CRAFTSMAN Lawn, Tractor Manual L9060103
User Manual: CRAFTSMAN CRAFTSMAN Lawn, Tractor Manual CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
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Page Count: 60
SEARS
OWNER'S
MANUAL
MODEL NO.
944.609150
Caution:
Read and follow
all Safety Rules
and Instruct,ons
Before Operating
Thts Equ,pment
(R;IFTZMrlNo
15.5 HP
ELECTRIC START
36" MOWER
AUTOMATIC
LAWN TRACTOR
•Assembly
•Operation
•Customer Responsibilities
•Service and Adjustments
•Repair Parts
Sears Canada, Inc., Toronto, Ontario M5B 2B8
SAFETY RULES &
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CU'I-I'ING MACHINE IS CAPABLE
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING
INJURY OR DEATH.
I. GENERAL OPERATION
•Read, understand, and follow all instructions in the manual
and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
•Clear the area of ob ects such as rocks, toys, wire, etc.,
which could be p cked up and thrown by the b ads.
Be sure the area isclear of other people before mowing. Stop
machine if anyone enters the area.
•Never carry passengers.
•Do not mow inreverse unless absolutely necessary. Always
look down and behind before and while backing.
•Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
•Slow down before tuming.
•Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting,
•Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.
•Mow only in daylight or good adificial light.
•Do not operate the machine while under the influence of
alcohol or drugs.
•Watch for traffic when operating near or crossing roadways.
•Use extra care when loading or unloading the machine into
a trailer or truck.
II. SLOPE OPERATION
Slopes are ama orfactor related to loss-of-control andtipover
accidents whichcan resultin severe injuryor death. All slopes
requiraextracaution.Ifyoucannotbackuptheslopeor fyoufee
uneasyonit, do notmow it.
DO:
•Mow up add down slopes, not across.
•Remove obstacles such as rocks tree limbs, etc.
•Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Taft grass can hide obstacles.
Use slowspeed. Choose alow gear so that you willnot have
to stop,o_sh_ while on the slope.
•Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
•Use extra bare with grass catchers or other attachments.
These cab Change the stability of the machine.
Keep all movement on the slopes slowand gradual, Do not
make sudden changes in speed or direction.
•Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOT:
•Donotturnonslopasunlessnecessary, andthen, tumslowly
and gradually downhill, if possible,
•Do not mow near drop-ode, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause
sliding.
Do not tryto stabilize the machine by puttingyour foot on the
ground.
•Do not use grass catcher on steep slopes.
OF AMPUTA.TING HANDS AND FEET AND THROWING
SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS
IlL CHILDREN
Tragic accidents can occur if the operator is not alert to the
presenceofchildren,Childrenare oftenattractedtothe machine
and the mowing activity. Neverassume thatchildrenwillremain
whereyoulast sawthem,
•Keepchildrenoutofthe mowingarea andunderthewatchful
care of another responsibleadult.
•Bealert andturn machineoffif childrenenterthe area.
Beforeand whenbacking,lookbehindand downfor small
children.
Never carrychildren. They may tall off and be seriously
injuredor interferewithsafe machineoperation.
•Neverallowchildrento operate the machine.
•Use extra care when approaching blind corners, shrubs,
trees,or otherobjectsthatmay obscurevision.
IV. SERVICE
•Use extra carein handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to eool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
•Keep nutsand bolts, especially blade attachment botts, tight
and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regulady,
•Keep machine free of grass, leaves, or other debds build-up.
Clean oil or fuel spillage. Allow machine to cool before
storing,
•Stop and inspect the equipment if you stdke an object.
Repair, if necessary, before mstading.
•Never make adjustments or repairs with the engine running.
•Grass catcher components ara sub ect towear, damage, and
deterioration, which could expose moving pads or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended pads, when nec-
essary.
•* Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
•Check brake operation frequently. Adjust and service as
required.
i I I
Look for this symbol to point out impor-
tant safety precautions. It means
CAUTIONll! BECOME ALERTI!! YOUR
SAFETY IS INVOLVED,
i
{
CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
acc dental starting when setting up,
transporting, adjusting or making
repairs,
2
CONGRATULATIONS on your purchase of aSears
Tractor. It has been designed, en_.ineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, wel!-
trained technicians and the proper tools to service or repair
this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the =SAFETY RULES".
MODEL
NUMBER 944.609150
SERIAL
NUMBER
DATE OF PURCHASE
THE MODELAND SERIAL NUMBERSWlLL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
Follow a regular schedule inmaintaining, caringfor and using
your tractor.
•Follow the instructions under =Customer Responsibilities"
and "Storage" sections of this owner's manual.
PRODUCT SPECIFICATIONS
HORSEPOWER: 15.5
GASOLINE CAPACITY 1.25 GALLONS
AND TYPE: UNLEADED REGULAR
b
OIL TYPE (API-SF/SG/SH): SAE 30 (above 32°F)
SAE 5W-30 (below32°F)
OIL CAPACITY: W/FILTER: 3.5 PINTS
W/O FILTER: 3.0 PINTS
SPARK PLUG: CHAMPION RC12YC
(GAP: .040")
VALVE CLEARANCE:
,i
GROUND SPEED (MPH):
TIRE PRESSURE:
CHARGING SYSTEM:
INTAKE: .003 -.005"
EXHAUST:.005 - .007"
FORWARD: 0-5.5
REVERSE: 0-2.4
FRONT: 14 PSI
REAR: 10 PSI
9 AMPS @ 3600RPM
BATTERY: AMP/HR: 25
MIN. CCA: 190
CASE SIZE: U1R
BLADE BOLT TORQUE: 27-35 FT, LSS.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with aspark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest Sears Authorized Service Centre/Department (See
REPAIR PARTS section of this manual).
3
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
WARRANTY .................................................................. 4
ASSEMB LY .............................................................. 7-11
OPERATION ........................................................... 12-18
MAINTENANCE SCHEDULE ...................................... 19
MAINTENANCE ...................................................... 19-22
SERVICE AND ADJUSTMENTS ............................ 23-28
STORAGE ................................................................... 29
TROUBLESHOOTING ............................................ 30-31
REPAIR'PARTS - TRACTOR ................................. 34-53
REPAIR PARTS - ENGINE .................................... 54-58
PARTS ORDERING/SERVICE ................ BACK COVER
I I
LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)
ForTwo (2) yearsfromdate of purchaseSears Canada,Inc. willrepairorreplaceat Sears optionfree ofcharge partswhichare
defectiveas a resultof materialorworkmanship.
FULL ONE (1) YEAR WARRANTY ON BATrERY
For One (1) year from date of pumhase,if any battery includedwith this dding _quipment proves defectivein material or
workmanshipand our testingdeterminesthe batterywillnotholda charge,Searswillreplacethe batteryat nocharge.
COMMERCIAL OR RENTAL USE
Warrantyon RidingEquipmentusedfor commercialor rentalpurposesislimitedto ninety (90) days.
This Warranty does NOT cover:
1. Pre-dellvery set-up.
2. Tire replacement or repair caused by punctures from outside objects (such as nails, thoms, stumps, or glass).
3. Expendable Items which becomeworn during normal use, such as blades, spark plug, air cleaners and belts.
4. Repairs necessary because of operator abuse or negligence, Including damaged lackshaft or mandrel end the
failure to operate and maintain the equipment accordingto the Instructions contained In.the Owner's Manual.
5. In Home service.
Warranty serviceis evailabioby returning the CraftsmanR_ing Equipment to the nearest Sears ServiceCentre/Departmentin
Canada. Thiswarrantyappliesonlywhilethisproductisin useIn Canada.
This warrantyis in additionto any statutorywarranty and does not exclude or limitlegal dghtsyou may have but shall run
concurrentlywithapplicable provirmiallegislation.Furthermore,someprovincesdo NOT e{!owlimitation on how longan impend
warrantywilllastso the abovelimitationsmaynotapplyto you.
SEARS CANADA, INC., TORONTO, ONTARIO MsB 2B8
I I I I
4
I i
CONTENTS OF HARDWARE PACK
i II
iii
Parts Bag contents shown full slie
I
(1) Large FlatWasher
(1) Hex Bolt
3/8-16 x 1
i
(1) Lockwasher_8
F---
ram"
(1) Hex Bolt 5/16-18 x 1-1/4 @
(1) Locknut 5/16-18
(1) ShoulderBolt
5/16-18
(1) Knob -_
l
(1) Washer I
17/32 x 1-3/16 x 12
Gauge
I_ (2) Keps Nuts
1/4-20
(2) Hex Bolts _%
1/4-20 x 314
m
nair
i..
(2) Hex Boff (8) Carriage Bolts
3/8 - 16 x 2-1/2 1/4 - 20 x 2
!
(2) CardageBolts
_8 - 16 x 3/4
(4) Locknuts _8 - 16
@(2)FlatWashers 13/32 x 1-1/4 x 16 Gauge
(8) FlangeNut 1/4 - 20
I
Clevis Pin
op Retainer Spring
5
i i i i i i i i
CONTENTS OF HARDWARE PACK
I i i i I I
I I i i iiii i i i I i i i
, , Parts packe d separately in.carton , ,
Mulcher Handle
FrontBagger
Tube
eTube
_/BaggerSupport
Bag_r
i i i
L: -
Parts Bag Manual
PI
Steering
Boot
SteeringWheel
I I I II II I I I
Parts bag contents not shown full size
i i i i i
j_ Steering ,
Wheel <:_
Adapter (2) Keys
Slope Sheet
i
Steering
Extension
Shaft
Steering t
Wheel
Insert
6
ASSEMBLY
i i
Your new tractor has been assembled at the factory with exception of those parts left unasSembled for shipping purposes.
To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(2) 9/16" wrenches (1) 3/8" socket with drive ratchet
(2) 7/16" wrenches Utility knife
(2) 1/2" wrenches Tire pressure gauge
When right and left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton (See page 5&6).
•Cut, from top to bottom, along lines on allfour comers
of carton, and lay panels flat.
•Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFF SKID
A'FrACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
•Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/16 hex bolt and Iocknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE.
• Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
•Position front wheels of the tractor so they are pointing
straight forward.
•Slidesteeringwheeladapterontosteering shaft exten-
sion.
• Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.
•Assemble large flat washer, 3/8 lock washer, 318 hex
bolt and tighten securely,
•Snap steering wheel insert into center of steering
wheel.
•Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
F/INSERT
=_,,,_ - _. 3/8 HEX BOLT
_.._ 5/8 LOCK WASHER
(_ _ -- LARGE FLAT
"---- WASHER
STEERING _- \, ._, \\_
WHEEL , -_ _ J
STEERING
ADAPTER
FIG. 1
TO ROLL TRACTOR OFF SKID (See Opera-
tion section, page 13, for location and func-
tion of controls)
•Press liftlever plunger and raise attachment liftlever to
,itshighest position.
•Release parking brake by depressing clutch/brake
pedal.
•Place freewheel control in freewheelingposition to
disengage transmission (See 90 TRANSPORT" in
the Operation section of this manual).
•Roll tractor forward off skid.
•Remove banding holding discharge guard up against
tractor.
7
ii
ASSEMBLY
I
HOWTO SET UPYOUR TRACTOR
CONNECT BATTERY (See Figs. 2)
CAUTION: Do not short battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
same time, Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
•If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
•Remove battery cover.
•Remove terminal protective caps and discard.
•First connect RED battery cable to positive (+) terminal
with hex bolt and keps nut as shown. Tighten securely.
•Connect BLACK grounding cable to negative (-) termi-
nal with remaining hex bolt and keps nut. Tighten
securely.
•Replace battery cover.
Open battery cover for:
• Inspection for secure connections (to tighten hard-
ware).
•Inspection forcorrosi0n.
• Testing battery.
•Jumping (if required).
•Periodic charging.
INSTALL SEAT (SeeFig. 3)
Adjust s_at before tightening adjustment knob.
•Remove cardboard packing on seat pan.
•Place seat on seat pan and assemble shoulder bolt.
Tighten shoulder bolt securely.
•Assemble adjustment knob and flat washer loosely.
Do not tighten.
•Lower seat into operating position and sit on seat.
•Slide seat untila comfortable positionis reached which
allows you to press clutch/brake pedal all the way
down.
•Get off seat without moving its adjusted position.
•Raise seat and tighten adjustment knob securely.
'SEAT PAN SEAT
SHOULDER
BOLT
ADJUSTMENT
KNOB
FIG. 3
- FLAT WASHER
BATrERY V
DISCARD
TERMINAL_
PROTEC_VE TU.
CAPS "I"
NUT
CABLE
(BLAC_
PosmvE CABLE
(RED)
FIG. 2
8
ASSEMBLY
TO INSTALL BAGGER COMPONENTS TO
TRACTOR (See Figs. 4-7)
• Remove discharge chute from rear of tractor. Unhook
the two (2) straps and pull chute out and away from
tractor.
•Remove the two (2) 3/8 nuts and flat washers from the
bolts at the tractor back plate.
While holding the rear door open, install the two upper
support brackets through the back plate and to the
chassis, using the 3/8 x 3/4 carriage bolts and Iocknuts
supplied. Tighten securely.
Assemble as shown both upper support brackets to the
outside of the bagger support tube using the two 3/8 x
2-112 hex bolts, two each 13/32" I.D. flat washers and
3/8 Iocknuts from parts bag. Tighten securely.
DISCHARGE
FIG. 4
Using the nuts and flat washers removed from back
plate, installthe bagger supporttube to the back plate
as shown. Tighten securely.
\
SUPPORT
TUBE
FLAT
WASHER
BOLT
FIG. 5
3/8 LOCK
3/8L
SUPPORT
BRACKET
13/32 FLAT
WASHER
3/8HEXBOLT
3/SCARRIAGE
BOLT hEAR
DOOR
FIG. 6
• Replace discharge chute into rear opening of tractor.
Secure the chute with the two hook straps.
NOTE: The strap hook must go through the discharge
chute only. Do not allow the hook to enter the slot in the
tractor back plate. This will allow the discharge chute to
float with the mower deck when mowing on uneven terrain.
DISCHARGE
CHUTE
HOOK
BACKPLAIE
SLOT
FIG. 7
9
ASSEMBLY
TO ASSEMBLE BAGGER
(See Figs.8 & 9)
NOTE: For ease of assembly, you may wish to obtain the
assistance of another person when putting the bagger
together.
•Assemble front and lower bagger tubes using four (4)
each 1/4 x 2" carriage bolts and lock nuts supplied.
Tighten securely.
FRONT LOWER
TUBE BAGGER
TUBE
1/4 X 2" 1/4 LOCK
CARRIAGE NUT
BOLTS
FIG. 8
•Slide front and lower bagger tube assembly into the
bagger assembly.
•Assemble front and upper bagger tubes using four (4)
each 1/4 x 2" carriage bolts and lock nuts supplied.
Tighten securely.
•Slip all the vinyl bindings over the bagger tubes.
•Slide the bagger dump handle through the hole in the
bagger top_ install the clevis pin and secure with
retainer spnng.
NOTE: For future use, the clevis pin may be removed in
order to use the handle toclear the chute inthe event it has
become clogged.
TUBE
TUBE
RETAINER
1_X2 _
CARRIAGE
BOLTS 1_ LOCK
NUT
FIG. 9
VINYL
BINDING
Loosen slightly the nuts securing the bagger pivot
brackets. Loosen only enough so the brackets keep
their position, but allow them to be moved. Move the
brackets the amount in the direction you wish the bag
assembly to move. Retigh{en the nuts securely.
Reinstall the bagger assembly and check the baggerto
fender fit. If necessary, repeat the procedure until
proper fit is attained.
TOP
SURFACES
• EVEN
SMM (114")- 9MM (3/8")
PIVOT
BRACKET
FIG. 10
TO ASSEMBLE AND INSTALL MULCHER
PLUG (See Fig. 11)
•Remove spring retainer and pin from handle.
•Insert plug into handle. Make sure that the letter"A' on
both the plug and handle are on the same side and that
they can both be seen from the top when laying on the
ground.
•Secure with pin and retainer spring provided. For
installation see "To Convert Mower" in Operation sec-
tion of this manual.
\ _ RETAINER
_SPRING
'4
BAGGER ADJUSTMENT (See Fig.10)
For proper bag function and appearance, it may be neces-
sary to adjust the bagger assembly. There should be 6ram
(1/4") -9ram (3/8")gap between the bagger top and fender
and the bagger top surface should be even with the top
surface of the fender. To adjust bagger position: 10
FIG. 11
TO CONVERT TO BAGGING, MULCHING OR
DISCHARGING
See "Operation" section of this manual.
ASSEMBLY
I I
/ CHECKLIST
TO ADJUST GAUGE WHEELS (See Fig. 12)
Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
inoperating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
• Adjust gauge wheels with tractor on aflat level surface.
• Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT' in the Operation
section of this manual).
• With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely.
•Repeat for opposite side installing gauge wheel in
same adjustment hole.
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed.
/No remaining loose parts in carton.
,/ Batteryis properly prepared and charged. (Minimum
1 hour at 6 amps).
•/Seat is adjusted comfortably and tightened securely.
/Alltires are propedy inflated. (For shipping purposes,
the tires were ovednflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
LOCKNUT /Check mower and drive belts. Be sure they are routed
o__ properly around pulleys and inside all belt keepers.
3/8 WASHER /
/
/
/
SHOULDER BOLT
Check wiring. See that all connections are still secure
and wires are properly clamped.
Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
FIG. 12
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
•Reduce tire pressure to PSI shown in =PRODUCT
SPECIFICATIONS" on page 3 of this manual.
,,I
,/
Engine oil is at proper level.
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition.
It is Important to purge the transmission before operat-
ing your tractor for the firsttime. Follow proper starting
andtransmission purging instructions(See"TO START
ENGINE" and =PURGE TRANSMISSION" in the Op-
eration section of this manual).
CHECK DECK LEVELNESS
For best cutting results, mower housingshould be properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
see the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
11
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BA'I-I'ERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP "_
LIGHT L
FUEL CHOKE MOWERHEIGHT PARKING BRAKE UNLOCKED
LOCKED MOWER LIFT
N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
IGNITION A'N'ACHM ENT
CLUTCH DISENGAGED
PARKING BRAKE
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL
(Automatic Models only)
12
i i
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith your tractorto familiarize yourself withthe locations ofvarious controls and adjustments. Save
this manual for future reference.
IGNITION
SWITCH
ATTACHMENT CLUTCH SWITCH
THROTTLE/CHOKE
LIGHT SWITCH
LIFT LEVER
PLUNGER
ATTACHMENT
CLUTCH/BRAKE
PEDAL
©
PARKING
E LEVER
HEIGHT
ADJUSTMENT
KNOB MOTION
CONTROL
LEVER
FREEWHEEL
FIG. 13
Our tractors conform to the safety standards of the American National Standards Institute.
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCWBRAKE PEDAL: Used for clutching and braking
the tractor and starting the engine.
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower
cutting height.
IGNITION SWITCH: Used for starting and stopping the
engine.
LIGHT SWITCH: Turns the headlights on and off.
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off.
ATTACHMENT CLUTCH SWITCH: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to your tractor.
PARKING BRAKE LEVER: Locks Clutch/Brake Pedal into
the brake position.
MOTION CONTROL LEVER: Selects the speed and direc-
tion of tractor.
13
i
OPERATION
i
The operation of any tractor can result if=foreign objects thrown into the eyes, which
can result In severe eye damage. Always wear safety glasses or eye shields while
operating your tractor or performing any adjustments or repairs. We recommend a
wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig.14)
Your tractor isequipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine. Your tractor is also equiped
with a system that will not allow mower to operate if the
bagger or optional rear discharge deflector is not installed
properly.
•Depress clutch/brake pedal into full =BRAKE" position
and hold.
•Place perking brake lever in"ENGAG ED" positionand
release pressure from clutch/brake pedal. Pedalshoukf
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
THROTrLE/
FIG.14
STOPPING (See Fig, 14)
MOWER BLADES -
•To stop mower blades,move attachment clutch switch
to "DISENGAGED" position,
GROUND DRIVE -
•To stop ground drive, depress clutch/brake pedal into
full =BRAKE" position..
•Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
•Move throttle control to slow position.
NOTE: Failure to move throttle control to slow positionand
allowing engine to idle before stopping may cause engine
to "backfire".
•Turn ignition key to =OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
•Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
LOU_SE CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
THROTTLE CONTROL (See Fig. 14)
Always operate engine at full throttle.
•Operating engine at lessthan full throttle reduces the
battery charging rate.
•Full throttle offers the best bagging and mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD (See
Fig. 14)
The directionand speedof movementis controlledbythe
motioncontrollever.
•Start tractor with motion control lever in neutral (N)
position.
•Release parking brake and clutch/brake pedal.
•Slowly move motion control lever to desired position.
TO ADJUST MOWER cu'rrlNG HEIGHT
(See Fig. 14)
The cuttingheight is controlled byturning the height adjust-
ment knob in desired direction.
,. Turn knob clockwise (F,i) to raise cutting height.
•Turn knob counterclockwise (P-_) to lower cutting
height.
The cuttingheight range is approximately 1-1/2" to 4". The
heights are measured from the ground tothe blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
•The average lawn shoukf be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
14
OPERATION
TO OPERATE MOWER (See Fig. 15)
Your tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
Your tractor is also equipped with asystem that will not
allow mower to operate if the bagger or optional rear
discharge deflector is not installed properly.
•Select desired height of cut.
• Lower mower with attachment lift control.
•Start mower blades by engaging attachment clutch
control.
NOTE: Vibration at mower startup is normal.
•TO STOP MOWER BLADES -disengage attachment
clutch control.
I
CAUTION: Do not operate the mower I
without either the entire grass catcher, I
on mowers so equipped, or the rear
discharge deflector in place.
LIFT LEVER
"HIGHEST"
PosmoN
LOWEST
7/
ATTACHMENT
DISENGAGED"
POSITION
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
•To restart movement, slowly release parking brake and
clutch/brake pedal.
• Slowly move motion control lever to slowest setting.
• Make all turns slowly.
TO TRANSPORT (See Figs. 13 and 16)
When pushing ortowing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located under the seat.
•Raise attachment lift to highest position with attach-
ment lift control.
•Raise seat and pull freewheel control up and back into
the slot and release so it is held in the disengaged
position.
•Do not push or tow tractor at more than two (2) MPH.
•TO reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.)."
FIG. 16
FIG. 15
TO OPERATE ON HILLS
I_, CAUTION: Donotdriveupordownhllls I
with slopes greater than 15° and do not
drive across any slope.
• Choose the slowest speed before starting up or down
hills.
• Avoid stopping or changing speed on hills.
•If slowing is necessary, move throttle control lever to
slower position.
•If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
•Move motion control lever to neutral (N) position.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 23)
•The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
•Check engine oil with tractor on level ground.
•Unthread and remove oil fill cap/dipstick; wipe oil off.
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove
and read oil level. If necessary, add oil until "FULL"
mark on dipstick is reached. Do not overfill.
•For cold weather operation you should change oil for
easier starting (See OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
•To change engine oil, see the Customer Responsibili-
ties section in this manual.
15
OPERATION
ADD GASOLINE
• Fil! fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERA,TURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE (See Fig. 14)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
•Be sure freewheel control is in the transmission en-
gaged position.
•Sit on seat inoperating position, depress clutch/brake
pedal and set parking brake.
•Place motion control lever in neutral (N) position.
•Move attachment clutch to =DISENGAGED" position.
•Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting
procedures below.
•Insertkeyinto ignitionandtum keyclockwiseto "START"
positionand release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute. If the engine does not start after
several attempts, move throttle control to fast position,
wait a few minutes and try again. Ifengine stilldoes not
start, move the throttle control back to the choke
position and retry.
WARM WEATHER STARTING (50 ° F and above)
•When engine starts, move the throttle controlto the fast
position.
•The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING ( 50° F and below)
• When engine starts, allow engine to runwith the throttle
control in the choke position until the engine runs
roughly, then move throttle control to fast position. This
may require an engine warm-up period from several
seconds to several minutes, depending on the tem-
perature.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the transmis-
sion should be warmed up as follows:
•-Be sure the tractor is on level ground.
• Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake
slowly'return to operating position.
• Allow one minute for transmission to warm up.
This can be done during the engine warm up
period.
• The attachments can also be used during the engine
warm-up pedod after the transmission has been warmed
up.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
PURGE TRANSMISSION
I_CAUTION: Neverengageordisengage
freewheel lever while the engine is run-
ning.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped dudng shipping of your tractor.
IMPORTANT: SHOULD YOURTRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.
," Place tractor safely on level surface with engine off and
parking brake set.
•Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).
•Sitting inthe tractor seat start engine. After the engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
•Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement of
drive wheels. The air isbeing removed from hydraulicdrive
system.
16
I
OPERATION
• Move motioncontrol lever to neutral (N) position. Shut-
off engine and set parking brake.
• Engage transmission by placing freewheel control in
driving position (See "TO TRANSPORT" inthis section
of manual).
•Sittinginthetractor seat, start engine. Afterthe engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
•Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet retum the
motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
Your tractor is now purged and now ready for normal
operation.
MOWING TIPS
• Tire chains cannot be used when the mower housing
is attached to tractor.
•Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
•The left hand side of mower should be used for trim-
ming.
•If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dded clip-
pings. Make first cut relatively high; the second to the
desired height.
•Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
•Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
•When operating attachments, select aground speed
that will suit the terrain and give best performance of
the attachment being used.
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE,
The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also,. the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
• Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
• For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 17). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
• Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to
completely hide the clippings. When doing a second
cut, mow across or perpendiclJlar to the first cut path.
• Change your cutting pattern from weekto week. Mow
north to south one weekthen change to east to west the
next week. This will help prevent matting and graining
of the lawn.
MAX 1/3
FIG. 17
17
OPERATION
MULCHER PLUG
TO DUMP BAGGER (See Fig.18)
Your tractor is equipped witha Dump Bag Alarm, To turn off
the alarm disengage the attachment clutch switch.
• Position tractor in location you wish to dump bagger.
• Place motion control lever in Neutral position and set
parking brake.
• Raise dump handle to its highest position. Pull handle
forward to raise bagger and dump clippings.
• To continue mowing, be sure bagger is down and in
proper operating position which will allow mower to
operate.
FIG. 19A
TO BAGGING
•Place deck into the high cut position.
•Remove the rear discharge deflector or mulching plug.
•Insert the discharge chute into the opening in the
backplate and onto the mower deck adaptor.
•Attachthe chuteto thetractor by hooking the two straps
to the flange of the chute.
NOTE: The strap hook must go through the discharge
chute only. Do not allow the hook to enter the slot in the
tractor back plate. This will allow the discharge chute to
float with the mower deck when mowing on uneven terrain
(See Fig. 19B).
•Install bagger onto tractor.
CHUTE
HOOK
SLOT
FIG. 18
TO CONVERT MOWER
(Converting to mulching or rear discharging will require the
purchase of these accessories.)
TO MULCHING
•Place deck into the high cut position.
• Remove bagger or optional rear discharge deflector.
•Unhook the two (2) straps and remove discharge chute
•Insert plug and handle assembly through back plate
and onto the mower deck chute adaptor.
•Retain the plug assembly byconnecting the two straps
over the handle and hook into the holes provided (See
Fig. 19A).
•Replace bagger or optional rear discharge deflector to
allow mower to operate.
You are now ready to begin mulching.
FIG. 19B
TO REAR DISCHARGING (optional accessory)
• Place deck into the high cut position.
•Remove bagger and mulching plug (if installed).
•Depress rear door and install discharge chute through
opening in backplate and slide over deck adaptor.
•Attach the chute by hooking the two straps into the
holes in the flange of the chute.
NOTE: The strap hook must go through the discharge
chute only. Do not allow the hook to enter the slot in the
tractor back plate. This will allow the discharge chute to
float with the mower deck when mowing on uneven terrain
(See fig. 19B).
•Install the discharge deflector to the backplate by
screwing the four (4) wing screws into the threaded
inserts located in the back,plate.
18 " Tighten the wing screws securely.
MAINTENANCE
I
MA.NT NA.CESC. DU'E
AS COMPLETE ....
REGULAR SERVICE _,#'__._.._,_SERVICE DATES
W
Check Operator Presence and
T InterlockSystems
Check for LooseFasteners V' V'? I/'
A Sharpen/ReplaceMower Blades i4
TLubricationChart V'
0 Check Battery Level
RClean Batteryand Terminals 'V'
Check Transaxle Cooling V'
AdjustBlade Belt(s) Tension I/s'
AdjustMotionDrive Belt(s)Tension V's
Check Engine Oil Level _ll_
Change Engine Oil I_t.2.3 V'
E Clean Air Filter V'2
NClean AirScreen V'2
IG Inspect Muffler/Spark Arrester V'
Replace Oil Filter(If equipped) 11_1.2
NClean Engine Cooling Fins ¥12
Replace Spark Plug V' V'
Replace Air Filter Paper Cartridge i/,
Replace Fuel Filter
1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with edJu_table system.
2 - SerVice more often when operating in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours.
4 - Replace blades more often when mowing Insandy soil.
GENERAL RECOMMENDATIONS
The warranty on thistractor does notcover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must main-
tain tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
6-Not required ifequipped with maIntenance-free battery.
7-Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overUghten.
LUBRICATION CHART
® ®
(_ BEARING ZERK
BEFORE EACH USE
BEARING ZERK
•ENGINE (_
I
Check engine oil level.
•Check brake operation.
• Check tire pressure.
•Check operator presence and
interlock systems for proper operation.
• Check for loose fasteners.
(_) GENERAL PURPOSE GREASE
(_) REFER TO MAINTENANCE "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY,
19
MAINTENANCE
TRACTOR
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at highspeed in highest gear, then brake must be adjusted.
(See 'qO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
• Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are
working properly. If your tractor does not function as
described, repair the problem immediately.
•The engine should not start unless the clutch/brake
pedal isfully depressed and attachement clutchcontrol
is in the disengaged position.
•When the engine is running, any attempt by the opera-
tor to leave the seat without first setting the parking
brake should shut off the engine.
•When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine,
•The attachment clutch should never operate unless the
operator is in the seat.
•When the engine is running and the bagger or optional
deflector are not installed the mower should not oper-
ate.
BLADE CARE
IMPORTANT: The blades on your mower are notthe same
and must be installed on the correct side. It is suggested
that you work on one blade at a time to ensure proper
assembly of components.
VIEW FROM BOTTEM OF MOWER DECK
6 STAR PATTERN BLADE W/LEFT HAND
THREADED BOLT _,_
pI_1 i
i;I2!t_ I i i
I i t
Z____ It-, •
,.___, _......... ; ....
\ ........ /
;STAR PATTERN BLADE W/
RIGHT HAND THREADED BOLT
FIG. 20
5 STAR PATTERN BLADE (See Fig. 21A)
h
The center of this blade has a five (5) star pattem. The bolt
that attaches this blade has normal Right Hand threads
that loosens by turning (_) counter-clockwise and tightens
by turning (_,,)clockwise.
MANDREL
ASSEMBLY
FLAT
WASHER
• HEX BOLT \
RIGHT HAND
THREADED ._
LOCK
WASHER
CENTER
HOLE
5 STAR
PATTERN
FIG. 21A
6 STAR PATTERN BLADE (See Fig. 21B)
The center of this blade has a 6 star pattern. The bolt
attaching this blade has Left Hand threads that loosens by
turning (G) clockwise and tighten by turning (O) counter-
clockwise.
WASHER
REX.OL,\/'
LEFTHAND t )_
THRE_/
LOCK
WASHER
_.._RAtL|HG
DGE MANDREL
ASSEMBLY
_" "_6 STAR
_6STAR PATTERN
\\CENTER
0/HOLE
_.,--BLADE
FIG. 21B
For best results mower blades must be kept sharp.
Replace bent or damaged blades.
'BLADE REMOVAL
•Raise mower to highest position to allow access to
blades.
•Removehexbolt, lockwasherandflatwashersecuring
blade.
•Install new or resharpened blade with trailing edge up
towards deck as shown.
IMPORTANT: To ensure proper assembly, center hole in
blade must align with star on mandrel assembly.
•Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: Blade bolt is grade 8 heat treated
20
MAINTENANCE
BA'n'ERY
Your tractor has abattery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
• Keep battery and terminals clean,
• Keep battery bolts tight.
•Keep smallvent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
• Remove battery cover.
• Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See "CONNECT BAI-FERY" in the
Assembly section of this manual).
V-BELTS
Check V-belts for detedoration and wear after 100 hoursof
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept
clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot.
• Inspect coolingfan to be sure fan blades are intact and
clean.
• Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins.
TRANSAXLE PUMP FLUID
i i
will result in increased oil consumption when used above
32°F. Checkyour engine oil level more frequentlyto avoid
possible er_gine damage from running low on oil.
Change the oil after every 25 hours of operation or at least
once a year if the tractor is not used for 25 hours inone year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oi! fill
cap/dipstick securely each tim eyou check the oil level.
SAE VISCOSITY GRADES
*30" -20" 40' O" _0" 30'
TEMPERATURE RANGE ANTICIPATEO BEFORE NEXT OIL CHANGE
FIG. 22
TO CHANGE ENGINE OIL (See Fig. 23)
Determine temperature range expected before oil change.
All oil must meet API service classification SF, SG or SH.
•Be sure tractor is on level surface.
• Oil will drain more freely when warm.
•Catch oil in a suitable container.
•Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when ct_anging oil.
•Remove drain plug.
•After oil has drained completely, replace oil drain plug
and tighten securely.
•Refill engine with oil through oilfill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" section ofthismanual.
•Use gauge on oil fillcap/dipstick forchecking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick.
OIL FILL
CAP/DIPSTICK
OIL DRAIN
PLUG
The transaxle was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authedzed service center/deparfment.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF, SG, or SH. Select the oil's SAE viscosity
grade according to your expected operating temperature.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
21
_G. 23
AIR FILTER (See Fig. 24)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
•Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
•Slide foam pre-cleaner oft cartridge.
•Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
ii I i
MAINTENANCE
i
SCREWS
• Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
•If very dirty or damaged, replace pre-cleaner.
•Reinstall pre-cleaner over cartridge.
•Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
•Remove cartridge nut.
•Carefully remove cartridge to prevent debris from
entering carburetor. Clean base carefully to prevent
debris from entering carburetor.
•Clean cartridge by tapping gently onflat surface. If very
dirty or damaged, replace cartridge.
• Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE.
COVER--
KNOB
_'CARTRIDGE
COVEB_ "_ / NUT
FOAM
PRE-CLEANER
PAPER
CARTRIDGE
FIG. 24
CLEAN AIR SCREEN (See Fig. 25)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
ENGINE COOLING FINS (See Fig, 25)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating.
•Remove screws from blower housing and !iff housing
and dipstick tube assembly off engine.
•Cover oil fill opening to prevent entry of dirt.
•Use compressed air or stiff bdstle brush to thoroughly
clean engine cooling fins.
•To reassemble, reverse above procedure.
BLOWER HOUSING
SCREWS
DIPSTICK TUBE
ASSEMBLY
ENGINE COOLING FINS _
FIG. 25
PLUG
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of use, whichever comes
first. Spark plug type and gap setting is shown in "PROD-
UCT SPECIFICATIONS" on page 3 of this manual.
IN-LINE FUEL FILTER (See Fig. 26)
The fuel filter should be replaced once each season. Iffuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
• With engine cool, remove filter and plug fuel line
sections.
•Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
•Be sure there are no fuel line leaks and clamps are
properly positioned.
•Immediately wipe up any spilled gasoline.
FIG. 26
CLEANING
• Clean engine, battery, seat, finish, etc. of ell foreign
matter.
•Keep finished surfaces and wheels free of all gasoline,
oil, etc.
•Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
22
i
SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress clutch/brake pedal fully and set parking bral_e.
Place motlon control lever in neutral (N) position.
• Place attachment clutch in "DISENGAGED" position.
•Turn ignition key "OFF" and remove key.
•Make sure the blades and all moving parts have completely stopped.
•Disconnect spark plug wire from spark plug and place wlre where it cannot come in contact with
plug.
TRACTOR
TO REMOVE MOWER (See Fig. 27)
Mower will be easierto remove from the rightsideof tractor.
•Place attachment clutch switch in =DISENGAGED"
position.
• Move attachment liftlever forward to lower mower to its
lowest position.
•Roll belt off electric clutch pulley.
•Disconnect anti-sway bar from chassis bracket by
removing retainer spring.
•Disconnect suspension arms from rear deck brackets
by removing retainer springs.
•Disconnect trent links from deck by removing retainer
springs.
•Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS.
TO INSTALL MOWER (See Fig. 27)
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control, Engage park-
ing brake.
•Slide mower under tractor with discharge peening to
the rear of the tractor,
RETAINER
SPRING
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
•Install belt into electric clutch pulley groove.
•Install left front link into the left hand front mower
bracket (retain with single loop retainer springs as
shown).
• Slide rightside of mower back and install rightfront link
into righthand front mower bracket (retain with single
loop retainer springs).
•Place the suspension arms on mower pins, if neces-
sary, rock and raise front of mower to align mowr pins
with the holes in suspension arms. Retain with double
loop retainer sping, loop down as shown.
•Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
Raise deck to highest position.
ELECTRIC
SUSPEN_ON CLUTCH
ARMS PULLEY
' FRONT LINKS
RETAINER
SPRING
RETAINER
SPRINGS
ANTISWAY
BAR
FIG. 27
23
i ii
SERVICE AND ADJUSTMENTS
I III I
TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs. 30 and 31)
IMPORT/_NT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE.
Adjust the mower while tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See
=PRODUCT SPECIFICATIONS" section of this manual). If
tires are over or underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 28 and 29)
• Raise mower to its highest position.
• At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance"A" on
both sides of mower should be the same or within 114"
of each other.
•If adjustment is necessary, make adjustment on one
side of mower only.
• To raise one side of mower, tighten lift link adjustment
nut on that side.
• To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Eech full turn of adjustment nut will change mower
height about 1/8".
• Recheck measurements after adjusting.
BoTroM EDGE BOTTOM EDGE
OF MOWER TO OF MOWER TO
GROUND GROUND
FIG. 28
SUSPENSION
ARM
MFTLINK
ADJUSTMENT NUT
FIG. 29
To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/8" to
1/2" lower than the rear when the mower is in its highest
position.
Check adjustment on right side of tractor. Measure dis-
tance "D" directly infront and behind the mandrel at bottom
edge _f mower housing as shown.
• Before making any necessary adjustments, checkthat
both front links are equal in length. Both links should be
approximately 10-3/8".
• If links.are not equal in length, adjust one link to same
length as other link.
• To lower front of mower loosen nut "E" on both front
links an equal number of turns.
•When distance "D" is 118" to 1/2" lower at front than
rear, tighten nuts "F" against trunnion on both front
links.
•To raise front of mower, oosen nut "F" fromtrunnion on
both front links. Tighten nut "E" on both front links an
equal number of turns.
• When distance =D" is 1/8" to 1/2" lower at front than
rear, tighten nut "F" against trunnion on both front links.
• Recheck side-to-side adjustment.
\MANDREL
FIG. 30
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
,4_EJt
LINKS TRUNNION
24 FIG. 31
i
SERVICE AND ADJUSTMENTS
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 32)
Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
•Remove mower from tractor (See "TO REMOVE
MOWER" in this section of this manual).
•Remove screws from RH mandrel cover and remove
cover.
•Remove screws from LH mandrel cover and remove
cover.
• Work belt off both mandrel pulleys and idler pulleys.
• Pull belt away from mower.
BELT INSTALLATION -
• Install new belt in reverse order of removal. See belt
routing decal located on right mandrel cover.
• Make sure belt is in all pulley grooves and inside all belt
guides.
• Install install left and right mandrel covers and tighten
securely. Make sure belt is in mandrel pulley cover.
• Install mower (see =Toinstall mower" in this section of
this manual).
LH MANDREL COVER
BELT
PULLEY
RH MANDREL
COVER
MANDREL PULLEY
FIG. 32
TO ADJUST BRAKE (See Fig. 33)
Your tractor is equipped with an adjustable brake system
which is mounted on the side of the transaxle.
If tractor requires more than six (6)feet stopping distance
at highspeed in highestgear, then brake must be adjusted.
•Depress clutch/brake pedal and engage parking brake.
•Measure distance between brake operating arm and
nut "A" on brake rod.
If distance is other than 1-9/16", loosen jam nut and
turn nut "A" until distance becomes 1-9/16". Retighten
jam nut against nut "A".
Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au-
thorized service center/department.
WITH PARKING BRAKE "ENGAGED"
NUT"A"
ARM
DO NOT TOUCH THIS NUT. IF FURTHER
BRAKE ADJUSTMENT IS NECESSARY
CONTACT YOUR NEAREST AUTHORIZED
SERVICE CENTER/DEPARTMENT
FIG. 33
TO REPLACE MOTION DRIVE BELT
(See Fig. 34)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest,
•Remove mower (See'q-O REMOVE MOWER" in this
section of this manual.)
• Disconnect clutch wire harness.
• Remove clutch Iocator.
•Remove belt from stationary idler and clutching idler.
• Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
• Pull belt toward front of tractor and remove downwards
from around electric clutch.
•Install new belt by reversing above procedure.
CLUTCH WIRE
HARNESS
STATIONARY
IDLER
f_LUTCHING
IDLER
25 FIG. 34
i I i
SERVICE AND ADJUSTMENTS
TRANSAXLE MOTION CONTROL LEVER
NEUTRAL ADJUSTMENT(See Fig. 35)
The motioncontrol lever has been preset at the factory and
adjustment should not be necessary.
•Loosen adjustment bolt in front of the rightrear wheel,
and lightly tighten.
•Start engine and move motioncontrollever untiltractor
does not move forward or backward.
• Hold motion control lever in that position and turn
engine off.
While holding motion control lever in place, loosen the
adjustment bolt.
•Move motion control lever to the neutral (N) (lock gate)
position.
•Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to adjust-
ment bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps
forward or backward while motion control lever is in neutral
position, follow these steps:
•Loosen the adjustment bolt.
•Move the motion control lever 1/4 to 1/2 inch in the
direction it is trying to creep.
•Tighten adjustment bolt securely.
•Start engine and test.
•If tractor stillcreeps, repeat above steps until satisfied.
LEVER
NEUTRAL
LOCK GATE
FIG. 35
TRANSMISSION REMOVAL/REPLACEMENT
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor; See "PURGE TRANSMIS-
SION" in the Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straightforward, remove steer-
ing wheel and reassemble per instructions inthe Assembly
section of this manual.
FRONT WHEEL TOE-IN ADJUSTMENT
Frontwheel toe-in is required for proper steering operation.
Toe-in was set at the factory and adjustment should not be
necessary. If parts in the front axle or steering mechanism
have been replaced or damaged, check toe-in and adjust
if necessary.
ii ill
TO CHECK TOE-IN (See Fig. 36) -
•Position front wheels straight ahead.
•Measure distance between wheels at front and rear of
tires (dimensions "A" and =B").
•Front dimension "A" should be 1/8" to 1/4" less than
rear dimension "B".
TO ADJUST TOE-IN (See Figs. 36 and 37) -
•Loosen jam nuts at adjustment sleeves on tie rod.
•Adjusttieroduntildimension"A"isl/8"tol/4"lessthan
dimension "B".
•"l'ightenjam nuts securely.
B
FRONT OF TRACTOR
A
FIG. 36
_- -- ADJUSTMENT SLEEVES
.... "_\JAMN_ '_ "
• ..v
FIG. 37
FRONT WHEEL CAMBER
The front wheel camber is not adjustable on your tractor. If
damage has occurred to affect the front wheel camber,
contact your nearest authorized service center/depart-
ment.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 38)
•Block up axle securely.
•Remove axle cover, retaining ring and washers to
allow wheel removal (rear wheel contains a square key
- Do not lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in rear wheel hub
and axle. Insert squareKey.
• Replace washers and snap retaining ring securely in
axle groove.
•Replace axle cover.
26
I
SERVICE AND ADJUSTMENTS
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
WASHERS
RETAINING
SQUARE KEY_- "_
(REAR WHEEL_
ONL_
FIG. 38
POSITIVE TERMINAL
TO START ENGINE WITH A WEAK BA'i-FERY
(See Fig.39)
I& AUTION: Lead-acid batteries gener- I
ate explosive gases, Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection
when around batteries.
If your battery is too weak to start the engine, it should be
recharged. If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
•Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis.
•Connect one end of the BLACK cable to the NEGA-
TIVE (-) terminal of fully charged battery.
•Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
•BLACK cable first from chassis and then from the fully
charged battery.
•RED cable last from both battedes.
FIG. 39
TO REPLACE HEADLIGHT BULB
•Raise hood.
•Pull bulb holder out of the hole in the backside of the
grill.
•Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
•Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•Check wiring. See electdcal wiring diagram in Repair
Parts section of this manual.
TO REPLACE FUSE
Replace with 15 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL (See Fig. 40)
•Raise hood.
•, Unsnap headlight wire connector.
•Standinfrontoftractor. Grasphoodatsides, tilttoward
engine and liftoff of tractor.
•To replace, reverse above procedure.
ENHOOIEADLIGHT
ECTOR
FIG. 4O
27
SERVICE AND ADJUSTMENTS
clockwise) increases the supply of fuel to the engine giving
ENGINE a richer fuel/air mixture.
Maintenance, repair, or replacement of the emission con-
trol devices and systems, which are being done at the
customers expense, may be performed by any non-read
engine repair establishment or individual. Warranty repairs
must be performed by an authorized engine manufacturer's
service outlet.
TO ADJUST THRO'n'LE CONTROL CABLE
(See Fig. 41)
The throttle control has been preset at the factory and
adjustment should notbe necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•With engine not running, move throttle control lever
from slow to choke position. Slowly move lever from
choke to fast position.
•Checkthat holes'A" ingovernor control lever and hole
in governor plate line-up. If holes =A" are not aligned,
loosen clamp screw and move throttle cable until holes
are aligned. Tighten clamp screw securely.
GOVERNOR
CONTROLLEVER GOVERNOR
CONTROLPLATE
\
HOLES"A" CLAMP THROTTLE
SCREW CABLE
FIG. 41
TO ADJUST CARBURETOR (See Fig; 42)
NOTE: The carburetor on this engine is low emission. It is
equipped with an idle fuel adjusting needle with a limiter
cap, which allows some adjustment within the limits al-
lowed by the cap. Do not attempt to remove the limitercap.
The ,miter cap cannot be removed without breaking the
adjusting needle.
The carburetor has been preset at the factory a_ndadjust-
ment should not be necessary. However, minor adjust-
ment may be required tocompensate fordifferences infuel,
temperature, altitude or load. If the carburetor does need
adjustment, proceed as follows:
In general, turning idle mixture valve in (clockwise) de-
creases the supply of fuel to the engine giving a leaner fuel/
air mixture. Turning the idle mixture valve out (counter-
IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND
THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS
TURNED IN TOO TIGHT.
PRELIMINARY SETTING -
• Air cleaner assembly must be assembled to the carbu-
retor when making carburetor adjustments.
•Be sure the throttle control cable is adjusted properly
(see above).
FINAL SEI-]ING -
•Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion
control lever,in neutral (N) position.
•Move throttle control leverto slow position. With finger,
rotate and holdthrottle lever against idle speed screw.
Turn idle speed screw to attain 1750 RPM.
•While still holding throttle lever against idle speed
screw, turn idle mixture valve full travel clockwise then
counterclockwise until engine runs rough. Turn valve
to apoint midway between those two positions. Re-
lease throttle lever.
ACCELERATION TEST -
•Move throttle control lever f[om slow to fast position. If
engine hesitates or dies, turn idle mixture valve out
(counterclockwise) 118turn. Repeat test and continue
to adjust, if necessary, until engine accelerates
smoothly.
High speed stop is factory adjusted. Do not adjust -
damage may result.
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY
ADJUSTMENTS.
IDLE SPEED THROTTLE
I
FIG, 42
28
I
STORAGE
ENGINE
Immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or
more.
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thor-
oughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
•Clean entiretractor (See"CLEANING" inthe Customer
Responsibilities section of this manual).
•Inspect and replace belts, if necessary (See belt re-
placement instructions inthe Service and Adjustments
section of this manual).
•Lubricate as shown in the Customer Responsibilities
section of this manual.
• Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
•Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
•Fully charge the battery for storage.
• After a period of time in storage, battery may require
recharging.
• To help prevent corrosion and power leakage dudng
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Cus-
tomer Responsibilities section of this manual).
• After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
• Drain the fueltank.
•Start the engine and let it run until the fuel lines and
carburetor are empty.
• Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor-
age. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual).
CYLINDER(S)
•Remove spark plug(s).
•Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
•Turn ignitionkeyto"START" positionfor afew seconds
to distribute oil.
•Replace with new Spark plug(s).
OTHER
•Do not store gasoline from one season to another.
•Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
•it possible, store your tractor indoors and cover it to
give protection from dust and dirt.
•Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
29
PROBLEM
Will not start
Hard to start
I
Engine will not turn over
Engine clicks but will not
start
Loss of power
Excessive vibration
TROUBLESHOOTING POINTS
CAUSE
1. Out offuel.
2. Enginenot'CHOKED" propedy.
3. Engineflooded.
4. Bad sparkplug.
5. Dirtyair filter.
6. Dirtyfuelfilter.
7. Water infuel.
8. Looseordamagedwidng.
9. Carburetoroutof adjustment.
10. Enginevalvesoutof adjustment.
I
1. Dirtyair filter.
2. Bad sparkplug.
3. Weak ordead battery.
4. Dirtyfueltilter.
5, Stale ordirtyfuel.
6. Loose ordamagedwidng.
7. Carburetoroutof adjustment.
8. Enginevalvesoutof adjustment.
1. Clutch/brakepedal notdepressed,
2. Attachmentclutchis engaged.
3. Weak or dead battery.
4. E_ownfuse.
5. Corrodedbattery terminals.
6. Looseordamagedwidng.
7. Faultyignitionswitch.
8. Faultysolenoidor starter.
9. Faultyoperatorpresenceswitch(as},
1. Weak or dead battery.
2. Corrodedbatterytorminals.
3. Looseordamagedwidng,
4. Faultysolenoidorstarter.
1, Cuttingtoomuchgress_oofast.
2. ThrottleIn=CHOKE"position.
3. Build-upof grass,leavesand trashundermower.
4, Dirtyair filter.
5. Lowoillevel/dirtyoil.
6. Faultysparkplug.
7. Dirty fuel filter.
8, Stole or dirtyfuel.
9. Water infuel.
10. Spark plug wire loose.
1t. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged widng.
14. Carburetor out of adjustment.
15. Engine valvesoutof adjustment.
1. Wom, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
CORRECTION
1,
2.
3.
4.
5..
6.
7.
8.
9,
10.
i
1.
2.
3.
4,
5,
6.
7,
8.
1.
2.
3.
4.
5.
6,
7.
8.
9.
1.
2.
3,
4,
1.
2.
3,
4.
5.
6.
7.
8.
9.
10.
11,
12.
13.
14.
15,
1.
2.
3.
Fillfuel tank.
See "TO START ENGINE" inOperationsection.
WaRseveralminutes before attempfingto start.
Replacesparkplug.
Clean/replaceairfilter.
Replacefuel filter.
Drainfuel tank andcarburetor,refill tankwith fresh
gasolineand replacefuel filter.
Checkallwidng.
See "ToAdjustCarburetor'in ServiceAdjustments
section.
Contact an authorizedsewice centar/depertment.
Clean/replaceairfilter.
Replacesparkplug.
Rechargeor replacebattery.
Replacefuel filter.
Drainfuel tank and refillwithfresh gasoline.
Checkallwiring.
See "ToAdjustCarburetor'in ServiceAdjustments
section.
Contactan authorizedservicecentar/depertment,
DepressclutcWbrakepedal.
Disengageattachmentclutch.
Rechargeor replacebattery.
Replacefuse,
Cleanbatteryterminals.
Checkallwidng.
Check/replaceignitionswitch.
Check/replacesolenoidor starter.
Contact an authorized servicecenter/department.
Rechargeorreplacebattery.
Cleanbatteryterminals.
Checkall widng.
ChecWreplacasolenoidorstarter.
Set in=HigherCut" position/reducespeed.
Adjustthrottlecontrol.
Clean undersideof mower housing.
Cleanireplacaairfilter.
Checkoillevel/changeoil.
Cleanandregap orchasge sparkplug.
Replacefuel filter.
Drainfuel tank and refillwith fresh gasoline.
Drainfuel tankand carburetor, refilltankwith fresh
gasolineand replacefuel filter.
Connectand tightensparkplugwire,
Cleanengineairscreen/fins.
Clean/replacemuffler.
Checkallwidng,
See "To AdjustCarburetor'inService Adjustments
section.
Contactan authorized servicecenterldepartmont.
Replace blade. Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s). Replace damaged parts.
30
TROUBLESHOOTING POINTS
PROBLEM
Engine continues to run
when operator leaves sea
with attachment clutch
engaged
Poor cut- uneven
Mower blades will not
rotate
Poor grass discharge
Headlight(s) not working
(if so equipped)
Battery will not charge
Loss of drive
Engine "backfires"
when turning engine
"OFF'!
Mower will not operate
CAUSE
1. Faulty operator-safety presence control system.
1. Worn, bent orloose blade.
2. Mowerdeck notlevel,
3. Buildupof grass, leaves,and trashundermower.
4, Bentblademandrel.
5. Cloggedmowerdeckvent holesfrombuildupof
grass,leaves, and trasharoundmandrels.
1. Obstruction inclutchmechanism.
2. Wom/darr_ged mowerdrivebelt.
3, Frozanidlerpulley.
4. Fmze_nblade mandrel.
1. Enginespeedtooslow.
2. Travel speedtoo fast.
3. Wet grass.
4. Mowerdecknot level.
5. Low/uneventire airpressure.
6. Worn,bentor looseblade.
7. Buildupof grass,leavasand trashundermower.
8. Mowerddve beltworn.
9. Bladesimproperlyinstalled,
10. Improperbladasused.
11. Cloggedmowerdeckventholes from buildupof
grass,leaves, andtrash aroundmandrels.
1. Sw_tchis =OFF'.
2. Bulb(s)bumedout.
3. Faultylightswitch.
4. Looseor damagedwiring.
5. Blownfuse.
1. Badbatterycall(s).
2. Poorcableconnections.
3. Faultyregulator(if soequipped).
4. Faultyaltemator.
1. Freewheel control in =disengaged" position.
2. Motion ddve belt wom. damaged, or bmkan.
3. Air trapped in transmission during shipment
or servicing.
1, Enginethrottlecontrolnotset at "SLOW"
positionfor 30 secondsbeforestoppingengine.
1. Bagger or optional rear discharge deflector
is not installed correctly.
CORRECTION
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Clean undemide of mower housing.
4. Replace blade mandrel
5. Clean around mandrels to open vent holes.
1. Remove obstruction.
2. Replace mower ddve belt.
3. Replace idler pulley.
4. Replace blade mandrel.
1. Placethrottlecontrol in=FAST"position.
2. Shiftto slowerspeed.
3. Allowgrassto dry beforemowing.
4. Level mower deck.
5. Checktires for properair pressure.
6. Replace/sharpanblade. Tighten bladebolt.
7_ Clean undersideof mower housing.
8. Replace mowerddve belt.
9. Reinstallbladessharpedge down.
i10. Replace withbladeslistedinthismanual.
11. Clean aroundmandrelsto open ventholes.
1. Turnswitch=ON".
2. Replacebulb(s).
3. Checklreplacelightswitch.
4. Check,wiringandconnections.
5. Replacefuse.
1. Replace battery.
2. Check/cleanall connections.
3. Replace regulator.
4. Replace alternator.
1. Place freewheel control in =engaged" position.
2. Replace motion ddve belt.
3. Purge transmission.
1. Movethrottle controlto =SLOW"positionand allow
to idle for30 secondsbeforestoppingengine.
1. Check bagger or optional rear discharge deflector
for proper installation.
31
SERVICE NOTES
32
SCHEMATIC
TRACTOR - - MODEL NUMBER 944.609150
AMM ERF--6111111°
(OPTIONAL) BATFERY SOLENOID
O
FUSE
I
I
(PEDAL UP)
BLACK
RED
I
PTO (DISENGAGED) t
I WHITE
WHtTEI C G
I
I
I
I
I
?
HI FBI BUZZER(
ELECTRIC CLUTCH
STARTER
SWITCH
BAGGER
RELAY
BLACK
SEAT SWITCH
(NOT OCCUPIED)
'L 'tI
I
Ij
I
B_CXt
F85 BLACK
IGNITION SWITCH
WIRING INSULATED CLIPS
NOTE: IF WIRING tNSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.
HOUR 0 SLACKMETER
(OPTIONAL)
B_CK
1
FUEL =
I
I
I
I
I
--J
CARBURATOR SOLENOID
RED
RELAY
OPERATOR PRESENCE RELAY #1
8/
IGNITION _SPARK O
UNIT IPLUGS GAP
(2 PLUGS ON
TWIN CYL, ENGINES)
RED
._P c,ce _oo RPM L_ ALTERNATOR
28 VOLTS AC • 3600 RPM (REGULATOR DISCONNECTEO)
BLACK
HEADLIGHTS /-
GFC
DA
PTO SWITCH •
POSmON ClRCUff NON-REMOVABLE REMOVABLE
OFFON C+F,B+E,A+DC+G,B+H CONNECTIONS CONNECTIONS
33
REPAIR PARTS
ELECTRICAL
2
1
TRACTOR
I
I
I
41
--MODEL NUMBER 944.609150
22
26
2O
//
/
L
/
/25
30'
i52_
48 i
29
/!
t I
I
f I
i_ _ 80
I
I
t
/
I
t\
!\
t\\
I
/\
I
T
I16 J
_---_'--_, ."
i \ /
I \\ I I
\ I
I I
b I
I I
I q
I t
I I
I I
I I
I I
I I
I I
I
I I
I I
I I
I
I
I
I
J
34
59 16
REPAIR PARTS
TRACTOR -- MODEL NUMBER 944.609150
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 144925
2 74760412
16 153664
19 STD551125
20 73350400
21 166182
22 4152J
24 4799J
25 165987
26 166180
27 73510400
28 127725
29 160784
30 140301
31 124211X
32 141226
33 109310X
40 166158
41 71110408
42 131563
43 145673
44 73640400
48 140844
50 154963
51 140405
52 141940
58 165943
59 166299
65 17211008
66 17490608
70 166668
80 146685
81 109748X
Battery 12 Volt 25 Amp
Bolt Hex Hd 1/4-20unc X 3/4
Switch Interlock
Washer I_ock 1/4
Nut Jam Hex 1/4-20 Uric
Harness Asm Light.W/4152J
Bulb Light #1156
Cable Starter 6 Ga 11" Red
Cable Battery CRD 56" Red
Fuse 15 Amp_
Nut Keps Hex 1/4-20 Uric
Cable Ground
Switch Plunger OP Olive
Switch Ign
Nut Ignition
Cover Switch Ignition
Key Ign
Hamess Ign
Bolt BIk Fin Hex 1/4-20 Unc x 1/2
Cover Terminal Red
Solenoid
Nut Keps BIk Hex 1/4-20 Unc
Adapter Ammeter Rectangular
Switch PTO 3PDT Red Delta
Ring Retainer PTO
Protection Wire Loop
Buzzer CRD
Switch FBI CRD
Screw Sifts #10-16 x 1/2
Screw Thdrol 3/8-16 x 1/2
Harness Eng
Harness Clutch Evx
Relay Asm.
NOTE: All component dimensions give in U.S. inches
1 inch =25.4 ram,
35
REPAIR PARTS
TRACTOR -- MODEL NUMBER 944.609150
CHASSIS AND ENCLOSURES
189
187
25
26
3O 53
28
12
55 57
54
175
18:
180
26
33 10
163
35
26
14
168 167
36
REPAIR PARTS
TRACTOR --MODEL NUMBER 944.609150
CHASSIS AND ENCLOSURES
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 165480
2 165606
317490612
4 19131216
5155272
6 155923
8 126471X
9 147631X010
10 STD533710
11 155927
12 145660
13 155936
14 17490608
15 74180512
16 73510500
17 144983X558
18 126938X
24 74780616
25 19131312
2_ STD541437
28 145198X558
29 155217X599
30 165713X558
31 165156
33 145244X558
34 145243X558
35 72110606
37 17490508
38 139886
39 139887
51 73800400
52 19091416
53 145201
54 161464
55 145202
Chassis Stamping 57 74780412
Drawbar, CRD 102 2751R
Screw Thdrol 3/8-16x3/4 Ty-tt 140 158418
Washer 13/32 x 3/4 x 16 Ga 145 156524
Bumper Hood/Dash 162 165672
Saddle Flat Lt Fender Shift 163. 165673
Clip insulator 13/32 Mtg Hole 164 165605
Dash Slkscr PIm E N/A N/HM E/Sy 165 165742X428
Bolt Carriage 3/8-16 x 1 167 165779 •
Panel Dash Lh 168 72050412
Clip Tinnerman Grill P/L 169 123976X
Panel Dash Rh 170 165607
Screw Thdrol 3/6-16 x 1/2 171 74520640
Screw Mach Trhd 5/16-18 172 19132016
Uncx 3/4 173 73510600
Nut Keps 5/16-18 Unc 174 165939
Hood Pnt 175 166212
Bumper Hood 176 128600
Bolt Fin Hex 3/8°16 Unc x 1 Gr 5 177 132796
Washer 13/32 X 13/16 X 12 Ga 178 76020312
Nut Lock Hex W/Ins 3/8-16 Unc 179 165942
Grille 180 74760516
Lens 181 73680500
Fender Auto CRD 162 138200
Bracket Support Fender 183 19131316
Footrest Pnt Lh 184 166139
Footrest Pnt Rh 185 165940
Bolt Rdhd Sht Sqnk 3/8-16 x 3/4 186 160793
Screw Thdrol 6/16-18 x 1/2 TYT 187 2029J
Bracket, Asm. Pivot, L.H,, Mower 188 19061216
Rear 189 10071000
Bracket, Asm. Pivot, R.H., Mower 190 71161010
Rear 192 17490624
Nut Lock w/insert 1/4-20 193 17720410
Washer 9/32 x 7/8 x 16 Ga 194 17060612
Bracket Gdlle Pickoff LH 198 168937
Screw Hex Wshd 8-18 x 7/8 - - 5479J
Bracket Grille Pickoff RH
Bolt Fin Hex 1/4-20 Unc x .75
Clip Line Fuel 13/32 Mtg Hole
Bracket, Front Suspension
Rod Pivot Chassis/Hood
Bracket Exten Chassis Lh
Bracket Exten Chassis Rh
Support Battery CRD
Cover Battery CRD Lt Black
Support Asm Backplate Wldmnt
Bolt Rdhd Sht NK 1/4-20 x 1-1/2
Nut lock 1/4 Lge Fig Gr 5 Zinc
Cover Backplate Plastic Black
Bolt Hex 3/8-16 x 2-1/2
Washer 13/32 x 1-1/4 x 16 Ga
Nut Keps Hex 3/6-16 Uric
Bracket Switch FBI CRD
Guard Door Rear CRD
Pin Hinge Pivot
Spring Bagger Top Lh Black
Pin Cotter 3/32 x 3/4 Cad
Rod Pivot FBI CRD
Bolt Hex Hd 5/16-18 Unc x 1
Nut Crownlock 5/16-18
Washer .385 x .625 x 11 Ga
Washer 13/32 x 13/16 x 16 Ga
Bracket Actuator Bagger CRD
Tube Lever Swch FBI CRD 2-1/16
Latch Asm Mulch/Bagger
Nut Weld .327/.304 #10-24
Washer #10
Washer Lock #10
Screw Truss Hd Phil 10-24 x 5/8
Screw Thdrol 3/8-16 x 1-1/2
Screw Hex Thd Cut 1/4-20 x 5/8
Screw 3/8-16 x .75
Nut Push
Plug Button
NOTE: AUcomponent dimensions given in U.S. inches
1 inch = 25.4 mm
37
REPAIR PARTS
TRACTOR --MODEL NUMBER 944,609150
DRIVE
157
104
18 _6_5173 16 17552
1S7 173
32 3O
15316_2 52
77 19
77
78
7_ 76
75
27
55
38
REPAIR PARTS
TRACTOR --MODEL NUMBER 944.609150
DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 ......
3143995
8165619
9167162
10 STD561210
14 10040400
16 STD541431
18 STD523710
19 STD541437
20 150280
21 130564
22 165688
23 154978
24 STD541273
25 106888X
26 STD551037
27 STD561210
28 145204
_ 124236X
130807
32 STD523107
33 72140506
34 165496
35 120183X
36 STD551062
37 STD571810
38 165936
39 STD523727
40 4470J
42 19131312
47 127783
48 154407
49 123205X
50 STD523715
51 STD541437
52 STD541431
53 105710X
55 105709X
56 STD523712
57 165632
61 17490612
62 8883R
63 145868
65 STD551143
66 154778
71 140158
73 156347
74 121199X
75 121749X
76 STD581075
77 123583X
78 121748X
81 165585
Transaxle (See Breakdown)
Hydro Gear Model 331-0650
Pulley, Transaxle
Rod Shift Fender Adjust
Clutch Elect Evx 801b
Pin Cotter 1/8 x 1 CAD
Washer Lock Hvy Helical
Nut Lock Hex W/Ins 5/16-18 Uric P
Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5
Nut Lock Hex W/Wsh 3/8-16 Unc
Bolt, Hex 7/16-20 x 4-1/4
Knob, Deluxe 1/2-13
Rod, Brake Hydro
Bracket Asm Clutch Mtg Evx
Nut Hex Jam 3/8-16
Spring, Brake Rod
Washer 13/32 x 13/16 x 16 Ga.
Pin Cotter 1/8 x 3/4 CAD.
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
Bolt Hex Hd 5/16-18 Unc x 3/4
Bolt Rdhd Sqnk 5/16-18 unc x 3/4
Shaft, Foot Pedal
Bearing, Nylon
Washer 21/32 x 1 x 16 Ga
Pin, Roll
Pulley, Flat
Bolt Fin Hex 3/8-16 x 2 3/4
Spacer, Split
Washer 13/32 x 13/16 x 12 Gauge
Pulley, Idler, V-Groove
Bellcrank Assembly
Retainer, Belt
Bolt Hex Hd 3/8-16 x 1 1/2
Nut Crownlock 3/8-16 UNC
Nut Crownlock 5/16-18 UNC
Link, Clutch
Spring, Return, Clutch
Bolt Fin Hex 3/8-16 UNC x 1-1/4
V-Belt, Ground Drive
Screw Thdrol. 3/8-16 x 3/4 Ty. TT
Cover, Pedal
Pulley, Engine
Washer
Keeper Belt Engine
Strap Torque Lh Hydro
Strap Torque Rh Hydro
Spacer, Split
Washer 25/32 x 1-1/4 x 16 Gauge
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Gauge
Shaft Asm. Cross
82 123782X
83 19171216
84 165629
94 140462
95 165935
9_ STD624003
100 19111216
102 141322
103 STD541350
104 140156
105 71070516
145 74490540
146 74490536
147 74490524
150 165850
151 19133210
153 74760516
156 166002
157 153236
158 165589
159 165494
160 19292016
161 72140406
162 73680400
163 74780416
164 19091010
165 165623
166 166880
167 165588
168 165492
169 165580
171 17490608
172 165587
173 165934
174 10090400
175 165931
176 19070816
177 165932
178 165933
179 120958X
180 165630
181 165797
182 165634
183 165626
184 17490644
185 165541
186 165614
167 17490620
186 110436X
Spring Torsion
Washer 17/32 x 3/4 x 16 Ga.
Link Transaxle
Fan, Hydro 7"
Rod Bypass CRD
Retainer Spring 1" Zinc/Cad
Washer 11/32 x 3/4 x 16 Ga.
Washer BelivJlle .501D x 1.50D
Nut, Hex, Jam Toplock 1/2-20 UNF
Arm, Control Hydro
Screw Cap Hex 5/16 x 18 x 1
Bolt Hex FIghd 5/16-18 Gr.5
Bolt Hex Flghd 5/16-18 x 2-1/4
Bolt Hex FIghd 5/16-18 x 1-1/2
Bushing Bellcrank
Washer 13/32 x 2 x 10 Ga.
Bolt Hex Hd 5/16-18 UNC x 1
Washer Srrted 5/161D x 1.125
Bolt Shoulder 5/16-18 U_c - 2A
Bracket Shift Mount
Hub Tapered Flange Shft Lt
Washer 29/32 x 1-1/4 x 16 Ga
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5
Nut Crownlock 1/4-20 Unc
Bolt Hex Fin 1/4-20 Uric x 1 Gr 5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bracket Support Shift CRD
Bolt Shoulder 5/16-18 x .561
Plate Fastening Cross Shf. StltJ
CRD
Screw Thdrol 3/8-16 x 1/2
Shaft Asm Shifter Frt CRD
Bracket Hydro Bypass CRD
Washer Lock 1/4
Spring Bypass CRD
Washer 7/32 x 1/2 x 16 Ga
Keeper Flat Idler
Keeper Belt Idler
Washer Sintered
Pulley Flat Idler
Bracket Idler Ground Drive CRD
Keeper Belt 2.5"OD V-Idler CRD
Pulley V-Idler 2.50"OD CRD
Scr Hexwsh Thdrol 3/8-16 x 2-3/4
Link shift CRD Hydro 0650
Hub Tapered Round CRD
Screw Thdrol 3/8-16 x 1-1/4
Bushing Snap Split BIk
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
REPAIR PARTS
TRACTOR -- MODEL NUMBER 944.609150
STEERING ASSEMBLY
_41
t _ _
,';"------42
s7-----_ I
g::::::
I
62 44
/
40
_29
47
/
68
11
4O
6
67
43
/
/ /
II
60
4O
REPAIR PARTS
TRACTOR - - MODEL NUMBER 944.609150
STEERING ASSEMBLY
KEY PART
NO. NO, DESCRIPTION
1 139768
2 137094
3157479
4 157478
5 6266H
6121748X
7 19272016
8 12000029
10 154432
11 STD551137
13 167118
15 73901000
17 156546
18 57079
19 160395
22 165857
23 165851
25 154406
27 136874
29 17490612
32 137347
36 155099
37 152927
38 139769
39 19133808
40 STD541537
41 100711L
42 145054
43 121749X
44 153720
46 121232X
47 6855M
51 73800500
54 74780520
62 167902
63 74780616
65 154780
66 154404
67 74781044
68 154429
74 109850X
75 109851X
76 137156
77 73700600
78 73360600
79 19132012
80 74950612
Whee_ Steering
Axle Front Casting Machined
Spindle Asm LH
Spindle Asm RH
Bearing Race Thrust Harden
Washer 25/32 X 1-5/8 X 16 Ga
Washer 27/32 X 1-1/4 X 16 Ga
Ring Klip #t5304-75
Link Drag Extended Cast
Washer Lock HWHlcl Spr 3/8
Bearing Axle STLT/GT
Nut Lock Flange 5/8-11 Unc
Shaft Asm Strg
Washer Thrust 515x 750x 033
Support Shaft
Screw Hex Wshhd Torx
_haff ._m Pitfman
Bracket Steering
Gear Sector
Screw Thdrol 3/8-16x3/4 Ty-tt
Rod Asm Tie Ball J Adj
Bushing Strg
Screw
Insert Cap Strg Wh
Washer 13/32 x 2-3/8 x 8 Ga
Lock nut
Adaptor Wheel Strg
Boot Steering
Washer 25/32 X 1 1/4 X 16 Ga
Extention Steering Non-Adjust
Cap Spindle Fr Top BIk
Fitting Grease
Nut Lock Hx W/Ins 3/16-18 Unc
Bolt Fin Hex 5/16-18 Unc x 1 1/4
Kit, Steering Assembly Svc
Bolt Fin Hex 3/8-16 Unc x 1 Gr 5
Spacer Axle
Bearing Arm Pittman
Bolt, Fin Hex 5/8-11 UNC x 2-3/4
Axle, Brace
Joint Asm Ball Rh
Joint Asm Ball Lh
Rod Tie Ball J Adj
Nut Hex Jam 3/8-24 Unf Lh
Nut Hex Jam 3/8-24 Unf
Washer 13/32 x 1 1/4x 12 Ga
Bolt Hex Nylon 3/8-16 x3/4
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
REPAIR PARTS
TRACTOR - -MODEL NUMBER 944.609150
SEAT ASSEMBLY
8
12
5
22
KEY
NO.
1
2
5
7
8
9
10
11
12
13
PART
NO.
140123
140551
145006
124181X
17490616
19131614
155925
166369
121246X
121248X
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Seat
Bracket Pivot Seat 8 720
Clip Push-In
Spring Seat Cprsn 2 250 BIk Zi
Screw Thdrol 3/8-16 X 1 Ty-tt
Washer 13/32 X 1 X 14 Ga.
Pan Seat
Knob Seat Adj. Wingnut
Bracket Mounting Switch
Bushing Snap BIk Ny150 Id
14 72050412 Bolt Rdhd Sqnk 1/4-20x1-1/2
15 134300 Spacer Split 28x .96 Zinc
16 121250X Spring Cprsn
17 123976X Nut Lock 1/4 Lge Fig Gr 5 Zinc
21 153236 Bolt Shoulder 5/16-18 Unc
22 STD541431 Nut Hex LockW/Ins 5/16-18
24 19171912 Washer 17/32 X 1-3/16 X 12 Ga.
25 127018X Bolt Shoulder 5/16-18 X 62
NOTE: All component dimensions given
1 inch = 25.4 mm in U.S. inches
42
REPAIR PARTS
TRACTOR -- MODEL NUMBER 944.609150
DECALS
24
20 14
14
22 21 19
18 10
12
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
2 165388
3 163200
4 163202
5 168322
7 168864
9 163204
10 149517
11 107339X
12 101892X
14 163250
17 156993
Decal Hp Engine 18 137259
Decal Hood Rh 19 166962
Decal Hood Lh 20 166960
Decal Fender Automatic 21 166286
Decal Belt Schematic 36" Sears 22 169312
Decal Craftsman 23 168952
Decal Bat Dan/Poi E/Fr 24 157140
Decal Mower Cut Finger -- 138311
Decal Brake/Clutch FJFr -- 157199
Decal Dash Pnl B&S 15.5 Turbo -- 168558
Decal Saddle Oper Inst Hydro E/F -- 168559
11
DESCRIPTION
Decal Warning Multi Language
Decal Console Hydro CRD White
Decal Bypass Fender CRD
Decal Deck Sch 92 CRD
Decal Replacement Parts
Decal Bagger/Discharge CRD
Decal Fender Danger EiF Lt
Decal Lift Handle
Pad Footrest
Manual Owners (English)
Manual Owners (French)
WHEELS & TIRES
2_5,8 4,10
7
11
• KEY PART
NO. NO. DESCRIPTION
1 59192
2 65139
3 106222X
4 59904
5106732X427
6278H
7 9040H
8 106108X427
9 138468
10 7152J
11 104757X
-- 144334
Cap Value Tire
Stem Value
Tire F Ts 15 X6 0 - 6Service
Tube Inner Front #35060
Rim Asm 6"front White Service
Fitting Grease
Bearing Flange
Rim Asm 8"rear White Service
Tire R Ts 20 x 8-8 Service
Tube Rear 9 5 X 8 Service
Cap Axle BIk 1 50 × 1 00
Sealant, Tire (10 oz. tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
REPAIR PARTS
TRACTOR --MODEL NUMBER 944,609150
ENGINE
3
72 62
I
31
33
37
29
\
OPTIONAL EQUIPMENT I
Spark Arrester
81 13 4
23
/
44
REPAIR PARTS
TRACTOR --MODEL NUMBER 944,609150
ENGINE
KEY PART
NO. NO. DESCRIPTION
1 162157
217720410
.......
4 137352
13 165291
14 13280324
15 13200300
16 STD551237
23 159880
29 137180
31 109202X
32 158990
33 123487X
35 17490512
37 137040
38 .......
44 17490412
46 19091416
62 10040500
72 71070512
78 17490620
81 128861
Control, Throttle/'Choke
Screw Hex Thd Cut 1/4-20 x 5/8
Engine (See Breakdown) B&S 28U707-1175-E1
Muffler, Exhaust
Muffler Gasket
Nipple, Pipe
Elbow, Standard 90°, 3/8-18 NPT
Washer, Lock Ext tooth 3/8
Shield, Browning/Debris Guard
Arrester, Spark
Tank, Fuel
Cap Gauge, Fuel
Clamp, Hose BIk
Screw Thdrol 5/16-18 x 3/4
Line, Fuel
Plug, Oil Drain (Order From Engine Manufacturer)
Screw Hexwsh Thdrol 1/4-20 x 3/4
Washer 9/32 x 7/8 x 16 Ga
Washer Lock Hvy Hlcl Spr 5/16
Screw Hex Hd Cap 5/16-18 x 3/4
ScrewThdrol 3/8-16 x 1-1/4
Nut Flange 1/4-20 Starter Nut
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
REPAIR PARTS
MOWER LIFT
TRACTOR - - MODEL NUMBER 944.609150
27
37
41
25 24 23
49
30
2
65
/
!
I.
4
7
8
19
13----_
13
20 .I,_0 161718 20
_\ 15 20
.y 15
46
REPAIR PARTS
TRACTOR - - MODEL NUMBER 944,609150
MOWER LIFT
KEY PART
NO. NO. DESCRIPTION
1 159460
2159471
3105767X
4 STD581062
5 19211621
6 120183X
7 125631X
8 122365X
11 165829
12 165831
13 STD624008
15 127218
16 73350800
17 130171
18 73680800
19 139868
20 163552
23 110807X
24 19131016
25 2876H
26 STD560907
27 126971X
28 73350600
29 138057
30 150233
31 140302
32 73540600
36 155097
37 123935X
38 17490512
40 19112410
41 123934X
49 145212
50 110452X
Wire Asm Ir_er W/Plunger
Shaft Asm Lift
Pin Groove
E Ring #5133-62 .
Washer 29/32 x 1-1/4 x 21 Ga.
Bearing Nylon BIk .629 ID
Grip Handle Fluted
Button, Plunger
Link Lift Lh CRD
Link Lift Rh CRD
Retainer Spring
Link Front
Nut Jam Hex 1/2-13 Uric
Trunnion BIk Zinc
Nut Crownlock 1/2-13 Unc
Arm Suspension Rear
Spring Retainer
Nut Special
Washer 13/32 X 5/8 X 16 Ga
Spring
Pin Cotter 3/32 x 1/2
Rod Adjust Lift
Nut Hex Jam 3/8-16 Unc
Knob Infinite 3/8-16 Unc Black
Trunnion Infinite Height
Bearing Pvt. Lift Spherical
Nut Lock 3/8-24
Pointer Height Indicator
Plug Hole
Screw Thdrol 5/16-18 x 3/4
Washer 11/32 x 1-1/2
Scale Ind Height BIk
Nut Hex Flange Lock
Nut Push Phos & Oil
NOTE: All component dimensions given in U.S. inches
1 inch =25.4 mm '
47
REPAIR PARTS
TRACTOR --MODEL NUMBER 944.609150
MOWER DECK
44 26
19
124
131 11
33
i
io
i
! 18
118
21
35
119
117
116
46
45
16
8/
48
REPAIR PARTSREPAIR PARTS
TRACTOR - - MODEL NUMBER 944.609150
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 165552
272140506
3 165569
4165558
54939M
6 165557
8 850857
9 10030600
10 140296
11 165560
12 129895
13 137645
14 128774
15 110485X
16 165561
17 72140610
18 72110608
19 132827
20 165484
21 73680500
22 165243
23 165446
24 165242
25 165244
26 165237
27 165568
28 165567
30 157722
31 129963
Housing Asm. Weldment 32 153531
Bolt Rdhd Sqnk 5/16-18 Unc x 3/4 33 137266
Bracket Asm. S-Bar Chass 92 CRD 34 165239
Bracket Bar Sway Deck 92 CRD 35 165238
Retainer Spring 36 "146763
Bar Sway 92 CRD 37 19131316
Bolt 3/8-24 x 1.25 Gr8 Patched 40 73680600,
Washer Lock Hvy 3/8 Unplated 44 165724
Washer Hard Blade Mower vented 45 165556
Blade 3-1 Lh 92 CRD 46 137729
Bearing Ball #6204 (Mandrel) 55 !65"445
Shaft Asm. W/Lower Bearing 56 122052X
Housing Mandrel Vented (Machd) 61 165945
Bearing Ball Mandrel 68 165555
Blade 3-1 Rh 92 CRD 69 165482
Bolt Carriage 3/8-16 x 1-1/4 84 156085
Bolt Rdhd Sqnk 3/8-16 x 1 Gr5 116 137644
Bolt Shoulder 5/16-18 Thd Form 117 133957
Bolt 3/8-24 x 1.25 Gr8 Ptch Lhthd 118 73930600
NutCrown Lock5/16-18 119 19121414
Bracket Idler Sprt RR 92 CRD 124 72110612
Bracket Idler Sprt RF 92 CRD 128 153390
Bracket Suspension LF 92 CRD 130 72110506
Bracket Suspension RF 92 CRD 131 165661
Brace Support Susp Frt CRD 130794
Bracket Asm. Susp RR 92 CRD 165579
Bracket Asm. Susp LR 92 CRD
Screw Thd Rolling Washer Head
Washer Spacer Mower Vented -- 165578
NOTE: All component dimensions given
1inch = 25.4 mm
Mandrel Pulleys36 &46
Nut Fig Top Lock Cntr B 9/16
Bracket Gauge Wheel Lf 92 CRD
Bracket Gauge Wheel Rf 92 CRD
Pulley Idler V-Groove Dim 4,25
Washer 11/32 x 13/16 x 16 Ga
Nut Crownlock 3/8-16 Unc
Cover Mandrel Lh 92 CRD
Cover Mandrel Rh 92 CRD
Screw Thd Roll 1/4-20 x 5/8
Arm Idler 92 CRD
Spacer Retainer PM Mower
Spring Tension Belt
Hex-Belt 92 Mower 105AA
Shaft Asm W/Lwr Brg Rh Thd CRD
Keeper Belt Idler
Bolt Shoulder
Wheel Gage Wide
Nut Centerlock 3/8-16 Unc
Washer 3/8 x 7/8 x 14 Ga.
Bolt Carr Sh 3/8-16 x 1-1/2 Gr5
Washer Felt
Bolt Rdhdsqnk 5/16-18 Unc x 3/4
Chute Bagger CRD 92cm
Mandrel Asm Service
Mandrel Asm CRD Lh Threads
SVC
Deck Mower Complete
i_ U.S. inches
49
REPAIR PARTS
TRACTOR--MODEL NO. 944.609150
BAGGER
34
15
/33
8
\
z_
r
f_
26
18
--_- °/_21
50
REPAIR PARTS
TRACTOR--MODEL NO. 944.609150
BAGGER
KEY PART
NO. NO. DESCRIPTION
1165249
272140416
3 123976X
4 165693
5 74981024
6 74981032
7 73401000
8 165715X558
9 72140418
10 165716
11 165719
12 165735
13 72110606
14 74520640
15 4939M
16 73900600
17 7214O5O6
18 19112016
19 73800500
20 165736
21 169113
22 165781
23 165782
24 165783
25 165784
26 165785
27 165786
28 165787
29 165839
30 72140410
31 4497H
32 126875X
33 165571
34 165570
35 165572
Tube Handle Bagger CRD
Bolt Carriage 1/4-20 x 2.0 Gr.5
Nut Lock 1/4 Lge Fig Gr. 5 Zinc
Handle Grab Plastiq Black
Screw Pan Head #10-24 x 1.50 BIk
Screw Pan Hd
Nut Wiz Lock Hex Serr/Hd 10-24
Cover Bagger: Plastic CRD
Boit Carriage 1/4-20 x 2,25d x Gr.5
Support AsmWldmnt Bagger CRD
Bracket Support Upper Bag CRD
Bracket Pivot Bagger Lh CRD
Bolt Rdhd Sht Sqnk 3/8-16 x 3/4
Bolt Hex 3/8-16 x 2-1/2 Gr.5
Retainer Spring
Nut Lock Fig 3/8-16 Unc
Bolt Rdhd Sht Sqnk 5/16 -18 Unc x 3/4
Washer 11/32 x 1.25 x 16 Ga.
Nut Lock Hex W/Ins 5/16-18 Uric PI
Bracket Pivot Bagger RH CRD
Bag Asm CRD
Bracket Side Bagger CRD
Tube Upper Bagger CRD
Tube Pivot Bagger CRD
Tube Front Bagger CRD
Tube Lower Bagger CRD
Grommet Extruded Cut1/8
Grip Handle Black
Plate Stop Bagger handle CRD
Bolt Carriage 1/4-20 x 1-1/4 Gr.5
Retainer Spring 1" Zinc/Cad
Rivet Rd Hd Drilled 3/8 Dia
Plug Mulcher
Handle Mulcher
Pin Mulcher
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
51
REPAIR PARTS
TRACTOR --MODEL NUMBER 944,609150
HYDRO GEAR TRANSAXLE - MODEL NUMBER 331-0650
58
23
4X
27
18
19 25
_'_ \ 53 52
90
91
135
136
137
52
REPAIR PARTS
TRACTOR --MODEL NUMBER 944.609150
HYDRO GEAR TRANSAXLE -MODEL NUMBER 331-0650
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1 142930 RmHousing, Lower 43 142884
2 169049 Assembly, Upper Housing 44 150829
52 142991
3142932 Sea_ - Lip 53 142961
4 142928 Ring- Wire Retaining 56 .142963
5 142933 Ring- Retaining
6 142934 Bearing- Shaft Ball 57 150797
58 142964
7142935 Bearing - C_ad_e
8 150771 Bearing- Thrust 30x52x13 59 142965
62 142966
9 142937 Swashplate - Variable
13 169050 Block -Cylinder Ass'y 63 142967
64 142920
14 149939 Arm- Trunnion 68 142969
15 142940 Seal- Lip 69 161134
17 142941 Guide- Slot 83 169053
18 150772 Shaft -Motor 85 150806
19 150773 Bearing - Thrust 42x68x16 88 142973
23 142944 Block - Cylinder (Motor) 89 142974
24 142945 Seal - Lip 10x25x7 90 142975
25 142946 Actuator -Bypass 91 169054
26 169051 Centersection Ass'y 92 142977
27 142948 Seal - Lip 26x42x8 93 142978
28 142949 Ring- Retaining 96 169055
29 142950 Washer- 26x35xl 97 169056
30 150787 By.pass Plate
34 142951 Oil Filter Element 111 169057
119 142980
35 142952 Arm - Bypass 134 142885
36 142953 Ring- Retaining 135 142886
37 169052 Arm- Brake 136 169058
38 142955 Pin-Actuating 137 161175
39 150777 Bolt - 5/16-18xl-3/4 139 150775
40 150778 Nut - Hex Lock 5/16-24 Unjc
41 142958 Brake Rotor/Stator Kit 140 150776
Washer - 7/16x7/8x0.060
Differential Ass'y
Washer - 3/4xl .SxO.13
Seal -0.75xl .25x0.250
Shaft - Input
Bolt - 3/8-24x2.5
Bolt- 1/4-20xl ,38
Pin - 0.50dx 0.43 Idx0.750
Arm - Control
Puck - Dampener
Set Screw
Spring
5/16-24 Stud
Jack Shaft/Pinion Gear
Jack Shaft
Capserew 6mx20 Lg
Washer 7/16xl xO.6
Sleeve Bearing
Seal - Lip0.75x1.00x0.158
Spring - Block
Washer - Block Thrust
Bushing - Vent
Vent
Vent
Spacer
Castle Nut -5/16-24
Cotter Pin
Extension Spring
Screw - 10-32xl/2
Compression Spring
Nut - Hex 5/16-18
NOTE: A_ component dimensions given in U.S, inches
1inch = 25.4 mm
53
REPAIR PARTS
TRACTOR --MODEL NUMBER 944,609150
BRIGGS ENGINE -MODEL NUMBER 28U707, TYPE NUMBER 1175-E1
REQUIRES SPECIAL TOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL.
1022
914_
3O6
1033 VALVE OVERHAUL KIT
617 0868_
1022
30j
654 _337
635
6170
307_
o
15
20
I 1010 LABEL KIT I
I1058 OWNER'S MANUAL
)
718_
10_
54 _
761
1758I
54
REPAIR PARTS
TRACTOR -- MODEL NUMBER 944.609150
BRIGGS ENGINE - MODEL NUMBER 28U707, TYPE NUMBER 1175-E1
968
467
167
423
.-'1
J
445
976
127<
751711
996 _
176
616
4r REQUIRES SPECIAL TOOLS TO INSTALL.
SEE REPAIR INSTRUCTION MANUAL.
LMTICARBURETOR
PART NUMBER 142
LOCATIONS
|138_4.4 _
"(I_" 117
THIS CARBURETOR SERVICES BOTH CHOKE-A-MATIC
AND MANUAL CHOKE SYSTEMS
121 CARBURETOR OVERHAUL KIT
i i
I04_ 1270 267_ ,87® ,5
634A 117 _) 188
634___ 142 _
13 ....
141A1
634Ac_
, 358 ENGINE OVERHAUL GASKET SET
524@
oo, r
240_
614 _
404
s®
562 _
265 _
267
55
REPAIR PARTS
TRACTOR - - MODEL NUMBER 944.609150
BRIGGS ENGINE -MODEL NUMBER 28U707, TYPE NUMBER 1175-E1
797A
269 270
813_
501 _, 493_
526_ \
524
1005
729
48
934_
1006 @
729A 9
697
30,_
305
1119
74
363
668
75
1051 _"
783 _
726
I 1036 LABEL- EMISSION
56
REPAIR PARTS
TRACTOR -- MODEL NUMBER 944.609150
BRIGGS ENGINE - MODEL NUMBER 28U707, TYPE NUMBER 1175-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 496412
2 399265
3391O86
4 494238
5691165
7273280
8 495735
9 27803
16 94621
12 271916
271997
271996
13 94728
15 94239
16 495162
20 291675
23 693556
24 222698
25 499284
499288
499292
499296
26 495854
495852
495851
495855
27 263129
28 498319
498320
29 494504
495490
32 94695
32A 94648
33 495856
34 495857
35 262811
35 262811
37 224502
40 224641
43 490815
45 262411
46 496884
48 496050
50 690193
51 273650
54 95160
73 494439
74 94832
75 224061
78 93705
87 491323
93 281346
94 498030
95 94098
Cylinder Assembly 98 495800
Bushing/Seal Kit 104 231789
,k Seal-Oil 105 231855
Sump-Engine 106 231854
Head-Cylinder 108 224558
-A-+Gasket-Cylinder Head 108A 224540
Breather Assembly 117. 232118
Gasket-Breather 121 690191
Screw (Breather Assembly) 125 499153
Gasket-Crankcase (.015" Thick, Std.) 127 -- ----.
_r Gasket-Crankcase (.005" Thick) 130 224539
_t Gasket-Crankcase (.009" Thick) 131 494379
Screw (Cylinder Head) 133 494381
Plug-Oil Drain 137 281165
Crankshaft 141 495097
,h Seal-Oil 141A 495931
Flywheel (Includes Steel Pinion Gear) 142 232117
Key-Flywhee_ 146 94196
Piston Assembly (Std.) 165 693148
Piston Assembly (.010 =O.S.) 167 281051
Piston Assembly (.020. O.S.) 176 281106
Piston Assembly (.030 O.S.) 186 493496
Ring Set, Piston (Std.) 187 298049
Ring Set (.010 =O.S.) 188 94098
Ring Set (.020 'O.S.) 192 492160
Ring Set (.030 "O.S.) 202 262767
Lock-Piston Pin 209 260695
Pin-Piston (Std.) 216 262766
Pin Assemb_-Piston (.005" O.S.) 222 495611
Rod-Connecting (Std.) 227 493935
Rod-Connecting (.020 U.S.) 231 94620
Screw (Connecting Rod)(1-7/8") 232 262785
Screw (Connecting Rod)(1-5/8") 238 262836
Valve- Exhaust 240 394358
Valve, Intake 258 95167
Spdng, Intake Valve 265 221535
Spring, Exhaust Valve 267 93496
Guard-Flywheel 268 65616
Retainer, Valve
Governor-Oil Slinger 269 26633
Tappet, Valve 270 63426
Cam Gear 271 290568
ShodBIock 276 281164
Manifold, Intake 287 94903
,tr•4, Gasket-intake 304 496280
Screw (Intake Manifold) 305 94786
Screen-Rotating ° 306 224696
_/crew (Rotating Screen) 307 94930
asher(Flywheel)
Screw (Flywheel Guard)
Seal,Governor Shaft
• Bushing-Throttle Shaft
Kit-Idle Adjustment
• Screw (Throttle Valve)
Kit-IdleSpeed
•Pin-FloatHinge
•Valve-FloatNeedle
•Seat-Inlet
Valve-Choke(LMT 155)
Valve-Choke(LMT 154)
•Jet, Main
CarburetorOverhaulKit
Carburetor
• Plug-Welch (Sold in KitOnly)
Valve-Throttle
Throttle Shaft Kit
Float-Carburetor
O4, Gasket-Float Bowl
Choke Shaft Kit (LMT 156)
Choke Shaft Kit (LMT 154)
• Nozzle-Carburetor
Key-Timing
Nut (Ring Gear)
Seal-Air Cleaner Stud
"_-O-Ring Seal (Air Cleaner Base)
Connector-Hose
Line-Fuel(Cutto RequiredLength)
Screw(Choke Valve)
Adjuster, RockerArm
Link-MechanicalGovernor
Spring,Governor
Link-Choke
Bracket,Control
Lever-Governor
Screw (Control Bracket)
Spring-Link
Cap, Valve
Filter-Fuel
Screw (EngineSump)
Clamp-Casing
Screw (Casing Clamp)
Casing-ControlWire (Cutto Required
Length)
Wire-Control(Cut to RequiredLength)
Nut (ControlWire Casing)
Lever-Control
O41,SealingWasher
Screw (Oil FillTube)
Housing-Blower
Screw(BlowerHousing)
Shield,Cylinder
Screw(CylinderShield)
RPM Settings: Low Speed: 1900-2100
High Speed: 3000-3200
-h- Included in Gasket Set, Ref Number 358.
• Included in Carburetor Kit, Ref Number 121.
Included in Carburetor Gasket Set. REI Number 977.
+ Included in Value Overhaul Kit, Ref Number 1033.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
57
REPAIR PARTS
TRACTOR -- MODEL NUMBER 944.609150
BRIGGS ENGINE - MODEL NUMBER 28U707, TYPE NUMBER 1175-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
309 693551 Motor-Starter(For Steel Ring Gear 758 692423 Counterweight
Only) 759 230787 Pin-Counterweight
310 94003 Boll (Starter Motor) 761 94593 Screw ICounterweight)
311 497608 Brush Set 783 693713 Gear-Pinion
333 495859 Armature, Magneto 789 497708 Hamess, Wiring
334 94731 Screw (Magneto Armature) 797 6931.67 Nut (Brush Retainer)
337 491055 Spark Plug 801 497626 Cap-Drive
358 691580 Engine Overhaul Gasket Set 802 497607 Cap-End
363 19203 Flywheel Puller 803 497604 .Housing-Starter
365 690227 Stud (Carburetor) 810 231828 Extension Crankshaft
383 89838 Wrench-Spark Plug 813 393514 Clamp
404 94742 Washer (Governor Crank) 830 94555 Stud-Rocker Arm
423 692129 Screw (Air Cleaner Base) 847 496415 Dipstick/Tube Assembly
445 496894 FUter-AirCleanerCartddge 851 224110 Terminal-Cable
467 493903 Knob-Air Cleaner 868 499236 4+ Seal- Valve
474 392595 Alternator 875 495862 Base, Air Cleaner
493 222934 Bracket-Mounting 877 393537 Wire-Altemetor
501 491546 Regulator 914 94863 Screw (Rocker Cover)
503 806000 Strap-Starter 934 94627 Screw (Fan Retainer)
505 231978 Nut (Govemor Lever) 947 497672 Solenoid-Fuel "
510 693699 Drive, Starter 967 272403 Filter-Pre Cleaner
513 398003 Clutch-Drive 968 281361 Cover, Air Cleaner
523 495230 Dipstick 975 495933 Bowl-Float
524 281370 _Seal-Fill Tube 977 690192 Carburetor Gasket Set
525 496113 Tube-Oil Fill 987 281166 •Seal-Throttle Shaft
526 94137 Screw (Regulator) 996 690678 Shield-Carburetor
544 497603 Armature-Starter 1005 281400 Fan-Flywheel
552 491986 Bushing-Governor Crank 1006 224413 Retainer-Fan
562 92613 Bolt (Governor Lever) 1019 496758 Label Kit
579 92278 Nut (Starter Cable) 1022 272475 ,A-+Gasket-Rocker Cover
601 93053 Clamp-Hose 1023 224552 Cover-Rocker
607 94620 Screw (Air Cleaner Base) 1026 494432 Rod-Push (Intake)
614 93306 Pin-Cotter 1026A 495136 Rod-Push (Exhaust)
616 495157 Crank-Governor 1029 224554 Arm-Rocker
617 693138 4+ O-Ring Seal (intake Manifold) 1033 691581 Valve Overhaul Kit
634 494453 •Seal & Spring Assembly (LMT 155) 1034 495248 Guide-Push Rod
634A 494455 •Seal & Spring Assembly (LMT 154) 1036 499364 Emissions Label
635 280872 Boot, Spark Plug 1051 263080 Ring-Retaining
646 224546 Brace-Air Cleaner 1058 273683 Owner's Manual
654 94010 Nut (Carburetor) 1081 270920 _O-Ring Seal
668 805402 Spacer 1090 497605 Retainer-Brush
692 262715 Spring-Detent 1091 281364 Cap-Limiter
695 693109 Screw (Ring Gear) 1119 93621 Screw(Allernator)
697 94773 Screw (Drive Cap) ---- 311707-0026,E1 Replacement Engine
711 94704 Screw (Carburetor Shield)
718 230192 Pin-Locating ' RPM Settings: Low Speed: 1900-2100
726 Gear Ring (Steel-Serviced By Ref. No. High Speed: 3000-3200
23 Only)
727 490324 Cover, Starter Drive
729 281390 Clip, Wire "klncluded in Gasket Set, Ref Number 358.
729A 691224 Clip, Wire • Included in Carburetor Kit, Ref Number 121.
732 94903 Screw (Starter Drive Cover) .Included in Carburetor Gasket Set, Ref Number 977.
733 94673 Screw ICrankshaft Extension) + Included in Value Overhaul Kit, Ref Number 1033.
741 262932 Gear-T=ming
757 213998 Link-Counterweight NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
38
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
'_T _ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.
15° MAX.
Operate your Tractor up and down the face of slopes (not
greater than 15°), never across the face. Make turns gradu-
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
SEARS
OWNER'S
MANUAL
MODEL NO.
944.609150
HOW TO ORDER
REPAIR PARTS
CRAFTSMAN+
15.5 HP
ELECTRIC START
36" MOWER
AUTOMATIC
LAWN TRACTOR
Each tractor has its own model number. Each engine has its own model
number.
The model number for your tractor will be found on the model plate
located under the seat.
The model number for your engine will be found on the blower housing of
the engine.
All parts listed herein may be ordered from any Sears Canada, Inc. Ser-
vice Centre/Department and most Retail Stores.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING
INFORMATION:
•PRODUCT -TRACTOR
• MODEL NUMBER -944.609150
• ENGINE MODEL NUMBER -28U707, TYPE NUMBER 1175-E1
•PART NUMBER
• PART DESCRIPTION
Your Sears merchandise has added value when you consider Sears has
service units nationwide staffed with Sears trained technicians.., profes-
sional technicians specifically trained to insure that we meet our pledge to
you, we service what we sell.
NEED A PART?
I
SEARS HAS ACCESS TO OVER 800,000 PARTS
WHETHER IT'S A SPARK PLUG OR LAWNMOWER BLADE.
SEARS PARTS AND SERVICE CAN SUPPLY YOU WITH
TOP QUALITY REPAIR PARTS FOR ALL YOUR PRODUCTS.
JUST CALL ONE OF THE FOLLOWING NUMBERS TO PLACE YOUR
ORDER. IF CALLING LOCALLY:
Regina - 566-5124 Montreal - 333-5740
Toronto -744-4900 Halifax -454-2444
Kitchener -894-7590 Ottawa -738-4440
Vancouver -420-8211
ALL OTHER AREAS CALL 1-800-665-4455
Sears Canada, Inc., Toronto, Ontario M5B 2B8
I
168558 4.22.99 REV. 2 RD/RAD/RD PRINTED IN U.S.A.