CARRIER Air Handler (indoor Blower&evap) Manual L0210326

User Manual: CARRIER CARRIER Air Handler (indoor blower&evap) Manual CARRIER Air Handler (indoor blower&evap) Owner's Manual, CARRIER Air Handler (indoor blower&evap) installation guides

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Installation Instructions
KFADC

Downflow
Conversion Kit

NOTE:

Read the entire instruction manual before starting the installation.

This symbol --_ indicates a change since the last issue.
SAFETY
Installing and servicing
air conditioning
should install or service air conditioning
Untrained personnel
can pertbnn
be performed
by trained service
labels attached
to the unit.
Follow

all salary

Recognize
the potential

safety

codes.

information.

glasses

CAUTION

is used

due to system

and work gloves.

This is the sal_ty-alert

Use a quenching

symbolz_.

When

pressures

and electrical

components.

coils, or cleaning and replacing
equipment,
observe precautions

cloth lor brazing

you see this symbol

Only

trained

personnel

filters. All other operations
should
in the literature,
and on tags and

operations.

Have a fire extinguisher

on the unit and instructions

or manuals,

available.
be alert

to

injury.

Understand
the signal words DANGER,
most serious hazards which will result
death.

equipment
can be hazardous
equipment.

basic maintenance
functions such as cleaning
personnel.
When working on air conditioning

Wear safety

for personal

CONSIDERATIONS

to identify

WARNING,
and CAUTION.
These words are used with the safety-alert
symbol. DANGER
identifies
the
in severe personal injury or death. WARNING
signifies hazards
which could result in personal injury or
unsafe

practices

which

would

result

in minor

personal

injury

or product

and property

damage.

WARNING:
Before beginning any installation or modification, be sure the main electrical disconnect switch is in the
OFF position. Tag the disconnect switch with a suitable warning label. Electrical shock can cause personal injury or death.

INTRODUCTION
Fan coils are factory-shipped
tor up flow or horizontal-left
applications.
This instruction covers the installation
of downflow
conversion
kit on
models FA, FB, FC, FK, FX, FV, and PF fan coils and FH fan unit. The kit provides a means of installing
fan coils in a downflow
position.

A-COIL
A98437

A90210

-_ Fig. 1--Downflow A-Coil Brackets and
Support Strap Location
Form:

AG-FADC-07

Cancels:

AG-FADC-O6

Fig. 2--Position
Printed in U.S.A.

2-99

of Angles on A-Coil
Catalog No.

63FA-DC2

DESCRIPTION
ANDUSAGE
The downllow

conversion

kits are available

provide

condensate

water drainage,

conversion

1or slope

proper

The downflow

for use on slope and A-coil

versions

as well as a means of supporting

units requires

conversion

for A-coil

units

requires

The fan coils

are l_ctory

complete

before

NOTE:

If unit has electric

shipped

or horizontal-lefl

to ensure

heat with a circuit

When

installed,

lor proper

the kit will

kit part numbers.

the t_'_liowing items:

l;3r upflow

the fan coil unit is positioned

fan coils.
Instructions

( I)
( 1!
(21
(I)

Coil bracket
Support strap
Drainage hole plugs
Angle
Screws
Air seal
NOTE:

mentioned

the lk_llowing items:
Coil bracket
Coil baffle
Screws
Foam gasket

The downflow

of previously

the coil. See unit Installation

breaker,

side access

applications.

required

rel_r 1o electric

I2t
( It
(21
(2)
(41
! 1)

heater

INSTALLATION---A-COIL

Installation

Ik_r installation
Installation

or the Downflow

Convcrsion

Kit should be

of the coil brackets.
[nstructions

tbr repositioning

of breaker

assembly.

UNITS ONLY

1. Remove all panels and expose blower and coil areas.
2. Remove any shipping clips securing coil.
3, Remove complete coil/drain pan assembly.
4. Remove and discard horizontal drain pan from coil assembly.
5. Drill four 1/4-in. holes (2 on each side) in fan coil casing at dimples provided. (See Fig. 1.)
6. Secure coil brackets (provided in kit) to casing sides. (See Fig. l.)
7. Install support strap (provided in kit) across front of unit as follows:
a. Position flange on each end of strap between coil bracket and casing insulation. (See Fig. 1.)
b. Secure support strap ends m coil brackets. (See Fig. 1.)
8. Remove and discard 4 clips (on comers of coil) securing coil assembly to rails for upflow applications.
9. Remove and discard factory-shipped

air seal and drain tube assembly. Install l-piece sheet metal air seal assembly provided with kit.

10. Tilt coil assembly back and slide angles (provided in kit) over each inside wall of condensate pan. Pop-riveted flange of angles should extend
toward coil. (See Fig. 2.)
11. With fan coil in downflow position, slide coil assembly into unit. (See Fig. 3.)
12. Reinstall all panels. Align holes in panels with tubing and condensate connections. Casing was designed to allow 180 ° rotation of coil access
panel and fitting panel.
13. Install 2 plugs that have been provided onto doors to seal unit.

SLOPE COIL
-3- Fig. 3_Completed

A COIL
Downflow

--2--

Conversion

A98442

INSTALLATION--SLOPE
I. Remove

all panels

2. Remove

screw

3. Drill two

and expose

securing

I/4-in.

---)'

5. Secure

in downt]ow

coil bracket

a. Remove
b. Align

d. Apply

in gasket

exposed

f. Replace

top bracket

remaining

Remove

provided

complete

coil/drain

(unit in upflow

pan assembly.

position).

with 2 screws

provided.

(See

Fig. 4.)

in top coil bracket.
from

gasket

the gasket.

to under

of backing

side of top coil

from gasket
must

baft'/e at coil end opposite
of baffle

between

bulb must be insulated

and press
engage

the coil

tube sheet

bracket.

(See Fig. 5.)

gasket

into place.

the lanced

boles.

headers.

(See/:Zig.

6,)

and end of condensate

on slope coils in horizontal

pan. Be sure notch

right and downflow

in baffle

applications.

is fully seated

Failure

to insulate

below notch in

bulb will resu]l

loss.

7. Insulate
8, lnverl

at dimples

onto coil. The 2 screws

flange

The TXV sensing

in perlormance

side flange.

position.

with holes

piece

coil

ONLY

Irom coil (2 screws).

half of Ioam

remaining

a. Slide the longer
tube sheet.
NOTE:

side of casing

only half of the backing

e. Remove

6. Install

to right

to left side of casing

top coil bracket
holes

c. Remove

in right

UNITS

and coil areas.

coil assembly

holes

4. Place fan coil unit

blower

COIL

TXV sensing
coil assembly

9. Reinstall

fitting

panel,

bulb

with cork tape or other

and slide it into
blower

panel,

permanent

insulating

material.

unit with drain

pan to left side o£ fan coil, Secure

and coil access

panel.

Align

holes

in panels

coil assembly

with tubing

with screws.

and condensate

(See Fig. 3.)

connections.

I
I

/
GASKET

TOP BRACKE1

A98438

A98439

SLOPE COIL
-> Fig. 4---Downflow

Slope

Coil

--> Fig. 5--Top Coil Bracket Gasket
For Slope Coil Only

Bracket
SLOPE COIL-

CONOENSA

TE PAN

COILBRACKET
Fig. 6--COil Baffle Location
(At End Opposite Coil Header)
--3--

A98440

SERVICE TRAINING

Packaged Service Training programs are an excellent way to increase your
knowledge of the equipment discussed in this manual, including:
• Unit Familiarization
* Maintenance
• Installation Overview
• Operating Sequence
A large selection of product, theory, and skills programs is available, using popular
video-based formats and materials. All include video and/or slides, plus companion
book.
Classroom Service Training plus "hands-on" the products in our labs can mean
increased confidence that really pays dividends in faster troubleshooting, fewer
callbacks. Course descriptions and schedules are in our catalog.
CALL

FOR FREE

CATALOG

[ ] Packaged Service Training

© 1999 CAC/SDP

P.O. Box 70, Indianapolis, IN 46206

agfadc07

1-800-962-9212

[ ] Classroom Service Training

_

Book/Tab:

1/3d,4/2e

Catalog

No. 63FA-DC2



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