CARRIER Ventilator Manual L0211027

User Manual: CARRIER CARRIER Ventilator Manual CARRIER Ventilator Owner's Manual, CARRIER Ventilator installation guides

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HRVCCLHU,

HRVCCSVU, HRVCCLVU
Heat Recovery
Ventilator

HEATING & COOLING

Visil

www.camer.com

Installation, Start-Up, and Operating

Instructions

Sizes 1150, 1200, 1250, and 1330
NOTE:
Read
installation.

the entire

instruction

manual

before

starting

Index

the

Page

SAFETY

CONSIDERATIONS

INTRODUCTION
LOCATION

.....................................................

UNIT INSTALLATION
.............................................................
Mount Unit ................................................................................

Locate

COMPONENT
WALL

..............................................

Exterior

Hoods ........................................

DESCRIPTION

....................................................

CONTROL

Location
Basic

.....................................................................

2
3
3

Control

Operation

Control

Automatic

5

Operation

6

...................................................

6
7
7-8

.........................................................................

7

12-vdc Wiring ...........................................................................
ACCESSORIES
..........................................................................

8
8-9

Interlock Relay ..........................................................................
20 Minute Timer .......................................................................

8
8

60 Minute
BALANCING

Adjustable
Timer ....................................................
HRV ................................................................

Balancing
Dampers .................................................................
Flow Collars ......................................................................
VENTILATION

EVALUATION

...........................................

8
lO-I 1
10
10-11
12-13

Method

i .................................................................................

13

Method

2 .................................................................................

13

CONTROL
BOARD
OPERATION
............................................
Board Function ........................................................................
Defrost

.....................................................................................

Off and Intermittent/Off

13
13

Low-Speed
Air Exchange .......................................................
CARE AND MAINTENANCE
..............................................

13
13-14

Door .........................................................................................
Filter ........................................................................................

13
14

Blower Motor and Wheel .......................................................
Cleaning'the
Core ...................................................................

14
14

TROUBLESHOOTING

..........................................................

14

Control

Board ..........................................................................

14

Blower

Motor ..........................................................................

14

Blower Speed Selection ..........................................................
Defrost ................................................................................
Module

Manufacturer
_2

a

Jumpers ........................................................

reserves
PC 101

the right to discontinue,
Catalog NO. 03HR-VC3

Compact Unit

\j

14-17

Wall Control ............................................................................

Control

Fig. 2--HRVCCSVU

13

......................................................

Air Exchange

A92268

13
13

Mode ...............................................

High-Speed

Conventional Unit

7

Humidity Selector .....................................................................
ELECTRICAL
CONNECTIONS
...............................................
Wiring

Fig. 1--HRVCCLHU

6

......................................................

Wiring ........................................................................................

115-vac

A99271

6-7

...........................................................

Operation

Control

3
3-4
4-6

.................................................................................

Standard

20-22

2-3
2

Drain ......................................................................

and Install

..............................................

2
2

Forced-Air
Application
.............................................................
Connect Ducts to HRV .............................................................
Condensate

DRAWINGS

2

Inspect Equipment
....................................................................
Select Location ..........................................................................

Application

DIMENSIONAL

16-17
18-19

2

....................................................................................

System

Signaling ..................................................................
DIAGRAMS
...........................................................

2

..........................................................................

Independent

Error
WIRING

A92377

Fig. 3_HRVCCLVU

High Efficiency Unit

14
14-16
16

or change at any time, specifications
Printed in U.S.A.

Form

or designs
HRV-2SI

without

notice and without
Pg 1

5-00

incurring obligations.
Replaces:

HRV-1SI

SAFETY CONSIDERATIONS

UNIT INSTALLATION

Installation and servicing of this equipment can be hazardous due
to mechanical and electrical components. Only trained and qualified personnel should install, repair, or service this equipment.

Do not install HRV in a corrosive or contaminated
sphere.

Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed bytrained service personnel. When working on this
equipment, observe precautions in the literature, on tags, and on
labels attached to or shipped with the unit and other safety
precautions that may apply.

Step
The

1--Mount
HRV

springs.

Unit

can be suspended

Attach

atmo-

from

metal hanging

Fig. 4.1 Unit should

always

floor joists

bracket

using chains and 4

to all 4 sides of cabinet.

be installed

(See

as level ,as possible.

Follow all safety codes. Installation must be in compliance with
local and national building codes. Wear safety glasses and work
gloves. Have fire extinguisher available during start-up and
adjustment procedures and service calls.
Recognize safety information. This is the safety-alert symbol Z_x•
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage.
INTRODUCTION

A92269

Fig. 4---Chain Spring Installation

The Heat Recovery Ventilator (HRV) is used to exchange indoor
stale air with outside fresh air. The HRV unit is equipped with a
special heat recovery core which transfers sensible heat between
the fresh incoming air and stale exhaust air.

Step

It is recommended, but not required to locate the HRV in a
conditioned space. Special attention should be given to condensate
drain, duct application, balancing HRV, and locating unit for easy
access and routine maintenance.

2_lndependent

System

In the

absence

layout,

the HRV can be applied

of a forced-Mr

unit. To ensure
both fresh-air,
throughout

comfort,

Application

system

and a typical

as an independent

this type of application

and remm-air

duct system
or stand alone

involves

running

registers (or stale-Mr pickup registers)

the home.

The cross-flow design core allows entering and leaving Mr streams
to transfer heat energy without mixing. (See Fig. 15, and 18
through 25.)

LOCATION
Step l_lnspect Equipment

Fresh-Mr
living

Move carton to final installation location. Remove HRV from
carton taking care not to damage unit. Remove all packaging and
inspect unit for damage. Remove parts bag from inside unit. File
claim with shipping company if shipment is damaged or incomplete. Check to make sure HRV unit matches Fig. 1 through 3 and
7 through 9.
Step 2-_Select

Location

The HRV should

be located

in a conditioned

proximity to a fused power source.
for routine maintenance.
If HRV is installed
be located
installed
located

independent

It should

of a forcod-air

near the center of the air distribution
in conjunction

with a forced-air

next to (or close to) the indoor

space

and in close

be easily

accessible

system,

unit should

system.

system,

are normally

and basement.

located

in bedrooms,

It is recommended

dining

room,

that registers

be

placed 6 to 12 in. from the ceiling on an interior wall and airflow
directed
toward ceiling.
If registers
are floor installed,
airflow
should

be directed

toward

the wail.

Retxu_-air
(or stale-Mr pickup
draw from kitchen,
bathroom,
stale-Mr can exist.

registers)
are normally
located to
basement,
or other rooms where

Proper size and type of registers
drop. The velocity
400 ft/minute.

of airflow

Maximum

of duct

according

If HRV is

unit should

registers

room,

listed

be

equipment.

2

length

to the highest

in unit Product

must be used to minimize

through register

for the

speed

system

should

should

of the unit. Refer

Data Digest

for ventilation

pressure

not be above

be designed

to specifications
capacities.

Step 3--Forced-Air

or existing

Step 6_Locate

Application

Most HRV applications

will be installed

forced-air

system.

To

in conjunction

operate

properly,

the fresh-air

stale air from

installations,
operate

furnace

inside

of building.

whenever

Interlock

relay

designed

kit Part

to interlock

HRV is energized.

(See Fig. 7.) For these

or fan coil blower

continuously

HRV

No.

HRV

must be interlocked

with indoor

R and G circuit

equipment

The fresh air from HRV

connection
fresh-air

should

be direct.

to mix before

Step 4JConnect

blower.

inside of furnace
kit

is introduced

at a point no less than 6 ft upstream

Ducts

and

_ent,

furnace

insulated flex-

HRV

and exterior

exhaust

must be separated

must be positioned
exhaust,

driveway,

intake must be positioned

outlet

wail.

at least

by at least

10 ft from nearest

g_s meter,

or oil fill pipe.

as far as possible

from garbage

containers
and potential
chemical
fumes. When possible, it is
advised
to locate the intake and exhaust hoods on same side of

When

house

for

located

on interior

corners

intake

and exhaust

hoods

additional

into return-air

of furnace

indoor

air intake and stale-air

dryer

between

or fan coil will

or building.

12 in. above

duct

After

or fan coil. This

(See Fig. 7.) This is to allow

entering

Fresh

Fresh-air
is available

energize.
See Fig. 13 and interlock
relay
information
and Installation
Instructions.
NOTE:

and

Hoods
problems,

on both fresh air inlet and exhaust-air

connecting

intake

Exterior

condensation

ducts

6 ft. Fresh-air

is energized.

KVAACOI01F1R

To prevent

ible ducts are required

supply and stale-air return from HRV connect directly to return-air
duct system.
This is how the HRV distributes
fresh air and
removes

and Install

IMPORTANT:

with new

hood

equipment.

anticipated

selecting

through

incoming

hoods

must be 18 in. from

hood

wall.

tube into duct.

and exhaust

or in dead air pockets.
snow

proper

exterior

tube and insert

To HRV

The intake

Tape

never be

ground

and at lea,st

level.

locations

pass flexible

assembly

should

(See Fig. 7. ) Both

make appropriate
duct through

duct vapor

barrier

size hole

hole and insert

tightly

around hood

back into wall and fasten securely.

FLEXIBLE

\

DUCT

I
//

Insulated

flexible

exhaust-alr

duct

outlet

using insulated

flexible

must

very

be taped

reduce

pressure

proper

manner

When

connecting

is required

ducts
tight

drop,

the HRV

applied

use approximately

and stale=air

supply

to system

from

Balancing

and fresh

ducts

in the HRVCCLHU

units.
units

Step 5--Condensate
To connect
1. Insert
washer

be

eliminate

transmission

balancing

in stale air exhaust
to the HRVCCSVU

dampers
HRV

are provided

section).

drain,

grommets

proceed
into

as follows:

bottom

of unit using the gasket

and nut. (see Fig. 6).

3. Join the
connector

tubing,

about

12" long and attach

two short sections
of play, tic
and the main tube as shown.

4. Make a loop in the tubing below
to prevent

system.

duct from

duct should
when cormecting

be installed

(see balancing

2. Cut two sections of plastic
them to each drain.

5. Connect

Duct Fit-Up

duct system.

connecting

The

Fig. 5--Flexible

Drain

condensate
sleeved

should
before

A98382

are

ports for

using metal

the metal

to main

TO

insulated

duct at HRV

This should

unit

dampers

air intake

and the HRVCCLVU

trap

duct system,

When

work,

DUCTS CONNECTING

RETURN-AIR DUCT SYSTEM

when metal or rigid ducts

return.
duct

duct system.

of noise or vibration

To

it in a
\_

(See Fig. 5.) This can act as a silencer

ducts to return-air

RETURN

ducLs

problems.
support

STALE-AIR

airflow.

18-in. of flexible

supply,

and
When

of the flexible

duct and

to a return-air

fresh-air

inlet

wail.

condensation
flex

However,

fresh-air

NOTE:

the

to avoid reduced

duct can be used.

barrier

to prevent

stretch

fresh-air

to exterior

duct, the vapor

flexible

insulated.

on both

connecting

sewer

g;xses

tubing

to

the "T" connector

from

entering

the

the

"T"

to create

a

A99268

ventilation

Fig. _---_ondensate

(See Fig. 6.1
unit

slope from

drain

to building's

main

drain.

Provide

slight

unit for run-off.

3

Drain With Loop Trap

6 FEET

FURNACE

6IN.

6IN.
HRV
DUCT CONNECTING
FRESH AIR & EXHAUST TO
OUTSIDE
NOTE:

SUPPLY & EXHAUST DUCTSTO HAVE
BALANCING DAMPERS (ON COLD SIDES)
(SEE STEP 4-CONNECT DUCTS TO HRV)

REAR

INLET HOOD
6 FEET

EXHAUST HOOD

18 IN.

NOTE: ALL DUCT WORK TO BE FIELD SUPPLIED.

A99265

Fig. 7--Exhaust

Ventilation

A99283

Fig. 8_HRVCCLHU

Conventional

Horizontal

Unit

Cy

A98408

Fig. 9---HRVCCSVU
COMPONENT

Compact

DESCRIPTION

The following listed items are components of HRVCCLHU.
Fig. 8)
I. Stale air return from building connected
system.

Fig. 10---HRVCCLVU
High-Efficiency

Unit

(See

to return-air duct

Compact
Unit

The following listed items are components
and HRVCCLVU. (See Fig. 9 and 10)
I. Stale air return from building connected
system.
2. Fresh air intake connected

of HRVCCSVU
to return-air duct

to outdoor air inlet hood.

2. Fresh air intake connected to outdoor air inlet hood.

3. Exhaust air connected

3. Exhaust air connected to outdoor air exhaust hood.

4. Dampers are used to control air exchange with outdoor air
during defrost mode.

4. Mechanical filters trap dust contained in the air.
5. Heat recovery core is either a cross-flow type for compact
models+ or a counter-flow type for high efficiency models. The
core transfers heat between the 2 air streams.
6. Blowers bring in fresh air from outside and exhaust stale air to
outside.
7. Electronic control circuit ensures proper unit operation.
8. Fresh air supply from HRV connected to return air duct of
forced air system.
9. Terminal connector block for wiring wall and timer controls.
10. Electrical cord connects to standard I 15-v outlet.

5. Mechanical

to outdoor air exhaust hood.

filters trap dust contained in the air.

6. Heat recovery core is either a cross-flow type for compact
models, or a counter-flow type for high efficiency models. The
core transfe_ heat between the 2 air streams.
7. Blowers bring in fresh air from outside and exhaust stale air to
ouLside.
8. Capacitor required
9. Condensation

for motor operation.

tray collects condensate

from heat recovery

core.

I0. Drainage tubes connects to sleeved grommets
1 I. Electronic

control circuit ensures proper unit operation.

12. Fresh air supply from HRV connected to return air duct of
forced air system.
13. Terminal connector
14. Electrical

cord

block for wiring wall and timer controls.

connects

to standard

115-v outlet.

WALL CONTROL

Step 4_Automatic

Step 1---Location
The HRV wall controls are unique to HRV and must be installed
for proper unit operation.
Three wall control options are available:

NOTE: This control is designed to be used primarily with
installations which are independent of a forced air system (models
HRVCCSVU and HRVCCLVU only).

I. Basic Control
2. Standard Control

1. Initially the switch is off. All LEDs are off and HRV is
inoperative.

3. Automatic Control
Step 2IBasic

Control Operation

2. First push of mode button puts HRV into intermittent mode.
The HRV operates at high speed when there is a call for
dehumidification. Intermittent and exchange LEDs are illuminated. When dehumidistat is satisfied, HRV shuts down and
exchange LED goes out.

The b_sic control contains a 3 position slide switch which is used
to manually select OFF, LOW. and HIGH speed blower operation.
The unit operates continuously when LOW or HIGH is selected.
tSee Table 1.)
Step 3iStandard

Control Operation

3. Next push of mode button puts system in continuous mode.
Continuous and exchange LEDs remain on. The HRV operates at high-speed blower during calls for dehumidification
and low speed when dehumidistat is satisfied.

The standard control contains an adjustable dehumidistat, and a 3
position slide switch which is used to manually select between
OFF. LOW, and INTERMFIq_NT
modes. There are 2 LEDs on
the control to indicate operating mode. (See Table 2.) This control
offers 2 modes of operation:
I. With switch off, HRV is inoperative
(See Fig. 14.)

Control Operation

This control contains an adjustable dehumidistat and push button
switch to cycle between 3 modes of operation. There are 5 LEDs
to indicate mode of operation. (See Table 3.)

4. Next push of mode button puts system in circulation mode.
HRV operates in high speed at all times. Circulation LED
remains on. When there is a call for dehumidification,
exchange LED is on and HRV exchanges air with outside.
When dehumidistat is satisfied, HRV dampers close which
recirculates indoor air. The exchange LED goes off.

and both LEDs are out.

2. With switch on LOW, HRV continuously exchanges air with
outside. If dehumidistat is satisfied, blower will run in low
speed, otherwise, blower will run on high speed. Both LEDs
are illuminated all the time.

5. The maintenance light illuminates every 3 months to indicate
filter should be cleaned. It is reset by opening the door to the
HRV.

3. With switch on INTERMIq'I'ENT,
the HRV exchanges air
with outside on high-speed blower, and unit shuts down when
dehumidistat is satisfied. The ON LED is illuminated all the
time, and AIR EXCHANGE LED is illuminated only when
unit is running. This mode is ideal for maintaining proper
humidity, levels when no one is home.

NOTE: The standard and automatic controls sense humidity not
temperature. Either control must be located in an area where it will
continually monitor fresh air circulating within the home. Install
HRV wall control as close as possible to main system thermostat
and follow same guidelines as installing a thermostat, (locate
approximately 5 ft. [60 in.] above floor, mount on an inside
partitioning wall, ete).

6

Table 1--Basic
MODE

Control
DAMPER POSITION

FAN SPEED

Off

OPERATION
Off

Closed TO Outside

Off

Low

Air Exchange
With Outside

Open To Outside

Low

High

Air Exchange
With Outside

Open TO Outside

High

Table 2_tandard
MODE

DEHUMIDISTAT

Off

POSITION

Call for dehumidification
Satisfied

Intermittent

Call for dehumidification

DEHUMIDISTAT

Off
Intermittent
Continuous
Recirculation

ON
LED

AIR EXCHANGE
LED

Closed to outside

Off

Off

Off

Open to outside

Low

On

Off

Open to outside

High

On

On

DAMPER POSITION

Off
Off
Air exchange with outside
Air exchange

with outside

Closed to outside

Off

On

Off

Air Exchange

with Outside

Open to outside

High

On

On

Table 3_Automatic
MODE

FAN SPEED

OPERATION

Any
Satisfied

Low

Control

POSITION

OPERATION

Control

DAMPER POSITION

INDICATOR
LEDS

FAN SPEED

Any

off

Closed to Outside

Off

OFF

Satisfied

Air exchange with outside

Open to outside

Off

Intermittent ON

Call for dehumidification

Air exchange with outside

Open to outside

Air exchange with outside

Open to outside

High
Low

Intermittent and Exchange ON

Satisfied
Call for dehumidification

Open to outside
Closed to outside

High

Satisfied

Air exchange with outside
Recirculation

High

Continuous and Exchange ON
Recirculation ON

Call for dehumidification

Air exchange with outside

Open to outside

High

Recitculation and Exchange ON

Any

Any

Any

Maintenance (open door)

Any

Table
OUTSIDE

4--Recommended

TEMPERATURE

Humidity

Continuous and Exchange ON

Levels

DOUBLE-PANE
WINDOWS

TRIPLE-PANE
WINDOWS
65 percent

50 = F

10° C

55 percent

32 ° F

0° C

45 percent

55 percent

14 ° F

-10 ° C

35 percent

45 percent

-4 ° F

-20 ° C

30 percent

45 percent

-22 ° F

-30 ° C

25 percent

35 percent

If the level of humidity falls too low in the winter months while operating in the continuous exchange mode, a humidifier may be integrated into the system. Intermittent
exchange mode may also be selected for short peedds of time to increase the level of humidity.

Step 5---Wiring
Remove

top cover assembly

wire through
wall.

Connect

between
code.

wall control

wall control

on back

Y, R, G,

and

and

B (yellow,

HRV

NOTE:

HRV

wall control

humidity

circuit

and circuit

Table

selector

Thks control

where
is not

indoor

to

and black)

Following

color

assembly.
operate

dehumidistat

on 12vdc.

humidity

humidity

to control

levels

designed

to

in the house during
the
condensation
problems
in

to be confused

months

ELECTRICAL
Step 1--115-vac

board.

board

is a built-in

the summer

4 recommends

green

Selector

upper northern regions
the winter season.

used during
humidity.

before attaching

red,

top cover

properly control the level of humidity
winter months. This control helps avoid

NOTE:

and pass thermostat

of control

(See Fig. I l and 12.) Replace

Step 6--Humidity
The

from

hole located

to avoid

is a problem

during

with a dehumidistat

RED

high

GREEN

relative

indoor

condensation.

CONNECTIONS

BLACK
_..,,=__..__

ELLOW

Wiring

The HRV operates on 115vat, It comes with a power cord attached
to unit and ready to plug into a fused outlet. Unit must be grounded
for proper operation.

A98383

Fig. 11--Typical

Wall Control

WALL

CONTROL

Iooo ]
o

CONTROL

o

A98410

Fig. 12---Control

Step 2--20 Minute Timer

All electrical connections must comply with National and Local
Electrical Codes, or other ordinances that might apply.

A push button timer can be used to override the wall control and
put the HRV into high speed for 20 minutes. Connect switches in
parallel and connect leads to HRV terminals 1, OC, and OL. (gee
Fig. 14.) Push button locations are ideal in special activity areas,
such as, bathrooms or kitchen, where high-speed exhaust operation
is needed for a short period of time.

l'y_[R'_lyi[0]_l
Do not use an extension cord as a power source for operating
the HRV.
Step 2--12-vdc

Wiring

NOTE: The 20 minute timer will not function properly unless
HRV wall control is applied and working correctly. Timing
function is internal to electronic circuit board, it is activated by a
momentary contact between OC and OL. The 1 connection is to
illuminate the push button. The maximum number of push button
timers that can be applied is 5.

The HRV circuit board, wall control, and accessories operate on
12vdc. See Wall Control section, item Wiring and Fig. l I and 12
for more information.
ACCESSORIES
Step l_nterlock

Connections

Relay

Step 3--60

The interlock relay kit, Part No. KVAAC0101FIR
is required
when installing HRV into a forced-air heating and cooling system.
(See Fig. 13.) For additional information, refer to Installation
Iustructions supplied with interlock relay kit.

Minute Adjustable Timer

A 60 minute adjustable timer can also be used to override wall
control and put HRV into high-speed operation for a select amount
of time. Connect timer in parallel with push button timers, or to
HRV terminals OC and OL. (See Fig. 14.)

The purpose of interlock relay kit is to energize indoor system
equipment (furnace or fan coil) blower whenever HRV is calling.
If HRV is energized, and indoor system equipment is not, interlock
relay will energize and make R and G at indoor equipment. This
will insure fresh air distribution throughout the building via the
central duct system.

The 60 minute timer will provide a minimum of 30 minutes, and
a maximum of 80 minutes of ventilation at high speed. When
adjustable timer expires, an additional 20 minutes will remain as a
result of the internal timer of HRV electronic circuit board.

8

9-PIN

THERMOSTAT
TERMINALS

i

HN61KK04'

_

ONLY

i

_

i

_

i

i;

........ '..

115V
FIELD
_
I _ ..............
SUPPLIEDAUXILIARY
II _
FUSED
J-BOX

•

RELAY

t

vI

125V

=. __

,

"LTWO

I

FURNACE
24V
TERMINAL

HONEYWELLI

DUTY

.,l,II .....
I r_ .......
,1 _.

L__

DISCONNECT

NOTE: Connect Y-terminal as
shown for proper operation.

PILOT

Ii......

",----GNO/
",--,_GND,
, _

PLUG

I

TWO-WIRE__

HEATING

AMP

:

i
I

UNIT

CONDENSING

WIRE
BLOCK
A92460

Fig. 13_lnterlock

Relay Wiring Layout

J3
ELECTRONIC

CONI_OL

eO_RO

--

: TH E

WIRES

FROM

33dE

SWITCH

90
YELLOW

80
70
60

BLACK
RED

- INDICATOR
- COMMON.

- SWITCH,

` (J3-3)
(J34}

(J3.5)

OL ,sO

I

oc40
i 30--

/ /

.... I_l.....
J1

I

I

I
I

I
I

I

I

'_ .....

- __lill- _-

Q®®

RED
BLACK

- YELLOW

)

[]

®®®
®®®

)

(OPTIONAt._
60

MINUTE

_

TIMER

(OPTIONAL)
BUTTON
SWITCHES

PUSH

(5 SWITCHES

MAXIMUM)

©

(oc)
BLACK

- (J3-4)
COMMON

TERMINAL
S13RIp

__
_RED

o

(i)- (J3-3)

YELLOW
INDICATOR
TERMINAL

STRIP

- (J3-5)
SWITCH
TERMINAL
STRIP

(OL)
BACK

OF PUSH

eUTTON

SWITCH

A98386

Fig. 1C--Push Button Timer Wiring Layout

9

TEMPORARY

BALANCING

BALANCING
DAMPER

/
_lll

i

LOW

"

DAMPER

COLLAR

STALE AIR
TO OUTSIDe-

FROM OUTSinE

f
FRESH

AIR

SUPPLY

_

TO BUILDING

IIII [ \

_

I

_/'

FROM
BU'L°
NG

_

STALE

AIR

RETURN

A99266

Fig. 15--Balancing

HRVCCLHU

FRESHAIR
FROMOUTSIDE
STALE AIR
TO OUTSIDE

°°F'°W

FRESH AIR
FROM OUTSIDE

STALE AIR
TO OUTSIDE

--12"
(300turn)

(30Omrn)

30"
(760turn)

_B_A_N

2"

CIN G

DAMPER
DAMPER
TEMPORARY
-- FLOW COLLAR
TEMPORARY
FLOW COLLAR-

TEMPORARY
FRONT-_

FRONT_

RIGHT SIDE VIEW

RIGHT SIDE VIEW
A98425

Fig, 16_Balancing
BALANCING

HRVCCSVU and HRVCCLVU

HRV

range top exhausts, dryer exhaust, fume hoods, bath or roof fans
should be in operation. The forced-air furnace (if used for
circulation) should be operating in continuous fan mode for normal
operating speed.

Balancing intake and exhaust airflow is very important for proper
system operation and optimum performance when applying an
HRV. Unit balancing prevents a positive and/or negative pressure
within the home. Balancing the HRV is done by applying
temporary flow collars and permanent balancing dampers to the
fresh air intake and stale air exhaust ducts. (See Fig. 15 and 16.)
Airflow is determined by connecting a magnehelic gage to the
temporary flow collar. (See Fig. 17.) Both flow collars and
magnehelic gage are included in the accessory start-up balancing
kit.
If supply-air
house,

from

outside

an imbalance

can

is greater
result

over

than

exhaust-air

pressurizing

the

from

Step

Balancing

Dampers

dampers

(some

times

called

butterfly

dampers)

are

provided
with
the
HRVCCLHU.
The
dampers
for
the
HRVCCSVU
and HRVCCLVU
are field supplied and should be
permanently
between

located

HRV

modification

the

home.

1--Balancing

balancing

If

these

may
dampers

dampers

in fresh-air

and exterior
be

intake

wall.

required

while

to ensure

located

is strongly

and stale-air

exhaust

(See Fig. 15 and 16) Some
proper

in flexible

recommended

duct.

after

installation
Insulating

balancing

ducts
field
of
over

is com-

exhanst-air
backdraft,

is greater than supply-air, combustion
appliances
may
bringing
exhaust
fumes into the house. A balanced

plete to prevent

condensation

condition

will

satisfied

Step 2_low

Collar

customers,

and avoid

and fire-

Flow Collars are temporary, and should be installed as close to
HRV as possible and in straightest sections of duct to ensure
accuracy. (See Fig. 15.1 If only I flow collar is available, install

Before
place

ensure

proceeding
flues should

optimum
expensive

performance,

with balancing,
be tightly

provide

callbacks.

closed.

all windows,
No exhaust

doors,
systems

such

as

10

problems.

collar

in stale-air

duct of HRV,

coil,u- in the fresh-air
available,

to balance

speed

at maximum

air exchange

flow

collar

Next,

and properly

speed

occurring

(high-speed
with

nature

to a magnehelic

exhaust
of system

gage.

is higher

is same.

If reading

obtain

same

static

pressure

Once

HRV

air first, it is typically
and ductwork.

reading

(See

than exhaust
is lower,

reading.

reading,

and

connect

Fig.

hoses

17.) The

the lowest

Next, measure

gage

If needle

pressure

due to

fresh air. If fresh air

adjust

damper

until reading

return to exhaust

damper

and adjust

You can use label on flow

collar

A98400

to

Fig. 17--Magnehelic

is balanced

and dampers

use tape or drive screws

moving.

Remove
be repeated

flow

collars

to ensure

are adjusted

to prevent

NOTE: The flow collar directional arrow !on flow collar1 must be
oriented in the airflow direction of unit.

and secure
unit is balanced

ducts.

blades

This

from

NOTE: Some field modification may be required to ensure proper
temporary installation of flow collar during balancing when
insulated flexible duct is used.

procedure

properly.

FRESH AIR
FROM OUTSIDE
0°C

STALE AIR
TO OUTSIDE

6oc i-_-_

to equalize

damper

_._-_,/'

Gage

to convert

into airflow.

airflow,
should

are

adjust

operation)

outside,

must be leveled and zeroed before use to read accurately.
falls below zero, reverse hose connections.
Measure

install

If 2 flow collars

unit.

control

continuous
from

airflow.

airflow.

it will be much easier to read airflow

dampers
With

and record

duct and record

FRESH AIR
FROM OUTSIDE
0oc
32°F

TO OUTSIDE
2oc
36°F
STALE AIR _

32°F

EROMBUILDLNG
22oc
2OF
TALE AIR

>
FRESH AIR
TO BUILDING
16°C
61°F

STALE AIR
FROM BUILDING
22°C
72°F
FRESHAIR
TO BUILDING
20°C
68°F

A98403

Fig. 18---HRVCCLHU and HRVCCSVU
Cross Flow
STALE AIR
TO OUTS_E
,=o.

FRESH
AIR
TO BUILDING

A98404

Fig. 19---HRVCCLVU

• .o..

FRESH AIR
FROM OUTSIDE

b"""

STALE AIR
FROM BUILDING

Counterflow

E
" ERE

STALE AIR
FROM BUILDING

TO BUILDING

A99269

A99270

Fig. 20--HRVCCLHU Airflow During
Air Exchange

Fig. 21 --HRVCCLHU
Airflow
During Defrost
11

FRESH AIR

FRESH AIR

FROM OUTSIDE

FILTERED AIR

TO BUILDING

TO BUILDING
STALE AIR
BUILDING

STALE AIR
FROM BUILDING

STALE AIR
TO OUTSIDE

A92383

A92382

Fig. 23---HRVCCSVU Airflow During
Recirculation and Defrost

Fig. 22_HRVCCSVU
Airflow During
Air Exchange
FRESH AIR
TO BUILDING

FILTERED A_R
TO BUILDING

STALE AIR
FROM BUILDING

STALE AIR
FROM BUILDING

STALE AIR
FROM OUTSIDE

"5
A92385

A92384

Fig. 24---HRVCCLVU Airflow During
Air Exchange
VENTILATION

Fig. 25--HRVCCLVU
Recirculation

EVALUATION

The ventilation capacity of an HRV unit while at maximum speed
is defined according to greatest total airflow required. These
methods are derived from the Canadian National Building Code
1995 version and the CSA F326.1 revision.

DO NOT use HRV during construction of a house or when
sanding drywall. This type of dust may damage system.
When ventilation requirement is determined, use Product
Sheets to reference unit airflow delivery and performance.

Airflow During
and Defrost

The following 2 methods can be used to evaluate the approximate
ventilation needs of a house. Accuracy of calculations are dependent upon the information available and knowing critical measuremenU; of the structure. (See Fig. 26.)

Data

12

WASHROOM
#1

MASTER
BEDROOM

WASH*
W_'_

#3
BEDROOM

KITCHEN

IJ'UN DARY

LIVING ROOM
#6

I
#5
BEDROOM

BEDROOM
#4

DINING ROOM
#11

FAMILY ROOM
#10
I

1320 sq ft (125 sq m)

1320 sq ft (125 sq m)

BASEMENT

t320 sq ft (125 sq m)

A98388

Fig. 26_Floor
Method

Plan Example

1

Step :)--OFF

To calculate

approximate

ventilation:

NOTE:

11 rooms
The

X 10 CFM

master

bedroom

first part of this equation,
Method

+ 2 X 20 CFM
and basement

but figured

= 150 CFM.

Step 4_High-Speed

are not included

in at second

approximate

Referencing

same example.

When high-speed air exchange occurs, KI and K2 relays are
energized and K5 relay is de-energized. This opens low-speed
contacts, and closes high-speed contacts on K2 relay. This also
opens contacts on K5 relay which opens outside air damper. Then,
115vac is applied between orange and gray wires on Molex plug
(pins 1 and 6) and blower motor runs in high-speed operation.
Also. l l5vac is applied across pins 5 and 7, this energizes
interlock relay. (See Logic Diagram in Fig. 27 and 28.)

part of equation.

ventilation:
(See Fig. 26.)

Total cuft
= total.

X 0.3 per hr
Take
total

and divide

Air Exchange

in

2

To calculate

by 60

to

get CFM.
Example:

Step

5---Low-Speed

Air Exchange

1320 st] ft X 8 ft in height = 10560 cuft per floor
10560 cu ft X 3 floors = 31680 total cuft in house

When

31680

which closes the contacts.

K2 and I<5 relays

keeps

closed

cuft

X 0.3 air change

9500 cuft
Conclusion:

airflow

1--Board

board

encounter

on Fig. 27 and 28 under

set and do not require

is replaced.

unusual

they are located
Step

shown

are factory

control

size unit.

blower

OPERATION

start-up
properly.

If control
operation,

exchange

contacts
opens

Red and Gray

occurs,

Jumper

is replaced,

check jumpers

KI

Relay

air

wires

on Molex

contacts

damper.
plug

operation.

is energized

are de-energized.

and high-speed

outdoor

motor runs in low-speed

jumpmatch

120vac
(pins

Also,

This
open on

is applied
1 and 4) and

115vae is applied

interlock

relay.

(See

Logic

CARE AND MAINTENANCE

Table.

any changes

board

and

air

across pins 5 and 7, this energizes
Diagram in Fig. 27 and 28.)

Function

setup

low-speed

between

To ensure proper operation of HRV, configuration
located
on electronic
control
board and must

configuration
Jumpers

BOARD

low-speed

K2 relay,

is 160 CFM. This

range of a HRVCCLHU1150

CONTROL

NOTE:
ers are

cuft

+ 60 minimum
per hr = 160 CFM
The total amount of airflow needed

falls within

Step

per hr = 9500

Mode

When HRV is Off, KI relay is open, and K5 relay is energized
which closes outside air damper. (See Logic Diagram in Fig. 27
and 28.1

The sum of rooms X 10 CFM per room, plus 20 CFM for a master
bedroom
or basement.
Example:

and INTERMITTENT/OFF

unless
or

you

to make sure

(See Fig. 27 and 28.)

2--Defrost

The HRV continually
monitors the outside air temperature.
If the
ouLside air is at or below 23°F(-5°C),
the HRV will initiate
a
defrost

cycle

warm

indoor

approximately

by closing
air through
every

the outside
the heat

hr with

air damper
recovery

5 minute

and re-circulating
core.

defrost

This

cycle.

happens

During

this

process, core is defrosted
without the use of electric strip heat. At
5°F(-15°C),
unit will defrost
for 5 minutes
every half hr. At

Step

-22°F(-30°C),

the

unit

will

minutes with a 5 minute cycle.
a control logic explanation.

sense

a need

to defrost

See the Troubleshooting

1--Door

every

20

HRV door can be removed

section

for

then slide door to the right and remove

it from

be in place

operation.

13

and secured

by unlatching

shut for proper

brief case style latches,
hinges.

Door must

Step 3---Blower Motor

Step 2--Filter
Filters

in

months.

HRV
Use

are

washable

a vacuum

accumulated

dust,

and

cleaner

then

wash

should

to remove

in lukewarm

completely
dry before
reinstalling.
excessive
strain on blower motor.
filter. Vacuum
out debris.
In addition,

regularly

and exhaust

hoods

check
when

be cleaned
heaviest
water.

every,
portion

Allow

The HRV blower motor operates on 115vac, with 2-speed operation.

3
of

filter

to

The easiest way to check blower speed operation is to use the wall
control and initiate a low-speed blower and high-speed blower
operation.

A dirty air filter will cause
Never operate unit without
a

and clean

screens

on exterior

NOTE: If there is a short circuit or an open circuit at thermistor,
CPU will go into a 5 minute defrost cycle every 20 minutes. This
feature is not there on older board versions with 3pin jumpers.

intake

necessary.

Override Test

V!_[,TLI1Fff,]21
DO NOT clean

filters

with a heating

appliance

Step

3---Blower

HRV

blower

beatings

Motor

motors

is not

accumulated

in a dishwasher
or permanent
and

dirt

and

damage

HIGH SPEED

lubricated

for life. Lubricating

However,

grease

will result.

Wheel

are factory

recommended.

To use override test function, a thermistor must be connected to the
control board. Unit must not be in defrost mode during an override
test.

and DO NOT dry them

from

inspect

blower

and clean

motor

and

I. Disconnect HRV from llSvac.

any

2. Unplug wall control wires at control module terminal block
inside HRV.

wheel

annually.
Step 4_Cleaning

The

HRV unit is equipped
handled

with care.

following

the

maximum

efficiency

Allow

heat

3. Plug HRV back to ll5vac.

Core

with special

heat recovery

We recommend

season

of

most

of the plastic

recovery

core

that it be washed
intense

This

within

once a year
will

Rinse under heavy

and strong

will damage

stream

5. Push in door switch, this will initiate a high-speed exchange.

ensure

the core.

to soak for 3 hr in a solution

water and mild soap.
detergent

use.

partitions

4. Attach a wire across J3-8 and J3-9 (B and G) on control
module terminal block.

core and must be

LOW SPEED

of warm

1. Unplug HRV from 115vac.

of water. Hot water

core and should

2. Disconnect wall control
block inside HRV.

NOT be used.

TROUBLESHOOTING

Before

installing

power

to system.

switch.

Electrical

or servicing
There
shock

may

system,

can cause

turn off main

than

personal

4. Connect a 3.9 Kohm resistor between J3-8 and J3-9 (B and G)
on control module terminal block.
5. Push in door switch, this will initiate a low-speed exchange.

l disconnect

injury

or death.

Step 4_Blower

Although special care has been taken to minimize shalp edges
in the construction of your unit, be extremely careful when
handling parts or reaching into unit.
Table 5 Troubleshooting

To change low speed to medium speed, proceed msfollows:

Chart

I. Unplug unit from 115vac.

This can be a quick guide in resolving unit problems. It is also
recommended to review and understand Wall Control Board
Operation and Care and Maintenance sections before continuing.
There are 3 main parts to focus on when troubleshooting HRV
unit:

2. Locate blower assembly.
3. Locate red wire and blue wire coming from blower assembly.
4. Unplug red wire from quick connect.
5. Unplug protecting cap quick connection from blue wire and
put on red wire coming from blower. The cap is a safety
insulator.

1. Wail control
2. Electronic

control

board

3. Blower motor
Step 1--Wall

6. Connect red wire of main harness to blue wire.

Control

7. Replace wires.

Typically the wall control is either good, or it is bad. Use Table 1,
2, or 3 to determine if wall control is operating correctly. Use Fig.
12 to check control wire connections.
NOTE: The electronic
12vdc.
Step 2_ontrol

Speed Selection

Three-speed blowers are factory connected to electronic control
board on HIGH- and LOW-speed taps of blowers. Installer can
easily change low-speed tap to medium-speed tap so electronic
control will select between high and medium speed. Connections
can be changed at motor location. (See Tables 7 and 8.)

V!_["7_'XljII[O]='i

NOTE: Reference

module terminal

3. Plug HRV back to ll5vac.

always

be more

wires at control

Step 5--Defrost
Defrost cycle is controlled by a thermistor which is located in the
fresh-air intake passage (the thermistor unit is connected to J4 of
control module. See Fig. 27 and 28). When defrost temperature
_nsor detects the need for defrost, K5 relay will close for 6
minutes while KI and K2 remain energized.

control board and wall control operate on

Board

Electronic control board must have wall control attached before
unit will function properly. Also, configuration jumpers located on
control board must match configuration setup shown on Fig. 28
under Jumper Table. In addition, outside air thermistor must be
connected to control board for it to operate properly. See Table 6,
Temperature -vs- Ohm Chart, for valid temperature range.

This closes the outdoor air damper while running HRV blower on
high-speed. This process recirculates warm indoor air through heat
recovery core which melts any frost that has formed. Water created
in this process is collected by HRV and drained away. Frequency
of the defrost cycle depends on outdoor temperature (see Table
10).

14

Table 5_Troubleshooting

Chart

SYMPTOMS

CAUSES

SOLUTIONS

Air too humid

Continuous exchange mode
used in small houses

Use Intermittent Mode
Check humidity level settings

Defrost condition is in effect
Outdoor temperatue is below 23°F

Unit will operate when not in defrost mode.
Defrost cycle is based on outdoor ambient (see
Table 10)

Broken controlwire

Test wall control
Check connectior_s
Check thermistor

Unit not responding

to wall control

Unit stops momentarily
Air from distribution

register

Unit makes annoying

too cold

noise

Improper calibration
Ventilation

Noise level too high at distribution
registers when in high speed

Table 6_Temperature/Ohrn
TEMPF

°

Check units circuit breaker

Electncal supply interrupted

Check calibration of flow rates

of air flow

Remove the motor and screw wheel on propedy

wheel out of adjustment

install a duct silencer

Air duCt system too short

Table 7--Factory

Relationship

Set Blower Connection
LOW Speed

OHMS

HIGH or

30

34,480

32

32,630

34

30,760

J1-6

Orange

Orange

36

29,220

No Connection

38

27,470

J1-4

NO Connection
Red

Blue + Cap
Red

40

26,020

42

24,680

44

23,320

46

22,070

48

20,910

CONTROL
MODULE

MAIN ELECTRICAL
HARNESS CABLE

BLOWER
WIRE

50

19,830

Jl_

Orange

Orange

52

18,820

J1-4

Red

Blue

High
Medium

54

17,870

No Connection

NO Connection

Red + Cap

Low

56

16,920

58

16,160

60

15,260

62

14,530

64

13,790

66

13,090

68

12,480

70

11,860

72

11,270

74

10.750

76

10,250

CONTROL
MODULE

MAIN ELECTRICAL
HARNESS CABLE

BLOWER
WIRE

SPEED
High
Me_um
Low

Table 8--Modify Blower Connection HIGH
or MEDIUM Speed

Table 9_Temperature
TEMPERATURE

°F (oc)

SPEED

and Voltage
VOLTAGE

DC

-22 (-30)

VOLTS (J4)
3.5

-4 (-20)

2.7

8 (-16)

2.3

14 (-10)

2.0

32 (O)

1.4

41 (5)

1.1

50 (10)

0.9

68 (20)

0.6

78

9,750

80

9,300

62

8,840

84

8,432

86

8,042

88

7,668

90

7,310

Safety Feature

92

6,993

94

6,661

96

6,368

This new control has an added safety feature. If microprocessor
does not detect the thermistor or detects a short circuit, unit will
automatically go into a 6 minute defrost cycle every 20 minutes.

98

6,085

100

5,811

102

5,571

, 104

5,313

106

5,088

108

4,869

110

4,660

112

4,450

114

4,268

116

4,019

118
120

3,918
3,750

If defrost is not working properly, check for proper damper
operation. To do this, turn unit to OFF position. Damper should
close.

DEFROST CHECK
1. Make sure defrost cable is properly connected into J4.
2. Make sure thermistor assembly is correct. Measure thermistor
temperature reading with muhimeter. Select multimeter DC
measurement scale 0-20v. At connector J4 (without removing
thermistor cable), measure voltage between pins of thermistor
cable. Depending on temperature of outside air intake, values
should correspond with those in Table 9.
If reading is not correct (reading llv for short circuit or 5v for
open circuit), change thermistor assembly.
3. If thermistor is good, do a RESET and ,see if defrost works. If
defrost still does not work, change circuit board.

15

Table 10---Defrost Cycle
OUTSIDE

TEMPERATURE

No Defrost

Above 23°F

4°F to -17°F
Below -18°F

Table 11_U1
JU1B

_

JUIC

J

JUIE

JUIF

Reverse Damper Operation
In = Normal
Out = Inverse

Factory Set
Always In

JUID

Table 12_umper

JUIG
Factory Set
Always In

Locations
JUMPER TABLE

MODEL
JU1A

JU1B

JU1C

JU1D

JUIE

JU1F

JU1G

HRVCCLHU1150

OUT

IN

IN

OUT

IN

IN

IN

HRVCCLHU1250

OUT

IN

IN

OUT

IN

IN

IN

HRVCCSVU1150

IN

OUT

OUT

OUT

IN

IN

IN

HRVCCSVU1250

iN

OUT

OUT

OUT

IN

IN

iN

HRVCCLVU1150

IN

OUT

OUT

OUT

IN

iN

IN

HRVCCLVU1200

IN

OUT

OUT

OUT

JN

IN

IN

IN

OUT

OUT

OUT

IN

IN

IN

HRVCCLVU1330

ADVANCED
Defrost

:

unit from

2. Disconnect
3. Replug
4. Defrost

5. After

should

from

and select
within

unit

high-speed

2 minutes

exchange.

after

high-speed

ex-

jumper

to J4.

module

selection

occurs,

will enable

you to properly

l_Loss

of Memory
flash rapidly

Replace

give exact

unit

configuration

in the jumper

operation.

mode. Jumper

of jumper

reset

component.

is a mistake

at specific

This
selection
location

The

to HRV

control

has

defective

working
replaced

configuraa

is done by the
(See Tables

unit

from

115vac

prior

If unit is not disconnected,

to making

will

(Auto

position.

Model Only)

(rate of about
and check

once every

if problem

check red wire for shorting
wall control

sec). When

still

exists.

this warning

16

If

on another

has lost its memory.

still works

even

mode. Original
modes
mode. (See Table 13.)

when
of

flashing,

wall

control

Table 13---Back Mode

any

This

problems.

11

micro-controller

will never see jumper change. Failure to follow
could result in electrical
shock or death.

wall control

in backup
by backup

MODES

disconnect
change.

power

at 80 percent

troubleshoot

If en'or still exists,

1
Always

(automatic

on wall control

wall contlol.

OFF

jumper

by the wall control

.set dehumidistat

indicators are still flashing,

Jumpers

improper

presence
or absence
and 12.)

When error

this occurs,

Module

cause

In case of error, indicators

only).

All indicators

cable

If there

can be signaled

wall control
flash.

Type

back in 115vac.

on the control

Signaling

Two types of error

J4.

unit.

thermistor

micro-controller.
simplified

assembly

start

6--Control

can

procedures:

has been initiated.

6. Connect

Jumpers

the following

115vac.

thermistor

test unplug

7. Replug

using

unit in 115vac

change

Step 7--Error

DEBUGGING

can be simulated

1. Unplug

tion,it

10 Minute Defrost/20 Minute Exchange
10 Minute Defrost]15 Minute Exchange

Jumper Definition

UNITIDENTIFICATION

Step

10 Minute Defrost/30 Minute Exchange

6 Minute DefrosU60Minute Exchange
6 Minute DefrostJ32 Minute Exchange
6 Minute DefrosU20 Minute Exchange

23°F to 5°F

JUIA

EXTENDED DEFROST
(JUMPER JUI-F REMOVED)
NO Defrost

STANDARD DEFROST (AS
SNIPPED)

°F

WALL CONTROL
BACKUP MODE
OFF
INTERMITTENT

2

LOW-SPEED

EXCHANGE

3

HIGH-SPEED

EXCHANGE

it is
are

Table 14---System Wiring
CONTROL
Terminal

Colors

Terminal Block Identificahon

MOdel

WALL CONTROL

Color

Terminal NO.

Terminal Identification

J3-9

B

Black

J1-4

B

J3-8

G

Green

J1-3

G

J3-7

R

Red

J1-2

R

J3-6

y

Yellow

J 1-4

Y

CASE
Type

Connections

WALL CONTROL
WIRE

MODULE

Block No.

and

2--42ommunication

Problem

Or Unsupported

Mode

(Auto

unly_

All indicators flashing at a rate of about once every 8 sec,
Communication is not properly entered or is not working.

2

User

changes

flash

at a rate of about

the mode

but,
once

green

HRV
every

control

particularly

control
control

with 5 ft of wire from
module inside HRV.

wire.

RESET
To reset
changes

command
control

the mode

(OFF,
particularly

LOW,

on wall control
or HIGH

speed).

red wire. (See Table

and HRV
Check

responds

to

HRV,

l. Unplug

all wires to wall

proceed

HRV

2. Wait

15 sec.

3. Plug

HRV

from

as follows:
115vac.

14-.)

17

into

115vac.

respond.

If problem
HRV.

CASE 1
User

does

8 sec. Check
If this

All

indicators

all wires to wall

still exists,
works,

test wall

change

wall

CONNECTION
........

DIAGRAM
BLK

I q.....
=.......
I =
=]
i I=
,
I

R
G
Y

............

WALL

CONTROL

...............

WALL
WALL
WALL

CONTROL
CONTROL
CONTROL__

q

l iil
I
' ,
,

LOGIC DIAGRAM

OVERRIOE
OVERRIDE

SWITCH

1 NOTE 1 5
--

OPTIONAL
5

2ov6o.,

OVERR'OE
SW_TCH
LED
1NOTE

.........

......................................

:

J_3

!

.._
J=l

Jl 4

RELAY

'I:

DEFROST
TEMPERATURE
SENOR

--

_

,

;
MED
INC
;
HIGH

6

!

RELAY

M1

_

1
NEUTRAL
j1

,ow

Pi

I

i

_

1

I

L

,

_

i

q

,

i
,

i
i

=
i

,
q

,

I

NOTE 4

i
I

I _

--.

ELECTRONIC

ASSEMBLY

...........

T1
jUI

OE FROST

JUMPER TABLE

i I

_

TIME

_NUTE$

l'_p£

ELECTRONIC

JUrA

Ju_8

OJT

OUT

JUIC

JUlD

_UIE

JUIF

JU_

OUT

5,C
HRVCCLHUt _BO

A

&_

_O,C

532

_20

_0._0

_0_S

ASSEMBLY
_,VJ_E C._

:.AN_E CH_,SE ._rK_E oU_

RJNCTION
A

TABLE

_LL_,pES

MODE

K1

K2

K4

K5

intlrrr_tent

0

0

O

0

1

0

_

Exchange

High

1

1

1

Circulation

low

0

1

0

CirCulation

hKjh

1

1

1

0

1

1

I

0

0

0

0

0

Defrosl
NOTES
I CONTROLS/_VAIt J_BLE. SEE _NSTALL_TION MANUAL
( LOW VCLTAGE ONLY 12 VOC }

C_S

Ir')a

RELAY

Exchat_ge LOW

Cycle

Off

I

0 = Relay coil m d_energized
1 = Relay coil ts energized

F_CTORY _ET WI RING FOR S_OWER SPEED SEL_C13_N 18 HIgH A N(
LOW MEOlUM SPEED CAN 8E SELEC_rED INff_D
OF LCW Sp_ED
DISCONNECT RED WIRE FROM THE MOTOR REO TAR AND CONNECT
_ TRE M_TOR BLUE _p
3

15C

fF ANY OF THE ORI_tN_L WIRE¸ AS _UPt' LIEO, MUST OE REPLIED
USE TI4E SAME OR E_IVALENT WIRE

•

U_E F_C_DRy 5UPPLIE_

5

FILL9 WlRtNG MUST ¢_pkY
WqTHA_UCABLE
ORDiNAtE8
AND REGU_T_&

NS = Not supported
COLORCODE

--

LINE VOLTAGE

.....

LOW VOLTAGE
AND F_ELOWIRE

p_tOTECTIVE Tt,_lNn
_Dt_&

R
V
w
y
BN
NC

RED
VIOLET
WHIT_
YELLOW
BROWN
NO CONNECTION

BK
BL
GY
0
G

BLACK
8LACK
GR_Y
ORANGE
GREEN

A00031

Fig, 27--Wiring

Diagram for Models: HRVCCLHU1150,

and HRVCCLHU1250

CONNECTION DIAGRAM

LOGIC DIAGRAM
120VAC

_m

m

LOW

NEUTRAL

_R
INTERLOCK
$_TCH
i--..
JI I
iJ1_
RELAY

I
r

i

'

i
..................

REU_Y
¢ONT_

i

fiO_RD .............

f

FUNCTION
A

_M_-R

JUIA

_IB

,, JUl ,,
_
_BCOE_

TA_-E

JglC

_ID

_JIE

OUT

OUT

OUT

OUT

OUT

O_T

OUT

OUT

OUT

IN

_JT

OUT

iN

OUT

IN

_IF

IN
IN

2
I
G

_OO_L

O_
Z_

#J_G
IN

HRV¢CSVU11_

A

_

HRVCCSVU12_

A

IN

H_VCCLVU_I_

TABLE

RELAy

MOOE

K1

K2

K5

Inlarmittent

0

0

1

i

0

O

I

O

C_¢ul_t _n low

I

0

1

Cin:u_ation high

1

1

1

D_frosl

1

_

1

0

0

1

Exchange

Low

Exchange

High

Cycle

Off

0 • Relay coil _s d_, energized

IN

C_T

I

OUT I OUT
I

_

HRVCCLVUI_
IN

1 = Relay ¢oil _s energized
NS = Noi supported

H_VCCLVUI_0

NOTES
I"THREECONTROL_AVAI_BL£S££THEINSTALLATIONM_NUAL
ILOWVOLTAG_ O_LYI2V_C)
2. FAN MOTOR 2 I$ USED ONLY WITH HRVCCLHU125O
AND HR_¢CLVU_330
30Ak_PER MOTOR 2 IS USED ONLY WlTHRV¢¢_V_
HRVCC_VU 1330
--LINEVOLTAGE
-

--LC_qVOLTAGE
AND FIELD WIRE
----OPTIONAL

R
V
W
Y
BN
N¢

RED
BK
VIOLET
BL
WHITE
GY
YELLOW
O
BROWN
G
COLOR
CODE
NO CONNECTION

BLACK
BLACK
GREY
ORANGE
GREEN

_RVCCLVUI _C_

200 AN D

4. IF ANY OF THE ORIGINAL WIRE _S SUPPLIED. MUST BE
REPLA¢£0_ U_E TH_ SAM_ OR EOUtVALENT WIRE

I

S • FACTORY S_T WIRING _OR BLOWER SpEE_ SELECTION IS HIGH AND
L_W M£OIUM SPE_D C_N BE S_LECTED IN_TE_D OF LOW $_EED
DISCONNECT RED WIRE FROM MOTORIS I RED TAP AND CONNECT TO
M<_TOR_$) BLUE TA_

A00089

Fig. 28--Wiring

Diagram

for Models:

HRVCCSVU1150,
HRVCCSVU1200,
and HRVCCLVU1330

HRVCCLVU1150,

HRMCCLMU1200,

2 3/16t--,-I
(56.2)
4 PLCS-_-

2 s/16t
(25.4)
2 PLCS

(120.6)

(56.7)
,/_5

1
(460_')

O

(608.0)

1

D

I

16 7/8,
_

7/8t

DIA

Ill
(381.0)
15t

30 1/4t
(768.3)

NOTES:
1. FRESH AIR FROM OUTSIDE TO HRV
2. FRESH AIR FROM HRVTO HOUSE
3. STALE AIR FROM HOUSE TO HRV
4. STALE AIR FROM HRV TO OUTSIDE

A99263

MODEL NO.
HRVCCLHU1150
HRVCCLHU1250

jmm

196.9
236.6

Fig. 29--Dimensional

Drawing HRVCCLHU

//

4 9/_e_
[115.9)} --b

57/e" DIA
[149.2]
2 PLCS

L._

//

//

ji
S

/ _

s
I

WALL
CONTROL
WIRING

(_
/

_

3/a"DIA

q_

[9.5]

3¾6

[81.o]
C

i

t

--

1 15/16"
[23.8]

__193/4"

2 3/16"

--

[55.6]

[5ol.7]
-4

, r_q,

_-

PLCS

T
1

l"J
[25.4]
2 PLCS

NOTES:
1. FRESH AIR FROM OUTSIDE TO HRV
2. FRESH AIR FROM HRV TO HOUSE

27"
[685,8]

FJ

3. STALE AIR FROM HOUSE TO HRV
4. STALE AIR FROM HRV TO OUTSIDE

221/16 _
[560.4]

_1511/!

6"
[398,5]_

__

2 PLCS
E

._..--,-.-.--

G ..-.-----_

A98003
A

MODEL NO.

B

C

D

E

F

G

in.

mm

in.

mm

in.

mm

in.

mm

in.

mm

in.

mm

in.

mm

HRVCCSVU1150

18-1/2

469.9

4-11/16

119.1

13-5/16

388.2

15-7/16

392.1

13-9/16

344.5

5-7/8

149.2

19-15/16

506.2

HRVCCSVU1200
HRVCCLVU1150

24-1/2

622.2

8-3/16

208.0

19-5/16

490.6

14-9/16

369.9

16-15/16

430.2

6-7/8

174.6

19-15/16

506.2

Fig. 30--Dimensional

Drawing HRVCCSVU and HRVCCLVU

NOTES:
1. FRESH AIR FROM OUTSIDE TO HRV
13/t6"

8 1/8"
[206.4]
2 PLCS_',

2. FRESH AIR FROM HRV TO HOUSE

'[147.6]

3. STALE AIR FROM HOUSE TO HRV
4. STALE AIR FROM HRV TO OUTSIDE

.151/2.

6

185/16"

C148.2]

2 PLCS

_

15/16"

[176.2]

[465.1 ]
1 " 125.4]

1 1/2"
[38.1]

2 PLCS q

!_'---2 PLGS

2 3/16"
[55.6]
F2

PLCS

T

t
b_

7 1/_,,
,_--[181.0]
(_
_

.......

////

43"
(1092.2)

L
123/4"

[323.91

41"
[1041.4]
........

/

WALL
_-_/
_

/

WIRING
3/8"
DIA
CONTROL

\
\

1%6"DIA.
[17.5]
2 PLCS

t
19 1/16"
[48i'2]

/'

"I
I

23 WW'
.,,.--- [608.0]--_.

24 1/16"'_"
[611.2]

-..11---- POWER
CORD

[208.0]

[182.6]
A98001

Fig. 31--Dimensional

Drawing HRVCCLVU1200

or HRVCCLVU1330

SERVICE TRAINING

Packaged Service Training programs are an excellent way to increase your
knowledge of the equipment discussed in this manual, including:
* Unit FamiliarizaUon
° Maintenance
• Instaila'don Overview
• Operating Sequence
A large seleclion of product, theory, and skills programs is available, using popular
video-based formats and materials. All include video and/or slides, plus companion
book.
Classroom Service Training plus "hands-on" the products in our labs can mean
increased confidence that really pays dividends in faster troubleshoo_ng, fewer
callbacks. Course descriptions and schedules are in our catalog.
CALL FOR FREE CATALOG
[ ] Packaged Service Training

1-800-962-9212

[ ] Classroom Service Training
A94328

23

Copyright

2000 CARRIER

Manufacturer
"i_12

reserves

a PC 101

Corp. • 7310 W, Morns St. • Indianapolis, IN 46231
the right to discontinue,
Catalog

NO. 03HR-VC3

hrvlsi

or change at any time, specifications
Printed in U.S.A,

or designs without notice and without

Form HRV-2SI

Pg 24

5-00

incurring obligations.
Replaces:

HRV-1SI



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