Broilmaster P4 Users Manual B100024 (P3,P4)
P3 to the manual 0b3da880-52ed-46b9-9d73-0b9f18da1280
2015-02-02
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PREMIUM "P" GAS GRILL OWNER’S MANUAL (NATURAL OR PROPANE GAS) OPTIONAL ACCESSORIES SHOWN P3 AND P4 MODELS B100024-1-0502 P3, P4 Page 1 IMPORTANT THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL AND ALL PERSONS THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE POSSESSION OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN USING OR CLEANING THE GRILL AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED. WHO WILL USE AND MAINTAIN THE GRILL. WARNING REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS. IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER. CAUTION: FOR YOUR SAFETY IF YOU SMELL GAS: 1. 2. 3. 4. SHUT OFF GAS TO THE APPLIANCE. EXTINGUISH ANY OPEN FLAME. OPEN THE GRILL LID. IF ODOR CONTINUES, IMMEDIATELY CALL FIRE DEPARTMENT. 5. DO NOT TOUCH ELECTRICAL SWITCHES. YOUR GAS SUPPLIER OR CAUTION: FOR YOUR SAFETY 1. DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. 2. AN LP CYLINDER NOT CONNECTED FOR USE SHALL NOT BE STORED IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. CAUTION: PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING, ASSEMBLY AND INSTALLATION. WARNING BROILMASTER® GAS GRILLS MUST ONLY USE PROPANE CYLINDERS EQUIPPED WITH AN OVERFILL PROTECTION DEVICE (OPD). USE ONLY A REPUTABLE PROPANE DEALER WHEN EXCHANGING OR FILLING CYLINDERS. AN OVERFILLED OR IMPROPERLY FILLED PROPANE CYLINDER CAN BE DANGEROUS. Page 2 P3, P4 Congratulations! Welcome to the beauty, durability, and prestige of a PREMIUM GAS GRILL by BROILMASTER®. With award-winning excellence built into every feature and durability that surpasses other premium gas grills, BROILMASTER has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years. At Broilmaster, we continually strive to enhance the performance and quality of our products for your grilling enjoyment. Every effort will be made to ensure that Broilmaster continues to be your choice as the premium grill of the future. Whether you are at the lake or in the privacy of your own backyard, the BROILMASTER® PREMIUM GAS GRILL performs far beyond the ordinary and is designed to provide your family with years of outdoor cooking pleasure. Thank You! Broilmaster® is a registered trademark of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Telephone 800-851-3153 P3, P4 Page 3 TABLE OF CONTENTS C ONGRATULATIONS ! You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your premium Broilmaster® gas grill. Parts Diagram .............................................................................................................................. 5 List ...................................................................................................................................... 6 Grill Assembly ............................................................................................................... 7-11 Propane Gas Grills ...................................................................................................... 12-14 Gas Conversion ............................................................................................................... 15 Natural Gas Grills ............................................................................................................. 16 Operation- Propane & Natural Grills ........................................................................... 17-18 Maintenance ........................................................................................................................ 19 Troubleshooting................................................................................................................... 20 Notes ................................................................................................................................... 21 Warranty ......................................................................................................................... 22-23 Your Broilmaster® Premium Gas Grill is identified by model number, serial number, and gas type. This information is provided on a product identification label located on the grill’s control panel. For your convenience, complete this section for future reference when contacting your dealer. Model No. Dealer Serial No. Dealer Phone No. Gas Type: Propane Page 4 Natural Date of Purchase P3, P4 PARTS DIAGRAM All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153 • WWW.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed. P3, P4 Page 5 PREMIUM "P" SERIES PARTS LIST KEY NO. 1 2 3 4 5 6 7 8 9 10 11 11 11A 11A 11B 11B 11C 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 32 33 36 37 38 39 40 41 42 43 PART NAME BRIDGE PIN HINGE PIN RETRACT-A-RACK COOKING GRID BRIQUETTE BAG GRID LIFTER ASSEMBLY HOSE & LP REGULATOR GRILL BODY BOTTOM LID STOP KNOB LID STOP CONTROL VALVE ASSEMBLY (LP) CONTROL VALVE ASSEMBLY (NAT) VALVE (LP) VALVE (NAT) MANIFOLD (LP) MANIFOLD (NAT) MOUNTING PLATE NATURAL CAP ORIFICE * GRILL BODY TOP HEAT INDICATOR HANDLE STAINLESS FOAM GRIP BRIQUETTE RACK BURNER ASSEMBLY COLLECTOR BOX ASSEMBLY RADIATION SHIELD COLLECTOR BOX SPACER ELECTRONIC IGNITOR IGNITOR GROUND LUG IGNITOR GROUND WIRE CONTROL PANEL ASSEMBLY W/LABEL CONTROL PANEL LABEL (NOT SHOWN) VALVE KNOB KEPS NUT SHELF PIN CONVERSION LABEL * SPACER 9/32 I.D. X 5/8 O.D. FLAT WASHER #10-24 X 3/4 SCREW 3/8-16 X 1 1/2 SCREW 3/8 STAR WASHER #10-24 X 1 SCREW STABILIZER ARM ** STABILIZER BRACKET ** #10-24 X 3/8 SCREW ** 10-24 WING NUT P3BL PART NO. B057805 B057804 B072695 B743100 B058122 B064539 B069756 B076539 B100098 B076521 B070501 B070502 B076790 B076789 B069002 B069003 B064787 B056647 B076538 B076625 B070282 B073097 B063066 B878531 B072701 B063065 B069743 B072218 B069747 B072684 B100152 B072686 B070084 B073967 B073963 B100033 B662325 B076332 B076522 B100117 B100135 B073978 B906180 B905048 B100137 B100125 P3HG PART NO. B057805 B057804 B072695 B743100 B058122 B064539 B069756 B100146 B100098 B076521 B070501 B070502 B076790 B076789 B069002 B069003 B064787 B056647 B100147 B076625 B070282 B073097 B063066 B878531 B072701 B063065 B069743 B072218 B069747 B072684 B100152 B072686 B070084 B073967 B073963 B100033 B662325 B076332 B076522 B100117 B100135 B073978 B906180 B905048 B100137 B100125 P3GY PART NO. B057805 B057804 B072695 B743100 B058122 B064539 B069756 B100144 B100098 B076521 B070501 B070502 B076790 B076789 B069002 B069003 B064787 B056647 B100145 B076625 B070282 B073097 B063066 B878531 B072701 B063065 B069743 B072218 B069747 B072684 B100152 B072686 B070084 B073967 B073963 B100033 B662325 B076332 B076522 B100117 B100135 B073978 B906180 B905048 B100137 B100125 P4BL PART NO. B057805 B057804 B072696 B804687 B058122 B064539 B069756 B076622 B100098 B076521 B070501 B070502 B076790 B076789 B069002 B069003 B064787 B056647 B076621 B076625 B070486 B073097 B067449 B814801 B072701 B063065 B069743 B072218 B069747 B072684 B100153 B072197 B070084 B073967 B073963 B100033 B662325 B076332 B076522 B100117 B100135 B073978 B906180 B905048 B100137 B100125 P4HG PART NO. B057805 B057804 B072696 B804687 B058122 B064539 B069756 B100150 B100098 B076521 B070501 B070502 B076790 B076789 B069002 B069003 B064787 B056647 B100151 B076625 B070486 B073097 B067449 B814801 B072701 B063065 B069743 B072218 B069747 B072684 B100153 B072197 B070084 B073967 B073963 B100033 B662325 B076332 B076522 B100117 B100135 B073978 B906180 B905048 B100137 B100125 P4GY PART NO. B057805 B057804 B072696 B804687 B058122 B064539 B069756 B100148 B100098 B076521 B070501 B070502 B076790 B076789 B069002 B069003 B064787 B056647 B100149 B076625 B070486 B073097 B067449 B814801 B072701 B063065 B069743 B072218 B069747 B072684 B100153 B072197 B070084 B073967 B073963 B100033 B662325 B076332 B076522 B100117 B100135 B073978 B906180 B905048 B100137 B100125 * INCLUDED WITH PROPANE GRILLS ONLY. ** BURNER STABILIZER KIT IS INCLUDED WITH YOUR CART. Page 6 P3, P4 GRILL ASSEMBLY Before You Begin Recommended Tools All Broilmaster grills require some assembly and installation. Follow all instructions unless noted to apply only to other specific models. These items are recommended for the assembly of your grill: If you purchased an accessory with your Broilmaster, follow the instructions provided with the accessory for assembly and installation. If an instruction refers to a step that is not required for your grill model, please continue to the next step. Each step of the installation is illustrated. In each illustration parts are identified with “Key” numbers. Key numbers appear in parenthesis after a part name is mentioned for the first time in the instructions and are labeled on the illustrations. You can reference each part by its key number on the Parts List if you need help in identifying a part. • Phillips screwdriver • Adjustable wrench set • Socket set • Soapy water solution (to test for leaks) • Liquid soap (for foam grip) Grill Mountings Assemble your base option before assembling your Broilmaster® grill head. Refer to the Broilmaster® Cart, Base, and Post instructions provided with each accessory for assembly, installation, and mounting procedures. Compare the parts found in the shipping container to the parts list provided. If any parts are missing contact your Broilmaster® dealer before beginning assembly. CAUTION: FOR YOUR SAFETY PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING, ASSEMBLY AND INSTALLATION. P3, P4 Page 7 GRILL ASSEMBLY Igniter Assembly FIGURE 5 19 Slide the collector box spacer (21) and nut (provided on assembly) onto the collector box shaft and tighten. FIGURE 5. Note: Peel protective film from control panel before installing igniter. 21 Nut 24 25 FIGURE 6 Installing the Igniter - AA ALKALINE BATTERY CAUTION: DO NOT CUT OR DAMAGE IGNITER WIRE. + Carefully thread the end of the igniter wire through the center hole in the grill bottom. Slide the ground lug (24) over the igniter wire and fasten with nut provided. GROUND SPARK Attach one end of the ground wire (25) to the terminal on the rear of the electronic igniter. Attach the remaining end to the ground lug. FIGURES 5 AND 6. 24 Battery Installation: Slide the spring onto the negative end of the battery. Drop the battery and spring into the igniter and replace the button. Burner Stabilizing Arm FIGURE 7 (Portable Cart Models Only) On the burner assembly (18) remove the rear screw, insert the burner stabilizing arm (40), and reinstall the screw as shown. FIGURE 7. Note: Burner Stabilizing Arm, Burner Stabilizing Bracket, and Securing the Burner sections of this manual apply only to portable cart models ONLY. Hardware is packaged with your cart. Page 8 Venturi Tubes 40 18 P3, P4 GRILL ASSEMBLY Burner Stabilizing Bracket FIGURE 8 (Portable Cart Models Only) Tip: Test the alignment of the burner stabilizing brackets before tightening the burner stabilizing bracket. 36 Install the burner stabilizing bracket (41) and fasten with the 10-24 x 3/4 phillips screw and 10-24 wing nut. FIGURE 9 41 8 Radiation Shield Place the radiation shield (20) in the grill bottom. FIGURE 9. INSTALL THIS SIDE UP 20 19 Installing the Burner FIGURE 10 Insert the burner assembly into the grill bottom with the venturi tubes facing the front of the grill. FIGURE 10. The gas jets from the control valve will be inside the ends of the venturi tubes when properly installed. FIGURE 11. FIGURE 11 Air Shutter Venturi Tube P3, P4 Shutter Set Screw 11 Page 9 GRILL ASSEMBLY Securing the Burner 18 (Portable Cart Models Only) Secure the burner by aligning the burner stabilizing bracket and the burner stabilizing arm and fastening with a screw (42) and a keps nut (28). FIGURE 12. 41 42 28 FIGURE 12 FIGURE 13 Lid Stop Attach the lid stop assembly to the grill bottom as shown. FIGURE 13. 32 28 33 36 Handle For your added comfort a foam grip (16) has been provided. FIGURE 15. Tip: For ease of installation, slightly lubricate the front handle with liquid soap before pushing the foam grip into place. Fasten the stainless steel front handle (15) to the grill lid (13) with two #10-24 x 1" screws (39). FIGURE 14. FIGURE 14 13 14 39 15 16 39 FIGURE 15 Page 10 P3, P4 GRILL ASSEMBLY Installing Racks Place the briquet rack on the burner assembly. Position the ceramic briquets evenly on the briquette rack without overlapping. Set the multilevel cooking grids FIGURE 17. 4 FIGURE 17 5 17 Installing Char-Master Briquets Individually place the ‘Char-Master’ briquets in a single layer evenly on your grill’s briquet rack; DO NOT dump them onto the briquet rack. A single layer of ‘Char-Master’ briquets is all that’s needed. DO NOT overlap or stack the briquets. See FIGURE 17. After properly placing the ‘Char-Master’ briquets on your grill’s briquet rack, there may be some briquets left over. Save them for future use. Before cooking, always preheat the grill as directed by the grill’s operating instructions. Hot briquets cause better, quicker cooking and better flavor. Cleaning Routine preheating and routine burn-off (also called postheating) of a grill will clean the ‘CharMaster’ briquets. Periodically turn the briquets over while they are cool. Grid Lifter FIGURE 18 Assemble the grid lifter as shown. FIGURE 18. When positioning or removing grids always use the grid lifter provided with your grill. 37 P3, P4 38 37 38 Page 11 PROPANE GAS GRILLS Grill Location Gas Type When choosing the ideal location for your Broilmaster® Premium Gas Grill, remember this grill is designed for outdoor use ONLY. Never use Liquid Propane (LP) gas with a grill designed for Natural gas, or Natural gas with a grill designed for Liquid Propane gas. The type gas required for your grill can be determined from the product identification label located on the grill’s control panel. Questions regarding different types of gases should be directed to your gas supplier. You should never install or operate your grill in any building, garage, or other enclosed area. For your safety, this grill should not be installed or operated under any combustible materials, such as carports, covered porches, awnings, or overhangs. Never install or operate your grill in or on any recreational vehicle or boat. CAUTION: THE INSTALLATION AND OPERATION OF THIS GRILL AT CLEARANCES LESS THAN SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY OF FIRE, PROPERTY DAMAGE, OR PERSONAL INJURY. A minimum clearance of sixteen (16") inches is required from the sides of the grill to any combustible material. A minimum clearance of eighteen (18") inches is required from the back of the grill to any combustible material. Some examples of combustible materials are a wall, a fence, patio furniture, or the wall of your home. The area surrounding the grill should be clear to ensure proper ventilation. Do not obstruct the flow of combustion and ventilation air in any way. The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris. Portable grills should be level and positioned away from direct wind prior to each use. WARNING: DO NOT INSTALL OR OPERATE THIS GRILL WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED OR STORED. FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR PERSONAL INJURY. Page 12 Cylinder Requirements YouR Broilmaster® Premium Gas Grill requires a standard twenty (20) pound propane gas cylinder. The maximum height allowable for a replacement cylinder is approximately twelve (12") inches (30.5 centimeters). The propane gas cylinder used must be: 1. constructed and marked in accordance with the specifications for LP gas cylinder of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods; and Commission as applicable. 2. provided with a listed overfilling protection device (OPD). 3. provided with a listed safety device having direct access with the vapor space of the cylinder and the cylinder supply system must be arranged for vapor removal. 4. provided with a shutoff valve terminating in a valve outlet as specified in the Standard for Compressed Gas Cylinder Outlet and Inlet Connections, ANSICGA-V-1. 5. provided with a plug to effectively seal off the cylinder outlet when the cylinder is being stored or transported. 6. provided with a collar to protect the cylinder valve. CAUTION: DO NOT USE A PROPANE GAS CYLINDER WHICH HAS A CAPACITY GREATER THAN TWENTY (20) POUNDS WITH THIS GRILL AND SIDE BURNER. P3, P4 PROPANE GAS GRILLS Propane Cylinder Safety Connection Requirements Liquid Propane (LP) gas has a long history of safe use when the safety precautions provided in this manual are followed. CAUTION: NEVER USE LIQUID PROPANE (LP) GAS IN A GRILL DESIGNED FOR NATURAL GAS, OR NATURAL GAS IN A GRILL DESIGNED FOR LIQUID PROPANE GAS. QUESTIONS REGARDING DIFFERENT TYPES OF GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS SUPPLIER. FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS COULD RESULT IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE OR PERSONAL INJURY. Propane gas cylinders should always be handled, stored, and transported with extreme caution in a secured upright position. Never attempt to use or repair a propane gas cylinder that has been damaged. Never attempt to use or repair a cylinder with a faulty or damaged valve outlet. A cylinder that has been dropped, dented, or otherwise damaged must be replaced. A propane gas cylinder should never be transported in the passenger area of a vehicle. Installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1. In Canada, installation shall be in accordance with CAN/CGA-B149.2 Propane Installation Code, or CAN/CGA-B149.1 Natural Gas Installation Code, and local codes where applicable. Consult your local gas supplier or propane gas dealer for code regulations and recommended procedures. WARNING: BROILMASTER® PREMIUM GAS GRILLS REQUIRE LIQUID PROPANE (LP) CYLINDERS EQUIPPED WITH AN OVERFILL PROTECTION DEVICE (OPD). AN OVERFILLED OR IMPROPERLY FILLED PROPANE CYLINDER CAN BE DANGEROUS. Keep cylinders out of direct sunlight and never apply any other source of direct heat to them. Always use the pressure regulator and hose assembly supplied with your Propane gas grill. When refilling your cylinder, always insist on a reputable, qualified gas dealer. Your propane gas cylinder is filled by weight, and should never exceed eighty (80%) percent of its weight limit. If the cylinder is not completely empty, the gas dealer must make necessary adjustments to ensure it is not overfilled. Never use an overfilled Propane gas cylinder. Note: Not all valve and cylinder combinations are compatible. Check warning tag on valve and cylinder as well as external fitting threads. Cylinder Storage All Broilmaster® pressure regulators and hose assemblies require Propane cylinders with a Type 1 connection device as illustrated. FIGURE 19. FIGURE 19 Your grill must be stored outdoors in a well ventilated area if the cylinder is attached to it. Disconnected cylinders must have a threaded valve plug tightly installed and must not be stored in any building, garage, or other enclosed area. Flammable materials (gasoline, grill covers, etc.) must not be stored in the cylinder enclosure. Always store Propane cylinders in a secured upright position, out of the reach of children. P3, P4 Page 13 PROPANE GAS GRILLS Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven (11”) inches water column. It must be connected to the Propane gas cylinder’s female valve outlet before the grill can be operated. CAUTION: OPERATION OF A PROPANE GAS GRILL WITHOUT THE PRESSURE REGULATOR AND HOSE ASSEMBLY WILL CAUSE GAS LEAKS WHICH COULD LEAD TO FIRE OR EXPLOSION, RESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY. Connecting to Propane Gas (Continued) Attach the pressure regulator to the Propane gas cylinder’s valve using the plastic handwheel. Tighten in a clockwise motion to achieve a gas tight seal. FIGURE 21. CAUTION: DO NOT USE A WRENCH OR ANY OTHER TOOL TO TIGHTEN. USE OF A WRENCH OR OTHER TOOL WILL DAMAGE THE PLASTIC HANDWHEEL. FIGURE 21 The pressure regulator’s fitting must remain clean and free of nicks and scratches. A dirty, nicked or scratched fitting can cause a gas leak, resulting in an explosion or fire. Use only genuine Broilmaster® replacement parts unless otherwise specified by the manufacturer. Clockwise Connecting to Propane Gas Position the cylinder in the opening in the bottom of the cart and secure with the cylinder retaining bracket. FIGURE 20. FIGURE 20 Page 14 To disconnect the Propane gas cylinder, turn OFF the cylinder’s valve and the grill’s control valve. Remove the regulator by turning the plastic handwheel counterclockwise. Cylinder Retaining Bracket P3, P4 GAS C ONVERSION Gas Conversion Propane grills include a conversion kit for natural gas. If you have a natural grill and wish to convert it to propane you will need to purchase the optional conversion kit #CK195. Begin by removing all the components from the inside of your grill. Locate and remove the orifice hoods mounted on the underside of the grill body. FIGURE 20. Remove the hose and regulator from the valve. Replace the components inside of your grill. Remove the knobs from the valve assembly and locate the adjustment screws on the inside of the valve stem. Using a small screw driver, turn the screws four (4) turns counterclockwise. Do not back the screws out more than 4 1/2 turns or a leak may result. FIGURE 22. Connect the grill to the natural gas supply. FIGURE 20 IMPORTANT: BEFORE LIGHTING YOUR GRILL, CHECK THE GAS CONNECTIONS AND THE ADJUSTMENT SCREWS FOR LEAKS USING A SOAPY WATER SOLUTION. CAUTION: NEVER USE THIS OR ANY GAS APPLIANCE WHICH MAY BE LEAKING GAS. HOSE AND REGULATOR ORIFICE HOOD SUPPLY TUBE Replace the knobs. FIGURE 22 CONTROL PANEL Before installing the natural hoods, inspect them for damage and note the number stamped on the side. The correct hood will be marked "48". The hoods are self-sealing, requiring no additional pipe sealant. If you wish to use sealant, take care to add it to the threads only to avoid blocking the orifice. LEFT RIGHT OFF OFF HI HI 3 3 2 Thread the hoods onto the supply tubes leaving about a 1/8" gap between the hood and the locking nut. FIGURE 21. 2 1 LO 1 LO VALVE STEM ADJUSTMENT SCREW FIGURE 21 NUT 1/8" Place the completed conversion label adjacent to the product identification label, located on the control panel (26). 48 SUPPLY TUBE ORIFICE HOOD P3, P4 Page 15 N ATURAL G AS G RILLS Grill Location Gas Type When choosing the ideal location for your Broilmaster® Premium Gas Grill, remember this grill is designed for outdoor use ONLY. The type gas required for your grill can be determined from the product identification label located on the grill’s control panel. Questions regarding different types of gases should be directed to your local gas supplier. You should never install or operate your grill in any building, garage, or other enclosed area. For your safety, this grill should not be installed or operated under any combustible materials, such as carports, covered porches, awnings, or overhangs. CAUTION: NEVER USE LIQUID PROPANE (LP) GAS IN A GRILL DESIGNED FOR NATURAL GAS, OR NATURAL GAS IN A GRILL DESIGNED FOR LIQUID PROPANE GAS. QUESTIONS REGARDING DIFFERENT TYPES OF GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS COMPANY. Never install or operate your grill in or on any recreational vehicle or boat. CAUTION: THE INSTALLATION AND Connection Requirements A minimum clearance of sixteen (16") inches is required from the sides of the grill to any combustible material. Installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1. In Canada, installation shall be in accordance with CAN/CGA-B149.2 Propane Installation Code, or CAN/CGA-B149.1 Natural Gas Installation Code, and local codes where applicable. Contact your local gas company for code regulations, recommended procedures, and the installation of your grill’s gas supply line. OPERATION OF THIS GRILL AT CLEARANCES LESS THAN SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY OF FIRE, PROPERTY DAMAGE, OR PERSONAL INJURY. A minimum clearance of eighteen (18") inches is required from the back of the grill to any combustible material. Some examples of combustible materials are a wall, a fence, patio furniture, or the wall of your home. The area surrounding the grill should be clear to ensure proper ventilation. Do not obstruct the flow of combustion and ventilation air in any way. The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris. Portable grills should be level and positioned away from direct wind prior to each use. WARNING: DO NOT INSTALL OR OPERATE THIS GRILL WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED OR STORED. FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR PERSONAL INJURY. Page 16 Broilmaster® grills are not equipped with pressure regulators. Your gas grill operates at a manifold pressure of seven (7") inches water column. Connect cart mounted Natural gas grills to a pre-installed gas supply line using the twelve (12’) foot flexible hose and quick disconnect kit which can be purchased from your local dealer. CAUTION: THE GRILL AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY SYSTEM PRESSURE TESTING AT TEST PRESSURES IN EXCESS OF 1/2 PSIG. CAUTION: THE GRILL MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG. P3, P4 OPERATION - PROPANE & NATURAL GRILLS Checking for Gas Leaks Operating Instructions Check for gas leaks every time you connect your Broilmaster® propane gas grill to a Propane gas cylinder, when a connected cylinder has not been used recently, or when either a natural or propane grill is being used for the first time. Using the Igniter CAUTION: DO NOT USE AN OPEN FLAME WHEN CHECKING FOR LEAKS. CHECKING FOR LEAKS WITH AN OPEN FLAME MAY LEAD TO A FIRE OR EXPLOSION, RESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY. 1. Turn knob on the grill CLOCKWISE to the OFF position. CAUTION: IF A BURNER FAILS TO LIGHT AFTER 5 SECONDS, TURN THE BURNER OFF FOR 5 MINUTES, TO ALLOW THE GAS TO CLEAR, THEN TRY AGAIN. 2. Turn ON gas at the source. To check for gas leaks: 3. With the grill lid open, push and turn the burner control knob COUNTERCLOCKWISE to Hi. 1. Use dish washing liquid and a little water to make a soapy solution. 4. Push and hold the igniter button until the burner lights (approximately 5 seconds). 2. Turn OFF the knob on the control panel. 5. If a burner does not light, turn OFF all gas and refer to the Troubleshooting section of this manual. 3. Turn ON the gas at the supply or cylinder. A hissing sound indicates a leak. Turn OFF the gas and repair the leak. 4. Apply the soapy water solution to all gas connections. Operating Instructions 5. Look for bubbles. Bubbles indicate a leak. Using Matches 6. If there are bubbles turn OFF the gas and repair the leak. CAUTION: IF A BURNER FAILS TO LIGHT AFTER 5 SECONDS, TURN THE BURNER OFF FOR 5 MINUTES, TO ALLOW THE GAS TO CLEAR, THEN TRY AGAIN. 7. Turn the gas back ON and repeat the above procedures until all leaks are repaired. 1. Turn knob on the grill CLOCKWISE to the OFF position. 2. Turn ON gas at the source. Air Shutter Adjustment The venturi air shutter(s) are preset at the factory so that after five minutes the burner flames are blue with well defined cones. If, after five minutes the flame is yellow, or there is a gap between the burner and the flame, adjust the venturi air shutter as follows: 1. Turn gas OFF and let the burner cool. 3. Open the grill lid. 4. Insert a burning long wooden match through the lighter hole on either side of the grill. 5. Turn the burner control knob COUNTERCLOCKWISE to HI. 6. If a burner does not light, turn OFF all gas and refer to the Troubleshooting section of this manual. FIGURE 23. 2. Loosen shutter set screw 3. Close the air shutter to the minimum opening. Refer to Figure 11. 4. Light the burner, wait five minutes and then carefully open the air shutter until the flame is blue and well defined. FIGURE 23 5. Retighten the set screw. P3, P4 Page 17 O PERATION Before Cooking Electrical Accessories Before cooking on a grill for the first time, it should be broken in to burn off any oil residue from the manufacturing process. If an electrical accessory (e.g. rotisserie) is used on your grill, the accessory must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electric Code, ANSI/NFPA 70. In Canada, the electrical accessory must be electrically grounded in accordance with the applicable section of the current Canadian Electrical Code, CSA C22.1. 1. Raise the grill lid. 2. Light grill burner. 3. Burn on HI for ten minutes. 4. Close the lid and burn on HI for an additional ten minutes. 5. Turn OFF gas. The grill is now ready for use. Preheating Before cooking on a gas grill, allow the grill to preheat on HI for 5 minutes with the lid closed. This uses very little fuel and hot briquette cook quicker and provide better flavor. Cooking Broilmaster® is happy to provide a cookbook with each of its grills. The cookbook contains helpful cooking tips and instructions as well as great tasting recipes for preparing many delicious foods on your grill. Page 18 Any electrical accessory should be equipped with a three-prong (grounding) plug, and plugged into a properly grounded three-prong receptacle or wall outlet. Do not cut or remove the grounding prong from the plug. If an extension cord is required, use only a threeprong cord and plug into a properly grounded receptacle as described above. Do not expose an electrical accessory to water. Avoid using any electrical accessory in wet weather as it may present a shock hazard. Keep any electrical cord and fuel supply hose away from all heated surfaces. P3, P4 MAINTENANCE Cleaning the Grill Venturi Tubes CAUTION: TO The venturi tubes allow air and gas to mix prior to burning, thus ensuring an efficient flame. Spiders or other small insects may build webs or nests inside the tubes obstructing air flow. Fire, or flashback, can occur, in and/or around obstructed venturi tubes and can cause damage to components beneath the grill or an unsafe condition. To reduce risk, inspections and cleaning should be performed at least twice monthly when spiders are active. If the grill has been unused for an extended period of time inspect the tubes before using the grill. PREVENT INJURY, USE CARE WHEN CLEANING A HOT GRILL. NOTE: DO NOT USE A COMMERCIAL CLEANER ON THE COOKING GRID. DO NOT BRUSH GRIDS WHILE THEY ARE HOT. DO NOT SCRAPE GRIDS. For baked on residue use a brass (NOT STEEL) brush on the cooking grid and other components. Burn Off This process is much like that used in self-cleaning ovens and is most efficient when completed after each use of the grill. CAUTION: DO NOT OPEN THE GRILL DURING THE BURN OFF PROCESS. OPENING THE GRILL DURING THE BURN OFF PROCESS MAY CAUSE A SUDDEN GREASE FIRE FLARE UP THAT COULD BURN YOUR FACE AND ARMS. WAIT UNTIL THE GRILL HAS COOLED BEFORE OPENING. 1. Turn gas knob to HI. Close lid and allow the grill to burn for ten minutes, or until no smoke is present. Do not allow the grill to burn for more than 30 minutes. 2. Turn gas knob and supply to OFF and allow the grill to cool. 3. Wipe COOL grill with a damp cloth to remove soot. Clean venturi tubes as follows: 1. Remove the cooking grids and briquette rack. 2. Remove the burner from the grill. 3. Lay the burner face down and remove the four retaining screws from the venturi tube plate and the burner. FIGURE 24. 4. Use a small flexible brush to remove any debris for the tube(s). 5. Flush with water. 6. Allow the tube(s) to dry before reinstalling. 7. Reinstall the venturi tubes and burner. Grill Bottom L Periodically remove cooking grids and flare guard to clean the interior of the grill. Scrape off baked on residue with a putty knife or brass brush and rinse with water. Clean the bottom air holes with a small knife. R FIGURE 24 Exterior Burner Maintenance Stainless steel burners often turn reddish brown after use. This does not effect the performance of the grill. When cleaning the interior of the grill, remove the burners and clean with a brass brush. Wash with water and a mild detergent. Grease Tray Empty periodically. Replacement tray liners can be purchased at most supermarkets where disposable aluminum baking pans are displayed. P3, P4 Clean regularly with a solution of mild detergent and hot water. Touch-up paint is available from your dealer. Broilmaster® protective covers are recommended. Stainless steel components can be easily cleaned with a spray-on stainless steel cleaner found in most hardware stores. Briquettes If the briquettes did not come clean during burn off, after cooling turn them over. The residue will burn off during warm-up for the next use. Page 19 T ROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Problem Cause Solution Burner will not light. Gas injector not inserted in venturi tube. Realign/engage gas injector with the venturi tube. Clogged gas injector. Remove gas injector from gas control assembly and clean. Obstruction in gas line. For propane models, ensure gas valve on cylinder is OFF. Remove flexible hose and blow out any debris. Spider webs in venturi tubes. Clean venturi tubes. See Maintenance Section. Misalignment of collector box and burner. Position electrode properly. Clean collector box. Out of gas. Refill LP gas cylinder. If natural model, turn on gas at source. Dead battery. Replace with AA Alkaline battery. Poor combustion. Adjust air shutter. Misalignment of venturi tube and gas injector. Realign/engage gas injector with the venturi tube. Inadequate gas pressure. Contact gas supplier for assistance. Incorrect orifice/valve setting. Refer to gas conversion instructions in this manual. Cold grill. Preheat grill at least 5 minutes on HI with the grill lid closed. Misalignment of burner tube and gas injector. Realign/engage gas injector with the burner tube. Poor combustion. Adjust air shutter. Extreme wind. Turn or shield grill. Air shutter improperly set. Open air shutter. See Maintenance Section. Spider webs in venturi tubes. Clean venturi tubes. See Maintenance Section. Seasoning salts on burner. Clean by washing burner with mild detergent. Oil film on burner. Allow burner to operate on HI for 10-15 minutes. Inadequate grill temperature. Flames blow out. Yellow flames. Page 20 P3, P4 NOTES P3, P4 Page 21 W ARRANTY LIMITED WARRANTY Manufactured in U.S.A. by Broilmaster, a Division of Empire Comfort Systems, Inc., P.O. Box 529, Belleville, Illinois 62222. WHAT IS COVERED AND FOR HOW LONG. From the date this grill is first purchased for use, Broilmaster will make available, at our factory, a free replacement for any defective part covered by this warranty on the following basis: LIMITED LIFETIME WARRANTY • Aluminum Grill Housing • Stainless Steel Burners • Stainless Steel Carts • Stainless Steel Carts and/or Mountings • Side Burner & Housing • Porcelain Coated Cast Iron Cooking Grids (Damaged by dropping, scraping or abrasive cleaning voids the warranty for the cooking grids) • Stainless Components for Built-in Series (BIKH, BIKSB, BIKBIN, BIKDR) LIMITED 5-YEAR WARRANTY • Painted Electrogalvanized Steel Components LIMITED 2-YEAR WARRANTY • Porcelain Coated Steel Cooking Racks • All Other Parts LIMITED 1-YEAR WARRANTY • Rotisserie Units • Premium Tool Set • Grill Covers • Shelving Page 22 P3, P4 WARRANTY WHAT IS NOT COVERED • Removal and reinstallation cost. • Labor for replacement or repairs. • The costs of a service call to diagnose a problem. • Transportation and shipping cost. • Finishes on surface that are damaged by improper installation, improper storage, accident, misuse, abuse or alteration. • Inoperable due to improper or lack of cleaning. • Damage from accident, misuse, alteration, abuse, improper installation or storage. This warranty does not imply or assume any responsibility for consequential damages that might result from use, misuse, or improper installation of this cooking appliance. This warranty does not cover claims, which do not involve defective workmanship or materials. A bill of sale, cancelled check, or payment record should be kept to verify purchase date and establish warranty period . HOW TO GET SERVICE Service under this warranty must be obtained by contacting your Broilmaster dealer. (See telephone directory or call 800-851-3153, Consumer Relations Department, Empire Comfort Systems, Inc.) Provide the dealer with Model number, Serial number, type of gas and purchase verification information. YOUR RIGHTS UNDER STATE LAW This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. This warranty applies only to the original purchaser and may not be transferred. This warranty applies as long as the grill can be used safely as a residential gas grill. BROILMASTER® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Phone: 800-851-3153 This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. P3, P4 Page 23 THE MOST DURABLE GRILL KNOWN TO MAN BROILMASTER® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Phone: 1-800-851-3153 FAX: 1-800-443-8648 VISIT OUR WEB SITE AT WWW.broilmaster.com FORM NO. B100024-1-0502 Page 24 P3, P4
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