CRAFTSMAN Lawn, Tractor Manual 99020016

User Manual: CRAFTSMAN CRAFTSMAN Lawn, Tractor Manual CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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SEARS
OWNER'S
MANUAL

MODEL NO.
944.609040

I:RrlFTSMANo
Caution:
Read and follow
all Safety Rules
and Instructions
Before Operating
This Equipment

14.5 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
•
•
•
•
•

Assembly
Operation
Customer Responsibilities
Service and Adjustments
Repair Parts

Sears Canada, Inc., Toronto, Ontario M5B 2B8

SAFETY
Safe Operation
PracticesRULES
for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I.

GENERAL OPERATION

III.

•

Read, understand,and followall instructions
in the manual
and on the machinebeforestarting.
Only allow responsibleadults, who am familiar with the
instructions,to operatethe machine.
Clear the area of objectssuch as rocks, toys, wire, etc.,
whichcouldbe pickedup and thrownby the blade.
Besurethe areaisclearofotherpeoplebeforemowing.Stop
machineif anyoneentersthe area.
Never carry passengers.
,
Donot mowinreverseunlessabsolutelynecessary.Always
lookdownand behindbeforeand whilebacldng.
Be awareof the mowerdischargedirectionand do not point
it at anyone. Do not operatethe mowerwithouteither the
entiregrass catcher orthe guardin place.
Slowdown before turning.
Never leavea running machineunattended. Alwaysturnoff
blades, set parkingbrake, stop engine,and remove keys
beforedismounting.
Turn off bladeswhen not mowing.
Stop engine before removinggrasscatcher or unclogging
chute.
Mow onlyin daylightor goodartificiallight.
Do not operate the machinewhile under the influenceof
alcoholor drugs.
Watchfor trafficwhen operatingnear or crossingroadways.
Use extra care when loadingor unloadingthe machineinto
a traileror truck.

Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the machine
and the mowing activity. Neverassume that children will remain
where you last saw them.

•
•
•
•

•

•
il.

SLOPE

•

Keep children out of the mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.

•
•

Before and when backing, look behind and down for small
children.

•

Never carry children. They may fall off and be sedously
injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
tress, or other objects that may obscure vision.

•

IV, SERVICE
•

•
•

OPERATION

•

Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injury or death. All slopes
require extra caution, if you cannot back up the slope or if you feet
uneasy on it, do not mow it.

•

DO:

•

•
•
•
•
•
•
•
•

Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
ovedum the machine. Tall grass can hide obstacles.
Use slow speed. Choose a law gear so that you will not have
to stop or shift while on the slope.
Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.

•

Use extra cam in handling gasoline and other fuels. Theyare
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before
stodng.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended pads, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as
required.

Look for this symbol to point out important safety precautions.
It means
CAUTION!H BECOME ALERTH! YOUR
SAFETY IS INVOLVED.

DO NOT:
•

CHILDREN

Donottumonslopasunlessnecassary,
andthen, tumslowly
and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause
sliding.
Do not try to stabilize the machine by putting your foot on the
ground.
Do not use grass catcher on steep slopes.

CAUTION:
Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting,
adjusting
or making
repairs.

PRODUCT SPECIFICATIONS

CONGRATULATIONS
on your purchase of a Sears
Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Centre/Depertment. We have competent, welltrained technicians and the proper tools to service or repair
this tractor.

HORSEPOWER:

14.5

GASOLINE CAPACITY
AND TYPE:

1.25 GALLONS
UNLEADED REGULAR

OIL TYPE (API-SF/SG/SH): SAE 30 (above 32"F)
SAE 5W-30 (below32°F)

Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".

OIL CAPACITY:

3 PINTS

SPARK PLUG:
(GAP: .030")

CHAMPION RC12YC

VALVE CLEARANCE:

INTAKE: ,003" - .005"
EXHAUST: .005" - .007"

GROUND SPEED (MPH):

FORWARD:
1st
2nd
3rd
4th
5th
6th
REVERSE:

TIRE PRESSURE:

FRONT:
REAR:

CHARGING SYSTEM:

3 AMPS BATrERY
5 AMPS HEADLIGHTS

BA'I-rERY:

AMP/HR:
MIN. CCA:
CASE SIZE:

MODEL
NUMBER

944.609040

i SERIAL
NUMBER
DATEOFPURCHASE
THEMODELANDSERIALNUMBERSWILLBEFOUND
iON A PLATE UNDER THE SEAt.
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OFPURCHASEANDKEEPINASAFEPLACE
FOR FUTURE REFERENCE.

MAINTENANCE

AGREEMENT

A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details.
i BLADE BOLTTORQUE:

CUSTOMER RESPONSIBILITIES
•

14 PSI
12 PSI

25
190
UIR

27-35 FT. LBS.

WARNING:
This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark attester is used, it should be maintained
in effective working order by the operator.

Read and observe the safety rules.
Followa regular schedule in maintaining, caringforand
using your tractor.

•

1.1
1.4
2.2
3.3
4.4
4.9
1.4

Follow the instructions under"Customer Responsibilities" and "Storage" sections of this owner's manual.

A spark arrester for the muffler is available through your
nearest Sears Authorized Service Centre/Department (See
REPAIR PARTS section of this manual).

]

TABLE OF CONTENTS
SAFETY RULES ............................................................
2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 14-17
WARRANTY ...................................... ,........................... 4
ASSEMBLY ................................................................
6-8
OPERATION .............................................................
9-13
MAINTENANCE SCHEDULE ...................................... 14

SERVICE AND ADJUSTMENTS ............................ 18-22
STORAGE ...................................................................
23
TROUBLESHOOTING ..................................... ,......24.25
REPAIR PARTS - TRACTOR ................................. 28-43
REPAIR PARTS - ENGINE .................................... 44-49
PARTS ORDERING/SERVICE ................ BACK COVER

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)
ForTwo (2) years fromdate of purchaseSears Canada, Inc.willrepairor replaceat Searsoptionfree of chargepartswhichare
defectiveas a resultof matadal or wodo'nanship.

FULL ONE (1) YEAR WARRANTY ON BATTERY
For One (1) year from date of purchase,if any battery includedwith this ddingequipmentproves defective in materialor
workmanshipand our testingdeterminesthe batterywillnotholda charge,Searswillreplacethe batteryat no charge.
COMMERCIAL OR RENTAL USE
Warrantyon RidingEquipmentused forcommercialor rentalpurposesisIimitedtoninety(90) days.
This Warranty does NOT cover:
1. Pre-dellvery sot-up.
2. Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass).
3. Expendable Items which become worn during normal usa, euch as blades, spark plug, air cleaners and belts.
4. Repairs necessary because of operator abuse or negligence, Including damaged Jackshaftor mandrel and the
failure to operate and maintain the equlp_nentaccording to the Instructions contained In the Owner's Manual.
5. In Home service.
Warranty serviceis available by ratumingthe CraftsmanRidingEquipmentto the nearestSears Service Cantre/Departmantin
Canada. This warrantyappliesonlywhilethis productisin usein Canada.
This warrantyis in additionto any statutory warrantyand does not exclude or limit legal rightsyou may have but shall run
concurrently
with applicable provinciallegislation.Furthermore,some proVincesdo NOT allowlimitationon how longan implied
warrantywill lastsothe above limitationsmay not apply to you.
SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8

CONTENTS

OF HARDWARE

PACK

=
i

Parts Bag contents shown full size

Parts packed separately in carton

Seat
Steedng Boot

(1) Large Flat Washer

Steedng Wheel
ii

(1) Locknut 318-24
i

li [
:

(1) Shoulder Bolt 5116-18

Manual

Parts Bag

Parts bag contents not shown full size

r_
Steering Wheel
Adapter

_'2_%'_
_

Steedng
Wheel
Insert

(1) Knob

mm
_
Steering
Bushing

(1) Washer 17/32 x 1-3/16 x 12 Gauge
i

(2) Hex Bolts 1/4-20 × 3/4
(2) 1/4" Keps Nut

Slope Sheet

(2) Keys

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

STEERING

A socket wrench set will make assembly easier. Standard
wrench sizes are listed.

/_/

(1) 5/16" wrench
Phillips Screwddver
(2) 7/16" wrenches
Tire pressure gauge
(1) 1/2" wrench
Utility knife
(1) 9/16" wrench
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steedng wheel).

WHEELINSERT

\_//

STEERING_

STEERING
BUSHING

SHEET

TO REMOVETRACTOR FROM CARTON
UNPACK CARTON
•
•
•

STEERING

Remove all accessible loose parts and parts cartons
from carton (See page 6).
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.

(ASSEMBLY
POSITION)

BEFORE ROLLING TRACTOR OFF SKID

STEERING
SHAFT
(SHIPPING
POSITION)

ATTACH
STEERING
WHEEL
(See Fig. 1)
•
Slide the steering bushing over the steering shaft.
•
Raise steering shaft forward until screw holes in dash
line up with steering bushing. Install two (2) sheet
metal screws and tighten securely.
•
Position steering boot over steering shaft.
•
Place tabs of steering boot over tab slots in dash and
push down to secure.
•
Slide steedng wheel adapter onto upper steering shaft.
•
Position front wheels of the tractor so they are pointing
straight forward.
•
Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
•
Assemble large flat washer and 3/8-24 Iocknut and
tighten securely.
•
Snap steering wheel insert into center of steering
wheel.

FIG. 1

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
•
Press liftlever plunger and raise attachment lift lever to
its highest position.
•
Release parking brake by depressing clutch/brake
pedal.
•
Place gearshift lever in neutral (N) position.
•
Roll tractor forward off skid.
•

•

Remove protective materials from tractor hood and
grill.
IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.

Remove banding holding discharge guard up against
tractor.

ASSEMBLY
HOW TO SET UP YOUR TRACTOR
CONNECT BATI'ERY (See Figs. 2 and 3)
CAUTION: Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.

BOXDOOR

Positive terminal must be connected
first to prevent sparking from accidental grounding.
•

•
•

•

FIG. 3

INSTALL SEAT (See Fig. 4)

Remove cardboard packing from seat pan and lift seat
pan to raised position.

Adjust seat before tightening adjustment knob.

Open battery box door and remove protective plastic.
Remove terminal protective caps and discard.

•

Remove cardboard packing on seat pan.

•

If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.

Place seat on seat pan and assemble shoulder bolt.
Tighten shoulder bolt securely.

•

Firstconnect RED battery cable to positive (+) terminal
with hex bolt and keps nut as shown. Tighten securely.

Assemble adjustment knob and flat washer loosely.
Do not tighten.

•

Lower seat into operating position and sit on seat.

Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten
securely.

•

Slide seat untila comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.

Close battery box door,

•

Get off seat without moving its adjusted position.

•

Raise seat and tighten adjustment knob securely.

Open battery box door for:
•

Inspection for secure connections
ware).

•

Inspection for corrosion.

•

Testing battery.

•

Jumping (if required).

(to tighten hard-

Periodic charging.

TERMINAL
PROTECTIVE
CAPS
ISCARD

" FLAT WASHER
;

KEPS
KNOB

;

NUT _._

FIG. 4

HEX BOLT

POSITIVE (RED)
CABLE

NEGATIVE
(BLACK)
CABLE

FIG, 2

ASSEMBLY
I

CHECK

TIRE

,/CHECKLIST

PRESSURE

BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.

The tired on your tractor were ovednflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
•

Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on I_g¢_ 3 of this manual.

CHECK

DECK

PLEASE REVIEW THE FOLLOWING CHECKLIST:

LEVEM_E¥_

For best cutting results, mower Ii_g_'should
be properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.

CHECK FOR PROPER 'POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade ddve belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.

All assembly instructions have been completed.

No remaining loose parts in carton.

Battery is properly prepared and charged.
1 hour at 6 amps).

Seat is adjusted comfortably and tightened securely.

All tires are propedy inflated. (For shipping purposes,
the tires were overmflated at the factory).

Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).

Check mower and ddve belts. Be sure they are routed
properly around pulleys and inside all belt keepers.

Check wiring. See that all connections are stillsecure
and wires are properly clamped.

CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.

(Minimum

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
/

Engine oil is at proper level.

Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.

/
/

Be sure brake system is in safe operating condition.

OPERATION
These symbols may appear on your produ_ or in literature supplied with the produ_, Leam and understand their meaning.

BATFERY

CAUTION OR
WARNING

REVERSE

FUEL

CHOKE

MOWER HEIGHT

FORWARD

FAST

PARKING BRAKE
LOCKED

SLOW

UNLOCKED

MOWER LIFT

N H L
ATTACHMENT
CLUTCH ENGAGED

IGNITION

REVERSE

NEUTRAL

ATTACHMENT
CLUTCH DISENGAGED

HIGH

LOW

KEEP AREA CLEAR

PARKING BRAKE

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL
(Automatic Models only)

DANGER, KEEP HANDS AND FEET AWAY

OPERATION
I I

KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with you rtractor to familiarize yourself with the locations ofvarious controls and adjustments. Save
this manual for future reference.
ATTACHMENT
CLUTCH LEVER
AMMETER

IGNITION
SWITCH

LIGHT
;WITCH

UFT LEVER
PLUNGER
THROTFLE/CHOKE
ATTACHMENT
LIFT LEVER

CONTROL

HEIGHT ADJUSTMENT

CLUTCH/BRAKE
PEDAL

PARKING
BRAKE

GEARSHIFT
LEVER

FIG. 5

Our tractors conform to the safety standards of the American National Standards Institute.

AMMETER:

ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE
CONTROL: Used for starting and

Indicates charging (+) or discharging (-) of

battery.
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deck or other a_achments mounted to
your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.

controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the
brake position.

OPERATION
The operation of any tractor can result In foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while
operating your tractor or performing any adjustments or repairs. We recommend a wide
vision safety mask over spectacles or standard safety glasses.

IMPORTANT: LEAVING THE IGNITION SWITCH IN/_NY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).

HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 6)

NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.

Yourtractor is equipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
•
Depress clutch/brake pedal into full "BRAKE" position
and hold.
•
Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.

TO USE THRO'n'LE
CONTROL
Always operate engine at full throttle.

"DISENGAGED"
PosmoN

ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION

Operating engine at less than full throttle reduces the
battery charging rate.

•

Full throttle offers the best bagging and mower performance.

The direction and speed of movement is controlled bythe
gearshift lever.

GEARSHIFT
LEVER

CLUTCH/BRAKE PEDAL
"DRIVE"POSmON

•

Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.

•

Move gearshift lever to desired position.

•
Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.

PARKING BRAKE
"DISENGAGED"POSmON

TO ADJUST MOWER CUTTING HEIGHT

FIG. 6

STOPPING

Fig. 6)

TO MOVE FORWARD AND BACKWARD
(See Fig. 6)

PARING
BRAKE
"ENGAGED"

"BRAKE"
POSITION

(See

•
IGNITION
KEY

THROTTLE/CHOKE,.,
CONTROL LEVER

pletely, as descr bed above, before leaving the operator's position; to empty
CAUTION:
Always
grass catcher,
etc. stop tractor com-

(See Fig. 6)

MOWER BLADES -

The position of the attachment lift lever determines the
cutting height.

•

To stop mower blades,move attachment clutchleverto
"DISENGAGED" position.
GROUND DRIVE -

•

Grasp lift lever.

•

Press plunger with thumb and move lever to desired
position.

•

The cutting height range is approximately 1-1/2 to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.

To stop ground drive, depress clutch/brake pedal into
full "BRAKE" position.

•
Move gearshift
ENGINE •

lever to neutral (N) position.

Move throttle control to slow position.

The average lawn should be cutto approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.

NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine
to "backfire".
•

•

Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine.

For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.

OPERATION
TO OPERATE MOWER (See Fig. 7)

TO TRANSPORT

Your tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
•
Select desired height of cut.

•

Raise attachment lift to highest position with attachment tilt control.

•

When pushing or towing yourtractor, be sure gearshift
lever isin neutral (N) position.

•

Do not push or tow tractor at more than five (5) MPH.

•

Start mower blades by engaging attachment clutch
control.

•

TO STOP MOWER BLADES - disengage attachment
clutch control.

NOTE: To protect hood from damage when transporting
your tractoron a truck or a trailer, be sure hood isclosed and
secured totractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).

CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the discharge guard in place.

ATTACHMENT CLUTCHLEVER
:
"_SENGAGED'POSmON
"ENGAGED"
POSITION

BEFORE STARTING
CHECK ENGINE

ATTACHMENT
LIFT LEVER
HIGH POSITION

THE ENGINE

OIL LEVEL (See Fig. 12)

•

The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.

•

Check engine oil with tractor on level ground.

•

Remove oilfill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.

•

For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).

•

To change engine oil, see the Customer Responsibilities section in this manual.

ADD GASOLINE
•

Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.

DISCHARGE

FIG. 7

TO OPERATE

WARNING:
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.

ON HILLS

hills with slopes greater than 15 ° and
CAUTION:
not drive
up or down
do not drive Do
across
any slope.
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.

If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.

I &

Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
To restart movement, slowly release parking brake and
clutch/brake pedal.
•

Make all turns slowly.

filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
CAUTION:
to an
bottom
gas tank
use gasoline Fill
near
open of
flame.

I
I

ill

OPERATION
TO START

ENGINE

(See

Fig. 6)

MOWING TIPS

When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
•

Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.

•

Place gear shift lever in neutral (N) position.

•

Move attachment clutch to =DISENGAGED" position.

•

Move throttle control to choke position.

•

Tire chains cannot be used when the mower housing
is attached to tractor.

•

Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.

•

The left hand side of mower should be used for trimming.

•

Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distributionof
clippings and more uniform cutting.

•

When mowing large areas, start by turning to the dght
so that clippings will discharge away from shrubs
fences, driveways, etc. After one ortwo rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 8).

•

If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.

NOTE: Before starting, read the warm and cold starting
procedures below.
•

Insert key intoignitionand turn keyclockwiseto "START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after
several attempts, move throttle control to fast position,
wait a few minutes and try again. If engine still does not
start, move the throttle control back to the choke
position and retry.

WARM WEATHER STARTING (50 ° F and above)
•

When engine starts, move the throttle controltothe fast
position.

•

The attachments and ground ddve can now be used. If
the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke
as described above,

Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.

•

Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.

•

When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.

COLD WEATHER STARTING ( 50 ° F and below)
•

•

When engine starts, allowengineto runwith the throttle
control in the choke position until the engine runs
roughly,then move throttle controlto fast position. This
may require an engine warm-up period from several
seconds to several minutes, depending on the temperature.
The attachments can also be used during the engine
warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
FIG. 8

cuSTOMER
AS YOU COMPLETE
FILL IN DATESsERVICE

RESPONSIBILITIES
_._f_:

._j.__j_._-._._..__
_-_'_4,_._'4. '_-_"/.._c_._'_

IBm

Check Tire
Brake
Operation
Check
Pressure

Check Operator Presence and
T

Interlock
Check forSystems
Loose Fasteners

T
A

Check
Battery Level
Sharpen/Replace
Mower Blades
Clean Battery and Terminals

I_:,

Lubrication Chart

l# #
i4
V'

Check Transaxle Cooling
Adjust Blade Belt(s) Tension

I_s

Adjust Motion Drive Belt(s) Tension

V's

Check Engine Oil Level
Change Engine

Oil

_1.2,3

Clean Air
Filter
Clean
Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Rlter (if equipped)

Ik#_1,2

clean Engine Cooling Fins

V'=

Replace Spark Plug
Replace Air Filter Paper Cartddge

li_

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 o Service more often when operating in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil.

GENERAL

5 - If equipped with adjustable system.
6 - Not required if equipped with maintenance-f ree battery.
7 - Tighten front axle pivot bolt to 35 ft.-los, maximum.
Do not overtighten.

LUBRICATION

RECOMMENDATIONS

CHART

The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain tractor as instructed in this manual.

"FRONT WHEEL ®
BEARING ZERK

BEARING ZERK

Some adjustments will need to be made periodically to
properly maintain your tractor.

All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine runbetter
and last longer,
BEFORE

EACH

Check engine oil level.

•

Check brake operation.

•
•

CLUTCH
PIVOT(S)

USE

•
•

Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.

SAE 30 OR 10W30 MOTOR OIL

GENERAL PURPOSE

REFER TO CUSTOMER

GREASE
RESPONSIBILITIES

"ENGINE"

SECTION

IMPORTANT:
DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING
BEARINGS.
IF YOU
FEEL THEY MUST BE LUBRICATED,
USE ONLY A DRY, POWDERED GRAPHITE
TYPE LUBRICANT SPARINGLY.

CUSTOMER

RESPONSIBILITIES

TRACTOR

TRAILING
EDGE UP

Always observe safety rules when performing any maintenance.

BRAKE

MANDREL
ASSEMBLY

BLADE

OPERATION

If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

FLAT WASHER
LOCK WASHER

STAR

TIRES
•

Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS" on page 3 of this manual).

•

Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

•

Avoid stumps, stones; deep ruts, sharp objects and
other hazards that may cause tire damage.

HEX BOLT (GRADE 8)*

*A GRADE S HEAT TREATED BOLT CAN BE
IDENTIRED BY SIX LINES ON THE BOLT HEAD.

FIG. 9

TO SHARPEN BLADE (See Fig. X2)
NOTE: We donotrecommendsharpeningblade- butifyou
do, be surethe bladeis balanced.

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and

Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

corrosion.

OPERATOR

PRESENCE

SYSTEM

Be sure operator presence and interlock systems are
working properly. If your tractor does not function as
described, repair the problem immediately.
•

The engine should not start unless the clutch/brake
pedal is fully depressed and attachement clutch control is in the disengaged position.

•

When the engine is running, any attempt bythe operator to leave the seat without first setting the parking
brake should shut off the engine.

•

When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.

•

The attachment clutch should never operate unless
the operator is in the seat.

BLADE

•

The blade can be sharpened with a file or on a gdnding
wheel. Do not attempt to sharpen while on the mower.

•

To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
•

Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.

CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades,

CENTER HOLE

_//

5/8" BO_

BLADE

REMOVAL

(See

/
BLADE

Fig. 9-)

•

Raise mower to highest position to allow access to
blades.

•

Remove hex bolt, lock washer and flat washer securing blade.

•

Install new or resharpened blade with trailing edge up
towards deck as shown.

OR PIN

BATTERY

IMPORTANT:
TO ENSURE
PROPER
ASSEMBLY,
CENTER HOLEIN BLADE MUSTALIGN
WITH STAR ON
MANDRELASSEMBLY.

FIG. 10

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.

Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
•
Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

•

Keep battery and terminals clean.

•

Keep battery bolts tight.
Keep small vent holes open.

•

Recharge at 6-10 amperes for 1 hour.

CUSTOMER

RESPONSIBILITIES

TO CLEAN BA'I-rERY AND TERMINALS

After oil has drained completely, replace oil drain plug
and tighten securely.

Corrosion and dirt on the battery and terminals can cause the
battery to "leak" power.
•
•

Open battery box door.
DisconnectBLACKbatterycablefirst thenRED battery
cable and remove battery from tractor.

•

Rinse the battery with plain water and dry.

•

Clean terminals and battery cable ends with wire brush
until bdght.

•

Coat terminals with grease or petroleum jelly.

•

Reinstall battery (See "CONNECT
Assembly section of this manual).

Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
=PRODUCT SPECIFICATIONS" on page 3 of this
manual.
Use gauge on oil fillcap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL line on dipstick.

BATTERY" in the
CAP/DIPS_CK

V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE

COOLING

OIL DRAIN PLUG

Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.

ENGINE

FIG. 11

LUBRICATION

AIR FILTER (See Fig. 12)

Only use high quality detergent oil rated with API service
classification SF, SG or SH. Select the oil's SAE viscosity
grade according to your expected operating temperature.

Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
•
Remove knob(s) and cover.
TO SERVICE PRE-CLEANER

SAE VISCOSITY GRADES

-20°

-so.

-_"

TEMPERATURE

30"

.1_"

3,_" 40°

RANGE AN'nCIPATEO

60*

;o-

20.

BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these mulU-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.

•

Slide foam pre-cleener off cartridge.

•

Wash it in liquid detergent and water.

•

Squeeze it dry in a clean cloth.

•

Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
If very dirty or damaged, replace pre-cleaner.

•

Change the oil after every 25 hours of operation or at least
once a year ifthe tractor isnot used for 25 hours in one year.

•
Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE

Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.

•

Remove cartridge nut.

•

Carefully remove cartridge to prevent debds from entering carburetor. Clean base carefully to prevent
debris from entering carburetor.

•

CleancartridgebytappinggenUyonflatsurface.
dirty or damaged, replace cartndge.

•

Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).

TO CHANGE ENGINE OIL (See Fig. 11)
Determine temperature range expected before oil change.
All oil must meet API service classification SF, SG or SH.
Be sure tractor is on level surface.
•

Oil will drain more freely when warm.
Catch oil in a suitable container.

•

Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.

Reinstall pre-cleaner over cartridge.

Ifvery

IMPORTANT:
PETROLEUM
SOLVENTS,
SUCH AS
KEROSENE,
ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE.
THEY MAY CAUSE DETERIORATION
OF
THE CARTRIDGE.
DO NOT OIL CARTRIDGE.
DO NOT
USE
PRESSURIZED
AIR
TO CLEAN
OR
DRY
CARTRIDGE.

Remove drain plug.

CUSTOMERRESPONSIBILITIES
MUFFLER

COVERKNOB

Inspect and replacecorrodedmuffler and sparkarrester (if
equipped)as itcouldcreatea fire hazardand/ordamage.
CARTRIDGE

SPARKPLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual

' PAPER

FOAM

IN-LINE
_BASE

CARTRIDGE

FIG. 12

CLEAN

AIR SCREEN

(See

Fig, 13)

Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
ENGINE

COOLING

FINS

(See

FUEL

FILTER

(See

Fig. 14)

The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructingfuel flow to carburetor,
replacement is required.
•

With engine cool, remove filter and plug fuel line
sections.

•

Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.

•

Be sure there are no fuel line leaks and clamps are
properly positioned.

•

Immediately wipe up any spilled gasoline.

Fig. 13)

CLAMP

Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating.
•

Remove screws from blower housing and lift housing
and dipstick tube assembly off engine.

FU_

•

Cover oil fill opening to prevent entry of dirt.

FILTER --

•

Use compressed air or stiff bristle brush tothoroughly
clean engine cooling fins.

•

To reassemble, reverse above procedure.
SCREWS

SLOWER

CLAMP

FIG. 14

HOUSING

CLEANING

SCREWS

•

Clean engine, battery, seat, finish, etc. of all foreign
matter.

•

Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.

DIPSTICK TUBE
ASSEMBLY

ENGINE

COOLING

RNS

SPARK
PLUG

FIG. 13

SERVICE AND ADJUSTMENTS

CAUTION:

•
•
•
•

TO REMOVE

BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever In neutral (N) position.
Place attachment clutch In "DISENGAGED" position.
Tum ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and piece wire where it cannot come in contact with
plug.

MOWER

(See Fig. 15)

CLUTCH LEVER

MowerwUl be easier to remove from the right side of tractor.
•

Place attachment clutch in =DISENGAGED" position.

•

Move attachment liftlever forward to lower mower to its
lowest position.

•

Roll belt off engine pulley.

•

Disconnect clutch rod from clutch lever by removing
retainer spring.

•

Disconnect anti-sway, bar from chassis bracket by
removing retainer spnng.

•

Disconnect suspension arms from rear deck brackets
by removing retainer spdngs.

•

RETAINER

CLUTCH ROD

ENGINE
PULLEY

SUSPENSION
ARMS

SPRINGS

Disconnect front links from deck by removing retainer
springs,
Raise lift lever to raise suspension arms. Slide mower
out from under tractor,

IMPORTANT:
IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR,
REMOVED THE FRONT LINKS.
ANTI-SWAY BAR

TO INSTALL

MOWER

(See

Fig. 15)

Raise attachment lift lever to its highest position.
•

Slide mower under tractor with discharge guard to dght
side of tractor.

•

Lower lift lever to its lowest position.
Install mower in reverse order of removal instructions.

RETAINER
SPRINGS
(BOTH SIDES)

FIG. 15

SERVICE AND ADJUSTMENTS
TO LEVEL

MOWER

FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE.

HOUSING

Adjust the mower while tractor is parked on level ground or
driveway. Make sure tires are propedy inflated (See
=PRODUCT SPECIFICATIONS" on page 3 ofthis manual).
Iftires are over or underinflated, you will not propedy adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT
•

Raise mower to its highest position.

•

At the midpoint of both sides of mower, measure height
frem bottom edge of mower to ground. Distance =A"on
both sides of mower should be the same or within 1/4"
of each other.

•
•

To obtain the best cutting results, the mower housing
should be adjusted sothat the front isapproximately 1/8" to
1/2" lower than the rear when the mower is in its highest
position.

(See Figs. 16 and 17)

Check adjustment on right side of tractor. Measure distance "D"directly in front and behind the mandrel at bottom
edge of mower housing as shown.

If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift linkadjustment
nut on that side.

Before making any necessary adjustments, check that
bothfront linksare equal in length. Both linksshould be
apprOximately 10-3/8".

•

If links are not equal in length, adjust one link to same
length as other link.
To lower front of mower loosen nut =E" on both front
links an equal number of turns.
When distance =D" is 1/8" to 1/2= lower at front than
rear, tighten nuts "F" against trunnion on both front
links.

•

NOTE: Each full turn of adjustment nut will change mower
height about 1/8".
•
Recheck measurements after adjusting.

•

BOTTOM EDGE
OF MOWER
TO GROUND

•

To raise front of mower, loosen nut"F" from trunnion on
both front links. Tighten nut =E" on both front links an
equal number of turns.
When distance =D" is 118"to 112"lower at front than
rear, tighten nut =F" against trunnion on both front links.
Recheck side-to-side adjustment.
MANDREL

=E.
FIG. 16

FIG. 18

SUSPENSION ARM

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

LIFT LINK
ADJUSTMEN1
NUT

NUT "E"

FIG. 17

FRONT LINKS

TRUNNION

FIG. 19

SERVICE AND ADJUSTMENTS
TO

REPLACE

MOWER

BLADE

DRIVE

BELT

WITH PARKING BRAKE "ENGAGED"

(See Fig. 20)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.
BELT REMOVAL
•

Remove mower from tractor (See =TO REMOVE
MOWER" in this section of this manual).

•

Work belt off both mandrel pulleys and idler pulleys.

•

Pull belt away from mower.

NUT "A"
JAM NUT

BELT INSTALLATION
•
Install new belt in reverse order of removal.
•

Make sure belt is in all pulley grooves and inside all belt
guides.
Install mower in reverse order of removal instructions.

•

OPERATING
ARM

FIG. 21
IDLER
PULLEYS

TO REPLACE

MOTION

DRIVE

BELT

(See Fig. 22)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.

MANDREL
PULLEYS

•

Remove mower (See =TO REMOVE MOWER" in this
section of this manual.)

•
•

Remove belt from stationary idler and clutching idler.
Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keepers.

•

Pull belt toward front of tractor and remove downwards
from around engine pulley.

•

Install new belt by reversing above procedure.

FIG. 20

TO ADJUST

BRAKE

ENGINE'--PULLEY

CLUTCHING
IDLER

(See Fig. 21)

Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
•

Depress clutch/brake pedal and engage parkingbrake.

•

Measure distance between brake operating arm and
nut "A" on brake rod.

•

If distance is other than 1-1/2", disengage parking
brake, loosen jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut against nut "A".

STATIONARY
IDLER

TRANSAXLE_
PULLEY
"_

Engage parking brake and recheck distance.
Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest authorized service center/department.
I
FIG. 22

SERVICE AND ADJUSTMENTS
TO ADJUST

STEERING

WHEEL

TO REMOVE CABLES, REVERSE ORDER
•
BLACK cable first from chassis and then from the fully
charged battery.
•
RED cable last from both batteries.

ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steeringwheel and reassemble per instructionsin the Assembly
section of this manual,
FRONT WHEEL
TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.
TO REMOVE

WHEEL

FOR

REPAIRS

(See Fig. 23)
Block up axle securely.
•
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose).
•
Repair tire and reassemble.
•
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
•
Replace washers and snap retaining ring securely in
axle groove.
•
Replace axle cover.

• BATrERY
POSITIVE

FIG. 24

TO REPLACE HEADLIGHT BULB
•
•

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
RETAINING

•
•

Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.

INTERLOCKS AND RELAYS

WASHERS

SQUARE KEY_

\ NEG_,TIVETERMINAL

"_l"_"

Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Check wiring. See electrical wiring diagram in the
Repair Parts section of this manual.

TO REPLACE

FUSE

[REAR WHEEL ONLY)

Replace with 30 amp automotive-type plug-in fuse.
fuse holder is located behind the dash.

FIG. 23
TO START

ENGINE

WITH

A WEAK

BA'B'ERY

TO REMOVE

(See Fig. 24)

HOOD

AND

The

GRILLASSEMBLY

(See Fig. 25)
•
•
•

ate explosive gases. Keep sparks, flame
and smoking materials away from batteries.
Always wear eye protection
when around batteries.
If your battery is too weak to start the engine, it should be
recharged,
if "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: YOU R TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USEYOURTRACTOR
BATTERY TO START OTHER VEHICLES.
TO A'I-I-ACH JUMPER CABLES
Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis.
•
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.

Raise hood.
Unsnap headlight wire connector.
Stand in frent oftractor. Grasp hood at sides, tilttoward
engine and lift off of tractor.
To replace, reverse above procedure.
HOOD

HEADL,G.T
/L_

_NNECTOR

FIG. 25

WIRE

SERVICE AND ADJUSTMENTS
I

FINAL SE-I-FING

ENGINE

•
TO

ADJUST

(See

THRO'n'LE

CONTROL

CABLE

Fig. 26)

•

The throttle control has been preset at the factory and
adjustment should not be necessary. Chock adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•

With engine not running, move throttle control lever
from slow to choke position. Slowly move lever from
choke to fast position.

•

Checkthatholes'A" lngovemorcontrolleverandhole
in governor plate line-up. If holes "A" are not aligned,
loosen clamp screw and move throttle cable until holes
are aligned. Tighten clamp screw securely.

•

Move throttle control lever from slow to fast position. If
engine hesitates or dies, turn idle mixture valve out
(counterclockwisa) l/Stum. Repeat test and continue
to adjust, if necessary, until engine accelerates
smoothly.
High speed stop is factory adjusted.
Do not adjust damage may result.
IMPORTANT:
NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING
CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS.

GOVERNOR
CONTROL LEVER

\
CLAMP
SCREW

THROTTLE
CABLE

FIG. 26)
TO ADJUST

CARBURETOR

IDLE SPEED

(See

SCR,W--

Fig. 27)

NOTE: The carburetor on this engine is low emission. It is
equipped with an idle fuel adjusting needle with a limiter
cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap.
The limiter cap cannot be removed without breaking the
adjusting needle.
The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate fordifferences in fuel,
temperature, altitude or load. If the carburetor does need
adjustment, proceed as follows:

IMPORTANT:
DAMAGE TO THE NEEDLE
THE SEAT IN CARBURETOR
MAY RESULT
TURNED IN TOO TIGHT.

[ ggLE

IDLE M_IXTU RE__

In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/
air mixture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving
a richer fuel/air mixture.

PRELIMINARY

While still holding throttle lever against idle speed
screw, turn idle mixture valve full travel clockwise then
counterclockwise until engine runs rough. Turn valve
to a point midway between those two positions. Release throttle lever.

ACCELERATION TEST

GOVERNOR
CONTROL PLATE

HOLES"A"

Startengineandallowtowarmforfiveminutes.
Make
final adjustments with engine running and shift/motion
control lever in neutral (N) position.
Move throttle control lever to slow position. With finger,
rotate and hold throttle lever against idle speed screw.
Turn idle speed screw to attain 1750 RPM.

VALVE WITH _
LIMITER

FIG. 27

VALVE AND
IF SCREW IS

SETI'ING

Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments.
Be sure the throttle control cable is adjusted properly
(see above).

STORAGE
ENGINE

Immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or
lore.

FUEL SYSTEM
IMPORTANT:
IT IS IMPORTANT
TO PREVENT
GUM
DEPOSITS
FROM FORMING
IN ESSENTIAL
FUEL
SYSTEM PARTS SUCH ASCARBURETOR,
FUEL FILTER,
FUEL HOSE, OR TANK DURING
STORAGE.
ALSO,
EXPERIENCE
INDICATES
THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL)
CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION
AND FORMATION OF ACIDS DURING
STORAGE.
ACIDIC
GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.

gasoline in the tank inside s building
where
fumes
may reach an open flame
CAUTION:
Neverstorethetractorwith
or spark. Allow the engine to cool
before storing in any enclosure.

TRACTOR
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
•
Clean entiretractor (See "CLEANING" in the Customer
Responsibilities section of this manual).
•

Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).

•

Lubricate as shown in the Customer Responsibilities
section of this manual.

•

Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.

•

Touch up all rusted or chipped paint surfaces; sand
lightly before painting.

•

Drain the fuel tank.

•

Start the engine and let it run until the fuel lines and
carburetor are empty.

•

Never use engine or carburator cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.

•

NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual).

BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.

CYLINDER(S)
•

Remove spark plug(s).

To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see =TO
CLEAN BA'I-rERY AND TERMINALS
in the Customer Responsibilities section of this manual).

•

Pour one ounce of oil through spark plug hole(s) into
cylinder(s).

•

Turn ignitionkey to"START" position for a fewseconds
to distribute oil.

•

Replace with new spark plug(s).

After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.

OTHER

If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.

Do not store gasoline from one season to another.
•

Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.

•

If.possible, store your tractor indoors and cover it to
gwe protection from dust and dirt.

•

Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.

TROUBLESHOOTING
I

CAUSE

PROBLEM

Willnot start

Out of fuel.

2.
3.
4.
5.
6.
7.

Engine not "CHOKED" properly.
Engine flooded.
Bad spark plug.
Dirty air tilter.
Dirty fuel tilter,
Water in fuel.

8.
9.

Looseor damagedwiring.
Carburetoroutof adjustrnenL

10.

Hard to start

Engine will not turn over

Engine clicks
start

but will not

Loss of power

Excessive

POINTS

vibration

CORRECTION

1.
2.
3.
4.
5.
6.
7.

Fillfuel tank.
See =TOSTART ENGINE" in Operationsection.
Wait severalminutesbeforeattemptingto start.
Replacesparkplug.
Clean/replaceair filter.
Replacefuel filter.
Drainfuel tankand carburetor,refilltank with fresh
gasolineandreplacefuelfilter.
8. Check all wiring.
9. See =ToAdjustCarburetor"in ServiceAdjustments
section.
10. Contactan authorized servicecanter/departmant.

Enginevalvesoutof adjustment.

1.
2.
3.
4.
5.
6.
7.

Dirty air filter,
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged widng.
Carburetor out of adjustment

1.
2.
3.
4.
5.
6.
7.

Engine valves out of adjustment.

Clean/repleceair filter.
Replacesparkplug.
Rechargeor replacebattery.
Replacefuel filter.
Drainfuel tank and refillwithfreshgasoline.
Checkall wiring.
See =ToAdjustCarburetor";nServiceAdjustments
section.
Contactan authorizedservicecanter/departmant.

1.
2.
3.
4.
5.
6.
7.
8.
9.

Clutch/brakepedalnotdepressed.
Attachmentdutch is engaged.
Weak or dead battery.
Blownfuse.
Corrodedbatteryterminals.
Loose or damagedwidng.
Faultyignitionswitch.
Faultysolenoidor starter.
Faultyoperatorpresenceswitch(as).

1.
2.

Depress cfutchrorake pedal.
Disengage attachment clutch.

3.
4.
5.
6.
7,
8.
9.

Recharge or replace battery.
Replace fuss.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter.
Contact an authorized service center/department.

1,
2.
3.
4.

Weak or dead battery.
Corroded battery terminals,
Loose or damaged widng.
Faulty solenoid or starter.

1.
2.
3.
4.

Rechargeor replacebattery.
Clean batteryterminals.
Check all widng.
Check/replacesolenoidor starter.

1.
2.
3.
4.
5.
6.

Cutting too much grass/too fast.
ThrottJe in =CHOKE. position.
Build-up of grass, leaves and trash under mower.
Dirty air filter.
Low oil level/dirty oil,
Faulty spark plug.

7.
8.
9.

Dirty fuel tilter.
Stale or dirty fuel.
Water in fuel.

1.
2.
3.
4.
5,
6.
7.
8.
9.

Set in =Higher Cut" position/reduce speed,
Adjust throttle control.
Clean underside of mower housing.
Clean/replace air filter.
Check oil level/changa oil.
Clean and rsgap or change spark plug.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Drain fuel tank and carbure_r, refill tank with fresh
gasoline and replace fuel filter.
Connect and tighten spark plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check all wiring.
See =To Adjust Carburetor" in Service Adjustments
section.

10.
11.
12,
13.
14.

Spark plug wire loose.
Dirty engine air scrasnifins.
Didy/clngged muffler.
Loose or damaged wiring.
Carburetor out of adjustmanL

10.
11,
12.
13.
t 4.

15.

Engine valves out of adjustment.

15.

1.
2.
3.

Worn.bent or loose blade.
Bentblade mandrel.
Loose/damagadpart(s).

1.
2.
3.

Contact an authorized service center/department.

Replace blade. Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s). Replace damaged pads.

TROUBLESHOOTING POINTS
PROBLEM
Engine continues to run
when operator leaves seal
with attaohment clutch

CAUSE
1.

CORRECTION
Check wiring, switches and connections.
If not
corrected, contact an authodzed service center/

Faulty operator-safety presence control system.

department.

engaged

Poor cut - uneven

1.
2.
3.
4.
5.

Replace blade. Tightenblade polL
Levelmowerdeck.
Cleonundersideof mower housing.
Replace blademandrel.
Clean aroundmandrelsto open ventholes.

Obstructionin dutch mechanism.
Worn/damagedmowerddvebelt.
Frozenidlerpulley.
Frozenblade mandrel.

1.
2.
3.
4.

Remove obstruction.
Replace mower drivebelt.
Replace idlerpulley,
Replace blademandrel.

1.
2.
3.
4.

Engine speed too slow,
Travel speed too fast.
Wet grass.
Mower deck not level.

1.
2.
3.
4.

Place throtlle control in "FAST" position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.

5.
6.
7.
8.

Low/uneven tire air pressure,
Worn, bent or loose blade.
Buildup of grass, leaves and bash under mower.
Mower ddve belt worn.

9.
10.
11.

Blades impropedy installed.
Improper blades used,
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

1.
2.

Worn, bent or loose blade.
Mower deck not level.

3.
4.
5.

Buildup of grass, leaves, and trash under mower.
Bunt blade mandrel,
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

"Mower blades will not
•rotate

1.
2.
3.
4.

Poor grass discharge

5.
6.
7.
8.
9.
10.
11.

Check tires for proper air pressure.
Replace/sharpen blade. Tighten blade bolL
Clean ur)dsrside of mower housing.
Replace mower drive belt.
Reinstall blades sharp edge down.
Replace with blades listed in this manual.
Clean around mandrels to open vent holes.

Headlight(a) not working
(if so equipped)

Switch is "OFF".

Turn switch"ON'.

2.
3.
4.
5.

Bulb(s) burned out,
Faulty light switch,
Loose or damaged wiring.
Blown fuse.

2.
3.
4.
5.

Replace bulb(s).
Check/replace light switch.
Check wiring and connections.
Replace fuse.

Battery will not charge

1.
2.
3.
4.

Bad battery ceil(s),
Poor cable connections.
Faulty regulator (if so equipped).
Faulty alternator.

1.
2.
3,
4.

Replacebattery.
Check/cleanall connections.
Replaceregulator.
Replaceaifemator.

Engine "backfires"
when turning englne
"OFF"

Enginethrottlecontrolnotset at "SLOW"
positionfor 30 secondsbeforestoppingengine,

Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stopping engine.

i¸

lii]

_l,lkJ,

l_ j._._,

,_,

SERVICE NOTES
•

•

TRACTOR

- - MODEL NUMBER

944.609040

SCHEMATIC

BATTERY

RED

FUSE30AMP.

STARTER
BLACK

WHITE

)

SEAT SWITCH
(NOT OCCUPIED)

BLAC_

-IIi_
I ........

i__
I

BLACX

GROUNDING
CONNECTOR

METER
HOUR

(OPTIONAL)
BLACK
¢

--i

____.,,_FUELI

IGNITION
UNIT
I

CHARGING SYSTEM OUTPUT
3 AMP DC O 3G00 RPM

FUELSHUT-OFF
SOLENOID

ORANGE

IGNITION SWITCH

OFF

CIRCUIT
M÷G+A1 i

RUN
START

s#_TE_
o=P_

"MAKE"
NONE

B+AI

NONE

B+S+A1

NONE

RU , HT
I =-A,I

RE
EO

28 VOLTS AC MIN, • 3600 RPM
(CHARGING SYSTEM DISCONNECTS[

NOTE
--'4VOLTSAC
MIN ; 3_RPM(L_HTSO_F)
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
BROWN
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
HEADLIGHTS
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
0"
_:_
/-_
SPEEDED UP, THE LIGHTS
NON-REMOVABLE
REMOVABLE
WILL BECOME THEIR BRIGHTEST. CONNECTIONS
CONNECTIONS

(
POSITION

_,_

SPARK
PLUG
L
_
GAP
F
(2 PLUGS ON
TWIN CYL. ENGINES)

WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.

REPAIR PARTS
TRACTOR - - MODEL NUMBER 944.609040
ELECTRICAL

I
I

REPAIR PARTS
TRACTOR - - MODEL NUMBER 944.609040
ELECTRICAL

KEY
NO.
1
2
8
16
19
20
21
22
24
25
26
27
28
29
30
33
40
41
42
43
44
45
52
70

PART
NO.
144925
74760412
156417
153664
STD551125
73350400
166181
4152J
4799J
146147
166180
73510400
4207J
121305X
163968
140403
166151
71110408
131563
145673
73640400
121433X
141940
166659

NOTE:

DESCRIPTION
Battery 12 Volt 25 Amp
Bolt Hex Hd 1/4-20unc X 3/4
Case Battery
Switch Interlock Push -In
Washer Lock 1/4
Nut Jam Hex 1/4-20 Unc
Harness Asm Light W/4152J
Bulb Light #1156
.
Cable Battery 6 Ga 11 red
Cable Battery 6 Ga w/16 wire,red
Fuse 15 AMP
Nut Keps Hex 1/4-20 Unc
Cable Ground 6 Ga 12" black
Switch Plunger Nc Gray
Switch Ign Delta Push-In
Key Ign
Harness lg_
Bolt BIk Fin Hex 1/4-20 X 1/2
Cover Terminal Red
Solenoid
Nut Keps BIk Hex 1/4-20 unc
Ammeter Rectangular 6 Amp
Protection Wire Loop
Harness Eng B&S

All component dimensions give in U.S. inches
1 inch = 25,4 mm.

REPAIR PARTS
_ACTOR

- - MODEL NUMBER 944.609040

CHASSIS AND ENCLOSURES

30
17
21
22

5
18
26

25 :

161

33
10

26
3

REPAIR PARTS
TRACTOR
CHASSIS

-- MODEL NUMBER

944.609040

AND ENCLOSURES

KEY PART
NO. NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
19
21
22
24
25
26
28
29
30
31
33
34
35
37
38
39
54
140
145
161
--

Chassis
Drawbar Stretch
Screw Thdrol 3/8-16 x 3/4 Ty-tt
Washer 13/32 x3/4 x 16 Ga.
Bumper Hood/Dash
Saddle
Shield, Heat, Hood
Clip Retainer Slide-On
Dash Silkscreened
Bolt Carriage 3/8-16 x 1
Panel Dash Lh
Panel Dash Rh Slkscr
Screw Thdrol 3/8-16 x 112 Ty-tt
Screw Mach Trhd 5/16-18 unc x 3/4
Nut Keps 5/16-18
Hood Asm Pnt Weld Slpe
Bumper Hood
Screw
Rivet Ratchet Nylon
Washer Nylon BIk 28 x 75 x 19
Bolt Fin Hex 3/8-!6 x 1 Gr. 5
Washer 13/32 x 13/16 x 12 Ga
Nut Lock Hex w/Ins 3/8-16
Grille Black
Lens Headlight Bar Clear
Fender Pnt
Bracket Pnt Fender
Footrest Pnt Lh
Footrest Pnt Rh
Bolt Carriage 3/8-16 x 3/4
Screw Thdrol 5/16-18 x 1/2
Bracket Asm. Pivot LH
Bracket Asm. Pivot RH
Screw Hex Wshd 8-18 x 718
Bracket Suspension Front
Rod Pivot Chassis/Hood
Extrusion Hood
Plug Button Black

165480
140356
17490612
STD551025
155272
155924X012
126842X
155138
166322X010
STD533710
155927
155934X010
17490608
74180512
STD541431
154989X558
126938X
17411310
122933X
124479X
STD523710
19131312
STD541437
140135X428
124029X599
166884X558
136619
145244X558
145243X558
STD533707
17490508
139886
139887
161464
158418
156524
161547
5479J

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR

- - MODEL NUMBER

944.609040

DRIVE

150

5
18

48
151

3
53

26
27

REPAIR PARTS
TRACTOR

- - MODEL NUMBER

944.609040

DRIVE

KEY
NO.

2
3
4
5
6
7
8
10
11
12
13
14
18
19
21
22
24
25
26
27
28
29
30
31
32
34
35
36
37
38
39
40
41

PART
NO.

146682
123666X
12000028
121520X
17490512
162240
131679
STD561210
105701X
19151216
74550412
STD551125
STD523710
STD541437
106933X
130804
STD541237
106888X
STD551037
STD561210
145204
124236X
130807
127275X
STD523107
155071
120183X
STD551062
STD571810
131494
STD523727
4470J
165838

DESCRIPTION
Transaxle (See Breakdown)
Peerless Model 206-545C
Spring Extension Brake
PulleyTransaxle 18" tires
RingRetainer # 5100-62
Strap Torque Rh Pnt BIk
Screw Thdrol 5116-18 X 3/4 Tyt
Plate Pnt Rod Shift T/a (blk)
Rod Shifter Black(dana)
Pin Cotter 1/8 x I
Washer Plate Shf 388 Sq Hole
Washer 15/32 X 3/4 X 16ga .
Bolt 1/4-28 UNF Gr. 8 W/Patch
Washer Lock Hvy Helical 1/4
Bolt Fin Hex 3/8-16 UNC x 1 Gr. 5
Nut Lock Hex 3/8-16
Knob Rd 1/2-13 PlstcThds BIk
Rod Brake Lt
Nut Hex Jam 3/8-16
Spring Rod Brake 2 00 Zinc
Washer 13/32 x 13/16 x 16 Ga.
Pin Cotter 1/8
Rod Brake Parking Lt/Yt
Cap Parking Brake Red
Bracket Transmission
Keeper Belt Lh Lt 14 Ga
Bolt Hex Hd.5/16-18 x 3/4
Shaft Asm Pedal Foot
Beadng Nylon BIk 629 Id
Washer 21/32 x t x 16 Ga.
Roll Pin 3/16 x 1"
Pulley Idler Flat
Bolt Fin hex 3/8-16 x 2 3/4
Spacer Split 395 X 59 Bzp
Keeper Belt Idler

KEY
NO.

PART
NO.

42
47
48
49
50
51
52
53
55
56
57
58
69
61
62
63
64
65
66
70
72
74
75
76
77
78
79
96
112
113
116
145
150
151

19131312
127783
154407
123205X
STD523715
STD541437
STD541431
105710X
105709X
STD523712
130801
127274X
140312
17490612
8883R
140186
71170764
STD551143
154778
134683
19132012
137057
121749X
STD581075
123583X
121748X
2228M
4497H
19091210
127285X
72110610
74490540
165850
19133210

DESCRIPTION
Washer 13/32 X 13/16 X 12 Ga
Pulley Idler V Groove Plastic
Bellcrank Clutch Grad Drv Stl
Retainer Belt Style Spring
Bolt Hex Hd 3/8-16 x 1 112
Nut Crown Lock 3/8-16
Nut Crown Lock 5/16-18
Link Clutch 7 66
Spring Return Clutch 6 75
Bolt Fin Hex 3/8-16 x I 114
V-belt Ground Drive 95 30
Keeper Belt Rh Lt Pnt/zinc 16g
Keeper Belt Chassis Span Ctr.
Screw Thdrol 3/8-16x3/4 Ty-tt
Cover Pedal BIk Round
Pulley Engine
Bolt, Hex 7/16-20 x 4 Grade 5
Washer, Lock, Hvy Hlcl Spring 7/16
Keeper Belt Engine FIproof
Guide Belt Dr Mower Rh
Washer 13/32 X 1-1/4 X 12 Ga
Spacer Axle
Washer 25/32 X 1 1/4 X 16 Ga
E Ring
Key Square 2 0 X 1845/1865
Washer 25/32 X 1 518 X 16ga
Key, Woodruff #9 3/16 x 3/4
Retainer Spring
Washer 9/32 X 3/4 X 10 Ga
Strap Torque LH
Bolt, Rdhd Sqnk 3/8-16 x 1.25
Bolt Hex Flghd 5116-18 x Gr. 5
Bushing Bellcrank
Washer 13/32 x 2 x 10 Ga.

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR
STEERING

- - MODEL NUMBER

944.609040

ASSEMBLY

,"--"--42
I

I
8

117

REPAIR PARTS
TRACTOR - - MODEL NUMBER 944.609040
STEERING ASSEMBLY

KEY
NO.

PART
NO.

1
2
3
4
5
6
7
8
9
10
11
13
15
17
18
19
22
23
25
26
27
28
29
3O
32
36
37
38
39
40
41
42
43
48
47
62
65
66
67
88
79
60

139768
154427
156483
157473
6266H
121748X
19272016
12000029
3366R
156438
STD551137
154779
73901000
156545
57079
160395
165857
165851
154406
126847X
136874
19131418
17490612
STD561210
130465
155099
152927
139769
19133808
STD541537
104820X
124417X
121749X
121232X
6855M
167903
154780
154404
74781044
154429
19132012
74950612

DESCRIPTION
Wheel Steering Auto Black
Axle Asm Front
Spindle Asm Lh
Spindle Asm Rh
Bearing Race Thrust Harden
Washer 25/32 X 1 5/8 X 16ga
Washer 27/32 X 1 1/4 X 16 Ga
Ring Klip #t5304-75
Bearing Col Strg BIk
Link Drag Extended
Lockwasher Spr. 3/8
Spacer Bearing Axle Front
Locknut Flange 5/8-11 Unc
Shaft Asm Strg 5/8X 15 19 Lt
WasherThrust 515x 750x 033
Support Shaft
Screw hex Wsh Hd Torx
Shaft Asm Pittman
Bracket Steering
Bushing Rod Tie BIk Lt
Gear Sector
Washer 13/32 X 7/8 X 16ga
Screw Thdrol 3/8-16x3/4 Ty-tt
Pin Cotter
Rod Tie Wire Form 19 75 Mech
Bushing Strg 5/8 Id Dash
Screw l-r #10-32 x 5 x 3/8 Flange
Insert Cap Strg
Washer 13/32 X 2-3/8 X 8 Ga
Locknut Center 3/4-24
ArJaptor Wheel Strg 640/635id
Boot Shaft Steering
Washer 25/32 X 1 1/4 X 16 Ga
Cap Spindle Fr Top BIk
Fitting Grease
Kit Steering Assembly Service
Spacer Axle
Bearing Arm Pittman
Bolt Fin Hex 5/8-11 UNC x 2-3/4
Brace Axle
Washer 13/32 x 1 1/4 x 12 Ga
Bolt Hex Nylon 3/8-16 x 3/4

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR - - MODEL NUMBER 944.609040
SEAT ASSEMBLY

_7
5
22
i

KEY
NO.

PART
NO.

1
2
3
4
5
6
7
8
9
10
11
12

140122
140551
STD523710
19131610
145006
STD541437
124181X
17490616
19131614
155925
166369
121246X

DESCRIPTION
Seat
Bracket Pnt Pivot Seat (blk)
Bolt Fin Hex 3/8-16 x 1
Washer 13/32 X 1 X 10 Ga
Clip Push-In Hinged
Nut Lock Hex 3/8-16
Spring Seat Cprsn 2 250 BIk Zi
Screw Thdrol 3/8-16 X 1 Ty-tt
Washer 13/32 X 1 X 14 Ga
Pan Pnt Seat (blk)
Knob Seat Adj Wingnut
Bracket Pnt Mounting Switch

KEY
NO.

PART
NO.

13
14
15
16
17
21
22
24
25

121248X
72050412
134300
121250X
123976X
153236
STD541431
19171912
127018X

DESCRIPTION
Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sht Nk 1/4-20x1-1/2
Spacer Split 28 X96 Yel Zinc
Spring Cprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc BIkz-2A
Nut Lock 5116-18
Washer 17/32 X 1-3/16 X 12 Ga
Bolt Shoulder 5/16-18 X 62

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR

- - MODEL NUMBER

944.609040

DECALS
13
9

20_
14

KEY
NO.
1
9
10
11
12
13
14
15

PART
NO.
157163
163204
157140
101892X
146046
163249
160396
137259

KEY
NO.

DESCRIPTION
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal

Oper Sdl P/L Gear Dr E/F
Fender Craftsman White
Caution English/French
Clutch/brake English/French.
V-belt Dr Sch Tractor E
Panel Dash
V-belt Schematic 42"eng
Warning Multi-Language

16
17
20
-----

WHEELS & TIRES

4,10

PART
NO.
149517
133179
273511
157199
138311
168506
168507

KEY
NO.

PART
NO.

1
2
3
4
5
6
7
8
9
10
11
--

59192
65139
106222X
59904
106732X427
278H
9040H
106108X427
106268X
7152J
104757X
144334

DESCRIPTION
Decal Battery Danger/Poison
Decal Mower QC
Decal HP Engine
Pad Footrest Genedc Sq
Decal Lift Handle
Manual Owners English
Manual Owners French

DESCRIPTION
Cap Valve Tire
Stem Valve
Tire F Ts 15 X 6 0 - 6 Service
Tube Front (Service Item Only)
Rim Asm 6"front White Service
Fitting Grease (Front Wheel Only)
Bearing Flange (Front Wheel Only)
Rim Asm 8"rear White Service
Tire R Ts 18x9.5-8 C Service
Tube Rear (Service Item Only)
Cap Axle BIk 1 50 X 1 00
Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR

- - MODEL NUMBER

944.609040

ENGINE
3

OPTIONAL

KEY
NO.
1
2
3
4
13
14
15
16
23
29
31
32
33

PART
NO.
162144
17720410
137352
165291
13280324
13200300
STD551237
159880
137180
109202X
158990
123487X

EQUIPMENT

Spark Arrester
KEY
NO.

DESCRIPTION
Control Throt Rh BIk Pd115 10
Screw Hex Thd Cut 1/4-20x5/8 T
Engine (See Breakdown) Briggs
Model 287707-1255-E1
Muffler Exhaust B&s Lt
Gasket 1 313 Id Tin Plated
Nipple Pipe 3/8 Npt X 3"
Elbow Std 90 Degree 3/8-18 Npt
Washer Lock Ext Tooth 3/8
Shield Browning/Debris Guard
Arrestor Spark
Tank Fuel 1 25 Fr
Cap Asm Fuel
Clamp Hose BIk

PART
NO.

35
37
38

17490512
137040
---

40
44
46
62
72
78
81

124028X
17490412
19091416
STD551131
71070512
17490620
128861

NOTE:

DESCRIPTION
Screw Thd rol 5/16-18 x 3/4 TyT
Line Fuel 20"
Plug Oil Drain (Order From Engine
Manufacturer)
Bushing Snap Nyl BIk Fuel Line
Screw Hexwsh Thdrol 1/4-20x3/4
Washer 9/32 X 718 X 16ga
Washer Lock Hvy Hlcl Spr 5/16
Screw Hexhd Cap 5/16-18x3/4
Screw Thdrol 3/8-16xl -1/4 Tytt
Nut Flange 1/4-20 Starter Nut

All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR
MOWER

- - MODEL NUMBER 944.609040

LIFT

2
4

6
6
5

13
19
20

. ,_0
20

161718

KEY
NO.

PART
NO.

1
2
3
4
5
6
7
8
11
12
13

159460
159474
105767X
STD581062
19211621
120183X
125631X
122365X
139865
139866
STD624008

KEY
NO.

DESCRIPTION

15
16
17
18
19
20
31
32

Wire Asm Inner/Sprg W/Plngr LT
Shaft Asm Lift
Pin Groove
E Ring #5133-62
Washer 21/32 x 1 x 21 Ga.
Bearing Nylon
Grip Handle Fluted
Button Plunger Red
Link Lift Lh
Link Lift Rh
Retainer Spring

PART
NO.
127218
73350800
130171
73680800
139868
163552
140302
73540600

NOTE:

DESCRIPTION
Link Front
Nut Jam Hex 1/2-13 Unc
Trunnion BIk Zinc
Nut, Crownlock 1/2-13 Unc
Arm Suspension Rear
Retainer Spring
Bearing Pvt Lift Sphedcal
Nut Crownlock 3/8-24

All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR
MOWER

- - MODEL NUMBER

944.609040

DECK

75"

I
I

31
58 3_

>21

16
28
29

REPAIR PARTS
TRACTOR
MOWER

PART
NO.

1
2
3
4
5
6
8
9
10
11

164961
STD533107
138017
138440
STD624008
130832
850857
STD551137
140296
134149
138498
139775

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

944.609040

DECK

KEY
NO.

.°

- - MODEL NUMBER

138971

129895
137645
128774
110485X
140329
72110610
STD533106
132827
159770
STD541431
134753
131267
105304X
123713X
110452X
130968
19111016
131491
157722
129963
153535
137266
STD533717
133835
131494
STD551037

KEY
NO.

DESCRIPTION

40
41
43
44
45
46
48
49
50
51
52
53
54
55
56
58
59
67
68
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
92
128
132

Housing Assembly, 42"
Bolt 5/16-18 x 3/4
Bracket Asm Fr. Sway Bar 3/42
Bracket Asm Deck 42" Sway Bar
Retainer Spring
Arm, Suspens=on, Rear
Bolt 3/8-24 x 25 Grade 8 patched
Washer, Lock 3/8
Washer, Hardened
Blade, Mulching 42" Std (Originally
equiped with)
(Following Blades are Optional)
Blade Mower 42" Hi-Lift Std ( For
better bagging, especially in wet
conditions)
Blade Mulching Premium 42" (For
better wear when mulching)
Blade Mower 42" Hi-Lift Premium
(For better wear when bagging in
heavy or wet conditions)
Bearing, Ball #6204
Shaft Assembly, Mandrel, Vented
Housing, Mandrel, Vented
Bearing, Ball, Mandrel
Stripper, Vented Mower Deck
Bolt, Rdhd Sqnk 3/8-16 x 1-1/4
Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder
Baffle, Vortex
Nut Crownlock 5/16-18
Stiffener Bracket
Bracket, Deflector Mower 42"
Cap, Sleeve 80 x 112 BIk Mower
Spring, Torsion, Deflector 2 52
Nut, Push Phos & Oil
Shield, Deflector 42" BIk
Washer 11132 x 518 x 16 Gauge
Rod, Hinge 42" 6 75 WIG
Screw Thdrol Rolling Washer Head
Washer, Spacer Mower Vented
Pulley, Mandrel
Nut, Toplock 9/16
Bolt Rdhd 3/8-16 x 1 3/4
Fastener, Christmas Tree
Pulley, Idler, Flat
Washer 13/32 x 13116 x 16 Gauge

PART
NO.
STD541437
133551
140083
140088
STD624003
137729
133944
155066
131340
STD541410
139888
131845
133943
155046
122052X
140086
141043
162113
144200
142427
131870
127847
121748X
12000029
128903
127845
160571
127498
153701
STD541237
142028
120958X
156084
72140620
STD541437
153390
19132203

141 6266H
-130794
164963
NOTE:

DESCRIPTION
Nut Crownlock 3/8-16
Rod, Pivot, with Nibs
Rod, Clutch, Secondary, with Nibs
Guard, Mandrel, LH
Retainer Spring 1"
Screw, Thdrol 1/4-20 x 5/8 T
Washer, Hardened
Roller Assembly, Cam Follower
Bolt, Shoulder #10-24 Grade 5
Locknut #10-24
Bolt, Shoulder 5116-18 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
Spring Torsion Brakes
Guard TUV Idler
Knob Custom Oval
V-Belt, 42" Mower
Rod, Clutch, Primary
Spring, Retainer
Arm, Clutch, Secondary
Washer 25/32 x 1-5/8 x 16 Gauge
Ring, Klip
Bolt, Shoulder 3/8-16 UNC x 1.44
Keeper, Spring
Arm, Clutch, Primary
Bushing, Large, Brass
Spring, Mower Clutch
Nut Hex Jam 3/8-16 UNC
Trunnion Adj
Washer, Sintered
Keeper, Belt, Idler
Bolt, Carriage 3/8-16 x 2-1/2
Nut, Lock Hex w/Ins 3/8-16 UNC
Washer, Felt
Spacer Washer 13/32 ID x 1-3/8
OD x 1/4
Washer Thrust .75 x 1.230
Mandrel Assembly (Includes Key
Numbers 8-10,12-15, 31 and 33)
Mower Deck, Complete

All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR
PEERLESS

PMST TRANSAXLE

- - MODEL NUMBER 944.609040

- MODEL NUMBER

206-545C

O.-27

9
150
8
70_

157
11
18
4
47

56
58
59

426
61

157
41A _/

42A

NUMBERS
HERE
42

REPAIR PARTS
TRACTOR

- - MODEL NUMBER

944.609040

PEERLESS PMST TRANSAXLE - MODEL NUMBER 206-545C

KEY PART
NO. NO.
1
2
3
4
5
6
6A
7
8
6A
9
10
11
12
13
14
15
17
18
20
2!
22
25
25A
26
27
28
29
29A
29B
29C
30
31

772147
780066A
770128
776395
776409
778364
778369
778330
792180
792047
764352
784378
778334
778309
778368
778368
778370
786188
786102
792077A
792076
792079
792073A
792177
792125
792035
788040
780072
780160
780051
780199
780108
780001

31A
32
34
35
35A
36
37
38
39
40

780195
788083
780194
780193
780197
790075
790007
799021
786026
792076A

KEY PART
NO. NO.

DESCRIP'I'.ION
Transaxle Cover
Needle Bearing 5/8'
Transaxle Case
Countershaft
Output Shaft
Spur Gear (38 teeth)
Spur Gear (15 teeth)
Spur Gear (11 teeth)
Shift Key
Woodruff Key #9
Shift Collar
Shift Rod & Fork
Bevel Gear (30 teeth)
Input Bevel Pinion (13 teeth)
Bevel Gear (13 teeth) (Include. 14)
Bevel Pinion (13 teeth) (Include. 13)
Ring Gear (43 teeth)
Drive Pin
Spacer 1.130 X .695
Ba_ 5/16" dis
Set Screw 3/8 - 16 x 3/8"
Spdng .310 OD x.625 L
Screw 1/4 - 20 x 1-114"
Screw 114-20 x 1-3/8"
Retaining Ring (pkg of 2)
Retaining Ring
Retaining Ring
Thrust Washer .627 ID x .031W
Thrust Washer .762 ID x .031W
Thrust Washer .782 ID x .031W
Anti-Rotation Washer .632
Cup Washer 1.127 ID x.032W
Flat Washer .750 ID x .056W (Use
As Needed)
Flat Washer .750 ID x .062W
Oil Seal 5/8"
Bushing .563
Flanged Bushing 5 / 8" ID
Flanged Bushing .751
Brake Disk
Brake Pad Plate
Brake Pad (pkg of 2)
Dowel Pin
Flat Washer .312 ID x .059W

41A
42
42A
43
44
45
46
47
46
49
50
51
52
53
54
56
57
68
59
60
61
65
66
67
69
70
71
71B
76
77
79
82
83
85
87
150
157
180
900

790079
792073A
792085A
792075
790025
786066
786086
774690
774691
778356
778338
778354
778352
778350
778346
778355
778337
778353
778351
778349
778345
780189
776422
776396
792170
786187
788069
788092
780090
788078A
792144
778333
778338
792154
788089A
788093A
788088A
730229A
794712

NOTE:

DESCRIPTION
Brake Lever
Soraw 1/4 - 20 x 1-1/4"
Screw 1/4 - 20 x 2 1/4"
Locknut 5 / 16 - 24
Brake Pad Holder
Spacer .2625 x 1.0
Brake Lever Bracket
Axle (11-15/16" Long)
Axle (16 - 1/2" long)
Spur Gear (29 teeth)
Spur Gear (27 teeth)
Spur Gear (23 teeth)
Spur Gear (19 teeth)
Spur Gear (16 teeth)
Spur Gear (15 teeth)
Spur Gear 11 teeth)
Spur Gear 13 teeth)
Spur Gear 17 teeth)
Spur Gear (21 teeth)
Spur Gear (24 teeth)
Spur Gear (25 teeth)
Flat Washer .563 ID x .062W
Input Shaft
Shifter & Brake Shaft
Retaining Ring
Spacer .890
Square Cut Ring
"O" Ring
Flat Washer 1.128 ID x .058W
Inverted Retaining Ring
Spring .430 OD x .5000 L
Bevel & Spur Gear (30 & 13 teeth)
S_ur Gear (27 teeth)
Od Fill Plug
Oil Seal 9116"
Liquid Gasket RTV Silicone
Oil Seal 3/4"
Gear Oil 80W90
Replacement MST - 206-545C
Transaxle

All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR
BRIGGS

& STRAI-rON

ENGINE

- - MODEL NUMBER

944.609040

287707, TYPE NUMBER

1255-E1

552

634A

635

337
lit REQUIRES SPECIAL TOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL

562

166

_13

1026

1023

REPAIR PARTS
TRACTOR
BRIGGS

127

& STRA'R'ON

138

106 987

- - MODEL NUMBER 944.609040

ENGINE - - MODEL NUMBER

95 117

287707, TYPE NUMBER

1255-E1

634

1033 VALVE OVERHAUL
121 CARBURETOR

OVERHAUL

KIT

127 T._.

51
138 _)
1270
"k REQUIRES SPECIAL TOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAl-

LOCATION

142

186A_

KIT

REPAIR PARTS
TRACTOR - - MODEL NUMBER 944.609040
BRIGGS

& STRATTON

ENGINE

523

- - MODEL NUMBER

634A

842

524

287707,

TYPE NUMBER

868 868A

1255-E1

467

423

171 _

535

358 GASKET SET
445
_524

7271

138
137

977 CARBURETOR

GASKET SET

REPAIR PARTS
TRACTOR

- - MODEL

NUMBER

944.609040

BRIGGS & STRATTON ENGINE - - MODEL NUMBER 287707, TYPE NUMBER 1255-E1

265

1019
11036 LABEL

II0U

LABEL KIT I
KIT-

24O

e, lsSloNs
I ,_

OWNen MANUALI

801
783

729

728

615

1090

311

REPAIR PARTS
TRACTOR
BRIGGS & STRATrON
KEY PART
NO. NO.
1
2
3
4
5
7
8
9
10
11
12
13
15
16
20
22
23
24
25

27
28
29

496412
399265
391086
494238
495858
272614
495735
27803
94621
281246
271916
271997
271996
94728
94239
495162
94196
291675
94624
492326
222698
495860
495977
495978
495979
495854
495852
495851
495855
263129
498319
494504
495490

32
32A
33
34
35
37
40
45
46
51

94695
94648
495856
495857
262811
224502
224641
262411
496884
272465

272569

53
73
75
78

94637
224948
225136
94626

- - MODEL NUMBER 944.609040

ENGINE - - MODEL NUMBER 287707, TYPE NUMBER 1255-E1
KEY PART
NO. NO.

DESCRIPTION
BCylinderAssembly
earing, Cylinder
* Seal, Oil
Base, Engine
Head, Cylinder
*** Gasket, Cylinder Head
Breather Assembly
* Gasket, Valve Cover
Screw, Sems
Tube, Breather
* Gasket, Crankcase Cover, 1/64"
* Gasket, .Crankcase Cover, .005"
* Gasket, Crankcase Cover, .009"
Screw, Cylinder Head
Plug, Oil Drain
Crankshaft
Timing Gear Key
* Seal, Oil
Screw, Seres, Base Mounting
Flywheel and Ring Gear Assembly,
Magneto
Key, Flywheel
Piston Assembly, Standard Size
Piston Assembly, .010" Oversize
Piston Assembly, .020" Oversize
Piston Assembly, .030" Oversize
Ring Set, Piston, Standard Size
Ring Set, Piston, .010" Oversize
Ring Set, Piston, .020" Oversize
Ring Set, Piston, .030" Oversize
Lock, Piston Pin
Pin Assy., Piston, Standard Size
Rod Assembly, Connecting
Rod Assembly, Connecting,
.020" Undersize Crankpin Bore
Screw, Hex Washer Head, 1-57/64
Screw, Hex Washer Head, 1-5/8
Valve, Exhaust
Valve, Intake
Spring, Valve
Guard, Flywheel
Retainer, Valve Spring
Tappet, Valve
Gear, Cam
.... Gasket, Carburetor
(Carburetor to Elbow)
*** Gasket, Carburetor
(Elbow to Cylinder)
Stud, Carburetor Mounting
Screen, Flush Rotating
Washer, Spring
Screw, Sems

93
94
95
98
104
105
106
108
111
117

281346
498030
94098
495800
231789
231855
231854
224540
262719
232118
232119
121 499233
123 94913
125 499153
127
--130 224539
131 494379
133 494381
137 281165
138 281164
141 495931
142 232117
164 214047
166 94555
171 281051
186A 493496
187 492790
188 94627
192 492160
201 262767
209 260695
216 262766
219 490815
222 495611
224 94729
225 495157
227 493935
230 94927
232 262785
238 262836
240 394358
265 221535

DESCRIPTION

**
**
**
**

....
....

Bushing, Throttle Shaft
Valve, Needle
Screw, Throttle
Screw, Idle Speed
Pin, Float Hinge
Valve Float
Seat, Inlet Valve
Valve, Choke
Spring, Choke
Jet, Main (Std.)
Jet, Main (Hi-AIt.)
Carburetor Overhaul Kit
Screw, Elbow Mounting
Carburetor Assembly
Plug, Welch (Sold in Kit Only)
Valve, Throttte
Shaft and Lever, Throttle
Float, Carburetor
Gasket, Float Bowl
Washer, Bowl
Shaft and Lever, Choke
Nozzle, Carburetor
Elbow, Carburetor
Stud, Rocker Arm
Nut, Air Cleaner Mounting
Elbow, Fuel Pipe
Line, Fuel (11" Long, Cut to Suit)
Screw, Hex Head, 314
Screw Assembly, Rocker Arm
Link, Governor
Spring, Governor
Link, Choke
Gear, Governor
Plate, Governor Control
Screw, Sems, Air Cleaner
Crank, Governor
Lever Assembly, Governor
Washer, Governor Crank
Spring, Governor Link
Cap, Valve
Filter, Fuel (In Fuel Line)
Clamp, Casing

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
*
**
***
....

Included In Gasket Set (495993)
Included In Carburetor Kit (499233)
Included In Both Gasket Set (495993) and
Valve Overhaul Kit (495992)
Included In Gasket Set (495993), Carburetor Kit
(499233) and Carburetor Gasket Set (494385)

REPAIR PARTS
TRACTOR
BRIGGS

& STRATrON

KEY PART
NO. NO.
284
294
304
305

94704 "
810068
496318
94786

306
307
309
310
311
333
334
337
346
356
356A
356B
358
363
383
423
445
455
467
474
482
503
510
523
524
525
535
537
544
552
562
592
601
614
615
634
634A
635
646
657
663
668
718
726

225020
94930
497595
497602
497608
495859
94731
491055
93705
497708
497671
494705
495993
19203
89838
94903
496894
222561
493903
393474
93621
806000
497606
495230
281370
496113
272403
281106
497603
231597
94907
231978
93053
93306
263080
494455
491323
280872
224546
94906
94929
280848
230192
392134

727
728
729
729A

490324
94951
225170
281390

ENGINE

- - MODEL NUMBER

287707, TYPE NUMBER

KEY PART
NO. NO.

DESCRIPTION
Screw, Hex Head
Screw, Set
Housing, Blower
Screw, Hex, Head,
Blower Housing Mounting
Shield, Cylinder
Screw, Cylinder Shield
Motor, Starter
Bolt, Thru
Brush Set
Armature Magneto
Screw, Sems, Armature Mount ng
Plug, Spark
Screw, Hex Head
Wire Assembly
Wire, Stop
Wire Stop
Gasket Set
Puller, Flywheel
Wrench, Spark Plug
Screw, Seres
Cartridge, Air Cleaner
Cup, Screen Mounting
Knob, AirCleaner
Stator, Alternator
Screw, Sems
Grounding Strap
Drive, Starter
Cap and Dipstick, Oil Filler
* Seal, Filler Tube
Tube, Oil Filler
Element, Filter
* O-Ring, Air Cleaner
Armature, Starter
Bushing, Governor Crank
Bolt, Governor Lever
Nut, Hex
Clamp, Fuel Pipe
Pin, Cotter
Retainer
** Seal, Choke Shaft
* Seal, Governor
Elbow, Spark Plug
Brace, Air Cleaner
Screw, Sems
Screw, Self-Tapping
Spacer
Pin, Dowel
Gear, Ring
(Includes Mounting Hardware)
Cover, Starter
Screw, Hex Head
Retainer, Wire
Clip, Wire

944.609040

741
757
758
759
761
783
801
802
803
842
847
851
868
868A
871
872
875
877
947
965
975
977
987
1005
1006
1019
1022
1023
1026

1029
1033
1034
1036
1044
1045
1058
1090
1091
2500
----

NOTE:

....

DESCRIPTION"

Gear, Timing
262932
Link, Counterweight
213998
Counterweight Assembly
399891
Pin, Counterweight
298909
Screw, Counterweight
94593
Gear, Starter
280104
Cap, Drive
394856
Cap, End
497605
Housing, Starter
497604
* Seal, Oil Filler Cap
270920
Fill Group, Oil
496415
Terminal, Ignition Cable
493880
*** Seal Assembly, Valve
494435
*** Gasket, Valve
272610
Bushing, Guide (Intake & Exhaust)
262835
Cover, Air Cleaner
281104
495862
Body, Air Cleaner
Diode and Connector Assembly
393456
Solenoid
497672
Nut, Hex
94108
495933
Bowl Assembly, Carburetor
Carburetor Gasket Set
494385
** Seal, Throttle Shaft
281166
280687
Fan, Flywheel
Retainer, Fan
224413
Label Kit
496758
*** Gasket, Cover
272475
Cover, Rocker Arm
224552
Rod, Push, Intake
494432
Rod, Push, Exhaust
495136
Arm, Rocker
224554
Valve Overhaul Kit
495992
495248
Guide Assembly, Push Rod
Label Kit, Emissions
499364
94673
Screw, Hex Head
231828
Extension, Crankshaft
272623
Manual, Owner's
Retainer, Brush
497607
281364
Cap, Limiter
28N707-1026 Replacement Engine
496050
Replacement Shortblock

RPM Settings:

*
**
***

1255-E1

Low: 1650-1850,

High: 3200-3400

All component dimensions given in U.S. inches
1 inch = 25.4 mm
Included In Gasket Set (495993)
Included In Carburetor Kit (499233)
Included In Both Gasket Set (495993) and
Valve Overhaul Kit (495992)
Included In Gasket Set (495993), Carburetor Kit
(499233) and Carburetor Gasket Set (494385)

SERVICE NOTES

SUGGESTED

GUIDE FOR SIGHTING

SLOPES

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

""
SIGHTING
GUIDE

FOR SAFE OPERATION

_. _CUT
TH"_

SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.

15° MAX.

Operate your Tractor up and down the face of slopes (not I
greater than 15°), never across the face. Make turns gradually to prevent tipping or !oss of control. Exercise extreme
caution when changing dtrection on slopes.

SEARS
OWNER'S
MANUAL

[RgFTSNRN°
14.5 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR

MODEL NO,
944.609040

Each tractor has its own model number. Each engine has its own model
number.

The model number .for your tractor will be found on the model plate
located under the seat.

The model number for your engine will be found on the blower housing of
the engine.

All parts listed herein may be ordered from any Sears Canada, Inc.
Service Centre/Department and most Retail Stores.

HOW TO ORDER
REPAIR PARTS

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FQLLOWING INFORMATION:
• PRODUCT - TRACTOR
• MODEL NUMBER - 944.609040
• ENGINE MODEL NUMBER - 287707, TYPE NUMBER 1255-E1
• PART NUMBER
• PART DESCRIPTION
Your Sears merchandise has added value when you consider Sears has
service units nationwide staffed with Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge
to you, we service what we sell.

Sears Canada, Inc., Toronto, Ontario M5B 2B8
168506

1.8.99

PRINTED IN U.S.A.

Source Exif Data:

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Create Date                     : Mon Apr 02 11:00:19 2007
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CRAFTSMAN Lawn, Tractor Manual 99020016

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