Autec s r l TG02202D Remote Control Transmitter TG02202D User Manual LIKTCNA0 usa

Autec s.r.l. Remote Control Transmitter TG02202D LIKTCNA0 usa

User Manual

Installation, operation and service manualKTC systemKTC systemSERIALNUMBERLeggere il manuale d’uso.Attenersi alle norme di sicurezza.Togliere l’alimentazione in caso di apertura.Read the user manual.Adhere to safety rules.Disconnet power source before opening.Gebrauchsanleitung lesen.Sicherheitsnormen beachten.Die Speisespannung muss ausgeschaltetwerden, falls der Empfänger geöffnet wird. Lire le manuel de l’utilisateur.Respecter le consignes de sécurité.Couper l’alimentation avant d’ouvrir le boîtier.Leer el manual de uso.Atenerse a las normas de seguridad.Desconectar la alimentación antes de abrir.!!RECEIVERSERIALNUMBERLeggere il manuale d’uso.Attenersi alle norme di sicurezza.Togliere l’alimentazione in caso di apertura.Read the user manual.Adhere to safety rules.Disconnet power source before opening.Gebrauchsanleitung lesen.Sicherheitsnormen beachten.Die Speisespannung muss ausgeschaltetwerden, falls der Empfänger geöffnet wird. Lire le manuel de l’utilisateur.Respecter le consignes de sécurité.Couper l’alimentation avant d’ouvrir le boîtier.Leer el manual de uso.Atenerse a las normas de seguridad.Desconectar la alimentación antes de abrir.!!TRANSMITTERONLOW VOLTAGE
INSTALLATION AND OPERATION MANUAL page 1SERVICE MANUAL page 13KTC systemKTC system
Follow the indications and warnings given by the machine producer regarding the machine controlled by the radio remote control.The information contained in this manual considers a representative configuration of the radio remote control: please find radio remote control real configuration in the technical data sheet (attached to the manual).If this manual is lost or damaged, ask for a copy from AUTEC. Please specify the serial number of the relative radio remote control.Contact AUTEC if any of the instructions and/or warnings given in this manual are not clear.The information contained in this manual is subject to modification without notice and is not binding.No parts of this manual may be reproduced by any means without the written permission of AUTEC (including recording and photocopying).
LIKTCNA0 Page 1INDEX Page11.1 Conformity 21.2 Applications 21.3 General warnings 22 KTC DESCRIPTION2.1 32.2 32.3 Documentation 32.4 Transmitting unit 42.5 Receiving unit 53 INSTALLATION 3.1 Installation warnings 63.2 63.3 73.4 KTC 83.5 Connection and wiring 8GENERAL REMARKSOperational principleRadio frequenciesAssembly on DIN guideAntenna installation composed by more than one transmitting and/or receiving unitMaintenance warningsService Assistance4 MAINTENANCE 114.1 114.2 115 TECHNICAL DATA 13KTC SYSTEMINSTALLATION AND OPERATION MANUAL This manual is an integral part of the KTC system (KIT for TRANSMISSION of COMMANDS). Our objective is to lay down the basic installation and operational instructions. BEFORE CARRYING OUT ANY OF THE INSTALLATION AND OPERATIONAL PROCEDURES IT IS ESSENTIAL TO READ AND UNDERSTAND ALL OF THE KIT MANUAL Any pieces of text written in bold should be read very carefully.This symbol highlights extremely important indications and information which, if not observed, can create seriously dangerous situations for people or things.Conventions
LIKTCNA0Page 21.1 ConformityEach KTC radio remote control complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:(1) this device may not cause harmful interference, and(2) this device must accept any interference received, including interference that may cause undesired operation.System must be installed by a licensed technician and in accordance with all relevant local, state/provincial and federal regulations, including but not limited to NEC, OSHA, CE etc.1.2 Applications1.3 General warningsAll machines must undergo a risk analysis; therefore it is necessary to evaluate, within the limits of this analysis, if the machine can be radio remote controlled.The machine producer and/or the person who decides upon radio remote control use and installation is responsible for this analysis.Autec cannot be held responsible if the risk analysis is not carried out correctly.To guarantee correct radio remote control operation, all current regulations regarding safety at work and accident prevention should be respected. All current user country national laws regarding the use of both the machine and the radio remote control MUST ALWAYS be respected.Autec cannot be held responsible if the radio remote control is used in unlawful working conditions.If a fault or breakdown occurs in the KTC, do not use the KTC until the problem has been completely resolved.When damaged parts need to be replaced, qualified personnel or service representative have to carry out this operation using original Autec spare parts. Autec will not accept any responsibility if the KTC is:- installed for applications which are not authorised- used in working conditions which do not conform to the relevant regulations- is not installed by qualified personnelAutec cannot be held responsible if the radio remote control is installed on applications that are different from those permitted- Telemetry, signal systems- Transmission of commands for machines which lift and move material- Transmission of a safety commandWARNING: Follow the instructions carefully on pages 8,9 and 10FORBIDDEN APPLICATIONS - Machines installed in environments where equipment with explosion-proof characteristics are being used- Transmission commands for machines which lift and transport people:PERMITTED APPLICATIONS:WARNING: Connect the POWER SUPPLY to the KTC only by means of a Safety Transformer (or corresponding IEC 60204-32 paragraph). Permission to install and to use the KTC is to be given exclusively to qualified personnel.Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
LIKTCNA0 Page 32.1 Operational principle 2.2 2.3 DocumentationThe KTC system is used to activate commands by remote control (to start up equipment for example) and to turn on signals ( i.e.: telemetry …).The KTC consists in a transmitting unit and a receiving unit.The transmitting unit communicates with the receiving unit by means of a coded radio message which contains data and address information. The receiving unit can only decode messages sent by the transmitting unit belonging to the same kit (i.e.: with the same address). This ensures that signals or unwanted commands cannot be activated. In the event of: interference; an incorrect or interrupted radio transmission, the receiving unit stops the system autonomously (passive emergency function).KTC operational schemeThe transmitting unit is installed where the commands are activated (INPUT) by means of actuators (pushbutton, relays, output PLC …). The receiving unit is installed where the commands or signals (OUTPUTS) are controlled (relays, lights, lamps etc..).Radio frequenciesThe KTC is programmed for use at a certain radio frequency.The frequencies used fall within the band of frequencies established by American regulations at the time the KTC was put onto the market. The band is 902 -928 MHz.Should it be necessary to install the KTC near other radio equipment, the radio frequencies used by the two radios must be different (for frequency setting see page 26). The following minimum documentation is supplied with each radio remote control:- installation, operation and service manual- a guarantee certificate- the radio remote control technical data sheetMake sure that the following documents have been supplied: if they are not, request them from Autec. Please specify the radio remote control serial number.WarrantyThe conditions of warranty applicable to the KTC are specified in the " Warranty Certificate".The radio remote control identification and approval data is given on plates that are on both the transmitting unit and the receiving unit.The plates MUST NOT be removed from where they are placed or damaged otherwise the warranty will be forfeited.Risk analysis of the equipment or system which uses a KTC , has to take into account that the radio link may be interrupted, due to electromagnetic disturbance or interference. This will cause interruption of the KTC system functionality and will require a new start-up sequence.TransmittingunitReceiving unit RPLC/PC In. . .elaysLights Lamps INPUTKTCP. . .ushbuttonRelaysOutput PLC OUTPUT
LIKTCNA0Page 42.4 Transmitting unitLight signalsPOWER: STOP1 e STOP2:SAFETY: START: RL1 - RL20: State of the unit signal:ABCDEFGEindicates that the power supply is presentindicates that the STOP circuit is working correctlyindicates that the SAFETY function is on (it must be on if any of the movement commands are operational, when the unit is being used to operate or start up equipment). indicates that the START function is operational indicates that the function which corresponds to the command is operational (see KTC technical data sheet) indicates the following operating conditionsRLRLRLRLRLRLRLRLRL1112123134145RLRLRLRLRLRLRLRLRL15616717818919RLRL1020SERIALNUMBERLeggere il manuale d’uso.Attenersi alle norme di sicurezza.Togliere l’alimentazione in caso di apertura.Read the user manual.Adhere to safety rules.Disconnet power source before opening.Gebrauchsanleitung lesen.Sicherheitsnormen beachten.Die Speisespannung muss ausgeschaltetwerden, falls der Empfänger geöffnet wird. Lire le manuel de l’utilisateur.Respecter le consignes de sécurité.Couper l’alimentation avant d’ouvrir le boîtier.Leer el manual de uso.Atenerse a las normas de seguridad.Desconectar la alimentación antes de abrir.!!TRANSMITTERONLOW VOLTAGESTOP2SAFETYSTARTSTOP1POWERState of the unit signalA Power supply terminal block B Technical data plate C Identification plate D Input terminal blocks E Light signals F Openable cover G Antenna connector Signal State Meaning Off The transmitting unit is not transmitting Slow flashing The transmitting unit is transmitting and the power supply is correct. Fast flashing The transmitting unit is transmitting but the power sup-ply is not inside the correct voltage range (after about 3,5 minutes the unit will switch off automatically) On not flashing Indicates that there are actuators inserted during start up
LIKTCNA0 Page 5 2.5 Receiving unitLight signalsPOWER:STOP/ENABLE:SAFETY:START/ :RL1 - RL14:Additional command unit Six commands may be added to those already incorporated in the receiving unit, by means of an additional command unit.To connect the additional command unit to the receiving unit:- remove the cover on the bottom right (see photo)- insert the extension connection cable into the connector on the receiving unit (see photo)DMadditional command unit indicates power supply is onindicates radio link between the transmitting and the receiving unitsIndicates the SAFETY function is activatedindicates the START function is onindicates that the relay for the corresponding command is activated (see the KTC technical card)AHBCDFLGSTOP/ENAPOWERSTART/SAFETYRL 1RL 2RL 3RL 4RL 5RL 6RL 7RL 8RL 9RL 10RL 11RL 12RL 13RL 14A Power supply terminal block B Technical data plateC Identification plate D Output terminal blocks F Openable cover G Antenna connector H Fuses L Light signals D Output terminal blocks M Connection cable
LIKTCNA0Page 63.1 Installation warnings3.2 Assembly on DIN guideWhen installing the KTC follow these instructions carefully:The transmitting and receiving units must only be installed Vibrations may interfere with the unit's performance. It is therefore advisable to use anti-vibration systems, when necessary, to reduce the impact of vibrations on the unit. on DIN EN 60 715 rail (ex DIN EN 50 022).Always RESPECT all laws and regulations and regulations in force in the country where the installation is carried out.INSTALL both units either in electrical boards or in casing which guarantees a protection . INSERT, in both units, a switch to open the power supply.USE a Safety Transformer for the power supply both in the transmitting unit and in the receiving unit (or corresponding IEC 60204-32 paragraph).DO NOT by-pass the safety circuits in the KTC and/or in the system in which it is installed.DO NOT MODIFY, TAMPER WITH OR PERFORATE the KTC units.CHECK the values given in the "Technical Data" to ensure that- the power supply voltage in the transmitting and receiving units falls within the range specified for each unit. - the electrical current required for all the circuits controlled by the receiving unit are within the specified range POSITION both units such that the output terminal blocks be in an upwards direction. INSTALL both the transmitting and the receiving units far from any components which generate electromagnetic fields and/or heat (for example transformers, power resistors).CONNECT the GND terminal to the earth (PE), or to the PEN (PE+N=earth+neutral). In the latter case the PEN must always be connected to the mains supply earth.of IP54 or higher (level IP65 is recommended if the cabinet is outdoors)FAILURE TO COMPLY WITH THE ABOVE WARNINGS MAY RESULT IN SERIOUS INJURY OR DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT.Hook up the top part of the unit base to the DIN guide.Push using a screwdriver to move the hook at the bottom of the unit down so that the unit fits perfectly into the DIN guide.
LIKTCNA0 Page 73.3 Antenna installationAntenna installation (assembly and disassembly) monopolemetal assemblysurfaceEach of the two units requires an antenna. The antenna is not to be installed on the electrical board. It is to be installed:- on a metal assembly surface (clamp, the electrical board ...)- in such a way as not to be covered by metal structures.If possible, avoid installing a KTC near antennas of other radio equipment. Otherwise, take the position of the antenna into consideration and install the antennas in such a way as to ensure that both sets work properly (calculate the position, the direction and the distance of the antenna on the basis of use and the working environment).The monopole must not come into contact with metal parts.Disconnect the unit from the power supply. Remove the cable from the connector on the antenna and from the antenna connector (G) on the unit.Insert one part of the cable into the connector on the antenna and the other into the antenna connector (G) on the unit.Dismantle the antenna removing it piece by piece from the metal surface support.Assemble the parts of the antenna on the metal surface support (for the order see the previous photo).Assembly Disassembly2121
LIKTCNA0Page 83.4 KTC composed by more than one transmitting and/or receiving unit3.5 Connection and wiringThere are also some KTC configurations defined “multiple” which are composed by more than one transmitting and/or receiving unit. Before using one of these configurations for control a co-ordinate system, it should be considered in the risk analysis the raccomandations which follow.KTC WITH MORE THAN ONE TRANSMITTING UNIT KTC WITH MORE THAN ONE RECEIVING UNIT Risk analysis has to take into consideration the fact that more than one control station can command the equipment (or system) at the same time. In fact, 1) when machines are being commanded (or corresponding IEC 60204-32 paragraph)2) when the controlled equipment or working site require it, it is obligatory to:- use a measures which ensure that only one unit is transmitting at a time- indicate visually which control station is controlling the receiving unitRisk analysis has to take into consideration the fact that a transmitting unit may command more than one receiving unit at a time. Consequently, it is necessary to take into consideration the possibility that radio interference and noise may interrupt the link with one or more radio controlled receiving units, causing the loss of co-ordinate control behaviour.The person who is carrying out the installation must:- fill in the attached technical data sheet indicating the wiring and connections to both units - after wiring and connecting the cable to both units, check that the commands or signals transmitted correspond to those received - indicate the date on which the KTC was assembled and tested, on the technical data sheet. Sign and stamp this declaration.WIRING OF TERMINALS IN THE UNITSTo wire up correctly: - use the terminal block s in the KTC units- follow the schemes and indications given,-respect all the regulations regarding electrical panels and relevant national laws..In the transmitting unit the actuator contacts wired to the terminals must not be connected to the power supply. The address keys which are used in these multiple configurations must NEVER be used on other radio remote controls. V1 and V2: units power supply Transmission unit Reception unit Wire directly to the safety transformer.If the use of the equipment requires it, put in a switch to cut out the power supply (e.g. a keyswitch selector) Wire directly to the safety transformer. COM and CSZ: Common power supply connection in the transmitting unit COM CSZ Wire the COM to all the commands which may be a source of risk if they are activated when the unit is switched on. The CSZ has to be wired to all the commands which are not a source of risk if they are activated when the unit is switched on.
LIKTCNA0 Page 9COMcommand Acommand BRL1RL2SafetyRL1RL2Safetycommand Acommand BSTART: The KTC start function Transmitting unit Receiving unit Wire the START terminal to a "COM" terminal.If the use of the equipment requires it, a temporary switch to switch on the KTC must be used (e.g. temporary pushbutton). Wire up the START terminal only if the transmitting unit has a temporary switch. STOP: KTC safety function (when activated the KTC cuts off) Transmitting unit Receiving unit Wire the terminals STOP1 and STOP2 to one of the "COM" terminals. If the use of the equipment requires it, insert N.C. contacts or safety switch (as specified in EN 418) to activate the function. Wire up the STOP terminal in series to the common of the commands. SAFETY. Supplementary control function to protect movement commands Transmitting unit Receiving unit Wire the SAFETY terminal to a "COM" terminal. If the use of the equipment requires it, activate it at the same time as the commands which need to be protected (e.g.: all the movement commands, as in the following illustration). Wire the SAFETY terminal to those commands which require protection (the same commands wired up in the transmitting unit).NB: the SAFETY contact opens after a 1 sec. delay. RL1 - RL20: commands Transmitting unit Receiving unit RL1 - RL6 and RL11 - RL16 Each of these commands has to be wired up:- to one of the "COM " terminals, in the event that the transmitting unit is not to start if a certain command is on at start up- to the "CSZ" terminal, in the event that the unit can start if a certain command is on at start up. Each of these commands has to be wired to the appropriate function. RL7 - RL10 and RL17 - RL20 Each of these commands can be wired up either to the "COM" or the "CSZ" terminal (if these commands are activated at start up, the transmitting unit turns on). Each of these commands has to be wired to the appropriate function. ENABLE Transmitting unit Receiving unit Not applicable May be connected when the ENABLE (radio link on) status is required.
LIKTCNA0Page 10Example of wiring for telemetry working applicationsExample of wiring for transmission of a safety command working applicationsV1V2STOP1STOP2STARTCOMCSZRL1RL2. . .V1V2STOPSTARTRL1RL2. . .KTCExample of wiring for command transmission working applications (machines which lift and transport material)V1V2STOP1STOP2STARTCOMCSZRL1RL2. . .V1V2STOPSTARTRL1RL2. . .SAFETYCOMRL3RL3. . . SAFETYKTCV1V2STOP1STOP2STARTCOMCSZRL1RL2. . .V1V2STOPSTARTRL1RL2. . .KTC
LIKTCNA0 Page 114.1 Maintenance warningsThe transmitting and the receiving units should always be completely shut using the appropriate strip.All control and maintenance interventions carried out on the radio remote control must be verified and recorded by the person in charge of carrying out maintenance on the machine.ROUTINE MAINTENANCEThe following instructions allow to maintain the radio remote control in a perfect condition, guaranteeing it to function safely and correctly for a long period. Special applications may need more specific routine maintenance interventions to be carried out at different periods. These instructions do not in any case substitute the norms and laws that regulate work safety, nor do they limit the responsibility of the purchaser and user of the radio remote control.All given instructions must be followed correctly each time the machine and the radio remote control are started.Transmitting unitIt is recommended every day to:1. remove dust or accumulations of other material from the transmitting unit. Never use solvents or flammable/corrosive materials to clean, and do not use high pressure water cleaners or steam cleaners.2. store the transmitting unit in clean and dry areas.3. make sure that the transmitting unit gaskets, joystick bellows, selectors caps and pushbuttons are intact, soft and elastic Any fault should be repaired by authorised Autec personnel (contact Service), using original Autec spare parts only.During all ordinary and extraordinary maintenance operations carried out on the KTC and on the system in which it is installed, switch off the power supply to the electrical panel, both in the transmitting and in the receiving unit.Before carrying out maintenance and/or diagnostics it is recommended to replace the battery with a charged one and ensure the efficiency of the START key.Routine maintenance in accordance to the instructions given in this manual is fundamental for the safe use of the radio remote control.Read and strictly respect the warnings given in the battery charger manual in order to lengthen the life of the battery itself. After each maintenance intervention, always make sure that only the expected manoeuvres are carried out when the relative commands are sent by the transmitting unit.If irregularities are noted while carrying out routine maintenance, put the "machine+radio remote control" system out of order, following the indications given (see “Receiving unit diagnostic”)
LIKTCNA0Page 124. make sure that the battery seat and the battery contacts are always clean5. make sure that the transmitting unit are structurally integral6. make sure that the panel symbols can be easily recognised. If necessary, replace the panel.7. check identification plate readability and integrity8. verify the efficiency of the STOP pushbutton before using the radio remote control.Receiving unitIt is recommended every three months to:1. remove dust or accumulations of other material from the receiving unit. Never use solvents or flammable/corrosive materials to clean, and do not use high pressure water cleaners or steam cleaners.2. make sure that the receiving unit are structurally integral3. verify the integrity and connection of the internal wiring to the receiving unit4. make sue that the panel symbols can be easily seen. If necessary, replace the panel.5. check identification plate readability and integrityElectrical operationIt is recommended every six months to:1. make sure that all the relay contacts of the receiving unit operate correctly, controlling contact closing when the corresponding manoeuvre is enabled and contact opening when the manoeuvre is disabled.2. verify the correct correspondence between the commands that are sent and the manoeuvres that are carried out.3. verify that the contact for the SAFETY relay is open when no movement command has been sent.External electric conductorsIt is recommended every twelve months to:1. verify integrity along the full length of the cable which connects the receiving unit to the machine. 2. verify the integrity and the electrical connection of the plugs and the connection socket 3. verify and if necessary replace the strips or other fixing systems4. make sure that the connecting cable has not deteriorated, above all near the cable holderSPECIAL MAINTENANCEWhen scrapping, entrust the radio remote control to the separate scrap collecting services in the country of use.Please pay particular attention when recycling the batteries, applying local rules. Do not throw them away with domestic trashAUTHORIZED SERVICE CENTERWhen it is necessary to carry out special maintenance (radio remote control repair and replacement of damaged or faulty parts), do not contact anyone other than our Authorized Service Center. In order to make the intervention faster and more reliable, please help us identify the radio remote control correctly and completely by giving:- the serial number- the purchase date (given on the guarantee)- description of the problem found- the address and telephone number of the place where the radio remote control is being used- the name of the person to be contacted- the name of the company that supplied the radio remote control.Before speaking with a service technician, it is advisable to make sure that the given instructions have been followed correctly.DISPOSALAny fault should be repaired by authorised Autec personnel (contact Service), using original Autec spare parts only.
5 Technical DataGeneralNumber of avaible commandsTransmitting unitReceiving unitPower supplyAntenna Max switching capacity of STOP contactsMax switching capacity of SAFETY contactsMax switching capacity of command contactsAdditional command unitMax switching capacity of SAFETY contactsMax switching capacity of command contactsFrequency rangeProgrammable radio channelHamming distanceProbability of non-recognition of errorTypical working rangeWorking temperatureTime of reply to commandsTime of reply to STOPPassive emergency timePower supply Antenna Output power Time of switching off warning (caused by insufficient power supply)Housing Minimum protection gradeWeightHousing Minimum protection gradeWeightHousing Minimum protection gradeWeight160 mm75 mm110 mm72 mm75 mm110 mm902 - 928 MHz32 < 10 exp-11100 m-4°F - +158°F< 100 ms< 100 ms1 second; (opt 0,35 second)14+start+stop (+6 opt)9 - 30 Vac/dc (3W)external with 2,5 metres long cablemeets FCC Part 15 for license-free operationca 3,5 minNORIL ® IP20400 g10 - 30 Vac/dc (7W)external with 2,5 metres long cable4A T (250 Vac)4A T (250 Vac)4A T (250 Vac)NORIL ® IP20500 g4A T (250 Vac)4A T (250 Vac)NORIL ® IP20200 g³ 8Additional command unitdimensionsTransmitting/receiving unit dimensionsLIKTCNA0 Page 13
LIKTCNA0INDEX PageA GENERAL REMARKSA.1 16A.2 18B REPLACEMENTSB.1 20B.2 21B.3 22B.4 22B.6 24B.7 25B.8 25C PROGRAMMING 26C.1 27C.2 28Exploded view of the unit and spare partsDiagnostic flow chartOpening and closing the unitReplacement of the transmitting module and/or interface card.Replacement of the receiving moduleReplacement of the programming interface card.Replacement of the address key.Replacement of the transmitting unit fuseReplacement of receiving unit fusesProgramming functionsProgramming the operational frequencyB.5 Replacement of the case or/and base 23KTC SYSTEM SERVICE MANUAL This manual is an integral part of the KTC system and aims to provide the main information required to substitute and programme the relevant parts.IT IS ESSENTIAL THAT YOU READ AND UNDERSTAND ALL OF THE MANUAL BEFORE YOU REPLACE OR PROGRAMME ANY PARTS OF THE KTC.It is also advisable to read and understand the "Installation and operation Manual".Page 15Carefully read the instructions and warnings about the system or the equipment in which the KTC is installed.Any pieces of text written in bold should be read very carefully.This symbol highlights extremely important indications and information which, if not observed, can create seriously dangerous situations for people or things.ConventionsSubstitution and programming of KTC parts should be carried out exclusively by qualified personnel.
Page 16 LIKTCNA0A.1 Exploded view of the unit and spare partsExploded view of the transmitting unitAddress key (see B.6)F0CHAB00E14D0 Transmitting module (see B.2)R0TXCO06E08A0 Antenna (see page 7) F0ANTE00E34A0 Transmitting case(see B.5)R0CASS01P03A0SERIALNUMBERSERIALNUMBERLeggere il manuale d’uso.Attenersi alle norme di sicurezza.Togliere l’alimentazione in caso di apertura.Leggere il manuale d’uso.Attenersi alle norme di sicurezza.Togliere l’alimentazione in caso di apertura.Read the user manual.Adhere to safety rules.Disconnet power source before opening.Read the user manual.Adhere to safety rules.Disconnet power source before opening.Gebrauchsanleitung lesen.Sicherheitsnormen beachten.Die Speisespannung muss ausgeschaltetwerden, falls der Empfänger geöffnet wird. Gebrauchsanleitung lesen.Sicherheitsnormen beachten.Die Speisespannung muss ausgeschaltetwerden, falls der Empfänger geöffnet wird. Lire le manuel de l’utilisateur.Respecter le consignes de sécurité.Couper l’alimentation avant d’ouvrir le boîtier.Lire le manuel de l’utilisateur.Respecter le consignes de sécurité.Couper l’alimentation avant d’ouvrir le boîtier.Leer el manual de uso.Atenerse a las normas de seguridad.Desconectar la alimentación antes de abrir.Leer el manual de uso.Atenerse a las normas de seguridad.Desconectar la alimentación antes de abrir.!!TRANSMITTERTRANSMITTERTYPE E16UTQTYPE E16UTQMODEL DT01AMODEL DT01ARADIO MODULE..............................E16TXEU1FREQ. RANGE.............433.050÷434.790 MHZPOWER SUPPLY..................10÷30 Vac/dc 7WPROTECTION DEGREE.............................IP20RADIO MODULE..............................E16TXEU1FREQ. RANGE.............433.050÷434.790 MHZPOWER SUPPLY..................10÷30 Vac/dc 7WPROTECTION DEGREE.............................IP20Technical DataTechnical DataInterface card (see B.2)F0SCIN00E58A0Transmitting caseand base (see B.5)F0BASE00E56A0
LIKTCNA0 Page 17Exploded view of the receiving unitLeggere il manuale d’uso.Attenersi alle norme di sicurezza.Togliere l’alimentazione in caso di apertura.Leggere il manuale d’uso.Attenersi alle norme di sicurezza.Togliere l’alimentazione in caso di apertura.Read the user manual.Adhere to safety rules.Disconnet power source before opening.Read the user manual.Adhere to safety rules.Disconnet power source before opening.Gebrauchsanleitung lesen.Sicherheitsnormen beachten.Die Speisespannung muss ausgeschaltetwerden, falls der Empfänger geöffnet wird. Gebrauchsanleitung lesen.Sicherheitsnormen beachten.Die Speisespannung muss ausgeschaltetwerden, falls der Empfänger geöffnet wird. Lire le manuel de l’utilisateur.Respecter le consignes de sécurité.Couper l’alimentation avant d’ouvrir le boîtier.Lire le manuel de l’utilisateur.Respecter le consignes de sécurité.Couper l’alimentation avant d’ouvrir le boîtier.Leer el manual de uso.Atenerse a las normas de seguridad.Desconectar la alimentación antes de abrir.Leer el manual de uso.Atenerse a las normas de seguridad.Desconectar la alimentación antes de abrir.SERIALNUMBERSERIALNUMBERPOWERPOWERSTOP/ENASTOP/ENASAFETYSAFETYSTART/START/RL 1RL 1RL 2RL 2RL 3RL 3RL 4RL 4RL 5RL 5RL 6RL 6RL 7RL 7RL 8RL 8RL 9RL 9Rl10Rl10Rl11Rl11Rl12Rl12Rl13Rl13Rl14Rl14Leggere il manuale d’uso.Attenersi alle norme di sicurezza.Togliere l’alimentazione in caso di apertura.Leggere il manuale d’uso.Attenersi alle norme di sicurezza.Togliere l’alimentazione in caso di apertura.Read the user manual.Adhere to safety rules.Disconnet power source before opening.Read the user manual.Adhere to safety rules.Disconnet power source before opening.Gebrauchsanleitung lesen.Sicherheitsnormen beachten.Die Speisespannung muss ausgeschaltetwerden, falls der Empfänger geöffnet wird. Gebrauchsanleitung lesen.Sicherheitsnormen beachten.Die Speisespannung muss ausgeschaltetwerden, falls der Empfänger geöffnet wird. Lire le manuel de l’utilisateur.Respecter le consignes de sécurité.Couper l’alimentation avant d’ouvrir le boîtier.Lire le manuel de l’utilisateur.Respecter le consignes de sécurité.Couper l’alimentation avant d’ouvrir le boîtier.Leer el manual de uso.Atenerse a las normas de seguridad.Desconectar la alimentación antes de abrir.Leer el manual de uso.Atenerse a las normas de seguridad.Desconectar la alimentación antes de abrir.!!RECEIVERRECEIVERTYPE E16URQTYPE E16URQMODEL 16ACAMODEL 16ACARADIO MODULE..............................E16RXEU1FREQ. RANGE.............433.050÷434.790 MHZPOWER SUPPLY..................10÷30 Vac/dc 7WPROTECTION DEGREE.............................IP20RADIO MODULE..............................E16RXEU1FREQ. RANGE.............433.050÷434.790 MHZPOWER SUPPLY..................10÷30 Vac/dc 7WPROTECTION DEGREE.............................IP20Technical DataTechnical DataAØTARGØ1PØ576 - TA66ØAØTARGØ1P - TA66Ø576 ØAddress key (see B.6)F0CHAB00E14D0 Receiving module (see B.3)R0RXDE06E08A0 Receiving case and base (see B.5)F0BASE00E54A0Programming interface card (see B.4)F0CHAB02E07A0Receiving case(see B.5)R0CASS01P01A0Receiving case extension(see B.5)R0CASS01P01A0Receiving case and base extension(see B.5)F0ESBA00E34A0Antenna (see page 7) F0ANTE00E34A0
LIKTCNA0Page 18A.2 Diagnostic flow chartCheck the transmitting unit. Is the POWER signal on?Switch off the inserted commands RL1÷ RL6 and RL11÷RL16YESYESNONO Is the state of the unit light signal flashing quickly?Is the state of the unit signal light on?NO NOIs the power supply with the correct parameters?Power the transmitting unit correctlyYESNONO The state of the unit light signal is flashing slowly?Power the transmitting unit correctlyYESThe START of the unit light signal is on?NO Activate the START command.CALLTECHNICALASSISTANCEIn the event that the system or the machine activated by the Kit Transmission Commands doesn't function properly carry out the following procedure:The transmitting unit is working. Check the receiving unit (see page 17).No voltage. Is the fuse FUSE burnt?NO Replace FUSEIs the power supply terminal block connected correctly?Correctly connect the power supply to the terminal connector.When each com-mand is switched on does the appropriate RL_ signal go on?NOYESChange the transmitting case and baseNOAre the COM and CSZ receiving power?It's a system or machine problem, not a KTC problem. YESYESYESYESYESIs the state of the unit signal light onwith a steady light?Change the transmitting case and base
LIKTCNA0 Page 19NONONONONOYESIs the ENABLEsignal on?NO Is the antenna installed correctly?NONOIt's a system or equipment problem, not a KTC problem.When the transmitting unit RL_ signal goes on does the RL_ signal in the receiving unit go on?NO CALLTECHNICALASSISTANCEInstall the antenna correctlyNOIf the KTC does not switch on, CALL TECHNICALASSISTANCEYESChange the operational frequencyCheck the receiving unit. Is the POWER signal on?Is the power supply with the correct parameters?Power the receiving unit correctlyNo voltage. Is the fuse F1 burnt?Replace F1Is the power supply terminal block connected correctly?Correctly connect the power supply to the terminal connector.Change the receiving case and baseYESYESYESYESNo voltage. Is the fuse F2 burnt?Replace F2No voltage. Is the fuse F3 burnt?Replace F3YESYESYES
LIKTCNA0Page 20B.1 Opening and closing the unitOpeningRemove the antenna cable from the connector.ClosingInsert the antenna cable in the connector.Cut the strip which locks the unit with pliers.Lock the cover by inserting a strip in the hole provided.Open the cover and carry out the necessary operations. Close the cover.Remove the cable and power connectors.Insert the power and cable connectors Opening Closing
LIKTCNA0 Page 21B.2 Replacement of the transmitting module and/ or interface cardDisassemblyCarry out the opening described in procedure B.1.AssemblyCarry out the closure described in procedure B.1.Extract the transmitting module - interface card sandwich.Insert the antenna cable in the transmitting module.Unscrew the four screws and separate the transmitting module from the interface card.Insert the transmitting module interface card in the appropriate fissure so that it fits correctly into the connector.Put the transmitting module and the interface card together and tighten the four screws.Replace the transmitting module and/or the interface card.If you replace the transmitting module you have to:- remove the address key from the module to be substituted and put it in the new one (see procedure B.6)- programme the dip switches of the new module in the same way as those on the old model.Extract the antenna cable from the transmitting module.
LIKTCNA0Page 22B.3 Replacement of the receiving moduleExtract the receiving module from the receiving unit.Put the receiving module in the appropriate fissure so that it fits correctly into the connector.Replace the receiving module.If you replace the transmitting module you have to:- remove the address key from the module to be substituted and put it in the new one (see procedure B.6)- programme the dip switches of the new module in the same way as those on the old model.B.4 Replacement of the programming interface cardDisassembly AssemblyCarry out the disassembly described in procedure B.3.Follow the assembly instructions in procedure B.3Remove the programming interface card from the receiving unit and substitute it.Put the programming interface card in the appropriate fissure so that it fits correctly into the connector.DisassemblyCarry out the opening described in procedure B.1.AssemblyCarry out the closure described in procedure B.1.
LIKTCNA0 Page 23Carry out the opening described in procedure B.1.Carry out the closure described in procedure B.1.Remove the module and the card from the unit to be replaced (see relevant replacement).Insert the modules and cards removed from the old unit, in the replacement unit.Replacement of the only case Replacement of the case and baseEEWith the help of a screwdriver move the two catches on the bottom of the case, as shown in the figure.Raise (A) and remove (B) the case bottom, starting from the side from which the catches have been moved.Extract the base, widening the lower edge (E) slightly.Reposition (C) first one side of the case bottom, then lightly push the other side (D) into its correct position.Insert the base firstly into the upper and then into the lower part, slightly widening the lower edge (E) in order to pass the connector.B.5 Replacement of the case or/and baseDisassembly AssemblyDDAABBCC
LIKTCNA0B.6 Replacement of the address keyDisassemblyCarry out the disassembly described in the procedures B.2 and B.3.AssemblyUnscrew the screws and remove both the address keys from the modules.IN THE EVENT THAT ONE ADDRESS KEY DOES NOT FUNCTION, BOTH HAVE TO BE REPLACED(ONE IS TO BE FOUND ON THE TRANSMITTING MODULE AND ONE ON THE RECEIVING MODULE)Page 24Example using the transmitting modulePlace the address keys in the appropriate modules fix the screws.Carry out the assembly described in procedures B.2 and B.3.
LIKTCNA0 Page 25B.8 Replacement of the receiving unit fusesDisassemblyAfter removing the cable connectors, push the fuse to be replaced with a screwdriver and turn it in the indicated direction.AssemblyPush the fuse rolling it in the opposite direction to that indicated. Insert the cable connectors.Remove the fuse. Put in a new fuse.The replacement fuse has to have the technical characteristics indicated in the following table:B.7 Replacement of the transmitting unit fuseDisassemblyAfter removing the cable connectors, use a screwdriver to remove the cover to the bottom right of the transmitting unit.AssemblyClose the cover to the bottom right and insert the cable connectors.Remove the fuse. Put in a new fuse.The replacement fuse has to have the indicated technical characteristics:Fuse Function Technical characteristics FUSE POWER SUPPLY 0.4A T 250V 5x20 mm Fuse Function Technical characteristics F1 POWER SUPPLY 1A T 250V 5x20 mm F2 SAFETY 4A T 250V 5x20 mm F3 STOP 4A T 250V 5x20 mm F4 SAFETY 4A T 250V 5x20 mm
C ProgrammingThere are eight dip switches for programming in the transmitting and receiving modules.Operational functions and working frequencies may be programmed.The group of eight dip switches found in the module is necessary for programming some operations (see C.1)and setting the operating frequency (see C.2).The other group of four dip switches must be set as indicated in C.1.Before programming the dip switch remove:- the transmitting module- interface card sandwich in the transmitting unit (see procedure B.2)-the receiving module in the receiving unit (see procedure B. 3) The group of 8 dip switches present in the radio module of the transmitting unit must be set in the same manner as the group of 8 dip switches (excluding DIP 1) present in the radio module of the receiving unit, when any kind of programming is carried out.The dip switches must be programmed by qualified personnel. During these operations the unit which is being used must not be connected to the power supply. Group of 8 dip switchesGroup of 4 dip switchesLIKTCNA0Page 26
LIKTCNA0 Page 27C.1 Programming functionsThe dip switches 1 and 2 programme the same functions in 433 MHZ and in 870 MHZ modules. 182 73 654ONOFF182 73 654ONOFF182 73 654ONOFF182 73 654ONOFF182 73 654ONOFF182 73 654ONOFF182 73 654ONOFF182 73 654ONOFFGroup of 8 dip switches in the transmitting moduleE16STXEU_* passive emergency: the receiving unit decides autonomously to switch the system off when the radio signal is incorrect, interrupted or there is interference** Following from the status of dip switch no.1 or possibly due to a failure (of the dip switch itself), a delay up to max 1 second may occasionally occur between command release and actual deactivation of outputs. This is due to the characteristics of radio propagation (i.e.: EM interferences, near out-of-range condition). Care must be taken to ensure that this could never lead to.Group of 8 dip switches in the receivingmoduleE16SRXEU_DIP SWITCH Functional description Dip switch 1 OFF enables the automatic off switch: if the transmitting unit is on but none of the commands is operational, after about 3,5 minutes the unit switches itself off automatically. Dip switch 1 ON disables the automatic switch off function: if the transmitting unit is on but no commands are activated for about 3,5 minutes, automatic switch off does not occur. Dip switch 2 OFF activates the insufficient power acoustic signal. When the power supply to the transmitting unit goes below a certain value, the relay in the receiving unit is activated. Dip switch 2 ON switches off the insufficient power acoustic signal. DIP SWITCH Functional Description Dip switch 1 in the ON position fixes passive emergency* at 0.35 seconds. ** Dip switch 2 OFF activates the insufficient power acoustic signal. When the power supply to the transmitting unit goes below a certain value, the relay in the receiving unit is activated.Dip switch 2 ON switches off the insufficient power acoustic signal.Dip switch 1 in the ON position fixes passive emergency* at 1 second.1 2 34ONOFF1 2 34ONOFFGroup of 4 dip switches in the transmitting moduleE16STXEU_Group of 4 dip switches in the receivingmoduleE16SRXEU_DIP SWITCH DIP SWITCH
LIKTCNA0Page 28C.2 Programming the operational frequencyA kit Transmission Commands has two operational modes:- manual frequency (programming with DIP8=ON)- automatic scan (programming with DIP 3- DIP 8= OFF).AUTEC PROGRAMMES THE OPERATIONAL MODE TO MANUAL FREQUENCY.Table for programming radio modulesMANUAL SELECTION: DIP 8 = ONIn this mode the working frequency can be set using the dip switches set out in the tables below.In this mode the dip switches numbered from 3 to 8 in the transmitting module must be in the same position as the dip switch in the receiving module.AUTOMATIC SCAN: DIP 3 - DIP 8 = OFFIn this mode the receiving unit automatically looks for the operational frequency of the transmitting unit. The automatic scanning and the choice of the available frequencies, have been studied so as to avoid interference from other systems as much as possible.When interference interrupts normal functioning of the equipment, transfer to another frequency may be obtained by means of the following procedure: 1. Start the transmitting unit2. Activate the START command3. Activate the STOP command4. Deactivate the START command5. Deactivate the STOP command5. Activate the START command ( it may take a few seconds before the radio link comes back: so maintain the START for 8 - 10 seconds.3344885566 77OFF OFF OFF902.150 915.350ON916.250903.050OFFONOFF OFFONOFFOFF OFFONONON917.050917.850918.675919.525903.850906.325905.525904.650ONONOFF OFFONOFFONONOFF OFFONDIP SWITCH DIP SWITCHMHz MHzONONONONOFFONOFF920.375921.175922.050907.175908.850907.975ONONONOFFOFFONONON909.650910.450912.125912.925911.250913.775914.525923.650922.850926.925927.725926.175925.325924.450ONOFFOFFONONOFFOFFONONONONONONONONONONOFFONON ONONONONON ONONONONONONONONONONONONOFFOFFOFFONOFFOFFOFF OFF OFFONONOFFOFFOFFOFFOFFOFFONOFFOFFONOFFONOFFOFF OFFONOFFOFFONOFFOFFONOFF OFF OFF OFFOFFONOFF OFFOFFOFF OFFOFF OFFONOFFONOFF OFFONONOFFONOFFONOFFOFFOFFOFFONOFFOFFONONONONONONONOFFONONONON ONONONONOFFOFF OFFONONOFFONONONOFFOFFONONOFFONOFFONONONONONONONONONONONONONONONONONOFFONON
Via Pomaroli, 6536030 Caldogno (VI) ITALYTel : ++39 - 0444/901000 r.a.Fax: ++39 - 0444/901011email: info@autec.ithttp://www.autec.it

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