Advanced Radiotech FLEXSERIES Remote Control System User Manual ARC FLEX FCC

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Document Description	Transmitters users manual
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Document Type	User Manual
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Date Submitted	2004-05-21 00:00:00
Date Available	2004-05-21 00:00:00
Creation Date	2004-05-04 10:41:18
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Document Lastmod	0000-00-00 00:00:00
Document Title	ARC FLEX _FCC_.PDF
Document Creator	ARC FLEX (FCC) - Microsoft Word
Document Author:	TOM

FLEX
User’s Manual
Table of Contents
Page
1.
2.
3.
Introduction
Radio Controlled Safety
General System Information
A.
4.
B.
7.
2. Internal Illustration
Receiver Unit
1.
External Illustration
2.
Internal Illustration
Transmitter Handset
1.
System Channel Settings
2.
Pushbutton Functions with LED Display Settings
9~13
Receiver Unit
1.
System Channel Settings
2.
Output Relay Configurations
3.
Dip-switch Settings
4.
Jumpers Settings
13
14~15
16~17
18
System Channels Table
Receiver Installation
19
A.
B.
20
Output Relay Contact Diagrams
Receiver Mounting
1. Pre-installation Precautions
2.
Step-by-Step Installation
3.
System Testing
21
21~22
22
Operating Procedure
A.
B.
C.
8.
9.
External Illustration
Function Settings
A.
5.
6.
Transmitter Handset
1.
B.
Transmitter Operation
Status Light Indicators & Warnings
23
1.
Transmitter STATUS Light Indication
2.
Receiver STATUS Light Indication
3.
Receiver SQ Light Indication
4.
Receiver Power Light Indication
5.
Receiver COM Light Indication
24
25
25
25
25
26
Trouble Shooting Tips
System Specification
Spare Parts
27
28
1. Introduction
The ARC FLEX radio remote control systems are designed for control of industrial equipment and
machinery such as overhead traveling cranes, jib cranes, gantry cranes, tower cranes, electric hoists, winches,
monorails, conveyor belts, mining equipment and other material handling equipment where wireless control is
preferred.
Each FLEX system consists of a transmitter handset and receiver unit. Other standard-equipped
accessories include transmitter waist belt, “AA” batteries, compass direction decal sheet and user ’s manual.
List of notable features include:
62 user-adjustable channels – no more fixed channels and fragile quartz crystals to break.
Over one million sets of unique ID codes (20-bit) – unlike many other radio control systems on the
market, the FLEX system never repeats ID codes.
Advanced microprocessor controls with 32-bit CRC and Hamming Codes programming – ultra fast,
safe, precise and error-free encoding and decoding.
Ultra-durable transmitter push button – good for up to one million press cycles.
Ultra power-saving transmitter – requires only two “AA” Alkaline or rechargeable batteries
(2000mA or above) for more than 100 hours of continuous operating time between replacements or
recharging.
Ultra durable nylon and fiberglass composite enclosures – resist breakage from high impacts and
frequent drops; no more fragile casings to replace.
100% water and shock resistant
Adjustable waist belt for easy carry and operation.
2. Radio Controlled Safety
Flex radio remote control system should be operated by persons with sufficient amount of knowledge and
skill in crane operation and safety. Persons being trained to operate a radio remote controlled crane should
possess the knowledge of all hazards peculiar to radio remote controlled crane operation, ability to judge
distance and moving objects, equipment capacity and radio remote controlled safety rules. Radio remote
controlled cranes should not be operated by any person with insufficient eyesight, hearing, illness, and under
influence of drugs and medications that may cause loss of crane control.
Below are some general operating safety tips that should be strictly followed when operating a radio
remote controlled crane.
1.
Prior to crane operation always check the transmitter handset for any damage that might inhibit
proper crane operation.
2.
Always check if the red emergency stop button is working properly prior to crane operation.
3.
Check the battery status LED on the transmitter for any signs of low battery power.
4.
Check the Status LED on the transmitter for any signs of irregularities. Please refer to the
“Transmitter Status Light Indicators & Warnings” on page 24.
5.
The crane limit switches should be checked prior to crane operation or at the beginning of each shift.
When checking limit switches the hoist should be centered over an area free of personnel and
equipment.
6.
If power to the crane is removed, the operator should turn off the transmitter power immediately
until the power to the crane is restored.
7.
If the crane fails to respond properly to operator ’s command the operator should stop operation, turn
the transmitter power off, and then report the condition to their supervisor.
8.
The transmitter power should be turned off after each use. If the transmitter handset is not in use
always turn the power off and stored it in a safe or designated location. Never leave the transmitter
handset unattended in the working area.
9.
Even though Flex system is capable of allowing up to four systems with same channel in use
without interfering with one another, it is always a good practice not to use the same RF channel as
any other Flex systems in use within a distance of 200 feet.
10. Never operate a crane or equipment with two identical channel and ID transmitter handsets at the
same time within the same facility.
3. General System Information
A. TRANSMITTER HANDSET
1. External Illustration
Fig. 01
Fig. 02
1.
Emergency Stop Button
8.
Push button #12
15.
Strap Holder
2.
Power Key Switch
9.
Push button #1
16.
System Information
3.
Push button #2
10.
Push button #3
17.
System Channel
4.
Push button #4
11.
Push button #5
18.
Crane Number
5.
Push button #6
12.
Push button #7
19.
Battery Cover
6.
Push button #8
13.
Push button #9
20.
FCC/CE Information
7.
Push button #10
14.
Push button #11
2. Internal Illustration
Fig. 03
Fig. 04
1.
Arial Antenna
I-CHIP
2.
Transmitting Board
Function Dip-Switch
3.
Status LED Display
Channel Dip-Switch
4.
Function LED Display
B. RECEIVER UNIT
1. External Illustration
Fig. 05
1.
Shock Absorber
6.
COM LED Display
2.
External Antenna BNC Jack
7.
Output Contact Diagram
3.
Power LED Display
8.
System Information
4.
Status LED Display
9.
Cable Gland/ Cord Grip
5.
SQ LED Display
2. Internal Illustration
Fig. 06
1.
AC Line Filter
4.
Decoder Board
2.
Power Transformer
5.
Relay Board
3.
Receiving Board
4. Function Settings
A. TRANSMITTER HANDSET
1. System Channel Settings
CHANNEL
FUNCTION
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Fig. 07
Set the transmitter channel simply by adjusting the channel dip-switch located on the backside of the
transmitter encoder board. The system channel table located on page 19 will tell you which dip setting
correspond to which channel. Do make sure that when you change the channel of the transmitter you
must also change the channel of the receiver as well. The channel on both transmitter and receiver must
be identical in order for the system to work.
Example:
Top slot ? “1”
(Fig. 08)
Bottom slot ? “0”
1 2 3 4 5 6 7 8
The above dip setting would be “100100”, which corresponds to “channel 36” in the system
channels table on page 19.
2. Push Button Functions with LED Display Settings
A. 1-Stage Toggle Switch with LED Display
Below are settings for toggle or latching functions. You can set each and every push button
on the transmitter with toggle d (latching) relay contact. The number (1 to 4) below the
push button tells you which LED on the transmitter will light up when the push button is
pressed.
CHANNEL
FUNCTION
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Fig. 08
DIP
00000001
00000010
00000011
00000100
00000101
00000110
00000111
00001000
00001001
10
00001010
11
00001011
12
00001100
13
00001101
14
00001110
15
00001111
16
00010000
PB1
PB2
PB3
PB4
PB5
PB6
PB7
PB8
PB9
PB10
PB11
PB12
LED #1 will light up when the push button is pressed
LED #2 will light up when the push button is pressed
LED #3 will light up when the push button is pressed
LED #4 will light up when the push button is pressed
B. 3-Stage Selector Switch
DIP
PB1
PB2
PB3
PB4
PB5
PB6
PB7
PB8
17
00010001
A/1&2
18
00010010
B/1&2
19
00010011
C/1&2
20
00010100
D/1&2
21
00010101
A/3&4
22
00010110
B/3&4
23
00010111
C/3&4
24
00011000
D/3&4
25
00011001
A/1&2 A/3&4
26
00011010
A/1&2 B/3&4
27
00011011
A/1&2 C/3&4
28
00011100
A/1&2 D/3&4
29
00011101
B/1&2 B/3&4
30
00011110
B/1&2 C/3&4
31
00011111
B/1&2 D/3&4
32
00100000
C/1&2 C/3&4
33
00100001
C/1&2 D/3&4
34
00100010
D/1&2 D/3&4
35
00100011
A/1&2
36
00100100
B/1&2
37
00100101
C/1&2
38
00100110
D/1&2
39
00100111
A/3&4
40
00101000
B/3&4
41
00101001
C/3&4
42
00101010
D/3&4
Select A/B
Select 0/A/B
Select A/B/A+B
Select 0/A/B/A+B
10
PB9
PB10
PB11
PB12
3-Stage Selector Switch - Continued
43
00101011
A/1&2 A/3&4
44
00101100
A/1&2 B/3&4
45
00101101
A/1&2 C/3&4
46
00101110
A/1&2 D/3&4
47
00101111
B/1&2 B/3&4
48
00110000
B/1&2 C/3&4
49
00110001
B/1&2 D/3&4
50
00110010
C/1&2 C/3&4
51
00110011
C/1&2 D/3&4
52
00110100
D/1&2 D/3&4
53
00110101
A/1&2
54
00110110
B/1&2
55
00110111
C/1&2
56
00111000
D/1&2
57
00111001
A/3&4
58
00111010
B/3&4
59
00111011
C/3&4
60
00111100
D/3&4
61
00111101
A/1&2 A/3&4
62
00111110
A/1&2 B/3&4
63
00111111
A/1&2 C/3&4
64
01000000
A/1&2 D/3&4
65
01000001
B/1&2 B/3&4
66
01000010
B/1&2 C/3&4
67
01000011
B/1&2 D/3&4
68
01000100
C/1&2 C/3&4
69
01000101
C/1&2 D/3&4
70
01000110
D/1&2 D/3&4
71
01000111
A/1&2
72
01001000
B/1&2
73
01001001
C/1&2
74
01001010
D/1&2
75
01001011
A/3&4
76
01001100
B/3&4
77
01001101
C/3&4
11
3-Stage Selector Switch - Continued
78
01001110
D/3&4
79
01001111
A/1&2 A/3&4
80
01010000
A/1&2 B/3&4
81
01010001
A/1&2 C/3&4
82
01010010
A/1&2 D/3&4
83
01010011
B/1&2 B/3&4
84
01010100
B/1&2 C/3&4
85
01010101
B/1&2 D/3&4
86
01010110
C/1&2 C/3&4
87
01010111
C/1&2 D/3&4
88
01011000
D/1&2 D/3&4
C. 1-Stage Toggle + 3-Stage Selector Switch Combination
89
01011001
A/3&4
90
01011010
B/3&4
91
01011011
C/3&4
92
01011100
D/3&4
93
01011101
A/3&4
94
01011110
B/3&4
95
01011111
C/3&4
96
01100000
D/3&4
97
01100001
A/3&4
98
01100010
B/3&4
99
01100011
C/3&4
100
01100100
D/3&4
101
01100101
A/3&4
102
01100110
B/3&4
103
01100111
C/3&4
104
01101000
D/3&4
105
01101001
A/3&4
106
01101010
B/3&4
12
1-Stage Toggle + 3-Stage Selector Switch Combination - Continued
107
01101011
C/3&4
108
01101100
D/3&4
109
01101101
A/3&4
110
01101110
B/3&4
111
01101111
C/3&4
112
01110000
D/3&4
113
01110001
A/3&4
114
01110010
B/3&4
115
01110011
C/3&4
116
01110100
D/3&4
117
01110101
A/3&4
118
01110110
B/3&4
119
01110111
C/3&4
120
01111000
D/3&4
B. RECEIVER UNIT
1. System Channel Setting
Fig. 09
Set the receiver channel simply by adjusting the channel dip-switch located on the receiv ing board located
inside the receiver unit. The system channel table located on page 19 will tell you which dip setting
correspond to which channel. Do make sure that when you change the channel of the receiver you must
also change the channel of the transmitter as well. The channel on both transmitter and receiver must be
identical in order for the system to work.
13
2. Output Relay Configurations
1.
3 Relays per Motion – Shared 2nd Speed Rely
For connections with output relay configuration as Forward 1st speed (F1), Reverse
1st speed (R1) and Forward/Reverse 2nd speed (F/R2). Forward and Reverse 2nd
speed (F/R2) shared the same output.
2.
4 Relays per Motion (Type A) – Separate 1st and 2nd Speed Relay
For connections with output relay configuration as Forward 1st speed (F1), Reverse
1st speed (R1), Forward 2nd speed (F2) and Reverse 2nd speed (R2). Forward and
Reverse 2nd speed its own output.
3.
4 Relays per Motion (Type B) – Shared 1st and 2nd Speed Relay
For connections with output relay configuration as Forward motion (F), Reverse
motion (R), Forward/Reverse 1st speed (F/R1) and Forward/Reverse 2nd speed
(F/R2).
4.
3-Relay Configuration with Close/Close Contact at 2nd Speed
At 2nd speed, both 1st and 2nd speed output relays are activated or closed (F+FR2 or
R+FR2 relays activated).
5.
4-Relay (Type-A) Configuration with Open/Close Contact at 2nd Speed
At 2nd speed, only 2nd speed output relay is activated or closed (F2 or R2 relay
activated)
6.
4-Relay (Type-A) Configuration with Close/Close Contact at 2nd Speed
At 2nd speed, both 1st and 2nd speed relays are activated or closed (F+F2 or R+R2
relays activated)
7.
4-relay (Type-B) Configuration with F/FR2 Contact at 2nd Speed
At 2nd speed, both forward/reverse motion and 2nd speed relays are closed (F+FR2 or
R+FR2 relays activated)
8.
4-Relay Configuration with F/FR1/FR2 Contact at 2nd Speed
At 2nd speed, forward motion, forward/reverse 1st speed and forward/reverse 2nd
speed relays are close ( F+FR1+FR2 relays activated)
9.
ON/OFF Function
The user can set the two adjacent push buttons to act as an ON & OFF power switch.
Pressing the OFF button will activates the OFF output relay and deactivates the ON output
relay.
14
10. Magnet ON/OFF Function
The user can set the two adjacent push buttons to control a magnet.
To activate the magnet
just press the button with the Magnet symbol. To deactivate the magnet, for safety purpose,
you must press and hold the button with the Magnet symbol and press the OFF button.
Pressing the OFF button alone can and will not deactivate the magnet.
11. Brake Function
When the transmitter push button is released from 2nd speed down to 1st speed, electronically,
both 1st and 2nd speed output relays will be deactivated for up to 1.0 second and then with 1st
speed output relay reactivated thereafter.
12. External Warning Function
The user can install an external warning device (rotating lights, horn, etc… ) to a special
“function relay” located inside the receiver. The user can choose which push button pairs or
crane motion he wants to have external warnings when push button is pressed. If the
programmed push button is pressed it will activate the function relay thus activating the
external warning device.
13. Momentary Contact
When push button is released the output relay corresponds to that push button will be
deactivated.
14. Toggled (Latching) Contact
When push button is released the output relay corresponds to that push button will remained
activated until next time the user presses the same push button again.
15. 3rd Speed Function
This function allows the crane to travel additional step beyond 2nd speed. At second speed,
pressing the 3rd speed push button will toggle between 2nd and 3rd speed.
16. Auxiliary Stop Function
The special stop function acts as a 2nd emergency stop button. The receiver MAIN will also
be deactivated when this Stop push button is pressed.
15
3. Dip-Switch Settings
There are six dip-switches located on the decoder board, which is one dip-switch per motion or
push button pair (1 dip-switch per left and right push button).
Fig. 10
# of Relays
Used
Dip Settings
Relay Functions
0000001
Closed/Closed Relay Action at 2nd Speed
nd
0000010
Closed/Closed Relay Action at 2
Speed
0000011
Opened/Closed Relay Action at 2nd Speed
0000100
F/FR2 Relay Action at 2nd Speed
0000101
F/FR1/FR2 Relay Action at 2nd Speed
0000110
On/Off
0000111
Magnet On/Off
0010001
Closed/Closed Relay Action + External Warning
0010010
Closed / Closed Relay Action + External Warning
0010011
Opened/Closed Relay Action + External Warning
0010100
F/FR2 Relay Action + External Warning
0010101
F/FR1/FR2 Relay Action + External Warning
0100001
Closed/Closed + Brake
0100010
Closed/Closed Relay Action + Brake
0100011
Opened/Closed Relay Action + Brake
0100100
F/FR2 Relay Action + Brake
0100101
F/FR1/FR2 Relay Action + Brake
0110001
Closed/Closed Relay Action + Brake + External Warning
0110010
Closed/Closed Relay Action + Brake + External Warning
0110011
Opened/Closed Relay Action + Brake + External Warning
0110100
F/FR2 Relay Action + Brake + External Warning
0110101
F/FR1/FR2 Relay Action + Brake + External Warning
16
Dip-Switch Settings - Continued
Dip Settings
Relay Function for the Relay Function for the # of Relays
Left Push Button
Right Push Button
Used
1000000
Momentary Contact
Momentary Contact
1001000
Toggled Contact
Momentary Contact
1000001
Momentary Contact
Toggled Contact
1001001
Toggled Contact
Toggled Contact
1000010
Momentary Contact
3rd Speed
1001010
Toggled
3rd Speed
1010000
3rd Speed
Momentary Contact
1010001
3rd Speed
Toggle Contact
1000111
Momentary Contact
Auxiliary Stop
1001111
Toggled Contact
Auxiliary Stop
1010111
3rd Speed
Auxiliary Stop
1111000
Auxiliary Stop
Momentary Contact
1111001
Auxiliary Stop
Toggled Contact
1111010
Auxiliary Stop
3rd Speed
17
4. Jumper Settings
Jumper settings are applied to functions such as MAIN cutoff time, system startup and
transmitter push button layout. The jumpers are located on top of the dip-switches.
Fig. 11
Jumper Settings
Function
JP1
(Blank)
JP2
(Blank)
Receiver MAIN never deactivates unless transmitter power is turned off or
emergency stop command is initiated
JP1
(Inserted)
JP2
(Blank)
Receiver MAIN deactivates automatically after 5 minutes of inactivity.
JP1
(Blank)
JP2
(Inserted)
Receiver MAIN deactivates automatically after 30 minutes of inactivity.
JP1
(Inserted)
JP2
(Inserted)
Receiver MAIN deactivates automatically after 60 minutes of inactivity.
JP4
(Blank)
JP5
(Blank)
Normal right-to-left push button configuration
JP4
(Blank)
JP5
(Inserted)
In-line push button configuration (top to bottom)
18
5. System Channel Table
Channel
I-CHIP
Dip Setting
Channel
Dip Setting
000000 note A
32
100000
01
000001
33
100001
02
000010
34
100010
03
000011
35
100011
04
000100
36
100100
05
000101
37
100101
06
000110
38
100110
07
000111
39
100111
08
001000
40
101000
09
001001
41
101001
10
001010
42
101010
11
001011
43
101011
12
001100
44
101100
13
001101
45
101101
14
001110
46
101110
15
001111
47
101111
16
010000
48
110000
17
010001
49
110001
18
010010
50
110010
19
010011
51
110011
20
010100
52
110100
21
010101
53
110101
22
010110
54
110110
23
010111
55
110111
24
011000
56
111000
25
011001
57
111001
26
011010
58
111010
27
011011
59
111011
28
011100
60
111100
29
011101
61
111101
30
011110
62
111110
31
011111
Reserved
111111
Note A:
When set to all “0” the priority goes to the channel assigned inside the I-CHIP
Note B:
Use only dip position #1 through position #6 for system channel setting.
19
6. Receiver Installation
A. OUTPUT RELAY CONTACT DIAGRAM
Fig. 12
20
B. RECEIVER MOUNTING
1. Pre-installation Precautions
1.
Make sure that the transmitter and receiver are with identical serial number, channel and ID
code.
2.
Make sure the receiver is not set to the same channel as any other systems in use in the
surrounding area.
3.
Prior to installation, make sure that the crane or equipment is working properly prior to
installation.
4.
Make sure the power source to the receiver is set correctly.
5.
Prior to installation, switch off the main power source to the crane or equipment.
Fig. 13
21
2. Step-By-Step Installation
1.
For better reception, the location of the receiver should be visible to the operator at all time.
2.
The location selected should not be exposed to high levels of electric noise. Mounting the
receiver next to an unshielded variable frequency drive may cause minor interference.
Always locate the receiver as far away from variable frequency drive as possible.
3.
Ensure the selected location has adequate space to accommodate the receiver.
4.
Make sure the receiver is in upright position.
5.
Drill two holes (10mm in diameter) on the control panel or location where the receiver is to be
installed (Refer to Fig. 13 on page 21).
6.
Make sure the bolts are tightened after installation.
7.
For system wiring please refer to Fig.12 on page 20.
3. System Testing
1.
Turn on the power source to the receiver and test the MAIN relay output by pressing the red
emergency stop button and observe that it properly opens and closes the main line
disconnect contactor.
2.
Test the operation of each function to ensure it corresponds to the transmitter direction labels
or the pendent it is replacing.
3.
Test the limit switches to see if they are working properly.
4.
If your new remote control is replacing an existing pendant, make sure it is completely
disconnected and placed in a safe location to prevent unwanted control command.
22
7. Operation Procedure
A. TRANSMITTER OPERATION
a.
Reset the emergency stop button located on the top left hand side of the transmitter handset by
rotating it either clockwise or counter clockwise, the red button will pop up.
b.
Turn on the transmitter power by inserting the black-colored key onto the power key slot located on
the top right hand side of the transmitter handset and rotate it clockwise to “On” position.
c.
After turning on the transmitter power, the green light on the transmitter status LED will light up for
up to 2 seconds, which means that the system is ok. If the green light did not appear on the Status
LED, then please refer to “Status Light Indicators & Warnings” on page 24.
d.
If there are no signs of any system irregularities, then rotate the power key further clockwise to
“Start” position for up to 1 second, this will activate the receiver MAIN.
The power key will
retract back to “On” position automatically after release.
e.
Now press any push button on the transmitter handset to operate the crane or equipment.
f.
In case of an emergency press down the red emergency stop button will immediately disconnect the
receiver mainline. The transmitter status LED will blink red (refer to page 24). To reset the
emergency stop button just rotate the red button either direction, it will pop up. Then rotate the
power key to “start” to resume operation (MAIN activated).
g.
To turn off the transmitter handset, just rotate the power key to “Off” position, it will disconnect the
transmitter power and the receiver MAIN altogether.
h.
Change batteries simply by unscrew the battery cover located on the back side of the transmitter
handset.
23
B. STATUS LIGHT INDICATORS & WARNINGS
1. Transmitter STATUS Light Indication
Type
Display Type
Indication
Voltage below 2.3V at initial power on,
transmitter shuts off, change batteries
Constant red
Voltage below 1.8V during operation,
transmitter shuts off, change batteries
Blinking red
Voltage below 2.2V during operation, warning,
“on” → 0.15 second
change batteries suggested
“off” → 1.85 seconds
2 red blinks followed by a
The pushbutton
1.85-second pause (off)
jammed or defective
3 red blinks followed by a
EEPROM error
1.85-second pause (off)
4 red blinks followed by a
Transmitting error, system can not locked on
1.85-second pause (off)
to the designated channel
Transmitter power on prior to initiating the
Constant green for 2 seconds
START function
Blinking green at every 2-second
When pushbutton is pressed, signal transmitted
interval
Blinking red
Stop command initiated with MAIN
“on” → 1.0 second
disconnected
“off” → 1.0 second
24
2. Receiver STATUS Light Indication
Type
Display Type
Indication
Blinking red
Blinking green (fast)
Decoding in process
Blinking green (slow)
Decoding on standby
Stop command initiated with MAIN
disconnected
3. Receiver SQ Light Indication
Type
Display Type (Red)
Indication
On
Transmission received
Off
No transmission
Blinks intermittently (fast)
Other radio interference
4. Receiver POWER Light Indication
Type
Display Type (Red)
Indication
On
Power to receiver
Off
No power to receiver
5. Receiver COM Light Indication
Type
Display Type (Red)
Indication
On
Power to relay board
Off
No power to relay board
25
C. TROUBLE SHOOTING TIPS
Problems
Possible Causes
Recommendation
Transmitter low battery power
Check the transmitter battery level
Emergency stop button
activated prior to startup
Prior to turning on the transmitter power
switch make sure that the red emergency
stop button is elevated.
Redo the startup procedure by holding
No responds when
transmitter push
button is pressed
Improper startup procedure
the power key at “START ” position for
up to 1.0 second and then release
Check and make sure that the transmitter
Incorrect system RF channel
(Improper startup & settings)
handset and receiver unit both have the
same system RF channel
Check and make sure that the transmitter
Incorrect system ID code
handset and receiver unit both have the
same system ID code
Make sure that the startup procedure
System out of range
must be done within 150 feet from the
receiver location
Check the SQ display on the face of the
receiver unit. If it does not light up
when push button is pressed then either
No responds when
transmitter push
button is pressed
Defective transmitter and
receiver RF board
the transmitter or receiver RF board is
defective. First replace the transmitter
RF board. If SQ display still not lid
when push button is pressed then the go
(Damaged hardware)
ahead and replace the receiver RF
board.
Defective transmitter encoder
If still no responds, then replace the
board
transmitter encoder board.
Incorrect input voltage
No AC power to
the receiver
Outputs do not
correspond to
transmitter
Make sure the source voltage is set
correctly
Blown fuse
Check for any blown fuse
Incorrect wiring
Check input voltage connection
Check the entire system wiring again.
Incorrect output connection
Please refer to the output diagram on the
face of the receiver unit
26
8. System Specifications
Frequency Range
433~434 MHz
Number of Channels
62 channels adjustable
Channel Spacing
25 KHz
Modulation
Digital Frequency Modulation based on Manchester
Code, 20bit address, 32bit CRC Parity Check and
Hamming Code.
Decoder
Microprocessor-controlled
Hamming Distance
Frequency Control
Synthesized PLL (Phase Lock Loop)
Receiver Sensitivity
-112dBm
Spurious Emission
-50dB
Antenna Impedance
50 ohms
Transmitting Power
0.25mW
Enclosure Rating
IP-66
Output Contact Rating
250V @ 10 Amps
Transmitter Operating Voltage
3.0V
Receiver Power Consumption
11.0 VA
Operating Temperature
-13℉ ~ 167℉
Transmitter Dimension
23.cm (L) x 6.9cm (W) x 3.5cm (H)
Receiver Dimension (All Models)
36.3cm (L) x 22.8cm (W) x 7.0cm (H)
Transmitter Weight
12.5 ounce (include batteries)
Receiver Weight (All Models)
5.5 pound
Number of Motions
Up to 6 Motions (12 pushbuttons)
27
9. Spare Parts
1.
Transmitting Board (433/434MHz)
TRB 01
2.
Encoder Board (complete with push buttons)
ENB 06
3.
I-CHIP (complete)
ICP 01
4.
Receiver Board
RVB 01
5.
Decoder Board
DEB 01
6.
Receiver Relay Board
RLB 06
7.
AC Line Filter Board
LFB 01
8.
Power Transformer
PTF 01
9.
Transmitter Top Casing
TTC 03
10. Transmitter Bottom Casing
TBC 03
11.
TBC 04
Transmitter Battery Cover
12. Receiver Top Casing
RTC 01
13. Receiver Bottom Casing
RBC 01
14. Cord Grip / Cable Gland
CGR 01
15. Shock Absorber
SAB 01
16. 2-Speed Push Button
PBN 02
17. 3-Stage Selector Switch
SWT 01
18. Push Button Rubber Boot
PRB 01
19. Emergency Stop Button
EMS 01
20. Transmitter Power Keys Switch
PWK 01
21. Waist Belt
WBT 01
22. Waist Belt Ring
WBR 01
23. Safety MAIN relay
SMR 01
24. Regular Output Relay
RLY 01
25. Dust Cover
CVR 03
28

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