Ariens 936045 User Manual TRACTOR Manuals And Guides 1011763L

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YDRO TRACTO

Operator Manual

Models

936045 42" Hydro Tractor

&_ _ ENGL,SH 433047 Rev. 1 04.08.10

Printed in USA

SAFETY RULES

Safe Operation Practices for Ride=On Mowers

DANGER: THiS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY iNSTRUCTiONS COULD RESULT iN SERIOUS iNJURY OR DEATH.

WARNING: in orderto prevent accidental

starting when setting up, transporting,

adjusting or making repairs, always

disconnect spark plug wire and place

wire where it cannot contact spark plug.

WARNING: Do not coast down ahill in neu-tral, you may lose control of the tractor.

WARNING: Tow onlythe attachments that

are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only atthe lowest possible speed

when on a slope. Too heavy of aload,

while on a slope, is dangerous. Tires

can lose traction with the ground and

cause you to lose control of your tractor.

WARNING

Engine exhaust, some of its constituents, and certain

vehicle components contain or emit chemicals

known to the State of California to cause cancer

and birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories

contain lead and lead compounds, chemicals known

to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

•Read, understand, and follow all instructions on the

machine and in the manual before starting.

•Do not put hands or feet near rotating parts or under

the machine. Keep clear of the discharge opening at

all times.

•Only allow responsible adults, who are familiar with

the instructions, to operate the machine.

•Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blades.

•Ensure the area is clear of bystanders before

operating. Stop machine if anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while

backing.

•Never direct discharged material toward anyone. Avoid

discharging material against a wall or obstruction.

Material may ricochet back toward the operator. Stop

the blades when crossing gravel surfaces.

•Do not operate machine without the entire grass catcher,

discharge chute, or other safety devices in place and

working.

•Slow down before turning.

•Never leave a running machine unattended. Always

turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

•Disengage blades when not mowing. Shut off engine

and wait for all parts to come to a complete stop before

cleaning the machine, removing the grass catcher, or

unclogging the discharge chute.

•Operate machine only in daylight or good artificial

light.

•Do not operate the machine while under the influence

of alcohol or drugs.

•Watch for traffic when operating near or crossing

roadways.

•Use extra care when loading or unloading the machine

into a trailer or truck.

•Always wear eye protection when operating machine.

•Data indicatesthat operators, age 60 years and above,

are involved in a large percentage of riding mower-

related injuries. These operators should evaluate their

ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

•Follow the manufacturer's recommendation for wheel

weights or counterweights.

•Keep machine free of grass , leaves or other debris

build-up which can touch hot exhaust /engine parts

and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build-up to occur.

Clean any oil or fuel spillage before operating or storing

the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and

tip-over accidents, which can result in severe injury or

death. Operation on all slopes requires extra caution. If

you cannot back up the slope or if you feel uneasy on it,

do not mow it.

•Mow up and down slopes, not across.

•Watch for holes, ruts, bumps, rocks, or other hidden

objects. Uneven terrain could overturn the machine.

Tall grass can hide obstacles.

•Choose a low ground speed so that you will not have

to stop or shift while on the slope.

•Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down

slopes. Do not shift to neutral and coast downhill.

•Avoid starting, stopping, or turning on a slope. If the

tires lose traction, disengage the blades and proceed

slowly straight down the slope.

•Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction,

which could cause the machine to roll over.

•Use extra care while operating machine with grass

catchers or other attachments; they can affect the

stability of the machine. Do no use on steep slopes.

•Do not try to stabilize the machine by putting your foot

on the ground.

•Do not mow near drop-offs, ditches, or embankments.

The machine could suddenly roll over if a wheel is over

the edge or if the edge caves in.

SAFETY RULES &

Safe Operation Practices for Ride=On Mowers

ill. CHILDREN

Tragic accidents can occur if the operator is not alert to

the presence of children. Children are often attracted to

the machine and the mowing activity. Never assume that

children will remain where you last saw them.

•Keepchildrenoutofthemowingareaandinthewatchful

care of a responsible adult other than the operator.

•Be alert and turn machine off if a child enters the

area,

•Before and while backing, look behind and down for

small children.

•Never carry children, even with the blades shut off. They

may fall off and be seriously injured or interfere with

safe machine operation. Children who have been given

rides in the past may suddenly appear in the mowing

area for another ride and be run over or backed over

by the machine.

•Never allow children to operate the machine.

•Use extra care when approaching blind corners, shrubs,

trees, or other objects that may block your view of a

child.

IV. TOWING

• Tow only with a machine that has a hitch designed for

towing. Do not attach towed equipment except at the

hitch point.

• Follow the manufacturer's recommendation for weight

limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed

equipment.

• On slopes, the weight of the towed equipment may

cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme

care in handling gasoline. Gasoline is extremely flammable

and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other

sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there

is an open flame, spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle or on a truck or

trailer bed with plastic liner. Always place containers

on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or

trailer and refuel it on the ground. If this is not possible,

then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

• Keep the nozzle incontact with the rim of the fuel tank or

container opening at all times until fueling is complete.

Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immedi-

ately.

• Never overfill fuel tank. Replace gas cap and tighten

securely.

GENERAL SERVICE

•Never operate machine in a closed area.

•Keep all nuts and bolts tight to ensure the equipment

is in safe working condition.

•Never tamper with safety devices. Check their proper

operation regularly.

Keep machine free of grass, leaves, or other debris

build-up. Clean oil or fuel spillage and remove any fuel-

soaked debris. Allow machine to cool before storing.

•If you strike a foreign object, stop and inspect the

machine. Repair, if necessary, before restarting.

•Never make any adjustments or repairs with the engine

running.

•Check grass catcher components and the discharge

chute frequently and replace with manufacturer's rec-

ommended parts, when necessary.

•Mower blades are sharp. Wrap the blade or wear

gloves, and use extra caution when servicing them.

Check brake operation frequently. Adjust and service

as required.

Maintain or replace safety and instruction labels, as

necessary.

Ensure the area is clear of bystanders before operat-

ing. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while back-

ing.

Never carry children, even with the blades shut off. They

may fall off and be seriously injured or interfere with

safe machine operation. Children who have been given

rides in the past may suddenly appear in the mowing

area for another ride and be run over or backed over

by the machine.

Keep children out ofthe mowing area and inthe watchful

care of a responsible adult other than the operator.

Be alert and turn machine off if a child enters the

area.

Before and while backing, look behind and down for

small children.

Mow up and down slopes (15° Max), not across.

Choose a low ground speed so that you will not have

to stop or shift while on the slope.

Avoid starting, stopping, or turning on a slope. If the

tires lose traction, disengage the blades and proceed

slowly straight down the slope.

If machine stops while going uphill, disengage blades,

shift into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

PRODUCT SPECiFiCATiONS

Gasoline Capacity 3.00 Gallons

And Type: Unleaded Regular

Oil Type (Api-Sg-SI): SAE 30 (Above 32°F) o

SAE 5W-30 (Below 32 F)

Oil Capacity: W/Filter: 64 Oz.

W/O Filter: 60 Oz.

Spark Plug: Champion QC12YC

(Gap: .040")

Ground Speed (Mph): Forward: 5.2

Reverse: 2.9

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: AMP/HR: 28

MIN. CCA: 230

Case Size: U1R

Blade Torque: 45-55 Ft. Lbs. (62-75 Nm)

CONGRATULATIONS on your purchase of a new tractor.

Ithas been designed, engineered and manufactured to give

you the best possible dependability and performance.

Should you experience any problem you can not easily rem-

edy, please contact your nearest authorized service center/

department. We have competent, well-trained technicians

and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

•Follow a regular schedule in maintaining, caring for

and using your tractor.

• Follow the instructions under "Maintenance" and "Stor-

age" sections of this manual.

WARNING: This tractor is equipped with an internal com-

bustion engine and should not be used on or near any un-

improved forest-covered, brush-covered or grass-covered

land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if

any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

A spark arrester for the muffler is available through your

nearest authorized service center/department.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply

on federal lands.

TABLE F CONTENTS

SAFETY RULES ......................................................... 2=3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ................................. 4

ASSEMBLY ................................................................. 6=7

OPERATION ............................................................. 8=14

MAINTENANCE SCHEDULE ...................................... 15

MAINTENANCE ..................................................... 15-18

SERVICE AND ADJUSTMENTS ............................ 19=25

STORAGE .................................................................... 26

TROUBLESHOOTING ............................................ 27=28

WARRANTY ............................................................ 30-33

UNASSEMBLED PARTS

Steering Wheel

IiJ

Steering

Wheel Insert Steering

Wheel

/1 \ _t

i-- __i I /

[ [ '. / /

Steering Wheel "'J--"

Adapter Steering Boot

(1) Large

Flat Washer

(1) Hex Bolt

Steering

Extension

Shaft

(1) Lock

Washer

Seat

(1) Washer

(1) Seat (1) Bolt

Slope Sheet

(1) Oil Drain Tube

For Future Use

Key(s)

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(1) 5/16" wrench Utility knife

(2) 7/16" wrenches Tire pressure gauge

(2) 1/2" wrenches Pliers

(1) 9/16" wrench

When right or left hand ismentioned inthis manual, itmeans

when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton.

• Cut along dotted lines on all four panels of carton.

Remove end panels and lay side panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM

SKID

TO CHECK BATTERY (See Fig. 1)

• Lift seat to raised position.

NOTE: If this battery is put into service after month and

year indicated on label (label is located between terminals)

charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in Maintenance section of this manual

for charging instructions.)

• For battery and battery cable installation see "RE-

PLACING BATTERY" in the Service and Adjustments

section in this manual.

LABEL

Fig. 1

TO INSTALL STEERING WHEEL (See Fig. 2)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft.

• Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing

straight forward.

• Remove steering wheel adapter from steering wheel

and slide adapter onto steering shaft extension.

• Position steering wheel so cross bars are horizontal

(left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, lock washer, hex bolt and

tighten securely.

• Snap steering wheel insert into center ofsteeringwheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN

SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO

ROLL OFF SKID.

STEERING

WHEEL

ADAPTER

TABS

EXTENSION

TAB

LOWER

SHAFT

Fig, 2

INSTALL SEAT (See Fig. 3and 4)

• Remove bolt and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

Remove the cardboard packing and discard.

• Connect switch to seat.

• Place seat on seat pan so all three (3) bottom pads

are positioned over large slotted holes in pan.

• Push down on seat to engage pads in slots and pull

seat towards rear of tractor.

• Raise seat and tighten bolt securely.

ASSEMBLY

SEAT /

SWITCH

PAD _

SLOT [

F-_

/TAPE

WiRiNG HARNESS

Fig. 3

Remove tape and discard.

Lower seat into operating position and sit on seat.

Press clutch/brake pedal all the way down. If operating

position is not comfortable, adjust seat.

TO ADJUST SEAT (See Fig. 4):

• Grasp adjustment handle and pull up, slide seat to

desired position and release adjustment handle.

SLOT TAPE

FLAT

WASHER

SEAT PAN

BO_ TAB ADJUSTMENT

HANDLE

Fig. 4

NOTE: You may now roll your tractor off the skid. Follow the

instructions below to remove the tractor from the skid.

_i_ WARNING: Before starting, read, understand and fol-

low all instructions in the Operation section of this manual.

Ensure tractor is in a well-ventilated area. Ensure the area

in front of tractor is clear of other people and objects.

TO ROLLTRACTOR OFF SKID (See Operation

section for location and function of controls)

• Raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in "transmission disengaged"

position (See "TO TRANSPORT" in the Operation

section of this manual).

• Roll tractor forward off skid.

• Remove banding holding the deflector shield up against

tractor.

Continue with the instructions that follow.

CHECK TiRE PRESSURE

The tires on your tractor were overinflated at the factory

for shipping purposes. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be prop-

erly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF BELTS

See the figures that are shown for replacing motion and

mower blade drive belts inthe Service and Adjustments sec-

tion of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that

the brake is operating properly. See "TO CHECK BRAKE"

in the Service and Adjustments section of this manual.

/'CHECKLIST

BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH

TO ENSURE THAT YOU RECEIVE THE BES T PERFO RMA NCE

AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

J" All assembly instructions have been completed.

J" No remaining loose parts in carton.

Battery is properly prepared and charged.

J" Seat is adjusted comfortably and tightened securely.

J" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

J" Ensure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

J" Check mower and drive belts. Ensure they are routed

properly around pulleys and inside all belt keepers.

J" Check wiring. See that all connections are still secure

and wires are properly clamped.

J" Before driving tractor, ensure freewheel control is in

"transmission engaged" position (see "TO TRANS-

PORT" in the Operation section of this manual).

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAYEXTRA

ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

J" Engine oil is at proper level.

J" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

J" Become familiar with all controls, their location and

function. Operate them before you start the engine.

J" Ensure brake system is in safe operating condition.

J" Ensure Operator Presence System and Reverse Op-

eration System (ROS) are working properly (See the

Operation and Maintenance sections in this manual).

J" It is important to purge the transmission before operat-

ing your tractor for the first time. Follow proper start-

ing and transmission purging instructions (See "TO

START ENGINE" and "PURGE TRANSMISSION" in

the Operation section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

LI\1

LOW CHOKE FAST SLOW

REVERSE NEUTRAL HiGH

iGNiTiON SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

OPERATION LOCKED UNLOCKED

SYSTEM (ROS)

FUEL OiL PRESSURE BATTERY

OVER TEMP

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

LIGHTS ON

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

REVERSE FORWARD MOWER HEIGHT MOWER LiFT

DANGER, KEEP HANDS

AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

NOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

OPERATION

KNOW YOUR TRACTOR

READ THiS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.

Save this manual for future reference.

03104

Fig. 5

Our tractors conform to the applicable safety standards of the American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower

the mower or other attachments mounted to your tractor.

(B) BRAKE PEDAL - Used for braking the tractor and

starting the engine.

the brake position.

(D) THROTTLE/CHOKE CONTROL - Used for starting

and controlling engine speed.

(E) ATTACHMENT CLUTCH LEVER -Used to engage the

mowerblades, orother attachmentsmountedtoyour tractor.

(F) IGNITION SWITCH - Used for starting and stopping

the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON"

POSITION - Allows operation of mower or other powered

attachment while in reverse.

(H) LIGHT SWITCH - Turns the headlights on and off.

(J) MOTION CONTROL LEVER - Selects the speed and

direction of the tractor.

(M) FREEWHEEL CONTROL - Disengages transmission

for pushing or slowly towing the tractor with the engine off.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend standard safety

glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Your tractor is equipped with an operator presence sens-

ing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

•Depress clutch/brake pedal (B) into full "BRAKE" posi-

tion and hold.

•Place parking brake lever (C) in "ENGAGED" position

and release pressure from clutch/brake pedal. Pedal

should remain in "BRAKE" position. Ensure parking

brake will hold tractor securely.

•Never use the choke to stop the engine.

iMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY

TO DISCHARGE AND GO DEAD.

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, al-

ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor corn=

pletely, as described above, and set

parking brake before leaving the opera=

tot's position.

TO USE THROTTLE CONTROL (D) (See Fig. 8)

Always operate engine at full speed (fast).

•Operating engine at less than full speed (fast) reduces

the engine's operating efficiency.

•Full speed (fast) offers the best mower performance.

Fig. 6

STOPPING (See Fig. 7)

MOWER BLADES -

•To stop mower blades, place attachment clutch control

in the "DISENGAGED" position (r_).

(_il) ATTACHMENT (IJ_) ATTACHMENT

CLUTCH SWITCH CLUTCH SWITCH

"DISENGAGED .... ENGAGED"

Fig. 7

GROUND DRIVE

•To stop ground drive, depress brake pedal all the way

down.

•Move motion control lever (J) to neutral position.

ENGINE

•Move throttle control (D) between half and full speed

(fast) position.

NOTE: Failure to move throttle control between half and full

speed (fast) position, before stopping, may cause engine

to "backfire".

•Turn ignition key (F) to "STOP" position and remove

key. Always remove key when leaving tractor to prevent

unauthorized use.

Fig. 8

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The direction and speed of movement is controlled by the

motion control lever. (J)

Fig. 9

•Start tractor with motion control lever in neutral position.

•Release parking brake.

•Slowly move motion control lever to desired position.

OPERATION

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 10)

The position of the attachment lift lever (A) determines the

cutting height.

Fig. 10

• Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately 1" to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately

2-1/2" during the cool season and to over 3" during hot

months. For healthier and better looking lawns, mow

often and after moderate growth.

• For best cutting performance, grass over 6" in height

should be mowed twice. Make the first cut relatively

high; the second to desired height.

TO ADJUST GAUGE WHEELS (See Fig. 11)

Gauge wheels are properly adjusted when they are slightly

off the ground when mower is at the desired cutting height

in operating position. Gauge wheels then keep the deck

in proper position to help prevent scalping in most terrain

conditions.

NOTE:Adjust gauge wheels with tractor on a flat level

surface.

• Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

• With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off

the ground. Install gauge wheel in appropriate hole as

shown and tighten securely.

• Repeat for opposite side installing gauge wheel insame

adjustment hole.

Fig. 11

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine. You must remain fully and centrally

positioned in the seat to prevent the engine from hesitat-

ing or cutting off when operating your equipment on rough,

rolling terrain or hills.

• Select desired height of cut with attachment lift lever.

• Start mower blades by engaging attachment clutch

control.

TO STOP MOWER BLADES

Disengage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the deflector

shield (S) in place (See Fig. 12).

02940

Fig. 12

TO OPERATE ON HILLS

= m

I CAUTION: Do not drive up or down hills i

drive across any slope.

with slopes greater than 15° and do not

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake

pedal quicklyto brake position and engage parking brake.

• Move motion control lever to neutral position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT

RETURN TO NEUTRALPOSITIONWHEN THE BRAKE PEDAL

IS DEPRESSED.

To restart movement, slowly release parking brake and

clutch/brake pedal.

Slowly move motion control lever to slowest setting.

Make all turns slowly.

OPERATION

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System

(ROS). Any attempt by the operator to travel in the reverse

direction with the attachment clutch engaged will shut off

the engine unless ignition key is placed in the ROS "ON"

position.

_WARNING: Backing up with the attachment clutch en-

gaged while mowing is strongly discouraged. Turning the

ROS "ON", to allow reverse operation with the attachment

clutch engaged, should only be done when the operator

decides it is necessary to reposition the machine with the

attachment engaged. Do not mow in reverse unless

absolutely necessary.

USINGTHE REVERSE OPERATION SYSTEM (See Fig. 13)

Only use if you are certain no children or other bystanders

will enter the mowing area.

•Move motion control lever to neutral (N) position.

•With engine running, turn ignition key counterclockwise

to ROS "ON" position.

•Look down and behind before and while backing.

•Slowly move motion control lever to reverse (R) posi-

tion to start movement.

•When use of the ROS is no longer needed, turn the

ignition key clockwise to engine "ON" position.

ROS "ON"

POSITION ENGINE "ON" POSITION

(NORMAL OPERATING)

Fig. 13

TO TRANSPORT (See Fig. 14)

When pushing or towing your tractor, ensure to disengage

transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar

of tractor.

•Raise attachment lift to highest position with attachment

lift control.

TRANSMiSSiON ENGAGED

TRANSMiSSiON DISENGAGED

•Pull freewheel control out and into the slot and release

so it is held in the disengaged position.

•Do not push or tow tractor at more than two (2) MPH.

•To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, ensure hood is closed

and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTH ER ATTACHMENTS

Tow only the attachments that are recommended by and

comply with specifications of the manufacturer of your trac-

tor. Use common sense when towing. Too heavy of a load,

while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the fac-

tory, already filled with summer weight oil.

•Check engine oil with tractor on level ground.

•Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

"FULL' mark on dipstick is reached. Do not overfill.

•For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Maintenance section of this manual).

•To change engine oil, see the Maintenance section in

this manual.

ADD GASOLINE

Fill fuel tank to bottom of filler neck. Do not overfill. Use

fresh, clean, regular unleaded gasolinewith a minimum

of 87 octane. (Use of leaded gasoline will increase

carbon and lead oxide deposits and reduce valve life).

Do not mix oil with gasoline. Purchase fuel inquantities

that can be used within 30 days to ensure fuel freshness.

fuel. Do not store, spill or use gasoline

near an open flame.

iMPORTANT:WHEN OPERATINGINTEMPERATURESBELOW

32°F, USE FRESH, CLEAN WINTER GRADE GASOLINE TO

HELP ENSURE GOOD COLD WEATHER STARTING.

CAUTION: Alcohol blended fuels (called gasohol

or using ethanol or methanol) can attract moisture

which leads to separation and formation of acids

during storage. Acidic gas can damagethe fuel sys=

tern of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before

storage of 30 days or longer. Drain the gas tank,

start the engine and let it run until the fuel lines and

carburetor are empty. Use fresh fuel next season.

See Storage instructions for additional information.

Never use engine or carburetor cleaner products

in the fuel tank or permanent damage may occur.

Fig. 14 12

OPERATION

TO START ENGINE (See Fig. 4)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Ensure freewheel control is inthe transmission engaged

position.

• Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

• Place motion control lever in neutral position.

• Move attachment clutch to "DISENGAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting

procedures below.

• Insert key into ignition and turn key clockwise to "START"

position and release key as soon as engine starts.

Do not run starter continuously for more than fifteen

seconds per minute. If the engine does not start after

several attempts, move throttle control to fast position,

wait a few minutes and try again. If engine still does

not start, move the throttle control back to the choke

position and retry.

WARM WEATHER STARTING (50°F (10°C and above)

•When engine starts, move the throttle control to the

fast position.

• The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50°F (10°C and below)

•When engine starts, allow engine to run with the throttle

control inthe choke position until the engine runs roughly,

then move throttle control to fast position. This may

require an engine warm-up period from several seconds

to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

•Before driving the unit in cold weather, the transmission

should be warmed up as follows:

• Ensure the tractor is on level ground.

• Place the motion control lever in neutral.

Release the parking brake and let the clutch/brake

slowly return to operating position.

• Allow one minute for transmission to warm up. This

can be done during the engine warm up period.

• The attachments can also be used during the engine

warm-up period after the transmission has been warmed

up.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 ° F/0°C) the carburetor fuel mixture

may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and

Adjustments section of this manual.

PURGE TRANSMISSION

i _ CAUTION: Never engage or disengage]

freewheel lever whilethe engine is running.

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any

trapped air inside the transmission which may have devel-

oped during shipping of your tractor.

iMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD

BE PURGEDAFTER REINSTALLATIONBEFOREOPERATING

THE TRACTOR.

1. Place tractor safely on a level surface - that is clear

and open - with engine off and parking brake set.

2. Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual).

3. Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to slow position. With

motion control lever in neutral position, slowly disengage

clutch/brake pedal.

i _ CAUTION: Atanytime, duringstep4,there i

may be movement of the drive wheels.

4. Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this

procedure three (3) times.

5. Move motion control lever to neutral position. Shut- off

engine and set parking brake.

6. Engage transmission by placing freewheel control in

engaged position (See "TO TRANSPORT" in this sec-

tion of manual).

7. Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed.

With motion control lever in neutral position, slowly

disengage clutch/brake pedal.

8. Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the trac-

tor moves approximately five (5) feet return the motion

control lever to the neutral position. Repeat this proce-

dure with the motion control lever three (3) times.

Your transmission is now purged and now ready for normal

operation.

OPERATION

MOWING TIPS

•Tire chains cannot be used when the mower housing

is attached to tractor.

• Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

•The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of

the tractor. This will result in a more even distribution

of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 15).

Fig. 15

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

•Always operate engine at full throttle when mow-

ing to ensure better mowing performance and proper

discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

MAINTENANCE

SCHEDULE

Check Brake Operation

Check Tire Pressure

T Check Operator Presence & ROS Systems

ACheck for Loose Fasteners

CCheck/Replace Mower Blades

TLubrication Chart

0 Check Battery Level

R Clean Battery and Terminals

Clean Debris Off Steering Plate

Check Transaxle Cooling

Check Mower Levelness

Check V-Belts

Check Engine Oil Level

Change Enqine Oil (with oil filter)

Change Engine Oil (without oil filter)

E Clean Air Filter

G Clean Air Screen

I Inspect Muffler/Spark Attester

N Replace Oil Filter (if equipped)

E Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

m R_lace Fuel Filter

BEFORE

EACH

USE

EVERY

HOURS

EVERY

HOURS

_1,2

V"2

V'2

EVERY

HOURS

_1,2

_,,,,,..,=,,=====.,=_

EVERY

100

HOURS

_,2

v"2

EVERY

SEASON

BEFORE

STORAGE

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must maintain tractor

as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

At least once a season, check to see if you should make

any of the adjustments described in the Service and

Adjustments section of this manual.

• At least once a year you should replace the spark plug,

clean or replace air filter, and check blades and belts

for wear. A new spark plug and clean air filter ensure

proper air-fuel mixture and help your engine run better

and last longer.

3 - Replace blades more often when mowing in sandy soil. 5 - See Cleaning in Maintenance Section.

4 - Not required if equipped with maintenance-free battery.

LUBRICATION CHART

(_ SPINDLE ZERK, SPINDLE ZERK

(_FRONT FRONT

WHEEL WHEEL

BEARING BEARING

ZERK ZERK

SECTOR

GEAR

TEETH

ENGINE

BEFORE EACH USE

Check engine oil level.

•Check brake operation.

Check tire pressure.

•Check operator presence and ROS systems for proper

operation.

Check for loose fasteners.

01965

(_ General Purpose Grease

(_ Refer to Maintenance "ENGINE" Section

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS

LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL

SHORTEN THE LIFE OFTHE SELF-LUBRICATING BEARINGS.

IFYOU FEELTHEY MUST BE LUBRICATED, USE ONLYA DRY,

POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

MAINTENANCE

TRACTOR

Always observe safety rules when performing any

maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest

speed in highest gear on a level, dry concrete or paved

surface, then brake must be checked and adjusted. (See

"TO CHECK BRAKE" in the Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See the sides

of tires for proper PSI).

• Keep tires free of gasoline, oil, or insect control

chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due

to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot

and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE

OPERATION SYSTEM (ROS) (See Fig. 16)

Ensure operator presence and reverse operation systems

are working properly. If your tractor does not function as

described, repair the problem immediately.

• The engine should not start unless the brake pedal is

fully depressed, and the attachment clutch control is

in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt bythe operator

to leave the seat without first setting the parking brake

should shut off the engine.

• When the engine is running and the attachment clutch

is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless

the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

•When the engine is running with the ignition switch in

the engine "ON" position and the attachment clutch

engaged, any attempt by the operator to shift into

reverse should shut off the engine.

•When the engine is running with the ignition switch

in the ROS "ON" position and the attachment clutch

engaged, any attempt by the operator to shift into

reverse should NOT shut off the engine.

ROS "ON"

POSITION ENGINE "ON" POSITION

(NORMAL OPERATING)

Fig. 16

BLADE CARE

For best results mower blades must be kept sharp. Replace

bent or damaged blades.

_ AUTION: Use onlya replacement blade ap=

proved by the manufacturer of your tractor.

Using ablade not approved by the manu=

facturer of your tractor is hazardous, could

damage your tractor and void your warranty.

BLADE REMOVAL (See Fig. 17)

• Raise mower to highest position to allow access to

blades.

NOTE: Protect your hands with gloves and/or wrap blade

with heavy cloth.

• Remove blade bolt by turning counterclockwise.

• Install new or resharpened blade with stamped "THIS

SIDE UP" facing deck and mandrel assembly.

iMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

•Install and tighten blade bolt securely (45-55 Ft. Lbs.

torque).

iMPORTANT: SPECIAL BLADE BOLT IS HEATTREATED.

BLADE BOLT

(SPECIAL)

CENTER HOLE

Fig. 17

BATTERY

Your tractor has a battery charging system which issufficient

for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open.

•Recharge at 6-10 amperes for I hour.

NOTE: The original equipment battery on your tractor ismain-

tenance free. Do not attempt to open or remove caps or cov-

ers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

•Raise seat.

•Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

•Rinse the battery with plain water and dry.

•Clean terminals and battery cable ends with wire brush

until bright.

•Coat terminals with grease or petroleum jelly.

•Reinstall battery (See "REPLACING BATTERY" in

the Service and Adjustments section of this manual).

MAINTENANCE

V=BELTS

Check V-belts for deterioration and wear after 100 hours

of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE MAINTENANCE

The transmission fan and cooling fins should be kept clean

to ensure proper cooling.

Do not attempt to clean fan or transmission while engine

is running or while the transmission is hot. To prevent pos-

sible damage to seals, do not use high pressure water or

steam to clean transmission.

Inspect cooling fan to ensure fan blades are intact and

clean.

Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use com-

pressed air or high pressure sprayer to clean coolingfins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance is not required for the life of the transaxle. Should

the transaxle ever leak or require servicing, contact your

nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SG-SL. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100

C -30 -2; -1; ; 1'0 20 30 4;

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, they will result in increased

oil consumption when used above 32°R Check your engine

oil level more frequently to avoid possible engine damage

from running low on oil.

Change the oil after every 50 hours of operation or at least

once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 18)

Determine temperature range expected before oil change.

All oil must meet API service classification SG-SL..

* Ensure tractor is on level surface.

* Oil will drain more freely when warm.

* Catch oil in a suitable container.

* Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

* Remove yellow cap from end of drain valve and install

the drain tube onto the fitting. 17

OIL DRAIN VALVE

CLOSED

AND ----_._ __Z_L-/_'_ -'_'\

LOCKED _"-['_-__

POSITION __._ DRA N

YELLOW CAP _I--_ _,__ TUBE

Fig. 18

* Unlock drain valve by pushing inward and turning

counterclockwise.

* To open, pull out on the drain valve.

* After oil has drained completely, close and lock the

drain valve by pushing inward and turning clockwise

until the pin is in the locked position as shown.

* Remove the drain tube and replace the cap onto to the

bottom fitting of the drain valve.

* Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECl FICATIONS" section of this manual.

* Use gauge on oil fill cap/dipstick for checking level.

Ensure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULL' line on dipstick. Tighten

cap onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil

change ifthe tractor is used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a dirty air filter. Ser-

vice air cleaner more often under dusty conditions.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with awire brush or

compressed airto remove dirt and stubborn dried gum fibers.

ENGINE COOLING SYSTEM

To ensure proper cooling, ensure the grass screen, cool-

ing fins, and other external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and other

cooling shrouds. Clean the cooling fins and external surfaces

as necessary. Ensure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds removed

will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of use, whichever comes

first. Spark plug type and gap setting is shown in Product

Specifications section of this manual.

MAINTENANCE

IN=LINE FUEL FILTER (See Fig. 19)

The fuel filter should be replaced once each season. Iffuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

• With engine cool, removefilter and plug fuel linesections.

• Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

• Ensure there are no fuel line leaks and clamps are

properly positioned.

• Immediately wipe up any spilled gasoline.

I CLAMP _--_

FUEL FILTER _ J U0667

Fig. 19

CLAMP

CLEANING

Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Clean debris from steering plate. Debris can restrict

clutch/brake pedal shaft movement, causing belt slip

and loss of drive.

CAUTION: Avoid all pinch points and

movable parts (See Fig. 20)

MOWER NOT SHOWN

Fig. 20

• Keep finished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure

washer to clean your tractor unless the engine and trans-

mission are covered to keep water out. Water in engine or

transmission will shorten the useful life of your tractor. Use

compressed air or a leaf blower to remove grass, leaves

and trash from tractor and mower.

DECK WASHOUT PORT (See Fig. 21)

Your tractor's deck is equipped with a washout port on

its surface as part of its deck wash system. It should be

utilized after each use.

1. Drive the tractor to a level, clear spot on your lawn, near

enough to a water spigot for your garden hose to reach.

IMPORTANT: Make certain the tractor's discharge chute is

directed AWAY from your house, garage, parked cars, etc.

Remove bagger chute or mulch cover if attached.

2. Ensure the attachment clutch control is in the

"DISENGAGED" position, set the parking brake, and

stop the engine.

3. Thread the nozzle adapter (packaged with your tractor's

Operator's Manual) onto the end of your garden hose.

4. Pull backthe lock collar of the nozzle adapter and push

the adapter onto the deck washout port at the left end

of the mower deck. Release the lock collar to lock the

adapter on the nozzle.

NOZZLE ADAPTER

Fig. 21

IMPORTANT: Tug hose ensuring connection is secure.

5. Turn the water on.

6. While sitting in the operator's position on the tractor,

re-start the engine and place the throttle lever in the

Fast ",_" position.

IMPORTANT: Recheck the area making certain the area

is clear.

7. Move the tractor's attachment clutch control to the "EN-

GAGED" position. Remain in the operator's position with

the cutting deck engaged until the deck is cleaned.

8. Move the tractor's attachment clutch control to the

"DISENGAGED" position. Turn the ignition key to the

STOP position to turn the tractor's engine off. Turn the

water off.

9. Pull back the lock collar of the nozzle adapter to discon-

nect the adapter from the nozzle washout port.

10. Move the tractor to a dry area, preferably a concrete or

paved area. Place the attachment clutch control in the

"ENGAGED" position to remove excess water and to

help dry before putting the tractor away.

WARNING: A broken or missing washout

fitting could expose you or others to

thrown objects from contact withthe blade.

•Replace broken or missing washout fitting

immediately, prior to using mower again.

• Plug any holes in mower with bolts and Iocknuts.

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS iNJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress brake pedal fully and set parking brake.

Place motion control lever in neutral position.

*Place attachment clutch in "DISENGAGED" position.

*Turn ignition key to "STOP" and remove key.

*Ensure the blades and all moving parts have completely stopped.

*Disconnectsparkp_ugwirefromsparkp_ugandp_acewirewhereitcannotcomeincontactwithp_ug_

TO REMOVE MOWER (See Fig. 22)

• Place attachment clutch in "DISENGAGED" position.

• Lower attachment lift lever to its lowest position.

• Roll belt off engine pulley (M) and belt keepers (G).

• Remove retainer spring (K), slide collar (L) off and

push housing guide (P) out of bracket.

•Remove clutch cable spring (Q) from idler arm (R).

•Disconnect front link (E) from mower - remove retainer

spring and washer.

•Go to either side of mower and disconnect mower

suspension arm (A) from chassis pin (B) and rear lift

link (C) from rear mower bracket (D) - remove retainer

springs and washers.

_11 CAUTION: AFTER REAR LiFT LINKS

ARE DISCONNECTED, THE ATTACH=

MENT LiFT LEVER WiLL BE SPRING

LOADED. HAVE ATIGHT GRiP ON LiFT

LEVER WHEN CHANGING POSiTiON

OF THE LEVER.

•Slide mower out from under right side of tractor.

iMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINK (E) AND REAR LIFT LINKS

(Q) INTO THE CABLE GUIDE ON FRONT EDGE OF

LOWER DASH.

TO iNSTALL MOWER (See Fig. 22 -27)

Ensure tractor is on level surface and engage parking

brake.

•Lower attachment lift lever to its lowest position.

CAUTION: LIFT LEVER iS SPRING

LOADED. HAVE A TIGHT GRIP ON

LIFT LEVER, LOWER iT SLOWLY AND

ENGAGE iN LOWEST POSITION.

NOTE: Ensure mower side suspension arms (A) are point-

ing forward before sliding mower under tractor.

•Slide mower under tractor until it is centered under

tractor.

Fig. 22 03042tex

SERVICE AND ADJUSTMENTS

• ATTACH MOWER SIDE SUSPENSION ARMS (A) TO

CHASSIS - Position hole in arm over pin (B) on outside

of tractor chassis and secure with retainer spring.

• Repeat on opposite side of tractor.

Fig. 23

• Insert end of link (E) into hole in front mower bracket

and secure with washer and retainer spring (J).

ATTACH REAR LIFT LINKS (C) - Lift rear corner of

mower and position slot in link assembly over pin (D)

on rear mower bracket and secure with washer and

retainer spring.

Fig. 24

Fig. 25

• Hook end of clutch cable spring (Q) into hole in idler

arm (R).

• Push clutch cable housing guide (P) into bracket, slide

collar (L) onto guide and secure with retainer spring (K).

• Install belt on engine pulley (M), in belt keepers (G).

ATTACH FRONT LINK (E) - Work from left side of trac-

tor. Insert rod end of link assembly through front hole

in tractor front suspension bracket (F).

Fig. 26

iMPORTANT: CHECK BELT FOR PROPER ROUTING

IN ALL MOWER PULLEY GROOVES.

• Raise attachment lift lever to highest position.

• If necessary, adjust gauge wheels before operating

mower as shown inthe Operation section of this manual.

Fig. 27 03042tex

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER

Ensure tires are properly inflated to the PSI shown on tires.

If tires are over or under inflated, it may affect the appear-

ance of your lawn and lead you to think the mower is not

adjusted properly.

VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 28)

•With all tires properly inflated and if your lawn appears

unevenly cut, determine which side of mower is cutting

lower.

• With a 3/4" or adjustable wrench, turn lift link adjust-

ment nut (A) to the left to lower LH side of mower, or,

to the right to raise LH side of mower.

Turn nut rig Turn nut left

to raise mower to lower mower

Fig. 28

NOTE: Each full turn of adjustment nut will change mower

height about 3/16".

• Test your adjustment by mowing some uncut grass

and visually checking the appearance. Readjust, if

necessary, until you are satisfied with the results.

PRECISION SIDE-TO-SIDE ADJUSTMENT (See Fig. 29)

• With all tires properly inflated, park tractor on level

ground or driveway.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap

blade with heavy cloth.

Raise mower to its highest position.

At both sides of mower, position blade at side and

measure the distance (A) from bottom edge of blade

to the ground. The distance should be the same on

both sides.

AI L- W Lf IA

Fig. 29

• If adjustment is necessary, see step in Visual Adjust-

ment instructions above.

• Recheck measurements, adjust if necessary until both

sides are equal.

FRONT-TO-BACK ADJUSTMENT (See Fig. 30 & 31)

IMPORTANT: Deck must be level side-to-side.

To obtain the best cutting results, the mower blades should

be adjusted so the front tip is 1/8" to 1/2" lower than the

rear tip when the mower is in its highest position.

i & CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap

blade with heavy cloth.

• Raise mower to highest position.

Position blade so the tip is pointing straight forward.

Measure distance (B) to the ground at front and rear

tip of the blade.

r-_- e e

Fig. 30

If front tip of blade is not 1/8" to 1/2" lower than the

rear tip, go to the front of tractor.

With an 11/16" or adjustable wrench, loosen jam nut

A several turns to clear adjustment nut B.

With a 3/4" or adjustable wrench, turn front link adjust-

ment nut (B) clockwise (tighten) to raise the front of

mower, or, counterclockwise (loosen) to lower the front

mower.

TIGHTEN ADJUST LOOSEN

NUT B TO RAISE ADJUST NUT

MOWER ....... B TO LOWER

MOWER

LOOSEN JAM NUT A FIRST

Fig. 31

NOTE: Each full turn of the adjustment nut will change

mower height about 1/8".

• Recheck measurements, adjust if necessary until front

tip of blade is 1/8" to 1/2" lower than the rear tip.

• Hold adjustment nut inposition with wrench and tighten

jam nut securely against adjustment nut.

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 32)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake.

BELT REMOVAL

•Remove mower from tractor (See "TO REMOVE

MOWER" in this section of manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION

• Work belt around both mandrel pulleys and idler pul-

leys.

• Ensure belt is in all pulley grooves and inside all belt

guides.

• Install mower (See "To Install Mower" in this section of

manual).

MANDREL

PULLEY

IDLER

PULLEYS

PULLEY

03043

Fig. 32

TO REPLACE MOTION DRIVE BELT

(See Fig. 33)

Park the tractor on level surface. Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest.

BELT REMOVAL -

• Remove mower (See "TO REMOVE MOWER" section

in this manual).

NOTE: Observe entire motion drive belt and position of all

belt guides and keepers.

• Remove belt from stationary idler (A) and clutching

idler (B).

• Remove belt from centerspan idler (C).

• Pull belt slack toward rear of tractor. Carefully remove

belt upwards from transmission input pulley and over

cooling fan blades (D).

• Remove belt downward from engine pulley (E).

• Slide belt toward rear of tractor, off the steering plate

(F) and remove from tractor.

BELT INSTALLATION

• Install new belt from tractor rear to front, over the steer-

ing plate (F) and above clutch brake pedal shaft (G).

• Pull belt toward front of tractor and roll belt onto engine

pulley (E).

• Pull belt toward rear oftractor. Carefully work belt down

around transmission cooling fan and onto the input

pulley (D). Ensure belt is inside the belt keeper.

• Install belt on centerspan idler (C).

• Install belt through stationary idler (A) and clutching

idler (B).

• Ensure belt is in all pulley grooves and inside all belt

guides and keepers.

• Install mower (See "TO INSTALL MOWER" section in

this manual).

Fig. 33

SERVICE AND ADJUSTMENTS

TRANSAXLE MOTION CONTROL LEVER

NEUTRAL ADJUSTMENT (See Fig. 34)

The motion control lever has been preset at the factory

and adjustment should not be necessary.

• Loosen adjustment bolt infront of the right rear wheel,

and lightly tighten.

• Start engine and move motion control lever until tractor

does not move forward or backward.

• Hold motion control lever in that position andturn engine

off.

• While holding motion control lever in place, loosen the

adjustment bolt.

• Move motion control lever to the neutral (lock gate)

position.

• Tighten adjustment bolt securely.

NOTE: Ifadditional clearance is neededto getto adjustment

bolt, move mower deck height to the lowest position.

After above adjustment is made, if the tractor still creeps

forward or backward while motion control lever is in neutral

position, follow these steps:

• Loosen the adjustment bolt.

• Move the motion control lever 1/4" to 1/2" in the direc-

tion it is trying to creep.

• Tighten adjustment bolt securely.

• Start engine and test.

• Iftractor still creeps, repeat above steps until satisfied.

MOTION CONTROL NEUTRAL

LOCK

GATE

ADJ USTMENT

BOLT

Fig. 34

TO CHECK BRAKE

If tractor requires more than five (5) feet to stop at highest

speed in highest gear on a level, dry concrete or paved

surface, then brake must be serviced.

You may also check brake by:

1. Park tractor on a level, dry concrete or paved surface,

depress brake pedal all the way down and engage

parking brake.

2. Disengage transmission by placing freewheel control

in "transmission disengaged" position. Pull freewheel

control out and into the slot and release so it is held in

the disengaged position.

The rear wheels must lock and skid when you try to manu-

ally push the tractor forward. If the rear wheels rotate,

then the brake needs to be serviced. Contact a qualified

service center.

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straightforward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE=IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL (See Fig. 35)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

• Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due

to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot

and corrosion.

WASHERS

RETAINING

RING

AXLE \ X

COVER_

SQUARE KEY (REAR

WHEEL ONLY)

Fig. 35

SERVICE AND ADJUSTMENTS

TO START ENGINE WiTH AWEAK BATTERY

(See Fig. 36)

WARNING: Lead=acid batteries generate

explosive gases. Keep sparks, flame and

smoking materials away from batteries.

Always wear eye protection when around

batteries.

If your battery is too weak to start the engine, it should be

recharged. (See "BATTERY" in the MAINTENANCE sec-

tion of this manual).

If "jumper cables" are used for emergency starting, follow

this procedure:

iMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12

VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERYTO

START OTHER VEHICLES.

TO ATTACH JUMPER CABLES

•Connect one end of the RED cable to the POSITIVE

(+) terminal of each battery(A-B), taking care not to

short against tractor chassis.

•Connect one end of the BLACKcable to the NEGATIVE

(-) terminal (C) of fully charged battery.

•Connect the other end of the BLACK cable (D) to good

chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER

•BLACK cable first from chassis and then from the fully

charged battery.

•RED cable last from both batteries.

WEAK OR FULLY CHARGED

DEAD BATTERY BATTERY

Fig. 36

REPLACING BATTERY (See Fig. 37)

WARNING: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals

at the same time. Before connecting

battery, remove metal bracelets,

wristwatch bands, rings, etc. Positive

terminal must be connected first to

prevent sparking from accidental

grounding.

• Lift seat pan to raised position.

• Disconnect BLACKbatterycablefirstthen RED battery

cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as

old battery.

• First connect RED battery cable to positive (+) terminal

with bolt and nut as shown. Tighten securely. Slide

terminal cover over terminal.

• Connect BLACK grounding cable to negative (-) ter-

minal with remaining bolt and nut. Tighten securely.

•Lower seat pan.

SEAT PAN

TERMINAL

COVER NUT

\ .d/ 0o,

POSITIVE

(RED) NEGATIVE

(BLACK)

)ABLE

Fig. 37

SERVICE AND ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

Raise hood.

• Pull bulb holder out of the hole in the backside of the

grill.

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

• Check wiring.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 38)

•Raise hood.

•Unsnap headlight wire connector.

•Stand infront of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

•To replace, reverse above procedure.

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and

adjustment should not be necessary. If adjustment is nec-

essary, see engine manual.

TO ADJUST CHOKE CONTROL

The choke control has been preset at the factory and adjust-

ment should not be necessary. If adjustment is necessary,

see engne manual.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not

operate properly due to suspected carburetor problems,

take your tractor to an authorized service center for repair

and/or adjustment.

TRANSMISSION

REMOVAL/REPLACEMENT

Should your transmission require removal for service or

replacement, it should be purged after reinstallation and

before operating the tractor. See"PU RGE TRANSMISSION"

in the Operation section of this manual.

HOOD

HEADLIGHT

WIRE

CONNECTOR

Fig. 38

STORAGE

Immediately prepare your tractor for storage at the end

of the season or if the tractor will not be used for 30 days

or more.

WARNIN G: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. AIIowthe engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area.

• Clean entire tractor (See "CLEANING" in the Mainte-

nance section of this manual).

• Inspect and replace belts, if necessary (See belt re-

placement instructions inthe Service and Adjustments

section of this manual).

• Lubricate as shown in the Maintenance section of this

manual.

• Ensure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be dis-

connected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Mainte-

nance section of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANTTO PREVENT GUM DEPOSITS

FROM FORMING IN ESSENTIAL FUELSYSTEM PARTS SUCH

AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK

DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT

ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING

ETHANOLOR METHANOL) CAN ATTRACT MOISTURE WHICH

LEADS TO SEPARATION AND FORMATION OFACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM

OF AN ENGINE WHILE IN STORAGE.

• Empty the fuel tank by starting the engine and let it run

until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in

the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in mini-

mizing the formation of fuel gum deposits during storage.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to

allow the stabilizer to reach the carburetor. Do not empty

the gas tank and carburetor if using fuel stabilizer.

ENGINE OiL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Maintenance section of this

manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignition key to "START" position for a few seconds

to distribute oil.

• Replace with new spark plug(s).

OTHER

•Do not store gasoline from one season to another.

•Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

•If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

•Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

TROUBLESHOOTING

PROBLEM

Wi[[ not start

Hard to start

Engine will not

turn over

Engine clicks but

wi[[ not start

Loss of power

Excessive

vibration

CAUSE

1. Out of fuel.

CORRECTION

2. Engine not "CHOKED" properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

Loose or damaged wiring.

Carburetor out of adjustment.

10. Engine valves out of adjustment.

2. See "TO START ENGINE" in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor" in Service Adjustments

section.

10. Contact an authorized service center/department.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves, trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank with fresh, clean gas.

6. Check all wiring.

7. See "To Adjust Carburetor" in Service Adjustments

section.

8. Contact an authorized service center/department.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact an authorized service center/department.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

1. Raise cutting height/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank with fresh, clean gas.

9. Empty fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See "To Adjust Carburetor" in Service Adjustments

15. Contact an authorized service center/department.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts.

TROUBLESHOOTING

PROBLEM

Engine continues

to run when oper=

ator leaves seat

with attachment

clutch engaged

Poor cut =uneven

Mower blades will

not rotate

Poor grass

discharge

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Loss of drive

Engine "back=

fires" when turn=

ing engine "OFF"

Engine dies when

tractor is shifted

into reverse

CAUSE

1. Faulty operator-safety presence control

system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from

buildup of grass, leaves, and trash around

mandrels.

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too stow.

2. Travel speed too fast.

3. Wet grass.

CORRECTION

1. Check wiring, switches and connections. If not

corrected, contact an authorized service center/

department.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

1. Place throttle control in "FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves, trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deckvent holesfrom buildup

of grass, leaves, trash around mandrels.

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in parts manual.

11. Clean around mandrels to open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

1. Freewheel control in "disengaged" position.

2. Debris on steering plate (if equipped).

3. Motion drive belt worn, damaged, or broken.

4. Air trapped in transmission during

shipment or servicing.

5. Axle key missing.

1. Engine throttle control not set between

half and full speed (fast) position before

stopping engine.

1. Reverse operation system (ROS) is not"ON"

while mower or other attachment is engaged.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in "engaged" position.

2. See "CLEANING" in the maintenance section.

3. Replace motion drive belt.

4. Purge transmission.

5. Install axle key at rear wheel. See "TO REMOVE

WHEEL" in the Service and Adjustments section.

1. Move throttle control between half and full speed

(fast) position before stopping engine.

1. Turn ignition key to ROS "ON" position. See

Operation section.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL 03

15 DEGREES MAX.

i_ WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hiii slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Two-Year Limited Consumer

Lawn Tractor Warranty

Ariens Company (Ariens) warrants to the original purchaser that

Ariens brand consumer tractors will be free from defects in material

and workmanship for a period of two years after the date of purchase. An authorized Ariens dealer will repair

any defect in material or workmanship, and repair or replace any defective part, subject to the conditions,

limitations and exclusions set forth herein. Such repair or replacement will be free of charge (labor and parts)

to the original purchaser except as noted below.

90-Day Limited Warranty on Service Parts and Accessories

Genuine Ariens brand service parts and accessories are warranted to be free from defects in material

and workmanship for a period of 90 days after the date of purchase. An authorized Adens dealer witl

repair or replace any such part or accessory free of charge, except for labor, during that period.

The duration of all warranties herein applies only if the product is put to personal use around a household or

residence. If the product is put to any business use, agricultural, commercial, or industrial, then the duration

of these warranties shall be 90 days after the date of purchase. If any product is rented or leased, then the

duration of these warranties shall be 90 days after the date of purchase.

Exceptions, Limitations, Exclusions

Customer Responsibilities

customer must complete the product registration card in the literature package and return it to the Ariens

Company, or register the unit online at www.ariens.com.

To obtain warranty service, the original purchaser must:

• Perform the maintenance and minor adjustments explained in the owner's manual.

Promptly notify Ariens or an authorized Ariens service representative of the need for warranty service.

Transport the product to and from the place of warranty service.

Have the warranty service performed by an authorized Ariens service representative.

To find an Ariens authorized service representative, contact Ariens at:

655 W. Ryan Street

Bdllion, WI 54110

(800) 317-5898

(920) 756 - 2141

www.adens.com

Exceptions and Limitations

Batteries are warranted only for a period of 12 months after date of purchase, on a prorated basis. For

the first 90 days of the warranty period, a defective battery will be replaced free of charge. If the

applicable warranty period is more than 90 days, Ariens will cover the prorated cost of any defective

battery, for up to 12 months after the date of purchase.

ARIENS COMPANY

GRAVELY®ISTENS®ILOCKE®I NATIONAL®MOWERI BYNORM®I EVERRIDE®IGREATDANE®

Con_Tractor 2009

Exclusions - items Not Covered by This Warranty

• Engines and engine accessories are covered only by the engine manufacturer's warranty and are not

covered by this warranty.

Parts that are not genuine Ariens service parts are not covered by this warranty.

• The following maintenance, service and replacement items are not covered by this warranty unless

they are noted in the Limitations section above: lubricants, spark plugs, oil, oil filters, air filters, fuel

filters, brake linings, brake arms, shoes, runners, belts, scraper blades, shear bolts, mower blades,

mower vanes, headlights, light bulbs, knives, cutters.

Any misuse, alteration, improper assembly, improper adjustment, neglect, or accident which requires

repair is not covered by this warranty.

This warranty applies only to products purchased in the United States (including Puerto Rico) and

Canada. In all other countries, contact place of purchase for warranty information.

Disclaimer

Ariens may from time to time change the design of its products. Nothing contained in this warranty shall be

construed as obligating Ariens to incorporate such design changes into previously manufactured products,

nor shall such changes be construed as an admission that previous designs were defective.

LIMITATION OF REMEDY AND DAMAGES

Ariens Company's liability under this warranty, and under any implied warranty that may exist, is limited to

repair of any defect in workmanship, and repair or replacement of any defective part. Ariens shall not be

liable for incidental, special, or consequential damages (including lost profits). Some states do not allow the

exclusion of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

DISCLAIMER OF FURTHER WARRANTY

Ariens Company makes no warranty, express or implied, other than what is expressly made in this

warranty, if the law of your state provides that an implied warranty of merchantability, or an implied

warranty of fitness for particular purpose, or any other implied warranty, applies to Ariens Company,

then any such implied warranty is limited to the duration of this warranty. Some states do not allow

limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

ARIENS COMPANY

GRAVELY® I STENS® I LOCKE® I NATIONAL® I BYNORM® t EVERRIDE® ] GREAT DANE ®

Con_Tractor 2009

California Evaporative Emission

Control Warranty Statement

YOUR WARRANTY RIGHTS AND OBLiGATiONS

The California Air Resources Board and Ariens Company are pleased to explain the

evaporative emission control system's warranty on your 2010 model year small off-road

equipment. In California, new equipment that use small off-road engines must be designed,

built, and equipped to meet the State's stringent anti-smog standards. Ariens Company must

warrant the evaporative emission control system on your small off-road equipment for the

period listed below provided there has been no abuse, neglect or improper maintenance of

your equipment.

Your evaporative emission control system may include parts such as: fuel tanks, fuel lines, fuel

caps, valves, canisters, filters, vapor hoses, clamps, connectors, and other associated

components.

Manufacturer's Warranty Coverage:

This evaporative emission control system is warranted for two years. If any evaporative

emission-related part on your equipment is defective, the part will be repaired or replaced by

Ariens Company.

Owner's Warranty Responsibilities:

• As the small off-road equipment owner, you are responsible for the performance of the

required maintenance listed in your Owner's Manual. Ariens Company recommends that

you retain all receipts covering maintenance on your small off-road equipment, but Ariens

Company cannot deny warranty solely for the lack of receipts.

• As the small off-road equipment owner, you should however be aware that the Ariens

Company may deny you warranty coverage if your evaporative emission control system

part has failed due to abuse, neglect, or improper maintenance or unapproved

modifications.

• You are responsible for presenting your small off-road equipment to an authorized Ariens

service representative as soon as the problem exists. The warranty repairs should be

completed in a reasonable amount of time, not to exceed 30 days. If you have a question

regarding your warranty coverage, you should contact Ariens Company Technical Service

Center at 1-920-756-2141

Defects Warranty Requirements:

(a) The warranty period begins on the date the small off-road equipment is delivered to an

ultimate purchaser.

(b) General Evaporative Emissions Warranty Coverage, Ariens Company warrants to the

ultimate purchaser and any subsequent owner that the evaporative emission control

system when installed was:

(1) Designed, built, and equipped so as to conform with all applicable regulations; and

(2) Free from defects in materials and workmanship that causes the failure of a warranted

part for a period of two years.

ARIENS COMPANY

GRAVELY® t STENS® t LOCKE® I NATIONAL® t BYNORM_ I EVERRIDE® I GREAT DANE _ CARB_2010

(1) Any warranted part that is not scheduled for replacement as required maintenance in

the written instructions must be warranted for the warranty period defined in

subsection (b)(2). If any such part fails during the period of warranty coverage, it must

be repaired or replaced by the Ariens Company. Any such part repaired or replaced

under the warranty must be warranted for a time not less than the remaining warranty

period.

(2) Any warranted part that is scheduled only for regular inspection in the written

instructions must be warranted for the warranty period defined in subsection (b)(2). A

statement in such written instructions to the effect of "repair or replace as necessary"

will not reduce the period of warranty coverage. Any such part repaired or replaced

under warranty must be warranted for a time not less than the remaining warranty

period.

(3) Any warranted part that is scheduled for replacement as required maintenance in the

written instructions must be warranted for the period of time prior to the first

scheduled replacement point for that part. If the part fails prior to the first scheduled

replacement, the part must be repaired or replaced by the Ariens Company. Any such

part repaired or replaced under warranty must be warranted for a time not less than

the remainder of the period prior to the first scheduled replacement point for the part.

(4) Repair or replacement of any warranted part under the warranty provisions of this

article must be performed at no charge to the owner at an authorized Ariens service

representative.

(5) Notwithstanding the provisions of subsection (4) above, warranty services or repairs

must be provided at authorized Ariens service representatives that are franchised to

service the subject small off-road equipment.

(6) The owner must not be charged for diagnostic labor that leads to the determination

that a warranted part is in fact defective, provided that such diagnostic work is

performed at a authorized Ariens service representative.

(7) Throughout the evaporative emission control system's warranty period set out in

subsection (b)(2), the Ariens Company must maintain a supply of warranted parts

sufficient to meet the expected demand for such parts.

(8) Manufacturer approved replacement parts must be used in the performance of any

warranty maintenance or repairs and must be provided without charge to the owner.

Such use will not reduce the warranty obligations of the manufacturer issuing the

warranty.

(9) The use of any add-on or modified parts will be grounds for disallowing a warranty

claim made in accordance with this article. The manufacturer issuing the warranty will

not be liable under this Article to warrant failures of warranted parts caused by the use

of an addon or modified part.

(10)The Ariens Company shall provide any documents that describe the warranty

procedures or policies within five working days of request by the Air Resources

Board.

ARIENS COMPANY

GRAVELY® I STENS® I LOCKE® l NATIONAL® l BYNORM® l EVERRIDE® I GREAT DANE ® CARB_2010

Ariens Company

655 West Ryan Street

Brillion, Wl 54110-1072

800-317-5898

www.ariens.com

_IL WARNING _i_

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects

or other reproductive harm.

Ariens 936045 User Manual TRACTOR Manuals And Guides 1011763L

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