CRAFTSMAN Saw Radial Manual L0712074
User Manual: CRAFTSMAN CRAFTSMAN Saw Radial Manual CRAFTSMAN Saw Radial Owner's Manual, CRAFTSMAN Saw Radial installation guides
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F "_L. Save This Manual For Future Reference Operators Manual MODEL NO. 113.197110 OR 113,197150 10" RADIAL SAW WITH LEG SET Serial Number Model and serial numbers may be found at the rear of the base. You should record both model and serial number in a safe place for future use. CRRFTSMRN 10-INCH RADIAL SAW CAUTION: • Assembly • Operating • Repair parts READ ALL INSTRUCTIONS CAREFULLY Sold by SEARS, Part No. SP5249 ROEBUCK AND CO., Chicago, IL. 60684 U.S.A. Printed in U.S.A. FULL ONE YEAR WARRANTY It within one year from the date of purchase, workmanship, Sears will repair WARRANTY SERVICE IS CENTER/DEPARTMENT ON CRAFTSMAN this Craftsman Radial RADIAL SAW Saw fails due to a defect in material it, free of charge. AVAILABLE BY THROUGHOUT SIMPLY CONTACTING THE UNITED THE NEAREST SEARS SERVICE STATES. This warranty applies only while this product is used in the United States. This warranty gives you specific legal rights and you may also have other rights which vary from stale to state. SEARS, ROEBUCK AND CO., DEPT. 698/731A Sears Tower, Chicago, IL 60684 Table of Contents Section Title Safety Page Information Putting Your Location ............................................ Saw and Together Function Alignment of the Electrical Connections Crosscutting Ripping ...................................... ....................................... Accessories Lower Blade Glossary Helpful Guard Safety Maintaining 52-55 ...................................... 56 Information 57 ........................... Changing ................................................. Your Motor Shooting Lists Saw Voltage 17-33 43-51 ...................................................... Hints 13-16 36-42 .......................................... Accessories 7-12 34-35 ................................................ Recommended Parts ............................ .................................................... Cutting Trouble Blade 3-6 .................................... of Controls Numbers ....................................... ........................................ ............................................ ................................................. 58 59 60-67 68 69-73 74-87 or I Safety Information The operator's manual contains safety information, instructions and signs for your protection against serious injuries, including: Loss of fingers, hand, with the saw blade. arm or leg from contact Eye injuries, including being blinded from being hit by a thrown workpiece, workpiece chips or pieces of the saw blade. Impact injuries, including broken bones and internal organ damage, from being hit by a thrown workpiece, workpiece chips or pieces of the saw blade. Major Hazards 1. Workpiece Kickback Kickback is an uncontrolled grabbing and throwing of the workpiece during ripping. If kickback occurs, the workpiece can hit you hard enough to cause broken' bones, internal organ injury or death. To reduce or prevent kickback, read and follow the safety information in the Ripping section of the manual. Shock, electrocution, or burn injuries from contact with wires, motor or other saw parts. Safety Symbol and Signal Words The safety information in this manual is highlighted by the following safety alert symbol. Fig. 2 Kickback 2. Kickback Fig. 1 Safety Followed by Blade Contact Alert Symbol The following signal words are used to indicate the level of risk. DANGER: Means that if the safety information is not followed, someone will be seriously injured or killed. A Safety Sign WARNING: Means that if the safety information is not followed someone could be seriously injured or killed. Kickback followed by blade contact can happen when the saw blade is pinched or bound by the workpiece during ripping. Kickback can happen if you reach around the blade to the end with the anti-kickback pawls, (outfeed end), and try to hold-down or pull the workpiece through to complete the cut. Your fingers, hand, or arm can be cut off by the blade if the workpiece kicks back. Kickback, Blade Contact. CAUTION: Means that if the safety information is not followed someone may be injured. All of the safety information and cutting steps are critical to the safe operation of the radial arm saw. Fingers, hand, arm can be cut off. Follow instructions for Ripping Fig. 3 Blade Contact Safety Sign 3. Wrong Way Feed Wrong way feed is feeding the workpiece into the end of the saw with the anti-kickback pawls. The workpiece can be grabbed by the blade and puli your hands into the blade before you can let go or pull back. Fingers, hand or arm can be cut off. can be blinded Wear safety goggles. Fig. 6 Safety Goggles Safety Sign Wrong Way Feed. Fingers,hand, arm can De cut off. Feed into infeed end of saw. _1_ DANGER: Follow the 8 steps listed below to reduce or eliminate the risk of being injured when using the radial arm saw. Failure to do so can result in a life threatening injury or death. Fig. 4 Wrong Way Feed Safety Sign If a with like can feed not workpiece is fed into the end of the saw the anti-kickback pawls, it can take off a missile. Anyone hit by the workpiece be killed. Feed the workpiece into the inend of the saw blade, the end that does have the anti-kickback pawls. Wrong Way Workpiece can kill Feed. impact others. Feed into infeed end of saw. 1. Lower the anti-kickback spreader when crosscutting 2. Set blade guard when crosscutting. 3. Lower blade ping. pawls and and ripping. in horizontal position guard nose only when rip- 4. Keep hands as far away from the blade as possible when cutting. 5. Return the saw to its rearmost after each crosscut. position Fig. 5 Wrong Way Feed Safety Sign 6. Wait until the blade has stopped turning before reaching for the workpiece or anything else on the table. 4. Throwla Pieces The Workpiece saw can throw chips Chips the and Blade workpiece, workpiece or pieces of the blade violently. You can be blinded. Wear safety goggles labeled "ANSI Z87.1' on the package. 7. Read and follow the safety information and safety instructions in the operator's manual and in the safety labels on the radial arm saw. 8. I4alow location and function of all con- trols before using saw. See the Location and Function of Controls section. Personal Saw Safety 1. Wear safety goggles labeled "ANSI Z87.1" on the package. Do not wear regular glasses, they are not safety glasses. 2. Wear snug fitting clothes, short sleeve shirts and nonslip footwear. Cover up or tie long hair. Do not wear loose, baggy clothes, gleves, neckties, rings, watches or any other jewelry. 4. Wear hearing protectors, ear plugs or muffs, if you use the saw daily. Work Area and balance. Don't over- pets and visitors out of the 2. Make the work area child proof. Remove the yellow key from the red switch and place it out of reach and sight. Lock work area. 3. Keep floors dry and free from sawdust, or other slippery materials. 4. Keep work area clean, uncluttered well lighted. wax and 5. Use the saw in a dry area. Do not use in wet or damp area. Do not use outside. 6. Clear the table of all ebjects (adjusting wrenches, tools, scraps of wood etc.) except the workpiece to be cut, fixtures or clamps before turning the saw on. 7. Do not do layout, assembly or setup work on the table while the blade is turning. 8. Store items away from the saw. Do not climb on the saw to reach items. Do not stand on the table; 2. Check for broken or damaged parts before using saw. A damaged guard or other saw part should be checked for alignment, binding, breakage and correct mounting to make sure they are working properly. Repair or replace damaged guards or other saw parts. 4. Use clamps or vice to hold workpiece when practical. It's safer than using your hands and frees them to operate the saw. 5. Do not force the saw, saw blade or accessories to do jobs they are not designed to do. Safety 1. Keep children, work area. 1. Keep guards and anti-kickback pav_l_in place and in working order. 3. Unplug saw before doing maintenance, making adjustments, and changing blades and accessories. 3. Wear a dust mask, with your safety goggles, if cutting operation is dusty. 5. Keep good footing reach. Salty tile saw can tip over. 6. Make sure the yellow key is removed and the red switch is in the off position before plugging in the power cord. 7. Cut only wood, woodlike or plastic materials. Do not cut metal materials. 8. Secure the saw to floor, wall, bench or table if it slides, tips or walks during use. 9. Feed the workpiece against the direction of rotation of the blade when ripping. 10. Turn the saw off before leaving work area. Do not leave the saw until the blade has stopped. 11. Lock the rip and miter locks before moving the saw from one location to another. 12. Turn the saw off and remove yellow key if the blade jams. Do not try to free a jammed workpiece with tlle saw on. 13. Turn the saw off if it vibrates excessively or makes an unfamiliar noise. Correct any problems before restarting saw. 14. Rip workpieces that are longer than the diameter of the blade being used. Do not rip a workpiece that is shorter than the diameter of the blade being used. 15. Cut only one workpiece not cut stacked workpieces to edge for cutting. Workpiece Support at a time. Do or lay them edge Safety Labels Safety 3. t lelpers call cause the workpiece to kickback. Do not use other people to support or assist in feeding or pulling tile workpiece. Use table ex,_ensions. DANGER TO AVOID INJURY DO NOT FEED MATERIAL INTO CUTTING TOOL FROM THIS END Fig. 7 Wrong Way Feed Label 2. Safety instruction label located on the front of the saw near the handwheel. [ DANGER t. Read and understand owner's manual 4. When table extensions over 24 inches wide are added to either side of the saw, make sure you either bolt the saw to the floor or support the outer end of the extension from the floor with sturdy legs or an outrigger. 5. USE ONLY RECOMMENDED ACCESSORIES: Follow the instructions that come with the accessories. Consult the owner's manual for operating goggles 3. Keep out of path hands 5. Never perform "FREEHAND? each before cross-cut 4. Do not cycle motor switch ly; the blade can loosen. 3. Ripping safety 5. Do not ovcrtighten collar can be warped. the blade; off rapid- operation. or servicing. label Label located on the motor. [ DANGER I WHEN RIPPING 5. Use _PUSH STICK" for narrow work. 2. Wellr ANSI 6. Nt_/_r 7. Never relK:h "PRIE_ _,lo_ Z87.1, goggtes complying with avo_ofKI';_ patlCKSACK S 4,3"KnowKlmp heJftds how to out th ot sllW bl_,? \ \ 8. Shut stop mrou_,d t he saw blade. any operation off power mild allow _ blsde before IKlJu=ting or servicing. T O AVOID _ltlng tooe R_JNAWAY FROM rlt_ WO_KI_IECE ENO ONLy DANGER AT OUTFEED Wod_plecm can m_r_'y kick _ a_d pal I_mdo ktto Im_l under cuttl¢_@ tool Motor: 120 Volts 11.0 Amps Fig. 9 Ripping the blade blade. 1, Read and understand owner's manual before mttng rn_hWm. __ on and type adjusting 2. Do not use blades larger than 10 inches in diameter. clean. of saw ANSI any operation Fig. 8 Safety Instruction for 3450 rpm or higher. and with 7. Shut off power and allow saw blade to stop __--_ sharp complying 6. Return carriage to the lull rear position after Safety blade machine. 2. Wear safety Z87.1. 4. Never reach around the saw blade. recommended accessories. The use of improper accessories may cause risk of injury to persons. 3. Keep ] FOR YOUR OWN SAFETY: before marked Saw 1. Wrong way feed label located on the outfeed end of the blade guard. 2. Helpers can be hit by a thrown workpiece, workpiece chips or pieces of the blade. Use table extensions or other supports. Do not use helpers. 1. Use blades Arm The following labels are on your radial arm saw. Locate, read and follow the safety instructions and information contained in these labels. 1. Use additional supports for workpieces which extend beyond the saw table. Large workpieces can shift, twist, rise from table or fall after they are cut. Blade on the Radial 3450 R.PM. Safety Label 6e HI. t Phase to Putting Your Saw Together Your radial arm saw is easy to put together, however it will take time. Ask a friend to help, and follow these assembly instructions. It is important for your safety, and for the quality of your cuts, that the saw be put together with care. L t F _lb WARNING: Plugging the saw in during assembly can result in electrical shock or your fingers, hand, or arm being cut off from blade contact. Do not plug in the saw at any time during assembly. The saw should only be plugged in when it is to be used. Unpacking!Set 1. As you unpack, try to keep up the contents of Fig. 10 - Parts for Model each of the smaller bags together and separate from the others. This will help you identify and locate the parts you need during A B C D E F G H I J Basic Saw Assembly Operator's Manual 2. Identify the large parts of your saw before beginning each section. Your task will be easier if you are familiar with these parts. assembly. The following parts are included 113.197110 or 113.197150: with model 3. 1 ................ 4 4 U-Channel 1 Trim Rear Caps Table ....................... Table Mounting .......... sure required that you have will need. (Figure _ @ for assembly. all of the tools you I 1) 7116'" 2 1 Spacer ........................... Fence ............................ Front Table ...................... Medium _5 2 ....................... ....................... K L Loose Parts Bag* ................. *This the total number of loose parts the tools 1 Leg ............................. Stiffener Lower ................... Channel, Identify Make ............... 113.197110 and 113.197150 No, 2 Phillips Hammer . _ [_ Framing 3/4" Socket 9/16" Socket 4 Screwdriver Wrench 9/16" Wrench 112" Wrench 3/4" Wrench 1 1 1 Screwdriver _j_ Square Pencil bags. Socket Wrench Socket Extension Fig. 11 Pliers 7 3/16" Hex "'L" Wrench AA 4. Open the loose parts bags, and sort the contents into piles on the floor or table. This will make it easier for you to find the part(s) you need during assembly. N Truss Hd. Screw O Hex P Lockwasher Q R Foot Leveling Hex Jam Nut ................... 3/8-16 ............. 4 8 S Bracket, ................... 4 T U Indicator Indicator V Screw W Lockwasher X Switch Y Z Table Clamp (Unassembled) Tee Nut ........................ Nut 1/4-20 x 1/2 ..... 1/4 Hd. Ext. 10-32 x 1/2 #10 Cup AB Pan Hd. 1/4-20 Point AC AD "U" Hex AE Washer Set Screw 2 1 ....... 11/32 x 7/8 1 ..... x 7/8 2 1 . 1 1 ..... x 1/16 ........ Lockwasher Hex AH AI Pan ltd. Screw 1/4-20 x 1 ........ Washer 17/64 x 5/8 x 1/32 ....... 4 5 AJ Lockwasher 4 AK Hex AL Handwheel AM Arbor AN Sleeve 5/16-18 ................ 1/4 ................. 1/4-20 ................. ..................... Wrenches ................ ......................... AH 4 AG Nut 5/16 ................ 1 4 AF Nut R 1 Screw Ty T x 1-3/4 ................ Clip 1/4-20 ................ Hd. Screw 5/16-18 x 3/4 Ac 1 ............ 1/4-20 I 32 Ke,¢ ..................... AA ©P 32 ............ Rip ................... Bevel ................. Pan AB 32 ................. Ext. Leg 1/4-20 ©° 4 t3 4 4 1 2 ©w 1 × AM Z AN Information 2. Place 1. If you are missing any part while putting your saw together, do not continue assembly. Contact your Sears Service Center or Retail Store and get the missing part before continuing assembly or trying to use the saw. the hex bushing inside the_handwh_l. 3. The hex bushing has a small flati_ea:pnli which matches a flat area on the elevatidn shaft. I _ 4. Align the two above flat areas and attach the handwhee! using a screw and lockwasher. Complete parts listed are located at the end of this manual. Use these lists to identify the number of any missing part. 2. Sometimes small parts get lost in packaging materials. Do not throw away any packaging until your saw is put together. If you are missing a part, check the packaging before contacting Sears. 3. Most parts of your fastened washers together and hex (Figure 12) When the instructions you locate radial arm saw will be using truss head bolts, nuts of the sizes shown. different sizes will include the correct ) ndwheel lockFig. 13 are needed, a sketch to help size. Fig. 14 - Screw, External Lockwasher and Hex Bushing Mounting the Motor Fig. 12 - Truss Head Bolt, Lockwasher, Hex Nut 4. As you assemble your radial arm saw, some of the holes in the parts will line up and others will not. This happens because some parts are used in other equipment or for other purposes. Follow the instructions carefully. The figures will show which holes should line up in each step. 5. If it is difficult holes, you may driver to help to get bolts need shift through to use a Phillips the parts the screw- into place. hex bushing, 1. Loosen the guard clamp screw the guard from the motor. 2. screw, Use the arbor wrenches and remove to remove the blade from the saw. The arbor shaft has lefthanded threads, so you will have to turn the nut clockwise to loosen. 3. Attaching Handwheel 1. Locate the handwheel, and lockwasher. _WARNING: Plugging the saw in during assembly can result in electrical shock or your fingers, hand, or arm being cut off from blade contact. Do not plug in the saw at any time during assembly. The saw should only be plugged in when it is to be used. Lock the rip lock. 4. Turn to raise the handwheel the radial arm in a clockwise about 2 inches remove the packing styrofoam blocks. direction and 5. Clean the small pieces of styrofoam off the saw. 6. Place the motor on the center channel If the bevel yoke, of the saw. 7. Remove the lock nut and flat washer the motorpivot support. (Figure from lock unlock touches the bevel on the motor pivot to step 9 and repeat, or If there is more than left side and tighten support. 1/16 inch of the the Then go gap between the bevel lock and the left side of the yoke, unlock the bevel lock and loosen the locknut 15) 12. Repeat steps will not touch the the gap 13. is not more Lock the bevel Attaching support. Then go to step 9-10 until the bevel left side of the yoke, than lock and 1/16 inch. lock. the Leg Set 1. Mount floor leveler support brackets inside legs. Line up the three tabs on brackets with slot on leg and tap into place. Make sure lip on bracket points up. (Figure 18') Fig. 15 8. Slide the motor onto the motor pivot support. Make sure the motor is firmly in place. Install the remaining three brackets the same way. 9. Put the flat washer and locknut back in place and tighten using a 3/4 inch socket wrench. Move the bevel lock back and forth the locknut. lock Iocknut on the motor pivot J9 and repeat. as you tighten tighten. the Do not over- 10. Push the bevel lock to the left as far as it will go. (Figure 16) Fig. 17- Support Bracket, Leveling Foot Support Bracket Fig. 18 2. Put a hex nut on each Put the leveling Fig. 16 I 1. If there the bevel lock (and are they bottom is a 1/16 inch and the gap left side not touching), or less between 3. Put another of the yoke go to step feet leg. 13, or 10 and feet of the floor of the leveling through leveler the holes support hex nut on each hand-tighten until they feet. in the bracket. of the leveling are against the Switch Front Leg -- _ _tt_he_J'He_! Hex Nuts D Support Bracket __keveling Foot Fig. 19 -- Column Support \ Floor Cover Building the LEG SET The following assembly. 4. Mount the two front legs to the basic saw assembly using truss head bolts, lockwashers, and nuts. However only put bolts through the sides of the saw assembly not the front. parts are used in the leg set A Legs ........................... B Lower Stiffeners ................. C U-Channel ..................... 4 4 1 Fig. 22 - Bolt, External Lockwasher, Hex Nut, U-Channel Saw Base //_ Fig. 20 - Leg Set 1. Lay a piece keep from Nut and Lockwasher of cardboard scratching on the floor head to bolts, lockwashers, Truss Head Screw Fig. 23 5. Position and nuts legset. (see Fig. 22) to mount the two rear legs" to the basic saw assembly. Make sure that the four holes in each corner Leg the saw. 2. Position the basicsaw assembly on the floor as shown below. The arm assembly should be pointing up in a vertical position and the column support cover should be resting flat on the floor. It may be necessary to have someone help you lift the saw. 3. Use truss Channel leg. Finger channelpiece 23) Fasten inside the the channelpiece, leg, and saw together with two truss head bolts on each side. Put a lockwasher and hex nut on each bolt. The threaded section of the bolt of the saw line up with four holes in the top of each nuts at this time. the front (Figure tighten should 11 point towards the arm assembly. 6. Attach the four (4) lower stiffeners to the legs'. Two (2) truss head bolts, washers, and nuts are required to hold each end of a lower stiffener in place. Hand tighten hex nuts. 2. Loosen leveling the bottom foot 3. Loosen 4. Adust using a 9/16 inch wrench. the top nut by hand. the lower wrench hex nut on the desired until nut with the 9/16 inch the leveling foot is at the desired height. 5. Tighten the top nut by hand. 6. Repeat steps2-5 feet if necessary. 7. Tighten all four inch wrench. for the other bottom three nuts using leveling a 9/16 Leg 7. Go back tighten with a 7/16 wrench or socket Attaching Trim Caps and all hex nuts. 1. Find the left and 8. Carefully lift the saw into its normal position. It will be necessary to have someone help you in order to avoid damaging the saw. 2. There Adjusting Leveling Feet 3. These the front [L dl& WARNING: each are two plastic the left and 1. If the leveling feet raise the front of the saw slightly higher than the rear, and if the leg set not rock, go to step 7, or If the leveling feet do not raise the front of the saw slightly higher than the rear, go to step 2, or Trim Cap If the leg set rocks, go to step 2. 12 stubs on the back stubs will snap into matching corners of the saw. ward toward you if the leveling feet are not correctly adjusted. Workpiece or saw can move unexpectedly if cabinet rocks. Fingers, hand, or arm can be cut off from blade contact. Adjust leveling feet before using your saw. does trim caps. of trim cap. 4. Snap Saw blade can roll for- right right holes trim caps into place. at • Location and Function i of Controls i ,111111 Fig. 24 - Radial Saw Controls On/Off The on/off switch turns on and off. WARNING: Switch the power The saw can start ac- cidentally or be used by children and others when the yellow key is left in the red switch. Always remove the yellow key when the saw is off, and keep it out of the reach and sight of children. to the saw To turn the saw on, put the yellow key into the red switch and then pull the switch to the right. To turn the saw off, push the red switch to the left. Remove the yellow key. from the red switch whenever the saw is turned off, and keep it out of the reach and sight of children. (Figure 25) act WARNING: The saw will start im- mediately when the power comes back on after a blackout if the red switch is left on. Always turn the switch off and remove the yellow key when the power goes off for any reason. Miter Lock The miter lock is used to hold the radial arm at various angles to the fence. To unlock the miter lock, pull the lock to the right. (Figure 26) Fig. 25 - Oo/Off Switch 13 Bevel Lock The bevel lock is used to hold the blade at various angles to the table. To unlock the bevel lock, move tile lock to the right. Always hold the motor when you unlock the bevel lock. (Figure 28) _lb CAUTION: The motor is heavy and can swing down quickly. You can be cut or injured by the arbor shaft or blade. Hold the motor when you unlock the bevel lock. Fig. 26 - Miter Lock - Unlocked To lock the miter lock, push the lock to the left. (Figure 27) To lock the bevel lock, move the lock to the left. (Figure 29) Fig. 27 - Miter Lock - Locked There are three pre-set miter angles at 45 °, 0°, and -45 '1. You will feel the radial arm snap into position at these miter angles. To unlock the arm when it is in one of these positions, pull the miter lock all the way to the right and n_ove the arm as you hold the lock in this position. Fig. 29 - Bevel Lock - Locked 14 swivH lock when the motor positions, stand fiicing the the swivel lock :ill the way turn the motor as you hold position. There are five pro-set bevel angles at -90 °, -45 °, 0°. 45 °, and 90 °. To unlock the bevel lock when tile blade is at one of these angles, move the bevel lock all the way to the right and turn the motor while holding the lock in this position. Swivel is inion'€ of ihese saw l_smUtb, poill : towar_yL, u, flTnLT the lock in this Rip Lock Lock The rip lock is used to hold the motor and blade at a fixed position along the radial arm. It is used during ripp{ng to hold the blade a desired distance from the fence while the workpiece is fed through. It is used before and after each crosscut to keep the blade from moving forward on its own. The swivel lock is used to hold the blade in the cros,_cut, in-rip, or out-rip positions, and to position the blade for molding or edging. To unlock the swivel lock, stand facing the saw handle and pull the swivel toc/," toward you, (Figure 30) To unlock the rip lock, pull the handle the front of the arm. (Figure 32) Fig. "70 - Swivel Lock toward - Unlocked To lock the swivel lock, stand tacing the saw handle and push the swivel lock away from you. (Figure 3 1) Fig, 32 - Rip Lock To lock the the rear Fsg 3315 tip lock, of the arm. /Tip Lock - Unlocked push (Figure Locked the handle 33) toward Handwheel The handwheel radial arm. controls the height of the To raise the radial arm, turn the handwheel clockwise. To lower the radial arm, turn the handwheel counterclockwise. (Figure 34) Fig. 34 - Handwheel One complete turn of the handwheel the arm 1/16 inch. The handle can be folded plastic "ears" with your while pushing the handle moves in by squeezing thumb and index the red finger in. All Controls Always lock the miter, swivel and bevel locks before making a cut on your radial arm saw. When ripping, the rip lock must also be locked. When crosscutting, the rip lock should be locked before and after each cut, when the saw is in the rearmost position. 16 i + Alignment ALIGNMENT OF THE BLADE MOST IMPORTANT STEP IN ASSEMBLING YOUR RADIAL SAW. of the Blade IS THE 1. Use a 3/16 hex ARM four screws (Figure 35) The blade of your radial arm saw must be aligned properly for two reasons: to make cuts accurate, and to prevent binding of the blade and workpiece which can cause jams or thrown workpieces. "'L'" wrench in the front to loosen of the column the support. Four Socket Head Screws , These adjustments must be done in order, before using your saw for the first time. If they are not done in order the saw will not cut accurately. If you miss an adjustment, you must go back to the adjustment you missed and repeat all steps from that point on. Fig. 35 These adjustments are like fine tuning a piece of equipment. Often a series of steps must be repeated more than once in order to get the adjustment just right. 2. Raise and lower the radial arm by turning the handwhee! a few turns in each direction. tt should take about the same amount of effort to lower the arm as to raise it. ,WARNING: Plugging the saw in during alignment can result in electrical shock or your fingers, hand, or arm being cut off from blade contact. Do not plug in the saw at any time during alignment. The saw should only be plugged in when it is to be used. Make sure that the blade and removed from the arbor shaft ning to align your saw. Do not blade or blade guard until you to do so. Adjusting 3. If movement column does not rock the next section, or back and and the forth, go to If column rocks back and forth, tighten the four bolts in the back of the column slightly (Figure 36) and go back to step 2. blade guard are before begininstall the are instructed o o I Elevation arm smooth and firm. If the column that supports the arm is too tight it will be difficult to the ar_ up and down and to get acdeplh of cut. If the column is loose the blade may "walk" on the workpiece the motor, or cause a heel in bevel pound cuts. smooth If movement seems difficult, loosen the four bolts in the back of the column slightly (Figure 36) and go back to step 2, or The goal or" this adjustment is to make upward and downward movement of the radial move curate seems and stall and com- Fig. 36 17 " i Leveling Table Supports 1. Raise the the motor radial is about arm 2-1/2 until the bottom inches above of 6. the Turn the motor pointing straight (Figure saw. 2. Locate washer 3. four hex head bolts and the arbor toward Attach center a table support to each of the enlarged holes so that the supports as needed. is 39) put a flat side of the in the table may slide the sup- up or Arbor Table shaft the saw. on each. saw using the four hex head bolts and flat washers. (Figure 37) Put the bolts through ports down until down Lockwasher Nut Support Wrench Rear Bolt Table Support Fig. 39 Here Screws _ 7. Lock the bevel lock to hold the motor in this position. __F 8. Unlock I£t Washer the miter lock and move the arm to the left as far as it will go (about 50 ° miter). Hex Head Bolt Front 9. Unlock the arbor (Figure Mount Support Using These Holes Fig. 37 10. ©© shaft lower is over Mark the point Place the arbor Unlock Hold onto the bevel the motor lock to release wrench the arm until the arbor The wrench 13. Move the arm and motor shaft is over can swing down quickly. this point and shaft is just touch- should slide back (Figure 39) the motor. as you do this. The motor over 12. Tighten the rear bolt under this point using a 1/2 inch wrench. a't CAUTION: under shaft. and forth with slight contact. 5. until the left table support. on the table support of the arbor ing the wrench. 4. Put a lockwashcr and hex nut on each bolt and hand-tighten. the motor 39) the center 11. the rip lock and move is heavy port. and or injured if the arbor shaft hits you. Hold the motor when you unlock the bevel lock. 18 the front bolt on the left table Do not change you move You can be cut until the arbor from point the elevation to point. sup- of the arm as (Figure 40) If the arbor arbor shaft repeat level, steps or wrench and 8-21 will not fit between the table support until table the the _t any point suppofls"are If there is a gap between the arbor wrench and the arbor shaft at any point, repeat steps 8-21 until the table supports are level. Fro Bolt Table Support Rear Bolt Fig. 40 h 14. Mark the point on the ruble support under the center of the arbor shaft. (Figure 40) 15. Place (Figure the arbor wrench over this point. 41) L._[._/4J 16. Slide the front end of the table support up or down until the handle end of the arbor wrench just fits between this point and the arbor and shaj?+ The forth with wrench slight should 18. Repeat the support. port steps front Slide rear the rear up or down the rear 13-17 and bolt (see when step 19. Move the arbor again. back this point using Fig. 41 contact. 17. Tighten the bolt under 1/2 inch wrench. over slide with bolts end the arbor of the table the arbor shaft a shaft on the right table sup- is over 16). shaft over all four points 20. Place the arbor wrench over each point and make sure that the arbor shaft just touches the wrench. The wrench should slide back and forth with slight contact. 21. If the arbor wrench at each shaft point, just touches go to the next _ Rear Bolt the arbor section, OF 19 Front Bolt \ Table Support Mounting the Front Table 1. Make down. sure that the front 2. Place a tee nut hammer it into place. table over the leveling (Figure is upside hole ;rew Leveling Hole and 42) Bolt Tee NL,t ---.-._,_ //_7_... Head Screw Leveling Hole ___i -_" _j_- "_o Loc Hex Nut Fig. 42 Mounting Holes Fig. 46 5. Start eling the cup point hole. set screw Do not tighten. through (Figures the lev- 46 & 47) Fig. 43 - Nut Tee 3. Slide a U-ctip onto the center channel saw as shown. (Figure 44) of the Fig. 47 - Cup Point Set Screw U Clip 6. Put a washer in each of the mounting (Figures 46 & 47) holes. \ Fig. 48 - Washer for Mounting 7. Start Fig. 44 a pan center mounting 46 & 49) head machine hole. Holes screw Fig. 45- U Clip 4. Place the front mounting holes table on the saw so that in the table in the table supports saw. (Figure 46) and Fig. 49- Pan Head Machine the line up with holes center channel of 2O through Do not tighten. Screw the (Figures 8. Install four the pan mounting holes. hex nut on each Phillips head bolt screwdriver. bolts through the other 13. and back Put a lockwasher and tighten (Figures using If there is a gap to step 1 I and larger than repeat, 1_3_. lge]_, or a If there is a gap less than 1/32 inch, or no gap at all, go to the next section. 46 & 50) Squaring Fig. 50 - Pan Head Bolt Crosscut Travel 9. Lay tile edge of the rear table across the center of the front table, and check to see if The there fence along the radial arm in order for crosscuts to be accurate. If the radial arm is not is a gap between the two. (Figure 50) blade must perpendicular slight miter travel perpendicular to the fence, there angle in all crosscuts. _1_ WARNING" Plugging to the will in the saw dur- ing alignment can result in your hands, or arm being cut off from contact. Do not plug in the saw time during alignment. The saw only be plugged in when it is to Fig. 5! 10. If there is a gap larger than 1/32 inch, to step 11, or If there is a gap at all, tighten than the leveling ter mounting go to step less screw. 1/32 inch, screw go position and 2. Raise the radial so that (Figure Then the arbor 52). / I 1. If the gap is at the center of the table, tighten the leveling screw until the gap is gone. Then tighten the center mounting screw and go to step 12, or is at the sides tile center mounting gone. to step Then tighten screw of the table, until the leveling tighten the gap screw is and go 12. 12. Lay the edge center or thc.fi'ont of the recu" tabh" table and check across the again for Fig. 52 gaps. 21 in the 0 ° miter lock the miter arm the bevel 12. If the gap arm fingers, blade at any should be used. lock. about 2 inches above table. 3. Unlock the cen- Do not overtighten. the radial the front or no gap and 1. Place be a lock, and turn is perpendicular the motor to the table. 4. Unlock the rip lock and move the motor until the motor arbor is over the front table. 5. Lock lock. the rip lock, miter lock and bevel 6. Lower the radial arm until the motor is slightly above the front table. arbor Four Socket Head Screws 7. Lay a framing square on the front table with the long edge along the back of the table and the short edge alongside the motor arbor. (Figure 53) 8. Move the framing square toward the motor arbor until the arbor and square touch each other. (Figure 53) Fig. 54 12. Use the top two screws arm into line: If the motor 9. Unlock arbor the back shown and rip lock and forth along by the arrows. framing Do move the motor the radial not move arm square, as the arm arbor tighten to the to meet to move moved the top left. Then the column. away right the radial from screw tighten the to move the top Go to step the left screw 13, or square. If the motor 10. If the motor at all points, arbor just no change touches is needed. the square Go to step 14, or If the motor arbor moves away from the square or tries to "walk" on top of it, go to step 11. (Figure 53) arbor tried to "walk" on the square, tighten the top left screw to move the arm to the right. Then tighten the top right screw to meet the column. Go to step 13. 13. Move radial arm. the motor back Repeat arbor just Then go to step touches step and forth 12 until the square along the the motor at all points. 14. 14. Tighten the bottom screws in the front of the column support, switching from right to left several times so that you do not force the radial arm out of line. Do not overtighten or it will be difficult to raise and lower the radial arm. _ Framing Square _-- Fig. 53 ......... 11. Use a 3/16" tbur screws 15. Raise and lower the radial arm. If this is difficult, loosen the four screws in the front of the column support slightly and try again. Loosen all of these screws the same amount so that you do not force the radial arm out of line. " hex "'L'" wrench in the front slightly, if you have Adjusting Elevation to loosen of the column the support not already done so in the section. (Figure 54) 16. Repeat step radial 17. is smooth arm 15 until movement but firm. Then of the go to step 17. Lay a framing squareon thefront with the long edge and the short as before. edge along the back alongside Mounting Table ClamPs table of the table the motor arbor, The along the motor the radial arbor arm. back Do not and If the motor arbor of the square moves or tries to step move and clamp, and back B Square C Cup D Clamp the ..................... 2 Nuts ...................... 2 Washer ...................... 2 Bracket ................... 2 the square. from C \ the edge on top of it, go repeat. the rip lock, rear table away to "walk" 12 and 21. Set miter indicator shown. (Figure 55) 22. Lock are used in mounting forth 20. If the motor arbor just touches the edge of the square at all points, go to step 21, or back parts table clamps: A Thumbscrews 18. Move the framing square toward the motor arbor until the arbor and square touch. 19. Move following on 0° position put the spacer, in place, go to the next lock 1. Drop bracket. as 2. Turn fence comes the table section. i/'our" current Note: All Dimensions in Inches Fig. 112 - Push Stick Dimensions a new fence: 1 • Use .-,/ a,4 inch knot free lumber. particle board or other composite cause they arc not strong enough 2. Cut lumber the table, and Do not use material he- to a length equal to the length to a width more than half the height of the _orkpiece than 3/4". being cut, but never of less Fig. 113 - Way to Use Push Stick 52 ,-Jl J ............ i Auxiliary Fence and Push Block An auxiliary fence must be used if the blade is positioned between 1/2 inch and 2 inches from the fence during ripping. An auxiliary fence must always be used with a push block. Their purpose is to keep your hands away from the saw blade. They are also needed when you use the molding head. Make an auxiliary fence 3/4" Plywood This Face and This Edge Must Be Parallel 3/8" when: • the blade is to be placed less from the fence; 2 inches Note: or Plywood All Dimensions Fig. 114 - Auxiliary in Inches Fence Dimensions Push Block • an existing auxiliary fence is not the same width all along its length; • the existing damaged To make auxiliary by blade auxiliary fence has Push blocks fence. been Make are always used with an auxiliary a push block fence: 1. Use one piece of 3/8 inch plywood pieces of 3/4 inch plywood. • the blade is to be placed inches from the fence; and two • you make 2. Cut the 3/8 inch plywood long by 5 1/2 inches wide. 3. Cut one piece of 3/4 inch plywood ches long by 3 5/8 inches wide. 4. Cut other piece of 3/4 inch plywood inches long by 2 1/4 inches wide. the first auxiliary fence; push block has been damaged. to 40 inTo make a push block: 1. Use one piece of 3/4 inch plywood piece of 3/8 inch plywood. to 40 2. Cut the 3/4 inch by 5 inches wide. the two 3/4 inch plywood pieces so that they line up square (flush) on an edge. plywood and one to 12 inches long 3. Cut a triangular piece off each of two corners of the 12 inch side by marking with a pencil in and down from the corners 1 1/4 inches and cutting along the diagonal formed by the points. 6. Glue the 3/8 inch plywood piece at right angle to and flush against the 2 1/4 inch wide 3/4 inch plywood. 7. Reinforce 1/2 inch to 2 to 40 inches • existing 5. Glue together when: contact. with nails. 4. Cut the 3/8 inch plywood by 5 1/8 inches wide. 53 to 12 inches long I 5. Cut out a notch from the 12 inch side of Auxiliary the 3/8 plywood that is 9 1/2 inches Long by 3/8 inch wide. The dimensions of the remaining 3/8 plywood are shown in Fig. Make an auxiliary fence for edging: 115. • before doing edging 0° miter position. 6. Glue the 3,'4 inch plywood on top of the 3/8 inch plywood so that their 12 inch sides are square, as shown; • when existing damaged. These Edges Must Be Parallel 3/4" with the arm at ones have been To make a fence lbr edging: Plywood 1-1/4 x 1-!/4 ,4 Fence for Edging 1. Use 3/4 inch solid (knot-free) 2. Cut to the dimensions LI Auxiliary Fence lumber. shown. Spacer Table Rear Table 2-1/2 7 3/8" Plywood 5-1/8 2-1/2 3/8 Note: All Dimensions in 3/8 Inches Fig. 115- Push Block Dimensions 7. Cut a piece of plywood 3/8 inch wide by 2 1/2 inches long and glue it to the underside of the 3/8 inch plywood in line with the edge that sticks out. Do not use nails bccause if you accidently the saw blade, and {" are each 17" --'--_ _o 16" _- JL ....._-_2t'7"_4 45°_-: of the auxiliary. widths match ex- _L Note: All Dimensions in Inches Fig. !17- Auxiliary Fence for Edging 3/4-"t _.db 3 1--19--t Note AH Dirnensionsin Fig. 118 - Rear Table Opening 116 - Way to Use Auxiliary Fence/Push ?-'_1 For use of the molding head or drum sander with saw arbor vertical, the rear table requires an opening (next to rear face of fence) for arbor clearance. Cut opening directly below arbor in vertical position. Opening dimensions are shown below. 4 3/4 inches. Rear Table _[, Fig. 3/4 1__[ cut into the push block w'ith the nails will dull the blade. 8. Lay the push block on top fence to make sure that their actly, _--- "1 [3-1/2 I l Inches Dimensions When operating the drum sander the motor must be blown or vacuumed frequently to prevent sawdust buildup which will interfere with normal motor ventilation. Block 54 Featherboard Featherboards are used during rip cutting to help keep the workpiece against the fence. The featherboard is clamped to the front table, so that the angled edge of the featherboard is against the workpiece on the infeed end of the blade. The other edge of the workpiece is against the fence. Make new featherboards when existing ones have been damaged. 1. Use solid (knot free) lumber 5 1/2 inches by 3/4 inch. Fig. !20 - Way to Use a Featherboard 24 inches by 2. On the 24 inch sides mark a point 5 1/2 inches down on the left and 9 1/2 inches down on the right from the edge of the board. Draw a tine between the points. 3.Crosscut workpiece to make the kerfs. Attaching Auxiliary Board Crooked Workpiece If the workpiece you want to rip cut does not have a straight edge, attach an auxiliary board to the workpiece. at a 30 ° angle then rip 4. Do not clamp the featherboard cut off part of the workpiece. to against the 1. Place irregular side of workpiece fence. 2. Place straight edged auxiliary of workpiece and against fence. against board on top 5-1/2 3. Tack the auxiliary board to the workpiece. The auxiliary board must not extend beyond the leading end of the workpiece and should cover the workpiece width only enough to pass between the blade and fence. Note: All Dimensions Fig. 119- Featherboard in inches 4. Use a fence that is equal to or higher than the combined height of the workpiece and auxiliary board. Dimensions 55 Sears Recommends Item The Following Cat. No. Saw blades (10" diameter with 5/8" hole) ......... See Catalog Leg Set Caster ....................... S andin g Drum .......................................... Drill Chuck and Key 9-22221 .......................... or 9-22222 9-25246 See Catalog Dust Collector .................................... See Catalog Molding Guard See Catalog Taper Head 8". .................... Jig ............................................. Auxiliary Table Cover ........................ Accessories* See Catalog See Catalog Adjustable Dado 7" - 24 Tooth Carbide ........................ 7" - 32 Tooth Carbide ........................ 7" - 16 Tooth Carbide ........................ 8" - 48 Tooth Carbide ........................ See See See See Molding Heads 7" Bits Not Included ........................... 7" - 27 Piece Set ................................. 7" - 15 Piece Set ................................. See Catalog See Catalog See Catalog Catalog Catalog Catalog Catalog 7". ....................................................... See Catalog 8". ....................................................... See Catalog 8" Carbide .......................................... Standard Cut Dado See Catalog Sanding Wheel - 10". ......................... See Catalog Books Power Tool Know How Handbook .......... 9-29117 Guards Lower Retractable Guard 0_or 90 ° Crosscut Only) ....................... 9-29009 8". ....................................................... See Catalog * Recommended Miter Square ....................................... Extension Table .................................. Satin See Catalog See Catalog Cut Dado are designed means to fit this radial follow accessory limitations. instructions Sears may recommend other accessories not listed in the manual. See your nearest Sears store or Catalog department for other accessories. Do not use any accessory unless you have received and read complete instructions for its use. 56 that these ann accessories saw. Read on their use and and . ÷ Lower Blade Guard Safety Information ............... WARNING IMPORTANT The following safety information and instructions apply to all blades and accessories. Remove the lower blade guard for ALL other types of cuts except repetitive 90 ° crosscutting. Using the lower guard other than for repetitive 90 ° crosscutting will increase the risk of certain hazards: The lower blade guard is required by the Occupational Safety and Health Administration (OSHA) if the radial saw is used commercially. The lower blade guard is intended for use only in repetitive 90 ° crosscutting. During rip and bevel cuts the workpiece or narrow cut-off pieces can be pinched between the guard and the blade. Workpiece or cut-off pieces can kickback. Repetitive 90 ° Crosscutting is the repeated and continuous cutting of many pieces of lumber to the same length with the saw placed in the 90 ° crosscut position. In repetitive reduce 90 ° crosscutting, the chance the guard of accidentally • the blade is in its rearmost position • Cut off pieces can jam between the guard and blade. Turn saw off and wait for blade to stop before freeing a jammed guard or blade. may touching blade from the side. This protection ONLY when: • In the bevel position the blade teeth are fully exposed. Fingers or hand can be cut off. the is possible • Workpiece or cut-off pieces can be violently thrown by the blade. Wear safety goggles. and CAUTION • the guard is resting on the table so the leading and trailing teeth of the blade are not exposed from the sides. The lower blade guard can get caught or jam in fence or table kerfs. The lower blade guard ONLY provides protection against minor cuts and bruises that occur from contact with the fiat sides of the spinning blade. WARNING: Read and follow the warning guard: [ The lower blade guard on the lower outer WARNING: TO AVOID INJURY SHUT OFF POWER BEFORE CLEARING A JAMMED LOWER GUARD will not provide any protection if the blade is pulled over your hand, or your hand enters the blade path from the front or rear of the blade. Fingers or hand can be cut or cut off. Read saw manual for additional safety information. 57 saw use and Glossary Anti-kickback Pawls: Pivoted objects with teeth which help prevent workpiece kickback. Molding Cut: Non-through cut which produces a contoured surface on the workpiece. Arbor: The bar or shaft that holds the saw blade. Bevel: The slanting of the motor an angle between 0° and 90°. Crosscut: Dado: square Cutting a workpiece Outfeed: rip cut workpiece tified by presence and blade to leaves the saw blade; of pawls. the iden- Out-rip: Positioning the motor toward the fence, the blade toward the front of the table during ripping. to length. Non-through cut which produces a sided notch or trough in the workpiece. Featherboard: Device used to keep workpiece in contact with the fence ping. The end of the saw blade where Parallel: When two surfaces tance apart at all points. during rip- are the same dis- Perpendicular: When two surfaces (square) to each other. are 90 ° Freehand: Performing a cut without the use of fence, guide or hold-down designed to prevent the workpiece from moving during the cutting operation. Push Block/Auxiliary Fence: Two accessories used together for ripping a workpiece between 1/2 inch and 2 inches wide. Heel: Misalignment blade travel path. Push Stick: Cutting accessory used during ripping a workpiece between 2 inches and 6 inches wide. Infeed: of the blade re[atlve The end of the saw blade where workpiece is fed during the absence of pawls. ripping; to the identified Revolutions by turns completed Miter: Positfoning left of 0°. the saw arm Workpiece: Object being of the to the right by an object Spreader: Used during ripping kerf from closing and pinching helps prevent kickback. Kerr: Slot caused by removal of material by tile blade in a through cut, or a shallow slot produced by the blade in a non-through cut. Uncontrolled throwing during ripping. (RPM): Number in one of minute. Ripping: Used to change the width of a workpiece by cutting along its length. In-Rip: Positioning tile the motor toward the front of the table, the blade toward the fence. Kickback: workpiece Per Minute or 56 to keep the the blade. It cut by the saw. Hel In order to get accurate cutting results your radial arm saw, do the following: ,fill Hints of 2. Place the long edge of your framing square against the edge of the workpiece that will be held against the fence during cutting. Make sure that this edge of the workpiece is straight. This Edge of Board Against Fence For All Cuts s 3. Make sure that your workpiece lays fiat on the front table of your saw. Fence 1 >" I Turn workpiece over end for end.. keep same edge against fence when making 4. Clean all sawdust from the table. 15__ i _;>,?' 3. Place the same edge of the workplece against the fence for all cuts. Make the first cut at one end of the workpiece, then flip the workpiece over and make the second cut from the other end. Continue this way until all four cuts are made. (Figure. 121) from 1. Follow all steps in the Alignment the Blade section. _ , g"t: '!_;_ successive cuts. and woodchips [ 5. Hold the workpiece firmly against the fence and table during all cuts. You should use extra force during miter and bevel cuts since the workpiece tends to move when these cuts are made. / Pencil )-,. Line for Gauging Required Length "6. Use the right sawblade for each job, and make sure that all blades and cutting tools are sharp. Fig. 121- Making a 4-Sided Frame When making a four-sided frame: 4. Make a pencil line on the table for gauging the length of each cut. 1. Make sure that the top and bottom pieces are exactly the same length. 2. Make sure that both side pieces exactly the same length. are 59 ' Maintaining Your Saw General aX 41LWARNING: For your turn power switch off and from power source outlet taining or lubricating your To avoid motor damage the motor should be blown out or vacuumed frequently to prevent sawdust build-up which will interfere with normal motor ventilation. own safety, remove plug before mainsaw. Lubrication Your saw is precision built and should be kept properly lubricated. Before describing the various points which may periodically require lubrication, it is more important to first mention the points which should not be lubricated. When you receive your new Craftsman radial saw, it requires no lubrication. The radial saw has been partially aligned and all bearings are lubricated and sealed for life. In time, however, in order to keep your saw in perfect working order and accurate, it will be necessa U to lubricate and realign. In fact your radial saw needs more of a cleaning than a lubrication. Do not lubricate the following: • carriage Replacing Antikickback ball bearings Pawls • motor Make sure the teeth of the antikickback pawls are always sharp. If they become dull they must be replacezd" . With a 1/2 inch wrench socket remoxCthe 5/16 hex nut and old or bearings • area between the miter locking and the column tube pawls. Reassemble new antikickback pawls and ,spreader to the bar. Check .vJreader for proper alignment and correct if necessary. (See Alignment of the Blade, Installing Guard / Setting Spreader sectidn.) The carriage ball bearilz&s" and motor are sealed ball bearings added lubrication. Cleaning rings which bearings require no Do lubricate the following, periodically, using SAE No 10W-30 automotive engine oil: Periodically remove any heavy build-up of sawdust that may accumulate on the saw. The absorbilqg lubricants are needed. track and Clean surfaces. accumulate track tendency a;vay from of sawdust the the carri(_W If packed repeatedly inspect areas the will draw where and on carriage replace if necessary. (See Adjustments Compensate for Wear, Swivel Lock, this section.) stick. grease Swivel easy access bearings for wear a few drops of oil along the swivel index pin and the bevel index only if the pins have a tendency to hcarb?_,s and sawdust wiFers • Apply they to in-rip ;_nct Bevel to 45 ° and to later ha easily accessed lustrated. 6O or out-rip to the swivel bevel behind (Figure 122) pin for indexpin. indexpin theyoke can be as il- .Lubricate the cam surfaces of th_ lock assembly. Swive! 1"_ _ _ , Index • A light film of oil should be wiped on the face of the column tube to lubricate the fit between the column tube and Bevel column support. With elevation wheel raise arm to upper limit. Index Pin • The thread on sembIy can be oiI hole in the cap. Lubricate spring. hand- the elevation shaft aslubricated through the center of the radial arm ramp on the swivel index • Apply a few drops of oil to the foot assemblies, where the levers are inserted through the rods. Fig. 122 - Swivel and Bevel Index Pins • Lubricate the bearing points where the arm attaches to the column tube. With a #2 Phillips screwdriver screws and the rear arm cess to these points. get lubricant remove two cover for ac* Be careful on the locking will adversely affect the miter function. (Figure 123) Locking Do not use too much oil. Excessive oil at any location will attract airborne dust particles and sawdust. not to rings as this locking Refer to parts lists for locations needed. Ring Fig. 123 - Bearing Column Points Tube Where Arm Attaches to 61 of parts as _"a Adjustments Bevel Swivel for Wear This Lock handle the upper The purpose of the bevel lock is to lock the motor at any bevel angle. An adjustment is required if the motor can be easily moved by hand when the bevel lock is locked or if bevel lock offers minimal resistance when moving it to the locked position. To make this adjustment: 1. Remove Lock motor support provides face of the yoke face of the carriage. play or rotation locked. between resistance when position. To lock the bottom eliminate these by hand handle moving make between any two parts is required rotated or yoke lock and It should An adjustment can be easily locked a friction when offers handle when if the yoke handle is minimal to the locked this adjustment: cover. 2. Position the motor at approximately 30 ° bevel angle and lock bevel lock. (Figure 124) Fig. 125 1. Remove screw and nut from knob on swivel lock. Remove knob from swivel lock lever using a regular screw driver. 2. Separate the wrench from the lever by rotating the wrench a few degrees counter-clockwise from the lever to disengage tab. Fig. 124 - Bevel Lock - Locked 3. With a 3/4 socket tighten the 1/2-13 hex nut located at the back of the motor support casting until the motor can no longer be easily moved by hand. Do not overtighten. 3. Using the wrench nut one quarter locating 4. Unlock bevel lock and move motor to any of the five index positions. If the motor does not index securely the adjustment is too tight. Loosen 1/2-13 hex nut until bevel ind_r pin seats properly. square 62 rotation the wrench portion. tighten at a time. across nut then moving up with the lever 5. Adjustment is complete when both locking and indexing functions are working properly. Replace motor support cover. portion the square This is done by the comers the wrench of the until it lines ............. Arm and With Column the miter :-='z", _'% _ lock unlocked movement. If you can move arm down i and fin the tim_n_ dexed position the arm should the column tube and not allow up and i fit srtugty .ta,,..] any vertical the end an adjustment of the is needed. 1. With a #2 Phillips screwdriver remove two screws and the rear arm cover. 2. With a 9/16 inch wrench or socket tighten evenly the top two 3/8-16 hex head tapping screws. The bottom two screws should also be tightened screws. evenly (Figure but not as tight as the top 127) Fig. 126 4. Holding rotate yoke rotate the wrench and to a non-preset swivel yoke can been tightened 5. When lock to the locked still be moved Repeat the adjustment can no longer position. the square enough. when nut step is such be moved f7 arm in position position and If the has not 3. that theyoke the swivel lock is in the locked position. Reinsert the tab on the wrench into the slot in the lever. 6. Unlock swivel arm and rotate yoke to a non- preset position. Return yoke to a rip position. If the index pin does not securely seat at the preset position, square the adjustment nut one quarter is too tight. Loosen turn until swivel the Fig. 127 - Location of Hex Head Tapping Screws index pin seats securely. 7. Adjustment and preset 3. This adjustment is correct when the arm moves firmly without vertical movement. is complete position when functions both locking are working prop- 4. Re-install the rear arm cover. erly. Carriage 8. When the adjustment no longer be moved is such that the yoke can when the swivel The carriage should roll freely but with some resistance for the entire length of travel. To check for bearing looseness, perform the following steps. lock is in the locked position, reinsert the tab on the wrench into the slot in the lever. 9. Re-install screw knob to swivel handle Bearings and install 1. Place yoke in either position. and nut in knob. 63 the in-rip or out-rip 2. Push the carriage back against 3. Hold fingers forward the front carriage as tight as possible at the same time. the bearing quired. from (Figure turning bearing the rear stop. with your and pull carriage If you can prevent an adjustment is re- 128) Fig. 129 - Location of Hex Nut 3. Rotate the eccentric bolts a partial turn (left or right) as required to take up looseness. Both bolts should be adjusted an equal amount to maintain blade squareness to the table in the rip positions. 4. Hold the head of the eccentric bolts in their new position and retighten the nuts. Do not overtighten. Overtightening the bearings will cause difficult operation and severly reduce the life of the track and bearings'. Fig. !28- Front Carriage Bearings 4. Repeat ings'. step 3 with the rear carriage bear- To adjust the following steps: carriage bearings" perform 5. Repeat the test procedu=e as described above and readjust if necessary. the Miter 1. Clean and lubricate the bearing races and the bead on which they ride prior to adjustment. 2. To adjust the bearing, use a 9/16 inch wrench to hold the bolt head while using 1/2 inch wrench (Figure to loosen Lock The miter iock operates adjustable locking bands which lock the arm to the column tube in both indexed and unindexed positions. If the arm can be easily moved by hand when locked in an unindexed position the following adjustment must be made. a the hex nut. 129) 1. Move the arm to an unindexed position and leave the miter lock in the unlocked position. (Figure 131) g4 :!5 Miter Rip Lock Lock Handle !............... ; The tip lock locks the carriage [n:any_-pos!tion along the length of the arm. Ifit_'az_'a_ can be easily moved by pushing_and-pulling on the yoke handle when the rip lock is in the locked position an adjustment is required. 1. Hold the rip lock in the unlocked position and with a 7/16 inch wrench tighten the 1/4-20 hex lock nut 1/4 turn. (Figure 133) Arm Track [_Sprin_ Fig. 131 - Miter Lock - Unlocked 2. With a 3/16 inch hex "L" wrench 1/4-20 hex socket cap screw through the rear of the arm cover. To tighten wrench clockwise approximately 1/4 (Figure 132) find the the hole in turn the turn. ___ Rip Lock Lever Fig. 133 - Location @ • Fig. 132- Location Spacer / Cam "N Carriage Bolt of Hex Lock Nut 2. Lock the rip lock and try again to move the carriage. Make additional adjustments if necessary. 3. Place the rip lock in the unlocked position and move the carriage back and forth from stop to stop. If the carriage is difficult to move at any point or you can feel the rl)) lock dragging on the track the adjustment is too tight. Loosen the hex nut one half the amount of the last adjustment and try again. @ of Hex Socket Locknut Cap Screw 3. Lock the miter lock and try again to move the arm. Readjust if necessary. 4. If it becomes extremely difficult to push the miter lock into the locked position too much adjustment has been made. Turn the wrench counterclockwise one half the amount of the last adjustment and try again to lock the arm. 65 Motor Frequently blowing of fuses or tripping circuit breakers may result if: To avoid motor damage this motor should be blown out or vacuumed frequently to prevent sawdust buildup which will interfere with normal motor ventilation. of • Motor is overloaded: Overloading can occur if you feed too rapidly or if saw is misaligned so that the blade heels. Motor circuit is fused differently from recommendations: Always follow instructions for the proper fuse/breaker. Do not use a fuse/breaker of greater capacity without consulting a qualified electrician. If the motor switch fails to the Remove TOOL. turns "OFF" turn the power position immediately. the yellow key. UNPLUG THE Check the saw blade to insure that freely and that into the table top. freed, try to start point, the motor "Motor to start, its teeth After the are not wedged the blade motor still fails has been again. If, at this to start, Trouble-Shooting Low voltage: Although the motor is designed for operation on the voltage and frequency specified on the nameplate, normal loads will be handled safely on voltages not more than 10% above or below the nameplate voltage. Heavy loads, however, require that voltage at motor terminals equal the voltage specified on nameplate. it refer to the Chart." • Improper If the motor ting wood, off, remove power cord. The motor finished. should the power suddenly switch stall while should extension cord _2.: size. cut- be turned , i .¸¸ the yellow key and unplug the Free the blade from the wood. may now be restarted and the cut . 66 MODEL 113.197150 ONLY The motor may take as long to cool as R d!d for the heat to build up. An audibl_rdi_ ' when you push the red button will indicate.. that the protector is dosed (reset) and the saw is ready for use. Motor To avoid motor damage this motor should be blown out or vacuumed frequently to prevent sawdust buildup which will interfere with normal motor ventilation. 3. As soon as the red button will dick into running position, the saw may be started operated normally. Your saw is equipped with a manual reset button designed to open the power line circuit when the motor temperature exceeds a safe level, motor is overloaded, or a low voltage condition exists. (Figure 134) and 4. Frequent blowing of fuses or tripping of circuit breakers may result if: • Motor is overloaded: Overloading can occur if you feed too rapidly or if saw is misaligned so that the blade heels. __ • Motor circuit is fused differently from recommendations: Always follow instructions for the proper fuse/breaker. Do not use a fuse/breaker of greater capacity without consulting a qualified electrician. Manual Reset Button Fig. 134 - Manual Reset Button .Low voltage: Although the motor is designed for operation on the voltage and frequency specified on the nameplate, normal loads will be handled safely on voltages not more than 10% above or below the nameplate voltage. Heavy loads, however, require that voltage at motor terminals equal the voltage specified on nameplate. 1. If the protector opens the line and stops the saw motor, immediately turn the saw switch off, remove the yellow key, and allow the motor to cool. 2. After cooling to a safe operating temperature, the overload protector can be closed manually by pushing the red button on the top of the motor. If the red button will not click into place immediately, the motor is still too hot and must be allowed to cool for a • Improper while longer. 67 extension cord size. MODEL 113.197150 ONLY Changing A DANGER: Motor Voltage To avoid electric shock unplug the saw before changing Under normal home workshop usage, and if full voltage is supplied to the motor, your saw will operate efficiently on 120V, as connected at the factor);. However, if any of the following conditions exist, it will be advisable for you to have a qualified electrician reconnect the motor for 240V operation: • Heavy _.._Dual motor voltage. Voltage Switch duty operations. .Either an undersized or an overloaded branch circuit serving the saw motor. • Low voltage supplied by the power source, which the power company cannot correct. Fig. 135 - Dual Voltage Switch 3. Replace the 120V power cord plug with a 240V, 15 AMP, 3-blade plug. (Figure 136) The procedures for changing the motor voltage (factory set for 120V) are described below. These instructions should be followed by a qualified electrician only. Grounding Blade Is Longest of 3 Blades Note: Whenever changing the switch position from 120V to 240V or vice versa, make certain that all necessary steps (including proper fusing of the branch circuit) are completed. Connection 1. Remove motor. motor \ for 120V A.C. coverpanel at blade Grounded Outlet Box end of No Adapter 2. Using a small screwdriver, age switch to 120V position. motor cover panel. 3. Use 120V power slide dual voltThen replace cord furnished 1. Remove motor For This Type Plug Fig. 136 - 240V Plug and Receptacle 4. Connect the power cord white and black leads, respectively, to the two "hot" plug blades, and comlect the power cord grounding wire to the plug ground prong. with the saw. Connection Is Available for 240V A.C. coverpanel 5. Plug the saw into a 240V, 15 AMP, receptacle. at blade end of 3-blade nlotor. 6. Make certain to a 240V A.C. 2. Using a small screwdriver, slide dual voltage switch to 240V position. Then replace motor cover panel. (Figure the receptacle power supply branch circuit having at least delay fuse or circuit breaker. 135) 68 is connected through a 240V a 15 AMP time i Trouble "_'1 _ '_ _'_ _" Shooting WARNING: To avoid injury, turn power switch off and remove plug from power source outlet before trouble shooting. Motor Problem Motor will not run. Probable Cause What Protector open, circuit broken. Model 113.197150 only to Do Push red button located on top of motor. Listen for audible click that indicates motor is reset. Model 113.197150 Low voltage. Motor will not run and fuses blow. line for proper Short circuit plug. in line, cord, or Inspect line, cord, and plug for damaged insulation and shorted wires. Short circuit connections. in motor Inspect all terminals in motor for loose or shorted terminals or worn insulation wires. Incorrect Motor fails to develop full power. (Power output of motor decreases rapidly with decrease in voltage at motor terminals. For example: a reduction of 10% in voltage causes a reduction of 19% in maximum power output of which the motor is capable, while a reduction of 20% in voltage causes a reduction of 36% in maximum power output.) Check power voltage. only. Power fuses in power line. line overloaded lights, appliances, motors. Undersize long. or loose with Install correct fuses. Reduce the line load. and other wires or circuit too General overloading of power company's facilities. (In many sections of the country, demand for electrical power exceeds the capacity of existing generating and distribution systems). 69 Increase wire sizes, or reduce length of wiring. Request a voltage check from power company. Motor - 2 Problem Probable Cause What to Do Excessive feed rate when crosscutting or ripping. Slow down rate of feed. Improper cooling. (Air circulation restricted through motor due to sawdust, etc.) Clean out sawdust to provide normal air circulation through motor. Saw blade has heel. Refer to Making to Table section. Motor starts slowly or fails to come up to full speed. Starting switch will not trip due to low voltage. Correct low voltage Motor stalls resulting in blown fuses or tripped circuit breakers. Voltage too low to permit motor to reach operating speed, Correct dition. the low line voltage Fuses or circuit breakers have sufficient capacity, Replace breakers units. fuses or circuit with proper capacity Reduce motor Motor overheats. Frequent opening of fuses or circuit breakers. Motor overloaded. Fuses or circuit have sufficient breakers capacity. 70 do not do not Blade Parallel condition. load. Replace fuses or circuit breakers. con- Saw Operations Problem Probable Crosscuts not accurate 0° and 45 ° miter. at Cause Looseness between and column column properly. assembly Sawdust between fence. bevel yoke and car- workpiece not straight. Work table not properly Blade not square Carriage Bearings and Go to Alignment Squaring Blade Ripping. leveled. of the Blade, to Table for Go to Maintaining Your Saw, Adjustments for Wear, Swivel Lock. Keep front table clean. Replace Fence of the Blade, Travel. Go to Maintaining Your Saw, Adjustments for Wear, Miter Lock. loose on arm. Looseness between riage assembly. Go to Alignment of the Blade, Adjusting Elevation. Go to Alignment of the Blade, Adjusting Elevation. is loose in support. Carriage to Do Go to Alignment Squaring Crosscut not square Arm not indexing Saw cuts at slight (not 90 ° to table). tube support. Crosscut travel with fence. Column What fence. Go to Alignment of the Blade, Leveling Front Table. to table. Go to Aligmnent Squaring Blade Crosscutting. of the Blade, to Table for Loose Go to Alignment Squaring Blade Ripping. of the Blade, to Table for Bevel lock loose. Go to Maintaining Your Saw, Adjustments for Wear, Bevel Lock. 71 Saw Operations -2 Problem Workpiece with tooth blade Probable kerf rough marks from What Cause to Do Saw blade to fence. not square Go to Alignment of the Blade, Squaring Blade to Fence. Saw blade to table. not parallel Go to Alignment of the Blade, Making Blade Parallel to Table. Using improper cut desired. blade (also called heel). Wood binds, smokes, and motor slows down or stops when ripping. for finish Use proper smooth cutting blade. Dull blade or warped board. Sharpen or replace the saw blade. Do not use severely warped material. Feed Slow feed rate. rate too fast. Saw blade Fence heels. Go to Alignment of the Blade, Making Blade Parallel to Table. not straight. Carriage Replace assembly loose on arm. Go to Alignment of the Blade, Squaring Blade to Table for Ripping. Board pulls away from fence when ripping. Saw blade Workpiece strikes spreader when ripping. Spreader not in line with blade. Go to Alignment of the Blade, Installing Guard / Setting Spreader. Saw does not travel smoothly on arm. Dirty Clean track and lubricate light grease. Clamping dent than force at miter 45 °. not suffiangles has heel. fence. track. Go to Alignment of the Blade, Making Blade Parallel to Table. Bad bearing. Replace bearing. Worn track. Replace track. Miter lock needs adjustment. other 72 with Go to Maintaining Your Saw, Adjustments for Wear, Miter lock. Saw Operations -3 Probable Problem Cause What Go to Maintaining Yb-tlr_aw7-, Adjustments for Wear, Bevel Lock. Clamping force not sufficient at bevel angles other than 45 °. Bevel lock needs Depth of cut varies from one end of the workpiece to the other. Table top not parallel with arm. Go to Alignment of the Blade, Leveling Front Table. Blade tends to advance Dull blade. Replace or sharpen blade. through lumber too fast. Not advancing Table cannot adjusting. to Do be leveled. (Right side is higher than left side with no adjustment left, or vice versa.) saw properly. Column support shifted where it mounts to saw base. 73 Draw saw blade across lumber with a slow and steady pull. Loosen the six bolts that hold the column support base and shift arm. to the saw PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 13 16 1 2 t \ 14 15 20 \ l 3O 29 25 (See Fig. 2) 28 FIGURE 74 1 PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 Always order by Part Number--Not by Key Number FIGURE 1 Key No. Part No. 1 816333-1 2 3 4 5 6 7 8 9 STD551010 60339 60353 815649 815777 815778 10 806828-3 11 12 13 14 15 16 17 18 STD551012 STD512510 815989 37384 STD541025 STD551225 -STD541037 60074 Key No. Description Screw, Pan Rec. Type "IT 10-32 x 1/2 *Washer, Flat 13/64 x 7/16 x 1/16 Bolt, Hex Hd. 3/8-16 x 2-1/8 Washer, .380 x 47164 x 1/8 Bearing, Arm Scale, Miter Indicator, Miter Table Boards (see Fig. 7) Screw, Hex Socket Set 1/4-20 x 718 Part No. 19 815774 20 60208 21 815980 22 815856-1 Rivet 1/4 x 112 Nut, Push 1/4 Bushing Screw, Hex Washer Hd. 5/16-18 x 1-114 23 Yoke and Motor Assembly (see Fig. 3) Guard Assembly (see Fig. 6) Base and Column Assembly (see Fig. 2) Cap, Trim R.H. Cap, Trim LH. Screw, Truss Hd. 114-20x 1t2 Cord with Plug (Model 113.197150) Cord with Plug (Model 113.197110) Cover, Rear Arm Owners Manual (Not Ills.) Bag of Loose Parts (Not Ills.) Bag of Loose Parts (Not Ills.) 24 25 B 26 818192 27 i818193 28 i805589-5 29 818173 Screw, Pan Hd. Rec. Type "T" 1/4-20 x 1-3/4 *Washer, 17164 x 518 x 1/32 *Screw, Pan Hd. 1!4-20 x 1 Clip, "U" 1t4-20 Nut, Tee *Nut, Hex 114-20 * Lockwasher 1/4 Arm Assembly (see Fig. 5) *Nut, Hex 3/8-16 818172 30 ---- * Standard Hardware Item may be Purchased Locally. 75 Description i815773 iSP5249 i507965 507967 PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 \ w ¢ 76 PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 Always order by Part Number--Not FIGURE 2--BASE Part NO. Key No. 1 2 3 4 60339 60353 815649 817398-2 5 6 7 8 9 815774 818198 60208 815763 816647 AND COLUMN ASSEMBLY Key No. Description 23 24 STD541031 9416187 25 26 27 28 29 30 804182 818237 STD551210 STD511105 818199 60013 31 32 33 34 35 36 818215 STD541450 817106 63614 818164 818166 37 38 39 40 41 42 43 818161 120399 818162 818167 818224 815864 815865 44 45 3540 818165 10 11 12 13 14 15 16 17 18 19 20 21 818226 815770 STD581043 817398-1 818212 STD541037 818177 STD523107 STD551031 STD551131 815772 63500 22 STD582050 *Ring, Retaining 112 Hardware Part No. Bolt, Hex Hd. 3/8-16 x 2-1/8 Washer, .380 x 47/64 x 1t8 Bearing, Arm *Screw, Socket Hd. Cap 1/4-20 x 1-1/4 Rivet, 1/4 x 112 Lock Assembly Nut, Push 1t4 Latch Arm Screw, Soc. Hd. Ty "T" 1/4-20 x314 Tube Gib, Column Tube *Ring, Retaining 7/16 Screw, Locking Cap 1/4-20 x 5/8 Support, Column Tube *Nut Hex 3t8-16 Shaft, Elevating Crank *Screw, Hex Hd. 5/16-18x 3/4 *Washer, 21164x 3/4 x 1/16 * Lockwasher, External 5/16 Bushing, Elevation Washer, Thrust .502 x .927 x .031 *Standard by Key Number Item may be Purchased Locally. 77 Description *Nut, Hex 5/16-18 Screw, Hex Hd. Ty "T" 5/16-18 x 314 *Ring, Retaining 1/2 Handwheel * Lockwasher, External #10 *Screw, Pan Hd. 10-32 x 1/2 Channel, Table Mtg. Washer, 11/32x 7/8 x 1/16 Base Assembly * Nut, Lock 1/2-13 Washer, Keyed Bearing Lift Shaft Gear, Bevel Bracket, Clamp Shoe, Table Clamp Nut, Square 5/16-18 Screw, Clamp Shaft, Elevating Nut, Elevation Cover, Column Support Screw, Hex Washer Hd. Type "T" 1/4-20 x 1/2 Wrench Gear, Pinion PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 1 (SEE FIG. 4) 3 4 5 i 12 i O MOTOR CORD 25 23 22 14 FIGURE 78 3 PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 Always order by Part Number--Not FIGURE Key No. 1 2 Part No. _808380-6 3 818202 4 815678 5 815679-1 6 805561-10 7 815791 8 818154 9 815813 10 815836 11 818204 12 815788 13 806828 3--YOKE AND MOTOR Key No. Description Yoke Assembly (see Figure 4) Screw, Pan Hd., Plastite No. 8xl Handle, Yoke Washer, Shaft Pin, Index Washer, .505 x 7t8 x 1/16 Spring, Bevel Lever, Bevel Lock Nut, Square 1/2-13 Wedge, Bevel Spring Cover, Yoke Indicator, Bevel Screw, Pan Hd. Type "T" 1/4-20 x 1t2 by Key Number ASSEMBLY Part No. Description 14 815992 15 16 17 18 19 2O STD551012 818888 815800 STD600803 818197 508153 Screw, Soc. Hd. Type "TT" 1/4-20 x 5/8 *Washer, 17/64 x 9/16 x 1/16 .Motor Scale, Bevel *Screw, Pan Hd. 8-32 x 3/8 Plate, Index Shaft Support with Plate 22 23 24 25 26 62498 9-32668 30495 805561-10 805839-1 Collar, Blade l"Blacle, Saw Nut, Shaft Washer, .505 x 7/8 x 1/16 Nut Lock 1!2-13 *Standard Hardware Item may be Purchased Locally. 1-Stock Item may be Secured Through the Hardware Department of Most Sears Retail or Catalog Order Houses. ,Any attempt to repair this motor may result in unit misalignment and create a HAZARD unless repair is done by a qualified service technician. Do not loosen the three screws holding the motor support to the motor. This assembly is factory aligned. Repair service is available at your nearest Sears Store. 79 PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 6 11 12 22 21 3 ,\ 4 23 24 37 39 38 4O 25 _34 9 FIGURE 8O 4 PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 Always order by Part Number--Not FIGURE Key No. Part No. 1 810214-3 2 3 4 5 6 7 STD315485 STD551031 817181 815805 815806 159572-98 8 9 10 11 12 13 14 15 16 815689 STD551062 815817 STD541462 62636 815693 STD541425 62520 273229 17 !816497 18 815671 19 !818155 20 STD532510 4bYOKE ASSEMBLY Key No. Description Screw, Low Hd. Cap 5/16-18 x 718 *Bearing, Ball..3150 I.D. I_,Washer, 21/64 x 5/8 x 1/32 Wiper, Track Support, Indicator Indicator, Rip Screw, Hex Wash Ty "T" 8-32 x 1/4 Carriage *Washer, .630 x 1-1t8 x 3/32 Nut, Sq. Lock *Nut, Lock 5t8-11 Nut, Sq. 114-20 Bracket, Rip Lock *Nut, Lock 1t4-20 Spacer Screw, Hex Hd. Type "T" 1/4-20 x 1/2 Spring, Rip Lock Cam, Rip Lock Lever, Rip Lock *Bolt, Carriage 1/4-20 x 1 *Standard Hardware Item may be Purchased Locally. 81 by Key Number Part No. 21 22 23 24 25 STD541231 STD551131 815691 STD551012 817398-1 26 27 28 29 30 31 818207 109529 815680 STD541025 816988 508155 32 33 815679 806828 34 36 37 38 39 STD512515 815694 STD551031 63777 60438 40 815807 Description * Nut, Hex Jam 5/16-18 * Lockwasher, External 5/16 Ring, Yoke Index *Washer, 17/64 x 7t16 x 1/32 Screw, Cap Locking 1/4-20 x 5/8 Yoke Nut, Square 5/8-11 Spring, Swivel *Nut, Hex 1/4-20 Knob, Swivel Wrench, Adjustment with Actuator Pin, Index Screw, Pan Hd. Type "T" 1/4-20 x 1/2 *Screw, Pan Hd. 1/4o20 x 1-1/2 Stud, Yoke Clamp *Washer, 21/64 x 3/4 x 1/16 Bearing, Carriage Washer, No. 2 Carriage Bearing Screw, Eccentric PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 3 4 28 8 3 23 5 27 \ 25 227/_ 26 21 I 14 20 15 1717 FIGURE 5 82 16 PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 Always order by Part Number--Not FIGURE 5--ARM iKey i iNo, Part No. 1 2 3 4 5 6 818239 169123-2 815809 815774 818182 STD601103 7 8 815703 815856 9 815779 10 815716 11 815704 12 STD551208 13 816113 815775 ASSEMBLY Key No. Description 14 15 16 Arm, Radial Relief, Strain Cable Rivet, 114x 1/2 Actuator Assembly *Screw, Pan Rec. Type "T" 10-32 x 3/8 Knob, Miter Lock Screw, Hex Washer Hd. 5/16-18 x 3/4 Bushing Trim, Arm Housing, Switch * Lockwasher, Internal #8 Switch, Locking (Model 113.197110) Switch, Locking (Model 113.197150) by Key Number Part No. i9-22256 !815976 803709-1 17 STD600803 18 19 20 21 22 23 24 25 26 27 28 63467 818521 815786 816178 815867 815708 815868 818088-1 346030 60208 818238 Description tKey, Switch Bezel, Switch Connector, Wire (Model 113.197110Only) *Screw, Pan Rec. Hd. Type "T" 8-32 x 3/8 Cap, Flag Terminal Bumper, Rubber Label, Trim LH. Sleeve, Rubber Spring, Compression Spring, Miter Lock Relief, Strain Track, Arm Screw, Pan Rec. Hd. 8-10 x 1/2 Push Nut, 1/4 Label, Trim R.H. * Standard Hardware Item- may be Purchased locally. t Stock item may be secured through the Hardware Department of most Sears retail or Catalog Order Houses. 83 PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 10 I1 2 9 13 14 Always order by Part Number - Not by Key Number FIGURE Key No. Part No. 6 - GUARD Key No. Description 1 2 3 4 5 6 7 816264-1 120399 63258 63541 815816 STD551010 STD60! 103 *Nut, Square 5/16-18 Elbow, Dust Bar, Anti-Kickback Guide, Anti-Kickback *Washer, 13/64 x 5/8 x 1/32 *Screw, Pan Hd. 8 9 STD541 731 815815 Type "T" 10-32 x 3/8 *Nut, Hex Jam 5/6-18 Pawl *Standard Hardware Guard Item may be Purchased 10 11 12 13 14 15 16 17 18 19 Locally 84 ASSEMBLY Part No. STD581050 63270 816341 60435 816070 166785-3 63538 STD510805 STD551208 STD541008 Description *Ring, Retaining Spreader Bearing Grip Screw, Guard Clamp Screw, Wing 5/16-18 x 2-3/4 Clamp, Guard *Screw, Pan Hd. 8-32 x 1/2 *Lockwasher, External No. 8 *Nut, Hex 8-32 PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 1 2 3 Always order by Part Number--Not FIGURE 7--TABLE Key No. 1 2 3 4 Part No. 818169 818168 63432 818191 by Key Number ASSEMBLY Description Table, Rear Table Spacer Fence, Rip Table, Front *Standard Hardware Item may be Purchased Locally. 85 PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 ! 3 8 9 \ 3 Always order by Part Number--Not FIGURE Key No. 8--LEG Part No. 1 818213 2 3 4 818163 815909 818170 5 6 7 8 9 -- STD541237 803835-1 805589-5 STD551225 STD541025 507968 *Standard Hardware by Key Number SET Description Leg Channel, Leg Stiffener, Lower Bracket, Leg * Nut, Hex Jam 3/8-16 Foot, Leveling Screw, Truss Hd. 1;4-20 x 1/2 * Lockwasher, Internal 1/4 * Nut, 1/4-20 Bag of Loose Parts (Not Ilts.) Item may be Purchased 86 Locally, PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 / 2 6 Always order by Part Number--Not FIGURE Key No. 9--MOTOR Part No. 1 2 3 4 5 507744 STD376116 64950 64951 64948 6 30582 by Key Number ASSEMBLY Description Housing, Motor * Capacitor Screw, Type "T" Screw, Flat Head Screw, Ground Cap, Shaft *Standard Hardware Item may be Purchased Locally. 87 Operators Manual 10-INCH RADIAL SAW SERVICE Now that you have purchased your 10-inch radial saw, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. MODEL NO. 113.197110 The model number of your 10-inch radial saw will be found on a plate attached to your saw, at the left-hand side of the base. OR 113.197150 10" RADIAL SAW WITH LEG SET HOW TO ORDER REPAIR PARTS WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: PART NUMBER PART DESCRIPTION MODEL NUMBER 113.197110 OR 113.197150 NAME OF ITEM 10-INCH RADIAL SAW All parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling. j Sold by SEARS, Part No. SP5249 _.. ROEBUCK AND CO., Chicago, Form No. SP5249-2 IL. 60684 U.S.A. Printed in U.S.A. 2/91
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