Autec s r l LKNDA1DM Transceiver unit User Manual 5

Autec s.r.l. Transceiver unit 5

User Manual 5

Original instructionsAIR SERIESPart C: LK6, LK8 and LK6 DF transmitting unitsINDEX1 Description ............................................................................................................ 31.1 Description of units LK6 and LK8 ..................................................................... 31.2 Description of unit LK6 DF ............................................................................... 42 Technical data ....................................................................................................... 52.1 Technical data of units LK6 and LK8 ................................................................ 52.2 Technical data of unit LK6 DF .......................................................................... 53 Technical data sheet ............................................................................................. 54 Plates ..................................................................................................................... 64.1 Plates on units LK6, LK8 and LK6 DF belonging to a radio remote control system ............................................................................................................. 64.2 Plates on units LK6, LK8 and LK6 DF belonging to a Take & Release system . 64.3 Plates on units LK6, LK8 and LK6 DF belonging to a Multi Units or Multi Receiver system ............................................................................................................. 75 Light signals .......................................................................................................... 85.1 Light signals of units LK6 and LK8 ................................................................... 85.2 Light signals of unit LK6 DF ........................................................................... 106 General operating instructions .......................................................................... 136.1 Starting up the radio remote control ............................................................... 136.2 Command activation ...................................................................................... 156.3 Data Feedback Function ................................................................................ 156.4 Radio link interruption .................................................................................... 16AUTEC LILK6E00-02
LILK6E00-02 AUTEC6.5 Transmittingunitautomaticswitcho ............................................................ 166.6 Switchingothetransmittingunit................................................................... 167 Operation ............................................................................................................. 177.1 Battery ........................................................................................................... 177.2 ID internal tx memory ..................................................................................... 187.3 Power keyswitch ............................................................................................ 187.4 START pushbutton ........................................................................................ 207.5 FUNCTION pushbutton .................................................................................. 207.6 STOP pushbutton .......................................................................................... 207.7 DISPLAY pushbutton (if the transmitting unit has a display) ........................... 208 Malfunction signalled by the transmitting unit ................................................. 21
AUTEC - Air seriesDescription 3LILK6E00-021 Description1.1 Description of units LK6 and LK8LKJHGFEDCBMANPALEDBActuator (selector, pushbutton) (if present)CBatteryDPower keyswitch (if present)EBattery housingFTransmittingunitidenticationplateGRadioremotecontrolidenticationplateHTechnical data plateJSTART pushbuttonKFUNCTION pushbuttonLCommand pushbuttonsMSTOP pushbuttonNDIP switchesPConnector for "ID internal tx memory"
4LILK6E00-02DescriptionAUTEC - Air series1.2 Description of unit LK6 DFMLKJHFEDCBNAGPQADisplayBActuator (selector, pushbutton) (if present)CBatteryDPower keyswitch (if present)EBattery housingFTransmittingunitidenticationplateGDISPLAY pushbuttonHRadioremotecontrolidenticationplateJTechnical data plateKSTART pushbuttonLFUNCTION pushbuttonMCommand pushbuttonsNSTOP pushbuttonPDIP switchesQConnector for "ID internal tx memory"
AUTEC - Air seriesTechnical data 5LILK6E00-022 Technical data2.1 Technical data of units LK6 and LK8Power supply (battery MHM03) .............................................................................. 3.6VPower supply (battery LPM01) ............................................................................... 3.7VAntenna .................................................................................................................. internalHousing material .......................................................................................... PA 6 (20%fg)Protection degree ....................................................................................... IP65 (NEMA 4)Dimensions .................................................................. 201x85x49mm (7.91x3.35x1.92In)Weight ....................................................................................................... 380g (0.837Lb)Run time at 20°C (68°F):- with battery MHM03 .................................................................................................... >8h- with battery LPM01 ................................................................................................... >16h2.2 Technical data of unit LK6 DFPower supply (battery LPM01) ............................................................................... 3.7VAntenna .................................................................................................................. internalHousing material .......................................................................................... PA 6 (20%fg)Protection degree ....................................................................................... IP65 (NEMA 4)Dimensions .................................................................. 201x85x49mm (7.91x3.35x1.92In)Weight ....................................................................................................... 380g (0.837Lb)Run time at 20°C (68°F) ............................................................................................ >10h3 Technical data sheetThetechnicaldatasheetcontainsthetransmittingunitcongurationandshowsthematchingbetween commands sent and machine functions/movements. It also contains the wiring diagram showing the connection between the receiving unit and the machine.Eachtechnicaldatasheetmustbelledin,checkedandsignedbytheinstaller,whoisresponsible for a correct wiring.A technical data sheet must always be kept toghether with this manual (always keep a copy of the technical data sheet when it is used for administrative purposes).The wiring of the receiving unit outputs must always reect the wiring indicated in the technical data sheet.
6LILK6E00-02PlatesAUTEC - Air series4 Plates4.1 Plates on units LK6, LK8 and LK6 DF belonging to a radio remote control systemPlate Position Contentradio remote control identication plateKey ID 0-1 (if present).Radio remote control serial number (S/N).Battery housing (if the “ID internal tx memory” is present).transmitting unit identication plate Battery housing.Manufacturing year, bar code and transmittingunitidenticationnumber(TU ID).technical data plate Battery housing.MODEL, TYPE and main transmitting unit technical data, marking and possible radio remote control marks.4.2 Plates on units LK6, LK8 and LK6 DF belonging to a Take & Release systemPlate Position Contentradio remote control identication plateKey ID 0-1 (if present).Radio remote control serial number (S/N).Battery housing (if the “ID internal tx memory” is present).transmitting unit identication plate Battery housing.Manufacturing year, bar code and transmittingunitidenticationnumber(TU ID).technical data plate Battery housing.MODEL, TYPE and main transmitting unit technical data, marking and possible radio remote control marks.
AUTEC - Air seriesPlates 7LILK6E00-024.3 Plates on units LK6, LK8 and LK6 DF belonging to a Multi Units or Multi Receiver systemPlate Position Contentradio remote control identication plateKey ID 0-1 (if present).Radio remote control serial number (MULTI S/N).Battery housing (if the “ID internal tx memory” is present).transmitting unit identication plate Battery housing.Manufacturing year, bar code and transmittingunitidenticationnumber(TU ID).technical data plate Battery housing.MODEL, TYPE and main transmitting unit technical data, marking and possible radio remote control marks.
8LILK6E00-02Light signalsAUTEC - Air series5 Light signals5.1 Light signals of units LK6 and LK8In LK6 and LK8 transmitting units, a green LED [B] and a red LED [A] are always available, and they provide information regarding the radio remote control.ARed LEDBGreen LEDCLEDs for Data Feedback functionSymbol MeaningThis symbol indicates the red LED [A].This symbol indicates the green LED [B].The green LED [B] … Meaning…is o. Thetransmittingunitisswitchedo.... is steady on. The transmitting and receiving unit do not communicate.… blinks fast.The transmitting and receiving unit communicate. It is only possible to send commands after pressing the START pushbutton.… blinks slowly (one blink per second). It is possible to send commands.
AUTEC - Air seriesLight signals 9LILK6E00-02The red LED [A]… Meaning…is o. The transmitting unit works correctly.... is steady on. At start-up, the STOP pushbutton is pressed or damaged.... blinks twice per second. At least one of the commands that were checked at start-up is enabled or damaged (see technical data sheet).... blinks three times per second. Atstart-up,thebatteryisat.... is steady on for 2s. The transmitting unit does not work correctly.… blinks slowly (one blink per second). The battery has less than 1h run time.... blinks fast. The battery has a 10min run time.LEDs … Meaning… the green [B] and red [A] LEDs are steady onA wrong "Key ID 0-1" or "ID internal tx memory" has been inserted in the transmitting unit, or this is a "BACK-UP UNIT".…the green [B] and red [A] LEDs blink 3 times per second during start up.The “Key ID 0-1” is damaged or the “ID internal tx memory” is damaged or not present.... the green [B] and red [A] LEDs blink alternately.30 s left before the transmitting unit automatically switches o.The green LED [B] blinks and the red LED [A] is steady during start up.The UNPAIR procedure has been performed.See paragraph 6.3 to check the meaning of LEDs for Data Feedback function [C].
10LILK6E00-02Light signalsAUTEC - Air series5.2 Light signals of unit LK6 DFDisplay iconsARed LEDBGreen LEDDBatteryERadio linkThe following icons are always available on the display of LK6 DF transmitting units: -Red LED [A] and green LED [B] providing information about the radio remote control -Battery [D] providing indication of the battery power level -Radio link [E] providing indication of radio link strength.For further information provided on the display and related to the Data Feedback function, see paragraph 6.3.5.2.1 Red LED [A] and green LED [B]The green LED [B] … Meaning…is o. Thetransmittingunitisswitchedo.... is steady on. The transmitting and receiving unit do not communicate.… blinks fast.The transmitting and receiving unit communicate. It is only possible to send commands after pressing the START pushbutton.… blinks slowly (one blink per second). It is possible to send commands.
AUTEC - Air seriesLight signals 11LILK6E00-02The red LED [A]… Meaning…is o. The transmitting unit works correctly.... is steady on. At start-up, the STOP pushbutton is pressed or damaged.... blinks twice per second. At least one of the commands that were checked at start-up is enabled or damaged (see technical data sheet).... blinks three times per second. Atstart-up,thebatteryisat.... is steady on for 2s. The transmitting unit does not work correctly.… blinks slowly (one blink per second). The battery has less than 1h run time.... blinks fast. The battery has a 10min run time.LEDs … Meaning… the green [B] and red [A] LEDs are steady onA wrong "Key ID 0-1" or "ID internal tx memory" has been inserted in the transmitting unit, or this is a "BACK-UP UNIT".…the green [B] and red [A] LEDs blink 3 times per second during start up.The “Key ID 0-1” is damaged or the “ID internal tx memory” is damaged or not present.... the green [B] and red [A] LEDs blink alternately.30 s left before the transmitting unit automatically switches o.The green LED [B] blinks and the red LED [A] is steady during start up.The UNPAIR procedure has been performed.5.2.2 Battery [D]The battery icon [D] has a coloured bar, whose length is proportional to the battery power level.Symbol MeaningHigh power level (green bar).Medium power level (green bar).Low power level (red bar).
12LILK6E00-02Light signalsAUTEC - Air series5.2.3 Radio link [E]Radio link [E] icon consists of four vertical bars. The amount of dark bars is proportional to the quality of radio link.Symbol MeaningStrong radio link signal.Medium radio link signal.No radio link.
AUTEC - Air seriesGeneral operating instructions 13LILK6E00-026 General operating instructions6.1 Starting up the radio remote controlStarting up the radio remote control consists in establishing a radio link between the transmitting unit and the receiving unit.As required by standards IEC 60204-1 and IEC 60204-32, non authorised use of the machine must be prevented.The power keyswitch and/or the PIN CODE used for start up, make the radio remote control compliant with such requirement.If the transmitting unit does not have a power keyswitch, the radio remote control start up is protected by PIN CODE.On the contrary, when the transmitting unit needs a power keyswitch, radio remote control start up is protected by the power keyswitch itself. If the risk assessment requires further protection of the radio remote control start up, the PIN CODE may be activated.The PIN CODE consists of a sequence of commands to be carried out by activating the corresponding actuators during start up. The radio remote control will start up only with the correct sequence.Commands activated while typing the PIN CODE are not sent to the machine.The procedure to enable and modify a PIN CODE is provided in the document “Menu of TransmittingUnit(MTU)”;youcanalsondthisdocumentinthededicatedsectiononAutec'swebsite.6.1.1 Power keyswitch start up (no PIN CODE)When the receiving unit is powered on, perform the following procedure:1. Insert a charged battery in the transmitting unit (see paragraph 7.1.1)2. insert the power keyswitch in the transmitting unit (see paragraph 7.3.3)3. press the START pushbutton until the green LED blinks slowly.
14LILK6E00-02General operating instructionsAUTEC - Air series6.1.2 PIN CODE start up (no power keyswitch)Considerthatthetransmittingunitwillswitcho3secondsafterlastactivationof an actuator.When the receiving unit is powered on, perform the following procedure:1. press the START pushbutton until the green LED illuminates2. activate the commands corresponding to PIN CODE in the correct sequence (PIN 1, PIN 2 and PIN 3 given in the technical data sheet).a. PIN 1 shall not be included in the start up procedure if it coincides with the START command.b. PIN 3 shall not be included in the start up procedure if it coincides with the START command.3. press the START pushbutton until the green LED blinks slowly.Note: default PIN CODE set by AUTEC is: -PIN 1=START pushbutton -PIN 2=FUNCTION pushbutton -PIN 3=START pushbutton.CustomPINCODEissetbyAutecuponrequestbythemachine'smanufacturerorbythosewho decided to install the radio remote control.6.1.3 Power keyswitch and PIN CODE start upWhen the receiving unit is powered on, perform the following procedure:1. Insert a charged battery in the transmitting unit (see paragraph 7.1.1)2. insert the power keyswitch in the transmitting unit (see paragraph 7.3.3).Considerthatthetransmittingunitwillswitcho3secondsafterlastactivationof an actuator.3. press the START pushbutton until the green LED illuminates4. activate the commands corresponding to PIN CODE in the correct sequence (PIN 1, PIN 2 and PIN 3 given in the technical data sheet).a. PIN 1 shall not be included in the start up procedure if it coincides with the START command.b. PIN 3 shall not be included in the start up procedure if it coincides with the START command.5. press the START pushbutton until the green LED blinks slowly.
AUTEC - Air seriesGeneral operating instructions 15LILK6E00-026.2 Command activationWhen the radio remote control is started, it is possible to move the pushbuttons and switches corresponding to the command you want to perform.The user must be properly trained about the symbols on the transmitting unit panel, to be aware of the matching between actuators and movements on the machine (symbols used are denedbythemachinemanufactureraccordingtothefunctionsofthemachine).6.3 Data Feedback FunctionThe user receives information and/or signals concerning the controlled machine by means of the Data Feedback function.During normal radio remote control operation, pay particular attention to the indications displayed and signalled by the display or through the LEDs: they can be helpful to evaluate the machine working status.Any information shown and signalled on the display or through the LEDs can never be considered or used as a safety signal or for legal metrology.When operating and moving the machine, remember that the radio remote control does not intervene autonomously when potential hazardous situations are displayed and signalled.6.3.1 Operation with displayIf the transmitting unit has a display, it is possible to show signal icons, measurements collected from the machine and their description.The machine manufacturer chooses which information are displayed and the way they are displayed (icons and/or measurements and/or descriptions).6.3.2 Operation with LEDIfthetransmittingunithasanLEDarray,specicmachineconditionsaresignallediftheyare on (i.e. load limits, limit switch, …).The signalled conditions depend on the settings chosen by the machine manufacturer.
16LILK6E00-02General operating instructionsAUTEC - Air series6.4 Radio link interruptionWhen the radio link is incorrect or interrupted, the receiving unit autonomously stops the radio remote control.The green LED on the transmitting unit switches from blinking slowly to fast blinking or steady on.Press the START pushbutton to start the radio remote control.6.5 Transmitting unit automatic switch oThetransmittingunitautomaticallyswitchesowhen: -thebatteryisat(seeparagraph6.5.1) -the radio remote control is not used for a certain time (see paragraph 6.5.2)Press the START pushbutton to start the radio remote control.6.5.1 Low batteryThetransmittingunitindicatesifthebatteryisnotsucientlycharged(theredLEDblinksfast): -the red LED blinks slowly (one blink per second): the battery has less than 1h run time. -theredLEDblinksfast:thebatteryhasa10minuteruntimefromtherstsignal,afterwhichthetransmittingunitautomaticallyswitcheso.The battery needs to be replaced with a charged one (see paragraph 7.1).6.5.2 When the transmitting unit is not usedIf the transmitting units remains started with no enabled commands, it will automatically switchoafterapredeterminedtimeframe.Thistimeframeisspeciedinthetechnicaldatasheet (SWITCH-OFF).Beforethetransmittingunitswitchesoautomatically,thegreenandredLEDsblinkalternatingfor 30 seconds.Activating any actuator corresponding to a movement command reduces the predetermined automaticswitch-otime(SWITCH-OFF)tozero.6.6 Switching o the transmitting unitThe transmitting unit shall be switched o each time work is stopped.Voluntarytransmittingunit'sswitchooccurs: -when the power keyswitch (if present) is turned anti-clockwise -when battery is removed (see paragraph 7.1.2) -when the STOP pushbutton is pressed.
AUTEC - Air seriesOperation 17LILK6E00-027 Operation7.1 BatteryThe Air series' transmitting units can only be powered by Autec rechargeable batteries.See the battery charger manual enclosed in the packaging with the battery charger for any warnings and instructions regarding the batteries.7.1.1 Battery insertionPush the battery towards the contacts on the transmitting unit and insert it inside the housing.7.1.2 Battery removalPush the battery towards the contacts on the transmitting unit and remove it from the housing.7.1.3 Battery run time indicatorLK6 and LK8 transmitting unitsPerform the following procedure to check the run time of the battery in the LK6 and LK8 transmitting units:1. switchothetransmittingunitandunlocktheSTOPpushbutton2. activate command S1 (check in the technical data sheet which actuator it corresponds to) and press the START pushbutton until LED 1, LED 2 and LED 3 (indicating battery level) illuminate: -1 LED on: low level -2 LEDs on: medium level -3 LEDs on: maximum level.Run time indication disappears after some seconds.LK6 DF transmitting unitSee paragraph 5.2.2 to check the run time of the battery in the LK6 DF transmitting unit.
18LILK6E00-02OperationAUTEC - Air series7.2 ID internal tx memoryThetransmittingunitmayrequirethe"IDinternaltxmemory",wheretheradioremotecontrol'saddress is stored.The technical data sheet indicates if the "ID internal tx memory" is required.7.3 Power keyswitchThe transmitting unit may have a power keyswitch. It can either be: -mechanical key (see paragraph 7.3.1) -Key ID 0-1 (see paragraph 7.3.2).7.3.1 Mechanical keyThe mechanical key makes it possible to power the transmitting unit. When the mechanical key is required to be used in a transmitting unit, the radio remote control cannot work if it is not inserted.7.3.2 Key ID 0-1The "Key ID 0-1" makes it possible to power the transmitting unit.Itstorestheradioremotecontrol'saddress.Therefore,the"KeyID0-1"canonlybeusedin the transmitting unit belonging to its related radio remote control: when the transmitting unit requires the "Key ID 0-1", the radio remote control cannot work if it is not inserted. The technical data sheet indicates if the "Key ID 0-1" is required.As the radio remote control address is stored in the "Key ID 0-1", use it with utmost care to reduce risks that may result from incorrect handling.7.3.3 power keyswitch insertionPerform the following operations to insert the power keyswitch:1. push the power keyswitch inside the corresponding housing2. rotate the power keyswitch clockwise.7.3.4 power keyswitch removalPerform the following operations to remove the power keyswitch:3. rotate the power keyswitch anticlockwise4. pull the power keyswitch to remove it from the corresponding housing.
AUTEC - Air seriesOperation 19LILK6E00-027.3.5 BACK-UP UNITIf the main transmitting unit cannot be used because it has been lost or damaged, it can be replaced with a transmitting unit called "BACK-UP UNIT".Itisidenticaltotheunitthatcannotbeusedanymore;theonlydierenceisthepresenceofthe plate “BACK-UP UNIT” on the battery housing.Set DIP switch 2 in the "BACK-UP UNIT" as shown in the technical data sheet.If the transmitting unit that can no more be used requires either a "Key ID 0-1" or an "ID internal tx memory" (see technical data sheet), move it to the "BACK-UP UNIT" and perform the address saving procedure described below.If the transmitting unit that can no more be used does not require either a "Key ID 0-1" or an "ID internal tx memory" (see technical data sheet), perform the PAIR procedure to pair the “BACK-UP UNIT” with a receiving unit (the technical data sheet shows which PAIR procedure to use).Address storageWith fully charged battery and power keyswitch in the "BACK-UP UNIT", perform this procedure:1. press the START pushbutton until the green and red LEDs light up.2. wait until the green LED blinks slowly3. within 3 seconds, activate in sequence the commands corresponding to PIN 1, PIN 2 and PIN 3 that compose the PIN code given in the technical data sheet.IfthePINcodeisincorrect,theredLEDilluminatesandthetransmittingunitswitcheso.Inthis case, the storage procedure shall be repeated.If the PIN code is correct, the green LED turns steady on and the transmitting units switches o:thisindicatesthattheaddresshasbeenstoredinthe"BACK-UPUNIT".Itisnowpossible to start the radio remote control and control the machine with the "BACK-UP UNIT" transmitting unit.
20LILK6E00-02OperationAUTEC - Air series7.4 START pushbuttonThe START pushbutton is used to: -start the radio remote control (see paragraph 6.1) -activate the horn when the radio remote control is started.7.5 FUNCTION pushbuttonTheFUNCTIONpushbuttoncanbematchedwithdierentrelayfunctionsonthereceivingunit (see technical data sheet).7.6 STOP pushbuttonThe STOP pushbutton should be pressed when it is necessary to immediately stop the machine when a dangerous condition occurs.When the STOP pushbutton is pressed, the machine stops and the transmitting unit switches o.To start working again after the STOP pushbutton has been pressed, do the following: -make sure that the working and usage conditions are safe -pull or turn the STOP pushbutton in the arrow direction to unlock it -start up the radio remote control.7.7 DISPLAY pushbutton (if the transmitting unit has a display)This pushbutton is used to: -activatethedisplaylighting,ifitiso -cyclicallyscrolltheinformationonthedisplayintwodierentmodes: -manual: the lines scroll up each time the pushbutton is pressed -automatic: when the DISPLAY pushbutton is pressed for 3 seconds, the lines scroll automatically. If the DISPLAY pushbutton is pressed again, it switches back to manual mode.It is not possible to scroll the lines if icons only are displayed.The display lighting stays on for a time set by the machine manufacturer.
AUTEC - Air seriesMalfunction signalled by the transmitting unit 21LILK6E00-028 Malfunction signalled by the transmitting unitUse the light signals on the transmitting unit to identify the radio remote control malfunction.If the problem persists after the suggested solution has been carried out, contact the support service of the machine manufacturer.Signals Possible reason SolutionsThe green LED is steady on.The transmitting and receiving unit do not communicate.Start up the radio remote control. If the radio remote control does not start up, check that the receiving unit is powered on.The green LED blinks fast.Temporary loss of radio link.Bring the actuators corresponding to movement commands to the rest position and press the START pushbutton until the green LED blinks slowly.The green LED blinks slowly (one blink per second).The receiving unit may not work correctly.See "Receiving unit signals" in Part D of the manual.The red LED is steady on during start upThe STOP pushbutton is pressed or damaged.Unlock the STOP pushbutton or contact the support service.The red LED blinks twice per second during start up.At least one of the commands that were checked at start-up is enabled or damaged (see technical data sheet).Bring the actuators corresponding to the commands checked during start up to the rest position or contact the support service.The red LED blinks three times per second during start up.Thebatteryisat. Replace the battery with a charged one.The red LED is steady on for two seconds.The transmitting unit does not work correctly. Contact the support service.The green and red LEDs are steady on.A wrong "Key ID 0-1" or "ID internal tx memory" has been inserted in the transmitting unit.Use the correct "Key ID 0-1" or "ID internal tx memory".You'reusinga"BACK-UP UNIT" with the "Key ID 0-1" or "ID internal tx memory" of the transmitting unit that has been replaced.Store the address in the "BACK-UP UNIT" (see paragraph 7.3.5).
22LILK6E00-02Malfunction signalled by the transmitting unitAUTEC - Air seriesSignals Possible reason SolutionsThe green and red LEDs blink three times per second during start up.The “Key ID 0-1” is damaged or the “ID internal tx memory” is damaged or not present.Contact the support service.The green LED blinks and the red LED is steady on during start up.The procedure corresponding to the UNPAIR submenu and given in the document "Menu of Transmitting Unit (MTU)" has been carried out.Contact the support service.

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