Adams Rite 80 0180 398_1 P8800 Install Instructions Proof Installation AR Pullman Exit Device
User Manual: Adams Rite P8800 Installation Instructions Installation Instructions
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P8800 RIM EXIT DEVICE INSTALLATION INSTRUCTION 1 Patent pending and/or patent www.assaabloydss.com/patents Copyright © 2020, Hanchett Entry Systems, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Hanchett Entry Systems, Inc. is prohibited. 80-0180-398_1 Use TEMPLATE M to drill two (2) 5/32" pilot holes for mounting screws 1. Drive out two roll pins. 2. Remove mounting cap. 3. Collapse bar and tape down area of cut-off. 4. Determine extrusion length (“B” dim) NOTE: 3-5/8" minimum dimension from rivet centerline to new cut-off length as shown. 5. Measure mounting bar (not push bar) and mark extrusion length on tape. 6. Saw off excess length, remove tape and debur. 7. Lay mounting cap over mounting bar and use as a guide to drill two 1/8" dia holes. 8. Re-install mounting cap into mounting bar and drive two roll pins into holes. 1" From door face 3/4" 3" 1-1/2" 3-5/8" Min Dim "B" = Door Opening Minus 3-3/4" 1/8" Diameter Pilot Holes DOOR BACK SET 1-5/8"* Use STRIKE TEMPLATE to drill two (2) 5/32" pilot holes for #10 self tapping screws (If using rivnuts, drill two (2) 1/4" pilot holes) 2b FRAME STRIKE MOUNTING SURFACE 13/32" 1. Remove both end caps. 2. Slide push bar toward the hinge side of the door. 3. Continue to slide the push bar past the pivot plate that rides in push bar track. 4. Slide push bar in opposite direction keeping pivot plate out of track until pushbar is free of mounting plate. End Cap Mounting Bar Push Bar NOTE: Mounting centerline is to be 1-3/4" from strike mounting surface. 1-5/8" backset assumes 1/8" door gap. Use TEMPLATE C to cut 1-1/4" hole into outside surface of door. Install cylinder using the screws provided with the cylinder. Cut 1-1/4" hole using TEMPLATE C Separating Push Bar and Mounting Bar Procedure Use TEMPLATE H to drill two (2) 5/32" pilot holes for mounting screws 4-40 x 5/16" Screws Trim Cam Plate 1-1/2" 2" Roll Pin DOOR WIDTH “A” 30" 26-15/16" 36" 32-15/16" 42" 38-15/16" 48" 44-15/16" 3 Trim Cam Install bar onto door frame using the provided #10 x 1-1/4" self tapping screws. Do not fully tighten screws until bar and strike have been properly adjusted. 29/64" From mounting centerline to center hole BAR HEIGHT CENTERLINE 1/8" CYLINDER CENTERLINE *Use TEMPLATE M to cut 3/8" hole for cylinder spindle and two 7/32 x 82 C'sink holes for cylinder mounting screws *NOTE: Consult cylinder manufacturer installation instructions before drilling holes for cylinder mounting screws. Template shows center mounting screw location. 4 1/4" Use screws provided with cylinder 13/16" Between cylinder mounting screws #10 x 1-1/4" self tapping screw (4 places) MOUNTING CENTERLINE Install strike onto frame. Do not fully tighten screws until bar and strike have been properly adjusted. 5 Use #2 Phillips head screw driver to install end Caps. NOTE: screws are contained inside end cap assembly Retainer End Cap and Retainer Assembly Pivot Plate Stop Plate Hinge Side End Cap If using rivnuts, use rivnut tool provided in frame kit to install #10 x 3/4" Self Tapping Screws (2 Required) INSTALLING PUSH BAR TO MOUNTING BAR LEFT HAND REVERSE 1-3/8" BAR HEIGHT CENTERLINE 1" Masking Tape RIGHT HAND REVERSE MOUNTING CENTERLINE 11/16" Mounting Bar Push Bar SKIP STEPS 2a AND 2b IF NO OUTSIDE TRIM OR CYLINDER IS BEING INSTALLED Install trim cam and trim cam plate on underside of exit bar as shown below. Ensure trim cam has proper engagement before installing bar onto door "A" Cut-off Instructions for Non-standard Doors Mounting Cap 2a Determine bar height and use provided templates to drill pilot holes in door and frame. NOTE: If installing cylinder or trim, drill prep holes during this step as well. See step 2b. With push bar in hand and mounting bar attached to door. Find stop plate staked into push bar (this plate is on the latch end of assembled unit). Slide the pivot plate nearest hinge into track of push bar until second pivot plate is exposed. Insert pivot plate into track on push bar and slide in opposite direction until push bar and mounting bar align. NOTE: Lockdown Screw is to be installed after strike and bar have been properly adjusted Latch Side End Cap
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