CRAFTSMAN Front Tine, Gas Tiller Manual 99030715
User Manual: CRAFTSMAN CRAFTSMAN Front Tine, Gas Tiller Manual CRAFTSMAN Front Tine, Gas Tiller Owner's Manual, CRAFTSMAN Front Tine, Gas Tiller installation guides
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Owner's Manual rRnFTSMRNo 5.5 HP 24 INCH TINE WIDTH FRONT TINE TILLER Model No. 917.292390 • • • • Safety Assembly Operation Maintenance • Espa_ol • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website:www.sears, com/craftsman Warranty ................................................. 2 Safety Rules ........................................... 2 Product Specifications .......................... 4 Assembly ................................................ 6 Operation ......................................... 3 &7 Maintenance ......................................... 11 LIMITED ONE YEAR WARRANTY Service and Adjustments ...................... Storage ...................... :................... 3 & Troubleshooting .................................... Illustrated Parts List .............................. Parts Ordering ....................... ON CRAFTSMAN 13 16 17 37 Back Cover TILLER For one (1) year from date of purchase, when this Craftsman Tiller is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship. This Warranty does not cover: • Expendable items which become worn during normal use, such as tines, spark plugs, air cleaners and belts. • Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual. • If this Craftsman Tiller is used for commercial or rental purposes, this Warranty applies for only thirty (30) days from the date of purchase. Warranty service is available by returning the Craftsman Tiller to the nearest Sears service center/department in the United States. This warranty applies only while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCK AND CO., D/817WA, HOFFMAN ESTATES, IL 60179 TRAINING • Do not operate the equipment without wearing adequate outer garments. Wear footwear that will improve footing on slippery surfaces. • Handle fuel with care; it is highly flammable. • Use an approved fuel container. • Never add fuel to a running engine or hot engine. • Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors. • Read the Owner's Manual carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly. • Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction. • Keep the area of operation clear of all persons, particularly small children, and pets. • Replace gasoline cap securely and clean up spilled fuel before restarting. • Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or elec- PREPARATION • Thoroughly inspect the area where the equipment is to be used and remove all foreign objects. • Disengage all clutches and shift into neutral before starting the engine (motor). tric starting motors. • Never attempt to make any adjustments while the engine (motor) is running (except where specifically recommended by manufacturer). 2 OPERATION MAINTENANCE • Do not put hands or feet near or under rotating pads. • Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. Do not carry passengers. • After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, thoroughly inspect the tiller for any damage, and repair the damage before restarting and operating the tiller. • • Exercise caution falling. • If the unit should to avoid slipping or start to vibrate abnor- mally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble. • Stop the engine (motor) when leaving the operating position. • Take all possible precautions when leaving the machine unattended. Disengage the tines, shift into neutral, and stop the engine. • Before cleaning, repairing, or inspecting, shut off the engine and make certain all moving parts have stopped. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting. Disconnect the cord on electric motors. AND STORAGE Keep machine, attachments, and accessories in safe working condition. • Check shear p_ns, engine mounting bolts, and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition. • Never store the machine with fuel in the fuel tank inside a building where ignition sources are present, such as hot water and space heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure. • Always refer to the operator's guide instructions for important details if the tiller is to be stored for an extended period. _CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. WARNING: The engine exhuast from this product contains chemicals known to the State of Catifomia to cause cancer, birth defectd, or other reproductive harm. • Do not run the engine indoors; exhaust fumes are dangerous. • Never operate the tiller without proper guards, plates, or other safety protective devices in place. • Keep children and pets away. • Do not overload the machine capacity by attempting to till too deep at too fast a rate. • Never operate the machine at high speeds on slippery surfaces. Look behind and use care when backing. • Never allow bystanders near the unit. • Use only attachments and accessories approved by the manufacturer of the tiller. • Never operate the tiller without good visibility or light. • Be careful when tilling in hard ground. The tines may catch in the ground and propel the tiller forward. If this occurs, let go of the handlebars and do not restrain the machine. 3 PRODUCT SPECIRCAllONS MAINTENANCE HORSEPOWER: A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details. 5.5 HP )ISPLACEMENT: 13 CU. IN. (221CC) ;ASOLINE 4 Quads Unleaded Regular CAPACITY: JIL (API-SF/SG/SH): CAPACITY: 20 oz.) _PARK PLUG : GAP: .030") CUSTOMER AGREEMENT RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tiller. • Follow the instructions under the SAE 30 (Above 32°F) SAE 5W-30 (Below 32°F) "Maintenance" and "Storage" this Owner's Manual. sections WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forestcovered, brush-covered or grass covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is Champion RJ19LM or J19LM Congratulations on your purchase of a Sears Tiller. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problems you cannot easily remedy, pleas e contact your nearest authorized Sears Service Center/Department. We have competent, well-trained technicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will enable you to assemble required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. See your Sears Authorized Service Center for spark arrester. Refer to the Repair Parts section of this manual for part number. and maintainyour tiller proper_. Always observe the SAFETY RULES. Your new tiller has been assembled at the factory with exception of those parts left unassembted for shipping purposes. To ensure safe and proper operation of your tiller all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. These accessories were available when the tiller was purchased. They are also available at most Sears Retail outlets and Service Centers. Most Sears Stores can order repair parts for you when you provide the model number of your tiller. ENGINE TILLER MAINTENANCE BELT of TINES SHEAR PIN 4 HAIRPIN CLIP Your new tiller has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tillre all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightBess. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed. FFont (1) Utility knife (1) Pair of pliers (2) 1/2" wrenches OPERATOR'S POSITION When right or left hand is mentioned in this manual, it means when you are in the operating position (standing behind tiller handles). CONTENTS Left_' ht Operator's Position OF HARDWARE PACK G © (2) Hex Nuts 5/16-18 (2) Flange Locknuts 5/16-18 UNC (1) Manual (1) Plastic Cable Clip (2) Lock Washers (2) Hex Bolts 5/16-18 x 1-1/4 5/16 (1) Bottle Engine Oil (2) Carriage Bolts 5/16-18 UNC x 2-3/8 Gr. 5 UNPACK HANDLE CARTON & INSTALL Engine Bracket Halves \ Nut =A" ,_CAUTION: Be careful of exposed sta- ples when handling or disposing of cartoning material. IMPORTANT: When unpacking and assembling tiller, be careful not to stretch or kink cable(s). • Cut cable ties securing handle column. • Slowly lift handle column up and slip over handle mount, • Remove packing from carton. • Secure handle column to handle mount using two (2) carriage bolts and two (2) flange Iocknuts. Tighten both flange Iocknuts securely. • Remove packing material from handle assembly. • Insert plastic cable clip into hole in handle column. • Route tine control cable through plastic cable clip on handle column. • Cut away carton. Cut cable ties securing tiller to skid. •_ Remove tiller from skid by pulling backwards. Depth Stake Stake Support Bolt Lockwashers, and Hex nuts HANDLE HEIGHT • Handle height may be adjusted to better suit operator. (See "HANDLE HEIGHT" in the Service and Adjustments section of this manual). TILLING WIDTH • Tilling width may be adjusted to better handle your tilling conditions (See "TINE ARRANGEMENT" in the Service and Adjustments TINE "line Control Cable lineControl Cable cable clip Carriage Bolts OPERATION • Check tine operation before first use. (See "FINE OPERATION CHECK" in the Service and Adjustments section of this manual). Column Handle Mount, section of this manual). Flange Iocknuts INSTALL DEPTH STAKE ASSEMBLY • Loosen nut "A". • Insert stake support between engine bracket halves with stake spring down. • Bolt stake support to engine brackets with bolts, lock washers and nuts. Tighten securely. Tighten nut "A". • Depth stake must move freely. If it does not, loosen support bolt. KNOW YOUR TILLER READ THIS OWNER'S TILLER. MANUALAND Compare the illustrations with ous controls and adjustments. These symbols may appear uct. Learn and understand TILLING FORWARD NEUTRAL REVERSE SAFETY RULES BEFORE OPERATING YOUR your tiller to familiarize yourself with the location of variSave this manual for future reference. on your Tiller or in literature supplied with the prodtheir meaning. CAUTION OR WARk_NG ENGINE ENGINE ON _F FAST SLOW ChX)KE FU_L 01L Forward Tine Choke Control Throttle Control Recoil MEETS ANSI SAFETY REQUIREMENTS Sears tillers conform to the safety standards of the American National Standards Institute, FORWARD TINE CONTROL - Engages tines in forward direction. CHOKE CONTROL cold engine. THROTTLE speed. DEPTH STAKE - Controls forward speed and the depth at which the tiller will dig. RECOIL STARTER HANDLE - Used to - Used when starting a CONTROL start the engine. - Controls engine 7 The operationof anytiller can resultin foreign objects thrown into the eyes, which can result in Severe eye damage. Always wear safety glasses or eye shields before starting your tiller and while tilling. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TILLER WHEELS Adjust wheels by removing the hairpin clip and clevis pin. Change wheel position. Replace the hairpin clip and clevis pin. Know how to operate al_controls before adding fuel and oil or attempting to start engine. STOPPING TINES • Release forward tine control to stop forward movement. • For normal tilling, set wheels at the second or third hole from the top. \ Hairpin Clip ENGINE • Move throttle control to "STOP" position. • Never use choke to stop engine. Depth Stake Forward "nne Control "OFF (UP) Position lairpinClip andClevisPin Forward "nne Control "ON" (DOW_ Position Wh Stake Spring TRANSPORTING Choke Control YOUR TILLER ,ACAUTION: Before lifting or transporting, allow tiller engine and muffler to cool. Disconnect spark plug wire. Drain gasoline from fuel tank. AROUND Control THE YARD • Tip depth stake forward until it is held by the stake spring. • Push tiller handles down, raising tines off the ground. • Push or pull tiller to desired location. AROUND TOWN TINE OPERATION • Squeeze tine control to handle. TILLING The speed and depth of tilling is regulated by the position of the depth stake and wheel height. • Disconnect spark plug wire. • Drain fuel tank. The depth stake should always be below the wheels for digging. It serves as a brake to slow the titler's forward motion to enable the tines to penetrate the ground. Also, the more the depth stake is lowered into the ground the deeper the tines will dig. • Transport in upright oil leakage. BEFORE STARTING IMPORTANT: Be very dirt to enter the engine adding oil or fuel. Use and store in approved, containers. Use clean DEPTH FILL ENGINE STAKE Adjust depth stake by removing the hairpin clip and clevis pin. Change depth stake to desired position. Replace the clevis pin and hairpin clip. • For normal tilling, set depth stake at the second or third hole from the top. WITH position to prevent ENGINE careful not to allow when checking or clean oil and fuel clean, covered fill funnels. OIL Remove hang tag from engine. With engine level, remove engine oil filler plug. • Fill engine with oil to point of overflowing. For approximate capacity see =PRODUCT SPECIFICATIONS" on page 4 of this manual. 8 • Tilt tiller back on its wheels and then relevel. • With engine level, refill to point of overflowing if necessary. Replace oil filler plug. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Maintenance section of this manual. Oil Level, ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life.) IMPORTANT: When operating in Temperatures below 32°F (0°C), use fresh, clean, winter grade gasoline to help insure good cold weather starting. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are TO START ENGINE _CAUTION: Keep line control in "OFF" position when starting engine. When starting engine for the first time or if engine has run out of fuel, it will take extra pulls of the recoil starter to move fuel from the tank to the engine. • Make sure spark plug wire is properly connected. • Place throttle control in "FAST" position. • Move choke control to full "CHOKE" position. Grasp recoil starter handle with one hand and grasp tiller handle with other hand. Pull rope out slowly until engine reaches start of compression cycle (rope will pull slightly harder at this point). • Pull recoil starter handle quickly. Do not let starter handle snap back against starter. Repeat if necessary. • If engine fires but does not start, move choke control to half choke position. Pull recoil starter handle until engine starts. • When engine starts, slowly move choke control to "RUN" position as engine warms up. NOTE: Awarm engine requires less choking to start. • Move throttle control to desired running position. • Allow engine to warm up for a few minutes before engaging tines. NOTE: If at a high altitude (3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. NOTE: If engine does not start, see troubleshooting points. empty. Use fresh fuel next season. See Storage section of this manual for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _,CAUTION: Fill to within 1/2 inch of top of fuel tank to prevent spills and to allow for fuel expansion. If gasoline is accidentally spilled, move machine away from area of spill Avoid creating any source of ignition until gasoline vapors have disappeared. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. Spark Plug Choke Control Recoil, ;tarter BREAKING IN YOUR TILLER Break-in your belt(s), pulleys and tine control before you actually begin tilling. 9 • Startengine,tip tinesoff groundby pressinghandlesdown andengageline controlto start line rotation.Allowtines to rotatefor five minutes. You will find tilling much easier if you leave a row untilled between passes. Then go back be,tween tilled rows.There are two reasons for doing this. First, wide turns are much'easier to negotiate than about-faces. Second, the tiller won't be pulling itself, and you, toward the row next to it. • Check tine operation and adjust if necessary. See "FINE OPERATION CHECK" in the Service and Adjustments section of this manual. Set depth stake and wheel height for shallow tilling when working extremely hard soil or sod. Then work across the TILLING HINTS _CAUTION: Until you are accustomed to handling your tiller, start actual field use with throttle in slow position (mid-way between =FAST" and =IDLE"). To help tiller move forward, lift up the handles slightly (thus lifting depth stake out of ground). To slow down the tiller, press down on handles. If you are straining or tiller is shaking, the wheels and depth stake are not set properly in the soil being tilled. The proper setting of the wheels and depth stake is through trial and error and depends upon the soil condition. (The harder or wetter the ground, the slower the engine and tine speed needed. Under these poor conditions, at fast speed the tiller will run and jump over the ground). A properly adjusted tiller will dig with little effort from the operator. first cuts at normal depth. CULTIVATING Cultivating is destroying the weeds between rows to prevent them from robbing nourishment and moisture from the plants. At the same time, breaking up the upper layer of soil crust will help retain moisture in the soil. Best digging depth is 1" to 3". • Tilling is digging into, turning over, and breaking up packed soil before planting. Loose, unpacked soil helps root growth. Best tilling depth is 4" to 6". A tiller will also clear the soil of unwanted vegetation. The decomposition of this vegetable matter enriches the soil. You will probably not need to use the depth stake. Begin by tipping the depth stake forward until it is held by the stake spring. Cultivate up and down the rows at a speed which will allow tines to uproot weeds and leave the ground in rough condition, promoting no further growth of weeds and grass. Depending on the climate (rainfall and wind), it may be advisable to till the soil at the end of the growing season to further condition the soil. • Soil conditions are important for proper tilling. Tines will not readily penetrate dry, hard soil which may contribute to excessive bounce and difficult handling of your tiller. Hard soil should be moistened before tilling; however, extremely wet soil will "ball-up" or clump during tilling. Wait until the soil is less wet in order to achieve the best results. When tilling in the fall, remove vines and long grass to prevent them from wrapping around the line shaft and slowing your tilling operation. IO OIO O!O iO OIO OIO io OlO OlO O OIO OIO I 10 MA,N,ENANC SCHEDULE , ',.OATES LO . Z nEOO nSE°V,CE SERV'CEOATES AS YOU COMPLETE Check EngineOil Level _ I_ Change Engine Oil _1,2 Oil Pivot Points I_ Inspect Spark Arrester/Muffler Inspect Air Screen I_ V' Clean or Replace Air Cleaner Cartridge i_ 2 Clean Engine Cylinder Fins b/' Replace Spark Plug I_ 1 - Change more olten when operating under a heavy lOad o_ in high amblont temperatures. 2 - Service more o_en when operaUng _ dirty or dusty conditions. GENERAL RECOMMENDATIONS LUBRICATION The warranty on this tiller does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tiller as instructed in this manual, CHART * TINE CONTROL Some adjustments will need to be made periodically to propedy maintain your tiller. ** ENGINE All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check tines and belt for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE • Check engine oil level. • Check fine operation. • Check for loose fasteners. * IDLER ARM LUBRICATION Keep unit well lubricated (See "LUBRICATION CHART"). • SAE 30 OR 10W30 MOTOR OIL ** REFER TO MAINTENANCE "ENGINE" SECTION. 11 Disconnect spark plug wire before performing any maintenance (except carburetor adjustment) to prevent accidental starting of engine. • Refill engine with oil. See =FILL ENGINE WITH OIL" in the Operation section of this manual. Prevent firest Keep the engine free of grass, leaves, spilled oil, or fuel. Remove fuel from tank before tipping unit for maintenance. Clean muftler area of all grass, dirt, and debris. Do not touch hot muffler or cylinder contact may cause burns. ENGINE Oil Drain Oil Filter Plug fins as AIR CLEANER LUBRICATION Use only high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected temperature. Service air cleaner cartridge every 50 hours, more often if engine is used in very dusty conditions. • Loosen air cleaner screws, one on each side of cover. • Remove air cleaner cover. • Carefully remove air cleaner cartridge. Be careful. Do not allow dirt or debris to fall into carburetor. • Clean by tapping gently on a flat surface. NOTE: Although multi-viscosity oils (5W30, 10W-30, etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F (0°C). Check your engine oil level more frequently to avoid • possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tiller is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Add SAE 30 motor oil or equivalent. Tighten oil filler plug securely each time you check the oil level. TO CHANGE ENGINE • If very dirty or damaged, replace cartridge. • Clean and replace cover. Tighten screws securely. _.CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. ;over Air Cleaner Screw Air Cleaner Cartndge OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. • Be sure tiller is on level surface. COOLING • Oil will drain more freely when warm. • Catch oil in a suitable container. Your engine is air cooled. For proper engine performance and long life keep your engine clean. • Remove drain plug. • Tip tiller forward to drain oil. • After oil has drained completely, replace oil drain plug and tighten securely. • Remove oil filler plug. Be careful not to allow dirt to enter the engine. SYSTEM • Clean air screen frequently bristled brush. using a stiff- • Remove blower housing and clean as necessary. • Keep cylinder fins free of dirt and chaff. 12 SPARK PLUG Cylinder Fins Muffler \ Blower ig Replace spark plugs at the beginning of each tilling season or after every 50 hours of use, whichever comes first. Spark plug type and gap setting isshown in "PRODUCT SPECIFICATIONS" on page 4 of this manual. TRANSMISSION Your transmission is sealed and will only require lubrication if it is serviced. MUFFLER Do not operate tiller without muffler. Do not tamper with exhaust system. Damaged mufflers or spark arresters could create a fire hazard. Inspect periodically and replace if necessary. If your engine is equipped with a spark arrester screen assembly, remove every 50 hours for cleaning and inspection. Replace if damaged. CLEANING • Clean engine, wheels, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your unit unless the muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. _.CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come into contact with plug. TINEARRANGEMENT Your outer tines can be assembled eral different ways to suit your tilling or cultivating needs. TILLER TO ADJUST HANDLE in sev- _I, CAUTION: Tines are sharp. Wear gloves or other protection when handling tines. HEIGHT Factory assembly has provided lowest handle height. Select handle height best suited for your tilling conditions, Handle height will be different when tiller digs into soil. NORMAL TILLING - 24" PATH • Assemble holes "A" in tine hubs to holes "B" in tine shaft. • If a higher handle height is desired, loosen the four nuts securing handle panel to engine brackets. • Slide handle panel to desired location. • Tighten the four nuts securely. _-_i Clevis Pin Outer "nne A x'_ B I I I--_ _1Engine Brackets Inner Tine Hail Handle Panel MID-WIDTH TILLING - 22" PATH • Assemble holes "A" in tine hubs to holes "C" in tine shaft. Nuts (Also 2 on left side of tiller) 13 NARROW TILLING/CULTIVATING 12-3/4" PATH • Remove outer tines. - NOTE: If =ON" position check required adjustment, recheck "OFP position adjustment to insure tines do not rotate when control is _OFP (up). netr Positiion Inner Tines Only NOTE: When reassembling outer tines, be sure right fine assembly (marked =R") and left tine assembly (marked "L") are mounted to correct side of tine shaft. _, \ " ' "line Control Cable Cable Cli / \ TINE OPERATION CHECK ,_,CAUTION: line Control "ON" Position Disconnect spark plug wire from spark plug to prevent starting while checking tine operation. For proper fine operation, fine control lever must be against control body and all slack removed from inner wire of control cable when control is in the "OFP (up) position. If lever and cable are loose, loosen cable clip at lower end of cable Pull up on cable to remove slack, without extending spring on end of cable, and retighten cable clip. FINAL CHECK "OFF" POSITION • With tine control "OFP (up), push down on handle to raise tines off the ground. • Slowly pull recoil starter handle while observing tines. Tines should not rotate. • If tines rotate, inner wire of control cable is too tight which is extending lower spring and engaging tines. Loosen cable clip and push down on cable only enough to relieve spring tension. Tighten cable clip. • Recheck in "OFP position and adjust if necessary. FINAL CHECK "ON" POSITION • With tine control "ON" (held down to handle) push down on handle to raise tines off the ground. • Slowly pull recoil starter handle while observing tines. Tines should rotate forward. • If tines do not rotate, inner wire of control cable is too loose. Loosen cable clip and pull cable up to remove slack and retighten clip. • Recheck in "ON" position and adjust if necessary. TO REMOVE BELT GUARD • Remove screws from side of belt guard. • Pull belt guard out and away from unit. • Replace belt guard by reversing above procedure. Be sure slot in bottom of belt guard is under head of tine shield bolt and all nuts are tightened securely. Sc__ _ Screw Guard Screw TO REPLACE V-BELT Replace V-belt if it has stretched considerably or if it has cracks or frayed edges. Belt guard must be removed to service belt. See "TO REMOVE BELT GUARD" in this section of manual. BELT REMOVAL • Remove V-belt from transmission pulley first and then from engine pulley. BELT REPLACEMENT • Install new V-belt to engine pulley first then to transmission pulley• 14 Be sure belt is positioned on inside groove of both pulleys, inside all belt guides and rests on idler pulley. CHECK TINE OPERATION • See "TINE OPERATION CHECK" in this section of manual. REPLACE BELT GUARD Belt Guide In, ine\ , gel \t'__ Guide_ _J .1-1-/'--'" Idler Pulley IDLE RPM ADJUSTMENT • To adjust idle RPM, rotate throttle linkage counterclockwise and hold against stop while adjudting idle speed adjusting screw to obtain 1750 RPM. Release throttle linkage. High speed stop is factory adjusted. Do not adjust or damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed, overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has the proper equipment and experience to make any necessary adjustments. Transmission Pulley ENGINE Throttle Linkage \ Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST CARBURETOR Idle Speed Adjusting Screw The carburetor has a high speed jet and has been preset at the factory and adjustment should not be necessary. However, minor adjustments may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows. FINAL SETI'ING • Start engine and allow to warm for five minutes. • With throttle control lever in "SLOW" position. 15 Throttle Stop Immediately prepare your tiller for storage at the end of the season or if the unit will not be used for 30 days or more. _,CAUTION: Never store the tiller with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TILLER • Clean entire tiller (See =CLEANING" in the Maintenance section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Maintenance section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor, fuel filter, fuel hose, or tank during storage. also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Drain the fuel tank. NOTE: Fuel stabilizt_r is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean oil. (See "ENGINE" in the Customer Responsibilities section of this manual). CYLINDER(S) • Remove spark plug. • Pour I ounce (29 ml) of oil through spark plug hole into cylinder, • Pull starter handle slowly several times to distribute oil. • Replace with new spark plug. OTHER • Do not store gasoline to another. from one season • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your unit indoors and cover it to give protection from dust and dirt. • Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your unit to rust. IMPORTANT: Never cover tiller while engine and exhaust areas are still warm. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. 16 PROBLEM Will not start CAUSE CORRECTION 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Dirty air cleaner. 5. Water in fuel. 6. Clogged fuel tank. 7. Loose spark plug wire. 8. Bad spark plug or improper gap. 9. Carburetor out of adjustment. Hard to start 1. Throttle control not set properly. 2. Dirty air cleaner. 3. Bad spark plug or improper gap. 4. Stale or dirty fuel. 5. Loose spark plug wire. 6. Carburetor out of. adjustment. Loss of power 1. Fill fuel tank. 2. See "TO START ENGINE" in.the Operation section. 3. Wait several minutes before attempting to start. 4. Clean or replace air cleaner car tridge. 5. Drain fuel tank and carburetor, and refill tank with fresh gasoline. 6. Remove fuel tank and clean. 7. Make sure spark plug wire is seat ed properly on plug. 8. Replace spark plug or adjust gap. 9. Make necessary adjustments. 1. Place throttle control in "FAST" position. 2. Clean or replace air cleaner car tridge. 3. Replace spark plug or adjust gap. 4. Drain fuel tank and refill with fresh gasoline. 5. Make sure spark plug wire is seat ed propedy on plug. 6. Make necessary adjustments. 1. Engine is overloaded. 1. 2. Dirty air cleaner. 2. 3. Low oil level/dirty oil. 4. Faulty spark plug. 3. 4. 5. Oil in fuel. 5. 6. Stale or dirty fuel. 6. 7. Water in fuel. 7. 8. Clogged fuel tank. 9. Spark plug wire loose. wire. 8. 9. 10. Dirty engine air screen. 11. Dirty/clogged muffler. 12. Carburetor out of adjustment. 13. Poor compression. 17 Set depth stake and wheels for shallower tilling. Clean or replace air cleaner car tridge. Check oil level/change oil. Clean and regap or change spark plug. Drain and clean fuel tank and refill, and clean carburetor. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carburetor, and refill tank with fresh gasoline, Remove fuel tank and clean. Connect and tighten spark plug 10. Clean engine air screen. 11. Clean/replace muffler. 12. Make necessary adjustments. 13. Contact an authorized Sears Service Center/Department. PROBLEM Engine overheats CORRECTION CAUSE ! T 1. Low oil level/dirty oil 2. Dirty engine air screen. 3. Dirty engine. 4. Partially plugged muffler. 5. Improper carburetor adjustment. Excessive bounce/ 1. Ground too dry and hard. difficult handling . Wheels and depth stake incorrectly adjusted. 1. Check oil level/change oil. 2. Clean engine'air screen. 3. Clean cylinder fins, air screen, muf tier area. 4. Remove and clean muffler. 5. Adjust carburetor to richer posi tion. 1. Moisten ground or wait for more favorable soil conditions. 2. Adjust wheels and depth stake. Soil balls up or clumps 1. Ground too wet. 1, Engine runs but tiller won't move 1. "13necontrol is not engaged. 2. V-belt not correctly adjusted. 3. V-belt is off pulley(s). 1. Engage tine control. 2. Perform'nne Operation Check 3. Inspect V-belt. Engine runs but labors when tilling 1. "Rilingtoo deep. 1. Set depth stake for shallower till ing. 2. Check throttle control setting. 2. Throttle control not properly adjusted. 3. Carburetor out of adjustment. 18 Wait for more favorable soil condi tions. 3. Make necessary adjustments. REPAIR PARTS TILLER HANDLE - - MODEL NUMBER 917.292390 ASSEMBLY 4 / 3 / 4 _ / / / / / • 1 KEY PART NO. NO. 1 2 3 4 5 6 7 8 9 72010520 137118 152094 9266R 3066J 151229 12000027 154805 73970500 KEY PART DESCRIPTION NO. NO. Bolt5/16-18 X 2-1/2 Panel, Control Assembly, Handle Column Grip, Handle Cable, ]3ne Control Lever, Control,"Sne Ring, Clip Pin, Pivot Locknut, Flange 5/16-18 UNC 10 11 12 13 14 165197 110514X 98000129 STD533107 12000059 DESCRIPTION Clip, Cable Assembly, Panel and Tube Nut, Flange Bolt, Carriage 5/16-18 x 3/4 Retainer,Ring NOTE: All component dimensionsgiven in U.S. inches. 1 inch = 25.4 mm 37 REPAIR PARTS TILLER BELT GUARD KEY PART NO. NO. 1 2 23230506 130812 3 166361 4 5 74610812 17490440 6 7 8 165770 165503 110652X 9 10 11 12 165768x558 109227X 9484R 9180R - - MODEL NUMBER AND PULLEY 917.292390 ASSEMBLY KEY PART DESCRIPTION NO. NO. Screw Set 5/16.18 x 3/8 Patch Sheave, Engine Screw, Hex Washer sn_, #10 x 3/8 Bolt, HexHead 1/2-20x3/4 Bolt,Thd Roller 1/4-20 x 2-1/2 Shield,Inner Belt Guard Screw Hex Wsh Hd #8-18 x 1/2 Spacer .327 x .42 x 2.09 Guard, Belt Pad Idler Clip, Cable V-Belt 13 14 15 16 17 18 19 20 21 25 120(X)028 151223 165504 12000036 STD541237 161806 162290 STD523712 106968X 73350500 DESCRIPTION Ring, Retainer Sheave, Transmission Nut J Clip #8 Ring, Klip Nut, Hex, Jam 3/8-16 Pulley,Idler Arm, Idler Bolt,Hex Head 3/8-16 x 1-1/4 Shaft, Idler Arm Nut Hex Jam 5/16-18 UNC NOTE:All componentdimensionsgiven in U.S. inches. 1 inch= 25.4 mm 38 REPAIR PARTS TILLER o- MODEL NUMBER 917.292390 WHEEL AND DEPTH STAKE ASSEMBLY 7 9 6 16 17 1_ 2o 1 • v 17 KEY PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 9194R 74760520 STD523107 STD541031 STD551131 STD541437 4921H 1952J 122233X 326J 74780628 74760524 1951J 16 DESCRIPTION Pin, Clevis Bolt, HexHead 5/16-18 x 1-1/4 Bolt, HexHead 5/16-18x3/4 Nut, Hex 5/16-18 Washer, Lock 5/16 Lock.nut,w/_Nasher 3/8-16 Clip, Hairpin Support, Depth Stake, R.H. Stake, Depth Pin, Clevis Bolt, Fin, Hex 3/8-16 x 1-3/4 Bo_t,Hex 5/16-18 x 1-1/2 Gr. 2 Support, Depth Stake, L.H. KEY PART NO. NO. 15 16 17 18 19 20 21 22 5388J 121117X 9188R STD551037 9190R STD541437 74760516 STD541431 DESCRIPTION Spdng, Stake Bolt, Shoulder Wheel Washer 13/32 x 13/16 x 11 Ga. Bracket,Wheel Lock,nut, Crown 3/8-16 Bolt, Hex Head 5/16-18 x 1 Lock.nut,w/insert 5/16-18 NOTE:Aft componentdimensionsgiven in U.S. inches. 1 inch= 25.4 mm 39 REPAIR PARTS TILLER - - MODEL NUMBER 917.292390 TINE ASSEMBLY I 5 6 KEY PART NO. NO. 1 _56926 2 163552 3 156924 DESCRIPTION KEY NO. Tine,Outer,R.H. Retainer,SpdngZinc _ne, Inner,RH. PART NO. 4 156923 5 156925 6 4929H 4O DESCRIPTION _ne, Inner, L.H. ]3he, Outer, L.H. Pin, Clevis REPAIR PARTS TILLER - - MODEL NUMBER 917.292390 TRANSMISSION 1 2o 2 3 11 7 14 8 10 14 11 12 KEY PART NO. NO. 1 2 3 74760524 STD523732 STD551037 5 6 7 STD541437 9056R558 165835 8 9 10 11 165834 STD55113t STD541031 74760544 12 14 151222 9173R DESCRIPTION KEY PART NO. NO. Bolt, Hex 5/16-18 x 1-1/2 Gn 2 Bolt, Fin, Hex 3/8-16 x 3-1/4 15 16 STD541431 19091412 Washer 13/32 x 13/16 x 11 Locknut, w/washer 3/8-16 Shield, "13ne 17 18 19 20 19092O16 STD551125 74610412 ...... Bracket, Engine, R.H. Bracket, Engine, LH. Washer, Lock 5/16 Nut, Hex 5/16-18 Bolt, Hex Head 5/16-18 x 2-3/4 Transmission DESCRIPTION Nut, Hex, Keps 5/16-18 UNC Washer 9/32 x 7/B x 12 Gauge Washer 9/32 x 1-1/4 x 16 Ga, Washer, Lock 1/4 Bolt, Hex 1/4-29 x 3/4 Grade 5 Engine, (See Breakdown) Briggs &Stratton, Model No. 137202, Type 1124-E1 NOTE: Allcomponentdimensionsgiven in U.S. inches. 1 inch = 25.4 mm Spacer, Split 41 REPAIR PARTS TILLER "" MODEL NUMBER 917.292390 DECALS 12 7 10 2 KEY NO. 1 2 4 5 6 7 8 9 10 11 12 -- PART NO. 166216 166214 166215 137539 120431X 110719X 120075X 165279 168975 162215 166217 166005 DESCRIPTION Decal, Logo Decal, Logo Decal, 5HP/24" Decal, Caution,'nne Control Decal, Hand Placement Decal,Operationand Lubrication Decal, Warning, Rotating'13ne Decal, Engine Decal, 5.5t"1P Decal, "13neShield (Wrog Dora) Decal, Cntd Panel Manual, Owner's(Eno/SPan) 42 REPAIR PARTS TILLER - - MODEL NUMBER 917.292390 BRIGGS & STRATTON ENGINE - MODEL NUMBER 13720_Z,TYPE NO.1124-E1 14 3O7 36 35 _4o 9 7 33_ 34 10 _527 15 Z5001 45 46 219 21 22O 43 "JkREQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL. REPAIRPARTS TILLER BRIGGS - - MODEL & STRATTON NUMBER ENGINE - MODEL 917,292390 NUMBER 137202, TYPE NO.1124-E1 621_ 163 44 REPAIR PARTS TILLER - - MODEL NUMBER 917.292390 BRIGGS & STRATTON ENGINE - MODEL NUMBER 137202, TYPE NO.1124-E1 2OO 307 3 163 191 358 GASKET SET 4SS_ 689 373_ 6s _' 1095 VALVE OVERHAUL GASKET SET 1036 LABEL KIT-EMISSION 45 ] REPAIR PARTS TILLER - - MODEL NUMBER 917.292390 BRIGGS & STRA'n'ON ENGINE - MODEL NUMBER 137202,TYPE KEY NO. 1 2 3 5 7 8 9 10 11 12 PART NO. 497144 399268 299819 214040 272157 495774 27549 94621 66578 270080 270125 270126 13 14 15 16 18 19 29 21 22 23 24 25 94221 94679 94916 492088 94388 494044 495660 294606 281658 94980 393673 222698 298904 298905 298906 298907 26 27 28 298982 299742 298983 298984 298985 26026 298909 298908 29 299430 390459 30 32 33 34 35 36 37 221890 94745 211119 261044 260552 26478 2"2443 DESCRIPTION Cylinder Assembly Bushing,Cylinder *Seal, Oil Head, Cylinder e'Gasket, Cylinder Head Breather Assembly g'Gasket, Valve Cover Screw, BreatherMounting Grommet, BreatherTube "Gasket, Crankcase, Standard .015" *Gasket, Crankcase .005" Thick *Ca.' ket, Crankcase .009" Thick Screw, Cylinder Head 2-3/32" Screw, Cylinder Head 2-15/32" Plug, Pipe, Hex Socket Crankshaft Gear Key, Crankshaft Cover Assembly,Crankcase Bushing,Crankcase Cover *Seal, Oil Plug, Oil Filler Screw, Cover Mounting Flywheel, Magneto Key, Flywheel PistonAssembly,StandardSize Piston Assembly .010" Oversize Piston Assembly .020" Oversize Piston Assembly .030" Oversize Ring Set, Piston,Standard Size Ring Set, Piston,Standard, Chrome Ring Set, Piston .010" Oversize Ring Set, Piston .020" Oversize Ring Set, Piston .030" Oversize Lock, PistonPin PinAssembly,Piston, Standard PinAssembly, Piston .005" Over KEY NO. 40 45 46 51 55 56 58 PART NO. 93312 260642 214726 273113 497442 498144 66894 60 393152 65 94904 65A 94669 73 225176 81 222263 90 498298 95 93499 96 223793 97 497600 108 497,230 111 262715 118 231533 121 495606 124 94913 127 220352 127A 223789 147 231955 152 260575 154 93527 162 490589 163 271935 180 495405 181 494559 190 94924 190A 94919 191 272489 200 202 e RodAssembly, Connecting RodAssembly, Connecting .020" Undersize CrankpinBore Dipper,Connecting Rod Screw, ConnectingRod Valve, Exhaust Valve, Intake Spring, Intake Valve Spdng, Exhaust Valve Guard, Flywheel 223886 262280 NO.1124-E1 DESCRIPTION Retainer,Intake Valve and Exhaust Spring Tappet, Valve Gear, Cam o,'Gasket, CarburetorMounting Housing,Rewind Starter Pulley,Rewind Starter Rope, Rewind Starter (Cut to Required Length) Handle, Rewind Starter Screw, Housing Mounting Screw, Hex Screen, Rotating Lock, Screw Carburetor Assembly Screw, ThrottleValve to Shaft Throttle, Carburetor Shaft and Lever,Throttle Valve and Shaft Group,Choke Spring,Choke Valve, Needle CarburetorOverhaul Kit Screw, Hex Head Plug, Welch Plug, Welch Jet, Pilot Spnng, ThrottleAdjustment Screw, Machine, Round Head Screw and Cellar o'Gasket, Air Cleaner Mounting Tank Assembly, Fuel Cap, Fuel Tank Screw, Fuel Tank Screw, Fuel Tank Mounting -*Gasket, Fuel Tank to Carburetor Guide, Air Link, Mech. Governor Included in Gasket Set (495603) Includedin Carburetor Overhaul Kit (495606) Includedin Valve Overhaul Gasket Set (498529) NOTE: Allcomponentdimensionsgiven in U.S. inches 1 inch= 25.4 mm 46 REPAIR PARTS TILLER - - MODEL NUMBER 917.292390 BRIGGS & STRATTON ENGINE -- MODEL NUMBER 13720;_, TYPE NO.1124-E1 KEY NO. PART NO. 203 205 208 209 212 216 219 220 222 227 230 256 257 300 304 305 280720 231520 262279 262948 262270 262359 494845 221551 490649 490374 94927 223813 93543 493936 495759 690960 306 307 308 332 333 334 337 346 356 358 363 373 383 392 393 394 414 432 433 434 435 455 456 459 467 526 224820 94680 224738 94877 397358 93414 802592 94896 398808 495603 19069 94908 89838 262328 225058 272538 220982 221377 93265 213963 93141 225121 281503 281505 280715 94914 527 223786 DESCRIPTION KEY NO. Bell Crank Screw, Shoulder Rod, Speed Control Spring, Govemor Link,Throttle Link, Choke Gear, Governor Washer, Thrust Panel, Control Lever Assembly,Governor Washer, GovemorLever Crank, Ball Screw, Slotted Hax Muffler, Exhaust Housing,Blower Screw, Blower Housing Mounting Shield, Cylinder Screw, Cylinder Shield Cover, Cylinder Head Nut, Flywheel Armature Group Screw,Armature Mounting Plug, Spark Screw, Sems Wire, Ground Gasket Set Flywheel Puller Nut, Hex Wrench, Spark Plug Spr_ng,Fuel Pump Diaphragm Screen, Carburetor -Diaphragm Washer Cap, Spring Pin, Diaphragm Cover Cover, Diaphragm Screw, Diaphragm Cover Cup, Starter Retainer Pawi, Starter Knob, Control Screw, Seres, Tank Bracket Mount. Clamp, Breather Tube 528 529 535 536 542 552 562 592 608 611 612 613 614 616 621 623 634 635 676 679 680 689 741 779 780 851 869 870 871 883 916 966 967 968 969 971 987 995 1012 1036 1095 2500 ---- PART NO. DESCRIPTION 231550 67838 491435 494279 94897 231079 94907 231976 692696 231068 391813 93935 93306 495243 396847 94943 271853 66538 393757 270382 221839 263073 262992 262570 225029 493880 211787 211172 262001 63709 272309 280321 492797 491588 495872 490073 94902 398970 225057 490507 499345 498529 137202-1114 491145 Tube, Breather Grommet, Braather Tube Filter,Air Cleaner,Air Screw Bushing,Governor Crank Bait, Governor Lever Nut, Hex StarterAssembly,Rewind Pipe, Fuel Fuel Pibe and Clip Assembly Screw, Hax Head, Shoulder Pin, Cotter Crank, Governor Switch, Stop Screw, Shoulder Washer, Throt_e Shaft, Foam Elbow, Spark Plug Deflector,Exhaust,Side Outlet Washer, Foam Washer, Brass Spdng, Friction Gear, Timing Link,Speed Control Anchor,Spring Cable Terminal,Ignition Seat, Intake Valve, Standard Seat, Exhaust Valve, Standard Guide, Exhaust Valve Guide, Intake Valve *Gasket, Exhaust Rack, Gear Control Base,Air Cleaner Fitter,Air C_aanar Cover,Air Cleaner Screw,Air Cleaner Screw, Hex Head Seal, Throttle Shaft Lever,BracketAssembly Retainer,link Label, Kit, Emissions Gasket Sat, Valve Overhaul Replacement Engine Replacement Shortblock RPM Settings: a LowSpeed:1750-1950 HighSpeed:3400-3600 Includedin Gasket Set (495603) Includedta CaCouretorOverhaul Kit (495606) Includedin Valve Overhaul Gasket Set (498529) NOTE: Allcomponentdimensionsgiven in U.S. inches 1 inch= 25.4 mm 47 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME _M(1-800-469-4663) Para pedir servicio de reparacibn 1-800-676-5811 a domicilio In Canada for all your service and parts needs call Au Canada pour tout le service ou les pieces 1-800-665-4455 For the repair or replacement parts you need: Call 6 am-11pm CST, 7 days a week PartsDirect sM 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega a domicilio 1-800-659-7084 For the location of a Sears Parts and Repair Center in your area: Call 24 Hours a day, 7 days a week 1-800-488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement: Call 9 am-5 pm, Monday - Saturday 1-800-827-6655 HorneCentralsM 166005 Rev. 2 1.14.99 TR Printed in U.S.A.
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