Avaya 585 215 871 User Manual To The Ae6c76e4 2fa4 4469 9613 B2bc2b5ac3ab
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Avaya™ Call Management System (CMS) Sun® Ultra™ 5 Computer Hardware Installation, Maintenance, and Troubleshooting 585-215-871 Issue 3.3 February 2003 Compas ID 79853 © 2003 Avaya Inc. All Rights Reserved. Notice Every effort was made to ensure that the information in this document was complete and accurate at the time of printing. However, information is subject to change. Preventing Toll Fraud “Toll fraud” is the unauthorized use of your telecommunications system by an unauthorized party (for example, a person who is not a corporate employee, agent, subcontractor, or working on your company's behalf). Be aware that there may be a risk of toll fraud associated with your system and that, if toll fraud occurs, it can result in substantial additional charges for your telecommunications services. Avaya Fraud Intervention If you suspect that you are being victimized by toll fraud and you need technical assistance or support, call Technical Service Center Toll Fraud Intervention Hotline at +1-800-643-2353 for the United States and Canada. For additional support telephone numbers, see the Avaya Web site: http://www.avaya.com Select Support, then select Escalation Lists. This Web site includes telephone numbers for escalation within the United States. For escalation telephone numbers outside the United States, select Global Escalation List. Providing Telecommunications Security Telecommunications security (of voice, data, and/or video communications) is the prevention of any type of intrusion to (that is, either unauthorized or malicious access to or use of) your company's telecommunications equipment by some party. Your company's “telecommunications equipment” includes both this Avaya product and any other voice/data/video equipment that could be accessed via this Avaya product (that is, “networked equipment”). An “outside party” is anyone who is not a corporate employee, agent, subcontractor, or working on your company's behalf. Whereas, a “malicious party” is anyone (including someone who may be otherwise authorized) who accesses your telecommunications equipment with either malicious or mischievous intent. Such intrusions may be either to/through synchronous (time-multiplexed and/or circuit-based) or asynchronous (character-, message-, or packetbased) equipment or interfaces for reasons of: • Utilization (of capabilities special to the accessed equipment) • Theft (such as, of intellectual property, financial assets, or toll-facility access) • Eavesdropping (privacy invasions to humans) • Mischief (troubling, but apparently innocuous, tampering) • Harm (such as harmful tampering, data loss or alteration, regardless of motive or intent) Be aware that there may be a risk of unauthorized intrusions associated with your system and/or its networked equipment. Also realize that, if such an intrusion should occur, it could result in a variety of losses to your company (including but not limited to, human/data privacy, intellectual property, material assets, financial resources, labor costs, and/or legal costs). Your Responsibility for Your Company’s Telecommunications Security The final responsibility for securing both this system and its networked equipment rests with you - an Avaya customer's system administrator, your telecommunications peers, and your managers. Base the fulfillment of your responsibility on acquired knowledge and resources from a variety of sources including but not limited to: • Installation documents • System administration documents • Security documents • Hardware-/software-based security tools • Shared information between you and your peers • Telecommunications security experts To prevent intrusions to your telecommunications equipment, you and your peers should carefully program and configure: • your Avaya-provided telecommunications systems and their interfaces • your Avaya-provided software applications, as well as their underlying hardware/software platforms and interfaces • any other equipment networked to your Avaya products. Trademarks AUDIX and CentreVu are registered trademarks of Avaya Inc. Avaya and INTUITY are trademarks of Avaya, Inc. CentreCOM is a registered trademark of Allied Telesis. Comsphere is a registered trademark of Paradyne Inc. Enterprise, Sun, Solaris, SunVTS, and Network Terminal Server are trademarks or registered trademarks of Sun Microsystems, Inc. Micro Annex is a registered trademark of Nortel Networks, Inc. Paradyne is a trademark of Paradyne Inc. Phillips is a registered trademark of the Phillips Screw Company. Sportster and U.S. Robotics are registered trademarks of U.S. Robotics, Inc. UNIX is a registered trademark in the United States and other countries, licensed exclusively through X/Open Company Limited. All other product names mentioned herein are the trademarks of their respective owners. Avaya Support Avaya provides a telephone number for you to use to report problems or to ask questions about your contact center. The support telephone number is 1-800-242-2121 in the United States. For additional support telephone numbers, see the Avaya Web site: http://www.avaya.com Select Support, then select Escalation Lists. This Web site includes telephone numbers for escalation within the United States. For escalation telephone numbers outside the United States, select Global Escalation List. Acknowledgment This document was written by the CRM Information Development group. Avaya Call Management System Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Contents Contents 3 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview . . . . . . . . Reasons for reissue . . . Organization . . . . . . . Related documents . . . . CMS software documents Upgrade documents . . . Hardware documents . . Switch documents . . . . Administration documents Other documents . . . . . . . . . . . . . . Documentation Web sites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 9 11 12 12 13 15 15 16 16 17 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Overview . . . . . . . . . . . . . . . . . . . . . . . . Support . . . . . . . . . . . . . . . . . . . . . . . . . Frequently asked questions (FAQs) . . . . . . . . . . . Customer support for the United States . . . . . . . . . . Technician support for the United States . . . . . . . . . Customer and technician support outside the United States Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking and inventorying the equipment Parts list . . . . . . . . . . . . . . . . Determining the computer model . . . . . Features . . . . . . . . . . . . . . . Physical labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 20 20 20 20 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . Preparing for installation . . . Safety precautions . . . . . System precautions . . . . . Required tools . . . . . . . Electrical specifications . . . Physical specifications . . . Environmental specifications . Miscellaneous specifications . . . . . . . . . . . . . . . . . . 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 22 22 23 23 24 25 25 26 27 28 29 29 30 Issue 3.3 February 2003 3 Contents Software check . . . . . . . . . . Computer layout . . . . . . . . . . Front Panel . . . . . . . . . . . Rear Panel (with SunSwift® card) . Rear Panel (with UltraSCSI card) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 31 31 31 32 33 34 36 37 38 39 39 40 41 41 43 46 49 50 50 52 52 52 53 57 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Setting up power . . . . . . . . . . . Peripheral connectivity . . . . . . . . Parts list . . . . . . . . . . . . . . . Connecting the monitor and keyboard . Connecting the remote console modem Connecting to external interfaces . . . Connecting the switch link . . . . . . Connecting the serial port expander box Connecting external SCSI devices . . . SunSwift connections . . . . . . . . UltraSCSI connections . . . . . . . . . . . . . . . . . . . . . . . Turning the system on and verifying POST Identifying installed PCI cards . . . . . . . Setting the remote console modem options Sportster 33.6 faxmodem . . . . . . . . Paradyne Comsphere 3910 modem . . . Recommended options . . . . . . . . Option buttons . . . . . . . . . . . . Setting the options . . . . . . . . . . Turning the system over for provisioning . . Overview . . . . . . . . . . . . Computer layout . . . . . . . . . Front Panel . . . . . . . . . . . Rear Panel (with SunSwift card) . Rear Panel (with UltraSCSI card) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ESD precautions . . . . . . . . . Maintaining PCI cards . . . . . . Overview . . . . . . . . . . . . Required references . . . . . . Identifying free card slots . . . . PCI card configuration. . . . . . Installing or removing PCI cards . Replacing an UltraSCSI card with a SunSwift card Prerequisites . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . SAI/P cards . . . . . . . . . . . . . . . . . . . Identifying device entry names for ports on an SAI/P card Adding, moving, or removing an SAI/P card . . . . . . . Removing SAI/P drivers and utilities . . . . . . . . . . . Installing HSI/P cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting 59 60 60 61 62 63 64 64 64 64 65 66 68 68 68 71 71 71 75 77 Contents Replacing an HSI/P card . . . . . . . . . . . . . . Installing the first HSI/P card or a pair of HSI/P cards . Installing HSI/P software and patches . . . . . . . . Setting up the switch link for each ACD . . . . . . . Adding a second HSI/P card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintaining disk drives . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . Disk drive compatibility with CMS loads . . . . . . . . . Prerequisites . . . . . . . . . . . . . . . . . . . . . . Required references . . . . . . . . . . . . . . . . . . Replacing the primary internal EIDE boot disk drive . . . . Opening the computer . . . . . . . . . . . . . . . . Removing the primary internal boot disk drive . . . . . Installing the new primary internal disk drive . . . . . . Closing the computer . . . . . . . . . . . . . . . . . Turning on the system . . . . . . . . . . . . . . . . Adding or replacing the internal EIDE data disk drive . . . Unpacking the disk drive . . . . . . . . . . . . . . . Opening the computer . . . . . . . . . . . . . . . . Removing the secondary internal disk drive . . . . . . Removing the diskette drive . . . . . . . . . . . . . . Installing new cabling . . . . . . . . . . . . . . . . . Installing the secondary disk drive . . . . . . . . . . . Closing the computer . . . . . . . . . . . . . . . . . Turning on the system . . . . . . . . . . . . . . . . Adding or replacing external SCSI disk drives . . . . . . Adding or replacing a disk drive . . . . . . . . . . . . Turning on the system . . . . . . . . . . . . . . . . Setting up the disk drives . . . . . . . . . . . . . . . . Partitioning disk drives . . . . . . . . . . . . . . . . . R3V9 and later . . . . . . . . . . . . . . . . . . . . R3V8 and earlier . . . . . . . . . . . . . . . . . . . Disk partition values . . . . . . . . . . . . . . . . . Partitioning and formatting a disk . . . . . . . . . . . Administering data disk drives . . . . . . . . . . . . . . Administering new data disks, R3V9 and later . . . . . Administering replacement data disks, R3V9 and later . Administering a new data disk, R3V8 and earlier . . . . Administering a replacement data disk, R3V8 and earlier . Replacing the CD-ROM drive . . . . . . . . . . . . . . . . Opening the computer . . . . . . . . . . . . . . . . . . . Removing and replacing the CD-ROM drive . . . . . . . . Closing the computer . . . . . . . . . . . . . . . . . . . Turning on the system . . . . . . . . . . . . . . . . . . . Maintaining tape drives . . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . Required references . . . . . . . . . . . . . . . . . . . Ordering tapes . . . . . . . . . . . . . . . . . . . . . . Cleaning the tape drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 78 79 80 81 83 83 83 83 84 85 85 87 89 91 92 93 93 94 96 97 98 99 100 101 102 102 108 110 111 111 111 111 117 121 121 122 122 126 130 130 132 133 134 135 135 135 135 136 Issue 3.3 February 2003 5 Contents DDS4 tape drive . . . . . . . . . . . SLR5 tape drive . . . . . . . . . . . XL/XS/DX tape drive . . . . . . . . . Adding, removing, or replacing tape drives Adding or replacing a tape drive . . . . Removing a tape drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adding memory and replacing the CPU . . . Overview . . . . . . . . . . . . . . . . . Installing memory . . . . . . . . . . . . . Checking the current memory size . . . Opening the computer . . . . . . . . . Adding the DIMMs . . . . . . . . . . . Closing the computer . . . . . . . . . . Checking the new memory size . . . . . Adding swap space (R3V6 or earlier only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 137 137 138 138 145 147 147 147 147 148 150 151 151 152 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Overview . . . . . . . . . . . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . Using the remote console . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . Redirecting the console using Solaris . . . . . . . . . . . Redirecting the local console to the remote console . . . Redirecting the remote console back to the local console . Redirecting the console using OpenBoot mode . . . . . . . Redirecting the local console to the remote console . . . Redirecting the remote console back to the local console . Tools . . . . . . . . . . . . . . . Using the prtdiag command . . . . System messages . . . . . . . . OpenBoot PROM firmware tests . . Using the OpenBoot PROM tests Test descriptions . . . . . . . . Probing IDE devices . . . . . . Probing SCSI devices . . . . . OpenBoot diagnostic tests . . . . . POST diagnostic messages . . . . Memory failure . . . . . . . . . OpenBoot initialization commands . Diagnosing LED patterns . . . . . Keyboard LED patterns . . . . . Tape drive LED status patterns . Sun Validation Test Suite (VTS) . . Prerequisites . . . . . . . . . . Using SunVTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting disk drives and CD-ROM drives . Troubleshooting tape drives . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting 153 153 154 154 154 154 156 157 157 158 161 162 163 164 164 165 166 167 169 172 172 173 174 174 174 176 176 176 177 179 179 Contents Checking tape status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rebuilding tape device drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 181 182 182 182 183 184 185 186 Appendix A: Factory hardware installation . . . . . . . . . . . . . . . . . . . . . . . 189 Recovery procedures . . . . . . . . . Preserving data after a system failure Loss of power . . . . . . . . . . . . Keyboard becomes unplugged . . . . Probe command warnings . . . . . . Reseating HSI/P cards . . . . . . . Remote console port problems. . . . . . . . . . . Overview . . . . . . . . . . . . . . . Preparing for factory hardware installation Computer layout . . . . . . . . . . . Front Panel . . . . . . . . . . . . Rear Panel (with SunSwift card) . . . Rear Panel (with UltraSCSI card) . . ESD precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glossary . . . . . Installing PCI cards . . . . . . . . PCI card configuration . . . . . . Installing PCI cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 190 190 190 191 191 192 193 193 194 196 197 198 199 200 201 201 201 203 204 205 205 206 Installing memory. . . . . . . . Overview. . . . . . . . . . Opening the computer . . . Adding the memory modules Closing the computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing an optional second internal hard drive Unpacking the disk drive . . . . . . . . . Opening the computer . . . . . . . . . . Removing the secondary internal disk drive Removing the diskette drive . . . . . . . . Installing new cabling . . . . . . . . . . . Installing the secondary disk drive . . . . . Closing the computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Issue 3.3 February 2003 7 Contents 8 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Preface Overview Avaya™ Call Management System (CMS) Sun® Ultra™ 5 Computer Hardware Installation, Maintenance, and Troubleshooting, 585-215-871, is written for technicians who install and maintain call center applications such as Avaya CMS. Reasons for reissue Issue 3.3 of this document was issued for the following changes: ● To add partitioning information for the 36-GB external SCSI disk drive (see Partitioning disk drives on page 111). ● To update the tape ordering procedures (see Ordering tapes on page 135). ● To make general wording and format corrections to the document. Issue 3.2 of this document was issued for the following changes: ● To update the disk drive maintenance procedures, including new disk partitioning for CMS R3V11 (see Maintaining disk drives on page 83). ● To make general wording and format corrections to the document. Issue 3.1 of this document was issued for the following changes: ● To add partitioning information for a new 4-GB EIDE disk drive (see Disk partition values, R3V8 and earlier data disks on page 115). ● To remove information about installing network hubs and Network Terminal Servers (NTS). This information is now contained in Avaya CMS Terminals, Printers, and Modems, 585-215-874. ● To remove references to the product name CentreVu®. ● To make general wording corrections to the document. Issue 3.3 February 2003 9 Preface Issue 3.0 of this document was issued for the following changes: ● To update the disk drive maintenance procedures for CMS R3V9 (see Maintaining disk drives on page 83). ● To add information about the 18-GB external SCSI disk drive (see Disk partition values on page 111). ● To make general wording corrections to the document. Issue 2.2 of this document was issued for the following changes: ● To change references from Lucent Technologies to Avaya. ● To add information about the 20-GB disk drive (see Overview on page 19, Determining the computer model on page 29, and Disk partition values on page 111). ● To add information about disk configurations (see Overview on page 19). ● To add information about the 400 MHz CPU (see Determining the computer model on page 29). ● To add information about the new autosensing power supply (see Setting up power on page 33). ● To update the HSI card installation procedures (see Installing HSI/P cards on page 77). ● To update the disk drive maintenance procedures (see Maintaining disk drives on page 83). ● To update the remote console procedure (see Using the remote console on page 154). ● To add information about system messages (see System messages on page 163). ● To add tape drive LED status patterns (see Tape drive LED status patterns on page 174). ● To remove information about specific UPS models. A UPS is still required, but must be provided locally. ● To make the organization of this book consistent with other Sun hardware installation books. ● To make general wording corrections to the document. Issue 2.1 of this document was issued for the following changes: ● To add information about the new Digital Data Storage (DDS) model DDS4, 4-millimeter tape drive. This tape drive replaces the SLR5 Quarter-Inch-Cartridge (QIC) tape drive. ● To move hardware maintenance and troubleshooting information to this document. This information was previously found in CentreVu Call Management System R3V8 Hardware Maintenance and Troubleshooting, 585-215-873. ● To make general wording corrections to the document. 10 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Organization Organization This document is organized as follows: ● Introduction – Provides an overview of the Ultra 5 computer and helpline information. ● Installation – Describes how to assemble the Ultra 5 computer, connect external devices, and power-up the computer. ● Maintenance – Describes how to maintain the Ultra 5 computer. ● Troubleshooting – Describes how to troubleshoot the Ultra 5 computer. ● Factory hardware installation – Describes how to configure the Ultra 5 to factory specifications. ● Glossary ● Index Issue 3.3 February 2003 11 Preface Related documents Related documents lists sources for information related to contact center products and features. Not all documents are supported for all CMS releases or equipment. To order Avaya documentation, call the Avaya Publications Center at 1-800-457-1235 (United States and Canada) or +1-207-866-6701 (outside the United States and Canada). CMS software documents Document title Document number Installing software on a CMS computer Avaya CMS R3V11 Software Installation, Maintenance, and Troubleshooting Guide 585-215-115 CentreVu Call Management System Release 3 Version 9 Software Installation, Maintenance, and Troubleshooting 585-215-956 Setting up a disk-mirrored system Avaya CMS R3V11 Software Installation, Maintenance, and Troubleshooting Guide 585-215-115 CentreVu Call Management System Release 3 Version 9 Software Installation, Maintenance, and Troubleshooting 585-215-956 12 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Related documents Upgrade documents There are several upgrade paths supported with CMS. There is a document designed to support each upgrade. Note that none of the following upgrade documents are available from the publications center. ● Base load upgrades Use a base load upgrade when upgrading CMS to the latest load of the same version (for example, R3V9 ak.g to R3V9 al.k). A specific set of instructions is written for the upgrade and is shipped to the customer site with the CMS software CD-ROM as part of a Quality Protection Plan Change Notice (QPPCN). Document title Avaya CMS R3V11 Base Load Upgrades CentreVu Call Management System Release 3 Version 9 Base Load Upgrade Procedures ● Platform upgrades and data migration Use a platform upgrade when upgrading to a new hardware platform (for example, upgrading from a SPARCserver 5 to an Enterprise 3500). The new hardware platform is shipped from the factory with the latest CMS load. Therefore, as part of the upgrade you will have the latest CMS load (for example, R3V9 to R3V11 or the latest load of the same CMS version). For R3V11, a specific set of instructions is written for the upgrade and is shipped to the customer site with the new hardware. Document title Avaya Call Management System Release 3 Version 11 Platform Upgrade and Data Migration CentreVu Call Management System Release 3 Version 9 Platform Upgrade and Data Migration Instructions Issue 3.3 February 2003 13 Preface ● Avaya Call Management System Upgrade Express (CUE) Use CUE in the following conditions: — CMS is being upgraded from an earlier version (for example, R3V5u or R3V6) to the latest version (for example, R3V9 or R3V11). — The hardware platform is not changing. A specific set of upgrade instructions is written for the upgrade and is shipped to the customer site with the CUE kit. Document title Avaya Call Management System Release 3 Version 11 Sun Blade 100 Workstation CMS Upgrade Express Avaya Call Management System Release 3 Version 11 Sun Blade 100 Workstation Mirrored System CMS Upgrade Express Avaya Call Management System Release 3 Version 11 Sun Ultra 5 Computer CMS Upgrade Express Avaya Call Management System Release 3 Version 11 Sun Enterprise 3000 Computer CMS Upgrade Express Avaya Call Management System Release 3 Version 11 Sun Enterprise 3000 Computer Mirrored System CMS Upgrade Express Avaya Call Management System Release 3 Version 11 Sun Enterprise 3500 Computer CMS Upgrade Express Avaya Call Management System Release 3 Version 11 Sun Enterprise 3500 Computer Mirrored System CMS Upgrade Express CentreVu Call Management System Release 3 Version 9 Sun Ultra 5 Computer CVUE Instructions CentreVu Call Management System Release 3 Version 9 Sun Enterprise 3000 Computer CVUE Instructions CentreVu Call Management System Release 3 Version 9 Sun Enterprise 3000 Computer Mirrored System CVUE Instructions CentreVu Call Management System Release 3 Version 9 Sun Enterprise 3500 Computer CVUE Instructions CentreVu Call Management System Release 3 Version 9 Sun Enterprise 3500 Computer Mirrored System CVUE Instructions 14 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Related documents Hardware documents Document title Document number Avaya Call Management System Sun Fire V880 Computer Hardware Installation, Maintenance, and Troubleshooting 585-215-116 Avaya Call Management System Sun Fire V880 Computer Connectivity Diagram 585-215-612 Avaya Call Management System Sun Blade 100/150 Computer Hardware Installation, Maintenance, and Troubleshooting 585-310-783 Call Management System Sun Blade 100/150 Computer Connectivity Diagram 585-310-782 Avaya Call Management System Sun Enterprise 3500 Computer Hardware Installation, Maintenance, and Troubleshooting 585-215-873 Call Management System Sun Enterprise 3500 Computer Connectivity Diagram 585-215-877 Avaya Call Management System Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting 585-215-871 Call Management System Sun Ultra 5 Computer Connectivity Diagram 585-215-872 Avaya Call Management System Sun Enterprise 3000 and SPARCserver Computers Hardware Maintenance and Troubleshooting 585-214-016 Avaya Call Management System Terminals, Printers, and Modems 585-215-874 Switch documents Document title Document number Avaya Call Management System Switch Connections, Administration, and Troubleshooting 585-215-876 Issue 3.3 February 2003 15 Preface Administration documents Document title Document number Avaya Call Management System Release 3 Version 11 Administration 585-215-515 CentreVu Call Management System Release 3 Version 9 Administration 585-214-015 Other documents Document title Document number Avaya CMS Open Database Connectivity 585-780-701 Avaya CMS R3V11 LAN Backup User Guide 585-215-715 Avaya CMS R3V11 External Call History Interface 585-780-700 CentreVu CMS Release 3 Version 9 External Call History Interface 585-215-952 Avaya CMS Custom Reports 585-215-822 Avaya CMS Forecast 585-215-825 Avaya Visual Vectors Version 11 Installation and Getting Started 585-210-706 Avaya Visual Vectors Version 11 User Guide 585-210-709 Avaya Visual Vectors Version 9 Installation and Getting Started 585-210-947 Avaya Visual Vectors Version 9 User Guide 585-210-944 16 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Documentation Web sites Documentation Web sites For product documentation for all Avaya products and related documentation, go to http://www.avayadocs.com. ! Important: Important: Additional information about new software or hardware updates will be contained in future issues of this book. New issues of this book will be placed on the Web site when available. Use the following web sites to view related support documentation: ● Information about Avaya products and service http://www.avaya.com ● Sun hardware documentation http://docs.sun.com ● Okidata printer documentation http://www.okidata.com ● Informix documentation http://www.informix.com ● Tivoli Storage Manager documentation http://tivoli.com Issue 3.3 February 2003 17 Preface 18 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Introduction Overview The Sun Ultra 5 computer provides a hardware platform that supports call center software applications, and is designed to do the following: ● Increase performance with the SPARC-V9 64-bit RISC architecture (includes a 400 MHz clock and a 256 KB internal cache in the current model; older models have different clock speeds). ● Enhance system availability by using error-correcting memory. This memory protects the system and data from single-bit soft errors that can occur. ● Provide expandable performance and capabilities with a balanced architecture (all elements of the system, CPU, memory, I/O, and graphics work at full speed). ● Include a minimum internal disk storage space of 20 GB. — A 20-GB EIDE primary disk drive is the current standard on Ultra 5 computers delivered from the factory. Newer models may have larger primary disk drives. Older models may have an 8.3-GB or a 4.3-GB primary disk drive. — An optional 20-GB EIDE secondary disk drive may be ordered. This drive can be added as the primary or secondary internal disk drive for older models of the Ultra 5 to increase disk capacity. Older models may have a 9.1-GB secondary disk drive. ● Accommodate up to four external small computer system interface (SCSI) disk drives and two SCSI tape drives. ● Allow for cost-effective upgrades to disk storage and memory. Issue 3.3 February 2003 19 Introduction Support If you need assistance with a problem, use the support information and help lines presented below. Frequently asked questions (FAQs) For solutions to common problems, customers and Avaya technicians can access technical support FAQs at: http://www.avaya.com Select Support > Call Center/CRM and select the product for which you need support. Please check this information before you call in a trouble ticket. Doing so could save you time and money. Customer support for the United States Customers can report problems and generate trouble tickets by calling: 1-800-242-2121 The customer is prompted to identify the type of problem (that is, Automatic Call Distribution, hardware, or Avaya CMS) and is then connected to the appropriate service organization. Technician support for the United States Avaya technicians can receive help by calling: 1-800-248-1234 Customer and technician support outside the United States For customer and technician support outside the United States, see the Avaya Web site: http://www.avaya.com Select Support > Escalation Lists US and International. For escalation telephone numbers outside the United States, select Global Escalation List. 20 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Installation Overview This chapter describes how to install the Ultra 5 computer and related peripheral equipment. Use the following table to check off each required procedure after completion. Procedure Completed Preparing for installation on page 22 Unpacking and inventorying the equipment on page 27 Setting up power on page 33 Peripheral connectivity on page 34 Connecting the monitor and keyboard on page 37 Connecting the remote console modem on page 38 Connecting to external interfaces: — Connecting the switch link on page 39 — Connecting the serial port expander box on page 40 — Connecting external SCSI devices on page 41 Turning the system on and verifying POST on page 46 Identifying installed PCI cards on page 49 Setting the remote console modem options on page 50 Turning the system over for provisioning on page 57 Issue 3.3 February 2003 21 Installation Preparing for installation This section contains information that will help you prepare for the Ultra 5 computer installation. Safety precautions For your protection, observe the following safety precautions when setting up your equipment: ● Follow all cautions, warnings, and instructions that are marked on the equipment. ● Never push objects of any kind through openings in the equipment. They could touch dangerous voltage points or short out components that could result in fire or electric shock. ● Refer servicing of equipment to qualified personnel. ● To protect both yourself and the equipment, observe the following precautions. Item Problem Precaution Wrist or foot strap ESD Wear a conductive wrist strap or foot strap when handling printed circuit boards. Cover panels System damage and overheating Reinstall all cabinet cover panels after you perform any service work on the system. Board slot filler panels System damage and overheating Make sure that a filler panel is installed on all empty board slots. 22 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Preparing for installation System precautions Ensure that the voltage and frequency of the power outlet used matches the electrical rating labels on the equipment. Wear antistatic wrist straps when handling any magnetic storage devices, and printed circuit boards. The Ultra 5 computer uses nominal input voltages of 100-240 V AC at 50-60 Hz. The Ultra 5 should be powered by a non-switched, dedicated, 15-amp circuit. Sun products are designed to work with single-phase power systems having a grounded neutral conductor under safety precautions. To reduce the risk of electrical shock, do not plug Sun products into another type of power source. Contact your facilities manager or qualified electrician if you are unsure what type of power is supplied to your building. A UPS provides a temporary electrical supply to a computer for several minutes, depending on the number of components connected to the UPS. For a CMS computer, a 2KVA minimum UPS is required for all installations. See your UPS documentation to determine the projected amount of backup battery time for your model. If the system is without power for longer than the backup time, the system may shut down improperly, and the customer could lose data. Each of the following items requires a separate power cord: ● Ultra 5 computer ● External peripherals ● Monitor ! WARNING: WARNING: DO NOT make mechanical or electrical modifications to the computer. Sun Microsystems is not responsible for regulatory compliance of modified computers. Required tools You need the following tools to do the installation: ● Phillips® #2 screwdriver ● Needle-nose pliers ● ESD grounding wrist strap ● Antistatic mat Issue 3.3 February 2003 23 Installation Electrical specifications Note: Note: For power integrity, an Uninterruptible Power Supply (UPS) is recommended for all installations. Parameter Input current - Voltage range Value 100-240 V AC, autosensing (newer systems) 100 to 125 or 200 to 240 V AC, switch selectable (older systems) - Current, frequency range 50-60 Hz - Current, maximum (120 V) 6A@120 V Input power rating (total continuous power) 200 W Volt-ampere rating 300 VA BTU rating 967 BTU Wall plug type - United States - Non-United States NEMA 5-15P Power cords must be obtained locally CPU plug type IEC 320 24 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Preparing for installation Physical specifications Parameter English value Metric value Height 4.4 inches 11.2 centimeters Width 17.1 inches 43.6 centimeters Depth 16.9 inches 43.0 centimeters Weight 40 pounds 18 kilograms Power cord 6.0 feet 1.8 meters Environmental specifications For the most reliable system operation: ● The room must have sufficient air conditioning capacity to support the cooling needs of the entire system. ● The air conditioning system must have controls that prevent excessive temperature changes. Follow the guidelines in the table below for temperature, humidity, and altitude limits for units in operation and for units that are not in operation (that is, units that are in transit or in storage). Parameter Operating Nonoperating Temperature 41°F to 95°F (5°C to 35°C) -4°F to 140°F (-20°C to 60°C) Humidity (max) 20% to 80% RH noncondensing 27°C max wb 93% RH Altitude (max) 10,000 feet (3 kilometers) 40,000 feet (12 kilometers) Issue 3.3 February 2003 25 Installation Miscellaneous specifications Parameter Value Operating acoustic noise 5.2 decibels Idling acoustic noise 5.1 decibels Declared noise emissions in accordance with ISO 9296, measured at 23°C. Safety UL 1950, CSA C22.2 No. 950, TUV EN 60950, CB Scheme with Nordic deviations, EMKO-TSE (74-SEC) 203, ZH1/618 RFI/EMI FCC Class B, DOC Class B, VCCI Class 2, EN 5502 Class B, EN 61000-3-2 Immunity EN 50082-1 X-ray DHHS 21 Subchapter J; PTB German X-ray Decree Power Management Energy Star Compliant 26 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Unpacking and inventorying the equipment Unpacking and inventorying the equipment ! WARNING: Never move the computer when the power is on. Excessive movement can cause catastrophic disk drive failure. Always power the system OFF before moving the computer. ! WARNING: Always wear an electrostatic discharge (ESD) strap when handling internal components. WARNING: WARNING: Note: Note: Always have up-to-date system backups before turning the computer off and moving the computer. Unpack the computer and associated peripheral equipment. Compare the contents of the carton to the shipping inventory list to verify that all equipment was delivered. Inspect all shipping cartons for evidence of physical damage. If a shipping carton is damaged, request that the carrier representative be present before the carton is opened. In the United States, contact the Services Support Organization (SSO) if any computer parts are defective on arrival. Contact Avaya customer service if any computer parts are missing. Outside of the United States, contact your Avaya representative or distributor if any computer parts are missing or defective. Issue 3.3 February 2003 27 Installation Parts list Verify that you have the following components of the Ultra 5 computer: ● Ultra 5 unit (including installed cards) and power cord ● Monitor and power cord ● Monitor cable ● Keyboard and cable ● Mouse and cable ● DDS4, 4-millimeter cartridge tapes (older systems will have QIC tapes) — One blank tape for backups — One tape that contains the factory configuration CMSADM filesystem backup — One tape drive cleaning cartridge In addition, other external components, disk drives and tape drives, may be part of the order. Verify that all expected parts have been delivered. 28 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Unpacking and inventorying the equipment Determining the computer model This book is written for several different models of the Ultra 5 computer. The differences between the models are few. This section describes how you can tell what model you have. Features Each of the different models have distinctive features that will also assist you in determining what model you have. ● Series 1 — 270 MHz CPU — 4.2-GB internal boot disk (4500 RPM) — 24X CD-ROM — 8-bit graphics ● Series 2 — 270 MHz CPU — 4.2-GB internal boot disk (5400 RPM) — 32X CD-ROM — 24-bit graphics ● Series 3 — 360 MHz CPU — 8.4-GB internal boot disk — 32X CD-ROM — 24-bit graphics — 50ns RAM — DDS4 external tape drive on newer models — autosensing power supply on newer models ● Series 3, Model 400 — 400 MHz CPU — 20-GB internal boot disk — DDS4 external tape drive on all models — autosensing power supply on all models Issue 3.3 February 2003 29 Installation Physical labeling Near the left-front corner of the computer, there is a label that has the serial number and other markings from the Sun factory. The models are marked as such: ● Series 1 – No special marking, just a serial number ● Series 2 – PGX24, plus the serial number ● Series 3 – Series 3, plus the serial number ● Series 3, Model 400 – BCD, Series 3, plus the serial number Software check Once the computer is operational, you can log in as root and enter the following command to identify the computer model: prtconf -vp | grep SUNW,3 ● Series 1 – model: SUNW,3.11 ● Series 2 – model: SUNW,3.15 ● Series 3 – model: SUNW,3.19 ● Series 3, Model 400 – model: SUNW,3.25 30 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Unpacking and inventorying the equipment Computer layout Familiarize yourself with the layout of the computer. Front Panel This figure shows the front panel of the Ultra 5. The diskette drive is not available if the optional second internal hard drive has been installed. 3.5-inch bracket (spare) System unit CD-ROM drive Diskette drive or second internal hard drive Standby switch u5_front.cdr Rear Panel (with SunSwift® card) This figure shows the rear panel when you have a SunSwift card, which is usually installed in PCI slot 2. The SunSwift card has one 68-pin SCSI connector and one ethernet RJ45 connector. Other PCI cards may be installed in slots 1 and 3. Power switch SunSwift card in PCI slot 2 PCI slot 3 PCI slot 1 Parallel printer connector Power supply fan Voltage selector switch (older models only) Serial port B Audio connectors Power cord Keyboard receptacle connector Serial port A Twisted-pair ethernet connector VGA connector u5_back_sunswift.cdr Issue 3.3 February 2003 31 Installation Rear Panel (with UltraSCSI card) This figure shows the rear panel when you have an UltraSCSI card, which is usually installed in PCI slot 2. The UltraSCSI card has two 68-pin SCSI connectors. Other PCI cards may be installed in slots 1 and 3. Power switch UltraSCSI card in PCI slot 2 (left) (left) Power supply fan Voltage selector switch (older models only) PCI slot 3 Parallel printer connector (right) Serial port B Audio connectors Power cord Keyboard receptacle connector PCI slot 1 Serial port A Twisted-pair ethernet connector VGA connector u5_back_uscsi.cdr 32 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Setting up power Setting up power To set up the AC power: ! WARNING: WARNING: DO NOT turn the computer on until you have verified that the input voltage selector switch has been set properly. Incorrect voltages will damage system components. 1. On the back of the computer, between the power cord receptacle and the power switch, locate the voltage selector switch. Newer models of the Ultra 5 use an autosensing power supply and do not have a voltage selector switch. Power switch Voltage selector switch (older models only) Power cord receptacle u5_power.cdr 2. If your model has a voltage selector switch, set the voltage selector switch to 115 or 230 V AC depending on your installation. 3. Turn off the AC power switch on the back of the computer. 4. Plug the IEC 320 end of the power cord into the AC connector. For installations outside of the United States and Canada, obtain a power cord for your local configuration. 5. Plug the power cord from the computer into an outlet on the UPS. A UPS provides a temporary electrical supply to a computer for several minutes, depending on the number of components connected to the UPS. For a CMS computer, a 2KVA minimum UPS is required for all installations. See your UPS documentation to determine the projected amount of backup battery time for your model. If the system is without power for longer than the backup time, the system may shut down improperly, and the customer could lose data. If a UPS is not being used, you must use a grounded outlet on a dedicated 15-amp circuit. Issue 3.3 February 2003 33 Installation Peripheral connectivity The following diagram shows how equipment is connected to the Ultra 5 when a SunSwift card is installed. The callouts are described in Parts list on page 36. Serial port A is used for single ACD Remote console P Telephone line to remote maintenance center J O An HSI/P card is used for up to four ACDs. A second HSI/P card is needed for eight ACDs. N Modem J M B Mouse Keyboard Black Box RS-449 - RS-232 interface converter A S T SAI/P Sun Ultra 5 Computer C Monitor System console External drives and ethernet switch links For detailed switch link connectivity, see CMS Switch Connections, Administration, and Troubleshooting, 585-215-876 I HSI/P H System Console X.25 switch links Black Box RS-449 - RS-232 interface converter SAI/P expander box (two maximum) Network hub For detailed network hub and NTS connectivity, see CMS Terminals, Printers, and Modems, 585-215-874 K D To terminals, printers, or modems SunSwift Q G K Disk drive 1 (optional) Target 0 L K K K L L G Ethernet port for switch link, R7 and later (supports up to eight ACDs) Disk drive 2 (optional) Target 1 G Disk drive 3 (optional) Target 2 For detailed switch link connectivity, see CMS Switch Connections, Administration, and Troubleshooting, 585-215-876 To terminals, printers, modems To terminals, printers, modems Parallel printer G R To terminals, printers, modems 8-port NTS no parallel port 8-port NTS 16-port NTS NTS patch panel (16 RS-232 Ports) G Disk drive 4 (optional) Target 3 64-port NTS NTS patch panel (16 RS-232 Ports) Tape drive 1 (required) Target 4 G NTS patch panel (16 RS-232 Ports) Tape drive 2 (optional) Target 5 NTS patch panel (16 RS-232 Ports) To terminals, printers, modems ultconp_sunswift.cdr 34 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Peripheral connectivity The following diagram shows how equipment is connected to the Ultra 5 when an UltraSCSI card is installed. The callouts are described in Parts list on page 36. Serial port A is used for single ACD Remote console P Telephone line to remote maintenance center J O Modem M Mouse A Keyboard Black Box RS-449 - RS-232 interface converter S SAI/P T Sun Ultra 5 Computer System console External drives Left SCSI Disk drive 1 (optional) Target 0 F R Disk drive 2 (optional) Target 1 Right SCSI Q Tape drive 1 (required) Target 4 Disk drive 3 (optional) Target 2 L NOTE: The “Left/Right” designation for the UltraSCSI card is based on the card being in slot 2. If the UltraSCSI card is in slot 1 or 3, connect the disk drives on the right and the tape drives on the left. 8-port NTS 16-port NTS 8-port NTS no parallel port To terminals, printers, To terminals, modems printers, modems NTS patch panel (16 RS-232 Ports) G Disk drive 4 (optional) Target 3 L L To terminals, printers, modems Tape drive 2 (optional) Target 5 K K K 64-port NTS To terminals, printers, or modems For detailed network hub and NTS connectivity, see CMS Terminals, Printers, and Modems, 585-215-874 K G G Network hub Ultra SCSI F G SAI/P expander box (two maximum) K E D C Monitor For detailed switch link connectivity, see CMS Switch Connections, Administration, and Troubleshooting, 585-215-876 I HSI/P H B An HSI/P card is used for up to four ACDs. A second HSI/P card is needed for eight ACDs. N J System Console X.25 switch links Black Box RS-449 - RS-232 interface converter Parallel printer NTS patch panel (16 RS-232 Ports) NTS patch panel (16 RS-232 Ports) NTS patch panel (16 RS-232 Ports) To terminals, printers, modems ultconp.cdr Issue 3.3 February 2003 35 Installation Parts list The following table lists parts that are required to connect most of the external devices to the Ultra 5 computer. For information about connecting terminals, printers, and modems to the Ultra 5 computer, see Avaya CMS Terminals, Printers, and Modems, 585-215-874. For information about switch connections for CMS, see Avaya CMS Switch Connections, Administration, and Troubleshooting, 585-215-876. Connectivity diagram call out Comcode, or part of comcode A1 N/A2 B 1 Description Keyboard cable Mouse with cable C1 Monitor cable D1 407938679 SunSwift card (10/100Mbps F/W UltraSCSI PCI Adapter) 1 408106664 UltraSCSI card (Dual-port PCI Adapter) E F1 68-to-68 pin VHDCI cable (two provided) G1 407934470 68-to-68 pin SCSI cable and AC power cord 1 408128288 HSI/P card (up to two may be installed) H I1 Quad cable (one per HSI/P card) J 407086818 RS-449 cable (10 feet, 3 meters) K 407086826 Category 5 UTP cord (10 feet, 3 meters) L 407086859 CentreCOM® transceiver M 846373413 DB9-to-RJ45 straight-through modem adapter N 846983039 10-wire modular cable (10 feet, 3 meters) O 846362770 RJ45-to-DB25 remote console adapter P 407633999 Varies Sportster® 33.6 remote console modem Comsphere® 3910 remote console modem Q 408045326 Parallel printer cable R1 N/A2 S1 T1 N/A 407925718 DDS4 4mm tape drive (20/40-GB) SLR5 QIC tape drive (4/8-GB) XL/XS/DX 8mm tape drive (7/14-GB) 408128247 SAI/P card (up to two may be installed) SAI/P expander box (one per SAI/P card) 1. Sun Microsystems provides maintenance sparing for these parts. 2. The comcode for this bundle changes regularly and may not be ordered for maintenance spares, so it is not listed in the table. This bundle includes the processor, peripherals, and other equipment. 36 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Connecting the monitor and keyboard Connecting the monitor and keyboard The following figure shows how to connect the monitor and keyboard to the Ultra 5. Key: A = Keyboard cable B = Mouse and cable C = Monitor/video cable VGA connector Mouse C Keyboard connector Monitor Keyboard B A u5_console.cdr To connect the monitor and keyboard: 1. Make sure the computer power switch is set to off. 2. Connect the following components: ● Keyboard (connects to the keyboard connector) ● Mouse (connects to the keyboard) ● Monitor (connects to the VGA connector) ● Power cord (connects to the UPS or wall outlet) This basic configuration represents the system console terminal. ! CAUTION: CAUTION: Once you have connected the keyboard and power-up the system, do not disconnect the keyboard while the system is in operation. If the keyboard becomes unplugged, see Keyboard becomes unplugged on page 183 for recovery procedures. Issue 3.3 February 2003 37 Installation Connecting the remote console modem This section describes how to connect the remote console modem to the computer. This modem allows personnel at a remote support center to dial in and do maintenance on the computer. The modem is a U.S. Robotics Sportster 33.6 Faxmodem, a Paradyne Comsphere 3910 modem, or a modem provided locally. The following figure shows remote console modem connectivity. . Key: M = DB9-RJ45 adapter N = Modular cord O = RJ45-DB25 adapter Serial port B M Telephone line to remote maintenance center O Modem N u5_remconsole.cdr To connect the remote console modem: 1. Connect the DB9-to-RJ45 straight-through adapter (M) to serial port B on the back of the Ultra 5. 2. Connect the modular cord (N) to the RJ45 end of the adapter (M). 3. Connect the other end of the modular cord (N) to the RJ45 end of the RJ45-to-DB25 remote console adapter (O). 4. Connect the remote console adapter (O) to the RS-232C port on the modem. The RS-232C port on the Comsphere 3910 is labeled “DTE1.” 5. Connect the telephone line to the jack labeled “LINE” on the Sportster modem, or labeled “DIAL” on the Comsphere 3910 modem. 6. Connect the power cable to the modem and plug into a socket. Do not turn the power on yet. Instructions for powering on the modem are given in Setting the remote console modem options on page 50. 38 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Connecting to external interfaces Connecting to external interfaces A variety of external I/O components and interfaces may be required depending on the configuration chosen by the customer. This section describes some of the most likely configurations. Refer to the following subsections as appropriate for your installation: ● Connecting the switch link on page 39 ● Connecting the serial port expander box on page 40 ● Connecting external SCSI devices on page 41 Procedures for connecting a network hub unit and an NTS are found in Avaya CMS Terminals, Printers, and Modems, 585-215-874. Connecting the switch link There are two ways to connect the CMS computer to a switch: ● using TCP/IP over a local area network (LAN) ● using X.25 protocol over a hard-wired or switched link Note: Note: Some CMS loads do not support the X.25 protocol. Contact the National Customer Care Center or consult with your product distributor or representative to verify if the X.25 protocol is supported on your CMS system. One CMS computer can collect data from up to eight different switches. To the CMS computer, each switch represents one ACD. Depending on the release of the switch and the release of the CMS software, you can have all switches connected using TCP/IP, all switches connected using X.25 protocol, or some combination of the two protocols. For detailed information about how to connect and administer the switch link, see Avaya CMS Switch Connections, Administration, and Troubleshooting, 585-215-876. Issue 3.3 February 2003 39 Installation Connecting the serial port expander box To connect serial devices to the Ultra 5, you can use a Serial Asynchronous Interface/PCI (SAI/P) expander box. The SAI/P card is used to connect terminals, printers, and modems to the computer. Each SAI/P card is shipped with an expander box that attaches to the SAI/P card and breaks out eight RS232 serial ports (see the figure below). There can be up to two SAI/P cards and expander boxes on each Ultra 5. SAI/P card SAI/P expander box u5_saip_box.cdr 40 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Connecting to external interfaces Connecting external SCSI devices This section describes how to connect the SCSI devices (tape drives and disk drives) to the Ultra 5 computer. SCSI devices connect to either the SunSwift card or to the Dual-Channel UltraSCSI card. SunSwift connections The following figure shows how to connect UniPack SCSI disk drives and tape drives to a SunSwift card. A 68-to-68-pin SCSI cable connects from the SunSwift PCI card on the back of the computer to the IN connector on the back of the SCSI device that is closest to the computer. If you have more than one SunSwift card, connect the drives to the card in the lowest slot number. A 68-to-68 pin SCSI cable connects from the OUT connector of that device to the IN connector of the next device. Continue this process until all assigned devices are connected in the SCSI chain. . Stack of three external SCSI devices Target address switch IN OUT IN OUT IN OUT scsi_sunswift.cdr 68-to-68 pin SCSI cable Back panel of Ultra 5 SunSwift card in PCI slot 2 68-to-68 pin SCSI cable When connecting SCSI devices, the last device in the chain MUST be terminated, either via an auto-terminated device or with a manual terminator. When using an auto-terminated SCSI device, you do not need to connect a SCSI terminator to the OUT connector of the last SCSI device in the chain. To verify that the last device is auto-terminated, check the LEDs labeled Auto Term High and Auto Term Low on the back panel of the device. In a CMS configuration, both LEDs are lit on the last device in the SCSI chain. If a device in the SCSI chain is not the last device, neither termination LED is lit. When using a manually-terminated device, you must connect a SCSI terminator to the OUT connector of the last SCSI device in the chain. When you connect the SCSI terminator to the OUT connector, the LED on the terminator is lit. Issue 3.3 February 2003 41 Installation The following figure shows the SCSI cabling schemes that are possible with a SunSwift card that is installed in an Ultra 5 computer. W 68-68 68-68 68-68 68-68 68-68 UniPack Tape Drive 2 (optional) A W UniPack Tape Drive 1 (required) W W UniPack Disk Drive 4 (optional) W W UniPack Disk Drive 3 (optional) W W UniPack Disk Drive 2 (optional) W W UniPack Disk Drive 1 (optional) W W SCSI Connector scsicble_swift.cdr 68-68 W = 68-68 pin SCSI cable A = Auto-terminated SCSI devices are addressed as shown in the following table. Device Address Disk drive 1 0 Disk drive 2 1 Disk drive 3 2 Disk drive 4 3 Tape drive 1 4 Tape drive 2 5 ! Important: Important: Do not use a target address greater than 5. The addresses are set using the target address switches on the back of each SCSI device. Before setting the target address, make sure that the power is off on the SCSI devices. 2 + Press this side to decrease the address number. Press this side to increase the address number. scsiidsw.cdr 42 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Connecting to external interfaces UltraSCSI connections The following figure shows how to connect UniPack SCSI disk drives and tape drives to an UltraSCSI card. A 68-to-68-pin VHDCI SCSI cable connects from the UltraSCSI PCI card on the back of the computer to the IN connector on the back of the SCSI device that is closest to the computer. A 68-to-68 pin SCSI cable connects from the OUT connector of that device to the IN connector of the next device. Continue this process until all assigned devices are connected in the SCSI chain. Stack of three external SCSI devices IN Target address switch 68-to-68 pin SCSI cable scsiuni.cdr OUT Back panel of Ultra 5 IN OUT (left) IN (right) OUT Dual-channel UltraSCSI card in PCI slot 2 68-to-68 pin VHDCI cable When connecting SCSI devices, the last device in the chain MUST be terminated, either via an auto-terminated device or with a manual terminator. When using an auto-terminated SCSI device, you do not need to connect a SCSI terminator to the OUT connector of the last SCSI device in the chain. To verify that the last device is auto-terminated, check the LEDs labeled Auto Term High and Auto Term Low on the back panel of the device. In a CMS configuration, both LEDs are lit on the last device in the SCSI chain. If a device in the SCSI chain is not the last device, neither termination LED is lit. When using a manually-terminated device, you must connect a SCSI terminator to the OUT connector of the last SCSI device in the chain. When you connect the SCSI terminator to the OUT connector, the LED on the terminator is lit. Issue 3.3 February 2003 43 Installation The following figure shows the SCSI cabling schemes that are possible with an UltraSCSI card that is installed in slot 2 of an Ultra 5 computer. UniPack Disk Drive 1 (optional) V W Left SCSI Connector V 68-68 UniPack Tape Drive 2 (optional) 68-68 W W 68-68 (required) V V W 68-68 UniPack Tape Drive 1 Right SCSI Connector Note: W W UniPack Disk Drive 4 (optional) UniPack Disk Drive 3 (optional) UniPack Disk Drive 2 (optional) W W A 68-68 V = 68-68 pin VHDCI cable W = 68-68 pin SCSI cable A = Auto-terminated A 68-68 scsicble.cdr Note: The “Left/Right” designations shown above are based on the UltraSCSI card being installed in slot 2. If the UltraSCSI card is installed in slots 1 or 3, connect the disk drives to the right connector and the tape drives to the left connector. 44 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Connecting to external interfaces SCSI devices are addressed as shown in the following table. Device Address Disk drive 1 0 Disk drive 2 1 Disk drive 3 2 Disk drive 4 3 Tape drive 1 4 Tape drive 2 5 ! Important: Important: Do not use a target address greater than 5. These addresses are set using the target address switches on the back of each SCSI device. Before setting the target address, make sure that the power is off on the SCSI devices. 2 + Press this side to decrease the address number. Press this side to increase the address number. scsiidsw.cdr Issue 3.3 February 2003 45 Installation Turning the system on and verifying POST Once you assemble the system, including the external devices that are shipped with your system, turn the system on and verify POST (Power On Self Test). To turn the system on and verify POST: 1. Plug the power cord of the UPS into an AC outlet. 2. Turn on the power to the UPS. 3. Turn on all external SCSI devices starting with the device farthest from the system and working toward the system. 4. Turn on the system monitor. 5. Turn on the system. Note: Note: The POST diagnostics will occur each time you turn on the system. The POST tests the basic system components. This may take several minutes 6. While the system is booting up, press Stop+A simultaneously to put the system in the monitor mode. The ok prompt is displayed. 7. Enter the following commands: setenv auto-boot? false reset-all The system resets to the ok prompt. 46 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Turning the system on and verifying POST 8. Enter: probe-ide This verifies that the system sees all enhanced integrated drive electronics (EIDE) devices. A message similar to the following is displayed: Device 0 ( Primary Master ) ATA Model: STxxxxxx Device 1 ( Primary Slave ) Not Present (or) ATA Model: STxxxxxx Device 2 ( Secondary Master ) Removable ATAPI Model: CRD-xxxxx Device 3 ( Secondary Slave ) Not Present (or) Removable ATAPI Model: xxxx In this example, the devices listed are as follows: Note: ● Device 0 is the primary internal hard drive. ● Device 1 is the optional second internal hard drive, if present. ● Device 2 is the CD-ROM drive. ● Device 3 is the floppy drive, if present. Note: The actual devices listed depends on the devices installed on the EIDE bus. 9. Enter: reset-all The system resets to the ok prompt. Issue 3.3 February 2003 47 Installation 10. Enter: probe-scsi-all This verifies that the system sees all external SCSI devices. A message similar to the following is displayed: /pci@1f,0/pci@1/pci@1/SUNW,isptwo@4 Target 0 Unit 0 Disk QUANTUM VK4550J SUN4.2G8610 Target 4 Unit 0 Removeable Tape HP C5683A C911 In this example, the devices listed are as follows: ● Target 0 is an external 4.2-GB hard drive. ● Target 4 is an external DDS4 tape drive. Note: The actual devices listed depends on the devices installed on the SCSI bus. Note: 11. When you have verified that the system recognizes all of its devices, enter the following commands: ! CAUTION: CAUTION: If you fail to enter these commands, any reboots that you do in the future will stop at the boot prompt instead of proceeding through the normal boot-up process. setenv auto-boot? true boot -r The system reboots. 48 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Identifying installed PCI cards Identifying installed PCI cards If there are problems with the PCI cards, do the following to troubleshoot the problem. If all PCI cards are operational, you can skip this section. At the command prompt, enter: /usr/platform/‘uname -m‘/sbin/prtdiag -v | pg In the section called IO Cards, there is a listing of the PCI cards. The following are examples of some of the entries you may see. The display you see depends on your specific configuration. . . ========================= IO Cards ========================= Brd --0 0 0 0 0 0 0 . . Bus# Freq Type MHz ---- ---PCI-1 33 PCI-1 33 PCI-1 33 PCI-1 33 PCI-2 33 PCI-2 33 PCI-2 33 Slot ---1 1 2 3 1 2 3 Name -------------------------------ebus network-SUNW,hme SUNW,m64B ide-pci1095,646 pci114f,1c-pci114f,1c pci-pci1011,24 pci1214,334-pci1214,334 Model ---------------------- ATY,GT-B In this example: ● Slot 1 is an SAI/P card ● Slot 2 is a SunSwift card ● Slot 3 is an HSI/P card Issue 3.3 February 2003 49 Installation Setting the remote console modem options The computer supports the U.S. Robotics Sportster 33.6 Faxmodem and the Paradyne Comsphere 3910 modem for remote console access. The options for any other modems must be set based on local instructions. For instructions for connecting the modem, see Connecting the remote console modem on page 38. Sportster 33.6 faxmodem The Sportster 33.6 faxmodems are optioned at the factory. Use this procedure only if the modem has lost the factory option settings. To set the options for the Sportster 33.6 faxmodem: 1. Set DIP switches 1, 3, 7, and 8 on the back panel of the Sportster modem to the down (ON) position, and switches 2, 4, 5, and 6 to the up (OFF) position. 2. Turn on the remote console modem. 3. At the system console, log in as root. 4. Enter: /cms/install/bin/abcadm -r ttyb The following message is displayed: ttyb is currently set to be incoming Are you sure you want to change it? [y,n,?] 5. Enter: y The following message is displayed: ttyb administration removed The port monitor turns off. 50 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Setting the remote console modem options 6. Enter the following command: cu -s 9600 -b 8 -l cua/b The following message is displayed: Connected 7. Enter the following commands: at&f1 (loads the factory default configuration into active memory) at&w0 (writes the current configuration to NVRAM template Y0) Note: Note: Use numerical ones and zeros when entering the options. 8. After you enter the options, disconnect from the modem by entering a tilde and a period (~.). 9. Set DIP switches 4 and 8 on the back panel of the Sportster modem to the down (ON) position. Set all other DIP switches to the up (OFF) position. 10. Reset the modem by turning the power off and back on. 11. Enter: /cms/install/bin/abcadm -i -b 9600 ttya The Terminal Ready (TR) LED lights on the modem and the following message is displayed: ttya set to incoming port 9600 baud 12. If the TR LED is not lit, enter: ps -ef | grep sac A message similar to the following should be displayed: root root 377 9723 1 9666 0 14:39:30 ? 0 09:16:26 pts/9 0:00 /usr/lib/saf/sac -t 300 0:00 grep sac Additional references – For additional information, see the U.S. Robotics Sportster Modems Users Guide. Issue 3.3 February 2003 51 Installation Paradyne Comsphere 3910 modem The Paradyne Comsphere 3910 modem is used for many locations outside of the United States. These modems are not optioned at the factory. Recommended options The recommended options for the Comsphere 3910 modem include selecting the factory-preset defaults for “UNIX_Dial” with the following two changes: ● Asynchronous DTE Rate is changed to 9600 ● Dial Line Rate is changed to 9600 (V32b) Option buttons The seven buttons that are used to set the modem options include: ● Single Up Arrow. Move up one level in the menu tree ● Double Up Arrow. Move to the top-level menu ● Left Arrow. Move to the previous choice for the current level in the menu tree ● Right Arrow. Move to subsequent choice for the current level in the menu tree ● Function 1 (F1). Select the choice, if any, that is currently displayed above F1 ● Function 2 (F2). Select the choice, if any, that is currently displayed above F2 ● Function 3 (F3). Select the choice, if any, that is currently displayed above F3 Single Up Arrow Double Up Arrow Right Arrow Left Arrow Function keys 52 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting 3910.cdr Setting the remote console modem options Setting the options To set the options on the Comsphere 3910, use the following procedures. Configuring Factory/Async_Dial 1. Press F2 to select “Configure.” “Ld EditArea frm” is displayed. 2. Press the Right Arrow four times. “Factory” is displayed. 3. Press F1 to select “Factory.” “Ld Fact Preset:” is displayed. 4. Press Right Arrow four times. 5. Press F1 to select “UNIX_Dial.” 6. Press F3 to select “Save.” “Sav EditArea to” is displayed. 7. Press F1 to save to “Active(Saved).” Since you are changing the active area to a new set of options (that is, “Factory/Async_Dial”), the modem automatically performs another Power-On-Self-Test (POST). Since the new options match the way the modem is connected, the ALRM LED does not turn red. “Idle: 19.2” and “Status Configure” are displayed. To return to the top-level menu, press the Double Up Arrow. Setting the data rate 1. Press F2 to select “Configure.” “Ld EditArea frm” is displayed. 2. Press the Right Arrow once. “Active(Saved)” is displayed. 3. Press F1. “Choose Function” is displayed. 4. Press F1 to select “Edit.” “Edit StrapGroup” is displayed. 5. Press F1 to select “DTE_Interface.” “Async/Sync Mode” is displayed. 6. Press F1 to select “Nxt.” “Async DTE Rate” is displayed. Issue 3.3 February 2003 53 Installation 7. Press the Right Arrow five times to display “9600.” 8. Press F2 to select “9600.” Setting the handshake options 1. Press F1 for “Nxt.” “Asyn #Data Bits (8)” is displayed. 2. Press F1 for “Nxt.” “Asyn Parity Bit (None)” is displayed. 3. Press F1 for “Nxt.” “Asyn #Stop Bits (1)” is displayed. 4. Press F1 for “Nxt.” “DTR Action (Ignore)” is displayed. 5. Press F1 for “Nxt.” “DSR Control (Forced_On)” is displayed. 6. Press F1 for “Nxt.” “RTS Action (Ignore)” is displayed. 7. Press F1 for “Nxt.” “CTS Control (WinkWhenDisc)” is displayed. 8. Press F1 for “Nxt.” “RTS/CTS Delay (0 msec)” is displayed. 9. Press F1 for “Nxt.” “LSD Control (WinkWhenDisc)” is displayed. 10. Press F1 for “Nxt.” “CT111_Rate Cntl (Disable)” is displayed. 11. Press F1 for “Nxt.” “DTE_Rate=VF (Disable)” is displayed. 12. Press F1 for “Nxt.” “Extend Main Ch. (Disable)” is displayed. 13. Press F1 for “End.” “Edit StrapGroup” is displayed. 54 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Setting the remote console modem options Setting the Dial_Line strap group 1. Press the Right Arrow three times to get to the “Dial_Line” strap group. Nothing needs to be changed for CMS in the “DTE_Dialer” or “Line_Dialer” strap groups, so you can skip them. 2. Press F1 to edit the “Dial_Line” strap group. “Dial Line Rate” is displayed. 3. Press the Right Arrow four times for “9600(V32b).” 4. Press F2 to select “9600(V32b).” 5. Press F1 for “Nxt.” “V32bis Automode (Enable)” is displayed. 6. Press F1 for “Nxt.” “V32bis Autorate (Enable)” is displayed. 7. Press F1 for “Nxt.” “Dial Tx Level (Permissv (-9))” is displayed. 8. Press F1 for “Nxt.” “V22b Guard Tone (Disable)” is displayed. 9. Press F1 for “Nxt.” “V32bis Train (Long)” is displayed. 10. Press F1 for “End.” “Edit StrapGroup” is displayed. The other strap groups (“V42/MNP/Buffer,” “Test,” “Misc,” and “Security”) are not changed for CMS. Saving your settings 1. Press the Single Up Arrow to display “Choose Function” and “Edit Save.” 2. Press F3 to select “Save.” “Save EditArea to” is displayed. 3. Press F1 to select “Active(Saved).” “Command Complete” is displayed. 4. Press the Single Up Arrow again to display “Save EditArea to.” 5. Press the Right Arrow once to select “Customer 1.” 6. Press F1 to save to “Customer 1.” “Command Complete” is displayed. Issue 3.3 February 2003 55 Installation 7. Press the Double Up Arrow. “Idle: 9600” and “Status Configure” are displayed. If the modem is powered off, it should return to this state when it is powered on. 8. To check the status of the Comsphere 3910 modem, use the “Status” choice in the top level menu, or use the Right and Left Arrow buttons to view other top-level menu choices. 56 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Turning the system over for provisioning Turning the system over for provisioning After completing the physical installation of the system, the installation continues with software provisioning. This is often done with the support of the Avaya CMS Provisioning group. Provisioning the system consists of the following: ● Setting up CMS ● Authorizing features ● Adding logins and passwords ● Testing the software To continue with provisioning, see the chapter “Turning the system over to the customer” in the software installation, maintenance, and troubleshooting document appropriate for your version of CMS. Issue 3.3 February 2003 57 Installation 58 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintenance Overview This chapter describes the following maintenance procedures: ● Computer layout on page 60 ● ESD precautions on page 63 ● Maintaining PCI cards on page 64 ● Maintaining disk drives on page 83 ● Replacing the CD-ROM drive on page 130 ● Maintaining tape drives on page 135 ● Adding memory and replacing the CPU on page 147 Issue 3.3 February 2003 59 Maintenance Computer layout Familiarize yourself with the layout of the Ultra 5. Front Panel This figure shows the front panel of the Ultra 5. The diskette drive is not available if the optional second internal hard drive has been installed. System unit 3.5-inch bracket (spare) Diskette drive or second internal hard drive CD-ROM drive Standby switch u5_front.cdr 60 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Computer layout Rear Panel (with SunSwift card) This figure shows the rear panel when you have a SunSwift card, which is usually installed in PCI slot 2. The SunSwift card has one 68-pin SCSI connector and one ethernet RJ45 connector. Other PCI cards may be installed in slots 1 and 3. Power switch SunSwift card in PCI slot 2 PCI slot 3 PCI slot 1 Parallel printer connector Power supply fan Voltage selector switch (older models only) Serial port B Audio connectors Power cord Keyboard receptacle connector Serial port A Twisted-pair ethernet connector VGA connector u5_back_sunswift.cdr Issue 3.3 February 2003 61 Maintenance Rear Panel (with UltraSCSI card) This figure shows the rear panel when you have an UltraSCSI card, which is usually installed in PCI slot 2. The UltraSCSI card has two 68-pin SCSI connectors. Other PCI cards may be installed in slots 1 and 3. Power switch UltraSCSI card in PCI slot 2 (left) (left) Power supply fan Voltage selector switch (older models only) PCI slot 3 Parallel printer connector (right) Serial port B Audio connectors Power cord Keyboard receptacle connector PCI slot 1 Serial port A Twisted-pair ethernet connector VGA connector u5_back_uscsi.cdr 62 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting ESD precautions ESD precautions Before you work on components inside the Ultra 5 computer: 1. Make sure that the computer is plugged in to AC power. 2. Make sure that the power is off. 3. Attach the Electro-Static Discharge (ESD) wrist strap to the chassis frame and to your wrist. See the following figure. PCI slot 2 screws u5_wriststrap.cdr 4. Unplug the AC power cord. Issue 3.3 February 2003 63 Maintenance Maintaining PCI cards Overview Procedures in this section include the following: ● Identifying free card slots ● PCI card configuration on page 65 ● Installing or removing PCI cards on page 66 ● Replacing an UltraSCSI card with a SunSwift card on page 68 ● SAI/P cards on page 71 ● Installing HSI/P cards on page 77 Required references You need access to the following documents to do procedures in this section: ● Avaya CMS R3V11 Software Installation, Maintenance, and Troubleshooting, 585-215-115 ● Avaya CMS R3V9 Software Installation, Maintenance, and Troubleshooting, 585-215-956 ● Avaya CMS R3V8 Software Installation, Maintenance, and Troubleshooting, 585-210-941 ● Avaya CMS Software Installation and Setup (R3V5 and R3V6), 585-215-866 ● Avaya CMS Switch Connections, Administration, and Troubleshooting, 585-215-876 ● Sun Ultra 5 Service Manual Identifying free card slots There are three PCI slots on the back of the Ultra 5 computer. Empty slots are covered by filler panels. Every computer will have either a SunSwift SCSI/Ethernet or UltraSCSI card installed in Slot 2. 64 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining PCI cards PCI card configuration Depending on your configuration, the PCI cards will be installed in the slots shown below. Card PCI Slot Comments SunSwift or UltraSCSI PCI 2, 1, or 3 Required. A SunSwift card is installed in every computer to provide a dedicated ethernet connection to the switch, and a SCSI interface to external tape and disk drives. Additional SunSwift cards can be installed in the other slots. HSI/P PCI 1 or PCI 3 Optional. HSI/P cards are not required when using ethernet for switch link connectivity. Use PCI 1 for the first card, which supports four ACDs. Use PCI 1 and 3 for two cards, which support eight ACDs. Note: Note: Some CMS loads do not support the X.25 protocol. Contact the National Customer Care Center or consult with your product distributor or representative to verify if the X.25 protocol is supported on your CMS system. SAI/P PCI 1 or PCI 3 Optional. SAI/P cards provide serial port connectivity for printers and terminals. Use PCI 1 for the first card, which supports eight serial devices. Use PCI 1 and 3 for two cards, which supports 16 serial ports. Token Ring PCI 3 Optional. Installation and setup of this card is done by Professional Services in the United States, or by special arrangement outside of the United States. Issue 3.3 February 2003 65 Maintenance Installing or removing PCI cards Use the following general instructions when installing, moving, and removing PCI cards. Other sections in this chapter describe specific PCI card maintenance instructions. Use those instructions as appropriate. Note: Note: If you plan to install an optional second internal hard drive, install it before you install any PCI cards. To install or remove a card: 1. For a system currently in operation, verify that you have a recent CMSADM file system backup before you change card configurations. 2. Enter: /usr/sbin/shutdown -y -i0 -g0 This shuts down the system. 3. Turn off the system. 4. Turn off the system monitor. 5. Turn off all external SCSI devices starting with the device closest to the system and working toward the farthest device. ! WARNING: WARNING: You must wear an ESD wrist strap when installing or removing hardware components to prevent electrical discharge that can damage the system. 6. Remove the cover of the Ultra 5. 7. Disconnect the AC power cord. 8. Select an unused slot to add a card, or select what card you are removing. 66 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining PCI cards 9. Add or remove the card as shown in the following figure. PC riser board PCI card PCI slot 2 PCI slot 3 Screw PCI slot 1 u5_pcicard.cdr 10. Remove the ESD wrist strap. 11. Reattach the cover. 12. Reconnect the AC power cord. 13. Turn on all external SCSI devices starting with the device farthest from the system and working toward the system. 14. Turn on the system monitor. 15. Turn on the system. 16. Press Stop+A simultaneously after the console banner is displayed, but before the system starts booting. 17. Enter: boot -r This reboots the system so that it recognizes the new configuration. 18. Perform a CMSADM file system backup to back up the updated system configuration. See your CMS software installation, maintenance, and troubleshooting document for details. Issue 3.3 February 2003 67 Maintenance Replacing an UltraSCSI card with a SunSwift card This section describes how to replace an UltraSCSI card with a SunSwift card. This is done when the customer wants to add a second ethernet port. Prerequisites ● Obtain a SunSwift PCI card. ● Obtain one or two 68-to-68 pin SCSI cables (comcode 407934470, part number 595-4851-xx). ● Do a CMSADM backup. ● Turn off CMS before beginning this procedure. Procedure To replace an UltraSCSI card with a SunSwift card: 1. Enter: /usr/sbin/shutdown -y -i0 -g0 This shuts down the system. 2. Turn off the system. 3. Turn off the system monitor. 4. Turn off all external SCSI devices starting with the device that is closest to the system and working toward the farthest device. ! WARNING: WARNING: You must wear an ESD wrist strap when installing or removing hardware components to prevent electrical discharge that can damage the system. 5. Disconnect each 68-to-68 pin VHDCI cable from the UltraSCSI card and from the first external device in each existing SCSI chain. There may be one chain of disk drives and one chain of tape drives. 6. Remove the cover of the Ultra 5. 7. Disconnect the AC power cord. 68 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining PCI cards 8. Remove the UltraSCSI card. It should be located in PCI slot 2. PC riser board PCI card PCI slot 2 PCI slot 3 Screw PCI slot 1 u5_pcicard.cdr 9. Install the SunSwift card in PCI slot 2 (or wherever the UltraSCSI card was installed). 10. Reconfigure the SCSI devices in the order shown in the following figure. W 68-68 scsicble_swift.cdr 68-68 68-68 68-68 UniPack Tape Drive 2 (optional) A W UniPack Tape Drive 1 (required) W W UniPack Disk Drive 4 (optional) W W UniPack Disk Drive 3 (optional) W W UniPack Disk Drive 2 (optional) W W UniPack Disk Drive 1 (optional) W W SCSI Connector 68-68 68-68 W = 68-68 pin SCSI cable A = Auto-terminated Issue 3.3 February 2003 69 Maintenance SCSI devices are addressed as shown in the table below. These addresses are set using the Target Address Switches on the back of each SCSI device. Device Address Disk Drive 1 0 Disk Drive 2 1 Disk Drive 3 2 Disk Drive 4 3 Tape Drive 1 4 Tape Drive 2 5 ! Important: Important: Do not use a target address greater than 5. 11. Remove the ESD wrist strap. 12. Reattach the cover. 13. Reconnect the AC power cord. 14. Turn on all external SCSI devices starting with the device that is farthest from the system and working toward the system. 15. Turn on the system monitor. 16. Turn on the system. 17. Press Stop+A simultaneously after the console banner is displayed, but before the system starts booting. 18. Enter: boot -r This reboots the system so that it recognizes the new configuration. 19. Perform a CMSADM file system backup to back up the updated system configuration. See your CMS software installation, maintenance, and troubleshooting document for details. 70 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining PCI cards SAI/P cards The Serial Asynchronous Interface/PCI (SAI/P) card connects terminals, printers and modems to the computer. The computer can accommodate two SAI/P cards. Each SAI/P card is associated with an external, 8-port expander box. Identifying device entry names for ports on an SAI/P card When the SAI/P card driver is installed, device entries are created to access the physical ports on the expander box. The device name that is created is /dev/term/N, where N represents SAI/P slot and expander box port entries. For example, when two SAI/P cards are installed, the card in the lowest numbered slot is associated with physical ports a000-a007, while ports for the second card are denoted by b000-b007. To display the port designations for each SAI/P card, use the /cms/toolsbin/display_ports command. A response similar to the following is displayed: /dev/term devices:a000 a001 a002 a003 a004 a005 a006 a007 # Adding, moving, or removing an SAI/P card This section describes how to add, remove or move an SAI/P card. Adding an SAI/P card – To add an SAI/P card: 1. Identify the existing SAI/P cards installed in the system. 2. Verify that you have a recent CMSADM file system backup before you change card configurations. 3. Enter: /usr/sbin/shutdown -y -i0 -g0 This shuts down the system. 4. Turn off the system. 5. Turn off the system monitor. 6. Turn off all external SCSI devices starting with the device that is closest to the system and working toward the farthest device. 7. Decide where you will install the new SAI/P card. Insert the SAI/P card into the Ultra 5. See Installing or removing PCI cards on page 66 for more information. 8. Connect the expander box to the new SAI/P card. Issue 3.3 February 2003 71 Maintenance 9. Turn on all external SCSI devices starting with the device that is farthest from the system and working toward the system. 10. Turn on the system monitor. 11. Turn on the system. 12. Press Stop+A simultaneously after the console banner is displayed, but before the system starts booting. 13. Enter: boot -r This reboots the system so that it recognizes the new configuration. 14. Enter the following commands: sacadm -l pmadm -l These commands display existing administration information. Record this information for later use. 15. Enter: pmadm -r -p ttysaipslot -r ttyportdesignator This removes port administration for all SAI/P cards, where slot indicates slot a or slot b, and portdesignator is the full SAI/P port designation (a000, a001, and so on). 16. Remove the SAI/P software drivers. Refer to Removing SAI/P drivers and utilities on page 75. 17. Install the SAI/P software driver. See your CMS software installation, maintenance, and troubleshooting document for details. 18. Administer all SAI/P ports cards. 19. Perform a CMSADM file system backup to back up the updated system configuration. See your CMS software installation, maintenance, and troubleshooting document for details. 72 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining PCI cards Moving an SAI/P card – When moving SAI/P cards, remember to preserve the original sequence of the cards. To do this, you many need to move more than one card. See Identifying device entry names for ports on an SAI/P card on page 71 to determine the ordering sequence. To move an SAI/P card to a different PCI slot location. 1. Verify that you have a recent CMSADM file system backup before you change card configurations. 2. Remove the SAI/P software drivers. Refer to Removing SAI/P drivers and utilities on page 75. 3. Enter: /usr/sbin/shutdown -y -i0 -g0 This shuts down the system. 4. Turn off the system. 5. Turn off the system monitor. 6. Turn off all external SCSI devices starting with the device that is closest to the system and working toward the farthest device. 7. Remove the SAI/P card from the PCI slot. 8. Install the SAI/P card into a different PCI slot. See Installing or removing PCI cards on page 66 for more information. ! CAUTION: CAUTION: Remember to preserve the original ordering sequence of the SAI/P cards. 9. Turn on all external SCSI devices starting with the device that is farthest from the system and working toward the system. 10. Turn on the system monitor. 11. Turn on the system. 12. Press Stop+A simultaneously after the console banner is displayed, but before the system starts booting. 13. Enter: boot -r This reboots the system so that it recognizes the new configuration. 14. Install the SAI/P software driver. See your CMS software installation, maintenance, and troubleshooting document for details. 15. Perform a CMSADM file system backup to back up the updated system configuration. See your CMS software installation, maintenance, and troubleshooting document for details. Issue 3.3 February 2003 73 Maintenance Removing an SAI/P card – To remove an SAI/P card: 1. Verify that you have a recent CMSADM file system backup before you change card configurations. 2. Enter the following commands: sacadm -l pmadm -l These commands display existing administration information. Record this information for later use. 3. Enter: pmadm -r -p ttysaipslot -r ttyportdesignator This removes port administration for all SAI/P cards, where slot indicates slot a or slot b, and portdesignator is the full SAI/P port designation (a000, a001, and so on). 4. Remove the SAI/P software drivers. Refer to Removing SAI/P drivers and utilities on page 75. 5. Enter: /usr/sbin/shutdown -y -i0 -g0 This shuts down the system. 6. Turn off the system. 7. Turn off the system monitor. 8. Turn off all external SCSI devices starting with the device that is closest to the system and working toward the farthest device. 9. Remove the SAI/P card from the system. See Installing or removing PCI cards on page 66 for more information. 10. Turn on all external SCSI devices starting with the device that is farthest from the system and working toward the system. 11. Turn on the system monitor. 12. Turn on the system. 13. Press Stop+A simultaneously after the console banner is displayed, but before the system starts booting. 14. Enter: boot -r This reboots the system so that it recognizes the new configuration. 15. Readminister all terminals, modems, and printers connected to the SAI/P expander box. 74 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining PCI cards 16. Perform a CMSADM file system backup to back up the updated system configuration. See your CMS software installation, maintenance, and troubleshooting document for details. Removing SAI/P drivers and utilities To remove the SAI/P software drivers and utilities: 1. Enter: pkgrm SUNWsaip This removes the SAI/P software drivers. The following message is displayed: # The following package is currently installed: SUNWsaip Serial Asynchronous Interface Driver (PCI) (sparc) X.0.0 Do you want to remove this package? 2. Enter: y This starts the removal of the SAI/P software driver. The following message is displayed: ## Removing installed package instanceThis package contains scripts which will be executed with super-user permission during the process of removing this package. Do you want to continue with the removal of this package [y,n,q,?] 3. Enter: y The following message is displayed: ## Verifying package dependencies. ## Processing package information. ## Executing preremove script. If the removal is successful, the following message is displayed: Removal of was successful. # If removal is not successful, escalate through the normal channels. Issue 3.3 February 2003 75 Maintenance 4. Enter: pkgrm SUNWsaipu This removes the SAI/P software utilities. The following message is displayed: # The following package is currently installed: SUNWsaipu Serial Asynchronous Interface Utilities (PCI) (sparc) X.0.0 Do you want to remove this package? 5. Enter: y This starts the removal of the SAI/P software utilities. The following message is displayed: ## Removing installed package instance This package contains scripts which will be executed with super-user permission during the process of removing this package. Do you want to continue with the removal of this package [y,n,q,?] 6. Enter: y The following message is displayed: ## Verifying package dependencies. ## Processing package information. ## Executing preremove script. If the removal is successful, the following message is displayed: Removal of was successful. # If removal is not successful, escalate through the normal channels. 76 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining PCI cards Installing HSI/P cards An HSI/P card supports X.25 switch links. For eight ACDS, two HSI/P cards and quad cables are needed. If the system uses TCP/IP signaling for all ACDs, HSI/P cards are not needed. Note: Note: Some CMS loads do not support the X.25 protocol. Contact the National Customer Care Center or consult with your product distributor or representative to verify if the X.25 protocol is supported on your CMS system. Installing HSI/P cards contains the following procedures: ● Replacing an HSI/P card on page 78 ● Installing the first HSI/P card or a pair of HSI/P cards on page 78 ● Installing HSI/P software and patches on page 79 ● Setting up the switch link for each ACD on page 80 ● Adding a second HSI/P card on page 81 If you are replacing a defective HSI/P card, see Replacing an HSI/P card on page 78. If this is the initial installation of one or two HSI/P cards, start with Installing the first HSI/P card or a pair of HSI/P cards. If a second HSI/P card is being added to a system already in operation, see Adding a second HSI/P card on page 81. Issue 3.3 February 2003 77 Maintenance Replacing an HSI/P card To replace an HSI/P card: 1. Log in to the system as root. 2. Enter: /usr/sbin/shutdown -y -i0 -g0 This shuts down the system. 3. Press and hold the front panel power switch for 5 seconds to power off the system. 4. Turn off the system monitor. 5. Turn off all external SCSI devices, starting with the device that is closest to the system and working toward the farthest device. 6. Disconnect the HSI/P quad cable connected to the card. 7. Remove and replace the defective HSI/P card. See Installing or removing PCI cards on page 66 for detailed instructions. 8. Reattach the HSI/P quad cable. 9. Turn on all external SCSI devices, starting with the device that is farthest from the system and working toward the system. 10. Turn on the system monitor. 11. Turn on the system. Installing the first HSI/P card or a pair of HSI/P cards To install the first HSI/P card or a pair of HSI/P cards: 1. Verify that you have a recent CMSADM file system backup before you change card configurations. 2. Log in to the system as root. 3. Enter: /usr/sbin/shutdown -y -i0 -g0 This shuts down the system. 4. Turn off the system. 5. Turn off the system monitor. 6. Turn off all external SCSI devices starting with the device that is closest to the system and working toward the farthest device. 7. Install the HSI/P cards. See Installing or removing PCI cards on page 66 for more information. 78 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining PCI cards 8. Attach the HSI/P quad cables, and connect the switch links to the quad cables by following the instructions described in Avaya CMS Switch Connections, Administration, and Troubleshooting, 585-215-876. Note: Do not use serial port “A” to connect switch links when an HSI/P card is installed. Serial port “A” is used only for single ACD installations. In a multiple ACD arrangement, all switch links must be connected to an HSI/P quad cable, to an ethernet port using TCP/IP, or a combination of HSI/P and TCP/IP connections. Note: 9. Turn on all external SCSI devices, starting with the device that is farthest from the system and working toward the system. 10. Turn on the system monitor. 11. Turn on the system. 12. Press Stop+A simultaneously after the console banner is displayed, but before the system starts booting. The ok prompt is displayed. 13. Enter: boot -r This reboots the system so that it recognizes the new HSI/P cards. Note: Sometimes the system fails to recognize a newly installed HSI card. If this happens, the command show-devs does not show the HSI card and /var/adm/messages fails to recognize the card upon bootup. See the troubleshooting chapter of Avaya CMS Switch Connections, Administration, and Troubleshooting, 585-215-876, for information about troubleshooting HSI/P cards. Note: 14. When the system comes back up, log in as root. 15. Continue with Installing HSI/P software and patches on page 79. Installing HSI/P software and patches Using the procedures in the CMS software installation, maintenance, and troubleshooting document: ● Install the HSI/P software ● Reinstall the Solaris patches After installing the software and patches, continue with Setting up the switch link for each ACD on page 80. Issue 3.3 February 2003 79 Maintenance Setting up the switch link for each ACD To change the switch link administration for each ACD: 1. Enter: cmssvc The CMS Services menu is displayed. 2. Select the run_cms option. 3. Turn off CMS. 4. Enter: cmssvc The CMS Services menu is displayed. 5. Select the swsetup option. 6. Select the ACD that you want to set up. 7. Accept the existing defaults for the following: ● Switch name ● Switch model (release) ● Vectoring ● Expert agent ● Central office disconnect supervision ● Local port ● Remote port 8. Select “X.25” and a specific link number when prompted for the link information. 9. Repeat Step 4 through 8 for each ACD that will use the HSI card. 10. Enter: cmssvc The CMS Services menu is displayed. 11. Select the run_cms option. 12. Turn on CMS. 13. Test and troubleshoot each switch connection using the procedures in Avaya CMS Switch Connections, Administration, and Troubleshooting, 585-215-876. 14. Perform a CMSADM file system backup to back up the updated system configuration. See your CMS software installation, maintenance, and troubleshooting document for details. 80 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining PCI cards Adding a second HSI/P card Use the following procedures if you are adding a second HSI/P card to a system that is already in operation. Before you do this procedure, verify that CMS is installed. To add a second HSI/P card: 1. Verify that you have a recent CMSADM file system backup before you change card configurations. 2. Log in to the system as root. 3. Enter: /usr/sbin/shutdown -y -g0 -i0 This shuts down the system. 4. Turn off the system. 5. Turn off the system monitor. 6. Turn off all external SCSI devices starting with the device that is closest to the system and working toward the farthest device. 7. Install the second HSI/P card. See Installing or removing PCI cards on page 66 for more information. 8. Attach the HSI/P quad cable, and connect the switch links to the quad cable by following the instructions described in Avaya CMS Switch Connections, Administration, and Troubleshooting, 585-215-876. Note: Note: Do not use serial port “A” to connect switch links when an HSI/P card is installed. Serial port “A” is used only for single ACD installations. In a multiple ACD arrangement, all switch links must be connected to an HSI/P quad cable, to an ethernet port using TCP/IP, or a combination of HSI/P and TCP/IP connections. 9. Turn on all external SCSI devices starting with the device that is farthest from the system and working toward the system. 10. Turn on the system monitor. 11. Turn on the system. 12. Press Stop+A simultaneously after the console banner is displayed, but before the system starts booting. 13. Enter: boot -r This reboot the system so that it recognizes the new HSI/P card. Issue 3.3 February 2003 81 Maintenance Note: Note: Sometimes the system fails to recognize a newly installed HSI card. If this happens, the command show-devs does not show the HSI card and /var/adm/messages fails to recognize the card upon bootup. See the troubleshooting chapter of Avaya CMS Switch Connections, Administration, and Troubleshooting, 585-215-876, for information about troubleshooting HSI/P cards. 14. When the system comes back up, log in as root. 15. Administer the switch links as shown in Setting up the switch link for each ACD on page 80. 82 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives Maintaining disk drives Overview Procedures in this section include the following: ● Disk drive compatibility with CMS loads on page 83 ● Prerequisites on page 83 ● Required references on page 84 ● Replacing the primary internal EIDE boot disk drive on page 85 ● Adding or replacing the internal EIDE data disk drive on page 93 ● Adding or replacing external SCSI disk drives on page 102 ● Setting up the disk drives on page 110. ● Partitioning disk drives on page 111 ● Administering data disk drives on page 121 Disk drive compatibility with CMS loads When a new or replacement disk drive is installed in an older system, the CMS load may not be compatible with the disk drive if the CMS configuration files have not been updated. These configuration files (/olds/disk.conf and /olds/olds-funcs) must be edited or replaced with the correct information. Contact the Avaya technical support organization for assistance. Prerequisites Do a CMSADM backup, if possible, before you add or replace a disk drive. See your CMS software installation, maintenance, and troubleshooting document for this procedure. Before you attempt to replace defective data (nonboot) disks, try to print the current setup for all ACDs. This information must be readministered after you install replacement disks. Issue 3.3 February 2003 83 Maintenance Required references The following references are required when doing procedures in this section: ● Avaya CMS R3V11 Software Installation, Maintenance, and Troubleshooting, 585-215-115 ● Avaya CMS R3V9 Software Installation, Maintenance, and Troubleshooting, 585-215-956 ● Avaya CMS R3V8 Software Installation, Maintenance, and Troubleshooting, 585-210-941 ● Avaya CMS Software Installation and Setup (R3V5 and R3V6), 585-215-866 ● Sun Ultra 5 Service Manual 84 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives Replacing the primary internal EIDE boot disk drive This procedure describes how to replace the primary internal EIDE boot disk drive. If you are also adding or replacing the secondary data disk drive, use these procedures in concert with Adding or replacing the internal EIDE data disk drive on page 93 while you have the computer open. Opening the computer To open the computer: 1. If you have not already done so, use the following command to shut down the computer: /usr/sbin/shutdown -y -i0 -g0 2. Turn off the power to the computer. 3. Remove the two screws on the back of the unit that secure the cover to the chassis. See the following figure. Cover Screws Cover Tabs u5_remove_cover.cdr 4. Slide the cover back 1 or 2 inches and lift it up away from the chassis. 5. Place the cover in a convenient location so that it does not interfere with your work. Issue 3.3 February 2003 85 Maintenance 6. Attach an antistatic wrist strap to the metal chassis of the computer and to your wrist. See the following figure. PCI slot 2 screws u5_wriststrap.cdr 7. Disconnect the AC power cord. ! Important: Important: If the computer has a PCI card in slot position 2, you must remove that card during this procedure to make it easier to reach the components. To remove PCI card 2, you must first remove the PCI card 2 screw. On the Series 1 computers, this screw is on the back of the computer. On Series 2 and later computers, this screw is on the top of the frame above the PCI card. 86 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives Removing the primary internal boot disk drive To remove the primary internal boot disk drive: 1. Disconnect the EIDE ribbon cable from the motherboard. Remember where the EIDE ribbon cable connects to the motherboard. The following figure shows an EIDE cable when there is only one internal disk drive. DRIVE MOTHER BOARD orig_ide_cable.cdr 2. If the computer has a secondary data disk drive installed, disconnect the EIDE ribbon cable from the secondary disk drive. If no secondary disk is installed, skip this step. 3. Remove the two screws that secure the primary disk drive mounting bracket assembly to the chassis. See the following figure. u5_master_install.cdr Issue 3.3 February 2003 87 Maintenance 4. Disconnect the power cable from the primary disk drive. See the following figure. u5_master_cable.cdr 5. Remove the primary disk drive and mounting bracket assembly from the computer. 6. Disconnect the EIDE ribbon cable from the primary disk drive. Save this EIDE cable in case you have to reinstall the old disk drive. 7. Remove the four screws that hold the primary disk drive to the mounting bracket. Save the screws and mounting bracket for the new primary disk drive. Label the disk drive “Original Master Disk,” and save it in case you have to reinstall the original configuration. 88 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives Installing the new primary internal disk drive To install the new primary internal disk drive: 1. Ensure that the jumpers on the primary internal hard drive are set to the Cable Select (CS) setting. See the following figure. Jumper in Cable Select (CS) position Power connector EIDE ribbon cable connector cable_sel.cdr 2. Using the original mounting bracket, attach the new primary disk drive labeled “Master Disk” to the mounting bracket using the four screws from the new disk drive kit. The mounting bracket that came with the new primary disk drive can be discarded. Tip: Tip: Install each screw with just a few turns before you tighten all four screws. u5_master_install.cdr 3. With the new primary internal disk drive you will receive new EIDE ribbon cables. Use the cable that has three connectors (SLAVE, MASTER, and MOTHERBOARD). Connect the end labeled MASTER to the connector on the rear of the new primary internal disk drive. 4. Connect the power cable to the primary internal disk drive. Issue 3.3 February 2003 89 Maintenance 5. Slide the mounting bracket into place, routing the EIDE ribbon cable so that the MOTHER BOARD connector can reach the connector on the motherboard, and the SLAVE connector can reach the secondary internal disk drive. 6. Attach the mounting bracket to the chassis using the two screws saved earlier. See the following figure. u5_master_install.cdr 7. Connect the EIDE ribbon cable end labeled MOTHER BOARD to the EIDE connector on the mother board. Tip: If you are also replacing the secondary internal data disk drive, wait and attach the EIDE ribbon cable to the mother board after you install that drive. Tip: 8. Do one of the following: ● If you are adding or replacing the secondary data disk drive, continue with Adding or replacing the internal EIDE data disk drive on page 93. ● If you are not adding or replacing the secondary data disk drive, continue with Closing the computer on page 91. 90 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives Closing the computer If you are also replacing the secondary internal data disk drive, do not close the computer. Continue with Adding or replacing the internal EIDE data disk drive on page 93. To close the computer: 1. If you removed the PCI card from Slot 2 earlier, reinstall it now. 2. Reconnect the AC power cord to the computer. 3. Detach the ESD wrist strap. 4. Replace the cover on the computer. Slide the cover forward until it fits snugly around the chassis. 5. Replace the two cover screws. Tip: Install each screw with just a few turns before you tighten both screws. Tip: 6. Do one of the following: ● If you are adding or replacing external SCSI disk drives, continue with Adding or replacing external SCSI disk drives on page 102. ● If you are not adding or replacing external SCSI disk drives, continue with Turning on the system on page 92. Issue 3.3 February 2003 91 Maintenance Turning on the system To turn on the system: 1. Turn on all external SCSI devices starting with the device that is farthest from the system and working toward the system. 2. Turn on the system monitor. 3. Turn on the system. 4. Press Stop+A simultaneously after the console banner is displayed, but before the system starts booting. 5. Enter the following commands: setenv auto-boot? false reset-all This resets the system and the ok prompt is displayed. 6. Enter: probe-ide This checks to see that the system recognizes the new disk drive. If the new drive is not listed, check for a secure connection between the motherboard and the new drive. 7. Reboot the system by entering the following commands: ! CAUTION: CAUTION: If you fail to enter these commands, any reboots that you do in the future will stop at the boot prompt instead of proceeding through the normal boot-up process. setenv auto-boot? true boot -r 8. Continue with Setting up the disk drives on page 110. 92 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives Adding or replacing the internal EIDE data disk drive This section describes how to add or replace the internal EIDE data disk drive in the Ultra 5 computer. The optional drive, together with hardware and a new ribbon cable, is packaged separately from the Ultra 5 computer. Note: Note: In the following procedures, the disk drive that is already installed in the Ultra 5 computer is referred to as the primary drive, and the new drive that you install is referred to as the secondary drive. Unpacking the disk drive Remove the following items from the box that contains the secondary data disk drive and place them in a convenient location: ● EIDE disk drive ● Mounting bracket ● Four pan head screws ● New EIDE ribbon cable The new disk drive comes with two ribbon cables. The cable used with the Ultra 5 has three connectors labeled SLAVE, MASTER, and MOTHERBOARD. The other cable may be discarded. Issue 3.3 February 2003 93 Maintenance Opening the computer To open the computer: 1. If you have not already done so, use the following command to shut down the computer: /usr/sbin/shutdown -y -i0 -g0 2. Turn off the power to the computer. 3. Remove the two screws on the back of the unit that secure the cover to the chassis. See the following figure. Cover Screws Cover Tabs u5_remove_cover.cdr 4. Slide the cover back 1 or 2 inches and lift it up away from the chassis. 5. Place the cover in a convenient location so that it does not interfere with your work. 94 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives 6. Attach an antistatic wrist strap to the metal chassis of the computer and to your wrist.See the following figure. PCI slot 2 screws u5_wriststrap.cdr 7. Disconnect the AC power cord. ! Important: Important: If the computer has a PCI card in slot position 2, you may want to remove that card during this procedure to make it easier to reach the components. To remove PCI card 2, you must first remove the PCI card 2 screw. On the Series 1 computers, this screw is on the back of the computer. On Series 2 and later computers, this screw is on the top of the frame above the PCI card. Issue 3.3 February 2003 95 Maintenance Removing the secondary internal disk drive If there is no secondary internal disk drive, continue with Removing the diskette drive on page 97. To remove the secondary internal data disk drive: 1. Loosen, but do not remove, the three screws that secure the mounting bracket for the secondary internal disk drive to the top of the chassis frame. See the following figure. Secondary disk drive Screw (4) Screw (3) u5_second_disk.cdr 2. Remove the disk drive bracket from the chassis by sliding it back and lifting it free of the three screws. 3. Disconnect the power cable from the secondary disk drive. 4. Lift out the mounting bracket and the attached disk drive. 5. Remove the four screws that hold the secondary internal disk drive to the mounting bracket. Save the screws and mounting bracket for the new secondary internal disk drive. Label the disk drive “Slave Disk,” and save it in case you have to reinstall the original configuration. 96 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives Removing the diskette drive If there is no 3.5-inch internal diskette drive, continue with Installing new cabling on page 98. To remove the diskette drive: 1. Disconnect the power cable and diskette drive cable from the rear of the diskette drive. See the following figure. u5_diskette_cabling.cdr 2. Loosen but do not remove the three screws that secure the diskette drive mounting bracket to the top of the chassis frame. 3. Remove the diskette drive bracket from the chassis by sliding it back and lifting it free of the three screws. 4. Lift out the mounting bracket and attached diskette drive. 5. At the motherboard, disconnect the diskette drive cable that comes from the diskette drive. 6. Save the diskette drive and diskette drive cable in case you have to reinstall the original configuration. Issue 3.3 February 2003 97 Maintenance Installing new cabling If the primary boot disk drive already has a new EIDE ribbon cable, continue with Installing the secondary disk drive on page 99. To install new cabling: 1. Remove the ribbon cable from the back of the primary disk drive. You may need to remove the primary disk drive by removing the two screws securing the primary disk drive bracket and lifting out the drive. See the following figure. u5_master_cable.cdr 2. Remove the other end of this cable from the motherboard. Remember the slot in the motherboard from which you remove this connector. You will install another connector in this slot in the next step. 3. On the new ribbon cable that was supplied with the secondary disk drive, there are three connectors labeled MOTHERBOARD, MASTER, and SLAVE. Insert the connector labeled MOTHERBOARD into the slot in the motherboard from which you removed a connector in the previous step. See the following figure. 4. Connect the connector labeled MASTER to the primary disk drive. 5. If you previously removed the primary disk drive, reinstall it on the chassis. 98 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives Installing the secondary disk drive To install the new secondary internal disk drive: 1. Ensure that the jumpers on the secondary internal hard drive are set to the Cable Select (CS) setting. See the following figure. Jumper in Cable Select (CS) position EIDE ribbon cable connector Power connector cable_sel.cdr 2. Attach the secondary internal disk drive to the new mounting bracket with the four screws from the old disk drive or from the new disk drive kit. Arrange the drive so that the connectors point to the back of the computer. Tip: Tip: Install each screw with just a few turns before you tighten all four screws. Secondary disk drive Screw (4) Screw (3) u5_second_disk.cdr 3. Connect the EIDE ribbon cable connector labeled SLAVE to the secondary internal disk drive. Issue 3.3 February 2003 99 Maintenance 4. Connect the power cable to the secondary internal disk drive. 5. Install the mounting bracket for the secondary internal disk drive to the frame of the chassis, slipping the three holes in the mounting bracket over the three screws in the chassis frame. 6. Slide the mounting bracket forward as far as possible. 7. Tighten the three screws. 8. Route the cables to provide clearance. Closing the computer To close the computer: 1. If you removed the PCI card from Slot 2 earlier, reinstall it now. 2. Reconnect the AC power cord to the computer. 3. Detach the ESD wrist strap. 4. Replace the cover on the computer. Slide the cover forward until it fits snugly around the chassis. 5. Replace the two cover screws. Tip: Install each screw with just a few turns before you tighten both screws. Tip: 6. Do one of the following: ● If you are adding or replacing any external SCSI disk drives, continue with Adding or replacing external SCSI disk drives on page 102. ● If you are not adding or replacing any external SCSI disk drives, continue with Turning on the system on page 101. 100 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives Turning on the system If you are also adding or replacing secondary external disk drives, do not power-up the system. Continue with Adding or replacing external SCSI disk drives on page 102. To turn on the system: 1. Turn on all external SCSI devices starting with the device that is farthest from the system and working toward the system. 2. Turn on the system monitor. 3. Turn on the system. 4. Press Stop+A simultaneously after the console banner is displayed, but before the system starts booting. 5. Enter the following commands: setenv auto-boot? false reset-all This resets the system and the ok prompt is displayed. 6. Enter: probe-ide This checks to see that the system recognizes the new disk drives. If the new drives are not listed, make sure there is a secure connection between the motherboard and the new drives. 7. Reboot the system by entering the following commands: ! CAUTION: CAUTION: If you fail to enter these commands, any reboots that you do in the future will stop at the boot prompt instead of proceeding through the normal boot-up process. setenv auto-boot? true boot -r The system reboots. 8. Continue with Setting up the disk drives on page 110. Issue 3.3 February 2003 101 Maintenance Adding or replacing external SCSI disk drives This section describes how to add or replace an external SCSI disk drive on an existing system. Adding or replacing a disk drive To add or replace an external disk drive: 1. Log in to the system as root. 2. Enter: /usr/sbin/shutdown -y -i0 -g0 The system shuts down and displays the ok prompt. 3. Turn off the system. 4. Turn off the system monitor. 5. Turn off all external SCSI devices starting with the device that is closest to the system and working toward the farthest device. 6. Connect the disk drive to the other SCSI devices. See SunSwift connections on page 103 or UltraSCSI connections on page 105. 102 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives SunSwift connections – The following figure shows how to connect UniPack SCSI disk drives and tape drives to a SunSwift card. A 68-to-68-pin SCSI cable connects from the SunSwift PCI card on the back of the computer to the IN connector on the back of the SCSI device that is closest to the computer. If you have more than one SunSwift card, connect the drives to the card in the lowest slot number. A 68-to-68 pin SCSI cable connects from the OUT connector of that device to the IN connector of the next device. Continue this process until all assigned devices are connected in the SCSI chain. . Stack of three external SCSI devices Target address switch IN OUT IN OUT IN OUT scsi_sunswift.cdr 68-to-68 pin SCSI cable Back panel of Ultra 5 SunSwift card in PCI slot 2 68-to-68 pin SCSI cable When connecting SCSI devices, the last device in the chain MUST be terminated, either via an auto-terminated device or with a manual terminator. When using an auto-terminated SCSI device, you do not need to connect a SCSI terminator to the OUT connector of the last SCSI device in the chain. To verify that the last device is auto-terminated, check the LEDs labeled Auto Term High and Auto Term Low on the back panel of the device. In a CMS configuration, both LEDs are lit on the last device in the SCSI chain. If a device in the SCSI chain is not the last device, neither termination LED is lit. When using a manually-terminated device, you must connect a SCSI terminator to the OUT connector of the last SCSI device in the chain. When you connect the SCSI terminator to the OUT connector, the LED on the terminator is lit. Issue 3.3 February 2003 103 Maintenance The following figure shows the SCSI cabling for a SunSwift card. W 68-68 68-68 68-68 68-68 68-68 UniPack Tape Drive 2 (optional) A W UniPack Tape Drive 1 (required) W W UniPack Disk Drive 4 (optional) W W UniPack Disk Drive 3 (optional) W W UniPack Disk Drive 2 (optional) W W UniPack Disk Drive 1 (optional) W W SCSI Connector scsicble_swift.cdr 68-68 W = 68-68 pin SCSI cable A = Auto-terminated SCSI devices are addressed as shown in the following table. Device Address Disk drive 1 0 Disk drive 2 1 Disk drive 3 2 Disk drive 4 3 Tape drive 1 4 Tape drive 2 5 ! Important: Important: Do not use a target address greater than 5. The addresses are set using the target address switches on the back of each SCSI device. Before setting the target address, make sure that the power is off on the SCSI devices. 2 + Press this side to decrease the address number. Press this side to increase the address number. scsiidsw.cdr 104 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives UltraSCSI connections – The following figure shows how to connect UniPack SCSI disk drives and tape drives to an UltraSCSI card. A 68-to-68-pin VHDCI SCSI cable connects from the UltraSCSI PCI card on the back of the computer to the IN connector on the back of the SCSI device that is closest to the computer. A 68-to-68 pin SCSI cable connects from the OUT connector of that device to the IN connector of the next device. Continue this process until all assigned devices are connected in the SCSI chain. Stack of three external SCSI devices IN Target address switch 68-to-68 pin SCSI cable scsiuni.cdr OUT Back panel of Ultra 5 IN OUT (left) IN (right) OUT Dual-channel UltraSCSI card in PCI slot 2 68-to-68 pin VHDCI cable When connecting SCSI devices, the last device in the chain MUST be terminated, either via an auto-terminated device or with a manual terminator. When using an auto-terminated SCSI device, you do not need to connect a SCSI terminator to the OUT connector of the last SCSI device in the chain. To verify that the last device is auto-terminated, check the LEDs labeled Auto Term High and Auto Term Low on the back panel of the device. In a CMS configuration, both LEDs are lit on the last device in the SCSI chain. If a device in the SCSI chain is not the last device, neither termination LED is lit. When using a manually-terminated device, you must connect a SCSI terminator to the OUT connector of the last SCSI device in the chain. When you connect the SCSI terminator to the OUT connector, the LED on the terminator is lit. Issue 3.3 February 2003 105 Maintenance The following figure shows the SCSI cabling schemes that are possible with an UltraSCSI card that is installed in slot 2 of an Ultra 5 computer. UniPack Disk Drive 1 (optional) V W Left SCSI Connector V 68-68 UniPack Tape Drive 2 (optional) 68-68 W W 68-68 (required) V V W 68-68 UniPack Tape Drive 1 Right SCSI Connector Note: W W UniPack Disk Drive 4 (optional) UniPack Disk Drive 3 (optional) UniPack Disk Drive 2 (optional) W W A 68-68 V = 68-68 pin VHDCI cable W = 68-68 pin SCSI cable A = Auto-terminated A 68-68 scsicble.cdr Note: The “Left/Right” designations shown above are based on the UltraSCSI card being installed in slot 2. If the UltraSCSI card is installed in slots 1 or 3, connect the disk drives to the right connector and the tape drives to the left connector. 106 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives SCSI devices are addressed as shown in the following table. Device Address Disk drive 1 0 Disk drive 2 1 Disk drive 3 2 Disk drive 4 3 Tape drive 1 4 Tape drive 2 5 ! Important: Important: Do not use a target address greater than 5. The addresses are set using the target address switches on the back of each SCSI device. Before setting the target address, make sure that the power is off on the SCSI devices. 2 + Press this side to decrease the address number. Press this side to increase the address number. scsiidsw.cdr Issue 3.3 February 2003 107 Maintenance Turning on the system To turn on the system: 1. Connect the power cord from the disk drive to a power source. 2. Turn on all external SCSI devices starting with the device that is farthest from the system and working toward the system. Note: Note: For most SCSI devices, the power LED will light as soon as you power-on the device. For some disk drives, the power LED will not light until the system begins POST. 3. Turn on the system monitor. 4. Turn on the system. 5. Press Stop+A simultaneously after the console banner is displayed, but before the system starts booting. 6. Enter the following commands: setenv auto-boot? false reset-all This resets the system and the ok prompt is displayed. 7. Enter: probe-scsi-all This checks to see that the system recognizes the new external disk drives. The resulting display should list the new drives as Target 0-3. If the new drives are not listed, make sure there is a secure connection between the SCSI port and the new drives. 8. Enter: reset-all This resets the system and the ok prompt is displayed. 9. Enter: probe-ide This checks to see that the system recognizes the new internal EIDE disk drives. If the new drives are not listed, make sure there is a secure connection between the motherboard and the new drives. 108 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives 10. Reboot the system by entering the following commands: ! CAUTION: CAUTION: If you fail to enter these commands, any reboots that you do in the future will stop at the boot prompt instead of proceeding through the normal boot-up process. setenv auto-boot? true boot -r The system reboots. 11. Continue with Setting up the disk drives on page 110. Issue 3.3 February 2003 109 Maintenance Setting up the disk drives After you replace defective disk drives, do one of the following: Drive replaced Procedure Boot disk Continue with the procedures in “Performing a CMSADM restore procedure of a mirrored or non mirrored system” in the maintenance chapter of the software installation, maintenance, and troubleshooting document for your version of CMS. Data disk Partition and administer the drive so that it works with the existing disk drives (see Partitioning disk drives on page 111 and Administering data disk drives on page 121). Continue with the procedures in “Recovering a nonmirrored system after data disk failure” in the Maintenance chapter of the software installation, maintenance, and troubleshooting document for your version of CMS. After you add new disk drives, do the following: Drive added Data disk Procedure Partition and administer the drive so that it works with the existing disk drives (see Partitioning disk drives on page 111 and Administering data disk drives on page 121). 110 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives Partitioning disk drives Requirements for partitioning data disk drives differs for the releases of CMS. R3V9 and later If you are adding new disk drives to a system where CMS is operational, partitioning is done automatically using CMS commands. Skip manual partitioning and continue with Administering data disk drives on page 121. If you are replacing a defective disk drive in a system and CMS is not operational or if you are replacing a defective boot disk, you must manually partition the disk drive. Use the following information: ● Disk partition values, R3V11 boot disks on page 112, R3V9 boot disks on page 112, or R3V9 and later data disks on page 113 ● Partitioning and formatting a disk on page 117 R3V8 and earlier For R3V8 and earlier systems, you must partition and format the new or replacement disk drives. Use the following information: ● Disk partition values, R3V8 and earlier data disks on page 115 ● Partitioning and formatting a disk on page 117 Disk partition values During the disk partitioning procedure, you must enter the size of each partition. Since disk models change often, see the software installation, maintenance, and troubleshooting document for your current CMS release to verify the correct disk partitioning values. Issue 3.3 February 2003 111 Maintenance R3V11 boot disks – The following table lists the boot disk drives that are currently supported for R3V11. These partition sizes are entered in Gigabytes (gb). Disk Partition ID tag Permission flag Starting cylinder Value 20-GB IDE 0 root wm 0 4gb 1 swap wu 8323 1gb 2 backup wm 3 un wm 10404 3gb 4 un wm 16646 2gb 5-7 un wm Use the default values for partition 2. Do not enter a value for partitions 5 through 7. These values are populated automatically when the boot disks resynchronize during the restore procedure. R3V9 boot disks – The following table lists the boot disk drives that are currently supported for R3V9. These partition sizes are entered in gigabytes (gb) and cylinders (c). Disk Partition ID tag Permission flag Starting cylinder Value 20-GB IDE 0 root wm 0 4gb 1 swap wu 8323 1gb 2 backup wm 3 un wm 10404 3gb 4 un wm 16646 2gb 5 un wm 20808 2gb 6 un wm 24970 2gb 7 un wm 29132 9658c Use the default values for partition 2. 112 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives R3V9 and later data disks – The following table lists the data disk drives that are currently supported for R3V9 and later. These partition sizes are entered in gigabytes (gb) and cylinders (c). Disk Partition ID tag Permission flag Starting cylinder Value 36-GB SCSI 0 un wm 0 2gb 1 un wm 1452 2gb 21 backup wm 3 un wm 2904 2gb 4 un wm 4356 2gb 5 un wm 5808 2gb 6 un wm 7260 2gb 7 un wm 8712 15908c 0 un wm 0 2gb 1 un wm 4162 2gb 21 backup wm 3 un wm 8324 2gb 4 un wm 12486 2gb 5 un wm 16648 2gb 6 un wm 20810 2gb 7 un wm 24972 13818c 0 un wm 0 2gb 1 un wm 891 2gb 21 backup wm 3 un wm 1782 2gb 4 un wm 2673 2gb 5 un wm 3564 2gb 6 un wm 4455 2gb 7 un wm 5346 2160c 20-GB IDE 18-GB SCSI Do not enter a value for partition 2. Do not enter a value for partition 2. Do not enter a value for partition 2. Issue 3.3 February 2003 113 Maintenance Disk Partition ID tag Permission flag Starting cylinder Value 9.1-GB IDE 0 un wm 0 2gb 1 un wm 4162 2gb 21 backup wm 3 un wm 8324 2gb 4 un wm 12486 2gb 5 un wm 16648 1012c 6 un wm 0 0c 7 un wm 0 0c 0 un wm 0 2gb 1 un wm 1169 2gb 21 backup wm 3 un wm 2338 2gb 4 un wm 3507 2gb 5 un wm 4676 248c 6 un wm 0 0c 7 un wm 0 0c 0 un wm 0 2gb 1 un wm 1942 2gb 21 backup wm 3 un wm 0 0c 4 un wm 0 0c 5 un wm 0 0c 6 un wm 0 0c 7 un wm 0 0c 9.1-GB SCSI 4.2-GB SCSI Do not enter a value for partition 2. Do not enter a value for partition 2. Do not enter a value for partition 2. 1. The backup value indicates the size of the data disk drive models used with the workstation. If the disk drive you are partitioning does not closely match the size of the disk you are partitioning, you have a nonstandard disk. Escalate the issue to Avaya technical support. 114 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives R3V8 and earlier data disks – The following table lists the data disk drives that are currently supported with R3V8 and earlier. These partition sizes are entered in number of cylinders (c). Disk Partition ID tag Permission flag Starting cylinder Value 20-GB1 IDE 0 un wm 0 2c 1 un wm 2 38788c 22 backup wm 0 38790c 3-7 un wm 0 0c 0 un wm 0 2c 1 un wm 2 7504c 22 backup wm 0 7506c 3-7 un wm 0 0c 0 un wm 0 2c 1 un wm 2 17658c 22 backup wm 0 17660c 3-7 un wm 0 0c 0 un wm 0 2c 1 un wm 2 4922c 22 backup wm 0 4924c 3-7 un wm 0 0c 0 un wm 0 2c 1 un wm 2 8890c 22 backup wm 0 8892c 3-7 un wm 0 0c 0 un wm 0 2c 1 un wm 2 8350c 22 backup wm 0 8352c 3-7 un wm 0 0c 18-GB SCSI3 9.1-GB IDE4 9.1-GB SCSI5 4.01-GB IDE6 (Model ST34321A) 4.01-GB IDE7 (Model ST34312A) Issue 3.3 February 2003 115 Maintenance Disk Partition ID tag Permission flag Starting cylinder Value 4.2-GB SCSI 0 un wm 0 2c 1 un wm 2 3878c 22 backup wm 0 3880c 3-7 un wm 0 0c 1. The 20-GB disk is compatible with loads r3v6be.h or later, and r3v8ak.g (with CMS patch 5) or later. For older systems, see Disk drive compatibility with CMS loads on page 83 for more information. 2. The backup value indicates the size of the data disk drives. If the disk drive you are partitioning does not closely match the size of the disk you are partitioning, you have a nonstandard disk. Escalate the issue to Avaya technical support. 3. The 18-GB disk is compatible with loads r3v6be.f or later, and r3v8ai.g or later. For older systems, see Disk drive compatibility with CMS loads on page 83 for more information. 4. The 9.1-GB EIDE disk is compatible with loads r3v6at.i or later, and all R3V8 loads. For older systems, see Disk drive compatibility with CMS loads on page 83 for more information. 5. The 9.1-GB SCSI disk is compatible with loads r3v6ac.e or later, and r3v8aa.i or later. For older systems, see Disk drive compatibility with CMS loads on page 83 for more information. 6. This is the original 4.01 EIDE disk drive. It is identified by model number ST34321A and has 8894 cylinders. 7. This is the new 4.01 EIDE disk drive. It is identified by model number ST34312A and has 8354 cylinders. A new version of the disk.conf and olds-funcs files must be downloaded. See Disk drive compatibility with CMS loads on page 83 for more information. 116 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives Partitioning and formatting a disk To partition and format a disk: 1. At the system prompt, enter: format A message similar to the following example is displayed: AVAILABLE DISK SELECTIONS: 0. c0t0d0 hd 16 sec 63> 16 sec 135> 27 sec 133> 2. Enter the disk number that corresponds to the disk that you added. Be sure to specify the number that exactly matches the disk added. Specify disk (enter its number): 1 The device number of the disk that you are partitioning is displayed, for example, c0t1d0, and the Format Menu is displayed: selecting c0t1d0 [disk formatted] FORMAT MENU: disk type partition current format repair label analyze defect backup verify save inquiry volname ! quit format> - select a disk select (define) a disk type select (define) a partition table describe the current disk format and analyze the disk repair a defective sector write label to the disk surface analysis defect list management search for backup labels read and display labels save new disk/partition definitions show vendor, product and revision set 8-character volume name execute , then return Issue 3.3 February 2003 117 Maintenance 3. Enter: partition The partition menu is displayed: PARTITION MENU: 0 1 2 3 4 5 6 7 select modify name print label ! quit partition> change ‘0’ partition change ‘1’ partition change ‘2’ partition change ‘3’ partition change ‘4’ partition change ‘5’ partition change ‘6’ partition change ‘7’ partition select a predefined table modify a predefined partition table name the current table display the current table write partition map and label to the disk execute , then return 4. At the partition> prompt, enter: print The default partition table is displayed. The table for a 4.2-GB SCSI disk might look like the following example: Current partition table (original): Total disk cylinders available: 3880 + 2 (reserved cylinders) Part Tag 0 unassigned 1 unassigned 2 backup 3 unassigned 4 unassigned 5 unassigned 6 unassigned 7 unassigned Flag wm wm wm wm wm wm wm wm Cylinders 0 1 2 - 3879 0 - 3879 0 0 0 0 0 Size 2.11MB 3.99GB 4.00GB 0 0 0 0 0 Blocks (2/0/0) 4320 (3878/0/0) 8376480 (3880/0/0) 8380800 (0/0/0) 0 (0/0/0) 0 (0/0/0) 0 (0/0/0) 0 (0/0/0) 0 partition> 118 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives 5. Partition the disk by completing the following Steps a through e for all partitions as specified in the Disk partition values on page 111. a. At the partition> prompt, enter the partition number from the table. For example, for partition 0, enter 0. The system prompts for the partition ID tag. Enter partition id tag [unassigned]: b. Enter the partition ID tag from the table. For all partitions except 2, press Enter to accept the default of unassigned. Partition 2 is set to backup. The system prompts for permission flags. Enter permission flags [wm]: c. Press Enter to accept the default (wm). That indicates that the partition is writable and mountable. The system prompts for the starting cylinder. Enter new starting cyl [0]: d. Enter the number of the starting cylinder from the table. For example, for partition 0, enter 0. The system prompts for the partition size. Enter partition size [0b, 0c, 0mb]: e. Enter the partition size from the table. For example, for partition 0 on an 18-GB SCSI disk on R3V9, enter 2gb. The partition> prompt is displayed. 6. When you have sized all of the partitions, enter: print 7. Compare the displayed partition table to the Disk partition values on page 111. If there are any discrepancies, correct them by repeating the disk partitioning. Issue 3.3 February 2003 119 Maintenance 8. When you determine that the disk partitioning is correct, enter: label ! Important: Important: Do not forget to label the disk drive. The system prompts you to continue. 9. Enter: y The partition> prompt is displayed. 10. Enter: q The format> prompt is displayed. 11. Enter: format The following message is displayed: Ready to format. Formatting cannot be interrupted and takes XX minutes (estimated). Continue? (y or n) 12. Enter: y A message similar to the following is displayed: Begin format. The current time is Formatting... done Verifying media... pass 0 - pattern = 0xc6dec6de 4923/26/7 pass 1 - pattern = 0x6db6db6d 4923/26/7 Total of 0 defective blocks repaired. format> 13. If you added more than one disk drive, enter disk, and repeat Step 2 through Step 12 for each drive. 14. After you have partitioned each drive, enter: q 15. Continue with Administering data disk drives on page 121. 120 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives Administering data disk drives After the data disk drives have been installed, partitioned, and formatted, you must administer the disk drives. The procedures in this section include: ● Administering new data disks, R3V9 and later ● Administering replacement data disks, R3V9 and later ● Administering a new data disk, R3V8 and earlier on page 122 ● Administering a replacement data disk, R3V8 and earlier on page 126 Administering new data disks, R3V9 and later Administration of new disks in R3V9 and later has been automated using commands on the CMS Services menu. To administer one or more new disks to a nonmirrored system, or to administer one or more pairs of disks to a mirrored system: 1. Enter: cmssvc The CMS Services menu is displayed. Note: Note: If the following message is displayed, you must first turn on IDS before continuing with Step 2. cmssvc: Warning IDS off-line. It will take approx 30 seconds to start cmssvc. IDS can be turned on with the run_ids command on the cmssvc menu. 2. Enter the number that corresponds to the disk_space option. 3. Enter the number that corresponds to the Add new disks option. The disks to be added are displayed. 4. Enter the number that corresponds to the disks you want to add. The system administers the new disks, which may take several minutes depending on the number and size of the disks. The following message is displayed: added new disk cXtXd0 disk_space command completed. Issue 3.3 February 2003 121 Maintenance Note: Note: Depending on the size of the disks, the system may run slowly until all disks are synchronized. Administering replacement data disks, R3V9 and later If a data disk drives fails, you must follow the recovery procedures as outlined in “Recovering a non-mirrored system after data disk failure” in the Maintenance chapter of the software installation, maintenance, and troubleshooting document for your version of CMS. Administering a new data disk, R3V8 and earlier To administer a new data disk that you have added to the system: 1. Turn off CMS. It is important that CMS remain off while you perform this procedure. 2. Verify that the disk has been partitioned. 3. Enter: df -k /cms The percentage of total space that CMS is currently occupying is displayed, as in the following example: # df -k /cms Filesystem /dev/md/dsk/d19 # kbytes 6569538 used avail capacity 670411 5899127 11% Mounted on /cms Note the capacity percentage (in this example, 11%). The capacity used by /cms will be smaller after a new disk is added. 4. Enter the following commands to set the path variables: PATH=$PATH:/usr/opt/SUNWmd/sbin:/olds export PATH 5. Check the disk partitioning by entering the following commands: olds -check_disks cxtydz where cxtydz is the device name of the disk that you added (for example, c0t1d0). 6. Create a new md.tab file by entering the following command: olds -metadbs Ignore any error messages about failures while activating new replicas. 122 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives 7. Enter: olds -mk_files cxtydz 8. Enter: pg /olds/md.tab.new This verifies that all the disk drives on your system have been recognized. A message similar to the following example is displayed, which shows three disk drives on the system: . . . #/cms d19 3 1 /dev/dsk/c0t1d0s1 1 /dev/dsk/c0t3d0s3 1 /dev/dsk/c0t2d0s2 9. Depending on what is displayed, perform one of the following actions: ● If the file shows the correct number of drives that are installed on the system, continue with Step 10. ● If the file does not show the correct number of drives that are installed on the system, complete the following steps: i. Enter: /usr/sbin/shutdown -y -i0 -g0 The system shuts down and displays the ok prompt. ii. Turn off the system. iii. Turn off the system monitor. iv. Turn off all external SCSI devices starting with the device that is closest to the system and working toward the farthest device. v. Check all disk drive connections to make sure that they are secure. vi. Turn on all external SCSI devices starting with the device that is farthest from the system and working toward the system. vii. Turn on the system monitor. viii. Turn on the system. ix. The system begins to boot. Interrupt the boot by pressing Stop+A. The ok prompt displays. Issue 3.3 February 2003 123 Maintenance x. Enter the following commands: setenv auto-boot? false reset-all The system reboots to the ok prompt. xi. To verify that the system recognizes all the disk devices, including the newly installed ones, enter the following commands: probe-scsi-all reset-all probe-ide A message that shows the recognized disk drives is displayed. The devices that are listed depends on the number of disk drives that are installed in the system. Check to make certain that all of the disk drives are listed. xii. Enter the following commands: ! CAUTION: CAUTION: If you fail to enter these commands, any reboots that you do in the future will stop at the boot prompt instead of proceeding through the normal boot-up process. setenv auto-boot? true boot -r The system reboots and the login window is displayed. xiii. Log in as root. xiv. Enter the following commands to set the path variables: PATH=$PATH:/usr/opt/SUNWmd/sbin:/olds export PATH 124 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives 10. Enter: olds -setup cxtydz This attaches the new disk and grow the /cms file system, where cxtydz is the device name of the disk that you added. A series of messages similar to the following are displayed that reflect the disk drive setup process. The system eventually reports success. valid disks are . . super-block backups (for fsck -F ufs -o b=#) at: 32, 16240, 32448, 48656, 64864, 81072, 97280, 113488, . . 1854992, 1871200, 1887408, 1903616, 1919824, 1936032 re-adding swap files Success, activating or growing /cms metadevice. # 11. Enter: df -k /cms The percentage of total space that CMS is currently occupying is displayed, as in the following example: # df -k /cms Filesystem /dev/md/dsk/d19 # kbytes 15271904 used avail capacity 670412 14601492 5% Mounted on /cms Compare the capacity figure now with what was displayed in Step 3. In this example, the capacity percentage went down from 11% to 5% because the system has more disk space. This shows that the new disk drive was indeed added successfully to the system. 12. Perform a CMSADM file system backup to back up the updated system configuration. See your CMS software installation, maintenance, and troubleshooting document for details. 13. Turn on CMS when finished adding disks. Issue 3.3 February 2003 125 Maintenance Administering a replacement data disk, R3V8 and earlier To administer a new data disk drive that is a replacement for a defective data disk drive: 1. Verify that the disk has been partitioned. 2. Enter the following commands to set the path variables: PATH=$PATH:/usr/opt/SUNWmd/sbin:/olds export PATH 3. Enter: olds -check_disks This checks the disk partitioning. A message similar to the following is displayed: disk:cot0d0 is partitioned ok disk:cot1d0 is partitioned ok disk:cot2d0 is partitioned ok Warning: Current Disk has mounted partitions disk:cot0d0 is partitioned ok Success, checking disks # 4. Enter: olds -mk_files The following message is displayed: Success, creating md.tab.new and/or vfstab.new # 5. Enter: olds -metadbs This sets up the metadevices. Ignore any error messages about failures while activating new replicas. 126 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives 6. Enter: nohup olds -setup | tee This sets up the /cms metadevice. The following message is displayed: . . . prtvtoc: c0t6d0s0: device busy device: c0t0d0 will not be used valid disks are c0t0d0 c0t1d0 c0t2d0 c0t3d0 . . . super-block backups (for fsck -F ufs -o b=#) at: 32, 16240, 32448, 48656, 64864, 81072, 97280, 113488, . . . 10532656, 10548864, 10565072, 10580000, 10596208 ufs fsck: sanity check: /dev/md/rdsk/d19 okay Success, activating or growing /cms metadevice # 7. Enter: mount /cms This mounts the /cms file system. 8. Enter: df -k /cms The file system information for /cms is displayed. For example: # df -k /cms Filesystem /dev/md/dsk/d19 # kbytes 15271904 used avail capacity 670412 14601492 5% Mounted on /cms The kbytes figure should be somewhat smaller than the total disk space on the entire system. In this example, the filesystem space is 15-GB for a system that has four 4.2GB disk drives. This implies that the replacement disk drive has been successfully administered. 9. For an R3V6 or earlier system, install the swap file by entering: olds -addswapfile /cms 10. Enter: /usr/sbin/shutdown -y -i6 -g0 The system reboots. Issue 3.3 February 2003 127 Maintenance 11. Continue with one of the following: ● Restoring the /cms filesystem (R3V8) on page 128 ● Restoring the /cms filesystem (R3V6 and earlier) on page 129 Restoring the /cms filesystem (R3V8) – After administering the replacement disk, you must now restore the /cms filesystem. This procedure is for CMS R3V8. To restore the /cms filesystem on the replacement disk drive: 1. Restore the most recent CMSADM backup by loading the backup tape into the tape drive and entering the following command on a single line at the command prompt: nohup cpio -icmudv -C 10240 -I /dev/rmt/ tape number %d” “cms” “cms/*” | tee -M “Insert The device number ( ) is usually 0c, but could be 0, 1, or 1c. Note: Note: You may get four error messages concerning the /home directory. These errors are displayed when the directory is already present, so you can ignore them. 2. You must run CMS setup to reinstall the data tables before you do a maintenance restore. Use the information you collected before you installed the replacement disk. See the software installation, maintenance, and troubleshooting document for CMS setup procedures. 3. Turn on CMS. 4. Restore any CMS maintenance backups you have that are dated after the latest CMSADM backup. See the CMS Administration document for more information. 5. Perform a CMSADM file system backup to back up the updated system configuration. See your CMS software installation, maintenance, and troubleshooting document for details. 128 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining disk drives Restoring the /cms filesystem (R3V6 and earlier) – After administering the replacement disk, you must now restore the /cms filesystem. This procedure is for CMS R3V6 and earlier. To restore the /cms filesystem on the replacement disk drive: 1. Enter: ulimit unlimited 2. Restore the most recent CMSADM backup by loading the backup tape into the tape drive and entering the following command on a single line at the command prompt: nohup cpio -icmudv -C 10240 -I /dev/rmt/ tape number %d” “/cms” “/cms/*” | tee -M “Insert The device number ( ) is usually 0c, but could be 0, 1, or 1c. Note: Note: You may get four error messages concerning the /home directory. These errors are displayed when the directory is already present, so you can ignore them. 3. Turn on CMS. 4. Restore any CMS maintenance backups you have that are dated after the latest CMSADM backup. See the CMS Administration document for more information. 5. Perform a CMSADM file system backup to back up the updated system configuration. See your CMS software installation, maintenance, and troubleshooting document for details. Issue 3.3 February 2003 129 Maintenance Replacing the CD-ROM drive This section describes how to replace the internal CD-ROM drive. Opening the computer To open the computer: 1. Remove any CD-ROM disk from the drive. 2. If you have not already done so, use the following command to shut down the computer: /usr/sbin/shutdown -y -i0 -g0 3. Turn off the power to the computer. 4. Remove the two screws on the back of the unit that secure the cover to the chassis. See the following figure. Cover Screws Cover Tabs u5_remove_cover.cdr 5. Slide the cover back 1 or 2 inches and lift it up away from the chassis. 6. Place the cover in a convenient location so that it does not interfere with your work. 130 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Replacing the CD-ROM drive 7. Attach an antistatic wrist strap to the metal chassis of the computer and to your wrist. See the following figure. PCI slot 2 screws u5_wriststrap.cdr 8. Disconnect the AC power cord. ! Important: Important: If the computer has a PCI card in slot position 2, you may want to remove that card during this procedure to make it easier to reach the components. To remove PCI card 2, you must first remove the PCI card 2 screw. On the Series 1 computers, this screw is on the back of the computer. On Series 2 and later computers, this screw is on the top of the frame above the PCI card. Issue 3.3 February 2003 131 Maintenance Removing and replacing the CD-ROM drive To remove and replace the CD-ROM drive: 1. Loosen, but do not remove the three screws that secure the diskette drive or hard drive mounting bracket to the top of the chassis frame. See the following figure. u5_cdrom_cables.cdr 2. Remove the drive bracket from the chassis by sliding it back and lifting it free of the three screws. 3. Set the drive bracket on top of the power supply. 4. Disconnect the following cables from the back of the CD-ROM drive: ● Audio cable ● CD-ROM data ribbon cable ● Power cable. 5. Remove the four screws that hold the CD-ROM drive in the CD-ROM drive bracket. 6. Push the CD-ROM drive toward the chassis front and remove. 7. Place the CD-ROM drive on an antistatic mat. 8. On the new CD-ROM drive, verify that the jumper is set to the Master (MA) position. 9. Slide the new CD-ROM drive into the CD-ROM drive bracket. 10. Attach the CD-ROM drive to the CD-ROM drive bracket using the four screws that were removed earlier. 132 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Replacing the CD-ROM drive Tip: Install each screw with just a few turns before you tighten all four screws. Tip: 11. Reconnect the following cables to the back of the CD-ROM drive: ● Audio cable ● CD-ROM data ribbon cable ● Power cable. 12. Reinstall the diskette drive or hard drive that you moved earlier. Tighten the three screws that secure the drive bracket. Closing the computer To close the computer: 1. If you removed the PCI card from Slot 2 earlier, reinstall it now. 2. Reconnect the AC power cord to the computer. 3. Detach the ESD wrist strap. 4. Replace the cover on the computer. Slide the cover forward until it fits snugly around the chassis. 5. Replace the two cover screws. Tip: Tip: Install each screw with just a few turns before you tighten both screws. Issue 3.3 February 2003 133 Maintenance Turning on the system To turn on the system: 1. Turn on all external SCSI devices starting with the device that is farthest from the system and working toward the system. 2. Turn on the system monitor. 3. Turn on the system. 4. Press Stop+A simultaneously after the console banner is displayed, but before the system starts booting. 5. Enter the following commands: setenv auto-boot? false reset-all This resets the system. 6. Enter: probe-ide This checks to see that the system recognizes the new CD-ROM drive. If the new CD-ROM is not listed, make sure there is a secure connection between the motherboard and the CD-ROM drive. 7. Reboot the system by entering the following commands: ! CAUTION: If you fail to enter these commands, any reboots that you do in the future will stop at the boot prompt instead of proceeding through the normal boot-up process. CAUTION: setenv auto-boot? true boot The system reboots. 134 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining tape drives Maintaining tape drives Overview Procedures in this section include the following: ● Required references on page 135 ● Ordering tapes on page 135 ● Cleaning the tape drive ● Adding, removing, or replacing tape drives on page 138 Required references The following references are required when doing procedures in this section: ● Sun StorEdge™ DDS4 Tape Drive Installation and Users Guide ● Sun 4.0 Gbyte 1/4-Inch Tape Drive Specifications (SLR5) ● 14 Gbyte 8mm Tape Drive Users Guide and Installation Manual Ordering tapes Use the following information to order replacement tapes: Description Tape drive OEM DDS4 20/40-GB, 4mm DDS4 Imation DDS4 cleaning cartridge DDS4 Imation SLR5, 4/8-GB QIC SLR5 Imation or Sony SLR5 cleaning cartridge SLR5 Imation 14-GB, 8mm DX, XL, XS 8mm Exabyte 8mm cleaning cartridge DX, XL, XS 8mm Exabyte Issue 3.3 February 2003 135 Maintenance Cleaning the tape drive This section describes how you clean the following tape drives: ● DDS4, 4-millimeter, 20/40-GB ● SLR5, QIC, 4/8-GB ● XL/XS/DX 8-millimeter, 7/14-GB The LEDs on the tape drives will indicate when the tape drives need cleaning. See Tape drive LED status patterns on page 174. DDS4 tape drive The DDS4 tape drive uses a dry cleaning cartridge. Each cartridge is good for about 50 cleaning cycles. Regular cleaning is recommended to maximize tape drive performance. The cleaning schedule depends on the number of DDS tape cartridges used each day for backups. Use the following table to determine a cleaning schedule. Number of cartridges used each day Cleaning interval 1 or less 8 weeks 2 4 weeks 3 3 weeks 4 or more Weekly In addition, if the Clean LED flashes, either the tape drive heads need cleaning, or the backup tape needs replacing. To clean the tape drive: 1. Load the cleaning cartridge into the tape drive. The cleaning cycle begins automatically, and the Tape LED flashes. When the cleaning cycle is complete, the cleaning cartridge is ejected automatically. 2. The first time you use the cleaning cartridge, record the date on the cleaning cartridge. Each time you clean the tape drive, mark an X in the box. After all boxes are filled, replace the cleaning cartridge. 3. Return the cleaning cartridge to the plastic protection box. If the Clean LED continues to flash, repeat the cleaning procedure using a different cleaning cartridge. If the Clean LED is still flashing, repeat the backup operation with a 136 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining tape drives different tape. If this clears the signal, the first backup tape is nearing the end of its life. Discard the old tape. SLR5 tape drive The SLR5 tape drive uses a dry cleaning cartridge. Each cartridge is good for about 50 cleaning cycles. Regular cleaning (weekly or daily) is recommended to maximize tape drive performance. Minimally, the tape drive should be cleaned after 8 hours of tape movement. To clean the tape drive: 1. Load the cleaning cartridge into the tape drive. The cleaning cycle begins automatically, and the LED on the tape drive will flash green. If the LED immediately lights steady green, use a new cleaning cartridge. If the LED flashes red, remove the cleaning tape and reinsert it. 2. Remove the cleaning tape when the LED lights steady green. 3. The first time you use the cleaning cartridge, record the date on the cleaning cartridge. Each time you clean the tape drive, mark an X in the box. After all boxes are filled, replace the cleaning cartridge. 4. Return the cleaning cartridge to the plastic protection box. XL/XS/DX tape drive The XL/XS/DX 8mm tape drive uses a dry cleaning cartridge. Each cartridge is good for about 20 cleaning cycles. Regular cleaning (weekly or daily) is recommended to maximize tape drive performance. Minimally, the tape drive should be cleaned after 30 hours of tape movement. In addition, when 30 tape motion hours elapse, the top amber LED will light if the tape drive heads need cleaning. To clean the tape drive: 1. Load the cleaning cartridge into the tape drive. The cleaning cycle begins automatically. The top LED flashes rapidly and turns off, and the bottom LED flashes slowly. When the cleaning cycle is complete, the cleaning cartridge is ejected automatically. 2. The first time you use the cleaning cartridge, record the date on the cleaning cartridge. Each time you clean the tape drive, mark an X in the box. After all boxes are filled, replace the cleaning cartridge. 3. Verify that the top amber LED turns off after the cleaning. 4. Return the cleaning cartridge to the plastic protection box. Issue 3.3 February 2003 137 Maintenance Adding, removing, or replacing tape drives This section describes how to add, remove, or replace an external tape drive on an existing system. Note: Note: External tape drives are pre-installed and required at all times. Adding a second tape drive is usually only a temporary measure during the migration process. Adding or replacing a tape drive When adding a newer model tape drive to a system, you may have to edit the /kernel/drv/st.conf file to add information about the new tape drive. If editing the file is required, you will receive a Design Change Letter (DCL) instructing you how to change the file. To add or replace a tape drive: 1. Remove any tapes from the tape drive. 2. Log in to the system as root. 3. Enter: /usr/sbin/shutdown -y -i0 -g0 This shuts down the system. 4. Turn off the system. 5. Turn off the system monitor. 6. Turn off all external SCSI devices starting with the device that is closest to the system and working toward the farthest device. 7. If replacing a defective tape drive, disconnect the SCSI cables and AC power cable. 8. Connect the tape drive to the other SCSI devices. See SunSwift connections on page 139 or UltraSCSI connections on page 141. 138 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining tape drives SunSwift connections – The following figure shows how to connect UniPack SCSI disk drives and tape drives to a SunSwift card. A 68-to-68-pin SCSI cable connects from the SunSwift PCI card on the back of the computer to the IN connector on the back of the SCSI device that is closest to the computer. If you have more than one SunSwift card, connect the drives to the card in the lowest slot number. A 68-to-68 pin SCSI cable connects from the OUT connector of that device to the IN connector of the next device. Continue this process until all assigned devices are connected in the SCSI chain. . Stack of three external SCSI devices Target address switch IN OUT IN OUT IN OUT scsi_sunswift.cdr 68-to-68 pin SCSI cable Back panel of Ultra 5 SunSwift card in PCI slot 2 68-to-68 pin SCSI cable When connecting SCSI devices, the last device in the chain MUST be terminated, either via an auto-terminated device or with a manual terminator. When using an auto-terminated SCSI device, you do not need to connect a SCSI terminator to the OUT connector of the last SCSI device in the chain. To verify that the last device is auto-terminated, check the LEDs labeled Auto Term High and Auto Term Low on the back panel of the device. In a CMS configuration, both LEDs are lit on the last device in the SCSI chain. If a device in the SCSI chain is not the last device, neither termination LED is lit. When using a manually-terminated device, you must connect a SCSI terminator to the OUT connector of the last SCSI device in the chain. When you connect the SCSI terminator to the OUT connector, the LED on the terminator is lit. Issue 3.3 February 2003 139 Maintenance The following figure shows the SCSI cabling for a SunSwift card. W 68-68 68-68 68-68 68-68 68-68 UniPack Tape Drive 2 (optional) A W UniPack Tape Drive 1 (required) W W UniPack Disk Drive 4 (optional) W W UniPack Disk Drive 3 (optional) W W UniPack Disk Drive 2 (optional) W W UniPack Disk Drive 1 (optional) W W SCSI Connector scsicble_swift.cdr 68-68 W = 68-68 pin SCSI cable A = Auto-terminated SCSI devices are addressed as shown in the following table. Device Address Disk drive 1 0 Disk drive 2 1 Disk drive 3 2 Disk drive 4 3 Tape drive 1 4 Tape drive 2 5 ! Important: Important: Do not use a target address greater than 5. These addresses are set using the target address switches on the back of each SCSI device. Before setting the target address, make sure that the power is off on the SCSI devices. 2 + Press this side to decrease the address number. Press this side to increase the address number. scsiidsw.cdr Continue with Turning on the system on page 144. 140 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining tape drives UltraSCSI connections – The following figure shows how to connect UniPack SCSI disk drives and tape drives to an UltraSCSI card. A 68-to-68-pin VHDCI SCSI cable connects from the UltraSCSI PCI card on the back of the computer to the IN connector on the back of the SCSI device that is closest to the computer. A 68-to-68 pin SCSI cable connects from the OUT connector of that device to the IN connector of the next device. Continue this process until all assigned devices are connected in the SCSI chain. . Stack of three external SCSI devices IN Target address switch 68-to-68 pin SCSI cable scsiuni.cdr OUT Back panel of Ultra 5 IN OUT (left) IN (right) OUT Dual-channel UltraSCSI card in PCI slot 2 68-to-68 pin VHDCI cable When connecting SCSI devices, the last device in the chain MUST be terminated, either via an auto-terminated device or with a manual terminator. When using an auto-terminated SCSI device, you do not need to connect a SCSI terminator to the OUT connector of the last SCSI device in the chain. To verify that the last device is auto-terminated, check the LEDs labeled Auto Term High and Auto Term Low on the back panel of the device. In a CMS configuration, both LEDs are lit on the last device in the SCSI chain. If a device in the SCSI chain is not the last device, neither termination LED is lit. When using a manually-terminated device, you must connect a SCSI terminator to the OUT connector of the last SCSI device in the chain. When you connect the SCSI terminator to the OUT connector, the LED on the terminator is lit. Issue 3.3 February 2003 141 Maintenance The following figure shows the SCSI cabling schemes that are possible with an UltraSCSI card that is installed in slot 2 of an Ultra 5 computer. UniPack Disk Drive 1 (optional) V W Left SCSI Connector V 68-68 UniPack Tape Drive 2 (optional) 68-68 W W 68-68 (required) V V W 68-68 UniPack Tape Drive 1 Right SCSI Connector Note: W W UniPack Disk Drive 4 (optional) UniPack Disk Drive 3 (optional) UniPack Disk Drive 2 (optional) W W A 68-68 V = 68-68 pin VHDCI cable W = 68-68 pin SCSI cable A = Auto-terminated A 68-68 scsicble.cdr Note: The “Left/Right” designations shown above are based on the UltraSCSI card being installed in slot 2. If the UltraSCSI card is installed in slots 1 or 3, connect the disk drives to the right connector and the tape drives to the left connector. 142 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining tape drives SCSI devices are addressed as shown in the following table. Device Address Disk drive 1 0 Disk drive 2 1 Disk drive 3 2 Disk drive 4 3 Tape drive 1 4 Tape drive 2 5 ! Important: Important: Do not use a target address greater than 5. These addresses are set using the target address switches on the back of each SCSI device. Before setting the target address, make sure that the power is off on the SCSI devices. 2 + Press this side to decrease the address number. Press this side to increase the address number. scsiidsw.cdr Continue with Turning on the system on page 144. Issue 3.3 February 2003 143 Maintenance Turning on the system – To turn the system on: 1. Connect the power cord from the tape drive to a power source. 2. Turn on all external SCSI devices starting with the device that is farthest from the system and working toward the system. 3. Turn on the system monitor. 4. Turn on the system. 5. Press Stop+A simultaneously after the console banner is displayed, but before the system starts booting. 6. Enter the following commands: setenv auto-boot? false reset-all This resets the system. 7. Enter: probe-scsi-all This checks to see that the system recognizes the new tape drive. The resulting display should list the new drive as Target 4 or Target 5. If the new drive is not listed, check for a secure connection between the SCSI port and the new drive. 8. Reboot the system by entering the following commands: ! CAUTION: CAUTION: If you fail to enter these commands, any reboots that you do in the future will stop at the boot prompt instead of proceeding through the normal boot-up process. setenv auto-boot? true boot -r The system reboots. 9. Perform a CMSADM file system backup to back up the updated system configuration. See your CMS software installation, maintenance, and troubleshooting document for details. 144 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Maintaining tape drives Removing a tape drive To remove a tape drive: 1. Log in to the system as root. 2. Enter the following commands: cd /dev/rmt pwd The pwd command verifies that you are in the /dev/rmt directory. 3. Enter: rm * This removes SCSI tape drive device files. If you do not remove the tape drive device files before rebooting the system, the SCSI tape drive device files may not match the hardware configuration. 4. Enter: /usr/sbin/shutdown -y -i0 -g0 This shuts down the system. 5. Turn off the system. 6. Turn off the system monitor. 7. Turn off all external SCSI devices starting with the device that is closest to the system and working toward the farthest device. 8. Disconnect the tape drive from the SCSI port or SCSI chain. 9. Turn on all external SCSI devices starting with the device that is farthest from the system and working toward the system. 10. Turn on the system monitor. 11. Turn on the system. 12. Press Stop+A simultaneously after the console banner is displayed, but before the system starts booting. 13. Enter the following commands: setenv auto-boot? false reset-all This resets the system. 14. Enter: probe-scsi-all This displays the current SCSI devices. The removed tape drive should not be listed. Issue 3.3 February 2003 145 Maintenance 15. Reboot the system by entering the following commands: ! CAUTION: CAUTION: If you fail to enter these commands, any reboots that you do in the future will stop at the boot prompt instead of proceeding through the normal boot-up process. setenv auto-boot? true boot -r The system reboots. 16. Perform a CMSADM file system backup to back up the updated system configuration. See your CMS software installation, maintenance, and troubleshooting document for details. 146 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Adding memory and replacing the CPU Adding memory and replacing the CPU Overview The Ultra 5 comes equipped with one bank of dual inline memory modules (DIMMs) (256 MB) installed. If you need to install additional DIMMs, they must be installed in full banks (pairs). The computer comes equipped with one CPU. If the CPU fails, it should be replaced by a qualified Sun technician. Contact your Avaya representative for more information. Installing memory This section describes the procedures used to add more memory to an Ultra 5 system that is currently in operation. ! WARNING: WARNING: You must wear an ESD wrist strap when installing or removing hardware components to prevent electrical discharge that can damage the system. Checking the current memory size To check the current memory size: 1. Enter: prtconf | grep Memory This displays the current memory size. Memory size: xxx Megabytes 2. Record the current memory size. Issue 3.3 February 2003 147 Maintenance Opening the computer To open the computer: 1. If you have not already done so, use the following command to shut down the computer: /usr/sbin/shutdown -y -i0 -g0 2. Turn off the system. 3. Turn off the system monitor. 4. Turn off all external SCSI devices starting with the device that is closest to the system and working toward the farthest device. 5. Remove the two screws on the back of the unit that secure the cover to the chassis. See the following figure. Cover Screws Cover Tabs u5_remove_cover.cdr 6. Slide the cover back 1 or 2 inches and lift it up away from the chassis. 7. Place the cover in a convenient location so that it does not interfere with your work. 148 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Adding memory and replacing the CPU 8. Attach an antistatic wrist strap to the metal chassis of the computer and to your wrist. See the following figure. PCI slot 2 screws u5_wriststrap.cdr 9. Disconnect the AC power cord. ! Important: Important: If the computer has a PCI card in slot position 2, you may want to remove that card during this procedure to make it easier to reach the components. To remove PCI card 2, you must first remove the PCI card 2 screw. On the Series 1 computers, this screw is on the back of the computer. On Series 2 and later computers, this screw is on the top of the frame above the PCI card. Issue 3.3 February 2003 149 Maintenance Adding the DIMMs To add the DIMMs: 1. Loosen the three screws that hold the diskette or second hard disk drive bracket and move the disk drive out of the way. See the following figure. Disk or Diskette Drive Screws (3) u5_memory.cdr Ejection Lever The computer must have at least two identical DIMMs installed in paired sockets of any DIMM bank. For best system performance, install four identical DIMMs. Install the DIMMs as shown in the table below. DIMM bank Slot pairs 0 DIMM1 and DIMM2 1 DIMM3 and DIMM4 2. Remove the DIMM from the antistatic container. 3. Starting with the first empty slot, unlock (press down) the ejector levers at both ends of the connectors. 4. Position the DIMM in the connector, ensuring that the notches on the bottom of the DIMM are aligned with the connector alignment keys. 5. Press firmly on both of the top ends of the DIMM at the same time until the DIMM is properly seated. 6. Verify that the ejection levers are closed toward the DIMM. 150 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Adding memory and replacing the CPU 7. Repeat this procedure for each DIMM. 8. Replace the diskette/disk drive bracket and tighten the screws that hold the bracket. Closing the computer To close the computer: 1. If you removed the PCI card from Slot 2 earlier, reinstall it now. 2. Reconnect the AC power cord to the computer. 3. Detach the ESD wrist strap. 4. Replace the cover on the computer. Slide the cover forward until it fits snugly around the chassis. 5. Replace the two cover screws. Tip: Tip: Install each screw with just a few turns before you tighten both screws. Checking the new memory size To check the new memory size: 1. Turn on all external SCSI devices starting with the device that is farthest from the system and working toward the system. 2. Turn on the system monitor. 3. Turn on the system. 4. When the system comes up, log in as root. 5. Enter: prtconf | grep Memory This displays the new memory size. Memory size: xxx Megabytes 6. Verify that the displayed memory size is correct, comparing it to the value recorded before you added the new memory. If the new figure is not correct, power down the system and check that all memory modules are properly seated. Issue 3.3 February 2003 151 Maintenance Adding swap space (R3V6 or earlier only) After adding memory to a system that is running CMS R3V6 or earlier, the system must be administered to allow the swap function to use the additional memory. To add swap space: 1. Enter: swap -a /cms/swap 2. Enter: swap -l 152 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Troubleshooting Overview This chapter describes the following troubleshooting procedures: ● Using the remote console on page 154 ● Tools on page 161 — Using the prtdiag command on page 162 — System messages on page 163 — OpenBoot PROM firmware tests on page 164 — OpenBoot diagnostic tests on page 169 — POST diagnostic messages on page 172 — OpenBoot initialization commands on page 173 — Diagnosing LED patterns on page 174 — Sun Validation Test Suite (VTS) on page 176 ● Troubleshooting disk drives and CD-ROM drives on page 177 ● Troubleshooting tape drives on page 179 ● Recovery procedures on page 182 References See the Sun Ultra 5 Service Manual for additional troubleshooting procedures. Issue 3.3 February 2003 153 Troubleshooting Using the remote console Overview If your system does not boot, or the system cannot be diagnosed locally, remote support personnel might want to redirect control of the console port from the local console to a dialed-in remote console. Redirecting the console allows support personnel to do remote maintenance as if they were at the local console. You can redirect the console using either: ● The Solaris operating system ● OpenBoot diagnostics This section consists of the following procedures: ● Redirecting the console using Solaris on page 154. Use this procedure when the system will boot up to the Solaris operating system. ● Redirecting the console using OpenBoot mode on page 157. Use this procedure when the system will not boot up to the Solaris operating system. Redirecting the console using Solaris This procedure describes how to use the Solaris operating system to redirect the local console to serial port B. This procedure is usually done from the remote console that has dialed in to the system. Should you encounter any problems setting up the remote console, see Remote console port problems on page 186. ! CAUTION: CAUTION: Use this procedure only when absolutely necessary. If the console redirects and the modem line drops, you may not be able to get back into the system. Redirecting the local console to the remote console To redirect control of the console port from the local console to a dialed-in remote console: 1. Dial in from the remote console to the remote console modem, and log in as root. 154 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Using the remote console 2. At the remote console, enter: /cms/install/bin/abcadm -r ttyb The following message is displayed at the remote console: ttyb is currently set to be incoming Are you sure you want to change it? [y,n,?] 3. At the remote console, enter: y The following message is displayed at the remote console: ttyb administration removed 4. At the remote console, enter: /cms/install/bin/abcadm -c -b 9600 ttyb The following message is displayed at the remote console: This change requires a reboot to take affect Are you ready to reboot? [y,n,?] 5. At the remote console, enter: y The following message is displayed at the remote console: done desktop auto-start disabled Proceeding to reboot. The following occurs: ● The system begins to shut down. ● Shutdown, reset, and reboot messages are displayed on the local console. ● When the system starts to come back up, the local console goes blank. ● The system boot diagnostics are displayed on the remote console. ● After the system reboots, a console login: prompt is displayed on the remote console. 6. Log in to the remote console as root. ! CAUTION: CAUTION: Do not enter Ctrl+D from the remote console to exit the system without first redirecting control back to the local console. If you do, you may lock yourself from using the console locally or remotely. Issue 3.3 February 2003 155 Troubleshooting Redirecting the remote console back to the local console To redirect control of the console port from the remote console back to the local console: 1. At the remote console, enter: /cms/install/bin/abcadm -c local The following message is displayed at the remote console: Console set to local This change requires a reboot to take affect Are you ready to reboot? [y,n,?] 2. At the remote console, enter: y The following occurs: ● The system begins to shut down. ● Shutdown, reset, and reboot messages are displayed on the remote console. ● When the system starts to come back up, the system boot diagnostics are displayed on the local console. ● After the system reboots, the console login: prompt is displayed on the remote console. ● The login screen is displayed on the local console. 3. Log in to the local console as root. 4. Log in to the remote console as root. Control of the console port is redirected from the remote console back to the local console. 156 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Using the remote console Redirecting the console using OpenBoot mode This procedure describes how to use the OpenBoot mode to redirect the local console to serial port A. Use the OpenBoot mode to redirect the remote console port when the Solaris method does not work. This typically occurs when the system will not boot. Redirecting the local console to the remote console To redirect control of the console port from the local console to a dialed-in remote console: 1. If the system is not already at the ok prompt, enter: /usr/sbin/shutdown -y -i0 -g0 The system shuts down to the ok prompt. ! CAUTION: CAUTION: If the shutdown command fails, press Stop+A simultaneously after the console banner is displayed, but before the operating system starts booting. 2. At the local console, enter the following commands to set the remote console configuration parameters: setenv input-device ttyb setenv output-device ttyb setenv ttyb-rts-dtr-off true setenv ttyb-ignore-cd true setenv ttyb-mode 9600,8,n,1,3. To verify the parameter changes, enter: printenv The following message is displayed: Parameter Name output-device input-device . . . Value ttyb ttyb Default Value screen keyboard 4. If not already dialed in, dial in to the system from the remote console. 5. Log in to the system as root. Issue 3.3 February 2003 157 Troubleshooting 6. At the local console, enter: boot The following occurs: ● The system begins to shut down. ● Shutdown, reset, and reboot messages are displayed on the local console. ● When the system starts to come back up, the local console goes blank. ● The system boot diagnostics are displayed on the remote console. ● After the system reboots, a console login: prompt is displayed on the remote console. 7. Log in to the remote console as root. ! CAUTION: CAUTION: Do not enter Ctrl+D from the remote console to exit the system without first redirecting control back to the local console. If you do, you may lock yourself from using the console locally or remotely. Redirecting the remote console back to the local console Using OpenBoot mode, there are two ways to redirect control of the console port from the remote console back to the local console: ● From the remote console (recommended) ● From the local site (not recommended) 158 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Using the remote console Method 1: from the remote console – To redirect control of the console port from the remote console back to the local console: 1. Do one of the following: ● At the remote console, if the system is in UNIX, enter the following commands: eeprom output-device=screen eeprom input-device=keyboard eeprom ttyb-rts-dtr-off=true eeprom ttyb-ignore-cd=false /usr/sbin/shutdown -y -i6 -g0 ● At the remote console, if the system is in OpenBoot mode, enter the following commands: setenv output-device screen setenv input-device keyboard setenv ttyb-rts-dtr-off true setenv ttyb-ignore-cd false reset The following occurs: ● The system begins to shut down. ● Shutdown, reset, and reboot messages are displayed on the remote console. ● When the system starts to come back up, the system boot diagnostics are displayed on the local console. ● The login screen is displayed on the local console. 2. At the remote console, hang up the modem connection. 3. Log in to the system as root at the local console. 4. To see what is on the ttyb port, enter: /cms/install/bin/abcadm -k 5. To start a port monitor on ttyb, enter: /cms/install/bin/abcadm -i -b 9600 ttyb Issue 3.3 February 2003 159 Troubleshooting Method 2: from the local site – The onsite technician will use this procedure from the local site. Use this method only when Method 1 will not work. ! CAUTION: This method of redirecting the console port should only be done as a last resort. This procedure resets the NVRAM defaults to the Sun factory settings. CAUTION: To redirect control of the console port from the remote console back to the local console: 1. Turn the power off and back on for the CMS computer. 2. As the computer begins to boot up, press Stop+N simultaneously. Continue to press Stop+N until a prompt displays on the local console. 3. At the ok prompt, enter: boot 4. When the system boots up, log in to the system as root at the local console. 5. To see what is on the ttyb port, enter: /cms/install/bin/abcadm -k 6. To start a port monitor on ttyb, enter: /cms/install/bin/abcadm -i -b 9600 ttyb The following message is displayed: ttyb set to incoming port 9600 baud 160 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Tools Tools There are several tools available to help diagnose hardware problems: ● Using the prtdiag command on page 162 ● System messages on page 163 ● OpenBoot PROM firmware tests on page 164 ● OpenBoot diagnostic tests on page 169 ● POST diagnostic messages on page 172 ● OpenBoot initialization commands on page 173 ● Diagnosing LED patterns on page 174 ● Sun Validation Test Suite (VTS) on page 176 Issue 3.3 February 2003 161 Troubleshooting Using the prtdiag command The prtdiag command displays system diagnostic information. To display this diagnostic information, enter: /usr/platform/‘uname -m‘/sbin/prtdiag -v | pg The following is an example of the results for an Ultra 5 computer. System Configuration: Sun Microsystems (UltraSPARC-IIi 360MHz) System clock frequency: 90 MHz Memory size: 320 Megabytes sun4u Sun Ultra 5/10 UPA/PCI ========================= CPUs ========================= Brd --0 CPU --0 Run MHz ----360 Module ------0 Ecache MB -----0.2 CPU Impl. -----12 CPU Mask ---9.1 ========================= IO Cards ===================== Brd --0 0 0 0 0 0 0 0 Bus# Freq Type MHz ---- ---PCI-1 33 PCI-1 33 PCI-1 33 PCI-1 33 PCI-2 33 PCI-2 33 PCI-2 33 PCI-2 33 Slot ---1 1 2 3 1 1 2 3 Name --------------------ebus network-SUNW,hme SUNW,m64B ide-pci1095,646 scsi-glm scsi-glm token-ring-pci10b6,7 pci1214,334-pci1214,334 Model --------- ATY,GT-C Symbios,53C875 Symbios,53C875 No failures found in System =========================== ========================= HW Revisions ========================= ASIC Revisions: --------------Cheerio: ebus Rev 1 System PROM revisions: ---------------------OBP 3.19.4 1999/04/28 15:05 # POST 3.0.7 1999/04/28 14:24 162 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Tools System messages System messages can alert you to system problems, such as a device that is about to fail. By default, many of the messages are displayed on the system console and are stored in /var/adm. You can display system messages with the dmesg command. Here are some factors to keep in mind: ● A list of the most recent messages is displayed. ● The /var/adm directory contains several message files. The most recent messages are in /var/adm/messages and in /var/adm/messages.0. The oldest are in /var/adm/messages.3. ● Periodically, a new file is created, and the /var/adm/messages.3 file is deleted, /var/adm/messages.2 is renamed /var/adm/messages.3, /var/adm/messages.1 is renamed /var/adm/messages.2, and /var/adm/messages.0 is renamed /var/adm/messages.1. The message files may contain not only system messages, but also core dumps and other data, which can cause /var/adm to grow quite large. To keep the directory to a reasonable size and ensure that future core dumps can be saved, you should remove unneeded files periodically. You can automate the task by using crontab. See your Sun system documentation for information on crontab. Issue 3.3 February 2003 163 Troubleshooting OpenBoot PROM firmware tests The OpenBoot PROM (OBP) On-Board firmware performs a routine set of firmware and hardware tests. Note: Note: Different versions of Solaris have different versions of the OpenBoot commands. Not all commands are available with every version. Using the OpenBoot PROM tests To use the OpenBoot PROM tests: 1. From the root login, turn off CMS. 2. Enter: /usr/sbin/shutdown -y -i0 -g0 The system shuts down. 3. At the ok prompt, enter the following commands: setenv auto-boot? false reset-all The system resets and displays the ok prompt. 4. Use the commands that are shown in Test descriptions on page 165. 5. When you finish testing, enter the following commands: ! CAUTION: CAUTION: If you fail to enter these commands, any reboots that you do in the future will stop at the boot prompt instead of proceeding through the normal boot-up process. setenv auto-boot? true boot -r The system reboots. 164 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Tools Test descriptions The following table lists some of the OpenBoot PROM On-Board firmware test commands. Note that some commands give responses for the tests. Other tests just display the ok prompt when the test passes. Command Description probe-ide-all This command identifies the devices attached to the IDE bus. probe-scsi-all This command identifies the devices attached to the SCSI bus. probe-fcal-all This command identifies the devices attached to the FC-AL bus. test-all This command runs a series of tests on the network and on hardware components. It may take several minutes to complete. test [alias] This command executes the specified device self-test method. Possible values for device-specifier are listed in the Alias column: Alias Description memory memory cdrom cdrom tape0-1 tape drives disk0-5 SCSI drives floppy floppy screen video keyboard keyboard watch-clock This command tests the clock function. watch-net watch-net-all This command runs a loopback test, a transceiver test, and a packet transmission test. Additional references – See the Sun OpenBoot 3.x Command Reference Manual for more information. Issue 3.3 February 2003 165 Troubleshooting Probing IDE devices Symptom – The internal IDE disk drives are reporting errors. Solution – Check the status of the IDE disk drives. 1. Enter: /usr/sbin/shutdown -y -i0 -g0 This shuts down the system. 2. At the ok prompt, enter the following commands: setenv auto-boot? false reset-all The system resets and the ok prompt displays. 3. Enter: probe-ide The program responds similar to the following: Device 0 ( Primary Master ) ATA Model: ST34342A Device 1 ( Primary Slave ) Not present Device 2 ( Secondary Master ) Removeable ATAPI Model: CRD-8240B Device 3 ( Secondary Slave ) Removeable ATAPI Model: Note: Note: The actual response (devices listed) depends on the devices installed on the IDE controller. This example shows the primary internal disk drive, the CDROM drive, and the diskette drive. 4. If there are disk drives other than what was shown in the display, shut down the system and check the disk drive cabling. 5. When finished with testing, enter the following commands: 166 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Tools ! CAUTION: CAUTION: If you fail to enter these commands, any reboots that you do in the future will stop at the boot prompt instead of proceeding through the normal boot-up process. setenv auto-boot? true boot -r The system reboots. Probing SCSI devices Symptom – The SCSI tape, CD-ROM, or external disk drives are reporting errors. Solution – To check the status of the SCSI devices: 1. Enter: /usr/sbin/shutdown -y -i0 -g0 This shuts down the system. 2. At the ok prompt, enter the following commands: setenv auto-boot? false reset-all The system resets. 3. Enter: probe-scsi-all The program displays a message that is similar to the following: /pci@1f,0/pci@1/pci@1/SUNW,isptwo@4 Target 0 Unit 0 Disk QUANTUM VK4550J SUN4.2G8610 Target 4 Unit 0 Removeable Tape HP C5683A C911 Note: Note: The actual response (devices listed) depends on the devices installed on the SCSI bus. This example shows an external 4.2-GB disk drive and an external DDS4 tape drive. 4. If there are drives other than what was shown in the display, shut down the system and check the drive cabling. 5. When finished with testing, enter the following commands: Issue 3.3 February 2003 167 Troubleshooting ! CAUTION: CAUTION: If you fail to enter these commands, any reboots that you do in the future will stop at the boot prompt instead of proceeding through the normal boot-up process. setenv auto-boot? true boot -r The system reboots. Symptom – The SCSI tape, CD-ROM, or external disk drives are reporting errors. Solution – The system might have duplicate SCSI target addresses on one bus. Note: Note: Two targets may have the same target number if they are on different SCSI busses. To check for duplicate SCSI target addresses: 1. Unplug all but one of the disks. 2. Enter: probe-scsi-all Record the target number and its corresponding unit number. 3. Plug in another disk, and perform Step 2 again. 4. If you get an error, change the target number of this disk to one of the unused target numbers. 5. Repeat Steps 2 through 4 until all the disks are plugged back in. 6. When you finish testing, enter the following commands: ! CAUTION: CAUTION: If you fail to enter these commands, any reboots that you do in the future will stop at the boot prompt instead of proceeding through the normal boot-up process. setenv auto-boot? true boot -r The system reboots. 168 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Tools OpenBoot diagnostic tests OpenBoot Diagnostics (OBDiag) is a menu-driven tool that diagnoses system hardware. OBDiag performs root-cause failure analysis on the referenced devices by testing internal registers, confirming subsystem integrity, and verifying device functionality. To use the OpenBoot diagnostic tests: 1. From the root login, turn off CMS. 2. Enter: /usr/sbin/shutdown -y -i0 -g0 The system shuts down. 3. Enter: obdiag This loads the test program. 4. Enter: obtest See the following table for a summary of OpenBoot Diagnostic test commands. Command number Command name 0 PCI/PCIO 1 EBUS DMA/TCR Registers Description This command: ● Verifies the PCIO ASIC vender ID and the PCIO ASIC device ID ● Verifies that the PCI configuration space is accessible as half-word bytes ● Verifies the address class code ● Performs a walking ones bit test on the status register, latency timer, and interrupt line ● Verifies that the interrupt pin is logic-level high (1) after reset This command: ● Performs a walking ones bit test ● Verifies that the status register is properly set ● Validates the DMA capabilities and FIFOs Issue 3.3 February 2003 169 Troubleshooting Command number Command name 2 Ethernet Description This command: ● Resets the ethernet channel ● Performs ethernet channel engine internal loopback ● Enables the LAN data to be routed back to the receive MII data outputs ● Enables MII transmit data to be routed to the MII receive data path ● Forces the twisted-pair transceiver into loopback mode 3 Keyboard 4 Mouse This command performs a keyboard-to-mouse loopback. 5 Floppy This command verifies the diskette drive controller initialization. You must have a formatted floppy in the diskette drive. 6 Parallel Port 7 Serial Port A This command performs an external and internal loopback. This command: ● Sets up the SuperIO configuration register to enable extended/compatible parallel port select ● Enables ECP mode and ECP DMA configuration, and FIFO test mode. This command invokes the uart_loopback test for serial port A. Note: 8 Serial Port B This command invokes the uart_loopback test for serial port B. Note: 9 NVRAM Note: The serial port A diagnostic will stall if the TIP line is installed on serial port A. Note: The serial port B diagnostic will stall if the TIP line is installed on serial port B. This command verifies the NVRAM operation by performing a write and read to the NVRAM. 170 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Tools Command number Command name 10 Audio Description This command: ● Verifies the cs4231 internal registers ● Performs a line-in to line-out external loopback ● Performs a microphone-to-headphone external loopback 11 EIDE This command validates both the EIDE chip and EIDE bus subsystem. This takes several minutes. 12 Video This command tests the video monitor port. 13 All Above This command validates the system unit. Note: Note: The “All Above” diagnostic will stall if the TIP line is installed on serial port A or serial port B. 14 Quit This command exits from the OpenBoot diagnostics. 15 Display this Menu This command displays the command options. 16 Toggle script-debug This command moves you in and out of the debug area. 17 Enable External Loopback Tests This command enables the external loopback tests. 18 Disable External Loopback Tests This command disables the external loopback tests. Additional references – See the Sun OpenBoot 3.x Command Reference Manual for more information. Issue 3.3 February 2003 171 Troubleshooting POST diagnostic messages To use the Power On Self Test (POST) messages (during a reboot) to diagnose remote hardware problems: 1. At the ok prompt, enter: boot 2. Scan the displayed messages on the screen. Watch for error messages. You can identify problems more accurately if you are familiar with the system power-on initialization messages. These messages show you the types of functions the system performs at various stages of system start-up. These messages can also show the transfer of control from OpenBoot firmware to POST. Memory failure The operating system, diagnostic program, or POST may not display a DIMM location (U number) as part of a memory error message. In this situation, the only available information is a physical memory address and failing byte. The following table lists physical memory addresses to locate a defective DIMM. DIMM slot DIMM pair (non-interleave) DIMM(0) 00000000 - 0fffffff DIMM1 DIMM2 10000000 - 1fffffff DIMM3 172 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Tools OpenBoot initialization commands The following table describes the OpenBoot initialization command sequences that are provided by the system. These commands are useful in some situations in which the system fails to boot. To use the commands, hold down the keys after turning on the power to your system. Keep the keys pressed until the keyboard lights flash and the screen displays the ok prompt. Command Description Stop Bypass POST. This command does not depend on the security mode. Note: Note: Some systems bypass POST as a default. In such cases, use Stop+A to start POST. Stop+A Abort. Stop+D Enter diagnostic mode (set diag-switch? to true). Stop+F Enter Forth on TTYB instead of probing. Use exit to continue with the initialization sequence. This is useful if hardware is broken. Stop+N Reset NVRAM contents to default values. If this is done, you must readminister the NVRAM options. ! CAUTION: CAUTION: Do not use this command under normal operation. Running this command causes a system to lose the factory NVRAM settings and the system will not boot properly. Issue 3.3 February 2003 173 Troubleshooting Diagnosing LED patterns Many hardware components of the computer have LEDs that can be used to diagnose problems. This section describes those LED patterns. Keyboard LED patterns During POST, LEDs on the keyboard light in patterns that show the progress of the tests and if any failures have been detected. The following table describes these patterns. Caps lock Compose Scroll lock Num lock Meaning Blink Off Off Off POST in progress Off Off Off Off POST successfully completed On Off Off On System board failed On Off On Off No memory found On On On Off Faulty CPU Tape drive LED status patterns This section describes the LED status patterns for the following tape drives: ● DDS4, 4-millimeter, 20/40-GB ● SLR5, QIC, 4/8-GB ● XL/XS/DX, 8-millimeter, 7/14-GB DDS4 tape drive – The tape drive LEDs show the following status: ● Tape LED (green) — The LED flashes to show activity (loading, unloading, reading, and writing). The LED is steady when a cartridge is loaded and the tape drive is ready to begin operation. ● Clean LED (amber) — The LED flashes to indicate that a cartridge is near the end of its life, or that the heads need cleaning. 174 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Tools The following table describes the LED combinations that occur during normal tape drive operation. Tape drive state Activity (load or unload) Activity (read or write) Cartridge loaded Media Caution Signal Fault Power-on (starts with two steady lights) Tape LED (green) Flashing Flashing Fast On Any Any Flashing Clean LED (amber) Off Off Off Flashing On Off The tape drive monitors the number of correctable errors that occur during reading and writing. If the number of errors becomes excessive, the tape may be nearing the end of its useful life, or the tape heads may need cleaning. ● If the media caution signal displays (flashing amber), clean the tape drive. ● If the signal still displays after cleaning the heads, repeat the operation with a different tape. If this clears the signal, the first tape is nearing the end of its life. Copy the data onto a new tape and discard the old one. The media caution signal is cleared when a new tape is loaded or when the drive is powercycled. SLR5 tape drive – The SLR5 tape drive has a single LED that displays both green and red. The tape drive LED shows the following status: ● Steady green when a tape is in the tape drive. If this occurs when you first insert a cleaning cartridge, use a new cleaning cartridge. ● Flashing green when tape drive activity is occurring. ● Flashing red when a fault occurs. When this happens, eject the tape and reinsert the tape. If this continues to occur, the tape is faulty and should be replaced. XL/XS/DX tape drive – The tape drive LEDs show the following status: ● Top LED (amber) — When this LED is on or flashing, the tape drive has an error or needs cleaning (see Cleaning the tape drive on page 136). ● Middle LED (green) — When this LED is on or flashing, SCSI bus activity is occurring. ● Bottom LED (green) — When this LED is on, a tape is loaded. When this LED is flashing, it indicates that tape motion is occurring or the tape drive needs cleaning. Issue 3.3 February 2003 175 Troubleshooting Sun Validation Test Suite (VTS) The SunVTS™ supports diagnostics in the following areas: ● Connection test. Minimal access of device to verify its accessibility and availability. ● Functional test (default). Detailed tests to thoroughly test the device or system when offline the system is offline (CMS must be turned off). A stress mode in the system or test option can be set only within the offline mode. The stress mode is an extension of offline. ● Functional test (from system monitor). Safe tests that can be executed on the device or system when it is online (CMS can be on, but testing is safer when it is turned off). There are two ways to run SunVTS. We recommend that you use either local access through the Common Desktop Environment (CDE) interface, or remote access using an ASCII interface. Prerequisites CMS must be turned off. Using SunVTS To use SunVTS: 1. Enter: BYPASS_FS_PROBE=1; export BYPASS_FS_PROBE This bypasses the file system probe. 2. Do one of the following: ● Enter: /opt/SUNWvts/bin/sunvts This accesses the CDE interface. ● Enter: /opt/SUNWvts/bin/sunvts -t This accesses the TTY mode (ASCII interface). Additional references – For more information about using VTS, see the files /opt/SUNWvts/README and /opt/SUNWvts/bin/vtstty.help. 176 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Troubleshooting disk drives and CD-ROM drives Troubleshooting disk drives and CD-ROM drives This section provides hard drive and CD-ROM drive failure symptoms and suggested actions. Symptom – A hard drive read, write, or parity error is reported by the operating system. A CD-ROM drive read error or parity error is reported by the operating system. Solution – Replace the drive indicated by the failure message. The operating system identifies the internal drives as indicated in the following table. Operating system address Drive physical location and target c0t d0s0, or c1t d0s0 Hard drive, target ( represents the target number 0 to 7) c0t6d0s0 CD-ROM drive, target 6 Issue 3.3 February 2003 177 Troubleshooting Symptom – The hard drive or CD-ROM drive fails to respond to commands. Solution – When the hard drive or CD-ROM drive fails to respond to commands: 1. Enter: /usr/sbin/shutdown -y -i0 -g0 This shuts down the system. 2. At the ok prompt, enter the following commands: setenv auto-boot? false reset-all The system resets. 3. Enter: probe-ide The program responds similar to the following: Device 0 ( Primary Master ) ATA Model: ST34342A Device 1 ( Primary Slave ) Not present Device 2 ( Secondary Master ) Removeable ATAPI Model: CRD-8240B Device 3 ( Secondary Slave ) Removeable ATAPI Model: 4. Verify that all the disk drives are recognized. This example indicates that the system primary disk is on Device 0, and the CD-ROM is on Device 2. If the probe-ide test fails to show all installed disk drives, you may have to replace the disk drive. 5. When finished with testing, enter the following commands: ! CAUTION: CAUTION: If you fail to enter these commands, any reboots that you do in the future will stop at the boot prompt instead of proceeding through the normal boot-up process. setenv auto-boot? true boot -r The system reboots. 178 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Troubleshooting tape drives Troubleshooting tape drives Overview Use the following procedures to troubleshoot tape drives: ● Checking tape status ● Rebuilding tape device drivers on page 181 Checking tape status For many procedures, you must identify what tape drive, by device path, you will use for the procedure. Tape drives are assigned to particular device paths, usually one of the following: ● /dev/rmt/0 ● /dev/rmt/0c ● /dev/rmt/1 ● /dev/rmt/1c Note: Note: The “c” at the end of the device name indicates that the tape device can operate in compressed mode. We recommend that you use compressed mode at all times. Issue 3.3 February 2003 179 Troubleshooting To determine what device paths are available on your system: 1. Insert a tape into the tape drive. 2. Enter the following commands: mt -f /dev/rmt/0 status mt -f /dev/rmt/1 status If the device path is correct, a message similar to the following is displayed: Vendor ‘HP ‘ Product ‘C5683A sense key(0x6)= Unit Attention file no= 0 block no= 0 ‘ tape drive: residual= 0 retries= 0 If the device path is incorrect, a message similar to the following is displayed: /dev/rmt/1c: No such file or directory If there is no tape in the tape drive, a message similar to the following is displayed: /dev/rmt/1c: No tape loaded or drive offline 180 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Troubleshooting tape drives Rebuilding tape device drivers As tape drives are added to and removed from a system, the device instance numbers can get out of sequence with the number of tape drives. For example, if a system has two tape drives, and one is removed, the system may accidentally try to use a tape drive that no longer exists. To reassign device instance numbers for tape devices: 1. Log in to the system as root. 2. Make sure that the target addresses for any SCSI tape drives are set correctly. Typically, the internal tape drive is SCSI address 5, and an external tape drive is SCSI address 4. If you change the SCSI address, you must turn the tape drive power off and back on. 3. Insert the Solaris CD-ROM into the CD-ROM drive. 4. After about 15 seconds, enter the following commands: boot cdrom -sw fsck -y /dev/dsk/c1t0d0s0 mount /dev/dsk/c1t0d0s0 /a devfsadm -vCc tape -r /a -p /a/etc/path_to_inst This reassigns the device instance numbers for the tape devices. 5. Enter: eject cdrom 6. Remove the Solaris CD-ROM. Issue 3.3 February 2003 181 Troubleshooting Recovery procedures This section contains procedures to follow when certain conditions or errors occur. Preserving data after a system failure Enter the sync command at the ok prompt to force any information on its way to the hard disk to be written out immediately. This is useful if the operating system fails or is interrupted before preserving all data. The sync command returns control to the operating system and performs the data-saving operations. After the disk data is synchronized, the operating system begins to save a core image of itself. If you do not need this core dump, you can interrupt the operation by pressing Stop+A. Loss of power If the system loses power, it is recommended (but not required) that you empty the CDROM or DVD-ROM and tape drives. The system boots from the disk by default. Power-on sequence – To turn the power back on: 1. Turn on all external SCSI devices starting with the device that is farthest from the system and working toward the system. 2. Turn on the system monitor. 3. Turn on the system. If the system is operating properly, a banner screen is displayed up to 3 minutes after it is powered on. |------| | | | | |------| , Keyboard Present OpenBoot 3.xx, XXX MB memory installed, Serial #XXXXXXXXX Copyright 2000 Sun Microsystems, Inc. All rights reserved. Ethernet address X:X:XX:XX:XX:XX, Host ID: XXXXXXXX 182 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Recovery procedures Power-off sequence – To turn off the power: 1. Log in to the system as root. 2. Enter: /usr/sbin/shutdown -y -i0 -g0 This shuts down the system. 3. Turn off the system. 4. Turn off the system monitor. 5. Turn off all external SCSI devices starting with the device that is closest to the system and working toward the farthest device. Keyboard becomes unplugged If the console keyboard cable becomes unplugged during normal operation, the system continues to operate until you plug in the keyboard cable. ! CAUTION: When you plug in the keyboard cable, the system stops running and no ACD data is collected from the switch. Do this only when there is no traffic on the system or when there is low traffic on the system. CAUTION: To recover from this problem: 1. Plug in the keyboard cable. The system beeps and the current display “freezes” on the monitor. A small window that shows the following is displayed: Type ‘go’ to resume ok 2. Enter: go The system resumes normal operation. 3. Refresh the terminal screen. Note: Note: If the system is rebooted, instead of entering go, you may be prompted to use the fsck command to repair the Solaris file systems. Issue 3.3 February 2003 183 Troubleshooting Probe command warnings Symptom – When using any of the probe commands, the following message is displayed: This command may hang the system if a Stop-A or halt command has been executed. Please type reset-all to reset the system before executing this command. Do you wish to continue [Y/N]. ! CAUTION: CAUTION: Do not continue. Answer n. Do not answer y. Solution – To recover from this condition: 1. Enter: n This stops the probe command. 2. Enter the following commands: setenv auto-boot? false reset-all 3. Now it is acceptable to execute any of the probe commands and perform any other boot PROM-level diagnostics. 4. After you finish probing the system devices, enter the following commands: ! CAUTION: CAUTION: If you fail to enter these commands, any reboots that you do in the future will stop at the boot prompt instead of proceeding through the normal boot-up process. setenv auto-boot? true boot -r The system reboots. 184 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Recovery procedures Reseating HSI/P cards The HSI/P cards may appear to be faulty when they just need to be reseated in the PCI slot. Before you replace the card, try reseating the card. To reseat an HSI/P card: 1. Log in to the system as root. 2. Enter: /usr/sbin/shutdown -y -i0 -g0 This shuts down the system. 3. Turn off the system. 4. Turn off the system monitor. 5. Turn off all external SCSI devices, starting with the device that is closest to the system and working toward the farthest device. 6. Disconnect the HSI/P quad cable connected to the card. 7. Remove and replace the suspect HSI/P card. See Installing or removing PCI cards on page 66 for detailed instructions. 8. Reattach the HSI/P quad cable. 9. Turn on any external SCSI devices, starting with the device that is farthest from the system and working toward the system. 10. Turn on the system monitor. 11. Turn on the system. 12. When the system comes back up, log in as root. 13. Test the card to see if it is now working. If the card is still not working, see Replacing an HSI/P card on page 78. Issue 3.3 February 2003 185 Troubleshooting Remote console port problems This section contains problems you may encounter with the remote console port. Symptom – The remote console port will not initialize for dialing in or dialing out. Solution – To correct this problem: 1. Enter: sacadm -l If the system status reports NO_SAC, the port is not working properly. 2. Enter: /cms/install/bin/abcadm -i -b 9600 ttyb This should initialize the port. If the port does not initialize, continue with Step 3. 3. Enter: /cms/install/bin/abcadm -r ttyb This removes the port administration. 4. Enter: ps -ef | grep sac This finds any SAC processes that are running. If any processes are found, continue with Step 5. Otherwise, continue with Step 6. 5. Enter: kill -9 Use this command to kill any SAC processes still running. Process numbers are represented by . 6. Enter: /usr/lib/saf/sac -t 300 This restarts SAC. 7. Enter: sacadm -l Confirm that SAC is running. The system should show ENABLED. 8. Enter: /cms/install/bin/abcadm -i -b 9600 ttyb This should initialize the port. 186 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Recovery procedures Symptom – The system cannot dial out to report alarms using the Alarm Origination Manager (AOM). Solution – To correct this problem: 1. Enter: tail /etc/uucp/Devices The system should display the following: ACU cua/b - Any Hayes Direct cua/a - Any Direct Direct cua/b - Any Direct 2. Check the settings on the remote console modem. For the U.S. Robotics modem, make sure that DIP switches 1 and 8 are down (ON). If these switches are not set correctly, you may still be able to dial in, but it may not dial out. 3. Enter: /opt/cc/install/aot/r1vXxx.x/bin/setup This restarts AOM. The release number Xxx.x depends on your installation. To send a test alarm: 1. Enter the following commands to set up the test environment: . /opt/cc/aot/bin/aom_env cd /opt/cc/aot/bin aom start export PRODUCT_TYPE=TEST 2. Enter: ./log_error -e 30001 -d “test alarm” This sends a test alarm. 3. Enter: ./alarm_view -p TEST -a TEST_ALARM This will display the test alarm. 4. Enter: ./alarm_resolve -p TEST -a TEST_ALARM This resolves the test alarm. Issue 3.3 February 2003 187 Troubleshooting 5. Enter: tail -f aom_log This displays the AOM log file. 6. If you change an AOM parameter, such as the product ID or the telephone number, you must turn AOM off and back on again to recognize the new parameters. These parameters are in /opt/cc/aot/data/admin/sysSetup.cfg file. Be sure to set the port to value 1 for ttya. 7. If the /opt/cc/aom/data/log file has the message “aom cms alarm is disabled”, enter: export PRODUCT_TYPE=TEST This enables the alarm. 188 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Appendix A: Factory hardware installation Overview This appendix describes the hardware installation procedures that are done at the factory for an Ultra 5 computer. You can use these procedures to configure an Ultra 5 computer to factory specifications. Factory hardware installation procedures you may perform include: ● Preparing for factory hardware installation on page 190 ● Installing an optional second internal hard drive on page 193 ● Installing memory on page 201 ● Installing PCI cards on page 205 After you have completed these factory hardware installation procedures, you must continue with Chapter 2 to finish assembling the Ultra 5 computer. After you have assembled all of the parts on the computer, you must install the software using the appropriate software installation, maintenance, and troubleshooting document. Issue 3.3 February 2003 189 Factory hardware installation Preparing for factory hardware installation This section includes the following: ● Computer layout on page 190 ● ESD precautions on page 192 Computer layout Familiarize yourself with the layout of the Ultra 5. Front Panel This figure shows the front panel of the Ultra 5. The diskette drive is not available if the optional second internal hard drive has been installed. System unit 3.5-inch bracket (spare) Diskette drive or second internal hard drive CD-ROM drive Standby switch u5_front.cdr 190 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Preparing for factory hardware installation Rear Panel (with SunSwift card) This figure shows the rear panel when you have a SunSwift card, which is usually installed in PCI slot 2. The SunSwift card has one 68-pin SCSI connector and one ethernet RJ45 connector. Other PCI cards may be installed in slots 1 and 3. Power switch SunSwift card in PCI slot 2 PCI slot 3 PCI slot 1 Parallel printer connector Power supply fan Voltage selector switch (older models only) Serial port B Audio connectors Power cord Keyboard receptacle connector Serial port A Twisted-pair ethernet connector VGA connector u5_back_sunswift.cdr Rear Panel (with UltraSCSI card) This figure shows the rear panel when you have an UltraSCSI card, which is usually installed in PCI slot 2. The UltraSCSI card has two 68-pin SCSI connectors. Other PCI cards may be installed in slots 1 and 3. Power switch UltraSCSI card in PCI slot 2 (left) (left) Power supply fan Voltage selector switch (older models only) PCI slot 3 Parallel printer connector (right) Serial port B Audio connectors Power cord Keyboard receptacle connector PCI slot 1 Serial port A Twisted-pair ethernet connector VGA connector u5_back_uscsi.cdr Issue 3.3 February 2003 191 Factory hardware installation ESD precautions Before you work on components inside the Ultra 5 computer: 1. Make sure that the computer is plugged in to AC power. 2. Make sure that the power is off. 3. Attach the Electro-Static Discharge (ESD) wrist strap to the chassis frame and to your wrist. See the following figure. PCI slot 2 screws u5_wriststrap.cdr 4. Unplug the AC power cord. 192 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Installing an optional second internal hard drive Installing an optional second internal hard drive This section describes how to add or replace the internal EIDE data disk drive in the Ultra 5 computer. The optional drive, together with hardware and a new ribbon cable, is packaged separately from the Ultra 5 computer. Note: Note: In the following procedures, the disk drive that is already installed in the Ultra 5 computer is referred to as the primary drive, and the new drive that you install is referred to as the secondary drive. Unpacking the disk drive Remove the following items from the box that contains the secondary data disk drive and place them in a convenient location: ● EIDE disk drive ● Mounting bracket ● Four pan head screws ● New EIDE ribbon cable The new disk drive comes with two ribbon cables. The cable used with the Ultra 5 has three connectors labeled SLAVE, MASTER, and MOTHERBOARD. The other cable may be discarded. Issue 3.3 February 2003 193 Factory hardware installation Opening the computer To open the computer: 1. If you have not already done so, use the following command to shut down the computer: /usr/sbin/shutdown -y -i0 -g0 2. Turn off the power to the computer. 3. Remove the two screws on the back of the unit that secure the cover to the chassis. See the following figure. Cover Screws Cover Tabs u5_remove_cover.cdr 4. Slide the cover back 1 or 2 inches and lift it up away from the chassis. 5. Place the cover in a convenient location so that it does not interfere with your work. 194 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Installing an optional second internal hard drive 6. Attach an antistatic wrist strap to the metal chassis of the computer and to your wrist.See the following figure. PCI slot 2 screws u5_wriststrap.cdr 7. Disconnect the AC power cord. ! Important: Important: If the computer has a PCI card in slot position 2, you may want to remove that card during this procedure to make it easier to reach the components. To remove PCI card 2, you must first remove the PCI card 2 screw. On the Series 1 computers, this screw is on the back of the computer. On Series 2 and later computers, this screw is on the top of the frame above the PCI card. Issue 3.3 February 2003 195 Factory hardware installation Removing the secondary internal disk drive If there is no secondary internal disk drive, continue with Removing the diskette drive on page 197. To remove the secondary internal data disk drive: 1. Loosen but do not remove the three screws that secure the mounting bracket for the secondary internal disk drive to the top of the chassis frame. See the following figure. Secondary disk drive Screw (4) Screw (3) u5_second_disk.cdr 2. Remove the disk drive bracket from the chassis by sliding it back and lifting it free of the three screws. 3. Disconnect the power cable from the secondary disk drive. 4. Lift out the mounting bracket and the attached disk drive. 5. Remove the four screws that hold the secondary internal disk drive to the mounting bracket. Save the screws and mounting bracket for the new secondary internal disk drive. Label the disk drive as the “Slave Disk,” and save it in case you have to reinstall the original configuration. 196 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Installing an optional second internal hard drive Removing the diskette drive If there is no 3.5-inch internal diskette drive, continue with Installing new cabling on page 198. To remove the diskette drive: 1. Disconnect the power cable and diskette drive cable from the rear of the diskette drive. See the following figure. u5_diskette_cabling.cdr 2. Loosen but do not remove the three screws that secure the diskette drive mounting bracket to the top of the chassis frame. 3. Remove the diskette drive bracket from the chassis by sliding it back and lifting it free of the three screws. 4. Lift out the mounting bracket and attached diskette drive. 5. At the motherboard, disconnect the diskette drive cable that comes from the diskette drive. 6. Save the diskette drive and diskette drive cable in case you have to reinstall the original configuration. Issue 3.3 February 2003 197 Factory hardware installation Installing new cabling If the primary boot disk drive already has a new EIDE ribbon cable, continue with Installing the secondary disk drive on page 199. To install new cabling: 1. Remove the ribbon cable from the back of the primary disk drive. You may need to remove the primary disk drive by removing the two screws securing the primary disk drive bracket and lifting out the drive. See the following figure. u5_master_cable.cdr 2. Remove the other end of this cable from the motherboard. Remember the slot in the motherboard from which you remove this connector. You will install another connector in this slot in the next step. 3. On the new ribbon cable that was supplied with the secondary disk drive, there are three connectors labeled MOTHERBOARD, MASTER, and SLAVE. Insert the connector labeled MOTHERBOARD into the slot in the motherboard from which you removed a connector in the previous step. See the following figure. 4. Connect the connector labeled MASTER to the primary disk drive. 5. If you previously removed the primary disk drive, reinstall it on the chassis. 198 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Installing an optional second internal hard drive Installing the secondary disk drive To install the new secondary internal disk drive: 1. Ensure that the jumpers on the secondary internal hard drive are set to the Cable Select (CS) setting. See the following figure. Jumper in Cable Select (CS) position EIDE ribbon cable connector Power connector cable_sel.cdr 2. Attach the secondary internal disk drive to the new mounting bracket with the four screws from the old disk drive or from the new disk drive kit. Arrange the drive so that the connectors point to the back of the computer. Tip: Tip: Install each screw with just a few turns before you tighten all four screws. Secondary disk drive Screw (4) Screw (3) u5_second_disk.cdr 3. Connect the EIDE ribbon cable connector labeled SLAVE to the secondary internal disk drive. Issue 3.3 February 2003 199 Factory hardware installation 4. Connect the power cable to the secondary internal disk drive. 5. Install the mounting bracket for the secondary internal disk drive to the frame of the chassis, slipping the three holes in the mounting bracket over the three screws in the chassis frame. 6. Slide the mounting bracket forward as far as possible. 7. Tighten the three screws. 8. Route the cables to provide clearance. Closing the computer To close the computer: 1. If you removed the PCI card from Slot 2 earlier, reinstall it now. 2. Reconnect the AC power cord to the computer. 3. Detach the ESD wrist strap. 4. Replace the cover on the computer. Slide the cover forward until it fits snugly around the chassis. 5. Replace the two cover screws. Tip: Tip: Install each screw with just a few turns before you tighten both screws. 200 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Installing memory Installing memory Overview The Ultra 5 comes equipped with one bank of dual inline memory modules (DIMMs) (256 MB) installed. If you need to install additional DIMMs, they must be installed in full banks (pairs). Opening the computer To open the Ultra 5 computer: 1. If you have not already done so, enter the following command to shut down the computer: /usr/sbin/shutdown -y -i0 -g0 2. Turn off the power to the computer. 3. Remove the two screws on the back of the unit that secure the cover to the chassis. See the following figure. Cover Screws Cover Tabs u5_remove_cover.cdr 4. Slide the cover back 1 or 2 inches and lift it up away from the chassis. 5. Place the cover in a convenient location so that it does not interfere with your work. Issue 3.3 February 2003 201 Factory hardware installation 6. Attach an antistatic wrist strap to the metal chassis of the computer and to your wrist. See the following figure. PCI slot 2 screws u5_wriststrap.cdr 7. Disconnect the AC power cord. ! Important: Important: If the computer has a PCI card in slot position 2, you must remove that card during this procedure to make it easier to reach the components. To remove PCI card 2, you must first remove the PCI card 2 screw. On the Series 1 computers, this screw is on the back of the computer. On Series 2 and later, this screw is on top of the frame above the PCI card. 202 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Installing memory Adding the memory modules To add the memory modules: 1. Loosen the three screws that hold the diskette or second hard disk drive bracket and move the disk drive out of the way. Disk or Diskette Drive Screws (3) u5_memory.cdr Ejection Lever The computer must have at least two identical DIMMs installed in paired sockets of any DIMM bank. For best system performance, install four identical DIMMs. Install the DIMMs as shown in the table below. DIMM bank Slot pairs 0 DIMM1 and DIMM2 1 DIMM3 and DIMM4 2. Remove the DIMM from the antistatic container. 3. Starting with the first empty slot, unlock (press down) the ejector levers at both ends of the connectors. 4. Position the DIMM in the connector, ensuring that the notches on the bottom of the DIMM are aligned with the connector alignment keys. 5. Press firmly on both of the top ends of the DIMM at the same time until the DIMM is properly seated. 6. Verify that the ejection levers are closed toward the DIMM. Issue 3.3 February 2003 203 Factory hardware installation 7. Repeat this procedure for each DIMM. 8. Replace the diskette/disk drive bracket and tighten the screws that hold the bracket. Closing the computer To close the computer: 1. If you removed the PCI card from Slot 2 earlier, reinstall it now. 2. Reconnect the AC power cord to the computer. 3. Detach the ESD wrist strap. 4. Replace the cover on the computer. Slide the cover forward until it fits snugly around the chassis. 5. Replace the two cover screws. Tip: Tip: Install each screw with just a few turns before you tighten both screws. 204 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Installing PCI cards Installing PCI cards This section consists of the following: ● PCI card configuration ● Installing PCI cards on page 206 PCI card configuration Depending on your configuration, the PCI cards will be installed in the slots shown below. Card PCI Slot Comments SunSwift or UltraSCSI PCI 2, 1, or 3 Required. A SunSwift card is installed in every computer to provide a dedicated ethernet connection to the switch, and a SCSI interface to external tape and disk drives. Additional SunSwift cards can be installed in the other slots. HSI/P PCI 1 or PCI 3 Optional. HSI/P cards are not required when using ethernet for switch link connectivity. Use PCI 1 for the first card, which supports four ACDs. Use PCI 1 and 3 for two cards, which support eight ACDs. Note: Note: Some CMS loads do not support the X.25 protocol. Contact the National Customer Care Center or consult with your product distributor or representative to verify if the X.25 protocol is supported on your CMS system. SAI/P PCI 1 or PCI 3 Optional. SAI/P cards provide serial port connectivity for printers and terminals. Use PCI 1 for the first card, which supports eight serial devices. Use PCI 1 and 3 for two cards, which supports 16 serial ports. Token Ring PCI 3 Optional. Installation and setup of this card is done by Professional Services in the United States, or by special arrangement outside of the United States. Issue 3.3 February 2003 205 Factory hardware installation Installing PCI cards Use the following general instructions when installing, moving, and removing PCI cards. Other sections in this chapter describe specific PCI card maintenance instructions. Use those instructions as appropriate. Note: Note: If you plan to install an optional second internal hard drive, install it before you install any PCI cards. To install or remove a card: 1. For a system currently in operation, verify that you have a recent CMSADM file system backup before you change card configurations. 2. Enter: /usr/sbin/shutdown -y -i0 -g0 This shuts down the system. 3. Turn off the system. 4. Turn off the system monitor. 5. Turn off all external SCSI devices starting with the device closest to the system and working toward the farthest device. ! WARNING: WARNING: You must wear an ESD wrist strap when installing or removing hardware components to prevent electrical discharge that can damage the system. 6. Remove the cover of the Ultra 5. 7. Disconnect the AC power cord. 8. Select an unused slot to add a card, or select what card you are removing. 206 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Installing PCI cards 9. Add or remove the card as shown in the following figure. PC riser board PCI card PCI slot 2 PCI slot 3 Screw PCI slot 1 u5_pcicard.cdr 10. Remove the ESD wrist strap. 11. Reattach the cover. 12. Reconnect the AC power cord. 13. Turn on all external SCSI devices starting with the device farthest from the system and working toward the system. 14. Turn on the system monitor. 15. Turn on the system. 16. Press Stop+A simultaneously after the console banner is displayed, but before the system starts booting. 17. Enter: boot -r This reboots the system so that it recognizes the new configuration. 18. Perform a CMSADM file system backup to back up the updated system configuration. See your CMS software installation, maintenance, and troubleshooting document for details. Issue 3.3 February 2003 207 Factory hardware installation 208 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Glossary Automatic Call Distribution (ACD) A switch feature. ACD is software that channels high-volume incoming call traffic to agent groups (splits or skills). Also an agent state where the extension is engaged in an ACD call (with the agent either talking to the caller or the call waiting on hold). Boot To load the system software into memory and start it running. CMS Call Management System (CMS). A software product used by business customers that have an Avaya telecommunications switch and receive a large volume of telephone calls that are processed through the Automatic Call Distribution (ACD) feature of the switch. Data disk A nonboot disk. DIMM Dual In-line Memory Module. A narrow printed circuit board that holds memory chips. It plugs into a DIMM socket on the motherboard or memory board. EIDE Enhanced Integrated Drive Electronics High Speed Serial Interface/PCI (HSI/P) The HSI/P controller card is a 4-port serial communications PCI card. Each of the four ports is used for a single physical X.25 link. It is an add-on package that is needed by CMS for multiple ACDs. Non-Volatile Random Access Memory (NVRAM) A random access memory (RAM) system that holds its contents when external power is lost. PCI Bus The interface bus for the Sun Ultra 5 computer. Provides slots for additional cards (for example, HSI Controller Card). SCSI See Small Computer System Interface (SCSI). SCSI Bus An industry standard peripheral bus that is used to connect intelligent peripherals to a computer. It uses a daisy-chained cabling arrangement that originates at the Host Adapter to interconnect up to seven intelligent peripheral controllers on the bus. The Sun computer uses a fast SCSI-2 implementation. Issue 3.3 February 2003 209 SCSI ID SCSI ID Each tap on the SCSI bus is required to have a unique identification or address, which is the SCSI ID. The ID is set by a target address switch located on each device. SCSI Single-Ended Bus A version of the SCSI bus designed to minimize cost and space. Cable lengths up to 6 meters are supported. A SCSI single-ended bus is not compatible with the differential version of the SCSI bus. SSO Services Support Organization. The Avaya organization that provides technical support for Avaya products. Slot An electronic connection designed to receive a module or a printed circuit board (such as a SIMM or a frame buffer board). Small Computer System Interface (SCSI) A hardware interface that allows the connection of peripheral devices (such as hard disks, tape drives and CD-ROM drives) to a computer system. 210 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting Index A ACD switch link setup . . . . . . . . . . . . adding external SCSI disk drives . . . . . . . . . memory . . . . . . . . . . . . . . . . . second internal disk drive . . . . . . . . . tape drive . . . . . . . . . . . . . . . . tape drives . . . . . . . . . . . . . . . . ALT . . . . . . . . . . . . . . . . . . . . . assembly, load, and test . . . . . . . . . . . auto term high . . . . . . . 41, 43, 103, 105, auto term low . . . . . . . 41, 43, 103, 105, . . . 80 . . . 102 . . . 147 . 93, 193 . . . 138 102, 138 . . . 189 . . . 189 139, 141 139, 141 determining the computer model disk drive administration . . . . . . . compatibility with CMS . . . failure . . . . . . . . . . . maintenance . . . . . . . . partition values . . . . . . . partitioning . . . . . . . . . documents . . . . . . . . . . . back panel . . . . . . . . . . . . . . . . . . 31, 190 C F CD-ROM . . . . . . . . . . . . . . . . . . drive failure . . . . . . . . . . . . . . . cleaning tape drives . . . . . . . . . . . . . clearances for service access . . . . . . . . Comsphere 3910 modem installation . . . . . . . . . . . . . . . . options . . . . . . . . . . . . . . . . . configuring PCI cards . . . . . . . . . . . . connecting AC power cord . . . . . . . . . . . . . . external interfaces . . . . . . . . . . . . keyboard . . . . . . . . . . . . . . . . monitor . . . . . . . . . . . . . . . . . remote console modem . . . . . . . . . . SAI/P . . . . . . . . . . . . . . . . . . SCSI devices . . . . . . . . . . . . . . SCSI drives . . . . . . 41, 43, 103, 105, serial port expander box . . . . . . . . . switch link . . . . . . . . . . . . . . . . connectivity diagrams . . . . . . . . . . . . console, redirecting in OpenBoot mode . . . . . . . . . . . . with Solaris . . . . . . . . . . . . . . . CPU installation . . . . . . . . . . . . . . . customer support . . . . . . . . . . . . . . 130, 177 . . . 178 . . . 136 . . . 24 . . . 38 . . . 52 . 65, 205 . . . 33 . . . 39 . . . 37 . . . 37 . . . 38 . . . 40 . . . 41 139, 141 . . . 40 . . . 39 . 34, 35 . . . . . . . . . 157 . 154 . 147 . 20 D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122, 126 . . . . 83 . . . 178 . . . . 83 . . . . 111 . . . .117 . . . . 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E electrical specifications . environment . . . . . . ESD precautions . . . . expander box for SAI/P . external interfaces . . . external SCSI devices . B . . . . . . . . . . 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 . . . 25 63, 192 . . . 40 . . . 39 . . . 41 factory hardware installation procedures . . . . . . 189 front panel . . . . . . . . . . . . . . . . . . 31, 190 H hardware components . . . . . . external SCSI devices . . helplines . . . . . . . . . . HSI card installing first card . . . . . . second card . . . . . software and patches HSI/P card . . . . . . . . . ACD switch links . . . . . . . . . . . . . . . . 60 . . . . . . . . . . . . 41 . . . . . . . . . . . . 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 . . . . 81 . . . . 79 78, 79, 82 . . . . 80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 . . . . 21 . . . . 78 . . . 147 . . . . 79 . 147, 201 . . . . 66 . 93, 193 I identify PCI cards . . . . . installation checklist . . . . installing . . . . . . . . . . CPU . . . . . . . . . . HSI software and patches memory . . . . . . . . PCI cards . . . . . . . second internal disk drive DDS4 tape drive . . . . . . . . . . . . . . . . . . 136 Issue 3.3 February 2003 211 K keyboard commands . . . . . . . . . . . . . . . 173 L LED status patterns . . . . . . . . . . . . . . . 174 local console . . . . . . . . . . . . . . . . . . . 156 loss of power . . . . . . . . . . . . . . . . . . 182 M maintenance adding, removing, or replacing tape drives . . . 138 cleaning tape drives . . . . . . . . . . . . . . 136 DDS4 tape drive . . . . . . . . . . . . . . . 136 disk drive administration . . . . . . . . . . 122, 126 disk drive partition values . . . . . . . . . . . . 111 disk drive partitioning . . . . . . . . . . . . . .117 disk drives . . . . . . . . . . . . . . . . . . . 83 external SCSI disk drives . . . . . . . . . . . 102 HSI cards . . . . . . . . . . . . . . . . . . . 77 installing memory . . . . . . . . . . . . . . . 147 PCI cards . . . . . . . . . . . . . . . . . . . 64 removing a tape drive . . . . . . . . . . . . . 145 replacing an UltraSCSI card with a SunSwift card . 68 replacing the CD-ROM drive . . . . . . . . . . 130 replacing the primary internal EIDE boot disk drive 85 SAI/P cards . . . . . . . . . . . . . . . . . . 71 second internal disk drive . . . . . . . . . 93, 193 SLR5 tape drive . . . . . . . . . . . . . . . 137 tape drives . . . . . . . . . . . . . . . . 135, 138 memory . . . . . . . . . . . . . . . . . . . 147, 201 failure . . . . . . . . . . . . . . . . . . . . 172 memory installation . . . . . . . . . . . . . . . . 147 models of Ultra 5 computers . . . . . . . . . . . . 29 modem options Comsphere 3910 . . . . . . . . . . . . . . . . 52 Sportster 33.6 . . . . . . . . . . . . . . . . . 50 moving an SAI/P card . . . . . . . . . . . . . . . 73 parts list . . . . . . . . . . . . . . PCI cards . . . . . . . . . . . . . physical specifications. . . . . . . . POST . . . . . . . . . . . . . . . POST diagnostic messages . . . . . power cord . . . . . . . . . . . . . power supply . . . . . . . . . . . . power-up . . . . . . . . . . . . . . precautions . . . . . . . . . . . . . preparing for the installation . . . . . preparing the environment . . . . . . preserving data after a system failure probe command warnings . . . . . . probing devices . . . . . . . . . . . prtdiag command . . . . . . . . . . publications center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 36 . . . 49, 64, 66 . . . . . . . 25 . . . . 46, 172 . . . . . . 172 . . . . . . . 33 . . . . . . . 33 . . . . . . . 46 22, 23, 63, 192 . . . . . . . 22 . . . . . . . 25 . . . . . . 182 . . . . . . 184 . . . . . . 166 . . . . . . 162 . . . . . . . 12 R recovery procedures . . . . . . . . . . keyboard becomes unplugged . . . . loss of power . . . . . . . . . . . . preserving data after a system failure . probe command warnings . . . . . . redirecting the console . . . . . . . . . in OpenBoot mode . . . . . . . . . . with Solaris . . . . . . . . . . . . . remote console access . . . . . . . . . . . . . . . modem connectivity . . . . . . . . . redirecting the port . . . . . . . . . . removing SAI/P cards . . . . . . . . . . . . . tape drive . . . . . . . . . . . . . . tape drives . . . . . . . . . . . . . replacing external SCSI disk drives . . . . . . HSI/P card . . . . . . . . . . . . . primary internal EIDE boot disk drive . second internal disk drive . . . . . . tape drives . . . . . . . . . . . . . UltraSCSI card with a SunSwift card . reseating HSI/P cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 183 182 182 184 154 157 154 . . . . . 154 . . . . . . 38 . . . . . 154 . . . . . . 74 . . . . . 145 . . 138, 145 . . . . . . . . . . . . . . . . . . . . . . . 102 . . . 78 . . . 85 93, 193 . . 138 . . . 68 . . 185 O OpenBoot diagnostic tests . . . . . . . . . . . . . . . . 169 PROM firmware tests . . . . . . . . . . . . . 164 redirecting the console . . . . . . . . . . . . 157 P partitioning a disk drive . . . . . . . . . . . . . . .117 S safety precautions SAI/P card moving . . removing . expander box . SCSI devices . . . . . . . . . . . . . . . . . 22 . . . . . . . . . . . . . . . . . 73 . . . . . . . . . . . . . . . . . 74 . . . . . . . . . . . . . . . . . 40 212 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting daisy chaining . . . . . . . . . . installing/connecting . . . . . . . SunSwift . . . . . . . . . . . . . UltraSCSI . . . . . . . . . . . . SLR5 tape drive . . . . . . . . . . . specifications . . . . . . . . . . . . Sportster 33.6 options . . . . . . . . Stop commands . . . . . . . . . . . Sun online Validation Test Suite (VTS) SunSwift . . . . . . . . . . . . . . support . . . . . . . . . . . . . . . switch link . . . . . . . . . . . . . . system messages . . . . . . . . . . system precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 . . . . . 41 . . . . . 41 . . . . . 43 . . . . . 137 . . . 24, 25 . . . . . 50 . . . . . 173 . . . . . 176 41, 103, 139 . . . . . 20 . . . . . 39 . . . . . 163 . . . . . 23 V verifying POST . . . . . . . . . . . . . . . . . . . 46 voltage selector switch . . . . . . . . . . . . . . . 33 T tape drive . . . . . . . . . . . . . . . . . . adding or replacing . . . . . . . . . . . . cleaning . . . . . . . . . . . . . . . . . maintenance . . . . . . . . . . . . . . . removing . . . . . . . . . . . . . . . . troubleshooting. . . . . . . . . . . . . . target address switches . . 42, 45, 104, 107, technician support . . . . . . . . . . . . . . tools . . . . . . . . . . . . . . . . . . . . troubleshooting CD-ROM drive . . . . . . . . . . . . . . disk drives . . . . . . . . . . . . . . . . keyboard commands . . . . . . . . . . . LED status patterns . . . . . . . . . . . OpenBoot diagnostic tests . . . . . . . . OpenBoot PROM firmware tests . . . . . POST diagnostic messages . . . . . . . . . preserve data after a system failure . . . . probe command warnings . . . . . . . . probing devices . . . . . . . . . . . . . prtdiag command . . . . . . . . . . . . . recovery procedures . . . . . . . . . . . remote console access . . . . . . . . . . Sun online Validation Test Suite (VTS) . . system messages . . . . . . . . . . . . tape drives . . . . . . . . . . . . . . . . tools . . . . . . . . . . . . . . . . . . . . . . 138 . . . 138 . . . 136 . . . 135 . . . 145 . . . 179 140, 143 . . . 20 . 23, 161 . . . . . . . . . . . . . 177 . 177 . 173 . 174 . 169 . 164 . . . . . . . . . . . . . . . . . . . . . . . 172 . 182 . 184 . 166 . 162 . 182 . 154 . 176 . 163 . 179 . 161 U UltraSCSI . . . . . . . . . . . . . . . . 43, 105, 141 Issue 3.3 February 2003 213 214 Avaya CMS Sun Ultra 5 Computer Hardware Installation, Maintenance, and Troubleshooting
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