Ariens 915075 Users Manual Zoom
915317 to the manual 822df422-853f-4746-9826-302ea2f689d8
2015-01-24
: Ariens Ariens-915075-Users-Manual-232387 ariens-915075-users-manual-232387 ariens pdf
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Zoom Parts Manual Models 915075 - Zoom 1640 915077 - Zoom 1840 915079 - Zoom 2044 915081 - Zoom 2348 915083 - Zoom 2552 915317 - Zoom 1540 915318 - Zoom 1744 00696500 10/06 Printed in USA THE MANUAL PRODUCT REGISTRATION Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. The Ariens dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Ariens or go to www.ariens.com. Hardware descriptions are given in decimals. Decimals to Fractions .063 1/16 .563 9/16 .125 1/8 .625 5/8 .188 3/16 .688 11/16 .250 1/4 .750 3/4 .313 5/16 .813 13/16 .375 3/8 .875 7/8 .438 7/16 .938 15/16 .500 1/2 1.00 1 YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps: 1. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two. 2. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine Ariens parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. • Record Unit Model and Serial numbers here: TO SPEED PARTS ORDERING: 1. Know the model and serial numbers of your unit. • Record Engine Model and Serial numbers here: 2. Know the part number required. 3. Know the quantity required. 4. Know the part description. UNAUTHORIZED REPLACEMENT PARTS Use only Ariens replacement parts. The replacement of any part on this vehicle with anything other than an Ariens authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts. 2 MODELS TABLE OF CONTENTS Model 915075 (Zoom 1640) 16hp Kohler with 40" Mower Deck Serial No. 025000 and up DECALS Model 915077 (Zoom 1840) 18hp Kohler with 40" Mower Deck Serial No. 025000 and up MAIN FRAME AND TRANSAXLES Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Frame, Hood and Footrest . . . . . . . . . . . . . . . . . . . . . 8 Seat and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Front Axle, Tires and Bumper . . . . . . . . . . . . . . . . . 12 Transaxle, Dump Valves and Rear Wheels . . . . . . . 13 Model 915079 (Zoom 2044) 20hp Kohler with 44" Mower Deck Serial No. 025000 and up OPERATOR CONTROLS Model 915081 (Zoom 2348) 23hp Kohler with 48” Mower Deck Serial No. 025000 and up Parking Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 FUEL TANKS AND ENGINE Model 915083 (Zoom 2552) 25hp Kohler with 52” Mower Deck Serial No. 025000 and up Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Engine, Exhaust, Belt and Idlers . . . . . . . . . . . . . . . 20 Model 915317 (Zoom 1540) 15hp Kawasaki with 40" Mower Deck Serial No. 025000 and up ELECTRICAL SYSTEM Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Continuity Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . 24 Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Model 915318 (Zoom 1744) 17hp Kawasaki with 44” Mower Deck Serial No. 025000 and up MOWER DECKS Mower Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mower Deck, Belt, Idlers and Blades . . . . . . . . . . . . Baffles and Chute. . . . . . . . . . . . . . . . . . . . . . . . . . . Handle and Stabilizer Brackets . . . . . . . . . . . . . . . . Mower Brackets and Rollers . . . . . . . . . . . . . . . . . . 3 27 28 30 32 34 © Copyright 2006 Ariens Company DECALS-SAFETY Model 915075, 077, 079, 081, 083, 317, 318 15 14 3 13 6 2 3 12 11 4 7 5 17 7 16 9 8 1 10 PE0792 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 05305100 05305000 05305200 05301400 05233900 07757600 07731400 07742300 05304900 05301500 07757500 07735200 07754100 08088400 00290000 05309700 05309800 Qty. 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 Description Decal, American Flag Decal, Trailer Hitch Decal, Transmission Disconnect Decal, Control Decal, Fuel Valve Decal, Instructional Steering Decal, Mower Pan Head Danger Decal, Warning Decal, Cut Height Zoom Decal, Bilingual Danger Decal, Parking Brake Lever Decal, Danger Decal, Hot Surface Decal, Cut Height Decal, Fuel Warning Decal, CE Caution (317, 318) Decal, CE Deck (317, 318) 4 DECALS-STYLE Model 915075, 077, 079, 081, 083, 317, 318 3 2 1 PE0800 Item Part No. 1 2 3 05308000 05308100 05308200 05308300 05308400 05308500 05308600 05303100 00370500 Qty. 1 1 1 1 1 1 1 1 2 Description Decal-Zoom 1640 (075) Decal-Zoom 1540 (317) Decal-Zoom 1840 (077) Decal-Zoom 2044 (079) Decal-Zoom 2348 (081) Decal Zoom 2552 (083) Decal-Zoom 1744 (318) Decal-Ariens Jewel Decal, Zoom Hood 5 FRAME, HOOD, FOOTREST, CASTERS AND TIRES Model 075, 077 3 3 5 6 6 7 2 23 4 18 24 7 32 3 21 30 25 22 29 17 26 16 31 28 18 33 27 2 1 34 13 10 17 4 15 20 18 14 8 19 PE0152 13 12 9 11 6 FRAME, HOOD, FOOTREST, CASTERS AND TIRES Model 075, 077 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 00458351 07056700 06212200 06542000 00454259 01605151 06543100 00469351 01588100 06436400 00278500 05964400 06543600 05962200 05533600 00457859 06223600 06545500 00482151 00363100 07411500 06220500 00363800 06425500 06441900 07412000 00366700 00372700 00457951 00458051 07503100 06216100 06514900 07531700 Qty. 1 4 6 4 1 2 6 2 2 2 2 2 2 2 4 1 6 8 1 4 4 2 2 2 2 2 2 2 1 1 2 1 1 1 Description Weldment, Frame (075, 077) Bolt, Shoulder .375-16 x .135 Bolt, Round Head Square Neck .31-18 x .62 Nut, Locking Top Flange .38-16 Engine Hood Brace, Hood Nut, Locking Top Flange .31-18 Fork, Caster Assembly, Tire 4 x 11- 4 Ply Washer, Flat Steel .511 x 1.441 x .125 Spacer, Wheel Bolt, Hex .50-13 x 6.50 Grade 5 Nut, Locking Top Flange .50-13 Bolt, Hex .50-13 x 5.00 Grade 5 Bushing, Flange 1.00 x 1.25 x 1.50 x 1.50 Foot Rest Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 Nut, .38-16 Flange Nyloc Bumper, Zoom Spacer, Caster Screw, Tap .31-18 x .50 Bolt, Round Head Square Neck .38-16 x 2.00 Grade 5 Hood Snap Washer, Flat Steel .375 x 1.125 x .065 Washer, Flat Steel .531 x 1.06 x .095 Screw, Tap .25-20 x .50 Hood Clip Bracket, Hood Clip Plate, Deck Access Bracket, Deck Access Grommet, Bumper Bolt, Round Head Square Neck .31-18 x 1.0 Grade 5 Nut, Push .312 Knob, Wing .312-18 7 FRAME, HOOD AND FOOTREST Model 079, 081, 083, 317, 318 7 7 22 6 12 15 27 13 33 16 7 12 8 17 18 28 25 9 23 19 21 20 14 3 26 6 31 29 30 8 4 13 11 10 24 32 1 33 5 PE0731 2 8 FRAME, HOOD AND FOOTREST Model 079, 081, 083, 317, 318 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 00458151 00458851 07008100 01588200 00474000 01605151 06212200 07056700 01603100 06311200 05980400 06543100 06545500 06220500 00363800 06425500 06441900 07411500 07412000 00366700 00372700 00454259 00457859 07500010 06308600 06216100 00457951 06223600 00458051 06514900 07503100 07531700 06542000 Qty. 1 1 2 2 1 2 6 4 2 4 4 6 4 2 2 2 2 4 2 2 2 1 1 1 2 1 1 6 1 1 2 1 4 Description Weldment, Frame (079, 081, 083) Welment, Frame (317, 318) Screw-Cap Button Head .31-18 x .50 Grade 5 Assembly, Light (Includes Halogen H3 12 Volt 55 Watt Bulb) Harness, Light Brace, Hood Bolt, Round Head Square Neck .31-18 x .62 Bolt, Shoulder .375-16 x .135 Bracket, Light Washer, Locking 4MM x 1MM Regular Cone Lock Screw, Socket Head Cap M4 x .07 x 8 Nut-Locking-Top-Flange .31-18 Nut, .38-16 Flange Nyloc Bolt, Round Head Square Neck .38-16 x 2.00 Grade 5 Hood Snap Washer, Flat Steel .375 x 1.125 x .065 Washer, Flat Steel .531 x 1.06 x .095 Screw, Tap .31-18 x .50 Screw, Tap .25-20 x .50 Hood Clip Bracket, Hood Clip Hood, Zoom Foot Rest Grommet, Rubber .38 I.D. Washer, Locking .31 x .078 Bolt, Round Head Square Neck .31-18 x 1.00 Grade 5 Plate, Deck Access Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 Bracket, Deck Access Nut, Push .312 Grommet, Bumper Knob, Wing .312-18 Nut-Locking-Top-Flange .31-16 9 SEAT AND SEAT SUPPORT Model 915075, 077, 079, 081, 083, 317, 318 1 40 33 30 13 28 11 17 32 29 31 13 9 40 37 38 19 29 3 35 7 6 18 17 16 15 20 19 19 10 36 12 12 34 31 23 39 24 5 2 25 26 27 14 7 21 22 4 8 8 8 7 3 19 PE0811 10 SEAT AND SEAT SUPPORT Model 915075, 077, 079, 081, 083, 317, 318 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Qty. 00366300 1 00367800 1 59205800 AR 00440651 1 00360151 1 00174151 1 07056700 2 06545500 7 06223600 7 00456600 1 00539300 1 07531700 1 06530200 1 06308600 4 06446900 2 06542000 2 00337700 2 05946900 2 06437500 3 06437500 4 08300021 2 06545400 9 06545400 5 06530400 1 06439200 1 06212300 1 00362151 1 06216100 2 07506500 2 03679000 1 07411600 2 00379700 1 05525200 2 09235400 1 05957400 5 00379400 1 06219900 2 06543500 2 00380800 1 06439100 4 00479051 2 07533000 1 06534600 1 00166800 4 Description Seat w/Arm (075, 317) Seat w/ Armrests (077, 079, 081, 083, 318) Armrest Kit (Fits 00367800) Seat Plate Seat Support Bracket, Seat Plate Bolt, Shoulder .375-16 x .135 Nut .38-16 Flange Nyloc Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 Hour Meter, LCD (077, 079, 081, 083, 317, 318) Plug, Headlight Switch (075) Knob, Wing .312-18 (075, 077, 079, 081, 083) Nut, Locking Nylon .312-18 (317, 318) Washer-Locking .31 x .078 Regular Washer-Flat-Steel .347 x 1.254 x .048 Nut-Locking-Top-Flange .38-16 Hub Cap Bolt-Hex .31-18 x 1.00 Grade 5 Washer-Flat-Steel .328 x 1.0 x .094 (075, 077, 079, 081, 083) Washer-Flat-Steel .328 x 1.0 x .094 (317, 318) Spring, Seat Nut .312-18 Flange Nyloc (077, 079, 081, 083, 318) Nut .312-18 Flange Nyloc (075, 317) Nut-Spin Lock-Flange .312-18 Washer-Flat-Steel .505 x 1.00 x .062 Bolt-Round Head Square Neck .31-18 x 2.75 Grade 5 Brake Rod Support Bolt, Round Head Square Neck .31-18 x 1.00 Grommet Solenoid Screw, Tapping .250-20 x .37 Weldment, Park Brake Bushing, Flange .762 x 1.48 x .44 Spacer .328 x .76 x 1.01 Bolt, Hex .31-18 x 1.75 Grade 5 Bracket, Brake Handle Pivot Bolt, Round Head Square Neck .25-20 x .75 Grade 5 Nut, Locking Top Flange .25-20 Grip Washer, Flat Steel .328 x .87 x .179 (075, 317) Spacer, Seat (075, 317) Bumper, Rubber (077, 079, 081, 083, 318) Nut, Spinlock Flange Nut, .312-24 (077, 079, 081, 083, 318) Caplug, Square 1-14-20 (075, 317) 11 FRONT AXLE, TIRES AND BUMPER Model 915079, 081, 083, 317, 318 16 13 15 16 13 2 14 1 13 9 10 18 8 12 17 9 19 5 3 11 10 7 4 6 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 01600851 00482151 00469351 01588100 05533600 00278500 05964400 01600400 05930700 06543600 05962200 06436400 06435200 06223600 06545500 06540700 06442900 00271800 00363100 Qty. 1 1 2 2 4 2 2 1 3 4 2 2 5 4 4 3 1 2 4 Description Weldment, Front Axle Bumper, Zoom Fork, Caster Assembly, Tire 4 x 11- 4 Ply Bushing, Flange 1.00 x 1.25 x 1.50 x 1.50 Spacer, Rolled Wheel Bolt, Hex .50-13 x 6.50 Grade 5 Bushing, Axle Pivot Bolt-Hex .62-11X2.25 Grade 8 Nut, Locking Top Flange .50-13 Bolt, Hex .50-13 x 5.00 Grade 5 Washer, Flat Steel .511 x 1.441 x .125 Washer, Flat .64 x 1.81 x .25 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 Nut .38-16 Flange Nyloc Nut, Locking Nylon .625-11 Washer, Flat Steel .688 x 1.75 x .134 Spacer, .750 D x .558 Long Spacer, Caster 12 PE0741 TRANSAXLE, DUMP VALVES AND REAR WHEELS Model 915075, 077, 079, 081, 083, 317, 318 20 20 11 6 16 5 1 20 7 3 17 4 8 15 12 18 14 14 18 21 9 10 19 19 13 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 01578051 01578151 00386300 51514300 00386200 51514200 01581600 07515900 06713500 01587800 01588700 01578200 06535000 06545500 01568600 05952600 06308600 06545400 06536100 03622900 06439100 00929200 06545400 05960600 13 2 Qty. Description 1 1 1 NS 1 NS 2 2 2 2 2 1 8 1 2 2 2 2 4 1 2 AR 12 12 Bracket, Transmission Axle Support Weldment, Transmission Axle Brace Transaxle, Left Hand Brake Arm Kit, Left Hand Transaxle Transaxle, Right Hand Brake Arm Kit, Right Hand Transaxle Rod, Dump IZT Knob Pin, Hair Assembly, Tire 9.5 x 18-2 Ply (079, 081, 083, 318) Assembly, Tire 8.5 x 18-2 Ply (075, 077, 317) Rod, Axle Brace Nut, Lug .50-20 Nut, .38-16 Flange Nyloc Rod Pivot Bolt, Hex .31-18 x 2.50 Grade 5 Washer, Locking .31 x .078 Regular Nut .312-18 Flange Nyloc Nut, Jam .312-18 Shoulder Stud Washer, Flat Steel .38 x .87 x .179 Adhesive Sealant Nut-.31-18 Flange Nyloc Bolt-Hex .31-18 x 2.75 Grade 5 13 21 PE0751 PARKING BRAKE Model 915075, 077, 079, 081, 083, 317, 318 8 4 18 17 5 9 6 3 8 15 8 6 2 16 1 3 8 15 7 14 16 12 2 10 13 12 14 7 12 8 13 10 12 11 8 11 14 PARKING BRAKE Model 915075, 077, 079, 081, 083, 317, 318 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 00361200 05517400 06714500 00379800 00183700 07415800 01589200 06714800 03606600 00425300 06444000 06437200 08300028 06530200 06436200 06408900 06810200 06811900 Qty. 1 2 2 1 1 4 2 6 1 2 2 6 2 2 2 2 1 1 Description Weldment, Brake Rod Bushing, Flange .63 x 1.00 x .625 Nylon Pin, Spring Clip Clevis Weldment Bracket, Brake Switch Screw, Tapping 10-24 x .50 Hex Washer Head Rod, Over Center Pin, Hair Switch, Double Pole N.O./N.O. Rod, Park Brake IZT Washer, Flat Steel .406 x 1.00 x .188 Washer, Flat Steel .344 x .688 x .065 Spring, Compression .063 x .53 x 1.187 Nut, Locking Nylon .312-18 Washer, Flat Steel .406 x .812 x .065 Washer, Flat Steel .627 x .99 x .032 Pin, Clevis .037 x 1.50 Pin, Clevis .375 x .948 15 STEERING CONTROLS Model 915075, 077, 079, 081, 083, 317, 318 7 13 1 26 5 8 45 2 13 15 12 25 23 21 40 28 27 38 25 31 14 37 24 16 17 40 16 27 26 22 38 41 45 43 29 17 23 7 14 37 42 44 18 11 24 45 25 31 28 16 6 8 13 9 17 20 30 25 12 5 10 31 4 29 30 39 35 36 34 19 3 33 39 32 PE0840 16 STEERING CONTROLS Model 915075, 077, 079, 081, 083, 317, 318 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 01533400 01554800 00361751 00362651 01581700 00372300 03461700 01569600 00362851 01570000 00188700 06539500 06543600 05959900 05970600 06223600 06545500 06537500 06544000 07533300 00359700 00359800 00383200 00359900 05435800 00365100 03563100 00371951 06500007 05957400 06545400 06220200 06543100 05964700 06531000 05513400 05947500 05959400 00166800 06713500 05900016 00470600 05958900 05947100 06306600 Qty. 1 1 2 2 2 2 2 2 2 2 2 4 3 2 1 6 6 1 2 2 1 1 2 2 4 2 2 2 4 6 8 4 4 2 2 2 2 2 4 2 4 1 1 1 3 Description Battery Rod Battery (12 Volt, 330 CCA, 50 Min. Reserve Cap.) Control Arm Channel, Handlebar Adjustment Spacer Eccentric Rod End, .50 Right Hand Rod, Transaxle Left Hand Handlebar Grip, Handlebar Damper Nut, Jam .50-20 Grade 2 Nut, Locking Top Flange .50-13 Bolt, Hex .50-13 x 3.00 Grade 5 Bolt, Hex .50-13 x 1.75 Grade 5 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 Nut .38-16 Flange Nyloc Nut, Locking Wing .25-20 Nut, Jam Nyloc .50-20 Grade 2 Caplug, Handlebar Weldment, Control LH Weldment, Control RH Bracket, Neutral Stop Spacer, Neutral Stop Bearing, 1.00 x 1.12 x .75 Link, Brake Rod Rod, End .38 RH Weldment, Steering Control Nut, Locking Top Flange 8 x 1.25 Bolt, Hex .31-18 x 1.75 Grade 5 Nut, .312-18 Flange Nyloc Bolt, Round Head Square Neck .31-18 x 1.75 Grade 5 Nut, Locking Top Flange .31-18 Bolt, Hex .25-20 x 1.75 Grade 5 Nut, Locking Nylon .250-20 Bushing, Flange .265 x .437 x .250 x .750 Bolt, Hex .31-18 x 1.25 Grade 5 Bolt, Hex .38-16 x .75 Grade 5 Caplug, Square Pin, Hair .08 x .18 x 1.18 Screw, Cap .38-16 x 2 Steering Linkage Bolt, Hex .50-13 x 1.25 Grade 5 Bolt, Hex .50-13 x 1.00 Grade 5 Washer, Lock .50 x .151 17 FUEL TANK Model 915075, 077, 079, 081, 083, 317, 318 21 26 27 14 915079, 081, 083, 317, 318 11 14 25 13 5 28 075, 077 14 10 7 24 14 9 5 14 14 16 23 23 12 18 8 4 6 23 20 30 2 18 15 22 3 17 1 19 30 29 11 PE0820 18 FUEL TANK Model 915075, 077, 079, 081, 083, 317, 318 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Qty. 01614100 1 01538400 2 00296751 1 01614551 1 01588400 1 06942300 1 00529900 1 01588500 1 00369200 1 00355100 1 01545600 1 01588300 1 02460700 1 00924300 1 00924300 1 00924300 1 00924300 1 09258200 1 06939100 6 00296851 1 01614000 1 06223600 8 07049600 8 06545500 8 06536000 3 06100003 4 00548400 8 06437500 12 00289200 1 01614451 1 01528500 1 06400004 8 06116700 3 00470200 2 00390100 3 Description Tank, Fuel - Right Hand Fuel Cap Seat Plate Right Hand Right Hand Console Choke Cable (079, 081, 083) Choke Cable (317, 318) Hole Plug, Plastic .44 Hole (075, 077) Throttle Cable (317, 318) Throttle Cable (079, 081, 083) Throttle Cable (075, 077) Switch, Clutch Key Switch Key with Cap Gas Line, Bulk .25 I.D. x 34 in. Long Gas Line, Bulk .25 I.D. x 44 in. Long Gas Line, Bulk .25 I.D. x 23 in. Long Gas Line, Bulk .25 I.D. x 34 in. Long (317, 318) Valve, Fuel Clamp, Hose Wire .490/.510 x .116 Seat Plate Left Hand Tank, Fuel - Left Hand Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 Bolt, Serrated Hex Flange Washer Head .312-18 x .75 Nut .38-16 Flange Nyloc Nut-Locking-Nylon 10-24 with Insert Screw, Machine 10-24 x .38 Slotted Hex Retainer .38 Push-On Washer, Flat Steel .328 x 1.00 x .094 Shim, PTO Switch Console, Left Hand Cup Holder Washer, Fender 3/16 x 3/4 Screw-Machine 10-24 x .50 Hex Washer Head Cable Tie Wire Clip 19 ENGINE, EXHAUST, BELTS AND IDLERS Model 915075, 077, 079, 081, 083, 317, 318 079, 081, 083 20 37 21 29 28 36 317, 318 25 34 35 317, 318 24 23 27 915075, 077 33 1 30 40 20 24 16 22 Rear of Unit 9 32 31 8 18 39 11 10 3 4 38 29 22 7 12 8 5 4 19 17 10 26 29 6 26 2 317, 318 15 14 PE0760 13 20 ENGINE, EXHAUST, BELTS AND IDLERS Model 915075, 077, 079, 081, 083, 317, 318 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 08200103 08200104 08200105 08200106 08200107 08200013 08200012 00191700 03643100 06604300 00363751 00363200 07241400 00473500 05500039 05516400 07312500 00186400 08336100 05966700 06309300 06443600 05966600 06543600 06224300 06224100 05948700 00276651 07414100 05957400 05948700 06545400 00595900 00191400 09298000 06537200 07412000 00391700 06545500 06545500 00435100 00255400 00253900 00432000 06308600 06538600 00396251 07411500 06437500 07414100 07414100 05957400 07517300 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 2 3 1 4 1 1 1 1 1 1 1 1 4 4 3 4 3 1 Description Engine, 16hp Kohler (075) Engine, 18hp Kohler (077) Engine, 20hp Kohler (079 s/n 025000 and up) Engine, 23hp Kohler (081 s/n 025000 and up) Engine, 25hp Kohler (083) Engine, 15hp Kawasaki (318) Engine, 17hp Kawasaki (317) Clutch, Electric (077, 079, 081, 083, 318) Clutch, Electric (075, 317) Key, Square .25 x 1.50 x .25 SAE 8630 OR SAE 1035 Clutch Stop Extension Shaft V-Belt Weldment, Idler Bushing, Flange .075 x .0875 x .625 x 1.125 Bushing, Sleeve .50 x .75 x 1.56 Pulley, Idler 4.00 Spacer Spring, Extension Bolt, Hex .44-20 x 4.50 Grade 8 Washer, Locking .44 x .109 Regular Washer, Flat Steel .469 x 2.00 x .25 Bolt-Hex .50-13 x 2.50 Grade 5 Nut, Locking Top Flange .50-13 Bolt-Round Head Square Neck .38-16 x 2.00 Grade 5 Bolt-Round Head Square Neck .38-16 x 1.25 Grade 5 Bolt-Hex .38-16 x 1.00 Grade 5 Heat Shield (079, 081, 083) Screw-Tapping .38-16 x 1.00 Hex Washer Head Thread Rolling YZ (075, 077) Bolt-Hex .31-18 x 1.75 Grade 5 (317, 318) Bolt-Hex .38-16 x 1.00 Grade 5 (079, 081, 083) Nut .31-18 Flange Nyloc (317, 318) Tube, Oil Drain Tube Oil Drain (317, 318) Muffler, Exhaust (317, 318) Nut, Locking, Jam, Center .375-16 Screw, Tapping .25-20 x .50 Hex Washer Head (075, 077) Muffler (079, 081, 083) Nut-.38-16 Flange Nyloc (079, 081, 083) Nut-.38-16 Flange Nyloc (075, 077, 317, 318) Muffler (075, 077) Muffler Clamp (075, 077) Weldment, Manifold (075, 077) Muffler Bracket (075, 077) Washer-Locking .31 x .078 Regular (317, 318) Nut-Hex M8-1.25 (317, 318) Heat Shield (317, 318) Screw, Tapping .31-18 x .50 (317, 318) Washer, Flat Steel .328 x 1.0 x .094 (317, 318) Screw, Tapping .38-16 x 1.00 Hex Washer Head Thread Rolling YZ (075, 077) Screw, Tapping .38-16 x 1.00 Hex Washer Head Thread Rolling YZ (079, 081, 083) Bolt-Hex .31-18 x 1.75 Grade 5 (317, 318) Cable Tie, 5.5 Long (317, 318) 21 ELECTRICAL SYSTEM Model 915075, 077, 079, 081, 083, 317, 318 27 31 16 28 2 26 1 29 17 3 4 3 21 25 18 6 10 9 15 11 19 10 20 11 8 12 9 23 22 7 13 30 14 24 To Engine 5 12 14 To Engine 30 22 ELECTRICAL SYSTEM Model 915075, 077, 079, 081, 083, 317, 318 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Part No. 02460700 00432100 09351100 01588300 03679000 07415800 01554800 05946800 06437300 06308400 06533200 07533200 00145900 02727900 03111100 01545600 00363400 00472800 02754100 09293500 07505700 00580600 06310500 06536700 07517300 03606600 03657100 04935700 00289200 06116700 06536000 07506500 00382600 Qty. 1 3 2 1 1 2 1 2 2 2 2 3 1 1 1 1 1 1 1 2 1 1 4 2 1 1 1 1 1 3 3 1 1 Description Key with Cap Relay Fuse, 25 AMP Key Switch Solenoid (075, 077, 083, 317, 318) Screw, Tapping 10- 24 x .50 Hex Washer Head Battery, Filled (075, 077, 079, 081, 083, 317, 318) Bolt, Hex .25-20 x .75 Grade 5 Washer, Flat Steel .281 x .62 x .065 Washer, Locking .25 x .062 Regular Nut, Hex .25-20 Boot, Eyelet Terminal (915075, 077, 079, 081, 083, 317, 318) Starter Cable 6.75” (915075, 077, 079, 081, 083, 317, 318) Starter Cable 16" (915075, 077, 079, 081, 083, 317, 318) Ground Cable Switch, Clutch With Retainer Wire Harness, Zoom Wire Harness, Zoom CE (317, 318) Switch, Snap Mounting (N.O.) Diode, Connector Shell Insulator Fuse, 20 AMP Washer, Locking .31 (915075, 077, 079, 081, 083, 317, 318) Nut, Jam .31-24 (915075, 077, 079, 081, 083, 317, 318) Cable Tie Switch, Double Pole N.O./N.O. (075, 077, 079, 081, 083) Switch, Single Pole N.O. (317, 318) Hour Meter Shim, PTO Switch Screw,Machine 10-24 x .50 Slotted Hex Nut-Locking-Nylon 10-24 with Insert Grommet .125 x 1.000 ID Bracket, Relay 23 CONTINUITY DIAGRAM Model 915075, 077, 079, 081, 083, 317, 318 (01588300) (01545600) (03042800) (02754100) (03606600) (915075, 077, 079, 081, 083) (03679000) (03657100) (915317, 318) PE0770 24 WIRING DIAGRAM Model 915075, 077, 079, 081, 083 PE2040 25 WIRING DIAGRAM Model 915317, 318 PARKING BRAKE SWITCH 26 DECK LIFT Model 915075, 077, 079, 081, 083, 317, 318 1 14 15 5 11 9 11 14 21 15 21 4 7 4 3 2 4 19 16 14 11 18 20 8 4 7 17 4 6 14 12 11 1 10 PE0223 13 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 00270400 00186200 00178700 05503500 05961400 06545500 01591800 01591700 01591600 00161600 06441900 05963300 06545500 06714900 05716800 01593500 00165100 07411600 06927100 00165000 00182500 Qty. 2 1 1 6 1 1 2 1 1 1 4 1 1 4 2 1 1 1 1 1 2 Description Rod, Lift Weldment, Front Lift Bushing, Front Bushing-Flange 1.00 x 1.12 x .62 x 1.50 Bronze Bolt, Hex .38-16 x 2.75 Nut, .38-16 Flange Nyloc Bushing, Rear Weldment, Lift, Rear Right Hand Weldment, Lift, Rear Left Hand Weldment, Foot Pedal Washer-Flat-Steel .531 x 1.06 x .095 Bolt, Hex .38-16 x 2.00 Grade 5 Nut .38-16 Flange Nyloc Pin, Hair External Ring, Retaining .82 x 1.50 x .05 Pin, Spring Ball .375 O.D. x 1.50 Rod, Lift Screw-Tapping .250-20 x .37 Hex Washer Head Hood Cable Tube, Lift Stop Spacer, Rear Lift 27 MOWER DECK, BELT, IDLERS AND BLADES Model 915075, 077, 079, 081, 083, 317, 318 Serial Number 025000 & up 32 27 5 34 7 4 7 13 31 22 29 9 35 19 13 11 5 33 30 36 23 37 8 29 3 20 5 40 5 3 23 25 29 10 13 21 5 5 1 6 6 2 26 16 28 12 28 39 5 24 26 17 14 15 Item Part No. 1 2 3 00428951 00440351 00440451 00440551 00429551 01520100 Qty. 1 1 1 1 1 2 Description 40" Mower Deck (915075, 077, 317) 44" Mower Deck (079, 318) 48" Mower Deck (081) 52" Mower Deck (083) Plate, 40” Doubler (915075, 077, 317) Cover 28 38 18 PE0872 MOWER DECK, BELT, IDLERS AND BLADES Model 915075, 077, 079, 081, 083, 317, 318 Serial Number 025000 & up Item 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part No.Qty. 07200037 1 07219600 1 07242900 1 07200022 1 07200023 1 06545500 22 06224100 4 07300006 2 00429900 1 01581700 1 07327100 1 01593800 3 01599400 3 01599500 3 01610400 3 01610300 3 51510000 3 06400006 3 06445700 3 05978900 3 06225000 1 06435200 3 03498400 3 01593900 3 04919100 3 04916400 3 00272900 3 00272800 3 05974500 3 06611100 3 06224200 12 06543600 1 05435800 2 06220500 2 06228100 1 06441500 4 08300020 1 06442000 2 06445000 3 00391900 1 06444000 1 06542000 1 05515800 2 06543900 1 05959700 1 06537300 1 06500013 1 06224700 1 06225400 2 00587400 3 Description V-Belt (075, 317) V-Belt (077) V-Belt (079, 318) V-Belt (081) V-Belt (083) Nut .38-16 Flange Nyloc Bolt, Round Head Square Neck .38-16 x 1.25 Grade 5 Idler, Flat .38 x 4.00 x 1.06 Weldment, Idler Arm Spacer, Powdered Metal Pulley, Idler 4.00 Sheave, Spindle 4.00 Dia. (075, 317) Sheave, Spindle 4.25 Dia. (077) Sheave, Spindle 4.50 Diameter (079, 318) Sheave, Spindle 4.25 Diameter (081) Sheave, Spindle 4.75 Diameter (083) Assembly, Spindle Washer, Flat Steel .406 x 1.50 x .245 Washer, Bellville .63 x 1.625 x .140 Bolt, Hex .62-18 x 1.75 Grade 8 Bolt, Round Head Square Neck .50-13 x 3.50 Grade 5 Washer, Flat .64 x 1.81 x .25 Blade, Mower (13.88) (075, 077) Blade, Mower (15.50) (079) Blade, Mower (16.25) (081) Blade, Mower (18.00) (083) Blade, Mulch 15.50" (318) Blade, Mulch 13.88” (317) Bolt, Hex .38-16 x 1.00 Grade 8 with Epoxy Patch Key, Square .25 x .38 x .25 Bolt, Round Head Square Neck .38-16 x 1.50 Nut, Locking Top Flange .50-13 Bearing, 1.00 x 1.12 x .75 Bolt, Round Head Square Neck .38-16 x 2.00 Grade 5 Bolt, Round Head Square Neck .38-16 x 3.00 Grade 5 Washer, Flat Steel .755 x 1.375 x .062 Spring, Extension Washer, Flat Steel .563 x 1.38 x .109 Washer, Flat Steel .515 x 1.625 x .25 Finger, Belt Washer, Flat Steel .406 x 1.00 x .188 Nut, Locking Top Flange .38-16 Bushing, Sleeve .752 x .877 x .75 Bronze Nut, Spiral Lock Flange .50-13 Bolt, Hex .50-13 x 2.00 Grade 5 Nut, Hex .50-13 Coupling .50-13 x 1.75 Bolt, Round Head Square Neck .50-13 x 1.25 Grade 5 Bolt, Round Head Square Neck .38-16 x 2.75 Grade 5 Cap, Dust 29 BAFFLES AND CHUTE Model 915075, 077, 079, 081, 083 8 8 10 19 21 1 16 2 9 20 14 10 16 19 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 01585500 02709551 06219900 06713500 08307200 02202900 00475800 07049600 06220800 06545400 01576151 01572451 01574051 01575051 01576251 01572551 01574151 01575151 01576351 01572651 01574251 01575251 01576751 01574651 01575951 01597751 06543500 06220600 06223600 06545500 01599151 06224200 Qty. 1 1 2 1 1 1 1 6 5 11 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 1 2 1 1 4 6 5 7 3 11 10 12 9 17 Item Part No. 9 8 18 13 10 10 Description Deflector, Chute Hinge, Plate Bolt, Round Head Square Neck .25-20 x .75 Grade 5 Pin, Internal .08 x .18 x 1.18 Spring, Torsion .095 x .50 x 1.00 Bushing, Sleeve Pin, Clevis Bolt, Serrated Hex Flange Washer Head .31-18 x .75 Bolt, Round Head Square Neck .31-18 x .75 Nut-.312-18 Flange Nyloc Weldment, Upper Left Baffle-40" (075, 077) Weldment, Upper Left Baffle-44" (079) Weldment, Upper Left Baffle-48" (081) Weldment, Upper Left Baffle-52" (083) Weldment, Upper Center Baffle-40" (075, 077) Weldment, Upper Center Baffle-44" (079) Weldment, Upper Center Baffle-48" (081) Weldment, Upper Center Baffle-52" (083) Weldment, Upper Right Baffle-40" (075, 077) Weldment, Upper Right Baffle-44" (079) Weldment, Upper Right Baffle-48" (081) Weldment, Upper Right Baffle-52" (083) Deflector, 40" (075, 077) Deflector, 44"/48" (079, 081) Deflector, 52" (083) Flat Spring Nut, Locking Top Flange .25-20 Bolt, Round Head Square Neck .25-20 x .50 Grade 5 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 Nut, Flange Nyloc .375-18 Bracket, Chute Lock Bolt, Round Head Square Neck .38-16 x 1.50 30 10 PE0860 BAFFLES AND CHUTE Model 915317, 318 2 4 2 2 2 3 1 2 4 7 4 4 5 Item Part No. 1 2 3 4 5 6 7 00424951 07049600 06220800 06545400 01576651 01573251 01576551 01573151 01576451 01573051 Qty. 1 6 5 13 1 1 1 1 1 1 4 4 6 Description Block-Off Plate Bolt, Serrated Hex Flange Washer Head .31-18 x .75 Bolt, Round Head Square Neck .31-18 x .75 Nut-.312-18 Flange Nyloc Baffle, Mulch, Right Front-40" (317) Baffle, Mulch, Right Front-44" (318) Baffle, Mulch, Center Front-40" (317) Baffle, Mulch, Center Front-44" (318) Baffle, Mulch, Left Front-40" (317) Baffle, Mulch, Left Front-44" (318) 31 4 PE0860 HANDLE AND STABILIZER BRACKETS Model 915075, 077, 079, 081, 083, 317, 318 4 4 5 9 2 10 5 8 3 6 2 3 8 9 9 2 6 9 10 6 8 2 8 1 1 1 2 9 8 2 9 7 7 PE0880 Item Part No. 1 2 3 4 5 6 7 8 9 10 Qty. 00160000 4 06545500 12 01590251 2 01604551 2 00451151 2 01590400 4 06223600 12 06714900 6 06436400 6 00270200 2 Description Deck Link Nut .38-16 Flange Nyloc Bracket, Mount, Front Bracket, Rear Mount Bracket, Stabilizer (915075, 077, 079, 081, 083, 317, 318) Trunnion Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 Pin, Hair, External Washer-Flat Steel .511 x 1.441 x .125 Rod, Drag Link 32 NOTES 33 MOWER BRACKETS AND ROLLERS Model 915075, 077, 079, 081, 083, 317, 318 4 10 4 11 5 12 5 2 1 4 3 6 5 4 13 9 5 13 4 8 5 6 1 3 7 2 1 2 15 915077 14 14 3 13 PE0890 34 MOWER BRACKETS AND ROLLERS Model 915075, 077, 079, 081, 083, 317, 318 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Qty. 01574851 2 00344151 2 03471700 2 02745400 2 07056800 2 05960900 2 06545500 13 06545500 2 06223600 13 06223600 2 00355651 2 00355651 1 03114100 2 03114100 1 00356500 2 00356500 1 06714500 2 06714500 1 01577451 1 01577651 1 01577351 1 01576951 1 01577500 1 01577000 1 01577200 1 01576800 1 06542000 2 06436200 4 06537200 2 Description Bracket, Anti-Scalp ( 079, 081, 083, 318) Bracket, Anti-Scalp (077) Wheel 5 x 3 ( 079, 081, 083, 318) Roller (077) Bolt, Shoulder .38-16 x 2.50 Hex Washer Head Grade 5 (079, 081, 083, 318) Bolt, Shoulder .38-16 x 3.50 Hex Washer Head Grade 5 (077) Nut .38-16 Flange Nyloc (077, 079, 081, 083, 318) Nut .38-16 Flange Nyloc (075, 317) Bolt-Round Head Square Neck .38-16 x 1.00 Grade 5 (077, 079, 081, 083, 318) Bolt- Round Head Square Neck .38-16 x 1.00 Grade 5 (075, 317) Bracket, Roller Mount (077, 079, 081, 083, 318) Bracket, Roller Mount (075, 317) Roller (077, 079, 081, 083, 318) Roller (075, 317) Pin, Roller (077, 079, 081, 083, 318) Pin, Roller (075, 317) Pin, Spring Clip (077, 079, 081, 083, 318) Pin, Spring Clip (075, 317) Bar, Left Hand Retainer Striper (077, 079, 081, 083, 318) Bar, Retaining Striper (079, 318) Bar, Retaining Striper (081, 083) Bar, Retaining Striper (077) Striper, Rubber-44" (079, 318) Striper, Rubber-48" (081) Striper, Rubber-52" (083) Striper, Rubber-40" (077) Nut-Locking-Top-Flange .38-16 (077, 079, 081, 083, 318) Washer, Flat Steel .406 x .812 x .065 (077) Nut, Center Lock Jam .375-16 (077) 35 Ariens Company 655 West Ryan Street P.O. Box 157 Brillion, WI 54110-0157 920-756-2141 Fax 920-756-2407 www.ariens.com
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