Ariens 936037 User Manual TRACTOR Manuals And Guides 1011757L
User Manual: Ariens 936037 936037 ARIENS TRACTOR - Manuals and Guides View the owners manual for your ARIENS TRACTOR #936037. Home:Lawn & Garden Parts:Ariens Parts:Ariens TRACTOR Manual
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GEA Operator TRACTO Manual Models 936037 42" Gear Tractor __ _ ENGL,SH 423924 Rev. 2 12.01.08 Printed in USA SAFETY RULES Practices for Ride=On Safe Operation Mowers & DANGER: THIS CUTTING MACHINE IS CAPABLE OFAMPUTATING HANDS AND FEETAND THROWING OBJECTS. FAILURETO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • WARNING: In order to prevent acci= dental starting when setting up, trans= porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. • • in neutral, you WARNING: Domay not lose coastcontrol down of a the hill tractor. • • • WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. • • • • • WARNING • Engine exhaust, some of its constituents, and cer= tain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. II. SLOPE WARNING I. GENERAL • harm. Wash hands • • OPERATION Read, understand, and follow all instructions on the machine and in the manual before starting. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades. Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces. OPERATION Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive after handling. Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard. Operate machine only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. Always wear eye protection when operating machine. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. Follow the manufacturer's recommendation for wheel weights or counterweights. Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. • • • • • • • 2 Mow up and down slopes, not across. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Choose a low ground speed so that you will not have to stop or shift while on the slope. Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill. Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over. Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do no use on steep slopes. Do not try to stabilize the machine by putting your foot on the ground. Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in. A SAFETY Safe Operation RULES Practices ill. CHILDREN for Ride=On • IV. TOWING • • • • A GENERAL SERVICE Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. Be alert and turn machine off if a child enters the area. • Before and while backing, look behind and down for small children. • Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child. • Mowers Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point. Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes. Never allow children or others in or on towed equipment. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. Travel slowly and allow extra distance to stop. e e e V. SERVICE e SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. • Extinguish all cigarettes, cigars, pipes, and other sources of ignition. • Use only approved gasoline container. • Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. • Never fuel the machine indoors. • Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances. • Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling. • Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle. • Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. • Iffuel is spilled on clothing, change clothing immediately. • Never overfill fuel tank. Replace gas cap and tighten securely. e e Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. Keep children out ofthe mowing area and in the watchful care of a responsible adult other than the operator. Be alert and turn machine off if a child enters the area. e Before and while backing, look behind and down for small children. e Mow up and down slopes (15 ° Max), not across. Choose a low ground speed so that you will not have to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. e e 3 Never operate machine in a closed area. Keep all nuts and bolts tight to be sure the equipment is in safe working condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing. If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting. Never make any adjustments or repairs with the engine running. Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. Maintain or replace safety and instruction labels, as necessary. PRODUCT SPECiFiCATiONS Gasoline Capacity and Type: 1.50 Gallons Unleaded Regular Oil Type (API-SG-SL): SAE 30 (above 32°F) o SAE 5W-30 (below 32 F) Oil Capacity: W/Filter: 56 oz. W/O Filter: 48 oz. Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPH): Forward: I st 2nd 3rd 4th 5th 6th Reverse: CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you can not easily remedy, please contact your nearest authorized service center/ department. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". CUSTOMER 1.2 1.5 2.4 3.5 4.8 5.3 1.5 Charging System: 15 Amps @ 3600 Battery: AMP/HR: 28 Min. CCA: 230 Case Size: U1R Blade Tor ue: 45-55 FT. LBS. • • • RESPONSIBILITIES Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and using your tractor. Follow the instructions under "Maintenance" and "Storage" sections of this manual. WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any u nimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. A spark arrester for the muffler is available through your nearest authorized service center/department. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. TABLE F CONTENTS SAFETY RULES ......................................................... 2=3 PRODUCT SPECIFICATIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 ASSEMBLY ................................................................. 6-7 OPERATION ............................................................. 8-12 MAINTENANCE SCHEDULE ...................................... 13 MAINTENANCE ..................................................... 13-15 SERVICE AND ADJUSTMENTS ............................ 16-21 STORAGE .............................................. 22 TROUBLESHOOTING ............................................ 23-24 WARRANTY ............................................................ 26-27 4 SE LE PARTS Steering Wheel Steering Wheel Insert (1) Large Flat Washer Steering Wheel (1) Lock Washer (1) Hex Bolt L i ]--_ Steering Wheel Adapter Steering Extension Shaft Steering Boot Seat (1) Washer (1) Knob (1) Seat Slope Sheet (1) Oil Drain Tube For Future Use Key(s) 5 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. TOOLS REQUIRED FOR ASSEMBLY TO INSTALL STEERING WHEEL (See Fig. 2) A socket wrench set will make assembly easier. Standard wrench sizes are listed. ASSEMBLE EXTENSION SHAFT AND BOOT (1) 5/16" wrench Utility knife • (2) 7/16" wrenches Tire pressure gauge (2) 1/2" wrenches Pliers Slide extension shaft onto lower steering shaft. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL (1) 9/16" wrench • When right or left hand ismentioned in this manual, itmeans when you are in the operating position (seated behind the steering wheel). Position front wheels of the tractor so they are pointing straight forward. • Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. • Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. • Assemble large flat washer, lock washer, hex bolt and tighten securely. Remove all accessible loose parts and parts cartons from carton. • Snap steering wheel insert intocenter ofsteeringwheel. • Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat. • Check for any additional loose parts or cartons and remove. • Remove protective materials from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. TO REMOVE TRACTOR FROM CARTON UNPACK CARTON BEFORE REMOVING SKID TO CHECK • BATTERY TRACTOR FROM (See Fig. 1) Lift seat to raised position. NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions.) • STEERING WHEEL For battery and battery cable installation see "REPLACING BATTERY" in the Service and Adjustments section in this manual. STEERING BOOT TABS SEAT EXTENSION LABEL SHAFT j'' ..... TAB LOWER SHAFT 03i32 Fig. 2 Fig. 1 6 ASSEMBLY INSTALL CHECK SEAT (See Fig. 3) Adjust seat before tightening adjustment knob. TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown on tires. • Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. CHECK • Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan. • Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor. For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit in seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. • Raise seat and tighten adjustment knob securely. CHECK BELTS DECK LEVELNESS FOR PROPER POSITION OF ALL See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is operating properly. See "TO CHECK BRAKE" in the Service and Adjustments section of this manual. SEAT Vf CHECKLIST SHOULDER BOLTS BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ENSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. SEAT PLEASE REVIEW THE FOLLOWING CHECKLIST: WASHER ADJUSTMENT _ _ Fig. 3 NOTE: You may now roll your tractor off the skid. Follow the instructions below to remove the tractor from the skid. _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. Raise attachment lift lever to its highest position. • Releaseparkingbrakebydepressingclutch/brakepedal. • • Place gearshift lever in neutral (N) position. Roll tractor forward off skid. • Remove banding holding the deflector shield up against tractor. All assembly instructions have been completed. J No remaining loose parts in carton. v" Battery is properly prepared and charged. v" Seat is adjusted comfortably and tightened securely. J All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory.) v" Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling.) v" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. J Check wiring. See that all connections are still secure and wires are properly clamped. WHILE LEARNING HOWTO USEYOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) • v" Continue with the instructions that follow. 7 v" Engine oil is at proper level. J Fuel tank is filled with fresh, clean, regular unleaded gasoline. v" Become familiar with all controls, their location and function. Operate them before you start the engine. J Be sure brake system is in safe operating condition. v" Be sure Operator Presence System and Reverse Operation System (ROS) are working properly. (See the Operation and Maintenance sections in this manual.) OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. REVERSE NEUTRAL HiGH L I\1 LOW CHOKE FAST SLOW iGNiTiON SWITCH ENGINE OFF REVERSE OPERATION SYSTEM (ROS) ENGINE ON ENGINE START PARKING BRAKE oi OVER TEMP LIGHT PARKING BRAKE LOCKED PARKING BRAKE UNLOCKED ,t FUEL ATTACHMENT CLUTCH DISENGAGED OiL PRESSURE ATTACHMENT CLUTCH ENGAGED BATTERY REVERSE FORWARD will indicates a hazard result in death WARNING FREE WHEEL (Automatic Models only) could Failure to follow instructions in death in minor when if not avoided, injury. which, or serious indicates a hazard result CAUTION which, or serious indicates a hazard result CAUTION might which, or moderate used without if not avoided, injury. if not avoided, injury. the alert symbol, indicates a situation that could result to the tractor and/or engine. could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can NOT SURFACES result in death, serious injury and/or property damage. could result in death, property damage. if not avoided, and/or property indicates a hazard could result in death, in damage which, serious damage. FIRE indicates a hazard 8 MOWER LiFT KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY DANGER LIGHTS ON MOWER HEIGHT which, serious if not avoided, injury and/or injury OPERATION KNOW YOUR TRACTOR READ THiS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. 03104 Fig. 4 Our tractors conform to the applicable safety standards of the American National Standards Institute. (A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attachments mounted to your tractor. (F) IGNITION SWITCH - Used for starting and stopping the engine. (B) BRAKE PEDAL - Used for braking the tractor and starting the engine. (G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower or other powered attachment while in reverse. (C) PARKING BRAKE the brake position. - Locks clutch/brake (D) THROTTLE/CHOKE CONTROL and controlling engine speed. pedal into (H) LIGHT SWITCH - Turns the headlights on and off. - Used for starting (J) GEARSHIFT of the tractor. (E) ATTACHMENT CLUTCH LEVER - Used to engage the mowerblades, orother attachmentsmountedtoyour tractor. LEVER - Selects the speed and direction (M) FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. 9 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spec= tacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 5) Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. Depress clutch/brake pedal (B) into full "BRAKE" position and hold. • Place parking brake lever (C) in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Ensure parking brake will hold tractor securely. IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED (DEAD). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. CAUTION: Always stop tractor corn= pletely, as described above, before leaving the operator's position to empty grass catcher, etc. TO USE THROTTLE CONTROL (D) (See Fig. 7) Always operate engine at full speed (fast). • Operating engine at less than full speed (fast) reduces the engine's operating efficiency. • Full speed (fast) offers the best mower performance. Fig. 5 STOPPING (See Fig. 6) MOWER BLADES • To stop mower blades, move attachment clutch lever to "DISENGAGED" position. Fig. 7 TO MOVE FORWARD (See Fig. 8) (tI_) ATTACHMENT CLUTCH SWITCH "DISENGAGED .... (l_tl) ATTACHMENT CLUTCH SWITCH ENGAGED" Fig. 6 GROUND DRIVE • To stop ground drive, depress clutch/brake pedal into full "BRAKE" position. • Move gearshift lever to neutral position. AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral position. • Move gearshift lever to desired position. • Slowly release clutch/brake pedal to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTENTHE USEFULLIFE OFYOURTRANSAXLE. ENGINE • Move throttle control between half and full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping may cause engine to "backfire." • • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. Never use choke to stop engine. 10 ..... :_ Fig. 8 OPERATION TO ADJUST MOWER CUTTING HEIGHT REVERSE (See Fig. 9) OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position. The position of the attachment lift lever (A) determines the cutting height. ,all'WARNING: Backing up with the attachment clutch engaged wh!le mowing is strongly discouraged. Turning the ROS ON, to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary. USING THE REVERSE OPERATION SYSTEM = • • • • Fig. 9 Put attachment lift lever in desired cutting height slot. • • The cutting height range is approximately 1" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2" during the cool season and to over 3" during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6" in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE ROS "ON" POSITION TO OPERATE • • • • • • BLADES Choosetheslowestspeed beforestartingupordownhills. Avoid stopping or changing speed on hills. If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. Movegearshift levertolstgear. Besureyouhaveallowed room for tractor to roll slightly as you restart movement. To restart movement, slowly release parking brake and clutch/brake pedal. Make all turns slowly. TO TRANSPORT Disengage attachment clutch control. _ ON HILLS hills with slopes greater than 15 ° and do not drive across any slope. Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills. • Select desired height of cut with attachment lift lever. • Start mower blades by engaging attachment clutch control. • ENGINE "ON" POSITION (NORMAL OPERATING) !& w ooooo, ,oo: o,,v.o oowo 1o, MOWER TO STOP MOWER Depress clutch/brake pedal all the way down and hold. With engine running, turn ignition key counterclockwise to ROS "ON" position. Look down and behind before backing. Move gear shift lever to reverse (R) position and slowly release clutch/brake pedal to start movement. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position. Raise attachment lift to highest position with attachment lift control. When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. Do not push or tow tractor at more than five (5) MPH. without either the entire grass catcher, on mowers so or the CAUTION: Doequipped, not operate thedeflector mower shield (S) in place (See Fig. 10). NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AN D OTH ER ATTACH M ENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. 0294O Fig. 10 11 OPERATION BEFORE CHECK STARTING THE ENGINE WARM WEATHER STARTING (50 ° F and above) • When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. ENGINE OiL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL' mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. COLD WEATHER STARTING ( 50 ° F and below) • When engine starts, allow engine to run with the throttle control in the choke (1",,I) position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. • The attachments can also be used during the engine warm-up period. ADD GASOLINE • NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 ° F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to ensure fuel freshness. _k MOWING TIPS • CAUTION: Wipeoffanyspilled oilorfuel. Donot store, spill or use gasoline near an open flame. • • iMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F, USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP ENSURE GOOD COLD WEATHER STARTING. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damagethe fuel systern of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. The left hand side ofmower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 11). f r[................. : :J (See Fig. 4) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in neutral (N) position. • Move attachment clutch to "DISENGAGED" position. • Move throttle control to choke (1\1) position. J Fig. 11 • • NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke (1\1)position and retry. • • 12 If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mow= ing to ensure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MAINTENANCE BEFORE EACH USE MAINTENANCE SCHEDULE Brake Operation Check Tire Pressure T Check Operator Presence A Check for Loose Fasteners C Check/Replace T Lubrication 0 Check Battery R Clean Battery Check Transaxle Check Mower Check V-Belts Check Engine Change Mower t/ Blades v" Oil Level Oil (without Muffler/Spark N Replace Oil Filter E Clean _1,2 oil filter) Attester (If equipped) Cooling _,2 Fins t/ Plug Air Filter Paper Cartridge R_place Fuel Filter 1 - Change more often when operating under a heavy 2 - Service more often when operating in dirty or dusly GENERAL load or in high ambient temperatures. conditions. 3 - Replace • more if equipped RECOMMENDATIONS often when with mowing in sandy maintenance-free soil. battery. LUBRICATION QSPINDLE CHART ZERK i," .tr I It_ OFRONT WHEEL ._.._,r'-I BEARING ZERK 2"_ i_":._ Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. • At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter ensure proper air-fuel mixture and help your engine run better and last longer. • • • • blades 4 - Not required The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. BEFORE t,z _1,2 Oil (with oil filter) Air Screen m BEFORE STORAGE v' Inspect Replace Systems Cooling G Spark EVERY SEASON Levelness Engine Replace EVERY 100 HOURS and Terminals Engine Engine EVERY 50 HOURS Level Air Filter Clean & ROS Chart NE Clean J EVERY 25 HOURS v' Check Change EVERY 8 HOURS I EACH USE I Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and ROS systems for proper operation. Check for loose fasteners. (_)SAE 30 OR 10W30 MOTOR OIL QGENERALPURPOSE GREASE (3)REFER TO MAINTENANCE 13 "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY. MAINTENANCE BLADE TRACTOR Always observe maintenance. safety rules when performing CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. any BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See "TO CHECK BRAKE" in the Service and Adjustments section of this manual). BLADE TIRES • • Maintain proper air pressure in all tires (See the sides of tires for proper PSI). • Keep tires free of gasoline, oil, or insect chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. proved by the manufacturer of your tractor. Using a blade by the manu= AUTION: Use not onlyaapproved replacement blade ap= facturer of your tractor is hazardous, could damage your tractor and void your warranty. _ REMOVAL (See Fig. 13) Raise mower to highest position to allow access to blades. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth. control • • Remove blade bolt by turning counterclockwise. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly. iMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. • Install and tighten blade bolt securely (45-55 Ft. Lbs. torque). iMPORTANT: SPECIAL BLADE BOLT IS HEAT TREATED. OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS) (See Fig. 12) Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position. BLADE BOLT (SPECIAL) CHECK OPERATOR PRESENCE SYSTEM • When the engine is running, any attempt bythe operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. CENTER HOLE Fig. 13 BATTERY Your tractor has a battery charging system which issufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for I hour. NOTE: The original equipment battery on your tractor ismaintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. CHECK REVERSE OPERATION (ROS) SYSTEM • When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine. • When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Raise seat. • ROS "ON" POSITION • • ENGINE "ON" POSITION (NORMAL OPERATING) • • Fig. 12 14 Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. Rinse the battery with plain water and dry. Clean terminals and battery cable ends with wire brush until bright. Coat terminals with grease or petroleum jelly. Reinstall battery (See "REPLACING BATTERY" in the Service and Adjustments section of this manual). MAINTENANCE V=BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE e MAINTENANCE Keep transaxle free from build-up of dirt and chaff which can restrict cooling. Do not attempt to clean transaxle while engine is running or while the transaxle is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see Product Specifications section of this manual. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, insert dipstick into the tube and push down firmly into place before removing. Keep oil up to, but not over, the "FULL' line on dipstick. Push dipstick down firmly into the tube when finished. CLEAN AIR SCREEN ENGINE Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with awire brush or compressed air to remove dirt and stubborn dried gum fibers. LUBRICATION AIR FILTER Only use high quality detergent oil rated with API service classification SG-SL. Select the oil's SAE viscosity grade according to your expected operating temperature. Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions. See Engine Manual. MUFFLER SAE VISCOSITY GRADES Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK F C -20 -30 0 -2; TEMPERATURE 30 -1; 32 40 60 ; RANGE ANTICIPATED 1'0 80 20 100 10 Replace spark plugs season or after every first. Spark plug type Specifications section 4; BEFORE NEXT OIL CHANGE Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hou rs in one year. IN-LINE at the beginning of each mowing 100 hours of use, whichever comes and gap setting is shown in Product of this manual. FUEL FILTER (See Fig. 16) The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel linesections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled gasoline. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. TO CHANGE PLUGS ENGINE OiL (See Figs. 14 and 15) Determine temperature range expected before oil change. All oil must meet API service classification SG-SL. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove yellow cap from end of drain valve and install the drain tube onto the fitting. CLAMP OIL DRAIN VALVE / FUEL FILTER _ / / uu667 "---I___..,_ _ Fig. 16 CLEANING Fig. 15 e e e • • Clean engine, battery, seat,finish, etc. ofall foreign matter. Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. Unlock drain valve by pushing inward and turning counterclockwise. To open, pull out on the drain valve. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 15 SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key to "STOP" and remove key. • Ensure the blades and all moving parts have completely stopped. • Disconnects_ark__ugwirefromsparkp_ugandp_acewirewhereitcannotcomeincontactwithp_ug_ TO REMOVE • • • • • • • • IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINK (E) AND REAR LIFT LINKS (C) FROM TRACTOR AND HOOKTHE CLUTCH SPRING (Q) INTO THE CABLE GUIDE ON FRONT EDGE OF LOWER DASH. (See Fig. 17) Place attachment clutch in "DISENGAGED" position. Lower attachment lift lever to its lowest position. Remove mower belt from engine pulley (M). Remove retainer spring (K), slide collar (L) off and push housing guide (P) out of bracket. Remove clutch cable spring (Q) from idler arm (R). Disconnect front link (E) from mower - remove retainer spring and washer. Go to either side of mower and disconnect mower suspension arm (A) from chassis and rear lift link (C) from rear mower bracket (D) - remove retainer springs and washers. TO iNSTALL MOWER (See Figs. 17=22) Be sure tractor is on level surface and engage parking brake. • Lower attachment lift lever to its lowest position. Have a tight grip on lift lever, lower it CAUTION: Lift lever is spring loaded. slowly and engage in lowest position. Go to other side of mower and disconnect the suspension arm and rear lift link. & • MOWER NOTE: Be sure mower side suspension arms (A) are pointing forward before sliding mower under tractor. • Slide mower under tractor until it is centered under tractor. CAUTION: After rear lift links are dis= connected, the attachment lift lever will be spring loaded. Have a tight grip on lift lever when changing position of the lever. Slide mower out from under right side of tractor. Fig. 17 16 03042 SERVICE AND ADJUSTMENTS ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole in arm over pin (B) on outside of tractor chassis and secure with retainer spring. Repeat on opposite side of tractor. • • Fig. 18 • • • ATTACH REAR LIFT LINKS (C) - Lift rear corner of mower and position slot in link assembly over pin (D) on rear mower bracket and secure with washer and retainer spring. Repeat on opposite side of tractor. • Insert end of link (E) into hole in front mower bracket and secure with washer and retainer spring (J). Fig. 20 Hook end of clutch cable spring (Q) into hole in idler arm (R). Push clutch cable housing guide (P) into bracket, slide collar (L) onto guide and secure with retainer spring (K). Install belt on engine pulley (M). Fig. 21 iMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. • • FiG. 19 Raise attachment lift lever to highest position. If necessary, adjust gauge wheels before operating mower as shown in the Operation section of this manual. ATTACH FRONT LINK (E) -Work from left side of tractor. Insert rod end of link assembly through front hole in tractor front suspension bracket (F). Fig. 22 17 03042 SERVICE AND ADJUSTMENTS TO LEVEL MOWER • Ensure tires are properly inflated to the PSI shown on tires. If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly. If adjustment is necessary, see steps in Visual Adjustment instructions above. • Recheck measurements, adjust if necessary until both sides are equal. FRONT=TO-BACK ADJUSTMENT (See Figs. 230 & 23D) IMPORTANT: Deck must be level side-to-side. VISUAL SIDE=TO=SIDE ADJUSTMENT (See Fig. 23A) • With all tires properly inflated and if your lawn appears unevenly cut, determine which side of mower iscutting lower. To obtain the best cutting results, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position. NOTE: As desired, you can raise the low side of mower or lower the high side. • Go to side of mower you wish to adjust. • With a 3/4" or adjustable wrench, turn lift link adjustment nut (A) to the left to lower the mower, or, to the right to raise the mower. _ your hands with gloves and/or wrap CAUTION: Blades cloth. are sharp. Protect blade with heavy e Raise mower to highest position. e Position any blade so the tip is pointing straightforward. Measure distance (B) to the ground at front and rear tip of the blade. Fig. 23C If front tip of blade is not 1/8" to 1/2" lower than the rear tip, go to the front of tractor. Turn nut right to raise mower • With an 11/16" or adjustable wrench, loosen jam nut A several turns to clear adjustment nut B. • With a 3/4" or adjustable wrench, turn front link adjustment nut (B) clockwise (Itighten) to raise the front of mower, or, counterclockwise (loosen) to lower the front mower. Turn nut left to lower mower Fig. 23A NOTE: Each full turn of adjustment nut will change mower height about 3/16". • Test your adjustment by mowing some uncut grass and visually checking the appearance. Readjust, if necessary, until you are satisfied with the results. PRECISION SIDE=TO=SIDE ADJ USTM ENT (See Fig. 23B) • i_ With all tires properly inflated, park tractor on level ground or driveway. your hands with gloves and/or wrap CAUTION: Blades cloth. are sharp. Protect blade with heavy e Raise mower to its highest position. e At both sides of mower, position blade at side and measure the distance (A) from bottom edge of blade to the ground. The distance should be the same on both sides. TIGHTEN ADJUST NUT B TO RAISE MOWER LOOSEN LOOSEN ADJUST NUT B TO LOWER MOWER ....... JAM NUTA FIRST Fig. 23D NOTE: Each full turn of the adjustment nut will change mower height about 1/8". Fig. 23B 18 • Recheck measurements, adjust if necessary until front tip of blade is 1/8" to 1/2" lower than the rear tip. • Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut. SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE TO REPLACE BELT MOTION BELT DRIVE (See Fig. 24) (See Fig. 25) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL • Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT REMOVAL • Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. • Remove belt from stationary idler (A) and clutching idler (B). • Pull belt slack toward rear oftractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades (D). • Remove belt downward from engine pulley (E). • Slide belt toward rear of tractor, off the steering plate (F) and remove from tractor. BELT INSTALLATION • Work belt around both mandrel pulleys and idler pulleys. • Ensure belt is in all pulley grooves and inside all belt guides. • Install mower (See "To Install Mower" in this section of manual). BELT INSTALLATION • Install new belt from tractor rear to front, over the steering plate (F) and above clutch brake pedal shaft (G). • Pull belt toward front of tractor and roll belt onto engine pulley (E). • Pull belt toward rear of tractor. Carefullywork belt down around transmission cooling fan and onto the input pulley (D). Be sure belt is inside the belt keeper. • Install belt through stationary idler (A) and clutching idler (B). • Ensure belt is in all pulley grooves and inside all belt guides and keepers. • Install mower (See "TO INSTALL MOWER" in this section of manual). IDLER PULLEYS MANDREL PULLEY PULLEY 33043 Fig. 24 TO CHECK BRAKE If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level., dry concrete or paved surface, then brake must be servlcea. You may also check brake by: • Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake. • Place gear shift lever in neutral (N) position. The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, then the brake needs to be serviced. Contact a qualified service center. Fig. 25 19 SERVICE AND ADJUSTMENTS TRANSAXLE GEAR SHIFT LEVER NEUTRAL= ADJUSTMENT (See Fig. 26) RETAINING RING The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: • Ensure transaxle is in neutral. NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. SQUARE KEY (REAR WHEEL ONLY) • Loosen adjustment bolt in front of the right rear wheel. • Position the gear shift lever in the neutral position. • Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. GEARSHIFT t Fig. 27 TO START ENGINE WITH A WEAK BATTERY (See Fig. 28) NEUTRAL LOCK GATE LEVER WASHERS crate explosive gases. Keep sparks, flame and smoking materials away from WARNING: Lead=acid batteries gen= batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the Maintenance section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR ISEQUIPPEDWITH A 12VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USEYOURTRACTOR BATTERYTO START OTHER VEHICLES. ADJUSTMENT BOLT Fig. 26 TO ADJUST STEERING WHEEL ALIGNMENT TO ATTACH JUMPER CABLES • Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. • Connect one end ofthe BLACKcable to the NEGATIVE (-) terminal (C) of fully charged battery. • Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straightforward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE=IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL (See Fig. 27) • • • • • • TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. FOR REPAIRS Block up axle securely. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). Repair tire and reassemble. On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. Replace washers and snap retaining ring securely in axle groove. Replace axle cover. DD WEAK OR DEAD BATTERY NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. FULLY CHARGED BATTERY Fig. 28 2O SERVICE AND ADJUSTMENTS REPLACING BATTERY TO REPLACE (See Figs. 29 and 30) WARNING: Do not short battery termi= nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • • • • • FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 31) Lift seat pan to raised position. Disconnect BLACK battery cable firstthen RED battery cable and carefully remove battery from tractor. Install new battery with terminals in same position as old battery. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal. • Raise hood. • • Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. To replace, reverse above procedure. • HOOD Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. SEAT PAN HEADLIGHT WIRE CONNECTOR Fig. 29 TERMINAL KEPS NUT _.._\ COVER _ _"_ HEX BOLT Fig. 31 POSITIVE (RED) CABLE NEGATIVE (BLACK) CABLE ENGINE Fig. 30 TO REPLACE • • • • HEADLIGHT TO ADJUST CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. If adjustment is necessary, see engine manual. BULB Raise hood. Pull bulb holder out of the hole in the backside of the grill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. Close hood. INTERLOCKS THROTTLE TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. If adjustment is necessary, see engne manual. AND RELAYS TO ADJUST Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. 21 STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANTTO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUELSYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOLOR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OFACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. gasoline in the tank inside a building where fumes may reach an open flame WARNIN G: Never store the tractor with or spark. Allowthe engine to cool before storing in any enclosure. !_ TRACTOR • Remove mower from tractor for winter storage. When mower isto be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions inthe Service and Adjustments section of this manual). • Lubricate as shown in the Maintenance section of this manual. • • • • NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. Touch up all rusted or chipped paint surfaces; sand lightly before painting. ENGINE OiL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). BATTERY • • • • • Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season. CYLINDER(S) Fully charge the battery for storage. After a period of time in storage, battery may require recharging. To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • • • • Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into cylinder(s). Turn ignition key to "START" position for a few seconds to distribute oil. Replace with new spark plug(s). OTHER • • Do not store gasoline from one season to another. Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVERCOVERTRACTORWHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. 22 TROU PROBLEM Will not start G POI CAUSE CORRECTION 1. Out of fuel. 2. 3. 4. 5. 6. 7. Engine not "CHOKED" Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 10. Hard to start OOTI properly. 1. Fill fuel tank. 2. 3. 4. 5. 6. 7. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. Contact an authorized service center/department. 8. 9. Engine valves out of adjustment. 10. 1. 2. 3. 4. 5. 6. 7. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. Loose or damaged wiring. Carburetor out of adjustment. 1. 2. 3. 4. 5. 6. 7. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Empty fuel tank and refill tank with fresh, clean gasoline. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. 8. Engine 8. Contact an authorized 1. 2. 3. 4. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. 1. 2. Depress clutch/brake Disengage attachment 3. Recharge 5. 6. 7. 8. 9. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). 4. 5. Replace fuse. Clean battery terminals. 6. 7. Check all wiring. Check/replace ignition 8. Check/replace 9. Contact Engine clicks but will not start 1. 2. 3. 4. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 1. 2. 3. 4. Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. Loss of power 1. 2. 3. 4. 5. 6. 7. 8. 9. Cutting too much grass/too fast. Throttle in "CHOKE" position. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. Dirty fuel filter. Stale or dirty fuel. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. Raise cutting height/reduce speed. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Empty fuel tank and refill tank with fresh, clean gasoline. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/fins. Clean/replace muffler. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. Engine will not turn over Excessive vibration valves out of adjustment. 10. 11. 12. 13. 14. Spark plug wire loose. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. 10. 11. 12. 13. 14. 15. Engine valves out of adjustment. 15. 1. 2. Worn, bent or loose blade. Bent blade mandrel. 3. Loose/damaged 1. 2. 3. part(s). 23 or replace service center/department. pedal. clutch. battery. solenoid an authorized Contact an authorized switch. or starter. service center/department. service center/department. Replace blade. Tighten blade bolt. Replace blade mandrel. Tighten loose part(s). Replace damaged parts. T PROBLEM BLESHOOTING CAUSE Engine dies when tractor is shifted CORRECTION Reverse operation system 1. (ROS) is not "ON" while mower or other attachment is engaged. into reverse Engine continues to run when operator leaves seat with attachment clutch POINTS 1. Faulty operator-safety Turn ignition key to ROS "ON" position. See Operation section. presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. engaged Poor cut=uneven Mower blades will not rotate Poor grass discharge 1. 2. Worn, bent or loose blade. Mower deck not level. 1. 2. Replace blade. Tighten blade bolt. Level mower deck. 3. 4. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 3. 4. 5. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. 1. Obstruction 1. Remove obstruction. 2. 3. 4. Worn/damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel. in clutch mechanism. 2. 3. 4. Replace mower drive belt. Replace idler pulley. Replace blade mandrel. 1. 2. 3. 4. Engine speed too slow. Travel speed too fast. Wet grass. Mower deck not level. 1. 2. 3. 4. Place throttle control in "FAST" position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. 5. 6. 7. 8. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. 9. 10. 11. Blades improperly installed. Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 5. 6. 7. 8. 9. 10. 11. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. Headlight(s) not working (if so equipped) 1. 2. 3. 4. 5. Light switch is "OFF". Bulb(s) or lamp(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse. 1. 2. 3. 4. 5. Turn light switch "ON". Replace bulb(s) or lamp(s). Check/replace light switch. Check wiring and connections. Replace fuse. Battery will not charge 1. 2. Bad battery cell(s). Poor cable connections. 1. 2. Replace battery. Check/clean all connections. 3. 4. Faulty regulator (if so equipped). Faulty alternator. 3. 4. Replace regulator. Replace alternator. 1, Engine throttle control not set between half and full speed (fast) position before stopping engine. 1. Move throttle control between half and full speed (fast) position before stopping engine. Engine turning "backfires" when engine "OFF" 24 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN NOT ACROSS HILL HILL, O_ 15 DEGREES _hb MAX. down the face of slopes, never across the face. Do not mow ARNING: To avoid serious injury, operate your tractor up and slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill. Two-Year Limited Lawn and Garden Consumer Ride-On Warranty Ariens Company (Ariens) warrants to the original purchaser that Ariens and Gravely brand consumer products manufactured and sold by Ariens after December 31, 2007 will be free from defects in material and workmanship for a period of two years after the date of purchase. An authorized Ariens dealer (Ariens brand products) or Gravely dealer (Gravely brand products) will repair any defect in material or workmanship, and repair or replace any defective part, subject to the conditions, limitations and exclusions set forth herein. Such repair or replacement wilt be free of charge (labor and parts) to the original purchaser except as noted below. Five-Year Limited Warranty on Mower Deck Shell The deck shell on zero-turn riding mowers is warranted to the original purchaser for five years from the date of purchase. Any defect in material or workmanship of the deck shell will be repaired free of charge (parts and labor) to the original purchaser for two years after the date of purchase. For the third through fifth year from the date of purchase, the parts required to repair a defect in material or workmanship of the deck shell, not the labor, will be provided free of charge. Five-Year Limited Warranty on Main Frame The main frame on zero-turn riding mowers is warranted to the original purchaser for five years from the date of purchase. Any defect in material or workmanship of the main frame wilt be repaired free of charge (parts and labor) to the original purchaser for two years after the date of purchase. For the third through fifth year from the date of purchase, the parts required to repair a defect in material or workmanship of the main frame, not the labor, wilt be provided free of charge. 90-Day Limited Warranty on Service Parts and Accessories Genuine Ariens or Gravely brand service parts and accessories are warranted to be free from defects in material and workmanship for a period of 90 days after the date of purchase. An authorized Ariens or Gravely dealer will repair or replace any such part or accessory free d charge, except for labor, during that period. The duration of all warranties herein applies only if the product is put to personal use around a household or residence. If the product is put to any business use, agricultural, commercial, or industrial, then the duration of these warranties shall be 90 days after the date of purchase. If any product is rented or leased, then the duration of these warranties shall be 90 days after the date of purchase. Exceptions, Customer Limitations, Exclusions Responsibilities Register the product immediately at the time of sale. If the dealer does not register the product, the customer must complete the product registration card in the literature package and return it to the Ariens Company, or register the unit online at www.ariens.com or www.gravely.com. To obtain warranty service, the original • Perform the maintenance purchaser and minor adjustments must: explained in the owner's manual. • Promptly notify Ariens or an authorized Ariens or Gravely service representative of the need for warranty service. • Transport the product to and from the place of warranty service. • Have the warranty service performed by an authorized Ariens or Gravely service representative. To find an Ariens or Gravely authorized service representative, contact Ariens at: 655 W. Ryan Street Brittion, WI 54110 (920) 756- 2141 www.ariens.com www.gravely.com ARIENS COMPANY GRAVELY® I STENS® I LOCKE® I NATIONAL® I BYNORM® I EVERRIDE® I GREAT DANE ® 26 Exceptions and Limitations • Batteries are warranted only for a period of 12 months after date of purchase, on a prorated basis. For the first 90 days of the warranty period, a defective battery will be replaced free of charge. If the applicable warranty period is more than 90 days, Ariens wilt cover the prorated cost of any defective battery, for up to 12 months after the date of purchase. Exclusions • Engines and engine accessories warranty. • Eye-Q TM and Scan-Mate TM = items Not Covered by This Warranty are covered only by the engine manufacturer's warranty and are not covered by this units are covered by their own warranty and are not covered by this warranty. • Parts that are not genuine Ariens or Gravely service parts are not covered by this warranty. • The following maintenance, service and replacement items are not covered by this warranty unless they are noted in the Limitations section above: lubricants, spark plugs, oil, oil filters, air filters, fuel filters, brake linings, brake arms, shoes, runners, scraper blades, shear bolts, mower blades, mower vanes, headlights, light bulbs, knives, cutters. • Any misuse, alteration, improper assembly, improper adjustment, neglect, or accident which requires repair is not covered by this warranty. • This warranty applies only to products purchased in the United States (including Puerto Rico) and Canada. In all other countries, contact place of purchase for warranty information. Disclaimer Ariens may from time to time change the design of its products. Nothing contained in this warranty shall be construed as obligating Ariens to incorporate such design changes into previously manufactured products, nor shall such changes be construed as an admission that previous designs were defective. LIMITATION OF REMEDY AND DAMAGES Ariens Company's liability under this warranty, and under any implied warranty that may exist, is limited to repair of any defect in workmanship, and repair or replacement of any defective part. Ariens shall not be liable for incidental, special, or consequential damages (including lost profits). Some states do not allow the exclusion of incidental or consequential damages, so the above limitation or exclusion may not apply to you. DISCLAIMER OF FURTHER WARRANTY Ariens Company makes no warranty, express or implied, other than what is expressly made in this warranty. If the law of your state provides that an implied warranty of merchantability, or an implied warranty of fitness for particular purpose, or any other implied warranty, applies to Ariens Company, then any such implied warranty is limited to the duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. ARIENS COMPANY GRAVELY® I STENS® I LOCKE® I NATIONAL® I BYNORM® I EVERRIDE® I GREAT DANE ® 27 Ariens Company 655 West Ryan Street Brillion, Wl 54110-1072 800-317-5898 www.ariens.com _IL WARNING _i_ The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
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