Bowflex Pr1000 Owner S Manual BFX.PR1000.AM.101512.E

Assembly Manual BFX_PR1000_AM_web Bowflex Product Manuals | Bowflex

Assembly Manual BFX_PR1000_AM_web Bowflex Product Manuals | Bowflex

2014-07-05

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®

®

PR1000 Home Gym
Assembly Manual

Nautilus®
001-7276.101512.E

Bowflex®

Schwinn® Fitness

Universal®

Table of Contents
		
Apply the Cable Clip........................................................ 15
		Attach the Rod Pack ...................................................... 16
		
Chest Bar with Pulleys.................................................... 17
		
Leg Extension Rollers...................................................... 18
		Attach the Bench ............................................................ 19
		Attach Placard ................................................................ 20
		Level the Machine........................................................... 21
		Connect the Cables to the PowerRod® Unit, Chest
		Bar, and Handgrips.......................................................... 22
		Connect the Cables from the Chest Bar and Lat
		Cross Bar to the Handgrips............................................ 23
		Connect the Cables from the Chest Bar to the
		Leg Extension................................................................... 24.
		Final Inspection................................................................ 24
Contacts................................................................................... 28

Before Assembly ..................................................................... 2
Tools............................................................................................ 2
Important Safety Instructions................................................. 3
Hardware................................................................................... 4
Parts............................................................................................ 5
Assembly ................................................................................... 7
		
Attach the Lower Lat Tower to the Base....................... 7
		
Secure the Lower Lat Tower to the Base...................... 8
		Assemble the Seat Rail..................................................... 9
		Assemble the Leg Extension.......................................... 10
		
Attach the Seat Rail to the Leg Extension................... 11.
		
Attach the Seat Rail to the Base Assembly................ 12
		Upper Lat Tower............................................................... 13
		
Attach the Upper Lat Tower to the Base Assembly ................14

Before Assembly
Select where you are going to locate your Bowflex® home gym carefully. The best location is on a hard, level surface. For best
results, assemble your home gym in the location where you intend to use it. For safe operation, allow a workout area of at least
127” x 82” (3.3m x 2.1m) of free space.
Follow these basic tips when assembling your home gym.
1. 	Collect all the pieces needed for each assembly step.
2. 	 Turn all the bolts and locknuts toward the right to tighten. Turn towards the left to loosen.
3.	 Use a combination wrench to grip the locknut when you tighten a bolt that has a locknut to make sure it is tight.
4. 	 You may find the use of a utility knife or scissors beneficial during the unpacking and assembly process.
5. 	 Carefully lift pieces when attaching. Look through the bolt holes to help guide bolt placement.
6. 	 Assembly requires 2 people.
	

NOTICE: L eave all of the cables wrapped and bagged until the Bowflex® home gym is completely assembled.

Tools
•	
•	

(2) Adjustable Wrenches (not included)
Phillips Head Screwdriver (not included)

To validate warranty support, keep the original proof of purchase and record the following information:
Serial Number __________________________
Date of Purchase _______________________
To register your product warranty , go to: www.bowflex.com/register
Or call 1 (800) 605–3369.
If you have questions or problems with your product, please call 1 (800) NAUTILUS (628–8458).
2
Assembly Manual

Important Safety Instructions
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Obey the following warnings:
Read and understand all warnings on this machine.
Carefully read and understand the Assembly Manual.
• 	 Keep bystanders and children away from the product you are assembling at all times.
• 	 Do not assemble this machine outdoors or in a wet or moist location.
• 	 Make sure assembly is done in an appropriate work space away from foot traffic and exposure to bystanders.
• 	 Some components of the machine can be heavy or awkward.  Use a second person 	when doing the assembly 	
	 steps involving these parts. Do not do steps that involve heavy lifting or awkward movements on your own.
• 	 Set up this machine on a solid, level, horizontal surface.
• 	 Do not try to change the design or functionality of this machine. This could compromise the safety and can void 	
	 the warranty.
• 	 If replacement parts are necessary use only genuine Nautilus ® replacement parts and hardware. Failure to 		
	 use genuine replacement parts can cause a risk to users, keep the machine from operating correctly or void the 	
	warranty.
• 	 Do not use the machine until it has been fully assembled and inspected for correct performance in accordance 	
	 with the Owner’s Manual.
• 	 Read and understand the complete Owner’s Manual supplied with this machine before first use. Keep the 	 	
	 Owner’s and Assembly Manuals for future reference.
• 	 Do all assembly steps in the sequence given. Incorrect assembly can lead to injury.

3
Assembly Manual

Hardware
(Hardware not actual size)

Qty. 4

Qty. 8

Qty. 2

Qty. 5

Item #1
5/16”x 3/4” Hex Head
Bolt

Item #8
1/4” Washer
Qty. 4

Item #2
3/8”x 3/4” Hex Head
Bolt

Item #9
5/16” Washer
Qty. 29

Item #3
3/8”x 2 3/4” Hex Head
Bolt

Item #10
3/8” Washer

Qty. 4

Qty. 10
Item #11
3/8” Nut

Item #4
3/8”x 3” Hex Head Bolt

Qty. 2

Qty. 1
Item #5
3/8”x 4” Hex Head Bolt

Qty. 2

Qty. 2
Item #6
3/8”x 5” Hex Head Bolt

Qty. 3

Item #7
#10 x 1” Self Tapping
Screw

4
Assembly Manual

Item #12
3/8” x 4 1/4” Hex
Head Bolt
Item #13
1/4” x 1” Phillips
Head Bolt

Parts

19

37

39
38
34

18
15

26
30

33

31

35
16
36

32

22

14
20
27

21

29
17

23
28

24

25

5
Assembly Manual

Parts
Item #

Description

Qty.

Item #

Qty.

Description

14

1

Hardware Bag

27

4

Foam Roller Pads

15

1

Pair Handgrips

28

1

Short Roller Tube

16

1

Bench

29

1

Long Roller Tube

17

1

Base Platform

30

1

Exercise Placard

18

1

Lat Cross Bar

31

1

Rod Box End Plate

19

1

Upper Lat Tower

32

1

Manual Kit

20

1

Sliding Seat

33

4

End Caps

21

1

Lower Lat Tower

34

4

Clips

22

1

Chest Pulley Cross Bar

35

1

Threaded Knob

23

1

Seat Rail with Slider

36

1

Seat Slider

24

1

Leg Extension

37

1

Leg Press Belt

25

1

Leg Extension Base

38

1

Rubber Pad

26

1

Bowflex® Rod Pack

39

1

Cable Clip

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Assembly Manual

Assembly
Step 1: Attach the Lower Lat Tower to the Base
Parts
•	 Base Platform (#17)
•	 Lower Lat Tower (#21)
Hardware
•	 (2) 3/8” x 3/4” Hex Head Bolts (#2)
•	 (2) 3/8” Washers (#10)
Tools
•	

Adjustable Wrench (not included)

1-1 Attach the Lower Lat Tower to the Base Platform with first set of bolts.
Note: Do not tighten hardware.

21

2
10

17

7
Assembly Manual

Assembly
Step 2: Secure the Upper Lat Tower to the Base
Parts
•	 Completed Assembly (from step 1)
Hardware
•	 (2) 3/8” x 4” Hex Head Bolts (#5)
•	 (4) 3/8” Washers (#10)
•	 (2) 3/8”Nuts (#11)
Tools
•	

(2) Adjustable Wrenches (not included)

2-1 Install the second set of bolts and tighten all of the hardware.

11
10

10
5

8
Assembly Manual

Assembly
Step 3: Assemble the Seat Rail
Parts
•	
•	
•	

Seat Rail (#23)
Seat Cushion (#20)
Seat Slider (#36)

Hardware
•	 (4) 5/16” x 3/4” Hex Head Bolts (#1)
•	 (4) 5/16” Washers (#9)
•	 (1) Rubber Pad (#38)
Tools
• 	 Adjustable Wrench (not included)
3-1 Slide the Seat Slider onto the Seat Rail.
Note: The threaded hole on the end of the Seat Rail must face upward.
3-2 Attach the Seat Cushion to the Seat Slider with the Hex Head Bolts and Washers. Tighten hardware.
3-3 Apply the Rubber Pad to the upper end of the Seat Rail.

36

23
20
38

9

1

9
Assembly Manual

Assembly
Step 4: Assemble the Leg Extension
Parts
•	 Leg Extension (#24)
•	 Leg Extension Cross Tube (#25)
Hardware
•	 (2) 3/8” x 3” Hex Head Bolt (#4)
•	 (4) 3/8” Washers (#10)
•	 (2) 3/8” Nut (#11)
Tools
• 	 (2) Adjustable Wrenches (not included)
4-1 Set the bracket end of the Leg Extension onto the Leg Extension Tube and align the bolt holes.
4-2 Install and tighten the hardware.
Note: Do not unwrap the cable from the pulley.

24

11

10
4

25

10
Assembly Manual

Assembly
Step 5: Attach the Seat Rail to the Leg Extension
Parts
•	 Seat Rail Assembly (from step 3)
•	 Leg Extension Assembly (from step 4)
Hardware
•	 (2) 3/8” x 2 3/4” Hex Head Bolt (#3)
•	 (3) 3/8” Washers (#10)
•	 (1) 3/8” Nut (#11)
Tools
•	

(2) Adjustable Wrenches (not included)

5-1 Align the bolt holes of the Seat Rail Assembly with the bolt holes in the Leg Extension Assembly.
5-2 Install and tighten the hardware.
Note: Do not unwrap the cables from the pulleys.

10
11
3
10

11
Assembly Manual

Assembly
Step 6: Attach the Seat Rail to the Base Assembly
Parts
•	 Seat Rail Assembly (from step 5)
•	 Completed Assembly (from step 2)
Hardware
•	 (1) 3/8” x 4 1/4” Hex Head Bolt (#12)
•	 (2) 3/8” Washers (#10)
•	 (1) 3/8” Nut (#11)
•	 (1) Threaded Knob (#35)
Tools
•	

(2) Adjustable Wrenches (not included)

6-1 Insert the Seat Rail Assembly into the Lower Lat Tower Assembly.
6-2 Install and tighten the hardware.

35
12
10
10
11

12
Assembly Manual

Assembly
Step 7: Upper Lat Tower
Parts
•	 Upper Lat Tower
•	 Lat Tower Cross Bar with Pulleys and Cables
Hardware
•	 (2) 3/8” x 3” Hex Head Bolt (#4)
•	 (4) 3/8” Washers (#10)
•	 (2) 3/8” Nut (#11)
Tools
•	

(2) Adjustable Wrenches (not included)

7-1 Align the Lat Tower Cross Bar bolt holes with the bolt holes in the Upper Lat Tower bracket.
7-2 Install and tighten the hardware.
Note: Do not unwrap the cables from the pulleys.

11
10

10

4

13
Assembly Manual

Assembly
Step 8: Attach the Upper Lat Tower to the Base Assembly
Parts
•	 Upper Lat Tower Assembly (from step 7)
•	 Completed Assembly (from step 6)
Hardware
•	 (6) 3/8” x 3/4” Hex Head Bolt (#2)
•	 (6) 3/8” Washers (#10)
Tools
•	

(2) Adjustable Wrenches (not included)

8-1 Insert the Upper Lat Tower Assembly into the Lower Lat Tower.
8-2 Install and tighten the hardware.

10
2

14
Assembly Manual

Assembly
Step 9: Apply the Cable Clip
Parts
•	 (1) Cable Clip (#39)
•	 Completed Assembly (from step 8)
9-1 Apply the Cable Clip to the rear of the Lower Lat Tower.
Note: Be sure to use the cable clip when the cables are not in use.

6” (15.25cm)

39

15
Assembly Manual

Assembly
Step 10: Attach the Rod Pack
Parts
•	 Completed Assembly (from step 9)
•	 (1) Bowflex® Rod Pack (#26)
•	 (1) Rod Box End Plate (#31)
Hardware
•	 (3) #10 x 1” Self Tapping Screws (#7)
•	 (2) 1/4” x 1” Phillips Head Bolt (#13)
•	 (5) 1/4” Washers (#8)
Tools
• 	 Phillips Head Screw Driver (not included)
10-1 Slide the Bowflex® Rod Pack into the Rod Pack Holder.
10-2 Install and completely tighten the hardware.
Note: Make sure that the hardware is tightly secured.

26

31
8
8
7

16
Assembly Manual

13

Assembly
Step 11: Chest Bar with Pulleys
Parts
•	 Completed Assembly (from step 10)
•	 Chest Bar with Pulleys and Cables (#22)
Hardware
•	 (2) 3/8” x 5” Hex Head Bolts (#6)
•	 (4) 3/8” Washers (#10)
•	 (2) 3/8” Nuts (#11)
Tools
•	

(2) Adjustable Wrenches (not included)

11-1 Attach the Chest Bar with Pulleys and Cables to the Lower Lat Tower.

6
10

22

17
Assembly Manual

11

Assembly
Step 12: Leg Extension Rollers
Parts
•	 (4) Foam Roller Pads (#27)
•	 (4) Tube End Plugs (#33)
•	 (1) Long Roller Tube (#29)
•	 (1) Short Roller Tube (#28)
•	 Completed Assembly (from step 11)
12-1 Insert the Roller Tubes through the Leg Extension.
12-2 Slide the Foam Rollers onto the Roller Tubes.
12-3 Plug the Roller Tube ends with the Tube End Plugs.

33

27

29

28

18
Assembly Manual

Assembly
Step 13: Attach the Bench
Parts
•	 Bench Cushion (#16)
•	 Completed Assembly (from step 12)
13-1 Put the Bench Cushion onto the Seat Rail and the Seat Slider.

16

19
Assembly Manual

Assembly
Step 14: Attach Placard
Parts
•	 Exercise Placard (#30)
•	 Completed Assembly (from step 13)
14-1 Snap the Excercise Placard onto the upper Lat Tower.

30

20
Assembly Manual

Assembly
Step 15: Level the Machine
Parts
•	 Completed Assembly (from step 14)
Tools
• 	 (2) Adjustable Wrenches (not included)
15-1 Loosen but do not remove the bolts on the foot plate.
15-2 Stand on the foot plate until it rests flat on the floor.
15-3 Re-tighten the bolts.

21
Assembly Manual

Assembly
Step A: Connect the Cables to the Power Rod® Unit, Chest Bar, and Handgrips
Parts
•	

(2) Handgrips (#15)

A-1 Remove the plastic and unwrap the cables from the Chest Bar Pulleys.
A-2 Attach the Rod Hooks to the Power Rod® Unit.
A-3 Connect the Handgrips to the Snap Hooks on the Cables.

15

22
Assembly Manual

Assembly
Step B: Connect the Cables from the Chest Bar and Lat Cross Bar to the Handgrips
Parts
•	 (2) Handgrips (#15)
B-1 Remove the plastic and unwrap the cables from the Lat Bar Pulleys.
B-2 Attach the Snap Hooks from the Chest Bar Pulleys to the Cables on the Lat Cross Bar.
B-3 Attach the Handgrips to the Snap Hooks from the Lat Cross Bar.

15

23
Assembly Manual

Assembly
Step C: Connect the Cables from the Chest Bar to the Leg Extension
C-1 Remove the plastic and unwrap the cables from the Leg Extension Pulleys.
C-2 Attach the Snap Hooks from the Chest Bar Pulleys to the Leg Extension Cables.

Final Inspection
Inspect your machine to ensure that all fasteners are tight and components are properly assembled.
Do not use until the machine has been fully assembled and inspected for correct performance in accordance with
the Owner’s Manual.
24
Assembly Manual

25
Assembly Manual

26
Assembly Manual

27
Assembly Manual

EN

Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. +01-360-8595180, technics-APLA@nautilus.com | Printed in China | © 2008 Nautilus, Inc..

Nautilus®

Bowflex®

Schwinn® Fitness

Universal®



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