Badger Meter 2014GWSE ORION SE GenII Gateway User Manual Exhibit D Users Manual per 2 1033 b3

Badger Meter Inc ORION SE GenII Gateway Exhibit D Users Manual per 2 1033 b3

Exhibit D Users Manual per 2 1033 b3

ORION® SE IINetwork Gateway TransceiverInstallation ManualORI-UM-00205-EN-01 (October 2013)
ORION® SE II Network Gateway TransceiverPage ii October 2013
Installation ManualCONTENTSOVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5License Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Product Unpacking and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6MOUNTING THE GATEWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Direct and Remote Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Gateway Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Standard Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Tools and Materials (Customer-supplied) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Connecting the Battery Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Installing the SIM Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Attaching the GPRS Antenna. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Gateway Mounting Backplate and Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Using the V-block Clamps Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Banding Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15POWER SOURCE CONFIGURATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Access to Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Use of a NEMA 4 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Recommended Installation Congurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17GPRS or LAN with 120V AC Power Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18GPRS or LAN with DC Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20LAN with Power Over Ethernet (PoE) Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23M12 Connector Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Lightning Arrestors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26RJ45 Plug Assembly for LAN Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27GPRS DUAL BACKHAUL CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30APPENDIXBATTERY BACKUP REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Battery Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33REMOTE ANTENNA INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Remote Installation Additional Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Assembly Size, Weight, Wind Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36Page iii October 2013
ORION® SE II Network Gateway TransceiverRequired Antenna Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Required Installation Pictures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Remote Antenna Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38ORION SE II Network Gateway Installation Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Page iv October 2013
Installation ManualOVERVIEWThis manual contains installation instructions for the ORION® SE II network gateway transceiver. Proper performance and reliability of the gateway depends upon installation in accordance with these instructions.OTE:NRefer to the Gateway Configuration Software manual available at www.badgermeter.com for programming instructions.Product DescriptionThe ORION SE II network gateway transceiver (”gateway“) is an easy-to-install, easy-to-deploy unit that collects metering data from the ORION SE meter endpoints in the area. The gateway is available with a dual GPRS (cellular)/LAN network backhaul and LAN only (with power and PoE).The network backhaul is used to send the requested metering data back to the utility where the data can be used to better manage utility operations and provide improved customer service. ReadCenter® reading data management software manages this data transfer process and includes myriad tools and standard reports, as well as the ability to create any user-defined reports.OTE:N Actual product markings may vary slightly from the images shown in this manual.License RequirementsThis device complies with Part 15 of FCC rules. Operation of this device is subject to the following conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation of the device.In accordance with FCC regulations, “Code of Federal Regulations ” Title 47, Part 2, Subpart J, Section 1091, transmitters pass the requirements pertaining to RF radiation exposure. However, to avoid public exposure in excess of limits for general population (uncontrolled exposure), a 20-centimeter distance between the transmitter and the body of the user must be maintained during testing. No FCC license is required by a utility to operate an ORION SE meter reading system.This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.MPORTANTITransportation: The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. The ORION SE II network gateway transceiver is considered an operating transmitter and cannot be shipped by air.Changes: Changes or modifications to the equipment that are not expressly approved by Badger Meter could void the user’s authority to operate the equipment. Only properly trained and authorized personnel should install and/or maintain this equipment.Product Unpacking and InspectionUpon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipment.OTE:NIf damage is found, request an inspection by the carrier’s agent within 48 hours of delivery and file a claim with the carrier. A claim for equipment damage in transit is the sole responsibility of the purchaser.Page 5 October 2013
ORION® SE II Network Gateway TransceiverSPECIFICATIONS Size/Weight/Wind Loading AreaDirect Mount Antennas Height Width Depth Weight Wind Loading AreaAssembly (includes network gateway transceiver enclosure, TX/RX antennas, backhaul antenna and mounting brackets) 43.8" 15.5" 6.5" 23.2 lb 1.5 ft2Remote Mount AntennasNetwork gateway transceiver enclosure with mounting bracket 10.3" 14.5" 6.5" 17.5 lb 1.0 ft2TX/RX antennas with mounting bracket 21.3" 15.5" 2.9" 4.8 lb 0.8 ft2Backhaul antenna with mounting bracket 16.6" 4.2" 2.1" 0.9 lb 0.2 ft2Mounting HardwareV-Block mounting 1.25…2.5" outside diameter pole mount: aluminum V-blocks1.6 lbBanding mounting 2.5…24" outside diameter pole mount: BAND-IT® mounting bands1.0 lbEnclosure Sealed, metallized berglass reinforced polyester (FRP) Color Silver/grayOperating Temperature –30…60° C (–22…140° F)Storage Temperature –40…60° C (–40…140° F)Backhaul Options GPRS with LAN 802.3LAN 802.3LAN PoE 802.3af and 802.3atBattery Backup 5 hours of receive operationData Storage 60 days of hourly metering and exception data for up to 3600 endpointsPower Supply DC voltage, 24V DC (AC adapter provided) PoE alternative available for LAN Solar can be used if it meets DC requirementsProgramming Local via programming harnessApprovals FCC certiedIC certiedPage 6 October 2013
Installation ManualMOUNTING THE GATEWAYMPORTANTIProfessional installation of the ORION SE II Network Gateway Transceiver per Badger Meter installation instructions is required. Installation, mounting and disposal shall be in accordance with all local, state and federal regulations. When installing the network gateway transceiver, the customer is responsible for complying with local, state and federal codes and guidelines as well as applicable industry standards, such as ANSI/TIA/EIA 222 (structural standards for steel antenna towers and antenna supporting structures) and the National Electrical Code (NEC). Proper grounding is necessary, and in the case of a wooden pole, a dedicated copper ground wire should be used for lightning protection. OTE:NThe ORION SE II Network Gateway Installation Form in this manual must be completed for each installation and returned to Badger Meter. The three-page form starts on page 43.Direct and Remote Antenna MountingThe ORION SE II network gateway transceiver (“gateway”) is designed to allow direct and remote mounting of the TX/RX and backhaul antennas. The gateway ships in a direct mount configuration but the antennas can be separated from the enclosure assembly and remotely mounted using the antenna mounting bracket and antenna cables and connectors as defined in the Badger Meter specifications. Refer to "Remote Antenna Installation" on page 34 for complete information.Gateway LocationThe utility is responsible for properly positioning the gateway. For optimal reception and transmission, locate the gateway and antennas in line-of-sight view of the desired endpoints. The gateway should be positioned no closer than 25 feet from the nearest endpoint.To help maximize the performance of your ORION SE fixed network system, the following installation guidelines and recommendations should be considered when selecting mounting locations for the gateway.• Avoid installing the gateway next to or between objects such as tall buildings, towers, bridges, highway overpasses or signs that obstruct line of sight with the endpoints.• Avoid installing the gateway near RF transmitters or other sources of RF radiation including high-power in band and near-power sources such as pagers, cellular 900 MHz transmitters and communications transmitters. Other potential sources of RF radiation include power line transformers, neon or fluorescent signs, RADAR transmitters and SCADA systems. If the gateway is to be located near other RF radiators, a minimum distance of 100 feet horizontal separation and 10 feet vertical separation must be maintained between the gateway and the source of RF radiation.• Mount the gateway as high as possible above average terrain, within the limits of the 300-foot power cable, and maintain a 360-degree view of the horizon.• Minimum standoff distance of 2 feet from any structure is required.• The ORION SE II network gateway should be positioned no closer than 25 feet from the nearest endpoint.• Avoid installing the gateway antennas inside metal enclosures or inside of a building as the antennas cannot communicate if surrounded by metal.FAILURE TO READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL CAN LEAD TO MISAPPLICATION OR MISUSE OF THE ORION SE NETWORK GATEWAY TRANSCEIVER, RESULTING IN PERSONAL INJURY AND DAMAGE TO THE EQUIPMENT.Page 7 October 2013
ORION® SE II Network Gateway TransceiverStandard Components • One (1) ORION SE II network gateway transceiver assembly with attached mounting backplate and TX/RX fiberglass antennas • One (1) GPRS backhaul antenna (GPRS gateway units only)• V-block clamps or banding and locking equipment for attaching the gateway to a pole• 100-foot or 300-foot power cable, M12 plug (not included with LAN configuration if Ethernet (PoE) is used for power), RJ45 plug assembly for LAN configuration, AC-to-DC power supply and power cord• Extra locknuts (replacements)OTE:NRefer to the packing list, shipped with the gateway, for the complete list of gateway components.Figure 1: ORION SE II components Transceiver Enclosure CoverBackhaul Antenna BracketTX/RX Fiberglass AntennasGPRS AntennaM12 Connection (Included with all congurations except LAN with PoE)Antenna Mounting BracketEnclosure Bracket Connected to Mounting BackplatePage 8 October 2013
Installation ManualTools and Materials (Customer-supplied)• Phillips #2 screwdriver• Precision slotted screwdriver with a 2.0 millimeter (0.079 inch) blade size• Two 9/16 inch or adjustable wrenches for mounting V-block clamps (standard mounting)• BAND-IT® tool (refer to "Banding Mounting" on page 15) and instructions, a 1/2 inch wrench and a hammer for large diameter pole mounting• Wrench (for 1-1/16 inch gland nut and 1-1/16 inch dome nut)• Pliers or strap wrench (for tightening the 15/16 inch OD backhaul antenna and other Type N connectors)• 7/16 inch socket wrench for all other bolts and nuts• Cat5e Ethernet cable (outdoor-rated) and RJ45 jack for LAN connectionConnecting the Battery BackupThe ORION SE II network gateway transceiver contains an onboard battery backup. The battery must be connected before the gateway is installed and powered. Follow these steps to connect the battery backup. OTE:NRefer to "Battery Backup Replacement" on page 32 for details on replacing the battery. 1. Using a #2 slotted or Phillips screwdriver, remove the enclosure cover by unscrewing the four corner-cover screws.OTE:NThe battery is held in place by the enclosure cover only. No other adhesive or locking mechanism is used.2. Carefully install the battery connector onto the circuit board. Insert the connector only far enough so that the connector latch engages. Verify that proper connector polarity is observed. 3. Replace the enclosure cover. Tighten each of the four cover screws to 16 inch-pounds, maximum. Be careful not to overtighten any of the screws. BE CAREFUL NOT TO CRIMP THE BATTERY CONNECTOR CABLE WHEN REPLACING THE ENCLOSURE COVER. Figure 2: Battery connectionBattery ConnectorBattery ConnectionPage 9 October 2013
ORION® SE II Network Gateway TransceiverInstalling the SIM Card (Customer-supplied)A SIM card provides access to the cellular provider network for the GPRS backhaul. To install, slip the SIM card into the slot on the green GPRS module, inside the enclosure, on the gateway transceiver circuit board. An outline of the SIM card is shown above the slot (Figure 3). The outline shows the SIM card notch on the left side. Push the card into the slot (with the notch on the left side) as far down as it will go. The SIM card should look like the photo in the inset circle when installed correctly. Figure 3: SIM card slotAttaching the GPRS Antenna1. Remove the plastic cover from the Type N female connector on the backhaul antenna bracket.2. Remove the backhaul antenna from the carton.3. Thread the Type N male connector (antenna) onto the Type N female connector on the backhaul antenna bracket.OTE:NRefer to "Backhaul Antenna Bracket" on page 13 for additional mounting information.4. Hand tighten until nger tight. Then use pliers or a strap wrench to tighten an additional 1/16 inch turn (maximum). Do not over-tighten or the connector can be damaged.Insert SIM Card Into SlotPage 10 October 2013
Installation ManualGateway Mounting Backplate and BracketsThe gateway enclosure is permanently mounted to a bracket (PN: 67537-001) which is used to attach the gateway enclosure to the backplate. When shipped, the gateway enclosure bracket is attached securely to the backplate. Figure 4: ORION SE II gateway transceiver with enclosure bracketThe backplate of the ORION SE II network gateway transceiver has a modular design consisting of three brackets joined together. The brackets can be removed to provide additional mounting options. A description of each bracket starts on the next page.Figure 5: ORION SE II gateway backplateGateway EnclosureEnclosure BracketMounting BracketTX/RX Antenna BracketBackhaul Antenna Bracket GPRS Antenna CablePage 11 October 2013
ORION® SE II Network Gateway TransceiverMounting BracketThe mounting bracket is machined with multiple holes to accommodate different mounting options. Mounting holes and the V-Block, banding and wall mounting options are labeled on the bracket. The bracket also has 1/4 inch and 3/8 inch grounding points (see Figure 6) which can be used if needed. When shipped, the mounting bracket, TX/RX antenna bracket and backhaul antenna bracket are attached. Together they make up the backplate which is attached to the gateway enclosure bracket. Figure 6: Mounting bracketMounting OptionsThe circular hole pattern on the mounting bracket can be used to accommodate mounting the gateway on an angled beam or pole, if necessary. The gateway can also be mounted on a wall. The mounting bracket has four .28 inch holes marked for this option. OTE:NFor a wall mount, customers must supply mounting hardware suitable for the substructure on which the gateway is mounted.For all mounting options, all gateway installation considerations must be observed. Refer to "Specifications" on page 6. TX/RX Antenna BracketWhen shipped, the TX/RX antenna bracket is mounted to the top of the mounting bracket with three locknuts (PN: 67624-001). The mounting holes are indicated in Figure 7. Other holes on the bracket can be used to accommodate remote installation. For more information, refer to "Remote Antenna Installation" on page 34 in the Appendix.Figure 7: TX/RX antenna bracketUsed to Mount Backhaul Antenna BracketUsed to Mount TX/RX Antenna BracketGrounding PointsPage 12 October 2013
Installation ManualBackhaul Antenna Bracket When shipped, the backhaul antenna bracket (PN: 67536-001) is mounted to the bottom of the mounting bracket with two locknuts (PN: 67624-001). The mounting holes are indicated in Figure 8. Other holes on the bracket can be used to accommodate remote installation. For more information, refer to "Remote Antenna Installation" on page 34 in the Appendix.A backhaul antenna can be connected to the bracket with either end up. However, the antenna must always be connected at the narrow end, hanging away from the bracket as shown in Figure 9. Figure 8: Backhaul antenna bracket Correct Antenna Mount Correct Antenna Mount Incorrect Antenna MountFigure 9: Backhaul antenna mountingXPage 13 October 2013
ORION® SE II Network Gateway TransceiverUsing the V-block Clamps Mounting HardwareThe V-block mounting hardware is sized to mount the gateway on a vertical or horizontal pole with outer diameters ranging from 1-1/4 inches to 2-1/2 inches. For mounting on poles larger than 2-1/2 inches, refer to "Banding Mounting" on page 15.1. Open the bag of mounting equipment.2. Place two bolts (3/8-16 x 5 inches) through the holes in the top of the gateway mounting backplate (Figure 10). Use the backplate circular pattern holes for horizontal installation.3. Place a clamp onto the bolts, as shown below.4. Place a lock washer and nut onto each bolt, as shown below.OTE:NThe lock washer and nut nearest the enclosure mounting bracket can be omitted when mounting on smaller diameter poles to provide additional clamping distance.Figure 10: Attach hardware5. Tighten the two nuts with a 9/16-inch or adjustable wrench so that each lock washer is fully compressed and at.6. Repeat Steps 2 through 5, attaching a clamp to the bottom of the gateway mounting backplate. Position the gateway on the pole and place a clamp on the top bolts.Figure 11: Transceiver positioning and clampsLock WashersNutsBoltsClampsPage 14 October 2013
Installation Manual7. Place a lock washer and nut on each bolt and tighten the nuts 100…150 inch-pounds to ensure the gateway is suciently secured to the pole.8. Repeat Steps 7 and 8 for attaching the V-block clamp mounting hardware to the bottom bolts of the mounting backplate.Side View Back View Side ViewFigure 12: Completed gateway mountingBanding MountingThis mounting equipment is sized to mount the gateway on a 2-1/2…24-inch outer diameter pole.MPORTANTIWhen using the banding mounting kit for the gateway, use BAND-IT Idex installation practices. Refer to www.band-it-idex.com/en/Literature/Tool_Instructions/P05886.pdf for more information. This is especially applicable when mounting on a non-tapered vertical pole, as the banding could loosen over time resulting in the unit sliding down the pole.To mount the gateway on a pole, gather the banding and locking equipment.Figure 13: Banding and locking equipmentPage 15 October 2013
ORION® SE II Network Gateway TransceiverOTE:NInstallation of banding mounting requires the use of the BAND-IT tool shown below (PN: 66042-006) or equivalent BAND-IT tool as recommended by BAND-IT.Figure 14: BAND-IT tool1. Locate the BAND-IT tool and supplied installation instructions.2. Follow the BAND-IT-supplied installation instructions enclosed with the BAND-IT tool for attaching the gateway transceiver to a pole.3. Using a 1/2 inch wrench, apply the recommended torque for the 5/16-24 screw that attaches the gateway bracket to the BAND-IT banding. The recommended torque is 144…168 inch-pounds (12…14 foot-pounds).Figure 15: Gateway shown with BAND-IT mounting hardwarePage 16 October 2013
Installation ManualPOWER SOURCE CONFIGURATIONS Access to Power• The ORION SE II network gateway transceiver requires access to power. The gateway can use a 120V AC grounded outlet for use with the AC-to-DC power supply and power cord (PN: 66528-002), or a DC power source for use with the DC power source cable with 308 in-line connector (PN: 66233-020). For a gateway with a LAN PoE configuration, a Power over Ethernet connection is required. Diagrams of each power source configuration start on page 18.• Outlet and enclosure (if required) should be mounted for easy accessibility by authorized utility personnel at the installation site. • Consult the appropriate electrical, building and industry codes, regulations and standards for accepted installation practices for use of the AC-to-DC power supply and outlet in environmentally controlled indoor locations. Use of a NEMA 4 Enclosure AC-to-DC power supply used outdoors or in a non-environmentally controlled indoor location requires a customer-supplied NEMA 4 enclosure, or equivalent, installed in accordance with appropriate electrical codes, building codes, industry codes, regulations and standards.Recommended Installation CongurationsThese are the standard recommended installation configurations with various combinations of backhaul and power source:• GPRS with 120V AC power source• LAN with 120V AC power source• GPRS with DC power source• LAN with DC power source• LAN with PoE power sourceDiagrams of the above configurations are shown on the pages that follow. Consult the diagram for your installation configuration. Page 17 October 2013
ORION® SE II Network Gateway TransceiverGPRS or LAN with 120V AC Power SourceConfigurations for a 120V AC grounded outlet with GRPS and LAN are shown here. GPRS Connection with 120V AC Power SourceAC to DC Power Supply with 308 In-line Connector End and Power Cord (supplied)120VAC Grounded Outlet (customer supplied)Power Supply Cable with 308 In-line ConnectorORION SE Power Cable with 308 In-line Connector (supplied)Figure 16: GPRS connection with AC power source (*Shown with NEMA 4 enclosure)*An enclosure may be recommended but is not included. If NEMA 4 enclosure or equivalent is required, as in an outdoor installation, the minimum enclosure size is 12 inch x 10 inch x 6 inch (H x W x D).Page 18 October 2013
Installation ManualLAN with 120V AC Power SourceOTE:N Consult the manufacturer's installation and usage recommendations as well as appropriate codes, regulations and standards for the LAN RJ45 Ethernet connection.AC to DC Power Supply with 308 In-line Connector End and Power Cord (supplied)120VAC Grounded Outlet (customer supplied)To Utility NetworkOutdoor-rated CAT5e Ethernet Cable (customer supplied)LAN RJ45 Ethernet Connection (customer supplied)Power Supply Cable with 308 In-line ConnectorORION SE Power Cable with 308 In-line Connector (supplied)Figure 17: LAN connection with AC power source (*Shown with NEMA 4 enclosure)*An enclosure may be recommended but is not included. If NEMA 4 enclosure or equivalent is required, as in an outdoor installation, the minimum enclosure size is 12 inch x 10 inch x 6 inch (H x W x D). Page 19 October 2013
ORION® SE II Network Gateway TransceiverGPRS or LAN with DC Power SourceThe ORION SE II network gateway transceiver can be ordered with a 10-foot DC power source cable (PN: 66233-020) for direct connection with a customer-supplied DC power source. The gateway requires about 6W average power and 12W peak power. When connecting an AC-to-DC power supply, the recommendation is to use a power supply rated at 1 A (minimum) at 24V DC.OTE:NConsult the appropriate electrical, building and industry codes, regulations and standards for accepted installation practices when attaching the cable to a DC power source.Figure 18: 10' DC power cableAbsolute Requirements The gateway can be powered by a DC voltage source between 12…30V. Cable length must be reduced to 100 feet, or less, if less than a 24V source is being used. For reference, when connecting directly to batteries, as in a solar assembly (not supplied), the average electrical load is 12V DC @ 0.5 A continuous. Cables, fuses and/or circuit breakers MUST be capable of handling at least 1A peak currents. External DC Power Source ConnectionsWire Color for 66233-020 External DC Power SourceDrain (no insulation) Negative (–)Black Negative (–)Brown Negative (–)Red Positive (+)Light Blue Positive (+)Page 20 October 2013
Installation ManualGPRS Connection with DC Power SourceDC Power Source (customer supplied)10-foot DC Power Source Cable with 308 In-line Connector End (supplied) ORION SE Power Cable with 308 In-line Connector (supplied)Figure 19: GPRS connection with DC power source (*Shown with NEMA 4 enclosure)LAN Connection with DC Power Source OTE:NConsult the manufacturer's installation and usage recommendations as well as appropriate codes, regulations and standards for the LAN RJ45 Ethernet connection.DC Power Source (customer supplied)CAT5e Outdoor-rated Ethernet Cable (customer supplied)LAN RJ45 Ethernet Connection (customer supplied)To Utility Network10-foot DC Power Source Cable with 308 In-line Connector End (supplied)ORION SE Power Cable with 308 In-line Connector End (supplied)Figure 20: LAN connection with DC power source (*Shown with NEMA 4 enclosure)*The enclosure may be recommended but is not included. If NEMA 4 enclosure or equivalent is required, as in an outdoor installation, the minimum enclosure size is 12 inch x 10 inch x 6 inch (H x W x D). Page 21 October 2013
ORION® SE II Network Gateway TransceiverLAN with Power Over Ethernet (PoE) Power SourceOTE:N Consult the manufacturer's installation and usage recommendations as well as appropriate codes, regulations and/or standards for the LAN RJ45 Ethernet connection.To Utility NetworkCAT5e Outdoor-rated Ethernet Cable (customer supplied)PoE LAN RJ45 Ethernet Connection (customer supplied)Figure 21: LAN with PoE power source connection (*Shown with NEMA 4 enclosure)*An enclosure may be recommended but is not included. If NEMA 4 enclosure or equivalent is required, as in an outdoor installation, the minimum enclosure size is 12 inch x 10 inch x 6 inch (H x W x D). Page 22 October 2013
Installation ManualELECTRICAL CONNECTIONSM12 Connector AssemblyThe M12 connector assembly is required for all power source configurations except LAN with PoE. OTE:NUse only approved Badger Meter power cable, 100-foot (PN: 66233-015) or 300-foot (PN: 66233-017), for this assembly.Tools and MaterialsIncluded with gateway:• M12 plug, 8-conductor connector (PN: 66525-002)• Badger Meter power cable, 100-foot or 300-foot, with 308 in-line connector end• 308 in-line connector anti-tamper collarCustomer-supplied:• Coax stripper (customer-supplied)• Wire stripper for 22 AWG wires (customer-supplied)• Precision slotted screwdriver with blade size of 2.0 millimeter (0.079 inch) (customer-supplied)M12 Plug Connector Part NamesFigure 22: M12 plug connector parts1. Push the connector parts onto the power cable in the following order: pressure nut, clamping cage, cable seal, sleeve with O-ring and nally, the coupling sleeve.2. Strip the cable outer jacket to a maximum length of 1.1 inches.Figure 23: Stripped cable wires3. Shorten the foil shield ush with the outer jacket.Female Insert Coupling Sleeve Sleeve w/O-ring CableSealClampingCagePressureNutPage 23 October 2013
ORION® SE II Network Gateway Transceiver4. Strip the ends of the six (6) colored wires to a length of 1/8 inch. Twist the conductors on each wire.5. Shorten the drain/bare wire (no insulation) to 11/16 inch.6. Loosen each screw (about 2…3 turns) on the female insert and attach the wires to the female insert using the chart below. Retighten each screw after the wire has been connected.BE CAREFUL NOT TO BACK THE SCREWS OUT TOO FAR. THE SCREWS ARE SMALL AND CAN EASILY BE LOST IF THEY ARE DROPPED.Wire Female insert connectorSlotRed1234578BrownBlackWhiteGreen8 (center) is for the shield-drainM12 Connector Wire Contact ViewBlueWhite 4Drain 8 (Center)Black 3Blue 7Red 1Green 5Brown 27. Assemble the female insert to the coupling sleeve by aligning the female insert tab slot with the notch in the coupling sleeve.Figure 24: Slot alignmentFemale Insert Tab SlotCoupling Sleeve InsertNotchPage 24 October 2013
Installation Manual8. Remove and discard the cap from the M12 receptacle on the bottom of the gateway transceiver.Figure 25: Bottom of gateway transceiver9. Connect the M12 plug connector assembly to the M12 receptacle and tighten the locking ring in a clockwise direction until nger tight.10. Connect the 308 connector on the other end of the power cable to the 308 connector of the AC-to-DC power supply and snap the anti-tamper collar over the connection.11. Connect the power cord to the power supply and then plug the three-prong male end of the power cord into a 120V AC power source. The LED indicator above the M12 connection turns on with a steady green light, indicating the gateway is being AC powered (Figure 26). OTE:NA red blinking light indicates the gateway is being powered only by the internal backup battery. No light indicates the gateway is not receiving AC or backup battery power.Figure 26: Gateway on AC powerThe M12 connection is complete. M12 Receptacle with Cap RemovedRJ45 ReceptacleGateway on AC Power Page 25 October 2013
ORION® SE II Network Gateway TransceiverAC PowerBadger Meter provides an AC-to-DC power supply with cord (PN: 66528-002) that plugs into a standard three-prong 120V AC outlet. Figure 27: 120V AC power supply with power cordOTE:NIf you are powering the gateway directly via DC power, refer to "GPRS or LAN with DC Power Source" on page 20 .Lightning ArrestorsLightning arrestors are recommended for all standard and remote antenna installations. If lightning arrestors are used, they should be placed directly between the gateway enclosure and the antenna cable connector and grounded per code. One lightning arrestor is shown in Figure 28. Arrows indicate where other lightning arrestors should be attached. Lightning arrestors for both the TX/RX antennas as well as the GPRS backhaul antenna (if applicable), should meet the following specifications:• Operating bandwidth: 800…2400 MHz• Impedance: 50 ohms• Power handling (average): 2 watts, minimum• Environmental/weather rating suitable for the location• N male connector on the protected side; N female connector on the surge sideFigure 28: One attached lightning arrestor (Ground is not pictured). Arrows indicate where additional lightning arrestors should be attached.Page 26 October 2013
Installation ManualRJ45 Plug Assembly for LAN ConnectivityUse this procedure to connect an Ethernet cable to the gateway for a LAN backhaul or any PoE connection.Required Supplies:• RJ45 Plug Assembly (PN: 66527-001) as shown in Figure 29• Cat5e Ethernet cable (limited to 300 feet of outdoor-rated cable) and available LAN connection (customer-supplied)• Wrenches – 1-1/16 inch (customer-supplied)Figure 29: RJ45 plug components1. Separate the RJ45 plug pieces:• Unscrew the cable gland from the metal housing and put the metal housing aside for use in step 4.• For ease of installation, remove the gray seal from inside the cable gland body as shown in Figure 30.Figure 30: Remove gray seal2. In the following order, thread the dome nut, gray seal and cable gland body onto the Ethernet cable as shown in Figure 31. Figure 31: Thread nut, seal and cable gland3. Reassemble the parts on the Ethernet cable by reinserting the gray seal into the cable gland body and loosely screwing the dome nut onto the cable gland body. OTE:NDo not screw together tightly at this time. Cable Gland NutDome NutMetal Housing Insulator Halves Cable GlandPage 27 October 2013
ORION® SE II Network Gateway Transceiver4. Attach the metal housing to the RJ45 receptacle on the gateway:• Remove the RJ45 receptacle bayonet lock cap from the gateway by turning the cap 1/4 turn counter clockwise.OTE:NThe RJ45 receptacle cap should be saved so it can be replaced if the Ethernet cable is removed later.• Place the metal housing on the RJ45 receptacle and turn it until you feel the metal housing align with the keys on the RJ45 receptacle (Figure 33). Once aligned, tighten the outer sleeve on the metal housing 1/4 turn clockwise.OTE:NThe metal housing fits on the RJ45 receptacle correctly when it is aligned with the keys on the RJ45 receptacle. Figure 32: Bayonet lock cap Figure 33: Remove bayonet lock cap5. Attach the half insulators to the RJ45 modular plug on the Ethernet cable connector:• Hold down the plug latch and slide one of the half insulators over the latch. Make sure the half insulator prong is aligned next to the plug latch as shown in Figure 35.Figure 34: Plug latch Figure 35: Half insulator over latch• Slide the other half insulator over the other side of the latch while holding the half insulator you just attached, again making sure the prong is aligned next to the plug latch.• Squeeze both insulators together to connect. You will hear a “click” when the connection is made. The plug with both half insulators is shown in Figure 36.Figure 36: Half insulators connectedRJ45 Receptacle Bayonet Lock CapPage 28 October 2013
Installation Manual6. Insert the Ethernet cable connector into the RJ45 receptacle. Push the connector in rmly. The plug latch of the connector ts into the recessed key section of the RJ45 receptacle. A close-up view from the front is shown in Figure 37. An audible click conrms a complete connection.OTE:NOnce assembled, RJ45 plugs cannot be disassembled from the metal housing without a special tool (PN: 67163-001).Figure 37: RJ45 receptacle close up7. Screw the cable gland onto the metal housing on the RJ45 receptacle and tighten the cable gland nut. See Figures 38 and 39. Recommended: Use a torque wrench to tighten to 30…45 inch-pounds. 8. Tighten the dome nut on the cable gland (Figure 39). Recommended: Use a torque wrench to tighten to 20 inch-pounds. OTE:NThe gray seal inside the dome nut must be in firm contact with the Ethernet cable. As the dome nut is tightened, the seal should fill the open end of the dome nut without popping out the front and should be in firm contact with the outer jacket of the Ethernet cable. See Figures 40 and 41.Figure 38: Screw cable gland onto metal housing Figure 39: Tighten the cable gland nutFigure 40: Gray seal before dome nut is tightened Figure 41: Gray seal after dome nut is tightenedAssembly is complete. For additional information, refer to http://www.rjfield.com/Ethernet_connectors_rjf_en.htm.Page 29 October 2013
ORION® SE II Network Gateway TransceiverGPRS DUAL BACKHAUL CONFIGURATION ORION SE II network gateway transceivers are configured to allow a dual backhaul connection so you can switch from GPRS to an alternative LAN backhaul, if necessary, using the RJ45 plug assembly included with the transceiver. The GPRS connection can remain in place when the LAN connection is set up. Refer to "LAN with 120V AC Power Source" on page 19 for the LAN installation diagram.OTE:NThe gateway will need to be reprogrammed for a LAN connection. Refer to the Gateway Configuration Software manual available at www.badgermeter.com, for programming instructions. Page 30 October 2013
Installation ManualAPPENDIXPage 31 October 2013
ORION® SE II Network Gateway TransceiverBATTERY BACKUP REPLACEMENTIf a battery replacement is required, complete the installation steps as detailed below in the order presented. OTE:NIt is not necessary to disconnect AC power from the gateway before removing the cover and replacing the battery.Tools and Materials• Rechargeable battery pack kit with enclosure cover (PN: 67018-001)• #2 slotted or Phillips screwdriver (customer-supplied)MPORTANTIWorking with electronics requires the use of proper electrostatic discharge (ESD) protection. Grounded wrist straps are recommended when working inside the enclosure.1. Using a #2 slotted or Phillips screwdriver, remove the enclosure cover by unscrewing four corner-cover screws (Figure 42). The cover will not be used again and can be discarded. Remove Four Corner ScrewsCover RemovedFigure 42: Enclosure cover removal2. Squeeze the connector latch (Figure 43) of the battery connector on the circuit board and carefully pull on the connector to remove it from the circuit board pin contacts. Do NOT pull on the connector wires. If the connector is stuck, it can need to be gently rocked back and forth while pulling.Figure 43: Battery connectorOTE:NThe battery is held in place by the enclosure cover only. No other adhesive or locking mechanism is used.Battery Connector LatchPage 32 October 2013
Installation Manual3. Grasp and pull to remove the battery from the unit (Figure 44) and safely discard the battery (see "Battery Disposal" on page 33).Figure 44: Battery removal4. Place the new battery into the enclosure with the battery label “This Side Out” visible, as shown.5. Carefully install the battery connector onto the circuit board. Insert the connector only far enough so that the connector latch engages. Verify that proper connector polarity is observed.6. Install the new enclosure cover provided with the battery kit. Tighten each of the four cover screws to 16 inch-pounds, maximum, being careful to not overtighten any of the screws.Battery DisposalThe battery contains lead and should be handled and disposed of in accordance with local, state and federal regulations. Refer to Badger Meter Battery Handling Safety Guide MRT-SG-02, available at www.badgermeter.com, for more information. FAILURE TO PROPERLY DISPOSE OF A LEAD ACID BATTERY MAY RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE FROM ACID BURNS. Page 33 October 2013
ORION® SE II Network Gateway TransceiverREMOTE ANTENNA INSTALLATION This section provides instructions for installing the TX/RX antennas and/or the backhaul antenna separately from the ORION SE II network gateway transceiver.The ORION SE II network gateway transceiver (“gateway”) is designed to allow remote antenna mounting. The gateway ships in a direct mount configuration but the antennas can be separated from the enclosure assembly and remotely mounted using the antenna mounting bracket and antenna cables and connectors as defined in the Badger Meter specifications. Antenna cables and cable connectors are to be installed and mounted per cable and connector manufacturer instructions. MPORTANTIProfessional installation of the ORION SE II Network Gateway Transceiver per Badger Meter installation instructions is required. Installation, mounting and disposal shall be in accordance with all local, state and federal regulations. When installing the network gateway transceiver, the customer is responsible for complying with local, state and federal codes and guidelines as well as applicable industry standards, such as ANSI/TIA/EIA 222 (structural standards for steel antenna towers and antenna supporting structures) and the National Electrical Code (NEC). Proper grounding is necessary, and in the case of a wooden pole, a dedicated copper ground wire should be used for lightning protection. OTE:NThe ORION SE II Network Gateway Installation Form in this manual must be completed for each installation and returned to Badger Meter. The three-page form starts on page 43. Antenna Maximum Distance• Distance maximum for remote TX/RX antennasUp to 200 feet maximum from the gateway enclosure• Distance maximum for remote backhaul antennaUp to 100 feet maximum from the gateway enclosureRemote Installation Additional PartsThe following parts have been approved by Badger Meter and are required for remote antenna installations at the distances indicated. Make sure all required parts are ready to use before starting a remote installation. Substitutions are not allowed.OTE:NParts are supplied by the installation contractor unless otherwise marked. Antenna Distance (feet)Antenna Coaxial Cable Cable Connectors Remote Flex Cable Remote Antenna Mounting Bracket Kits (One kit required per antenna bracket) TX/RX 0…60' Times Microwave LMR-400-DB (2 per gateway)Times Microwave EZ-400-NMH-X (4 per gateway)N/AV-block Mounting Kit (PN: 66681-001*)Banding Mounting Kit (PN: 66042-004*)TX/RX 61…200' CommScope® AVA6-50 (2 per gateway)CommScope 114EZNF (4 per gateway)Coax cables kit P/N: 67809-001* (1 kit with 4 cables per gateway) Backhaul (GPRS)0…100' Times Microwave LMR-400-DB (1 per gateway)Times Microwave EZ-400-NMH-X (2 per gateway)N/A*Order part/kit from Badger Meter Page 34 October 2013
Installation ManualAssembly Size, Weight, Wind Loading Refer to "Specifications" on page 6 for the complete specifications list.Height Width Depth Weight Wind Loading AreaDirect Mount Antennas Assembly (includes gateway enclosure, TX/RX antennas, backhaul antenna and mounting brackets) 43.8" 15.5" 6.5" 23.2 lb 1.5 ft2Remote Mount Antennas Gateway enclosure with mounting bracket 10.3" 14.5" 6.5" 17.5 lb 1.0 ft2TX/RX antennas with mounting bracket 21.3" 15.5" 2.9" 4.8 lb 0.8 ft2Backhaul antenna with mounting bracket 16.6" 4.2" 2.1" 0.9 lb 0.2 ft2Mounting HardwareV-Block mounting kit 1.6 lbBanding mounting kit 1.0 lbWeatherproofing for Connector/Cable Connections Weatherproofing material should be provided by the installation contractor. Badger Meter recommends weatherproofing for all connections according to cable and connector manufacturer recommendations. Weatherproofing provides additional moisture protection and will prevent the connections from loosening due to vibrations.MPORTANTIAll external antennas are designed with vent holes. Any weatherproofing applied to the Type N connectors must not obstruct this venting or the antenna can be damaged. • On the TX/RX antennas, small vent holes are located at the bottom end of the antenna, next to the Type N female connector as shown in Figure 45.Figure 45: Vent holes at bottom of TX/RX antenna• On the backhaul antenna, the vent holes are located at each end (Figure 46). At the bottom end with the Type N male connector, the vent holes are on the outside, on the metal section. At the top, the holes are incorporated into the cap. Figure 46: Vent holes at bottom and top of backhaul antennaVent HolesVent HoleVent HoleVent HolePage 35 October 2013
ORION® SE II Network Gateway TransceiverInstallation Considerations To help maximize the performance of the ORION SE fixed network system, the following installation guidelines and recommendations should be considered when selecting mounting locations for gateways.The utility is responsible for properly positioning the gateway. For optimal reception and transmission, locate the gateway transceiver and antennas in line-of-sight view of the desired endpoints.• Avoid installing the gateway or remotely mounted antennas next to or between objects such as tall buildings, towers, bridges, highway overpasses or signs that obstruct line of sight with the endpoints.• Avoid installing the gateway or remotely mounted antennas near RF transmitters or other sources of RF radiation including high-power in band and near-power sources such as pagers, cellular 900 MHz transmitters and communications transmitters. Other potential sources of RF radiation include power line transformers, neon or fluorescent signs, RADAR transmitters and SCADA systems. If the gateway is to be located near other RF radiators, a minimum distance of 100 feet horizontal separation and 10 feet vertical separation must be maintained between the gateway and the source of RF radiation.• Mount the gateway as high as possible above average terrain, within the limits of the 300-foot power cable, and maintain a 360 degree view of the horizon.• Minimum standoff distance of two (2) feet from any structure is required.• The gateway transceiver or remotely mounted antennas should be positioned no closer than 25 feet from the nearest endpoint.• Avoid installing the gateway transceiver antennas inside metal enclosures or inside of a building as the antennas cannot communicate if surrounded by metal.Required Antenna TestsOnce the antennas have been installed, but prior to attaching the antenna assembly to the gateway enclosure, the installation contractor must take a VSWR reading on the remotely mounted antenna system. The actual measurement should be recorded and provided to Badger Meter as part of the installation information for each gateway. • For the TX/RX antennas, the VSWR meter should be set to 915 MHz. • For the backhaul antenna, the VSWR meter should be set to 900 MHz.• VSWR measurement 1:1…2:1 (for example, 1.2:1, 1.5:1 or 1.9:1) is acceptable. Any objects that come into contact with the antenna during this test will affect the outcome of the VSWR measurement. In order to properly make this measurement, the antenna must be located in free space (holding the antenna by the cable below the Type N connection is acceptable), away from any metallic objects. OTE:N All installation cables and devices (for example, lightning arrestor) must be included for the VSWR measurement.Report the VSWR reading to Badger Meter for each installation using the ORION SE II Network Gateway Installation Form. The three-page form starts on page 43.Page 36 October 2013
Installation ManualRequired Installation PicturesThe installation contractor is required to provide electronic images of each gateway installation to Badger Meter as follows. • View from the ground to the remote antennas• 360-degree view (north/south/east/west-facing) from the antenna mounting structure and from the gateway enclosure• Pictures showing any other antennas in the proximity of the gateway antennas as well as potential obstructionsRefer to the ORION SE II Network Gateway Installation Form for a complete list of required photos. The three-page form starts on page 43.Page 37 October 2013
ORION® SE II Network Gateway TransceiverRemote Antenna Installation InstructionsRemote antenna installations must be performed by a professional installation contractor to ensure compliance with FCC regulations.FAILURE TO READ AND FOLLOW THE INSTRUCTIONS PROVIDED CAN LEAD TO MISAPPLICATION OR MISUSE OF THE ORION SE II NETWORK GATEWAY TRANSCEIVER, RESULTING IN PERSONAL INJURY AND DAMAGE TO THE EQUIPMENT.1. Unpack the ORION SE gateway assembly from the box. Locate and retain any accessories packaged with the gateway. OTE:N The GPRS backhaul antenna is not connected when shipped.2. For each TX/RX antenna, cut and remove the cable ties holding the antenna cable to the gateway enclosure. Disconnect the TX/RX antenna cable/connector assembly from connectors located on the enclosure and base of each antenna (Figure 48).Figure 47: Gateway assembly with GPRS antennaFigure 48: Disconnect cables and connector assemblies3. Remove the antenna cable/connector assemblies but retain for future use should direct connection of the antennas be required in the future. Page 38 October 2013
Installation Manual4. Disconnect the enclosure from the backplate by removing the two (2) locknuts from each side of the enclosure (Figure 49). Retain the locknuts as they will be used later to reattach the enclosure to the backplate.5. Carefully lift the enclosure o of the backplate using caution to not damage the backhaul antenna cable.Figure 49: Disconnect enclosure from backplate6. There are three locknuts holding the TX/RX antenna mounting bracket on the enclosure backplate (Figure 50). Remove those and separate the antenna bracket and antennas from the enclosure backplate. Figure 50: Remove antenna mounting bracket locknuts7. Once the antenna mounting bracket is removed, reattach the enclosure to the mounting backplate. 8. Attach the antenna bracket to the remote mounting structure using either V-block mounting hardware or Band-IT banding, depending on the structure. The example shown in Figure 51 is using V-block mounting hardware. A side view of the mounting hardware is shown in Figure 52.Figure 51: Antenna bracket attached with V-block mounting hardwareFigure 52: V-block mounting hardware side viewPage 39 October 2013
ORION® SE II Network Gateway Transceiver9. Prepare each of the antenna cables and connectors per manufacturer’s instructions and connect to the Type N female connector at the bottom of each antenna. Tighten each Type N connector to 8…12 inch-pounds. To approximate this measurement without a torque wrench, nger tighten the Type N connector and then tighten an additional 1/16 inch turn with pliers.OTE:NA lightning arrestor is recommended for all remote antenna installations. Refer to "Lightning Arrestors" on page 26 for additional information.Figure 53: Type N female connector10. Collect the required VSWR readings after the antennas are installed in their nal locations. Record the information on the form provided by Badger Meter. Refer to "Required Antenna Tests" on page 36.11. After the antenna tests are completed, connect the TX/RX antenna to the Type N female connector on the gateway enclosure (marked ”TX/RX Antenna’’). The antenna cable can be connected directly to the enclosure. If needed, a 3-foot coaxial cable with Type N male connectors (PN: 67628-001) can be used to transition from the antenna connector to the Type N female connector on the enclosure. Figure 54: TX/RX Antenna connector12. Loosen the four (4) captive screws on the gateway enclosure cover. Remove the cover, attach the internal backup battery and reattach the cover. Refer to "Connecting the Battery Backup" on page 9 if you need help.13. Wire the M12 connector according to the instructions provided and attach the power cable to the gateway enclosure.14. Mount the gateway enclosure and backplate using V-block mounting hardware or Band-IT banding kit as appropriate. Refer to "Using the V-block Clamps Mounting Hardware" on page 14 for details. Type N Female ConnectorPage 40 October 2013
Installation Manual15. Connect the AC adapter and power cord to the gateway power cable using the attached 308 connector and verify the LED indicator on the bottom of the enclosure is on with a steady green light, indicating the gateway is being AC powered as shown in Figure 55. OTE:NA red blinking light indicates the gateway is being powered only by the internal backup battery. No light indicates the gateway is not receiving AC or backup battery power.Figure 55: Gateway on AC power Figure 56: Gateway on battery power16. Complete the ORION SE II Network Gateway Installation Form and send the completed form to Badger Meter with any attachments. The three-page form starts on page 43.The remote TX/RX antenna connection is complete. Remote Backhaul Antenna InstallationBefore installing the backhaul antenna in a remote location, first determine if a remote installation is needed.In the location selected for the gateway, test the GPRS backhaul connection while the backhaul antenna is still connected to the gateway by doing the following.OTE:NFor testing the backhaul connection, make sure the gateway ReadCenter® Monitor server is running, the enclosure cover is o the gateway so the circuit board is visible, the backhaul antenna is connected to the gateway and AC power is available for the gateway. 1. Turn on the gateway AC power. On the circuit board in the lower left quadrant, next to the SIM card slot, look for the LED labeled ”TCP“ (Figure 57). The TCP LED will light when the backhaul links with the server, signifying a connection.Figure 57: Backhaul antenna LED”TCP“ LEDPage 41 October 2013
ORION® SE II Network Gateway Transceiver2. If there is a connection, the backhaul antenna bracket and antenna can remain connected to the gateway. Remote installation is not required for the backhaul antenna. If there is no connection, remove the backhaul antenna bracket from the gateway. There are two locknuts holding the backhaul antenna mounting bracket on the enclosure backplate. Remove those to separate the antenna bracket and GPRS antenna from the enclosure backplate.3. Move the antenna bracket with the GPRS antenna to the nearest outdoor location and test again. 4. If there is a connection, mount the backhaul antenna bracket. If there is still no connection to the gateway, move the antenna bracket and GPRS antenna to the highest location available, up to 100 feet away from the gateway enclosure. 5. Mount the backhaul antenna bracket using either V-block mounting hardware or Band-IT banding, depending on the structure. OTE:NThe antenna can be inverted as shown in Figure 58 for easier mounting.Figure 58: Inverted backhaul antenna bracket6. Prepare the cable and connector per manufacturer's instructions and connect to the Type N male connector at the bottom of the backhaul antenna. OTE:NA lightning arrestor is recommended for all remote antenna installations. Refer to "Lightning Arrestors" on page 26 for additional information.7. Collect the required VSWR readings after the antenna is installed in its nal location. Record the information on the form provided by Badger Meter. Refer to "Required Antenna Tests" on page 36.8. Connect the backhaul antenna to the Type N female connector on the gateway enclosure (marked ”Backhaul Antenna Only”). The backhaul antenna cable can be connected directly to the enclosure. If needed, a 3-foot coaxial cable with Type N male connectors (PN: 67628-001) can be used to transition from the backhaul antenna connector to the Type N female connector on the enclosure. Figure 59: Backhaul Antenna connector9. Complete the ORION SE II Network Gateway Installation Form and send the completed form to Badger Meter with any attachments. The three-page form starts on page 43.The remote backhaul antenna connection is complete. Page 42 October 2013
Installation Manual ORION®SE II Network Gateway Installation Form Instructions: Complete a separate form for each gateway installation. Return completed form(s) and attachments according to the instructions on the last page of the form. If you have questions about this form, contact Badger Meter Technical Support, TechSupport@BadgerMeter.com or call 800-876-3837. ORION SE Network Gateway Transceiver Information All installations – Complete table below. Gateway Serial Number Installation Date Location (street address or cross streets) Gateway Power Source (location and description) Mounting Structure (description of the structure the transceiver and antenna(s) are mounted on, including brackets) Actual Installed Height (above ground level) GPS Latitude GPS Longitude Location Comments Page 43 October 2013
ORION® SE II Network Gateway TransceiverCables & Connectors Remote antenna installations only – Antenna cables and connectors are not included and are to be supplied by the professional installation contractor. Exact parts specified in Badger Meter installation documentation must be used. Substitutions are not allowed. Confirm parts used by completing table below. TX/RX Antenna Left TX/RX Antenna Right Backhaul Antenna Cable Part Number Cable Length Connector Part Number Flex Cable Kit Used?  Yes  No  Yes  No  Yes  No VSWR Measurement Connection Waterproofing Method Grounding Method Lightning Arrestor (manufacturer and model/part number) Confirmation Photographs All installations – Photographs of the installation are required as outlined. Confirm photos taken by completing table. Installation Pictures  Ground level view of antenna assembly  Antenna cable connections (provide all)  Other antennas in proximity  East-facing line-of-sight from antenna assembly  West-facing line-of-sight from antenna assembly  North-facing line-of-sight from antenna assembly  South-facing line-of-sight from antenna assembly  Installed gateway enclosure and power source  Potential obstructions  Lightning arrestor with ground connections  Other _________________________________  Other _________________________________  Other _________________________________ Badger Meter ORION SE II Network Gateway Installation Form Page 44 October 2013
Installation ManualComments Installation Comments Attach additional pages as needed I certify the ORION SE Network Gateway Transceiver and any remote antenna installations, if applicable, have been completed per Badger Meter documentation and instructions. Installer Name (print): _____________________________________________________________________________ Title: ___________________________________________________________________________________________ Installation Company: _____________________________________________________________________________ Date: ___________________________________________________________________________________________ Signature: _______________________________________________________________________________________ Instructions for Returning the Form Return this form and attachments to Badger Meter by one of the following methods. Email: TechSupport@BadgerMeter.com Subject Line: Gateway Installation Mail: Badger Meter Inc. Attn: Gateway Installation P.O. Box 245036 Milwaukee, WI 53224-9536 Fax: 888-371-5982 Attn: Gateway Installation Badger Meter ORION SE II Network Gateway Installation Form Page 45 October 2013
ORION® SE II Network Gateway TransceiverPage 46 October 2013
Installation ManualINTENTIONAL BLANK PAGEPage 47 October 2013
www.badgermeter.comORION and ReadCenter are registered trademarks of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specications without notice, except to the extent an outstanding contractual obligation exists. © 2013 Badger Meter, Inc. All rights reserved. The Americas | Badger Meter | 4545 West Brown Deer Rd | PO Box 245036 | Milwaukee, WI 53224-9536 | 800-876-3837 | 414-355-0400México | Badger Meter de las Americas, S.A. de C.V. | Pedro Luis Ogazón N°32 | Esq. Angelina N°24 | Colonia Guadalupe Inn | CP 01050 | México, DF | México | +52-55-5662-0882Europe, Middle East and Africa | Badger Meter Europa GmbH | Nurtinger Str 76 | 72639 Neuen | Germany | +49-7025-9208-0Czech Republic | Badger Meter Czech Republic s.r.o. | Maříkova 2082/26 | 621 00 Brno, Czech Republic | +420-5-41420411Slovakia | Badger Meter Slovakia s.r.o. | Racianska 109/B | 831 02 Bratislava, Slovakia | +421-2-44 63 83 01Asia Pacic | Badger Meter | 80 Marine Parade Rd | 21-04 Parkway Parade | Singapore 449269 | +65-63464836 China | Badger Meter | Rm 501, N° 11 Longyue Apartment | N° 180 Longjin Rd, Jiuting Songjiang District | Shanghai, China | 201615 | +86-21-5763 5412

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