CARRIER Package Units(both Units Combined) Manual L0520548
User Manual: CARRIER CARRIER Package Units(both units combined) Manual CARRIER Package Units(both units combined) Owner's Manual, CARRIER Package Units(both units combined) installation guides
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Single-Package 50TFF004-007 50TM004-007 Rooftop Cooling Units Installation, Start-Up and Service Instructions CONTENTS SAFETY CONSIDERATIONS ......................... INSTALLATION ................................... Step 1 -- Provide Unit Support ...................... • ROOF CURB • SLAB MOUNT • ALTERNATE UNIT SUPPORT Step 2 -- Field Fabricate Ductwork .................. Step 3 -- Install External Trap for Condensate Drain ................................. Step 4 -- Rig and Place Unit ......................... • POSITIONING Step 5 -- Make Electrical Connections .............. • FIELD POWER SUPPLY • FIELD CONTROL WIRING Step 6Adjust Factory-Installed Options ......... • MANUAL OUTDOOR-AIR DAMPER • CONVENIENCE OUTLET • NOVAR CONTROLS • PREMIERLINK TM CONTROL • OPTIONAL ECONOMI$ER IV AND ECONOMI$ER2 • ECONOMI$ER IV STANDARD SENSORS • ECONOMI$ER IV CONTROL MODES Step 7 -- Adjust Evaporator-Fan Speed ............ • DIRECT-DRIVE MOTORS • BELT-DRIVE MOTORS PRE-START-UP ..................................... START-UP ....................................... SERVICE ........................................ TROUBLESHOOTING ............................ INDEX .............................................. START-UP CHECKLIST .......................... SAFETY Page 1 1-47 l 2 2 4 Before performing service or maintenance operations on unit, turn off main power switch to unit and install lockout tag on disconnect. Ensure voltage listed on unit &Lta plate agrees with electrical supply provided for the unit. Electrical shock could cause serious personal injury. INSTALLATION 9 19 Unit is shipped in the vertical dischguge configuration. To convert to horizontal configuration, remove screws from side duct opening covers and remove covers. Using the same screws, install covers on vertical duct openings with the insulation-side down. Seals around duct openings must be tight. See Fig. 1. Step 1 -- Provide 31 48 48-50 51-54 55-58 59 CL-l Untrained personnel can pedorm basic maintenance functions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel. When working on ah-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply. IMPORTANT: The gasketing of is critical for a watertight seal. with the roof curb as shown applied gasket can _dso result in pedbrmance. Printed in U,SA. the unit to the roof curb Install gasket supplied in Fig. 2. Improperly air leaks and poor unit Curb should be level. This is necessary for unit drain to function properly. Unit leveling tolerances are shown in Fig. 3. Refer to Accessory Roof Curb Installation Instructions for additional infomtation as required. reserves the right to discontinue, or change at any time, specifications Catalog No. 04-53500010-01 Unit Support ROOF CURB -- Assemble and install accesso U roof curb in accor&mce with instructions shipped with curb. See Fig. 2. Install insulation, cant strips, roofing felt, and counter flashing as shown. Ductwork must be attached to curb, not to unit. If electric or control power is to be routed through rite basepan, attach the accessory thru-the-bottom service connections to the basepan in accor&mce with the accessory installation instructions. Connection must be installed b@re unit is set on roof (_rb. CONSIDERATIONS Installation and servicing ah-conditioning equipment can be hazardous due to system pressure and electrical components. Only tlained and qualified service personnel should install, repair, or service air-conditioning equipment. Manufacturer Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguishers available for _dl brazing operations. or designs Form 50T-5SI without notice and without incurring obligations. Pg 1 9-05 Replaces: 50T-3SI SLAB MOUNT (Horizontal Units Only) -- Provide a level conclete slab that extends a minimum of 6 in. beyond unit cabinet. [nst_dl a gravel apron in front of condenser coil air inlet to prevent grass and foliage from obstructing airflow. not exceed 0.35 in. wg with economizer economizel: Step 3 -- -- The unit's 3/4-in. condensate drain connections are located at the bottom and side of the unit. Unit discharge connections do not determine the use of &'ain connections; either drain connection can be used with vertical or horizont;fl applications. When using the standard side drain connection, make sure the red plug in the alternate bottom connection is tight before inst;dling the unit. To use the bottom drain connection for a roof curb installation, lelocate the factory-installed red plug from the bottom connection to file side connection. See Fig. 4. The piping for the condensate drain and external trap can be completed after the unit is in place. Tile center drain plug looks like a star connection, howevek it can be removed with a l/2-in, socket drive extension. Step 2 -- Field Fabricate Ductwork -- Secure _fll ducts to roof curb and building structure on vertical discharge units. Do not connect dm_'ork to unit. For horizontal applications, field-supplied flanges should be attached to horizontal discharge openings and all ductwork should be attached to the flanges. Insulate and weatherproof all extern_d ductwork, joints, and roof openings with counter flashing and mastic in accor&mce with applicable codes. space must All units must have an extern;d trap for condensate drainage. Install a trap at least 4 in. deep and protect against freezeup. If drain line is installed downsneam from the external trap, pitch the line away from the unit at 1 in. per 10 fl of run. Do not use a pipe size sm;dler than the unit connection (3/4-in.). See Fig. 5. be If a plenum return is used on a vertical unit, the return should be ducted through the roof deck to comply with applicable fire codes. A minimum clearance is not requiled around ductwoN. Cabinet return-air static pressure (a negative condition) should REMOVABLE HORIZONTAL ,,,,,,% RETURN DUCT OPENING COVER \ \ \ \ \ \ \ \ ___ Trap for Condensate Drain NOTE: Horizontal units may be installed on a roof curb if required. ALTERNATE UNIT SUPPORT -- When file curb or a&_pter cannot be used, support the unit with sleepers using the curb or adapter support area. If sleepel.s ctmnot be used, suppoll the long sides of the unit with a minimum of 3 equally spaced 4-in. x 4-in. pads on each side. Ducts passing through an unconditioned insulated and covered with a vapor b_uriel: Install External or 0.45 in. wg without REMOVABLE HORIZONTAL SUPPLY DUCT OPENING COVER Fig. 1 -- Horizontal Conversion Panels , CONNECTOR PKG. ACCY, t t B "C'RB-T_IP-W-R0-01"A_'11 "C-_'T_IP-W-R6-'O_'A_'I 1 CRBTMPWROO3A01 ......... CRBTMPWROO4A01 I 4 I _'T 7 t t C DRAIN HOLE -, I I GAS ........ r t t POWER t CONTROL t I - "s/_,-I-_/_, [19] N-P_ r .... I [19] NPT r _1_4,,T3£7 z i I I 1 -9 /16 1 -4 [551] I [406] " " I" " I 1 /4 [44,5] -RBo-P_tT_- " ACCESSORY IACCESSORY I PWR s - i [12.7] NPT I I I [12,7] NPT II 7. I_ 1 I C / \ / I t \ \ J \\ I i I I I \ I / \ r.r4 ,L'b- / I t ',___1 / _ 1 I I / i i I I t I 1 I I (SUPPLIED WITH I TYPICAL (FIELD BUPPL]ED) DUCT [FIELD I CANT 1 I 1 I I I 1 I 1 I 1 BUPPLY AIR I I OPENING I 1_ T O 7/1B" Ell] HEADS) 7[504_, 13/1BB3_J 1"1 5IDES 2" FLASHING SUPPLIED) BTRIP BUPPL]ED) (FIELD MATERIAL BUPPLIED) 7 518" [8 I I RIGID INSULATION (FIELD SUPPLIED) I I O" 11' (4) I C I Direction of airflow. FELT SUPPLIED) [FIELD 1 J I O" 50TFF, TM 004-007 O" 7116" I [BOLT I- L356]_1 2'@" LI [_610--- CURB) I 1" 1 7/15" ]41] UNIT SIZE 8. Connector packages CRBTMPWROO1A01 and 002A01 are for thru-the-curb type gas. Packages CRBTMPWROO3A01 and 004A01 are for thruthe-bottom type gas connections. 1 I B" 783 i 1 I 3" ?B] -' NOTES: 1. Roof curb accessory is shipped disassembled. 2. Insulated panels. 3. Dimensions in [ ] are in millimeters. 4. Roof curb: galvanized steel. 5. Attach ductwork to curb (flanges of duct rest on curb). 6. Service clearance: 4 ft on each side. C I A CRRFCURB001A01 tI" ___.-I, CRRFCURBOO2A01 /2•1 3 I [12 7] NPT I /4" 19 NPT I I- -'_ _ - 4, ...... I I lOl/_lPT I 11/4•'[31.7] I t [334]liB" (BOLT 0 ?/1B" [11] HEADS) OPEN(NO FOR BASEPAN ENTRY SERVICE (SEE NOTE #8) 0' 2 1/2" • A • [7B] 0" O 7/1B" A B" O" [914] O" HEADS) [11] LT O 7/1B" • E._ _A [BOLT I • O" 3 1/4" [83] SEE NOTE _2 t GAB BERV[CE PLATE [BEE NOTE I • O" O 1/4"E7] @ 1" 4 13/1B" 6" [152] [INSIDE) [427] (]NB]DE) I q',l_ l/1B" q, O' 4 9/16" [115.5] 1 t I I I SUPPLY AIR VIEW RETURN TYP 2 3/B ° [B1] AIR _ "A-A" I I I I I HEAD OF BOLT TO BE ON INS(DE OF FLANGE O" 1" [25] 5" 7 liB" [1705] I 3' J [TYP. VIEW "B" ALL CORNERS) O 15115" [93B] SEE VIEW "P_S,ql- Fig. 2 -- Roof Curb Details NOTE: CAMBRIBGEPORT "SURE IS LOCK" FASTENING DEVICE ALTERNATE CONSTRUCTION. CORNER ACCEPTABLE MINIMUM PITCH TI ONE IN. PER c IMUM I_""" I I/ / o5 I I -- __ //]1 .... (in.) I A-O 10 I_], OPEN 2'M,N I I] ,0PTOPL, NE\ ALLOWABLE DIFFERENCE A-BI _ I BASE TO ROOF DRAIN 1.0 Fig. 3 -- Unit Leveling Tolerances SEE NOTE _L_ ROOF CURB DRAIN PLUG NOTE: Trap should be deep enough to offset difference. A 4-in. trap is recommended. Fig. 5 -- Condensate maximum Drain Piping unit static Details Lifting holes are provided in base rails as shown in Fig. 7A and 7B. Refer to rigging instructions on unit. HORIZONTAL DRAIN OUTLET All panels must be in place when rigging. Unit is not designed for handling by fork truck. Dmnage to unit may result. DRAIN PLUG NOTE: Drain plug is shown in factory-installed position. Fig. 4 -- Condensate Step 4 -transportation Rig and Place Unit-&unage. POSITIONING -- Maintain cletuance around and above unit to provide proper airflow and service access. See Fig. 7A and 7B. A properly positioned unit will have the following clearances: l/4-in, cletuance between roof curb and base nfils on each side and duct end of unit; l/4-in, clearance between roof curb and condenser coil end of unit. (See Fig. 2, section C-C.) Do not install unit in an indoor location. Do not locate unit air inlets near exhaust vents or other sources of contaminated all: Drain Pan (Side View) File any claim Inspect unit for with transpom_tion agency. Keep unit upright and do not drop, Spreader bars are not required if top crating is left on unit. Rollel_ may be used to move unit across a roof. Level by using unit fi_lme as a refer- Although unit is weatherproof, higher level runoff and overhangs. ence. See Tables IA and IB and Fig. 6 for additional information, Operating weight is shown in Tables IA and IB and Fig. 7A and 7B. POSITION "- 54" (914.1371) BEFORE After unit is in position, crating. ALL SEAL STRIPS INSTALLING AS CLOSE TO THIS guard against water from remove shipping materials and top IN PLACE UNIT ON ROOF CURB DETAIL "A" END AS POSSIBLE. BEE T BBOT ,, NO -C _ NOTES: 1. Dimension in ( ) is in millimeters, 2, Hook rigging shackles through holes in base rail, as shown in detail "A," Holes in base rails are centered around the unit center of gravity. Use wooden top skid when rigging to prevent rigging straps from damaging unit. 3, Weights do not include economizer, See Tables 1A and 1B for economizer weights, UNIT SIZE MAX WEIGHT "A .... DIMENSIONS B .... C" 50TFF, TM004 Ib 415 kg 188 in, 73.69 mm 1872 in. 35.00 mm 889 in, 33,35 mm 847 50TFF, TM005 50TFF, TM006 50TFF007 50TM007 425 445 520 570 193 202 236 259 73.69 73.69 1872 1872 35,00 35.00 889 889 33,35 33,35 847 847 73.69 73.69 1872 1872 35.00 35.00 889 889 33,35 33,35 847 847 All panels must be in place when rigging. Unit is not designed for handling by fork truck. Damage to unit may result. Fig. 6 -- Rigging Details STD. UNiT WEIGHT LB KO UNiT ECONOM[$ER[V WEIGHT LB KO VERT. ECON IV (A) _/ PIEI WEIGHT CORNER WEIGHT LB KG LB KG (B) CORNER LB WEIGHT KO CORNER LB (C) WEIGHT KO CORNER LB (D3 WEIGHT KG PANEL 50T 004 365 1SSI8 126 57.2 89 40.4 111 50.3 39 17.7 I' IO 3/B" 50T 005 375 170.1 128 58.1 90 40.8 114 51.7 43 19.5 I' 10 3/8" SOT 008 395 179.2 132 59.9 94 42.5 120 54.4 49 22.2 0 3/8" 50TFFO07 470 50 22.7 90 40.9 213.2 148 57.1 103 45.7 155 70.3 B4 29.0 I" l' 0 BOTTOM POWER CHART= THESE HOLE5 REQ'D FOR USE WiTH ACCESSORY PACKAGES CRBTMPWROOIA01, 2A01 "A" LENGTH 3/8" E5BB.O] [588.0] DIMENSIONS 2. I_CENTER 3. IN OF [ ] ARE IN OUTSIDE MILLIMETERS. REAR OF AIR 3" FLOW. AIR 3/4" 1 1/4" 8 FOR [ DUCTWORK TO BE ATTACHED FOR HORIZONTAL DISCHARGE SHOULD BE ATTACHED TO AND ALL DUCTWORK SHOULD MINIMUM CLEARANCE (LOCAL CODES OR JURISDICTION MAY PREVAIL]= a. BOTTOM OF UNiT TO COMBUSTIBLE SURFACES (WHEN NOT USING CURB) I INCH. BOTTOM OF BASE RAiL TO COMBUSTIBLE SURFACED (WHEN NOT USING CURB) 0 INCHED. d. e. fI 9" ONE SIDE, 12 INCHES THE OTHER. THE SIDE GETTING GREATER OPTIONAL, CONDENSER CLEARANCE COIL, FOR iS PROPER AIR FLOW, 35 iNCHED OVERHEAD, 60 INCHES TO ASSURE PROPER CONDENSER POWER WITH THE EXCEPTION COIL AS STATED iN AND c, A REMOVABLE CLEARANCE. 7. UNITS MAY BE B. THE THE 3/4" DEPENDING A, VERTICAL CENTER OF BOTTOM OF THE BASE B, COMBUSTIBLE OR C ROOF GRAVITY RAIL. iS FLOORS O" ON 1' 4 UP THE ECONOMISER I_LEFT SEE NOTE _ / _] E O0 _0' \ I RETURN AIR OPENING VERTICAL I I 3 3/16" [81 ] O" 10 115/15" [27B] VIEW _ O" RETURN / I 5 3/8" 3' B" [I144] [I 37] RIGHT 1/2" FROM CORNER "D _ "D" 387113Z18" '(21LI] B" TYP B/1 B" AIR / BOTTOM OF UNIT 3' [1045] 5 BZ1S'_ EBB] LEFT SIZE. "B_ COIL B B/1B" EB4B.B] PANEL FILTERS) 1' 5 1/4 _ [43B] FOR ECONOM[$ER IV [G22] i_0' ACCESS BLOCKOFF A LOCAT BN CONDENSER . WIRE #8_ I /SID IV HOOD CORNER 8 CORNER . FILTER 1/4" 1/2" MATERIAL 5"[457] 1 COIL \ MADE COVERING OR _[114] \ 2' ON ELECTRICAL D I SCONNECT 2" POWER r EITHER OF THE CLEARANCE FOR THE CONDENSER NOTE #5o, b, FENCE OR BARRICADE REQUIRES NO INSTALLED FROM WOOD OR CLASS iF SET ON BASERAIL. (001) (002) EXHAUST 1 1/2"_ COMPRESSOR ACCESS COVER CORNER "A" FAN BETWEEN UNITS, CONTROL BOX SIDE, 42 IN. PER NEC. BETWEEN AND UNGROUNDED BURFACEB, CONTROL BOX OPERATION. UNIT BIDE, 38 IN. PER NEC. BETWEEN UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED SURFACES, CONTROL BOX SIDE, 42 iN. PER NEC. HORIZONTAL SUPPLY AND RETURN END, 0 INCHES WHEN THE ALTERNATE CONDENSATE DRAIN IS USED. 5. HOLE (MAX.) 7/8"[22.2] 7/B'[22.2] 1 1/8"[28.4] 1 3/4"[44.4] PANEL CONDENSER 5. b. c. REQ'D SIZES (OlSPOSABLE [952.5] ON VERTICAL DISCHARGE UNITS, TO ACCESSORY ROOF CURB ONLY. UNITS FIELD SUPPLIED FLANGES HORIZONTAL DISCHARGE OPENINGS, BE ATTACHED TO THE FLANGED. ACC. 24V POWER_ POWER_ SELECT GRAVITY. DIRECTION 4. WIRE USE 1/2" 1/2" [31S.O] NOTED: 1. THREADED CONDUIT SIZE [315.0] SIDE Fig. 7A -- Base Unit Dimensions -- 50TFF004-007 and 50TM004-006 Units 51DE S S i:O;T;IS BOTTOM POWER CHART: THE5E HOLE5 REQ'D FOR U5E WITH ACCESSORY PACKAGES CRBTMPWROOIAOI, 2AOl, 3AOI, OR 4AOl THREADED WIRE REQ'D HOLE CONDUIT SIZE USE 5IZE5 (MAX,] UNIT SOTMO0? OUTSIOE AIR NOTES: 1. DIMENSIONS 2. _CENTER S. _ IN [ ] ARE IN MILLIMETERS. OF POWER REAR OF GRAVITY. DIRECTION AIR 1/2" ACC, 1/2" 24V 3/4" (001,003) "OWER_ 1/4" (O02,004)'OWER_ [003) 1/2"FPT GAS [004) 3/4"FPT GAS O' _[114] FLOW. 4 DIAI [35] [51] DIA, POWER SUPPLY [44] CHARGING 7/8" DIA. 3/4" 14 NPT [22] FIELD FIELD POWER SUPPLY CONTROL WIRING CONDENSATE HOLE KNOCK OUT PORT HOLE HOLE DRAIN 1/2" FILTER ACCESS (DISPOSABLE FILTERS) 1' 5 1/4" FOR _0" 7/8"[22,2] 7/8"[22.2] 1 1/8"[28,4] 1 3/4°[44.4] 1 1/4"[31.8] 1 5/8"[41.3] 1 3/8" 2" DIA. 1 3/4" SELECT EITHER 3/4" OR 1 1/4" POWER, DEPENDING ON WIRE SIZE. FOR EXHAUST A ECONOMIZER 3 3/1B" E_. O' BLOCKOFF PANEL [438] oo IV r---1 VIEW S S RIGHT 10 I15X16 [27B] ° _ O' _ SIDE RETURN AIR SUPPLY AIR 5 3/8" [137] _0' 2 9/16" [BS] 1" [45115 3/4" O" _ 5 7/16" [138] 1' 8 1 7/1B°EllI1] "C" [81] DISCONNECT LOCATION ELECTRICAL _362] I_ [S15] O" _I' 3 1 11/15" 2' 10" [854] 13/15" CONTROL CONDENSER 5" BOX/COMPRESSOR PANEL COIL l' 4 S/IS" [414.5] O" 8 5/8 E168.2] O' 4 I/IS" [115.8] 3" TYP 9/15" 5 3/15" [1046] Ess_ LEFT ° d SIDE Fig. 7B -- Base Unit Dimensions -- 50TM007 Units 1" 5 5/18" O' ? 1/4" _ [184] s" lO 13/16" O' 4 1/15" VERTICAL ECONOMISER IV Table1A-80TFF UNITCAPACITY SIZE NOMINAL (tons) OPERATING WEIGHT (Ib) Unit AI/AI* AI/Cu* Cu/Cu* EconoMl$er IV Root Curbt COMPRESSOR Quantity No. Cylinders (per circuit) OII (oz) REFRIGERANT TYPE Operating Charge (Ib-oz) Circuit 1 Circuit 2 CONDENSER 004 3 + 395 402 410 50 115 007 6 470 479 490 50 115 Scroll 1 2 54 1 2 50 R-22 6-6 Enhanced 1...17 8.36 I 6-14 Copper 2...17 8.36 Tubes, Aluminum I Lanced 9-0 -Fins 2...17 10.42 I 2...17 10.42 Propeller Type 8500 1 ...22.0 1/4...1100 325 (in.) 4000 1...22.0 1/4...1100 325 Enhanced Nominal Cfm Maximum Continuous 2...15 4.17 Bhp Std AIt High-Static Btd AIt High-Static Std AIt High-Static Std AIt High-Static Rpm High/Low Fan Rpm Range Motor Bearing Type Maximum Allowable Rpm Motor Pulley Pitch Diameter MIn/Max Motor Shaft Diameter Fan Pulley Pitch Diameter (in.) Std Air High-Static Std Air High-Static Std Air High-Static Std Air High-Static Btd Air High-Static (in.) (in.) Belt, QuanUty...Type...Length (in.) Line Distance (in.) Speed Change per Full Turn of Movable Pulley Flange (rpm) Movable Pulley Maximum From Closed Position Std Air High-Static Fan Shaft Diameter Std Air High-Static Std Air High-Static Btd AIt High-Static (rpm) at Pulley (in.) HIGH-PRESSURE SWITCH (peig) Standard Compressor Internal Cutout Reset (Auto.) Relief (LOW-PRESSURE) FREEZE-PROTECTION THERMOSTAT Opens Closes OUTDOOR-AIR INLET SCREENS RETURN-AIR FILTERS QuanUty...Size (in.) LEGEND -- Aluminum -- Brake Horsepower -- Copper Copper Tubes, Aluminum Double-Wavy AcutroP M Metering Device 2...15 5.5 I 4000 1...22.0 V4...1100 825 Fins 3...15 5.5 I 1...10x 10 1...18 x 10 1...18 x 10 Direct Belt Belt 1600 .75 1.28 2.48 48 48 56 1875/970 1620 1725 1...11x 10 1...10 x 10 1...10 x 10 Direct Belt Belt 2000 1.20 1.30/2.48"* 2.90 48 56 56 1075/1040 1725 1725 76_ 800 1075-1455 Ball 2100 83_185 1075-1455 Ball 2100 900-_300 1300-1685 Ball 2100 1_9 2_8 2.8/3.8 1/2 1/2 5/s 3.4/4.4 V2 5/8 5/8 1...10 x 10 1...10 x 10 Belt Belt 2100 2.40 2% 56 1_6 1070-1480 1._.9 2.8/3.8 5/8 2; 2; 5% 4.6 4.5 4.5 130_ 686 Ball 2100 2.8/3.8 3.4_.4 s/8 4.5 2; 1...A...39 1..._.g8 1..._.36 1...A...g9 1...A...39 1...A...40 1...A...40 10._2.4 10.0-12.4 10._2.4 10.0-12.4 14._5.5 14.7-15.5 1..._.40 14.7-15.5 14._5.5 8O 48 65 7O 65 5 6 5 6 5 6 5 T T T 3V2 3V2 3_/2 1233 5/8 1233 5/8 3 1226 i_o (DifferenUal) SWITCH 4...15 5.5 Type 1...10 x 10 1...10 x 10 1...10 x 10 Direct Belt Belt 1280 .34 1.20 2.40 48 48 56 860/800 1620 1725 Full Turns Factory Setting Factory Speed Setting I 4000 1...22.0 1/4...1100 325 Centrifugal Btd AIt High-Static Btd Air High-Static Motor Frame Size AI Bhp CU 006 5 Reciprocating 1 2 50 4-4 -- Type Drive LOBS-OF-CHARGE Cutout Reset (Auto.) t 375 381 387 50 115 1 2 50 Rows...Fins/,n. Total Face Area (sq ft) EVAPORATOR FAN QuanUty...Slze (in.) Pulley Center 005 4 365 370 373 50 115 Rows...Flns/In. Total Face Area (sq ft) Nominal J COIL CONDENSER FAN Nominal Cfm Quantlty...Dlameter Motor Hp...Rpm Watts Input (Total) EVAPORATOR COIL Expansion Device Nominal Physical Data -- 50TFF004-007 1_6 1416 5/8 5/8 450 ± 50 428 320 500 ± 50 428 320 (psig) 7±3 22±7 (F) 30±5 45±5 Cleanable. Screen size and quantity varies with option selected. Throwaway 2...16 x 25 x 2 *Evaporator coil fin material/condenser coil fin material. sentative 1or details about coated fins. 1-Weight of 14-in. roof curb. **Single phase/three phase. Contact your local Carrier repre- Table 1B -- Physical Data -- 50TM004-007 50TM UNIT CAPACITY SIZE NOMINAL OPERATING WEIGHT AI/AI* EconoMl$er Unit Roof Curbt 004 3 (tons) (Ib) 365 50 115 IV _ 005 4 (per circuit) REFRIGERANT 2 1 50 (Ib-oz) I Enhanced Rows...Fins/in. Total Face Area (sq ft) 1...17 8.36 3500 V4...1100 1 ...22.0 325 (in.) EVAPORATOR COIL Expansion Device ROWS...F,n TONI Face s/,n. Area (sq ft) 2...18 4.17 Nominal Ctm Maximum ConUnuous Std AIt High-Static Std AIt High-Static Std AIt High-Static Std AIt High-Static Bhp Motor Frame Size Rpm High/Low Fan Rpm Range Motor Bearing Type Maximum Allowable Rpm Motor Pulley Pitch Diameter MIn/Max Motor Shaft Diameter Fan Pulley Pitch Diameter (in.) Std AIt High-Static Std AIt High-Static Std AIt High-Static Btd AIt High-Static Std AIt High-Static (in.) (in.) Belt, Ouantlty...Type...Length (In.) Line Distance (in.) Speed Change per Full Turn of Movable Pulley Flange (rpm) Movable Pulley Maximum From Closed Position Std AIt High-Static Std Air High-Static Std Air High-Static at Pulley (in.) (LOW-PRESSURE) I I 4000 4000 4100 I 1/4...1100 1...22.0 325 I 1/4...1100 1...22.0 325 1/4...1100 1...22.0 320 I 2...17 10.42 Copper Tubes, Aluminum DouHe-Wavy AcutroP M Metering Device 2...18 5.5 I I SWITCH 2...17 16.50 Fins, Face Split 3...15 5.5 I 4...18 5.5 Type 1...10 x 10 1...10 x 10 1...10 x 10 Direct Belt Belt 1200 .34 1.20 2.40 48 48 56 860/800 1620 1725 1...10 x 10 1...10 x 10 1...10 x 10 Direct Belt Belt 1600 .75 1.20 2.40 48 48 56 1075/970 1620 1725 1...11 x 10 1...10 x 10 1...10 x 10 Direct Belt Belt 2000 1.20 1.30/2.40"* 2.90 48 56 56 1075/1040 1725 1725 68_ 045 1075-1455 Ball 2100 77_ 175 1075-1455 Ball 2100 90_ 300 1300-1685 Ball 2100 1.9_.9 1.9_.9 2._3.8 2.8/3.8 1/2 2.8/3.8 1/2 1/2 1/2 5/8 5/8 3.4/4.4 1/2 5/8 5/8 1...10 x 10 1...10 x 10 Belt Belt 2100 2.40 2% 56 1_8 1070-1480 130_ 685 Ball 2100 2.8/3.8 3._.4 5/8 _8 4.5 25 4.5 4.5 4.5 4.5 1 ..._.36 1 ...A...39 1..._.36 1...A...39 1..._.40 1...A...40 10._2.4 10._2.4 14._5.5 10.0-12.4 10.0-12.4 14.7-15.5 z; 1...A...39 1..._.40 14.7-15.5 14._5.5 8O 7O 65 8O 6O 5 6 6 5 5 5 6 T T T 31/2 3V2 3V2 829 1233 5/8 1233 5/8 ;;2 1225 i_o 1_6 1416 5/8 5/8 450 ± 50 428 320 500 ± 50 428 320 (peig) 7±3 22±7 FREEZE-PROTECTION Opens Closes Quantl_...Slze Fins Propeller Type I HIGH-PRESSURE SWITCH (pelg) Standard Compressor Internal Relief (Differential) Cutout Reset (Auto.) RETURN-AIR 9-10 Lanced Full Turns Factory Speed Setting (rpm) LOSS-OF-CHARGE Cutout Reset (Auto.) Tubes, Aluminum 2...17 8.36 Std AIt High-Static Factory Setting Diameter 2 1 B0 7-14 I Copper Centrifugal Std AIt High-Static Std AIt High-Static Type Drive Pulley Center I Enhanced EVAPORATOR FAN Quantity...Size (in.) OUTDOOR-AIR I 6-6 COIL Motor Hp...Rpm Quantlty...Dlameter Watts Input (Total) 2 1 50 R-22 4-5 .... CONDENSER FAN Nominal Cfm Fan Shaft 520 50 115 Scr()ll 2 1 50 I 007 6 395 50 115 TYPE Circuit 1 Operating Circuit 2 Charge Nominal t Reciprocating No. Cylinders Quantity OII (oz) Nominal 006 8 375 50 115 I COMPRESSOR CONDENSER t THERMOSTAT INLET SCREENS FILTERS !In.} LEGEND AI -- Aluminum Bhp -- Brake Horsepower Cu -- Copper (F) 30±5 45±5 Cleanable. Screen size and quantity varies with option selected. Throwaway 2...1B x 25 x 2 *Evaporator coil fin material/condenser coil fin material. sentative for details about coated fins. 1-Weight of 14-in. roof curb. **Single phase/three phase. Contact your local Carrier repre- Step 5 -- Make Electrical Connections supply, the transformer must be rewired by moving the black wire from 230-v l/4-in, spade terminal and connecting it to 200-v V4-in. spade terminal of transformel_ Unit cabinet must have an uninterrupted, unbroken electrical ground to minimize the possibility of personal inju U if an electrical fault should occm_ This ground may consist of electrical wire connected to unit ground lug in control compartment, or conduit appl_wed for electrical gl_mnd when installed in accordance with NEC (National Electrical Code), ANSI/NFPA (American Natiomd Standards Institute/National Fire Protection Association), latest edition (in Cana&L, Canadian Electrical Code CSA [Canadian Standards Association] C22.1 ), and local electrical codes. Ftdlure to follow this warning could result in the installer being liable for pel_onal inju U of others. FIELD POWER SUPPLY--All units except 208/230-v units are factory wired for the voltage shown on the nameplate. If the 208/230-v unit is to be connected to a 208-v power See Tables 2A and 2B. Refer to unit label diagram for additional information. Pigtails are pl_wided for field wire connections. Use factou-supplied splices or UL (Undel_ritel_' Laboratories) approved copper/aluminum connectol_ When inst_dling units, provide a disconnect All field requirements. wiring must comply per NEC. with the NEC and local Inst_dl field wiring as follows: 1. Inst_dl conduit through side panel openings. For units without electric heat, install conduit between disconnect and contl_l box. 2. Inst_dl power Fig. 8. Power wiring panel. lines to terminal connections as shown in leads are located inside power wiring access L ' BLK TO COMP (SIZE 007 ONLY) 208/230-1-60 FIELD POWER SUPPLY __ J-JL .L__ F--DISCONN ECT -I PER NEC I L- ..... .J L _R_ =_%. BLK_ _ BLU --------_ I L 0LD---- o Op TTBO2 I I I [ I 'BLK _ 575-3-60 1 F_ELD POWER (SIZE 007 ONLY) SUPPLY I [ DISCONNECT PER NEC , I (SIZES F 004-006) [ 1_ ------ DISCONNECT PER NEC I I BLK_ DISCONNECT PER NEO FIELD POWER 480-3-80 q (SIZES 004-006) Contactor Compressor Indoor (Evaporator) Fan Contactor National Electrical Code Terminal Block Fig. 8 -- Power Wiring Connections SUPPLY F-j- I I L U LEGEND C COMP IFC NEC TB _L _!.1_ L_I I I I SUPPLY _L _L _ L 208/230-3-60 0 °P r- @_)_ I FIELD POWER (SIZES 004-006) I j Q:4 FIELD POWER SUPPLY 575-3-60 r--_- ._ L q L DISC-ON_OTq PER NEO l O_)OMP FIELD CONTROL WIRING -- Install a CmTier-approved accessory thermostat assembly according to installation instructions included with the accessory. Locate thermostat assembly on a solid wall in the conditioned space to sense average temperature in accordance with thermostat installation instructions. Connect thermostat wires to terminal board. the thermostat thermostat. IMPORTANT: Optiomfl factory-installed, _flternate evaporator-fan motors are not available for 50TFF, TM007 units. Contact your local Carrier representative for more information about field-installed motors. m FAN - -I _ L{_ " . RACEWAY R G LOW VOLTAGE CONNECTIONS I HEAT STAGE 1 w/wl--_ COOL STAGE 2 Y/Y2 HEAT STAGE 2 O/W2- 24 VAC HOT R- 24 VAC COM C- _ 'r _ i- i_ -t- Y1 " Y2 . Wl | 1_ - _- W2 WIRE CONNECTIONS TO = LOW-VOLTAGE SECTION (CONNECTION BOARD) _ IPD/X N/A OUTDOOR AIR $1 SENSOR $2 THERMOSTAT DIPSWITCH SETTINGS ON A B C D HOLE IN END PANEL(HIDDEN) LEGEND Field Wiring NOTES: Underlined letter indicates configured for A/C operation. Fig. 10active thermostat the the the UL NOTE: If thin-the-bottom power connections are used refer to the accessory installation instructions for information on power wiring. Refer to Fig. 6A and 6B for &illing holes in basepan. NOTE: For wire runs up to 50 ft, use no. 18 AWG (American Wile Gage) insulated wire (35 C minimum). For 50 to 75 ft, use no. 16 AWG insulated wire (35 C minimum). For over 75 fl, use no. 14 AWG insulated wire (35 C minimum). All wire lmger than no. 18 AWG cannot be directly connected to Y1/W2G ..... box and splice at the Pass the control wiles through the hole provided in corner post; then feed wires through the raceway built into corner post to the 24-v barrier located on the left side of control box. See Fig. 10. The laceway provides the required clearance between high- and low-voltage wiling. Route thermostat cable or equiv¢dent single leads of colored wire from subbase terminals to low-voltage connections on unit (shown in Fig. 9). COOL STAGE 1 and will require a junction output when Fig. 9 -- Low-Voltage Connections 10 Field Control Wiring Raceway Table 2A -- Electrical Data (Without Convenience VOLTAGE 5OTFF,TM UNIT SIZE IFM TYPE NOMINAL V-PH-Hz COMPRESSOR RANGE Min (ea) Max Oty RLA OFM(ea) LRA Qty Hp IFM FLA FLA ELECTRIC HEATER MODEL NO, Nominal kW CRHEATER---A00 NONE 001 3.5 STD 208/230-1-60 -- 187 254 1 16.2 96 1 1/4 1.4 ALT 4.9 208/230-3-60 ALT 187 254 1 10.2 75 1 1/4 1.4 DISCONNECT SIZEt MOCP* FLA LRA 25.2/25.2 25.2/27.3 33.7/38.2 43.6/49.7 51.8/59.1 63.0/72.1 30/30 30/30 35/40 45/50 60/60 70/80 24/24 24/25 31/35 40/46 48/54 58/66 106/106 106/106 106/106 106/106 106/106 106/106 004 NONE O01 OO2 003 OO4 002 and 002 --/-3.3/ 4.4 4.9/ 6.5 6.5/ 8.7 7.9/10.5 9.8/13.0 --/-15.9/18.3 23.5/27.1 31.4/36.3 37.9/43.8 46.9/54.2 26.6/26.6 26.6/29.0 35.5/40.0 45.4/51.4 53.5/60.8 64.8/73.8 35/35 35/35 40/40 50/60 60/70 70/80 26/26 26/27 33/37 42/47 49/56 60/68 111/111 111/111 111/111 111/111 111/111 111/111 004 004 NONE O01 002 0O3 004 OO5 --/-3.3/ 4.4 4.9/ 6.5 6.5/ 8.7 7.9/10.5 12.2/16.0 --/-9.2/10.6 13.6/15.6 18.1/20.9 21.9/25.3 33.4/38.4 17.7/17.7 17.7/17.7 21.3/23.9 27.0/30.5 31.7/35.9 46.1/52.4 25/25 25/25 25/25 30/35 35/40 50/60 17/17 17/17 20/22 25/28 29/33 42/48 85/ 85/ 85/ 85/ 85/ 85/ 85 85 85 85 85 85 NONE O01 OO2 OO3 O04 OO5 --/-3.3/ 4.4 4.9/ 6.5 6.5/ 8.7 7.9/10.5 12.3/16.0 --/-9.2/10.6 13.6/15.6 18.1/20.9 21.9/25.3 33.4/38.4 19.1/19.1 19.1/19.4 23.1/25.7 28.8/32.3 33.5/37.7 47.8/54.2 25/25 25/25 25/30 30/35 35/40 50/60 19/19 19/19 21/24 26/30 31/35 44/50 90/ 90/ 90/ 90/ 90/ 90/ 90 90 90 90 90 90 NONE O01 --/-3.3/ 4.4 4.9/ 6.5 6.5/ 8.7 7.9/10.5 12.3/16.0 --/-9.2/10.6 13.6/15.6 18.1/20.9 21.9/25.3 33.4/38.4 19.4/19.4 19.4/19.7 23.4/26.0 29.2/32.7 33.9/38.1 48.2/54.6 25/25 25/25 30/30 30/35 35/40 50/60 19/19 19/19 22/24 27/30 31/35 44/50 109/109 109/109 109/109 109/109 109/109 109/109 4.9 1.3 NONE OO6 007 008 OO9 -6.0 8.8 11.5 14.0 -7.2 10.6 13.8 16.8 7.6 15.6 14.9 18.9 22.7 15 15 15 20 25 7 10 14 17 21 44 45 45 45 45 2.1 NONE OO6 OO7 008 OO9 -6.0 8.8 11.5 14.0 -7.2 10.6 13.8 16.8 8.4 11.6 15.9 19.9 23.7 15 15 20 20 25 8 11 15 18 22 48 48 48 48 48 2.6 NONE OO6 007 0O8 OO9 -6.0 8.8 11.5 14.0 -7.2 10.6 13.8 16.8 8.9 12.3 16.5 20.5 24.3 15 15 20 25 25 9 11 15 19 22 57 57 57 57 57 1.3 NONE -- -- 5.5 15 6 34 2.1 NONE -- -- 6.0 15 7 37 2.6 NONE -- -- 6.3 15 7 56 414 508 1 4.4 40 1 1/4 0.8 STD ALT 518 632 1 3.7 31 1 1/4 0.8 002 OO3 004 OO5 LEGEND Full Load Amps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National ElectriealCode Outdoor (Condenser) Fan Motor Rated Load Amps *Used to determine minimum disconnect tEuse or HACR circuit breaker. per SINGLE POINT BOX PIN CRSINGLE---AO0 --/-15.9/18.3 23.5/27.1 31.4/36.3 37.9/43.8 46.9/54.2 STD HIGH ---------- SUPPLY 5.2 HIGH FLA HACk IFM LRA MCA MOCP NEC OFM RLA MCA HIGH ALT 575-3-60 POWER FLA --/-3.3/ 4.4 4.9/ 6.5 6.4/ 8.7 7.9/10.5 9.8/13.0 004 460-3-60 HEAT 002 003 004 002 and 002 3.5 STD Outlet) Determine (AB) 457 (BC) 464 (AC) 457 Maximum 0Q.s maximum deviation -452 = 5 v - 457 = 7 v - 455 = 2 v deviation is 7 v. Determine percent of voltage from average voltage. imbalance. 7 % Voltage Imbalance = 100 x -- 457 = 1.53% NEC. This amount electric utility IMPORTANT: I of phase imbalance is satisfactory company immediately. If the supply voltage phase as it is below imbalance the maximum is more than 2%, allowable contact 2%. your I local I NOTES: 1. 2. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overeurrent protective device for the unit shall be fuse or HACR breaker. Canadian units may be fuse or circuit breaker. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage ts greater than 2% Use the following formula to determine the percent of voltage imbalance. % Voltage = 1OO x A Supply B C New = MCA unit only For example, using CRPWREXHO30AO0 deviation average voltage from average voltage MCA voltage is 460-3-60. Voltage AC = 455 v = New = 28.9 + MCA of Power a 50TFF0O6--5 power exhaust. amps + 1.6 amps Exhaust unit = 30.5 size wire to include exhaust is powered Determine the new with MCA = 28.9 and MOCP = 35, with amps If the new MCA does not exceed the published MOCk then MOCP would not change. The MOCP in this example is 35 amps, the MCA New is below 35, therefore the MOCP is acceptable. If "MCA New" is larger than the published MOCP, raise the MOCP to the next larger size. For separate power, the MOCP for the power exhaust will be 15 amps per NEC. AB = 452 v BC = 464 v Average (_ For units with power exhaust: If a single power source is to be used, power exhaust MCA and MQCR Check MCA and MOCP when power through the unit (must be in accordance with NEC and/or local codes). MCA including the power exhaust using the following formula: MCA Imbalance max voltage Example: 3. 452 + 464 3 POWER EXHAUST PART NO. + 455 MOCP (for separate power source) MCA (230 v) MCA (460 v) MCA (575 v) CRPWREXHO3OA00 1.6 N/A 0.54 15 CRPWREXH021AO0 N/A 0.9 N/A 15 CRPWREXHO22A00 3.3 N/A 1.32 15 CRPWREXHO23AO0 N/A 1.8 N/A 15 CRPWREXHO28AO0 1.7 N/A 0.68 15 CRPWREXHO29AO0 N/A 1.O N/A 15 / 1371 3 = 457 11 Table 2A -- Electrical Data (Without Convenience Outlet) (cont) VOLTAGE 50TFF,TM UNIT SIZE NOMINAL V-PH-Hz IFM TYPE COMPRESSOR RANGE Min (ea) Max Qty RLA OFM LRA Qty (ea) Hp IFM FLA ALT 4.9 NONE 001 003 002 and 002 003 and 003 004 and 004 --/-3.3/ 4.4 6.5/ 8.7 9.3/13.0 13.1/17.4 15.8/21.0 --/-15.9/18.3 31.4/36.3 46.9/54.2 62.8/72.5 75.8/87.5 35.4/ 35.4 35.4/ 35.4 45.4/ 51.4 64.8/ 73.8 84.7/ 96.8 100.9/115.5 45/ 45 45/ 45 50/ 60 70/ 80 90/100 110/125 34/ 34 34/ 34 42/ 47 60/ 68 78/ 89 93/106 133/133 133/133 133/133 133/133 133/133 133/133 004 004 004 STD 3.5 NONE 002 003 005 004 and 004 --/-4.9/ 6.5 6.5/ 8.7 12.0/16.0 15.8/21.0 --/-13.6/15.6 18.1/20.9 38.4/38.4 43.8/50.5 24.2/ 24.2/ 27.0/ 46.1/ 59.1/ 24.2 24.2 30.5 52.4 67.5 30/ 30/ 30/ 50/ 60/ 30 30 35 60 70 23/ 23/ 25/ 42/ 54/ 23 23 28 48 62 101/101 101/101 101/101 101/101 101/101 002 4.9 NONE 002 003 005 004 and 004 --/-4.9/ 6.5 6.5/ 8.7 12.0/16.0 15.8/21.0 --/-13.6/15.6 18.1/20.9 38.4/38.4 43.8/50.5 25.6/ 25.6/ 28.8/ 47.8/ 60.8/ 25.6 25.7 32.3 54.2 69.3 30/ 30/ 30/ 50/ 70/ 30 30 35 60 70 25/ 25/ 26/ 44/ 56/ 25 25 30 50 64 105/105 105/105 105/105 105/105 105/105 002 5.2 NONE 002 003 005 004 and 004 --/-4.9/ 6.5 6.51 8.7 12.0/16.0 15.8/21.0 --/-13.6/15.6 18.1/20.9 33.4/38.4 43.8/50.5 25.9/ 25.9/ 29.2/ 48.2/ 61.2/ 25.9 26.0 32.7 54.6 69.6 30/ 30/ 30/ 50/ 70/ 30 30 35 60 70 25/ 25/ 27/ 44/ 56/ 25 25 30 50 64 124/124 124/124 124/124 124/124 124/124 OO2 1.8 NONE 006 008 009 008 and 008 -6.0 11.5 14.0 23.0 -7.2 13.8 16.8 27.7 13.0 13.0 19.5 23.3 36.8 20 20 20 25 40 13 13 18 21 34 51 51 51 51 51 2.1 NONE 006 008 009 008 and 008 -6.0 11.5 14.0 23.0 -7.2 13.8 16.8 27.7 13.3 13.3 19.9 23.7 37.2 20 20 20 25 40 13 13 18 22 34 53 53 53 53 53 2.6 NONE 006 008 009 008 and 008 -6.0 11.5 14.0 23.0 -7.2 13.8 16.8 27.7 13.8 13.8 20.5 24.3 37.8 20 20 25 25 40 13 13 19 22 35 62 62 62 62 62 1.8 NONE -- -- 9.2 15 10 41 2.1 2.6 NONE NONE --- --- 9.3 9.7 15 15 10 10 42 187 187 ALT 254 1 254 414 ALT HiGH 1 508 1 518 632 1 FLA HACR IFM LRA MCA MOCP NEC -------- Full LoadAmps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum CircuitAmps Maximum Overcurrent Protection National Electrical Code OFM RLA --- Outdoor (Condenser) Rated Load Amps Fan Motor *Used to determine minimum disconnect tFuse or HACR circuit breaker. per 23.3 15.4 118 90 1 1 1/4 1/4 1.4 1.4 8.3 45 1 1/4 0.8 6.4 36 1 1/4 0.8 Determine maximum (AB) 457 - 452 = 5 (BC) 464 - 457 = 7 (AC) 457 - 455 = 2 0 us B deviation is 7 v. percent of voltage Imbalance average 49 voltage. imbalance. 7 -457 = 100 x = 1.53% This NEC. amount electric utility IMPORTANT: 3. of phase imbalance company immediately. If the supply voltage MCA New = MCA unit only For example, using CRPWREXHO3OAO0 max voltage MCA deviation average from average voltage voltage is satisfactory phase as it is below imbalance the maximunl is more than 2%, allowable contact For units with power exhaust: If a single power source is to be used, power exhaust MCA and MOCR Check MCA and MOCP when power through the unit (must be in accordance with NEC and/or local codes). MCA including the power exhaust using the following formula: Imbalance C from v v v Determine I A deviation Maximum % Voltage NOTES: 1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. Canadian units may be fuse or circuit breaker. 2. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is greater than 2% Use the following formula to determine the percent of voltage imbalance. voltage POINT PIN CRSINGLE---AO0 004 004 004 LEGEND Supply LRA 129/129 129/129 129/129 129/129 129/129 129/129 STD Example: SINGLE BOX FLA 32/ 32 32/ 32 40/ 46 58/ 66 76/ 87 91/105 HIGH x MOCP* 40/ 40 40/ 40 45/ 50 70/ 80 90/100 100/125 STD = 100 MCA 34.0/ 34.0 34.0/ 34.0 43.6/ 49.7 63.0/ 72.1 82.9/ 95.0 99.2/113.8 HIGH % Voltage FLA Nominal kW DISCONNECT SIZE_ SUPPLY --/-15.9/18.3 31.4/36.3 46.9/54.2 62.8/72.5 75.8/87.5 O05 575-3-60 POWER --/-3.3/ 4.4 6.5/ 8.7 9.3/13.0 13.1/17.4 15.8/21.0 ALT 460-3-60 CRHEATER---A00 HEAT NONE 001 0O3 002 and 002 003 and 003 004 and 004 -- 208/230-3-60 ELECTRIC 3.5 STD 208/230-1-60 FLA HEATER NO MODEL New = 28.9 + MCA of Power a 50TFFO06--5 power exhaust. amps + 1.6 amps your with MCA = 28.9 and MOCP = 35, AB = 452 v BC = 464v Voltage = with amps If the new MCA does not exceed the published MOCP, then MOCP would not change. The MOCP in this example is 35 amps, the MCA New is below 35, therefore the MOCP is acceptable. If "MCA New" is larger than the published MOCP, raise the MOCP to the next larger size. For separate power, the MOCP for the power exhaust will be 15 amps per NEC. is 460-3-60. Average I local size wire to include exhaust is powered Determine the new Exhaust unit = 30.5 2%. 452 + 464 3 POWER EXHAUST PART NO. + 455 AC = 455 v 1371 3 = 457 12 MOCP (for separate power source) MCA (230 v) MCA (460 v) MCA (575 v) CRPWREXHO3OAO0 1.6 N/A 0.64 15 CRPWREXHO21AO0 N/A 0.9 N/A 15 CRPWREXHO22AO0 3.3 N/A 1.32 15 CRPWREXHO23AO0 N/A 1.8 N/A 15 CRPWREXHO28AO0 1.7 N/A 0.68 15 CRPWREXHO29AOO N/A 1.0 N/A 15 Table 2A -- Electrical Data (Without Convenience Outlet) (cent) VOLTAGE 5OTFF,TM UNIT SIZE IFM NOMINAL V-PH-Hz COMPRESSOR RANGE TYPE Min (ea) Max Qty RLA OFM LRA Qty (ea) Hp IFM FLA HEATER MODEL NO, 5.9 004 004 004 ALT 6.6 NONE OO2 OO3 002 and 002 003 and 003 004 and 004 --/-4.9/ 6.5 6.5/ 8.7 9.8/13.0 13.1/17.4 15.8/21.0 --/-23.5/27.1 31.4/36.3 46.9/54.2 62.8/72.5 75.8/87.5 44.0/ 44.0 44.0/ 44.0 47.5/ 53.6 66.9/ 76.0 86.8/ 98.9 103.0/117.6 60/ 60 60] 60 50/ 60 70) 80 90/100 110/125 42/ 42 42/ 42 44/ 49 62/ 70 80/ 91 95/108 184/184 184/184 184/184 184/184 184/184 184/184 004 004 004 NONE 0O2 STD 5.9 004 005 --/-4.9/ 6.5 7.9/10.5 12.0/16.0 15.8/21.0 19.9/26.5 --/-13.6/15.6 21.9/25.3 33.4/38.4 43.8/50.5 55.2/63.8 27.3/ 27.3/ 34.7/ 49.1/ 62.1/ 76.4/ 27.3 27.3 38.9 55.4 70.5 87.1 35/ 35/ 40/ 50/ 70 80/ 35 35 40 60 80 90 27/ 27/ 32/ 45/ 57/ 70/ 27 27 36 51 65 80 128/128 128/128 128/128 128/128 128/128 128/128 NONE OO2 O04 OO5 004 and 004 004 and 005 --/-4.9/ 6.5 7.9/10.5 12.0/16.0 15.8/21.0 19.9/26.5 --/-13.6/15.6 21.9/25.3 33.4/38.4 43.8/50.5 55.2/63.8 26.6/ 26.6/ 33.9/ 48.2/ 61.2/ 75.6/ 26.6 26.6 38.1 54.6 69.6 86.2 35/ 35/ 35/ 50/ 70/ 80/ 35 35 40 60 70 90 26/ 26/ 31/ 44/ 56/ 70/ 26 26 35 50 64 79 148/148 148/148 148/148 148/148 148/148 148/148 NONE OO2 --/-4.9/ 6.5 7.9/10.5 12.0/16.0 15.8/21.0 19.9/26.5 --/-13.6/15.6 21.9/25.3 33.4/38.4 43.8/50.5 55.2/63.8 28.9/ 28.9 36.7/ 51.1/ 64.1/ 78.4/ 28.9 28.9 40.9 57.4 72.5 89.1 35/ 35/ 40] 60t 70/ 80/ 35 35 45 60 80 90 29/ 29/ 34/ 47/ 59/ 72/ 29 29 38 53 67 82 174/174 174/174 174/174 174/174 174/174 174/174 187 254 1 28.8 147 1 1/4 1.4 187 254 1 16 114 1 1/4 1.4 5.2 7.5 STD ALT 414 508 1 7.4 64 1 1/4 0.8 HIGH STD ALT 518 632 1 6.2 52 1 1/4 0.8 004 005 and and 004 005 3.1 -6.0 11.5 14.0 23.0 25.0 -7.2 13.8 16.8 27.7 30.1 13.2 13.2 21.2 24.9 38.5 41.5 20 20 25 25 40 45 13 13 19 23 35 38 71 72 72 72 72 72 2.6 NONE O06 OO8 O09 008 and 008 008 and 009 -6.0 11.5 14.0 23.0 25.0 -7.2 13.8 16.8 27.7 30.1 13.5 18.5 21.5 25.3 38.8 41.8 20 20 25 30 40 45 13 13 20 23 36 38 81 81 81 81 81 81 NONE O06 -6.0 11.5 14.0 23.0 25.0 -7.2 13.8 16.8 27.7 30.1 13.5 13.5 21.5 25.3 38.8 41.8 20 20 25 30 40 45 13 13 20 23 36 38 93 94 94 94 94 94 3.4 HIGH 004 005 and and NONE O06 OO8 009 008 and 008 008 and 009 008 008 008 009 and and 008 009 3.1 NONE -- -- 9.7 15 11 58 2.6 NONE -- -- 9.9 15 11 65 3.4 NONE -- -- 9.9 15 11 75 LEGEND FLA HACR IFM LRA MCA MOCP NEC -------- Full Load Amps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National ElectricaICode OFM RLA --- Outdoor (Condenser) Rated Load Amps Determine maximum deviation (AB) 457 -452 = 5 v (BC) 464 - 457 = 7 v (AC) 457 -455 = 2 v Maxhnum deviation is 7 v. Determine percent of voltage % Voltage Fan Motor per This NEC. A S 3. of phase 7 -- 457 imbalance deviation average from average voltage MCA voltage is satisfactory company immediately. If the supply voltage New = MCA unit only phase New = 28.9 + MCA as it is below imbalance of Power a 50TFFO06--5 power exhaust. the maximum is more than 2%, allowable contact amps + 1.6 amps your is 460-3-60. Average Voltage I size wire to include exhaust is powered Determine the new with MCA = 28.9 and MOCP = 35, with amps AB = 452 v BC = 464 v AC = 455 v I local Exhaust unit = 30.5 2%. If the new MCA does not exceed the published MOCR then MOCP would not change. The MOCP in this example is 35 amps, the MCA New is below 35, therefore the MQCP is acceptable. If "MCA New" is larger than the published MOCR raise the MOCP to the next larger size. For separate power, the MQCP for the power exhaust will be 15 amps per NEC. POWER EXHAUST PART NO. (_ voltage. imbalance. = 100 x For example, using CRPWREXHO3OAO0 voltage average For units with power exhaust: If a single power source is to be used, power exhaust MCA and MQCR Check MCA and MQCP when power through the unit (must be in accordance with NEC and/or local codes). MCA including the power exhaust using the following formula: MCA hnbalance C amount electric utility IMPORTANT: I NOTES: 1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 448}, the overcurrent protective device for the unit shall be fuse or HACR breaker. Canadian units may be fuse or circuit breaker. 2. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage ts greater than 2% Use the following formula to determine the percent of voltage imbalance. Supply Imbalance from 002 002 = 1.53% *Used to determine Ininknum disconnect tPuse or HACR circuit breaker. Example: SINGLE POINT BOX _N CRSINGLE---AOO LRA 161/161 161/161 161/161 161/161 161/161 161/161 004 004 max voltage FLA 42/ 42 42/ 42 43/ 48 61/ 69 79/ 90 94/107 HIGH = 100 x MOCP* 60/ 60 60/ 60 50/ 60 70/ 80 90/100 110/125 006 % Voltage DISCONNECT SlZEt MCA 43.3/ 43.3 43.3/ 43.3 46.6/ 52.7 66.0/ 75.1 85.9/ 98.0 102.2/116.8 ALT 575-3-60 FLA --/-23.5/27.1 31.4/36.3 46.9/54.2 62.8/72.5 75.8/87.5 004 004 460-3-60 POWERSUPPLV HEAT Nominal kW --/-4.9/ 6.5 6.5/ 8.7 9.8/13.0 13.1/17.4 15.8/21.0 -- 208/230-3-60 ELECTRIC CRHEATER---A00 NONE OO2 O03 002 and 002 003 and 003 004 and 004 STD 208/230-1-60 FLA = 3 452 + 464 1371 + 455 3 = 457 13 MOCP (for separate power source) MCA (230 v) MCA (460 v) MCA (875 v) CRPWREXHO3OAOO 1.6 N/A 0.64 15 CRPWREXHO21AOO N/A 0.9 N/A 15 CRPWREXHO22AOO 3.3 N/A 1.32 15 CRPWREXHO23AOO N/A 1.8 N/A 15 CRPWREXHO28AOO 1.7 N/A 0.68 15 CRPWREXHO29AOO N/A 1.o N/A 15 Table 2A -- Electrical Data (Without Convenience Outlet) (cont) VOLTAGE 50TFF, TM UNIT SIZE NOMINAL V-PH-Hz IFM TYPE COMPRESSOR RANGE Min (ea) Max Qty RLA OFM LRA Oty (ea) Hp IFM FLA FLA ELECTRIC HEATER MODEL NO Nominal kW CRHEATER---A00 NONE 002 208/230-3-60 -- 187 254 1 20.6 146 1 1/4 -- 508 1 9.5 73 1 1/4 STD 575-3-60 _ 518 632 7.6 1 62 1 1/4 0.9 ---- Full Load Amps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor LRA MCA MOCP NEC OFM RLA -- Locked Rotor Amlpss Minimum Circuit Amps Maximum Overcurrent Protection National Electrical Code Outdoor (Condenser) Fan Motor Rated Load Amps ----- _Used to determine minimum disconnect tFuse or HACR circuit breaker. per LRA 004 005 NONE 002 004 005 004 and 004 004 and 005 --/-4.9/ 6.5 7.9/10.5 12.0/16.0 15.8/21.0 19.9/26.5 --/-13.6/15.6 21.9/25.3 33.4/38.4 43.8/50.5 55.2/63.8 34.7/34.7 34.7/34.7 36.7/40.9 51.1/57.4 64.1/72.5 78.4/89.1 40/40 40/40 40/45 60/60 70/80 80/90 34/34 34/34 34/38 47/53 59/67 72/82 205/205 205/205 205/205 205/205 205/205 205/205 NONE 006 008 009 -6.0 11.5 14.0 23.0 25.5 -7.2 13.5 16.8 27.7 30.7 15.4 15.4 20.5 24.3 37.8 41.6 20 20 25 25 40 45 15 15 19 22 35 38 90 90 90 90 90 90 3.4 NONE 006 008 009 008 and 008 008 and 009 -6.0 11.5 14.0 23.0 25.5 -7.2 13.8 16.8 27.7 30.7 16.2 16.2 21.5 25.3 38.8 42.6 20 20 25 30 40 45 16 16 20 23 36 39 103 103 103 103 103 103 2.6 NONE -- -- 11.4 15 12 75 3.4 NONE -- -- 11.9 15 13 86 008 009 008 and 008 and LEGEND FLA HACR IFM DISCONNECT SIZEt 180/180 180/180 180/180 180/180 180/180 180/180 0.9 HIGH FLA 31/31 31/31 31/35 44/50 56/64 70/79 2.8 414 MOCP* 40/40 40/40 35/40 50/60 70/70 80/90 004 005 004 and 004 and OO7 460-3-60 SUPPLY 32.4/32.4 32.4/32.4 33.9/38.1 48.2/54.6 61.2/69.6 75.6/86.2 7.5 STD MCA --/-13.6/15.6 21.9/25.3 33.4/38.4 43.8/50.5 55.2/63.8 1.4 HIGH POWER FLA --/-4.9/ 6.5 7.9/10.5 12.0/16.0 15.8/21.0 19.9/26.5 5.2 STD HEAT Determine (AB) 457 (BC) 464 (AC) 457 Maximum maximum deviation - 452 = 5 v - 457 = 7 v - 455 = 2 v deviation is 7 v. Determine percent of voltage from average SINGLE POINT BOX PIN CRSINGLE---AO0 002 002 voltage. imbalance. 7 % Voltage imbalance = 100 x 45_ = 1.53% NEC. This amount electric utility IMPORTANT: I of phase imbalance is satisfactory company immediately. If the supply voltage phase as it is below imbalance the maximum is more than 2%, allowable contact 2%. your I local I NOTES: 1. 2. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. Canadian units may be fuse or circuit breaker. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is greater than 2% Use the following formula to determine the percent of voltage imbalance. % Voltage = 100 x Example: A New = MCA unit only For example, using CRPWREXHO3OAO0 max volta[le C For units with power exhaust: If a single power source is to be used, power exhaust MCA and MOCR Check MCA and MOCP when power through the unit (must be in accordance with NEC and/or local codes). MCA including the power exhaust using the following formula: MCA imbalance Supply B 3. deviation average voltage from average voltage MCA voltage New = 28.9 AB = 452 v BC = 464v amps POWER EXHAUST PART NO. Average Voltage = of Power + 1.6 amps Exhaust unit = 30.5 with MCA = 28.9 and MOCP = 35, with amps If the new MCA does not exceed the published MOCP, then MOCP would not change. The MOCP in this example is 35 amps, the MCA New is below 35, therefore the MOCP is acceptable. If "MCA New" is larger than the published MOCP, raise the MOCP to the next larger size. For separate power, the MOCP for the power exhaust will be 15 amps per NEC. is 460-3-60. AC = 455 v + MCA a 50TFFO06---5 power exhaust. size wire to include exhaust is powered Determine the new 452 + 464 3 MOCP (for separate power source) MCA (230 v) MCA (460 v) MCA (575 v) CRPWREXHO3OAOO 1.6 N/A 0.64 15 CRPWREXHO21AO0 N/A 0.9 N/A 15 CRPWREXHO22AOO 3.3 N/A 1.32 15 CRPWREXHO23AO0 N/A 1.8 N/A 15 CRPWREXHO28AOO 1.7 N/A 0.68 15 CRPWREXHO20AO0 N/A 1.0 N/A 15 + 455 1371 =-3 = 457 14 Table 2B -- Electrical Data (With Convenience Outlet) VOLTAGE 5OTFF,TM UNIT SIZE IFM TYPE NOMINAL V-PH-Hz COMPRESSOR RANGE Min (ea) Max Oty RLA OFM(ea) LRA Qty Hp IFM FLA FLA ELECTRIC HEATER MODEL NO, Nominal kW CRHEATER---A00 NONE 001 3.5 STD 208/230-1-60 -- 187 254 1 16.2 96 1 1/4 1.4 ALT 4.9 208/230-3-60 ALT 254 1 10.2 75 1 1/4 1.4 4.9 004 460-3-60 FLA LRA 31.2/31.2 31.2/32.3 38.7/43.2 48.6/54.7 56.8/64.1 68.0/77.1 35/35 35/35 40/45 50/60 60/70 70/80 30/30 30/31 37/41 46/51 53/60 64/72 111/111 111/111 111/111 111/111 111/111 111/111 004 004 NONE O01 OO2 003 OO4 002 and 002 --/-3.3/ 4.4 4.9/ 6.5 6.5/ 8.7 7.9/10.5 9.8/13.0 --/-15.9/18.3 23.5/27.1 31.4/36.3 37.9/43.8 46.9/54.2 32.6/32.6 32.6/34.0 40.5/45.0 50.4/56.4 58.5/65.8 69.8/78.8 40/40 40/40 45/45 60/60 60/70 70/80 31/31 31/32 38/42 47/53 55/61 65/73 116/116 116/116 116/116 116/116 116/116 116/116 004 004 002 0O3 004 OO5 --/-3.3/ 4.4 4.9/ 6.5 6.5/ 8.7 7.9/10.5 12.2/16.0 --/-9.2/10.6 13.6/15.6 18.1/20.9 21.9/25.3 33.4/38.4 22.5/22.5 22.5/23.0 27.3/29.4 33.1/36.0 37.7/42.0 52.1/57.9 30/30 30/30 30/30 35/40 40/45 60/60 23/23 23/23 25/28 30/34 35/39 48/54 90/ 90 90/ 90/ 90/ 90/ 90 90 90 90 90 90 NONE O01 OO2 OO3 O04 OO5 --/-3.3/ 4.4 4.9/ 6.5 6.5/ 8.7 7.9/10.5 12.3/16.0 --/-9.2/10.6 13.6/15.6 18.1/20.9 21.9/25.3 33.4/38.4 23.9/23.9 23.9/24.8 29.1/31.1 34.8/37.7 39.5/43.7 53.8/59.6 30/30 30/30 30/35 35/40 40/45 60/60 25/25 25/25 27/29 32/35 36/40 50/55 95/ 95/ 95/ 95/ 95/ 95/ 95 95 95 95 95 95 NONE O01 --/-3.3/ 4.4 4.9/ 6.5 6.5/ 8.7 7.9/10.5 12.3/16.0 --/-9.2/10.6 13.6/15.6 18.1/20.9 21.9/25.3 33.4/38.4 24.2/24.2 24.2/25.2 29.5/31.5 35.2/38.1 39.9/44.1 54.2/60.0 30/30 30/30 35/35 40/40 40/45 60/60 25/25 25/25 27/29 32/36 37/41 50/56 NONE OO6 007 008 OO9 -6.0 8.8 11.5 14.0 -7.2 10.6 13.8 16.8 9.8 13.4 17.6 21.6 25.4 15 15 20 25 30 10 12 16 20 23 47 47 47 47 47 2.1 NONE OO6 OO7 008 OO9 -6.0 8.8 11.5 14.0 -7.2 10.6 13.8 16.8 10.6 14.4 18.6 22.6 26.4 15 15 20 25 30 11 13 17 21 24 50 50 50 50 50 2.6 NONE OO6 007 0O8 OO9 -6.0 8.8 11.5 14.0 -7.2 10.6 13.8 16.8 11.1 15.0 19.2 23.3 27.0 15 20 20 25 30 11 14 18 21 25 59 59 59 59 59 1.3 NONE -- -- 7.2 15 8 36 2.1 NONE -- -- 7.7 15 9 39 2.6 NONE -- -- 8.0 15 9 58 508 1 4.4 40 1 1/4 0.8 STD ALT 518 632 1 3.7 31 1 1/4 0.8 002 OO3 004 OO5 114/114 114/114 114/114 114/114 114/114 114/114 1.3 414 LEGEND Determine (AB) 457 (BC) 464 (AC) 457 Maximum Full Load Amps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National ElectriealCode Outdoor (Condenser) Fan Motor Rated Load Amps *Used to determine minimum disconnect tEuse or HACR circuit breaker. per SINGLE POINT BOX PIN CRSINGLE---AOO --/-15.9/18.3 23.5/27.1 31.4/36.3 37.9/43.8 46.9/54.2 STD HIGH ---------- DISCONNECT SIZEt MOCP* 5.2 HIGH FLA HACk IFM LRA MCA MOCP NEC OFM RLA SUPPLY HIGH ALT 575-3-60 MCA --/-3.3/ 4.4 4.9/ 6.5 6.4/ 8.7 7.9/10.5 9.8/13.0 3.5 187 POWER FLA 002 003 004 002 and 002 NONE O01 STD HEAT maximum deviation -452 = 5 v - 457 = 7 v - 455 = 2 v deviation is 7 v. Determine percent of voltage from average voltage. imbalance. 7 % Voltage Imbalance = 100 x -- 457 = 1.53% NEC. This amount electric utility IMPORTANT: I of phase imbalance is satisfactory company immediately. If the supply voltage phase as it is below imbalance the maximum is more than 2%, allowable contact 2%. your I local I NOTES: 1. 2. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overeurrent protective device for the unit shall be fuse or HACR breaker. Canadian units may be fuse or circuit breaker. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage ts greater than 2% Use the following formula to determine the percent of voltage imbalance. % Voltage = lOO x A Supply B C New = MCA unit only For example, using CRPWREXHO3OAO0 deviation average voltage from average voltage MCA voltage is 460-3-60. Voltage AC = 455 v = New = 28.9 + MCA of Power a 50TFFOO6--5 power exhaust. amps + 1.6 amps Exhaust unit = 30.5 size wire to include exhaust is powered Determine the new with MCA = 28.9 and MOCP = 35, with amps If the new MCA does not exceed the published MOCk then MOCP would not change. The MOCP in this example is 35 amps, the MCA New is below 35, therefore the MOCP is acceptable. If "MCA New" is larger than the published MOCP, raise the MOCP to the next larger size. For separate power, the MOCP for the power exhaust will be 15 amps per NEC. AB = 452 v BC = 464 v Average (_ For units with power exhaust: If a single power source is to be used, power exhaust MCA and MQCR Check MCA and MOCP when power through the unit (must be in accordance with NEC and/or local codes). MCA including the power exhaust using the following formula: MCA Imbalance max voltage Example: 3. 452 + 464 3 POWER EXHAUST PART NO. + 455 MOCP (for separate power source) MCA (230 v) MCA (460 v) MCA (575 v) CRPWREXHO3OA00 1.6 N/A 0.54 15 CRPWREXH021AO0 N/A 0.9 N/A 15 CRPWREXHO22A00 3.3 N/A 1.32 15 CRPWREXHO23AOO N/A 1.8 N/A 15 CRPWREXHO28AOO 1.7 N/A 0.68 15 CRPWREXHO29AOO N/A 1.O N/A 15 / 1371 3 = 457 1.5 Table 2B -- Electrical Data (With Convenience Outlet) (cont) 50TFF,TM UNIT SIZE NOMINAL V-PH-Hz IFM TYPE VOLTAGE RANGE Min COMPRESSOR (ea) Max Qty RLA OFM LRA Qty (ea) Hp FLA ALT 4.9 --/-3.3/ 4.4 6.5/ 8.7 9.3/13.0 13.1/17.4 15.8/21.0 --/-15.9/18.3 31.4/36.3 46.9/54.2 62.8/72.5 75.8/97.5 41.4/ 41.4 41.4/ 41.4 50.4/ 56.4 69.8/ 78.8 89.7/101.8 105.9/120.5 50/ 50 50/ 50 8(i)/ 80 70/ 80 90/110 110/125 40/ 40 40/ 40 47/ 53 65/ 73 83/ 95 98/112 138/138 138/138 138/138 138/138 138/138 138/138 004 004 004 STD 3.5 NONE 002 003 005 OO4andOO4 --/-4.9/ 6.5 6.5/ 8.7 12.0/16.0 15.8/21.0 --/-13.6/15.6 18.1/20.9 33.4/36.4 43.8/50.5 29.0/ 29.0/ 33.1/ 52.1/ 65.1/ 29.0 29.4 36.0 57.9 73.5 35/ 35 35/ 60/ 70/ 35 35 40 60 80 29/ 29/ 30/ 48/ 60/ 29 29 34 54 68 106/106 106/106 106/106 106/106 106/106 002 4.9 NONE 002 003 005 004 and 004 --/-4.9/ 6.5 6.5/ 8.7 12.0/16.0 15.8/21.0 --/-13.6/15.6 19.1/20.9 33.4/36.4 43.8/50.5 30.4/ 30.4/ 34.8/ 53.8/ 66.9/ 30.4 31.1 37.7 59.6 75.3 35/ 35/ 35/ 60/ 70/ 35 35 40 60 80 30/ 30/ 32/ 50/ 62/ 30 30 35 55 69 110/110 110/110 110/110 110/110 110/110 002 5.2 NONE 002 003 005 004 and 004 --/-4.9/ 6.5 6.5/ 8.7 12.0/16.0 15.8/21.0 --/-13.6/15.6 18.1/20.9 33.4/38.4 43.8/50.5 30.7/ 30.7/ 35.2/ 54.2/ 67.2/ 30.7 31.5 38.1 60.0 75.7 35/ 35/ 40/ 60/ 70/ 35 35 40 60 80 31/ 31 31/ 31 32 /36 50/ 56 62/ 70 129/129 129/129 129/129 129/129 129/129 002 1.8 NONE 006 008 009 008 and 008 -6.0 11.5 14.0 23.0 -7.2 13.8 16.8 27.7 15.2 15.2 22.3 26.0 39.6 20 20 25 30 40 15 15 20 24 36 53 53 53 53 53 ------ 2.1 NONE 006 008 009 008 and 008 -6.0 11.5 14.0 23.0 -7.2 13.8 16.8 27.7 15.5 15.5 22.6 26.4 39.9 20 20 25 30 40 15 15 21 24 37 55 55 55 55 55 ------ 2.6 NONE 006 008 009 008 and 008 -6.0 11.5 14.0 23.0 -7.2 13.8 16.8 27.7 16.0 16.0 23.3 27.0 40.6 20 20 25 30 45 16 16 21 25 37 64 64 64 64 64 ------ 1.8 NONE -- -- 10.9 15 12 42 -- 2.1 NONE -- -- 11.1 15 12 44 -- 2.6 NONE -- -- 11.4 15 12 51 -- 254 197 1 254 1 414 508 1 ALT HIGH 518 632 1 FLA HACR IFM LRA MCA MOCP NEC -------- Full LoadAmps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum CircuitAmps Maximum Overcurrent Protection National Electrical Code OFM RLA --- Outdoor (Condenser) Rated Load Amps Fan Motor *Used to determine mhgmum disconnect tFuse or HACR circuit breaker. per 23.3 15.4 118 90 1 1 1/4 1/4 1.4 1.4 8.3 45 1 1/4 9.9 6.4 36 1 1/4 0.9 Determine maximum (AB) 457 - 452 = 5 (BC) 464 - 457 = 7 (AC) 457 - 455 = 2 B deviation is 7 v. Determine percent of voltage Imbalance average voltage. imbalance. 7 -457 = 100 x = 1.53% This NEC. I amount IMPORTANT: electric utility 3. of phase imbalance MCA New = MCA unit only max voltage from average voltage voltage phase as it is below imbalance the maximunl is more than 2%, allowable contact For units with power exhaust: If a single power source is to be used, power exhaust MCA and MOCR Check MCA and MOCP when power through the unit (must be in accordance with NEC and/or local codes). MCA including the power exhaust using the following formula: MCA deviation average is satisfactory If the supply voltage company immediately. For example, using CRPWREXH039A00 C from v v v Imbalance New = 28.9 + MCA of Power a 50TFF006---5 power exhaust. amps + 1.6 amps = I size wire to include exhaust is powered Determine the new with MCA = 28.9 and MOCP = 35, with amps AB = 452 v BC = 464v Voltage I local Exhaust unit = 30.5 2%. your If the new MCA does not exceed the published MOCP, then MOCP would not change. The MOCP in this example is 35 amps, the MCA New is below 35, therefore the MOCP is acceptable. If "MCA New" is larger than the published MOCP, raise the MOCP to the next larger size. For separate power, the MOCP for the power exhaust will be 15 amps per NEC. is 460-3-60. Average _) deviation Maximum % Voltage NOTES: 1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. Canadian units may be fuse or circuit breaker. 2. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbafance in supply vo/tage is greater than 2% Use the following formula to determine the percent of voltage imbalance. A POINT PIN CRSINGLE---AOO NONE 001 003 002 and 002 OO3 and 003 OO4 and 004 187 ALT voltage LRA 004 004 004 LEGEND Supply SINGLE BOX FLA 3.5 STD Example: MOCP* 134/134 134/134 134/134 134/134 134/134 134/134 HiGH x MCA 38/ 38 38/ 38 46/ 51 64/ 72 82/ 93 97/110 STD = 100 FLA Nominal kW DISCONNECT SlZEf SUPPLY 45/ 45 45/ 45 50/ 60 70/ 80 90/100 110/125 HIGH % Voltage POWER 40.0/ 40.0 40.0/ 40.0 48.6/ 54.7 68.0/ 77.1 97.9/100.0 104.2/118.8 005 575-3-69 HEAT --/-15.9/18.3 31.4/36.3 46.9/54.2 62.8/72.5 75.8/87.5 ALT 460-3-69 ELECTRIC --/-3.3/ 4.4 6.5/ 8.7 9.3/13.0 13.1/17.4 15.8/21.0 -- 208/230-3-60 HEATER MODEL NO CRHEATER---A00 NONE 001 003 002 and 002 OO3 and 003 OO4 and 004 STD 208/230-1-60 IFM FLA 452 + 464 3 POWER EXHAUST PART NO. + 455 AC = 455 v 1371 3 = 457 16 MOCP (for separate power source) MCA (230 v) MCA (460 v) MCA (575 v) CRPWREXHO3OAOO 1.6 N/A 0.64 15 CRPWREXHO21AOO N/A 0.9 N/A 15 CRPWREXHO22AOO 3.3 N/A 1.32 15 CRPWREXHO23AOO N/A 1.8 N/A 15 CRPWREXHO28AOO 1.7 N/A 0.68 15 CRPWREXHO29AOO N/A 1 .o N/A 15 Table 2B -- Electrical Data (With Convenience Outlet) (cont) VOLTAGE 80TFF,TM UNIT SIZE NOMINAL V-PH-Hz COMPRESSOR RANGE IFM TYPE Min (ea) Max Qty RLA OFM(ea) LRA Qty Hp IFM FLA STD 208/230-1-60 FLA 5"9 -- 187 254 1 28.8 147 1 1/4 1.4 ALT 6.6 STD 5.9 ALT 187 254 1 16 114 1 1/4 1.4 5.2 ALT 414 508 1 7.4 64 1 1/4 0.8 HIGH STD 575-3-60 ALT 518 632 1 6.2 HIGH 52 1 1/4 0.8 -------- Full Load Amps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fall Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National ElectricalCode OEM RLA --- Outdoor (Condenser) Rated Load Amps --/-4.9/ 6.5 6.5/ 8.7 9.8/13.0 13.1/17.4 15.8/21.0 --/-23.5/27.1 31.4/36.3 46.9/54.2 62.8/72.5 75.8/87.5 5010/ 50.0 50.0/ 50.0 52.5/ 58.6 71.9/ 81.0 91.8/103.9 108.0/122.6 60t 60 60/ 60 60/ 60 80/ 90 100/110 110/125 48/ 48 48/ 48 49/ 55 67/ 75 85/ 96 100/114 188/188 188/188 188/188 188/188 188/188 188/188 O04 O04 O04 NONE OO2 004 005 and 004 and 005 --/-4.9/ 6.5 7.9/10.5 12.0/16.0 15.8/21.0 19.9/26.5 --/-13.6/15.6 21.9/25.3 33.4/38.4 43.8/50.5 55.2/63.8 32.1/ 32.1/ 40.7/ 55.1/ 68.1/ 82.4/ 32.1 32.4 44.4 60.9 76.5 92.5 40/ 40 40/ 40 45/ 45 60/ 70 70/ 80 90/100 32/ 32/ 37/ 51/ 63/ 76/ 32 32 41 57 70 86 133/133 133/133 133/133 133/133 133/133 133/133 OO2 OO2 002 NONE 0O2 OO4 0O5 004 and 004 004 and 005 --/-4.9/ 6.5 7.9/10.5 12.0/16.0 15.8/21.0 19.9/26.5 --/-13.6/15.6 21.9/25.3 33.4/38.4 43.8/50.5 55.2/63.8 31.4/ 31.4/ 39.9/ 54.2/ 67.2/ 81.6/ 31.4 31.5 43.5 60.0 75.7 91.6 40/ 40 40/ 40 40/ 45 60/ 60 70/ 80 90/100 32/ 32/ 37/ 50/ 62/ 75/ 32 32 41 56 70 85 153/153 153/153 153/153 153/153 153/153 153/153 OO2 OO2 NONE OO2 --/-4.9/ 6.5 7.9/10.5 12.0/16.0 15.8/21.0 19.9/26.5 --/-13.6/15.6 21.9/25.3 33.4/38.4 43.8/50.5 55.2/63.8 33.7/ 33.7/ 42.7/ 57.1/ 70.1/ 84.4/ 33.7 34.4 46.4 62.9 78.5 94.5 40/ 40 40/ 40 45/ 50 60/ 70 80/ 80 90/100 34/ 34/ 39/4 53/ 65/ 78/ 34 34 3 58 72 87 179/179 179/179 179/179 179/179 179/179 179/179 OO2 OO2 OO2 004 005 and 004 and 005 3.1 NONE 006 008 009 008 and 008 008 and 009 -6.0 11.5 14.0 23.0 25.0 -7.2 13.8 16.8 27.7 30.1 15.3 15.6 23.9 27.6 41.2 44.2 20 20 25 30 45 45 15 15 22 25 38 41 74 74 74 74 74 74 2.6 NONE 006 008 009 008 and 008 008 and 009 -6.0 11.5 14.0 23.0 25.0 -7.2 13.8 16.8 27.7 30.1 15.6 16.0 24.3 28.0 41.6 44.6 20 20 25 30 45 45 16 16 22 26 38 41 83 83 83 83 83 83 3.4 NONE 006 008 009 008 and 008 008 and 009 -6.0 11.5 14.0 23.0 25.0 -7.2 13.8 16.8 27.7 30.1 15.6 16.0 24.3 28.0 41.6 44.6 20 20 25 30 45 45 16 16 22 26 38 41 96 96 98 96 96 96 3.1 NONE -- -- 11.5 15 13 60 2.6 NONE -- -- 11.7 15 13 67 3.4 NONE -- -- 11.7 15 13 77 Determine maximum deviation (AB) 457 -452 = 5 v (BC) 464 - 457 = 7 v (AC) 457 -455 = 2 v Maximum deviation is 7 v. Determine percent of voltage % Voltage A S C Imbalance deviation average voltage per This NEC. amount electric utility IMPORTANT: 3. of phase average voltage. imbalance. 7 -- 457 imbalance from average voltage phase as it is below imbalance the maximum is more than 2%, allowable contact For units with power exhaust: If a single power source is to be used, power exhaust MCA and MOCR Check MCA and MOCP when power through the unit (must be in accordance with NEC and/or local codes). MCA including the power exhaust using the following formula: MCA MCA voltage is satisfactory company immediately. If the supply voltage New = MCA unit only New = 28.9 + MCA of Power a 50TFFOO6m5 power exhaust. amps + 1.6 amps your size wire to include exhaust is powered Determine the new with MCA = 28.9 and MOCP = 35, is 460-3-60. Average Voltage with amps AB = 452 v BC = 464 v AC = 455 v I local Exhaust unit = 30.5 2%. If the new MCA does not exceed the published MOCR then MOCP would not change. The MOCP in this example is 35 amps, the MCA New is below 35, therefore the MOCP is acceptable. ff "MCA New" is larger than the published M©CP, raise the MOCP to the next larger size. For separate power, the MOCP for the power exhaust will be 15 amps per NEC. POWER EXHAUST PART NO. _) from = 100 x For example, using CRPWREXHO3OAO0 max voltage SINGLE POINT BOX PIN CRSINGLE---A00 NONE OO2 0O3 002 and 002 003 and 003 004 and 004 hnbalance Supply LRA O04 OO4 OO4 I Example: FLA 166/166 166/166 166/186 166/166 166/166 166/166 NOTES: 1. In compliance with NEC requirements for muffimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. Canadian units may be fuse or circuit breaker. 2. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage ts greater than 2% Use the following formula to determine the percent of voltage imbalance. = 100 x DISCONNECT SIZEt = 1.53% *Used to determine Ininknum disconnect tPuse or HACR circuit breaker. % Voltage MOCP* 47/ 47 47/ 47 48/ 54 66/ 75 85/ 96 100/113 c 0s Fan Motor SUPPLY 60/ 60 60/ 60 60/ 60 80/ 90 100/110 110/125 LEGEND FLA HACR IFM LRA MCA MOCP NEC MCA 49.3/ 49.3 49.3/ 49.3 51.6/ 57.7 71.0/ 80.1 90.9/103.0 107.2/121.8 004 004 460-3-60 POWER FLA --/-23.5/27.1 31.4/36.3 46.9/54.2 62.8/72.5 75.8/87.5 7.5 STD HEAT --/-4.9/ 6.5 6.5/ 8.7 9.8/13.0 13.1/17.4 15.8/21.0 006 HIGH Nominal kW NONE OO2 OO3 002 and 002 003 and 003 004 and 004 004 004 208/230-3-60 ELECTRIC HEATER MODEL NO, CRHEATER---A00 = 3 452 + 464 1371 + 455 3 = 457 17 MOCP (for separate power source) MCA (230 v) MCA (460 v) MCA (875 v) CRPWREXH03OA00 1.6 N/A 0.64 15 CRPWREXH021A00 N/A 0.9 N/A 15 CRPWREXH022A00 3.3 N/A 1.32 15 CRPWREXH023A00 N/A 1.8 N/A 15 CRPWREXH028A00 1.7 N/A 0.68 15 CRPWREXH029A00 N/A 1.0 N/A 15 Table 2B -- Electrical Data (With Convenience Outlet) (cont) 50TFF, TM UNIT SIZE NOMINAL V-PH-Hz IFM TYPE VOLTAGE RANGE Min COMPRESSOR (ea) Max Qty RLA OFM LRA Oty (ea) Hp FLA IFM FLA HEATER MODEL NO, CRHEATER---AOO ELECTRIC Nominal kW NONE 002 5.2 STD 208/230-3-60 -- 187 254 1 20.6 146 1 1/4 1.4 HiGH 7.5 STD 2.6 004 005 004 and OO4 and --/-4.9/ 6.5 004 OO5 NONE 002 094 005 9O4andOO4 904 and 905 -- 414 508 1 9.5 73 1 1/4 STD 575-3-60 _ 518 632 7.6 1 62 1 1/4 0.9 ---- Full Load Amps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor LRA MCA MOCP NEC OFM RLA -- Locked Rotor Amlpss Minimum Circuit Amps Maximum Overcurrent Protection National Electrical Code Outdoor (Condenser) Fan Motor Rated Load Amps ----- _Used to determine minimum disconnect tFuse or HACR circuit breaker. per MCA MOCP* 45 45 SINGLE BOX FLA LRA POINT PIN CRSINGLE---AOO --/-13.6/15.6 37.2/37.2 37.2/37.2 45/ 45/ 21.9/25.3 33.4/39.4 43.8/50.5 55.2/63.8 37.2/39.1 54.2/60.0 67.2/75.7 81.6/91.6 40/ 45 60/ 60 70/ 80 90/100 37_7 37_7 37/41 50/56 62/70 75/85 18_184 18_184 18_184 184/184 184/184 18_184 002 002 --/-4.9/ 6.5 7.9/10.5 12.0/16.9 15.8/21.0 19.9/26.5 --/-13.6/15.6 21.9/25.3 33.4/38.4 43.8/50.5 55.2/63.8 39.5/39.5 39.5/39.5 39.5/49.9 57.1/62.9 70.1/78.5 84.4/94.5 45/ 45 45/ 45 45/ 50 60/ 70 80/ 80 90/100 39_9 39_9 39/43 53/58 65/72 78/87 21_210 21_210 210/210 210/210 21_210 21_210 902 002 002 -6.0 -7.2 17.6 17.6 20 20 908 009 13.8 16.8 27.7 30.7 20.5 27.0 49.6 44.3 25 30 45 45 17 17 21 25 37 41 92 92 92 92 92 92 3.4 NONE 006 008 009 OO9 and 008 008 and 009 -6.0 11.5 14.0 23.0 25.5 -7.2 13.9 16.8 27.7 30.7 18.4 18.4 21.5 29.0 41.6 45.3 25 25 25 30 45 50 18 18 22 26 38 42 105 105 105 105 105 105 2.6 NONE -- -- 13.1 20 14 77 -- 3.4 NONE -- -- 13.7 20 15 87 -- 008 009 098 and 008 and LEGEND FLA HACR IFM FLA DISCONNECT SIZEf SUPPLY 11.5 14.0 23.0 25.5 0.9 HiGH POWER 7.9/10.5 12.0/16.0 15.8/21.0 19.9/26.5 NONE 006 OO7 460-3-60 HEAT Determine (AB) 457 (BC) 464 (AC) 457 Maximum maximum deviation - 452 = 5 v - 457 = 7 v - 455 = 2 v deviation is 7 v. Determine percent of voltage from average ------- voltage. imbalance. 7 % Voltage Imbalance = 100 x 45_ = 1.53% NEC. This amount electric utility IMPORTANT: J of phase imbalance is satisfactory company immediately. If the supply voltage phase as it is below imbalance the maximum is more than 2%, allowable contact 2%. your I local J NOTES: 1. 2. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. Canadian units may be fuse or circuit breaker. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is greater than 2% Use the following formula to determine the percent of voltage imbalance. % Voltage = 100 x Example: A New = MCA unit only For example, using CRPWREXHO30AO0 max voltage C For units with power exhaust: If a single power source is to be used, power exhaust MCA and MOCR Check MCA and MOCP when power through the unit (must be in accordance with NEC and/or local codes). MCA including the power exhaust using the following formula: MCA Imbalance Supply B 3. deviation average voltage from average voltage MCA voltage New = 28.9 AB = 452 v BC = 464v amps POWER EXHAUST PART NO. Average Voltage = of Power + 1.6 amps Exhaust unit = 30.5 with MCA = 28.9 and MOCP = 35, with amps if the new MCA does not exceed the published MOCP, then MOCP would not change. The MOCP in this example is 35 amps, the MCA New is below 35, therefore the MOCP is acceptable. If "MCA New" is larger than the published MOCP, raise the MOCP to the next larger size. For separate power, the MOCP for the power exhaust will be 15 amps per NEC. is 460-3-60. AC = 455 v + MCA a 50TFFO06---5 power exhaust. size wire to include exhaust is powered Determine the new 452 + 464 3 MOCP (for separate power source) MCA (230 v) MCA (460 v) MCA (575 v) CRPWREXHO3OAOO 1.6 N/A 0.64 15 CRPWREXHO21AOO N/A 0.9 N/A 15 CRPWREXHO22AOO 3.3 N/A 1.32 15 CRPWREXHO23AOO N/A 1.8 N/A 15 CRPWREXHO28AOO 1.7 N/A 0.68 15 CRPWREXHO29AOO N/A 1 .o N/A 15 + 455 1371 =-3 = 457 18 Step 6 -- Adjust Factory-Installed MANUAL OUTDOOR-AIR hood and screen me attached the unit for shipping. Options 8. Adjust minimum position setting of the damper blade by adjusting the manual outdoor-air adjustment screws on the front of the damper blade. See Fig. 11. Slide blade vertically until it is in the appropriate position determined by Fig. 14. Tighten screws. 9. Remove and save screws cunently on sides of hood. Insert screen. Secure screen to hood using the screws. See Fig. 13. DAMPER -- The outdoor-air to the basepan at the bottom of AssemblE;.." 1. Determine quantity of ventilation Record amount for use in Step 8. required opening for building. 2. Remove and save outdoor-air See Fig. 11. panel and screws. 3. Separate hood and screen from basepan by removing 4 screws securing them. Save all screws. 4. Replace outdoor-air 5. Place hood on front of outdoor-air opening panel. See Fig. 12 for hood details. Secure top of hood with the 4 screws removed in Step 3. See Fig. 13. 6. Remove and save 6 screws (3 on each side) fiom sides of the manu_d outdoor-air damper assembly. 7. Align screw holes on hood with screw holes on side of manual outdoor-air &tmper assembly. See Fig. 12 and 13. Secure hood with 6 screws from Step 6. CONVENIENCE OUTLET -- An optional convenience outlet provides power for rooftop use. For maintenance pel_onnel safety, the convenience outlet power is off when the unit disconnect is off. Adjacent unit outlets may be used for service tools. An optiomfl "Hot Outlet" is available from the factoly as a special order item. the opening panel. NOVAR CONTROLS -Optional (ETM 3051) are available for replacement tion jobs. SCREW HOLES Novar controls or new construc- '_ (TOP) OUTDOOR AIR OPENING PANEL 3 SCREWS (SIDE) MANUAL OUTDOOR-AIR ADJUSTMENT SCREWS SCREEN LOCATION (SCREEN NOT SHOWN) / POSITION SCALE SETTING Fig. 13 -- Outdoor-Air Damper with Hood Attached DAMPER BLADE Fig. 11 -- Damper Panel with Manual Outdoor-Air Damper Installed HOOD TOP SCREWS (HIDDEN) SCREWS HOOD SIDES AND TOPASSEMBLED C 0 1 2 OUTDOOR Fig. 14- HOOD SIDE Fig. 12- Outdoor-Air Hood Details 19 3 4 AIRFLOW 5 6 7 (cfm x 100) Outdoor-Air Damper Position Setting PREMIERLINK rM CONTROL -- Tile PremierLink controllet is compatible with Career Comfort Network® (CCN) devices. This control is designed to allow usel5 file access and ability to change factory-defined settings, thus expanding the function of the stan&trd unit control board. CmTier's diagnostic standard tier display tools such as Navigator TM or Scrolling Marquee can be used with the PremierLink contmfler. NOTE: The sensor must be mounted in the discharge airstream downstream of file cooling coil and any heating devices. Be sure the probe tip does not come in contact with any of the unit or heat surfaces. Outdoor Air Temperature (OAT) Sensor -- When the unit is supplied with a factou-mounted PremierLink control, the outdoor-air temperature sensor (OAT) is factou-supplied and wimdi The PremierLink contmfler (see Fig. 15A and 15B) requires the use of a Canier electronic thermostat or a CCN connection for time broadcast to initiate its intermfl fimeclock. This is necessary for broadcast of time of day functions (occupied/ unoccupied). No sensors am supplied wifli the field-mounted PremierLink control. The factory-installed PmmierLink control includes only file supply-air temperature (SAT) sensor and the outdoor air temperature ((-)AT) sensor as standard. An indoor air qutflity (CO2) sensor can be added as tin option. Refer to Table 3 for sensor usage_ Refer to Fig. 16 for PremierLink controller wiring. The PmmierLink control may be mounted in the control panel or an area below the control Install the Indoor Air Quality (CO2'_Sensor -- Mount the optional indoor air quality (CO2) sensor according to manufacturer specifications. A separate field-supplied transformer must be used to power the CO 2 sensol: Wire the CO 2 sensor to the COM and IAQI terminals of J5 on the PremierLink controller Refer to the PremierLink [nstallation, Start-up, and Configuration Instructions for detailed wiring and configuration information. Enthalpy Sensors and Control -- The enthalpy control (HH57AC077) is supplied as a field-installed accesso U to be used with the economizer damper control option. The outdoor air enthalpy sensor is part of the enthalpy control. The separate field-installed accessory return mr enthalpy sensor (HH57AC078) is required for differential enthalpy control. NOTE: The enthalpy control must be set to the "D" setting for diffemnfial enthalpy control to work properly. The enthalpy control receives the indoor and return enthalpy from the outdoor and return air enthalpy sensors and provides a diy contact switch input to the PremierLink controllel: Locate the controller in place of an existing economizer controller or near the actuatol: The mounting plate may not be needed if existing bracket is used. A closed contact indicates that outside air is prefened to the return ail: An open contact indicates that the economizer should remain at minimum position. panel. NOTE: PremierLink controller versions 1.3 and later me shipped in Sensor mode. If used with a thennostat, the PremierLink controller must be configured to Thermostat mode. Install the Supply Air Temperature (SAT) Sensor -- When the unit is supplied with a factou-mounted PremierLink control, the supply-air temperature (SAT) sensor (33ZCSENSAT) is factou-supplied and wired. The wiring is muted fl_)m the PremierLink control over the control box, through a grommet, into the fan section, down tflong the back side of the fan, and along the fan deck over to file supply-air opening. The SAT probe is wire-tied to the supply-air opening (on the horizontal opening end) in its shipping position. Remove the sensor for installation. Re-position the sensor in the flange of the supply-air opening or in the supply air duct (as required by local codes). Drill or punch a I/_-in. hole in the flange or duct. Use two field-supplied, self-diilling screws to secure the sensor probe in a horizontal orientation. HVAC SENSOR INPUTS 0 0 ( SPACE TEMP SET POINT _u SPT " SUPPLY AIR TEMP OUTDOOR i _ TEMP INDOOR AIR QUALITY OUTDOOR AIR QUALITY _ Q _- I t _ . ° Bus# oi PremzerL_nk ..... -- DUAL MODE SENSOR/STAT COMP SAFETY (Y1) FIRE SHUTDOWN (Y2) _m ......... SUPPLY FAN STATUS (W1) NOT USED (W2) ENTHALPY STATUS (ENTH) / ....................... _, .a sa _ / CCN/LEN PORT NAVIGATOR PORT / 4-20MA ECONOMIZER ! t I I I INDOOR FAN MOTOR I • I 2O I I • t I t I I I "4 "-4 "-., COMPR 1 &2 OUTPUTS Fig. 15A -- PremierLink Controller I HEAT LOW/HIGH EXHAUST RVS VALVE OO PREMIERLINK CONTROL o ,,j / HINGED DOOR PANEL /O Fig. 15B -- PremierLink l Controller (Installed) TM Table 3 -- PremierLink Sensor Usage APPLICATION Dry Bulb Temperature with PremierLink* (PremierLink requires 4-20 mA Actuator) Differential OUTDOOR TEMPERATURE AIR SENSOR RETURN TEMPERATURE AIR SENSOR OUTDOOR AIR ENTHALPY SENSOR RETURN AIR ENTHALPY SENSOR Included -HH79NZ017 Dry Bulb Temperature with PremierLink* (PremierLink requires 4-20 mA Actuator) Included -HH79NZ017 Required -33ZCT55SPT or Equivalent -- -- Single Enthalpy with PremierLin k* (PremierLink requires 4-20 mA Actuator) Included -Not Used _ Required -HH57AC077 _ Differential Enthalpy with PremierLink* (PremierLink requires 4-20 mA Actuator) Included -Not Used _ Required -HH57AC077 Required -HH57AC078 *PremierLink control requires Supply Air Temperature sensor 33ZCSENSAT and Outdoor Air Temperature sensor HH79NZ017 -- Included with factory-installed PremierLink control; field-supplied and field-installed with field-installed PremierLink control. NOTES: 1. CO2 Sensors (Optional): 33ZCSENCO2 -- Room sensor (adjustable). Aspirator box is required for duct mounting of the sensor. 33ZCASPCO2 -- Aspirator box used for duct-mounted CO2 room sensor. 33ZCT55CO2 -- Space temperature and CO2 room sensor with override. 33ZCT56CO2 -- Space temperature and CO2 room sensor with override and set point. 2. All units include the following Standard Sensors: Outdoor-Air Sensor -- 50HJ540569 -- Opens at 67 F, closes at 52 F, not adjustable. Mixed-Air Sensor -- HH97AZ001 -- (PremierLink control requires Supply Air Temperature sensor 33ZCSENSAT and Outdoor Air Temperature Sensor HH79NZ017). Compressor Lockout Sensor -- 50HJ540570 -- Opens at 35 E closes at 50 R 2! rio _. * 3 _ ............. _/ 11 "- 6 VIO _ 11 @ 8 / 2 \ ......... RED _X._J _ 2 /qT_ / PremierLink .... SpaceTempJ Set 4,,( _ YEL ] BRN • BRN_ _z RED _GRN BRN _ _!1 Indoor Ai _ ii .............. Quality 6_ _BLU Sensor f 8 _ i i f i I ORN- GRA ll! _ Jl PWR 0 20 mA PP'MP Re ays OOMMS ........................ .............................................. ?_ ............................. ,............................. ................. ................. .......... YEL ORN WHT ............ '/ " : PNK :1 \TR1_I :i [[J\ /7\/ _S:_ i _t OUTDOOR C 0 0 BLK "i" _ RED i 8LU _ WH] " _ 4 [[1_ 5_[) ................ PNK ORN _-" ORN PNK _ [ ORN i nED _.vl l 'LL/ i WHT GRA TB-1 2 3 {_Y2 .............................................. 4 []DW! .... 6 _[).JSL wm GRAY Co,r_r CON i i i L _ 7 (][_, WHT BLK [RED, i 8 (1_ XC/ COMMS-RETURNAIROAT -ENTHALPY SENSOR PWR -RTU -SAT -TB -- 8LK " 7 rl] % C LEGEND Communications Outdoor Air Temperature Sensor Power Rooftop Unit Supply Air Temperature Sensor Terminal Block Fig. 16 -- Typical PremierLink Outdoor Air Enthalpy SensoffEnthalpy Controller (HH57AC077) -- To wire the outdoor tfir enthalpy sensor. perform the following (see Fig. 17 and 18): NOTE: The outdoor air sensor can be removed from the back of the enth_dpy controller and mounted remotely. 1. Use a 4-conductor. 18 or 20 AWG cable to connect the enthalpy control to the PremierLink controller and power tmnsformec 2. BRN i_ ! E....... lSer2 PNK iGRA 3 /] _ i AIR !_ _ XLW SFS ENTHALPYSENSOR ' l ] .... [ 4TR) _[_H 11_ ,_,u-_ _ 41 Connect the following 4 wires from the wire htuness located in rooftop unit to the enthalpy controller: a. Connect the BRN wire to the 24 vac terminal (TRI) on enthalpy control and to pin 1 on 12-pin harness. b. Connect the RED wire to the 24 vac GND terminal (TR) on enthalpy sensor and to pin 4 on 12-pin harness. c. Connect the GRAY/ORN wire to J4-2 on PremierLink controller and to terminal (3) on enthalpy sensoc d. Connect the GRAY/RED wire to J4-1 on PremierLink controller and to terminal (2) on enthalpy sensoc ,._/ RZUt_m_i_l Board 8#-_X Controls Wiring TM 2. At the enthalpy control remove the factory-installed resistor from the (SR) and (+) terminals. 3. Connect the field-supplied RED wire to (+) spade connector on the return air enthalpy sensor and the (SR+) terminal on the enthalpy controllec Connect the BLK wire to (S) spade connector on the return air enthalpy sensor and the (SR) terminal on the enthalpy controller. ENTHALPY CONTROLLER RED A6 C TRrI'ITRII__ soi-h +13 SRI-h BRN --i + _S BLK RED I [] S (RETURN rl + -G RAY/O I AIR [ ENTHALPY SENSOR RN LWIRE LED NOTE: If installing in a Carrier rooftop, use the two gray wires provided from the control section to the economizer to connect PremierLink controller to terminals 2 and 3 on enth_dpy sensoc AIR ENTHALPY (OUTDOOR SENSOR) GRAY/RED JiN HARNESS UNIT NOTES: 1. Remove factory-installed jumper across SR and + before connecting wires from return air sensor. 2, Switches shown in high outdoor air enthalpy state. Terminals 2 and 3 close on low outdoor air enthalpy relative to indoor air enthalpy. 3. Remove sensor mounted on back of control and locate in outside airstream. Return Air Enthalpy Sensor -- Mount the return-air enthalpy sensor (HH57AC078) in the return-air duct. The return air sensor is wired to the enth_dpy controller (HH57AC077). The outdoor enthalpy changeover set point is set at the controller. To wire the return air enthalpy sensor, perform the following (see Fig. 17): 1. Use a 2-conductor, 18 or 20 AWG. twisted pair cable to connect the return air enthalpy sensor to the enthalpy controller. Fig. 17 -- Outdoor and Return Air Sensor Wiring Connections for Differential Enthalpy Control 22 HH57AC077 ENTHALPY CONTROL AND •OUTDOOR AIR ENTHALPY SENSOR ECONOMI$ER IV -CONTROLLER OUTSIDE AIR HARNESS ¢ ACTUATOR- TEMPERATURE SENSOR LOW AMBIENT SENSOR / I ' HH57AC078 ENTHALPY SENSOR(USED WITH ENTHALPY CONTROL FOR DIFFERENTIAL ENTHALPY OPERATION) Fig. 195. ÷ ÷ MOUNTING PLATE 6. % Fig. 18Differential Enthalpy Control, Sensor and Mounting Plate (33AMKITENT006) OPTIONAL ECONOMI$ER [V AND ECONOMISER2 See Fig. 19 for EconoMi$er IV component locations. Fig. 20 for EconoMiSer2 component locations. 7. -See 8. NOTE: These instructions are for installing the optional EconoMiSer IV and EconoMiSer2 only. Refer to the accessory EconoMi$er IV or EconoMiSer2 installation instructions when field inst_flling an EconoMiSer IV or EconoMiSer2 accesso q. 1. To remove the existing unit filter access panel, raise the panel and swing the bottom outward. The panel is now disengaged from the track and can be removed. See Fig. 21. 2. The box with the economizer hood components is shipped in the compartment behind the economizel: Tile EconoMi$er IV controller is mounted on top of the EconoMiSer IV in the position shown in Fig. 19. The optional EconoMi$er2 with 4 to 20 mA actuator signal control does not include the EconoMi$er IV controllel: To remove the component box from its shipping position, remove the screw holding the hood box bracket to the top of the economizel: Slide the hood box out of the unit. See Fig. 22. 9. 10. 4. Locations Remove file shipping tape holding the economizer barometric relief damper in place. Insert the hood divider between the hood sides. See Fig. 24 and 25. Secure hood divider with 2 screws on each hood side. The hood divider is also used as the bottom filter rack for the aluminum filtel: Open file filter clips which are located underneath the hood top. Insert the aluminum filter into the bottom filter rock (hood divider). Push the filter into position past the open filter clips. Close the filter clips to lock the filter into place. See Fig. 25. Caulk the ends of the joint between the unit top panel and the hood top. See Fig. 23. Replace the filter access panel. [nsmll all EconoMiSer IV accessories. EconoMi$er IV wiring is shown in Fig. 26. EconoMiSer2 wiring is shown in Fig. 27. Outdoor Air Temperature (OAT) Sensor -- The outdoor air temperature sensor (HH57AC074) is a 10 to 20 mA device used to measme the outdoor-air temperature. The outdoor-air temperature is used to determine when the EconoMiSer IV can be used for free cooling. The sensor is factory-installed on the EconoMiSer IV in the outdoor airstream. See Fig. 19. The operating range of temperature measurement is 40 to 100 E Supply Air Temperature (SAT) Sensor -- The supply air temperature sensor is a 3 K thermistor located at the inlet of the indoor fan. See Fig. 31. This sensor is factory installed. The operating range of temperature measurement is 0 ° to 158 E See Table 4 for sensor temperatme/resistance values. The temperature sensor looks like an eyelet terminal with wires running to it. The sensor is located in the "crimp end" and is sealed from moisture. The indoor coil access panel will be used as the top of the hood. Remove the screws along the sides and bottom of the indoor coil access panel. See Fig. 23. Swing out indoor coil access panel and sides under the panel (hood top). Use the to attach the hood sides to the hood top. vided to attach the hood sides to the unit. IV Component Bmometric flow capacity is shown in Fig. 28. Outdoor air leakage is shown in Fig. 29. Return air pressure drop is shown in Fig. 30. ECONOMISER IV STANDARD SENSORS installed on the unit, the hood shipped with the unit will not be used and must be discarded. Save the aluminum filter IMPORTANT: If the power exhaust accessory is to be for use in the power exhaust hood assembly. 3. EconoMi$er Outdoor Air Lockout Sensor -- The EconomiSer IV is equipped with an mnbient temperature lockout switch located in the outdoor air stream which is used to lockout the compressors below a 42 F ambient temperature. See Fig. 19. insert the hood screws provided Use screws proSee Fig. 24. 23 C22_ -_ AIR HOOD UTDOOR ECONOMI$ER2 HOOD SHIPPING teB BRACKET PLUG _'_ BAROMETRIC RELIEF DAMPER DAMPER Fig. 20 -- EconMi$er2 Component FILTER ACCESS GEAR DRIVEN Locations PANEL SIDE PANEL COMPRESSOR ACCESS PANEL OUTDOOR-AIR OPENING AND INDOOR COILACCESS PANEL TOP SIDE PANEL Fig. 21 -- Typical Access Panel Locations INDOOR COIL ACCESS PANEL INDOOR COIL ACCESS PANEL Fig. 23 -- Indoor Coil Access Panel Relocation TOP HOOD BOX BRACKET i/ INDOORCOIL ACCESS PANEL I it I I LEFT / I I I 11 SIDE 0 I ! ! Fig. 22 -- Hood Box Removal 33 3/8" HOOD DIVIDER Fig. 24 -- Outdoor-Air 24 Hood Construction Table 4 -- Supply Air Sensor Temperature/Resistance Values TEMPERATURE -58 -40 (F) / _ 17 1/4" -- RESISTANCE (ohms) 200,250 100,680 -22 -4 53,010 29,091 14 32 16,590 9,795 50 68 5,970 3,747 77 86 3,000 2,416 104 122 140 1,597 1,080 746 158 176 525 376 185 194 321 274 212 230 203 153 248 257 116 102 266 284 89 70 302 55 HOOD ALUMINUM FILTER BAROMETRIC RELIEF FILTER CLIP Fig. 25 -- Filter Installation FOR OCCUPANCY REPLACE JUMPER j-FIELD-SUPPLIED // _ N1 BLK 'R_O_POT_I_O_m)- WITH TIME CLOCK BLK _V BLK T_ BLK WHT !,_Oc_% i RED IOV _ EXN _-_i_ _ _ ___ _ _ CONTROL P.K VlO- #( )EIELD ACCESSORY) RENOIE NIN POSITION POT , ECONOMIIERIV BOARS PL6-R pos % 77° OPEN -- r I FIELD _S_LL_D IAO SENSOR ," I I ] ] I I lOV RRD-i RAFIENFNALPY SENSOR )FIELDACCZSSORY)__L 2V SR* (NOr USED) ,' SENSOR 1 1 ] HAX O Ev 0AFFE.P, ERTRALPY BLK-- I I _ {NOT USED} < IOV FREE B C _[] A -- O FIELD I FIELD < BLU < < SPLICE SPLICE BRN L )NOr USED) TAN 6RY ORG TO PWR EXHAUST ACCESSORY LEGEND DCV-- Demand Controlled Ventilation IAQ -- Indoor Air Quality LA -- Low Ambient Lockout Device OAT-- Outdoor-Air Temperature POT-- Potentiometer RAT-- Return-Air Temperature Potentiometer Defaults Settings: Power Exhaust Middle Minimum Pos. Fully Closed DCV Max. Middle DCV Set Middle Enthalpy C Setting (Nor USED) NOTES: 1, 620 ohm, 1 watt 5% resistor should be removed only when using differential enthalpy or dry bulb. 2. If a separate field-supplied 24 v transformer is used for the IAQ sensor power supply, it cannot have the secondary of the transformer grounded. 3, For field-installed remote minimum position POT, remove black wire jumper between P and P1 and set control minimum position POT to the minimum position, Fig. 26 -- EconoMi$er IV Wiring 25 BLACK 4 3 5 ? 2 500 OHM _J<>l RESISTOR- "_ 8 VIOLET I i- I I NOTE 6 T NOTE1 3 . ___1_ I +_-I .... J PINK 7 I I RED I I J 10 I 50HJ540573 ACTUATOR ASSEMBLY 1 I S OPTIONAL CO2 SENSOR 4 - 20 rnA OUTPUT 11 u ku >- 9 WHITE DIRECT DRIVE ACTUATOR 12 ECONOMIZER2 NOTES: 1. Switch on actuator must be in run position for econornizer to operate. 2. PremierLink TM control requires that the standard 50HJ540569 outside-air sensor be replaced by either the CROASENR001A00 enthalpy sensor. 3. 50HJ540573 actuator consists of the 50HJ540567 actuator and a harness with 500-ohm resistor. PLUG dry bulb sensor or HH57A077 Fig. 27 -- EconoMi$er2 with 4 to 20 mA Control Wiring _o W eooo 2500 w D 5000 2000 w 1500 w w L 1000 4000 w iii i i i i ii _,_ _iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii w w L © s' I 500 © z 3000 2000 1000 z 0.'05 S 0115 L STATIC 0.'25 PRESSURE o S (in. wg) 0.05 0.10 0.15 0.20 0.25 0.30 L STATIC PRESSURE (in. wg) Fig. 28 -- Barometric Flow Capacity Fig. 30- Return-Air Pressure Drop / LU I-- 30 SUPPLY AIR TEMPERATURE SENSOR MOUNTING z_ 25 13:: 20 D_ _ W kU U. o o z LOCATION 15 \ 10 SUPPLY AIR TEMPERATURE SENSOR 5 0 0.13 0.20 0.22 0.25 0.30 0.35 0.40 0.45 0.50 t_ _I LL STATIC PRESSURE (in. wg) Fig. 29 -- Outdoor-Air Damper Leakage s Fig. 31 -- Supply Air Sensor Location 26 0.35 ECONOMI$ER IV CONTROL MODES temperature airstream is used for cooling. When using this mode of changeover control, turn the enthalpy set point potentiometer fully clockwise to the D setting. See Fig. 32. IMPORTANT: Tile optional EconoMiSer2 does not include a controllel: The EconoMiSer2 is operated by a 4 to 20 mA signal from an existing field-supplied controller (such as PremierLink TM control). See Fig. 27 for wiring information. Outdoor Enthalpy Changeover -- For enthalpy control, accessory enthalpy sensor (part number HH57AC078) is required. Replace the stan&_rd outdoor dry bulb temperature sensor with the accessory enthalpy sensor in the same mounting location. See Fig. 19. When the outdoor air enthalpy rises above the outdoor enthalpy changeover set point, the outdoortdr dmnper moves to its minimum position. The outdoor enthalpy changeover set point is set with the outdoor enthalpy set point potentiometer on the EconoMiSer IV controllec The set points are A, B, C, and D. See Fig. 35. The factory-installed 620-ohm jumper must be in place across terminals SR and SR+ on the EconoMiSer IV controllel: See Fig. 19 and 36. Determine tile EconoMiSer IV control mode befole set up of the control. Some modes of operation may requile diffelent sensors. Refer to Ntble 5. The EconoMiSer IV is supplied from the factory with a supply air temperature sensor and an outdoor air temperature sensol: This allows for operation of the EconoMiSer IV with outdoor air dry bulb changeover control. Additional accessories c_m be added to allow for different types of changeover control and operation of the EconoMiSer IV and unit. Table 5 -- EconoMi$er IV Sensor APPLICATION Outdoor Air Dry Bulb Differential Dry Bulb Single Enthalpy Differential Enthalpy Usage ECONOMI$ER IV WITH OUTDOOR DRY BULB SENSOR AIR Accessories Required None. The outdoor air dry bulb sensor is factory installed. CRTEMPSN002A00* Replace the standard outside air dry bulb temperature sensor with the accessory enthalpy sensor in the same mounting location. See Fig. 19. Mount the return air enth_dpy sensor in the return _dr duct. See Fig. 34. Wiring is provided in the EconoMi$er IV wiring hmness. See Fig. 26. The outdoor enthalpy changeover set point is set with the outdoor enthalpy set point potentiometer on the EconoMiSer IV controller. When using this mode of changeover control, turn the enthalpy set point potentiometer fully clockwise to the D setting. HH57AC078 HH57AC078 and CRENTDIF004A00* CO2 for DCV Control using a Wall-Mounted CO2 Sensor CO 2 for DCV Control using a Duct-Mounted CO2 Sensor Differential Enthalpy Control -- For differential enthalpy control, the EconoMiSer IV controller uses two enthalpy sensors (HH57AC078 and CRENTDIF004A00), one in the outside air and one in the return air duct. The EconoMiSer IV controller compares the outdoor air enthalpy to the return air enth_dpy to determine EconoMiSer IV use. The controller selects the lower enthalpy air (return or outdoor) for cooling. For example, when the outdoor air has a lower enth_dpy than the return ail, the EconoMiSer IV opens to bring in outdoor air for free cooling. 33ZCSENCO2 and 33ZCASPCO2** 33ZCSENCO21- CRCBDIOX005A001-1- Indoor Air Quality (IAQ) Sensor Input -- The IAQ input can be used for demand control ventilation control based on the level of CO 2 measured in the space or return air duct. Mount the accessory IAQ sensor according to manufacturer specifications. The IAQ sensor should be wired to the AQ and AQI terminals of the controller Adjust the DCV potentiometers to correspond to the DCV voltage output of the indoor air quality sensor at the user-determined set point. See Fig. 37. If a separate field-supplied transformer is used to power the [AQ sensor, the sensor must not be grounded or the EconoMiSer IV control board will be dmnaged. *CRENTDIF004A00 and CRTEMPSN002A00 accessories are used on many different base units. As such, these kits may contain parts that will not be needed for installation. 1-33ZCSENCO2 is an accessory CO2 sensor. **33ZCASPCO2 is an accessory aspirator box required for ductmounted applications. 1-1-CRCBDIOX005A00 is an accessory that contains both 33ZCSENCO2 and 33ZCASPCO2 accessories. Outdoor Dry Bulb Changeover -- The stan&_rd controller is shipped from the factory configured for outdoor dry bulb changeover control. The outdoor air and supply air temperature sensors are included as stan&_rd. For this control mode, the outdoor temperature is compmed to an adjustable set point selected on the control. If the outdoor-air temperature is above the set point, the EconoMi$er IV will adjust the outdoor-air dampers to minimum position. If the outdoor-air temperature is below the set point, the position of the outdoor-air dampel.s will be controlled to provide free cooling using outdoor all: When in this mode, the LED next to the free cooling set point potentiometer will be on. The changeover temperature set point is controlled by the free cooling set point potentiometer located on the control. See Fig. 32. The scale on the potentiometer is A, B, C, and D. See Fig. 33 for the conesponding temperature changeover values. FAN SET POINT WHEN EXHAUST CONTACT IS MADE POSITION SETTING DEMAND CONTROL VENTILATION SET POINT DEMAND CONTROL VENTILATION iNPUT IS ABOVE SET POINT VENTILATION Differential Dry Bulb Control -- For differenti_d @ bulb control the stan_lard outdoor dry bulb sensor is used in conjunction with an additiomd accessory @ bulb sensor (part number CRTEMPSN002A00). The accessory sensor must be mounted in the return airstream. See Fig. 34. Wiring is provided in the EconoMiSer IV wiring harness. See Fig. 26. SET POINT LED LIGHTS WHEN OUTDOOR AIR IS SUITABLE FOR FREE COOLING CHANGEOVER Fig. 32 -- In this mode of operation, the outdoor-air temperature is compared to the return air temperature and the lower 27 ENTHALP_ SET POINT EconoMi$er IV Controller and LED Locations Potentiometer 19. 18- _'_ ECONOMI$ER I LED _ON X ]_ CONTROLLER 17LED OFF 16--- LED ON ECONOMI$ER ]_Z 15< E14- LED OFF- 13" 12- -LED OFF_"_ LED ON- -- 1110" I 40 45 50 55 60 65 DEGREES 70 75 80 85 90 95 100 FAHRENHEIT SENSOR Fig. 33 -- Outside Air Temperature Changeover Set Points - RETURNAIR RETURN DUCT (FIELD-PROVIDED) Fig. 34 -- Return Air Temperature or Enthalpy Sensor Mounting Location CONTROL CURVE CONTROL POINT APPROX. °F (°C) AT 50% RH A 73 (23} B 70 (21) C D 67 (19} 63 (17) 85 90 95 100 105 110 (29) (32) (35) (38) (4I) (43) "1,,, ,,./ 7-, \ -,./ /.. \ 5( \ \ X \ HIGH 35 (2) 40 (4) 45 (7) APPROXIMATE 50 (10) DRY 55 (13) BULB 60 (16) 65 (18) 70 (21) 75 (24) TEMPERATURE-- Fig. 35 -- Enthalpy 80 (27) 85 (29) 95 (35) 100 (38) °F (°C) Changeover 28 90 (32) Set Points \ 105 (41) CURVE 110 (43) LIMIT enter the building. Make minimum position adjustments with at least 10 F temperature difference between the outdoor and leturn-air temperatures. m I bll_ PU II 24 Vac HO_T_ _Mi0 T_ To determine the minimum following procedure: 24 Vac OOM Open 2 V_l 5 T o = Outdoor-Air Temperature OA = Percent of Outdoor Air 4 T R= Return-Air Telnperature RA = Percent of Return Air T M = Mixed-Air EF1 the supply air sensor from terminals 3. Ensure that terminals P used, make Fig. 26 and turned fully Connect 24 the factory-installed jumper is in place across and PI. [f remote dmnper positioning is being sure that the terminals are wired according to that the minimum position potentiometer is clockwise. vac across terminals TR and TRI. 5000 4. z 4000 800 pprn z< 1000 ppm +1100 ppm + 9OOppm __ Carefully adjust the minimum position potentiometer until the measured mixed-air temperature matches the calculated value. 6. Reconnect 0 2 3 4 5 6 7 Fig. 37 -- CO 2 Sensor Maximum the supply air sensor to terminals T and TI. Remote control of the EconoMiSer IV dmnper is desirable when requiring additional temporary ventilation. If a field-supplied remote potentiometer (Honeywell Dut number $963B1128) is wired to the EconoMiSer IV controller, the minimum position of the damper can be controlled fi_m a remote location. 1000 DAMPER VOLTAGE FOR MAX VENTILATION T and 5. 3000 E Z air is Disconnect TI. 6000 + Temperature 2. CO2 SENSOR MAX RANGE SETTING W the using the As an example, if local codes require 10% outdoor during occupied conditions, outdoor-air temperature 60 IF.and return-air temperature is 75 E (60 x. 10) + (75 x .90) = 73.5 F Fig. 36 -- EconoMiSer IV Control 2000 perform 2 Ma/ 0V DCV FFr_I 8 setting, 1. Calculate the appropriate mixed air temperature following formula: OA RA (To x 1---_ ) + (TR x 1---_-_-) = T M Pos MEx© T _I_]I position 8 RATE Range To control the minimum damper the factory-installed jumper on the EconoMiSer IV controllel: Wire the ter to the P and PI terminals on the See Fig. 36. Setting Exhaust Set Point Adjustment -- The exhaust set point will determine when the exhaust fan runs based on &_mper position (if accessory power exhaust is installed). The set point is modified with the Exhaust Fan Set Point (EXH SET) potentiometer See Fig. 32. The set point represents the damper position above which the exhaust fans will be turned on. When there is a call for exhaust, the EconoMiSer IV controller provides a 45 _+15 second delay before exhaust fan activation to allow the dampers to open. This delay allows the &tmper to reach the appropriate position to avoid unnecessary fan overload. position remotely, remove P and PI terminals on the field-supplied potentiomeEconoMiSer IV controllel: Damper Movement -- Damper movement from full open to lull closed (or vice versa) takes 21/2 minutes. Thermostats -- The EconoMiSer IV control works with conventional thermostats that have a YI (cool stage 1), Y2 (cool stage 2), WI (heat stage 1), W2 (heat stage 2), and G (fan). The EconoMi$er [V control does not support space temperature sensors. Connections me made at the themlostat terminal connection board located in the main control box. Occupancy Control -- The factory default configuration for the EconoMiSer IV control is occupied mode. Occupied status is provided by the black jumper from terminal TR to terminal N. When unoccupied mode is desired, install a field-supplied timeclock lunction in place of the jumper between TR and N. See Fig. 26. When the timeclock contacts are closed, the EconoMiSer IV control will be in occupied mode. When the timeclock contacts are open (removing the 24-v signal from terminal N), the EconoMiSer IV will be in unoccupied mode. Minimum Position Control -- There is a minimum &tmper position potentiometer on the EconoMiSer IV controllel: See Fig. 32. The minimum dmnper position maintains the minimum airflow into the building during the occupied period. When using demand ventilation, the minimum damper position represents the minimum ventilation position for VOC (volatile organic compound) ventilation requirements. The maximum demand ventilation position is used for fully occupied ventilation. Demand Controlled Ventilation (DCV) EconoMi$er IV for demand controlled some equipment selection criteria which When selecting the heat capacity and equipment, the maximum ventilation rate design conditions. The maximum damper culated to provide the desired fresh ail: When demand ventilation control is not being used, the minimum position potentiometer should be used to set the occupied ventilation position. The maximum demand ventilation position should be turned fully clockwise. Adjust the minimum position potentiometer to _llow the minimum amount of outdoor air. as requiled by local codes, to 29 -- When using the ventilation, there me should be considered. cool capacity of the must be evaluated for position must be cal- Typically tile maximum ventilation rate will be about 5 to 10_ , more than the typical cfm required per pe_on, using normal outside air design criteria. since the CO 2 sensor voltage will be ignored by the EconoMiSer IV controller until it rises above the 3.6 volt setting of the minimum position potentiometel: A proportional anticipatory strategy should be taken with the following conditions: a zone with a large area, varied occupancy, and equipment that cannot exceed the required ventilation rate at design conditions. Exceeding the required ventilation rate means the equipment can condition air at a maximum ventilation rate that is greater than the lequired ventilation rate for maximum occupancy. A proportional-anticipatory strategy will cause tile fresh air supplied to increase as the room CO2 level increases even though the CO 2 set point has not been reached. By the time the CO 2 level reaches the set point, the damper will be at maximum ventilation and should maintain the set point. In order to have the CO2 sensor control the economizer damper in this manner, first detemfine file damper voltage output for minimum or base ventilation. Base ventilation is the ventilation required to remove contaminants during unoccupied periods. The following equation may be used to determine the percent of outside-air entering the building for a given damper position. For best results thele should be at least a 10 degree difference in outside and leturn-air temperatures. Once the fully occupied dmnper position has been determined, set ti3e maximum dalnper demand control ventilation potentiometer to this position. Do not set to the maximum position as this can result in over-ventilation to the space and potential high-humidity levels. OA 1-]"_) (Tox +(TRx CO, Sensor Configuration -- The CO 2 sensor has preset standard voltage settings timt can be selected anytime after the sensor is powered up. See Table 6. Use setting 1 or 2 for Carrier equipment. See Table 6. 1. Press Clear and Mode buttons. Hold at least 5 seconds until the sensor enters the Edit mode. 2. Press Mode twice. The STDSET 3. Use tile Up/Down Table 6. 4. Press Enter to lock in file selection. 5. Press Mode to exit and resume normal operation. RA I'T_)=TM T R = Return-Air Temperature RA = Percent of Return Air T M= Mixed-Air Temperature Once base ventilation has been detemfined, set the minimum dmnper position potentiometer to the correct position. The same equation can be used to determine the occupied or maximum ventilation rate to the building. For example, an output of 3.6 volts to the actuator provides a base ventilation rate of 5% and an output of 6.7 volts provides the maximum ventihttion rate of 20% (or base plus 15 cfln per person). Use Fig. 37 to determine the maximum setting of the CO 2 sensor For example, a 1100 ppm set point relates to a 15 cfln per person design. Use the 1100 ppm curve on Fig. 37 to find the point when the CO 2 sensor output will be 6.7 volts. Line up the point on the graph with the left side of the chart to determine that the range configuration for the CO 2 sensor should be 1800 ppm. The EconoMiSer IV controller will output the 6.7 volts from the CO 2 sensor to the actuator when the CO 2 concentration in the space is at 1100 ppm. The DCV set point may be left at 2 volts 2. Press Mode twice. The STDSET 3. Use the Up/Down and press Entel: 4. Use the Up/Down button to toggle through each of the nine variables, starting with Altitude, until file desired setting is reached. 5. Press Mode to move through the variables. 6. Press Enter to lock in the selection, continue to the next vmiable. Dehumidification mation from on any zone a device duce the building heating move 2 Interface w/Standard Building Control System the humidity commemial applications. Settings 1000 5O 0-2000 1100 5O 0-1100 1100 5O 0-10V 4-20 mA 0-10V 4-20 mA 0- 900 900 5O 0-1100 1100 5O 0- 900 900 5O Proportional 0-10V 4-20 mA 0-10V 4-20 mA 0-9999 5000 5OO Proportional 0-10V 4-20 mA 0-2000 700 5O Proportional 20 Exponential 15 ppm -- for most 0-2000 Any Economizer Exponential Parking/Air Intakes/ Loading Docks loads 0-10V 4-20 mA 0-10V 4-20 mA Proportional 15 9 such as a 62AQ energy recovely unit is added to remoisture content of the fresh air being brought into the when file enthalpy is high. In most cases, the normal and cooling processes am morn than adequate to m- 5O Proportional Health & Safety Infor- 1000 4 8 -- 0-2000 Any Any 7 Control 0-10V 4-20 mA 2-10V 7-20 mA Proportional Exponential 6 DCV OPTIONAL RELAY SETPOINT (ppm) 3 5 Air with ASHRAE indicates that the largest humidity load is the fresh air introduced. For some applications, CO2 CONTROL RANGE (ppm) (elm/Person) 1 of Fresh 2O menu then press Mode to ANALOG OUTPUT OUTPUT VENTILATION RATE Menu will appem: button to toggle to the NONSTD If normal rooftop heating and cooling operation is not adequate for the outdoor humidity level, an energy recovery unit and/or a dehumidification option should be considered. Table 6 -- CO2 Sensor Standard EQUIPMENT button to select the preset numbel: See The custom settings of the CO 2 sensor can be changed anytime after the sensor is energized. Follow the steps below to change file non-stan&trd settings: 1. Press Clear and Mode buttons. Hold at least 5 seconds until the sensor enters the Edit mode. T o = Outdoor-Air Temperature OA = Percent of Outdoor Air SETTING Menu will appear LEGEND Parts Per Million 3O RELAY HYSTERESIS (pprn) Step 7 -- Adjust Evaporator-Fan Speed -- Adjust evaporator-fan rpnl to meet jobsite conditions. See Table 7 for fan rpm at motor pulley settings. See Table 8 for motor performance data. See Tables 9 and 10 for accessory trod option static pressure drops. See Table 11 for evaporator motor efficiency. Refer to Tables 12-41 to determine fan speed settings. For units with accessory electric heating, required minimum cfm is 900 for 50TFKTM004; 1200 for 50TFF.TM005; 1500 for 50TFETM006; and 1800 for 50TFETM007. DIRECT-DRIVE MOTORS -- The evaporator-fan motor factory speed setting is shown on label diagram affixed to base unit. If other than factory setting is desired, refer to label located on motor for motor reconnection. Insert wire into the speed tap corresponding to desired speed. ioi MOTOR MOUNTING NUTS AND BOLTS iJ Fig. 38 -- Belt-Drive Motor Mounting BELT-DRIVE MOTORSFan motor pulleys are factory set for speed shown in Tables IA and lB. See Fig. 38. To change fan rpm: 1. Shut off unit power supply. Install lockout tag. 2. Loosen belt by loosening fan motor mounting nuts. 3. Loosen movable pulley fange setscrew (see Fig. 39). 4. Screw movable flange tow;ud fixed flange to inclease fan rpm and away from fixed flange to decrease fan rpm. Increasing fan rpm increases load on motor. Do not exceed maximum speed specified in Tables IA and lB. 5. Set movable flange at nearest keyway of pulley hub and tighten setscrew. (See Tables I A and IB for speed change for each lidl turn of pulley flange.) ISTRAIGHT EDGE BE PARALLEL WITH PULLEYS_ BELT :3_ ARALLEL [_ )_.,,i_) SETSCREWS_F FIXED l _ FLANGE I belt tension (1/2-in. deflection with 8 to 10 lb of force). Tighten nuts. Adjust bolt and tighten nut to secure motor in fixed position. Re-inspect pulley alignment. MOVABLE FLANGE MO!OR AND FAN SHAFTS MUST BE To align fan and motor pulleys: 1. Loosen fan pulley setscrews. 2. Slide fan pulley along fan shaft. 3. Make angulgu" alignment by loosening motor from mounting. To adjust belt tension: 1. Loosen fan motor mounting nuts. 2. Slide motor mounting plate away from fan scroll for proper 3. 4. 5. MUST SINGLE-GROOVE Fig. 39 -- Eva mrator-Fan Pulley Adjustment Table 7 -- Fan Rpm at Motor Pulley Settings* UNIT MOTOR PULLEY TURNS OPEN 0 1_ 1 11& 2 50TM004t 1045 1009 973 937 901 21& 50TFF004t 1000 976 952 928 904 880 856 832 808 784 760 -- -- 50TF_TM004** 1455 1423 1392 1360 1328 1297 1265 1233 1202 1170 1138 1107 1075 50TFF005t 1185 1150 1115 1080 1045 1010 975 940 905 810 835 -- -- 50TM005t 1175 1135 1094 1054 1013 973 932 892 851 811 770 -- -- 50TF_TM005** 1455 1423 1392 1360 1326 1297 1265 1233 1202 1170 1138 1107 1075 50TFF006t 1300 1267 1233 1200 1167 1133 1100 1067 1033 1000 967 933 900 50TM006t 1190 1164 1138 1112 1086 1060 1034 1008 982 956 930 904 878 50TF_TM006** 1685 1647 1608 1570 1531 1493 1454 1416 1377 1339 1300 -- -- 50TF_TM007tt 1460 1421 1382 1343 1304 1265 1225 1187 1148 1109 1070 -- -- 50TF_TM007** 1685 1647 1608 1570 1531 1493 1454 1416 1377 1339 1300 -- -- 865 *Approximate fan rpm shown. I-Indicates alternate motor and drive package. 3 31& 4 41_ 5 51& 6 829 793 757 721 685 -- -- **Indicates high-static motor and drive package. I-I-Indicates standard motor and drive package. 31 Table 8 -- Evaporator-Fan UNIT 50TFF, TM EVAPORATOR-FAN MOTOR UNIT VOLTAGE 208/230 Standard OO4 46O 575 MAXIMUM ACCEPTABLE OPERATING WATTS 0.34 208/230 46O 575 Alternate Motor Performance MAXIMUM ACCEPTABLE CONTINUOUS BHP* MAXIMUM AMP DRAW 2.8 44O 1.20 1000 2.40 2120 1.3 1.3 4.9 2.1 2.1 208/230 8.0 48O 575 High Static 208/230 48O 575 Standard 0.75 3.0 3.0 3.5 1.8 1.8 85O 208/230 005 Alternate 4.9 48O 575 208/230 1.20 1000 2.1 2.1 8.0 2.40 2120 3.0 3.0 1.20 1340 1.30/2.40t 2120 2.90 2562 48O 575 High Static 208/230 Standard Alternate 006 5.9 48O 575 208/230 48O 575 208/230 48O High Static 3.2 3.2 6.8/5.212.8 3.0 8.8 3.9 575 208/230 Standard 3.9 5.2 48O 575 OO7 208/230 48O High Static 2.40 2120 2.90 2562 3.0 3.0 8.8 3.9 575 3.9 LEGEND Bhp -- NOTES: 1. All indoor-fan motors 5 hp and larger meet the minimum efficiency requirements as established by the Energy Policy Act of 1992 (EPACT) effective October 24, 1997. 2. High-static motor not available on single-phase units. Brake Horsepower *Extensive motor and electrical testing on these units ensures that the full horsepower range of the motors can be utilized with confidence. Using the fan motors up to the horsepower ratings shown in this table will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. tSingle phase/three-phase. Table 9 -- Accessory Electric Heaters Static Pressure Drop (in. wg) 50HJ004-007 CFM COMPONENT 1 Heater Module 2 Heater Modules Table 10- 900 1200 1400 1600 1800 2000 2200 2400 2600 0.05 0.07 0.09 0.09 0.10 0.11 0.11 0.12 0.13 0.15 0.16 0.18 0.18 0.17 0.17 0.17 0.18 0.18 Accessory/FlOP EconoMi$er IV and EconoMi$er2 Static Pressure* (in. wg) CFM COMPONENT Vertical EconoMi$er IV and EconoMi$er2 Horizontal EconoMi$er IV and EconoMiSer2 1250 1500 1750 0.045 0.065 0.08 0.1 LEGEND FlOP -- Factory-Installed 2000 0.12 0.125 2250 I 2500 2750 3000 0.145 0.15 I 0.175 0.18 0.22 0.225 0.255 0.275 *The static pressure must be added to external static pressure. The sum and the evaporator entering-air cfm should be used in conjunction with the Fan Per_rmance tables to determine indoor blower rpm and watts. Option Table 11 -- Evaporator-Fan MOTOR 50TFF, TM EFFICIENCY 75 74/84" 84 004,005 OO6 OO7 *Sin gle-phase/3-phase. NOTE: Convert watts to bhp using the following formula: bhp = Motor Efficiency watts input x motor efficiency 746 32 Table 12 -- Fan Performance 50TFF,TM004 -- Vertical Discharge Units; Standard AIRFLOW (Cfm) 900 1000 1100 1200 1300 1400 1500 LOW SPEED 208 v HIGH SPEED 230, 460, 575 v 208 v ESP Bhp Watts ESP Bhp Watts 0.67 0.60 0.55 0.51 0.45 0.38 0.34 0.21 0.23 0.24 0.26 0.27 0.29 0.30 253 270 287 304 321 338 355 0.68 0.61 0.56 0.51 0.46 0.41 0.36 0.23 0.25 0.26 0.27 0.29 0.30 0.31 277 292 307 323 338 354 369 LEGEND Bhp ESP Watts Motor (Direct Drive) ESP 0.69 0.61 0.57 0.52 0.48 0.43 0.38 Bhp 0.28 0.27 0.28 0.29 0.31 0.32 0.33 230, 460, 575 v Watts 307 321 335 349 364 378 392 See general fan performance ESP 0.69 0.63 0.58 0.53 0.47 --- Bhp 0.31 0.32 0.33 0.34 0.34 --- Watts 363 374 385 397 408 --- notes below. -- Brake Horsepower Input to Fan -- External Static Pressure (in. wg) -- Input Watts to Motor Table 13 -- Fan Performance 50TFF004 -- Vertical Discharge Units; Alternate Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 9O0 1000 1100 1200 1300 1400 1500 0.2 Rpm 643 683 725 767 811 855 900 Watts 152 191 237 291 352 423 504 Rpm 768 804 842 880 920 980 1002 Bhp 0.22 0.27 0.32 0.38 0.45 0.53 0.62 Watts 222 268 321 382 451 529 617 1.2 Rpm 1110 1141 1173 1205 1239 1273 1309 Bhp 0.54 0.61 0.69 0.77 0.87 0.97 1.09 1.4 Watts 538 607 683 768 863 967 1082 Rpm Bhp Watts 1177 0.63 627 1207 0.70 700 1238 0.79 781 1270 0.88 872 1303 0.98 972 1337 1.09 1082 ............ STATIC PRESSURE 0.6 Rpm 870 904 939 976 1013 1051 1090 EXTERNAL AIRFLOW CFM 9O0 1000 1100 1200 1300 1400 1500 Bhp 0.15 0.19 0.24 0.29 0.35 0.43 0.51 0.4 Watts 296 348 407 474 550 636 731 STATIC PRESSURE 1.6 Rpm 1239 1269 1300 1332 1364 ......... LEGEND Bhp Watts Bhp 0.30 0.35 0.41 0.48 0.55 0.64 0.74 Bhp 0.72 0.80 0.89 0.98 1.09 Watts 718 796 883 979 1084 (in. wg) 0.8 Rpm 958 991 1025 1060 1095 1132 1169 Bhp 0.37 0.43 0.50 0.57 0.66 0.75 0.85 1.0 Watts 373 430 496 570 652 744 846 Rpm 1037 1069 1102 1136 1170 1205 1242 Bhp 0.46 0.52 0.59 0.67 0.76 0.86 0.97 Watts 813 895 987 1088 Rpm 1355 1384 1414 -- Bhp 0.92 1.00 1.10 -- (in. wg) 1.8 Rpm 1298 1328 1358 1389 ...... Bhp 0.82 0.90 0.99 1.09 2.0 NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 1.20. 3. See below for general fan performance notes. -- Brake Horsepower Input to Fan -- Input Watts to Motor *Motor drive range: 760 to 1000 rpm. All other rpms require fieldsupplied drive. GENERAL FAN PERFORMANCE NOTES 1. Values include losses for filters, unit casing, and wet coils. 2. Extensive motor and electrical testing on these units ensures that the full range of the motor can be utilized with confidence. Using fan motors up to the wattage ratings shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. For additional information on motor performance, refer to Table 8 on page 32. 3. Use of a field-supplied motor may affect wire sizing. Contact your Carrier representative for details. 4. Interpolation is permissible. Do not extrapolate. 33 Watts 454 517 588 668 756 855 963 Watts 911 998 1094 -- Table 14 -- Fan Performance 50TM004 -- Vertical Discharge Units; Alternate Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 900 1000 1100 1200 1300 1400 1500 0.2 Rpm 643 683 725 767 811 855 900 Watts 152 191 237 291 352 423 504 Rpm 768 804 842 880 920 960 1002 Bhp 0.22 0.27 0.32 0.38 0.45 0.53 0.62 Watts 222 268 321 382 451 529 617 1.2 Rpm 1110 1141 1173 1205 1239 1273 1309 Bhp 0.54 0.61 0.69 0.77 0.87 0.97 1.09 1.4 Watts 538 607 683 768 863 967 1082 Rpm 1177 1207 1238 1270 1303 1337 ............ Bhp 0.63 0.70 0.79 0.88 0.98 1.09 Watts 627 700 781 872 972 1082 STATIC PRESSURE(in. 0.6 Rpm 870 904 939 976 1013 1051 1090 EXTERNAL AIRFLOW CFM 900 1000 1100 1200 1300 1400 1500 Bhp 0.15 0.19 0.24 0.29 0.35 0.43 0.51 0.4 --- Watts 296 348 407 474 550 636 731 0.8 Rpm 958 991 1025 1060 1095 1132 1169 STATIC PRESSURE (in. wg) 1.6 Rpm 1239 1269 1300 1332 1364 ......... LEGEND Bhp Watts Bhp 0.30 0.35 0.41 0.48 0.55 0.64 0.74 wg) Bhp 0.72 0.80 0.89 0.98 1.09 Watts 718 796 883 979 1084 Rpm 1298 1328 1358 1389 ...... Bhp 0.37 0.43 0.50 0.57 0.66 0.75 0.85 1.0 Watts 373 430 496 570 652 744 846 Rpm 1037 1069 1102 1136 1170 1205 1242 1.8 Bhp 0.82 0.90 0.99 1.09 Bhp 0.46 0.52 0.59 0.67 0.76 0.86 0.97 Watts 454 517 588 668 756 855 963 2.0 Watts 813 895 987 1088 Rpm 1355 1384 1414 -- Bhp 0.92 1.00 1.10 -- Watts 911 998 1094 -- NOTES: 1. Boldface indicates field-supplied drive is required, 2. Maximum continuous bhp is 1.20. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor *Motor drive range: 685 to 1045 rpm. All other rpms require fieldsupplied drive. Table 15 -- Fan Performance 50TFF,TM004 -- Vertical Discharge Units; High-Static Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 900 1000 1100 1200 1300 1400 1500 0.2 Rpm 643 683 725 767 811 855 900 Watts 152 191 237 291 352 423 504 Rpm 768 804 842 880 920 960 1002 Bhp 0.22 0.27 0.32 0.38 0.45 0.53 0.62 Watts 222 268 321 382 451 529 617 1.2 Rpm 1110 1141 1173 1205 1239 1273 1309 Bhp 0.54 0.61 0.69 0.77 0.87 0.97 1.09 1.4 Watts 538 607 683 768 863 967 1082 Rpm 1177 1207 1238 1270 1303 1337 1371 Bhp 0.63 0.70 0.79 0.88 0.98 1.09 1.21 Watts 627 700 781 872 972 1082 1204 STATIC PRESSURE (in. wg) 0.6 Rpm 870 904 939 976 1013 1051 1090 EXTERNAL AIRFLOW CFM 90O 1000 1100 1200 1300 1400 1500 Bhp 0.15 0.19 0.24 0.29 0.35 0.43 0.51 0.4 --- Watts 296 348 407 474 550 636 731 Rpm 958 991 1025 1060 1095 1132 1169 STATIC PRESSURE (in. wg) 1.6 Rpm 1239 1269 1300 1332 1364 1397 1430 LEGEND Bhp Watts Bhp 0.30 0.35 0.41 0.48 0.55 0.64 0.74 Bhp 0.72 0.80 0.89 0.98 1.09 1.21 1.33 Watts 718 796 883 979 1084 1200 1327 Rpm 1298 1328 1358 1389 1421 1453 1486 0.8 Bhp 0.37 0.43 0.50 0.57 0.66 0.75 0.85 1.0 Watts 373 430 496 570 652 744 846 Rpm 1037 1069 1102 1136 1170 1205 1242 1.8 Bhp 0.82 0.90 0.99 1.09 1.21 1.33 1.46 *Motor drive range: 1075 to 1455 rpm. All other rpms require fieldsupplied drive. 34 Watts 454 517 588 668 756 855 963 2.0 Watts 813 895 987 1088 1199 1320 1453 Rpm 1355 1384 1414 1444 1475 1507 1540 NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.40. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor Bhp 0.46 0.52 0.59 0.67 0.76 0.86 0.97 Bhp 0.92 1.00 1.10 1.21 1.32 1.45 1.59 Watts 911 998 1094 1200 1316 1443 1581 Table 16 -- Fan Performance 50TFF,TM005 -- Vertical Discharge Units; Standard Motor (Belt Drive) LOW SPEED AIRFLOW (Cfm) 1200 1300 1400 1500 1600 1700 1800 1900 2000 208 v ESP 0.93 0.86 0.78 0.70 0.61 0.51 0.40 0.29 0.25 Bhp 0.41 0.42 0.45 0.47 0.49 0.52 0.54 0.56 0.58 HIGH 230, 460, 575 v Watts 458 471 503 536 557 584 610 629 651 ESP 0.94 0.87 0.79 0.73 0.64 0.54 0.44 0.37 0.30 Bhp 0.45 0.46 0.49 0.52 0.54 0.57 0.60 0.62 0.64 SPEED 208 v Watts 506 521 556 593 616 646 674 696 720 ESP Bhp 0.94 0.87 0.79 0.73 0.66 0.58 0.51 0.46 0.39 0.51 0.52 0.54 0.56 0.58 0.60 0.62 0.64 0.66 230, 460, 575 v Watts ESP Bhp Watts 572 589 616 631 654 678 698 720 744 0.99 0.92 0.87 0.80 0.76 0.68 0.63 0.56 0.50 0.56 0.58 0.60 0.62 0.64 0.66 0.68 0.70 0.73 632 651 681 698 723 750 772 796 823 See general fan performance notes on page 33. LEGEND Bhp ESP Watts ---- Brake Horsepower Input to Fan External Static Pressure (in. wg) Input Watts to Motor Table 17 -- Fan Performance 50TFF005 -- Vertical Discharge Units; Alternate Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 1200 1300 1400 1500 1600 1700 1800 1900 2000 0.2 Rpm 666 701 737 774 811 849 887 926 965 Watts 252 300 355 417 487 565 651 746 852 Rpm 778 809 842 875 909 943 978 1014 1050 Bhp 0.36 0.42 0.48 0.55 0.63 0.72 0.81 0.92 1.03 Watts 361 418 481 551 629 715 810 914 1028 1.2 Rpm 1100 1126 1152 1179 Bhp 0.85 0.94 1.03 1.13 1.4 Watts 845 930 1023 1123 Rpm 1165 1189 1215 ............ Bhp 0.98 1.07 1.17 Watts 977 1069 1168 STATIC PRESSURE 0.6 Rpm 873 902 932 962 994 1026 1059 1092 ......... EXTERNAL AIRFLOW CFM 1200 1300 1400 1500 1600 1700 1800 1900 2000 Bhp 0.25 0.30 0.36 0.42 0.49 0.57 0.65 0.75 0.86 0.4 --- Watts 476 540 610 689 774 869 972 1084 STATIC PRESSURE 1.6 Rpm 1225 ......... ......... LEGEND Bhp Watts Bhp 0.48 0.54 0.61 0.69 0.78 0.87 0.98 1.09 Bhp 1.12 Watts 1112 (in. wg) 0.8 Rpm 956 983 1012 1041 1071 1101 1133 ...... Bhp 0.60 0.67 0.75 0.83 0.93 1.03 1.14 1.0 Watts 594 665 744 830 923 1025 1136 Rpm 1031 1057 1085 1112 1141 1170 -- Bhp 0.72 0.80 0.89 0.98 1.08 1.19 -- Watts Rpm Bhp (in. wg) 1.8 Rpm ...... Bhp 2.0 NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 1.20. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor *Motor drive range: 835 to 1185 rpm. All other rpms require fieldsupplied drive. .3.5 Watts 718 796 881 974 1076 1185 -- Watts Table 18 -- Fan Performance 50TM005 -- Vertical Discharge Units; Alternate Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 1200 1300 1400 1500 1600 1700 1800 1900 2000 0.2 Rpm 666 701 737 774 811 849 887 926 965 Watts 252 300 355 417 487 565 651 746 852 Rpm 778 809 842 875 909 943 978 1014 1050 Bhp 0.36 0.42 0.48 0.55 0.63 0.72 0.81 0.92 1.03 Watts 361 418 481 551 629 715 810 914 1028 1.2 Rpm 1100 1126 1152 1179 Bhp 0.85 0.94 1.03 1.13 1.4 Watts 845 930 1023 1123 Rpm 1165 1189 1215 ............ Bhp 0.98 1.07 1.17 Watts 977 1069 1168 STATIC PRESSURE (in. wg) 0.6 Rpm 873 902 932 962 994 1026 1059 1092 ......... EXTERNAL AIRFLOW CFM 1200 1300 1400 1500 1600 1700 1800 1900 2000 Bhp 0.25 0.30 0.36 0.42 0.49 0.57 0.65 0.75 0.86 0.4 --- Watts 476 540 610 689 774 869 972 1084 STATIC PRESSURE(in. 1.6 Rpm 1225 ......... ......... LEGEND Bhp Watts Bhp 0.48 0.54 0.61 0.69 0.78 0.87 0.98 1.09 Bhp 1.12 Watts 1112 Rpm 956 983 1012 1041 1071 1101 1133 ...... 0.8 Bhp 0.60 0.67 0.75 0.83 0.93 1.03 1.14 1.0 Watts 594 665 744 830 923 1025 1136 Rpm 1031 1057 1085 1112 1141 1170 -- Bhp 0.72 0.80 0.89 0.98 1.08 1.19 -- Watts 718 796 881 974 1076 1185 -- wg) 1.8 Rpm ...... Bhp 2.0 Watts Rpm Bhp Watts NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 1.20. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor *Motor drive range: 770 to 1175 rpm. All other rpms require fieldsupplied drive. Table 19 -- Fan Performance 50TFF,TM005 -- Vertical Discharge Units; High-Static Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 1200 1300 1400 1500 1600 1700 1800 1900 2000 0.2 Rpm 666 701 737 774 811 849 887 926 965 Watts 252 300 355 417 487 565 651 746 852 Rpm 778 809 842 875 909 943 978 1014 1050 Bhp 0.36 0.42 0.48 0.55 0.63 0.72 0.81 0.92 1.03 Watts 361 418 481 551 629 715 810 914 1028 1.2 Rpm 1100 1126 1152 1179 1206 1235 1264 1293 1324 Bhp 0.85 0.94 1.03 1.13 1.24 1.36 1.48 1.62 1.77 1.4 Watts 845 930 1023 1123 1231 1349 1475 1611 1756 Rpm 1165 1189 1215 1241 1268 1295 1323 1352 1381 Bhp 0.98 1.07 1.17 1.28 1.40 1.52 1.66 1.80 1.96 Watts 977 1069 1168 1275 1391 1515 1649 1792 1945 STATIC PRESSURE(in. 0.6 Rpm 873 902 932 962 994 1026 1059 1092 1127 EXTERNAL AIRFLOW CFM 1200 1300 1400 1500 1600 1700 1800 1900 2000 Bhp 0.25 0.30 0.36 0.42 0.49 0.57 0.65 0.75 0.86 0.4 --- Wa_s 476 540 610 689 774 869 972 1084 1206 0.8 Rpm 956 983 1012 1041 1071 1101 1133 1164 1197 STATIC PRESSURE (in. wg) 1.6 Rpm 1225 1249 1274 1300 1326 1352 1380 1408 1436 LEGEND Bhp Watts Bhp 0.48 0.54 0.61 0.69 0.78 0.87 0.98 1.09 1.21 wg) Bhp 1.12 1.22 1.32 1.44 1.56 1.69 1.84 1.99 2.15 Watts 1112 1211 1317 1431 1553 1685 1826 1976 2137 Rpm 1282 1306 1330 1355 1381 1407 1434 1461 1489 Bhp 0.60 0.67 0.75 0.83 0.93 1.03 1.14 1.26 1.39 1.0 Watts 594 665 744 830 923 1025 1136 1257 1387 Rpm 1031 1057 1085 1112 1141 1170 1200 1231 1262 1.8 Bhp 1.26 1.36 1.48 1.60 1.73 1.87 2.02 2.17 2.34 *Motor drive range: 1075 to 1455 rpm. All other rpms require fieldsupplied drive. 36 Watts 718 796 881 974 1076 1185 1304 1432 1570 2.0 Watts 1252 1356 1469 1590 1719 1858 2006 2163 2332 Rpm 1337 1360 1384 1408 1433 1459 1485 1512 -- NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.40. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor Bhp 0.72 0.80 0.89 0.98 1.08 1.19 1.31 1.44 1.58 Bhp 1.40 1.51 1.63 1.76 1.90 2.04 2.20 2.37 -- Watts 1395 1506 1625 1752 1888 2034 2189 2353 -- Table 20 -- Fan Performance 50TFF,TM006 -- Vertical Discharge Units; Standard Motor (Belt Drive) LOW SPEED AIRFLOW (Cfm) 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 208 v ESP 0.88 0.68 0.51 0.35 0.26 0.18 0.08 Bhp 0.67 0.70 0.73 0.75 0.78 0.81 0.84 MEDIUM SPEED 230, 460, 575 v Watts 750 780 810 839 873 905 940 ESP 1.20 1.04 0.89 0.73 0.58 0.42 0.27 0.19 0.11 0.03 Bhp 0.71 0.74 0.77 0.80 0.83 0.88 0.89 0.92 0.95 0.98 Watts 791 824 857 891 924 957 990 1023 1056 1096 208 v ESP 1.19 1.04 0.89 0.74 0.59 0.44 0.29 0.19 0.11 0.04 -- Bhp 0.70 0.74 0.77 0.81 0.84 0.88 0.91 0.93 0.97 1.00 -- Watts 782 821 881 900 940 979 1018 1035 1076 1113 -- LEGEND Bhp ESP Watts ---- HIGH SPEED 230, 460, 575 v ESP 1.36 1.22 1.09 0.98 0.86 0.73 0.59 0.48 0.34 0.19 0.09 Bhp 0.76 0.79 0.83 0.86 0.90 0.93 0.96 1.00 1.03 1.07 1.10 Watts 845 883 921 959 997 1035 1073 1111 1149 1187 1225 208 v ESP 1.38 1.25 1.13 1.00 0.88 0.78 0.63 0.49 0.41 0.22 0.12 See general fan performance Bhp 0.79 0.82 0.85 0.89 0.92 0.95 0.99 1.02 1.06 1.09 1.12 230, 460, 575 v Watts 875 913 950 988 1025 1063 1101 1138 1178 1213 1251 ESP 1.44 1.33 1.22 1.11 1.00 0.92 0.81 0.69 0.59 0.43 0.34 Bhp 0.85 0.89 0.92 0.98 0.99 1.03 1.08 1.10 1.13 1.17 1.20 Watts 949 988 1027 1068 1105 1144 1183 1222 1261 1300 1340 notes on page 33. Brake Horsepower Input to Fan External Static Pressure (in. wg) Input Watts to Motor Table 21 -- Fan Performance 50TFF006 -- Vertical Discharge Units; Alternate (Belt Drive)* EXTERNAL AIRFLOW CFM 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 0.2 Rpm 807 847 887 928 989 1010 1052 1095 1137 1180 1223 Watts 369 432 501 579 688 761 888 981 1105 1241 1388 Rpm 913 948 983 1020 1057 1095 1133 1173 1212 1252 1293 Bhp 0.56 0.63 0.72 0.82 0.92 1.04 1.16 1.30 1.45 1.61 1.78 Watts 489 557 632 715 808 909 1019 1140 1271 1412 1565 1.2 Rpm 1270 1292 1315 1341 1367 1395 1424 1454 1485 Bhp 1.24 1.34 1.44 1.56 1.68 1.82 1.97 2.13 2.30 1.4 Watts 1091 1174 1267 1368 1478 1598 1728 1869 2020 Rpm 1347 1367 1389 1412 1437 1463 1490 1518 ............ Bhp 1.45 1.54 1.65 1.77 1.90 2.04 2.20 2.36 Watts 1269 1356 1451 1556 1670 1794 1928 2073 STATIC PRESSURE (in. wg) 0.6 Rpm 1011 1042 1073 1106 1140 1175 1211 1247 1284 1322 1360 EXTERNAL AIRFLOW CFM 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 Bhp 0.42 0.49 0.57 0.68 0.78 0.87 0.99 1.12 1.28 1.41 1.58 0.4 --- Watts 621 694 774 883 980 1088 1182 1308 1445 1592 1751 Rpm 1103 1130 1158 1188 1219 1251 1285 1319 1353 1389 1425 STATIC PRESSURE (in. wg) 1.6 Rpm 1421 1440 1459 1481 1504 1528 ......... ......... LEGEND Bhp Watts Bhp 0.71 0.79 0.88 0.98 1.09 1.21 1.35 1.49 1.65 1.81 1.99 Bhp 1.66 1.76 1.88 2.00 2.13 2.28 Watts 1458 1547 1646 1753 1871 1998 Rpm 1492 1509 1527 1547 1569 ...... 0.8 Bhp 0.87 0.96 1.08 1.18 1.28 1.41 1.54 1.69 1.85 2.03 2.22 1.0 Watts 766 843 928 1021 1123 1234 1355 1486 1628 1781 1945 Rpm 1188 1213 1239 1288 1295 1325 1355 1387 1420 1454 -- Bhp 1.05 1.14 1.24 1.35 1.48 1.61 1.75 1.91 2.07 2.25 -- Watts 1657 1748 1849 1960 2080 Rpm 1561 1576 1593 --- Bhp 2.13 2.23 2.35 --- 1.8 Bhp 1.89 1.99 2.11 2.23 2.37 Watts 923 1003 1092 1189 1296 1411 1537 1673 1820 1977 -- 2.0 Watts 1865 1959 2062 --- NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 1.30 for single-phase units and 2.40 for three-phase units. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor *Motor drive range: 900 to 1300 rpm. All other rpms require fieldsupplied drive. 37 Table 22 -- Fan Performance 50TM006 -- Vertical Discharge; Alternate Motor (Belt Drive)* -Single-Phase Units EXTERNAL AIRFLOW CFM 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 0.2 Rpm 807 847 887 928 969 1010 1052 1098 1137 Watts 369 432 501 579 666 761 866 981 1105 Rpm 913 948 983 1020 1057 1095 1133 1173 ............ Bhp 0.56 0.63 0.72 0.82 0.92 1.04 1.16 1.30 Watts 489 557 632 715 808 909 1019 1140 1.2 Rpm 1270 Bhp 1.24 1.4 Watts 1091 Rpm .... Bhp Watts m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m STATIC PRESSURE 0.6 Rpm 1011 1042 1073 1106 1140 1175 ......... ......... EXTERNAL AIRFLOW CFM 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 Bhp 0.42 0.49 0.57 0.66 0.76 0.87 0.99 1.12 1.26 0.4 --- Watts 621 694 774 863 960 1066 STATIC PRESSURE 1.6 Rpm LEGEND Bhp Watts Bhp 0.71 0.79 0.88 0.98 1.09 1.21 Bhp Watts (in. wg) 0.8 Rpm 1103 1130 1158 1188 1219 1251 Bhp 0.87 0.96 1.06 1.16 1.28 1.41 1.0 Watts 766 843 928 1021 1123 1234 Rpm 1188 1213 1239 ---- Bhp 1.05 1.14 1.24 ---- Watts Rpm Bhp Watts 923 1003 1092 ---- (in. wg) 1.8 Rpm Bhp 2.0 Watts NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 1.30. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor *Motor drive range: 900 to 1300 rpm. All other rpms require fieldsupplied drive. Table 23 -- Fan Performance 50TM006 -- Vertical Discharge; Alternate Motor (Belt Drive)* -Three-Phase Units EXTERNAL AIRFLOW CFM 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 0.2 Rpm 807 847 887 928 969 1010 1052 1095 1137 1180 1223 Watts 369 432 501 579 666 761 866 981 1105 1241 1388 Rpm 913 948 983 1020 1057 1095 1133 1173 1212 1252 1293 Bhp 0.56 0.63 0.72 0.82 0.92 1.04 1.16 1.30 1.45 1.61 1.78 Watts 489 557 632 715 808 909 1019 1140 1271 1412 1565 1.2 Rpm 1270 1292 1315 1341 1367 1395 1424 1454 1485 Bhp 1.24 1.34 1.44 1.56 1.68 1.82 1.97 2.13 2.30 1.4 Watts 1091 1174 1267 1368 1478 1598 1728 1869 2020 Rpm 1347 1367 1389 1412 1437 1463 1490 1518 ............ Bhp 1.45 1.54 1.65 1.77 1.90 2.04 2.20 2.36 Watts 1269 1356 1451 1556 1670 1794 1928 2073 STATIC PRESSURE 0.6 Rpm 1011 1042 1073 1106 1140 1175 1211 1247 1284 1322 1360 EXTERNAL AIRFLOW CFM 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 Bhp 0.42 0.49 0.57 0.66 0.76 0.87 0.99 1.12 1.26 1.41 1.58 0.4 --- Watts 621 694 774 863 960 1066 1182 1308 1445 1592 1751 0.8 Rpm 1103 1130 1158 1188 1219 1251 1285 1319 1353 1389 1425 STATIC PRESSURE (in. wg) 1.6 Rpm 1421 1440 1459 1481 1504 1528 ......... ......... LEGEND Bhp Watts Bhp 0.71 0.79 0.88 0.98 1.09 1.21 1.35 1.49 1.65 1.81 1.99 (in. wg) Bhp 1.66 1.76 1.88 2.00 2.13 2.28 Watts 1458 1547 1646 1753 1871 1998 Rpm 1492 1509 1527 1547 1569 ...... Bhp 0.87 0.96 1.06 1.16 1.28 1.41 1.54 1.69 1.85 2.03 2.22 1.0 Watts 766 843 928 1021 1123 1234 1355 1486 1628 1781 1945 Rpm 1188 1213 1239 1266 1295 1325 1355 1387 1420 1454 -- Bhp 1.05 1.14 1.24 1.35 1.48 1.61 1.75 1.91 2.07 2.25 -- Watts 1657 1748 1849 1960 2080 Rpm 1561 1576 1593 --- Bhp 2.13 2.23 2.35 --- 1.8 Bhp 1.89 1.99 2.11 2.23 2.37 2.0 NOTES: 1. Boldface indicates field-supplied drive is required, 2. Maximum continuous bhp is 2,40. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor *Motor drive range: 900 to 1300 rpm. All other rpms require fieldsupplied drive. 38 Watts 923 1003 1092 1189 1296 1411 1537 1673 1820 1977 -- Watts 1865 1959 2062 --- Table 24 -- Fan Performance 50TFF,TM006 -- Vertical Discharge; High-Static Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 0.2 Rpm 807 847 887 928 969 1010 1052 1095 1137 1180 1223 Watts 369 432 501 579 666 761 866 981 1105 1241 1388 Rpm 913 948 983 1020 1057 1095 1133 1173 1212 1252 1293 Bhp 0.56 0.63 0.72 0.82 0.92 1.04 1.16 1.30 1.45 1.61 1.78 Watts 489 557 632 715 808 909 1019 1140 1271 1412 1565 1.2 Rpm 1270 1292 1315 1341 1367 1395 1424 1454 1485 1516 1549 Bhp 1.24 1.34 1.44 1.58 1.68 1.82 1.97 2.13 2.30 2.49 2.69 1.4 Watts 1091 1174 1267 1368 1478 1598 1728 1869 2020 2182 2357 Rpm 1347 1367 1389 1412 1437 1463 1490 1518 1547 1577 ............ Bhp 1.45 1.54 1.85 1.77 1.90 2.04 2.20 2.36 2.54 2.73 Watts 1269 1356 1451 1558 1670 1794 1928 2073 2228 2395 STATIC PRESSURE (in. wg) 0.6 Rpm 1011 1042 1073 1106 1140 1175 1211 1247 1284 1322 1360 EXTERNAL AIRFLOW CFM 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 Bhp 0.42 0.49 0.57 0.66 0.76 0.87 0.99 1.12 1.26 1.41 1.58 0.4 --- Watts 621 694 774 863 960 1066 1182 1308 1445 1592 1751 Rpm 1103 1130 1158 1188 1219 1251 1285 1319 1353 1389 1425 STATIC PRESSURE (in. wg) 1.6 Rpm 1421 1440 1459 1481 1504 1528 1554 1580 1608 ......... LEGEND Bhp Watts Bhp 0.71 0.79 0.88 0.98 1.09 1.21 1.35 1.49 1.65 1.81 1.99 Bhp 1.68 1.78 1.88 2.00 2.13 2.28 2.43 2.60 2.79 Watts 1458 1547 1648 1753 1871 1998 2136 2285 2445 Rpm 1492 1509 1527 1547 1569 1591 1615 1641 ...... 0.8 Bhp 0.87 0.96 1.06 1.16 1.28 1.41 1.54 1.69 1.85 2.03 2.22 1.0 Watts 766 843 928 1021 1123 1234 1355 1486 1628 1781 1945 Rpm 1188 1213 1239 1266 1295 1325 1355 1387 1420 1454 1488 Bhp 1.05 1.14 1.24 1.35 1.48 1.81 1.75 1.91 2.07 2.25 2.45 Watts 1657 1748 1849 1960 2080 2212 2353 2505 Rpm 1561 1576 1593 1612 1632 1653 --- Bhp 2.13 2.23 2.35 2.48 2.62 2.77 --- 1.8 Bhp 1.89 1.99 2.11 2.23 2.37 2.52 2.68 2.85 Watts 923 1003 1092 1189 1296 1411 1537 1673 1820 1977 2147 2.0 Watts 1865 1959 2062 2175 2299 2433 --- NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.90. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor *Motor drive range: 1300 to 1685 rpm. All other rpms require fieldsupplied drive. Table 25 -- Fan Performance 50TFF,TM007 -- Vertical Discharge Units; Standard EXTERNAL AIRFLOW CFM 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 0.2 Rpm 905 944 983 1023 1063 1104 1145 1185 1227 1268 1309 1351 Watts 551 633 723 821 929 1048 1174 1311 1460 1621 1793 1977 Rpm 1001 1037 1073 1110 1147 1185 1223 1262 1301 1340 1379 ............ Bhp 0.77 0.87 0.98 1.10 1.23 1.37 1.52 1.68 1.85 2.04 2.24 Watts 687 774 870 975 1089 1212 1348 1490 1646 1812 1991 1.2 Rpm 1306 1335 1364 1395 1426 1457 1489 Bhp 1.48 1.61 1.74 1.88 2.03 2.19 2.37 1.4 Watts 1318 1426 1542 1668 1804 1949 2106 Rpm 1370 1398 1427 1456 1486 ............ ............ Bhp 1.69 1.81 1.95 2.09 2.25 Watts 1497 1609 1730 1860 2001 STATIC PRESSURE 0.6 Rpm 1087 1120 1154 1189 1224 1260 1296 1333 1370 1407 ......... EXTERNAL AIRFLOW CFM 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 Bhp 0.62 0.71 0.81 0.92 1.05 1.18 1.32 1.48 1.64 1.82 2.02 2.23 0.4 --- Watts 832 925 1028 1137 1258 1388 1528 1678 1837 2010 STATIC PRESSURE 1.6 Rpm 1431 1458 1486 1514 ......... LEGEND Bhp Watts Bhp 0.94 1.04 1.18 1.28 1.41 1.58 1.72 1.89 2.07 2.26 Bhp 1.90 2.03 2.17 2.32 Watts 1683 1799 1925 2060 Motor (Belt Drive)* (in. wg) 0.8 Rpm 1165 1197 1229 1262 1295 1329 1364 1399 1435 ...... Bhp 1.11 1.22 1.34 1.47 1.61 1.76 1.93 2.10 2.29 1.0 Watts 985 1084 1190 1308 1431 1567 1712 1888 2035 Rpm 1238 1268 1299 1330 1362 1395 1428 1462 -- Bhp 1.29 1.41 1.53 1.67 1.82 1.98 2.15 2.33 -- Watts 1877 1997 2126 Rpm 1545 --- Bhp 2.34 (in. wg) 1.8 Rpm 1489 1515 1542 -- Bhp 2.11 2.25 2.39 2.0 NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.40. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor *Motor drive range: 1070 to 1460 rpm. All other rpms require fieldsupplied drive. 39 Watts 1148 1251 1362 1483 1614 1754 1905 2067 -- Watts 2078 m m m m Table 26 -- Fan Performance 50TFF,TM007 -- Vertical Discharge Units; High-Static Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 0.2 Rpm 905 944 983 1023 1063 1104 1145 1185 1227 1268 1309 1351 1393 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 Bhp 0.62 0.71 0.81 0.92 1.05 1.18 1.32 1.48 1.64 1.82 2.02 2.23 2.45 0.4 Watts 551 633 723 821 929 1046 1174 1311 1460 1621 1793 1977 2174 Rpm 1001 1037 1073 1110 1147 1185 1223 1262 1301 1340 1379 1419 1459 Bhp 0.77 0.87 0.98 1.10 1.23 1.37 1.52 1.68 1.85 2.04 2.24 2.46 2.69 Watts 687 774 870 975 1089 1212 1346 1490 1646 1812 1991 2181 2385 Rpm 1087 1120 1154 1189 1224 1260 1296 1333 1370 1407 1445 1483 ......... EXTERNAL AIRFLOW CFM 1.2 Rpm 1306 1336 1364 1395 1426 1457 1489 1522 1555 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 Bhp 1.48 1.61 1.74 1.88 2.03 2.19 2.37 2.56 2.76 1.4 Watts 1318 1426 1542 1668 1804 1949 2106 2272 2451 Rpm 1370 1398 1427 1456 1486 1516 1547 1579 ............ Bhp 1.69 1.81 1.95 2.09 2.25 2.42 2.60 2.80 Watts 1497 1609 1730 1860 2001 2151 2312 2484 STATIC PRESSURE (in. wg) 0.6 --- Watts 832 925 1026 1137 1256 1386 1526 1676 1837 2010 2195 2392 Rpm 1165 1197 1229 1262 1295 1329 1364 1399 1435 1470 1507 ...... STATIC PRESSURE (in. wg) 1.6 Rpm 1431 1458 1486 1514 1543 1573 1603 ......... LEGEND Bhp Watts Bhp 0.94 1.04 1.16 1.28 1.41 1.56 1.72 1.89 2.07 2.26 2.47 2.69 Bhp 1.90 2.03 2.17 2.32 2.48 2.66 2.84 Watts 1683 1799 1925 2060 2204 2360 2526 Rpm 1489 1515 1542 1570 1598 1627 ...... 0.8 1.0 Bhp 1.11 1.22 1.34 1.47 1.61 1.76 1.93 2.10 2.29 2.49 2.71 Watts 985 1084 1190 1306 1431 1567 1712 1868 2035 2214 2405 Rpm 1238 1268 1299 1330 1362 1395 1428 1462 1496 1531 -- Bhp 1.29 1.41 1.53 1.67 1.82 1.98 2.15 2.33 2.52 2.73 -- 1.8 Watts 1148 1251 1362 1483 1614 1754 1905 2067 2240 2424 -- 2.0 Bhp 2.11 2.25 2.39 2.55 2.72 2.90 Watts 1877 1997 2126 2265 2415 2574 Rpm 1545 1570 1596 1623 --- Bhp 2.34 2.48 2.63 2.79 --- Watts 2078 2202 2335 2478 --- NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.90. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor *Motor drive range: 1300 to 1685 rpm. All other rpms require fieldsupplied drive. Table 27 -- Fan Performance 50TFF,TM004 -- Horizontal Discharge Units; Standard Motor (Direct Drive) LOW SPEED AIRFLOW (Cfm) 900 1000 1100 1200 1300 1400 1500 208 v ESP 0.72 0.67 0.61 0.57 0.51 0.44 0.39 Bhp 0.21 0.23 0.24 0.26 0.27 0.29 0.30 HIGH SPEED 208 v 230, 460, 575 v Watts ESP Bhp Watts 253 270 287 304 321 338 355 0.75 0.69 0.63 0.58 0.53 0.46 0.41 0.23 0.25 0.26 0.27 0.29 0.30 0.31 277 292 307 323 338 354 369 LEGEND Bhp ESP Watts ---- ESP 0.73 0.70 0.64 0.56 0.53 0.47 0.43 Bhp 0.26 0.27 0.28 0.29 0.31 0.32 0.33 230, 460, 575 v Watts 307 321 335 349 364 378 392 See general _n performance Brake Horsepower Input to Fan External Static Pressure (in. wg) Input Watts to Motor 4O ESP 0.76 0.71 0.65 0.59 0.54 --- notes on page 33. Bhp 0.31 0.32 0.33 0.34 0.34 --- Watts 363 374 385 397 408 Table 28 -- Fan Performance 50TFF004 -- Horizontal Discharge Units; Alternate Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 9O0 1000 1100 1200 1300 1400 1500 0.2 Rpm 607 640 674 708 743 780 816 Watts 142 174 212 256 307 364 428 Rpm 745 775 805 836 868 900 934 Bhp 0.22 0.26 0.31 0.36 0.42 0.49 0.56 Watts 221 261 307 359 417 483 556 1.2 Rpm 1114 1139 1165 1191 1218 1246 1274 Bhp 0.59 0.65 0.72 0.80 0.89 0.99 1.09 1.4 Watts 582 648 720 799 885 980 1083 Rpm 1186 1210 1236 1261 1288 1315 ............ Bhp 0.69 0.76 0.84 0.92 1.02 1.12 Watts 684 754 832 917 1010 1111 STATIC PRESSURE 0.6 Rpm 856 884 912 941 971 1002 1033 EXTERNAL AIRFLOW CFM 9OO 1000 1100 1200 1300 1400 1500 Bhp 0.14 0.18 0.21 0.26 0.31 0.37 0.43 0.4 --- Watts 304 351 404 464 530 603 685 STATIC PRESSURE 1.6 Rpm 1253 1277 1302 1327 1353 ......... LEGEND Bhp Watts Bhp 0.31 0.35 0.41 0.47 0.53 0.61 0.69 Bhp 0.79 0.87 0.95 1.04 1.14 Watts 789 865 948 1039 1138 (in. wg) 0.8 Rpm 952 978 1005 1033 1062 1091 1121 Bhp 0.39 0.45 0.51 0.57 0.65 0.73 0.82 1.0 Watts 393 446 506 572 645 726 815 Rpm 1037 1062 1089 1116 1143 1172 1201 Bhp 0.49 0.55 0.61 0.69 0.77 0.86 0.95 Watts 485 545 611 683 764 851 947 (in. wg) 1.8 Rpm 1316 1340 1364 1389 ...... Bhp 0.90 0.98 1.07 1.17 2.0 Watts 898 979 1068 1165 Rpm 1375 1399 1423 -- Bhp 1.02 1.10 1.20 -- Watts 1010 1097 1191 -- NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 1.20. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor *Motor drive range: 760 to 1000 rpm. All other rpms require fieldsupplied drive. Table 29 -- Fan Performance 50TM004 -- Horizontal Discharge Units; Alternate Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 9O0 1000 1100 1200 1300 1400 1500 0.2 Rpm 607 640 674 708 743 780 816 Watts 142 174 212 256 307 364 428 Rpm 745 775 805 836 868 900 934 Bhp 0.22 0.26 0.31 0.36 0.42 0.49 0.56 Watts 221 261 307 359 417 483 556 1.2 Rpm 1114 1139 1165 1191 1218 1246 1274 Bhp 0.59 0.65 0.72 0.80 0.89 0.99 1.09 1.4 Watts 582 648 720 799 885 980 1083 Rpm 1186 1210 1236 1261 1288 1315 ............ Bhp 0.69 0.76 0.84 0.92 1.02 1.12 Watts 684 754 832 917 1010 1111 STATIC PRESSURE 0.6 Rpm 856 884 912 941 971 1002 1033 EXTERNAL AIRFLOW CFM 9O0 1000 1100 1200 1300 1400 1500 Bhp 0.14 0.18 0.21 0.26 0.31 0.37 0.43 0.4 --- Watts 304 351 404 464 530 603 685 STATIC PRESSURE 1.6 Rpm 1253 1277 1302 1327 1353 ......... LEGEND Bhp Watts Bhp 0.31 0.35 0.41 0.47 0.53 0.61 0.69 Bhp 0.79 0.87 0.95 1.04 1.14 Watts 789 865 948 1039 1138 (in. wg) 0.8 Rpm 952 978 1005 1033 1062 1091 1121 Bhp 0.39 0.45 0.51 0.57 0.65 0.73 0.82 1.0 Watts 393 446 506 572 645 726 815 Rpm 1037 1062 1089 1116 1143 1172 1201 *Motor drive range: 685 to 1045 rpm. All other rpms require fieldsupplied drive. 4! Watts 485 545 611 683 764 851 947 (in. wg) 1.8 Rpm 1316 1340 1364 1389 ...... Bhp 0.90 0.98 1.07 1.17 2.0 Watts 898 979 1068 1165 Rpm 1375 1399 1423 -- NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 1.20. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor Bhp 0.49 0.55 0.61 0.69 0.77 0.86 0.95 Bhp 1.02 1.10 1.20 -- Watts 1010 1097 1191 -- Table 30 -- Fan Performance 50TFF,TM004 -- Horizontal Discharge Units; High-Static Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 0.2 Rpm 607 640 674 708 743 780 816 900 1000 1100 1200 1300 1400 1500 Bhp 0.14 0.18 0.21 0.26 0.31 0.37 0.43 0.4 Watts 142 174 212 256 307 364 428 Rpm 745 775 805 836 868 900 934 Bhp 0.22 0.26 0.31 0.36 0.42 0.49 0.56 Watts 221 261 307 359 417 483 556 Rpm 856 884 912 941 971 1002 1033 EXTERNAL AIRFLOW CFM 1.2 Rpm 1114 1139 1165 1191 1218 1246 1274 900 1000 1100 1200 1300 1400 1500 Bhp 0.59 0.65 0.72 0.80 0.89 0.99 1.09 1.4 Watts 582 648 720 799 885 980 1083 Rpm 1186 1210 1236 1261 1288 1315 1342 Bhp 0.69 0.76 0.84 0.92 1.02 1.12 1.23 Watts 684 754 832 917 1010 1111 1221 STATIC PRESSURE (in. wg) 0.6 Bhp 0.31 0.35 0.41 0.47 0.53 0.61 0.69 --- Rpm 952 978 1005 1033 1062 1091 1121 STATIC PRESSURE (in. wg) 1.6 Rpm 1253 1277 1302 1327 1353 1379 1406 Bhp 0.79 0.87 0.95 1.04 1.14 1.25 1.37 LEGEND Bhp Watts Watts 304 351 404 464 530 603 685 Watts 789 865 948 1039 1138 1246 1362 Rpm 1316 1340 1364 1389 1414 1440 1467 0.8 1.0 Bhp 0.39 0.45 0.51 0.57 0.65 0.73 0.82 Watts 393 446 506 572 645 726 815 *Motor drive range: 1075 to 1455 rpm. All other rpms require fieldsupplied drive. 1.8 Bhp 0.90 0.98 1.07 1.17 1.28 1.39 1.51 LOW SPEED 1200 1300 1400 1500 1600 1700 1800 1900 2000 ESP Bhp 0.93 0.86 0.78 0.73 0.67 0.60 0.51 0.40 0.32 0.41 0.42 0.45 0.47 0.49 0.52 0.54 0.56 0.58 HIGH 230, 460, 575 v Watts 898 979 1068 1165 1270 1383 1505 ---- Rpm 1375 1399 1423 1448 1473 1499 1525 Bhp 1.02 1.10 1.20 1.30 1.41 1.53 1.66 Watts 1010 1097 1191 1293 1404 1523 1652 Motor (Direct Drive) SPEED 208 v 230, 460, 575 v Watts ESP Bhp Watts ESP Bhp Watts ESP Bhp Watts 458 471 503 536 557 584 610 629 661 0.97 0.90 0.84 0.76 0.70 0.63 0.54 0.45 0.33 0.45 0.46 0.49 0.52 0.54 0.57 0.60 0.62 0.65 506 521 556 593 616 646 674 696 731 1.04 0.96 0.90 0.83 0,75 0.67 0.62 0.54 0.47 0.51 0.52 0.54 0.56 0.58 0.60 0.62 0.64 0.66 572 589 616 631 654 678 698 720 744 1.09 1.02 0.96 0.89 0.82 0,74 0.69 0.62 0.54 0.56 0.58 0.60 0.62 0.64 0.66 0.68 0.70 0.73 632 651 681 698 723 750 772 796 823 LEGEND Bhp ESP Watts Watts 485 545 611 683 764 851 947 2.0 Table 31 -- Fan Performance 50TFF,TM005 -- Horizontal Discharge Units; Standard 208 v Bhp 0.49 0.55 0.61 0.69 0.77 0.88 0.95 NOTES: 1. Boldface indicates field-supplied drive is required, 2. Maximum continuous bhp is 2,40. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor AIRFLOW (Cfm) Rpm 1037 1062 1089 1116 1143 1172 1201 See general fan performance Brake Horsepower Input to Fan External Static Pressure (in. wg) Input Watts to Motor 42 notes on page 33. Table 32 -- Fan Performance 50TFF005 -- Horizontal Discharge Units; Alternate Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 1200 1300 1400 1500 1600 1700 1800 1900 2000 0.2 Rpm 643 674 706 738 771 804 837 871 906 Watts 233 276 324 379 440 507 582 665 756 Rpm 762 791 820 849 879 910 941 972 1004 Bhp 0.35 0.40 0.45 0.52 0.59 0.66 0.75 0.84 0.94 Watts 344 395 451 515 584 661 745 837 938 1.2 Rpm 1089 1114 1139 1164 1190 Bhp 0.84 0.92 1.01 1.10 1.20 1.4 Watts 835 915 1000 1093 1193 Rpm 1153 1177 1202 ........... ........... Bhp 0.98 1.06 1.15 Watts 971 1056 1149 STATIC PRESSURE 0.6 Rpm 860 887 914 942 971 1000 1029 1059 1089 EXTERNAL AIRFLOW CFM 1200 1300 1400 1500 1600 1700 1800 1900 2000 Bhp 0.23 0.28 0.33 0.38 0.44 0.51 0.59 0.67 0.76 0.4 --- Watts 459 517 582 653 731 816 909 1010 1119 STATIC PRESSURE 1.6 Rpm 1212 ........ ........ LEGEND Bhp Watts Bhp 0.46 0.52 0.59 0.66 0.74 0.82 0.91 1.02 1.12 Bhp 1.12 Watts 1111 (in. wg) 0.8 Rpm 944 970 997 1024 1051 1079 1107 1136 ...... Bhp 0.58 0.65 0.72 0.80 0.89 0.98 1.08 1.19 1.0 Watts 579 645 717 796 881 974 1075 1184 Rpm 1020 1045 1071 1097 1124 1151 --- Bhp 0.71 0.78 0.86 0.95 1.04 1.14 --- Watts 705 777 857 942 1035 1136 --- (in. wg) 1.8 Rpm ..... Bhp 2.0 Watts Rpm Bhp Watts NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 1.20. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor *Motor drive range: 835 to 1185 rpm. All other rpms require fieldsupplied drive. Table 33 -- Fan Performance 50TM005 -- Horizontal Discharge Units; Alternate Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 9O0 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 0.2 Rpm 554 583 612 643 674 706 738 771 804 837 871 906 Watts 134 163 195 233 276 324 379 440 507 582 665 756 Rpm 681 707 735 762 791 820 849 879 910 941 972 1004 Bhp 0.22 0.26 0.30 0.35 0.40 0.45 0.52 0.59 0.66 0.75 0.84 0.94 Watts 222 257 298 344 395 451 515 584 661 745 837 938 1.2 Rpm 1017 1041 1065 1089 1114 1139 1164 1190 Bhp 0.64 0.70 0.77 0.84 0.92 1.01 1.10 1.20 1.4 Watts 635 696 763 835 915 1000 1093 1193 Rpm 1082 1105 1129 1153 1177 1202 ............ ............ Bhp 0.76 0.82 0.90 0.98 1.06 1.15 Watts 753 820 892 971 1056 1149 STATIC PRESSURE 0.6 Rpm 783 808 834 860 887 914 942 971 1000 1029 1059 1089 EXTERNAL AIRFLOW CFM 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 Bhp 0.14 0.16 0.20 0.23 0.28 0.33 0.38 0.44 0.51 0.59 0.67 0.76 0.4 --- Watts 316 358 406 459 517 582 653 731 816 909 1010 1119 STATIC PRESSURE 1.6 Rpm 1143 1166 1189 1212 ......... ......... LEGEND Bhp Watts Bhp 0.32 0.36 0.41 0.46 0.52 0.59 0.66 0.74 0.82 0.91 1.02 1.12 Bhp 0.88 0.95 1.03 1.12 Watts 876 948 1026 1111 (in. wg) 0.8 Rpm 870 894 919 944 970 997 1024 1051 1079 1107 1136 1165 Bhp 0.42 0.47 0.52 0.58 0.65 0.72 0.80 0.89 0.98 1.08 1.19 ..... 1.0 Watts 416 465 519 579 645 717 796 881 974 1075 1184 Rpm 947 971 995 1020 1045 1071 1097 1124 1151 --- *Motor drive range: 770 to 1175 rpm. All other rpms require fieldsupplied drive. 43 Watts 523 578 638 705 777 857 942 1035 1136 --- (in. wg) 1.8 Rpm 1200 1223 1245 ...... Bhp 1.01 1.09 1.17 2.0 Watts 1004 1081 1165 Rpm 1254 --- NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 1.20. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor Bhp 0.53 0.58 0.64 0.71 0.78 0.86 0.95 1.04 1.14 --- Bhp 1.14 --- Watts 1136 --- Table 34 -- Fan Performance 50TFF,TM006 -- Horizontal Discharge Units; Standard Motor (Direct Drive)* LOW SPEED AIRFLOW CFM 15OO 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 208 v ESP 1.01 0.82 0.64 0.44 0.32 0.21 0.13 0.05 Bhp 0.67 0.70 0.73 0.75 0.78 0.81 0.83 0.86 MEDIUM SPEED 230, 460, 575 v Watts 750 780 810 839 869 899 929 959 ESP 1.25 1.09 0.97 0.81 0.66 0.47 0.32 0.19 0.08 Bhp 0.71 0.74 0.77 0.80 0.83 0.86 0.89 0.92 0.96 Watts 791 824 857 891 924 957 990 1023 1057 208 v ESP 1.26 1.11 0.99 0.84 0.69 0.51 0.36 0.21 0.08 Bhp 0.70 0.74 0.77 0.80 0.83 0.86 0.89 0.92 0.95 230, 460, 575 v Watts 782 821 861 900 940 979 1018 1058 1097 --- LEGEND Bhp ESP Watts ---- ESP 1.46 1.32 1.22 1.09 0.96 0.80 0.64 0.50 0.34 0.24 0.15 Bhp 0.76 0.79 0.83 0.86 0.90 0.93 0.96 1.00 1.03 1.07 1.10 Watts 845 883 921 959 997 1035 1073 1111 1149 1187 1225 HIGH SPEED 208 v 230, 460, 575 v ESP Bhp Watts ESP Bhp Watts 1.46 1.33 1.24 1.11 0.99 0.83 0.71 0.58 0.39 0.29 0.16 0.79 0.82 0.85 0.89 0.92 0.95 0.99 1.02 1.06 1.09 1.12 875 913 950 988 1025 1063 1101 1138 1176 1213 1251 1.52 1.41 1.33 1.22 1.11 0.97 0.86 0.76 0.57 0.49 0.34 0.85 0.89 0.92 0.96 0.99 1.03 1.06 1.10 1.13 1.17 1.20 949 988 1027 1066 1105 1144 1183 1222 1261 1300 1340 See general fan performance notes on page 33. Brake Horsepower Input to Fan External Static Pressure (in. wg) Input Watts to Motor Table 35 -- Fan Performance 50TFF,TM005 -- Horizontal Discharge Units; High-Static Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 1200 1300 1400 1500 1600 1700 1800 1900 2000 0.2 Rpm 643 674 706 738 771 804 837 871 906 Watts 233 276 324 379 440 507 582 665 756 Rpm 762 791 820 849 879 910 941 972 1004 Bhp 0.35 0.40 0.45 0.52 0.59 0.66 0.75 0.84 0.94 Watts 344 395 451 515 584 661 745 837 938 1.2 Rpm 1089 1114 1139 1164 1190 1217 1244 1271 1298 Bhp 0.84 0.92 1.01 1.10 1.20 1.31 1.42 1.55 1.68 1.4 Watts 835 915 1000 1093 1193 1301 1417 1541 1674 Rpm 1153 1177 1202 1227 1252 1278 1305 1331 1358 Bhp 0.98 1.06 1.15 1.25 1.36 1.48 1.60 1.73 1.87 Watts 971 1056 1149 1248 1355 1470 1593 1724 1865 STATIC PRESSURE (in. wg) 0.6 Rpm 860 887 914 942 971 1000 1029 1059 1089 EXTERNAL AIRFLOW CFM 1200 1300 1400 1500 1600 1700 1800 1900 2000 Bhp 0.23 0.28 0.33 0.38 0.44 0.51 0.59 0.67 0.76 0.4 --- Watts 459 517 582 653 731 816 909 1010 1119 Rpm 944 970 997 1024 1051 1079 1107 1138 1165 STATIC PRESSURE (in. wg) 1.6 Rpm 1212 1236 1261 1285 1311 1336 1362 1388 1415 LEGEND Bhp Watts Bhp 0.46 0.52 0.59 0.66 0.74 0.82 0.91 1.02 1.12 Bhp 1.12 1.21 1.31 1.41 1.83 1.65 1.78 1.92 2.07 Watts 1111 1202 1301 1407 1520 1642 1772 1911 2059 Rpm 1269 1292 1316 1341 1366 1391 1416 1442 1468 0.8 Bhp 0.58 0.65 0.72 0.80 0.89 0.98 1.08 1.19 1.31 1.0 Watts 579 645 717 796 881 974 1075 1164 1301 Rpm 1020 1045 1071 1097 1124 1151 1176 1206 1234 Bhp 0.71 0.78 0.86 0.95 1.04 1.14 1.25 1.37 1.49 Watts 1256 1353 1457 1570 1690 1818 1955 2101 2256 Rpm 1322 1346 1369 1394 1418 1443 1468 1494 -- Bhp 1.41 1.82 1.63 1.75 1.87 2.01 2,15 2.31 -- 1.8 Bhp 1.26 1.36 1.47 1.88 1.70 1.83 1.97 2.11 2.27 2.0 NOTES: 1. Boldface indicates field-supplied drive is required, 2. Maximum continuous bhp is 2,40. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor *Motor drive range: 1075 to 1455 rpm. All other rpms require fieldsupplied drive. 44 Watts 705 777 857 942 1035 1136 1244 1361 1488 Watts 1404 1508 1618 1736 1863 1998 2141 2294 -- Table 36 -- Fan Performance 50TFF006 -- Horizontal Discharge Units; Alternate Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 0.2 Rpm 776 813 851 888 927 965 1004 1044 1084 1123 1164 Watts 340 397 461 532 610 697 792 896 1009 1132 1265 Rpm 883 916 949 984 1019 1054 1090 1127 1164 1201 1239 Bhp 0.51 0.58 0.66 0.75 0.84 0.94 1.06 1.18 1.32 1.46 1.62 Watts 454 517 586 662 747 839 940 1050 1169 1298 1437 Rpm 977 1007 1038 1069 1102 1135 1169 1203 1238 1273 1309 EXTERNAL AIRFLOW CFM 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 Bhp 0.38 0.45 0.52 0.60 0.69 0.78 0.89 1.01 1.14 1.27 1.42 STATIC PRESSURE 0.6 0.4 1.2 Rpm 1210 1236 1262 1289 1317 1345 1375 1405 1435 1466 Bhp 1.14 1.23 1.33 1.44 1.55 1.68 1.81 1.96 2.12 2.29 Rpm 1278 1302 1328 1354 1380 1408 1436 1465 1494 ............ Bhp 1.33 1.42 1.52 1.63 1.75 1.88 2.03 2.18 2.34 Watts 1178 1261 1351 1450 1557 1673 1798 1933 2078 Rpm 1342 1365 1390 1415 1441 1467 1494 1522 ......... LEGEND Bhp Watts --- Watts 579 646 721 802 892 990 1096 1211 1336 1471 1616 STATIC PRESSURE 1.6 1.4 Watts 1014 1094 1181 1276 1379 1491 1611 1742 1882 2032 Bhp 0.65 0.73 0.81 0.90 1.00 1.11 1.23 1.36 1.50 1.66 1.82 Bhp 1.52 1.62 1.72 1.84 1.96 2.10 2.24 2.40 Watts 1350 1436 1530 1632 1743 1863 1993 2132 (in. wg) 0.8 Rpm 1061 1089 1118 1148 1179 1210 1242 1274 1308 1341 1375 Bhp 0.80 0.89 0.97 1.07 1.18 1.29 1.42 1.55 1.70 1.86 2.03 1.0 Watts 715 786 865 951 1046 1149 1260 1381 1511 1651 1801 Rpm 1138 1165 1192 1221 1250 1280 1310 1341 1373 1405 1438 Bhp 0.97 1.05 1.15 1.25 1.36 1.48 1.61 1.75 1.91 2.07 2.24 Watts 860 935 1018 1109 1208 1316 1432 1557 1693 1838 1994 (in. wg) 1.8 Rpm 1403 1425 1449 1473 1498 1524 ...... ...... Bhp 1.72 1.82 1.93 2.05 2.18 2.32 2.0 Watts 1530 1618 1716 1822 1937 2060 Rpm 1461 1483 1505 1529 --- Bhp 1.93 2.04 2.15 2.27 --- Watts 1717 1809 1910 2019 --- NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 1.30 for single-phase units and 2.40 for three-phase units. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor *Motor drive range: 900 to 1300 rpm. All other rpms require fieldsupplied drive. Table 37 -- Fan Performance 50TM006 -- Single-Phase, Horizontal Discharge Units; Alternate Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 0.2 Rpm 776 813 851 888 927 965 1004 1044 1084 1123 Watts 340 397 461 532 610 697 792 896 1009 1132 Rpm 883 916 949 984 1019 1054 1090 1127 ............ ............ Bhp 0.51 0.58 0.66 0.75 0.84 0.94 1.06 1.18 Watts 454 517 586 662 747 839 940 1050 Rpm 977 1007 1038 1069 1102 1135 1169 ......... EXTERNAL AIRFLOW CFM 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 Bhp 0.38 0.45 0.52 0.60 0.69 0.78 0.89 1.01 1.14 1.27 STATIC PRESSURE 0.6 0.4 1.2 Rpm 1210 1236 Bhp 1.14 1.23 Rpm 1278 1302 Bhp 1.33 1.42 Watts --- Rpm --- m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m LEGEND Bhp Watts --- Watts 579 646 721 802 892 990 1096 STATIC PRESSURE 1.6 1.4 Watts 1014 1094 Bhp 0.65 0.73 0.81 0.90 1.00 1.11 1.23 Bhp --- Watts (in. wg) 0.8 Rpm 1061 1089 1118 1148 1179 1210 ...... Bhp 0.80 0.89 0.97 1.07 1.18 1.29 1.0 Watts 715 786 865 951 1046 1149 Rpm 1138 1165 1192 1221 --- Bhp 0.97 1.05 1.15 1.25 --- Watts Rpm Bhp (in. wg) 1.8 Rpm Bhp 2.0 NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 1.30. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor *Motor drive range: 900 to 1300 rpm. All other rpms require fieldsupplied drive. 45 Watts 860 935 1018 1109 --- Watts Table 38 -- Fan Performance 50TM006 -- Three-Phase, Horizontal Discharge Units; Alternate Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 0.2 Rpm 776 813 851 888 927 965 1004 1044 1084 1123 1164 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 Watts 340 397 461 532 610 697 792 896 1009 1132 1265 Rpm 883 916 949 984 1019 1054 1090 1127 1164 1201 1239 Bhp 0.51 0.58 0.66 0.75 0.84 0.94 1.06 1.18 1.32 1.46 1.62 Watts 454 517 586 662 747 839 940 1050 1169 1298 1437 1.2 Rpm 1210 1236 1262 1289 1317 1345 1375 1405 1435 1466 Bhp 1.14 1.23 1.33 1.44 1.55 1.68 1.81 1.96 2.12 2.29 1.4 Watts 1014 1094 1181 1276 1379 1491 1611 1742 1882 2032 Rpm 1278 1302 1328 1354 1380 1408 1436 1465 1494 ............ Bhp 1.33 1.42 1.52 1.63 1.75 1.88 2.03 2.18 2.34 Watts 1178 1261 1351 1450 1557 1673 1798 1933 2078 STATIC PRESSURE (in. wg) 0.6 Rpm 977 1007 1038 1069 1102 1135 1169 1203 1238 1273 1309 EXTERNAL AIRFLOW CFM 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 Bhp 0.38 0.45 0.52 0.60 0.69 0.78 0.89 1.01 1.14 1.27 1.42 0.4 --- Watts 579 646 721 802 892 990 1096 1211 1336 1471 1616 Rpm 1061 1089 1118 1148 1179 1210 1242 1274 1308 1341 1375 STATIC PRESSURE (in. wg) 1.6 Rpm 1342 1365 1390 1415 1441 1467 1494 1522 ......... LEGEND Bhp Watts Bhp 0.65 0.73 0.81 0.90 1.00 1.11 1.23 1.36 1.50 1.66 1.82 Bhp 1.52 1.62 1.72 1.84 1.96 2.10 2.24 2.40 Watts 1350 1436 1530 1632 1743 1863 1993 2132 Rpm 1403 1425 1449 1473 1498 1524 ...... ...... 0.8 Bhp 0.80 0.89 0.97 1.07 1.18 1.29 1.42 1.55 1.70 1.86 2.03 1.0 Watts 715 786 865 951 1046 1149 1260 1381 1511 1651 1801 Rpm 1138 1165 1192 1221 1250 1280 1310 1341 1373 1405 1438 Bhp 0.97 1.05 1.15 1.25 1.36 1.48 1.61 1.75 1.91 2.07 2.24 Watts 1530 1618 1716 1822 1937 2060 Rpm 1461 1483 1505 1529 --- Bhp 1.93 2.04 2.15 2.27 --- 1.8 Bhp 1.72 1.82 1.93 2.05 2.18 2.32 Watts 860 935 1018 1109 1208 1316 1432 1557 1693 1838 1994 2.0 Watts 1717 1809 1910 2019 --- NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.40. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor *Motor drive range: 900 to 1300 rpm. All other rpms require fieldsupplied drive. Table 39 -- Fan Performance 50TFF,TM006 -- Horizontal Units; High-Static Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 0.2 Rpm 776 813 851 888 927 965 1004 1044 1084 1123 1164 Watts 340 397 461 532 610 697 792 896 1009 1132 1265 Rpm 883 916 949 984 1019 1054 1090 1127 1164 1201 1239 Bhp 0.51 0.58 0.66 0.75 0.84 0.94 1.06 1.18 1.32 1.46 1.62 Watts 454 517 586 662 747 839 940 1050 1169 1298 1437 1.2 Rpm 1210 1236 1262 1289 1317 1345 1375 1405 1435 1466 1498 Bhp 1.14 1.23 1.33 1.44 1.55 1.68 1.81 1.96 2.12 2.29 2.47 1.4 Watts 1014 1094 1181 1276 1379 1491 1611 1742 1882 2032 2193 Rpm 1278 1302 1328 1354 1380 1408 1436 1465 1494 1524 1555 Bhp 1.33 1.42 1.52 1.63 1.75 1.88 2.03 2.18 2.34 2.51 2.70 Watts 1178 1261 1351 1450 1557 1673 1798 1933 2078 2232 2398 STATIC PRESSURE (in. wg) 0.6 Rpm 977 1007 1038 1069 1102 1135 1169 1203 1238 1273 1309 EXTERNAL AIRFLOW CFM 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 Bhp 0.38 0.45 0.52 0.60 0.69 0.78 0.89 1.01 1.14 1.27 1.42 0.4 --- Watts 579 646 721 802 892 990 1096 1211 1336 1471 1616 Rpm 1061 1089 1118 1148 1179 1210 1242 1274 1308 1341 1375 STATIC PRESSURE (in. wg) 1.6 Rpm 1342 1365 1390 1415 1441 1467 1494 1522 1551 1580 ......... LEGEND Bhp Watts Bhp 0.65 0.73 0.81 0.90 1.00 1.11 1.23 1.36 1.50 1.66 1.82 Bhp 1.52 1.62 1.72 1.84 1.96 2.10 2.24 2.40 2.57 2.75 Watts 1350 1436 1530 1632 1743 1863 1993 2132 2280 2440 Rpm 1403 1425 1449 1473 1498 1524 1550 1578 1605 ...... 0.8 Bhp 0.80 0.89 0.97 1.07 1.18 1.29 1.42 1.55 1.70 1.86 2.03 1.0 Watts 715 786 865 951 1046 1149 1260 1381 1511 1651 1801 Rpm 1138 1165 1192 1221 1250 1280 1310 1341 1373 1405 1438 Bhp 0.97 1.05 1.15 1.25 1.36 1.48 1.61 1.75 1.91 2.07 2.24 Watts 1530 1618 1716 1822 1937 2060 2194 2337 2490 Rpm 1461 1483 1505 1529 1553 1579 1604 1631 -- Bhp 1.93 2.04 2.15 2.27 2.41 2.55 2.70 2.87 -- 1.8 Bhp 1.72 1.82 1.93 2.05 2.18 2.32 2.47 2.63 2.80 2.0 NOTES: 1. Boldface indicates field-supplied drive is required, 2. Maximum continuous bhp is 2,90. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor *Motor drive range: 1300 to 1685 rpm. All other rpms require fieldsupplied drive. 46 Watts 860 935 1018 1109 1208 1316 1432 1557 1693 1838 1994 Watts 1717 1809 1910 2019 2137 2264 2401 2548 -- Table 40 -- Fan Performance 50TFF,TM007 -- Horizontal Discharge Units; Standard Motor (Belt Drive)* EXTERNAL AIRFLOW CFM 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 0.2 Rpm 823 857 892 927 962 997 1033 1069 1106 1142 1179 1216 1253 Watts 458 525 599 680 769 865 970 1084 1206 1338 1480 1632 1794 Rpm 924 955 986 1017 1050 1082 1115 1149 1183 1217 1251 1286 1321 Bhp 0.65 0.73 0.82 0.92 1.02 1.14 1.26 1.39 1.54 1.69 1.86 2.04 2.22 Watts 579 650 729 815 909 1010 1120 1239 1367 1503 1650 1807 1975 1.2 Rpm 1250 1273 1296 1320 1345 1371 1397 1424 1451 Bhp 1.33 1.43 1.53 1.64 1.77 1.90 2.04 2.19 2.36 1.4 Watts 1181 1266 1359 1459 1568 1686 1812 1948 2093 Rpm 1319 1341 1363 1386 1409 1434 1459 ............ ............ Bhp 1.53 1.63 1.74 1.85 1.98 2.11 2.26 Watts 1360 1447 1542 1646 1758 1878 2008 STATIC PRESSURE 0.6 Rpm 1015 1043 1072 1101 1131 1161 1192 1223 1255 1287 1320 1353 ......... EXTERNAL AIRFLOW CFM 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 Bhp 0.52 0.59 0.67 0.77 0.87 0.97 1.09 1.22 1.36 1.51 1.67 1.84 2.02 0.4 --- Watts 712 787 870 960 1059 1165 1279 1403 1535 1677 1829 1991 STATIC PRESSURE 1.6 Rpm 1385 1405 1427 1448 1471 1494 ......... LEGEND Bhp Watts Bhp 0.80 0.89 0.98 1.08 1.19 1.31 1.44 1.58 1.73 1.89 2.06 2.24 Bhp 1.74 1.84 1.95 2.07 2.20 2.34 Watts 1549 1638 1736 1842 1956 2080 (in. wg) 0.8 Rpm 1099 1125 1151 1178 1206 1235 1264 1293 1323 1354 1385 ...... Bhp 0.96 1.05 1.15 1.26 1.37 1.50 1.63 1.77 1.93 2.09 2.27 1.0 Watts 857 936 1022 1116 1218 1329 1448 1576 1713 1859 2015 Rpm 1177 1201 1226 1251 1277 1304 1332 1360 1389 1418 -- Bhp 1.14 1.23 1.33 1.44 1.56 1.69 1.83 1.98 2.14 2.31 -- Watts 1748 1839 1939 2047 Rpm 1508 1527 --- Bhp 2.20 2.31 --- Watts 1013 1096 1185 1283 1389 1503 1625 1757 1898 2049 -- (in. wg) 1.8 Rpm 1448 1467 1488 1508 ...... ...... Bhp 1.97 2.07 2.18 2.30 2.0 Watts 1957 2050 --- NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.40. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor *Motor drive range: 1070 to 1460 rpm. All other rpms require fieldsupplied drive. Table 41 -- Fan Performance 50TFF,TM007 -- Horizontal Discharge Units; High-Static Motor (Belt Drive)* AIRFLOW CFM 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 0.2 Rpm 823 857 892 927 962 997 1033 1069 1106 1142 1179 1216 1253 AIRFLOW CFM 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 Bhp 0.52 0.59 0.67 0.77 0.87 0.97 1.09 1.22 1.36 1.51 1.67 1.84 2.02 0.4 Watts 458 525 599 680 769 865 970 1084 1206 1338 1480 1632 1794 Rpm 924 955 986 1017 1050 1082 1115 1149 1183 1217 1251 1286 1321 1.2 Rpm 1250 1273 1296 1320 1345 1371 1397 1424 1451 1479 1507 Bhp 1.33 1.43 1.53 1.64 1.77 1.90 2.04 2.19 2.36 2.53 2.72 Bhp 0.65 0.73 0.82 0.92 1.02 1.14 1.26 1.39 1.54 1.69 1.86 2.04 2.22 1.4 Watts 1181 1266 1359 1459 1568 1686 1812 1948 2093 2248 2412 Rpm 1319 1341 1363 1386 1409 1434 1459 1484 1511 1537 ............ Bhp 1.53 1.63 1.74 1.85 1.98 2.11 2.26 2.42 2.58 2.76 External Static Pressure (in. wg) 0.6 Watts 579 650 729 815 909 1010 1120 1239 1367 1503 1650 1807 1975 Rpm 1015 1043 1072 1101 1131 1161 1192 1223 1255 1287 1320 1353 1386 --- Watts 712 787 870 960 1059 1165 1279 1403 1535 1677 1829 1991 2163 Rpm 1099 1125 1151 1178 1206 1235 1264 1293 1323 1354 1385 1416 1448 External Static Pressure (in. wg) 1.6 Watts 1360 1447 1542 1646 1758 1878 2008 2147 2295 2454 Rpm 1385 1405 1427 1448 1471 1494 1518 1543 1568 ......... LEGEND Bhp Watts Bhp 0.80 0.89 0.98 1.08 1.19 1.31 1.44 1.58 1.73 1.89 2.06 2.24 2.44 Bhp 1.74 1.84 1.95 2.07 2.20 2.34 2.49 2.65 2.82 Watts 1549 1638 1736 1842 1956 2080 2213 2355 2507 Rpm 1446 1467 1488 1508 1530 1553 1576 1599 ...... 0.8 Bhp 0.96 1.05 1.15 1.26 1.37 1.50 1.63 1.77 1.93 2.09 2.27 2.46 2.66 1.0 Watts 857 936 1022 1116 1218 1329 1448 1576 1713 1859 2015 2182 2359 Rpm 1177 1201 1226 1251 1277 1304 1332 1360 1389 1418 1447 1477 1508 Watts 1748 1839 1939 2047 2164 2290 2425 2571 Rpm 1508 1527 1546 1566 1587 1609 --- 1.8 Bhp 1.97 2.07 2.18 2.30 2.44 2.58 2.73 2.89 *Motor drive range: 1300 to 1685 rpm. All other rpms require fieldsupplied drive. 47 Watts 1013 1096 1185 1283 1389 1503 1625 1757 1898 2049 2210 2381 2563 Bhp 2.20 2.31 2.42 2.55 2.68 2.83 --- Watts 1957 2050 2151 2262 2380 2509 --- 2.0 NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.90. 3. See page 33 for general fan performance notes. Brake Horsepower Input to Fan Input Watts to Motor Bhp 1.14 1.23 1.33 1.44 1.56 1.69 1.83 1.98 2.14 2.31 2.49 2.68 2.89 PRE-START-UP START-UP Unit Preparationstalled in accordance ble codes. F;filure to observe the following warnings could result in serious personal injuu: 1. Follow recognized safety practices and wear protective goggles when checking or servicing refrigerant system. 2. Do not operate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured. 3. Do not remove compressor terminal cover until all electrical sources are disconnected. 4. Return-Air Filters- Make sure correct filters ale installed in unit (see Tables IA and IB). Do not operate unit without return-air filters. Compressor Mountingspring mounted. down bolts. 6. a. b. c. d. Make the following a. b. c. d. 4. High Flow Refrigerant Valves -- Two high flow valves are located on the hot gas tube coming out of the compressor and the suction tube going into the compressol: L;uge black plastic caps identify these valves with O-rings inside screwing the cap and onto a brass body. No field access to these wdves is available at this time. Ensure the plastic caps remain on the valves and are tight or the possibility of refrigerant leakage could occm: Compressor Rotation-- On 50TFF, TM007 scroll compressor units, it is important to be certain compressor is rotating in the proper direction. To determine whether or not compressor is rotating in the proper direction: 1. Connect service gages to suction and discharge pressure fittings. 2. Energize the compressol: 3. The suction pressure should diop and the discharge pressure should rise, as is normal on any start-up. inspections: Inspect for shipping and handling damages such as broken lines, loose parts, or disconnected wires. Inspect for oil at all refrigerant tubing connections and on unit base. Detecting oil generally indicates a refrigerant leak. Leak-test all refrigerant tubing connections using electronic leak detector, halide torch, or liquid-soap solution. Inspect all field-wiring and factory-wiring connections. Be sure that connections are completed and tight. Ensure no electrical wiring is in contact with refrigerant tubing or sharp edges. Inspect coil fins. If damaged during shipping and handling, carefully straighten fins with a fin comb. If the suction pressure does not diop and the discharge pressure does not rise to norlnal levels: 1. Note that the evaporator fan is probably _dso rotating the wrong direction. 2. Turn off power to the unit. Install lock-out tag. 3. Reverse any two of the unit power leads. 4. Reapply power to the unit. b. c. Make Make water Make parts d. sure that sure that to ensure sure that have been in The suction and discharge pressme levels should now move to their normal start-up levels. NOTE: When the compressor is rotating in the wrong direction, the unit makes an elevated level of noise and does not provide cooling. Cooling- Verify the following conditions: Make sure that condenser-fan blades are correctly positioned in fan orifice. Refer to Condenser-Fan Adjustment section on page 52 for more details. hold- -- To service refrigerant service ports, remove access panel. Each unit system has 4 Schrader-type service ports: one on the suction line, one on the liquid line, and two on the compressor discharge line. Be sure that caps on the ports are tight. The Schmder-type valve that is located under the high-pressure switch does not have a Schrader core. on _dl WARNING. labels attached to (or a. compressor Refrigerant Service Ports Proceed as follows to inspect and prepale the unit for initkd st_ut-up: 3. Compressors are internally or remove Check all electric_d connections in unit control boxes; tighten as requiled. Ensure wiring does not come in contact with sharp metal edges. Shut off electrical power to unit. Recover refiigerant to relieve all pressure from system using both high- and low-pressure ports. Cut component connection tubing with tubing cutter, and remove component from unit. Carefully unsweat remaining tubing stubs when necessary. Oil can ignite when exposed to torch flame. 1. Remove all access panels. 2. Read and follow instructions CAUTION, and INFORMATION shipped) with unit. Do not loosen Internal Wiring- Relieve all pressure from system before touching or disturbing anything inside compressor termimd box if refiigerant leak is suspected around compressor terminals. Use accepted methods to recover refiigerant. Never attempt to repair soldered connection while refiigerant system is under pressure. Do not use torch to remove any component. System contains oil and refiigerant under pressure. To remove a component, wear protective goggles and proceed as follows: 5. Make sure that unit has been inwith inst;_llation instructions and applica- Set space therlnostat to OFF position. Set system selector switch at COOL position and fan switch at AUTO. position. Adjust thermostat to a setting below room temperature. Complessor st;uts on closure of contactoc Check cooling effects at a setting below room temperature. Check unit charge. Refer to Refrigerant Charge section, page 52. Reset thermostat at a position above room temperature. Compressor will shut off. air filters are in place. condensate drain trap is filled with proper drainage. all tools and miscellaneous loose removed. TO SHUT OFF UNIT -- Set system selector switch at OFF position. Resetting thermostat at a position above room temperature shuts unit off tempor_uily until space temperature exceeds thermostat setting. 48 Safety ReliefA soft solder joint in tile suction line at the low-pressure sel-vice port provides pressure relief under abnormal temperature and pressure conditions. the PremierLink control from the thermostat. Ventilation to • • • • • (Continuous Fan) selector switches at ON and OFT Evaporator fan operates continuously circulation. Operating in response to the YI and Y2 inputs The PremierLiuk control will use the following information determine if flee cooling is available: Indoor fan has been on for at least 30 seconds. The SPT. SAT. and OAT inputs must have valid readings. OAT must be less than 75 E OAT must be less than SPT. Euthalpy must be LOW (may be jumpered if an euthalpy sensor not available). • Economizer position is NOT forced. -- Set fan and systeln positions, respectively. to provide constant air Sequence COOLING. UNITS WITHOUT ECONOMIZER -- When thermostat calls for cooling, terminals G and YI me energized. The indoor-fan contactor (IFC) and compressor contactor are energized and indoor-fan motor, compressol: and outdoor fan starts. The outdoor-fan motor runs continuously while unit is cooling. Pre-cooling occurs when the is no call from the therlnostat except (3. Pie-cooling is defined as the economizer modulates to provide 70 F supply ;tic When fiee cooling is available the PremierLiuk control will control the compressors and economizer to provide a supply;fir temperature determined to meet the YI and Y2 calls from the thermostat using the following thlee routines. The three control routines are based on OAT. HEATING, UNITS WITHOUT ECONOMIZER -- Upon a request for heating from the space therlnostat, terminal WI will be energized with 24 v. The IFC and heater contactor (HCI) are energized. COOLING, UNITS WITH ECONOMISER IV -- When free cooling is not available, the complessors will be controlled by the zone thermostat. When flee cooling is available, the outdoor-air dmnper is modulated by the EconoMi$er IV control to provide a 50 to 55 F supply-air temperatme into the zone. As the supply-air temperatme fluctuates above 55 or below 50 E the &_mpers will be modulated (open or close) to bring the supply-air tempemtme back within the set point limits. The 3 routines ale based on OAT where: • Integrated EconoMi$er IV operation on single-stage units requires a 2-stage thennostat (YI and Y2). For EconoMi$er IV operation, there must be a therlnostat call for the fan (G). This will move the damper to its minimum position during the occupied mode. • If the increase in cooling capacity causes the supply-air temperature to drop below 45 E then the outdoor-air cklmper position will be lully closed. If the supply-air temperature continues to fall, the outdoor-air dmnper will close. Control returns to normal once the supply-air temperature rises above 48 E • • • • • If optional power exhaust is installed, as the outdoor-air damper opens and closes, the power exhaust fans will be energized and deenergized. • If field-installed accesso U CO 2 sensors are connected to the EconoMiSer IV control, a demand controlled ventilation strategy will begin to operate. As the CO,_ level in the zone increases above the CO2 set point, the minimum position of the &_mper will be increased proportionally. As the CO 2 level decreases because of the inclease in fresh all: the outdoor-air damper will be proportionally closed. Dmnper position will follow the higher demand condition from DCV mode or free cooling mode. • • • • Damper movement from full closed to lull open (or vice velsa) will take between 11/2and 21/2 minutes. SASP = Supply Air Set Point DXCTLO = Direct Expansion Cooling Lockout Set Point PID = Proportional Integral Routine 1 (OAT < DXCTLO) YI energized - economizer maintains a SASP = (SATLOI + 3). Y2 energized - economizer maintains a SASP = (SATLO2 + 3). Routine 2 (DXCTLO < OAT < 68 F) If only YI energized, the economizer maintains a SASP = (SATLOI + 3). If SAT > SASP + 5 and economizer position > 80%, economizer will go to minimum position for 3 minutes or until SAT > 68 E First stage of mechanical cooling will be energized. Integrator resets. Economizer opens again and controls to current SASP after stage one on for 90 seconds. With YI and Y2 energized Economizer maintains an SASP = SATLO2 + 3. If SAT > SASP + 5 and economizer position >80%, economizer will go to minimum position for 3 minutes or until SAT > 68 E If compressor one is on then second stage of mechanical cooling will be energized. Otherwise the first stage will be energized. Integrator resets. Economizer opens again and controls to SASP after stage one on for 90 seconds. Routine 3 (()AT > 68) Economizer is opened 100%. Compressors 1 and 2 are cycled based on YI and Y2 using minimum on and off times and watching the supply air temperature as compared to SATLOI and SATLO2 set points. If optional power exhaust is installed, as the outdoor-air damper opens and closes, the power exhaust fans will be energized and deenergized. If field-installed accessory CO 2 sensors ;ue connected to the PremierLink control, a PlD-controlled demand ventilation strategy will begin to operate. As the CO2 level in the zone increases above the CO_ set point, the minimum position of the cklmper will be increased proportionally. As the CO 2 level decreases because of the increase in fresh ;fir, the outdoor-air &_mper will be proportionally closed. If fiee cooling can be used as determined fiom the appropriate changeover command (switch, d U bulb, enthalpy curve, diffelential d U bulb, or differential enthalpy), a call for cooling (YI closes at the thermostat) will cause the control to modulate the &impels open to maintain the supply air temperature set point at 50 to 55 E • • As the supply-air temperature diops below the set point range of 50 to 55 E the control will modulate the outdoor-air dampers closed to maintain the proper supply-air temperature. HEATING, UNITS WITH ECONOMISER IV -- When the room telnperature calls for heat, the heating controls are energized as described in the Heating, Units Without Economizer section. When the thermostat is satisfied, the economizer damper moves to the minimum position. COOLING. UNITS WITH ECONOMISER2, PREMIERLINK TM CONTROL AND A THERMOSTAT -- When free cooling is not available, the compressols will be controlled by 49 HEATINGUNITSWITH ECONOMISER2, PREMIERLINK CONTROL AND A THERMOSTAT -- When the TM thermostat calls for heating, termimfl WI is energized. The PremierLink control will move the economizer damper to the minimum position if there is a call for G and closed if there is a call for W 1 without Ca.The IFC and heater contactor (HC 1) tue energized. When the thermostat is satisfied and WI is deenergized, the IFM stops after a 45-second time-off delay unless G is still maintainedi COOLING. UNITS WITH ECONOMI$ER2, PREMIERLINK CONTROL AND A ROOM SENSOR -- When free cooling is not available, the compressors will be controlled by the PremierLink controller using a PID Error reduction c_dculation as indicated by Fig 40. The PremierLink controller will use the following information to deterraine if free cooling is available: • Indoor fan has been on for at least 30 seconds. • The SPT. SAT. and OAT inputs must have valid readings. • OAT must be less than 75 tv. • OAT must be less than SPT. • Enthalpy must be LOW (may be jumpered if and enthalpy sensor is not available). • Economizer position is NOT forced. When free cooling is available, the outdoor-air damper is positioned through the use of a Proportional Integral (PID) control process to provide a calculated supply-air temperature into the zone. The supply air will maintain the space temperature between the heating and cooling set points as indicated in Fig. 41. The PremierLink controller will integrate the compressoLs stages with the economizer based on similar logic as the three routines listed in the previous section. The SASP will float up and down based on the error reduction calculations that compare space temperature and space set point. When outside-air temperature conditions require the economizer to close for a compressor stage-up sequence, the economizer control integrator is reset to zero after the stage-up sequence is completed. This prevents the supply-air temperature from diopping too quickly and creating a freeze condition that would make the compressor turn off prematurely. The high space set point is used for DX (direct expansion) cooling control, while the economizer space set point is a c_dculated value between the heating and cooling set points. The economizer set point will always be at least one degree below the cooling set point, allowing for a smooth transition from mechanical cooling with economizer assist, back to economizer cooling as the cooling set point is achieved. The compressors may be used for initial cooling then the PremierLink controller will modulate the economizer using an error reduction calculation to hold the space temperature between the heating and cooling set points. See Fig. 41. The controller uses the following conditions to determine economizer cooling: • Enthalpy is Low • SAT reading is available • OAT reading is available • SPT reading is available • OAT < SPT • Economizer Position is NOT forced If field-installed accessory CO 2 sensors gue connected to the PremierLink TM control, a PID-controlled demand ventilation strategy will begin to operate. As the CO2 level in the zone increases above the CO2 set point, the minimum position of the damper will be increased proportionally. As the CO2 level decreases because of the increase in flesh aik the outdoor-air damper will be proportionally closed. HEATING UNIT WITH ECONOMI$ER2, PREMIERLINK CONTROL AND A ROOM SENSOR -- Eve U 40 seconds the controller will calculate the required heat stages (maximum of 3) to maintain supply-air temperature (SAT) if the following qualifying conditions am met: • Indoor fan has been on for at least 30 seconds. • COOL mode is not active. • OCCUPIED, TEMP.COMPENSATED START or HEAT mode is active. • SAT reading is available. • Fire shutdown mode is not active. If all of the above conditions gue met, the number of heat stages is c_dculated; otherwise the required number of heat stages will be set to 0. If the PremierLink controller determines that heat stages am required, the economizer damper will be moved to minimum position if occupied and closed if unoccupied. Staging should be as follows: If Heating PID STAGES=2 • HEAT STAGES=I (50% capacity) will energize HSI • HEAT STAGES=2 (100% capacity) will energize HS2 If Heating PID STAGES=3 and AUXOUT = HS3 • HEAT STAGES=I (33% capacity) will energize HSI • HEAT STAGES=2 (66% capacity) will energize HS2 • HEAT STAGES=3 (100% capacity) will energize HS3 TEMPERATURE m CONTROL 75, 744 '_ 734 ££ 724 ...... SET POINT 714 Iw O _TEMPERATURE 704 694 cO 68 J TIME NOTE: PremierLink control performs smart staging of 2 stages of DX cooling and up to 3 stages of heat. Fig. 40 -- DX Cooling Temperature Control Example TEMPERATURECONTROL cc 74 73 __ If any of the above conditions are not met, the economizer submaster reference (ECSR) is set to maximum limit and the dmnper moves to minimum position. The operating sequence is complete. The ECSR is recalculated every 30 seconds. 71 ] m_ow ii j ......... .................................... F OOOLSETPOINT / _ I-- v TEMPERATURE k___ HEAT SETPOINT TIME If an optional power exhaust is inst_dled, as the outdoor-air dmnper opens and closes, the power exhaust fans will be energized and deenergized. Fig. 41 -- Economizer Temperature Control Example 5O SERVICE REMOVE REMOVE SCREWS REMOVE SCREWS TOP PANEL CONDENSER CONTROL POST CORNER POST \ When servicing unit, shut off all electdcCd power to unit to avoid shock hazard or injury fiom rotating parts. Cleaning --Inspect unit interior at tile beginning of heating and cooling season and as operating conditions require. EVAPORATOR COIL 1. Turn unit power off. Install lockout tag. Remove evapolatot coil access panel. 2. If economizer or two-position damper is installed, remove economizer by disconnecting Molex plug and removing mounting screws. 3. Slide filtel_ out of unit. 4. 5. Clean coil using a commercial coil cleaner or dishwasher detergent in a pressurized spray canistel: Wash both sides of coil and flush with clean water. For best results, back-flush tow_ud return-air section to remove foreign material. Flush condensate pan after completion. Reinst_dl economizer and filters. 6. Reconnect 7. Replace access panels. COILCENTER POST REMOVE SCREWS COMPRESSOR ACCESS PANEL CONDENSER COIL Fig. 42 -- Cleaning COILCORNER POST REMOVE CORNER Condenser CENTER BAFFLE COIL POST Coil TOP PANEL wiring. CONDENSER COIL--Inspect coil monthly. Clean condenser coil annually, and as required by location and outdoor air conditions. One-Row Coils -- Size 004 -- Wash coil with commercial coil cleanel: It is not necessary to remove the top panel. 2-Row Coils -- Sizes 005-007 Clean coil as follows: 1. Turn offunit powel: Install lockout tag. 2. Remove top panel screws on condenser end of unit. 3. 4. 5. 6. ACCESS PANEL Secure inner and outer coil rows together supplied fastenec 8. Reposition the outer coil section and remove the coil comer post from between the top panel and center post. Reinstall the coil corner post and replace all screws. CONDENSATE DRAINCheck stml of cooling season. In winter, against freeze-up. COIL Fig. 43 -- Propping Up Top Panel Remove condenser coil corner post. See Fig. 42. To hold top panel open, place coil corner post between top panel and center post. See Fig. 43. Remove screws securing coil to complessor plate and compressor access panel. Remove fastener holding coil sections together at return end of condenser coil. Carefully separate the outer coil section 3 to 4 in. from the inner coil section. See Fig. 44. Use a water hose or other suitable equipment to flush down between the 2 coil sections to remove dirt and debris. Clean the outer surfaces with a stiff brush in the normal mannel: 7. CONDENSER TOP VIEW ...------TOP PANEL with a field- INNERCOIL and clean each year at protect condensate di'ain OUTER COILSECTION FILTERS -- Clean or replace at start of each heating and cooling season, or more often if operating conditions require it. Replacement filters must be stone dimensions as original filters. (4") MAX HAIRPIN OUTDOOR-AIR INLET SCREEN -- Clean screen with steam or hot water and a mild detergent. Do not use disposable filters in place of scleen. t END CLEAN Fig. 44 -- Separating 51 Coil Sections Lubrication COMPRESSORSEach compressor correct amount of oil at the factory. is charged Manual Outdoor-Air Damper -- If outdoor-air damper blade adjustment is required, see Manual Outdoor-Air with the Damper section on page 19. EconoMiSer IV Adjustment -- Refer FAN-MOTOR BEARINGS -- Fan-motor bearings are of the permanently lubricated type. No further lubrication is required. No lubrication of condenser or evaporator-fan motors is required. EconoMiSer Condenser Fan Belt Inspection -- Check condition of evaporator belt or tension dunng heating and cooling inspections or as conditions require. Replace belt or adjust as necessary. Refer to Step 7 -- Adjust Evaporator-Fan Speed on page 31 for proper adjusting procedures and belt tension. 1. Shut offunit Adjustment 4. Adjust fan height as shown in Fig. 45. 5. Tighten setscrews. 6. Replace condenser-fan LOW CHARGE COOLING -- Use Cooling Ch;u'ging Charts, Fig. 46-49. Vary refrigerant until the conditions of the appropriate chart am met. Note the charging chart is different from type norm_dly used. Chmt is based on chalging the units to the correct superheat for the vtuious operating conditions. Accurate pressure gage and temperature sensing device ;ue required. Connect the pressure gage to the service port on the suction line. Mount the temperature sensing device on the suction line and insulate it so that outdoor ambient temperature does not affect the reading. Indoor-air cfln must be within the normal operating range of the unit. TO USE COOLING CHARGING CHARTTake the outdoor ambient temperature and read the suction pressure gage. Refer to appropriate chart to determine what suction temperature should be. If suction temperature is high, add refrigerant. If suction temperature is low, carelidly recover some of the chtuge. Recheck the suction pressure as charge is adjusted. assembly. OUTLET GRILLE T 2 3/4" MAX. FAN MOTOR CONDENSER __ Example: 1" Outdoor Suction Suction (Suction f CONDENSER Fig. 45 -- Condenser is NO CHARGE -- Use standard evacuating techniques. After ew_cuating system, weigh in the specified amount of refrigerant. (Refer to Tables IA and lB.) (grille, motor, and fan). _°°°°°°°°° Condenser coil grille No adjustments are required. Charge -- Amount of refrigerant charge is listed on unit nameplate (also refer to Tables 1A and 1B). Refer to Carrier GTAC2-5 Charging, Recovery, Recycling, and Reclamation training manual and the following procedures. Unit panels must be in place when unit is operating during ch_uging procedure. (Fig. 45) Remove condenser-fan assembly Ix_osen fan hub setscrews. Optional Refrigerant power supply. Install lockout tag. 2. 3. to section on page 23. Coil Grille-- shipped factory-installedi Evaporator Condenser-Fan [V and EconoMi$er2 FAN (Fig. 48) Temperature .............................. Pressure ............................... Temperature should be ...................... Temperature may v;u-y _+5 E) Replacement Fan Adjustment parts may request. 52 Parts be obtained 85 F 80 psig 77 F -- A complete list of replacement flom any Canier distributor upon 3 TON UNIT CHARGING SUCTION -7 LINE TEMPERATURE 4 CHART (DEG. C) 10 16 21 OUTDOOR TEMP I O0 9O -- 80 w m 7o w w z -._1 z F 125 C 52 115 46 105 41 95 35 85 29 75 24 65 18 55 13 45 7 6o _.q I-_ 5o 276 4o 30 207 20 30 40 50 SUCTION Fig. 46- 60 LINE TEMPERATURE Cooling (DEG. Charging 4 TON UNIT CHARGING SUCTION -7 4 LINE TEMPERATURE 70 80 F) Chart; 50TFF,TMO04 CHART (DEG. C) 10 16 OUTDOOR 27 TEMP I00 90 ! 80 w _ 7o w w z _ z 0 _ 5o _ 345 276 40 30 207 20 40 50 SUCTION 60 LINE TEMPERATURE Fig. 47 -- Cooling (DEG. Charging 53 70 F) Chart; 50TFF,TMO05 C 125 52 115 46 105 41 95 35 85 29 75 24 65 18 55 13 45 ZZ ZZ 60 F 80 -I-- 7 5 TON UNIT CHARGING CHART -7 -1 4 10 SUCTION 16 LINE TEMPERATURE (DEG. 21 27 OUTDOOR F TEMPc C) 100 _- 689 -_ _'_ _._ ...- --_ 69 O. ..,,.- ,,'_ ""-_ '--- "" "" -"" -_" 621 _ _J z ,.,,,,,,_,,,,,,,,_ _z 52 115 46 105 41 95 35 -_ -J 85 29 .,-- o 75 24 _ 65 18 #J n69 69 #J nO. #J 125 _ 483 ,,...,.., _' 414 a,, -n _o FO _ 69 ""_ .._,_ r_' 345 __ 276 30 207 20 30 40 50 SUCTION 60 LINE TEMPERATURE Fig. 48 -- Cooling (DEG. Charging 70 80 F) Chart; 50TFF,TMO06 6 TON UNIT (60 Hz) CHARGING CHART SUCTION -7 -1 LINE TEMPERATURE 4 (DEG. C) 10 16 21 27 IO0 OUTDOOR TEMP F 125 115 105 95 85 75 65 55 45 414 o. m z ..J z 345 10 o3 276 4O 3O 207 20 30 40 50 SUCTION LINE 60 TEMPERATURE Fig. 49 -- Cooling Charging 54 (DEG. 70 F) Chart; 50TFF,TMO07 8O C 52 46 41 35 29 24 18 13 7 TROUBLESHOOTING should turn on. The actuator should drive to between 90 and 95% open. 4. Turn the Exhaust potentiometer CW until the Exhaust LED turns off. The LED should turn off when the potentiometer is approximately 90%. The actuator should remain in position. 5. Turn the DCV set point potentiometer CW until the DCV LED turns off. The DCV LED should turn off when the potentiometer is approximately 9 v. The actuator should &'ive fully closed. 6. Turn the DCV and Exhaust potentiometers CCW until the Exhaust LED turns on. The exhaust contacts will close 30 to 120 seconds after the Exhaust LED turns on. 7. Return EconoMiSer IV settings and wiling to normal after completing troubleshooting. DCV MINIMUM AND MAXIMUM POSITION -- To check the DCV minimum and maximum position: Unit Troubleshooting for unit troubleshooting -- Refer to Fig. 50 and Table 42 information. EconoMiSer IV Troubleshooting for EconoMiSer IV logic. -- See Table 43 A functional view of the EconoMiSer is shown in Fig. 51. Typical settings, sensor lunges, and jumper positions are also shown. An EconoMiSer IV simukitor proglam is available from Carrier to help with EconoMiSer IV training and troubleshooting. ECONOMISER IV PREPARATION -- This procedure is used to prepare the EconoMi$er IV for troubleshooting. No troubleshooting or testing is done by performing the following procedure. NOTE: This procedure requires a 9-v battery. 1.2 kilo-ohm resistok and a 5.6 kilo-ohm resistor which are not supplied with the EconoMi$er IV. l tiometers IMPORTANT: before Bestarting sure totroubleshooting. record the positions 1. Make sure EconoMiSer IV preparation procedure has been performed. 2. Connect a 9-v batte q to AQ (positive node) and AQI (negative node). The DCV LED should turn on. The actuator should drive to between 90 and 95% open. 3. Turn the DCV Maximum Position potentiometer to midpoint. The actuator should drive to between 20 and 80% open. 4. Turn the DCV Maximum Position potentiometer to fully CCW. The actuator should drive fully closed. 5. Turn the Minimum Position potentiometer to midpoint. The actuator should drive to between 20 and 80% open. 6. Turn the Minimum Position Potentiometer fully CW. The actuator should drive fully open. 7. Remove the jumper from TR and N. The actuator should drive fully closed. 8. Return EconoMiSer IV settings and wiling to normal after completing troubleshooting. SUPPLY-AIR INPUT -- To check supply-air input: of all poten- 1. Disconnect power at TR and TRI. All LEDs should be off. Exhaust fan contacts should be open. 2. Disconnect device at P and PI. 3. Jumper P to PI. 4. Disconnect wires at T and TI. Place 5.6 kilo-ohm resistor across T and TI. 5. Jumper TR to 1. 6. Jumper TR to N. 7. If connected, remove sensor from terminals So and +. Connect 1.2 kilo-ohm 4074EJM checkout resistor across terminals S o and +. 8. Put 620-ohm resistor across terminals SR and +. 9. Set minimum position, DCV set point, and exhaust potentiometers fully CCW (counterclockwise). 10. Set DCV maximum position potentiometer lillly CW (clockwise). 11. Set enthalpy potentiometer to D. 12. Apply power (24 vac) to termimds TR and TRI. DIFFERENTIAL ENTHALPY-To check differential enthalpy: 1. Make sure EconoMiSer IV preparation procedure has been performed. 2. Set the Enthalpy potentiometer to A. The Free Cool LED turns on. The actuator should drive to between 20 and 80% open. 3. Remove the 5.6 kilo-ohm resistor and jumper T to TI. The actuator should drive fully open. 4. Remove the jumper across T and TI. The actuator should drive fully closed. 5. Return EconoMi$er IV settings and wiling to normal after completing troubleshooting. ECONOMI$ER IV TROUBLESHOOTING COMPLETION -- This procedure is used to return the EconoMi$er IV to operation. No troubleshooting or testing is done by performing the following procedure. 1. Make sure EconoMiSer IV prepmation procedure has been performed. 2. Place 620-ohm resistor across So and +. 3. Pkice 1.2 kilo-ohm resistor across SR and +. The Free Cool LED should be lit. 4. Remove 620-ohm resistor across S o and +. The Free Cool LED should turn off. 5. Return EconoMi$er IV settings and wiring to normal after completing troubleshooting. SINGLE ENTHALPY -- To check single enth_dpy: 1. Disconnect power at TR and TRI. 2. Set enthalpy potentiometer to previous setting. 3. Set DCV maximum position potentiometer to previous setting. 4. Set minimum position, DCV set point, and exhaust potentiometel.s to previous settings. 5. Remove 620-ohm resistor from terminals SR and +. 6. Remove 1.2 kilo-ohm checkout resistor flom terminals SO and +. [f used, reconnect sensor flom terminals SO and +. 7. Remove jumper from TR to N. 8. Remove jumper from TR to 1. 9. Remove 5.6 kilo-ohm resistor fiom T and TI. Reconnect wires at T and TI. 1. Make sure EconoMiSer IV prepmation procedure has been performed. 2. Set the enthalpy potentiometer to A (fully CCW). The Flee Cool LED should be lit. 3. Set the enthalpy potentiometer to D (fully CW). The Free Cool LED should turn off. 4. Return EconoMiSer IV settings and wiring to normal after completing troubleshooting. DCV (Demand Controlled Ventilation) AND POWER EXHAUST -- To check DCV and Power Exhaust: 1. Make sum EconoMiSer IV pmpmation procedure has been performed. 2. Ensure terminals AQ and AQI are open. The LED for both DCV and Exhaust should be off. The actuator should be fully closed. 3. Connect a 9-v battery to AQ (positive node) and AQI (negative node). The LED for both DCV and Exhaust 10. Remove jumper flom P to PI. Reconnect device at P and PI. 11. Apply power (24 vac) to terminals TR and TRI. 55 SCHEMATIC 208/230 BLK _'BLK_ --BLK _Z_ 3 60 c C h -u YEL y EL ,_,ly _ L I BLU .... ....... BLK_ QT _ ........ _BRN_ SEE NOTE_3 ELECTRIC HEAT OPTION ONLY, FIELB FOR ALL 208/230V HEATER OPTIONS POWER USEB OVER WITH WITH 17.0 KWI I MAXIMUM WIRE SUPPLY 51ZE 2/0 AWG I SEE NOTE#4 ----_LKYEL_ I1 / | L , BLU[ BLuB& _BLU 3 ...... ,BRNI ] TB4 ,BRNI C C CONNECTION }BOARO PL6 R FOR 5TD UNIT C PLG ECONOMIZER -PNK RED ) TRAN HC2 HCl ] TB4 .--(_ ] TB4 Y BRN-.--(_ [FC,3 ) OR IFC IFCIFC 3 )OR ) TRAN } Tun CONN BOARO =U_ [] [] [] [] [] LEGEND C I CAP COMP EQUIP FPT FU GND HC HPS IFC IFM LPS LSM OFM OLR p PL QT SAT TB TDR TRAN ------------- ---- Contactor, Compressor Capacitor Compressor Motor Equipment Freeze Up Protection Thermostat Fuse Ground Heater Contactor High-Pressure Switch Indoor Fan Contactor Indoor (Evaporator) Fan Motor Low-Pressure/Loss-of-Charge Switch Limit Switch (Motor) Outdoor (Condenser) Fan Motor Overload Relay Plug Plug Assembly Quadruple Terminal Supply Air Temperature Sensor Terminal Block Time Delay Relay Transformer Field Splice Marked Wire Terminal (Marked) 0 [_ Terminal (Unmarked) Terminal • Block Splice Splice (Marked) Factory Wiring NOTES: 1, If any of the original wire furnished must be replaced, it must be replaced with type 90 C wire or its equivalent. 2, Three-phase motors are protected under primary single-phasing conditions. 3, Use copper conductors only. 4, Use copper, copper clad aluminum or aluminum conductors. 5, TRAN is wired for 230-v unit. If unit is to be run with 208-v power supply disconnect BLK wire from 230-v tap (ORN) and connect to 208-v tap (RED). Insulate end of 230-v tap. 6, Unit will have either LSM or OLR, but not both. Field Control Wiring Field Power Wiring Accessory i or Optional Wiring To indicate common potential only; not to represent wiring. Fig. 50 -- Typical Wiring Schematic (208/230-3-60 56 Unit Shown) Table 42 -- Cooling Service Analysis PROBLEM CAUSE Compressor and Condenser Fan Will Not Start. Power failure. Fuse blown or circuit Defective Insufficient Incorrect Compressor Cycles (Other Than Normally Satisfying Thermostat). tripped. contactor, transformer, or control line voltage. Replace Refrigerant or undercharge. Recover refrigerant, evacuate system, nameplate. Replace and determine cause. overcharge Defective compressor. Defective run/start Defective thermostat. Dirty air filter. Unit undersized capacitor, overload, or start relay. motor or capacitor. Locate for load. unit size. Reset thermostat. compressor. Recover refrigerant, Condenser Clean coil dirty or restricted. rotating in wrong direction. Reverse the 3-phase section on page 48. Replace coil. Clean overcharged. air restricted or air short-cycling. charge. Recover excess Recover refrigerant, compressor. Remove restriction. compressor. Recover excess Replace filter. Low refrigerant Insufficient charge. device or low-side evaporator restricted. airflow. Temperature too low in conditioned Outdoor ambient below 25 E area. Time off delay not finished. 57 evacuate system, and recharge. repair and recharge. Replace Replace overcharged. in Start-Up cause and correct. Compressor Dirty air filter. power leads as described refrigerant. Check for source valves leaking. and recharge. filter. Check for leaks; in liquid tube. system, coil. Determine valves leaking. evacuate coil or remove restriction. High head load. Metering Evaporator Fan Will Not Shut Off. (Sizes 004-006 Only.) and remove. Replace Refrigerant Low. restriction Replace filter. Decrease load or increase Air in system. Restriction to cause and replace. Locate leak; repair and recharge. Low refrigerant cause. and recharge thermostat. in compressor. Compressor Too Determine charge. Condenser Determine cause and correct. cause and correct. Leaking valves Refrigerant Pressure breaker. Replace. system. Air in system. Suction and replace. Low refrigerant Dirty condenser Pressure. cause fuse or reset circuit Replace set too low. Dirty air filter. Suction Determine Determine Determine in refrigerant Excessive Excessive below room temperature. power dead. Compressor Too Low. and rewire correctly. setting One leg of three-phase Compressor Makes Excessive Noise (50TFF, TMO07 Scroll Only). Head Pressure diagram Lower thermostat Check wiring and repair or replace. Determine cause. Replace compressor. Thermostat Pressure. cause and correct. Faulty wiring or loose connections in compressor circuit. Compressor motor burned out, seized, or internal overload open. Defective run/start capacitor, overload, start relay. Restriction Head breaker. component. Check wiring setting too high. Faulty condenser-fan Operates Replace Determine Insufficient line voltage. Blocked condenser. Compressor Continuously. relay. or faulty wiring. Thermostat Compressor Will Not Start But Condenser Fan Runs. breaker thermostat, REMEDY Call power company. Replace fuse or reset circuit and eliminate. refrigerant. Check for leaks; repair and recharge. Remove source of restriction. Increase air quantity. Check filter and replace Reset thermostat. Install low-ambient kit. Wait for 30-second off delay. if necessary. Table 43 -- EconoMi$er IV Input/Output Logic INPUTS Demand Control Ventilation (DCV) Below set (DCV LED Off) Above set (DCV LED On) OUTPUTS Enthalpy* Outdoor N Terminalt Compressor Return Y1 Y2 Stage 1 High (Free Cooling LED Off) Low On On On Off On On On Off Off Off Off Off Low (Free Cooling LED On) High On On On Off On Off Off Off On On High (Free Cooling LED Off) Low Low (Free Cooling LED On) High *For single enthalpy control, the module compares enthalpy to the ABCD set point. tPower at N terminal determines Occupied/Unoccupied 24 vac (Occupied), no power (Unoccupied). **Modulation is based on the supply-air sensor signal. 1-tModulation is based on the DCV signal. Stage 2 Occupied Unoccupied Dam )er Minimum position Closed Off Off Modulating** (between min. position and full-open) Modulating** (between closed and full-open) Off Off Minimum position Closed On Off On On On Off Modulating1-1- (between min. position and DCV maximum) Off Off Off Off Modulatingtl(between closed and DCV maximum) On On On Off On Off Off Off Modulating*** Modulatingtl-t Off Off Off Off outdoor ***Modulation is based on the greater of DCV and supply-air sensor signals, between minimum position and either maximum position (DCV) or fully open (supply-air signal). ttl-Modulation is based on the greater of DCV and supply-air sensor signals, between closed and either maximum position (DCV) or fully open (supply-air signal). setting: Fig. 51 -- EconoMi$er IV Functional View 58 INDEX Access panels 24 Barometric flow capacity 26 Carrier Comfort Network 20 Charging chart, refrigerant 53, .54 Clearance 4 CO 2 sensor Configuration 30 Settings 29, 30 Compressor Lubrication .52 Mounting 48 Rotation 48 Condensate drain Cleaning 51 Location 2, 4 Condenser coil Z 8 Cleaning 51 Condenser fan Z 8 Adjustment .52 Control circuit Wiring 10 Wiring raceway 10 Convenience outlet 19 Demand ventilation control 29 Dehumidification 30 Dimensions 5, 6 Dnctwork 2 EconoMiSer2 23-26 4 to 20 mA control 26 Wiring 26 EconoMiSer IV 23-30 Components 23 Control Mode 27 Damper movement 29 Troubleshooting .5.5 Wiring 25 Electrical connections 9, 10 Electrical data 11-18 Enthalpy changeover set points 28 Evaporator coil Z 8 Cleaning 51 Ewtporator fan motor 7, 8 Lubrication .52 Motor data 32 Performance 33-47 Pulley adjustment 31 Pulley setting Z 8, 31 Speed 7, 8 Factou-installed options Convenience outlet 19 EconoMiSer2 23 EconoMiSer IV 23-30 Manual outdoor air damper 19 Novar controls 19 PremierLink TM controls 20-22 Filter Cleaning 51 Installation 25 Size 7, 8 Freeze protection thermostat Z8 High flow valves 48 High pmssnre switch Z8 Horizontal units 1, 2 Indoor air qnality sensor 20, 27 Ix_w pressure switch Z8 Manual outdoor air damper 19,.52 Mounting Compressor 48 Unit 4 Nowtr controls 10 Operating sequence Cooling 40 EconoMiSer2 49, 50 EconoMiSer IV 49 Heating 49 Ontdoor air hood 19, 24 Ontdoor air inlet screens Cleaning 51 Ontdoor air temperature sensor Physical data 7, 8 Power supply Wiring 9 PremierLink controls 20-22 Pressure switches High pressure 7, 8 Low pressure Z8 Pre-Start-Up 48 Refrigerant Charge 7, 8, 52 Type 7, 8 Refrigerant ser_.ice ports 48 Replacement parts .52 Retnrn air filter Z 8, 48 Return air tempemtnre sensor Rigging unit 4 Roof curb Assembly 1 Dimensions 3 Connector package Leveling tolerances Weight Z8 Safety considerations Safety relief 49 Ser_.ice 51-.54 Service lx_rts 41_ Slab mount 2 214 3 4 1 Start-up 48-50 Start-up checklist CL-1 Snpply-air temperature sensor Thermostat 10 Troubleshooting Ventilation 49 Weight Corner 5, 6 EconoMiSer IV Maximum 4 Unit 5-8 23 55-51_ 5-8 Wiring 4 to 20 mA control 26 EconoMiSer2 26 EconoMiSer IV 25 Power connections 9 PremierLink 22 Unit 56 59 20,23 SERVICE Packaged discussed Service Training programs in this manual, including: are an excellent TRAINING way to increase your knowledge • Unit Familiarization • Maintenance • Installation • Operating Sequence Overview A hu'ge selection of product, theory, and skills programs are available, and materials. All include video and/or slides, plus companion book. using popuhu of the equipment video-based formats Classroom Service Training which includes "hands-on" experience with file products in our labs can mean increased confidence that really pays dividends in faster troubleshooting and fewer callbacks. Course descriptions and schedules are in our catalog. CALL FOR FREE CATALOG 1-800-644-5544 ] Packaged Service Training [ ] Classroom Service Training Copyright 2005 Carrier Corporation Manufacturer reserves the right to discontinue, Catalog No. 04-53500010-01 or change at any time, specifications Printed in U.S.A. or designs Form 50T-5SI without notice and without Pg 60 9-05 incurring obligations. Replaces: 50T-3SI START-UP CHECKLIST (Remove and Store in Job File) PRELIMINARY MODEL INFORMATION NO. SERIAL DATE: NO. TECHNICIAN: BUILDING II. PRE-START-UP [] (insert checkmark in box as each item is completed) VERIFY THAT CONDENSATE CONNECTION IS INSTALLED AS SHOWN IN THE INSTALLATION INSTRUCTIONS [] CHECK ALL ELECTRICAL [] CHECK THAT RETURN-AIR [] VERIFY THAT UNIT INSTALLATION INSTALLATION INSTRUCTIONS [] LOCATION: CHECK FAN WHEEL TIGHTNESS PULLEY CONNECTIONS AND TERMINALS FILTERS ARE CLEAN FOR TIGHTNESS AND IN PLACE IS LEVEL WITHIN TOLERANCES LISTED IN THE LU 2: m AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE c_ AND SETSCREW LU I-- [] CHECK ALIGNMENT AND BELT TENSION; [] CHECK TO ENSURE THAT ELECTRICAL LINES OR SHARP METAL EDGES. REFER TO INSTALLATION rm INSTRUCTIONS Z WIRING IS NOT IN CONTACT o, WITH REFRIGERANT < I(p III. START-UP: ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR-FAN AMPS LI-L2 L2-L3 L3-LI LI L2 L3 LI L2 L3 TEMPERATURES OUTDOOR-AIR DB TEMPERATURE LU 2: m RETURN-AIR TEMPERATURE DB WB DB WB rm LU COOLING SUPPLY AIR Ic_ Z o, REFRIGERANT REFRIGERANT SUCTION PSIG F REFRIGERANT DISCHARGE PSIG F [] VERIFY REFRIGERANT CHARGE USING COOLING [] VERIFY 3-PHASE SCROLL COMPRESSOR (50TFKTM007 SCROLL ONLY) < I(p CHARGING IS ROTATING CHARTS IN THE CORRECT ON PAGES 53 AND 54 DIRECTION Copyright 2005 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications Book 1 [4 Tab 1b 16b Catalog No, 04-53500010-01 Printed in U.S,A. or designs without notice and without incurring obligations. Form 50T-5SI Pg CL-1 9-05 Replaces: 50T-3SI
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