Bob Long Gen1 Users Manual Intimidator Instruction
Bob-Long-Classic-Users-Manual-804404 bob-long-classic-users-manual-804404
2015-09-01
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May 2001 Table of Contents Title Page Safety.............................................................................................................................. 1 Warranty ......................................................................................................................... 2 Theory of Operation ........................................................................................................ 2 General Description ........................................................................................................ 2 Specifications.................................................................................................................. 3 Components.................................................................................................................... 4 Operation ........................................................................................................................ 7 Gas Configurations ......................................................................................................... 7 Ammunition Aspects ....................................................................................................... 8 Regulators ...................................................................................................................... 8 Electronics .................................................................................................................... 10 Disassembly/Assembly ................................................................................................. 14 Maintenance ................................................................................................................. 20 Troubleshooting ............................................................................................................ 21 Congratulations on your purchase of the Intimidator paintball marker. The Intimidator represents the latest in paintball marker technology at a very affordable price. Before operating your Intimidator, please read the entire manual carefully. WARNING This paintball marker is not a toy. Misuse or mishandling can result in serious injury or death. Every person within range of a loaded paintball gun must wear eye protection specifically designed for paintball. Recommended at least 18 years of age to purchase, 14 years old to use with adult supervision or 10 years old to use on paintball fields meeting ASTM standards F1777-97. Ensure you read entire instruction manual before operating your Intimidator. SAFETY Please follow all local, state, and federal laws concerning the operation and use of paintball markers. By purchasing this paintball marker you assume all liability. B.L.A.S.T. assumes no liability for injury or death due to misuse or mishandling of this marker. q Never point a paintball marker at anyone not wearing paintball-approved goggles. Even at the lowest possible operating velocity, a paintball will cause serious injury should it hit someone in the eye area. q Never look down the barrel of your marker with or without wearing paintball approved goggles. q Before performing any maintenance on the marker, ensure air source is disconnected and marker has been dry fired. q Leave the ON/OFF switch in the OFF position whenever marker is not operational. q Always insert barrel plug in barrel when marker is not operational. Remove only in designated operational areas. q Only play at commercial playing fields that have a chronograph, referees, and clearly marked safe areas. Chronograph your marker before each game to ensure marker is operating at a safe velocity. Safe velocity is considered to be 280 feet per second (fps). Intimidator-1 WARNING Make sure marker is not shooting at a dangerous velocity. Ensure all participants are wearing the proper paintball safety equipment. You will be held liable if someone is hurt by a paintball fired from your marker regardless of fault. WARRANTY B.L.A.S.T. warrantees the Intimidator against damages in manufacturing and defects. Electrical components are warranted for a period of 90 days. Wire harnesses located within the grip frame will only be warranted against manufacturing defects. For questions concerning your Intimidator manual please call (925) 625-7929. THEORY OF OPERATION The Intimidator marker is a solenoid controlled open-bolt design, very similar to the popular open-bolt blowback design found in the Spyder. The primary difference is that instead of a blowback re-cocking on a spring-loaded striker, the bolt is locked into a dual pressurized machined slider. The back of the chamber is pressurized to move the bolt forward, and the front is pressurized to move the bolt backward. This allows for very low cycling pressure, as well as much less cocking recoil. An electronic 4-way valve controls this slider. GENERAL DESCRIPTION The marker includes dual regulators. Both regulators are mounted on the front of the Intimidator, with standard 3/8-in. hex key velocity adjustments. The high-pressure regulator is mounted at the top of the regulator base and maintains the firing rate of the Intimidator. The low-pressure regulator, which is mounted directly below high-pressure regulator, maintains the cycling rate. All functions are electronically controlled via a circuit board and 4-way air valve. Settings are changed via a 2-button, internally lit Liquid Crystal Display (LCD) screen. Rates of fire are variable from 8.1 to 14 balls per Intimidator-2 second (bps), firing modes are from semi auto, full auto, 3 shot burst, 6 shot burst, turbo, and reactive. Located within the marker body is a pair of infrared anti chop eyes. The anti chop eye consists of a set of sensors mounted in the bottom of the breach to restrict firing until the ball has completely loaded in the breach. The trigger is fully adjustable, with adjustments for spring tension, pull restriction and firing pull. The gun will perform on CO2 or HPA/Nitro (factory recommended). The regulator base houses a standard ASA-threaded hole, for an external regulator or a gas-through grip. The marker includes a built in drop forward to help balance the marker. The Intimidator comes stock with a 10, 12, or 14 inch two piece Bob Long barrel. SPECIFICATIONS Model ................................................................................................................Intimidator Caliber.......................................................................................................................... .68 Action ................................................................................................... Electro-Pneumatic Power (air).......................................... CO2 or Compressed Air/Nitrogen (recommended) Power (electronics) ......................................................................................9-Volt Battery Cycle Rate..........................................................................up to 14 paintballs per second Effective Range.................................................................................................. 150+ feet Weight .............................................................................................. 2 pounds, 10 ounces Length .......................................................................................... (14” barrel) 22.5 inches (10” barrel) 19 inches Height.............................................................................................................. 10.5 inches Intimidator-3 COMPONENTS 1. Body Assembly • Feed Tube (attached w/black max) • Body • Decoration Block 2. Bolt Assembly • Bolt • 3 x 015 O-Rings Body Assembly 1 2 015 WARNING Grease Poppet Assembly every 2000 to 3000 rounds fired. Doing this will reduce cup seal wear. DO NOT use lightweight oil as lubricant. 3. 3 4 Poppet Assembly • Cone Shaped Spring • Poppet • 1 x 004 O-Ring • Cup Seal 004 006 5 6 015 011 7 011 WARNING Grease Ram Assembly every 2000 to 3000 rounds fired. Doing this will reduce O-ring wear. DO NOT use lightweight oil as lubricant. 4. 8 Ram Assembly • 1 x 006 O-Ring • 1 x 011 O-Ring • Ram 5. 9 Ram Sleeve • 2 x 015 O-Ring • 1 x 011 O-Ring • Sleeve Cap • 2 x Barbs w/fiber washers • Retaining Allen 6. Left Eye Sensor Harness w/female connector 7. Right Eye Sensor Harness w/male connector 8. Left/Right Eye Covers 9. Barrel Assembly (2 piece Bob Long) Intimidator-4 1. High Pressure Regulator • 3/16 Allen (velocity adjustment) • Regulator Housing • 1 x 016 O-Ring • Spring Base (washer) • Spring (orange) • 1 x 113 O-Ring • Piston • 1 x 010 O-Ring • Pin Valve Base (brass) • 1 x 006 Teflon O-Ring • Pin Valve • Pin Valve Spring 2. Low Pressure Regulator • 3/16 Allen (velocity adjustment) • Regulator Housing • 1 x 016 O-Ring • Spring Base (washer) • Spring (Grey) • 1 x 113 O-Ring • Piston • 1 x 010 O-Ring • Pin Valve Base (brass) • 1 x 006 Teflon O-Ring • Pin Valve • Pin Valve Spring 3. Regulator Assembly WARNING Grease Regulator Piston every 2000 to 3000 rounds fired. Failure to do this will result in excessive Regulator Housing wear. 1 113 016 010 006 Teflon 010 006 Teflon 2 113 016 3 015 Regulator Base • 2 x 015 O-Ring • 1 x Barb w/fiber washer • Base • Base Retaining Allen Intimidator-5 1. Trigger Frame • Trigger • Frame 2. Trigger Assembly 1 3 Trigger Adjuster • 3 x allen screws • Spring • Spring Base 3. 4 2 LCD Screen WARNING DO NOT use lightweight oil on marker. Oil will destroy internals of Air Valve. 4. Air Valve • Hosheta w/male Connector (2 black wires) • Humphreys w/male Connector (green/black wires) 5. Left/Right Grip • Left Grip w/LCD Screen Selection Membrane and female Connector • Right Grip 6. 12 Point Harness • Right Eye Sensor w/female Connector • Left Eye Sensor w/male Connector • LCD Screen Selection Membrane Male Connector 7. 8. 5 14 Point Harness • Connection to 9-Volt Battery • Connection to ON/OFF Switch • Connection to Indicator Light • Connection to Trigger Micro-switch • Air Valve Female Connector 6 7 Circuit Board WARNING 8 Ensure gun air is disconnected and gun is discharged before making any mechanical adjustments to marker internals or electronics. Intimidator-6 OPERATION GAS CONFIGURATIONS CO2 When operating the Intimidator on CO2 it is strongly recommended to use a form of the following: • High Flow Expansion Chamber • CO2 specific Regulator • Bottom Line w/tilt • Anti-Siphon Tank • Remote with Harness Mounted Tank Preset HPA/Nitrogen When utilizing a preset HPA/Nitrogen system it is best to use an external regulator. This reduces the possibility of over pressurizing the o-rings. Factory recommends 500 psi as output pressure. As most preset systems are around 800 to 850 psi output pressure, using an external regulator provides the opportunity to reduce output pressure to the factory recommended 500 psi. The internal high-pressure regulator continues to remain the dominant high-pressure regulator over the external regulator. Therefore, velocity adjustments will continue to be made at the internal high-pressure regulator. Adjustable HPA/Nitrogen This is the factory recommended means of airflow for the Intimidator marker. By setting the output pressure to 500 psi satisfies the air requirement for the marker and does not allow over pressurizing of the o-rings. Intimidator-7 AMMUNITION ASPECTS Hopper The Intimidator requires a high flow of paintballs to make full use of its features. To satisfy this the use of the motorized loaders are recommended. Paint Using top grade paint ensures the utmost in performance and accuracy. REGULATORS Low Pressure Regulator The low-pressure regulator (lpr) is mounted at the lower attachment point of the regulator base. Small velocity adjustments are made at the lpr. Velocity adjustment is achieved with a standard 3/8in hex key. Operating pressure for the lpr is between 50 and 100 psi. Operationally speaking, the lower the better, as when the pressure gets too high, the chances of internal air leaks increases, the recoil gets stronger. When the pressure is too high a noticeable ping sound can be heard during operation. When the pressure is tool low the marker will be restricted in firing. There is an option for gauge attachment left side of the regulator base. It is not 100% necessary; therefore the Intimidator does not come from the factory with one attached. Although, during regulator setup, when the internal pressure is changed it is very useful. Any standard 1/8in npt gauge is sufficient. High Pressure Regulator The high-pressure regulator (hpr) is mounted at the upper attachment point of the regulator base. Large velocity adjustments are made at the hpr. Velocity adjustment is achieved the same as the lpr. The only difference between the lpr and hpr is the operating pressure range. Pressure will vary between 200 to 300 psi. The primary use for the hpr is to control ball speed. When adjusting the velocity after adjusting the regulator pressure, 3 to 4 shots should be fired to allow the regulator to flatten out. As before, a gauge is not included, or necessary, but recommended. Intimidator-8 Low Pressure Conversion To convert the high pressure regulator to low pressure follow the steps below: 1. De-gas marker. 2. Decrease velocity adjustment to relieve spring pressure. 3. Unscrew the high-pressure regulator housing. 4. Remove piston. 5. Remove orange spring. 6. Remove spring washer. 7. Remove velocity adjuster completely. 8. Turn piston around so that large end is facing towards pin valve. 9. Install piston, pushing it all the way until it stops. 10. Remove pin valve assembly. 11. Screw regulator housing onto marker. Note: At this time the low-pressure conversion is complete. Listed below are key points to remember. q Save the removed parts encase you wish to put the regulator back to original state. q An external regulator is required when converting to low pressure. q Remember to completely remove the velocity adjuster. Failure to do this will not allow enough volume for proper recovery. q Remember to remove pin valve assembly. Failure to do this will not allow air into required chambers. q Ensure large end of piston is facing towards pin valve. Intimidator-9 ELECTRONICS Battery Information The intimidator uses a standard 9v battery. To change the battery remove the 4 allen screws on the right side grip. The battery fits into the bottom (drop-forward) of the grip frame. Disconnect the old battery and re-connect the new. Anti Chop Eye The Anti-Chop Eye is a pair of photo sensors in the bottom of the breach determining when the paint ball is seated and ready fire. The EYE mode within the mode menu can be set to determine how long the marker waits after seeing the ball before it will fire. Factory recommended setting is 1ms. Refer to Figure 1 for available settings. Light Emitting Diode (LED)/Liquid Crystal Display (LCD) When the gun is on, the LED will light with certain codes representing the status of the marker. The codes are as follows: q Solid Orange: The marker is in the bootup process. q Flashing Green: Standard operation q Solid Green: Marker operational q Flashing Red: Allows normal operation, indicates battery is low. q Solid Red: Marker not operational/marker in menu mode. Mode Selection The LCD is a two-button membrane, backlit, and menu driven system. To bring up menu options for the gun, hold down both buttons until backlight illuminates (approx. 1 second). Upon release you will placed in the first menu (MODE = Firing Rate). A definition of firing rates follows: q Semi Auto: one pull, one shot q Full Auto: Fires continually until trigger is released (up to 30 shots). q 3 Shot: Fires 3 shots at the same rate as Full Auto. q 6 Shot: Fires 6 shots at the same rate as Full Auto q Turbo: Fires alternating 1 shot/2 shots per trigger pull. q Reactive: Fires two shots per trigger pull. Intimidator-10 q Test: Bypasses the Ball Sensor to allow for test firing. The left button scrolls through the eight available menus. Below are the definitions for the remaining menus: q RATE: Determines how fast the marker cycles in balls per second (bps). q EYE: Determines how long the marker delays (in milli-seconds) after seeing a ball before firing. q DWELL: Determines how long the bolt stays forward before repeating cycle. q TIME: Determines game timer setting. Selectable in hour increments. q DISP: Determines what is displayed on the LCD. q EXIT: Saves changes to menu selections and returns marker to ready state. The right button selects options within the menus. Reference Figure 1 for the available options: Selects options within Mode Select Mode MODE RATE EYE DWELL TIME CNTR DISP Semi-Auto 8.1 Selectable in hour increments from 1-99 Blank 8.4 Selectable between 1-50 Reset Count Full-Auto Selectable between 1-15 EXIT Time Only No Reset 3 Shot 8.7 CNTR Only 6 Shot 9.0 FM Only Turbo 9.3 FR Only Reactive 9.7 FM & FR Test 10.1 Fm & FR & CNTR 10.5 Competition 10.9 11.4 12.0 12.6 13.3 14.0 Figure 1. Menu Tree Intimidator-11 The MODE menu will be the most popular menu option used. For this reason the factory has defaulted it as the first selectable menu when the membrane buttons are activated. These procedures will provide familiarization on navigation through the remaining menus. Procedures to change the firing rate of the Intimidator are as follows: Changing the Firing Mode 1. Place the ON/OFF switch to ON. 2. Observe in the Display Window Bob Long’s INTIMIDATOR Display Window INTIMIDATOR LCD Ver 1.4.3 Turbo 14.0/sec 0000 45:00 3. Press and hold both membrane buttons down at the same time until backlight illuminates. 4. Observe in the Display Window User Setup→ MODE Membrane Buttons 5. Press right membrane button. 6. Observe in the Display Window User Setup→ MODE Semi-Auto Right Button 7. Press the left membrane button to select the desired firing mode. 8. Once the firing mode is selected press the right membrane button. 9. Observe in the Display Window User Setup→ MODE Membrane Buttons 10. Press the left membrane button seven times and observe in the display window. User Setup→ EXIT Left Button Intimidator-12 11. Press the right membrane button to save the change. 12. Observe in the display window. 3-Burst 0000 14.0/sec 45:00 Note: 3-Burst was used in this example. Whatever you as the user select, will appear in the same position on the display window. 13. Ensure LED located left of the ON/OFF switch blinking green. Right Button Note By pressing and holding the right membrane button for approx. 2 seconds before release, will default the firing mode to Full-Auto regardless of previous mode selected. To return marker to previous selected mode simply press and hold the right membrane button for approximately 2 seconds and release. DIP Switch Settings DIP Switch settings determine the default settings used by the marker upon power up. These switches allow the user to customize the markers default settings. To access the DIP switches, remove the right side grip. DIP switches are located at the base of the Circuit Board. Reference menu tree below for appropriate settings. Based on Version 1.4.3 1 2 3 4 5 6 7 8 9 10 ON OFF The example above indicates marker will power up with the following settings: q 1 through 3 4 and 5 6 through 8 9 10 Firing Mode Rate of Fire Forward Dwell Ball in Place Delay Tournament Lock off,off,off off,off off,off,off off off Semi Auto 9 Shots/sec. 20 ms 1 ms Disengaged off,off,on off,on off,off,on on on 3-Burst 10.1 Shots/sec . 18 ms Bypass Eye Engaged off,on,off on,off off,on,off 6-Burst 12 Shots/sec. 16 ms off,on,on on,on off,on,on Full Auto 14 Shots/sec. 14 ms Firing Mode: Semi Auto q Rate of Fire: 14 Shots/sec. q Forward Dwell: 6 ms q Ball in place delay: 1 ms q Tournament Lock: Disengaged on,off,off on,off,off Test 12 ms on,off,on on,off,on Turbo 10 ms on,on,off on,on,off Reactive 8 ms on,on,on on,on,on Unused 6 ms Intimidator-13 DISASSEMBLY/ASSEMBLY When disassembling the Intimidator always ensure the marker is de-gassed. The disassembly portion of this manual will be divided into three sections. q Trigger disassembly q Regulator disassembly q Body disassembly When assembling the marker perform the respective assembly on reverse order as disassembly. Trigger Disassembly 1. 2. 3. 4. Remove both side grips. Disconnect battery. Disconnect Grip membrane from wire harness. Lift up on LCD white ribbon locks located on Circuit Board. 5. Remove ribbon from Circuit Board. 6. Remove Circuit Board retaining screw. 7. Disconnect wire harnesses from backside of Circuit Board. 8. Remove Circuit Board, and place in safe area. Note: Removing Circuit Board before disconnecting Trigger Assembly from body will reduce the risk of damaging the board during disassembly. 9. Remove Trigger Assembly retaining screws (2 each). Ensure longer screw goes in back when assembling. 10. Pull Trigger Assembly down to expose airlines. 11. Disconnect airlines from body (3 each). Note: Use care when removing airlines. Inspect after removal to ensure no tears took place during removal. 12. Disconnect Eye Sensor Harnesses (2 each). 13. Disconnect Air Valve from harness (green/black or black/black wire). 14. Remove Air Valve retaining screw; pull Air Valve through top of trigger frame for removal. 15. Remove ON/OFF switch retaining screws (2 each). 16. Push down on power indicator light; pull from backside to remove. 17. Remove Trigger Micro-switch retaining screws (2 each). 18. Remove harnesses from trigger frame. Use caution when pulling eye sensor part of harness through top of trigger frame. Intimidator-14 19. Turn trigger frame over and remove LCD screen retaining screws (4 each). Leave screws in LCD holes. 20. Remove LCD screen from trigger frame top. Use caution when removing not to loose screws. 21. Remove trigger spring housing retaining screw (1 each). Use caution as housing and spring will fall after screw has been removed. Note: At this time the Trigger is disassembled. Listed below are key points to remember when assembly occurs. q LCD Install: Ribbon comes pre-folded from the factory. Fold ribbon and place screws in LCD before placing into trigger frame. Feed LCD through top of trigger frame. Start all screws in al holes prior to tightening. q Trigger Micro-switch: When installing Trigger Micro-switch, start screws, push solenoid towards base of trigger frame and tighten screws. This ensures the Micro-switch flap does not bind against the trigger spring housing. q Circuit Board: Do not over tighten the circuit board. Lay harness in trigger frame to avoid pinching of wires when attaching grips. q Harness Connection: When connecting to the circuit board ensure orange wire is up on 12 point harness and black and red wire is up on 14 point harness. Intimidator-15 q Air line attachment: Ensure airlines are seated on air barb bases. This will prevent the possibility of air leaks. q Do not pinch airlines when routing through trigger frame top. q Eye Sensor connection: After connecting eye sensor harnesses pull remaining wire through trigger frame. This avoids pinching of wires during trigger frame attachment to body. q Trigger Assembly attachment: When you have finished assembly of the trigger frame and are ready to attach to body, ensure longer screw goes in the rear. Failure to do this will result in the puncture of the pressurized sleeve. Intimidator-16 Regulator Disassembly 1. 2. 3. 4. 5. 6. 7. 8. Remove regulator base retaining screw (1 each). Remove poppet spring. Unscrew high-pressure regulator housing. Remove piston. Remove regulator spring. Remove regulator spring washer. Remove velocity adjustment allen. To remove low-pressure regulator repeat steps 3 through 7. 9. Remove high-pressure pin valve assembly. 10. Remove low-pressure pin valve assembly. 11. Remove air barb from backside of regulator base. Note: At this time the Regulators are disassembled. Listed below are key points to remember when assembly occurs. q Piston: Ensure cupped small end of piston is facing towards pin valve (unless high pressure regulator is converted to low pressure). q Regulator Spring: Ensure orange spring is in high-pressure regulator housing and dark gray spring is in low-pressure regulator housing. Failure to do this will cause regulators not to function properly. q Pin Valve: Ensure pin valve is not bent and seats in cupped small end of piston. Failure to do this will cause regulators not to function properly. q Air Barb: Ensure fiber washer is on air barb base when installing. This will ensure air barb does not leak. q Poppet spring attachment: Ensure small end of spring sits firmly on poppet. q Base Attachment: Place small portion of lock tight on retaining screw when installing. This will ensure regulator base does not loosen up during operation. Intimidator-17 Body Disassembly 1. Remove barrel from marker. 2. Remove Eye Sensor covers (both sides) by removing retaining screw (1 each side). 3. Remove Eye Sensor Harness (both Sides) by carefully pulling sensor heads from mounting holes. Be careful not to loose small o-ring on each head. 4. Lift up on bolt-retaining pin and slide bolt out of rear of marker. 5. Remove rear sleeve cap screw. 6. Remove decorative cover. 7. Turn marker up and allow ram to fallout of marker rear. Hold hand underneath to catch ram. Do not let ram fall freely on to ground or any other hard surface. 8. Remove poppet from sleeve front. Use a small pair of pliers to grab poppet end. Do not use force on poppet. Poppet will come out with little or no pulling pressure. Use care not to damage poppet lip. Damaging poppet lip will not allow the poppet to seal properly to the cup seal. 9. Remove cup seal. Use extreme caution not to scratch or damage cup seal. It is recommended to replace the cup seal every time it is removed. Any small scratch or fragment on the cup seal will induce an air leak. 10. Turn body over to gain access to the bottom of the marker. 11. Remove air barb from middle of sleeve. Do not loose fiber washer at base of air barb. 12. Remove sleeve retaining allen. 13. At this time you are ready to remove the sleeve from the body. When removing rotate the sleeve right and left pulling towards the rear of the marker. Use caution to avoid cutting the o-rings. There are sharp openings that the o-rings must cross. Note: At this time the Body is disassembled. Listed below are key points to remember when assembly occurs. q O-rings: Apply grease to all o-rings before installing. q Front Sleeve O-ring: To ensure a good seal take a piece of Teflon tape and wrap around groove in sleeve. Ensure all Teflon tape is in groove. Place o-ring over the top of the Teflon tape. Intimidator-18 q Sleeve Installation: Use caution when installing the sleeve. Be careful not to cut the o-rings on the sharp openings. q Air Barb: Ensure fiber washer is on air barb base prior to installation. This will ensure proper seal. q Cup Seal: Ensure cup seal snaps into sleeve seal. Failure to do this will allow the cup seal to jump from seat, causing an extreme air leak. q Poppet installation: Ensure poppet o-ring is well greased. Allow poppet to slide into sleeve, once seated tap on poppet end to mate poppet with cup seal. q Sleeve retaining allen: Use small amount of lock tight on allen when installing. Failure to do this may result in sleeve sliding back, causing extreme damage to the marker and possible injury to the operator. q Eye Sensor Harness: Ensure harness is seated in grove provided before attaching Eye Covers. Failure to do this could pinch the wires and render the eyes inoperable. q Eye Covers: Do not over tighten the covers. Over tightening will result in the cracking of the covers. Note: The feeder neck is installed with black max at the factory. To remove the neck, loosen the allen at the base of the neck, apply heat and unscrew. Do not attempt to remove the neck without first removing the retaining allen. Failure to do this will result in the damage of the neck. Intimidator-19 MAINTENANCE WARNING DO NOT use lightweight oil on marker. Oil will destroy internals of Air Valve, O-rings, and Cup Seal. General Provide all O-rings within the marker a heavy coat of grease. The Poppet and Ram O-rings need to be greased between 2000-3000 rds. fired. Keep foreign obstructions out of marker internals. Regulator Regulator O-rings should be greased every 5000 rds. fired. Failure to do this will reduce recover time of Regulators. Additionally, the piston will wear a grove in Regulator housing. Ensure the Pin Valve lines up with the cup on the Piston. This will eliminate the inadvertent bending of the pin. Consumables Component/Quantity Size Body Assembly Bolt (3) .....................................................................................................................015 Poppet (1) ................................................................................................................004 Ram Front (1) ..........................................................................................................006 Ram Rear (1) ...........................................................................................................011 Pressurized Sleeve (2).............................................................................................015 Sleeve End Cap (1)..................................................................................................011 Cup Seal (1).........................................................................................order from Delta Regulator Assembly HPR Housing (1)......................................................................................................016 HPR Piston (1) .........................................................................................................113 HPR Pin Valve Base (1)...........................................................................................010 HPR Pin Valve (1).........................................................................................006 Teflon LPR Housing (1) ......................................................................................................016 LPR Piston (1) .........................................................................................................113 LPR Pin Valve Base (1) ...........................................................................................010 LPR Pin Valve (1) .........................................................................................006 Teflon Regulator Base (2)...................................................................................................015 Trigger Assembly Airline (standard Autococker)........................................................ (To regulator) 5.0 in. (To middle body) 5.0 in. (To rear body) 2.5 in. Circuit Board (2).......................................................................................................004 Intimidator-20 TROUBLESHOOTING Refer to Assembly/Disassembly to perform repairs indicated below. Problem Cause Repair When gas is applied to the gun a load POP is heard and air is escaping in our around the Trigger Frame. Re-connect airline. Airline or lines have become stretched or Replace stretched/leaking disconnected from Ram airline. Sleeve (usually due to overpressurizing of the Regulators). Gun leaks from inside the Trigger Frame and hoses are fine. The Low pressure Regulator is overpressurized and causing the Air Valve to leak. Turn down Low Pressure Regulator. Foreign Material has lodged It is not recommended to inside Air Valve. disassemble the Air Valve. Remove and return Air Valve to factory. Heavy use of lightweight oil ion marker causing internal destruction of Air Valve. It is not recommended to disassemble the Air Valve. Remove and return Air Valve to factory. Gun consistently leaks down the barrel, decreasing slightly when bolt is pushed forward. Heavy use of lightweight oil causes deterioration of Poppet O-ring and/or Cup Seal. Remove Poppet and replace O-ring. Remove and replace Cup Seal. Gun is pressurized and will not fire. If bolt moves freely, one or more of the airlines are crimped. Remove grip and reposition airline/lines If bolt does not move, Remove Grip and reTrigger Solenoid is sticking position Trigger Solenoid. or inoperable. The solenoid flap wedging against the Trigger Spring housing causes this. LCD shows nothing or displays unreadable characters. Ribbon has become disconnected or damaged. Re-connect ribbon to docking port on circuit board. If ribbon is damaged remove and return to factory. Intimidator-21 Marker fires with first shot extremely slow. Poppet O-ring is dry. Grease Poppet O-ring. Marker cycles but does not fire. High Pressure Regulator is set to low. Increase pressure in High Pressure Regulator. Dwell is set to low. Set Dwell, green and black wire Air Valve requires a #16 Dwell setting, double black wire Air Valve requires #6 Dwell setting. Regulator Pin Valve has debris lodged between valve and seal. Remove debris from Regulator Pin Valve. Pin portion is bent causing unreliable seal. Remove and replace Pin Valve. Unexplained ball breakage and Sensor Eyes are fine. Ball Sizer was not installed at barrel attachment. Install ball sizer and reattach barrel. If your marker does not have ball sizers, upgrade the type of paint your shooting Gun leaks down barrel. Setscrew used to retain sleeve has become loose causing sleeve to move rearward. Remove sleeve and replace front 015 o-ring (placing teflon tape in groove before seating o-ring). Re-install sleeve. Use caution to ensure you do not cut orings. Use lock-tite on retaining screw. Inconsistent velocity. High-pressure regulator piston dry. Lube piston Large ram o-ring (rear) is worn. Replace o-ring Paint does not fit barrel. Use appropriate size of paintball Regulator/Regulators pressure will not adjust. Intimidator-22 When gun is turned to ON, bolt moves forward and fires. Low Battery Remove and replace battery Retaining screw for circuit board is shorting out board. Remove retaining screw and install rubber o-ring (poppet o-ring works fine). Re-install circuit board ensuring screw does not touch board. Written By: Bob Crews Instructional System Design Specialist 808 Plateau Way Modesto, CA. 95358 e-mail MilitaryPresence@msn.com Intimidator-23
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