Carrier 48Tjd008 014 Users Manual
48TJD008-014 to the manual 65502210-aae7-4197-8138-d825bcd38a1e
2015-01-24
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48TJD008-014 48TJE008-014 48TJF008-012 Single-Package Rooftop Heating/Cooling Units Installation, Start-Up and Service Instructions CONTENTS Page SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . 1 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 Step 1 — Provide Unit Support . . . . . . . . . . . . . . . 1 • ROOF CURB • SLAB MOUNT Step 2 — Field Fabricate Ductwork . . . . . . . . . . . . 2 Step 3 — Install External Trap for Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Step 4 — Rig and Place Unit . . . . . . . . . . . . . . . . . . 2 • POSITIONING Step 5 — Install Flue Hood . . . . . . . . . . . . . . . . . . . 8 Step 6 — Install Gas Piping . . . . . . . . . . . . . . . . . . . 8 Step 7 — Make Electrical Connections . . . . . . . . 8 • FIELD POWER SUPPLY • FIELD CONTROL WIRING • HEAT ANTICIPATOR SETTINGS Step 8 — Adjust Factory-Installed Options . . . 11 • APOLLO CONTROL • MANUAL OUTDOOR-AIR DAMPER • OPTIONAL DURABLADE ECONOMIZER • OPTIONAL PARABLADE ECONOMIZER Step 9 — Adjust Evaporator-Fan Speed . . . . . . 16 START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23,24 SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-30 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . 31-36 START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . CL-1 SAFETY CONSIDERATIONS Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment. Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply. Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguishers available for all brazing operations. Disconnect gas piping from unit when leak testing at pressure greater than 1⁄2 psig. Pressures greater than 1⁄2 psig will cause gas valve damage resulting in hazardous condition. If gas valve is subjected to pressure greater than 1⁄2 psig, it must be replaced before use. When pressure testing fieldsupplied gas piping at pressures of 1⁄2 psig or less, a unit connected to such piping must be isolated by manually closing the gas valve(s). Before performing service or maintenance operations on unit, turn off main power switch to unit. Electrical shock could cause personal injury. INSTALLATION Unit is shipped in the vertical discharge configuration. To convert to horizontal configuration, remove screws from side duct opening covers and remove covers. Using the same screws, install covers on vertical duct openings with the insulationside down. Seals around duct openings must be tight. See Fig. 1. Step 1 — Provide Unit Support ROOF CURB — Assemble and install accessory roof curb in accordance with instructions shipped with curb. See Fig. 2. Install insulation, cant strips, roofing felt, and counter flashing as shown. Ductwork must be attached to curb. If gas is to be routed through the curb, attach the accessory thru-the-curb service connection plate to the roof curb in accordance with the accessory installation instructions. Connection plate must be installed before unit is set in roof curb. IMPORTANT: The gasketing of the unit to the roof curb is critical for a watertight seal. Install gasket supplied with the roof curb as shown in Fig. 2. Improperly applied gasket can also result in air leaks and poor unit performance. Curb should be level. Unit leveling tolerances are shown in Fig. 3. This is necessary for unit drain to function properly. Refer to Accessory Roof Curb Installation Instructions for additional information as required. Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 111 Catalog No. 564-934 Printed in U.S.A. Form 48TJ-13SI Pg 1 9-96 Replaces: 48TJ-10SI Tab 1a 6a bottom connection to the side connection. See Fig. 4. The piping for the condensate drain and external trap can be completed after the unit is in place. All units must have an external trap for condensate drainage. Install a trap at least 4-in. deep and protect against freezeup. See Fig. 5. If drain line is installed downstream from the external trap, pitch the line away from the unit at 1 in. per 10 ft of run. Do not use a pipe size smaller than the unit connection. SLAB MOUNT (Horizontal Units Only) — Provide a level concrete slab that extends a minimum of 6 in. beyond unit cabinet. Install a gravel apron in front of condenser coil air inlet to prevent grass and foliage from obstructing airflow. NOTE: Horizontal units may be installed on a roof curb if required. Step 2 — Field Fabricate Ductwork — Secure all ducts to roof curb and building structure on vertical units. Do not connect ductwork to unit. For horizontal applications, field-supplied flanges should be attached to horizontal discharge openings and all ductwork secured to the flanges. Insulate and weatherproof all external ductwork, joints, and roof openings with counter flashing and mastic in accordance with applicable codes. Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier. If a plenum return is used on a vertical unit, the return should be ducted through the roof deck to comply with applicable fire codes. A minimum clearance is not required around ductwork. Cabinet return-air static shall not exceed −.35 in. wg with Durablade or PARABLADE economizer or .45 in. wg without economizer. These units are designed for a minimum continuous returnair temperature of 50 F (dry bulb), or an intermittent operation down to 45 F (dry bulb), such as when used with a night set-back thermostat. Step 4 — Rig and Place Unit — Inspect unit for transportation damage. File any claim with transportation agency. Keep unit upright and do not drop. Spreader bars are not required if top crating is left on unit. Rollers may be used to move unit across a roof. Level by using unit frame as a reference. See Table 1 and Fig. 6 for additional information. Operating weight is shown in Table 1 and Fig. 6. Lifting holes are provided in base rails as shown in Fig. 6 and 7. Refer to rigging instructions on unit. All panels must be in place when rigging. POSITIONING — Maintain clearance around and above unit to provide minimum distance from combustible materials, proper airflow, and service access. See Fig. 7. Do not install unit in an indoor location. Do not locate unit air inlets near exhaust vents or other sources of contaminated air. Be sure that unit is installed so that snow will not block the combustion intake or flue outlet. Unit may be installed directly on wood flooring or on Class A, B, or C roof-covering material when roof curb is used. Although unit is weatherproof, guard against water from higher level runoff and overhangs. Position unit on roof curb so that the following clearances are maintained: 1⁄4-in. clearance between roof curb and base rails on each side and front of unit; 15⁄32-in. clearance between roof curb and rear of unit. (See Fig. 2, section C-C.) Step 3 — Install External Trap for Condensate Drain — The unit’s 3⁄4-in. condensate drain connections are located at the bottom and side of the unit. Unit discharge connections do not determine the use of drain connections; either drain connection can be used with vertical or horizontal applications. When using the standard side drain connection, make sure the plug in the alternate bottom connection is tight before installing the unit. To use the bottom drain connection for a roof curb installation, relocate the factory-installed plug from the Fig. 1 — Horizontal Conversion Panels 2 UNIT SIZE 48TJ ‘‘B’’ ‘‘C’’ ‘‘D’’ ALT DRAIN HOLE ‘‘E’’ GAS ⁄ 9 NPT 34 008-014 28-87⁄169 [827] 18-1015⁄169 [583] 13⁄49 [45] ⁄ 9 NPT 34 POWER CONTROL CONNECTION CONNECTION ⁄ 9 NPT ⁄ 9 NPT 34 12 11⁄49 NPT ⁄ 9 NPT 12 UNIT SIZE 48TJ 008-014 CONNECTOR ACCESSORY PACKAGE CRBTMPWR00A100 (THRU-THE-BOTTOM) CRBTMPWR00A200 (THRU-THE-BOTTOM) ROOF CURB ACCESSORY 18-29 [356] CRRFCURB003A00 28-09 [610] CRRFCURB004A00 ‘‘A’’ NOTES: 1. Roof curb accessory is shipped unassembled. 2. Insulated panels. 3. Dimensions in [ ] are in millimeters. 4. Roof curb: galvanized steel. 5. Attach ductwork to curb (flanges of duct rest on curb). 6. Service clearance 4 ft on each side. 7. Direction of airflow. 8. Either accessory connector package can be used with either roof curb. Fig. 2 — Roof Curb Details 3 MAXIMUM ALLOWABLE DIFFERENCE (in.) A-B 0.5 B-C 1.0 A-C 1.0 Fig. 3 — Unit Leveling Tolerances NOTE: Trap should be deep enough to offset maximum unit static difference. A 4-in. trap is recommended. Fig. 5 — External Trap Condensate Drain Locate mechanical draft system flue assembly at least 48 in. from any opening through which combustion products could enter the building, and at least 48 in. from an adjacent building or combustible material. When unit is located adjacent to public walkways, flue assembly must be at least 7 ft above grade. Flue vent discharge must have a minimum horizontal clearance of 48 in. from electric and gas meters, gas regulators, and gas relief equipment. Flue gas can deteriorate building materials. Orient unit so that flue gas will not affect building materials. Adequate combustion-air space must be provided for proper operation of this equipment. Be sure that installation complies with all local codes and Section 5.3, Air for Combustion and Ventilation, NFGC (National Fuel Gas Code), ANSI (American National Standards Institute) Z223.1-latest year and addendum Z223.1A-latest year. In Canada, installation must be in accordance with the CAN1. B149.1 and CAN1.B149.2 installation codes for gas burning appliances. NOTE: Drain plug is shown in factory-installed position. Fig. 4 — Condensate Drain Pan NOTES: 1. Dimension in ( ) is in millimeters. 2. Hook rigging shackles through holes in base rail as shown in detail ‘‘A.’’ Holes in base rails are centered around the unit center of gravity. Use wooden top skid when rigging to prevent rigging straps from damaging unit. 3. Weights include base unit without economizer. See Table 1 for economizer weights. UNIT 48TJD/TJE/TJF008 48TJD/TJE/TJF009 48TJD/TJE/TJF012 48TJD/TJE014 All panels must be in place when rigging. Fig. 6 — Rigging Details 4 MAX WEIGHT lb 870 880 1035 1050 kg 395 399 469 476 ‘‘A’’ in. 87.38 87.38 87.38 87.38 mm 2219 2219 2219 2219 DIMENSIONS ‘‘B’’ in. mm 40.25 1022 40.25 1022 40.25 1022 40.25 1022 ‘‘C’’ in. mm 41.31 1050 41.31 1050 49.31 1253 49.31 1253 Table 1 — Physical Data UNIT SIZE 48TJ NOMINAL CAPACITY (tons) OPERATING WEIGHT (lb) Unit Al/Al* Al/Cu* Cu/Cu* Durablade Economizer PARBLADE Economizer Roof Curb COMPRESSOR Quantity Oil (oz) REFRIGERANT TYPE Operating Charge (lb-oz) Circuit 1 Circuit 2 CONDENSER COIL Rows...Fins/in. Total Face Area (sq ft) CONDENSER FAN Nominal Cfm Quantity...Diameter (in.) Motor Hp...Rpm Watts Input (Total) EVAPORATOR COIL Rows...Fins/in. Total Face Area (sq ft) EVAPORATOR FAN Quantity...Size (in.) Type Drive Nominal Cfm Motor Hp Maximum Continuous Bhp Motor Frame Size Nominal Rpm High/Low Fan Rpm Range Motor Bearing Type Maximum Allowable Rpm Motor Pulley Pitch Diameter Min/Max (in.) Nominal Motor Shaft Diameter (in.) Fan Pulley Pitch Diameter (in.) Nominal Fan Shaft Diameter (in.) Belt, Quantity...Type...Length (in.) Pulley Center Line Distance (in.) Speed Change per Full Turn of Movable Pulley Flange (rpm) Movable Pulley Maximum Full Turns From Closed Position Factory Setting Factory Speed Setting (rpm) Fan Shaft Diameter at Pulley (in.) 008D/E/F 7 1 ⁄2 009D/E/F 8 1 ⁄2 012D/E/F 10 014D/E 121⁄2 870 881 893 44 62 143 880 896 907 44 62 143 Reciprocating 2 50 ea 1035 1057 1080 44 62 143 1050 1077 1100 44 62 143 Scroll 2 54 ea 2 50 ea 2 50 ea R-22 4-13 4-14 Std Alt Std Alt Std Alt Std Alt Std Alt Std Alt Std Alt Std Alt Std Alt Std Alt Std Alt Std Alt Std Alt Std Alt Std Alt 6-14 5-13 8-10 6-3 5-14 8- 6 Enhanced Copper Tubes, Aluminum Lanced Fins 1...17 2...17 2...17 2...17 20.50 18.00 17.42 25.00 Propeller Type 6500 6500 7000 7000 2...22 2...22 2...22 2...22 1⁄4...1100 1⁄4...1100 1⁄4...1100 1⁄4...1100 600 600 600 600 Enhanced Copper Tubes, Aluminum Double-Wavy Fins, Acutrol™ Feed Device 3...15 3...15 3...15 4...15 8.0 8.0 10.0 11.1 Centrifugal Type 1...15 x 15 1...15 x 15 1...15 x 15 1...15 x 15 1...15 x 15 — 1...15 x 15 1...15 x 15 Belt Belt Belt Belt Belt — Belt Belt 3000 3400 4000 5000 — — — — — — — — 2.40 2.40 2.40 4.20 — — 2.90 5.25 56 56 56 56 — — 56 56 — — — — 590-840 685-935 685-935 860-1080 685-935 — 835-1085 900-1260 Ball Ball Ball Ball 2100 2100 2100 2100 2.4/3.4 2.8/3.8 2.8/3.8 4.0/5.0 2.8/3.8 — 3.4/4.4 3.1/4.1 5⁄8 5 ⁄8 5 ⁄8 7 ⁄8 7⁄8 7 ⁄8 — — 7.0 7.0 7.0 8.0 7.0 — 7.0 5.9 — — — — 1...A...48 1...A...48 1...A...51 1...A...51 1...A...51 — 1...A...57 1...BX...46 16.75-19.25 16.75-19.25 15.85-17.50 15.85-17.50 16.75-19.25 — 15.85-17.50 15.85-17.50 50 50 50 44 50 — 50 50 5 5 5 5 5 — 5 6 5 5 5 5 5 — 5 6 590 685 685 860 685 — 835 960 1 1 1 1 (See legend and notes on page 6.) 5 Table 1 — Physical Data (cont) UNIT SIZE 48TJ FURNACE SECTION Rollout Switch Cutout Temp (F) Burner Orifice Diameter (in. ...drill size) Natural Gas Std Liquid Propane Alt Pilot Orifice Diameter (Quantity) in. ...drill size Natural Gas Std Liquid Propane Alt Thermostat Heat Anticipator Setting (amps) 208/230 v Stage 1 Stage 2 460 v Stage 1 Stage 2 Gas Input (Btuh) Stage 1 Stage 2 Efficiency (Steady State) (%) Temperature Rise Range Manifold Pressure (in. wg) Natural Gas Std Liquid Propane Alt Gas Valve Quantity Field Gas Connection Size (in.) HIGH-PRESSURE SWITCH (psig)† Standard Compressor Internal Relief (Differential) Cutout Reset (Auto.) LOW-PRESSURE SWITCH (psig)† Cutout Reset (Auto.) FREEZE PROTECTION THERMOSTAT (F)† Opens Closes OUTDOOR-AIR INLET SCREENS Quantity...Size (in.) RETURN-AIR FILTERS Quantity...Size (in.) 008D/E/F 009D/E/F 012D/E/F 014D/E 195 195 195 195 .120...31 .096...41 .120...31 .096...41 — — — — .120...31/.120...31/.129...30 .120...31/.129...30 .096...41/.096...41/.102...38 .096...41/.102...38 .14 .14 .20 .20 .14 .14 .20 .20 125,000/120,000/180,000 125,000/120,000/180,000 —/180,000/224,000 —/180,000/224,000 — — — — .14 .20 .14 .20 120,000/180,000/200,000 180,000/224,000/250,000 .14 .20 .14 .20 180,000/200,000 224,000/250,000 80 20-50/35-65/45-75 80 20-50/35-65/45-75 80 35-65/35-65/40-70 80 35-65/40-70 3.5 3.5 1 3.5 3.5 1 3.5 3.5 1 3.5 3.5 1 ⁄/⁄/⁄ 12 34 34 ⁄/⁄/⁄ 34 34 34 ⁄/⁄/⁄ 34 34 12 34 34 ⁄/⁄ 450 ± 50 500 ± 50 428 320 428 320 7±3 22 ± 7 30 ± 5 45 ± 5 Cleanable 1...20 x 25 x 1 1...16 x 25 x 1 Throwaway 4...16 x 20 x 2 4...16 x 20 x 2 LEGEND Al — Aluminum Bhp — Brake Horsepower Cu — Copper 4...20 x 20 x 2 4...20 x 20 x 2 *Evaporator coil fin material/condenser coil fin material. †Requires an optional or accessory controls kit. NOTE: The 48TJ008-014 units have a loss-of-charge/low-pressure switch (accessory) located in the liquid line. 6 STANDARD UNIT WEIGHT Lb Kg D/E/F008 870 395 D/E/F009 880 399 D/E/F012 1035 469 D/E014 1050 476 UNIT 48TJ CORNER CORNER CORNER CORNER WEIGHT WEIGHT WEIGHT WEIGHT (A) (B) (C) (D) Lb Kg Lb Kg Lb Kg Lb Kg 189 86 161 73 239 109 280 127 191 87 163 74 242 110 284 129 225 102 192 87 285 129 333 151 228 103 195 88 289 131 338 153 ‘‘H’’ ‘‘J’’ ft-in. mm ft-in. 1-27⁄8 378 3-55⁄16 3-37⁄8 1013 3-55⁄16 2-57⁄8 759 4-15⁄16 1-27⁄8 378 4-15⁄16 mm 1050 1050 1253 1253 ‘‘K’’ ft-in. 2-911⁄16 2-911⁄16 3-03⁄8 3-03⁄8 ‘‘L’’ mm 856 856 924 924 ft-in. 2- 27⁄16 2- 27⁄16 2-107⁄16 2-107⁄16 mm 672 672 875 875 A B C D E CONNECTION SIZES 13⁄89 Dia [35] Field Power Supply Hole 2-1⁄29 Dia [64] Power Supply Knock-Out 13⁄49 Dia [44] Charging Port Hole 7⁄89 Dia [22] Field Control Wiring Hole 3⁄49—14 NPT Condensate Drain ⁄ 9—14 NPT Gas Connection 48TJD008 & 009 ⁄ 9—14 NPT Gas Connection 48TJE/F008 & 009; 48TJD/E012,014, 48TJF012 G 29 Dia [51] Power Supply Knock-Out 12 F 34 NOTES: 1. Dimensions in [ ] are in millimeters. 2. Center of gravity. 3. Direction of airflow. 4. On vertical discharge units, ductwork to be attached to accessory roof curb only. For horizontal discharge units field-supplied flanges should be attached to horizontal discharge openings, and all ductwork should be attached to the flanges. 5. Minimum clearance (local codes or jurisdiction may prevail): a. Between unit (flue side) and combustible surfaces, 48 inches. b. Bottom of unit to combustible surfaces (when not using curb) 1 inch. Bottom of base rail to combustible surfaces (when not using curb) 0 inches. c. Condenser coil, for proper airflow, 36 in. one side, 12 in. the other. The side getting the greater clearance is optional. d. Overhead, 60 in. to assure proper condenser fan operation. e. Between units, control box side, 42 in. per NEC (National Electrical Code). f. Between unit and ungrounded surfaces, control box side, 36 in. per NEC. g. Between unit and block or concrete walls and other grounded surfaces, control box side, 42 in. per NEC. h. Horizontal supply and return end, 0 inches. 6. With the exception of the clearance for the condenser coil and combustion side as stated in Notes 5a, b, and c, a removable fence or barricade requires no clearance. 7. Units may be installed on combustible floors made from wood or Class A, B, or C roof covering material if set on base rail. 8. The vertical center of gravity is 18-79 [483] up from the bottom of the base rail. Horizontal center of gravity is shown. BOTTOM POWER CHART, THESE HOLES REQUIRED FOR USE WITH ACCESSORY PACKAGES — CRBTMPWR001A00, OR CRBTMPWR002A00 THREADED CONDUIT SIZE 1⁄2( 3⁄4( 11⁄4( WIRE SIZE 24 V Power* Power* REQUIRED HOLE SIZES (MAX) 7⁄89 [22.2] 11⁄89 [28.4] 13⁄49 [44.4] *Select either 3⁄49 or 11⁄49 for power, depending on wire size. Fig. 7 — Base Unit Dimensions 7 Step 5 — Install Flue Hood — Flue hood is shipped screwed to the burner compartment access panel. Remove from shipping location and, using screws provided, install flue hood and screen in location shown in Fig. 8. Step 6 — Install Gas Piping — Unit is equipped for use with type of gas shown on nameplate. Refer to local building codes, or in the absence of local codes, to ANSI Z223.1latest year and addendum Z223.1A-latest year entitled National Fuel Gas Code. In Canada, installation must be in accordance with the CAN1.B149.1 and CAN1.B149.2 installation codes for gas burning appliances. For natural gas applications, gas pressure at unit gas connection must not be less than 4.0 in. wg (5.0 in. wg in high heat units) or greater than 13.0 in. wg while unit is operating. For liquid propane applications, the gas pressure must not be less than 5.0 in. wg or greater than 13.0 in. wg at the unit connection. Size gas supply piping for 0.5 in. wg maximum pressure drop. Do not use supply pipe smaller than unit gas connection. Support gas piping as shown in the table in Fig. 9. For example, a 3⁄4-in. gas pipe must have one field-fabricated support beam every 8 ft. Therefore, an 18-ft long gas pipe would have a minimum of 2 support beams, and a 48-ft long pipe would have a minimum of 6 support beams. See Fig. 9 for typical pipe guide and locations of external manual gas shutoff valve. LEGEND NFGC — National Fuel Gas Code *Field supplied. NOTE: Follow all local codes. SPACING OF SUPPORTS STEEL PIPE NOMINAL DIAMETER (in.) X DIMENSION (feet) 1⁄2 ⁄ or 1 11⁄4 or larger 6 8 10 34 Fig. 9 — Gas Piping Guide (With Accessory Thru-the-Curb Service Connections) FIELD POWER SUPPLY — All units except 208/230-v units are factory wired for the voltage shown on the nameplate. If the 208/230-v unit is to be connected to a 208-v power supply, the transformer must be rewired by moving the black wire from the 230-v red wire on the transformer and connecting it to the 200-v blue wire from the transformer. The red wire then must be insulated. Refer to unit label diagram for additional information. Pigtails are provided for field service. When installing units, provide a disconnect per NEC. Use copper conductors only when splice connectors are used. All field wiring must comply with NEC and local requirements. In Canada, electrical connections must be in accordance with CSA (Canadian Standards Association) C22.1 Canadian Electrical Code Part One. Install conduit through side panel openings indicated in Fig. 7. Route power lines through connector to terminal connections as shown in Fig. 10. On 3-phase units, voltages between phases must be balanced within 2% and the current within 10%. Use the formula shown in Table 2, Note 2 to determine the percentage of voltage imbalance. Operation on improper line voltage or excessive phase imbalance constitutes abuse and may cause damage to electrical components. Such operation would invalidate any applicable Carrier warranty. NOTE: If field-installed thru-the-bottom connections are used, refer to the accessory installation instructions for power wiring. Refer to Fig. 7 for drilling holes in basepan. FIELD CONTROL WIRING — Install a Carrier-approved accessory thermostat assembly according to installation instructions included with the accessory. Locate thermostat assembly on a solid wall in the conditioned space to sense average temperature in accordance with thermostat installation instructions. NOTE: For wire runs up to 50 ft, use no. 18 AWG (American Wire Gage) insulated wire (35 C minimum). For 50 to 75 ft, use no. 16 AWG insulated wire (35 C minimum). For over 75 ft, use no. 14 AWG insulated wire (35 C minimum). All wire larger than no. 18 AWG cannot be directly connected to the thermostat and will require a junction box and splice at the thermostat. Step 7 — Make Electrical Connections Unit cabinet must have an uninterrupted, unbroken electrical ground to minimize the possibility of personal injury if an electrical fault should occur. This ground may consist of electrical wire connected to unit ground lug in control compartment, or conduit approved for electrical ground when installed in accordance with NEC (National Electrical Code), ANSI/NFPA (National Fire Protection Association), latest edition, and local electrical codes. Do not use gas piping as an electrical ground. Failure to follow this warning could result in the installer being liable for personal injury of others. Fig. 8 — Flue Hood Details 8 Route thermostat cable or equivalent single leads of colored wire from subbase terminals to low-voltage connections on unit (shown in Fig. 11) as described in Steps 1 - 4 below. 1. If unit is mounted on roof curb and accessory thru-thecurb service plate connection is used, route wire through connection plate. 2. Pass control wires through the hole provided on unit (see connection D in Connection Sizes table in Fig. 7). 3. Feed wires through the raceway built into the corner post to the 24-v barrier located on the left side of the control box. See Fig. 12. The raceway provides the UL-required (Underwriters’ Laboratories) clearance between high- and low-voltage wiring. 4. Connect thermostat wires to screw terminals on lowvoltage connection board. HEAT ANTICIPATOR SETTINGS — Set heat anticipator settings at .14 amp for the first stage and .20 amp for secondstage heating. Table 2 — Electrical Data UNIT 48TJ 008 (71⁄2 Tons) 009 (81⁄2 Tons) 012 (10 Tons) COMPR (ea) RLA LRA Std 187 254 13.6 73.4 14 ⁄ Std 414 508 6.2 37.7 Std 518 632 4.9 31.0 Std 187 254 15.8 92.0 Std 414 508 7.4 46.0 Std 518 632 5.9 44.0 187 254 17.9 110.0 414 508 8.6 55.0 518 632 6.4 44.0 187 254 23.0 146.0 414 508 10.4 73.0 518 632 8.3 58.4 14 IFM TYPE 208/230 (3 phase) 460 (3 phase) 575 (3 phase) 208/230 (3 phase) 460 (3 phase) 575 (3 phase) 208/230 (3 phase) Std Alt Std Alt Std Alt Std Alt Std Alt Std Alt 460 (3 phase) 575 (3 phase) 208/230 (3 phase) 014 (121⁄2 Tons) VOLTAGE RANGE Min Max NOMINAL VOLTAGE (60 Hz) 460 (3 phase) 575 (3 phase) OFM (ea) Hp FLA FLA COMBUSTION FAN MOTOR FLA 1.4 5.8 14 ⁄ 0.8 14 ⁄ IFM POWER SUPPLY DISCONNECT SIZE* FLA LRA MCA MOCP† .57 39.2/39.2 45/45 41/41 194/194 2.6 .30 18.0 25 19 99 0.8 2.6 .30 14.2 20 15 81 14 ⁄ 1.4 5.8 .57 44.2/44.2 50/50 46/46 231/231 14 ⁄ 0.8 2.6 .30 20.7 25 22 116 14 ⁄ 0.8 2.6 .30 16.5 20 17 107 14 ⁄ 1.4 14 ⁄ 0.8 14 ⁄ 0.8 14 ⁄ 1.4 14 ⁄ 0.8 ⁄ 0.8 48.9/48.9 50.6/50.6 23.4 24.2 17.6 18.2 65.2/65.2 69.6/69.6 29.6 32.2 23.6 25.7 60/60 60/60 30 30 20 20 80/80 80/80 35 35 30 35 51/51 53/53 24 25 18 19 68/68 73/73 31 34 25 27 267/267 286/286 134 173 107 139 383/383 406/406 192 203 154 163 LEGEND 5.8 7.5 2.6 3.4 2.6 3.4 10.6 15.0 4.8 7.4 4.8 7.4 .57 .30 .30 .57 .30 .30 EXAMPLE: Supply voltage is 460-3-60. FLA — Full Load Amps HACR — Heating, Air Conditioning and Refrigeration IFM — Indoor (Evaporator) Fan Motor LRA — Locked Rotor Amps MCA — Minimum Circuit Amps MOCP — Maximum Overcurrent Protection NEC — National Electrical Code OFM — Outdoor (Condenser) Fan Motor RLA — Rated Load Amps UL — Underwriters’ Laboratories *Used to determine minimum disconnect size per NEC. †Fuse or HACR circuit breaker. AB = 452 v BC = 464 v AC = 455 v 452 + 464 + 455 3 1371 = 3 Average Voltage = = 457 NOTE: The 575-v 48TJ008-014 units are UL, Canada, only. Determine maximum deviation from average voltage. (AB) 457 - 452 = 5 v (BC) 464 - 457 = 7 v (AC) 457 - 455 = 2 v Maximum deviation is 7 v. Determine percent voltage imbalance. 7 % Voltage Imbalance = 100 x 457 = 1.53% NOTES: 1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. Canadian units may be fuse or circuit breaker. 2. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine the percent voltage imbalance. % Voltage Imbalance max voltage deviation from average voltage = 100 x average voltage This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%. IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately. 9 LEGEND C — Contactor COMPS — Compressors IFC — Indoor (Evaporator) Fan Contactor NEC — National Electrical Code TB — Terminal Block Terminal Block Connection Splice Connection (Factory Supplied) Field Wiring Factory Wiring Fig. 10 — Power Wiring Connections UNIT CONNECTION BOARD INTEGRATED GAS UNIT CONTROLLER (IGC) LEGEND AHA CC TC TH — — — — Adjustable Heat Anticipator Cooling Compensator Thermostat-Cooling Thermostat-Heating Field Wiring Factory Wiring Fig. 11 — Low-Voltage Connections RACEWAY Fig. 12 — Field Control Wiring Raceway 10 Step 8 — Adjust Factory-Installed Options APOLLO CONTROL — The optional Apollo control is used to actively monitor all modes of operation as well as indoor (evaporator) fan status, filter status, and indoor-air quality. The Apollo control is designed to work with Carrier TEMP and VVTt systems. The thermostat must be wired to the Apollo control before starting the unit. Refer to the Apollo control installation instructions for information on installing the thermostat. See Fig. 13 for Apollo location. MANUAL OUTDOOR-AIR DAMPER — The outdoor-air hood and screen are attached to the basepan at the bottom of the unit for shipping. Assembly: 1. Determine quantity of ventilation required for building. Record amount for use in Step 8. 2. Remove filter access panel by raising panel and swinging panel outward. Panel is now disengaged from track and can be removed. No tools are required to remove the filter access panel. Remove outdoor-air opening panel. Save panels and screws. See Fig. 14. 3. Separate hood and screen from basepan by removing the screws and brackets securing them. Save all screws and discard brackets. 4. Replace outdoor air opening panel with screws saved from Step 2. 5. Place hood on front of outdoor-air opening panel. See Fig. 15 for hood details. Secure top of hood with the 6 screws removed in Step 3. See Fig. 16. 6. Remove and save 8 screws (4 on each side) from sides of the manual outdoor-air damper. 7. Align screw holes on hood with screw holes on side of manual outdoor-air damper. See Fig. 15 and 16. Secure hood with 8 screws from Step 6. 8. Adjust minimum position setting of the damper blade by adjusting the manual outdoor-air adjustment screws on the front of the damper blade. See Fig. 14. Slide blade vertically until it is in the appropriate position determined by Fig. 17. Tighten screws. WIRING TO THERMOSTAT APOLLO CONTROL OUTDOOR AIR OPENING PANEL Fig. 14 — Damper Panel with Manual Outdoor-Air Damper Installed CONTROL WIRING Fig. 15 — Outdoor-Air Hood Details HOOD NOT SHOWN) Fig. 13 — Apollo Control Factory-Installed in Typical Unit Fig. 16 — Damper with Hood Attached 11 7. 8. 9. Fig. 17 — Position Setting 10. 9. Remove and save screws currently on sides of hood. Insert screens. Secure screens to hood using the screws. See Fig. 16. 10. Replace filter access panel. Ensure filter access panel slides along the tracks and is securely engaged. 11. 12. OPTIONAL DURABLADE ECONOMIZER — The optional economizer hood assembly is packaged and shipped in the filter section. Damper blades and control boards are installed at the factory and the economizer is shipped in the vertical discharge position. NOTE: Horizontal discharge block-off plate is shipped with the air hood package. If unit is to be used for vertical discharge application, discard this plate. Assembly 1. Determine if ventilation air is required in building. If so, determine the minimum amount to be supplied by each unit and record quantity of ventilation air needed for use in Step 8. 2. Remove filter access panel by raising panel and swinging panel outward. Panel is now disengaged from track and can be removed. No tools are required to remove filter access panel. Remove outdoor-air opening panel. Save panels and screws. See Fig. 18. Remove optional economizer and outdoor-air damper hood package from filter section. 3. Assemble outdoor-air hood top and side plates as shown in Fig. 19. Install seal strips on hood top and sides. Put aside screen retainer and retainer screw for later assembly. Do not attach hood to unit at this time. 4. On 012 and 014 units, install vertical discharge blockoff plate over duct openings. See Fig. 20. 5. Slide economizer into unit and secure with screws. See Fig. 21. NOTE: Be sure to engage rear economizer flange under tabs in vertical return-air opening. 6. To convert to horizontal discharge application: a. Rotate the economizer 90 degrees until the economizer motor faces the condenser section (see Fig. 22). 13. 14. b. Rotate the barometric relief damper hinge 90 degrees. Barometric relief damper should open vertically to operate properly. c. Install horizontal discharge block-off plate over the opening on the access panel. (Block-off plate MUST be installed before installing hood assembly.) See Fig. 23. Insert economizer plug into economizer harness. Remove tape from barometric relief damper. See Fig. 21. If ventilation air is not required, proceed to Step 9. If ventilation air is required, determine the minimum position setting for required airflow. See Fig. 24. Adjust minimum position setting by adjusting the screws on the position setting bracket. See Fig. 25. Slide bracket until the top screw is in the position determined by Fig. 24. Tighten screws. Remove tape from outdoor-air thermostat (OAT). Fasten OAT to inside of hood using screws and speed clips provided. See Fig. 26. Make sure OAT terminals are positioned up. Replace outdoor-air opening panel using screws from Step 2. Replace filter access panel. Ensure the filter access panel slides along the tracks and is securely engaged. Fasten hood top and side plate assembly to outdoor-air opening panel with screws provided. Place knob supplied with economizer on OAT. See Fig. 26. Set for 3° F below indoor room thermostat setting. If accessory enthalpy control (EC) is used in place of OAT, see instructions shipped with EC for installation and adjustment. See Fig. 26. Connect OAT per Fig. 27. Slide outdoor-air inlet screens into screen track on hood side plate. While holding screens in place, fasten screen retainer to hood using screws provided. NOTE: Refer to Fig. 28 for Durablade economizer barometric relief damper characteristics. OUTDOOR-AIR OPENING PANEL FILTER ACCESS PANEL Fig. 18 — Access Panel Locations 12 ECONOMIZER CONTROL BOARD ECONOMIZER PLUG ECONOMIZER MOTOR TOP SCREW Fig. 21 — Durablade Economizer Installed in Unit ECONOMIZER CONTROL BOARD ECONOMIZER MOTOR Fig. 19 — Outdoor-Air Hood Details POSITION SETTING BRACKET Fig. 22 — Horizontal Durablade Economizer Installation (90 Degree Rotation) Fig. 20 — Vertical Discharge Block-Off Plate (Sizes 120,150 only) BLOCK-OFF PLATE Fig. 23 — Horizontal Discharge Block-Off Plate 13 Example: Given — Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . 0.1 in. wg Outdoor Airflow . . . . . . . . . . . . . . . . . . . . . . . . 1100 cfm Determine — Setting = 69 Fig. 24 — Durablade Economizer Damper Minimum Position Setting 9 8 7 6 5 4 3 2 1 0 C SO D TR REV. B 1 9 8 8 1 8 A B S 5 4 2 P1 T1 TR C 24VAC 2 TR1 1 3 mA MIN. AT 11 VDC B A ENTHALPY CONTROL 3 D CW–SETPOINTS–CCW RUSH AT 24VAC CONTACT RATINGS: 1.5A RUN, 3.5A IN °F CONTACTS SHOWN IN HIGH ENTHALPY OR UNPOWERED STATE OUTDOOR TEMP. % 90 H DAMPER U 70 CLOSED M I 60 DAMPER D OPEN I 30 T Y 10 50 55 60 65 70 75 80 85 REV. 1 P T MINIMUM 3 POSITION OPEN Fig. 25 — Durablade Economizer Minimum Position Damper Setting 97-3672 Fig. 26 — Outdoor-Air Thermostat/ Enthalpy Control Installation Fig. 27 — Wiring Connections for Outdoor-Air Thermostat 14 dampers should be fully closed. Turn the potentiometer gradually counterclockwise until the desired position is reached. c. Connect T and T1 to the 24 v power supply. d. After installation is complete, calculate the minimum airflow across the economizer. To calculate the minimum airflow, the following data is needed: total cfm (cfm3), temperature of the total cfm (T3), temperature of the return air (T1), and temperature of the entering outside air (T2). Cfm1 is the return air cfm, which will be the minimum airflow. Insert the data into the following equations: T1 (cfm1) + T2 (cfm2) = T3 cfm3 cfm2 = (cfm3 – cfm1) Therefore: T1 (cfm1) + T2 (cfm3 – cfm1) cfm3 = T3 Use this equation to determine cfm1, which is the minimum airflow across the economizer. (T3 – T2) cfm3 cfm1 = (T1 – T2) Fig. 28 — Durablade Economizer Barometric Relief Damper Characteristics OPTIONAL PARABLADE ECONOMIZER — The optional PARABLADE economizer hood assembly is packaged and shipped in the filter section. Damper blades and control boards are installed at the factory and the economizer is shipped in the vertical discharge position. NOTE: Horizontal discharge block-off plate is shipped with the air hood package. The PARABLADE economizer can only be used for vertical discharge applications. Discard this plate. Assembly 1. Determine if ventilation air is required in building. If so, determine the minimum amount to be supplied by each unit and record quantity of ventilation air needed for use in Step 7. 2. Remove filter access panel by raising panel and swinging panel outward. Panel is now disengaged from track and can be removed. No tools are required to remove filter access panel. Remove outdoor-air opening panel. See Fig. 18. Save panels and screws. Remove optional economizer so the outdoor-air damper hood package can be removed from the filter section. 3. Assemble outdoor-air hood top and side plates as shown in Fig. 19. Install seal strips on hood top and sides. Put aside screen retainer and retainer screw for later assembly. Do not attach hood to unit at this time. 4. On 012 and 014 units, install vertical discharge blockoff plate over duct openings. See Fig. 20. 5. Slide economizer into unit and secure with screws. See Fig. 29. NOTE: Be sure to engage rear economizer flange under tabs in vertical return-air opening. 6. Insert economizer plug into economizer harness. Remove tape from barometric relief damper. See Fig. 29. 7. If ventilation air is not required, proceed to Step 8. If ventilation air is required, perform the following: a. Make sure the factory-installed jumper is in place across terminals P and P1 on the economizer logic module. T and T1 should be disconnected during adjustment. b. The 2 potentiometers with slots for adjustment are located on the face of the economizer logic module. Turn the lower potentiometer fully clockwise. The 8. 9. 10. 11. If cfm1 does not match the desired minimum airflow from Step 1, re-adjust the minimum position setting screw. Determine the enthalpy changeover set point from Fig. 30. The enthalpy changeover set point should be set to return the outdoor air damper to the minimum position when enthalpy rises above the set point. The settings are A, B, C, and D. Set the enthalpy changeover per the setting in Fig. 30. Replace outdoor-air opening panel using screws from Step 2. Replace filter access panel. Ensure the filter access panel slides along the tracks and is securely engaged. See Fig. 31. Fasten hood top and side plate assembly (Fig. 32) to outdoor-air opening panel with screws provided. Slide outdoor-air inlet screens into screen track on hood side plate. While holding screens in place, fasten screenretainer to hood using screws provided. See Fig. 33. ECONOMIZER CONTROL MODULE/DAMPER ACTUATOR WIRING HARNESS ENTHALPY SENSOR BAROMETRIC RELIEF DAMPER Fig. 29 — PARABLADE Economizer Installed in Unit 15 CONTROL CURVE A B C D CONTROL POINT F (C) (APPROX) AT 50% RH 73 [23] 70 [21] 67 [19] 63 [17] Fig. 33 — Filter Installed on Outdoor-Air Hood Step 9 — Adjust Evaporator-Fan Speed — Adjust evaporator-fan speed to meet jobsite conditions. Table 3 shows fan rpm at motor pulley settings, Table 4 shows motor efficiencies and Table 5 gives accessory static pressure drops. Table 6 shows motor performance. Refer to Tables 7-14 to determine fan speed settings. Fan motor pulleys are factory set for speed shown in Table 1. To change fan speed: 1. Shut off unit power supply. 2. Loosen belt by loosening fan motor mounting plate nuts (see Fig. 34 and 35). 3. Loosen movable pulley flange setscrew (see Fig. 36). 4. Screw movable flange toward fixed flange to increase speed and away from fixed flange to decrease speed. Increasing fan speed increases load on motor. Do not exceed maximum speed specified in Table 1. 5. Set movable flange at nearest keyway of pulley hub and tighten setscrew (see Table 1 for speed change for each full turn of pulley flange). To align fan and motor pulleys: 1. Loosen fan pulley setscrews. 2. Slide fan pulley along fan shaft. 3. Make angular alignment by loosening motor from mounting plate. To adjust belt tension (see Fig. 34 and 35): 1. Loosen fan motor mounting plate nuts. 2. Units 008,009 — Slide motor mounting plate away from fan scroll for proper belt tension (1⁄2-in. deflection with one finger) and tighten mounting nuts (see Fig. 34). Units 012,014 — Slide motor mounting plate downward to tighten belt tension. Secure motor mounting plate nuts. See Fig. 35. 3. Adjust bolt and nut on mounting plate to secure motor in fixed position. RH — Relative Humidity Fig. 30 — Enthalpy Settings for PARABLADE Economizer Fig. 31 — Panels Reinstalled on Unit Fig. 32 — Outdoor-Air Hood Installed on Unit 16 MOTOR MOUNTING PLATE NUTS Fig. 34 — Typical Belt-Drive Motor Mounting for Sizes 008,009 Fig. 36 — Evaporator-Fan Pulley Adjustment Fig. 35 — Typical Belt-Drive Motor Mounting for Sizes 012,014 Table 3 — Fan Rpm at Motor Pulley Settings* UNIT 48TJ 008† 008** 009† 012† 012†† 014† 014†† 0 840 935 935 935 1085 1080 1260 ⁄ 815 910 910 910 1060 1060 1220 12 1 790 885 885 885 1035 1035 1185 11⁄2 765 860 860 860 1010 1015 1155 MOTOR PULLEY TURNS 2 21⁄2 3 740 715 690 835 810 785 835 810 785 835 810 785 985 960 935 990 970 950 1130 1100 1075 *Approximate rpm shown. †Indicates standard motor and drive. **Indicates alternate drive. ††Indicates alternate motor and drive. 17 OPEN 31⁄2 665 760 760 760 910 925 1045 4 640 735 735 735 885 905 1015 41⁄2 615 710 710 710 860 880 990 5 590 685 685 685 835 860 960 51⁄2 — — — — — — 930 6 — — — — — — 900 Table 4 — Evaporator-Fan Motor Efficiency MOTOR 48TJD/TJE/TJF008,009 48TJD/TJE/TJF012 (Std) 48TJD/TJE/TJF012 (Alt) 48TJD/TJE014 (Std) 48TJD/TJE014 (Alt) EFFICIENCY (%) 80 80 83 85 87 NOTE: Convert watts to bhp using the following formula: watts input x motor efficiency bhp = 746 Table 5 — Economizer Static Pressure Drop (in. wg) UNIT 48TJ Durablade Economizer PARABLADE Economizer 2200 .02 .21 2500 .02 .25 3000 .03 .35 3500 .04 .49 CFM 4000 .05 .61 4500 .06 — 5000 .07 — 5500 .08 — 6000 .09 — Table 6 — Motor Data UNIT 48TJ EVAPORATORFAN MOTOR MAXIMUM CONTINUOUS BHP* MAXIMUM OPERATING WATTS* 008 Std 2.40 2120 009 Std 2.40 2120 Std 2.40 2120 Alt 2.90 2615 Std 4.20 3775 Alt 5.25 4400 012 014 UNIT VOLTAGE MAXIMUM AMP DRAW 208/230 460 575 208/230 460 575 208/230 460 575 208/230 460 575 208/230 460 575 208/230 460 575 6.1 2.7 2.7 6.1 2.7 2.7 6.1 2.7 2.7 7.9 3.6 3.6 11.1 5.0 5.0 15.0 7.4 7.4 LEGEND Bhp — Brake Horsepower *Extensive motor and electrical testing on these units ensures that the full horsepower and watts range of the motors can be utilized with confidence. Using your fan motors up to the ratings shown in this table will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. 18 Table 7 — Fan Performance, 48TJ008 — Vertical Discharge Units AIRFLOW (Cfm) 2200 2250 2300 2400 2500 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 0.2 Rpm Bhp 0.4 Rpm Bhp EXTERNAL STATIC PRESSURE (in. wg) 0.6 0.8 1.0 1.2 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1.4 Rpm Bhp 1.6 Rpm Bhp 506 514 521 536 551 559 567 582 598 614 630 646 662 679 695 712 729 745 754 586 593 600 613 626 634 641 655 670 684 699 714 729 744 759 774 790 805 813 656 662 668 680 693 700 706 719 732 745 759 773 787 801 816 830 845 860 868 898 902 905 910 912 915 918 927 938 949 961 972 983 995 1007 — — — — 935 939 943 952 963 968 973 976 983 993 1003 1015 1026 — — — — — — 0.52 0.55 0.57 0.63 0.69 0.72 0.75 0.83 0.90 0.98 1.07 1.16 1.26 1.36 1.47 1.59 1.71 1.84 1.91 0.72 0.76 0.79 0.85 0.93 0.97 1.00 1.08 1.17 1.25 1.35 1.45 1.55 1.66 1.78 1.90 2.03 2.17 2.24 0.95 0.99 1.02 1.09 1.17 1.21 1.25 1.34 1.43 1.53 1.63 1.74 1.86 1.98 2.10 2.23 2.37 2.52 2.59 718 724 730 741 753 759 764 776 789 802 815 828 841 854 867 881 895 909 917 1.18 1.22 1.26 1.34 1.43 1.48 1.52 1.61 1.71 1.81 1.92 2.04 2.16 2.29 2.42 2.56 2.71 2.87 2.95 LEGEND 1.43 1.78 1.50 1.59 1.69 1.74 1.79 1.89 2.00 2.11 2.23 2.35 2.48 2.61 2.75 2.90 3.05 3.22 3.30 838 841 843 849 859 864 869 880 892 903 915 926 938 950 963 976 988 — — 1.78 1.81 1.83 1.88 1.96 2.01 2.06 2.17 2.29 2.42 2.54 2.67 2.81 2.95 3.10 3.25 3.41 — — 2.21 2.25 2.28 2.31 2.31 2.34 2.37 2.47 2.58 2.71 2.85 3.00 3.14 3.30 3.45 — — — — 2.58 2.60 2.62 2.74 2.81 2.81 2.81 2.84 2.92 3.03 3.17 3.32 3.47 — — — — — — 5. Values include losses for filters, unit casing, and wet coils. 6. Maximum continuous bhp is 2.4. Extensive motor and electrical testing on these units ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the ratings shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. 7. Use of a field-supplied motor may affect wire sizing. Contact your Carrier representative to verify. 8. Interpolation is permissible. Do not extrapolate. Bhp — Brake Horsepower Input to Fan NOTES: 1. Boldface indicates field-supplied drive required. (See Note 4.) 2. 776 781 786 796 808 814 819 831 842 854 866 878 891 904 917 930 943 956 963 indicates alternate drive required. 3. indicates field-supplied motor and drive required. 4. Standard drive range is 590 to 840 rpm. Alternate drive range is 685 to 935 rpm. All other rpms require a field-supplied drive. Table 8 — Fan Performance, 48TJ009 — Vertical Discharge Units AIRFLOW (Cfm) 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 3800 3900 4000 4100 4200 4250 4300 0.2 Rpm Bhp 559 0.72 567 0.75 582 0.83 598 0.90 614 0.98 630 1.07 646 1.16 662 1.26 679 1.36 695 1.47 712 1.59 729 1.71 745 1.84 754 1.91 762 1.98 779 2.12 796 2.27 813 2.42 830 2.59 839 2.68 847 2.76 0.4 Rpm Bhp 634 0.97 641 1.00 655 1.08 670 1.17 684 1.25 690 1.35 714 1.45 729 1.55 744 1.66 759 1.78 774 1.90 790 2.03 805 2.17 813 2.24 821 2.31 836 2.46 852 2.61 868 2.78 884 2.95 890 3.04 900 3.13 EXTERNAL STATIC PRESSURE (in. 0.6 0.8 1.0 Rpm Bhp Rpm Bhp Rpm Bhp 700 1.21 759 1.48 814 1.74 706 1.25 764 1.52 819 1.79 719 1.34 776 1.61 831 1.89 732 1.43 789 1.71 842 2.00 745 1.53 802 1.81 854 2.11 759 1.63 815 1.92 866 2.23 773 1.74 828 2.04 878 2.35 787 1.86 841 2.16 891 2.48 801 1.98 854 2.29 904 2.61 816 2.10 867 2.42 917 2.75 830 2.23 881 2.56 930 2.90 845 2.37 895 2.71 943 3.05 860 2.52 909 2.87 956 3.22 868 2.59 917 2.95 963 3.30 875 2.66 924 3.03 970 3.38 890 2.82 938 3.19 — — 905 2.98 953 3.37 — — 920 3.15 — — — — 935 3.33 — — — — — — — — — — — — — — — — LEGEND Bhp — Brake Horsepower Input to Fan NOTES: 1. Boldface indicates field-supplied drive required. (See Note 3.) wg) 1.2 Rpm Bhp 864 2.01 869 2.06 880 2.17 892 2.29 903 2.42 915 2.54 926 2.67 938 2.81 950 2.95 963 3.10 976 3.25 988 3.41 — — — — — — — — — — — — — — — — — — 1.4 Rpm Bhp 915 2.34 918 2.37 927 2.47 938 2.58 949 2.71 961 2.85 972 3.00 983 3.14 995 3.30 1007 3.45 — — — — — — — — — — — — — — — — — — — — — — 1.6 Rpm Bhp 968 2.81 973 2.81 976 2.84 983 2.92 993 3.03 1003 3.17 1016 3.32 1026 3.47 — — — — — — — — — — — — — — — — — — — — — — — — — — 5. Maximum continuous bhp is 2.4. Extensive motor and electrical testing on these units ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the ratings shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. 6. Use of a field-supplied motor may affect wire sizing. Contact your Carrier representative to verify. 7. Interpolation is permissible. Do not extrapolate. 2. indicates field-supplied motor and drive required. 3. Standard drive range is 685 to 935 rpm. All other rpms require a field-supplied drive. 4. Values include losses for filters, unit casing, and wet coils. 19 Table 9 — Fan Performance, 48TJ012 — Vertical Discharge Units AIRFLOW (Cfm) 3000 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 EXTERNAL STATIC PRESSURE (in. wg) 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 592 607 622 638 653 669 684 700 715 731 747 763 778 794 810 826 842 858 874 890 906 0.76 0.83 0.90 0.98 1.06 1.15 1.24 1.33 1.43 1.54 1.64 1.76 1.88 2.00 2.13 2.27 2.41 2.55 2.70 2.86 3.03 661 676 690 705 719 733 747 760 774 787 801 816 831 846 861 876 892 907 922 938 953 0.93 1.01 1.09 1.17 1.26 1.35 1.44 1.54 1.64 1.74 1.85 1.97 2.10 2.23 2.37 2.52 2.67 2.83 2.99 3.16 3.33 722 734 746 759 772 786 800 814 828 843 857 872 886 900 913 927 940 954 968 — — 1.09 779 1.17 791 1.25 803 1.33 815 1.43 826 1.53 838 1.64 850 1.75 863 1.86 875 1.98 888 2.10 902 2.23 916 2.36 929 2.50 943 2.64 958 2.78 973 2.92 987 3.08 1002 3.24 — — — — — 1.26 829 1.34 840 1.43 852 1.52 864 1.62 876 1.72 888 1.82 900 1.92 912 2.04 924 2.16 936 2.30 948 2.44 960 2.58 972 2.73 985 2.89 999 3.04 1012 3.21 — 3.38 — — — — — — — 1.42 1.51 1.60 1.70 1.81 1.91 2.03 2.14 2.26 2.38 2.51 2.64 2.78 2.93 3.09 3.26 — — — — — LEGEND Bhp — Brake Horsepower Input to Fan NOTES: 1. Boldface indicates field-supplied drive required. (See Note 4.) 2. 880 890 900 910 921 933 945 957 969 981 993 1005 1016 1028 1040 — — — — — — 1.58 1.68 1.77 1.88 1.98 2.10 2.22 2.34 2.47 2.60 2.74 2.88 3.03 3.17 3.32 — — — — — — 924 935 946 957 967 976 986 998 1010 1022 1034 1046 1058 — — — — — — — — 1.73 1.84 1.95 2.06 2.17 2.29 2.41 2.54 2.67 2.81 2.96 3.11 3.26 — — — — — — — — 970 977 987 998 1009 1020 1030 1039 1049 1060 1072 1084 — — — — — — — — — 1.89 2.00 2.11 2.23 2.35 2.48 2.61 2.74 2.87 3.02 3.17 3.32 — — — — — — — — — 1019 1026 1029 1037 1047 1058 1069 1081 1091 1100 1110 — — — — — — — — — — 2.00 2.17 2.28 2.40 2.53 2.66 2.80 2.94 3.08 3.23 3.38 — — — — — — — — — — 1066 1070 1075 1082 1087 1095 1106 1117 1128 — — — — — — — — — — — — 2.30 2.44 2.51 2.58 2.70 2.84 2.98 3.13 3.29 — — — — — — — — — — — — 5. Values include losses for filters, unit casing, and wet coils. 6. Maximum continuous bhp is 2.4 for the standard motor and 2.9 for the alternate motor. Extensive motor and electrical testing on these units ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the ratings shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. 7. Use of a field-supplied motor may affect wire sizing. Contact your Carrier representative to verify. 8. Interpolation is permissible. Do not extrapolate. indicates alternate motor and/or drive required. 3. indicates field-supplied motor and drive required. 4. Standard drive range is 685 to 935 rpm. Alternate drive range is 835 to 1085 rpm. All other rpms require a field-supplied drive. Table 10 — Fan Performance, 48TJ014 — Vertical Discharge Units AIRFLOW (Cfm) 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 5100 5200 5300 5400 5500 5600 5700 5800 5900 6000 6100 6200 0.2 Rpm Bhp 729 1.36 745 1.46 761 1.56 777 1.67 793 1.79 810 1.91 826 2.04 842 2.17 859 2.31 876 2.45 892 2.60 909 2.77 926 2.93 942 3.11 959 3.29 976 3.47 993 3.67 1010 3.87 1027 4.07 1043 4.29 1060 4.51 1077 4.74 1094 4.98 1111 5.22 1128 5.48 1145 5.74 0.4 Rpm Bhp 790 1.58 805 1.69 820 1.80 836 1.92 851 2.05 867 2.18 883 2.32 898 2.46 914 2.60 930 2.76 945 2.91 961 3.07 977 3.24 993 3.41 1009 3.60 1025 3.78 1041 3.98 1057 4.18 1073 4.39 1090 4.61 1106 4.83 1122 5.07 1139 5.31 1155 5.55 — — — — 0.6 Rpm Bhp 847 1.79 861 1.89 875 2.01 889 2.14 904 2.27 918 2.41 933 2.55 948 2.70 962 2.85 977 3.01 992 3.18 1008 3.36 1024 3.54 1039 3.73 1055 3.92 1071 4.12 1086 4.33 1102 4.54 1118 4.76 1133 4.99 1149 5.22 1165 5.45 1181 5.70 — — — — — — EXTERNAL STATIC 0.8 1.0 Rpm Bhp Rpm Bhp 902 2.06 955 2.29 915 2.17 967 2.41 928 2.29 979 2.55 941 2.40 991 2.68 955 2.52 1004 2.82 968 2.65 1017 2.96 982 2.79 1030 3.11 996 2.93 1043 3.25 1010 3.09 1056 3.40 1024 3.26 1070 3.55 1039 3.43 1083 3.71 1053 3.61 1097 3.88 1068 3.80 1111 4.06 1080 3.99 1125 4.25 1097 4.19 1139 4.46 1112 4.40 1153 4.67 1127 4.61 1168 4.90 1142 4.84 1182 5.13 1157 5.07 1197 5.36 1173 5.31 1211 5.61 1189 5.55 — — — — — — — — — — — — — — — — — — — — — — LEGEND Bhp — Brake Horsepower Input to Fan NOTES: 1. Boldface indicates field-supplied drive required. (See Note 4.) 2. PRESSURE 1.2 Rpm Bhp 1008 2.55 1019 2.67 1029 2.80 1040 2.94 1052 3.08 1064 3.23 1076 3.40 1088 3.56 1101 3.73 1114 3.90 1126 4.07 1140 4.25 1153 4.41 1166 4.59 1180 4.78 1194 4.98 1208 5.19 1221 5.41 1235 5.64 — — — — — — — — — — — — — — (in. wg) 1.4 Rpm Bhp 1060 2.80 1070 2.94 1079 3.07 1089 3.22 1100 3.36 1110 3.51 1121 3.67 1133 3.84 1144 4.00 1157 4.19 1169 4.38 1181 4.58 1194 4.77 1207 4.97 1220 5.18 1233 5.38 1246 5.58 — — — — — — — — — — — — — — — — — — 1.6 Rpm Bhp 1108 3.05 1118 3.19 1128 3.34 1137 3.49 1147 3.65 1157 3.81 1167 3.97 1178 4.14 1188 4.31 1199 4.49 1210 4.68 1222 4.87 1234 5.09 1247 5.30 1259 5.52 1272 5.74 — — — — — — — — — — — — — — — — — — — — 1.8 Rpm Bhp 1152 3.27 1163 3.44 1173 3.60 1183 3.76 1193 3,93 1202 4.09 1212 4.27 1222 4.44 1232 4.62 1242 4.81 1252 5.00 1263 5.20 1274 5.40 1286 5.62 — — — — — — — — — — — — — — — — — — — — — — — — 2.0 Rpm Bhp 1190 3.46 1203 3.65 1214 3.83 1225 4.00 1236 4.19 1245 4.38 1255 4.56 1265 4.74 1274 4.93 1284 5.13 1294 5.33 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 5. Values include losses for filters, unit casing, and wet coils. 6. Maximum continuous bhp is 4.2 for the standard motor and 5.25 for the alternate motor. Extensive motor and electrical testing on these units ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the ratings shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. 7. Use of a field-supplied motor may affect wire sizing. Contact your Carrier representative to verify. 8. Interpolation is permissible. Do not extrapolate. indicates alternate motor and/or drive required. 3. indicates field-supplied motor and drive required. 4. Standard drive range is 860 to 1080 rpm. Alternate drive range is 900 to 1260 rpm. All other rpms require a field-supplied drive. 20 Table 11 — Fan Performance, 48TJ008 — Horizontal Discharge Units AIRFLOW (Cfm) 2200 2250 2300 2400 2500 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 0.2 Rpm Bhp 0.4 Rpm Bhp 0.6 Rpm Bhp 499 507 513 528 542 550 557 573 588 604 620 636 652 668 684 701 717 733 742 580 586 592 606 619 627 634 648 662 676 690 704 718 732 747 762 777 792 800 652 658 663 674 686 692 698 711 723 737 750 764 778 793 807 821 835 849 856 0.50 0.53 0.55 0.60 0.66 0.69 0.72 0.79 0.86 0.94 1.02 1.11 1.21 1.31 1.41 1.53 1.65 1.77 1.84 0.70 0.73 0.76 0.83 0.90 0.94 0.97 1.05 1.13 1.21 1.30 1.39 1.49 1.59 1.70 1.82 1.94 2.07 2.14 0.94 0.97 1.00 1.06 1.13 1.17 1.21 1.29 1.38 1.48 1.58 1.69 1.80 1.92 2.04 2.16 2.29 2.42 2.49 EXTERNAL STATIC PRESSURE (in. wg) 0.8 0.9 1.0 1.2 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 717 722 727 738 748 754 759 770 782 794 806 818 831 844 857 871 885 899 907 1.17 1.22 1.26 1.34 1.41 1.45 1.49 1.58 1.66 1.76 1.86 1.97 2.09 2.21 2.35 2.48 2.63 2.78 2.86 748 752 756 766 777 783 787 798 809 821 832 844 856 869 882 895 908 922 929 LEGEND 779 783 786 795 806 812 816 827 837 848 849 870 882 894 907 919 932 945 952 1.43 1.46 1.49 1.58 1.68 1.74 1.79 1.88 1.98 2.08 2.18 2.29 2.40 2.53 2.66 2.80 2.95 3.11 3.20 839 843 846 853 859 864 868 878 889 900 910 920 931 942 954 966 978 990 997 1.78 1.81 1.84 1.88 1.94 1.99 2.04 2.16 2.29 2.41 2.52 2.64 2.76 2.89 3.02 3.15 3.30 3.45 3.54 1.6 Rpm Bhp 905 908 910 912 919 920 921 928 937 947 958 968 979 989 1000 1011 1022 1034 1040 951 955 959 967 971 974 976 983 986 993 1002 1012 1023 1034 1044 1054 1065 1076 1082 2.21 2.25 2.25 2.31 2.37 2.39 2.41 2.45 2.57 2.70 2.85 2.99 3.13 3.26 3.40 3.55 3.69 3.84 3.93 2.57 2.59 2.61 2.68 2.73 2.76 2.78 2.88 2.91 3.01 3.15 3.30 3.47 3.63 3.79 3.94 4.10 4.26 5.27 5. Values include losses for filters, unit casing, and wet coils. 6. Maximum continuous bhp is 2.4. Extensive motor and electrical testing on these units ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the ratings shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. 7. Use of a field-supplied motor may affect wire sizing. Contact your Carrier representative to verify. 8. Interpolation is permissible. Do not extrapolate. Bhp — Brake Horsepower Input to Fan NOTES: 1. Boldface indicates field-supplied drive required. (See Note 4.) 2. 1.30 1.34 1.38 1.46 1.55 1.60 1.64 1.73 1.82 1.92 2.02 2.13 2.25 2.37 2.51 2.64 2.79 2.95 3.03 1.4 Rpm Bhp indicates alternate drive required. 3. indicates field-supplied motor and drive required. 4. Standard drive range is 590 to 840 rpm. Alternate drive range is 685 to 935 rpm. All other rpms require a field-supplied drive. Table 12 — Fan Performance, 48TJ009 — Horizontal Discharge Units AIRFLOW (Cfm) 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 3800 3900 4000 4100 4200 4250 4300 0.2 Rpm Bhp 550 0.69 557 0.72 573 0.79 588 0.86 604 0.94 620 1.02 636 1.11 652 1.21 668 1.31 684 1.41 701 1.53 717 1.65 733 1.77 742 1.84 750 1.90 767 2.04 783 2.18 800 2.34 817 2.49 826 2.58 834 2.66 0.4 Rpm Bhp 627 0.94 634 0.97 648 1.05 662 1.13 676 1.21 690 1.30 704 1.39 718 1.49 732 1.59 747 1.70 762 1.82 777 1.94 792 2.07 800 2.14 807 2.21 822 2.35 838 2.50 854 2.66 869 2.82 877 2.91 885 3.00 0.6 Rpm Bhp 692 1.17 698 1.21 711 1.29 723 1.38 737 1.48 750 1.58 764 1.69 778 1.80 793 1.92 807 2.04 821 2.16 835 2.29 849 2.42 856 2.49 863 2.56 877 2.71 891 2.86 905 3.02 920 3.19 928 3.28 935 3.37 EXTERNAL STATIC PRESSURE (in. wg) 0.8 0.9 1.0 Rpm Bhp Rpm Bhp Rpm Bhp 754 1.45 783 1.60 812 1.74 759 1.49 787 1.64 816 1.79 770 1.58 798 1.73 827 1.88 782 1.66 809 1.82 837 1.98 794 1.76 821 1.92 848 2.08 806 1.86 832 2.02 849 2.18 818 1.97 844 2.13 870 2.29 831 2.09 856 2.25 882 2.40 844 2.21 869 2.37 894 2.53 857 2.35 882 2.51 907 2.66 871 2.48 895 2.64 919 2.80 885 2.63 908 2.79 932 2.95 899 2.78 922 2.95 945 3.11 907 2.86 929 3.03 952 3.20 914 2.93 936 3.11 958 3.28 928 3.09 950 3.27 972 3.45 942 3.26 964 3.45 986 3.63 956 2.43 978 3.62 1000 3.81 970 3.60 992 3.80 1015 4.00 977 3.69 999 3.90 1022 4.10 984 3.78 1006 3.99 1029 4.20 LEGEND 1.2 Rpm Bhp 864 1.99 868 2.04 878 2.16 889 2.29 900 2.41 910 2.52 920 2.64 931 2.76 942 2.89 954 3.02 966 3.15 978 3.30 990 3.45 997 3.54 1003 3.62 1015 3.80 1028 3.99 1042 4.18 1055 4.38 1062 4.49 1069 4.59 1.4 Rpm Bhp 920 2.39 921 2.41 928 2.45 937 2.57 947 2.70 958 2.85 968 2.99 979 3.13 989 3.26 1000 3.40 1011 3.55 1022 3.69 1034 3.84 1040 3.93 1045 4.01 1057 4.18 1070 4.36 1082 4.56 1095 4.76 1102 4.87 1108 4.98 1.6 Rpm Bhp 974 2.76 976 2.78 983 2.88 986 2.91 993 3.01 1002 3.15 1012 3.30 1023 3.47 1034 3.63 1044 3.79 1054 3.94 1065 4.10 1076 4.26 1082 5.27 1087 4.43 1098 4.60 1110 4.78 1122 4.97 1134 5.16 1140 5.27 1147 5.38 5. Maximum continuous bhp is 2.4. Extensive motor and electrical testing on these units ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the ratings shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. 6. Use of a field-supplied motor may affect wire sizing. Contact your Carrier representative to verify. 7. Interpolation is permissible. Do not extrapolate. Bhp — Brake Horsepower Input to Fan NOTES: 1. Boldface indicates field-supplied drive required. (See Note 3.) 2. indicates field-supplied motor and drive required. 3. Standard drive range is 685 to 935 rpm. All other rpms require a field-supplied drive. 4. Values include losses for filters, unit casing, and wet coils. 21 Table 13 — Fan Performance, 48TJ012 — Horizontal Discharge Units AIRFLOW (Cfm) 3000 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 EXTERNAL STATIC PRESSURE (in. wg) 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 552 565 578 591 605 619 633 648 662 677 692 707 722 737 752 768 783 799 814 — — 0.68 0.74 0.81 0.88 0.96 1.04 1.13 1.23 1.33 1.44 1.55 1.67 1.80 1.94 2.08 2.24 2.40 2.56 2.74 — — 632 644 656 668 680 691 703 714 726 738 750 762 775 787 800 814 827 841 855 868 883 0.87 0.93 1.00 1.08 1.16 1.23 1.31 1.39 1.51 1.61 1.73 1.84 1.97 2.09 2.21 2.35 2.50 2.64 2.80 2.90 3.10 701 711 723 734 745 755 766 777 789 801 813 825 837 848 860 871 883 894 906 918 931 1.05 1.12 1.20 1.28 1.36 1.44 1.52 1.61 1.72 1.82 1.94 2.05 2.16 2.27 2.39 2.51 2.64 2.77 2.91 3.05 3.21 761 772 782 793 803 813 824 835 846 857 868 878 889 900 912 924 937 949 961 972 — 1.22 1.31 1.39 1.47 1.56 1.65 1.74 1.85 1.95 2.06 2.17 2.28 2.40 2.52 2.66 2.80 2.95 3.10 3.26 3.40 — 816 825 835 845 856 867 877 887 897 908 918 929 941 952 962 973 983 994 — — — 1.36 871 1.54 1.45 879 1.63 1.55 887 1.71 1.65 895 1.80 1.75 904 1.91 1.86 914 2.03 1.97 924 2.15 2.07 935 2.28 2.18 946 2.40 2.29 956 2.53 2.40 967 2.66 2.53 977 2.78 2.66 987 2.91 2.80 999 3.04 2.93 1008 3.19 3.07 1019 3.34 3.21 — — 3.36 — — — — — — — — — — — LEGEND Bhp — Brake Horsepower Input to Fan NOTES: 1. Boldface indicates field-supplied drive required. (See Note 4.) 2. 918 928 937 946 953 961 970 980 989 1000 1010 1021 1032 1042 — — — — — — — 1.67 1.78 1.90 2.00 2.10 2.20 2.32 2.45 2.58 2.73 2.87 3.02 3.17 3.32 — — — — — — — 967 973 981 991 1000 1009 1017 1024 1033 1042 1052 1062 1072 — — — — — — — — 1.89 1.94 2.04 2.16 2.29 2.41 2.53 2.64 2.76 2.91 3.06 3.22 3.38 — — — — — — — — 1010 1018 1026 1032 1041 1051 1061 1069 1077 1085 1093 1102 — — — — — — — — — 2.09 2.17 2.26 2.32 2.44 2.57 2.72 2.87 2.99 3.12 3.24 3.41 — — — — — — — — — 1063 1070 1075 1080 1083 1090 1099 1109 1118 1127 — — — — — — — — — — — 2.46 2.51 2.57 2.64 2.65 2.74 2.88 3.03 3.20 3.36 — — — — — — — — — — — 5. Values include losses for filters, unit casing, and wet coils. 6. Maximum continuous bhp is 2.4 for the standard motor and 2.9 for the alternate motor. Extensive motor and electrical testing on these units ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the ratings shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. 7. Use of a field-supplied motor may affect wire sizing. Contact your Carrier representative to verify. 8. Interpolation is permissible. Do not extrapolate. indicates alternate motor and/or drive required. 3. indicates field-supplied motor and drive required. 4. Standard drive range is 685 to 935 rpm. Alternate drive range is 835 to 1085 rpm. All other rpms require a field-supplied drive. Table 14 — Fan Performance, 48TJ014 — Horizontal Discharge Units AIRFLOW (Cfm) 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 5100 5200 5300 5400 5500 5600 5700 5800 5900 6000 6100 6200 0.2 Rpm Bhp 677 1.20 691 1.28 705 1.37 720 1.47 734 1.56 749 1.66 764 1.77 779 1.88 793 1.99 808 2.11 822 2.24 837 2.37 852 2.51 867 2.65 882 2.79 896 2.95 911 3.11 926 3.27 940 3.44 955 3.62 970 3.80 985 3.99 1000 4.18 1015 4.39 1030 4.59 1046 4.81 0.4 Rpm Bhp 748 1.43 761 1.52 773 1.62 786 1.71 800 1.82 813 1.92 826 2.04 840 2.16 854 2.28 868 2.42 882 2.56 896 2.71 910 2.86 924 3.01 938 3.17 952 3.33 967 3.50 981 3.68 995 3.86 1010 4.04 1024 4.23 1039 4.42 1053 4.62 1068 4.83 1083 5.04 1097 5.26 0.6 Rpm Bhp 810 1.65 822 1.75 834 1.86 847 1.97 860 2.09 873 2.21 886 2.33 899 2.46 912 2.59 925 2.73 937 2.86 950 3.00 963 3.15 977 3.30 990 3.46 1003 3.63 1017 3.80 1030 3.98 1044 4.17 1058 4.38 1072 4.59 1086 4.80 1100 5.02 1114 5.25 1128 5.48 1142 5.71 EXTERNAL STATIC 0.8 1.0 Rpm Bhp Rpm Bhp 869 1.89 928 2.17 880 1.98 937 2.28 891 2.08 947 2.39 902 2.19 957 2.50 914 2.31 967 2.60 926 2.44 978 2.71 938 2.57 989 2.83 951 2.71 1000 2.96 963 2.86 1012 3.09 975 3.00 1024 3.25 988 3.16 1036 3.42 1001 3.32 1048 3.59 1014 3.48 1060 3.76 1027 3.65 1073 3.94 1040 3.82 1085 4.12 1053 4.00 1098 4.30 1066 4.18 1111 4.50 1079 4.35 1124 4.70 1092 4.54 1137 4.91 1105 4.73 1150 5.12 1118 4.93 1163 5.34 1131 5.14 1176 5.56 1144 5.36 — — 1158 5.58 — — — — — — — — — — LEGEND (in. wg) 1.4 Rpm Bhp 1036 2.68 1046 2.81 1055 2.94 1064 3.07 1072 3.20 1081 3.34 1090 3.48 1100 3.63 1109 3.78 1119 3.93 1129 4.09 1139 4.24 1150 4.38 1161 4.54 1172 4.71 1183 4.91 1194 5.08 1206 5.29 1218 5.52 1230 5.75 — — — — — — — — — — — — 1.6 Rpm Bhp 1080 2.90 1092 3.05 1102 3.20 1112 3.34 1121 3.49 1130 3.64 1139 3.79 1148 3.94 1157 4.09 1166 4.26 1175 4.43 1185 4.60 1194 4.77 1204 4.95 1214 5.13 1225 5.29 1236 5.47 1247 5.65 — — — — — — — — — — — — — — — — 1.8 Rpm Bhp 1114 3.07 1129 3.25 1143 3.42 1155 3.59 1165 3.76 1175 3.92 1185 4.08 1194 4.25 1203 4.42 1212 4.58 1221 4.76 1230 4.93 1239 5.12 1248 5.31 1257 5.51 1267 5.70 — — — — — — — — — — — — — — — — — — — — 2.0 Rpm Bhp 1135 3.17 1156 3.39 1174 3.59 1190 3.80 1203 3.99 1215 4.18 1226 4.36 1236 4.54 1246 4.72 1255 4.91 1264 5.09 1273 5.28 1282 5.47 1291 5.66 — — — — — — — — — — — — — — — — — — — — — — — — 5. Values include losses for filters, unit casing, and wet coils. 6. Maximum continuous bhp is 4.2 for the standard motor and 5.25 for the alternate motor. Extensive motor and electrical testing on these units ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the ratings shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. 7. Use of a field-supplied motor may affect wire sizing. Contact your Carrier representative to verify. 8. Interpolation is permissible. Do not extrapolate. Bhp — Brake Horsepower Input to Fan NOTES: 1. Boldface indicates field-supplied drive required. (See Note 4.) 2. PRESSURE 1.2 Rpm Bhp 984 2.43 993 2.55 1002 2.66 1011 2.79 1021 2.91 1030 3.04 1040 3.18 1050 3.31 1061 3.43 1071 3.56 1082 3.70 1093 3.86 1105 4.02 1117 4.20 1129 4.40 1141 4.60 1153 4.80 1166 5.01 1178 5.22 1190 5.44 1203 5.67 — — — — — — — — — — indicates alternate motor and/or drive required. 3. indicates field-supplied motor and drive required. 4. Standard drive range is 860 to 1080 rpm. Alternate drive range is 900 to 1260 rpm. All other rpms require a field-supplied drive. 22 START-UP Main Burners — Main burners are factory set and should Outdoor-Air Inlet Screens — Outdoor-air inlet screens must be in place before operating unit. require no adjustment. TO CHECK ignition of main burners and heating controls, move thermostat set point above room temperature and verify that the burners light and evaporator fan is energized. After ensuring that the unit continues to heat the building, lower the thermostat setting below the room temperature and verify that the burners and evaporator fan turn off (fan will turn off only if fan selector switch is in the AUTO. position). Refer to Table 15 for the correct orifice to use at high altitudes. NOTE: Upon a call for heat, the main burners will remain on for a minimum of 60 seconds. Compressor Mounting — Compressors are inter- Heating Unit Preparation — Make sure that unit has been installed in accordance with these installation instructions and applicable codes. Make sure that Start-Up Checklist has been completed and filled out. Return-Air Filters — Make sure correct filters are installed in filter tracks (see Table 1). Do not operate unit without return-air filters. nally spring mounted. Do not loosen or remove compressor holddown bolts. On 48TJ014 units, remove the tiedown bands that hold the compressors together. 1. Purge gas supply line of air by opening union ahead of gas valve. When gas odor is detected, tighten union and wait 5 minutes before proceeding. 2. Turn on electrical supply and open manual gas valve. 3. Set system switch selector at HEAT position and fan switch at AUTO. or ON position. Set heating temperature lever above room temperature. 4. The induced-draft motor will start. 5. After a call for heating, the main burners should light within 5 seconds. If the burners do not light, then there is a 22-second delay before another 5-second try. If the burners still do not light, the time delay is repeated. If the burners do not light within 15 minutes, there is a lockout. To reset the control, break the 24 v power to W1. 6. The evaporator-fan motor will turn on 45 seconds after the burners are ignited. 7. The evaporator-fan motor will turn off 45 seconds after the thermostat temperature is satisfied. 8. Adjust airflow to obtain a temperature rise within the range specified on the unit nameplate and in Table 1. NOTE: The default value for the evaporator-fan motor ON and OFF delay is 45 seconds. The Integrated Gas Unit Controller (IGC) modifies this value when abnormal limit switch cycles occur. Based upon unit operating conditions, the ON delay can be reduced to 0 seconds and the OFF delay can be extended to 180 seconds. When one flash of the LED (light-emitting diode) is observed, the evaporator-fan ON/OFF delay has been modified. If the limit switch trips at the start of the heating cycle during the evaporator ON delay, the time period of the ON delay for the next cycle will be 5 seconds less than the time at which the switch tripped. (Example: If the limit switch trips at 30 seconds, the evaporator-fan ON delay for the next cycle will occur at 25 seconds.) To prevent short-cycling, a 5-second reduction will only occur if a minimum of 10 minutes has elapsed since the last call for heating. The evaporator-fan OFF delay can also be modified. Once the call for heating has ended, there is a 10-minute period during which the modification can occur. If the limit switch trips during this period, the evaporator-fan OFF delay will increase by 15 seconds. A maximum of 9 trips can occur, extending the evaporator-fan OFF delay to 180 seconds. To restore the original default value, reset the power to the unit. TO SHUT OFF UNIT — Set system selector switch at OFF position. Resetting heating selector lever below room temperature will shut unit off temporarily until space temperature falls below thermostat setting. Internal Wiring — Check all electrical connections in unit control boxes. Tighten as required. Refrigerant Service Ports — Each refrigerant system has 4 Schrader-type service gage ports: one on the suction line, one on the liquid line, and two on the compressor discharge line. Be sure that caps on the ports are tight. One Schrader-type valve is located under both the high-pressure switch and the low-pressure switch when ordered as an option. Compressor Rotation — On 3-phase units with scroll compressors, it is important to be certain compressor is rotating in the proper direction. To determine whether or not compressor is rotating in the proper direction: 1. Connect service gages to suction and discharge pressure fittings. 2. Energize the compressor. 3. The suction pressure should drop and the discharge pressure should rise, as is normal on any start-up. If the suction pressure does not drop and the discharge pressure does not rise to normal levels: 1. Note that the evaporator fan is probably also rotating in the wrong direction. 2. Turn off power to the unit. 3. Reverse any two of the unit power leads. 4. Reapply power to the compressor. The suction and discharge pressure levels should now move to their normal start-up levels. NOTE: When the compressor is rotating in the wrong direction, the unit will make an elevated level of noise and will not provide cooling. Cooling — To start unit, turn on main power supply. Set system selector switch at COOL position and fan switch at AUTO. position. Adjust thermostat to a setting below room temperature. Compressor starts on closure of contactor. Check unit charge. Refer to Service, Refrigerant Charge section, page 26. Reset thermostat at a position above room temperature. Compressor will shut off. Evaporator fan will shut off after 30-second delay. TO SHUT OFF UNIT — Set system selector switch at OFF position. Resetting thermostat at a position above room temperature shuts unit off temporarily until space temperature exceeds thermostat setting. 23 Table 15 — Altitude Compensation* ELEVATION (Ft) 0-2,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000 11,000 12,000 13,000 14,000 125,000, 180,000, AND 224,000 BTUH NOMINAL INPUT Natural Liquid Gas Propane Orifice Orifice Size† Size† 31 41 32 42 32 42 32 42 33 43 34 43 35 44 36 44 37 45 38 46 39 47 40 47 41 48 42 48 compressor no. 1 and the outdoor (condenser) fan motor (OFM). The indoor (evaporator) fan motor (IFM) is energized and the economizer damper moves to the minimum position. Upon a further call for cooling, compressor contactor no. 2 will be energized, starting compressor no. 2. After the thermostat is satisfied, the damper moves to the fully closed position when using an auto fan or to the minimum position when using a continuous fan. When the outdoor-air temperature is below the OAT setting and the thermostat calls for cooling, the economizer dampers move to the minimum position. If the supply-air temperature is above 57 F, the damper continues to open until it reaches the fully open position or until the supply-air temperature drops below 52 F. When the supply-air temperature falls to between 57 F and 52 F, the damper will remain at an intermediate open position. If the supply-air temperature falls below 52 F, the damper will modulate closed until it reaches the minimum position or until the supply-air temperature is above 52 F. When the thermostat is satisfied, the damper will move to the fully closed position when using an auto fan or to the minimum position when using a continuous fan. If the outdoor air alone cannot satisfy the cooling requirements of the conditioned space, economizer cooling is integrated with mechanical cooling, providing second-stage cooling. Compressor no. 1 and the condenser fan will be energized and the position of the economizer damper will be determined by the supply-air temperature. Compressor no. 2 is locked out. When the second stage of cooling is satisfied, the compressor and OFM will be deenergized. The damper position will be determined by the supply-air temperature. After a 30-second delay, the IFM shuts off. If the thermostat fan selector switch is in the ON position, the IFM will run continuously. COOLING UNITS WITH PARABLADE ECONOMIZER — When the outdoor air is above the enthalpy control setting, and the room thermostat calls for cooling, the compressor contactor no. 1 is energized to start compressor no. 1 and the outdoor (condenser) fan motor. The indoor (evaporator) fan motor is energized and the economizer damper moves to the minimum position. Upon further call for cooling, compressor contactor no. 2 is energized, starting compressor no. 2. After the room thermostat is satisfied the damper will spring return to the fully closed position. When the outdoor air is below the enthalpy control setting and the thermostat calls for cooling, the economizer outdoor air damper is opened proportionally to maintain between 50 and 56 F at the mixed air sensor. If outside air alone cannot satisfy the cooling requirements, economizer cooling is integrated with mechanical cooling and the second compressor is locked out. When the room thermostat is satisfied, the damper will spring return to the fully closed position. HEATING, UNITS WITH ECONOMIZER — When the thermostat calls for heating, terminal W1 is energized. In order to prevent thermostat short-cycling, the unit is locked into the Heating mode for at least 1 minute when W1 is energized. The induced-draft motor is then energized and the burner ignition sequence begins. The indoor (evaporator) fan motor (IFM) is energized 45 seconds after a flame is ignited and the damper moves to the minimum position. On units equipped for two stages of heat, when additional heat is needed, W2 is energized and the high-fire solenoid on the main gas valve (MGV) is energized. When the thermostat is satisfied and W1 and W2 are deenergized, the IFM stops after a 45 second time-off delay. The economizer damper then moves to the fully closed position. When using continuous fan, the damper will remain in the minimum position. 250,000 BTUH NOMINAL INPUT Natural Gas Orifice Size† 30 30 31 32 33 34 35 36 37 38 39 40 41 42 Liquid Propane Orifice Size† 38 39 40 41 42 43 43 44 44 45 45 46 47 47 *As the height above sea level increases, there is less oxygen per cubic foot of air. Therefore, heat input rate should be reduced at higher altitudes. †Orifice available through your local distributor. Safety Relief — A soft-solder joint at the suction line Schrader port provides pressure relief under abnormal temperature and pressure conditions. Ventilation (Continuous Fan) — Set fan and system selector switches at ON and OFF positions, respectively. Evaporator fan operates continuously to provide constant air circulation. When the evaporator-fan selector switch is turned to the OFF position, there is a 30-second delay before the fan turns off. Operating Sequence COOLING, UNITS WITHOUT ECONOMIZER — When thermostat calls for cooling, terminals G and Y1 are energized. The indoor (evaporator) fan contactor (IFC) and compressor contactor no. 1 (C1) are energized, and evaporatorfan motor, compressor no. 1, and condenser fan start. The condenser-fan motor runs continuously while unit is cooling. If the thermostat calls for a second stage of cooling by energizing Y2, compressor contactor no. 2 (C2) is energized and compressor no. 2 starts. When the thermostat is satisfied, C1 and C2 are deenergized and the compressors and outdoor (condenser) fan motor (OFM) shut off. After a 30-second delay, the indoor (evaporator) fan motor (IFM) shuts off. If the thermostat fan selector switch is in the ON position, the evaporator motor will run continuously. HEATING, UNITS WITHOUT ECONOMIZER — When the thermostat calls for heating, terminal W1 is energized. In order to prevent thermostat short-cycling, the unit is locked into the Heating mode for at least 1 minute when W1 is energized. The induced-draft motor (IDM) is then energized and the burner ignition sequence begins. The indoor (evaporator) fan motor (IFM) is energized 45 seconds after a flame is ignited. On units equipped for two stages of heat, when additional heat is needed, W2 is energized and the high-fire solenoid on the main gas valve (MGV) is energized. When the thermostat is satisfied and W1 and W2 are deenergized, the IFM stops after a 45-second time-off delay. COOLING, UNITS WITH DURABLADE ECONOMIZER — When the outdoor-air temperature is above the OAT (outdoor-air thermostat) setting and the room thermostat calls for cooling, compressor contactor no. 1 is energized to start 24 SERVICE When servicing unit, shut off all electrical power to unit to avoid shock hazard or injury from rotating parts. Cleaning — Inspect unit interior at the beginning of each heating and cooling season and as operating conditions require. EVAPORATOR COIL — Clean coil as required. Inspect coil at beginning of heating and cooling seasons. 1. Turn unit power off. Remove evaporator coil access panel. 2. If economizer is installed, remove economizer by disconnecting Molex plug and removing economizer mounting screws. Refer to Accessory Economizer Installation Instructions or Optional Economizer sections on pages 12 and 15 for more details. 3. Slide filters out of unit. 4. Clean coil using a commercial coil cleaner or dishwasher detergent in a pressurized spray canister. Wash both sides of coil and flush with clean water. For best results, backflush toward return-air section to remove foreign material. 5. Flush condensate pan after completion. 6. Reinstall economizer and filters. 7. Reconnect wiring. 8. Replace access panels. CONDENSER COIL — Inspect coil monthly. Clean condenser coil annually, and as required by location and outdoorair conditions. One-Row Coils — Wash coil with commercial cleaner. Clean outer surfaces with a stiff brush in the normal manner. It is not necessary to remove top panel. 2-Row Coils — Clean coil as follows: 1. Turn off unit power. 2. Remove top panel screws on condenser end of unit. 3. Remove condenser coil corner post. See Fig. 37. To hold top panel open, place coil corner post between top panel and center post. See Fig. 38. 4. Remove screws securing coil to center post. 5. Remove fastener holding coil sections together at return end of condenser coil. Carefully separate the outer coil section 3 to 4 in. from the inner coil section. See Fig. 39. 6. Use a water hose or other suitable equipment to flush down between the 2 coil sections to remove dirt and debris. Clean the outer surfaces with a stiff brush in the normal manner. 7. Secure inner and outer coil rows together with a fieldsupplied fastener. 8. Reposition the outer coil section and remove the coil corner post from between the top panel and center post. 9. Reinstall the coil corner post and replace all screws. CONDENSATE DRAIN — Check and clean each year at start of cooling season. In winter, keep drain dry or protect against freeze-up. FILTERS — Clean or replace at start of each heating and cooling season, or more often if operating conditions require it. Replacement filters must be same dimensions as original filters. Fig. 37 — Cleaning Condenser Coil Fig. 38 — Propping Up Top Panel Fig. 39 — Separating Coil Sections Lubrication COMPRESSORS — Each compressor is charged with the correct amount of oil at the factory. FAN-MOTOR BEARINGS — Fan-motor bearings are of the permanently lubricated type. No further lubrication is required. No lubrication of condenser- or evaporator-fan motors is required. 25 to the service port on the suction line. Mount the temperature sensing device on the suction line and insulate it so that outdoor ambient temperature does not affect the reading. Indoorair cfm must be within the normal operating range of the unit. TO USE COOLING CHARGING CHART — Take the outdoor ambient temperature and read the suction pressure gage. Refer to appropriate chart to determine what suction temperature should be. If suction temperature is high, add refrigerant. If suction temperature is low, carefully recover some of the charge. Recheck the suction pressure as charge is adjusted. Example (Fig. 44, Circuit 2): Outdoor Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . 85 F Suction Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 psig Suction Temperature should be . . . . . . . . . . . . . . . . . . 56 F (Suction temperature may vary ± 5 F.) If Chargemastert charging device is used, temperature and pressure readings must be accomplished using the charging charts. Condenser-Fan Adjustment (Fig. 40) 1. Shut off unit power supply. 2. Remove condenser-fan assembly (grille, motor, motor cover, and fan) and loosen fan hub setscrews. 3. Adjust fan height as shown in Fig. 40. 4. Tighten setscrews and replace condenser-fan assembly. 48TJ UNIT VOLTAGE 208/230 V 460 V and 575 V FAN HEIGHT ‘‘A’’ (in.) 2.75 3.50 Fig. 40 — Condenser-Fan Adjustment Manual Outdoor-Air Damper — If outdoor-air damper blade is required, see Manual Outdoor-Air Damper section on page 11. Economizer Adjustment — Refer to Optional Economizer sections on pages 12 and 15. Condenser Coil Grille — Condenser coil grille is shipped factory-installed. No adjustments are required. Refrigerant Charge — Amount of refrigerant charge is listed on unit nameplate (also refer to Table 1). Refer to Carrier GTAC 2-5 Charging, Recovery, Recycling, and Reclamation training manual and the following procedures. Unit panels must be in place when unit is operating during charging procedure. NO CHARGE — Use standard evacuating techniques. After evacuating system, weigh in the specified amount of refrigerant (refer to Table 1). LOW CHARGE COOLING — Using Cooling Charging Charts, Fig. 41-44, vary refrigerant until the conditions of the appropriate chart are met. Note the charging charts are different from the type normally used. The charts are based on charging the units to the correct superheat for the various operating conditions. Accurate pressure gage and temperature sensing device are required. Connect the pressure gage Fig. 41 — Cooling Charging Chart; 48TJ008 26 Fig. 42 — Cooling Charging Chart; 48TJ009 Fig. 43 — Cooling Charging Chart; 48TJ012 27 Fig. 44 — Cooling Charging Chart; 48TJ014 history) and the indoor (evaporator) fan ON/OFF times will be reset. For additional information, refer to the Start-Up, Heating section on page 23. The LED error code can be observed through the viewport. See Fig. 12. During servicing refer to the label on the control box cover or Table 16 for an explanation of LED error code descriptions. If lockout occurs, unit may be adjusted by interrupting power supply to unit for at least 5 seconds. Flue Gas Passageways — To inspect the flue collector box and upper areas of the heat exchanger: 1. Remove the combustion blower wheel and motor assembly according to directions in Combustion-Air Blower section below. 2. Remove the flue cover to inspect the heat exchanger. 3. Clean all surfaces as required using a wire brush. Combustion-Air Blower — Clean periodically to as- Table 16 — LED Error Code Description* sure proper airflow and heating efficiency. Inspect blower wheel every fall and periodically during heating season. For the first heating season, inspect blower wheel bimonthly to determine proper cleaning frequency. To inspect blower wheel, shine a flashlight into drafthood opening. If cleaning is required, remove motor and wheel as follows: 1. Slide burner access panel out. 2. Remove the 6 screws that attach induced-draft motor housing to vestibule plate (Fig. 45). 3. The blower wheel can be cleaned at this point. If additional cleaning is required, continue with Steps 4 and 5. 4. To remove blower from the motor shaft, remove 2 setscrews. 5. To remove motor, remove the 4 screws that hold blower housing to mounting plate. Remove the motor cooling fan by removing one setscrew. Then remove nuts that hold motor to mounting plate. 6. To reinstall, reverse the procedure outlined above. LED INDICATION ON OFF 1 Flash† 2 Flashes 3 Flashes 4 Flashes 5 Flashes 6 Flashes 7 Flashes 8 Flashes ERROR CODE DESCRIPTION Normal Operation Hardware Failure Evaporator Fan On/Off Delay Modified Limit Switch Fault Flame Sense Fault 4 Consecutive Limit Switch Faults Ignition Lockout Fault Induced-Draft Motor Fault Rollout Switch Fault Internal Control Fault LED — Light-Emitting Diode *A 3-second pause exists between LED error code flashes. If more than one error code exists, all applicable codes will be displayed in numerical sequence. †Indicates a code that is not an error. The unit will continue to operate when this code is displayed. IMPORTANT: Refer to Troubleshooting Tables 17-21 for additional information. Limit Switch — Remove blower access panel (Fig. 7). Main Burners — At the beginning of each heating season, inspect for deterioration or blockage due to corrosion or other causes. Observe the main burner flames and adjust if necessary. Limit switch is located on the fan deck. Burner Ignition — Unit is equipped with a direct spark ignition 100% lockout system. Integrated Gas Unit Controller (IGC) is located in the control box (Fig. 12). Module contains a self-diagnostic LED. A single LED on the IGC provides a visual display of operational or sequential problems when the power supply is interrupted. When a break in power occurs, the module will be reset (resulting in a loss of fault When working on gas train, do not hit or plug orifice spuds. 28 REMOVAL AND REPLACEMENT OF GAS TRAIN (Fig. 45 and 46) 1. Shut off manual gas valve. 2. Shut off power to unit. 3. Slide out burner section side panel (not shown). 4. Disconnect gas piping at unit gas valve. 5. Remove wires connected to gas valve. Mark each wire. 6. Remove wires from ignitor and sensor wires at the Integrated Gas Unit Controller (IGC). 7. Remove the 2 screws that attach the burner rack to the vestibule plate. 8. Slide the burner tray out of the unit (Fig. 46). 9. To reinstall, reverse the procedure outlined above. ROLLOUT SWITCH BURNER SECTION FLUE EXHAUST VESTIBULE PLATE INDUCED-DRAFT MOTOR MANIFOLD PRESSURE TAP CLEANING AND ADJUSTMENT 1. Remove burner rack from unit as described in Removal and Replacement of Gas Train section, above. 2. Inspect burners; if dirty, remove burners from rack. 3. Using a soft brush, clean burners and cross-over port as required. 4. Adjust spark gap. See Fig. 47. 5. Reinstall burners on rack. 6. Reinstall burner rack as described in Removal and Replacement of Gas Train section, this page. GAS VALVE Fig. 45 — Burner Section Details Replacement Parts — A complete list of replacement parts may be obtained from any Carrier distributor upon request. Fig. 46 — Burner Tray Details 29 125,000 BTUH INPUT 48TJD008,009 120,000-180,000 BTUH INPUT 48TJD012, 48TJE008,009 180,000-224,000 BTUH INPUT 200,000-250,000 BTUH INPUT 48TJD014; 48TJE012 48TJF008,009 48TJE014; 48TJF012 NOTE: Dimensions in ( ) are millimeters. Fig. 47 — Spark Gap Adjustment 30 TROUBLESHOOTING Table 17 — LED Error Code Service Analysis PROBLEM Hardware failure. (LED OFF) CAUSE Loss of power to control module (IGC). REMEDY Check 5-amp fuse on IGC, power to unit, 24-v circuit breaker, and transformer. Units without a 24-v circuit breaker have an internal overload in the 24-v transformer. If the overload trips, allow 10 minutes for automatic reset. Check the operation of the indoor (evaporator) fan motor. Ensure that the supply-air temperature rise is in accordance with the range on the unit nameplate. Reset unit. If problem persists, replace control board. Limit switch fault. (LED 2 flashes) High temperature limit switch is open. Flame sense fault. (LED 3 flashes) 4 consecutive limit switch trips. (LED 4 flashes) Ignition lockout. (LED 5 flashes) The IGC sensed flame that should not be present. Induced-draft motor fault. (LED 6 flashes) IGC does not sense that induced-draft motor is operating. Rollout switch fault. (LED 7 flashes) Rollout switch has opened. Internal control fault. (LED 8 flashes) Microprocessor has sensed an error in the software or hardware. Inadequate airflow to unit. Unit unsuccessfully attempted ignition for 15 minutes. LEGEND IGC — Integrated Gas Unit Controller LED — Light-Emitting Diode Check operation of indoor (evaporator) fan motor and that supply-air temperature rise agrees with range on unit nameplate information. Check ignitor and flame sensor electrode spacing, gaps, etc. Ensure that flame sense and ignition wires are properly terminated. Verify that unit is obtaining proper amount of gas. Check for proper voltage. If motor is operating, check the speed sensor plug/IGC Terminal J2 connection. Proper connection: PIN 1 — White, PIN 2 — Red, PIN 3 — Black. Rollout switch will automatically reset, but IGC will continue to lock out unit. Check gas valve operation. Ensure that induced-draft blower wheel is properly secured to motor shaft. Reset unit at unit disconnect. If error code is not cleared by resetting unit power, replace the IGC. IMPORTANT: Refer to Table 21 — Heating Service Troubleshooting for additional troubleshooting information. If the IGC must be replaced, be sure to ground yourself to dissipate any electrical charge that may be present before handling new control board. The IGC is sensitive to static electricity and may be damaged if the necessary precautions are not taken. 31 Table 18 — Durablade Economizer Troubleshooting PROBLEM Damper does not open. CAUSE Indoor (evaporator) fan is off. No power to economizer motor. Economizer motor failure. Economizer operation limited to minimum position. OAT or EC set too high. Verify economizer control board is correctly wired and works properly. Check SAT. Damper does not close. Incorrect wiring of economizer. Verify economizer control board is functioning properly. Check SAT. Economizer motor failure. Economizer damper does not close on power loss. C1 EC IFC IFO OAT PL SAT SW — — — — — — — — Verify that close-on-power-loss and economizer control board are functioning properly. LEGEND Common Power Enthalpy Control Indoor (Evaporator) Fan Contactor Indoor (Evaporator) Fan On Outdoor-Air Thermostat Plug Supply-Air Thermostat Economizer Position Switch 32 REMEDY 1. Check to ensure that 24 vac is present at terminal C1 on the IFC or that 24 vac is present at the IFO terminal. Check whether 24 vac is present at PL6-1 (red wire) and/or PL6-3 (black wire). If 24 vac is not present, check wiring (see unit label diagram). 2. Check proper thermostat connection to G on the connection board. 1. Check that SW3 is properly making contact with the damper blade. Check that SW1 is in the NC (normally closed) position. 2. Check diode D1. If diode is not functioning properly, replace D1. 3. Confirm that the economizer control board is grounded properly at PL6-4 (brown wire) and at brown terminal of the economizer control board (brown wire). The economizer motor must also be grounded properly at the negative motor terminal (brown wire). 4. Verify SW1 and SW3 are working and wired properly (see unit label diagram). 5. Check for 24 vac input at both PL6-1 (red wire) and PL6-3 (black wire). If 24 vac not present, check unit wiring (see unit label diagram). If 24 vac is found in both places, check for 24 vac at the yellow terminal of the economizer control board (yellow wire). If 24 vac power is not present, replace the economizer control board. If the indoor (evaporator) fan and economizer motor are energized, verify that there is a minimum of 18 vdc at the positive motor terminal. If the motor is not operating, replace the motor. 1. Set at correct temperature (3 F below indoor space temperature). 2. Check OAT or EC by setting above outdoor temperature or humidity level. If the OAT or EC switches do not close, replace OAT or EC. 1. Perform the following tests when OAT or EC is closed, Y1 is called for and damper is at minimum position. Confirm 24 vac on gray terminal of the economizer control board (gray wire). If 24 vac is not present, check wiring (see unit label diagram). 2. Verify that SW1 and SW3 are wired correctly and working properly (see unit label diagram). 3. Check to ensure that 24 vac exists at PL6-2 (blue wire). If 24 vac is not present, check wiring (see unit wiring label diagram). 4. Check 24 vac output at PL6-10 (white wire). If 24 vac is not present, replace economizer control board. 1. After verifying that the OAT and EC settings and the economizer control board wiring are correct, check to ensure that the 24 vac terminal of the SAT has 24 vac (white wire). If OAT, EC, and control board are functioning and wired properly and no 24 vac exists, check wiring (see unit label diagram). 2. If supply-air temperature is greater than 57 F, 24 vac should be found at terminal T2 on the SAT (pink wire). If 24 vac is not present, replace SAT. 1. Verify that SW2 and SW4 are wired and working properly (see unit label diagram). 2. Check diode D2. If diode is not functioning properly, replace D2. 1. After verifying that the wiring is correct, modulate the damper to the minimum position. Remove the call for G (evaporator fan). 2. If the damper does not move, check for 24 vac at PL6-1 (red wire). If 24 vac is not present, check wiring (see unit label diagram). 3. If damper still does not move, check for 24 vac at blue terminal of economizer control board (blue wire). If 24 vac is not present, replace the economizer circuit board. 1. After verifying that the wiring is correct and the economizer control board is functioning properly, place the OAT or EC switch in the closed position. Place a call for Y1 and open the damper to the fully open position. Confirm that the 24 vac terminal of the SAT has 24 vac (white wire). If 24 vac is not present, check wiring (see unit label diagram). 2. If supply-air temperature is less than 52 F, 24 vac should be found at terminal T1 on the SAT (violet wire). If 24 vac not found, replace SAT. If economizer control board and SAT are functioning properly, verify that there is a minimum of 18 vdc at the positive motor terminal. If a minimum if 18 vdc is present and the motor is still not operating, replace the motor. 1. Check voltage potential across batteries. If lower than 14 vdc, replace close-on-power-loss power supply (9-v alkaline batteries). It is recommended that you check this emergency power supply on a regular basis or whenever the filters are changed. 2. If the close-on-power-loss and economizer control board are functioning properly, check for 14 vdc or higher at the blue terminal of the economizer control board (blue wire) when power is disconnected from unit. If 14 vdc is not present, replace the control board. Table 19 — PARABLADE Economizer Service Troubleshooting PROBLEM Damper does not open. CAUSE Evaporator fan not on. No power to economizer motor. Economizer motor failure. Economizer operation limited to minimum position. Economizer control module failure. Damper does not close. No power to economizer. Spring return failure. Economizer motor failure. Damper does not open or close according to enthalpy readings. Sensor incorrectly wired or bad. REMEDY Check wiring between G on connection board and indoor (evaporator) fan contactor. 1. Disconnect power at TR and TR1. Disconnect jumper across P and P1. 2. Connect jumper across TR and 1. 3. Connect jumper across T1 and T. 4. If connected, remove enthalpy sensor from terminals So and +. Factory-installed 620 ohm resistor should be connected to terminals SR and +. 5. Apply power (24 vac) to terminals TR and TR1. The LED should be off and the damper should be in the closed position. 6. Disconnect the factory-installed 620 ohm resistor from terminals SR and +. The LED should light up and the motor should drive towards open. If this does not happen, replace the economizer control module. If the indoor (evaporator) fan and economizer motor are energized, verify that there is a minimum of 24 vac at terminals TR and TR1. If the motor is not operating, replace the motor. 1. To simulate high or low enthalpy, reconnect the factory-installed 620 ohm resistor across terminals SR and +. 2. Connect 1.2 Kohm checkout resistor across terminals So and +. Turn the enthalpy set point to ‘‘A.’’ The LED should turn on, indicating low enthalpy. The motor should drive towards open. If LED does not light, replace module. If motor does not drive open, check motor operation. 3. Turn the enthalpy set point to ‘‘D.’’ The LED should turn off, indicating high enthalpy. The motor should drive towards closed. If these actions do not occur, replace module. 4. Disconnect 1.2 Kohm checkout resistor before resuming operation. 1. Disconnect power at TR and TR1. Disconnect jumper across P and P1. 2. Connect jumper across TR and 1. 3. Connect jumper across T1 and T. 4. If connected, remove enthalpy sensor from terminals So and +. Factory-installed 620 ohm resistor should be connected to terminals SR and +. 5. Apply power (24 vac) to terminals TR and TR1. The LED should be off and the damper should be in the closed position. 6. Disconnect the factory-installed 620 ohm resistor from terminals SR and +. The LED should light up and the motor should drive towards open. If this does not happen, replace the economizer control module. If power to unit is off and damper does not close, check for a bound linkage. If linkage is not bound, then internal spring may be broken. Replace actuator. If the economizer control module is functioning properly, verify that there is a minimum of 24 vac at terminals TR and TR1. If the motor is not operating, replace the motor. To verify sensor operation, reconnect the + lead of the outdoor enthalpy sensor to the + terminal of the economizer control module. Connect a DC milliammeter between terminals So of the economizer control module and terminal S of the enthalpy sensor. The milliammeter should indicate between 3 and 25 mA if the sensor is operating properly. If the milliammeter indicates 0, the sensor may be wired backwards. If any other readings are shown, replace the sensor. LEGEND LED — Light-Emitting Diode 33 Table 20 — Cooling Service Troubleshooting PROBLEM Compressor and condenser fan will not start. Compressor will not start but condenser fan runs. Compressor cycles (other than normally satisfying thermostat). Compressor makes excessive noise (48TJ014 scroll only) Compressor operates continuously. Excessive head pressure. Head pressure too low. Excessive suction pressure. Suction pressure too low. Compressor no. 2 will not run. CAUSE Power failure. Fuse blown or circuit breaker tripped. Defective thermostat, contactor, transformer, or control relay. Insufficient line voltage. Incorrect or faulty wiring. Thermostat setting too high. Faulty wiring or loose connections in compressor circuit. Compressor motor burned out, seized, or internal overload open. Defective run/start capacitor, overload, or start relay. One leg of 3-phase power dead. Refrigerant overcharge or undercharge. Defective compressor. Insufficient line voltage. Blocked condenser. Defective run/start capacitor, overload, or start relay. Defective thermostat. Faulty condenser-fan motor or capacitor. Restriction in refrigerant system. Compressor rotating in wrong direction. Dirty air filter. Unit undersized for load. Thermostat set too low. Low refrigerant charge. Leaking valves in compressor. Air in system. Condenser coil dirty or restricted. Dirty air filter. Dirty condenser coil. Refrigerant overcharged. Air in system. Condenser air restricted or air short-cycling. Low refrigerant charge. Compressor valves leaking. Restriction in liquid tube. High heat load. Compressor valves leaking. Refrigerant overcharged. Dirty air filter. Low refrigerant charge. Metering device or low side restricted. Insufficient evaporator airflow. Temperature too low in conditioned area. Field-installed filter drier restricted. Unit in economizer mode. 34 REMEDY Call power company. Replace fuse or reset circuit breaker. Replace component. Determine cause and correct. Check wiring diagram and rewire correctly. Lower thermostat setting below room temperature. Check wiring and repair or replace. Determine cause. Replace compressor. Determine cause and replace. Replace fuse or reset circuit breaker. Determine cause. Recover refrigerant, evacuate system, and recharge to nameplate. Replace and determine cause. Determine cause and correct. Determine cause and correct. Determine cause and replace. Replace thermostat. Replace. Locate restriction and remove. Reverse the 3-phase power leads as described on page 23. Replace filter. Decrease load or increase unit size. Reset thermostat. Locate leak, repair, and recharge. Replace compressor. Recover refrigerant, evacuate system, and recharge. Clean coil or remove restriction. Replace filter. Clean coil. Remove excess refrigerant. Recover refrigerant, evacuate system, and recharge. Determine cause and correct. Check for leaks, repair, and recharge. Replace compressor. Remove restriction. Check for source and eliminate. Replace compressor. Recover excess refrigerant. Replace filter. Check for leaks, repair, and recharge. Remove source of restriction. Increase air quantity. Check filter and replace if necessary. Reset thermostat. Replace. Proper operation; no remedy necessary. Table 21 — Heating Service Troubleshooting PROBLEM Burners will not ignite. CAUSE Misaligned spark electrodes. No gas at main burners. Water in gas line. No power to furnace. No 24 v power supply to control circuit. Inadequate heating. Miswired or loose connections Burned-out heat anticipator in thermostat. Broken thermostat wires. Dirty air filter. Gas input to unit too low. Unit undersized for application. Restricted airflow. Blower speed too low. Limit switch cycles main burners. Too much outdoor air. Poor flame characteristics. Incomplete combustion (lack of combustion air) results in: Aldehyde odors, CO, sooting flame, or floating flame. Burners will not turn off. Unit is locked into Heating mode for a one minute minimum. REMEDY Check flame ignition and sensor electrode positioning. Adjust as needed. Check gas line for air purge as necessary. After purging gas line of air, allow gas to dissipate for at least 5 minutes before attempting to relight unit. Check gas valve. Drain water and install drip leg to trap water. Check power supply, fuses, wiring, and circuit breaker. Check transformer. Transformers with internal overcurrent protection require a cool down period before resetting. Check all wiring and wirenut connections. Replace thermostat. Run continuity check. Replace wires, if necessary. Clean or replace filter as necessary. Check gas pressure at manifold. Clock gas meter for input. If too low, increase manifold pressure, or replace with correct orifices. Replace with proper unit or add additional unit. Clean filter, replace filter, or remove any restrictions. Use high speed tap, increase fan speed, or install optional blower, as suitable for individual units. Check rotation of blower, thermostat heat anticipator settings, and temperature rise of unit. Adjust as needed. Adjust minimum position. Check economizer operation. Check all screws around flue outlets and burner compartment. Tighten as necessary. Cracked heat exchanger. Overfired unit — reduce input, change orifices, or adjust gas line or manifold pressure. Check vent for restriction. Clean as necessary. Check orifice to burner alignment. Wait until mandatory one minute time period has elapsed or power to unit. LEGEND AND NOTES FOR FIG. 48 IMPORTANT: Refer to unit wiring label for actual unit wiring information. AHA BR C CAP CB CC COMP CR D EC EPS EQUIP FPT — — — — — — — — — — — — — GND GVR HPS HS I IDM IFC — — — — — — — Adjustable Heat Anticipator Burner Relay Contactor, Compressor Capacitor Circuit Breaker Cooling Compensator Compressor Motor Control Relay Diode Enthalpy Control Economizer Pressure Switch Equipment Freeze-Protection Thermostat Ground Gas Valve Relay High-Pressure Switch Hall Effect Sensor Ignitor Induced-Draft Motor Indoor (Evaporator) Fan Contactor IFM IGC — Indoor (Evaporator) Fan Motor — Integrated Gas Unit Controller LED — Light Emitting Diode LPS — Low-Pressure/Loss-of-Charge Switch LS — Limit Switch MGV — Main Gas Valve MTR — Motor OAT — Outdoor Air Thermostat OFM — Outdoor-Fan Motor PL — Plug Assembly QT — Quadruple Terminal R — Relay RS — Rollout Switch SAT — Supply Air Thermostat SEN — Sensor TC — Thermostat-Cooling TH — Thermostat-Heating TRAN — Transformer NOTES: 1. If any of the original wire furnished must be replaced, it must be replaced with type 90 C wire or its equivalent. 2. Three-phase motors are protected under primary single phasing conditions. 3. Thermostat: HH07AT170, 172, 174 and P272-2783 Subbase: HH93AZ176, 178 and P272-1882, 1883 4. Set heat anticipator for first stage at 0.14 amp, second stage at 0.2 amp. Field Splice Marked Wire Terminal (Marked) Terminal (Unmarked) Terminal Block Splice Splice (Marked) Factory Wiring Field Control Wiring Field Power Wiring Accessory or Optional Wiring To indicate common potential only, not to represent wiring 5. Use copper conductors only. 6. TRAN is wired for 230 v unit. If unit is to be run with 208 v power supply, disconnect BLK wire from 230 v tap (RED) and connect to 200 v tap (BLU). Insulate end of 230 v tap. 7. When economizer assembly is installed move GRA wire from connection board (Y1) to GRA wire from PL6,5; move ORN wire from connection board (Y2) to ORN wire from PL6,9, on economizer assembly. 35 Fig. 48 — Typical Wiring Schematic and Component Arrangement 36 Copyright 1996 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 111 Catalog No. 564-934 Printed in U.S.A. Form 48TJ-13SI Pg 38 9-96 Replaces: 48TJ-10SI Tab 1a 6a MODEL NO.: SERIAL NO.: DATE: TECHNICIAN: II. PRE-START-UP (insert checkmark in box as each item is completed) M VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED FROM UNIT M REMOVE SHIPPING TIE DOWN BANDS ON COMPRESSOR (SIZE 014 ONLY) PER INSTALLATION INSTRUCTIONS M VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS M CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS M CHECK GAS PIPING FOR LEAKS M CHECK THAT INDOOR-AIR FILTERS ARE CLEAN AND IN PLACE M VERIFY THAT UNIT INSTALLATION IS LEVEL M CHECK FAN WHEELS AND PROPELLERS FOR LOCATION IN HOUSING/ORIFICE AND SETSCREW TIGHTNESS III. START-UP ELECTRICAL SUPPLY VOLTAGE L1-L2 L2-L3 L3-L1 COMPRESSOR AMPS L1 L2 L3 COMPRESSOR AMPS L1 L2 L3 INDOOR-FAN AMPS L1 L2 L3 TEMPERATURES OUTDOOR-AIR TEMPERATURE DB RETURN-AIR TEMPERATURE DB COOLING SUPPLY AIR DB GAS HEAT SUPPLY AIR DB WB PRESSURES GAS INLET PRESSURE IN. WG GAS MANIFOLD PRESSURE IN. WG (HI FIRE) REFRIGERANT SUCTION PSIG — CIRCUIT NO. 1 PSIG — CIRCUIT NO. 2 REFRIGERANT DISCHARGE PSIG — CIRCUIT NO. 1 PSIG — CIRCUIT NO. 2 M VERIFY REFRIGERANT CHARGE USING CHARGING TABLES M VERIFY THAT 3-PHASE SCROLL COMPRESSOR ROTATING IN CORRECT DIRECTION (48TJ014 ONLY) Copyright 1996 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 111 Catalog No. 564-934 Printed in U.S.A. Form 48TJ-13SI Pg CL-1 9-96 Replaces: 48TJ-10SI Tab 1a 6a CUT ALONG DOTTED LINE I. PRELIMINARY INFORMATION CUT ALONG DOTTED LINE (Remove and Store in Job File) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - START-UP CHECKLIST
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