Autec s r l LKNDA1DM Transceiver unit User Manual 5

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Original instructions
Air series
Part C: LK6, LK8 and LK6 DF transmitting units
Index
Description ............................................................................................................. 3
1.1 Description of units LK6 and LK8 ...................................................................... 3
1.2 Description of unit LK6 DF ................................................................................ 4
Technical data ........................................................................................................ 5
2.1 Technical data of units LK6 and LK8 ................................................................. 5
2.2 Technical data of unit LK6 DF ........................................................................... 5
Technical data sheet .............................................................................................. 5
Plates ...................................................................................................................... 6
4.1 Plates on units LK6, LK8 and LK6 DF belonging to a radio remote control
system .............................................................................................................. 6
4.2 Plates on units LK6, LK8 and LK6 DF belonging to a Take & Release system .. 6
4.3 Plates on units LK6, LK8 and LK6 DF belonging to a Multi Units or Multi Receiver
system .............................................................................................................. 7
Light signals ........................................................................................................... 8
5.1 Light signals of units LK6 and LK8 .................................................................... 8
5.2 Light signals of unit LK6 DF ............................................................................ 10
General operating instructions ........................................................................... 13
6.1 Starting up the radio remote control ................................................................ 13
6.2 Command activation ....................................................................................... 15
6.3 Data Feedback Function ................................................................................. 15
6.4 Radio link interruption ..................................................................................... 16
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6.5 Transmitting unit automatic switch off .............................................................
6.6 Switching off the transmitting unit ...................................................................
Operation ..............................................................................................................
7.1 Battery ............................................................................................................
7.2 ID internal tx memory ......................................................................................
7.3 Power keyswitch .............................................................................................
7.4 START pushbutton .........................................................................................
7.5 FUNCTION pushbutton ...................................................................................
7.6 STOP pushbutton ...........................................................................................
7.7 DISPLAY pushbutton (if the transmitting unit has a display) ............................
Malfunction signalled by the transmitting unit ..................................................
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16
17
17
18
18
20
20
20
20
21
AUTEC
Description
Description
1.1
Description of units LK6 and LK8
LED
Technical data plate
Actuator (selector, pushbutton) (if
present)
START pushbutton
Battery
FUNCTION pushbutton
Power keyswitch (if present)
Command pushbuttons
Battery housing
STOP pushbutton
Transmitting unit identification plate
DIP switches
Radio remote control identification plate
Connector for "ID internal tx memory"
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4
Description
1.2
Description of unit LK6 DF
Display
Radio remote control identification plate
Actuator (selector, pushbutton) (if
present)
Technical data plate
Battery
START pushbutton
Power keyswitch (if present)
FUNCTION pushbutton
Battery housing
Command pushbuttons
Transmitting unit identification plate
STOP pushbutton
DISPLAY pushbutton
DIP switches
Connector for "ID internal tx memory"
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AUTEC - Air series
Technical data
Technical data
2.1
Technical data of units LK6 and LK8
Power supply (battery MHM03) ............................................................................... 3.6V
Power supply (battery LPM01) ................................................................................ 3.7V
Antenna ................................................................................................................... internal
Housing material ........................................................................................... PA 6 (20%fg)
Protection degree ........................................................................................ IP65 (NEMA 4)
Dimensions ................................................................... 201x85x49mm (7.91x3.35x1.92In)
Weight ........................................................................................................ 380g (0.837Lb)
Run time at 20°C (68°F):
- with battery MHM03..................................................................................................... >8h
- with battery LPM01.................................................................................................... >16h
2.2
Technical data of unit LK6 DF
Power supply (battery LPM01) ................................................................................ 3.7V
Antenna ................................................................................................................... internal
Housing material ........................................................................................... PA 6 (20%fg)
Protection degree ........................................................................................ IP65 (NEMA 4)
Dimensions ................................................................... 201x85x49mm (7.91x3.35x1.92In)
Weight ........................................................................................................ 380g (0.837Lb)
Run time at 20°C (68°F) ............................................................................................. >10h
Technical data sheet
The technical data sheet contains the transmitting unit configuration and shows the matching
between commands sent and machine functions/movements. It also contains the wiring
diagram showing the connection between the receiving unit and the machine.
Each technical data sheet must be filled in, checked and signed by the installer, who is
responsible for a correct wiring.
A technical data sheet must always be kept toghether with this manual (always keep a copy
of the technical data sheet when it is used for administrative purposes).
The wiring of the receiving unit outputs must always reflect the wiring
indicated in the technical data sheet.
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Plates
Plates
4.1
Plates on units LK6, LK8 and LK6 DF belonging to a radio remote
control system
Plate
Position
Content
Key ID 0-1 (if present).
radio remote control
identification plate
4.2
Battery housing (if the
“ID internal tx memory” is
present).
Radio remote control serial number
(S/N).
transmitting unit
identification plate
Battery housing.
Manufacturing year, bar code and
transmitting unit identification number
(TU ID).
technical data plate
Battery housing.
MODEL, TYPE and main transmitting
unit technical data, marking and possible
radio remote control marks.
Plates on units LK6, LK8 and LK6 DF belonging to a Take & Release
system
Plate
Position
Content
Key ID 0-1 (if present).
radio remote control
identification plate
Battery housing (if the
“ID internal tx memory” is
present).
Radio remote control serial number
(S/N).
transmitting unit
identification plate
Battery housing.
Manufacturing year, bar code and
transmitting unit identification number
(TU ID).
technical data plate
Battery housing.
MODEL, TYPE and main transmitting
unit technical data, marking and possible
radio remote control marks.
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AUTEC - Air series
Plates
4.3
Plates on units LK6, LK8 and LK6 DF belonging to a Multi Units or Multi
Receiver system
Plate
Position
Content
Key ID 0-1 (if present).
radio remote control
identification plate
Battery housing (if the
“ID internal tx memory” is
present).
Radio remote control serial number
(MULTI S/N).
transmitting unit
identification plate
Battery housing.
Manufacturing year, bar code and
transmitting unit identification number
(TU ID).
technical data plate
Battery housing.
MODEL, TYPE and main transmitting
unit technical data, marking and possible
radio remote control marks.
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8
Light signals
Light signals
5.1
Light signals of units LK6 and LK8
In LK6 and LK8 transmitting units, a green LED [B] and a red LED [A] are always available,
and they provide information regarding the radio remote control.
Symbol
Red LED
Green LED
LEDs for Data
Feedback function
Meaning
This symbol indicates the red LED [A].
This symbol indicates the green LED [B].
The green LED [B] …
…is off.
... is steady on.
… blinks fast.
… blinks slowly (one blink per
second).
LILK6E00-02
Meaning
The transmitting unit is switched off.
The transmitting and receiving unit do not communicate.
The transmitting and receiving unit communicate. It is only
possible to send commands after pressing the START
pushbutton.
It is possible to send commands.
AUTEC - Air series
Light signals
The red LED [A]…
…is off.
Meaning
The transmitting unit works correctly.
... is steady on.
At start-up, the STOP pushbutton is pressed or damaged.
... blinks twice per second.
At least one of the commands that were checked at startup is enabled or damaged (see technical data sheet).
... blinks three times per second.
... is steady on for 2s.
… blinks slowly (one blink per
second).
... blinks fast.
At start-up,the battery is flat.
The transmitting unit does not work correctly.
The battery has less than 1h run time.
The battery has a 10min run time.
LEDs …
Meaning
… the green [B] and red [A] LEDs
are steady on
A wrong "Key ID 0-1" or "ID internal tx memory" has been
inserted in the transmitting unit, or this is a "BACK-UP
UNIT".
…the green [B] and red [A] LEDs
blink 3 times per second during
start up.
The “Key ID 0-1” is damaged or the “ID internal tx
memory” is damaged or not present.
... the green [B] and red [A] LEDs
blink alternately.
30 s left before the transmitting unit automatically switches
off.
The green LED [B] blinks and the
red LED [A] is steady during start
up.
The UNPAIR procedure has been performed.
See paragraph 6.3 to check the meaning of LEDs for Data Feedback function [C].
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5.2
Light signals
Light signals of unit LK6 DF
Display icons
Red LED
Green LED
Battery
Radio link
The following icons are always available on the display of LK6 DF transmitting units:
-- Red LED [A] and green LED [B] providing information about the radio remote control
-- Battery [D] providing indication of the battery power level
-- Radio link [E] providing indication of radio link strength.
For further information provided on the display and related to the Data Feedback function,
see paragraph 6.3.
5.2.1	Red LED [A] and green LED [B]
The green LED [B] …
…is off.
... is steady on.
… blinks fast.
… blinks slowly (one blink per
second).
LILK6E00-02
Meaning
The transmitting unit is switched off.
The transmitting and receiving unit do not communicate.
The transmitting and receiving unit communicate. It is only
possible to send commands after pressing the START
pushbutton.
It is possible to send commands.
AUTEC - Air series
Light signals
11
The red LED [A]…
…is off.
Meaning
The transmitting unit works correctly.
... is steady on.
At start-up, the STOP pushbutton is pressed or damaged.
... blinks twice per second.
At least one of the commands that were checked at startup is enabled or damaged (see technical data sheet).
... blinks three times per second.
... is steady on for 2s.
… blinks slowly (one blink per
second).
... blinks fast.
At start-up,the battery is flat.
The transmitting unit does not work correctly.
The battery has less than 1h run time.
The battery has a 10min run time.
LEDs …
Meaning
… the green [B] and red [A] LEDs
are steady on
A wrong "Key ID 0-1" or "ID internal tx memory" has been
inserted in the transmitting unit, or this is a "BACK-UP
UNIT".
…the green [B] and red [A] LEDs
blink 3 times per second during
start up.
The “Key ID 0-1” is damaged or the “ID internal tx
memory” is damaged or not present.
... the green [B] and red [A] LEDs
blink alternately.
30 s left before the transmitting unit automatically switches
off.
The green LED [B] blinks and the
red LED [A] is steady during start
up.
The UNPAIR procedure has been performed.
5.2.2 Battery [D]
The battery icon [D] has a coloured bar, whose length is proportional to the battery power level.
Symbol
Meaning
High power level (green bar).
Medium power level (green bar).
Low power level (red bar).
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Light signals
5.2.3	Radio link [E]
Radio link [E] icon consists of four vertical bars. The amount of dark bars is proportional to
the quality of radio link.
Symbol
Meaning
Strong radio link signal.
Medium radio link signal.
No radio link.
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General operating instructions
13
General operating instructions
6.1	Starting up the radio remote control
Starting up the radio remote control consists in establishing a radio link between the transmitting
unit and the receiving unit.
As required by standards IEC 60204-1 and IEC 60204-32, non authorised
use of the machine must be prevented.
The power keyswitch and/or the PIN CODE used for start up, make the radio
remote control compliant with such requirement.
If the transmitting unit does not have a power keyswitch, the radio remote control start up is
protected by PIN CODE.
On the contrary, when the transmitting unit needs a power keyswitch, radio remote control
start up is protected by the power keyswitch itself. If the risk assessment requires further
protection of the radio remote control start up, the PIN CODE may be activated.
The PIN CODE consists of a sequence of commands to be carried out by activating the
corresponding actuators during start up. The radio remote control will start up only with the
correct sequence.
Commands activated while typing the PIN CODE are not sent to the machine.
The procedure to enable and modify a PIN CODE is provided in the document “Menu of
Transmitting Unit (MTU)”; you can also find this document in the dedicated section on Autec's
website.
6.1.1 Power keyswitch start up (no PIN CODE)
When the receiving unit is powered on, perform the following procedure:
1. Insert a charged battery in the transmitting unit (see paragraph 7.1.1)
2. insert the power keyswitch in the transmitting unit (see paragraph 7.3.3)
3. press the START pushbutton until the green LED blinks slowly.
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14
6.1.2
General operating instructions
PIN CODE start up (no power keyswitch)
Consider that the transmitting unit will switch off 3 seconds after last activation
of an actuator.
When the receiving unit is powered on, perform the following procedure:
1. press the START pushbutton until the green LED illuminates
2. activate the commands corresponding to PIN CODE in the correct sequence (PIN 1, PIN
2 and PIN 3 given in the technical data sheet).
a. PIN 1 shall not be included in the start up procedure if it coincides with the START
command.
b. PIN 3 shall not be included in the start up procedure if it coincides with the START
command.
3. press the START pushbutton until the green LED blinks slowly.
Note: default PIN CODE set by AUTEC is:
-- PIN 1=START pushbutton
-- PIN 2=FUNCTION pushbutton
-- PIN 3=START pushbutton.
Custom PIN CODE is set by Autec upon request by the machine's manufacturer or by those
who decided to install the radio remote control.
6.1.3 Power keyswitch and PIN CODE start up
When the receiving unit is powered on, perform the following procedure:
1. Insert a charged battery in the transmitting unit (see paragraph 7.1.1)
2. insert the power keyswitch in the transmitting unit (see paragraph 7.3.3).
Consider that the transmitting unit will switch off 3 seconds after last activation
of an actuator.
3. press the START pushbutton until the green LED illuminates
4. activate the commands corresponding to PIN CODE in the correct sequence (PIN 1, PIN
2 and PIN 3 given in the technical data sheet).
a. PIN 1 shall not be included in the start up procedure if it coincides with the START
command.
b. PIN 3 shall not be included in the start up procedure if it coincides with the START
command.
5. press the START pushbutton until the green LED blinks slowly.
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AUTEC - Air series
General operating instructions
6.2
15
Command activation
When the radio remote control is started, it is possible to move the pushbuttons and switches
corresponding to the command you want to perform.
The user must be properly trained about the symbols on the transmitting unit panel, to be
aware of the matching between actuators and movements on the machine (symbols used are
defined by the machine manufacturer according to the functions of the machine).
6.3
Data Feedback Function
The user receives information and/or signals concerning the controlled machine by means
of the Data Feedback function.
During normal radio remote control operation, pay particular attention to the indications
displayed and signalled by the display or through the LEDs: they can be helpful to evaluate
the machine working status.
Any information shown and signalled on the display or through the LEDs
can never be considered or used as a safety signal or for legal metrology.
When operating and moving the machine, remember that the radio remote
control does not intervene autonomously when potential hazardous situations
are displayed and signalled.
6.3.1 Operation with display
If the transmitting unit has a display, it is possible to show signal icons, measurements
collected from the machine and their description.
The machine manufacturer chooses which information are displayed and the way they are
displayed (icons and/or measurements and/or descriptions).
6.3.2 Operation with LED
If the transmitting unit has an LED array, specific machine conditions are signalled if they
are on (i.e. load limits, limit switch, …).
The signalled conditions depend on the settings chosen by the machine manufacturer.
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16
General operating instructions
6.4	Radio link interruption
When the radio link is incorrect or interrupted, the receiving unit autonomously stops the
radio remote control.
The green LED on the transmitting unit switches from blinking slowly to fast blinking or
steady on.
Press the START pushbutton to start the radio remote control.
6.5
Transmitting unit automatic switch off
The transmitting unit automatically switches off when:
-- the battery is flat (see paragraph 6.5.1)
-- the radio remote control is not used for a certain time (see paragraph 6.5.2)
Press the START pushbutton to start the radio remote control.
6.5.1 Low battery
The transmitting unit indicates if the battery is not sufficiently charged (the red LED blinks fast):
-- the red LED blinks slowly (one blink per second): the battery has less than 1h run time.
-- the red LED blinks fast: the battery has a 10 minute run time from the first signal, after
which the transmitting unit automatically switches off.
The battery needs to be replaced with a charged one (see paragraph 7.1).
6.5.2 When the transmitting unit is not used
If the transmitting units remains started with no enabled commands, it will automatically
switch off after a predetermined time frame.This time frame is specified in the technical data
sheet (SWITCH-OFF).
Before the transmitting unit switches off automatically, the green and red LEDs blink alternating
for 30 seconds.
Activating any actuator corresponding to a movement command reduces the predetermined
automatic switch-off time (SWITCH-OFF) to zero.
6.6
Switching off the transmitting unit
The transmitting unit shall be switched off each time work is stopped.
Voluntary transmitting unit's switch off occurs:
-- when the power keyswitch (if present) is turned anti-clockwise
-- when battery is removed (see paragraph 7.1.2)
-- when the STOP pushbutton is pressed.
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AUTEC - Air series
Operation
17
Operation
7.1
Battery
The Air series' transmitting units can only be powered by Autec rechargeable
batteries.
See the battery charger manual enclosed in the packaging with the battery
charger for any warnings and instructions regarding the batteries.
7.1.1 Battery insertion
Push the battery towards the contacts on the transmitting unit and insert it inside the housing.
7.1.2 Battery removal
Push the battery towards the contacts on the transmitting unit and remove it from the housing.
7.1.3
Battery run time indicator
LK6 and LK8 transmitting units
Perform the following procedure to check the run time of the battery in the LK6 and LK8
transmitting units:
1. switch off the transmitting unit and unlock the STOP pushbutton
2. activate command S1 (check in the technical data sheet which actuator it corresponds
to) and press the START pushbutton until LED 1, LED 2 and LED 3 (indicating battery
level) illuminate:
-- 1 LED on: low level
-- 2 LEDs on: medium level
-- 3 LEDs on: maximum level.
Run time indication disappears after some seconds.
LK6 DF transmitting unit
See paragraph 5.2.2 to check the run time of the battery in the LK6 DF transmitting unit.
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18
Operation
7.2	ID internal tx memory
The transmitting unit may require the "ID internal tx memory", where the radio remote control's
address is stored.The technical data sheet indicates if the "ID internal tx memory" is required.
7.3
Power keyswitch
The transmitting unit may have a power keyswitch. It can either be:
-- mechanical key (see paragraph 7.3.1)
-- Key ID 0-1 (see paragraph 7.3.2).
7.3.1 Mechanical key
The mechanical key makes it possible to power the transmitting unit. When the mechanical
key is required to be used in a transmitting unit, the radio remote control cannot work if it
is not inserted.
7.3.2 Key ID 0-1
The "Key ID 0-1" makes it possible to power the transmitting unit.
It stores the radio remote control's address. Therefore, the "Key ID 0-1" can only be used
in the transmitting unit belonging to its related radio remote control: when the transmitting
unit requires the "Key ID 0-1", the radio remote control cannot work if it is not inserted. The
technical data sheet indicates if the "Key ID 0-1" is required.
As the radio remote control address is stored in the "Key ID 0-1", use it with utmost care to
reduce risks that may result from incorrect handling.
7.3.3 power keyswitch insertion
Perform the following operations to insert the power keyswitch:
1. push the power keyswitch inside the corresponding housing
2. rotate the power keyswitch clockwise.
7.3.4 power keyswitch removal
Perform the following operations to remove the power keyswitch:
3. rotate the power keyswitch anticlockwise
4. pull the power keyswitch to remove it from the corresponding housing.
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AUTEC - Air series
Operation
19
7.3.5 BACK-UP UNIT
If the main transmitting unit cannot be used because it has been lost or damaged, it can be
replaced with a transmitting unit called "BACK-UP UNIT".
It is identical to the unit that cannot be used anymore; the only difference is the presence of
the plate “BACK-UP UNIT” on the battery housing.
Set DIP switch 2 in the "BACK-UP UNIT" as shown in the technical data sheet.
If the transmitting unit that can no more be used requires either a "Key ID
0-1" or an "ID internal tx memory" (see technical data sheet), move it to the
"BACK-UP UNIT" and perform the address saving procedure described below.
If the transmitting unit that can no more be used does not require either a
"Key ID 0-1" or an "ID internal tx memory" (see technical data sheet), perform
the PAIR procedure to pair the “BACK-UP UNIT” with a receiving unit (the
technical data sheet shows which PAIR procedure to use).
Address storage
With fully charged battery and power keyswitch in the "BACK-UP UNIT", perform this procedure:
1. press the START pushbutton until the green and red LEDs light up.
2. wait until the green LED blinks slowly
3. within 3 seconds, activate in sequence the commands corresponding to PIN 1, PIN 2 and
PIN 3 that compose the PIN code given in the technical data sheet.
If the PIN code is incorrect, the red LED illuminates and the transmitting unit switches off. In
this case, the storage procedure shall be repeated.
If the PIN code is correct, the green LED turns steady on and the transmitting units switches
off: this indicates that the address has been stored in the "BACK-UP UNIT". It is now
possible to start the radio remote control and control the machine with the "BACK-UP UNIT"
transmitting unit.
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20
Operation
7.4	START pushbutton
The START pushbutton is used to:
-- start the radio remote control (see paragraph 6.1)
-- activate the horn when the radio remote control is started.
7.5
FUNCTION pushbutton
The FUNCTION pushbutton can be matched with different relay functions on the receiving
unit (see technical data sheet).
7.6	STOP pushbutton
The STOP pushbutton should be pressed when it is necessary to immediately
stop the machine when a dangerous condition occurs.
When the STOP pushbutton is pressed, the machine stops and the transmitting unit switches
off.
To start working again after the STOP pushbutton has been pressed, do the following:
-- make sure that the working and usage conditions are safe
-- pull or turn the STOP pushbutton in the arrow direction to unlock it
-- start up the radio remote control.
7.7
DISPLAY pushbutton (if the transmitting unit has a display)
This pushbutton is used to:
-- activate the display lighting, if it is off
-- cyclically scroll the information on the display in two different modes:
-- manual: the lines scroll up each time the pushbutton is pressed
-- automatic: when the DISPLAY pushbutton is pressed for 3 seconds, the lines scroll
automatically. If the DISPLAY pushbutton is pressed again, it switches back to manual
mode.
It is not possible to scroll the lines if icons only are displayed.
The display lighting stays on for a time set by the machine manufacturer.
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AUTEC - Air series
Malfunction signalled by the transmitting unit
21
Malfunction signalled by the transmitting unit
Use the light signals on the transmitting unit to identify the radio remote control malfunction.
If the problem persists after the suggested solution has been carried out, contact the support
service of the machine manufacturer.
Signals
Possible reason
Solutions
The transmitting and
receiving unit do not
communicate.
Start up the radio remote control. If the
radio remote control does not start up,
check that the receiving unit is powered
on.
The green LED blinks
fast.
Temporary loss of radio
link.
Bring the actuators corresponding
to movement commands to the
rest position and press the START
pushbutton until the green LED blinks
slowly.
The green LED blinks
slowly
(one blink per second).
The receiving unit may
not work correctly.
See "Receiving unit signals" in Part D of
the manual.
The red LED is steady
on during start up
The STOP pushbutton is
pressed or damaged.
Unlock the STOP pushbutton or contact
the support service.
The red LED blinks
twice per second during
start up.
At least one of the
commands that were
checked at start-up is
enabled or damaged (see
technical data sheet).
Bring the actuators corresponding to the
commands checked during start up to
the rest position or contact the support
service.
The red LED blinks
three times per second
during start up.
The battery is flat.
Replace the battery with a charged one.
The red LED is steady
on for two seconds.
The transmitting unit does
not work correctly.
Contact the support service.
A wrong "Key ID 0-1" or
"ID internal tx memory"
has been inserted in the
transmitting unit.
Use the correct "Key ID 0-1" or "ID
internal tx memory".
You're using a "BACKUP UNIT" with the "Key
ID 0-1" or "ID internal
tx memory" of the
transmitting unit that has
been replaced.
Store the address in the "BACK-UP
UNIT" (see paragraph 7.3.5).
The green LED is steady
on.
The green and red LEDs
are steady on.
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22
Malfunction signalled by the transmitting unit
Signals
The green and red LEDs
blink three times per
second during start up.
The green LED blinks
and the red LED is
steady on during start
up.
LILK6E00-02
Possible reason
Solutions
The “Key ID 0-1” is
damaged or the “ID
internal tx memory” is
damaged or not present.
Contact the support service.
The procedure
corresponding to the
UNPAIR submenu and
given in the document
"Menu of Transmitting
Unit (MTU)" has been
carried out.
Contact the support service.
AUTEC - Air series


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Derived From Document ID        : xmp.did:55A8EADD0935E511ABB5B9545D11DE59
Derived From Original Document ID: xmp.did:3E97F9BFF011E111AF74C00038EEA0BF
Derived From Rendition Class    : default
History Action                  : converted
History Parameters              : from application/x-indesign to application/pdf
History Software Agent          : Adobe InDesign CS6 (Windows)
History Changed                 : /
History When                    : 2015:07:28 11:20:25+02:00
Format                          : application/pdf
Producer                        : Adobe PDF Library 10.0.1
Trapped                         : False
Page Layout                     : SinglePage
Page Count                      : 24
Creator                         : Adobe InDesign CS6 (Windows)

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