Autec s r l TG02202D Remote Control Transmitter TG02202D User Manual LIKTCNA0 usa
Autec s.r.l. Remote Control Transmitter TG02202D LIKTCNA0 usa
User Manual
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| Mirror Download [FCC.gov] | |
| Document ID | 475290 |
| Application ID | AmjFQiFNm7IQsfjsJOVL3Q== |
| Document Description | User Manual |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 172.95kB (2161853 bits) |
| Date Submitted | 2004-10-04 00:00:00 |
| Date Available | 2004-09-28 00:00:00 |
| Creation Date | 2004-09-15 12:12:44 |
| Producing Software | Corel PDF Engine Version 9.439 |
| Document Lastmod | 2004-09-15 12:13:59 |
| Document Title | LIKTCNA0-usa.cdr |
| Document Creator | CorelDRAW Version 9.439 |
| Document Author: | Autec |
KTC system
Leggere il manuale d’uso.
Attenersi alle norme di sicurezza.
Togliere l’alimentazione in caso di apertura.
Read the user manual.
Adhere to safety rules.
Disconnet power source before opening.
Gebrauchsanleitung lesen.
Sicherheitsnormen beachten.
Die Speisespannung muss ausgeschaltet
werden, falls der Empfänger geöffnet wird.
Lire le manuel de l’utilisateur.
Respecter le consignes de sécurité.
Couper l’alimentation avant d’ouvrir le boîtier.
Leer el manual de uso.
Atenerse a las normas de seguridad.
Desconectar la alimentación antes de abrir.
ON
LOW VOLTAGE
SERIAL
NUMBER
TRANSMITTER
Leggere il manuale d’uso.
Attenersi alle norme di sicurezza.
Togliere l’alimentazione in caso di apertura.
Read the user manual.
Adhere to safety rules.
Disconnet power source before opening.
Gebrauchsanleitung lesen.
Sicherheitsnormen beachten.
Die Speisespannung muss ausgeschaltet
werden, falls der Empfänger geöffnet wird.
Lire le manuel de l’utilisateur.
Respecter le consignes de sécurité.
Couper l’alimentation avant d’ouvrir le boîtier.
Leer el manual de uso.
Atenerse a las normas de seguridad.
Desconectar la alimentación antes de abrir.
RECEIVER
SERIAL
NUMBER
Installation, operation and service manual
KTC system
INSTALLATION AND OPERATION MANUAL
SERVICE MANUAL
page
page
13
Follow the indications and warnings given by the machine producer regarding the machine controlled by the radio
remote control.
The information contained in this manual considers a representative configuration of the radio remote control:
please find radio remote control real configuration in the technical data sheet (attached to the manual).
If this manual is lost or damaged, ask for a copy from AUTEC. Please specify the serial number of the relative radio
remote control.
Contact AUTEC if any of the instructions and/or warnings given in this manual are not clear.
The information contained in this manual is subject to modification without notice and is not binding.
No parts of this manual may be reproduced by any means without the written permission of AUTEC (including
recording and photocopying).
KTC SYSTEM
INSTALLATION AND OPERATION MANUAL
This manual is an integral part of the KTC system (KIT for
TRANSMISSION of COMMANDS). Our objective is to lay down
the basic installation and operational instructions.
BEFORE CARRYING OUT ANY OF THE INSTALLATION
AND OPERATIONAL PROCEDURES IT IS ESSENTIAL TO
READ AND UNDERSTAND ALL OF THE KIT MANUAL
INDEX
Page
GENERAL REMARKS
1.1
Conformity
1.2
Applications
1.3
General warnings
KTC DESCRIPTION
Operational principle
2.1
Radio frequencies
2.2
2.3
Documentation
2.4
Transmitting unit
2.5
Receiving unit
INSTALLATION
3.1
Installation warnings
Assembly on DIN guide
3.2
Antenna installation
3.3
3.4
KTC composed by more than one transmitting and/or receiving unit
3.5
Connection and wiring
MAINTENANCE
4.1
Maintenance warnings
4.2
Service Assistance
11
11
11
TECHNICAL DATA
13
Conventions
Any pieces of text written in bold should be read very carefully.
This symbol highlights extremely important indications and information which, if not
observed, can create seriously dangerous situations for people or things.
LIKTCNA0
Page 1
1.1 Conformity
Each KTC radio remote control complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired
operation.
Changes or modifications not expressly approved by the party responsible for compliance
could void the user’s authority to operate the equipment.
1.2 Applications
Autec cannot be held responsible if the radio remote control is installed on applications
that are different from those permitted:
PERMITTED APPLICATIONS:
- Telemetry, signal systems
- Transmission of commands for machines which lift and move material
- Transmission of a safety command
WARNING: Follow the instructions carefully on pages 8,9 and 10
FORBIDDEN APPLICATIONS
- Machines installed in environments where equipment with explosion-proof
characteristics are being used
- Transmission commands for machines which lift and transport people
1.3 General warnings
WARNING: Connect the POWER SUPPLY to the KTC only by means of a Safety Transformer
(or corresponding IEC 60204-32 paragraph).
Permission to install and to use the KTC is to be given exclusively to qualified personnel.
All machines must undergo a risk analysis; therefore it is necessary to evaluate, within the limits of this analysis,
if the machine can be radio remote controlled.
The machine producer and/or the person who decides upon radio remote control use and installation is
responsible for this analysis.
Autec cannot be held responsible if the risk analysis is not carried out correctly.
To guarantee correct radio remote control operation, all current regulations regarding safety at work and
accident prevention should be respected. All current user country national laws regarding the use of both the
machine and the radio remote control MUST ALWAYS be respected.
Autec cannot be held responsible if the radio remote control is used in unlawful working conditions.
System must be installed by a licensed technician and in accordance with all relevant local,
state/provincial and federal regulations, including but not limited to NEC, OSHA, CE etc.
Autec will not accept any responsibility if the KTC is:
- installed for applications which are not authorised
- used in working conditions which do not conform to the relevant regulations
- is not installed by qualified personnel
If a fault or breakdown occurs in the KTC, do not use the KTC until the problem has been completely
resolved.
When damaged parts need to be replaced, qualified personnel or service representative have to carry out this
operation using original Autec spare parts.
Page 2
LIKTCNA0
2.1 Operational principle
The KTC system is used to activate commands by remote control (to start up equipment for example) and to
turn on signals ( i.e.: telemetry …).
The KTC consists in a transmitting unit and a receiving unit.
The transmitting unit communicates with the receiving unit by means of a coded radio message which contains
data and address information. The receiving unit can only decode messages sent by the transmitting unit
belonging to the same kit (i.e.: with the same address). This ensures that signals or unwanted commands
cannot be activated. In the event of: interference; an incorrect or interrupted radio transmission, the receiving
unit stops the system autonomously (passive emergency function).
Risk analysis of the equipment or system which uses a KTC , has to take into account that the
radio link may be interrupted, due to electromagnetic disturbance or interference. This will
cause interruption of the KTC system functionality and will require a new start-up sequence.
KTC operational scheme
Receiving
unit
Pushbutton
Relays
Output PLC
...
INPUT
OUTPUT
Relays
Lights
Lamps
PLC/PC In
...
Transmitting
unit
KTC
The transmitting unit is installed where the commands are activated (INPUT) by means of actuators
(pushbutton, relays, output PLC …). The receiving unit is installed where the commands or signals (OUTPUTS)
are controlled (relays, lights, lamps etc..).
2.2 Radio frequencies
The KTC is programmed for use at a certain radio frequency.
The frequencies used fall within the band of frequencies established by American regulations at the time the
KTC was put onto the market.
The band is 902 -928 MHz.
Should it be necessary to install the KTC near other radio equipment, the radio frequencies used by the two
radios must be different (for frequency setting see page 26).
2.3 Documentation
The following minimum documentation is supplied with each radio remote control:
- installation, operation and service manual
- a guarantee certificate
- the radio remote control technical data sheet
Make sure that the following documents have been supplied: if they are not, request them from Autec.
Please specify the radio remote control serial number.
Warranty
The conditions of warranty applicable to the KTC are specified in the " Warranty Certificate".
The radio remote control identification and approval data is given on plates that are on both the transmitting unit
and the receiving unit.
The plates MUST NOT be removed from where they are placed or damaged otherwise the warranty will
be forfeited.
LIKTCNA0
Page 3
2.4 Transmitting unit
Power supply terminal block
Technical data plate
Identification plate
Input terminal blocks
Light signals
Openable cover
Antenna connector
Light signals
START:
RL1 - RL20:
State of the unit signal:
11
12
13
14
RL
RL
RL
RL
RL
RL
RL
RL
RL
15
16
17
18
19
RL 10
RL 20
indicates that the power supply is present
indicates that the STOP circuit is working correctly
indicates that the SAFETY function is on (it must be on if any of the movement
commands are operational, when the unit is being used to operate or start up
equipment).
indicates that the START function is operational
indicates that the function which corresponds to the command is operational
(see KTC technical data sheet)
indicates the following operating conditions
Signal
State
Off
Slow
flashing
Fast
flashing
On not
flashing
Page 4
SERIAL
NUMBER
TRANSMITTER
POWER
ON
LOW VOLTAGE
STOP2
SAFETY
START
STOP1
POWER:
STOP1 e STOP2:
SAFETY:
Leggere il manuale d’uso.
Attenersi alle norme di sicurezza.
Togliere l’alimentazione in caso di apertura.
Read the user manual.
Adhere to safety rules.
Disconnet power source before opening.
Gebrauchsanleitung lesen.
Sicherheitsnormen beachten.
Die Speisespannung muss ausgeschaltet
werden, falls der Empfänger geöffnet wird.
Lire le manuel de l’utilisateur.
Respecter le consignes de sécurité.
Couper l’alimentation avant d’ouvrir le boîtier.
Leer el manual de uso.
Atenerse a las normas de seguridad.
Desconectar la alimentación antes de abrir.
State
of the unit
signal
RL
RL
RL
RL
RL
RL
RL
RL
RL
Meaning
The transmitting unit is not transmitting
The transmitting unit is transmitting and the power
supply is correct.
The transmitting unit is transmitting but the power supply is not inside the correct voltage range (after about
3,5 minutes the unit will switch off automatically)
Indicates that there are actuators inserted during start
up
LIKTCNA0
2.5 Receiving unit
Power supply terminal block
Technical data plate
Identification plate
Output terminal blocks
Openable cover
Antenna connector
Fuses
Light signals
POWER:
STOP/ENABLE:
SAFETY:
START/
RL1 - RL14:
RL 14
RL 13
RL 12
RL 11
RL 10
RL 9
RL 8
RL 7
RL 6
RL 5
RL 4
RL 3
RL 2
RL 1
START/
SAFETY
STOP/ENA
POWER
Light signals
indicates power supply is on
indicates radio link between the transmitting and the receiving units
Indicates the SAFETY function is activated
indicates the START function is on
indicates that the relay for the corresponding command is activated (see the KTC
technical card)
Additional command unit
Six commands may be added to those already incorporated in the receiving unit, by means of an additional
command unit.
D Output terminal blocks
M Connection cable
additional
command
unit
To connect the additional command unit to the receiving unit:
- remove the cover on the bottom right (see photo)
- insert the extension connection cable into the connector on the receiving unit (see photo)
LIKTCNA0
Page 5
3.1 Installation warnings
When installing the KTC follow these instructions carefully:
Always RESPECT all laws and regulations and regulations in force in the country where the
installation is carried out.
INSTALL both units either in electrical boards or in casing which guarantees a protection of
IP54 or higher (level IP65 is recommended if the cabinet is outdoors).
INSERT, in both units, a switch to open the power supply.
USE a Safety Transformer for the power supply both in the transmitting unit and in the
receiving unit (or corresponding IEC 60204-32 paragraph).
DO NOT by-pass the safety circuits in the KTC and/or in the system in which it is installed.
DO NOT MODIFY, TAMPER WITH OR PERFORATE the KTC units.
CHECK the values given in the "Technical Data" to ensure that
- the power supply voltage in the transmitting and receiving units falls within the range
specified for each unit.
- the electrical current required for all the circuits controlled by the receiving unit are within
the specified range
POSITION both units such that the output terminal blocks be in an upwards direction.
INSTALL both the transmitting and the receiving units far from any components which
generate electromagnetic fields and/or heat (for example transformers, power resistors).
CONNECT the GND terminal to the earth (PE), or to the PEN (PE+N=earth+neutral). In the
latter case the PEN must always be connected to the mains supply earth.
FAILURE TO COMPLY WITH THE ABOVE WARNINGS MAY RESULT IN SERIOUS
INJURY OR DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT.
3.2 Assembly on DIN guide
The transmitting and receiving units must only be installed on DIN EN 60 715 rail (ex DIN EN 50 022).
Hook up the top part of the unit base to the DIN
guide.
Push using a screwdriver to move the hook at the
bottom of the unit down so that the unit fits
perfectly into the DIN guide.
Vibrations may interfere with the unit's performance. It is therefore advisable to use anti-vibration systems, when
necessary, to reduce the impact of vibrations on the unit.
Page 6
LIKTCNA0
3.3 Antenna installation
monopole
Each of the two units requires an antenna. The antenna is not to be installed
on the electrical board.
It is to be installed:
- on a metal assembly surface (clamp, the electrical board ...)
- in such a way as not to be covered by metal structures.
The monopole must not come into contact with metal
parts.
metal
assembly
surface
If possible, avoid installing a KTC near antennas of other radio
equipment. Otherwise, take the position of the antenna into
consideration and install the antennas in such a way as to ensure that
both sets work properly (calculate the position, the direction and the
distance of the antenna on the basis of use and the working
environment).
Antenna installation (assembly and disassembly)
Assembly
Assemble the parts of the
antenna on the metal surface
support (for the order see the
previous photo).
Insert one part of the cable
into the connector on the
antenna and the other into the
antenna connector (G) on the
unit.
LIKTCNA0
Disassembly
Dismantle the antenna
removing it piece by piece from
the metal surface support.
Disconnect the unit from the
power supply. Remove the
cable from the connector on
the antenna and from the
antenna connector (G) on the
unit.
Page 7
3.4 KTC composed by more than one transmitting and/or receiving unit
There are also some KTC configurations defined “multiple” which are composed by more than one transmitting
and/or receiving unit. Before using one of these configurations for control a co-ordinate system, it should be
considered in the risk analysis the raccomandations which follow.
The address keys which are used in these multiple configurations must NEVER be used on
other radio remote controls.
KTC WITH MORE THAN ONE TRANSMITTING UNIT
Risk analysis has to take into consideration the fact that more than one control station can command the
equipment (or system) at the same time. In fact,
1) when machines are being commanded (or corresponding IEC 60204-32 paragraph)
2) when the controlled equipment or working site require it,
it is obligatory to:
- use a measures which ensure that only one unit is transmitting at a time
- indicate visually which control station is controlling the receiving unit
KTC WITH MORE THAN ONE RECEIVING UNIT
Risk analysis has to take into consideration the fact that a transmitting unit may command more than one
receiving unit at a time. Consequently, it is necessary to take into consideration the possibility that radio
interference and noise may interrupt the link with one or more radio controlled receiving units, causing the loss
of co-ordinate control behaviour.
3.5 Connection and wiring
To wire up correctly:
- use the terminal block s in the KTC units
- follow the schemes and indications given,
-respect all the regulations regarding electrical panels and relevant national laws..
The person who is carrying out the installation must:
- fill in the attached technical data sheet indicating the wiring and connections to both units
- after wiring and connecting the cable to both units, check that the commands or signals transmitted
correspond to those received
- indicate the date on which the KTC was assembled and tested, on the technical data sheet. Sign and stamp this declaration.
In the transmitting unit the actuator contacts wired to the terminals must not be connected
to the power supply.
WIRING OF TERMINALS IN THE UNITS
V1 and V2: units power supply
Transmission unit
Reception unit
Wire directly to the safety transformer.
Wire directly to the safety
If the use of the equipment requires it, put in a switch to cut out the transformer.
power supply (e.g. a keyswitch selector)
COM and CSZ: Common power supply connection in the transmitting unit
COM
CSZ
Wire the COM to all the commands which may be The CSZ has to be wired to all the commands
a source of risk if they are activated when the unit which are not a source of risk if they are
is switched on.
activated when the unit is switched on.
Page 8
LIKTCNA0
START: The KTC start function
Transmitting unit
Receiving unit
Wire the START terminal to a "COM" terminal.
Wire up the START terminal only if the
If the use of the equipment requires it, a temporary transmitting unit has a temporary switch.
switch to switch on the KTC must be used (e.g.
temporary pushbutton).
STOP: KTC safety function (when activated the KTC cuts off)
Transmitting unit
Receiving unit
Wire the terminals STOP1 and STOP2 to one of the Wire up the STOP terminal in series to the
"COM" terminals.
common of the commands.
If the use of the equipment requires it, insert N.C.
contacts or safety switch (as specified in EN 418) to
activate the function.
SAFETY. Supplementary control function
to protect movement commands
Transmitting unit
Receiving unit
Wire the SAFETY terminal to a "COM" terminal. If the Wire the SAFETY terminal to those
use of the equipment requires it, activate it at the same commands which require protection (the
time as the commands which need to be protected same commands wired up in the
(e.g.: all the movement commands, as in the following transmitting unit)..
illustration).
NB: the SAFETY contact opens after a 1 sec.
delay
COM
command A
RL1
RL2
RL1
RL2
command A
command B
command B
Safety
Safety
RL1 - RL20: commands
Transmitting unit
Receiving unit
RL1 - RL6 and RL11 - RL16
Each of these commands has to be wired up:
Each of these commands has to be wired to
- to one of the "COM " terminals, in the event that the the appropriate function.
transmitting unit is not to start if a certain command is
on at start up
- to the "CSZ" terminal, in the event that the unit can
start if a certain command is on at start up.
RL7 - RL10 and RL17 - RL20
Each of these commands can be wired up either to the Each of these commands has to be wired to
"COM" or the "CSZ" terminal (if these commands are the appropriate function.
activated at start up, the transmitting unit turns on).
ENABLE
Transmitting unit
Not applicable
LIKTCNA0
Receiving unit
May be connected when the ENABLE (radio
link on) status is required.
Page 9
Example of wiring for telemetry working applications
...
RL2
RL1
START
STOP
V2
V1
...
RL2
RL1
CSZ
COM
START
STOP2
V2
STOP1
V1
KTC
Example of wiring for transmission of a safety command working applications
...
RL2
RL1
START
STOP
V2
V1
...
RL2
RL1
CSZ
COM
START
STOP2
V2
STOP1
V1
KTC
Example of wiring for command transmission working applications
(machines which lift and transport material)
Page 10
SAFETY
...
RL3
RL2
RL1
START
STOP
V2
V1
COM
SAFETY
...
RL3
RL2
RL1
CSZ
COM
START
STOP2
STOP1
V2
V1
KTC
LIKTCNA0
4.1 Maintenance warnings
During all ordinary and extraordinary maintenance operations carried out on the KTC and
on the system in which it is installed, switch off the power supply to the electrical panel,
both in the transmitting and in the receiving unit.
The transmitting and the receiving units should always be completely shut using the appropriate strip.
Any fault should be repaired by authorised Autec personnel (contact Service), using
original Autec spare parts only.
All control and maintenance interventions carried out on the radio remote control must be verified and recorded
by the person in charge of carrying out maintenance on the machine.
Before carrying out maintenance and/or diagnostics it is recommended to replace the
battery with a charged one and ensure the efficiency of the START key.
Routine maintenance in accordance to the instructions given in this manual is fundamental
for the safe use of the radio remote control.
Read and strictly respect the warnings given in the battery charger manual in order to
lengthen the life of the battery itself.
After each maintenance intervention, always make sure that only the expected
manoeuvres are carried out when the relative commands are sent by the transmitting unit.
ROUTINE MAINTENANCE
The following instructions allow to maintain the radio remote control in a perfect condition, guaranteeing it to
function safely and correctly for a long period.
Special applications may need more specific routine maintenance interventions to be carried out at different
periods.
These instructions do not in any case substitute the norms and laws that regulate work safety, nor do they limit
the responsibility of the purchaser and user of the radio remote control.
All given instructions must be followed correctly each time the machine and the radio remote control are
started.
If irregularities are noted while carrying out routine maintenance, put the "machine+radio
remote control" system out of order, following the indications given (see “Receiving unit
diagnostic”)
Transmitting unit
It is recommended every day to:
1. remove dust or accumulations of other material from the transmitting unit. Never use solvents or
flammable/corrosive materials to clean, and do not use high pressure water cleaners or steam cleaners.
2. store the transmitting unit in clean and dry areas.
3. make sure that the transmitting unit gaskets, joystick bellows, selectors caps and pushbuttons are intact, soft
and elastic
LIKTCNA0
Page 11
4. make sure that the battery seat and the battery contacts are always clean
5. make sure that the transmitting unit are structurally integral
6. make sure that the panel symbols can be easily recognised. If necessary, replace the panel.
7. check identification plate readability and integrity
8. verify the efficiency of the STOP pushbutton before using the radio remote control.
Receiving unit
It is recommended every three months to:
1. remove dust or accumulations of other material from the receiving unit. Never use solvents or
flammable/corrosive materials to clean, and do not use high pressure water cleaners or steam cleaners.
2. make sure that the receiving unit are structurally integral
3. verify the integrity and connection of the internal wiring to the receiving unit
4. make sue that the panel symbols can be easily seen. If necessary, replace the panel.
5. check identification plate readability and integrity
Electrical operation
It is recommended every six months to:
1. make sure that all the relay contacts of the receiving unit operate correctly, controlling contact closing when
the corresponding manoeuvre is enabled and contact opening when the manoeuvre is disabled.
2. verify the correct correspondence between the commands that are sent and the manoeuvres that are carried
out.
3. verify that the contact for the SAFETY relay is open when no movement command has been sent.
External electric conductors
It is recommended every twelve months to:
1. verify integrity along the full length of the cable which connects the receiving unit to the machine.
2. verify the integrity and the electrical connection of the plugs and the connection socket
3. verify and if necessary replace the strips or other fixing systems
4. make sure that the connecting cable has not deteriorated, above all near the cable holder
SPECIAL MAINTENANCE
Any fault should be repaired by authorised Autec personnel (contact Service), using
original Autec spare parts only.
AUTHORIZED SERVICE CENTER
When it is necessary to carry out special maintenance (radio remote control repair and replacement of
damaged or faulty parts), do not contact anyone other than our Authorized Service Center. In order to make the
intervention faster and more reliable, please help us identify the radio remote control correctly and completely
by giving:
- the serial number
- the purchase date (given on the guarantee)
- description of the problem found
- the address and telephone number of the place where the radio remote control is being used
- the name of the person to be contacted
- the name of the company that supplied the radio remote control.
Before speaking with a service technician, it is advisable to make sure that the given instructions have
been followed correctly.
DISPOSAL
When scrapping, entrust the radio remote control to the separate scrap collecting services in the country of
use.
Please pay particular attention when recycling the batteries, applying local rules. Do not throw them away with
domestic trash
Page 12
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5 Technical Data
General
Frequency range
Programmable radio channel
Hamming distance
Probability of non-recognition of error
Typical working range
Working temperature
Time of reply to commands
Time of reply to STOP
Passive emergency time
Number of avaible commands
902 - 928 MHz
32
³8
< 10 exp-11
100 m
-4°F - +158°F
< 100 ms
< 100 ms
1 second; (opt 0,35 second)
14+start+stop (+6 opt)
Transmitting unit
9 - 30 Vac/dc (3W)
Power supply
external with 2,5 metres long cable
Antenna
meets FCC Part 15 for license-free operation
Output power
ca 3,5 min
Time of switching off warning (caused by insufficient power supply)
NORIL ®
Housing
IP20
Minimum protection grade
400 g
Weight
Receiving unit
Power supply
Antenna
Max switching capacity of STOP contacts
Max switching capacity of SAFETY contacts
Max switching capacity of command contacts
Housing
Minimum protection grade
Weight
10 - 30 Vac/dc (7W)
external with 2,5 metres long cable
4A T (250 Vac)
4A T (250 Vac)
4A T (250 Vac)
NORIL ®
IP20
500 g
Additional command unit
Max switching capacity of SAFETY contacts
Max switching capacity of command contacts
Housing
Minimum protection grade
Weight
4A T (250 Vac)
4A T (250 Vac)
NORIL ®
IP20
200 g
Transmitting/receiving unit
dimensions
160 mm
LIKTCNA0
Additional command unit
dimensions
72 mm
75 mm
75 mm
110 mm
110 mm
Page 13
KTC SYSTEM
SERVICE MANUAL
This manual is an integral part of the KTC system and aims to
provide the main information required to substitute and
programme the relevant parts.
IT IS ESSENTIAL THAT YOU READ AND UNDERSTAND
ALL OF THE MANUAL BEFORE YOU REPLACE OR
PROGRAMME ANY PARTS OF THE KTC.
It is also advisable to read and understand the
"Installation and operation Manual".
INDEX
Page
GENERAL REMARKS
Exploded view of the unit and spare parts
A.1
Diagnostic flow chart
A.2
16
18
REPLACEMENTS
Opening and closing the unit
B.1
Replacement of the transmitting module and/or interface card.
B.2
Replacement of the receiving module
B.3
Replacement of the programming interface card.
B.4
B.5
Replacement of the case or/and base
Replacement of the address key.
B.6
Replacement of the transmitting unit fuse
B.7
Replacement of receiving unit fuses
B.8
20
21
22
22
23
24
25
25
PROGRAMMING
Programming functions
C.1
Programming the operational frequency
C.2
26
27
28
Conventions
Any pieces of text written in bold should be read very carefully.
This symbol highlights extremely important indications and information which, if not
observed, can create seriously dangerous situations for people or things.
Substitution and programming of KTC parts should be carried out exclusively by
qualified personnel.
Carefully read the instructions and warnings about the system or the equipment in which the KTC
is installed.
LIKTCNA0
Page 15
A.1
Exploded view of the unit and spare parts
Exploded view of the transmitting unit
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Address key (see B.6)
F0CHAB00E14D0
Transmitting case
(see B.5)
R0CASS01P03A0
Transmitting module
(see B.2)
R0TXCO06E08A0
Interface card (see B.2)
F0SCIN00E58A0
Transmitting case
and base
(see B.5)
F0BASE00E56A0
Antenna (see page 7)
F0ANTE00E34A0
Page 16
LIKTCNA0
LIKTCNA0
Page 17
Antenna (see page 7)
F0ANTE00E34A0
Receiving
case and base
(see B.5)
F0BASE00E54A0
Receiving
case and base
extension
(see B.5)
F0ESBA00E34A0
Receiving
case
(see B.5)
R0CASS01P01A0
Receiving module (see B.3)
R0RXDE06E08A0
Programming interface
card (see B.4)
F0CHAB02E07A0
Receiving
case extension
(see B.5)
R0CASS01P01A0
Address key (see B.6)
F0CHAB00E14D0
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RL 4
RL 5
RL
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RL 9
RL 0
Rl 11
Rl 12
Rl 13
Rl 14
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Exploded view of the receiving unit
A.2
Diagnostic flow chart
In the event that the system or the machine activated by the Kit Transmission Commands doesn't function
properly carry out the following procedure:
Check the
transmitting unit.
Is the POWER
signal on?
NO
Is the power supply
terminal block
connected
correctly?
NO
Correctly connect
the power supply
to the terminal
connector.
NO
Power the
transmitting unit
correctly
YES
Is the power
supply with the
correct
parameters?
YES
YES
No voltage.
Is the fuse
FUSE burnt?
NO
Replace FUSE
YES
Change the
transmitting case
and base
Is the state
of the unit
signal light on?
YES
Is the state
of the unit
signal light on
with a steady light?
YES
Switch off the
inserted commands
RL1÷ RL6 and
RL11÷RL16
NO
NO
Is the state
of the unit light
signal flashing
quickly?
NO
The state
of the unit light
signal is
flashing slowly?
YES
Power
the transmitting
unit correctly
When each command is switched
on does the
appropriate RL_
signal go on?
YES
The transmitting
unit is working.
Check
the receiving unit
(see page 17).
NO
The START
of the unit light
signal is on?
NO
Activate
the START
command.
Are the
COM and CSZ
receiving power?
YES
It's a system or
machine problem,
not
a KTC problem.
YES
NO
CALL
TECHNICAL
ASSISTANCE
Page 18
Change the
transmitting case
and base
LIKTCNA0
Check the
receiving unit.
Is the POWER
signal on?
NO
Is the power supply
terminal block
connected
correctly?
NO
Correctly connect
the power supply
to the terminal
connector.
YES
Is the power
supply with the
correct
parameters?
NO
Power the
receiving unit
correctly
YES
No voltage.
Is the fuse
F1 burnt?
YES
NO
Replace F1
YES
Change the
receiving case
and base
NO
Is the ENABLE
signal on?
YES
No voltage.
Is the fuse
F2 burnt?
Is the antenna
installed
correctly?
NO
Install
the antenna
correctly
YES
NO
Replace F2
Change
the operational
frequency
If the KTC
does not switch on,
CALL TECHNICAL
ASSISTANCE
YES
No voltage.
Is the fuse
F3 burnt?
NO
Replace F3
YES
When the
transmitting unit
RL_ signal goes on
does the RL_
signal in the
receiving unit
go on?
NO
CALL
TECHNICAL
ASSISTANCE
YES
It's a system
or equipment
problem, not
a KTC problem.
LIKTCNA0
Page 19
B.1
Opening and closing the unit
Opening
Closing
Remove the antenna cable from
the connector.
Insert the antenna cable in the
connector.
Remove the cable and power
connectors.
Insert the power and cable
connectors
Opening
Cut the strip which locks the unit
with pliers.
Open the cover and carry out the
necessary operations.
Page 20
Closing
Lock the cover by inserting a
strip in the hole provided.
Close the cover.
LIKTCNA0
B.2
Replacement of the transmitting module and/ or interface card
Disassembly
Assembly
Carry out the opening described
in procedure B.1.
Carry out the closure described
in procedure B.1.
Extract the transmitting module interface card sandwich.
Insert the transmitting module
interface card in the appropriate
fissure so that it fits correctly into
the connector.
Extract the antenna cable from
the transmitting module.
Unscrew the four screws and
separate the transmitting
module from the interface card.
Insert the antenna cable in the
transmitting module.
Put the transmitting module and
the interface card together and
tighten the four screws.
Replace the transmitting module and/or the
interface card.
If you replace the transmitting module you
have to:
- remove the address key from the module to
be substituted and put it in the new one (see
procedure B.6)
- programme the dip switches of the new
module in the same way as those on the old
model.
LIKTCNA0
Page 21
B.3
Replacement of the receiving module
Disassembly
Assembly
Carry out the opening described
in procedure B.1.
Carry out the closure described
in procedure B.1.
Extract the receiving module
from the receiving unit.
Put the receiving module in the
appropriate fissure so that it fits
correctly into the connector.
Replace the receiving module.
If you replace the transmitting module you
have to:
- remove the address key from the module
to be substituted and put it in the new one
(see procedure B.6)
- programme the dip switches of the new
module in the same way as those on the old
model.
B.4
Replacement of the programming interface card
Disassembly
Assembly
Carry out the disassembly
described in procedure B.3.
Follow the assembly
instructions in procedure B.3
Remove the programming
interface card from the receiving
unit and substitute it.
Put the programming interface
card in the appropriate fissure
so that it fits correctly into the
connector.
Page 22
LIKTCNA0
B.5
Replacement of the case or/and base
Disassembly
Assembly
Carry out the opening described
in procedure B.1.
Carry out the closure described
in procedure B.1.
Remove the module and the
card from the unit to be replaced
(see relevant replacement).
Insert the modules and cards
removed from the old unit, in the
replacement unit.
Replacement
of the case
and base
Replacement of the only
case
With the help of a screwdriver
move the two catches on the
bottom of the case, as shown in
the figure.
Reposition (C) first one side of
the case bottom, then lightly
push the other side (D) into its
correct position.
Raise (A) and remove (B) the
case bottom, starting from the
side from which the catches
have been moved.
Insert the base firstly into the
upper and then into the lower
part, slightly widening the lower
edge (E) in order to pass the
connector.
Extract the base, widening the
lower edge (E) slightly.
LIKTCNA0
Page 23
B.6
Replacement of the address key
IN THE EVENT THAT ONE ADDRESS KEY DOES NOT FUNCTION, BOTH HAVE TO BE REPLACED
(ONE IS TO BE FOUND ON THE TRANSMITTING MODULE AND ONE ON THE RECEIVING MODULE)
Disassembly
Assembly
Carry out the disassembly
described in the procedures B.2
and B.3.
Carry out the assembly
described in procedures B.2
and B.3.
Unscrew the screws and remove
both the address keys from the
modules.
Place the address keys in the
appropriate modules fix the
screws.
Example using
the transmitting module
Page 24
LIKTCNA0
B.7
Replacement of the transmitting unit fuse
Disassembly
Assembly
After removing the cable
connectors, use a screwdriver to
remove the cover to the bottom
right of the transmitting unit.
Close the cover to the bottom
right and insert the cable
connectors.
Remove the fuse.
Put in a new fuse.
The replacement fuse has to
have the indicated technical
characteristics:
B.8
Fuse
Function
FUSE
POWER SUPPLY
Technical
characteristics
0.4A T 250V 5x20 mm
Replacement of the receiving unit fuses
Disassembly
Assembly
After removing the cable
connectors, push the fuse to be
replaced with a screwdriver and
turn it in the indicated direction.
Push the fuse rolling it in the
opposite direction to that
indicated. Insert the cable
connectors.
Remove the fuse.
Put in a new fuse.
The replacement fuse has to have
the technical characteristics
indicated in the following table:
LIKTCNA0
Fuse
Function
F1
F2
F3
F4
POWER SUPPLY
SAFETY
STOP
SAFETY
Technical
characteristics
1A T 250V 5x20 mm
4A T 250V 5x20 mm
4A T 250V 5x20 mm
4A T 250V 5x20 mm
Page 25
C
Programming
There are eight dip switches for programming in the transmitting and receiving modules.
Operational functions and working frequencies may be programmed.
The group of eight dip switches found in the module is necessary for programming some operations (see
C.1)and setting the operating frequency (see C.2).
The other group of four dip switches must be set as indicated in C.1.
Group of 4
dip switches
Group of 8
dip switches
The dip switches must be programmed by qualified personnel. During these operations the
unit which is being used must not be connected to the power supply.
Before programming the dip switch remove:
- the transmitting module- interface card sandwich in the transmitting unit (see procedure B.2)
-the receiving module in the receiving unit (see procedure B. 3)
The group of 8 dip switches present in the radio module of the transmitting unit must be set
in the same manner as the group of 8 dip switches (excluding DIP 1) present in the radio
module of the receiving unit, when any kind of programming is carried out.
Page 26
LIKTCNA0
C.1
Programming functions
The dip switches 1 and 2 programme the same functions in 433 MHZ and in 870 MHZ modules.
DIP SWITCH
ON
OFF
1 2 3 4 5 6 7 8
Group of 8
dip switches
in the
transmitting
module
E16STXEU_
ON
OFF
1 2 3 4 5 6 7 8
ON
OFF
1 2 3 4 5 6 7 8
ON
OFF
Functional description
Dip switch 1 OFF enables the automatic off switch: if the
transmitting unit is on but none of the commands is operational,
after about 3,5 minutes the unit switches itself off automatically.
Dip switch 1 ON disables the automatic switch off function: if the
transmitting unit is on but no commands are activated for about 3,5
minutes, automatic switch off does not occur.
Dip switch 2 OFF activates the insufficient power acoustic signal.
When the power supply to the transmitting unit goes below a
certain value, the relay
in the receiving unit is activated.
Dip switch 2 ON switches off the insufficient power acoustic
signal.
1 2 3 4 5 6 7 8
DIP SWITCH
ON
OFF
Functional Description
Dip switch 1 in the ON position fixes passive emergency* at 1
second.
1 2 3 4 5 6 7 8
Group of 8
dip switches
in the
receiving
module
E16SRXEU_
Dip switch 1 in the ON position fixes passive emergency* at 0.35
seconds. **
ON
OFF
1 2 3 4 5 6 7 8
ON
OFF
1 2 3 4 5 6 7 8
ON
OFF
Dip switch 2 OFF activates the insufficient power acoustic signal.
When the power supply to the transmitting unit goes below a
certain value, the relay
in the receiving unit is activated.
Dip switch 2 ON switches off the insufficient power acoustic
signal.
1 2 3 4 5 6 7 8
* passive emergency: the receiving unit decides autonomously to switch the system off when
the radio signal is incorrect, interrupted or there is interference
** Following from the status of dip switch no.1 or possibly due to a failure (of the dip
switch itself), a delay up to max 1 second may occasionally occur between command
release and actual deactivation of outputs. This is due to the characteristics of radio
propagation (i.e.: EM interferences, near out-of-range condition). Care must be taken to
ensure that this could never lead to.
Group of 4
dip switches
in the
transmitting
module
E16STXEU_
Group of 4
dip switches
in the
receiving
module
E16SRXEU_
LIKTCNA0
DIP SWITCH
ON
OFF
1 2 3 4
DIP SWITCH
ON
OFF
1 2 3 4
Page 27
C.2
Programming the operational frequency
A kit Transmission Commands has two operational modes:
- manual frequency (programming with DIP8=ON)
- automatic scan (programming with DIP 3- DIP 8= OFF).
AUTEC PROGRAMMES THE OPERATIONAL MODE TO MANUAL FREQUENCY.
MANUAL SELECTION: DIP 8 = ON
In this mode the working frequency can be set using the dip switches set out in the tables below.
In this mode the dip switches numbered from 3 to 8 in the transmitting module must be in the same
position as the dip switch in the receiving module.
MHz
DIP SWITCH
3 4 5 6 7 8
902.150
903.050
903.850
DIP SWITCH
MHz
3 4 5 6 7 8
ON OFF OFF OFF OFF ON
OFF OFF OFF ON OFF ON
915.350
916.250
OFF OFF OFF OFF
ON ON
917.050
ON OFF OFF OFF
ON
ON
904.650
OFF OFF OFF ON
ON
ON
917.850
ON OFF OFF ON
ON
ON
905.525
OFF ON OFF OFF OFF ON
ON OFF OFF OFF ON
906.325
OFF ON OFF ON OFF ON
918.675
919.525
ON
ON
ON OFF ON OFF ON
907.175
OFF ON OFF OFF ON
907.975
OFF ON OFF ON
908.850
ON ON
OFF OFF ON OFF OFF
OFF OFF OFF OFF OFF ON
ON
ON ON
920.375
921.175
ON OFF OFF ON OFF ON
ON ON OFF OFF ON
ON
ON
ON
ON OFF ON
ON
909.650
OFF OFF ON
ON OFF ON
922.050
922.850
ON OFF ON
910.450
OFF OFF ON OFF ON ON
923.650
ON OFF ON OFF ON
ON
911.250
OFF OFF ON
ON
924.450
ON OFF ON
ON
912.125
OFF ON
ON OFF OFF ON
925.325
ON
ON
912.925
OFF ON
ON
ON OFF ON
926.175
ON
ON ON
913.775
914.525
OFF ON
ON OFF
ON ON
ON
ON OFF ON
ON
OFF ON
ON ON
926.925
927.725
ON
ON ON
ON ON
ON
ON
ON
ON
ON
ON
ON OFF ON OFF OFF ON
ON OFF ON
ON
ON
ON OFF OFF ON
ON
ON OFF ON
Table for programming radio modules
AUTOMATIC SCAN: DIP 3 - DIP 8 = OFF
In this mode the receiving unit automatically looks for the operational frequency of the transmitting
unit. The automatic scanning and the choice of the available frequencies, have been studied so as to
avoid interference from other systems as much as possible.
When interference interrupts normal functioning of the equipment, transfer to another frequency may
be obtained by means of the following procedure:
1. Start the transmitting unit
2. Activate the START command
3. Activate the STOP command
4. Deactivate the START command
5. Deactivate the STOP command
5. Activate the START command ( it may take a few seconds before the radio link comes back: so
maintain the START for 8 - 10 seconds.
Page 28
LIKTCNA0
Via Pomaroli, 65
36030 Caldogno (VI) ITALY
Tel : ++39 - 0444/901000 r.a.
Fax: ++39 - 0444/901011
email: info@autec.it
http://www.autec.it
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