BEST 40H Series Service Manual T81602b40H
H Service Manual 40_H_Service_ManualT81602b Service Manual
User Manual: BEST 40H Series Service Manual Installation
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CREDITS/COPYRIGHT Copyright ©2006–2007 Stanley Security Solutions, Inc. and Stanley Logistics, Inc. All rights reserved. Printed in the United States of America. Information in this document is subject to change without notice and does not represent a commitment on the part of Stanley Security Solutions, Inc. The software described in this document are furnished under a license agreement or nondisclosure agreement. This publication is intended to be an accurate description and set of instructions pertaining to its subject matter. However, as with any publication of this complexity, errors or omissions are possible. Please call your BEST® distributor or Stanley Security Solutions, Inc., Best Access Systems at (317) 849-2250 if you see any errors or have any questions. No part of this manual and/or databases may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or information storage and retrieval systems, for any purpose, without the express written permission of Stanley Security Solutions, Inc. This document is distributed as is, without warranty of any kind, either express or implied, respecting the contents of this book, including but not limited to implied warranties for the publication’s quality, performance, merchantability, or fitness for any particular purpose. Neither Stanley Security Solutions, Inc., nor its dealers or distributors shall be liable to the user or any other person or entity with respect to any liability, loss, or damage caused or alleged to be caused directly or indirectly by this publication. The Life Safety Code is a registered trademark of the National Fire Protection Association. Written and designed by Stanley Security Solutions, Inc. and Avalon Group, Inc., Indianapolis, Indiana. T81602 Rev B 1922545 ER-7991-6 March 2007 CONTENTS FIGURES 1–IX GETTING STARTED 1–1 Introduction 1–1 Certifications and standards 1–1 45H & 47H overview 1–2 Lock characteristics 1–2 Lock dimensions 1–2 45HW & 47HW overview 1–4 Lock characteristics 1–4 Lock dimensions 1–4 48H & 49H overview 1–6 Lock characteristics 1–6 Lock dimensions 1–6 Documentation package 1–8 Technical support 1–8 Support services 1–8 Telephone technical support 40H Series Service Manual 1–8 iii CONTENTS INTRODUCING THE 40H LOCK Overview 2–1 2–1 Ways to order 2–1 Function-specific locks Universal locks 2–2 Three-part locks 2–2 The advantage of kits 2–1 2–2 Working with universal functions Working with trim kits Trim one side locks LOCK FUNCTIONS 2–2 2–3 2–5 3–1 45H & 47H Functions by ANSI designation & lock function quick reference 45HW & 47HW lock function quick reference 3–2 3–3 Function descriptions 3–4 Single-keyed functions 3–5 Double-keyed functions 3–8 Deadlocked functions 3–10 Non-keyed functions 3–11 Special functions 3–13 Electrified functions 3–14 MORTISE CASE PARTS 4–1 A function case—office lock 4–2 AB function case—office lock 4–14 AD function case—deadlock 4–34 AT function case—office lock 4–4 B function case—entrance lock B5 function case—entrance lock 4–16 4–22 B7 Function case—entrance lock BA function case—entrance lock 4–22 4–18 BW function case—entrance lock 4–20 C function case—public entrance lock CHB function case—holdback lock D function case—storeroom lock 4–4 4–12 4–4 DEL function case—Electrically locked fail safe lock DEU function case—Electrically unlocked fail secure G function case—communicating lock H function case—hotel lock HJ function case—hotel lock 4–40 4–22 4–24 4–24 IND function case—intruder lock iv 4–38 4–26 40H Series Service Manual CONTENTS INL function case—intruder lock L function case—privacy lock 4–4 4–28 LB function case—privacy lock 4–30 LEL function case—Electrically locked fail safe lock 4–58 LEU function case—Electrically unlocked fail secure LT function case—privacy lock 4–6 N function case—passage lock 4–8 NX function case—exit lock 4–60 4–10 NXEL function case—electrically locked fail safe lock 4–46 NXEU function case—electrically unlocked fail secure lock R function case—classroom lock 4–4 RD function case—classroom deadlock 4–36 RHB function case—classroom holdback lock S function case—storeroom lock 4–18 T function case—dormitory lock 4–26 TA function case—dormitory lock 4–32 TD function case—dormitory lock 4–24 4–12 TDEL function case—Electrically locked fail safe lock 4–50 TDEU function case—Electrically unlocked fail secure 4–52 TWEL function case—Electrically locked fail safe lock 4–54 TWEU function case—Electrically unlocked fail secure W function case—storeroom lock WD function case—deadlock 4–56 4–4 4–34 WEL function case—Electrically unlocked fail safe 4–42 WEU function case—Electrically unlocked fail secure XR function case—classroom lock YD function case—deadlock 4–48 4–44 4–4 4–34 ZD function case—storeroom lock 4–4 Case only locks 4–62 How to order standard mortise locks 4–62 How to order electrified mortise locks 4–63 Case only components 4–64 TRIM PARTS 5–1 Outside trim kits 5–2 How to order 5–2 Kit components 5–3 Inside trim kits 5–6 How to order 5–6 Kit components 5–7 40H Series Service Manual v CONTENTS Strike packages 5–10 How to order 5–10 Strike packages 5–11 Lever sets 5–12 How to order 5–12 Lever sets 5–13 Faceplate kits 5–15 How to order 5–15 Faceplate kits 5–15 Replacement spindles 5–16 How to order 5–16 Replacement spindles 5–17 Screw kits 5–18 How to order 5–18 Screw kits 5–19 Cylinders and cams 5–20 How to order 5–20 Cylinders by door thickness 5–21 Cylinder ring lengths 5–21 Escutcheon assemblies 5–23 J trim outside escutcheons 5–23 J trim inside escutcheons 5–24 M & N trim outside escutcheons 5–25 M & N trim inside escutcheons 5–26 Roses and rose rings Dummy trim 5–27 5–27 Visual indicator trim Service equipment Driver bits 5–28 5–29 5–30 Accessories for electrified locks SERVICE AND MAINTENANCE 5–31 6–1 Changing the hand 6–2 Changing hand quick reference 6–2 Changing handing for the mortise case 6–2 To rotate the latchbolt: 6–2 To change the position of the hub toggles: 6–3 Changing the function for universal cases 6–5 Changing the function for UNR cases 6–5 To adjust the shuttle screw positions: 6–5 To change the position of the hub toggles: 6–6 Changing the function for UNAB cases 6–6 Changing the function for UNT cases 6–6 Troubleshooting vi 6–7 40H Series Service Manual CONTENTS 48H & 49H LOCKS 7–1 Function quick reference Function descriptions 7–1 7–2 48H & 49H Mortise case parts 7–2 K function case—cylinder deadlock 7–3 L function case—cylinder deadlock 7–3 M function case—cylinder deadlock 7–3 R function case—classroom deadlock 48H Trim parts 7–4 7–5 49H High security deadbolt trim parts Strikes and strike boxes Troubleshooting GLOSSARY 7–7 7–8 A–1 INSTALLATION INSTRUCTIONS INDEX 40H Series Service Manual 7–6 B–1 C–1 vii CONTENTS viii 40H Series Service Manual FIGURES GETTING STARTED 45H & 47H mortise case and strike dimensions 1–3 45HW & 47HW mortise case and strike dimensions 48H & 49H mortise case and strike dimensions 1–5 1–7 LOCK FUNCTIONS Understanding function drawings 3–4 MORTISE CASE PARTS A function case exploded diagram 4–2 AT, C, D, INL, R, W, ZD, XR function case exploded diagram LT function case exploded diagram N function case exploded diagram 4–6 4–8 NX function case exploded diagram 4–10 CHB, RHB function case exploded diagram AB function case exploded diagram B function case exploded diagram 4–12 4–14 4–16 BA, S function case exploded diagram BW function case exploded diagram 4–18 4–20 G, B5, B7 function case exploded diagram 4–22 H, HJ, TD function case exploded diagram 4–24 IND, T function case exploded diagram L function case exploded diagram 4–26 4–28 LB function case exploded diagram 4–30 TA function case exploded diagram 4–32 AD, WD, YD function case exploded diagram 40H Series Service Manual 4–4 4–34 ix Figures RD function case exploded diagram 4–36 DEL function case exploded diagram 4–38 DEU function case exploded diagram 4–40 WEL function case exploded diagram 4–42 WEU function case exploded diagram 4–44 NXEL function case exploded diagram 4–46 NXEU function case exploded diagram 4–48 TDEL function case exploded diagram 4–50 TDEU function case exploded diagram 4–52 TWEL function case exploded diagram 4–54 TWEU function case exploded diagram 4–56 LEL function case exploded diagram 4–58 LEU function case exploded diagram 4–60 Case only lock – faceplate and case for AB function shown 4–64 TRIM PARTS OS1 – Outside lever only 5–4 OS2 – Outside lever & cylinder 5–4 OS3 – Outside lever & access plate OS4 – Outside cylinder only IS1 – Inside lever only 5–5 5–8 IS2 – Inside lever & thumb turn IS3 – Inside lever & cylinder IS4 – Inside cylinder only 5–8 5–8 5–9 IS5 – Inside thumb turn only Lip to center dimension 5–5 5–9 5–10 Strike kit 1– Universal strike package Strike kit 4– Strike box only 5–11 5–11 Strike kit 1– Universal strike package with flat-lipped option Strike kit 5– Magnetic strike box only Solid tube / return (style 3) Knob (style 4) 5–11 5–14 5–14 Curved return (style 14) 5–14 Contour/angle return (style 15) Curve / no return (style 16) Faceplate kits 5–14 5–14 5–15 Spindle kit 2 – Standard replacement spindle Spindle kit 4 – Hook replacement spindle Screw kit components x 5–11 5–17 5–17 5–19 40H Series Service Manual Figures Cylinders 5–21 Cylinder rings 5–22 Cylinder cams 5–22 Outside J trim escutcheons Inside J trim escutcheons 5–23 5–24 Outside M & N trim escutcheons Inside M & N trim escutcheons Roses & rose rings 5–27 Dummy trim parts 5–27 Keyed visual indicator trim Driver bits 5–26 5–28 Privacy visual indicator trim Service equipment 5–25 5–28 5–29 5–30 Accessories for electrified locks 5–31 SERVICE AND MAINTENANCE Explanation of the hand and bevel of the door Rotating the latchbolt 6–2 6–3 Positioning the hub toggles 6–4 Positioning the shuttle screws and stop screw 6–6 48H & 49H LOCKS Understanding function drawings K, L, M function case R function case Deadbolt trim 7–3 7–4 7–5 High security deadbolt trim Strikes and strike box 40H Series Service Manual 7–2 7–6 7–7 xi Figures xii 40H Series Service Manual 1 GETTING STARTED INTRODUCTION The 40H Series Service Manual contains essential information to help you maintain your 40H Series Locks. CERTIFICATIONS AND STANDARDS ■ ■ ■ ■ ■ 40H Series Service Manual The 40H Series Locks are listed by Underwriters Laboratories (U.S. and Canada) for use on 3 hr., A label doors. The 40H Series Locks with deadbolt are certified by Miami-Dade County Code Compliance Office for use in applications requiring a design pressure rating of ± 100 PSF for single doors and ± 50 PSF for double door openings. The 40H Series Locks without deadbolt are certified by Miami-Dade County Code Compliance Office for use in applications requiring a design pressure rating of ± 60 PSF for single doors and ± 35 PSF for double door openings. The 45HW and 47HW Locks are UL listed for GYQS electrically controlled single point locks or latches. The 45HW and 47HW Locks are approved by the California State Fire Marshall (CSFM) pursuant to section 13144.1 of the California Health and Safety Board. 1–1 Getting Started ■ ■ ■ ■ ■ ■ ■ ■ ■ The 45HW and 47HW locks are approved by the city of New York Board of Standards and Appeals under calendar number 49-88-SA. See CSFM listing number 4136-1175:101. 45H Locks meet or exceed ANSI A156.13, Series 1000, Grade 1 Operational and Grade 2 Security standards, when used with the 1CD core. 47H Locks meet or exceed ANSI A156.13, Series 1000, Grade 1 Operational and Grade 1 Security standards. 47H Locks conform to UL437 Standard for Key Locks, referencing Door Locks. 49H Locks conform to ANSI 156.5, Grade 1 standards. The 1E7J4 cylinder used in 47H Locks conforms to UL437 Standard for Key Locks, referencing High Security Cylinders, and is listed for Canada as well as the United States. The lock case and faceplate dimensions fit the standard door preparation as specified in ANSI A115.1. The strike fits the standard door frame cutout as specified in ANSI A115.1. Lever styles 3, 14 and 15 conform to California Administrative Code Title 19 and Title 24. 45H & 47H OVERVIEW Lock characteristics All 45H & 47H Mortise Locks have the following characteristics: Feature Dimensions Case size 5 7/8″ × 4 1/4″ × 1″ Backset 2 3/4″ Door thickness range 1 3/4″ standard–up to 5″ † †. All mortise functions, except trim one side only functions, can be installed on 5″ thick doors if the mortise is centered in the door. Trim one-side-only functions can be installed on doors up to 2 1/2″ thick if the mortise is centered in the door. Lock dimensions 1–2 The following diagram shows the dimensions for the 45H & 47H mortise case and strike. 40H Series Service Manual Figure 1.1 40H Series Service Manual 40HS1 Strike plate Strike box (23.8 mm) (17.5 mm) (84.5 mm) 3 21/64 in 4 25/32 in (121.4 mm) 15/16 in (9.5 mm) Centerline of lock 3/8 in (85.7 mm) 11/16 in 3 3/64 in (77.4 mm) 4 1/8 in (104.8 mm) 3 3/8 in 4 in (8.7 mm) 11/32 in (101.6 mm) (5.6 mm) 7/32 in 9/16 in (14.3 mm) 2 x #12-24 screw 1 1/8 in (28.6 mm) (203.2 mm) Centerline of strike 1 7/32 in (31.0 mm) (31.0 mm) (123.8 mm) 2 x #12–24 screw Note 5 Strike box — overhead view 1 7/32 in 8 in (31.8 mm) 1 1/4 in Strike plate — overhead view (1.2 mm) 31/32 in (24.6 mm) 4 7/8 in (2.4 mm) 3/32 in 3/64 in (26.2 mm) 1 1/32 in in Faceplate (31.8 mm) 1 1/4 5/8 in (15.9 mm) 1 3/16 in (30.2 mm) 11/2 in (38.1 mm) Centerline of lever to centerline of lock 1 in (25.4 mm) 3 5/8 in (92.1 mm) 7 1/4 in (184.2 mm) (19.1 mm) 3/4 in 1 7/8 in (47.6 mm) (25.4 mm) 1 in Mortise case — side view 7/32 in (5.6 mm) Clear for screws 1/16 in (1.6 mm) deep (42.9 mm) 1 11/16 in 2 3/4 in (69.9 mm) backset (3.2 mm) Adjusts 90 degrees ± 3 ½ degrees 4 1/4 in 1/8 in (108.0 mm) (61.5 mm) 2 27/64 in 5 7/8 in (149.2 mm) 3 5/8 in (92.1 mm) 13/16 in (20.6 mm) 7/8 in (22.2 mm) 45 degrees Mortise case — overhead view Getting Started 45H & 47H mortise case and strike dimensions 1–3 Getting Started 45HW & 47HW OVERVIEW Lock characteristics All 45HW & 47HW Mortise Locks have the following characteristics: Feature Dimensions Case size 5 7/8″ × 4 1/4″ × 1″ Backset 2 3/4″ Door thickness range 1 3/4″ standard–up to 5″ † †. All mortise functions, except trim one side only functions, can be installed on 5″ thick doors if the mortise is centered in the door. Trim one-side-only functions can be installed on doors up to 2 1/2″ thick if the mortise is centered in the door. Lock dimensions 1–4 The following diagram shows the dimensions for the 45HW & 47HW mortise case and strike. 40H Series Service Manual Figure 1.2 45HW & 47HW mortise case and strike dimensions 40H Series Service Manual 3 3/8 in (85.7 mm) Strike box (23.8 mm) 40HS1 Strike plate (17.5 mm) (84.5 mm) 3 21/64 in 15/16 in (9.5 mm) Centerline of lock 3/8 in (121.4 mm) 4 25/32 in 11/16 in (77.4 mm) 3 3/64 in (104.8 mm) 4 1/8 in (8.7 mm) 11/32 in (101.6 mm) 4 in (28.6 mm) (5.6 mm) 7/32 in 9/16 in (14.3 mm) 2 x #12-24 screw 1 1/8 in (203.2 mm) (31.0 mm) 1 7/32 in (31.0 mm) (123.8 mm) Centerline of strike 2 x #12–24 screw Strike box — overhead view 1 7/32 in 8 in (31.8 mm) 1 1/4 in Strike plate — overhead view (1.2 mm) 31/32 in (24.6 mm) 4 7/8 in (2.4 mm) 3/32 in 3/64 in 1 1/32 in (26.2 mm) Faceplate 1 1/4 in (31.8 mm) 5/8 in (15.9 mm) 1 3/16 in (30.2 mm) 11/2 in (38.1 mm) Centerline of lever to centerline of lock 1 in (25.4 mm) 3 5/8 in (92.1 mm) (184.2 mm) 7 1/4 in (19.1 mm) 3/4 in (47.6 mm) 1 7/8 in (25.4 mm) 1 in G Mortise case — side view 7/32 in (5.6 mm) H F C min. clearance for wires 1 in (25.4 mm) Clear for screws 1/16 in (1.6 mm) deep (42.9 mm) 1 11/16 in G 2 3/4 in (69.9 mm) backset (3.2 mm) Adjusts 90 degrees ± 3 ½ degrees 4 1/4 in 1/8 in (108.0 mm) 5 7/8 in (149.2 mm) 3/8 in (9.5 mm) clearance for wires (61.5 mm) 2 27/64 in 3 5/8 in (92.1 mm) 13/16 in (20.6 mm) 7/8 in (22.2 mm) 45 degrees Mortise case — overhead view Getting Started 1–5 Getting Started 48H & 49H OVERVIEW Lock characteristics All 48H & 49H Mortise Locks have the following characteristics: Feature Dimensions Case size 4 3/16″ × 3 5/8″ × 1″ Backset 2 3/4″ Door thickness range 1 3/4″ standard–up to 5″ † †. All mortise functions, except R and trim one side only functions, can be installed on 5″ thick doors if the mortise is centered in the door. Lock dimensions 1–6 The following diagram shows the dimensions of the 48H & 49H mortise case and strike. 40H Series Service Manual Getting Started 1 1/32 in Mortise case — overhead view 3/64 in 3/32 in 4 3/16 in 1 in 31/32 in Strike box — overhead view 1 7/32 in 4 3/16 in 2 3/4 in 1 3/16 in 7/32 in 1 1/8 in 1 27/32 in 2 11/16 in 4 5/8 in 3 1/2 in 2 1/2 in 1 1/2 in 1 7/32 in 27/32 in Centerline 5 3/8 in 3 3/8 in 3 5/8 in 1 3/16 in Case 11/16 in 3/32 in 1 in 48HS1 Strike plate Faceplate Strike plate — overhead view 1 17/32 in Dia. 1 7/8 in 1 1/4 in 5/8 in 6 59/64 in 4 7/8 in 3 3/8 in Centerline 3 3/16 in 1 3/4 in Dia. 4 1/8 in 11/16 in 48HS2 Strike plate Figure 1.3 48H & 49H mortise case and strike dimensions 40H Series Service Manual 1–7 Getting Started DOCUMENTATION PACKAGE The following documentation is available to help you with the installation, start-up, and maintenance of your 40H Series Locks. The installation and assembly instructions also can be ordered separately: Document Title Doc. No. Installation Instructions for 45H & 47H Mortise Locks T81162 Installation Instructions for 45HW & 47HW Electrified Mortise Locks T81612 Installation Instructions for 48H & 49H Mortise Locks T81175 Installation Instructions for the Mortise Lock Cylinder T61972 The templates required for lock installations also can be ordered separately: Document Title Doc. No. H15 Template; Installation Template for 45H & 47H and 45HW & 47HW Mortise Locks T81163 H16 Template; Installation Specifications for 45H & 47H Mortise Locks T81166 H18 Template; Installation Template for 48H & 49H Mortise Locks T81184 H17 Template; Installation Specifications for 48H & 49H Mortise Locks T81183 H19 Template; Installation Specifications for 45HW & 47HW Electrified Mortise Locks T81611 E01 Template for 1E Cylinders T61965 E06 Template for 1E7J4 and 1E7K4 Cylinders T61970 TECHNICAL SUPPORT Support services Telephone technical support When you have a problem with a 40H Series Lock, your first resource for help is the 40H Series Service Manual. If you cannot find a satisfactory answer, contact your local BEST Representative. A factory-trained Certified Product Specialist (CPS) is available in your area whenever you need help. Before you call, however, please make sure you are where the hardware is located, and that you are prepared to give the following information: ■ what happened and what you were doing when the problem arose ■ what you have done so far to fix the problem. Best Access Systems Representatives provide telephone technical support for all 40H Series products. You may locate the Representative nearest you by calling (317) 849-2250 Monday through Friday, between 7:00 a.m. and 4:00 p.m. eastern standard time; or visit the web page www.BestAccess.com. 1–8 40H Series Service Manual 2 INTRODUCING THE 40H LOCK OVERVIEW The 40H Series Lock was designed to be easy to use, while at the same time maintaining the strength, durability, and dependability expected of a BEST mortise lock. In addition to the ability to quickly change the lock handing, the universal case design of the 40H Series Lock provides the ability to reconfigure a lock into many different functions easily and quickly, often by rearranging existing parts without opening the lock case. The 40H Series Lock lets you postpone decisions about how the lock will be configured all the way up to the point of installation, making it one of the most flexible and user-friendly mortise locks available. WAYS TO ORDER There are three ways to order 40H Series Locks— function-specific locks, universal locks, and threepart locks. Function-specific locks 40H Series Service Manual If you know exactly what you need in a mortise lock and are confident these needs will not change, order your 40H Series Locks in the traditional manner by specifying the exact function, trim, finish, and handing. The lock will be built to work exactly as specified, so it may not have the ability to be converted to another function. 2–1 Introducing the 40H Lock Universal locks Order a universal lock to allow for the option of changing functions to meet future needs. Three universal functions are available that can be configured to a variety of common functions, all without opening the lock case. When any of the universal functions are ordered as a complete lock, all necessary parts (including trim) are provided to configure any of the functions in that group. Universal locks can only be ordered with sectional (rose) trim. If escutcheon (J/M/N) trim is needed, order a three-part lock as described below. Three-part locks For maximum flexibility, a 40H Series Lock can be ordered in three parts—inside trim, case only, and outside trim. The kits associated with each of the three parts are designed so that when combined, all necessary components of a 40H Series Lock are present. This method of ordering is ideal for customers who want to stock a variety of trim designs with a minimal number of lock cases. THE ADVANTAGE OF KITS Often a service manual is nothing more than a parts catalog. With 40H Series Locks, we’ve raised the bar regarding the ease of ordering, installing, and maintaining the lock. This service manual reflects this streamlined approach. When you order a part kit, rather than individual components, you get peace of mind knowing that the manufacturer has already gone through the work of matching up the right parts to ensure they all work together and, more importantly, that you get all the pieces you’ll need. Through the use of nomenclature, you specify what you need based on the required application, and the factory assembles the appropriate parts to fill that need. WORKING WITH UNIVERSAL FUNCTIONS The universal case design allows a number of common functions to be configured starting from three universal functions. Some functions can be configured using the parts provided when ordering the complete lock. Others require additional or different trim that is applied to the universal case assembly. Also, some of the functions normally included in the universal locks have unnecessary internal parts that are removed when the lock is ordered as a specific function, limiting their ability to be converted to other functions. 2–2 40H Series Service Manual Introducing the 40H Lock The table below summarizes the conversion capabilities of the 40H Universal Function Locks. What is the default function for the universal lock? Which functions can be configured when ordering a universal lock? Which functions can be built from a universal case, but require additional or different trim? Which functions found in universal locks have parts removed when they are ordered as specific functions, limiting their ability to be converted? UNR R UNT T UNAB AB A, AT, D, N, NX, R L, T AB, TA, TD C, INL, ZD, XR, W IND H, HJ A, N, NX L TA, TD The following functions must always be ordered by their specific function letters and require the case to be opened when converting to a different function: ■ B ■ BW ■ LT ■ B5 ■ CHB ■ RHB ■ B7 ■ G ■ S ■ BA ■ LB WORKING WITH TRIM KITS A 40H trim kit is half of a complete trim package. An outside trim kit must be matched with the appropriate inside trim kit to operate with a lock. Each kit includes all parts, including fasteners, required for installation of the trim on one side of the door. Because many lock functions share a common case assembly and differ only in trim, using trim kits is an easy and efficient way to convert between functions. The table below shows how to match the appropriate inside trim kit and outside trim kit with each function. For information about how to order 45 & 47H trim kits, see Trim Parts on page 5-1. 40H Series Service Manual 2–3 Introducing the 40H Lock Outside trim kit Function OS1 OS2 OS3 OS4 A† AB‡ AD AT† B BA BW D† DEL DEU G HJ IND INL L†† LB LEL LEU LT N† NX† NXEL NXEU R† RHB S T†† TA‡ TD‡ TDEL TDEU TWEL TWEU W WD WEL WEU YD ■ Inside trim kit IS1 IS2 IS3 IS4 IS5 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ †. Function can be created using a UNR case assembly. ‡. Function can be created using a UNAB case assembly. ††.Function can be created using a UNT case assembly. 2–4 40H Series Service Manual Introducing the 40H Lock The following functions, as well as any trim one side only applications, cannot use trim kits because they contain specialized trim components: ■ 1DT ■ CHB ■ 2DT ■ H ■ B5 ■ RD ■ B7 ■ XR ■ C ■ ZD TRIM ONE SIDE LOCKS Occasionally an application calls for a commonly-used lock function with either the inside or outside trim removed. These specialized configurations require a special letter designation to be appended to the function letter. ■ If the inside trim is removed, a “Z” is added to the standard function letter. ■ If the outside trim is removed, an “X” is added to the standard function letter. The following table shows common applications with their corresponding speciality function designation. Application Standard function Specialty function Classroom R XR R function less outside trim Storeroom D XD D function less outside trim Utility D ZD D function less inside trim Closet R ZR R function less inside trim Description Although only XR and ZD functions are included in this manual, nearly all 40H functions can be configured as X or Z functions. Contact your local BEST Representative for more details. All trim one side locks use the special hook spindle to attach the remaining lever to the lock. See page 5–17 for more information about the hook spindle. 40H Series Service Manual 2–5 Introducing the 40H Lock 2–6 40H Series Service Manual 3 LOCK FUNCTIONS The following pages contain function descriptions for all 45H & 47H Locks and 45HW & 47HW Locks. For function descriptions for 48H & 49H Locks, see Function descriptions on page 7–2. 40H Series Service Manual 3–1 Lock Functions 45H & 47H FUNCTIONS BY ANSI DESIGNATION & LOCK FUNCTION QUICK REFERENCE ANSI No. 45H & 47H Function F01 N F02 LB F04 A, AT F05 R F06 RHB F07 D F08 BA F09 C F10 BA F12 TA F13 T F14 G F15 H, HJ F16 YD F17 AD F18 WD F19 L F20 AB F21 B F29 RD F30 W F31 NX F32 INL F33 IND F35 S 45H & 47H Function 35H–37H Function† Description page number Diagram page number 1DT 2DT A AB AD AT B BA BW B5‡ B7‡ C CHB D G H HJ IND INL L LB LT N NX R RD RHB S T TA TD W WD XR YD ZD UNR UNT UNAB 1DT 2DT E AW P See page 3–12 See page 3–12 See page 3–5 See page 3–5 See page 3–10 See page 3–5 See page 3–5 See page 3–6 See page 3–6 See page 3–13 See page 3–13 See page 3–8 See page 3–8 See page 3–6 See page 3–8 See page 3–6 See page 3–6 See page 3–8 See page 3–9 See page 3–11 See page 3–11 See page 3–11 See page 3–11 See page 3–11 See page 3–7 See page 3–10 See page 3–7 See page 3–9 See page 3–7 See page 3–7 See page 3–7 See page 3–9 See page 3–10 See page 3–13 See page 3–10 See page 3–13 See page 4–2 See page 4–14 See page 4–34 See page 4–4 See page 4–16 See page 4–18 See page 4–20 See page 4–22 See page 4–22 See page 4–4 See page 4–12 See page 4–4 See page 4–22 See page 4–24 See page 4–24 See page 4–26 See page 4–4 See page 4–28 See page 4–30 See page 4–6 See page 4–8 See page 4–10 See page 4–4 See page 4–36 See page 4–12 See page 4–18 See page 4–26 See page 4–32 See page 4–24 See page 4–4 See page 4–34 See page 4–4 See page 4–34 See page 4–4 B A BW B4/B5 B6/B7 G GHB EW C HF HJ IND INL LF L N Y J R JHB W FW F FD WW T S †. With the introduction of the 40H Series Lock, BEST changed the mortise function letter designations to align them with the BEST cylindrical lock functions. This column shows the old 30H function designation for each. ‡. The only difference between the 35H–37H B4 versus B5 functions and the B6 versus B7 functions was the cylinder retaining screw. The B4 and B5 functions have been combined into the 45H & 47H B5 function. The B6 and B7 functions have been combined into the 45H & 47H B7 function. 3–2 40H Series Service Manual Lock Functions 45HW & 47HW LOCK FUNCTION QUICK REFERENCE 40H Series Service Manual 45HW & 47HW 35HW & 37HW Description Function Function page number Diagram page number DEL DEU LEL LEU NXEL NXEU TDEL TDEU TWEL TWEU WEL WEU See page 4–38 See page 4–40 See page 4–58 See page 4–60 See page 4–46 See page 4–48 See page 4–50 See page 4–52 See page 4–54 See page 4–56 See page 4–42 See page 4–44 EWEL EWEU YEL YEU WWEL WWEU See page 3–14 See page 3–14 See page 3–14 See page 3–14 See page 3–15 See page 3–15 See page 3–15 See page 3–15 See page 3–16 See page 3–16 See page 3–16 See page 3–16 3–3 Lock Functions FUNCTION DESCRIPTIONS This section includes function descriptions grouped by the following function types: ■ ■ ■ ■ ■ ■ single-keyed (page 3–5) double-keyed (page 3–8) deadlocked (page 3–10) non-keyed (page 3–11) special (page 3–13) electrified (page 3–14) Note: If the function is ANSI defined, the ANSI designation appears by the function name. Keyed cylinder Deadbolt Thumb turn Latchbolt Auxiliary latch Emergency key Visual indicator Shading indicates that the lever is fixed. Locking toggle Outside Figure 3.1 3–4 Inside Understanding function drawings 40H Series Service Manual Lock Functions Single-keyed functions The following lists describe how the latchbolt, deadbolt, outside lever, and inside lever operate for each single-keyed 45H & 47H function. A–Office lock (ANSI F04) Latchbolt operated by: ■ outside key ■ outside lever when the locking toggle is in the unlocked position ■ inside lever Latchbolt is deadlocked by an auxiliary latch Outside lever locked by: ■ placing the locking toggle in the locked position Outside lever unlocked by: ■ placing the locking toggle in the unlocked position Inside lever is always unlocked AT–Office lock (ANSI F04) Latchbolt operated by: ■ outside key ■ outside lever when unlocked by outside or thumb turn ■ inside lever Latchbolt is deadlocked by an auxiliary latch Outside lever locked by: ■ outside key ■ inside thumb turn Outside lever unlocked by: ■ outside key ■ inside turn knob Inside lever is always unlocked 40H Series Service Manual AB–Office lock (ANSI F20) Latchbolt operated by: ■ outside key ■ outside lever when the locking toggle is in the unlocked position ■ inside lever Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by: ■ outside key ■ inside thumb turn ■ inside lever retracts the deadbolt and latchbolt simultaneously Outside lever locked by: ■ placing the locking toggle in the locked position ■ extending the deadbolt Outside lever unlocked by: ■ placing the locking toggle in the unlocked position Inside lever is always unlocked B–Entrance lock (ANSI F21) Latchbolt operated by: ■ outside key ■ outside lever when the deadbolt is retracted ■ inside lever when the deadbolt is retracted Deadbolt operated by: ■ outside key ■ inside thumb turn Inside and outside lever locked by: ■ extending the deadbolt 3–5 Lock Functions BA–Entrance lock (ANSI F08) Latchbolt operated by: ■ outside key ■ outside lever when the locking toggle is in the unlocked position ■ inside lever when the deadbolt is retracted Deadbolt operated by: ■ outside key ■ inside thumb turn Outside lever locked by: ■ extending the deadbolt ■ placing the locking toggle in the locked position Inside lever locked by: ■ extending the deadbolt D–Storeroom lock (ANSI F07) Latchbolt operated by: ■ outside key ■ inside lever Latchbolt is deadlocked by an auxiliary latch Outside lever is always fixed Inside lever is always unlocked BW–Entrance or storeroom lock Latchbolt operated by: ■ outside key ■ inside lever when the deadbolt is retracted Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by: ■ outside key ■ inside thumb turn Outside lever is always fixed Inside lever locked by: ■ extending the deadbolt H–Hotel lock (ANSI F15) Latchbolt operated by: ■ outside key ■ inside lever Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by: ■ outside special master key ■ inside thumb turn ■ inside lever retracts the deadbolt and latchbolt simultaneously Outside lever is always fixed Inside lever is always unlocked Note 1: When the deadbolt is extended, the visual indicator shows the locked icon. Note 2: Available for 45H Locks only. HJ–Hotel lock (ANSI F15) Latchbolt operated by: ■ outside key ■ inside lever Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by: ■ outside special master key ■ inside thumb turn ■ inside lever retracts the deadbolt and latchbolt simultaneously Outside lever is always fixed Inside lever is always unlocked R–Classroom lock (ANSI F05) Latchbolt operated by: ■ outside key ■ outside lever when unlocked by the outside key ■ inside lever Latchbolt deadlocked by an auxiliary latch Outside lever locked and unlocked by: ■ outside key Inside lever is always unlocked Note: Available for 45H Locks only. 3–6 40H Series Service Manual Lock Functions RHB–Classroom holdback (ANSI F06) T–Dormitory lock (ANSI F13) Latchbolt operated by: ■ outside key/lever ■ outside lever except when locked by the outside key ■ inside lever Latchbolt is deadlocked by an auxiliary latch Latchbolt stays retracted after: ■ turning the inside lever up and then rotating the outside key Outside lever locked and unlocked by: ■ outside key Inside lever is always unlocked TA–Dormitory lock (ANSI F12) Latchbolt operated by: ■ outside key ■ outside lever when the locking toggle is in the unlocked position and the deadbolt is retracted ■ inside lever Deadbolt operated by: ■ outside key ■ inside thumb turn ■ inside lever retracts the deadbolt and latchbolt simultaneously Outside lever locked by: ■ placing the locking toggle in the locked position ■ extending the deadbolt Outside lever unlocked by: ■ outside key and placing the locking toggle in the unlocked position Inside lever is always unlocked 40H Series Service Manual Latchbolt operated by: ■ outside lever when deadbolt is retracted ■ inside lever Deadbolt operated by: ■ outside key ■ inside thumb turn ■ inside lever retracts the deadbolt and latchbolt simultaneously Outside lever locked by: ■ extending the deadbolt Outside lever unlocked by: ■ retracting the deadbolt Inside lever is always unlocked TD–Dormitory lock Latchbolt operated by: ■ outside key ■ inside lever Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by: ■ outside key ■ inside thumb turn ■ inside lever retracts the deadbolt and latchbolt simultaneously Outside lever is always fixed Inside lever is always unlocked 3–7 Lock Functions Double-keyed functions Warning! The following lists describe how the latchbolt, deadbolt, outside lever, and inside lever operate for each double-keyed 45H & 47H function. Locks that secure both sides of the door are controlled by building codes and the Life Safety Code®. In an emergency exit situation, failure to quickly unlock the door could be hazardous, or even fatal. C–Public entrance (ANSI F09) Latchbolt operated by: ■ outside key ■ outside lever except when locked by inside key ■ inside lever Latchbolt is deadlocked by an auxiliary latch Outside lever locked and unlocked by: ■ inside key Inside lever is always unlocked CHB–Holdback Latchbolt operated by: ■ outside key ■ outside lever except when locked by inside key ■ inside lever Latchbolt stays retracted after: ■ turning the inside lever up and then rotating the inside key Latchbolt is deadlocked by an auxiliary latch Outside lever locked and unlocked by: ■ inside key Inside lever is always unlocked Note: The inside cylinder may be combinated to operate by the master key only. G–Communicating lock (ANSI F14) Latchbolt operated by: ■ inside lever when deadbolt is retracted ■ outside lever when deadbolt is retracted Deadbolt operated by: ■ outside key ■ inside key Outside lever locked by: ■ extending the deadbolt Inside lever locked and unlocked by: ■ inside key ■ outside key 3–8 IND–Intruder lock (ANSI F33) Latchbolt operated by: ■ outside key ■ inside key ■ outside lever when deadbolt is retracted ■ inside lever Deadbolt operated by: ■ outside key ■ inside key ■ inside lever retracts the deadbolt and latchbolt simultaneously Outside lever locked by: ■ extending the deadbolt Outside lever unlocked by: ■ retracting the deadbolt Inside lever is always unlocked 40H Series Service Manual Lock Functions INL–Intruder lock (ANSI F32) Latchbolt operated by: ■ outside and inside key ■ outside lever when not locked by inside or outside key ■ inside lever Latchbolt is deadlocked by an auxiliary latch Outside lever locked and unlocked by: ■ outside key and inside key Inside lever is always unlocked S–Storeroom lock (ANSI F35) Latchbolt operated by: ■ outside and inside key ■ outside lever when the locking toggle is in the unlocked position ■ inside lever when the deadbolt is retracted Deadbolt operated by: ■ outside key ■ inside key Outside lever locked by: ■ placing the locking toggle in the locked position Outside lever unlocked by: ■ retracting the deadbolt and placing the locking toggle in the unlocked position Inside lever locked by: ■ extending the deadbolt Inside lever unlocked by: ■ retracting the deadbolt W–Storeroom lock (ANSI F30) Latchbolt operated by: ■ inside key ■ outside key Latchbolt is deadlocked by an auxiliary latch Outside lever is always fixed Inside lever is always fixed Note: When required, the inside cylinder may be combinated to operate by master key only. 40H Series Service Manual 3–9 Lock Functions Deadlocked functions Warning! The following lists describe how the deadbolt operates for each deadlocked 45H & 47H function. Locks that secure both sides of the door are controlled by building codes and the Life Safety Code®. In an emergency exit situation, failure to quickly unlock the door could be hazardous, or event fatal. AD–Deadlock (ANSI F17) RD–Classroom deadlock (ANSI F29) Deadbolt extended by: outside key Deadbolt extended by: ■ outside key ■ Deadbolt retracted by: inside thumb turn ■ ■ Deadbolt retracted by: outside key ■ inside thumb turn Note: Specify the hand of the door. WD–Deadlock (ANSI F16) Deadbolt operated by: ■ outside key ■ inside key 3–10 YD–Deadlock (ANSI F18) Deadbolt operated by: outside key ■ 40H Series Service Manual Lock Functions Non-keyed functions The following lists describe how the latchbolt, deadbolt, outside lever, and inside lever operate for each non-keyed 45H function. L–Privacy lock (ANSI F19) Latchbolt operated by: ■ outside lever when the deadbolt is retracted ■ inside lever Deadbolt operated by: ■ outside emergency key ■ inside thumb turn ■ inside lever retracts the deadbolt and latchbolt simultaneously Outside lever locked by: ■ outside emergency key ■ inside thumb turn Outside lever unlocked by: ■ outside emergency key ■ inside thumb turn ■ inside lever Inside lever is always unlocked LT–Privacy lock LB–Privacy lock (ANSI F02) Latchbolt operated by: ■ outside lever when the deadbolt is retracted ■ inside lever when the deadbolt is retracted Deadbolt operated by: ■ outside emergency key ■ inside thumb turn Inside and outside lever locked by: ■ extending the deadbolt Inside and outside lever unlocked by: ■ retracting the deadbolt N–Passage lock (ANSI F01) Latchbolt operated by: ■ outside lever when thumb turn is unlocked ■ inside lever Outside lever locked by: ■ outside emergency key ■ inside thumb turn Outside lever unlocked by: ■ outside emergency key ■ inside thumb turn ■ inside lever Inside lever is always unlocked Latchbolt operated by: ■ outside lever ■ inside lever Inside and outside levers are always unlocked NX–Exit lock (ANSI F31) Latchbolt operated by: ■ inside lever Latchbolt is deadlocked by an auxiliary latch Outside lever is always fixed Inside lever is always unlocked 40H Series Service Manual 3–11 Lock Functions 1DT–Single dummy trim This product is a single, surface mounted lever for an inactive door or a non-latching door. 3–12 2DT–Double dummy trim This product is a through-bolt mounted pair of matching levers for an inactive door or a non-latching door. 40H Series Service Manual Lock Functions Special functions Warning! The following lists describe how the latchbolt, deadbolt, outside lever, and inside lever operate for each special 45H & 47H function. Locks that secure both sides of the door are controlled by building codes and the Life Safety Code®. In an emergency exit situation, failure to quickly unlock the door could be hazardous, or even fatal. B5–Entrance lock B7–Entrance lock Latchbolt operated by: ■ outside key ■ outside lever when the deadbolt is retracted ■ inside lever when the deadbolt is retracted Deadbolt operated by: ■ outside key Inside and outside lever locked by: ■ extending the deadbolt Latchbolt operated by: ■ inside key ■ outside key ■ outside lever when the deadbolt is retracted ■ inside lever when the deadbolt is retracted Deadbolt operated by: ■ outside key ■ inside key Inside and outside lever locked by: ■ extending the deadbolt Note 1: Trim is removable from the outside only. Note 2: The only difference between the 35H–37H B4 Note 1: Trim is removable from the outside only. Note 2: The only difference between the 35H–37H B6 and B5 functions was the cylinder retaining screw. The B4 and B5 functions have been combined into the 45H & 47H B5 function. and B7 functions was the cylinder retaining screw. The B6 and B7 functions have been combined into the 45H & 47H B7 function. XR–Classroom lock Latchbolt operated by: ■ outside key ■ inside lever Inside lever is always unlocked 40H Series Service Manual ZD–Storeroom lock Latchbolt operated by: ■ outside key Latchbolt is deadlocked by an auxiliary latch Outside lever is always locked 3–13 Lock Functions Electrified functions Warning! The following lists describe how the latchbolt, deadbolt, outside lever, and inside lever operate for each electrified 45HW & 47HW function. Locks that secure both sides of the door are controlled by building codes and the Life Safety Code®. In an emergency exit situation, failure to quickly unlock the door could be hazardous, or even fatal. DEL–Electrically locked–Fail safe lock Latchbolt operated by: ■ outside lever when power is removed from the solenoid ■ outside key ■ inside lever Latchbolt is deadlocked by an auxiliary latch Outside lever locked by: ■ applying power to solenoid; remains locked while power is continuously applied Outside lever unlocked by: ■ removing power from the solenoid Inside lever is always unlocked LEL–Electrically locked–Fail safe lock Latchbolt operated by: ■ outside lever when power is removed from the solenoid ■ inside lever Latchbolt is deadlocked by an auxiliary latch Deadbolt extended by: ■ inside thumb turn Deadbolt retracted by: ■ inside thumb turn ■ inside lever retracts the deadbolt and latchbolt simultaneously ■ outside lever when power is removed Outside lever locked by: ■ applying power to the solenoid; remains locked while power is continuously applied Outside lever unlocked by: ■ removing power from the solenoid Inside lever is always unlocked 3–14 DEU–Electrically unlocked–Fail secure lock Latchbolt operated by: ■ outside lever when power is applied to the solenoid ■ outside key ■ inside lever Latchbolt is deadlocked by an auxiliary latch Outside lever locked by: ■ removing power from solenoid Outside lever unlocked by: ■ applying power to the solenoid; remains unlocked while power is continuously applied Inside lever is always unlocked LEU–Electrically unlocked–Fail secure lock Latchbolt operated by: ■ outside lever when power is applied to the solenoid ■ inside lever Latchbolt is deadlocked by an auxiliary latch Deadbolt extended by: ■ inside thumb turn Deadbolt retracted by: ■ inside thumb turn ■ inside lever retracts the deadbolt and latchbolt simultaneously ■ outside lever when power is applied Outside lever locked by: ■ removing power from the solenoid Outside lever unlocked by: ■ applying power to the solenoid; remains unlocked while power is continuously applied Inside lever is always unlocked 40H Series Service Manual Lock Functions NXEL–Electrically locked–Fail safe lock Latchbolt operated by: ■ outside lever when power is removed from the solenoid ■ inside lever Latchbolt is deadlocked by an auxiliary latch Outside lever locked by: ■ applying power to the solenoid; remains locked while power is continuously applied Outside lever unlocked by: ■ removing power from the solenoid Inside lever is always unlocked TDEL–Electrically locked–Fail safe lock Latchbolt operated by: ■ outside key ■ outside lever when power is removed from the solenoid Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by: ■ outside key Outside lever locked by: ■ applying power to the solenoid; remains locked while power is continuously applied Outside lever unlocked by: ■ removing power from the solenoid Inside lever is always unlocked Deadbolt and latchbolt retracted simultaneously by: ■ inside lever ■ outside lever when power is removed 40H Series Service Manual NXEU–Electrically unlocked–Fail secure lock Latchbolt operated by: ■ outside lever when power is applied to the solenoid ■ inside lever Latchbolt is deadlocked by an auxiliary latch Outside lever locked by: ■ removing power from the solenoid Outside lever unlocked by: ■ applying power to the solenoid; remains unlocked while power is continuously applied Inside lever is always unlocked TDEU–Electrically unlocked–Fail secure lock) Latchbolt operated by: ■ outside key ■ outside lever when power is applied to the solenoid Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by: ■ outside key Outside lever locked by: ■ removing power from the solenoid Outside lever unlocked by: ■ applying power to the solenoid; remains unlocked while power is continuously applied Inside lever is always unlocked Deadbolt and latchbolt retracted simultaneously by: ■ inside lever ■ outside lever when power is applied 3–15 Lock Functions TWEL–Electrically locked–Fail safe lock Latchbolt operated by: ■ outside and inside key ■ outside and inside lever when power is removed from the solenoid Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by: ■ outside key ■ inside key ■ outside and inside lever when power is removed from the solenoid Outside lever locked by: ■ applying power to the solenoid; remains locked while power is continuously applied Outside lever unlocked by: ■ removing power from the solenoid Inside lever locked by: ■ applying power to the solenoid; remains locked while power is continuously applied Inside lever unlocked by: ■ removing power from solenoid WEL–Electrically locked–Fail safe lock Latchbolt operated by: ■ inside lever when power is removed from the solenoid ■ outside lever when power is removed from the solenoid ■ inside key ■ outside key Latchbolt is deadlocked by an auxiliary latch Outside lever locked by: ■ applying power to the solenoid; remains locked while power is continuously applied Outside lever unlocked by: ■ removing power from the solenoid Inside lever locked by: applying power to the solenoid; remains locked while power is continuously applied Inside lever unlocked by: ■ removing power from the solenoid ■ 3–16 TWEU–Electrically unlocked–Fail secure lock Latchbolt operated by: ■ outside and inside key ■ outside and inside lever when power is applied to the solenoid Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by: ■ outside key ■ inside key ■ outside and inside lever when power is applied to the solenoid Outside lever locked by: ■ removing power from the solenoid Outside lever unlocked by: ■ applying power to the solenoid; remains unlocked while power is continuously applied Inside lever locked by: ■ removing power from the solenoid Inside lever unlocked by: ■ applying power to the solenoid; remains locked while power is continuously applied WEU–Electrically unlocked–Fail secure lock Latchbolt operated by: ■ inside lever when power is applied to the solenoid ■ outside lever when power is applied to the solenoid ■ inside key ■ outside key Latchbolt is deadlocked by an auxiliary latch Outside lever locked by: ■ removing power from the solenoid Outside lever unlocked by: ■ applying power to the solenoid; remains locked while power is continuously applied Inside lever locked by: removing power from the solenoid Inside lever unlocked by: ■ applying power to the solenoid; remains locked while power is continuously applied ■ 40H Series Service Manual 4 MORTISE CASE PARTS The following pages contain exploded diagrams and parts lists for 45H & 47H and 45HW & 47HW mortise cases. Use the table below to find the page number for a particular function. For exploded diagrams and parts lists for 48H mortise cases, see 48H & 49H Mortise case parts on page 7–2. 40H Series Service Manual For this function For this See page function A AB AD AT B BA BW B5 B7 C CHB D DEL DEU G 4–2 4–14 4–34 4–4 4–16 4–18 4–20 4–22 4–22 4–4 4–12 4–4 4–38 4–40 4–22 H HJ IND INL L LB LEL LEU LT NX NXEL NXEU R RD RHB See page For this function See page 4–24 4–24 4–26 4–4 4–28 4–30 4–58 4–60 4–6 4–10 4–46 4–48 4–4 4–36 4–12 S T TA TD TDEL TDEU TWEL TWEU W WEL WEU WD XR YD ZD 4–18 4–26 4–32 4–24 4–50 4–52 4–54 4–56 4–4 4–42 4–44 4–34 4–4 4–34 4–4 4–1 Mortise Case Parts A FUNCTION CASE—OFFICE LOCK 1 2 3 4 13 14 5 15 6 16 7 8 17 9 19 18 11 10 20 21 12 22 Figure 4.1 4–2 A function case exploded diagram 40H Series Service Manual Mortise Case Parts A function case parts list Refer to Figure 4.1 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 C45030 1 Locking lever and toggle assembly 4 B45040 1 Key release shuttle assembly 5 B45020 1 Latchbolt sub-assembly 6 C44108 1 Turn knob hub (lost motion) 7 A34120 1 Turn knob hub spacer 8 C44110 1 Key release lever 9 C44144 1 Cylinder retainer 10 B45090 1 Cylinder retainer assembly 11 B44166 1 Fusible link molded assembly 12 C44142 1 Auxiliary bolt 13 A44188 1 Toggle roller 14 B44190 1 Toggle lever spring 15 C44100 1 Toggle lever 16 B44194 1 Deadlocking lever spring 17 C44148 1 Deadlocking lever 18 A44184 1 Deadlocking lever pin 19 C44146 2 Hub 20 A44193 1 Release lever spring 21 C45010 1 Release lever sub-assembly 22 C45000 1 Case sub-assembly a. For a complete case, use C45504. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. 40H Series Service Manual 4–3 Mortise Case Parts AT FUNCTION CASE—OFFICE LOCK C FUNCTION CASE—PUBLIC ENTRANCE LOCK D FUNCTION CASE—STOREROOM LOCK INL FUNCTION CASE—INTRUDER LOCK R FUNCTION CASE—CLASSROOM LOCK W FUNCTION CASE—STOREROOM LOCK ZD FUNCTION CASE—STOREROOM LOCK XR FUNCTION CASE—CLASSROOM LOCK 1 2 3 4 13 14 5 15 6 16 7 8 17 9 19 18 11 10 20 21 12 22 Figure 4.2 4–4 AT, C, D, INL, R, W, ZD, XR function case exploded diagram 40H Series Service Manual Mortise Case Parts AT, C, D, INL, R, W, ZD, XR function case parts list Refer to Figure 4.2 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 C45030 1 Locking lever and toggle assembly 4 B45040 1 Key release shuttle assembly 5 B45020 1 Latchbolt sub-assembly 6 C44106 1 Turn knob hub (non-deadbolt) 7 A34120 1 Turn knob hub spacer 8 C44110 1 Key release lever 9 C44144 1 Cylinder retainer 10 B45090 1 Cylinder retainer assembly 11 B44166 1 Fusible link molded assembly 12 C44142 1 Auxiliary bolt 13 A44188 1 Toggle roller 14 B44190 1 Toggle lever spring 15 C44100 1 Toggle lever 16 B44194 1 Deadlocking lever spring 17 C44148 1 Deadlocking lever 18 A44184 1 Deadlocking lever pin 19 C44146 2 Hub 20 A44193 1 Release lever spring 21 C45010 1 Release lever sub-assembly 22 C45000 1 Case sub-assembly a. For a complete case assembly, use C45507 and reconfigure the shuttle screws as needed. See Changing the function for universal cases on page 6-5. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. 40H Series Service Manual 4–5 Mortise Case Parts LT FUNCTION CASE—PRIVACY LOCK 1 2 3 4 10 11 5 12 6 7 8 13 9 14 15 16 Figure 4.3 4–6 LT function case exploded diagram 40H Series Service Manual Mortise Case Parts LT function case parts list Refer to Figure 4.3 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 C45030 1 Locking lever and toggle assembly 4 B45040 1 Key release shuttle assembly 5 B45020 1 Latchbolt sub-assembly 6 C44104 1 Turn knob hub (deadbolt) 7 A34032 1 Turn knob hub cam 8 C44110 1 Key release lever 9 B44166 1 Fusible link molded assembly 10 A44188 1 Toggle roller 11 B44190 1 Toggle lever spring 12 C44100 1 Toggle lever 13 C44146 2 Hub 14 A44193 1 Release lever spring 15 C45010 1 Release lever sub-assembly 16 C45000 1 Case sub-assembly a. For a complete case, use C45520. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. 40H Series Service Manual 4–7 Mortise Case Parts N FUNCTION CASE—PASSAGE LOCK 1 2 3 5 4 6 7 8 Figure 4.4 4–8 N function case exploded diagram 40H Series Service Manual Mortise Case Parts N function case parts list Refer to Figure 4.4 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 B45020 1 Latchbolt sub-assembly 4 B44166 1 Fusible link molded assembly 5 C44146 2 Hub 6 A44193 1 Release lever spring 7 C45010 1 Release lever sub-assembly 8 C45000 1 Case sub-assembly a. For a complete case, use C45505. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. 40H Series Service Manual 4–9 Mortise Case Parts NX FUNCTION CASE—EXIT LOCK 1 2 3 4 11 12 5 13 6 14 7 8 15 17 16 9 18 19 10 20 Figure 4.5 4–10 NX function case exploded diagram 40H Series Service Manual Mortise Case Parts NX function case parts list Refer to Figure 4.5 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 C45030 1 Locking lever and toggle assembly 4 B45040 1 Key release shuttle assembly 5 B45020 1 Latchbolt sub-assembly 6 C44106 1 Turn knob hub (non-deadbolt) 7 A34120 1 Turn knob hub spacer 8 C44110 1 Key release lever 9 B44166 1 Fusible link molded assembly 10 C44142 1 Auxiliary bolt 11 A44188 1 Toggle roller 12 B44190 1 Toggle lever spring 13 C44100 1 Toggle lever 14 B44194 1 Deadlocking lever spring 15 C44148 1 Deadlocking lever 16 A44184 1 Deadlocking lever pin 17 C44146 2 Hub 18 A44193 1 Release lever spring 19 C45010 1 Release lever sub-assembly 20 C45000 1 Case sub-assembly a. For a complete case, use C45506. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. 40H Series Service Manual 4–11 Mortise Case Parts CHB FUNCTION CASE—HOLDBACK LOCK RHB FUNCTION CASE—CLASSROOM HOLDBACK LOCK 1 2 4 3 5 14 15 6 16 7 17 8 8 18 20 21 10 19 12 11 22 23 13 24 Figure 4.6 4–12 CHB, RHB function case exploded diagram 40H Series Service Manual Mortise Case Parts CHB, RHB function case parts list Refer to Figure 4.6 and the table below to find the part you need Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 C44537 1 Holdback cover 3 B44535 2 Holdback locking toggle 4 C44054 1 Locking lever 5 B45040 1 Key release shuttle assembly 6 B45020 1 Latchbolt sub-assembly 7 C44106 1 Turn knob hub (non-deadbolt) 8 A34120 1 Turn knob hub spacer 9 C44110 1 Key release lever 10 C44144 1 Cylinder retainer 11 B45090 1 Cylinder retainer assembly 12 B44166 1 Fusible link molded assembly 13 C44142 1 Auxiliary bolt 14 A44188 1 Toggle roller 15 B44190 1 Toggle lever spring 16 C44100 1 Toggle lever 17 B44194 1 Deadlocking lever spring 18 C44148 1 Deadlocking lever 19 A44184 1 Deadlocking lever pin 20 C44532 1 Holdback hub LH 21 C44533 1 Holdback hub RH 22 A44193 1 Release lever spring 23 C45010 1 Release lever sub-assembly 24 C45002 1 Holdback case sub-assembly a. For a complete case, use C45523. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. 40H Series Service Manual 4–13 Mortise Case Parts AB FUNCTION CASE—OFFICE LOCK 1 2 3 4 13 14 5 15 6 16 7 8 17 9 19 18 11 10 20 21 12 22 Figure 4.7 4–14 AB function case exploded diagram 40H Series Service Manual Mortise Case Parts AB function case parts list Refer to Figure 4.7 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 C45032 1 “F” locking lever sub-assembly 4 B45060 1 Deadbolt sub-assembly 5 B45020 1 Latchbolt sub-assembly 6 C44104 1 Turn knob hub (deadbolt) 7 B34032 1 Turn knob hub cam 8 C44110 1 Key release lever 9 C44144 1 Cylinder retainer 10 B45090 1 Cylinder retainer assembly 11 B44166 1 Fusible link molded assembly 12 C44142 1 Auxiliary bolt 13 A44188 1 Toggle roller 14 B44190 1 Toggle lever spring 15 C44100 1 Toggle lever 16 B44194 1 Deadlocking lever spring 17 C44148 1 Deadlocking lever 18 A44184 1 Deadlocking lever pin 19 C44146 2 Hub 20 A44193 1 Release lever spring 21 C45010 1 Release lever sub-assembly 22 C45000 1 Case sub-assembly a. For a complete case, use C45502. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. 40H Series Service Manual 4–15 Mortise Case Parts B FUNCTION CASE—ENTRANCE LOCK 1 2 3 4 12 13 5 14 6 7 8 9 15 11 10 16 17 18 Figure 4.8 4–16 B function case exploded diagram 40H Series Service Manual Mortise Case Parts B function case parts list Refer to Figure 4.8 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 C45030 1 Locking lever and toggle assembly 4 B45060 1 Deadbolt sub-assembly 5 B45020 1 Latchbolt sub-assembly 6 C44104 1 Turn knob hub (deadbolt) 7 A34120 1 Turn knob hub spacer 8 C44110 1 Key release lever 9 C44144 1 Cylinder retainer 10 B45090 1 Cylinder retainer assembly 11 B44166 1 Fusible link molded assembly 12 A44188 1 Toggle roller 13 B44190 1 Toggle lever spring 14 C44100 1 Toggle lever 15 C44146 2 Hub 16 A44193 1 Release lever spring 17 C45010 1 Release lever sub-assembly 18 C45000 1 Case sub-assembly a. For a complete case, use C45510. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. 40H Series Service Manual 4–17 Mortise Case Parts BA FUNCTION CASE—ENTRANCE LOCK S FUNCTION CASE—STOREROOM LOCK 1 2 3 4 12 13 5 14 6 7 8 9 15 11 10 16 17 18 Figure 4.9 4–18 BA, S function case exploded diagram 40H Series Service Manual Mortise Case Parts BA, S function case parts list Refer to Figure 4.9 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 C45030 1 Locking lever and toggle assembly 4 B45060 1 Deadbolt sub-assembly 5 B45020 1 Latchbolt sub-assembly 6 C44108 1 Turn knob hub (lost motion) 7 A34120 1 Turn knob hub spacer 8 C44110 1 Key release lever 9 C44144 1 Cylinder retainer 10 B45090 1 Cylinder retainer assembly 11 B44166 1 Fusible link molded assembly 12 A44188 1 Toggle roller 13 B44190 1 Toggle lever spring 14 C44100 1 Toggle lever 15 C44146 2 Hub 16 A44193 1 Release lever spring 17 C45010 1 Release lever sub-assembly 18 C45000 1 Case sub-assembly a. For a complete case, use C45517. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. 40H Series Service Manual 4–19 Mortise Case Parts BW FUNCTION CASE—ENTRANCE LOCK 1 2 3 4 5 6 13 7 8 14 9 16 15 11 10 17 18 12 19 Figure 4.10 4–20 20 BW function case exploded diagram 40H Series Service Manual Mortise Case Parts BW function case parts list Refer to Figure 4.10 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 C45030 1 Locking lever and toggle assembly 4 B45060 1 Deadbolt sub-assembly 5 B45020 1 Latchbolt sub-assembly 6 C44108 1 Turn knob hub (lost motion) 7 A34120 1 Turn knob hub spacer 8 C44110 1 Key release lever 9 C44144 1 Cylinder retainer 10 B45090 1 Cylinder retainer assembly 11 B44166 1 Fusible link molded assembly 12 C44142 1 Auxiliary bolt 13 B44194 1 Deadlocking lever spring 14 C44148 1 Deadlocking lever 15 A44184 1 Deadlocking lever pin 16 C44146 2 Hub 17 A44193 1 Release lever spring 18 C45010 1 Release lever sub-assembly 19 A44234 1 Self tapping screw 20 C45000 1 Case sub-assembly a. For a complete case, use C45518. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. 40H Series Service Manual 4–21 Mortise Case Parts G FUNCTION CASE—COMMUNICATING LOCK B5 FUNCTION CASE—ENTRANCE LOCK B7 FUNCTION CASE—ENTRANCE LOCK 1 2 3 4 12 13 5 14 6 7 8 9 15 11 10 16 17 18 Figure 4.11 4–22 G, B5, B7 function case exploded diagram 40H Series Service Manual Mortise Case Parts G, B5, B7, function case parts list Refer to Figure 4.11 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 C45030 1 Locking lever and toggle assembly 4 B45060 1 Deadbolt sub-assembly 5 B45020 1 Latchbolt sub-assembly 6 C44104 1 Turn knob hub (deadbolt) 7 A34120 1 Turn knob hub spacer 8 C44110 1 Key release lever 9 C44144 1 Cylinder retainer 10 B45090 1 Cylinder retainer assembly 11 B44166 1 Fusible link molded assembly 12 A44188 1 Toggle roller 13 B44190 1 Toggle lever spring 14 C44100 1 Toggle lever 15 C44146 2 Hub 16 A44193 1 Release lever spring 17 C45010 1 Release lever sub-assembly 18 C45000 1 Case sub-assembly a. For a complete case, use C45508. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. 40H Series Service Manual 4–23 Mortise Case Parts H FUNCTION CASE—HOTEL LOCK HJ FUNCTION CASE—HOTEL LOCK TD FUNCTION CASE—DORMITORY LOCK 1 2 3 4 5 6 13 7 8 14 9 16 15 11 10 17 18 12 19 Figure 4.12 4–24 20 H, HJ, TD function case exploded diagram 40H Series Service Manual Mortise Case Parts H, HJ, TD function case parts list Refer to Figure 4.12 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 C45032 1 “F” Locking lever sub-assembly 4 B45060 1 Deadbolt sub-assembly 5 B45020 1 Latchbolt sub-assembly 6 C44104 1 Turn knob hub (deadbolt) 7 B34032 1 Turn knob hub cam 8 C44110 1 Key release lever 9 C44144 1 Cylinder retainer 10 B45090 1 Cylinder retainer assembly 11 B44166 1 Fusible link molded assembly 12 C44142 1 Auxiliary bolt 13 B44194 1 Deadlocking lever spring 14 C44148 1 Deadlocking lever 15 A44184 1 Deadlocking lever pin 16 C44146 2 Hub 17 A44193 1 Release lever spring 18 C45010 1 Release lever sub-assembly 19 A44234 1 Self tapping screw 20 C45000 1 Case sub-assembly a. For a complete case, use C45516. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. 40H Series Service Manual 4–25 Mortise Case Parts IND FUNCTION CASE—INTRUDER LOCK T FUNCTION CASE—DORMITORY LOCK 1 2 3 4 12 13 5 14 6 7 8 9 15 11 10 16 17 18 Figure 4.13 4–26 IND, T function case exploded diagram 40H Series Service Manual Mortise Case Parts IND, T case parts list Refer to Figure 4.13 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 C45030 1 Locking lever and toggle assembly 4 B45060 1 Deadbolt sub-assembly 5 B45020 1 Latchbolt sub-assembly 6 C44104 1 Turn knob hub (deadbolt) 7 B34032 1 Turn knob hub cam 8 C44110 1 Key release lever 9 C44144 1 Cylinder retainer 10 B45090 1 Cylinder retainer assembly 11 B44166 1 Fusible link molded assembly 12 A44188 1 Toggle roller 13 B44190 1 Toggle lever spring 14 C44100 1 Toggle lever 15 C44146 2 Hub 16 A44193 1 Release lever spring 17 C45010 1 Release lever sub-assembly 18 C45000 1 Case sub-assembly a. For a complete case, use C45500. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. 40H Series Service Manual 4–27 Mortise Case Parts L FUNCTION CASE—PRIVACY LOCK 1 2 3 4 10 11 5 12 6 7 8 13 9 14 15 16 Figure 4.14 4–28 L function case exploded diagram 40H Series Service Manual Mortise Case Parts L function case parts list Refer to Figure 4.14 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 C45030 1 Locking lever and toggle assembly 4 B45060 1 Deadbolt sub-assembly 5 B45020 1 Latchbolt sub-assembly 6 C44104 1 Turn knob hub (deadbolt) 7 B34032 1 Turn knob hub cam 8 C44110 1 Key release lever 9 B44166 1 Fusible link molded assembly 10 A44188 1 Toggle roller 11 B44190 1 Toggle lever spring 12 C44100 1 Toggle lever 13 C44146 2 Hub 14 A44193 1 Release lever spring 15 C45010 1 Release lever sub-assembly 16 C45000 1 Case sub-assembly a. For a complete case, use C45509. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. 40H Series Service Manual 4–29 Mortise Case Parts LB FUNCTION CASE—PRIVACY LOCK 1 2 3 4 10 11 5 12 6 7 8 13 9 14 15 16 Figure 4.15 4–30 LB function case exploded diagram 40H Series Service Manual Mortise Case Parts LB function case parts list Refer to Figure 4.15 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 C45030 1 Locking lever and toggle assembly 4 B45060 1 Deadbolt sub-assembly 5 B45020 1 Latchbolt sub-assembly 6 C44104 1 Turn knob hub (deadbolt) 7 A34120 1 Turn knob hub spacer 8 C44110 1 Key release lever 9 B44166 1 Fusible link molded assembly 10 A44188 1 Toggle roller 11 B44190 1 Toggle lever spring 12 C44100 1 Toggle lever 13 C44146 2 Hub 14 A44193 1 Release lever spring 15 C45010 1 Release lever sub-assembly 16 C45000 1 Case sub-assembly a. For a complete case, use C45511. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. 40H Series Service Manual 4–31 Mortise Case Parts TA FUNCTION CASE—DORMITORY LOCK 1 2 3 4 12 13 5 14 6 7 8 9 15 10 11 16 17 18 Figure 4.16 4–32 TA function case exploded diagram 40H Series Service Manual Mortise Case Parts TA function case parts list Refer to Figure 4.16 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 C45032 1 “F” Locking lever sub-assembly 4 B45060 1 Deadbolt sub-assembly 5 B45020 1 Latchbolt sub-assembly 6 C44104 1 Turn knob hub (deadbolt) 7 B34032 1 Turn knob hub cam 8 C44110 1 Key release lever 9 C44144 1 Cylinder retainer 10 B45090 1 Cylinder retainer assembly 11 B44166 1 Fusible link molded assembly 12 A44188 1 Toggle roller 13 B44190 1 Toggle lever spring 14 C44100 1 Toggle lever 15 C44146 2 Hub 16 A44193 1 Release lever spring 17 C45010 1 Release lever sub-assembly 18 C45000 1 Case sub-assembly a. For a complete case, use C45515. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. 40H Series Service Manual 4–33 Mortise Case Parts AD FUNCTION CASE—DEADLOCK WD FUNCTION CASE—DEADLOCK YD FUNCTION CASE—DEADLOCK 1 2 3 6 4 5 7 8 9 Figure 4.17 4–34 AD, WD, YD function case exploded diagram 40H Series Service Manual Mortise Case Parts AD, WD, YD function case parts list Refer to Figure 4.17 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 B45060 1 Deadbolt sub-assembly 4 C44104 1 Turn knob hub (deadbolt) 5 A34194 1 Spacer for 38/39H 6 C44111 1 Modified key release lever 7 C44144 1 Cylinder retainer 8 B45090 1 Cylinder retainer assembly 9 C45000 1 Case sub-assembly a. For a complete case, use C45512. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. 40H Series Service Manual 4–35 Mortise Case Parts RD FUNCTION CASE—CLASSROOM DEADLOCK 1 2 3 8 4 5 6 7 9 Figure 4.18 4–36 RD function case exploded diagram 40H Series Service Manual Mortise Case Parts RD function case parts list Refer to Figure 4.18 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screwb 2 D44010 1 Cover 3 B45060 1 Deadbolt sub-assembly 4 C44107 1 Turn knob hub (deadbolt – machined for RD (RH)) not shown C44109 1 Turn knob hub (deadbolt – machined for RD (LH)) 5 A34194 1 Spacer for 38/39H 6 C44144 1 Cylinder retainer 7 B45090 1 Cylinder retainer assembly 8 C44111 1 Modified key release lever 9 C45000 1 Case sub-assembly a. For a complete RD (RH) function case, use C45513. For a complete RD (LH) function case, use C45514. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–62. b. For information to order screws, see page 5–18. 40H Series Service Manual 4–37 Mortise Case Parts DEL FUNCTION CASE—ELECTRICALLY LOCKED FAIL SAFE LOCK 1 2 3 5 4 6 7 8 9 10 11 23 24 6 20 13 25 21 22 26 14 12 15 27 16 17 19 Figure 4.19 4–38 18 DEL function case exploded diagram 40H Series Service Manual Mortise Case Parts DEL function case parts list Refer to Figure 4.19 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 A60452 1 Door status switch 4 B44615 1 Latchbolt sensor switch assembly 5 A34236 1 Wire strain relief 6 B44602 2 RQE and latch status switch holder 7 A44601 1 Door position clip 8 B44613 1 12V solenoid not shown B44610 1 24V solenoid 9 A44622 1 Strain relief 10 B44616 1 RQE switch assembly (monitors cover side) 11 B44624 1 RQE switch assembly (monitors case side) 12 C44110 1 Key release lever 13 B45020 1 Latchbolt sub-assembly 14 C44144 1 Cylinder retainer 15 B45090 1 Cylinder retainer assembly 16 B44166 1 Fusible link molded assembly 17 C44142 1 Auxiliary bolt 18 C45000 1 Case sub-assembly 19 A44234 1 Self tapping screw 20 B44194 1 Deadlocking lever spring 21 C44148 1 Deadlocking lever 22 A44184 1 Deadlocking lever pin 23 C44539 1 Electrified hub (RH) 24 C44538 1 Electrified hub (LH) 25 b 1 Electronic locking toggle assembly 26 A44193 1 Release lever spring 27 C45010 1 Release lever sub-assembly a. For a complete case, determine what type of solenoid and optional sensors you need. Then use the table below to find the part number for the case. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–63. Door Sensors Latch RQE ■ ■ C45563 C45568 ■ C45564 C45569 ■ C45562 C45567 ■ ■ C45566 C45571 ■ ■ C45565 C45570 ■ ■ Case part number 12 V solenoid 24 V solenoid C45710 C45711 b. To obtain the parts for the electronic locking toggle assembly, order: ❥ locking slide (B44611) ❥ locking bar (A44612) ❥ electronic locking toggle (B44627) ❥ toggle screws (see Screw kits on page 5–19). 40H Series Service Manual 4–39 Mortise Case Parts DEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE 1 2 3 5 4 6 7 8 9 10 11 23 24 6 20 25 13 21 22 26 14 12 15 27 16 17 19 Figure 4.20 4–40 18 DEU function case exploded diagram 40H Series Service Manual Mortise Case Parts DEU function case parts list Refer to Figure 4.20 and the table below to find the part you need. Item 1 2 3 4 5 6 7 8 not shown 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part No.a Qty. Description A34087 D44010 A60452 B44615 A34236 B44602 A44601 B44613 B44610 A44622 B44616 B44624 C44110 B45020 C44144 B45090 B44166 C44142 C45000 A44234 B44194 C44148 A44184 C44539 C44538 b A44193 C45010 4 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Case cover mounting screw Cover Door status switch Latchbolt sensor switch assembly Wire strain relief RQE and latch status switch holder Door position clip 12V solenoid 24V solenoid Strain relief RQE switch assembly (monitors cover side) RQE switch assembly (monitors case side) Key release lever Latchbolt sub-assembly Cylinder retainer Cylinder retainer assembly Fusible link molded assembly Auxiliary bolt Case sub-assembly Self tapping screw Deadlocking lever spring Deadlocking lever Deadlocking lever pin Electrified hub (RH) Electrified hub (LH) Electronic locking toggle assembly 1 Release lever spring 1 Release lever sub-assembly a. For a complete case, determine what type of solenoid and optional sensors you need. Then use the table below to find the part number for the case. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–63. Door Sensors Latch RQE ■ ■ ■ ■ ■ ■ Case part number 12 V solenoid 24 V solenoid C45708 C45709 C45552 C45557 ■ C45553 C45558 ■ C45555 C45560 ■ C45551 C45556 ■ C45554 C45559 b. To obtain the parts for the electronic locking toggle assembly, order: ❥ locking slide (B44611) ❥ locking bar (A44612) ❥ electronic locking toggle (B44627) ❥ toggle screws (see Screw kits on page 5–19). 40H Series Service Manual 4–41 Mortise Case Parts WEL FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SAFE 1 2 3 5 4 6 7 8 9 10 11 23 24 6 20 13 1 21 25 22 26 14 12 15 27 16 17 19 Figure 4.21 4–42 18 WEL function case exploded diagram 40H Series Service Manual Mortise Case Parts WEL function case parts list Refer to Figure 4.21 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 A60452 1 Door status switch 4 B44615 1 Latchbolt sensor switch assembly 5 A34236 1 Wire strain relief 6 B44602 2 RQE and latch status switch holder 7 A44601 1 Door position clip 8 B44613 1 12V solenoid not shown B44610 1 24V solenoid 9 A44622 1 Strain relief 10 B44616 1 RQE switch assembly (monitors cover side) 11 B44624 1 RQE switch assembly (monitors case side) 12 C44110 1 Key release lever 13 B45020 1 Latchbolt sub-assembly 14 C44144 1 Cylinder retainer 15 B45090 1 Cylinder retainer assembly 16 B44166 1 Fusible link molded assembly 17 C44142 1 Auxiliary bolt 18 C45000 1 Case sub-assembly 19 A44234 1 Self tapping screw 20 B44194 1 Deadlocking lever spring 21 C44148 1 Deadlocking lever 22 A44184 1 Deadlocking lever pin 23 C44538 1 Electrified hub (LH) 24 C44539 1 Electrified hub (RH) 25 b 1 Electronic locking toggle assembly 26 A44193 1 Release lever spring 27 C45010 1 Release lever sub-assembly a. For a complete case, determine what type of solenoid and optional sensors you need. Then use the table below to find the part number for the case. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–63. Door Sensors Latch RQE ■ ■ ■ ■ ■ ■ Case part number 12 V solenoid 24 V solenoid C45714 C45715 C45683 C45688 ■ C45684 C45689 ■ C45686 C45691 ■ C45682 C45687 ■ C45685 C45690 b. To obtain the parts for the electronic locking toggle assembly, order: ■ locking slide (B44611) ■ locking bar (A44612) ■ electronic locking toggle (B44627) ■ toggle screws (see Screw kits on page 5–19). 40H Series Service Manual 4–43 Mortise Case Parts WEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE 1 2 3 5 4 6 7 8 9 10 11 23 24 6 20 13 21 25 22 26 14 12 15 27 16 17 19 Figure 4.22 4–44 18 WEU function case exploded diagram 40H Series Service Manual Mortise Case Parts WEU function case parts list Refer to Figure 4.22 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 A60452 1 Door status switch 4 B44615 1 Latchbolt sensor switch assembly 5 A34236 1 Wire strain relief 6 B44602 2 RQE and latch status switch holder 7 A44601 1 Door position clip 8 B44613 1 12V solenoid not shown B44610 1 24V solenoid 9 A44622 1 Strain relief 10 B44616 1 RQE switch assembly (monitors cover side) 11 B44624 1 RQE switch assembly (monitors case side) 12 C44110 1 Key release lever 13 B45020 1 Latchbolt sub-assembly 14 C44144 1 Cylinder retainer 15 B45090 1 Cylinder retainer assembly 16 B44166 1 Fusible link molded assembly 17 C44142 1 Auxiliary bolt 18 C45000 1 Case sub-assembly 19 A44234 1 Self tapping screw 20 B44194 1 Deadlocking lever spring 21 C44148 1 Deadlocking lever 22 A44184 1 Deadlocking lever pin 23 C44538 1 Electrified hub (LH) 24 C44539 1 Electrified hub (RH) 25 b 1 Electronic locking toggle assembly 26 A44193 1 Release lever spring 27 C45010 1 Release lever sub-assembly a. For a complete case, determine what type of solenoid and optional sensors you need. Then use the table below to find the part number for the case. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–63. Door Sensors Latch RQE ■ ■ ■ ■ ■ ■ Case part number 12 V solenoid 24 V solenoid C45712 C45713 C45672 C45677 ■ C45673 C45678 ■ C45675 C45680 ■ C45671 C45676 ■ C45674 C45679 b. To obtain the parts for the electronic locking toggle assembly, order: ■ locking slide (B44611) ■ locking bar (A44612) ■ electronic locking toggle (B44627) ■ toggle screws (see Screw kits on page 5–19). 40H Series Service Manual 4–45 Mortise Case Parts NXEL FUNCTION CASE—ELECTRICALLY LOCKED FAIL SAFE LOCK 1 2 3 5 4 6 7 8 9 10 11 20 21 6 17 12 18 22 19 23 24 13 14 16 Figure 4.23 4–46 15 NXEL function case exploded diagram 40H Series Service Manual Mortise Case Parts NXEL function case parts list Refer to Figure 4.23 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 A60452 1 Door status switch 4 B44615 1 Latchbolt sensor switch assembly 5 A34236 1 Wire strain relief 6 B44602 2 RQE and latch status switch holder 7 A4601 1 Door position clip 8 B44613 1 12 V solenoid not shown B44610 1 24 V solenoid 9 A44622 1 Strain relief 10 B44616 1 RQE switch assembly (monitors cover side) 11 B44624 1 RQE switch assembly (monitors case side) 12 B45020 1 Latchbolt sub-assembly 13 B44166 1 Fusible link molded assembly 14 C44142 1 Auxiliary bolt 15 C45000 1 Case sub-assembly 16 A44234 1 Self tapping screw 17 B44194 1 Deadlocking lever spring 18 C44148 1 Deadlocking lever 19 A44184 1 Deadlocking lever pin 20 C44538 1 Electrified hub (LH) 21 C44539 1 Electrified hub (RH) 22 b 1 Electronic locking toggle assembly 23 A44193 1 Release lever spring 24 C45010 1 Release lever sub-assembly a. For a complete case, determine what type of solenoid and optional sensors you need. Then use the table below to find the part number for the case. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–63. Sensors Door Latch RQE ■ ■ ■ ■ ■ ■ Case part number 12 V solenoid 24 V solenoid C45706 C45707 C45541 C45546 ■ C45542 C45547 ■ C45544 C45549 ■ C45540 C45545 ■ C45543 C45548 b. To obtain the parts for the electronic locking toggle assembly, order: ■ locking slide (B44611) ■ locking bar (A44612) ■ electronic locking toggle (B44627) ■ toggle screws (see Screw kits on page 5–19). 40H Series Service Manual 4–47 Mortise Case Parts NXEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE LOCK 1 2 3 5 4 6 7 8 9 10 11 20 21 6 17 12 18 22 19 23 24 13 14 16 Figure 4.24 4–48 15 NXEU function case exploded diagram 40H Series Service Manual Mortise Case Parts NXEU function case parts list Refer to Figure 4.24 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 A60452 1 Door status switch 4 B44615 1 Latchbolt sensor switch assembly 5 A34236 1 Wire strain relief 6 B44602 2 RQE and latch status switch holder 7 A4601 1 Door position clip 8 B44613 1 12 V solenoid not shown B44610 1 24 V solenoid 9 A44622 1 Strain relief 10 B44616 1 RQE switch assembly (monitors cover side) 11 B44624 1 RQE switch assembly (monitors case side) 12 B45020 1 Latchbolt sub-assembly 13 B44166 1 Fusible link molded assembly 14 C44142 1 Auxiliary bolt 15 C45000 1 Case sub-assembly 16 A44234 1 Self tapping screw 17 B44194 1 Deadlocking lever spring 18 C44148 1 Deadlocking lever 19 A44184 1 Deadlocking lever pin 20 C44538 1 Electrified hub (LH) 21 C44539 1 Electrified hub (RH) 22 b 1 Electronic locking toggle assembly 23 A44193 1 Release lever spring 24 C45010 1 Release lever sub-assembly a. For a complete case, determine what type of solenoid and optional sensors you need. Then use the table below to find the part number for the case. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–63. Door Sensors Latch RQE ■ ■ ■ ■ ■ ■ Case part number 12 V solenoid 24 V solenoid C45704 C45705 C45530 C45535 ■ C45531 C45536 ■ C45533 C45538 ■ C45529 C45534 ■ C45532 C45537 b. To obtain the parts for the electronic locking toggle assembly, order: ■ locking slide (B44611) ■ locking bar (A44612) ■ electronic locking toggle (B44627) ■ toggle screws (see Screw kits on page 5–19). 40H Series Service Manual 4–49 Mortise Case Parts TDEL FUNCTION CASE—ELECTRICALLY LOCKED FAIL SAFE LOCK 1 2 3 4 9 5 6 22 10 19 23 7 11 12 20 24 21 25 13 8 14 26 15 16 18 Figure 4.25 4–50 17 TDEL function case exploded diagram 40H Series Service Manual Mortise Case Parts TDEL function case parts list Refer to Figure 4.25 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 B44613 1 12V solenoid not shown B44610 1 24V solenoid 4 A44622 1 Strain relief 5 B44616 1 RQE switch assembly (monitors cover side) 6 B44624 1 RQE switch assembly (monitors case side) 7 B44602 1 RQE and latch status switch holder 8 C44110 1 Key release lever 9 B45060 1 Deadbolt sub-assembly 10 C44104 1 Turn knob hub (deadbolt) 11 B34032 1 Turn knob hub cam 12 B45020 1 Latchbolt sub-assembly 13 C44144 1 Cylinder retainer 14 B45090 1 Cylinder retainer assembly 15 B44166 1 Fusible link molded assembly 16 C44142 1 Auxiliary bolt 17 C45000 1 Case sub-assembly 18 A44234 1 Self tapping screw 19 B44194 1 Deadlocking lever spring 20 C44148 1 Deadlocking lever 21 A44184 1 Deadlocking lever pin 22 C44538 1 Electrified hub (LH) 23 C44539 1 Electrified hub (RH) 24 b Electronic locking toggle assembly 25 A44193 Release lever spring 26 C45010 1 Release lever sub-assembly a. For a complete case, determine what type of solenoid and optional sensors you need. Then use the table below to find the part number for the case. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–63. Sensors RQE ■ Case part number 12 V solenoid 24 V solenoid C45591 C45592 C45728 C45729 b. To obtain the parts for the electronic locking toggle assembly, order: ■ locking slide (B44611) ■ locking bar (A44612) ■ electronic locking toggle (B44627) ■ toggle screws (see Screw kits on page 5–19). 40H Series Service Manual 4–51 Mortise Case Parts TDEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE 1 2 3 4 9 5 6 22 10 7 19 23 24 11 12 20 21 25 13 8 14 26 15 16 18 Figure 4.26 4–52 17 TDEU function case exploded diagram 40H Series Service Manual Mortise Case Parts TDEU function case parts list Refer to Figure 4.2 and the table below to find the part you need. Part No.a Qty. Description Item 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 B44613 1 12V solenoid not shown B44610 1 24V solenoid 4 A44622 1 Strain relief 5 B44616 1 RQE switch assembly (monitors cover side) 6 B44624 1 RQE switch assembly (monitors case side) 7 B44602 1 RQE and latch status switch holder 8 C44110 1 Key release lever 9 B45060 1 Deadbolt sub-assembly 10 C44104 1 Turn knob hub (deadbolt) 11 B34032 1 Turn knob hub cam 12 B45020 1 Latchbolt sub-assembly 13 C44144 1 Cylinder retainer 14 B45090 1 Cylinder retainer assembly 15 B44166 1 Fusible link molded assembly 16 C44142 1 Auxiliary bolt 17 C45000 1 Case sub-assembly 18 A44234 1 Self tapping screw 19 B44194 1 Deadlocking lever spring 20 C44148 1 Deadlocking lever 21 A44184 1 Deadlocking lever pin 22 C44538 1 Electrified hub (LH) 23 C44539 1 Electrified hub (RH) 24 b 25 A44193 1 Release lever spring 26 C45010 1 Release lever sub-assembly Electronic locking toggle assembly a. For a complete case, determine what type of solenoid and optional sensors you need. Then use the table below to find the part number for the case. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–63. Sensor RQE ■ Case part number 12 V solenoid 24 V solenoid C45586 C45586 C45724 C45725 b. To obtain the parts for the electronic locking toggle assembly, order: ■ locking slide (B44611) ■ locking bar (A44612) ■ electronic locking toggle (B44627) ■ toggle screws (see Screw kits on page 5–19). 40H Series Service Manual 4–53 Mortise Case Parts TWEL FUNCTION CASE—ELECTRICALLY LOCKED FAIL SAFE LOCK 1 2 3 4 9 5 6 22 10 23 7 19 11 24 12 20 21 25 13 8 14 26 15 16 18 17 Figure 4.27 4–54 TWEL function case exploded diagram 40H Series Service Manual Mortise Case Parts TWEL function case parts list Refer to Figure 4.2 and the table below to find the part you need. Part No.a Qty. Description Item 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 B44613 1 12V solenoid not shown B44610 1 24V solenoid 4 A44622 1 Strain relief 5 B44616 1 RQE switch assembly (monitors cover side) 6 B44624 1 RQE switch assembly (monitors case side) 7 B44602 1 RQE and latch status switch holder 8 C44110 1 Key release lever 9 B45060 1 Deadbolt sub-assembly 10 C44104 1 Turn knob hub (deadbolt) 11 A34032 1 Turn knob hub cam 12 B45020 1 Latchbolt sub-assembly 13 C44144 1 Cylinder retainer 14 B45090 1 Cylinder retainer assembly 15 B44166 1 Fusible link molded assembly 16 C44142 1 Auxiliary bolt 17 C45000 1 Case sub-assembly 18 A44234 1 Self tapping screw 19 B44194 1 Deadlocking lever spring 20 C44148 1 Deadlocking lever 21 A44184 1 Deadlocking lever pin 22 C44538 1 Electrified hub (LH) 23 C44539 1 Electrified hub (RH) 24 b 1 Electronic locking toggle assembly 25 A44193 1 Release lever spring 26 C45010 1 Release lever sub-assembly a. For a complete case, determine what type of solenoid and optional sensors you need. Then use the table below to find the part number for the case. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–63. Sensors RQE ■ Case part number 12 V solenoid 24 V solenoid C45699 C45700 C45736 C45737 b. To obtain the parts for the electronic locking toggle assembly, order: ■ locking slide (B44611) ■ locking bar (A44612) ■ electronic locking toggle (B44627) ■ toggle screws (see Screw kits on page 5–19). 40H Series Service Manual 4–55 Mortise Case Parts TWEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE 1 2 3 4 9 5 6 22 10 19 23 7 11 24 12 20 21 25 13 8 14 26 15 16 18 17 Figure 4.28 4–56 TWEU function case exploded diagram 40H Series Service Manual Mortise Case Parts TWEU function case parts list Refer to Figure 4.2 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 B44613 1 12V solenoid not shown B44610 1 24V solenoid 4 A44622 1 Strain relief 5 B44616 1 RQE switch assembly (monitors cover side) 6 B44624 1 RQE switch assembly (monitors case side) 7 B44602 1 RQE and latch status switch holder 8 C44110 1 Key release lever 9 B45060 1 Deadbolt sub-assembly 10 C44104 1 Turn knob hub (deadbolt) 11 A34032 1 Turn knob hub cam 12 B45020 1 Latchbolt sub-assembly 13 C44144 1 Cylinder retainer 14 B45090 1 Cylinder retainer assembly 15 B44166 1 Fusible link molded assembly 16 C44142 1 Auxiliary bolt 17 C45000 1 Case sub-assembly 18 A44234 1 Self tapping screw 19 B44194 1 Deadlocking lever spring 20 C44148 1 Deadlocking lever 21 A44184 1 Deadlocking lever pin 22 C44538 1 Electrified hub (LH) 23 C44539 1 Electrified hub (RH) 24 b 1 Electronic locking toggle assembly 25 A44193 1 Release lever spring a. For a complete case, determine what type of solenoid and optional sensors you need. Then use the table below to find the part number for the case. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–63. Sensors Case part number RQE 12 V solenoid 24 V solenoid C45693 C45694 ■ C45732 C45733 b. To obtain the parts for the electronic locking toggle assembly, order: ■ locking slide (B44611) ■ locking bar (A44612) ■ electronic locking toggle (B44627) ■ toggle screws (see Screw kits on page 5–19). 40H Series Service Manual 4–57 Mortise Case Parts LEL FUNCTION CASE—ELECTRICALLY LOCKED FAIL SAFE LOCK 1 2 3 4 9 5 6 20 10 7 17 21 11 22 12 18 19 23 8 24 13 14 16 Figure 4.29 4–58 15 LEL function case exploded diagram 40H Series Service Manual Mortise Case Parts LEL function case parts list Refer to Figure 4.29 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 B44613 1 12V solenoid not shown B44610 1 24V solenoid 4 A44622 1 Strain relief 5 B44602 2 RQE and latch status switch holder 6 B44616 1 RQE switch assembly (monitors cover side) 7 B44624 1 RQE switch assembly (monitors case side) 8 C44110 1 Key release lever 9 B45060 1 Deadbolt sub-assembly 10 C44104 1 Turn knob hub (deadbolt) 11 A34032 1 Turn knob hub cam 12 B45020 1 Latchbolt sub-assembly 13 B44166 1 Fusible link molded assembly 14 C44142 1 Auxiliary bolt 15 C45000 1 Case sub-assembly 16 A44234 1 Self tapping screw 17 B44194 1 Deadlocking lever spring 18 C44148 1 Deadlocking lever 19 A44184 1 Deadlocking lever pin 20 C44539 1 Electrified hub (RH) 21 C44538 1 Electrified hub (LH) 22 b 23 A44193 1 Release lever spring 24 C45010 1 Release lever sub-assembly Electronic locking toggle assembly a. For a complete case, determine what type of solenoid and optional sensors you need. Then use the table below to find the part number for the case. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–63. Sensors Case part number RQE 12 V solenoid 24 V solenoid C45579 C45580 ■ C45720 C45721 b. To obtain the parts for the electronic locking toggle assembly, order: ■ locking slide (B44611) ■ locking bar (A44612) ■ electronic locking toggle (B44627) ■ toggle screws (see Screw kits on page 5–19). 40H Series Service Manual 4–59 Mortise Case Parts LEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE 1 2 3 4 9 5 6 20 10 7 17 21 11 22 12 18 19 23 8 24 13 14 16 Figure 4.30 4–60 15 LEU function case exploded diagram 40H Series Service Manual Mortise Case Parts LEU function case parts list Refer to Figure 4.30 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 B44613 1 12V solenoid not shown B44610 1 24V solenoid 4 A44622 1 Strain relief 5 B44602 2 RQE and latch status switch holder 6 B44616 1 RQE switch assembly (monitors cover side) 7 B44624 1 RQE switch assembly (monitors case side) 8 C44110 1 Key release lever 9 B45060 1 Deadbolt sub-assembly 10 C44104 1 Turn knob hub (deadbolt) 11 A34032 1 Turn knob hub cam 12 B45020 1 Latchbolt sub-assembly 13 B44166 1 Fusible link molded assembly 14 C44142 1 Auxiliary bolt 15 C45000 1 Case sub-assembly 16 A44234 1 Self tapping screw 17 B44194 1 Deadlocking lever spring 18 C44148 1 Deadlocking lever 19 A44184 1 Deadlocking lever pin 20 C44539 1 Electrified hub (RH) 21 C44538 1 Electrified hub (LH) 22 b 23 A44193 1 Release lever spring 24 C45010 1 Release lever sub-assembly Electronic locking toggle assembly a. For a complete case, determine what type of solenoid and optional sensors you need. Then use the table below to find the part number for the case. To order a “case only” lock, which includes a mortise case, faceplate, and strike, see page 4–63. Sensors RQE ■ Case part number 12 V solenoid 24 V solenoid C45573 C45574 C45716 C45717 b. To obtain the parts for the electronic locking toggle assembly, order: ■ locking slide (B44611) ■ locking bar (A44612) ■ electronic locking toggle (B44627) ■ toggle screws (see Screw kits on page 5–19). 40H Series Service Manual 4–61 Mortise Case Parts CASE ONLY LOCKS For most functions, 40H Series Locks can be ordered as complete locks or can be assembled using a “case only” lock, an inside trim kit, and an outside trim kit. A case only lock includes the items not specifically associated with inside or outside trim (lock case, faceplate, strike, strike box, fasteners for case and strike, and installation instructions). Note: Two faceplates are provided with UNR and UNAB functions. How to order standard mortise locks To order standard case only locks, use the nomenclature shown in the example below. To order just a case assembly (without faceplate and strike) see the function’s case part list in this chapter. Series: 45HCA – Case only mortise lock Function code: A AB AT B BW B5 C CHB G H IND INL LB LT NX R RHB S TA TD WD XR ZD UNR UNAB Finish: 605 612 619 629 606 613 625 630 AD BA B7 D HJ L N RD T W YD UNT 611 618 626 690 Handing: No handing RH LH RHRB LHRB Options: SH – Security head screws 7/8-LTC – Flat-lipped strike 45HCA – R – 626 – RH – 4–62 40H Series Service Manual Mortise Case Parts How to order electrified mortise locks To order electrified case only locks, use the nomenclature shown in the example below. Series: 45HWCA – Case only mortise lock Function code: DEL DEU LEL NXEL NXEU TDEL TWEL TWEU WEL Finish: 605 612 619 629 606 613 625 630 LEU TDEU WEU 611 618 626 690 Handing: No handing RH LH RHRB LHRB Options: RQE – Request to exit sensor LS – Latch status sensor DS – Door status sensor 24V – 24 volt solenoid SH – Security head screws 7/8-LTC – Flat-lipped strike 45HWCA – DEL – 626 – RH – 40H Series Service Manual 4–63 Mortise Case Parts Case only components The components of case only locks are described in the table below. The figure below shows an example of the components included for each case only lock configuration. Item 1 Description Qty. 40H universal strike box 1 a 2 40H strike 3 Strike screw (#12-12 × 3/4″ 1 2 c not shown Door status magnet not shown c Door status switch PHFH)b 1 1 4 Faceplate screw (#8-32 × 1/4″ 5 Faceplated 6 Case mounting screw (#12-12 × 3/4″ PHFH) 7 Mortise case PHFHMS)b 2 1 b assemblye 2 1 a. For strike kit information see page 5–11. b. For information to order screws, see 5–18. c. Provided with deadbolt function electrified case only locks with optional door status monitoring. d. For faceplate kit information, see page 5–15. e. For part numbers for mortise cases, see the appropriate parts list in this chapter. 1 2 3 4 5 Figure 4.31 4–64 6 7 Case only lock – faceplate and case for AB function shown 40H Series Service Manual 5 TRIM PARTS The following pages describe the trim parts available for 45H & 47H Locks and 45HW & 47HW Locks. Information for how to order trim kits is provided. For information about 48H & 49H trim parts, see 48H Trim parts on page 7–5. 40H Series Service Manual 5–1 Trim Parts OUTSIDE TRIM KITS How to order To order outside trim kits, use the nomenclature shown in the example below. Series: 40HTK – Trim kit Kit number: OS1 – Outside lever only OS21 – Outside lever & cylinder OS3 – Outside lever & emergency access plate OS4† – Outside cylinder only Lever style: 3 – Solid tube / return lever 4 – Round knob 12 – Solid tube / no return lever 14 – Curved return lever 15 – Contour / angle return lever 16 – Curved / no return lever 17LH – Gullwing / no return lever 17RH – Gullwing / no return lever Trim style: H – 2 3/4″ diameter rose J – Stamped escutcheon M – Forged escutcheon N – Forged (concealed cylinder) escutcheon R – 2 3/4″ diameter rose S – 3 9/16″ diameter rose Finish: 605 612 619 629 606 613 625 630 611 618 626 690 Options: Thick door – Specify thickness if other than 1 3/4″ 2 TL – Tactile lever SH – Security head screws D – Double-keyed 40HTK – OS1 – 14 – H – 626 – 1. By default, OS2 and OS4 include a cylinder ring for singlekeyed applications. For double-keyed applications, specify the D option in the nomenclature. 2. For door thickness information, see the table on the next page. 5–2 40H Series Service Manual Trim Parts The table below lists available door thicknesses. If a door’s thickness falls between two thicknesses listed below, round up. For doors where the mortise case is not centered in the door, contact your local BEST Representative. Available door thicknesses 2″ 3 3/4″ 2 1/4″ 4″ 2 1/2″ 4 1/4″ 2 3/4″ 4 1/2″ 3″ 4 3/4″ 3 1/4″ 5″ 3 1/2″ Kit components The components of each outside trim kit are described in the table below. Figure 5.1 through Figure 5.4 show the components included in each outside trim kit. A sectional trim example (H style trim) and an escutcheon trim example (J style trim) are shown for each kit. Item Qty. per kit OS1 OS2 OS3 OS4 Description 1 Outside lever and spindle assemblya 1 1 1 2 Rose / escutcheon ring 1 1 1 1 1 1 1 1 1 3 Rose or outside escutcheonb c 4 Outside trim mounting plate 5 plated 6 7 not shown J alignment 1 1 1 Trim mounting plate screw (#8-32 UNC-2A)e 2 2 2 J alignment plate mounting screw d, e 1 1 1 2 2 2 M/N escutcheon screw (#10-32 × 2 1/8″ ) 8 Cylinder and cam assembly 1 1 9 Wavy washer 1 1 f 1 1 1 1 10 not shown 11 Cylinder ring Cylinder set screw (#10-24 × .330″ ) Emergency key g 12 Emergency rose mounting (#6 × 1/2″ POH) 13 Emergency access rose 1 screwe 2 1 a. For information to order lever sets, see page 5–13. b. For part numbers for roses and rose rings, see page 5–25. For part numbers for outside escutcheons, see page 5–23. c. To obtain an outside trim mounting plate with a lever spring, use B45081. To obtain an outside trim mounting plate without a lever spring (used with the #4 knob), use B45080. d. The J alignment plate (B35466) is included in J trim kits only. e. For information to order screw kits, see page 5–19. f. The B45103 cylinder ring for single-keyed functions is shown. Double-keyed functions use B35105. g. To obtain the sectional trim emergency key kit (rose, mounting screws, and key), use A35150. The outside escutcheon assembly for J, M, and N trim includes an integrated emergency access rose. To obtain the emergency key only, use A18719. 40H Series Service Manual 5–3 Trim Parts 6 4 2 3 1 Sectional trim 7 6 5 4 2 1 Figure 5.1 3 Escutcheon trim OS1 – Outside lever only 9 8 10 6 4 2 3 1 Sectional trim 7 8 6 5 2 1 Figure 5.2 5–4 4 3 Escutcheon trim OS2 – Outside lever & cylinder 40H Series Service Manual Trim Parts 13 12 11 6 4 2 3 1 Sectional trim 7 6 11 5 4 2 1 Figure 5.3 3 Escutcheon trim OS3 – Outside lever & access plate 9 8 10 All trim Figure 5.4 40H Series Service Manual OS4 – Outside cylinder only 5–5 Trim Parts INSIDE TRIM KITS How to order To order inside trim kits, use the nomenclature shown in the example below. Series: 40HTK – Trim kit Kit number: IS1 – Inside lever only IS2 – Inside lever & thumb turn IS31 – Inside lever & cylinder IS4† – Inside cylinder only IS5 – Inside thumb turn only Lever style: 3 – Solid tube / return lever 4 – Round knob 12 – Solid tube / no return lever 14 – Curved return lever 15 – Contour / angle return lever 16 – Curved / no return lever 17LH – Gullwing / no return lever 17RH – Gullwing / no return lever Trim style: H – 2 3/4″ diameter rose J – Stamped escutcheon M – Forged escutcheon N – Forged (concealed cylinder) escutcheon R – 2 3/4″ diameter rose S – 3 9/16″ diameter rose Finish: 605 612 619 629 606 613 625 630 611 618 626 690 Options: Thick door – Specify thickness if other than 1 3/4″ 2 TL – Tactile lever SH – Security head screws 40HTK – IS1 – 14 – H – 626 – 1. IS3 and IS4 include the cylinder ring used for double-keyed applications. 2. For door thickness information, see the table on the next page. 5–6 40H Series Service Manual Trim Parts The table below lists available door thicknesses. If a door’s thickness falls between two thicknesses listed below, round up. For doors where the mortise case is not centered in the door, contact your local BEST Representative. Available door thicknesses 2″ 3 3/4″ 2 1/4″ 4″ 2 1/2″ 4 1/4″ 2 3/4″ 4 1/2″ 3″ 4 3/4″ 3 1/4″ 5″ 3 1/2″ Kit components The components of each inside trim kit are described in the table below. Figure 5.5 through Figure 5.9 show the components included in each inside trim kit. A sectional trim example (H style trim) and an escutcheon trim example (J style trim) are shown for each kit. Item 1 Qty. per kit IS1 IS2 IS3 IS4 IS5a Description Inside trim mounting plateb 2 Rose or inside escutcheon 3 Rose / escutcheon ring 4 not shown assemblyc d Inside lever Socket set screw for lever handle e assemblyf 5 Thumb turn and rose 6 Thumb turn mounting screw (#6 × 1/2″ POH) d 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 7 Cylinder ringg 1 1 8 Wavy washer 1 1 9 Cylinder and cam assembly 1 1 1 1 not shown Cylinder set screw (#10-24 × .330″ ) e a. IS5 is available for sectional trim only. b. To obtain an inside trim mounting plate with a lever spring, use B45071. To obtain an inside trim mounting plate without a lever spring (used with the #4 knob), use B45070. c. For part numbers for roses and rose rings, see page 5–25. For part numbers for inside escutcheons, see page 5–23. d. For information to order lever sets, see page 5–13. e. For information to order screw kits, see page 5–19. f. The inside escutcheon assembly for J, M, and N trim includes an integrated thumb turn. g. The cylinder ring provided is for double-keyed applications. 40H Series Service Manual 5–7 Trim Parts 3 1 2 Sectional trim Figure 5.5 3 1 4 2 4 Escutcheon trim IS1 – Inside lever only 5 6 5 3 1 2 Sectional trim Figure 5.6 7 8 Escutcheon trim 9 9 3 2 4 Sectional trim 5–8 4 IS2 – Inside lever & thumb turn 1 Figure 5.7 3 1 4 2 1 3 2 4 Escutcheon trim IS3 – Inside lever & cylinder 40H Series Service Manual Trim Parts 7 8 9 All trim Figure 5.8 IS4 – Inside cylinder only 5 6 Sectional trim Figure 5.9 40H Series Service Manual IS5 – Inside thumb turn only 5–9 Trim Parts STRIKE PACKAGES How to order To order strike packages, use the nomenclature shown in the example below. Series: 40HST – Strike package Kit number: 1 – Universal strike (non-handed) 4 – Strike box only 5 – Magnetic strike box only Finish: 605 612 619 629 606 613 625 630 611 618 626 690 Options: SH – Security head screws Thick door – Specify thickness if other than 1 3/4″ 1 7/8-LTC – Flat-lipped strike 40HST – 1 – 626 – 1. For door thickness information, see the table below. The table below lists available door thicknesses (assuming the mortise case is centered in the door) and indicates the lip to center dimension of the corresponding strike. Door Lip to center thickness dimension Nomenclature example x Figure 5.10 5–10 Lip to center dimension— taken from the edge of the lip to the center of the screw holes Lip to center dimension 2 1/4″ 1.424″ 40HST – 1 – 626 – – 2 1/4 2 1/2″ 1.549″ 40HST – 1 – 626 – – 2 1/2 2 3/4″ 1.674″ 40HST – 1 – 626 – – 2 3/4 3″ 1.799″ 40HST – 1 – 626 – –3 3 1/4″ 1.924″ 40HST – 1 – 626 – – 3 1/4 3 1/2″ 2.049″ 40HST – 1 – 626 – – 3 1/2 3 3/4″ 2.174″ 40HST – 1 – 626 – – 3 3/4 4″ 2.299″ 40HST – 1 – 626 – –4 4 1/4″ 2.424″ 40HST – 1 – 626 – – 4 1/4 4 1/2″ 2.549″ 40HST – 1 – 626 – – 4 1/2 4 3/4″ 2.674″ 40HST – 1 – 626 – – 4 3/4 5″ 2.799″ 40HST – 1 – 626 – –5 40H Series Service Manual Trim Parts Strike packages The components of each strike package are described in the table below. Figure 5.11 and Figure 5.13 show the components included in each strike package. Item Description 1 1 Universal strike box 1 2 40HS1 Universal strike 3 Strike screw (#12--12 × 3/4″ PHFH) 4 Magnetic strike box Qty. per kit 4 5 1 1 a 1 1 a. For information to order screw kits, see page 5–19. 1 Figure 5.11 2 1 3 Strike kit 1– Universal strike package Figure 5.13 1 Figure 5.12 Strike kit 4– Strike box only 40H Series Service Manual 2 3 Strike kit 1– Universal strike package with flat-lipped option 4 Figure 5.14 Strike kit 5– Magnetic strike box only 5–11 Trim Parts LEVER SETS How to order To order lever sets, use the nomenclature shown in the example below. Series: 40HLS – Lever set Lever style:1 3 – Solid tube / return lever 4 – Round knob 12 – Solid tube / no return lever 14 – Curved return lever 15 – Contour / angle return lever 16 – Curved / no return lever 17LH – Gullwing / no return lever 17RH – Gullwing / no return lever Finish: 605 612 619 629 606 613 625 630 611 618 626 690 Options: Thick door – Specify thickness if other than 1 3/4″ 2 TL – Tactile lever3 40HLS – 14 – 626 – 1. For decorative levers see the 40H catalog and the decorative le brochure. 2. For door thickness information, see the table below. 3. The method for achieving a tactile lever can vary depending on lever style and finish. The table below lists available door thicknesses. If a door’s thickness falls between two thicknesses listed below, round up. For doors where the mortise case is not centered in the door, contact your local BEST Representative. Available door thicknesses 2″ 3 3/4″ 2 1/4″ 4″ 2 1/2″ 4 1/4″ 2 3/4″ 4 1/2″ 3″ 4 3/4″ 3 1/4″ 5″ 3 1/2″ 5–12 40H Series Service Manual Trim Parts Lever sets The components of each lever set are described in the table on the next page. Figure 5.15 through Figure 5.16 show the components included in each lever set. Style Item 3 5 1/8 Description Solid tube / return lever set CL 3 Part number Standard Tactile 1 Outside lever and spindle assembly B45120a B45121a 2 Inside lever B45110 B44306 not shown Socket set screw for lever handle b 3/8 Knob set 3 4 1 Outside knob and spindle assembly B45180a B45181a 2 Inside knob B45170 B45171 not shown Socket set screw for lever handle a Solid tube / no return 3 1/4 CL 12 4 5/16 not shown Outside lever and spindle assembly C45423a B44310a not shown Inside lever C45408 B44311 not shown Socket set screw for lever handlea 2 1 /2 2 7 /8 Curved return lever set CL 14 4 7/16 1 Outside lever and spindle assembly B45140a B45141a 2 Inside lever B45130 B45131 not shown Socket set screw for lever handleb 3/8 2 9/16 Contour / angle return lever set CL 15 5 7/32 1 Outside lever and spindle assembly B45160a B45161a 2 Inside lever B45150 B45151 not shown Socket set screw for lever handle b 3/8 2 7/8 CL 16 4 3/8 Curve / no return lever set 1 Outside lever and spindle assembly B45182a B45183a 2 Inside lever B45172 B45173 not shown Socket set screw for lever handleb 2 40H Series Service Manual 5–13 Trim Parts Style Item Part number Standard Tactile Description Gullwing / no return 2 3/4 CL 17LH 4 5/8 not shown Outside lever and spindle assembly C45420a not shown Inside lever C45405 not shown Socket set screw for lever handleb 1 13/16 2 1/2 Gullwing / no return 2 1/2 1 13/16 17RH 4 5/8 not shown Outside lever and spindle assembly C45421a not shown Inside lever C45406 not shown Socket set screw for lever handle b CL 2 3/4 a. For part numbers for door thicknesses other than 1 3/4″ , contact your local BEST Representative. b. For information to order screw kits, see page 5–19. 1 2 Figure 5.15 Solid tube / return (style 3) 1 2 Figure 5.16 Knob (style 4) 1 2 Figure 5.17 Curved return (style 14) 1 2 Figure 5.18 Contour/angle return (style 15) 1 2 Figure 5.19 5–14 Curve / no return (style 16) 40H Series Service Manual Trim Parts FACEPLATE KITS How to order To order faceplate trim kits, use the nomenclature shown in the example below. Series: 40HFP – Faceplate kit Kit number: 0 – AB 1 – BW, H, HJ, LEL, LEU, TD, TDEL, TDEU, TWEL, TWEU 2–A 3 – AT, C, D, DEL, DEU, INL, NX, NXEU, NXEL, R, W, WEL, WEU 4 – N, LT 5 – AD, WD, YD, RD 6 – Blank with logo 7 – BA, S, TA 8 – B, B5, B7, G, IND, L, LB, T 9 – CHB, RHB 10 – Blank without logo Finish: 605 612 619 629 1 Kit 1 Kit 2 611 618 626 690 Options: SH – Security head screws 40HFP – 3 – 626 – Kit 0 606 613 625 630 Kit 3† Kit 4 Kit 5 Kit 6‡ Kit 7 Kit 9† Kit 8 Kit 10‡ 2 † The faceplate in Kit 3 has the UL mark. The faceplate in Kit 9 does not have the UL mark. ‡ The faceplate in Kit 6 has the BEST logo. The faceplate in Kit 10 does not have the BEST logo. Figure 5.20 Faceplate kits Faceplate kits All faceplate kits contain the components listed in the table below. Figure 5.20 shows the faceplate for each kit. Item Description 1 Faceplate screw (#8-32 × 1/4″ 2 Faceplate Qty. PHFHMS)a 2 1 a. For information to order screw kits, see page 5–19. 40H Series Service Manual 5–15 Trim Parts REPLACEMENT SPINDLES How to order To order replacement spindles, use the nomenclature shown in the example below. Series: 40HRS – Replacement spindle kits Kit number: 2 – 40H Standard spindle 4 – 40H Hook spindle (1 3/4″ thick door only) Options: Thick door – Specify thickness if other than 1 3/4″ 1 40HRS – 2 – 1. For door thickness information, see the table below. The table below lists available door thicknesses. If a door’s thickness falls between two thicknesses listed below, round up. For doors where the mortise case is not centered in the door, contact your local BEST Representative. Available door thicknesses 2″ 3 3/4″ 2 1/4″ 4″ 2 1/2″ 4 1/4″ 2 3/4″ 4 1/2″ 3″ 4 3/4″ 3 1/4″ 5″ 3 1/2″ 5–16 40H Series Service Manual Trim Parts Replacement spindles The components of each replacement spindle kit are described in the table below. Figure 5.20 shows each replacement spindle. Qty, per kit Description Part number 2 (Standard) 1 Inside spindle B34016 1 2 Outside spindle B44181 1 3 Spring pin (1/8 × 5/8″ ) A63101 1 Item not shown Socket set screw for lever handlea 4 (Hook) 1 b not shown Allen wrench (1/8″ ) 1 4 Lower hook spindle A34205 1 5 Upper hook spindle A34204 1 6 Pin (1/8 × 0.215″ ) A34203 1 a. For information to order screw kits, see page 5–19. b. For information to order an allen wrench, see page 5–29 1 2 3 Figure 5.21 Spindle kit 2 – Standard replacement spindle 5 4 Figure 5.22 40H Series Service Manual 6 Spindle kit 4 – Hook replacement spindle 5–17 Trim Parts SCREW KITS How to order To order screw kits, use the nomenclature shown in the example below. Series: 40HSK – Screw kits Kit number: 1 – H, R, S, J trim screw kit 2 – M, N trim screw kit 3 – Special purpose fasteners screw kit 4 – Surface-mounted trim screw kit 5 – Visual indicator screw kit Finish: 606 612 613 626 Options: Thick door – Specify thickness if other than 1 3/4″ 1 SH – Security head screws 40HSK – 1 – 626 – 1. For door thickness information, see the table below. The table below lists available door thicknesses. If a door’s thickness falls between two thicknesses listed below, round up. For doors where the mortise case is not centered in the door, contact your local BEST Representative. Available door thicknesses 2″ 3 3/4″ 2 1/4″ 4″ 2 1/2″ 4 1/4″ 2 3/4″ 4 1/2″ 3″ 4 3/4″ 3 1/4″ 5″ 3 1/2″ 5–18 40H Series Service Manual Trim Parts Screw kits The components of screw kits are described in the table below. Figure 5.23 shows the components included in each screw kit. Item Qty. per kit 2 3 4 2 2 Faceplate screw (#8-32 × 1/4″ 2 Strike screw / case mounting screw (#12-12 × 3/4″ PHFH)b 4 4 3 Trim plate mounting screw (#8-32 UNC-2A)c 2 2 4 J alignment plate mounting screw (#8-32 × 1.75″ UNC-2A POHMS)a, c 1 5 Thumb turn mounting / emergency access plate screw (#6 × 1/2″ POH) 2 PHFHMS)a M/N escutcheon screw (#10-32 × 2 1/8″ )b, c 5 2 7 Shuttle guide pin 2 8 Hub toggle screw 2 9 Self tapping screw (TD, HJ, BW functions) / Visual indicator bracket mounting screw 1 10 Socket set screw for lever handled 1 11 Upper J escutcheon screw (#6 × 5/8″ POH surface mounting) 1 12 Single dummy trim mounting screw (#8 × 1″ PFH surface mounting) 2 2 Security head option accepts T15 bit. Security head option accepts T25 bit. When the thick door option is selected, a longer screw is provided. Security head option accepts spanner head bit. 1 2 3 4 5 6 7 8 9 10 11 12 Figure 5.23 40H Series Service Manual 1 1 6 a. b. c. d. Description Screw kit components 5–19 Trim Parts CYLINDERS AND CAMS How to order To order a cylinder and cam assembly and cylinder ring for a 40H Series Lock with sectional trim, J trim, or M trim, use the nomenclature shown in the example below. For information for ordering a cylinder and cam assembly and cylinder ring for a 40H Series Lock with N trim or a hotel function, see the tables on the next page. Series: 1E74 – Standard mortise cylinder Door thickness: – Standard (1 3/4″ ) 24 – 2″ 34 – 3 1/4″ 26 – 2 1/4″ 36 – 3 1/2″ 28 – 2 1/2″ 40 – 3 3/4″ 32 – 2 3/4″ 40 – 4″ 32 – 3″ 44 – 4 1/4″ 44 – 4 1/2″ 48 – 4 3/4″ 48 – 5″ Cam: C258 – Standard mortise cam1 C293 – Cam for C and CHB outside cylinder Ring: B35103 – Single cylinder ring assembly (H or R trim) B35105 – Double cylinder ring assembly (H or R trim) Finish: 605 612 619 629 606 613 625 630 611 618 626 690 1E74 – 24 – C258 – B35103 – 626 1. 5–20 The turn knob cylinder for the RD function (classroom deadbolt) has specialized components and must be ordered with the lock. 40H Series Service Manual Trim Parts Cylinders by door thickness Cylinder ring lengths The table below lists cylinders by door thicknesses. If a door’s thickness falls between two thicknesses listed below, round up. For doors where the mortise case is not centered in the door, contact your local BEST Representative. Sectional, J, and Door thickness M cylinder Hotel cylinder N cylinder 2″ 2 1/4″ 2 1/2″ 2 3/4″ 3″ 3 1/4″ 3 1/2″ 3 3/4″ 4″ 4 1/4″ 4 1/2″ 4 3/4″ 5″ B35170 B35171 B35172 B35173 B35174 B35175 B35176 B35177 B35178 B35179 B35180 B35181 B35182 1E7N4 B35284 B35285 B35286 B35287 B35288 B35289 B35290 B35291 B35292 B35293 B35294 B35295 Ring part no. Length (decimal) B35100 B35101 B35102 B35103 B35104 B35105 B35106 B35107 B35108 B35109 7/32″ 11/32″ 13/32″ 7/16″ 9/16″ 19/32″ 21/32″ 23/32″ 13/16″ 5/16″ Standard cylinder Figure 5.24 B35200 B35201 B35202 B35203 B35204 B35205 B35206 B35207 B35208 B35209 B35210 B35211 B35212 (.219) (.344) (.406) (.438) (.562) (.594) (.656) (.719) (.812) (.312) Hotel cylinder N trim cylinder Cylinders 40H Series Service Manual 5–21 Trim Parts High security cylinder ring Figure 5.25 Cylinder ring Wavy washer Cylinder rings Standard cam (C258) Cam for CHB & RHB O/S cylinder (C293) Figure 5.26 Cylinder cams 5–22 40H Series Service Manual Trim Parts ESCUTCHEON ASSEMBLIES J trim outside escutcheons J trim outside escutcheon assemblies are described in the table and figures below. Item Description Functions Part number 1 Outside escutcheon LEL, LEU N, NX, NXEL, NXEU C44091 2 Outside escutcheon A, AB, AT, B, BA, BW, B5, B7, C, CHB, D, DEL, DEU, G, HJ, IND, INL, R, RHB, S, T, TA, TD, TDEL, TDEU, TWEL, TWEU, W, WEL, WEU C44092 3 Outside escutcheon L, LB, LT C44093 a 4 Outside escutcheon for keyed visual indicator H, HJ 5 Outside escutcheon for privacy visual indicator (with emergency key) L, LB, LT D44094 D44095 a. The keyed visual indicator may also be used with IND, INL, and TD function locks. 1 Figure 5.27 40H Series Service Manual 2 3 4 5 Outside J trim escutcheons 5–23 Trim Parts J trim inside escutcheons J trim inside escutcheon assemblies are described in the table and figures below. Item Description Functions Part number 1 Inside escutcheon A, B5, D, DEL, DEU, N, NX, NXEL, NXEU, R, RHB, TDEL, TDEU D44081 2 Inside escutcheon and turn knob assembly AB, AT, B, BA, BW, H, HJ, L, LB, LEL, LEU, LT, T, TA, TD B45200a 3 Inside escutcheon B7, C, CHB, G, IND, INL, S, TWEL, TWEU, W, WEL, WEU D44082 4 Inside escutcheon for keyed visual indicator INL, IND D44084 a. For part numbers for door thicknesses other than 1 3/4″ , contact your local BEST Representative. 1 Figure 5.28 5–24 2 3 4 Inside J trim escutcheons 40H Series Service Manual Trim Parts M & N trim outside escutcheons M and N trim outside escutcheon assemblies are described in the table and figures below. Item Description Functions Part number 1 M trim outside blank escutcheon For lever one side only applications C44451 2 M trim outside escutcheon for 45H For lever only applications C44452 3 M trim outside escutcheon for 45H XR C44453 4 M trim outside escutcheon for 45H A, AB, AT, B, BA, BW, B5, B7, C, CHB, D, DEL, DEU, G, HJ, IND, INL, R, RHB, S, T, TA, TD, TDEL, TDEU, TWEL, TWEU, W, WEL, WEU C44454 5 M trim outside escutcheon for 45H L, LB, LT C44455 6 M trim outside escutcheon for 47H XR B45221a 7 M trim outside escutcheon for 47H A, AB, AT, B, BA, BW, B5, B7, C, CHB, D, DEL, DEU, G, HJ, IND, INL, R, RHB, S, T, TA, TD, TDEL, TDEU, W, WEL, WEU B45222a 8 N trim outside escutcheon for 45H XR C44458 9 N trim outside escutcheon for 45H A, AB, AT, B, B5, B7, D, DEL, DEU, G, IND, INL, R, RHB, S, T, TA, TD, TDEL, TDEU, W, WEL, WEU C44459 a. These escutcheon assemblies include the hardened security plate (A34377). 1 5 Figure 5.29 40H Series Service Manual 2 6 3 7 4 8 9 Outside M & N trim escutcheons 5–25 Trim Parts M & N trim inside escutcheons M and N trim inside escutcheon assemblies are described in the table and figures below. Item Description Functions Part number 1 M & N trim inside escutcheon for 45H A, AT, B5, B7, D, DEL, DEU, NXEL, NXEU, R, RHB, TDEL, TDEU, XR C44462 2 M trim inside escutcheon for 45H C, CHB, G, IND, INL, S, TWEL, TWEU, W, WEL, WEU C44464 3 M & N trim inside escutcheon for 45H AB, B, BA, BW, LEL, LEU, TA, TD B45210a 4 N trim inside escutcheon for 45H CHB, G, IND, INL, S, TWEL, TWEU, W, WEL, WEU C44469 5 M trim inside blank escutcheon for 45H For lever one side only applications D44461 6 M trim inside escutcheon for 45H For lever one side only applications with only a cylinder on the inside C44463 7 M trim inside escutcheon for 47H C, CHB, G, IND, INL, S, TWEL, TWEU, W, WEL, WEU B45223b 8 M trim inside escutcheon for 47H For lever one side only applications with only a cylinder on the inside B45220b a. For part numbers for door thicknesses other than 1 3/4″ , contact your local BEST Representative. b. These escutcheon assemblies include the hardened security plate (A34377). 1 5 Figure 5.30 5–26 2 6 3 7 4 8 Inside M & N trim escutcheons 40H Series Service Manual Trim Parts ROSES AND ROSE RINGS Rose and rose ring components are described in the table and figure below. Item Part number Rose Ring Description 1 H trim A44070 B44182 2 R trim A44074 B44182 3 S trim A44080 B44182 1 Figure 5.31 2 3 Roses & rose rings DUMMY TRIM Dummy trim parts are described in the table and figures below. Item Description Part number 1DT (qty.) 2DT (qty.) ringa 1 Dummy trim rose B44183 2 Outside trim mounting plate B35027 3 Dummy trim assembly A45050 1 2 4 Inside trim mounting plate A35028 1 1 1 b 5 40H Trim cassette mounting screw (for 1 3/4″ to 2 1/4″ thick doors) A44215 6 Single dummy trim mounting screw (#8 × 1″ PFH surface mounting)c A39217 2 2 a. Used with double dummy trim for single dummy trim applications. b. For part numbers for door thicknesses other than 1 3/4″ , contact your local BEST Representative. c. For information to order screw kits, see page 5–19. 1 Figure 5.32 40H Series Service Manual 2 3 3 Double dummy trim 4 5 3 4 6 Single dummy trim Dummy trim parts 5–27 Trim Parts VISUAL INDICATOR TRIM The table below lists visual indicator trim components. Sectional trim and J style trim are shown below. Visual indicator trim is not available for M & N trim. Description Part number Sectional trim (qty.) 1 Keyed visual indicator cover B44510 1 2 Visual indicator dial assembly (deadbolt) A45053 1 1 not shown Visual indicator dial assembly (latchbolt) A45052 1 1 Item not shown Visual indicator bracket mounting screw a J trim (qty.) 2 3 Visual indicator mounting bracket B44512 4 J trim outside escutcheon for keyed visual indicator D44094 1 J trim inside escutcheon for keyed visual indicator D44084 1 5 J trim escutcheon cam spacer B44515 1 6 Privacy visual indicator cover B44511 7 J trim outside escutcheon for privacy visual indicator D44095 not shown 1 1 1 a. For information to order screw kits, see page 5–19. 3 2 Sectional trim 4 J trim 2 5 1 Figure 5.33 Keyed visual indicator trim 3 2 Sectional trim 7 J trim 2 5 6 Figure 5.34 5–28 Privacy visual indicator trim 40H Series Service Manual Trim Parts SERVICE EQUIPMENT Tools for use with 40H Series Locks are described in the table and figure below. Nomenclature Item 1 4 Figure 5.35 Description Used for 1 ED212 Mortise cylinder cam Tool for assembling cams to mortise assembly tool cylinders 2 ED211 Cylinder wrench Tool for installing, removing, and testing cylinders 3 KD316 Spanner wrench Tool for installing sectional trim 4 1233659 Allen wrench (1/8″ ) Tool for installing and removing the inside lever 5 ED225 Cylinder tap Tool for rethreading case threads 6 ED221 Cylinder die Tool for rethreading 1 5/32″ diameter cylinders 2 3 5 6 Service equipment 40H Series Service Manual 5–29 Trim Parts DRIVER BITS Special driver bits for security head screws are described in the table and figure below. TORX T15 Figure 5.36 TORX T25 Spanner head Driver bits Type Part number Used for TORX T15a A34457 Security head trim mounting screw, thumb turn mounting screw, faceplate screw TORX T25 A34458 Security head case mounting screw, strike screw Spanner head A34407 Lever set screw a. TORX is a registered trademark of the Camcar Division of Textron. 5–30 40H Series Service Manual Trim Parts ACCESSORIES FOR ELECTRIFIED LOCKS Accessories for use with 45HW & 47HW Series Electrified Mortise Locks are described in the table and figure below. Item Nomenclature Description 1 8W599 Transformer (converts 120 volts AC to 24 volts AC) 2 8WCON AC to DC converter full wave bridge rectifier 3 8WDTL Door transfer loop 4 8WMOV Metal oxide varistor 5 8WTCM Temperature control module CECB 179-66 CECB 168-66 CECB 191-66 Electrified hingea not shown a. BEST recommends one of the listed concealed electric hinges from Stanley Security Solutions. For more information, contact your BEST representative. 1 2 4 Figure 5.37 3 5 Accessories for electrified locks 40H Series Service Manual 5–31 Trim Parts 5–32 40H Series Service Manual 6 SERVICE AND MAINTENANCE This chapter contains instructions for servicing and maintaining 45H & 47H Locks and 45HW & 47HW Locks. For instructions for servicing and maintaining 48H & 49H Locks, see Troubleshooting on page 7-8. 40H Series Service Manual 6–1 Service and Maintenance CHANGING THE HAND This section describes how to change the hand and/or bevel of the 45H , 47H, 45HW & 47HW mortise case. The section includes a quick reference and instructions. Changing hand quick reference Review the diagram below to understand the hand and bevel of the door. Left hand (LH) Outside Right hand (RH) Outside Left hand reverse bevel (LHRB) Figure 6.1 Changing handing for the mortise case Right hand reverse bevel (RHRB) Explanation of the hand and bevel of the door The handing of a 45H & 47H mortise case or 45HW & 47HW mortise case can be changed without opening the case. To change the hand, you need to rotate the latchbolt. For all lock functions except W and N, you also need to adjust the hub toggle positions. No steps are required for adjusting the bevel since the armored front on the 45H & 47H mortise case automatically adjusts to the bevel of the door when the case is installed. To rotate the latchbolt: 1. Confirm that you need to rotate the latchbolt to match the handing of the door. Note: The angled surface of the latchbolt must contact the strike when the door closes. 2. To rotate the latchbolt, insert a flat blade screwdriver into the latch access point approximately 1/2″ into the case and press to extend the latch out of the case. See Figure 6.2. 3. Rotate the latchbolt 180 degrees and allow it to retract. 6–2 40H Series Service Manual Service and Maintenance Latch access point Figure 6.2 Rotating the latchbolt To change the position of the hub toggles: 1. Refer to the table below and determine the proper position for the hub toggles. Function Hub toggle position A, AB, AT, C, CHB, D, DEL, DEU, H, HJ, IND, Inside down (always unlocked) & INL, L, LEL, LEU, LT, NX, NXEL, NXEU, R, RHB, outside up (lockable) T, TA, TD, TDEL, TDEU, TWEL, TWEU, WEL, WEU, XR, ZD B, BA, BW, B5, B7, G, LB, S, W Both up N Both down Note: For LH and LHRB doors, the inside is the back side of the case and the outside is the cover side of the case. For RH and RHRB doors, the inside is the cover side of the case and the outside is the back side of the case. 2. To change the position of a hub toggle, remove the toggle screw, move the toggle into the desired position, and re-tighten the screw. See Figure 6.3. 40H Series Service Manual 6–3 Service and Maintenance Hub toggle Figure 6.3 6–4 Hub toggle Positioning the hub toggles 40H Series Service Manual Service and Maintenance CHANGING THE FUNCTION FOR UNIVERSAL CASES This section provides instructions for changing the function for the 45H & 47H universal mortise cases (UNR, UNAB, and UNT). For information about which inside and outside trim kits to use with each function, see Working with trim kits on page 2-3. Changing the function for UNR cases The UNR mortise case can be configured for any of the following functions: ■ A ■ AT ■ D ■ INL ■ N ■ NX ■ R To convert the UNR case from one function to another, you need to adjust the shuttle screw positions and possibly the hub toggle positions. To adjust the shuttle screw positions: Refer to the table and guidelines below. Also, see Figure 6.4. Note: To position the shuttle, insert a screwdriver into the opening for the thumb turn hub and rotate the shuttle. ■ ■ ■ For an N function, position the shuttle towards the face of the case and move the shuttle screw from position 0, 2, or 3 to position 1. If converting from an A function configuration, move the shuttle screw from position 4 to position 5. For a D, NX, or W function, position the shuttle towards the back edge of the case and move the shuttle screw from position 0, 1, or 2 to position 3. If converting from an A function configuration, move the shuttle screw from position 4 to position 5. For an A function, position the shuttle in the middle of the case and move the shuttle screw from position 0, 1, 2, or 3 to position 4. Then move the shuttle screw from position 5 to position 2. Function Shuttle screw positions A 2&4 AT, INL, R 0&5 D, NX, W 3&5 N 1&5 40H Series Service Manual 6–5 Service and Maintenance Position 1 Position 2 Position 3 Shuttle Thumb turn hub Position 4 Position 0 (storage) Position 5 Stop screw (for deadbolt functions with fixed outside lever) Figure 6.4 Positioning the shuttle screws and stop screw To change the position of the hub toggles: See To change the position of the hub toggles: on page 6–3. Changing the function for UNAB cases The UNAB mortise case can be configured for any of the following functions: ■ AB ■ TA ■ TD When converting from a TA or AB function configuration to a TD function configuration, install the self-tapping stop screw. See Figure 6.4. When converting from a TD function configuration to a TA or AB function configuration, remove the stop screw. See Figure 6.4. Changing the function for UNT cases 6–6 The UNT mortise case can be configured for either the L or T function. No change to the mortise case is required when changing between these functions; only trim changes are required. 40H Series Service Manual Service and Maintenance TROUBLESHOOTING This table summarizes the possible causes for certain lock problems. For problems with the core and key, such as difficulty removing or inserting the key or difficulty turning the key, see the Core and Key Service Manual. You notice… Possible causes include… You should… Knobs or levers won’t turn. a. Spindle is not backed off. a. Unscrew the inside spindle one full turn to allow the spindle to turn freely. b. Trim is out of alignment. b. Loosen the trim and realign it so that the deadbolt does not bind. Inside knob or lever does not remain Handing is reversed. unlocked. Change the handing (pg. 6-2). Outside knob or lever won’t lock. Handing is reversed. Change the handing (pg. 6-2). Outside knob or lever droops. Spindle has been twisted. Replace the spindle (pg. 5-16). Key will not operate latch or deadbolt. a. Incorrect cam has been installed. a. Install cylinder with proper cam (pg. 5-20). b. Cam has fallen to an inverted position. b. Rotate the cam to the home position with a mortise wrench before installing the core. Core will not install. Cam has fallen to an inverted position. Rotate the cam to the home position with a mortise wrench before installing the core. Deadbolt will not or is difficult to retract or extend. Trim is out of alignment. Loosen the trim and realign it so that the deadbolt does not bind. Deadbolt on deadbolt-only function will not extend. Lock was ordered as an RD function. Check the part nomenclature and ensure the RD function is needed for the application. Deadbolt on deadbolt-only function will not retract. Handing has been ordered incorrectly. Check to ensure the case and thumb turn cylinder are the correct handing for the door. If not, order the correct case and thumb turn cylinder. Lock does not function properly. Universal case is incorrectly configured. Configure the case to the desired function (pg. 6-5). 40H Series Service Manual 6–7 Service and Maintenance 6–8 40H Series Service Manual 7 48H & 49H LOCKS The following pages contain information about 48H & 49H Lock parts and maintenance. FUNCTION QUICK REFERENCE 40H Series Service Manual 48H / 49H Functions Description page number Diagram page number K L M R See page 7–2 See page 7–2 See page 7–2 See page 7–2 See page 7–3 See page 7–3 See page 7–3 See page 7–4 7–1 48H & 49H Locks FUNCTION DESCRIPTIONS The following lists describe how the deadbolt operates for 48H & 49H cylinder deadlock functions. When ordering a deadlock, specify the handing of the door. Keyed cylinder Deadbolt Thumb turn Outside Figure 7.1 Warning! Inside Understanding function drawings Locks that secure both sides of the door are controlled by building codes and the Life Safety Code. In an emergency exit situation, failure to quickly unlock the door could be hazardous or even fatal. K–Cylinder deadlock L–Cylinder deadlock Deadbolt operated by: ■ inside thumb turn ■ outside key M–Cylinder deadlock Deadbolt operated by: ■ outside key R–Cylinder deadlock Deadbolt operated by: ■ inside or outside key Deadbolt operated by: ■ outside key ■ inside thumb turn Note 1: Specify the hand of the door. Note 2: Inside turn knob retracts the deadbolt, but does not project it. Note 3: Can be used on 1 3/4″ thick doors only. 48H & 49H MORTISE CASE PARTS The following pages contain exploded diagrams and parts lists for 48H & 49H mortise cases. 7–2 40H Series Service Manual 48H & 49H Locks K FUNCTION CASE—CYLINDER DEADLOCK L FUNCTION CASE—CYLINDER DEADLOCK M FUNCTION CASE—CYLINDER DEADLOCK 1 2 3 10 4 5 6 9 7 8 Figure 7.2 K, L, M function parts list K, L, M function case Refer to Figure 7.2 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 3 Case cover mounting screw 2 C34351 1 Cover 3 C34011 1 Turn knob hub 4 A34194 1 Turn knob hub spacer 5 A35022 1 Double cylinder clamp plate 6 B35402 1 Case sub-assembly 7 A18724 2 Case mounting screw (#12-12 × 3/4″ PHFH) 8 B34353 1 Faceplate 9 A18722 2 Faceplate screw (#8-32 × 1/4″ PHFHMS) 10 B35399 1 Deadbolt a. For a complete case, use B35403. 40H Series Service Manual 7–3 48H & 49H Locks R FUNCTION CASE—CLASSROOM DEADLOCK 1 2 3 10 4 5 6 9 7 8 Figure 7.3 R function parts list R function case Refer to Figure 7.3 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 3 Case cover mounting screw 2 C34351 1 Cover 3 A63001 1 “R” turn knob hub (left hand) not shown A63002 1 “R” turn knob hub (right hand) 4 A34194 1 Turn hub spacer 5 A35022 1 Double cylinder clamp plate 6 B35402 1 Case sub-assembly 7 A18724 2 Case mounting screw (#12-12 × 3/4″ PHFH) 8 B34353 1 Faceplate 9 A18722 2 Faceplate screw (#8-32 × 1/4″ PHFHMS) 10 B35399 1 Deadbolt a. For a complete LH case, use C45524. For a complete RH case, use C45525. 7–4 40H Series Service Manual 48H & 49H Locks 48H TRIM PARTS 1 2 3 4 Figure 7.4 Parts list Deadbolt trim Refer to Figure 7.4 and the table below to find the trim part you need. Item Qty. per function K L M R Part No. Description B35103 Cylinder ring assembly for single-keyed functionsa B35105 Cylinder ring assembly for double-keyed functions† 2 See page 5–3 OS4 trim kit 1 3 See page 5–7 IS5 trim kit 1 4 B35401 Turn knob cylinder for right hand doors 1 not shown B35405 Turn knob cylinder for left hand doors 1 1 not shown 1 1 1 1 2 1 2 1 a. Includes wavy washer. 40H Series Service Manual 7–5 48H & 49H Locks 49H HIGH SECURITY DEADBOLT TRIM PARTS 1 5 4 2 3 3 4 5 1 6 7 Figure 7.5 High security deadbolt trim Parts list Refer to Figure 7.5 and the table below to find the trim part you need. Part No. Description Qty. per function K L M R 1 a M trim escutcheon screw 1 2 B35519 Turn knob cylinder for right hand doors 1 not shown B35520 Turn knob cylinder for left hand doors 1 3 C44470 High security cylinder ring 1 1 2 1 4 B19436 High security cylinder 1 1 2 1 5 B19563 Non-UL cylinder face 1 1 2 1 not shown B19446 UL cylinder face 1 1 2 1 6 B45213 Inside escutcheon assembly 1 not shown C44463 Inside escutcheon assembly not shown B45220b Inside escutcheon assembly not shown C44461 Inside escutcheon assembly Item 7 B45221 b Outside escutcheon 1 1 1 1 1 1 1 1 1 1 a. Use screw kit #2. For screw kit information, see page 5–19. b. These escutcheon assemblies include the hardened security plate (A34377). 7–6 40H Series Service Manual 48H & 49H Locks STRIKES AND STRIKE BOXES 1 2 Figure 7.6 Parts list 3 Strikes and strike box Refer to Figure 7.6 and the table below to determine what strike part number to use for your 1 3/4″ thick door. Item Part No. Description not shown C34361 48HS1 strike box 1 A34360 48HS1 strike (non-beveled) 2 B34380 48HS2 strike box 3 C18731 48HS2 strike (beveled) 40H Series Service Manual 7–7 48H & 49H Locks TROUBLESHOOTING This table summarizes the possible causes for certain lock problems. For problems with the core and key, such as difficulty removing or inserting the key or difficulty turning the key, see the Core and Key Service Manual. You notice… Possible causes include… You should… Deadbolt will not extend. Lock was ordered as an R function. Check the part nomenclature and ensure the R function is needed for the application. Deadbolt will not retract. Handing has been ordered incorrectly. Check to ensure the case and thumb turn cylinder are the correct handing for the door. If not, order the correct case and thumb turn cylinder. Key will not operate deadbolt. Incorrect cam has been installed. Install cylinder with proper cam (pg. 7-5). 7–8 40H Series Service Manual A GLOSSARY Armored front The mortise lock front and faceplate designed to prevent tampering with the cylinder retainer screw and case mounting screws. Auxiliary dead latch A latch that prevents the latchbolt from being loided when the door is closed. See loiding. Backset The distance from the faceplate to the center of the cylinder or lever/knob. Bevel Cam See Cylinder cam. Core See Interchangeable core. Cylinder See Mortise cylinder. Cylinder cam A rotating part of a keyed cylinder that drives the deadbolt or latchbolt. Cylinder die A tool for rethreading a 1 5/32″ diameter cylinder. Cylinder ring A metal ring that fits around the cylinder and protects it from tampering. The cylinder ring also spaces the cylinder out to the right position. Cylinder tap Cylinder wrench Door bevel Dummy cylinder Dummy trim 40H Series Service Manual See Door bevel. A tool for rethreading case threads. A tool for installing, removing, and testing cylinders. The angle on the edge of a door. A nonfunctional mortise cylinder used only to plug a cylinder hole. Trim only (without lock). Used mainly on the inactive door of a double door. A–1 Glossary Emergency key The key that retracts the deadbolt of a privacy lock (L or LT function). Escutcheon A surface-mounted plate that covers holes that were made in the door for knobs and cylinders. Faceplate Figure-8 Hand of door High edge of door bevel Hub toggle A finished part of a mortise lock that covers the armored front. See Armored front. The basic shape of the interchangeable core and its housing (door knob, cylinder, padlock, and so forth). See also Interchangeable core. The swing direction of the door as viewed from the outside of the door. A right-handed (RH) door is hinged on the right and swings inward. A left-handed (LH) door is hinged on the left and swings inward. If either of these doors swings outward, it is a right-hand reverse bevel (RHRB) door, or a left-hand reverse bevel (LHRB) door respectively. The edge of the door that is closer to the frame. Mortise case feature used upon installation to configure the inside and outside knob/levers as always unlocked or lockable for selected lock functions. Interchangeable core A figure-8 shaped device that contains all mechanical parts for a masterkeyed system. The interchangeable core can be removed by a special control key and can be recombinated without disassembling the lock. See also Figure-8. Life Safety Code® A document, developed by the National Fire Protection Association (NFPA) that regulates building construction to prevent injury in case of fire. Code sections 2-4, and 5-2.1.5 apply to locks and latches. Lock function Locking toggle Mortise case feature that allows a user to lock or unlock the outside lever or knob for selected lock functions. Loiding A burglary attack method that uses a credit card-like object. This object is inserted between the door and the frame to separate the latchbolt from the strike. Mortise cylinder A threaded lock cylinder that screws directly into the lock case. A keydriven rotating cam, attached to the back, drives the locking mechanism. Mortise cylinder cam assembly tool Mortise Mortise lock A–2 The way a lock operates. The function determines appropriate applications for the lock, such as; how the latchbolt is operated, how the deadbolt is operated, and how the knobs/levers are locked and unlocked. A tool for assembling the cylinder cam to the mortise cylinder. A rectangular cavity cut into the edge of a door. Can also mean the act of making such a cavity. A lock that fits into a mortise. Other locks fit into bored holes or mount to a surface. See also Mortise. 40H Series Service Manual Glossary Removable core Reverse bevel Shifting cam Spanner wrench Stop screw Swing See Interchangeable core. See Hand of door. A spring-loaded cam that shifts back to drive another mechanism. See also Cylinder cam. A wrench used to tighten a rose ring onto a door. Mortise case feature that fixes the position of the outside lever for TD, B, BW, H, and HJ deadbolt function locks. See Hand of door. Tactile lever/knob A lever/knob with deep grooves cut into its surface or a lever with an abrasive strip affixed to the inside of the lever. Tactile levers and knobs improve grip and can also serve as a warning when entering hazardous areas. Template A precise, detailed hole pattern that serves as a guide for the mortising and drilling of doors and frames. Visual indicator A dial assembly, used primarily hotel function locks, that shows whether the deadbolt or latchbolt is locked. Icons on the dial indicate vacant or occupied status. 40H Series Service Manual A–3 Glossary A–4 40H Series Service Manual B INSTALLATION INSTRUCTIONS The following pages contain: ■ ■ ■ 40H Series Service Manual Installation Instructions for 45H & 47H Mortise Locks Installation Instructions for 45HW & 47HW Electrified Mortise Locks Installation Instructions for 48H & 49H Mortise Locks B–1 Installation Instructions B–2 40H Series Service Manual Installation Instructions for 45H & 47H Mortise Locks Contents A B These installation instructions describe how to install your 45H & 47H Mortise Lock. Topics covered include: Finishing the door preparation ...................................... 1 Configuring and installing the mortise case................. 3 Installing the trim............................................................ 5 Finishing the installation..............................................11 C/D J E For instructions to install 45HW & 47HW electrified functions, see the Installation Instructions for 45HW & 47HW Electrified Mortise Locks (T81612). 1 J E F For hole sizes, see the H15 Template (T81163). Identify holes to drill G 1 Determine the lock function to be installed. 2 Determine the inside and outside, hand, and bevel of the door. 3 See the Holes by Function table and Figure 1 to determine the holes to be drilled for the lock function. H G A Figure 1 Identifying holes to drill Functions Holes by Function Holes to drill A M & N forged trim (2 holes)† B J trim† A, D, R, RHB, B5 I/S O/S AB, AT, B, BA, BW, HJ, T, TA, TD I/S O/S C, CHB, G, IND, INL, S, W, B7 AD I/S O/S Through door Through door Through door Through door Through door ■ ■ ■ I/S C Standard cylinder or D High security cylinder‡ E H, R & S trim thumb turn mounting screw (2 holes)† F Emergency key / thumb turn access G Trim mounting (2 holes)†† ■ ■ ■ ■ ■ H Lever†† ■ ■ ■ ■ ■ J H & R trim visual indicator mounting screw (2 holes)† O/S Through door Through door ■ H I/S L, LB, LT O/S Through door Through door ■ I/S O/S Through door Through door N, NX I/S RD, WD O/S Through door Through door ■ I/S ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ O/S Through door ■ YD I/S O/S Through door ■ ■ ■ † ‡ Determine trim holes based on trim type. To qualify for the UL 437 high security listing, use the M escutcheon and the 1E7J4 cylinder. The 1E7K4 cylinder is available for use with either M trim or sectional trim, but does not qualify for the UL437 high security listing. This option is not available for H and HJ function locks. †† Because these holes pass through the mortise pocket, it is recommended that each hole be drilled separately rather than straight through. BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. 1 Installation Instructions for 45H & 47H Mortise Locks Finishing the door preparation 2 Door edge template High edge (wide side) Strike lip Centerline Horizontal cente of lever 3/8 in 10 mm 1 3/4 in 45 mm D s Hole Description d A M & N forge trim (2) B J trim (1) C Cylinder (1) ity D High secur cylinder (1) E H, R, & S trim thumb turn (2) mounting screw key / F Emergency thumb turn access (1) ting (2) G Trim moun H Lever (1) trim R & H J visual indicator (2) mounting screw C J E F 1 1/4 in 32 mm 1/2 in 13 mm J E 1/8 in 3 mm 1/8 in 3 mm Horizontal cente of lock rline G rline 7/8 in 23 mm H G the inside of template for de Note: Use this door or the outsi a LH or LHRB a RH or RHRB door. of (keyed side) , see the H16 Template— For metal doors ications for 45H & 47H Installation Specif 66). (T811 Locks e Mortis Vertical cente of lever rline A Figure 2 Installation template 5/8 in 16 mm A B of door. Align to edge w side) Low edge (narro Aligning the templates 3/8 in 10 mm Centerline Align templates Note: If the door is a fabricated hollow metal door, determine whether it is properly reinforced to support the lock. If door reinforcement is not adequate, consult the door manufacturer for information on proper reinforcement. For dimensions for preparing metal doors, see the H16 Template—Installation Specifications for 45H & 47H Mortise Locks (T81166). 1 Separate the 4 templates provided on the H15 Template—Installation Template for 45H & 47H Mortise Locks and 45HW & 47HW Electrified Mortise Locks (T81163). 2 Position one of the door edge templates on the door, making sure that the lock case mortise shown on the template aligns with the mortise pocket prepared in the door. 3 Using the centerlines on the door edge template as a guide, position the appropriate door template on each side of the door. You need to take the bevel into account. Tape the templates to the door. 3 Center punch and drill holes 1 Center punch the necessary drill points. See the instructions on the template. 2 Drill the holes. Note 1: To locate the center of a hole on the opposite side of the door, drill a pilot hole completely through the door. Note 2: For holes through the door, it is best to drill halfway from each side of the door to prevent the door from splintering. Note 3: For trim outside only functions (such as ZD and ZR) and trim inside only functions (such as XD and XR), prepare surface mount trim holes on the trim side of the door as needed. Do not prepare trim holes on the opposite side of the door. For 1DT and 2DT hole preparation, see H15 Template—Installation Template for 45H & 47H Mortise Locks and 45HW & 47HW Electrified Mortise Locks (T81163). 2 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. Installation Instructions for 45H & 47H Mortise Locks Configuring & installing the mortise case 4 Rotate latchbolt (if necessary) Note: If a function specific mortise case was ordered, some steps for configuring the case have already been performed at the factory. 1 Determine whether you need to rotate the latchbolt to match the handing of the door. Note: The angled surface of the latchbolt must contact the strike when the door closes. 2 If you need to rotate the latchbolt, insert a flat blade screwdriver into the latch access point approximately 1/2″ into the case and press to extend the latch out of the case. See Figure 4. 3 Rotate the latchbolt 180 degrees and allow it to retract into the case. 5 Latch access point Figure 4 Rotating the latchbolt Set shuttle screws (UNR case only) Note 1: The UNR (universal latch) mortise case is shipped with the shuttle screws in position 0 and position 5. Note 2: To position the shuttle, insert a screwdriver into the opening for the thumb turn hub and rotate the shuttle. ■ For an N function, position the shuttle towards the face of the case and move the shuttle screw from position 0 to position 1. ■ For a D, NX, or W function, position the shuttle towards the back edge of the case and move the shuttle screw from position 0 to position 3. ■ For an A function, position the shuttle in the middle of the case and move the shuttle screw from position 0 to position 4. Then move the shuttle screw from position 5 to position 2. Position 1 Position 2 Position 3 Shuttle Position 0 (storage) Thumb turn hub Position 4 Position 5 Shuttle screw positions Function Shuttle screw positions A 2&4 AT, C, INL, R, RHB 0&5 D, NX, W 3&5 N 1&5 Stop screw (for deadbolt functions with fixed outside lever) Figure 5 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. Setting the shuttle screws and stop screw 3 Installation Instructions for 45H & 47H Mortise Locks Configuring & installing the mortise case 6 Position hub toggles (if necessary) 1 Check whether the hub toggles are in the proper position for the lock. See the table below and Figure 6. Hub toggle positions Function Hub toggle positions A, AB, AT, C, CHB, D, H, Inside down (always unlocked) & HJ, IND, INL, L, LT, NX, R, outside up (lockable) RHB, T, TA, TD, X, XR, ZD B, BA, BW, B5, B7, G, LB, Both up S, W N Hub toggle Figure 6 Positioning hub toggles Hub toggle Both down Note: For LH & LHRB doors, the inside is the back side of the case and the outside is the cover side of the case. For RH & RHRB doors, the inside is the cover side of the case and the outside is the back side of the case. 2 To change the position of a hub toggle, remove the toggle screw, move the toggle into the desired position, and re-tighten the screw. 7 Install stop screw (deadbolt functions with fixed outside lever only) Note: The TD, BW, H, and HJ deadbolt functions, which have a fixed outside lever, require the stop screw. If converting a UNAB (universal deadbolt) mortise case to one of the above functions, install the self-tapping stop screw. See Figure 5 on page 3. 8 Install mortise case 1 Drill the holes for the case mounting screws. 2 Insert the mortise case into the mortise cavity. Note: The armored front of the mortise case self-adjusts to the door bevel. 3 Secure the mortise case with the case mounting screws. Figure 8 4 Installing the mortise case BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. Installation Instructions for 45H & 47H Mortise Locks Installing the trim 9 Install trim mounting plates 1 For J trim, position the J alignment plate (Figure 11b) on the outside of the door. Note: For J trim on one side only, do not install the alignment plate. 2 For all trim, insert the outside trim mounting plate through the door and mortise case. Note: For trim on one side only, surface mount the inside mounting plate to the trim side of the door using two #8 × 1″ PFH surface mounting screws. Do not install the outside mounting plate. 3 Position the inside trim mounting plate opposite the outside trim mounting plate and screw them securely in place. Caution: Do not overtighten the trim mounting plate screws. Overtightening may damage the locking mechanism. Outside mounting plate Inside mounting plate Figure 9 10 Installing the trim mounting plates Install concealed cylinder (N trim only) 1 Use a cylinder wrench (ED211) to thread the cylinder into the mortise case so that the groove around the cylinder is even with the door surface. Caution: A malfunction can occur if the cylinder is threaded in too far. 2 Secure the cylinder in the mortise case with the cylinder retainer screw. Cylinder retainer screw Figure 10 Installing the concealed cylinder BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. 5 Installation Instructions for 45H & 47H Mortise Locks Installing the trim 11 Figure 11a Installing the roses Alignment plate Plastic spacer VIN dial Install roses or escutcheons For sectional trim (Figure 11a) 1 Position the inside rose on the door so it is centered on the trim mounting plate. 2 Use the spanner wrench (KD316) to install the rose ring onto the inside mounting plate. 3 Position the outside rose on the door so it is centered on the trim mounting plate. 4 Use the spanner wrench to install the rose ring onto the outside mounting plate. Note: For instructions for installing the visual indicator with sectional trim, see Task 13 on page 8. Rose ring For J trim (Figure 11b) 1 For H function locks, position the plastic spacer on the Rose spindle of the visual indicator dial. With the deadbolt retracted, position the visual indicator (VIN) dial in the door with the text oriented at the top. 2 Position the inside escutcheon on the door so it is centered on the trim mounting plate. Install the escutcheon screw. 3 Use the spanner wrench (KD316) to install the trim ring Escutcheon screw onto the inside mounting plate. 4 Position the outside escutcheon on the door over the alignment plate. 5 Use the spanner wrench to install the trim ring onto the outside trim mounting plate. Trim ring Inside escutcheon Figure 11b Installing the J trim escutcheons 6 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. Installation Instructions for 45H & 47H Mortise Locks Installing the trim For M trim (Figure 11c) or N trim (Figure 11d) 1 Position the inside and outside escutcheons on the door so they are centered on the trim mounting plates. 2 Install the upper and lower escutcheon screws from the inside of the door. 3 Use the spanner wrench (KD316) to install the trim rings onto the inside and outside trim mounting plates. Escutcheon screw Inside escutcheon Trim ring Figure 11c Installing the M trim escutcheons (47H M trim shown) Escutcheon screw Inside escutcheon Trim ring Figure 11d Installing the N trim escutcheons BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. 7 Installation Instructions for 45H & 47H Mortise Locks Installing the trim 12 Thumb turn Note 1: To determine which functions require a thumb turn on the inside of the door, refer to the Holes by Function table on page 1. Note 2: The UNR (universal latch) mortise case is shipped with a thumb turn. Install it only for an A or AT function lock. Note 3: Install the emergency access plate on the outside of the door for privacy function (L, LB, LT) locks. 1 Orient the thumb turn so it points up when the deadbolt is retracted and towards the hinge edge of the door when the deadbolt is extended. 2 Install the thumb turn or emergency access plate using the two screws provided. See Figure 12. 13 Figure 12 Installing the thumb turn or emergency access plate (not shown) 1 Cover Mounting bracket 2 3 VIN dial 4 5 Figure 13 Installing the visual indicator trim 8 Install thumb turn or emergency access plate (if necessary) Install visual indicator trim (H or R sectional trim) Note: Install the visual indicator trim on the outside of the door for H function locks. The visual indicator also can be installed with other functions (such as IND, INL, L, LB, LT, TD) as needed. The visual indicator is available for H, R, and J trim. Aligning the cylinder opening in the visual indicator mounting bracket with the cylinder opening in the door, install the mounting bracket using the two screws provided. Make sure that the deadbolt is retracted (the thumb turn is pointing up). Orient the visual indicator (VIN) dial with the text at the top and position it in the door as shown in Figure 13. Aligning the cylinder opening in the visual indicator cover with the cylinder hole in the door, press the cover onto the mounting bracket. Rotate the thumb turn and check that the visual indicator operates properly. Note: The unlocked icon should show when the deadbolt is retracted. The locked icon should show when the deadbolt is extended. BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. Installation Instructions for 45H & 47H Mortise Locks Installing the trim 14 Install standard or high security cylinder (if necessary) 1 Using a narrow-blade screwdriver, insert the blade into the cylinder’s figure-8 opening and back the set screw into the cylinder until the tip of the set screw is below the threads of the cylinder. 2 Make sure the washer (standard cylinder only) and cylinder ring are positioned on the cylinder. 3 Rotate the cylinder cam to the 12 o’clock position. 4 Use a cylinder wrench (ED211) to thread the cylinder into the mortise case. For a standard cylinder, rotate the cylinder until the cylinder ring is flush against the door. For a high-security cylinder, rotate the cylinder until the cylinder head touches the inside rim of the cylinder ring. Caution: A malfunction can occur if the cylinder is threaded in too far. 5 Using a narrow-blade screwdriver, insert the blade into the figure-8 opening and tighten the small set screw (installed in the cylinder) into the lock case. 6 Secure the cylinder in the mortise case with the cylinder retainer screw. Cylinder retainer screw Back view of cylinder Set screw location Cam in 12 o’clock position Figure 14a Installing the standard cylinder Cylinder retainer screw Figure 14b Installing the high-security cylinder BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. 9 Installation Instructions for 45H & 47H Mortise Locks Installing the trim 15 Location of set screw Spindle assembly Outside of door Inside of door Figure 15a Installing the levers 2 Lower hook spindle Install inside and outside levers For standard lever installation (Figure 15a) 1 Unscrew the inside spindle one full turn to allow the spindles to turn freely. Note: Remove the label from the inside spindle. 2 With the handle pointing toward the door hinges, insert the outside lever and spindle assembly into the lock from the outside of the door. Note: The 17 style lever is handed. The lever should curve downward when installed on the door. 3 Slide the inside lever onto the inside spindle and secure it with the set screw. 4 Turn the levers to check that they operate smoothly. For one side only lever installation (Figure 15b) For one side only lever installation, use a hook spindle. Note: The hook spindle can be installed on either side of the door, but the inside lever should always be used with the hook spindle. 1 Insert the upper hook spindle into the hub cavity with the hook towards the latch as shown in Figure 15b. 2 Insert the lower hook spindle alongside the upper spindle and align the pin holes. 3 Push the pin into the spindles. Make sure the pin is fully inserted. 4 Slide the lever onto the spindle and secure with the set screw. 5 Turn the lever to check that it operates smoothly. 3 Pin 1 Upper hook spindle Figure 15b Installing the hook spindle 10 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. Installation Instructions for 45H & 47H Mortise Locks Finishing the installation 16 Install mortise case faceplate Note: Most locks ship with only one faceplate. The UNAB and UNR locks ship with two faceplates each, allowing for multiple function configurations. For AB (UNAB) and A (UNR) function locks, use the faceplate that exposes the locking toggle. 1 Secure the mortise case faceplate to the mortise case with the faceplate mounting screws. 2 Check the lock for proper operation. 17 Install strike box and strike plate 1 If the door jamb has not been mortised for the strike box and strike plate, perform these steps: a On the door jamb, locate the horizontal centerline of the strike (3/8″ above the centerline of the lock), as well as the vertical centerline of the strike. b Mortise the door jamb to fit the strike box and strike plate. c Drill the holes for the screws used to install the strike box and strike plate. 2 If the strike box has a filled area, orient the strike box so that the filled area is down. 3 Insert the strike box into the mortise in the door jamb. Place the strike plate over the strike box and secure the strike with the screws provided. 4 Check the position of the auxiliary bolt against the strike plate (or the filled area of the strike box). Note: The recommended gap between the door and jamb is 1/8″ . Locking toggle Figure 16 Installing the mortise case faceplate Strike box with filled area Filled area Strike plate Strike box Figure 17 Installing the strike box and strike plate BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. 11 Installation Instructions for 45H & 47H Mortise Locks Finishing the installation 18 1 For a high-security cylinder, slide the armored face down over the core. 2 Insert the control key into the core and rotate the key 15 degrees to the right. 3 With the control key in the core, insert the core and armored face (high-security cylinder only) into the cylinder. 4 Rotate the control key 15 degrees to the left and withdraw the key. Caution: The control key can be used to remove cores and to access doors. Provide adequate security for the control key. Cylinder Core Control key View of high-security cylinder 19 Armored face Figure 18 Installing the core(s) Using the latch holdback feature The latch holdback feature lets you temporarily operate a door with a CHB or RHB function mortise lock as a freeswinging door. When latch holdback is engaged, the latch stays retracted, and both the inside and outside levers become fixed pull handles. To engage latch holdback: 1 With the lock unlocked and the door open, turn the inside lever to the up position. 2 While holding the inside lever in the up position, turn the key as if to lock the door. 3 Release the inside lever and remove the key at the 12 o’clock position. The latch and inside lever become fixed. To disengage latch holdback: 1 Turn the key as if to unlock the door. 2 Remove the key at the 12 o’clock position. The latch and inside lever release, and the lock operates normally. 12 Install cores Check operation Check the operation of the lock. For example, check that: ■ door latches and opens properly ■ deadbolt operates properly ■ visual indicator operates properly ■ key access works ■ door gap is 1/8” ■ auxiliary bolt is held inside the case when the door is closed. For assistance, contact your local BEST representative. © 2005–2006 Stanley Security Solutions, Inc. and Stanley Logistics, Inc. T81162/Rev C 1907197 ER-7991-12 Nov 2006 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. Installation Instructions for 45HW & 47HW Electrified Mortise Locks Contents A B These installation instructions describe how to install your 45HW & 47HW Electrified Mortise Lock. Topics covered include: Finishing the door preparation ...................................... 2 Configuring and installing the mortise case................. 6 Installing the trim............................................................ 8 Finishing the installation..............................................13 C/D J E F J E For hole sizes, see the H15 Template (T81163). G H G A Figure 1 Power (2) Identifying holes to drill Power supply Temperature control module Sensor wires Latchbolt or deadbolt status (2) Door status (2) Access control panel RQE status (2) Wire transfer hinge Lock Wiring diagram for 45HW & 47HW Electrified Mortise Locks BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. 1 Installation Instructions for 45HW & 47HW Electrified Mortise Locks Finishing the door preparation Functions Holes by Function Holes to drill A M & N forged trim (2 holes)† DEL, DEU TDEL, TDEU I/S I/S O/S Through door Through door B J trim† O/S Through door Through door TWEL, TWEU, WEL, WEU I/S C Standard cylinder or D High security cylinder‡ E H, R & S trim thumb turn mounting screw (2 holes)† F Emergency key / thumb turn access G Trim mounting (2 holes)†† ■ ■ ■ ■ ■ H Lever†† ■ ■ ■ ■ ■ ■ O/S Through door Through door ■ ■ 1 LEL, LEU I/S O/S Through door Through door NXEL, NXEU I/S O/S Through door Through door ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Identify holes to drill 1 Determine the lock function to be installed. 2 Determine the inside and outside, hand, and bevel of the door. 3 See the Holes by Function table and Figure 1 on page 1 to determine the holes to be drilled for the lock function. † Determine trim holes based on trim type. ‡ To qualify for the UL 437 high security listing, use the M escutcheon and the 1E7J4 cylinder. The 1E7K4 cylinder is available for use with either M trim or sectional trim, but does not qualify for the UL437 high security listing. †† Because these holes pass through the mortise pocket, it is recommended that each hole be drilled separately rather than straight through. 2 Door edge template High edge (wide side) Strike lip Centerline Horizontal cente of lever 3/8 in 10 mm 1 3/4 in 45 mm D s Hole Description d A M & N forge trim (2) B J trim (1) C Cylinder (1) ity D High secur cylinder (1) E H, R, & S trim thumb turn (2) mounting screw key / F Emergency thumb turn access (1) ting (2) G Trim moun H Lever (1) trim J H&R visual indicator (2) mounting screw C J E F 1 1/4 in 32 mm 1/2 in 13 mm 1/8 in 3 mm 1/8 in 3 mm rline G rline 7/8 in 23 mm H G Vertical cente of lever rline A 2 J E Horizontal cente of lock the inside of template for de Note: Use this door or the outsi a LH or LHRB a RH or RHRB door. of (keyed side) , see the H16 Template— For metal doors ications for 45H & 47H Installation Specif 66). (T811 Locks Mortise Figure 2 Installation template 5/8 in 16 mm A B of door. Align to edge w side) Low edge (narro Aligning the templates 3/8 in 10 mm Centerline Align templates Note: If the door is a fabricated hollow metal door, determine whether it is properly reinforced to support the lock. If door reinforcement is not adequate, consult the door manufacturer for information on proper reinforcement. For dimensions for preparing metal doors, see the H19 Template—Installation Specifications for 45HW & 47HW Electrified Mortise Locks (T81611). 1 Separate the 4 templates provided on the H15 Template—Installation Template for 45H & 47H Mortise Locks and 45HW & 47HW Electrified Mortise Locks (T81163). 2 Position one of the door edge templates on the door, making sure that the lock case mortise shown on the template aligns with the mortise pocket prepared in the door. 3 Using the centerlines on the door edge template as a guide, position the appropriate door template on each side of the door. You need to take the bevel into account. Tape the templates to the door. BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. Installation Instructions for 45HW & 47HW Electrified Mortise Locks Finishing the door preparation 3 Center punch and drill holes Hinge mortise 1 Center punch the necessary drill points. See the instructions on the template. 2 Drill the holes. Note 1: To locate the center of a hole on the opposite side of the door, drill a pilot hole completely through the door. Note 2: For holes through the door, it is best to drill halfway from each side of the door to prevent the door from splintering. 4 Drill wire channel through door Caution 1: Check with your local fire marshal before drilling a fire-rated door. Drilling through a fire-rated door may void the fire label. Caution 2: Be careful to drill straight through the door, making sure the drill does not break through the face of the door. 1 Remove the hinge nearest the mortise cavity. 2 Using a 3 to 4 foot drill bit, drill a 3/8″ diameter channel through the upper back of the mortise cavity to the center of the nearest hinge mortise. Note: It may be easier to drill halfway from each side of the door. 5 Figure 4 Drilling the wire channel through the door Door status switch hole 3/8″ channel Prepare door for door status switch (optional for deadbolt function locks) 1 Locate the centerpoint for the door status switch 2.5″ above the top of the faceplate mortise on the edge of the door (as shown in Figure 5). 2 Drill a 1″ diameter hole 1 3/4″ deep for the door status switch. 3 Position the drill so the tip of the bit is approximately 1″ into the hole and the bit is close to the top edge of the hole. Then drill a 3/8″ channel at approximately a 35° angle from the door status switch hole into the mortise cavity (as shown in Figure 5). Figure 5 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. Preparing for the door status switch 3 Installation Instructions for 45HW & 47HW Electrified Mortise Locks Finishing the door preparation 6 Determine wire gauge for power wiring 1 Calculate the total length of the power wire run by summing: ■ The distance from the power supply to the first door. ■ If powering more than one door daisy-chained to the same power supply, add the total distance of the power runs between the doors. 2 For both 12 volt and 24 volt locks, refer to the table below to determine the minimum wire gauge based on the number of doors sharing the power supply and the total length of the wire run. 7 Field wiring Door frame Figure 7 4 Door Running field wiring 1 door 2 doors 3 doors 4 doors Min. wire gauge 250 ft. 125 ft. 75 ft. 60 ft. 18 AWG 400 ft. 200 ft. 130 ft. 100 ft. 16 AWG 600 ft. 300 ft. 185 ft. 150 ft. 14 AWG Prepare door for wire transfer hinge and run field wiring 1 Drill a wire access hole through the frame side of the hinge mortise where you removed the hinge in Task 4, Step 1 on page 3. 2 Drill holes (or pockets) for splice connectors in the frame and door. Refer to the hinge manufacturer’s specifications for the hole location. 3 De-burr the holes to prevent damage to the hinge leads. 4 Run the power field wiring from the location for the lock’s power supply to the location for the wire transfer hinge. Note 1: To match the lock’s wire color, use yellow for 12 volts DC power and blue for 24 volts DC power. Note 2: To minimize lever temperature, install an 8WTCM (temperature control module) in series with the power and ground wiring within 20 feet of the lock. Use only one 8WTCM per lock. This module is supplied with electrically locked (EL) functions and is optional with electrically unlocked (EU) functions. (Continued) BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. Installation Instructions for 45HW & 47HW Electrified Mortise Locks Finishing the door preparation 5 If the lock has an optional door status sensor, latchbolt status sensor, deadbolt status sensor, and/or RQE status sensor, run the sensor wiring from the location of the access control panel to the location for the wire transfer hinge. To match the sensor wire colors, refer to the table below. Wire connection Deadbolt status sensor Door status sensor Latchbolt status sensor RQE status sensor Color Blue White Violet Brown & Orange No. of wires 2 2 2 2 7 Pull the field wiring down the wall and through the access hole in the frame. 8 Install door status switch (optional for deadbolt function locks) Door status switch Shield 1 Position the shield on the door status switch with the notch facing downwards (towards the mortise pocket). Caution: Make sure the wires are not routed across any sharp edges or over any surface that could damage its sleeving. 2 Feed the wires for the door status switch into the door status switch hole and through the channel into the mortise cavity. 3 Insert the door status switch assembly into the door status switch hole. Figure 8 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. Installing the door status switch 5 Installation Instructions for 45HW & 47HW Electrified Mortise Locks Configuring & installing the mortise case 9 1 Determine whether you need to rotate the latchbolt to match the handing of the door. Note: The angled surface of the latchbolt must contact the strike when the door closes. 2 If you need to rotate the latchbolt, insert a flat blade screwdriver into the latch access point approximately 1/2″ into the case and press to extend the latch out of the case (Figure 9). 3 Rotate the latchbolt 180 degrees and allow it to retract into the case. Latch access point Figure 9 Rotating the latchbolt 10 Hub toggle Figure 10 Positioning the hub toggles 6 Rotate latchbolt (if necessary) Hub toggle Position hub toggles (if necessary) 1 Check whether the hub toggles are in the proper position for the lock (Figure 10). The inside hub toggle should be down (always latched) and the outside hub toggle should be up (lockable). Note 1: For LH & LHRB doors, the inside is the back side of the case and the outside is the cover side of the case. For RH & RHRB doors, the inside is the cover side of the case and the outside is the back side of the case. The cover is mounted to the case with 4 screws. Note 2: If the lock has an optional RQE status sensor, two RQE status switches are installed in the mortise case. However, only the switch for the inside of the lock needs to be connected. Before you install the mortise case in the door, determine whether you need to connect the ‘Case Side’ pair of RQE wires or the ‘Cover Side’ pair of RQE wires, based on the handing of the door. 2 To change the position of a hub toggle, remove the toggle screw, move the toggle into the desired position, and re-tighten the screw. BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. Installation Instructions for 45HW & 47HW Electrified Mortise Locks Configuring & installing the mortise case 11 Install mortise case 1 Drill the holes for the case mounting screws. 2 Insert the mortise case into the mortise cavity, feeding all sensor and solenoid wires into the mortise cavity. Note: The armored front of the mortise case self-adjusts to the door bevel. 3 From the hinge edge of the door, fish all sensor and solenoid wires from the mortise cavity through the wire channel to the hinge mortise. 4 Secure the mortise case with the case mounting screws (Figure 11). 12 Install wire transfer hinge Note: BEST recommends one of the following concealed electric hinges from Stanley Security Solutions. For more information, contact your BEST representative. Hinge Description† CECB 179-66 Standard weight; steel CECB 168-66 Heavy weight; steel CECB 191-66 Standard weight; brass Figure 11 Installing the mortise case † All hinges measure 4.5″ × 4.5″ and have a 26D finish. All hinges have two 24 AWG wires rated for 2 A at 12 or 24 volts (AC or DC) and four 28 AWG wires rated for 1 A at 12 or 24 volts (AC or DC). 1 Trim the power and sensor wires that you pulled through the hinge edge of the door. Leave sufficient length to connect to the wire transfer hinge and to allow for future splices. 2 Splice the field wires to the leads on the frame side of the hinge, following the hinge manufacturer’s instructions. 3 Splice the power and sensor wires from the lock to the leads on the door side of the hinge, matching each lead to its corresponding wire. Note: If the lock has an optional RQE status sensor, splice only the pair of RQE wires for the switch on the inside of the door, which you identified in Task 10 on page 6. Put the unused pair of RQE wires in the door. 4 Insert the wires and splice connectors into the holes or pockets in the door and frame, being careful not to pinch the wires. Install the wire transfer hinge. Wire transfer hinge Door frame Door Figure 12 Installing the wire transfer hinge BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. 7 Installation Instructions for 45HW & 47HW Electrified Mortise Locks Installing the trim 13 Install trim mounting plates 1 For J trim, position the J alignment plate (Figure 15b) on the outside of the door. 2 For all trim, insert the outside trim mounting plate through the door and mortise case. 3 Position the inside trim mounting plate opposite the outside trim mounting plate and screw them securely in place. Caution: Do not overtighten the trim mounting plate screws. Overtightening may damage the locking mechanism. Outside mounting plate Inside mounting plate Figure 13 Installing the trim mounting plates 14 Cylinder retainer screw Install concealed cylinder (N trim only) 1 Use a cylinder wrench to thread the cylinder into the mortise case so that the groove around the cylinder is even with the door surface. Caution: A malfunction can occur if the cylinder is threaded in too far. 2 Secure the cylinder in the mortise case with the cylinder retainer screw. Figure 14 Installing the concealed cylinder 8 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. Installation Instructions for 45HW & 47HW Electrified Mortise Locks Installing the trim 15 Install roses or escutcheons For sectional trim (Figure 15a) 1 Position the inside rose on the door so it is centered on the trim mounting plate. 2 Use the spanner wrench to install the rose ring onto the inside mounting plate. 3 Position the outside rose on the door so it is centered on the trim mounting plate. 4 Use the spanner wrench to install the rose ring onto the outside mounting plate. For J trim (Figure 15b) 1 Position the inside escutcheon on the door so it is centered on the trim mounting plate. Install the escutcheon screw. 2 Use the spanner wrench to install the trim ring onto the inside mounting plate. 3 Position the outside escutcheon on the door over the alignment plate. 4 Use the spanner wrench to install the trim ring onto the outside trim mounting plate. Rose ring Rose Figure 15a Installing the roses Alignment plate Escutcheon screw Trim ring Inside escutcheon Figure 15b Installing the J trim escutcheons BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. 9 Installation Instructions for 45HW & 47HW Electrified Mortise Locks Installing the trim Escutcheon screw Inside escutcheon Trim ring For M trim (Figure 15c) or N trim (Figure 15d) 1 Position the inside and outside escutcheons on the door so they are centered on the trim mounting plates. 2 Install the upper and lower escutcheon screws from the inside of the door. 3 Use the spanner wrench to install the trim rings onto the inside and outside trim mounting plates. Figure 15c Installing the M trim escutcheons (47H M trim shown) Escutcheon screw Inside escutcheon Trim ring Figure 15d Installing the N trim escutcheons 10 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. Installation Instructions for 45HW & 47HW Electrified Mortise Locks Installing the trim 16 Install thumb turn or emergency access plate (if necessary) Note 1: Install the thumb turn on the inside of the door for the following lock functions: ■ TDEL ■ TDEU ■ LEL ■ LEU Note 2: Install the emergency access plate on the outside of the door for privacy function (LEL and LEU) locks. 1 Orient the thumb turn so it points up when the deadbolt is retracted and towards the hinge edge of the door when the deadbolt is extended. 2 Install the thumb turn or emergency access plate using the two screws provided (Figure 16). Thumb turn Figure 16 Installing the thumb turn or emergency access plate BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. 11 Installation Instructions for 45HW & 47HW Electrified Mortise Locks Installing the trim 17 Cylinder retainer screw Back view of cylinder Set screw location Cam in 12 o’clock position Figure 17a Installing the standard cylinder Install standard or high security cylinder (if necessary) 1 Using a narrow-blade screwdriver, insert the blade into the cylinder’s figure-8 opening and back the set screw into the cylinder until the tip of the set screw is below the threads of the cylinder. 2 Make sure the washer (standard cylinder only) and cylinder ring are positioned on the cylinder. 3 Rotate the cylinder cam to the 12 o’clock position. 4 Use a cylinder wrench to thread the cylinder into the mortise case. For a standard cylinder, rotate the cylinder until the cylinder ring is flush against the door. For a high-security cylinder, rotate the cylinder until the cylinder head touches the inside rim of the cylinder ring. Caution: A malfunction can occur if the cylinder is threaded in too far. 5 Using a narrow-blade screwdriver, insert the blade into the figure-8 opening and tighten the small set screw (installed in the cylinder) into the lock case. 6 Secure the cylinder in the mortise case with the cylinder retainer screw. Cylinder retainer screw Figure 17b Installing the high-security cylinder 12 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. Installation Instructions for 45HW & 47HW Electrified Mortise Locks Finishing the installation 18 Install inside and outside levers For standard lever installation (Figure 18) 1 Unscrew the inside spindle one full turn to allow the spindles to turn freely. Note: Remove the label from the inside spindle. 2 With the handle pointing toward the door hinges, insert the outside lever and spindle assembly into the lock from the outside of the door. Note: The 17 style lever is handed. The lever should curve downward when installed on the door. 3 Slide the inside lever onto the inside spindle and secure it with the set screw. 4 Turn the levers to check that they operate smoothly. 19 Location of set screw Spindle assembly Outside of door Inside of door Figure 18 Installing the levers Install mortise case faceplate 1 Secure the mortise case faceplate to the mortise case with the faceplate mounting screws. 2 Check the lock for proper operation. Figure 19 Installing the mortise case faceplate BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. 13 Installation Instructions for 45HW & 47HW Electrified Mortise Locks Finishing the installation 20 Install strike box and strike plate 1 If the door jamb has not been mortised for the strike box and strike plate, perform these steps: a On the door jamb, locate the horizontal centerline of the strike (3/8″ above the centerline of the lock), as well as the vertical centerline of the strike. b Mortise the door jamb to fit the strike box and strike plate. c Drill the holes for the screws used to install the strike box and strike plate. 2 If using a strike box with a magnet (for the optional door status sensor), orient the strike box so that the magnet is at the top of the strike box. 3 Insert the strike box into the mortise in the door jamb. Place the strike plate over the strike box and secure the strike with the screws provided. 4 Check the position of the auxiliary bolt against the strike plate. Note: The recommended gap between the door and jamb is 1/8″ . Strike box with magnet Magnet Strike plate Strike box Figure 20 Installing the strike box and strike plate 14 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. Installation Instructions for 45HW & 47HW Electrified Mortise Locks Finishing the installation 21 Install door status magnet (optional for deadbolt function locks) 1 On the door jamb, mark the drill point for the door status magnet hole. Note: This hole should be directly opposite the door status switch when the door is closed. 2 Drill a 1″ diameter hole for the magnet, at least 1 3/4″ deep. 3 Insert the magnet into the hole. Door status magnet Figure 21 Installing the door status magnet 22 Install cores 1 For a high-security cylinder, slide the cylinder face down over the core. 2 Insert the control key into the core and rotate the key 15 degrees to the right. 3 With the control key in the core, insert the core and cylinder face (high-security cylinder only) into the cylinder. 4 Rotate the control key 15 degrees to the left and withdraw the key. Caution: The control key can be used to remove cores and to access doors. Provide adequate security for the control key. Cylinder Core Control key View of high-security cylinder Cylinder face Figure 22 Installing the core(s) BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. 15 Installation Instructions for 45HW & 47HW Electrified Mortise Locks Finishing the installation 23 25 Install lock power supply Determine the power supply requirements for the lock. ■ For a lock with a 12 volt solenoid, use a regulated power supply rated for 12 volts DC at 1.1 amps. ■ For a lock with a 24 volt solenoid, use a regulated power supply rated for 24 volts DC at 0.75 amps. ■ To power more than one lock with the same power supply, sum the total volt-amps (power) for the circuit and then multiply that number by 1.5. This is the minimum power rating in volt-amps recommended for the power supply. Example for two locks powered by one supply: Both locks are rated at 12 volts, 1.1 amps (12 volts × 1.1 amps) + (12 volts × 1.1 amps) = 26.4 volt-amps 26.4 volt-amps × 1.5 = 39.6 volt-amps Choose a power supply with a rating of 39.6 volt-amps or higher. 24 Check operation 1 Supply power to the lock and check its operation. For example, check that: ■ door latches and opens properly ■ deadbolt operates properly ■ key access works ■ door gap is 1/8” ■ auxiliary bolt is held inside the case when the door is closed. 2 When installation of the access control system has been completed, apply power to the system and check that the door’s sensors operate properly. For assistance, contact your local BEST representative. Make sensor connections Connect the field wiring for the lock sensors to the access control panel. Refer to the table below and the manufacturer’s instructions for the access control panel. Wire connection Color Deadbolt status sensor Door status sensor Latchbolt status sensor RQE status sensor Blue White Violet Brown & Orange No. of wires 2 2 2 2 Switch type NO† NO NC‡ NO † Normally open ‡ Normally closed © 2006 Stanley Security Solutions, Inc. and Stanley Logistics, Inc. T81612/Rev - 1907197 ER-7991-12 November 2006 16 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc. Installation Instructions for 48H & 49H Mortise Locks Overview 2 Mark the vertical centerline of the lock on the door edge. 3 Mark the vertical centerline of the lock on both sides of the door as measured from the vertical centerline on the door’s edge. 4 Mark the horizontal centerline of the strike on the door jamb in line with the centerline of the lock. 49H inside trim 48H Trim 2 Mark drill points 1 Cut the H18 template along the dotted line and align the horizontal and vertical arrows to the marked centerlines on the door. H18 template 49H Ring 49H Cylinder 49H Cylinder face 49H Outside escutcheon Mortise lock Faceplate Figure 1 48H and 49H Mortise Lock overview diagram 1 Mark centerlines Figure 3 Marking the drill points with the template Caution: If you use hollow metal doors, decide whether the doors are reinforced enough to support the lock. If the door reinforcement is not adequate, consult the door manufacturer about proper reinforcement. Note: Prepare the door according to ANSI A115.1 before using these instructions. 1 Mark the horizontal centerline of the lock on both sides of the door and on the door’s edge. 2 Tape the template onto the door. 3 Install strike 1 Using the H18 template, mortise the jamb and install the strike and strike box. See Installation Specifications, Template H17 for dimensions. Door to jamb gap: 1/16” to 3/16” Jamb Strike box 2 3/4” backset Strike plate #8–32 combination screws Vertical centerline of lock Centerline of strike Horizontal centerof lock Vertical centerline of door’s edge Figure 4 Installing the strike box and strike Figure 2 Marking the centerlines on the door Note: BEST suggests a 38" height as measured from floor to lock centerline. T81175/Rev – ER-7991-19 Nov 2005 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc 1 4 3 Reinstall the faceplate. Mortise and drill holes Through-bolts Cylinder clamp screw (inside) Standard cylinder & ring (48H) Faceplate 1 Mortise the door for the lock case and faceplate. Note: Check the lock for function before drilling. Escutcheon hole Inside cylinder hole Outside cylinder hole ‘K’ function turn knob hole Mortise for lock case & faceplate Inside Outside Escutcheon hole High-security cylinder, ring, & escutcheon (49H) Figure 5 Mortising and drilling holes 2 Drill only those holes required for the lock function and trim. See Installation Specifications for hole requirements in Template H17. 5 Figure 7 Installing 48H or 49H trim 4 Check the lock for proper operation. To install 49H trim: Install mortise case 1 Position inside and outside escutcheons opposite each other and screw them loosely in place. 2 Put the high security cylinder(s) and ring(s) into the cylinder hole(s). Thread the cylinder(s) into the case until the cylinder head touches the inside rim of the ring. 3 Secure the cylinder(s) with the cylinder clamp screw(s). 4 Tighten the through-bolts. 5 Reinstall the faceplate. 1 Remove the faceplate from the lock. Mortise cavity Bevel adjusting screw Armored front Case mounting screws 7 Install core For 5C cores only: Faceplate ■ Slide the cylinder face down over the 5C core. High security cylinder Cylinder face Figure 6 Installing the mortise case 5C core 2 Loosen the bevel adjusting screws on the top and bottom of the lock case and adjust the bevel of the armored front to match the door bevel. Retighten the screws. Turn 15 degrees For ‘R’ function only: ■ Check the cylinder and lock for proper operation. Control key Caution: If the handing of the ‘R’ turn knob is incorrect, you can be locked in. Figure 8 Installing the core 3 Install the lock into the mortise cavity. 4 Secure the lock case with the case mounting screws. 6 For all cores: Install trim To install 48H trim: 1 Install cylinder(s) and ring(s) and fasten with cylinder clamp screw(s). 2 Install thumb turn if needed. 1 Put the control key into the core (or cylinder face) and turn the key 15 degrees clockwise. 2 Adjust the throw pins if needed, then put the core (and cylinder face) into the cylinder with the control key. 3 Turn the key 15 degrees counterclockwise and remove the key. Note: Follow these steps to remove the core also. BEST ACCESS SYSTEMS a Division of Stanley Security Solutions, Inc C INDEX Numerics B 12 V solenoid part drawings for 45HW & 47HW Locks 4–38 1DT function function description 3–12 2DT function function description 3–12 B function case diagram 4–16 case parts list 4–17 function description B5 function case diagram 4–22 case parts list 4–23 function description B7 function case diagram 4–22 case parts list 4–23 function description BA function case diagram 4–18 case parts list 4–19 function description BW function case diagram 4–20 case parts list 4–21 function description A A function case diagram 4–2 case parts list 4–3 function description 3–5 AB function case diagram 4–14 case parts list 4–15 function description 3–5 accessories for electrified locks 5–31 AD function case diagram 4–34 case parts list 4–35 function description 3–10 ANSI function designations 3–2 to 3–3 AT function case diagram 4–4 case parts list 4–5 function description 3–5 auxiliary bolt part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 40H Series Service Manual 3–5 3–13 3–13 3–6 3–6 C C function case diagram 4–4 case parts list 4–5 function description 3–8 case and strike dimensions 45H & 47H Locks 1–3 45HW & 47HW Locks 1–5 48H & 49H Locks 1–7 C-1 Index case cover part drawings for 45H & 47H Locks 4–2 part drawings for 48H & 49H Locks 7–3 part numbers for 45H & 47H Locks 4–3 part numbers for 48H & 49H Locks 7–3 case cover mounting screw part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 case mounting screw part drawings for 48H & 49H Locks 7–3 part numbers for 48H & 49H Locks 7–3 case only locks components 4–64 how to order 4–62 case sub-assembly part drawings for 45H & 47H Locks 4–2 part drawings for 48H & 49H Locks 7–3 part numbers for 45H & 47H Locks 4–3 part numbers for 48H & 49H Locks 7–3 certifications and standards 1–1 changing handing for 45H & 47H cases 6–2 changing the function for UNAB cases 6–6 UNR cases 6–5 UNT cases 6–6 CHB function case diagram 4–12 case parts list 4–13 function description 3–8 cylinder retainer part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 cylinder retainer assembly part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 C-2 cylinders and cams how to order 5–20 part numbers for 45H & 47H Locks 5–21 cylinders rings part numbers for 45H & 47H Locks 5–21 D D function case diagram 4–4 case parts list 4–5 function description 3–6 deadbolt part drawings for 48H & 49H Locks 7–3 part numbers for 48H & 49H Locks 7–3 deadbolt sub-assembly part drawings for 45H & 47H Locks 4–26 part numbers for 45H & 47H Locks 4–27 deadlocking lever part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 deadlocking lever pin part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 deadlocking lever spring part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 DEL function case diagram 4–38 case parts list 4–39 function description 3–14 DEU function case diagram 4–40 case parts list 4–41 function description 3–14 documentation package 1–8 door position clip part drawings for 45HW & 47HW Locks 4–38 door status switch part drawings for 45HW & 47HW Locks 4–38 double cylinder clamp plate part drawings for 48H & 49H Locks 7–3 part numbers for 48H & 49H Locks 7–3 driver bits 5–30 dummy trim part drawings for 45H & 47H Locks 5–27 part numbers for 45H & 47H Locks 5–27 E electrified hub (LH) part drawings for 45HW & 47HW Locks 4–38 electrified hub (RH) part drawings for 45HW & 47HW Locks 4–38 electronic locking toggle assembly part drawings for 45HW & 47HW Locks 4–38 F F locking lever sub-assembly part drawings for 45H & 47H Locks 4–12, 4–14 part numbers for 45H & 47H Locks 4–15 faceplate part drawings for 48H & 49H Locks 7–3 part numbers for 48H & 49H Locks 7–3 faceplate kits components 5–15 how to order 5–15 faceplate screw part drawings for 48H & 49H Locks 7–3 part numbers for 48H & 49H Locks 7–3 function changing for UNAB cases 6–6 changing for UNR cases 6–5 changing for UNT cases 6–6 function descriptions for 45H & 47H Locks deadlocked functions 3–10 double-keyed functions 3–8 non-keyed functions 3–11 single-keyed functions 3–5 special functions 3–13 understanding function drawings 3–4 40H Series Service Manual Index function descriptions for 45HW & 47HW Locks electrified functions 3–14 function descriptions for 48H & 49H Locks 7–2 function-specific locks 2–1 fusible link molded assembly part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 G G function case diagram 4–22 case parts list 4–23 function description 3–8 H H function case diagram 4–24 case parts list 4–25 function description 3–6 handing, changing for 45H & 47H cases 6–2 HJ function case diagram 4–24 case parts list 4–25 function description 3–6 holdback case sub-assembly part drawings for 45H & 47H Locks 4–12 part number for 45H & 47H Locks 4–13 holdback cover part drawing for 45H & 47H Locks 4–12 part number for 45H & 47H Locks 4–13 holdback hub part number for 45H & 47H Locks 4–13 holdback hub-assembly part drawings for 45H & 47H Locks 4–12 hub part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 40H Series Service Manual I IND function case diagram 4–26 case parts list 4–27 function description 3–8 INL function case diagram 4–4 case parts list 4–5 function description 3–9 inside trim kits components 5–7 how to order 5–6 J J trim inside escutcheons 5–24 J trim outside escutcheons 5–23 K K deadlock function case diagram 7–3 case parts list 7–3 function description 7–2 key release lever part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 key release shuttle assembly part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 kits, advantages of 2–2 L L deadlock function case diagram 7–3 case parts list 7–3 function description 7–2 L function case diagram 4–28 case parts list 4–29 function description 3–11 latchbolt sensor switch assembly part drawings for 45HW & 47HW Locks 4–38 latchbolt sub-assembly part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 LB function case diagram 4–30 case parts list 4–31 function description 3–11 LEL function case diagram 4–58 case parts list 4–59 function description 3–14 LEU function case diagram 4–60 case parts list 4–61 function description 3–14 lever sets components 5–13 how to order 5–12 locking lever and toggle assembly part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 LT function case diagram 4–6 case parts list 4–7 function description 3–11 M M & N trim inside escutcheons 5–26 M & N trim outside escutcheons 5–25 M deadlock function case diagram 7–3 case parts list 7–3 function description 7–2 modified key release lever part drawings for 45H & 47H Locks 4–34 part numbers for 45H & 47H Locks 4–35 N N function case diagram 4–8 case parts list 4–9 function description 3–11 NX function case diagram 4–10 case parts list 4–11 function description 3–11 NXEL function case diagram 4–46 case parts list 4–47 function description 3–15 C-3 Index NXEU function case diagram 4–48 case parts list 4–49 function description 3–15 O outside trim kits components 5–3 how to order 5–2 overview 45H & 47H Locks 1–2 45HW & 47HW Locks 1–4 48H & 49H Locks 1–6 R R deadlock function case diagram 7–4 case parts list 7–4 function description 7–2 R function case diagram 4–4 case parts list 4–5 function description 3–6 RD function case diagram 4–36 case parts list 4–37 function description 3–10 release lever spring part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 release lever sub-assembly part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 replacement spindles components 5–17 how to order 5–16 RHB function case diagram 4–12 case parts list 4–13 function description 3–7 roses and rose rings part drawings for 45H & 47H Locks 5–27 part numbers for 45H & 47H Locks 5–27 RQE and latch status switch assembly part drawings for 45HW & 47HW Locks 4–38 C-4 RQE switch assembly (case side) part drawings for 45HW & 47HW Locks 4–38 RQE switch assembly (cover side) part drawings for 45HW & 47HW Locks 4–38 S S function case diagram 4–18 case parts list 4–19 function description 3–9 screw kits components 5–19 how to order 5–18 self tapping screw part drawings for 45H & 47H Locks 4–20 part numbers for 45H & 47H Locks 4–21 service equipment 5–29, 5–31 spacer for 38/39H part drawings for 4–34 part numbers for 4–35 spindles See replacement spindles strain relief part drawings for 45HW & 47HW Locks 4–38 strike packages components 5–11 how to order 5–10 strikes and strike boxes for 48H & 49H Locks 7–7 support, technical 1–8 T T function case diagram 4–26 case parts list 4–27 function description TA function case diagram 4–32 case parts list 4–33 function description TD function case diagram 4–24 case parts list 4–25 function description TDEL function case diagram 4–50 case parts list 4–51 function description 3–7 3–7 3–7 TDEU function case diagram 4–52 case parts list 4–53 function description 3–15 technical documentation package 1–8 technical support 1–8 three-part locks 2–2 toggle lever part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 toggle lever spring part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 toggle roller part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 tools 5–29, 5–31 trim kits See outside trim kits and inside trim kits trim kits, working with 2–4 trim one side locks 2–6 trim parts for 48H Locks 7–5 trim parts for 49H high security deadbolt locks 7–6 troubleshooting 45H & 47H Locks 6–7 48H & 49H Locks 7–8 turn knob hub part drawings for 45H & 47H Locks 4–2, 4–4, 4–26, 4–36 part drawings for 48H & 49H Locks 7–3 to 7–4 part number for 45H & 47H Locks 4–13 part numbers for 45H & 47H Locks 4–3, 4–5, 4–27, 4–37 part numbers for 48H & 49H Locks 7–3 to 7–4 turn knob hub cam part drawings for 45H & 47H Locks 4–26 part numbers for 45H & 47H Locks 4–27 3–15 40H Series Service Manual Index turn knob hub spacer part drawings for 45H & 47H Locks 4–2 part drawings for 48H & 49H Locks 7–3 part numbers for 45H & 47H Locks 4–3 part numbers for 48H & 49H Locks 7–3 TWEL function case diagram 4–54 case parts list 4–55 function description 3–16 TWEU function case diagram 4–56 case parts list 4–57 function description 3–16 U X XR function case diagram 4–4 case parts list 4–5 function description 3–13 Y YD function case diagram 4–34 case parts list 4–35 function description 3–10 Z ZD function case diagram 4–4 case parts list 4–5 function description 3–13 universal functions, working with 2–2 universal locks 2–2 V visual indicator trim part drawings for 45H & 47H Locks 5–28 part numbers for 45H & 47H Locks 5–28 W W function case diagram 4–4 case parts list 4–5 function description 3–9 ways to order 40H Locks 2–1 WD function case diagram 4–34 case parts list 4–35 function description 3–10 WEL function case diagram 4–42 case parts list 4–43 function description 3–16 WEU function case diagram 4–44 case parts list 4–45 function description 3–16 wire strain relief part drawings for 45HW & 47HW Locks 4–38 40H Series Service Manual C-5 Index C-6 40H Series Service Manual
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