Baolong TPMS201 Tire Pressure Monitoring System User Manual
Shanghai Baolong Industries Corporation Tire Pressure Monitoring System Users Manual
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Users Manual
TM TPMS DIGITIRE TPMS-201 www.baolong.biz www.digitire.com User s Guide User Guide 用户手册(简体中文) Standard cold inflation pressure Part Nr. Shanghai Baolong Industries Corporation 71,Maosheng Rd.,Dongjing ,Songjiang,Shanghai 201619,China Tel: +86-21-57690000 Fax: +86-21-57690035 E-mail:sbic@chinabaolong.net PSI Bar Kpa TPMS-201A 29~35 2.0~2.4 200~249 TPMS-201B 36~42 2.5~2.9 250~299 TPMS-201C 43~51 3.0~3.5 300~350 Shanghai Baolong Industries Corporation reserves the right to change the contents of this manual at any time and without notice. The information contained in this manual is proprietary and must not be reproduced without prior written consent from Shanghai Baolong Industries Corporation. Dear customers, Please use the serial number shown below to register on our website www.digitire.com. This will help you to This product requires a trained technician to install or use the following services: remove. Ensure that you follow the User's Guide closely. Any incorrect installation or removal may damage the product. 1. Timely after-sale service; 2. Promotional information on all our products; 3. Communication among the Digitire TPMS users. Whenever you hear “ Beep-Beep” or “ Beep-Beep- Beep” beeping sound, or see an or an on the display, you must pull the vehicle over to a safe area where you can check and correct the problem. CONTENT 1 Brief introduction 2 How the system works 3 Installation manual (For professional user only) 1 Brief Introduction Thank you very much for choosing Digitire TPMS. As a 3.1 Installation of sensor reliable vehicle proactive safety device, it provides real-time 3.2 Installation of antenna monitoring of all the tires, including air pressure and 3.3 Installation of receiver temperature. It will give warnings about abnormal conditions 3.4 Installation of display such as slow leakage, rapid leakage, low pressure, high 3.5 How to remove the sensor 4 Key functions and operation guidelines 10 4.1 Key functions 10 4.2 Data display 11 4.3 Warning signals 12 4.4 Resetting the system 14 4.5 ID Module checkout 14 4.6 Changing wheel positions 16 4.7 Replacing a sensor 17 5 Trouble shooting 18 6 Specifications of the product 19 pressure and high temperature. In addition, Digitire TPMS can identify its corresponding components easily after wheel change or sensor change. The whole package consists of the components as follows: Four sensors 7 The authentication announcement for Europe and North America, and the corporation's declarations 7.1 FCC's authentication announcements 20 20 7.2 European regulations announcements 21 7.3 Product Application and warnings 22 8 Others 23 9 Warranty 24 Two antennas User's guide Strips Two double-sided sticky tapes A receiver A display A sticker Display detailed key : RESET Key 3 Installation Manual ID module (For professional technicians only, end users can skip this section and go directly to #4, Key Functions and Operation Guidelines) 3.1 Installation of sensor Key button Front surface Reverse side Holding key 2 How the system works ①Self-lock screw ④Plastic washer ⑤metal washer ②Electronic module A sensor is installed with the valve stem in each wheel, ⑥Nut ③Valve stem monitoring the pressure and temperature conditions inside ⑦Valve cap each wheel of the vehicle, and wirelessly sends the data it collects to the receiver through two antennas. The receiver then transfers the data by wire to the display, which is installed on the dashboard and digitally displays the pressure and temperature. The system continuously analyzes the data to detect any abnormal conditions. It will trigger different alarm settings to report various abnormal conditions. Sensor Before installation, make sure you identify each sensor (A, B, C and D) respectively. Each sensor has its own electronic module and nut. For example, you can easily distinguish the “C” electronic module because the letter “C” is at the very end of the S/N. (e.g. T5200-SM5300-050816-015B-C). Each nut also has an engraved letter that show which sensor it belongs to. Sensor Antenna Receiver Dispiay Antenna Sensor Sensor T5200-SM5300-050816-015B-C 3.1.1 Use a self-locking screw ① to join Each sensor has a corresponding ID module. With four ID electronic module ② and valve stem ③ modules mounted on two sides, the display resembles a together. The assembly is adjustable to fit the vehicle with four wheels. The ID modules should be placed various angles of the rims. in the same positions on the display as the corresponding sensors are installed on the vehicle. For instance, if the “C” sensor is installed in the left rear wheel position, then 3.1.2 Insert the valve stem through the rim hole the corresponding “C” ID module has to be placed in the from inside. Adjust the angle between the valve “left rear wheel” position on the display. The manufacturer stem and the electronic module to fit the rim has set as the default that A, B, C and D ID modules are properly, and then screw tight the valve stem. placed respectively on the Left Front Wheel (LFW), Right Front Wheel (RFW), Left Rear Wheel (LRW) and Right Rear Wheel (RRW). 3.1.3 Place plastic washer ④,metal washer ⑤ and nut ⑥ on the valve stem, and tighten with 3.5~4.5Nm (30~40inch pounds) torque. 3.1.4 Lock the rim on the tire changer. (If the 12 mounting head of the tire changer is positioned at 12 o'clock, then the valve should be at the 7 o'clock position.) Apply lubricant on both tire bead and rim. Mount the lower tire bead on the rim. Ensure that the tire bead does not touch the electronic module during mounting. 3.2 Installation of antenna 3.1.5 Mount the upper tire bead the same way. (If the mounting head of the 12 3.2.1 Installing the antenna tire changer is positioned at 12 o'clock, Place the two antennas underneath the then the valve should be at the 5 rubber layers of the two 'A' posts along o'clock position.) Inflate the tire to the fringe of the Dashboard. nominal pressure. 3.2.2 Place the cable of the antenna along the front edge of the dashboard. 3.1.6 Apply soapsuds on the valve tip. If no leakage is found, put on the valve cap ⑦.Otherwise determine the reason for the leakage and reinstall this sensor. 3.3 Installation of receiver 3.3.1 Tighten the connecting nut of 3.1.7 Dynamic balance the wheel the antenna cable to the receiver only before it is put back on the vehicle. finger tight. Do not twist the cable. Connecting nut Use the same procedures to install the other three sensors. Please install A, B, C, and D sensors on the Left Front Wheel (LFW), Right Front Wheel (RFW), Left Rear Wheel (LRW) and Right Rear Wheel (RRW) respectively. 3.3.2 Remove the cover on the side of Recciver the dashboard or below the dashboard. Align all receiver cables. Fasten the receiver on the metal frame inside the dashboard with a strap or double-sided tape. 3.3.3 Now, if correctly connecting the red wire and the blue wire from the 3.5 How to remove the sensor (When removing or replacing a sensor and taking off or changing the tire from the rim of the wheel) receiver with the positive power cable 3.5.1 Deflate the tire and remove the out of battery and the negative >90 ground in the circuit board of the car tire bead away from the rim. Make sure to always set the bead breaker respectively, the screen background will be lighted up in blue and displaying “000”at the four corners in the display. at least 90 degrees from the valve stem to avoid damaging the electronic module. Then, the joint 3.5.2 Firmly fix the wheel on the turntable clamps. (If the mounting connecting wires should be safely 12 11 wrapped with friction tape. wheel weights from the rim. Push the head of the tire changer is positioned at 12 o'clock, then the valve stem 3.3.4 Tie up all the cables with a strap and put in the compartment. Then replace the dashboard cover. should be at the 11 o'clock position.) Apply lubricant to both tire bead and rim, and then dismount the upper tire bead. 3.5.3 Use the same procedure to 12 3.4 Installation of display Fix the display unit on the dashboard dismount the lower tire bead. (If the mounting head of the tire changer is at with double-sided tape. Do not block the 12 o'clock position, then the valve the driver's view. Pay attention to the should also be at the 12 o'clock viewing angle of the display. position.) 3.5.4 Final inspection: Visually inspect the rim, valve The little screen is displaying as follows: stem and electronic module to ensure no damage has LFW pressure (or Temperature) occurred. Leakage icon Pressure unit 4 Key Functions and operation guidelines LRW pressure (or Temperature) RFW pressure (or Temperature) Temperature unit Abnormality icon RRW pressure (or Temperature) 4.1 Key functions 4.1.1 The sensors continuously monitor the air pressure 4.2 Data display To read the tire pressure and and temperature of the tires. temperature of each tire, simply press the key button on the 4.1.2 When tire pressures and temperatures are all at normal settings, the sensor will transmit data to the Temperature mode display. Press again to switch receiver at eight-minute intervals. Every time the between air pressure and display receives the latest data, it will refresh and temperature. display the tire pressures and temperatures of all four tires. Pressure mode 4.1.3 If the sensor detects any abnormal condition, it will immediately send the signals to the display. The display will instantly give an alarm and indicate the When pressing the key button, the background will light up for 9 seconds before it turns off. problem. 10 11 Abnormality warning 4.3 Warning Signals 4.3.1. Hear When you hear the warning sound “ Beep-Beep” or Low Pressure warning Pressure is lower than problem. 1.6Bar(23PSI)--------TPMS-201A 1.9Bar(28PSI)--------TPMS-201B 2.3Bar(33PSI)--------TPMS-201C 4.3.2. Check High Pressure warning Pressure is higher than “Beep-Beep-Beep”, pull over to a safe area to check the When you hear the warning sound, please check the warning icons on the display. The background will light up 3.2Bar(46PSI)----TPMS-201A 3.8Bar(55PSI)----TPMS-201B 4.3Bar(62PSI)----TPMS-201C automatically. a. If you see an , that means one of the tires has a high temperature or an abnormal pressure (high or low) b. If you see an , that means one of the tires is leaking High Temperature warning The temperature inside the tire is higher than 80 C(176 F) rapidly. c. If no icon appears, that means one of the tires is leaking Rapid Leakage warning Changes of pressure is greater slowly. than 0.08 Bar/15 seconds 4.3.3. Locate Each number on the display has a square frame. If the frame has disappeared, this tire is the problem tire. Slow Leakage warning Changes of pressure is greater The warning signals are shown as below: 12 than 0.15 Bar within 10 days 13 4.4 Resetting the system If the 6-digit ID number shown on the display matches the The system has to be reset to re-identify corresponding 6-digit ID number on the ID module, the the ID module in the following situations. system is working Properly. Otherwise it isn't. In this case, 1) Replace the ID module; pull out the ID module and put it back properly. If the 2) Interchange the positions of the ID problem still exists, the sensor and its ID module need to be modules and sensors; Or, if the display continues to show some RE-SET Key replaced. incomprehensible codes or “---”, or the Press and hold the button again for 3 seconds and the data does not refresh, you may press the reset button on the system will resume normal working condition. back of the display to restart. 4.5 ID Module checkout Before pulling out the ID module, firmly If you see one or more “---” on display, push the holding key on the back of the display. Otherwise the ID module may ID module may not be properly plugged be damaged. into the display. Press and hold the button on the display for 3 seconds and Holding key the system will begin the checkout process. Each ID module has a 6-digit Important: ID code. The display will show the first 3 When plugging the ID module into the display, make sure the digits. Press again and it will show the “needle plugs” on the ID module line up with the slot form on the side of the display. Otherwise the ID module could be last 3 digits. damaged when plugged in by force. 14 15 4.6 Changing wheel position 4.7 Replace sensor Each sensor and its corresponding ID module have the When you replace a sensor, first install the new sensor in the same ID code. With four ID modules mounted on two sides, wheel. Then plug the ID module came with the sensor in the the display resembles a vehicle with four wheels. The ID modules should be placed in the same positions on the display as the corresponding sensors are installed on the corresponding position of the display. For example, if you replaced a sensor in the RRW (Right Rear Wheel), then you should plug the new ID module in the lower right position of the display. vehicle. Therefore when you change a wheel position, the ID module position should also be changed. For example, if you interchanged the LFW (Left Front Wheel) and the LRW (Left Rear Wheel), you should also interchange the positions of the upper left ID module and the lower left ID module. 16 17 5 Trouble shooting Problem 6 Parameters of the product Probable reason Solution Sensor Weight :36 g ( 1.26 oz. ) Dimensions : 1.5 X 2.8 X 6.4 cm ( 0.59 x 2.50 x 1.11 inch ) “- - -”shows on the display 1. ID module is not properly connected with the display ID Module checkout. See 4.5. Operating Temp. Range : -40 C to 125 C (-40 F to 257 F) Pressure Accuracy: 0.05 Bar (0.73 PSI) Temperature Accuracy : 2. System failure 3. Receiver did not receive the signal from the sensor 1.Data does not refresh; 2.Back light does not turn off; System failure 3.The display continues to show incomprehensible codes. 2 C (3.6 F) Press RESET key to restart the system Battery life : 5 years (Theoretically estimation: 10 years ) Contact your distributor Frequency : 433.92MHz Maximum range : 5.4 Bar (78 PSI) Receiver Power Consumption: Max : 220mW Power Supply : DC12 Volt Weight : 48 g (1.7 oz.) Press RESET key to restart the system Dimensions : 2.3 X 3.7 X 8.8 cm ( 0.91 x 3.47 x 1.46 inch ) Operating Temp. Range : -40 C to 85 C (-40 F to 185 F) Display Power Consumption ;Regular : 130 mW Max : 230mW Power Supply : DC12 Volt Nothing shown on Display power cord is the display not properly plugged in Weight : 75 g ( 2.65 oz. ) Contact your distributor Dimensions : 2.2 X 4.9 X 7.7 cm ( 0.87 x 3.03 x 1.93 inch ) Operating Temp. Range : -20 C to 70 C (-4 F to 158 F) Pressure resolution : 0.01Bar (0.2PSI) Temperature resolution : 1 C(2 F) 18 19 7.2 European regulations announcements 7 The authentication announcement for Europe and Nor th America, and the cor poration's declarations. This device complies with all European Electromagnetic 7.1 FCC's authentication announcement equipment has been tested and found to comply with the This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of compatibility regulations (95/54/EC and EN300 220-1). The above regulations, and in addition it meets the requirements for low powered transmitters/receivers as defined by the relevant radio approval authority. The regulations are designed to provide reasonable protection against harmful interference or susceptibility. Changes made to this device without the express approval of Shanghai Baolong Industries Corporation. may void the user's authority to use this device. the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to consult the dealer for help. Changes or modifications to this device without the express approval of Shanghai Baolong Industries Corporation may void the user's authority to use this device. 20 21 7.3 Product Application and Warnings 8 Others 7.3.1 Product Function This is a monitoring device. It provides real-time monitoring on each tire for pressure and temperature, and gives warning to any abnormal condition. The driver should react promptly to the warning and correct the problem. 7.3.2 Important Notice about Installation This product should only be installed by a trained technician according to the manufacturer's instructions. All instructions are in the user's manual and/or CD. 7.3.3 Application We recommend to use in cars or light trucks with 4 tubeless tires. We have 3 types of TPMS for different vehicles with different cold inflation pressure. Please refer to the application chart as follows: 8.1 Standard cold inflation pressure Part Nr. PSI Bar Kpa TPMS-201A 29~35 2.0~2.4 200~249 TPMS-201B 36~42 2.5~2.9 250~299 TPMS-201C 43~51 3.0~3.5 300~350 When you park the vehicle, the tire temperature will decrease and thus the tire pressure will also decrease. If the system gives rapid leakage warning within half an hour after parking the vehicle, this might be the reason and should be considered as normal. 8.2 If the display unit does not receive signals properly from a sensor, the system will detect it within an hour and show “---” on the corresponding location in the display. 8. 3 Sometimes you may see “ ---” when the vehicle is parked. This might be caused by the surrounding interference. This is normal. The display will show correct data when you start the vehicle. 8.4 Try to avoid parking the vehicle under strong sunlight. The LCD screen may be damaged after one hour of If you need the TPMS beyond above pressure ranges, we can custom it according to your requirement. 7.3.4 Warning When you observe any warning, immediately reduce speed and pull the vehicle to a safe place, where you can inspect and repair the tire. 22 exposure to 70°C (158°F) in-car temperature. 23 9 War ranty All other Warranties, explicit or implied, are disclaimed. All This Warranty covers substantial manufacture's defects in workmanship and materials. It does not cover any unit that is damaged beyond normal usage, not properly installed, subject to chemical contact, or other acts not sanctioned collateral agreements, which purport to modify this limited Warranty are of no effect. The absolute limit of liability is the purchase price of the unit. Digitire System inc. is not liable for any direct, consequential, indirect or punitive damages of any kind. by the Owner's Manual. All components are covered for one(1) year and unlimited mileage following the date of purchase. The Digitire Warranty will be honored by any authorized Digitire Dealer. The owner is required to provide dated proof of the purchase. The authorized dealer will determine if there is warrantable condition associated with materials and/or manufacturing workmanship. If a warrantable condition exists, the component will be replaced free of charge and shipping prepaid. The owner is responsible for any labor and installation charges. The warranty does not include any further obligation whatsoever, including but not limited to actual installation Type: TPMS-201; Voltage: DC 3.6V; Frequency: 433.92MHz; Temperature: -40℃ to 125℃; Transmitting Block This block is made up of Li-cell, Senor, CPU and Radio circuit. Through the supply of the Li-cell, the sensor accurately monitors the data. The CPU will operate the data and transmit the Radio, which including the pressure data, the temperature data and ID. Receiving Block This block is made up of power supply, radio receiving, CPU and display. Power supply is in charge of the supply to the whole block, the management of the radio receiving from the transmitter and transmission to the CPU. CPU operates the data, and then transmits them to the display. CPU will trigger the warning system in case abnormality happens. of the replacement unit on the customer’s vehicle. 24 25
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