CRAFTSMAN Sump Pump Manual L0407609
390.303302 L0407609
User Manual: CRAFTSMAN CRAFTSMAN Sump pump Manual CRAFTSMAN Sump pump Owner's Manual, CRAFTSMAN Sump pump installation guides
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SEARS OWNER'S MANUAL Model No. 390.303302 390.303491 e CRAFTSMAN Model No. 390.303302 CAUTION: Read and Follow All Safety Rulesand Operating Instructions Before First Use of This Product. CRAFTSMANPROFESSIONAL Model No. 390.303491 I:RRFTIMRW PEDESTAL SUMP PUMP • Safety Instructions Save ThisManual For Future Reference. • Operation • Installation • Service • Repair Parts Sears, Roebuck and Co., Hoffman Estates, IL 60179 PRINTED iN U.S.A. U.S.A. Form No. F642-2001 (Rev, 4/19/04) CONTENTS INTRODUCTION ........................................................................ Introduction 2 Warranty .............................................................................. Safe ta.' Rules .......................................................................... lnstallatitm ........................................................................ Service ............................................................................... 2 2 3-.5 "3 Repair (,-7 Parts ....................................................................... LIMITED LIFETIME WARRANTY FULL For one year from ONE the date Sears ON will repair service is available by liable for loss or damage Calling is not rectly or indirectly from the use damages, so the above limitation This warranty applies This warranty gives only to property, of this p_uct. or exd0M0n wlille you specifie rights, is used in the United manual read other [_WARNING_ 817WA, personal injury, FOR SAFE INSTALLATION minor personal The word important hill avoid value and tlSC ;rod good needless COlltl-Ol \'t)tlr scr serx'icc dnd costs canllOl Cover 1/2-HP PEDESTAL SUMP PUMP PEDESTAL SUMP PUMP in material failure or workmanship, to install, adjust and operate loss or expense or limitation from of properly, property damage, incidental that results di or consequential in this 1 vat), from state Estates, AND Read these to state. IL 60179 OPERATION Instructions and Safety Rules carefully. Failure to lollow them could cause serious bodily injuD.' and/or property damage. about hazards death or major about that will cause property hazards about hazards injury or property damage that damage damage 2. serious serious [AWARNING]Risk of electric if ignored. lows if pump needs shock. Proceed as fol- servicing: A. Disconnect power to pump outlet box before pulling pump cord plug! After plug is pulled, let pump cool for 20 minutes before attempting to work on it. if ignored. which atmospheres. Do not touch an operating motor. Modern motors arc designed m run at high temperatures. will or can cause NOTICE indicates special instructions but not related to hazards. Check your local Electrical and Plumbing Codes before installing pump. You must comply with their rules, [AWARNING] Do not use in explosive Pump water only with this pump. if ignored. that can cause death or major property [A CAUTION ] warns calnlOt including Hoffman all safety warns we CatlSCS or negligence which and warns you if defective the exclusion rights This is the safety alert symbol. When you see this symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury! injury, help free of charge, or consequential A _ also obtain _. or on pump. personal It will yt)u States. may also have instructions it. bclbre you install help manual, if this pump ever fails for the original purchaser Sears will replace it free ff charge You pay for labor if you of abuse RULES follow will LIMITATION Sears, RQebuck and Co., Dept. Carefully inslrLtclions this ® 1/3-HP at 1-800-4-MY-HOME nor for any incidental and you our \varrlllU} pump, because Some states do not allow may not apply to you. this pm_luct legal i11 O(IF this sump LIABILITY Sears from CRAFTSMAN or replace Sears vice in the owner's Sears store, and This warranty does not cover repairs or replacement parts necessary this pump accordin@ to the instructions in the owner's manual. Warranty ptuula{ ® PROFESSIONAL to the instructions it to your nearest YEAR WARRANTY of purchase, uew that restilt from on CRAFTSMAN Provided that it is installed and operated according due to a defect in material or workmanship, return choose to have Sears install the replacement pump. read Please are Electrically powered sump pumps normally give many years of trouble-free service when correctly installed, maintained, and used. However, unusual circumstances (interruption of power to the pump, dirt/debris in the sump, flooding that exceeds the pump's capacity, electrical or mechanical failure in the pump, etc.) may prevent your pump from functioning normally. To prevent possible water damage due to flooding, consult your local Sears store about installing a secondary sump pump or a DC backup sump pump. See "Service", Page 5, for information about common sump pump problems and remedies. B. Take extreme care when changing fuses. To reduce the chance of fatal electrical shocks, DO NOT stand in water or put your finger in the fuse socket. C. Ground the electrical outlet box. D. Use only a grounded outlet for cord plug. E. Do not handle pump motor with wet hands or when standing on wet or damp surface, or in water. 3, NOTICE: This unit is not designed for applications involving salt water or brine! Use with salt water or brine will void Never run pump dry. To do so can damage internal parts, overheat the pump (which can cause burns to people handling or servicing the pump), and will w)id the warnmty! WARNIN_ FIRE HAZARD- Do not store or rest ob- jects on or near motor or switch linkage. Keep flammable objects or liquids away from motor. warranty. 2 all 4 This punlp lations is reconlnl(-nded Ol__ly. Do not |])r it_istal[ use or1 clay, in permanent earth, or sand J_.CAUTION i Punq) must bc level (column most be vertical) when operating. If motor is tilted, internal start/run switch lilly overheat and daluage SUMP the basement may bc tiled into tile sump. Drain tile around a house foundation can also be tiled into the sump, effectively removing water and relieving pressure from this area. A suitable sump can be a 2(1" or 24" sewer tile. Sump must be at least 12" in diameter. A sump cover is desirable to exclude refuse from the sump. Consult local code for sump cover specifications. SPECIFICATIONS supply required .................................... 115V, 60 HZ. Horsepower (390.303302) ............................................. 1/3 Horsepower (390.303491) ............................................. 1/2 Motor duty ......................................................... Liquid Temp. Range ........................ Individual Branch Circuit Requirement full load (maximum Motor full load (maximum Discharge _iscbarge Intermittent (390.303302) (390.303491) pump the on and punlp the bottom of the is level. Be sure to allow level tile cllallgCS stlnlp, there luakiug is cnotlgh sure I'ree MOVelncnt I)o not Jllstall un that space s\vitc]l as clay, _" CAUTION Risk of flooding. If a flexible discharge hose is used, pump may move around in sump when motor starts. If it moves far enough so that the switcb bits the side of the sump, the switch may stick and prevent pump fi'om starting. Make sure that pump is secured so tbat it cannot "walk around" in sump. NOTE: To avoid backflow into tile sump when the pump shuts off, install a Check Valve, SEARSStock No. 2789, in the threaded discharge port of pump (390.303302) or l-1/2"xl1/4" reducer bushing (390.303491 ). Reducer bushing is included with Model 390.303491. Be sure arrow on check valve body points away from the pump. This Check Valve is equipped with an air bleed hole to prevent airlocking the pump. If using any other check valve, drill 1/8" (3.2 ram) hole in discharge pipe just above pump body but below check valve to prevent air locks. Use 1-1/4" plastic pipe from Hose Kit No. 27909 for the discharge pipe. Run the discharge pipe to the nearest sewer outlet or other point of disposal. Use the most direct route with the fewest turns and elbows possible. Use Teflon tape to seal threads in plastic pipe. Hand tighten only. 32 ° F to 70 ° F (0°-21°C) SumpCover BasementFloor GFCI Class A ...................................... Motor tile tile stlnlp veater earth, or salld Tbe sump should be located at tile lowest place in tim basement or area to be drained. Floor drains from other areas in Power Set arottlld Sump/Utility Puml_ Hose Kit, SEARS Stock No. 27909, contaioing 24' of 1-1/4" flexible plastic pipe, a 1-1/4" plastic adapter and a stainless steel clamp. Cbeck Valve, SEARS Stock No. 2789 or 2792. INSTALLATION Check your local Electrical and Plumbing ('odes before installing pump. You nlust comply with their rules. it sits solidly i11otor. ADDITIONAL INSTALLATION MATERIALS THE PUMP instal- surfaces - 390.3(13302) ............. - 390.303491) ............ ...................................... ...................................... 15 Amps 1/4" ! 3.5 Amps 7.3 Amps _ 1-1/4" NPT 12'' Min ' ' 1-1/2" NPT Figure I Sewer Tile / ';; Concrete ROD AND FLOAT SWITCH INSTALLATION See Figure The switch 2 fi)r stop positions. Thread 2. Slide rod guide over float rod: fi)llow it with a rod stop hushing (A) set ahout eight inches down trom the top of the rod. 2. When the water rises in the sump, the float lifts the switch rod. The buoyancy will push tim switch arm up :tnd mm tile switch on float rod into float until it is llmnly hand tight. Slide lloat rod up through tile eye in the switch a rod stop bushing (B) at the top of the rod. 4. Open large loop on column. Fasten with hangs vertically from rod guide. Make sure When the water is ptmlped out of tile sump, the lloat drops do;_.'ll again. Tim weight of the {loat will all()w the rod and switch arm to li)wer and turn tile dntiner switch off. arm. Add rod guide and mount it around the screw, making sure that the float rod the switch and moves freely in the tile rod guide is tightly clamped. 5. Adjust rod stop bushings 6. Lift the rod up and down to be sure the switch and that the arm does not bind on the rubber The rod must also move freely in the guide. for designed 7. Fill the sump and run pump to check switch operation. Rod Stc through DO level control. If necessary, will click bushings. one complete NOT ALLOW PUMP TO RUN DRY Pump should not be allowed to tun dry prior to shutting To do so voids the warranty and could ruin the pump. adjust off. the float so this will not happen. ELECTRICAL CONNECTIONS [_kWARNING]RJsk of electric shock. The Sump Pump has a 3-prong electric plug. The third prong is used to ground the pump to prevent possible fatal shock. The third prong should never be removed. Your electrical outlet should be the 3-prong, polarized type with an internal ground. cycle Switch Switch Arm Pump must be wired ual branch circuit. Ill as follows: l. When the sump is dry, the lloat rod hangs from the switch arm. Its weight hoMs the switch off. 1. 3. unit operates III DO Rod Stop {A) NOT Testing for into a 15 amp GFCI protected USE AN EXTENSION individ- CORD. Ground For your safety, check your outlet for ground using a Circuit Analyzer, (Figure 3). A Circuit Analyzer will tell you by a pattern of lights ff the power, neutral, and ground wires are correctly connected to your outlet. It can also be used to check other outlets in your home. A Circuit Analyzer is available in the SEARS Electrical Department. Sump Cover \ UL Listed J Rod Guide Outle Figure 3 Figure 2 4 6650194 Grounding GENERATOR Outlet SIZING If outlet is not grounded, install a copper wire (at least 14 gauge) from the outlet hox, as shown in Figure 4, to a metal cold water pipe. Use ground clamp on pipe• Below is the Engine Generator Watt ratiug required to power this pump motor. Any additional loads, such as lights, must he added tu the listed load and the genenttor sized ac- IMPORTANT: The cold water pipe you use as a ground must have mt, tal continuity to electrical ground. If contintfity is intcrruptcd by plastic, robber, or other electrical illsuhltot-s; such as hoses, fittings, washcrs or gaskets (including water meter or pump), a metal bypass Intlst l)e used. An)' electrically insulated connector should be jumped (as shown in Figure 5), with a length of No. 4 wire clamped securely at both ends• cordingly. Pump Motor HP Minimum Watt Rating of Generator 1/3 2,200 1/2 2,800 SERVICE Outlel Box General •Q:, 5"__ 0are coerwlreto cold wa{°e_rpipe 669 0194 Figure 4 [_.WARNINGIRisk of electric shock. When servicing pump always disconnect power to electrical outlet and remove pump electric cord from outlet. Inspect sump pump and system components monthly. Keep free of debris and foreign objects. I. If pump does not operate: a. Check for loose plug at electric outlet. No, 4 Wire b. Check for blown fuses or tripped circuit breakers at fuse box/circuit breaker box. Clamp Metal Water Pipe Meter 670 0194 Figure 5 Automatic Thermal Overload Protection This pump motor has a built-ifi automatic thermal overload If the motor overheats, the protector will open and cut off power to the motor before the heat damages it internally. The overload will reset automatically and the pump will restart after the pump cools down below the danger point. protector. [& WARNING 1DO NOT attempt to work on the pump or motor if the overload seems to have tripped. The motor may restart without warning at any time. You could be injured and the pump damaged if it starts when you are working on it. DO NOT attempt to repair a sump for service by a qualified technician. pump Take it to SEARS c. Be sure nothing interferes with action of float switch. d If a, b, and c above check OK, plug in a Rght that you know works. If it lights, take your pump to SEARS for service. If it doesn't light, the electrical circuit is faulty; consult a licensed electrician. 2. Pump starts, but blows fuses/trips circuit breakers: After disconnecting power to pump, remove it from sump. Remove tbe plate from the bottom of the pump and make sure that the impeller turns freely. Remove any debris obstructing impeller. If pump still does not operate correctly, return it to your nearest SEARS Service Department for repairs. 3. Pump runs, hut does not empty sump: a. Clean pump intake screen. b. Water may be entering sump faster than the pump can discharge it. c. Be sure vertical distance from pump discharge outlet to discharge pipe outlet is 18 feet or less for Model 390.303302 (20 feet or less for Model 390.303491). d. Be sure discharge pipe is not plugged or frozen. LUBRICATION Motor has been lubricated at the factory. additional oil. Bronze bearing in volute pregnated. It does not require additional It does not require housing is oil imoil Craftsman Model 390.303302 To order parts, cal!: Sea M Product J Servuce I !800.366-7278 _41 -- 3 9A 8 4 -q 1"_-5 659 0594 Key No. 1 2 3 4 5 6 7 8 9 9A 10 11 Part Number Description Motor with Cord and Switch U30-932ZP RP0005257 RP0005246A $101-33P SC004-116 FT0013-63 RP005168S RP0005249 U30-929ZP 2773 RP0005248 U17-318 Screw #8 x 1/2" Hex Head (2 Required) Shaft Column Impeller Assembly Screw #8-18 x 3/8 Self Tap Float Rod Rod Guide Screw #8 x 1" Phillips Head Switch Float Stop (2 Required) Cord and Plug • Not illustrated. ** If motor fails, replace entire pump. 6 Craftsman Professional Model 390.303491 10 To order parts, ca!l: Sears Product Service 9 3 4 6 7 2712 1196 Key No. 1 2 3 4 5 6 7 8 9 9A 10 11 12 13 • Part Number U30-946PH RP0005257 $15-37SS $1-32B $5-13P PS4-17P U30-571BT RP0005249 U30-929ZP RP0005248 FT0013-63 RP005168S 2773 U17-318 U78-130P* Description Motor with Cord and Switch Set Screw (4 Required) Shaft Column Volute Impeller Base Plate Screw #8-32 x 1/2 Hex Head (8 Required) Rod Guide Screw #8x1" Phillips Head Rod Bushing (2 Required) Float Rod Switch Cord and Plug 1-1/2" x 1-1/4" Reducer Bushing • Not illustrated • May be purchased locally. •* If motor fails, replace entire pump. "7 SEARS OWNER'S MANUAL I:RRFTSMRW PEDESTAL SUMP PUMP Model No. 390.303302 390.303491 Forthe repair or replacementparts you need Call7 am - 7 pm, 7 days a week 1-800-366-PART (1-800-366-7278) Forin-homemajorbrandrepair service Call24 hours a day, 7 days a week The model number of 1-800-4-REPAIR (1-800-473-7247) your Pedestal Sump Pump will be located on the side of the motor. When requesting service or ordering parts, always give the following information: • Product Type • Model Number • Part Number • Part Description For the locationof a SearsRepairServiceCenterin yourarea Call24 hours a day, 7 days a week 1-800-488-1222 Forinformationon purchasinga Sears MaintenanceAgreementor to inquire aboutan existingAgreement call g am - 5 pro, Monday-Saturday A 1-800-827-6655 SEARS America'sRepair Specialists Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
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