Ariens 936045 User Manual TRACTOR Manuals And Guides 1011763L

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YDRO TRACTO
Operator

Manual
Models
936045 42" Hydro Tractor

ENGL,SH

433047 Rev. 1 04.08.10
Printed in USA

SAFETY
RULES
Practices for Ride=On

Safe Operation

Mowers

DANGER: THiS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
TO OBSERVE THE FOLLOWING SAFETY iNSTRUCTiONS COULD RESULT iN SERIOUS iNJURY OR DEATH.

•
•

WARNING: in orderto prevent accidental
starting when setting up, transporting,
adjusting or making repairs, always
disconnect spark plug wire and place
wire where it cannot contact spark plug.

•

WARNING:
tral,
you may
Dolose
not coast
control
down
of the
a hilltractor.
in neu-

•
WARNING: Tow onlythe attachments that
are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires
can lose traction with the ground and
cause you to lose control of your tractor.

•
•
•
•

•

WARNING
Engine exhaust, some of its constituents, and certain
vehicle components contain or emit chemicals
known to the State of California to cause cancer
and birth defects or other reproductive

•

harm.

I. GENERAL
•
•
•
•
•
•
•

•

OPERATION

Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on it,
do not mow it.

Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive
after handling.

Slow down before turning.
Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
cleaning the machine, removing the grass catcher, or
unclogging the discharge chute.
Operate machine only in daylight or good artificial
light.
Do not operate the machine while under the influence
of alcohol or drugs.
Watch for traffic when operating near or crossing
roadways.
Use extra care when loading or unloading the machine
into a trailer or truck.
Always wear eye protection when operating machine.
Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
Follow the manufacturer's recommendation for wheel
weights or counterweights.
Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or storing
the machine. Allow machine to cool before storage.

II. SLOPE

WARNING

FAILURE

harm. Wash hands

•
•

OPERATION

Read, understand, and follow all instructions on the
machine and in the manual before starting.
Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at
all times.
Only allow responsible adults, who are familiar with
the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.
Ensure the area is clear of bystanders
before
operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while
backing.
Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction.
Material may ricochet back toward the operator. Stop
the blades when crossing gravel surfaces.
Do not operate machine without the entire grass catcher,
discharge chute, or other safety devices in place and
working.

•
•

•

•
•

Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
Choose a low ground speed so that you will not have
to stop or shift while on the slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction,
which could cause the machine to roll over.
Use extra care while operating machine with grass
catchers or other attachments; they can affect the
stability of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot
on the ground.
Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly roll over if a wheel is over
the edge or if the edge caves in.

SAFETY
RULES
Practices for Ride=On

Safe Operation

Mowers

ill. CHILDREN
GENERAL SERVICE

Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
•
Keepchildrenoutofthemowingareaandinthewatchful
care of a responsible adult other than the operator.
•
Be alert and turn machine off if a child enters the

•
•
•

area,

•
•

Before and while backing, look behind and down for
small children.
Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a
child.

•
•
•
•

IV. TOWING
•

•
•
•
•

Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
Never allow children or others in or on towed
equipment.
On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.

e
e

V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.
•
Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
•
Use only approved gasoline container.
•
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling.
•
Never fuel the machine indoors.
•
Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances.
•
Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when filling.
•
Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. If this is not possible,
then refuel such equipment with a portable container,
rather than from a gasoline dispenser nozzle.
•
Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
•
If fuel is spilled on clothing, change clothing immediately.
•
Never overfill fuel tank. Replace gas cap and tighten
securely.

Ensure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Keep children out ofthe mowing area and in the watchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.

Before and while backing, look behind and down for
small children.

Mow up and down slopes (15 ° Max), not across.
Choose a low ground speed so that you will not have
to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.

Never operate machine in a closed area.
Keep all nuts and bolts tight to ensure the equipment
is in safe working condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine
running.
Check grass catcher components and the discharge
chute frequently and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service
as required.
Maintain or replace safety and instruction labels, as
necessary.

PRODUCT

SPECiFiCATiONS

CONGRATULATIONS
on your purchase of a new tractor.
It has been designed, engineered and manufactured to give
you the best possible dependability and performance.

Gasoline Capacity
And Type:

3.00 Gallons
Unleaded Regular

Oil Type (Api-Sg-SI):

SAE 30 (Above 32°F) o
SAE 5W-30 (Below 32 F)

Oil Capacity:

W/Filter:
64 Oz.
W/O Filter: 60 Oz.

Spark Plug:

Champion QC12YC
(Gap: .040")

Should you experience any problem you can not easily remedy, please contact your nearest authorized service center/
department. We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".

Ground Speed (Mph):

Forward:
Reverse:

CUSTOMER

5.2
2.9

Charging System:

3 Amps Battery
5 Amps Headlights

Battery:

AMP/HR:
28
MIN. CCA: 230
Case Size: U1R

Blade Torque:

45-55 Ft. Lbs. (62-75 Nm)

•
•

RESPONSIBILITIES

Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your tractor.
Follow the instructions under "Maintenance" and "Storage" sections of this manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply
on federal lands.

TABLE

F CONTENTS

SAFETY RULES .........................................................
2=3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY .................................................................
6=7
OPERATION .............................................................
8=14
MAINTENANCE SCHEDULE ...................................... 15

MAINTENANCE .....................................................
SERVICE AND ADJUSTMENTS ............................
STORAGE ....................................................................
TROUBLESHOOTING ............................................
WARRANTY ............................................................
4

15-18
19=25
26
27=28
30-33

UNASSEMBLED

PARTS

Steering Wheel

(1) Lock

Steering
Wheel Insert

(1) Large
Flat Washer

Steering
Wheel

Washer

\ _t

(1) Hex Bolt
|
I

i--

__i
[

[

I
'.

Steering

Wheel

Adapter

Steering
Extension
Shaft

/ /

"'J--"

Steering Boot

Seat

(1) Washer

(1) Seat

(1) Bolt

Slope Sheet
(1) Oil Drain Tube
For Future Use

Key(s)

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to ensure proper tightness.

TOOLS

REQUIRED

INSTALL STEERING WHEEL

FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard
wrench sizes are listed.

•

Position front wheels of the tractor so they are pointing
straight forward.

(1) 5/16" wrench

Utility knife

•

Remove steering wheel adapter from steering wheel
and slide adapter onto steering shaft extension.

(2) 7/16" wrenches

Tire pressure gauge

•

(2) 1/2" wrenches

Pliers

Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.

(1) 9/16" wrench

•

When right or left hand ismentioned in this manual, itmeans
when you are in the operating position (seated behind the
steering wheel).

Assemble large flat washer, lock washer, hex bolt and
tighten securely.

•

Snap steering wheel insert into center ofsteeringwheel.

•
Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO
ROLL OFF SKID.

TO REMOVE TRACTOR FROM CARTON
UNPACK

CARTON

•

Remove all accessible loose parts and parts cartons
from carton.

•

Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.

•

Check for any additional loose parts or cartons and
remove.

BEFORE REMOVING
SKID
TO CHECK
•

BATTERY

TRACTOR

FROM
STEERING
WHEEL

(See Fig. 1)

Lift seat to raised position.

NOTE: If this battery is put into service after month and
year indicated on label (label is located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual
for charging instructions.)
•

ADAPTER

TABS

For battery and battery cable installation see "REPLACING BATTERY" in the Service and Adjustments
section in this manual.

EXTENSION
TAB

LABEL

LOWER
SHAFT

Fig, 2
Fig. 1

TO INSTALL
ASSEMBLE

STEERING

WHEEL

INSTALL
•

(See Fig. 2)

EXTENSION SHAFT AND BOOT

•

Slide extension shaft onto lower steering shaft.

•

Place tabs of steering boot over tab slots in dash and
push down to secure.

•
•

•

SEAT (See Fig. 3 and 4)

Remove bolt and flat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
Remove the cardboard packing and discard.
Connect switch to seat.
Place seat on seat pan so all three (3) bottom pads
are positioned over large slotted holes in pan.
Push down on seat to engage pads in slots and pull
seat towards rear of tractor.
Raise seat and tighten bolt securely.

ASSEMBLY
CHECK

/
SEAT

The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
•
Reduce tire pressure to PSI shown on tires.

SWITCH

CHECK
PAD _
SLOT

CHECK

FOR PROPER

POSITION

OF BELTS

TAPE

See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

WiRiNG HARNESS

Fig. 3
e

DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.

[
F-_

TiRE PRESSURE

CHECK

Remove tape and discard.
Lower seat into operating position and sit on seat.
Press clutch/brake pedal all the way down. If operating
position is not comfortable, adjust seat.

BRAKE

SYSTEM

After you learn how to operate your tractor, check to see that
the brake is operating properly. See "TO CHECK BRAKE"
in the Service and Adjustments section of this manual.

/'CHECKLIST
TO ADJUST
•

SEAT (See Fig. 4):

BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH
TO ENSURE THAT YOU RECEIVE THE BES T PERFO RMA NCE
AND SATISFACTION FROM THIS QUALITY PRODUCT.

Grasp adjustment handle and pull up, slide seat to
desired position and release adjustment handle.
SLOT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

TAPE

J"
J"
FLAT
WASHER

J"
J"
J"
SEAT PAN

BO_

TAB

ADJUSTMENT
HANDLE

Fig. 4

NOTE: You may now roll your tractor off the skid. Follow the
instructions below to remove the tractor from the skid.
_i_ WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual.
Ensure tractor is in a well-ventilated area. Ensure the area
in front of tractor is clear of other people and objects.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA
ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

J"
J"

TO ROLLTRACTOR
OFF SKID (See Operation
section for location and function
of controls)
•

Raise attachment lift lever to its highest position.

•

Release parking brake by depressing clutch/brake pedal.

•

Place freewheel control in "transmission disengaged"
position (See "TO TRANSPORT" in the Operation
section of this manual).
Roll tractor forward off skid.

•
•

All assembly instructions have been completed.
No remaining loose parts in carton.
Battery is properly prepared and charged.
Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Ensure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
Check mower and drive belts. Ensure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
Before driving tractor, ensure freewheel control is in
"transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual).

J"
J"
J"

Remove banding holding the deflector shield up against
tractor.

Continue with the instructions that follow.
7

Engine oil is at proper level.
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls, their location and
function. Operate them before you start the engine.
Ensure brake system is in safe operating condition.
Ensure Operator Presence System and Reverse Operation System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO
START ENGINE" and "PURGE TRANSMISSION" in
the Operation section of this manual).

OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE

NEUTRAL

HiGH

I\1

LOW

CHOKE

FAST

SLOW
iGNiTiON SWITCH

ENGINE OFF

REVERSE
OPERATION
SYSTEM (ROS)

ENGINE ON

ENGINE START

PARKING BRAKE

oi
OVER TEMP
LIGHT

PARKING BRAKE
LOCKED

PARKING BRAKE
UNLOCKED

,t
FUEL

ATTACHMENT
CLUTCH DISENGAGED

OiL PRESSURE

ATTACHMENT
CLUTCH ENGAGED

BATTERY

REVERSE

FORWARD

will

indicates a hazard

result

in death

WARNING
FREE WHEEL
(Automatic Models only)

could

Failure to follow instructions

in death

in minor

when

if not avoided,

injury.
which,

or serious

indicates a hazard

result

CAUTION

which,

or serious

indicates a hazard

result

CAUTION
might

which,

or moderate

used without

if not avoided,

injury.
if not avoided,
injury.

the alert symbol,

indicates a situation that could result
to the tractor and/or engine.

could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can

NOT SURFACES

result in death, serious injury
and/or property damage.

could result in death,
property
damage.

if not avoided,
and/or

property

indicates a hazard

could

result

in death,

in damage

which,
serious

damage.

FIRE indicates a hazard

MOWER LiFT

KEEP AREA CLEAR
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS
AND FEET AWAY

DANGER
LIGHTS ON

MOWER HEIGHT

which,
serious

if not avoided,
injury

and/or

injury

OPERATION
KNOW YOUR TRACTOR
READ THiS MANUAL

AND SAFETY

RULES

BEFORE

OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.

03104
Fig. 5
Our tractors conform to the applicable safety standards of the American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise and lower
the mower or other attachments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting and stopping
the engine.

(B) BRAKE PEDAL - Used for braking the tractor and
starting the engine.

(G) REVERSE OPERATION
SYSTEM (ROS) "ON"
POSITION - Allows operation of mower or other powered
attachment while in reverse.

- Locks clutch/brake

(D) THROTTLE/CHOKE
CONTROL
and controlling engine speed.

pedal into

(H) LIGHT SWITCH - Turns the headlights on and off.
- Used for starting

(J) MOTION CONTROL LEVER - Selects the speed and
direction of the tractor.

(E) ATTACHMENT CLUTCH LEVER - Used to engage the
mowerblades, orother attachmentsmountedtoyour
tractor.

(M) FREEWHEEL CONTROL - Disengages transmission
for pushing or slowly towing the tractor with the engine off.

OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend standard safety
glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR
TO SET PARKING

BRAKE

•
Never use the choke to stop the engine.
iMPORTANT:
LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY
TO DISCHARGE AND GO DEAD.

(See Fig. 6)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
•
Depress clutch/brake pedal (B) into full "BRAKE" position and hold.
•

NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

Place parking brake lever (C) in "ENGAGED" position
and release pressure from clutch/brake pedal. Pedal
should remain in "BRAKE" position. Ensure parking
brake will hold tractor securely.

pletely, as described above, and set
CAUTION:
parking
brake
Always
before stop
leaving
tractor
the opera=
corn=
tot's position.

TO USE THROTTLE

CONTROL

(D) (See Fig. 8)

Always operate engine at full speed (fast).
•
Operating engine at less than full speed (fast) reduces
the engine's operating efficiency.
•
Full speed (fast) offers the best mower performance.

Fig. 6

STOPPING

(See Fig. 7)

MOWER BLADES •

To stop mower blades, place attachment clutch control
in the "DISENGAGED" position (r_).

Fig. 8

TO MOVE FORWARD

AND BACKWARD

(See Fig. 9)
The direction and speed of movement is controlled by the
motion control lever. (J)
(_il)

ATTACHMENT
CLUTCH SWITCH
"DISENGAGED ....

(IJ_)

ATTACHMENT
CLUTCH SWITCH
ENGAGED"

Fig. 7
GROUND DRIVE
•

To stop ground drive, depress brake pedal all the way
down.

•

Move motion control lever (J) to neutral position.

ENGINE
•

Move throttle control (D) between half and full speed
(fast) position.

NOTE: Failure to move throttle control between half and full
speed (fast) position, before stopping, may cause engine
to "backfire".

•

Release parking brake.

•

Slowly move motion control lever to desired position.

Fig. 9

Turn ignition key (F) to "STOP" position and remove
key. Always remove key when leaving tractor to prevent
unauthorized use.

Start tractor with motion control lever in neutral position.

OPERATION
TO ADJUST

MOWER

CUTTING

HEIGHT

TO OPERATE

(See Fig. 10)

MOWER

Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine. You must remain fully and centrally
positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough,
rolling terrain or hills.
•
Select desired height of cut with attachment lift lever.
•
Start mower blades by engaging attachment clutch
control.

The position of the attachment lift lever (A) determines the
cutting height.

TO STOP MOWER

BLADES

Disengage attachment clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield (S) in place (See Fig. 12).

Fig. 10
•

Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately 1" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
•
The average lawn should be cut to approximately
2-1/2" during the cool season and to over 3" during hot
months. For healthier and better looking lawns, mow
often and after moderate growth.
•
For best cutting performance, grass over 6" in height
should be mowed twice. Make the first cut relatively
high; the second to desired height.

TO ADJUST

GAUGE

WHEELS

(See Fig. 11)

Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.

02940
Fig. 12

NOTE:Adjust gauge wheels with tractor on a flat level
surface.
•

•

TO OPERATE

Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off
the ground. Install gauge wheel in appropriate hole as
shown and tighten securely.
Repeat for opposite side installing gauge wheel in same
adjustment hole.

ON HILLS

•

CAUTION: Do not drive up or down hills
with
than 15° and do not
drive slopes
acrossgreater
any slope.

Choose the slowest speed before starting up or down
hills.

•
•

Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
•
If stopping is absolutely necessary, push clutch/brake
pedal quicklyto brake position and engage parking brake.
•
Move motion control lever to neutral position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT
RETURN TO NEUTRAL POSITION WHEN THE BRAKE PEDAL
IS DEPRESSED.

Fig. 11

To restart movement, slowly release parking brake and
clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.

OPERATION
REVERSE

OPERATION

•

SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse
direction with the attachment clutch engaged will shut off
the engine unless ignition key is placed in the ROS "ON"
position.

•

Do not push or tow tractor at more than two (2) MPH.

•

To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, ensure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).

_WARNING:
Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless
absolutely necessary.

TOWING CARTS AND OTH ER ATTACHMENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.

USINGTHE REVERSE OPERATION SYSTEM (See Fig. 13)
Only use if you are certain no children or other bystanders
will enter the mowing area.
•
Move motion control lever to neutral (N) position.
•
With engine running, turn ignition key counterclockwise
to ROS "ON" position.
•
Look down and behind before and while backing.
•
Slowly move motion control lever to reverse (R) position to start movement.
•

Pull freewheel control out and into the slot and release
so it is held in the disengaged position.

BEFORE
CHECK

STARTING

ENGINE

THE ENGINE

OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
•
Check engine oil with tractor on level ground.
•
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL' mark on dipstick is reached. Do not overfill.
•
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Maintenance section of this manual).
•
To change engine oil, see the Maintenance section in
this manual.

When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.

ADD GASOLINE

ROS "ON"
POSITION

Fill fuel tank to bottom of filler neck. Do not overfill. Use
fresh, clean, regular unleaded gasolinewith a minimum
of 87 octane. (Use of leaded gasoline will increase
carbon and lead oxide deposits and reduce valve life).
Do not mix oil with gasoline. Purchase fuel in quantities
that can be used within 30 days to ensure fuel freshness.

ENGINE "ON" POSITION
(NORMAL OPERATING)

Fig. 13

TO TRANSPORT

(See Fig. 14)

fuel. Do not store, spill or use gasoline
near an open flame.

When pushing or towing your tractor, ensure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
•

iMPORTANT:WHEN OPERATINGIN TEMPERATURESBELOW
32°F, USE FRESH, CLEAN WINTER GRADE GASOLINE TO
HELP ENSURE GOOD COLD WEATHER STARTING.

Raise attachment lift to highest position with attachment
lift control.
TRANSMiSSiON

TRANSMiSSiON

CAUTION: Alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract moisture
which leads to separation and formation of acids
during storage. Acidic gas can damagethe fuel sys=
tern of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before
storage of 30 days or longer. Drain the gas tank,
start the engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel next season.
See Storage instructions for additional information.
Never use engine or carburetor cleaner products
in the fuel tank or permanent damage may occur.

ENGAGED

DISENGAGED

Fig. 14

OPERATION
TO START ENGINE

PURGE

(See Fig. 4)

When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
•
Ensure freewheel control is in the transmission engaged
position.
•
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
•
Place motion control lever in neutral position.
•
Move attachment clutch to "DISENGAGED" position.
•
Move throttle control to choke position.

TRANSMISSION

CAUTION:
Never
engage
or disengage]
freewheel lever
whilethe
engine
is running.

To ensure proper operation and performance, it is recommended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have developed during shipping of your tractor.
iMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BE PURGEDAFTER REINSTALLATIONBEFORE OPERATING
THE TRACTOR.

NOTE: Before starting, read the warm and cold starting
procedures below.
•
Insert key into ignition and turn key clockwise to "START"
position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen
seconds per minute. If the engine does not start after
several attempts, move throttle control to fast position,
wait a few minutes and try again. If engine still does
not start, move the throttle control back to the choke
position and retry.

1.
2.

WARM WEATHER STARTING (50°F (10°C and above)
•
When engine starts, move the throttle control to the
fast position.
•
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.

Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
Move motion control lever to neutral position. Shut- off
engine and set parking brake.
Engage transmission by placing freewheel control in
engaged position (See "TO TRANSPORT" in this section of manual).
Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral position, slowly
disengage clutch/brake pedal.
Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion
control lever to the neutral position. Repeat this procedure with the motion control lever three (3) times.

COLD WEATHER STARTING (50°F (10°C and below)
•
When engine starts, allow engine to run with the throttle
control in the choke position until the engine runs roughly,
then move throttle control to fast position. This may
require an engine warm-up period from several seconds
to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP
•
Before driving the unit in cold weather, the transmission
should be warmed up as follows:
•
Ensure the tractor is on level ground.
•
Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake
slowly return to operating position.
• Allow one minute for transmission to warm up. This
can be done during the engine warm up period.
•
The attachments can also be used during the engine
warm-up period after the transmission has been warmed
up.

Place tractor safely on a level surface - that is clear
and open - with engine off and parking brake set.
Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).
Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position. With
motion control lever in neutral position, slowly disengage
clutch/brake pedal.

CAUTION:
Atanytime, of duringstep4,there
may be movement
the drive wheels. i

Your transmission is now purged and now ready for normal
operation.

NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 ° F/0°C) the carburetor fuel mixture
may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and
Adjustments section of this manual.

OPERATION
MOWING

TIPS

•

Tire chains cannot be used when the mower housing
is attached to tractor.

•

Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution
of clippings and more uniform cutting.
When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 15).

•
•

•

(
Fig. 15
•

•

If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to ensure better mowing performance and proper
discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.

MAINTENANCE
BEFORE
EACH
USE

MAINTENANCE
SCHEDULE

EVERY
50
HOURS

Check

Check for Loose Fasteners
Check/Replace
Mower Blades
Lubrication Chart

Check

Battery

Level

Clean

Battery

and Terminals

Engine
Enqine

Oil (with oil filter)

Change

Engine

Oil (without oil filter)

Air Filter

Clean

Air Screen

Replace
Clean

Oil Filter
Engine

Replace

v"
_,2

(if equipped)

v"2
V'

Fins

Plug

Fuel Filter

often

when

operating

under

2 - Service

often

when

operating

in dirty

a heavy
or dusty

load

or in high

ambient

temperatures.

conditions.

3 - Replace

blades

4 - Not required

often

when

with

mowing

in sandy

maintenance-free

soil.

5 - See

Cleaning

in Maintenance

Section.

battery.

LUBRICATION

CHART

(_ SPINDLE ZERK,

Some adjustments will need to be made periodically to
properly maintain your tractor.
At least once a season, check to see if you should make
any of the adjustments described in the Service and
Adjustments section of this manual.

SPINDLE ZERK

(_FRONT
WHEEL
BEARING
ZERK

FRONT
WHEEL
BEARING
ZERK
ENGINE

SECTOR
GEAR
TEETH

At least once a year you should replace the spark plug,
clean or replace air filter, and check blades and belts
for wear. A new spark plug and clean air filter ensure
proper air-fuel mixture and help your engine run better
and last longer.

EACH USE

Check engine oil level.

01965

Check brake operation.

(_
(_

Check tire pressure.
•

if equipped

RECOMMENDATIONS

The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.

•

_,,,,,..,=,,=====.,=_

1 - Change

BEFORE

_1,2

Air Filter Paper Cartridge

R_lace

GENERAL

•

_1,2

Attester

Cooling

Spark

Replace
m

V'2

Muffler/Spark

V"2

Clean

Change

Inspect

BEFORE
STORAGE

HOURS

Oil Level

EVERY
SEASON

100

Clean Debris Off Steering Plate
Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
Check

EVERY

v'
v"

Presence & ROS Systems

EVERY
25
HOURS

Check Brake Operation
Check Tire Pressure
Operator

EVERY
8
HOURS

Check operator presence and ROS systems for proper
operation.
Check for loose fasteners.

General Purpose Grease
Refer to Maintenance "ENGINE" Section

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTEN THE LIFE OFTHE SELF-LUBRICATING BEARINGS.
IFYOU FEELTHEY MUST BE LUBRICATED, USE ONLYA DRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

MAINTENANCE
BLADE

TRACTOR
Always observe
maintenance.

safety

rules

when

performing

CARE

For best results mower blades must be kept sharp. Replace
bent or damaged blades.

any

BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted. (See
"TO CHECK BRAKE" in the Service and Adjustments
section of this manual).

BLADE

TIRES

•

Maintain proper air pressure in all tires (See the sides
of tires for proper PSI).

•

Keep tires free of gasoline, oil, or insect
chemicals which can harm rubber.

•

Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.

proved by the manufacturer of your tractor.
Using
a blade
by the
manu=
AUTION:
Use not
onlyaapproved
replacement
blade
ap=
facturer of your tractor is hazardous, could
damage your tractor and void your warranty.

REMOVAL

(See Fig. 17)

Raise mower to highest position to allow access to
blades.

NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.

control

•
•

Remove blade bolt by turning counterclockwise.
Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
iMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.

NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and corrosion.

•

Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
iMPORTANT: SPECIAL BLADE BOLT IS HEAT TREATED.

OPERATOR PRESENCE SYSTEM AND REVERSE
OPERATION SYSTEM (ROS) (See Fig. 16)
Ensure operator presence and reverse operation systems
are working properly. If your tractor does not function as
described, repair the problem immediately.
•

The engine should not start unless the brake pedal is
fully depressed, and the attachment clutch control is
in the disengaged position.

BLADE BOLT
(SPECIAL)

CHECK OPERATOR PRESENCE SYSTEM
•

When the engine is running, any attempt bythe operator
to leave the seat without first setting the parking brake
should shut off the engine.

•

When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.

•

The attachment clutch should never operate unless
the operator is in the seat.

CENTER HOLE

Fig. 17

BATTERY
Your tractor has a battery charging system which issufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
•
Keep battery and terminals clean.
•
Keep battery bolts tight.
•
Keep small vent holes open.
•
Recharge at 6-10 amperes for I hour.
NOTE: The original equipment battery on your tractor ismaintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

CHECK REVERSE OPERATION (ROS) SYSTEM
•

When the engine is running with the ignition switch in
the engine "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should shut off the engine.

•

When the engine is running with the ignition switch
in the ROS "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should NOT shut off the engine.

TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
•
Raise seat.
•

ROS "ON"
POSITION

•
•

ENGINE "ON" POSITION
(NORMAL OPERATING)

•
•

Fig. 16

Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush
until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See "REPLACING BATTERY" in
the Service and Adjustments section of this manual).

MAINTENANCE
V=BELTS

OIL DRAIN VALVE

Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE

CLOSED
AND
----_._
__Z_L-/_'_
LOCKED
_"-['_-__

MAINTENANCE

POSITION

__._

DRA N

The transmission fan and cooling fins should be kept clean
to ensure proper cooling.

YELLOW

Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or
steam to clean transmission.

CAP _I--_

_,__

TUBE

Fig. 18

Inspect cooling fan to ensure fan blades are intact and
clean.
Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean coolingfins.

TRANSAXLE

-'_'\

Unlock drain valve by pushing inward and turning
counterclockwise.

*
*

To open, pull out on the drain valve.
After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECl FICATIONS" section of this manual.

PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.

ENGINE

Use gauge on oil fill cap/dipstick for checking level.
Ensure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL' line on dipstick. Tighten
cap onto the tube securely when finished.

ENGINE

LUBRICATION

OIL FILTER

Replace the engine oil filter every season or every other oil
change ifthe tractor is used more than 100 hours in one year.

Only use high quality detergent oil rated with API service
classification SG-SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.

AIR FILTER
Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions.

SAE VISCOSITY GRADES

CLEAN AIR SCREEN
F
C

-20
-30

0
-2;

TEMPERATURE

30
-1;
RANGE

;

60
1'0

ANTICIPATED

BEFORE

80
20
NEXT

Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with awire brush or
compressed air to remove dirt and stubborn dried gum fibers.

100
30

OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, they will result in increased
oil consumption when used above 32°R Check your engine
oil level more frequently to avoid possible engine damage
from running low on oil.

ENGINE

Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one year.

Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and other
cooling shrouds. Clean the cooling fins and external surfaces
as necessary. Ensure the cooling shrouds are reinstalled.

ENGINE

NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds removed
will cause engine damage due to overheating.

OIL (See Fig. 18)

Determine temperature range expected before oil change.
All oil must meet API service classification SG-SL..
*
Ensure tractor is on level surface.
*
*
*
*

SYSTEM

To ensure proper cooling, ensure the grass screen, cooling fins, and other external surfaces of the engine are kept
clean at all times.

Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.

TO CHANGE

COOLING

MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.

Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.

SPARK

PLUGS

Replace spark plugs
season or after every
first. Spark plug type
Specifications section

at the beginning of each mowing
100 hours of use, whichever comes
and gap setting is shown in Product
of this manual.

MAINTENANCE
IN=LINE FUEL FILTER

(See Fig. 19)

DECK WASHOUT

The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
•
With engine cool, removefilter and plug fuel linesections.
•
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
•
Ensure there are no fuel line leaks and clamps are
properly positioned.
•
Immediately wipe up any spilled gasoline.

Your tractor's deck is equipped with a washout port on
its surface as part of its deck wash system. It should be
utilized after each use.
1. Drive the tractor to a level, clear spot on your lawn, near
enough to a water spigot for your garden hose to reach.
IMPORTANT: Make certain the tractor's discharge chute is
directed AWAY from your house, garage, parked cars, etc.
Remove bagger chute or mulch cover if attached.
2. Ensure the attachment
clutch control is in the
"DISENGAGED" position, set the parking brake, and
stop the engine.
3. Thread the nozzle adapter (packaged with your tractor's
Operator's Manual) onto the end of your garden hose.
4. Pull backthe lock collar of the nozzle adapter and push
the adapter onto the deck washout port at the left end
of the mower deck. Release the lock collar to lock the
adapter on the nozzle.

CLAMP

CLAMP _--_
FUEL FILTER _

PORT (See Fig. 21)

U0667

Fig. 19

CLEANING
NOZZLE ADAPTER

Clean engine, battery, seat, finish, etc. of all foreign
matter.
•

Clean debris from steering plate. Debris can restrict
clutch/brake pedal shaft movement, causing belt slip
and loss of drive.
CAUTION:
Avoid
all Fig.
pinch
movable parts
(See
20)points and
Fig. 21
IMPORTANT: Tug hose ensuring connection is secure.
5. Turn the water on.
6. While sitting in the operator's position on the tractor,
re-start the engine and place the throttle lever in the
Fast ",_" position.
IMPORTANT: Recheck the area making certain the area
is clear.
7. Move the tractor's attachment clutch control to the "ENGAGED" position. Remain in the operator's position with
the cutting deck engaged until the deck is cleaned.
8. Move the tractor's attachment clutch control to the
"DISENGAGED" position. Turn the ignition key to the
STOP position to turn the tractor's engine off. Turn the
water off.
MOWER

NOT SHOWN

9. Pull back the lock collar of the nozzle adapter to disconnect the adapter from the nozzle washout port.
10. Move the tractor to a dry area, preferably a concrete or
paved area. Place the attachment clutch control in the
"ENGAGED" position to remove excess water and to
help dry before putting the tractor away.

Fig. 20
•
•

Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.

•
•

fitting
couldA broken
expose oryou
or others
WARNING:
missing
washoutto
thrown objects from contact withthe blade.
Replace broken or missing washout fitting
immediately, prior to using mower again.
Plug any holes in mower with bolts and Iocknuts.

SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS iNJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

*
*
*
*

TO REMOVE
•
•
•
•
•
•
•

MOWER

iMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINK (E) AND REAR LIFT LINKS
(C) FROM TRACTOR AND HOOKTHE CLUTCH SPRING
(Q) INTO THE CABLE GUIDE ON FRONT EDGE OF
LOWER DASH.

(See Fig. 22)

Place attachment clutch in "DISENGAGED" position.
Lower attachment lift lever to its lowest position.
Roll belt off engine pulley (M) and belt keepers (G).
Remove retainer spring (K), slide collar (L) off and
push housing guide (P) out of bracket.
Remove clutch cable spring (Q) from idler arm (R).
Disconnect front link (E) from mower - remove retainer
spring and washer.
Go to either side of mower and disconnect mower
suspension arm (A) from chassis pin (B) and rear lift
link (C) from rear mower bracket (D) - remove retainer
springs and washers.

_11

•

Depress brake pedal fully and set parking brake.
Place motion control lever in neutral position.
Place attachment clutch in "DISENGAGED"
position.
Turn ignition key to "STOP" and remove key.
Ensure the blades and all moving parts have completely stopped.
Disconnectsparkp_ugwirefromsparkp_ugandp_acewirewhereitcannotcomeincontactwithp_ug_

TO iNSTALL

MOWER

(See Fig. 22 - 27)

Ensure tractor is on level surface and engage parking
brake.
•

Lower attachment lift lever to its lowest position.

LOADED. HAVE A TIGHT GRIP ON
CAUTION:
LEVER
iS SPRING
LIFT LEVER, LIFT
LOWER
iT SLOWLY
AND
ENGAGE iN LOWEST POSITION.

ARE DISCONNECTED, THE ATTACH=
CAUTION:
LiFTSPRING
LINKS
MENT LiFT AFTER
LEVER REAR
WiLL BE
LOADED. HAVE ATIGHT GRiP ON LiFT
LEVER WHEN CHANGING POSiTiON
OF THE LEVER.

NOTE: Ensure mower side suspension arms (A) are pointing forward before sliding mower under tractor.
•
Slide mower under tractor until it is centered under
tractor.

Slide mower out from under right side of tractor.

Fig. 22

03042tex

SERVICE AND ADJUSTMENTS
•

•

ATTACH MOWER SIDE SUSPENSION ARMS (A) TO
CHASSIS - Position hole in arm over pin (B) on outside
of tractor chassis and secure with retainer spring.
Repeat on opposite side of tractor.

•

Insert end of link (E) into hole in front mower bracket
and secure with washer and retainer spring (J).

Fig. 25
•
Fig. 23
•

ATTACH REAR LIFT LINKS (C) - Lift rear corner of
mower and position slot in link assembly over pin (D)
on rear mower bracket and secure with washer and
retainer spring.

•

Hook end of clutch cable spring (Q) into hole in idler
arm (R).
Push clutch cable housing guide (P) into bracket, slide
collar (L) onto guide and secure with retainer spring (K).
Install belt on engine pulley (M), in belt keepers (G).

Fig. 26
iMPORTANT:
CHECK BELT FOR PROPER ROUTING
IN ALL MOWER PULLEY GROOVES.
•
•

Fig. 24

Raise attachment lift lever to highest position.
If necessary, adjust gauge wheels before operating
mower as shown in the Operation section of this manual.

ATTACH FRONT LINK (E) - Work from left side of tractor. Insert rod end of link assembly through front hole
in tractor front suspension bracket (F).

Fig. 27

03042tex

SERVICE AND ADJUSTMENTS
TO LEVEL MOWER
Ensure tires are properly inflated to the PSI shown on tires.
If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not
adjusted properly.
VISUAL SIDE-TO-SIDE

ADJUSTMENT

•

If adjustment is necessary, see step in Visual Adjustment instructions above.

•

Recheck measurements, adjust if necessary until both
sides are equal.

FRONT-TO-BACK ADJUSTMENT (See Fig. 30 & 31)
IMPORTANT: Deck must be level side-to-side.

(See Fig. 28)

•

With all tires properly inflated and if your lawn appears
unevenly cut, determine which side of mower is cutting
lower.

To obtain the best cutting results, the mower blades should
be adjusted so the front tip is 1/8" to 1/2" lower than the
rear tip when the mower is in its highest position.

•

With a 3/4" or adjustable wrench, turn lift link adjustment nut (A) to the left to lower LH side of mower, or,
to the right to raise LH side of mower.

i &
•

your hands with gloves and/or wrap
CAUTION:
Blades cloth.
are sharp. Protect
blade with heavy
Raise mower to highest position.
Position blade so the tip is pointing straight forward.
Measure distance (B) to the ground at front and rear
tip of the blade.
r-_- e e

Fig. 30
Turn nut rig
to raise mower

If front tip of blade is not 1/8" to 1/2" lower than the
rear tip, go to the front of tractor.

Turn nut left
to lower mower

With an 11/16" or adjustable wrench, loosen jam nut
A several turns to clear adjustment nut B.

Fig. 28

With a 3/4" or adjustable wrench, turn front link adjustment nut (B) clockwise (tighten) to raise the front of
mower, or, counterclockwise (loosen) to lower the front
mower.

NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
•

Test your adjustment by mowing some uncut grass
and visually checking the appearance. Readjust, if
necessary, until you are satisfied with the results.

PRECISION SIDE-TO-SIDE ADJUSTMENT
•

(See Fig. 29)

With all tires properly inflated, park tractor on level
ground or driveway.
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.

Raise mower to its highest position.

At both sides of mower, position blade at side and
measure the distance (A) from bottom edge of blade
to the ground. The distance should be the same on
both sides.

TIGHTEN ADJUST
NUT B TO RAISE
MOWER

.......

LOOSEN
ADJUST NUT
B TO LOWER
MOWER

LOOSEN JAM NUT A FIRST

Fig. 31

AI L- W

NOTE: Each full turn of the adjustment
mower height about 1/8".

Lf IA
Fig. 29

nut will change

•

Recheck measurements, adjust if necessary until front
tip of blade is 1/8" to 1/2" lower than the rear tip.

•

Hold adjustment nut in position with wrench and tighten
jam nut securely against adjustment nut.

SERVICE AND ADJUSTMENTS
TO REPLACE

MOWER

BLADE

DRIVE

BELT

NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.

(See Fig. 32)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.

•

Remove belt from stationary idler (A) and clutching
idler (B).

BELT REMOVAL
•
Remove mower from tractor (See "TO REMOVE
MOWER" in this section of manual).
•
Work belt off both mandrel pulleys and idler pulleys.
•
Pull belt away from mower.

•

Remove belt from centerspan idler (C).

•

Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades (D).

•

Remove belt downward from engine pulley (E).

•

Slide belt toward rear of tractor, off the steering plate
(F) and remove from tractor.

BELT INSTALLATION
•
Work belt around both mandrel pulleys and idler pulleys.
•
Ensure belt is in all pulley grooves and inside all belt
guides.
•
Install mower (See "To Install Mower" in this section of
manual).

BELT INSTALLATION
•
Install new belt from tractor rear to front, over the steering plate (F) and above clutch brake pedal shaft (G).
•

Pull belt toward front of tractor and roll belt onto engine
pulley (E).

•

Pull belt toward rear oftractor. Carefully work belt down
around transmission cooling fan and onto the input
pulley (D). Ensure belt is inside the belt keeper.

•

Install belt on centerspan idler (C).

•

Install belt through stationary idler (A) and clutching
idler (B).

•

Ensure belt is in all pulley grooves and inside all belt
guides and keepers.

•

Install mower (See "TO INSTALL MOWER" section in
this manual).

IDLER
PULLEYS
MANDREL
PULLEY

PULLEY

03043

Fig. 32

TO REPLACE

MOTION

DRIVE BELT

(See Fig. 33)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
BELT REMOVAL •

Remove mower (See "TO REMOVE MOWER" section
in this manual).

Fig. 33

SERVICE AND ADJUSTMENTS
TRANSAXLE
MOTION CONTROL
LEVER
NEUTRAL ADJUSTMENT
(See Fig. 34)

TO ADJUST

FRONT WHEEL

•

TO REMOVE
•
•

NOTE: If additional clearance is neededto getto adjustment
bolt, move mower deck height to the lowest position.

•
•

After above adjustment is made, if the tractor still creeps
forward or backward while motion control lever is in neutral
position, follow these steps:
•
Loosen the adjustment bolt.
•
Move the motion control lever 1/4" to 1/2" in the direction it is trying to creep.
•
Tighten adjustment bolt securely.
•
Start engine and test.
•
If tractor still creeps, repeat above steps until satisfied.
MOTION

CONTROL

TOE=IN/CAMBER

The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.

While holding motion control lever in place, loosen the
adjustment bolt.
Move motion control lever to the neutral (lock gate)
position.
Tighten adjustment bolt securely.

•

WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straightforward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual.

The motion control lever has been preset at the factory
and adjustment should not be necessary.
•
Loosen adjustment bolt in front of the right rear wheel,
and lightly tighten.
•
Start engine and move motion control lever until tractor
does not move forward or backward.
•
Hold motion control lever in that position andturn engine
off.
•

STEERING

•
•

WHEEL

(See Fig. 35)

Block up axle securely.
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose).
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
Replace washers and snap retaining ring securely in
axle groove.
Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and corrosion.

NEUTRAL
LOCK
GATE
RETAINING
RING
AXLE \

WASHERS

ADJ USTMENT
BOLT
COVER_

Fig. 34

TO CHECK

SQUARE KEY (REAR
WHEEL ONLY)

BRAKE

If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be serviced.

Fig. 35

You may also check brake by:
1.

Park tractor on a level, dry concrete or paved surface,
depress brake pedal all the way down and engage
parking brake.

Disengage transmission by placing freewheel control
in "transmission disengaged" position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate,
then the brake needs to be serviced. Contact a qualified
service center.

SERVICE AND ADJUSTMENTS
TO START ENGINE
(See Fig. 36)

WiTH A WEAK

BATTERY

REPLACING

BATTERY

(See Fig. 37)

WARNING:
Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connecting
battery,
remove
metal bracelets,
wristwatch bands, rings, etc. Positive
terminal must be connected first to
prevent sparking
from accidental
grounding.

WARNING: Lead=acid batteries generate
explosive gases. Keep sparks, flame and
smoking materials away from batteries.
Always wear eye protection when around
batteries.
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the MAINTENANCE section of this manual).
If "jumper cables" are used for emergency starting, follow
this procedure:
iMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12
VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERYTO
START OTHER VEHICLES.

•
•
•
•

TO ATTACH JUMPER CABLES
• Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
• Connect one end of the BLACKcable to the NEGATIVE
(-) terminal (C) of fully charged battery.
• Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.

•
•

Lift seat pan to raised position.
Disconnect BLACKbatterycablefirstthen
RED battery
cable and carefully remove battery from tractor.
Install new battery with terminals in same position as
old battery.
First connect RED battery cable to positive (+) terminal
with bolt and nut as shown. Tighten securely. Slide
terminal cover over terminal.
Connect BLACK grounding cable to negative (-) terminal with remaining bolt and nut. Tighten securely.
Lower seat pan.
SEAT PAN

TO REMOVE CABLES, REVERSE ORDER
• BLACK cable first from chassis and then from the fully
charged battery.
• RED cable last from both batteries.

TERMINAL
COVER

\
WEAK OR
DEAD BATTERY

NUT

.d/

POSITIVE
(RED)

FULLY CHARGED
BATTERY

NEGATIVE
(BLACK)
)ABLE

Fig. 36
Fig. 37

0o,

SERVICE AND ADJUSTMENTS
TO REPLACE
•
•
•

HEADLIGHT

BULB

ENGINE

Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.

INTERLOCKS

TO ADJUST

CONTROL

CABLE

The throttle control has been preset at the factory and
adjustment should not be necessary. If adjustment is necessary, see engine manual.

TO ADJUST

AND RELAYS

CHOKE

CONTROL

The choke control has been preset at the factory and adjustment should not be necessary. If adjustment is necessary,
see engne manual.

Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Check wiring.

TO REPLACE

THROTTLE

TO ADJUST

FUSE

CARBURETOR

Replace with 20 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.

Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.

TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 38)

TRANSMISSION

•

Raise hood.

•
•

Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
To replace, reverse above procedure.

•

REMOVAL/REPLACEMENT
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See"PU RGE TRANSMISSION"
in the Operation section of this manual.

HOOD

HEADLIGHT
WIRE
CONNECTOR

Fig. 38

STORAGE
ENGINE

Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.

FUEL SYSTEM
IMPORTANT: IT IS IMPORTANTTO PREVENT GUM DEPOSITS
FROM FORMING IN ESSENTIAL FUELSYSTEM PARTS SUCH
AS CARBURETOR,
FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOLOR METHANOL) CAN ATTRACT MOISTURE WHICH
LEADS TO SEPARATION AND FORMATION OFACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.

gasoline in the tank inside a building
where fumes may reach an open flame
WARNIN G: Never store the tractor with
or spark. AIIowthe engine to cool before
storing in any enclosure.

TRACTOR

•

Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
•
Clean entire tractor (See "CLEANING" in the Maintenance section of this manual).
•
Inspect and replace belts, if necessary (See belt replacement instructions inthe Service and Adjustments
section of this manual).
•
Lubricate as shown in the Maintenance section of this
manual.
•

•

•
•

Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.

Ensure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.

ENGINE OiL
Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Maintenance section of this
manual).

BATTERY

CYLINDER(S)

•
•

•

Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.

•
•

Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignition key to "START" position for a few seconds
to distribute oil.
Replace with new spark plug(s).

OTHER
•
•

Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
•
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
•
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.

If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.

TROUBLESHOOTING
CAUSE

PROBLEM
Wi[[ not start

Out of fuel.

2.
3.
4.
5.
6.
7.

Engine not "CHOKED" properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.

2.
3.
4.
5.
6.
7.

8.
9.

Loose or damaged wiring.
Carburetor out of adjustment.

8.
9.

10.
Hard to start

Engine
turn

will not

over

Engine clicks
wi[[ not start

Loss of power

but

Engine valves out of adjustment.

10.

See "TO START ENGINE" in Operation section.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments
section.
Contact an authorized service center/department.

1.
2.
3.
4.
5.
6.
7.

Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged wiring.
Carburetor out of adjustment.

1.
2.
3.
4.
5.
6.
7.

Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Empty fuel tank and refill tank with fresh, clean gas.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments
section.

Engine valves out of adjustment.

Contact an authorized service center/department.

1.
2.
3.
4.

Brake pedal not depressed.
Attachment clutch is engaged.
Weak or dead battery.
Blown fuse.

5.
6.
7.
8.
9.

Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence switch(es).

1.
2.
3.
4.
5.
6.
7.
8.
9.

Depress brake pedal.
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter.
Contact an authorized service center/department.

1.
2.
3.
4.

Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.

1.
2.
3.
4.

Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or starter.

1.
2.
3.
4.
5.
6.
7.
8.
9.

Cutting too much grass/too fast.
Throttle in "CHOKE" position.
Build-up of grass, leaves, trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Water in fuel.

1.
2.
3.
4.
5.
6.
7.
8.
9.

Raise cutting height/reduce speed.
Adjust throttle control.
Clean underside of mower housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change spark plug.
Replace fuel filter.
Empty fuel tank and refill tank with fresh, clean gas.
Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Connect and tighten spark plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments
Contact an authorized service center/department.

10.
11.
12.
13.
14.
15.

Excessive
vibration

CORRECTION

Spark plug wire loose.
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.
Engine valves out of adjustment.

1.
2.

Worn, bent or loose blade.
Bent blade mandrel.

Loose/damaged

10.
11.
12.
13.
14.
15.
1.
2.
3.

part(s).

Replace blade. Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s). Replace damaged parts.

TROUBLESHOOTING
CAUSE

PROBLEM
Engine continues
to run when oper=
ator leaves seat
with attachment
clutch

CORRECTION
1.

Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.

Worn, bent or loose blade.
Mower deck not level.

1.
2.

Replace blade. Tighten blade bolt.
Level mower deck.

3.
4.

Buildup of grass, leaves, trash under mower.
Bent blade mandrel.

Clogged mower deck vent holes from
buildup of grass, leaves, and trash around
mandrels.

3.
4.
5.

Clean underside of mower housing.
Replace blade mandrel.
Clean around mandrels to open vent holes.

Obstruction

Remove obstruction.

2.
3.
4.

Worn/damaged mower drive belt.
Frozen idler pulley.
Frozen blade mandrel.

2.
3.
4.

Replace mower drive belt.
Replace idler pulley.
Replace blade mandrel.

1.
2.
3.
4.

Engine speed too stow.
Travel speed too fast.
Wet grass.
Mower deck not level.

1.
2.
3.
4.

Place throttle control in "FAST" position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.

5.
6.
7.
8.

Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves, trash under mower.
Mower drive belt worn.

9.
10.
11.

Blades improperly installed.
Improper blades used.
Clogged mower deckvent holesfrom buildup
of grass, leaves, trash around mandrels.

Faulty operator-safety
system.

1.
2.

presence control

engaged

Poor cut = uneven

Mower blades
not rotate

will

Poor grass
discharge

Headlight(s) not
working
(if so equipped)

Battery will not
charge

Loss of drive

in clutch mechanism.

5.
6.
7.
8.
9.
10.
11.

Check tires for proper air pressure.
Replace blade. Tighten blade bolt.
Clean underside of mower housing.
Replace mower drive belt.
Reinstall blades sharp edge down.
Replace with blades listed in parts manual.
Clean around mandrels to open vent holes.

Switch is "OFF".

Turn switch "ON".

2.
3.
4.
5.

Bulb(s) or lamp(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.

2.
3.
4.
5.

Replace bulb(s) or lamp(s).
Check/replace light switch.
Check wiring and connections.
Replace fuse.

1.
2.

Bad battery cell(s).
Poor cable connections.

1.
2.

Replace battery.
Check/clean all connections.

3.
4.

Faulty regulator (if so equipped).
Faulty alternator.

3.
4.

Replace regulator.
Replace alternator.

1.
2.
3.
4.

Freewheel control in "disengaged" position.
Debris on steering plate (if equipped).
Motion drive belt worn, damaged, or broken.
Air trapped in transmission during
shipment or servicing.
Axle key missing.

1.
2.

Place freewheel control in "engaged" position.
See "CLEANING" in the maintenance section.

3.
4.

Replace motion drive belt.
Purge transmission.

Install axle key at rear wheel. See "TO REMOVE
WHEEL" in the Service and Adjustments section.

Engine "back=
fires" when turn=
ing engine "OFF"

Engine throttle control not set between
half and full speed (fast) position before
stopping engine.

Move throttle control between half and full speed
(fast) position before stopping engine.

Engine dies when
tractor is shifted
into reverse

Reverse operation system (ROS) is not"ON"
while mower or other attachment is engaged.

Turn ignition key to ROS "ON" position. See
Operation section.

SUGGESTED

GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN
NOT ACROSS HILL

15 DEGREES

HILL,

MAX.

down the face of slopes, never across the face. Do not mow
WARNING:
To avoid serious injury, operate your tractor up and
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.

1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction
of hiii slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.

Two-Year Limited Consumer
Lawn Tractor Warranty
Ariens Company (Ariens) warrants to the original purchaser that
Ariens brand consumer tractors will be free from defects in material
and workmanship for a period of two years after the date of purchase. An authorized Ariens dealer will repair
any defect in material or workmanship, and repair or replace any defective part, subject to the conditions,
limitations and exclusions set forth herein. Such repair or replacement will be free of charge (labor and parts)
to the original purchaser except as noted below.
90-Day

Limited

Warranty

on Service

Parts

and Accessories

Genuine Ariens brand service parts and accessories are warranted to be free from defects in material
and workmanship for a period of 90 days after the date of purchase. An authorized Adens dealer witl
repair or replace any such part or accessory free of charge, except for labor, during that period.
The duration of all warranties herein applies only if the product is put to personal use around a household or
residence. If the product is put to any business use, agricultural, commercial, or industrial, then the duration
of these warranties shall be 90 days after the date of purchase. If any product is rented or leased, then the
duration of these warranties shall be 90 days after the date of purchase.

Exceptions,
Customer

Limitations,

Exclusions

Responsibilities

Register the product immediately at the time of sale. If the dealer does not register the product, the
customer must complete the product registration card in the literature package and return it to the Ariens
Company, or register the unit online at www.ariens.com.
To obtain warranty service, the original purchaser must:
• Perform the maintenance and minor adjustments explained in the owner's manual.
Promptly notify Ariens or an authorized Ariens service representative

of the need for warranty service.

Transport the product to and from the place of warranty service.
Have the warranty service performed by an authorized Ariens service representative.
To find an Ariens authorized

service representative, contact Ariens at:
655 W. Ryan Street
Bdllion, WI 54110
(800) 317-5898
(920) 756 - 2141
www.adens.com

Exceptions

and

Limitations

Batteries are warranted only for a period of 12 months after date of purchase, on a prorated basis. For
the first 90 days of the warranty period, a defective battery will be replaced free of charge. If the
applicable warranty period is more than 90 days, Ariens will cover the prorated cost of any defective
battery, for up to 12 months after the date of purchase.

ARIENS COMPANY
GRAVELY®I STENS®I LOCKE®I NATIONAL®MOWERI BYNORM®I EVERRIDE®I GREATDANE®

Con_Tractor

2009
34

Exclusions
•

- items Not Covered

Engines and engine accessories
covered by this warranty.

by This Warranty

are covered only by the engine manufacturer's

warranty and are not

Parts that are not genuine Ariens service parts are not covered by this warranty.
•

The following maintenance, service and replacement items are not covered by this warranty unless
they are noted in the Limitations section above: lubricants, spark plugs, oil, oil filters, air filters, fuel
filters, brake linings, brake arms, shoes, runners, belts, scraper blades, shear bolts, mower blades,
mower vanes, headlights, light bulbs, knives, cutters.
Any misuse, alteration, improper assembly, improper adjustment, neglect, or accident which requires
repair is not covered by this warranty.
This warranty applies only to products purchased in the United States (including Puerto Rico) and
Canada. In all other countries, contact place of purchase for warranty information.

Disclaimer
Ariens may from time to time change the design of its products. Nothing contained in this warranty shall be
construed as obligating Ariens to incorporate such design changes into previously manufactured products,
nor shall such changes be construed as an admission that previous designs were defective.
LIMITATION

OF REMEDY

AND

DAMAGES

Ariens Company's liability under this warranty, and under any implied warranty that may exist, is limited to
repair of any defect in workmanship, and repair or replacement of any defective part. Ariens shall not be
liable for incidental, special, or consequential damages (including lost profits). Some states do not allow the
exclusion of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
DISCLAIMER

OF FURTHER

WARRANTY

Ariens Company makes no warranty, express or implied, other than what is expressly made in this
warranty, if the law of your state provides that an implied warranty of merchantability, or an implied
warranty of fitness for particular purpose, or any other implied warranty, applies to Ariens Company,
then any such implied warranty is limited to the duration of this warranty. Some states do not allow
limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.

ARIENS COMPANY
GRAVELY®

I STENS®

Con_Tractor
I LOCKE®

I NATIONAL®

I BYNORM®

t EVERRIDE®

] GREAT

DANE

2009
35

California Evaporative Emission
Control Warranty Statement
YOUR WARRANTY

RIGHTS AND OBLiGATiONS

The California Air Resources Board and Ariens Company are pleased to explain the
evaporative emission control system's warranty on your 2010 model year small off-road
equipment. In California, new equipment that use small off-road engines must be designed,
built, and equipped to meet the State's stringent anti-smog standards. Ariens Company must
warrant the evaporative emission control system on your small off-road equipment for the
period listed below provided there has been no abuse, neglect or improper maintenance of
your equipment.
Your evaporative emission control system may include parts such as: fuel tanks, fuel lines, fuel
caps, valves, canisters, filters, vapor hoses, clamps, connectors, and other associated
components.

Manufacturer's

Warranty

Coverage:

This evaporative emission control system is warranted for two years. If any evaporative
emission-related part on your equipment is defective, the part will be repaired or replaced by
Ariens Company.
Owner's
•

•

Warranty

Responsibilities:

As the small off-road equipment owner, you are responsible for the performance of the
required maintenance listed in your Owner's Manual. Ariens Company recommends that
you retain all receipts covering maintenance on your small off-road equipment, but Ariens
Company cannot deny warranty solely for the lack of receipts.
As the small off-road equipment owner, you should however be aware that the Ariens
Company may deny you warranty coverage if your evaporative emission control system
part has failed due to abuse, neglect, or improper maintenance or unapproved
modifications.
You are responsible for presenting your small off-road equipment to an authorized Ariens
service representative as soon as the problem exists. The warranty repairs should be
completed in a reasonable amount of time, not to exceed 30 days. If you have a question
regarding your warranty coverage, you should contact Ariens Company Technical Service
Center at 1-920-756-2141

Defects Warranty Requirements:
(a) The warranty period begins on the date the small off-road equipment is delivered to an
ultimate purchaser.
(b) General Evaporative Emissions Warranty Coverage, Ariens Company warrants to the
ultimate purchaser and any subsequent owner that the evaporative emission control
system when installed was:
(1) Designed, built, and equipped so as to conform with all applicable regulations;
(2) Free from defects in materials and workmanship
part for a period of two years.

that causes the failure of a warranted

ARIENS COMPANY
GRAVELY®

t STENS®

t LOCKE®

I NATIONAL®

t BYNORM_

I EVERRIDE®

and

I GREAT

DANE _

CARB_2010
49

parts will be interpreted as follows:

(1) Any warranted part that is not scheduled for replacement as required maintenance in
the written instructions must be warranted for the warranty period defined in
subsection (b)(2). If any such part fails during the period of warranty coverage, it must
be repaired or replaced by the Ariens Company. Any such part repaired or replaced
under the warranty must be warranted for a time not less than the remaining warranty
period.
(2) Any warranted part that is scheduled only for regular inspection in the written
instructions must be warranted for the warranty period defined in subsection (b)(2). A
statement in such written instructions to the effect of "repair or replace as necessary"
will not reduce the period of warranty coverage. Any such part repaired or replaced
under warranty must be warranted for a time not less than the remaining warranty
period.
(3) Any warranted part that is scheduled for replacement as required maintenance in the
written instructions must be warranted for the period of time prior to the first
scheduled replacement point for that part. If the part fails prior to the first scheduled
replacement, the part must be repaired or replaced by the Ariens Company. Any such
part repaired or replaced under warranty must be warranted for a time not less than
the remainder of the period prior to the first scheduled replacement point for the part.
(4) Repair or replacement of any warranted part under the warranty provisions of this
article must be performed at no charge to the owner at an authorized Ariens service
representative.
(5) Notwithstanding the provisions of subsection (4) above, warranty services or repairs
must be provided at authorized Ariens service representatives that are franchised to
service the subject small off-road equipment.
(6) The owner must not be charged for diagnostic labor that leads to the determination
that a warranted part is in fact defective, provided that such diagnostic work is
performed at a authorized Ariens service representative.
(7) Throughout the evaporative emission control system's warranty period set out in
subsection (b)(2), the Ariens Company must maintain a supply of warranted parts
sufficient to meet the expected demand for such parts.
(8) Manufacturer approved replacement parts must be used in the performance of any
warranty maintenance or repairs and must be provided without charge to the owner.
Such use will not reduce the warranty obligations of the manufacturer issuing the
warranty.
(9) The use of any add-on or modified parts will be grounds for disallowing a warranty
claim made in accordance with this article. The manufacturer issuing the warranty will
not be liable under this Article to warrant failures of warranted parts caused by the use
of an addon or modified part.
(10)The Ariens Company shall provide any documents that describe the warranty
procedures or policies within five working days of request by the Air Resources
Board.

ARIENS COMPANY
GRAVELY®

I STENS®

I LOCKE®

l NATIONAL®

l BYNORM®

l EVERRIDE®

I GREAT

DANE ®

CARB_2010
5O

Ariens Company
655 West Ryan Street
Brillion, Wl 54110-1072
800-317-5898
www.ariens.com

_IL WARNING

_i_

The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects
or other reproductive harm.

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