Bowflex Assembly Manual TC5500 AM

Assembly Manual TC5500_AM Bowflex Product Manuals | Bowflex

User Manual: Bowflex Assembly Manual Bowflex Product Manuals | Bowflex

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Bowflex® TreadClimber® TC5500

001-7320–040109B

Table of Contents
Before Assembly

2

Parts

5

Specifications

2

Assembly

8

Important Safety Instructions

3

Contacts

23

Tools

4

Instructions de montage

25

Hardware

4

Before Assembly
Select where you are going to locate your machine. The best location is on a hard, level surface. For best results, assemble your
TreadClimber® machine in the location where you intend to use it. For safe operation, allow a workout area of at least 173” x
109.5” (4.4 m x 2.8 m) of free space.
Follow these basic tips when assembling your machine:
1. Read and understand the “Important Safety Instructions” before assembly.
2. Gather all the pieces you need for each step.
3. Use a wrench to grip the nut when you tighten a bolt to make sure it is tight.
4. Turn all bolts and nuts to the right to tighten, and the left to loosen.
5. When attaching two pieces, lightly lift and look through the bolt holes to help guide the bolt through the holes.
6. Assembly requires two people.

Note: The TreadClimber® fitness machine is designed to plug into a grounded, non-GFI outlet only. To determine if
your outlet or circuit breaker is GFI, look for a test and reset button on them. If they have the test and reset
button it is a GFI outlet or circuit breaker.

Specifications
Dimensions

Power Requirements

Length

55” (139.7 cm)

Width

31.5” (80 cm)

Height

55.25” (140.3 cm)

Weight

217 lbs (98.5 kg)

Operational Voltage
Operating Current

Regulatory Approvals
c-ETL-us mark. Evaluated per UL 1647 Fourth Edition, January 2008 and CAN/CSA-C22.2. 68-92.
2

120V AC 60 Hz,
10A max

Important Safety Instructions
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Obey the following warnings:
Read and understand all warnings on this machine.
Carefully read and understand the Assembly Manual.

•
•
•
•
•

Keep bystanders and children away from the product you are assembling at all times.
Do not connect power supply to the machine until instructed to do so.
Do not assemble this machine outdoors or in a wet or moist location.
Make sure assembly is done in an appropriate work space away from foot traffic and exposure to bystanders.
Some components of the machine can be heavy or awkward. Use a second person when doing the assembly steps involving
these parts. Do not do steps that involve heavy lifting or awkward movements on your own.

•
•
•

Set up this machine on a solid, level, horizontal surface.
Do not try to change the design or functionality of this machine. This could compromise the safety and can void the warranty.
If replacement parts are necessary use only genuine Nautilus® replacement parts and hardware. Failure to use genuine
replacement parts can cause a risk to users, keep the machine from operating correctly or void the warranty.

•

Do not use or put the machine into service until the machine has been fully assembled and inspected for correct performance
in accordance with the Owner’s Manual.

•

Read and understand the complete Owner’s Manual supplied with this machine before first use. Keep the Owner’s and
Assembly Manuals for future reference.

3

Tools
•
•
•
•

13mm Open End Wrench or Adjustable Wrench (not included)
#2 Phillips Head Screwdriver (not included)
Utility Knife or Scissors (not included)
5mm Hex Wrench (included)

Hardware

Item

Qty

Description

A

4

M8 x 20 Hex Head Bolt

B

16

M8 x 20 Button Head Hex Screw

C

20

M8 Spring Washer

D

4

M8 Wide Washer

E

16

M8 Regular Washer

F

4

Self Tapping Phillips Screw

G

1

5mm Hex Wrench

4

Parts
3 BOXES
BOX 1

Item

Qty

Description

1

1

Handle

2

2

Junction Cover

3

1

Console/Handlebar Assembly

4

1

Rear Cover

5

2

Cylinder

6

1

Manual Pack

7

1

Hardware Card

8

1

Power Cord

9

1

Motor Cover

5

BOX 2

Item

Qty

10

1

Description
Treadle Assembly

6

BOX 3

Item

Qty

Description

11

1

Base

12

1

Upright, Right

13

1

Upright, Left

7

Assembly
Step 1: Attach Handle to Base
NOTE: Hardware is pre-installed and not on Hardware Card.

8

Step 2: Attach Treadle Assembly to Base

9

Step 3: Attach Motor Cover to Base Assembly

10

Step 4: Secure Motor Cover to Base Assembly

11

Step 5: Attach Junction Covers and Uprights to the Console/Handlebar Assembly
NOTE: Do not crimp the Console Cable.

12

Step 6: Run the Console Cable through the Base Assembly

13

Step 7: Attach the Console/Handlebar/Upright Assembly to Base Assembly

14

Step 8: Attach Cylinders to Uprights and then Treadle
NOTE: Hardware is pre-installed and not on Hardware Card.
The single, white arrow on top of the cylinders must point up and to the rear of the machine. Be sure to
attach cylinder to upright before Treadle.

15

Step 9: Connect the Console Cable to Rear of Machine

16

Step 10: Attach Rear Cover
NOTE: Push the excess Console Cable inside the frame and then attach Rear Cover.
Be sure the safety tabs on the upper-inside of the Rear Cover snap onto the Base Assembly.

17

Step 11: Connect Power Cord

Final Inspection
Inspect your machine to ensure that all fasteners are tight and components are properly assembled.
Do not use or put the machine into service until the machine has been fully assembled and inspected for correct
performance in accordance with the Owner’s Manual.

18

Contacts
NORTH AMERICA

EUROPE, MIDDLE EAST & AFRICA

Customer Service
Tel: (800) 605–3369
E-mail: tcinquiries@nautilus.com

International Customer Service
Nautilus International GmbH
Albin-Köbis-Str. 4
51147 Köln
Tel: + 49 02203 2020 0
Fax: + 49 02203 2020 45 45
E-mail: technics@nautilus.com

CORPORATE HEADQUARTERS
Nautilus, Inc.
World Headquarters
16400 SE Nautilus Drive
Vancouver, WA, USA 98683
Tel: (800) NAUTILUS (628-8458)

GERMANY and AUSTRIA
Nautilus International GmbH
Albin-Köbis-Str. 4
51147 Köln
Tel: + 49 02203 2020 0
Fax: + 49 02203 2020 45 45

ASIA PACIFIC & LATIN AMERICA
Customer Service
Tel: (360) 859–5180
Fax: (360) 859–5197
E-mail: technics-APLA@nautilus.com

ITALY

Nautilus Italy S.r.l., Via della Mercanzia, 103
40050 Funo di Argelateo - Bologna
Tel: + 39 051 664 6201
Fax: + 39 051 664 7461

SWITZERLAND
Nautilus Switzerland SA
Rue Jean Prouvé 6
CH-1762 Givisiez
Tel: + 41 26 460 77 66
Fax: + 41 26 460 77 60
UNITED KINGDOM
Nautilus UK Ltd
4 Vincent Avenue
Crownhill, Milton Keynes, Bucks, MK8 0AB
Tel: + 44 1908 267 345
Fax: + 44 1908 267 345

19

Printed in China
© 2009 Nautilus, Inc., All rights reserved
™ and ® indicate a trademark or registered trademark. Nautilus, Inc. (www.nautilus.com) trademarks include NAUTILUS®, BOWFLEX®, STAIRMASTER®, SCHWINN® and UNIVERSAL® and respective logos.
Other trademarks are the property of their respective owners.



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