Brooks Automation TLG Transponder Reader System User Manual A5 E 2 2

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Document ID	80705
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Document Description	Users manual
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Document Type	User Manual
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Date Submitted	2000-01-12 00:00:00
Date Available	2000-01-13 00:00:00
Creation Date	0000-00-00 00:00:00
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Document Lastmod	2000-01-11 14:57:34
Document Title	A5_E_2.2.doc
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Page 1 of 22
2000-01-11
Release 2.2
LON Transponder Reader
Technical Reports
Hermos Technical Reports
Release 2.1
Page 2 of 22
SYSTEM DESCRIPTION
IMPORTANT NOTES:
HARDWARE
3.1 CONSTRUCTION
3.2
3.3
TECHNICAL DATA
4.1
4.2
STANDARD HOUSING
TERMINAL CONNECTION
POWER SUPPLY AND CURRENT INPUT
ADDITIONAL INSTRUCTION FOR USE
INSTALLATION DESCRIPTION OF THE LON-NETWORK
5.1
5.2
TRANSMISSION MEDIUM
NETWORK TOPOLOGY
10
11
11
12
12
12
LICENSES AND CERTIFCATES
14
WARRANTY AND LIABILITY
15
READING AND WRITING RANGES
16
8.1
8.2
8.3
8.4
8.5
8.6
READING RANGE STICK ANTENNA
WRITING RANGE STICK ANTENNA
READING RANGE MICRO ANTENNA
WRITING RANGE MICRO ANTENNA
READING RANGE FRAME ANTENNA
WRITING RANGE FRAME ANTENNA
ACCESSORIES
9.1
9.2
9.3
CABLING OF POWER AND LON
CONNECTION OF THE EXTERNAL SENSOR/ACTOR
POWER SUPPLY
16
17
18
19
20
21
22
22
22
22
Hermos Technical Reports
Release 2.1
Page 3 of 22
System Description
The HERMOS transponder reader system is used in the semiconductor industry for
the identification of the wafer-carrier. It is a high frequency identification system
using the FM-transmission.
The basic item is a transponder working as a forgery-proof electronic identity disc.
The reader of the system sends an energy impulse via the antenna. The capacitor
of the passive, battery-less transponder is charged by this impulse. After that, the
transponder returns a signal with the stored data.
The total reading cycle takes less than 100 ms.
As a sight-connection between transponder and reader is not absolutely necessary,
the transponder can also be identified through non-metallic material.
The HERMOS transponder reading unit is a LON-node. LON is a control network
for distributed systems and has been developed by the US company Echelon. The
LONWORKS-technology corresponds to the SEMI (Semiconductor Equipment
Materials International)-Standard (E54.6).
The data received by the transponder reader are transmitted to equipment,
terminalserver or host systems by the LON-network.
Hermos Technical Reports
Release 2.1
Page 4 of 22
Important Notes:
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions:
1) this device may not cause harmful interference , and
2) this device must accept any interference received, including interference that
may cause undesired operation.
CAUTION:
Changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
NOTE:
This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential
installation.
This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions,may cause harmful
interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equip-ment does cause
harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
—Reorient or relocate the receiving antenna.
—Increase the separation between the equip-ment and receiver.
—Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
—Consult the dealer or an experienced radio/TV technician for help.
Hermos Technical Reports
Release 2.1
Hardware
3.1
Construction
Page 5 of 22
Output for antenna
External input and
output
Shield connection
for antenna lead
XS1 XS2
Screw connection
for antenna
HF-module
Control-LED
red: SERVICE
green: READ
Control-module
Fuse
SERVICE-key
C C S
Connection
terminal
Connection for ext.
input and output
Conncection for
power and LONbus
Attention:
ALL ANTENNA RESONANT CIRCUIT COMPONENTS CAN CARRY HIGH
VOLTAGE!
Hermos Technical Reports
Release 2.1
Page 6 of 22
Control-LED
The two-coloured control-LED (red/green) shows the actual operation status of the
device.
Red: The control-LED glows shortly red, if the SERVICE-button had been pushed.
If the LED blinks red or glows red continuously, the device is unconfigured or
applicationless. In this case, please contact the manufacturer.
Green: The control-LED glows shortly green, if the device tries to read or write.
SERVICE-button
The SERVICE-button can be used to install the reader into the network.
Terminal screw for antenna shielding
The shield of the antenna has to be sticked on the terminal screw.
Control-module
The control-module is the control unit of the device. On the module, there is the
controller (Neuron-chip), a plug-in program memory (FlashEEPROM) and the
FTT10-A transceiver for the communication on the LON-bus.
HF-module
The HF-module is the analog part of the device. It triggers the antenna and
transmits the received data to the control-module.
Hermos Technical Reports
Release 2.1
3.2
Standard Housing
Page 7 of 22
Hermos Technical Reports
Release 2.1
3.3
Page 8 of 22
Terminal Connection
Built-in male plug, plastic (supply and LON)
PIN
signal
+24V
0V 1
LON
LON
shield
Up to serial-no. TLG-00-1999: Pin 5 (shield) has to be connected!
Option: built-in female plug, metal (external sensor/actor)
PIN
signal
+24V Output
0V
IN NPN
+5V
OUT LED
Type: NPN
Type: NPN
+ 10..30V
DC
0V
Output Q
positive logic
+ 10..30V
DC
0V
Output Q
negative logic
Sensor is not connected.
Please advise in your order which
sensor logic will be used!
Hermos Technical Reports
Release 2.1
Page 9 of 22
For the actor signal a LED without a shunt (connection to PIN 4 and 5) is required.
For the sensor a potential free contact (connection to PIN 2 and 3) or a 24Vsensor (3 wire version with npn-output, connection to PIN 1 to 3) is required.
Important:
Up to serial-no: TLG-00-1999
For devices which have been delivered before the end of November 1998,
please pay attention to the following when selecting the 24V-sensor:
In open wiring condition, maximally +5V may be applied to the npn-output!
Hermos Technical Reports
Release 2.1
Page 10 of 22
Technical Data
Parameter
Operation temperature
Stock temperature
Permissible humidity @ 50C°
Transmitter frequency
Max. transmitting level in 3m distance
Typ. period of charging impulse
Max. repeat of reading
Max. repeat of program
Protection mode
Housing
Weight (with rod antenna and presence sensor)
Fuse type TR4
Value
0 to +50°C
-25 to +70 °C
25 - 80 %
134.2 kHz
104 dBµV/m
50ms
4/s
1/s
IP 40
ABS or PP
about 440g
500mA (T)
Hermos Technical Reports
Release 2.1
4.1
Page 11 of 22
Power Supply and Current Input
Description
Voltage (proof against connecting to
the wrong terminal)
Current with/without presence sensor
(starting process excluded)
Reading/writing impulse
rod antenna without/with presence
sensor
micro antenna without/with presence
sensor
min
type
max
unit
18
24
30
VDC
30 / 55
mA
160 / 185
mA
140 / 165
mA
Remark to the power supply:
During the starting process (charging of the capacitor in the input filter of the
device), you have to ensure that the power supply does not cut off the output
current. We recommend to use a power supply with stable current characteristic
up to 0V output voltage (for example our part-no. SVG2,5).
4.2
Additional Instruction for Use
Never expose the device to a intense change in temperature. Otherwise, water of
condensation can develop inside the device what can lead to damages.
Never bend or extend the antenna cable or expose it to other mechanical loads.
Hermos Technical Reports
Release 2.1
Page 12 of 22
Installation Description of the LON-Network
The installation can be carried out with the cables and distributors pre-manufactured by HERMOS (see 6. Accessories). Your own cabling is also possible
when the following points are noticed.
5.1
Transmission Medium
The bus cable is realized through an economy-priced twisted pair cable. With
carried along operation voltage with 4 cores.
For shielded cables, the shield has to be connected on both sides.
Realization with optical fibre, radio and infrared is also possible.
5.2
Network Topology
There are two possiblities of network topology:
-Free topology
-Bus-topology
The free topology allows a constellation in line-, star, ring- or tree-structure.
So it is able to correspond to the geometrical demands.
A mixed architecture is also possible.
Only one connector is required.
On account of the mode of transmission, it cannot be connected the wrong way
round.
Reader or gateway
T Terminator (bus termination
Connection cable (bus + power supply)
Hermos Technical Reports
Release 2.1
Page 13 of 22
In the standard version, the devices are equipped with a FFT-10A transceiver.
For the transceiver FTT-10 following data are applied:
Cable type
Belden 85102
Belden 8471
Level IV, 22AWG
JY (St) Y 2x2x0,8
Max. length of node to node
500m
400m
400m
320m
The bus-topology consists of a main cable on which the individual nodes will be
connected with short stub lines. Terminators have to be connected on both ends of
the cable.
For the transceivers FTT-10 following bus lengthes are applied:
Cable type
Belden 85102
Belden 8471
Level IV, 22AWG
JY (St) Y 2x2x0,8
Max. length of main cable
2700m
2700m
1400m
900m
The maximal length of a stub line is 3m.
Reader or gateway
Terminator (bus termination)
Connection cable (bus + power supply)
Hermos Technical Reports
Release 2.1
Page 14 of 22
Licenses and Certifcates
• BZT Number: G750733J
• EC-Type Certification Registration Number: B132424J
• FCC ID: N5GTLG
Hermos Technical Reports
Release 2.1
Page 15 of 22
Warranty and Liability
The warranty period is 6 months and starts with the moment of the delivery of the
device which has to be proved by invoice or other documents.
The warranty includes the repair of all damages of the device, occurring within the
warranty period, which are evidently caused by faults of the material or productional
defects.
Not included into the warranty are damages caused by not prescribed connection,
inappropriate handling and non-observance of the technical reports.
Hermos Technical Reports
Release 2.1
Page 16 of 22
Reading and Writing Ranges
These diagrams have been taken at optimal conditions.
8.1
Reading Range Stick Antenna
Transponder:
Antenna:
32 mm multipage glass transponder
HERMOS stick antenna
________
--------
Transponder parallel to antenna
Transponder 90° to antenna
Hermos Technical Reports
Release 2.1
8.2
Page 17 of 22
Writing Range Stick Antenna
Transponder:
Antenna:
32 mm multipage glass transponder
HERMOS stick antenna
________
--------
Transponder parallel to antenna
Transponder 90° to antenna
Hermos Technical Reports
Release 2.1
8.3
Page 18 of 22
Reading Range Micro Antenna
Transponder:
Antenna:
32 mm multipage glass transponder
HERMOS micro antenna
________
--------
Transponder parallel to antenna
Transponder 90° to antenna
Hermos Technical Reports
Release 2.1
8.4
Page 19 of 22
Writing Range Micro Antenna
Transponder:
Antenna:
32 mm multipage glass transponder
HERMOS micro antenna
________
--------
Transponder parallel to antenna
Transponder 90° to antenna
Hermos Technical Reports
Release 2.1
8.5
Page 20 of 22
Reading Range Frame Antenna
Transponder:
Antenna:
32 mm multipage glass transponder
HERMOS frame antenna
________
--------
Transponder parallel to antenna
Transponder 90° to antenna
Hermos Technical Reports
Release 2.1
8.6
Page 21 of 22
Writing Range Frame Antenna
Transponder:
Antenna:
32 mm multipage glass transponder
HERMOS frame antenna
________
--------
Transponder parallel to antenna
Transponder 90° to antenna
Hermos Technical Reports
Release 2.1
Accessories
9.1
Cabling of Power and LON
•
•
•
•
•
•
•
•
9.2
•
•
•
9.3
•
•
Page 22 of 22
Female plug, straight : KBV-GK
Female plug, angled : KBV-WK
Male plug, straight : KSS-GK
Current connector with two cores: KBV24
Bus-cable connector with two male plugs, 0.2m : KVSS02
Bus-cable with two female plugs (0.5m, 1m, 2m, 4m, 6m, 8m, 10m) :
BZK05, BZK10, BZK20, BZK40, BZK60, BZK80, BZK100
Y-cable: one female plug, two male plugs : YKB2KS
Bus-cable with 1 female plug (0.5m, 1m, 2m, 4m, 6m, 8m, 10m) :
BEK05, BEK10, BEK20, BEK40, BEK60, BEK80, BEK100
Connection of the external Sensor/Actor
Male plug, metal : KSS-GM
Angled male plug, metal : KSS-WM
External optical coupler for top-hat rail installation (can be connected directly on
the LED, output data: 48V DC 100mA ) : LDOP
Power Supply
Power supply, input: AC 120-230 V, output: DC 24 V / 2.5 A:
SVG2,5
Power supply, input: AC 120-230 V, output: DC 24 V / 4 A:
SVG4
Hermos Informatik GmbH
Gartenstrasse 19, D-95490 Mistelgau
Tel. +49-9279/991-910
Fax +49-9279/991-900

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Creator                         : Microsoft Word
Create Date                     : Dienstag, 11. Januar 2000 14:52
Title                           : A5_E_2.2.doc
Author                          : 
Producer                        : Acrobat PDFWriter 3.02 für Windows
Subject                         : 
Modify Date                     : 2000:01:11 14:57:34
Page Count                      : 22

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