CARRIER Home Generator Manual L0520292
User Manual: CARRIER CARRIER Home Generator Manual CARRIER Home Generator Owner's Manual, CARRIER Home Generator installation guides
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I
Air-coo_ed Automatic
Standby
Generators
Mode_: ASPA×I
CCA015
(13 kW NG, 15 kW LP)
©
*This manua_ should remain
Not intended
with the unit.*
for use as Primary Power in place of utility
or in life=support applications.
DEADLY EXHAUST FUMES. OUTDOOR
iNSTALLATiON ONLY!
Thank you for purchasing
this model of tile Carrier
product
line. This model is a compact,
high per%finance, air-cooled,
engine-driven
generator
designed
to automatically
supply electrical
power to operate
critical loads during a utility power failure.
This unit is factory installed in an all-weather,
metal
enclosure
that is intended
exclusively
for outdoor
installation.
This generator
will operate using either
vapor withdrawn
liquid propane
(LP) or natural gas
(NG).
This unit
meets
the 1998
and later
California
emissions
regulations.
To ensure
that the engine
continues
to meet these regulations,
refer to the
following
information
and instructions
in this
owner's manual.
@ R[AD
Tills MANUAl
If any portion
of
contact
the nearest
servicing
procedures.
THOROUGHLY
this manual
is not understood,
dealer
for starting,
operating
and
ThrolNllout
tiffs publication,
and on tags and decals
affixed
to
tlle
generator,
DANGER,
WARNING,
CAUTION
and NOTE blocks
are used to alert personnel to special
instructions
about
a particular
operation that may be hazardous
if performed
incorrectly
or carelessly.
Observe
them
carefully.
Tlleir
definitions are as lhllows:
After this heading, read instructions
that, if not
strictly complied with, wilt resuR in serious personal injury, including death, in addition to severe
propertydamage.
WARNING
After this heading, read instructions
that, if not
strictly complied with, may resuJt in serious personal injury or property damage.
CAUTION
After this heading, read instructions that, if not
strictly complied with, could result in damage to
equipment and/or property.
NOTE:
After this heading,
that require
special
These
safety warnings
ards that they indicate.
compliance
with the
performing
the service
accidents.
read explanatory
emphasis.
statements
This symbol points out potential
ard,
explosion
/_k This symbol points out potential
fire hazard,
Z_ This symbol points out potential
hazard.
electrical
This manual
contains
pertinent
including
warranty;
electrical
views and lists of repair
parts,
o Model ASPAXICCA015
hvin G_ft990
Engine
-
owner's
information,
diagrams,
exploded
for modeh
13 kW NG,
15 kW LP, V;
OPERATION AND MAINTENANCE
It is the operator's
responsibility
to perlorm
all salety
checks,
to make
sure that all maintenance
for sale
operation
is perlormed
promptly;
and to have the
equipment
checked
periodically
by a dealen
Normal
maintenance
service
and replacement
of parts are the
responsibility
of the owner/operator
and, as such, are
not considered
deicers
in materials
or workmanship
within
the terms
of the warranty.
Individual
operating
habits
and usage
contribute
to the need for maintenance
service.
Proper maintenance
and care of the generator
ensures
a mininmm
number
of problems
and keep operating
expenses at a mmimunL
See a dealer for service aids
and accessories.
When
the generator
requires
servicing
or repairs,
simply
contact
a dealer
for assistance.
Service
teelmieians are factory-trained
and are capable
of handling
all service
needs.
When contacting
a dealer about parts and service,
always supply the complete model number and serial
number
of the unit as given on its data decal, which
is located on the generaton
The Carrier Dealer is:
Dealer Name
Address
City
Z_
This symbol points out important
safety information that, if not followed,
could endanger
personal
safety and/or
property
of others.
shock
The operator
is responsible
for proper and sale use
f the equipment.
The manufacturer
strongly recommends that the operator
read this Oumeis
Manua_
and thoroughly
understand
all instructions
belbre
using this equipment.
The manufi_eturer
also strongly recommends
instructing
other users to properly
start and operate the unit. This prepares
thenl if they
need to operate the equipment
in an emergene_t
cannot
eliminate
the hazCommon
sense and strict
special
instructions
while
are essential
to preventing
Four commonly
used safety sy_nbols accompany
the
[)ANGER, WARNING and CAUTION blocks. The type
of inlhrmation
each indicates
follows:
haz-
Model No,
State
Serial No,
Zip
Table of Contents
TABLE
1
15 kW Generator
Untroduction
........................ Unside Front Cover
3.3
Automatic
Read This Manual
Thoroughly
........................
Contents
..........................................................
IFC
IFC
Operation
and
How to Obtain
IFC
IFC
3.4
Sequence
2
3.5
Manual
Maintenance
............................
Service .....................................
Safety RuRes ........................................................
Standards
Section
Index
..................................................
1 - General
1.1
Unpaekin_Inspeetion
1.2
Location
1.3
Protection
1.4
System
1.5
The
1.6
Specifications
information
...................
....................................
........................................................
Systems
Set LED
Generator
4
........................................
4
............................................
...............................................
5
................................................
6
1.O. 1
Generator
1.6.2
Engine
1.7
Fuel
Requirements
1.8
Fuel
Consumption
1.9
Reeonfiguring
......................
7
1.10
1.9.1
15 kW, 990ee
Engines
........................
Location
........................................................
7
7
the
1.10.1
Generator
1.10.2
Trans%r
1.11
Battery
1.12
The
Section
... 6
.........................................
G
System
...........................................
Switch
Installation
Battery
........................................
2.3
Electrical
Cheeks
2.4
Generator
_[_sts
Start-up
.........................9
..........................................
2.5
CheeRing
Automatic
2.G
Adjusting
2.7
Engine
Governor
2.7.1
15kWUnits
Voltage
Regulator
Under
8
8
Initial Star_-up ....................................
Transfer
Switch
Operation
.................
Before
Cheek
Load
9
9
9
.......................
3.7
Protection
the
Regulator
....................
(Natural
Adjustment
Gas
Only)..
......................
.....................................
Section
Adjustment
3 - Operation
3.1
Break-in
3.2
Using
Procedure
10
10
"Auto"
3.2.2
"Off"
3.2.3
"Manual"
......................
.....................................
Position
Position
Operation
Operation
13
14
...............
.........................
14
14
Transler
to Generator
Power Source
.....................................
14
Transter
Back to Utility
Power Source
.....................................
15
the
Exercise
Timer
Systems
..........................
15
......................................
Switch
15
Oil Pressure
3.7.2
High
_[_mperature
3.7.3
Overerank
........................................
1G
3.7.4
Overspeed
........................................
1G
Switch
..................
15
.................
15
4 - Maintenance
...............................
16
4.1
_51ses ...........................................................
16
4.2
Checking
the
Engine
Oil Level .....................
16
4.3
Changing
the
Engine
Oil ..............................
16
4.3.1
Engine
4.3.2
Oil Change
4.4
Changing
4.5
Changing
4.5.1
Spark
4.7
Battery
4.8
Adjusting
Cooling
4.10
Attention
4.11
Corrosion
11
12
Procedure
the
Oil Filter
the
Engine
Plug{s)
4.9
4.12
Oil Recommendations
Air
Out
Removal
4.12.2
Return
Service
17
18
18
...........................................
Corrosion
From
19
Protection
19
.......
.............................
Service
to Service
Schedule
19
.........................
...................................
Procedure
17
17
...........................
Submersion
Additional
4.12.1
.................
....................................
Protection
of Service
17
............................
Valve Clearance
After
Cleaner
16
17
..............................................
Maintenance
System
..........
.......................
................................
15 kW Generators
4.6
12
......................
.............................
.........................................
19
20
20
20
21
12
.................................... 12
12
Section
5.1
5 - Troubleshooting
Troubleshooting
Guide
........................
................................
22
22
..................................
13
....................................
13
Section 6 - Mounting Dimensions ............. 23
Section 7 - ElectricM Data ........................... 24
Section 8 - Exploded Views and
Parts Lists ................................... 28
13
Section
the Auto/Ol1/Manual
3.2.1
.................
.......................
Low
Section
4.13
2.8
13
3.7.1
4.11.1
Operation
Transfer
Setting
8
...................................................
2 - Post lnstaRation
Outlet
Outlet
of Automatic
3.6
7
..................................
and Adjustments
2.1
2.2
6
Recommendations
Fuel
VAC GFCI
.....................
(3
................................................
and
120
3.5.2
4
...........................................
12 VDC Accessory
3.3.2
4
4
Operation
3.3.1
3.5.1
3
Transier
Switch
Position
...............
.............................
13
9 - Warranty
.....................................
40
SAFETYRULES
IMPORTANT
SAFETY iNSTRUCTIONS
1S kW Generator
SAVE
THESE
INSTRUCTIONS
- The manufacturer
suggests
that
these
rules for
safe
operation
be copied and posted
in potential
hazard
areas.
Safety
should
be stressed
to all
operators,
potentiai
operators,
service
and repair
technicians
for this equipment.
iN GENERALHAZARDS/5
. For satety reasons,
the manuihemrer
that the installation,
initial
start-up
nance
of this equipment
is carried
en
recommends
and mainteout by a deal-
o The engine
exhaust
Imnes
contain
carbon
monoxide, which
can be DEADLY. This dangerous
gas, if
breathed
in sufiieient
concentrations,
can cause
unconsciousness
or even
death.
This
exhaust
Study
these
SAFETY
RULES
carefully
betore
installing, operating
or servicing
this equipment.
Become familiar with this Owner's Manual and with
the unit. The generator
can operate safely; efficiently
and reliably only if it is properly
installed,
operated
and maintained.
The manulacmrer
cannot
anticipate
every
possible
circumstance
that might
involve
a hazard.
The warnings in this manual,
and on tags and decals
affixed
to
the unit are, therefore,
not all-inclusive.
Any personal
injury or property
damage
resulting
from the use of a
procedure,
work method
or operating
technique
not
specifically
recommended
by the manufacturer,
shall
be the sole responsibility
of the operator.
Operators
who deviate
from manufacturer
recommended
safety
procedures
and operating
techniques,
or fail to take
the necessary
precautions,
do so at their own risk.
/_
Despite the safe design of this generator,
operating this equipment imprudentJy, neglecting its
maintenance
or being careless can cause possible injury or death, Permit onJy responsiMe
and capable persons to operate or maintain this
equipment
Z_ Potentially lethal voltages are generated by
these machines. Ensure all steps are taken to
render the machine safe before attempting
to
work on the generator.
z_
2
Parts of the generator are rotating and/or hot
during operation.
Exercise care near running
generators.
system
must
be installed
properly;
in strict
compliance
with
applicable
codes
and
standards.
Following
installation,
do nothing
that might
render the system
unsafe
or in noncompliance
with
such codes and standards.
o Keep hands,
feet, clothing,
etc., away from
drive
belts,
fans, and other
moving
or hot parts.
Never
remove
any ° drive belt or fan guard
while the unit
is operating.
o Adequate,
unobstructed
flow of cooling
and ventilating air is critical
to correct
generator
operation.
Do not alter the installation
or permit
even partial
blockage
of ventilation
provisions,
as this can seNously
affect safe operation
of the generator.
The
generator
MUST be installed
outdoors.
o When
working
on this
equipment,
remain
at all times.
Never work
on the equipment
physically
or mentally
fatigued.
o Inspect
nearest
ment.
the generator
regularly,
dealer
for parts
needing
and
repair
alert
when
contact
the
or replace-
o Before
performing
any maintenance
on the generator,
disconnect
its battery
cables
to prevent
accidental
start up. Disconnect
the cable
from the
battery
post indicated
by a NEGATIVE,
NEG or (-)
iirst. Reconnect
that cable last.
o Never
use the generator
or any of its parts
as a
step.
Stepping
on the unit can stress
and break
parts,
and may result
in dangerous
operating
conditions
from
leaking
exhaust
gases,
fllel leakage,
oil leakage,
etc.
ELECTRICAL
HAZARDS
/5,
All generators
covered
by this
manual
produce
dangerous
electrical
voltages
and can cause
fatal
electrical
shoek.
Utility
power
delivers
extremely
high and dangerous
voltages
to the transfer
switch
as does the standby
generator
when it is in operation.
Avoid
contact
with
bare
wires,
terminals,
connections,
etc., while the unit is running.
Ensure
all appropriate
covers,
guards
and barriers
are in
place beibre
operating
the generaton
If work must
IMPORTANT
SAFETYRULES
SAFETY INSTRUCTIONS
15 kW Generator
be done around
an operating
unit
stand on an
insulated,
dry surface to reduce shock hazard.
° Do not handle any kind of electrical
device while
standing in watch while barefoot
or whife hands or
%et are wet DANGEROUS
ELECTRICAL
SHOCK
MAY RESULT.
A [XPLOSlON NAZARDS A
Do not smoke
around
the generaton
Wipe up any
fuel or oil spills
immediately.
Ensure
that no cornbustible
materials
are left in tile generator
compartment
or on or near tile generaton
as FIRE or
EXPLOSION
may result.
Keep tile area surrounding the generator
clean and free from debris.
" The National
Electrical
Code (NEC) requires
the
Irame and external electrically
conductive
parts of
tile generator
to be connected
to an approved
earth
ground.
Local electrical
codes also may require
proper
grounding
of tile generator
electrical
syso
tern.
. After installing
this home standby
electrical
system, the generator may crank and start at any tirne
without warning.
When this occurs, load circuits
are trans%rred
to tile STANDBY (GENERATOR)
power source. To prevent possible injury if such a
start and trans%r occur, always set tile generator's
AUTO/OFF/MANUAL
switch
to its OFF position
be%re working on equipment
and rernove the 7.5A
and 15A fuses lrorn the generator
control panel.
. In case of accident caused by electric shock, immediately shut down the source of electrical
power.
If this is not possible,
attempt
to free tile victim
Irorn tile live conductor.
AVOID DIRECT CONTACT
WITH THE VICTIM. Use a nonconducting
implement such as a dry rope or board, to free the vietim from the live conductor.
If the victim is unconscious, apply tirst aid and get irnmediate
medical
help.
° Never wear jewelry when working
on this equipment Jewelry can conduct
electricity
resulting
in
electric shock, or may get caught in moving components causing injury.
/g, NRE NAZARDS/g,
° For fire safe_;
tile generator
nmst be installed
and maintained
properly. Installation
always nmst
eornply
with applicable
codes,
standards,
laws
and regulations.
Adhere strictly to local, state and
national
electrical
and building
codes. Comply
with regulations
tile Occupational
Safety
and
Health Administration
(OSHA) has established.
Also, ensure
that the generator
is installed
in
accordance
with the manufacturer's
instructions
and recommendations.
Following proper
installation, do nothing that might alter a safe installation
and render
tile unit in noncompliance
with tile
aforementioned
codes, standards,
laws and regulations.
o Keep a tire extinguisher
near the generator
at all
times. Extinguishers
rated 'ABC" by the National
Fire Protection
Association
are appropriate
Ior
use on tile standby electric system. Keep the extinguisher
properly
charged
and be familiar with its
use. Consult
tile local fire department
with any
questions
pertaining
to fire extinguishers.
Gaseous
fluids such as natural
gas and liquid
proparle
(LP) gas are extremely
EXPLOSIVE.
Install
the fuel supply
system
according
to applicable
fliel-gas
codes.
Before
placing
the home
standby
electric
system
into service,
Iilel system
lines must
be properly
purged
and leak tested
according
to
applicable
code. After installation,
inspect
tile fuel
system
periodically
Ior leaks.
No leakage
is permitted.
@ STANDARDS INDEX
In the absence
of pertinent
standards,
codes,
regulations
and
laws,
the published
intormation
listed
below
may
be used
as installation
guide
for this
equipment
1.
NFPA
No.
37,
STATIONARY
COMBUSTION
ENGINES
AND (_]AS TURBINES,
available
Korn
the
National
Fire
Protection
Association,
470
Atlantic
Avenue,
Boston,
MA 02210.
2.
NFPA
No.
76A,
ESSENTIAL
SYSTEMS
FOR
HEAUFH
CARE
aw_ilable
same as Item 1.
3.
NFPA
No. 54,
NATIONAL
aw_ilable
same as Item 1.
4.
NFPA No. 58, AMERICAN
NATIONAL
STANDARD
FOR STORAGE
AND HANDLING
OF LIQUEFIED
PETROLEUM
GAS, available
same as Item 1.
NFPA No. 70, NFPA HANDBOOK
OF NATIONAL
ELECTRIC
CODE,
aw_ilable
same as Item 1.
5.
6.
7.
80
9.
FUEL
ELECTRICAL
FACILITIES,
GAS
CODE,
Article X, NATIONAL
BUILDING
CODE, available
from
the American
Insurance
Association,
85
John
Street,
New York, N.Y. 10038.
AGRICULTURAL
WIRING
HANDBOOK,
available
from
the Food
and
Energy
Council,
909
University
Avenue,
Columbia,
MO 65201.
ASAE
EP-3634,
INSTALLATION
AND
MAINTENANCE
OFFARM STANDBYELECTRICAL
SYSTEMS,
aw_ilable
Irorn the Arneriean
Society
of Agricultural
Engineers,
2950
Niles Road,
St.
Joseph,
MI 49085.
NFPA No. 30, FLAMIVlABLE
AND COMBUSTIBLE
LIQUIDS
CODE,
awlilable
sarne as Item 1.
3
Section 1 - Genera[ information
" GENERAL°
1S kW Generator
NFORMATON
/_
Only qua[ified
electricians
or contractors should
attempt
such installations,
which must comply
stdctJy with applkabIe
codes, standards
and
reguJationso
1.1
earet_flly
inspect
tile
contents
been laetory
supenclosure
that
is
only.
-A waRmnaAtf this generator
is used to power
eIectrica[
[oad
circuits
normaIIy
powered
by a utiIity power
source, it is required
by code to install a transfer switch, The transfer
switch must effectiveJy
isolate the electrical
system from the utility
distribution
system when the generator
is operating (NEC 700, 701 and 702}. Failure to [soJate
an electdca[ system by such means will result in
damage
to the generator
and also may resuIt in
injury or death
to utility power
workers
due to
backfeed
of eJectr[ca[ energy.
If any loss or damage
is noted at time of delivery,
have
tile person(s}
making
tile delivery
note all damage
on
the lreigllt bill or affix his or her signature
under
tile
consignor's
memo
of loss or damage.
If a loss or damage
is noted
tile damaged
materials
and
claim procedures.
LOCATION
To lift tile generator,
insert
pipe
imving
sufIieient
strengtil
and diameter
througil
the lifting holes which
are located
near the unit's
base (see Figure
1.1). Tile
unit may also be lifted
by using
a llook
and hoist
metllod
provided
a spreader
bar is used
to ensure
tile lifting lines clear the roof panel.
PROTECTION SYSTEMS
Unlike
an automobile
engine,
the generator
may have
to run for long periods
of time with no operator
present to monitor
engine conditions.
For that reason,
the
engine
is equipped
with the following
systems
that
protect
it against
potentially
damaging
conditions:
1.
Low
Oil Pressure
Sensor
3.
Overerank
2.
Higil Temperature
Sensor
4.
Overspeed
There
are LED readouts
on the control
panel to indicate that one of these
iimlts
has occurred.
There
is
also a "System
Set" LED that is described
below.
1.4
SYSTEM SET [.ED
The "System
Set" LED
conditions
are true:
1.
2.
after delivery,
separate
contact
the carrier
lbr
"Concealed
damage"
is understood
to mean damage
to tile contents
of a package
that is not in evidence
at
tile time of delivery,
but is discovered
later.
4
The generator's weight of more than 300
pounds requires proper toots, equipment
and
qua[flied personnel to be used in a[[ phases of
handling and unpacking.
1.3
This standby
generator
set has
plied with a weatller
protective
intended
for outdoor
installation
1.2
/_
UNPACRING/INSPECTMON
After
unpacking,
lbr damage.
z_
Z_ When tilting or hoisting equipment is used, be
carefu[ not to contact overhead power Hneso
3.
4.
is lit when
all of the
lhllowing
The AUTO/OFF/MANUAL
switch
is set to the
AUTO position.
The utility voltage
being
supplied
to the unit is
being
sensed
by the Control
PCB. If the utility
sense voltage
is not connected
to the unit or if it
is below
168 volts AC, then the system
set ligilt
will flash rapidl>
This indicates
that if the AUTO/
OFF/MANUAL
switch
is placed
in the Auto position,
the generator
will start.
Tile "Not In Auto" dip switeil
is set to tile OFF
position
on the control
board.
No alarms
sure, higil
are present,
temperature,
for example,
etc.
low
oil pres-
Section I -
Genera[ Information
GENERAL
1S kW Generator
NFORMATON
1°5
THE GENERATOR
Figure
1.1 - 15 kW, V-twin
67"=990
Oil
Control
Panel
Data
Dipstick \
Decal \
\\\
\\\
\\\
\\
\\\\\
\\\\\\\
\
\\
\
_
r.
GFCI
_
Exhaust
Enclosure
Outlet
Fuel
/ Regulator
Fuel
Inlet
Lifting Holes
Oil Filter
Battery
Compartment
Composite Base
5
Section 1 - General information
" GENERAL°
1S kW Generator
NFORMATON
1.6
1o7
1.6.1
GENERATOR
Rated Maw Cont
(Watts _) ..... 13,000 NG/
15,000 LP+
Rated Voltage .......................................................
120/240
Rated Max. Conthmous Load Current (Amps)
120 Volts + ......................................
108.3 NG/125_0 LP
240 VoRs ............................................
54.2 NG/62.5 LP
Main Line Circuit Breaker ....................................
65 Atnp
Phase .............................................................................
1
Nmnber of Rotor Poles ...................................................
2
Power Capacity
Rated AC Frequency
................................................
Power Factor ..................................................................
Recommended
Air Filter ...........................
Part
60 Hz
1
# 0C8127
Battery Requirement
at
-17.8" C (0" F) .......................
Group 26/26R 12 Volts and
525 Coldr 240V
1.6.2
With
tem.
above
l'z_<:tOrS
alld
(IfY
F)abovei(¢
_( (60_F).
+
FUEL REQUIREMENTS
AND RECOMMENDATIONS
3,600
Any piping
used to connect
the
fuel supply should
be of adequate
the fuel pressure
NEVER drops
water column
for natural
gas or
column
for liquid propane
for all
1o8
FUEL CONSUMPTION
Model
#
05207
* Nalmal
** LP
_as
Nat. Gas {*}
1/2 Load
Full Load
156
220
is in
is in gallons
** _ Values
_ivell
cubic
per
al-e
feet
per
hour/cubi(
at)t)l
generator
to the
size to ensure
below 4 inches
10 inches
water
load ranges.
LP Vapor {**}
1/2 Load
Full Load
1.58/58
2,40/88
hour.
feet
per
hour.
OXillla(e.
Gaseous fuels such as natural gas and liquid
propane (LP) gas are highly explosive. Even the
slightest spark can ignite such fuels and cause
an explosion. No leakage of fuel is permitted.
NaturM gas, which is lighter than air, tends to
collect in high areas. LP gas is heavier than air
and tends to settle in low areas.
Section I -
General Information
GENERAL
1S kW Generator
NFORIVlATON
1.9
RECONNGURING THE
FUEL SYSTEM
109.1
Figure
15KW, 990CC ENGINES
To reeonligure
these steps:
tile fuel system
1.2 - Demand
Regulator
}
lrom NO to LR follow
IDLE
OIROUIT
PORT
_.
0
FUEL JET
"_
NOTE:
REGULATOR
HOUSING SORT
The primary
regulator
for the propane
supply
is
NOT INCLUDED
with the generator.
A fuel pressure of 11 to 14 inehes
of water column
(0.4 to
0.5 psi) to the fuel inlet of the generator
MUST
BE SUPPLIED.
1.
2.
3.
4.
Turn off tile gas supply. (if connected)
Open the roof and remove the door.
Remove the battery. (if installed)
Remove the engine air in baffle located on the lefthand side of the battery compartment.
_[\vo M6
screws are located on top of the bane
and two
M6 screws are located on the inside of the baNe
towards the back.
5.
Remove the small hose clamp and hose from the
filel regulator. It may be necessary
to pry the hose
off of the brass fitting using a screwdriver
to gently lilt up the hose edge.
(3. Remove the small brass
hose fitting from the
regulator
casting.
7. Place the small fitel jet, thread side first, into the
threaded
hole originally
occupied
by the brass
hose fitting (Figure 1.2).
8. Using a short No. 2 Phillips screw driver, thread
the small fuel jet into the regulator
casting. Do
not over tighten.
9. Apply thread
sealant to the threads
of the hose
fitting and replace it into the regulator
body.
10. Re-attach
the small hose and hose clamp and
tighten as necessary.
1 1. Replace the engine air in baNe using the ibur M6
screws.
12. Identify both
regulator.
brass
adjustment
screws
on
14. It may be necessary
to make minor adjustments
to the preset adjustment
screw settings to achieve
maximum
power, particularly
at higher altitudes.
If experiencing
problems
with the unit producing
maximmn
power, follow the procedure
in Section
2.6 (Adjusting the ]_51elRegulator).
1.10
ENERAT0
Install the generator
set, in its protective
enclosure,
outdoors,
where adequate
cooling and ventilating
air
is always available. Consider
these factors:
Install
the unit where
air inlet and outlet
openings will not become
obstructed
by leaves,
grass,
snow, etc. If prevailing
winds will cause
blowing
or
driiling,
consider
using a windbreak
to protect
the
unit.
e
e
the
e
NOTE:
e
One adjustment
screw can be accessed
from the
front of the unit and the second
can be accessed
from the back of the unit enclosure
by removing
the plastic
hole plug. The screw can be turned
with a long fiat blade screwdriver.
13. To adjust
the
system
to run
on LP fuel, turn
BOTH
adjuster
screws
1/2 TURN
CLOCKWISE.
The
system
should
now be set ibr maximmn
power
and best performance.
DO NOT, UNDER
ANY CIRCUMSTANCES,
REMOVE
THE
SET
PINS
FROM
THE
REGULATOR
HOUSING.
THIS WILL VOID THE WARRANTY.
Install
the generator
on high ground
where
water
levels will not rise and endanger
it.
Allow sufficient
room
on all sides of the generator
for maintenance
and servicing.
A good rule is to
allow three feet of space
on all sides.
Where
strong
prevailing
winds
blow
from
one
direction,
face the generator
air inlet openings
to
the prevailing
winds.
Install
the generator
as close as possible
to the fllel
supply,
to reduce
the length
of piping.
Install
the
generator
as close
as
possible
to
the
transfer
switch.
HOWEVER,
REMEMBER
THAT LAWS OR CODES
MAY REGULATE
THE
DISTANCE.
The genset
must
be
The base frame nmst
all around.
installed
on a level surface.
be level within
two (2) inches
7
Section
GENERAL
INFORMATION
1 -
Genera[
Information
15 kW Generator
NOTE:
1=103=1
Transfer
separately
15 kW Units
switches
for use with this generator
are
and can be purchased
from dealers.
o Install
any
instructions
o Failure
to
switch
transter
switch
in accordance
supplied
with the transfer
utilize
a the
manufacturer's
with
this
generator
will void
sold
with the
switch.
transfer
the warranty,
1ol 1 BATTERY[NSTALLATIGN
Fill the
necessary
installing
battery
and
it.
with the proper
have the battery
Beibre installing
and
the iollowing
steps:
1.
Set the generator's
OFE
2.
_fffu-n off
switch.
3.
Remove
generator
utility
connecting
electrolyte
fully charged
the battery,
fluid
if
betbre
complete
ALJTO/OFF/NLa_NUAL
power
supply
the 7.5 amp and
control
panel.
to
15 amp
switch
the
to
transfer
Iilses
Kom
the
Battery
cables
were iaetory
connected
at the generator (Figure
1.3). Connect
cables
to battery
posts
as
Ihllows:
4.
Connect
the red battery
cable
(from starter
contactor)
to the battery
post indicated
by a positive,
POS or (+).
5.
Connect
the black
battery
ground)
to the battery
post
tive, NEG or (--).
6.
Replace
generator
the 7.5
control
Damage will result
in reverse.
Figure
amp
and
panel.
NOTE:
if battery
1.3 - Battery
The generator
is equipped
with a battery
trickle
charger that is active when the unit is set up for
automatic
operation.
With the battery
installed
and utility power source
voltage
available
to the
transfer
switch,
the battery
receives
a trickle
charge while the engine is not running,
to prevent
self-discharge.
The trickle
charger
is designed
to
help extend
the life of the battery
by maintaining the battery
when the unit is not running.
The
trickle charge feature
cannot
be used to recharge
a discharged
battery.
1.12 THE BATTERY
Servicing
of the battery
is to be performed
or supervised
by personnel
knowledgeable
of batteries
and
the required
precautions.
Keep unauthorized
personne] away Kom batteries.
%_]e]] replacing
the battery;
use the following
type of
battery:
Group
2G/26R
12-volt battery
with a rating
of 525 coldocranking
amps
mininmm
Ibr 15 kW at
-17.8 ° C (0 ° F) minimun].
When using a maintenance_
I]*ee battery,
it is not necessary
to cheek
the specific
gravity
or electrolyte
level.
Have
these
procedures
pertormed
at the intervals
specified
in the "Service
Schedule)'
A negative
ground
system
is used.
Battery
connections
are shown
on the wiring diagrams.
Make
sure the battery
is correctly
connected
and terminals
are tight. Observe
battery
polarity ° when
connecting
the battery
to the generator
seL
cable
{IYom frame
indicated
by a nega15
amp
fuses
Do not dispose of the battery
in a fire. The
battery
is capabJe of expIodingo
in the
Z_
connections
are made
Cable Connections
BLACK
LEAD
FROMFRAME)
BEDLEAD
(FROMSTARTER
COHTACTOR)
-A wAH.c A-
+
BLACK
8
-.IBATTERY
preon
• Remove the 7.5A and 15A fuses from the generator contro] panel;
• Remove watches,
rings or other metal objects;
• Use tools with insulated
handles;
• Wear rubber gloves and boots;
• Do not lay tools or metaJ parts on top of the
battery;
and
• Disconnect charging source prior to connecting or
disconnecting battery terminaJs.
- RED
-
A battery
presents a risk of electrica[
shock
and high short circuit current. The following
cautions are to be observed
when working
batteries:
/_
Do not open or mutilate
the battery.
ReJeased
electrolyte
has been known to be harmfut
to the
skin and eyes, and to be toxic.
Z_
The electrolyte
is a dilute suJfur[c acid that is
harmful
to the skin and eyes. it is electrically
conductive and corrosive.
Section
1 -
Post InstMIation
Start-up
and Adiustments
POS%@
iNSTALLATiON
STAR%UP
ADJUSTMENTS
1S kW Generator
The following
procedures
2.2
are to be observed:
• Wear full eye protection
and protective
clothing;
• Where eJectrolyte
contacts
the skin, wash it off
immediately
with water;
• Where eJectro[yte
contacts the eyes, immediately
flush thorougNy
with water and seek medical
attention;
and
CHECK TRANSFER SWITCH
Reter to Section
3.5, of tile owner's
ual operation
procedures.
Z_
Do not attempt
manual transfer
switch operation until aH power voltage
supplies to the
transfer
switch have been positively
turned off.
Failure to turn off all power voltage
supplies
will result in extremely
hazardous
and possibIy
fatat electrical
shock.
2.3
Lead-acid batteries
present a risk of fire because
they generate
hydrogen
gas. The
following
procedures
are to be followed:
DO NOT SMOKE when near the
DO NOT cause flame or spark in
• Discharge
static electricity
from
ing the battery
by first touching
surface.
Z_
Be sure the AUTO/OFF/MANUAL
switch is set to
the OFF position
before connecting the battery
caMes. Jf the switch is set to AUTO or MANUAL,
the generator
can crank and start as soon as the
battery
cables are connected.
Be sure the utility
power
supply is turned
off, or
sparking
may occur at the battery
posts as the
cables are attached
and cause an explosion.
BEFORE INITIAL START-UP
Betbre
starting,
complete
the
following:
i.
Set the generator's
main
OFF (or open) position.
2.
Set the generator's
the OFF position.
3.
Turn OFF the utility power
supply
to the transfer
switcil
using
the means
provided
(such
as the
utility main line circuit
breaker).
Check tile engine crankcase
oil level and, if necessary, till to tile dipstick
FULL mark
witil the recommended
oil. Do not fill above the FULL mark.
4.
5.
Cileck
the
imve been
accordance
file] simtoff
be open.
breaker
AUTO/OFF/MANUAL
switcil
to
CAUTION
Never operate the engine with the oil level
below the "Add"
mark on the dipstick.
Doing
this could damage
the engine.
electrical
checks
as follows:
1.
Set tile generator's
main
OFF (or open} position.
2.
Set the generator's
AUTO/OFF/MANUAL
switcil to
the OFF position.
Turn OFF the utility power
supply
to tile transfer
switcil
using
tile means
provided
(sucil
as the
utility main
line circuit
breaker).
3.
4.
circuit
breaker
to
its
_[hlrn on tile utility
power
supply
to the transfer
switcil using the means
provided
(sucil as a utility
main line circuit
breaker).
Ax The
transfer
switch is now electrically
"hot."
Contact with "hot"
parts will result in extremely
hazardous
and possibly
fatal electrical
shock.
Proceed with caution.
5.
Use an accurate
AC voltmeter
to check
utility
power
source
voltage
across
terminals
N1 and
N2. Nominal
line-toqine
voltage
should
be 240
volts AC.
G.
Check
utility power
source
voltage
across
terminals N1 and the transfer
switch
neutral
lug; then
across
terminal
N2 and neutral.
Nominal
line-to-
to its
file] supply.
Gaseous
fuel lines must
properly
purged
and
leak
tested
in
witil
applicable
fuel-gas
codes.
All
valves
in tile I_lel supply
lines must
"_
z_
circuit
ELECTRICAL CHECKS
Complete
battery;
battery
area; and
body before toucha grounded
metal
2.1
lbr man-
A Ak-
• Spilled electrolyte
is to be washed down with an
acid neutrMizing
agent. A common
practice is to
use a solution
of ! pound (500 grams) bicarbonate
of soda to 1 galIon (4 liters) or water. The bicarbonate of soda soJution is to be added untit the
evidence
of reaction
(foaming)
has ceased. The
resulting
liquid is to be flushed
with water and the
area dried.
Z_
manual
neutral
voltage
silould
be
120
volts
AC.
7.
Wilen certain
that utility supply
voltage is compatible with transfer
switch
and load circuit
ratings,
tm-n OFF the utility power
supply
to the transfer
switcil.
8.
Set tile generator's
main
circuit
breaker
OFF (or open) position.
Initial tests will
ducted
at no-load
condition.
9.
to
be
its
con-
On
tile generator
panel,
set
tile AUTO/OFF/
MANUAL switch
to MANUAL.
The engine
should
crank
and start.
10. Let the engine warm
up for about
five minutes
to
allow internal
temperatures
to stabilize.
Then,
set
the generator's
main circuit
breaker
to its ON (or
closed)
position.
9
Section
iNSTALLATiON
START-UP
ADJUSTMENTS
2 -
Post Installation
Start-up
and Adiustments
1S kW Generator
G. Let the engine
minutes.
Z_ Proceed with caution! Generator power voltage
Js now supplied to the transfer switch, Contact
with live transfer switch parts will result in dangerous and possibly fatal electrkal shock,
11. Connect
an accurate
AC voltmeter
and a frequency
meter
across
transfer
switch
terminal
lugs E 1 and E2. Voltage should be 242-252 volts;
Kequency
should read about 61-63 Hertz.
12. Connect the AC voltmeter
test leads across
terminal lug E1 and neutral;
then across E2 and
neutral. In both cases, voltage reading should be
121-126 volts AC.
13. Set the generator's
main circuit breaker
to its
OFF (or open) position.
Let the engine run at noload tot a few minutes to stabilize internal
engine
generator
temperatures.
14. Set the generator's
AUTO/OFF/MANUAL
swifeh to
OFE The engine should shut down.
NOTE:
it is important
not to proceed
until certain
that
generator
AC voltage
and frequency
are correct
and within the stated limits. Oenerally_ if both AC
frequency
and voltage
are high or lo_; the engine
governor
requires
adjustment.
If frequency
is correct, but voltage
is high or low, the generator's
voltage
regulator
requires
adjustment.
2.4
GENERATOR
To test the generator
proceed as follows:
1.
2.
3.
TESTS UNDER
set with electrical
Set generator's
main
(or open) position.
Set
the
generator's
switch
to OFE
circuit
breaker
LOAD
loads
applied,
to its OFF
4.
5.
lo
Manually set the transfer
swifeh to the STANDBY
position,
i.e., load terminals
connected
to the
generator's
E 1/E2 terminals.
The transfer
switch
operating
lever should be down.
Set the generator's
AUTO/OFF/iVlANUAL
switch
to MANUAL. The engine should crank and start
irmnediatel_t
tip for a few
12. Set the generator's
nmin circuit breakers
to their
OFF (or open) positions.
13. Let the engine run at no-load %r a few minutes.
14. Set the AUTO/OFF/MANUAL
switch to OFE The
engine should shut down.
2.5
CHECKINGAUTOMATIC
OPERATmON
To check the system
proceed as follows:
1.
2.
for proper
automatic
Set the generator's
main
circuit
OFF (or open) position.
Check
that the AUTO/OFF/MANUAL
to OFE
operation,
breaker
switch
to it's
is set
3.
Turn OFF the utility
power supply to the transfer
switch
using the means
provided
(such as a utility
main line circuit
breaker).
4.
Manually
position,
ity power
5.
7him ON the utility power
supply
to the transfer
swifeh,
using the means
provided
{such as a utility mata line circuit
breaker).
Set the AUTO/OFF/MANUAL
switch
to AUTO.
G.
Do not attempt manual transfer switch operation until aH power voltage supplies to the
transfer switch have been positiveJy turned off.
Failure to turn off aH power vottage supplies
will result in extremely hazardous and possibly
fatal electrical shock,
warm
Set the generator's
main circuit breaker to its ON
(or closed) position.
Loads are now powered by
the standby generator.
8. Turn ON electrical loads. Apply an electrical load
equal to the fllll rated wattage/amperage
capacity
of the installed generator.
9. Connect an accurate AC voltmeter
and a frequency meter across terminal lugs E 1 and E2. Voltage
should
be greater
than
230 volts;
frequency
should be greater than 58 Hertz.
10. Let the generator
run at full rated load tot 20-30
minutes.
Listen for unusual
noises, vibration
or
other indications
of abnormal
operation.
Check
ibr oil leaks, evidence of overheating,
etc.
11. When testing tinder load is complete,
turn OFF
electrical loads.
wA.NINc
Z_
and
7.
AUTO/OFF/MANUAL
Turn OFF the utility power supply to the transfer
swifeh, using the means provided {such as a utility main line circuit breaker).
stabilize
set the transfer
i.e., load terminals
source
side.
switch
to the UTILITY
connected
to the util-
Then set the generator's
mata
circuit
breaker
to
its ON (or closed)
position.
The system
is now
ready for autonmtic
operation.
7.
Turn OFF
swifeh.
the
utility
power
supply
to the
transfer
With
the AUTO/OFF/MANUAL
swifeh
at AUTO,
the
engtae
should
crank
and start when the utility source
power
is turned
OFE AAer
starting,
the transfer
swifeh
should
connect
load circuits
to the standby
side. Let the system
go through
its entire
automatic
sequence
of operation.
Section
2 -
Post Installation
Start-up
and Adjustments
POS_@
iNSTALLATiON
STAR.UP
ADJUSTMENTS
15 kW Generator
With the generator
running
and loads powered
by
generator AC output, turn ON tile utility power supply
to the transfer
switch. Tile ibllowing should occur:
. Alter about
loads back
. About
one
should shut
Figure
2.1 --
Fuel
Regulators
V-twin
six seconds, the switch should transler
to tile utility power source.
minute
after retransfer,
tile engine
down.
ADJUSTING THE REGULATOR
410
Adjustment
Screw
(OneSide
Only}
Adjustment
2.5
Dual
(BothSides}
Pin
{NATURAL(;AS ONLY}
Although
the
vide rnaxirnum
generator
powen
has been Nctory
set to proit may be necessary
in some
areas to a(_just this setting. Because natural gas has
difthrent
BTU or power content
across
tile country
the
engine
may
not
per%rm
as designed.
If experiencing
engine
problerns
at high or flfll load
conditions
%llow
these
steps,
it will require
a trequeney
meter
to per%tin
this procedure.
1.
Turn
off utility
power
to tile main
distribution
panel in the house.
This earl be done by switching
tile service
main breaker
to tile off or open position.
2,
Allow
the generator
to start
beIbre
loading
tile
generator.
Confirm
tile no-load
fl-equency
with
the roof open and door
off is set at 63-63.5
Hz.
Transfer
load to emergency
circuits.
Turn on appliances,
lights,
pumps,
etc., that are
on the emergency
circuits
in an attempt
to fully
load the generator.
Be cautious
not to overload
the generator.
Use tile tallowing
chart
as a guide:
3.
U_itkW
15
4.
When
[I
lhll
load
120
108.3
has
Volts
amps
been
queney meter
to the output
main
line circuit
breaker.
5.
|I
achieved.
lugs
240
54.2
(Beth Sides)
6. When the highest
power
has been
screws
1/4 turn
now set.
Figure
lrequeney
is reached
maximum
set. Then
turn both adjustment
counterclockwise.
Regulator
is
2.2 -- Placement
of Regulator
Volts
anlps
Connect
a lYe-
of tile generator's
Tile i_lel regulator
is fitted with two adjustment
screws.
While
watching
tile
Kequency
meter,
slowly
turn
the adjustment
screw
clockwise
or
counterclockwise
one at a time until highest
Kequeney
is read
on the meter.
Only limited
adjustment is available
between
the set pins. Under
no
circumstances
should
any of tile pins be removed
(Figures
2.1 and 2.2).
7_
_[?lrn utility power
to the main distribution
panel
back on. This can be done by switching
tile service main
breaker
to the on or closed
position.
Allow tile generator
to shut down.
wARNINc
Z_
Do not make any unnecessary
Factory settings are correct for
tions. However, when making
careful to avoid overspeeding
adjustments.
most applicaadjustments,
be
the engine.
If this procedure
or equipment
are not awlilable,
locate the nearest Dealer and they earl perform tile
adjustments.
NOTE:
A service
fee may be charged
for this
adjustment.
11
OPERATION
2°7
Section 3 - Operation
IS kW Generator
ENGINE GOVERNORADJUSTMENT
If both AC l_-equeney and voltage are eorrespondtagly
high or low, adjust tile engine governor
as follows:
1.
2.7,1
15 KW UMTS
Loosen
governor
Figure
2,3 --
clamp
bolt (See Figure
V-twin Engine
Adjustment
2.8
VOLTAGEREGULATOR
With
the Irequeney
between
turn the slotted
potentiometer
voltage
reads
244-252
volts.
2.3).
Governor
62-63.5
(Figure
Hertz,
slowly
2.5) until line
NOTE:
Remove
the access
panel
panel to adjust the voltage
Figure
2.5 - Voltage
on top of the
regulator.
A djustmen
control
t Po ten tiometer
HHHHHHI
o
_©'
i
Gevemor Clamp £Nt
L
[]
2.
3.
Completely
remove the idle spring.
With governor arm at wide open throttle position,
rotate
governor
shaft ikflly clockwise.
Tighten
clamp bolt to 84 taeh-pounds.
Start unit and apply frill load. Use full load speed
adjust screw {Figure 2.4) to adjust frequency
to
58 Hz.
4.
5.
Remove load, stop engtae, loosen the idle adjust
screw and reconnect
the idle sprtag.
(3. Push the governor arm to the closed throttle position. Make sure the idle spring does not stretch at
all.
7. Restart the unit.
8.
Slowly turn the idle adjust screw to adjust
load idle fi-equeney to 63-63.5 Hz.
The governor is now set.
9.
Figure
2,4 --
V-twin
the no-
Fuff Load Speed Adjust
Screw
NOTE:
The voltage reg_ator
is housed above the generator's
control panel. The regulator
maintains
a voltage in
direct proportion
to frequency.
For example,
at 62
Hertz, line-to-neutral
voltage will be 124 volts.
3.1
1.
Set the generator's
AUTO.
2.
Turn OFF the utility power supply to the transfer
switch ustag the means provided (such as a utility
mata ltae circuit breaker).
The unit will start, and the transfer
switch will
transfer
to standby.
Ustag the transfer
swifeifs
built-ta
emergency
load center, mrn on circuits to load the generator
to approximately
25% rated load and run the unit
%r one hour.
Run the unit for one hour at 50% rated load.
Run the unit for one hour at 75% rated load.
Run the unit for one hour at 100% rated load.
3.
4.
5.
6.
7.
8.
12
BREAK4N PROCEDURE
Once the unit has been tastalfed and all electrical
cheeks have been made, it is strongly recommended
that the followtag "Break-ta Procedure" be completed
to ensure correct generator operation ta the future.
AUTO/OFF/MANUAL
switch
to
_[_lrn ON the utility power supply to the transfer
switch, which will allow the transfer
switch to
transfer
back to utility powen The unit will continue to run for one mtaute and then shut down.
Section
3 -
OPERATION
Operation
15 kW Generator
9.
Allow
tile unit
to cool.
10. Set the generator's
main
OFF (or OPEN) position.
1 1. Set the generator's
to OFE Remove
the
generator
cables
as
2).
control
outlined
circuit
breaker
AUTO/OFF/MANUAL
7.5A and 15A Iilses
-_
to its
swifeh
Irom the
panel.
Disconnect
the
in "General
Hazards"
Such automatic
starting normally occurs when
utility power source voltage drops bMow a preset level or during the normal exercise cycle. To
prevent possible injury that might be caused by
such sudden starts, always set the switch to OFF
and remove both fuses before working on or
around the generator or transfer switch. Then,
place a "Do Not Operate" tag on the generator
panel and on the transfer switch.
12. Drain
tile oil and remove
the oil tilter. Replace
the oil iilter according
to Section
3.4, "Changing
the Oil Filter".
Replace
the oil with s_lthetic
oil
as reconunended
in Section
3.3, "Changing
the
Engine
Oil".
3.2
USINGTHEAUm/OFF/MANUAL
SWITCH(FIGURE3J)
3o2ol "AUTO" POSITION
Selecting
this
switch
position
activates
t_llly automatic
system
operation.
It also permits
starting
and
exercising
the engine
every seven
days with the setting of the exercise
timer
(see "Setting
the Exercise
Timer"
section).
This position
also is used thr remote
starting,
when it is set up.
¢'
3,2,2
"OFF" POSITION
This
switch
position
also
position
prevents
shuts
down
the engine.
automatic
operation.
This
3.3
AUTOMATIC
"MANUAL"
3.
Set the generator's
AUTO.
3.1 - Generator
Panel
GFCJ
?;
©
CIRCUIT
AUTO
OFF
MAN
BREAKER
12VDC
SYSTEM
Contro!
EXTERNAL
OUTLETFUSE
_SYSTEM
/"
OIL
to
4.
Set the generator's
main circuit breaker to its ON
(or CLOSED) position.
With the preceding
steps complete,
the generator
will
start automatically
when utility source voltage drops
below a preset level. After the unit starts, loads are
transferred
to the standby
power source.
Refer to
Section 3.4, "Sequence
of Automatic
Operation."
12 VDC ACCESSORYOUTLET
OVER
.....
WARNING
_-
CRANK
SET
ACCESSORY
The generator
is equipped
with a 12 VDC accessory
outlet
in the generator
control
panel
{Figure
3.1).
With the generator
running
or in standby
mode,
this
outlet
may be used
to temporarily
power
low power
accessories
such as a work ligM, cell phone,
radio
or
any other
automotive
style accessory.
This outlet
is
capable
of delivering
a MAXIMUM
of 7.5 amps.
If the
accessory
to be used
through
this circuit
demands
too nmch
power,
the fuse that protects
this circuit
will melt open and the circuit
will not be flmctional.
-_
HIGH TEMR
EXERCISE
TIME
switch
SET
_LOW
FUSE
15A
A2UTO/OFF/MANUAL
POSITION
Set the switch to MANUAL to crank and start the
engine. Transfer
to standby
power will not occur
unless there is a utility failure.
Figure
TRANSFER
To select automatic
operation,
do the following:
1. Make sure the transfer
switch main contacts
are
set to their UTILITY position,
i.e., loads connected to the utility power source (Figure 3.2).
2. Be sure that normal utility power source voltage
is available
to transfer
switch terminal
lugs N1
and N2.
@ 3,3,1
3,2,3
_-
the switch set to AUTO, the engine may
2x With
crank and start at any time without warning.
battery
{page
13. Reconnect
the
battery
cables
as
outlined
in
"General
Hazards"
{page 2) and insert
the 7.5A
and
15A fllses into the generator
control
panel.
The generator
is now ready for service.
WARNING
RHclNa_ RR END
0 _ED
_T
Z_ This 12 VDC outlet draws power
generator's starting battery and
this outlet may drain the battery
may not start. This outlet should
for battery charging.
from the
extended use of
and the engine
NOT be used
13
OPERATION
Section 3 - Operation
1S kW Generator
Tile generator
is equipped
with an external
15 amp,
120 volt, GFCI convenience
outlet that is located
in
tile right rear of the generator
enclosure.
_rhen
tile
generator
is running,
in the absence
of utility power,
this outlet
may be used
to power
items
outside
a
home
such as lights
or power
tools. This
outlet may
also be used
when
utility
power
is present
by running the generator
in manual
mode.
This outlet does
not provide
power
if the generator
is not running.
This outlet is protected
by a 15 amp circuit
breaker
located
in the generator
control
panel {Figure
3.1 ).
3.4
SEQUENCEOF AUTOMATIC
OPERATION
The generator's
control
panel
houses
a control
logie
circuit
board.
This board
constantly
monitors
utility power
source
voltage.
Should
that voltage
drop
below
a preset
level, circuit
board
action
will signal
the engine
to crank
and start.
After the engine
starts,
the circuit
board
signals
the transfer
switch
to activate and connect
load circuits
to the standby
power
supply
(load terminal
lugs T l/T2 connect
to terminal
lugs E l/E2).
Upon
restoration
of utility
source
voltage
above
a
preset
level, generator
circuit board
action signals
the
transter
switch
to transfer
loads
back to that power
supply. After retranster,
the engine is signalled
to shut
E.Retransfer
Time Delay
. This timer
runs for about
15 seconds.
° At end of a 15-second
delay, circuit
board
action
de-energizes
the transfer
relay
in the transfer
switch.
° Retransfer
to utility
power
source
then
occurs.
E Engine
Cool-down
Timer
° When the load is transferred
back to utility power
source,
the engine
cool-down
timer
starts
tin>
ing.
° The timer will run for about
one minute,
and the
generator
will then shut down.
3.5
MANUAt.TRANSFEROPERATION
@ 3.5.1
TRANSFERTO GENERATORPOWER
To start the generator
and activate
manually,
proceed
as lbllows:
the transfer
AUTO/OFF/1VLA_NUAL
switch
1.
Set the generator's
OFE
2.
Set the generator's
main
OFF (or OPEN) position.
3.
%lrn OFF the utility power
supply
to the transfer
switch
using the means
provided
{such as a utility
main line circuit
breaker).
A
Do not attempt to activate the transfer switch
manually unti[ all power voltage supplies to the
switch have been positively turned off. FaiJure
to turn off all power vottage supplies may result
in extremely hazardous and possibly fataJ etectricaJ shock.
circuit
switch
to
to
its
breaker
down.
The actual
sequence
sensors
anti timers
as follows:
A. Utility
Voltage
on
Dropout
of operation
is controlled
by
a control
logic circuit
board,
Sensor
. This sensor
monitors
utility source
voltage.
* If utility
source
voltage
drops
below
about
70
percent
of the nominal
supply
voltage,
the sensor
energizes
a 15-second
timer.
° Once the timer
has expired,
the engine will crank
and start.
B. Engine
° This
about
Warm-up
Time Delay
mechanism
lets the engine
10 seconds
before
the load
to a standby
warm
tip for
is transferred
source.
C. Standby
Voltage Sensor
* This sensor
monitors
generator
AC output
voltage. When the voltage
has reached
50 percent
of
the nominal
rated
voltage,
transfer
to standby
ear occur.
D. Utility Voltage Pickup
Sensor
* This sensor
monitors
utility
power
supply
voltage. When
that voltage
is restored
to above
70
percent
of the nominal
source
voltage,
a retranster time delay starts
timing.
14
Use the manual
transfer
handle
inside
the transfer switch
to move
the main
contacts
to their
"Standby"position,
i.e., loads
connected
to the
standby
power
source
(Figure
3.2).
4_
Figure
3.2 - ManuM
Transfer
Switch
Operation
i
LOADCONNECTEDTO UTiLiTY POWERSOURCE
LOAD CONNECTEDTO STANDBYPOWERSOURCE
i
MANUAL TRANSFER
HANDLE
TRANSFER SWITCH
OPERATING LEVER
Sedion
5.
_[b crank and start the engine,
MANUAL switch to MANUAL.
6.
Let the engine
minutes.
7.
stabilize
and
set the/KJTO/OFF/
warm
When utility power
has been
to that source
and shut down
be accomplished
as Iollows:
restored,
transfer
back
the generaton
This can
1.
Set the generator's
main
OFF (or OPEN) position.
2.
Let the engine run for a minute
or two at noqoad
to stabilize
the internal
temperatures.
Set the generator's
AUTO/OFF/MANUAL
switch
to its OFF (or OPEN) position.
The engine
should
shut down.
3.
that utility power
is turned
OFE
circuit
supply
breaker
Check
switch
Z_
Do not attempt to activate the transfer switch
manually until all power voltage supplies to the
switch have been positively turned off, Failure
to turn off all power voltage supplies may result
[n extremMy hazardous
and possibly fatal electrical shock,
6.
7.
3.6
to the
to its
4.
5.
Hold down the set timer
tor starts (approximately
release.
3_
Tile generator
will start and run tbr approximately 12 minutes and then shut down on its own.
The exerciser will then be set to run at that time
of day every week.
NOTE:
up for a few
TRANSFER BACK TO UTILITY POWER
SOURCE
transfer
Use the manual transfer
handle inside the transfer switch to move the main contacts back to their
UTILITY position, i.e., loads connected
to tile utility power source (Figure 3.2).
Turn ON the utility power supply to the transfer
switch using the means provided.
Set the system to automatic
operation
as outlined
in %utomatic
Transfer
Operation,"
Section 2.3.
OPERATION
2_
Set tile generator's
main circuit breaker to its ON
(or CLOSED) position. Tile standby power source
now powers the loads.
@ 3.5.2
3 -- Operation
15 kW Generator
switch until the genera10 seconds)
and then
The exerciser
will only work in the AUTO mode
and will not work unless
this procedure
is performed.
The exerciser
will need to be reset every
time the 12-volt battery
is disconnected
and then
reconnected.
The exerciser
WILL NOT work
if
dip switch 2 (Remote
Not Auto) on the controller
printed
circuit hoard is ON.
PROTECTION SYSTEMS
3.7
3.7,1
LOW OiL PRESSURESWITCH
This switch
(Figure
3.3) has normally
closed contacts
that
are held
open
by engine
oil pressure
during
cranking
and
operating.
Should
oil pressure
drop
below
the 8 psi range,
switch
contacts
close, and the
engine
shuts
down.
The unit should
not be restarted
until oil is added,
and tile AUTO/OFF/IVIANUAL
swifeh
nmst be turned
to OFF and then back to AUTO.
TEMPERAT_
This switch's
contacts
(Figure
3.3) close if tile temperature
should
exceed
approximately
140 ° C (284"
F), initiating
an engine
shutdown.
Tile generator
will
automatically
restart
and the LED will reset once tile
temperature
has returned
to a safe operating
level.
Figure 3.3 - Low
High Tempera
Oil Pressure
lure Switches
and
Low Oil Switch
SETTING THE EXERCISE TIMER
Tile generator
is equipped
with an exercise
timer.
Once it is set, the generator
will start
and exercise
once every seven days,
on the day of the week and at
the time of day the lhllowing
sequence
is completed.
During
this exercise
period,
the unit runs lhr approximately
12 minutes
and then shuts
down. Transfer
of
loads
to the generator
output
does not occur
during
the exercise
cycle.
A switch on the control panel (see Figure 3.1 ) permits
selection of the day and time for system exercise. To
select the desired day and time of day; the Iollowing
sequence
must be performed
at that time.
1.
V_ril_ _that
to AUTO.
the AUTO/OFF/MANUAL
switch
Drain
Hose
is set
15
Section 4 - Maintenance
MAINTENANCE
15 kW Generator
4.2
_RANK
This ieature
prevents
tlle generator
irom damaging
itself when it continually
attempts
to start and another problem,
such as no fllel supply,
prevents
it from
starting.
Tile unit will crank
and rest Ihr a preset
time
limit. Then,
it will stop cranking,
and the LED will
light indicating
an overcrank
failure.
The AUTO/OFF/
MANUAL switch
will need to be set to OFF and then
back
to AUTO
to reset
the
generator
control
OiL LEVEL
For oil capacities,
see the "Specifications,"
Section.
For engine
oil recommendations,
see Section
4.3.1.
_[% check
the engine
oil level,
proceed
as iollows
{Figure
4.2):
1.
board.
NOTE:
If the fault is not repaired,
will continue
to activate.
3.7,3.1
Approximate
* 15 seconds
. 7 seconds
. 7 seconds
ON
OFF
ON
.
OFF
.
7 seconds
Repeat
Ior 45
Approximately
the
overcrank
feature
Crank Cyde Times
seconds
90 seconds
3.
by moving
the switch
Remove
the dipstick
cloth.
to the OFF position.
and wipe it dry with
a clean
Install
the dipstick;
then, remove
it again. The oil
level should
be at the dipstick
"l_5lll" mark.
If necessary,
add oil to the "b)lll" mark
only. DO NOT
FILL ABOVE THE "FULE' MARK.
/_
Never operate the engine with the oil JevM
bMow the "Add" mark on the dipstick. Doing
this could damage the engine.
4.
5.
Install the dipstick.
Reset the AUTO/OFF/MANUAL
nal position.
total
This ieature
protects
the generator
from damage
by
shutting
it down if it happens
to ruts faster
than the
preset
limit. This protection
also prevents
the generator from
supplying
an output
that could
potentially
damage
appliances
connected
to the generator
circuit. Contact
the nearest
dealer
if this failure occurs.
4.1
2.
Start
the generator
by moving
the AUTO/OFF/
MANUAL switch
to the IVIANUAL position.
Allow
it to run for a short
while and then shut it down
CAUTION
OVERSPEED
3.Z4
CHECKING THE ENGINE
Figure
4.2 -- Oi[ Dipstick
switch
to its origi-
and Fill, !5 kW
Oil Dipstick
FUSES
The generator
panel's
15 amp fuse (Figure
4.1) protects the DC control
circuit against
overload.
The fllse
is wired
its series
with the battery
output
lead to the
panel. If the fllse element
has melted
open, the engine
cannot
crank
or start.
Replace
the fuse using only an
identical
15-amp
replacement.
The
VDC
open,
any
tical
Iuse
generator
panel's
7.5 amp fllse protects
the 12
accessory
socket.
If the fllse element
has melted
the 12 VDC socket
will not provide
power
to
accessories.
Replace
the/ilse
using only an iden7.5 amp replacement.
To remove
fuse, push the
holder
cap down and rotate
counterclockwise.
Figure
4. ! - Generator
0UTLETFUSE
?;
AUTO
OFF
Contro!
Pane!
4.3
CHANGING THE ENGINE OIL
4.3.1
ENGINE OIL RECOMMENDATIONS
Use oil of American
Petroleum
Institute
(API) Service
Class
SG, SH or SJ. Use all season
SAE 5W-30
Synthetic
oil. Organic
break-in
oil is required
before
using sy_sthetic
oil.
NOTE:
SYSTEM FUSE
O
15A
16
SET
EXERCISE
TIME
The unit is supplied
"Break-in
Procedure"
oil change.
with "break-in"
oil. See the
Section for the first required
Section
4 -
Maintenance
MAINTENANCE
15 kW Generator
"_
//_
Any attempt
to crank or start the engine before
it has been properly
serviced with the recommended
oil may resuJt in an engine failure.
To change
2.
3.
4.
tile oil, proceed
as follows:
Run the engine until it is thoroughly
warmed up
then shut OFF the engine.
Immediately
after the engine shuts OFE pull the
oil drain hose (Figure 4.3) free of its retaining
clip. Remove the cap from the hose and drain the
oil into a suitable container.
After the oil has drained, replace the cap onto
end of the oil drain hose. Retain the hose in
clip.
Refill with the proper
recommended
oil
"Engine
Oil
Recommendations").
See
"Speciiications"
Section fhr oil capacities.
Figure
4.3 - Oil Drain
Hose
CHANGING THE ENGINE
AIR CLEANER
15 KW GENERATORS
4.5.1
See Figure
4.4, for the
the fbllowing
procedure:
OIL CHANGE PROCEDURE
4°3°2
1.
4.5
CAUTION
and
the
the
location
of the
air cleaner.
1.
2.
Turn the two screws
counterclockwise
Remove
the cover and air filter.
3.
4.
Wipe away dust
or debris
box and around
edges.
Install
the new air cleaner
5.
Install
the cover.
Turn
from
into
the two
(see
the
Figure
4.4 --
to loosen.
inside
the air
cover
wise to tighten.
See the "Service
Schedule,"
Section
maintenance.
See the "Specii?cations"
filter replacement
part nmnber.
15 kW Engine
Use
of the
box.
screws
for air
Section
Air
air
clockcleaner
for air
Cleaner
S0rew
Filter
over
Filter
oil Filter
4.4
CHANGING THE OIL FILTER
Change
the
engine
oil filter
4.6
as follows:
1.
With the oil drained,
remove
turning
it counterclockwise.
2.
Apply
a light coating
of clean
engine
oil to the
gasket
of the new filter. See the "Specifications"
Section
for recommended
filter.
3.
Screw
the new filter on by hand
until its gasket
lightly contacts
the oil filter adapter.
Then,
tighten
the filter an additional
3/4 to one turn
{Figure
4.4).
4.
5.
the
old
oil filter
1.
Refill
with
the
proper
recommended
"Engine
Oil
Recommendations"}.
"Specifications"
Section
for oil capacities.
Start
the
engine
and
check
by
for leaks.
oil
See
(see
the
SPARKPLUG(S)
Reset
the spark
plug(s)
gap
or replace
plug(s)
as necessary.
See the
"Service
Section
for maintenance
requirements.
2.
3.
Clean
the area
around
the base
of
plug(s)
to keep dirt and debris
out of
Clean by scraping
or washing
using a
and commercial
solvent.
Do not blast
plug(s) to clean.
Remove
the spark
plug(s)
and
check
dition.
Replace
the spark
plug(s)
if
reuse
is questionable.
See the "Service
Section
for recommended
inspection.
the spark
Schedule"
the spark
the engine.
wire brush
the spark
the conworn
or if
Schedule"
Check
the spark
plug gap using
a wire
feeler
gauge. Adjust
the gap to 0.50 mm (0.020
inch) for
15 kW by careflflly
bending
the ground
electrode
(Figure
4.5).
17
Section
MAINTENANCE
Figure
4 -
Maintenance
1S kW Generator
4.5 - Setting
the
Spark
Plug
Gap
SET PLUG GAP AT
0.050 ram/0.020 inch
4.7
BATTERY MAINTENANCE
The battery
should
be inspected
per the "Service
Schedule,"
Section
4.13. The ibllowing
procedure
should be ibllowed ibr inspection:
1.
2.
3.
inspect tile battery posts and cables tbr tightness
and corrosion.
Tighten and clean as necessary.
Check the battery fluid level of unsealed batteries
and, if necessary,
fill with DiSTiLLED
WATER
ONLY. DO NOT USE TAP WATER iN B_a'TERIES.
• Wear full eye protection and protective clothing;
• Where electroJyte contacts the skin, wash it off
immediately with water;
• Where eJectroJyte contacts the eyes, immediately
flush thoroughly
with water and seek medical
attention; and
Spilted electrolyte is to be washed down with an
acid neutralizing
agent. A common practice is to
use a sotution of ! pound (500 grams} bicarbonate
of soda to 1 gallon (4 liters) or water. The bicarbonate of soda solution is to be added untit the
evidence of reaction (foaming) has ceased. The
resulting Jiquid is to be flushed with water and the
area dried.
z_
DO NOT SMOKE when near the
DO NOT cause flame or spark in
Discharge static eJectricity from
ing the battery by first touching
surface.
the AUTO/OFF/MANUAL
switch is set to
the OFF position before connecting the battery
tames, ff the switch is set to AUTO or MANUAL,
the generator can crank and start as soon as the
battery caMes are connected.
A
Do not dispose of the battery in a fire. The
battery is capable of exploding,
A battery presents a risk of eJectrical shock
and high short circuit current. The following precautions are to be observed
when working on
batteries:
• Remove watches, rings or other metal objects;
Use tools with insulated handles;
• Wear rubber gloves and boots;
• Do not lay tools or metal parts on top of the
battery; and
• Disconnect charging source prior to connecting or
disconnecting battery terminaJs;
Remove the 7.5A and 15A fuses from the generator
control panel.
-A wAR.m.c
&
/_
Do not open or mutilate the battery. Released
electrolyte has been known to be harmful to the
skin and eyes, and to be toxic.
Z_ The electrolyte
harmfuJ to the
conductive and
procedures are
18
is a dilute sulfuric acid that is
skin and eyes. Jt is eJectrically
corrosive. The following
to be observed:
battery;
battery area; and
body before toucha grounded metaJ
2x Be sure
Have the state of charge and condition
checked.
This should be done with an automotbze-type
battery hydrometer.
Z_
Lead-acid batteries
present a risk of fire because
they generate hydrogen gas. The
following
procedures are to be followed:
4.8
Be sure the UTILITY power supply is turned
OFF, and the 7.5A and 15A fuses are removed
from the generator
control panel, or sparking
may occur at the battery posts as the cables are
attached, causing an explosion.
ADJUSTING VALVE CLEARANCE
After the
the valve
first six
clearance
(G) months
of operation,
in the engine.
adjust
Important:
if feeling uneomibrtable
about
doing
this procedure
or the proper tools are not available,
please contact the dealer for service assistance.
This
is a very important
step to insure longest li% lhr the
engine.
To adjust
valve
clearance:
* Make sure the engine is at room temperature.
* Make sure that the spark
plug wire is removed
irom the spark plug and out of the way.
* Remove the four screws attaching
the valve cover
with a #2 or #3 phillips screwdriver.
Section
4 = Maintenance
MAINTENANCE
1S kW Generator
.
Make
of its
sure the piston
is at Top Dead Center
(TDC)
compression
stroke
(both valves
closed).
To
get tlle piston at TDC, remove
the intake
screen
at
tlle front of the engine to gain access
to the flywheel
nut. Use a large socket
and socket
wrench
to rotate
the nut and hence
tile engtae.
While watching
the
piston
through
the spark
plug hole.
Tile piston
should
move up and down.
Tile piston
is at TDC
when it is up as high as it can go.
o Loosen
tile rocker
jam
nut. Use an 10ram
allen
wrench
to turn
the pivot ball stud while checking
clearance
between
tile rocker
arm
and the valve
stem
with
a Ieeler
gauge.
Correct
clearance
is
0.002-0.004
inch (0.05-0.1
ram). See Figure
4.6.
NOTE:
Hold the
ball stud
rocker arm jam
is turned.
nut in place
as the pivot
4,9
Without
sufficient
eooltag
and ventilating
air flow, the
engine/generator
quickly
overheats,
which
causes
it
to qtaekly
shut down.
(See Figure
4.7 lhr vent locations. )
-_
/_
4.6 - Valve
Clearance
WARNING
_-
The exhaust
from this product gets extremely
hot and remains hot after shutdown.
High grass,
weeds, brush, leaves, etc. must remain dear of
the exhaust. Such materiMs may ignite and burn
from the heat of the exhaust system.
When valve clearance
is correct,
hold tile pivot ball
stud ta place with the allen wrench
and tighten
tile
rocker
arm jam
nut. Tighten
tile jam
nut to 174
ta/lbs,
torque.
After tightening
tile jam
nut, recheck
valve clearance
to make
sure it did slot change.
Figure
SYSTEM
C00UNG
Air talet and outlet
openings
ta tile generator
eo!npartment
must
be open and unobstructed
for conttaued
proper
operation.
This includes
such obstructions as high grass,
weeds,
brush,
leaves
and snow.
Figure
4.7-
Cooling
Vent Locations
Adjustment
Rocker
Pivot Ball
Stud
Arm
Jam Nut
Valve
Stem
t
/dR INTAKE
CAUTION
Z_ The maximum ambient temperature
generator [s 48.9 ° C (104 ° F).
for the
4.10 ATTENTION AFTER SUBMERSION
If the generator
has been submerged
ta water,
NOT be started
and operated.
Followtag
any
sion in water,
have a dealer
thorolNhly
clean
the generator.
° Install
slew valve cover gasket.
o Re-attach
the valve cover.
NOTE:
Start all four screws before tightening
or it will not
be possible
to get them in place.
Make sure the
valve cover gasket is in place,
o Re-attach
the spark plug wire to tile spark
, Repeat the process lot the other cylinder.
plug.
4,11
it MUST
submerand dry
CORROSION PROTECTION
Periodically
wash
and
wax
tile enclosure
using
auto-
motive type products.
Frequent
washing
is recommended
in salt water/coastal
areas.
Spray engtae
linkages
with
a light
oil such
as WD-40.
19
Section
MAINTENANCE
4 -
Maintenance
1S kW Generator
@ 4.11.1 ADDITIONAL CORROSION
PROTECTION
Periodically
spray all engine
ets with corrosion
inhibiting
a comparable
product.
4.12
@
4o12o2 RETURN TO SERVICE
linkage
parts
and brackspray such as WD=40 or
Start the engine and let it warm
tip.
Close the fuel shutoff
valve in the fuel
and allow the unit to shut down.
3.
Once the
oil fault.
5.
G.
unit
has
shut
down,
it will
supply
signal
Set the generator's
main
circuit
breaker
to its
OFF (or open) position.
Set
the
Auto/Oft/Manual
switch
to OFF
and
turn
off the utility
power
to the transfer
switch.
Remove
the 7.5A and 15A fllses from the genera=
tor control
panel.
Disconnect
the battery
cables
as outlined
in "General
Hazards"
{page 2). Turn
on the utility power
supply
to the transfer
switch
in order
to power
the emergency
load centers
circuits while utility" power
is awJilable.
While
the engine
is still warm
from
running,
drain the oil completely.
ReIill the crankcase
with
oil. See "Engine
Oil Recommendations,"
Section.
to service
power
switch
after
storage,
is turned
off and
is set to OFF
Check
the tag on the engine
for
classification.
Verify" that
the
mended
oil is used in the engine
Recommendations").
If necessary,
with the proper
oil.
3.
Cheek
the state
of the battery.
Fill all cells
of
unsealed
batteries
to the proper
level with dis°
tilled water.
DO NOT USE TAP WATER
IN THE
4.
Clean
5.
Remove
the 7.5A and 15A fuses Kom the genera=
tor control
panel.
Reconnect
the battery.
Observe
battery
polarity.
Damage
may occur
if the battery
is connected
incorrectly.
Open the iuel shutoff
valve.
6.
7.
8.
and
wipe
the
entire
generator.
Insert
the 7.5A and 15A fuses into the generator
control
panel.
Start the unit by moving
the Auto/
Off/Manual
switch
to MANUAL. Allow the unit to
warm up thoroughly.
Stop
the
unit
by setting
the
Auto/Off/Manual
switch
to OFF
9.
Turn on the utility power
to the transfer
switch.
10. Set the Auto/Off/Manual
switch
to AUTO.
1 1.
8.
Remove
the
spark
plug(s)
and
spray
fo_ging
agent into the spark
plug(s)
threaded
openings.
Reinstall
and tighten
the spark
plug(s).
Remove
the battery
and
store
it in a cool,
dry
room
on a wooden
board.
Never store the battery
on any concrete
or earthen
floor.
If the battery was dead or disconnected,
cise timer must be reset,
2O
and
wipe
the
entire
generator.
the
BATTERY.
Recharge
the battery
to I00 percent
state
of charge,
or, if defective,
replace
the bat=
tery. See the "Specifications"
Section,
ior type and
size.
Attach
a tag to the engine indicating
the viscosity"
and classification
of the oil in the crankcase.
10. Clean
that
oil viscosityand
correct
reeom=
(see "Engine
Oil
drain
and refill
7.
9.
proceed
2.
line
a low
unit
Verify that utility
Auto/Off/Manual
4o12.1REMOVAL FROM SERVICE
1.
2.
the
1.
OUT OF SERVICE PROCEDURE
If the generator
cannot
be exercised
every seven days,
and will be out of service
longer
than 90 days,
prepare tile generator
Ior storage
as Iollows:
4.
To return
as follows:
The
generator
is now ready
NOTE:
Ior
service.
the exer-
Section
4 = Maintenance
MAINTENANCE
15 kW Generator
4.13 SERVICESCHEDULE
ATTENTION:
work
be performed
that
all service
by the nearest
Dealer.
FRE_qUENCY
PROCEDURE
SYSTEM[COMPONENT
X = Action
R = Replace as Necessary
* = Notify Dealer
if Repair is Needed.
_t is recommended
Inspect
Change
Clean
W = Weekly
M = Monthly
Y = Yearly
FUEL
Fuel
lines
and
connections*
X
M
X
M
LUBRICATION
Off level
Off
X
AFTER
BREAK-IN,
AND Y
Off filter
X
AFTER
BREAK-IN,
AND Y
COOLING
Enclosure
]ouvers
X
X
W
X
X
M
X
X
M
BATTERY
Remove
corrosiolL
ensllre
dl%ness
bagel
T terminals
Check
charge
state
Electrolyte
level
(unsealed
batteries
ENGINE
AND MOUNTING
Spark plu_{s}
Vfl)ration,
R
EVERY G M
X
R
EVERY 6 M
X
R
Y
X
R
Y
only}*
Air cleaner
GENERAL
X
CONDITION
Noise,
COMPLETE
Leakage,
TUNE-UP*
X
M
TO BE COMPLETED
BY A DEALER
21
TROUBLESHOOTING
Section 5 = Troubleshooting
1S kW Generator
5.1
TROUBLESHOOTING
Tile engine
will not crank.
Tile engine cranks
will not start.
Tile engine starts
and runs rough.
but
hard
Tile AUTO/OFF/I_NUAL
switch
is set to OFR but tile engine
continues
to run.
There is no AC output
the generator.
There
standby
source
is no transfer
alter
failure.
utility
Unit consumes
large
amounts
of oil.
from
to
GUmDE
Cause
Correction
1.
Fuse blown
1.
2.
3.
4.
Loose, corroded
battery cables
Defective starter
Defective starter
5.
Dead
eontaetor
motor
Battery
1.
Out
Defective
offllel
3.
4.
5.
Open #14 wire flom
engine
control
board
Defective
spark
plug{s)
Valve lash out of adjustment.
1.
2.
3.
4.
fllel
solenoid
2.
(7 kW) 3.
4.
2.
(FS)
5.
Charge
1.
Replenish
or replace
battery.
fuel.
2.
*
3.
*
4.
5.
Clean, re-gap or replace
Reset valve lash.
Air cleaner
1.
Cheek,
plugged or damaged
Detective spark plug(s)
Fuel regulator
not set.
Fuel pressure
incorrect.
2.
3.
4.
Clean, re-gap or replace plug(s).
Set fllel regulator.
Confirm fllel pressure
is at (0.40.5 psi) ti)r LR and 5-7" water
eohmm (0.18-0.25
psi) for natural
gas.
1.
2.
*
*
3.
Deleetive switch
AUTO/OFF/MANUAL
switch
wired incorrectly
Defective control board
3.
*
1.
Main
1.
2.
Generator
2.
Reset circuit
breaker
to ON (or closed).
*
1.
2.
line
circuit
breaker
internal
open
l_tilure
1.
Defective
transler
2.
3.
4.
Defective
Transfer
Defective
transfer
relay
relay circuit open
control logic board
1.
Breakqn
procedure
not followed
*Contact
22
or detective
Replace 15A fllse oil generator
control panel.
Tighten, clean or replace
as necessary.
the nearest
switch
Dealer
coil
1.
*
2.
3.
4.
*
*
*
1.
*
for assistance,
replace
plug(s).
air cleaner.
308
L
i
AIR
OUTLET
iI
1
_
i_- ,_
I
F_...................
___11_
#14ramOPEN
[ 24_0"
M_NIMUM
AREA
ALL AROUND UNiT
_,_
7O4
743
/2s ',i
i
[27,7"j
-.
030.2; nt n [Ol19"1
v
;
/'
_
-
¢°°F_
207 [8.14"]
TRANSFER
(IF
SWITCH
UFT[NG
HOLES
t
4-CORNERS
A:'_ N lAKE
SUPPLIED)
.....
"DO NOT LEFT BY THE ROOF"
1172.3 [462"1
t#
94 NPT FUEL iNLET
GAS PRESSUREOF 11 14'
604
[23,5"]
1193
_-
[47"]
_'
s=.
WATER COLUMN REQUIRED
//
i
\:
_
/
:;',
I
E• \
CABLE ACCESS
' [REMOVE
PLUG
HOLES•
FOR ACCESS/
_==_
716tze
260
_
No
{_°_"_
)I,'\\
149
L5.9"]
622 [24,5'_J
LEFT S_DE VEW
FRONT VIEW
76,2mm
RIGHT SIDE VIEW
REAR VIEW
[300]
pEAGRAVEL
M]NUMUM
**ALL DIMENSIONS
MILLIMETERS
IN:
[INCHES]
N
Section 7 - Electrical Data
ms kW
Generator
Wiring Diagram = Drawing No. 0E9016
ENGINE WIRING
DIAGRAM KEY
BA - BROBR ASSEMBLY
RCR- BATTERY CRAROB RELAY
CR1 - fv'AIN OL_PUT BREAKER
CR2- CIRCUIT RRBAKBR, ALTERNATOR BXCI FATION
CR3- CIRCUIT RRBAKER, EXTERNAL OUTLET, RUSH/PULL
D - DIODE
DSW kPCR fv'OBNTBD DIP SWITCH
FB - FUEL SOLENOID
F1 kFUSE 15 AMP
F2 kFUSE75 AMP
ORB- CONTROL PANEL GROUNB
HTO kNIGH OIL TEMPERATURE SW[TOH
IC kINL[NB CONNECTOR
ICT- INTEROONNECTIONTERMINALS
19-0
224B
225B
IM1k IGNITION MODULE, CYUNBBR #1
IN2 _ IGNITION PODULB, CYUNBBR #2
LOP- LOWOIL PRESSURE SWITCH
SC- STARTER CONTACTOR
SCR - STARTER CONTACTOR RELAY
SPl_ SP2 kSPARK PLUGS
SW1 kAUTO / OFF / MANUAL SWITCR
SW2 kBET EXERCISE SWITOR
SM - STARTER MOTOR
_B - INSULATED TERMIBAL BLOCK
o
14
TX- TRANSFORMER, 16 Vac 56 VA & 1_ Vac 1 VA (DUAL SBC)
IC
TB
_
SP1
18
SP2
e >_o
> 5 }18
D
13
15
OR
_
16
u
85
J2
CONTROL
PRINTED CIRCUIT BOARD
...........
RED
DSW
1234
66A
--28g
--15A
17
15
--0
--225
1
2 Remote NotAuto
3 SOHz Oneration
4 SPARE
OUSTOMERSUPPLIED
LED- ALARM INDICA'_RB
24
--
224
..........................................................................
Section
7 = Emectrical Data
1S kW Generator
Wiring
Diagram = Drawing
No. 0E9016
CONTROLPANELBOX
224A
225A
CLOSEST TO BEARING
BCR
BA
CB2
STATOR
11
22
4
77
66
o
6
162
VOLTAGE
REGULATOR
194
23
N2
N1
551
194
--66A
/
E
15B
240V GENERATOR
OUTPUT TO TRANSFER
SWITCHCONTACTOR
z
CUSTOMER
CONNECTION
12VDCACCESSORYSOCKET
25
Section 7 m Electrical
Data
1S kW Generator
Emectricam
Schematic_ Drawing No. 0E9017
I1
22
............................................................................................................................................................................................................................................................................................................
22
225A
j
224A
226
224
7_
--13
6
BATTERY CHARGE
--
--
WINDING
02-2
6
O
BTO
LOP
ENGINE RUN
WINDING
sw2
(STATOR)
L
14
C2-3
ELECTRONIC
VOLTAGE
REGULATOR
162
qo
C2-8
01-3
6
2
DPE WINDING
(STATOB)
DIAGRAMKEY
BA - BRUSHASSEMBLY
BCR- BATTERYCHARGE RELAY
CB1- CIRCUIT BREAKER,MAINOUTPUT
23
--
FB - FUELSOLENOID
F1 - FUSE 15AMP
F2 - FUSE 75 AMP
HTO- HIGHOIL TEMPERATURESWITCH
]M1- IGNITIONMODULE,CYLINDER#1
]M2- ]GNmON MODULE,CYLINDER#2
LOP- LOWOIL PRESSURESWITCH
SC- STARTER CONTACTOB
SCR- STARTERCONTACTORRELAY
BP1,BP2 - SPARKPLUGS
BW1- AUTO/ OFF / MANUALSWITCH
BW2- SET EXERCISESdITCH
SM -STARTER MOTOR
TX - TRANSFORMER,16Vac_ VA & 16Vac 1VA (DUALSEC)
26
194
---
CB2- QRCU]T BREAKER,ALT EXCITATION
CB3- CIRCUIT BREAKER,EXTERNALOUTLET,PUSH/PULL
D- DIODE
56 -_o
--14
CONTROL
PRINTEDCIRCUIT
BOARD
w_
15A
68A
239
15A
17
15
6
.............................
225
......................................
--
224
Section
7 -
Emectrical Data
15 kW Generator
£mectricamSchematic - Drawing No. 0E9017
C2_6
<(
02-5
56VA
224A
..............................
225
23
194
..............................
224
CUSTOMER
CONNECTIONS
194
23
13
N
....
0
15
WENDENG
--
15A
239
POWER
i !
120V
1201V
23
(STATOR)u
_
194
--13
11
239
N
240V
14
i
--_3
--<<
C2q
C1-1
.............
18
--
0
T
17
...........
15
0
G
L
BATTERY
I
b
12V
E
GFCE
CUSTONER
SUPPLIED
_
--G
BLACK
I
OUTLET
EXTERNAL
-<_18
01 5
27
_@ RTSISTS
Section 8 - E×ploded Views and Parts lists
15 kW Generator
Encmosure= Drawing No. oFooso-c
PREPACKAGED UNITS ONLY
7_
7I
\\
40
69
30
31
50
r
17
44 60
_11
<
8 _.
<
57
51
9
35
27
49
1
\
<
35_
56
58
<
g3 13
49
26 ,\
39
_S........42
34
10
47
2O
52
35
63
25
92
.)
/
P
28
f
Section
8 -
E×pIoded
Views
and
Parts Lists
_(_,_ RTtmSTS
15 kW Generator
Enclosure = Drawing
iTEM
PART NO. QTY. DESCBIPTION
|YEM
No. eFO080-C
PART NO. QTY. DESCRIPTION
1
006140
1
ASSEMBLY,ENCLOSUREBASE
047411
6
SCREW RRC M6A.0 X 16 G8.8
2
0D1901
006735
1
2
047411
043116
4
5
SCREW HHC M6d .0 X 16 G8.8 (7KW)
SCREW HHC MSd.0 X 12 G8.8
3
4
0F0063
007062
007062A
1
1
1
ASSEMBLY,ENCLOSUREBASE(7KW)
SUPPORT, ROOF FOLDING
ENCLOSURE,FRONT
043116
0D3700
6
26
SCREW HHC M6d .0 X 12 G8.8 (7KW)
NUT,LOCKINGFLANGE M6A.0
5
0E8811
0E8811A
0E9873
1
1
1
ENCLOSURE,EXHAUSTSIDE(7KW)
ENCLOSURE,SIDE& BACK
ENCLOSURE,SIDE& BACK(7KW)
ENCLOSURE,ROOF
0D3700
0D4662
090388
24
11
36
NUT,LOCKINGFLANGE M6A.0 (7KW)
SCREW HHTTM8-1.2X 20 BP
SCREWTAPTITEMTd .0 X 12 BP
007065
007066A
008101A
1
1
1
PANEL,ALTERNATORDIVIDER
PANEL,ALTERNATORDIVIDER(7KW)
PANEL,MUFFLERBOXSIDE
52
54
55
092120
24
2
SCREWTAPTITEM6d .0 X 12 BP(7KW)
NUT LOCKTRIO M6 X 1.0Y/ZNC
9
008861
008101B
008862
1
1
1
PANEL,MUFFLERBOXSIDE (7KW)
COVER,MUFFLERBOX
56
57
58
0D3167
0A3328
055414
092079
0A1658
1
1
1
1
2
GASKET,BATTERY SUPPORTBRACKET
PLUG, PLASTIC0.593
LUG SLDLSS#2-#8X17/64CU
SCREWTAPTFE M6d .0X25 BP
L/WASHSPECIAL_A
10
11
12
008283
008284A
008284B
1
1
1
59
60
61
002937
086729
0388040AJ0
1
1
1
BRACKET,BATTERYHOLD DOWN(7KW)
CONTACTOR,STARTER(7KW)
CABLE,#6 RED BATTERY38.5"
13
14
0082840
008285
1
1
62
63
022127
022129
2
6
NUT HEX 1/4-20STEEL (7KW)
WASHERLOCK 5/16
15
16
008899A
0Dl128
0D1128A
1
1
1
022129
074908
7
8
WASHERLOCK 5/16(7KW)
SCREWTAPTITEM5-0.8X 10 BP
0D2346
1
HARNESS,ENGINE
17
1
1
1
0D2345
023484F
1
1
HARNESS,ENGINE(7KW)
BUSHING,SNAP SB-1000A2
18
0E4244
0D1605A
0D1606
19
20
0D5264
0D1839
0D1840
1
2
2
022142
0A7836
0A8475
1
2
2
SCREW HHC 5/16-18X 3/4G5 (7KW)
RIVET,I/8" X 0.126" - 0.375" LSH POP
L/WASHSPECIAL#10
21
22
0D2425
0D2588
0D2588A
1
1
1
0912970069
0912970070
055450
1
2
2
ASSEMBLY,ROOF/ DOORGROUNDWIRE
ASSEMBLY,ROOF/ DOORGROUNDWIRE
PLUG PLASTIC 1.375
23
24
25
0D2676
0D2677
0D2979B
1
1
2
GASKET,FRONT DIVIDER(7KW)
COVER FRONT EXHAUSTENCLOSURE
COVER BACK EXHAUSTENCLOSURE
CLOTH HARDWARE266.7mmx 146mm
26
27
0D2979B
0D29790
0D2979D
3
1
1
CLOTH HARDWARE266.7mmx 146mm(7KW)
CLOTH HARDWARE543mmx 146mm
CLOTH HARDWARE266.7mmx 387.4mm
28
0D2979E
0E4245
1
1
CLOTH HARDWARE(7KW)
FOAM FRONT INTAKEBAFFLE
29
30
0D3058A
0E4245A
0E4245B
0D30680
1
1
1
1
FOAM FRONT INTAKEBAFFLE(7KW)
FOAM TOP INTAKEBAFFLE
FOAM BACK INTAKEBAFFLE
31
32
0D3057D
0D3069A
1
1
33
34
35
0D3069B
0D30590
0D7176
1
1
24
FOAM EXHAUSTSIDEENCLOSUREFRONT
FOAM EXHAUSTFANHOUSING
36
37
0D3059D
0D3059E
38
39
40
6
7
8
ENCLOSURE,EXHAUSTSIDE
COVER,MUFFLERBOX (7KW)
GASKET,DOOR SEAL
FOAM, BACK ENCLOSURE
FOAM, ROOF ENCLOSURE
FOAM, FRONT ENCLOSURE
BRACKET,BATTERYSUPPORT
PAD,24"X48" WITHMOUNTINGHOLES
PANEL,ENGINEDIVIDER
PANEL,ENGINEDIVIDER(7KW)
BAFFLE,INTAKE
BAFFLE,INTAKE(7KW)
HOUSING,FAN
66
67
BAFFLE,EXHAUST(7KW)
BRACKET,TOP SUPPORT
BRACKET,BOTTOMSUPPORT
DUCT,BASEAIR
68
69
70
GASKET,FRONT DIVIDER
71
72
73
0E5968
11
GASKET,EXTRUDEDTRIM
74
75
76
0D3701
0D3472
008742
1
1
1
PLATE,"HOT"
GROMMET2.75 X 1/16
EXTERNALCONNECTIONBOX
77
78
008911
0D8442
0D8652
1
1
1
POWERBLOCK
HARNESSGENERATORTO EXT CONNBOX
HARNESSGENERATORTO EXT
79
036937
2
CONNECTIONBOX (7KW)
SCREW PPHM #10-32X 1
80
81
82
83
022152
051713
022158
5
2
5
WASHERLOCK #10
WASHERFLATM5
NUT HEX#10-32 STEEL
0D3031
026850
049813
1
1
1
FUEL LINE,3/41'OUTDOOR
(NOT SHOWN)
WASHERSHAKPROOFEXT 1/4 STEEL
NUT HEXM6d .0 G8YELLOWCHROME
0F0164A
1
HINGETYPE A WITH STUDS,SOCKET
WASHER,SELFLOCKING
86
87
89
0F0165A
0E2874
1
1
HINGETYPE B WITH STUDS,SOCKET
SCREW HHTR1/4-20 X 3/4
22
1
1
WASHER,SELFLOCKING(7KW)
FOAM, FRONT EXHAUSTENCLSURECOVER
FOAM, BACK EXHAUSTENCLOSURECOVER
9O
91
92
043107
022145
045771
4
10
4
SCREW HHC MSd.25 X 25
WASHERFLAT5/16
NUT HEX M8-1.25
007781A
0D3037
0F0164
2
1
1
DOOR, PAWL
LATCH,QUARTERTURNLOCKING
HINGETYPE A WITH STUDS,PIN
93
94
95
003906
2
SELF-ALIGNSCREW M6 HH
0E4321
0E1330A
1
1
PANEL,EXHAUSTALIGNMENT
GROMMET,38.1 CROSSSLIT WITH HOLE
41
42
0F0165
0D3037A
1
1
96
97
0E9692
042907
1
2
BRACKET,REGULATORMOUNTING
SCREW HHC MSd.25 X 16ram
43
44
46
0A2115
022097
0F0710
4
1
18
HINGETYPE B WITH STUDS,PIN
LATCH,QUARTERTURNNON-LOCKING
WASHERNYLON .250"
WASHERLOCK M6d/4"
RIVET POP 0,125X 0,337
98
99
0F5241
1
PLATE,COVER
0F5943
1
GASKET,COVER
FOAM BACK INTAKEBAFFLE(7KW)
FOAM BACK ENCL STRIP
FOAM EXHAUSTSIDEENCLOSUREEND
84
85
29
_<_ RTSISTS
Section
8 -
E×ploded
Views
and Parts lists
15 kW Generator
ContromPanem- Drawing
No. 0E91624
8,9
\\
27
8,32
\
22
43
23
4
i
i
48
\27
47 \
_
I
38
44
29
2
17_
47
L
_-
45
30
2_
\31
58
55
/
/
54
/
/
53
3o
Section 8 - E×pIoded Views and Parts Lists
15 kW Generator
CentromPanem= Drawing No. eE9162-_
mTEMPART NO. QTY. DESCRIPTION
1
0E7886A
0E7886E
0E7886J
1
1
1
2
3
4
5
6
7
0A1801
083049
0C2174
075210A
0D3062
0D8815
0D8815A
1
1
1
1
4
1
1
8
9
10
11
12
13
15
17
032300
022678
0E4494
0E7890
023484E
075478
0E6480
0C1085
0C1088
054502
053623
2
1
1
1
1
4
6
6
4
1
1
0E7870
0E7871
075235
0D5240
0D9784
0D9784
1
1
4
1
8
4
24
28
0D8802
0E8956
0E8957
1
1
1
27
28
074908
049226
4
6
19
20
21
22
23
CIRCUITBREAKER30AX 2P 240V (7KW)
CIRCUITBREAKER50A X 2P 240V (12KW)
CIRCUITBREAKER85AX 2P 240V
(13/15KW)
ASSEMBLY,BATTERYCHARGERENGINE
ASSEMBLY,POTTEDREGULATOR
RELAY,12V25ASPST
BLOCK 1 POSITION
HEXSTAND-OFF#8-32x 3/8"
ASSEMBLY,HOMESTANDBYCONTROLLER
ASSEMBLY,HOMESTANDBYCONTROLLER
(7KW)
HOLDER,FUSE
FUSE,15AMPX AGC15
SWITCH,ROCKERDPDTON-OFF-ON
CIRCUITBREAKERMOUNTINGBRACKET
SNAPBUSHING
SCREWPPHMM4-0.7x 16mm
[',JUTHEX LOCKM4-0.7 NYLONINSERT
SCREWPPHMM3-0.5x 8ram
SCREWPPHMM3-0.5x 8mm (7KW)
CIRCUITBREAKER3 X 1 ETA48-500-P
CIRCUITBREAKER2.5 X 1 ETA48-500-P
(7KW)
CONTROL,PANELBOTTOM
CONTROL,PANELBOTTOM(7KW)
SCREWHHCM5-0.8x 30mm
SWITCH,SPST (ON)-ONN/O
[`,JUT
HEX LOCKM3-0.5 NYLONINSERT
[`,JUT
HEX LOCKM3-0.5 NYLONINSERT
(7KW)
NEUTRALCONNECTOR
HARNESS,CONTROLPANEL(NOTSHOWN)
HARNESS,CONTROLPANELWIRE (NOT
SHOWN)(7KW)
SCREWTAPTITE,M5-0.8x 10 BP
WASHERLOCK M5
RTtmSTS
)_
|YEM PART NO. QTY. DESCRiPTiON
29
30
31
32
33
34
35
38
37
082025
0C3910
022507
0A9611
046689
063617
075475
043180
0E8812
0E8895
6
1
2
1
1
1
2
2
1
1
38
39
40
80
51
52
092036
045770
0E7866
0E7887
0D3700
0912970069
0E2874
0A1658
022473
038750
022097
049813
031879
031879
023897
0E9056
0E5840
8
2
1
1
8
1
1
2
3
1
3
1
8
4
2
1
1
83
54
55
88
87
58
59
036903
0E7833
0E4261
022985
082825
0E9171
0F4793
6
1
1
4
4
1
2
41
42
43
44
45
46
47
48
49
NUT HEXLOCKM5-0.8 NYLONINSERT
TRANSFORMER
SCREWHHC1/4"-20x 1/2"
FUSE7.55AX AGC8
BLOCKTERMINALSTRIP20A 4 X 6 X 1100V
RELAYPANEL12VDCDPDT 10A240\/AC
SCREWPPHM M4-0.7x 10mm
WASHERFLATM4
COVER,CONTROLPANELCOMPONENT
COVER,CONTROLPANELCOMPONENT
(7KW)
SCREWPPHMS/LW#6-32x 1/4"
SCREWHHCM5-0.8xl0mm
COVER,CONTROLPANEL
COVER,CONTROLPANEL(7KW)
NUT FLANGEM6-1.0 NYLOK
ASSEMBLY,ROOF/DOORGROUNDWIRE
SCREWHHTR1/4"-20X 3/4"
WASHERLOCKSPECIAL1/4"
WASHERFLAT1/4"-M8
SCREWHHCM6-1.0x 30mm
VVASHERLOCKM8-1/4"
NUT HEXM6-1.0
WASHERFLAT#4
WASHERFLAT#4 (7KW)
WASHERFLAT#10
SOCKET,12VDCACCESSORY
CIRCUITBREAKER15APUSH/ PULL MAIN
RESET
SCREWPPHM#6-32X 5/8"
PLATE,WEATHERPROOFGFCI
OUTLET,15AGFC! DUPLEX
WASHERFLAT#6
NUT LOCKHEX#6-32 NYLINSERT
GASKET,WEATHERPROOFGFC!
SCREWPPHM M3-0.5x 10mm
31
66 2,5,19,20,39,40,47,64,93,I40
34
37
67 8,11,12,13
68 4,5,6
36
69 16A,16B,17,18
35
70 7,47,48,49,50,51,52,53,54,56,57,58,59,60,63,64
140
71 47,48,49,50,51,52,53,54,56,57,58,59,60,62,63,64
34
22
72 27,28,29
73 3,32,33,34,35,36,40,72
4O
33
41
21
12
10
13
42
25
26
16A
23
44
15
14
16B
16A
7
45
46
6
47
48
49
50
63
51
143
64
\
52
65
58
60
61
Section
8 = E×pIoded
Views and
Parts
Lists
F_,_
RTtmSTS
1s kw Generator
GT=990 Engine = Drawing No. OF4715=B Part I
iTEM PART NO. QTY. DESCRIP_|QN
1
005729
1
0E9843
090388
0C5372
0C3005
0E3372B
0D8067A
071983
0C29810
045781A
0E2985
021533
0E1486
0D4041
002983
002985A
002985B
0D4042
0A7811
002977
005943
0E4357E
1
3
1
1
3
1
4
1
4
2
2
2
1
1
2
1
1
1
1
1
1
22
23
0E3223
0D2157
2
2
24
0E6098
1
25
0D4123A
1
26
078699E
2
27
28
003011
003009
2
2
29
0C3010
2
30
093873
2
31
0C5315
1
32
33
005998
0D1667
1
1
34
0C2991
2
35
0C2988
1
36
002992
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16A
16B
17
18
19
20
21
ASSEMBLY,CRANKCASEHOUSINGWITH
SLEEVE
SEAL,38 !.D.CRANKSHAFT
SCREW,TAPTITEM6-1.0X 12YC
ASSEMBLY,BREATHER
GASKET,BREATHERCOVER
SEPARATOR,OIL BREATHER
ASSEMBLY,HEAD#1 G&S
RETAINER,PISTONPIN20
ROCKER,COVERNO OIL FILL
STUDM8-1.25/10MMX 30 G5 ZINC
PISTON,HO
SET,PISTONRING 90MM
PIN PISTON
ASSEMBLY,CAMSHAFT& GEAR
SHAFT,GOVERNOR
ROLLERBEARING,GOVERNORPLATE
ROLLERBEARING,GOVERNOR
ASSEMBLY,
GOVERNORGEAR
SPOOL,GOVERNORMACHINED
GASKET,CRANKCASE
SEAL,OIL PASSAGE
ASSEMBLY,CRANKSHAFTHORIZONTAL
DIRECTDRIVE
ASSEMBLY,CONNECTINGROD
SCREWSHC M6-1.0X 50 G8.8
SCREEN,OIL PICKUP
ASSEMBLY,OIL PUMP
SLEEVE,SEAMEDDOWEL10 DIA.
COVER,OIL RELIEF
SPRING,OIL RELIEF
BALL, 1/2DOIL RELIEF
WASHER,LOCKRIBM6
GEROTOR,OUTER
CLAMP,OIL TUBE
ARM, GOVERNOR
E-RING,GOVERNORARM
THRUSTWASHER,GOVERNOR
BUSHING,GOVERNORLOWER
|YEM PABY NO. QTY. DESCRiPTiON
37
38
39
40
41
0039710
005305
003027
0E9842
005731
1
1
1
1
1
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
89
70
71
72
73
003006
080318
093064
008808
0D2723B
002979
086515
0D2274
0D3867
078672
005371
072694
0D3998
003027
0D5313
0D8024
0C2976
086516
002229
083897
0D8067B
0D9853D
0C2978
043790
0D4010
0D4011
0D4012
0D4013
0D8875A
0D8675B
0D4015
0D4016
9
8
1
2
1
2
8
4
4
2
4
4
4
2
4
2
12
2
2
4
1
4
2
1
1
1
1
1
1
1
1
1
ASSEMBLY,DIPSTICKWITHHANDLE
TUBE, DIPSTICK
O-RING,OIL CLR 3/8 X 1/2
SEAL,42 !.D.CRANKSHAFT
ASSEMBLY,HOUSINGCOVERWITH
SLEEVE
SCREW,HHFCM10-1.5X 55
SCREWHHFCM6-1.0X 25
ASSEMBLY,OIL FILL CAP
HOOK,LIFTING
ROCKER,COVERWITH OIL FILL
GASKET,\,'AWECOVER
KEEPER,VALVESPRING
RETAINER,VALVESPRING
SPRING,VALVE
SEAL,VALVESTEMD7
WASHER,VALVESPRING
STUD,ROCKERARM PIVOT
NUT HEXM8-1.0G8YEL CHR
O-RING,3/8" X 1/2"
ROCKERARM
PLATE,PUSHRODGUIDE
SCREWHHFOM8-1.25X 65
VALVE,EXHAUST
VALVE,INTAKE
TAPPET,SOLID
ASSEMBLY,HEAD#2 G&S
PUSHROD,147
GASKET,HEAD
BARBEDELBOW90 3/8NPTX 3/8
KIT GASKET
KIT PISTON& RINGS
KIT BREATHERASSEMBLY
KIT GOVERNORASSEMBLY
KIT HEADASSEMBLYCYLINDER1
KIT HEADASSEMBLYCYLINDER2
KITOIL RELIEF
KIT GEARCOVER
33
Section 8 - E×ploded Views and Parts Lists
15 kW Generator
GT=990Engine = Drawing No. 0F4715=BPart 2
RTSIsTS
138
122 124
139
125
136
120
123, 145
_
135
137
25
124
143
134
132
119 __,_
142
114
1
128
81
97
126
95
84
103
105
86
85
110
99
88
112
89
90
89
91
92
107
112
108
112
111
34
GenePac
® Power'
SVstems
_ Inc,
Section
8 -
E×ploded
Views
and
Parts
Lists
_)_
RTtmSTS
1s kw Generator
GT-990 Engine _ Drawing No. 0F471S-B Part 2
iTEM PART NO, QTY. DESCRIPTION
74
75
78
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
108
107
108
109
0C5138A
0C3024
0C3040
008127
0D8584A
0D8584B
0D2595
0D4417
003025
0D3083
0C7292
070185D
075281
0F2094
0F1338A
035461
0F6301
0C9808
0C3026
009764
0C3043
0C7694
0C7893
003041A
070008
070006
040978
0F1170A
0E4997
003725B
003031
0C3032
0A5992
051754
0C3033
0C3034
008549A
2
1
1
1
1
1
4
4
1
1
1
1
1
2
1
2
4
2
1
4
2
1
1
2
4
4
4
1
1
1
1
1
2
2
1
1
1
KNOB,AIRCLEANER
COVER,AIRBOXNG/LP
PRE-CLEANER,
ELEMENT,AIR CLEANER
ASSEMBLY,MIXER/AIRBOX990
ASSEMBLY,MIXER/AIRBOX760
SCREWSHOULDER(8MM) M6-1.0X 18
WASHER,RUBBER1/4"X 1/8"THICK
SWITCH,OIL PRESS
ASSEMBLY,OIL DRAINHOSE
NIPPLE,3/4"-16UNF
OIL FILTER
SWITCH,THERMAL284F
SCREW,M3-0.5X 8 SEMS
ASSY,IGNCOiLW/DIODENO ADV
BARBEDSTR 1/4NPTX 3/8
CLAMP,HOSEOETIKER 16.5mm
HOSE,3/8" I.D.X 6" LONG
COOLER,OIL
PLASTITE,1/4-15X 3/4
GASKET,MANIFOLD/ PORT
MANIFOLDCYLINDER2
MANIFOLDCYLINDER1
SLEEVE,RUBBER
WASHERFLATM8 SS
WASHERLOCK M8 SSTL
SCREWSHC M8-1.25X 20 G12.9
PLATE,BACKINGWITHOIL COOLER
GROUNDWIRE CONNECTOR
FLYWHEELASSEMBLY
FAN,NYLON
PLATE,FAN
WASHERSHAKEPROOFINT M8 SS
SCREWHHCM8-1.25X 12 G8.8
WASHER,25mmI.D.
NUT,HEX M24
SNORKEL,AIR INTAKE
ITEM PART NO, QTY. DESCRIPTION
110
111
112
0F1169A
0Dl131
045758
1
1
25
113
114
115
116
117
118
119
120
121
122
123
124
125
128
127
128
129
130
131
132
133
134
135
136
137
138
139
009783
003036A
022145
022129
0C3018
003019
0D1142A
0Dl143
0E8043
0Fl177
0F1338B
022097
092079
0E4271
0D4529
022129
061906
082774
0E5343
008488
003048
0D3754
0D3742
0C8482
0E0488
0D3743
0D3705
4
1
1
1
1
1
1
1
2
1
1
4
4
1
2
2
2
1
1
1
1
1
1
1
1
1
1
140
142
143
144
0C2993
045771
0D6147
0E8152
1
1
7
1
Generac
HOUSING,BLOWERNG COOLER
GUARD,PAN
SCREWTAPTITEM8-1Xl0 YELLOW
CHROME
NUT,GROMMET1/4 PLUG
HOSE,BREATHER
WASHERFLAT5/16-M8ZINC
WASHERLOCKM8-5/16
WRAPPER,UPPERCYLINDER1
WRAPPER,LOWERCYLINDER1
WRAPPER,LOWERCYLINDER2
WRAPPER,UPPERCYLINDER2
SCREWTAPTITEM5-0.8X 8 ZP
ASSEMBLY,GROUNDWIRE
ASSY,IGNCOILW/DIODENO ADV
WASHERLOCKM8-1/4
SCREWTAPTITEM6-1.0X 25 BP
STARTER
SPARKPLUG
WASHERLOCKM8-5/16
SCREWHHCM8-1.25X 85 G8.8
KEY,WOODRFF4 X 19D
NUT HEXLOCKM10-1.50
SPRING,ANTI-LASH
ROD,GOVERNORCONTROL
ASSEMBLY,GOVERNORLEVER
SPRING,GOVERNOR
ASSEMBLY,GOVERNORADJUSTER
SCREWSHC M10-1.5X 75 G10.9
SPRING,GOVERNORIDLE
ASSEMBLY,GOVERNORADJUSTER
BRACKET
SEAL,GOVERNORSHAFT
NUT HEXM8-1.25G8
SCREWHHFCM6-1.0X 10mm
O-RING0.49"I.D.X 0.07"THICK
® Power'
Systems_
mnc,
35
36
35
36
34
40
29
36
35 36
t#
\
37
¢0
2
x
H
3
&
26
21
6'€
8
43
Z
25
9
o
0
32
30
19\
20
5
17
38
31
28
10
32
23
16
27
11
28
15
32
33
24
E
13
31
32
##
Section
8 -
E×pIoded
Views
and
Parts
Lists
'_(_
RTtISTS
_
15 kW Generator
15 kW Generator = Drawing No. 0D3417=L
iTEM
PART NO.
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
2O
21
22
23
24
25
26
27
28
29
3O
31
32
33
34
35
36
37
38
39
40
41
42
43
0C6934
007930
0D2359
0C7944
0D2356
006043
0D2336
0D6634
0D3220
008101
056482
003168
0D1838
0D1846
007038
0D1609
0D2559
007038A
007758
0388050AD0
002417A
082121C
066386
029451
049451
022237
022511
022131
051731
022145
049820
045756
022129
022259
059637
0D4662
0F7065
048031M
0F0462
002824
025145
004138
040173
074995
066849
QTY',
DESCRIPTION
1
1
1
1
1
1
3
1
4
1
1
1
1
4
1
1
1
1
2.6 FT
1
5
4
4
4
12
4
2
10
8
2
4
3 FT
4
4
1
1
2
2
1.44FT
2
ADAPTOR,ENGINE
STATOR12KW
STATOR13KW/ 15KW
ROTOR12KW
ROTOR13KW/ 15KW
CARRIER,REARBEARING
FAN,12" CURVEDBLADE
MUFFLER
TAILPIPE, MUFFLER
PANEL,MUFFLERBASE
BEARING1.1811-2.8346
5/16 SPECIALLOCKWASHER
BOLT,HHCS3/8"-24x 15.50"
BOLT,HHCS M8-1.25x 345mm
BRACKET,ALTERNATORMOUNTING
DUCT,ALTERNATORAIR
GASKET,ALTERNATOR
AIR DUCT
BRACKET,ENGINEMOUNTING
RUBBERMOUNT
CABLE,#6 48" BLACKBATTERY
EARTHSTRAP3/8X 3/8
CLIP-J,VYNL COAT0.625" ID
ASSEMBLY BRUSHHOLDER
TAPEELEC ULFOAM 1/8 X 1/2
WASHERFLAT.4061DX 1.62OD
WASHERLOCK3/8
SCREWHHC3/8-16 X 1-1/4G5
WASHERFLAT3/8 ZINC
SCREWHHC M8-1.25X 50 G8.8
WASHERFLAT5/16ZINC
NUT LOCKHEX M8-1.25NYL INSERT
SCREWTAPTITEM6-1.0X10BP
WASHERLOCKM8-5/16
NUT HEX5/16-18STEEL
SCREWTAPTITE3/8-16X 3/4 BP
SCREW5/16-18X3/4"HHTHD ROLL
HOSE RES1/2 LP GAS
HOSE CLAMP3/4" I.D.
NUT HEXW/TOOTHWSHRM8-1.25
SCREWTAP-R#10-32x 9/16
U-BOLT5/16"-18X 1.25"WITHSADDLE
GASKET,EXHAUSTPORT
CLAMPHOSE#5.5 0.62"-0.62"
HOSE 1\4 ID LPG 350PSIUL21
SCREWHHTTM5-0.8X 16
37
10
30
8
"0
2
12
11
10_
28
20
3
./
25
24
J
\
10
37
23
/
_
o
_
J_
J
/
z
/
?
J
26
16 _
29
12
_14
19
13
23
24
12
2O
25
17
21
/
Section 8 - E×ploded Views and Parts Lists
1S kW Generator
Gas Regumator= Drawing No. OD8720=G
iTEM
1
2
3
4
5
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
37
PART NO,
0D5694
0F5022
004647
0D4166
006070
0F4795
005760J
006606
097934
004645
005761
005968
006066
005759
005764
005764A
070728
006069
005762
045764
006731
006067
0C4706
0C6068
004643A
026073
026073
0A4032
0D3308
024310
028414A
0D5698A
0D3973
QTY.
1
1
1
1
1
4
1
2*
2*
2*
2
2
2
2
2
2
4
2
2
16
2
2
2
2
2
1
2
2*
4
1
1
1
1
_(_
RTtmSTS
DESCRIPTION
CASTING,TWIN REGULATORHOUSING
SOLENOIDCOIL, 12VDC
GASKET, SOLENOID
PLUNGER,LP REGULATORASSEMBLY
SPRING-SOLENOID,PLUNGER
SCREWPPHMSEMS M4-0.7X 10
JET,GN 410 ENGINELP (7KW)
BARBEDSTRAIGHT1/2NPTx 1/2
O-RING,CHECKVALVE
ADJUSTERSCREW,TWINREGULATOR
LEVER,REGULATOR
SUPPORT,INLETSEAL
SEAL, INLET
PIN, PIVOTARM
SPRING,REGULATOR
SPRING,REGULATOR(7KW)
SCREW,PFHMS M3-0.5x 5
GASKET,DIAPHRAGM
COVER,TWIN REGULATOR
SCREW,TAPTITEM4X8BP
RIVET,POP .118X .125
SUPPORT,DIAPHRAGM
DIAPHRAGM,TWIN REGULATOR
CAP,DIAPHRAGMSUPPORT
INLET,TWINREGULATOR11.11 DIA.
PLUG,STANDARDPIPE1/8" STEELSQUAREHEAD
PLUG,STANDARDPIPE1/8" STEELSQUAREHEAD(7KW)
PIN, LIMITEDADJUSTMENT
WASHER,FLATM3 X 10ramO.D.
PLUG,STANDARDPIPE1/2" STEELSQUAREHEAD(7KW)
BARBEDSTRAIGHT1/8"NPTX 1/4"
JET IDLEPRIMERPHILLIPSHD (\,'-TWINONLY)
PLUG,EXPANSION16ram
* A QUANTITYOF 1 ISTO BE USEDON 7KW HOMESTANDBY
39
Section 9 - Warranty
15 kW Generator
NOTE:
This
Emission
Control
Warranty
Statement
pertains
to this
product
only
IF the
generator
size
is 15
kW or below.
CALiFORNiA AND FEDERAL EMiSSiONCONTROLWARRANTYSTATEMENT
YOURWARRANTYRIGHTSAND OBLIGATIONS
The
California
Generac
Air
Power
Resources
Systems,
Board
(CARB)
Inc. (Generac),
and
the
are pleased
New (small off road) engines
must be designed,
California
and the federal
government.
Generac
time
listed
below
provided
there
has been
United
States
to explain
the
Environmental
Emission
Protection
Control
System
Agency
built and equipped
to meet stringent
anti-smog
will warrant
the emission
control
system on your
no abuse,
neglect,
unapproved
modification
(EPA),
Warranty
together
on your
with
new' engine.*
standards
for the state
engine
for the periods
or improper
maintenance
of
of
of
your
engine.
Your
emission
engine
control
system
may include
at no cost to you for
diagnosis,
parts
such as the
replacement
parts
carburetor,
and
ignition
labor_ should
and
exhaust
systems.
a warrantable
Generac
condition
will
repair
your
occur.
MANUFACTURER'S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:
Emissions
control
systems
on
engines
any emission-rebted
component
repbcement
will be performed
are warranted
for
two
years
as hereinafter
noted,
or system on your engine
is found
to be defective
by a Generac Authorized
Warranty
Service Facility.
if, during
in materiaB
such
warranty
or workmanship,
period,
repairs
or
PURCNASER'SIOWNER'S WARRANTY RESPONSIBILITIES:
As the engine purchaser/owners
you are responsible
for the completion
supplied
Owner's
Manual
For warranty
purposes,
Generac recommends
your
engine.
However;
completion
As the
Generac
of all scheduled
engine
cannot
warranty
solely
because
however}
be aware
of the
maintenance
all receipts
lack of receipts
or for
as listed in your factory
covering
maintenance
on
your
failure
to ensure
the
maintenance.
purchaser/owners
responsibility
if your
proved
modifications,
deny
of all required
that you retain
engine,
or the
you should,
or a part!component
use of counterfeit
that
Generac
thereof,
has failed
and/or "grey market"
may
deny
any and/or
all warranty
coverage
or
due to abuse, neglect,
improper
maintenance
or unapparts not made, supplied
or approved
by Generac.
You are responsible
for presenting
your engine to a Generac Authorized
Warranty
Service Fadlity
as soon as a
prebJem occurs° The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
Warranty
service
To locate
the
can be arranged
Generac
by contacting
Authorized
Warranty
either
Service
your
Facility
selling
dealer
nearest
you,
or a Generac
Authorized
call our tolPfree
Warranty,
Service
Facility.
number:
1-800-333-1322
iMPORTANT
NOTE: This warranty
(ECS Warranty),
which
is provided
Warranties
for Generac
Power
The ECS Warranty
applies
ECS Warranty
the
may provide
gations with
Warranty
vice,
be responsible
Systems,
Inc,"
to the
emission
Generac
Warranty,,
can be performed
must
for
or repair
is being
be presented
any expenses
only
showing
or other
which
your rights and obligations
under the Emission Control
pursuant
to California
and federal
law. See also the
is enclosed
control
the
a longer
warranty
period.
Both
respect to your new engine.
service
evidence
inspection
the engine
and
only
statement
explains
to you by Generac
ECS Warranty
the
charges
of your
shall
ECS Warranty
by a Generac
the
herewith
system
date
incurred
apply
and
Authorized
of the
on a separate
new' engine.
Warranty
service
Warranty
Service
original
regarding your warranty
calls and/or
WHITEWATER,
WI 53190
40
describe
Facility.
transportation
rights and responsibilities,
ATTENTIONWARRANTYDEPARTMENT
GENERACPOWERSYSTEMS,INC.
P.O.BOX 297
Part 1
where
to you by Generac.
in terms
the
between
Generac
important
When
purchaser/owner.
facilities.
The purchaser!owner
also shall be responsible
for any and/or
transported/shipped
for inspection
or warranty
repairs.
if you have any questions
the followingaddress:
also provided
is any conflict
in circumstances
the Generac
sale to the
for
except
sheet,
If there
System Warranty
"Generac
Limited
rights
requesting
and
warranty
The purchaser/owner
of the
all damages
product
to!from
or losses incurred
you should contact
the
Warranty
obli-
sershall
the
while
Generac at
Section 9 - Warranty
15 kW Generator
EMISSION CONTROL SYSTEM WARRANTY
Emission
Control
(a) Applicability:
date the new
24 consecutive
System
Warranty
(ECS Warranty)
This warranty
shall
engine
or equipment
months
thereafter.
for
1997 and
later
model
year
engines:
apply to 1997 and later model year engines.
The
is purchased
by/delivered
to its original,
end-use
ECS Warranty
Period shall begin on the
purchaser/owner
and shall continue
for
(b) General
Emissions Warranty
Coverage:
Generac
warrants
to the original,
end-use
purchaser/owner
of the new engine
or
equipment,
and to each subsequent
purchaser/owner,
that each of its engines
is ._
(1) Designed,
built and equipped
so as to conform
with all applicable
regulations
adopted
by the EPA and CARB pursuant
to
their respective
authority,
and
(2) Free from defects
in materials
and workmanship
which,
at any time during
the ECS Warranty
Period,
may cause a warranted emissionsorelated
part to fail to be identical
in all material
respects to the part as described
in the engine
manufacturer's application
for certification.
(c) The ECS Warranty
only pertains
to emissions°related
parts on your engine,
as follows:
(1) Any warranted,
emissionsorelated
parts that are not scheduled
for replacement
as required
maintenance
in the Owners
Manual
shall be warranted
for the ECS Warranty
Period.
If any such part fails during
the ECS Warranty
Period,
it shall
be repaired
or replaced
by Generac according
to Subsection
(4) below. Any such part repaired
or replaced
under the EC5
Warranty
shall be warranted
for the remainder
of the ECS Warranty
Period.
(2) Any warranted,
emissions-related
part that is scheduled
only for regular
inspection
as specified
in the Owners
Manual
shall be warranted
for the ECS Warranty
Period. A statement
in such written
instructions
to the effect of "repair
or replace
as necessary"
shall not reduce the ECS Warranty
Period. Any such part repaired
or replaced
under the ECS Warranty
shall
be warranted
for the remainder
of the ECS Warranty
Period.
(3) Any warranted,
emissionsorelated
part that is scheduled
for replacement
as required
maintenance
in the Owner's
Manuai
shall be warranted
for the period
of time prior to the first scheduled
replacement
point for that part. if the part fails prior
to the first scheduled
replacement0
the part shall be repaired
or replaced
by Generac
according
to Subsection
(4) below.
Any such emissionsorelated
part repaired
or replaced
under the ECS Warranty
shall be warranted
for the remainder
of the
ECS Warranty
Period prior to the first scheduled
replacement
point for such emissionsorelated
part.
(4) Repair or replacement
of any warranted,
emissionsorelated
part under this ECS Warranty
shall be performed
at no charge
to the owner
at a Generac Authorized
Warranty
Service Facility.
(5) When the engine
is inspected
by a Generac Authorized
Warranty
Service Facility, the owner
shall not be held responsible
for diagnostic
costs if the repair is deemed
warrantable.
(6) Generac shall be liable for damages
to other original
engine
components
or approved
modifications
proximately
caused
by a failure
under warranty
of any emission-related
part covered
by the ECS Warranty.
(7) Throughout
the ECS Warranty
Period, Generac shall maintain
a supply of warranted
emission-related
parts sufficient
to
meet the expected
demand
for such emission-related
parts.
(8) Any Generac authorized
and approved
emission-related
replacement
part may be used in the performance
of any ECS
Warranty
maintenance
or repairs and wiil be provided
without
charge to the purchaser/owner.
Such use shall not reduce
Generac's
ECS Warranty
obligations.
(9) Unapproved,
add-on,
modified,
counterfeit
and/or
"grey
market"
parts may not be used to modify
or repair a Generac
engine.
Such use voids this ECS Warranty
and shall be sufficient
grounds
for disallowing
an ECS Warranty
claim. Generac
shall not be held liable hereunder
for failures
of any warranted
parts of a Generac
engine
caused by the use of such an
unapproved,
add-on,
modified,
counterfeit
and/or
"grey market"
part.
EMISSION RELATED PARTS INCLUDE THE FOLLOWING:
1) Fuel Metering
System:
2) Air Induction System including:
a) Intake pipe/manifold
b) Air cleaner
1.1) Gasoline carburetor assembly and its
internal components
(if so equipped).
a) Fuel filter (if so equipped)
b) Carburetor
gaskets
c) Fuel pump (if so equipped)
3) Ignition System including:
a) Spark plug
b) Ignition module
1.2) LPG carburetion
assembly and its
internal components
(if so equipped).
a) Fuel controller (if so equipped)
b) Mixer and its gaskets (if so equipped)
c) Carburetor and its gaskets (if so equipped)
d) Primary gas regulator (if so equipped)
e) LP liquid vaporizer (if so equipped)
*Generac
1)
2)
3)
4)
Part
engine
types
covered
by this
warranty
4) Catalytic Muffler Assembly (if so equipped)
a) Muffler gasket
b) Exhaust manifold
5) Crankcase Breather Assembly
a) Breather connection tube
statement
include
the
including:
including:
following:
Utility
Lawn and Garden Equipment
Recreational Vehicle (RV) Generator
Industrial Mobile 0M) Generator
2
41
Section
9 - Warranty
1S kW Generator
CARRIER "TWO YEAR" LIMITED WAR_NTY
FOR
"PREPACKAGED EMERGENCY AUTOMATIC STANDBY GENEPJ_TORS"
For a period of two years from the date of original sale, Carrier warrants that its generator will be free from defects in material and
workmanship for the items and period set forth below. Carrier will, at its option, repair or replace any part which, upon examination,
inspection and testing by' a Carrier Dealer, is found to be defective. AiI transportation costs under the warranty, including return to the
factory, are to be borne and prepaid by the purchaser/owner. This warranty applies only to Carrier prepackaged emergency automatic
standby generators sold and rated for use in "Standby" applications.
WARRANTY SCHEDULE
YEARS ONE AND TWO - 100% (one hundred percent) transferable coverage on Labor and Part(s) listed.
ENGINE - All Components
ALTERNATOR - All Components
TRANSFER SYSTEM - AII Components
Steel enclosures are warranted against rusting for the first year of ownership only. Damage caused after receipt of generator is the
responsibility of the owner and is not covered by this warranty. Nicks, scrapes, dents or scratches to the painted enclosure should be
repaired promptly by the owner.
THiS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:
Carrier generators that utilize non-Carrier replacement parts.
Carrier generators utilizing non-Carrier automatic transfer switches.
Any Carrier generators used as rental or trailer mounted appiications.
Units used for prime power in place of existing utility power where utility power is present or in place of utility power where utility
power service does not normally exist.
Costs of normal maintenance, adiustments, instailation and start-up.
Steel enclosures that are rusting due to the improper installation, location in a harsh or saltwater environment or scratched where
integrity of paint applied is compromised.
Failures caused by any contaminated fuels, oils, cootants or Iack of proper fluid amounts.
Failures due, but not limited to, accident, misuse, abuse, negligence or improper instailation. As with all mechanicaI devices, the
Carrier engines need periodic part(s) service and replacement to perform wetL
Failures caused by any externat cause or act of God, such as collision, theft, vandaiism, riot or wars, nuclear holocaust, fire,
freezing, lightning, earthquake, windstorm, hail, volcanic eruption, water or flood, tornado or hurricane.
Damage related to rodent and/or insect infestation.
Products that are modified or altered in a manner not authorized by Carrier in writing.
Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or
replacement of the defective part(s).
Failure due to misapplication.
Telephone, cellular phone, facsimile, internet access or other communication expenses.
Living or travel expenses of person(s) performing service, except as specifically included within the terms of a specific unit warranty
period.
Expenses related to "customer instruction" or troubleshooting where no manufacturing defect is found.
Rental equipment used while warranty repairs are being performed.
Costs incurred for equipment used for removal and/or reinstallation of generator, (ke.; cranes, hoists, lifts, etc.)
Overnight freight costs for replacement part(s).
Overtime labor.
Starting batteries, fuses, light bulbs and engine fluids.
rHIS WARRANTY
IS IN PLACE OF ALL OTHER WARRANTIES,
EXPRESSED
OR IMPLIED. SPECIFICALLY,
CARRIER MAKES NO OTHER WARRANTIES AS TO THE MERCHANTABiLiTY
OR FITNESS FOR A PARTICULAR PURPOSE.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
CARRIER'S ONLY LiABiLiTY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT
SHALL CARRIER BE LIABLE FOR ANY iNCiDENTAL OR CONSEQUENTIAL DAMAGES, EVEN iF SUCH DAMAGES ARE A
DIRECT RESULT OF CARRIER'S NEGLIGENCE. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation may not apply to you.
This warranty gives you specific legal rights. You also have other rights from state to state.
Revision (10/01/04)
Part No. 0F7551
Rev. 0 (08/24/05)
Catalog
No. OMASPAXI5ol
Printed in U.S,A,
Source Exif Data:
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