Autec s r l TC02B03D Remote Control Transmitter TC02B03D User Manual LIMKNPA0 usa

Autec s.r.l. Remote Control Transmitter TC02B03D LIMKNPA0 usa

User Manual

Transmitter SystemUSER’S MANUALModular Series
Follow the indications and warnings given by the machine producer regarding the machine controlled by the radio remote control.The information contained in this manual considers a representative configuration of the radio remote control: please find radio remote control real configuration in the technical data sheet (attached to the manual).If this manual is lost or damaged, ask for a copy from AUTEC. Please specify the serial number of the relative radio remote control.Contact AUTEC if any of the instructions and/or warnings given in this manual are not clear.The information contained in this manual is subject to modification without notice and is not binding.No parts of this manual may be reproduced by any means without the written permission of AUTEC (including recording and photocopying).
LIMKPNA0Page 1THIS MANUAL REFERS EXCLUSIVELY TO THE TRANSMITTING UNIT: THE INSTALLATION WARNINGS ARE GIVEN IN THE RECEIVING UNIT MANUAL.BEFORE INSTALLING, STARTING AND USING THE RADIO REMOTE CONTROL, THIS MANUAL MUST BE READ AND UNDERSTOOD CAREFULLY BY ALL PEOPLE WHO INSTALL, USE AND CARRY OUT MAINTENANCE ON THE RADIO REMOTE CONTROL.Index and Conventions Introduction to Modular seriesMK10, MK12 transmitting unit Warnings for useWarnings for maintenanceMK10, MK12 operation transmitting unitFrequenciesProgrammingMK10, MK12 transmitting unit diagnostic12589121415161234567891abcd. . . !INDEXINDEX AND CONVENTIONSPageCONVENTIONSIn this manual, all important information is indicated using the following symbols and conventions:: TECHNICAL DATA : IMPORTANT TEXTSabcd. . . abcd. . . : WARNINGS : INSTRUCTIONSabcd. . .
Page 2Each Modular series radio remote control complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:(1) this device may not cause harmful interference, and(2) this device must accept any interference received, including interference that may cause undesired operation.! Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.LIMKPNA0Industrial radio remote controls of the Modular series are used to command machines from a distance. Each industrial radio remote control is made up of a portable transmitting unit, from which the user can remotely control the machine, and a receiving unit installed on board the machine itself.The transmitting unit uses radio frequencies to transmit a coded message which contains a value called address. Each receiving unit can only decode the messages coming from a transmitting unit with the same address.This excludes the possibility of an interference activating any system function. If the radio frequency transmission is disturbed, incorrect or interrupted, the receiving unit autonomously stops the whole system.2INTRODUCTION TO MODULAR SERIESReceivingunitTransmittingunit Autec cannot be held responsible if the radio remote control is installed on applications that are different from those permittedPERMITTED USES Material lifting machines (construction cranes, industrial bridge cranes, machines for moving material in general, . . . )FORBIDDEN USESMachines installed in areas where equipment with explosion-proof characteristics are being used.Machines for moving, raising and transporting people.:.!
Page 3Alll machines must undergo a risk analysis; therefore it is necessary to evaluate, within the limits of this analysis, if the machine can be radio remote controlled.The machine producer and/or the person who decides upon radio remote control use and installation is responsible for this analysis.Autec cannot be held responsible if the risk analysis is not carried out correctly.To guarantee correct radio remote control operation, all current regulations regarding safety at work and accident prevention should be respected. All current user country national laws regarding the use of both the machine and the radio remote control MUST ALWAYS be respected.Autec cannot be held responsible if the radio remote control is used in unlawful working conditions.System must be installed by a licensed technician and in accordance with all relevant local, state/provincial and federal regulations, including but not limited to NEC, OSHA, CE etc.!In any cases of emergencies, faults or damaged parts, ALWAYS stop the “machine + radio remote control” system until the problem has been solved.Any damaged parts can ONLY be replaced by authorised Autec personnel or service representative, and only using original Autec spare parts.LIMKPNA0
Page 4The following minimum documentation is supplied with each radio remote control:- transmitting unit manual- receiving unit manual- battery charger manual- a guarantee certificate- the radio remote control technical data sheet.Make sure that the following documents have been supplied: if they are not, request them from Autec. Please specify the radio remote control serial number.The conditions of the radio remote control guarantee are given in the “Certificate of Guarantee”.The technical data sheet shows the wiring system between the receiving unit and the machine. It should be compiled and checked by the installer, who has the responsibility of correct wiring. Once all necessary checks have taken place the installer must sign the technical data sheet, which must be kept with the user's manual (always keep a copy of this data sheet in case it is needed for administrative purposes).The radio remote control identification and approval data is given on plates that are on both the transmitting unit and the receiving unit.The plates MUST NOT be removed from where they are placed or damaged otherwise the warranty will be forfeited.CERTIFICATE OF GUARANTEETECHNICAL DATA SHEETIDENTIFICATION PLATESINSTRUCTIONS FOR DOCUMENT MANAGEMENTLIMKPNA0902 - 928 MHz 32³ 8<10 exp-11100 m<100 ms<100 ms* 0,35 / 1 sec.Frequency bandProgrammable radio channelHamming distanceProbability of non-recognition of errorTypical working rangeTime of reply to commandsTime of reply to STOPPassive emergency time* refer to paragraph “Programming” in the receiving unit manual, DIP nr. 1 settings.TECHNICAL DATA!Following from the status of dip switch no.1 or possibly due to a failure (of the dip switch itself), a delay up to max 1 second may occasionally occur between command release and actual deactivation of outputs. This is due to the characteristics of radio propagation (i.e.: EM interferences, near out-of-range condition). Care must be taken to ensure that this could never lead to.
3 These transmitting units can be used with one of the following receiving units:- Type R102 - Type R202MK10ABCEGFDHCC2 C3C1Page 5MK10, MK12 TRANSMITTING UNITA starting keyswitch D STOP pushbutton B signalling LED E actuators pushbutton C1 pushbutton F technical data plate, identification plate (in the battery housing) C2 toggle switch G START pushbutton C actuator (if present) C3 keyswitch selector H battery LIMKPNA0
MK12Page 6AFBDCEGHCC2C3C1A starting keyswitch D STOP pushbutton B signalling LED E actuators pushbutton C1 pushbutton F technical data plate, identification plate (in the battery housing) C2 toggle switch G START pushbutton C actuator (if present) C3 keyswitch selector H battery LIMKPNA0
* NiMH 7,2Vdcinternalmeets FCC Part 15 for license-free operation PA6 (20% fg)IP65-4°F - +131°F(85x260x56) mm650 g~ 15 hours3,5 minutesMK10, MK12 TRANSMITTING UNIT TECHNICAL DATAPower supply (battery pack MBM06MH) Antenna Output power Housing Minimum protection gradeWorking temperature Dimensions Weight Autonomy with fully charged battery (at 68°F) Warning of low battery charge The Modular series radio remote controls are equipped with a redundant control that protects the “radio remote control + machine” system, when it is in neutral (neutral position), from involuntary movements caused by possible radio remote control faults. This occurs only if the wiring indications indicated in the technical data sheet have been respected as well as the indications for correct installation.Page 7* refer to battery technical data in the battery charger manual.LIMKPNA0
Page 8WARNINGS FOR USE4!VISUALLY FOLLOW all movements of the machine and its load remaining inside radio remote control typical working range.in a way that permits him to see the “machine + radio remote control” system, and above all the load, in the best possible way.Before using the radio remote control ALWAYS MAKE SURE that the STOP push-button can be pressed and released: if it does not work, do not use the radio remote control.SWITCH OFF the transmitting unit when work is interrupted. Avoid leaving the load suspended in the air (even when changing the battery).ONLY SWITCH ON OR USE the transmitting unit when starting work: improper use could be hazardous.NEVER SWITCH ON OR USE the transmitting unit in closed spaces, with the machine not in sight, or outside the typical working range.PRESS immediately the STOP button in case of hazard.PAY ATTENTION to the entire work area. Press the STOP button in case of hazard.PAY ATTENTION not to let elements such as cement, sand, lime, etc. deposit on the transmitting unit because they can compromise transmitting unit use and safety.In case of malfunctions and/or damaged and/or faulty parts, PUT the radio remote control out of use until the problem has been completely eliminated.BE POSITIONED NEVER LEAVE the transmitting unit unguarded when the starting keyswitch is inserted.THE OPERATORMUST ALWAYSLIMKPNA0FAILURE TO COMPLY WITH THE ABOVE WARNINGS MAY RESULT IN SERIOUS INJURY OR DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT.
Page 9LIMKPNA05SERVICE! ENSURE THAT THE BATTERY HAS BEEN REMOVED FROM THE TRANSMITTING UNIT BEFORE CARRYING OUT ANY MAINTENANCE WORK.Any faults should be repaired by authorised Autec personnel using original Autec spare parts only.WARNINGS FOR MAINTENANCEAll control and maintenance interventions carried out on the radio remote control must be verified and recorded by the person in charge of carrying out maintenance on the machine.!Before carrying out maintenance and/or diagnostics it is recommended to replace the battery with a charged one and ensure the efficiency of the START key.Routine maintenance in accordance to the instructions given in this manual is fundamental for the safe use of the radio remote control.Read and strictly respect the warnings given in the battery charger manual in order to lengthen the life of the battery itself. After each maintenance intervention, always make sure that only the expected manoeuvres are carried out when the relative commands are sent by the transmitting unit.
Page 10LIMKPNA0ROUTINE MAINTENANCEThe following instructions allow to maintain the radio remote control in a perfect condition, guaranteeing it to function safely and correctly for a long period. Special applications may need more specific routine maintenance interventions to be carried out at different periods. These instructions do not in any case substitute the norms and laws that regulate work safety, nor do they limit the responsibility of the purchaser and user of the radio remote control.All given instructions must be followed correctly each time the machine and the radio remote control are started.!If irregularities are noted while carrying out routine maintenance, put the "machine+radio remote control" system out of order, following the indications given (see “Receiving unit diagnostic”)Transmitting unitIt is recommended every day to:1. remove dust or accumulations of other material from the transmitting unit. Never use solvents or flammable/corrosive materials to clean, and do not use high pressure water cleaners or steam cleaners.2. store the transmitting unit in clean and dry areas.3. make sure that the transmitting unit gaskets, joystick bellows, selectors caps and pushbuttons are intact, soft and elastic 4. make sure that the battery seat and the battery contacts are always clean5. make sure that the transmitting unit are structurally integral6. make sure that the panel symbols can be easily recognised. If necessary, replace the panel.7. check identification plate readability and integrity8. verify the efficiency of the STOP pushbutton before using the radio remote control.
Page 11LIMKPNA0AUTHORIZED SERVICE CENTERWhen it is necessary to carry out special maintenance (radio remote control repair and replacement of damaged or faulty parts), do not contact anyone other than our Authorized Service Center. In order to make the intervention faster and more reliable, please help us identify the radio remote control correctly and completely by giving:- the serial number- the purchase date (given on the guarantee)- description of the problem found- the address and telephone number of the place where the radio remote control is being used- the name of the person to be contacted- the name of the company that supplied the radio remote control.Before speaking with a service technician, it is advisable to make sure that the given instructions have been followed correctly.DISPOSALWhen scrapping, entrust the radio remote control to the separate scrap collecting services in the country of use.Please pay particular attention when recycling the batteries, applying local rules. Do not throw them away with domestic trash.SPECIAL MAINTENANCE!Any fault should be repaired by authorised Autec personnel (contact Service), using original Autec spare parts only.
6SIGNALSTo switch on the transmitting unit, insert the starting key and turn it to "I".To start the radio remote control functions, press the “START” button for 1÷2 seconds.After starting, the green signalling LED always lights up.MK10, MK12 OPERATION TRANSMITTING UNITPOWER AND STARTINGCOMMANDACTIVATIONOperate the actuators and/or the selectors relevant to whatever movement or selection command is to be carried out.Page 121212LIMKPNA0TYPE MEANING ACTION blinking green LED OPERATION NORMAL /// blinking red LED, accompanied by intermittent sounds from the buzzer LOW BATTERY The transmitting unit switches off 3,5 minutes after the LED starts flashing Switch off the transmitting unit and replace the battery steady red LED at starting, accompanied by the continuous sound from the buzzer ONE OR MORE (movement) ACTUATORS and/or STOP PUSHBUTTON INSERTED Release actuator(s) and/or the STOP pushbutton
To recharge a flat battery, proceed as follows:1. Insert the battery into its proper battery charger, which should be positioned in an area having a temperature of between +5°C and +45°C. The battery now starts charging, a state signalled by the lighting up of the “CHARGE” pilot light.After a maximum of 3 hours the "CHARGE" indicator switches off: the battery is fully charged. Remove the battery from the charger (if the battery is not removed, charging continues in maintenance mode).2. ! The STOP button should be used when it is necessary to stop the machine immediately in order to check any danger condition.STOPTo stop the machine immediately, press the STOP button.To start working again, after having made sure that the working conditions are safe, turn the STOP button in the direction indicated to deactivate it and repeat the starting procedure.Page 13SWITCHING OFFLIMKPNA0The transmitting unit should be switched off each time work is stopped by turning the ignition key to "O" and extracting it (always put the key in a safe place).The unit may also switch off if the battery is not sufficiently charged and/or when the radio remote control is not used for more than 3,5 minutes (set DIP nr. 1: refer to paragraph 8 "Programming").BATTERY
With the transmitting unit started (blinking green LED):- press the START pushbutton (a) and keep it pressed,- press the STOP pushbutton (b),- release the START pushbutton.Unlock the STOP pushbutton by turning it as shown in the photo and repeat the starting procedure.12N.B.: During the work frequency changing process, the receiving unit loses radioelectric connection with the transmitting unit. After starting, some seconds may be necessary to reset connection, therefore keep the START button pressed for about 8÷10 seconds. The radio frequency of AUTEC radio remote controls is included in the group of frequencies permitted by regulations that are current at the moment of radio remote control entry onto the market.Each radio remote control is programmed by the producer in the AUTOMATIC scan mode (producer's standard programming) or MANUAL selection mode.MANUAL SELECTION MODEWhen operating in the MANUAL selection mode it is possible to work at a specific frequency that must be set manually by programming the dip switches in the radio modules (see “Settings” on page 13).To set or modify this operation mode contact personnel that have been authorised by Autec.AUTOMATIC SCAN MODEWhen operating in the AUTOMATIC scan mode it is possible to operate at a specific frequency, which can be changed in case of interference or conflict with other radio equipment using the “Changing the operating frequency” procedure.This mode avoids internal interventions on the transmitting unit and the receiving unit.FREQUENCIES7Working frequency change processPage 14LIMKPNA0ab
Page 15LIMKPNA08PROGRAMMINGThe group of eight dip switches found in the module is necessary for programming some operations and setting the operating frequency.The programming set in the other group of four dip switches must never be modified.DIP SWITCHES ON E16STXUS1 RADIO TRANSMITTING MODULEGroup of 8 dip switches! These eight dip switches must be programmed in the same manner as the group of 8 dip switches (excluding DIP 1) present in the radio module of the receiving unit (see manual).Group of 4 dip switchesGroup of 8dip switches(*) With the MK12 transmitting unit the dip switch should be at ON. DIP POS. DESCRIPTION ON The transmitting unit never switches off automatically 1 (*) OFF The transmitting unit switched on without movement commands entered switches off after approx. 3,5 minutes ON Deactivated of low battery warning from horn on machi ne 2 OFF Activation of low battery warning from horn on machine ON With DIP 8 OFF automatic scan mode of the frequencies in the 915 - 928 MHz 3 OFF With DIP 8 OFF automatic scan mode of the frequencies in the 902 - 915 MHz 3 - 7 ON/OFF With DIP 8 ON see “Appendix: Frequency Table” ON Manual selection of frequencies with DIP 3 - DIP 7 (see “Appendix: Frequency Table”) 8 OFF Automatic scan mode of frequencies in the band selected with DIP 3 (DIP 4 – DIP 7 not relevant) ! The dip switches must be programmed with the battery removed from the transmitting unit and can be done only by authorised personnel.The incorrect closure of the transmitting unit can compromise seal between the casings and thereby the protection grade from dust and water.
9If the “machine+radio remote control” system does not start, check if the problem is caused by the radio remote control or the machine. Before carrying out any verifications, check the functioning of the machine with the cable control panel: - if it does not switch on, the problem lies with the machine itself- if it does switch on, the problem lies with the radio remote control. In this case, proceed as follows:When START is activated, is the red LED lit steadily and does the buzzer sound?The battery is discharged: replace it with one that is charged.Does the LED continue flashing and the buzzer sounding?NOClean the contacts in the battery seat. Does the LED continue flashing and the buzzer sounding?Does the green LEDblink?YESNONODoes the red LED blink and does the buzzer sound?NO NONOMK10, MK12 TRANSMITTING UNIT DIAGNOSTICSYESYESYESYESYESPage 16Is the led on with a steady light?Is the STOP button or one of the movement actuator inserted?Release it/them If the problem persists CALL TECHNICALASSISTANCECarry out diagnostics checks on the receiving unit.LIMKPNA0
3344885566 77OFF OFF OFF902.150 915.350 ON916.250903.050OFFONOFF OFFONOFFOFF OFFONONON917.050917.850918.675919.525903.850906.325905.525904.650ONONOFF OFFONOFFONONOFF OFFONDIP SWITCH DIP SWITCHMHz MHzONONONONOFFONOFF920.375921.175922.050907.175908.850907.975ONONONOFFOFFONONON909.650910.450912.125912.925911.250913.775914.525923.650922.850926.925927.725926.175925.325924.450ONOFFOFFONONOFFOFFONONONONONONONONONONOFFONON ONONONONON ONONONONONONONONONONONONOFFOFFOFFONOFFOFFOFF OFF OFFONONOFFOFFOFFOFFOFFOFFONOFFOFFONOFFONOFFOFF OFFONOFFOFFONOFFOFFONOFF OFF OFF OFFOFFONOFF OFFOFFOFF OFFOFF OFFONOFFONOFF OFFONONOFFONOFFONOFFOFFOFFOFFONOFFOFFONONONONONONONOFFONONONON ONONONONOFFOFF OFFONONOFFONONONOFFOFFONONOFFONOFFONONONONONONONONONONONONONONONONONOFFONONAppendix: FREQUENCY TABLEE16STXUS1
Via Pomaroli, 6536030 Caldogno (VI) ITALYTel : ++39 - 0444/901000 r.a.Fax: ++39 - 0444/901011email: info@autec.ithttp://www.autec.it

Navigation menu