Adams Rite 80 0180 398_1 P8800 Install Instructions Proof Installation AR Pullman Exit Device
User Manual: Adams Rite P8800 Installation Instructions Installation Instructions
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Copyright © 2020, Hanchett Entry Systems, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in
whole or in part without the express written permission of Hanchett Entry Systems, Inc. is prohibited. 80-0180-398_1
Cut-o Instructions for Non-standard Doors
1. Drive out two roll pins.
2. Remove mounting cap.
3. Collapse bar and tape down area of cut-o.
4. Determine extrusion length (“B” dim)
NOTE: 3-5/8" minimum dimension from rivet centerline to new cut-o length as shown.
5. Measure mounting bar (not push bar) and mark extrusion length on tape.
6. Saw o excess length, remove tape and debur.
7. Lay mounting cap over mounting bar and use as a guide to drill two 1/8" dia holes.
8. Re-install mounting cap into mounting bar and drive two roll pins into holes.
Separating Push Bar and Mounting Bar Procedure
1. Remove both end caps.
2. Slide push bar toward the hinge side of the door.
3. Continue to slide the push bar past the pivot plate that rides in push bar track.
4. Slide push bar in opposite direction keeping pivot plate out of track until pushbar is free of mounting plate.
INSTALLING PUSH BAR TO MOUNTING BAR
With push bar in hand and mounting bar attached to door. Find stop plate staked into push bar
(this plate is on the latch end of assembled unit). Slide the pivot plate nearest hinge into track of
push bar until second pivot plate is exposed. Insert pivot plate into track on push bar and slide in
opposite direction until push bar and mounting bar align.
Determine bar height and use provided templates to drill pilot holes in door and frame.
NOTE: If installing cylinder or trim, drill prep holes during this step as well. See step 2b.
SKIP STEPS 2a AND 2b IF NO OUTSIDE TRIM OR
CYLINDER IS BEING INSTALLED
Install bar onto door frame using the provided #10 x 1-1/4" self
tapping screws. Do not fully tighten screws until bar and strike
have been properly adjusted.
Use #2 Phillips head screw driver to install end Caps.
NOTE: screws are contained inside end cap assembly
Use TEMPLATE C to cut 1-1/4" hole into outside surface of door.
Install cylinder using the screws provided with the cylinder.
Install strike onto frame. Do not fully tighten screws until
bar and strike have been properly adjusted.
P8800 RIM EXIT DEVICE
INSTALLATION INSTRUCTION
Install trim cam and trim cam plate on underside of exit bar as shown below.
Ensure trim cam has proper engagement before installing bar onto door
Masking Tape
Push Bar
Mounting Cap
Roll Pin
3-5/8" Min
Mounting Bar
1/8" Diameter Pilot
Holes
Dim "B" = Door
Opening Minus 3-3/4"
LEFT HAND REVERSE
RIGHT HAND REVERSE
4-40 x 5/16"
Screws
Trim Cam
Plate
Trim Cam
“A”
2615/16"
DOOR WIDTH
30"
36"
42"
48"
3215/16"
3815/16"
4415/16"
NOTE: Mounting centerline is to be 1-3/4"
from strike mounting surface. 1-5/8"
backset assumes 1/8" door gap.
STRIKE MOUNTING
SURFACE
Use STRIKE TEMPLATE to drill
two (2) 5/32" pilot holes for
#10 self tapping screws
(If using rivnuts, drill two (2)
1/4" pilot holes)
1"
2"
1-1/2"
3"
BAR HEIGHT
CENTERLINE
1" From
door face
Use TEMPLATE M
to drill two (2) 5/32"
pilot holes for
mounting screws MOUNTING
CENTERLINE
3/4"
1-1/2"
DOOR
BACK SET
1-5/8"*
"A"
11/16"
1-3/8"
Use TEMPLATE H
to drill two (2) 5/32"
pilot holes for
mounting screws
FRAME
*Use TEMPLATE M to cut 3/8" hole for cylinder
spindle and two 7/32 x 82 C'sink holes for
cylinder mounting screws
*NOTE: Consult cylinder
manufacturer installation
instructions before drilling holes
for cylinder mounting screws.
Template shows center mounting
screw location.
13/16" Between
cylinder
mounting screws MOUNTING CENTERLINE
Use screws provided with cylinder
1/4"
CYLINDER CENTERLINE
29/64" From mounting centerline
to center hole
Cut 1-1/4" hole
using TEMPLATE C
13/32"
BAR HEIGHT CENTERLINE
1/8"
End Cap
Push Bar
Pivot Plate
Stop Plate
End Cap and Retainer Assembly
Mounting Bar
If using rivnuts, use rivnut tool provided
in frame kit to install
#10 x 3/4" Self Tapping Screws (2 Required)
NOTE: Lockdown Screw is to be installed after strike and
bar have been properly adjusted
#10 x 1-1/4" self tapping screw
(4 places)
Retainer
Latch Side
End Cap
Hinge Side End Cap
