American Lock A 004 Products Service Manual Prodoct Catalog Americanlock Service
User Manual: American Lock American Lock Prodoct Catalog Catalog
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Page Count: 36
Padlock Servicing Procedures
Series A700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Series A748 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Series A780, A790 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Series A1000, A5000, A6000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Series A5400, A6400 (Stainless Steel). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Series A1405 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Series A2000 & A2010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Series A2500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Series A3100, A3200, A3500 (Interchangeable Core – IC). . . . . . . . . . . . . . . 11
Series A3600 and A3700 (Key-In-Knob – KIK) . . . . . . . . . . . . . . . . . . . . . . . . 12
Series A3800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Series A3900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Series A7000 (Tubular) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Series AH10 (Blade) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Series AL50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Weatherbuilt Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Service Parts
Actuators
American Lock Actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Actuators for Master Lock Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Cylinders
Pin Tumbler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
BumpStop™Mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Interchangeable Core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Door Hardware Multi-Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Rim, Mortise & KIK Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Door Hardware Component Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Tubular. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Disc Tumbler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Retainers & Trap Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Bitting Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Lock Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1
Table of Contents
A700, A700WO, A706 7/16" 1-1/16" APKG1582940 APKG1612010 APKG2029010 APKG2084090 APKG1807020
A702, A702WO (zinc) 7/16" 1-1/16" APKG1582950 APKG1612010 APKG2029010 APKG2084090 APKG1807020
A701, A701WO, A707 7/16" 2" APKG1582960 APKG1612010 APKG2029010 APKG2084090 APKG1807020
A703, A703WO (zinc) 7/16" 2" APKG1582970 APKG1612010 APKG2029010 APKG2084090 APKG1807020
Disassembly
• Unlock shackle
• Use a Phillips screwdriver to remove security screw
• Remove security nut and trap door
• Remove cylinder and anti-bypass plate
• Place lock on flat sur face and close shackle
• Actuator and ball bearings should fall out, if not,
see page 20
• Remove shackle retaining screw, (APKG4765010)
• Remove shackle and spring
Assembly
• Insert shackle spring and shackle
• Insert and tighten shackle retaining screw
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
• Insert cylinder and rotate clockwise
• Insert trap door
• Insert security nut and screw
• Tighten security screw
• Check operation
American Lock Series A700
2
Model
Diameter Length
Shackle
Part No.
Shackle
Spring NKR NRK
Ball
Bearings
Actuator
For Quantity Content and Ordering Information See the Price Book
For Trap Door Part Numbers, See Page 32
Shackle
Steel Body
Anti-Bypass
Plate
Cylinder
Shackle
Spring Security
Nut
Trap
Door
Security
Screw
Actuator
Ball
Bearings
NKR
NRK
A748 7/16" 1-1/16" APKG1583290 APKG1612010 APKG1188300 APKG0000274 APKG1807020
Disassembly
Disassembly
• Unlock shackle
• Use a 5/32" hex wrench to remove security screw
• Remove cylinder retaining housing
• Remove trap door, cylinder and anti-bypass plate
• Place lock on flat sur face and close shackle
• Actuator and ball bearings should fall out, if not,
see page 20
• Remove 3/32" hex shackle retaining screw
• Remove shackle and spring
Assembly
• Insert shackle spring and shackle
• Insert and tighten shackle retaining screw
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
• Insert cylinder and rotate clockwise
• Insert trap door
• Insert cylinder retainer housing
• Insert security screw
• Tighten security screw
• Check operation
American Lock Series A748
3
Model
Diameter Length
Shackle
Part No.
Shackle
Spring NKR NRK
Ball
Bearings
Actuator
For Quantity Content and Ordering Information See the Price Book
For Trap Door Part Numbers, see page 32
Shackle
Ball
Bearings
Shackle
Retaining
Screw
Shackle
Spring
Trap Door Cylinder Retainer Housing
(APKG3031010)
Cylinder
Anti-Bypass
Plate
Security
Screw
Actuator
NKR
NRK
A780 7/16" 1-1/4" APKG0000273 APKG4765010 N/A APKG0000274 APKG1807020
A790 1/2" 1-1/2" APKG1583280 APKG4765010 N/A APKG0000275 APKG1809010
Disassembly
• Unlock shackle
• Use a 5/32" hex wrench to remove security screw
• Relock shackle: remove key
• Remove cylinder retaining housing
• Remove trap door and cylinder
• Place lock on flat sur face and close shackle
• Actuator and ball bearings should fall out, if not,
see page 20
• Remove shackle 1/8" hex retaining screw
• Remove shackle
Assembly
• Insert shackle
• Insert and tighten shackle retaining screw
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
• Insert cylinder and rotate clockwise
• Insert trap door
• Insert cylinder retainer housing
• Insert security screw
• Unlock shackle
• Tighten security screw
• Check operation
For cylinder retainer housing
use part number (A3031010).
American Lock Series A780 & A790
4
Model
Diameter Length
Shackle
Part No.
Shackle
Screw NKR NRK
Ball
Bearings
Actuator
For Quantity Content and Ordering Information See the Price Book
For Trap Door Part Numbers, see page 32
Shackle
Ball
Bearings
Shackle
Retaining
Screw
Trap Door
Cylinder
Security
Screw
Actuator
Cylinder Retainer Housing
(APKG4766010)
NRK
Disassembly
• Unlock shackle
• Use a Phillips screwdriver to remove security screw
• Remove security nut and trap door
• Remove cylinder and anti-bypass plate
• Place lock on flat sur face and close shackle
• Actuator and ball bearings should fall out, if not,
see page 20
• Remove shackle and spring
Assembly
• Insert shackle spring and shackle
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
• Insert cylinder and rotate clockwise
• Insert trap door
• Insert security nut and screw
• Tighten security screw
• Check operation
(see page 7 for A1000, A5000 and A6000 Specifications Chart)
American Lock Series A1000, A5000 & A6000
5
Shackle
Ball
Bearings
Shackle
Spring
Trap Door
Cylinder
Anti-Bypass
Plate
Security
Screw
Actuator
NKR
NRK
6
Disassembly
• Unlock shackle
• Use a Phillips screwdriver to remove security screw
• Remove security nut and trap door
• Remove cylinder and anti-bypass plate
• Place lock on flat sur face and close shackle
• Actuator and ball bearings should fall out, if not,
see page 20
• Remove shackle and spring
Assembly
• Insert shackle spring and shackle
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
• Insert cylinder and rotate clockwise
• Insert trap door
• Insert security nut and screw
• Tighten security screw
• Check operation
(see page 7 for A5400 & A6400 Specifications Chart)
American Lock Stainless Steel Series A5400 & A6400
Stainless Steel
Shackle
Stainless
Steel Ball
Bearings
Stainless Steel
Shackle Spring
Stainless
Steel Body
Stainless Steel
Trap Door
NKR
NRK
Brass
Cylinder
Stainless Steel
Security Nut
Stainless Steel
Anti-Bypass Plate
Stainless Steel
Security Screw
Brass Actuator
with Stainless
Steel Spring
MODEL
SHACKLE
DIAMETER LENGTH PART NO.
SHACKLE
SPRING
ACTUATOR BALL
BEARINGSNKR NRK
A1105, A1105WO, A1165 1/4" 1" APKG1582980 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A1106, A1106WO, A1166 1/4" 1-1/2" APKG1583180 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A1107, A1107WO, A1167 1/4" 3" APKG1583210 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A1205, A1205WO, A1265 5/16" 1-1/8" APKG1582240 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A1205B, A1205BWO, A1265B 5/16" 3/4" APKG1584030 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A1205SS, A1205SSWO, A1265SS 5/16" 1-1/8" APKG0065435 APKG0210031 APKG1188270 APKG2081160 APKG1806010
A1206, A1206WO, A1266 5/16" 2" APKG1582290 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A1206B, A1206BWO, A1266 5/16" 2" APKG0056794 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A1206SS, A1206SSWO, A1266SS 5/16" 2" APKG0065436 APKG0210031 APKG1188270 APKG2081160 APKG1806010
A1207, A1207WO, A1267 5/16" 3" APKG1582310 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A1207SS, A1207SSWO, A1267SS 5/16" 3" APKG0065437 APKG0210031 APKG1188270 APKG2081160 APKG1806010
A1209, A1209WO, A1269 5/16" 5" APKG0000954 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A1209SS, A1209SSWO, A1269SS 5/16" 5" APKG0065438 APKG0210031 APKG1188270 APKG2081160 APKG1806010
A1305, A1305WO, A1365 3/8" 1-1/8" APKG1581550 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A1305B, A1305BWO, A1365B 3/8" 1-1/8" APKG0056760 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A1305SS, A1305SSWO, A1365SS 3/8" 1-1/8" APKG0065432 APKG0500023 APKG1188270 APKG2081160 APKG1806010
A1306, A1306WO, A1366 3/8" 2" APKG1581570 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A1306SS, A1306SSWO, A1366SS 3/8" 2" APKG0065433 APKG0500023 APKG1188270 APKG2081160 APKG1806010
A1307, A1307WO, A1367 3/8" 3" APKG1581590 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A1307SS, A1307SSWO, A1367SS 3/8" 3" APKG0065434 APKG0500023 APKG1188270 APKG2081160 APKG1806010
A5100, A5100WO, A6100 1/4" 1" APKG1582980 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A5101, A5101WO, A6101 1/4" 1-1/2" APKG1583180 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A5102, A5102WO, A6102 1/4" 3" APKG1583210 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A5200, A5200WO, A6200 5/16" 1-1/8" APKG1582240 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5200SS, A5200SSWO, A6200SS 5/16" 1-1/8" APKG0065435 APKG0210031 APKG1188270 APKG2081160 APKG1806010
A5201, A5201WO, A6201 5/16" 2" APKG1582290 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5201SS, A5201SSWO, A6201SS 5/16" 2" APKG0065436 APKG0210031 APKG1188270 APKG2081160 APKG1806010
A5202, A5202WO, A6202 5/16" 3" APKG1582310 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5202SS, A5202SSWO, A6202SS 5/16" 3" APKG0065437 APKG0210031 APKG1188270 APKG2081160 APKG1806010
A5205, A5205WO, A6205 5/16" 5" APKG0000954 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5205SS, A5205SSWO, A6205SS 5/16" 5" APKG0065438 APKG0210031 APKG1188270 APKG2081160 APKG1806010
A5260, A5260WO, A6260 3/8" 1-1/8" APKG1581550 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A5260SS, A5260SSWO, A6260SS 3/8" 1-1/8" APKG0065432 APKG0500023 APKG1188270 APKG2081160 APKG1806010
A5261, A5261WO, A6261 3/8" 2" APKG1581570 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A5261SS, A5261SSWO, A6261SS 3/8" 2" APKG0065433 APKG0500023 APKG1188270 APKG2081160 APKG1806010
A5262, A5262WO, A6262 3/8" 3" APKG1581590 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A5262SS, A5262SSWO, A6262SS 3/8" 3" APKG0065434 APKG0500023 APKG1188270 APKG2081160 APKG1806010
A5300, A5300WO, A6300 5/16" 1-1/8" APKG1582240 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A5360, A5360WO, A6360 3/8" 1-1/8" APKG1581550 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A5530, A5530WO, A6530 1/4" 1" APKG1582980 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A5530B, A5530BWO, A6530B 1/4" 1" APKG1583240 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A5530, A5530WO, A6531 1/4" 1-1/2" APKG1583180 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A5530, A5530WO, A6532 1/4" 3" APKG1583210 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A5560, A5560WO, A6560 5/16" 1-1/8" APKG1582240 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5560B, A5560BWO, A6560B 5/16" 3/4" APKG0056792 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5560SS, A5560SSWO, A6560SS 5/16" 1-1/8" APKG0065435 APKG0210031 APKG1188270 APKG2081160 APKG1806010
A5561, A5561WO, A6561 5/16" 2" APKG1582290 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5561B, A5561BWO, A6561B 5/16" 2" APKG0056794 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5561SS, A5561SSWO, A6561SS 5/16" 2" APKG0065436 APKH0210031 APKG1188270 APKG2081160 APKG1806010
A5562, A5562WO, A6562 5 /16" 3" APKG1582310 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5562SS, A5562SSWO, A6562SS 5/16" 3" APKG0065437 APKG0210031 APKG1188270 APKG2081160 APKG1806010
A5565, A5565WO, A6565 5/16" 5" APKG0000954 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5565SS, A5565SSWO, A6565SS 5/16" 5" APKG0065438 APKG0210031 APKG1188270 APKG2081160 APKG1806010
A5570, A5570WO, A6570 3/8" 1-1/8" APKG1581550 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5570B, A5570BWO, A6570B 3/8" 1-1/8" APKG0056760 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5570SS, A5570SSWO, A6570SS 3/8" 1-1/8" APKG0065432 APKG0500023 APKG1188270 APKG2081160 APKG1806010
A5571, A5571WO, A6571 3/8" 2" APKG1581570 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5571SS, A5571SSWO, A6571SS 3/8" 2" APKG0065433 APKG0500023 APKG1188270 APKG2081160 APKG1806010
A5572, A5572WO, A6572 3/8" 3" APKG1581590 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5572SS, A5572SSWO, A6572SS 3/8" 3" APKG0065434 APKG0500023 APKG1188270 APKG2081160 APKG1806010
A5400, A5400WO, A6400 5/16" 1-1/8" APKG0110032 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5401, A5401WO, A6401 5/16" 2" APKG0110033 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5460, A5460WO, A6460 3/8" 1-1/8" APKG0110029 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A5461, A5461WO, A6461 3/8" 2" APKG0110030 APKG1611010 APKG1188270 APKG2081160 APKG1806010
American Lock Series A1000, A5000 & A6000 (Continued)
7
For Quantity Content and Ordering Information, See the Price Book
For Trap Door Part Numbers, see page 32
Disassembly
• Unlock shackle
• Use control key to remove LFIC
• Remove driver
• Place lock on flat sur face and close shackle
• Actuator and ball bearings should fall out, if not,
see page 20
• Remove shackle and spring
Assembly
• Insert shackle spring and shackle
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
• Insert driver
• Insert LFIC with control key
• Check operation
American Lock Series A1405 (for Yale LFIC 1220)
8
A1405 5/16" 1-1/8" APKG1582240 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A1406 5/16" 2" APKG1582290 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A1407 5/16" 3" APKG1582310 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A1409 5/16" 5" APKG0000954 APKG1606010 APKG1188270 APKG2081160 APKG1806010
Model
Diameter Length
Shackle
Part No.
Shackle
Spring NKR NRK
Ball
Bearings
Actuator
For Quantity Content and Ordering Information, See the Price Book
Shackle
Spring
Actuator
Shackle
Ball
Bearings
Disassembly
• Remove 3/32" hex retaining screw
• Remove cylinder assembly
• Remove roll pin
• Rekey as required
Assembly
• Insert roll pin
• Insert cylinder assembly and lock into place
• Replace retaining screw
American Lock Series A2000 & A2010
9
Part number Description
APT2001 6 pin cylinder and shackle assembly
APT2001U Uncombinated 6 pin cylinder and shackle assembly
APKG0000220 Retaining screw
APKG0000431 A2000 and A2000WO cylinder housing
APKG3023010 A2010 and A2010WO cylinder housing
Body
A2000
Body
A2010
Set Screw
Cylinder &
Housing
Assembly
American Lock Series A2500
10
Part number Description
APTC12S 5 pin cylinder assembly with stainless steel pins
APTC14S 6 pin cylinder assembly with stainless steel pins
APKG0001583 Lockbolt cam
APKG0001584 Lockbolt
APKG0001585 Shackle pin
APKG0001586 Hardened cylinder cover
APKG0001587 Cylinder sleeve
APKG0001588 Cover plate
APKG0001589 Lockbolt spring
APKG0001590 Shackle spring
APKG0001591 Cover plate screws
Disassembly
• Remove 3/32" hex cover plate screws
and cover plate
•Remove lockbolt spring
• Remove cam
• Remove cylinder assembly and sleeve
• Remove lockbolt
• Remove shackle pin and spring
Assembly
• Insert shackle pin and spring
• Insert lockbolt
• Insert cylinder assembly and sleeve
• Insert cam
• Insert lockbolt spring
• Replace cover plate
• Replace and tighten cover plate screws
Shackle
Pin
Lockbolt
Spring
Cylinder
Lockbolt
Cam
Lockbolt
Disassembly
• Unlock shackle
• Use control key to remove SFIC
• Remove C clip and stop plate
• Remove driver
• Place lock on flat sur face and close shackle
• Actuator and ball bearings should fall out, if not,
see page 20
• Remove shackle and spring
Assembly
• Insert shackle spring and shackle
• Insert ball bearings
• Insert actuator as shown
• Insert driver, stop plate, (with ‘T’ up), and C clip
• Check operation with follower tool
• Insert SFIC with control key
• Check operation
Series A3100, A3200, A3500 for SFIC
11
Shackle
Shackle
Spring
Driver
(APKG0000048)
C-Clip
(APKG1270020)
Stop Plate
(APKG1295010)
Actuator
Ball
Bearings
3105 1/4" 1" APKG1582980 APKG1613010 APKG1188270 APKG2081160 APKG1806010
3106 1/4" 1-1/2" APKG1583180 APKG1613010 APKG1188270 APKG2081160 APKG1806010
3107 1/4" 3" APKG1583210 APKG1613010 APKG1188270 APKG2081160 APKG1806010
3260, 3570 3/8" 1-1/8" APKG1581550 APKG1601010 APKG1188270 APKG2081160 APKG1806010
3261, 3571 3/8" 2" APKG1581570 APKG1601010 APKG1188270 APKG2081160 APKG1806010
3262, 3572 3/8" 3" APKG1581590 APKG1601010 APKG1188270 APKG2081160 APKG1806010
3200, 3560 5/16" 1-1/8" APKG1582240 APKG1606010 APKG1188270 APKG2081160 APKG1806010
3201, 3561 5/16" 2" APKG1582290 APKG1601010 APKG1188270 APKG2081160 APKG1806010
3202, 3562 5/16" 3" APKG1582310 APKG1606010 APKG1188270 APKG2081160 APKG1806010
3205, 3565 5/16" 5" APKG0000954 APKG1606010 APKG1188270 APKG2081160 APKG1806010
Model
Diameter Length
Shackle
Part No.
Shackle
Spring NKR NRK
Ball
Bearings
Actuator
Stop Plate APKG2036010, ‘C’ Clip (APKG1270020)
For Quantity Content and Ordering Information, See the Price Book
NRK
NKR
Disassembly
• Unlock shackle
• Use a Phillips screwdriver to remove security screw
• Remove KEY ADVANTAGE cylinder or cylinder and
housing
• Remove driver
• Place lock on flat sur face and close shackle
• Actuator and ball bearings should fall out, if not,
see page 20
• Remove shackle and spring
Assembly
• Insert shackle spring and shackle
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
• Install driver on cylinder
• Insert KEY ADVANTAGE cylinder or cylinder
and housing
• Insert security screw
• Tighten security screw
• Check operation
American Lock Series A3600 and A3700
12
For Quantity Content and Ordering Information, See the Price Book
For Driver Part Numbers, See Page 23
For KEY ADVANTAGE Cylinder Use A, K, S or Y as a Suffix to Indicate Keyway.
For Trap Door Part Numbers, see page 32
A3600 5/16" 1-1/8" APKG1582240 APKG1606010 APKG1188280 A36DLRET APKG1806010 APKG3013010
A3601 5/16" 2" APKG1582290 APKG1606010 APKG1188280 A36DLRET APKG1806010 APKG3013010
A3602 5/16" 3" APKG1582310 APKG1606010 APKG1188280 A36DLRET APKG1806010 APKG3013010
A3605 5/16" 5" APKG0000954 APKG1606010 APKG1188280 A36DLRET APKG1806010 APKG3013010
A3700 3/8" 1-1/8" APKG1581550 APKG1611010 APKG1188280 A36DLRET APKG1806010 APKG3013010
A3701 3/8" 2" APKG1581570 APKG1611010 APKG1188280 A36DLRET APKG1806010 APKG3013010
A3702 3/8" 3" APKG1581590 APKG1611010 APKG1188280 A36DLRET APKG1806010 APKG3013010
Model Diameter Length
Shackle
Part No.
Shackle
Spring NKR NRK Ball Bearings Cylinder
Housing
Actuator
Shackle
Ball
Bearings
Shackle
Spring
Actuator
Cylinder
Retainer
Housing
(APKG4762010)
Security
Screw
NRK
NKR
Disassembly
• Unlock shackle
• Use a 1/8" hex wrench to remove security screw
• Remove cylinder and housing
• Remove driver
• Place lock on flat sur face and close shackle
• Actuator and ball bearings should fall out, if not,
see page 20
• Remove shackle and spring
Assembly
• Insert shackle spring and shackle
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
• Install driver on cylinder
• Insert cylinder and housing
• Insert security screw
• Tighten security screw
• Check operation
For Quantity Content and Ordering Information, See the Price Book
For Driver Part Numbers See Page 23
For KEY ADVANTAGE Cylinder Use A, K, S or Y as a Suffix to Indicate Keyway
For Trap Door Part Numbers, see page 32
American Lock Series A3800
13
A3800 7/16" 1-1/8" APKG1582910 APKG1612010 APKG1188290 A38DLRET APKG1807020 APKG3014020
A3801 7/16" 2" APKG1582920 APKG1612010 APKG1188290 A38DLRET APKG1807020 APKG3014020
Model Diameter Length
Shackle
Part No.
Shackle
Spring NKR NRK Ball Bearings Cylinder
Housing
Actuator
Shackle
Spring
Actuator
Security
Screw
Shackle
Spring
Cylinder
Retainer
Housing
(APKG4764010)
Ball
Bearings
Disassembly
• Unlock shackle
• Use control key to remove LFIC
• Remove driver retainer and driver
• Place lock on flat sur face and close shackle
• Actuator and ball bearings should fall out, if not,
see page 20
• Remove shackle and spring
Assembly
• Insert shackle spring and shackle
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
• Insert driver and driver retainer
• Insert LFIC with control key
• Check operation
For Quantity Content and Ordering Information, See the Price Book
American Lock Series A3900 for Schlage LFIC
14
A3900S, A3900SWO 3/8" 1-1/8" APKG1581550 APKG1611010 APKG1188280 APK62081160 APKG1806010
A3901S, A3901SWO 3/8" 2" APKG1581570 APKG1611010 APKG1188280 APK62081160 APKG1806010
A3902S, A3902SWO 3/8" 3" APKG1581590 APKG1611010 APKG1188280 APK62081160 APKG1806010
Model
Diameter Length
Shackle
Part No.
Shackle
Spring NKR NRK
Ball
Bearings
Actuator
Shackle
Spring
Shackle
Actuator
Driver Retainer
(APKG3021010)
Driver
Ball
Bearings
Disassembly
• Unlock shackle
• Use a Phillips screwdriver to remove security screw
• Remove security nut and trap door
• Remove cylinder and driver
• Place lock on flat sur face and close shackle
• Actuator and ball bearings should fall out, if not,
see page 20
• Remove shackle and spring
Assembly
• Insert shackle spring and shackle
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
• Insert cylinder with driver as shown
• Insert trap door
• Insert security nut and screw
• Tighten security screw
• Check operation
American Lock Series A7000
15
A7200 5/16" 1-1/8" APKG1582240 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A7201 5/16" 2" APKG1582290 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A7202 5/16" 3" APKG1582310 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A7205 5/16" 5" APKG0000954 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A7260 3/8" 1-1/8" APKG1581550 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A7261 3/8" 2" APKG1581570 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A7262 3/8" 3" APKG1581590 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A7300 7/16" 1-1/8" APKG1582910 APKG1612010 APKG2084100 APKG2081160 APKG1807020
A7301 7/16" 2" APKG1582920 APKG1612010 APKG2084100 APKG2081160 APKG1807020
Model
Diameter Length
Shackle
Part No.
Shackle
Spring NKR NRK
Ball
Bearings
Actuator
For Quantity Content and Ordering Information, See the Price Book
For Trap Door Part Numbers see page 32
Shackle
Shackle
Spring
Trap Door
Cylinder
Security
Screw
Driver
Actuator
Ball
Bearings
NRK
NKR
Disassembly
• Unlock shackle
• Use a flat tip screwdriver to remove security screw
rap retaining pin from slot
• Remove security nut and trap door
• Remove cylinder plug
• Place lock on flat sur face and close shackle
• Actuator and ball bearings should fall out, if not,
see page 20
• Remove cylinder retaining pin
• Shackle cannot be removed without drilling pressed
retaining pin
Assembly
• Insert shackle spring and shackle if removed
• Insert shackle retaining pins
• Insert ball bearings
• Insert actuator as shown
• Insert cylinder plug and retaining pin
• Insert security screw
• Tighten security screw
• Check operation
American Lock Series AH10
16
Shackle
Ball
Bearings
Actuator
Shackle Spring
APKG1601010
Cylinder Plug Retaining Pin
(APKG3680030)
Retaining
Screw
(APKG4752010)
Disassembly
• Unlock shackle
• Use a flat tip screwdriver to remove security screw
• Remove security nut and trap door
• Remove cylinder plug
• Place lock on flat sur face and close shackle
• Actuator and ball bearings should fall out, if not,
see page 20
• Remove cylinder retaining pin
• Shackle cannot be removed without drilling pressed
retaining pin
Assembly
• Insert shackle spring and shackle if removed
• Insert shackle retaining pins
• Insert ball bearings
• Insert actuator as shown
• Check operation with cylinder plug
• Rap retaining pin into place
• Insert security screw
• Tighten security screw
• Check operation
American Lock Series AL50
17
Shackle
Retaining Screw
(APKG4752010)
Retaining Pin
(APKG3680110)
Ball
Bearings
Actuator
Shackle Spring
(APKG1606010)
NRK
NKR
All padlocks available in the 1000, 5000 and 6000 series bodies, (except
1105, 5530 and 6530), are now available with an environmentally protective
cover by adding the modification code COV to the lock part number.
In addition to having the new environmental cover, those locks will have a
different shackle with more clearance to allow it to swing free over the cover.
You will also notice that as of August, 2006 American Lock keys will have a
longer neck for the same reason. The standard keyway will be changed to the
longer neck key at that time and other keyways will follow as needed.
The covers are designed to be fully ser viceable.
Unlike many other environmental covers for
padlocks, these may be removed or even replaced if desired. As you can see here,
the cover has two main components, the top and bottom halves. Within each of
those halves there are another two components. Each half of the cover is designed
to have a comfortable fit to the padlock body that still allows easy removal. In fact
easy removal is especially important now
that the lock can’t effectively be serviced
for rekeying without removing at least the
bottom half of the cover.
On each side of the cover there is a
release vent. Use a small screwdriver to push inward on the high side
of the bottom cover while pushing it away from the top cover. Once
that side has separated, the other side separates very easily with the
screwdriver to allow removal of the bottom cover.
The top half of the cover can typically be
pulled up from the padlock body but
cannot be removed without disassembly of
the lock. There are two grommets in the
shackle holes and they are designed to flex during use. This flexible design reduces
undue friction against the shackle found in other environmental covers.
Inside the bottom of the cover you will see the shutter
assembly and the pivot spring. The shutter assembly will be held in place by the
two tabs shown here and if pried out of place will not likely fly apart. The pivot
spring serves as a detent for the shutter assembly and must be removed before
the shutter assembly and installed after. Unless you need to replace the shutter
assembly there is no reason to remove
it. A different pivot spring is used in
each model. On the top at the right is
the SFIC version and on the bottom is
the standard version.
When replacing or installing the top half
of the cover, the lock must be
disassembled and the heel side of the shackle should be inserted in
the side where the replica American Flag appears. Reassemble the lock
and then snap the bottom half into place.
Weatherbuilt™Covers
Old
Shutter
Assembly
SFIC
Standard
Pivot
Spring
New
18
This cover is available in two sizes, one for 1-3/4” wide
padlock bodies and the other for 2” wide padlock bodies.
There are also two different height variations, one for
standard padlock cylinders and another for SFIC padlock
bodies. That difference is in the bottom half of the cover as
you can see here.
The bottom of the covers does
have a design that will help
with key orientation. That
difference is in the bottom half
of the cover as you can see
here. The bottom of the covers
does have a design that will
help with key orientation. The
image on the top is the SFIC.
The image on the bottom is
the standard version.
Retrofitting these covers to an
existing lock requires a new
longer shackle. Select from the list below.
Weatherbuilt™Covers (Continued)
19
1-3/4"
SFIC SFIC
Standard
Standard
2"
Standard Padlock Cylinder SFIC Cylinder
1-3/4" Body 2" Body 1-3/4" Body 2" Body
Part Description 5/16" Shackle 3/8" Shackle 5/16" Shackle 3/8" Shackle
Top Cover Assembly APKG0069402 APKG0069403 APKG0069402 APKG0069403
Bttom Cover Assembly APKG0069404 APKG0069406 APKG0069405 APKG0069407
Grommet Only APKG0056292 APKG0056297 APKG0056292 APKG0056297
Shutter Assembly w/Pivot Spring APKG0070456 APKG0070456 APKG0070455 APKG0070455
Pivot Spring Only APKG0056289 APKG0056289 APKG0068752 APKG0068752
3/4" Shackle, Brass APKG0056792 N/A APKG0056792 N/A
1-1/8" Shackle, Steel APKG0056291 APKG0056296 APKG0056291 APKG0056296
1-1/8" Shackle, Brass N/A APKG0056760 N/A APKG0056760
1-1/8" Shackle, Stainless APKG0065435 APKG0065432 APKG0065435 APKG0065432
2" Shackle, Steel APKG006796 APKG0056761 APKG0056796 APKG0056761
2" Shackle, Brass N/A APKG0056762 N/A APKG0056762
2" Shackle, Stainless APKG0065436 APKG0065433 APKG0065436 APKG0065433
2-1/2" Shackle, Brass APKG0056794 N/A APKG0056794 N/A
3" Shackle, Steel APKG0056797 APKG0056763 APKG0056797 APKG0056763
3" Shackle, Brass N/A APKG0056764 N/A APKG0056764
3" Shackle, Stainless APKG0065437 APKG0065434 APKG0065437 APKG0065434
5" Shackle, Steel APKG0056798 N/A APKG0056798 N/A
5" Shackle, Stainless APKG0065438 N/A APKG0065438 N/A
Note: Except Grommets and Pivot Springs which have 12 ea. in a package, all other parts above have 6 parts in each package ordered.
Weatherbuilt™Component Parts
American Lock Actuators
20
If your American Lock actuator and ball bearings do
not fall out when the shackle is pushed back in place
use the following procedure.
1. Using a following tool, unlock the shackle
2. With the actuator in the position shown, grab the
pie shaped part using needle nose pliers or a
hemostat where shown, DO NOT grab the washer
3. Pull actuator from lock body
For Lock Series NKR Assembly NRK Assembly Stop Only
A700 APKG2029010 APKG2084090 N/A
A748 APKG1188300 APKG0000274 N/A
A780 N/A APKG0000274 N/A
A790 N/A APKG0000275 N/A
A1405 APKG1188270 APKG2081160 APKG2036010
A1105, A1205, A1305,
A5530, A5560, A5570,
A5100, A5200, A5260 APKG1188270 APKG2081160 N/A
A3105, A3200, A3260,
A3560, A3570, A7200,
A7260, A5300, A5360
A3600, A3700 APKG1188280 APKG36DLRET APKG2036010
A3900 APKG1188280 APKG2081160 N/A
A3800 APKG1188290 APKG38DLRET APKG2036010
A7300 APKG2084100 N/A N/A
AH10 APKG1188010 APKG2083060 N/A
AL50 APKG1188030 APKG2083070 N/A
American Lock Actuators
American Lock Actuators (Continued)
21
NKR APKG1188010 APKG1188030 APKG1188270 APKG1188280
APKG1188290 APKG1188300 APKG2029010 APKG2084100
NRK APKG0000274 APKG0000275 APKG2081160 APKG2083060
APKG2083070 APKG2084090 A36DLRET A38DLRET
American Lock Actuators (Continued)
22
American Lock Actuators for Master Lock Cylinders
Lock #
A700
A700DL
A1000,
A5000,
A6000
A1000DL,
A5000DL,
A6000DL
APKG0001666
X
APKG0001669
X
APKG0001667
X
APKG0001670
X
Actuator
Non Key Retaining (NKR) Non Removable Key (NRK)
Date Coding
Most American Lock bodies are stamped with a date code to indicate when the lock body was made. Generally
the lock was assembled during the same month. The illustration below shows how to translate this date code.
Note that only the first three of four characters stamped on the lock body are par t of the date code.
Month
Year
Month Year
X H J x
March 1975
Jan
Z
Feb
Y
Mar
X
Apr
W
May
V
Jun
U
Jul
T
Aug
S
Sept
R
Oct
Q
Nov
P
Dec
O
1
N
2
M
3
L
4
K
5
J
6
I
7
H
8
G
9
F
0
E
American Lock Cylinders and Master Lock cylinders have a different end configuration and as a consequence
require different actuators. The next table indicates which actuator is required to put a Master Lock six pin
length cylinder into the American Lock series indicated. Also note that because of the different orientation of
the cylinder end, the anti-bypass plate isn’t required with the Master Lock cylinders and a ‘K’ type trap door is
also required.
Part Number
ADRSCH6
ADRMED6
ADRLOR30
ADRLOR39
ADRVAR36
APKG0000048
APKG0001133
APKG3020010
APKG4949200
Used in Locks
A3600, A3700, A3800
A3600, A3700, A3800
A3600, A3700, A3800
A3600, A3700, A3800
A3600, A3700, A3800
A3100, A3200, A3500
A1405
A3900
A7000 series
Use Notes
Schlage or any 100% copy
Medeco 20 series
Lori 1530
Lori 1539
Assortment of Schlage, Medeco
and Lori 1539
Requires SFIC
Yale 1220 LFIC
Schlage LFIC
Use only HTC2
American Lock Drivers
23
Some cylinders that can be used in American locks do not have a plug end designed to interface with the
American Lock actuator. To overcome that problem an extra part called a driver is needed to adapt the
cylinder. The table below specifies the correct driver to be used with different lock body series and different
types of cylinders.
American Lock Cylinders
24
Snap RingBypass
Restriction
Plate
(APKG3017010)
Bottom Pins Cylinder
Key Blank
Master Pins
Springs
Top Pins
There is a special cylinder used in the 5200GL. It has 5 pins in it and it is only 5 pins in length, the part number
is APTC15.
The cylinder above is the standard pin tumbler padlock cylinder APTC14. When ordered with the part number
APTC12 it is supplied with 5 pin tumblers and when ordered as part number APTC14 it will have 6 pin tumblers.
Both sizes may be ordered with stainless steel pins by using the part number suffix ‘S’. There is a special
keyway used in the A748 lock and to get that keyway use part number APTC748 for a 6 pin cylinder. In all cases
above, adding the suffix ‘KZ’ to the part number will get a zero bitted cylinder.
Stainless Steel
# Pins Keyway KD Zero Bitted Pins
5 STD APTC12 APTC12KZ APTC12S
6 STD APTC14 APTC14KZ APTC14S
6 748 APTC748 APTC748KZ APTC748
The APT2001 is supplied with shackle attached. Shackle removal is accomplished by
removing the roll pin at the end of the cylinder.
Pin Tumbler Padlock Cylinder
25
American Lock Cylinders (Continued)
Servicing the BumpStop®Mechanism
Cylinders containing the BumpStop®mechanism pin have one different
component than standard cylinders and may be rekeyed when required. That
one different component is the BumpStop™top pin. It is longer than a typical
top pin and will only let the cylinder operate correctly when it is placed in a
correct pin chamber.
The table below indicates where the BumpStop®pin
may be used in the different types of locks. The letter
X in the table indicates a cut depth that isn't
available in the product or a cut depth that isn't
compatible with the BumpStop®pin.
When rekeying
you need to
figure out which pin chamber has the
BumpStop®pin in it and be sure to change
where it is for the new combination of the
new key.
For example, if you have a cylinder that
was keyed to the combination 42645, the
BumpStop®pin would be in the second pin
chamber. If your new key has a
combination of 54624, you would need to
move the BumpStop®pin in the cylinder
from the second to the fourth pin chamber.
Failure to move the pin will certainly make the cylinder vulnerable to a Bump Key attack and may make it
impossible to even insert some cut keys because of the extra length of the BumpStop®driver pin.
Dump The Bump Pin
A good practice when keying a cylinder with BumpStop®technology is to always dump the Bump Pin. That way
when you rekey it you can always put it into a valid location.
For more information on BumpStop®, please visit www.bumpstopsecurity.com.
Cut # Master
Doorlock
Master
Padlock
Padlock
KIK
American
Padlock
0X
®
®
X
1
®
®
®
®
2
®
®
®
®
3
®
X X
®
STOP
®
American Lock Cylinders (Continued)
26
The Interchangeable Core cylinders are constructed to the SFIC standards that you encounter with many other
brands. Keying uses the same techniques employed for those cylinders.
American Lock offers IC cylinders keyed to existing key systems if you are able to supply the combinations for
the operating key, the TMK (Top Master Key), and the Control key. American Lock also has the ability to recreate
your entire key system, including all potential expansion, if you can supply bitting combinations of all keys that
have been used.
At present, American Lock offers IC cylinders compatible with the A2 and A4 format from the factory. If you are
equipped for pinning SFIC cylinders, you can key the cylinders into an existing A3 system without difficulty. The
listing below allows construction of a correct SFIC cylinder part number when ordering from Master Lock.
American Lock Interchangeable Cores
CA604KD
Interchangeable Core Keying Specification
KD – Keyed Different
Keyway/Key Section KA – Keyed Alike
UN – Uncombinated
KDMK – KD Master Keyed
KAMK – KA Master keyed
Finish
04 – Satin Brass
26D – Satin Chrome
Number of pins
6 – six
7 – seven
American Lock Door Hardware Multi-Cylinders
Two different types of cylinders can be used in the 3600, 3700 and 3800 series locks to make them compatible
with Door Hardware keys. The first type is our Key Advantage cylinder. It is a cylinder with a figure 8 shell but it is
not an Interchangeable Core. Three different keyways are available and may be
specified to be supplied with the padlock body by adding a single letter suffix to
the part number. Those are;
A3600K = Kwikset standard keyway
A3600S = Schlage C standard keyway
A3600Y = Yale standard E1R (8) keyway
Rekeying of these cylinders must be accomplished with a follower as they are
blind drilled and the holes are plugged at the bottom of the keyway. These
cylinders are available
5-pin zero-bitted with 6-pin capacity.
ORDERING INFORMATION
Interchangeable Cores
Manufacturer’s Brand Name
A–Best A Keyway
B–Best B Keyway
C–Best C Keyway
D–Best D Keyway
E–Best E Keyway
F–Best F Keyway
G–Best G Keyway
H–Best H Keyway
J–Best J Keyway
K–Best K Keyway
L–Best L Keyway
M–Best M Keyway
Q–Best Q Keyway
W–Arrow 1C Keyway
X–Arrow 1D Keyway
Y–Master Lock Keyway
A
American Lock Cylinders (Continued)
27
American Lock KIK Cylinders
We are now are offering KIK cylinders with a wide range of keyways. Our part numbering system for these products
can be found below. Please consult the American Lock Price Book (A-001) for available pin options by cylinder.
The diagram below may be used to configure a KIK part number for all of the different options.
The door hardware cylinders are rekeyable using standard .115" diameter pins. The plug is mounted to the shell
with a ring retainer, and use of a follower is recommended for rekeying. In order to mount the cylinders in the
lock, a cylinder retainer plug is placed over the bible of the cylinder. The retainer plug has a threaded hole used
to mount it to the lock via the toe side shackle hole and the socket screw. This cylinder also requires a special
driver to be placed between the cylinder tail and the lock actuator in order to function.
Door Hardware Cylinder Keying Specification
KD – Keyed Different
KA – Keyed Alike
Keyway KZ – Zero Bitted
KDMK – KD Master Keyed
KAMK – KA Masker keyed
UN – Uncombinated**
DA 045KD
ORDERING INFORMATION
KIK Cylinders
* Indicates a composite keyway
** Exclusively available for Edge™ Key
Control System only
Manufacturer’s Brand Name
Arrow 10
Corbin 59A1-2 01
Corbin 60 29
Corbin Russwin L4 07
Kwikset* 12
Lockwood 08
Russwin 981/852 11
Russwin D1 30
Sargent LA-LC* 36
Sargent RA-RC* 70
Schlage C 04
Schlage E 34
Schlage P 28
Weiser/Falcon* 13
Yale 8 03
Yale GA 15
American Lock Edge™**
200WP
Key Control System
(Available with 4
or 6 pins only)
Number of pins
4 – four**
5 – five
6 – six
Part Number Quantity in
Package
Cylinder
Component Code
Edge®Rim and Mortise
28
APKG1270960 10 AR1
APKG1270970 10 AR4
APKG1270980 10 RC3
APKG1270950 10 YS2
APKG1270820 10 RT1
APKG0049967 10 N/A
APKG0049968 10 N/A
APKG0049971 10 N/A
APKG0056303 10 N/A
APKG0049966 10 N/A
APKG0056302 10 N/A
All door hardware compatible plugs have hardened inserts to protect the
shear line from drilling. The mortise and rim shells also have hardened
inserts to protect the shear line and mounting points and were subjected to
and passed the UL437 test for drilling. They also have set screws to cap the
pin chambers for comb attack resistance.
Rekeying may be accomplished by removing the set screws at the top of
each pin chamber or with the use of an American Lock Edge
®
follower
(APKG0060612) and standard rekeying techniques. See the Catalog for
further model and pricing information.
APKG0049804 10 AR1
Part Number Quantity in
Package
Cylinder
Component Code
APKG0049806 10 FS1
APKG0049805 10 RC3
APKG0049807 10 SS1
APKG0049809 10 YS1
APKG0049808 10 YS2
APKG0049969 10 FTP
APKG0049970 10 LTP
Standard Rim and Mortise
Set Screw
Tumbler Springs
Top Pins
Anti-Drill Pins
Cylinder Shell
Tailpiece Clip
Ball Bearings
(Secondary Locking Mechanism)
Cylinder Plug
Cylinder
Plug Clip
Tailpiece
Master Pins
Bottom Pins
Component Parts
American Lock Cylinders (Continued)
Door Hardware Component Parts
American Lock Cylinders
29
Tubular Key Padlock Cylinders
1
2
3
4
5
6
7
8
1–Housing
2–Knurled Pin
3–Key Pins
4–Plug
5–Shell
6–Driver Pins
7–Driver Springs
8–Stop Spacer
(APKG1228010)
1
2
3
4
5 6
7
8
9 10
11 12
The AHTC2 is for use in the A7000 series tubular padlocks only. But may be KA with the A8000 series cam lock
shown below.
Tubular cylinder assembly places the plug inside the shell and then that sub assembly is placed inside the
housing. The housing and shell have a receptacle for a knurled pin to be pressed into place. In the padlock
cylinder that pin protrudes and acts as a locator for the cylinder in the padlock body. In the cam lock it is below
the threads so it doesn’t interfere with the mounting nut. This pin is hardened and should never be removed.
The knurled Stop spacer in both locks is pressed into place in the end of the housing and requires a puller to be
used to disassemble the cylinder for rekeying.
Tubular Key Cam Lock Cylinders
1–Housing
2–Knurled Pin
3–Key Pins
4–Plug
5–Shell
6–Driver Pins
7–Driver Springs
8–Stop Spacer
9–Stop Plate
10 – Cam
11 – Lock Washer
(APKG1232010)
12 – Nut
(APKG1234010)
American Lock Cylinders (Continued)
Tubular Servicing
To use the ATRT-1 puller;
1. Drill 2 holes with a 5/64" diameter.
They should be 1/16" to 3/32" deep as
shown above.
2. Retract the center screw of the puller
and place tool over the back of the lock.
3. Thread both side screws into the holes
drilled into the stop spacer. Use a hex
wrench and turn each screw at least 3
turns into the drilled holes.
4. Tighten the center screw until the stop spacer has been pulled from the housing.
5. Remove the tool from the stop spacer and the spacer may be reused by pressing it back into the housing.
An extra shell is supplied in the keying kit to
assist in loading pins and springs. If the extra
shell is placed on the plug shaft and aligned
with each pin chamber it is much easier to
load new tumbler pins and springs. Once the
new pins and springs have been loaded,
remove the extra shell and insert the knurled
stop spacer into the housing.
Tumbler pins for tubular cylinders have a
.078"/.079" diameter. The Key Pins come in
seven different lengths and each length must
be used with a specific sized Driver Pin to
prevent crushing springs in the cylinder. See
chart at Right.
Disc Tumbler Cylinder Plug
The disc tumbler padlock uses a double bitted waveform key.
While it is possible to rekey a disc tumbler plug with the par ts
included in the service kit we recommend ordering keyed plugs
from the factor y by code.
If you do want to attempt rekeying, follow this process;
1. Remove existing V-spring and tumblers.
2. Inser t new tumblers, (5 sets of 2 each), and V-spring.
3. Insert new operating key, being sure it is fully inserted.
4. Using a hole saw, file or grinder, remove excess material from
disc tumblers until they are flush with the outside diameter of the plug. Be sure not to change the shape or
diameter of the plug during this process.
Replacement cylinders may be ordered with two different keying specifications, Coded and Uncoded. If you want
coded plugs order the correct keyway and specify the code that should operate if you want a par ticular key,
otherwise just use these part numbers;
Coded - ABTC1A, ABTC1B, ABTC1C, ABTC1E
Uncoded – ABTC1KZA, ABTC1KZB, ABTC1KZC, ABTC1KZE
KEY PIN DRIVER PIN
Size Length Size Length
1 .2035" 5 .200"
2 .2190" 5 .200"
3 .2345" 4 .185"
4 .2500 3 .170"
5 .2655" 2 .155"
6 .2810" 1 .140"
7 .2965" 1 .140"
30
ATRT-1
Picture Used on Locks with Keyways Part Number
All models requiring a trap door except those
listed in the table below STD, R1, R2 APKG4680210
Stainless Steel
All models requiring a trap door except those
listed in the table below
STD, R1, R2 APKG0110026
All models requiring a trap door except those
listed in the table below
R7, R8, MLC
Keyways
and ALC Edge®
APKG4680220
Stainless Steel
All models requiring a trap door except those
listed in the table below
R7, R8, MLC
Keyways
and ALC Edge®
APKG0P10774
A700 STD, R1, R2 APKG4680200
A700 R7, R8, MLC Keyways
and ALC Edge®APKG4680230
A748, A780, A790 748, STD, R1, R2 APKG4680260
A748, A780, A790 R7, R8, MLC Keyways
and ALC Edge®APKG4680270
All 7000 Series All APKG4680240
All Except 3000 Series All APKG4761010
Stainless Steel – All Except 3000 Series All APKG0110028
All Except 3000 Series All APKG4746010
Stainless Steel – All Except 3000 Series All APKG0110027
American Lock Retainers & Trap Doors
31
The trap door is an essential element in providing security for the cylinder in your American lock. The orientation
of the trap door is slightly different based upon the keyway in the cylinder. The table below indicates the part
number of the trap door that should be used in a lock when a particular keyway is used in that same lock. The
picture in the table is how the trap door would appear from the bottom of the lock.
AKBBOX AKBWRABOX AKBWRBBOX AKBWRCBOX
AKBWREBOX
RESTRICTED
AKWP4BOX
AKWP6BOX
AKTBOX
AK5WR8BOX
AK6WR8BOX
AK5WR7BOX
AK6WR7BOX
AK5WR2BOX
AK6WR2BOX
AK5WR1BOX
AK6WR1BOX
AK5BOX
AK6BOX
AKW748BOX
RESTRICTED
®®®®®
®
®®®®®®
32
American Lock Keys & Keyways
All American Lock keys use the same spacing and depth specifications as shown here.
Spacing: 1st cut center = .156" - Center to center = .125"
Cut Root Depth
1 = .2840"
2 = .2684"
3 = .2528"
4 = .2372"
5 = .2215"
6 = .2059"
7 = .1903"
8 = .1747"
Cut Number Depth
1 .0155"
2 .0310"
3.0465"
4.0620"
5 .0775"
6 .0930"
7 .1085"
Starting Position
American Lock Bitting Specifications
33
Master Lock Lock Lubricant can be used for lubricating the various lock components.
The lubricants contain PTFE formulations that can be used for padlocks, door locks,
automotive, marine, and multipurpose applications. The effective operating
temperature range is -40°F to 500°F and helps de-ice pre-lubricated locks.
Two aerosol sizes are available that contain a “dry” lubricant formula that lubricates
without collecting dirt or dust. The 2305 aerosol is a 5.25 oz. size convenient for
carrying to jobs and the 2311 aerosol is an 11 oz. size ideal for keeping in the shop.
Recommended Padlock
Cleaning & Lubrication
Over time, dust particles and chemicals in the air
settle on and in the padlock. They can then
create friction inside the precision locking and
keying components and impede the opening and
closing of the padlock. Annual cleaning is
recommended. In particularly dusty or corrosive
environments, clean ever y three months.
Recommended Directions:
• Flush grease and dirt from the padlock as
needed.
• Apply Master Lock®Lock Lubricant to the
keyway and shackle holes, using a very light
spray. “Psst”, not “Psssssssssssssssst”!
• Insert key, open and close padlock several
times to distribute lubricant.
Lock Lubricants
Twice per year51 to 100
Once per year1 to 50
Average number
of times opened
per day
Dry Lubricant
Application Schedule
(Normal Environment)
Apply lubricant
to shackle heel
Apply lubricant
to shackle toe
Apply lubricant
to keyway
®
KEY
2311 2305
Service Kits
AALSK-18 Disc Tumbler
Service Kit
25 ea. AL50 cylinder retaining pins
25 ea. AH10 cylinder retaining pins
25 ea. Cylinder Retaining screws
10 ea. AL50 shackle springs
10 ea. AH10 shackle springs
100 ea. Brass disc tumblers
10 ea. Tumbler V-springs
10 ea. Ball bearings, AL50 small size
10 ea. Ball bearings, AH10 large size
10 ea. AH10 knurled shackle pins
10 ea. AH10 retaining shackle pins
3 ea. Cylinder assemblies w/2 keys ea.
3 ea. AH10 Actuators
3 ea. AL50 Actuators
ATCR3 Tubular Keying Kit
100 ea. Key pins
100 ea. Driver pins
100 ea. Springs
10 ea. 180° Stop plates
10 ea. 90° Stop plates
1 ea. Shell
1 ea. ATRT-1 rekeying tool
1 ea. Depth key
APK-1 Pin Kit
100 ea. Bottom pins 1 through 8
100 ea. Top pins
10 ea. Driver springs
5 ea. Security screws
5 ea. Security nuts
ASK-8 Pin Kit
100 ea. Bottom pins 1 through 8
100 ea. Master pins 2 through 7
100 ea. Top pins
100 ea. Driver springs
12 ea. (Small) A5000 series ball bearings
12 ea. (Large) A700 series ball bearings
25 ea. Security screws
25 ea. Security nuts
2 ea. Trap doors for A700 series locks
4 ea. Trap doors for A5000 series locks
1 ea. American Lock Co. 6 pin cylinder
2 ea. Actuators for A700 series locks
4 ea. Actuators for A5000 series locks
1 ea. American Lock Co. 5 pin cylinder
10 ea. Snap rings
1 ea. Follower tool
For Quantity Content and Ordering Information See the Price Book
34
American Lock®, is a registered trademark of the Master Lock Complany LLC.
All registered trademarks are the property of their respective owners
www.americanlock.com
w w w . m a s t e r l o c k . c o m
Master Lock Company LLC, Milwaukee, WI 53210 U.S.A. | 800-308-9244
Master Lock Canada, Mississauga, Ontario L5L 5Z9 Canada | 800-227-9599
A-004 CI 5M Printed in U.S.A. 05/16
