CARRIER Package Units(both Units Combined) Manual L0520542

User Manual: CARRIER CARRIER Package Units(both units combined) Manual CARRIER Package Units(both units combined) Owner's Manual, CARRIER Package Units(both units combined) installation guides

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Page Count: 61

48HJ020-028

Single Package Rooftop Units

Gas Heating/Electric Cooling

Installation, Start-Up and

Service Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS .......................... 1,2

INSTALLATION ...................................... 2-17

Step 1 -- Provide Unit Support ......................... 2

• ROOF CURB

• ALTERNATE UNIT SUPPORT

• SLAB MOUNT

Step 2 -- Remove Shipping Rails ....................... 2

Step 3 -- Rig and Place Unit ............................ 2

•POSITIONING

• ROOF MOUNT

•INSTALLATION ONTO CURB

Step 4 -- Field Fabricate Ductwork ..................... 9

Step 5 -- Make Unit Duct Connections .................. 9

• VERTICAL CONFIGURATION

• HORIZONTAL APPLICATIONS

Step 6 -- Install Flue Hood and Inlet Hood ............ 10

Step 7 -- Trap Condensate Drain ..................... 10

Step 8 -- Install Gas Piping ........................... 10

Step 9 -- Make Electrical Connections ................. 11

• FIELD POWER SUPPLY

• FIELD CONTROL WIRING

Step 10 -- Install Outdoor-Air Hood ................... 12

• MANUAL DAMPER ASSEMBLY

Step 11 -- Position Optional Power

Exhaust or Barometric Relief Damper Hood ........ 16

Step 12 -- Non-Fused Disconnect .................... 16

Step 13 -- Install All Accessories ..................... 16

PRE-START-UP ....................................... 18

START-UP ........................................... !8-46

Unit Preparation ...................................... 18

Compressor Mounting ................................ 18

Refrigerant Service Parts ............................. !8

Crankcase Heater(s) .................................. !8

Compressor Phasing ................................. 18

Internal Wiring ........................................ 18

Evaporator Fan ....................................... 18

Condenser Fans and Motors .......................... 19

Return Air Filters ..................................... 19

Outdoor Air Inlet Screens ............................. 19

Gas Heat .............................................. 19

Optional EconoMi$er IV ............................... 40

Operating Sequence .................................. 45

SERVICE ............................................ 4(,-54

Cleaning .............................................. 46

Lubrication ........................................... 46

Evaporator Fan Service and Replacement ............ 47

Evaporator Fan Performance Adjustment ............. 47

Belt Tension Adjustment .............................. 47

Condenser-Fan Adjustment ........................... 47

Power Failure ......................................... 48

Refrigerant Charge ................................... 48

Gas Valve Adjustment ................................ 48

Main Burners ......................................... 48

Filter Drier ............................................ 50

Protective Devices .................................... 50

Page

Relief Devices ......................................... 50

Control Circuit, 24-V .................................. 50

Replacement Parts .................................... 50

Diagnostic LEDs ...................................... 50

TROUBLESHOOTING .............................. 55-59

Unit Troubleshooting .................................. 55

EconoMi$er IV Troubleshooting ....................... 58

START-UP CHECKLIST .............................. CL-!

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can

be hazardous due to system plessure and electrical compo-

nents. Only trained and qualified service personnel should

install, repair, or service air-conditioning equipment.

Untrained personnel can perform the basic maintenance

functions of cleaning coils and filters and replacing filters. All

other operations should be performed by trained service per-

sonnel. When working on _fir-conditioning equipment, observe

precautions in the literature, tags and labels attached to the unit,

and other safety precautions that may apply.

Follow all safety codes. Wear safety glasses and work

gloves. Use quenching cloth for unbrazing operations. Have

fire extinguishers available for fill brazing operations.

Before perforlning service or maintenance operations on

unit, turn off main power switch to unit. Electrical shock

could cause personal injury.

1. Improper inst_fllation, adjustment, alteration, service,

or maintenance can cause property &Lmage, personal

injury, or loss of life. Refer to the User's Information

Manual provided with this unit for mole details.

2. Do not stole or use gasoline or other flammable

vapors and liquids in the vicinity of this or any other

appliance.

What to do if you smell gas:

1. DO NOT try to light any appliance.

2. DO NOT touch any electrical switch, or use any

phone in your building.

3. IMMEDIATELY call your gas supplier from a neigh-

bor's phone. Follow the gas supplier's instructions.

4. If you cannot reach your gas supplier, c_dl the fire

department.

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Bookl 1 Catalog No. 04-53480011-01 Printed in U.S,A. Form 48HJ-31SI Pg 1 10-05 Replaces: 48HJ-27SI

Tab Ila

Disconnect gas piping from unit when pressure testing at

pressure greater than 0.5 psig. Plessmes greater than

0.5 psig will cause gas valve damage resulting in hazardous

condition. If gas valve is subjected to pressure greater than

0.5 psig, it must be replaced before use. When pressme

testing field-supplied gas piping at pressures of 0.5 psig or

less, a unit connected to such piping must be isolated by

closing the manual gas v_dve(s).

IMPORTANT: Units have high ambient temperature]

operating limits. If limits are exceeded, the units will auto- I

matically lock the compressor out of operation. Manual

reset will be required to restart the compressol:

INSTALLATION

Step 1 -- Provide Unit Support

ROOF CURB -- Assemble or install accessory roof curb in

accor&mce with instructions shipped with this accessory. See

Fig. 1. Install insulation, cant strips, roofing, and counter flash-

ing as shown. Ductwork can be installed to roof curb before

unit is set in place. Ductwork must be attached to curb and not

to the unit. Curb must be level. This is necessary to permit unit

drain to function properly. Unit leveling tolerance is _+J/l(_in.

per line,u ft in any direction. Refer to Accessory Roof Curb In-

st',_lation Instructions for additional information as required.

When accessory roof curb is used, unit may be installed on

class A, B, or C roof covering materi_d. Carrier roof curb acces-

sories are for flat roofs or slab mounting.

IMPORTANT: The gasketing of the unit to the roof curb is

critical for a watertight seal. Install gasket with the roof

curb as shown in Fig. 1. Improperly applied gasket can also

result in air leaks and poor unit performance. Do not slide

unit to position on roof curb.

ALTERNATE UNIT SUPPORT- When a curb cannot be

used, install unit on a noncombustible surface. Support unit

with sleepeLs, using unit curb support area. If sleepers cannot

be used, support long sides of unit with a minimum of 3 eqmfl-

ly spaced 4-in. x 4-in. pads on each side.

SLAB MOUNT (Horizontal Units Only) -- Provide a level

concrete slab that extends a minimum of 6 in. beyond unit cab-

inet. Install a gravel apron in fi_mt of condenser coil air inlet to

plevent gross and foliage from obstructing airflow.

NOTE: Horizontal units may be installed on a roof curb if

required.

Step 2 -- Remove Shipping Rails -- Remove ship-

ping rails prior to lowering unit onto roof curb. See Fig. 2. The

rails are attached to the unit at both the return end and condens-

er end. Remove the sclews from both ends of each rail. Be

c_u'eful not to drop the rails onto gray surface that could be

dmnaged. Disc_ud the rails. It is important to replace the sclews

into the unit to avoid any air or water leakage.

Step 3 -- Rig and Place Unit -- Inspect unit for trans-

portation &image. See Tables 1-3 for physical data. File any

claim with transportation agency.

All panels must be in place when rigging. Unit is not

designed for handling by fork truck. Dmnage to unit may

result.

Do not diop unit; keep upright. Use spreader baLs over unit

to prevent sling or cable damage. Rollers may be used to move

unit across a roof. Level by using unit fralne as a leference;

leveling tolerance is _+1/1(_in. per linetu ft in any direction. See

Fig. 3 for additional information. Unit rigging weight is shown

in Fig. 3.

Four lifting holes tue provided in the unit base mils as

shown in Fig. 3. Refer to rigging instructions on unit.

POSITIONING -- Maintain clearance, per Fig. 4, around and

above unit to provide minimum distance from combustible

materials, proper airflow, and service access.

Do not inst_dl unit in an indoor location. Do not locate air

inlets near exhaust vents or other sources of contaminated ai_:

For proper unit operation, adequate combustion and ventilation

air must be provided in accordance with Section 5.3 (Air for

Combustion and Ventilation) of the Natiomd Fuel Gas Code,

ANSI Z223.1 (American National Standmds Institute).

Although unit is weatherproof, guard against water from

higher level runoff and overhangs.

Ix)cate mechanical diaft system flue assembly at least 4 ft

from any opening through which combustion products could

enter the building, and at least 4 ft from any adjacent building

(or per local codes). When unit is located adjacent to public

w_dkways, flue assembly must be at least 7 ft above grade.

ROOF MOUNT -- Check building codes for weight distribu-

tion requirements. Unit operating weight is shown in Table 1.

INSTALLATION ONTO CURB- The 48HJ units are de-

signed to fit on the accessory full perimeter curb. Correct

placement of the unit onto the curb is critical to operating per-

formance. To aid in correct positioning, 3/s-in. diameter locat-

ing holes have been added to the unit base rails. When placing

the unit, these holes should line up with the roof curb edge as

shown in Fig. 5 and 6, to assure proper duct opening alignment.

For placement on the roof curb, use the alignment holes located

approximately 2-in. fiom the end of the base rail on the return

end of the unit. See labels on the side of the unit for more

details.

Do not slide unit to position it when it is sitting on the curb.

Curb gasketing material may be &_maged and leaks may

result.

Do not allow the shipping rail to drop on the roof surface.

Dmnage to the roof surface may result.

RONT

ATTACfl DUCT TO ROOF CURB

_OU}L/_I OF BOTiOM

8F UNIT

_PLAN VI{_ OF ROOF CUR8

(T£)

SECTIONCiC

MAX CURB LEVELING TOLERANCES:

R08FCDR5 DES _ 88 [N

CRIFCUIBO_BCOQ ii iCRRFCURS0! 9C05 28 57 28 _

BACKEN_

,--GASKET

i {SSPPL][D _l_t

i _URB_

]

RE_URN

m5 [1tl

FROM

CHARi

_NSULATION

(FIELD SUPPL_EO!

UNiT

OPENINGS

SUPPLY AIR

VIEW"A-A"

Fig. 1 -- Roof Curb Details

Fig. 2 -- Shipping Rail Removal

CAUTION NOTICETO RIGGERS:

ALL PAI_,.S MUSTBE IN PLACE_RIGGING.

NOTICETO RIGC-B_& Rig by insertinghooks into unit base rais as shown. Maintaina cistance of

120 inches(3048 MM) from top of unit to eyehook. Leave co] cover attached to unit _riggbg to

protect coil of unit from damage.

UNIT SIZE MAX WEIGHT

(Ib)

020 3358

024 3380

028 3769

CENTER OF GRAVITY

(in.)

X Y Z

63.9 34.0 30.5

63.9 34.5 30.5

67.8 35.0 35.0

NOTE:

Add 1501b(68kg) for domesticoratb9.

10"-0"

(3048 MM)

Fig. 3-- Rigging Details

_OIRECTiON OF AIRFLOW

CENTER OF GRAVITY

F ..........................

,_A

[121]

[15491

OUfSI_E AIR " "

I_TA_E aOOD *

= _ _ = = , _

_ _;5_/° _ol

(PO_ER)

79- 1/8

12010]

UNIT SiZE

HJO20

HJ024

_t9 1/2

SUPPLY

HJO88

LEFT

S_E

EXHAUST

OPZRATIRG N_T CORNER WEIGHT

WEIGHT LOW HEI6_T CENT[R OF GRAVITY LOCATION L_ [NGI

jx i _ z

58 118 54 112 33 1/2 30 610 751 387 4762224 11008} [1476} (1538} [851] 1752] 1277] [_41 [1761 (2!6

[476 116251 I ] i ] 283] 345 1181i 221

2526 [t14_] 70 /8 58 34112 34-1/Z 652 859 434 571

[7811 (t727] [876] [B76] i300] 390 [1981 [2601

149_

'DUCT SIZE

/" ACCESS PANEL

[)321 1791

11208]

VIEWA-A

86-5/1G

[21931

CONDENSERCOIL

_OR-FUSED DISCO_R[C__

_AROLE (OPTIONIFIZLO

IRSTALLEO)

8_ 5/8

[2199]

RIGHT

SIDE

Fig. 4 -- Base Unit Dimensions

Table 1 -- Physical Data

020 024 028

18 20 25

2224 2272 2526

332

68...68...90 90...90...90 110... 110...N/A

R-22 R-22 R-22

TXV TXV TXV

13.1 13.8 21.8

12.7 13.9 20.3

15.2 15.5 N/A

14,000 14,000 21 ,OOO

4...22 4...22 6...22

1/4...110O 1/4...11 O0 1/4._1100

1400 1400 2100

2...17 2...17 2...17

57.78 57.78 66.67

2...15xl 1 2...15xl 1 2...15xl 1

Belt Belt Belt

7000 8000 10,000

Ball Ball Ball

1400 1400 1400

3...15 4...15 4...15

23.33 23.33 27.22

UNIT 48HJ

NOMINAL CAPACITY (tons)

OPERATING WEIGHT (Ib)

AI/AI*

COMPRESSOR

Quantity

Number of Refrigerant Circuits

Oil (ounces) Ckt A...Ckt B...Ckt C

REFRIGERANT TYPE

Expansion Device

Operating Charge (Ib)

Circuit A

Circuit B

Circuit C

CONDENSER FAN

Nominal Cfm (Total, all fans)

Quantity...Diameter (in.)

Motor Hp...Rpm

Watts Input (Total)

CONDENSER COIL

Rows... Fins/in.

Total Face Area (sq ft)

EVAPORATOR FAN

Quantity...Size

Type Drive

Nominal Cfm

Motor Bearing Type

Maximum Allowable Fan Rpm

EVAPORATOR COIL

Rows... Fins/in.

Total Face Area (sq ft)

FURNACE SECTION

Rollout Switch Cutout Temp (F)

Burner Orifice Diameter (in....drill size)

Gas

Thermostat Heat Anticipator Setting

Stage 1 (amps)

Stage 2 (amps)

Gas Input (Btuh) HIGH HEAT

Efficiency (Steady State) %

Temperature Rise Range

Gas Input (Btuh) MEDIUM HEAT

Efficiency (Steady State) %

Temperature Rise Range

Gas Input (Btuh) LOW HEAT

Efficiency (Steady State) %

Temperature Rise Range (F)

Manifold Pressure

Natural Gas (in. wg)

Gas Valve Quantity

Gas Valve Pressure Range

Min-Max Allowable

Field Gas Connection Size (in. FPT)

HIGH-PRESSURE SWITCH (psig)

Cutout

Reset (Auto)

OUTDOOR-AIR INLET SCREENS

Quantity...Size (in.)

RETURN-AIR FILTERS

Quantity...Size (in.)

LEGEND

N/A -- Not Applicable

TXV -- Thermostatic Expansion Valve

Stage 1

Stage 2

Vertical

Stage 1

Stage 2

Vertical

Stage 1

Stage 2

Vertical

Horizontal

(in. wg)

(psig)

225

0.136...29

Natural

0.98

0.44

317,000

400,000

25-55

281,000

365,000

25-55

199,000

250,000

15-45

3.00

2.95

5.5-13.0

.235-.469

s/4

225

0.136...29

Natural

0.98

0.44

317,000

400,000

25-55

281,000

365,000

25-55

199,000

250,000

15-45

3.00

2.95

5.5-13.0

.235-.469

s/4

225

0.136._29

Natural

0.98

0.44

317,000

400,000

25-55

281,000

365,000

25-55

199,000

250,000

15-45

3.00

2.95

5.5-13.0

.235-.469

426 426 426

320 320 320

3...20x25 3...20x25 3...20x25

9...16x25 9...16x25 9...18x24

*Aluminum ew _oratorcoiland aluminum condensercoil.

Table 2 -- Fan Motor and Drive Data -- Vertical Supply/Return

48HJ

LOW RANGE

Motor Hp

Motor Nominal Rpm

Maximum Continuous Bhp

Maximum Continuous Watts

Motor Frame Size

Motor Shaft Diameter (in.)

Fan Rpm Range

Motor Pulley Min, Pitch Diameter (in.)

Motor Pulley Max, Pitch Diameter (in,)

Blower Pulley Pitch Diameter (in.)

Blower Pulley Shaft Diameter (in.)

Blower Pulley Type

Pulley Center Line Distance (in.)

Belt, Quantity,.,Type..,Length (in.)

Speed Change Per Turn -- Moveable Pulley (rpm)

Moveable Pulley Maximum Full Turns

Factory Speed Setting (rpm)

MID-LOW RANGE

Motor Hp

Motor Nominal Rpm

Maximum Continuous Bhp

Maximum Continuous Watts

Motor Frame Size

Motor Shaft Diameter (in.)

Fan Rpm Range

Motor Pulley Min, Pitch Diameter (in.)

Motor Pulley Max, Pitch Diameter (in,)

Blower Pulley Pitch Diameter (in.)

Blower Pulley Shaft Diameter (in.)

Blower Pulley Type

Pulley Center Line Distance (in.)

Belt, Quantity,.,Type..,Length (in.)

Speed Change Per Turn -- Moveable Pulley (rpm)

Moveable Pulley Maximum Full Turns

Factory Speed Setting (rpm)

MID-HIGH RANGE

Motor Hp

Motor Nominal Rpm

Maximum Continuous Bhp

Maximum Continuous Watts

Motor Frame Size

Motor Shaft diameter (in.)

Fan Rpm Range

Motor Pulley Min, Pitch Diameter (in.)

Motor Pulley Max. Pitch Diameter (in,)

Blower Pulley Pitch Diameter (in.)

Blower Pulley Shaft Diameter (in.)

Blower Pulley Type

020

203/230 and 460 V

N/A

3.7

1725

4.25

3698

56HZ

647-886

2.7

3.7

7.2

1.1875

Fixed

11.293-13.544

1._BX_.38

767

575 V

N/A

1725

3.45

3149

56HZ

810-1072

3.1

4.1

6.6

1,1875

Fixed

11.286-14.475

1..,BX,..38

941

024

203/230 and 460 V

3.7

1725

4.25

3698

56HZ

7/8

685-939

2.7

3.7

6.8

1.1875

Fixed

11.293-13.544

1,..BX_.38

812

1745

5,75

4900

$184T

11&

949-1206

3.7

4.7

6.8

1.1875

Fixed

9.81-13.055

1_.BX...38

1078

575 V

1745

5.75

4900

184T

751-954

3,7

4.7

8.6

1.1875

Fixed

9.81-13.055

1...BX_.40

853

1745

5.75

4900

184T

l_&

949-1206

3.7

4.7

6.8

1.1875

Fixed

9.81-13.055

1..BX._38

1078

1745

5.75

4900

$184T

l_&

897-1139

3.7

4.7

7.2

1.1875

Fixed

1745

5.75

4900

184T

11/8

873-1108

3.7

4.7

7.4

1,1875

Fixed

7.5

1745

8.63

7267

$213T

13/8

941-1176

4.8

6.0

8.9

1.1875

Fixed

7.5

1745

8.63

7267

$213T

13/8

941-1176

4.8

6.0

8.9

1.1875

Fixed

O28

203/230 and 460 V

1745

5.75

4900

$184T

687-873

3.7

4.7

9.4

1.1875

Fixed

9.81-13.055

1..BX._41

78O

1745

5.75

4900

$184T

l_&

805-1007

4.8

6.0

10.4

1.1875

Fixed

9.81-13.055

1_.BX_,45

906

7.5

1745

8.63

7267

$213T

941-1176

4.8

6.0

8.9

1.1875

Fixed

Pulley Center Line Distance (in.)

Belt, Quantity...Type..,Length (in.)

Speed Change Per Turn -- Moveable Pulley (rpm)

Moveable Pulley Maximum Full Turns

Factory Speed Setting (rpm)

HIGH RANGE

Motor Hp

Motor Nominal Rpm

Maximum Continuous Bhp

Maximum Continuous Watts

Motor Frame Size

Motor Shaft Diameter (in.)

Fan Rpm Range

Motor Pulley Min. Pitch Diameter (in.)

Motor Pulley Max. Pitch Diameter (in,)

Blower Pulley Pitch Diameter (in.)

Blower Pulley Shaft Diameter (in.)

Blower Pulley Type

Pulley Center Line Distance (in.)

Belt, Quantity...Type..,Length (in.)

Speed Change Per Turn -- Moveable Pulley (rpm)

Moveable Pulley Maximum Full Turns

Factory Speed Setting (rpm)

LEGEND

Bhp -- Brake Horsepower

N/A -- Not Applicable

9,81-13.055

1..,BX-.38

1018

7.5

1745

8.63

7267

$213T

13&

1078-1274

5.5

6.5

8.9

1.1875

Fixed

9.025-12.179

1..,BX_.42

1176

9.81-13.055

1..,BX_.38

991

7.5

1745

8.63

7267

$213T

13&

1078-1274

5.5

6.5

8.9

1.1875

Fixed

9.025-12.179

1...BX_.42

1176

9.025-12,179

1,.BX.-42

1059

1745

11.5

9582

$215T

1014-1297

4.3

5.5

7.4

1.1875

Fixed

9.025-12.179

2_.BX._38

1156

9.025-12,179

1...BX-,42

1059

1745

11.5

9582

$215T

1014-1297

4.3

5.5

7.4

1.1875

Fixed

9.025-12.179

2..BX_,38

1156

9.025-12.179

1.,BX.-42

1059

1745

11.5

9582

$215T

1014-1297

4.3

5.5

7.4

1.1875

Fixed

9.025- 2.179

2._BX._38

1156

575 V

1745

5.75

4900

184T

11&

687-873

3.7

4.7

9.4

1.1875

Fixed

9.81-13.055

1_.BX_.41

78O

1745

5.75

4900

184T

l_&

805-1007

4.8

6.0

10.4

1.1875

Fixed

9.81-13.055

1_.BX._45

906

7.5

1745

8.63

7267

S213T

13&

941-1176

4.8

6.0

8.9

1.1875

Fixed

9.025-12.179

1_.BX._42

1059

1745

11.5

9582

S215T

13&

1014-1297

4.3

5.5

7.4

1.1875

Fixed

9.025-12.179

2_.BX._38

1156

Table 3 -- Fan Motor and Drive Data -- Horizontal Supply/Return

48HJ

LOW RANGE

Motor Hp

Motor Nominal Rpm

Maximum Continuous Bhp

Maximum Continuous Watts

Motor Frame Size

Motor Shaft Diameter (in.)

Fan Rpm Range

Motor Pulley Min. Pitch Diameter (in,)

Motor Pulley Max, Pitch Diameter (in.)

Blower Pulley Pitch Diameter (in.)

Blower Pulley Shaft Diameter (in,)

Blower Pulley Type

Pulley Center Line Distance (in.)

Belt, Quantity..,Type...Length (in,)

Speed Change Per Turn -- Moveable Pulley (rpm)

Moveable Pulley Maximum Full Turns

Factory Speed Setting (rpm)

MID-LOW RANGE

Motor Hp

Motor Nominal Rpm

Maximum Continuous Bhp

Maximum Continuous Watts

Motor Frame Size

Motor Shaft Diameter (in.)

Fan Rpm Range

Motor Pulley Min. Pitch Diameter (in,)

Motor Pulley Max, Pitch Diameter (in.)

Blower Pulley Pitch Diameter (in,)

Blower Pulley Shaft Diameter (in,)

Blower Pulley Type

Pulley Center Line Distance (in.)

Belt, Quantity..,Type...Length (in,)

Speed Change Per Turn -- Moveable Pulley (rpm)

Moveable Pulley Maximum Full Turns

Factory Speed Setting (rpm)

MID-HIGH RANGE

Motor Hp

Motor Nominal Rpm

Maximum Continuous Bhp

Maximum Continuous Watts

Motor Frame Size

Motor Shaft Diameter (in.)

Fan Rpm Range

Motor Pulley Min. Pitch Diameter (in,)

Motor Pulley Max. Pitch Diameter (in.)

Blower Pulley Pitch Diameter (in.)

Blower Pulley Shaft Diameter (in,)

Blower Pulley Type

020

203/230 and 460 V

N/A

3.7

1725

4.25

3698

56HZ

7/s

896-1227

2.7

3.7

5.2

1.1875

Fixed

11.293-13.544

1..,BX,..35

1062

575 V

N/A

1725

3.45

3149

56HZ

863-1141

3.1

4.1

6.2

1.1875

Fixed

11.286-14.475

1._BX...38

1002

024

203/230 and 460 V

N/A

3.7

1725

4.25

3698

56HZ

896-1227

2.7

3.7

5.2

1.1875

Fixed

11.293-13.544

1._BX..,35

1062

575 V

N/A

1745

5.75

4900

184T

11/s

873-1108

3.7

4.7

7.4

1.1875

Fixed

9.81-13.055

1.,.BX,_38

991

1745

5,75

4900

$184T

l_&

1113-1414

3.7

4.7

5.8

1.1875

Fixed

1745

5.75

4900

184T

1042-1285

4.3

5.3

7.2

1.1875

Fixed

1745

5.75

4900

$184T

11&

1113-1414

3.7

4.7

5.8

1.1875

Fixed

1745

5.75

4900

184T

11/s

1113-1414

3.7

4.7

5.8

1.1875

Fixed

028

203/230 and 460 V

1745

5.75

4900

S 184T

11/8

687-873

3,7

4,7

9,4

1.1875

Fixed

9.81-13.055

1-BX.-41

78O

1745

5.75

4900

S184T

11/8

605-1007

4.6

6.0

10,4

1.1875

Fixed

9.81-13.055

1.,.BX..,45

906

7.5

1745

8.63

7267

S213T

13/8

941-1176

4.8

6,0

8,9

1.1875

Fixed

Pulley Center Line Distance (in,)

Belt, Quantity.,.Type.,.Length (in,)

Speed Change Per Turn -- Moveable Pulley (rpm)

Moveable Pulley Maximum Full Turns

Factory Speed Setting (rpm)

HIGH RANGE

Motor Hp

Motor Nominal Rpm

Maximum Continuous Bhp

Maximum Continuous Watts

Motor Frame Size

Motor Shaft Diameter (in.)

Fan Rpm Range

Motor Pulley Min. Pitch Diameter (in.)

Motor Pulley Max. Pitch Diameter (in.)

Blower Pulley Pitch Diameter (in.)

Blower Pulley Shaft Diameter (in,)

Blower Pulley Type

Pulley Center Line Distance (in,)

Belt, Quantity.,.Type.,.Length (in,)

Speed Change Per Turn -- Moveable Pulley (rpm)

Moveable Pulley Maximum Full Turns

Factory Speed Setting (rpm)

LEGEND

Bhp -- Brake Horsepower

N/A -- Not Applicable

9.81-13.055

1 .-BX,..35

1264

7.5

1745

8.63

7267

$213T

13&

1096-1339

5.4

6,6

8.6

1.1875

Fixed

9.025-12.179

1._BX...42

1218

9.81-13.055

1..,BX.,.38

1164

7.5

1745

8.63

7267

$213T

13/8

1096-1339

5.4

6.6

8.6

1.1875

Fixed

9.025-12.179

1._BX_.42

1218

9,81-13.055

1,.,BX,.,35

1264

7.5

1745

8.63

7267

S213T

1096-1339

5.4

6.6

8.6

1.1875

Fixed

9.025-12.179

1,.,BX_,42

1218

9.81-13.055

1.,.BX..,35

1264

7.5

1745

8.63

7267

S213T

13/s

1096-1339

5.4

6.6

8.6

1.1875

Fixed

9.025-12.179

1.,.BX..,42

1218

9.025-12.179

1-.BX...42

1059

1745

11,5

9582

S215T

13/s

1014-1297

4,3

5,5

7,4

1.1875

Fixed

9,025-12,179

1.,BX..,38

1156

575 V

1745

5.75

4900

184T

l_&

687-873

3.7

4.7

9.4

1.1875

Fixed

9.81-13.055

1...BX_.41

78O

1745

5.75

4900

184T

l_&

805-1007

4.8

6.0

10.4

1.1875

Fixed

9.81-13.055

1..,BX,..45

906

7.5

1745

8.63

7267

S213T

13&

941-1176

4.8

6.0

8.9

1.1875

Fixed

9.025-12.179

1,.,BX,..42

1059

1745

11.5

9582

S215T

13&

1014-1297

4.3

5.5

7.4

1.1875

Fixed

9.025-12.179

1,.,BX,..38

1156

ALIGNMENT

HOLE

(IN BASE RAIL)_

_q ALIGNMENT

HOLE SHOULD

LINE UP WITH

ROOF CURB

EDGE FLANGE

Fig. 5 -- Alignment Hole Details

ALIGNMENT

HOLES FOR

CURB-BOTH

SIDES

RETURN SUPPLY I_/

OPENING OPENING

CURB CURB_F

RETURN SUPPLY L

OPENING OPENINg.

ROOF CURB

Fig. 6 -- Alignment Hole Location

Step 4 -- Field Fabricate Ductwork -- On vertical

units, secure all ducts to roof curb and building structure. Do

not connect ductwork to unit. For horizontal applications, field-

supplied flanges should be attached to horizontal discharge

openings and all ductwork secured to the flanges. Insulate and

weatherproof all external ductwork, joints, and roof openings

with counter flashing and mastic in accordance with applicable

codes.

Ducts passing through an unconditioned space must be

insulated and covered with a vapor barriel:

if a plenum return is used on a vertic_fl unit, the return

should be ducted through the roof deck to comply with applica-

ble fire codes.

A minimum clearance is not required around ductwork.

Cabinet leturn-air static plessure (a negative condition) shall

not exceed 0.35 in. wg with economizer or 0.45 in. wg without

economizel:

These units are designed for a minimum continuous return-

air temperature in heating of 50 F (dry bulb), or an intermittent

operation down to 45 F (di_ bulb), such as when used with a

night set-back thermostat.

To operate at lower return-air temperatures, a field-supplied

outdoor-air temperature control must be used to initiate both

stages of heat when the temperature is below 45 R Indoor com-

fort may be compromised when these lower air temperatures

are used with insufficient heating temperature rise.

Step 5 -- Make Unit Duct Connections

VERTICAL CONFIGURATION -- Unit is shipped for ver-

tical supply and return duct connections. Ductwork openings

are shown in Fig. 1 and 4. Duct connections for vertical

configuration are shown in Fig. 7. Field-fabricated concentric

ductwork may be connected as shown in Fig. 8 and 9. The unit

is designed to attach the ductwork to the roof curb. Do not

attach duct directly to the unit.

For vertical supply and return units, tools or pmls could

diop into ductwork and cause an injury. [nst_dl a 90-degree

turn in the return ductwork between the unit and the condi-

tioned space. If a 90-degree elbow cannot be installed, then

a grille of sufficient strength and density should be installed

to prevent objects from f_dling into the conditioned space.

HORIZONTAL APPLICATIONS-- Horizontal units are

shipped with outer panels that allow for side by side horizontal

duct connections. If specified during ordering, the unit will be

shipped with the vertical duct openings blocked off from the

factory, ready for side supply installation. If the horizontal

supply#eturn option was not specified at time of ordering the

unit, a field-installed accessory kit is requiled to convert the

vertical unit into a horizontal supply configuration.

Installation of the duct block-off covers should be complet-

ed prior to placing the unit unless sufficient side cle_u'ance is

available. A minimum of 66 in. is required between the unit

and any obstruction to install the duct block-off covers. Side

supply duct dimensions and locations tue shown on Fig. 4.

Install ductwork to horizontal duct flange connections on side

of unit.

ECONOMIZER

\ HEAT

SEE EXCHANGER

NOTE

@ AIR

OUT

NOTE: Do not drill in this area; damage to basepan may result in

water leak,

Fig. 7 -- Air Distribution -- Vertical Supply/Return

ECONOMIZER

SEE SEE HEAT

EXCHANGER

NOTE

AIR OUT AIR IN AIR OUT

NOTE: Do not drill in this area; damage to basepan may result in

water leak.

Fig. 8 -- Air Distribution -- Concentric Duct

BAFFLE

NOTE: Dimensions A, A', B, and B' are obtained from field-supplied

ceiling diffuser.

;_ Shaded areas indicate block-off pans.

Fig. 9 -- Concentric Duct Details

Step 6 -- Install Flue Hood and Inlet Hood --

Flue hood (smaller hood), inlet hood (larger hood), and screens

are shipped inside the unit in the fan section. To install, remove

the heat panel. Tile flue hood is attached to the heat section

panel from the outside using tile sclews provided. See Fig. 10.

Tile inlet hood is installed by inselling the hood through the

back of the heat panel. Attach the hood by inserting the screws

provided through the clearance holes in the heat panel and into

the intake hood.

Install the screens into both hoods using file screws and re-

taining nuts provided with the unit.

Attach the cover of the observation hole on the intake hood

and then replace the heat panel onto the unit to complete the in-

stfdlation.

NOTE: When properly installed, the flue hood will line up

with the combustion fan housing. See Fig. 11.

Step 7 -- Trap Condensate Drain -- See Fig. 12

for drain location. One 3/4-in. half coupling is provided outside

unit evaporator section for condensate drain connection. A trap

fit least 4-in. deep must be used. See Fig. 13.

All units must have an external trap for condensate drain-

age. Install a trap fit least 4 in. deep and protect against freeze-

up. If drain line is installed downstremn from the external trap,

pitch the line away from the unit fit 1 in. per 10 11of run. Do not

use a pipe size smaller than the unit connection.

Step 8 -- Install Gas Piping -- Unit is equipped for

use with natural gas. Refer to local building codes, or in the

absence of local codes, to ANSI Z223.1-1atest year and

addendum Z223.1A-latest year entitled NFGC. [n Canada,

installation must be in accordance with the CANI .B149.1 and

CAN 1.B 149.2 installation codes for gas burning appliances.

Support gas piping. For exanlple, a 3/4-in. gas pipe must

have one field-fabricated support bemn every 8 11.Thelefore,

an 18-1l long gas pipe would have a minimum of 3 support

beams.

Instfdl field-supplied manual gas shutoff valve with a 1/8-in.

NPT pressure tap for test gage connection fit unit. Tile pressure

tap is located on the gas manifold, adjacent to the gas valve.

Field gas piping must include sediment trap and union. See

Fig. 14.

FLUE HOOD

INLET HOOD

Fig. 10 -- Flue and Inlet Hood Locations

HEAT

EXCHANGER-

SECTION

COMBUSTION

FAN HOUSING

INDUCED-DRAFT

-MOTOR

MAIN BURNER

-SECTION

Fig. 11 -- Combustion Fan Housing Location

Do not pressure test gas supply while connected to unit.

Always disconnect union before servicing. A hazardous

condition could occur resulting in serious injury.

IMPORTANT: Natural gas pressure at unit gas connectionmust not be less than 5.5 in. wg or greater than 13.0 in. wg.

Size gas-supply piping for 0.5-in. wg maximum pressure

drop. Do not use supply pipe smaller than unit gas connection.

•DAMPER MOTOR

Og#gSA,E

DRAIN CONNECTION [12081

/5-1/4

[132]

SUPPLY RETURN

AiR AIR

Fig. 12- Condensate Drain Details

MINIMUM PITCH

ONE IN PER

10 FT ()F LINE

TO ROOF

DRAIN

DRAIN PLUG

SEE

NOTE

ROOF

CURB

NOTE: Trap should be deep enough to offset maximum unit static

difference. A 4-in. trap is recommended•

Fig. 13- Condensate Drain Piping Details

UNIT

MANUAL SHUTOFF

(FIELD SUPPLIED) FT'I

SUPPLY

PRESSURE TAP

(1/8" NPT PLUG)

i _-"--- SEDIMENT TRAP

Fig. 14- Field Gas Piping

Step 9 -- Make Electrical Connections

FIELD POWER SUPPLY- Unit is factory wired for volt-

age shown on unit nameplate. Be sure to check for conect

voltage.

When installing units, provide disconnect per NEC (Nation-

al Electrical Code) of adequate size (MOCP [Maximum Over-

current protectionl of unit is on the informative plate). See

Tables 4A and 4B. All field wiring must comply with NEC and

local codes. Size wire based on MCA (Minimum Circuit

Amps) on the unit informative plate. See Fig. 15 for power

wiring connection to the unit power terminal block and equip-

ment ground.

Route power and ground lines through control box end pan-

el or unit basepan (see Fig. 4) to connections as shown on unit

wiring diagram and Fig. 15.

The correct power phasing is critical to the operation of the

scroll compressors. An incorrect phasing will result in

compressor shutdown on thermal overload and possible

&_mage to compressor. Should this occur, power phase

correction must be made to the incoming powel:

Unit cabinet must have an uninterrupted, unbroken electri-

c_fl ground to minimize the possibility of peLsonal injury if

an electrical fault should occur This ground may consist of

electric_d wire connected to unit ground lug in control com-

partment, or conduit approved for electrical ground when

installed in accordance with NEC, ANSI/NFPA (National

Fire Protection Association), latest edition, and loc_d elec-

triced codes. Do not use gas piping as an electrical ground

Failure to follow this warning could result in the installer

being liable for personal injury of others.

Field wiring must conform to temperature limitations for

type "T' wire. All field wiring must comply with NEC and

local requirements.

Operating voltage to compressor must be within voltage

range indicated on unit nameplate. On 3-phase units, voltages

between phases must be balanced within 2%.

Unit failure as a result of operation on improper line voltage

or excessive phase imbalance constitutes abuse and may cause

&_mage to electrical components.

FIELD CONTROL WIRING -- Unit can be controlled with

a Carrier-approved accesso qthermostat. Install thermostat ac-

cording to the installation instructions included with accessory.

Ix)cate thermostat assembly on a solid interior w_dl in the con-

ditioned space to sense average temperature.

Route thermostat cable or equivalent single leads of colored

wire from subbase terminals through conduit into unit to low-

voltage connections as shown on unit label wiring diagram and

in Fig. 16.

NOTE: For wire runs up to 50 ft, use no. 18 AWG (Americ_m

Wire Gage) insulated wire (35 Cminimum). For 50 to 75 fl,

use no. 16 AWG insulated wire (35 Cminimum). For over

75 fl, use no. 14 AWG insulated wire (35 C minimum). All

wire larger than no. 18 AWG cannot be directly connected at

the thermostat and will requile a junction box and splice at the

thermostat.

EQUIP --

GND --

NEC --

TB --

.... I TBI

II FIELD [ r---I

L.......

Z_U_ SUPPLY ,F_!

o=;-..........

LEGEND

Equipment

Ground

National Electrical Code

Terminal Board

EQUIP GND

NOTE: The maximum wire size for TB1 is 2/0.

Fig. 15- Field Power Wiring Connections

THERMOSTAT ASSEMBLY

I I I I I I I I

TB2- []

Jll 1 [_ [_ [_ _ [_ [] [_

2 3 4 5 6 7 8

Fig. 16- Field Control Thermostat Wiring

Set heat anticipator settings as follows:

VOLTAGE

All

STAGE 1 STAGE 1 AND 2

(Wl) ON (W1 AND W2) ON

0.15 0.30

Settings may be changed slightly to provide a greater degree

of comfort for a particular installation.

Step 10 -- Install Outdoor Air Hood -- Per-

fonn the following procedure to install the outdoor-_dr hood on

units equipped with an economizer, two-position dmnpeL or

manual outdoor air &+mper:

1. Remove blank panel from return end of unit (hood sec-

tion). Save the screws. See Fig. 17 for shipping location

of components.

2. Hood sides me fastened to sides of outdoor air opening.

Remove the hood sides and save the screws (3 each side).

3. Remove the bracket holding the bottom half of the hood

in the shipping position. Remove the hood bottom half

and filters (or manual dampers on units so equipped)

from outdoor section.

NOTE: On units without economizers, the components

are attached to the unit basepan. To access the compo-

nents, remove the panel below the outdoor air intake

section.

4. Remove inner filter track from shipping position in out-

door section. Position inner filter track so the track is fac-

ing outward from the unit. Install the tilter track with 4

screws provided.

5. Apply seal strip (provided) to back flange of both hood

sides where hood side connects to the unit back panel.

See Fig. 18.

6. Apply seal strip (provided) to top flange of both hood

sides where hood sides connect to the hood top panels.

See Fig. 18.

7. Install hood sides to the back panels using the screws

from Step 2. The sloped flanges point outwtud. The drip

edges of the side panels should face outwmd as well.

Attach the filter guides to the hood sides. The flanges of

the filter guides should face inwm'd to hold the filters in

place. See Fig. 18.

8. Apply seal strip along the entire length of the bottom

flange of the hood top. See Fig. 18.

9. Install the bottom pmt of the hood top using 4 screws pro-

videdi See Fig. 18.

10. Remove the packaging from tilters (3) and install into the

filter tracks. Slide the filtel.'s to the sides then place the last

filter into the center of the tilter track.

NOTE: For units with manu;d dampers, replace the end filters

with the manual ck_mpers. Install the filter in the center

between the manual dampel.s.

11. Install the filter retainer track along the bottom edge of

the outdoor air hood using 4 screws provided. See

Fig. 18.

12. Install top section of the outdoor air hood using 9 screws

provided. See Fig. 18. See Fig. 19 for a pictme of the as-

sembled outdoor air hood.

NOTE: For filter remov_fl, remove the four screws holding the

filter retainel: The filters can then be removed, cleaned, or

replaced. Install the filters by reversing the procedure.

MANUAL DAMPER ASSEMBLY-- For units equipped

with manual dampers, the assembly process is similar to the

outdoor air hood for units with economizers. There me two

slide dampers shipped with the unit to _fllow for manual setting

of the outside air volume. When assembling the hood, place

one of the manual slide dampers in each of the end positions

and the remaining filter in the center position. The manual

dampel.s can then be moved to the appropriate position and

then locked into place using the screws mounted in the adjust-

ment slots. See Fig. 20.

HOOD TOP

(TOP HALF)_

HOOD

SIDE

HOOD HOOD TOP

SIDE (BOTTOM HALF)

SECTION

Fig. 17 -- Outdoor-Air Hood Component

Shipping Location

Table 4A -- Electrical Data -- Units Without Convenience Outlet

NOMINAL VOLTAGE COMPRESSOR OFM IFM POWER

UNIT VOLTAGE RANGE NO. 1 NO. 2 NO. 3 EXHAUST

48HJ (3 Ph, FLA

MIn Max RLA LRA RLA LRA RLA LRA Oty Hp iea} Hp FLA Qty Hp _L/_

60Hz)

3.7 10.6/ 9.6 2 1 5.9

208/230 187 253 16.7 130 16.7 130 22.4 184 4 0.25 1.5 5 16.7/15.2 2 1 5.9

7.5 24.2/22 2 1 5.9

3.7 4.8 2 1 3.1

020 460 414 506 9 70 9 70 10.7 90 4 0.25 0.7 5 7.6 2 1 3.1

024

7.5 11 2 1 3.1

3 3.9 2 1 2.4

575 518 633 7 55 7 55 9.3 73 4 0.25 0.7 5 6.1 2 1 2.4

7.5 9 2 1 2.4

3.7 10.6/ 9.6 2 1 5.9

208/230 187 253 22.4 184 22.4 184 22.4 184 4 0.25 1.5

5 16.7/15.2 2 1 5.9

7.5 24.2/22 2 1 5.9

10 30.8/28 2 1 5.9

3.7 4.8 2 1 3.1

460 414 506 10.7 90 10.7 90 10.7 90 4 0.25 0.7

5 7.6 2 1 3.1

7.5 11 2 1 3.1

10 14 2 1 3.1

5 6.1 2 1 2.4

575 518 633 9.3 73 9.3 73 9.3 73 4 0.25 0.7 7.5 9 2 1 2.4

10 11 2 1 2.4

5 16.7/15.2 2 1 5.9

208/230 187 253 47.1 245 47.1 245 6 0.25 1.5 7.5 24.2/22 2 1 5.9

10 30.8/28 2 1 5.9

5 7.6 2 1 3.1

028 460 414 506 19.6 125 19.6 125 6 0.25 0.7 7.5 11 2 1 3.1

10 14 2 1 3.1

5 6.1 2 1 2.4

575 518 633 15.8 100 15.8 100 6 0.25 0.7 7.5 9 2 1 2.4

10 11 2 1 2.4

COMBUSTION DISCONNECT

FAN MOTOR POWER SUPPLY SIZE

FLA MCA MOCP* FLA

7_ 77 10_ 90 8_ 82

9_ 89 10&100 9_ 96

6_ 83 10&100 9_ 89

0.5 9_ 94 10_100 10_102

9_ 89 10_100 99/ 96

104/101 12_110 112/110

39 45 42

45 50 49

42 50 45

0.3 48 50 52

45 50 49

51 60 56

32 40 35

37 45 40

35 40 37

0.24 39 45 43

37 45 40

42 50 46

6_ 88 10&100 9& 95

101/100 11_110 11_109

9_ 94 10_100 10_102

10_106 12_125 11_115

0.5 10_101 12_110 112/109

11_113 12_125 12&123

11_108 12_125 12_116

12_120 15_125 13_130

42 50 46

49 50 53

45 50 49

51 60 56

0.3 49 50 53

55 60 60

52 60 56

59 60 63

39 45 42

44 50 48

42 50 46

0.24 47 50 51

44 50 46

49 60 53

132/130 17_175 13_136

14_142 17_175 151/150

13_137 17_175 14_144

0.5 151/149 17_175 16_158

14_143 17_175 15_151

15_155 20_200 16_164

56 60 59

62 60 66

59 60 63

0.3 66 60 70

62 60 66

69 60 73

46 60 48

51 60 54

49 60 52

0.24 54 60 57

51 60 54

56 60 59

See Legend and Notes on page 15.

Table 4B -- Electrical Data -- Units With Optional Convenience Outlet

NOMINAL VOLTAGE

UNIT VOLTAGE RANGE

48HJ (3 Ph,

COMPRESSOR POWER

NO. 1 NO. 2 NO. 3 OFM IFM EXHAUST

_a_ FLA

80 Hz) MIn Max RLA LRA RLA LRA RLA LRA Oty Hp Hp FLA O_ Hp {ea}

3.7 10._ 9.6

208/230 187 253 16.7 130 16.7 130 22.4 184 4 0.25 1.5 5 16.7/15.2

7.5 24.2/22

3.7 4.8

020 480 414 506 9 70 9 70 10.7 90 4 0.25 0.7 5 7.6

7.5 11

3 3.9

575 518 633 7 55 7 55 9.3 73 4 8.25 0.7 5 6.1

7.5 9

3.7 10.6/ 9.6

5 16.7/15.2

208/230 187 253 22.4 184 22.4 184 22.4 184 4 0.25 1.5

7.5 24.2/22

10 30.8/28

3.7 4.8

024 5 7.6

460 414 506 10.7 90 10.7 98 10.7 90 4 0.25 0.7

7.5 11

10 14

5 6.1

575 518 633 9.3 73 9.3 73 9.3 73 4 0.25 0.7 7.5 9

10 11

5 16.7/15.2

208/230 187 253 47.1 245 47.1 245 6 0.25 1.5 7.5 24.2/22

10 30.8/28

5 7.6

028 460 414 506 19.6 125 19.6 125 6 0.25 0.7 7.5 11

10 14

5 6.1

575 518 633 15.8 100 15.8 100 6 0.25 0.7 7.5 9

10 11

COMBUSTION DISCONNECT

FAN MOTOR POWER SUPPLY SIZE

FLA MCA MOCP* FLA

83/ 82 108/100 89/ 88

2 1 5.9 95/ 94 100/100 103/101

89/ 88 100/100 96/ 94

0.5

2 1 5.9 101/ 99 110/100 110/108

97/ 94 108/100 105/102

2 1 5.9 109/106 125/125 118/116

42 50 45

2 1 3.1 48 50 52

45 50 48

0.3

2 1 3.1 51 60 56

48 50 52

2 1 3.1 54 60 59

35 40 38

2 1 2.4 40 45 43

38 45 40

0.24

2 1 2.4 42 50 46

40 45 44

2 1 2.4 45 50 49

94/ 93 108/100 102/101

2 1 5.9 106/105 125/125 116/115

101/ 99 110/100 109/107

2 1 5.9 112/111 125/125 123/121

0.5 108/106 125/125 118/115

2 1 5.9 128/118 125/125 131/129

117/113 125/125 125/122

2 1 5.9 129/125 150/150 139/136

45 50 49

2 1 3.1 52 60 56

48 50 52

2 1 3.1 54 60 59

0.3 52 60 56

2 1 3.1 58 60 63

55 60 60

2 1 3.1 62 70 67

42 50 46

2 1 2.4 47 50 51

45 50 49

0.24

2 1 2.4 50 50 55

47 50 51

2 1 2.4 52 60 57

137/135 175/175 144/142

2 1 5.9 148/147 175/175 157/155

144/142 175/175 152/150

0.5

2 1 5.9 156/154 208G00 166/163

151/148 175/175 160/157

2 1 5.9 163/160 200G00 173/170

59 60 62

2 1 3.1 65 80 69

62 80 66

0.3

2 1 3.1 69 80 73

65 80 69

2 1 3.1 72 90 77

49 60 52

2 1 2.4 54 60 57

52 60 55

0.24

2 1 2.4 57 60 60

54 60 57

2 1 2.4 59 60 63

LEGEND AND NOTES FOR TABLES 4A AND 4B

LEGEND

FLA -- Full Load Amps

HACR -- Heating, Air Conditioning and Refrigeration

IFM -- Indoor (Evaporator) Fan Motor

LRA -- Locked Rotor Amps

MCA -- Minimum Circuit Amps

MOCP -- Maximum Overcurrent Protection

OFM -- Outdoor (Condenser) Fan Motor

RLA -- Rated Load Amps

*Fuse or HACR circuit breaker.

NOTES:

1. In compliance with NEC (National Electric Code) requirements

for multimotor and combination load equipment (refer to NEC

Articles 430 and 440), the overcurrent protective device for the

unit shall be fuse or HACR breaker. Canadian units may be

fuse or circuit breaker.

2. Unbalanced 3-Phase Supply Voltage

Never operate a motor where a phase imbalance in supply volt-

age is greater than 2%. Use the following formula to determine

the percent voltage imbalance.

% Voltage Imbalance

= 100 x max voltage deviation from average voltage

average voltage

EXAMPLE: Supply voltage is 460-3-60.

A B C AB = 452 v

(_ BC = 464 v

AC = 456 v

Average Voltage= 452 + 464 + 456

1371

= 457

Determine maximum deviation from average voltage.

(AB) 467 - 462 = 5 v

(BC) 464 - 457 = 7 v

(AC) 457 -456 = 2 v

Maximum deviation is 7 v.

Determine percent voltage imbalance.

% Voltage Imbalance = 100 x 45"_-

= 1.53%

This amount of phase imbalance is satisfactory as it is below the

maximum allowable 2%.

I IMPORTANT: If the supply voltage phase imbalance is I

more than 2%, contact your local electric utility company I

immediately.

3. The convenience outlet full load amps (FLA) are 5, 3, and 3 for

208/230,460, 575-V units, respectively.

TOP HOOD

SECTION

SEAL

STRIP

HOOD

SECTION

ADD

SEAL

HOOD STRIP

SIDE ADD

SEAL

STRIP INNER

FINER

TRACK

ADD

SEAL

STRIP

ADD

SEAL

STRIP

GUIDE

FILTER

RETAINER

MANUAL

DAMPER

(IF EQUIPPED)

FILTER

NOTE: Units with manual damper only use one filter.

Fig. 18 -- Outdoor-Air Hood Details

HOOD

SIDE

UNIT

BACK

PANEL

/4.

Fig. 19- Outdoor-Air Hood Assembled

MOVEABLEDAMPER/\

AIR FILTER POSITION MOVEABLE DAMPER

Fig. 20- Manual Damper Details

Step 11 -- Position Optional Power Exhaust or

Barometric Relief Damper Hood -- The optiomfl

power exhaust or barolnetric relief dampel_ are shipped

assembled and tilted back into the unit for shipping. Brackets

and extra screws ale shipped in shrink wrap around the

dmnpers.

1. Remove 9 screws holding each &tmper assembly in

place. See Fig. 21. Each dmnper assembly is secured with

3 screws on each side and 3 screws along the bottom.

Save screws.

2. Pivot the damper assembly outward until top edge of the

damper assembly rests against file inside w_dl of unit.

3. Secure each damper assembly to unit with 6 screws

across top (3 screws provided) and bottom (3 screws

from Step 1) of dampel:

4. With screws saved from Step 1, install brackets on each

side of &tmper assembly. See Fig. 22.

5. Remove tape from damper blades.

Step 12 -- Non-Fused Disconnect -- The handle

for the factory-installed non-fused disconnect is shipped inside

the unit to prevent the handle from &image during shipping.

Follow these steps to complete inst_dlation of the handle.

Be sure power is shut off to the unit from the building

power supply. Electrical shock could cause serious per-

somd injury.

1. Open the control box access dool:

2. Remove the small cover plate located on the unit corner

post near the control section.

3. Remove the inner control box cover. The handle and shall

are located in a plastic bag at the bottom of the control

box.

4. Insert the square shall into the disconnect with the pins

vertical. On the 100-amp disconnect, the shall is keyed

into the disconnect and can only be installed one way

(with the pins vertical).

5. Insert the handle through the corner post and onto the

shall with the handle positioned so that "OFF' is on top.

6. Rotate the handle to the "ON" position to lock the pins

into the handle.

7. From the inside of the corner post, attach the handle

mounting screws to the handle. Slide the shall fully into

the handle and tighten the set screw(s) on the disconnect

to lock the shall. Tighten the screws that attach the handle

to the corner post.

8. Rotate the handle back to the "OFF" position.

9. Replace _fll panels and doors. Power can now be turned

back on to the unit.

Step 13 --Install All Accessories--After all of

the factory-installed options have been adjusted, install all

field-installed accessories. Refer to the accessory installation

instructions included with each accessory. Consult the CaMer

Price Pages for accessory package numbers for particular

applications.

Use care when tilting blower assembly. Hoods and blowers

are heavy and can cause injury if dropped.

REMOVE

SCREWS_ ,REMOVE

SCREWS

REMOVE

SCREWS

Fig. 21 -- Power Exhaust or Barometric Relief Damper Mounting Details

®_

Fig. 22 -- Bracket and Hood Positioning

PRE-START-UP

F;filure to observe the following warnings could result in

serious personal injury.

1. Follow recognized safety practices and we;u protective

goggles when checking or the servicing refrigerant

system.

2. Do not operate the compressor or provide any electric

power to the unit unless the compressor terminal cover

is in place and secured.

3. Do not remove the compressor terminal cover until all

electrical sources _ue disconnected.

4. Relieve all pressure from file system before touching or

disturbing anything inside the compressor terminal box

if refrigerant leak is suspected around the compressor

terminals.

5. Never attempt to repair a soldered connection while the

refrigerant system is under pressure.

6. Do not use torch to remove any component. The sys-

tem contains oil and refrigerant under pressure. To

remove a component, wear protective goggles and pro-

ceed as follows:

a. Shut off gas and then electrical power to the unit.

Install lockout tag.

b. Relieve all pressure from the system using both

high-pressure and low-pressure ports.

c. Cut the component connection tubing with a tubing

cuttek and remove the component from the unit.

d. Carefully unsweat the remaining tubing stubs when

necessary. Oil can ignite when exposed to torch

flalne.

Proceed as follows to inspect and prepare the unit for initial

st_ut-up:

1. Remove all access panels.

2. Read and follow instructions on all WARNING CAU-

TION, and INFORMATION labels attached to, or

shipped with, the unit.

3. Make the following inspections:

a. Inspect for shipping and handling damages such as

broken lines, loose parts, or disconnected wires, etc.

b. Inspect for oil at all refrigerant tubing connections

and on unit base. Detecting oil generally indicates a

refrigerant leak. Leak-test all refiigemnt tubing con-

nections using an electronic leak detectok halide

torch, or liquid-soap solution.

c. Inspect all tield-wiring and factou-wiring connec-

tions. Be sure that connections are completed and

tight.

d. Inspect coil fins. If damaged during shipping and

handling, carefully straighten the fins with a tin

comb.

4. Verify the following conditions:

a. Make sure that condenser fan blade is correctly

positioned in the fan orifice. See Condenser-Fan

Adjustment section on page 47 for more details.

b. Make sure that air filter(s) is in place.

c. Make sure that condensate drain trap is filled with

water to ensure proper di'ainage.

d. Make sure that all tools and miscellaneous loose parts

have been removed.

START-UP

Use the following inforlnation and Start-Up Checklist on

page CL-I to check out unit PRIOR to start-up.

Unit Preparation -- Check that unit l'msbeen installed in

accordance with these installation instructions and all applica-

ble codes.

Compressor Mounting- Compressors are internally

spring mounted. Do not loosen or remove compressor hold-

down bolts.

Refrigerant Service Ports-- Each independent re-

frigerant system has a total of 3 Schmder-type service gage

ports per circuit. One port is located on the suction line, one on

the compressor dischmge line, and one on the liquid line. Be

sure that caps on the ports are tight.

Crankcase Heater(s)- Crankcase heaters are ener-

gized as long as there is power to the unit and the compressor is

not operating.

IMPORTANT: Unit power must be on for 24 hom.'sprior

to start-up. Otherwise, damage to compressor may

result.

Compressor Phasing

hnproper wiring will cause compressor stoppage and may

cause equipment damage. Correct wiring by switching

leads as indicated below.

On 3-phase units, it is important to be certain the compres-

sors are rotating in the proper direction. To determine whether

or not compressors are rotating in the proper direction, use a

phase-rotation meter on the unit input power to check for

L I -L2-L3 or clockwise rotation. If the compressor is rotating in

the wrong direction, the suction pressure will not diop and the

discharge pressure will not rise.

NOTE: Indoor or outdoor fan rotation direction may not

indicate proper input power phase sequence, as some 3-phase

units use single-phase fan motors. Check fan rotation where

applicable.

To correct the wrong compressor rotation direction, perform

the following procedure:

1. Turn offpower to the unit and lock out the power.

2. Switch any two of the incoming unit power leads.

3. Turn on power to the unit.

4. Verify corrected compressor rotation and fan rotation

where applicable.

Internal Wiring- Check all electrical connections in

unit control boxes; tighten as required.

Evaporator Fan- Fan belt and v_uiable pulleys are

factory-installed. See Tables 5-23 for fan performance data. Be

sure that fans rotate in the proper direction. See Table 24 for

air quantity limits. See Table 25 for evaporator fan motor

specifications. See Table 26 for accessory or factory-installed

options static pressure. See Table 27 for fan rpm at various

motor pulley settings. To alter fan performance, see Evaporator

Fan Performance Adjustment section on page 47.

Condenser Fans and Motors -- Condenser fans and

motols ;ue factory set. Refer to Condensel;Fan Adjustment

section (page 47) as required.

Return-Air Filters- Check that correct flters are in-

stalled in filter tracks (see Table 1). Do not operate unit without

return-air filters.

NOTE: For units with 4-in. filter option, units ale shipped with

standard 2-in. filtel_. To inst_fll 4-in. filters, tile filter spacers

must be removed.

Outdoor-Air Inlet Screens -- Outdoor-air inlet screens

must be in place before operating unit.

Gas Heat -- Verify gas pressures before turning on heat as

follows:

1. Turn off field-supplied manual gas stop, located external

to unit.

2. Connect pressure gage to supply gas tap, located on field-

supplied manual shutoff valve (see Fig. 14).

3. Connect pressure gage to manifold pressure tap.

4. Turn on feld-supplied manual gas stop. Provide a call for

heating stage 1.

5. After the unit has run for several minutes, verify tile

supply gas pressure is between 5.5 in. wg and 13.0 in. wg.

Provide a call for heating stage 2. Check manifold pres-

sure after 5 minutes of stage 2 operation. Manifold

pressure should be 3.00 in. wg. If manifold pressure must

be adjusted, refer to Gas Valve Adjustment section.

NOTE: Supply gas pressure must not exceed 13.0 in. wg.

6. Turn off unit.

7. Remove c_dl for heat.

AIRFLOW

(Cfm)

3500

4000

4500

5000

5500

6000

6500

7000

7500

8000

8500

Table 5 -- Fan Performance -- 48HJD020 Vertical Discharge Units*

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2 0.4 0.6 0.8 1.0

Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp

460 591 0.68 548 774 0.89 623 951 1.09 692 1126 1.29 755 1301 1.50

499 774 0.89 581 976 1.12 653 1170 1.35 717 1361 1.56 777 1551 1.78

538 990 1.14 617 1212 1.39 685 1423 1.64 746 1630 1.88 803 1835 2.11

579 1243 1.43 654 1485 1.71 719 1715 1.97 778 1938 2.23 832 2158 2.48

621 1536 1.77 693 1798 2.07 755 2045 2.35 811 2285 2.63 864 2520 2.90

664 1871 2.15 732 2152 2.48 792 2417 2.78 846 2673 3.07 897 2925 3.36

707 2250 2.59 772 2550 2.93 830 2834 3.26 883 3106 3.57 932 3373 3.88

751 2676 3.08 813 2994 3.44 869 3295 3.79 920 3585 4.12 967 3868 4.45

795 3150 3.62 855 3487 4.01 909 3805 4.38 958 4112 4.73 1004 4411 5.07

839 3676 4.23 897 4029 4.63 949 4366 5.02 997 4689 5.39 1042 5004 5.75

884 4253 4.89 940 4625 5.32 990 4978 5.73 1037 5318 6.12 1080 5649 6.50

AIRFLOW

(Cfm)

3500

4000

4500

5000

5500

6000

6500

7000

7500

8000

8500

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.2 1.4 1.6 1.8 2.0

Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp

814 1476 1.70 871 1650 1.90 924 1825 2.10 975 1999 2.30 1023 2173 2.50

834 1740 2.00 888 1930 2.22 939 2119 2.44 988 2308 2.65 1035 2497 2.87

857 2039 2.35 909 2243 2.58 958 2446 2.81 1005 2650 3.05 1051 2853 3.28

884 2376 2.73 933 2594 2.98 980 2811 3.23 1026 3028 3.48 1070 3244 3.73

913 2753 3.17 960 2984 3.43 1006 3215 3.70 1049 3445 3.96 1092 3674 4.23

945 3172 3.65 990 3417 3.93 1034 3662 4.21 1076 3905 4.49 1117 4147 4.77

978 3636 4.18 1022 3895 4.48 1064 4153 4.78 1104 4409 5.07 1144 4665 5.37

1012 4145 4.77 1055 4419 5.08 1095 4691 5.39 1135 4960 5.70 1173 5229 6.01

1047 4703 5.41 1089 4992 5.74 1128 5277 6.07 1167 5561 6.40 1204 5842 6.72

1084 5311 6.11 1124 5615 6.46 1163 5915 6.80 1200 6211 7.14 1236 6506 7.48

1121 5972 6.87 1160 6290 7.23 1198 6604 7.60 1234 6914 7.95 1269 7223 8.31

LEGEND Refer to page 27 for general Fan Performance Data notes.

Bhp -- Brake Horsepower Input to Fan

Watts -- Input Watts to Motor

*Motor drive ranges:

Low Range: Not Used

Mid-Low Range: 647-886 (208/230 and 460-v), 810-1072 (575-v)

Mid-High Range: 897-1139 (208/230 and 460-v), 873-1108 (575-v)

High Range: 1078-1274

All other rpms require field-supplied drive.

NOTE: Maximum continuous bhp is:

Low Range: Not Used

Mid-Low Range: 4.25 (208/230 and 460-v), 3.45 (575-v)

Mid-High Range: 5.75

High Range: 8.63

AIRFLOW

(Cfm)

350O

4000

4500

5000

5500

6000

6500

7000

7500

8000

8500

Table 6 -- Fan Performance -- 48HJE020 Vertical Discharge Units*

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2 0.4 0.6 0.8 1.0

Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp

470 611 0.70 556 791 0.91 630 967 1.11 697 1141 1.31 760 1314 1.51

511 802 0.92 691 1001 1.16 661 1194 1.37 725 1383 1.59 784 1572 1.81

553 1029 1.18 629 1248 1.44 695 1458 1.68 756 1663 1.91 812 1866 2.16

597 1297 1.49 669 1534 1.76 732 1761 2.03 789 1982 2.28 843 2201 2.53

641 1606 1.85 709 1862 2.14 770 2106 2.42 825 2343 2.70 876 2577 2.96

686 1961 2.26 751 2234 2.57 809 2495 2.87 862 2749 3.16 911 2997 3.45

732 2363 2.72 794 2653 3.05 849 2931 3.37 900 3201 3.68 948 3465 3.99

779 2816 3.24 837 3122 3.59 891 3416 3.93 940 3702 4.26 986 3981 4.58

826 3320 3.82 882 3642 4.19 933 3953 4.66 980 4254 4.89 1025 4549 6.23

873 3879 4.46 926 4217 4.86 976 4542 5.22 1021 4860 5.59 1065 5169 6.96

921 4496 6.17 972 4847 6.57 1019 5189 5.97 1063 6621 6.35 1106 5846 6.72

AIRFLOW

(Cfm)

3500

4000

4500

5000

5500

6000

6500

7000

7500

8000

8500

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.2 1.4 1.6 1.8 2.0

Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp

818 1488 1.71 874 1661 1.91 927 1835 2.11 978 2008 2.31 1026 2182 2.51

840 1760 2.02 893 1948 2.24 943 2136 2.46 992 2324 2.67 1039 2512 2.89

865 2068 2.38 915 2270 2.61 964 2472 2.84 1011 2673 3.07 1056 2876 3.31

893 2417 2.78 942 2632 3.03 988 2848 3.28 1033 3063 3.52 1076 3278 3.77

925 2808 3.23 971 3037 3.49 1016 3266 3.76 1059 3494 4.02 1100 3721 4.28

958 3243 3.73 1003 3486 4.01 1045 3728 4.29 1087 3970 4.57 1127 4210 4.84

993 3725 4.28 1036 3982 4.58 1077 4238 4.87 1117 4492 5.17 1156 4745 6.46

1029 4256 4.90 1071 4528 6.21 1111 4797 5.52 1150 5064 5.82 1187 5330 6.13

1067 4838 6.56 1107 5124 6.89 1146 5407 6.22 1184 5688 6.54 1220 5967 6.86

1106 5474 6.30 1145 5774 6.64 1182 6071 6.98 1219 6365 7.32 1254 6657 7.66

1145 6165 7.09 1183 6479 7.45 1220 6790 7.81 1255 7098 8.16 1290 7403 8.51

LEGEND Refer to page 27 for general Fan Performance Data notes.

Bhp -- Brake Horsepower Input to Fan

Watts -- Input Watts to Motor

*Motor drive ranges:

Low Range: Not Used

Mid-Low Range: 647-886 (208/230 and 460-v), 810-1072 (575-v)

Mid-High Range: 897-1139 (206/230 and 480-v), 673-1108 (575-v)

High Range: 1078-1274

All other rpms require field-supplied drive.

NOTE: Maximum continuous bhp is:

Low Range: Not Used

Mid-Low Range: 4.25 (208/230 and 460-v), 3.45 (575-v)

Mid-High Range: 5.76

High Range: 8.63

AIRFLOW

(Cfm)

3500

4000

4500

5000

5500

6000

6500

7000

7500

8000

8500

Table 7 -- Fan Performance -- 48HJF020 Vertical Discharge Units*

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2 0.4 0.6 0.8 1.0

Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp

470 611 0.70 556 791 0.91 630 967 1.11 697 1141 1.31 760 1314 1.51

511 802 0.92 591 1001 1.15 661 1194 1.37 725 1383 1.59 784 1572 1.81

553 1029 1.18 629 1248 1.44 695 1458 1.68 756 1663 1.91 812 1866 2.15

597 1297 1.49 669 1534 1.76 732 1761 2.03 789 1982 2.28 843 2201 2.53

641 1606 1.85 709 1862 2.14 770 2106 2.42 828 2343 2.70 876 2577 2.96

686 1961 2.26 751 2234 2.57 809 2495 2.87 862 2749 3.16 911 2997 3.45

732 2363 2.72 794 2653 3.05 849 2931 3.37 900 3201 3.68 948 3465 3.99

779 2815 3.24 837 3122 3.59 891 3416 3.93 940 3702 4.26 986 3981 4.58

826 3320 3.82 882 3642 4.19 933 3953 4.55 980 4254 4.89 1025 4549 5.23

873 3879 4.46 926 4217 4.85 975 4542 5.22 1021 4860 5.59 1065 5169 5.95

921 4495 5.17 972 4847 5.57 1019 5189 5.97 1063 5521 6.35 1105 5846 6.72

AIRFLOW

(Cfm)

3500

4000

4500

5000

5500

6000

6500

7000

7500

8000

8500

AVAILABLE EXTERNAL STATIC PRESSURE (in.

1.2 1.4 1.6

Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm

818 1488 1.71 874 1661 1.91 927 1835 2.11 978

840 1760 2.02 893 1948 2.24 943 2136 2.46 992

865 2068 2.38 915 2270 2.61 964 2472 2.84 1011

893 2417 2.78 942 2632 3.03 988 2848 3.28 1033

925 2808 3.23 971 3037 3.49 1016 3266 3.76 1059

958 3243 3.73 1003 3486 4.01 1045 3728 4.29 1087

993 3725 4.28 1036 3982 4.58 1077 4238 4.87 1117

1029 4256 4.90 1071 4528 5.21 1111 4797 5.52 1150

1067 4838 5.56 1107 5124 5.89 1146 5407 6.22 1184

1106 5474 6.30 1145 5774 6.64 1182 6071 6.98 1219

1145 6165 7.09 1183 6479 7.45 1220 6790 7.81 1255

LEGEND

wg)

1.8 2.0

Watts Bhp Rpm Watts Bhp

2008 2.31 1026 2182 2.51

2324 2,67 1039 2512 2,89

2673 3,07 1056 2876 3,31

3063 3,52 1076 3278 3,77

3494 4.02 1100 3721 4.28

3970 4.57 1127 4210 4.84

4492 5.17 1156 4745 5.46

5064 5,82 1187 5330 6,13

5688 6.54 1220 5967 6.86

6365 7,32 1254 6657 7.66

7098 8.16 1290 7403 8.51

Refer to page 27 for general Fan Performance Data notes.

Bhp -- Brake Horsepower Input to Fan

Watts -- Input Watts to Motor

*Motor drive ranges:

Low Range: Not Used

Mid-Low Range: 647-886 (208/230 and 460-v), 810-1072 (575-v)

Mid-High Range: 897-1139 (208/230 and 460-v), 873-1108 (575-v)

High Range: 1078-1274

All other rpms require field-supplied drive.

NOTE: Maximum continuous bhp is:

Low Range: Not Used

Mid-Low Range: 4.25 (208/230 and 460-v), 3.45 (575-v)

Mid-High Range: 5.75

High Range: 8.63

AIRFLOW

(Cfm)

5,000

5,500

6,000

6,500

7,000

7,500

8,000

8,500

9,000

9,500

10,000

Table 8 -- Fan Performance -- 48HJD024 Vertical Discharge Units*

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2 0.4 0.6 0.8 1.0

Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp

590 1276 1.47 683 1516 1.74 727 1745 2.01 788 1968 2.26 840 2189 2.52

633 1579 1.82 703 1838 2.11 764 2084 2.40 820 2324 2.67 872 2560 2.94

677 1925 2.21 744 2203 2.53 803 2467 2.84 857 2723 3.13 907 2974 3.42

722 2317 2.67 786 2614 3.01 842 2896 3.33 894 3167 3.64 942 3434 3.95

767 2758 3.17 828 3073 3.53 883 3371 3.88 933 3660 4.21 979 3942 4.53

813 3250 3.74 871 3582 4.12 924 3897 4.48 972 4202 4.83 1017 4500 5.18

859 3795 4.36 915 4143 4.77 966 4475 5.15 1012 4797 5.52 1056 5110 5.88

906 4394 5.05 959 4759 5.47 1008 5107 5.87 1053 5445 6.26 1096 5774 6.64

952 5051 5.81 1004 5432 6.25 1051 5797 6.67 1095 6150 7.07 1136 6494 7.47

999 5767 6.63 1049 6163 7.09 1094 6544 7.53 1137 6913 7.95 1177 7272 8.36

1047 6544 7.53 1094 6956 8.00 1138 7352 8.46 1180 7736 8.90 1219 8111 9.33

AIRFLOW

(Cfm)

5,000

5,500

6,000

6,500

7,000

7,500

8,000

8,500

9,000

9,500

10,000

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.2 1.4 1.6 1.8 2.0

Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp

891 2408 2,77 940 2625 3,02 987 2843 3,27 1032 3060 3,52 1076 3277 3.77

921 2792 3.21 968 3024 3.48 1014 3255 3.74 1057 3485 4.01 1099 3716 4.27

954 3221 3.70 999 3467 3.99 1042 3711 4.27 1084 3955 4.55 1125 4198 4.83

988 3696 4.25 1032 3956 4.55 1073 4214 4.85 1114 4470 5.14 1153 4726 5.44

1024 4219 4.85 1066 4493 5.17 1106 4764 5.48 1145 5034 5.79 1183 5303 6.10

1060 4792 5.51 1101 5080 5.84 1140 5365 6.17 1178 5649 6.50 1215 5930 6.82

1098 5417 6.23 1138 5719 6.58 1176 6018 6.92 1213 6315 7.26 1249 6610 7.60

1137 6096 7.01 1175 6413 7.38 1212 6726 7.74 1248 7036 8.09 1283 7344 8.45

1176 6831 7.86 1214 7163 8.24 1250 7490 8.61 1285 7814 8.99 1319 8135 9.36

1216 7624 8.77 1253 7970 9.17 1288 8312 9.56 1322 8649 9.95 1355 8984 10.33

1256 8478 9.75 1292 8838 10.16 1327 9193 10.57 1360 9545 10.98 1393 9893 11.38

LEGEND

Bhp -- Brake Horsepower Input to Fan

Watts -- Input Watts to Motor

*Motor drive ranges:

Low Range: 685-939 (208/230 and 460-v), 751-954 (575-v)

Mid-Low Range: 949-1206

Mid-High Range: 941-1176

High Range: 1014-1297

All other rpms require field-supplied drive.

Refer to page 27 for general Fan Performance Data notes.

NOTE: Maximum continuous bhp is:

Low Range: 4.25 (208/230 and 460-v), 5.75 (575-v)

Mid-Low Range: 5.75

Mid-High Range: 8.63

High Range: 11.50

AIRFLOW

(Cfm)

5,000

5,500

6,000

6,500

7,000

7,500

8,000

8,500

9,000

9,500

10,000

Table 9 -- Fan Performance -- 48HJE024 Vertical Discharge Units*

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2 0.4 0.6 0.8 1.0

Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp

607 1329 1.53 677 1565 1.80 740 1791 2.06 797 2013 2.31 850 2231 2.57

652 1648 1.90 719 1902 2.19 779 2145 2.47 833 2382 2.74 884 2616 3.01

699 2013 2,32 763 2285 2.63 819 2545 2.93 872 2798 3,22 921 3046 3.50

746 2428 2,79 807 2716 3.12 861 2993 3.44 911 3262 3,75 958 3525 4.05

794 2895 3,33 851 3198 3.68 904 3491 4.02 952 3776 4,34 998 4055 4.66

842 3415 3,93 897 3735 4.30 947 4043 4.65 994 4343 5.00 1038 4637 5.33

891 3992 4,59 943 4327 4.98 991 4650 5.35 1036 4966 5,71 1079 5274 6.07

940 4628 5,32 990 4977 5.72 1036 5316 6.11 1080 5646 6.49 1121 5970 6.87

990 5325 6.12 1037 5688 6.54 1082 6042 6.95 1124 6386 7,35 1163 6724 7.73

1039 6085 7.00 1085 6462 7.43 1128 6829 7.85 1168 7188 8.27 1207 7541 8.67

1089 6911 7.95 1133 7301 8.40 1174 7682 8.83 1213 8055 9.26 1251 8421 9.69

AIRFLOW

(Cfm)

5,000

5,500

6,000

6,500

7,000

7,500

8,000

8,500

9,000

9,500

10,000

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.2 1.4 1.6 1.8 2.0

Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp

900 2448 2,82 949 2664 3,06 995 2879 3.31 1040 3095 3.56 1083 3310 3.81

933 2847 3.27 979 3077 3.54 1023 3305 3.80 1066 3534 4.06 1108 3762 4.33

967 3292 3.79 1011 3535 4.07 1054 3778 4.35 1095 4019 4.62 1135 4260 4.90

1003 3785 4.35 1046 4043 4.65 1087 4298 4.94 1127 4553 5.24 1165 4806 5.53

1041 4330 4.98 1082 4601 5.29 1122 4870 5.60 1160 5138 5.91 1197 5404 6.22

1079 4926 5.67 1119 5212 5.99 1158 5495 6.32 1195 5776 6.64 1231 6055 6.96

1119 5578 6.42 1158 5878 6.76 1195 6174 7.10 1231 6468 7.44 1267 6761 7.78

1160 6288 7.23 1198 6601 7.59 1234 6912 7.95 1269 7219 8.30 1303 7524 8.65

1202 7056 8.12 1238 7384 8.49 1273 7708 8.87 1308 8029 9.23 1341 8347 9.60

1244 7887 9.07 1279 8228 9.46 1314 8566 9.85 1347 8900 10.24 1379 9231 10.62

1287 8781 10.10 1321 9137 10.51 1355 9488 10.91 1387 9836 11.31 -- -- --

LEGEND

Bhp -- Brake Horsepower Input to Fan

Watts -- Input Watts to Motor

*Motor drive ranges:

Low Range: 685-939 (208/230 and 460-v), 751-954 (575-v)

Mid-Low Range: 949-1206

Mid-High Range: 941-1176

High Range: 1014-1297

All other rpms require field-supplied drive.

Refer to page 27 for general Fan Performance Data notes.

NOTE: Maximum continuous bhp is:

Low Range: 4.25 (208/230 and 460-v), 5.75 (575-v)

Mid-Low Range: 5.75

Mid-High Range: 8.63

High Range: 11.50

Table 10 -- Fan Performance -- 48HJF024 Vertical Discharge Units*

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

AIRFLOW

(Cfm) 0.2 0.4 0.6 0.8 1.0

Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts

607 1329 1.53 677 1565 1.80 740 1791 2.06 797 2013 2.31 850 2231

652 1648 1,90 719 1902 2.19 779 2145 2,47 833 2382 2.74 884 2616

699 2013 2,32 763 2285 2.63 819 2545 2,93 872 2798 3.22 921 3046

746 2428 2,79 807 2716 3.12 861 2993 3,44 911 3262 3.75 958 3525

794 2895 3,33 851 3198 3.68 904 3491 4,02 952 3776 4.34 998 4055

842 3415 3,93 897 3735 4.30 947 4043 4,65 994 4343 5.00 1038 4637

891 3992 4,59 943 4327 4.98 991 4650 5.35 1036 4966 5.71 1079 5274

940 4628 5.32 990 4977 5.72 1036 5316 6,11 1080 5646 6.49 1121 5970

990 5325 6,12 1037 5688 6,54 1082 6042 6.95 1124 6386 7.35 1163 6724

1039 6085 7.00 1085 6462 7.43 1128 6829 7.85 1168 7188 8.27 1207 7541

1089 6911 7.95 1133 7301 8.40 1174 7682 8.83 1213 8055 9.26 1251 8421

5,000

5,500

6,000

6,500

7,000

7,500

8,000

8,500

9,000

9,500

10,000

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

AIRFLOW

(Cfm)

5,000

5,500

6,000

6,500

7,000

7,500

8,000

8,500

9,000

9,500

10,000

1.2 1.4 1.6 1.8 2.0

Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts

900 2448 2.82 949 2664 3.06 995 2879 3.31 1040 3095 3.56 1083 3310

933 2847 3.27 979 3077 3.54 1023 3305 3.80 1066 3534 4.06 1108 3762

967 3292 3.79 1011 3535 4.07 1054 3778 4.35 1095 4019 4.62 1135 4260

1003 3785 4.35 1046 4043 4.65 1087 4298 4.94 1127 4553 5.24 1165 4806

1041 4330 4.98 1082 4601 5.29 1122 4870 5.60 1160 5138 5.91 1197 5404

1079 4926 5.67 1119 5212 5.99 1158 5495 6.32 1195 5776 6.64 1231 6055

1119 5578 6.42 1158 5878 6.76 1195 6174 7.10 1231 6468 7.44 1267 6761

1160 6288 7.23 1198 6601 7.59 1234 6912 7.95 1269 7219 8.30 1303 7524

1202 7056 8.12 1238 7384 8.49 1273 7708 8.87 1308 8029 9.23 1341 8347

1244 7887 9.07 1279 8228 9.46 1314 8566 9.85 1347 8900 10.24 1379 9231

1287 8781 10.10 1321 9137 10.51 1355 9488 10.91 1387 9836 11.31 -- --

LEGEND

Bhp -- Brake Horsepower Input to Fan

Watts -- Input Watts to Motor

*Motor drive ranges:

Low Range: 685-939 (208/230 and 460-v), 751-954 (575-v)

Mid-Low Range: 949-1206

Mid-High Range: 941-1176

High Range: 1014-1297

All other rpms require field-supplied drive.

Refer to page 27 for general Fan Performance Data notes.

NOTE: Maximum continuous bhp is:

Low Range: 4.25 (208/230 and 460-v), 5.75 (575-v)

Mid-Low Range: 5.75

Mid-High Range: 8.63

High Range: 11.50

Bhp

2.57

3.01

3.50

4.05

4.66

5.33

6.07

6.87

7.73

8.67

9.69

Bhp

3.81

4.33

4.90

5.53

6.22

6.96

7.78

8.65

9.60

10.62

AIRFLOW

(Cfm)

6,500

7,000

7,500

8,000

8,500

9,000

9,500

10,000

10,500

11,000

11,500

12,000

12,500

Table 11 -- Fan Performance -- 48HJD028 Vertical Discharge Units*

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2 0.4 0.6 0.8 1.0

Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp

750 2,468 2.84 806 2,767 3.18 854 3,031 3.49 898 3,298 3.79 943 3,584 4.12

797 2,942 3.38 853 3,276 3.77 899 3,587 4.09 941 3,832 4.41 982 4,118 4.74

845 3,468 3.99 900 3,840 4.42 945 4,142 4.76 985 4,430 5.09 1024 4,721 5.43

892 4,045 4.65 948 4,462 5.13 991 4,789 5.51 1030 5,092 5.86 1067 5,391 6.20

939 4,677 5.38 995 5,141 5.91 1038 5,497 6.32 1076 5,818 6.69 1112 6,129 7.05

986 5,364 6.17 1042 5,882 6.76 1085 6,269 7.21 1122 6,611 7.60 1157 6,936 7.98

1033 6,108 7.03 1090 6,684 7.69 1132 7,105 8.17 1169 7,470 8.59 1203 7,813 8.99

1079 6,911 7.95 1137 7,550 8.68 1180 8,007 9.21 1216 8,399 9.66 1249 8,761 10.08

1126 7,773 8.94 1184 8,480 9.75 1227 8,978 10.33 1263 9,399 10.81 1296 9,782 11.25

1172 8,696 10.00 1232 9,475 10.90 1274 10,017 11.52 1310 10,468 12.04 1342 10,876 12.81

1219 9,681 11.13 1279 10,539 12.12 1322 11,127 12.80 1357 11,611 13.35 -- -- --

1268 10,732 12.34 1326 11,669 13.42 .........

1311 11,848 13.63 ............

AIRFLOW

(Cfm)

6,500

7,000

7,500

8,000

8,500

9,000

9,500

10,000

10,500

11,000

11,500

12,000

12,500

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.2 1.4 1.6 1.8 2.0

Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp

988 3,900 4.49 1035 4,250 4.89 1082 4,634 5.33 1130 5,053 5.81 1177 5,499 6.32

1024 4,426 5.09 1066 4,760 5.48 1109 5,126 5.90 1153 5,524 6.35 1197 5,953 6.85

1063 5,026 5.78 1101 5,351 6.15 1141 5,702 6.56 1181 6,081 6.99 1222 6,490 7.46

1104 5,698 6.55 1140 6,020 6.92 1176 6,361 7.32 1213 6,727 7.74 1251 7,118 8.19

1146 6,443 7.41 1180 6,765 7.78 1214 7,103 8.17 1249 7,489 8.58 1283 7,837 9.01

1190 7,289 8.35 1222 7,886 8.73 1255 7,925 9.11 1287 8,276 9.52 1319 8,645 9.94

1235 8,148 9.37 1266 8,483 9.76 1296 8,824 10.15 1327 9,176 10.55 1357 9,541 10.97

1280 9,111 10.48 1310 9,456 10.88 1340 9,804 11.28 1369 10,158 11.68 1398 10,822 12.10

1326 10,147 11.67 1355 10,505 12.08 1384 10,862 12.49 ......

1372 11,259 12.95 ............

LEGEND

Bhp -- Brake Horsepower Input to Fan

Watts -- Input Watts to Motor

*Motor drive ranges:

Low Range: 687-873

Mid-Low Range: 805-1007

Mid-High Range: 941-1176

High Range: 1014-1297

All other rpms require field-supplied drive.

Refer to page 27 for general Fan Performance Data notes.

NOTE: Maximum continuous bhp is:

Low Range: 5.75

Mid-Low Range: 5.75

Mid-High Range: 8.63

High Range: 11.80

2.5

AIRFLOW

(Cfm)

6,500

7,000

7,500

8,000

8,500

9,000

9,500

10,000

10,500

11,000

11,500

12,000

12,500

Table 12 -- Fan Performance -- 48HJE028 Vertical Discharge Units*

0.2

Rpm Watts Bhp

775 2,600 2.99

826 3,115 3.58

878 3,690 4.24

929 4,326 4.98

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.4 0.6 0.8 1.0

Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp

825 2,872 3.30 871 3,130 3.60 915 3,400 3.91 959 3,692 4.25

875 3,408 3.92 918 3,679 4.23 959 3,954 4.55 1000 4,245 4.88

925 4,006 4.61 966 4,292 4.94 1005 4,575 5.26 1043 4,868 5.60

975 4,667 5.37 1015 4,970 5.72 1052 5,265 6.06 1088 5,564 6.40

981 5,029 5.78 1026 5,395 6.20 1064 5,717 6.58 1100 6,025 6.93 1134 6,332 7.28

1033 5,799 6.67 1076 6,191 7.12 1114 6,533 7.51 1148 6,856 7.89 1181 7,173 8.25

1085 6,640 7.64 1128 7,058 8.12 1164 7,421 8.54 1198 7,761 8.93 1229 8,091 9.31

1137 7,553 8.69 1179 8,000 9.20 1214 8,385 9.64 1247 8,741 10.05 1278 9,086 10.45

1190 8,542 9.82 1230 9,016 10.37 1265 9,424 10.84 1297 9,799 11.27 1327 10,158 11.68

1242 9,609 11.05 1282 10,111 11.63 1316 10,542 12.12 1347 10,937 12.58 1376 11,311 13.01

1294 10,756 12.37 1333 11,287 12.98 1367 11,741 13.50 ......

1347 11,985 13.78 ............

AIRFLOW

(Cfm)

6,500

7,000

7,500

8,000

8,500

9,000

9,500

10,000

10,500

11,000

11,500

12,000

12,500

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.2 1.4 1.6 1.8 2.0

Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp

1004 4,016 4.62 1050 4,374 5.03 1098 4,769 5.48 1145 5,195 5.97 1192 5646 6.49

1041 4,559 5.24 1083 4,902 5.64 1126 5,277 6.07 1170 5,685 6.54 1214 6122 7.04

1081 5,179 5.96 1120 5,512 6.34 1159 5,872 6.75 1199 6,261 7.20 1240 6680 7.68

1124 5,875 6.76 1160 6,203 7.13 1196 6,553 7.54 1233 6,928 7.97 1270 7329 8.43

1168 6,647 7.64 1202 6,974 8.02 1235 7,318 8.42 1269 7,684 8.84 1304 8071 9.28

1214 7,495 8.62 1245 7,825 9.00 1277 8,168 9.39 1309 8,527 9.81 1341 8905 10.24

1260 8,421 9.69 1290 8,756 10.07 1320 9,100 10.47 1351 9,457 10.88 1381 9830 11.31

1308 9,425 10.84 1337 9,768 11.23 1365 10,116 11.63 1394 10,474 12.05 -- -- --

1356 10,510 12.09 1384 10,862 12.49 .........

LEGEND

Bhp -- Brake Horsepower Input to Fan

Watts -- Input Watts to Motor

*Motor drive ranges:

Low Range: 687-873

Mid-Low Range: 805-1007

Mid-High Range: 941-1176

High Range: 1014-1297

All other rpms require field-supplied drive.

Refer to page 27 for general Fan Performance Data notes.

NOTE: Maximum continuous bhp is:

Low Range: 5.75

Mid-Low Range: 5.75

Mid-High Range: 8.63

High Range: 11.50

AIRFLOW

(Cfm)

6,500

7,000

7,500

8,000

8,500

9,000

9,500

10,000

10,500

11,000

11,500

12,000

12,500

Table 13 -- Fan Performance -- 48HJF028 Vertical Discharge Units*

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2 0.4 0.6 0.8 1.0

Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp

775 2,600 2.99 825 2,872 3.30 871 3,130 3.60 915 3,400 3.91 959 3,692 4.25

826 3,115 3.58 875 3,408 3.92 918 3,679 4.23 959 3,954 4.55 1000 4,245 4.88

878 3,690 4.24 925 4,006 4.61 966 4,292 4.94 1005 4,575 5.26 1043 4,868 5.60

929 4,326 4.98 975 4,667 5.37 1015 4,970 5.72 1052 5,265 6.06 1088 5,664 6.40

981 5,029 5.78 1026 5,395 6.20 1064 5,717 6.58 1100 6,025 6.93 1134 6,332 7.28

1033 5,799 6.67 1076 6,191 7.12 1114 6,533 7.51 1148 6,856 7.89 1181 7,173 8.25

1085 6,640 7.64 1128 7,058 8.12 1164 7,421 8.54 1198 7,761 8.93 1229 8,091 9.31

1137 7,563 8.69 1179 8,000 9.20 1214 8,385 9.64 1247 8,741 10.06 1278 9,086 10.45

1190 8,542 9.82 1230 9,016 10.37 1265 9,424 10.84 1297 9,799 11.27 1327 10,158 11.68

1242 9,609 11.05 1282 10,111 11.63 1316 10,542 12.12 1347 10,937 12.68 1376 11,311 13.01