CRAFTSMAN Lawn, Tractor Manual 99020016

User Manual: CRAFTSMAN CRAFTSMAN Lawn, Tractor Manual CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

Open the PDF directly: View PDF .
Page Count: 52

SEARS

OWNER'S

MANUAL

MODEL NO.

944.609040

Caution:

Read and follow

all Safety Rules

and Instructions

Before Operating

This Equipment

I:RrlFTSMANo

14.5 HP

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

•Assembly

•Operation

•Customer Responsibilities

•Service and Adjustments

•Repair Parts

Sears Canada, Inc., Toronto, Ontario M5B 2B8

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand,and followall instructionsin the manual

andon the machinebeforestarting.

• Only allow responsibleadults, who am familiarwith the

instructions,to operatethe machine.

•Clear the area of objectssuchas rocks, toys,wire, etc.,

whichcouldbe pickedupandthrownby the blade.

•Besurethe areaisclearofotherpeoplebeforemowing.Stop

machineif anyoneentersthe area.

•Nevercarrypassengers. ,

Donotmowinreverseunlessabsolutelynecessary.Always

lookdownand behindbeforeandwhilebacldng.

•Be awareof the mowerdischargedirectionanddonotpoint

it at anyone. Do not operatethe mowerwithouteither the

entiregrasscatcher orthe guardin place.

•Slowdown before turning.

Neverleavea running machineunattended.Alwaysturnoff

blades,set parkingbrake, stop engine,and remove keys

beforedismounting.

•Turnoff bladeswhennotmowing.

Stop enginebefore removinggrasscatcher or unclogging

chute.

Mowonlyin daylightor goodartificiallight.

Do not operate the machinewhile underthe influenceof

alcoholordrugs.

Watchfortrafficwhenoperatingnearorcrossingroadways.

•Use extra care when loadingor unloadingthe machineinto

a traileror truck.

il. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover

accidents, which can result in severe injury or death. All slopes

require extra caution, ifyou cannot back upthe slope or ifyou feet

uneasy on it, do not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts, or bumps. Uneven terrain could

ovedum the machine. Tall grass can hide obstacles.

•Use slowspeed. Choose a law gear so that you will not have

to stop or shift while on the slope.

•Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

•Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

•Keep all movement on the slopes slow and gradual. Do not

make sudden changes in speed or direction.

•Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

DO NOT:

•Donottumonslopasunlessnecassary, andthen, tumslowly

and gradually downhill, if possible.

•Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over ifa wheel is over the edge

of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction could cause

sliding.

Do not try to stabilize the machine by puttingyour footon the

ground.

•Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine

and the mowing activity. Neverassume that children will remain

where you last saw them.

•Keep children out ofthe mowing area and under the watchful

care of another responsible adult.

•Be alert and turn machine off if children enter the area.

•Before and when backing, look behind and down for small

children.

•Never carry children. They may fall off and be sedously

injured or interfere with safe machine operation.

Never allow children to operate the machine.

•Use extra care when approaching blind corners, shrubs,

tress, or other objects that may obscure vision.

IV, SERVICE

•Use extra cam inhandling gasoline and other fuels. Theyare

flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

•Never run a machine inside a closed area.

•Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

•Never tamper with safety devices. Check their proper

operation regularly.

•Keep machine free of grass, leaves, orother debris build-up.

Clean oil or fuel spillage. Allow machine to cool before

stodng.

•Stop and inspect the equipment if you strike an object.

Repair, ifnecessary, before restarting.

•Never make adjustments or repairs with the engine running.

Grass catcher components are subjectto wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended pads, when nec-

essary.

Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out impor-

tant safety precautions. It means

CAUTION!H BECOME ALERTH! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making

repairs.

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Centre/Depertment. We have competent, well-

trained technicians and the proper tools to service or repair

this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

MODEL

NUMBER

iSERIAL

NUMBER

944.609040

DATEOFPURCHASE

THEMODELANDSERIALNUMBERSWILLBEFOUND

iON A PLATE UNDER THE SEAt.

YOUSHOULDRECORDBOTHSERIALNUMBERAND

DATE OFPURCHASEANDKEEPINASAFEPLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available onthis prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

Followa regular schedule in maintaining,caringforand

using your tractor.

•Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: 14.5

GASOLINECAPACITY 1.25 GALLONS

AND TYPE: UNLEADEDREGULAR

OILTYPE (API-SF/SG/SH): SAE 30 (above32"F)

SAE 5W-30 (below32°F)

OIL CAPACITY: 3 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: .030")

VALVE CLEARANCE: INTAKE: ,003"-.005"

EXHAUST: .005"-.007"

GROUND SPEED (MPH): FORWARD:

1st 1.1

2nd 1.4

3rd 2.2

4th 3.3

5th 4.4

6th 4.9

REVERSE: 1.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATrERY

5 AMPS HEADLIGHTS

BA'I-rERY: AMP/HR: 25

MIN. CCA: 190

CASE SIZE: UIR

iBLADEBOLTTORQUE: 27-35 FT. LBS.

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local orstate laws

(if any). If a spark attester is used, it should be maintained

in effective working order by the operator.

A spark arrester for the muffler is available through your

nearest Sears Authorized Service Centre/Department (See

REPAIR PARTS section of this manual).

]

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 14-17

WARRANTY ...................................... ,........................... 4

ASSEMBLY ................................................................ 6-8

OPERATION ............................................................. 9-13

MAINTENANCE SCHEDULE ...................................... 14

SERVICE AND ADJUSTMENTS ............................ 18-22

STORAGE ................................................................... 23

TROUBLESHOOTING ..................................... ,......24.25

REPAIR PARTS -TRACTOR ................................. 28-43

REPAIR PARTS - ENGINE .................................... 44-49

PARTS ORDERING/SERVICE ................ BACK COVER

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)

ForTwo (2) years fromdate of purchaseSears Canada, Inc.willrepairorreplaceat Searsoptionfree of chargepartswhichare

defectiveas a resultof matadal orwodo'nanship.

FULL ONE (1) YEAR WARRANTY ON BATTERY

For One (1) year from date of purchase,if any batteryincludedwiththis ddingequipmentproves defectivein materialor

workmanshipandour testingdeterminesthe batterywillnotholda charge,Searswillreplacethe batteryat nocharge.

COMMERCIAL OR RENTAL USE

Warrantyon RidingEquipmentusedforcommercialor rentalpurposesisIimitedtoninety(90) days.

This Warranty does NOT cover:

1. Pre-dellvery sot-up.

2. Tire replacement or repair caused by punctures from outside objects (such as nails,thorns, stumps, or glass).

3. Expendable Items which become worn during normal usa, euch as blades, spark plug, air cleaners and belts.

4. Repairs necessary because of operator abuse or negligence, Including damaged Jackshaftor mandrel and the

failure to operate and maintain the equlp_nentaccordingto the Instructions contained In the Owner's Manual.

5. In Home service.

Warrantyserviceis available by ratumingthe CraftsmanRidingEquipmentto the nearestSears ServiceCantre/Departmantin

Canada. This warrantyappliesonlywhilethis productisin usein Canada.

This warrantyis in additionto any statutory warrantyand does notexclude or limit legal rightsyou may have but shall run

concurrentlywithapplicable provinciallegislation.Furthermore,some proVincesdo NOT allowlimitationon howlongan implied

warrantywill lastsothe abovelimitationsmaynotapply to you.

SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8

i i

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Large Flat Washer

(1) Locknut 318-24

iii

(1) Shoulder Bolt 5116-18

©mm

(1) Knob

(1) Washer 17/32 x 1-3/16 x 12 Gauge

i I

(2) Hex Bolts 1/4-20 ×3/4

(2) 1/4" Keps Nut

Parts packed separately in carton

Seat

Steedng Wheel

Steedng Boot

Manual

li [

I I

Parts Bag

Parts bag contents not shown full size

r_ _'2_%'_ Steedng

Steering Wheel Wheel

Adapter _Insert

_(2) Keys

Steering

Bushing

Slope Sheet

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(1) 5/16" wrench Phillips Screwddver

(2) 7/16" wrenches Tire pressure gauge

(1) 1/2" wrench Utility knife

(1) 9/16" wrench

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steedng wheel).

TO REMOVETRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton (See page 6).

•Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

•Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

•Slide the steering bushing over the steering shaft.

•Raise steering shaft forward until screw holes in dash

line up with steering bushing. Install two (2) sheet

metal screws and tighten securely.

•Position steering boot over steering shaft.

•Place tabs of steering boot over tab slots in dash and

push down to secure.

•Slide steedng wheel adapter onto uppersteering shaft.

• Position front wheels of the tractor so they are pointing

straight forward.

•Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

•Assemble large flat washer and 3/8-24 Iocknut and

tighten securely.

•Snap steering wheel insert into center of steering

wheel.

•Remove protective materials from tractor hood and

grill.

IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

STEERING

/_/ WHEELINSERT

_ \_// STEERING

STEERING_ BUSHING SHEET

STEERING

(ASSEMBLY

POSITION)

STEERING

SHAFT

(SHIPPING

POSITION)

FIG. 1

TO ROLL TRACTOR OFF SKID (See Opera-

tion section for location and function of con-

trols)

•Press liftlever plunger and raise attachment liftleverto

its highest position.

•Release parking brake by depressing clutch/brake

pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding discharge guard up against

tractor.

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CONNECT BATI'ERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi-

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

• Remove cardboard packing from seat pan and lift seat

pan to raised position.

Open battery box door and remove protective plastic.

•Remove terminal protective caps and discard.

•If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

•Firstconnect RED battery cable to positive (+) terminal

with hex bolt and keps nutas shown. Tighten securely.

Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt and keps nut. Tighten

securely.

• Close battery box door,

Open battery box door for:

•Inspection for secure connections (to tighten hard-

ware).

•Inspection for corrosion.

•Testing battery.

•Jumping (if required).

Periodic charging.

_ISCARD

TERMINAL

PROTECTIVE

CAPS

; KEPS

; NUT _._ HEX BOLT

POSITIVE (RED) NEGATIVE

CABLE (BLACK)

CABLE

FIG, 2

BOXDOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment knob.

• Remove cardboard packing on seat pan.

•Place seat on seat pan and assemble shoulder bolt.

Tighten shoulder bolt securely.

•Assemble adjustment knob and flat washer loosely.

Do not tighten.

•Lower seat into operating position and sit on seat.

•Slide seat untila comfortable position is reached which

allows you to press clutch/brake pedal all the way

down.

•Get off seat without moving its adjusted position.

•Raise seat and tighten adjustment knob securely.

KNOB

"FLAT WASHER

FIG. 4

ASSEMBLY

,/CHECKLIST

CHECK TIRE PRESSURE

The tired on your tractor were ovednflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on I_g¢_ 3 of this manual.

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

CHECK DECK LEVEM_E¥_

For best cutting results, mower Ii_g_'should be properly

leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER 'POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade ddve belts in the Service and Adjustments

section of this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

/All assembly instructions have been completed.

/No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely.

/All tires are propedy inflated. (For shipping purposes,

the tires were overmflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/ Check mower and ddve belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are stillsecure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

/Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

/Become familiar with all controls - their location and

function. Operate them before you start the engine.

/Be sure brake system is in safe operating condition.

OPERATION

These symbols may appear on your produ_ or in literature supplied with the produ_, Leam and understand their meaning.

BATFERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

N H L

ATTACHMENT REVERSE

CLUTCH ENGAGED NEUTRAL HIGH LOW PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL

(AutomaticModels only)

OPERATION

I I I

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith you rtractor to familiarize yourselfwiththe locations ofvarious controls and adjustments. Save

this manual for future reference.

THROTFLE/CHOKE

CONTROL

ATTACHMENT

CLUTCH LEVER LIGHT

AMMETER IGNITION ;WITCH

SWITCH

UFT LEVER

PLUNGER

ATTACHMENT

LIFT LEVER

CLUTCH/BRAKE

PEDAL

HEIGHT ADJUSTMENT

GEARSHIFT

LEVER

PARKING

BRAKE

FIG. 5

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed.

CLUTCH/BRAKE PEDAL: Used fordeclutching and brak-

ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

AMMETER: Indicates charging (+) or discharging (-) of

battery.

GEARSHIFT LEVER: Selects the speed and direction of

tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and

adjust the mower deck or other a_achments mounted to

your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the

engine.

OPERATION

The operation of any tractor can result In foreign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while

operating your tractor or performing any adjustments or repairs. We recommend awide

vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Yourtractor is equipped withan operator presence sensing

switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

•Depress clutch/brake pedal into full "BRAKE" position

and hold.

•Place parking brake lever in"ENGAGED" positionand

release pressure fromclutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION "DISENGAGED"

PosmoN

IGNITION

KEY

THROTTLE/CHOKE,.,

CONTROL LEVER PARING

BRAKE

"ENGAGED"

"BRAKE" GEAR-

POSITION SHIFT

LEVER

CLUTCH/BRAKE PEDAL

"DRIVE"POSmON PARKING BRAKE

"DISENGAGED"POSmON

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES -

• To stop mower blades,move attachment clutchleverto

"DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into

full "BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine

to "backfire".

• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

IMPORTANT: LEAVING THE IGNITION SWITCH IN/_NY

POSITION OTHER THAN "OFF" WILL CAUSE THE

BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing

idle withthe engine running, hotengine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

I& CAUTION: Always stop tractor com-

pletely, as descr bed above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THRO'n'LE CONTROL (See Fig. 6)

Always operate engine at full throttle.

•Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttle offersthe best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 6)

The directionand speed of movement is controlled bythe

gearshift lever.

•Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.

•Move gearshift lever to desired position.

•Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 6)

The position of the attachment lift lever determines the

cutting height.

•Grasp lift lever.

•Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1-1/2 to 4". The

heights are measured from the groundto the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

The average lawn should be cutto approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

•For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

Never use choke to stop engine. 11

OPERATION

TO OPERATE MOWER (See Fig. 7) TO TRANSPORT

Your tractor isequipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

•Select desired height of cut.

•Start mower blades by engaging attachment clutch

control.

•TO STOP MOWER BLADES - disengage attachment

clutch control.

I& CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

ATTACHMENT CLUTCHLEVER :

"_SENGAGED'POSmON

"ENGAGED"

POSITION

ATTACHMENT

LIFT LEVER

HIGH POSITION

DISCHARGE

FIG. 7

TO OPERATE ON HILLS

ICAUTION: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

Choose the slowest speed before starting up or down

hills.

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to

slower position.

If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart

movement.

To restart movement, slowly release parking brake and

clutch/brake pedal.

•Raise attachment lift to highest position with attach-

ment tilt control.

•When pushing or towingyourtractor, be sure gearshift

lever isin neutral (N) position.

•Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractorona truckor atrailer, be sure hood isclosed and

secured totractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

• The engine inyour tractor has been shipped, from the

factory, already filled with summer weight oil.

•Check engine oil with tractor on level ground.

•Remove oilfill cap/dipstick and wipe clean, reinsertthe

dipstick and screw cap tight, wait for afew seconds,

remove and read oil level If necessary, add oil until

"FULL" mark on dipstick is reached. Do notoverfill.

•For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

•To change engine oil, see the Customer Responsibili-

ties section in this manual.

ADD GASOLINE

•Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisturewhich leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run untilthe fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

I & CAUTION: Fill to bottom of gas tank I

filler neck. Do not overfill. Wipe off any I

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

•Make all turns slowly. 12

ill i

OPERATION

TO START ENGINE (See Fig. 6)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

•Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

•Place gear shift lever in neutral (N) position.

• Move attachment clutch to =DISENGAGED" position.

•Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting

procedures below.

•Insert keyintoignitionandturn keyclockwiseto "START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec-

onds per minute. If the engine does not start after

several attempts, move throttlecontrol to fast position,

wait afew minutes and try again. If engine still does not

start, move the throttle control back to the choke

position and retry.

WARM WEATHER STARTING (50° F and above)

•When engine starts, move the throttlecontroltothe fast

position.

•The attachments and ground ddve can now be used. If

the engine does notaccept the load, restartthe engine

and allow itto warm up for one minute usingthe choke

as described above,

COLD WEATHER STARTING (50° F and below)

• When engine starts, allowengineto runwiththe throttle

control in the choke position until the engine runs

roughly,then move throttle controlto fast position. This

may require an engine warm-up period from several

seconds to several minutes, depending on the tem-

perature.

•The attachments can also be used during the engine

warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

MOWING TIPS

•Tire chains cannot be used when the mower housing

is attached to tractor.

•Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

•The left hand side of mower should be used for trim-

ming.

•Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the rightof the

machine. This will result in amore even distributionof

clippings and more uniform cutting.

•When mowing large areas, start by turning to the dght

so that clippings will discharge away from shrubs

fences, driveways, etc. After one ortwo rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 8).

•If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

•Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

•Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

•When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

FIG. 8

cuSTOMER RESPONSIBILITIES

FILL IN DATESsERVICE _._f_:

AS YOU COMPLETE ._j.__j_._-._._..___-_'_4,_._'4. '_-_"/.._c_._'_ -

Check Brake Operation _1

IBm

Check Tire Pressure

Check Operator Presence and

T Interlock Systems

Check for Loose Fasteners I_:, I_

A Sharpen/Replace Mower Blades i4

Lubrication Chart l# #

T Check Battery Level

RClean Battery and Terminals V'

Check Transaxle Cooling

Adjust Blade Belt(s) Tension I_s

Adjust Motion Drive Belt(s) Tension V's

Check Engine Oil Level I_

Change Engine Oil _1.2,3

E Clean Air Filter _:

Clean Air Screen

G Inspect Muffler/Spark Arrester li_

NI Oil Rlter (if Ik#_1,2

Replace equipped)

E clean Engine Cooling Fins V'=

Replace Spark Plug I_ I_

Replace Air Filter Paper Cartddge

Replace Fuel Filter I_

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 o Service more often when operating in dirty or dusty conditions.

3 - If equipped with oil filter, change oil every 50 hours.

4 - Replace blades more often when mowing in sandy soil.

GENERAL RECOMMENDATIONS

The warranty on thistractor does not cover items that have

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must main-

tain tractor as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

5 - If equipped with adjustable system.

6 - Not required if equipped with maintenance-f ree battery.

7-Tighten front axle pivot bolt to 35 ft.-los, maximum.

Do not overtighten.

LUBRICATION CHART

@BEARING ZERK

Once a year you should replace the spark plug, clean (_

or replace air filter, and check blades and belts for CLUTCH

wear. A new spark plug and clean air filter assure PIVOT(S)

proper air-fuel mixture and help your engine runbetter

and last longer,

"FRONT WHEEL ®

BEARING ZERK

BEFORE EACH USE

•Check engine oil level.

•Check brake operation.

•Check tire pressure.

•Check operator presence and

interlock systems for proper operation.

•Check for loose fasteners.

®SAE 30 OR 10W30 MOTOR OIL

®GENERAL PURPOSE GREASE

®REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

14 DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILITIES

TRAILING MANDREL

EDGE UP ASSEMBLY

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at highspeed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

•Maintain proper air pressure in all tires (See =PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tiresfree of gasoline, oil, or insectcontrol chemi-

cals which can harm rubber.

• Avoid stumps, stones; deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are

working properly. If your tractor does not function as

described, repair the problem immediately.

•The engine should not start unless the clutch/brake

pedal is fully depressed and attachement clutch con-

trol is in the disengaged position.

•When the engine is running, any attempt bythe opera-

tor to leave the seat without first setting the parking

brake should shut off the engine.

•When the engine is running and the attachment clutch

is engaged, any attempt by the operator to leave the

seat should shut off the engine.

•The attachment clutch should never operate unless

the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades,

BLADE REMOVAL (See Fig. 9-)

•Raise mower to highest position to allow access to

blades.

• Remove hex bolt, lock washer and flat washer secur-

ing blade.

•Install new or resharpened blade with trailingedge up

towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY,

CENTER HOLEIN BLADE MUSTALIGN WITH STAR ON

MANDRELASSEMBLY.

Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

•Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

BLADE

FLAT WASHER

LOCK WASHER

HEX BOLT (GRADE 8)*

STAR

*A GRADES HEAT TREATED BOLT CAN BE

IDENTIRED BY SIX LINES ON THE BOLT HEAD.

FIG. 9

TO SHARPEN BLADE (See Fig. X2)

NOTE: We donotrecommendsharpeningblade-butifyou

do, be surethe bladeis balanced.

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a gdnding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with bal-

ancer.)

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

CENTER HOLE _// /

5/8" BO_ BLADE

OR PIN

BATTERY FIG. 10

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

•Keep battery and terminals clean.

•Keep battery bolts tight.

Keep small vent holes open.

•Recharge at 6-10 amperes for 1 hour.

CUSTOMER RESPONSIBILITIES

TO CLEAN BA'I-rERY AND TERMINALS

Corrosion and dirt onthe battery and terminals can cause the

battery to "leak" power.

•Open battery box door.

•DisconnectBLACKbatterycablefirst thenRED battery

cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

•Clean terminals and battery cable ends with wire brush

until bdght.

•Coat terminals with grease or petroleum jelly.

•Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hoursof

operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

After oil has drained completely, replace oil drain plug

and tighten securely.

Refill engine with oil through oil fill dipsticktube. Pour

slowly. Do not overfill. For approximate capacity see

=PRODUCT SPECIFICATIONS" on page 3 of this

manual.

Use gauge on oil fillcap/dipstick forchecking level. Be

sure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULL line on dipstick.

CAP/DIPS_CK

OIL DRAIN PLUG

ENGINE FIG. 11

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF, SG or SH. Select the oil'sSAE viscosity

grade according to your expected operating temperature.

SAE VISCOSITY GRADES

-20° 0" 30" 3,_" 40° 60*

-so. -_" .1_" a" ;o- 20. _"

TEMPERATURE RANGE AN'nCIPATEO BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these mulU-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least

once a year ifthe tractor isnot usedfor 25 hoursinoneyear.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 11)

Determine temperature range expected before oil change.

All oil must meet API service classification SF, SG or SH.

Be sure tractor is on level surface.

• Oil will drain more freely when warm.

Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

Remove drain plug.

AIR FILTER (See Fig. 12)

Your engine will not run properly using a dirty air filter.

Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100

hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

•Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

•Slide foam pre-cleener off cartridge.

•Wash it in liquiddetergent and water.

•Squeeze it dry in a clean cloth.

•Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

If very dirty or damaged, replace pre-cleaner.

•Reinstall pre-cleaner over cartridge.

•Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

•Remove cartridge nut.

•Carefully remove cartridge to prevent debds from en-

tering carburetor. Clean base carefully to prevent

debris from entering carburetor.

•CleancartridgebytappinggenUyonflatsurface. Ifvery

dirty or damaged, replace cartndge.

•Reinstall cartridge, nut, precleaner, cover and secure

with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE.

CUSTOMERRESPONSIBILITIES

COVER-

KNOB

CARTRIDGE

FOAM ' PAPER

_BASE CARTRIDGE

FIG. 12

CLEAN AIR SCREEN (See Fig, 13)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean witha wire brush

or compressed air to remove dirt and stubborn dried gum

fibers.

ENGINE COOLING FINS (See Fig. 13)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating.

• Remove screws from blower housing and lift housing

and dipstick tube assembly off engine.

• Cover oil fill opening to prevent entry of dirt.

•Use compressed air or stiff bristle brush tothoroughly

clean engine cooling fins.

• To reassemble, reverse above procedure.

MUFFLER

Inspect andreplacecorrodedmuffler andsparkarrester (if

equipped)as itcouldcreatea fire hazardand/ordamage.

SPARKPLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual

IN-LINE FUEL FILTER (See Fig. 14)

The fuel filter should be replaced once each season. If fuel

filter becomes clogged, obstructingfuel flow to carburetor,

replacement is required.

•With engine cool, remove filter and plug fuel line

sections.

• Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

•Be sure there are no fuel line leaks and clamps are

properly positioned.

•Immediately wipe up any spilled gasoline.

CLAMP

FU_ CLAMP

FILTER --

FIG. 14

SCREWS

\SLOWER HOUSING

SCREWS

DIPSTICK TUBE

ASSEMBLY

ENGINE COOLING RNS

SPARK

PLUG

FIG. 13

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign

matter.

•Keep finished surfaces and wheels free of all gasoline,

oil, etc.

Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.

Place gearshift lever In neutral (N) position.

• Place attachment clutch In "DISENGAGED" position.

•Tum ignition key "OFF" and remove key.

•Make sure the blades and all moving parts have completely stopped.

•Disconnect spark plug wire from spark plug and piece wire where it cannot come in contact with

plug.

TO REMOVE MOWER (See Fig. 15)

MowerwUl be easier to remove fromthe right sideof tractor.

•Place attachment clutch in =DISENGAGED" position.

•Move attachment liftlever forwardto lower mower to its

lowest position.

•Roll belt off engine pulley.

•Disconnect clutch rod from clutch lever by removing

retainer spring.

•Disconnect anti-sway, bar from chassis bracket by

removing retainer spnng.

•Disconnect suspension arms from rear deck brackets

by removing retainer spdngs.

Disconnect front links from deck by removing retainer

springs,

•Raise lift lever to raise suspension arms. Slide mower

out from under tractor,

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR,

REMOVED THE FRONT LINKS.

TO INSTALL MOWER (See Fig. 15)

Raise attachment lift lever to its highest position.

•Slide mower under tractor withdischarge guard to dght

side of tractor.

•Lower lift lever to its lowest position.

Install mower in reverse order of removal instructions.

CLUTCHROD

SUSPENSION

ARMS

ANTI-SWAY BAR

CLUTCH LEVER

RETAINER

ENGINE

PULLEY

SPRINGS

RETAINER

SPRINGS

(BOTH SIDES)

FIG. 15

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjustthe mower while tractor is parked on level ground or

driveway. Make sure tires are propedy inflated (See

=PRODUCT SPECIFICATIONS" on page 3 ofthismanual).

Iftires are over or underinflated, you will not propedy adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17)

•Raise mower to its highest position.

•At the midpoint of both sides of mower, measure height

frem bottom edge of mower to ground. Distance =A"on

both sides of mower should be the same or within 1/4"

of each other.

If adjustment is necessary, make adjustment on one

side of mower only.

•To raise one side of mower, tighten lift link adjustment

nut on that side.

•To lower one side of mower, loosen liftlinkadjustment

nut on that side.

NOTE: Each full turn of adjustment nutwill change mower

height about 1/8".

•Recheck measurements after adjusting.

BOTTOM EDGE

OF MOWER

TO GROUND

=E.

BOTTOM EDGE

OF MOWER

TO GROUND

FIG. 16

FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtain the best cutting results, the mower housing

should be adjusted sothat the front isapproximately 1/8" to

1/2" lower than the rear when the mower is in its highest

position.

Check adjustment on right side of tractor. Measure dis-

tance "D"directly infront and behind the mandrel at bottom

edge of mower housing as shown.

•Before making any necessary adjustments, check that

bothfront linksare equal in length. Both linksshould be

apprOximately 10-3/8".

•If links are not equal in length, adjust one link to same

length as other link.

•To lower front of mower loosen nut =E" on both front

links an equal number of turns.

•When distance =D" is 1/8" to 1/2= lower at front than

rear, tighten nuts "F" against trunnion on both front

links.

• To raisefront of mower, loosen nut"F" fromtrunnion on

both front links. Tighten nut =E" on both front links an

equal number of turns.

•When distance =D" is 118"to 112"lower at front than

rear, tighten nut=F"against trunnion on both front links.

Recheck side-to-side adjustment.

MANDREL

SUSPENSION ARM

LIFT LINK

ADJUSTMEN1

NUT

FIG. 17

FIG. 18

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

FRONT LINKS TRUNNION

NUT "E"

19 FIG. 19

SERVICE AND ADJUSTMENTS

WITH PARKING BRAKE "ENGAGED"

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 20)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake.

BELT REMOVAL

•Remove mower from tractor (See =TO REMOVE

MOWER" in this section of this manual).

•Work belt off both mandrel pulleys and idler pulleys.

•Pull belt away from mower.

BELT INSTALLATION

•Install new belt in reverse order of removal.

•Make sure belt is inall pulley grooves and insideall belt

guides.

•Install mower in reverse order of removal instructions.

IDLER

PULLEYS

MANDREL

PULLEYS

FIG. 20

TO ADJUST BRAKE (See Fig. 21)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stoppingdistance

at highspeed in highest gear, then brake must be adjusted.

•Depress clutch/brake pedal and engage parkingbrake.

• Measure distance between brake operating arm and

nut "A" on brake rod.

• If distance is other than 1-1/2", disengage parking

brake, loosen jam nut and turn nut "A" until distance

becomes 1-1/2". Retighten jam nut against nut "A".

Engage parking brake and recheck distance.

Road test tractor for proper stoppingdistance as stated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service center/department.

NUT "A"

JAMNUT

OPERATING

ARM

FIG. 21

TO REPLACE MOTION DRIVE BELT

(See Fig. 22)

Park the tractor on level surface. Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest.

• Remove mower (See =TO REMOVE MOWER" in this

section of this manual.)

•Remove belt from stationary idler and clutching idler.

•Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers.

•Pull belt toward front of tractor and remove downwards

from around engine pulley.

• Install new belt by reversing above procedure.

ENGINE'---

PULLEY

CLUTCHING

IDLER

STATIONARY I

IDLER

TRANSAXLE_

PULLEY "_

IFIG. 22

SERVICE AND ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straightforward, removesteer-

ingwheel and reassemble per instructionsinthe Assembly

section of this manual,

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 23)

Block up axle securely.

•Remove axle cover, retaining ringand washers to allow

wheel removal (rear wheel contains asquare key - Do

not lose).

•Repair tire and reassemble.

•On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

•Replace washers and snap retaining ring securely in

axle groove.

•Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

RETAINING WASHERS

SQUARE KEY_"_l"_"

[REAR WHEEL ONLY)

FIG. 23

TO START ENGINE WITH A WEAK BA'B'ERY

(See Fig. 24)

ate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be

recharged, if "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOU R TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USEYOURTRACTOR

BATTERY TO START OTHER VEHICLES.

TO A'I-I-ACH JUMPER CABLES

Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.

•Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER

•BLACK cable first from chassis and then from the fully

charged battery.

•RED cable last from both batteries.

POSITIVE • BATrERY

\NEG_,TIVETERMINAL

FIG. 24

TO REPLACE HEADLIGHT BULB

•Raise hood.

•Pull bulb holder out of the hole in the backside of the

grill.

•Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

•Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

•Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILLASSEMBLY

(See Fig. 25)

•Raise hood.

•Unsnap headlight wire connector.

•Stand infrent oftractor. Grasp hood at sides, tilttoward

engine and lift off of tractor.

To replace, reverse above procedure.

HOOD

HEADL,G.T

/L_ WIRE

_ _NNECTOR

FIG. 25

ii i i

SERVICE AND ADJUSTMENTS

ENGINE

TO ADJUST THRO'n'LE CONTROL CABLE

(See Fig. 26)

The throttle control has been preset at the factory and

adjustment should not be necessary. Chock adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

•With engine not running, move throttle control lever

from slow to choke position. Slowly move lever from

choke to fast position.

•Checkthatholes'A" lngovemorcontrolleverandhole

in governor plate line-up. If holes "A"are not aligned,

loosenclamp screw and move throttlecable untilholes

are aligned. Tighten clamp screw securely.

GOVERNOR

CONTROL PLATE

GOVERNOR

CONTROL LEVER

HOLES"A" CLAMP THROTTLE

SCREW CABLE

FIG. 26)

TO ADJUST CARBURETOR (See Fig. 27)

NOTE: The carburetor on this engine is lowemission. It is

equipped with an idle fuel adjusting needle with a limiter

cap, which allows some adjustment within the limits al-

lowed by the cap. Do notattempt to remove the limitercap.

The limiter cap cannot be removed without breaking the

adjusting needle.

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust-

ment may be required to compensate fordifferences in fuel,

temperature, altitude or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) de-

creases the supply of fuel to the engine giving a leaner fuel/

air mixture. Turning the idle mixture valve out (counter-

clockwise) increases the supply of fuel to the engine giving

a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT.

PRELIMINARY SETI'ING

Air cleaner assembly must be assembled to the carbu-

retor when making carburetor adjustments.

Be sure the throttle control cable is adjusted properly

(see above).

FINAL SE-I-FING

•Startengineandallowtowarmforfiveminutes. Make

final adjustments with engine running and shift/motion

control lever in neutral (N) position.

• Move throttle control lever to slowposition. With finger,

rotate and hold throttle lever against idle speed screw.

Turn idle speed screw to attain 1750 RPM.

• While still holding throttle lever against idle speed

screw, turn idle mixture valve full travel clockwise then

counterclockwise untilengine runs rough. Turn valve

to a point midway between those two positions. Re-

lease throttle lever.

ACCELERATION TEST

•Move throttle control lever from slow to fast position. If

engine hesitates or dies, turn idle mixture valve out

(counterclockwisa) l/Stum. Repeat test and continue

to adjust, if necessary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do not adjust -

damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

IDLE SPEED

SCR,W -- [ ggLE

IDLEM_IXTU RE__

VALVE WITH _

LIMITER

FIG. 27

STORAGE

ENGINEImmediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

lore.

CAUTION: Neverstorethetractorwith

gasoline in the tank inside s building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area.

• Clean entiretractor (See "CLEANING" inthe Customer

Responsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re-

placement instructions inthe Service and Adjustments

section of this manual).

•Lubricate as shown in the Customer Responsibilities

section of this manual.

•Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

•Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

Fully charge the battery for storage.

After a period of time in storage, battery may require

recharging.

To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see =TO

CLEAN BA'I-rERY AND TERMINALS in the Cus-

tomer Responsibilities section of this manual).

After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH ASCARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.

• Drain the fuel tank.

•Start the engine and let it run until the fuel lines and

carburetor are empty.

• Never use engine or carburator cleaner products in the

fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDER(S)

•Remove spark plug(s).

•Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignitionkey to"START" positionfor afewseconds

to distribute oil.

•Replace with new spark plug(s).

OTHER

Do not store gasoline from one season to another.

•Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

•If.possible, store your tractor indoors and cover it to

gwe protection from dust and dirt.

•Cover your tractor with asuitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

I I I I I I 1

TROUBLESHOOTING POINTS

I I

CAUSE CORRECTION

PROBLEM

Willnotstart

Hard to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

Excessive vibration

1. Out of fuel.

2. Engine not "CHOKED" properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air tilter.

6. Dirty fuel tilter,

7. Water in fuel.

8. Looseordamagedwiring.

9. Carburetoroutof adjustrnenL

10. Enginevalvesoutof adjustment.

1. Dirty air filter,

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged widng.

7. Carburetor out of adjustment

8. Engine valves out of adjustment.

1. Clutch/brakepedalnotdepressed.

2. Attachmentdutch is engaged.

3. Weak or dead battery.

4. Blownfuse.

5. Corrodedbatteryterminals.

6. Loose ordamagedwidng.

7. Faultyignitionswitch.

8. Faultysolenoidorstarter.

9. Faultyoperatorpresenceswitch(as).

1, Weak or dead battery.

2. Corroded battery terminals,

3. Loose or damaged widng.

4. Faulty solenoid or starter.

1. Cutting too much grass/too fast.

2. ThrottJein =CHOKE. position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil,

6. Faulty spark plug.

7. Dirty fuel tilter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air scrasnifins.

12, Didy/clngged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustmanL

15. Engine valves out of adjustment.

1. Worn.bentorloose blade.

2. Bentblade mandrel.

3. Loose/damagadpart(s).

1. Fillfuel tank.

2. See =TOSTART ENGINE" inOperationsection.

3. Wait severalminutesbeforeattemptingto start.

4. Replacesparkplug.

5. Clean/replaceairfilter.

6. Replacefuel filter.

7. Drainfuel tankand carburetor,refilltank with fresh

gasolineandreplacefuelfilter.

8. Checkall wiring.

9. See =ToAdjustCarburetor"in ServiceAdjustments

section.

10. Contactan authorized servicecanter/departmant.

1. Clean/repleceairfilter.

2. Replacesparkplug.

3. Rechargeorreplacebattery.

4. Replacefuel filter.

5. Drainfueltank and refillwithfreshgasoline.

6. Checkallwiring.

7. See =ToAdjustCarburetor";nServiceAdjustments

section.

8. Contactan authorizedservicecanter/departmant.

1. Depress cfutchrorake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuss.

5. Clean battery terminals.

6. Check all wiring.

7, Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact an authorized service center/department.

1. Rechargeor replacebattery.

2. Cleanbatteryterminals.

3. Checkall widng.

4. Check/replacesolenoidorstarter.

1. Set in =Higher Cut" position/reduce speed,

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/replace air filter.

5, Check oil level/changa oil.

6. Clean and rsgap or change spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill with fresh gasoline.

9. Drain fuel tank and carbure_r, refill tank with fresh

gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.

11, Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

t 4. See =To Adjust Carburetor" in Service Adjustments

section.

15. Contact an authorized service center/department.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged pads.

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine continues to run

when operator leaves seal

with attaohment clutch

engaged

Poor cut -uneven

"Mower blades will not

•rotate

Poor grass discharge

Headlight(a) not working

(if so equipped)

Battery will not charge

Engine "backfires"

when turning englne

"OFF"

1. Faulty operator-safety presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bunt blade mandrel,

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Obstructionindutch mechanism.

2. Worn/damagedmowerddvebelt.

3. Frozenidlerpulley.

4. Frozenblademandrel.

1. Engine speed too slow,

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure,

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and bash under mower.

8. Mower ddve belt worn.

9. Blades impropedy installed.

10. Improper blades used,

11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Switch is "OFF".

2. Bulb(s) burned out,

3. Faulty light switch,

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery ceil(s),

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

1. Enginethrottlecontrolnotset at "SLOW"

positionfor 30 secondsbeforestoppingengine,

Check wiring, switches and connections. If not

corrected, contact an authodzed service center/

department.

1. Replace blade. TightenbladepolL

2. Levelmowerdeck.

3. Cleonundersideof mower housing.

4. Replace blademandrel.

5. Clean aroundmandrelsto openventholes.

1. Removeobstruction.

2. Replace mower drivebelt.

3. Replace idlerpulley,

4. Replace blademandrel.

1. Place throtlle control in "FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolL

7. Clean ur)dsrside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

1. Turn switch"ON'.

2. Replace bulb(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replacebattery.

2. Check/cleanallconnections.

3, Replaceregulator.

4. Replaceaifemator.

1. Move throttle control to "SLOW" position and allow

to idle for 30 seconds before stopping engine.

ii¸ lii] f_ _ _l,lkJ, l_ j._._, ,_, _. L, _, , , Lj Ii

SERVICE NOTES

•I•i I i

SCHEMATIC

TRACTOR - - MODEL NUMBER 944.609040

BATTERY

(

)

IGNITION SWITCH

RED

WHITE

POSITION CIRCUIT "MAKE"

OFF M÷G+A1 i NONE I

RU , HTI=-A,I I

RUN B+AI NONE I

START B+S+A1 NONE

FUSE30AMP.

BLAC_

BLACX

HOUR

METER

(OPTIONAL)

BLACK

¢ -- --i

____.,,_FUELI

FUELSHUT-OFF

SOLENOID I

ORANGE

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

REDSTARTER

BLACK

SEATSWITCH

(NOTOCCUPIED)

-IIi_I ........ i__I

GROUNDING

CONNECTOR

(_ IGNITIONUNIT

ASPARK

PLUG L

_GAP F

I (2 PLUGS ON

TWIN CYL. ENGINES)

CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN, • 3600 RPM

3 AMP DC O 3G00 RPM (CHARGING SYSTEM DISCONNECTS[

REEO t_

_,_ s#_TE_o=P_

--'4VOLTSAC MIN ; 3_RPM(L_HTSO_F)

BROWN

HEADLIGHTS

WILL DIM. AS THE ENGINE IS 0" _:_ /-_

SPEEDED UP, THE LIGHTS NON-REMOVABLE REMOVABLE

WILL BECOME THEIR BRIGHTEST. CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.609040

ELECTRICAL

LI _\

I I

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.609040

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 144925

2 74760412

8 156417

16 153664

19 STD551125

20 73350400

21 166181

22 4152J

24 4799J

25 146147

26 166180

27 73510400

28 4207J

29 121305X

30 163968

33 140403

40 166151

41 71110408

42 131563

43 145673

44 73640400

45 121433X

52 141940

70 166659

Battery 12 Volt 25 Amp

Bolt Hex Hd 1/4-20unc X3/4

Case Battery

Switch Interlock Push -In

Washer Lock 1/4

Nut Jam Hex 1/4-20 Unc

Harness Asm Light W/4152J

Bulb Light #1156 .

Cable Battery 6 Ga 11 red

Cable Battery 6 Ga w/16 wire,red

Fuse 15 AMP

Nut Keps Hex 1/4-20 Unc

Cable Ground 6 Ga 12" black

Switch Plunger Nc Gray

Switch Ign Delta Push-In

Key Ign

Harness lg_

Bolt BIk Fin Hex 1/4-20 X 1/2

Cover Terminal Red

Solenoid

Nut Keps BIk Hex 1/4-20 unc

Ammeter Rectangular 6 Amp

Protection Wire Loop

Harness Eng B&S

NOTE: All component dimensions give in U.S. inches

1 inch = 25,4 mm.

REPAIR PARTS _ACTOR - - MODEL NUMBER 944.609040

CHASSIS AND ENCLOSURES

21 22

25 :

161

33 10

REPAIR PARTS

TRACTOR -- MODEL NUMBER 944.609040

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1165480

2 140356

317490612

4STD551025

5 155272

6155924X012

7126842X

8 155138

9 166322X010

10 STD533710

11 155927

13 155934X010

14 17490608

15 74180512

16 STD541431

17 154989X558

18 126938X

19 17411310

21 122933X

22 124479X

24 STD523710

25 19131312

26 STD541437

28 140135X428

29 124029X599

30 166884X558

31 136619

33 145244X558

34 145243X558

35 STD533707

37 17490508

38 139886

39 139887

54 161464

140 158418

145 156524

161 161547

-- 5479J

Chassis

Drawbar Stretch

Screw Thdrol 3/8-16 x 3/4 Ty-tt

Washer 13/32 x3/4 x 16 Ga.

Bumper Hood/Dash

Saddle

Shield, Heat, Hood

Clip Retainer Slide-On

Dash Silkscreened

Bolt Carriage 3/8-16 x 1

Panel Dash Lh

Panel Dash Rh Slkscr

Screw Thdrol 3/8-16 x 112Ty-tt

Screw Mach Trhd 5/16-18 unc x 3/4

Nut Keps 5/16-18

Hood Asm Pnt Weld Slpe

Bumper Hood

Screw

Rivet Ratchet Nylon

Washer Nylon BIk 28 x 75 x 19

Bolt Fin Hex 3/8-!6 x 1 Gr. 5

Washer 13/32 x 13/16 x 12 Ga

Nut Lock Hex w/Ins 3/8-16

Grille Black

Lens Headlight Bar Clear

Fender Pnt

Bracket Pnt Fender

Footrest Pnt Lh

Footrest Pnt Rh

Bolt Carriage 3/8-16 x 3/4

Screw Thdrol 5/16-18 x 1/2

Bracket Asm. Pivot LH

Bracket Asm. Pivot RH

Screw Hex Wshd 8-18 x 718

Bracket Suspension Front

Rod Pivot Chassis/Hood

Extrusion Hood

Plug Button Black

NOTE: All component dimensions given in U.S. inches

1inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.609040

DRIVE

51 5

150

_48

151

25 .J

29 26

REPAIR PARTS

TRACTOR - -MODEL NUMBER 944.609040

DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

2 146682

3 123666X

4 12000028

5 121520X

6 17490512

7 162240

8 131679

10 STD561210

11 105701X

12 19151216

13 74550412

14 STD551125

18 STD523710

19 STD541437

21 106933X

22 130804

24 STD541237

25 106888X

26 STD551037

27 STD561210

28 145204

29 124236X

30 130807

31 127275X

32 STD523107

34 155071

35 120183X

36 STD551062

37 STD571810

38 131494

39 STD523727

40 4470J

41 165838

Transaxle (See Breakdown) 42 19131312

Peerless Model 206-545C 47 127783

Spring Extension Brake 48 154407

PulleyTransaxle 18" tires 49 123205X

RingRetainer # 5100-62 50 STD523715

Strap Torque Rh Pnt BIk 51 STD541437

Screw Thdrol 5116-18 X 3/4 Tyt 52 STD541431

Plate Pnt Rod Shift T/a (blk) 53 105710X

Rod Shifter Black(dana) 55 105709X

Pin Cotter 1/8 x I 56 STD523712

Washer Plate Shf 388 Sq Hole 57 130801

Washer 15/32 X 3/4 X 16ga . 58 127274X

Bolt 1/4-28 UNF Gr. 8 W/Patch 69 140312

Washer Lock Hvy Helical 1/4 61 17490612

Bolt Fin Hex 3/8-16 UNC x 1 Gr. 5 62 8883R

Nut Lock Hex 3/8-16 63 140186

Knob Rd 1/2-13 PlstcThds BIk 64 71170764

Rod Brake Lt 65 STD551143

Nut Hex Jam 3/8-16 66 154778

Spring Rod Brake 2 00 Zinc 70 134683

Washer 13/32 x 13/16 x 16 Ga. 72 19132012

Pin Cotter 1/8 74 137057

Rod Brake Parking Lt/Yt 75 121749X

Cap Parking Brake Red 76 STD581075

Bracket Transmission 77 123583X

Keeper Belt Lh Lt 14 Ga 78 121748X

Bolt Hex Hd.5/16-18 x 3/4 79 2228M

Shaft Asm Pedal Foot 96 4497H

Beadng Nylon BIk 629 Id 112 19091210

Washer 21/32 x t x 16 Ga. 113 127285X

Roll Pin 3/16 x 1" 116 72110610

Pulley Idler Flat 145 74490540

Bolt Fin hex 3/8-16 x 2 3/4 150 165850

Spacer Split 395 X 59 Bzp 151 19133210

Keeper Belt Idler

Washer 13/32 X 13/16 X 12 Ga

Pulley Idler V Groove Plastic

Bellcrank Clutch Grad Drv Stl

Retainer Belt Style Spring

Bolt Hex Hd 3/8-16 x 1 112

Nut Crown Lock 3/8-16

Nut Crown Lock 5/16-18

Link Clutch 7 66

Spring Return Clutch 6 75

Bolt Fin Hex 3/8-16 x I 114

V-belt Ground Drive 95 30

Keeper Belt Rh Lt Pnt/zinc 16g

Keeper Belt Chassis Span Ctr.

Screw Thdrol 3/8-16x3/4 Ty-tt

Cover Pedal BIk Round

Pulley Engine

Bolt, Hex 7/16-20 x 4 Grade 5

Washer, Lock, Hvy Hlcl Spring 7/16

Keeper Belt Engine FIproof

Guide Belt Dr Mower Rh

Washer 13/32 X 1-1/4 X 12 Ga

Spacer Axle

Washer 25/32 X 1 1/4 X 16 Ga

E Ring

Key Square 2 0 X 1845/1865

Washer 25/32 X 1 518X 16ga

Key, Woodruff #9 3/16 x 3/4

Retainer Spring

Washer 9/32 X 3/4 X 10 Ga

Strap Torque LH

Bolt, Rdhd Sqnk 3/8-16 x 1.25

Bolt Hex Flghd 5116-18 x Gr. 5

Bushing Bellcrank

Washer 13/32 x 2 x 10 Ga.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - -MODEL NUMBER 944.609040

STEERING ASSEMBLY

,"--"--42

117

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.609040

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768

2 154427

3 156483

4 157473

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 156438

11 STD551137

13 154779

15 73901000

17 156545

18 57079

19 160395

22 165857

23 165851

25 154406

26 126847X

27 136874

28 19131418

29 17490612

3O STD561210

32 130465

36 155099

37 152927

38 139769

39 19133808

40 STD541537

41 104820X

42 124417X

43 121749X

48 121232X

47 6855M

62 167903

65 154780

66 154404

67 74781044

88 154429

79 19132012

60 74950612

Wheel Steering Auto Black

Axle Asm Front

Spindle Asm Lh

Spindle Asm Rh

Bearing Race Thrust Harden

Washer 25/32 X 1 5/8 X 16ga

Washer 27/32 X 1 1/4 X 16 Ga

Ring Klip #t5304-75

Bearing Col Strg BIk

Link Drag Extended

Lockwasher Spr. 3/8

Spacer Bearing Axle Front

Locknut Flange 5/8-11 Unc

Shaft Asm Strg 5/8X 15 19 Lt

WasherThrust 515x 750x 033

Support Shaft

Screw hex Wsh Hd Torx

Shaft Asm Pittman

Bracket Steering

Bushing Rod Tie BIk Lt

Gear Sector

Washer 13/32 X 7/8 X 16ga

Screw Thdrol 3/8-16x3/4 Ty-tt

Pin Cotter

Rod Tie Wire Form 19 75 Mech

Bushing Strg 5/8 Id Dash

Screw l-r #10-32 x 5x 3/8 Flange

Insert Cap Strg

Washer 13/32 X 2-3/8 X 8 Ga

Locknut Center 3/4-24

ArJaptor Wheel Strg 640/635id

Boot Shaft Steering

Washer 25/32 X 1 1/4 X 16 Ga

Cap Spindle Fr Top BIk

Fitting Grease

Kit Steering Assembly Service

Spacer Axle

Bearing Arm Pittman

Bolt Fin Hex 5/8-11 UNC x 2-3/4

Brace Axle

Washer 13/32 x 1 1/4 x 12 Ga

Bolt Hex Nylon 3/8-16 x 3/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.609040

SEAT ASSEMBLY

KEY PART

NO. NO.

1140122

2140551

3 STD523710

419131610

5145006

6 STD541437

7 124181X

8 17490616

9 19131614

10 155925

11 166369

12 121246X

DESCRIPTION

Seat

Bracket Pnt Pivot Seat (blk)

Bolt Fin Hex 3/8-16 x 1

Washer 13/32 X 1 X 10 Ga

Clip Push-In Hinged

Nut Lock Hex 3/8-16

Spring Seat Cprsn 2 250 BIk Zi

Screw Thdrol 3/8-16 X 1 Ty-tt

Washer 13/32 X 1 X 14 Ga

Pan Pnt Seat (blk)

Knob Seat Adj Wingnut

Bracket Pnt Mounting Switch

KEY PART

NO. NO. DESCRIPTION

13 121248X

14 72050412

15 134300

16 121250X

17 123976X

21 153236

22 STD541431

24 19171912

25 127018X

Bushing Snap BIk Nyl 50 Id

Bolt Rdhd Sht Nk 1/4-20x1-1/2

Spacer Split 28 X96 Yel Zinc

Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoulder 5/16-18 Unc BIkz-2A

Nut Lock 5116-18

Washer 17/32 X 1-3/16 X 12 Ga

Bolt Shoulder 5/16-18 X 62

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

DECALS

TRACTOR - - MODEL NUMBER 944.609040

20_

t3 10 16

KEY PART

NO. NO.

1157163

9 163204

10 157140

11 101892X

12 146046

13 163249

14 160396

15 137259

DESCRIPTION

Decal Oper Sdl P/L Gear Dr E/F

Decal Fender Craftsman White

Decal Caution English/French

Decal Clutch/brake English/French.

Decal V-belt Dr Sch Tractor E

Decal Panel Dash

Decal V-belt Schematic 42"eng

Decal Warning Multi-Language

KEY PART

NO. NO.

16 149517

17 133179

20 273511

-- 157199

-- 138311

-- 168506

-- 168507

DESCRIPTION

Decal Battery Danger/Poison

Decal Mower QC

Decal HP Engine

Pad Footrest Genedc Sq

Decal Lift Handle

Manual Owners English

Manual Owners French

WHEELS & TIRES

4,10

KEY PART

NO. NO. DESCRIPTION

1 59192

265139

3106222X

459904

5106732X427

6278H

7 9040H

8 106108X427

9 106268X

10 7152J

11 104757X

- - 144334

Cap Valve Tire

Stem Valve

Tire F Ts 15 X 6 0 - 6 Service

Tube Front (Service Item Only)

Rim Asm 6"front White Service

Fitting Grease (Front Wheel Only)

Bearing Flange (Front Wheel Only)

Rim Asm 8"rear White Service

Tire R Ts 18x9.5-8 C Service

Tube Rear (Service Item Only)

Cap Axle BIk 1 50 X 1 00

Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.609040

ENGINE

38 78

KEY

NO.

PART

NO.

162144

17720410

137352

165291

13280324

13200300

STD551237

159880

137180

109202X

158990

123487X

OPTIONAL EQUIPMENT

Spark Arrester

DESCRIPTION

Control Throt Rh BIk Pd115 10

Screw Hex Thd Cut 1/4-20x5/8 T

Engine (See Breakdown) Briggs

Model 287707-1255-E1

Muffler Exhaust B&s Lt

Gasket 1 313 Id Tin Plated

Nipple Pipe 3/8 Npt X 3"

Elbow Std 90 Degree 3/8-18 Npt

Washer Lock Ext Tooth 3/8

Shield Browning/Debris Guard

Arrestor Spark

Tank Fuel 1 25 Fr

Cap Asm Fuel

Clamp Hose BIk 38

KEY PART

NO. NO. DESCRIPTION

35 17490512

37 137040

38 ---

40 124028X

44 17490412

46 19091416

62 STD551131

72 71070512

78 17490620

81 128861

Screw Thd rol 5/16-18 x3/4 TyT

Line Fuel 20"

Plug Oil Drain (Order From Engine

Manufacturer)

Bushing Snap Nyl BIk Fuel Line

Screw Hexwsh Thdrol 1/4-20x3/4

Washer 9/32 X 718X 16ga

Washer Lock Hvy Hlcl Spr 5/16

Screw Hexhd Cap 5/16-18x3/4

Screw Thdrol 3/8-16xl -1/4 Tytt

Nut Flange 1/4-20 Starter Nut

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

MOWER LIFT

TRACTOR - - MODEL NUMBER 944.609040

4 6

32 19

15 . ,_0 161718 20

KEY

NO.

PART

NO.

159460

159474

105767X

STD581062

19211621

120183X

125631X

122365X

139865

139866

STD624008

DESCRIPTION

Wire Asm Inner/Sprg W/Plngr LT

Shaft Asm Lift

Pin Groove

ERing #5133-62

Washer 21/32 x 1 x 21 Ga.

Bearing Nylon

Grip Handle Fluted

Button Plunger Red

Link Lift Lh

Link Lift Rh

Retainer Spring

KEY PART

NO. NO. DESCRIPTION

15 127218

16 73350800

17 130171

18 73680800

19 139868

20 163552

31 140302

32 73540600

Link Front

Nut Jam Hex 1/2-13 Unc

Trunnion BIk Zinc

Nut, Crownlock 1/2-13 Unc

Arm Suspension Rear

Retainer Spring

Bearing Pvt Lift Sphedcal

Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.609040

MOWER DECK

76 77

75"

I 43

58 3_

>21

28 \

29 27

REPAIR PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER 944.609040

KEY PART

NO. NO.

1164961

2 STD533107

3 138017

4 138440

5 STD624008

6 130832

8 850857

9 STD551137

10 140296

11 134149

.°

138498

139775

138971

12 129895

13 137645

14 128774

15 110485X

16 140329

17 72110610

18 STD533106

19 132827

20 159770

21 STD541431

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968

28 19111016

29 131491

30 157722

31 129963

32 153535

33 137266

34 STD533717

35 133835

36 131494

37 STD551037

DESCRIPTION

Housing Assembly, 42"

Bolt 5/16-18 x 3/4

Bracket Asm Fr. Sway Bar 3/42

Bracket Asm Deck 42" Sway Bar

Retainer Spring

Arm, Suspens=on, Rear

Bolt 3/8-24 x 25 Grade 8 patched

Washer, Lock 3/8

Washer, Hardened

Blade, Mulching 42" Std (Originally

equiped with)

(Following Blades are Optional)

Blade Mower 42" Hi-Lift Std ( For

better bagging, especially in wet

conditions)

Blade Mulching Premium 42" (For

better wear when mulching)

Blade Mower 42" Hi-Lift Premium

(For better wear when bagging in

heavy or wet conditions)

Bearing, Ball #6204

Shaft Assembly, Mandrel, Vented

Housing, Mandrel, Vented

Bearing, Ball, Mandrel

Stripper, Vented Mower Deck

Bolt, Rdhd Sqnk 3/8-16 x 1-1/4

Bolt, Carriage 5/16-18 x 5/8

Bolt, Shoulder

Baffle, Vortex

Nut Crownlock 5/16-18

Stiffener Bracket

Bracket, Deflector Mower 42"

Cap, Sleeve 80 x 112 BIk Mower

Spring, Torsion, Deflector 252

Nut, Push Phos & Oil

Shield, Deflector 42" BIk

Washer 11132 x 518 x 16 Gauge

Rod, Hinge 42" 6 75 WIG

Screw Thdrol Rolling Washer Head

Washer, Spacer Mower Vented

Pulley, Mandrel

Nut, Toplock 9/16

Bolt Rdhd 3/8-16 x 1 3/4

Fastener, Christmas Tree

Pulley, Idler, Flat

Washer 13/32 x 13116 x 16 Gauge

KEY PART

NO. NO. DESCRIPTION

40 STD541437

41 133551

43 140083

44 140088

45 STD624003

46 137729

48 133944

49 155066

50 131340

51 STD541410

52 139888

53 131845

54 133943

55 155046

56 122052X

58 140086

59 141043

67 162113

68 144200

71 142427

72 131870

73 127847

74 121748X

75 12000029

76 128903

77 127845

78 160571

79 127498

80 153701

81 STD541237

82 142028

83 120958X

84 156084

85 72140620

92 STD541437

128 153390

132 19132203

141 6266H

-- 130794

164963

Nut Crownlock 3/8-16

Rod, Pivot, with Nibs

Rod, Clutch, Secondary, with Nibs

Guard, Mandrel, LH

Retainer Spring 1"

Screw, Thdrol 1/4-20 x 5/8 T

Washer, Hardened

Roller Assembly, Cam Follower

Bolt, Shoulder #10-24 Grade 5

Locknut #10-24

Bolt, Shoulder 5116-18 UNC

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idler

Spacer, Retainer

Spring Torsion Brakes

Guard TUV Idler

Knob Custom Oval

V-Belt, 42" Mower

Rod, Clutch, Primary

Spring, Retainer

Arm, Clutch, Secondary

Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip

Bolt, Shoulder 3/8-16 UNC x 1.44

Keeper, Spring

Arm, Clutch, Primary

Bushing, Large, Brass

Spring, Mower Clutch

Nut Hex Jam 3/8-16 UNC

Trunnion Adj

Washer, Sintered

Keeper, Belt, Idler

Bolt, Carriage 3/8-16 x 2-1/2

Nut, Lock Hex w/Ins 3/8-16 UNC

Washer, Felt

Spacer Washer 13/32 ID x 1-3/8

OD x 1/4

Washer Thrust .75 x 1.230

Mandrel Assembly (Includes Key

Numbers 8-10,12-15, 31 and 33)

Mower Deck, Complete

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - -MODEL NUMBER 944.609040

PEERLESS PMST TRANSAXLE - MODEL NUMBER 206-545C

O.-27

70_

157

426

150

58 59

48 29

157

41A _/

42A

NUMBERSHERE

REPAIR PARTS TRACTOR --MODEL NUMBER 944.609040

PEERLESS PMST TRANSAXLE -MODEL NUMBER 206-545C

KEY PART KEY PART

NO. NO. DESCRIP'I'.ION NO. NO. DESCRIPTION

1772147

2 780066A

3 770128

4 776395

5 776409

6778364

6A 778369

7 778330

8 792180

6A 792047

9 764352

10 784378

11 778334

12 778309

13 778368

14 778368

15 778370

17 786188

18 786102

20 792077A

2! 792076

22 792079

25 792073A

25A 792177

26 792125

27 792035

28 788040

29 780072

29A 780160

29B 780051

29C 780199

30 780108

31 780001

31A 780195

32 788083

34 780194

35 780193

35A 780197

36 790075

37 790007

38 799021

39 786026

40 792076A

Transaxle Cover 41A 790079

Needle Bearing 5/8' 42 792073A

Transaxle Case 42A 792085A

Countershaft 43 792075

Output Shaft 44 790025

Spur Gear (38 teeth) 45 786066

Spur Gear (15 teeth) 46 786086

Spur Gear (11 teeth) 47 774690

Shift Key 46 774691

Woodruff Key #9 49 778356

Shift Collar 50 778338

Shift Rod & Fork 51 778354

Bevel Gear (30 teeth) 52 778352

Input Bevel Pinion (13 teeth) 53 778350

Bevel Gear (13 teeth) (Include. 14) 54 778346

Bevel Pinion (13 teeth) (Include. 13) 56 778355

Ring Gear (43 teeth) 57 778337

Drive Pin 68 778353

Spacer 1.130 X .695 59 778351

Ba_ 5/16" dis 60 778349

Set Screw 3/8 - 16 x 3/8" 61 778345

Spdng .310 OD x.625 L 65 780189

Screw 1/4 - 20 x 1-114" 66 776422

Screw 114-20 x 1-3/8" 67 776396

Retaining Ring (pkg of 2) 69 792170

Retaining Ring 70 786187

Retaining Ring 71 788069

Thrust Washer .627 ID x .031W 71B 788092

Thrust Washer .762 ID x .031W 76 780090

Thrust Washer .782 ID x .031W 77 788078A

Anti-Rotation Washer .632 79 792144

Cup Washer 1.127 ID x.032W 82 778333

Flat Washer .750 ID x .056W (Use 83 778338

As Needed) 85 792154

Flat Washer .750 ID x .062W 87 788089A

Oil Seal 5/8" 150 788093A

Bushing .563 157 788088A

Flanged Bushing 5 /8" ID 180 730229A

Flanged Bushing .751 900 794712

Brake Disk

Brake Pad Plate

Brake Pad (pkg of 2)

Dowel Pin

Flat Washer .312 ID x .059W

Brake Lever

Soraw 1/4 -20 x 1-1/4"

Screw 1/4 -20 x 2 1/4"

Locknut 5 /16 - 24

Brake Pad Holder

Spacer .2625 x 1.0

Brake Lever Bracket

Axle (11-15/16" Long)

Axle (16 -1/2" long)

Spur Gear (29 teeth)

Spur Gear (27 teeth)

Spur Gear (23 teeth)

Spur Gear (19 teeth)

Spur Gear (16 teeth)

Spur Gear (15 teeth)

Spur Gear 11 teeth)

Spur Gear 13 teeth)

Spur Gear 17 teeth)

Spur Gear (21 teeth)

Spur Gear (24 teeth)

Spur Gear (25 teeth)

Flat Washer .563 ID x .062W

Input Shaft

Shifter & Brake Shaft

Retaining Ring

Spacer .890

Square Cut Ring

"O" Ring

Flat Washer 1.128 ID x .058W

Inverted Retaining Ring

Spring .430 OD x .5000 L

Bevel & Spur Gear (30 & 13 teeth)

S_ur Gear (27 teeth)

Od Fill Plug

Oil Seal 9116"

Liquid Gasket RTV Silicone

Oil Seal 3/4"

Gear Oil 80W90

Replacement MST - 206-545C

Transaxle

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.609040

BRIGGS & STRAI-rON ENGINE - - MODEL NUMBER 287707, TYPE NUMBER 1255-E1

552

9634A

634A

635 337

562

lit REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL

166

1026

_13

1023

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.609040

BRIGGS & STRA'R'ON ENGINE - - MODEL NUMBER 287707, TYPE NUMBER 1255-E1

127 138 106 987 95 117 634

121 CARBURETOR OVERHAUL KIT

51 27

"k REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAl-

127 T._. __

LOCATION

1033 VALVE OVERHAUL KIT

142

1270

186A_

138 _)

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.609040

BRIGGS & STRATTON ENGINE --MODEL NUMBER 287707, TYPE NUMBER 1255-E1

523

423

_524

7271

3 20 634A 842 524 868 868A

358 GASKET SET

1O138

137

977 CARBURETOR GASKET SET

467

171 _535

445

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.609040

BRIGGS & STRATTON ENGINE - - MODEL NUMBER 287707, TYPE NUMBER 1255-E1

729

728

265

615

1019 LABEL KIT I : 24O

11036 LABEL KIT- e, lsSloNsI,_

II0U OWNen MANUALI

783

311

801

1090

REPAIR PARTS

TRACTOR --MODEL NUMBER 944.609040

BRIGGS & STRATrON ENGINE --MODEL NUMBER 287707, TYPE NUMBER 1255-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1496412

2 399265

3 391086

4 494238

5495858

7 272614

8495735

9 27803

10 94621

11 281246

12 271916

271997

271996

13 94728

15 94239

16 495162

94196

20 291675

22 94624

23 492326

24 222698

25 495860

495977

495978

495979

26 495854

495852

495851

495855

27 263129

28 498319

29 494504

495490

32 94695

32A 94648

33 495856

34 495857

35 262811

37 224502

40 224641

45 262411

46 496884

51 272465

52 272569

53 94637

73 224948

75 225136

78 94626

BCylinderAssembly 93 281346

earing, Cylinder 94 498030

* Seal, Oil 95 94098

Base, Engine 98 495800

Head, Cylinder 104 231789

*** Gasket, Cylinder Head 105 231855

Breather Assembly 106 231854

* Gasket, Valve Cover 108 224540

Screw, Sems 111 262719

Tube, Breather 117 232118

* Gasket, Crankcase Cover, 1/64" 232119

* Gasket, .Crankcase Cover, .005" 121 499233

* Gasket, Crankcase Cover, .009" 123 94913

Screw, Cylinder Head 125 499153

Plug, Oil Drain 127 ---

Crankshaft 130 224539

Timing Gear Key 131 494379

* Seal, Oil 133 494381

Screw, Seres, Base Mounting 137 281165

Flywheel and Ring Gear Assembly, 138 281164

Magneto 141 495931

Key, Flywheel 142 232117

Piston Assembly, Standard Size 164 214047

Piston Assembly, .010" Oversize 166 94555

Piston Assembly, .020" Oversize 171 281051

Piston Assembly, .030" Oversize 186A 493496

Ring Set, Piston, Standard Size 187 492790

Ring Set, Piston, .010" Oversize 188 94627

Ring Set, Piston, .020" Oversize 192 492160

Ring Set, Piston, .030" Oversize 201 262767

Lock, Piston Pin 209 260695

Pin Assy., Piston, Standard Size 216 262766

Rod Assembly, Connecting 219 490815

Rod Assembly, Connecting, 222 495611

.020" Undersize Crankpin Bore 224 94729

Screw, Hex Washer Head, 1-57/64 225 495157

Screw, Hex Washer Head, 1-5/8 227 493935

Valve, Exhaust 230 94927

Valve, Intake 232 262785

Spring, Valve 238 262836

Guard, Flywheel 240 394358

Retainer, Valve Spring 265 221535

Tappet, Valve

Gear, Cam

.... Gasket, Carburetor

(Carburetor to Elbow)

*** Gasket, Carburetor

(Elbow to Cylinder)

Stud, Carburetor Mounting

Screen, Flush Rotating

Washer, Spring

Screw, Sems

Bushing, Throttle Shaft

Valve, Needle

** Screw, Throttle

Screw, Idle Speed

** Pin, Float Hinge

** Valve Float

** Seat, Inlet Valve

Valve, Choke

Spring, Choke

Jet, Main (Std.)

Jet, Main (Hi-AIt.)

Carburetor Overhaul Kit

Screw, Elbow Mounting

Carburetor Assembly

** Plug, Welch (Sold in Kit Only)

Valve, Throttte

Shaft and Lever, Throttle

Float, Carburetor

.... Gasket, Float Bowl

.... Washer, Bowl

Shaft and Lever, Choke

Nozzle, Carburetor

Elbow, Carburetor

Stud, Rocker Arm

Nut, Air Cleaner Mounting

Elbow, Fuel Pipe

Line, Fuel (11" Long, Cut to Suit)

Screw, Hex Head, 314

Screw Assembly, Rocker Arm

Link, Governor

Spring, Governor

Link, Choke

Gear, Governor

Plate, Governor Control

Screw, Sems, Air Cleaner

Crank, Governor

Lever Assembly, Governor

Washer, Governor Crank

Spring, Governor Link

Cap, Valve

Filter, Fuel (In Fuel Line)

Clamp, Casing

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

*Included In Gasket Set (495993)

** Included In Carburetor Kit (499233)

*** Included In Both Gasket Set (495993) and

Valve Overhaul Kit (495992)

.... Included In Gasket Set (495993), Carburetor Kit

(499233) and Carburetor Gasket Set (494385)

REPAIR PARTSTRACTOR - - MODEL NUMBER 944.609040

BRIGGS & STRATrON ENGINE - - MODEL NUMBER 287707, TYPE NUMBER 1255-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION"

284 94704 " Screw, Hex Head 741 262932

294 810068 Screw, Set 757 213998

304 496318 Housing, Blower 758 399891

305 94786 Screw, Hex, Head, 759 298909

Blower Housing Mounting 761 94593

306 225020 Shield, Cylinder 783 280104

307 94930 Screw, Cylinder Shield 801 394856

309 497595 Motor, Starter 802 497605

310 497602 Bolt, Thru 803 497604

311 497608 Brush Set 842 270920

333 495859 Armature Magneto 847 496415

334 94731 Screw, Sems, Armature Mount ng 851 493880

337 491055 Plug, Spark : 868 494435

346 93705 Screw, Hex Head 868A 272610

356 497708 Wire Assembly 871 262835

356A 497671 Wire, Stop 872 281104

356B 494705 Wire Stop 875 495862

358 495993 Gasket Set 877 393456

363 19203 Puller, Flywheel 947 497672

383 89838 Wrench, Spark Plug 965 94108

423 94903 Screw, Seres 975 495933

445 496894 Cartridge, Air Cleaner 977 494385

455 222561 Cup, Screen Mounting 987 281166

467 493903 Knob, AirCleaner 1005 280687

474 393474 Stator, Alternator 1006 224413

482 93621 Screw, Sems 1019 496758

503 806000 Grounding Strap 1022 272475

510 497606 Drive, Starter 1023 224552

523 495230 Cap and Dipstick, Oil Filler 1026 494432

524 281370 * Seal, Filler Tube 495136

525 496113 Tube, Oil Filler 1029 224554

535 272403 Element, Filter 1033 495992

537 281106 * O-Ring, Air Cleaner 1034 495248

544 497603 Armature, Starter 1036 499364

552 231597 Bushing, Governor Crank 1044 94673

562 94907 Bolt, Governor Lever 1045 231828

592 231978 Nut, Hex 1058 272623

601 93053 Clamp, Fuel Pipe 1090 497607

614 93306 Pin, Cotter 1091 281364

615 263080 Retainer 2500

634 494455 ** Seal, Choke Shaft

634A 491323 *Seal, Governor

635 280872 Elbow, Spark Plug

646 224546 Brace, Air Cleaner

657 94906 Screw, Sems

663 94929 Screw, Self-Tapping

668 280848 Spacer

718 230192 Pin, Dowel

726 392134 Gear, Ring

(Includes Mounting Hardware)

727 490324 Cover, Starter

728 94951 Screw, Hex Head

729 225170 Retainer, Wire

729A 281390 Clip, Wire

Gear, Timing

Link, Counterweight

Counterweight Assembly

Pin, Counterweight

Screw, Counterweight

Gear, Starter

Cap, Drive

Cap, End

Housing, Starter

* Seal, Oil Filler Cap

Fill Group, Oil

Terminal, Ignition Cable

*** Seal Assembly, Valve

*** Gasket, Valve

Bushing, Guide (Intake & Exhaust)

Cover, Air Cleaner

Body, Air Cleaner

Diode and Connector Assembly

Solenoid

Nut, Hex

Bowl Assembly, Carburetor

Carburetor Gasket Set

** Seal, Throttle Shaft

Fan, Flywheel

Retainer, Fan

Label Kit

*** Gasket, Cover

Cover, Rocker Arm

Rod, Push, Intake

Rod, Push, Exhaust

Arm, Rocker

Valve Overhaul Kit

Guide Assembly, Push Rod

Label Kit, Emissions

Screw, Hex Head

Extension, Crankshaft

Manual, Owner's

Retainer, Brush

Cap, Limiter

28N707-1026 Replacement Engine

---- 496050 Replacement Shortblock

RPM Settings: Low: 1650-1850, High: 3200-3400

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

*Included In Gasket Set (495993)

** Included In Carburetor Kit (499233)

*** Included In Both Gasket Set (495993) and

Valve Overhaul Kit (495992)

.... Included In Gasket Set (495993), Carburetor Kit

(499233) and Carburetor Gasket Set (494385)

SERVICE NOTES

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

I""

SIGHTING "" _. _CUT

GUIDE TH"_

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15° MAX.

Operate your Tractor up and down the face of slopes (not I

greater than 15°), never across the face. Make turns gradu- I

ally to prevent tipping or !oss of control. Exercise extreme

caution when changing dtrection on slopes.

SEARS

OWNER'S

MANUAL

MODEL NO,

944.609040

HOW TO ORDER

REPAIR PARTS

[RgFTSNRN°

14.5 HP

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number. Each engine has its own model

number.

The model number .for your tractor will be found on the model plate

located under the seat.

The model number for your engine will be found on the blower housing of

the engine.

All parts listed herein may be ordered from any Sears Canada, Inc.

Service Centre/Department and most Retail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FQLLOW-

ING INFORMATION:

•PRODUCT - TRACTOR

•MODEL NUMBER -944.609040

•ENGINE MODEL NUMBER -287707, TYPE NUMBER 1255-E1

•PART NUMBER

•PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has

service units nationwide staffed with Sears trained technicians.., profes-

sional technicians specifically trained to insure that we meet our pledge

to you, we service what we sell.

Sears Canada, Inc., Toronto, Ontario M5B 2B8

168506 1.8.99 RD PRINTED IN U.S.A.

CRAFTSMAN Lawn, Tractor Manual 99020016

Navigation menu

Versions of this User Manual:

Views

Navigation