Carrier 50Tfq008 012 Users Manual
50TFQ008-012 to the manual 8109643d-3fdb-4527-ae38-6cf01a39272b
2015-01-24
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50TFQ008-012 Single-Package Rooftop Heat Pump Units Installation, Start-Up and Service Instructions CONTENTS Page SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . .1 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-43 Step 1— Provide Unit Support . . . . . . . . . . . . . . . . . . . . . . .1 • ROOF CURB • SLAB MOUNT • ALTERNATE UNIT SUPPORT Step 2 — Field Fabricate Ductwork . . . . . . . . . . . . . . . . . .3 Step 3 — Install Condensate Drain Line and External Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Step 4 — Rig and Place Unit . . . . . . . . . . . . . . . . . . . . . . . . .3 • POSITIONING Step 5 — Make Electrical Connections . . . . . . . . . . . . . .7 • FIELD POWER SUPPLY • FIELD CONTROL WIRING • DEFROST BOARD • HEAT ANTICIPATOR SETTINGS Step 6 — Adjust Factory-Installed Options . . . . . . . . .12 • DISCONNECT SWITCH • CONVENIENCE OUTLET • NOVAR CONTROLS • MANUAL OUTDOOR-AIR DAMPER • PREMIERLINK™ CONTROL • OPTIONAL ECONOMI$ER IV AND ECONOMI$ER2 • ECONOMI$ER IV STANDARD SENSORS • ECONOMI$ER IV CONTROL MODES Step 7 — Adjust Indoor-Fan Speed . . . . . . . . . . . . . . . . .25 PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-47 SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47-49 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49-53 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1 SAFETY CONSIDERATIONS Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment. Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply. Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguisher available for all brazing operations. Before performing service or maintenance operations on unit, turn off main power switch to unit and install lockout tag. Ensure voltage listed on unit data plate agrees with electrical supply provided for the unit. Electrical shock could cause personal injury. INSTALLATION Unit is shipped in the vertical configuration. To convert to horizontal configuration, remove side duct opening covers. Using the same screws, install covers on vertical duct openings with the insulation-side down. Seals around duct openings must be tight. Step 1 — Provide Unit Support ROOF CURB — Assemble and install the accessory roof curb in accordance with instructions shipped with the curb. See Fig. 1. Install insulation, cant strips, roofing felt, and counter flashing as shown. Ductwork must be attached to curb. If electric or control power will be routed through the basepan, use the proper accessory kit listed in Fig. 1, available from your local distributor. Attach the accessory thru-the-bottom service connections to the basepan in accordance with the accessory installation instructions. Connections must be installed before the unit is set on the roof curb. IMPORTANT: The gasketing of the unit to the roof curb is critical for a water-tight seal. Install gasket supplied with the roof curb as shown in Fig. 1. Improperly applied gasket can also result in air leaks and poor unit performance. The roof curb should be level. Unit leveling tolerances are shown in Fig. 2. This is necessary for the unit drain to function properly. Refer to Accessory Roof Curb Installation Instructions for additional information as required. Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53500019-01 Printed in U.S.A. Form 50TFQ-9SI Pg 1 9-05 Replaces: 50TFQ-7SI Book 1 4 Tab 5a 5a Fig. 1 — Roof Curb Details 2 pitch the line away from the unit at 1/4-in. per ft of run. Do not use a pipe size smaller than the unit connection. See Fig. 4. Step 4 — Rig and Place Unit — Inspect the unit for transportation damage. File any claim with the transportation agency. Keep the unit upright and do not drop it. Spreader bars are not required if top crating is left on the unit. Rollers may be used to move the unit across a roof. Level by using the unit frame as a reference. See Table 1 and Fig. 5 for additional information. Operating weight is shown in Table 1 and Fig. 5. Lifting holes are provided in the base rails as shown in Fig. 5 and 6. Refer to rigging instructions on the unit. POSITIONING — Maintain clearance around and above the unit to provide proper airflow and service access. See Fig. 6. Position the unit on the roof curb so that the following clearances are maintained: 1/4-in. clearance between the roof curb and base rails on each side and in front of the unit; 35/16-in. clearance between the roof curb and the outdoor fan end of the unit (see Fig. 1, section C-C). Do not install the unit indoors. Do not locate the unit air inlet near exhaust vents or other sources of contaminated air. Although the unit is weatherproof, guard against water from higher level runoff and overhangs. After the unit is in position, remove the polyethylene shipping wrapper and rigging skid. MAXIMUM ALLOWABLE DIFFERENCE (in.) A-B 0.5 B-C 1.0 A-C 1.0 Fig. 2 — Unit Leveling Tolerances SLAB MOUNT (Horizontal Units Only) — Provide a level concrete slab that extends a minimum of 6 in. beyond the unit cabinet on all sides. Install a gravel apron in front of the outdoor coil air inlet to prevent grass and foliage from obstructing airflow. NOTE: Horizontal units may be installed on a roof curb if required. ALTERNATE UNIT SUPPORT — When the curb or adapter cannot be used, support unit with sleeper rails using unit curb or adapter support area. If sleeper rails cannot be used, support the long sides of the unit with a minimum of 3 equally spaced 4-in. x 4-in. pads on each side. Step 2 — Field Fabricate Ductwork — On vertical discharge units, secure all ducts to the roof curb and building structure. Do not connect ductwork to the unit. For horizontal applications, field-supplied flanges should be attached to horizontal discharge openings and all ductwork attached to the flanges. Insulate and weatherproof all external ductwork, joints, and roof openings with counter flashing and mastic in accordance with applicable codes. Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier. If a plenum return is used on a vertical unit, the return should be ducted through the roof deck to comply with applicable fire codes. A minimum clearance is not required around ductwork. Cabinet return-air static pressure (a negative condition) should not exceed 0.35 in. wg with economizer, or 0.45 in. wg without economizer. HORIZONTAL DRAIN OUTLET DRAIN PLUG NOTE: Drain plug is shown in factory-installed position. Fig. 3 — Condensate Drain Pan (Side View) Step 3 — Install Condensate Drain Line and External Trap — Condensate drain connections are located at the bottom and end of the unit. Unit discharge connections do not determine the use of drain connections; either drain connection can be used in vertical or horizontal applications. When using the standard end drain connection, make sure the plug in the alternate bottom connection is tight before installing the unit. To use the bottom drain connection for a roof curb installation, relocate the factory-installed plug from the bottom connection to the end connection. The center drain plug looks like a star connection, but can be removed with a 1/2-in. socket drive extension. See Fig. 3. The piping for the condensate drain and external trap can be completed after the unit is in place. All units must have an external trap for condensate drainage. Install a trap at least 4-in. deep and protect against freezeup. If drain line is installed downstream from the external trap, NOTE: Trap should be deep enough to offset maximum unit static difference. A 4-in. trap is recommended. Fig. 4 — Condensate Drain Piping Details 3 NOTES: 1. Dimension in ( ) is in millimeters. 2. Hook rigging shackles through holes in base rail, as shown in detail “A.” Holes in base rails are centered around the unit center of gravity. Use wooden top skid when rigging to prevent rigging straps from damaging unit. 3. Unit weights do not include economizer. See Table 1 for economizer weights. 50TFQ 008 009 012 WEIGHT Lb Kg 940 426 965 438 1015 460 All panels must be in place when rigging. Unit is not designed for handling by a fork truck. Damage to unit may result. Fig. 5 — Rigging Details 4 A in. 77.42 77.42 77.42 B mm 1966.5 1966.5 1966.5 in. 41.5 41.5 41.5 C mm 1054 1054 1054 in. 42.12 42.12 42.12 mm 1070 1070 1070 Table 1 — Physical Data UNIT SIZE 50TFQ NOMINAL CAPACITY (tons) OPERATING WEIGHT (lb) Unit Economizer EconoMi$er IV Roof Curb* COMPRESSOR (Hermetic) Quantity Oil (oz) REFRIGERANT TYPE Operating Charge (lb-oz) Circuit 1 Circuit 2 OUTDOOR COIL Rows...Fins/in. Total Face Area (sq ft) OUTDOOR FAN Nominal Cfm Quantity...Diameter (in.) Motor Hp...Rpm Watts Input (Total) INDOOR COIL Rows...Fins/in. Total Face Area (sq ft) INDOOR FAN Quantity...Size (in.) Type Drive Nominal Cfm Maximum Continuous Bhp Motor Frame Size Nominal Rpm Fan Rpm Range Motor Bearing Type Maximum Allowable Rpm Motor Pulley Pitch Diameter Min/Max (in.) Nominal Motor Shaft Diameter (in.) Fan Pulley Pitch Diameter (in.) Belt, Quantity...Type...Length (in.) Pulley Center Line Distance (in.) Speed Change per Full Turn of Moveable Pulley Flange (rpm) Moveable Pulley Maximum Full Turns From Closed Position Factory Setting Factory Speed Setting (rpm) 008 71/2 009 81/2 012 10 940 965 1015 75 143 75 143 75 143 Scroll 2 54 ea Reciprocating 2 45 ea 2 54 ea R-22 5-14 8- 6 7-14 5-13 8-13 8- 3 Enhanced Copper Tubes, Aluminum Lanced Fins, Acutrol™ Feed Device 1...17 2...17 2...17 20.50 18.00 18.30 Propeller Type 6500 6500 6500 2...22 2...22 2...22 1/ ...1100 1/ ...1100 1/ ...1100 4 4 4 500 500 500 Enhanced Copper Tubes, Aluminum Double-Wavy Fins, Acutrol Feed Device 3...15 3...15 3...15 8.0 8.0 11.1 Centrifugal Type 1...15 x 15 1...15 x 15 1...15 x 15 1...15 x 15 — 1...15 x 15 1...15 x 15 1...15 x 15 1...15 x 15 Belt Belt Belt Belt — Belt Belt Belt Belt 3000 3600 4000 2.40 2.40 2.40 2.40 — 2.90 3.70 3.70 5.25 56 56 56 56 — 56 56 56 56 — — — — — — 1725 1725 1725 590- 840 685- 935 685- 935 685- 935 — 835-1085 860-1080 860-1080 830-1130 Ball Ball Ball 2100 2100 2100 2.4/3.4 2.8/3.8 2.8/3.8 2.8/3.8 — 3.4/4.4 4.0/5.0 4.0/5.0 2.8/3.8 5/ 5/ 5/ 8 8 8 5/8 7/8 — 7/8 7/8 7/8 7.0 7.0 7.0 7.0 — 7.0 8.0 8.0 5.8 1...A...53 1...A...48 1...A...49 1...A...49 — 1...A...51 1...A...65 1...A...53 1...BX...48 16.75-19.25 16.75-19.25 15.85-17.50 16.75-19.25 — 15.85-17.50 16.75-19.25 16.75-19.25 15.85-17.50 50 50 50 50 — 50 60 60 60 5 5 5 5 — 5 5 5 6 5 5 5 5 — 5 5 5 5 590 685 685 685 — 835 860 880 887 1 1 1 Std Alt High-Static Std Alt High-Static Std Alt High-Static Std Alt High-Static Std Alt High-Static Std Alt High-Static Std Alt High-Static Std Alt High-Static Std Alt High-Static Std Alt High-Static Std Alt High-Static Std Alt High-Static Std Alt High-Static Std Alt High-Static Std Alt High-Static Fan Shaft Diameter at Pulley (in.) HIGH-PRESSURE SWITCH (psig) Standard Compressor Internal Relief (Differential) Cutout Reset (Auto.) LOSS-OF-CHARGE (LOW-PRESSURE) SWITCH (psig) Cutout Reset (Auto.) FREEZE PROTECTION THERMOSTAT (F) Opens Closes OUTDOOR-AIR INLET SCREENS 450 ± 50 428 320 7±3 22 ± 5 30 ± 5 45 ± 5 Cleanable. Screen quantity and size vary based on options selected. Throwaway 4...16 x 20 x 2 4...16 x 20 x 2 4...20 x 20 x 2 RETURN-AIR FILTERS Quantity...Size (in.) LEGEND Bhp — Brake Horsepower *Weight of 14-in. roof curb. 5 6 Fig. 6 — Base Unit Dimensions Step 5 — Make Electrical Connections When installing units, provide a disconnect per the NEC. All field wiring must comply with the NEC and local requirements. In Canada, electrical connections must be made in accordance with CSA (Canadian Standards Association) C22.1 Canadian Electrical Code Part One. Install field wiring as follows: 1. Install conduit through the side panel openings. For units without electric heat, install conduit between the disconnect and control box. 2. Install power lines to terminal connections as shown in Fig. 7. 3. For units with electric heat, refer to Table 2 and Accessory Installation Instructions. During operation, voltage to compressor terminals must be within range indicated on unit nameplate (see Tables 3A and 3B). On 3-phase units, voltages between phases must be balanced within 2%, and the current within 10%. Use the formula shown in Tables 3A and 3B, Note 2 on page 11 to determine the percentage of voltage imbalance. Operation on improper line voltage or excessive phase imbalance constitutes abuse and may cause damage to electrical components. Such operation would invalidate any applicable Carrier warranty. Unit cabinet must have an uninterrupted, unbroken electrical ground to minimize the possibility of personal injury if an electrical fault should occur. This ground may consist of electrical wire connected to unit ground lug in control compartment, or conduit approved for electrical ground when installed in accordance with NEC (National Electrical Code) ANSI (American National Standards Institute)/ NFPA (National Fire Protection Association) 70 latest year and local electrical codes. Failure to follow this warning could result in the installer being liable for personal injury of others. FIELD POWER SUPPLY — All units except 208/230-v units are factory-wired for the voltage shown on the unit nameplate. If the 208/230-v unit is to be connected to a 208-v power supply, the transformer must be rewired by disconnecting the black wire from the 230-v 1/4-in. male spade terminal on the transformer and connecting it to the 208-v 1/4-in. male spade terminal from the transformer. Refer to the unit label diagram for additional information. Pigtails are provided for field wire connections. Use factorysupplied splices or a UL (Underwriters’ Laboratories) approved copper/aluminum connector. 575-3-60 208/230-3-60 460-3-60 C COMP IFC NEC TB — — — — — LEGEND Contactor Compressor Indoor-Fan Contactor National Electrical Code Terminal Block Field Wiring Factory Wiring Splice Connection (Factory-Supplied) Fig. 7 — Power Wiring Connections 7 Table 2 — Electric Heating Capacities 50TFQ UNIT SIZE UNIT VOLTAGE (60 Hz) 208/230/240 (3 phase) 008, 009 460/480 (3 phase) 575 (3 phase) 208/230/240 (3 phase) 012 460/480 (3 phase) 575 (3 phase) ELECTRIC HEATER PART NUMBER CRHEATER---A00 017 010 011 012 012 and 017 016 013 014 015 014 and 016 018 019 017 010 012 012 and 017 010 and 012 013 014 015 014 and 016 013 and 015 018 019 018 and 019 ACCESSORY kW 7.8/ 9.6/10.4 12.0/14.7/16.0 18.6/22.8/24.8 24.0/29.4/32.0 31.8/39.0/42.4* 12.8/13.9 15.2/16.5 25.6/27.8 30.4/33.0 38.4/41.7* 17.0 34.0 7.8/ 9.6/10.4 12.0/14.7/16.0 24.0/29.4/32.0 31.8/39.0/42.4* 37.6/46.2/50.0* 15.2/16.5 25.6/27.8 30.4/33.0 38.4/41.7* 45.9/50.0* 17.0 34.0 51.0* SINGLE POINT BOX PACKAGE NO. CRSINGLE---A00 007 007 009 009 013 006 006 008 008 010 006 006† 012 012 015 017 017 011 014 014 016 016 011 014 016 *Two heater packages required to provide kW indicated. †Use CRSINGLE008A00 for units with an electrical convenience outlet. NOTES: 1. The rated heater voltage is 240, 480, and 575 v. If power distribution voltage varies from rated heater voltage, heater kW will vary accordingly. 2. To determine heater kW at voltages other than those shown in table, use the following formula: Heater kW new = Heater kW rated x (unit power distribution voltage/rated heater voltage)2 As an example: For a 16 kW heater rated at 240 v with a power distribution voltage of 215 v kW new = 16 kW (215/240)2 kW new = 12.8 kW (rating at 215 v) Table 3A — Electrical Data (Units Without Electrical Convenience Outlet) VOLTAGE COMPRESSOR ELECTRIC HEAT* RANGE (each) OFM IFM FLA FLA Nominal Min Max RLA LRA FLA kW** — — 7.8/10.4 21.7/ 25.0 12.0/16.0 33.3/ 38.5 STD 187 254 13.4 91.0 1.4 5.8 18.6/24.8 51.6/ 59.7 24.0/32.0 66.6/ 77.0 31.8/42.4 88.3/102.0 208/230-3-60 — — 7.8/10.4 21.7/ 25.0 12.0/16.0 33.3/ 38.5 HIGH-STATIC 187 254 13.4 91.0 1.4 10.6 18.6/24.8 51.6/ 59.7 24.0/32.0 66.6/ 77.0 31.8/42.4 88.3/102.0 — — 13.9 16.7 16.5 19.8 008 STD 414 508 6.7 42.0 0.7 2.6 (71/2 Tons) 27.8 33.4 33.0 39.7 41.7 50.2 460-3-60 — — 13.9 16.7 16.5 19.8 HIGH-STATIC 414 508 6.7 42.0 0.7 4.8 27.8 33.4 33.0 39.7 41.7 50.2 — — STD 2.6 17.0 17.1 34.0 34.1 575-3-60 518 632 5.4 39.0 0.7 — — HIGH-STATIC 4.8 17.0 17.1 34.0 34.1 50TFQ UNIT SIZE NOMINAL V-PH-Hz IFM TYPE NOTE: Legend and Notes for Electrical Data are on page 11. 8 POWER SUPPLY DISCONNECT SIZE† MCA MOCP FLA LRA 38.8/ 38.8 65.9/ 70.0 80.4/ 86.9 103.3/113.4 122.0/135.0 149.1/166.3 43.6/ 43.6 70.7/ 74.8 85.2/ 91.7 108.1/118.2 126.8/139.8 153.9/171.1 19.1 40.0 43.8 60.8 68.7 81.8 21.3 42.2 46.0 63.0 70.9 84.0 15.4 36.7 58.0 17.1 38.5 59.7 40/ 40†† 70/ 70 90/ 90 110/125 125/150 150/175 45/ 45†† 80/ 80 90/100 110/125 150/150 175/175 20†† 40†† 45†† 70 70 90 25†† 45†† 50†† 70 80 90 20†† 40†† 60†† 20†† 40†† 60†† 41/ 41 66/ 69 79/ 85 100/109 117/129 142/158 46/ 46 71/ 75 85/ 91 106/115 123/135 148/164 20 39 43 58 66 78 23 42 45 61 68 80 16 36 55 18 38 57 229/229 251/254 262/268*** 281/289*** 296/306*** 317/331*** 273/273 294/298 306/311*** 324/332*** 339/350*** 361/375*** 108 124 128 141 147 158 130 146 149 163 169 180*** 97 114 131 114 132 149 Table 3A — Electrical Data (Units Without Electrical Convenience Outlet) (cont) 50TFQ UNIT SIZE NOMINAL V-PH-Hz IFM TYPE VOLTAGE RANGE COMPRESSOR (each) Min RLA Max LRA OFM FLA IFM FLA STD 187 254 16.0 137.0 1.4 5.8 HIGH-STATIC 187 254 16.0 137.0 1.4 10.6 STD 414 508 8.3 69.0 0.7 2.6 HIGH-STATIC 414 508 8.3 69.0 0.7 4.8 518 632 6.4 58.0 0.7 208/230-3-60 009 (81/2 Tons) 460-3-60 STD 575-3-60 2.6 HIGH-STATIC 208/230-3-60 4.8 STD 187 254 17.2 124.0 1.4 5.8 ALT 187 254 17.2 124.0 1.4 7.5 HIGH-STATIC 187 254 17.2 124.0 1.4 15.0 STD 414 508 8.6 59.6 0.7 2.6 ALT 414 508 8.6 59.6 0.7 3.4 HIGH-STATIC 414 508 8.6 59.6 0.7 7.4 STD 518 632 6.9 49.4 0.7 2.6 ALT 518 632 6.9 49.4 0.7 3.4 HIGH-STATIC 518 632 6.9 49.4 0.7 7.4 012 (10 Tons) 460-3-60 575-3-60 NOTE: Legend and Notes for Electrical Data are on page 11. 9 ELECTRIC HEAT* Nominal kW** — 7.8/10.4 12.0/16.0 18.6/24.8 24.0/32.0 31.8/42.4 — 7.8/10.4 12.0/16.0 18.6/24.8 24.0/32.0 31.8/42.4 — 13.9 16.5 27.8 33.0 41.7 — 13.9 16.5 27.8 33.0 41.7 — 17.0 34.0 — 17.0 34.0 — 7.8/10.4 12.0/16.0 24.0/32.0 31.8/42.4 37.6/50.0 — 7.8/10.4 12.0/16.0 24.0/32.0 31.8/42.4 37.6/50.0 — 7.8/10.4 12.0/16.0 24.0/32.0 31.8/42.4 37.6/50.0 — 16.5 27.8 33.0 41.7 50.0 — 16.5 27.8 33.0 41.7 50.0 — 16.5 27.8 33.0 41.7 50.0 — 17.0 34.0 51.0 — 17.0 34.0 51.0 — 17.0 34.0 51.0 POWER SUPPLY DISCONNECT SIZE† FLA MCA MOCP FLA LRA — 21.7/ 25.0 33.3/ 38.5 51.6/ 59.7 66.6/ 77.0 88.3/102.0 — 21.7/ 25.0 33.3/ 38.5 51.6/ 59.7 66.6/ 77.0 88.3/102.0 — 16.7 19.8 33.4 39.7 50.2 — 16.7 19.8 33.4 39.7 50.2 — 17.1 34.1 — 17.1 34.1 — 21.7/ 25.0 33.3/ 38.5 66.6/ 77.0 88.3/102.0 104.4/120.3 — 21.7/ 25.0 33.3/ 38.5 66.6/ 77.0 88.3/102.0 104.4/120.3 — 21.7/ 25.0 33.3/ 38.5 66.6/ 77.0 88.3/102.0 104.4/120.3 — 19.8 33.4 39.7 50.2 60.1 — 19.8 33.4 39.7 50.2 60.1 — 19.8 33.4 39.7 50.2 60.1 — 17.1 34.1 51.2 — 17.1 34.1 51.2 — 17.1 34.1 51.2 44.6/ 44.6 71.7/ 75.9 86.2/ 92.7 109.1/119.2 127.9/140.9 155.0/172.1 49.4/ 49.4 76.5/ 80.7 91.0/ 97.5 113.9/124.0 132.7/145.7 159.8/176.9 22.7 43.6 47.4 64.4 72.3 85.4 24.9 45.8 49.6 66.6 74.5 87.6 17.6 39.0 60.2 19.4 40.7 62.0 47.3/ 47.3 74.4/ 78.6 88.9/ 95.4 130.6/143.6 157.7/174.8 177.8/167.6 49.0/ 49.0 76.1/ 80.8 90.6/ 97.1 132.3/145.3 159.4/176.5 179.5/169.3 56.5/ 56.5 83.6/ 87.8 98.1/104.6 139.8/152.8 166.9/184.0 187.0/176.8 23.4 48.1 65.1 73.0 86.1 83.5 24.2 48.9 65.9 73.8 86.9 84.3 28.2 52.9 69.9 77.8 90.9 88.3 18.7 40.1 61.4 69.9 19.4 40.7 62.0 70.6 22.6 43.9 65.2 73.8 45/ 45†† 80/ 80 90/100 110/125 150/150 175/175 50/ 50†† 80/ 90 100/100 125/125 150/150 175/200 25†† 45†† 50†† 70 80 90 25†† 50†† 50†† 70 80 90 20†† 40†† 70†† 20†† 45†† 70 50/ 50†† 80/ 80 90/100 150/150 175/175 200/175 50/ 50†† 80/ 90 100/100 150/150 175/200 200/200 60/ 60†† 90/ 90 100/110 150/175 175/200 200/200 25†† 50†† 70 80 90 90 25†† 50†† 70 80 90 90 30†† 60†† 70 80 100 100 20†† 45†† 70 70 20†† 45†† 70 80 25†† 45†† 70 80 47/ 47 72/ 75 85/ 91 106/115 123/135 148/164 52/ 52 77/ 81 91/ 96 112/121 129/141 154/170 24 43 46 62 69 81 26 45 49 65 72 84 18 38 58 20 40 60 49/ 49 74/ 78 88/ 94 126/138 151/167 170/188 51/ 51 76/ 80 90/ 96 128/140 153/169 171/190 60/ 60 85/ 89 98/104 137/149 162/177 180/198 24 47 63 70 82 93 25 48 64 71 83 94 30 53 68 76 88 99 20 39 59 78 20 40 60 79 24 44 63 83 321/321 343/346 354/360*** 373/381*** 388/398*** 409/428*** 365/365 386/390*** 398/403*** 416/424*** 431/442*** 453/467*** 162 178 182 195 201 212*** 184 200 203 217 223 234*** 135 152 169 152 170 187 295/295 317/320 328/334*** 362/372*** 383/397*** 399/415*** 314/314 336/389*** 347/353*** 381/391*** 402/416*** 418/434*** 362/362 384/387*** 395/401*** 429/439*** 450/464*** 466/482*** 143 163 176 183 193*** 203*** 182 202 216 222 233*** 243*** 176 196 210 216 227*** 237*** 118 135 152 169 149 166 183 201*** 145 162 179 196*** Table 3B — Electrical Data (Units With Electrical Convenience Outlet) 50TFQ UNIT SIZE NOMINAL V-PH-Hz IFM TYPE STD 208/230-3-60 HIGH-STATIC 008 (71/2 Tons) STD 460-3-60 HIGH-STATIC STD 575-3-60 HIGH-STATIC STD 208/230-3-60 HIGH-STATIC 009 (81/2 Tons) STD 460-3-60 HIGH-STATIC STD 575-3-60 HIGH-STATIC VOLTAGE RANGE COMPRESSOR ELECTRIC (each) HEAT* OFM IFM FLA FLA Nominal Min Max RLA LRA FLA kW** — — 7.8/10.4 21.7/ 25.0 12.0/16.0 33.3/ 38.5 187 254 13.4 91.0 1.4 5.8 18.6/24.8 51.6/ 59.7 24.0/32.0 66.6/ 77.0 31.8/42.4 88.3/102.0 — — 7.8/10.4 21.7/ 25.0 12.0/16.0 33.3/ 38.5 187 254 13.4 91.0 1.4 10.6 18.6/24.8 51.6/ 59.7 24.0/32.0 66.6/ 77.0 31.8/42.4 88.3/102.0 — — 13.9 16.7 16.5 19.8 414 508 6.7 42.0 0.7 2.6 27.8 33.4 33.0 39.7 41.7 50.2 — — 13.9 16.7 16.5 19.8 414 508 6.7 42.0 0.7 4.8 27.8 33.4 33.0 39.7 41.7 50.2 — — 518 632 5.4 39.0 0.7 2.6 17.0 17.1 34.0 34.1 — — 518 632 5.4 39.0 0.7 4.8 17.0 17.1 34.0 34.1 — — 7.8/10.4 21.7/ 25.0 12.0/16.0 33.3/ 38.5 187 254 16.0 137.0 1.4 5.8 18.6/24.8 51.6/ 59.7 24.0/32.0 66.6/ 77.0 31.8/42.4 88.3/102.0 — — 7.8/10.4 21.7/ 25.0 12.0/16.0 33.3/ 38.5 187 254 16.0 137.0 1.4 10.6 18.6/24.8 51.6/ 59.7 24.0/32.0 66.6/ 77.0 31.8/42.4 88.3/102.0 — — 13.9 16.7 16.5 19.8 414 508 8.3 69.0 0.7 2.6 27.8 33.4 33.0 39.7 41.7 50.2 — — 13.9 16.7 16.5 19.8 414 508 8.3 69.0 0.7 4.8 27.8 33.4 33.0 39.7 41.7 50.2 — — 518 632 6.4 58.0 0.7 2.6 17.0 17.1 34.0 34.1 — — 518 632 6.4 58.0 0.7 4.8 17.0 17.1 34.0 34.1 NOTE: Legend and Notes for Electrical Data are on page 11. 10 POWER SUPPLY DISCONNECT SIZE† MCA MOCP FLA LRA 43.6/ 43.6 70.7/ 74.8 85.2/ 91.7 108.1/118.2 126.8/139.8 153.9/171.1 48.4/ 48.4 75.5/ 79.6 90.0/ 96.5 112.9/123.0 131.6/144.6 158.7/175.9 21.3 42.1 46.0 63.0 70.9 84.0 23.5 44.3 48.2 65.2 73.1 86.2 17.1 38.5 59.7 18.9 40.2 61.5 49.4/ 49.4 76.5/ 80.7 91.0/ 97.5 113.9/124.0 132.7/145.7 154.8/176.9 54.2/ 54.2 81.3/ 85.5 95.8/102.3 118.7/128.8 137.5/150.5 164.6/181.7 24.9 45.7 49.6 66.6 74.5 87.6 27.1 47.9 51.8 68.8 76.7 89.8 19.3 40.7 62.0 21.1 42.5 63.7 45/ 45†† 80/ 80 90/100 110/125 150/150 175/175 50/ 50†† 80/ 80 90/100 125/125 150/150 175/200 25†† 45†† 50†† 70 80 90 25†† 45†† 50†† 70 80 90 20†† 40†† 60†† 20†† 45†† 70 50/ 50†† 80/ 90 100/100 125/125 150/150 175/200 60/ 60†† 90/ 90 100/110 125/150 150/175 175/200 25†† 50†† 50†† 70 80 90 30†† 50†† 60†† 70 80 90 20†† 45†† 70 25†† 45†† 70 46/ 46 71/ 75 85/ 91 106/115 123/135 148/164 52/ 52 77/ 81 90/ 96 111/120 128/140 153/169 23 42 45 61 68 80 25 44 48 63 71 83 18 38 57 20 40 59 52/ 52 77/ 81 91/ 96 112/121 129/141 154/170 58/ 58 83/ 86 96/102 117/126 134/146 159/175 26 45 49 65 72 84 29 48 51 67 74 86 20 40 60 22 42 62 234/234 256/259 267/272*** 285/294*** 300/311*** 322/336*** 277/277 299/302*** 311/316*** 329/337*** 344/354*** 366/379*** 110 127 130 143 150 160*** 132 148 151 165 171 182*** 99 116 133 116 133 150 326/326 348/351 359/364 377/386 392/403 414/428 369/369 391/394*** 403/408*** 421/429*** 436/446*** 458/471*** 164 181 184 197 204 214*** 186 202 205 219 225 236*** 137 154 171 154 171 188 Table 3B — Electrical Data (Units With Electrical Convenience Outlet) (cont) 50TFQ UNIT SIZE NOMINAL V-PH-Hz 208/230-3-60 IFM TYPE VOLTAGE RANGE COMPRESSOR (each) Min RLA Max LRA OFM FLA IFM FLA STD 187 254 17.2 124.0 1.4 5.8 ALT 187 254 17.2 124.0 1.4 7.5 HIGH-STATIC 187 254 17.2 124.0 1.4 15.0 STD 414 508 8.6 59.6 0.7 2.6 ALT 414 508 8.6 59.6 0.7 3.4 HIGH-STATIC 414 508 8.6 59.6 0.7 7.4 STD 518 632 6.9 49.4 0.7 2.6 ALT 518 632 6.9 49.4 0.7 3.4 HIGH-STATIC 518 632 6.9 49.4 0.7 7.4 012 (10 Tons) 460-3-60 575-3-60 FLA HACR IFM LRA MCA MOCP NEC OFM RLA — — — — — — — — — LEGEND Full Load Amps Heating, Air Conditioning and Refrigeration Indoor Fan Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National Electrical Code Outdoor Fan Motor Rated Load Amps ELECTRIC HEAT* Nominal FLA kW** — — 7.8/10.4 21.7/ 25.0 12.0/16.0 33.3/ 38.5 24.0/32.0 66.6/ 77.0 31.8/42.4 88.3/102.0 37.6/50.0 104.4/120.3 — — 7.8/10.4 21.7/ 25.0 12.0/16.0 33.3/ 38.5 24.0/32.0 66.6/ 77.0 31.8/42.4 88.3/102.0 37.6/50.0 104.4/120.3 — — 7.8/10.4 21.7/ 25.0 12.0/16.0 33.3/ 38.5 24.0/32.0 66.6/ 77.0 31.8/42.4 88.3/102.0 37.6/50.0 104.4/120.3 — — 16.5 19.8 27.8 33.4 33.0 39.7 41.7 50.2 50.0 60.1 — — 16.5 19.8 27.8 33.4 33.0 39.7 41.7 50.2 50.0 60.1 — — 16.5 19.8 27.8 33.4 33.0 39.7 41.7 50.2 50.0 60.1 — — 17.0 17.1 34.0 34.1 51.0 51.2 — — 17.0 17.1 34.0 34.1 51.0 51.2 — — 17.0 17.1 34.0 34.1 51.0 51.2 DISCONNECT SIZE† POWER SUPPLY MCA MOCP FLA LRA 52.1/ 52.1 79.2/ 83.4 93.7/100.2 135.4/148.4 162.5/179.6 182.6/172.4 53.8/ 53.8 80.9/ 85.1 95.4/101.9 137.1/150.1 164.2/181.3 184.3/174.1 61.3/ 61.3 88.4/ 92.6 102.9/109.4 144.6/157.6 171.7/188.8 191.8/181.6 25.5 50.3 67.3 75.2 88.3 85.6 26.3 51.1 68.1 76.0 89.1 86.4 30.3 55.1 72.1 80.0 93.1 90.4 20.5 41.8 63.1 71.7 21.1 42.5 63.7 72.3 24.3 45.7 66.9 75.5 60/ 60†† 80/ 90 100/110 150/150 175/200 200/200 60/ 60†† 90/ 90 100/110 150/175 175/200 200/200 70/ 70 90/100 110/110 150/175 175/200 200/200 30†† 60†† 70 80 90 90 30†† 60†† 70 80 90 90 35†† 60†† 80 80 100 100 25†† 45†† 70 80 25†† 45†† 70 80 25†† 50†† 70 80 55/ 55 80/ 84 93/ 99 132/144 157/172 175/193 57/ 57 82/ 86 95/101 134/145 158/174 177/195 66/ 66 91/ 94 104/110 142/154 167/183 186/204 27 50 65 73 85 96 28 51 66 73 86 97 32 55 71 78 90 102 22 41 61 80 22 42 62 81 26 46 65 85 300/300 322/325*** 333/338*** 366/377*** 388/402*** 404/420*** 319/319 341/344*** 352/357*** 385/396*** 407/421*** 423/439*** 367/367 389/392*** 400/405*** 433/444*** 455/459*** 471/487*** 145 165 178 185 195*** 205*** 185 204 218 224 235*** 245*** 179 198 212 218 229*** 239*** 120 137 154 171*** 151 168 185 202*** 146 163 180 198*** % Voltage Imbalance max voltage deviation from average voltage = 100 x average voltage Example: Supply voltage is 460-3-60. AB = 452 v BC = 464 v AC = 455 v Average Voltage = 452 + 464 + 455 3 1371 3 = 457 Determine maximum deviation from average voltage. (AB) 457 – 452 = 5 v (BC) 464 – 457 = 7 v (AC) 457 – 455 = 2 v = *Heaters are field installed only. †Used to determine minimum disconnect size per NEC. **Heater capacity (kW) is based on heater voltage of 208 v, 240 v, 480 v, and 575 v. If power distribution voltage to unit varies from rated heater voltage, heater kW will vary accordingly. ††Fuse or HACR circuit breaker. ***Optional disconnect switch is unavailable. Maximum deviation is 7 v. Determine percent of voltage imbalance. 7 % Voltage Imbalance = 100 x 457 = 1.53% This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%. NOTES: 1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. 2. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine the percent of voltage imbalance. IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately. 11 DEFROST BOARD — The defrost board timer cycle is set to 30 minutes. To change the cycle time, turn off power to the unit and install lockout tag. Remove the wire from defrost board connected to the 30 minute quick-connect. See Fig. 10. Connect the wire to the 50 or 90 minute quick-connects on the defrost board, depending on the desired defrost time. HEAT ANTICIPATOR SETTINGS — For units with electric heat, set heat anticipator settings as shown in Table 4. FIELD CONTROL WIRING — Install a Carrier-approved accessory thermostat assembly according to the installation instructions included with the accessory. Locate the thermostat assembly on a solid wall in the conditioned space to sense average temperature in accordance with the thermostat installation instructions. NOTE: If using a Carrier electronic thermostat, set the thermostat configuration for “non-heat pump operation.” This family of products does not require an O terminal to energize the reversing valve. Route the thermostat cable or equivalent single leads of colored wire from the subbase terminals to the low-voltage connections on the unit (shown in Fig. 8A and 8B) as described in Steps 1 through 4 below. NOTE: For wire runs up to 50 ft, use no. 18 AWG (American Wire Gage) insulated wire (35 C minimum). For 51 to 75 ft, use no. 16 AWG insulated wire (35 C minimum). For over 75 ft, use no. 14 AWG insulated wire (35 C minimum). All wire larger than no. 18 AWG cannot be directly connected to the thermostat and will require a junction box and splice at the thermostat. 1. If the unit is mounted on the roof curb and the accessory thru-the-curb service plate connection is used, route wire through the connection plate. 2. Pass control wires through the hole provided on the unit (see connection D in Connection Sizes table in Fig. 6). 3. Feed wire through the raceway built into the corner post to the 24-v barrier located on the left side of the control box. See Fig. 9. The raceway provides the UL required clearance between the high-voltage and low-voltage wiring. 4. Connect the thermostat wires to the screw terminals of the low-voltage connector (see Fig. 8A and 8B). NOTE: If the unit is mounted on a roof curb and electrical power will be run up “thru-the-bottom,” use accessory kit number CRBTMPWR002A01. This kit, available from your local distributor, ensures a watertight seal. Refer to the accessory installation instructions for information on power wiring. Refer to Fig. 6 for drilling holes in basepan. Step 6 — Adjust Factory-Installed Options DISCONNECT SWITCH — The optional disconnect switch is non-fused. The switch can be locked in place for safety purposes. CONTROL CONNECTION BOARD THERMOSTAT CONTROL CONNECTION BOARD R 24 VAC R R G RMTOCC Y1 Y1 CMPSAFE Y2 Y2 Y2 FSD W1 W1 W1 SFS W2 W2 NOT USED G G C C C C X X X Fig. 8B — Low Voltage Connections (Units with PremierLink™ Controls) DISCONNECT BOARD COOL STAGE 1 Y1/W2 R FAN G G HEAT STAGE 1 W/W1 Y1 COOL STAGE 2 Y/Y2 Y2 HEAT STAGE 2 O/W2 W1 24 VAC HOT R W2 24 VAC COM C DISCONNECT SWITCH (OPTIONAL) WIRE CONNECTIONS TO LOW-VOLTAGE SECTION (CONNECTION BOARD) RACEWAY C IPD/X COMPRESSOR NO. 2 N/A OUTDOOR AIR S1 SENSOR S2 CONVENIENCE OUTLET HOLE IN END PANEL THERMOSTAT DIPSWITCH SETTINGS ON OFF D B A C LEGEND Field Wiring NOTE: Underlined letter indicates active thermostat output when configured for A/C operation. COMPRESSOR NO. 1 Fig. 8A — Low-Voltage Connections With or Without Economizer or Two-Position Damper Fig. 9 — Typical Field Control Wiring Raceway 12 Table 4 — Heat Anticipator Settings UNIT 50TFQ Heater kW* 10.4, 16.0 24.8, 32.0 42.4, 50.0 208/230 Configuration 2-Stage 1-Stage Stage 1 Stage 2 0.3 NA NA 0.6 0.3 0.3 0.9 0.6 0.3 Heater kW* 13.9, 16.5 27.8, 33.0 41.7, 50.0 UNIT VOLTAGE 460 Configuration 2-Stage 1-Stage Stage 1 Stage 2 Heater kW* 575 Configuration 2-Stage 1-Stage Stage 1 Stage 2 0.3 NA NA 17.0, 34.0 0.3 NA NA 0.6 0.3 0.3 51.0 0.6 0.3 0.3 *kW is based on 240, 480, or 575 v. CONVENIENCE OUTLET — An optional convenience outlet provides power for rooftop use. For maintenance personnel safety, the convenience outlet power is off when the unit disconnect is off. Adjacent unit outlets may be used for service tools. An optional “Hot Outlet” is available from the factory as a special order item. NOVAR CONTROLS — Optional Novar controls (ETM 3051) are available for replacement or new construction jobs. MANUAL OUTDOOR-AIR DAMPER — The outdoor-air hood and screen are attached to the basepan at the bottom of the unit (for shipping). Assembly: 1. Determine the amount of ventilation required for building. Record the amount for use in Step 8. 2. Remove the filter access panel by raising the panel and swinging it outward. The panel is now disengaged from the track and can be removed. No tools are required to remove the filter access panel. Remove the outdoor-air opening panel. Save the panels and screws. See Fig. 11. 3. Separate the hood and screen from the basepan by removing the screws and brackets securing them. Save all screws and discard the brackets. 4. Replace the outdoor air opening panel. 5. Place the hood on the front of the outdoor air opening panel. See Fig. 12 for hood details. Secure the top of the hood with the 6 screws removed in Step 3. See Fig. 13. 6. Remove and save the 8 screws (4 on each side) from the sides of the manual outdoor-air damper. 7. Align the screw holes on the hood with the screw holes on the side of the manual outdoor-air damper. See Fig. 12 and 13. Secure the hood with the 8 screws from Step 6. 8. Adjust the minimum position setting of the damper blade by adjusting the manual outdoor-air adjustment screws on the front of the damper blade. See Fig. 11. Slide the blade vertically until it is in the appropriate position determined by Fig. 14. Tighten the screws. 9. Remove and save the screws currently on the sides of hood. Insert the screen. Secure the screen to the hood using the screws. See Fig. 13. 10. Replace the filter access panel. Ensure that the filter access panel slides along the tracks and is securely engaged. Fig. 10 — Defrost Board FILTER ACCESS PANEL OUTDOOR AIR OPENING PANEL SCREWS (SIDE) MANUAL OUTDOOR-AIR ADJUSTMENT SCREWS DAMPER BLADE Fig. 11 — Damper Panel with Manual Outdoor-Air Damper Installed 13 PREMIERLINK™ CONTROL — The PremierLink controller is compatible with Carrier Comfort Network® (CCN) devices. This control is designed to allow users the access and ability to change factory-defined settings, thus expanding the function of the standard unit control board. Carrier’s diagnostic standard tier display tools such as Navigator™ module or Scrolling Marquee can be used with the PremierLink controller. The PremierLink controller (see Fig. 15A and 15B) requires a Carrier electronic thermostat or a CCN connection for time broadcast to initiate its internal timeclock. This is necessary for broadcast of time of day functions (occupied/unoccupied). Refer to Fig. 16. The PremierLink control may be mounted in the control panel or an area below the control panel. NOTE: PremierLink versions 1.3 and later are shipped in Sensor mode. If used with a thermostat, the PremierLink control must be configured to Thermostat mode. The PremierLink control includes a supply-air temperature sensor (SAT) and an outdoor-air temperature sensor (OAT) as standard. An indoor-air quality (CO2) sensor can be added as an option. Refer to Table 5 for sensor usage. Install the Supply Air Temperature (SAT) Sensor — When the unit is supplied with a factory-mounted PremierLink control, the supply-air temperature (SAT) sensor (33ZCSENSAT) is factory-supplied and wired. The wiring is routed from the PremierLink control over the control box, through a grommet, into the fan section, down along the back side of the fan, and along the fan deck over to the supply-air opening. The SAT probe is wire-tied to the supply-air opening (on the horizontal opening end) in its shipping position. Remove the sensor for installation. Re-position the sensor for installation. Re-position the sensor in the flange of the supply-air opening or in the supply air duct (as required by local codes). Drill or punch a 1/2-in. hole in the flange or duct. Use two fieldsupplied, self-drilling screws to secure the sensor probe in a horizontal orientation. NOTE: The sensor must be mounted in the discharge airstream downstream of the cooling coil and any heating devices. Be sure that the probe tip does not come in contact with any of the unit or heat surfaces. Outdoor Air Temperature (OAT) Sensor — When the unit is supplied with a factory-mounted PremierLink control, the outdoor-air temperature (OAT) sensor is factory-supplied and wired. Install the Indoor Air Quality (CO2) Sensor — Mount the optional indoor air quality (CO2) sensor according to manufacturer specifications. A separate field-supplied transformer must be used to power the CO2 sensor. Wire the CO2 sensor to the COM and IAQI terminals of J5 on the PremierLink controller. Refer to the PremierLink Installation, Start-up, and Configuration Instructions for detailed wiring and configuration information. Fig. 12 — Outdoor-Air Hood Details SCREW HOLES (TOP) HOOD HOOD SCREEN LOCATION (SCREEN NOT SHOWN) Fig. 13 — Optional Manual Outdoor-Air Damper with Hood Attached Fig. 14 — Outdoor Air Damper Position Setting 14 Table 5 — PremierLink™ Sensor Usage APPLICATION Dry Bulb Temperature with PremierLink™* (PremierLink requires 4-20 mA Actuator) Differential Dry Bulb Temperature with PremierLink* (PremierLink requires 4-20 mA Actuator) Single Enthalpy with PremierLink* (PremierLink requires 4-20 mA Actuator) Differential Enthalpy with PremierLink* (PremierLink requires 4-20 mA Actuator) OUTDOOR AIR TEMPERATURE SENSOR RETURN AIR TEMPERATURE SENSOR OUTDOOR AIR ENTHALPY SENSOR RETURN AIR ENTHALPY SENSOR Included — HH79NZ017 — — — Included — HH79NZ017 Required — 33ZCT55SPT or Equivalent — — Included — Not Used — Required — HH57AC077 — Included — Not Used — Required — HH57AC077 Required — HH57AC078 *PremierLink control requires Supply Air Temperature sensor 33ZCSENSAT and Outdoor Air Temperature Sensor HH79NZ017 — Included with factory-installed PremierLink control; field-supplied and field-installed with field-installed PremierLink control. NOTES: 1. CO2 Sensors (Optional): 33ZCSENCO2 — Room sensor (adjustable). Aspirator box is required for duct mounting of the sensor. 33ZCASPCO2 — Aspirator box used for duct-mounted CO2 room sensor. 33ZCT55CO2 — Space temperature and CO2 room sensor with override. 33ZCT56CO2 — Space temperature and CO2 room sensor with override and set point. 2. All units include the following Standard Sensors: Outdoor-Air Sensor — 50HJ540569 — Opens at 67 F, closes at 52 F, not adjustable. Mixed-Air Sensor — HH97AZ001 — (PremierLink control requires Supply Air Temperature sensor 33ZCSENSAT and Outdoor Air Temperature Sensor HH79NZ017) Compressor Lockout Sensor — 50HJ540570 — Opens at 35 F, closes at 50 F. Fig. 15A — PremierLink Controller 15 PREMIERLINK CONTROL HINGED DOOR PANEL PREMIERLINK COVER Fig. 15B — PremierLink™ Controller (Installed) BLK RED VIO OAT VIO TB - 2 7 7 6 6 BRN 1 BLU BRN ORN VIO 2 HK50AA039 BLU PNK J6 ANAL OG SAT PNK BLK BRN YEL 10 10 8 2 RED BLU YEL WHT RED 3 BLK 4 BRN 5 RED 6 BRN 7 BLU 8 ORN BRN BLU GRN 8 2 3 BLK Space Temp./ Set Point Adjustment Indoor Air Quality Sensor YEL BLU WHT 3 4 Outdoor Air Quality Sensor 4 1 1 5 5 9 9 12 12 J4 DISCRETE BLU 11 J5 0 - 20 mA IN BRN 11 PremierLink PNK Power Exhaust/Energy Recycler PNK J9 0-20 mA J2 J1 PWR COMMS GRA GRA TB - 3 ORN RMTOCC PNK SR + 1 PNK GRN GRA WHT GRA BRN BLK TB - 1 R 1 RED GRA FSD 3 BLU 2 SFS 4 WHT 3 Y2 5 PNK 4 W1 ORN 6 RED 5 W2 PNK 7 WHT 6 G 8 BLK 7 C 8 X Y1 3 OUTDOOR AIR ENTHALPY SENSOR CCN Comm. BLK Economi$er2 4 - 20mA RED BRN S + RETURN AIR ENTHALPY SENSOR COMMS OAT PWR SAT — — — — LEGEND Communications Outdoor Air Temperature Sensor Power Supply Air Temperature Sensor RTU Terminal Board Fig. 16 — Typical PremierLink Controls Wiring 16 PNK RED YEL GRAY GRAY ORN ORN ORN RED 2 CMPSAFE TR1 RED BRN J8 Relays GRA TR 2 J7 PP/MP ORN WHT Enthalpy Sensors and Control — The enthalpy control (HH57AC077) is supplied as a field-installed accessory to be used with the economizer damper control option. The outdoor air enthalpy sensor is part of the enthalpy control. The separate field-installed accessory return air enthalpy sensor (HH57AC078) is required for differential enthalpy control. NOTE: The enthalpy control must be set to the “D” setting for differential enthalpy control to work properly. The enthalpy control receives the indoor and return enthalpy from the outdoor and return air enthalpy sensors and provides a dry contact switch input to the PremierLink™ controller. Locate the controller in place of an existing economizer controller or near the actuator. The mounting plate may not be needed if existing bracket is used. A closed contact indicates that outside air is preferred to the return air. An open contact indicates that the economizer should remain at minimum position. Outdoor Air Enthalpy Sensor/Enthalpy Controller (HH57AC077) — To wire the outdoor air enthalpy sensor, perform the following (see Fig. 17 and 18): NOTE: The outdoor air sensor can be removed from the back of the enthalpy controller and mounted remotely. 1. Use a 4-conductor, 18 or 20 AWG cable to connect the enthalpy control to the PremierLink controller and power transformer. 2. Connect the following 4 wires from the wire harness located in rooftop unit to the enthalpy controller: a. Connect the BRN wire to the 24 vac terminal (TR1) on enthalpy control and to pin 1 on 12-pin harness. b. Connect the RED wire to the 24 vac GND terminal (TR) on enthalpy sensor and to pin 4 on 12-pin harness. c. Connect the GRAY/ORN wire to J4-2 on PremierLink controller and to terminal (3) on enthalpy sensor. d. Connect the GRAY/RED wire to J4-1 on PremierLink controller and to terminal (2) on enthalpy sensor. NOTE: If installing in a Carrier rooftop, use the two gray wires provided from the control section to the economizer to connect PremierLink controller to terminals 2 and 3 on enthalpy sensor. If NOT using Carrier equipment, wires may need to be field supplied and installed. Return Air Enthalpy Sensor — Mount the return-air enthalpy sensor (HH57AC078) in the return-air duct. The return air sensor is wired to the enthalpy controller (HH57AC077). The outdoor enthalpy changeover set point is set at the controller. To wire the return air enthalpy sensor, perform the following (see Fig. 17): 1. Use a 2-conductor, 18 or 20 AWG, twisted pair cable to connect the return air enthalpy sensor to the enthalpy controller. 2. At the enthalpy control remove the factory-installed resistor from the (SR) and (+) terminals. 3. Connect the field-supplied RED wire to (+) spade connector on the return air enthalpy sensor and the (SR+) terminal on the enthalpy controller. Connect the BLK wire to (S) spade connector on the return air enthalpy sensor and the (SR) terminal on the enthalpy controller. ENTHALPY CONTROLLER A B TR C D SO TR1 SR + + RED BRN BLK RED S (RETURN AIR + ENTHALPY SENSOR) 3 2 LED 1 S (OUTDOOR AIR + ENTHALPY SENSOR) GRAY/ORN GRAY/RED WIRE HARNESS IN UNIT NOTES: 1. Remove factory-installed jumper across SR and + before connecting wires from return air sensor. 2. Switches shown in high outdoor air enthalpy state. Terminals 2 and 3 close on low outdoor air enthalpy relative to indoor air enthalpy. 3. Remove sensor mounted on back of control and locate in outdoor airstream. Fig. 17 — Outdoor and Return Air Sensor Wiring Connections for Differential Enthalpy Control HH57AC077 ENTHALPY CONTROL AND BRACKET OUTDOOR AIR ENTHALPY SENSOR HH57AC078 ENTHALPY SENSOR (USED WITH ENTHALPY CONTROL FOR DIFFERENTIAL ENTHALPY OPERATION) C7400 A1004 + MOUNTING PLATE Fig. 18 — Differential Enthalpy Control, Sensor and Mounting Plate (33AMKITENT006) 17 OPTIONAL ECONOMI$ER IV AND ECONOMI$ER2 — See Fig. 19 for EconoMi$er IV component locations. See Fig. 20 for EconoMi$er2 component locations. NOTE: These instructions are for installing the optional EconoMi$er IV and EconoMi$er2 only. Refer to the accessory EconoMi$er IV or EconoMi$er2 installation instructions when field installing an EconoMi$er IV or EconoMi$er2 accessory. 1. To remove the existing unit filter access panel, raise the panel and swing the bottom outward. The panel is now disengaged from the track and can be removed. See Fig. 21. 2. The box with the economizer hood components is shipped in the compartment behind the economizer. The EconoMi$er IV controller is mounted on top of the EconoMi$er IV in the position shown in Fig. 19. The optional EconoMi$er2 with 4 to 20 mA actuator signal control does not include the EconoMi$er IV controller. To remove the component box from its shipping position, remove the screw holding the hood box bracket to the top of the economizer. Slide the hood box out of the unit. See Fig. 22. 4. Swing out indoor coil access panel and insert the hood sides under the panel (hood top). Use the screws provided to attach the hood sides to the hood top. Use screws provided to attach the hood sides to the unit. See Fig. 24. 5. Remove the shipping tape holding the economizer barometric relief damper in place. FILTER ACCESS PANEL IMPORTANT: If the power exhaust accessory is to be installed on the unit, the hood shipped with the unit will not be used and must be discarded. Save the aluminum filter for use in the power exhaust hood assembly. INDOOR COIL ACCESS PANEL Fig. 21 — Typical Access Panel Locations 3. The indoor coil access panel will be used as the top of the hood. Remove the screws along the sides and bottom of the indoor coil access panel. See Fig. 23. ECONOMI$ER IV CONTROLLER WIRING HARNESS B Hood ox HOOD BOX BRACKET OUTSIDE AIR TEMPERATURE SENSOR LOW AMBIENT SENSOR ACTUATOR Fig. 22 — Hood Box Removal Fig. 19 — EconoMi$er IV Component Locations OUTDOOR AIR HOOD ECONOMI$ER2 PLUG SIDE PANEL HOOD SHIPPING BRACKET CAULK HERE BAROMETRIC RELIEF DAMPER INDOOR COIL ACCESS PANEL GEAR DRIVEN DAMPER Fig. 20 — EconoMi$er2 Component Locations TOP SIDE PANEL INDOOR COIL ACCESS PANEL Fig. 23 — Indoor Coil Access Panel Relocation 18 8. Caulk the ends of the joint between the unit top panel and the hood top. See Fig. 23. 9. Replace the filter access panel. 10. Install all EconoMi$er IV accessories. EconoMi$er IV wiring is shown in Fig. 26. EconoMi$er2 wiring is shown in Fig. 27. Barometric flow capacity is shown in Fig. 28. Outdoor air leakage is shown in Fig. 29. Return air pressure drop is shown in Fig. 30. 6. Insert the hood divider between the hood sides. See Fig. 24 and 25. Secure hood divider with 2 screws on each hood side. The hood divider is also used as the bottom filter rack for the aluminum filter. 7. Open the filter clips which are located underneath the hood top. Insert the aluminum filter into the bottom filter rack (hood divider). Push the filter into position past the open filter clips. Close the filter clips to lock the filter into place. See Fig. 25. 22 1/4” TOP PANEL INDOOR COIL ACCESS PANEL LEFT HOOD SIDE DIVIDER SCREW OUTSIDE AIR B 24 9/16” HOOD CLEANABLE ALUMINUM FILTER 40 3/8” HOOD DIVIDER FILTER BAROMETRIC RELIEF Fig. 24 — Outdoor-Air Hood Construction FILTER CLIP Fig. 25 — Filter Installation FOR OCCUPANCY CONTROL REPLACE JUMPER WITH FIELD-SUPPLIED TIME CLOCK LEGEND DCV— Demand Controlled Ventilation IAQ — Indoor Air Quality LA — Low Ambient Lockout Device OAT — Outdoor-Air Temperature POT — Potentiometer RAT — Return-Air Temperature Potentiometer Defaults Settings: Power Exhaust Middle Minimum Pos. Fully Closed DCV Max. Middle DCV Set Middle Enthalpy C Setting NOTES: 1. 620 ohm, 1 watt 5% resistor should be removed only when using differential enthalpy or dry bulb. 2. If a separate field-supplied 24 v transformer is used for the IAQ sensor power supply, it cannot have the secondary of the transformer grounded. 3. For field-installed remote minimum position POT, remove black wire jumper between P and P1 and set control minimum position POT. to the minimum position. Fig. 26 — EconoMi$er IV Wiring 19 BLACK 4 3 5 BLUE 2 500 OHM RESISTOR 8 VIOLET 6 NOTE 1 PINK 7 RUN RED + NOTE 3 1 YELLOW 10 50HJ540573 ACTUATOR ASSEMBLY OPTIONAL CO 2 SENSOR 4 - 20 mA OUTPUT 11 9 WHITE DIRECT DRIVE ACTUATOR 12 ECONOMISER2 PLUG NOTES: 1. Switch on actuator must be in run position for economizer to operate. 2. PremierLink™ control requires that the standard 50HJ540569 outside-air sensor be replaced by either the CROASENR001A00 dry bulb sensor or HH57A077 enthalpy sensor. 3. 50HJ540573 actuator consists of the 50HJ540567 actuator and a harness with 500-ohm resistor. FLOW IN CUBIC FEET PER MINUTE (cfm) FLOW IN CUBIC FEET PER MINUTE (cfm) Fig. 27 — EconoMi$er2 with 4 to 20 mA Control Wiring 2500 2000 1500 1000 500 0 0.15 0.05 0.25 STATIC PRESSURE (in. wg) 6000 5000 4000 3000 2000 1000 0 0.05 0.10 0.15 0.20 0.25 0.30 0.35 STATIC PRESSURE (in. wg) FLOW IN CUBIC FEET PER MINUTE (cfm) Fig. 28 — Barometric Flow Capacity Fig. 30 — Return-Air Pressure Drop 30 25 20 15 10 5 0 0.13 0.20 0.22 0.25 0.30 0.35 0.40 0.45 0.50 STATIC PRESSURE (in. wg) Fig. 29 — Outdoor-Air Damper Leakage 20 Table 7 — EconoMi$er IV Sensor Usage APPLICATION Outdoor Air Dry Bulb Differential Dry Bulb Single Enthalpy Differential Enthalpy CO2 for DCV Control using a Wall-Mounted CO2 Sensor CO2 for DCV Control using a Duct-Mounted CO2 Sensor Table 6 — Supply Air Sensor Temperature/ Resistance Values TEMPERATURE (F) –58 –40 –22 –4 14 32 50 68 77 86 104 122 140 158 176 185 194 212 230 248 257 266 284 302 ECONOMI$ER IV WITH OUTDOOR AIR DRY BULB SENSOR Accessories Required None. The outdoor air dry bulb sensor is factory installed. CRTEMPSN002A00* HH57AC078 HH57AC078 and CRENTDIF004A00* 33ZCSENCO2 33ZCSENCO2† and 33ZCASPCO2** OR ECONOMI$ER IV STANDARD SENSORS Outdoor Air Temperature (OAT) Sensor — The outdoor air temperature sensor (HH57AC074) is a 10 to 20 mA device used to measure the outdoor-air temperature. The outdoor-air temperature is used to determine when the EconoMi$er IV can be used for free cooling. The sensor is factory-installed on the EconoMi$er IV in the outdoor airstream. See Fig. 19. The operating range of temperature measurement is 40 to 100 F. Supply Air Temperature (SAT) Sensor — The supply air temperature sensor is a 3 K thermistor located at the inlet of the indoor fan. See Fig. 31. This sensor is factory installed. The operating range of temperature measurement is 0° to 158 F. See Table 6 for sensor temperature/resistance values. The temperature sensor looks like an eyelet terminal with wires running to it. The sensor is located in the “crimp end” and is sealed from moisture. CRCBDIOX005A00†† *CRENTDIF004A00 and CRTEMPSN002A00 accessories are used on many different base units. As such, these kits may contain parts that will not be needed for installation. †33ZCSENCO2 is an accessory CO2 sensor. **33ZCASPCO2 is an accessory aspirator box required for ductmounted applications. ††CRCBDIOX005A00 is an accessory that contains both 33ZCSENCO2 and 33ZCASPCO2 accessories. RESISTANCE (ohms) 200,250 100,680 53,010 29,091 16,590 9,795 5,970 3,747 3,000 2,416 1,597 1,080 746 525 376 321 274 203 153 116 102 89 70 55 Outdoor Dry Bulb Changeover — The standard controller is shipped from the factory configured for outdoor dry bulb changeover control. The outdoor air and supply air temperature sensors are included as standard. For this control mode, the outdoor temperature is compared to an adjustable set point selected on the control. If the outdoor-air temperature is above the set point, the EconoMi$er IV will adjust the outdoor air dampers to minimum position. If the outdoor-air temperature is below the set point, the position of the outdoor air dampers will be controlled to provide free cooling using outdoor air. When in this mode, the LED next to the free cooling set point potentiometer will be on. The changeover temperature set point is controlled by the free cooling set point potentiometer located on the control. See Fig. 32. The scale on the potentiometer is A, B, C, and D. See Fig. 33 for the corresponding temperature changeover values. Outdoor Air Lockout Sensor — The Economi$er IV is equipped with an ambient temperature lockout switch located in the outdoor air stream which is used to lockout the compressors below a 42 F ambient temperature. See Fig. 19. ECONOMI$ER IV CONTROL MODES SUPPLY AIR TEMPERATURE SENSOR MOUNTING LOCATION IMPORTANT: The optional EconoMi$er2 does not include a controller. The EconoMi$er2 is operated by a 4 to 20 mA signal from an existing field-supplied controller (such as PremierLink™ control). See Fig. 27 for wiring information. SUPPLY AIR TEMPERATURE SENSOR Determine the EconoMi$er IV control mode before set up of the control. Some modes of operation may require different sensors. Refer to Table 7. The EconoMi$er IV is supplied from the factory with a supply air temperature sensor and an outdoor air temperature sensor. This allows for operation of the EconoMi$er IV with outdoor air dry bulb changeover control. Additional accessories can be added to allow for different types of changeover control and operation of the EconoMi$er IV and unit. Fig. 31 — Supply Air Sensor Location 21 Differential Enthalpy Control — For differential enthalpy control, the EconoMi$er IV controller uses two enthalpy sensors (HH57AC078 and CRENTDIF004A00), one in the outside air and one in the return air duct. The EconoMi$er IV controller compares the outdoor air enthalpy to the return air enthalpy to determine EconoMi$er IV use. The controller selects the lower enthalpy air (return or outdoor) for cooling. For example, when the outdoor air has a lower enthalpy than the return air, the EconoMi$er IV opens to bring in outdoor air for free cooling. Replace the standard outside air dry bulb temperature sensor with the accessory enthalpy sensor in the same mounting location. See Fig. 19. Mount the return air enthalpy sensor in the return air duct. See Fig. 34. Wiring is provided in the EconoMi$er IV wiring harness. See Fig. 26. The outdoor enthalpy changeover set point is set with the outdoor enthalpy set point potentiometer on the EconoMi$er IV controller. When using this mode of changeover control, turn the enthalpy setpoint potentiometer fully clockwise to the D setting. Indoor Air Quality (IAQ) Sensor Input — The IAQ input can be used for demand control ventilation control based on the level of CO2 measured in the space or return air duct. Mount the accessory IAQ sensor according to manufacturer specifications. The IAQ sensor should be wired to the AQ and AQ1 terminals of the controller. Adjust the DCV potentiometers to correspond to the DCV voltage output of the indoor air quality sensor at the user-determined set point. See Fig. 37. If a separate field-supplied transformer is used to power the IAQ sensor, the sensor must not be grounded or the EconoMi$er IV control board will be damaged. Fig. 32 — EconoMi$er IV Controller Potentiometer and LED Locations 19 LED ON 18 D 17 LED OFF 16 mA 15 14 LED ON C LED OFF 13 12 LED ON B LED OFF LED ON A 11 10 ECONOMI$ER IV CONTROLLER LED OFF 9 40 45 50 55 60 65 70 75 80 DEGREES FAHRENHEIT 85 90 95 100 ECONOMI$ER IV Fig. 33 — Outside Air Temperature Changeover Set Points GROMMET Differential Dry Bulb Control — For differential dry bulb control the standard outdoor dry bulb sensor is used in conjunction with an additional accessory dry bulb sensor (part number CRTEMPSN002A00). The accessory sensor must be mounted in the return airstream. See Fig. 34. Wiring is provided in the EconoMi$er IV wiring harness. See Fig. 26. In this mode of operation, the outdoor-air temperature is compared to the return-air temperature and the lower temperature airstream is used for cooling. When using this mode of changeover control, turn the enthalpy set point potentiometer fully clockwise to the D setting. See Fig. 32. Outdoor Enthalpy Changeover — For enthalpy control, accessory enthalpy sensor (part number HH57AC078) is required. Replace the standard outdoor dry bulb temperature sensor with the accessory enthalpy sensor in the same mounting location. See Fig. 19. When the outdoor air enthalpy rises above the outdoor enthalpy changeover set point, the outdoorair damper moves to its minimum position. The outdoor enthalpy changeover set point is set with the outdoor enthalpy set point potentiometer on the EconoMi$er IV controller. The set points are A, B, C, and D. See Fig. 35. The factory-installed 620-ohm jumper must be in place across terminals SR and SR+ on the EconoMi$er IV controller. See Fig. 19 and 36. RETURN AIR SENSOR RETURN DUCT (FIELD-PROVIDED) Fig. 34 — Return Air Temperature or Enthalpy Sensor Mounting Location 22 46 85 90 95 100 105 110 (29) (32) (35) (38) (41) (43) 44 CONTROL CONTROL POINT CURVE APPROX. °F (°C) AT 50% RH 73 (23) A 70 (21) B 67 (19) C 63 (17) D ) (% UM ID IT Y 38 75 (24) EH LA TIV 32 RE 30 70 (21) 20 70 80 50 60 (16) A 40 22 60 24 65 (18) 10 0 90 8 EN TH AL 26 PY — 2 BT U PE R 34 PO UN D 36 DR Y AI R 40 42 80 (27) 16 14 50 (10) 12 45 (7) 30 18 55 (13) B C 20 D 40 (4) 10 35 (2) B A D C 35 (2) 40 (4) 45 (7) HIGH LIMIT CURVE 55 60 65 70 75 80 85 90 95 100 105 110 (13) (16) (18) (21) (24) (27) (29) (32) (35) (38) (41) (43) 50 (10) APPROXIMATE DRY BULB TEMPERATURE— °F (°C) Fig. 35 — Enthalpy Changeover Set Points CO2 SENSOR MAX RANGE SETTING EXH N1 P Min Pos T1 DCV 2V SO+ SR+ SR _ + Max 10V 1 2 5 DCV AQ SO 24 Vac COM Open T AQ1 24 Vac HOT 6000 Set 10V 2V EXH P1 TR1 RANGE CONFIGURATION (ppm) N TR 2V DCV Set 10V Free Cool B C A D 3 4 EF EF1 5000 4000 800 ppm 900 ppm 1000 ppm 1100 ppm 3000 2000 1000 0 2 3 4 5 6 7 8 DAMPER VOLTAGE FOR MAX VENTILATION RATE Fig. 37 — CO2 Sensor Maximum Range Setting Fig. 36 — EconoMi$er IV Control 23 Damper Movement — Damper movement from full open to full closed (or vice versa) takes 21/2 minutes. Thermostats — The EconoMi$er IV control works with conventional thermostats that have a Y1 (cool stage 1), Y2 (cool stage 2), W1 (heat stage 1), W2 (heat stage 2), and G (fan). The EconoMi$er IV control does not support space temperature sensors. Connections are made at the thermostat terminal connection board located in the main control box. Occupancy Control — The factory default configuration for the EconoMi$er IV control is occupied mode. Occupied status is provided by the black jumper from terminal TR to terminal N. When unoccupied mode is desired, install a field-supplied timeclock function in place of the jumper between TR and N. See Fig. 26. When the timeclock contacts are closed, the EconoMi$er IV control will be in occupied mode. When the timeclock contacts are open (removing the 24-v signal from terminal N), the EconoMi$er IV will be in unoccupied mode. Demand Controlled Ventilation (DCV) — When using the EconoMi$er IV for demand controlled ventilation, there are some equipment selection criteria which should be considered. When selecting the heat capacity and cool capacity of the equipment, the maximum ventilation rate must be evaluated for design conditions. The maximum damper position must be calculated to provide the desired fresh air. Typically the maximum ventilation rate will be about 5 to 10% more than the typical cfm required per person, using normal outside air design criteria. A proportional anticipatory strategy should be taken with the following conditions: a zone with a large area, varied occupancy, and equipment that cannot exceed the required ventilation rate at design conditions. Exceeding the required ventilation rate means the equipment can condition air at a maximum ventilation rate that is greater than the required ventilation rate for maximum occupancy. A proportional-anticipatory strategy will cause the fresh air supplied to increase as the room CO2 level increases even though the CO2 set point has not been reached. By the time the CO2 level reaches the set point, the damper will be at maximum ventilation and should maintain the set point. In order to have the CO2 sensor control the economizer damper in this manner, first determine the damper voltage output for minimum or base ventilation. Base ventilation is the ventilation required to remove contaminants during unoccupied periods. The following equation may be used to determine the percent of outside-air entering the building for a given damper position. For best results there should be at least a 10 degree difference in outside and return-air temperatures. OA RA (TO x ) + (TR x ) = TM 100 100 TO = Outdoor-Air Temperature OA = Percent of Outdoor Air TR = Return-Air Temperature RA = Percent of Return Air TM = Mixed-Air Temperature Once base ventilation has been determined, set the minimum damper position potentiometer to the correct position. The same equation can be used to determine the occupied or maximum ventilation rate to the building. For example, an output of 3.6 volts to the actuator provides a base ventilation rate of 5% and an output of 6.7 volts provides the maximum ventilation rate of 20% (or base plus 15 cfm per person). Use Fig. 37 to determine the maximum setting of the CO2 sensor. For example, a 1100 ppm set point relates to a 15 cfm per person design. Use the 1100 ppm curve on Fig. 37 to find the point when the CO2 sensor output will be 6.7 volts. Line up the point on the graph with the left side of the chart to determine that the range configuration for the CO2 sensor should be 1800 ppm. The EconoMi$er IV controller will output the 6.7 volts from the Exhaust Set Point Adjustment — The exhaust set point will determine when the exhaust fan runs based on damper position (if accessory power exhaust is installed). The set point is modified with the Exhaust Fan Set Point (EXH SET) potentiometer. See Fig. 32. The set point represents the damper position above which the exhaust fans will be turned on. When there is a call for exhaust, the EconoMi$er IV controller provides a 45 ± 15 second delay before exhaust fan activation to allow the dampers to open. This delay allows the damper to reach the appropriate position to avoid unnecessary fan overload. Minimum Position Control — There is a minimum damper position potentiometer on the EconoMi$er IV controller. See Fig. 32. The minimum damper position maintains the minimum airflow into the building during the occupied period. When using demand ventilation, the minimum damper position represents the minimum ventilation position for VOC (volatile organic compound) ventilation requirements. The maximum demand ventilation position is used for fully occupied ventilation. When demand ventilation control is not being used, the minimum position potentiometer should be used to set the occupied ventilation position. The maximum demand ventilation position should be turned fully clockwise. Adjust the minimum position potentiometer to allow the minimum amount of outdoor air, as required by local codes, to enter the building. Make minimum position adjustments with at least 10 F temperature difference between the outdoor and return-air temperatures. To determine the minimum position setting, perform the following procedure: 1. Calculate the appropriate mixed air temperature using the following formula: OA RA (TO x ) + (TR x ) = TM 100 100 TO = Outdoor-Air Temperature OA = Percent of Outdoor Air TR = Return-Air Temperature RA = Percent of Return Air TM = Mixed-Air Temperature As an example, if local codes require 10% outdoor air during occupied conditions, outdoor-air temperature is 60 F, and return-air temperature is 75 F. (60 x .10) + (75 x .90) = 73.5 F 2. Disconnect the supply air sensor from terminals T and T1. 3. Ensure that the factory-installed jumper is in place across terminals P and P1. If remote damper positioning is being used, make sure that the terminals are wired according to Fig. 26 and that the minimum position potentiometer is turned fully clockwise. 4. Connect 24 vac across terminals TR and TR1. 5. Carefully adjust the minimum position potentiometer until the measured mixed-air temperature matches the calculated value. 6. Reconnect the supply air sensor to terminals T and T1. Remote control of the EconoMi$er IV damper is desirable when requiring additional temporary ventilation. If a field-supplied remote potentiometer (Honeywell part number S963B1128) is wired to the EconoMi$er IV controller, the minimum position of the damper can be controlled from a remote location. To control the minimum damper position remotely, remove the factory-installed jumper on the P and P1 terminals on the EconoMi$er IV controller. Wire the field-supplied potentiometer to the P and P1 terminals on the EconoMi$er IV controller. See Fig. 36. 24 building when the enthalpy is high. In most cases, the normal heating and cooling processes are more than adequate to remove the humidity loads for most commercial applications. If normal rooftop heating and cooling operation is not adequate for the outdoor humidity level, an energy recovery unit and/or a dehumidification option should be considered. Step 7 — Adjust Indoor-Fan Speed — Adjust the indoor-fan speed to meet jobsite conditions. For units with electric heat, required minimum cfm is 2250 for 50TFQ008, 2550 for 50TFQ009 and 3000 for 50TFQ012 with the following exceptions: CO2 sensor to the actuator when the CO2 concentration in the space is at 1100 ppm. The DCV set point may be left at 2 volts since the CO2 sensor voltage will be ignored by the EconoMi$er IV controller until it rises above the 3.6 volt setting of the minimum position potentiometer. Once the fully occupied damper position has been determined, set the maximum damper demand control ventilation potentiometer to this position. Do not set to the maximum position as this can result in over-ventilation to the space and potential high-humidity levels. CO 2 Sensor Configuration — The CO2 sensor has preset standard voltage settings that can be selected anytime after the sensor is powered up. See Table 8. Use setting 1 or 2 for Carrier equipment. See Table 8. 1. Press Clear and Mode buttons. Hold at least 5 seconds until the sensor enters the Edit mode. 2. Press Mode twice. The STDSET Menu will appear. 3. Use the Up/Down button to select the preset number. See Table 8. 4. Press Enter to lock in the selection. 5. Press Mode to exit and resume normal operation. The custom settings of the CO2 sensor can be changed anytime after the sensor is energized. Follow the steps below to change the non-standard settings: 1. Press Clear and Mode buttons. Hold at least 5 seconds until the sensor enters the Edit mode. 2. Press Mode twice. The STDSET Menu will appear. 3. Use the Up/Down button to toggle to the NONSTD menu and press Enter. 4. Use the Up/Down button to toggle through each of the nine variables, starting with Altitude, until the desired setting is reached. 5. Press Mode to move through the variables. 6. Press Enter to lock in the selection, then press Mode to continue to the next variable. Dehumidification of Fresh Air with DCV Control — Information from ASHRAE indicates that the largest humidity load on any zone is the fresh air introduced. For some applications, a device such as a 62AQ energy recovery unit is added to reduce the moisture content of the fresh air being brought into the UNIT 50TFQ012 UNIT VOLTAGE HEATER kW 208/230 208/230 42.4 50.0 460 50.0 575 17.0 51.0 UNIT CONFIGURATION Horizontal Horizontal Horizontal or Vertical REQUIRED MINIMUM CFM 3200 3200 Horizontal or Vertical 2800 2350 3200 Table 9 shows indoor-fan motor data. Table 10 shows fan rpm at motor pulley settings for standard and alternate motors. Tables 11A and 11B show static pressure for accessories. Refer to Tables 12-27 to determine fan speed settings. Fan motor pulleys are factory set for speed shown in Table 1. To change fan speeds: 1. Shut off the unit power supply and tag disconnect. 2. Loosen the belt by loosening the fan motor mounting nuts. See Fig. 38 and 39. 3. Loosen the movable pulley flange setscrew (see Fig. 40). 4. Screw the movable flange toward the fixed flange to increase speed or away from the fixed flange to decrease speed. Increasing the fan speed increases the load on the motor. Do not exceed the maximum speed specified in Table 1. 5. Set the movable flange at nearest keyway of the pulley hub and tighten the setscrew. (See Table 1 for speed change for each full turn of the pulley flange.) Table 8 — CO2 Sensor Standard Settings OUTPUT VENTILATION RATE (cfm/Person) Proportional Any Proportional Any 3 Exponential Any 4 Proportional 15 Proportional 20 6 Exponential 15 7 Exponential 20 SETTING EQUIPMENT 1 2 Interface w/Standard Building Control System 5 Economizer 8 Health & Safety Proportional — 9 Parking/Air Intakes/ Loading Docks Proportional — ANALOG OUTPUT 0-10V 4-20 mA 2-10V 7-20 mA 0-10V 4-20 mA 0-10V 4-20 mA 0-10V 4-20 mA 0-10V 4-20 mA 0-10V 4-20 mA 0-10V 4-20 mA 0-10V 4-20 mA LEGEND ppm — Parts Per Million 25 CO2 CONTROL RANGE (ppm) OPTIONAL RELAY SETPOINT (ppm) RELAY HYSTERESIS (ppm) 0-2000 1000 50 0-2000 1000 50 0-2000 1100 50 0-1100 1100 50 0- 900 900 50 0-1100 1100 50 0- 900 900 50 0-9999 5000 500 0-2000 700 50 To align the fan and motor pulleys: 1. Loosen the fan pulley setscrews. 2. Slide the fan pulley along the fan shaft. 3. Make angular alignment by loosening the motor from the mounting plate. To adjust belt tension: 1. Loosen the fan motor mounting nuts. 2. Sizes 008 and 009 — Slide the motor mounting plate away from the fan scroll for proper belt tension (1/2-in. deflection with 5 to 10 lb of force) and tighten the mounting nuts (see Fig. 38). Size 012 — Slide the motor mounting plate downward to tighten belt tension (1/2-in. deflection with 5 to 10 lb of force). Secure the motor mounting plate nuts. See Fig. 39. 3. Adjust the bolt and nut on the mounting plate to secure the motor in fixed position. Fig. 39 — Typical Belt-Drive Motor Mounting for Size 012 MOTOR MOUNTING PLATE NUTS Fig. 38 — Typical Belt-Drive Motor Mounting for Size 008 and 009 Fig. 40 — Indoor-Fan Pulley Adjustment Table 9 — Fan Motor Performance UNIT 50TFQ INDOOR-FAN MOTOR Standard, Alternate 008 High Static UNIT VOLTAGE 208/230 460 575 208/230 460 575 MAXIMUM ACCEPTABLE CONTINUOUS BHP* MAXIMUM ACCEPTABLE OPERATING WATTS 2.40 2120 3.70 3313 2.40 2120 3.70 3313 2.40 2120 2.90 2615 5.25 4400 208/230 Standard 009 High Static Standard 012 Alternate High Static 460 575 208/230 460 575 208/230 460 575 208/230 460 575 208/230 460 575 LEGEND BHP — Brake Horsepower *Extensive motor and electrical testing on these units ensures that the full horsepower range of the motors can be utilized with confidence. Using fan motors up to the horsepower ratings shown in this table will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. 26 MAXIMUM AMP DRAW 6.0 3.0 3.0 11.7 5.5 5.5 6.0 3.0 3.0 11.7 5.5 5.5 6.0 3.0 3.0 8.6 3.9 3.9 17.3 8.5 8.5 Table 10 — Fan Rpm at Motor Pulley Settings* UNIT 50TFQ 008† 008** 008†† 009† 009†† 012† 012** 012†† 0 840 935 1080 935 1080 935 1085 1130 1/ 2 815 910 1025 910 1025 910 1060 1112 1 790 885 1007 885 1007 885 1035 1087 11 / 2 765 860 988 860 988 860 1010 1062 2 740 835 970 835 970 835 985 1037 MOTOR PULLEY TURNS OPEN 21 / 2 3 31 / 2 715 690 665 810 785 760 952 933 915 810 785 760 952 933 915 810 785 760 960 935 910 1012 987 962 *Approximate fan rpm shown. †Indicates standard motor and drive package. 4 635 735 897 735 897 735 885 937 41/2 615 710 878 710 878 710 860 912 51/2 — — — — — — — 862 5 590 685 860 685 860 685 835 887 6 — — — — — — — 830 **Indicates alternate drive package only. ††Indicates high-static motor and drive package. Table 11A — Electric Heater Static Pressure* (in. wg) — 50TFQ008-012 COMPONENT 1 Heater Module 2 Heater Modules CFM 2250 0.02 0.03 2500 0.03 0.05 3000 0.05 0.07 3500 0.07 0.09 4000 0.08 0.12 4500 0.10 0.14 5000 0.12 0.16 5500 0.14 0.19 6000 0.16 0.21 6250 0.17 0.20 *The static pressure must be added to external static pressure. The sum and the evaporator entering-air cfm should then be used in conjunction with the Fan Performance tables to determine blower rpm and watts. Table 11B — EconoMi$er IV and EconoMi$er2 Static Pressure* (in. wg) — 50TFQ008-012 CFM 2250 2500 2750 3000 3250 3500 3750 4000 4250 4500 4750 5000 5250 6250 Vertical EconoMi$er IV and EconoMi$er2 0.06 0.075 0.09 0.115 0.13 0.15 0.17 0.195 0.22 0.25 0.285 0.325 0.36 — Horizontal EconoMi$er IV and EconoMi$er2 — 0.1 0.125 0.15 0.18 0.21 0.25 0.275 0.3 0.34 0.388 — — — COMPONENT *The static pressure must be added to external static pressure. The sum and the outdoor entering-air cfm should then be used in conjunction with the Fan Performance tables to determine blower rpm and watts. 27 Table 12 — Fan Performance, 50TFQ008 — Vertical Discharge Units; Standard Motor and Drive* AIRFLOW (Cfm) 2250 2300 2400 2500 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 AIRFLOW (Cfm) 2250 2300 2400 2500 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 Rpm 511 519 534 550 557 565 581 597 613 629 646 662 679 695 712 729 746 754 0.2 Bhp 0.58 0.61 0.68 0.75 0.79 0.83 0.91 1.00 1.09 1.20 1.30 1.42 1.54 1.67 1.81 1.95 2.10 2.18 Rpm 831 836 846 856 862 867 878 889 900 912 — — — — — — — — 1.2 Bhp 1.53 1.57 1.67 1.77 1.82 1.87 1.99 2.11 2.23 2.36 — — — — — — — — Watts 538 567 630 698 733 770 848 932 1020 1115 1217 1324 1438 1558 1686 1820 1962 2036 Watts 1423 1465 1554 1647 1697 1747 1852 1963 2080 2204 — — — — — — — — Rpm 591 597 611 624 631 638 652 667 681 696 711 726 741 756 772 787 803 — Rpm 880 885 895 905 910 915 925 936 — — — — — — — — — — 0.4 Bhp 0.75 0.78 0.86 0.93 0.98 1.02 1.11 1.21 1.31 1.42 1.53 1.65 1.78 1.92 2.06 2.21 2.37 — 1.4 Bhp 1.74 1.79 1.89 2.00 2.05 2.11 2.23 2.35 — — — — — — — — — — EXTERNAL STATIC PRESSURE (in. wg) 0.6 Watts Rpm Bhp Watts Rpm 697 660 0.93 864 722 729 666 0.97 900 727 798 678 1.04 974 739 872 690 1.13 1053 750 910 697 1.17 1095 756 950 703 1.22 1138 762 1034 716 1.32 1228 774 1124 729 1.42 1323 786 1220 743 1.53 1425 799 1321 756 1.64 1532 812 1428 770 1.76 1645 825 1542 784 1.89 1765 838 1663 798 2.03 1892 851 1790 812 2.17 2025 — 1923 827 2.32 2165 — 2065 — — — — 2213 — — — — — — — — — 0.8 Bhp 1.12 1.16 1.24 1.33 1.38 1.43 1.53 1.64 1.75 1.88 2.00 2.14 2.28 — — — — — Watts 1041 1079 1158 1243 1287 1333 1428 1529 1636 1749 1869 1994 2126 — — — — — Rpm 779 784 794 805 811 816 828 839 851 863 875 888 — — — — — — 1.0 Bhp 1.32 1.36 1.45 1.55 1.60 1.65 1.75 1.87 1.99 2.12 2.25 2.39 — — — — — — Watts 1228 1268 1352 1441 1488 1536 1636 1742 1855 1973 2098 2229 — — — — — — EXTERNAL STATIC PRESSURE (in. wg) 1.6 Watts Rpm Bhp Watts Rpm 1627 927 1.97 1840 971 1671 931 2.02 1886 975 1764 941 2.13 1982 984 1862 950 2.24 2085 — 1913 955 2.29 2138 — 1966 960 2.35 2193 — 2076 — — — — 2192 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 1.8 Bhp 2.21 2.26 2.37 — — — — — — — — — — — — — — — Watts 2061 2109 2209 — — — — — — — — — — — — — — — Rpm — — — — — — — — — — — — — — — — — — 2.0 Bhp — — — — — — — — — — — — — — — — — — Watts — — — — — — — — — — — — — — — — — — Refer to page 43 General Fan Performance Notes. NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.40. LEGEND Bhp — Brake Horsepower Input to Fan Watts — Input Watts to Motor *Motor drive range: 590 to 840 rpm. All other rpms require fieldsupplied drive. 28 Table 13 — Fan Performance, 50TFQ008 — Vertical Discharge Units; Alternate Motor and Drive* AIRFLOW (Cfm) 2250 2300 2400 2500 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 AIRFLOW (Cfm) 2250 2300 2400 2500 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 Rpm 511 519 534 550 557 565 581 597 613 629 646 662 679 695 712 729 746 754 0.2 Bhp 0.58 0.61 0.68 0.75 0.79 0.83 0.91 1.00 1.09 1.20 1.30 1.42 1.54 1.67 1.81 1.95 2.10 2.18 Rpm 831 836 846 856 862 867 878 889 900 912 — — — — — — — — 1.2 Bhp 1.53 1.57 1.67 1.77 1.82 1.87 1.99 2.11 2.23 2.36 — — — — — — — — Watts 538 567 630 698 733 770 848 932 1020 1115 1217 1324 1438 1558 1686 1820 1962 2036 Watts 1423 1465 1554 1647 1697 1747 1852 1963 2080 2204 — — — — — — — — Rpm 591 597 611 624 631 638 652 667 681 696 711 726 741 756 772 787 803 — Rpm 880 885 895 905 910 915 925 936 — — — — — — — — — — 0.4 Bhp 0.75 0.78 0.86 0.93 0.98 1.02 1.11 1.21 1.31 1.42 1.53 1.65 1.78 1.92 2.06 2.21 2.37 — 1.4 Bhp 1.74 1.79 1.89 2.00 2.05 2.11 2.23 2.35 — — — — — — — — — — EXTERNAL STATIC PRESSURE (in. wg) 0.6 Watts Rpm Bhp Watts Rpm 697 660 0.93 864 722 729 666 0.97 900 727 798 678 1.04 974 739 872 690 1.13 1053 750 910 697 1.17 1095 756 950 703 1.22 1138 762 1034 716 1.32 1228 774 1124 729 1.42 1323 786 1220 743 1.53 1425 799 1321 756 1.64 1532 812 1428 770 1.76 1645 825 1542 784 1.89 1765 838 1663 798 2.03 1892 851 1790 812 2.17 2025 — 1923 827 2.32 2165 — 2065 — — — — 2213 — — — — — — — — — 0.8 Bhp 1.12 1.16 1.24 1.33 1.38 1.43 1.53 1.64 1.75 1.88 2.00 2.14 2.28 — — — — — Watts 1041 1079 1158 1243 1287 1333 1428 1529 1636 1749 1869 1994 2126 — — — — — Rpm 779 784 794 805 811 816 828 839 851 863 875 888 — — — — — — 1.0 Bhp 1.32 1.36 1.45 1.55 1.60 1.65 1.75 1.87 1.99 2.12 2.25 2.39 — — — — — — Watts 1228 1268 1352 1441 1488 1536 1636 1742 1855 1973 2098 2229 — — — — — — EXTERNAL STATIC PRESSURE (in. wg) 1.6 Watts Rpm Bhp Watts Rpm 1627 927 1.97 1840 971 1671 931 2.02 1886 975 1764 941 2.13 1982 984 1862 950 2.24 2085 — 1913 955 2.29 2138 — 1966 960 2.35 2193 — 2076 — — — — 2192 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 1.8 Bhp 2.21 2.26 2.37 — — — — — — — — — — — — — — — Watts 2061 2109 2209 — — — — — — — — — — — — — — — Rpm — — — — — — — — — — — — — — — — — — 2.0 Bhp — — — — — — — — — — — — — — — — — — Watts — — — — — — — — — — — — — — — — — — Refer to page 43 General Fan Performance Notes. NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.40. LEGEND Bhp — Brake Horsepower Input to Fan Watts — Input Watts to Motor *Motor drive range: 685 to 935 rpm. All other rpms require fieldsupplied drive. 29 Table 14 — Fan Performance, 50TFQ008 — Vertical Discharge Units; High-Static Motor and Drive* AIRFLOW (Cfm) 2250 2300 2400 2500 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 AIRFLOW (Cfm) 2250 2300 2400 2500 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 Rpm 511 519 534 550 557 565 581 597 613 629 646 662 679 695 712 729 746 754 0.2 Bhp 0.58 0.61 0.68 0.75 0.79 0.83 0.91 1.00 1.09 1.20 1.30 1.42 1.54 1.67 1.81 1.95 2.10 2.18 Rpm 831 836 846 856 862 867 878 889 900 912 923 935 947 960 972 985 997 1004 1.2 Bhp 1.53 1.57 1.67 1.77 1.82 1.87 1.99 2.11 2.23 2.36 2.50 2.65 2.80 2.96 3.13 3.31 3.49 3.59 Watts 538 567 630 698 733 770 848 932 1020 1115 1217 1324 1438 1558 1686 1820 1962 2036 Watts 1423 1465 1554 1647 1697 1747 1852 1963 2080 2204 2334 2471 2613 2764 2921 3086 3259 3347 Rpm 591 597 611 624 631 638 652 667 681 696 711 726 741 756 772 787 803 811 Rpm 880 885 895 905 910 915 925 936 946 957 969 980 992 1003 1015 1028 — — 0.4 Bhp 0.75 0.78 0.86 0.93 0.98 1.02 1.11 1.21 1.31 1.42 1.53 1.65 1.78 1.92 2.06 2.21 2.37 2.46 1.4 Bhp 1.74 1.79 1.89 2.00 2.05 2.11 2.23 2.35 2.48 2.62 2.76 2.92 3.07 3.24 3.42 3.60 — — EXTERNAL STATIC PRESSURE (in. wg) 0.6 Watts Rpm Bhp Watts Rpm 697 660 0.93 864 722 729 666 0.97 900 727 798 678 1.04 974 739 872 690 1.13 1053 750 910 697 1.17 1095 756 950 703 1.22 1138 762 1034 716 1.32 1228 774 1124 729 1.42 1323 786 1220 743 1.53 1425 799 1321 756 1.64 1532 812 1428 770 1.76 1645 825 1542 784 1.89 1765 838 1663 798 2.03 1892 851 1790 812 2.17 2025 865 1923 827 2.32 2165 878 2065 841 2.48 2312 892 2213 856 2.65 2467 906 2290 864 2.73 2548 913 0.8 Bhp 1.12 1.16 1.24 1.33 1.38 1.43 1.53 1.64 1.75 1.88 2.00 2.14 2.28 2.43 2.59 2.75 2.92 3.01 Watts 1041 1079 1158 1243 1287 1333 1428 1529 1636 1749 1869 1994 2126 2266 2412 2565 2726 2809 Rpm 779 784 794 805 811 816 828 839 851 863 875 888 901 913 926 940 953 960 1.0 Bhp 1.32 1.36 1.45 1.55 1.60 1.65 1.75 1.87 1.99 2.12 2.25 2.39 2.54 2.69 2.86 3.03 3.21 3.30 Watts 1228 1268 1352 1441 1488 1536 1636 1742 1855 1973 2098 2229 2367 2512 2664 2823 2990 3076 EXTERNAL STATIC PRESSURE (in. wg) 1.6 Watts Rpm Bhp Watts Rpm 1627 927 1.97 1840 971 1671 931 2.02 1886 975 1764 941 2.13 1982 984 1862 950 2.24 2085 993 1913 955 2.29 2138 998 1966 960 2.35 2193 1003 2076 970 2.47 2307 1012 2192 980 2.60 2427 1022 2314 990 2.74 2554 1032 2442 1001 2.88 2687 1043 2577 1012 3.03 2826 1053 2718 1023 3.19 2973 1064 2867 1034 3.35 3126 1074 3022 1045 3.52 3286 — 3185 1057 3.70 3454 — 3355 — — — — — — — — — — — — — — 1.8 Bhp 2.21 2.26 2.37 2.48 2.54 2.60 2.73 2.86 3.00 3.15 3.31 3.47 3.64 — — — — — Watts 2061 2109 2209 2315 2370 2427 2545 2670 2800 2938 3082 3233 3391 — — — — — Rpm 1013 1017 1026 1035 1039 1044 1053 1063 1072 1082 1093 — — — — — — — 2.0 Bhp 2.46 2.51 2.62 2.74 2.80 2.86 2.99 3.13 3.28 3.43 3.59 — — — — — — — Watts 2289 2340 2443 2553 2611 2669 2791 2920 3055 3196 3345 — — — — — — — Refer to page 43 General Fan Performance Notes. NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 3.70. LEGEND Bhp — Brake Horsepower Input to Fan Watts — Input Watts to Motor *Motor drive range: 860 to 1080 rpm. All other rpms require fieldsupplied drive. 30 Table 15 — Fan Performance, 50TFQ009 — Vertical Discharge Units; Standard Motor and Drive* AIRFLOW (Cfm) 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 3800 3900 4000 4100 4200 4250 AIRFLOW (Cfm) 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 3800 3900 4000 4100 4200 4250 Rpm 557 565 581 597 613 629 646 662 679 695 712 729 746 754 763 — — — — — 0.2 Bhp 0.79 0.83 0.91 1.00 1.09 1.20 1.30 1.42 1.54 1.67 1.81 1.95 2.10 2.18 2.26 — — — — — Rpm 862 867 878 889 900 912 — — — — — — — — — — — — — — 1.2 Bhp 1.82 1.87 1.99 2.11 2.23 2.36 — — — — — — — — — — — — — — Watts 733 770 848 932 1020 1115 1217 1324 1438 1558 1686 1820 1962 2036 2112 — — — — — Watts 1697 1747 1852 1963 2080 2204 — — — — — — — — — — — — — — Rpm 631 638 652 667 681 696 711 726 741 756 772 787 803 — — — — — — — Rpm 910 915 925 936 — — — — — — — — — — — — — — — — 0.4 Bhp 0.98 1.02 1.11 1.21 1.31 1.42 1.53 1.65 1.78 1.92 2.06 2.21 2.37 — — — — — — — 1.4 Bhp 2.05 2.11 2.23 2.35 — — — — — — — — — — — — — — — — EXTERNAL STATIC PRESSURE (in. wg) 0.6 Watts Rpm Bhp Watts Rpm 910 697 1.17 1095 756 950 703 1.22 1138 762 1034 716 1.32 1228 774 1124 729 1.42 1323 786 1220 743 1.53 1425 799 1321 756 1.64 1532 812 1428 770 1.76 1645 825 1542 784 1.89 1765 838 1663 798 2.03 1892 851 1790 812 2.17 2025 — 1923 827 2.32 2165 — 2065 — — — — 2213 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 0.8 Bhp 1.38 1.43 1.53 1.64 1.75 1.88 2.00 2.14 2.28 — — — — — — — — — — — Watts 1287 1333 1428 1529 1636 1749 1869 1994 2126 — — — — — — — — — — — Rpm 811 816 828 839 851 863 875 888 — — — — — — — — — — — — 1.0 Bhp 1.60 1.65 1.75 1.87 1.99 2.12 2.25 2.39 — — — — — — — — — — — — Watts 1488 1536 1636 1742 1855 1973 2098 2229 — — — — — — — — — — — — EXTERNAL STATIC PRESSURE (in. wg) 1.6 1.8 Watts Rpm Bhp Watts Rpm Bhp 1913 955 2.29 2138 — — 1966 960 2.35 2193 — — 2076 — — — — — 2192 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — Watts — — — — — — — — — — — — — — — — — — — — Rpm — — — — — — — — — — — — — — — — — — — — 2.0 Bhp — — — — — — — — — — — — — — — — — — — — Watts — — — — — — — — — — — — — — — — — — — — Refer to page 43 General Fan Performance Notes. NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.40. LEGEND Bhp — Brake Horsepower Input to Fan Watts — Input Watts to Motor *Motor drive range: 685 to 935 rpm. All other rpms require fieldsupplied drive. 31 Table 16 — Fan Performance, 50TFQ009 — Vertical Discharge Units; High-Static Motor and Drive* AIRFLOW (Cfm) 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 3800 3900 4000 4100 4200 4250 AIRFLOW (Cfm) 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 3800 3900 4000 4100 4200 4250 Rpm 557 565 581 597 613 629 646 662 679 695 712 729 746 754 763 780 797 814 831 840 0.2 Bhp 0.79 0.83 0.91 1.00 1.09 1.20 1.30 1.42 1.54 1.67 1.81 1.95 2.10 2.18 2.26 2.43 2.61 2.80 2.99 3.09 Rpm 862 867 878 889 900 912 923 935 947 960 972 985 997 1004 1010 — — — — — 1.2 Bhp 1.82 1.87 1.99 2.11 2.23 2.36 2.50 2.65 2.80 2.96 3.13 3.31 3.49 3.59 3.69 — — — — — Watts 733 770 848 932 1020 1115 1217 1324 1438 1558 1686 1820 1962 2036 2112 2269 2434 2607 2788 2883 Watts 1697 1747 1852 1963 2080 2204 2334 2471 2613 2764 2921 3086 3259 3347 3438 — — — — — Rpm 631 638 652 667 681 696 711 726 741 756 772 787 803 811 819 835 851 867 883 891 Rpm 910 915 925 936 946 957 969 980 992 1003 1015 1028 — — — — — — — — 0.4 Bhp 0.98 1.02 1.11 1.21 1.31 1.42 1.53 1.65 1.78 1.92 2.06 2.21 2.37 2.46 2.54 2.72 2.90 3.09 3.29 3.40 1.4 Bhp 2.05 2.11 2.23 2.35 2.48 2.62 2.76 2.92 3.07 3.24 3.42 3.60 — — — — — — — — EXTERNAL STATIC PRESSURE (in. wg) 0.6 Watts Rpm Bhp Watts Rpm 910 697 1.17 1095 756 950 703 1.22 1138 762 1034 716 1.32 1228 774 1124 729 1.42 1323 786 1220 743 1.53 1425 799 1321 756 1.64 1532 812 1428 770 1.76 1645 825 1542 784 1.89 1765 838 1663 798 2.03 1892 851 1790 812 2.17 2025 865 1923 827 2.32 2165 878 2065 841 2.48 2312 892 2213 856 2.65 2467 906 2290 864 2.73 2548 913 2369 871 2.82 2630 920 2533 886 3.00 2800 934 2705 901 3.19 2978 949 2884 916 3.39 3164 963 3072 932 3.60 3358 — 3170 — — — — 0.8 Bhp 1.38 1.43 1.53 1.64 1.75 1.88 2.00 2.14 2.28 2.43 2.59 2.75 2.92 3.01 3.10 3.29 3.49 3.70 — — Watts 1287 1333 1428 1529 1636 1749 1869 1994 2126 2266 2412 2565 2726 2809 2895 3070 3255 3447 — — Rpm 811 816 828 839 851 863 875 888 901 913 926 940 953 960 966 980 — — — — 1.0 Bhp 1.60 1.65 1.75 1.87 1.99 2.12 2.25 2.39 2.54 2.69 2.86 3.03 3.21 3.30 3.39 3.59 — — — — Watts 1488 1536 1636 1742 1855 1973 2098 2229 2367 2512 2664 2823 2990 3076 3164 3346 — — — — EXTERNAL STATIC PRESSURE (in. wg) 1.6 Watts Rpm Bhp Watts Rpm 1913 955 2.29 2138 998 1966 960 2.35 2193 1003 2076 970 2.47 2307 1012 2192 980 2.60 2427 1022 2314 990 2.74 2554 1032 2442 1001 2.88 2687 1043 2577 1012 3.03 2826 1053 2718 1023 3.19 2973 1064 2867 1034 3.35 3126 1074 3022 1045 3.52 3286 — 3185 1057 3.70 3454 — 3355 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 1.8 Bhp 2.54 2.60 2.73 2.86 3.00 3.15 3.31 3.47 3.64 — — — — — — — — — — — Watts 2370 2427 2545 2670 2800 2938 3082 3233 3391 — — — — — — — — — — — Rpm 1039 1044 1053 1063 1072 1082 1093 — — — — — — — — — — — — — 2.0 Bhp 2.80 2.86 2.99 3.13 3.28 3.43 3.59 — — — — — — — — — — — — — Watts 2611 2669 2791 2920 3055 3196 3345 — — — — — — — — — — — — — Refer to page 43 General Fan Performance Notes. NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 3.70. LEGEND Bhp — Brake Horsepower Input to Fan Watts — Input Watts to Motor *Motor drive range: 860 to 1080 rpm. All other rpms require fieldsupplied drive. 32 Table 17 — Fan Performance, 50TFQ012 — Vertical Discharge Units; Standard Motor and Drive* AIRFLOW (Cfm) 3000 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 AIRFLOW (Cfm) 3000 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 Rpm 556 569 583 597 611 625 639 654 668 683 697 712 726 741 755 770 785 800 815 829 — 0.2 Bhp 0.65 0.70 0.76 0.83 0.89 0.96 1.04 1.11 1.20 1.28 1.37 1.47 1.57 1.67 1.78 1.89 2.01 2.14 2.26 2.40 — Rpm 836 846 856 866 876 886 897 907 918 929 940 — — — — — — — — — — 1.2 Bhp 1.42 1.50 1.58 1.67 1.76 1.86 1.96 2.06 2.17 2.28 2.40 — — — — — — — — — — Watts 604 656 712 770 832 898 967 1040 1116 1197 1281 1370 1462 1559 1660 1766 1876 1991 2111 2235 — Watts 1322 1398 1477 1559 1645 1734 1827 1924 2025 2130 2238 — — — — — — — — — — Rpm 623 636 648 661 674 687 700 713 726 739 753 766 780 794 807 821 835 849 — — — Rpm 881 890 899 909 919 929 939 949 959 — — — — — — — — — — — — 0.4 Bhp 0.80 0.86 0.93 1.00 1.07 1.14 1.22 1.31 1.39 1.48 1.58 1.68 1.79 1.89 2.01 2.13 2.25 2.38 — — — 1.4 Bhp 1.57 1.66 1.75 1.84 1.94 2.04 2.14 2.25 2.37 — — — — — — — — — — — — EXTERNAL STATIC PRESSURE (in. wg) 0.6 Watts Rpm Bhp Watts Rpm 748 684 0.95 891 738 805 695 1.02 953 749 865 707 1.09 1018 760 929 718 1.17 1086 771 996 730 1.24 1158 782 1066 742 1.32 1233 794 1140 754 1.41 1312 805 1218 767 1.50 1395 817 1299 779 1.59 1481 828 1385 792 1.69 1572 840 1474 804 1.79 1666 852 1567 817 1.89 1764 864 1665 830 2.00 1866 876 1767 843 2.12 1973 889 1873 856 2.23 2084 — 1984 869 2.36 2200 — 2099 — — — — 2219 — — — — — — — — — — — — — — — — — — — 0.8 Bhp 1.11 1.18 1.26 1.33 1.42 1.50 1.59 1.69 1.78 1.88 1.99 2.10 2.22 2.34 — — — — — — — Watts 1034 1100 1170 1244 1320 1400 1484 1571 1662 1758 1857 1960 2067 2179 — — — — — — — Rpm 789 799 809 820 831 841 852 863 874 886 897 909 — — — — — — — — — 1.0 Bhp 1.26 1.34 1.42 1.50 1.59 1.68 1.78 1.87 1.98 2.08 2.20 2.31 — — — — — — — — — Watts 1177 1249 1323 1401 1483 1567 1656 1748 1844 1943 2048 2155 — — — — — — — — — EXTERNAL STATIC PRESSURE (in. wg) 1.6 Watts Rpm Bhp Watts Rpm 1467 923 1.73 1613 963 1547 932 1.82 1698 972 1631 941 1.92 1786 980 1718 950 2.01 1878 989 1808 960 2.12 1972 998 1902 969 2.22 2071 1008 2000 979 2.33 2173 — 2101 — — — — 2207 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 1.8 Bhp 1.89 1.98 2.08 2.19 2.29 2.40 — — — — — — — — — — — — — — — Watts 1761 1849 1942 2038 2137 2240 — — — — — — — — — — — — — — — Rpm 1001 1010 1018 1027 — — — — — — — — — — — — — — — — — 2.0 Bhp 2.05 2.15 2.25 2.36 — — — — — — — — — — — — — — — — — Watts 1909 2002 2099 2199 — — — — — — — — — — — — — — — — — Refer to page 43 General Fan Performance Notes. NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.40. LEGEND Bhp — Brake Horsepower Input to Fan Watts — Input Watts to Motor *Motor drive range: 685 to 935 rpm. All other rpms require fieldsupplied drive. 33 Table 18 — Fan Performance, 50TFQ012 — Vertical Discharge Units; Alternate Motor and Drive* AIRFLOW (Cfm) 3000 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 AIRFLOW (Cfm) 3000 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 Rpm 556 569 583 597 611 625 639 654 668 683 697 712 726 741 755 770 785 800 815 829 844 0.2 Bhp 0.65 0.70 0.76 0.83 0.89 0.96 1.04 1.11 1.20 1.28 1.37 1.47 1.57 1.67 1.78 1.89 2.01 2.14 2.26 2.40 2.54 Rpm 836 846 856 866 876 886 897 907 918 929 940 951 962 973 — — — — — — — 1.2 Bhp 1.42 1.50 1.58 1.67 1.76 1.86 1.96 2.06 2.17 2.28 2.40 2.52 2.65 2.78 — — — — — — — Watts 604 656 712 770 832 898 967 1040 1116 1197 1281 1370 1462 1559 1660 1766 1876 1991 2111 2235 2365 Watts 1322 1398 1477 1559 1645 1734 1827 1924 2025 2130 2238 2351 2468 2589 — — — — — — — Rpm 623 636 648 661 674 687 700 713 726 739 753 766 780 794 807 821 835 849 863 877 891 Rpm 881 890 899 909 919 929 939 949 959 970 980 991 1002 — — — — — — — — 0.4 Bhp 0.80 0.86 0.93 1.00 1.07 1.14 1.22 1.31 1.39 1.48 1.58 1.68 1.79 1.89 2.01 2.13 2.25 2.38 2.51 2.65 2.80 1.4 Bhp 1.57 1.66 1.75 1.84 1.94 2.04 2.14 2.25 2.37 2.48 2.61 2.73 2.86 — — — — — — — — EXTERNAL STATIC PRESSURE (in. wg) 0.6 Watts Rpm Bhp Watts Rpm 748 684 0.95 891 738 805 695 1.02 953 749 865 707 1.09 1018 760 929 718 1.17 1086 771 996 730 1.24 1158 782 1066 742 1.32 1233 794 1140 754 1.41 1312 805 1218 767 1.50 1395 817 1299 779 1.59 1481 828 1385 792 1.69 1572 840 1474 804 1.79 1666 852 1567 817 1.89 1764 864 1665 830 2.00 1866 876 1767 843 2.12 1973 889 1873 856 2.23 2084 901 1984 869 2.36 2200 914 2099 882 2.49 2320 926 2219 895 2.62 2445 939 2344 909 2.76 2575 — 2473 — — — — 2608 — — — — 0.8 Bhp 1.11 1.18 1.26 1.33 1.42 1.50 1.59 1.69 1.78 1.88 1.99 2.10 2.22 2.34 2.46 2.59 2.72 2.86 — — — Watts 1034 1100 1170 1244 1320 1400 1484 1571 1662 1758 1857 1960 2067 2179 2295 2415 2541 2670 — — — Rpm 789 799 809 820 831 841 852 863 874 886 897 909 920 932 944 956 — — — — — 1.0 Bhp 1.26 1.34 1.42 1.50 1.59 1.68 1.78 1.87 1.98 2.08 2.20 2.31 2.43 2.56 2.69 2.82 — — — — — Watts 1177 1249 1323 1401 1483 1567 1656 1748 1844 1943 2048 2155 2268 2384 2505 2630 — — — — — EXTERNAL STATIC PRESSURE (in. wg) 1.6 Watts Rpm Bhp Watts Rpm 1467 923 1.73 1613 963 1547 932 1.82 1698 972 1631 941 1.92 1786 980 1718 950 2.01 1878 989 1808 960 2.12 1972 998 1902 969 2.22 2071 1008 2000 979 2.33 2173 1017 2101 989 2.44 2279 1027 2207 999 2.56 2389 1036 2316 1009 2.68 2502 1046 2429 1019 2.81 2620 — 2547 — — — — 2668 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 1.8 Bhp 1.89 1.98 2.08 2.19 2.29 2.40 2.52 2.63 2.76 2.88 — — — — — — — — — — — Watts 1761 1849 1942 2038 2137 2240 2347 2457 2571 2690 — — — — — — — — — — — Rpm 1001 1010 1018 1027 1036 1045 1054 1063 — — — — — — — — — — — — — 2.0 Bhp 2.05 2.15 2.25 2.36 2.47 2.58 2.70 2.83 — — — — — — — — — — — — — Watts 1909 2002 2099 2199 2303 2410 2521 2636 — — — — — — — — — — — — — Refer to page 43 General Fan Performance Notes. NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.90. LEGEND Bhp — Brake Horsepower Input to Fan Watts — Input Watts to Motor *Motor drive range: 835 to 1085 rpm. All other rpms require fieldsupplied drive. 34 Table 19 — Fan Performance, 50TFQ012 — Vertical Discharge Units; High-Static Motor and Drive* AIRFLOW (Cfm) 3000 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 AIRFLOW (Cfm) 3000 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 Rpm 556 569 583 597 611 625 639 654 668 683 697 712 726 741 755 770 785 800 815 829 844 0.2 Bhp 0.65 0.70 0.76 0.83 0.89 0.96 1.04 1.11 1.20 1.28 1.37 1.47 1.57 1.67 1.78 1.89 2.01 2.14 2.26 2.40 2.54 Rpm 836 846 856 866 876 886 897 907 918 929 940 951 962 973 985 996 1008 1020 1032 1044 1056 1.2 Bhp 1.42 1.50 1.58 1.67 1.76 1.86 1.96 2.06 2.17 2.28 2.40 2.52 2.65 2.78 2.91 3.05 3.20 3.34 3.50 3.66 3.82 Watts 604 656 712 770 832 898 967 1040 1116 1197 1281 1370 1462 1559 1660 1766 1876 1991 2111 2235 2365 Watts 1322 1398 1477 1559 1645 1734 1827 1924 2025 2130 2238 2351 2468 2589 2715 2845 2979 3119 3263 3413 3566 Rpm 623 636 648 661 674 687 700 713 726 739 753 766 780 794 807 821 835 849 863 877 891 Rpm 881 890 899 909 919 929 939 949 959 970 980 991 1002 1013 1024 1035 1046 1058 1069 1081 1093 0.4 Bhp 0.80 0.86 0.93 1.00 1.07 1.14 1.22 1.31 1.39 1.48 1.58 1.68 1.79 1.89 2.01 2.13 2.25 2.38 2.51 2.65 2.80 1.4 Bhp 1.57 1.66 1.75 1.84 1.94 2.04 2.14 2.25 2.37 2.48 2.61 2.73 2.86 3.00 3.14 3.28 3.43 3.58 3.74 3.91 4.08 EXTERNAL STATIC PRESSURE (in. wg) 0.6 Watts Rpm Bhp Watts Rpm 748 684 0.95 891 738 805 695 1.02 953 749 865 707 1.09 1018 760 929 718 1.17 1086 771 996 730 1.24 1158 782 1066 742 1.32 1233 794 1140 754 1.41 1312 805 1218 767 1.50 1395 817 1299 779 1.59 1481 828 1385 792 1.69 1572 840 1474 804 1.79 1666 852 1567 817 1.89 1764 864 1665 830 2.00 1866 876 1767 843 2.12 1973 889 1873 856 2.23 2084 901 1984 869 2.36 2200 914 2099 882 2.49 2320 926 2219 895 2.62 2445 939 2344 909 2.76 2575 952 2473 922 2.91 2709 965 2608 936 3.06 2849 978 0.8 Bhp 1.11 1.18 1.26 1.33 1.42 1.50 1.59 1.69 1.78 1.88 1.99 2.10 2.22 2.34 2.46 2.59 2.72 2.86 3.01 3.16 3.31 Watts 1034 1100 1170 1244 1320 1400 1484 1571 1662 1758 1857 1960 2067 2179 2295 2415 2541 2670 2805 2944 3089 Rpm 789 799 809 820 831 841 852 863 874 886 897 909 920 932 944 956 968 980 993 1005 1018 1.0 Bhp 1.26 1.34 1.42 1.50 1.59 1.68 1.78 1.87 1.98 2.08 2.20 2.31 2.43 2.56 2.69 2.82 2.96 3.10 3.25 3.41 3.57 Watts 1177 1249 1323 1401 1483 1567 1656 1748 1844 1943 2048 2155 2268 2384 2505 2630 2760 2895 3034 3178 3328 EXTERNAL STATIC PRESSURE (in. wg) 1.6 Watts Rpm Bhp Watts Rpm 1467 923 1.73 1613 963 1547 932 1.82 1698 972 1631 941 1.92 1786 980 1718 950 2.01 1878 989 1808 960 2.12 1972 998 1902 969 2.22 2071 1008 2000 979 2.33 2173 1017 2101 989 2.44 2279 1027 2207 999 2.56 2389 1036 2316 1009 2.68 2502 1046 2429 1019 2.81 2620 1056 2547 1029 2.94 2743 1066 2668 1040 3.08 2869 1076 2794 1050 3.22 2999 1087 2924 1061 3.36 3134 1097 3059 1072 3.51 3274 1108 3199 1083 3.67 3418 1118 3343 1094 3.83 3567 1129 3492 1105 3.99 3721 1140 3646 1117 4.16 3880 1151 3805 1128 4.34 4044 1162 1.8 Bhp 1.89 1.98 2.08 2.19 2.29 2.40 2.52 2.63 2.76 2.88 3.02 3.15 3.29 3.44 3.59 3.74 3.90 4.07 4.24 4.41 4.59 Watts 1761 1849 1942 2038 2137 2240 2347 2457 2571 2690 2812 2939 3070 3205 3345 3489 3638 3792 3950 4113 4282 Rpm 1001 1010 1018 1027 1036 1045 1054 1063 1073 1082 1092 1102 1112 1122 1132 1142 1152 1163 1174 1184 1195 2.0 Bhp 2.05 2.15 2.25 2.36 2.47 2.58 2.70 2.83 2.95 3.09 3.22 3.36 3.51 3.66 3.81 3.97 4.14 4.31 4.48 4.66 4.85 Watts 1909 2002 2099 2199 2303 2410 2521 2636 2755 2877 3004 3136 3271 3411 3555 3704 3857 4016 4179 4347 4520 Refer to page 43 General Fan Performance Notes. NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 5.25. LEGEND Bhp — Brake Horsepower Input to Fan Watts — Input Watts to Motor *Motor drive range: 830 to 1130 rpm. All other rpms require fieldsupplied drive. 35 Table 20 — Fan Performance, 50TFQ008 — Horizontal Discharge Units; Standard Motor and Drive* AIRFLOW (Cfm) 2250 2300 2400 2500 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 AIRFLOW (Cfm) 2250 2300 2400 2500 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 Rpm 465 471 483 495 501 507 519 532 544 557 570 582 595 608 622 635 648 655 0.2 Bhp 0.49 0.52 0.57 0.63 0.66 0.69 0.76 0.83 0.91 0.99 1.07 1.17 1.26 1.36 1.47 1.58 1.70 1.77 Rpm 806 810 818 827 832 836 845 854 863 872 882 — — — — — — — 1.2 Bhp 1.42 1.46 1.55 1.64 1.68 1.73 1.83 1.94 2.05 2.16 2.28 — — — — — — — Watts 459 483 534 588 617 647 709 775 846 922 1002 1087 1177 1271 1372 1477 1588 1646 Watts 1326 1363 1443 1527 1570 1615 1708 1805 1907 2015 2127 — — — — — — — Rpm 555 560 570 581 586 592 603 614 625 637 648 660 671 683 695 707 720 726 Rpm 855 859 868 876 880 885 893 902 911 — — — — — — — — — 0.4 Bhp 0.67 0.69 0.76 0.82 0.86 0.89 0.97 1.05 1.13 1.22 1.31 1.41 1.52 1.63 1.74 1.86 1.99 2.06 1.4 Bhp 1.63 1.67 1.76 1.86 1.91 1.96 2.06 2.17 2.29 — — — — — — — — — EXTERNAL STATIC PRESSURE (in. wg) 0.6 Watts Rpm Bhp Watts Rpm 621 629 0.84 786 694 648 634 0.88 817 698 705 644 0.94 880 708 767 653 1.02 948 717 799 658 1.05 983 722 832 663 1.09 1020 727 902 674 1.18 1096 736 976 684 1.26 1176 746 1054 694 1.35 1261 756 1137 705 1.45 1351 766 1224 716 1.55 1445 776 1317 727 1.66 1545 786 1414 738 1.77 1649 797 1517 749 1.89 1759 807 1625 760 2.01 1874 818 1738 771 2.14 1995 — 1857 783 2.27 2121 — 1918 788 2.34 2187 — 0.8 Bhp 1.03 1.06 1.14 1.22 1.26 1.30 1.39 1.48 1.58 1.68 1.79 1.90 2.02 2.15 2.28 — — — Watts 959 992 1061 1134 1173 1212 1294 1381 1472 1568 1669 1774 1885 2002 2124 — — — Rpm 752 757 765 774 779 784 793 802 812 821 831 841 851 — — — — — 1.0 Bhp 1.22 1.26 1.34 1.42 1.47 1.51 1.61 1.71 1.81 1.92 2.03 2.15 2.28 — — — — — Watts 1138 1174 1248 1327 1368 1410 1498 1590 1687 1789 1896 2008 2125 — — — — — EXTERNAL STATIC PRESSURE (in. wg) 1.6 Watts Rpm Bhp Watts Rpm 1521 902 1.85 1723 946 1561 906 1.89 1765 950 1644 914 1.99 1853 958 1733 922 2.09 1946 966 1779 926 2.14 1994 970 1826 931 2.19 2043 — 1923 939 2.30 2146 — 2026 — — — — 2134 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 1.8 Bhp 2.07 2.12 2.22 2.32 2.38 — — — — — — — — — — — — — Watts 1932 1976 2068 2165 2215 — — — — — — — — — — — — — Rpm 988 991 — — — — — — — — — — — — — — — — 2.0 Bhp 2.30 2.35 — — — — — — — — — — — — — — — — Watts 2148 2194 — — — — — — — — — — — — — — — — Refer to page 43 General Fan Performance Notes. NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.40. LEGEND Bhp — Brake Horsepower Input to Fan Watts — Input Watts to Motor *Motor drive range: 590 to 840 rpm. All other rpms require fieldsupplied drive. 36 Table 21 — Fan Performance, 50TFQ008 — Horizontal Discharge Units; Alternate Motor and Drive* AIRFLOW (Cfm) 2250 2300 2400 2500 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 AIRFLOW (Cfm) 2250 2300 2400 2500 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 Rpm 465 471 483 495 501 507 519 532 544 557 570 582 595 608 622 635 648 655 0.2 Bhp 0.49 0.52 0.57 0.63 0.66 0.69 0.76 0.83 0.91 0.99 1.07 1.17 1.26 1.36 1.47 1.58 1.70 1.77 Rpm 806 810 818 827 832 836 845 854 863 872 882 — — — — — — — 1.2 Bhp 1.42 1.46 1.55 1.64 1.68 1.73 1.83 1.94 2.05 2.16 2.28 — — — — — — — Watts 459 483 534 588 617 647 709 775 846 922 1002 1087 1177 1271 1372 1477 1588 1646 Watts 1326 1363 1443 1527 1570 1615 1708 1805 1907 2015 2127 — — — — — — — Rpm 555 560 570 581 586 592 603 614 625 637 648 660 671 683 695 707 720 726 Rpm 855 859 868 876 880 885 893 902 911 — — — — — — — — — 0.4 Bhp 0.67 0.69 0.76 0.82 0.86 0.89 0.97 1.05 1.13 1.22 1.31 1.41 1.52 1.63 1.74 1.86 1.99 2.06 1.4 Bhp 1.63 1.67 1.76 1.86 1.91 1.96 2.06 2.17 2.29 — — — — — — — — — EXTERNAL STATIC PRESSURE (in. wg) 0.6 Watts Rpm Bhp Watts Rpm 621 629 0.84 786 694 648 634 0.88 817 698 705 644 0.94 880 708 767 653 1.02 948 717 799 658 1.05 983 722 832 663 1.09 1020 727 902 674 1.18 1096 736 976 684 1.26 1176 746 1054 694 1.35 1261 756 1137 705 1.45 1351 766 1224 716 1.55 1445 776 1317 727 1.66 1545 786 1414 738 1.77 1649 797 1517 749 1.89 1759 807 1625 760 2.01 1874 818 1738 771 2.14 1995 — 1857 783 2.27 2121 — 1918 788 2.34 2187 — 0.8 Bhp 1.03 1.06 1.14 1.22 1.26 1.30 1.39 1.48 1.58 1.68 1.79 1.90 2.02 2.15 2.28 — — — Watts 959 992 1061 1134 1173 1212 1294 1381 1472 1568 1669 1774 1885 2002 2124 — — — Rpm 752 757 765 774 779 784 793 802 812 821 831 841 851 — — — — — 1.0 Bhp 1.22 1.26 1.34 1.42 1.47 1.51 1.61 1.71 1.81 1.92 2.03 2.15 2.28 — — — — — Watts 1138 1174 1248 1327 1368 1410 1498 1590 1687 1789 1896 2008 2125 — — — — — EXTERNAL STATIC PRESSURE (in. wg) 1.6 Watts Rpm Bhp Watts Rpm 1521 902 1.85 1723 946 1561 906 1.89 1765 950 1644 914 1.99 1853 958 1733 922 2.09 1946 966 1779 926 2.14 1994 970 1826 931 2.19 2043 — 1923 939 2.30 2146 — 2026 — — — — 2134 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 1.8 Bhp 2.07 2.12 2.22 2.32 2.38 — — — — — — — — — — — — — Watts 1932 1976 2068 2165 2215 — — — — — — — — — — — — — Rpm 988 991 — — — — — — — — — — — — — — — — 2.0 Bhp 2.30 2.35 — — — — — — — — — — — — — — — — Watts 2148 2194 — — — — — — — — — — — — — — — — Refer to page 43 General Fan Performance Notes. NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.40. LEGEND Bhp — Brake Horsepower Input to Fan Watts — Input Watts to Motor *Motor drive range: 685 to 935 rpm. All other rpms require fieldsupplied drive. 37 Table 22 — Fan Performance, 50TFQ008 — Horizontal Discharge Units; High-Static Motor and Drive* AIRFLOW (Cfm) 2250 2300 2400 2500 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 AIRFLOW (Cfm) 2250 2300 2400 2500 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 Rpm 465 471 483 495 501 507 519 532 544 557 570 582 595 608 622 635 648 655 0.2 Bhp 0.49 0.52 0.57 0.63 0.66 0.69 0.76 0.83 0.91 0.99 1.07 1.17 1.26 1.36 1.47 1.58 1.70 1.77 Rpm 806 810 818 827 832 836 845 854 863 872 882 891 901 911 921 930 941 946 1.2 Bhp 1.42 1.46 1.55 1.64 1.68 1.73 1.83 1.94 2.05 2.16 2.28 2.41 2.54 2.68 2.82 2.97 3.13 3.21 Watts 459 483 534 588 617 647 709 775 846 922 1002 1087 1177 1271 1372 1477 1588 1646 Watts 1326 1363 1443 1527 1570 1615 1708 1805 1907 2015 2127 2245 2369 2497 2632 2772 2918 2994 Rpm 555 560 570 581 586 592 603 614 625 637 648 660 671 683 695 707 720 726 Rpm 855 859 868 876 880 885 893 902 911 920 929 938 948 957 967 977 986 991 0.4 Bhp 0.67 0.69 0.76 0.82 0.86 0.89 0.97 1.05 1.13 1.22 1.31 1.41 1.52 1.63 1.74 1.86 1.99 2.06 1.4 Bhp 1.63 1.67 1.76 1.86 1.91 1.96 2.06 2.17 2.29 2.41 2.54 2.67 2.81 2.95 3.10 3.26 3.42 3.50 EXTERNAL STATIC PRESSURE (in. wg) 0.6 Watts Rpm Bhp Watts Rpm 621 629 0.84 786 694 648 634 0.88 817 698 705 644 0.94 880 708 767 653 1.02 948 717 799 658 1.05 983 722 832 663 1.09 1020 727 902 674 1.18 1096 736 976 684 1.26 1176 746 1054 694 1.35 1261 756 1137 705 1.45 1351 766 1224 716 1.55 1445 776 1317 727 1.66 1545 786 1414 738 1.77 1649 797 1517 749 1.89 1759 807 1625 760 2.01 1874 818 1738 771 2.14 1995 829 1857 783 2.27 2121 839 1918 788 2.34 2187 845 0.8 Bhp 1.03 1.06 1.14 1.22 1.26 1.30 1.39 1.48 1.58 1.68 1.79 1.90 2.02 2.15 2.28 2.41 2.56 2.63 Watts 959 992 1061 1134 1173 1212 1294 1381 1472 1568 1669 1774 1885 2002 2124 2252 2385 2454 Rpm 752 757 765 774 779 784 793 802 812 821 831 841 851 861 871 881 892 897 1.0 Bhp 1.22 1.26 1.34 1.42 1.47 1.51 1.61 1.71 1.81 1.92 2.03 2.15 2.28 2.41 2.55 2.69 2.84 2.92 Watts 1138 1174 1248 1327 1368 1410 1498 1590 1687 1789 1896 2008 2125 2248 2376 2510 2650 2722 EXTERNAL STATIC PRESSURE (in. wg) 1.6 Watts Rpm Bhp Watts Rpm 1521 902 1.85 1723 946 1561 906 1.89 1765 950 1644 914 1.99 1853 958 1733 922 2.09 1946 966 1779 926 2.14 1994 970 1826 931 2.19 2043 974 1923 939 2.30 2146 982 2026 948 2.42 2253 991 2134 956 2.54 2366 999 2246 965 2.66 2483 1008 2365 974 2.80 2607 1016 2488 983 2.93 2735 1025 2617 992 3.08 2869 1034 2751 1001 3.23 3010 1043 2891 1011 3.38 3155 1052 3038 1020 3.55 3307 — 3190 1030 3.72 3465 — 3268 — — — — 1.8 Bhp 2.07 2.12 2.22 2.32 2.38 2.43 2.55 2.67 2.79 2.92 3.06 3.20 3.35 3.51 3.67 — — — Watts 1932 1976 2068 2165 2215 2267 2374 2486 2603 2726 2854 2988 3127 3273 3424 — — — Rpm 988 991 999 1007 1011 1015 1023 1031 1040 1048 1057 1065 1074 — — — — — 2.0 Bhp 2.30 2.35 2.46 2.56 2.62 2.68 2.80 2.92 3.05 3.19 3.33 3.48 3.64 — — — — — Watts 2148 2194 2290 2391 2444 2497 2609 2725 2847 2974 3107 3246 3390 — — — — — Refer to page 43 General Fan Performance Notes. NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 3.70. LEGEND Bhp — Brake Horsepower Input to Fan Watts — Input Watts to Motor *Motor drive range: 860 to 1080 rpm. All other rpms require fieldsupplied drive. 38 Table 23 — Fan Performance, 50TFQ009 — Horizontal Discharge Units; Standard Motor and Drive* AIRFLOW (Cfm) 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 3800 3900 4000 4100 4200 4250 AIRFLOW (Cfm) 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 3800 3900 4000 4100 4200 4250 Rpm 501 507 519 532 544 557 570 582 595 608 622 635 648 655 662 675 689 702 716 — 0.2 Bhp 0.66 0.69 0.76 0.83 0.91 0.99 1.07 1.17 1.26 1.36 1.47 1.58 1.70 1.77 1.83 1.96 2.10 2.24 2.40 — Rpm 832 836 845 854 863 872 882 — — — — — — — — — — — — — 1.2 Bhp 1.68 1.73 1.83 1.94 2.05 2.16 2.28 — — — — — — — — — — — — — Watts 617 647 709 775 846 922 1002 1087 1177 1271 1372 1477 1588 1646 1705 1828 1957 2092 2234 — Watts 1570 1615 1708 1805 1907 2015 2127 — — — — — — — — — — — — — Rpm 586 592 603 614 625 637 648 660 671 683 695 707 720 726 732 744 — — — — Rpm 880 885 893 902 911 — — — — — — — — — — — — — — — 0.4 Bhp 0.86 0.89 0.97 1.05 1.13 1.22 1.31 1.41 1.52 1.63 1.74 1.86 1.99 2.06 2.13 2.26 — — — — 1.4 Bhp 1.91 1.96 2.06 2.17 2.29 — — — — — — — — — — — — — — — EXTERNAL STATIC PRESSURE (in. wg) 0.6 Watts Rpm Bhp Watts Rpm 799 658 1.05 983 722 832 663 1.09 1020 727 902 674 1.18 1096 736 976 684 1.26 1176 746 1054 694 1.35 1261 756 1137 705 1.45 1351 766 1224 716 1.55 1445 776 1317 727 1.66 1545 786 1414 738 1.77 1649 797 1517 749 1.89 1759 807 1625 760 2.01 1874 818 1738 771 2.14 1995 — 1857 783 2.27 2121 — 1918 788 2.34 2187 — 1982 — — — — 2112 — — — — — — — — — — — — — — — — — — — — — — — — 0.8 Bhp 1.26 1.30 1.39 1.48 1.58 1.68 1.79 1.90 2.02 2.15 2.28 — — — — — — — — — Watts 1173 1212 1294 1381 1472 1568 1669 1774 1885 2002 2124 — — — — — — — — — Rpm 779 784 793 802 812 821 831 841 851 — — — — — — — — — — — 1.0 Bhp 1.47 1.51 1.61 1.71 1.81 1.92 2.03 2.15 2.28 — — — — — — — — — — — Watts 1368 1410 1498 1590 1687 1789 1896 2008 2125 — — — — — — — — — — — EXTERNAL STATIC PRESSURE (in. wg) 1.6 1.8 Watts Rpm Bhp Watts Rpm Bhp 1779 926 2.14 1994 970 2.38 1826 931 2.19 2043 — — 1923 939 2.30 2146 — — 2026 — — — — — 2134 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — Watts 2215 — — — — — — — — — — — — — — — — — — — Rpm — — — — — — — — — — — — — — — — — — — — 2.0 Bhp — — — — — — — — — — — — — — — — — — — — Watts — — — — — — — — — — — — — — — — — — — — Refer to page 43 General Fan Performance Notes. NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.40. LEGEND Bhp — Brake Horsepower Input to Fan Watts — Input Watts to Motor *Motor drive range: 685 to 935 rpm. All other rpms require fieldsupplied drive. 39 Table 24 — Fan Performance, 50TFQ009 — Horizontal Discharge Units; High-Static Motor and Drive* AIRFLOW (Cfm) 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 3800 3900 4000 4100 4200 4250 AIRFLOW (Cfm) 2550 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3750 3800 3900 4000 4100 4200 4250 Rpm 501 507 519 532 544 557 570 582 595 608 622 635 648 655 662 675 689 702 716 723 0.2 Bhp 0.66 0.69 0.76 0.83 0.91 0.99 1.07 1.17 1.26 1.36 1.47 1.58 1.70 1.77 1.83 1.96 2.10 2.24 2.40 2.47 Rpm 832 836 845 854 863 872 882 891 901 911 921 930 941 946 951 961 971 — — — 1.2 Bhp 1.68 1.73 1.83 1.94 2.05 2.16 2.28 2.41 2.54 2.68 2.82 2.97 3.13 3.21 3.29 3.46 3.64 — — — Watts 617 647 709 775 846 922 1002 1087 1177 1271 1372 1477 1588 1646 1705 1828 1957 2092 2234 2307 Watts 1570 1615 1708 1805 1907 2015 2127 2245 2369 2497 2632 2772 2918 2994 3071 3229 3393 — — — Rpm 586 592 603 614 625 637 648 660 671 683 695 707 720 726 732 744 757 769 782 788 Rpm 880 885 893 902 911 920 929 938 948 957 967 977 986 991 996 — — — — — 0.4 Bhp 0.86 0.89 0.97 1.05 1.13 1.22 1.31 1.41 1.52 1.63 1.74 1.86 1.99 2.06 2.13 2.26 2.41 2.57 2.73 2.81 1.4 Bhp 1.91 1.96 2.06 2.17 2.29 2.41 2.54 2.67 2.81 2.95 3.10 3.26 3.42 3.50 3.59 — — — — — EXTERNAL STATIC PRESSURE (in. wg) 0.6 Watts Rpm Bhp Watts Rpm 799 658 1.05 983 722 832 663 1.09 1020 727 902 674 1.18 1096 736 976 684 1.26 1176 746 1054 694 1.35 1261 756 1137 705 1.45 1351 766 1224 716 1.55 1445 776 1317 727 1.66 1545 786 1414 738 1.77 1649 797 1517 749 1.89 1759 807 1625 760 2.01 1874 818 1738 771 2.14 1995 829 1857 783 2.27 2121 839 1918 788 2.34 2187 845 1982 794 2.42 2253 850 2112 806 2.56 2392 861 2249 817 2.72 2536 873 2392 829 2.88 2686 884 2541 841 3.05 2843 895 2619 847 3.14 2924 901 0.8 Bhp 1.26 1.30 1.39 1.48 1.58 1.68 1.79 1.90 2.02 2.15 2.28 2.41 2.56 2.63 2.71 2.86 3.02 3.19 3.37 3.46 Watts 1173 1212 1294 1381 1472 1568 1669 1774 1885 2002 2124 2252 2385 2454 2524 2669 2820 2978 3143 3227 Rpm 779 784 793 802 812 821 831 841 851 861 871 881 892 897 902 913 924 935 945 — 1.0 Bhp 1.47 1.51 1.61 1.71 1.81 1.92 2.03 2.15 2.28 2.41 2.55 2.69 2.84 2.92 3.00 3.16 3.33 3.51 3.69 — Watts 1368 1410 1498 1590 1687 1789 1896 2008 2125 2248 2376 2510 2650 2722 2796 2948 3106 3271 3442 — EXTERNAL STATIC PRESSURE (in. wg) 1.6 Watts Rpm Bhp Watts Rpm 1779 926 2.14 1994 970 1826 931 2.19 2043 974 1923 939 2.30 2146 982 2026 948 2.42 2253 991 2134 956 2.54 2366 999 2246 965 2.66 2483 1008 2365 974 2.80 2607 1016 2488 983 2.93 2735 1025 2617 992 3.08 2869 1034 2751 1001 3.23 3010 1043 2891 1011 3.38 3155 1052 3038 1020 3.55 3307 — 3190 — — — — 3268 — — — — 3348 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 1.8 Bhp 2.38 2.43 2.55 2.67 2.79 2.92 3.06 3.20 3.35 3.51 3.67 — — — — — — — — — Watts 2215 2267 2374 2486 2603 2726 2854 2988 3127 3273 3424 — — — — — — — — — Rpm 1011 1015 1023 1031 1040 1048 1057 1065 1074 — — — — — — — — — — — 2.0 Bhp 2.62 2.68 2.80 2.92 3.05 3.19 3.33 3.48 3.64 — — — — — — — — — — — Watts 2444 2497 2609 2725 2847 2974 3107 3246 3390 — — — — — — — — — — — Refer to page 43 General Fan Performance Notes. NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 3.70. LEGEND Bhp — Brake Horsepower Input to Fan Watts — Input Watts to Motor *Motor drive range: 860 to 1080 rpm. All other rpms require fieldsupplied drive. 40 Table 25 — Fan Performance, 50TFQ012 — Horizontal Discharge Units; Standard Motor and Drive* AIRFLOW (Cfm) 3000 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 AIRFLOW (Cfm) 3000 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 Rpm 523 536 549 562 575 588 601 614 628 641 655 668 682 696 710 723 737 751 765 779 793 0.2 Bhp 0.58 0.63 0.68 0.74 0.80 0.86 0.93 1.00 1.07 1.15 1.23 1.31 1.40 1.49 1.59 1.69 1.80 1.91 2.02 2.14 2.26 Rpm 830 837 843 850 858 865 873 881 889 898 907 916 — — — — — — — — — 1.2 Bhp 1.39 1.46 1.53 1.61 1.69 1.77 1.86 1.95 2.04 2.14 2.24 2.35 — — — — — — — — — Watts 541 587 637 689 744 802 864 929 997 1069 1144 1223 1305 1392 1482 1577 1675 1778 1885 1996 2112 Watts 1298 1363 1431 1502 1576 1653 1733 1816 1904 1995 2089 2187 — — — — — — — — — Rpm 592 603 614 626 637 649 661 673 685 697 709 722 734 747 760 773 785 798 812 825 — Rpm 883 889 894 901 907 914 921 928 936 944 — — — — — — — — — — — 0.4 Bhp 0.73 0.78 0.84 0.90 0.96 1.03 1.10 1.17 1.25 1.33 1.42 1.51 1.60 1.70 1.80 1.90 2.01 2.13 2.25 2.37 — 1.4 Bhp 1.57 1.65 1.72 1.80 1.88 1.97 2.06 2.16 2.25 2.35 — — — — — — — — — — — EXTERNAL STATIC PRESSURE (in. wg) 0.6 Watts Rpm Bhp Watts Rpm 680 657 0.88 825 718 730 666 0.94 879 726 783 676 1.00 936 735 839 686 1.07 996 743 898 696 1.14 1059 752 961 707 1.21 1125 762 1026 717 1.28 1194 771 1095 728 1.36 1267 781 1167 739 1.44 1343 791 1243 750 1.53 1423 801 1322 761 1.61 1506 812 1405 773 1.71 1593 822 1492 784 1.80 1683 833 1582 796 1.91 1777 844 1677 808 2.01 1876 855 1775 820 2.12 1978 866 1877 832 2.24 2085 — 1984 844 2.35 2195 — 2095 — — — — 2210 — — — — — — — — — 0.8 Bhp 1.05 1.11 1.17 1.24 1.31 1.39 1.47 1.55 1.64 1.72 1.82 1.92 2.02 2.12 2.23 2.35 — — — — — Watts 977 1035 1096 1159 1226 1296 1369 1445 1525 1608 1695 1786 1880 1979 2081 2187 — — — — — Rpm 775 783 790 798 806 815 823 832 841 850 860 870 880 890 — — — — — — — 1.0 Bhp 1.22 1.28 1.35 1.42 1.50 1.58 1.66 1.75 1.84 1.93 2.03 2.13 2.23 2.34 — — — — — — — Watts 1135 1196 1260 1328 1398 1472 1548 1629 1712 1799 1890 1984 2082 2184 — — — — — — — EXTERNAL STATIC PRESSURE (in. wg) 1.6 Watts Rpm Bhp Watts Rpm 1466 934 1.76 1638 982 1534 938 1.83 1710 986 1606 944 1.91 1785 991 1680 949 2.00 1863 996 1758 955 2.09 1944 1001 1838 961 2.18 2029 1007 1922 967 2.27 2116 — 2010 974 2.37 2207 — 2100 — — — — 2195 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 1.8 Bhp 1.95 2.03 2.11 2.20 2.29 2.38 — — — — — — — — — — — — — — — Watts 1815 1891 1969 2051 2135 2223 — — — — — — — — — — — — — — — Rpm 1029 1033 1037 1041 — — — — — — — — — — — — — — — — — 2.0 Bhp 2.14 2.23 2.31 2.40 — — — — — — — — — — — — — — — — — Watts 1996 2075 2157 2242 — — — — — — — — — — — — — — — — — Refer to page 43 General Fan Performance Notes. NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.40. LEGEND Bhp — Brake Horsepower Input to Fan Watts — Input Watts to Motor *Motor drive range: 685 to 935 rpm. All other rpms require fieldsupplied drive. 41 Table 26 — Fan Performance, 50TFQ012 — Horizontal Discharge Units; Alternate Motor and Drive* AIRFLOW (Cfm) 3000 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 AIRFLOW (Cfm) 3000 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 Rpm 523 536 549 562 575 588 601 614 628 641 655 668 682 696 710 723 737 751 765 779 793 0.2 Bhp 0.58 0.63 0.68 0.74 0.80 0.86 0.93 1.00 1.07 1.15 1.23 1.31 1.40 1.49 1.59 1.69 1.80 1.91 2.02 2.14 2.26 Rpm 830 837 843 850 858 865 873 881 889 898 907 916 925 934 944 954 — — — — — 1.2 Bhp 1.39 1.46 1.53 1.61 1.69 1.77 1.86 1.95 2.04 2.14 2.24 2.35 2.45 2.57 2.69 2.81 — — — — — Watts 541 587 637 689 744 802 864 929 997 1069 1144 1223 1305 1392 1482 1577 1675 1778 1885 1996 2112 Watts 1298 1363 1431 1502 1576 1653 1733 1816 1904 1995 2089 2187 2289 2395 2504 2618 — — — — — Rpm 592 603 614 626 637 649 661 673 685 697 709 722 734 747 760 773 785 798 812 825 838 Rpm 883 889 894 901 907 914 921 928 936 944 952 960 969 978 — — — — — — — 0.4 Bhp 0.73 0.78 0.84 0.90 0.96 1.03 1.10 1.17 1.25 1.33 1.42 1.51 1.60 1.70 1.80 1.90 2.01 2.13 2.25 2.37 2.50 1.4 Bhp 1.57 1.65 1.72 1.80 1.88 1.97 2.06 2.16 2.25 2.35 2.46 2.57 2.68 2.80 — — — — — — — EXTERNAL STATIC PRESSURE (in. wg) 0.6 Watts Rpm Bhp Watts Rpm 680 657 0.88 825 718 730 666 0.94 879 726 783 676 1.00 936 735 839 686 1.07 996 743 898 696 1.14 1059 752 961 707 1.21 1125 762 1026 717 1.28 1194 771 1095 728 1.36 1267 781 1167 739 1.44 1343 791 1243 750 1.53 1423 801 1322 761 1.61 1506 812 1405 773 1.71 1593 822 1492 784 1.80 1683 833 1582 796 1.91 1777 844 1677 808 2.01 1876 855 1775 820 2.12 1978 866 1877 832 2.24 2085 877 1984 844 2.35 2195 889 2095 856 2.48 2310 900 2210 869 2.61 2430 912 2330 881 2.74 2554 — 0.8 Bhp 1.05 1.11 1.17 1.24 1.31 1.39 1.47 1.55 1.64 1.72 1.82 1.92 2.02 2.12 2.23 2.35 2.46 2.59 2.71 2.85 — Watts 977 1035 1096 1159 1226 1296 1369 1445 1525 1608 1695 1786 1880 1979 2081 2187 2297 2412 2531 2654 — Rpm 775 783 790 798 806 815 823 832 841 850 860 870 880 890 900 910 921 932 — — — 1.0 Bhp 1.22 1.28 1.35 1.42 1.50 1.58 1.66 1.75 1.84 1.93 2.03 2.13 2.23 2.34 2.46 2.57 2.70 2.82 — — — Watts 1135 1196 1260 1328 1398 1472 1548 1629 1712 1799 1890 1984 2082 2184 2290 2400 2514 2633 — — — EXTERNAL STATIC PRESSURE (in. wg) 1.6 Watts Rpm Bhp Watts Rpm 1466 934 1.76 1638 982 1534 938 1.83 1710 986 1606 944 1.91 1785 991 1680 949 2.00 1863 996 1758 955 2.09 1944 1001 1838 961 2.18 2029 1007 1922 967 2.27 2116 1012 2010 974 2.37 2207 1019 2100 981 2.47 2302 1025 2195 988 2.57 2399 1032 2293 996 2.68 2501 — 2395 1004 2.80 2607 — 2500 — — — — 2610 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 1.8 Bhp 1.95 2.03 2.11 2.20 2.29 2.38 2.48 2.58 2.69 2.80 — — — — — — — — — — — Watts 1815 1891 1969 2051 2135 2223 2314 2409 2507 2608 — — — — — — — — — — — Rpm 1029 1033 1037 1041 1046 1051 1056 1062 — — — — — — — — — — — — — 2.0 Bhp 2.14 2.23 2.31 2.40 2.50 2.60 2.70 2.80 — — — — — — — — — — — — — Watts 1996 2075 2157 2242 2331 2422 2516 2615 — — — — — — — — — — — — — Refer to page 43 General Fan Performance Notes. NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 2.90. LEGEND Bhp — Brake Horsepower Input to Fan Watts — Input Watts to Motor *Motor drive range: 835 to 1085 rpm. All other rpms require fieldsupplied drive. 42 Table 27 — Fan Performance, 50TFQ012 — Horizontal Discharge Units; High-Static Motor and Drive* AIRFLOW (Cfm) 3000 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 AIRFLOW (Cfm) 3000 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 Rpm 523 536 549 562 575 588 601 614 628 641 655 668 682 696 710 723 737 751 765 779 793 0.2 Bhp 0.58 0.63 0.68 0.74 0.80 0.86 0.93 1.00 1.07 1.15 1.23 1.31 1.40 1.49 1.59 1.69 1.80 1.91 2.02 2.14 2.26 Rpm 830 837 843 850 858 865 873 881 889 898 907 916 925 934 944 954 963 974 984 994 1005 1.2 Bhp 1.39 1.46 1.53 1.61 1.69 1.77 1.86 1.95 2.04 2.14 2.24 2.35 2.45 2.57 2.69 2.81 2.93 3.07 3.20 3.34 3.49 Watts 541 587 637 689 744 802 864 929 997 1069 1144 1223 1305 1392 1482 1577 1675 1778 1885 1996 2112 Watts 1298 1363 1431 1502 1576 1653 1733 1816 1904 1995 2089 2187 2289 2395 2504 2618 2736 2858 2985 3116 3251 Rpm 592 603 614 626 637 649 661 673 685 697 709 722 734 747 760 773 785 798 812 825 838 Rpm 883 889 894 901 907 914 921 928 936 944 952 960 969 978 986 996 1005 1014 1024 1034 1044 0.4 Bhp 0.73 0.78 0.84 0.90 0.96 1.03 1.10 1.17 1.25 1.33 1.42 1.51 1.60 1.70 1.80 1.90 2.01 2.13 2.25 2.37 2.50 1.4 Bhp 1.57 1.65 1.72 1.80 1.88 1.97 2.06 2.16 2.25 2.35 2.46 2.57 2.68 2.80 2.92 3.05 3.18 3.31 3.45 3.60 3.74 EXTERNAL STATIC PRESSURE (in. wg) 0.6 Watts Rpm Bhp Watts Rpm 680 657 0.88 825 718 730 666 0.94 879 726 783 676 1.00 936 735 839 686 1.07 996 743 898 696 1.14 1059 752 961 707 1.21 1125 762 1026 717 1.28 1194 771 1095 728 1.36 1267 781 1167 739 1.44 1343 791 1243 750 1.53 1423 801 1322 761 1.61 1506 812 1405 773 1.71 1593 822 1492 784 1.80 1683 833 1582 796 1.91 1777 844 1677 808 2.01 1876 855 1775 820 2.12 1978 866 1877 832 2.24 2085 877 1984 844 2.35 2195 889 2095 856 2.48 2310 900 2210 869 2.61 2430 912 2330 881 2.74 2554 923 0.8 Bhp 1.05 1.11 1.17 1.24 1.31 1.39 1.47 1.55 1.64 1.72 1.82 1.92 2.02 2.12 2.23 2.35 2.46 2.59 2.71 2.85 2.98 Watts 977 1035 1096 1159 1226 1296 1369 1445 1525 1608 1695 1786 1880 1979 2081 2187 2297 2412 2531 2654 2782 Rpm 775 783 790 798 806 815 823 832 841 850 860 870 880 890 900 910 921 932 942 953 965 1.0 Bhp 1.22 1.28 1.35 1.42 1.50 1.58 1.66 1.75 1.84 1.93 2.03 2.13 2.23 2.34 2.46 2.57 2.70 2.82 2.95 3.09 3.23 Watts 1135 1196 1260 1328 1398 1472 1548 1629 1712 1799 1890 1984 2082 2184 2290 2400 2514 2633 2756 2883 3014 EXTERNAL STATIC PRESSURE (in. wg) 1.6 Watts Rpm Bhp Watts Rpm 1466 934 1.76 1638 982 1534 938 1.83 1710 986 1606 944 1.91 1785 991 1680 949 2.00 1863 996 1758 955 2.09 1944 1001 1838 961 2.18 2029 1007 1922 967 2.27 2116 1012 2010 974 2.37 2207 1019 2100 981 2.47 2302 1025 2195 988 2.57 2399 1032 2293 996 2.68 2501 1038 2395 1004 2.80 2607 1046 2500 1011 2.91 2716 1053 2610 1020 3.03 2828 1061 2723 1028 3.16 2946 1068 2840 1037 3.29 3067 1076 2962 1045 3.42 3192 1085 3088 1054 3.56 3322 1093 3219 1063 3.71 3456 1102 3353 1073 3.85 3594 1111 3492 1082 4.01 3737 1119 1.8 Bhp 1.95 2.03 2.11 2.20 2.29 2.38 2.48 2.58 2.69 2.80 2.91 3.03 3.15 3.27 3.40 3.54 3.67 3.82 3.96 4.12 4.27 Watts 1815 1891 1969 2051 2135 2223 2314 2409 2507 2608 2713 2822 2935 3052 3173 3297 3426 3560 3697 3839 3986 Rpm 1029 1033 1037 1041 1046 1051 1056 1062 1068 1074 1080 1087 1094 1101 1108 1115 1123 1131 1139 1148 1156 2.0 Bhp 2.14 2.23 2.31 2.40 2.50 2.60 2.70 2.80 2.91 3.03 3.14 3.26 3.39 3.52 3.65 3.79 3.93 4.08 4.23 4.38 4.55 Watts 1996 2075 2157 2242 2331 2422 2516 2615 2716 2821 2930 3042 3159 3279 3403 3531 3664 3801 3943 4088 4238 Refer to General Fan Performance Notes below. NOTES: 1. Boldface indicates field-supplied drive is required. 2. Maximum continuous bhp is 5.25. LEGEND Bhp — Brake Horsepower Input to Fan Watts — Input Watts to Motor *Motor drive range: 830 to 1130 rpm. All other rpms require fieldsupplied drive. GENERAL NOTES FOR FAN PERFORMANCE DATA TABLES 1. Fan performance is based on clean filters and wet coil data. 2. Extensive motor and electrical testing on these units ensures that the full range of the motor can be utilized with confidence. Using fan motors up to the wattage ratings shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. For additional information on motor performance Table 9. 3. Values include losses for filters, unit casing, and wet coils. See Tables 11A and 11B for static pressure information. 4. Use of a field-supplied motor may affect wire sizing. Contact your Carrier representative for details. 5. Interpolation is permissible. Do not extrapolate. 43 PRE-START-UP START-UP Unit Preparation — Make sure that the unit has been installed in accordance with installation instructions and applicable codes. Failure to observe the following warnings could result in serious personal injury: 1. Follow recognized safety practices and wear protective goggles when checking or servicing refrigerant system. 2. Do not operate the compressor or provide any electric power to the unit unless the compressor terminal cover is in place and secured. 3. Do not remove the compressor terminal cover until all electrical sources are disconnected. 4. Relieve all pressure from the system before touching or disturbing anything inside the compressor terminal box if a refrigerant leak is suspected around the compressor terminals. Use accepted methods to recover refrigerant. 5. Never attempt to repair a soldered connection while the refrigerant system is under pressure. 6. Do not use a torch to remove any component. The system contains oil and refrigerant under pressure. To remove a component, wear protective goggles and proceed as follows: a. Shut off electrical power to the unit and tag disconnect. b. Relieve all pressure from the system using both the high and low-pressure ports. Use accepted methods to recover refrigerant. c. Cut the component connection tubing with tubing cutter, and remove the component from the unit. d. Carefully unsweat the remaining tubing stubs when necessary. Oil can ignite when exposed to a torch flame. Return-Air Filters — Make sure that the correct filters are installed in the unit (see Table 1). Do not operate the unit without return-air filters. Outdoor-Air Inlet Screen — The outdoor-air inlet screen must be in place before operating the unit. Compressor Mounting — Compressors are internally spring mounted. Do not loosen or remove the compressor holddown bolts. Internal Wiring — Check all electrical connections in unit control boxes; tighten as required. Refrigerant Service Ports — Each refrigerant system has 3 Schrader-type service gage ports: One on the suction line, one on the cooling mode liquid line, and one on the compressor discharge line. Be sure that the caps on the ports are tight. The port on the cooling mode liquid line and one port on the discharge line have protective devices installed on them. HIGH FLOW REFRIGERANT VALVES — Two high flow valves may be located on the hot gas tube coming out of the compressor and the suction tube going into the compressor. Large black plastic caps identify these valves with O-rings inside screwing the cap and onto a brass body. No field access to these valves is available at this time. Ensure the plastic caps remain on the valves and are tight or the possibility of refrigerant leakage could occur. Compressor Rotation — It is important to be certain that the scroll compressor (size 012 only) is rotating in the proper direction. To determine whether or not the compressor is rotating in the proper direction: 1. Connect service gages to the suction and discharge pressure fittings. 2. Energize the compressor. 3. The suction pressure should drop and the discharge pressure should rise, as is normal on any start-up. If the suction pressure does not drop and the discharge pressure does not rise to normal levels: 1. Note that the indoor fan is probably also rotating in the wrong direction. 2. Turn off power to the unit and tag disconnect. 3. Reverse any two of the unit power leads. 4. Turn on power to the unit. Re-energize compressor. The suction and discharge pressure levels should now move to their normal start-up levels. NOTE: When the compressor is rotating in the wrong direction, the unit makes more noise and does not provide heating/cooling. Proceed as follows to inspect and prepare the unit for initial start-up: 1. Remove all access panels. 2. Read and follow instructions on all WARNING, CAUTION, and INFORMATION labels attached to or shipped with unit. 3. Make the following inspections: a. Inspect for shipping and handling damages such as broken lines, loose parts, or disconnected wires. b. Inspect for oil at all refrigerant tubing connections and on the unit base. Detecting oil generally indicates a refrigerant leak. Leak-test all refrigerant tubing connections using an electronic leak detector, halide torch, or liquid-soap solution. c. Inspect all field-wiring and factory-wiring connections. Be sure that connections are completed and tight. Ensure that electrical wires do not contact refrigerant tubing. d. Inspect the coil fins. If damaged during shipping and handling, carefully straighten the fins with a fin comb. 4. Verify the following conditions: a. Make sure that the outdoor-fan blades are correctly positioned in the fan orifice. Refer to Outdoor-Fan Adjustment section on page 48 for more details. b. Make sure that an air filter(s) is in place. c. Make sure that the condensate drain trap is filled with water to ensure proper drainage. d. Make sure that all tools and miscellaneous loose parts have been removed. Cooling — To start the unit, turn on main power supply. Set the system selector switch at COOL position and the fan switch at AUTO position. Adjust the thermostat to a setting below room temperature. The compressor starts on closure of the contactor. Check the unit charge. Refer to Refrigerant Charge section on page 48. Reset the thermostat at a position above room temperature. The compressor will shut off. TO SHUT OFF UNIT — Set the system selector switch at OFF position. Resetting the thermostat at a position above room temperature shuts the unit off temporarily until the space temperature exceeds the thermostat setting. The compressor restart is accomplished by manual reset at the thermostat by turning the selector switch to OFF position and then ON position. 44 Heating — To start the unit, turn on the main power supply. If field-installed accessory CO2 sensors are connected to the EconoMi$er IV control, a demand controlled ventilation strategy will begin to operate. As the CO2 level in the zone increases above the CO2 set point, the minimum position of the damper will be increased proportionally. As the CO2 level decreases because of the increase in fresh air, the outdoor-air damper will be proportionally closed. Damper position will follow the higher demand condition from DCV mode or free cooling mode. Damper movement from full closed to full open (or vice versa) will take between 11/2 and 21/2 minutes. If free cooling can be used as determined from the appropriate changeover command (switch, dry bulb, enthalpy curve, differential dry bulb, or differential enthalpy), a call for cooling (Y1 closes at the thermostat) will cause the control to modulate the dampers open to maintain the supply-air temperature set point at 50 to 55 F. As the supply-air temperature drops below the set point range of 50 to 55 F, the control will modulate the outdoor-air dampers closed to maintain the proper supply-air temperature. HEATING, UNITS WITH ECONOMI$ER IV — When the room temperature calls for heat, the heating controls are energized as described in the Heating, Units Without Economizer section. When the thermostat is satisfied, the economizer damper moves to the minimum position. COOLING, UNITS WITH ECONOMI$ER2, PREMIERLINK™ CONTROL AND A THERMOSTAT — When free cooling is not available, the compressors will be controlled by the PremierLink control in response to the Y1 and Y2 inputs from the thermostat. The PremierLink control will use the following information to determine if free cooling is available: • Indoor fan has been on for at least 30 seconds. • The SPT, SAT, and OAT inputs must have valid readings. • OAT must be less than 75 F. • OAT must be less than SPT. • Enthalpy must be LOW (may be jumpered if an enthalpy sensor not available). • Economizer position is NOT forced. Pre-cooling occurs when the is no call from the thermostat except G. Pre-cooling is defined as the economizer modulates to provide 70 F supply air. When free cooling is available the PremierLink control will control the compressors and economizer to provide a supplyair temperature determined to meet the Y1 and Y2 calls from the thermostat using the following three routines. The three control routines are based on OAT, where: SASP = Supply Air Set Point DXCTLO = Direct Expansion Cooling Lockout Set Point Routine 1 — (OAT < DXCTLO) • Y1 energized — economizer maintains a SASP = (SATLO1 + 3). • Y2 energized — economizer maintains a SASP = (SATLO2 + 3). Routine 2 — (DXCTLO < OAT < 68 F) • If only Y1 energized, the economizer maintains a SASP = (SATLO1 + 3). • If SAT > SASP + 5 and economizer position > 80%, economizer will go to minimum position for 3 minutes or until SAT > 68 F. • First stage of mechanical cooling will be energized. • Integrator resets. • Economizer opens again and controls to current SASP after stage one on for 90 seconds. • With Y1 and Y2 energized Economizer maintains an SASP = SATLO2 + 3. Set the thermostat at HEAT position at a setting above room temperature, the fan at AUTO position. The first stage of the thermostat energizes the indoor-fan motor, compressor, and outdoor fan; the second stage energizes electric heater elements, if installed. Check the heating effects at the air supply grille(s). If the accessory electric heaters do not energize, reset limit switch (located on indoor-fan scroll) by pressing the button located between terminals on the switch. TO SHUT OFF UNIT — Set the system selector switch at OFF position. Resetting the heating selector lever below room temperature temporarily shuts the unit off until the space temperature falls below the thermostat setting. Safety Relief — A soft solder joint on the suction line at the loss-of-charge/low-pressure fitting provides pressure relief under abnormal temperature and pressure conditions. Ventilation (Continuous Fan) — Set the fan and system selector switches at ON and OFF positions, respectively. The indoor fan operates continuously to provide constant air circulation. Operating Sequence COOLING, UNITS WITHOUT ECONOMIZER — When thermostat calls for cooling, terminals G and Y1 are energized. The indoor-fan contactor (IFC), reversing valve solenoid (RVS1) and compressor contactor no. 1 (C1) are energized and indoor-fan motor, compressor no. 1, and outdoor fan starts. The outdoor-fan motor(s) run continuously while unit is cooling. If the thermostat calls for a second stage of cooling by energizing Y2, compressor contactor no. 2 (C2) and reversing valve solenoid (RVS2) are energized and compressor no. 2 starts. HEATING, UNITS WITHOUT ECONOMIZER — Upon a request for heating from the space thermostat, terminal W1 will be energized with 24 v. The IFC, outdoor-fan contactor (OFC), C1, and C2 will be energized. The reversing valves switch position and the indoor fan, outdoor fan, compressor no. 1, and compressor no. 2 are energized. If the space temperature continues to fall while W1 is energized, W2 will be energized with 24 v, and the heater contactor(s) (HC) will be energized, which will energize the electric heater(s). When the space thermostat is satisfied, W2 will be deenergized first, and the electric heater(s) will be deenergized. Upon a further rise in space temperature, W1 will be deenergized, and the reversing valve solenoids (RVS1 and RVS2) will be energized. COOLING, UNITS WITH ECONOMI$ER IV — When free cooling is not available, the compressors will be controlled by the zone thermostat. When free cooling is available, the outdoor-air damper is modulated by the EconoMi$er IV control to provide a 50 to 55 F supply-air temperature into the zone. As the supply-air temperature fluctuates above 55 or below 50 F, the dampers will be modulated (open or close) to bring the supply-air temperature back within set point limits. For EconoMi$er IV operation, there must be a thermostat call for the fan (G). This will move the damper to its minimum position during the occupied mode. Above 50 F supply-air temperature, the dampers will modulate from 100% open to the minimum open position. From 50 F to 45 F supply-air temperature, the dampers will maintain at the minimum open position. Below 45 F the dampers will be completely shut. As the supply-air temperature rises, the dampers will come back open to the minimum open position once the supply-air temperature rises to 48 F. If optional power exhaust is installed, as the outdoor-air damper opens and closes, the power exhaust fans will be energized and deenergized. 45 The economizer set point will always be at least one degree below the cooling set point, allowing for a smooth transition from mechanical cooling with economizer assist, back to economizer cooling as the cooling set point is achieved. The compressors may be used for initial cooling then the PremierLink controller will modulate the economizer using an error reduction calculation to hold the space temperature between the heating and cooling set points. See Fig. 42. The controller uses the following conditions to determine economizer cooling: • Enthalpy is Low • SAT reading is available • OAT reading is available • SPT reading is available • OAT ≤SPT • Economizer Position is NOT forced If any of the above conditions are not met, the economizer submaster reference (ECSR) is set to maximum limit and the damper moves to minimum position. The operating sequence is complete. The ECSR is recalculated every 30 seconds. If an optional power exhaust is installed, as the outdoor-air damper opens and closes, the power exhaust fans will be energized and deenergized. If field-installed accessory CO2 sensors are connected to the PremierLink control, a PID-controlled demand ventilation strategy will begin to operate. As the CO2 level in the zone increases above the CO2 set point, the minimum position of the damper will be increased proportionally. As the CO2 level decreases because of the increase in fresh air, the outdoor-air damper will be proportionally closed. • If SAT > SASP + 5 and economizer position >80%, economizer will go to minimum position for 3 minutes or until SAT > 68 F. • If compressor no. 1 is on then second stage of mechanical cooling will be energized. Otherwise the first stage will be energized. • Integrator resets. • Economizer opens again and controls to SASP after stage one on for 90 seconds. Routine 3 — (OAT > 68) • Economizer is opened 100%. • Compressors 1 and 2 are cycled based on Y1 and Y2 using minimum on and off times and watching the supply air temperature as compared to SATLO1 and SATLO2 set points. If optional power exhaust is installed, as the outdoor-air damper opens and closes, the power exhaust fans will be energized and deenergized. If field-installed accessory CO2 sensors are connected to the PremierLink™ control, a PID-controlled demand ventilation strategy will begin to operate. As the CO2 level in the zone increases above the CO2 set point, the minimum position of the damper will be increased proportionally. As the CO2 level decreases because of the increase in fresh air, the outdoor-air damper will be proportionally closed. HEATING, UNITS WITH ECONOMI$ER2, PREMIERLINK CONTROL AND A THERMOSTAT — When the thermostat calls for heating, terminal W1 is energized. The PremierLink control will move the economizer damper to the minimum position if there is a call for G and closed if there is a call for W1 without G. In order to prevent thermostat from short cycling, the unit is locked into the heating mode for at least 10 minutes when W1 is energized. COOLING, UNITS WITH ECONOMI$ER2, PREMIERLINK CONTROL AND A ROOM SENSOR — When free cooling is not available, the compressors will be controlled by the PremierLink controller using a PID (proportional integral) Error reduction calculation as indicated by Fig. 41. The PremierLink controller will use the following information to determine if free cooling is available: • Indoor fan has been on for at least 30 seconds. • The SPT, SAT, and OAT inputs must have valid readings. • OAT must be less than 75 F. • OAT must be less than SPT. • Enthalpy must be LOW (may be jumpered if and enthalpy sensor is not available). • Economizer position is NOT forced. When free cooling is available, the outdoor-air damper is positioned through the use of a Proportional Integral (PID) control process to provide a calculated supply-air temperature into the zone. The supply air will maintain the space temperature between the heating and cooling set points as indicated in Fig. 42. The PremierLink control will integrate the compressor stages with the economizer based on similar logic as the three routines listed in the previous section. The SASP will float up and down based on the error reduction calculations that compare space temperature and space set point. When outside-air temperature conditions require the economizer to close for a compressor stage-up sequence, the economizer control integrator is reset to zero after the stage-up sequence is completed. This prevents the supply-air temperature from dropping too quickly and creating a freeze condition that would make the compressor turn off prematurely. The high space set point is used for DX (direct expansion) cooling control, while the economizer space set point is a calculated value between the heating and cooling set points. SPACE TEMPERATURE TEMPERATURE CONTROL 75 74 73 72 SET POINT TEMPERATURE 71 70 69 68 TIME NOTE: PremierLink control performs smart staging of 2 stages of DX cooling and up to 3 stages of heat. Fig. 41 — DX Cooling Temperature Control Example SPACE TEMPERATURE TEMPERATURE CONTROL 75 74 73 72 COOL SETPOINT TEMPERATURE HEAT SETPOINT 71 70 69 68 TIME Fig. 42 — Economizer Temperature Control Example 46 6. Secure the sections together. Reposition the coil sections, and remove the coil corner post from between the top panel and center post. Install the coil corner post and coil center post, and replace all screws. CONDENSATE DRAIN — Check and clean each year at the start of cooling season. In winter, keep the drain dry or protect it against freeze-up. HEATING, UNIT WITH ECONOMI$ER2, PREMIERLINK™ CONTROL AND A ROOM SENSOR — Every 40 seconds the controller will calculate the required heat stages (maximum of 3) to maintain supply air temperature (SAT) if the following qualifying conditions are met: • Indoor fan has been on for at least 30 seconds. • COOL mode is not active. • OCCUPIED, TEMP.COMPENSATED START or HEAT mode is active. • SAT reading is available. • Fire shutdown mode is not active. If all of the above conditions are met, the number of heat stages is calculated; otherwise the required number of heat stages will be set to 0. If the PremierLink controller determines that heat stages are required, the economizer damper will be moved to minimum position if occupied and closed if unoccupied. SERVICE When servicing the unit, shut off all electrical power to the unit to avoid shock hazard or injury from rotating parts. Cleaning — Inspect the unit interior at the beginning of each heating and cooling season or as operating conditions require. INDOOR COIL 1. Turn off the unit power and tag disconnect. Remove the filter access panel and indoor coil access panel. 2. If an economizer or accessory two-position damper is installed, remove the economizer or two-position damper by disconnecting the economizer plug and removing the mounting screws. 3. Slide the filters out of the unit. 4. Clean the coil using a commercial coil cleaner or dishwasher detergent in a pressurized spray canister. Wash both sides of the coil and flush with clean water. For best results, backflush toward the return-air section to remove foreign material. 5. Flush the condensate pan after completion. 6. Reinstall the economizer/two-position damper and filters. 7. Reconnect the wiring. 8. Replace the access panels. OUTDOOR COILS — Inspect the coils monthly. Clean condenser coils annually, and as required by location and outdoor-air conditions. Clean 2-row coils as follows: 1. Turn off the unit power and tag disconnect. 2. Remove the top panel screws on the outdoor end of the unit. 3. Remove the outdoor coil corner post. See Fig. 43. To hold the top panel open, place the coil corner post between the top panel and the center post. See Fig. 44. 4. Remove the device holding the coil sections together at the return end of the outdoor coil. Carefully separate the outer coil section 3 to 4 in. from the inner coil section. See Fig. 45. 5. Use a water hose or other suitable equipment to flush down between the 2 coil sections to remove dirt and debris. Clean the outer surfaces with a stiff brush in the normal manner. Fig. 43 — Cleaning Outdoor Coil Fig. 44 — Propping Up Top Panel Fig. 45 — Separating Coil Sections 47 Unit panels must be in place when the unit is operating during charging procedure. NO CHARGE — Use standard evacuating techniques. After evacuating the system, weigh in the specified amount of refrigerant (refer to Table 1). LOW CHARGE COOLING — Use the Cooling Charging Charts, Fig. 47-49. Vary the refrigerant until the conditions of the appropriate chart are met. Note that the charging charts are different from the type normally used. Charts are based on charging the units to the correct superheat for the various operating conditions. An accurate pressure gage and temperature sensing device are required. Connect the pressure gage to the service port on the suction line. Mount the temperature sensing device on the suction line and insulate it so that outdoor ambient temperature does not affect the reading. Indoor-air cfm must be within the normal operating range of the unit. TO USE COOLING CHARGING CHARTS — Take the outdoor ambient temperature and read the suction pressure gage. Refer to the appropriate chart to determine what the suction temperature should be. If the suction temperature is high, add refrigerant. If the suction temperature is low, carefully recover some of the charge. Recheck the suction pressure as charge is adjusted. EXAMPLE: (Fig. 47) Outdoor Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 F Suction Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 psig Suction Temperature should be . . . . . . . . . . . . . . . . . . . . . 49 F (Suction Temperature may vary ±5° F.) HEATING CHARGE — Do not attempt to adjust refrigerant charge while the unit is operating in the heating mode. If the charge amount is believed to be incorrect, recover refrigerant and weigh in the amount listed on the unit rating plate. FILTERS — Clean or replace at the start of each heating and cooling season, or more often if operating conditions require it. Replacement filters must be the same dimensions as original filters. OUTDOOR-AIR INLET SCREEN — Clean the screen with steam or hot water and a mild detergent. Do not use disposable filters in place of screens. Lubrication COMPRESSORS — Each compressor is charged with correct amount of oil at the factory. FAN MOTOR BEARINGS — Fan motor bearings are permanently lubricated. No further lubrication of outdoor or indoor-fan motors is required. Outdoor Fan Adjustment (Fig. 46) 1. Shut off the unit power supply and tag disconnect. 2. Remove the outdoor-fan assembly (grille, motor, motor cover, and fan) and loosen the fan hub setscrews. 3. Adjust the fan height as shown in Fig. 46. 4. Tighten the setscrews and replace the outdoor-fan assembly. UNIT VOLTAGE 208/230 V 460 V and 575 V “A” in. 2.75 3.50 Replacement Parts — A complete list of replacement parts can be obtained from any Carrier distributor. Fig. 46 — Outdoor Fan Adjustment Blower Belt Adjustment — Inspect the blower belt for wear, proper belt tension, and pulley alignment as conditions require or at the beginning of each heating and air conditioning season. Refer to Step 7 — Adjust Indoor-Fan Speed on page 25 for adjustment and alignment procedures. High-Pressure Switch — Located on the compressor hot gas line is a high-pressure switch, which contains a Schrader core depressor. This switch opens at 428 psig and closes at 320 psig. No adjustment is necessary. Refer to Table 1. Loss-of-Charge Switch — Located on the outdoor liquid line is a low-pressure switch which functions as a loss-ofcharge switch. This switch contains a Schrader core depressor. This switch opens at 7 psig and closes at 22 psig. No adjustment is necessary. Refer to Table 1. Freezestat — Located on the “hair pin” end of the indoor coil is a bimetal temperature sensing switch. This switch protects the evaporator coil from freeze-up due to lack of airflow. The switch opens at 30 F and closes at 45 F. No adjustment is necessary. Refer to Table 1. Refrigerant Charge — The amount of refrigerant charge is listed on the unit nameplate (also refer to Table 1). Refer to Carrier Refrigerant Service Techniques Manual, Refrigerants section. Fig. 47 — Cooling Charging Chart, 50TFQ008 48 Fig. 49 — Cooling Charging Chart, 50TFQ012 Fig. 48 — Cooling Charging Chart, 50TFQ009 TROUBLESHOOTING 11. Set enthalpy potentiometer to D. 12. Apply power (24 vac) to terminals TR and TR1. DIFFERENTIAL ENTHALPY — To check differential enthalpy: 1. Make sure EconoMi$er IV preparation procedure has been performed. 2. Place 620-ohm resistor across SO and +. 3. Place 1.2 kilo-ohm resistor across SR and +. The Free Cool LED should be lit. 4. Remove 620-ohm resistor across SO and +. The Free Cool LED should turn off. 5. Return EconoMi$er IV settings and wiring to normal after completing troubleshooting. SINGLE ENTHALPY — To check single enthalpy: 1. Make sure EconoMi$er IV preparation procedure has been performed. 2. Set the enthalpy potentiometer to A (fully CCW). The Free Cool LED should be lit. 3. Set the enthalpy potentiometer to D (fully CW). The Free Cool LED should turn off. 4. Return EconoMi$er IV settings and wiring to normal after completing troubleshooting. DCV (DEMAND CONTROLLED VENTILATION) AND POWER EXHAUST — To check DCV and Power Exhaust: 1. Make sure EconoMi$er IV preparation procedure has been performed. 2. Ensure terminals AQ and AQ1 are open. The LED for both DCV and Exhaust should be off. The actuator should be fully closed. 3. Connect a 9-v battery to AQ (positive node) and AQ1 (negative node). The LED for both DCV and Exhaust should turn on. The actuator should drive to between 90 and 95% open. 4. Turn the Exhaust potentiometer CW until the Exhaust LED turns off. The LED should turn off when the potentiometer is approximately 90%. The actuator should remain in position. Unit Troubleshooting — For unit troubleshooting, refer to Fig. 50 and Table 28. EconoMi$er IV Troubleshooting — See Table 29 for EconoMi$er IV logic. A functional view of the EconoMi$er IV is shown in Fig. 51. Typical settings, sensor ranges, and jumper positions are also shown. An EconoMi$er IV simulator program is available from Carrier to help with EconoMi$er IV training and troubleshooting. ECONOMI$ER IV PREPARATION — This procedure is used to prepare the EconoMi$er IV for troubleshooting. No troubleshooting or testing is done by performing the following procedure. NOTE: This procedure requires a 9-v battery, 1.2 kilo-ohm resistor, and a 5.6 kilo-ohm resistor which are not supplied with the EconoMi$er IV. IMPORTANT: Be sure to record the positions of all potentiometers before starting troubleshooting. 1. Disconnect power at TR and TR1. All LEDs should be off. Exhaust fan contacts should be open. 2. Disconnect device at P and P1. 3. Jumper P to P1. 4. Disconnect wires at T and T1. Place 5.6 kilo-ohm resistor across T and T1. 5. Jumper TR to 1. 6. Jumper TR to N. 7. If connected, remove sensor from terminals SO and +. Connect 1.2 kilo-ohm 4074EJM checkout resistor across terminals SO and +. 8. Put 620-ohm resistor across terminals SR and +. 9. Set minimum position, DCV set point, and exhaust potentiometers fully CCW (counterclockwise). 10. Set DCV maximum position potentiometer fully CW (clockwise). 49 2. Set the Enthalpy potentiometer to A. The Free Cool LED turns on. The actuator should drive to between 20 and 80% open. 3. Remove the 5.6 kilo-ohm resistor and jumper T to T1. The actuator should drive fully open. 4. Remove the jumper across T and T1. The actuator should drive fully closed. 5. Return EconoMi$er IV settings and wiring to normal after completing troubleshooting. ECONOMI$ER IV TROUBLESHOOTING COMPLETION — This procedure is used to return the EconoMi$er IV to operation. No troubleshooting or testing is done by performing the following procedure. 1. Disconnect power at TR and TR1. 2. Set enthalpy potentiometer to previous setting. 3. Set DCV maximum position potentiometer to previous setting. 4. Set minimum position, DCV set point, and exhaust potentiometers to previous settings. 5. Remove 620-ohm resistor from terminals SR and +. 6. Remove 1.2 kilo-ohm checkout resistor from terminals SO and +. If used, reconnect sensor from terminals SO and +. 7. Remove jumper from TR to N. 8. Remove jumper from TR to 1. 9. Remove 5.6 kilo-ohm resistor from T and T1. Reconnect wires at T and T1. 10. Remove jumper from P to P1. Reconnect device at P and P1. 11. Apply power (24 vac) to terminals TR and TR1. 5. Turn the DCV set point potentiometer CW until the DCV LED turns off. The DCV LED should turn off when the potentiometer is approximately 9 v. The actuator should drive fully closed. 6. Turn the DCV and Exhaust potentiometers CCW until the Exhaust LED turns on. The exhaust contacts will close 30 to 120 seconds after the Exhaust LED turns on. 7. Return EconoMi$er IV settings and wiring to normal after completing troubleshooting. DCV MINIMUM AND MAXIMUM POSITION — To check the DCV minimum and maximum position: 1. Make sure EconoMi$er IV preparation procedure has been performed. 2. Connect a 9-v battery to AQ (positive node) and AQ1 (negative node). The DCV LED should turn on. The actuator should drive to between 90 and 95% open. 3. Turn the DCV Maximum Position potentiometer to midpoint. The actuator should drive to between 20 and 80% open. 4. Turn the DCV Maximum Position potentiometer to fully CCW. The actuator should drive fully closed. 5. Turn the Minimum Position potentiometer to midpoint. The actuator should drive to between 20 and 80% open. 6. Turn the Minimum Position Potentiometer fully CW. The actuator should drive fully open. 7. Remove the jumper from TR and N. The actuator should drive fully closed. 8. Return EconoMi$er IV settings and wiring to normal after completing troubleshooting. SUPPLY-AIR INPUT — To check supply-air input: 1. Make sure EconoMi$er IV preparation procedure has been performed. 50 LEGEND C — CAP — CB — CLO — COMP — DB — DFT — EQUIP — FPT — HC — HPS — HR — IFC — IFM — IFMOVL — LPS — Contactor, Compressor Capacitor Circuit Breaker Compressor Lockout Compressor Motor Defrost Board Defrost Thermostat Equipment Freeze Protection Thermostat Heater Contactor High-Pressure Switch Heater Relay Indoor-Fan Contactor Indoor-Fan Motor Indoor-Fan Motor Overload Switch Low-Pressure Switch LSM MCA MTR OFC OFM P PL QT SAT RVS TRAN — — — — — — — — — — — Limit Switch (Manual Reset) Minimum Circuit Amps Motor Outdoor-Fan Contactor Outdoor-Fan Motor Plug Plug Assembly Quadruple Terminal Supply Air Thermostat Reversing Valve Solenoid Transformer Field Splice Marked Wire Terminal (Marked) Terminal (Unmarked) Terminal Block Splice Splice (Marked) Factory Wiring Field Control Wiring Field Power Wiring Accessory or Optional Wiring To indicate common potential only, not to represent wiring Fig. 50 — Typical Unit Wiring Schematic (208/203-3-60 Unit Shown) 51 Table 28 — Heating and Cooling Troubleshooting PROBLEM Compressor and Outdoor Fan Will Not Start. Compressor Will Not Start But Outdoor Fan Runs. Compressor Cycles (Other Than Normally Satisfying Thermostat). Compressor Operates Continuously. Excessive Head Pressure. Head Pressure Too Low. Excessive Suction Pressure. Suction Pressure Too Low. Compressor No. 2 Will Not Run. CAUSE Power failure. Fuse blown or circuit breaker tripped. Defective thermostat, contactor, transformer, or control relay. Insufficient line voltage. Incorrect or faulty wiring. Thermostat setting too high. High-pressure switch tripped. Low-pressure switch tripped. Freeze-up protection thermostat tripped. Faulty wiring or loose connections in compressor circuit. Compressor motor burned out, seized, or internal overload open. Defective overload. One leg of 3-phase power dead. Refrigerant overcharge or undercharge. Defective compressor. Insufficient line voltage. Blocked outdoor coil or dirty air filter. Defective overload. Defective thermostat. Faulty outdoor-fan (cooling) or indoor-fan (heating) motor or capacitor. Restriction in refrigerant system. Dirty air filter. Unit undersized for load. Thermostat set too low. Low refrigerant charge. Leaking valves in compressor. Air in system. Outdoor coil dirty or restricted. Dirty air filter. Dirty outdoor coil. Refrigerant overcharged. Air in system. Condensing air restricted or air short-cycling. Low refrigerant charge. Compressor valves leaking. Restriction in liquid tube. High heat load. Compressor valves leaking. Refrigerant overcharged. Dirty air filter (cooling) or dirty outdoor coil (heating). Low refrigerant charge. Metering device or low side restricted Insufficient indoor airflow (cooling mode). Temperature too low in conditioned area. Field-installed filter drier restricted. Outdoor ambient temperature below 25 F. Unit in economizer mode. 52 REMEDY Call power company. Replace fuse or reset circuit breaker. Replace component. Determine cause and correct. Check wiring diagram and rewire correctly. Lower thermostat setting below room temperature. See problem ‘‘Excessive Head Pressure.’’ Check for leaks, repair, and recharge. See problem ‘‘Suction Pressure Too Low.’’ Check wiring and repair or replace. Determine cause. Replace compressor. Determine cause and replace. Replace fuse or reset circuit breaker. Determine cause. Recover refrigerant, evacuate system, and recharge to nameplate. Replace and determine cause. Determine cause and correct. Determine cause and correct. Determine cause and replace. Replace thermostat. Replace. Locate restriction and remove. Replace filter. Decrease load or increase unit size. Reset thermostat. Locate leak, repair, and recharge. Replace compressor. Recover refrigerant, evacuate system, and recharge. Clean coil or remove restriction. Replace filter. Clean coil. Remove excess refrigerant. Recover refrigerant, evacuate system, and recharge. Determine cause and correct. Check for leaks, repair, and recharge. Replace compressor. Remove restriction. Check for source and eliminate. Replace compressor. Recover excess refrigerant. Replace filter or clean coil. Check for leaks, repair, and recharge. Remove source of restriction. Increase air quantity. Check filter and replace if necessary. Reset thermostat. Replace. Install low-ambient kit. Proper operation; no remedy necessary. Table 29 — EconoMi$er IV Input/Output Logic Demand Control Ventilation (DCV) Below set (DCV LED Off) Above set (DCV LED On) INPUTS Enthalpy* Outdoor OUTPUTS N Terminal† Occupied Unoccupied Stage Stage 1 2 Damper On On Minimum position Closed On Off Off Off On Off Modulating** (between min. Modulating** (between position and full-open) closed and full-open) Off Off Off Off Minimum position Closed On On Modulating†† (between min. Modulating†† (between position and DCV maximum) closed and DCV On Off maximum) Off Off On Off Modulating*** Modulating††† Off Off Off Off Compressor Return High (Free Cooling LED Off) Low Low (Free Cooling LED On) High High (Free Cooling LED Off) Low Low (Free Cooling LED On) High Y1 Y2 On On Off On On Off On On Off On On Off On Off Off On Off Off On Off Off On Off Off ***Modulation is based on the greater of DCV and supply-air sensor signals, between minimum position and either maximum position (DCV) or fully open (supply-air signal). †††Modulation is based on the greater of DCV and supply-air sensor signals, between closed and either maximum position (DCV) or fully open (supply-air signal). *For single enthalpy control, the module compares outdoor enthalpy to the ABCD set point. †Power at N terminal determines Occupied/Unoccupied setting: 24 vac (Occupied), no power (Unoccupied). **Modulation is based on the supply-air sensor signal. ††Modulation is based on the DCV signal. Fig. 51 — EconoMi$er IV Functional View 53 INDEX Access panels 18 Barometric flow capacity 20 Carrier Comfort Network 14 Charging chart, refrigerant 48, 49 Clearance 3, 6 CO2 sensor Configuration 25 Settings 23, 25 Compressor Mounting 44 Rotation 44 Condensate drain Cleaning 47 Location 3 Control circuit Wiring 12 Wiring raceway 12 Convenience outlet 10, 11, 13 Defrost board 12, 13 Demand control ventilation 24 Dehumidification 25 Dimensions 2, 6 Ductwork 3 EconoMi$er2 18 Components 18 4 to 20 mA control 20 Wiring 20 EconoMi$er IV 18-25 Components 18 Damper 24 Dry bulb changeover 21 Enthalpy changeover 22 Inputs and outputs 53 Troubleshooting 49, 50 Wiring 19 Electrical connections 7 Electrical data 8-11 Electric heat 8 Enthalpy changeover set points 23 Factory-installed options 12-25 Convenience outlet 13 EconoMi$er2 18-20 EconoMi$er IV 18-25 Manual outdoor air damper 13 Novar controls 13 PremierLink™ controls 14-16 Filter Cleaning 48 Installation 19 Size 5 Freeze protection thermostat 5, 48 Heat anticipator settings 12, 13 High flow valves 44 High pressure switch 5, 48 Horizontal units 3 Indoor air quality 14, 22 Indoor coil 5 Cleaning 47 Indoor fan motor 5 Lubrication 48 Motor data 26 Performance 28-43 Pulley adjustment 26 Pulley setting 5, 27 Speed 5 Low pressure switch 5, 48 Manual outdoor air damper 13 Mounting Compressor 44 Unit 3 Novar controls 13 Operating sequence Cooling 45 EconoMi$er2 45-47 EconoMi$er IV 45 Heating 45 Outdoor air hood 14, 19 Outdoor air inlet screens 44 Cleaning 48 Outdoor coil 5 Cleaning 47 Outdoor fan 5 Adjustment 48 Physical data 5 Potentiometer 22 Power supply Wiring 7 PremierLink controls 14-16 Pressure, drop Electric heat 27 Return air 20 Outdoor air 20 Pre-start-up 44 Pressure switches High pressure 5 Low pressure 5 Refrigerant Charge 5, 48, 49 Type 5 Refrigerant service ports 44 Replacement parts 48 Return air filter 5, 44 Return air temperature sensor 22 Rigging unit 3, 4 Roof curb Assembly 1 Dimensions 2 Connector package 2 Leveling tolerances 3 Weight 5 Safety considerations 1 Safety relief 45 Service 47-49 Service ports 44 Slab mount 3 Start-up 44-47 Start-up checklist CL-1 Supply-air temperature sensor 14, 21 Thermostat 12, 24 Troubleshooting 49-53 Ventilation 45 Weight Corner 6 EconoMi$er IV 5, 6 Unit 4-6 Wiring 4 to 20 mA control 20 EconoMi$er2 20 EconoMi$er IV 19 Power connections 7 PremierLink 16 Thermostat 12 Unit 51 Copyright 2005 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53500019-01 Printed in U.S.A. Form 50TFQ-9SI Pg 54 9-05 Replaces: 50TFQ-7SI Book 1 4 Tab 5a 5a I. PRELIMINARY INFORMATION MODEL NO.: __________________________________ DATE: ________________________________________ BUILDING LOCATION: _________________________ SERIAL NO.: ______________________________________ TECHNICIAN: _____________________________________ II. PRE-START-UP (insert checkmark in box as each item is completed) VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS CHECK THAT RETURN (INDOOR) AIR FILTERS ARE CLEAN AND IN PLACE VERIFY THAT UNIT INSTALLATION IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND SETSCREW TIGHTNESS CHECK PULLEY ALIGNMENT AND BELT TENSION PER INSTALLATION INSTRUCTIONS VERIFY INSTALLATION OF ECONOMIZER HOOD (IF EQUIPPED) III. START-UP: ELECTRICAL SUPPLY VOLTAGE CIRCUIT 1 COMPRESSOR AMPS CIRCUIT 2 COMPRESSOR AMPS INDOOR-FAN AMPS L1-L2 L1 L1 L1 L2-L3 L2 L2 L2 L3-L1 L3 L3 L3 TEMPERATURES OUTDOOR-AIR TEMPERATURE DB WB RETURN-AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB PRESSURES (COOLING MODE) REFRIGERANT SUCTION, CIRCUIT 1 PSIG F REFRIGERANT SUCTION, CIRCUIT 2 PSIG F REFRIGERANT DISCHARGE, CIRCUIT 1 PSIG F REFRIGERANT DISCHARGE, CIRCUIT 2 PSIG F VERIFY THAT 3-PHASE SCROLL COMPRESSOR IS ROTATING IN THE CORRECT DIRECTION (SIZE 012 ONLY) VERIFY REFRIGERANT CHARGE USING COOLING CHARGING CHARTS ON PAGES 48 AND 49. GENERAL SET ECONOMIZER MINIMUM VENT AND CHANGEOVER SETTINGS TO MATCH JOB REQUIREMENTS (IF EQUIPPED) Copyright 2005 Carrier Corporation Book Tab Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. 1 4 Catalog No. 04-53500019-01 Printed in U.S.A. Form 50TFQ-9SI Pg CL-1 9-05 Replaces: 50TFQ-7SI 5a 5a - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE START-UP CHECKLIST (Remove and Store in Job File)
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