Brady BDCI5100 BDCi5100 RFID Assembly User Manual

Brady Corporation BDCi5100 RFID Assembly Users Manual

Users Manual

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Document ID3662001
Application IDxTsWfCTNnimWRt1Kf9e0jA==
Document DescriptionUsers Manual
Short Term ConfidentialNo
Permanent ConfidentialNo
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Date Submitted2017-12-04 00:00:00
Date Available2017-12-04 00:00:00
Creation Date2017-11-13 04:57:44
Producing SoftwareAdobe PDF Library 11.0
Document Lastmod2017-11-13 04:59:28
Document TitleUsers Manual
Document CreatorAcrobat PDFMaker 11 for Word
Document Author: qianti

_______________________________________________________________________________
Brady BDCi5100 RFID Assembly
MANUFACTURER HEADQUARTERS:
Brady Worldwide, Inc.
6555 W Good Hope Road
Milwaukee, WI 53223 USA
_______________________________________________________________________________
Table of Content
1.
Introduction ................................................................................................................................8
1.1
Description .........................................................................................................................8
1.2
Specification .......................................................................................................................9
2. Installation ...............................................................................................................................10
2.1
Connections .....................................................................................................................11
3. Operation .................................................................................................................................12
List of Figures
Figure 1. Block Diagram of Brady BDCi5100 RFID Assembly and its Connection to a Host ........... 8
Figure 2. Photo of the Brady BDCi5100 RFID Assembly ............................................................... 10
List of Tables
Table 1. Specification of Brady BDCi5100 RFID Assembly..................................................... 9
Table 2. CN1, CN2, CN3 .............................................................................................................. 11
Table 3. JST B10BPHDSS 10-Position Dual Row ................................................................... 11
_______________________________________________________________________________
Copyright
This manual is copyrighted with all rights reserved. No portion of this manual may be copied or
reproduced by any means without the prior written consent of BRADY Worldwide, Inc.
While every precaution has been taken in the preparation of this document, BRADY assumes no
liability to any party for any loss or damage caused by errors or omissions or by statements
resulting from negligence, accident, or any other cause. BRADY further assumes no liability
arising out of the application or use of any product or system described, herein; nor any liability
for incidental or consequential damages arising from the use of this document. BRADY
disclaims all warranties or merchantability of fitness for a particular purpose.
Trademarks
Brady BDCi5100 RFID Assembly is a trademark of BRADY Worldwide, Inc.
BRADY reserves the right to make changes without further notice to any product or system
described herein to improve reliability, function, or design.
© 2017 BRADY Worldwide, Inc. All Rights Reserved
Brady Worldwide Inc.
6555 West Good Hope Road
Milwaukee, WI 53223 U.S.A.
Telephone: 414-358-6600 USA Domestic
Facsimile: 414-438-6958
_______________________________________________________________________________
Agency Compliance and Approvals
For Users in the United States
FCC Notice-US Only
This device complies with part 15 of the FCC rules. Operation is subject to the following two
conditions:
(1) this device may not cause harmful interference,
(2) this device must accept any interference received, including interference that
may cause undesired operation.
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance with
the instructions, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the interference by one or more of
the following measures:
—Reorient or relocate the receiving antenna.
—Increase the separation between the equipment and receiver.
—Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
—Consult the dealer or an experienced radio/TV technician for help.
Changes or modifications to this unit not expressly approved by the party responsible for
compliance could void the user's authority to operate the equipment.
Canada
ICES-003 Class A Notice, Class A
Industry Canada ICES-003: CAN ICES-3 (A)/NMB-3(A)
This device complies with Industry Canada license-exempt RSSs. Operation is subject to the
following two conditions: (1) this device may not cause interference, and (2) this device must
accept any interference, including interference that may cause undesired operation of the
device.
5
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils
radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes :
(1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter
tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre
le fonctionnement.
Mexico
IFETEL notice:
"The operation of this equipment is subject to the following two conditions: (1) it is possible that
this equipment or device may not cause harmful interference and (2) this equipment or device
must accept any interference, including interference that may cause its undesired operation.”
IFETEL notice:
“La operación de este equipo está sujeta a las siguientes dos condiciones: (1) es posible que
este equipo o dispositivo no cause interferencia perjudicial y (2) este equipo o dispositivo debe
aceptar cualquier interferencia, incluyendo la que pueda causar su operación no deseada.”
Europe
Warning – This is a Class A product. In a domestic environment this product may cause radio
interference, in which case the user may be required to take adequate measures.
Waste Electrical and Electronic Equipment Directive
In accordance with the European WEEE Directive, this device must be recycled in the
European Union country in which it was purchased.
RoHS Directive 2011/65/EU (RoHS 2), 2015/863/EU (RoHS 3)
This product is CE marked and complies with the European Union's Directive 2011/65/EU OF
THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 8 June 2011 on the restriction of
the use of certain hazardous substances in electrical and electronic equipment.
EU Directive 2015/863 of 31 March 2015 (RoHS 3) amends Annex II to Directive
2011/65/EU of the European Parliament and of the Council as regards the list of
restricted substances.
Radio Equipment Directive (RED) 2014/53/EC
(a) Frequency band(s) in which the radio equipment operates; 13.56MHz
(b) Maximum radio-frequency power transmitted in the frequency band(s) in which the
radio equipment operate; < +23dBm (200mW)
6
Important:
Proper labeling for end-products using Brady BDCi5100 RFID Assembly:
1) When incorporating BRADY BDCi5100 PCB into a host device and the FCC & IC
identification numbers are not visible, the outside of host device must display a label
referring to the enclosed certified BDCi5100 RFID Assembly.
Specifically this should display wording such as:
“Contains FCC ID: NUC-BDCI5100”
“Contains IC: 3287A-BDCI5100”
2) The following statement must be placed in the end-device manual:
"This device complies with Part 15 of the FCC Rules and with Industry Canada licenseexempt RSSs”. Operation is subject to the following two conditions: (1) This device may
not cause harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation."
Important: For Canadian guidance for the user manual, all compliance information
needs to be provided in BOTH French and English language.
3) FYI -The label on end-device shall be permanently affixed and shall be readily visible to the
purchaser at the time of purchase. "Permanently affixed" means that the label is etched,
engraved, stamped, indelibly printed, or otherwise permanently marked on a permanently
attached part of the equipment enclosure or on a nameplate of metal, plastic, or other material
fastened to the equipment by welding, riveting, or a permanent adhesive. The label must be
designed to last the expected lifetime of the equipment in the environment in which the equipment
may be operated and must not be readily detachable.
7
BRADY Warranty
Our products are sold with the understanding that the buyer will test them in actual use
and determine for him or herself their adaptability to his/her intended uses. BRADY
warrants to the buyer that its products are free from defects in material and
workmanship, but limits its obligation under this warranty to replacement of the product
shown to BRADY’s satisfaction to have been defective at the time BRADY sold it. This
warranty does not extend to any persons obtaining the product from the buyer.
THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR
IMPLIED INCLUDING, BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND OF
ANY OTHER OBLIGATIONS OR LIABILITY ON BRADY’S PART. UNDER NO
CIRCUMSTANCES WILL BRADY BE LIABLE FOR ANY LOSS, DAMAGE,
EXPENSE OR CONSEQUENTIAL DAMAGES OF ANY KIND ARISING IN
CONNECTION WITH THE USE, OR INABILITY TO USE, BRADY’S
PRODUCTS.
YOU SHOULD CAREFULLY READ THE FOLLOWING TERMS & CONDITIONS
OF THIS LICENSE AGREEMENT. IF YOU DO NOT AGREE WITH THESE
TERMS & CONDITIONS, PLEASE PROMPTLY RETURN THIS PACKAGE FOR
A FULL REFUND.
Technical Support
Technical Support Numbers/On-line Help
For repair or technical assistance, find your regional Brady Tech Support
office by going to:
In the Americas: www.bradyid.com
In Europe: www.bradyeurope.com
In Asia: www.bradycorp.com
Repair and Replacement Parts
Brady Corporation offers repair and replacement services. Contact Brady Technical
Support for repair and replacement information.
8
1.
Introduction
1.1
Description
The Brady BDCi5100 RFID Assembly consists of a qty 1 BDC IP (PCB), qty 2 Media
Antennae (PCBs), qty 1 Ribbon Antenna (PCB), Coaxial cables connecting BDC IP to
Media (qty 2) and Ribbon (qty1) loop antenna PCBs. The diagram below shows the
Brady BDCi5100 RFID Assembly and its connection to a host such as a printer’s main
control board.
USB bus
Host
9~24VDC
GND
Brady
Brady
Coax cables
Antenna
Daughter
Boards (x3)
Card
Figure 1. Block Diagram of Brady BDCi5100 RFID Assembly and its
Connection to a Host
The Brady BDCi5100 RFID PCB has a radio module and MCU for control. The radio
module communicates to an HF RFID tag that is located in proximity to Media and
Ribbon loop antenna boards. The information from the RFID tag can be acquired by the
host through the USB bus. The host also provides 9~24VDC and ground to the
BDCi5100 RFID PCB.
9
1.2
Specification
The Brady BDCi5100 RFID Assembly specification is provided in Table 1.
Table 1. Specification of Brady BDCi5100 RFID Assembly
BDCi5100 RFID PCB
Radio Fundamental Frequency
13.56 MHz
ISO Standard
ISO 15693
Type of Modulation
Amplitude
Antenna Type
PCB Loop Antenna 50 OHM
Antenna Impedance
50 OHM
Number of Channels
Three
Operation Range (M)
0.05
Power Output
RF power output < 200 mW
MCU
ATSAMD21E17A
MCU XTAL
12 MHz
DC Voltage
9 – 24VDC +/- 10%
DC Current Consumption
< 200mA
Communication Interface with Host
USB Bus
Operating Temperature Range
40 – 110 degF
Operating Humidity Range
20 to 80 % RH non-condensing
Size (mm x mm)
50 x 80
Weight (g)
18.5
Antenna PCBs, PCB Loop
Media, Size (mm x mm)
120 x 62, 2pcs
Ribbon, Size (mm x mm)
65 x 62, 1pc
Length of Coax Cable (mm)
Up to 600
10
2.
Installation
Figure 2. Photo of the Brady BDCi5100 RFID Assembly
Application requirements for installing the BDCi5100 modular approval
circuit board assembly into final product.
1. The power supply from the host device must have a voltage output of between
9 to 24 VC and must be capable of supplying 200 mA.
2. The wiring to the 10 pin header (J2) must conform to the published pin
descriptions.
3. The antenna assemblies must be connected to the correct connector positions on
the BDCi5100 circuit board. CN1 and CN2 must be connected to the antenna
associated with the media sensing. CN3 must be connected to the antenna
associated with the ribbon sensing.
4. Four LEDs are provided for verification of operation :
LED # D 13 will illuminate to show that the circuit board assembly is receiving power.
LEDs number D6 through D8 display successful RFID tag detection
D6 is associated with the media antenna connected to CN1
D7 is associated with the media antenna connected to CN2
D8 is associated with the ribbon antenna connected to CN3
11
These LEDs will dim when an RFID tag is being successfully decoded by BDCi5100
and the respective antenna.
5. The BDCi5100 circuit board assembly must be mounted in a metallic shield can
which totally encloses the assembly.The board assembly must be mounted into
the shield using metal stand-offs between the circuit board assembly and the
metal shield can surface to establish a ground connection between the circuit
board and the shield can. The use of plastic stand-offs is not acceptable.
6. A ferrite clamp-on core must be installed over the 10 conductor power/data wire
harness which connects to J2. The part number for this core is Kitagawa SFC-8
or Laird # 28A2025-0A.
This core should be located as close to the 10 pin J2 header as possible. The core
can be secured to the top of the shield can lid with double-stick tape.
7. Add required regulatory label(s) to the top of the BDCi5100 shield can assembly.
2.1
Connections
There are four connectors on the BDC.
• The three connectors for connecting co-ax cables to the antenna boards.
• The 10-pin JST B10B-PHDSS connector for USB, GND, and 9~24VDC.
The signal designations of the connectors are listed in Tables 2 to 4.
Table 2: CN1, CN2, CN3
Pin Number
Signal
RF
GND
Table 3: JST B10BPHDSS 10-Position Dual Row
Pin Number
Signal
GND
USB/DP
USB/DN
GND
USB-B-1 (NC)
GND
9~24V
GND
GND
10
3V3 (NC)
12
3.0 Operation
The Brady BDCi5100 RFID PCB reads ISO15693 compliant tags and converts and
transmits the data to the Host upon request from the Host.
Firmware read out from the BDCi5100 RFID PCB is inhibited. Attempting to read out
firmware will result in automatic erasure of flash program memory.
RFID configuration uses hard coded constants. Settings are locked down and are not
configurable.

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