Bendix Bw7535 Users Manual BW7535_US_000
2015-04-02
: Bendix Bendix-Bw7535-Users-Manual-682240 bendix-bw7535-users-manual-682240 bendix pdf
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Bendix® Air Disc Brake Chamber Service Information As fleets continue to experience the advantages of Bendix® Air Disc Brakes and the number of vehicles with this technology grows, there is an increasing need to have information on the brake chambers that are used on this equipment. To make it easier for you to service your vehicle(s), below is some key information on service part numbers, maintenance kits, and a cross reference guide. A. Universal Replacement Chamber Guide There are many OEM air disc brake chamber part numbers utilized by truck fleets. However, as with S-Cam chambers, the recommended service replacement part is provided in a “universal” configuration by Type and Size of the chamber itself. This greatly simplifies stocking requirements. Here is the Bendix Air Disc Brake Chamber universal part number quick reference guide. Bendix® EverSure® Air Disc Brake Spring Brake Chamber Type* Stroke T16/24 2.25” (57mm) T18/24 T20/24 T22/24 2.50” (63mm) T24/24 Spring Brake Universal Replacement Part No. Diaphragm Kit K042457 K052484 K043329 K052484 K041960 K052486 K043148 K052487 K043270 K052488 Clamp Ring Kit Dust Plug Bellows Kit K034202 K090594 K090235 K090236 K090237 3/8”-18 NPTF Ports *The chamber type is noted as TXX/5.6kN on the chamber bar code label. Note that 5.6kN refers to the force of the power spring. Air Disc Brake spring brake chamber for trailers part number K026451 has been replaced by part number K043329. NG-3™ Piston Style Spring Brake Chamber Type Stroke T14/24 Spring Brake Universal Replacement Part No. Diaphragm Kit Clamp Ring Kit — K026735 — K026731 K052484 T18/16 K027557 K052485 T18/24 K025670 K052486 K025669 K052486 K026737 K052488 K026734 K052488 T16/24 T20/24 T22/24 2.25” (57mm) 2.50” (63mm) T24/24 Size and Ref. Part Number are stamped here Bellows Kit K090235 K090236 K090594 3/8”-18 NPTF Ports K090237 Air Disc Brake Service Chambers Type Stroke T12 T14 Service New Universal Replacement Pc. No. K028227 2.25” (57mm) T16 K028039 K028226 Diaphragm Kit Clamp Ring Kit — — K052484 K090235 T18 K028022 K052486 T20 K028225 K052486 K028238 K052487 K028252 K052488 T22 T24 2.50” (63mm) K090236 Bellows Kit 3/8”-18 NPTF Ports K090594 K090237 Universal replacements may require re-clocking of the clamp band. See Bendix Service Data Sheet SD-02-4525 for instructions on re-clocking. 1 B. Bendix Air Disc Brake Chamber Maintenance Kit Contents The following describes the components included in the maintenance kits referenced in Section A (Diaphragm Kit, Clamp Ring Kit, Bellows Kit): Maintenance Kits for Air Disc Brake Chambers 7 5 8 1 3 2 4 6 Kit Contents Item No. Description Diaphragm Kit Clamp Ring Kit Bellows Kit 1 Diaphragm 1 — — 2 Bellow 1 — 1 3 Spring 1 — — 4 Lock Nut 2 — 2 5 Screw 1 1 — 6 Hex Nut 1 1 — 7 Spacing Sleeve 1 1 — 8 Clamp Ring — 1 — 9 Grease Packet (not shown) 1 — 1 Caution: Be sure to follow the instruction sheet included in the kit when servicing. The replacement diaphragm must match the original diaphragm. The clamp band torque is 20 ft-lbs. (28 Nm.) The mounting nut torque is 133 ft-lbs. (180 Nm.) For Specific Part No. information, please see section A. 2 C. Bendix Air Disc Brake Chamber – OEM to Universal AM Replacement Cross-Reference Information Bendix Air Disc Brake Service Chambers OEM Part No. Size Stroke Universal AM Replacement Kit 5016147 OEM Part No. 5020283 5016149 K031541 5016150 K031542 5016151 K034062 5016152 K034063 5016153 5016736 5016154 5016737 5016155 5016738 5016156 5016739 5016157 5016756 5016158 5016757 5016159 5016161 T16 2.25” (57mm) K028226 T18 2.50” (64mm) K028022 T20 2.50” (64mm) K028225 T22 2.50” (64mm) K028238 T24 2.50” (64mm) K028252 T18 2.25” (57mm) K028022 5018616 T20 2.50” (64mm) K028225 5017617 5019418 5016162 5019419 5017775 5019420 5017776 5019421 5018500 5019724 5018501 5019725 5019682 K031569 5019683 K031570 K025439 K034105 K025440 K034106 K026449 K044753 K026450 K044754 K034179 K044755 K034180 K044756 5016179 5016691 5016180 5016692 5016183 5016693 5016184 5016694 5016185 5016695 5016186 5016696 5016187 5019385 5016188 5019386 5016189 K035714 5016190 Stroke 5020282 5016148 5016160 Universal AM Replacement Kit Size T16 2.25” (57mm) K028226 K035715 5016191 5017180* 5016192 5017181* 5017995 5017773* 5017996 5017774* 5018299 5017787* 5018300 5017788* 5020042 5017789* 5020043 5017790* *OE PN had 57mm stroke and is no longer in production. All of these chambers can be serviced by Universal replacement T18 (64mm) part number K028022, but they should always be replaced in pairs across axle due to the stroke differences. Universal replacements may require re-clocking of the clamp band. See Bendix Service Data Sheet SD-02-4525 for instructions on re-clocking. 3 Bendix Air Disc Brake Service Chambers, continued OEM Part No. Size Universal AM Replacement Kit Stroke OEM Part No. 5016678 5016650 5016679 5016651 5016680 5016681 5016710 T22 K028238 T14 2.25” (57mm) K028039 T16 2.25” (57mm) K028226 T18 2.50” (64mm) K028022 5016653 5016654 5016655 5017096 5016656 5017097 5016657 5016665 5020018 5016666 5016668 Stroke 5016652 2.50” (64mm) 5016711 5016667 Universal AM Replacement Kit Size T12 5020019 2.25” (57mm) K028227 K031902 K031901 5019740 K025442 K025443 Universal replacements may require re-clocking of the clamp band. See Bendix Service Data Sheet SD-02-4525 for instructions on re-clocking. NG-3 Piston Style Spring Brakes OEM Part No. Size Stroke T18/16 2.25” (57mm) Universal Replacement AM Part No. (Piston Style) Ref PN K027557 K012314 5017187 Size and Ref. Part Number are stamped here 5017188 5017758 5017759 5017760 5017761 5016450 5016451 3/8”-18 NPTF Ports 5016452 5016453 5016454 2.25” (57mm) K026731 K011097 2.50” (64mm) K025670 K011236 5016455 5016941 5016942 5016722 5016723 T16/24 5016724 5016725 5016726 5016727 5016770 5016771 5018434 5018435 Universal replacements may require re-clocking of the clamp band. See Bendix Service Data Sheet SD-02-4525 for instructions on re-clocking. 4 NG-3 Piston Style Spring Brakes, continued OEM Part No. Size Stroke T18/24 2.50” (64mm) Universal Replacement AM Part No. (Piston Style) Ref PN K025670 K011236 5018436 Size and Ref. Part Number are stamped here 5018437 5018450 5018451 5019734 5019735 K025437 K025438 3/8”-18 NPTF Ports 5016264 5016265 5016279 5016280 5016281 5016282 5016283 5016284 5016285 5016286 5016287 T20/24 2.50” (64mm) K025669 K011101 T24/24 2.50” (64mm) K026734 K011109 T22/24 2.50” (64mm) K026737 K011106 5016288 5016289 5016290 5016775 5016776 5016784 5016785 K025435 K025436 5016463 5016464 5016465 5016466 5016467 5016468 5016469 5016470 K029173 K029174 5016933 5016934 5017710 5017711 Universal replacements may require re-clocking of the clamp band. See Bendix Service Data Sheet SD-02-4525 for instructions on re-clocking. 5 Bendix EverSure® Double Diaphragm ADB Spring Brakes OEM Part No. Size Stroke T16/24 2.25” (57mm) Universal Replacement AM PN – EverSure® ADB K042441 K042442 K042443 K042444 K042445 K042457 K042446 K042447 K042448 3/8”-18 NPTF Ports K043290 K043291 K043294 K043295 K043296 K043297 T18/24 2.25” (57mm) K043329 T16/24 2.25” (57mm) K042457 T18/24 2.25” (57mm) K043329 T20/24 2.50” (64mm) K041960 K043302 K043303 K043304 K043305 K057415 K057416 K057417 K057418 K059879 K059880 K065798 K059884 K059885 K065541 K066986 K066987 K066988 K066989 K039215 K039219 K039220 K039221 K039222 K039225 K039227 K039229 K039230 K039231 K039232 K057413 Universal replacements may require re-clocking of the clamp band. See Bendix Service Data Sheet SD-02-4525 for instructions on re-clocking. 6 Bendix EverSure® Double Diaphragm ADB Spring Brakes, continued OEM Part No. Size Stroke T20/24 2.50” (64mm) Universal Replacement AM PN – EverSure® ADB K057414 K059877 K059878 K041960 K065543 K043136 K043137 K043138 K043139 K043148 K059882 3/8”-18 NPTF Ports K059883 K072251 K043250 K043251 T22/24 2.50” (64mm) K043252 K043253 K043254 K043270 K043255 K043256 K043257 K043258 K043259 5017127 5017128 5017129 5017130 5017661 5017662 5020487 T18/5.4 2.25” (57mm) K043329 5020488 5020489 K026129 K026128 K026127 K026453 Universal replacements may require re-clocking of the clamp band. See Bendix Service Data Sheet SD-02-4525 for instructions on re-clocking. 7 Log-on and Learn from the Best On-line training that's available when you are Visit www.brake-school.com. 24/7/365. 901 Cleveland Street • Elyria, Ohio 44035 • 1-866-610-9709 • www.foundationbrakes.com BW7535 ©2013 Bendix Spicer Foundation Brake LLC • 10/13 • All Rights Reserved
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