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Product Data 30HR,HS Model E Reciprocating Liquid Chillers Nominal Capacities: 70 to 160 Tons (250 to 560 kW) Rated in accordance with ARI Standard 590-92. The Flotronic™ Plus Chiller Combines These Extra-Performance Features for Increased Energy Savings: • microprocessor-based control system • electronic expansion valve • increased part-load efficiency • multiple compressors — extra capacity steps Features/Benefits 30HR,HS units are designed for easy installation and maintenance Starting with installation, these machines keep costs low. Each is completely factory engineered and assembled to ensure a perfectly balanced refrigeration system that can be installed with minimal field labor. Only external fluid and power connections need to be completed at the jobsite to make the fluid-cooled (30HR) units operational. Condenserless (30HS) units require the addition of a remote condenser. The 30HR model is a packaged unit complete with cooler, condensers, compressors, controls, refrigerant and oil charge, and internal piping and wiring. The 30HS unit is a condenserless version of the basic 30HR, shipped with a holding charge of refrigerant and specially designed for applications with remote fluid- or air-cooled, or evaporative type, condensers. All the easy-rigging 30H series chillers are extremely trim and compact. They can pass easily through standard doorways, and require minimal floor space on the job. Copyright 1994 Carrier Corporation Form 30HR,HS-4PD Additional features ensure smooth, trouble-free operation. Compressors are mounted on heavy-duty spring vibration isolators to minimize potentially damaging vibration transmission to the building structure. Sounddeadening mufflers dampen hot gas pulsations. Servicing is made easy by bolted, readily-accessible semi-hermetic compressors that can be removed with minimal field labor when adjustments or repairs are needed. Flotronic™ Plus control system regulates the refrigerant cycle for optimum efficiency The 30HR,HS Flotronic Plus chillers feature an electronic expansion valve (EXV) operated by a microprocessorbased control system. The system monitors safety functions and controls unit capacity to maintain leaving chilled fluid temperature. The microprocessor controls loading and unloading of compressors to match changing cooling load requirements. The control system consists of a control box with a keypad and display module, an EXV for each refrigeration circuit, and thermistors (temperature sensors) which provide analog inputs to the microprocessor. The control also operates a quick test program to check input and output signals to and from the microprocessor. The 30HR,HS control system is self contained and can operate on a stand-alone basis if desired. Components The control box — All the microprocessor-based controls required to optimize chiller operation and protect it against unsafe conditions are contained in the control box. This includes the processor module, relay module, EXV driver module, keypad and display module, relays, and transformers. The box has a hinged door for ready access. The EXV driver — The driver positions the EXVs (based on commands from the microprocessor) and monitors the status of the oil and refrigerant pressure switches. The keypad and display module — This module consists of a keypad with 11 function keys and 12 numeric keys (0 to 9, . , -) and an alphanumeric 8-character liquid crystal display. The module allows the operator to perform the following functions: • read and change set point • configure unit 2 • run quick test unit checkout • observe diagnostic information • schedule chiller operation Control features Leaving fluid temperature control with return compensation — The rate at which the compressors are turned on will depend on the difference between the actual leaving fluid temperature and the set point, the rate of change of leaving fluid temperature, the return fluid temperature, and the number of compressor stages on. The control is primarily from leaving fluid temperature, and the other factors are used as compensation. Because the control operates from leaving fluid, the chiller is independent of cooling gpm (L/s). It is a true droopless control. Return temperature reset — The control system is capable of handling leaving fluid temperature reset based on return cooler temperature. Because the change in temperature through the cooler is a measure of the building load, the return temperature reset is in effect an average building load reset method. All sensors required to activate return reset are standard with the unit. Space and outdoor-air temperature reset — Space temperature reset and outdoor-air temperature reset allow for the reset of the leaving fluid temperature based on an external temperature sensor. (Accessory thermistor required.) Energy management system reset — Many energy management systems have the capability to transmit a 4 to 20 mA signal in proportion to the desired leaving chilled-fluid set point. The Flotronic Plus chillers have the ability to recognize a proportioned signal to establish the reset condition (field-installed components are required). Remote alarm — Upon initialization of an alarm condition, an internal contact will close to activate a signal suitable for remote alarm activation. Load shed (demand limit) — A 2-step demand limit can be programmed through the Flotronic Plus controls. The control limits total power draw of the unit by controlling the number of steps of capacity operating during the demand limiting period. Pulldown control — Pulldown control is used to minimize compressor usage and reduce the peak kW that occurs at start-up, when the cooler fluid temperature is very warm but the load is small. When activated, this feature limits the pulldown rate to 1° F (.56° C) per minute. Unit checkout (quick test) — The quick test feature allows determination of the status (on or off) of various Flotronic Plus control components (i.e., solenoid valves, compressors, and unloaders). When the unit is in standby mode, these steps will energize these components and indicate whether or not the components are operational. Diagnostics — The Flotronic Plus control system features extensive selfdiagnostics as standard. The display will show a 2-digit diagnostic code, and will scroll an explanation of the code for failures that cause the unit to shut down, terminate a reset option, or use a default value as set point. Time schedule — The Flotronic Plus control system has an integral function that allows scheduling of the circulating pump and chiller operation for up to 8 occupied/unoccupied periods per schedule, with 7 different schedule days. Table of contents Page Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Model Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 Accessories (Field Installed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Base Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12 Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16 Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-28 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Typical Field Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Typical Piping and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-36 Increased part-load performance reduces operating costs Multiple compressors — Multiple compressors on a refrigerant circuit further enhance part-load efficiency. This allows compressor to operate fully loaded with 100% of cooler and condenser surface active at 50% unit capacity, optimizing evaporating and condensing temperatures. Since the chiller normally works at part load for 97% of its operating time, a substantial reduction in operating cost can be realized. Suction cutoff unloading — Unloading on 06E compressors eliminates unnecessary pumping of refrigerant gases during unloader operation. This substantially reduces part-load power consumption. Liquid refrigerant subcooling — Integral subcooler uses coldest condenser fluid to increase system capacity without extra horsepower. 1 — Compressor ON Lights 2 — Alarm Light 3 — Keypad and Display Module 4 — RUN/STANDBY Switch 5 — Control Circuit Fuses 6 — Control Power ON Light SUBCOOLER CONTROL PANEL – KEYPAD AND DISPLAY MODULE ELECTRONIC EXPANSION VALVE (EXV) 06E COMPRESSOR 3 Features/Benefits (cont) Safety features provide protection and increase reliability Auto. lead/lag control — Control balances operating hours between refrigerant circuits. Standby protection — If a malfunction or safety cutout occurs, these 2-circuit chillers have the capability for standby operation. This benefit is especially desirable in commercial applications where even brief equipment shutdowns can be extremely costly. Electronic expansion valve (EXV) — The EXV is controlled to maintain approximately 20 F (11 C) refrigerant superheat entering the compressor cylinders. (Ordinary thermostatic expansion valves typically operate at 45 F [25 C] superheat entering compressor cylinders.) Precise superheat control is obtained through actuation of the 760-step, long-stroke, 3⁄4-in. (19 mm) valve positioner to ensure optimized refrigerant metering. The accurate refrig- erant metering provided by the EXV Motor overtemperature protecreduces compressor motor temperature tion — Servicing dollars are saved and extends motor life. because the compressor motors are thoroughly protected against overheatFilter drier — Refrigerant circuits are ing by quick-sensing elements. kept free of harmful moisture and Other safeties — Additional safeties contaminants by a factory-installed include: Loss of refrigerant charge filter drier. protection, low fluid flow protection, Crankcase heater — The compreslow chilled fluid temperature prosor crankcase heater protects the tection, low and high superheat procompressors against refrigerant migra- tection, low oil protection for each tion and oil dilution. compressor circuit, and low control voltage (to unit) protection. Moisture-indicating sight glass — Thermistors — Six thermistors are Easy-to-read color indicator immediately shows moisture content of refrig- used for temperature sensing inputs to microprocessor (a seventh may be erant system. used as a remote temperature sensor Oil pressure safety switch — for space or outdoor-air temperaSafety switch shuts compressor(s) off if ture reset): the oil pressure drops below a safe • Cooler leaving and entering (return) operating point. chilled fluid temperature control Protection against single-phasing • Cooler saturation temperatures — — Manual reset, magnetic trip cirCircuit A and Circuit B cuit breakers protect the compressor • Return gas temperatures entering motors against both overload and compressor cylinder —Circuit A single-phasing, and eliminate potential and Circuit B problems before they become ser• Remote temperature sensor vice headaches. (accessory) Model number nomenclature These units are listed with Underwriters’ Laboratories (UL) and Canadian Standards Association (CSA), and these pressure vessels have ASME (American Society of Mechanical Engineers) certification. UNDERWRITERS’ LABORATORIES NOTE: Refrigerant 134a is not available for these units. 4 ASME ‘U’ STAMP CANADIAN STANDARDS ASSOCIATION Physical data — English 30HR,HS UNIT AND COMPRESSOR UNIT 30HR,HS SIZE 070 080 090 100 APPROXIMATE OPERATING HR 4760 4945 5070 6436 WEIGHT (lb)* HS 3305 3360 3420 4360 REFRIGERANT (R-22) HR 104 119 129 138 OPERATING CHG (lb)† HS 15.3 15.3 15.3 21.0 Ckt A 2150 A150 6175 A150 6175 F175 6175 A150 COMPRESSOR 06E** HR (Reciprocating, Ckt B 6175 6175 6175 6175 A150 Semi-Hermetic, Ckt A 2250 A250 6275 A250 6275 F275 6275 A250 1750 rpm) HS Ckt B 6275 6275 6275 6275 A250 Capacity Control Steps 6 6 6 8 (see page 31) Ckt A 57 62.5 67 50 Circuit Split, % Capacity Ckt B 43 37.5 33 50 CONDENSER PART NO. 09RP--Ckt A 043 054 070 054 HR Ckt B 033 033 033 054 REFRIGERANT CONN. (in. ODM) 7 ⁄8 Ckt A 11⁄8 1 1 ⁄8 1 1 ⁄8 Liquid Line 7 ⁄8 7 ⁄8 7 ⁄8 Ckt B 1 1 ⁄8 HS 5 5 1 1 ⁄8 2 ⁄8 1 5 ⁄8 Ckt A 1 ⁄8 Discharge Line Ckt B 13⁄8 13⁄8 1 3 ⁄8 1 5 ⁄8 110 6575 4420 146 21.0 6175 F175 6175 A150 6275 F275 6275 A250 120 6714 4480 154 21.0 6175 F175 6175 F175 6275 F275 6275 F275 140 7355 5065 172 27.0 6299 F175 6299 F175 6299 F275 6299 F275 160 7775 5175 192 27.0 6299 F299 6299 F299 6299 F299 6299 F299 8 8 8 8 55 45 50 50 50 50 50 50 070 054 070 070 070 070 084 084 1 1 ⁄8 1 1 ⁄8 2 1 ⁄8 1 5 ⁄8 11⁄8 11⁄8 21⁄8 21⁄8 11⁄8 11⁄8 21⁄8 21⁄8 1 1 ⁄8 1 1 ⁄8 2 1 ⁄8 2 1 ⁄8 LEGEND ODM — Outside Diameter Male *Includes refrigerant operating charge. †The 30HR unit is shipped with full operating charge; 30HS unit is shipped with holding charge only (cooler operating charge shown — condenser and interconnecting piping charge must be added for total system charge). **Prefix (no. of unloaders): A, F = none; 2, 6 = one. 5 Physical data — English (cont) COOLER 30HR,HS SIZE COOLER PART NO. 10HA401--DIMENSIONS OD (ft-in.) Length (ft-in.)* NET FLUID VOLUME (gal.)† REFRIGERANT CIRCUITS MAXIMUM DESIGN WORKING PRESSURE (psig) Refrigerant Side Fluid (Shell) Side FLUID CONN. (in.) Inlet and Outlet Drain 070,080,090 664 100,110,120 684 140,160 704 1-3⁄4 6-9 21.7 2 1- 4 6-11 40.4 2 1-4 9-0 52.4 2 235 300 235 300 235 300 4** ⁄ FPT 5** ⁄ MPT 34 6** ⁄ MPT 34 34 *Between tube sheets. †Includes nozzles. **Victaulic-type water connections. CONDENSER CONDENSER PART NO. 09RP--DIMENSIONS OD (in.) Length (in.)* NET FLUID VOLUME (gal.) FLUID CONN. — in. diameter† Inlet IPS** Outlet IPS** FLUID PASSES MAXIMUM DESIGN WORKING PRESSURE (psig) 033 043 054 070 084 103⁄4 671⁄2 5.7 123⁄4 77 8.5 123⁄4 833⁄8 9.9 123⁄4 951⁄4 11.4 14 83 13.7 21⁄2 21⁄2 3 3 3 3 3 3 3 3 3 3 Refrigerant Side — 385 Fluid Side — 250 21⁄2†† 4 3 or 6 LEGEND IPS — Iron Pipe Size OD — Outside Diameter *Between tube sheets. †On part no. 084 condensers, data is for 3-pass only. For 6-pass, inlet and outlet connections are 21⁄2 inches. **Field welded (flange with weld stub provided for all connections). ††The 09RP084 has 2 inlet connections. NOTES: 1. The 21⁄2-in. and 3-in. condenser connections are equipped with slip-on flanges bolted to the condensers and designed for field welding of field-supplied 21⁄2-in. and 3-in. schedule 40 pipe. The 4-in. condenser connections are equipped with welding neck flanges bolted to the condensers and designed for field welding of field-supplied 4-in. schedule 40 pipe. 2. Standard 30HR,HS160 unit is supplied with 3-pass condensers. To convert from 3 to 6 pass, proceed as follows: a. Remove 4-in. outlet flanges. b. Cover 4-in. (09RP084) 3-pass condenser water outlets with blind flanges (field supplied). 3. Water outlet and inlet connections are rated according to ANSI/ASME B 16.5 (American National Standards Institute/American Society of Mechanical Engineers) latest revision. 6 Physical data —SI 30HR,HS UNIT AND COMPRESSOR UNIT 30HR,HS SIZE APPROXIMATE OPERATING WEIGHT (kg)* REFRIGERANT (R-22) OPERATING CHG (kg)† COMPRESSOR 06E** (Reciprocating, Semi-Hermetic, 29.2 r/s) HR HS 070 080 090 100 HR 2159 2243 2300 2919 HS 1499 1524 1551 1978 HR 47 54 59 63 HS 6.9 6.9 6.9 9.5 Ckt A 2150 A150 6175 A150 6175 F175 6175 A150 Ckt B 6175 6175 6175 6175 A150 Ckt A 2250 A250 6275 A250 6275 F275 6275 A250 Ckt B 6275 6275 6275 6275 A250 Capacity Control Steps (see page 31) Ckt A Circuit Split, % Capacity Ckt B CONDENSER PART NO. 09RP--Ckt A HR Ckt B REFRIGERANT CONN. (in. ODM) Ckt A Liquid Line Ckt B HS Ckt A Discharge Line Ckt B 110 2982 2005 66 9.5 6175 F175 6175 A150 6275 F275 6275 A250 120 3045 2032 70 9.5 6175 F175 6175 F175 6275 F275 6275 F275 140 3336 2297 78 12.2 6299 F175 6299 F175 6299 F275 6299 F275 160 3527 2347 87 12.2 6299 F299 6299 F299 6299 F299 6299 F299 6 6 6 8 8 8 8 8 57 43 62.5 37.5 67 33 50 50 55 45 50 50 50 50 50 50 043 033 054 033 070 033 054 054 070 054 070 070 070 070 084 084 ⁄ ⁄ 11⁄8 7 ⁄8 15⁄8 13⁄8 1 1 ⁄8 7 ⁄8 2 1 ⁄8 1 3 ⁄8 1 1 ⁄8 1 1 ⁄8 1 5 ⁄8 1 5 ⁄8 1 1 ⁄8 1 1 ⁄8 2 1 ⁄8 1 5 ⁄8 11⁄8 11⁄8 21⁄8 21⁄8 11⁄8 11⁄8 21⁄8 21⁄8 1 1 ⁄8 1 1 ⁄8 2 1 ⁄8 2 1 ⁄8 78 78 15⁄8 13⁄8 LEGEND ODM — Outside Diameter Male *Includes refrigerant operating charge. †The 30HR unit is shipped with full operating charge; 30HS unit is shipped with holding charge only (cooler operating charge shown — condenser and interconnecting piping charge must be added for total system charge). **Prefix (no. of unloaders): A, F = none; 2, 6 = one. 7 Physical data — SI (cont) COOLER 30HR,HS SIZE COOLER PART NO. 40HA401--DIMENSIONS OD (mm) Length (mm)* NET WATER VOLUME (L)† REFRIGERANT CIRCUITS MAXIMUM DESIGN WORKING PRESSURE (kPa) Refrigerant Side Fluid (Shell) Side FLUID CONN. (in.) Inlet and Outlet Drain 070,080,090 664 100,110,120 684 140,160 704 324 2057 82.1 2 406 2108 152.9 2 406 2743 198.3 2 1620 2068 1620 2068 1620 2068 4** ⁄ FPT 5** ⁄ MPT 34 6** ⁄ MPT 34 34 *Between tube sheets. †Includes nozzles. **Victaulic-type water connections. CONDENSER CONDENSER PART NO. 09RP--DIMENSIONS OD (mm) Length (mm)* NET FLUID VOLUME (L) FLUID CONN. — in. diameter† Inlet IPS** Outlet IPS** FLUID PASSES MAXIMUM DESIGN WORKING PRESSURE (kPa) 033 043 054 070 084 273 1715 21.6 324 1956 32.2 324 2118 37.5 324 2419 43.1 356 2108 51.9 2 1 ⁄2 21⁄2 3 3 3 3 3 3 3 3 3 3 Refrigerant Side — 2654 Fluid Side — 1724 21⁄2†† 4 3 or 6 LEGEND IPS — Iron Pipe Size OD — Outside Diameter *Between tube sheets. †On part no. 084 condensers, data is for 3-pass only. For 6-pass, inlet and outlet connections are 21⁄2 inches. **Field welded (flange with weld stub provided for all connections). ††The 09RP084 has 2 inlet connections. NOTES: 1. The 21⁄2-in. and 3-in. condenser connections are equipped with slip-on flanges bolted to the condensers and designed for field welding of field-supplied 21⁄2-in. and 3-in. schedule 40 pipe. The 4-in. condenser connections are equipped with welding neck flanges bolted to the condensers and designed for field welding of field-supplied 4-in. schedule 40 pipe. 2. Standard 30HR,HS160 unit is supplied with 3-pass condensers. To convert from 3 to 6 pass, proceed as follows: a. Remove 4-in. outlet flanges. b. Cover 4-in. (09RP084) 3-pass condenser fluid outlet with blind flanges (field supplied). 3. Water outlet and inlet connections are rated according to ANSI/ASME B 16.5 (American National Standards Institute/American Society of Mechanical Engineers) latest revision. 8 Accessories (field installed) Condenser manifold package — This accessory is available for all 30HR models except the size 160 unit. The manifold provides common fluid inlet and outlet connections and consists of 2 steel manifolds, each in 2 sections. Field welding is required. Control circuit transformer — Field installed transformer provides 115-v control circuit power if separate control power source is not available. Remote reset thermistor — Enables control for space and outdoor-air temperature reset. Unit sound enclosure panels — These panels, with fiberglass insulation, completely enclose the compressor and condenser sections. Gage panel package — One package is required per unit. Package includes one suction pressure gage and one discharge pressure gage per circuit mounted on a common panel. Each gage is equipped with a shutoff valve. Temperature reset — Leaving fluid temperature reset accessory board may be installed in chiller to provide reset of LCWT (leaving chilled fluid temperature) in constant fluid flow systems. Three reset control options are: from returnfluid temperature, space temperature, and outdoor-air temperature. Demand limit control — This control provides 2 demand limit steps: 1) between 50% and 100% of maximum compressor displacement; or 2) between 0% and 49% displacement. The external switching device determines when to limit unit capacity. Chilled Fluid Flow Switch — Although low fluid flow detection is provided by the unit internal control devices, this accessory is available for field installation for redundant protection. Oil-pressure safety switch — Standard on condenserless (30HS) models, accessory on fluid-cooled (30HR) models. Switch protects compressors against loss of oil pressure in the event of a loss of lubricating oil. One switch package is needed for each lead compressor. 9 Base unit dimensions — 30HR,HS070-090 CONDENSER SECTION — 30HR ONLY ASA COMP COND CONN KO MTG REG SAE SCH 40 LEGEND — American Standards Association — Compressor — Condenser — Connection — Knockout — Mounting — Regulatory — Society of Automotive Engineers (U.S.A.) — Schedule 40 Pipe NOTES: 1. Allow 24 in. in front of unit to fully open electric panel door. 2. Shaded piping indicates accessory manifold fluid package available with weld connections for connections to stub of condenser fluid connections. Sleeve coupling permits customer adjustment before welding. 10 Base unit dimensions — 30HR,HS100-120 CONDENSER SECTION — 30HR ONLY ASA COMP COND CONN KO MTG REG SAE SCH 40 LEGEND — American Standards Association — Compressor — Condenser — Connection — Knockout — Mounting — Regulatory — Society of Automotive Engineers (U.S.A.) — Schedule 40 Pipe NOTES: 1. Allow 24 in. in front of unit to fully open electric panel door. 2. Shaded piping indicates accessory manifold fluid package available with weld connections for connections to stub of condenser fluid connections. Sleeve coupling permits customer adjustment before welding. 11 Base unit dimensions — 30HR,HS140,160 DIMENSIONS UNIT ‘‘A’’ ‘‘B’’ ‘‘C’’ ‘‘D’’ ‘‘E’’ ‘‘F’’ ‘‘G’’ ‘‘H’’ 30HR, HS Ft-in. mm Ft-in. mm Ft-in. mm Ft-in. mm Ft-in. mm Ft-in. mm Ft-in. mm Ft-in. mm 140 1-25⁄8 371 0-107⁄16 265 0-811⁄16 224 1-21⁄8 359 0-3 76 1-21⁄8 359 0-3 76 0-51⁄8 146 160 1-4 406 0-97⁄16 240 0-75⁄8 193 1-35⁄8 397 0-3 76 0-115⁄8 295 0-4 102 0-65⁄16 160 CONDENSER SECTION — 30HR ONLY LEGEND ASA — American Standards Association COMP — Compressor COND — Condenser CONN — Connection KO — Knockout MTG — Mounting REG — Regulatory SAE — Society of Automotive Engineers (U.S.A.) SCH 40 — Schedule 40 Pipe NOTES: 1. Allow 24 in. in front of unit to fully open electric panel door. 2. Shaded piping indicates accessory manifold fluid package available with weld connections for connections to stub of condenser fluid connections. Sleeve coupling permits customer adjustment before welding. 3. A total of 4 condenser inlet connections are required for the 30HR160. 12 Application data Leveling unit To assure proper oil return, be sure that unit is level, particularly in its major lengthwise dimension, as compressor oil return piping runs in that direction. Determine prior to installation if any special treatment is required to assure a level installation. Cooler fluid temperature 1. Maximum leaving chilled fluid temperature (LCWT) is 70 F (21 C). Unit can start and pull down with up to 95 F (35 C) entering fluid temperature due to MOP (maximum operating pressure) feature of the expansion valve. For sustained operation, it is recommended that entering fluid temperature not exceed 85 F (29 C). 2. Minimum LCWT is 40 F (4 C) for standard units. Special order medium temperature brine units must be ordered for operation with leaving fluid temperatures in the range of 39 to 15 F (4 to −9 C). For ratings below 40 F (4 C) LCWT, contact your local Carrier representative. Condenser fluid temperature 1. Maximum leaving condenser fluid temperature is 104 F (40 C) on all 30HR models (except 30HR160, which has a maximum temperature of 120 F [49 C]). 2. Minimum entering condenser fluid temperature without condenser flow regulation is 70 F (21 C). made. For minimum flow rates, see Minimum Cooler and Condenser Fluid Flow Rates and Minimum Loop Volume table on this page. High flow rate is limited by pressure drop that can be tolerated. If another temperature rise is used, apply LCWT correction as given in Selection Procedure section on page 17. Minimum cooler flow — This value (maximum cooler temperature rise) for standard units is shown in Minimum Cooler and Condenser Fluid Flow Rates and Minimum Loop Volume table. When gpm (L/s) required is lower (or rise is higher), follow recommendations below: a. Multiple smaller chillers may be applied in series, each providing a portion of the design temperature rise. b. Chilled fluid may be recirculated to raise flow rate. However, mixed temperature entering cooler must be maintained at a minimum of at least 5° F (2.8° C) above the leaving chilled fluid temperature. c. Special cooler baffling is required to allow minimum flow rate to be reduced 12%. NOTE: Recirculation flow is shown below. RECIRCULATION FLOW MINIMUM COOLER AND CONDENSER FLUID FLOW RATES AND MINIMUM LOOP VOLUME UNIT 30HR,HS 070 080 090 100 110 120 140 160 MINIMUM FLOW Cooler Condenser* Gpm L/s Gpm L/s 95 5.99 110 6.94 95 5.99 115 7.26 95 5.99 124 7.82 135 8.52 128 8.08 135 8.52 138 8.71 135 8.52 150 9.46 156 9.84 150 9.46 156 9.84 243 15.30 MINIMUM VOLUME† Gal. 208 232 257 294 315 336 405 449 L 787.3 878.1 972.7 1112.8 1192.3 1271.8 1532.9 1699.5 LEGEND ARI — Air Conditioning and Refrigeration Institute (U.S.A.) N — Liters per kW V — Gallons per ton *Applicable to 30HR units only. †Minimum system fluid volumes: Gallons = V x ARI Capacity in Tons Liters = N x ARI Capacity in kW (Based on Normal Air Conditioning value) APPLICATION Normal Air Conditioning Process Type Cooling Low Ambient Operation V 3 6 to 10 6 to 10 Maximum cooler flow (. 5 gpm/ton or , 5° F rise [. 0.09 L/s • kW or , 2.7° C rise]) — The rise results in practical maximum pressure drop through cooler. Return fluid may bypass the cooler to keep pressure drop through cooler within acceptable limits. This permits a higher DT with lower fluid flow through cooler and mixing after the cooler. Special cooler baffling is available by special order, to permit a cooler flow rate increase of 10%. NOTE: Bypass flow is shown below. BYPASS FLOW N 3.25 6.5 to 10.8 6.5 to 10.8 NOTE: Minimum condenser fluid flow based on 3 ft/sec (0.9 m/s) to minimize condenser fouling. Flow rates below 3 ft/sec (0.9 m/s) may require more frequent tube cleaning. Cooler and fluid-cooled condenser temperature rise Ratings and performance data in this publication are for a cooling temperature rise of 10° F (5.6° C). Units may be operated at a different temperature rise, provided flow limits are not exceeded and corrections to capacity, etc., are 13 Application data (cont) Minimum fluid-cooled condenser flow — This value (maximum rise) is shown in Minimum Cooler and Condenser Fluid Flow Rates and Minimum Loop Volume table on page 13. Condensers may be piped in series. Ensure leaving fluid temperature does not exceed 104 F (40 C). Variable cooler flow rates —These rates may be applied to standard chillers. However, the unit will attempt to maintain a constant leaving chilled fluid temperature. In such cases, minimum flow must be in excess of minimum flow given in the Minimum Cooler and Condenser Fluid Flow Rates and Minimum Loop Volume table, and flow rate must change in steps of less than 10% per minute. Apply 6 gal per ton (6.5 L per kW) fluid loop volume minimum if flow rate changes more rapidly. Chilled fluid loop volume — The volume in circulation must equal or exceed 3 gal per nominal ton of cooling (3.25 L per kW) for temperature stability and accuracy in normal air conditioning applications. See Minimum Cooler and Condenser Fluid Flow Rates and Minimum Loop Volume table on page 13. (For example, a 30HR100 would require 294 gal [1112.8 L] in circulation in system loop — see Minimum Cooler and Condenser Fluid Flow Rates and Minimum Loop Volume table on page 13.) For process jobs where accuracy is vital, or for operation at ambient temperature below 32 F (0° C) with low unit loading conditions, there should be from 6 to 10 gal. per ton (6.5 to 10.8 L per kW). To achieve this volume, it is often necessary to install a tank in the loop. Tank should be baffled to ensure there is no stratification, and that water (or brine) entering tank is adequately mixed with liquid in the tank. NOTE: Tank installation is shown below. TANK INSTALLATION Fouling factor — The fouling factor used to calculate tabulated ratings was 0.00025 ft2 • hr • F/Btu (0.000044 m2 • KW). As fouling factor is increased, unit capacity decreases and compressor power increases. Standard ratings should be corrected using following multipliers: FOULING FACTOR CORRECTION FOULING English 0.0005 0.001 0.002 FACTOR SI 0.000088 0.000176 0.000352 COOLER Cap. Power 0.995 1.000 0.980 1.000 — — CONDENSER Cap. Power 0.990 1.005 0.969 1.033 0.908 1.098 Rating tables are based on 10° F (5.6° C) DT in the cooler and 0.00025 ft2• hr • F/Btu (0.000044 m2 • K/W) fouling factor in both cooler and condenser. Also, 10° F (5.6° C) DT in condenser for 3-pass parallel, 20° F (11.1° C) DT for 6-pass parallel, and 40° F (22.2° C) DT for 6-pass series circuiting arrangements. PERFORMANCE CORRECTIONS 1. Corrected Cooling Capacity = Rated Cooling Capacity x all correction factors. 2. Corrected Compressor Power Input = Rated Power Input x all correction factors. Cooler and fluid-cooled condenser freeze protection If chiller or fluid lines are in an area where ambient conditions fall below 32 F (0° C), it is recommended that an antifreeze solution be added to protect the unit and fluid piping to a temperature 15° F (8.3° C) below the lowest anticipated temperature. Corrections to performance as indicated in Capacity Correction and Selection Procedure sections on pages 15 and 17 must be applied. Use only antifreeze solutions approved for heat exchanger duty. Use of automotive antifreezes is not recommended because of the fouling that can occur once their relatively short-lived inhibitor breaks down. If not protected with an antifreeze solution, draining cooler and outdoor piping is recommended if system is not to be used during freezing weather conditions. 30HS condenser requirements 1. Ensure each refrigerant circuit has its own head pressure control. 2. Condenser must provide 15° F (8.3° C) subcooling, a maximum of 40° F (22.2° C) difference between saturated condensing temperature and outdoor ambient temperature (to prevent overload at high ambient temperatures), and a minimum of 20° F (11.1° C) difference (to assure subcooling). 3. Do not manifold independent refrigerant circuits into a single condenser. 4. Condenser should not be located more than 50 ft (15 m) below chiller to maintain subcooling. 5. Design discharge and liquid piping according to Carrier System Design Manual. 14 Oversizing chillers Capacity correction (antifreeze) Oversizing chillers by more than 15% at design conditions must be avoided as the system operating efficiency would be adversely affected (resulting in greater and/or excessive electrical demand and cycling of compressors). When future expansion of equipment is anticipated, install a single chiller to meet present load requirements, and install a second chiller to meet the additional load demand. It is also recommended that the installation of 2 smaller chillers be considered where operation at minimum load is critical. The operation of a smaller chiller loaded to a greater percent of minimum is preferred to operating a single chiller at or near its minimum recommended value. Hot gas bypass should not be used as a means to allow oversizing chillers. Hot gas bypass should be given consideration where substantial operating time is anticipated below the minimum unloading step. If unit or fluid lines connected to the unit are in an area where ambient temperature falls below 32 F (0° C), it is strongly recommended that antifreeze (or other suitable brine) be used in the chilled fluid circuit. Unit performance data must be corrected as shown in the following example (using inhibited ethylene glycol solution): Multiple chillers Where chiller capacities required are greater than can be furnished by a 30H chiller, or where standby capability is desired, chillers may be installed in parallel. Units of equal size help to ensure balanced fluid flows. Where a large temperature drop (. 25° F [13.9° C]) is desired, chillers may be installed in series. Fluid temperature sensors need not be moved for multiple chiller operation. Part-wind start Part-wind start is not generally required on 30H chillers due to use of multiple small compressors allowing smaller electrical load increments, but it is available if required. Maximum instantaneous current flow (see ICF in Electrical Data table on page 29) should be used in determining need. Vibration isolation Compressors are spring isolated. External vibration isolation is not generally required. Strainers For 30HR units, a strainer with a minimum of 20 mesh should be installed in both the cooler and condenser fluid inlet lines just ahead of the cooler and condenser, and as close to the cooler and condenser as possible. For 30HS units, this recommendation applies only to the cooler. EXAMPLE — ENGLISH I Determine concentration of inhibited ethylene glycol (EG) solution required to protect the system to 0° F (at zero flow). From Solution Crystallization Point correction curve on page 16: 35% EG concentration is required for solution crystallization at 0° F. Consider the 30HR080 unit selected in the Selection Procedure section on page 17. II Correct unit capacity. On Capacity Correction curve on page 16, read 0.965 correction factor at 35% concentration. Corrected Capacity = 0.965 x Rated Capacity = 0.965 x 77.2 = 74.5 Tons III Correct cooler water flow rate (Gpm). On Cooler Flow Correction curve on page 16, read 1.112 correction factor at 35% concentration. 74.5 x 24 Cooler Water Flow = Tons x 24 = DT 10 (at corrected capacity) = 178.8 Gpm Cooler Water Flow = 1.112 x 178.8 = 198.8 Gpm (35% EG) IV Correct cooler pressure drop. On Cooler Pressure Drop Correction curve on page 18, read 1.28 correction factor at 35% concentration. On Cooler Pressure Drop curve, (page 19) for 198.8 gpm of water, Pressure Drop = 12.1 ft of water. For 35% EG solution, Pressure Drop = 1.28 x 12.1 = 15.5 ft of water V Correct compressor power input (kW). On Power Correction curve on page 16, read 0.988 correction factor at 35% concentration. Corrected Power Input = 0.988 x 68.6 = 67.8 kW 15 Application data (cont) EXAMPLE — SI I Determine concentration of inhibited ethylene glycol (EG) solution required to protect the system to −17.8 C (at zero flow). From Solution Crystallization Point correction curve at right: 35% EG concentration is required for solution crystallization at −17.8 C. Consider the 30HR080 unit selected in the Selection Procedure section on page 17. II Correct unit capacity. On Capacity Correction curve at right, read 0.965 correction factor at 35% concentration. Corrected Capacity = 0.965 x Rated Capacity = 0.965 x 273.1 = 263.4 kW III Correct cooler water flow rate (L/s). On Cooler Flow Correction curve at right, read 1.112 correction factor at 35% concentration. Cooler Water Flow = (at corrected capacity) = kW x .239 DT 263.4 x .239 5.6 = 11.2 L/s Cooler Water Flow (35% EG) = 1.112 x 11.2 = 12.5 L/s IV Correct cooler pressure drop. On Cooler Pressure Drop Correction curve at right, read 1.28 correction factor at 35% concentration. On Cooler Pressure Drop curve (page 19), for 12.5 L/s of water, Pressure Drop = 36.4 kPa. For 35% EG solution, Pressure Drop = 1.28 x 36.4 = 46.6 kPa V Correct compressor power input (kW). On Power Correction curve at right, read 0.988 correction factor at 35% concentration. Corrected Power Input = 0.988 x 69.6 = 68.8 kW 16 ETHYLENE GLYCOL PERFORMANCE CORRECTION FACTORS AND SOLUTION CRYSTALLIZATION POINTS Correction factors apply to published chilled water performance ratings from 40 to 60 F (4.4 to 15.6 C) leaving water temperature. Selection procedure (with example) ENGLISH NOTE: Contact your local Carrier representative for a computer selection (based on the Reciprocating Chiller Selection program of Carrier’s electronic catalog), or follow the procedure below. I Determine unit size and operating conditions required to meet given capacity at given conditions. Given: Capacity . . . . . . . . . . . . . . . . . . . . . . . . . 77 Tons Leaving Chilled Water Temp (LCWT) . . . . . . . 44 F Cooler Water Temp Rise . . . . . . . . . . . . . . . 10° F Entering Condenser Water Temp . . . . . . . . . . 85 F Condenser Water Temp Rise . . . . . . . . . . . . 10° F Fouling Factor (Cooler and Condenser) . . . . . . . . . . . . . . . . . . . . . .00025 SI NOTE: Contact your local Carrier representative for a computer selection (based on the Reciprocating Chiller Selection program of Carrier’s electronic catalog), or follow the procedure below. I Determine unit size and operating conditions required to meet given capacity at given conditions. Given: Capacity . . . . . . . . . . . . . . . . . . . . . . . . . 270 kW Leaving Chilled Water Temp (LCWT) . . . . . . . . 7 C Cooler Water Temp Rise . . . . . . . . . . . . . . . 5.6° C Entering Condenser Water Temp . . . . . . . . . . 30 C Condenser Water Temp Rise . . . . . . . . . . . . 5.6° C Fouling Factor (Cooler and Condenser) . . . . . . . . . . . . . . . . . . . . . . . .044 NOTE: For other than 10° F temperature rise, data corrections must be made; also, on some units a change of controls is necessary. NOTE: For other than 5.6° C temperature rise, data corrections must be made; also, on some units a change of controls is necessary. FOR HR (Fluid-Cooled Condenser): Enter the Performance data table on page 21 at 44 F LCWT and 85 F Condenser Entering Water Temperature. Read down the capacity column to a capacity that equals or exceeds the given capacity. Read across to obtain the operating conditions required to obtain the listed capacity. Use cooler and condenser pressure drop curves to determine the respective pressure drops. Final unit selection should be based on present and future job requirements and the economics of the job. FOR 30HR (Fluid-Cooled Condenser): Enter the Performance Data table on page 25 at 7 C LCWT and 30 C Condenser Entering Water Temperature. Read down the capacity column to a capacity that equals or exceeds the given capacity. Read across to obtain the operating conditions required to obtain the listed capacity. Use cooler and condenser pressure drop curves to determine the respective pressure drops. Final unit selection should be based on present and future job requirements and the economics of the job. FOR 30HS (Condenserless): Use same method. For remote condenser data, refer to appropriate Carrier condenser Product Data literature. Contact your local Carrier representative for a computer selection of chiller system combinations with Carrier air-cooled condensers other than those shown in Performance Data tables. II From Performance Data table and pressure drop curves, determine operating data for selected unit. Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 30HR080 Capacity . . . . . . . . . . . . . . . . . . . . . . . . 77.2 tons Compressor Motor Power Input . . . . . . . . 68.6 kW Cooler Water Flow. . . . . . . . . . . . . . . . . . 185 gpm Cooler Pressure Drop . . . . . . . . . . . . . . . . . 10.6 ft Condenser Water Flow . . . . . . . . . . . . . 229.3 gpm Condenser PressureDrop . . . . . . . . . . . . . . 10.0 ft FOR 30HS (Condenserless): Use same method. For remote condenser data, refer to appropriate Carrier condenser Product Data literature. Contact your local Carrier representative for a computer selection of chiller system combinations with Carrier air-cooled condensers other than those shown in Performance Data tables. II From Performance Data table and pressure drop curves, determine operating data for selected unit. Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 30HR080 Capacity . . . . . . . . . . . . . . . . . . . . . . . . 273.0 kW Compressor Motor Power Input . . . . . . . . 69.6 kW Cooler Water Flow . . . . . . . . . . . . . . . . . 11.6 L/s Cooler Pressure Drop . . . . . . . . . . . . . . . 31.5 kPa Condenser Water Flow . . . . . . . . . . . . . . 14.5 L/s Condenser Pressure Drop . . . . . . . . . . . . 29.8 kPa 17 Performance data Ratings Performance Data tables for 30HR fluid-cooled condenser models appear on pages 21 and 25. Ratings for 30HS condenserless models appear on pages 22 and 26. Ratings for 30HS condenserless models in combination with air-cooled condensers appear on pages 23-24, and 27-28. Ratings data beyond limits shown and/or brine ratings are available in Carrier Application Data publications. 1. All performance data is based on: a. Cooler water temperature rise of 10° F (5.6° C). When more accuracy is desired, correct LCWT by amount determined from LCWT Correction curve below before entering Performance Data tables. b. Cooler fouling factor of .00025 (.000044) (same for condenser on 30HR). c. 10° F (5.6° C) subcooling (30HS). d. Refrigerant 22. LCWT CORRECTION ENGLISH 2. When corrected LCWT is used, cooler pressure drop must also be corrected for the new LCWT: a. Enter Performance Data table at corrected LCWT. By interpolation, determine corrected Capacity (tons or kW), saturated discharge temperature (in Performance Data tables on pages 21 and 25 for 30HS condenserless units), and kW (compressor motor power input at rated voltage). b. Calculate: corrected capacity (tons) x 24 corrected gpm = temperature rise (°F) corrected L/s = corrected capacity (kW) x .239 temperature rise (°C) c. Enter Cooler Pressure Drop curve at corrected gpm (L/s) and find pressure drop. Where cooler water temperature rise is less than 7° F (3.9° C), the high flow rate will normally be accomplished by excessive pressure drop. In these cases, contact your local Carrier representative for selection of a cooler with suitable baffle spacing. Combining 30HS units with remote condensers which have greater than (less than) the 10° F (5.6° C) subcooling in the ratings increases (decreases) system capacity. To adjust capacity, multiply capacity ratings by 0.96; then adjust this result upward by 0.4% for each degree F (0.7% for each degree C) of available subcooling. 30HS ARI (Air Conditioning and Refrigeration Institute, U.S.A.) ratings are based on: • Leaving chilled water temperature of 44 F (6.7 C). • Entering cooler water temperature of 54 F (12.2 C). • Saturated discharge temperature of 120 F (48.9 C). NOTE: For rise above 10° F, ADD correction to design LCWT; below 10° F, SUBTRACT. SI 30HR ARI ratings are based on: • Leaving chilled water temperature of 44 F (6.7 C). • Entering cooler water temperature of 54 F (12.2 C). • Entering condenser water temperature of 85 F (29.4 C). • Condenser flow of 3 gpm per ton (0.054 L/s per kW). Performance data for 30HS chillers in combination with remote air-cooled condensers includes the following system combinations: CHILLER 30HS070 30HS080 30HS090 30HS100 AIR-COOLED CONDENSER 09DK044/09DK034 09DK054/09DK034 09DK064/09DK034 (2) 09DK054 NOTE: Numbers in ( NOTE: For rise above 5.6° C, ADD correction to design LCWT; below 5.6° C, SUBTRACT. 18 ) are quantities. CHILLER 30HS110 30HS120 30HS140 30HS160 AIR-COOLED CONDENSER (2) 09DK064 (2) 09DK064 (2) 09DK084 (2) 09DK094 COOLER PRESSURE DROP NOTE: Ft of water = 2.31 x change in psig. CONDENSER PRESSURE DROP NOTE: Ft of water = 2.31 x change in psig. 19 Performance data (cont) ARI RATINGS UNIT 30 HR070 HR080 HR090 HR100 HR110 HR120 HR140 HR160 CAPACITY Tons kW INPUT POWER (kW) 69.4 77.2 85.5 98.0 105.0 112.0 135.0 149.8 244.1 271.5 300.7 344.7 369.3 393.9 474.8 526.8 60.1 68.6 77.4 85.4 93.8 102.3 126.0 141.6 COOLER FLOW Gpm L/s 166.3 185.1 204.9 234.8 251.6 268.6 323.7 359.2 10.49 11.68 12.93 14.81 15.87 16.95 20.42 22.66 LEGEND EER — Energy Efficiency Ratio (Capacity [Btuh] 4 Input Power [W]) IPLV — Integrated Part-Load Value Rated in accordance with ARI Standard 590-92. 20 COOLER PRESSURE DROP Ft of kPa Water 8.6 25.7 10.6 31.7 12.9 38.5 9.0 26.9 10.3 30.8 11.7 34.9 9.4 28.1 11.6 34.6 CONDENSER FLOW Gpm L/s 208.2 231.6 256.5 294.0 315.0 336.0 405.0 449.4 13.14 14.61 16.18 18.55 19.87 21.20 25.55 28.35 CONDENSER PRESSURE DROP Ft of kPa Water 7.0 20.9 10.2 30.5 9.8 29.3 11.5 34.3 10.8 32.2 10.3 30.8 14.4 43.0 10.4 31.1 EER IPLV 13.9 13.5 13.3 13.8 13.4 13.1 12.9 12.7 17.5 17.1 17.3 18.4 18.3 18.2 16.3 16.4 NOTES: 1. Rated in accordance with ARI Standard 590-92 at standard rating conditions. 2. Standard rating conditions are as follows: Cooler Conditions: Leaving water temperature: 44 F (6.7 C) Entering water temperature: 54 F (12.2 C) Condenser Conditions: Entering water temperature: 85 F (29.4 C) Flow: 3 gpm per ton (0.054 L/s per kW) Fouling Factor (Cooler and Condenser): 0.00025 hr-sq ft-F per Btuh (0.000044 m2 x C per W) 3. IPLV is a single number part-load efficiency value calculated from 100, 75, 50, and 25% system full-load efficiency values and corrected for a typical building air-conditioning application. 4. All data in this table is certified in accordance with ARI Standard 590-92 as represented in the Reciprocating Chiller Selection Program (ECat) version 2.13. Performance data 30HR Water-Cooled — English 30HR UNIT SIZE 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 LCWT (F) 40.0 42.0 44.0 46.0 48.0 50.0 55.0 60.0 Cap. (Tons) 67.6 75.3 83.3 95.8 102.7 109.6 131.9 146.3 70.5 78.4 86.6 99.4 106.6 113.6 137.0 151.9 73.5 81.5 90.1 103.1 110.4 117.6 142.3 157.7 76.4 84.8 93.6 106.8 114.3 121.7 147.6 163.6 79.5 88.1 97.2 110.6 118.2 125.9 153.2 169.6 82.6 91.4 100.8 114.4 122.3 130.0 158.8 175.7 90.6 100.2 110.4 124.4 132.6 140.9 173.2 191.7 99.2 109.4 120.3 134.7 143.5 152.1 188.3 208.4 75.0 Cooler Input Flow kW Rate (Gpm) 53.9 161.9 61.5 180.2 69.5 199.3 76.5 229.4 84.3 246.0 91.9 262.4 113.5 315.8 127.9 350.1 54.4 168.9 62.2 187.8 70.2 207.6 77.2 238.2 85.0 255.3 92.8 272.0 114.8 328.3 129.4 363.9 54.9 176.1 62.7 195.5 70.9 215.9 77.9 247.1 85.7 264.6 93.6 281.8 116.0 341.1 130.9 378.0 55.4 183.3 63.2 203.4 71.5 224.5 78.3 256.1 86.3 274.1 94.4 291.9 117.2 354.1 132.4 392.4 55.9 190.9 63.7 211.4 72.0 233.2 78.9 265.4 87.0 283.7 95.0 302.1 118.4 367.6 133.8 407.1 56.3 198.3 64.2 219.5 72.6 242.1 79.4 274.7 87.5 293.5 95.7 312.1 119.5 381.2 135.3 422.0 57.2 217.8 65.2 240.8 73.7 265.3 80.4 298.9 88.7 318.6 97.1 338.6 122.1 416.3 138.6 460.8 58.0 238.5 66.0 263.0 74.6 289.4 81.3 324.0 89.7 345.1 98.3 366.0 124.4 453.1 141.7 501.4 Cond Flow Rate (Gpm) 196.7 219.9 244.2 278.8 300.3 321.7 388.9 432.4 203.9 227.8 252.7 287.9 310.0 331.7 402.1 447.0 211.4 235.8 261.4 297.1 319.6 341.9 415.5 461.9 218.8 243.9 270.3 306.3 329.4 352.3 429.1 477.1 226.6 252.1 279.3 315.8 339.3 362.8 443.2 492.5 234.2 260.5 288.4 325.4 349.4 373.1 457.4 508.2 254.2 282.3 312.1 350.0 375.0 400.2 493.8 548.8 275.3 304.9 336.7 375.4 401.9 428.2 531.8 591.0 Cap. (Tons) 65.7 73.2 81.0 93.3 100.1 106.9 128.4 142.5 68.5 76.3 84.4 96.9 103.9 110.8 133.5 148.1 71.4 79.4 87.8 100.5 107.7 114.9 138.6 153.8 74.4 82.6 91.3 104.2 111.6 118.8 143.9 159.6 77.4 85.8 94.8 107.8 115.5 123.0 149.3 165.5 80.4 89.1 98.4 111.7 119.4 127.1 154.9 171.6 88.3 97.8 107.7 121.5 129.6 137.8 169.1 187.3 96.7 106.8 117.7 131.7 140.4 149.0 184.0 203.7 CONDENSER ENTERING WATER TEMPERATURE (F) 80.0 85.0 Cooler Cond Cooler Input Flow Flow Cap. Input Flow kW Rate Rate (Tons) kW Rate (Gpm) (Gpm) (Gpm) 56.4 157.2 193.7 63.7 58.8 152.4 64.3 175.3 216.8 71.1 67.0 170.2 72.6 194.0 240.9 78.8 75.6 188.6 80.2 223.4 275.3 90.8 83.7 217.4 88.1 239.7 296.7 97.5 91.9 233.4 96.1 255.9 318.0 104.2 100.0 249.6 118.2 307.5 383.8 125.0 122.7 299.2 132.8 341.2 426.9 138.8 137.7 332.3 57.0 164.1 200.9 66.5 59.5 159.2 65.0 182.7 224.7 74.1 67.8 177.5 73.4 202.1 249.5 82.1 76.5 196.6 80.9 232.2 284.5 94.3 84.6 225.8 89.0 248.8 306.2 101.2 92.9 242.4 97.0 265.5 328.0 108.1 101.2 259.0 119.7 319.8 396.9 129.9 124.4 311.2 134.6 354.8 441.5 144.3 139.6 345.6 57.6 171.1 208.2 69.4 60.1 166.3 65.7 190.4 232.7 77.2 68.6 185.1 74.2 210.4 258.2 85.5 77.4 204.9 81.7 240.9 293.6 98.0 85.4 234.8 89.9 258.2 316.0 105.0 93.8 251.6 98.0 275.3 338.4 112.0 102.3 268.6 121.1 332.4 410.2 135.0 126.0 323.7 136.4 368.6 456.2 149.8 141.6 359.2 58.2 178.4 215.9 72.2 60.9 173.3 66.4 198.1 240.7 80.4 69.4 192.8 74.9 218.9 267.0 88.8 78.4 213.1 82.4 249.9 302.8 101.5 86.3 243.5 90.6 267.6 325.8 108.8 94.8 260.9 98.9 285.0 348.5 116.0 103.4 278.3 122.5 345.2 423.8 140.2 127.6 336.2 138.0 382.8 471.3 155.6 143.5 373.2 58.7 185.7 223.4 75.2 61.6 180.6 67.0 206.0 248.9 83.5 70.2 200.5 75.7 227.5 276.0 92.4 79.1 221.7 83.0 258.8 312.1 105.2 87.0 252.5 91.4 277.1 335.7 112.6 95.7 270.3 99.8 295.1 359.1 120.1 104.4 288.2 123.9 358.3 437.6 145.5 129.2 349.1 139.6 397.3 486.7 161.4 145.3 387.4 59.3 193.1 231.1 78.2 62.2 187.9 67.6 214.0 257.3 86.8 70.9 208.4 76.3 236.2 285.1 95.9 80.0 230.3 83.6 268.2 321.8 108.9 87.8 261.4 92.1 286.7 345.7 116.6 96.6 279.9 100.6 305.3 369.6 124.2 105.3 298.2 125.1 371.9 451.9 151.0 130.7 362.5 141.3 411.9 502.2 167.4 147.1 401.8 60.5 212.3 250.9 86.0 63.7 206.7 68.9 235.0 279.0 95.3 72.5 229.1 77.8 258.9 308.6 105.1 81.8 252.6 85.0 292.1 346.4 118.6 89.5 285.1 93.7 311.6 371.4 126.7 98.5 304.4 102.4 331.1 396.4 134.7 107.6 323.7 128.3 406.4 488.1 164.9 134.3 396.4 145.2 450.1 542.6 182.8 151.6 439.4 61.5 232.5 271.7 94.0 64.9 226.1 70.0 256.9 301.4 104.3 73.9 250.9 79.1 283.2 333.5 114.9 83.4 276.3 86.2 316.9 371.7 128.7 91.0 309.7 95.0 337.8 398.2 137.3 100.4 330.2 103.9 358.4 424.4 145.7 109.6 350.6 131.1 442.7 526.0 179.7 137.7 432.2 148.8 490.1 584.6 199.0 155.8 478.7 Cond Flow Rate (Gpm) 190.5 213.6 237.6 271.7 293.0 314.4 378.6 421.3 197.7 221.4 246.1 280.6 302.5 324.4 391.6 435.8 208.2 231.6 256.5 294.0 315.0 336.0 405.0 449.4 212.6 237.5 263.6 299.1 322.1 344.8 418.4 465.5 220.2 245.6 272.6 308.6 331.9 355.3 432.1 480.7 227.9 254.0 281.6 317.9 342.0 365.8 446.3 496.2 247.5 275.5 305.0 342.5 367.6 392.6 482.4 536.3 267.6 298.1 329.6 367.9 394.3 420.5 520.0 578.0 Cap. (Tons) 61.7 68.9 76.5 88.2 94.8 101.4 121.5 135.1 64.4 71.9 79.7 91.7 98.5 105.2 126.3 140.4 67.2 74.9 83.0 95.2 102.2 109.1 131.3 145.9 70.1 78.1 86.4 98.8 106.0 113.0 136.4 151.5 73.0 81.2 89.9 102.4 109.8 117.0 141.6 157.3 76.0 84.5 93.4 106.2 113.7 121.1 146.9 163.1 83.7 92.8 102.5 115.7 123.7 131.6 160.8 178.2 91.3 101.4 111.8 125.7 134.1 142.5 175.2 194.2 90.0 Cooler Input Flow kW Rate (Gpm) 61.1 147.6 69.6 165.0 78.4 183.0 87.1 211.2 95.6 227.0 103.9 242.8 127.1 290.7 142.3 323.3 61.9 154.3 70.5 172.2 79.5 190.9 88.1 219.6 96.7 235.9 105.3 251.9 129.0 302.6 144.5 336.4 62.8 161.0 71.5 179.7 80.6 199.0 89.1 228.2 97.9 244.9 106.5 261.5 130.8 314.8 146.6 349.8 63.6 168.0 72.4 187.2 81.6 207.3 90.1 236.9 98.9 254.2 107.7 271.1 132.6 327.2 148.7 363.5 64.4 175.3 73.3 194.9 82.6 215.7 91.0 245.8 100.0 263.5 108.9 280.9 134.3 339.9 150.8 377.4 65.1 182.5 74.1 202.8 83.6 224.3 91.8 254.9 101.0 273.1 110.0 290.7 136.0 352.8 152.8 391.7 66.8 201.1 76.1 223.1 85.8 246.4 94.0 278.0 103.2 297.4 112.5 316.4 140.1 386.4 157.8 428.4 68.2 219.5 77.8 244.0 87.7 269.0 95.8 302.4 105.4 322.5 115.0 342.8 144.0 421.4 162.5 467.3 Cond Flow Rate (Gpm) 187.3 210.2 233.9 267.9 289.1 310.2 373.2 415.6 194.5 218.0 242.5 276.8 298.6 320.1 386.2 430.0 201.7 225.9 251.2 285.9 308.3 330.5 399.4 444.6 209.2 234.0 260.0 295.2 318.1 340.7 412.8 459.5 216.9 242.2 269.0 304.6 328.1 351.1 426.5 474.6 224.5 250.6 278.1 314.2 338.2 361.6 440.4 490.1 244.1 272.0 301.6 338.5 363.8 388.7 476.4 529.7 263.4 294.0 325.3 363.9 390.1 416.5 513.7 571.4 indicates performance data rated in accordance with ARI 590-92. See ARI Ratings table on page 20 for more details. ARI Cap. kW LCWT — — — — LEGEND Air Conditioning and Refrigeration Institute (U.S.A.) Capacity Compressor Motor Power Input at Rated Voltage Leaving Chilled Water Temperature 21 Performance data 30HS Condenserless — English 30HS UNIT SIZE 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 ARI Cap. kW LCWT THR 22 LCWT (F) 40.0 42.0 44.0 46.0 48.0 50.0 55.0 60.0 — — — — — Cap. (Tons) 67.8 75.0 83.0 95.2 102.2 109.1 132.1 148.2 70.8 78.2 86.5 98.9 106.1 113.2 137.5 154.3 73.9 81.5 90.1 102.8 110.1 117.3 143.0 160.2 77.1 84.9 93.8 106.6 114.2 121.6 148.7 166.5 80.3 88.4 97.5 110.5 118.3 125.9 154.4 172.8 83.5 91.9 101.4 114.5 122.5 130.3 160.2 179.3 92.1 101.1 111.4 124.8 133.3 141.6 175.7 196.3 101.2 110.7 121.9 135.7 144.6 153.4 191.8 214.1 95.0 Cooler Input Flow kW Rate (Gpm) 54.2 162.3 62.3 179.5 70.5 198.6 77.9 228.0 85.8 244.7 93.6 261.2 113.9 316.3 132.5 354.7 54.6 169.6 62.8 187.4 71.0 207.2 78.3 237.0 86.3 254.2 94.2 271.1 114.9 329.4 133.9 369.6 54.9 177.1 63.1 195.4 71.4 216.0 78.7 246.3 86.8 263.9 94.7 281.3 115.7 342.9 135.0 384.1 55.1 184.8 63.4 203.7 71.8 224.9 79.1 255.6 87.2 273.8 95.2 291.6 116.5 356.6 136.2 399.3 55.3 192.7 63.7 212.1 72.1 234.1 79.3 265.2 87.5 283.9 95.6 302.1 117.1 370.6 137.2 414.8 55.4 200.5 63.9 220.7 72.3 243.4 79.5 274.9 87.8 294.1 96.0 312.8 117.6 384.7 138.1 430.6 55.5 221.3 64.0 242.9 72.6 267.7 79.7 300.0 88.2 320.4 96.5 340.3 118.5 422.2 139.8 471.8 55.2 243.4 63.8 266.4 72.4 293.2 79.6 326.4 88.1 347.8 96.5 369.0 118.7 461.5 140.8 515.1 THR (Tons) Cap. (Tons) 81.8 91.1 101.2 115.4 124.4 133.3 161.6 182.5 84.9 94.5 104.9 119.2 128.5 137.6 167.3 188.9 88.1 97.9 108.6 123.1 132.6 141.9 173.0 195.2 91.3 101.3 112.4 127.0 136.7 146.2 178.8 201.7 94.6 104.8 116.2 131.0 140.9 150.7 184.7 208.3 97.9 108.4 120.1 135.1 145.2 155.1 190.7 215.1 106.5 117.6 130.2 145.5 156.1 166.6 206.3 232.5 115.5 127.2 140.6 156.3 167.4 178.4 222.5 250.6 61.5 68.4 75.9 87.3 94.0 100.6 121.2 136.3 64.4 71.5 79.3 90.9 97.8 104.5 126.4 142.0 67.4 74.6 82.8 94.5 101.6 108.5 131.6 147.7 70.4 77.9 86.3 98.2 105.5 112.6 136.9 153.6 73.5 81.2 89.9 102.0 109.5 116.8 142.4 159.6 76.6 84.6 93.6 105.9 113.5 121.0 148.0 165.9 84.7 93.4 103.2 115.8 124.0 132.0 162.6 181.9 93.0 102.5 113.0 126.4 134.9 143.4 178.2 198.9 SATURATED DISCHARGE TEMPERATURE (F) 110.0 120.0 Cooler Cooler Input Flow THR Cap. Input Flow kW Rate (Tons) (Tons) kW Rate (Gpm) (Gpm) 61.7 147.3 77.5 57.2 66.1 137.0 70.6 163.7 86.7 63.8 75.5 152.8 79.6 181.8 96.5 71.1 84.9 170.2 88.6 209.0 110.2 81.8 95.1 195.8 97.3 225.0 119.2 88.3 104.2 211.4 105.7 240.7 127.9 94.7 113.1 226.6 128.0 290.3 154.4 113.9 136.4 272.6 147.7 326.4 174.6 128.4 156.9 307.5 62.4 154.3 80.6 60.0 67.1 143.8 71.5 171.2 90.0 66.8 76.6 160.1 80.6 190.0 100.2 74.4 86.3 178.1 89.6 217.7 114.1 85.3 96.4 204.3 98.3 234.2 123.2 92.0 105.6 220.3 106.9 250.4 132.2 98.4 114.6 235.8 129.7 302.7 159.9 118.8 138.5 284.6 149.8 340.1 180.7 133.8 159.4 320.6 63.1 161.5 83.7 62.9 68.1 150.7 72.2 178.9 93.3 69.9 77.7 167.6 81.5 198.4 103.8 77.7 87.5 186.3 90.4 226.6 117.9 88.8 97.6 212.9 99.3 243.5 127.3 95.7 106.9 229.4 108.0 260.2 136.5 102.5 116.1 245.8 131.2 315.4 165.5 123.8 140.5 296.9 151.7 354.1 187.0 139.3 161.8 334.0 63.7 168.8 86.9 65.8 68.9 157.8 73.0 186.8 96.8 73.0 78.8 175.2 82.3 207.0 107.6 81.1 88.7 194.6 91.2 235.6 121.8 92.4 98.7 221.8 100.2 253.1 131.4 99.5 108.2 238.7 109.0 270.1 140.8 106.4 117.5 255.2 132.6 328.5 171.3 129.0 142.5 309.4 153.6 368.4 193.3 145.0 164.2 347.8 64.3 176.4 90.1 68.8 69.8 165.0 73.7 194.9 100.3 76.2 79.7 183.0 83.1 215.7 111.4 84.6 89.8 203.1 92.0 244.8 125.8 96.1 99.8 230.7 101.1 262.7 135.6 103.4 109.4 248.1 110.0 280.3 145.3 110.5 118.8 265.1 134.0 341.8 177.1 134.3 144.3 322.3 155.4 382.9 199.8 150.8 166.5 361.9 64.8 184.0 93.4 71.9 70.6 172.6 74.3 203.1 103.8 79.5 80.6 191.0 83.8 224.7 115.3 88.2 90.8 211.8 92.6 254.3 129.9 99.9 100.8 239.9 101.8 272.6 139.9 107.3 110.6 257.7 110.9 290.6 149.7 114.6 120.1 275.2 135.3 355.4 183.0 139.7 146.0 335.4 157.1 398.4 206.6 156.7 168.7 376.3 65.8 203.7 101.8 79.7 72.2 191.6 75.5 224.5 112.9 88.1 82.6 211.7 85.3 248.0 125.3 97.5 93.1 234.4 94.0 278.4 140.2 109.7 103.0 263.6 103.5 298.0 150.8 117.5 113.1 282.5 112.8 317.2 161.1 125.3 122.9 301.1 138.0 390.9 198.4 153.8 150.0 369.7 160.9 437.1 223.5 172.8 173.8 414.1 66.4 223.8 110.2 86.9 73.3 209.0 76.3 246.7 122.3 96.6 84.1 232.3 86.3 271.9 135.3 106.7 94.9 256.6 95.0 304.0 150.9 119.9 104.8 288.4 104.7 324.5 162.0 128.2 115.1 308.4 114.2 344.9 172.9 136.4 125.3 328.1 140.1 428.6 214.4 168.7 153.4 405.9 164.0 478.3 241.3 188.6 178.3 453.6 LEGEND Air Conditioning and Refrigeration Institute (U.S.A.) Capacity Compressor Motor Power Input at Rated Voltage Leaving Chilled Water Temperature Total Heat Rejection THR (Tons) Cap. (Tons) 74.3 83.4 93.1 106.4 115.3 123.9 149.2 169.0 77.4 86.7 96.7 110.2 119.3 128.1 154.7 175.1 80.5 90.0 100.3 114.1 123.4 132.6 160.2 181.2 83.6 93.4 104.1 118.0 127.5 136.8 165.9 187.5 86.8 96.9 107.9 122.0 131.7 141.2 171.6 193.9 90.1 100.4 111.7 126.0 135.9 145.7 177.5 200.4 98.4 109.5 121.6 136.3 146.8 157.1 192.6 217.3 105.9 118.4 131.2 147.0 158.0 168.8 208.4 234.7 50.6 56.8 63.6 73.3 79.4 85.5 102.7 116.5 53.2 59.7 66.7 76.6 82.9 89.2 107.3 121.6 55.9 62.6 69.9 80.0 86.5 92.9 112.0 126.7 58.7 65.5 73.1 83.4 90.1 96.7 116.9 132.0 61.5 68.6 76.4 87.0 93.9 100.6 121.9 137.5 64.4 71.7 79.8 90.6 97.6 104.5 127.0 143.0 72.0 79.8 88.7 99.9 107.4 114.8 — 157.6 77.4 87.2 96.9 109.4 117.4 125.5 — 173.0 135.0 Cooler Input Flow kW Rate (Gpm) 71.7 121.1 81.7 136.0 91.8 152.3 103.6 175.4 113.3 190.1 122.7 204.7 147.6 245.8 169.2 279.0 73.2 127.5 83.3 142.9 93.6 159.8 105.5 183.5 115.3 198.7 124.8 213.6 150.3 257.1 172.4 291.2 74.6 134.0 84.9 150.0 95.4 167.5 107.2 191.7 117.2 207.4 126.9 222.7 153.0 268.6 175.6 303.8 75.9 140.8 86.4 157.2 97.1 175.4 108.9 200.2 119.0 216.2 128.9 232.0 155.7 280.4 178.6 316.7 77.1 147.6 87.8 164.6 98.7 183.4 110.5 208.7 120.8 225.3 130.8 241.5 158.2 292.5 181.7 329.9 78.3 154.7 89.2 172.2 100.3 191.7 112.0 217.5 122.5 234.5 132.7 250.9 160.7 304.9 184.6 343.4 81.1 173.2 92.4 191.9 103.9 213.2 115.6 240.1 126.4 258.2 137.0 275.9 — — 191.7 378.7 82.7 186.2 94.8 209.6 106.7 233.0 118.6 263.1 129.8 282.4 140.9 301.9 — — 198.2 416.1 THR (Tons) 69.1 78.0 87.4 100.1 108.8 117.2 140.9 160.3 72.2 81.2 90.9 103.9 112.8 121.5 146.2 166.2 75.2 84.5 94.6 107.7 116.8 125.8 151.7 172.2 78.3 87.9 98.2 111.6 120.9 130.1 157.2 178.3 81.5 91.3 102.0 115.6 125.1 134.5 162.8 184.5 84.7 94.8 105.8 119.6 129.3 138.8 168.6 190.8 93.0 103.7 115.6 129.8 140.1 150.3 — 207.2 98.8 111.7 124.5 140.1 151.0 162.0 — 224.3 Performance data 30HS/Air-Cooled Condenser Combinations — English Performance data for 30HS chillers in combination with remote air-cooled condensers includes the following system combinations: CHILLER 30HS070 30HS080 30HS090 30HS100 AIR-COOLED CONDENSER 09DK044/09DK034 09DK054/09DK034 09DK064/09DK034 (2) 09DK054 NOTE: Numbers in ( 30HS UNIT SIZE 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 40.0 42.0 44.0 46.0 Cap. (Tons) Input kW 62.1 68.9 76.6 87.6 93.5 101.3 123.1 142.2 64.7 71.7 79.7 90.8 96.9 104.9 127.7 147.6 67.3 74.6 82.8 94.1 100.3 108.6 132.5 153.1 70.0 77.5 86.0 97.4 103.8 112.3 137.4 158.8 61.7 70.7 79.5 89.4 99.5 105.9 127.0 139.6 62.9 72.1 81.1 91.0 101.4 107.7 129.4 141.9 64.1 73.5 82.6 92.6 103.2 109.6 131.7 144.2 65.4 74.9 84.2 94.2 105.1 111.5 134.0 146.5 Cooler Flow Rate (Gpm) 148.6 164.9 183.5 209.6 223.9 242.4 294.6 340.4 154.9 171.8 191.0 217.4 232.1 251.3 305.9 353.6 161.4 178.7 198.6 225.5 240.5 260.3 317.6 367.0 167.9 185.8 206.4 233.7 249.1 269.5 329.5 380.9 AIR-COOLED CONDENSER (2) 09DK064 (2) 09DK064 (2) 09DK084 (2) 09DK094 ) indicate quantity. 85.0 LCWT (F) CHILLER 30HS110 30HS120 30HS140 30HS160 Cap. (Tons) 58.1 64.7 72.1 82.4 88.2 95.8 116.2 134.7 60.6 67.4 75.1 85.6 91.5 99.3 120.7 139.9 63.2 70.2 78.1 88.8 94.8 102.8 125.3 145.2 65.8 73.0 81.2 92.0 98.3 1-6.5 130.0 150.6 CONDENSER ENTERING AIR TEMPERATURE (F) 95.0 105.0 115.0 Cooler Cooler Cooler Input Flow Cap. Input Flow Cap. Input Flow kW Rate (Tons) kW Rate (Tons) kW Rate (Gpm) (Gpm) (Gpm) 65.7 139.1 54.1 69.2 129.5 50.0 72.3 119.6 75.1 154.9 60.4 79.0 144.6 56.0 82.4 134.1 84.4 172.7 67.5 88.8 161.7 62.9 92.6 150.5 95.3 197.4 77.3 100.6 185.0 71.9 105.3 172.2 105.6 211.1 82.7 111.0 198.1 — — — 112.6 229.3 90.2 118.7 215.8 84.4 124.2 202.0 134.8 278.2 109.2 141.9 261.4 102.2 148.4 244.6 148.8 322.4 127.1 157.3 304.2 119.4 165.2 285.8 67.1 145.2 56.5 70.8 135.3 52.3 74.1 125.3 76.7 161.5 63.0 80.9 150.9 58.5 84.5 140.3 86.2 179.9 70.4 90.8 168.7 65.6 94.9 157.2 97.1 205.1 80.3 102.6 192.3 74.9 107.6 179.4 107.7 219.1 85.9 113.4 205.8 — — — 114.7 237.8 93.6 121.2 224.1 87.7 126.9 210.0 137.5 289.2 113.6 145.0 272.2 106.4 151.7 254.8 151.5 335.1 132.1 160.4 316.4 124.3 168.7 297.7 68.5 151.5 59.0 72.4 141.3 54.7 75.9 131.0 78.3 168.2 65.7 82.7 157.4 61.1 86.5 146.5 88.0 187.3 73.3 92.8 175.8 68.4 97.1 164.0 98.9 212.8 83.4 104.7 199.8 — — — 109.8 227.3 89.2 115.8 213.7 — — — 116.8 246.5 97.0 123.5 232.5 91.0 129.6 218.2 140.2 300.4 118.0 148.0 283.0 110.7 155.1 265.3 154.1 348.0 137.2 163.4 328.9 129.2 172.1 309.6 69.9 157.8 61.5 74.0 147.4 57.1 77.7 136.9 79.9 175.1 68.4 84.5 164.0 — — — 89.8 194.8 76.3 94.8 183.0 71.3 99.4 171.0 100.8 220.7 86.5 106.8 207.4 — — — 112.0 235.7 92.5 118.2 221.9 — — — 119.0 255.4 100.5 125.9 241.0 — — — 142.9 311.8 122.5 151.0 294.0 115.0 158.5 275.9 156.8 361.2 142.4 166.5 341.6 134.2 175.5 321.8 125.0 Cap. (Tons) Input kW — — — — — — — 111.8 — — — — — — — 116.3 — — — — — — — — — — — — — — — — — — — — — — — 172.5 — — — — — — — 176.3 — — — — — — — — — — — — — — — — Cooler Flow Rate (Gpm) — — — — — — — 267.5 — — — — — — — 278.7 — — — — — — — — — — — — — — — — 23 Performance data 30HS/Air-Cooled Condenser Combinations — English (cont) 30HS UNIT SIZE 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 85.0 LCWT (F) 48.0 50.0 55.0 60.0 Cap. (Tons) Input kW 72.8 80.5 89.3 100.9 107.5 116.1 142.4 164.5 75.6 83.5 92.7 104.3 111.0 120.0 147.5 170.4 82.8 91.3 101.3 113.3 120.3 129.9 160.7 185.5 89.6 99.2 109.8 122.5 129.9 140.1 174.4 201.4 66.6 76.3 85.7 95.9 107.0 113.3 136.4 148.8 67.8 77.7 87.2 97.5 108.9 115.2 138.8 151.1 70.9 81.3 91.2 101.6 113.7 119.9 145.0 156.8 73.8 84.8 95.1 105.8 118.6 124.6 151.2 162.4 Cooler Flow Rate (Gpm) 174.7 193.1 214.4 242.1 257.9 278.7 341.8 394.8 181.5 200.5 222.5 250.5 266.6 288.1 354.1 409.2 199.0 219.5 243.4 272.3 289.1 312.2 386.2 445.9 215.6 238.6 264.2 294.6 312.5 337.1 419.5 484.5 Cap. (Tons) 68.4 75.9 84.4 95.3 101.7 110.2 134.8 156.1 71.2 78.8 87.6 98.8 105.2 114.0 139.7 161.8 78.2 86.4 96.0 107.4 114.2 123.5 152.4 176.4 84.0 93.7 103.9 116.4 123.5 133.5 165.7 191.8 CONDENSER ENTERING AIR TEMPERATURE 95.0 105.0 Cooler Cooler Input Flow Cap. Input Flow Cap. kW Rate (Tons) kW Rate (Tons) (Gpm) (Gpm) 71.3 164.3 64.0 75.6 153.7 — 81.5 182.0 71.2 86.3 170.8 — 91.6 202.5 79.4 96.9 190.4 — 102.6 228.8 89.7 108.9 215.3 — 114.1 244.1 95.8 120.6 229.9 — 121.1 264.5 104.1 128.3 249.7 — 145.6 323.5 127.2 154.1 305.2 — 159.5 374.7 147.7 169.6 354.5 139.3 72.7 170.9 66.7 77.2 160.0 — 83.1 189.2 74.0 88.1 177.7 — 93.3 210.4 82.5 98.9 198.0 — 104.5 237.1 92.9 111.0 223.2 — 116.2 252.6 99.2 123.0 238.2 — 123.3 273.6 107.7 130.8 258.7 — 148.3 335.5 131.8 157.1 316.6 — 162.2 388.5 153.2 172.6 367.8 144.5 76.3 187.9 73.4 81.3 176.5 — 87.2 207.6 81.3 92.7 195.4 — 97.8 230.6 90.5 104.0 217.6 — 109.2 258.2 101.3 116.4 243.6 — 121.7 274.5 — — — — 128.7 296.9 117.0 136.9 281.3 — 155.3 366.3 — — — — 168.9 424.1 167.4 180.3 402.2 158.0 79.2 202.1 78.3 84.2 188.4 — 91.1 225.4 87.9 96.8 211.6 — 102.1 250.0 97.9 108.6 235.5 — 114.0 280.0 109.9 121.7 264.4 — 127.2 297.2 — — — — 134.1 321.2 126.7 143.0 304.9 — 162.3 398.7 — — — — 175.5 461.3 182.1 187.9 438.0 172.3 LEGEND Cap. — Capacity kW — Compressor Motor Power Input at Rated Voltage LCWT — Leaving Chilled Water Temperature 24 (F) 115.0 Input kW — — — — — — — 179.0 — — — — — — — 182.4 — — — — — — — 191.0 — — — — — — — 199.7 125.0 Cooler Flow Rate (Gpm) — — — — — — — 334.3 — — — — — — — 347.0 — — — — — — — 379.8 — — — — — — — 414.4 Cap. (Tons) Input kW — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — Cooler Flow Rate (Gpm) — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — Performance data 30HR Water-Cooled — SI 30HR UNIT SIZE 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 LCWT (C) 4.0 5.0 6.0 7.0 8.0 9.0 10.0 13.0 16.0 Cap. (kW) 231.1 257.6 285.1 328.5 352.5 376.3 452.0 501.3 240.1 267.2 295.6 340.0 364.3 388.6 468.0 518.9 249.2 277.1 306.3 351.3 376.4 401.1 484.2 536.8 258.6 287.1 317.2 362.8 388.5 413.8 500.9 555.2 268.0 297.4 328.4 374.4 400.8 426.9 517.8 573.9 277.8 307.7 339.7 386.2 413.3 440.1 535.3 592.9 287.4 318.3 351.2 398.6 426.0 453.1 552.9 612.2 317.8 351.5 387.3 436.2 465.1 494.3 607.5 672.6 347.3 385.6 424.0 475.4 506.5 537.1 665.0 736.0 25.0 Cooler Input Flow kW Rate (L/s) 54.7 9.9 62.4 11.1 70.5 12.2 77.7 14.1 85.5 15.1 93.2 16.2 114.8 19.4 129.2 21.5 55.2 10.3 63.0 11.5 71.1 12.7 78.4 14.6 86.2 15.6 94.1 16.7 116.1 20.1 130.7 22.3 55.7 10.7 63.5 11.9 71.8 13.2 79.0 15.1 86.9 16.2 94.8 17.2 117.3 20.8 132.2 23.1 56.2 11.1 64.1 12.4 72.4 13.6 79.6 15.6 87.6 16.7 95.6 17.8 118.5 21.5 133.6 23.9 56.6 11.5 64.6 12.8 73.0 14.1 80.0 16.1 88.2 17.2 96.4 18.4 119.6 22.3 135.0 24.7 57.1 12.0 65.1 13.2 73.6 14.6 80.6 16.6 88.8 17.8 97.0 18.9 120.7 23.0 136.3 25.5 57.5 12.4 65.6 13.7 74.1 15.1 81.1 17.2 89.3 18.4 97.6 19.5 121.8 23.8 137.7 26.4 58.6 13.7 66.8 15.2 75.5 16.7 82.4 18.8 90.8 20.1 99.3 21.3 124.8 26.2 141.5 29.0 59.5 15.0 67.7 16.6 76.6 18.3 83.4 20.5 92.0 21.9 100.7 23.2 127.5 28.7 145.1 31.8 Cond Flow Rate (L/s) 12.2 13.6 15.1 17.3 18.6 20.0 24.1 26.8 12.6 14.0 15.6 17.8 19.2 20.5 24.8 27.6 13.0 14.5 16.1 18.3 19.7 21.1 25.6 28.4 13.4 14.9 16.6 18.8 20.3 21.7 26.3 29.3 13.8 15.4 17.1 19.4 20.8 22.3 27.1 30.1 14.3 15.9 17.6 19.9 21.4 22.9 27.9 31.0 14.7 16.4 18.1 20.4 22.0 23.5 28.7 31.9 16.1 17.8 19.7 22.1 23.7 25.3 31.2 34.7 17.4 19.4 21.4 23.9 25.5 27.2 33.8 37.6 Cap. (kW) 218.7 244.4 271.0 312.8 336.0 359.1 430.2 478.0 227.4 253.8 281.2 323.5 347.5 371.4 445.6 495.0 236.2 263.4 291.7 334.9 359.2 383.4 461.5 512.4 245.3 273.0 302.4 346.2 371.2 395.9 477.6 530.1 254.6 283.2 313.1 357.7 383.3 408.7 494.0 548.3 264.1 293.3 324.3 369.4 395.5 421.5 510.8 566.8 273.6 303.6 335.5 380.9 407.9 434.6 528.1 585.6 303.1 335.9 370.4 417.8 446.3 474.4 581.2 644.2 329.4 368.1 405.3 456.3 486.7 516.6 637.2 705.8 CONDENSER ENTERING WATER TEMPERATURE (C) 30.0 35.0 Cooler Cond Cooler Input Flow Flow Cap. Input Flow kW Rate Rate (kW) kW Rate (L/s) (L/s) (L/s) 59.0 9.4 11.8 205.9 62.9 8.8 67.1 10.5 13.2 230.9 71.6 9.9 75.7 11.6 14.7 256.5 80.6 11.0 84.0 13.4 16.9 296.2 89.8 12.7 92.2 14.4 18.2 319.0 98.4 13.7 100.3 15.4 19.5 341.7 106.9 14.7 122.9 18.5 23.5 408.0 130.4 17.5 137.8 20.5 26.2 454.6 145.8 19.5 59.6 9.8 12.2 214.3 63.8 9.2 67.9 10.9 13.7 240.0 72.6 10.3 76.6 12.1 15.2 266.5 81.7 11.5 84.8 13.9 17.4 306.9 90.9 13.2 93.1 14.9 18.7 330.2 99.7 14.2 101.4 16.0 20.1 353.3 108.3 15.2 124.5 19.1 24.2 423.0 132.3 18.2 139.6 21.3 27.0 471.1 148.0 20.2 60.3 10.2 12.6 222.9 64.7 9.6 68.7 11.3 14.1 249.4 73.5 10.7 77.5 12.5 15.7 276.7 82.8 11.9 85.7 14.4 17.9 317.8 92.0 13.7 94.1 15.4 19.3 341.6 100.9 14.7 102.5 16.5 20.7 365.3 109.6 15.7 126.0 19.8 25.0 438.2 134.2 18.8 141.4 22.0 27.8 487.9 150.1 21.0 61.0 10.6 13.0 231.8 65.5 10.0 69.6 11.6 14.5 258.9 74.5 11.1 78.4 13.0 16.2 287.1 83.9 12.3 86.5 14.9 18.4 329.0 93.0 14.2 95.0 16.0 19.8 353.2 102.0 15.2 103.5 17.0 21.2 377.4 110.9 16.2 127.5 20.5 25.7 453.8 136.0 19.5 143.2 22.8 28.6 505.1 152.2 21.7 61.6 11.0 13.5 240.7 66.3 10.4 70.2 12.2 15.0 268.6 75.4 11.6 79.2 13.5 16.7 297.7 85.0 12.8 87.2 15.4 18.9 340.3 94.1 14.6 95.9 16.5 20.4 365.0 103.1 15.7 104.5 17.6 21.8 390.0 112.1 16.8 129.0 21.3 26.5 469.8 137.8 20.2 144.9 23.6 29.5 522.6 154.3 22.5 62.2 11.4 13.9 250.0 67.1 10.8 70.9 12.6 15.5 278.5 76.3 12.0 79.9 14.0 17.2 308.4 86.0 13.3 87.9 15.9 19.5 351.6 95.0 15.1 96.7 17.0 21.0 377.2 104.2 16.2 105.4 18.1 22.4 402.6 113.4 17.3 130.4 22.0 27.3 486.0 139.6 20.9 146.6 24.4 30.3 540.6 156.3 23.3 62.8 11.8 14.3 259.4 67.8 11.2 71.5 13.1 16.0 288.5 77.2 12.4 80.7 14.5 17.7 319.4 86.9 13.8 88.7 16.4 20.0 363.1 96.0 15.6 97.5 17.6 21.5 389.4 105.3 16.8 106.3 18.7 23.0 415.2 114.5 17.9 131.8 22.7 28.1 502.6 141.3 21.6 148.3 25.2 31.2 558.6 158.4 24.1 64.4 13.1 15.7 288.0 70.0 12.4 73.3 14.5 17.5 319.7 79.6 13.8 82.7 16.0 19.3 353.4 89.7 15.2 90.7 18.0 21.7 399.1 98.5 17.2 99.8 19.2 23.3 426.9 108.1 18.4 108.8 20.5 24.9 454.8 117.8 19.6 135.8 25.1 30.5 554.4 146.3 23.9 153.2 27.8 34.0 615.1 164.4 26.5 65.5 14.2 16.9 311.0 71.4 13.4 74.8 15.9 18.9 350.1 81.6 15.1 84.4 17.5 20.9 386.5 92.0 16.7 92.3 19.7 23.4 436.8 100.8 18.9 101.6 21.0 25.1 466.2 110.8 20.1 110.9 22.3 26.8 495.6 120.8 21.4 139.5 27.5 33.1 608.4 150.9 26.3 157.8 30.5 36.8 675.4 169.9 29.2 Cond Flow Rate (L/s) 11.4 12.9 14.3 16.4 17.7 19.1 22.9 25.5 11.8 13.3 14.8 16.9 18.3 19.6 23.6 26.3 12.2 13.7 15.3 17.4 18.8 20.2 24.3 27.1 12.7 14.2 15.8 18.0 19.4 20.8 25.1 27.9 13.1 14.6 16.3 18.5 19.9 21.4 25.8 28.8 13.5 15.1 16.8 19.0 20.5 22.0 26.6 29.7 13.9 15.6 17.3 19.6 21.1 22.6 27.4 30.5 15.3 17.0 18.9 21.2 22.8 24.4 29.9 33.2 16.3 18.4 20.4 23.0 24.6 26.3 32.4 36.0 Cap. (kW) — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 40.0 Cooler Input Flow kW Rate (L/s) — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — Cond Flow Rate (L/s) — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — LEGEND Cap. — Capacity kW — Compressor Motor Power Input at Rated Voltage LCWT — Leaving Chilled Water Temperature 25 Performance data 30HS Condenserless — SI 30HS UNIT SIZE 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 Cap. kW LCWT THR 26 LCWT (C) 4.0 5.0 6.0 7.0 8.0 9.0 10.0 13.0 16.0 — — — — Cap. (kW) Input kW 234.3 259.3 287.0 329.7 354.1 378.0 457.3 512.8 243.7 269.4 298.0 341.4 366.3 390.8 474.1 532.0 253.3 279.7 309.2 353.0 378.8 403.8 491.3 550.6 263.3 290.2 320.7 365.6 391.4 417.1 508.9 570.0 273.2 301.0 332.4 377.5 404.3 430.6 526.8 589.8 283.5 312.0 344.4 390.0 417.4 444.3 545.1 610.1 293.7 323.2 356.6 402.6 430.7 458.2 563.4 630.7 326.4 358.1 394.6 441.9 471.9 501.2 622.2 695.2 359.4 394.6 433.8 483.4 515.0 546.2 684.0 763.4 54.1 62.1 70.3 77.7 85.6 93.3 113.5 132.0 54.4 62.6 70.8 78.1 86.1 93.9 114.4 133.2 54.7 62.9 71.2 78.5 86.5 94.4 115.2 134.3 54.9 63.2 71.6 78.8 86.9 94.9 116.0 135.4 55.1 63.5 71.9 79.1 87.3 95.3 116.6 136.4 55.3 63.7 72.1 79.3 87.6 95.7 117.2 137.3 55.4 63.9 72.3 79.5 87.8 96.0 117.6 138.1 55.5 64.0 72.6 79.7 88.2 96.5 118.5 139.9 55.1 63.7 72.3 79.5 88.1 96.5 118.6 140.9 35.0 Cooler Flow Rate (L/s) 10.1 11.1 12.3 14.2 15.2 16.2 19.6 22.0 10.5 11.6 12.8 14.7 15.7 16.8 20.4 22.9 10.9 12.0 13.3 15.2 16.3 17.4 21.1 23.7 11.3 12.5 13.8 15.7 16.8 17.9 21.9 24.5 11.8 13.0 14.3 16.2 17.4 18.5 22.7 25.4 12.2 13.4 14.8 16.8 18.0 19.1 23.5 26.3 12.7 13.9 15.4 17.3 18.6 19.7 24.3 27.2 14.1 15.4 17.0 19.1 20.3 21.6 26.8 30.0 15.5 17.0 18.7 20.9 22.2 23.6 29.5 32.9 THR (kW) Cap. (kW) 283.5 315.8 350.9 400.4 432.0 462.9 560.6 632.9 293.2 326.3 362.4 412.5 444.7 476.3 578.3 653.3 303.0 337.0 374.0 424.5 457.5 489.8 596.2 672.9 313.3 347.8 385.8 437.3 470.6 503.5 614.4 693.2 323.4 358.8 397.8 449.5 483.8 517.3 633.0 713.9 333.8 370.0 410.0 462.2 497.1 531.4 651.8 735.0 344.2 381.3 422.4 475.0 510.6 545.6 670.5 756.4 376.9 416.4 460.6 514.5 552.2 589.1 730.1 822.5 409.5 452.6 499.6 555.8 595.1 634.0 792.0 891.7 208.0 231.5 257.4 296.4 319.4 342.0 411.7 463.5 216.9 241.1 267.8 307.5 331.1 354.3 427.5 480.8 226.0 250.9 278.5 318.8 343.0 366.8 443.6 498.6 235.3 260.9 289.4 330.3 355.2 379.5 460.1 516.7 244.8 271.1 300.5 342.0 367.5 392.4 477.0 535.2 254.7 281.5 311.9 354.0 380.0 405.6 494.3 553.7 264.5 292.2 323.5 366.1 392.8 418.9 511.9 573.5 295.1 325.4 359.7 403.7 432.3 460.2 566.9 634.0 321.1 357.7 394.6 443.6 473.7 503.5 625.1 698.2 SATURATED DISCHARGE TEMPERATURE (C) 45.0 50.0 Cooler Cooler Input Flow THR Cap. Input Flow kW Rate (kW) (kW) kW Rate (L/s) (L/s) 62.7 8.9 265.1 194.4 66.5 8.3 71.7 9.9 296.8 217.1 75.9 9.3 80.8 11.0 330.9 242.1 85.4 10.4 90.2 12.7 378.5 279.0 95.8 12.0 98.9 13.7 409.5 301.4 104.9 12.9 107.5 14.7 439.8 323.4 113.8 13.9 129.9 17.7 529.9 388.6 137.1 16.7 149.7 19.9 599.7 438.7 157.6 18.8 63.5 9.3 274.7 203.0 67.5 8.7 72.6 10.4 307.2 226.5 77.0 9.7 81.8 11.5 342.3 252.2 86.6 10.8 91.2 13.2 390.5 289.8 97.0 12.5 100.0 14.2 422.2 312.8 106.3 13.4 108.7 15.2 453.2 335.4 115.3 14.4 131.5 18.4 547.2 403.8 139.1 17.3 151.7 20.7 618.9 455.4 159.9 19.6 64.2 9.7 284.4 211.9 68.4 9.1 73.4 10.8 317.7 236.0 78.1 10.1 82.7 12.0 353.8 262.6 87.9 11.3 92.1 13.7 402.6 300.9 98.2 12.9 101.0 14.7 435.0 324.4 107.6 13.9 109.8 15.8 466.8 347.3 116.7 14.9 133.1 19.1 564.8 419.4 141.1 18.0 153.6 21.4 638.4 472.5 162.2 20.3 64.8 10.1 294.3 220.9 69.3 9.5 74.2 11.2 328.4 245.7 79.1 10.6 83.6 12.4 365.5 273.2 89.0 11.7 92.9 14.2 414.9 312.1 99.3 13.4 102.0 15.3 448.0 336.3 108.8 14.5 110.8 16.3 480.4 360.2 118.1 15.5 134.6 19.8 582.6 435.4 142.9 18.7 155.5 22.2 658.2 490.0 164.5 21.1 65.5 10.5 304.4 230.1 70.1 9.9 74.9 11.7 339.3 255.6 80.1 11.0 84.5 12.9 377.4 284.0 90.1 12.2 93.7 14.7 427.3 323.5 100.4 13.9 102.9 15.8 461.1 348.3 110.0 15.0 111.9 16.9 494.3 372.6 119.4 16.0 136.0 20.5 600.8 451.7 144.7 19.4 157.3 23.0 678.4 507.8 166.7 21.9 66.0 11.0 314.8 239.6 70.9 10.3 75.6 12.1 350.4 265.8 81.0 11.4 85.3 13.4 389.5 295.0 91.2 12.7 94.5 15.2 439.9 335.2 101.4 14.4 103.7 16.4 474.5 360.5 111.1 15.5 112.8 17.5 508.3 385.4 120.6 16.6 137.3 21.3 619.3 468.4 146.4 20.2 158.9 23.8 698.4 526.1 168.8 22.7 66.5 11.4 325.1 249.4 71.7 10.7 76.2 12.6 361.6 276.1 81.8 11.9 86.0 13.9 401.8 306.3 92.2 13.2 95.1 15.8 452.7 347.0 102.4 14.9 104.5 16.9 487.9 373.0 112.2 16.1 113.7 18.0 522.4 398.4 121.9 17.2 138.6 22.0 638.0 485.4 148.1 20.9 160.6 24.7 719.7 544.8 170.9 23.5 67.8 12.7 356.8 279.0 73.6 12.0 77.8 14.0 396.2 308.4 84.1 13.3 87.8 15.5 439.6 341.5 94.8 14.7 96.9 17.4 491.9 383.9 104.9 16.6 106.5 18.6 529.3 411.6 115.1 17.7 116.0 19.8 565.8 438.8 125.1 18.9 141.9 24.4 696.1 538.7 152.6 23.2 165.1 27.3 784.3 603.5 176.7 26.0 68.5 13.9 383.5 301.4 74.6 13.0 78.8 15.4 429.4 338.2 85.7 14.6 89.0 17.0 475.7 374.3 96.8 16.2 98.1 19.1 532.9 422.7 107.0 18.2 108.1 20.4 572.1 452.1 117.5 19.5 117.8 21.7 610.7 481.1 127.8 20.8 144.5 27.0 756.6 593.3 156.3 25.6 168.9 30.1 852.0 665.3 181.8 28.7 LEGEND Capacity Compressor Motor Power Input at Rated Voltage Leaving Chilled Water Temperature Total Heat Rejection THR (kW) Cap. (kW) Input kW 254.9 286.2 319.8 366.2 396.8 426.9 513.4 582.2 264.4 296.5 331.1 378.1 409.5 440.3 530.5 601.0 274.1 307.0 342.5 390.2 422.3 453.5 547.8 620.2 284.0 317.7 354.2 402.5 435.3 467.7 565.5 639.7 294.0 328.5 366.0 414.9 448.4 481.2 583.4 659.6 304.1 339.5 378.0 427.5 461.7 495.2 601.7 679.8 314.6 350.6 390.2 440.2 475.2 509.3 620.2 700.3 345.9 385.0 427.8 479.4 516.4 552.7 677.6 764.4 369.3 416.2 462.4 520.1 559.0 597.4 735.6 830.8 180.5 202.5 226.4 261.1 282.8 304.2 365.2 413.9 188.9 211.5 236.3 271.7 294.0 315.9 379.9 430.0 197.4 220.7 246.3 282.4 305.3 327.8 394.9 446.4 206.2 230.1 256.6 293.4 316.8 339.8 410.3 463.2 215.1 239.8 267.1 304.5 328.5 352.1 426.1 480.3 224.3 249.6 277.8 315.9 340.5 364.6 442.2 497.9 233.6 259.6 288.7 327.4 352.6 377.3 458.6 515.9 262.9 291.0 322.9 363.3 390.3 416.7 — 572.2 281.4 316.5 353.3 397.4 427.6 458.0 — 632.4 69.8 79.6 89.4 100.9 110.3 119.5 143.7 164.9 71.0 80.9 91.0 102.4 112.0 121.3 146.1 167.6 72.2 82.3 92.5 103.8 113.6 123.0 148.4 170.3 73.3 83.5 93.9 105.3 115.1 124.7 150.6 172.9 74.4 84.8 95.3 106.6 116.6 126.4 152.8 175.5 75.4 85.9 96.6 107.9 118.1 128.0 154.9 178.1 76.4 87.1 97.9 109.2 119.4 129.5 157.0 180.5 79.0 90.1 101.4 112.6 123.3 133.7 — 187.6 80.3 92.1 104.0 115.2 126.4 137.4 — 194.0 55.0 Cooler Flow Rate (L/s) 7.7 8.7 9.7 11.2 12.1 13.1 15.7 17.8 8.1 9.1 10.2 11.7 12.6 13.6 16.3 18.5 8.5 9.5 10.6 12.1 13.1 14.1 17.0 19.2 8.9 9.9 11.0 12.6 13.6 14.6 17.6 19.9 9.3 10.3 11.5 13.1 14.1 15.2 18.3 20.7 9.7 10.7 12.0 13.6 14.7 15.7 19.0 21.4 10.1 11.2 12.4 14.1 15.2 16.3 19.8 22.2 11.3 12.5 13.9 15.7 16.8 18.0 — 24.7 12.1 13.7 15.2 17.2 18.5 19.8 — 27.3 THR (kW) 244.0 274.9 307.8 352.9 383.2 413.0 496.0 564.0 253.5 285.2 319.1 364.9 395.9 426.3 512.9 582.5 263.1 295.6 330.5 377.0 408.7 439.7 530.0 601.4 272.9 306.2 342.1 389.2 421.6 453.4 547.4 620.6 282.8 316.9 353.8 401.6 434.7 467.1 565.2 640.1 292.9 327.8 365.7 414.1 448.0 481.1 583.2 660.0 303.1 338.9 377.8 426.8 461.4 495.2 601.5 680.2 334.8 373.0 415.2 465.7 502.5 538.4 — 743.0 354.5 400.3 447.9 502.2 542.6 583.0 — 809.0 Performance data 30HS/Air-Cooled Condenser Combinations — SI Performance data for 30HS chillers in combination with remote air-cooled condensers includes the following system combinations: CHILLER 30HS070 30HS080 30HS090 30HS100 AIR-COOLED CONDENSER 09DK044/09DK034 09DK054/09DK034 09DK064/09DK034 (2) 09DK054 NOTE: Numbers in ( 30HS UNIT SIZE 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 4.0 5.0 6.0 7.0 Cap. (kW) Input kW 213.4 237.0 263.7 301.6 322.2 349.3 423.9 490.0 221.5 245.7 273.3 311.8 332.9 360.4 438.5 506.9 229.7 254.7 283.1 322.2 343.7 372.0 453.4 524.0 238.1 263.7 293.1 332.7 354.6 383.8 468.5 541.5 61.6 70.6 79.4 89.4 99.4 105.9 126.8 139.6 62.8 71.9 80.9 90.8 101.1 107.5 129.0 141.7 63.9 73.2 82.3 92.3 102.8 109.2 131.1 143.8 65.0 74.4 83.7 93.8 104.5 110.9 133.3 145.9 Cooler Flow Rate (L/s) 9.2 10.2 11.3 12.9 13.8 15.0 18.2 21.0 9.5 10.6 11.7 13.4 14.3 15.5 18.8 21.8 9.9 10.9 12.2 13.8 14.8 16.0 19.5 22.5 10.2 11.3 12.6 14.3 15.3 16.5 20.2 23.3 AIR-COOLED CONDENSER (2) 09DK064 (2) 09DK064 (2) 09DK084 (2) 09DK094 ) indicate quantity. 30.0 LCWT (C) CHILLER 30HS110 30HS120 30HS140 30HS160 Cap. (kW) 201.0 223.7 249.6 285.6 305.6 332.1 402.4 466.4 208.8 232.2 258.9 295.3 315.9 342.9 416.5 482.7 216.8 240.9 268.3 305.4 326.4 354.2 430.9 499.3 224.9 249.7 278.0 315.7 337.0 365.4 445.6 516.3 CONDENSER ENTERING AIR TEMPERATURE (C) 35.0 40.0 45.0 Cooler Cooler Input Flow Cap. Input Flow Cap. Input kW Rate (kW) kW Rate (kW) kW (L/s) (L/s) 65.1 8.6 188.3 68.3 8.1 175.4 71.0 74.5 9.6 210.3 78.0 9.0 196.7 81.0 83.7 10.7 235.2 87.6 10.1 220.5 91.0 94.5 12.3 269.4 99.3 11.6 252.6 103.5 104.7 13.1 288.5 109.6 12.4 271.1 113.9 111.8 14.3 314.3 117.2 13.5 296.2 122.1 133.7 17.3 380.4 140.0 16.3 358.5 145.8 147.7 20.0 442.6 155.3 19.0 418.6 162.3 66.4 9.0 195.9 69.7 8.4 182.7 72.6 75.9 10.0 218.5 79.6 9.4 204.6 82.8 85.3 11.1 244.2 89.4 10.5 229.2 93.0 96.2 12.7 278.8 101.1 12.0 261.9 105.5 106.6 13.6 298.5 111.7 12.8 — — 113.7 14.7 325.2 119.3 14.0 306.6 124.5 136.1 17.9 394.4 142.7 16.9 371.7 148.8 150.1 20.7 458.4 158.0 19.7 434.0 165.4 67.7 9.3 203.6 71.1 8.8 190.2 74.2 77.4 10.4 226.9 81.2 9.8 212.7 84.6 86.9 11.5 253.3 91.2 10.9 238.1 95.0 97.8 13.1 288.4 102.9 12.4 271.3 107.6 108.5 14.0 308.7 113.8 13.3 — — 115.6 15.2 335.8 121.5 14.4 317.3 126.9 138.5 18.5 408.3 145.4 17.6 385.1 151.7 152.5 21.5 474.4 160.7 20.4 449.4 168.4 68.9 9.7 211.5 72.5 9.1 197.8 75.8 78.8 10.7 235.4 82.8 10.1 220.9 86.4 88.5 12.0 262.7 93.0 11.3 247.1 97.0 99.5 13.6 298.4 104.8 12.8 280.7 109.6 110.4 14.5 319.0 115.9 13.7 — — 117.5 15.7 346.7 123.6 14.9 327.8 129.2 140.9 19.2 422.4 148.1 18.2 399.0 154.8 154.9 22.2 490.8 163.4 21.1 465.2 171.4 50.0 Cooler Flow Rate (L/s) 7.5 8.4 9.5 10.8 11.6 12.7 15.4 18.0 7.9 8.8 9.8 11.3 — 13.2 16.0 18.6 8.2 9.1 10.2 11.7 — 13.6 16.6 19.3 8.5 9.5 10.6 12.1 — 14.1 17.2 20.0 Cap. (kW) Input kW — — — — — — — 394.7 — — — — — — — 409.2 — — — — — — — 424.1 — — — — — — — 439.4 — — — — — — — 168.9 — — — — — — — 172.2 — — — — — — — 175.5 — — — — — — — 178.9 Cooler Flow Rate (L/s) — — — — — — — 16.9 — — — — — — — 17.6 — — — — — — — 18.2 — — — — — — — 18.9 27 Performance data 30HS/Air-Cooled Condenser Combinations — SI (cont) 30HS UNIT SIZE 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 070 080 090 100 110 120 140 160 30.0 LCWT (C) 8.0 9.0 10.0 13.0 16.0 Cap. (kW) Input kW 246.7 273.0 303.2 343.2 365.9 395.7 484.0 559.5 255.4 282.4 313.6 354.1 377.2 407.8 499.9 577.6 264.4 292.0 324.1 365.0 388.4 419.9 516.0 596.4 291.7 321.7 356.7 398.9 423.6 457.4 566.0 653.7 313.4 349.9 387.6 433.9 460.2 496.4 619.0 714.0 66.1 75.7 85.1 95.2 106.2 112.6 135.4 148.1 67.2 77.0 86.5 96.7 107.9 114.3 137.6 150.1 68.3 78.3 87.9 98.2 109.7 116.0 139.8 152.2 71.7 82.2 92.2 102.7 114.9 121.2 146.5 158.5 74.4 85.8 96.2 107.3 120.3 126.4 153.4 164.7 Cooler Flow Rate (L/s) 10.6 11.7 13.0 14.8 15.7 17.0 20.8 24.1 11.0 12.2 13.5 15.2 16.2 17.6 21.5 24.9 11.4 12.6 14.0 15.7 16.7 18.1 22.2 25.7 12.6 13.9 15.4 17.2 18.3 19.7 24.4 28.2 13.5 15.1 16.7 18.7 19.9 21.4 26.7 30.8 Cap. (kW) 233.2 258.7 287.9 326.0 348.0 377.1 460.5 533.4 241.7 267.8 297.9 336.5 359.0 388.9 475.7 551.0 250.3 277.1 308.1 347.3 369.9 400.8 491.4 569.0 276.8 305.9 339.9 380.2 404.2 437.1 539.6 624.8 295.6 331.2 368.8 414.5 439.6 475.3 587.7 683.6 CONDENSER ENTERING AIR TEMPERATURE (C) 35.0 40.0 45.0 Cooler Cooler Input Flow Cap. Input Flow Cap. Input kW Rate (kW) kW Rate (kW) kW (L/s) (L/s) 70.2 10.0 219.5 73.9 9.4 205.6 77.4 80.2 11.1 244.1 84.4 10.5 229.3 88.2 90.1 12.4 272.2 94.8 11.7 256.3 99.0 101.2 14.0 308.5 106.7 13.3 290.5 111.7 112.4 15.0 329.7 118.1 14.2 — — 119.4 16.2 358.1 125.8 15.4 338.5 131.6 143.4 19.8 436.8 150.8 18.8 412.9 157.7 157.4 23.0 507.5 166.2 21.8 481.3 174.4 71.4 10.4 227.7 75.4 9.8 213.5 79.0 81.7 11.5 252.9 86.0 10.9 237.8 90.0 91.7 12.8 281.9 96.6 12.1 265.7 101.0 102.8 14.5 318.7 108.6 13.7 — — 114.3 15.5 340.2 120.2 14.6 — — 121.3 16.7 369.5 127.9 15.9 349.6 134.0 145.8 20.5 451.5 153.6 19.4 427.0 160.8 159.8 23.7 524.4 168.9 22.6 497.7 177.5 72.7 10.8 236.0 76.8 10.2 221.5 80.5 83.1 11.9 261.9 87.7 11.3 — — 93.3 13.3 291.8 98.4 12.6 275.3 103.0 104.5 15.0 329.1 110.4 14.2 — — 116.2 15.9 351.0 122.4 15.1 — — 123.3 17.3 381.1 130.0 16.4 — — 148.3 21.2 466.5 156.3 20.1 — — 162.2 24.5 541.7 171.6 23.3 514.4 180.5 76.6 11.9 262.0 81.2 11.3 — — 87.5 13.2 289.8 92.6 12.5 — — 98.2 14.7 322.6 103.8 13.9 — — 109.6 16.4 360.9 116.1 15.6 — — 122.1 17.4 384.3 128.9 16.6 — — 129.1 18.8 416.5 136.6 18.0 — — 155.8 23.3 — — — — — 169.4 26.9 595.9 179.8 25.7 566.2 189.6 79.2 12.8 277.6 83.7 12.0 — — 91.3 14.3 311.7 96.3 13.5 — — 102.6 15.9 349.6 108.6 15.1 — — 114.8 17.9 389.6 121.0 16.8 — — 128.0 19.0 — — — — — 135.0 20.5 453.7 143.1 19.6 — — 163.0 25.4 — — — — — 176.6 29.5 652.4 187.9 28.2 621.2 198.8 LEGEND Cap. — Capacity kW — Compressor Motor Power Input at Rated Voltage LCWT — Leaving Chilled Water Temperature 28 50.0 Cooler Flow Rate (L/s) 8.8 9.9 11.0 12.5 — 14.6 17.8 20.7 9.2 10.2 11.4 — — 15.1 18.4 21.4 9.5 — 11.9 — — — — 22.2 — — — — — — — 24.4 — — — — — — — 26.8 Cap. (kW) Input kW — — — — — — — 454.9 — — — — — — — 470.6 — — — — — — — 486.7 — — — — — — — — — — — — — — — — — — — — — — — 182.2 — — — — — — — 185.6 — — — — — — — 188.9 — — — — — — — — — — — — — — — — Cooler Flow Rate (L/s) — — — — — — — 19.6 — — — — — — — 20.3 — — — — — — — 21.0 — — — — — — — — — — — — — — — — Electrical data COMPLETE UNIT VOLTAGE NOMINAL 208/230-3-60 460-3-60 575-3-60 Supply Range* 187-253 414-508 518-632 UNIT 30 MkW MCA ICF 070 080 090 100 73.4 82.3 91.2 103.8 503 529 612 529 110 112.7 120 140 160 070 080 090 100 121.6 155.8 190.0 84.7 95.3 105.9 120.0 110 130.6 120 140 160 141.2 176.8 212.4 218 244 270 161 187 161 187 241 284 271 298 325 198 225 198 225 279 322 HR HS 669 695 816 1068 579 606 706 618 779 806 892 1119 Rec Fuse Amps 250 300 300 200 225 200 225 300 350 300 350 350 225 250 225 250 350 400 MFA MCA ICF 300 300 350 225 250 225 250 350 400 350 350 400 250 300 250 300 400 450 101 114 127 140 249 262 301 262 Rec Fuse Amps 125 125 150 150 MFA MCA ICF 125 150 150 175 93 105 117 129 188 200 236 200 Rec Fuse Amps 110 125 150 150 153 327 175 175 141 260 166 112 131 113 128 143 157 340 403 519 282 297 341 297 200 150 150 125 150 175 175 200 150 175 150 150 175 200 153 95 106 102 113 124 140 172 370 200 200 187 121 138 385 419 528 200 150 175 225 175 175 06E COMPRESSOR USAGE† Circuit A Circuit B Compressor Number MFA A1 A2 B1 B2 125 125 150 150 2150 6175 6175 6175 A150 A150 F175 A150 6175 6175 6175 6175 A150 150 175 6175 F175 6175 A150 272 323 417 203 214 252 223 175 110 125 125 125 150 150 175 125 150 125 150 150 175 6175 6299 6299 2250 6275 6275 6275 F175 F175 F299 A250 A250 F275 A250 6175 6299 6299 6275 6275 6275 6275 F175 F175 F299 A250 151 279 175 175 6275 F275 6275 A250 162 105 120 290 329 435 175 125 150 175 150 150 6275 6299 6299 F275 F275 F299 6275 6299 6299 F275 F275 F299 — — INDIVIDUAL COMPRESSORS UNIT 30 HR HS COMPRESSOR 06E kW 150 21.5 175 30.4 299 47.5 250 24.7 275 35.3 299 53.1 RLA 57 83 126 73 100 143 208/230-3-60 LRA 283 446 690 345 506 690 MTA 88 128 196 112 156 222 RLA 26 39 58 29 44 61 460-3-60 LRA 142 223 345 173 253 345 MTA 40 56 90 45 68 95 RLA 24 36 47 27 38 53 575-3-60 LRA 98 164 276 120 176 276 MTA 33 50 73 40 57 82 LEGEND AND NOTES ICF — kW LRA MCA — — — MFA — MkW MTA NEC Rec Fuse Amps — — — — RLA — Two electrical power circuits are required. A separate entrance and a terminal block are provided for each circuit. Run 6 wires to unit from disconnect switch, 3 to each circuit. For size 110 units, the upper value is circuit A and lower value is circuit B. For other size units, the value given is per electrical circuit. For all unshaded areas: Only 1 power circuit is required, with a single entrance. Run 3 wires to unit, to a single terminal block. Maximum Instantaneous Current Flow during starting (the point in the compressor starting sequence where the sum of the LRA for the starting compressor plus the RLA for all running compressors is maximum). Not for wire sizing. Maximum allowable power input (each compressor). Locked Rotor Amps. Minimum Circuit Amps (for wire sizing); complies with NEC, Section 430-24 (U.S.A. Standard). Maximum Fuse Amps; 225% of largest compressor RLA plus 100% of remaining compressor RLA. Size down to the next standard fuse size. Maximum unit power input. Must Trip Amps (compressor circuit breaker). National Electrical Code (U.S.A.). Recommended dual element fuse amps; 150% of largest compressor RLA plus 100% of remaining compressor RLA. Size up to next standard fuse size. Rated Load Amps. *Units are suitable for use on electrical systems where voltage supplied to the unit terminals is not below or above the listed range limits. †Circuits and compressors are numbered from left to right when viewed from the front of the unit. NOTES: 1. Maximum incoming wire size for 208/230 v is as follows: Units 070-090 have one terminal block, 3 wires, 500 kcmil. Units 100-160 have 2 terminal blocks, 3 wires per block, 500 kcmil. 2. Maximum incoming wire size for 460 and 575 v is as follows: Wire size maximum is 500 kcmil for units 070-160. Units 070-120 have one terminal block, 3 wires; units 140 and 160 have 2 terminal blocks, 3 wires per block. 3. Across-the-start is standard at all voltages. 4. Control circuit requires a separate-fused (15 amp), 115-v, single-ph, 60 Hz power supply, or accessory control power transformer. 5. Control circuit MCA is 7.2 and control circuit MFA is 15. 6. Compressor motors on all units are thermally protected by overtemperature sensors in the discharge side of the compressor. 7. Maximum allowable phase imbalance is: volts 2%; amps 10%. 8. Use copper, copper-clad aluminum, or aluminum conductors for field power wiring. 29 Typical field control wiring CHILLED FLUID PUMP RELAY CONTACTOR COIL FOR CONDENSER FLUID PUMP OR FOR FAN MOTORS CHILLED FLUID PUMP STARTER AUXILIARY CONTACTS CONNECTIONS FOR EXTERNAL CARRIER COMFORT NETWORK (CCN) COMMUNICATIONS (RS485) FIELD-SUPPLIED TEMPERATURE RESET TWO-STAGE DEMAND LIMIT REMOTE ALARM C CR J NO OL TB 30 LEGEND — Common — Control Relay — Jumper — Normally Open — Overload — Terminal Block Field Wiring Factory Wiring Controls CAPACITY CONTROL STEPS Control sequence Standby — During unit off cycle when the RUN/STANDBY switch is in the STANDBY position, the crankcase heaters and the control system are energized. NOTE: The control circuit power must be on at all times even when the main unit power is off. Run — When the RUN/STANDBY switch is moved from STANDBY to RUN position, there will be a 11⁄2 minute delay while the microprocessor monitors data. If in occupied mode, after 11⁄2 minutes the chilled fluid pump will start. If there is a call for cooling, the first compressor will start unloaded. The first circuit to start may be circuit A or B due to the automatic and random lead/lag feature. Capacity control sequence On a call for cooling, the control system starts the initial compressor. The control will randomly select either circuit A or B. The liquid line solenoid valve remains closed for 10 seconds after the initial compressor on that refrigeration circuit starts (unless the compressor has run in the 15 minutes prior to the latest call for cooling). This permits a pumpout cycle at start-up to minimize refrigerant floodback to the compressor. If the compressor has run in the 15 minutes before the call for cooling, the pumpout cycle is eliminated. After the pumpout, the liquid line solenoid valve and the EXV open. The EXV will open gradually to provide a controlled start-up to prevent liquid floodback to the compressor. Also during this period, the oil pressure switch will be bypassed for one minute. As additional cooling is required, the control system will ramp up through the capacity steps available until the load requirement is satisfied. As capacity steps are added, compressors are added, alternating between the lead and lag refrigerant circuits. The speed at which capacity is increased or decreased is controlled by the temperature deviation from the set point and the rate of change in the chilled fluid temperature. When the second or lag refrigeration circuit is started, that circuit will go through a 10-second pumpout unless the circuit has been operating in the 15 minutes prior to this start. Upon load reduction, the control system will unload the unit in the reverse order of loading until the capacity nearly matches the load. Each time the lead compressor in a circuit is cycled off, the liquid solenoid valve and EXV will be closed for 10 seconds prior to compressor shutdown to clear the cooler of liquid refrigerant. To stop unit, move the RUN/STANDBY switch to the STANDBY position. Any refrigeration circuit that is operating at this time will continue to run for 10 seconds to complete the pumpout cycle. SEQUENCE A Oper Cylinders UNIT CONTR Ckt A Ckt B 30HR, STEPS % 30HS Disp. Tot. Compr A1 A2 B1 B2 1 14.3 2 2 — — — 2 42.9 6 2 — 4 — 3 57.2 8 2 — 6 — 070 4 71.2 10 4 — 6 — 5 85.7 12 2 4 6 — 6 100.0 14 4 4 6 — 1 25.0 4 4 — — — 2 50.0 8 4 — 4 — 3 62.5 10 4 — 6 — 080 4 75.0 12 6 — 6 — 5 87.5 14 4 4 6 — 6 100.0 16 6 4 6 — 1 22.2 4 4 — — — 2 44.4 8 4 — 4 — 3 55.5 10 4 — 6 — 090 4 66.7 12 6 — 6 — 5 88.8 16 4 6 6 — 6 100.0 18 6 6 6 — 1 20.0 4 4 — — — 2 40.0 8 4 — 4 — 3 50.0 10 4 — 6 — 4 60.0 12 6 — 6 — 100 5 70.0 14 4 4 6 — 6 80.0 16 6 4 6 — 7 90.0 18 4 4 6 4 8 100.0 20 6 4 6 4 1 18.2 4 4 — — — 2 36.3 8 4 — 4 — 3 45.4 10 4 — 6 — 4 54.5 12 6 — 6 — 110 5 72.7 16 4 6 6 — 120, 160 140 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 81.8 90.9 100.0 16.6 33.3 41.6 50.0 66.7 75.0 91.6 100.0 19.0 38.0 47.6 57.0 69.0 78.6 90.4 100.0 18 20 22 4 8 10 12 16 18 22 24 4 8 10 12 16 18 22 24 6 4 6 4 4 4 6 4 6 4 6 4 4 4 6 4 6 4 6 6 6 6 — — — — 6 6 6 6 — — — — 6 6 6 6 6 6 6 — 4 6 6 6 6 6 6 — 4 6 6 6 6 6 6 — 4 4 — — — — — — 6 6 — — — — — — 6 6 % Disp. 28.6 42.9 57.2 71.2 85.7 100.0 25.0 50.0 62.5 75.0 87.5 100.0 22.2 44.4 55.5 66.7 88.8 100.0 20.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0 18.2 36.3 45.4 54.5 63.6 72.7 90.9 100.0 16.6 33.3 41.6 50.0 66.7 75.0 91.6 100.0 19.0 38.0 47.6 57.0 69.0 78.6 90.4 100.0 SEQUENCE B Oper Cylinders Ckt A Ckt B Tot. Compr A1 A2 B1 B2 4 — — 4 — 6 2 — 4 — 8 4 — 4 — 10 4 — 6 — 12 2 4 6 — 14 4 4 6 — 4 — — 4 — 8 4 — 4 — 10 6 — 4 — 12 6 — 6 — 14 4 4 6 — 16 6 4 6 — 4 — — 4 — 8 4 — 4 — 10 6 — 4 — 12 6 — 6 — 16 4 6 6 — 18 6 6 6 — 4 — — 4 — 8 4 — 4 — 10 6 — 4 — 12 6 — 6 — 14 6 — 4 4 16 6 — 6 4 18 6 4 4 4 20 6 4 6 4 4 — — 4 — 8 4 — 4 — 10 6 — 4 — 12 6 — 6 — 14 6 — 4 4 16 6 — 6 4 20 6 6 4 4 22 6 6 6 4 4 — — 4 — 8 4 — 4 — 10 6 — 4 — 12 6 — 6 — 16 6 — 4 6 18 6 — 6 6 22 6 6 4 6 24 6 6 6 6 4 — — 4 — 8 4 — 4 — 10 6 — 4 — 12 6 — 6 — 16 6 — 4 6 18 6 — 6 6 22 6 6 4 6 24 6 6 6 6 LEGEND Ckt — Circuit Compr — Compressor CONTR — Control Disp. — Displacement Oper — Operating Tot — Total NOTE: Circuits and compressors designated from left to right when viewed from front of unit. 31 Typical piping and wiring TO AND FROM COOLING TOWER POWER SUPPLY ROOM THERMOSTAT CONDENSER WATER FD FD FD FD FD ST ST ST ST EXPANSION TANK OUT COOLER IN AIR HANDLING UNIT FROM OTHER AIR HANDLING UNITS TO OTHER AIR HANDLING UNITS 30HR 100 SHOWN FD — Field-Supplied Disconnect ST — Starter Power Wiring Control Wiring Piping 32 CHILLED WATER NOTES: 1. Wiring and piping shown are general points-of-connection guides only and are not intended to be used for, or to include all details of, a specific installation. 2. All wiring must comply with applicable local and national codes. 3. All piping must follow standard piping techniques. Refer to Carrier System Design Manual for details. Guide specifications — 30HR Fluid-Cooled Reciprocating Liquid Chiller HVAC Guide Specifications Size Range: 70 to 160 Tons (250 to 560 kW) Carrier Model Number: 30HR070-160 Part 1 — General 1.01 SYSTEM DESCRIPTION A. Electronically controlled reciprocating-type liquid chiller utilizing semi-hermetic type compressors. 1.02 QUALITY ASSURANCE A. Unit performance shall be rated in accordance with ARI Standard 590 (U.S.A.) at standard rating conditions. B. Unit construction shall comply with ASHRAE 15 latest revision safety standard, NEC, and applicable ASME codes (U.S.A.). C. Unit(s) shall be UL (U.S.A.) listed and CSA certified. D. Unit shall be certified in accordance with ISO 9002 manufacturing quality standard. 1.03 DELIVERY, STORAGE AND HANDLING A. Unit shall be shipped factory assembled with all refrigerant piping and control wiring factory installed. B. Unit shall be shipped pre-charged with a complete operating charge of R-22. C. Unit to be stored and handled according to manufacturer’s recommendations. Part 2 — Products 2.01 EQUIPMENT A. General: Factory-assembled, single-piece, liquid chiller consisting of motors, compressors, direct expansion cooler, condensers, initial oil and refrigerant operating charges, and all controls, safeties, and hardware required prior to start-up. B. Compressor(s): 1. Reciprocating, serviceable, semi-hermetic type only. 2. Each compressor shall be equipped with an automatically reversible oil pump, operating oil charge, suction and discharge shutoff valves and oil sight glass. 3. Factory mounted on spring vibration isolators. 4. Motors shall be cooled by suction gas passing around motor windings and shall be thermally protected. 5. Each compressor shall be factory equipped with an insert-type crankcase heater to control oil dilution during shutdown. 6. Motor speed shall not exceed 1750 rpm (29.2 r/s). 7. Equipped with electrically-actuated suction cut-off cylinder unloaders. 8. Same manufacturer as chiller. C. Cooler: 1. Shell-and-tube type with removable heads. Seamless copper tubes shall be rolled into tube sheets. 2. Single fluid pass type with multiple internal polypropylene baffles. 3. Design shall be dual independent, direct expansion, refrigerant circuit type. 4. Shell shall be insulated with 3⁄4-in. (19 mm) closed cell polyvinyl chloride foam insulation or suitable alternate. 5. Cooler shall be tested and stamped in accordance with ASME code (U.S.A.) for refrigerant side working pressure of 235 psig (1620 kPa). Cooler shall have a maximum fluid side working pressure of 300 psig (2068 kPa). D. Condensers: 1. Two fluid-cooled shell-and-tube type with seamless integrally finned copper tubes and removable heads. 2. Design and construction shall provide positive subcooling of liquid refrigerant. 3. Each equipped with a pressure relief device, purge cock and liquid line shutoff valve. 4. Condensers shall be tested and stamped in accordance with ASME code (U.S.A.) for refrigerant side working pressure of no less than 385 psig (2654 kPa). Condenser shall have a maximum fluid side working pressure of 250 psig (1724 kPa). E. Refrigerant Components: Each refrigerant circuit shall include the following minimum components: 1. Hot gas muffler. 2. Moisture indicating sight glass. 3. Hermetic filter drier. 4. Maximum operating pressure type electronic expansion valve with a minimum of 760-step control and 3⁄4-in. (19 mm) variable refrigerant metering. 5. Liquid line solenoid valve. 6. Charging valve. 7. Discharge gas thermostat. 8. Close-fitting cellular foam insulation on all suction lines. 33 Guide specifications — 30HR (cont) F. Controls, Safeties and Diagnostics: 1. Controls: a. Unit controls shall include the following minimum components: 1) Microprocessor. 2) Power and control circuit terminal blocks. 3) RUN/STANDBY control power switch. 4) Replaceable solid-state relay panel and electronic expansion valve control. 5) Control panel with keypad and display module. 6) Thermistors. 7) External communication port. b. Capable of performing the following functions: 1) Pumpout at beginning and end of every circuit cycle. 2) Return temperature reset based on return cooler fluid temperature outdoor-air temperature, space temperature, or 4-20 mA signal. 3) Scheduling of circulating pump and chiller operation for occupied/unoccupied periods. 4) Capacity control based on leaving chilled fluid temperature and compensated by rate of change of return fluid temperature. 5) Limit the chilled fluid temperature pulldown rate at start-up to 1° F (.56° C) per minute to prevent excessive demand spikes (charges) at start-up. 6) Automatic lead/lag control of refrigerant circuits. 7) Two-stage demand limiting from remote signal. 8) Remote alarm activation. 2. Safeties: a. Unit shall be equipped with thermistors and all necessary components in conjunction with the control system to provide the unit with the following protections: 1) Loss of refrigerant charge protection. 2) Low fluid flow protection. 3) Low chilled fluid temperature protection. 4) Low and high superheat protection. 5) Low oil protection for each compressor circuit. 6) Low control voltage (to unit) protection. b. Compressors shall be equipped with the following manual reset type protections: 1) Thermal overload. 2) Pressure overload. 34 3) Electrical overload through the use of contactors and calibrated, ambient compensated, magnetic trip circuit breakers. Circuit breakers shall open all 3 phases in the event of either an overload in any one phase, or a single-phasing condition. 3. Diagnostics: a. Diagnostic display module shall be capable of indicating the safety lockout condition by displaying a code for which an explanation may be scrolled at the display. Protections included for display shall be: 1) Compressor lockout. 2) Loss of charge. 3) Low fluid flow. 4) Low oil pressure. 5) Cooler freeze protection. 6) High or low suction superheat. 7) Thermistor malfunction. b. Unit control must also be capable of performing a run test to verify operation of every switch, thermistor, solenoid valve, unloader, and compressor before chiller is started. G. Electrical Requirements: 1. Control voltage shall be 115-v, single-phase, separate power supply. 2. Unit shall be shipped with factory control and power wiring installed. 3. Each primary electrical power supply shall be connected at a single location. H. Special Features: Certain standard features are not applicable when the features designated by * are specified. * 1. Condenser manifold package (070-140), field welded. * 2. Control circuit transformer (115 v), field installed. * 3. Remote reset thermistor, field installed. 4. Unit sound enclosure panels, field installed. 5. Suction and discharge pressure gages with valves, field installed. * 6. Oil-pressure safety switch, field installed. * 7. Leaving chilled fluid temperature reset. LCWT shall be reset from occupied space, outdoor air, or return fluid temperature. * 8. Demand limit control. Unit shall be equipped with a 2-point demand limit control (0-49% and 50100%) actuated remotely by an electronic signal. 9. Chilled fluid flow switch, field installed. Guide specifications — 30HS Condenserless Reciprocating Liquid Chiller HVAC Guide Specifications Size Range: 70 to 160 Tons (250 to 560 kW) Carrier Model Number: 30HS070-160 Part 1 — General 1.01 SYSTEM DESCRIPTION A. Electronically controlled reciprocating-type liquid condenserless chiller utilizing semi-hermetic type compressors. 1.02 QUALITY ASSURANCE A. Unit performance shall be based on ARI Standard 590 (U.S.A.) at standard rating conditions. B. Unit construction shall comply with ASHRAE 15 latest revision safety standard, NEC, and applicable ASME codes (U.S.A.). C. Unit(s) shall be UL (U.S.A.) listed and CSA certified. D. Unit shall be certified in accordance with ISO 9002 manufacturing quality standard. 1.03 DELIVERY, STORAGE AND HANDLING A. Unit shall be shipped factory assembled with all refrigerant piping and control wiring factory installed. B. Unit shall be shipped pre-charged with a holding charge of R-22. C. Unit to be stored and handled according to manufacturer’s recommendations. Part 2 — Products 2.01 EQUIPMENT A. General: Factory-assembled, single-piece, liquid chiller consisting of motors, compressors, direct expansion cooler, initial oil operating charge, refrigerant holding charge, and all controls, safeties, and hardware required prior to start-up. B. Compressors: 1. Reciprocating serviceable semi-hermetic type only. 2. Each compressor shall be equipped with an automatically reversible oil pump, operating oil charge, suction and discharge shutoff valves, and oil sight glass. 3. Factory mounted on spring vibration isolators. 4. Motors shall be cooled by suction gas passing around motor windings and shall be thermally protected. 5. Each compressor shall be factory equipped with an insert-type crankcase heater to control oil dilution during shutdown. 6. Motor speed shall not exceed 1750 rpm (29.2 r/s). 7. Equipped with electrically-actuated suction cut-off cylinder unloaders. 8. Same manufacturer as chiller. C. Cooler: 1. Shell-and-tube type with removable heads. Seamless copper tubes shall be rolled into tube sheets. 2. Single fluid pass type with multiple internal polypropylene baffles. 3. Design shall be dual independent, direct expansion, refrigerant circuit type. 4. Shell shall be insulated with 3⁄4-in. (19 mm) closed cell polyvinyl chloride foam insulation or suitable alternate. 5. Cooler shall be tested and stamped in accordance with ASME code (U.S.A.) for refrigerant side working pressure of 235 psig (1620 kPa). Cooler shall have a maximum fluid-side working pressure of 300 psig (2068 kPa). D. Condensers: 1. Remotely located type (normally air-cooled). 2. Design and construction shall provide positive subcooling of liquid refrigerant. E. Refrigerant Components: Each refrigerant circuit shall include the following minimum components: 1. Hot gas muffler. 2. Moisture indicating sight glass. 3. Hermetic filter drier. 4. Maximum operating pressure type electronic expansion valve with a minimum 760-step control with 3⁄4-in. (19 mm) variable refrigerant metering. 5. Liquid line solenoid valve. 6. Charging valve. 7. Discharge gas thermostat. 8. Close-fitting cellular foam insulation on all suction lines. F. Controls, Safeties and Diagnostics: 1. Controls: a. Unit controls shall include the following minimum components: 1) Microprocessor. 2) Power and control circuit terminal blocks. 3) RUN/STANDBY control power switch. 4) Replaceable solid-state relay panel and electronic expansion valve control. 5) Control panel with keypad and display module. 6) Thermistors. 7) External communication port. 35 Guide specifications — 30HS (cont) b. Capable of performing the following functions: 1) Pumpout at beginning and end of every circuit cycle. 2) Return temperature reset based on return cooler fluid temperature, outdoor-air temperature, space temperature, or 4-20 mA signal. 3) Scheduling of circulating pump and chiller operation for occupied/unoccupied periods. 4) Capacity control based on leaving chilled fluid temperature and compensated by rate of change of return fluid temperature. 5) Limit the chilled fluid temperature pulldown rate at start-up to 1° F (.56° C) per minute to prevent excessive demand spikes (charges) at start-up. 6) Automatic lead/lag control of refrigerant circuits. 7) Two-stage demand limiting from remote signal. 8) Remote alarm activation. 2. Safeties: a. Unit shall be equipped with thermistors and all necessary components in conjunction with the control system to provide the unit with the following protections: 1) Loss of refrigerant charge protection. 2) Low fluid flow protection. 3) Low chilled fluid temperature protection. 4) Low and high superheat protection. 5) Low oil protection for each compressor circuit. 6) Low control voltage (to unit) protection. b. Compressors shall be equipped with the following manual reset type protections: 1) Thermal overload. 2) Pressure overload. 3) Electrical overload through the use of contactors and calibrated, ambient compensated, magnetic trip circuit breakers. Circuit breakers shall open all 3 phases in the event of either an overload in any one phase, or a single-phasing condition. Carrier Corporation • Syracuse, New York 13221 3. Diagnostics: a. Diagnostic display module shall be capable of indicating the safety lockout condition by displaying a code for which an explanation may be scrolled at the display. Protections included for display shall be: 1) Compressor lockout. 2) Loss of charge. 3) Low fluid flow. 4) Low oil pressure. 5) Cooler freeze protection. 6) High or low suction superheat. 7) Thermistor malfunction. b. Unit control must also be capable of performing a run test to verify operation of every switch, thermistor, solenoid valve, unloader and compressor before chiller is started. G. Electrical Requirements: 1. Control voltage shall be 115-v, single-phase, separate power supply. 2. Unit shall be shipped with factory control and power wiring installed. 3. Each primary electrical power supply shall be connected at a single location. H. Special Features: Certain standard features are not applicable when the features designated by * are specified. * 1. Control circuit transformer (115 v), field installed. * 2. Remote reset thermistor, field installed. 3. Unit sound enclosure panels, field installed. 4. Suction and pressure gages and valves, field installed. * 5. Leaving chilled fluid temperature reset. LCWT shall be reset from occupied space, outdoor air, or return fluid temperature. * 6. Demand limit control. Unit shall be equipped with a 2-point demand limit control (0-49% and 50100%) activated remotely by an electronic signal. 7. Chilled fluid flow switch, field installed. 12-94 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 2 Tab 5c Page 36 Catalog No. 523-033 Printed in U.S.A. PC 903 Form 30HR,HS-4PD Replaces: 30HR,HS-3PD