CRAFTSMAN Lawn, Tractor Manual L9060103

User Manual: CRAFTSMAN CRAFTSMAN Lawn, Tractor Manual CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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SEARS
OWNER'S
MANUAL

MODEL NO.
944.609150

(R;IFTZMrlNo
Caution:
Read and follow
all Safety Rules
and Instruct,ons
Before Operating
Thts Equ,pment

15.5 HP
ELECTRIC START
36" MOWER
AUTOMATIC
LAWN TRACTOR
• Assembly
• Operation
• Customer Responsibilities
• Service and Adjustments
• Repair Parts

Sears Canada,

Inc., Toronto, Ontario

M5B 2B8

SAFETY
Practices RULES
for Ride-On

Safe Operation
IMPORTANT:
THIS
OBJECTS.
FAILURE
INJURY OR DEATH.

CU'I-I'ING
MACHINE
TO OBSERVE
THE

IS CAPABLE
FOLLOWING

I.

GENERAL

•

Read, understand, and follow all instructions in the manual
and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of ob ects such as rocks, toys, wire, etc.,
which could be p cked up and thrown by the b ads.
Be sure the area isclear of other people before mowing. Stop
machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before tuming.
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting,

•

•
•
•

•
•

Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.

•
•

Mow only in daylight or good adificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck.

•
•

II.

IlL CHILDREN
Tragic accidents can occur if the operator is not alert to the
presenceofchildren,Childrenare oftenattractedtothe machine
and the mowing activity. Never assume thatchildrenwillremain
where you last saw them,

Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Taft grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop,o_sh_ while on the slope.
Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
Use extra bare with grass catchers or other attachments.
These cab Change the stability of the machine.
Keep all movement on the slopes slowand gradual, Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.

•
•

•

DO NOT:
•
Donotturnonslopasunlessnecessary,
andthen, tumslowly
and gradually downhill, if possible,
•
Do not mow near drop-ode, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause
sliding.
Do not tryto stabilize the machine by putting your foot on the
ground.
•
Do not use grass catcher on steep slopes.

•

Bealert and turn machineoffif childrenenter the area.
Beforeand when backing,lookbehindand downfor small
children.

•

Never carry children. They may tall off and be seriously
injuredor interferewith safe machineoperation.
Never allowchildrento operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or otherobjectsthatmay obscurevision.

Use extra carein handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to eool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.

•

Keep nuts and bolts, especially blade attachment botts, tight
and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regulady,
•
Keep machine free of grass, leaves, or other debds build-up.
Clean oil or fuel spillage. Allow machine to cool before
storing,
•
Stop and inspect the equipment if you stdke an object.
Repair, if necessary, before mstading.
•
Never make adjustments or repairs with the engine running.
•
Grass catcher components ara sub ect towear, damage, and
deterioration, which could expose moving pads or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended pads, when necessary.
• * Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
•
Check brake operation frequently. Adjust and service as
required.

DO:

•

Keep childrenoutofthe mowingarea and underthewatchful
care of another responsibleadult.

IV. SERVICE

SLOPE OPERATION

Mow up add down slopes, not across.
Remove obstacles such as rocks tree limbs, etc.

•

•
•

Slopes are ama or factor related to loss-of-control and tipover
accidents whichcan resultin severe injuryor death. All slopes
requiraextracaution.Ifyoucannotbackuptheslopeor fyoufee
uneasyon it, do not mow it.
•
•

&

OF AMPUTA.TING HANDS AND FEET AND THROWING
SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS

OPERATION

•

Mowers

i

I

I

Look for this symbol to point out important safety precautions.
It means
CAUTIONll! BECOME ALERTI!! YOUR
SAFETY IS INVOLVED,

CAUTION:
Always
disconnect
spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
acc dental
starting
when setting
up,

transporting,
repairs,

2

adjusting

or making

{
i

PRODUCT SPECIFICATIONS

CONGRATULATIONS
on your purchase of a Sears
Tractor. It has been designed, en_.ineered and manufactured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, wel!trained technicians and the proper tools to service or repair
this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the =SAFETY RULES".
MODEL
NUMBER
SERIAL
NUMBER

15.5

GASOLINE CAPACITY
AND TYPE:

1.25 GALLONS
UNLEADED REGULAR

b

OIL TYPE (API-SF/SG/SH):

SAE 30 (above 32°F)

SAE 5W-30 (below32°F)

944.609150

OIL CAPACITY:

W/FILTER:
3.5 PINTS
W/O FILTER: 3.0 PINTS

SPARK PLUG:
(GAP: .040")

CHAMPION RC12YC

VALVE CLEARANCE:

INTAKE:
.003 - .005"
EXHAUST:.005 - .007"

,

DATE OF PURCHASE
THE MODELAND SERIAL NUMBERSWlLL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.

MAINTENANCE

HORSEPOWER:

AGREEMENT

i

GROUND SPEED (MPH):

FORWARD:
REVERSE:

TIRE PRESSURE:

FRONT:
REAR:

CHARGING SYSTEM:

9 AMPS @ 3600RPM

BATTERY:

AMP/HR:

25

MIN. CCA:
CASE SIZE:

190
U1R

A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details.
BLADE BOLT TORQUE:

0-5.5
0-2.4

14 PSI
10 PSI

27-35 FT, LSS.

CUSTOMER RESPONSIBILITIES
•

•

Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using
your tractor.
Follow the instructions under =Customer Responsibilities"
and "Storage" sections of this owner's manual.

WARNING:
This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest Sears Authorized Service Centre/Department (See
REPAIR PARTS section of this manual).

3

TABLE OF CONTENTS
SAFETY RULES ............................................................
2
PRODUCT SPECIFICATIONS ...................................... 3
WARRANTY ..................................................................
4
ASSEMB LY ..............................................................
7-11
OPERATION ...........................................................
12-18
MAINTENANCE SCHEDULE ...................................... 19
MAINTENANCE ......................................................
19-22

SERVICE AND ADJUSTMENTS ............................ 23-28
STORAGE ...................................................................
29
TROUBLESHOOTING ............................................
30-31
REPAIR'PARTS - TRACTOR ................................. 34-53
REPAIR PARTS - ENGINE .................................... 54-58
PARTS ORDERING/SERVICE ................ BACK COVER

I

LIMITED

TWO (2) YEAR WARRANTY

ON CRAFTSMAN

TRACTOR

I

(RIDING

EQUIPMENT)

ForTwo (2) yearsfrom date of purchaseSears Canada, Inc. willrepairor replaceat Sears optionfree ofcharge partswhichare
defectiveas a resultof materialor workmanship.

FULL ONE (1) YEAR WARRANTY

ON BATrERY

For One (1) year from date of pumhase, if any battery includedwith this dding _quipment proves defective in material or
workmanshipand our testingdeterminesthe batterywillnot holda charge, Searswillreplacethe batteryat no charge.
COMMERCIAL OR RENTAL USE
Warrantyon RidingEquipmentused for commercialor rentalpurposesislimitedto ninety (90) days.
This Warranty does NOT cover:
1. Pre-dellvery set-up.
2. Tire replacement or repair caused by punctures from outside objects (such as nails, thoms, stumps, or glass).
3. Expendable Items which become worn during normal use, such as blades, spark plug, air cleaners and belts.
4. Repairs necessary because of operator abuse or negligence, Including damaged lackshaft or mandrel end the
failure to operate and maintain the equipment according to the Instructions contained In.the Owner's Manual.
5. In Home service.
Warranty service is evailabioby returning the CraftsmanR_ing Equipment to the nearest Sears Service Centre/Departmentin
Canada. Thiswarrantyappliesonlywhilethis productisin useIn Canada.
This warrantyis in additionto any statutorywarranty and does not exclude or limitlegal dghtsyou may have but shall run
concurrently
with applicable provirmiallegislation.Furthermore,someprovincesdo NOT e{!ow limitation on how longan impend
warrantywilllastso the above limitationsmay not applyto you.
SEARS CANADA, INC., TORONTO, ONTARIO MsB 2B8
I

4

I

I

I

I

i

CONTENTS OF HARDWARE PACK
i

i

i

II

i

Parts Bag contents shown full slie
I

(1) Hex Bolt
3/8-16 x 1

m

i

(1) Large Flat Washer

(2) Hex Boff
3/8 - 16 x 2-1/2

(1) Lockwasher _8

F--ram"
(1) Hex Bolt 5/16-18 x 1-1/4

air

n
i..

(8) Carriage Bolts
1/4 - 20 x 2

@
(1) Locknut 5/16-18
!

(2) Cardage Bolts
_8 - 16 x 3/4

(1) ShoulderBolt
5/16-18
(1) Knob

-_

(4) Locknuts _8 - 16

l

@

(1) Washer I
17/32 x 1-3/16 x 12
Gauge

(2)Flat Washers 13/32 x 1-1/4 x 16 Gauge

(8) FlangeNut 1/4 - 20

I_
(2) Hex Bolts
1/4-20 x 314

1/4-20
(2) Keps Nuts

Retainer Spring

op

_%
I
Clevis

5

Pin

i

i

i

i

i

i

i

i

CONTENTS OF HARDWARE PACK
I
I

I

i

i

,,

i

i

iiii i

i
i

Parts packe d separately

i

I

I

I

i i

in.carton

i

,

,

Mulcher Handle

_/BaggerSupport

Front Bagger
Tube

e Tube

i

i

i

L: Parts Bag

Manual
Bag_r

PI
Steering
Boot
Steering Wheel
I

I

I

Parts bag contents
i

II

II

i i

j_

I

i

Wheel ,
Steering
Adapter

<:_

I

i

Steering
Extension
Shaft

(2) Keys

Slope Sheet

i

6

I

not shown full size

Wheel
Steering
Insert

t

ASSEMBLY
i

i

Your new tractor has been assembled at the factory with exception of those parts left unasSembled for shipping purposes.
To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

F/INSERT

A socket wrench set will make assembly easier. Standard
wrench sizes are listed.

=_,,,_ - _.

(2) 9/16" wrenches
(1) 3/8" socket with drive ratchet
(2) 7/16" wrenches
Utility knife
(2) 1/2" wrenches
Tire pressure gauge
When right and left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).

3/8 HEX BOLT

_.._

5/8 LOCK WASHER

(_ _
"----

STEERING _-

WHEEL

TO REMOVE TRACTOR FROM CARTON

\,

._,

, -_ _

-- LARGE FLAT
WASHER

\\_

J
STEERING

UNPACK CARTON
•
•
•

Remove all accessible loose parts and parts cartons
from carton (See page 5&6).
Cut, from top to bottom, along lines on all four comers
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.

ADAPTER

BEFORE ROLLING TRACTOR OFF SKID
A'FrACH

STEERING

ASSEMBLE EXTENSION

WHEEL

(See Fig. 1)

SHAFT AND BOOT

•

Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/16 hex bolt and Iocknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE.
•

Place tabs of steering boot over tab slots in dash and
push down to secure.

FIG. 1

INSTALL STEERING WHEEL
•

Position front wheels of the tractor so they are pointing
straight forward.

•

Slidesteeringwheeladapterontosteering
sion.

•

Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.

•

Assemble large flat washer, 3/8 lock washer, 318 hex
bolt and tighten securely,

•

Snap steering wheel insert into center of steering
wheel.

TO ROLL TRACTOR
OFF SKID (See Operation section,
page 13, for location
and function of controls)

shaft exten-

•

Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.

•

Press lift lever plunger and raise attachment liftlever to
,its highest position.

•

Release parking brake by depressing clutch/brake
pedal.

•

Place freewheel control in freewheelingposition
to
disengage transmission (See 90 TRANSPORT" in
the Operation section of this manual).
Roll tractor forward off skid.

•
•

7

Remove banding holding discharge guard up against
tractor.

ii

ASSEMBLY
I

HOWTO SET UPYOUR TRACTOR
CONNECT

BATTERY

INSTALL SEAT (See Fig. 3)
Adjust s_at before tightening adjustment knob.

(See Figs. 2)

CAUTION: Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time, Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.

Positive terminal must be connected
first to prevent sparking from accidental grounding.
•

If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.

•

Remove battery cover.

•

Remove terminal protective caps and discard.

•

First connect RED battery cable to positive (+) terminal
with hex bolt and keps nut as shown. Tighten securely.

•

Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten
securely.

•

Replace battery cover.
Inspection for secure connections (to tighten hardware).

•

Inspection forcorrosi0n.

•

Testing battery.

•

Jumping (if required).

•

Periodic charging.

•

Assemble adjustment knob and flat washer loosely.
Do not tighten.

•

Lower seat into operating position and sit on seat.

•

Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.

•

Get off seat without moving its adjusted position.

•

Raise seat and tighten adjustment knob securely.
SEAT

- FLAT WASHER

ADJUSTMENT
KNOB

FIG. 3

CABLE
(BLAC_
DISCARD
TERMINAL_
PROTEC_VE
CAPS
"I"

Place seat on seat pan and assemble shoulder bolt.
Tighten shoulder bolt securely.

SHOULDER
BOLT

V

BATrERY

Remove cardboard packing on seat pan.

•

'SEAT PAN

Open battery cover for:
•

•

NUT
TU.

PosmvE CABLE
(RED)

FIG. 2

8

ASSEMBLY
TO

INSTALL

BAGGER

COMPONENTS

While holding the rear door open, install the two upper
support brackets through the back plate and to the
chassis, using the 3/8 x 3/4 carriage bolts and Iocknuts
supplied. Tighten securely.

TO

TRACTOR (See Figs. 4-7)
•

•

Remove discharge chute from rear of tractor. Unhook
the two (2) straps and pull chute out and away from
tractor.

Assemble as shown both upper support brackets to the
outside of the bagger support tube using the two 3/8 x
2-112 hex bolts, two each 13/32" I.D. flat washers and
3/8 Iocknuts from parts bag. Tighten securely.

Remove the two (2) 3/8 nuts and flat washers from the
bolts at the tractor back plate.

3/8 LOCK
DISCHARGE

3/8L

SUPPORT
BRACKET
13/32 FLAT
WASHER
3/8HEXBOLT

3/S CARRIAGE
BOLT
hEAR
DOOR

FIG. 4
Using the nuts and flat washers removed from back
plate, install the bagger support tube to the back plate
as shown. Tighten securely.

FIG. 6
•

\

Replace discharge chute into rear opening of tractor.
Secure the chute with the two hook straps.

NOTE: The strap
chute only. Do not
tractor back plate.
float with the mower

SUPPORT
TUBE

hook must go through the discharge
allow the hook to enter the slot in the
This will allow the discharge chute to
deck when mowing on uneven terrain.
DISCHARGE
CHUTE

FLAT
WASHER

BOLT

HOOK

FIG. 5
BACKPLAIE
SLOT

FIG. 7

9

ASSEMBLY
TO ASSEMBLE

Loosen slightly the nuts securing the bagger pivot
brackets. Loosen only enough so the brackets keep
their position, but allow them to be moved. Move the
brackets the amount in the direction you wish the bag
assembly to move. Retigh{en the nuts securely.

BAGGER

(See Figs.8 & 9)
NOTE: For ease of assembly, you may wish to obtain the
assistance of another person when putting the bagger
together.
•

Reinstall the bagger assembly and check the baggerto
fender fit. If necessary, repeat the procedure until
proper fit is attained.

Assemble front and lower bagger tubes using four (4)
each 1/4 x 2" carriage bolts and lock nuts supplied.
Tighten securely.
FRONT
TUBE

SMM (114")- 9MM (3/8")

LOWER
BAGGER

TOP
SURFACES
• EVEN

TUBE

1/4 X 2"

1/4 LOCK

CARRIAGE
BOLTS

NUT
PIVOT
BRACKET

FIG. 8
•

Slide front and lower bagger tube assembly into the
bagger assembly.

•

Assemble front and upper bagger tubes using four (4)
each 1/4 x 2" carriage bolts and lock nuts supplied.
Tighten securely.

•

Slip all the vinyl bindings over the bagger tubes.

•

Slide the bagger dump handle through the hole in the
bagger top_ install the clevis pin and secure with
retainer spnng.

FIG. 10

TO ASSEMBLE AND INSTALL MULCHER
PLUG (See Fig. 11)

NOTE: For future use, the clevis pin may be removed in
order to use the handle to clear the chute in the event it has
become clogged.

•

Remove spring retainer and pin from handle.

•

Insert plug into handle. Make sure that the letter"A' on
both the plug and handle are on the same side and that
they can both be seen from the top when laying on the
ground.

•

Secure with pin and retainer spring provided. For
installation see "To Convert Mower" in Operation section of this manual.

TUBE
RETAINER
TUBE

\ _
_

1_X2 _
CARRIAGE
BOLTS

RETAINER
SPRING

'4
1_ LOCK
NUT

VINYL
BINDING

FIG. 9
BAGGER

ADJUSTMENT

(See Fig.10)

FIG. 11

For proper bag function and appearance, it may be necessary to adjust the bagger assembly. There should be 6ram
(1/4") - 9ram (3/8")gap between the bagger top and fender
and the bagger top surface should be even with the top
surface of the fender. To adjust bagger position:

TO CONVERT TO BAGGING, MULCHING OR
DISCHARGING
See "Operation" section of this manual.

10

ASSEMBLY
I

I

/ CHECKLIST

TO ADJUST GAUGE WHEELS (See Fig. 12)
Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
•

Adjust gauge wheels with tractor on a flat level surface.

•

Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT' in the Operation
section of this manual).

•

With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely.

•

BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:

Repeat for opposite side installing gauge wheel in
same adjustment hole.
LOCKNUT
3/8 WASHER

,/

All assembly instructions have been completed.

/

No remaining loose parts in carton.

,/

Batteryis properly prepared and charged.
1 hour at 6 amps).

•/

Seat is adjusted comfortably and tightened securely.

/

Alltires are propedy inflated. (For shipping purposes,
the tires were ovednflated at the factory).

,/

Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).

/

Check mower and drive belts. Be sure they are routed

/

Check wiring. See that all connections are still secure
and
wiresaround
are properly
properly
pulleys clamped.
and inside all belt keepers.
Before driving tractor, be sure freewheel control is in
drive position.

o__

(Minimum

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:

SHOULDER

/

Engine oil is at proper level.

/

Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.

BOLT

/
FIG. 12

CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
•

Reduce tire pressure to PSI shown in =PRODUCT
SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK
BELTS

FOR

PROPER

POSITION

OF

ALL

see the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.

CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.

11

,,I

Be sure brake system is in safe operating condition.

,/

It is Important to purge the transmission before operating your tractor for the first time. Follow proper starting
andtransmission purging instructions(See"TO START
ENGINE" and =PURGE TRANSMISSION" in the Operation section of this manual).

OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BA'I-I'ERY

CAUTION OR
WARNING

REVERSE

FORWARD

FAST

ENGINE ON

ENGINE OFF

OIL PRESSURE

LIGHTS ON

FUEL

CHOKE

MOWERHEIGHT

PARKING BRAKE
LOCKED

SLOW

OVER TEMP
LIGHT

UNLOCKED

"_

L
MOWER LIFT

N H L
ATTACHMENT
CLUTCH ENGAGED

IGNITION

REVERSE

NEUTRAL

A'N'ACHM ENT
CLUTCH DISENGAGED

HIGH

LOW

KEEP AREA CLEAR

PARKING BRAKE

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL
(Automatic Models only)

DANGER, KEEP HANDS AND FEET AWAY

12

i

i

OPERATION
KNOW YOUR TRACTOR
READ

THIS

OWNER'S

MANUAL

AND

SAFETY

RULES

BEFORE

OPERATING

YOUR

TRACTOR

Compare the illustrations with your tractorto familiarize yourself with the locations ofvarious controls and adjustments. Save
this manual for future reference.
IGNITION
SWITCH
ATTACHMENT

LIGHT SWITCH

CLUTCH SWITCH

LIFT LEVER
PLUNGER

THROTTLE/CHOKE

ATTACHMENT

©
CLUTCH/BRAKE
PEDAL

PARKING
E LEVER
HEIGHT
ADJUSTMENT
KNOB

MOTION
CONTROL
LEVER

FREEWHEEL

FIG. 13
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIFT LEVER PLUNGER: Used to release attachment lift

THROTTLE/CHOKE
CONTROL: Used for starting and
controlling engine speed.
CLUTCWBRAKE PEDAL: Used for clutching and braking
the tractor and starting the engine.
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower
cutting height.
IGNITION SWITCH: Used for starting and stopping the
engine.
LIGHT SWITCH: Turns the headlights on and off.

lever when changing its position.
ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to your tractor.
PARKING BRAKE LEVER: Locks Clutch/Brake Pedal into
the brake position.
MOTION CONTROL LEVER: Selects the speed and direction of tractor.

FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off.

13

i

OPERATION
i

The operation of any tractor can result if=foreign objects thrown into the eyes, which
can result In severe eye damage. Always wear safety glasses or eye shields while
operating your tractor or performing any adjustments or repairs. We recommend a
wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

•

TO SET PARKING BRAKE (See Fig.14)

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).

Your tractor isequipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine. Your tractor is also equiped
with a system that will not allow mower to operate if the
bagger or optional rear discharge deflector is not installed
properly.
•
Depress clutch/brake pedal into full =BRAKE" position
and hold.
•

Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.

Place perking brake lever in "ENGAG ED" position and
release pressure from clutch/brake pedal. Pedalshoukf
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.

LOU_SE

pletely, as described above, before leaving the operator's position; to empty
grass catcher, etc.
CAUTION: Always stop tractor com-

THROTTLE CONTROL (See Fig. 14)
Always operate engine at full throttle.
•
Operating engine at lessthan full throttle reduces the
battery charging rate.
•
Full throttle offers the best bagging and mower performance.

THROTrLE/

TO MOVE FORWARD AND BACKWARD (See
Fig. 14)
The directionand speed of movementis controlledby the
motioncontrollever.

MOWER BLADES •

To stop mower blades,move attachment clutch switch
to "DISENGAGED" position,
GROUND DRIVE -

•

Slowly move motion control lever to desired position.

HEIGHT

Turn knob counterclockwise (P-_) to lower cutting
height.

The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
•
The average lawn shoukf be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.

To stop ground drive, depress clutch/brake pedal into
full =BRAKE" position..

ENGINE Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine
to "backfire".
Turn ignition key to =OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.

Release parking brake and clutch/brake pedal.

•

•
Move motion control lever to neutral (N) position.
IMPORTANT:
THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.

•

•

The cutting height is controlled byturning the height adjustment knob in desired direction.
,.
Turn knob clockwise (F,i) to raise cutting height.

STOPPING (See Fig, 14)

•

Start tractor with motion control lever in neutral (N)
position.

TO ADJUST MOWER cu'rrlNG
(See Fig. 14)

FIG.14

•

•

14

OPERATION
TO OPERATE MOWER (See Fig. 15)

IMPORTANT:
THE MOTION CONTROL
LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION
WHEN THE
CLUTCH/BRAKE
PEDAL IS DEPRESSED.

Your tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
Your tractor is also equipped with a system that will not
allow mower to operate if the bagger or optional rear
discharge deflector is not installed properly.

To restart movement, slowly release parking brake and
clutch/brake pedal.

•

Slowly move motion control lever to slowest setting.

•

Make all turns slowly.

TO TRANSPORT

•
•

Select desired height of cut.
Lower mower with attachment lift control.

•

Start mower blades by engaging attachment clutch
control.

TO STOP MOWER BLADES - disengage attachment
clutch control.

Figs.

13 and 16)

•

Raise attachment lift to highest position with attachment lift control.

•

Raise seat and pull freewheel control up and back into
the slot and release so it is held in the disengaged
position.

•

Do not push or tow tractor at more than two (2) MPH.

•

TO reengage transmission, reverse above procedure.

I

without either the entire grass catcher,
CAUTION: Do not operate the mower
on mowers so equipped, or the rear
discharge deflector in place.

(See

When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located under the seat.

NOTE: Vibration at mower startup is normal.
•

•

I
I

NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.)."

LIFT LEVER
"HIGHEST"
PosmoN
LOWEST

7/

ATTACHMENT
DISENGAGED"
POSITION

FIG. 16

BEFORE STARTING THE ENGINE
FIG. 15
TO OPERATE

I

_,

CHECK ENGINE OIL LEVEL (See Fig. 23)

ON HILLS

with slopes greater than 15 ° and do not
CAUTION:
drive acrossDonotdriveupordownhllls
any slope.

I

•

Choose the slowest speed before starting up or down
hills.

•

Avoid stopping or changing speed on hills.

•

If slowing is necessary, move throttle control lever to
slower position.

•

If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.

•

Move motion control lever to neutral (N) position.

15

•

The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.

•

Check engine oil with tractor on level ground.

•

Unthread and remove oil fill cap/dipstick; wipe oil off.
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove
and read oil level. If necessary, add oil until "FULL"
mark on dipstick is reached. Do not overfill.

•

For cold weather operation you should change oil for
easier starting (See OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).

•

To change engine oil, see the Customer Responsibilities section in this manual.

OPERATION
ADD

GASOLINE

COLD WEATHER STARTING ( 50 ° F and below)

•

Fil! fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERA,TURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.

•

When engine starts, allow engine to runwith the throttle
control in the choke position until the engine runs
roughly, then move throttle control to fast position. This
may require an engine warm-up period from several
seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION
•

WARNING:
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.

Before driving the unit in cold weather, the transmission should be warmed up as follows:
•- Be sure the tractor is on level ground.
• Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake
slowly'return to operating position.
•

•

WARM UP

Allow one minute for transmission to warm up.
This can be done during the engine warm up
period.

The attachments can also be used during the engine
warm-up pedod after the transmission has been warmed
up.

NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.

filler neck. Do not overfill. Wipe off any
CAUTION:
bottom
of gas
tank
spilled oil orFill
fuel.to Do
not store,
spill
or
use gasoline near an open flame.

PURGE TRANSMISSION

TO START ENGINE (See Fig. 14)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
•

Be sure freewheel control is in the transmission engaged position.

•

Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.

•

Place motion control lever in neutral (N) position.

•

Move attachment clutch to =DISENGAGED" position.

•

Move throttle control to choke position.

I _

To ensure proper operation and performance, it is recommended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have developed dudng shipping of your tractor.
IMPORTANT: SHOULD YOURTRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT,
IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.

NOTE: Before starting, read the warm and cold starting
procedures below.
•

Insertkeyinto ignitionand tum keyclockwiseto "START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after
several attempts, move throttle control to fast position,
wait a few minutes and try again. Ifengine stilldoes not
start, move the throttle control back to the choke
position and retry.

WARM WEATHER STARTING (50 ° F and above)
•
When engine starts, move the throttle controlto the fast
position.
•

freewheel lever while the engine is runCAUTION: Neverengageordisengage
ning.

The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.

,"

Place tractor safely on level surface with engine off and
parking brake set.

•

Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).

•

Sitting in the tractor seat start engine. After the engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.

•

Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.

NOTE: During this procedure there will be no movement of
drive wheels. The air isbeing removed from hydraulic drive
system.

16

I

OPERATION
•

Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.

•

Engage transmission by placing freewheel control in
driving position (See "TO TRANSPORT" in this section
of manual).

•

Sitting in thetractor seat, start engine. Afterthe engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.

•

Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet retum the
motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.

•

Your tractor is now purged and now ready for normal
operation.

Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.

•

For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 17). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.

•

Certain types of grass and grass conditions may require that an area be mulched a second time to
completely hide the clippings. When doing a second
cut, mow across or perpendiclJlar to the first cut path.

•

Change your cutting pattern from weekto week. Mow
north to south one weekthen change to east to west the
next week. This will help prevent matting and graining
of the lawn.

MULCHING MOWING TIPS
IMPORTANT:
FOR BEST PERFORMANCE,
KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE,
The special mulching blade will recut the grass clippings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also,. the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.

MOWING TIPS
•

Tire chains cannot be used when the mower housing
is attached to tractor.

•

Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dded clippings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.

•
•

•

•

•

MAX 1/3

FIG. 17

17

OPERATION
TO DUMP BAGGER (See Fig.18)

MULCHER

PLUG

Your tractor is equipped with a Dump Bag Alarm, To turn off
the alarm disengage the attachment clutch switch.
•

Position tractor in location you wish to dump bagger.

•

Place motion control lever in Neutral position and set
parking brake.

•

Raise dump handle to its highest position. Pull handle
forward to raise bagger and dump clippings.

•

To continue mowing, be sure bagger is down and in
proper operating position which will allow mower to
operate.
FIG. 19A
TO BAGGING
•

Place deck into the high cut position.

•

Remove the rear discharge deflector or mulching plug.

•

Insert the discharge chute into the opening in the
backplate and onto the mower deck adaptor.

•

Attach the chuteto thetractor by hooking the two straps
to the flange of the chute.

NOTE: The strap hook must go through the discharge
chute only. Do not allow the hook to enter the slot in the
tractor back plate. This will allow the discharge chute to
float with the mower deck when mowing on uneven terrain
(See Fig. 19B).
•

Install bagger onto tractor.

CHUTE
HOOK

SLOT

FIG. 18

TO CONVERT

FIG. 19B

MOWER

TO REAR DISCHARGING

(Converting to mulching or rear discharging will require the
purchase of these accessories.)
TO MULCHING
•
•

Place deck into the high cut position.
Remove bagger or optional rear discharge deflector.

•

Unhook the two (2) straps and remove discharge chute

•

Insert plug and handle assembly through back plate
and onto the mower deck chute adaptor.

•

Retain the plug assembly byconnecting the two straps
over the handle and hook into the holes provided (See
Fig. 19A).

•

Replace bagger or optional rear discharge deflector to
allow mower to operate.

You are now ready to begin mulching.

(optional accessory)

•

Place deck into the high cut position.

•

Remove bagger and mulching plug (if installed).

•

Depress rear door and install discharge chute through
opening in backplate and slide over deck adaptor.

•

Attach the chute by hooking the two straps into the
holes in the flange of the chute.

NOTE: The strap hook must go through the discharge
chute only. Do not allow the hook to enter the slot in the
tractor back plate. This will allow the discharge chute to
float with the mower deck when mowing on uneven terrain
(See fig. 19B).
•
Install the discharge deflector to the backplate by
screwing the four (4) wing screws into the threaded
inserts located in the back,plate.
18

"

Tighten the wing screws securely.

MAINTENANCE
MA.NT NA.CE
SC. DU'E
I

AS COMPLETE
REGULAR SERVICE

....

_,#'__._.._,_SERVICE

DATES

W
Check Operator Presence and
T

InterlockSystems
Check for LooseFasteners

T

LubricationChart

A
0

Check Battery Level
Sharpen/Replace
Mower Blades
Clean Batteryand Terminals

i4

Check Transaxle Cooling

V'

R

N

V'?

I/'

V'
'V'

Adjust Blade Belt(s) Tension

I/s'

Adjust MotionDrive Belt(s) Tension

V's

Check Engine Oil Level

E

V'

_

ll_

Change Engine Oil

I_t.2.3

Clean Air Filter
Clean Air Screen

V'2
V'2

V'

IG

Inspect Muffler/Spark Arrester
Replace Oil Filter(If equipped)

V'

N

Clean Engine Cooling Fins

¥12

Replace Spark Plug

V'

Replace Air Filter Paper Cartridge

i/,

11_1.2

V'

Replace Fuel Filter
12 34-

Change more often when operating under a heavy load or in high ambient temperatures.
SerVice more often when operating in dirty or dusty conditions.
If equipped with oil filter, change oil every 50 hours.
Replace blades more often when mowing In sandy soil.

5 - If equipped with edJu_table system.
6 - Not required ifequipped with maIntenance-free battery.
7 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overUghten.

LUBRICATION

GENERAL RECOMMENDATIONS

CHART

®

The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain tractor as instructed in this manual.

®

(_ BEARING ZERK

BEARING ZERK

Some adjustments will need to be made periodically to
properly maintain your tractor.
• ENGINE (_

All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.

I

Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.

BEFORE

EACH USE

Check engine oil level.
•

Check brake operation.

•

Check tire pressure.

•

Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.

•

(_) GENERAL PURPOSE GREASE
(_) REFER TO MAINTENANCE "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS,
IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY,

19

MAINTENANCE
TRACTOR

5 STAR PATTERN BLADE (See Fig. 21A)

Always observe safety rules when performing any maintenance.

The center of this blade has a five (5) star pattem. The bolt
that attaches this blade has normal Right Hand threads
that loosens by turning (_) counter-clockwise and tightens
by turning (_,,)clockwise.

h

BRAKE OPERATION

MANDREL
ASSEMBLY

If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See 'qO ADJUST BRAKE" in the Service and Adjustments section of this manual).

FLAT
WASHER

TIRES
•

• HEX BOLT

\

RIGHT HAND
THREADED

Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual).

5 STAR
PATTERN

._
CENTER
HOLE

Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

LOCK
WASHER

Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.

FIG. 21A

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

6 STAR PATTERN BLADE (See Fig. 21B)
The center of this blade has a 6 star pattern. The bolt
attaching this blade has Left Hand threads that loosens by
turning (G) clockwise and tighten by turning (O) counterclockwise.

OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are
working properly. If your tractor does not function as
described, repair the problem immediately.

_.._RAtL|HG
DGE

•

The engine should not start unless the clutch/brake
pedal isfully depressed and attachement clutchcontrol
is in the disengaged position.

•

When the engine is running, any attempt by the operator to leave the seat without first setting the parking
brake should shut off the engine.

•

WASHER
REX.OL,
\/'
LEFTHAND

When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine,

•

The attachment clutch should never operate unless the
operator is in the seat.

•

When the engine is running and the bagger or optional
deflector are not installed the mower should not operate.

t

)_

_"
"_6
_6STAR
\\CENTER

MANDREL

ASSEMBLY
STAR
PATTERN

THRE_/
0/HOLE
LOCK
WASHER

_.,--BLADE

FIG. 21B
For best results mower blades must be kept sharp.
Replace bent or damaged blades.
' BLADE REMOVAL

BLADE CARE
IMPORTANT: The blades on your mower are notthe same
and must be installed on the correct side. It is suggested
that you work on one blade at a time to ensure proper
assembly of components.

•

Raise mower to highest position to allow access to
blades.

•

Removehexbolt, lockwasherandflatwashersecuring
blade.

VIEW FROM BOTTEM OF MOWER DECK

•

Install new or resharpened blade with trailing edge up
towards deck as shown.

6 STAR PATTERN BLADE W/LEFT HAND
THREADED BOLT _
,
_

p

ti

_;

I

_1

II
I

2!

Z____

; STAR PATTERN BLADE W/
RIGHT HAND THREADED

i
i

i
t

; ....
/

BOLT

FIG. 20

Reassemble hex bolt, lock washer and flat washer in
exact order as shown.

•

Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT:

•

_.........
\ ........

•
i

It-,

,.___,

IMPORTANT: To ensure proper assembly, center hole in
blade must align with star on mandrel assembly.

20

Blade bolt is grade 8 heat treated

MAINTENANCE
i

i

will result in increased oil consumption when used above
32°F. Checkyour engine oil level more frequentlyto avoid
possible er_gine damage from running low on oil.

BA'n'ERY
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
•

Keep battery and terminals clean,

•

Keep battery bolts tight.

•

Keep smallvent

•

Recharge at 6-10 amperes for 1 hour.

Change the oil after every 25 hours of operation or at least
once a year if the tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oi! fill
cap/dipstick securely each tim e you check the oil level.

holes open.

SAE VISCOSITY

NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.
TO CLEAN BATTERY AND TERMINALS

*30"
-20"
40'
O"
TEMPERATURE RANGE ANTICIPATEO

GRADES

_0"
30'
BEFORE NEXT OIL CHANGE

FIG. 22

Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.

TO CHANGE ENGINE OIL (See Fig. 23)
Determine temperature range expected before oil change.
All oil must meet API service classification SF, SG or SH.
•
Be sure tractor is on level surface.

•

Remove battery cover.

•

Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

•

Rinse the battery with plain water and dry.

•

Oil will drain more freely when warm.

Clean terminals and battery cable ends with wire brush
until bright.

•

Catch oil in a suitable container.

•

Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when ct_anging oil.

•

Remove drain plug.

•

After oil has drained completely, replace oil drain plug
and tighten securely.

•

Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" section ofthis manual.

•

Use gauge on oil fillcap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick.

•
•
•

Coat terminals with grease or petroleum jelly.
Reinstall battery (See "CONNECT BAI-FERY" in the
Assembly section of this manual).

V-BELTS
Check V-belts for detedoration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING
The fan and cooling fins of transmission
clean to assure proper cooling.

should be kept

Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot.
•

Inspect cooling fan to be sure fan blades are intact and
clean.

•

Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins.

TRANSAXLE

PUMP

OIL FILL
CAP/DIPSTICK

OIL DRAIN
PLUG

FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authedzed service center/deparfment.

_G. 23

AIR FILTER (See Fig. 24)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first.

ENGINE
LUBRICATION

Service air cleaner more often under dusty conditions.

Only use high quality detergent oil rated with API service
classification SF, SG, or SH. Select the oil's SAE viscosity
grade according to your expected operating temperature.

•
Remove knob(s) and cover.
TO SERVICE PRE-CLEANER

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils

21

•

Slide foam pre-cleaner oft cartridge.

•

Wash it in liquid detergent and water.

•

Squeeze it dry in a clean cloth.

i

i

I

i

MAINTENANCE
i

•

Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.

•

If very dirty or damaged, replace pre-cleaner.

•

Reinstall pre-cleaner over cartridge.

SCREWS

BLOWER HOUSING
SCREWS

•
Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
•

Remove cartridge nut.

•

Carefully remove cartridge to prevent debris from
entering carburetor. Clean base carefully to prevent
debris from entering carburetor.

•

Clean cartridge by tapping gently on flat surface. If very
dirty or damaged, replace cartridge.

DIPSTICK TUBE
ASSEMBLY

•

Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).
IMPORTANT:
PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED
AIR TO CLEAN
OR DRY
CARTRIDGE.

FIG. 25

MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.

COVER-KNOB

SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of use, whichever comes
first. Spark plug type and gap setting is shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

_'CARTRIDGE
COVEB_

"_

/

NUT

IN-LINE

(See

FILTER

(See Fig. 26)

•

With engine cool, remove filter and plug fuel line
sections.

•

Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.

•

Be sure there are no fuel line leaks and clamps are
properly positioned.

•

Immediately wipe up any spilled gasoline.

FIG. 24

AIR SCREEN

FUEL

The fuel filter should be replaced once each season. Iffuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.

PAPER
CARTRIDGE

FOAM
PRE-CLEANER

CLEAN

PLUG

ENGINE COOLING FINS _

Fig. 25)

Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
ENGINE

COOLING

FINS

(See

Fig, 25)

Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating.
•

Remove screws from blower housing and !iff housing
and dipstick tube assembly off engine.

•

Cover oil fill opening to prevent entry of dirt.

•
•

FIG. 26

CLEANING
•

Clean engine, battery, seat, finish, etc. of ell foreign
matter.

Use compressed air or stiff bdstle brush to thoroughly
clean engine cooling fins.

•

Keep finished surfaces and wheels free of all gasoline,
oil, etc.

To reassemble, reverse above procedure.

•

Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.

22

i

SERVICE AND ADJUSTMENTS
CAUTION:

•
•
•
•

BEFORE PERFORMING

ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking bral_e.
Place motlon control lever in neutral (N) position.
Place attachment clutch in "DISENGAGED"
position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wlre where it cannot come in contact with
plug.

TRACTOR
TO REMOVE

TO INSTALL MOWER (See Fig. 27)
MOWER

(See

Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control, Engage parking brake.

Fig. 27)

Mower will be easierto remove from the right side of tractor.
•
Place attachment clutch switch in =DISENGAGED"
position.

•

Slide mower under tractor with discharge peening to
the rear of the tractor,

•

Move attachment lift lever forward to lower mower to its
lowest position.

IMPORTANT: Check belt for proper routing in all mower
pulley grooves.

•

Roll belt off electric clutch pulley.

•

Install belt into electric clutch pulley groove.

•

Disconnect anti-sway bar from chassis bracket by
removing retainer spring.

•

•

Disconnect suspension arms from rear deck brackets
by removing retainer springs.

Install left front link into the left hand front mower
bracket (retain with single loop retainer springs as
shown).

•

Slide right side of mower back and install right front link
into righthand front mower bracket (retain with single
loop retainer springs).

•

Place the suspension arms on mower pins, if necessary, rock and raise front of mower to align mowr pins
with the holes in suspension arms. Retain with double
loop retainer sping, loop down as shown.

•

Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.

•

Disconnect trent links from deck by removing retainer
springs.

•

Raise lift lever to raise suspension arms. Slide mower
out from under tractor.

IMPORTANT:

IF AN ATTACHMENT

OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS.

Raise deck to highest position.
RETAINER
SPRING

SUSPEN_ON
ARMS

ELECTRIC
CLUTCH
PULLEY

' FRONT LINKS

RETAINER
SPRINGS

RETAINER
SPRING

ANTISWAY
BAR

FIG. 27

23

i

ii

SERVICE AND ADJUSTMENTS
I

TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or
driveway.
Make sure tires are properly inflated (See
=PRODUCT SPECIFICATIONS" section of this manual). If
tires are over or underinflated, you will not properly adjust
your mower.

III

I

FRONT-TO-BACK ADJUSTMENT (See Figs. 30 and 31)
IMPORT/_NT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE.

•

Raise mower to its highest position.

To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/8" to
1/2" lower than the rear when the mower is in its highest
position.

•

At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance"A" on
both sides of mower should be the same or within 114"
of each other.

Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom
edge _f mower housing as shown.

•

If adjustment is necessary, make adjustment on one
side of mower only.

•
•

SIDE-TO-SIDE

ADJUSTMENT

(See Figs. 28 and 29)

•

Before making any necessary adjustments, checkthat
both front links are equal in length. Both links should be
approximately 10-3/8".

To raise one side of mower, tighten lift link adjustment
nut on that side.

•

To lower one side of mower, loosen lift link adjustment
nut on that side.

•

If links.are not equal in length, adjust one link to same
length as other link.
To lower front of mower loosen nut "E" on both front
links an equal number of turns.
When distance "D" is 118" to 1/2" lower at front than
rear, tighten nuts "F" against trunnion on both front
links.

NOTE: Eech full turn of adjustment nut will change mower
height about 1/8".
•
Recheck measurements after adjusting.
BoTroM EDGE
OF MOWER TO
GROUND

•

•

BOTTOM EDGE
OF MOWER TO
GROUND

•
•

To raise front of mower, oosen nut "F" fromtrunnion on
both front links. Tighten nut "E" on both front links an
equal number of turns.
When distance =D" is 1/8" to 1/2" lower at front than
rear, tighten nut "F" against trunnion on both front links.
Recheck side-to-side adjustment.
\

MANDREL

FIG. 28

SUSPENSION
ARM

FIG. 30
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

MFTLINK
ADJUSTMENT

NUT

FIG. 29
,4_EJt

LINKS

24

TRUNNION

FIG. 31

i

SERVICE AND ADJUSTMENTS
TO REPLACE MOWER BLADE DRIVE BELT
(See

WITH PARKING BRAKE "ENGAGED"
NUT"A"

Fig. 32)

Park the tractor on level surface. Engage parking brake.
BELT REMOVAL •
•

Remove mower from tractor (See "TO REMOVE
MOWER" in this section of this manual).
Remove screws from RH mandrel cover and remove
cover.

•

Remove screws from LH mandrel cover and remove
cover.

•

Work belt off both mandrel pulleys and idler pulleys.

•

Pull belt away from mower.

ARM

BELT INSTALLATION •
Install new belt in reverse order of removal. See belt
routing decal located on right mandrel cover.
•

Make sure belt is in all pulley grooves and inside all belt
guides.

•

Install install left and right mandrel covers and tighten
securely. Make sure belt is in mandrel pulley cover.

•

Install mower (see =Toinstall mower" in this section of
this manual).
LH MANDREL

DO NOT TOUCH THIS NUT. IF FURTHER
BRAKE ADJUSTMENT IS NECESSARY
CONTACT YOUR NEAREST AUTHORIZED
SERVICE CENTER/DEPARTMENT

FIG. 33

TO REPLACE MOTION DRIVE BELT
(See Fig. 34)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest,

COVER

RH MANDREL
COVER

•
•

Remove mower (See'q-O REMOVE MOWER" in this
section of this manual.)
Disconnect clutch wire harness.

•

Remove clutch Iocator.

•

Remove belt from stationary idler and clutching idler.

•

Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
Pull belt toward front of tractor and remove downwards
from around electric clutch.

BELT

•
•

Install new belt by reversing above procedure.

PULLEY
MANDREL PULLEY
f_LUTCHING
IDLER

FIG. 32
TO ADJUST

BRAKE

(See

Fig. 33)

Your tractor is equipped with an adjustable brake system
which is mounted on the side of the transaxle.
If tractor requires more than six (6)feet stopping distance
at high speed in highest gear, then brake must be adjusted.
•

Depress clutch/brake pedal and engage parking brake.

•

Measure distance between brake operating arm and
nut "A" on brake rod.

STATIONARY
IDLER
CLUTCH WIRE
HARNESS

If distance is other than 1-9/16", loosen jam nut and
turn nut "A" until distance becomes 1-9/16". Retighten
jam nut against nut "A".
Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest authorized service center/department.
25

FIG. 34

i

I

i

SERVICE AND ADJUSTMENTS
ii

ill

TRANSAXLE
MOTION CONTROL LEVER
NEUTRAL ADJUSTMENT(See Fig. 35)

TO CHECK TOE-IN (See Fig. 36) •

Position front wheels straight ahead.

The motion control lever has been preset at the factory and
adjustment should not be necessary.

•

Measure distance between wheels at front and rear of
tires (dimensions "A" and =B").

•

Loosen adjustment bolt in front of the right rear wheel,
and lightly tighten.

•

Front dimension "A" should be 1/8" to 1/4" less than
rear dimension "B".

•

Start engine and move motion controllever untiltractor
does not move forward or backward.

TO ADJUST TOE-IN (See Figs. 36 and 37) •

Loosen jam nuts at adjustment sleeves on tie rod.

•

Hold motion control lever in that position and turn
engine off.

•

Adjusttieroduntildimension"A"isl/8"tol/4"lessthan
dimension "B".

While holding motion control lever in place, loosen the
adjustment bolt.
Move motion control lever to the neutral (N) (lock gate)
position.

•

"l'ighten jam nuts securely.

•
•

B

Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps
forward or backward while motion control lever is in neutral
position, follow these steps:
•

Loosen the adjustment bolt.

•

Move the motion control lever 1/4 to 1/2 inch in the
direction it is trying to creep.

•

Tighten adjustment bolt securely.

•

Start engine and test.

•

If tractor stillcreeps, repeat above steps until satisfied.

FRONT OF TRACTOR

A
FIG. 36
_-

--

ADJUSTMENT SLEEVES

N_

'_ "

NEUTRAL
LOCK GATE

LEVER

.... "_\JAM

• ..v

FIG. 37

FRONT WHEEL CAMBER
FIG. 35

TRANSMISSION

The front wheel camber is not adjustable on your tractor. If
damage has occurred to affect the front wheel camber,
contact your nearest authorized service center/department.

REMOVAL/REPLACEMENT

Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor; See "PURGE TRANSMISSION" in the Operation section of this manual.

TO REMOVE
(See

TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straightforward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual.
FRONT

WHEEL

TOE-IN

26

FOR

REPAIRS

Fig. 38)

•

Block up axle securely.

•

Remove axle cover, retaining ring and washers to
allow wheel removal (rear wheel contains a square key
- Do not lose).

•

Repair tire and reassemble.

•

On rear wheels only: align grooves in rear wheel hub
and axle. Insert squareKey.

•

Replace washers and snap retaining ring securely in
axle groove.

•

Replace axle cover.

ADJUSTMENT

Front wheel toe-in is required for proper steering operation.
Toe-in was set at the factory and adjustment should not be
necessary. If parts in the front axle or steering mechanism
have been replaced or damaged, check toe-in and adjust
if necessary.

WHEEL

I

SERVICE AND ADJUSTMENTS
POSITIVE TERMINAL

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

WASHERS

RETAINING

SQUARE

KEY_-

"_

(REAR WHEEL_
ONL_

FIG. 38

TO START ENGINE WITH A WEAK BA'i-FERY
(See Fig.39)

FIG. 39

TO REPLACE HEADLIGHT BULB

I&

ate explosive gases, Keep sparks, flame
and smoking materials away from batteries.
wear batteries
eye protection
AUTION:Always
Lead-acid
generwhen around batteries.

•
•
I
•

If your battery is too weak to start the engine, it should be
recharged. If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.

•

INTERLOCKS

•

•

RELAYS

Check wiring. See electdcal wiring diagram in Repair
Parts section of this manual.

TO REPLACE FUSE
Replace with 15 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL (See Fig. 40)

Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER •

AND

Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.

TO ATTACH JUMPER CABLES •
Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis.
•
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.
•

Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.

BLACK cable first from chassis and then from the fully
charged battery.
RED cable last from both battedes.

•

Raise hood.

•,

Unsnap headlight wire connector.

•

Standinfrontoftractor. Grasphoodatsides,
engine and lift off of tractor.

•

To replace, reverse above procedure.

tilttoward

ENHOOIEADLIGHT

ECTOR

FIG. 4O

27

SERVICE AND ADJUSTMENTS
ENGINE

clockwise) increases the supply of fuel to the engine giving
a richer fuel/air mixture.

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the
customers expense, may be performed by any non-read
engine repair establishment or individual. Warranty repairs
must be performed by an authorized engine manufacturer's
service outlet.

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND
THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS
TURNED IN TOO TIGHT.
PRELIMINARY SETTING -

TO

•

ADJUST

THRO'n'LE

CONTROL

•

Be sure the throttle control cable is adjusted properly
(see above).
FINAL SEI-]ING •
Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion
control lever,in neutral (N) position.
•
Move throttle control leverto slow position. With finger,
rotate and hold throttle lever against idle speed screw.
Turn idle speed screw to attain 1750 RPM.
•
While still holding throttle lever against idle speed
screw, turn idle mixture valve full travel clockwise then
counterclockwise until engine runs rough. Turn valve
to a point midway between those two positions. Release throttle lever.

CABLE

(See Fig. 41)
The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•

With engine not running, move throttle control lever
from slow to choke position. Slowly move lever from
choke to fast position.

•

Checkthat holes'A" in governor control lever and hole
in governor plate line-up. If holes =A" are not aligned,
loosen clamp screw and move throttle cable until holes
are aligned. Tighten clamp screw securely.
GOVERNOR
CONTROLLEVER

ACCELERATION TEST •
Move throttle control lever f[om slow to fast position. If
engine hesitates or dies, turn idle mixture valve out
(counterclockwise) 118turn. Repeat test and continue
to adjust, if necessary, until engine accelerates
smoothly.
High speed stop is factory adjusted. Do not adjust damage may result.
IMPORTANT:
NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING
CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS.

GOVERNOR
CONTROLPLATE

\

HOLES"A"

CLAMP
SCREW

Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments.

IDLE SPEED

THROTTLE
CABLE

THROTTLE

FIG. 41
I

TO ADJUST CARBURETOR (See Fig; 42)
NOTE: The carburetor on this engine is low emission. It is
equipped with an idle fuel adjusting needle with a limiter
cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap.
The ,miter cap cannot be removed without breaking the
adjusting needle.
The carburetor has been preset at the factory a_ndadjustment should not be necessary. However, minor adjustment may be required tocompensate for differences infuel,
temperature, altitude or load. If the carburetor does need
adjustment, proceed as follows:
In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/
air mixture. Turning the idle mixture valve out (counterFIG, 42

28

I

STORAGE
ENGINE

Immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or
more.

FUEL SYSTEM
IMPORTANT:
IT IS IMPORTANT
TO PREVENT
GUM
DEPOSITS
FROM
FORMING
IN ESSENTIAL
FUEL
SYSTEM PARTS SUCH AS CARBURETOR,
FUEL FILTER,
FUEL HOSE, OR TANK DURING
STORAGE.
ALSO,
EXPERIENCE
INDICATES
THAT ALCOHOL
BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION
AND FORMATION
OF ACIDS DURING
STORAGE.
ACIDIC
GAS CAN DAMAGE
THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.

CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark.
Allow the engine to cool
before storing in any enclosure.

TRACTOR
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
•

Clean entiretractor (See"CLEANING" inthe Customer
Responsibilities section of this manual).

•

Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).

•

Lubricate as shown in the Customer Responsibilities
section of this manual.

•

Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.

•

Touch up all rusted or chipped paint surfaces; sand
lightly before painting.

Fully charge the battery for storage.

•

After a period of time in storage, battery may require
recharging.

•

To help prevent corrosion and power leakage dudng
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual).

•

Drain the fueltank.

•

Start the engine and let it run until the fuel lines and
carburetor are empty.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.

•
•

NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE

OIL

Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual).

BATTERY
•

•

CYLINDER(S)

After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.

•

Remove spark plug(s).

•

Pour one ounce of oil through spark plug hole(s) into
cylinder(s).

•

Turn ignitionkeyto"START" position for a few seconds
to distribute oil.

•

Replace with new Spark plug(s).

OTHER

If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.

•

Do not store gasoline from one season to another.

•

Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.

•

it possible, store your tractor indoors and cover it to
give protection from dust and dirt.

•

Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.

29

TROUBLESHOOTING
CAUSE

PROBLEM

CORRECTION

1. Out offuel.
2. Enginenot'CHOKED" propedy.
3. Engineflooded.
4. Bad sparkplug.
5. Dirtyair filter.
6. Dirtyfuelfilter.
7. Water in fuel.

Will not start

8.
9.
10.

POINTS
Fillfuel tank.
See "TO START ENGINE" in Operationsection.
WaRseveralminutes before attempfingto start.
Replacesparkplug.
5..
Clean/replaceair filter.
6. Replacefuel filter.
7. Drainfuel tank andcarburetor,refill tankwith fresh
gasolineand replacefuel filter.
8. Check all widng.
9, See "ToAdjustCarburetor'in ServiceAdjustments
section.
10. Contact an authorizedsewice centar/depertment.
1,

2.
3.
4.

Looseor damaged widng.
Carburetoroutof adjustment.
Enginevalvesoutof adjustment.
i

I

1.

1.
2.
3.
4.
5,
6.
7.

Dirtyair filter.
Bad sparkplug.
Weak or dead battery.
Dirtyfueltilter.
Stale or dirtyfuel.
Loose or damagedwidng.
Carburetoroutof adjustment.

8.

Enginevalvesoutof adjustment.

8.

Clean/replaceair filter.
Replacesparkplug.
Rechargeor replace battery.
Replacefuel filter.
Drainfuel tank and refillwithfresh gasoline.
Check all wiring.
See "ToAdjustCarburetor'in ServiceAdjustments
section.
Contactan authorizedservicecentar/depertment,

Engine will not turn over

1.
2.
3.
4.
5.
6.
7.
8.
9.

Clutch/brakepedal notdepressed,
Attachmentclutchis engaged.
Weak or dead battery.
E_ownfuse.
Corrodedbattery terminals.
Looseor damaged widng.
Faultyignitionswitch.
Faultysolenoidor starter.
Faultyoperatorpresenceswitch(as},

1.
2.
3.
4.
5.
6,
7.
8.
9.

DepressclutcWbrakepedal.
Disengageattachmentclutch.
Rechargeor replacebattery.
Replacefuse,
Clean batteryterminals.
Checkall widng.
Check/replaceignitionswitch.
Check/replacesolenoidor starter.
Contact an authorized servicecenter/department.

Engine clicks but will not
start

1.
2.
3.
4.

Weak or dead battery.
Corrodedbatterytorminals.
Looseor damaged widng,
Faultysolenoidor starter.

1.
2.
3,
4,

Rechargeor replace battery.
Clean batteryterminals.
Check all widng.
ChecWreplacasolenoidor starter.

Loss of power

1,
2.
3.
4,
5.
6.
7.
8,
9.

Cuttingtoomuchgress_oofast.
ThrottleIn =CHOKE"position.
Build-upof grass,leavesand trashundermower.
Dirtyair filter.
Low oillevel/dirtyoil.
Faultysparkplug.
Dirty fuel filter.
Stole or dirtyfuel.
Water in fuel.

1.
2.
3,
4.
5.
6.
7.
8.
9.

10.
1t.
12.
13.
14.

Spark plug wire loose.
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged widng.
Carburetor out of adjustment.

10.
11,
12.
13.
14.

15. Engine valvesoutof adjustment.

15,

Set in =HigherCut" position/reducespeed.
Adjustthrottlecontrol.
Clean undersideof mower housing.
Cleanireplacaair filter.
Check oillevel/changeoil.
Clean andregap or chasge sparkplug.
Replacefuel filter.
Drainfuel tank and refillwith fresh gasoline.
Drainfuel tankand carburetor, refilltankwith fresh
gasolineand replacefuel filter.
Connectand tightensparkplug wire,
Clean engine air screen/fins.
Clean/replacemuffler.
Check all widng,
See "To AdjustCarburetor'in Service Adjustments
section.
Contactan authorized servicecenterldepartmont.

Hard to start

2.
3.
4,
5,
6.
7,

I

Excessive

vibration

1.
2.

Wom, bent or loose blade.
Bent blade mandrel.

3.

Loose/damaged part(s).

1.
2.
3.

30

Replace blade. Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s). Replace damaged parts.

TROUBLESHOOTING
PROBLEM

CAUSE

POINTS
CORRECTION

Engine continues to run
when operator leaves sea
with attachment clutch
engaged

1.

Faulty operator-safety presence control system.

1.

Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.

Poor cut-

1.
2.
3.
4,
5.

Worn, bent or loose blade.
Mowerdeck notlevel,
Buildupof grass, leaves,and trashundermower.
Bent blade mandrel.
Clogged mowerdeckvent holesfrombuildupof
grass,leaves, and trasharoundmandrels.

1.
2.

Replace blade. Tighten blade bolt.
Level mower deck.

3.
4.
5.

Clean undemide of mower housing.
Replace blade mandrel
Clean around mandrels to open vent holes.

1.
2.
3,
4.

Obstruction in clutchmechanism.
Wom/darr_ged mowerdrive belt.
Frozanidlerpulley.
Fmze_nblade mandrel.

1.

Remove obstruction.

2.
3.
4.

Replace mower ddve belt.
Replace idler pulley.
Replace blade mandrel.

uneven

Mower blades will not
rotate

Poor grass discharge

1. Enginespeed tooslow.
2. Travel speed too fast.
3. Wet grass.
4. Mowerdecknot level.
5. Low/uneventire air pressure.
6. Worn,bent or looseblade.
7. Buildupof grass,leavasand trashundermower.
8. Mowerddve beltworn.
9. Bladesimproperlyinstalled,
10. Improperbladasused.
11. Cloggedmower deckventholes from buildupof
grass,leaves, andtrash aroundmandrels.

1.
2.
3.
4.
5.
6.
7_
8.
9.
i 10.
11.

Place throttlecontrol in =FAST" position.
Shiftto slowerspeed.
Allowgrassto dry beforemowing.
Level mower deck.
Check tires for properair pressure.
Replace/sharpanblade. Tighten blade bolt.
Clean undersideof mower housing.
Replace mowerddve belt.
Reinstallbladessharpedge down.
Replace with bladeslistedin thismanual.
Clean around mandrelsto open ventholes.

Headlight(s) not working
(if so equipped)

1.
2.
3.
4.
5.

Sw_tchis =OFF'.
Bulb(s)bumedout.
Faultylightswitch.
Looseor damagedwiring.
Blownfuse.

1.
2.
3.
4.
5.

Turn switch=ON".
Replacebulb(s).
Checklreplacelightswitch.
Check,wiringandconnections.
Replacefuse.

Battery will not charge

1.
2.
3.
4.

Bad batterycall(s).
Poorcableconnections.
Faultyregulator(if soequipped).
Faultyaltemator.

1.
2.
3.
4.

Replace battery.
Check/cleanall connections.
Replace regulator.
Replace alternator.

Loss of drive

1.
2.
3.

Freewheel control in =disengaged" position.
Motion ddve belt wom. damaged, or bmkan.
Air trapped in transmission during shipment
or servicing.

1.
2.
3.

Place freewheel control in =engaged" position.
Replace motion ddve belt.
Purge transmission.

Engine "backfires"
when turning engine
"OFF'!

1,

Enginethrottlecontrolnotset at "SLOW"
positionfor 30 secondsbeforestoppingengine.

1.

Movethrottle controlto =SLOW" positionand allow
to idle for30 secondsbeforestoppingengine.

Mower will not operate

1.

Bagger or optional rear discharge deflector
is not installed correctly.

1.

Check bagger or optional rear discharge deflector
for proper installation.

31

SERVICE NOTES

32

TRACTOR

- - MODEL NUMBER

944.609150

SCHEMATIC

AMMF--6111111°
ER

(OPTIONAL)

BATFERY

O

SOLENOID

FUSE

PTO

I
t

(DISENGAGED)
I

WHITE

WHtTEI C

I

I

I

G
I

I
I

?
H

I
(PEDAL

STARTER

RED

I FBI BUZZER(

SWITCH

ELECTRIC CLUTCH

UP)

BLACK

BAGGER
RELAY
BLACK

SEAT SWITCH
(NOT OCCUPIED)

't

I

L

B_CXt

'
I

F85

I

I

BLACK

j

OPERATOR
METER
HOUR

0

PRESENCE

RELAY #1

SLACK

8

(OPTIONAL)
IGNITION
UNIT

B_CK

/

_
I

SPARK
O
PLUGS GAP
(2 PLUGS ON
TWIN CYL, ENGINES)

1

FUEL =
I
I
I
I

RED

I

CARBURATOR

--J
SOLENOID
._P c,ce _oo RPM L_

RED

ALTERNATOR

28 VOLTS AC • 3600 RPM (REGULATOR DISCONNECTEO)

BLACK

/-

HEADLIGHTS
RELAY
IGNITION SWITCH

GFC

PTO
POSmON
OFF
ON

WIRING INSULATED CLIPS
NOTE: IF WIRING tNSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.

DA

33

SWITCH
ClRCUff
C+F,B+E,A+D
C+G,B+H

•
NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

REPAIR PARTS
TRACTOR

- - MODEL NUMBER
22

ELECTRICAL

944.609150

I

t

/
I

!
I

I
I
f

41

I

i_

_ 80
I
I
t

26

/

2O
L

I
/

/

25
t

//

\

!

/

\

t
I
/

\\
\

I
T

I

16

_---_'--_,
i

30'

I

J

\

/
\\

."

I I

\
I

48

i
i

52
_
29

I
I

b

I

I
I

I
q

I

t

I

I

I

I

I

I

I
I

I
I

I

I
I

I
I

I
I

I

I
I

2

I
I
I
J

1
59

34

16

REPAIR PARTS
TRACTOR

-- MODEL NUMBER

944.609150

ELECTRICAL

KEY
NO.

PART
NO.

1
2
16
19
20
21
22
24
25
26
27
28
29
30
31
32
33
40
41
42
43
44
48
50
51
52
58
59
65
66
70
80
81

144925
74760412
153664
STD551125
73350400
166182
4152J
4799J
165987
166180
73510400
127725
160784
140301
124211X
141226
109310X
166158
71110408
131563
145673
73640400
140844
154963
140405
141940
165943
166299
17211008
17490608
166668
146685
109748X

NOTE:

DESCRIPTION
Battery 12 Volt 25 Amp
Bolt Hex Hd 1/4-20unc X 3/4
Switch Interlock
Washer I_ock 1/4
Nut Jam Hex 1/4-20 Uric
Harness Asm Light.W/4152J
Bulb Light #1156
Cable Starter 6 Ga 11" Red
Cable Battery CRD 56" Red
Fuse 15 Amp_
Nut Keps Hex 1/4-20 Uric
Cable Ground
Switch Plunger OP Olive
Switch Ign
Nut Ignition
Cover Switch Ignition
Key Ign
Hamess Ign
Bolt BIk Fin Hex 1/4-20 Unc x 1/2
Cover Terminal Red
Solenoid
Nut Keps BIk Hex 1/4-20 Unc
Adapter Ammeter Rectangular
Switch PTO 3PDT Red Delta
Ring Retainer PTO
Protection Wire Loop
Buzzer CRD
Switch FBI CRD
Screw Sifts #10-16 x 1/2
Screw Thdrol 3/8-16 x 1/2
Harness Eng
Harness Clutch Evx
Relay Asm.

All component dimensions give in U.S. inches
1 inch = 25.4 ram,

35

REPAIR PARTS
TRACTOR
CHASSIS

- - MODEL NUMBER

944.609150

AND ENCLOSURES

28
189
187

3O

53

12
55

57

25
26

54

175

26

18:

33

10

180

35

14

163

168

26

167

36

REPAIR PARTS
TRACTOR
CHASSIS

- - MODEL NUMBER

944.609150

AND ENCLOSURES

KEY PART
NO. NO.
1
2
3
4
5
6
8
9
10
11
12
13
14
15

165480
165606
17490612
19131216
155272
155923
126471X
147631X010
STD533710
155927
145660
155936
17490608
74180512

16
17
18
24
25
2_
28
29
30
31
33
34
35
37
38

73510500
144983X558
126938X
74780616
19131312
STD541437
145198X558
155217X599
165713X558
165156
145244X558
145243X558
72110606
17490508
139886

39

139887

51
52
53
54
55

73800400
19091416
145201
161464
145202

DESCRIPTION
Chassis Stamping
Drawbar, CRD
Screw Thdrol 3/8-16x3/4 Ty-tt
Washer 13/32 x 3/4 x 16 Ga
Bumper Hood/Dash
Saddle Flat Lt Fender Shift
Clip insulator 13/32 Mtg Hole
Dash Slkscr PIm E N/A N/HM E/Sy
Bolt Carriage 3/8-16 x 1
Panel Dash Lh
Clip Tinnerman Grill P/L
Panel Dash Rh
Screw Thdrol 3/6-16 x 1/2
Screw Mach Trhd 5/16-18
Uncx 3/4
Nut Keps 5/16-18 Unc
Hood Pnt
Bumper Hood
Bolt Fin Hex 3/8°16 Unc x 1 Gr 5
Washer 13/32 X 13/16 X 12 Ga
Nut Lock Hex W/Ins 3/8-16 Unc
Grille
Lens
Fender Auto CRD
Bracket Support Fender
Footrest Pnt Lh
Footrest Pnt Rh
Bolt Rdhd Sht Sqnk 3/8-16 x 3/4
Screw Thdrol 6/16-18 x 1/2 TYT
Bracket, Asm. Pivot, L.H,, Mower
Rear
Bracket, Asm. Pivot, R.H., Mower
Rear
Nut Lock w/insert 1/4-20
Washer 9/32 x 7/8 x 16 Ga
Bracket Gdlle Pickoff LH
Screw Hex Wshd 8-18 x 7/8
Bracket Grille Pickoff RH

KEY PART
NO. NO.

DESCRIPTION

57
102
140
145
162
163.
164
165
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
162
183
184
185
186
187
188
189
190
192
193
194
198
--

Bolt Fin Hex 1/4-20 Unc x .75
Clip Line Fuel 13/32 Mtg Hole
Bracket, Front Suspension
Rod Pivot Chassis/Hood
Bracket Exten Chassis Lh
Bracket Exten Chassis Rh
Support Battery CRD
Cover Battery CRD Lt Black
Support Asm Backplate Wldmnt
Bolt Rdhd Sht NK 1/4-20 x 1-1/2
Nut lock 1/4 Lge Fig Gr 5 Zinc
Cover Backplate Plastic Black
Bolt Hex 3/8-16 x 2-1/2
Washer 13/32 x 1-1/4 x 16 Ga
Nut Keps Hex 3/6-16 Uric
Bracket Switch FBI CRD
Guard Door Rear CRD
Pin Hinge Pivot
Spring Bagger Top Lh Black
Pin Cotter 3/32 x 3/4 Cad
Rod Pivot FBI CRD
Bolt Hex Hd 5/16-18 Unc x 1
Nut Crownlock 5/16-18
Washer .385 x .625 x 11 Ga
Washer 13/32 x 13/16 x 16 Ga
Bracket Actuator Bagger CRD
Tube Lever Swch FBI CRD 2-1/16
Latch Asm Mulch/Bagger
Nut Weld .327/.304 #10-24
Washer #10
Washer Lock #10
Screw Truss Hd Phil 10-24 x 5/8
Screw Thdrol 3/8-16 x 1-1/2
Screw Hex Thd Cut 1/4-20 x 5/8
Screw 3/8-16 x .75
Nut Push
Plug Button

74780412
2751R
158418
156524
165672
165673
165605
165742X428
165779 •
72050412
123976X
165607
74520640
19132016
73510600
165939
166212
128600
132796
76020312
165942
74760516
73680500
138200
19131316
166139
165940
160793
2029J
19061216
10071000
71161010
17490624
17720410
17060612
168937
5479J

NOTE:

37

AUcomponent dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR - - MODEL NUMBER 944,609150
DRIVE

157

104

18 _6_5173

16

175
52

1S7

32

173

3O

15316_2

52

27

77

19

55
77

78
7_

76
75

38

REPAIR PARTS
TRACTOR - - MODEL NUMBER 944.609150
DRIVE
KEY PART
NO. NO.
1

3
8
9
10
14
16
18
19
20
21
22
23
24
25
26
27
28
_
32
33
34
35
36
37
38
39
40
42
47
48
49
50
51
52
53
55
56
57
61
62
63
65
66
71
73
74
75
76
77
78
81

......

143995
165619
167162
STD561210
10040400
STD541431
STD523710
STD541437
150280
130564
165688
154978
STD541273
106888X
STD551037
STD561210
145204
124236X
130807
STD523107
72140506
165496
120183X
STD551062
STD571810
165936
STD523727
4470J
19131312
127783
154407
123205X
STD523715
STD541437
STD541431
105710X
105709X
STD523712
165632
17490612
8883R
145868
STD551143
154778
140158
156347
121199X
121749X
STD581075
123583X
121748X
165585

KEY PART
NO. NO.

DESCRIPTION
Transaxle (See Breakdown)
Hydro Gear Model 331-0650
Pulley, Transaxle
Rod Shift Fender Adjust
Clutch Elect Evx 801b
Pin Cotter 1/8 x 1 CAD
Washer Lock Hvy Helical
Nut Lock Hex W/Ins 5/16-18 Uric P
Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5
Nut Lock Hex W/Wsh 3/8-16 Unc
Bolt, Hex 7/16-20 x 4-1/4
Knob, Deluxe 1/2-13
Rod, Brake Hydro
Bracket Asm Clutch Mtg Evx
Nut Hex Jam 3/8-16
Spring, Brake Rod
Washer 13/32 x 13/16 x 16 Ga.
Pin Cotter 1/8 x 3/4 CAD.
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
Bolt Hex Hd 5/16-18 Unc x 3/4
Bolt Rdhd Sqnk 5/16-18 unc x 3/4
Shaft, Foot Pedal
Bearing, Nylon
Washer 21/32 x 1 x 16 Ga
Pin, Roll
Pulley, Flat
Bolt Fin Hex 3/8-16 x 2 3/4
Spacer, Split
Washer 13/32 x 13/16 x 12 Gauge
Pulley, Idler, V-Groove
Bellcrank Assembly
Retainer, Belt
Bolt Hex Hd 3/8-16 x 1 1/2
Nut Crownlock 3/8-16 UNC
Nut Crownlock 5/16-18 UNC
Link, Clutch
Spring, Return, Clutch
Bolt Fin Hex 3/8-16 UNC x 1-1/4
V-Belt, Ground Drive
Screw Thdrol. 3/8-16 x 3/4 Ty. TT
Cover, Pedal
Pulley, Engine
Washer
Keeper Belt Engine
Strap Torque Lh Hydro
Strap Torque Rh Hydro
Spacer, Split
Washer 25/32 x 1-1/4 x 16 Gauge
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Gauge
Shaft Asm. Cross

82
83
84
94
95
9_
100
102
103
104
105
145
146
147
150
151
153
156
157
158
159
160
161
162
163
164
165
166
167
168
169

123782X
19171216
165629
140462
165935
STD624003
19111216
141322
STD541350
140156
71070516
74490540
74490536
74490524
165850
19133210
74760516
166002
153236
165589
165494
19292016
72140406
73680400
74780416
19091010
165623
166880
165588
165492
165580

171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
167
186

17490608
165587
165934
10090400
165931
19070816
165932
165933
120958X
165630
165797
165634
165626
17490644
165541
165614
17490620
110436X

DESCRIPTION
Spring Torsion
Washer 17/32 x 3/4 x 16 Ga.
Link Transaxle
Fan, Hydro 7"
Rod Bypass CRD
Retainer Spring 1" Zinc/Cad
Washer 11/32 x 3/4 x 16 Ga.
Washer BelivJlle .501D x 1.50D
Nut, Hex, Jam Toplock 1/2-20 UNF
Arm, Control Hydro
Screw Cap Hex 5/16 x 18 x 1
Bolt Hex FIghd 5/16-18 Gr.5
Bolt Hex Flghd 5/16-18 x 2-1/4
Bolt Hex FIghd 5/16-18 x 1-1/2
Bushing Bellcrank
Washer 13/32 x 2 x 10 Ga.
Bolt Hex Hd 5/16-18 UNC x 1
Washer Srrted 5/161D x 1.125
Bolt Shoulder 5/16-18 U_c - 2A
Bracket Shift Mount
Hub Tapered Flange Shft Lt
Washer 29/32 x 1-1/4 x 16 Ga
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5
Nut Crownlock 1/4-20 Unc
Bolt Hex Fin 1/4-20 Uric x 1 Gr 5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bracket Support Shift CRD
Bolt Shoulder 5/16-18 x .561
Plate Fastening Cross Shf. StltJ
CRD
Screw Thdrol 3/8-16 x 1/2
Shaft Asm Shifter Frt CRD
Bracket Hydro Bypass CRD
Washer Lock 1/4
Spring Bypass CRD
Washer 7/32 x 1/2 x 16 Ga
Keeper Flat Idler
Keeper Belt Idler
Washer Sintered
Pulley Flat Idler
Bracket Idler Ground Drive CRD
Keeper Belt 2.5"OD V-Idler CRD
Pulley V-Idler 2.50"OD CRD
Scr Hexwsh Thdrol 3/8-16 x 2-3/4
Link shift CRD Hydro 0650
Hub Tapered Round CRD
Screw Thdrol 3/8-16 x 1-1/4
Bushing Snap Split BIk

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

39

REPAIR PARTS
TRACTOR
STEERING

- - MODEL NUMBER

944.609150

ASSEMBLY

_41
t _

_

,';"------42

s7-----_ I

g::::::
I

62

44

67

68

47

6

/

43

/

11

40

6

/
/

_29

4O

4O

I

/
I

0

REPAIR PARTS
TRACTOR - - MODEL NUMBER 944.609150
STEERING ASSEMBLY

KEY PART
NO. NO,
1
2
3
4
5
6
7
8
10
11
13
15
17
18
19
22
23
25
27
29
32
36
37
38
39
40
41
42
43
44
46
47
51
54
62
63
65
66
67
68
74
75
76
77
78
79
80

139768
137094
157479
157478
6266H
121748X
19272016
12000029
154432
STD551137
167118
73901000
156546
57079
160395
165857
165851
154406
136874
17490612
137347
155099
152927
139769
19133808
STD541537
100711L
145054
121749X
153720
121232X
6855M
73800500
74780520
167902
74780616
154780
154404
74781044
154429
109850X
109851X
137156
73700600
73360600
19132012
74950612

DESCRIPTION
Whee_ Steering
Axle Front Casting Machined
Spindle Asm LH
Spindle Asm RH
Bearing Race Thrust Harden
Washer 25/32 X 1-5/8 X 16 Ga
Washer 27/32 X 1-1/4 X 16 Ga
Ring Klip #t5304-75
Link Drag Extended Cast
Washer Lock HW Hlcl Spr 3/8
Bearing Axle STLT/GT
Nut Lock Flange 5/8-11 Unc
Shaft Asm Strg
Washer Thrust 515x 750x 033
Support Shaft
Screw Hex Wshhd Torx
_haff

._m

Pitfman

Bracket Steering
Gear Sector
Screw Thdrol 3/8-16x3/4 Ty-tt
Rod Asm Tie Ball J Adj
Bushing Strg
Screw
Insert Cap Strg Wh
Washer 13/32 x 2-3/8 x 8 Ga
Lock nut
Adaptor Wheel Strg
Boot Steering
Washer 25/32 X 1 1/4 X 16 Ga
Extention Steering Non-Adjust
Cap Spindle Fr Top BIk
Fitting Grease
Nut Lock Hx W/Ins 3/16-18 Unc
Bolt Fin Hex 5/16-18 Unc x 1 1/4
Kit, Steering Assembly Svc
Bolt Fin Hex 3/8-16 Unc x 1 Gr 5
Spacer Axle
Bearing Arm Pittman
Bolt, Fin Hex 5/8-11 UNC x 2-3/4
Axle, Brace
Joint Asm Ball Rh
Joint Asm Ball Lh
Rod Tie Ball J Adj
Nut Hex Jam 3/8-24 Unf Lh
Nut Hex Jam 3/8-24 Unf
Washer 13/32 x 1 1/4x 12 Ga
Bolt Hex Nylon 3/8-16 x 3/4

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

41

REPAIR PARTS
TRACTOR

- - MODEL NUMBER

944.609150

SEAT ASSEMBLY

8

5
22

12

KEY
NO.
1
2
5
7
8
9
10
11
12
13

PART
NO.
140123
140551
145006
124181X
17490616
19131614
155925
166369
121246X
121248X

DESCRIPTION
Seat
Bracket Pivot Seat 8 720
Clip Push-In
Spring Seat Cprsn 2 250 BIk Zi
Screw Thdrol 3/8-16 X 1 Ty-tt
Washer 13/32 X 1 X 14 Ga.
Pan Seat
Knob Seat Adj. Wingnut
Bracket Mounting Switch
Bushing Snap BIk Ny150 Id

KEY
NO.

PART
NO.

14
15
16
17
21
22
24
25

72050412
134300
121250X
123976X
153236
STD541431
19171912
127018X

NOTE:

42

DESCRIPTION

Bolt Rdhd Sqnk 1/4-20x1-1/2
Spacer Split 28x .96 Zinc
Spring Cprsn
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc
Nut Hex LockW/Ins
5/16-18
Washer 17/32 X 1-3/16 X 12 Ga.
Bolt Shoulder 5/16-18 X 62
All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR

-- MODEL NUMBER

944.609150

DECALS
20

14

14

22

21

24

19

11
12
KEY
NO.
2
3
4
5
7
9
10
11
12
14
17

PART
NO.
165388
163200
163202
168322
168864
163204
149517
107339X
101892X
163250
156993

18

10

DESCRIPTION

KEY
NO.

Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal

18
19
20
21
22
23
24
-----

Hp Engine
Hood Rh
Hood Lh
Fender Automatic
Belt Schematic 36" Sears
Craftsman
Bat Dan/Poi E/Fr
Mower Cut Finger
Brake/Clutch FJFr
Dash Pnl B&S 15.5 Turbo
Saddle Oper Inst Hydro E/F

• KEY
NO.

WHEELS & TIRES

2_

1
2
3
4
5
6
7
8
9
10
11
--

5,8
4,10
7

11

PART
NO.
137259
166962
166960
166286
169312
168952
157140
138311
157199
168558
168559

PART
NO.
59192
65139
106222X
59904
106732X427
278H
9040H
106108X427
138468
7152J
104757X
144334

DESCRIPTION
Decal Warning Multi Language
Decal Console Hydro CRD White
Decal Bypass Fender CRD
Decal Deck Sch 92 CRD
Decal Replacement Parts
Decal Bagger/Discharge CRD
Decal Fender Danger EiF Lt
Decal Lift Handle
Pad Footrest
Manual Owners (English)
Manual Owners (French)

DESCRIPTION
Cap Value Tire
Stem Value
Tire F Ts 15 X 6 0 - 6 Service
Tube Inner Front #35060
Rim Asm 6"front White Service
Fitting Grease
Bearing Flange
Rim Asm 8"rear White Service
Tire R Ts 20 x 8-8 Service
Tube Rear 9 5 X 8 Service
Cap Axle BIk 1 50 × 1 00
Sealant, Tire (10 oz. tube)

NOTE: All component dimensions
1 inch = 25.4 mm

43

given in U.S. inches

REPAIR PARTS
TRACTOR

- - MODEL NUMBER

944,609150

ENGINE

3

72
62

81

13

4

I

33
37

31

23

/
29

\

OPTIONAL
EQUIPMENT
Spark Arrester

I

44

REPAIR PARTS
TRACTOR

- - MODEL NUMBER

944,609150

ENGINE

KEY
NO.
1
2

PART
NO.
162157
17720410
.......

4
13
14
15
16
23
29
31
32
33
35
37
38
44
46
62
72
78
81

137352
165291
13280324
13200300
STD551237
159880
137180
109202X
158990
123487X
17490512
137040
.......
17490412
19091416
10040500
71070512
17490620
128861

NOTE:

DESCRIPTION
Control, Throttle/'Choke
Screw Hex Thd Cut 1/4-20 x 5/8
Engine (See Breakdown) B&S 28U707-1175-E1
Muffler, Exhaust
Muffler Gasket
Nipple, Pipe
Elbow, Standard 90 °, 3/8-18 NPT
Washer, Lock Ext tooth 3/8
Shield, Browning/Debris Guard
Arrester, Spark
Tank, Fuel
Cap Gauge, Fuel
Clamp, Hose BIk
Screw Thdrol 5/16-18 x 3/4
Line, Fuel
Plug, Oil Drain (Order From Engine Manufacturer)
Screw Hexwsh Thdrol 1/4-20 x 3/4
Washer 9/32 x 7/8 x 16 Ga
Washer Lock Hvy Hlcl Spr 5/16
Screw Hex Hd Cap 5/16-18 x 3/4
ScrewThdrol
3/8-16 x 1-1/4
Nut Flange 1/4-20 Starter Nut

All component dimensions given in U.S. inches
1 inch = 25.4 mm

45

REPAIR PARTS
TRACTOR
MOWER

- - MODEL NUMBER 944.609150

LIFT

27

25 24

23

7
41

8

/

!
49

37

I .

30

6
5
2

4

13
19

20
_\

13----_

.I,_0
15

20

.y

46

161718

15

20

REPAIR PARTS
TRACTOR - - MODEL NUMBER 944,609150
MOWER LIFT

KEY
NO.
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
23
24
25
26
27
28
29
30
31
32
36
37
38
40
41
49
50

PART
NO.
159460
159471
105767X
STD581062
19211621
120183X
125631X
122365X
165829
165831
STD624008
127218
73350800
130171
73680800
139868
163552
110807X
19131016
2876H
STD560907
126971X
73350600
138057
150233
140302
73540600
155097
123935X
17490512
19112410
123934X
145212
110452X

NOTE:

DESCRIPTION
Wire Asm Ir_er W/Plunger
Shaft Asm Lift
Pin Groove
E Ring #5133-62
.
Washer 29/32 x 1-1/4 x 21 Ga.
Bearing Nylon BIk .629 ID
Grip Handle Fluted
Button, Plunger
Link Lift Lh CRD
Link Lift Rh CRD
Retainer Spring
Link Front
Nut Jam Hex 1/2-13 Uric
Trunnion BIk Zinc
Nut Crownlock 1/2-13 Unc
Arm Suspension Rear
Spring Retainer
Nut Special
Washer 13/32 X 5/8 X 16 Ga
Spring
Pin Cotter 3/32 x 1/2
Rod Adjust Lift
Nut Hex Jam 3/8-16 Unc
Knob Infinite 3/8-16 Unc Black
Trunnion Infinite Height
Bearing Pvt. Lift Spherical
Nut Lock 3/8-24
Pointer Height Indicator
Plug Hole
Screw Thdrol 5/16-18 x 3/4
Washer 11/32 x 1-1/2
Scale Ind Height BIk
Nut Hex Flange Lock
Nut Push Phos & Oil

All component dimensions given in U.S. inches
1 inch =25.4 mm '

47

REPAIR PARTS
TRACTOR - - MODEL NUMBER 944.609150
MOWER DECK

44

26
33

!

118

18
21

19

35
119
117

116

46
124

i
io

i
131

45

11

16

8/

48

REPAIR PARTSREPAIR PARTS
TRACTOR

- - MODEL NUMBER

944.609150

MOWER DECK

KEY
NO.
1
2
3
4
5
6
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
30
31

PART
NO.
165552
72140506
165569
165558
4939M
165557
850857
10030600
140296
165560
129895
137645
128774
110485X
165561
72140610
72110608
132827
165484
73680500
165243
165446
165242
165244
165237
165568
165567
157722
129963

KEY
NO.

DESCRIPTION

Housing Asm. Weldment
Bolt Rdhd Sqnk 5/16-18 Unc x 3/4
Bracket Asm. S-Bar Chass 92 CRD
Bracket Bar Sway Deck 92 CRD
Retainer Spring
Bar Sway 92 CRD
Bolt 3/8-24 x 1.25 Gr8 Patched
Washer Lock Hvy 3/8 Unplated
Washer Hard Blade Mower vented
Blade 3-1 Lh 92 CRD
Bearing Ball #6204 (Mandrel)
Shaft Asm. W/Lower Bearing
Housing Mandrel Vented (Machd)
Bearing Ball Mandrel
Blade 3-1 Rh 92 CRD
Bolt Carriage 3/8-16 x 1-1/4
Bolt Rdhd Sqnk 3/8-16 x 1 G r5
Bolt Shoulder 5/16-18 Thd Form
Bolt 3/8-24 x 1.25 Gr8 Ptch Lhthd
NutCrown Lock5/16-18
Bracket Idler Sprt RR 92 CRD
Bracket Idler Sprt RF 92 CRD
Bracket Suspension LF 92 CRD
Bracket Suspension RF 92 CRD
Brace Support Susp Frt CRD
Bracket Asm. Susp RR 92 CRD
Bracket Asm. Susp LR 92 CRD
Screw Thd Rolling Washer Head
Washer Spacer Mower Vented

32
33
34
35
36
37
40
44
45
46
55
56
61
68
69
84
116
117
118
119
124
128
130
131

PART
NO.

Mandrel Pulleys36 & 46
Nut Fig Top Lock Cntr B 9/16
Bracket Gauge Wheel Lf 92 CRD
Bracket Gauge Wheel Rf 92 CRD
Pulley Idler V-Groove Dim 4,25
Washer 11/32 x 13/16 x 16 Ga
Nut Crownlock 3/8-16 Unc
Cover Mandrel Lh 92 CRD
Cover Mandrel Rh 92 CRD
Screw Thd Roll 1/4-20 x 5/8
Arm Idler 92 CRD
Spacer Retainer PM Mower
Spring Tension Belt
Hex-Belt 92 Mower 105AA
Shaft Asm W/Lwr Brg Rh Thd CRD
Keeper Belt Idler
Bolt Shoulder
Wheel Gage Wide
Nut Centerlock 3/8-16 Unc
Washer 3/8 x 7/8 x 14 Ga.
Bolt Carr Sh 3/8-16 x 1-1/2 Gr5
Washer Felt
Bolt Rdhdsqnk 5/16-18 Unc x 3/4
Chute Bagger CRD 92cm
Mandrel Asm Service
Mandrel Asm CRD Lh Threads
SVC
-- 165578
Deck Mower Complete
NOTE: All component dimensions given i_ U.S. inches
1 inch = 25.4 mm

49

153531
137266
165239
165238
"146763
19131316
73680600,
165724
165556
137729
!65"445
122052X
165945
165555
165482
156085
137644
133957
73930600
19121414
72110612
153390
72110506
165661
130794
165579

DESCRIPTION

REPAIR PARTS
TRACTOR--MODEL

NO. 944.609150

BAGGER

34

/

33

15

8

\

18

z_
r

f_

26

--_-

°/_21

50

REPAIR PARTS
TRACTOR--MODEL

NO. 944.609150

BAGGER

KEY
NO.

PART
NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

165249
72140416
123976X
165693
74981024
74981032
73401000
165715X558
72140418
165716
165719
165735
72110606
74520640
4939M
73900600
7214O5O6
19112016
73800500
165736
169113
165781
165782
165783
165784
165785
165786
165787
165839
72140410
4497H
126875X
165571
165570
165572

NOTE:

DESCRIPTION
Tube Handle Bagger CRD
Bolt Carriage 1/4-20 x 2.0 Gr.5
Nut Lock 1/4 Lge Fig Gr. 5 Zinc
Handle Grab Plastiq Black
Screw Pan Head #10-24 x 1.50 BIk
Screw Pan Hd
Nut Wiz Lock Hex Serr/Hd 10-24
Cover Bagger: Plastic CRD
Boit Carriage 1/4-20 x 2,25d x Gr.5
Support AsmWldmnt Bagger CRD
Bracket Support Upper Bag CRD
Bracket Pivot Bagger Lh CRD
Bolt Rdhd Sht Sqnk 3/8-16 x 3/4
Bolt Hex 3/8-16 x 2-1/2 Gr.5
Retainer Spring
Nut Lock Fig 3/8-16 Unc
Bolt Rdhd Sht Sqnk 5/16 -18 Unc x 3/4
Washer 11/32 x 1.25 x 16 Ga.
Nut Lock Hex W/Ins 5/16-18 Uric PI
Bracket Pivot Bagger RH CRD
Bag Asm CRD
Bracket Side Bagger CRD
Tube Upper Bagger CRD
Tube Pivot Bagger CRD
Tube Front Bagger CRD
Tube Lower Bagger CRD
Grommet Extruded Cut1/8
Grip Handle Black
Plate Stop Bagger handle CRD
Bolt Carriage 1/4-20 x 1-1/4 Gr.5
Retainer Spring 1" Zinc/Cad
Rivet Rd Hd Drilled 3/8 Dia
Plug Mulcher
Handle Mulcher
Pin Mulcher

All component dimensions given in U.S. inches
1 inch = 25.4 mm

51

REPAIR PARTS
TRACTOR

- - MODEL NUMBER

944,609150

HYDRO GEAR TRANSAXLE - MODEL NUMBER 331-0650

135

58

4X

136

27

18

23

19

25

137

_'_

\
91

90

53

52

52

REPAIR PARTS
TRACTOR - - MODEL NUMBER 944.609150
HYDRO GEAR TRANSAXLE - MODEL NUMBER 331-0650

KEY PART
NO. NO.

DESCRIPTION

1
2

142930
169049

RmHousing, Lower
Assembly, Upper Housing

3
4
5
6
7
8
9
13
14
15
17
18
19
23
24
25
26
27
28
29
30
34

142932
142928
142933
142934
142935
150771
142937
169050
149939
142940
142941
150772
150773
142944
142945
142946
169051
142948
142949
142950
150787
142951

Sea_ - Lip
Ring- Wire Retaining
Ring- Retaining
Bearing- Shaft Ball
Bearing - C_ad_e
Bearing- Thrust 30x52x13
Swashplate - Variable
Block - Cylinder Ass'y
Arm- Trunnion
Seal- Lip
Guide- Slot
Shaft - Motor
Bearing - Thrust 42x68x16
Block - Cylinder (Motor)
Seal - Lip 10x25x7
Actuator - Bypass
Centersection Ass'y
Seal - Lip 26x42x8
Ring- Retaining
Washer- 26x35xl
By.pass Plate
Oil Filter Element

35
36
37
38
39
40
41

142952
142953
169052
142955
150777
150778
142958

KEY PART
NO. NO.
43 142884
44 150829
52 142991
53 142961
56 .142963

Arm - Bypass
Ring- Retaining
Arm- Brake
Pin-Actuating
Bolt - 5/16-18xl-3/4
Nut - Hex Lock 5/16-24 Unjc
Brake Rotor/Stator Kit

57
58

150797
142964

59
62

142965
142966

63
64
68
69
83
85
88
89
90
91
92
93
96
97

142967
142920
142969
161134
169053
150806
142973
142974
142975
169054
142977
142978
169055
169056

111
119
134
135
136
137
139

169057
142980
142885
142886
169058
161175
150775

140

150776

DESCRIPTION
Washer - 7/16x7/8x0.060
Differential Ass'y
Washer - 3/4xl .SxO.13
Seal - 0.75xl .25x0.250
Shaft - Input
Bolt - 3/8-24x2.5
Bolt- 1/4-20xl ,38
Pin - 0.50dx 0.43 Idx0.750
Arm - Control
Puck - Dampener
Set Screw
Spring
5/16-24 Stud
Jack Shaft/Pinion Gear
Jack Shaft
Capserew 6mx20 Lg
Washer 7/16xl xO.6
Sleeve Bearing
Seal - Lip0.75x1.00x0.158
Spring - Block
Washer - Block Thrust
Bushing - Vent
Vent
Vent
Spacer
Castle Nut - 5/16-24
Cotter Pin
Extension Spring
Screw - 10-32xl/2
Compression Spring
Nut - Hex 5/16-18

NOTE: A_ component dimensions given in U.S, inches
1 inch = 25.4 mm

53

REPAIR PARTS
TRACTOR - - MODEL NUMBER 944,609150
BRIGGS

ENGINE

- MODEL

NUMBER

28U707,

REQUIRES SPECIAL TOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL.

TYPE

NUMBER

1175-E1

30j

1022

654 _

337

914_
635

)

718_
10_

54 _
6170

761

307_

1758I

3O6

o

1033 VALVE OVERHAUL
617 0

KIT

15

868_

20
1022

I 1010 LABEL KIT

I

I

1058 OWNER'S MANUAL

54

REPAIR PARTS
TRACTOR
BRIGGS

ENGINE

- MODEL

- - MODEL NUMBER

NUMBER

28U707,

TYPE

NUMBER

944.609150
1175-E1

467
423
968

751711

.-'1

J

oo,

996 _

r

240_
167
176

445
976

614 _

616

4r REQUIRES SPECIAL TOOLS TO INSTALL.
SEE REPAIR INSTRUCTION MANUAL.

404

141A1

s®
| 138_4.4 _
634Ac_

562

_

127<

"(I_" 117
LMTICARBURETOR
PART NUMBER
LOCATIONS

142
265 _
267

THIS CARBURETOR SERVICES BOTH CHOKE-A-MATIC
AND MANUAL CHOKE SYSTEMS

121 CARBURETOR
i

OVERHAUL

KIT

, 358 ENGINE OVERHAUL

i

I04_ 1270 267_
634A

117 _)
634___

13

,87® ,5

524@

188
142 _

....

55

GASKET SET

REPAIR PARTS
TRACTOR
BRIGGS

ENGINE

- MODEL

NUMBER

- - MODEL NUMBER
28U707,

TYPE

944.609150

NUMBER

1175-E1

729A 9
697

30,_
305

797A

934_

1119

1006 @
269

74

270
1005
813_

526_ \

501 _,

493_

668
363

75

729

1051 _"

783 _

48

726

524

I

56

1036 LABEL- EMISSION

REPAIR PARTS
TRACTOR
BRIGGS

ENGINE

KEY PART
NO. NO.
1
2
3
4
5
7
8
9
16
12
13
15
16
20
23
24
25

26

27
28
29
32
32A
33
34
35
35
37
40
43
45
46
48
50
51
54
73
74
75
78
87
93
94
95

496412
399265
391O86
494238
691165
273280
495735
27803
94621
271916
271997
271996
94728
94239
495162
291675
693556
222698
499284
499288
499292
499296
495854
495852
495851
495855
263129
498319
498320
494504
495490
94695
94648
495856
495857
262811
262811
224502
224641
490815
262411
496884
496050
690193
273650
95160
494439
94832
224061
93705
491323
281346
498030
94098

- MODEL

NUMBER

- - MODEL NUMBER
28U707,

TYPE NUMBER
KEY PART
NO. NO.

DESCRIPTION
Cylinder Assembly
Bushing/Seal Kit
,k Seal-Oil
Sump-Engine
Head-Cylinder
-A-+Gasket-Cylinder Head
Breather Assembly
Gasket-Breather
Screw (Breather Assembly)
Gasket-Crankcase (.015" Thick, Std.)
_r Gasket-Crankcase (.005" Thick)
_t Gasket-Crankcase (.009" Thick)
Screw (Cylinder Head)
Plug-Oil Drain
Crankshaft
,h Seal-Oil
Flywheel (Includes Steel Pinion Gear)
Key-Flywhee_
Piston Assembly (Std.)
Piston Assembly (.010 =O.S.)
Piston Assembly (.020. O.S.)
Piston Assembly (.030 O.S.)
Ring Set, Piston (Std.)
Ring Set (.010 =O.S.)
Ring Set (.020 'O.S.)
Ring Set (.030 "O.S.)
Lock-Piston Pin
Pin-Piston (Std.)
Pin Assemb_-Piston (.005" O.S.)
Rod-Connecting (Std.)
Rod-Connecting (.020 U.S.)
Screw (Connecting Rod)(1-7/8")
Screw (Connecting Rod)(1-5/8")
Valve- Exhaust
Valve, Intake
Spdng, Intake Valve
Spring, Exhaust Valve
Guard-Flywheel
Retainer, Valve
Governor-Oil Slinger
Tappet, Valve
Cam Gear
ShodBIock
Manifold, Intake
,tr•4, Gasket-intake
Screw (Intake Manifold)
Screen-Rotating
_/crew (Rotating Screen)
asher(Flywheel)
Screw (Flywheel Guard)
Seal,Governor Shaft
• Bushing-Throttle Shaft
Kit-Idle Adjustment
• Screw (Throttle Valve)

98
104
105
106
108
108A
117.
121
125
127
130
131
133
137
141
141A
142
146
165
167
176
186
187
188
192
202
209
216
222
227
231
232
238
240
258
265
267
268
269
270
271
276
287
304
305
° 306
307

495800
231789
231855
231854
224558
224540
232118
690191
499153
-- ----.
224539
494379
494381
281165
495097
495931
232117
94196
693148
281051
281106
493496
298049
94098
492160
262767
260695
262766
495611
493935
94620
262785
262836
394358
95167
221535
93496
65616
26633
63426
290568
281164
94903
496280
94786
224696
94930

944.609150
1175-E1

DESCRIPTION
Kit-IdleSpeed
• Pin-FloatHinge
• Valve-FloatNeedle
• Seat-Inlet
Valve-Choke (LMT 155)
Valve-Choke (LMT 154)
• Jet, Main
CarburetorOverhaul Kit
Carburetor
• Plug-Welch (Sold in Kit Only)
Valve-Throttle
Throttle Shaft Kit
Float-Carburetor
O4, Gasket-Float Bowl
Choke Shaft Kit (LMT 156)
Choke Shaft Kit (LMT 154)
• Nozzle-Carburetor
Key-Timing
Nut (Ring Gear)
Seal-Air Cleaner Stud
"_-O-Ring Seal (Air Cleaner Base)
Connector-Hose
Line-Fuel(Cut to RequiredLength)
Screw(Choke Valve)
Adjuster, RockerArm
Link-MechanicalGovernor
Spring,Governor
Link-Choke
Bracket,Control
Lever-Governor
Screw (Control Bracket)
Spring-Link
Cap, Valve
Filter-Fuel
Screw (Engine Sump)
Clamp-Casing
Screw (Casing Clamp)
Casing-ControlWire (Cut to Required
Length)
Wire-Control(Cut to RequiredLength)
Nut (ControlWire Casing)
Lever-Control
O41,Sealing Washer
Screw (Oil Fill Tube)
Housing-Blower
Screw(Blower Housing)
Shield,Cylinder
Screw(Cylinder Shield)

RPM Settings: Low Speed: 1900-2100
High Speed: 3000-3200
-h•
+

Included
Included
Included
Included

in Gasket Set, Ref Number 358.
in Carburetor Kit, Ref Number 121.
in Carburetor Gasket Set. REI Number 977.
in Value Overhaul Kit, Ref Number 1033.

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

57

REPAIR PARTS
TRACTOR
BRIGGS

ENGINE

KEY PART
NO. NO.
309

693551

310
311
333
334
337
358
363
365
383
404
423
445
467
474
493
501
503
505
510
513
523
524
525
526
544
552
562
579
601
607
614
616
617
634
634A
635
646
654
668
692
695
697
711
718
726

94003
497608
495859
94731
491055
691580
19203
690227
89838
94742
692129
496894
493903
392595
222934
491546
806000
231978
693699
398003
495230
281370
496113
94137
497603
491986
92613
92278
93053
94620
93306
495157
693138
494453
494455
280872
224546
94010
805402
262715
693109
94773
94704
230192

727
729
729A
732
733
741
757

490324
281390
691224
94903
94673
262932
213998

- MODEL

NUMBER

- - MODEL NUMBER
28U707,

TYPE NUMBER

KEY PART
NO. NO.

DESCRIPTION

_

4+
•
•

944.609150
1175-E1

DESCRIPTION

758 692423
Counterweight
759 230787
Pin-Counterweight
761 94593
Screw ICounterweight)
783 693713
Gear-Pinion
789 497708
Hamess, Wiring
797
6931.67
Nut (Brush Retainer)
801 497626
Cap-Drive
802 497607
Cap-End
803 497604
.Housing-Starter
810 231828
Extension Crankshaft
813 393514
Clamp
830 94555
Stud-Rocker Arm
847 496415
Dipstick/Tube Assembly
851 224110
Terminal-Cable
868 499236
4+ Seal- Valve
875 495862
Base, Air Cleaner
877 393537
Wire-Altemetor
914 94863
Screw (Rocker Cover)
934 94627
Screw (Fan Retainer)
947 497672
Solenoid-Fuel
"
967 272403
Filter-Pre Cleaner
968 281361
Cover, Air Cleaner
975 495933
Bowl-Float
977 690192
Carburetor Gasket Set
987 281166
• Seal-Throttle Shaft
996 690678
Shield-Carburetor
1005 281400
Fan-Flywheel
1006 224413
Retainer-Fan
1019 496758
Label Kit
1022 272475
,A-+Gasket-Rocker Cover
1023 224552
Cover-Rocker
1026 494432
Rod-Push (Intake)
1026A 495136
Rod-Push (Exhaust)
1029 224554
Arm-Rocker
1033 691581
Valve Overhaul Kit
1034 495248
Guide-Push Rod
1036 499364
Emissions Label
1051 263080
Ring-Retaining
1058 273683
Owner's Manual
1081 270920
_ O-Ring Seal
1090 497605
Retainer-Brush
1091 281364
Cap-Limiter
1119 93621
Screw(Allernator)
---311707-0026,E1
Replacement Engine

Motor-Starter(For Steel Ring Gear
Only)
Boll (Starter Motor)
Brush Set
Armature, Magneto
Screw (Magneto Armature)
Spark Plug
Engine Overhaul Gasket Set
Flywheel Puller
Stud (Carburetor)
Wrench-Spark Plug
Washer (Governor Crank)
Screw (Air Cleaner Base)
FUter-AirCleanerCartddge
Knob-Air Cleaner
Alternator
Bracket-Mounting
Regulator
Strap-Starter
Nut (Govemor Lever)
Drive, Starter
Clutch-Drive
Dipstick
Seal-Fill Tube
Tube-Oil Fill
Screw (Regulator)
Armature-Starter
Bushing-Governor Crank
Bolt (Governor Lever)
Nut (Starter Cable)
Clamp-Hose
Screw (Air Cleaner Base)
Pin-Cotter
Crank-Governor
O-Ring Seal (intake Manifold)
Seal & Spring Assembly (LMT 155)
Seal & Spring Assembly (LMT 154)
Boot, Spark Plug
Brace-Air Cleaner
Nut (Carburetor)
Spacer
Spring-Detent
Screw (Ring Gear)
Screw (Drive Cap)
Screw (Carburetor Shield)
Pin-Locating
Gear Ring (Steel-Serviced By Ref. No.
23 Only)
Cover, Starter Drive
Clip, Wire
Clip, Wire
Screw (Starter Drive Cover)
Screw ICrankshaft Extension)
Gear-T=ming
Link-Counterweight

' RPM Settings: Low Speed:

1900-2100

High Speed: 3000-3200
"klncluded
• Included
.Included
+ Included

in Gasket Set, Ref Number 358.
in Carburetor Kit, Ref Number 121.
in Carburetor Gasket Set, Ref Number 977.
in Value Overhaul Kit, Ref Number 1033.

NOTE:
All component dimensions given in U.S. inches
1 inch = 25.4 mm

38

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

'_T

_

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.

15 ° MAX.

greater than 15°), never across the face. Make turns graduOperate your Tractor up and down the face of slopes (not
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.

SEARS
OWNER'S
MANUAL

CRAFTSMAN
+
15.5 HP
ELECTRIC START
36" MOWER
AUTOMATIC
LAWN TRACTOR
Each tractor has its own model number. Each engine has its own model
number.

MODEL NO.
944.609150

The model number for your tractor will be found on the model plate
located under the seat.
The model number for your engine will be found on the blower housing of
the engine.
All parts listed herein may be ordered from any Sears Canada, Inc. Service Centre/Department and most Retail Stores.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING
INFORMATION:

HOW TO ORDER
REPAIR PARTS

•

PRODUCT - TRACTOR

•

MODEL NUMBER - 944.609150

•

ENGINE MODEL NUMBER - 28U707, TYPE NUMBER 1175-E1

•

PART NUMBER

•

PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has
service units nationwide staffed with Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to
you, we service what we sell.

NEED A PART?
I

SEARS HAS ACCESS TO OVER 800,000 PARTS
WHETHER IT'S A SPARK PLUG OR LAWNMOWER BLADE.
SEARS PARTS AND SERVICE CAN SUPPLY YOU WITH
TOP QUALITY REPAIR PARTS FOR ALL YOUR PRODUCTS.
JUST CALL ONE OF THE FOLLOWING NUMBERS TO PLACE YOUR
ORDER. IF CALLING LOCALLY:
Regina - 566-5124
Montreal - 333-5740
Toronto - 744-4900
Halifax - 454-2444
Kitchener - 894-7590
Ottawa - 738-4440
Vancouver - 420-8211

ALL OTHER AREAS CALL 1-800-665-4455

Sears Canada, Inc., Toronto, Ontario M5B 2B8
I

168558

4.22.99

REV. 2 RD/RAD/RD

PRINTED IN U.S.A.



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