Carnegie Robotics 00068 Platform Module User Manual 56091197a English indd
Carnegie Robotics LLC Platform Module 56091197a English indd
Contents
- 1. Operator Manual Part 1
- 2. Operator Manual Part 2
Operator Manual Part 1
Nilfisk Liberty SC50 Instructions for use Instructions for Use Original Instructions Instrucciones de uso Mode d’ emploi 12/2017 revised 9/2018 REV B Form no. 56091197 12:58 pm, Oct 08, 2018 Model No: 56104500 (X20D), 56104501 (X20R) WARNING: The operation of this machine is strictly reserved to trained and qualified operators. A-English B-Español C-Français A - ENGLISH 9/2018 INSTRUCTIONS FOR USE TABLE OF CONTENTS Introduction................................................................................. 2 Parts and Service ...................................................................... 3 Modifications ............................................................................. 3 Name Plate................................................................................ 3 Uncrate the Machine ................................................................. 3 Transporting the Machine .......................................................... 3 Cautions and Warnings.............................................................. 4 Know Your Machine.................................................................... 8 Control Panel........................................................................... 10 Information Menu Display........................................................ 13 Autonomous Menu (Informational Messages)......................... 17 Autonomous Menu (Actions/Commands)................................ 18 Understanding Autonomy ........................................................ 19 Remote .................................................................................... 20 Prepare the Machine for Use ................................................... 21 Batteries .................................................................................. 21 Install the Batteries .................................................................. 21 Location Tag ............................................................................ 22 Home Position ......................................................................... 23 Magnetic Smartkey™ .............................................................. 24 Install the Brush (Disc System) ............................................... 25 Install the Pad (REV System) .................................................. 26 Install the Squeegee................................................................ 27 Clean Sensor Lenses .............................................................. 28 Fill the Solution Tank ............................................................... 29 Solution Tank Indicator ............................................................ 29 Detergent System Preparation (Ecoflex) ................................. 29 Detergent System Use (Ecoflex) ............................................. 30 Operating the Machine ............................................................. 32 Starting the Machine ............................................................... 32 Stopping the Machine.............................................................. 33 Training the Machine for Autonomous Mode ........................... 34 Playback of Recorded Plan, Autonomous Mode ..................... 37 Operating the Machine Manual Mode ..................................... 40 LED Status Bar Operation ....................................................... 42 Speaker Operation .................................................................. 42 After Use ................................................................................. 43 Maintenance .............................................................................. 43 Maintenance Schedule ............................................................ 43 Lubricating the Machine .......................................................... 44 Electromagnetic Brake ............................................................ 44 Charging GEL/AGM (VRLA) Batteries .................................... 45 Squeegee Maintenance .......................................................... 47 Squeegee Adjustment ............................................................. 47 Remote Battery Replacement ................................................. 48 Troubleshooting ....................................................................... 49 General Machine Troubleshooting .......................................... 49 Autonomous Mode Troubleshooting........................................ 50 Remote Troubleshooting ......................................................... 50 Fault Code Display .................................................................. 51 Fault Code History................................................................... 56 Specifications ........................................................................... 57 Accessories / Options.............................................................. 57 Material Composition and Recyclability................................... 57 Solution Flow Rates ................................................................ 57 Technical Specifications .......................................................... 58 INTRODUCTION This manual will help you get the most from your Nilfisk Scrubber. Read it thoroughly before operating the machine. Note: Bold numbers in parentheses indicate an item illustrated on pages A-8 – A-12. This machine is only suitable for commercial use, for example in hotels, schools, hospitals, factories, shops, offices and rental businesses. The Nilfisk Liberty SC50 is a battery powered floor cleaning machine. WARNING: The operation of this machine is strictly reserved to trained and qualified operators. A-2 Nilfisk Liberty SC50 - 56091197 12/2017 9/2018 INSTRUCTIONS FOR USE ENGLISH - A PARTS AND SERVICE Repairs, when required, should be performed by Nilfisk, Inc., who employs factory trained service personnel, and maintains an inventory of Nilfisk original replacement parts and accessories. Call NILFISK, INC. for repair parts or service. Please specify the Model and Serial Number when discussing your machine. MODIFICATIONS Modifications and additions to the cleaning machine which affect capacity and safe operation shall not be performed by the customer or user without prior written approval from Nilfisk, Inc. Unapproved modifications will void the machine warranty and make the customer liable for any resulting accidents. NAME PLATE The Model Number and Serial Number of your machine are shown on the Nameplate, located on the inside of the battery compartment. Date of Manufacture “Date Code” is marked on the nameplate. Date Code: A17, means January 2017. This information is needed when ordering repair parts for the machine. Use the space below to note the Model Number and Serial Number of your machine for future reference. MODEL NO. ___________________________________________________________ SERIAL NO. ___________________________________________________________ UNCRATE THE MACHINE When the machine is delivered, carefully inspect the shipping packaging and the machine for damage. If damage is evident, save the shipping carton (if applicable) so that it can be inspected. Contact the Nilfisk Customer Service Department immediately to file a freight damage claim. Refer to the unpacking instruction sheet included with the machine to remove the machine from the pallet. TRANSPORTING THE MACHINE CAUTION! Before transporting the machine on an open truck or trailer, make sure that . . . • • • • All tanks are empty. Recovery tank cover is latched securely. The machine is tied down securely - see Tie Down Locations (6) in Know Your Machine. Only use locations designated as “Tie Down Locations” to secure the machine during transport. Using any other location of the machine to tie down the machine may cause damage or injury. The machine’s electromagnetic brake is engaged (not manually overridden), see Electromagnetic Brake section if necessary. This product contains the chemical DOTE (2-ethyihexyl 10-ethyl-4,4-dioctyl-7-oxo-8-oxa-3,5-dithia-4-stannatetradecanoate; CAS number: 15571-58-1) which is listed on the candidate list of the EU REACH Regulation (1907/2006/EC). 12/2017 56091197 - Nilfisk Liberty SC50 A-3 A - ENGLISH INSTRUCTIONS FOR USE 9/2018 CAUTIONS AND WARNINGS SYMBOLS Nilfisk uses the symbols below to signal potentially dangerous conditions. Always read this information carefully and take the necessary steps to protect personnel and property. DANGER! Is used to warn of immediate hazards that will cause severe personal injury or death. WARNING! Is used to call attention to a situation that could cause severe personal injury. CAUTION! Is used to call attention to a situation that could cause minor personal injury or damage to the machine or other property. Read all instructions before using. GENERAL SAFETY INSTRUCTIONS Specific Cautions and Warnings are included to warn you of potential danger of machine damage or bodily harm. This machine is for commercial use, for example in hotels, schools, hospitals, factories, shops and offices other than normal residential housekeeping purposes. • • • • • • • • • • • • • • • WARNING! This machine shall be used only by properly trained and authorized persons. The operation of this machine is strictly reserved to trained and qualified operators. This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. While on ramps or inclines, avoid sudden stops. Avoid abrupt sharp turns. Use low speed down ramps. Observe the Gross Vehicle Weight, GVW, of the machine when loading, driving, lifting or supporting the machine. Keep sparks, flame and smoking materials away from batteries. Explosive gases are vented during normal operation. Charging the batteries produces highly explosive hydrogen gas. Charge batteries only in well-ventilated areas, away from open flame. Do not smoke while charging the batteries. Remove all jewelry when working near electrical components. Turn the machine power OFF and disconnect the batteries before servicing electrical components. Never work under a machine without safety blocks or stands to support the machine. Do not dispense flammable cleaning agents, operate the machine on or near these agents, or operate in areas where flammable liquids exist. Do not clean this machine with a pressure washer. Only use the brushes or pad driver provided with the appliance or those specified in the instruction manual. The use of other brushes may impair safety. Do not look at the laser beams used by the machine. Permanent eye damage could result. Lasers are eye-safe if viewed briefly, such as to determine that they are functioning. Do not look directly into lasers or stare at them without wearing protective laser safety glasses. Safety Lasers work to detect the presence of individuals in the area of an operating machine. Safety Lasers function only in the Autonomous Operating Mode. A-4 Nilfisk Liberty SC50 - 56091197 12/2017 9/2018 INSTRUCTIONS FOR USE ENGLISH - A CAUTIONS AND WARNINGS - CONTINUED • • • • • • • • • • • • • • • CAUTION! This machine is not approved for use on public paths or roads. This machine is not suitable for picking up hazardous dust. Do not use scarifier discs and grinding stones. Use only pads or brushes intended for floor cleaning. Nilfisk will not be held responsible for any damage to floor surfaces caused by using the wrong or improper pads or brushes. When operating this machine, ensure that third parties, particularly children, are not endangered. Before performing any service function, carefully read all instructions pertaining to that service task. After use do not leave the machine unattended where it can be accessed by others without first powering the machine off at the power switch. Power the machine OFF at the power switch and remove the magnetic SmartKey, before changing the brushes, and before opening any access panels. Take precautions to prevent hair, jewelry, or loose clothing from becoming caught in moving parts. Use caution when moving this machine in below freezing temperature conditions. Any water in the solution, recovery or detergent tanks or in the hose lines could freeze, causing damage to valves, pumps and fittings. Flush with lowtemperature windshield washer fluid. The batteries must be removed from the machine before the machine is scrapped. The disposal of the batteries should be safely done in accordance with your local environmental regulations. Do not use on surfaces having a gradient exceeding that marked on the machine. All doors and covers are to be positioned as indicated in the instruction manual before using the machine. This machine should only be used and stored indoors. The machine’s magnetic SmartKey has a built-in magnet. Do not place objects having magnetic bands (such as credit cards, electronic keys, phone cards) near the key. The built-in magnet can damage or erase the data stored on the magnetic bands. Only use locations designated as “Tie Down Locations” to secure the machine during transport. Using any other location of the machine to tie down the machine may cause damage or injury. 12/2017 56091197 - Nilfisk Liberty SC50 A-5 A - ENGLISH INSTRUCTIONS FOR USE 9/2018 CAUTIONS AND WARNINGS - CONTINUED • • • • CAUTION! Do not operate the machine in an environment exceeding 104°F (40°C). Do not operate the machine without the Bumper (18) in place. Avoid driving the machine onto stairways or escalators, into open elevator shafts, or into any area where there is a significant drop in elevation. Serious machine damage may result if it falls down stairs, escalators, or open shafts. The machine cannot climb stairs. Machine is designed for use only on flat surfaces (less than 2 degree incline). Place safety cone in front of escalators to prevent machine entry. While driving the machine manually, to develop navigational maps as part of training the autonomous function, it is the Operator’s responsibility to avoid contact with obstacles. The machine will not avoid them in the manual operating mode. There are no autonomous safety functions operating in the manual mode. CAUTIONS FOR 2-D MAPPING LASER (14) CLASS 1 LASER PRODUCT The 2-D Laser Scanner corresponds to laser class 1 (eye-safe). The laser beam is not visible to the human eye. • • • CAUTION! The use of controls, or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. Do not open the housing (opening the housing will not switch off the laser). Pay attention to the laser safety regulations as per IEC 60825-1 (latest version). A-6 Nilfisk Liberty SC50 - 56091197 12/2017 9/2018 INSTRUCTIONS FOR USE ENGLISH - A CAUTIONS AND WARNINGS - CONTINUED CAUTION! CAUTIONS FOR 2-D SAFETY LASER (17) Read the following guidelines for correct use of the 2-D Safety Laser (17) hence referred to as the UAM. Proper handling and usage will ensure the UAM to operate accordingly. GENERAL PRECAUTIONS • • • • • • • • • • • • • • • • UAM is designed to protect human begins or systems by monitoring the hazardous area. It is not designed for the protection from high speed objects or the electromagnetic radiation. Perform pre operation tests in order to verify the performance of UAM. Do not modify or disassemble UAM. Such modifications will affect the detection capability leading to injuries or death. Do not modify or disassemble UAM to maintain its housing rating. Such modifications will void the warranty. The person in charge should be qualified to operate UAM. The person must be trained, on safety requirements with necessary cautions for handling the device. The person in charge should train the user with correct installation, operation, inspection and maintenance procedures. The person in charge is responsible to ensure the proper working environment for UAM. The person in charge is responsible for the compliance with the local safety requirements, standards, rules and regulations, laws of respective nations, states or districts when UAM is used in a safety related system. UAM has been manufactured and shipped under the strict quality control. If you find any defect in the product contact the nearest distributor or sales representative. Hokuyo cannot be held responsible for the damages or failure due to misuse of the product. User should prepare test pieces for detection capability verification. The test piece should emulate the smallest object that is intended to be detected during the operation. Maximum level of homogeneous pollution for UAM to operate normally is under 30%. UAM will report error if the pollution exceeds the stated limit. Always keep the optical window in clean condition to avoid the error. Before resetting the interlock of UAM, user must ensure the surrounding is safe especially the protected area. Apply sufficient measures to ensure safety of the protected area when decommissioning UAM. Protective materials such as guards or light curtain should be used to prevent the passage to the hazardous area. UAM including its accessories are subject to change without prior notice for the improvement. UAM should be disposed as industrial waste or in accordance with the local disposal directives. SAVE THESE INSTRUCTIONS 12/2017 56091197 - Nilfisk Liberty SC50 A-7 A - ENGLISH 9/2018 INSTRUCTIONS FOR USE KNOW YOUR MACHINE As you read this manual, you will occasionally run across a bold number or letter in parentheses - example: (2). These numbers refer to an item shown on these pages unless otherwise noted. Refer back to these pages whenever necessary to pinpoint the location of an item mentioned in the text. NOTE: Refer to the service manual for detailed explanations of each item illustrated on the next 4 pages. 1 Control Panel 10 Squeegee Roller 2 Steering Wheel 11 Squeegee Assembly 3 Detergent Cartridge 12 Squeegee Cover Knobs (4) 4 LED Status Bar 13 Antenna 5 Solution Tank 14 2-D Mapping Laser 6 Tie Down Locations (3) 15 3-D Camera Lenses 7 Drive Wheel 16 Drop-Off Safety Laser (4) 8 Solution Drain Valve 17 2-D Safety Laser (2) 9 Scrub Deck 18 Bumper (NOT a lifting or tie down point) 13 15 16 14 17 18 12 16 11 A-8 10 Nilfisk Liberty SC50 - 56091197 17 12/2017 9/2018 INSTRUCTIONS FOR USE ENGLISH - A KNOW YOUR MACHINE 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Control Panel Housing / Recovery Tank Cover Recovery Tank Full Float Recovery Tank Debris Catch Tray Go Pedal Operator Presence Pedal Platform Recovery Tank Lift Handles (2) Vacuum Motor Fan Inlet Screen Rear Wheel (2) Rear Squeegee Blade Removal Latch Battery Charger Solution Solenoid Valve Solution Filter Solution Shutoff Valve Solution Pump Latch Recovery Tank Drain Hose Solution Tank Level Sight Tube Prop Rod On-Board Charger Power Cord Solution Tank Fill Port Fuse Holder Boot (Main Fuse 100 Amp) Machine Battery Connector Location Tag 20 44 27 39 22 28 43 21 23 42 36 40 37 38 24 35 34 33 32 25 41 30 31 26 29 12/2017 56091197 - Nilfisk Liberty SC50 A-9 A - ENGLISH 9/2018 INSTRUCTIONS FOR USE CONTROL PANEL SmartKey™ Reader Power Switch Horn Switch Emergency Stop Control Circuit Breaker (5 Amp) Circuit Breaker (K1) (5 Amp) Steering Motor Circuit Breaker (15 Amp) Manual Operation Indicator Solution Flow Adjustment Switch Detergent Switch Vacuum Switch One-Touch™ Scrub ON/OFF Switch Extra Pressure Switch Burst of Power Switch Speed Adjustment Knob Forward Drive Switch Reverse Drive Switch Autonomous Mode / Autonomous Menu Switch Stop Switch Record Switch Play/Pause Switch CopyCat™/Fill-In Switch Display (see Control Panel-Continued) Information Switch & Navigation Switches Magnetic SmartKey™ -Blue = User -Yellow = Supervisor AA Remote AB Remote Status Request Button Remote Status Indicators AC1 - Red LED = Machine Alarm State AC2 - Green LED = Machine Functioning Normally AD Remote Pause Button AA CB1 5A K1 CB2 5A AB AC1 CB3 15A AC2 AD A - 10 Nilfisk Liberty SC50 - 56091197 12/2017 9/2018 INSTRUCTIONS FOR USE ENGLISH - A CONTROL PANEL - CONTINUED X1 X2 X3 X4 X5 X6 X7 X8 Hour Meter (Drive Hours) [see page 13] Active Fault Codes [see page 48] Battery Charge Indicator [see page 43] X3a = Battery Charge Full X3b = Battery Charge Low Vacuum Indicator Vacuum Indicator Bar Graph FIRST = Quiet Mode SECOND = Regular Mode NONE = Off Detergent Indicator Detergent Ratio/Percentage Indicator Detergent Indicator Bar Graph FIRST = Detergent Low Mode SECOND = Detergent High Mode NONE = Off X9 Solution Flow Indicator X10 Solution Flow Rate Bar Graph FIRST = Low SECOND = Medium THIRD = High NONE = Off X11 Scrub Pressure Indicator X12 Scrub Brush Pressure Bar Graph FIRST = Regular SECOND = Heavy NONE = Off X13 Battery Low Voltage Indicator X14 Critical Fault Indicator X15 Fault Code (Critical) X44 Date Display (Year/Month/Day) X45 Time Display (Local) X46 Time Display (Coordinated Universal Time) X1 X11 X2 X12 X3 X9 X10 X3a X6 X7 X8 X4 X5 X14 X15 X3b X44 X45 X13 X46 12/2017 56091197 - Nilfisk Liberty SC50 A - 11 A - ENGLISH 9/2018 INSTRUCTIONS FOR USE CONTROL PANEL - CONTINUED X16 X17 X18 X19 X20 X21 X22 X23 X24 X25 X26 X27 X28 X29 X30 X31 X32 X33 X38 X39 X40 Recovery Tank Full Indicator Purge Indicator Emergency Stop Activated Indicator No Key Indicator Key Read Error Indicator [see Troubleshooting] Restricted User Key Indicator [see Troubleshooting] Burst of Power Indicator Solution Tank Empty Indicator Impact Lockout Indicator Autonomous Indicator Countdown Timer Go To Home Position Indicator Advancing Lines (machine in Training or Playback) X16 X22 X18 X17 X23 Playback Available Indicator Spinning Arrows / Computer Processing No Home Position Set Indicator Machine On A Plan Indicator Resume Plan Available Indicator Remove Key Indicator Save Plan Indicator Delete Plan Indicator X19 X21 X20 X38 X24 X26 X27 X28 X29 X30 X31 X32 X33 X25 X39 X40 A - 12 Nilfisk Liberty SC50 - 56091197 12/2017 9/2018 INSTRUCTIONS FOR USE INFORMATION MENU DISPLAY ENGLISH - A Y1 Menu Display Pressing the Information Switch (Y) will bring up the menu shown below which allows the operator to change machine settings and gather machine information. Use the four Navigation Arrows (Y1) (up, down, left & right) to move through the menu and the information switch to exit the menu. Menu Hours Faults Keys Options i Exit Y1 Select Menu visible with either blue (User) or yellow (Supervisor) SmartKey. Menu Level Hours Notes Displays various system hours On Time Drive Time Scrub Time CopyCat Teach Fill-In Teach CopyCat Replay Fill-In Replay Recovery Time Displays Power ON hours Displays drive (non-neutral) hours Displays scrub/brush ON hours Displays hours spent training CopyCat plans Displays hours spent training Fill-In plans Displays hours spent playing back CopyCat plans Displays hours spent playing back Fill-In plans Displays recovery/vacuum ON hours Faults** Active Faults Fault History Clear Autonomy History*** **See Fault Code Display ***Supervisor and Technician Only Displays list of active faults w/ timestamp and description Displays list of fault history w/ timestamp and description Clear autonomy fault history list Menu visible only with yellow (Supervisor) SmartKey. Keys Menu Level Notes Read Key Read the key serial number, family and type for key inserted into holder - if user key, allows supervisor to add to key list - if key is of appropriate type, allows supervisor and technician to program a supervisor key Key List Display the current approved user key list supervisor can also remove selected key from list Add Key Clear Key List Options Supervisor selectable options Language Scrub Startup Scrub Max *Default setting 12/2017 English* Italiano Deutsch Portuguese Français Español Light Heavy Last Used* Light Heavy* Menu display language Scrub level at start Maximum scrub level allowed 56091197 - Nilfisk Liberty SC50 A - 13 A - ENGLISH 9/2018 INSTRUCTIONS FOR USE INFORMATION MENU DISPLAY – CONTINUED Menu visible only with yellow (Supervisor) SmartKey. Menu Level Options Notes Supervisor selectable options SmartFlow* (proportional to speed) Fixed No* Yes Backup Beep* Beep On Beep Off Beep Off* Beep Low Beep Medium Beep High Normal Quiet Off On to Scan* Always On Always Off Red Orange Solution Solution In Rev Warning Beep Autonomy Beep Other Sounds Manual Light Obstacle Color (300,256,200,150,128,100,64,50,32,26):1 – ratio cannot be > Detergent High Detergent Low (0.3, 0.4, 0.5, 0.7, 0.8, 1.0, 1.5, 2.0, 3.0, 3.8)% – percentage cannot be > Detergent High (300,256,200,150,128,100,64,50,32,26):1 – ratio cannot be < Detergent Low Detergent High (0.3, 0.4, 0.5, 0.7, 0.8, 1.0, 1.5, 2.0, 3.0, 3.8)% – percentage cannot be < Detergent Low Detergent shown as Neutral Delay (s) Vac Off Delay (s) Vac Startup Burst Of Power (s) Fwd Speed Max (%) Inactivity Time (min) xxx:1 x.x% min = 0.5* max = 5.0 step = 0.5 min = 15* max = 25 step = 1 Full Quiet Last Used* min = 60* max = 300 step = 60 min = 50% max = 100%* step = 10 min = 5 max = 60 step = 5 default = 15 Adjust solution flow to speed, or fixed flow Leave solution on in reverse? Beep when backing up, beep always on when moving, beep off Beep when scrubbing autonomously – off, low, medium, high volume Volume of sounds (apart from horn, starting autonomy beep, and backup beep) “On to Scan” means the LED strip will be white with blue corners when the camera is attempting to read a Location Tag or a QR Code. Color of “Obstacle” chasing lights displayed on LED status bar when an obstacle is encountered Set detergent ratio for detergent low level Set detergent ratio for detergent high level Ratio or percentage Time to keep brushes on when in neutral (seconds) Time to keep vacuum on after turning off scrub system (seconds) Vacuum level at start Burst-of-power (BOP) time span (seconds) Maximum forward speed as percentage of maximum available speed in manual mode Inactivity time before putting machine in sleep mode (minutes) *Default setting A - 14 Nilfisk Liberty SC50 - 56091197 12/2017 9/2018 INSTRUCTIONS FOR USE ENGLISH - A INFORMATION MENU DISPLAY – CONTINUED Menu visible only with yellow (Supervisor) SmartKey. Menu Level Options Notes Supervisor selectable options Delete ALL PLANS? Delete ALL TAGS? Replay Only* Replay/Train Replay/Train/Delete No Add/Delete Tags* Add Tags Add/Delete Tags Yes/No Yes/No Ignore water meter? Yes/No OvrCurProt. Enabled? Yes/No Impact Action Log Only* Log & Lock Impact Level High* Low Impact detection sensitivity level. If nuisance tripping occurs (i.e. driving over a floor transition), adjust setting to low. Yes/No Whether to record the User ID in the impact log User Impact Log User ID? Date/Time/Timezone User key plan permissions -- only replay; replay and train; replay, train, and delete plans User key location tag permissions -- no permissions, can add tags, can add and delete tags Deletes all plans Delete all tags (and plans) Ignore water meter and do constant flow with no feedback loop. Allows operator to keep cleaning in autonomous or manual mode with a broken flow meter. Over Current Protection can be disabled for using the machine on certain rubber flooring where current draw is higher than expected Impact detection status Log Only – Impact is recorded Log & Lock – Impact is recorded and User is locked out of scrub functions (Display shows (X24)) until machine is reset with a Supervisor key. Set the date, time and timezone Timezone Hour Minute Second Year Month Day Choose timezone that matches machine’s location Set current time, hours in 24-hour format Set current time minutes Set current time seconds Set current year Set current month Set current day *Default setting 12/2017 56091197 - Nilfisk Liberty SC50 A - 15 A - ENGLISH 9/2018 INSTRUCTIONS FOR USE INFORMATION MENU DISPLAY – CONTINUED Menu visible with either blue (User) or yellow (Supervisor) SmartKey. Menu Level System Notes A1 Firmware Rev A8 Charger F/W A1 Serial Number A5 Compute A5 Platform A5 Safety E5 Camera 2D Map Laser Display current firmware revision Display current charger firmware revision Display PCB serial number from factory Display current autonomy Compute box firmware Display current autonomy Platform box firmware Display current autonomy Safety box firmware Display current Camera firmware Display current Mapping Laser firmware Display list of impact events with max value, timestamp and user id (only if enabled) - single item view will show max values for each axis (x,y,z) Impact Log** CRL Wireless Update** Network Status IP Address QR String Go to menu for wireless update of autonomy firmware Is network up, or down (down includes an error number) IP Address of machine, shown as 123.456.789.666 QR string scanned in from “Scan QR Code” menu command Autonomy Create Location Tag*** Creates the first locatoin tag Scan new locatoin tag*** Adds a new location tag Delete current tag #NNN*** Deletes the current tag NNN (deletes all plans) Delete next seen tag*** Deletes the next tag scanned Delete this plan*** Deletes the plan the machine is currently on Change Location Tag Forget the current tag and scan for a known tag **Only visible with yellow (Supervisor) SmartKey. ***Only visible to blue User key if permission is granted by Supervisor. A - 16 Nilfisk Liberty SC50 - 56091197 12/2017 9/2018 INSTRUCTIONS FOR USE ENGLISH - A AUTONOMOUS MENU (INFORMATIONAL MESSAGES) Pressing the Autonomous Mode / Autonomous Menu Switch (S) will bring up a menu of information and/ or actions the operator can take at that particular point in time (menu will vary depending upon what the machine is currently doing, where it’s located and what is allowed). Use the four Navigation Arrows (Y1) (up, down, left & right) to move through the menu and the information switch to exit the menu. The table below shows informational messages, the table on the next page shows actions that can be taken directly from the menu. Machine State Appears on Display Autonomous Menu During startup (X25) & (X26) Autonomy is booting up …[countdown timer] Manual mode available After startup, autonomy has failed to boot up. Active Fault Code Autonomy Unavailable Autonomy not responding Manual mode only While operator is training a CopyCat plan (X25) & (X28) While operator is training a Fill-In plan (X25) & (X28) While machine is playing back a CopyCat plan (X25) & (X28) While machine is playing back a Fill-In plan (X25) & (X28) After training a new plan, machine needs time to compile/save the plan (X25) & (X30) Autonomy compiling a plan If you move the machine, it will become lost and need to see a tag when done At the start of a plan (X29) At start: Within the resume area of a paused plan (X33) Continue: Not on a trained plan Manual Mode Display No plan: At the start of a plan but unable to play the plan (X13) LOW BATTERY No Autonomy functions Training a copycat n or to end Press yy to pause Press Training a fill-in n or to end Press yy to pause Press Playing back a copycat n to stop Press yy to pause Press Playing back a fill-in 12/2017 n to stop Press yy to pause Press yy to replay yy to resume make new plan 56091197 - Nilfisk Liberty SC50 A - 17 A - ENGLISH 9/2018 INSTRUCTIONS FOR USE AUTONOMOUS MENU (ACTIONS/COMMANDS) Pressing the Autonomous Mode / Autonomous Menu Switch (S) will bring up a menu of information and/ or actions the operator can take at that particular point in time (menu will vary depending upon what the machine is currently doing, where it’s located and what is allowed). Use the four Navigation Arrows (Y1) (up, down, left & right) to move through the menu and the information switch to exit the menu. The table below shows actions that can be taken directly from the menu, the table on the previous page shows informational messages. Machine State No home tag set Machine is disoriented Appears on Display Autonomous Menu Need to set home tag! Create home tag (X31) (X27) Back Select Tag:0 . . * Lost, show me a tag! Set new home tag Delete next seen tag Back On a trained plan (X25) & (X32) Back Not on a trained plan Manual Mode Display Back Nilfisk Liberty SC50 - 56091197 Tag:0 . . * Select No plan: make new plan Set new home tag Delete current tag #4** Delete next seen tag Become lost *Tag: 0 . . moving “0” indicates that machine is actively scanning for a location tag. **Tag: “x” where “x” is the location tag ID number. A - 18 Select On plan: make new plan Delete this plan Select Tag:4** 12/2017 9/2018 INSTRUCTIONS FOR USE ENGLISH - A UNDERSTANDING AUTONOMY The Nilfisk Liberty SC50 can function autonomously meaning that it functions (operates) on its own, without operator involvement. The machine can be trained to clean an area independently and actively maneuver around certain obstacles. Components that make up the Autonomy system, and their basic function, include the following (shown in Figure 1-1): • 3-D Camera (45) - provides a three-dimensional image of the area in front of the machine. • 2-D Mapping Laser (14) - provides detection of obstacles in front of and to the left of the machine. • Drop-off Safety Lasers (16) - detect drop-offs, or major changes in floor elevation. • 2-D Safety Lasers (17), located at front corners of machine – aides in collision prevention and presence detection in the area of an operating machine. • Remote (AA). This allows the exchange of status information between the operator and the machine. • Autonomy Box (46). This is the primary computer for safety during operation.* • Computer software Interface, (not shown). Defines how the autonomous control system interfaces with machine control software and control system. FIGURE 1-1 45 AA 16 46 14 17 17 *NOTE This equipment is approved for this application by the Federal Communications Commission (FCC). FCC ID: 2AMDR00068. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to pro-vide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. *NOTE This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not in-stalled and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: —Reorient or relocate the receiving antenna. —Increase the separation between the equipment and receiver. —Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. —Consult the dealer or an experienced radio/ TV technician for help. 12/2017 56091197 - Nilfisk Liberty SC50 A - 19 A - ENGLISH 9/2018 INSTRUCTIONS FOR USE REMOTE The battery-powered Remote (AA) (shown in Figure 1-2) is a hand-held device that provides two-way communication when the machine is operating autonomously. Normally it is used when the machine is operating some distance from the operator, and they cannot see or hear it. NOTE Remote is approved for this application by the Federal Communications Commission (FCC). FCC ID: 2AMDR00069. This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications to this device, not expressly approved by the party responsible for compliance, could void the user’s authority to operate the equipment. FIGURE 1-2 AA Start-up Check 1. Remote will flash both LEDs (AC1 & AC2) and beep, when the machine is powered ON to indicate machine and remote are properly paired together. While the machine is operating in autonomous mode there are three interactions the operator can have with the machine through the remote. 1- The remote can communicate to the operator by sending alerts using the LEDs and audible beeps 2- User can request machine status information. 3- User can use the remote to pause the playback of a plan while operating autonomously. AB AC1 AC2 AD Remote Status Guide Button Pressed Response Seen Flashes red (left LED) (AC1) Machine Mode Unexpected exit out of autonomy Beeps N/A Flashes red & green (left & right LED) (AC1 & AC2)) Plan playback is complete Beeps Solid green, 5 seconds after pressed (AC2) Remote is transmitting Machine is off or out of range if no response is seen within 5 seconds of press Signal received, in Autonomous Solid red, 5 seconds after pressed (AC1) Signal received, in Manual Machine stops Machine has been paused in autonomous mode - Machine playback cannot be restarted via the remote. Return to the machine with SmartKey to restart. Machine was in alarm mode, alarms have now been turned off - Return to the machine with SmartKey and clear the error. Green flash when pressed (AC2) (AB) Beeping stops (AD) A - 20 Nilfisk Liberty SC50 - 56091197 12/2017 9/2018 INSTRUCTIONS FOR USE ENGLISH - A PREPARE THE MACHINE FOR USE BATTERIES If this machine shipped with batteries installed do the following: • Check that the batteries are connected to the machine. • Press the Power Switch (B) to power ON machine and check the Battery Indicator (F8). If the gauge is completely filled the batteries are ready for use. If the gauge is less than full the batteries should be charged before use. See the “Charging the Batteries” section. • IMPORTANT!: IF YOUR MACHINE HAS AN ONBOARD BATTERY CHARGER REFER TO THE OEM PRODUCT MANUAL FOR INSTRUCTIONS REGARDING SETTING THE CHARGER FOR BATTERY TYPE. If this machine shipped without batteries installed do the following: • Consult an Authorized Nilfisk dealer for recommended batteries. • Install the batteries by following the instructions below. • IMPORTANT!: THIS MACHINE HAS AN ONBOARD BATTERY CHARGER REFER TO THE OEM PRODUCT MANUAL FOR INSTRUCTIONS REGARDING SETTING THE CHARGER FOR BATTERY TYPE. INSTALL THE BATTERIES WARNING ! Use extreme caution when working with batteries. Sulfuric acid in batteries can cause severe injury if allowed to contact the skin or eyes. Explosive hydrogen gas is vented from inside the batteries through openings in the battery caps. This gas can be ignited by any electrical arc, spark or flame. If battery acid makes contact with your skin or eyes, flush the affected area with water for 5 minutes and seek medical attention. When Servicing Batteries... • Remove all jewelry to avoid accidental shorts. • Do not smoke. • Wear safety glasses, a rubber apron and rubber gloves. • Work in a well-ventilated area. • Do not allow tools to touch more than one battery terminal at a time. • ALWAYS disconnect the negative (ground) cable first when replacing batteries to prevent sparks. • ALWAYS connect the negative cable last when installing batteries. CAUTION ! Electrical components in this machine can be severely damaged if the batteries are not installed and connected properly. Batteries should be installed by Nilfisk or by a qualified electrician. Only batteries approved for use in this machine by Nilfisk shall be installed. Empty the Recovery Tank (22) using the Recovery Tank Drain Hose (37). Press the Power Switch (B) to power OFF machine and remove the magnetic SmartKey. Unlatch (36) then swing open the Recovery Tank Cover (20) and set the Prop Rod (39). Tip the Recovery Tank (22) back towards the operator’s platform to expose the battery compartment. Note: The recovery tank can be removed for complete access to the batteries if desired. See service manual for recovery tank removal steps. Using (2) people and an appropriate lifting strap, carefully lift the batteries into the compartment tray exactly as shown. Refer to the molded diagram on the underside of the Recovery Tank Cover. See Figure 2-1. Install battery cables as shown and carefully tighten the nut in each battery terminal until the battery cable will not rotate. Do not over-tighten the terminals, or they will be very difficult to remove for future service. Install the battery boots and secure tightly to the battery cables with the supplied tie straps. Connect the machine’s main power cables to the batteries. Close the recovery tank cover. When changing batteries or the charger, please contact a local authorized service center for correct battery, charger and machine settings to prevent battery damage. 12/2017 FIGURE 2-1 24V FRONT 255A/H-20HR-RATE 56091197 - Nilfisk Liberty SC50 A - 21 A - ENGLISH INSTRUCTIONS FOR USE 9/2018 LOCATION TAG The machine uses a Location Tag to identify its “Home Position” within the building. IMPORTANT! No plans can be created until the location tag has been installed and identified by the machine. 1 See Figure 2-2. The Location Tag (44) should be mounted permanently on a wall where the machine will have an unobstructed view of it, preferably near where the machine will be charged every day. 2 Place the location tag in an area where there are not movable objects (i.e. garbage cans or other equipment). The machine records information when setting the home position, if there are new obstacles each time within the vicinity of the location tag, the recorded plan will shift. 3 Mount the Location Tag to the wall at a maximum height of 4’ (1.2 m). This ensures the tag will be within view of the machine’s 3-D camera (3-D camera cannot see above the height of the steering wheel). The machine must be driven to the location tag and parked perpendicular to the wall to properly read the tag. Park the machine about 3’ (1m) away from the tag. 4 The top edge of the Location Tag must be level with the floor. 5 If a machine is operated on multiple floors of a building, it will need a unique location tag for each floor. In a building with four floors, four different Location Tags would be required; one for each floor. 6 If the area to be cleaned is very large more than one location tag may be needed per floor. Have a location tag within 10-20m of the path start if at all possible. 7 If a machine is operated in multiple buildings, it will need a unique location tag for each floor of each building. FIGURE 2-2 Max. 4' (1.2 m) 44 ~ 3' (1 m) A - 22 Nilfisk Liberty SC50 - 56091197 12/2017 9/2018 INSTRUCTIONS FOR USE ENGLISH - A HOME POSITION • Uncrating the machine for the first time Follow the steps under “Location Tag” section of this manual to properly affix a location tag (44) to the wall. 1 When the machine is uncrated for the first time the Home Position will need to be established. 2 The machine prompts operator to Drive to Home Position by displaying the “No Home Set” icon (X31). 3 Drive the machine so the location tag is within view of the machine’s 3-D camera. 4 Press Autonomy Switch (S) to enter menu. a. Press right arrow to choose “Create home tag” X31 Need to set home tag! Create home tag Back b. c. d. e. Select Tag:0 . . * Press up or down arrow to highlight “Yes” Press right arrow to “Save” Display will change and machine will begin actively scanning for a location tag. After tag is scanned, machine will emit a two tone ascending sound and the display will show location tag ID # (xx). • Go To Home Position 1 Each time the machine is powered ON the home position will need to be reestablished. The machine prompts operator to Drive to Home Position by displaying the “Go to Home” icon (X27). 2 Drive the machine so the location tag is within view of the machine’s 3-D camera. 3 Machine processes Location Tag (LED Status Bar will be white with blue corners when attempting to read location tag). a. If the Location Tag is recognized the machine will; load the existing map associated with the tag or create a new map if there is no map associated with it. emit a two tone ascending sound. The “Go to Home” icon will disappear from the screen. b. If Location Tag is not recognized or trying to add as a new a tag that is already recognized the machine will; indicate it failed by displaying a fault code emit a slightly longer low sound. 4 Machine resumes mapping and returns to normal operation. 5 Ideally park the machine facing the location tag. That way when the machine goes through its boot up process, it will automatically find the location tag and be ready to operate. X27 • Machine transported to a new site or becomes disoriented 1 Under normal circumstances, the machine will not lose its orientation except under certain circumstances such as: Being newly uncrated following shipment. 2-D Mapping Laser (14) is covered or requires cleaning. Being transported to a new location, such as from one building to another. Moving to a different floor where another Location Tag controls the scrubbing operation (transported via elevator). Being bumped/moved while the machine is turned off (transported via trailer). Being pushed, towed, or moved by an Operator or spectator while scrubbing autonomously. 2 The machine will prompt the operator to “Go to Home” Position by displaying (X27) on the screen. 3 Follow the steps in “Go To Home Position” section to scan the location tag and reestablish home position. NOTE: If machine becomes disoriented happens while in autonomous scrub mode the machine will stop scrubbing and send an alert to the operator via the remote. 12/2017 56091197 - Nilfisk Liberty SC50 A - 23 A - ENGLISH 9/2018 INSTRUCTIONS FOR USE MAGNETIC SMARTKEY™ The use of a Magnetic SmartKey™ (Z) is required to operate this machine. Pressing the power switch without a key in place on the SmartKey Reader (A) will cause the machine to momentarily turn on and display No Key Indicator (X19) before turning off. a. The key is required at machine startup. If the operator steps off the machine and removes the key, it must be placed back on the reader before machine operation is allowed. b. The key can be removed at any time after initial machine start up, but must be removed from the reader before autonomous playback can begin. There are two different Magnetic SmartKeys (Z). 1. The “User” (blue) key allows a basic level of access to the information menu (press Information Switch (Y). 2. The “Supervisor” (yellow) key allows an additional level of access. 3. Additional access is available as a “Technician”. The service menu allows observing operational and user parameters. The configuration menu allows adjusting machine settings. See Service Manual for more details. FIGURE 2-3 X19 A - 24 Nilfisk Liberty SC50 - 56091197 12/2017 9/2018 INSTRUCTIONS FOR USE ENGLISH - A INSTALL THE BRUSH (DISC SYSTEM) Verify which brush or pad is appropriate for the floor surface to be cleaned. Make sure the Scrub Deck (8) is in the RAISED position. Make sure the Power Switch (B) is off. CAUTION ! Turn the machine OFF at the power switch and remove the SmartKey, before changing the brush. See Figure 2-4. From the right side of the machine, rotate the Squeegee Assembly (10) towards the left side of the machine to create better access to the brush, (AA). Lift the Scrub Deck Skirt (AB) up and slide the brush under the scrub deck. If using a pad, install the pad on the pad holder. It uses a central locking device. To mount the Brush (AC) (or pad holder) lift the brush and align the Lugs (AD) on the brush with the holes on the mounting plate then turn to lock in place (from the right side of the machine, turn the outside edge of brush towards the rear of machine as shown (AE)). NOTE: During operation the brush should rotate in direction (AF). FIGURE 2-4 AA 10 AB AC AE AF AD 12/2017 56091197 - Nilfisk Liberty SC50 A - 25 A - ENGLISH 9/2018 INSTRUCTIONS FOR USE INSTALL THE PAD (REV SYSTEM) Make sure the Scrub Deck is in the RAISED position. Make sure the Power Switch (B) is off. CAUTION ! Turn the machine OFF at the power switch and remove the SmartKey, before changing the pad. See Figure 2-5. From the right side of the machine, rotate the Squeegee Assembly (10) towards the left side of the machine to create better access to the pad, (AA). Daily Scrubbing: Slide a daily scrubbing pad (AE) or Microfiber Pad (AB) under the pad driver, center it on the fixed pad driver (AC) and lift it upwards and press it onto the harpoon face of the pad driver. Floor Finish Removal: Install a new red pad (AE) to the pad driver (AC) as described in step 3 above. If using the optional double sided Velcro (AF), attach it to the center of maroon SPP pad (AD) and slide this assembly under the red pad and center it and then press upwards to attach this assembly to the red pad. If the optional double sided Velcro is not used, install a new red as described in step 3 above and place a new maroon SPP pad on the floor centered on the red pad. Lower the deck to the floor on top of the maroon SPP pad and check that it is centered. NOTE: Never attach a maroon SPP pad directly to the pad driver, damage to the pad driver will result requiring replacement. FIGURE 2-5 10 AA AE AC AB AF AD A - 26 Nilfisk Liberty SC50 - 56091197 12/2017 9/2018 INSTRUCTIONS FOR USE ENGLISH - A INSTALL THE SQUEEGEE See Figure 2-6. Squeeze the back of the Squeegee Mount Bracket (AA) to open and release the bracket once it’s in place over the deck arm Pins (AB). Connect the Recovery Hose (AC) to the squeegee inlet. Lower the scrub deck and squeegee, move the machine ahead slightly. If necessary adjust the rear squeegee height using the Rear Caster Wheel (AD) so that the rear squeegee blade touches the floor evenly across its entire width and is bent over slightly as shown in the squeegee cross section (AE). FIGURE 2-6 AA AC AB AE AD 12/2017 56091197 - Nilfisk Liberty SC50 A - 27 A - ENGLISH 9/2018 INSTRUCTIONS FOR USE CLEAN SENSOR LENSES CAUTION! Do not use any harsh cleaning detergents or abrasive cleaning agents on the camera and laser lenses or damage may occur. See Figure 2-7. Clean 3-D Camera lenses (15) and Infrared source lenses (45A) using an optical grade microfiber cloth dampened with lens cleaning solution. • Clean all drop-off safety laser lenses (16) using an optical grade microfiber cloth dampened with lens cleaning solution. • Clean all Safety Laser lenses (16 & 17) using an optical grade microfiber cloth dampened with lens cleaning solution. • Clean 2-D Mapping Laser lens (14) using an optical grade microfiber cloth dampened with lens cleaning solution. • FIGURE 2-7 16 16 15 15 14 45A 17 17 A - 28 Nilfisk Liberty SC50 - 56091197 12/2017 9/2018 INSTRUCTIONS FOR USE ENGLISH - A FILL THE SOLUTION TANK Open the Solution Tank Fill Cap (41) then fill the tank with a maximum of 14 US gallons (53 liters) of cleaning solution. The amount of solution in the tank can be observed by looking at the Solution Tank Level Sight Tube (38). The machine is equipped with EcoFlex a detergent dispensing system. When using this system the solution tank should be filled with plain water. The machine can also be used conventionally with detergent mixed with water in the tank. Always follow the dilution instructions on the detergent container label. The solution should be a mixture of water and the proper cleaning detergent for the job. CAUTION! Use only low-foaming, non-flammable liquid detergents intended for automatic scrubber machine applications. Water temperature should not exceed 130 degrees Fahrenheit (55 degrees Celsius). NOTE: When refilling the solution tank always empty the recovery tank using Recovery Tank Drain Hose (37). SOLUTION TANK INDICATOR See Figure 2-8. The solution pump can sense when there is no solution present and send a signal that the solution tank is empty. Once the tank is empty the Solution Empty Indicator (X23) will flash on the display. FIGURE 2-8 X23 DETERGENT SYSTEM PREPARATION (ECOFLEX) FILL THE DETERGENT TANK FIGURE 2-9 CAUTION! Always follow the instructions on the labels of the detergent bottles when using floor cleaning detergents. Wear the appropriate personal protective equipment such as gloves and eye protection when handling floor cleaning detergents. The Detergent Cartridge (3) is located under the Control Panel Housing (20). Fill the detergent cartridge with a maximum of 1 gallon (4 Liters) of detergent. SERVICE NOTE: Remove the detergent cartridge from the machine prior to filling to avoid spilling detergent on the machine. It is recommended that a separate cartridge be used for each detergent you plan to use. The detergent cartridges have a white decal on them so you can write the detergent name on each cartridge for clarification. When installing a new cartridge, remove the factory cap and place the cartridge in the machine. Install the Dry Break Cap (AA) as shown in Figure 2-9. The system should be purged of previous detergent when switching to a different detergent (see “To Purge When Changing Detergent” in the Detergent System Use Section). 12/2017 56091197 - Nilfisk Liberty SC50 AA A - 29 A - ENGLISH INSTRUCTIONS FOR USE 9/2018 DETERGENT SYSTEM USE (ECOFLEX) Detergent Ratio (SCRUB AND SOLUTION SYSTEM MUST BE ON): No detergent is dispensed until the scrub and detergent systems are activated, direction is selected (Q) or (R) and the Go Pedal (24) is pushed. The Detergent Indicator (X6) will be displayed in scrub mode when the detergent system is installed on the machine. The Detergent Ratio/Percentage Indicator (X7) will display the selected ratio/percentage when the detergent system is on. There are 4 modes of EcoFlex operation: 1A. Chemical Free Cleaning Mode - During scrubbing, the detergent system can be turned off at any time by pressing the Detergent Switch (K) to allow scrubbing with water only. Detergent Ratio/Percentage Indicator (X7) will be blank and Detergent Indicator Bar Graph (X8) will display no bars filled. Detergent Light (K1) will be off. 2A. Detergent Low Mode – Activated by pressing the Detergent Switch (K) when detergent is off (repeated presses will cycle to High Mode, off and back to low mode). Detergent Ratio/Percentage Indicator (X7) will display the current low detergent level and Detergent Indicator Bar Graph (X8) will display first bar filled. Detergent Light (K1) will be on. See below the steps “To program the Detergent Low Level”. 3A. Detergent High Mode – Activated by pressing the Detergent Switch (K) when detergent is at low mode (repeated presses will cycle to low mode, off and back to high mode). Detergent Ratio/Percentage Indicator (X7) will display the current high detergent level and Detergent Indicator Bar Graph (X8) will display left and right bars filled. Detergent Light (K1) will be on. See below the steps “To program the Detergent High Level”. 4A. Burst of Power Cleaning Mode – Press the Burst of Power Switch (O) to enter Burst of Power mode. Burst of Power Indicator (X22) will blink for one minute on the display along with a 60 second timer countdown. Press Switch (O) again before 60 seconds to cancel Burst of Power. The amount of time Burst of Power runs is adjustable (see “Information Menu Display” submenu “Options”). • Detergent ratio will increase to the pre-programmed “high concentration” detergent level (as noted in programming instructions below). Detergent system will be turned ON at “high concentration” detergent level if it was OFF. • Solution flow rate will increase to the next higher level. • Scrub pressure will increase to the next level. • Vacuum power will increase to the next level, unless the vacuum system is off then it will remain off. To program the Detergent High Level 1. 2. 3. 4. Press the Information Switch (Y) to enter the information menu Use the four Navigation Arrows (Y1) (up, down, left & right) to move through the menu. Scroll to “Options” and press the right navigation button to enter the Options menu. NOTE: Supervisor key required to access Options menu. Scroll down to “Detergent High” press the right navigation button to select the ratio/percentage. Scroll up or down to “Edit” (cycle through) available values: (Note: only ratios/percentages that are a higher concentration than the low detergent setting will be available. Ratio = 300:1, 256:1, 200:1, 150:1, 128:1, 100:1, 64:1, 50:1, 32:1, 26:1 Percentage = 0.3%, 0.4%, 0.5%, 0.7%, 0.8%, 1.0%, 1.5%, 2.0%, 3.0%, 3.8%. CAUTION! Do not use a concentration level exceeding the detergent manufacturer’s recommendation. 5. Once the desired level is displayed on the screen press the right navigation button to “Save” your changes, or the left navigation button to “Cancel” your changes. To program the Detergent Low Level 1. 2. 3. 4. 5. Press the Information Switch (Y) to enter the information menu Use the four Navigation Arrows (Y1) (up, down, left & right) to move through the menu. Scroll to “Options” and press the right navigation button to enter the Options menu. NOTE: Supervisor key required to access Options menu. Scroll down to “Detergent Low” press the right navigation button to select the ratio/percentage. Scroll to cycle through the available options. (Note: only ratios/percentages that are a lower concentration than the high detergent setting will be available. Once the desired level is displayed on the screen press the right navigation button to “Save” your changes, or the left navigation button to “Cancel” your changes. Once set, the detergent flow rate automatically increases and decreases with the solution flow rate, but the detergent ratio/percentage remains the same. To Purge When Changing Detergent (SCRUB AND SOLUTION SYSTEMS MUST BE OFF): SERVICE NOTE: Move machine over floor drain before purging because a small amount of detergent will be dispensed in the process. Disconnect and remove the detergent cartridge. Place the Magnetic SmartKey (Z) onto SmartKey Reader (A). Press the Power Switch (B) to power ON machine. Wait a few seconds for the start-up sequence to finish. Press and hold the Solution Switch (J) and the Detergent Switch (K) down for 2 seconds. Release the switches when the Detergent Purge Indicator (X17) appears on the display (the Detergent Switch Light (K1) and Solution Switch Light (J1) will be ON). NOTE: Once activated the purge process takes 20 seconds (timer countdown will display). Press (J) and (K) again before 20 seconds to cancel purge. See illustration on next page for Detergent System indicators. Normally one purge cycle is adequate to purge the system. To Purge Weekly (SCRUB AND SOLUTION SYSTEMS MUST BE OFF): Disconnect and remove the detergent cartridge. Install and connect a Cartridge filled with clean warm water. Follow steps 2 and 3 from “To Purge When Changing Detergent”. When the detergent level is nearing the bottom of the cartridge it is time to refill or replace the cartridge. SERVICE NOTE: Follow the “To Purge Weekly” instructions above if the machine is going to be stored for an extended period of time. A - 30 Nilfisk Liberty SC50 - 56091197 12/2017
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