American Lock A 004 Products Service Manual Prodoct Catalog Americanlock Service
User Manual: American Lock American Lock Prodoct Catalog Catalog
Open the PDF directly: View PDF 
.
Page Count: 36
| Download | |
| Open PDF In Browser | View PDF |
Table of Contents Padlock Servicing Procedures Series A700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Series A748 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Series A780, A790 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Series A1000, A5000, A6000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Series A5400, A6400 (Stainless Steel). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Series A1405 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Series A2000 & A2010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Series A2500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Series A3100, A3200, A3500 (Interchangeable Core – IC). . . . . . . . . . . . . . . 11 Series A3600 and A3700 (Key-In-Knob – KIK) . . . . . . . . . . . . . . . . . . . . . . . . 12 Series A3800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Series A3900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Series A7000 (Tubular) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Series AH10 (Blade) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Series AL50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Weatherbuilt Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Service Parts Actuators American Lock Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Actuators for Master Lock Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Cylinders Pin Tumbler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 BumpStop™ Mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Interchangeable Core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Door Hardware Multi-Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Rim, Mortise & KIK Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Door Hardware Component Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Tubular. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Disc Tumbler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Retainers & Trap Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Bitting Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Lock Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 1 American Lock Series A700 Disassembly • Unlock shackle Shackle • Use a Phillips screwdriver to remove security screw • Remove security nut and trap door • Remove cylinder and anti-bypass plate Ball Bearings • Place lock on flat surface and close shackle • Actuator and ball bearings should fall out, if not, see page 20 Steel Body Actuator • Remove shackle retaining screw, (APKG4765010) Anti-Bypass Plate • Remove shackle and spring Assembly Security Screw Cylinder • Insert shackle spring and shackle • Insert and tighten shackle retaining screw Shackle Spring • Insert ball bearings Security Nut • Insert actuator as shown Trap Door • Check operation with follower tool • Insert cylinder and rotate clockwise • Insert trap door NKR • Insert security nut and screw • Tighten security screw • Check operation NRK Shackle Model Diameter Length Part No. A700, A700WO, A706 7/16" 1-1/16" APKG1582940 A702, A702WO (zinc) 7/16" 1-1/16" A701, A701WO, A707 7/16" A703, A703WO (zinc) 7/16" Shackle Spring Actuator Ball Bearings NKR NRK APKG1612010 APKG2029010 APKG2084090 APKG1807020 APKG1582950 APKG1612010 APKG2029010 APKG2084090 APKG1807020 2" APKG1582960 APKG1612010 APKG2029010 APKG2084090 APKG1807020 2" APKG1582970 APKG1612010 APKG2029010 APKG2084090 APKG1807020 For Quantity Content and Ordering Information See the Price Book For Trap Door Part Numbers, See Page 32 2 American Lock Series A748 Disassembly Shackle Disassembly • Unlock shackle • Use a 5/32" hex wrench to remove security screw • Remove cylinder retaining housing • Remove trap door, cylinder and anti-bypass plate Ball Bearings • Place lock on flat surface and close shackle • Actuator and ball bearings should fall out, if not, see page 20 Actuator • Remove 3/32" hex shackle retaining screw Security Screw Shackle Retaining Screw • Remove shackle and spring Anti-Bypass Plate Assembly Cylinder • Insert shackle spring and shackle • Insert and tighten shackle retaining screw Shackle Spring • Insert ball bearings • Insert actuator as shown Cylinder Retainer Housing (APKG3031010) Trap Door • Check operation with follower tool • Insert cylinder and rotate clockwise • Insert trap door NKR • Insert cylinder retainer housing • Insert security screw • Tighten security screw • Check operation NRK Shackle Model A748 Diameter Length Part No. 7/16" 1-1/16" APKG1583290 For Quantity Content and Ordering Information See the Price Book For Trap Door Part Numbers, see page 32 3 Shackle Spring APKG1612010 Actuator NKR NRK APKG1188300 APKG0000274 Ball Bearings APKG1807020 American Lock Series A780 & A790 Disassembly • Unlock shackle • Use a 5/32" hex wrench to remove security screw • Relock shackle: remove key Shackle • Remove cylinder retaining housing Ball Bearings • Remove trap door and cylinder • Place lock on flat surface and close shackle • Actuator and ball bearings should fall out, if not, see page 20 Actuator • Remove shackle 1/8" hex retaining screw Shackle Retaining Screw • Remove shackle Security Screw Assembly Cylinder • Insert shackle • Insert and tighten shackle retaining screw • Insert ball bearings Cylinder Retainer Housing (APKG4766010) Trap Door • Insert actuator as shown • Check operation with follower tool • Insert cylinder and rotate clockwise NRK • Insert trap door • Insert cylinder retainer housing • Insert security screw • Unlock shackle • Tighten security screw • Check operation For cylinder retainer housing use part number (A3031010). Shackle Model Diameter Length Part No. A780 7/16" 1-1/4" APKG0000273 A790 1/2" 1-1/2" APKG1583280 For Quantity Content and Ordering Information See the Price Book For Trap Door Part Numbers, see page 32 4 Shackle Screw Actuator Ball Bearings NKR NRK APKG4765010 N/A APKG0000274 APKG1807020 APKG4765010 N/A APKG0000275 APKG1809010 American Lock Series A1000, A5000 & A6000 Disassembly • Unlock shackle • Use a Phillips screwdriver to remove security screw • Remove security nut and trap door • Remove cylinder and anti-bypass plate Shackle • Place lock on flat surface and close shackle • Actuator and ball bearings should fall out, if not, see page 20 • Remove shackle and spring Ball Bearings Assembly Actuator • Insert shackle spring and shackle Security Screw • Insert ball bearings Anti-Bypass Plate • Insert actuator as shown • Check operation with follower tool • Insert cylinder and rotate clockwise • Insert trap door Shackle Spring • Insert security nut and screw Cylinder • Tighten security screw • Check operation (see page 7 for A1000, A5000 and A6000 Specifications Chart) Trap Door NKR NRK 5 American Lock Stainless Steel Series A5400 & A6400 Disassembly • Unlock shackle • Use a Phillips screwdriver to remove security screw • Remove security nut and trap door • Remove cylinder and anti-bypass plate Stainless Steel Shackle • Place lock on flat surface and close shackle • Actuator and ball bearings should fall out, if not, see page 20 • Remove shackle and spring Stainless Steel Ball Bearings Brass Actuator with Stainless Steel Spring Assembly • Insert shackle spring and shackle • Insert ball bearings • Insert actuator as shown Stainless Steel Security Screw Stainless Steel Body Stainless Steel Anti-Bypass Plate • Check operation with follower tool • Insert cylinder and rotate clockwise • Insert trap door Stainless Steel Shackle Spring • Insert security nut and screw Brass Cylinder • Tighten security screw Stainless Steel Security Nut • Check operation (see page 7 for A5400 & A6400 Specifications Chart) Stainless Steel Trap Door NKR NRK 6 American Lock Series A1000, A5000 & A6000 (Continued) SHACKLE MODEL DIAMETER LENGTH PART NO. A1105, A1105WO, A1165 1/4" 1" APKG1582980 A1106, A1106WO, A1166 1/4" 1-1/2" APKG1583180 A1107, A1107WO, A1167 1/4" 3" APKG1583210 A1205, A1205WO, A1265 5/16" 1-1/8" APKG1582240 A1205B, A1205BWO, A1265B 5/16" 3/4" APKG1584030 A1205SS, A1205SSWO, A1265SS 5/16" 1-1/8" APKG0065435 A1206, A1206WO, A1266 5/16" 2" APKG1582290 A1206B, A1206BWO, A1266 5/16" 2" APKG0056794 A1206SS, A1206SSWO, A1266SS 5/16" 2" APKG0065436 A1207, A1207WO, A1267 5/16" 3" APKG1582310 A1207SS, A1207SSWO, A1267SS 5/16" 3" APKG0065437 A1209, A1209WO, A1269 5/16" 5" APKG0000954 A1209SS, A1209SSWO, A1269SS 5/16" 5" APKG0065438 A1305, A1305WO, A1365 3/8" 1-1/8" APKG1581550 A1305B, A1305BWO, A1365B 3/8" 1-1/8" APKG0056760 A1305SS, A1305SSWO, A1365SS 3/8" 1-1/8" APKG0065432 A1306, A1306WO, A1366 3/8" 2" APKG1581570 A1306SS, A1306SSWO, A1366SS 3/8" 2" APKG0065433 A1307, A1307WO, A1367 3/8" 3" APKG1581590 A1307SS, A1307SSWO, A1367SS 3/8" 3" APKG0065434 A5100, A5100WO, A6100 1/4" 1" APKG1582980 A5101, A5101WO, A6101 1/4" 1-1/2" APKG1583180 A5102, A5102WO, A6102 1/4" 3" APKG1583210 A5200, A5200WO, A6200 5/16" 1-1/8" APKG1582240 A5200SS, A5200SSWO, A6200SS 5/16" 1-1/8" APKG0065435 A5201, A5201WO, A6201 5/16" 2" APKG1582290 A5201SS, A5201SSWO, A6201SS 5/16" 2" APKG0065436 A5202, A5202WO, A6202 5/16" 3" APKG1582310 A5202SS, A5202SSWO, A6202SS 5/16" 3" APKG0065437 A5205, A5205WO, A6205 5/16" 5" APKG0000954 A5205SS, A5205SSWO, A6205SS 5/16" 5" APKG0065438 A5260, A5260WO, A6260 3/8" 1-1/8" APKG1581550 A5260SS, A5260SSWO, A6260SS 3/8" 1-1/8" APKG0065432 A5261, A5261WO, A6261 3/8" 2" APKG1581570 A5261SS, A5261SSWO, A6261SS 3/8" 2" APKG0065433 A5262, A5262WO, A6262 3/8" 3" APKG1581590 A5262SS, A5262SSWO, A6262SS 3/8" 3" APKG0065434 A5300, A5300WO, A6300 5/16" 1-1/8" APKG1582240 A5360, A5360WO, A6360 3/8" 1-1/8" APKG1581550 A5530, A5530WO, A6530 1/4" 1" APKG1582980 A5530B, A5530BWO, A6530B 1/4" 1" APKG1583240 A5530, A5530WO, A6531 1/4" 1-1/2" APKG1583180 A5530, A5530WO, A6532 1/4" 3" APKG1583210 A5560, A5560WO, A6560 5/16" 1-1/8" APKG1582240 A5560B, A5560BWO, A6560B 5/16" 3/4" APKG0056792 A5560SS, A5560SSWO, A6560SS 5/16" 1-1/8" APKG0065435 A5561, A5561WO, A6561 5/16" 2" APKG1582290 A5561B, A5561BWO, A6561B 5/16" 2" APKG0056794 A5561SS, A5561SSWO, A6561SS 5/16" 2" APKG0065436 A5562, A5562WO, A6562 5 /16" 3" APKG1582310 A5562SS, A5562SSWO, A6562SS 5/16" 3" APKG0065437 A5565, A5565WO, A6565 5/16" 5" APKG0000954 A5565SS, A5565SSWO, A6565SS 5/16" 5" APKG0065438 A5570, A5570WO, A6570 3/8" 1-1/8" APKG1581550 A5570B, A5570BWO, A6570B 3/8" 1-1/8" APKG0056760 A5570SS, A5570SSWO, A6570SS 3/8" 1-1/8" APKG0065432 A5571, A5571WO, A6571 3/8" 2" APKG1581570 A5571SS, A5571SSWO, A6571SS 3/8" 2" APKG0065433 A5572, A5572WO, A6572 3/8" 3" APKG1581590 A5572SS, A5572SSWO, A6572SS 3/8" 3" APKG0065434 A5400, A5400WO, A6400 5/16" 1-1/8" APKG0110032 A5401, A5401WO, A6401 5/16" 2" APKG0110033 A5460, A5460WO, A6460 3/8" 1-1/8" APKG0110029 A5461, A5461WO, A6461 3/8" 2" APKG0110030 For Quantity Content and Ordering Information, See the Price Book For Trap Door Part Numbers, see page 32 7 SHACKLE SPRING APKG1613010 APKG1613010 APKG1613010 APKG1606010 APKG1606010 APKG0210031 APKG1606010 APKG1606010 APKG0210031 APKG1606010 APKG0210031 APKG1606010 APKG0210031 APKG1611010 APKG1611010 APKG0500023 APKG1611010 APKG0500023 APKG1611010 APKG0500023 APKG1613010 APKG1613010 APKG1613010 APKG1606010 APKG0210031 APKG1606010 APKG0210031 APKG1606010 APKG0210031 APKG1606010 APKG0210031 APKG1611010 APKG0500023 APKG1611010 APKG0500023 APKG1611010 APKG0500023 APKG1611010 APKG1611010 APKG1613010 APKG1613010 APKG1613010 APKG1613010 APKG1606010 APKG1606010 APKG0210031 APKG1606010 APKG1606010 APKH0210031 APKG1606010 APKG0210031 APKG1606010 APKG0210031 APKG1606010 APKG1606010 APKG0500023 APKG1606010 APKG0500023 APKG1606010 APKG0500023 APKG1606010 APKG1606010 APKG1611010 APKG1611010 ACTUATOR NKR NRK APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 APKG1188270 APKG2081160 BALL BEARINGS APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 APKG1806010 American Lock Series A1405 (for Yale LFIC 1220) Disassembly • Unlock shackle • Use control key to remove LFIC Shackle • Remove driver • Place lock on flat surface and close shackle Ball Bearings • Actuator and ball bearings should fall out, if not, see page 20 • Remove shackle and spring Actuator Assembly • Insert shackle spring and shackle • Insert ball bearings Shackle Spring • Insert actuator as shown • Check operation with follower tool • Insert driver • Insert LFIC with control key • Check operation Shackle Model Diameter Length Part No. A1405 5/16" 1-1/8" APKG1582240 A1406 5/16" 2" A1407 5/16" A1409 5/16" Shackle Spring Actuator Ball Bearings NKR NRK APKG1606010 APKG1188270 APKG2081160 APKG1806010 APKG1582290 APKG1606010 APKG1188270 APKG2081160 APKG1806010 3" APKG1582310 APKG1606010 APKG1188270 APKG2081160 APKG1806010 5" APKG0000954 APKG1606010 APKG1188270 APKG2081160 APKG1806010 For Quantity Content and Ordering Information, See the Price Book 8 American Lock Series A2000 & A2010 Body A2000 Body A2010 Set Screw Disassembly • Remove 3/32" hex retaining screw Cylinder & Housing Assembly • Remove cylinder assembly • Remove roll pin • Rekey as required Assembly • Insert roll pin • Insert cylinder assembly and lock into place • Replace retaining screw Part number Description APT2001 6 pin cylinder and shackle assembly APT2001U Uncombinated 6 pin cylinder and shackle assembly APKG0000220 Retaining screw APKG0000431 A2000 and A2000WO cylinder housing APKG3023010 A2010 and A2010WO cylinder housing 9 American Lock Series A2500 Disassembly Shackle Pin • Remove 3/32" hex cover plate screws and cover plate Lockbolt • Remove lockbolt spring • Remove cam • Remove cylinder assembly and sleeve • Remove lockbolt • Remove shackle pin and spring Lockbolt Spring Assembly • Insert shackle pin and spring Lockbolt Cam • Insert lockbolt • Insert cylinder assembly and sleeve • Insert cam Cylinder • Insert lockbolt spring • Replace cover plate • Replace and tighten cover plate screws Part number Description APTC12S 5 pin cylinder assembly with stainless steel pins APTC14S 6 pin cylinder assembly with stainless steel pins APKG0001583 Lockbolt cam APKG0001584 Lockbolt APKG0001585 Shackle pin APKG0001586 Hardened cylinder cover APKG0001587 Cylinder sleeve APKG0001588 Cover plate APKG0001589 Lockbolt spring APKG0001590 Shackle spring APKG0001591 Cover plate screws 10 Series A3100, A3200, A3500 for SFIC Disassembly • Unlock shackle • Use control key to remove SFIC • Remove C clip and stop plate Shackle • Remove driver • Place lock on flat surface and close shackle Ball Bearings • Actuator and ball bearings should fall out, if not, see page 20 • Remove shackle and spring Assembly Actuator • Insert shackle spring and shackle • Insert ball bearings Stop Plate (APKG1295010) • Insert actuator as shown • Insert driver, stop plate, (with ‘T’ up), and C clip C-Clip (APKG1270020) • Check operation with follower tool Shackle Spring • Insert SFIC with control key • Check operation Driver (APKG0000048) Shackle Model Diameter Length Part No. 3105 1/4" 1" APKG1582980 3106 1/4" 1-1/2" 3107 1/4" 3260, 3570 Shackle Spring Actuator Ball Bearings NKR NRK APKG1613010 APKG1188270 APKG2081160 APKG1806010 APKG1583180 APKG1613010 APKG1188270 APKG2081160 APKG1806010 3" APKG1583210 APKG1613010 APKG1188270 APKG2081160 APKG1806010 3/8" 1-1/8" APKG1581550 APKG1601010 APKG1188270 APKG2081160 APKG1806010 3261, 3571 3/8" 2" APKG1581570 APKG1601010 APKG1188270 APKG2081160 APKG1806010 3262, 3572 3/8" 3" APKG1581590 APKG1601010 APKG1188270 APKG2081160 APKG1806010 3200, 3560 5/16" 1-1/8" APKG1582240 APKG1606010 APKG1188270 APKG2081160 APKG1806010 3201, 3561 5/16" 2" APKG1582290 APKG1601010 APKG1188270 APKG2081160 APKG1806010 3202, 3562 5/16" 3" APKG1582310 APKG1606010 APKG1188270 APKG2081160 APKG1806010 3205, 3565 5/16" 5" APKG0000954 APKG1606010 APKG1188270 APKG2081160 APKG1806010 Stop Plate APKG2036010, ‘C’ Clip (APKG1270020) For Quantity Content and Ordering Information, See the Price Book 11 American Lock Series A3600 and A3700 Disassembly • Unlock shackle Shackle • Use a Phillips screwdriver to remove security screw • Remove KEY ADVANTAGE cylinder or cylinder and housing Ball Bearings • Remove driver • Place lock on flat surface and close shackle • Actuator and ball bearings should fall out, if not, see page 20 • Remove shackle and spring Actuator Assembly Shackle Spring • Insert shackle spring and shackle Security Screw • Insert ball bearings • Insert actuator as shown • Check operation with follower tool Cylinder Retainer Housing (APKG4762010) • Install driver on cylinder • Insert KEY ADVANTAGE cylinder or cylinder and housing • Insert security screw • Tighten security screw NKR • Check operation NRK Diameter Shackle Length Part No. Shackle Spring NKR NRK A3600 5/16" 1-1/8" APKG1582240 APKG1606010 APKG1188280 A3601 5/16" 2" APKG1582290 APKG1606010 A3602 5/16" 3" APKG1582310 A3605 5/16" 5" A3700 3/8" A3701 A3702 Model For For For For Actuator Ball Bearings Cylinder Housing A36DLRET APKG1806010 APKG3013010 APKG1188280 A36DLRET APKG1806010 APKG3013010 APKG1606010 APKG1188280 A36DLRET APKG1806010 APKG3013010 APKG0000954 APKG1606010 APKG1188280 A36DLRET APKG1806010 APKG3013010 1-1/8" APKG1581550 APKG1611010 APKG1188280 A36DLRET APKG1806010 APKG3013010 3/8" 2" APKG1581570 APKG1611010 APKG1188280 A36DLRET APKG1806010 APKG3013010 3/8" 3" APKG1581590 APKG1611010 APKG1188280 A36DLRET APKG1806010 APKG3013010 Quantity Content and Ordering Information, See the Price Book Driver Part Numbers, See Page 23 KEY ADVANTAGE Cylinder Use A, K, S or Y as a Suffix to Indicate Keyway. Trap Door Part Numbers, see page 32 12 American Lock Series A3800 Disassembly • Unlock shackle Shackle Spring • Use a 1/8" hex wrench to remove security screw • Remove cylinder and housing • Remove driver Ball Bearings • Place lock on flat surface and close shackle • Actuator and ball bearings should fall out, if not, see page 20 Actuator • Remove shackle and spring Security Screw Assembly • Insert shackle spring and shackle Shackle Spring • Insert ball bearings • Insert actuator as shown Cylinder Retainer Housing (APKG4764010) • Check operation with follower tool • Install driver on cylinder • Insert cylinder and housing • Insert security screw NKR • Tighten security screw • Check operation NRK Diameter Shackle Length Part No. Shackle Spring NKR NRK A3800 7/16" 1-1/8" APKG1582910 APKG1612010 APKG1188290 A3801 7/16" 2" APKG1582920 APKG1612010 APKG1188290 Model For For For For Quantity Content and Ordering Information, See the Price Book Driver Part Numbers See Page 23 KEY ADVANTAGE Cylinder Use A, K, S or Y as a Suffix to Indicate Keyway Trap Door Part Numbers, see page 32 13 Actuator Ball Bearings Cylinder Housing A38DLRET APKG1807020 APKG3014020 A38DLRET APKG1807020 APKG3014020 American Lock Series A3900 for Schlage LFIC Disassembly • Unlock shackle Shackle • Use control key to remove LFIC • Remove driver retainer and driver Ball Bearings • Place lock on flat surface and close shackle • Actuator and ball bearings should fall out, if not, see page 20 • Remove shackle and spring Actuator Assembly Driver Retainer (APKG3021010) • Insert shackle spring and shackle Shackle Spring • Insert ball bearings Driver • Insert actuator as shown • Check operation with follower tool • Insert driver and driver retainer • Insert LFIC with control key • Check operation Shackle Model Diameter Length Part No. A3900S, A3900SWO 3/8" 1-1/8" APKG1581550 A3901S, A3901SWO 3/8" 2" A3902S, A3902SWO 3/8" 3" Shackle Spring Actuator Ball Bearings NKR NRK APKG1611010 APKG1188280 APK62081160 APKG1806010 APKG1581570 APKG1611010 APKG1188280 APK62081160 APKG1806010 APKG1581590 APKG1611010 APKG1188280 APK62081160 APKG1806010 For Quantity Content and Ordering Information, See the Price Book 14 American Lock Series A7000 Disassembly • Unlock shackle Shackle • Use a Phillips screwdriver to remove security screw Ball Bearings • Remove security nut and trap door • Remove cylinder and driver • Place lock on flat surface and close shackle • Actuator and ball bearings should fall out, if not, see page 20 • Remove shackle and spring Actuator Driver Assembly Security Screw Shackle Spring • Insert shackle spring and shackle • Insert ball bearings Trap Door • Insert actuator as shown Cylinder • Check operation with follower tool • Insert cylinder with driver as shown • Insert trap door • Insert security nut and screw • Tighten security screw • Check operation Shackle Model Diameter Length Part No. A7200 5/16" 1-1/8" APKG1582240 A7201 5/16" 2" A7202 5/16" A7205 Shackle Spring Actuator Ball Bearings NKR NRK APKG1606010 APKG1188270 APKG2081160 APKG1806010 APKG1582290 APKG1606010 APKG1188270 APKG2081160 APKG1806010 3" APKG1582310 APKG1606010 APKG1188270 APKG2081160 APKG1806010 5/16" 5" APKG0000954 APKG1606010 APKG1188270 APKG2081160 APKG1806010 A7260 3/8" 1-1/8" APKG1581550 APKG1611010 APKG1188270 APKG2081160 APKG1806010 A7261 3/8" 2" APKG1581570 APKG1611010 APKG1188270 APKG2081160 APKG1806010 A7262 3/8" 3" APKG1581590 APKG1611010 APKG1188270 APKG2081160 APKG1806010 A7300 7/16" 1-1/8" APKG1582910 APKG1612010 APKG2084100 APKG2081160 APKG1807020 A7301 7/16" 2" APKG1582920 APKG1612010 APKG2084100 APKG2081160 APKG1807020 For Quantity Content and Ordering Information, See the Price Book For Trap Door Part Numbers see page 32 15 American Lock Series AH10 Disassembly • Unlock shackle • Use a flat tip screwdriver to remove security screw rap retaining pin from slot • Remove security nut and trap door • Remove cylinder plug Ball Bearings Shackle • Place lock on flat surface and close shackle • Actuator and ball bearings should fall out, if not, see page 20 • Remove cylinder retaining pin • Shackle cannot be removed without drilling pressed retaining pin Actuator Assembly • Insert shackle spring and shackle if removed • Insert shackle retaining pins • Insert ball bearings Shackle Spring APKG1601010 Retaining Screw (APKG4752010) • Insert actuator as shown • Insert cylinder plug and retaining pin Cylinder Plug • Insert security screw Retaining Pin (APKG3680030) • Tighten security screw • Check operation NKR NRK 16 American Lock Series AL50 Disassembly • Unlock shackle • Use a flat tip screwdriver to remove security screw • Remove security nut and trap door • Remove cylinder plug • Place lock on flat surface and close shackle Shackle • Actuator and ball bearings should fall out, if not, see page 20 Ball Bearings • Remove cylinder retaining pin • Shackle cannot be removed without drilling pressed retaining pin Actuator Assembly Retaining Screw (APKG4752010) • Insert shackle spring and shackle if removed • Insert shackle retaining pins • Insert ball bearings Shackle Spring (APKG1606010) Retaining Pin (APKG3680110) • Insert actuator as shown • Check operation with cylinder plug • Rap retaining pin into place • Insert security screw • Tighten security screw • Check operation NKR NRK 17 Weatherbuilt™ Covers All padlocks available in the 1000, 5000 and 6000 series bodies, (except 1105, 5530 and 6530), are now available with an environmentally protective cover by adding the modification code COV to the lock part number. In addition to having the new environmental cover, those locks will have a different shackle with more clearance to allow it to swing free over the cover. You will also notice that as of August, 2006 American Lock keys will have a longer neck for the same reason. The standard keyway will be changed to the longer neck key at that time and other keyways will follow as needed. Old New The covers are designed to be fully serviceable. Unlike many other environmental covers for padlocks, these may be removed or even replaced if desired. As you can see here, the cover has two main components, the top and bottom halves. Within each of those halves there are another two components. Each half of the cover is designed to have a comfortable fit to the padlock body that still allows easy removal. In fact easy removal is especially important now that the lock can’t effectively be serviced for rekeying without removing at least the bottom half of the cover. On each side of the cover there is a release vent. Use a small screwdriver to push inward on the high side of the bottom cover while pushing it away from the top cover. Once that side has separated, the other side separates very easily with the screwdriver to allow removal of the bottom cover. The top half of the cover can typically be pulled up from the padlock body but cannot be removed without disassembly of the lock. There are two grommets in the shackle holes and they are designed to flex during use. This flexible design reduces undue friction against the shackle found in other environmental covers. Inside the bottom of the cover you will see the shutter assembly and the pivot spring. The shutter assembly will be held in place by the two tabs shown here and if pried out of place will not likely fly apart. The pivot spring serves as a detent for the shutter assembly and must be removed before the shutter assembly and installed after. Unless you need to replace the shutter assembly there is no reason to remove it. A different pivot spring is used in each model. On the top at the right is the SFIC version and on the bottom is the standard version. Shutter Assembly Pivot Spring SFIC When replacing or installing the top half Standard of the cover, the lock must be disassembled and the heel side of the shackle should be inserted in the side where the replica American Flag appears. Reassemble the lock and then snap the bottom half into place. 18 Weatherbuilt™ Covers (Continued) 2" 1-3/4" This cover is available in two sizes, one for 1-3/4” wide padlock bodies and the other for 2” wide padlock bodies. There are also two different height variations, one for standard padlock cylinders and another for SFIC padlock bodies. That difference is in the bottom half of the cover as you can see here. The bottom of the covers does have a design that will help with key orientation. That difference is in the bottom half of the cover as you can see here. The bottom of the covers does have a design that will help with key orientation. The image on the top is the SFIC. The image on the bottom is the standard version. SFIC SFIC Retrofitting these covers to an existing lock requires a new longer shackle. Select from the list below. Standard Standard Weatherbuilt™ Component Parts Part Description Standard Padlock Cylinder 1-3/4" Body 2" Body 5/16" Shackle 3/8" Shackle SFIC Cylinder 1-3/4" Body 2" Body 5/16" Shackle 3/8" Shackle Top Cover Assembly APKG0069402 APKG0069403 APKG0069402 APKG0069403 Bttom Cover Assembly APKG0069404 APKG0069406 APKG0069405 APKG0069407 Grommet Only APKG0056292 APKG0056297 APKG0056292 APKG0056297 Shutter Assembly w/Pivot Spring APKG0070456 APKG0070456 APKG0070455 APKG0070455 Pivot Spring Only APKG0056289 APKG0056289 APKG0068752 APKG0068752 3/4" Shackle, Brass APKG0056792 N/A APKG0056792 N/A 1-1/8" Shackle, Steel APKG0056291 APKG0056296 APKG0056291 APKG0056296 1-1/8" Shackle, Brass N/A APKG0056760 N/A APKG0056760 1-1/8" Shackle, Stainless APKG0065435 APKG0065432 APKG0065435 APKG0065432 2" Shackle, Steel APKG006796 APKG0056761 APKG0056796 APKG0056761 2" Shackle, Brass N/A APKG0056762 N/A APKG0056762 2" Shackle, Stainless APKG0065436 APKG0065433 APKG0065436 APKG0065433 2-1/2" Shackle, Brass APKG0056794 N/A APKG0056794 N/A 3" Shackle, Steel APKG0056797 APKG0056763 APKG0056797 APKG0056763 3" Shackle, Brass N/A APKG0056764 N/A APKG0056764 3" Shackle, Stainless APKG0065437 APKG0065434 APKG0065437 APKG0065434 5" Shackle, Steel APKG0056798 N/A APKG0056798 N/A 5" Shackle, Stainless APKG0065438 N/A APKG0065438 N/A Note: Except Grommets and Pivot Springs which have 12 ea. in a package, all other parts above have 6 parts in each package ordered. 19 American Lock Actuators American Lock Actuators For Lock Series NKR Assembly NRK Assembly Stop Only A700 APKG2029010 APKG2084090 N/A A748 APKG1188300 APKG0000274 N/A A780 N/A APKG0000274 N/A A790 N/A APKG0000275 N/A A1405 APKG1188270 APKG2081160 APKG2036010 A1105, A1205, A1305, A5530, A5560, A5570, A5100, A5200, A5260 A3105, A3200, A3260, A3560, A3570, A7200, A7260, A5300, A5360 APKG1188270 APKG2081160 N/A A3600, A3700 APKG1188280 APKG36DLRET APKG2036010 A3900 APKG1188280 APKG2081160 N/A A3800 APKG1188290 APKG38DLRET APKG2036010 A7300 APKG2084100 N/A N/A AH10 APKG1188010 APKG2083060 N/A AL50 APKG1188030 APKG2083070 N/A If your American Lock actuator and ball bearings do not fall out when the shackle is pushed back in place use the following procedure. 1. Using a following tool, unlock the shackle 2. With the actuator in the position shown, grab the pie shaped part using needle nose pliers or a hemostat where shown, DO NOT grab the washer 3. Pull actuator from lock body 20 American Lock Actuators NKR NRK (Continued) APKG1188010 APKG1188030 APKG1188270 APKG1188280 APKG1188290 APKG1188300 APKG2029010 APKG2084100 APKG0000274 APKG0000275 APKG2081160 APKG2083060 APKG2083070 APKG2084090 A36DLRET A38DLRET 21 American Lock Actuators (Continued) American Lock Actuators for Master Lock Cylinders American Lock Cylinders and Master Lock cylinders have a different end configuration and as a consequence require different actuators. The next table indicates which actuator is required to put a Master Lock six pin length cylinder into the American Lock series indicated. Also note that because of the different orientation of the cylinder end, the anti-bypass plate isn’t required with the Master Lock cylinders and a ‘K’ type trap door is also required. Non Key Retaining (NKR) Non Removable Key (NRK) Actuator Lock # APKG0001666 A700 X APKG0001669 APKG0001667 A700DL APKG0001670 X A1000, A5000, X A6000 A1000DL, A5000DL, X A6000DL Date Coding Most American Lock bodies are stamped with a date code to indicate when the lock body was made. Generally the lock was assembled during the same month. The illustration below shows how to translate this date code. Note that only the first three of four characters stamped on the lock body are part of the date code. Month Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec Z Y X W V U T S R Q P O Year 1 2 3 4 5 6 7 8 9 0 N M L K J I H G F E Month Year X H J x March 1975 22 American Lock Drivers Some cylinders that can be used in American locks do not have a plug end designed to inter face with the American Lock actuator. To overcome that problem an extra par t called a driver is needed to adapt the cylinder. The table below specifies the correct driver to be used with different lock body series and different types of cylinders. Part Number Used in Locks Use Notes ADRSCH6 A3600, A3700, A3800 Schlage or any 100% copy ADRMED6 A3600, A3700, A3800 Medeco 20 series ADRLOR30 A3600, A3700, A3800 Lori 1530 ADRLOR39 A3600, A3700, A3800 Lori 1539 ADRVAR36 A3600, A3700, A3800 Assortment of Schlage, Medeco and Lori 1539 APKG0000048 A3100, A3200, A3500 Requires SFIC APKG0001133 A1405 Yale 1220 LFIC APKG3020010 A3900 Schlage LFIC APKG4949200 A7000 series Use only HTC2 23 American Lock Cylinders Pin Tumbler Padlock Cylinder Springs Master Pins Key Blank Top Pins Bypass Restriction Plate (APKG3017010) Snap Ring Bottom Pins Cylinder There is a special cylinder used in the 5200GL. It has 5 pins in it and it is only 5 pins in length, the part number is APTC15. The cylinder above is the standard pin tumbler padlock cylinder APTC14. When ordered with the part number APTC12 it is supplied with 5 pin tumblers and when ordered as part number APTC14 it will have 6 pin tumblers. Both sizes may be ordered with stainless steel pins by using the part number suffix ‘S’. There is a special keyway used in the A748 lock and to get that keyway use part number APTC748 for a 6 pin cylinder. In all cases above, adding the suffix ‘KZ’ to the part number will get a zero bitted cylinder. # Pins Keyway KD Zero Bitted Stainless Steel Pins 5 STD APTC12 APTC12KZ APTC12S 6 STD APTC14 APTC14KZ APTC14S 6 748 APTC748 APTC748KZ APTC748 The APT2001 is supplied with shackle attached. Shackle removal is accomplished by removing the roll pin at the end of the cylinder. 24 American Lock Cylinders (Continued) Servicing the BumpStop® Mechanism Cylinders containing the BumpStop® mechanism pin have one different component than standard cylinders and may be rekeyed when required. That one different component is the BumpStop™ top pin. It is longer than a typical top pin and will only let the cylinder operate correctly when it is placed in a correct pin chamber. The table below indicates where the BumpStop® pin may be used in the different types of locks. The letter X in the table indicates a cut depth that isn't available in the product or a cut depth that isn't compatible with the BumpStop® pin. When rekeying you need to figure out which pin chamber has the BumpStop® pin in it and be sure to change where it is for the new combination of the new key. For example, if you have a cylinder that was keyed to the combination 42645, the BumpStop® pin would be in the second pin chamber. If your new key has a combination of 54624, you would need to move the BumpStop® pin in the cylinder from the second to the fourth pin chamber. Cut # Master Doorlock 0 X 1 2 3 STOP Master Padlock Padlock KIK ® American Padlock X ® ® ® ® ® ® ® ® ® ® ® X X Failure to move the pin will certainly make the cylinder vulnerable to a Bump Key attack and may make it impossible to even insert some cut keys because of the extra length of the BumpStop® driver pin. Dump The Bump Pin A good practice when keying a cylinder with BumpStop® technology is to always dump the Bump Pin. That way when you rekey it you can always put it into a valid location. For more information on BumpStop®, please visit www.bumpstopsecurity.com. 25 ® American Lock Cylinders (Continued) American Lock Interchangeable Cores The Interchangeable Core cylinders are constructed to the SFIC standards that you encounter with many other brands. Keying uses the same techniques employed for those cylinders. American Lock offers IC cylinders keyed to existing key systems if you are able to supply the combinations for the operating key, the TMK (Top Master Key), and the Control key. American Lock also has the ability to recreate your entire key system, including all potential expansion, if you can supply bitting combinations of all keys that have been used. At present, American Lock offers IC cylinders compatible with the A2 and A4 format from the factory. If you are equipped for pinning SFIC cylinders, you can key the cylinders into an existing A3 system without difficulty. The listing below allows construction of a correct SFIC cylinder part number when ordering from Master Lock. ORDERING INFORMATION Interchangeable Cores A CA604KD Interchangeable Core Keying Specification KD – Keyed Different KA – Keyed Alike UN – Uncombinated KDMK – KD Master Keyed KAMK – KA Master keyed Keyway/Key Section Manufacturer’s Brand Name A – Best A Keyway B – Best B Keyway C – Best C Keyway D – Best D Keyway E – Best E Keyway F – Best F Keyway G – Best G Keyway H – Best H Keyway J – Best J Keyway K – Best K Keyway L – Best L Keyway M – Best M Keyway Q – Best Q Keyway W – Arrow 1C Keyway X – Arrow 1D Keyway Y – Master Lock Keyway Finish 04 26D – – Satin Brass Satin Chrome Number of pins 6 – six 7 – seven American Lock Door Hardware Multi-Cylinders Two different types of cylinders can be used in the 3600, 3700 and 3800 series locks to make them compatible with Door Hardware keys. The first type is our Key Advantage cylinder. It is a cylinder with a figure 8 shell but it is not an Interchangeable Core. Three different keyways are available and may be specified to be supplied with the padlock body by adding a single letter suffix to the part number. Those are; A3600K = Kwikset standard keyway A3600S = Schlage C standard keyway A3600Y = Yale standard E1R (8) keyway Rekeying of these cylinders must be accomplished with a follower as they are blind drilled and the holes are plugged at the bottom of the keyway. These cylinders are available 5-pin zero-bitted with 6-pin capacity. 26 American Lock Cylinders (Continued) American Lock KIK Cylinders We are now are offering KIK cylinders with a wide range of keyways. Our part numbering system for these products can be found below. Please consult the American Lock Price Book (A-001) for available pin options by cylinder. ORDERING INFORMATION KIK Cylinders The diagram below may be used to configure a KIK part number for all of the different options. A D045KD Door Hardware Cylinder Keyway Manufacturer’s Brand Name Arrow 10 Corbin 59A1-2 01 Corbin 60 29 Corbin Russwin L4 07 Kwikset* 12 Lockwood 08 Russwin 981/852 11 Russwin D1 30 Sargent LA-LC* 36 Sargent RA-RC* Schlage C Schlage E Schlage P Weiser/Falcon* Yale 8 Yale GA American Lock Edge™** Key Control System 70 04 34 28 13 03 15 200WP (Available with 4 or 6 pins only) Keying Specification KD – Keyed Different KA – Keyed Alike KZ – Zero Bitted KDMK – KD Master Keyed KAMK – KA Masker keyed UN – Uncombinated** Number of pins 4 – four** 5 – five 6 – six * Indicates a composite keyway ** Exclusively available for Edge™ Key Control System only The door hardware cylinders are rekeyable using standard .115" diameter pins. The plug is mounted to the shell with a ring retainer, and use of a follower is recommended for rekeying. In order to mount the cylinders in the lock, a cylinder retainer plug is placed over the bible of the cylinder. The retainer plug has a threaded hole used to mount it to the lock via the toe side shackle hole and the socket screw. This cylinder also requires a special driver to be placed between the cylinder tail and the lock actuator in order to function. 27 American Lock Cylinders (Continued) Master Pins Door Hardware Component Parts Set Screw All door hardware compatible plugs have hardened inserts to protect the shear line from drilling. The mortise and rim shells also have hardened inserts to protect the shear line and mounting points and were subjected to and passed the UL437 test for drilling. They also have set screws to cap the pin chambers for comb attack resistance. Bottom Pins Tumbler Springs Cylinder Plug Clip Top Pins Anti-Drill Pins Rekeying may be accomplished by removing the set screws at the top of each pin chamber or with the use of an American Lock Edge® follower (APKG0060612) and standard rekeying techniques. See the Catalog for further model and pricing information. Tailpiece Tailpiece Clip Cylinder Shell Ball Bearings (Secondary Locking Mechanism) Cylinder Plug Component Parts ® Edge Rim and Mortise Standard Rim and Mortise Part Number Quantity in Package Cylinder Component Code APKG0049804 10 AR1 APKG0049806 APKG0049805 APKG0049807 APKG0049809 APKG0049808 APKG0049969 APKG0049970 10 10 10 10 10 10 10 Part Number Quantity in Package Cylinder Component Code APKG1270960 10 AR1 APKG1270970 10 AR4 APKG1270980 10 RC3 APKG1270950 10 YS2 APKG1270820 10 RT1 APKG0049967 10 N/A APKG0049968 10 N/A APKG0049971 10 N/A APKG0056303 10 N/A APKG0049966 10 N/A APKG0056302 10 N/A FS1 RC3 SS1 YS1 YS2 FTP LTP 28 American Lock Cylinders Tubular Key Padlock Cylinders 1 2 3 4 5 6 7 8 – – – – – – – – Housing Knurled Pin Key Pins Plug Shell Driver Pins Driver Springs Stop Spacer (APKG1228010) 8 7 6 5 4 2 3 1 The AHTC2 is for use in the A7000 series tubular padlocks only. But may be KA with the A8000 series cam lock shown below. Tubular Key Cam Lock Cylinders 1– 2– 3– 4– 5– 6– 7– Housing Knurled Pin Key Pins Plug Shell Driver Pins Driver Springs 8– 9– 10 – 11 – Stop Spacer Stop Plate Cam Lock Washer (APKG1232010) 12 – Nut (APKG1234010) 9 10 11 12 8 7 6 5 4 2 3 1 Tubular cylinder assembly places the plug inside the shell and then that sub assembly is placed inside the housing. The housing and shell have a receptacle for a knurled pin to be pressed into place. In the padlock cylinder that pin protrudes and acts as a locator for the cylinder in the padlock body. In the cam lock it is below the threads so it doesn’t interfere with the mounting nut. This pin is hardened and should never be removed. The knurled Stop spacer in both locks is pressed into place in the end of the housing and requires a puller to be used to disassemble the cylinder for rekeying. 29 American Lock Cylinders (Continued) Tubular Servicing To use the ATRT-1 puller; 1. Drill 2 holes with a 5/64" diameter. They should be 1/16" to 3/32" deep as shown above. 2. Retract the center screw of the puller and place tool over the back of the lock. 3. Thread both side screws into the holes drilled into the stop spacer. Use a hex wrench and turn each screw at least 3 turns into the drilled holes. ATRT-1 4. Tighten the center screw until the stop spacer has been pulled from the housing. 5. Remove the tool from the stop spacer and the spacer may be reused by pressing it back into the housing. An extra shell is supplied in the keying kit to assist in loading pins and springs. If the extra shell is placed on the plug shaft and aligned with each pin chamber it is much easier to load new tumbler pins and springs. Once the new pins and springs have been loaded, remove the extra shell and insert the knurled stop spacer into the housing. Tumbler pins for tubular cylinders have a .078"/.079" diameter. The Key Pins come in seven different lengths and each length must be used with a specific sized Driver Pin to prevent crushing springs in the cylinder. See chart at Right. KEY PIN Size Length 1 .2035" 2 .2190" 3 .2345" 4 .2500 5 .2655" 6 .2810" 7 .2965" DRIVER PIN Size Length 5 .200" 5 .200" 4 .185" 3 .170" 2 .155" 1 .140" 1 .140" Disc Tumbler Cylinder Plug The disc tumbler padlock uses a double bitted waveform key. While it is possible to rekey a disc tumbler plug with the parts included in the service kit we recommend ordering keyed plugs from the factory by code. If you do want to attempt rekeying, follow this process; 1. Remove existing V-spring and tumblers. 2. Insert new tumblers, (5 sets of 2 each), and V-spring. 3. Insert new operating key, being sure it is fully inserted. 4. Using a hole saw, file or grinder, remove excess material from disc tumblers until they are flush with the outside diameter of the plug. Be sure not to change the shape or diameter of the plug during this process. Replacement cylinders may be ordered with two different keying specifications, Coded and Uncoded. If you want coded plugs order the correct keyway and specify the code that should operate if you want a particular key, otherwise just use these part numbers; Coded - ABTC1A, ABTC1B, ABTC1C, ABTC1E Uncoded – ABTC1KZA, ABTC1KZB, ABTC1KZC, ABTC1KZE 30 American Lock Retainers & Trap Doors The trap door is an essential element in providing security for the cylinder in your American lock. The orientation of the trap door is slightly different based upon the keyway in the cylinder. The table below indicates the part number of the trap door that should be used in a lock when a particular keyway is used in that same lock. The picture in the table is how the trap door would appear from the bottom of the lock. Picture Used on Locks with Keyways Part Number All models requiring a trap door except those listed in the table below STD, R1, R2 APKG4680210 Stainless Steel All models requiring a trap door except those listed in the table below STD, R1, R2 APKG0110026 All models requiring a trap door except those listed in the table below R7, R8, MLC Keyways and ALC Edge® APKG4680220 Stainless Steel All models requiring a trap door except those listed in the table below R7, R8, MLC Keyways and ALC Edge® APKG0P10774 A700 STD, R1, R2 APKG4680200 A700 R7, R8, MLC Keyways and ALC Edge® APKG4680230 A748, A780, A790 748, STD, R1, R2 APKG4680260 A748, A780, A790 R7, R8, MLC Keyways and ALC Edge® APKG4680270 All 7000 Series All APKG4680240 All Except 3000 Series All APKG4761010 Stainless Steel – All Except 3000 Series All APKG0110028 All Except 3000 Series All APKG4746010 Stainless Steel – All Except 3000 Series All APKG0110027 31 American Lock Keys & Keyways RESTRICTED ® ® ® ® ® AKBWREBOX AKBBOX AKBWRABOX AKBWRBBOX AKBWRCBOX ® AKTBOX AKWP4BOX AKWP6BOX RESTRICTED ® AKW748BOX ® AK5BOX AK6BOX ® ® ® ® AK5WR1BOX AK6WR1BOX AK5WR2BOX AK6WR2BOX AK5WR7BOX AK6WR7BOX AK5WR8BOX AK6WR8BOX 32 American Lock Bitting Specifications All American Lock keys use the same spacing and depth specifications as shown here. Cut Root Depth Cut Number Depth 1 = .2840" 1 .0155" 2 = .2684" 2 .0310" 3 = .2528" 3 .0465" 4 = .2372" 4 .0620" 5 = .2215" 5 .0775" 6 = .2059" 6 .0930" 7 .1085" 7 = .1903" Starting Position 8 = .1747" Spacing: 1st cut center = .156" - Center to center = .125" Lock Lubricants Master Lock Lock Lubricant can be used for lubricating the various lock components. The lubricants contain PTFE formulations that can be used for padlocks, door locks, automotive, marine, and multipurpose applications. The effective operating temperature range is -40°F to 500°F and helps de-ice pre-lubricated locks. Two aerosol sizes are available that contain a “dry” lubricant formula that lubricates without collecting dirt or dust. The 2305 aerosol is a 5.25 oz. size convenient for carrying to jobs and the 2311 aerosol is an 11 oz. size ideal for keeping in the shop. 2311 Recommended Padlock Cleaning & Lubrication Over time, dust particles and chemicals in the air settle on and in the padlock. They can then create friction inside the precision locking and keying components and impede the opening and closing of the padlock. Annual cleaning is recommended. In particularly dusty or corrosive environments, clean every three months. Apply lubricant to shackle heel Apply lubricant to shackle toe Recommended Directions: Apply lubricant to keyway • Flush grease and dirt from the padlock as needed. ® • Apply Master Lock® Lock Lubricant to the keyway and shackle holes, using a very light spray. “Psst”, not “Psssssssssssssssst”! KEY • Insert key, open and close padlock several times to distribute lubricant. 33 Average number of times opened per day Dry Lubricant Application Schedule (Normal Environment) 1 to 50 Once per year 51 to 100 Twice per year 2305 Service Kits APK-1 Pin Kit ATCR3 Tubular Keying Kit 100 ea. Bottom pins 1 through 8 100 ea. Top pins 10 ea. Driver springs 5 ea. Security screws 5 ea. Security nuts 100 ea. Key pins 100 ea. Driver pins 100 ea. Springs 10 ea. 180° Stop plates 10 ea. 90° Stop plates 1 ea. Shell 1 ea. ATRT-1 rekeying tool 1 ea. Depth key ASK-8 Pin Kit AALSK-18 Disc Tumbler Service Kit 100 ea. Bottom pins 1 through 8 100 ea. Master pins 2 through 7 100 ea. Top pins 100 ea. Driver springs 12 ea. (Small) A5000 series ball bearings 12 ea. (Large) A700 series ball bearings 25 ea. Security screws 25 ea. Security nuts 2 ea. Trap doors for A700 series locks 4 ea. Trap doors for A5000 series locks 1 ea. American Lock Co. 6 pin cylinder 2 ea. Actuators for A700 series locks 4 ea. Actuators for A5000 series locks 1 ea. American Lock Co. 5 pin cylinder 10 ea. Snap rings 1 ea. Follower tool 25 ea. AL50 cylinder retaining pins 25 ea. AH10 cylinder retaining pins 25 ea. Cylinder Retaining screws 10 ea. AL50 shackle springs 10 ea. AH10 shackle springs 100 ea. Brass disc tumblers 10 ea. Tumbler V-springs 10 ea. Ball bearings, AL50 small size 10 ea. Ball bearings, AH10 large size 10 ea. AH10 knurled shackle pins 10 ea. AH10 retaining shackle pins 3 ea. Cylinder assemblies w/2 keys ea. 3 ea. AH10 Actuators 3 ea. AL50 Actuators For Quantity Content and Ordering Information See the Price Book 34 American Lock®, is a registered trademark of the Master Lock Complany LLC. All registered trademarks are the property of their respective owners www.americanlock.com www.masterlock.com Master Lock Company LLC, Milwaukee, WI 53210 U.S.A. | 800-308-9244 Master Lock Canada, Mississauga, Ontario L5L 5Z9 Canada | 800-227-9599 A-004 CI 5M Printed in U.S.A. 05/16
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.6 Linearized : Yes Author : Master Lock Company LLC Create Date : 2016:05:04 12:04:17-06:00 Keywords : American Lock, Padlocks, Commerical security, 2016 Modify Date : 2016:05:04 15:37:36-05:00 XMP Toolkit : Adobe XMP Core 5.6-c015 81.157285, 2014/12/12-00:43:15 Creator Tool : QuarkXPress(R) 8.12 Metadata Date : 2016:05:04 15:37:36-05:00 Producer : QuarkXPress(R) 8.12 Format : application/pdf Title : A-004 American Lock Products Service Manual Creator : Master Lock Company LLC Subject : American Lock, Padlocks, Commerical security, 2016 Document ID : uuid:f69f29b0-c9fa-f040-97da-ba3302abc3b6 Instance ID : uuid:97b83066-6ee2-40f2-a177-42c5e6b13127 Page Count : 36EXIF Metadata provided by EXIF.tools