Ariens 936037 User Manual TRACTOR Manuals And Guides 1011757L

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GEA TRACTO

Operator Manual

Models

936037 42" Gear Tractor

__ _ ENGL,SH 423924 Rev. 2 12.01.08

Printed in USA

SAFETY RULES &

Safe Operation Practices for Ride=On Mowers

DANGER: THIS CUTTING MACHINE IS CAPABLE OFAMPUTATING HANDS AND FEETAND THROWING OBJECTS. FAILURETO

OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

WARNING: In order to prevent acci=

dental starting when setting up, trans=

porting, adjusting or making repairs,

always disconnect spark plug wire

and place wire where it cannot contact

spark plug.

WARNING: Do not coast down a hill

in neutral, you may lose control of the

tractor.

WARNING: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer

of your tractor. Use common sense

when towing. Operate only at the low-

est possible speed when on a slope.

Too heavy of a load, while on a slope,

is dangerous. Tires can lose traction

with the ground and cause you to lose

control of your tractor.

WARNING

Engine exhaust, some of its constituents, and cer=

tain vehicle components contain or emit chemicals

known to the State of California to cause cancer and

birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories

contain lead and lead compounds, chemicals known

to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

•Read, understand, and follow all instructions on the

machine and in the manual before starting.

Do not put hands or feet near rotating parts or under

the machine. Keep clear of the discharge opening at

all times.

Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blades.

Be sure the area is clear of bystanders before operat-

ing. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while back-

ing.

Never direct discharged material toward anyone. Avoid

discharging material against a wall or obstruction. Ma-

terial may ricochet back toward the operator. Stop the

blades when crossing gravel surfaces. 2

•Do not operate machine without the entire grass catcher,

discharge guard, or other safety devices in place and

working.

•Slow down before turning.

•Never leave a running machine unattended. Always

turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

•Disengage blades when not mowing. Shut off engine

and wait for all parts to come to a complete stop before

cleaning the machine, removing the grass catcher, or

unclogging the discharge guard.

•Operate machine only in daylight or good artificial

light.

•Do not operate the machine while under the influence

of alcohol or drugs.

•Watch for traffic when operating near or crossing road-

ways.

•Use extra care when loading or unloading the machine

into a trailer or truck.

•Always wear eye protection when operating ma-

chine.

•Data indicates that operators, age 60 years and above,

are involved in a large percentage of riding mower-re-

lated injuries. These operators should evaluate their

ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

•Follow the manufacturer's recommendation for wheel

weights or counterweights.

•Keep machine free of grass , leaves or other debris

build-up which can touch hot exhaust /engine parts

and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build-up to occur.

Clean any oil or fuel spillage before operating or

storing the machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and

tip-over accidents, which can result in severe injury or

death. Operation on all slopes requires extra caution. If

you cannot back up the slope or if you feel uneasy on it,

do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden

objects. Uneven terrain could overturn the machine.

Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have

to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down

slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the

tires lose traction, disengage the blades and proceed

slowly straight down the slope.

• Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction,

which could cause the machine to roll over.

• Use extra care while operating machine with grass

catchers or other attachments; they can affect the

stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot

on the ground.

• Do not mow near drop-offs, ditches, or embankments.

The machine could suddenly roll over if a wheel is over

the edge or if the edge caves in.

ASAFETY RULES

Safe Operation Practices for Ride=On Mowers A

ill. CHILDREN

Tragic accidents can occur if the operator is not alert to

the presence of children. Children are often attracted to

the machine and the mowing activity. Never assume that

children will remain where you last saw them.

Keep children out of the mowing area and inthe watchful

care of a responsible adult other than the operator.

Be alert and turn machine off if a child enters the

area.

• Before and while backing, look behind and down for

small children.

• Never carry children, even with the blades shut off. They

may fall off and be seriously injured or interfere with

safe machine operation. Children who have been given

rides in the past may suddenly appear in the mowing

area for another ride and be run over or backed over

by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may block your view of a

child.

IV. TOWING

• Tow only with a machine that has a hitch designed for

towing. Do not attach towed equipment except at the

hitch point.

• Follow the manufacturer's recommendation for weight

limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equip-

ment.

• On slopes, the weight of the towed equipment may

cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme

care in handling gasoline. Gasoline is extremely flammable

and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other

sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there

is an open flame, spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle or on a truck or

trailer bed with plastic liner. Always place containers

on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or

trailer and refuel it on the ground. If this is not possible,

then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or

container opening at all times until fueling is complete.

Do not use a nozzle lock-open device.

• Iffuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten

securely.

GENERAL SERVICE

Never operate machine in a closed area.

Keep all nuts and bolts tight to be sure the equipment

is in safe working condition.

Never tamper with safety devices. Check their proper

operation regularly.

Keep machine free of grass, leaves, or other debris

build-up. Clean oil or fuel spillage and remove any fuel-

soaked debris. Allow machine to cool before storing.

If you strike a foreign object, stop and inspect the

machine. Repair, if necessary, before restarting.

Never make any adjustments or repairs with the engine

running.

Check grass catcher components and the discharge

guard frequently and replace with manufacturer's rec-

ommended parts, when necessary.

Mower blades are sharp. Wrap the blade or wear

gloves, and use extra caution when servicing them.

Check brake operation frequently. Adjust and service

as required.

• Maintain or replace safety and instruction labels, as

necessary.

Be sure the area is clear of bystanders before operat-

ing. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

Never carry children, even with the blades shut off. They

may fall off and be seriously injured or interfere with

safe machine operation. Children who have been given

rides in the past may suddenly appear in the mowing

area for another ride and be run over or backed over

by the machine.

Keep children out ofthe mowing area and in the watchful

care of a responsible adult other than the operator.

Be alert and turn machine off if a child enters the

area.

Before and while backing, look behind and down for

small children.

Mow up and down slopes (15° Max), not across.

Choose a low ground speed so that you will not have

to stop or shift while on the slope.

Avoid starting, stopping, or turning on a slope. If the

tires lose traction, disengage the blades and proceed

slowly straight down the slope.

If machine stops while going uphill, disengage blades,

shift into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

PRODUCT SPECiFiCATiONS

Gasoline Capacity 1.50 Gallons

and Type: Unleaded Regular

Oil Type (API-SG-SL): SAE 30 (above 32°F) o

SAE 5W-30 (below 32 F)

Oil Capacity: W/Filter: 56 oz.

W/O Filter: 48 oz.

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed (MPH): Forward:

I st 1.2

2nd 1.5

3rd 2.4

4th 3.5

5th 4.8

6th 5.3

Reverse: 1.5

Charging System: 15 Amps @ 3600

Battery: AMP/HR: 28

Min. CCA: 230

Case Size: U1R

Blade Tor ue: 45-55 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor.

Ithas been designed, engineered and manufactured to give

you the best possible dependability and performance.

Should you experience any problem you can not easily rem-

edy, please contact your nearest authorized service center/

department. We have competent, well-trained technicians

and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

•Follow a regular schedule in maintaining, caring for

and using your tractor.

• Follow the instructions under "Maintenance" and "Stor-

age" sections of this manual.

WARNING: This tractor is equipped with an internal com-

bustion engine and should not be used on or near any

unimproved forest-covered, brush-covered orgrass-covered

land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if

any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

A spark arrester for the muffler is available through your

nearest authorized service center/department.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply

on federal lands.

TABLE F CONTENTS

SAFETY RULES ......................................................... 2=3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ................................. 4

ASSEMBLY ................................................................. 6-7

OPERATION ............................................................. 8-12

MAINTENANCE SCHEDULE ...................................... 13

MAINTENANCE ..................................................... 13-15

SERVICE AND ADJUSTMENTS ............................ 16-21

STORAGE ....................................................................22

TROUBLESHOOTING ............................................ 23-24

WARRANTY ............................................................ 26-27

SE LE PARTS

Steering Wheel

Steering

Wheel Insert Steering

Wheel

L i ]--_

Steering Wheel

Adapter Steering Boot

(1) Large

Flat Washer

(1) Hex Bolt

Steering

Extension

Shaft

(1) Lock

Washer

(1) Seat

Seat

(1) Washer

(1) Knob

Slope Sheet

(1) Oil Drain Tube

For Future Use

Key(s)

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(1) 5/16" wrench Utility knife

(2) 7/16" wrenches Tire pressure gauge

(2) 1/2" wrenches Pliers

(1) 9/16" wrench

When right or left hand ismentioned inthis manual, itmeans

when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons

from carton.

• Cut along dotted lines on all four panels of carton.

Remove end panels and lay side panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM

SKID

TO CHECK BATTERY (See Fig. 1)

• Lift seat to raised position.

NOTE: If this battery is put into service after month and

year indicated on label (label is located between terminals)

charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in Maintenance section of this manual

for charging instructions.)

• For battery and battery cable installation see "RE-

PLACING BATTERY" in the Service and Adjustments

section in this manual.

LABEL

SEAT

TO INSTALL STEERING WHEEL (See Fig. 2)

ASSEMBLE EXTENSION SHAFT AND BOOT

Slide extension shaft onto lower steering shaft.

• Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing

straight forward.

• Remove steering wheel adapter from steering wheel

and slide adapter onto steering shaft extension.

• Position steering wheel so cross bars are horizontal

(left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, lock washer, hex bolt and

tighten securely.

• Snap steering wheel insert intocenter ofsteeringwheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN

SKIDTHAT MAY PUNCTURETIRES WHERE TRACTOR IS TO

ROLL OFF SKID.

STEERING

WHEEL

STEERING

BOOT

TABS

EXTENSION SHAFT j'' .....

TAB

LOWER

SHAFT

03i32

Fig. 1 Fig. 2

ASSEMBLY

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and flat washer securing

seat to cardboard packing and set aside for assembly

of seat to tractor.

• Pivot seat upward and remove from the cardboard pack-

ing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolts are

positioned over the large slotted holes in pan.

• Push down on seat to engage shoulder bolts in slots

and pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment

knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit in seat.

• Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

SEAT

SHOULDER

BOLTS

SEAT

WASHER

ADJUSTMENT _ _

Fig. 3

NOTE: You may now roll your tractor off the skid. Follow the

instructions below to remove the tractor from the skid.

_WARNING: Before starting, read, understand and follow

all instructions in the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in

front of tractor is clear of other people and objects.

TO ROLLTRACTOR OFF SKID (See Operation

section for location and function of controls)

• Raise attachment lift lever to its highest position.

• Releaseparkingbrakebydepressingclutch/brakepedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding the deflector shield up against

tractor.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory

for shipping purposes. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be prop-

erly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts inthe Service and Adjustments sec-

tion of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that

the brake is operating properly. See "TO CHECK BRAKE"

in the Service and Adjustments section of this manual.

Vf CHECKLIST

BEFORE YOU OPERATE YOUR NEW TRACTOR, WE

WISH TO ENSURE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION FROM THIS

QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

v" All assembly instructions have been completed.

J No remaining loose parts in carton.

v" Battery is properly prepared and charged.

v" Seat is adjusted comfortably and tightened securely.

J All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory.)

v" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling.)

v" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

J Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOWTO USEYOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

v" Engine oil is at proper level.

J Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

v" Become familiar with all controls, their location and

function. Operate them before you start the engine.

J Be sure brake system is in safe operating condition.

v" Be sure Operator Presence System and Reverse Op-

eration System (ROS) are working properly. (See the

Operation and Maintenance sections in this manual.)

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

LI\1

LOW CHOKE FAST SLOW

REVERSE NEUTRAL HiGH

iGNiTiON SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

OPERATION LOCKED UNLOCKED

SYSTEM (ROS)

FUEL OiL PRESSURE BATTERY

OVER TEMP

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

LIGHTS ON

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

REVERSE FORWARD MOWER HEIGHT MOWER LiFT

DANGER, KEEP HANDS

AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

NOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

OPERATION

KNOW YOUR TRACTOR

READ THiS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.

Save this manual for future reference.

03104

Fig. 4

Our tractors conform to the applicable safety standards of the American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower

the mower or other attachments mounted to your tractor.

(B) BRAKE PEDAL - Used for braking the tractor and

starting the engine.

the brake position.

(D) THROTTLE/CHOKE CONTROL - Used for starting

and controlling engine speed.

(E) ATTACHMENT CLUTCH LEVER -Used to engage the

mowerblades, orother attachmentsmountedtoyour tractor.

(F) IGNITION SWITCH - Used for starting and stopping

the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON"

POSITION - Allows operation of mower or other powered

attachment while in reverse.

(H) LIGHT SWITCH - Turns the headlights on and off.

(J) GEARSHIFT LEVER - Selects the speed and direction

of the tractor.

(M) FREEWHEEL CONTROL - Disengages transmission

for pushing or slowly towing the tractor with the engine off.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye damage. Always wear safety glasses or eye shields while operating your tractor

or performing any adjustments or repairs. We recommend awide vision safety mask over spec=

tacles or standard safety glasses.

HOW TO USE YOUR TRACTOR IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY

TO BE DISCHARGED (DEAD).

TO SET PARKING BRAKE (See Fig. 5)

Your tractor is equipped with an operator presence sens-

ing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

Depress clutch/brake pedal (B) into full "BRAKE" posi-

tion and hold.

•Place parking brake lever (C) in "ENGAGED" position

and release pressure from clutch/brake pedal. Pedal

should remain in "BRAKE" position. Ensure parking

brake will hold tractor securely.

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, al-

ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor corn=

pletely, as described above, before

leaving the operator's position to

empty grass catcher, etc.

TO USE THROTTLE CONTROL (D) (See Fig. 7)

Always operate engine at full speed (fast).

•Operating engine at less than full speed (fast) reduces

the engine's operating efficiency.

•Full speed (fast) offers the best mower performance.

Fig. 5

STOPPING (See Fig. 6)

MOWER BLADES

• To stop mower blades, move attachment clutch lever

to "DISENGAGED" position.

(tI_) ATTACHMENT (l_tl) ATTACHMENT

CLUTCH SWITCH CLUTCH SWITCH

"DISENGAGED .... ENGAGED"

Fig. 6

GROUND DRIVE

•To stop ground drive, depress clutch/brake pedal into

full "BRAKE" position.

• Move gearshift lever to neutral position.

ENGINE

•Move throttle control between half and full speed (fast)

position.

NOTE: Failure to move throttle control between half and

full speed (fast) position, before stopping may cause engine

to "backfire."

• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

Fig. 7

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the

gearshift lever.

• Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURETO DO

SOWILLSHORTENTHE USEFULLIFEOFYOURTRANSAXLE.

..... :_

10 Fig. 8

OPERATION

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The position of the attachment lift lever (A) determines the

cutting height.

Fig. 9

• Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately 1" to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately

2-1/2" during the cool season and to over 3" during hot

months. For healthier and better looking lawns, mow

often and after moderate growth.

• For best cutting performance, grass over 6" in height

should be mowed twice. Make the first cut relatively

high; the second to desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine. You must remain fully and centrally

positioned in the seat to prevent the engine from hesitat-

ing or cutting off when operating your equipment on rough,

rolling terrain or hills.

• Select desired height of cut with attachment lift lever.

• Start mower blades by engaging attachment clutch

control.

TO STOP MOWER BLADES

• Disengage attachment clutch control.

_ CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the deflector

shield (S) in place (See Fig. 10).

0294O

Fig. 10

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System

(ROS). Any attempt by the operator to travel in the reverse

direction with the attachment clutch engaged will shut off the

engine unless ignition key is placed inthe ROS "ON" position.

,all'WARNING: Backing up with the attachment clutch en-

gaged wh!le mowing is strongly discouraged. Turning the

ROS ON, to allow reverse operation with the attachment

clutch engaged, should only be done when the operator

decides it is necessary to reposition the machine with the

attachment engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION SYSTEM =

• Depress clutch/brake pedal all the way down and hold.

• With engine running, turn ignition key counterclockwise

to ROS "ON" position.

• Look down and behind before backing.

• Move gear shift lever to reverse (R) position and slowly

release clutch/brake pedal to start movement.

• When use of the ROS is no longer needed, turn the

ignition key clockwise to engine "ON" position.

ROS "ON" POSITION ENGINE "ON" POSITION

(NORMAL OPERATING)

TO OPERATE ON HILLS

!&w o ,oo:oooo,o,,v.o o,oowo1

hills with slopes greater than 15° and

do not drive across any slope.

• Choosetheslowestspeed beforestartingupordownhills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

• Movegearshift levertolstgear. Besureyouhaveallowed

room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and

clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

Raise attachment lift to highest position with attachment

lift control.

When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.

Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

TOWING CARTS AN D OTH ER ATTACH M ENTS

Tow only the attachments that are recommended by and

comply with specifications of the manufacturer of your trac-

tor. Use common sense when towing. Too heavy of a load,

while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OiL LEVEL

The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

"FULL' mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Maintenance section of this manual).

• To change engine oil, see the Maintenance section in

this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill.

Use fresh, clean, regular unleaded gasoline with a

minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline. Purchase fuel

in quantities that can be used within 30 days to ensure

fuel freshness.

CAUTION: Wipeoffanyspilled oilorfuel. Donot

_k store, spill or use gasoline near an open flame.

iMPORTANT: WHEN OPERATING INTEMPERATURES BELOW

32°F, USE FRESH, CLEAN WINTER GRADE GASOLINE TO

HELP ENSURE GOOD COLD WEATHER STARTING.

CAUTION: Alcohol blended fuels (called gasohol

or using ethanol or methanol) can attract moisture

which leads to separation and formation of acids

during storage. Acidic gas can damagethe fuel sys-

tern of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before

storage of 30 days or longer. Drain the gas tank,

start the engine and let it run until the fuel lines and

carburetor are empty. Use fresh fuel next season.

See Storage instructions for additional information.

Never use engine or carburetor cleaner products

in the fuel tank or permanent damage may occur.

TO START ENGINE (See Fig. 4)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position.

• Move throttle control to choke (1\1) position.

NOTE: Before starting, read the warm and cold starting

procedures below.

• Insert key into ignition and turn key clockwise to "START"

position and release key as soon as engine starts.

Do not run starter continuously for more than fifteen

seconds per minute. If the engine does not start after

several attempts, move throttle control to fast position,

wait a few minutes and try again. If engine still does

not start, move the throttle control back to the choke

(1\1)position and retry.

WARM WEATHER STARTING (50° F and above)

•When engine starts, move the throttle control to the

fast position.

• The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING ( 50° F and below)

•When engine starts, allow engine to run with the throttle

control in the choke (1",,I)position until the engine runs

roughly, then move throttle control to fast position. This

may require an engine warm-up period from several sec-

onds to several minutes, depending on the temperature.

• The attachments can also be used during the engine

warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 ° F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

MOWING TIPS

• Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

• The left hand side ofmower should be used for trimming.

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 11).

fr[.............................................

::J

Fig. 11

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

•Always operate engine at full throttle when mow=

ing to ensure better mowing performance and proper

discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

MAINTENANCE

SCHEDULE

Check Brake Operation

Check Tire Pressure

T Check Operator Presence & ROS Systems

A Check for Loose Fasteners

C Check/Replace Mower Blades

T Lubrication Chart

0 Check Battery Level

R Clean Battery and Terminals

Check Transaxle Cooling

Check Mower Levelness

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

NE Clean Air Filter

G Clean Air Screen

JInspect Muffler/Spark Attester

N Replace Oil Filter (If equipped)

E Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

m R_place Fuel Filter

BEFORE

EACH

USE

EVERY

HOURS

EVERY

HOURS

_1,2

EVERY

HOURS

_1,2

EVERY

100

HOURS

_,2

EVERY

SEASON

BEFORE

STORAGE

t,z

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusly conditions.

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must maintain tractor

as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

At least once a season, check to see if you should make

any of the adjustments described in the Service and

Adjustments section of this manual.

•At least once a year you should replace the spark plug,

clean or replace air filter, and check blades and belts

for wear. A new spark plug and clean air filter ensure

proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

•Check engine oil level.

•Check brake operation.

•Check tire pressure.

•Check operator presence and

ROS systems for proper operation.

•Check for loose fasteners.

LUBRICATION CHART

QSPINDLE ZERK

i,".tr

I It_

OFRONT WHEEL ._.._,r'-I

BEARING ZERK 2"_ i_":._

(_)SAE 30 OR 10W30 MOTOR OIL

QGENERALPURPOSE GREASE

(3)REFER TO MAINTENANCE "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH

HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL

ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF

THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST

BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE

LUBRICANT SPARINGLY.

MAINTENANCE

TRACTOR

Always observe safety rules when performing any

maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest

speed in highest gear on a level, dry concrete or paved

surface, then brake must be checked and adjusted. (See

"TO CHECK BRAKE" in the Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See the sides

of tires for proper PSI).

• Keep tires free of gasoline, oil, or insect control

chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due

to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot

and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE

OPERATION SYSTEM (ROS) (See Fig. 12)

Be sure operator presence and reverse operation systems

are working properly. If your tractor does not function as

described, repair the problem immediately.

• The engine should not start unless the brake pedal is

fully depressed, and the attachment clutch control is

in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt bythe operator

to leave the seat without first setting the parking brake

should shut off the engine.

• When the engine is running and the attachment clutch

is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless

the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

•When the engine is running with the ignition switch in

the engine "ON" position and the attachment clutch

engaged, any attempt by the operator to shift into

reverse should shut off the engine.

•When the engine is running with the ignition switch

in the ROS "ON" position and the attachment clutch

engaged, any attempt by the operator to shift into

reverse should NOT shut off the engine.

ROS "ON"

POSITION ENGINE "ON" POSITION

(NORMAL OPERATING)

Fig. 12

BLADE CARE

For best results mower blades must be kept sharp. Replace

bent or damaged blades.

_ AUTION: Use onlya replacement blade ap=

proved by the manufacturer of your tractor.

Using ablade not approved by the manu=

facturer of your tractor is hazardous, could

damage your tractor and void your warranty.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to

blades.

NOTE: Protect your hands with gloves and/or wrap blade

with heavy cloth.

• Remove blade bolt by turning counterclockwise.

• Install new or resharpened blade with stamped "THIS

SIDE UP" facing deck and mandrel assembly.

iMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

•Install and tighten blade bolt securely (45-55 Ft. Lbs.

torque).

iMPORTANT: SPECIAL BLADE BOLT IS HEATTREATED.

BLADE BOLT

(SPECIAL)

CENTER HOLE

Fig. 13

BATTERY

Your tractor has a battery charging system which issufficient

for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open.

•Recharge at 6-10 amperes for I hour.

NOTE: The original equipment battery on your tractor ismain-

tenance free. Do not attempt to open or remove caps or cov-

ers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

•Raise seat.

•Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

•Rinse the battery with plain water and dry.

•Clean terminals and battery cable ends with wire brush

until bright.

•Coat terminals with grease or petroleum jelly.

•Reinstall battery (See "REPLACING BATTERY" in

the Service and Adjustments section of this manual).

MAINTENANCE

V=BELTS

Check V-belts for deterioration and wear after 100 hours e

of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE MAINTENANCE

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

Do not attempt to clean transaxle while engine is running

or while the transaxle is hot. To prevent possible damage

to seals, do not use high pressure water or steam to clean

transaxle.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SG-SL. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100

C -30 -2; -1; ; 1'0 20 10 4;

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of operation or at least

once a year if the tractor is not used for 50 hou rs in one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation.

TO CHANGE ENGINE OiL (See Figs. 14 and 15)

Determine temperature range expected before oil change.

All oil must meet API service classification SG-SL.

•Be sure tractor is on level surface.

•Oil will drain more freely when warm.

•Catch oil in a suitable container.

•Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

•Remove yellow cap from end of drain valve and install

the drain tube onto the fitting.

OIL DRAIN VALVE

Fig. 15

Unlock drain valve by pushing inward and turning

counterclockwise.

To open, pull out on the drain valve.

After oil has drained completely, close and lock the

drain valve by pushing inward and turning clockwise

until the pin is in the locked position as shown.

Remove the drain tube and replace the cap onto to the

bottom fitting of the drain valve.

Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

Product Specifications section of this manual.

Use gauge on oil fill cap/dipstick for checking level.

For accurate reading, insert dipstick into the tube and

push down firmly into place before removing. Keep oil

up to, but not over, the "FULL' line on dipstick. Push

dipstick down firmly into the tube when finished.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with awire brush or

compressed airto remove dirt and stubborn dried gum fibers.

AIR FILTER

Your engine will not run properly using a dirty air filter.

Service air cleaner more often under dusty conditions.

See Engine Manual.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of use, whichever comes

first. Spark plug type and gap setting is shown in Product

Specifications section of this manual.

IN-LINE FUEL FILTER (See Fig. 16)

The fuel filter should be replaced once each season. Iffuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

•With engine cool, remove filter and plug fuel linesections.

•Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

•Be sure there are no fuel line leaks and clamps are

properly positioned.

•Immediately wipe up any spilled gasoline.

// / uu667

FUEL FILTER _ "---I___..,__

CLAMP

Fig. 16

CLEANING

•Clean engine, battery, seat,finish, etc. ofall foreign matter.

•Keep finished surfaces and wheels free of all gasoline,

oil, etc.

•Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure

washer to clean your tractor unless the engine and trans-

mission are covered to keep water out. Water in engine or

transmission will shorten the useful life of your tractor. Use

compressed air or a leaf blower to remove grass, leaves

and trash from tractor and mower.

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.

Place gearshift lever in neutral position.

•Place attachment clutch in "DISENGAGED" position.

•Turn ignition key to "STOP" and remove key.

•Ensure the blades and all moving parts have completely stopped.

•Disconnects_ark__ugwirefromsparkp_ugandp_acewirewhereitcannotcomeincontactwithp_ug_

TO REMOVE MOWER (See Fig. 17)

• Place attachment clutch in "DISENGAGED" position.

• Lower attachment lift lever to its lowest position.

• Remove mower belt from engine pulley (M).

• Remove retainer spring (K), slide collar (L) off and push

housing guide (P) out of bracket.

• Remove clutch cable spring (Q) from idler arm (R).

• Disconnect front link (E) from mower - remove retainer

spring and washer.

• Go to either side of mower and disconnect mower

suspension arm (A) from chassis and rear lift link (C)

from rear mower bracket (D) - remove retainer springs

and washers.

• Go to other side of mower and disconnect the suspen-

sion arm and rear lift link.

&CAUTION: After rear lift links are dis=

connected, the attachment lift lever

will be spring loaded. Have a tight grip

on lift lever when changing position of

the lever.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINK (E) AND REAR LIFT LINKS

(Q) INTO THE CABLE GUIDE ON FRONT EDGE OF

LOWER DASH.

TO iNSTALL MOWER (See Figs. 17=22)

Be sure tractor is on level surface and engage parking

brake.

• Lower attachment lift lever to its lowest position.

CAUTION: Lift lever is spring loaded.

Have atight grip on lift lever, lower it

slowly and engage in lowest position.

NOTE: Be sure mower side suspension arms (A) are point-

ing forward before sliding mower under tractor.

• Slide mower under tractor until it is centered under

tractor.

• Slide mower out from under right side of tractor.

Fig. 17 03042

SERVICE AND ADJUSTMENTS

ATTACH MOWER SIDE SUSPENSION ARMS (A) TO

CHASSIS - Position hole in arm over pin (B) on outside

of tractor chassis and secure with retainer spring.

Repeat on opposite side of tractor.

Fig. 18

• Insert end of link (E) into hole in front mower bracket

and secure with washer and retainer spring (J).

• ATTACH REAR LIFT LINKS (C) - Lift rear corner of

mower and position slot in link assembly over pin (D)

on rear mower bracket and secure with washer and

retainer spring.

• Repeat on opposite side of tractor.

FiG. 19

Fig. 20

• Hook end of clutch cable spring (Q) into hole in idler

arm (R).

• Push clutch cable housing guide (P) into bracket, slide

collar (L) onto guide and secure with retainer spring (K).

• Install belt on engine pulley (M).

ATTACH FRONT LINK (E) -Work from left side of trac-

tor. Insert rod end of link assembly through front hole

in tractor front suspension bracket (F).

Fig. 21

iMPORTANT: CHECK BELT FOR PROPER ROUTING

IN ALL MOWER PULLEY GROOVES.

• Raise attachment lift lever to highest position.

• If necessary, adjust gauge wheels before operating

mower as shown in the Operation section of this manual.

Fig. 22 03042

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER •If adjustment is necessary, see steps in Visual Adjust-

ment instructions above.

Ensure tires are properly inflated to the PSI shown on tires.

If tires are over or under inflated, it may affect the appear-

ance of your lawn and lead you to think the mower is not

adjusted properly.

VISUAL SIDE=TO=SIDE ADJUSTMENT (See Fig. 23A)

• With all tires properly inflated and if your lawn appears

unevenly cut, determine which side of mower iscutting

lower.

NOTE: As desired, you can raise the low side of mower

or lower the high side.

• Go to side of mower you wish to adjust.

•With a 3/4" or adjustable wrench, turn lift link adjust-

ment nut (A) to the left to lower the mower, or, to the

right to raise the mower.

Turn nut right Turn nut left

to raise mower to lower mower

Fig. 23A

NOTE: Each full turn of adjustment nut will change mower

height about 3/16".

•Test your adjustment by mowing some uncut grass

and visually checking the appearance. Readjust, if

necessary, until you are satisfied with the results.

PRECISION SIDE=TO=SIDE ADJ USTM ENT (See Fig. 23B)

• With all tires properly inflated, park tractor on level

ground or driveway.

i_ CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap

blade with heavy cloth.

Raise mower to its highest position.

At both sides of mower, position blade at side and

measure the distance (A) from bottom edge of blade

to the ground. The distance should be the same on

both sides.

Fig. 23B

• Recheck measurements, adjust if necessary until both

sides are equal.

FRONT=TO-BACK ADJUSTMENT (See Figs. 230 &23D)

IMPORTANT: Deck must be level side-to-side.

To obtain the best cutting results, the mower blades should

be adjusted so the front tip is 1/8" to 1/2" lower than the

rear tip when the mower is in its highest position.

_CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap

blade with heavy cloth.

Raise mower to highest position.

Position any blade so the tip is pointing straightforward.

Measure distance (B) to the ground at front and rear tip

of the blade.

Fig. 23C

Iffront tip of blade is not 1/8" to 1/2" lower than the rear

tip, go to the front of tractor.

• With an 11/16" or adjustable wrench, loosen jam nut A

several turns to clear adjustment nut B.

•With a 3/4" oradjustable wrench, turn front link adjustment

nut (B) clockwise (Itighten) to raise the front of mower,

or, counterclockwise (loosen) to lower the front mower.

TIGHTEN ADJUST LOOSEN

NUT B TO RAISE ADJUST NUT

MOWER ....... B TO LOWER

MOWER

LOOSEN JAM NUTA FIRST

Fig. 23D

NOTE: Each full turn of the adjustment nut will change

mower height about 1/8".

• Recheck measurements, adjust if necessary until front

tip of blade is 1/8" to 1/2" lower than the rear tip.

• Hold adjustment nut inposition with wrench and tighten

jam nut securely against adjustment nut.

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 24)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake.

BELT REMOVAL

•Remove mower from tractor (See "TO REMOVE

MOWER" in this section of manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION

• Work belt around both mandrel pulleys and idler pul-

leys.

• Ensure belt is in all pulley grooves and inside all belt

guides.

• Install mower (See "To Install Mower" in this section of

manual).

MANDREL

PULLEY

IDLER

PULLEYS

PULLEY

Fig. 24

33043

TO CHECK BRAKE

If tractor requires more than five (5) feet to stop at highest

speed in highest gear on a level., dry concrete or paved

surface, then brake must be servlcea.

You may also check brake by:

• Park tractor on a level, dry concrete or paved surface,

depress brake pedal all the way down and engage

parking brake.

• Place gear shift lever in neutral (N) position.

The rear wheels must lock and skid when you try to manu-

ally push the tractor forward. If the rear wheels rotate,

then the brake needs to be serviced. Contact a qualified

service center.

TO REPLACE MOTION BELT DRIVE

(See Fig. 25)

Park the tractor on level surface. Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest.

BELT REMOVAL

•Remove mower (See "TO REMOVE MOWER" in this

section of manual).

NOTE: Observe entire motion drive belt and position of all

belt guides and keepers.

•Remove belt from stationary idler (A) and clutching

idler (B).

•Pull belt slack toward rear oftractor. Carefully remove

belt upwards from transmission input pulley and over

cooling fan blades (D).

•Remove belt downward from engine pulley (E).

•Slide belt toward rear of tractor, off the steering plate

(F) and remove from tractor.

BELT INSTALLATION

•Install new belt from tractor rear to front, over the steer-

ing plate (F) and above clutch brake pedal shaft (G).

•Pull belt toward front of tractor and roll belt onto engine

pulley (E).

•Pull belt toward rear of tractor. Carefullywork belt down

around transmission cooling fan and onto the input

pulley (D). Be sure belt is inside the belt keeper.

•Install belt through stationary idler (A) and clutching

idler (B).

•Ensure belt is in all pulley grooves and inside all belt

guides and keepers.

•Install mower (See "TO INSTALL MOWER" in this

section of manual).

Fig. 25

SERVICE AND ADJUSTMENTS

TRANSAXLE GEAR SHIFT LEVER NEUTRAL=

ADJUSTMENT (See Fig. 26)

The transaxle should be in neutral when the gear shift

lever is in neutral (N) (lock gate) position. The adjustment

is preset at the factory; however, if adjustment is needed,

proceed as follows:

• Ensure transaxle is in neutral.

NOTE: When the tractor rear wheels move freely, the

transaxle is in neutral.

• Loosen adjustment bolt in front of the right rear

wheel.

• Position the gear shift lever in the neutral position.

• Tighten adjustment bolt securely.

NOTE: Ifadditional clearance is needed to get to adjustment

bolt, move mower deck height to the lowest position.

NEUTRAL

LOCK GATE

GEARSHIFT LEVER

ADJUSTMENT

BOLT

Fig. 26

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straightforward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE=IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. Ifdamage has occurred to affect the front wheel

toe-in or camber, contact your nearest authorized service

center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 27)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

• Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

WASHERS

RETAINING

RING

SQUARE KEY (REAR t

WHEEL ONLY)

Fig. 27

TO START ENGINE WITH AWEAK BATTERY

(See Fig. 28)

WARNING: Lead=acid batteries gen=

crate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be

recharged. (See "BATTERY" in the Maintenance section

of this manual).

If "jumper cables" are used for emergency starting, follow

this procedure:

IMPORTANT: YOURTRACTOR ISEQUIPPEDWITHA 12VOLT

SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT

SYSTEM. DO NOTUSEYOURTRACTOR BATTERYTOSTART

OTHER VEHICLES.

TO ATTACH JUMPER CABLES

•Connect one end of the RED cable to the POSITIVE

(+) terminal of each battery(A-B), taking care not to

short against tractor chassis.

•Connect one end ofthe BLACKcable to the NEGATIVE

(-) terminal (C) of fully charged battery.

•Connect the other end of the BLACK cable (D) to good

chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER

•BLACK cable first from chassis and then from the fully

charged battery.

•RED cable last from both batteries.

WEAK OR DEAD

BATTERY FULLY CHARGED

BATTERY

Fig. 28

SERVICE AND ADJUSTMENTS

REPLACING BATTERY (See Figs. 29 and 30) TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

WARNING: Do not short battery termi=

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc. Positive terminal must

be connected first to prevent sparking

from accidental grounding.

• Lift seat pan to raised position.

• Disconnect BLACK battery cable firstthen RED battery

cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as

old battery.

• First connect RED battery cable to positive (+) terminal

with hex bolt and keps nut as shown. Tighten securely.

Slide terminal cover over terminal.

• Connect BLACK grounding cable to negative (-) ter-

minal with remaining hex bolt and keps nut. Tighten

securely.

SEAT PAN

Fig. 29

TERMINAL KEPS NUT _.._\

COVER _ _"_ HEX

BOLT

POSITIVE (RED) CABLE NEGATIVE (BLACK) CABLE

Fig. 30

TO REPLACE HEADLIGHT BULB

•Raise hood.

• Pull bulb holder out of the hole in the backside of the

grill.

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

• Check wiring.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 31)

•Raise hood.

•Unsnap headlight wire connector.

•Stand infront of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

•To replace, reverse above procedure.

HOOD

HEADLIGHT

WIRE

CONNECTOR

Fig. 31

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and

adjustment should not be necessary. If adjustment is nec-

essary, see engine manual.

TO ADJUST CHOKE CONTROL

The choke control has been preset at the factory and ad-

justment should not be necessary. If adjustment is neces-

sary, see engne manual.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not

operate properly due to suspected carburetor problems,

take your tractor to an authorized service center for repair

and/or adjustment.

STORAGE

Immediately prepare your tractor for storage at the end

of the season or if the tractor will not be used for 30 days

or more.

!_ WARNIN G: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allowthe engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower

isto be stored for aperiod of time, clean it thoroughly, remove

all dirt, grease, leaves, etc. Store in a clean, dry area.

•Clean entire tractor (See "CLEANING" in the Mainte-

nance section of this manual).

•Inspect and replace belts, if necessary (See belt re-

placement instructions inthe Service and Adjustments

section of this manual).

•Lubricate as shown in the Maintenance section of this

manual.

•Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

•Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

•Fully charge the battery for storage.

•After a period of time in storage, battery may require

recharging.

•To help prevent corrosion and power leakage during

long periods of storage, battery cables should be dis-

connected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Mainte-

nance section of this manual).

•After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

•If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANTTO PREVENT GUM DEPOSITS

FROM FORMING IN ESSENTIAL FUELSYSTEM PARTS SUCH

AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK

DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT

ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING

ETHANOLOR METHANOL) CAN ATTRACT MOISTURE WHICH

LEADS TO SEPARATION AND FORMATION OFACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM

OF AN ENGINE WHILE IN STORAGE.

•Empty the fuel tank by starting the engine and let it run

until the fuel lines and carburetor are empty.

•Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

•Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in mini-

mizing the formation of fuel gum deposits during storage.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to

allow the stabilizer to reach the carburetor. Do not empty

the gas tank and carburetor if using fuel stabilizer.

ENGINE OiL

Drain oil (with engine warm) and replace with clean en-

gine oil. (See "ENGINE" in the Maintenance section of

this manual).

CYLINDER(S)

•Remove spark plug(s).

•Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

•Turn ignition key to "START" position for a few seconds

to distribute oil.

•Replace with new spark plug(s).

OTHER

•Do not store gasoline from one season to another.

•Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

•If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

•Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVERCOVERTRACTORWHILE ENGINE AND

EXHAUST AREAS ARE STILL WARM.

TROU OOTI G POI

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

Engine will not turn over

Engine clicks but will

not start

Loss of power

Excessive vibration

1. Out of fuel.

2. Engine not "CHOKED" properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Clutch/brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

1. Fill fuel tank.

2. See "TO START ENGINE" in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor" in Service Adjustments

section.

10. Contact an authorized service center/department.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank with fresh, clean gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor" in Service Adjustments

section.

8. Contact an authorized service center/department.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact an authorized service center/department.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Raise cutting height/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank with fresh, clean gasoline.

9. Empty fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See "To Adjust Carburetor" in Service Adjustments

section.

15. Contact an authorized service center/department.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts.

T BLESHOOTING POINTS

PROBLEM

Engine dies when

tractor is shifted

into reverse

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poor cut=uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery will not charge

Engine "backfires" when

turning engine "OFF"

CAUSE

Reverse operation system

(ROS) is not "ON" while

mower or other attachment

is engaged.

1. Faulty operator-safety presence control system.

CORRECTION

1. Turn ignition key to

ROS "ON" position.

See Operation section.

1. Check wiring, switches and connections. If not

corrected, contact an authorized service center/

department.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Place throttle control in "FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

1. Light switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

1, Engine throttle control not set between half and

full speed (fast) position before stopping engine.

1. Turn light switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Move throttle control between half and full speed

(fast) position before stopping engine.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

_hb ARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to atree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Two-Year Limited Lawn and

Garden Consumer Ride-On

Warranty

Ariens Company (Ariens) warrants to the original purchaser that Ariens and Gravely brand consumer products

manufactured and sold by Ariens after December 31, 2007 will be free from defects in material and workmanship for a period

of two years after the date of purchase. An authorized Ariens dealer (Ariens brand products) or Gravely dealer (Gravely brand

products) will repair any defect in material or workmanship, and repair or replace any defective part, subject to the conditions,

limitations and exclusions set forth herein. Such repair or replacement wilt be free of charge (labor and parts) to the original

purchaser except as noted below.

Five-Year Limited Warranty on Mower Deck Shell

The deck shell on zero-turn riding mowers is warranted to the original purchaser for five years from the date of pur-

chase. Any defect in material or workmanship of the deck shell will be repaired free of charge (parts and labor) to the orig-

inal purchaser for two years after the date of purchase. For the third through fifth year from the date of purchase, the parts

required to repair a defect in material or workmanship of the deck shell, not the labor, will be provided free of charge.

Five-Year Limited Warranty on Main Frame

The main frame on zero-turn riding mowers is warranted to the original purchaser for five years from the date of pur-

chase. Any defect in material or workmanship of the main frame wilt be repaired free of charge (parts and labor) to the

original purchaser for two years after the date of purchase. For the third through fifth year from the date of purchase, the

parts required to repair a defect in material or workmanship of the main frame, not the labor, wilt be provided free of

charge.

90-Day Limited Warranty on Service Parts and Accessories

Genuine Ariens or Gravely brand service parts and accessories are warranted to be free from defects in material and

workmanship for a period of 90 days after the date of purchase. An authorized Ariens or Gravely dealer will repair or

replace any such part or accessory free dcharge, except for labor, during that period.

The duration of all warranties herein applies only if the product is put to personal use around a household or residence. If the

product is put to any business use, agricultural, commercial, or industrial, then the duration of these warranties shall be 90

days after the date of purchase. If any product is rented or leased, then the duration of these warranties shall be 90 days after

the date of purchase.

Exceptions, Limitations, Exclusions

Customer Responsibilities

complete the product registration card in the literature package and return it to the Ariens Company, or register the unit online

at www.ariens.com or www.gravely.com.

To obtain warranty service, the original purchaser must:

•Perform the maintenance and minor adjustments explained in the owner's manual.

•Promptly notify Ariens or an authorized Ariens or Gravely service representative of the need for warranty service.

•Transport the product to and from the place of warranty service.

•Have the warranty service performed by an authorized Ariens or Gravely service representative.

To find an Ariens or Gravely authorized service representative, contact Ariens at:

655 W. Ryan Street

Brittion, WI 54110

(920) 756- 2141

www.ariens.com

www.gravely.com

ARIENS COMPANY

GRAVELY® I STENS® I LOCKE® I NATIONAL® I BYNORM® I EVERRIDE® I GREAT DANE ®

Exceptions and Limitations

• Batteries are warranted only for a period of 12 months after date of purchase, on a prorated basis. For the first 90 days of

the warranty period, a defective battery will be replaced free of charge. If the applicable warranty period is more than 90

days, Ariens wilt cover the prorated cost of any defective battery, for up to 12 months after the date of purchase.

Exclusions = items Not Covered by This Warranty

•Engines and engine accessories are covered only by the engine manufacturer's warranty and are not covered by this

warranty.

•Eye-Q TM and Scan-Mate TM units are covered by their own warranty and are not covered by this warranty.

•Parts that are not genuine Ariens or Gravely service parts are not covered by this warranty.

•The following maintenance, service and replacement items are not covered by this warranty unless they are noted in the

Limitations section above: lubricants, spark plugs, oil, oil filters, air filters, fuel filters, brake linings, brake arms, shoes,

runners, scraper blades, shear bolts, mower blades, mower vanes, headlights, light bulbs, knives, cutters.

• Any misuse, alteration, improper assembly, improper adjustment, neglect, or accident which requires repair is not

covered by this warranty.

• This warranty applies only to products purchased in the United States (including Puerto Rico) and Canada. In all other

countries, contact place of purchase for warranty information.

Disclaimer

Ariens may from time to time change the design of its products. Nothing contained in this warranty shall be construed as

obligating Ariens to incorporate such design changes into previously manufactured products, nor shall such changes be

construed as an admission that previous designs were defective.

LIMITATION OF REMEDY AND DAMAGES

Ariens Company's liability under this warranty, and under any implied warranty that may exist, is limited to repair of any defect

in workmanship, and repair or replacement of any defective part. Ariens shall not be liable for incidental, special, or

consequential damages (including lost profits). Some states do not allow the exclusion of incidental or consequential

damages, so the above limitation or exclusion may not apply to you.

DISCLAIMER OF FURTHER WARRANTY

Ariens Company makes no warranty, express or implied, other than what is expressly made in this warranty. If the law of your

state provides that an implied warranty of merchantability, or an implied warranty of fitness for particular purpose, or any other

implied warranty, applies to Ariens Company, then any such implied warranty is limited to the duration of this warranty. Some

states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

ARIENS COMPANY

GRAVELY® I STENS® I LOCKE® I NATIONAL® I BYNORM® I EVERRIDE® I GREAT DANE ®

Ariens Company

655 West Ryan Street

Brillion, Wl 54110-1072

800-317-5898

www.ariens.com

_IL WARNING _i_

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects

or other reproductive harm.

Ariens 936037 User Manual TRACTOR Manuals And Guides 1011757L

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