Carrier 48Ss Users Manual
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2015-01-24
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Product Data 48SS Single-Package Gas Heating/Electric Cooling Units 11⁄2 to 5 Nominal Tons Single-Package Rooftop Products with Energy-Saving Features • direct spark ignition • low sound levels • 81% AFUE on most units • 10 SEER Features/Benefits One-piece heating and cooling units with low installation costs, dependable performance, and easy maintenance Easy installation Factory-assembled package is a compact, fully self-contained, combination gas heating/electric cooling unit that is prewired, prepiped, and precharged for minimum installation expense. These 48SS units are available in a variety of standard and optional heating/cooling size combinations with voltage options to meet residential and light commercial requirements. Units are lightweight and install easily on a rooftop or a ground-level pad. Convertible duct configuration Unit is designed for easy use in either downflow or horizontal applications. Efficient operation High-efficiency design with SEERs (Seasonal Energy Efficiency Ratios) of 10.0 and AFUE (Annual Fuel Utilization Efficiency) ratings as high as 81.0%. All units have a minimum CSE (California Seasonal Efficiency) rating of 76.5%. Copyright 1998 Carrier Corporation Form 48SS-4PD Energy-saving, direct-spark ignition saves gas by operating only when the room thermostat calls for heating. Standard units are furnished with natural gas controls. A lowcost, field-installed kit for propane conversion is available for all units. Monoport inshot burners produce precise air-to-gas mixture which provides for clean and efficient combustion. The large monoport on the inshot (or injection type) burners seldom, if ever, needs cleaning. All gas furnace components are accessible in one compartment. The 48SS units meet California Air Quality Management NOx requirement of 40 nanograms/ joule or less when NOx kit no. CRLOWNOX001A00 is installed. Durable, dependable components Top quality, top reliability components are designed and tested for a minimum of 15 years of operation under the harshest conditions. Every 48SS unit is thoroughly run-tested at the factory in each operating mode, and is evacuated prior to final charging. Compressors are designed for high efficiency. Each compressor is hermetically sealed against contamination to help promote longer life and dependable operation. Each compressor also has vibration isolation to provide quiet operation. All compressors have internal high-pressure and overcurrent protection. Rotary compressors are standard on unit size 018. Reciprocating compressors are standard on unit sizes 024-042. Scroll compressors are standard on unit sizes 048 and 060. Dimpled heat exchangers optimize heat transfer for improved efficiency. The tubular design permits hot gases to stay in close contact with the cell walls to maximize heat transfer and efficiency. The induced draft combustion system eliminates the unsightly appearance of flue stacks, and diminishes the effects of wind on heating operation. The induced draft also prevents contaminants from entering the supply air if a leak in the heat exchanger occurs. 2 Direct-drive multispeed, PSC (permanent split capacitor) blower motor is standard on all models. Direct-drive, PSC condenser-fan motor is designed to help reduce energy consumption and provide for cooling operation down to 40 F outdoor temperature. Refrigerant system is designed to provide dependability. Liquid refrigerant strainers are used to promote clean, unrestricted operation. Each unit leaves the factory with a full refrigerant charge. Refrigerant service connections make checking operating pressures easier. Color-coded wires permit easy tracing and diagnostics. Evaporator and condenser coils are computer-designed for optimum heat transfer and cooling efficiency. Condenser coil is fabricated of copper tube and aluminum fins and is located inside the unit for protection against damage for long life and reliable operation. The condenser coil is internally mounted and protected by a composite grille. Copper fin coils are also available from the factory by special order. These coils are recommended in applications where aluminum fins are likely to be damaged due to corrosion and are ideal for seacoast applications. Low sound ratings ensure a quiet indoor and outdoor environment with sound ratings as low as 7.4 bels. Easy to service cabinets provide easy accessibility to serviceable components during maintenance and installation. Rounded corners are an important safety feature, and a high quality finish ensures an attractive appearance. Optional base rails provide holes for rigging and forklifts as well as an elevated mounting frame that provides structural support for horizontal installations. Ideal for light commercial applications. Downflow option unit is converted for downflow at the factory to allow vertical ductwork connections. Unit is equipped with base rail. Low and high voltage electrical entries allow low and high voltage to be brought in through either the front duct panel or rear flue panel. Integrated gas unit controller (IGC) contains all the ignition components and is easily accessible for service. The IGC provides built-in diagnostic capabilities. A light-emitting diode (LED) simplifies troubleshooting by providing visual fault notification and system status information. The IGC board provides exclusive anti-cycle protection for gas heat operation. The IGC also contains burner control logic for dependable heating operation. The 48SS units maximize heating efficiency through the IGC’s control of evaporator fan ON/OFF delays. The IGC helps make 48SS units reliable for years. Weatherized cabinets are constructed of heavy-duty, phosphated, zinc-coated prepainted steel capable of withstanding 500 hours (Federal Test Method Standard No. 141, Method 6061) in salt spray. Interior surfaces of the evaporator/heat exchanger compartment are insulated with cleanable, foil-faced insulation for improved indoor-air quality. Unit conforms to American Society of Heating, Refrigeration and Air Conditioning Engineers [ASHRAE] No. 62, with use of a sloped condensate pan. An external drain trap is required. The standard control system is readily adaptable to all conventional and programmable thermostats. In addition, units are suitable for integration into monitor control systems if required. Standardized components for the complete 48SS line of products are found in all safety devices, condenserfan motors, evaporator-fan motors, and control boards, while the gas sections use common inducer motors, limit switches, and rollout switches. This allows for greater inventory control, familiarity of parts, and fewer stocked parts. Table of contents Page Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,2 Model Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ARI Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,5 Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Base Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11 Accessory Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12,13 Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-18 Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Typical Control Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-23 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26,27 Model number nomenclature 3 ARI* capacities COOLING CAPACITIES AND EFFICIENCIES UNIT 48SS 018040 024040 024060 030040 030060 030080 036060 036080 036100 036120 042060 042080 042100 042120 048080 048100 048120 048140 060080 060100 060120 060140 Bels db SEER wb — — — — NOMINAL TONS 11⁄2 STANDARD CFM 600 NET COOLING† CAPACITIES 17,000 SEER† 10.0 SOUND RATINGS** (Bels) 7.4 2 800 24,000 10.0 7.6 21⁄2 1000 29,200 10.0 8.0 3 1200 36,000 10.0 8.0 31⁄2 1400 42,500 10.0 8.2 4 1600 47,000 10.0 8.2 5 1995 59,500 10.0 8.2 LEGEND Sound Levels (1 bel = 10 decibels) Dry Bulb Seasonal Energy Efficiency Ratio Wet Bulb *Air Conditioning & Refrigeration Institute. †Rated in accordance with U.S. Government DOE (Department of Energy) test procedures and/or ARI Standard 210/240. **Rated in accordance with ARI Standard 270. NOTES: 1. Capacity ratings are net values, reflecting the effects of circulating fan heat. Ratings are based on: Cooling Standard: 80 F db, 67 F wb indoor entering-air temperature and 95 F db outdoor entering-air temperature. 2. Before purchasing this appliance, read important energy cost and efficiency information available from your retailer. OUTDOOR SOUND: ONE-THIRD OCTAVE BAND DATA — DECIBELS FREQUENCY (Hz) 63 125 250 500 1000 2000 4000 8000 018 49.8 56.5 60.3 59.8 64.1 64.1 65.2 56.0 024 38.1 55.0 65.3 67.2 68.9 65.5 63.8 60.3 Bels — Sound Levels (1 bel = 10 decibels) 4 030 45.7 58.1 68.7 64.7 73.0 70.2 68.8 66.6 UNIT 48SS 036 47.8 59.3 67.4 68.8 73.1 69.5 68.2 65.8 042 45.5 61.2 70.4 69.9 76.5 71.3 73.7 65.5 048 56.0 65.6 71.5 71.4 74.2 73.3 69.6 67.1 060 54.3 65.1 71.5 72.7 73.9 73.4 71.7 66.3 HEATING CAPACITIES AND EFFICIENCIES UNIT 48SS 018040 024040 030040 024060 030060 036060 042060 030080 036080 042080 048080 060080 036100 042100 048100 060100 036120 042120 048120 060120 048140 060140 HEATING INPUT (Btuh) OUTPUT CAPACITY (Btuh) 40,000 32,800 60,000 48,600 80,000 64,800 100,000 81,000 120,000 97,200 140,000 113,000 TEMPERATURE RISE RANGE (°F) 20-50 20-50 20-50 25-55 25-55 25-55 25-55 40-70 40-70 40-70 40-70 40-70 50-80 50-80 50-80 50-80 60-90 60-90 60-90 60-90 50-80 50-80 AFUE (%) CSE (%) 81 81 81 81 81 81 81 81 81 81 81 81 81 81 81 81 80 80 80 80 80 80 76.5 76.5 76.5 77.5 77.5 77.5 77.5 77.5 77.5 77.5 77.5 77.5 78.0 78.0 78.0 78.0 77.5 77.5 77.5 77.5 77.5 77.5 LEGEND AFUE — Annual Fuel Utilization Efficiency CSE — California Seasonal Efficiency NOTE: Before purchasing this appliance, read important energy cost and efficiency information available from your retailer. 5 Physical data UNIT SIZE 48SS NOMINAL CAPACITY (ton) OPERATING WEIGHT (lb) Without Base Rail With Optional Base Rail COMPRESSORS Quantity REFRIGERANT (R-22) Charge (lb) REFRIGERANT METERING DEVICE Orifice ID (in.) CONDENSER COIL Rows...Fins/in. Face Area (sq ft) CONDENSER FAN Nominal Cfm Diameter (in.) Motor Hp (Rpm) EVAPORATOR COIL Rows...Fins/in. Face Area (sq ft) EVAPORATOR FAN Nominal Airflow (Cfm) Size (in.) FURNACE SECTION* Burner Orifice No. (Qty...drill size) Natural Gas Burner Orifice No. (Qty...drill size) Propane Gas RETURN-AIR FILTERS (in.)† Throwaway UNIT SIZE 48SS NOMINAL CAPACITY (ton) OPERATING WEIGHT (lb) Without Base Rail With Optional Base Rail COMPRESSORS Quantity REFRIGERANT (R-22) Charge (lb) REFRIGERANT METERING DEVICE Orifice ID (in.) CONDENSER COIL Rows...Fins/in. Face Area (sq ft) CONDENSER FAN Nominal Cfm Diameter (in.) Motor Hp (Rpm) EVAPORATOR COIL Rows...Fins/in. Face Area (sq ft) EVAPORATOR FAN Nominal Airflow (Cfm) Size (in.) FURNACE SECTION* Burner Orifice No. (Qty...drill size) Natural Gas Burner Orifice No. (Qty...drill size) Propane Gas RETURN-AIR FILTERS (in.)† Throwaway 042060 31⁄2 018040 11⁄2 024040 2 024060 2 030040 21⁄2 030060 21⁄2 272 296 Rotary 1 303 327 315 339 320 344 324 356 2.60 2.75 2.75 3.40 .030 .030 .030 .030 3.40 3.40 Acutrol™ Device .030 .030 1...17 5.95 1...17 5.95 1...17 5.95 2...17 5.95 2...17 5.95 1700 18 ⁄ (850) 18 1700 18 ⁄ (850) 18 1700 18 ⁄ (850) 1900 18 ⁄ (850) 18 030080 21⁄2 2...17 5.95 1900 18 ⁄ (850) 18 3...15 1.83 3...15 2.29 3...15 2.29 3...15 2.29 600 10 x 10 800 10 x 10 800 10 x 10 1000 10 x 10 1...32 1...32 2...40 1...32 2...40 1...41 1...41 2...47 1...41 20 x 20 20 x 20 20 x 20 20 x 24 042080 31⁄2 042100 31⁄2 036100 3 036120 3 336 360 348 372 348 372 4.30 4.30 4.30 4.30 .032 .032 .032 .032 2...17 5.95 2...17 5.95 2...17 5.95 2...17 5.95 1900 18 ⁄ (1050) 18 14 3...15 3...15 2.29 2.29 Direct Drive 1000 1000 10 x 10 10 x 10 1900 18 ⁄ (1050) 14 1900 18 ⁄ (1050) 14 1900 18 ⁄ (1050) 14 3...15 3.06 3...15 3.06 3...15 3.06 3...15 3.06 1200 10 x 10 1200 10 x 10 1200 10 x 10 1200 10 x 10 2...32 2...40 2...32 2...30 3...32 2...47 2...42 2...47 2...42 2...40 3...42 20 x 24 20 x 24 20 x 24 20 x 24 20 x 24 20 x 24 042120 31⁄2 048080 4 048100 4 048120 4 426 450 426 450 048140 4 060080 5 060100 5 060120 5 060140 5 426 453 450 477 Hermetic Scroll 1 465 489 465 489 465 489 375 399 375 387 399 411 Reciprocating 1 387 411 414 438 5.20 5.20 5.20 5.20 6.50 6.50 6.50 Acutrol™ Device 6.50 7.00 7.00 7.00 7.00 .034 .034 .034 .034 .030 .030 .030 .030 .030 .030 .030 .030 2...17 7.04 2...17 7.04 2...17 7.04 2...17 7.04 2...17 8.67 2...17 8.67 2...17 8.67 2...17 8.67 2...17 8.67 2...17 8.67 2...17 8.67 2...17 8.67 1900 18 ⁄ (1050) 14 1900 18 ⁄ (1050) 14 1900 18 ⁄ (1050) 14 1900 18 ⁄ (1050) 14 2400 20 ⁄ (1050) 13 2400 20 ⁄ (1050) 13 3...15 3.33 3...15 3.33 3...15 3.33 3...15 3.33 3...15 4.44 1400 10 x 10 1400 10 x 10 1400 10 x 10 1400 10 x 10 1600 10 x 10 2...40 2...32 2...30 3...32 2...32 2...30 2...47 2...42 2...40 3...42 2...42 24 x 24 24 x 24 24 x 24 24 x 24 24 x 30 2400 20 ⁄ (1050) 13 3...15 3...15 4.44 4.44 Direct Drive 1600 1600 10 x 10 10 x 10 2400 20 ⁄ (1050) 13 2400 20 ⁄ (1050) 13 2400 20 ⁄ (1050) 13 2400 20 ⁄ (1050) 13 2400 20 ⁄ (1050) 13 3...15 4.44 4...15 4.44 4...15 4.44 4...15 4.44 4...15 4.44 1600 10 x 10 1995 10 x 10 1995 10 x 10 1995 10 x 10 1995 10 x 10 3...32 3...31 2...32 2...30 3...32 3...31 2...40 3...42 3...40 2...42 2...40 3...42 3...40 24 x 30 24 x 30 816** 24 x 30 24 x 30 24 x 30 960** *Based on altitude of 0-2000 feet. †Required filter sizes shown are based on the larger of the ARI (Air Conditioning & Refrigeration Institute) rated cooling airflow or the heating airflow at a velocity of 300 ft/min for throwaway type or 450 ft/min for high-capacity type. Air filter pressure drop for non-standard filters must not exceed 0.08 in. wg. **Sq inch. Filter is mounted external to unit. 6 036080 3 324 336 356 360 Reciprocating 1 1900 18 ⁄ (850) 18 036060 3 Options and accessories Factory-installed options Unit with base rail provides holes for rigging and forklifts as well as an elevated mounting frame that gives additional structural support for horizontal installations. Ideal for light commercial applications. Downflow option unit is shipped from factory configured for vertical ductwork connection. Unit is equipped with base rail. UNIT WITH OPTIONAL BASE RAIL Field-installed accessories Factory-assembled roof curbs are designed for use on downflow discharge applications. Heavy gage, galvanized steel construction provides one-piece support. The curb complies with the standards of the NRCA (National Roofing Contractors Association). A wood nailing strip is provided for attaching the roofing to the curb. 25% Open manual outdoor-air damper provides for minimum outdoor air and is manually adjustable. Thermostat and subbase provide heating and cooling unit control. The subbase provides system and fan switching at the thermostat location. Carrier electronic programmable thermostats provide 2-stage heating and 2-stage cooling control with remote communication ability. Low-ambient kit (Motormastert II device) allows the use of mechanical cooling down to outdoor ambient temperatures as low as 0° F. LP conversion kit allows for conversion from natural gas to liquid propane. Conversion kit involves changing the gas orifices and adding ceramic baffles to accommodate liquid propane. Solid-state Time Guardt II device protects compressor by preventing short cycling. Crankcase heater warms crankcase oil to reduce refrigerant migration and ensure proper compressor lubrication. (Recommended on 208/230-v single-phase units in sizes 024-042 only). High- and low-pressure switches provide additional safety features and protect the unit from running at unsuitable pressures. Filter rack features easy installation, serviceability, and high filtering performance for vertical applications. Lifting bracket kit provides attachment points for rigging straps. The kit is not required when unit is equipped with an optional base rail or downflow application. High altitude kit is for use at 2001 to 5000 feet above sea level. Kit consists of natural gas orifices that compensate for gas heat operation at high altitude. Low NOx kit provides compliance with low NOx emissions requirements for units being installed in California Air Quality Management Districts, which require NOx emissions of 40 nanograms/joule or less. 7 Base unit dimensions 48SS018-042 WITHOUT OPTIONAL BASE RAIL REQ’D CLEARANCES FOR SERVICING. in. (mm) Duct panel . . . . . . . Unit top . . . . . . . . . Side opposite ducts . . . . Compressor access . . . . (Except for NEC requirements) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 . . 36 . . 36 . .0 (914) (914) (914) REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm) Maximum extension Unit top . . . . . Duct side of unit . Side opposite ducts Bottom of unit . . Flue panel . . . . of . . . . . overhangs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 (1219) . . 14 (356) . . . 2 (51) . . 14 (356) . . . . .0 . . 36 (914) NEC REQ’D CLEARANCES. in. (mm) Between units, control box side . . . . . . . . . . . . . 42 (1067) Unit and ungrounded surfaces, control box side . . . . . . . 36 (914) Unit and block or concrete walls and other grounded surfaces, control box side . . . . . . . . . . . . . . . 42 (1067) UNIT ELECTRICAL CHARACTERISTICS 48SS180040 48SS024040 48SS024060 48SS030040 48SS030060/080 48SS036060/080 48SS036100/120 48SS042060/080 48SS042100/120 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60, 208/230-3-60 208/230-1-60, 208/230-3-60 208/230-1-60, 208/230-3-60, 460-3-60 208/230-1-60, 208/230-3-60, 460-3-60 208/230-1-60, 208/230-3-60, 460-3-60 208/230-1-60, 208/230-3-60, 460-3-60 UNIT 48SS018040 48SS024040 48SS024060 48SS030040 48SS030060/080 48SS036060/080 48SS036100/120 48SS042060/080 48SS042100/120 8 F in./mm G in./mm 169⁄16/420.7 1815⁄16/481.0 209⁄16/522.3 2215⁄16/582.6 CENTER X 25.07/637 27.07/688 26.98/685 26.71/678 27.15/689 27.50/698 27.40/696 27.01/686 26.94/684 UNIT WEIGHT lb 272 303 315 320 324 336 348 375 387 kg 123 138 143 145 147 153 158 170 176 OF GRAVITY in./mm Y Z 20.59/523 23.35/593 23.27/591 10.85/276 23.46/596 22.36/568 22.48/571 22.44/570 22.44/570 12.7/321 22.44/570 A 81/37 97/44 100/45 100/45 94/43 86/39 89/40 95/43 98/45 CORNER WEIGHT (lb/kg) B C 62/28 76/35 43/20 123/56 46/21 126/57 47/21 126/57 63/29 115/52 76/35 111/50 79/36 114/52 86/39 119/54 89/40 122/55 D 53/24 40/18 43/20 47/21 52/24 63/29 66/30 75/34 78/35 UNIT HEIGHT (in./mm) E 24.1/613 24.1/613 24.1/613 24.1/613 24.1/613 24.1/613 24.1/613 28.1/714 28.1/714 LEGEND CG — Center of Gravity COND — Condenser LV — Low Voltage MAT’L — Material NEC — National Electrical Code REQ’D — Required NOTES: 1. Clearances must be maintained to prevent recirculation of air from outdoor-fan discharge. 2. Adequate clearance around air openings into combustion chamber must be provided. 48SS018-042 WITH OPTIONAL BASE RAIL REQ’D CLEARANCES FOR SERVICING. in. (mm) Duct panel . . . . . . . . . Unit top . . . . . . . . . . Side opposite ducts . . . . . Compressor access . . . . . (Except for NEC requirements) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 . 36 . 36 . .0 (914) (914) (914) REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm) Maximum extension of Unit top . . . . . . Duct side of unit . . . Side opposite ducts . Bottom of unit . . . . Flue panel . . . . . overhangs . . . . . . . . . . . 48 (1219) . . . . . . . . . . . . . . . . 14 (356) . . . . . . . . . . . . . . . . . 2 (51) . . . . . . . . . . . . . . . . 14 (356) . . . . . . . . . . . . . . . . . . .0 . . . . . . . . . . . . . . . . 36 (914) NEC REQ’D CLEARANCES. in. (mm) Between units, control box side . . . . . . . . . . . . 42 (1067) Unit and ungrounded surfaces, control box side . . . . . . 36 (914) Unit and block or concrete walls and other grounded surfaces, control box side . . . . . . . . . . . . . . 42 (1067) UNIT ELECTRICAL CHARACTERISTICS 48SS018040 48SS024040 48SS024060 48SS030040 48SS030060/080 48SS036060/080 48SS036100/120 48SS042060/080 48SS042100/120 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60, 208/230-3-60 208/230-1-60, 208/230-3-60 208/230-1-60, 208/230-3-60, 460-3-60 208/230-1-60, 208/230-3-60, 460-3-60 208/230-1-60, 208/230-3-60, 460-3-60 208/230-1-60, 208/230-3-60, 460-3-60 UNIT 48SS018040 48SS024040 48SS024060 48SS030040 48SS030060/080 48SS036060/080 48SS036100/120 48SS042060/080 48SS042100/120 F in./mm 197⁄8/504.8 237⁄8/606.4 G in./mm 221⁄4/565.4 261⁄4/666.8 UNIT WEIGHT lb 296 327 339 344 356 360 372 399 411 kg 135 149 155 157 162 164 169 181 187 CENTER OF GRAVITY in./mm X Y Z 25.04/636 22.72/577 26.90/683.3 20.17/512.3 26.82/681.2 20.22/513.6 26.57/674.9 20.1/ 509.3 13.16/334.3 26.93/684 21.1/535.4 27.31/693.7 21.0/532.6 27.23/691.6 21.0/533.1 26.87/682.5 21.0/533.1 14.96/380 26.81/681 21.0/533.7 A 87/40 103/47 106/48 106/48 102/46 92/42 95/43 101/46 104/47 CORNER WEIGHT (lb/kg) B C 68/31 82/37 49/22 129/59 52/24 132/60 53/24 132/60 71/32 123/56 82/37 117/53 85/39 120/55 92/42 125/57 95/43 128/58 D 59/27 46/21 49/22 53/24 60/27 69/31 72/33 81/37 84/38 UNIT HEIGHT (in./mm) E 27.4/697 27.4/697 27.4/697 27.4/697 27.4/697 27.4/697 27.4/697 31.4/798 31.4/798 LEGEND CG — Center of Gravity COND — Condenser LV — Low Voltage MAT’L — Material NEC — National Electrical Code REQ’D — Required NOTES: 1. Clearances must be maintained to prevent recirculation of air from outdoor-fan discharge. 2. Adequate clearance around air openings into combustion chamber must be provided. 9 Base unit dimensions (cont) 48SS048,060 WITHOUT OPTIONAL BASE RAIL REQ’D CLEARANCES FOR SERVICING. in. (mm) Duct panel . . . . . . . . . Unit top . . . . . . . . . . . Side opposite ducts . . . . . Compressor access . . . . . (Except for NEC requirements) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 . 36 . 36 . .0 (914) (914) (914) REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm) Maximum extension of overhangs Unit top . . . . . . . . . . . . Duct side of unit . . . . . . . . Side opposite ducts . . . . . . Bottom of unit . . . . . . . . . Flue panel . . . . . . . . . . . . . . . . . . . 48 (1219) . . . . . . . . . . 14 (356) . . . . . . . . . . . 2 (51) . . . . . . . . . . 14 (356) . . . . . . . . . . . . .0 . . . . . . . . . . 36 (914) NEC REQ’D CLEARANCES. in. (mm) Between units, control box side . . . . . . . . . . 42 (1067) Unit and ungrounded surfaces, control box side . . . . 36 (914) Unit and block or concrete walls and other grounded surfaces, control box side . . . . . . . . . . . . . 42 (1067) UNIT 48SS048080 48SS048100/120/140 48SS060080 48SS060100/120/140 UNIT 48SS048080 48SS048100/120/140 48SS060080 48SS060100/120/140 10 ELECTRICAL CHARACTERISTICS 208/230-1-60, 208/230-1-60, 208/230-1-60, 208/230-1-60, 208/230-3-60, 208/230-3-60, 208/230-3-60, 208/230-3-60, 460-3-60 460-3-60 460-3-60 460-3-60 UNIT WEIGHT lb 414 426 453 465 CENTER OF GRAVITY (in./mm) X Y Z 28.76/731 23.46/596 15.35/390 28.42/722 23.42/595 15.35/390 28.36/720 23.27/591 15.35/390 27.95/710 23.23/590 15.35/390 kg 188 193 206 211 A 107/49 110/50 117/53 120/55 CORNER WEIGHT (lb/kg) B C 83/38 158/72 86/39 159/72 93/42 167/76 96/44 167/76 D 66/30 71/32 76/35 82/37 LEGEND CG — Center of Gravity COND — Condenser LV — Low Voltage MAT’L — Material NEC — National Electrical Code REQ’D — Required NOTES: 1. Clearances must be maintained to prevent recirculation of air from outdoor-fan discharge. 2. Adequate clearance around air openings into combustion chamber must be provided. 48SS048,060 WITH OPTIONAL BASE RAIL REQ’D CLEARANCES FOR SERVICING. in. (mm) Duct panel . . . . . . . . . Unit top . . . . . . . . . . Side opposite ducts . . . . . Compressor access . . . . . (Except for NEC requirements) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 . 36 . 36 . .0 (914) (914) (914) REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm) Maximum extension of Unit top . . . . . . Duct side of unit . . . Side opposite ducts . Bottom of unit . . . . Flue panel . . . . . overhangs . . . . . . . . . . . 48 (1219) . . . . . . . . . . . . . . . . 14 (356) . . . . . . . . . . . . . . . . . 2 (51) . . . . . . . . . . . . . . . . 14 (356) . . . . . . . . . . . . . . . . . . .0 . . . . . . . . . . . . . . . . 36 (914) NEC REQ’D CLEARANCES. in. (mm) Between units, control box side . . . . . . . . . . . . 42 (1067) Unit and ungrounded surfaces, control box side . . . . . . 36 (914) Unit and block or concrete walls and other grounded surfaces, control box side . . . . . . . . . . . . . . 42 (1067) UNIT 48SS048080 48SS048100/120/140 48SS060080 48SS060100/120/140 UNIT 48SS048080 48SS048100/120/140 48SS060080 48SS060100/120/140 ELECTRICAL CHARACTERISTICS 208/230-1-60, 208/230-1-60, 208/230-1-60, 208/230-1-60, 208/230-3-60, 208/230-3-60, 208/230-3-60, 208/230-3-60, 460-3-60 460-3-60 460-3-60 460-3-60 UNIT WEIGHT lb kg 438 199 450 205 477 217 489 222 CENTER OF GRAVITY (in./mm) X Y Z 28.54/724.9 20.00/508 17.66/448.6 28.22/716.8 20.05/509.3 17.66/448.6 28.18/715.6 20.19/512.8 17.66/448.6 27.79/705.9 20.23/513.8 17.66/448.6 A 113/51 116/53 123/56 126/57 CORNER WEIGHT (lb/kg) B C 89/40 164/75 92/42 165/75 99/45 173/79 102/46 173/79 D 72/33 77/35 82/37 88/40 LEGEND CG — Center of Gravity MAT’L — Material COND — Condenser NEC — National Electrical Code LV — Low Voltage REQ’D — Required NOTES: 1. Clearances must be maintained to prevent recirculation of air from outdoor-fan discharge. 2. Adequate clearance around air openings into combustion chamber must be provided. 11 Accessory dimensions ROOF CURB DIMENSIONS 48SS PART NUMBER CPRFCURB001A00 CPRFCURB002A00 CPRFCURB003A00 ‘‘A’’ 89 [203] 119 [279] 149 [356] NOTES: 1. Roof curb must be set up for unit being installed. 2. Seal strip must be applied as required for unit being installed. 3. Dimensions in [ ] are in millimeters. 4. Roof curb is made of 16 gage steel. 5. Attach ductwork to curb (flanges of duct rest on curb). 6. Service clearance 4 ft on each side. 7. Direction of airflow. 8. Insulated panels: 1-in. thick fiberglass 1 lb density. 12 MANUAL OUTDOOR AIR DAMPER FILTER RACKS AND FILTERS ACCESSORY FILTER RACK PART NUMBER CPFILTRK001A00 CPFILTRK002A00 CPFILTRK003A00 ‘‘A’’ 2111⁄169 3111⁄169 2511⁄169 Selection procedure (with example) I Determine cooling and heating requirements at design conditions: Given: Required Cooling Capacity (TC) . . . . . . 34,000 Btuh Sensible Heat Capacity (SHC) . . . . . . . 24,000 Btuh Required Heating Capacity . . . . . . . . . . 60,000 Btuh Condenser Entering-Air Temperature . . . . . . . . 95 F Indoor-Air Temperature . . . . . . . 80 F edb, 67 F ewb Evaporator-Air Quantity . . . . . . . . . . . . . . . 1200 cfm External Static Pressure . . . . . . . . . . . . . . . 0.2 in. wg Electrical Characteristics (V-Ph-Hz) . . . . . . . 208-1-60 II Select unit based on required cooling capacity. Enter Cooling Capacities table at condenser entering temperature of 95 F. Unit 48SS036 at 1200 cfm and 67 F ewb (entering wet bulb) will provide a total capacity of 36,000 Btuh and an SHC of 26,200 Btuh. Calculate SHC correction, if required, using Note 4 under Cooling Capacities tables. III Select heating capacity of unit to provide design condition requirement. In the Heating Capacities and Efficiencies table on page 5, note that unit 48SS036080 will provide 64,800 Btuh with an input of 80,000 Btuh. IV Determine fan speed and power requirements at design conditions. Before entering the air delivery tables, calculate the total static pressure required. From the given, the Wet Coil Pressure Drop table, and the Filter Pressure Drop table on page 18, find at 1200 cfm: External static pressure 0.20 in. wg Wet coil 0.088 in. wg Filter 0.13 in. wg Total static pressure 0.42 in. wg (rounded) Enter the table for Dry Coil Air Delivery — Horizontal Discharge for 230 and 460 V on page 16. For 208 v operation, deduct 10% from value given. The fan will deliver 1233 cfm at 0.4 external static pressure (1370 x 0.9) at high speed and 852 cfm at 0.5 external static pressure (946 x 0.9) at low speed. The fan speed should be set at high to satisfy job requirements. V Select unit that corresponds to power source available. The Electrical Data table on page 24 shows that the unit is designed to operate at 208-1-60. 13 Performance data COOLING CAPACITIES 48SS018 TEMP (F) AIR ENT COND 85 95 105 115 TC SHC kW TC SHC kW TC SHC kW TC SHC kW 48SS036 EVAP AIR — CFM/BF 525/0.10 600/0.12 675/0.13 Evap Air — Ewb (F) 62 67 72 62 67 72 62 67 72 15.8 17.4 19.0 16.0 17.6 19.2 16.1 17.8 19.3 13.6 11.2 8.7 14.4 11.8 9.0 15.1 12.4 9.2 1.76 1.80 1.85 1.81 1.86 1.90 1.86 1.91 1.95 15.3 16.9 18.5 15.5 17.0 18.7 15.6 17.1 18.8 13.4 11.1 8.6 14.2 11.6 8.9 14.9 12.2 9.1 1.90 1.95 2.00 1.95 2.00 2.05 2.01 2.05 2.10 14.6 16.2 17.9 14.9 16.3 18.0 14.9 16.4 18.0 13.2 10.9 8.4 14.0 11.4 8.6 14.6 12.0 8.8 2.05 2.10 2.15 2.10 2.15 2.20 2.15 2.20 2.25 13.8 15.5 17.1 14.1 15.6 17.3 14.3 15.7 17.4 12.8 10.6 8.1 13.6 11.2 8.4 14.2 11.7 8.7 2.20 2.26 2.31 2.25 2.31 2.37 2.31 2.36 2.42 48SS024 TEMP (F) AIR ENT COND 85 95 105 115 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC 85 SHC kW TC 95 SHC kW TC 105 SHC kW TC 115 SHC kW 85 95 105 115 TC SHC kW TC SHC kW TC SHC kW TC SHC kW EVAP AIR — CFM/BF 1200/0.08 1350/0.09 Evap Air — Ewb (F) 72 62 67 72 62 67 72 41.7 34.2 38.3 42.3 34.8 38.7 42.6 19.9 32.5 27.1 20.7 34.2 28.5 21.4 3.99 3.81 3.95 4.08 3.90 4.03 4.15 39.3 31.9 36.0 40.2 32.8 36.4 40.4 19.1 31.4 26.2 20.1 32.8 27.7 20.8 4.18 3.99 4.14 4.29 4.09 4.22 4.36 37.2 30.0 33.7 37.6 31.1 34.0 37.9 18.4 30.0 25.4 19.2 31.0 26.8 20.0 4.39 4.17 4.32 4.48 4.29 4.41 4.56 34.7 28.1 31.3 35.0 29.2 31.6 35.2 17.5 28.1 24.5 18.3 29.2 25.9 19.0 4.57 4.37 4.50 4.66 4.48 4.58 4.73 1050/0.07 62 33.6 30.5 3.72 31.2 29.4 3.90 28.8 28.2 4.08 26.7 26.7 4.26 67 37.6 25.4 3.86 35.5 24.7 4.05 33.2 23.8 4.23 30.9 22.9 4.41 48SS042 EVAP AIR — CFM/BF 700/0.06 800/0.07 900/0.08 Evap Air — Ewb (F) 62 67 72 62 67 72 62 67 72 22.5 25.1 27.8 23.0 25.6 28.3 23.4 26.0 28.7 19.8 16.6 13.2 21.2 17.6 13.7 22.3 18.6 14.2 2.51 2.60 2.69 2.56 2.65 2.75 2.62 2.71 2.80 21.1 23.6 26.3 21.5 24.0 26.6 21.9 24.4 27.0 19.3 16.1 12.7 20.5 17.1 13.1 21.5 18.1 13.7 2.63 2.73 2.84 2.69 2.82 2.89 2.75 2.85 2.95 19.6 22.0 24.6 20.0 22.4 25.0 20.5 22.6 25.3 18.5 15.5 12.1 19.7 16.5 12.7 20.5 17.4 13.2 2.74 2.86 2.97 2.81 2.92 3.03 2.88 2.97 3.09 17.9 20.3 22.9 18.6 20.6 23.2 19.2 20.9 23.5 17.6 14.9 11.6 18.5 15.9 12.2 19.2 16.9 12.7 2.85 2.97 3.10 2.93 3.03 3.16 3.01 3.09 3.21 48SS030 TEMP (F) AIR ENT COND TEMP (F) AIR ENT COND EVAP AIR — CFM/BF 875/0.08 1000/0.09 1125/0.10 Evap Air — Ewb (F) 62 67 72 62 67 72 62 67 72 27.5 30.7 33.7 28.0 31.1 34.0 28.4 31.3 34.5 25.2 21.0 16.3 26.8 22.3 16.9 28.2 23.4 17.6 3.01 3.09 3.16 3.07 3.15 3.22 3.13 3.20 3.28 25.8 28.8 31.7 26.3 29.2 32.3 26.9 29.4 32.4 24.4 20.4 15.6 25.9 21.6 16.4 26.9 22.7 16.9 3.16 3.25 3.33 3.23 3.32 3.40 3.30 3.37 3.44 23.9 26.9 29.9 24.6 27.2 30.1 25.3 27.5 30.5 23.4 19.6 15.0 24.6 20.9 15.6 25.3 22.1 16.4 3.30 3.40 3.49 3.38 3.46 3.54 3.45 3.52 3.61 21.9 24.8 27.6 22.9 25.0 28.0 23.6 25.2 28.1 21.9 18.8 14.2 22.9 20.1 15.0 23.6 21.2 15.6 3.44 3.53 3.62 3.52 3.59 3.89 3.59 3.64 3.74 TEMP (F) AIR ENT COND 85 95 105 115 TC SHC kW TC SHC kW TC SHC kW TC SHC kW EVAP AIR — CFM/BF 1400/0.12 1575/0.14 Evap Air — Ewb (F) 72 62 67 72 62 67 72 47.9 41.1 44.9 48.5 41.8 45.4 49.0 23.5 38.3 31.7 24.3 40.2 33.2 25.0 4.57 4.38 4.52 4.66 4.48 4.61 4.75 45.3 38.8 42.5 45.9 39.4 43.0 46.4 22.5 37.1 30.9 23.4 38.9 32.5 24.2 4.81 4.61 4.77 4.91 4.71 4.87 5.00 43.0 36.4 39.9 43.3 37.2 40.4 43.7 21.8 35.8 29.9 22.5 37.2 31.5 23.4 5.08 4.84 5.01 5.17 4.94 5.10 5.26 40.1 34.1 37.2 40.4 35.0 37.6 40.8 20.7 34.1 28.8 21.4 35.0 30.4 22.3 5.30 5.06 5.23 5.39 5.18 5.32 5.49 1225/0.11 62 40.3 36.1 4.28 38.0 34.9 4.50 35.7 33.8 4.73 33.3 32.5 4.94 67 44.2 30.0 4.43 41.8 29.2 4.67 39.3 28.2 4.90 36.7 27.2 5.12 LEGEND BF — Bypass Factor edb — Entering Dry-Bulb Ewb — Entering Wet-Bulb kW — Total Unit Power Input ldb — Leaving Dry-Bulb lwb — Leaving Wet-Bulb SHC — Sensible Heat Capacity, 1000 Btuh TC — Total Cooling Capacity, 1000 Btuh (net) NOTES: 1. Ratings are net; they account for the effects of the indoor-fan motor power and heat. 2. Direct interpolation is permissible. Do not extrapolate. 3. The following formulas may be used: sensible capacity (Btuh) tldb = t edb – 1.10 x cfm tlwb = Wet-bulb temperature corresponding to enthalpy of air leaving indoor coil (h lwb) hlwb = hewb – total capacity (Btuh) 4.5 x cfm Where: hewb = Enthalpy of air entering indoor coil 4. The SHC is based on 80 F edb temperature of air entering indoor coil. Below 80 F edb, subtract (corr factor x cfm) from SHC. Above 80 F edb, add (corr factor x cfm) to SHC. Correction Factor = 1.10 x (1 – BF) x (edb – 80). 14 COOLING CAPACITIES (cont) 48SS048 TEMP (F) AIR ENT COND 85 95 105 115 TC SHC kW TC SHC kW TC SHC kW TC SHC kW EVAP AIR — CFM/BF 1600/0.10 1800/0.11 Evap Air — Ewb (F) 72 62 67 72 62 67 72 52.9 44.5 49.1 53.7 45.1 49.6 53.9 25.6 41.9 34.6 26.4 44.1 36.4 27.1 4.95 4.87 4.97 5.07 4.99 5.08 5.17 50.9 42.6 47.0 51.7 43.3 47.5 52.2 24.8 41.1 33.9 25.9 43.1 35.9 26.8 5.38 5.29 5.40 5.50 5.41 5.51 5.61 48.8 40.1 44.7 49.2 41.2 45.2 49.6 24.1 39.7 33.1 25.1 41.2 35.1 26.0 5.83 5.74 5.85 5.95 5.87 5.96 6.06 46.4 37.7 42.4 47.0 39.0 42.8 47.4 23.4 37.6 32.4 24.3 39.0 34.2 25.4 6.34 6.22 6.34 6.45 6.36 6.46 6.57 1400/0.08 62 43.8 39.4 4.76 41.9 38.6 5.17 39.3 37.3 5.61 36.6 35.9 6.08 67 48.3 32.7 4.85 46.4 32.1 5.28 44.2 31.2 5.73 41.5 30.2 6.22 LEGEND BF — Bypass Factor edb — Entering Dry-Bulb Ewb — Entering Wet-Bulb kW — Total Unit Power Input ldb — Leaving Dry-Bulb lwb — Leaving Wet-Bulb SHC — Sensible Heat Capacity, 1000 Btuh TC — Total Cooling Capacity, 1000 Btuh (net) NOTES: 1. Ratings are net; they account for the effects of the indoor-fan motor power and heat. 2. Direct interpolation is permissible. Do not extrapolate. 3. The following formulas may be used: tldb = t edb – sensible capacity (Btuh) 1.10 x cfm tlwb = Wet-bulb temperature corresponding to enthalpy of air leaving indoor coil (h lwb) hlwb = hewb – 48SS060 TEMP (F) AIR ENT COND 85 95 105 115 TC SHC kW TC SHC kW TC SHC kW TC SHC kW EVAP AIR — CFM/BF 2000/0.04 2250/0.05 Evap Air — Ewb (F) 72 62 67 72 62 67 72 69.4 56.3 63.1 70.5 58.2 63.9 71.3 34.2 56.1 46.7 35.8 58.1 49.5 37.4 6.53 6.32 6.50 6.70 6.52 6.67 6.88 66.2 53.6 59.6 67.3 55.6 60.2 68.1 33.2 53.5 45.3 34.8 55.6 48.2 36.3 7.05 6.83 7.00 7.22 7.03 7.17 7.39 62.9 51.0 56.0 63.9 53.0 56.7 64.5 32.1 50.9 44.0 33.7 52.8 46.9 35.3 7.60 7.39 7.54 7.78 7.59 7.71 7.95 59.5 48.5 52.8 60.5 50.4 53.4 60.8 30.9 48.4 42.8 32.6 50.3 45.6 34.1 8.19 7.98 8.12 8.36 8.18 8.29 8.43 1750/0.03 62 55.0 52.4 6.14 51.8 51.0 6.62 48.7 48.7 7.17 45.8 45.8 7.77 67 62.0 43.7 6.33 58.8 42.4 6.82 55.1 41.1 7.37 52.0 40.0 7.94 total capacity (Btuh) 4.5 x cfm Where: hewb = Enthalpy of air entering indoor coil 4. The SHC is based on 80 F edb temperature of air entering indoor coil. Below 80 F edb, subtract (corr factor x cfm) from SHC. Above 80 F edb, add (corr factor x cfm) to SHC. Correction Factor = 1.10 x (1 – BF) x (edb – 80). 15 Performance data (cont) DRY COIL AIR DELIVERY* — HORIZONTAL DISCHARGE (Deduct 10% for 208 v) UNIT SIZE 48SS MOTOR SPEED Low 018 High Low 024, 030 Med High Low 036 Med High Low 042 High Low 048 High Low 060 Med High Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm 0.0 230 760 — — 275 857 371 1079 514 1409 473 1253 519 1414 667 1734 678 1540 — — — — — — 1104 1876 1351 2249 — — 0.1 225 745 — — 275 835 368 1063 493 1383 447 1253 500 1366 634 1639 635 1515 820 1825 — — — — 1093 1865 1295 2209 — — 0.2 220 725 — — 273 802 360 1027 476 1324 427 1172 478 1287 609 1563 604 1475 785 1750 854 2026 — — 1072 1840 1245 2157 1391 2299 230 AND 460 VOLT HORIZONTAL DISCHARGE External Static Pressure (in. wg) 0.3 0.4 0.5 0.6 0.7 210 195 170 — — 695 640 540 — — — 270 235 200 — — 850 700 450 — 269 260 257 249 — 782 745 717 663 — 349 345 326 319 304 996 978 919 865 783 460 443 425 401 378 1282 1223 1156 1068 984 418 395 367 346 337 1130 1047 946 865 829 459 439 410 377 357 1234 1162 1074 920 829 593 564 541 506 469 1461 1370 1292 1157 960 580 550 520 493 455 1430 1375 1280 1225 1128 750 700 680 649 612 1685 1610 1525 1485 1335 786 744 706 641 606 1905 1830 1752 1603 1513 905 846 824 804 748 2025 1905 1830 1752 1603 1029 986 938 891 830 1803 1765 1710 1641 1533 1197 1148 1096 1053 994 2097 2036 1959 1882 1781 1343 1296 1247 1191 1129 2231 2152 2060 1975 1859 *Air delivery values are based on operating voltage of 230 v or 460 v, dry coil, without filter. Deduct wet coil and filter pressure drops to obtain external static pressure available for ducting. NOTES: 1. Do not operate the unit at a cooling airflow that is less than 350 cfm for each 12,000 Btuh of rated cooling capacity. Evaporator coil frosting may occur at airflows below this point. 2. Dashes indicate portions of table that are beyond the blower motor capacity or are not recommended. 16 0.8 — — — — — — 293 726 344 857 323 768 340 743 436 829 430 1020 570 1215 557 1367 683 1398 769 1425 936 1679 1067 1746 0.9 — — — — — — — — — — — — — — 422 743 — — — — 511 1228 637 1228 733 1345 871 1542 1002 1591 1.0 — — — — — — — — — — — — — — — — — — — — — — — — 697 1264 812 1405 936 1441 DRY COIL AIR DELIVERY* — VERTICAL DISCHARGE (Deduct 10% for 208 v) UNIT SIZE 48SS MOTOR SPEED Low 018 High Low 024, 030 Med High Low 036 Med High Low 042 High Low 048 High Low 060 Med High Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm 0.0 — — 401 1334 — — — — — — — — — — — — — — — — — — — — — — — — — — 0.1 295 821 376 1253 285 798 378 1011 520 1342 460 1191 511 1316 655 1541 637 1500 790 1750 847 1995 — — 983 1838 1115 2067 1284 2187 0.2 251 817 346 1128 284 761 371 982 511 1289 439 1136 492 1244 631 1458 612 1450 750 1625 784 1901 909 2018 960 1808 1083 2023 1201 2108 230 AND 460 VOLT VERTICAL DISCHARGE External Static Pressure (in. wg) 0.3 0.4 0.5 0.6 0.7 223 201 176 149 124 753 665 536 343 164 322 294 272 250 229 996 816 658 461 246 282 278 274 270 261 727 682 634 581 525 368 362 357 343 332 948 906 858 771 703 487 472 451 431 411 1237 1181 1106 1007 892 423 898 379 349 322 1081 1005 907 795 687 470 450 420 392 364 1178 1104 1005 891 784 603 584 552 522 492 1367 1292 1178 1053 920 587 560 536 493 455 1405 1350 1290 1200 1105 700 699 639 608 574 1604 1509 1421 1323 1221 746 708 646 609 563 1822 1730 1580 1477 1319 852 820 801 751 687 1896 1814 1729 1582 1380 923 885 845 804 751 1755 1702 1628 1553 1446 1045 1006 964 921 872 1957 1891 1807 1723 1612 1166 1131 1092 1053 1001 2038 1968 1882 1796 1676 0.8 — — 219 167 251 450 315 597 385 745 297 579 332 657 459 806 — — 547 1094 516 1178 639 1220 697 1339 823 1501 950 1555 0.9 — — — — 244 371 301 492 362 610 270 471 308 535 433 662 — — — — — — — — 665 1257 783 1392 907 1437 1.0 — — — — 230 304 283 387 341 471 246 349 275 389 398 509 — — — — — — — — 633 1175 742 1282 864 1318 *Air delivery values are based on operating voltage of 230 v or 460 v, dry coil, without filter. Deduct wet coil and filter pressure drops to obtain external static pressure available for ducting. NOTES: 1. Do not operate the unit at a cooling airflow that is less than 350 cfm for each 12,000 Btuh of rated cooling capacity. Evaporator coil frosting may occur at airflows below this point. 2. Dashes indicate portions of table that are beyond the blower motor capacity or are not recommended. 17 Performance data (cont) WET COIL PRESSURE DROP UNIT SIZE 018 024 030 036 042 048 060 AIRFLOW (cfm) 600 700 800 900 600 700 800 900 900 1000 1200 1000 1200 1400 1600 1000 1200 1400 1600 1400 1600 1800 1700 1900 2100 2300 PRESSURE DROP (in. wg) 0.069 0.082 0.102 0.116 0.039 0.058 0.075 0.088 0.088 0.095 0.123 0.068 0.088 0.108 0.123 0.048 0.069 0.088 0.102 0.068 0.075 0.088 0.082 0.095 0.108 0.123 FILTER PRESSURE DROP (in. wg) CFM FILTER UNIT SIZE SIZE (in.) 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 018, 024 20 x 20 0.05 0.07 0.08 0.10 0.12 0.13 — — — — — — — — — — — — — 030, 036 20 x 24 — — — — 0.09 0.10 0.11 0.13 0.14 0.15 0.16 — — — — — — — — 042 24 x 24 — — — — — — — — 0.11 0.12 0.14 0.15 — — — — — — — 048, 060 24 x 30 — — — — — — — — — 0.09 0.10 0.11 0.12 0.13 0.14 0.15 0.16 0.17 0.18 18 Typical piping and wiring HORIZONTAL DISCHARGE Power Wiring Control Wiring Outdoor Airflow Indoor Airflow NEC — National Electrical Code DOWNFLOW DISCHARGE ROOF-MOUNTING CURB ROOF RETURN-AIR FLEXIBLE DUCT SUPPLY-AIR FLEXIBLE DUCT CEILING 19 Application data Condensate trap — A 2-in. condensate trap must be field supplied. Ductwork — Secure downflow discharge ductwork to roof curb. For horizontal discharge applications, attach ductwork to unit with flanges. To convert a unit to downflow discharge or horizontal discharge — Units are equipped with factory-installed duct covers on both the downflow and horizontal openings. Remove appropriate duct panel covers for intended discharge application. Units with downflow option do not require duct panel cover removal. 20 Airflow — Units are draw-thru on cooling and blow-thru on heating. Maximum cooling airflow — To minimize the possibility of condensate blow-off from evaporator, airflow through units should not exceed 450 cfm/ton. Minimum cooling airflow is 350 cfm/ton. Minimum ambient operating temperature in cooling for all standard units is 40 F. With accessory low ambient temperature kit, units can operate at temperatures down to 0° F. Typical control wiring schematic, 48SS018-060; 208/230-1-60 LEGEND AWG BR C CAP CH COMP CR EQUIP FL FS FU GND GVR HS HV TRAN I IDM IFM IGC IP LS MGV NEC — — — — — — — — — — — — — — — — — — — — — — — American Wire Gage Blower Relay Contactor Capacitor Crankcase Heater Compressor Motor Combustion Relay Equipment Fuse Link Flame Sensor Fuse Ground Gas Valve Relay Hall Effect Sensor High-Voltage Transformer Ignitor Induced-Draft Motor Indoor-Fan Motor Integrated Gas Control Internal Protector Limit Switch Main Gas Valve National Electrical Code OFM PWR QT RS TRAN — — — — — Outdoor-Fan Motor Power Quadruple Terminal Rollout Switch Transformer Field Splice Terminal (Marked) Terminal (Unmarked) Splice Splice (Marked) Factory Wiring Field Control Wiring Field Power Wiring Accessory or Optional Wiring To Indicate Common Potential Only, Not to Represent Wiring NOTES: 1. If any of the original wire furnished must be replaced, it must be replaced with type 90 C wire or its equivalent. 2. Use copper conductors only. 21 Typical control wiring schematic, 48SS030-060; 208/230-3-60 LEGEND AWG BR C CAP CH COMP CR EQUIP FL FS FU GND GVR HS HV TRAN I IDM IFM IGC IP LS MGV NEC — — — — — — — — — — — — — — — — — — — — — — — American Wire Gage Blower Relay Contactor Capacitor Crankcase Heater Compressor Motor Combustion Relay Equipment Fuse Link Flame Sensor Fuse Ground Gas Valve Relay Hall Effect Sensor High-Voltage Transformer Ignitor Induced-Draft Motor Indoor-Fan Motor Integrated Gas Control Internal Protector Limit Switch Main Gas Valve National Electrical Code OFM PWR QT RS TRAN — — — — — Outdoor-Fan Motor Power Quadruple Terminal Rollout Switch Transformer Field Splice Terminal (Marked) Terminal (Unmarked) Splice Splice (Marked) Factory Wiring Field Control Wiring Field Power Wiring Accessory or Optional Wiring To Indicate Common Potential Only, Not to Represent Wiring NOTES: 1. If any of the original wire furnished must be replaced, it must be replaced with type 90 C wire or its equivalent. 2. Use copper conductors only. 22 Typical control wiring schematic, 48SS036-060; 460-3-60 LEGEND AWG BR C CAP CH COMP CR EQUIP FS FU GND GVR HS HV TRAN I IDM IFM IGC LS MGV NEC OFM — — — — — — — — — — — — — — — — — — — — — — American Wire Gage Blower Relay Contactor Capacitor Crankcase Heater Compressor Motor Combustion Relay Equipment Flame Sensor Fuse Ground Gas Valve Relay Hall Effect Sensor High-Voltage Transformer Ignitor Induced-Draft Motor Indoor-Fan Motor Integrated Gas Control Limit Switch Main Gas Valve National Electrical Code Outdoor-Fan Motor PWR QT RS TRAN — — — — Power Quadruple Terminal Rollout Switch Transformer Field Splice Terminal (Marked) Terminal (Unmarked) Splice Splice (Marked) Factory Wiring Field Control Wiring Field Power Wiring Accessory or Optional Wiring To Indicate Common Potential Only, Not to Represent Wiring NOTES: 1. If any of the original wire furnished must be replaced, it must be replaced with type 90 C wire or its equivalent. 2. Use copper conductors only. 23 Electrical data UNIT 48SS V-PH-HZ 018 024 208/230-1-60 208/230-1-60 208/230-1-60 208/230-3-60 208/230-1-60 208/230-3-60 460-3-60 208/230-1-60 208/230-3-60 460-3-60 208/230-1-60 208/230-3-60 460-3-60 208/230-1-60 208/230-3-60 460-3-60 030 036 042 048 060 VOLTAGE RANGE Min 187 187 187 187 187 187 414 187 187 414 187 187 414 187 187 414 Max 253 253 253 253 253 253 506 253 253 506 253 253 506 253 253 506 COMPRESSOR RLA 7.6 12.4 14.4 9.4 18.0 11.7 5.6 20.4 14.0 6.4 26.4 15.0 8.2 32.1 19.3 10.0 LRA 45 61 82 66 96 75 40 104 91 42 129 99 50 169 123 62 COND FAN MOTOR FLA 0.7 0.7 1.4 1.4 1.4 1.4 0.8 1.4 1.4 0.8 2.1 2.1 1.1 2.1 2.1 1.1 LEGEND American Wire Gage CanadianStandards Association Full Load Amps Heating, Air Conditioning and Refrigeration LRA — Locked Rotor Amps MCA — Minimum Circuit Amps MOCP — Maximum Overcurrent Protection (fuses or HACR-type circuit breaker) NEC — National Electrical Code RLA — Rated Load Amps *Fuse or HACR breaker. †Minimum wire size is based on 60 C copper wire. If other than 60 C if used, determine size from NEC. Voltage drop of wire must be less than 2% of rated voltage. AWG CSA FLA HACR — — — — NOTES: 1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. The CSA units may be fuse or circuit breaker. 2. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine the percentage of voltage imbalance. % Voltage Imbalance max voltage deviation from average voltage = 100 x average voltage 24 INDOOR FAN FLA 1.8 2.0 2.0 2.0 2.8 2.8 1.4 4.0 4.0 2.0 5.0 5.0 2.3 6.8 6.8 3.2 POWER SUPPLY MCA 12.0 18.2 21.8 15.5 26.7 18.8 9.2 30.9 22.9 10.8 40.1 25.9 13.7 49.0 33.0 16.8 MOCP* 15 30 30 25 40 30 10 50 35 15 60 40 20 60 50 25 AWG 60 C MIN WIRE SIZE† MAX WIRE LENGTH (ft) 14 12 10 12 10 12 14 8 10 14 6 10 14 6 8 12 75 80 100 80 90 65 100 100 85 100 100 75 100 100 90 100 EXAMPLE: Supply voltage is 460-3-60. AB = 452 v BC = 464 v AC = 455 v 452 + 464 + 455 Average Voltage = 3 1371 = 3 = 457 Determine maximum deviation from average voltage. (AB) 457 – 452 = 5 v (BC) 464 – 457 = 7 v (AC) 457 – 455 = 2 v Maximum deviation is 7 v. Determine percent of voltage imbalance. 7 % Voltage Imbalance = 100 x 457 = 1.53% This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%. IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately. Controls Sequence of operation Heating — On a call for heating, terminal ‘‘W’’ of the thermostat is energized, starting the induced-draft motor. When the hall-effect sensor on the induced-draft motor senses that it has reached the required speed, the burner sequence begins. This function is performed by the integrated control board (IGC). The indoor-fan motor is energized 45 seconds after flame is established. When the thermostat is satisfied and ‘‘W’’ is deenergized, the indoor-fan motor stops after a 45-second time-off delay. Cooling — With the room thermostat SYSTEM switch in the COOL position and the FAN switch in the AUTO. position, the cooling sequence of operation is as follows: When the room temperature rises to a point that is slightly above the cooling control setting of the thermostat, the thermostat completes the circuit between thermostat terminal R to terminals Y and G. These completed circuits through the thermostat connect contactor coil (C) (through unit wire Y) and blower relay coil (BR) (through unit wire G) across the 24-v secondary of transformer (TRAN). The normally-open contacts of energized contactor (C) close and complete the circuit through compressor motor (COMP) and condenser (outdoor) fan motor (OFM). Both motors start instantly. The set of normally-open contacts of energized relay BR close and complete the circuit through evaporator blower (indoor) fan motor (IFM). The blower motor starts instantly. The cooling cycle remains ‘‘on’’ until the room temperature drops to point that is slightly below the cooling control setting of the room thermostat. At this point, the thermostat ‘‘breaks’’ the circuit between thermostat terminal R to terminals Y and G. These open circuits deenergize contactor coil C and relay coil BR. The condenser and compressor motors stop. After a 30-second delay, the blower motor stops. The unit is in a ‘‘standby’’ condition, waiting for the next ‘‘call for cooling’’ from the room thermostat. 25 Guide specifications Packaged Heating/Cooling Units Constant Volume Application HVAC Guide Specifications C. Size Range: 11⁄2 to 5 Tons, Nominal Cooling 40,000 to 140,000 Btuh, Nominal Input Heating Carrier Model Number: 48SS Part 1 — General 1.01 SYSTEM DESCRIPTION Outdoor rooftop mounted, gas heating/electric cooling unit utilizing a rotary, reciprocating, or scroll hermetic compressor for cooling duty. Unit shall discharge supply air downward or horizontally as shown on contract drawings. Outdoor fan/coil section shall have a blow-thru design for minimum sound levels. 1.02 QUALITY ASSURANCE A. Unit shall be rated in accordance with ARI Standards 210/240 and 270. B. Unit shall be designed in accordance with UL Standard 564. C. Unit shall be UL listed and CSA certified as a total package for safety requirements. D. Roof curb shall be designed to conform to NRCA Standards. E. Insulation and adhesive shall meet NFPA 90A requirements for flame spread and smoke generation. F. Cabinet insulation shall meet ASHRAE standard no. 62. 1.03 DELIVERY, STORAGE, AND HANDLING Unit shall be stored and handled per manufacturer’s recommendations. Part 2 — Products 2.01 EQUIPMENT A. General: Factory-assembled, single-piece heating and cooling unit. Contained within the enclosure shall be all factory wiring, piping, controls, refrigerant charge (R-22), and special features required prior to field start-up. B. Unit Cabinet: 1. Unit cabinet shall be constructed of phosphated, zinc-coated prepainted steel, capable of withstanding 500 hours in salt spray. 2. Cabinet panels shall be easily removed for servicing. 3. Indoor blower compartment interior cabinet surfaces shall be insulated with a minimum 1⁄2-in. thick, flexible cleanable insulation, coated on the air side. Aluminum foil-faced cleanable insulation shall be used in the entire section. 26 D. E. F. G. H. 4. Unit shall utilize a sloped condensate drain pan. External trap required. Fans: 1. The indoor (evaporator) fan shall be 2- or 3-speed direct-drive, as shown on equipment drawings. 2. Fan wheel shall be made from steel, be doubleinlet type with forward curved blades with corrosion resistant finish and be dynamically balanced. 3. Outdoor (condenser) fan shall be of the direct driven, propeller type with aluminum blades riveted to corrosion resistant steel spiders, be dynamically balanced, and discharge air vertically upwards and horizontally. Compressor: 1. Fully hermetic compressor with factory-installed vibration isolation. 2. Rotary compressors shall be standard on unit size 018. Reciprocating compressors shall be standard on unit sizes 024-042. Scroll compressors shall be standard on unit sizes 048 and 060. Coils: Evaporator and condenser coils shall have aluminum plate fins mechanically bonded to seamless copper tubes with all joints brazed. Tube sheet openings shall be belled to prevent tube wear. Heating Section: 1. Induced-draft combustion type with energy saving direct spark ignition system and redundant main gas valve. 2. Induced-draft motors shall be provided with solidstate hall effects sensor to ensure adequate airflow for combustion. 3. The heat exchangers shall be constructed of aluminized steel for corrosion resistance. 4. Burners shall be of the in-shot type constructed of aluminum coated steel. 5. Integrated gas control board shall provide control of heating and simplify troubleshooting through its built-in diagnostic function. The IGC shall provide timed control of indoor-fan functioning and burner ignition. A light-emitting diode (LED) shall provide diagnostic information. The IGC board shall also contain anti-short cycle protection for gas heat operation. 6. All gas piping and electric power shall enter the unit cabinet at a single location. Refrigerant Components: Refrigerant components shall be of the Acutrol™ feed system type. Controls: Unit shall be complete with self-contained low-voltage control circuit. I. Operating Characteristics: 1. Unit shall be capable of starting and running at 125 F ambient outdoor temperature per maximum load criteria of ARI Standard 210/240. 2. Compressor with standard controls shall be capable of operation in cooling down to 40 F ambient outdoor temperature. 3. Unit provided with fan time delay to prevent cold air delivery before heat exchanger warms up. 4. Unit provided with fan time-delay after the thermostat is satisfied. J. Electrical Requirements: All unit power wiring shall enter unit cabinet at a single location. K. Motors: 1. Compressor motors shall be of the refrigerantcooled type with line break thermal and current overload protection. 2. All fan motors shall have permanently lubricatedbearings and inherent automatic reset thermal overload protection. 3. Condenser-fan motor shall be totally enclosed. L. Special Features: 1. Roof Curb: Curb shall have seal strip and a wood nailer for flashing and shall be installed per manufacturer’s instructions. 2. 25% Open Manual Outdoor-Air Damper: Manual damper package shall consist of damper, birdscreen, and rainhood which can be preset to admit outdoor air for year-round ventilation. 3. Thermostat and Subbase: To provide for one-stage heating and cooling in addition to manual or automatic changeover and fan control. 4. Electronic Programmable Thermostat: Thermostat provides 2-stage heating and 2-stage cooling control with remote communication ability. 5. Natural-to-Propane Conversion Kit: Kit shall be complete with burner orifice(s). 6. Low Ambient Package: Package shall consist of a solid-state control and condenser coil temperature sensor for controlling outdoor-fan motor operation, which shall allow unit to operate down to 0° F outdoor ambient temperature. 7. Compressor Short-Cycle Protection: Solid-state control shall protect compressor by preventing short cycling. 8. Lifting Bracket Kit: Kit shall provide attachment points for rigging straps. (Not required with optional base rail or downflow option applications.) 9. High- and Low-Pressure Switch Kits: Switches provide additional safety features and protect the unit from running at unsuitable pressures. 10. Filter Rack: Rack provides mounting location for filters when unit is in downflow application. 11. Crankcase Heater: Heater warms crankcase oil to reduce refrigerant migration (recommended on 208/230-v, singlephase units in sizes 024-042). 12. Base Rail: Base rail provides holes for rigging and handling, and an elevated base for horizontal applications. 13. Downflow Option: Option provides for vertical ductwork connections. Unit shall be equipped with base rail. 14. High Altitude Kit: Kit shall have new burner orifices for use in applications from 2001 to 5000 feet. 15. Low NOx Kit: Kit shall provide low NOx emissions for units being installed in California Air Quality Management Districts which require NOx emissions of 40 nanograms/joule or less. 27 Carrier Corporation • Syracuse, New York 13221 9-98 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 Tab 1a 6a Page 28 Catalog No. 524-890 Printed in U.S.A. PC 111 Form 48SS-4PD Replaces: 48SS-3PD
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