Advanced Radiotech ARCFLEXJX Industrial radio remote control systems User Manual Flex JX Manual 10122015 SGS

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FLEX JX
User’s Manual
Service Information
Your New Radio System
Thank you for your purchase of ARC Flex JX radio remote control system. Without a doubt, our Flex
JX system is the ultimate solution for providing precise, undeterred, and safe control of your material.
If your product ever needs modification or service, please contact our representative in your country
or at the following location:
World Headquarter:
Advanced Radiotech Corporation
288-1, Hsin Ya Road, Chien Chen District
Kaohsiung, Taiwan
Telephone:
+886 7 812 8112
Fax Number:
+886 7 812 8119
Website:
www.advanced-radiotech.com
e-mails:
info@advanced-radiotech.com
sales@advanced-radiotech.com
All rights reserved. This notice applies to all copyrighted materials included with this product, including,
but not limited to, this manual and software embodied within the product. This manual is intended for
the sole use of the person(s) to whom it was provided, and any unauthorized distribution of the
manual or dispersal of its contents is strictly forbidden. This manual may not be reproduced in whole
or in part by any means whatsoever without the expressed written permission of ARC.
Page 1
PRODUCT MANUAL SAFETY INFORMATION
Advanced Radiotech Corporation (ARC) offers a broad range of radio remote control product for
material handling applications. This manual has been prepared by ARC to provide information and
recommendations for the installation, use, operation and service of ARC’s material handling products
and systems (ARC Products). Anyone who uses, operates, maintains, services, installs or owns ARC
Products should know, understand, and follow the instructions and safety recommendations in this
manual for ARC Products.
The recommendations in this manual do not take precedence over any of the following requirements
relating to cranes, hoists lifting devices or other material handling equipment which use or include
ARC Products:

Instructions, manuals, and safety warnings of the manufacturers of the equipment where the
radio system is used.

Plant safety rules and procedures of the employers and the owners of facilities where the
ARC Products are being used.

Safety standards and practices for the industries in which ARC Products are used.
This manual does not include or address the specific instructions and safety warnings of these
manufacturers or any of the other requirements listed above. It is the responsibility of the owners,
users and operators of the ARC Products to know, understand and follow all of these requirements. It
is the responsibility of the employer to make its employees aware of all of the above listed
requirements and to make certain that all operators are properly trained. No one should use ARC
Products prior to becoming familiar with and being trained in these requirements and the
instructions and safety recommendations in this manual.
WARRANTY INFORMATION
For information on ARC’s product warranties, please contact ARC representative nearest to you or
visit www.advanced-radiotech.com.
FCC WARNINGS and CAUTIONS
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant
to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a particular installation. If this
equipment does cause harmful interference to radio or television reception, which can be determined by turning
the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following
measures:
— Reorient or relocate the receiving antenna.
— Increase the separation between the equipment and receiver.
— Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
— Consult the dealer or an experienced radio/TV technician for help.
RADIO FREQUENCY INTERFERENCE STATEMENT
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:
1) this device may not cause harmful interference, and
2) this device must accept any interference received, including interference that may cause undesired
operation.
FCC Caution: Any change or modification not expressly approved by the party responsible for
compliance could void the user’s authority to operate this equipment.
Page 2
Table of Contents
Page
1.
2.
3.
4.
Introduction
Radio Controlled Safety
General System Information
3.1
Transmitter
11
3.2
Receiver
3.2.1
External Illustration
12
3.2.2
Internal Illustration
13
Function Settings
4.1 Transmitter
4.2
4.1.1
Programming Procedure
14
4.1.2
Transmitter Channel
15
4.1.3
Transmitter Type
15
4.1.4
Transmitter Inactivity Timer
16
4.1.5
Transmitter Output Power
16
4.1.6
Transmitter Infrared Mode
17
4.1.7
Transmitter Infrared ID
17
4.1.8
Transmitter Infrared START Function
18
4.1.9
Transmitter Tilt Function
18
4.1.10 SW1 Button Function
19
4.1.11 SW2 Button Function
19
4.1.12 SW3 Button Function
20
4.1.13 SW4 Button Function
20
4.1.14 SW5 Button Function
21
4.1.15 SW6 Button Function
21
4.1.16 SW7 Button Function
22
4.1.17 Save Function
22
4.1.18 I-Chip Installation
22
Receiver Unit
4.2.1
Programming Procedure
23
4.2.2
I-Chip Programming
24
4.2.3
Receiver Channel
24
4.2.4
Receiver Channel Scanning
25
4.2.5
Receiver Type
26
4.2.6
Main Relay Function
26
4.2.7
Function Relay #1
27
4.2.8
Function Relay #2
28
4.2.9
Joystick LX Acceleration and Deceleration Delay
29
4.2.10 Joystick LY Acceleration and Deceleration Delay
29
Page 3
5.
6.
7.
8.
9.
10.
11.
4.2.11 Joystick RX Acceleration and Deceleration Delay
30
4.2.12 Joystick RY Acceleration and Deceleration Delay
30
4.2.13 SW1+SW2 Output Relays Function
31
4.2.14 SW1 Output Relay Function
32
4.2.15 SW2 Output Relay Function
33
4.2.16 SW3 Output Relay Function
34
4.2.17 SW4+SW5 Output Relays Function
35
4.2.18 SW4 Output Relay Function
36
4.2.19 SW5 Output Relay Function
37
4.2.20 SW6+SW7 Output Relays Function
38
4.2.21 SW6 Output Relay Function
39
4.2.22 SW7 Output Relay Function
40
4.2.23 Save Function
41
4.2.24 Voltage Settings
41
System Channels Table
Receiver Installation
42
6.1
Output Relay Contact Diagram
43
6.2
Pre-Installation Precautions
44
6.3
Step-By-Step Installation
44
6.4
System Testing
45
Operating Procedure
7.1
General Operating Procedure
46
7.2
Pitch & Catch Operating Procedure
47
7.3
Automatic Channel Scanning Operating Procedure
48
7.4
Battery Changing Instruction
48
Status & Warnings
8.1
Transmitter
8.2
Receiver
49
8.2.1
LED STATUS Indications
50
8.2.2
LED SQ Indications
50
8.2.3
LED POWER Indications
50
8.2.4
LED COM Indications
50
8.2.5
LCD Indications
51
52
Trouble Shooting Tips
System Specifications
EU Declaration of Conformity
53
54
Page 4
1. Introduction
The Flex JX radio remote control systems are designed for control of industrial equipment and
machinery such as overhead traveling cranes, jib cranes, gantry cranes, tower cranes and other
material handling equipment where wireless control is preferred.
Each Flex JX system consists of a transmitter belly box and receiver unit. Other standard-equipped
accessories include one rechargeable battery pack, one charging station, one each transmitter waist
and shoulder belt, one spare transmitter power key and user’s manual.
List of notable features include:
62 user-programmable channels – Advanced synthesized RF controls with 62 built-in
channels.
Automatic channel scanning receiver – No more hassle of climbing up the crane to change
receiver channels. Transmitter channel can be changed directly on the transmitter via the LCD
panel.
Transceiving RF modules – The Flex JX system is capable of two-way communication
between transmitter and receiver.
LCD readout – All settings and system status information are displayed and executed via the
LCD panel on transmitter and in receiver.
Goretex vent – The transmitter is equipped with special Goretex vent to guard against
water/vapor buildups inside transmitter enclosure.
Transmitter tilt function – The transmitter is embedded with special tilt switch to guard against
accidental crane movements when the transmitter is dropped.
Over one million unique serial numbers (20bit) – Each and every Flex JX system has its
own unique serial number; no repeats.
Advanced controls – The Flex JX system utilizes dual advanced microprocessor controls with
32bit CRC and Hamming Code, which provide ultra-fast, safe, precise, and error-free encoding
and decoding.
Unique I-Chip design – The I-Chip functions in a way that is very similar to SIM cards used
on mobile phones, with the ability to transfer system information and settings from one
transmitter to another without the hassle of resetting the spares.
Fully sealed enclosures – The transmitter and receiver enclosures are IP66 rated.
Infrared start/range limiting features – The Flex JX transmitter is standard-equipped with
infrared sensor for infrared start and infrared range limiting operation.
Other features – Tandem operation, multi-receiver operation, random access operation, pitch
and catch operation, and many others.
Full compliance – All systems are fully compliant with the FCC Part-15 Rules, European
Directives (Safety, EMC, R&TTE and Machinery), and Industry Canada Specifications (IC).
Page 5
2. Radio Controlled Safety
WARNINGS and CAUTIONS
Throughout this document WARNING and CAUTION statements have been deliberately placed to highlight items
critical to the protection of personnel and equipment.
WARNING – A warning highlights an essential operating or maintenance procedure, practice, etc. which if
not strictly observed, could result in injury or death of personnel, or long term physical hazards.
Warnings are highlighted as shown below:
WARNING
CAUTION – A caution highlights an essential operating or maintenance procedure, practice, etc. which if
not strictly observed, could result in damage to, or destruction of equipment, or loss of functional
effectiveness. Cautions are highlighted as shown below:
CAUTION
WARNINGS and CAUTIONS SHOULD NEVER BE DISREGARDED.
The safety rules in this section are not intended to replace any rules or regulations of any applicable local, state,
or federal governing organizations. Always follow your local lockout and tagout procedure when maintaining any
radio equipment. The following information is intended to be used in conjunction with other rules or regulations
already in existence. It is important to read all of the safety information contained in this section before installing
or operating the Radio Control System.
Page 6
2.1 CRITICAL INSTALLATION CONSIDERATIONS
WARNING
PRIOR TO INSTALLATION AND OPERATION OF THIS EQUIPMENT, READ AND DEVELOP AN
UNDERSTANDING OF THE CONTENTS OF THIS MANUAL AND THE OPERATION MANUAL OF THE
EQUIPMENT OR DEVICE TO WHICH THIS EQUIPMENT WILL BE INTERFACED. FAILURE TO FOLLOW
THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
ALL EQUIPMENT MUST HAVE A MAINLINE CONTACTOR INSTALLED AND ALL TRACKED CRANES,
HOISTS, LIFTING DEVICES AND SIMILAR EQUIPMENT MUST HAVE A BRAKE INSTALLED. FAILURE TO
FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
AN AUDIBLE AND/OR VISUAL WARNING MEANS MUST BE PROVIDED ON ALL REMOTE CONTROLLED
EQUIPMENT AS REQUIRED BY CODE, REGULATION, OR INDUSTRY STANDARD. THESE AUDIBLE
AND/OR VISUAL WARNING DEVICES MUST MEET ALL GOVERNMENTAL REQUIREMENTS. FAILURE TO
FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
FOLLOW YOUR LOCAL LOCKOUT TAGOUT PROCEDURE BEFORE MAINTAINING ANY REMOTE
CONTROLLED EQUIPMENT. ALWAYS REMOVE ALL ELECTRICAL POWER FROM THE CRANE, HOIST,
LIFTING DEVICE OR SIMILAR EQUIPMENT BEFORE ATTEMPTING ANY INSTALLATION PROCEDURES.
DE-ENERGIZE AND TAGOUT ALL SOURCES OF ELECTRICAL POWER BEFORE TOUCH-TESTING ANY
EQUIPMENT. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND
DAMAGE TO EQUIPMENT.
THE DIRECT OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO
STATE SAFETY CRITICAL MAINTAINED FUNCTIONS, I.E., MAGNETS, VACUUM LIFTS, PUMPS,
EMERGENCY EQUIPMENT, ETC. A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH
SEPARATE POWER CONSIDERATIONS MUST BE PROVIDED. FAILURE TO FOLLOW THIS WARNING
COULD RESULT IN SERIOUS INJURY OR DEATH OR DAMAGE TO EQUIPMENT.
2.2 GENERAL
Radio controlled material handling equipment operates in several directions. Cranes, hoists, lifting devices and
other material handling equipment can be large, and operate at high speeds. Quite frequently, the equipment is
operated in areas where people are working in close proximity to the material handling equipment. The operator
must exercise extreme caution at all times. Workers must constantly be alert to avoid accidents. The following
recommendations have been included to indicate how careful and thoughtful actions may prevent injuries,
damage to equipment, or even save a life.
2.3 PERSONS AUTHORIZED TO OPERATE RADIO
CONTROLLED CRANES
Only properly trained persons designated by management should be permitted to operate radio controlled
equipment.
Radio controlled cranes, hoists, lifting devices and other material handling equipment should not be operated by
any person who cannot read or understand signs, notices and operating instructions that pertain to the equipment.
Radio controlled equipment should not be operated by any person with insufficient eyesight or hearing or by any
person who may be suffering from a disorder or illness, is taking any medication that may cause loss of
equipment control, or is under the influence of alcohol or drugs.
Page 7
2.4 SAFETY INFORMATION AND RECOMMENDED TRAINING
FOR RADIO CONTROLLED EQUIPMENT OPERATORS
Anyone being trained to operate radio controlled equipment should possess as a minimum the following
knowledge and skills before using the radio controlled equipment.
The operator should:
 have knowledge of hazards pertaining to equipment operation
 have knowledge of safety rules for radio controlled equipment
 have the ability to judge distance of moving objects
 know how to properly test prior to operation
 be trained in the safe operation of the radio transmitter as it pertains to the crane, hoist, lifting device or
other material handling equipment being operated
 have knowledge of the use of equipment warning lights and alarms
 have knowledge of the proper storage space for a radio control transmitter when not in use
 be trained in transferring a radio control transmitter to another person
 be trained how and when to report unsafe or unusual operating conditions
 test the transmitter emergency stop and all warning devices prior to operation; testing should be done on
each shift, without a load
 be thoroughly trained and knowledgeable in proper and safe operation of the crane, hoist, lifting device, or
other material handling equipment that utilizes the radio control
 know how to keep the operator and other people clear of lifted loads and to avoid “pinch” points
 continuously watch and monitor status of lifted loads
 know and follow cable and hook inspection procedures
 know and follow the local lockout and tagout procedures when servicing radio controlled equipment
 know and follow all applicable operating and maintenance manuals, safety procedures, regulatory
requirements, and industry standards and codes
WARNING
Keep away interference source to make sure performance integrate.
The operator shall not:

lift or move more than the rated load

operate the material handling equipment if the direction of travel or function engaged does not agree
with what is indicated on the controller

use the crane, hoist or lifting device to lift, support or transport people

lift or carry any loads over people
Page 8

operate the crane, hoist or lifting device unless all persons, including the operator, are and remain clear
of the supported load and any potential pinch points

operate a crane, hoist or lifting device when the device is not centered over the load

operate a crane, hoist or lifting device if the chain or wire rope is not seated properly in the sprockets,
drum or sheave

operate any damaged or malfunctioning crane, hoist, lifting device or other material handling equipment

change any settings or controls without authorization and proper training

remove or obscure any warning or safety labels or tags

leave any load unattended while lifted

leave power on the radio controlled equipment when the equipment is not in operation

operate any material handling equipment using a damaged controller because the unit may be unsafe

operate manual motions with other than manual power

operate radio controlled equipment when low battery indicator is on
WARNING
THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER. IF ANY PRODUCT
PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED, THE EQUIPMENT SHOULD IMMEDIATELY BE
TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR. DAMAGED AND INOPERABLE
RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO MAGNETEK FOR EVALUATION AND
REPAIR. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND
DAMAGE TO EQUIPMENT.
2.5 TRANSMITTER UNIT
Transmitter switches should never be mechanically blocked ON or OFF. When not in use, the operator should
turn the transmitter OFF. A secure storage space should be provided for the transmitter unit, and the transmitter
unit should always be placed there when not in use. This precaution will help prevent unauthorized people from
operating the material handling equipment.
Spare transmitters should be stored in a secure storage space and only removed from the storage space after the
current transmitter in use has been turned OFF, taken out of the service area and secured.
2.6 PRE-OPERATION TEST
At the start of each work shift, or when a new operator takes control of the crane, operators should do, as
a minimum, the following steps before making lifts with any crane or hoist:
Test all warning devices.
Test all direction and speed controls.
Test the transmitter emergency stop.
Page 9
2.7 BATTERIES
WARNING
KNOW AND FOLLOW PROPER BATTERY HANDLING, CHARGING AND DISPOSAL PROCEDURES.
IMPROPER BATTERY PROCEDURES CAN CAUSE BATTERIES TO EXPLODE OR DO OTHER SERIOUS
DAMAGE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND
DAMAGE TO EQUIPMENT.
2.8 BATTERY HANDLING
Use only battery packs provided by ARC for the specific product.
Do not dispose of a battery pack in fire; it may explode.
Do not attempt to open the battery pack.
Do not short circuit the battery.
Keep the battery pack environment cool during charging operation and storage (i.e., not in direct sunlight or close
to a heating source).
2.9 BATTERY CHARGING
For those transmitters equipped with battery chargers, please familiarize all users with the instructions of the
charger before attempting to use.
Do not attempt to charge non-rechargeable battery packs.
Avoid charging partially discharged rechargeable batteries to help prolong battery cycle life.
Avoid charging the battery pack for more than 24 hours at a time.
Do not charge batteries in a hazardous environment.
Do not short the charger unit.
Do not attempt to charge a damaged battery.
Use only ARC charger unit for the appropriate battery pack.
Do not attempt to use a battery pack that is leaking, swollen or corroded.
Charger units are not intended for outdoor use.
2.10 BATTERY DISPOSAL
Before disposing of battery packs consult local and governmental regulatory requirements for proper disposal
procedure.
2.11 SPECIFIC SYSTEM WARNINGS
Below are some specific operating safety tips that should be strictly followed when operating a Flex JX system:
1.
Check the Status LCD on the transmitter for any signs of low battery power.
2.
Check the Status LCD on the transmitter for any signs of irregularities.
3.
Make sure the system is not set to the same channel as any other Flex systems in use within a
distance of 300 meters (900 feet).
4.
Never operate equipment with two transmitters at the same time unless they are programmed to
do so.
Page 10
3. General System Information
3.1 Transmitter
14
12
11
15
10
16
17
13
18
1.
2.
3.
4.
5.
6.
SW1 button or switch
SW2 button or switch
SW3 button or switch
SW4 button or switch
SW5 button or switch
SW6 button
7.
8.
9.
10.
11.
12.
SW7 button
LCD screen
Left (L) joystick
Right (R) joystick
Infrared sensor
Shoulder strap clip
Page 11
13.
14.
15.
16.
17.
18.
E-Stop button
Goretex vent
System information
I-Chip port
START button
Power key
3.2 Receiver
3.2.1
External Illustration
1.
2.
3.
4.
External antenna jack (optional)
Shock mount
COM LED display
SQ LED display
Page 12
5.
6.
7.
8.
Status LED display
Power LED display
System information
Cord grip
3.2.2
Internal Illustration
1.
2.
3.
4.
Power transformer
LCD display
PS1 & PS2 programming buttons
Decoder module
Page 13
5.
6.
7.
8.
Receiving module
AC line filter board
Top relay board
Bottom relay board
4. Function Settings
4.1 Transmitter
4.1.1
Programming Procedure
LCD
How to enter transmitter programming mode:
1)
Turn on the transmitter power switch.
2)
Do not press the green START button.
3)
Press both SW6 and SW7 buttons below the LCD screen at
the same time for up to 1 second to enter the Programming
Mode. Setting Mode screen will show up for a brief second
followed by the Serial Number screen (see below).
SETTING
4)
SW6
>S/N:
MODE
SW7
0000001
Serial number and frequency range can not be reprogrammed directly on the
transmitter so press SW7 button repeatedly until you see the Channel Setting
screen and so on.
>S/N:
0000001
>FREQ:
433.000
>CHANNEL
01
>SW2FUNC
>SW1FUNC
>TILT
NORMAL
NORMAL
OFF
>TYPE:
>TIMER
ABCDEF
00M00S
GH
+START
>IRSfunc
TimeOut
>IR_ID
000
>RFpower
0.1mW
>IR MODE
OFF
IRS off
5)
>SW3FUNC
>SW4FUNC
>SW5FUNC
>SW6FUNC
>SW7FUNC
>SAVE?
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
YES
Button functions:
SW6 button
is the “Enter” or “Change” command.
SW7 button
is the “Next” command.
Press and hold SW7 and then SW6 to go back to the previous main menu.
Page 14
NO
4.1.2
Transmitter Channel
SW6 button
is the “Enter” or “Change” command.
SW7 button
is the “Next” command.
>CHANNEL
>TYPE:
01
ABCDEF
GH
CHANNEL
>01
CHANNEL
CHANNEL
CHANNEL
01
01
01
CHANNEL
>02
>BACK
CHANNEL
CHANNEL
11
02
CHANNEL
>01
>CHANNEL
01
CHANNEL
>62
When transmitter channel is changed make sure the receiver channel is also set to the newly
selected channel. Please refer to section 7.3 automatic channel scanning operating procedure
if the receiver is set to “scan all channels” (see section 4.2.4).
4.1.3
Transmitter Type
SW6 button
is the “Enter” or “Change” command.
SW7 button
is the “Next” command.
>TYPE:
>TIMER
ABCDEF
00M00S
GH
+START
TYPE:
B to F
TYPE:
TYPE:
TYPE:
TYPE:
ABCDEF
GH
GH
GH
ABCDEF
TYPE:
TYPE:
TYPE:
ABCDEF
GH
GH
TYPE:
>BACK
>TYPE:
ABCDEF
GH
Transmitter Type is associated with functions such as tandem operation, random access
operation, multi-receiver operation, etc... Please do not alter the factory settings unless
authorized to do so.
Page 15
4.1.4
Transmitter Inactivity Timer
SW6 button
is the “Enter” or “Change” command.
SW7 button
is the “Next” command.
>TIMER
>RFpower
00M00S
0.1mW
+START
TIMER
00M00S~00M00S
TIMER
TIMER
>00M00S
00M00S
+START
TIMER
TIMER
TIMER
00M00S
00M00S
00M00S
TIMER
TIMER
TIMER
10M00S
00M01S
00M00S
TIMER
>ON
+START
>+START
TIMER
TIMER
ON
ON
>+START
>+ANY
TIMER
>00M00S
>BACK
+START
>TIMER
00M00S
+START
TIMER
>ON
+START
>BACK
>TIMER
TIMER
ON
ON
>+ANY
+START
Transmitter inactivity timer is for setting transmission cutoff time when the transmitter is not in
operation for a certain period of time. When set to 5 minutes (05M00S), the transmitter will
seize transmission at 5.0 minutes after last transmitter operation.
Select “ON” means the transmission is constantly on (inactivity timer disabled) until the e-stop
button is pressed or when the transmitter power is switched off.
Select “+START” means after 5 minutes of transmitter inactivity you must press the green
START button to continue operation. Select “+ANY” means after 5 minutes of transmitter
inactivity operate the joysticks, buttons or switches to continue operation.
4.1.5
Transmitter Output Power
SW6 button
is the “Enter” or “Change” command.
SW7 button
is the “Next” command.
>RFpower
>IR MODE
0.1mW
OFF
RFpower
RFpower
>0.1mW
0.1mW
RFpower
>0.1mW
>BACK
RFpower
>0.4mW
>RFpower
0.1mW
>01mW
>02mW
>04mW
>06mW
>08mW
RFpower
>10mW
Page 16
4.1.6
Transmitter Infrared Mode
SW6 button
is the “Enter” or “Change” command.
SW7 button
is the “Next” command.
>IR MODE
>IR_ID
OFF
000
IR MODE
IR MODE
>OFF
IR MODE
OFF
>OFF
>BACK
IR MODE
>IR MODE
>IRS
OFF
IR MODE
>IRL
Select “OFF” to disable infrared function.
Select “IRS” to enable infrared START function.
Select “IRL” to enable infrared range limiting function.
4.1.7
Transmitter Infrared ID
SW6 button
is the “Enter” or “Change” command.
SW7 button
is the “Next” command.
>IR_ID
000
>IRSfunc
TimeOut
IRS off
IR_ID
>000
IR_ID
IR_ID
IR_ID
IR_ID
000
000
000
000
IR_ID
>001
IR_ID
IR_ID
IR_ID
100
010
001
IR_ID
>000
>BACK
>IR_ID
000
IR_ID
>255
Make sure the infrared module on crane is set to same ID code as the transmitter.
Select “000” disables the ID code function hence any types of infrared modules can be used.
Page 17
4.1.8
Transmitter Infrared START Function
SW6 button
is the “Enter” or “Change” command.
SW7 button
is the “Next” command.
>IRSfunc
TimeOut
>TILT
OFF
IRS off
IRSfunc
IRSfunc
TimeOut
TimeOut
>IRS off
>BACK
IRSfunc
>IRSfunc
TimeOut
TimeOut
>IRS on
IRSfunc
TimeOut
>IRS off
IRS off
Select “IRS ON” if infrared START is required after every transmitter timeout (see section 4.1.4).
Select “IRS OFF” if infrared START is not required after every transmitter timeout.
4.1.9
Transmitter Tilt Function
SW6 button
is the “Enter” or “Change” command.
SW7 button
is the “Next” command.
>TILT
>SW1FUNC
OFF
NORMAL
TILT
TILT
>OFF
OFF
TILT
>OFF
>BACK
TILT
>0.5S
>TILT
OFF
TILT
>1.0S
When TILT function is set to 0.5s (more sensitive) or 1.0s (less sensitive), the receiver mains
are disconnected (opened) when the transmitter is tilted for more than 35~40 degrees. Select
OFF disables the TILT function.
Page 18
4.1.10 SW1 Button Function
SW6 button
is the “Enter” or “Change” command.
SW7 button
is the “Next” command.
>SW1FUNC
>SW2FUNC
NORMAL
NORMAL
SW1FUNC
SW1FUNC
>NORMAL
NORMAL
SW1FUNC
>NORMAL
>BACK
SW1FUNC
>TOGGLE
>SW1FUNC
NORMAL
>A->B
>0->A->B
>A->B->AB
SW1FUNC
>0->A->B->AB
Select “NORMAL” the output relay becomes momentary contact.
Select “TOGGLE” the output relay becomes toggled contact.
Important note: If SW1 is equipped with a rocker switch then this SW1 button function and
SW1 output relay function in receiver (see section 4.2.14) must both set to “NORMAL”.
4.1.11 SW2 Button Function
SW6 button
is the “Enter” or “Change” command.
SW7 button
is the “Next” command.
>SW2FUNC
>SW3FUNC
NORMAL
NORMAL
SW2FUNC
SW2FUNC
>NORMAL
NORMAL
SW2FUNC
>NORMAL
>BACK
SW2FUNC
>TOGGLE
>SW2FUNC
NORMAL
>A->B
>0->A->B
>A->B->AB
SW2FUNC
>0->A->B->AB
Select “NORMAL” the output relay becomes momentary contact.
Select “TOGGLE” the output relay becomes toggled contact.
Important note: If SW2 is equipped with a rocker switch then this SW2 button function and
SW2 output relay function in receiver (see section 4.2.15) must both set to “NORMAL”.
Page 19
4.1.12 SW3 Button Function
SW6 button
is the “Enter” or “Change” command.
SW7 button
is the “Next” command.
>SW3FUNC
>SW4FUNC
NORMAL
NORMAL
SW3FUNC
>NORMAL
SW3FUNC
NORMAL
SW3FUNC
>NORMAL
>BACK
SW3FUNC
>TOGGLE
>SW3FUNC
NORMAL
>A->B
>0->A->B
>A->B->AB
SW3FUNC
>0->A->B->AB
Select “NORMAL” the output relay becomes momentary contact.
Select “TOGGLE” the output relay becomes toggled contact.
Important note: If SW3 is equipped with a rocker switch then this SW3 button function and
SW3 output relay function in receiver (see section 4.2.16) must both set to “NORMAL”.
4.1.13 SW4 Button Function
SW6 button
is the “Enter” or “Change” command.
SW7 button
is the “Next” command.
>SW4FUNC
>SW5FUNC
NORMAL
NORMAL
SW4FUNC
SW4FUNC
>NORMAL
NORMAL
SW4FUNC
>NORMAL
>BACK
SW4FUNC
>TOGGLE
>SW4FUNC
NORMAL
>A->B
>0->A->B
>A->B->AB
SW4FUNC
>0->A->B->AB
Select “NORMAL” the output relay becomes momentary contact.
Select “TOGGLE” the output relay becomes toggled contact.
Important note: If SW4 is equipped with a rocker switch then this SW4 button function and
SW4 output relay function in receiver (see section 4.2.18) must both set to “NORMAL”.
Page 20
4.1.14 SW5 Button Function
SW6 button
is the “Enter” or “Change” command.
SW7 button
is the “Next” command.
>SW5FUNC
>SW6FUNC
NORMAL
NORMAL
SW5FUNC
>NORMAL
SW5FUNC
NORMAL
SW5FUNC
>NORMAL
>BACK
SW5FUNC
>TOGGLE
>SW5FUNC
NORMAL
>A->B
>0->A->B
>A->B->AB
SW5FUNC
>0->A->B->AB
Select “NORMAL” the output relay becomes momentary contact.
Select “TOGGLE” the output relay becomes toggled contact.
Important note: If SW5 is equipped with a rocker switch then this SW5 button function and
SW5 output relay function in receiver (see section 4.2.19) must both set to “NORMAL”.
4.1.15 SW6 Button Function
SW6 button
is the “Enter” or “Change” command.
SW7 button
is the “Next” command.
>SW6FUNC
>SW7FUNC
NORMAL
NORMAL
SW6FUNC
SW6FUNC
>NORMAL
NORMAL
SW6FUNC
>NORMAL
>BACK
SW6FUNC
>TOGGLE
>SW6FUNC
NORMAL
Select “NORMAL” the output relay becomes momentary contact.
Select “TOGGLE” the output relay becomes toggled contact.
Page 21
4.1.16 SW7 Button Function
SW6 button
is the “Enter” or “Change” command.
SW7 button
is the “Next” command.
>SW7FUNC
>SAVE?
NORMAL
YES NO
SW7FUNC
SW7FUNC
>NORMAL
NORMAL
SW7FUNC
>NORMAL
>BACK
SW7FUNC
>TOGGLE
>SW7FUNC
NORMAL
Select “NORMAL” the output relay becomes momentary contact.
Select “TOGGLE” the output relay becomes toggled contact.
4.1.17 Save Function
SW6 button
is the “Enter” or “Change” command.
SW7 button
is the “Next” command.
>SAVE?
>S/N:
YES NO
0000001
SAVE?
SAVE?
SAVE?
SAVE?
YES NO
YES NO
YES NO
YES NO
>BACK
>SAVE?
YES NO
PressSTART
PressSTART
When you see the “PressSTART” screen it means the information is saved or not saved.
The system will exit the programming mode after 5 minutes of inactivity (info not saved).
4.1.18 I-Chip Installation
Use a coin to unscrew the I-Chip cover by rotating it clockwise. The I-Chip is located
under the battery compartment (see below).
Page 22
4.2 Receiver Unit
4.2.1
Programming Procedures
How to enter receiver programming mode:
1)
Switch on the receiver power.
2)
Press both PS1 and PS2 buttons below the LCD screen at
the same time for up to 1 second to enter the Programming
Mode. Setting Mode screen will show up for a brief second
followed by the I-Chip Copy I/O (see below).
SETTING
>I-CHIP
MODE
PS1
COPY I/O
PS2
PROCEED
3)
Serial number and frequency range can not be reprogrammed directly on the
transmitter so press PS2 button repeatedly until you see the Channel Setting
screen and so on.
>I-CHIP
COPY I/O
>S/N:
>FREQ:
>CHANNEL
0000001
433.000
>RX DELAY
>LY DELAY
>LX DELAY
ACC OFF
ACC OFF
ACC OFF
DEC OFF
DEC OFF
DEC OFF
>RY DELAY
>SW1&2 RLY
01
>CH SCAN
>TYPE:
ALL
ABCDEFGH
PROCEED
ACC OFF
UNLOCK
>SW1
RLY
NORMAL
>FUNCTION2
LV
>SW2
>FUNCTION1
>MAIN RLY
LV
RLY
NORMAL
>SW3
NORMAL
RLY
>SW4&5 RLY
NORMAL
UNLOCK
DEC OFF
>SAVE?
YES
4)
>SW7
NO
RLY
NORMAL
>SW6
RLY
NORMAL
>SW6&7 RLY
UNLOCK
>SW5
RLY
>SW4
NORMAL
Button functions:
PS1 button
is the “Enter” or “Change” command.
PS2 button
is the “Next” command.
Press and hold PS2 and then PS1 to go back to the previous main menu.
Page 23
RLY
NORMAL
4.2.2
I-Chip Programming
PS1 button
PS2 button
is the “Enter” or “Change” command.
is the “Next” command.
>I-CHIP
COPY I/O
>S/N:
0000001
>FREQ:
433.000
>CHANNEL
01
PROCEED
I-CHIP
I-CHIP
>COPY IN
COPY IN
PROCEED
>PROCEED
I-CHIP
I-CHIP
>COPY OUT
I-CHIP
PROCEED
NOT
I-Chip not installed correctly
NOT
PROCEED
>BACK
>I-CHIP
COPY I/O
LOADING
PROCEED
I-CHIP
COPY OUT
>PROCEED
I-CHIP
I-CHIP
COPY IN
COPY IN
Incorrect I-Chip type
MATCH
I-CHIP
I-CHIP
COPY OUT
PROCEED
>BACK
>I-CHIP
COPY OUT
COPY I/O
LOADING
PROCEED
I-CHIP
>COPY IN
PROCEED
STATUS
STANDBY
I-CHIP
>COPY OUT
PROCEED
STATUS
STANDBY
CONNECT
Select “COPY IN” to transfer I-Chip information from transmitter to receiver.
Select “COPY OUT” to transfer I-Chip information from receiver to transmitter.
Select “Proceed” to begin transfer.
When transferring is completed the screen will display “STATUS STANDBY”.
4.2.3
Receiver Channel
PS1 button
PS2 button
>CHANNEL
is the “Enter” or “Change” command.
is the “Next” command.
>CH SCAN
01
ALL
CHANNEL
CHANNEL
CHANNEL
CHANNEL
01
01
01
>01
CHANNEL
>02
CHANNEL
CHANNEL
11
02
CHANNEL
>01
>BACK
>CHANNEL
01
CHANNEL
>62
When receiver channel is changed manually make sure the transmitter channel is also set to
the newly selected channel.
Page 24
4.2.4
Receiver Channel Scanning
PS1 button
PS2 button
>CH SCAN
ALL
CH SCAN
>ALL
is the “Enter” or “Change” command.
is the “Next” command.
>TYPE:
ABCDEFGH
CH SCAN
ALL
CH SCAN
>ALL
>BACK
CH SCAN
>01
>CH SCAN
ALL
CH SCAN
>02
CH SCAN
>03
CH SCAN
>ALL
Select “01” the receiver only scans the channel set on section 4.2.3.
Select “02” the receiver scans the channel set on section 4.2.3 plus the next channel up (scans
channel N and channel N+1).
Select “03” the receiver scans the channel set on section 4.2.3 plus the next two channels up
(scans channel N, channel N+1 and channel N+2).
Select “ALL” the receiver scans all 62 channels.
Page 25
4.2.5
Receiver Type
PS1 button
PS2 button
>TYPE:
ABCDEFGH
TYPE:
ABCDEFGH
is the “Enter” or “Change” command.
is the “Next” command.
>MAIN RLY
NORMAL
TYPE:
TYPE:
C to G
TYPE:
ABCDEFGH
TYPE:
ABCDEFGH
TYPE:
TYPE:
ABCDEFGH
ABCDEFGH
>BACK
ABCDEFGH
>TYPE:
ABCDEFGH
TYPE:
TYPE:
ABCDEFGH
ABCDEFGH
Receiver Type is associated with functions such as tandem operation, random access
operation, multi-receiver operation, etc… Please do not alter the factory settings unless
authorized to do so.
4.2.6
Main Relay Function
PS1 button
PS2 button
>MAIN RLY
NORMAL
MAIN RLY
>NORMAL
is the “Enter” or “Change” command.
is the “Next” command.
>FUNCTION1
LV
MAIN RLY
NORMAL
MAIN RLY
>NORMAL
>BACK
MAIN RLY
>TEST
>MAIN RLY
NORMAL
Select “NORMAL” for normal operation (receiver mains and all other outputs enabled).
Select “TEST” for system testing (receiver mains disabled and all other outputs enabled).
Page 26
4.2.7
Function Relay #1
PS1 button
PS2 button
>FUNCTION1
is the “Enter” or “Change” command.
is the “Next” command.
>FUNCTION2
LV
LV
FUNCTION1
FUNCTION1
>LV
LV
FUNCTION1
>LV
>BACK
FUNCTION1
>ID
>FUNCTION1
LV
> S NORMAL
> S TOGGLE
> S TOG&E
>EXT
FUNCTION1
>S/P
Select “LV” for receiver low voltage external warning output.
Select “ID” for receiver ID output (works simultaneously with all joystick motions and
interlocking momentary contacts).
Select “NORMAL” the output relay becomes momentary contact when START button is
pressed.
Select “TOGGLE” the output relay becomes toggled contact when START button is pressed.
Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop
command (output relay opens when e-stop button is pressed).
Select “EXT” the output relay works simultaneously with the receiver mains.
Select “S/P” the output relay closes when the green START button is pressed and opens
only when transmitter power is switched off, not e-stop pressed.
Page 27
4.2.8
Function Relay #2
PS1 button
PS2 button
>FUNCTION2
LV
is the “Enter” or “Change” command.
is the “Next” command.
>LX DELAY
ACC OFF
DEC OFF
FUNCTION2
>LV
FUNCTION2
LV
FUNCTION2
>LV
>BACK
FUNCTION2
>FUNCTION2
LV
>ID
> S NORMAL
> S TOGGLE
> S TOG&E
>EXT
FUNCTION2
>S/P
Select “LV” for receiver low voltage external warning output.
Select “ID” for receiver ID output (works simultaneously with all joystick motions and
interlocking momentary contacts).
Select “NORMAL” the output relay becomes momentary contact when START button is
pressed.
Select “TOGGLE” the output relay becomes toggled contact when START button is pressed.
Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop
command (output relay opens when e-stop button is pressed).
Select “EXT” the output relay works simultaneously with the receiver mains.
Select “S/P” the output relay closes when the green START button is pressed and opens
only when transmitter power is switched off, not e-stop pressed.
Page 28
4.2.9
Joystick LX Acceleration and Deceleration Delay
PS1 button
PS2 button
is the “Enter” or “Change” command.
is the “Next” command.
>LX DELAY
>LY DELAY
ACC OFF
ACC OFF
DEC OFF
DEC OFF
LX DELAY
ACC OFF
DEC OFF
>DEC OFF
LX DELAY
LX DELAY
LX DELAY
>ACC OFF
ACC OFF
DEC OFF
>BACK
LX DELAY
ACC OFF
ACC OFF
DEC OFF
>DEC 0.1S
DEC OFF
LX DELAY
>0.2S~0.9S
ACC OFF
DEC OFF
>0.2S~0.9S
LX DELAY
DEC OFF
>LX DELAY
>ACC 0.1S
LX DELAY
LX DELAY
>ACC OFF
LX DELAY
>ACC 1.0S
ACC OFF
DEC OFF
>DEC 1.0S
Joystick LX is the left joystick X axis.
4.2.10 Joystick LY Acceleration and Deceleration Delay
PS1 button
PS2 button
is the “Enter” or “Change” command.
is the “Next” command.
>LY DELAY
>RX DELAY
ACC OFF
ACC OFF
DEC OFF
DEC OFF
LY DELAY
LY DELAY
>ACC OFF
ACC OFF
DEC OFF
>DEC OFF
LY DELAY
LY DELAY
ACC OFF
DEC OFF
>BACK
LY DELAY
>LY DELAY
>ACC 0.1S
ACC OFF
ACC OFF
DEC OFF
>DEC 0.1S
DEC OFF
LY DELAY
LY DELAY
>0.2S~0.9S
ACC OFF
DEC OFF
>0.2S~0.9S
LY DELAY
LY DELAY
>ACC 1.0S
ACC OFF
DEC OFF
>DEC 1.0S
Joystick LY is the left joystick Y axis.
Page 29
LY DELAY
>ACC OFF
DEC OFF
4.2.11 Joystick RX Acceleration and Deceleration Delay
PS1 button
PS2 button
is the “Enter” or “Change” command.
is the “Next” command.
>RX DELAY
>RY DELAY
ACC OFF
ACC OFF
DEC OFF
DEC OFF
RX DELAY
ACC OFF
DEC OFF
>DEC OFF
RX DELAY
RX DELAY
RX DELAY
>ACC OFF
ACC OFF
DEC OFF
>BACK
RX DELAY
ACC OFF
ACC OFF
DEC OFF
>DEC 0.1S
DEC OFF
RX DELAY
>0.2S~0.9S
ACC OFF
DEC OFF
>0.2S~0.9S
RX DELAY
DEC OFF
>RX DELAY
>ACC 0.1S
RX DELAY
RX DELAY
>ACC OFF
RX DELAY
>ACC 1.0S
ACC OFF
DEC OFF
>DEC 1.0S
Joystick RX is the right joystick X axis.
4.2.12 Joystick RY Acceleration and Deceleration Delay
PS1 button
PS2 button
>RY DELAY
ACC OFF
is the “Enter” or “Change” command.
is the “Next” command.
>SW1&2 RLY
UNLOCK
DEC OFF
RY DELAY
ACC OFF
DEC OFF
>DEC OFF
RY DELAY
RY DELAY
RY DELAY
>ACC OFF
ACC OFF
DEC OFF
>BACK
RY DELAY
>RY DELAY
>ACC 0.1S
ACC OFF
ACC OFF
DEC OFF
>DEC 0.1S
DEC OFF
RY DELAY
RY DELAY
>0.2S~0.9S
ACC OFF
DEC OFF
>0.2S~0.9S
RY DELAY
RY DELAY
>ACC 1.0S
ACC OFF
DEC OFF
>DEC 1.0S
Joystick RY is the right joystick Y axis.
Page 30
RY DELAY
>ACC OFF
DEC OFF
4.2.13 SW1+SW2 Output Relays Function
PS1 button
PS2 button
>SW1&2 RLY
is the “Enter” or “Change” command.
is the “Next” command.
>SW1
RLY
UNLOCK
NORMAL
SW1&2 RLY
SW1&2 RLY
>UNLOCK
UNLOCK
SW1&2 RLY
>UNLOCK
>BACK
>SW1&2 RLY
UNLOCK
SW1&2 RLY
>LOCK
NORMAL
SW1&2 RLY
LOCK
>NORMAL
SW1&2 RLY
LOCK
NORMAL
>BACK
SW1&2 RLY
>LOCK
NORMAL
>ON/OFF
>MAGNET
>ON/OFF&E
>ON/OFF+S
>TOG/TOG
>SW1&2 RLY
LOCK
NORMAL
SW1&2 RLY
LOCK
>TOG/TOG&E
“UNLOCK” means both SW1 and SW2 output relays are not interlocked.
“LOCK” means both SW1 and SW2 output relays are interlocked.
When “UNLOCK” is selected proceed to SW1 and SW2 output relay function (see section
4.2.14 and 4.2.15)
When “LOCK” is selected proceed to the selections listed below and disregard section
4.2.14 and 4.2.15)
Select “NORMAL” both output relays become interlocking momentary contacts.
Select “TOG/TOG” both output relays become interlocking toggled contacts.
Select “TOG/TOG&E” both output relays become interlocking toggled contacts affected by
the e-stop command (output relay opens when e-stop button is pressed).
Select “ON/OFF” both output relays become interlocking On and Off contacts.
Select “ON/OFF+S” both output relays become interlocking On and Off contacts. Must press
the green START button along with the On or Off button to work.
Select “ON/OFF&E” both output relays become interlocking On and Off contacts affected by
the e-stop command (output relay opens when e-stop button is pressed).
Select “MAGNET” the two output relays become interlocking Magnet ON and OFF contacts.
Important note: When one of the above is selected make sure the same SW1 and SW2
button function on transmitter are both set to “NORMAL” (see section 4.1.10 and 4.1.11).
Page 31
4.2.14 SW1 Output Relay Function
PS1 button
PS2 button
>SW1
RLY
is the “Enter” or “Change” command.
is the “Next” command.
>SW2
RLY
NORMAL
NORMAL
SW1
SW1
RLY
>NORMAL
RLY
NORMAL
SW1
RLY
>NORMAL
>BACK
>TOGGLE
>TOGGLE&E
>NORMAL+S
>PITCH
>SW1
RLY
NORMAL
>PITCH&E
SW1
RLY
>STOP
Select “NORMAL” the output relay becomes momentary contact.
Select “NORMAL+S” the output relay becomes momentary contact. Must press the green
START button together to work.
Select “TOGGLE” the output relay becomes toggled contact.
Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop
command (output relay opens when e-stop button is pressed).
Select “PITCH” SW1 button becomes the “Pitch” function in Pitch & Catch Operation.
Select “PITCH&E” SW1 button becomes the “Pitch” function in Pitch & Catch Operation.
When Pitch command is initiated the receiver mains are disconnected.
Select “STOP” SW1 button becomes an auxiliary e-stop function. Press to disconnect the
receiver mains and press START button to reconnect the receiver mains.
When select Pitch & Catch function make sure you set the spare transmitter to the next
channel up and the receiver channel scanning to “02” (see section 4.2.4).
Important note: When one of the above is selected make sure the same SW1 button
function on transmitter is set to “NORMAL” (see section 4.1.10).
Page 32
4.2.15 SW2 Output Relay Function
PS1 button
PS2 button
>SW2
RLY
is the “Enter” or “Change” command.
is the “Next” command.
>SW3
RLY
NORMAL
NORMAL
SW2
SW2
RLY
RLY
NORMAL
>NORMAL
SW2
RLY
>NORMAL
>BACK
>TOGGLE
>TOGGLE&E
>NORMAL+S
>PITCH
>SW2
RLY
NORMAL
>PITCH&E
SW2
RLY
>STOP
Select “NORMAL” the output relay becomes momentary contact.
Select “NORMAL+S” the output relay becomes momentary contact. Must press the green
START button together to work.
Select “TOGGLE” the output relay becomes toggled contact.
Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop
command (output relay opens when e-stop button is pressed).
Select “PITCH” SW2 button becomes the “Pitch” function in Pitch & Catch Operation.
Select “PITCH&E” SW2 button becomes the “Pitch” function in Pitch & Catch Operation.
When Pitch command is initiated the receiver mains are disconnected.
Select “STOP” SW2 button becomes an auxiliary e-stop function. Press to disconnect the
receiver mains and press START button to reconnect the receiver mains.
When select Pitch & Catch function make sure you set the spare transmitter to the next
channel up and the receiver channel scanning to “02” (see section 4.2.4).
Important note: When one of the above is selected make sure the same SW2 button
function on transmitter is set to “NORMAL” (see section 4.1.11).
Page 33
4.2.16 SW3 Output Relay Function
PS1 button
PS2 button
>SW3
RLY
NORMAL
SW3
is the “Enter” or “Change” command.
is the “Next” command.
>SW4&5
RLY
NORMAL
RLY
SW3
RLY
NORMAL
>NORMAL
SW3
RLY
>NORMAL
>BACK
>TOGGLE
>TOGGLE&E
>NORMAL+S
>PITCH
>SW3
RLY
NORMAL
>PITCH&E
SW3
RLY
>STOP
Select “NORMAL” the output relay becomes momentary contact.
Select “NORMAL+S” the output relay becomes momentary contact. Must press the green
START button together to work.
Select “TOGGLE” the output relay becomes toggled contact.
Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop
command (output relay opens when e-stop button is pressed).
Select “PITCH” SW3 button becomes the “Pitch” function in Pitch & Catch Operation.
Select “PITCH&E” SW3 button becomes the “Pitch” function in Pitch & Catch Operation.
When Pitch command is initiated the receiver mains are disconnected.
Select “STOP” SW3 button becomes an auxiliary e-stop function. Press to disconnect the
receiver mains and press START button to reconnect the receiver mains.
When select Pitch & Catch function make sure you set the spare transmitter to the next
channel up and the receiver channel scanning to “02” (see section 4.2.4).
Important note: When one of the above is selected make sure the same SW3 button
function on transmitter is set to “NORMAL” (see section 4.1.12).
Page 34
4.2.17 SW4+SW5 Output Relays Function
PS1 button
PS2 button
>SW4&5 RLY
is the “Enter” or “Change” command.
is the “Next” command.
>SW4
RLY
UNLOCK
NORMAL
SW4&5 RLY
SW4&5 RLY
>UNLOCK
UNLOCK
SW4&5 RLY
>UNLOCK
>BACK
>SW4&5 RLY
UNLOCK
SW4&5 RLY
>LOCK
NORMAL
SW4&5 RLY
LOCK
>NORMAL
SW4&5 RLY
LOCK
NORMAL
>BACK
SW4&5 RLY
>LOCK
NORMAL
>ON/OFF
>MAGNET
>ON/OFF&E
>ON/OFF+S
>TOG/TOG
>SW4&5 RLY
LOCK
NORMAL
SW4&5 RLY
LOCK
>TOG/TOG&E
“UNLOCK” means both SW4 and SW5 output relays are not interlocked.
“LOCK” means both SW4 and SW5 output relays are interlocked.
When “UNLOCK” is selected proceed to SW4 and SW5 output relay function (see section
4.2.18 and 4.2.19)
When “LOCK” is selected proceed to the selections listed below and disregard section
4.2.18 and 4.2.19)
Select “NORMAL” both output relays become interlocking momentary contacts.
Select “TOG/TOG” both output relays become interlocking toggled contacts.
Select “TOG/TOG&E” both output relays become interlocking toggled contacts affected by
the e-stop command (output relay opens when e-stop button is pressed).
Select “ON/OFF” both output relays become interlocking On and Off contacts.
Select “ON/OFF+S” both output relays become interlocking On and Off contacts. Must press
the green START button along with the On or Off button to work.
Select “ON/OFF&E” both output relays become interlocking On and Off contacts affected by
the e-stop command (output relay opens when e-stop button is pressed).
Select “MAGNET” the two output relays become interlocking Magnet ON and OFF contacts.
Important note: When one of the above is selected make sure the same SW4 and SW5
button function on transmitter are both set to “NORMAL” (see section 4.1.13 and 4.1.14).
Page 35
4.2.18 SW4 Output Relay Function
PS1 button
PS2 button
>SW4
RLY
is the “Enter” or “Change” command.
is the “Next” command.
>SW5
RLY
NORMAL
NORMAL
SW4
SW4
RLY
>NORMAL
RLY
NORMAL
SW4
RLY
>NORMAL
>BACK
>TOGGLE
>TOGGLE&E
>NORMAL+S
>PITCH
>SW4
RLY
NORMAL
>PITCH&E
SW4
RLY
>STOP
Select “NORMAL” the output relay becomes momentary contact.
Select “NORMAL+S” the output relay becomes momentary contact. Must press the green
START button together to work.
Select “TOGGLE” the output relay becomes toggled contact.
Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop
command (output relay opens when e-stop button is pressed).
Select “PITCH” SW4 button becomes the “Pitch” function in Pitch & Catch Operation.
Select “PITCH&E” SW4 button becomes the “Pitch” function in Pitch & Catch Operation.
When Pitch command is initiated the receiver mains are disconnected.
Select “STOP” SW4 button becomes an auxiliary e-stop function. Press to disconnect the
receiver mains and press START button to reconnect the receiver mains.
When select Pitch & Catch function make sure you set the spare transmitter to the next
channel up and the receiver channel scanning to “02” (see section 4.2.4).
Important note: When one of the above is selected make sure the same SW4 button
function on transmitter is set to “NORMAL” (see section 4.1.13).
Page 36
4.2.19 SW5 Output Relay Function
PS1 button
PS2 button
>SW5
RLY
is the “Enter” or “Change” command.
is the “Next” command.
>SW6&7
RLY
NORMAL
NORMAL
SW5
SW5
RLY
>NORMAL
RLY
NORMAL
SW5
RLY
>NORMAL
>BACK
>TOGGLE
>TOGGLE&E
>NORMAL+S
>PITCH
>SW5
RLY
NORMAL
>PITCH&E
SW5
RLY
>STOP
Select “NORMAL” the output relay becomes momentary contact.
Select “NORMAL+S” the output relay becomes momentary contact. Must press the green
START button together to work.
Select “TOGGLE” the output relay becomes toggled contact.
Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop
command (output relay opens when e-stop button is pressed).
Select “PITCH” SW5 button becomes the “Pitch” function in Pitch & Catch Operation.
Select “PITCH&E” SW5 button becomes the “Pitch” function in Pitch & Catch Operation.
When Pitch command is initiated the receiver mains are disconnected.
Select “STOP” SW5 button becomes an auxiliary e-stop function. Press to disconnect the
receiver mains and press START button to reconnect the receiver mains.
When select Pitch & Catch function make sure you set the spare transmitter to the next
channel up and the receiver channel scanning to “02” (see section 4.2.4).
Important note: When one of the above is selected make sure the same SW5 button
function on transmitter is set to “NORMAL” (see section 4.1.14).
Page 37
4.2.20 SW6+SW7 Output Relays Function
PS1 button
PS2 button
>SW6&7 RLY
is the “Enter” or “Change” command.
is the “Next” command.
>SW6
RLY
UNLOCK
NORMAL
SW6&7 RLY
SW6&7 RLY
>UNLOCK
UNLOCK
SW6&7 RLY
>UNLOCK
>BACK
>SW6&7 RLY
UNLOCK
SW6&7 RLY
>LOCK
NORMAL
SW6&7 RLY
LOCK
>NORMAL
SW6&7 RLY
LOCK
NORMAL
>BACK
SW6&7 RLY
>LOCK
NORMAL
>ON/OFF
>MAGNET
>ON/OFF&E
>ON/OFF+S
>TOG/TOG
>SW6&7 RLY
LOCK
NORMAL
SW6&7 RLY
LOCK
>TOG/TOG&E
“UNLOCK” means both SW6 and SW7 output relays are not interlocked.
“LOCK” means both SW6 and SW7 output relays are interlocked.
When “UNLOCK” is selected proceed to SW6 and SW7 output relay function (see section
4.2.21 and 4.2.22)
When “LOCK” is selected proceed to the selections listed below and disregard section
4.2.21 and 4.2.22)
Select “NORMAL” both output relays become interlocking momentary contacts.
Select “TOG/TOG” both output relays become interlocking toggled contacts.
Select “TOG/TOG&E” both output relays become interlocking toggled contacts affected by
the e-stop command (output relay opens when e-stop button is pressed).
Select “ON/OFF” both output relays become interlocking On and Off contacts.
Select “ON/OFF+S” both output relays become interlocking On and Off contacts. Must press
the green START button along with the On or Off button to work.
Select “ON/OFF&E” both output relays become interlocking On and Off contacts affected by
the e-stop command (output relay opens when e-stop button is pressed).
Select “MAGNET” the two output relays become interlocking Magnet ON and OFF contacts.
Important note: When one of the above is selected make sure the same SW6 and SW7
button function on transmitter are both set to “NORMAL” (see section 4.1.15 and 4.1.16).
Page 38
4.2.21 SW6 Output Relay Function
PS1 button
PS2 button
>SW6
RLY
NORMAL
SW6
RLY
is the “Enter” or “Change” command.
is the “Next” command.
>SW7
RLY
NORMAL
SW6
RLY
NORMAL
>NORMAL
SW6
RLY
>NORMAL
>BACK
>TOGGLE
>TOGGLE&E
>NORMAL+S
>PITCH
>SW6
RLY
NORMAL
>PITCH&E
SW6
RLY
>STOP
Select “NORMAL” the output relay becomes momentary contact.
Select “NORMAL+S” the output relay becomes momentary contact. Must press the green
START button together to work.
Select “TOGGLE” the output relay becomes toggled contact.
Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop
command (output relay opens when e-stop button is pressed).
Select “PITCH” SW6 button becomes the “Pitch” function in Pitch & Catch Operation.
Select “PITCH&E” SW6 button becomes the “Pitch” function in Pitch & Catch Operation.
When Pitch command is initiated the receiver mains are disconnected.
Select “STOP” SW6 button becomes an auxiliary e-stop function. Press to disconnect the
receiver mains and press START button to reconnect the receiver mains.
When select Pitch & Catch function make sure you set the spare transmitter to the next
channel up and the receiver channel scanning to “02” (see section 4.2.4).
Important note: When one of the above is selected make sure the same SW6 button
function on transmitter is set to “NORMAL” (see section 4.1.15).
Page 39
4.2.22 SW7 Output Relay Function
PS1 button
PS2 button
>SW7
RLY
is the “Enter” or “Change” command.
is the “Next” command.
>SAVE?
NORMAL
YES
SW7
SW7
RLY
>NORMAL
NO
RLY
NORMAL
SW7
RLY
>NORMAL
>BACK
>TOGGLE
>TOGGLE&E
>NORMAL+S
>PITCH
>SW7
RLY
NORMAL
>PITCH&E
SW7
RLY
>STOP
Select “NORMAL” the output relay becomes momentary contact.
Select “NORMAL+S” the output relay becomes momentary contact. Must press the green
START button together to work.
Select “TOGGLE” the output relay becomes toggled contact.
Select “TOGGLE&E” the output relay becomes toggled contact affected by the e-stop
command (output relay opens when e-stop button is pressed).
Select “PITCH” SW7 button becomes the “Pitch” function in Pitch & Catch Operation.
Select “PITCH&E” SW7 button becomes the “Pitch” function in Pitch & Catch Operation.
When Pitch command is initiated the receiver mains are disconnected.
Select “STOP” SW7 button becomes an auxiliary e-stop function. Press to disconnect the
receiver mains and press START button to reconnect the receiver mains.
When select Pitch & Catch function make sure you set the spare transmitter to the next
channel up and the receiver channel scanning to “02” (see section 4.2.4).
Important note: When one of the above is selected make sure the same SW7 button
function on transmitter is set to “NORMAL” (see section 4.1.16).
Page 40
4.2.23 Save Function
PS1 button
PS2 button
>SAVE?
YES
is the “Enter” or “Change” command.
is the “Next” command.
>I-CHIP
NO
COPY I/O
PROCEED
SAVE?
YES
NO
SAVE?
SAVE?
SAVE?
YES
YES
YES
NO
STATUS
STATUS
STANDBY
STANDBY
NO
>BACK
NO
>SAVE?
YES
NO
When you see the “STATUS STANDBY” screen it means the information is saved or not saved.
The system will exit the programming mode after 5 minutes of inactivity (info not saved).
4.2.24 Voltage Settings
Always check the voltage setting is correct for your application prior to installation.
Position 1 →
110 ~ 120VAC
Position 2 →
220 ~ 240VAC
COM
F1 ~ F8 Fuse @ 5.0 Amps
F9 ~ F10 Fuse @ 1.0 Amps
F11 ~ F14 Fuse @ 5.0 Amps
Page 41
5. System Channels Table
Channel
Frequency
Channel
Frequency
01
433.000MHZ
32
433.775MHZ
02
433.025MHZ
33
433.800MHZ
03
433.050MHZ
34
433.825MHZ
04
433.075MHZ
35
433.850MHZ
05
433.100MHZ
36
433.875MHZ
06
433.125MHZ
37
433.900MHZ
07
433.150MHZ
38
433.925MHZ
08
433.175MHZ
39
433.950MHZ
09
433.200MHZ
40
433.975MHZ
10
433.225MHZ
41
434.000MHZ
11
433.250MHZ
42
434.025MHZ
12
433.275MHZ
43
434.050MHZ
13
433.300MHZ
44
434.075MHZ
14
433.325MHZ
45
434.100MHZ
15
433.350MHZ
46
434.125MHZ
16
433.375MHZ
47
434.150MHZ
17
433.400MHZ
48
434.175MHZ
18
433.425MHZ
49
434.200MHZ
19
433.450MHZ
50
434.225MHZ
20
433.475MHZ
51
434.250MHZ
21
433.500MHZ
52
434.275MHZ
22
433.525MHZ
53
434.300MHZ
23
433.550MHZ
54
434.325MHZ
24
433.575MHZ
55
434.350MHZ
25
433.600MHZ
56
434.375MHZ
26
433.625MHZ
57
434.400MHZ
27
433.650MHZ
58
434.425MHZ
28
433.675MHZ
59
434.450MHZ
29
433.700MHZ
60
434.475MHZ
30
433.725MHZ
61
434.500MHZ
31
433.750MHZ
62
434.525MHZ
Page 42
6. Receiver Installation
6.1 Output Relay Contact Diagram
Please refer to section 4.2.24 for various input voltage settings.
Please refer to section 4.2.24 for all power fuse ratings.
Page 43
6.2 Pre-Installation Precautions
1. Make sure the transmitter and receiver have identical serial number/ID codes and channels.
2. Make sure the receiver is not set to the same channel as any other systems in use in the
surrounding area.
3. Make sure that the crane or equipment is working properly prior to installation.
4. Make sure the power source to the receiver is set correctly.
5. Switch off the main power source to the crane or equipment prior to installation.
6.3 Step-By-Step Installation
108m m
345m m
240m m
1.
For best reception the location of the receiver should be visible to the operator at all times.
2.
The location selected should not be exposed to high levels of electric noise. Mounting
the receiver next to an unshielded variable frequency drive may cause minor
interference. Always locate the receiver as far away from the variable frequency drive
as possible.
Page 44
3.
Ensure the selected location has adequate space to accommodate
the receiver. If an external antenna is used, to avoid the possibility
of antenna damage always locate the receiver where the antenna is
free from any obstacles from all directions (refer to diagram at right).
432 mm
4. For better reception, make sure the receiver is in an upright position.
5. Drill four holes (8mm in diameter) on the control panel or location
where the receiver is to be installed.
2 7 6 m m ( 1 0 .8 7 " )
2 3 5 m m ( 9 .2 5 " )
8m m
Control
Panel
6. Make sure the bolts are tightened after installation.
7. For system wiring please refer to section 6.1.
6.4 System Testing
1. Turn on the power source to the receiver and test the MAIN relay output by pressing the red
emergency stop button and making sure that it properly opens and closes the mainline
disconnect contactor.
2. Test the operation of each function to ensure it corresponds to the transmitter direction
labels or the pendant it is replacing.
3. Test the limit switches (if any) to see if they are working properly.
4. If your new remote control is replacing an existing pendant, make sure it is completely
disconnected and placed in a safe location to prevent unwanted control commands.
Page 45
7. Operating Procedure
7.1 General Operating Procedure
a.
Reset the red emergency stop button located on the left hand side of the transmitter
by pulling it upward or rotating it clockwise.
b.
Turn on the transmitter power by inserting the black-colored key into the keyswitch
slot located on the right hand side of the transmitter and rotate it clockwise to “On”
position.
START
E-STOP
c.
After turning on the transmitter power the LCD screen will display “ PressSTART”.
Press the green START button next to the power keyswitch for up to one
(1) second to activate (connect) the receiver mains.
PressSTART
d.
POWER ON/OFF
→
Press Start
Y 0
X 0
→
0 Y
0 X
Available icons:
Main Screen
Start
Normal
Toggle
A+B
Infrared
e.
In case of an emergency, pressing the red e-stop button will immediately
disconnect the receiver mains (LCD turns off). Pull it upward or rotate the red
button clockwise to reset the e-stop button. Press the green START button for up
to one (1) second to reconnect the receiver mains when “ PressSTART”
reappears on the LCD screen.
f.
After 5 minutes of inactivity the receiver mains are disconnected temporarily
(depends on transmitter inactivity timer set on section 4.1.4). Press the green
START button to reconnect the receiver mains and continue operation.
g.
Turn off the transmitter power by rotating the power key counter-clockwise to “Off”
position; it will disconnect the transmitter power and the receiver mains altogether.
Turn it further counter-clockwise to release the key.
Page 46
7.2 Pitch & Catch Operating Procedure
In order for transmitter-B to take over the receiver, or vise versa, transmitter-A must press
the “Pitch” button on the transmitter for up to one (1) second. This will release
transmitter-A control of the receiver. Transmitter B then presses the green “Start/Catch”
button to gain control of the same receiver.
Transmitter A
Transmitter B
press “Pitch
press “Catch”
→
PITCH
CATCH
Receiver
Transmitter A
Transmitter B
Page 47
7.3 Automatic Channel Scanning Operating Procedure
When transmitter channel is changed (see section 4.1.2) press the green START button
for up to 60 seconds to re-connect with the receiver unit. Make sure the receiver unit is
set to Scan “ALL” in the receiver channel scanning section 4.2.4.
7.4 Battery Charging Instruction
When battery pack is inserted it will automatically go into charging mode. Press the
Charge/Discharge button to switch from charging to discharging, or vise versa.
Power On
→
Charge LED blinks green 3 times.
Charging
→
Charge LED blinks green constantly.
Discharging
→
Discharge LED blinks red constantly.
Fully charged
→
Charge LED constant green.
Page 48
8. Status and Warnings
8.1 Transmitter
LOW
BATTERY
xxxxxxxxxx
Battery low power
LYX xx RYX
JAMMED
RF
I-CHIP
NOT
Bad joystick internal contact or
contacts detected
Incorrect I-Chip version
NOT
Transmitting module not installed
CONNECT
MATCH
I-CHIP
NOT
I-Chip not installed
CONNECT
TILTED!
PressSTART
system not error
PressSTART
Page 49
Transmitter not in upright position
8.2 Receiver
8.2.1
LED Status Indications
Type
Display Type
Indication
Fast green blinks
Decoding in progress
Slow green blinks
Decoding on standby
Fast red blinks
Incorrect transmitter serial number and type
Two red blinks
Receiver MAIN jammed or defective
Three red blinks
Decoder module defective
Four red blinks + one green blink
Receiving module defective
Constant red
Receiver under-voltage, LV output relay
activated
8.2.2
LED SQ Indications
Type
Display Type (Red)
Indication
On
Transmission received
Off
No transmission
Blinks intermittently
Other radio interference
8.2.3 LED POWER Indications
Type
Display Type (Red)
Indication
On
Power to receiver
Off
No power to receiver
8.2.4 LED COM Indications
Type
Display Type (Red)
Indication
On
Power to relay Board
Off
No power to relay board
Page 50
8.2.5 LCD Indications
STATUS
DECODING
STATUS
Decoding in progress
STANDBY
STATUS
POS
STATUS
Transmitter power off
EMS
INITIATED
INITIATED
VOLTAGE
Receiver low input
voltage
INCORRECT
S/N
STATUS
DECODER
Incorrect serial number
and type on transmitter
STATUS
Decoder module defective
DEFECTIVE
STATUS
Transmitter e-stop
command initiated
STATUS
STATUS
LOW
Decoder on standby
MAIN
DEFECTIVE
Receiving module defective
RF1
DEFECTIVE
Page 51
Main relay defective
9. Trouble Shooting Tips
Problems
No response when
transmitter is in
operation
(Improper startup &
settings)
No response when
transmitter is in
operation
(Damaged hardware)
Possible Reasons
Suggestions
Transmitter low battery
Check the transmitter battery level.
Emergency stop button
activated prior to startup
Prior to turning on the transmitter power
make sure that the red emergency stop
button is elevated.
Improper startup procedure
Redo the startup procedure.
Incorrect system channel
Check and make sure the transmitter
and receiver are with same channel.
Incorrect system serial
number
Check and make sure the transmitter
and receiver are with same serial
number.
System out of range
Make sure the startup procedure is
initiated within 100 meters from the
receiver location.
Defective transmitting and
receiving module
Defective encoder
board or decoder module
Incorrect input voltage
No AC power to the
receiver
Outputs do not
correspond to
transmitter
Check the SQ display on the face of the
receiver unit. If it does not light up when
operating the transmitter then either the
transmitting or receiving module is
defective. Replace the transmitting
module first then the receiving module.
If still no response after replacing the,
transmitting and receiving modules then
replace the transmitter encoder board. If
still doesn’t work then the decoder
module is defective.
Make sure the source voltage is set
correctly.
Blown fuse
Check for any blown fuse.
Incorrect wiring
Check input voltage connection.
Incorrect output connection
Check the system wiring again.
Page 52
10. System Specifications
Frequency Range
433.000 MHz to 434.525 MHz
Channel Spacing
25.0 KHz
Number of Channels
62 channels
Modulation
Digital Frequency Modulation, 20bit
address, 32bit CRC Parity Check and
Hamming Code.
Encoder & Decoder
Microprocessor-controlled
Transmitting Range
>100 Meters / 300 Feet
Frequency Control
Synthesized PLL (Phase Lock Loop)
Receiver Type
Frequency Auto Scanning
Receiver Sensitivity
-116dBm
Antenna Impedance
50 ohms
Responding Time
50 Milliseconds (average)
Transmitting Power
2.0mW
Enclosure Type
NEMA-4X
Enclosure Rating
IP-66
Output Contact Rating
250V @ 8 Amps
Transmitter Operating Voltage
DC 6.0V
Receiver Power Consumption
30 VA (max)
Receiver Supplied Voltage
220-240VAC @ 50/60Hz
Charger Unit Power Consumption
5.0 VA(max)
Charger Unit Supplied Voltage
110~240VAC @ 50/60Hz
Operating Temperature
-25°C -- 50°C / -13°F -- 122°F
Transmitter Dimension
247mm (L) x 145mm (W) x 180mm (H)
Receiver Dimension
345mm (L) x 240mm (W) x 108mm (H)
Transmitter Weight
1.80kg (include battery pack)
Receiver Weight
3.65kg
Page 53
EU Declaration of Conformity
(EMC, R&TTE, SAFETY & MACHINERY)
For the following equipment:
Product
Flex Series Radio Remote Control System
Multiple Listee Model No. :
Flex JX
Manufacturer’s Name
Advanced Radiotech Corporation
Manufacturer’s Address
1F, 288-1, Hsin Ya Road, Chien Chen District
Kaohsiung City, Taiwan
We herby declare, that all major safety requirements, concerning the CE Mark Directive
2006/42/EC and Low Voltage Directive 2006/95/EC, Electromagnetic Compatibility Directives
2004/108/EC, R&TTE Directive 1999/5/EC are fulfilled, as laid out in the guideline set down
by the member states of the EEC Commission.
The standards relevant for the evaluation of the electrical safety requirements are as follow:
EMC
EN 301 489-1 + EN 301 489-3
R&TTE
EN 300 220-2 V2.1.1
SAFETY
EN 60950:2006+A1+A11+A12
MACHINERY :
EN 60204-32:2008, EN 13557:2003+A1:2008
EN ISO 13849-1:2008 (PL=d), EN 60529 (IP66)
Test reports issued by:
EMC
SGS
R&TTE
SGS
SAFETY
SGS
MACHINERY :
SGS
Person responsible for marking this declaration:
Tom Jou / President
Name and signature of authorized person
Page 54

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