Braun Wheelchair 32221 Users Manual

32221 to the manual 1762272b-cd66-4897-883c-30a85bd40a8b

: Braun Braun-Wheelchair-32221-Users-Manual-409692 braun-wheelchair-32221-users-manual-409692 braun pdf

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Service Manual for:

C8A
Century

HZg^Zh
Public Use Wheelchair Lifts

Series 03
DOT — Public Use Lift
“DOT — Public Use Lift” verifies that this platform lift meets the
“public use lift” requirements of FMVSS No. 403. This lift may be
installed on all vehicles appropriate for the size and weight of the
lift, but must be installed on buses, school buses, and multipurpose passenger vehicles other than motor homes with a gross
vehicle weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).

WARNING
Man

"Providing Access to the World"

®
®

Patent #5,261,779

Patent #6,599,079

32221

Patent #6,065,924

Patent #6,692,217

January

Patent #6,238,169

Patent #6,739,824

2006

Patent #6,464,447

Patents Pending

l

Read manual
before installing
or servicing lift.
Failure to do so
may result in
serious bodily
injury and/or
property damage.

Braun NCL Series

International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
(574) 946-6153
FAX: (574) 946-4670
1-800-THE LIFT ®

ua

Congratulations
We at The Braun Corporation wish to express our fullest appreciation
on your new purchase. With you in mind, our skilled craftsmen have designed and
assembled the finest lift available.
This manual provides service-related material. Refer to the FMVSS No. 403
Quick Reference Installation Sheet for installation instructions, operating instructions
and maintenance procedures.
Braun Century Series™ lifts are built for dependability and will provide years of
pleasure and independence as long as the lift is installed and serviced as specified by
a Braun certified technician, and the lift is operated by an instructed person.
Sincerely,
THE BRAUN CORPORATION

Ralph W. Braun
Chief Executive Officer

Warranty and Registration Instructions
Immediately upon receiving the lift, examine the
unit for any damage. Notify the carrier at once
with any claims.

Series No.
Pump Code
Model No.
Serial No.
Cylinder Code
OWNER'S WARRANTY REGISTRATION

NCL917IB-03-00025-55-14CG

Two warranty/registration cards (shown right) are
located in the lift-mounted manual storage pouch.
The sales representative must process one of the
cards. The consumer must fill out the other card
and mail it to The Braun Corporation. The warranty is provided on the back cover of this manual.
The warranty cards must be processed to
activate the warranty.

PURCHASED FROM

OWNER
DATE INSTALLED

NAME
ADDRESS
CITY
TELEPHONE

STATE

ZIP

TO VALIDATE WARRANTY
REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION.

Sample Warranty/Registration Card

Two Braun Serial No./Series No. identification tags (shown below) are posted on the lift.
One I.D. tag is posted on the opposite pump side vertical arm. A second I.D. tag is located
on the opposite pump side tower. Both I.D. tags provide the product identification information provided on the warranty/registration card. Record the information in the space
provided (or document on a copy). This information must be provided when filing
a warranty claim or ordering parts.
The Braun Corporation
1-800-THE LIFT™
BRAUNLIFT.COM™

Model No.

DOT Public Use Lift MODEL#

NCL917IB
Max. Lifting Capacity - 800 lbs.

Series No.

SERIAL NUMBER

03-00025
PUMP CODE

CYLINDER

55

Serial No.

14CG
MFG DATE

11/01/05

Pump Code

e5*72/245*95/54*0110*00
PATENT
PENDING- 5,261,779-6,065,924-6,238,169-6,46
4,447-6,599,079-6,692,217-6,739,824

6DPSOH6HULDO1R6HULHV1R,GHQWLÀFDWLRQ7DJ

Cylinder Code
Date of Manufacture

Contents
Troubleshooting
&HUWLÀFDWLRQ&KHFNOLVW'LDJQRVWLF3URFHGXUHV ....... 2-3
/LIW(OHFWULFDO6FKHPDWLF .............................................. 4
/LIW:LULQJ'LDJUDP ...................................................... 5
6ZLWFKDQG6HQVRU/RFDWLRQV ..................................... 6
/&'(UURU&RGHV .......................................................... 7
+\GUDXOLFV
+\GUDXOLF6FKHPDWLF .................................................... 8
+\GUDXOLFV3DUWV/LVW .................................................... 9
+\GUDXOLFV'LDJUDP .................................................... 10
5HSDLU3DUWV
3XPS0RGXOH
 3XPS0RGXOH3DUWV/LVW ........................................11
 3XPS0RGXOH'LDJUDP ......................................... 12
/LIW([SORGHG9LHZ
 5HSDLU3DUWV/LVW .................................................... 13
 ([SORGHG9LHZ........................................................ 14

Page 1

Certification Checklist Diagnostic Procedures
8VHWKHIROORZLQJDGMXVWPHQWSURFHGXUHVVKRXOGWKHOLIWQRWIXQFWLRQDVGHVFULEHGLQWKHFHUWLÀFDWLRQFKHFNOLVW
7KHVHSURFHGXUHVPXVWEHIROORZHGLQRUGHUIRUWKHOLIWWREH)0966FRPSOLDQW
‡9HKLFOHPRYHPHQWLVSUHYHQWHGXQOHVVWKHSODWIRUPLVIXOO\VWRZHG



9HULI\OLIWVWRZHGVLJQDOSLQRQWKHSXPSPRGXOHKDVDYROWRXWSXWVLJQDOIURPOLIW25SLQKDVD
JURXQGVLJQDOIURPOLIWGHSHQGVRQLQWHUORFNXVHG
5HIHUWRWKHLQWHUORFNLQVWDOODWLRQLQVWUXFWLRQV

‡/LIWRSHUDWLRQVKDOOEHLQKLELWHGXQOHVVWKHYHKLFOHLVVWRSSHGDQGYHKLFOHPRYHPHQWLVSUHYHQWHG



9HULI\YHKLFOHVHFXUHVLJQDOSLQKDVDYROWLQSXWVLJQDOIURPLQWHUORFN
5HIHUWRWKHLQWHUORFNLQVWDOODWLRQLQVWUXFWLRQV

‡7KHSODWIRUPZLOOQRWIROGVWRZZKHQRFFXSLHG








3RVLWLRQWKHSODWIRUPDWWKHÁRRUOHYHOORDGLQJSRVLWLRQ
/RRVHQWKHORFNQXWRQWKHGXDOUHOLHIYDOYHDGMXVWPHQWGRQRWUHPRYHORFNQXW6HHLOOXVWUDWLRQEHORZ
7XUQWKHDGMXVWPHQWVFUHZFRXQWHUFORFNZLVHXQWLOWKHSODWIRUPGRHVQRWIROGZKHQWKH)ROGEXWWRQLV
SUHVVHG
7XUQWKHDGMXVWPHQWVFUHZFORFNZLVHLQWXUQLQFUHPHQWVDQGSUHVVWKH)ROGEXWWRQXQWLOWKHSODWIRUP
IROGVFRPSOHWHO\1RWHUHWXUQWKHSODWIRUPWRÁRRUOHYHOSRVLWLRQDIWHUHDFKDWWHPSWWRIROGWKHSODWIRUP
7XUQWKHDGMXVWPHQWVFUHZDQDGGLWLRQDOWXUQDIWHUWKHSODWIRUPIROGVVXFFHVVIXOO\
7LJKWHQWKHORFNQXWZLWKRXWPRYLQJWKHDGMXVWPHQWVFUHZ
9HULI\WKHSODWIRUPZLOOQRWVWRZZKLOHRFFXSLHG

DO NOT adjust this valve!
(Located beside Solenoid Valves)

Platform Relief Valve
Adjustment
(Located beside Backup Pump)

Page 2

Certification Checklist Diagnostic Procedures
‡7KHLQQHUUROOVWRSZLOOQRWUDLVHLIRFFXSLHG


&DOO3URGXFW6XSSRUW

‡7KHRXWHUEDUULHUZLOOQRWUDLVHLIRFFXSLHG


&DOO3URGXFW6XSSRUW

‡9HULI\SODWIRUPOLJKWLQJZKHQOLIWLVGHSOR\HG



 5HSODFHEXOEVLQWKHOLJKWKRXVLQJ
 &KHFNIXVHDPSIXVHRQFLUFXLWERDUG)

‡$QDXGLRZDUQLQJDQGYLVXDOZDUQLQJIRUSXEOLFOLIWVZLOODFWLYDWHLIWKHWKUHVKROGDUHDLVRFFXSLHGZKHQWKHSODW
IRUPLVDWOHDVWEHORZÁRRUOHYHO










5HPRYHWKHWKUHVKROGZDUQLQJSODWH
9HULI\WKHWKUHVKROGVWULSVZLWFKFRQQHFWRUVDUHFRQQHFWHGVHHLOOXVWUDWLRQRQ3DJH
5HSODFHWKHWKUHVKROGVWULSVZLWFK
5HLQVWDOOWKHWKUHVKROGZDUQLQJSODWH

‡/RZHULQJWKHSODWIRUPEH\RQGWKHLQQHUUROOVWRSORFNLQJSRVLWLRQLVDOORZHGRQO\ZKHQWKHLQQHUUROOVWRSLVORFNHG
LQSRVLWLRQ


&DOO3URGXFW6XSSRUW

• Lift platform movement shall be interrupted unless the outer barrier is raised and the outer barrier latch is posi
WLYHO\HQJDJHG


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Page 3

Lift Electrical Schematic
LIFT
SWITCH BOX

NOTE: ALL WIRES ARE 22 GA.
UNLESS OTHERWISE NOTED.

MAGNET
N

P32

FOLD

P15
BK

1 1
2 2

THRESHOLD
SENSOR

S

YL(26)
RD(26)
GN(26)

NO

C

J28

1 1
2 2

J15

J32

IB OCCUPANCY
MICROSWITCH

RD

UP

C1

NO
C

P28
1 1
2 2
3 3

OR
RD
GN

WH
BK

C

NO

C6

RD(18)
BK(18)

1 1
2 2
3 3

YL(26)
RD(26)
GN(26)

GN
RD
OR

BU
YL
PR

BK
WH
PR
YL
BU

GN
RD
OR

WH

BK

18
15
13
14
7
12
10
11
17
9
8
6
5
4
16
3
1
2
18
15
13
14
7
12
10
11
17
9
8
6
5
4
16
3
1
2

J6

J5

6
5
4
3
2
1
6
5
4
3
2
1

P6
1
2
4
5
6
8
3
7
1
2
4
5
6
8
3
7

WH
BK

1 1
2 2

1 1
2 2

C

NO

NC

RD
BK
GN

RD
BK
GN

BK
RD

P3

5
4
2
3
1
6
5
4
2
3
1
6

GY/RD(18)

GN(20)
WH(20)

2
2
12 12
1
1
3
3
6
6
5
5
4
4
7
7
8
8
9
9
10 10
11 11

J8

J9

BU(16)
BU(16)

DESCRIPTION

PK(20)

P4

1 1
2 2

P8

WH(20)
BK(20)
RD(20)
GN(20)

BK(20)
RD(20)
GN(20)
WH(20)

J3

J4
6
5
4
3
2
1
6
5
4
3
2
1

J7
3
2
1
4
3
2
1
4

P7
1
2
3
4

J25

BU(16)

WH(20)

1
2
3
4

P9

BK(20)
RD(20)

J31

WH(20)

NO

P31

BK(20)
BU(16)
RD(20)

C

WH(20)

P25

BU(32)
YL(32)
GN(32)
RD(32)
BK(32)
WH(32)

C5

NC

STOW INTERLOCK (-)
MICROSWITCH

(GROUND)

NO

S

BRIDGE
MICROSWITCH

J16

GY/RD(18)

STOW INTERLOCK (+)
MICROSWITCH

OR

N

P16

J16

GY/RD(18)
BK(20)

P26

C

BK(20)
GN(20)

LIFT STOWED SIGNAL YL/LT. BU(20)

P16

GN(20)
WH(20)

(+12V INPUT)
(+12V OUTPUT)

VEHICLE SECURE SIGNAL GY/RD(18)

1
2
3
4
5
6
7
8
9

MAGNET

LIFT CONTROL MODULE

J21
1
2
3
4
5
6
7
8
9

J26

GROUND
DETECT
SENSOR

BK(18)
RD(18)

INTERLOCK
P21

C

1 1
2 2

J20
1 1
2 2

BK(18)
RD(18)

NO

S

1 1
2 2
3 3

P20

MAGNET
N

P27

YL(26)
RD(26)
GN(26)

2 2
1 1

RD(20)
BK(20)

WH(32)
BK(32)
RD(32)
GN(32)
YL(32)
BU(32)

P2

6
5
4
3
2
1

BK(18)
BK(18)

J20

RD(18)
BK(18)

6
5
4
3
2
1

J2

BK(18)
BK(18)

P20

J13

PLATFORM LIGHTS (OPTION)

OUTBOARD
BARRIER RAISED
SENSOR

P5

GN
WH
BK
RD

J15
P13

P15

J27

GN(20)
RD(14)

DOWN

WH
GN

2 2
1 1

OR

BK/WH(24 GA SILVER)
BK(24 GA COPPER)

OR
RD
GN

NC

RD
BK
WH
GN
OR

UNFOLD

IB RAISED
SENSOR

BK(24 GA COPPER)

BK/WH(24 GA SILVER)

SYMBOL

BATTERY

LIFT POWER SWITCH

CHASSIS GROUND

NC

CIRCUIT BREAKER

CONNECTORS

JUNCTION

M

MOTOR

SOLENOID

SOLENOID

GROUND

RD(20)

(UP)

CIRCUIT
SENTRY

(CIRCUIT BREAKER)

RD(2)

FLOOR LEVEL
MEMORY SET
PUSH BUTTON
RD

BK

POWER
STUD
GN(14)

PUMP BODY
GROUND

RD (2)

GN(20)

DUAL RELIEF
SOLENOID

GN(20)

HYDRAULIC

GN(20)

BU(16)

RD(14)

GN(20)

M

BK(6)

F
E
D
C
B
A

F
E
D
C
B
A

NEG. -

POS.+
RD
BK
GN

00000
E
COUNTER

PRESSURE SWITCH

DIODE

GN

LED
+

COUNTER

00000

-

E
MAGNET

MAGNETIC SWITCH

N

NO

S
C

LIGHT

BEEPER

GN(20)

Note: Shown with lift in stowed position.
Page 4

J30

BK

INTERLOCK
LED

RD
BK
GN
LT. GN / GN(18)

PUMP

RD(4)

GN(20)

GN(20)

BK(4)

NC

ROTARY
POSITION
SENSOR

ROTARY POSITION SENSOR

NCL917-03-025.ai

BK(18)

GN(20)

THRESHOLD
WARNING
LIGHT

RD

THRESHOLD
WARNING
BEEPER

RD(20)

NO

C

MICROSWITCH

PK(20)

DOWN
SOLENOID

WH(20)

UP/FOLD
SOLENOID

WH(20)

SWITCH

Lift Wiring Diagram

BK(18)

5

4

3

2

1

6-COND WIRE CODE

NO.

P20

COLOR
RED

1

2

BLACK

4

GREEN

3

J20
RD(20)

1
2

RD(20)
GN(20)

RL5

BK(20)

J21

RD(20)

915-A2539NA

COM.

N.O.

NO

COM

NC

N.C.

C-H

C5
J31

P31

GN(20)
WH(20)

4

4

3

1

2

2

1

4-COND WIRE CODE

NO.

RED(20)

2

BLACK(20)

3

GREEN(20)

COM.

N.O.

C-H

UP

100063-001

RED (To J30)
NOT USED
NOT USED

RED (To FS21)
BLACK (To FS20)
NOT USED

NOT USED

C

NOT USED

E

BLACK

D
F

9

RD(4)

4

1

2

3-COND WIRE CODE

RED(20)

3

NOT USED

5

BLACK(20)

NO.

BLUE(16)

4

Outboard
Barrier
Raised Sensor

RED

Bridge
Microswitch

+ -

Counter

GREEN

E

NO

RD(2)

FS1
J30

-

BK

FS8

FS9

NO.

WH

1
2

BK

3-COND WIRE CODE

COLOR

YELLOW(26)

3

GREEN(26)

NO.

COLOR

2

YELLOW

BLUE

1

RED(26)

3

PURPLE

FS5

Ground
Detect
Sensor

GN(20)

RD(20)

J26

P26

30433A60

1

2

3

3

3-COND WIRE CODE

FS3

NO.

COLOR

1

YELLOW(26)

3

GREEN(26)

2

2

1

3-COND WIRE CODE

NO.
1

2

RED(26)

3

COLOR
ORANGE
RED

GREEN

1

RL4

RL3

Power
Stud

IB Raised
Sensor

Down

(Side view of
solenoids removed
from pump.)

Down
Dual
Relief

31030A45
J28

IB Occupancy
Microswitch

Dual Relief

COM.
COM

FS2

C-H

2

4

NO
NC

N.O.

2

1

P28

BK
WH

N.C.

C1

BU(16)

B
A
T

Lift
Power Cable
205-0712-37

1

2

2

1

FS11

Aux.
Motor Power Feed Wire

P25

1 2 3

1

2

WH(20)

GN(20)

RD

J27

J25

NC

Threshold
Warning
Light

+

GN(16)

RD(2)

GREEN

1
2

3 2 1

Ground

A
U
X

Lead Wire
13362A

RED

3

P27

3-COND WIRE CODE

26082A-4

Circuit Sentry
(Circuit Breaker)
Bat.

ORANGE

2

GN

Pump Module
Power Feed

Connects to
Vehicle Battery
(+) Positive Post

COLOR

1

BU(16)
BU(16)

COM

WH(20)

FS21

NO.

RED(26)

31010RA - Rear Pump
31010FA - Front Pump

FS14

FS10

or

GREEN(26)

30433A60

BK

RD
FS13

Hydraulic
Pump

Note polarity of diode. It
must be oriented as shown.
Detail at left shows two different
styles of diode identification.

YELLOW(26)

3

RED (To FS13)

BLACK (To J30)

12

NOT USED

FS20

3-COND WIRE CODE

COLOR

1

2

PINK(20)

6

1 2 3

3 2 1

COLOR

WHITE(20) & WHITE(20)

GREEN (To FS12)

11

RD(14)
7
RL

1

BLACK (To FS14)

10

Beeper

Floor Level
Memory Set
Push Button

2
5

NOT USED

COLOR

A

NO.

COLOR

GREEN (To J30)

3

3
6

6-COND WIRE CODE

12-COND WIRE CODE

NO.

FOLD

Rotary
Position
Sensor
Switch
Box

Up/Fold
Solenoid

4

FS12

DOWN

GN(20)

5

6-COND WIRE CODE

WHITE(20)

4

1

2

Stow Interlock (-)
Microswitch

UNFOLD

WHITE(20)

COM

NC

B

GREEN(20)

7

2

8

RED(20)

3

8

3

5

NO.

BLACK(20)

9

6

4

COLOR

1

12 11 10

1

A B C D E F

RL2

4

NO

C6

RL1

2

Stow Interlock (+)
Microswitch

4-COND WIRE CODE

COLOR

1

BK(20)

NO.

GY/RD(18)

FS7

NOT USED

P8

6
7

N.C.

3

RL6

Lift Power
Switch

31798A

P3

P4
P9

WH(20)

GY/RD(18)

P21

P7

985-0531NA

BK(20)

NOT USED

GN

J16

1
2

NOT USED

18

WHITE (To P25)

BK(24 GA COPPER)

P16

J16

GN(20)

17

BLACK (To P25)

8

WHITE (To C1)

14

RD

1
2

P16

BLACK (To C1)

16

WH

BK(20)

1
2

NOT USED

15

13

YELLOW
NOT USED

FS4

J15

BK(20)
RD(20)

Interlock
Connection

31797A

YL/LT. BU(18)
LIFT STOWED SIGNAL
(Located in cavity #7 or #9 - see chart above)

RD(20)

BLUE

GREEN (To P28)

PK(20)

5

PURPLE

Interlock LED

COLOR

RED (To P28)
ORANGE (To P28)

12

7
9

1
2

GY/RD(18)
VEHICLE SECURE SIGNAL +12V INPUT

NOT USED

11

10

P15

WHITE(20)

1

BK / WH(24 GA SILVER)

GRAY / RED(18)
BLACK(20)

9

2

BK

6
7

8

NOT USED

NO.

GREEN (To J27)

6

GRAY / RED(18)

3

P15

GRAY / RED(18)

YL / LT. BU(18) +12V SIGNAL

3

J8

J4

COLOR

ORANGE (To J27)

RED (To J27)

2

BLACK(20) & WHITE(20)

4

NOT USED

5

YL / LT. BU(18) GROUND SIGNAL

3

1

J7

RED(20) & GREEN(20)

4

J15

9

NOT USED

NOT USED

4

NOT USED

2

NO.

4

COLOR

NOT USED

1

5

985-2535NA

8

3

NOT USED

NOT USED

NO.

6

BK(6)

Back
Plate

GN(16)
1

2

1

BK(24) COPPER

31221A

BK / WH(24) SILVER

P32

6
7

COLOR

NOT USED
NOT USED

J3

J13

J5

J6

7

Threshold Sensors

J32

5

2

1

J9

8

18-COND WIRE CODE

RD(20)

4

NO.

NOT USED

3

4-COND WIRE CODE

985-2533NA

3

COLOR

NOT USED

1

Pump Ground

2

2
4

Lift
Control
Module

26161A-84 BK(4)

1

9-COND WIRE CODE

P5

+ -

NO.

8 9

985-2532NA

9-COND WIRE CODE

5 6

GN(14)

7

1

9

3

985-A2530NA

4

5

2

ORANGE JUMPER #2 (CAVITY #3 TO #8)

P13

GN(20)

7

4

6

3

18 17 16 15 14 13 12 11 10

31033A54

9 8

6 5

1 2

7

4

ORANGE JUMPER #1 (CAVITY #2 TO #4)

P6

NOT USED

6

8

BK(20)

RD(20)

BK(20)
1

31033A99

3 2

NOT USED

5

2 1

985-2541NA

WHITE

BK(24 GA COPPER)

J20
2 1

985-A1534NA

BK / WH(24 GA SILVER)

2 1

P20

6

RD(14)

2 1

BK(18)

BK(18)

BK(18)

Platform Lights (Option)

Note: All wires 22 GA.
unless otherwise noted.

BK / WH(24) SILVER
2

31221A

BK(24) COPPER

NCL917-03-024.ai

Page 5

Switch and Sensor Locations

Threshold Strip Switch
31221A (Qty. 2)

*Stow Microswitch
23184 (Qty. 2)
UP

FOLD

UNFOLD

N
DOW

Inboard

Left

Right

Outboard

*Rotary Position Sensor
31194A

*IB Occupancy
Microswitch Assy.
31643A

*IB Raised
Magnetic Sensor
31030A45

*IB Raised
Magnet
30662

*Outboard Barrier
Link / Slide Magnet Assy.
985-0201NA

*Bridging
Microswitch
31010RA (Rear Pump)
31010FA (Front Pump)

*Outboard Barrier Raised
Magnetic Sensor
30433A60

*Note: Mirror image for
right (front) pump lifts.

Page 6

*Ground Detect
Magnetic Sensor
30433A60

LCD Lift Codes
Listed below are codes that the lift controller outputs
during lift operation. The codes will be displayed on
an LCD screen located on the lift control board inside
the pump module. See the Manual Operating Instructions in the operator's manual for pump cover removal
instructions.
Non-Flashing Numbers
01 – Platform stowed
02 – Platform unfolding
03 – Platform unfolding paused
²3ODWIRUPDWÁRRUOHYHO
05 – Platform beginning to lower
06 – Platform lowering (threshold cannot be occupied
from this point down)
07 – Outer barrier moving to horizontal position
08 – Platform at ground level
09 – Outer barrier moving to vertical position
10 – Platform raising
²3ODWIRUPUDLVLQJSDXVHGDWÁRRU
12 – Platform folding (limited pressure)
13 – Platform folding (full pressure)
14 – Timed fold (cinching lift tite) or (anti-rattle state)
15 – Platform folding stopped
16 – Paused fold
17 – Platform between ground and 3” above ground
18 – Platform above 3”
19 – Outer barrier moving to horizontal postion
²,OOHJDOIXQFWLRQQRWGHÀQHG
29 – Interlock fault not recognized (or has been cleared
but a motion button is still pressed)
30 – Platform location unknown
31 – Platform location transition state; attempting to
locate position
35 – Two or more motion buttons are being pressed
36 – The retention belt cannot be buckled while trying
to fold or unfold
37 – Motion button being pressed is not a valid motion
50 – Outer barrier is not up above inboard barrier
locked position
51 – Threshold is occupied when platform is 1” or more
EHORZÁRRUOHYHO
52 – Inner rollstop is not up and locked below inner
rollstop locked position
53 – Inner rollstop occupied sensor is not activated
EHWZHHQÁRRUDQGLQQHUUROOVWRSXSSRVLWLRQ
54 – Outer barrier is occupied before it is up
55 – Outer barrier is not latched when above the inner
rollstop locked position (Millennium only)
56 – Outer barrier is not up and latched and bridge
switch did not deactivate

57 – Outer barrier is not up and latched and ground
detect switch did not deactivate (Century and Vista
only)
58 – Outer barrier is not up and latched and the platform
is 3” above the ground
59 – Outer barrier is not up after pausing platform travel
60 – The kickout gas springs are worn, replace before
using
75 – Low voltage detected; must turn off power switch to
reset LCD
77 – Vehicle secure interlock has not been activated
90 – Position will be set if you keep holding the button
until it beeps
91 – Position is out of a predetermined acceptable range
RIÁRRUSRVLWLRQ
92 – Bridge switch is not made, needs adjusting
93 – Inner rollstop occupied switch is not made, position
needs to be moved or switch should be adjusted
²2XWHUEDUULHULVQRWPDGHÀ[DQGWU\DJDLQ
95 – Outer barrier latch is not made (check for jumper on
Century and Vista lifts, check latch on Millennium
lifts)
99 – Controller program is not valid; replace controller

Flashing Numbers
Flashing 65 – Unfold button is pressed
Flashing 66 – Fold button is pressed
Flashing 67 – Down button is pressed
Flashing 68 – Up button is pressed
Flashing 69 – Bridge switch is activated
Flashing 70 – Outer barrier latch switch is activated
Flashing 71 – Ground detect switch is activated
Flashing 72 – Outer barrier up switch is activated
Flashing 73 – Inner rollstop up switch is activated
Flashing 74 – Inner rollstop occupied switch is activated
Flashing 76 – Outboard barrier occupied switch is
activated
Flashing 78 – Threshold tape switch “A” is activated
Flashing 79 – Threshold tape switch “B” is activated
Flashing 80 – Position set button is pressed

Page 7

Hydraulic Schematic

Orifice

Orifice
Down
Valve

Lifting
Relief Valve

2500
PSI

Secondary
Valve

M

Folding
Relief Valve

1900
PSI
800
PSI
Opposite
Pump
Cylinder

Pump Side
Cylinder

BACKUP
PUMP

Description

PUMP

Symbol

Fixed Displacement
Pump
Pump Motor

Hydraulic Port
M

2 Way 2 Position
Solenoid Valve

Backup Pump

Pressure Compensated
Flow Control

Single Acting Cylinder

Relief Valve

Check Valve

Filter Screen

Unfold Orifice

Vented Reservoir

Manual
Shutoff Valve

Page 8

Description

Symbol

Hydraulics Parts List
Item

Qty.

1

1

Description
Pump Assembly (M-268-0112) 120G / 12V / Dual Relief

Part #

2

1

Lead Wire Assembly, #6 Guage

29049

3

1

Clamp, Hose (M258)

29663

4

1

Diode Assembly, Up Solenoid

5

1

Solenoid, 4-Post - Prestolite

28308

6

1

Motor, Pump - 12 Volt - Low RPM

29690

7

1

Valve Assembly, “Dual Relief” (complete)

31120K

8

1

Cartridge (only), “Dual Relief” Valve - (shown below)

30915-12V

73906A

31121

9

2

Coil (only) - (shown below)

10

1

Valve Assembly, “Down” (complete)

31122

11

1

Cartridge (only), “Down” Valve - (shown below)

26078

 



6FUHZ[µ$OOHQ+HDG

 

13

1

Hand Pump (Backup) with O-Rings (Item 11)

26074

14

4

O-Ring (only), Hand Pump Mounting

17351

15

1

Clamp, Reservoir - H-48 (M259)

17069

16

1

Reservoir, Hydraulic Fluid

30160

17

1

Cap, Reservoir Filler - Screw On

30167

31348K

18

1

)LWWLQJƒµ137[µ%DUE3ODVWLF



19

1

Connector, Plastic “Y”, 1/8” O.D.

18877

20

1

Hose, Thermal Plastic - Black, 1/8” I.D.

21

1

Handle with Grip

22

1

Fitting, Male 7-16-20 SAE O-Ring to Male 7/16-20 JIC 37°

24504

23

1

Elbow, 7/16-20 JIC 37 Female Swivel (1) - 7/16-20 JIC 37° Male (2)

26579

24

1

Hose Assembly, 1/8” (Opposite-Pump-Side)

16004A-086

25

1

Hose Assembly, 1/8” (Pump-Side)

16004A-046

 



(OERZƒ6$(25LQJ0DOH-,&ƒ0DOH2ULÀFH

27

2

Cylinder 

28

2

Elbow, 90°, 1/4 NPT Male to 1/4” Barbed

29

1

Hose, Thermal Plastic - Black, 1/8” I.D.

23742R* (68”)

30

1

Hose, Thermal Plastic - Black, 1/8” I.D.

23742R* (30”)

 Seal Kits: If repairing a cylinder, order Seal Kit #1500-0500P.

5DZPDWHULDOLWHPVRUGHUHGDQGSULFHGSHULQFKRUGHUVSHFLÀHGOHQJWK

23742R* (6”)
17206A


C1514.3-9408
15150

7

“Dual Relief” Valve
(complete)

“Down” Valve
(complete)

9
Coil
#31122

8
Cartridge
#31121

10

9
Coil
#31122

11
Cartridge
#26078

Page 9

Hydraulics Diagram
1

2

4

3

27

27

6
5

Hydraulic
Pump Motor

21

10

26

26

7

17

14

22

23
15

Backup
Pump
18

Pump Side Cylinder

Opposite Pump Cylinder

13
12 Manual

16

20
19
24

25

28

28

29

Page 10

30

Pump Module Parts List
Item



Qty.

Description

1

Pump Module (complete), 12 Volt, Rear

1

1

Pump Assembly (M268-0112) 12V-120G - Dual Relief (Includes Items 2 & 3)

2

1

Power Cable, Up Solenoid to Motor

3

1

Solenoid, Up - 4-Post - Prestolite

4

1

Diode Assembly, Up Solenoid

Part No.
985-A2516RNA
30915-12V
29049
28308
73906A

5

3

Rivet, Pop, SD43BS - 1/8” - .13”/.19”

12954

6

1

Fitting, Male 7/16-20 O-Ring to Male 7/16-20 JIC 37°

24504

7

1

Elbow, Female Swivel 7/16-20 JIC 37° to (2) Male 7/16-20 JIC 37°

8

1

Control, Hand Pendant Assembly - Standard

9

1

Strain Relief - Liquid Tight

10

1

Control Board Assembly

26579
100063-001
30753
100159-001

11

8

Standoff, Snap-In (2 shown)

31011

12

1

Switch, Push Button

31753

13

1

Diode, Green LED, Panel Mount

29545

14

1

Stud, Power Feed

26084

15

1

Rubber Boot, Red tSee note below

16

1

Cover, Pump, 2-Piece - Back (Complete Assembly 915-0513RNA Includes Items 16 - 23)

17

1

Recepticle, Clip On

28803

18

1

Lens, Threshold Warning - Red

30704

19

1

Decal, Warning / Pressure Relief Valve (Not shown - see Decal Section)

22249

20

1

Spacer, Lens - NHTSA

31386

21

1

Metal Ring Base - Lamp

30971

22

1

Socket, Lamp





6FUHZ[µ3DQ+HDG3KLOOLSV7KUHDG&XW

24

1

Bulb, Light

25

1

Switch, Toggle

31787

26

1

Decal, Lift Power - On/Off (Not shown - see Decal Section)

21494

82046
915-0513RN

30703






19841

27

2

Washer, 5/16” Flat







%ROW[µ1\ORFN+H[
6HHQRWHEHORZ













%ROW[µ1\ORFN+H[
6HHQRWHEHORZ







30

1

Cable, Ground





:DVKHUµ([WHUQDO7RRWK

32

1

Beeper, Continuous

33

1

Wire Assembly, Lift Interlock Connection

34

1

Wire Assembly, Lift Stowed Connection

35

1

Plate, Backing / Mounting - Rear

36

1

Pump Handle with Grip

37

1

Clamp, Hose - Solenoid Mounting

38

1

Clip, Pump Handle - Bottom

39

1

Cover, Pump - 2-Piece - Top / Front (Complete Assembly 985-0519RNA Includes Items 39 - 50)

40

1

Stud, Wing Head - 1/4 Turn

28804

41

1

Retainer, Push On

28805

42

1

Plug, Window - Clear

43

1

Clip, Pump Handle - Top





:DVKHU1\ORQµ,'[µ2'[µ

45

1

Decal, Removal / Installation Pump Handle (Not shown - see Decal Section)

29052

46

1

Decal, Manual Instructions - Public (Not shown - see Decal Section)

31412

47

1

Decal, Removal / Installaton - Pump Cover (Not shown - see Decal Section)

29051

48

1

Decal, Warning - Control Board Damage - ESD (Not shown - see Decal Section)

30787

49

1

Cable, Pump Module Power Hookup (Not shown - see Wiring Diagram)

50

1

Harness, Power (Not shown - see Wiring Diagram)

51

1

Harness, Interlock / Lighting (Not shown - see Wiring Diagram)

52

1

Harness, Up / Down Solenoid (Not shown - see Wiring Diagram)





+DUQHVV([WHQVLRQ7KUHVKROG6ZLWFK1RWVKRZQVHH:LULQJ'LDJUDP

54

1

Harness, Jumper (Not shown - see Wiring Diagram)







10063

22166A



30487
31797A
31798A
985-2501RN
17206A
29663
915-5518
915-0519RN

30443
915-5517






26082A-4
985-A2530NA
985-0531NA
985-2533NA


$1$
985-2541NA

* Apply red #271 Thread Locker Loctite WRWKHIRXUKH[EROWVLWHPVDQGLIDEOXHQ\ORQSDWFKLVQRWSUHVHQWRQ
WKHEROWVZKHQUHWURÀWWLQJDQ0SXPSDVVHPEO\/RFWLWH® is available from The Braun Corporation under part
number 11522.
t Indicates items available for replacement part purposes only. These items are not included with replacement pump
modules.
®

Page 11

Pump Module Diagram
44

Pump Mounting Bolts
Apply red #271 Thread Locker Locktite®
to the three pump mounting bolts (items
37 and 38) if a blue nylon patch is not
SUHVHQWRQWKHEROWVZKHQUHWURÀWWLQJDQ
M268 pump assembly. Loctite® is
available from The Braun Corporation
under part number 11522-1.

43

42

5

40
41

36
39

38
5
8

UNFOLD

UP

FOLD

18

DO

W

N

24
20
9

13
16
21

23

17

22
10

28

27

29

11

30
31
12

32

37

25
35
2

1

14
15

4

34
33

29
6
3

7

Page 12

Repair Parts
Part Numbers of Items Dedicated per Lift Model
Item

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1

Item

Qty.





21

23
24

26
27
28
29






36
37

39
40

42
43



47

49

51



55


58
59
60



64
65



69
70
71





77

79
80


83



87
88
89



93


96
97

99
100



104
105





3

1
1

1
10
10
1






6
1

1
1

1
1



2

1

1



1


1
2
8



1
2



1
1
2





2

4
2


1



2
2
2



2


2
1

2
2



2
2

Description
Base Weldment
Cover, Pump, 2-Piece, Back-Bottom
Cover, Pump, 2-Piece, Top-Front Assy.
Platform Weldment
Outer Barrier
Inner Rollstop
Bridge Switch Assembly
Block, Platform Stop - Bridging
Block, Platform Stop
Plate, Backing/Mounting
Rubber Nose
Base Cover
Block, Switch Mounting, Adjust
Outer Barrier Actuation Foot
Cover, Slide, Angle
Weldment, Link Arm, Outer Barrier

NCL917IB

NCL917FIB

NCL919IB

NCL919FIB

985R3148NW33
915-0513RBN
915-0519RN
985-33350NW
985-2312NY
915-0147NWY
31010RA
25778
900-0311
985-2501RN
24603-33
975-3148CNA33Y
985-0220RN
985-2204N-33
985-0218RN
985-0210RNW

985F3148NW33
915-0513FN
915-0519FN
985-33350NW
985-2312NY
915-0147NWY
31010FA
900-0311
25778
985-2501FN
24603-33
975-3148CNA33Y
985-0220FN
985-2204N-33
985-0218FN
985-0210FNW

985R3148NW34
915-0513RN
915-0519RN
985-33450NW
985-2312N34Y
915-0147NW34Y
31010RA
25778
900-0311
985-2501RN
24603-34
975-3148CNA34Y
985-0220RN
985-2204N-34
985-0218RN
985-0210RNW

985F3148NW34
915-0513FN
915-0519FN
985-33450NW
985-2312N34Y
915-0147NW34Y
31010FA
900-0311
25778
985-2501FN
24603-34
975-3148CNA34Y
985-0220FN
985-2204N-34
985-0218FN
985-0210FNW

Part Numbers of Items Identical on All Lift Models






















































Description
6QDS5LQJ
25LQJ,'[2'
6FUHZ6RFNHW+HDG[ZLWK6KRXOGHU
6FUHZ[3+316'$XWR%ODFN
Washer, #10, Flat, Auto BK
5LYHW3RS
Stud, Wing Head
Retainer, Push-On
*URPPHW,')5*'7
Pump Assembly, (M268 with Backup Pump)
Pin, Pivot, Parallel Arm
6FUHZ'ULYH[/RQJ%ODFN
Receptacle, Clip-On
6FUHZ[%+6&6$XWR%ODFN
%ROW[%+6&$XWR%ODFN
1XW+H[/RFN
%ROW[1\ORFN+H[
:DVKHU)ODW
%ROW[1\ORFN+H[
Nut, #10-32 w/Lockwasher
Position Sensor Collet
%ROW[1\ORFN+H[
Position Sensor Spacer
Parallel Arm Assy., Top-Front w/Bearings
%HDULQJ)ODQJH[
Weldment, Latch, Lift/Tite, Rear
Weldment, Latch, Lift/Tite, Front
6FUHZ[5RXQG+HDG
&OLS&DEOH3ODVWLF
6FUHZ[0DFK7UXVV+HDG
Nut, #4-40 w/Lockwasher
1XW+H[
Parallel Arm Assy., Top-Rear w/Bearings
&\OLQGHU5HWUDFWHG
Parallel Arm Assy., Bottom w/Bearings and Sensors - Rear
%HDULQJ)ODQJH[
%XVKLQJ,'[
9HUWLFDO&KDQQHO:HOGPHQW)URQW
Cover, Plastic, Parallel Arm, O/S Front-w/Tape
7DSH:LGH6)DFH)RDP[6KRZQ
7DSH:LGH6)DFH)RDP[6KRZQ
Cycle Counter-LCD Without Reset
Handrail Weldment
Rivet, Push In - 8MM
%XPSHU5XEEHU2'
%DJ9LQ\O[
%XOE/LJKW:+DORJHQ5HÁHFWRU
Assembly, Rotary Position Sensor
Bearing, Platform Slide
:DVKHU)ODW%ODFN
1XW+H[/RFN
&RWWHU3LQ[%ODFN
Assembly, Link, Slide, Outer Barrier w/Magnet
Cover, Plastic, Parallel Arm, I/S Front-w/Tape
Threshold Strip Switch
%ROW[%XWWRQ+HDG6RFNHW
5LYHW6QDS%ODFN7+.
:DVKHU)ODW%ODFN=LQF
%ROW[+H[
:DVKHU/RFN%ODFN
Lever, Inboard Barrier
&ODPS,QVXODWH,'
:DVKHU/RFN%ODFN
Gas Spring, Fold Arm
%DOO6WXG*DV6SULQJ00[)7KUHDG
:DVKHU/RFN
Assembly, IB Occupied
&OLS6DIHW\[)ODQJH
%ROW;)ODQJH%XWWRQ+HDG6RFNHW&DS
%ROW[)ODQJH+H[
Nut, 5/16-18, Serrated Flange
Arm, Slide Support
Slide, Platform, Rotate, Weldment
6SDFHU2'[,'[/*
%HDULQJ)ODQJH[
:HOGPHQW3ODWIRUP3LYRW$UP
Pin, Pivot, Lower Arm
5LQJ6QDS([WHUQDO
%HDULQJ8+0:)ODW
Ball Stud, 10MM
Vertical Channel Weldment, Rear
3ODVWLF(QG&DS,'[2'
Grip, Handle, Yellow
Spring, Dampener, Retract
%ROW[/RZ6RFNHW+G&DS%N
%XPSHU[/RQJ
6FUHZ[6HW/RFN%ODFN
Block, Guide-Platform Stow
Pin, Platform

Part No.

Item

Qty.





11541

28804
28805

30915-12V
917-0403
31086BK
28803






18349
31093

31092
915-0437FA

27013RW
27013FW


%.
19537

985-0437RNA
&
975-0458NA


)1:
915-0704NA
5
5
30547
985-0618NW
30063



31094A
985-2336N


%.
985-0201NA
915-0701NA
30758A




%.
985-0404N

10068
29186


31643A



25131
985-0612N
985-0606N


985-0640NW-BKN
900-0413N


21301
955-0448RNW

19074
26963



28593
975-2325


107

109




114
115
116

118
119


122
123
124
125

127








136

138
139


142
143

145

147


150
151


154
155

157
158








167
168





174
175

177







2

2




2
3
2

4
2


1
1
1
1

1








4

1
2


2
2

2

2


1
1


1
1

4
2








2
1





1
4

1























































Description
6FUHZ[6+)6
Spacer, UHMW, Vertical Channel
6FUHZ[)ODW+HDG&RXQWHUVLQN
Bracket, Mounting, Quiet Ride
*DV6SULQJ([WHQGHG&RPSUHVVHG
%ROW[&DUULDJH%ODFN
:DVKHU([WHUQDO7RRWK
1XW+H[
Bracket, Inner Side Panel Guide
Bearing, UHMW, Flat, Thin, Black
Pivot, Bridge Plate Lever, Upper, Inside
%HDULQJ)ODQJH[
Washer, Finger, Disc Spring
Pivot, Inner Roll Stop
5RG7RUVLRQ6SULQJ%DU)URQW
5RG7RUVLRQ6SULQJ%DU5HDU
Roll Stop, Arm, Rear
Roll Stop, Arm, Front
Weldment, Tube-IB Fold Arm-Rear
Block, Foot, Latch, Pivot
1XW+H[
Weldment,Tube-IB Fold Arm-Front
%HDULQJ3ODVWLF)ODQJH,'[
%ROW[+H[+HDG&DS
%ROW[6+&6Z1\ORFN3DWFK
:DVKHU)ODW$XWR%ODFN
6FUHZ[)ODW+HDG+H[Z3DWFK
5LQJ([WHUQDO6QDS
5LYHW3RS%ODFN
%HDULQJ)ODQJH00[00)0%'8
Washer, .390 Nylon
5LQJ5HWDQLQJ6QDS
Pin, Spring, Slide, NCL
Nut, 5/16-18, Top Lock, Black
6QDS5LQJ
%ROW[+H[+HDG&DS
Roller Assembly
Roller Retainer
1XW+H[/RFN
Torsion Rod
&ODPS,'1\ORQ/RRS
Clip, Hand Control Hanger
5LYHW6QDS[
%HDULQJ)ODQJH[)'8
Cover, Plastic, Parallel Arm, O/S Rear-w/Tape
Weldment, Bridgeplate Bracket, Front
6SDFHU+DQGUDLO7KN8+0:
:DVKHU,'[2'[%ODFN
Cover, Plastic, Parallel Arm, I/S Rear-w/Tape
Weldment, Bridgeplate Bracket, Rear
6SULQJ7RUVLRQ,'[
Spacer, IB Lock
Weldment, IB Lock
%HDULQJ,'[/RQJ
5ROOHU2'[/RQJ
(&OLS6KDIW
6SDFHU+DQGUDLO7KN8+0:
&ODPS,'1\ORQ/RRS
+DUQHVV6HQVRU0DJQHWLFZ3OXJ
6FUHZ[5'+'
6SULQJ([WHQVLRQ[
Light Assy, Vertical Channel
Magnet-Sensor Ring
5LYHW6QDS%ODFN+ROH[7KLFN
6SDFHU8+0:2'[,'[
1XW+H[
+DUQHVV6HQVRU0DJQHWLFZ3OXJ
%ROW[%+&61\ORFN%.=1
Parallel Arm Assy., Bottom w/Bearings-Front
Washer, Thrust, .875 O. D., .50 I.D., .0585T
6FUHZ[%+6&666
Slide, UHMW, Platform Rotate
5LYHW3RS6'%6
%ROW6KRXOGHU[
:DVKHU,'[2'[$XWR%.
5LYHW3RS[
3LQ&OHYLV[())/(1ZR+ROH%ODFN

Part No.
 
25527
 
915-0392
 
%.
 
 
915-0703
916-5406
916-5433
 
27276
916-5434
) 
5 
985-0202RN
985-0202FN
985-0625RNW
985-0215N
%.
985-0625FNW
 
 
 
 
3 
 
 
 
17327
 
985-2326N
28324BK
 
 
1000-2395A
915-5353
%.
31432PC
 
84389
 
 
915-0702NA
985-0431FNW

 
915-0703NA
985-0431RNW
 
30394
985-0630NW
 
1
 

 
$
 
 
31062A
30662
 
 
 
$
 
917-0457NA
29371

31677
 
 
 
 
%.

Page 13

Exploded View
31

52

179
52

98

74
179

62

106

148

21

98

12

34

64
27

33

10

112
58

26

23

28

52

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NCL917-03-001.ai

98

"Providing Access to the World"
®

Over 300 Braun
Dealers Worldwide

®

"Providing Access to the World"

International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
1-800-THE LIFT
(574) 946-6153
FAX: (574) 946-4670

Service Manual for:

C8A
Century

HZg^Zh

Series 03

Public Use
Wheelchair Lifts

Century Series Lift
Braun “Worry-Free”
Five-Year Limited Warranty
The Braun Corporation of Winamac, Indiana, warrants its wheelchair lift against defects
in material and workmanship for up to five years*, providing the lift is installed, operated and
maintained properly and in conformity with this manual. This warranty is limited to the original
purchaser and does not cover defects in the motor vehicle on which it is installed, or defects in the
lift caused by a defect in any part of the motor vehicle.
This warranty commences on the date the lift is put into service, providing the warranty
registration card is completed and received by The Braun Corporation within twenty days of
purchase. If no warranty card is received, the warranty will expire three years from the date of
manufacture as identified on the lift serial number tag.
This warranty also covers the cost of labor for the repair or replacement of parts for
three years when performed by an approved Braun Dealer. (A labor schedule determines cost
allowance for repairs, which can be provided upon request by an approved Braun Dealer).
This warranty does not cover normal maintenance, service, or periodic adjustments
necessitated by use or wear. The Braun Corporation will not, under any circumstances, pay for
loss of use, incidental or consequential damages related to the lift, or vehicle in which it is installed.
This warranty will become null and void if the lift has been damaged through accident,
misuse, or neglect, or if the lift has been altered in any respect.
* The five-year portion of this warranty covers the following lift’s power train parts:
• Cable • Cylinder • Flow Control • Gear Box • Motor • Pump • Hydraulic Hose & Fittings
• Solid State Controller
All remaining lift components are covered by a three-year warranty.

Return Authorization Procedure
When processing any warranty claims (parts, repairs, etc.), all requests must be processed through The
Braun Corporation Product Support Department. Call 1-800-THE LIFT ® (extension 3009) during normal
working hours. Product Support will issue a Return Material Authorization (RMA) number and detail the
procedures required for processing returns and/or authorizing credit.
The lift identification information is provided on the Braun Serial No./Series No. identification tag and
the two warranty cards (shown on inside front cover). The lift identification information must be
provided when filing a warranty claim or ordering parts.

"Providing Access to the World"
Braun NCL Series

32221
January 2006

®
®

International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
(574) 946-6153
FAX: (574) 946-4670
1-800-THE LIFT ®

All illustrations, descriptions and specifications in this manual are based on the latest product information available at the
time of publication. The Braun Corporation reserves the right to make changes at any time without notice.
Patent #5,261,779

Patent #6,464,447

Patent #6,739,824

Patent #6,065,924

Patent #6,599,079

Patents Pending

Patent #6,238,169

Patent #6,692,217

© The Braun Corporation



---

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