Carrier Aquaforce 30Xw150 400 Users Manual 30xw 1t Reprint 210
30XW150-400 to the manual db6f7276-cd6f-459f-b122-5b0f36fc8166
2015-01-24
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AQUAFORCE® 30XW150-400 Water-Cooled Liquid Chillers Controls, Start-Up, Operation, Service and Troubleshooting CONTENTS Page SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 2 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Conventions Used in This Manual . . . . . . . . . . . . . . . . 3 Display Module Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 • TOUCH PILOT™ DISPLAY • NAVIGATOR™ DISPLAY MODULE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Main Base Board (MBB) . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Compressor Protection Module (CPM) . . . . . . . . . . 10 Electronic Expansion Valve (EXV) Board . . . . . . . . 13 MLV/Condenser Board . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Enable-Off-Remote Contact Switch (SW1) . . . . . . . 16 Emergency On/Off Switch (SW2) . . . . . . . . . . . . . . . . 16 Energy Management Module (EMM) . . . . . . . . . . . . . 16 Local Equipment Network . . . . . . . . . . . . . . . . . . . . . . . 17 Board Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Touch Pilot Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Control Module Communication. . . . . . . . . . . . . . . . . 17 • RED LED • GREEN LED • YELLOW LED Carrier Comfort Network® (CCN) Interface. . . . . . . 18 Remote Alarm and Alert Relays . . . . . . . . . . . . . . . . . 18 CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-46 Touch Pilot Operation Configuration Tables . . . . . 18 Machine Control Methods . . . . . . . . . . . . . . . . . . . . . . . 20 Machine On/Off Control . . . . . . . . . . . . . . . . . . . . . . . . . 20 • TOUCH PILOT MACHINE CONTROL • NAVIGATOR DISPLAY MACHINE CONTROL Entering Fluid Control Option . . . . . . . . . . . . . . . . . . . 25 Cooling Set Point Selection . . . . . . . . . . . . . . . . . . . . . 25 • SET POINT OCCUPANCY Chilled Water Fluid Type Selection . . . . . . . . . . . . . . 27 • FRESH WATER • BRINE OR GLYCOL OPERATION Cooler Pump Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 • COOLER PUMP CONTROL CONFIRGURATIONS Machine Start Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Circuit/Compressor Staging and Loading . . . . . . . 29 • CIRCUIT/COMPRESSOR STAGING • CIRCUIT/COMPRESSOR LOADING Minimum Load Control . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Dual Chiller Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 • DUAL CHILLER CONTROL FOR PARALLEL APPLICATIONS • DUAL CHILLER PUMP CONTROL FOR PARALLEL CHILLER APPLICATIONS • DUAL CHILLER CONTROL FOR SERIES APPLICATIONS • DUAL CHILLER PUMP CONTROL FOR SERIES CHILLER APPLICATIONS Page Ramp Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Temperature Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 • RETURN WATER RESET • SPACE TEMPERATURE RESET • 4-20 mA TEMPERATURE RESET Demand Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 • SWITCH CONTROLLED DEMAND LIMIT • EXTERNALLY POWERED CAPACITY BASED DEMAND LIMIT • EXTERNALLY POWERED CURRENT BASED DEMAND LIMIT • CCN LOADSHED CONTROLLED DEMAND LIMIT Ice Storage Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Broadcast Configuration . . . . . . . . . . . . . . . . . . . . . . . . 41 • ACTIVATE • BROADCAST ACKNOWLEDGER Alarm Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 • ALARM ROUTING CONTROL • ALARM EQUIPMENT PRIORITY • COMMUNICATION FAILURE RETRY TIME • RE-ALARM TIME • ALARM SYSTEM NAME Daylight Saving Time Configuration. . . . . . . . . . . . . 43 Capacity Control Overrides . . . . . . . . . . . . . . . . . . . . . 43 Head Pressure Control . . . . . . . . . . . . . . . . . . . . . . . . . . 46 • LOW CONDENSER FLUID TEMPERATURE HEAD PRESSURE CONTROL OPTION PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46,47 System Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47-53 Actual Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Operating Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 • TEMPERATURES • VOLTAGE • MINIMUM FLUID LOOP VOLUME • FLOW RATE REQUIREMENTS OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-59 Sequence of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . 54 Dual Chiller Sequence of Operation . . . . . . . . . . . . . 54 • PUMP OPERATION Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 • THERMISTORS • TRANSDUCERS SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59-67 Economizer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Electronic Expansion Valve (EXV) . . . . . . . . . . . . . . . 59 • MAIN EXV CONTROL • ECONOMIZER EXV CONTROL • EXV TROUBLESHOOTING PROCEDURE Compressor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 63 • COMPRESSOR OIL SYSTEM Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53300024-01 Printed in U.S.A. Form 30XW-1T Pg 1 11-09 Replaces: New CONTENTS (cont) WARNING Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 • SUCTION SERVICE VALVE • LOW FLUID TEMPERATURE • LOSS OF FLUID FLOW PROTECTION • TUBE PLUGGING • RETUBING • TIGHTENING COOLER HEAD BOLTS • INSPECTING/CLEANING HEAT EXHANGERS • WATER TREATMENT • CHILLED WATER FLOW SWITCH Refrigerant Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 • LEAK TESTING • REFRIGERANT CHARGE Safety Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 • COMPRESSOR PROTECTION • COOLER PROTECTION Relief Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 • PRESSURE RELIEF VALVES MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Recommended Maintenance Schedule . . . . . . . . . . 67 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . 67-85 Alarms and Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 • DIAGNOSTIC ALARM CODES AND POSSIBLE CAUSES Service Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . 86-104 APPENDIX B — NAVIGATOR™ DISPLAY TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105-117 APPENDIX C — CCN TABLES . . . . . . . . . . . . . . 118-132 APPENDIX D — 30XW150-400 CPM DIP SWITCH ADDRESSES. . . . . . . . . . . . . . . . 133,134 APPENDIX E — PIPING AND INSTRUMENTATION . . . . . . . . . . . . . . . . . . . . . . 135, 136 APPENDIX F — GLOBAL TIME SCHEDULE CONFIGURATION FOR i-Vu® DEVICE AND CSM CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . 137-139 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 START-UP CHECKLIST FOR 30XW LIQUID CHILLERS . . . . . . . .CL-1 to CL-7 DO NOT VENT refrigerant relief valves within a building. Outlet from relief valves must be vented in accordance with the latest edition of ANSI/ASHRAE (American National Standards Institute/American Society of Heating, Refrigerating and Air Conditioning Engineers) 15 (Safety Code for Mechanical Refrigeration). The accumulation of refrigerant in an enclosed space can displace oxygen and cause asphyxiation. Provide adequate ventilation in enclosed or low overhead areas. Inhalation of high concentrations of vapor is harmful and may cause heart irregularities, unconsciousness or death. Misuse can be fatal. Vapor is heavier than air and reduces the amount of oxygen available for breathing. Product causes eye and skin irritation. Decomposition products are hazardous. WARNING DO NOT attempt to unbraze factory joints when servicing this equipment. Compressor oil is flammable and there is no way to detect how much oil may be in any of the refrigerant lines. Cut lines with a tubing cutter as required when performing service. Use a pan to catch any oil that may come out of the lines and as a gage for how much oil to add to system. DO NOT re-use compressor oil. CAUTION This unit uses a microprocessor-based electronic control system. Do not use jumpers or other tools to short out components, or to bypass or otherwise depart from recommended procedures. Any short-to-ground of the control board or accompanying wiring may destroy the electronic modules or electrical components. CAUTION To prevent potential damage to heat exchanger tubes, always run fluid through heat exchanger when adding or removing refrigerant charge. Use appropriate antifreeze solutions in evaporator and condenser fluid loops to prevent the freezing of heat exchangers or interconnecting piping when the equipment is exposed to temperatures below 32 F (0° C). Proof of flow switch is factory installed on all models. Do NOT remove power from this chiller during winter shut down periods without taking precaution to remove all water from heat exchangers. Failure to properly protect the system from freezing may constitute abuse and may void warranty. SAFETY CONSIDERATIONS Installing, starting up, and servicing this equipment can be hazardous due to system pressures, electrical components, and equipment location. Only trained, qualified installers and service technicians should install, start up, and service this equipment. When working on this equipment, observe precautions in the literature, on tags, stickers, and labels attached to the equipment, and any other safety precautions that apply. Follow all safety codes. Wear safety glasses and work gloves. Use care in handling, rigging, and setting this equipment, and in handling all electrical components. CAUTION WARNING Compressors require specific rotation. Swap any two incoming power leads to correct compressor rotation. Electrical shock can cause personal injury and death. Shut off all power to this equipment during installation and service. There may be more than one disconnect switch. Tag all disconnect locations to alert others not to restore power until work is completed. 2 GENERAL LCD TOUCH SCREEN This publication contains controls, operation, start-up, service and troubleshooting information for the 30XW150-400 water-cooled liquid chillers with electronic controls. The 30XW chillers are equipped with ComfortLink™ controls and electronic expansion valves. The AquaForce® 30XW chillers offer two different user interface devices, the Touch Pilot™ display and the Navigator ™ display. a30-4456 (b&w) ALARM INDICATOR LIGHT START-STOP BUTTON Conventions Used in This Manual — The follow- ing conventions for discussing configuration points for the Navigator module and Touch Pilot display will be used in this manual. Point names for the Touch Pilot display will be shown in bold. See Appendix A for a complete list of point names. Item names for the Navigator module will be shown in bold italics. See Appendix B for the complete path name preceding the item name. The point and item names in Appendices A and B will be listed in alphabetical order and the path name for each will be written with the mode name first, then any sub-modes, each separated by an arrow symbol ( . This path name will show the user how to navigate through the Navigator module or the Touch Pilot display to reach the desired configuration. The user would scroll through the modes and submodes using the and keys on the Navigator display. For the Touch Pilot display, the user would simply touch the menu item on the screen. The arrow symbol in the path name represents pressing ENTER to move into the next level of the menu structure for the Navigator module, or touching the menu item on the screen for the Touch Pilot display. Fig. 1 — Touch Pilot™ Display “HOME” displays the Default Group Display screen for Touch Pilot display. The Default Screen is a userconfigured display of up to 9 points on each of 8 screens. This allows for quick access to various, frequently viewed points, without navigating through the Main Menu structure. This button is available at all menu levels and returns the user to the first Default Group Display screen. “MAIN MENU” displays the Main Menu screen. This allows access for viewing and configuration, where possible, of all points supported by the controller. This includes points such as set point and operational configuration. This button is available at all menu levels and returns the user to the Main Menu screen. “PREVIOUS” moves the user to the next earlier screen in a group of sequential screens of the same type. “NEXT” advances the user to the next screen in a group of sequential screens of the same type. “OK” agrees with, or says “yes” to a prompt and performs the appropriate processing. When a value is included as part of the point name, it will be shown after the point name after an equals sign. If the value represents a configuration setting, an explanation will be shown in parentheses after the value. The Touch Pilot name will be shown first with the Navigator name following. As an example, (Staged Loading Sequence = 1, LLCS = Circuit A leads). Press the ESCAPE and ENTER keys simultaneously on the Navigator module to display an expanded text description of the point name or value. The expanded description is shown in the Navigator display tables (Appendix B) but will not be shown with the path names in text. The Touch Pilot display will show an expanded description of the point name. To view the expanded point name for the Touch Pilot display go to Appendix A. “NO” rejects, or says “no” to a prompt and performs the appropriate processing. “CANCEL” terminates an ongoing action and returns to the current screen without any other processing. “CLEAR DATA” clears the data value in a data entry dialog box. This button is used to clear incorrect data. “RESET DATA” zeros the data value in a data entry dialog box. “ADD” adds the active point to a Group Display screen. “REMOVE” deletes a point from a Group Display screen. “INCREASE” modifies the value of a field within its defined limits or “SCROLL UP” and shifts the screen view up by one item. “DECREASE” modifies the value of a field within its defined limits or “SCROLL DOWN” and shifts the screen view down by one item. “PAGE DOWN” will replace the items currently on the screen with the next group of items if the current table or list has more data than will fit on the screen. “PAGE UP” will replace the items currently on the screen with the previous group of items if the current table or list has more data than will fit on the screen. “FORCE” begins the process of forcing or overriding the value of a point. “AUTO” begins the process of removing a force from a point. “MODIFY” begins the process of modifying a configuration value. The Touch Pilot display configures the unit via the CCN (Carrier Comfort Network®) Tables, which are located in Appendix C of this manual. Display Module Usage TOUCH PILOT DISPLAY — The Touch Pilot display is the standard user interface for the AquaForce 30XW chillers with the ComfortLink control system. The display includes a large LCD (liquid crystal display) touch screen for display and user configuration, a Start/Stop button, and an Alarm Indicator LED (light-emitting diode). See Fig. 1. The Touch Pilot display can be used to access various Carrier Comfort Network® devices. For operation under these circumstances, contact your Carrier representative. Operation of the Touch Pilot display is driven from the displays on the touch screen. The Touch Pilot display uses the following screen “buttons” to allow the user to operate the display and navigate within and between screens. “BACK” returns to the next higher screen in the hierarchy. 3 “ALARM INDICATOR LIGHT” activates when a new alarm condition occurs. The alarm indicator light LED, located on the right side of the display, remains activated until it is manually reset using the Reset button on the Main menu. “START/STOP BUTTON” enables the user to start or stop the chiller from the Touch Pilot™ display. See Enable-Off-Remote Contact Switch (SW1) on page 16 for additional information. Several items are password protected. When required, a Password dialog box will be displayed for field input of the password. The default password is 3333. The password can be changed if desired. Power-Up Display — When the Touch Pilot display is powered up, it displays an initialization progress bar and attaches (initiates communication) to the Main Base Board. The Touch Pilot display then shows that controller’s default Group Display screen. See Fig. 2. This is a user-configured display screen with up to 9 points on 8 separate screens. For more information on adding or removing points from the Group Display screen, see the Group Display Screens section on page 7. Touch any of the screen point buttons and Point Data Dialog box will be displayed with expanded information. In the example shown, the CTRL_PNT button in the bottom left corner was selected. See Fig. 2 and 3. To exit the box, press . Main Menu Display — The default screen for the Touch Pilot controller is the Group Display screen. To access the Main Menu, press the button. The screen shown in Fig. 4 will be displayed. Selecting a button will display the screens associated with that category. The user can also access the login screen from the Main Menu if needed. PDS-XAXQXW Fig. 2 — Group Display Screen a30-4910.ep Fig. 3 — Point Data Dialog Box a30-4471 Touch Pilot Menu Structure — The user can navigate through the Touch Pilot display screens by selecting the buttons that appear on the screen. When a button is selected, either a submenu or a list of point names and values will be shown. Submenus will display a list of associated point names. See Fig. 5 for the Touch Pilot menu structure. If the list of point names and values are shown, the top line of the display is the table name. The line and total line counter is displayed in the upper right corner of the display. Selecting an item will cause a Point Data dialog box to appear. Setup Menu Screen — The Setup Menu screen, shown in Fig. 6, is accessed by pressing the Setup button from the Main Menu. This configuration allows the user to configure the basic operation and look of the display. Table 1 summarizes the Setup Menu functions. Fig. 4 — Main Menu Display 4 a30-4472 User interface Group display x 8 Status Schedule Service Maint Config Alarms GENUNIT OCC1PO1S FACTORY LOADFACT Ctrl-ID ALARHIST Regional CIRCA_AN OCC2PO2S FACTORY2 FANCTRL DISPCONF ALARHIS2 Language CIRCA_D SERVICE1 M_MSTSLV USER ALAM_CUR Contrast CIRCB_AN CP_UNABL DEFROSTM MST_SLV Backlight CIRCB_D UPDTHOUR LAST_POR CFG_TAB1 Calibrate CIRCC_D UPDHRFAN PR_LIMIT … Password CIRCC_AN MAINTCFG BOARD_PN … Display STATEGEN SERMAINT CFG_TAB8 CCN RECLAIM EXV_CTRL BRODEFS MODES CUR_PHAS OCCDEFCS STRTHOUR OCCDEFCFM HOLIDAY FANHOURS Setpoint Main menu Reset Time Attach Setup ALARMDEF a30-4829 FREECOOL QCK_TST1 QCK_TST2 SERV_TST Fig. 5 — Touch Pilot™ Display Menu Structure 5 Login a30-4474 Fig. 6 — Setup Menu Display Table 1 — Setup Menu SETUP MENU BUTTON REGIONAL LANGUAGE CONTRAST BACKLIGHT CALIBRATE PASSWORDS FUNCTION This button specifies the time and date format and the base unit of measure. Time display can be configured as 12-hour AM/PM setting or as a 24-hour setting. The date can be formatted in one of 3 settings, MM-DD-YYYY (MonthDay-Year), DD-MM-YYYY (Day-Month-Year), or YYYY-MM-DD (Year-Month-Day). Units of measure can be either US (English) or Metric (SI). This button selects the active language and font of the display. Available languages are English and Spanish (Espanol). If a preferred language is not available, additional software for the Main Base Board (MBB) and the Touch Pilot™ display are required. Contact your Carrier representative for instructions and software. This button adjusts the LCD contrast. Press and hold the [MOON] button to increase/darken the contrast or the [STAR] button to decrease/lighten the current contrast. NOTE: Touching the screen anywhere for 5 seconds while powering-up will prompt the user to restore contrast and calibration settings to factory defaults. This button specifies whether backlighting should be kept on at all times or turned off during inactive periods. This button is used to adjust the LCD touch screen calibration. Touch the screen in the circular targets located first in the upper left and then in the lower right corner of the screen to adjust. This button is used to configure the limited and full logged-in access system passwords. In order to change passwords, the user must be logged in with full access to view and change the passwords. All passwords must consist of 4-digits, which can be entered using the numeric keypad. Access levels and associated privileges are as follows: Limited Logged-in Access - Provides the user with read/write access to all available tables (except service configuration tables, where the user will not be permitted to modify point data, and Group Display tables, where the user will not be permitted to add points.) This access level also provides read/write access to all Touch Pilot display setup properties except Display, CCN, and Password. Full Logged-in Access - Provides user with read/write access to all available tables for the attached device and all Touch Pilot display properties. DISPLAY If the user does not log in, read-only access to all tables is allowed. The user will be prompted to log in when attempting to access password-required functions. This button is used to view the description data and part number from the Ctlr-ID Table and to specify the Operating Mode. The Operating mode can be configured for Equipment mode or Network mode. For Touch Pilot displays that are standard with the unit, Operating mode should not be changed from Equipment mode. Equipment mode provides access only to the chiller’s MBB via the Local Equipment Network (LEN) Bus. For remote access, a remote Touch Pilot display can be set to Network mode. Network mode provides access to all devices on the CCN (Carrier Comfort Network®) bus. CCN NOTE: When changing the operating mode, a power cycle is required in order for the new operating mode to take effect. The user should view and correct the following CCN data: address and baud rate, alarm acknowledger, and broadcast acknowledger designation. This button is used to configure the bus and element numbers and the baud rate of the control on the network. 6 To Remove A Point From A Group Display — From the Point Data Dialog box, press the REMOVE button and follow the prompts. The display will return to the Group Display screen from which the point was removed, and the button corresponding to the deleted point will be blank and disabled. NAVIGATOR™ DISPLAY MODULE — The Navigator display module provides a mobile user interface to the ComfortLink control system. The display has up and down arrow keys, an ENTER key, and an ESCAPE key. These keys are used to navigate through the different levels of the display structure. Press the ESCAPE key until ‘Select a Menu Item’ is displayed. Use the up and down arrow keys to move through the top 11 mode levels indicated by LEDs on the left side of the display. See Fig. 7. See Table 2 and Appendix B for more details about the display menu structure. Setting the Time and Date — The ComfortLink™ control has a time and date function. This can be useful for diagnostics to determine when alarms occur. The control is factory configured for the proper date and is set for the Eastern Time Zone. The date and time zone must be checked and corrected if necessary, to allow the machine to function on an internal time schedule and to display a proper time and date stamp for alarms. The time and date is displayed on the Group Display Screen. To change the Time and Date, press the Main Menu button. Select Time. On the display, a day and date box with a time box will be shown. To change the day and date, press the day and date box. A calendar will be displayed. If the correct month is displayed, touch the correct date. If the wrong month is displayed, use the or to change to the correct Once within a mode or sub-mode, a “>” indicates the currently selected item on the display screen. Pressing the ENTER and ESCAPE keys simultaneously will put the Navigator module into expanded text mode where the full meaning of all sub-modes, items, and their values can be displayed. Pressing the ENTER and ESCAPE keys when the display says ‘Select Menu Item’ (Mode LED level) will return the Navigator module to its default menu of rotating display items (those items in Run StatusVIEW). In addition, the password will be disabled, requiring that it be entered again before changes can be made to password protected items. Press the ESCAPE key to exit out of the expanded text mode. month and select the correct date. The date will highlighted. Press to accept the change. The previous screen will be displayed with the corrected day and date shown. To correct the time, use the the or or on the left to change the hour. Use on the left to change the minutes. Continuously touching the or will sequence the numbers. The time is shown in a 24-hour format. To accept the changes, press the or buttons. A “Save” dialog box is displayed with the words, “Do you wish to save changes?” Press to accept the changes. When a specific item is located, the item name appears on the left of the display, the value will appear near the middle of the display and the units (if any) will appear on the far right of the display. Press the ENTER key at a changeable item and the value will begin to flash. Use the up and down arrow keys to change the value, and confirm the value by pressing the ENTER key. Group Display Screens — The Touch Pilot™ display supports up to eight Group Display screens. Group Display screens show status information along the top of the screens and 9 buttons that display 9 point names and point values that are chosen by the user. All Group Display screen points are user configurable. The bottom line of the screen contains navigation buttons that can be used to move between the Group Display screens. Pressing a point button will show that point’s Point Data dialog box. See Fig. 2 and 3. This box contains buttons that remove the point from the group display and apply or remove a force (point override). When touching any button in the display screen, the button will be outlined to acknowledge input. There may be a delay in response to input, but if the button is outlined, do NOT press any other button until the previous input has been processed. If there is a communication failure with the MBB (Main Base Board), all point buttons will be displayed in inverse video and the message Communication Failure will be displayed in the top left line of the screen. Default Group Designation — The default group is the first of the 8 Group Display screens. This is the default screen of the display. Information on this screen as well as the other 7 screens can be user-modified to meet the needs of the site. To Add A Point To A Group Display — From the Main Menu, press the desired menu button (Status, Setpoint, Service, Maint, or Config) and, if necessary, the sub-menu button to access the point to be added. Press the point button to show the source point’s Point Data dialog box. See Fig. 3. From the Point Data dialog box, press the ADD button. The display will show the last Group Display accessed. Use the navigation buttons to access the destination Group Display. Press an existing point button or a blank button to update the highlighted button with the source point’s name. Press to add the highlighted point to the group and return to the table display. Changing item values or testing outputs is accomplished in the same manner. Locate and display the desired item. Press ENTER so that the item value flashes. Use the arrow keys to change the value or state and press the ENTER key to accept it. Press the ESCAPE key to return to the next higher level of structure. Repeat the process as required for other items. Items in the Configuration and Service Test modes are password protected. The words Enter Password will be displayed when required, with 1111 also being displayed. The default password is 0111. Use the arrow keys to change each number and press ENTER to accept the digit. Continue with the remaining digits of the password. The password can only be changed through CCN operator interface software such as ComfortWORKS®, ComfortVIEW™ and Service Tool. Power-Up Display — When the Navigator display is powered up it will display: ComfortLink Navigator By Carrier 7 Adjusting the Contrast — The contrast of the display can be adjusted to suit ambient conditions. To adjust the contrast, enter the LED Test mode of the device. This indicates an initialization period while the Navigator™ display initiates communication with the Main Base Board. Once communication is established, the default rotating display will be shown. If communication is not established, the Navigator module will display: Communication Failure If the Navigator module is connected to a Main Base Board without software loaded, the display will remain at the powered-up initialization display. Setting the Time and Date — The ComfortLink control has a time and date function. This can be useful for diagnostics to determine when alarms occur. The control is factory configured for the proper date and for use in the Eastern Time Zone. The control must be checked and corrected if necessary. The correct time is important if the machine is to function on an internal time schedule and display a proper time and date stamp for alarms. The time and date will be displayed on the default rotating display of the Navigator module. The time and date can also be checked and changed under the Time Clock mode as described below. ITEM HH.MM ITEM EXPANSION Time of Day PATH Time Clock TIME ITEM TEST PATH Time Clock DATE Time Clock DATE Time Clock DATE Time Clock DATE Adjusting the Backlight Brightness — The backlight of the display can be adjusted to suit ambient conditions. The factory default is set to the highest level. To adjust the backlight of the Navigator module, enter the LED Test mode of the device. VALUE XX.XX ITEM ITEM EXPANSION PATH VALUE TEST Test Display LED’s Configuration Mode DISP Pressing ENTER will access the TEST point. Pressing ENTER again will cause the “OFF” to flash. Use the up or down arrow to change “OFF” to “ON.” Pressing ENTER will illuminate all LEDs and display all pixels in the view screen. Pressing the up and down arrow keys simultaneously allows the user to adjust the display brightness. The display will read: VALUE WW XX YY ZZ Adjust Brightness -----------------+ Use the up or down arrow keys to adjust screen brightness. Press ENTER to accept the change. The Navigator module will keep this setting as long as it is plugged in to the LEN bus. NOTE: WW is the current month of the controller, (01=January, 02=February, etc.). XX is the current day of the month YY is the day of the week, (01=Monday, 02-Tuesday, etc.) ZZ is the year of the century, (06=2006, 07=2007) Changing the Unit of Measure — The Navigator display has two options for unit of measure on the display, English or SI (metric). The factory default for the units of measure is English. To change the unit of measure, the following item must be changed. Comf o ITEM ITEM EXPANSION METR Metric Display rtLi PATH VALUE OFF – English Configuration DISP ON – SI (Metric) Changing the Display Language — The Navigator display has five language options to select from, English, Espanol, Francais, Portugues, and Translated. The “Translated” option is not supported at this time. The factory default language is English. To change the display language, the following item must be changed. ITEM ITEM EXPANSION LANG Language Selection PATH Configuration DISP VALUE Adjust Contrast - - - -+ - - - - - - - - - - - - - - Use the up or down arrows to adjust the contrast. The screen’s contrast will change with the adjustment. Press ENTER to accept the change. The Navigator module will keep this setting as long as it is plugged in to the LEN (Local Equipment Network) bus. To check or change the date, the following items must be checked and changed if necessary. ITEM EXPANSION Month of Year Day of Month Day of Week Year of Century PATH Configuration DISP Pressing ENTER will access the TEST point. Pressing ENTER again will cause the “OFF” to flash. Use the up or down arrow to change “OFF” to “ON.” Pressing ENTER will illuminate all LEDs and display all pixels in the view screen. Pressing ENTER and ESCAPE simultaneously allows the user to adjust the display contrast. The display will read: To change the time, press the arrow key to move to the correct hour and press ENTER . The minutes can be changed in a similar manner. ITEM MNTH DOM DAY YEAR ITEM EXPANSION Test Display LEDs nk MODE Run Alarm Statu Statu s s Servi ce Te st Temp Pres eratur es sures Setpo ints Inputs Outpu ts Confi gurat ion Time Cloc k Opera ting Mode Alarm s s VALUE English Espanol Francais Portugues Translated ESC ENTE R a30-3924 NOTE: When the Language Selection (Configuration DISP LANG) variable is changed, all appropriate display expansions will immediately change to the new language. The four letter/digit code will not change. No power-off or control reset is required when reconfiguring languages. Fig. 7 — Navigator Display Module 8 Table 2 — ComfortLink™ Navigator™ Display Menu Structure RUN STATUS Auto Display (VIEW) Machine Starts/Hours (RUN) Compressor Run Hours (HOUR) Compressor Starts (STRT) Fan Run Hours (FAN) MODE SERVICE SET TEMPERATURES PRESSURES INPUTS OUTPUTS CONFIGURATION TEST POINTS Manual Unit Circuit A Cooling General Circuit A Display Test Mode Temperatures Pressures Setpoints Inputs Outputs Configuration (TEST) (UNIT) (PRC.A) (COOL) (GEN.I) (CIR.A) (DISP) Quick Circuit A Circuit B Heating Circuit B Unit Test Mode Temperatures Pressures Setpoints Outputs Configuration (QUIC) (CIR.A) (PRC.B) (HEAT) (CIR.B) (UNIT) Circuit B Circuit C Misc. Circuit C Service Temperatures Pressures Setpoints Outputs Configurations (CIR.B) (PRC.C) (MISC) (CIR.C) (SERV) Circuit C General Options Temperatures Outputs Configuration (CIR.C) (GEN.O) (OPTN) Reset, Demand Limit, Master/Slave (RSET) Compressor Disable (CP.UN) TIME OPERATING ALARMS CLOCK MODES Time of Day Operating Reset Current (TIME) Control Type Alarms (SLCT) (R.ALM) Day, Date Operating Current (DATE) Modes Alarms (MODE) (ALRM) Schedule 1 Alarm (SCH1) History (H.ALM) Schedule 2 (SCH2) Holidays (HOLI) Service Maintenance Configuration (MCFG) Predictive Maintenance (MAIN) Software Versions (VERS) machine. See Fig. 8. The MBB continuously monitors input/ output channel information received from its inputs and from all other modules. The MBB receives inputs from status and feedback switches, pressure transducers and thermistors. The MBB also controls several outputs. Some inputs and outputs that control the chiller are located on other boards, but are transmitted to or from the MBB via the internal communications bus. Information is transmitted between modules via a 3-wire communication bus or LEN (Local Equipment Network). The CCN (Carrier Comfort Network®) bus is also supported. Connections to both LEN and CCN buses are made at TB3. For a complete description of Main Base Board inputs and outputs and their channel identifications, see Table 3. CONTROLS General — The 30XW water-cooled liquid chillers contain the ComfortLink™ electronic control system that controls and monitors all operations of the chiller. The control system is composed of several components as listed in the following sections. All machines have a Main Base Board (MBB), Touch Pilot™ module or Navigator™ device, electronic expansion valve board (EXV), auxiliary board, Compressor Protection board, Emergency On/Off switch, and an Enable-Off-Remote Contact switch. Main Base Board (MBB) — The MBB is the core of the ComfortLink control system. It contains the major portion of operating software and controls the operation of the CCN J13 J9D SIO (LEN) LEN LEN + G – + G – J9C J9B LEN + G – STATUS J10 221 221 J7C CH9 J9A CH8 221 J7D + G - 221 D15 TR2 TR3 TR4 TR5 K1 24 VAC 12/11 195 12/11 195 C41 C42 C32 J2A C43 C34 CH21 CH22 CH23 C35 J2C RELAY OUTPUTS 195 195 ANALOG J8 J3 INPUTS 11 195 C16 J4 CH + + CH + CH 15a C C 16a C 16b CH19 CH20 CH24 CH25 CH26 CH7 DISCRETE INPUTS J5A 195 195 C33 J2B CH6 K2 MOV1 CH1 TR1 J1A CH3 CH2 J6 CH4 THERMISERS CH5 J7A PRESSURES J7B CCN CH10 CH11 CH12 CH13 CH14 CH 15A LOCATION OF SERIAL NUMBER Fig. 8 — Main Base Board 9 J5B J5C CH17 CH18 a30-4255 Table 3 — Main Base Board Inputs and Outputs CONNECTION POINT Pin Notation MBB-J1, MBB-J1A, MBB-J1B 11 24 vac 12 Ground MBB-J9A, MBB-J9B, MBB-J9C, MBBJ9D + RS485 Port (D+) G RS485 Port (Gnd) RS485 Port (D-) MBB-J12 + RS485 Port (D+) G RS485 Port (Gnd) RS485 Port (D-) MBB-J5B-CH17 17 MBB-J4-CH13 16A MBB-J5A-CH16A MBB-J7A-CH6 5V +5 vdc Ref. S Signal R Return MBB-J7C-CH8 5V +5 vdc Ref. S Signal R Return DESCRIPTION INPUT/OUTPUT I/O TYPE DISPLAY MODULE POINT NAME Power (24 vac supply) — — — Local Equipment Network — — — Carrier Communication Network — — — Chilled Water Flow Switch CWFS Switch Cooler Flow Switch, LOCK Demand Limit Switch No. 1 Condenser Flow Switch Demand Limit SW1 CDFS Switch Switch Limit Switch 1 Status, DLS1 Condenser Flow Switch, COND Circuit A Discharge Pressure Transducer DPTA Pressure Transducer Discharge Pressure, DP.A Circuit B Discharge Pressure Transducer DPTB Pressure Transducer Discharge Pressure, DP.B DUAL 5k Thermistor CHWS Temperature, CHWS MBB-J6-CH3 Dual Chiller LWT Thermistor Dual Set Point Input Heat/Cool Switch Entering Water Thermistor Leaving Water Thermistor Condenser Entering Water Thermistor Condenser Leaving Water Thermistor External Chilled Water Pump Interlock Dual Set Point Switch Remote Setpoint Switch, DUAL MBB-J4-CH12 HC_SW EWT LWT Switch 5k Thermistor 5k Thermistor Heat/Cool Select Contact, HC_SW Cooler Entering Fluid, EWT Cooler Leaving Fluid, LWT MBB-J4-CH14 MBB-J6-CH2 MBB-J6-CH1 CEWT 5k Thermistor Condenser Entering Fluid, CEWT MBB-J6-CH5 CLWT 5k Thermistor Condenser Leaving Fluid, CLWT MBB-J6-CH4 PMPI Switch Electrical Box Interlock, ELEC MBB-J4-CH15A Circuit A Suction Pressure Transducer SPTA Pressure Transducer Suction Pressure, SP.A Circuit B Suction Pressure Transducer SPTB Pressure Transducer Suction Pressure, SP.B Unit Status Alarm Relay Alert Relay Cooler Pump Relay 1 Cooler Pump Relay 2 Condenser Pump Relay Pump #1 Interlock Pump #2 Interlock Remote Contact-Off-Enable ALM R ALT R PMP1 PMP2 CPMP PMP_1 PMP_2 Switch Relay Relay Contactor Contactor Contactor On/Off Remote Switch, ONOF Alarm Relay Output, ALRM Alert Relay Output, ALRT Cooler Pump 1, CPUMP_1 Cooler Pump 2, CPUMP_2 Condenser Pump, COND_PMP Switch Cooler Pump Run Status, PUMP MBB-J7B-CH7 +5 vdc Ref. Signal Return MBB-J7D-CH9 5V +5 vdc Ref. S Signal R Return MBB-J4-CH11 MBB-J3-CH24 MBB-J3-CH25 MBB-J2A-CH19 MBB-J2A-CH20 MBB-J2C-CH22 5V S R MBB-J5C-CH18 LEGEND I/O — Input or Output LWT — Leaving Water Temperature Equipment Network). The CPM has three DIP switch input banks, Switch 1 (S1), Switch 2 (S2), and Switch 3 (S3). The CPM board DIP switch (S1) configures the board for the type of starter, the location and type of the current transformers and contactor failure instructions. See Table 4 for description of DIP switch 1 (S1) inputs. See Appendix D for DIP switch settings. Compressor Protection Module (CPM) — There is one CPM per compressor. See Fig. 9. The device controls the compressor contactors, oil solenoid, and loading/unloading the solenoid. The CPM also monitors the compressor motor temperature, high pressure switch, oil level switch, discharge gas temperature, oil pressure transducer, motor current, MTA (must trip amps) setting and economizer pressure transducer (sizes 175,200,350,400 only). The CPM responds to commands from the MBB (Main Base Board) and sends the MBB the results of the channels it monitors via the LEN (Local 10 DIP SWITCH 2 (S2) C CH 06 C CH 10 CH 12 CH 11 CH 13 CH 14 12 11 J10B J10A R R CH02 CH01 DG MOT TMP J9 TMP J11 J2 CH 05 R S 5 CH03 R SMT S 5 CH04 OIL PRESS LOADERS OLS MOTOR COOLING 151 1 R20 ECO AUX PRESS 2 2 151 24 VDC/OLL 151 HPS 151 2x 151 2x 151 561 DIP SWITCH 3 (S3) 561 561 561 151 102 151 151 151 102 620 0N 102 102 102 1 2 3 4 101 S3 CT1 CT2 LOCATION OF SERIAL NUMBER MTA K40 0N CT3 1 2 3 4 5 6 7 8 S2 J8 K40 0N S1 1 2 3 4 5 6 7 8 151 151 J4 100K 100 K 101 101 101 101 – G 3 2 + – G 1 3 2 J12 SIO (LEN) CH 09 102 100 K SI0 STATUS (LEN) + 1 01 02 J5 J1 CH 07 CH 08 J3 DIP STATUS SWITCH 1 (S1) a30-4215 Fig. 9 — Compressor Protection Module Table 4 — DIP Switch 1 (S1) Inputs DIP SWITCH POSITION 1 FUNCTION Starter Configuration Current Transformer (CT) Position 2, 3 Current Transformer (CT) Selection 4, 5, 6 7 8 Contactor Failure Action Not Used SETTING OFF ON OFF (2), OFF (3) ON (2), OFF (3) OFF (2), ON (3) ON (2), ON (3) OFF (4), OFF (5), OFF (6) ON (4), OFF (5), OFF (6) OFF (4), ON (5), OFF (6) ON (4), ON (5), OFF (6) OFF (4), OFF (5), ON (6) ON (4), OFF (5), ON (6) OFF (4), ON (5), ON (6) ON (4), ON (5), ON (6) OFF ON — MEANING Across-the-line Start Wye-Delta Start CT is located in the main line CT is located in the Delta of the motor Reserved for future use Invalid; will cause MTA configuration alarm 100A/1V CT1 100A/0.503V CT2 100A/0.16V CT3 Invalid; will cause MTA configuration alarm Invalid; will cause MTA configuration alarm Invalid; will cause MTA configuration alarm Invalid; will cause MTA configuration alarm Invalid; will cause MTA configuration alarm All units should be off Used when Shunt Trip is available in the unit — See below for CPM board DIP switch S3 address information. See Table 5 for CPM inputs and outputs. The CPM board DIP switch S2 setting determines the must trip amps (MTA) setting. See Appendix D for DIP switch settings. The MTA setting which is calculated using the settings S2 must match the MTA setting in the software or an MTA alarm will be generated. 11 CPM-A DIP Switch 3 Address: 1 OFF 2 OFF 3 OFF 4 OFF CPM-B DIP Switch 3 Address: 1 OFF 2 OFF 3 ON 4 OFF Table 5 — Compressor Protection Module Inputs and Outputs* DESCRIPTION INPUT/OUTPUT I/O TYPE DISPLAY MODULE POINT NAME Power (24 vac supply) — — — Local Equipment Network — — — Circuit X High Pressure Switch HPS-X Switch Not available CONNECTION POINT Pin Notation CPM-X-J1 11 24 vac 12 Ground CPM-X-JP12 1 RS485 Port (D+) 2 RS485 Port (Gnd) 3 RS485 Port (D-) CPM-X-J12 1 RS485 Port (D+) 2 RS485 Port (Gnd) 3 RS485 Port (D-) CPM-X-J7-CH05 1 2 CPM-X-J6-CH06 Oil Level Switch Oil LS X Switch Circuit X Oil Solenoid, OLS.X 1 2 Must Trip Amps† MTA (S2) 8-Pin DIP Switch Must Trip Amps, MTA.X Configuration Switch† S1 8-Pin DIP Switch S1 Config Switch, C.SW.X Compressor X Motor Temperature MTR-X NTC Thermistor Motor Temperature, CTP.X CPM-X-J9-CH01 1 2 CPM-X-J9-CH02 Compressor X Discharge Gas Temperature DGT X NTC Thermistor Discharge Gas Temp, DGT.X 1 2 CPM-X-J10B-CH04 5V Oil Pressure Transducer OPT X Pressure Transducer Oil Pressure, OP.X + 5 vdc ref S Signal R Return CPM-X-J10A Economizer Pressure Transducer (sizes 175,200,350,400 only) 5V EPT X Pressure Transducer Economizer Pressure, ECP.X + 5 vdc ref S Signal R Return CPM-X-J8-CH01 Compressor Current X Phase A Current Sensor CUR.A 1 2 CPM-X-J8-CH02 Compressor Current X Phase B Current Sensor CUR.B 1 2 CPM-X-J8-CH3 Compressor Current X Phase C Current Sensor CUR.C 1 2 CPM-X-J1-CH07 Compressor X 1M Contactor C X 1M Contactor Compressor Output, CP.X 1 2 Compressor X 2M Contactor C X 2M Contactor Not available 1 2 Compressor X S Contactor CXS Contactor Not available 1 2 Oil Solenoid X Oil solenoid-X Solenoid Oil Solenoid Output, OLS.X 1 2 Load Solenoid X Loading Solenoid-X Solenoid Slide Valve 1 Output, SL1.X Unload Solenoid X Unloading Solenoid-X Solenoid Slide Valve 2 Output, SL2.X CPM-X-J2-CH8 CPM-X-J2-CH9 CPM-X-J2-CH12 CPM-X-J2-CH13 1 CPM-X-J2-CH14 *“X” denotes the circuit, A or B. †See Appendix D for MTA settings. 12 1 2 Electronic Expansion Valve (EXV) Board — EXV BOARD 1 (150-400) DIP SWITCH Address: The 30XW150-325 units have one EXV board. The 30XW350,400 units have one EXV board per circuit. See Fig. 10. The board is responsible for monitoring the suction gas temperature and economizer gas temperature thermistors. The board also signals the main EXV and economizer EXV (ECEXV) motors to open or close. The electronic expansion valve board responds to commands from the MBB and sends the MBB the results of the channels it monitors via the LEN (Local Equipment Network). See below for DIP switch information. See Tables 6 and 7 for EXV inputs and outputs. 1 2 3 ON ON EXV BOARD 2 (350,400) DIP SWITCH Address: 1 2 ON 3 4 5 ON ON 4 5 U1 1 U2 SB Q7 S1 ON 1 D15 C10 5 U6 THB 2 D2 L1 3 C37 4 C39 712 THA C25 J3 R9 Q4 C11 Q5 TEMP 100 100 100K R2 D1 C49 100K 4 Q12 Q17 Q15 Q20 Q22 Q27 Q25 6 2 5 Q10 7 1 J2B 3 3 4 EXVB 2 257-01 D8 2 J2A D9 3 4 EXVA 5 8 D29 SI0 (LEN) STATUS 1 DIP SWITCH 100 L2 L3 Q30 Q2 Q1 L4 U5 G2 U4 Q37 Q42 Q35 Q45 D5 + C16 C15 D6 D4 LOCATION OF SERIAL NUMBER C17 MOV1 J1 24VAC 12/11 a30-4216 Fig. 10 — EXV Board 13 7 8 ON OFF ON 6 7 8 OFF ON ON ON ON ON OFF ON COMM J4 3 2 1 - G + R3 6 Table 6 — EXV1 Board Inputs and Outputs (30XW150-325) DESCRIPTION INPUT/OUTPUT I/O TYPE DISPLAY MODULE POINT NAME Power (24 vac supply) — — — Local Equipment Network — — — Circuit A Suction Gas Thermistor SGTA 5k Thermistor Compressor Suction Temp, SGT.A Circuit B Suction Gas Thermistor SGTB 5k Thermistor Compressor Suction Temp, SGT.B Circuit A EXV EXV-A Stepper Motor EXV Position, EXV.A Circuit B EXV (size 325 only) EXV-B Stepper Motor EXV Position, EXV.B CONNECTION POINT Pin Notation EXVA-J1 11 24 vac 12 Ground EXVA-J4 1 RS485 Port (D+) 2 RS485 Port (Gnd) 3 RS485 Port (D–) EXVA-J3 TH A EXVA-J3 TH B EXVA-J2A 1 2 3 4 EXVA-J2B 1 2 3 4 Table 7 — EXV1,2 Board Inputs and Outputs* (30XW350,400) DESCRIPTION INPUT/OUTPUT I/O TYPE DISPLAY MODULE POINT NAME Power (24 vac supply) — — — Local Equipment Network — — Circuit X Suction Gas Thermistor SGT X 5k Thermistor Compressor Suction Temp, SGT.X Circuit X Economizer Gas Thermistor ECT X 5k Thermistor Economizer Gas Temp, ECT.X Circuit X EXV EXV-X Stepper Motor EXV Position, EXV.X Circuit X Economizer EXV ECEXV-X Stepper Motor Cir X Economizer EXV Pos, ECO.X *“X” denotes the circuit: 1 = Circuit A; 2 = Circuit B. 14 — CONNECTION POINT Pin Notation EXVX-J1 11 24 vac 12 Ground EXVX-J4 1 RS485 Port (D+) 2 RS485 Port (Gnd) 3 RS485 Port (D–) EXVX-J3 TH A EXVX-J3 TH B EXVX-J2A 1 2 3 4 EXVX-J2A 1 2 3 4 Network (LEN). See below for auxiliary board A, B and C DIP switch addresses. See Table 8 for inputs and outputs. MLV/Condenser Board — One auxiliary board is optionally installed in each unit. See Fig. 11. The auxiliary board contains an analog output for head pressure control and discrete outputs for minimum load control. The auxiliary board responds to commands from the MBB and sends the MBB the results of the channels it monitors via the Local Equipment AUX BOARD DIP SWITCH Address: 1 2 3 4 6 7 8 OFF ON OFF OFF ON OFF ON OFF DIP SWITCH LOCATION OF SERIAL NUMBER 5 a30-4046 STATUS SIO (LEN) 8 L2 100K 100K – 3 U21 Q11 Q10 U9 U8 – 3 U10 U7 U6 U5 G 2 U2 Q12 L3 Q60 G 2 100K D3 Q1 + 1 U1 24 VAC L5 + 1 7 6 D6 5 Y1 4 J9 Q5 3 D5 D7 2 S1 J1 1 D8 ON U4 J2 CH1 TR2 CH2 TR3 CH3 TR4 J3 CH4 TR5 TR6 TR7 TR8 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH13 CH14 JP2 C61 J4 TR1 CH13 D12 JP1 CH12 Fig. 11 — Auxiliary Board with Optional Minimum Load Control or Head Pressure Control Table 8 — Auxiliary Board Outputs DESCRIPTION INPUT/OUTPUT I/O TYPE DISPLAY MODULE POINT NAME Power (24 vac supply) — — — Local Equipment Network — — — Condenser Head Pressure Control Speed Signal HD_A 0-10 VDC Head Press Actuator Pos, SPD.A Minimum Load Valve A Minimum Load Valve B MLV-A MLV-B Solenoid Solenoid Minimum Load Valve Circuit A, MLV.A Minimum Load Valve Circuit B, MLV.B 15 CONNECTION POINT Pin Notation AUX-J1 11 24 vac 12 Ground AUX-J9 + RS485 Port (D+) G RS485 Port (Gnd) RS485 Port (D-) + RS485 Port (D+) G RS485 Port (Gnd) RS485 Port (D-) AUX-CH9 + Signal Ground AUX-J2-CH3 AUX-J2-CH4 Energy Management Module (EMM) — The EMM Enable-Off-Remote Contact Switch (SW1) — is available as a factory-installed option or as a field-installed accessory. See Fig. 12. The EMM receives 4 to 20 mA inputs for the temperature reset, cooling set point and demand limit functions. The EMM also receives the switch inputs for the field-installed second stage 2-step demand limit and ice done functions. The EMM communicates the status of all inputs with the MBB, and the MBB adjusts the control point, capacity limit, and other functions according to the inputs received. See Table 9. This switch is installed in all units and provides the owner and service person with a local means of enabling or disabling the machine. It is a 3-position switch and it is used to control the chiller. When switched to the Enable position, the chiller will be under its own control. When switched to the Off position, the chiller will shut down. When switched to the Remote Contact position, a field-installed dry contact can be used to start the chiller. The contacts must be capable of handling a 24-vac, 50-mA load. In the Enable and Remote Contact (dry contacts closed) positions, the chiller is allowed to operate and respond to the scheduling configuration, CCN configuration, and set point data. For units with a Touch Pilot™ display, the position of the Enable/Off/Remote contact switch is ignored except when the Remote Mode operating type is selected. Refer to the Machine Control Methods section on page 20 for more details. CAUTION Care should be taken when interfacing with other manufacturer’s control systems due to possible power supply differences, full wave bridge versus half wave rectification, which could lead to equipment damage. The two different power supplies cannot be mixed. ComfortLink™ controls use half wave rectification. A signal isolation device should be utilized if incorporating a full wave bridge rectifier signal generating device is used. Emergency On/Off Switch (SW2) — This switch is installed in all units. The Emergency On/Off switch should only be used when it is required to shut the chiller off immediately. Power to all modules is interrupted when this switch is off and all outputs from these modules will be turned off. J9B + G - + G - SIO LEN 100K CH 7 221 SIO LEN 221 J9A 221 221 100K 100K CH 6 J8 CH 5 100K J7B J7A J6 CH 12 CH 13 CH 14 CH 15 CH 1 CH 2 CH 3 CH 4 100K CH 11b 24 VAC 12 11 CH J1 J2A CH CH 17 16 CH 17 CH 18 CH 19 CH 20 CH 21 CH 22 J5 CH 23 J2B J3 Fig. 12 — Energy Management Module 16 J4 a30-4911 Table 9 — Energy Management Module (EMM) Inputs and Outputs INPUT/OUTPUT 4-20 mA Demand Limit 4-20 mA Temperature Reset/Cooling Setpoint Demand Limit SW2 Ice Done Occupancy Override Remote Lockout Switch SPT % Total Capacity RUN R SHD R CA_S CB_S DESCRIPTION 4-20 mA Demand Limit 4-20 mA Temperature Reset/ Cooling Set point Demand Limit Step 2 Ice Done Switch Occupied Schedule Override Chiller Lockout Space Temperature Thermistor Percent Total Capacity Output Run Relay Shutdown Relay Run Status for Circuit A Run Status for Circuit B I/O TYPE 4-20 mA* 4-20 mA* Switch Input Switch Input Switch Input Switch Input 10k Thermistor 0-10 vdc Relay Relay Relay Relay DISPLAY MODULE POINT NAME Limit 4-20 mA Signal, DMD CONNECTION POINT EMM-J7B-CH6 EMM-J7A-CH5 Reset/Setpnt 4-20 mA Signal, RSET Switch Limit Setpoint 2, DLS2 Ice Done Storage Switch, ICE.D Occupied Override Switch, OCCS Remote Interlock Switch, RLOC Optional Space Temp, SPT Chiller Capacity Signal, CATO Running Status, RUN Shutdown Indicator State, SHUT Compressor A Run Status, Q_RUN_A Compressor B Run Status, Q_RUN_B EMM-J4-CH9 EMM-J4-CH11A EMM-J4-CH8 EMM-J4-CH10 EMM-J6-CH2 EMM-J8-CH7 EMM-J3-CH25 EMM-J3-CH24 EMM-J2A-CH17 EMM-J2A-CH18 * A field-supplied 1/2 watt 250 ohm resistor is required across terminals TB6-1,2 (CH6) and/or TB6-3, 4 (CH5). potential communication errors at the board connectors. See input/output Tables 3-10 for LEN connector designations. A 3-wire bus accomplishes communication between modules. These 3 wires run in parallel from module to module. The J9A connector on the MBB provides communication directly to the Navigator™ display module. YELLOW LED — The MBB has one yellow LED. The Carrier Comfort Network® (CCN) LED will blink during times of network communication. Local Equipment Network — Information is transmitted between modules via a 3-wire communication bus or LEN (Local Equipment Network). External connection to the LEN bus is made at TB3. Board Addresses — All boards (except the Main Base Board and Energy Management Module Board) have 8-position DIP switches. Touch Pilot™ Display — The Touch Pilot display port connections are shown in Table 10. Wiring is shown in Fig. 13. Table 10 — Touch Pilot™ Display Port Connections Control Module Communication RED LED — Proper operation of the control boards can be visually checked by looking at the red status LEDs (lightemitting diodes). When operating correctly, the red status LEDs will blink in unison at a rate of once every 2 seconds. If the red LEDs are not blinking in unison, verify that correct power is being supplied to all modules. Be sure that the Main Base Board (MBB) is supplied with the current software. If necessary, reload current software. If the problem still persists, replace the MBB. A red LED that is lit continuously or blinking at a rate of once per second or faster indicates that the board should be replaced. GREEN LED — All boards have a green LEN (SIO) LED which should be blinking whenever power is on. If the LEDs are not blinking as described check LEN connections for CONNECTOR J1 (Power) J2 (COM1) J3 (RJ11) Fig. 13 — Touch Pilot™ Display Wiring 17 PIN 1 2 3 1 2 3 1 2 3 4 5 6 FUNCTION 24VAC + 24VAC Earth Ground RS485 Port (D+) RS485 Port (GND) RS485 Port (D-) 24VAC (+) RS485 Port (D+) RS485 Port (GND) Unused (no connect) RS485 Port (D-) 24VAC(-) 1. Turn off power to the control box. 2. Cut the CCN wire and strip the ends of the red (+), white (ground), and black (–) conductors. (Substitute appropriate colors for different colored cables.) 3. Connect the red wire to (+) terminal on TB3 of the plug, the white wire to COM terminal, and the black wire to the (–) terminal. 4. The RJ14 CCN connector on TB3 can also be used, but is only intended for temporary connection (for example, a laptop computer running Service Tool). Carrier Comfort Network® (CCN) Interface — All 30XW units can be connected to a CCN system, if desired. The communication bus wiring is a shielded, 3-conductor cable with drain wire and is field supplied and installed. The system elements are connected to the communication bus in a daisy chain arrangement. The positive pin of each system element communication connector must be wired to the positive pins of the system elements on either side of it. The negative and signal ground pins of each system element must also be wired in the same manner. Wiring connections for CCN should be made at TB3. Consult the CCN Contractor’s Manual for further information. See Fig. 14. NOTE: Conductors and drain wire must be 20 AWG (American Wire Gage) minimum stranded, tinned copper. Individual conductors must be insulated with PVC, PVC/nylon, vinyl, Teflon, or polyethylene. An aluminum/polyester 100% foil shield and an outer jacket of PVC, PVC/nylon, chrome vinyl, or Teflon with a minimum operating temperature range of –20 C to 60 C is required. See Table 11 for recommended wire manufacturers and part numbers. IMPORTANT: A shorted CCN bus cable will prevent some routines from running and may prevent the unit from starting. If abnormal conditions occur, disconnect the CCN bus. If conditions return to normal, check the CCN connector and cable. Run new cable if necessary. A short in one section of the bus can cause problems with all system elements on the bus. Remote Alarm and Alert Relays — The 30XW Table 11 — CCN Communication Bus Wiring It is important when connecting to a CCN communication bus that a color-coding scheme be used for the entire network to simplify the installation. It is recommended that red be used for the signal positive, black for the signal negative, and white for the signal ground. Use a similar scheme for cables containing different colored wires. At each system element, the shields of its communication bus cables must be tied together. If the communication bus is entirely within one building, the resulting continuous shield must be connected to a ground at one point only. If the communication bus cable exits from one building and enters another, the shields must be connected to grounds at the lightning suppressor in each building where the cable enters or exits the building (one point per building only). To connect the unit to the network: configuration information entered in the following configuration tables. These tables are accessible by using Network Service Tool or ComfortVIEW™ software. The tables are the CtrlID (Controller Identification) configuration table and the USERCONF (User Configuration) table. See Tables 12 and 13. NOTE: Always perform an Upload to obtain the latest configuration before making configuration table changes. (+) (COM) (-) SHIELD CCN CCN BLK LEN RED SHIELD CCN CCN RED LEN WHT BLK RED WHT CCN CCN Touch Pilot™ Operation Configuration Tables — The Touch Pilot display operation is controlled by (+) (COM) (-) SHIELD (+) (COM) (-) SHIELD LEN CONFIGURATION WHT Alpha American Belden Columbia Manhattan Quabik chiller can be equipped with a remote alert and remote alarm annunciator contacts. Both relays connected to these contacts must be rated for a maximum power draw of 10 va sealed, 25 va inrush at 24 volts. The alarm relay, indicating that the complete unit has been shut down, can be connected to TB5-12 and TB5-13. Refer to unit wiring diagrams. For an alert relay, indicating that at least 1 circuit is off due to the alert, a fieldsupplied and installed relay must be connected between MBBJ3-CH25-3 and TB5-13. The action of the alarm and alert relays can be reversed from normally open to normally closed by using the Reverse Alarms Relay configuration (Reverse Alarms Relay, RV.AL). PART NUMBER Regular Wiring Plenum Wiring 1895 — A21451 A48301 8205 884421 D6451 — M13402 M64430 6130 — BLK MANUFACTURER TO NEXT DEVICE CCN LEN LEGEND — Carrier Comfort Network® — Local Equipment Network a30-4706 Fig. 14 — ComfortLink™ CCN Communication Wiring 18 Table 12 — Touch Pilot Controller Identification Configuration Table CONTROLLER ID DATA BLOCK NO. Device Name 1 Local address Bus number 2 2 Device (driver) type 2 Primary baud rate Secondary baud rate 3 3 Device description 4 Device location 4 Software part number Model number Serial number Reference number 4 4 4 4 Broadcast address processing list (primary) 5 Broadcast address processing list (secondary) 5 VALUE AND RANGE CHILLDSP 8 character Name field 115 0 0 = Non-bridge 3 = Broadcast Acknowledger 38400 38400 Global Chiller Display 24 character text field (Blank) 24 character text field CESR-131363-01 (Blank) (Blank) Version 1.0 241-251, 254, 255 enabled 241-255 enabled/disabled none QUALIFIERS Default Optional Default Default Default Optional Default Fixed Default Optional Default Optional Fixed Fixed Fixed Fixed Defaults Optional Not applicable Table 13 — Touch Pilot™ User Configuration (USERCONF) Table DESCRIPTION Backlight always on? Full access password Limited access password Active language Time format Date format Units base Contrast control Network mode LIMITS No Yes 0 9999 0 9999 0 1 0 1 0 2 US Metric Manual Auto 0 1 UNITS NAME DEFAULT BACKLITE No PSWDFULL 3333 PSWDLMTD 2222 ACTLANG 0 TIMEFMT 0 DATEFMT 0 UNITBASE US CONTRAST Auto NETWORK 0 ALARMACK No BROADACK No EQUIPBUS 0 EQUIPELE 1 EQSTATUS NOT USED STARSTOP NOT USED ALSTATUS NOT USED ALRESET NOT USED Network settings Alarm acknowledger Broadcast acknowledger No Yes No Yes Equipment CCN address Bus number Element number 0 239 1 239 Control variables Equipment status (Not Used) Equipment start/stop (Not Used) Alarm status (Not Used) Alarm reset (Not Used) Name char 8 Name char 8 Name char 8 Name char 8 FULL ACCESS PASSWORD — This configuration is used to specify the full access password. Refer to Table 1, Setup Menu, for additional information on passwords. Allowable Entries: 0 through 9999 Default Value: 3333 BACKLIGHT ALWAYS ON? — This configuration is used to keep the backlight on continuously or to turn it off after 60 seconds with no activity. Allowable Entries: No/Yes (No=0 or Yes=1) Default Value: No 19 BROADCAST ACKNOWLEDGER — This configuration is used to indicate whether the Touch Pilot display will act as the broadcast acknowledger for its CCN bus. There can be only one broadcast acknowledger per CCN bus. NOTE: The display must be in Network mode and this decision set to Yes for broadcast acknowledgement to be enabled. Allowable Entries: No Yes Default Value: 0 EQUIPMENT CCN ADDRESS — When in equipment mode (USERCONF Table’s Network Mode decision is set to Disable), the Bus Number and Element Number decisions are used to specify the CCN address of the piece of equipment to communicate with. An Attach or power cycle must be performed for changes to take effect. These decisions will be ignored when the display is connected to the LEN bus or in Network mode. In Network mode, specify the bus and element number of the equipment communicate with using the display’s Attach function. NOTE: In Network mode, these configurations will be overwritten with the default device address if it is changed through the Attach process. BUS NUMBER — This configuration is used to specify the Equipment Controller bus number. Allowable Entries: 0 through 239 Default Value: 0 ELEMENT NUMBER — This configuration is used to specify the Equipment Controller element number. Allowable Entries: 1 through 239 Default Value: 1 LIMITED ACCESS PANEL — This configuration is used to specify the limited access password. Allowable Entries: 0 through 9999 Default Value: 2222 ACTIVE LANGUAGE — This configuration is used to specify the display’s active language. All translatable text will be displayed in this language. Allowable Entries: 0 (English), 1 (alternate, installed by user) Default Value: 0 TIME FORMAT — This configuration is used to specify the format for display of time. Allowable Entries: 0 = H:MM AM/PM without leading zero 1 = HH:MM with leading zero when necessary Default Value: 0 DATE FORMAT — This configuration is used to specify the format for display of date. Allowable Entries: 0 = MM-DD-YYYY with leading zero when necessary 1 = DD-MM-YYYY with leading zero when necessary 2 = YYYY-MM-DD Default Value: 0 UNITS BASE — This configuration is used to specify the format of the units of measure. Allowable Entries: U.S. Metric Default Value: U.S. CONTRAST CONTROL — This configuration is used to enable or disable the display’s auto contrast adjustment feature. When enabled, the display’s contrast will be automatically adjusted as required, based on temperature. Allowable Entries: Manual (Auto Contrast Adjustment Disabled) Auto (Auto Contrast Adjustment Enabled) Default Value: Auto NETWORK MODE — This configuration is used to set the display’s operating mode. For additional information on operating mode, refer to Display in the Table Setup Menu. This decision will be ignored and the mode will default to Equipment when the display is connected to a device (the LEN Bus). NOTE: A power cycle is required for this decision to take effect. Allowable Entries: Disable = Equipment Mode Enable = Network Mode Default Value: Disable ALARM ACKNOWLEDGER — This configuration is used to specify whether the Touch Pilot™ display will act as the alarm acknowledger for the CCN. There can be only one alarm acknowledger per CCN. Therefore, if another CCN device such as ComfortVIEW™ software, the Autodial Gateway or TeLINK is already set as the alarm acknowledger for the CCN network then this decision should be set to No. NOTE: The display must be in Network mode and connected to the primary CCN bus and this decision set to Yes for alarm acknowledgement to be enabled. Allowable Entries: No Yes Default Value: No Machine Control Methods — Three variables control how the machine operates. These variables control the On-Off function, set point operation, and Heat-Cool operation. Machine On/Off Control — Machine On/Off control depends on which interface display is used. The control is different for Touch Pilot™ or Navigator™ displays. Select the correct configuration procedure below based on which interface is being used. TOUCH PILOT MACHINE CONTROL — Machine On/Off control is determined locally by pushing the Start/Stop button on the Touch Pilot display. Pressing this button will cause the Equipment Start screen to be displayed. See Fig. 15. Fig. 15 — Equipment Start Screen 20 Schedule 2 is used for Dual Set Point/Occupied-Unoccupied set point control. The control will ignore the position of Enable/Off/Remote Contact switch and all CCN network force commands, except the Emergency Stop Command. The Run Status variable will indicate the current status of the machine — OFF, RUNNING, DELAY, or READY. The Chiller Occupied? variable will indicate the occupied state of the machine according to Time Schedule 1 and will be either YES (occupied) or NO (unoccupied). The Control Type variable will indicate the type of control. For this configuration, Control Type will be Local. The Operating Type variable will change to L-Sched (Local Schedule). The schedules consist of 8 user-configurable occupied time periods. The control supports time schedules for local control, remote control, and ice building. These time periods can be flagged to be in effect or not in effect on each day of the week. The day begins at 00.00 and ends at 24.00. The machine will be in unoccupied mode unless a scheduled time period is in effect. If an occupied period extends past midnight, the occupied period will automatically end at 24:00 hours (midnight) and the new occupied period must be programmed to begin at 00:00 hours. In the following example, the occupied period starts at 6:00 AM, Monday through Friday and 10:00 AM on Saturday and Sunday. The occupied time ends at 6:30 PM on Monday through Friday and 2:00 PM on Saturday and Sunday. See Fig. 16. NOTE: This schedule was designed to illustrate the programming of the schedule function and is not intended as a recommended schedule for chiller operation. If the chiller is to be controlled to a single set point, use Schedule 1 (OCCPC01S). This will start and stop the machine. During the unoccupied times, the chiller will be off. If the chiller is to be controlled to 2 set points, occupied and unoccupied, use Schedule 2 (OCCPC02S). This will cause the chiller to control to an occupied set point and an unoccupied set point. The machine will be able to provide cooling at any time. To configure this option on the Touch Pilot™ display see Table 15. Table 14 summarizes the unit control type and stop or go status with regard to the following parameters: • Operating type: this is selected by using the start/stop button on the front of the user interface. • Remote start/stop contacts: these contacts are used when the unit is in remote operating type (Remote mode). • CHIL_S_S: this network command variable relates to the chiller start/stop when the unit is in CCN control (CCN mode). When this variable forced to Disable, then the unit is stopped. When this variable is forced to Enable, then the unit runs in accordance with schedule 1. • Start/Stop schedule: occupied or unoccupied status of the unit as determined by the chiller start/stop program (Schedule 1). • Master control type: This parameter is used when the unit is the master unit in a two chiller lead/lag arrangement. The master control type determines whether the unit is to be controlled locally, remotely or through CCN (this parameter is a Service configuration). • CCN emergency shutdown: if this CCN command is activated, it shuts the unit down whatever the active operating type. • General alarm: the unit is totally stopped due to failure. Local Mode — To start the machine in local mode, press the Start/Stop button on the Touch Pilot display. The Equipment Start screen will be displayed. Select Local On. The control will ignore the position of Enable/Off/Remote Contact switch and all CCN network force commands, except an Emergency Stop Command. The Run Status variable, indicating the current status of the machine, will change to RUNNING, DELAY or READY. The Chiller Occupied? variable will change to YES. The Control Type variable indicates the type of control. For this configuration, Control Type will be Local. The Operating Type variable will change to L-On (Local On). Local Schedule — To start the machine with a local schedule, press the Start/Stop button on the Touch Pilot display. The Equipment Start screen will be displayed. Select Local Schedule. The unit will start and stop according to the schedule defined in the Time Schedule menu. Two Internal Time Schedules are available and must be field programmed. Time Schedule 1 is used for single set point On-Off control. Time Table 14 — Touch Pilot™ Start/Stop Control ACTIVE OPERATING TYPE Remote Local Local Local Remote CCN Master CHIL_S_S Start/Stop On On Schedule Mode Mode Mode Variable Contact Active Active Active Off Active Active Off Active Active Active Off Active Active Off Active Active Active Active On Cool Active On Active Active On Cool Active On - PARAMETER STATUS CONTROL Start/Stop CCN TYPE Schedule Emergency General Alarm Mode Shutdown Active Yes Local Unoccupied Local Remote Unoccupied Remote CCN CCN Local Unoccupied Local Remote Remote Remote Unoccupied Remote CCN CCN CCN Unoccupied CCN Disabled No Local Occupied Disabled No Local Occupied Disabled No Remote Occupied Disabled No CCN Local Occupied Disabled No Local Remote Occupied Disabled No Remote CCN Occupied Disabled No CCN Master Unit Control Type 21 UNIT STATUS Off Off Off Off Off Off Off Off Off Off Off Off Off On On On On On On On on a one-time basis. To configure this option for the Touch Pilot display: DISPLAY NAME PATH Timed Override Config\OCCDEFCS\ Hours OCC1P01S or OCC1P02S Table 15 — Configuring the Schedule with Touch Pilot Display PATH Config\ OCCDEFCS\ OCC1P01S or OCC1P02S LINE NO. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 VALUE 10000000 00:00 03:00 11000000 07:00 18:00 00100000 07:00 21:30 00011000 07:00 17:00 00000100 07:00 12:00 Holiday Schedule — For the Touch Pilot display, the control allows up to 16 holiday periods. All holidays are entered with numerical values. To configure, first change the month (Holiday Start Month), then the day (Holiday Start Day), then the duration (Holiday Duration) of the holiday period in days. If a holiday in included in one of the Occupied Time Periods of the schedule, the machine will follow that operating condition for the holiday. In the following examples, the holidays July 4 and December 25-26 are programmed for Holiday 1 and Holiday 2, respectively. To configure these holidays with the Touch Pilot display, see Table 16. To configure Holidays with the Navigator display, check the H (holiday) schedule on the Schedule screen and program in the desired occupied times. See Fig. 16. Table 16 — Programming Holiday Schedules with Touch Pilot Display DISPLAY NAME Holiday Start Month Start Day Duration (days) Holiday Start Month Start Day Duration (days) PATH Config\HOLIDAY\HOLDY_01 Config\HOLIDAY\HOLDY_02 LINE NO. 1 2 3 1 2 3 VALUE 1 Range: 0 to 4 Default: 0 If configured for a timed override, the override can be cancelled by changing the Timed Override Hours to 0. CCN Global Time Schedule — A CCN global schedule can be used if desired. The schedule number can be set anywhere from 65 to 99 for operation under a CCN global schedule. The 30XW chillers can be configured to follow a CCN Global Time Schedule broadcast by another system element. The ComfortVIEW™ Network Manager’s Configure and Modify commands or the Service Tool’s Modify/Names function must be used to change the number of the Occupancy Equipment Part Table Name (OCC1P01E) to the Global Schedule Number. The Schedule Number can be set from 65 to 99 (OCC1P65E to OCC1P99E). The Occupancy Supervisory Part table name (OCC1P01S) number must be changed to configure the unit to broadcast a Global Time Schedule. The Schedule Number can be set from 65 to 99 (OCC1P65S to OCC1P99S). When OCC1PxxS is set to a value greater than 64, an occupancy flag is broadcast over the CCN every time it transitions from occupied to unoccupied or vice-versa. By configuring their appropriate Time Schedule decisions to the same number, other devices on the network can follow this same schedule. The Enable/Off/Remote Contact must be in the Enable position or the Remote Contact position with the contacts closed for the unit to operate. The Unit Run Status (STAT) will indicate the current status of the machine (OFF, RUNNING, STOPPING or DELAY), depending on the schedule. The unit Occupied status (OCC) will indicate the current occupied schedule according to the schedule, either NO or YES. The Status Unit Control Type (CTRL) will be LOCAL OFF when the switch is Off. The Status Unit Control Type will be CCN when the Enable/Off/Remote Contact switch input is On. Refer to Appendix F for more detailed instructions regarding global schedules and the i-Vu® device. CCN Mode — To allow machine control by CCN commands, press the Start/Stop button on the Touch Pilot™ display. The Equipment Start screen will be displayed. Select CCN Mode. The unit will be controlled by a CCN command to the CCN Chiller Start/Stop variable. An external CCN device, such as Chillervisor, controls the On/Off state of the machine. When controlled by a Chillervisor, it is recommended that the Auto Start When SM Lost configuration be set to Yes. In the event of a loss of communication with the network, the machine will start and be controlled locally. Careful evaluation of chilled water plant control should be reviewed. In the event local control is established, be sure that all pumps, valves, and other devices are capable of operating properly. The control will ignore the position of Enable/Off/ Remote Contact switch. The Run Status variable will indicate the current status of the machine — OFF, RUNNING, DELAY, or READY. The Control Type variable will change to CCN. The Operating Type variable will change to CCN. For dual chiller control applications, the slave chiller must be enabled using the CCN Mode button. Remote Mode — To allow machine to start and stop via a remote contact closure, press the Start/Stop button on the Touch Pilot display. The Equipment Start screen will be displayed. Select Remote Mode. The unit will be controlled by the Enable/Off/Remote Contact switch (SW1). Switching the Enable/Off/Remote Contact switch to the Enable or Remote Contact position (external contacts closed) will force the unit into an occupied state. In this mode, all CCN network force Fig. 16 — Chiller Schedule Screen DISPLAY NAME Period 1 DOW (MTWTFSSH) Occupied from Occupied to Period 2 DOW (MTWTFSSH) Occupied from Occupied to Period 3 DOW (MTWTFSSH) Occupied from Occupied to Period 4 DOW (MTWTFSSH) Occupied from Occupied to Period 5 DOW (MTWTFSSH) Occupied from Occupied to LINE NO. VALUE 7 4 1 12 25 2 Timed Override — With the Touch Pilot display only, each time schedule can be overridden to keep the chiller in an Occupied mode (Timed Override Hours) for 1, 2, 3 or 4 hours 22 NAVIGATOR™ DISPLAY MACHINE CONTROL — Machine On/Off control with the Navigator display is determined by the configuration of the Operating Type Control (OPER). Options to control the machine locally via a switch, from a local Time Schedule, or via a Carrier Comfort Network® command are offered. See Table 17. The schedules consist of 8 user-configurable occupied time periods. The control supports time schedules for local control, remote control, and ice building. These time periods can be flagged to be in effect or not in effect on each day of the week. The day begins at 00.00 and ends at 24.00. The machine is in unoccupied mode unless a scheduled time period is in effect. If an occupied period is to extend past midnight, the occupied period must end at 24:00 hours (midnight) and a new occupied period must be programmed to begin at 00:00 hours. In the following example, a early morning pulldown time period is scheduled for Monday morning from 12:00 AM to 3:00 AM. The occupied period starts at 7:00 AM, Monday through Saturday. The occupied time ends at 6:00 PM on Monday and Tuesday, 9:30 PM on Wednesday, 5:00 PM on Thursday and Friday, and 12:00 PM on Saturday. NOTE: This schedule was designed to illustrate the programming of the schedule function and is not intended as a recommended schedule for chiller operation. Switch Control — In the Switch Control operating type, the Enable/Off/Remote Contact switch controls the machine locally. All models are factory configured with Operating Type Control (OPER) set to SWITCH CTRL (Switch Control). With SWITCH CTRL, switching the Enable/Off/Remote Contact switch to the Enable or Remote Contact position (external contacts closed) will put the chiller in an occupied state. The Unit Run Status (STAT) will indicate the current status of the machine and will change from OFF to RUNNING or DELAY. The unit Occupied Status (OCC) will change from NO to YES. The Status Unit Control Type (CTRL) will change from LOCAL OFF when the switch is Off to LOCAL ON when in the Enable position or in the Remote Contact position with external contacts closed. commands, except the Emergency Stop Command will be ignored. The Run Status variable will indicate the current status of the machine (OFF, RUNNING, DELAY, or READY), depending on the position of the Remote/Off/Enable Switch closure. The Chiller Occupied? variable will change to YES. The Control Type variable will change to Remote. The Operating Type variable will change to Remote. Master Mode — To activate Dual Chiller Control, each machine must be individually configured for Dual Chiller Control. To operate the machines in Dual Chiller Mode, one machine must be designated as the master unit and one machine as the slave unit. On the master unit, press the Start/Stop button on the Touch Pilot display. The Equipment Start screen will be displayed. Select Master Mode. Failure to start the Master unit in this manner will cause both machines to operate in local mode. The Master Unit Control can be done locally, remotely or through CCN commands per the master/slave configuration (Master Control Type). The control will ignore the position of Enable/Off/Remote Contact switch if the Master Control Type is configured for Local Control or CCN Control. The Run Status variable, Chiller Occupied? variable, and Control Type variable will change based on the Master Control Type configured above and the Machine On/Off Control defined above. The Operating Type variable will change to Master. To Turn Machine Off — To turn the machine off, press the Start/Stop button on the Touch Pilot display. See Fig. 17. The machine will shut down. While the unit is in Local Off, it will remain shut down and ignore all CCN commands as well as the position of Enable/Off/Remote Contact switch. The Run Status variable, indicating the current status of the machine, will change to OFF. The Chiller Occupied? variable will change to NO. The Control Type variable will indicate Local. The Operating Type variable will change to L-OFF (Local Off). ITEM ITEM EXPANSION PATH Operating Control Operating OPER Type Modes SLCT OPER VALUE SWITCH CTRL Fig. 17 — Equipment Stop Screen Table 17 — Navigator Start/Stop Control CONTROL ACTIVE CCN CHILLER EMERGENCY REMOTE UNIT METHOD OPERATING REMOTE/OFF/ENABLE REMOTE ON/OFF TIME SCHEDULE 1 START/STOP STOP ALARM LOCKOUT SWITCH SWITCH (OPER) TYPE (CHIL_S_S) (EMSTOP) SWITCH STATUS All Local Off Switch Control Local On Time Schedule Local Schedule CCN Control CCN Off — — — — — Remote — — — Enable Remote Enable Remote — Remote Remote Enable Enable Open — — — — Closed — Closed — Closed Closed — — — — — — — — Occupied Occupied Unoccupied — — — — — — — — — — — — — Enable Disable Enable Disable — Enable — — Disable Disable Disable Disable Disable Disable Disable Disable Disable — — Yes — — — — — — — — — — 23 — — — — Closed — — — — — — — — — Off Off Off Off Off On On On On Off On Off On Off Time Schedule — With Time Schedule Operating Type control, the machine operates under a local schedule programmed by the user as long as the Enable/Off/Remote Contact switch is in the Enable or Remote Contact position (external contacts closed). To operate under this Operating Type Control (OPER) must be set to TIME SCHED (Time Schedule). Two Internal Time Schedules are available and must be field programmed. Time Schedule 1 (SCH1) is used for single set point On-Off control. Time Schedule 2 (SCH2) is used for dual set point On-Off and Occupied-Unoccupied set point control. The control will use the operating schedules as defined under the Time Clock mode in the Navigator display module. ITEM ITEM EXPANSION PATH Operating Control Operating OPER Type Modes SLCT OPER Table 18 — Configuring Schedules with Navigator™ Display ITEM OCC.1 UNO.1 MON.1 TUE.1 WED.1 THU.1 FRI.1 SAT.1 SUN.1 HOL.1 OCC.2 UNO.2 MON.2 TUE.2 WED.2 THU.2 FRI.2 SAT.2 SUN.2 HOL.2 OCC.3 UNO.3 MON.3 TUE.3 WED.3 THU.3 FRI.3 SAT.3 SUN.3 HOL.3 OCC.4 UNO.4 MON.4 TUE.4 WED.4 THU.4 FRI.4 SAT.4 SUN.4 HOL.4 OCC.5 UNO.5 MON.5 TUE.5 WED.5 THU.5 FRI.5 SAT.5 SUN.5 HOL.5 VALUE TIME SCHED If the chiller is to be controlled to a single set point, use Schedule 1 (SCH1). This type of schedule will start and stop the machine only. During the unoccupied times, the chiller will be off. If the chiller is to be controlled to 2 set points, occupied and unoccupied, use Schedule 2 (SCH2). This will cause the chiller to control to an occupied set point and an unoccupied set point. The machine will be able to provide cooling at any time. To configure this option while using the Navigator™ display, see Table 18. Holiday Schedule — The unit control allows up to 16 holiday periods. All holidays are entered with numerical values. First enter the month (MON.x), then the day (DAY.x), then the duration (DUR.x) of the holiday period in days. If a holiday in included in one of the Occupied Time Periods of the schedule, the machine will follow that operating condition for the holiday. In the following examples, the holidays July 4 and December 25-26 are programmed for Holiday 1 and Holiday 2 respectively. To configure this option for the Navigator display, see Table 19. CCN Global Time Schedule — A CCN global schedule can be used if desired. The schedule number can be set anywhere from 65 to 99 for operation under a CCN global schedule. The 30XW chillers can be configured to follow a CCN Global Time Schedule broadcast by another system element. The ComfortVIEW™ Network Manager’s Configure and Modify commands or the Service Tool’s Modify/Names function must be used to change the number of the Occupancy Equipment Part Table Name (OCC1P01E) to the Global Schedule Number. The Schedule Number can be set from 65 to 99 (OCC1P65E to OCC1P99E). The Occupancy Supervisory Part table name (OCC1P01S) number must be changed to configure the unit to broadcast a Global Time Schedule. The Schedule Number can be set from 65 to 99 (OCC1P65S to OCC1P99S). When OCC1PxxS is set to a value greater than 64, an occupancy flag is broadcast over the CCN every time it transitions from occupied to unoccupied or vice-versa. By configuring their appropriate Time Schedule decisions to the same number, other devices on the network can follow this same schedule. The Enable/Off/Remote Contact must be in the Enable position or the Remote Contact position with the contacts closed for the unit to operate. The Unit Run Status (STAT) will indicate the current status of the machine (OFF, RUNNING, STOPPING or DELAY), depending on the schedule. The unit Occupied status (OCC) will indicate the current occupied schedule according to the schedule, either NO or YES. The Status Unit Control Type (CTRL) will be LOCAL OFF when the switch is Off. The Status Unit Control Type will be CCN when the Enable/Off/Remote Contact switch input is On. Refer to Appendix F for more detailed instructions regarding global schedules and the i-Vu® device. ITEM EXPANSION Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select PATH Time Clock SCH1 PER.1 or Time Clock SCH2 PER.1 Time Clock SCH1 PER.2 or Time Clock SCH2 PER.2 Time Clock SCH1 PER.3 or Time Clock SCH2 PER.3 Time Clock SCH1 PER.4 or Time Clock SCH2 PER.4 Time Clock SCH1 PER.5 or Time Clock SCH2 PER.5 VALUE 00:00 03:00 Yes No No No No No No No 07:00 18:00 Yes Yes No No No No No No 07:00 21:30 No No Yes No No No No No 07:00 17:00 No No No Yes Yes No No No 07:00 12:00 No No No No No Yes No No Table 19 — Configuring Holiday Schedules for Navigator Display ITEM MON.1 DAY.1 DUR.1 MON.2 DAY.2 DUR.2 24 ITEM EXPANSION Holiday Start Month Holiday Start Day Holiday Duration in Day Holiday Start Month Holiday Start Day Holiday Duration in Day PATH VALUE 7 Time 4 Clock HOLI HOL.1 1 12 Time 25 Clock HOLI HOL.2 2 CCN Control — With CCN Operating Type control, the machine operates under CCN control as long as the Enable/Off/ Remote Contact Switch is in the Enable or Remote Contact position (external contacts closed.) To operate under this Operating Control, OPER must be set to CCN CONTROL. An external CCN device, such as Chillervisor, controls the On/Off state of the machine. When controlled by a Chillervisor, it is recommended that the Auto Start When SM Lost (AU.SM) be set to Yes. Careful evaluation of Chilled Water Plant control should be reviewed. In the event Local Control is established, be sure that all pumps, valves, and other devices are capable of operating properly. In the event of a loss of communication with the network, the machine will start and be controlled locally. The CCN device forces the variable CHIL_S_S to control the chiller. The Unit Run Status (STAT) will indicate the current status of the machine (OFF, RUNNING, STOPPING or DELAY), depending on the CCN command. The unit Occupied status (OCC) will indicate the current occupied state according to the CCN command and will be displayed as either NO or YES. The Status Unit Control Type (CTRL) will be LOCAL OFF when the Enable/Off/Remote Contact switch is Off. The Status Unit Control Type will be CCN when the Enable/Off/Remote Contact switch input is Closed and the CHIL_S_S variable is Stop or Start. For Dual Chiller Control applications, the Slave Chiller must be enabled using the CCN CONTROL option. ITEM OPER AU.SM ITEM EXPANSION Operating Control Type Auto Start when SM Lost PATH Operating Modes SLCT OPER VALUE CCN CONTROL Configuration SERV YES Table 20A — Cooling Set Point Selection with Touch Pilot Display Entering Fluid Control PATH Service\ SERVICE1 LINE NO. 5 ITEM EXPANSION Entering Water Control Setpoint Cooling Ice Setpoint Setpoint LINE NO. VALUE 2 Range: 14 to 70 F (–10.0 to 21.1 C) Default: 44 F (6.6 C) 3 Range: 14 to 70 F (–10.0 to 21.1 C) Default: 44 F (6.6 C) 4 Range: -20 to 32 F (–28.9 to 0 C) Default: 44 F (6.6 C) ITEM EXPANSION PATH CSP.1 Cooling Setpoint 1 Setpoints COOL CSP.2 Cooling Setpoint 2 Setpoints COOL CSP.3 Ice Setpoint Setpoints COOL VALUE Range: 14 to 70 F (–10.0 to 21.1 C) Default: 44 F (6.6 C) Range: 14 to 70 F (–10.0 to 21.1 C) Default: 44 F (6.6 C) Range: -20 to 32 F (–28.9 to 0 C) Default: 44 F (6.6 C) In all cases, there are limits on what values are allowed for each set point. These values depend on the Cooler Fluid Type and the Brine Freeze Set point, discussed later. See Table 21. Table 21 — Configuration Set Point Limits SET POINT LIMITS Minimum * Maximum COOLER FLUID TYPE (COOLER FLUID TYPE, FLUD) 1, Water 2, Brine 38 F (3.3 C) 14 F (–10.0 C) 60 F (15.5 C) *The minimum set point for Medium Temperature Brine applications is related to the Brine Freeze Point. The set point is limited to be no less than the Brine Freeze Point +5° F (2.8° C). The Setpoint Select configuration can be set to five different control options: Set Point Occupancy, Set Point 1, Set Point 2, 4-20 mA Input, and Dual Switch. CAUTION Brine duty application (below 40 F [4.4 C] LCWT) for chiller normally requires factory modification. Contact a Carrier Representative for details regarding specific applications. Operation below 40 F (4.4 C) LCWT without modification can result in compressor failure. VALUE No = Leaving Water Control Yes = Entering Water Control PATH Configuration SERV Cooling Setpoint 2 ITEM To configure this option for the Navigator™ display: ITEM EWTO PATH Setpoint Table 20B — Cooling Set Point Selection with Navigator Display Entering Fluid Control Option — The factory default for the chilled water fluid set point is controlling to the leaving water temperature. An option to configure the machine for entering water control is available. The control operation remains the same except the control point is focused on the entering water temperature, rather than the leaving water temperature when configured. To configure this option for the Touch Pilot™ display: DISPLAY NAME DISPLAY NAME Cooling Setpoint 1 VALUE No = Leaving Water Control Yes = Entering Water Control SET POINT OCCUPANCY — Set Point Occupancy is the default configuration for the Setpoint Select variable. When Setpoint Select (Setpoint Select, SP.SE) is configured to 0 (Setpoint Occ), the unit’s active set point is based on Cooling Set Point 1 (Cooling Setpoint 1, CSP.1) during the occupied period while operating under Time Schedule 1 (SCH1). If the Time Schedule 2 (SCH2) is in use, the unit’s active set point is based on Cooling Set Point 1 (Cooling Setpoint 1, CSP.1) during the occupied period and Cooling Set Point 2 (Cooling Setpoint 2, CSP.2) during the unoccupied period. See Tables 22 and 23. To configure this option while using a Touch Pilot display: Cooling Set Point Selection — Several options for controlling the Leaving Chilled Water Set Point are offered and are configured by the Cooling Set Point Select (Setpoint Select, SP.SE) variable. In addition to the Cooling Set Point Select, Ice Mode Enable discussed later in this book, and Heat Cool Select (Heat/Cool Select, HC.SE) variables also have a role in determining the set point of the machine. All units are shipped from the factory with the Heat Cool Select set to 0. All default set points are based on Leaving Water Control (Entering Fluid Control, EWTO) set to No. Values must be confirmed for the individual set points. Limits for the set points are listed in the configurations noted below. To configure these options for the Touch Pilot display, see Table 20A. To configure these options for the Navigator display, see Table 20B. DISPLAY NAME Setpoint select PATH LINE NO. VALUE Status GENUNIT 25 0 (Setpoint Occupied) To change this value, a Control Point Force must be applied. When configured correctly, Setpoint Control (Setpoint Control, SP.SE) will indicate Auto. To configure this option while using a Navigator display: ITEM SP.SE 25 ITEM EXPANSION PATH Setpoint Select Operating Modes SLCT VALUE Setpoint Occ Table 22 — Cooling Set Point Selection Touch Pilot™ Parameters SET POINT CONFIGURATION (Setpoint Select) ICE MODE ENABLE (ice_cnfg) NO 0 (Auto) YES 1 (Setp 1) 2 (Setp 2) 3 (4-20 mA) — — — NO 4 (Setp Sw) YES DUAL SET POINT INPUT (SETP_SW) — — — — — — — — Open Closed Open Closed Closed ICE DONE INPUT (ICE_SW) TIME SCHEDULE 2 ACTIVE SET POINT — — Open Closed — — — — — — — Open Closed Occupied Unoccupied Unoccupied Unoccupied Occupied — — — — — — — — Cooling Setpoint 1 Cooling Setpoint 2 Cooling Ice Setpoint Cooling Setpoint 2 Cooling Setpoint 1 Cooling Setpoint 1 Cooling Setpoint 2 4 to 20 mA Input Cooling Setpoint 1 Cooling Setpoint 2 Cooling Setpoint 1 Cooling Ice Setpoint Cooling Setpoint 2 Table 23 — Cooling Set Point Selection Navigator™ Parameters PARAMETER STATUS Control Method (OPER) Heat/Cool Select (HC.SE) LOCAL COOL CCN COOL Setpoint Select (SP.SE) Ice Mode Enable (ICE.M) Ice Done (ICE.D) Dual Setpoint Switch (DUAL) Setpoint Occ Setpoint Occ Setpoint Occ Setpoint 1 Setpoint 2 4-20mA Setp — — — Dual Setp Sw — — — — Enable — — — Enable Enable — — — — — — Open — — — Open Closed — — — — — — — — — — Closed Closed Open Closed — — Set Point 1 — When Set Point Select (Setpoint Select, SP.SE) is configured to 1 (Setpoint 1), the unit’s active set point is based on Cooling Set Point 1 (Cooling Setpoint 1, CSP.1). To configure this option with the Touch Pilot display: DISPLAY NAME Setpoint Select PATH Status GENUNIT LINE NO. 25 4 to 20 mA Input — When Set Point Select (Setpoint Select, SP.SE) is configured to 3 (4-20 mA Setp), the unit’s active set point is based on an field supplied, external 4 to 20 mA signal input to the Energy Management Module (EMM). Care should be taken when interfacing with other manufacturer’s control systems, due to power supply differences of full wave bridge versus half wave rectification. The two different power supplies cannot be mixed. ComfortLink™ controls use half wave rectification. A signal isolation device should be utilized if a full wave bridge signal generating device is used. The following equation is used to control the set point. See Fig. 18. Fahrenheit Set Point = 10 + 70(mA – 4)/16 (deg F) Celsius Set Point = –12.2 + 38.9(mA – 4)/16 (deg C) To configure this option while using a Touch Pilot display: VALUE 1 (Set Point 1) Set Point 2 — When Set Point Select (Setpoint Select, SP.SE) is configured to 2 (Setpoint 2), the unit’s active set point is based on Cooling Set Point 2 (Cooling Setpoint 2, CSP.2). To configure this option with the Touch Pilot™ display: Setpoint Select Status GENUNIT LINE NO. 25 CSP.1 CSP.2 CSP.3 CSP.1 CSP.2 4_20mA CSP.3 CSP.2 CSP.1 CSP.2 CSP.1 CSP.2 ITEM ITEM EXPANSION PATH VALUE SP.SE Setpoint Select Operating Modes SLCT Setpoint 2 ITEM ITEM EXPANSION PATH VALUE SP.SE Setpoint Select Operating Modes SLCT Setpoint 1 PATH ACTIVE SET POINT To configure this option with the Navigator display: To change this value, a Control Point Force must be applied. When configured correctly, Setpoint Control will indicate Setp 1. To configure this option with the Navigator™ display: DISPLAY NAME Setpoint Occupied (SP.OC) Occupied Unoccupied Unoccupied — — — — — — — Occupied Unoccupied VALUE DISPLAY NAME PATH 2 (Set Point 2) Setpoint Select Status GENUNIT LINE VALUE NO. 25 3 (4-20 mA Input) To change this value, a Control Point Force must be applied. When configured correctly, Setpoint Control will indicate 4-20 mA. To change this value, a Control Point Force must be applied. When configured correctly, Setpoint Control (Status GENUNIT) will indicate Setp 2. 26 90 80 70 Max LWT Set Point 60 50 Min LWT, Cooler Fluid Type = 1, FLUD=Water 40 30 20 Min LWT, Cooler Fluid Type = 1, FLUD=Brine 10 0 0 2 4 6 8 10 12 14 16 18 20 A30-4830 mA Signal Fig. 18 — 4 to 20 mA Set Point Control To configure this option with the Touch Pilot display: To configure this option while using a Navigator display: ITEM ITEM EXPANSION PATH VALUE SP.SE Setpoint Select Operating Modes SLCT 4-20 mA Setp DISPLAY LINE VALUE PATH NAME NO. Cooler Main Menu Service SERVICE1 1 1 = Water Fluid Type Dual Switch — When Set Point Select (Setpoint Select, SP.SE) is configured to 4 (Dual Setp Sw), the unit’s active set point is based on Cooling Set Point 1 (Cooling Setpoint 1, CSP.1) when the Dual Set Point switch contact is open and Cooling Set Point 2 (Cooling Setpoint 2, CSP.2) when it is closed. To configure this option while using a Touch Pilot display: DISPLAY NAME Setpoint Select PATH Status GENUNIT LINE NO. VALUE 25 4 (Dual Setpoint Switch) To configure this option with the Navigator display: ITEM FLUD ITEM ITEM EXPANSION PATH Operating Modes SLCT PATH Configuration SERV VALUE Water BRINE OR GLYCOL OPERATION — Configure the unit for Cooler Fluid Type (Cooler Fluid Type, FLUD) to brine for brine or glycol chilled water loops. This option will allow for a set point temperature range of 14 to 60 F (–10.0 to 15.5 C). Before configuring this selection, confirm that a suitable antifreeze has been added and is at a sufficient concentration to protect the loop. Additionally, the Brine Freeze Set Point (Brine Freeze Setpoint, LOSP) must be set for proper freeze protection operation. Set the Brine Freeze Set Point to the burst protection provided by the glycol concentration. This value will be Freeze Point for the fluid. To configure this option with the Touch Pilot display: To change this value, a Control Point Force must be applied. When configured correctly, Setpoint Control will indicate Setp Sw. To configure this option while using a Navigator display: SP.SE Setpoint Select ITEM EXPANSION Cooler Fluid Type VALUE Dual Setp Sw DISPLAY NAME Cooler Fluid Type Brine Freeze Setpoint Chilled Water Fluid Type Selection — The chilled water fluid must be configured. The fluid type must be configured to obtain the proper leaving water set point control range and freeze protection. The Cooler Fluid Type (Cooler Fluid Type, FLUD) can be set to water or brine. FRESH WATER — Configure the unit for Cooler Fluid Type (Cooler Fluid Type, FLUD) to water for units without brine or glycol installed in the chilled water loop. The factory default fluid type is fresh water. Use this option for fresh water systems. This will allow for a water temperature set point of 38 to 60 F (3.3 to 15.5 C). With water as the selection, the Freeze Point is fixed at 34 F (1.1 C). PATH Main Menu LINE NO. VALUE Service SERVICE1 1 2 = Brine Main Menu 3 Dependent on fluid concentration Service SERVICE1 To configure this option with the Navigator display: ITEM ITEM EXPANSION PATH VALUE FLUD Cooler Fluid Type Configuration SERV Brine LOSP Brine Freeze Configuration SERV Dependent on Setpoint fluid concentration 27 2 pumps, Pump 1 will be started on even days (such as day 2, 4, or 6 of the month); Pump 2 will be started on odd days. The default for this option is PM.PS=NO. The pump will continue to run for 60 seconds after an off command is issued. COOLER PUMP CONTROL CONFIGURATIONS No Pump Control — To configure cooler pump control options with the Touch Pilot™ display: Cooler Pump Control — It is required for all chillers that the cooler pump control be utilized unless the chilled water pump runs continuously or the chilled water system contains a suitable concentration of antifreeze solution. When the Cooler Pumps Sequence is configured, the cooler pump output will be energized when the chiller enters an "ON" mode. The cooler pump output is also energized when certain alarms are generated. The cooler pump output should be used as an override to the external pump control if cooler pump control is not utilized. The cooler pump output is energized if a P.01 Water Exchanger Freeze Protection alarm is generated, which provides additional freeze protection if the system is not protected with a suitable antifreeze solution. The 30XW units can be configured for external cooler pump control. Cooler Pumps Sequence is the variable that must be confirmed in the field. Proper configuration of the cooler pump control is required to provide reliable chiller operation. The factory default setting for Cooler Pumps Sequence is 0 (No Pump). The configuration settings for Cooler Pumps Sequence are 1 (1 pump only) for single pump control and 2 (2 pumps auto). Configuration settings 3 (PMP 1 Manual) and 4 (PMP 2 Manual) are for dual pump control only. If the Cooler Pumps Sequence (PUMP) is set to 1, the control will start the pump. If a flow failure is detected, the unit will shut down and must be manually reset. If the Cooler Pumps Sequence (PUMP) is set to 2, the control will start the lead pump and automatically alternate the operation of the pumps to even the wear. If a flow failure is detected, the unit will shut down and the lag pump will attempt to start. If flow is established within the Unit Off to On Delay (DELY) period the unit will restart automatically. Two manual control options are also available. When the Cooler Pumps Sequence (PUMP) is set to 3, Cooler Pump 1 will always operate. If a flow failure is detected, the unit will shut down and must be manually reset. When the Cooler Pumps Sequence (PUMP) is set to 4, Cooler Pump 2 will always operate. If a flow failure is detected, the unit will shut down and must be manually reset. For all Cooler Pumps Sequence (PUMP) settings (including 0), closure of both the chilled water flow switch (CWFS) and the chilled water pump interlock contact (connected across TB5 terminals 1 and 2) are required. In addition, for Cooler Pumps Sequence settings of PUMP = 1, 2, 3, 4, normally open auxiliary contacts for Pump 1 and Pump 2 (wired in parallel) must be connected to the violet and pink wires located in the harness from the MBB-J5C-CH18 connector. The wires in the harness are marked "PMP1-13" and "PMP1-14". See the field wiring diagram in the 30XW Installation Instructions. Regardless of the cooler pump control option selected, if the chilled water flow switch/interlock does not close within the Unit Off to On Delay period after the unit is enabled and in an ON mode, alarm P.91 will be generated. Other conditions which will trigger this alarm include: • Cooler pump interlock is open for at least 15 seconds during chiller operation. • Lag chiller in Master/Slave Control pump interlock does not close after 1 minute of the pump start command. • Cooler pump control is enabled and the chilled water flow switch/interlock is closed for more than 2 minutes following a command to shut down the pump. The last alarm criterion can be disabled. If Flow Checked if Pmp Off (Configuration OPTN P.LOC) is set to NO, the control will ignore the pump interlock input if the cooler pump output is OFF. The ComfortLink™ controls have the ability to periodically start the pumps to maintain the bearing lubrication and seal integrity. If Pump Sticking Protection (Configuration OPTN PM.PS) is set to YES, and if the unit is off at 2:00 PM, a pump will be started once each day for 2 seconds. If the unit has DISPLAY NAME Cooler Pumps Sequence LINE NO. PATH Main Menu Config USER 8 VALUE 0 (No Pump Control) To configure cooler pump control options with the Navigator™ display: ITEM PUMP ITEM EXPANSION Cooler Pumps Sequence PATH VALUE Configuration OPTN No Pump Single Pump Control — To configure cooler pump control options with the Touch Pilot display: DISPLAY NAME LINE NO. PATH Cooler Pumps Sequence Main Menu Config USER 8 Pump Sticking Protection Main Menu Config USER 15 Flow Checked if C Pump Off Main Menu Config USER 17 VALUE 1 (Single Pump Control) Default = No No = Disabled Yes = Enabled Default = Yes No = Disabled Yes = Enabled To configure cooler pump control options with the Navigator display: ITEM ITEM EXPANSION Cooler Pumps Sequence Configuration OPTN PM.PS Periodic Pump Start Configuration OPTN P.LOC Flow Checked if Pmp Off Configuration OPTN PUMP PATH VALUE 1 Pump Only Default = No No = Disabled Yes = Enabled Default = Yes No = Disabled Yes = Enabled Dual Pump and Manual Control — To configure cooler pump control options with the Touch Pilot™ display: DISPLAY NAME PATH Cooler Pumps Sequence Config USER Main Menu Pump Auto Rotation Delay Config USER Main Menu Pump Sticking Protection Config USER Main Menu Flow Checked if C Pump Off Config USER Main Menu LINE NO. 8 14 15 17 VALUE 2 (2 Pumps Automatic) 3 (Pump 1 Manual) 4 (Pump 2 Manual) Default = 48 hours Default = No No = Disabled Yes = Enabled Default = Yes No = Disabled Yes = Enabled To configure cooler pump control options with the Navigator™ display: ITEM 28 ITEM EXPANSION PATH PUMP Cooler Pumps Sequence Configuration OPTN ROT.P Pump Rotation Delay Configuration OPTN PM.PS Periodic Pump Start Configuration OPTN P.LOC Flow Checked if Pmp Off Configuration OPTN VALUE 2 Pumps Auto PMP1 Manual PMP2 Manual Default = 48 hours Default = No No = Disabled Yes = Enabled Default = Yes No = Disabled Yes = Enabled The control will alternate between circuits to maintain the same percentage of capacity on each circuit. Staged Loading — If staged loading is selected, the circuit which starts first will gradually load its slide valve to match capacity requirements until the circuit is fully loaded. Once the circuit is fully loaded and additional capacity is required, the control will start an additional circuit fully unloaded. The control will gradually unload the circuit which was fully loaded to match capacity requirements. To configure this option with the Touch Pilot™ display: Machine Start Delay — An option to delay the start of the machine is also available. This parameter is useful in keeping multiple machines from starting at the same time in case of a power failure. The parameter has a factory default of 1 minute. This parameter also has a role in the timing for a chilled water flow switch alarm. The flow switch status is not checked until the delay time has elapsed. To configure this option with the Touch Pilot display: DISPLAY NAME Unit Off to On Delay LINE NO. PATH Main Menu Config USER 6 VALUE Default = 1 Minute DISPLAY NAME To configure this option with the Navigator display: ITEM DELY ITEM EXPANSION PATH Configuration OPTN Minutes Off Time Staged Loading Sequence VALUE Default = 1 Minute ITEM The AquaForce® 30XW chillers employ one compressor per circuit. As a result, circuit and compressor staging are the same. The control has several control option parameters to load the compressors. The circuit/compressor start can be configured as well as the loading of each circuit/compressor. CIRCUIT/COMPRESSOR STAGING — The control can be configured to decide which circuit/compressor starts first, by configuring Lead/Lag Circuit Select (Staged Loading Sequence, LLCS). Three options for this variable are allowed: Automatic Lead-Lag, Circuit A Leads or Circuit B Leads. The factory default is Automatic Lead-Lag. The automatic lead-lag function determines which circuit/ compressor starts. When enabled, the control will determine which circuit/compressor starts to even the wear of the compressor. The compressor wear factor (combination of starts and run hours) is used to determine which compressor starts. Compressor Wear Factor = (Compressor Starts) + 0.1 (Compressor Run Hours) The circuit/compressor with the lowest compressor wear factor is the circuit that starts first. If starting a particular circuit/compressor first is desired, that can also be configured with the same variable. To configure this option with the Touch Pilot display: Circuit Loading Sequence LINE NO. PATH Main Menu Config USER 1 LOAD LLCS ITEM EXPANSION Lead/Lag Circuit Select PATH Configuration OPTN 4 Default = No No (Equal) Yes (Staged) ITEM EXPANSION Loading Sequence Select PATH Configuration OPTN VALUE Default = Equal Equal Staged Minimum Load Control — Minimum Load Control can be a factory-installed option or a field-installed accessory. If installed, and its operation is desired, the Minimum Load Control must be enabled. Once enabled, the valve will be operational only during the first stage of cooling. To configure this option with the Touch Pilot display: DISPLAY NAME Hot Gas Bypass Select LINE NO. PATH Main Menu Service FACTORY 14 VALUE Default = No No (No Minimum Load Control) Yes (Minimum Load Control Installed) A power cycle is required for the values to take effect. To configure this option with the Navigator display: ITEM ITEM EXPANSION Hot Gas HGBP Bypass Select PATH Configuration UNIT VALUE No = No Minimum Load Control Yes = Minimum Load Control Installed A power cycle is required for the values to take effect. Dual Chiller Control — The dual chiller routine is available for the control of two units installed in series or parallel supplying chilled fluid on a common loop. One chiller must be configured as the master chiller, the other as the slave chiller. An additional leaving fluid temperature thermistor (dual chiller LWT) must be installed in the common chilled water piping as described in the Installation Instructions for both the master and slave chillers. See the Field Wiring section in the 30XW Installation Instructions for dual chiller LWT sensor control wiring. The control algorithm relies on several parameters that must be field configured for operation. Both chillers must be on the same Carrier Comfort Network® bus with different addresses. On both chillers, Master/Slave Select (Master/Slave Select, MSSL) must be enabled. The water piping arrangement, Chillers in Series (Chiller in Series, SERI), must be configured. The master chiller must be programmed with the Slave Chiller Address (Slave Address, SLVA). Additional optional programming parameters may be configured to meet application requirements. Lead/Lag Balance Select (Lead Lag Select, LLBL) determines which chiller is the lead machine. The options are Always Lead, Lag if Fail, and Runtime Select. Under Runtime Select control, the lead chiller will change based on the time increment selected in the Lead/Lag Balance Delta configuration (Lead/Lag Balance Data, LLBD). If the run hour difference VALUE 0 (Automatic Lead-lag) 1 (Circuit A Leads) 2 (Circuit B Leads) Default = 0 (Automatic Lead-lag) To configure this option with the Navigator display: ITEM Main Menu Config USER VALUE To configure this option with the Navigator™ display: Circuit/Compressor Staging and Loading — DISPLAY NAME LINE NO. PATH VALUE Range: Automatic, Cir A Leads, Cir B Leads, Cir C Leads Default – Automatic CIRCUIT/COMPRESSOR LOADING — The control can be configured to stage the circuit/compressors. The Loading Sequence Select (Circuit Loading Sequence, LOAD) setting determines how the control will perform loading. The configuration can be set to Equal or Staged. Equal Loading — With Equal loading, the circuit which starts first will maintain the minimum stage of capacity with the slide valve fully unloaded. When additional capacity is required, the next circuit with the lowest compressor wear factor is started with its slide valve at minimum position. As additional capacity is required, the slide valve for a circuit will be adjusted in approximately 5% increments to match capacity requirements. 29 Minimum Running Time, LAG.M). This parameter causes the control to run the lag chiller for the programmed minimum on time. The Lag Unit Pump Select (Lag Unit Pump Control, LAGP) can be configured such that the pump can be on or off while the chiller is off. This parameter is only active in Parallel Chiller Operation. For units with a Touch Pilot display, two additional steps must be completed to start the machine. On the master chiller, the Master Control Type must be configured for the start control defined in the Machine Control configuration. To start the machines, the master chiller must be started with the Start/Stop button and Master Mode selected. The slave chiller must be started with the CCN Mode selected. Each application, Parallel and Series, are described separately below. DUAL CHILLER CONTROL FOR PARALLEL APPLICATIONS — To configure the master chiller for parallel applications using the Touch Pilot display, see Table 24. To configure the master chiller for parallel applications using the Navigator display, see Table 25. A power cycle is required for the values to take effect. To configure the slave chiller for parallel applications using the Touch Pilot display, see Table 26. To configure the slave chiller for parallel applications using the Navigator display, see Table 27. between the master and the slave remains less than the Lead/ Lag Balance Delta, the chiller designated as the lead will remain the lead chiller. The Lead/Lag changeover between the master and the slave chiller due to hour balance will occur during chiller operating odd days, such as day 1, day 3, and day 5 of the month, at 12:00 a.m. If a lead chiller is not designated, the master chiller will always be designated the lead chiller. The dual chiller control algorithm has the ability to delay the start of the lag chiller in two ways. The Lead Pulldown Time parameter (Lead Pulldown Type, LPUL) is a one-time time delay initiated after starting the lead chiller, before checking whether to start an additional chiller. This time delay gives the lead chiller a chance to remove the heat that the chilled water loop picked up while being inactive during an unoccupied period. The second time delay, Lead/Lag Delay (Lag Start Timer, LLDY) is a time delay imposed between the last stage of the lead chiller and the start of the lag chiller. This prevents enabling the lag chiller until the lead/lag delay timer has expired. A quicker start of the lag chiller can be accomplished by configuring the Start if Error Higher parameter (Start if Error Higher, LL.ER). If the difference between the common leaving water temperature and the set point is greater than the configured value, then the lag chiller will start. A minimum on time for the lag chiller can be programmed with the Lag Minimum Running Time configuration (Lag 30 Table 24 — Dual Master Chiller Control Parameters for Parallel Applications with Touch Pilot™ Display DISPLAY NAME PATH LINE NO. Master/Slave Select Main Menu Config MST_SLV 3 Master Control Type Main Menu Config MST_SLV 7 Slave Address Main Menu Config MST_SLV 11 Lead Lag Select Main Menu Config MST_SLV 12 Lead/Lag Balance Delta Main Menu Config MST_SLV 16 Lag Start Timer Main Menu Config MST_SLV 17 Lead Pulldown Time Main Menu Config MST_SLV 18 Start If Error Higher Main Menu Config MST_SLV 19 Lag Minimum Running Time Main Menu Config MST_SLV 20 Lag Unit Pump Control Main Menu Config MST_SLV 21 Chiller In Series Main Menu Config MST_SLV 22 31 VALUE 1 (Master) Default: 0 (Disable) 1=Local Control 2=Remote Control 3=CCN Control Default: 1 Configure for proper control type. Must be set to the Slave Chiller’s address. The master and slave chiller must have different addresses and be on the same Bus Number Default: 2 0 (Master Always Leads) 1 (Lag Once Failed Only) 2 (Lead/Lag Runtime Select) Default: 0 (Master Always Leads) Range: 40 to 400 hours Default: 168 hours Range: 2 to 30 minutes Default: 10 minutes Range: 0 to 60 minutes Default: 0 minutes Range: 3.0 to 18 F (1.7 to 10.0 C) Default: 4.0 F (2.2 C) Range: 0 to 150 minutes Default: 0 minutes 0 (Stop If Unit Stops) 1 (Run If Unit Stops) Default: 0 (Stop If Unit Stops) Default: No Value: No Table 25 — Dual Master Chiller Control Parameters for Parallel Applications with Navigator™ Display ITEM ITEM EXPANSION PATH MSSL Master/Slave Select Configuration RSET SLVA Slave Address Configuration RSET LLBL Master Lead Lag Select Configuration RSET LLBD Lead/Lag Balance Delta Configuration RSET LLDY Lag Start Delay Configuration RSET LL.ER Start If Error Higher Configuration RSET LAG.M Lag Unit Pump Select Configuration RSET LPUL Lead Pulldown Time Configuration RSET SERI Chillers in Series Configuration RSET OPER Operating Control Type Operating Modes SLCT VALUE Master Default: Disable Must be set to the Slave Chiller’s address. The master and slave chiller must have different addresses and be on the same Bus Number Default: 2 Range: Always Lead, Lag if Fail, Runtime Sel Default: Always Lead Range: 40 to 400 hours Default: 168 hours Range: 2 to 30 minutes Default: 10 minutes Range: 3.0 to 18 F (1.7 to 10.0 C) Default: 4.0 F (2.2 C) Range: Off If U Stp, On If U Stop Default: Off If U Stp Range: 0 to 60 minutes Default: 0 minutes No Default: No Set to desired control Table 26 — Dual Slave Chiller Control Parameters for Parallel Applications with Touch Pilot™ Display DISPLAY NAME PATH LINE NO. Master/Slave Select Main Menu Config MST_SLV 3 Master Control Type Main Menu Config MST_SLV 7 Slave Address Main Menu Config MST_SLV 11 Lead Lag Select Main Menu Config MST_SLV 12 Lead/Lag Balance Delta Main Menu Config MST_SLV 16 Lag Start Timer Main Menu Config MST_SLV 17 Lead Pulldown Time Main Menu Config MST_SLV 18 Start If Error Higher Main Menu Config MST_SLV 19 Lag Minimum Running Time Main Menu Config MST_SLV 20 Lag Unit Pump Control Main Menu Config MST_SLV 21 Chiller In Series Main Menu Config MST_SLV 22 32 VALUE 2 (Slave) Default: 0 (Disable) 1 (Local Control) 2 (Remote Control) 3 (CCN Control) Default: 1 Configure for proper control type. Must be set to the Slave Chiller’s address. The master and slave chiller must have different addresses and be on the same Bus Number Default: 2 0 (Master Always Leads) 1 (Lag Once Failed Only) 2 (Lead/Lag Runtime Select) Default: 0 (Master Always Leads) Range: 40 to 400 hours Default: 168 hours Range: 2 to 30 minutes Default: 10 minutes Range: 0 to 60 minutes Default: 0 minutes Range: 3.0 to 18 F (1.7 to 10.0 C) Default: 4.0 F (2.2 C) Range: 0 to 150 minutes Default: 0 minutes 0 (Stop If Unit Stops) 1 (Run If Unit Stops) Default: 0 (Stop If Unit Stops) No Default: No configure the master chiller for series applications using the Navigator™ display, see Table 29. A power cycle is required for the values to take effect. To configure the slave chiller for series applications using the Touch Pilot™ display, see Table 30. To configure the slave chiller for series applications using the Navigator™ display, see Table 31. DUAL CHILLER PUMP CONTROL FOR PARALLEL CHILLER APPLICATIONS — It is recommended that a dedicated pump be used for each unit. The chiller must start and stop its own water pump located on its own piping. If pumps are not dedicated for each chiller, chiller isolation valves are required and each chiller must open and close its own isolation valve. DUAL CHILLER CONTROL FOR SERIES APPLICATIONS — To configure the master chiller for series applications using the Touch Pilot™ display, see Table 28. To Table 27 — Dual Slave Chiller Control Parameters for Parallel Applications with Navigator™ Display ITEM ITEM EXPANSION PATH MSSL Master/Slave Select Configuration RSET SLVA Slave Address Configuration RSET LLBL Master Lead Lag Select Configuration RSET LLBD Lead/Lag Balance Delta Configuration RSET LLDY Lag Start Delay Configuration RSET LL.ER Start If Error Higher Configuration RSET LAG.M Lag Unit Pump Select Configuration RSET LPUL Lead Pulldown Time Configuration RSET SERI Chillers in Series Configuration RSET OPER Operating Control Type Operating Modes SLCT VALUE Slave Default: Disable Must be set to the Slave Chiller’s address. The master and slave chiller must have different addresses and be on the same Bus Number Default: 2 Range: Always Lead, Lag if Fail, Runtime Sel Default: Always Lead Range: 40 to 400 hours Default: 168 hours Range: 2 to 30 minutes Default: 10 minutes Range: 3.0 to 18 F (1.7 to 10.0 C) Default: 4.0 F (2.2 C) Range: Off If U Stp, On If U Stop Default: Off If U Stp Range: 0 to 60 minutes Default: 0 minutes No, Default: No CCN Control Table 28 — Dual Master Chiller Control Parameters for Series Applications with Touch Pilot Display DISPLAY NAME PATH LINE NO. Master/Slave Select Main Menu Config MST_SLV 3 Master Control Type Main Menu Config MST_SLV 7 Slave Address Main Menu Config MST_SLV 11 Lead Lag Select Main Menu Config MST_SLV 12 Lead/Lag Balance Delta Main Menu Config MST_SLV 16 Lag Start Timer Main Menu Config MST_SLV 17 Lead Pulldown Time Main Menu Config MST_SLV 18 Start If Error Higher Main Menu Config MST_SLV 19 Lag Minimum Running Time Main Menu Config MST_SLV 20 Lag Unit Pump Control Main Menu Config MST_SLV 21 Chiller In Series Main Menu Config MST_SLV 22 33 VALUE 1 (Master) Default: 0 (Disable) 1 (Local Control) 2 (Remote Control) 3 (CCN Control) Default: 1 (Local Control) Value: Configure for proper control type. Must be set to the Slave Chiller’s address. The master and slave chiller must have different addresses and be on the same Bus Number Default: 2 0 (Master Always Leads) 1 (Lag Once Failed Only) 2 (Lead/Lag Runtime Select) Default: 0 (Master Always Leads) Range: 40 to 400 hours Default: 168 hours Range: 2 to 30 minutes Default: 10 minutes Range: 0 to 60 minutes Default: 0 minutes Range: 3.0 to 18 F (1.7 to 10.0 C) Default: 4.0 F (2.2 C) Range: 0 to 150 minutes Default: 0 minutes 0 (Stop If Unit Stops) 1 (Run If Unit Stops) Default: 0 (Stop If Unit Stops) Yes Default: No Table 29 — Dual Master Chiller Control Parameters for Series Applications with Navigator™ Display ITEM ITEM EXPANSION PATH MSSL Master/Slave Select Configuration RSET SLVA Slave Address Configuration RSET LLBL Master Lead Lag Select Configuration RSET LLBD Lead/Lag Balance Delta Configuration RSET LLDY Lag Start Delay Configuration RSET LL.ER Start If Error Higher Configuration RSET LAG.M Lag Unit Pump Select Configuration RSET LPUL Lead Pulldown Time Configuration RSET SERI Chillers in Series Configuration RSET OPER Operating Control Type Operating Modes SLCT VALUE Master Default: Disable Must be set to the Slave Chiller’s address. The master and slave chiller must have different addresses and be on the same Bus Number Default: 2 Range: Always Lead, Lag if Fail, Runtime Sel Default: Always Lead Range: 40 to 400 hours Default: 168 hours Range: 2 to 30 minutes Default: 10 minutes Range: 3.0 to 18 F (1.7 to 10.0 C) Default: 4.0 F (2.2 C) Range: Off If U Stp, On If U Stop Default: Off If U Stp Range: 0 to 60 minutes Default: 0 minutes YES Default: NO Set to desired value Table 30 — Dual Slave Chiller Control Parameters for Series Applications with Touch Pilot™ Display DISPLAY NAME PATH LINE NO. Master/Slave Select Main Menu Config MST_SLV 3 Master Control Type Main Menu Config MST_SLV 7 Slave Address Main Menu Config MST_SLV 11 Lead Lag Select Main Menu Config MST_SLV 12 Lead/Lag Balance Delta Main Menu Config MST_SLV 16 Lag Start Timer Main Menu Config MST_SLV 17 Lead Pulldown Time Main Menu Config MST_SLV 18 Start If Error Higher Main Menu Config MST_SLV 19 Lag Minimum Running Time Main Menu Config MST_SLV 20 Lag Unit Pump Control Main Menu Config MST_SLV 21 Chiller In Series Main Menu Config MST_SLV 22 34 VALUE 2 (Slave) Default: 0 (Disable) 1 (Local Control) 2 (Remote Control) 3 (CCN Control) Default: 1 (Local Control) Value: Configure for proper control type. Must be set to the Slave Chiller’s address. The master and slave chiller must have different addresses and be on the same Bus Number Default: 2 0 (Master Always Leads) 1 (Lag Once Failed Only) 2 (Lead/Lag Runtime Select) Default: 0 (Master Always Leads) Range: 40 to 400 hours Default: 168 hours Range: 2 to 30 minutes Default: 10 minutes Range: 0 to 60 minutes Default: 0 minutes Range: 3.0 to 18 F (1.7 to 10.0 C) Default: 4.0 F (2.2 C) Range: 0 to 150 minutes Default: 0 minutes 0 (Stop If Unit Stops) 1 (Run If Unit Stops) Default: 0 (Stop If Unit Stops) Yes Default: No Table 31 — Dual Slave Chiller Control Parameters for Series Applications with Navigator Display ITEM ITEM EXPANSION PATH MSSL Master/Slave Select Configuration RSET SLVA Slave Address Configuration RSET LLBL Master Lead Lag Select Configuration RSET LLBD Lead/Lag Balance Delta Configuration RSET LLDY Lag Start Delay Configuration RSET LL.ER Start If Error Higher Configuration RSET LAG.M Lag Unit Pump Select Configuration RSET LPUL Lead Pulldown Time Configuration RSET SERI Chillers in Series Configuration RSET OPER Operating Control Type Operating Modes SLCT Under normal operation, the chiller will maintain a constant entering or leaving fluid temperature, based on the configuration, approximately equal to the chilled fluid set point. As the cooler load varies, the cooler fluid temperature difference will change in proportion to the load. For example, if the chiller was selected for a Entering to Leaving Water Temperature difference of 10 F (5.5 C) at full load, at 50% load the temperature difference would be 5 F (2.2 C). See Fig. 19. Because the change in temperature through the cooler is a measure of the building load, the temperature difference reset is the average building load. Usually the chiller size and fluid temperature set point are selected based on a full-load condition. At part load, the fluid temperature set point may be lower than required. If the fluid temperature were allowed to increase at part load, the efficiency of the machine would increase. The chiller can also be set for return water temperature control. See Fig. 20. Other indirect means of estimating building load and controlling temperature reset are also available and are discussed below. To verify that reset is functioning correctly, subtract the Setpoint Select (Current Setpoint, SETP) from the Control Point (Control Point, CTPT) to determine the degrees reset. RETURN WATER RESET — The control system is capable of performing fluid temperature reset based on cooler fluid temperature difference. Because the change in temperature through the cooler is a measure of the building load, the temperature difference reset is, in effect, an average building load reset method. Return Water Temperature Reset allows for the chilled water temperature set point to be reset upward as a function of the fluid temperature difference (building load). NOTE: Return Water Temperature Reset should not be used with variable cooler flow rate systems. To use Return Water Temperature Reset, four variables must be configured. Cooling Reset Type (Cooling Reset Select, CRST) must be enabled. The variable Delta T No Reset Temp (Delta T No Reset Value, CRT1) should be set to the cooler temperature difference (T) where no chilled water temperature reset should occur. The variable Delta T Full Reset Temp (Delta T Full Reset Value, CRT2) should be set to the cooler temperature difference where the maximum chilled water temperature reset should occur. The variable Degrees Cool Reset (Cooling Reset Deg. Value, DGRC) should be set to the maximum amount of reset desired. DUAL CHILLER PUMP CONTROL FOR SERIES CHILLER APPLICATIONS — Pump control for series chiller applications is controlled by the master chiller only. The control of the slave chiller is directed through commands emitted by the master chiller. The slave chiller has no action in master/slave operations. The slave chiller only verifies that CCN communication with the master chiller is present. See the Dual Chiller Sequence of Operation section on page 54. Ramp Loading — Ramp Loading limits the rate of change of the leaving fluid temperature. If the unit is in a Cooling mode and configured for Ramp Loading Select (Ramp Loading Select, RL.S), the control makes two comparisons before deciding to increase capacity. First, the control calculates the temperature difference between the control point and leaving fluid temperature. If the difference is greater than 4° F (2.2° C) and the rate of change (°F or °C per minute) is more than the configured Cool Ramp Loading rate (Cooling Ramp Loading, CRMP), then the control does not allow any increase of capacity. To configure this option with the Touch Pilot display: DISPLAY NAME PATH Ramp Loading Main Menu Select Config USER Cooling Ramp Loading LINE NO. Main Menu Setpoint 5 14 VALUE Yes Range: 0.2 to 2.0 °F (0.1 to 1.1 °C) Default: 1.0 °F (0.5 °C) To configure this option with the Navigator display: ITEM RL.S ITEM PATH EXPANSION Ramp Load Configuration OPTN Select Cool Ramp CRMP Loading Setpoints COOL VALUE Slave Default: Disable Must be set to the Slave Chiller’s address. The master and slave chiller must have different addresses and be on the same Bus Number Default: 2 Range: Always Lead, Lag if Fail, Runtime Sel Default: Always Lead Range: 40 to 400 hours Default: 168 hours Range: 2 to 30 minutes Default: 10 minutes Range: 3.0 to 18 F (1.7 to 10.0 C) Default: 4.0 F (2.2 C) Range: Off If U Stp, On If U Stop Default: Off If U Stp Range: 0 to 60 minutes Default: 0 minutes YES Default: NO CCN Control VALUE Yes Range: 0.2 to 2.0 °F (0.1 to 1.1 °C) Default: 1.0 °F (0.5 °C) Temperature Reset — Temperature reset is a value added to the basic leaving fluid temperature set point and the resulting sum of these values is the new control point. When a non-zero temperature reset is applied, the chiller controls to the new control point, not the set point. The type of temperature reset is configured with the Cooling Reset Type (Cooling Reset Select, CRST) variable. Types of temperature reset are available: Return Water Reset, Space Temperature Reset, and 4-20 mA Temperature Reset. 35 In the space temperature reset example in Fig. 22, 0° F (0° C) chilled water set point reset at 72 F (22.2 C) space temperature and 6° F (3.3° C) reset at 68 F (20.0 C) space temperature. 4-20 mA TEMPERATURE RESET — The control system is also capable of temperature reset based on an externally powered 4 to 20 mA signal. The Energy Management Module (EMM) is required for temperature reset using a 4 to 20 mA signal. To use 4-20 mA Temperature Reset, four variables must be configured. Cooling Reset Type (Cooling Reset Select, CRST) must be enabled. The milliamp signal at which no temperature reset is required, Current No Reset Value (Current No Reset Value, CRV1), must be set. The milliamp signal at which full temperature reset is required, Current Full Reset Value (Current Full Reset Value, CRV2), must be set. Finally, the amount of temperature reset desired, Degrees Cool Reset (Cooling Reset Deg. Value, DRGC), must be set. To configure this option with the Touch Pilot™ display: DISPLAY NAME PATH LINE NO. Cooling Reset Select Main Menu Config USER Delta T No Reset Temp Delta T Full Reset Temp Cooling Reset Deg. Value Main Menu Setpoint SETPOINT Main Menu Setpoint SETPOINT Main Menu Setpoint SETPOINT 19 7 8 13 VALUE Default =0 (No Reset) 2 (Delta T) Default = 0 F (0 C) Default = 0 F (0 C) Default = 0 F (0 C) To configure this option with the Navigator™ display: ITEM CRST CRT1 CRT2 DGRC ITEM EXPANSION PATH Cooling Reset Type Configuration RSET Delta T No Reset Temp Delta T Full Reset Temp Degrees Cool Reset Setpoints COOL Setpoints COOL Setpoints COOL VALUE Default = No Reset Delta T Temp Default = 0 F (0 C) Default = 0 F (0 C) Default = 0 F (0 C) CAUTION Care should be taken when interfacing with other control systems due to possible power supply differences such as a full wave bridge versus a half wave rectification. Connection of control devices with different power supplies may result in permanent damage. The ComfortLink™ controls incorporate power supplies with half wave rectification. A signal isolation device should be utilized if the signal generator incorporates a full wave bridge rectifier. In the example in Fig. 21 using Return Water Temperature Reset, the chilled water temperature will be reset by 5° F (2.8° C) when the Fluid Temperature Difference is 2° F (1.1° C) and 0° F (0° C) reset when the Temperature Difference is 10° F. SPACE TEMPERATURE RESET — The control system is also capable of temperature reset based on space temperature (SPT). An accessory sensor must be used for SPT reset (33ZCT55SPT). The Energy Management Module (EMM) is also required for temperature reset using space temperature. To use Space Temperature Reset, four variables must be configured. Cooling Reset Type (Cooling Reset Select, CRST) must be enabled. The space temperature at which no temperature reset is required, Space T No Reset Temp (Space T No Reset Value, CRS1) must be set. The space temperature at which full temperature reset is required, Space T Full Reset Temp (Space T Full Reset Value, CRS2) must be set. Finally, the amount of temperature reset desired, Degrees Cool Reset (Cooling Reset Deg. Value, DRGC), must be set. To configure this option with the Touch Pilot display: DISPLAY NAME LINE NO. PATH Cooling Reset Select Main Menu Config USER Space T No Reset Value Space T Full Reset Value Cooling Reset Deg. Value Main Menu Setpoint SETPOINT Main Menu Setpoint SETPOINT Main Menu Setpoint SETPOINT 19 11 12 13 To configure this option with the Touch Pilot™ display: DISPLAY NAME ITEM EXPANSION CRST Cooling Reset Type CRS1 Space T No Reset Temp Space T Full Reset Temp CRS2 DGRC Degrees Cool Reset PATH Configuration RSET Setpoints COOL Setpoints COOL Setpoints COOL LINE NO. Cooling Reset Select Config USER Main Menu Current No Reset Value Current Full Reset Value Cooling Reset Deg. Value Setpoint SETPOINT 19 Main Menu Main Menu Setpoint SETPOINT Main Menu Setpoint SETPOINT VALUE Default =0 (No Reset) 3 (4-20mA Control) 9 Default = 0.0 10 Default = 0.0 13 Default = 0.0 F (0.0 C) To configure this option with the Navigator™ display: VALUE ITEM Default =0 (No Reset) 4 (Space Temp) Default = 14 F (–10 C) Default = 14 F (–10 C) Default = 0 F (0 C) CRST CRV1 CRV2 DGRC To configure this option with the Navigator display: ITEM PATH ITEM EXPANSION PATH Cooling Reset Type Configuration RSET VALUE Default = No Reset 4-20mA Input Current No Reset Temp Current Full Reset Temp Degrees Cool Reset Setpoints COOL Default = 0.0 Setpoints COOL Default = 0.0 Setpoints COOL Default = 0.0 In the example in Fig. 23, at 4 mA no reset takes place and at 20 mA, 5° F (2.8° C) chilled water set point reset is required. VALUE Default = No Reset Space Temp Default = 14 F (–10 C) Default = 14 F (–10 C) Default = 0 F (0 C) 36 56 54 Fluid Temperature (deg F) 52 EWT 50 Design Rise (typical) 48 46 LWT 44 42 40 0 10 20 30 40 50 60 70 80 90 100 a30-4066 % Load Fig. 19 — Leaving Chilled Water Temperature Control 56 EWT 54 Fluid Temperature (deg F) 52 50 Design Rise (typical) LWT 48 46 44 42 40 0 10 20 30 40 50 60 70 80 90 % Load Fig. 20 — Return Water Temperature Control Load Profile 37 100 a30-4478 6 5 Degrees Reset (deg F) 4 Cooling Reset Deg. Value, DGRC 3 Delta T No Reset Temp, CRT1 2 Delta T Full Reset Temp, CRT2 1 0 2 0 6 4 8 Entering-Leaving Water Temperature (deg F) 10 a30-4479 Fig. 21 — Return Water Reset 7 6 Degrees Reset (deg F) 5 4 Cooling Reset Deg. Value, DGRC 3 Space T No Reset Value, CRS1 2 Space T Full Reset Value, CRS2 1 0 60 65 70 Space Temperature (deg F) Fig. 22 — Space Temperature Reset 38 75 80 a30-4481 6 Degrees Reset (deg F) 5 4 Cooling Reset Deg. Value, DGRC 3 Current No Reset Value, CRV1 2 Current Full Reset Value, CRV2 1 0 0 2 4 6 10 8 14 12 16 18 20 a30-4482 mA Signal Fig. 23 — 4 to 20 mA Temperature Reset Demand Limit — Demand limit is a feature that allows To use demand limit, select the type of demand limiting to use by configuring the Demand Limit Select variable (Demand Limit Type Select, DMDC) to Switch. Configure the Demand Limit set points based on the type selected. Switch Controlled (Capacity Based) — If using 2-step demand limit control, an energy management module must be installed. One-step demand limit control does not require the energy management module. To configure Demand Limit for switch control, three parameters for 1-step switch control must be configured. For 2-step control, four parameters must be configured. The parameters are: the type of Demand Limit Selection (Demand Limit Type Select, DMDC), the setting for Switch Limit Set Point 1 (Switch Limit Setpoint 1, DLS1), The setting for Switch Limit Set Point 2 (Switch Limit Setpoint 2, DLS2), and Current Limit Select (Current Limit Select, CUR.S). Current Limit Select must be set to NO. To configure this option with the Touch Pilot™ display: the unit capacity to be limited during periods of peak energy usage. This allows the owner to keep energy costs down. There are three types of demand limiting that can be configured. The first type is through 2-step switch control, which will reduce the maximum capacity to 2 user configurable percentages. The second type is by 4 to 20 mA signal input which will reduce the maximum capacity linearly between 100% at a 4 mA input signal (no reduction) down to the user-configurable level at a 20 mA input signal. The third type uses the CCN Loadshed module and has the ability to limit the current operating capacity to maximum and further reduce the capacity if required. Demand limit control can be based on a calculated capacity level or by compressor current level. NOTE: If using the compressor current level for demand limit, take into account the other power draws such as the condenserfan motors when determining the limit value desired. SWITCH CONTROLLED DEMAND LIMIT — The control system is capable of demand limit based on a field-supplied switch for 1-step demand limit or 2 switches for 2-step demand limit. One-step demand limit is standard. The 2-step switch control of demand limiting requires the Energy Management Module (EMM). Demand limit steps are controlled by two relay switch inputs field wired to TB5-5 and TB5-14 for Switch 1 and TB6-14 and TB6-15 for Switch 2. For demand limit by switch control, closing the first demand limit contact will put the unit on the first demand limit level, either by capacity or compressor current. The unit will not exceed the percentage of capacity or compressor current entered as Demand Limit Switch 1 set point. Closing contacts on the second demand limit switch prevents the unit from exceeding the demand limit entered as Demand Limit Switch 2 set point. The demand limit percent capacity or compressor current that is set to the lowest demand takes priority if both demand limit inputs are closed. If the demand limit percentage does not match unit operation, the unit will limit capacity or current to the closest step without exceeding the value. DISPLAY NAME PATH Demand Limit Config USER Type Select Switch Limit Setpoints SETPOINT Setpoint 1 LINE NO. 24 33 Switch Limit Setpoint 2 Setpoints SETPOINT 34 Current Limit Select Config USER 30 VALUE 1 (Switch Control) Default = 0 (None) Default = 100% (Not required for 1-Step) Default = 100% No Default = No To configure this option with the Navigator™ display: ITEM DMDC DLS1 DLS2 ITEM EXPANSION Demand Limit Select Switch Limit Setpoint 1 Switch Limit Setpoint 2 Current Limit CUR.S Select 39 Configuration RSET PATH VALUE SWITCH Default = NONE Setpoints MISC Default = 100% Setpoints MISC Configuration OPTN (Not required for 1-Step) Default = 100% NO Default: NO In the following example, 2-step demand limit based on capacity is desired with the first switch closure limiting the capacity to 60%. The second switch closure is to limit the capacity to 40%. Demand Limit Switch 1 is 60% and Demand Limit Switch 2 is 40%. TOUCH PILOT DISPLAY Display Name Value Demand Limit Type Select 1 Switch Limit Setpoint 1 60% Switch Limit Setpoint 2 40% Current Limit Select No CAUTION Care should be taken when interfacing with other control systems due to possible power supply differences such as a full wave bridge versus a half wave rectification. Connection of control devices with different power supplies may result in permanent damage. ComfortLink™ controls incorporate power supplies with half wave rectification. A signal isolation device should be utilized if the signal generator incorporates a full wave bridge rectifier. NAVIGATOR DISPLAY Item Value DMDC SWITCH DSL1 60% DSL2 40% CUR.S NO To configure this option with the Touch Pilot™ display: Switch Controlled (Current Based) — If using 2-step demand limit control, an energy management module must be installed. One-step demand limit control does not require the energy management module. Four parameters for 1-step switch control must be configured. For 2-step control, five parameters must be configured. The parameters are: the type of Demand Limit Selection (Demand Limit Type Select, DMDC), the setting for Switch Limit Set Point 1 (Switch Limit Setpoint 1, DLS1), the setting for Switch Limit Set Point 2 (Switch Limit Setpoint 2, DLS2), the Current Limit Select (Current Limit Select, CUR.S), and the Compressor Current limit at 100% signal, (Current Limit at 100%, CUR.F). To configure this option with the Touch Pilot display: DISPLAY NAME LINE NO. PATH DISPLAY NAME Demand Limit Type Select mA For 100% Demand Limit mA For 0% Demand Limit Current Limit Select Demand Limit Type Select Config USER 24 Switch Limit Setpoint 1 Setpoints SETPOINT 33 Default = 100% Switch Limit Setpoint 2 Setpoints SETPOINT 34 Current Limit Select Current Limit at 100% Config USER 30 Config USER 31 ITEM EXPANSION PATH DMDC Demand Limit Select Configuration RSET DSL1 Switch Limit Setpoint 1 Setpoints MISC DSL2 Switch Limit Setpoint 2 Setpoints MISC Current Limit Select Current Limit at 100% Configuration OPTN CUR.S CUR.F Configuration OPTN VALUE 2 (4-20mA Control) Default = 0 (None) Config USER 24 Config USER 28 Default = 0.0 mA Config USER 29 Default = 10.0 mA Config USER 30 No Default = No ITEM ITEM EXPANSION Demand DMDC Select Limit DMMX mA for 100% Demand Lim mA for 0% DMZE Demand Limit Limit CUR.S Current Select PATH Configuration RSET Configuration RSET Configuration RSET Configuration OPTN VALUE 4-20MA INPUT Default = NONE Default = 0.0 mA Default = 10.0 mA NO Default: NO In the following example, a 4 mA signal is Demand Limit 100% and a 20 mA Demand Limit signal is 0%. The 4 to 20 mA signal is connected to TB6-1 and TB6-2. The demand limit is a linear interpolation between the two values entered. In Fig. 24, if the machine receives a 12 mA signal, the machine controls will limit the capacity to 50%. EXTERNALLY POWERED (4 to 20 mA) CURRENT BASED DEMAND LIMIT — The energy management module is required for 4 to 20 mA demand limit control. An externally powered 4 to 20 mA signal must be connected to TB6-1 and TB6-2. To configure demand limit for 4 to 20 mA control based on compressor current, five parameters must be configured. The parameters are: the type of Demand Limit Selection (Demand Limit Type Select, DMDC), the current at which 100% capacity limit takes place (mA For 100% Demand Limit, DMMX), the current at which 0% capacity limit takes place (mA For 0% Demand Limit, DMZE), the Current Limit Selection (Current Limit Select, CUR.S), and the Compressor Current limit at 100% signal (Current Limit at 100%, CUR.F). To configure this option with the Touch Pilot display: (Not required for 1-Step) Default = 100% Yes Default = No Default = 2000.0 Amps To configure this option with the Navigator™ display: ITEM LINE NO. To configure this option with the Navigator display: VALUE 1 (Switch Control) Default = 0 (None) PATH VALUE SWITCH Default = NONE Default = 100% (Not required for 1-Step) Default = 100% NO Default: NO Default = 2000 EXTERNALLY POWERED (4 to 20 mA) CAPACITY BASED DEMAND LIMIT — The energy management module is required for 4 to 20 mA demand limit control. An externally powered 4 to 20 mA signal must be connected to TB6-1 and TB6-2. To configure demand limit for 4 to 20 mA control based on unit capacity, four parameters must be configured. The parameters are: the type of Demand Limit Selection (Demand Limit Type Select, DMDC), the current at which 100% capacity limit takes place (mA For 100% Demand Limit, DMMX), the current at which 0% capacity limit takes place (mA For 0% Demand Limit, DMZE), and the Current Limit Selection (Current Limit Select, CUR.S). DISPLAY NAME Demand Limit Type Select mA For 100% Demand Limit mA For 0% Demand Limit Current Limit Select Current Limit at 100% 40 PATH LINE NO. VALUE 2 (4-20mA Control) Default = 0 (None) Config USER 24 Config USER 28 Default = 0.0 mA Config USER 29 Default = 10.0 mA Config USER 30 Yes Default = No Config USER 31 Default = 2000.0 Amps 100 90 80 % Demand Limit 70 60 mA For 0% Demand Limit, DMZE 50 40 30 mA For 100% Demand Limit, DMMX 20 10 0 0 2 4 6 12 8 10 mA Demand Limit Signal 14 16 18 20 a30-4831 Fig. 24 — 4 to 20 mA Demand Limit (Capacity) Ice Setpoint, CSP.3) is used during the unoccupied period while ice is building (Ice Done Switch is open). To configure this option with the Touch Pilot display: To configure this option with the Navigator display: ITEM ITEM EXPANSION PATH Demand Limit Select Configuration RSET mA for 100% DMMX Demand Lim for 0% DMZE mA Demand Limit CUR.S Current Limit Select Current Limit CUR.F at 100% Configuration RSET DMDC Configuration RSET Configuration OPTN Configuration OPTN VALUE 4-20MA INPUT Default = NONE Default = 0.0 mA Default = 10.0 mA YES Default: NO Default = 2000 DISPLAY NAME Ice Mode Enable PATH Config USER LINE NO. 42 VALUE Yes To configure this option with the Navigator display: ITEM ICE.M ITEM EXPANSION Ice Mode Enable PATH Configuration OPTN VALUE ENBL A power cycle is required for the values to take effect. In the following example, a 4 mA signal is Demand Limit for compressor current is 2000 amps and a 20 mA Demand Limit signal corresponds with a compressor current of 0 amps. The 4 to 20 mA signal is connected to TB6-1 and TB6-2. The demand limit is a linear interpolation between the two values entered. If the machine receives a 12 mA signal, the machine controls will limit the total compressor current capacity to 1000 amps. See Fig. 25. CCN LOADSHED CONTROLLED DEMAND LIMIT — To configure Demand Limit for CCN Loadshed control, the unit Operating Type Control must be in CCN control. With the Touch Pilot™ display, the machine must be started with CCN Control. For the Navigator™ display, the Operating Control Type (I/O Button, OPER) must be CCN CONTROL. The unit must be controlled by a Chillervisor module. The Chillervisor module can force the demand limit variable and directly control the capacity of the machine. Additionally, the unit’s set point will be artificially lowered to force the chiller to load to the demand limit value. Broadcast Configuration — The 30XW chiller is ca- pable of broadcasting time, date, and holiday status to all elements in the CCN system. In the stand-alone mode, broadcast must be activated to utilize holiday schedules and adjust for daylight saving time. If the chiller is to be connected to a CCN system, determine which system element is to be the network broadcaster to all other system elements. Broadcast is activated and deactivated in the BRODEFS Table. It is accessible from Touch Pilot display (Config BRODEFS) or through Network Service Tool. It is not accessible through Navigator display. Only one element should be configured as a broadcaster. If a broadcast is activated by a device that has been designated as a network broadcaster, then broadcasted time, date, and holiday status will be updated over the CCN system. If broadcast is enabled, a broadcast acknowledger must also be enabled. The acknowledger cannot be the same machine as the broadcasting machine. ACTIVATE — The Activate variable enables the broadcast function of the ComfortLink controls. If this variable is set to 0, this function is not used and holiday schedules and daylight savings compensation are not possible. Setting this variable to 1 allows the machine to broadcast and receive broadcasts on the network. The following information is broadcast: the time with compensation for daylight savings, date, and holiday flag. Ice Storage Operation — Chiller operation can be configured to make and store ice. The energy management module and an Ice Done Switch are required for operation in the Ice Mode. In this configuration, the machine can operate with up to three cooling set points: Cooling Set Point 1 (Cooling Setpoint 1, CSP.1) is used during the Occupied period; Cooling Set Point 2 (Cooling Setpoint 2, CSP.2) is used during the Unoccupied period when the ice build is complete (Ice Done Switch is closed); and Cooling Ice Set Point (Cooling 41 2000 1800 1600 Compressor Current 1400 1200 mA For 0% Demand Limit, DMZE 1000 800 600 mA Fo r 100% Demand Limit, DMMX 400 200 0 2 0 4 8 6 10 12 16 14 18 20 mA Signal a30-4832 Fig. 25 — 4 to 20 mA Demand Limit (Compressor Current) Typical configuration of the Alarm Routing variable is 11010000. This Alarm Routing status will transmit alarms to ComfortVIEW software, TeLink, BAClink, and DataLINK. To configure this option with the Touch Pilot display: Set this variable to 2 for stand-alone units that are not connected to a CCN. With this configuration, daylight saving time and holiday determination will be done without broadcasting through the bus. This variable can only be changed when using the Touch Pilot display, ComfortVIEW™ software, or Network Service Tool. This variable cannot be changed with the Navigator display. To configure this option with the Touch Pilot display: DISPLAY NAME Activate PATH LINE NO. Config BRODEFS 1 DISPLAY NAME Alarm Routing Control PATH Config Ctlt-ID LINE NO. 10 LINE NO. VALUE 1 Default = 00000000 ALARM EQUIPMENT PRIORITY — The ComfortVIEW device uses the equipment priority value when sorting alarms by level. The purpose of the equipment priority value is to determine the order in which to sort alarms that have the same level. A priority of 0 is the highest and would appear first when sorted. A priority of 7 would appear last when sorted. For example, if two chillers send out identical alarms, the chiller with the higher priority would be listed first. The default is 4. This variable can only be changed when using the Touch Pilot display, ComfortVIEW software, or Network Service Tool. This variable cannot be changed with the Navigator™ display. To configure this option with the Touch Pilot™ display: VALUE Range = 0 to 2 Default = 2 BROADCAST ACKNOWLEDGER — This configuration defines if the chiller will be used to acknowledge broadcast messages on the CCN bus. One broadcast acknowledger is required per bus, including secondary buses created by the use of a bridge. This variable can only be changed with the Touch Pilot display, ComfortVIEW software, or Network Service Tool. This variable cannot be changed with the Navigator display. To configure this option with the Touch Pilot display: DISPLAY NAME Broadcast acknowledger PATH Config ALARMDEF DISPLAY NAME Alarm Equipment Priority VALUE Yes PATH LINE NO. Config ALARMDEF 2 VALUE Range = 0 to 7 Default = 4 COMMUNICATION FAILURE RETRY TIME — This variable specifies the amount of time that will be allowed to elapse between alarm retries. Retries occur when an alarm is not acknowledged by a network alarm acknowledger, which may be either a ComfortVIEW software or TeLink. If acknowledgement is not received, the alarm will be re-transmitted after the number of minutes specified in this decision. This variable can only be changed with the Touch Pilot display, ComfortVIEW, or Network Service Tool. This variable cannot be changed with the Navigator display. To configure this option with the Touch Pilot display: Alarm Control ALARM ROUTING CONTROL — Alarms recorded on the chiller can be routed through the CCN. To configure this option, the ComfortLink control must be configured to determine which CCN elements will receive and process alarms. Input for the decision consists of eight digits, each of which can be set to either 0 or 1. Setting a digit to 1 specifies that alarms will be sent to the system element that corresponds to that digit. Setting all digits to 0 disables alarm processing. The factory default is 00000000. See Fig. 26. The default setting is is based on the assumption that the unit will not be connected to a network. If the network does not contain a ComfortVIEW, ComfortWORKS®, TeLink, DataLINK™, or BAClink module, enabling this feature will only add unnecessary activity to the CCN communication bus. This option can be modified by the Touch Pilot display. It cannot be modified with the Navigator display. DISPLAY NAME Comm Failure Retry Time 42 PATH LINE NO. Config ALARMDEF 3 VALUE Range = 1 to 240 minutes Default = 10 minutes RE-ALARM TIME — This variable specifies the amount of time that will be allowed to elapse between re-alarms. A realarm occurs when the conditions that caused the initial alarm continue to persist for the number of minutes specified in this decision. Re-alarming will continue to occur at the specified interval until the condition causing the alarm is corrected. This variable can only be changed with the Touch Pilot display, ComfortVIEW, or Network Service Tool. This variable cannot be changed with the Navigator display. To configure this option with the Touch Pilot display: DISPLAY NAME Realarm Time PATH LINE NO. Config ALARMDEF 4 Table 32 — Daylight Savings Time Configuration DISPLAY NAME PATH Config ALARMDEF Range = 1 to 254 minutes 255 = Re-Alarm Disabled Default = 30 minutes Daylight Saving Time Configuration — The 30XW chiller control contains software which can automatically correct for daylight saving time. This software is accessible from the Touch Pilot display, ComfortVIEW, or Network Service Tool. It is not accessible through the Navigator display. To enable this feature, Daylight Saving Select must be set to 1. The start of Daylight Saving must be configured by setting the Month, Day of Week, and Week of Month. The end for Daylight Saving must also be configured. To configure this option with the Touch Pilot display, see Table 32. DESCRIPTION Alarm Routing 0 0 1 Config BRODEFS 7 Config BRODEFS 8 Month Config BRODEFS 9 Day of Week (1=Monday) Config BRODEFS 10 Week of Month Config BRODEFS 11 Leaving Config BRODEFS 12 Month Config BRODEFS 13 Day of Week (1=Monday) Config BRODEFS 14 Week of Month Config BRODEFS 15 VALUE 1 or 2 Default = 2 Enable Default = Dsble Enter Starting Month for Daylight Saving Enter the Day of the Week Daylight Saving Starts Enter Week of the Month Daylight Saving Starts Enter Ending Month for Daylight Saving Enter the Day of the Week Daylight Saving ends Enter Week of the Month Daylight Saving ends Capacity Control Overrides — The following capacity control overrides (Active Capacity Override, CAP.S) will modify the normal operation routine. If any of the override conditions listed below are satisfied, the override will determine the capacity change instead of the normal control. Overrides are listed by priority order and are often linked to unit operating modes. See Table 33 for a list of overrides. See the Operating Modes section on page 54 for more information regarding operating modes. Override #1: Cooler Freeze Protection — This override attempts to avoid the freeze protection alarm. If the Leaving Water Temperature is less than Brine Freeze Set Point (Brine Freeze Setpoint, LOSP) + 2.0° F (1.1º C) then a stage of capacity is removed. NOTE: The freeze set point is 34 F (1.1 C) for fresh water systems (Cooler Fluid Type, FLUD=1). The freeze set point is Brine Freeze Set Point (Brine Freeze Setpoint, LOSP), for Medium Temperature Brine systems (Cooler Fluid Type, FLUD=2). VALUE Default = PRO_XAXQ 5 Config BRODEFS Daylight Saving Select Entering VALUE LINE NO. LINE NO. Activate ALARM SYSTEM NAME — This variable specifies the system element name that will appear in the alarms generated by the unit control. The name can be up to 8 alphanumeric characters in length. This variable can only be changed when using the Touch Pilot display, ComfortVIEW, or Network Service Tool. This variable cannot be changed with the Navigator display. To configure this option with the Touch Pilot display: DISPLAY NAME Alarm System Name PATH 0 STATUS 0 0 0 0 0 POINT ALRM_CNT ComfortView™, or ComfortWorks® TeLink Unused BacLink or DataLink™ Unused a30-4485 Fig. 26 — Alarm Routing Control 43 another capacity stage is added or removed. If a condition of a higher priority override occurs, the higher priority override will take precedence. Operating Mode 10 (MD10) will be in effect. Override #2: Circuit A Low Saturated Suction Temperature in Cooling Override #3: Circuit B Low Saturated Suction Temperature in Cooling These overrides attempt to avoid the low suction temperature alarms and are active only when the compressor is running beyond the fully unloaded level. The slide valve in the affected circuit will be decreased in position if the Saturated Suction Temperature is less than Brine Freeze Set Point (Brine Freeze Setpoint, LOSP) –18.0 F (–10 C) for 90 seconds, or the Saturated Suction Temperature is less than –4 F (–20 C). Override #5: Low Temperature Cooling and High Temperature Heating — This override decreases capacity when the difference between the Control Point (Control Point, CTPT) and the Leaving Water Temperature (Cooler Leaving Fluid, LWT) reaches a predetermined limit and the rate of change of the water is 0º F per minute or still decreasing. Override #6: Low Temperature Cooling and High Temperature Heating — This override decreases capacity (approximately 5% of circuit capacity) when the Entering Water Temperature (Cooler Entering Fluid, EWT) is less than the Control Point (Control Point, CTPT). Override #7: Ramp Loading — No capacity stage increase will be made if the unit is configured for ramp loading (Ramp Loading Select, RL.S=ENBL) and the difference between the Leaving Water Temperature and the Control Point is greater than 4º F (2.2º C) and the rate of change of the leaving water is greater than Cool Ramp Loading Rate (Cooling Ramp Loading, CRMP). Operating mode 5 (MD05) will be in effect. Override #8: Service Manual Test Override — This override mode indicates the unit has been placed into Service Test mode. The user can then use Service Test functions to test the unit. All safeties and higher priority overrides are monitored and acted upon. NOTE: The user cannot activate this override mode. Override # 9: Demand Limit — This override mode is active when a command to limit the capacity is received. If the current unit capacity is greater than the active capacity limit value, a stage is removed. If the current capacity is lower than the capacity limit value, the control will not add a stage that will result in the new capacity being greater then the capacity limit value. Operating mode 4 (MD04) will be in effect. Override #10: Cooler Interlock Override — This override prohibits compressor operation until the Cooler Interlock (Cooler Flow Switch, LOCK) is closed. Override #11: High Temperature Cooling and Low Temperature Heating — This override algorithm runs once when the unit is switched to ON. If the difference between the Leaving Water Temperature (Cooler Leaving Fluid, LWT) and the Control Point (Control Point, CTPT) exceeds a calculated value and the rate of change of the water temperature is greater than –0.1º F/min, a stage will be added. Override #12: High Temperature Cooling and Low Temperature Heating — This override runs only when Minimum Load Control is Enabled, (Hot Gas Bypass Select, HGBP) and is set to 1, 2 or 3. This override will add a stage of capacity if the next stage is Minimum Load Control, when the difference between the Leaving Water Temperature (Cooler Leaving Fluid, LWT) and the Control Point (Control Point, CTPT) exceeds a calculated value and the rate of change of the water temperature is greater than a fixed value. Override #13: Minimum On/Off and Off/On Time Delay — Whenever a capacity change has been made, the control will remain at this capacity stage for the next 90 seconds. During this time, no capacity control algorithm calculations will be made. If the capacity step is a compressor, an additional 90-second delay is added to the previous hold time (see Override #22). This override allows the system to stabilize before Table 33 — Capacity Control Overrides 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 44 CAPACITY CONTROL OVERRIDES Cooler Freeze Protection Circuit A Low Saturated Suction Temperature in Cooling Circuit B Low Saturated Suction Temperature in Cooling — Low Temperature cooling and High Temperature Heating (LWT) Low Temperature cooling and High Temperature Heating (EWT) Ramp Loading Service Manual Test Override Demand Limit Cooler Interlock Override High Temperature Cooling and Low Temperature Heating High Temperature Cooling and Low Temperature Heating (minimum load control in effect) Minimum On/Off and Off/On Time Delay Slow Change Override System Manager Capacity Control Circuit A High Pressure Override Circuit B High Pressure Override — Standby Mode — — Minimum On Time Delay Circuit A Low Saturated Suction Temperature in Cooling Circuit B Low Saturated Suction Temperature in Cooling — — — — — — — — — Circuit A Low Refrigerant Charge Circuit B Low Refrigerant Charge — — — — — Circuit A High Current Override Circuit B High Current Override — Circuit A High Suction Superheat at Part Load Circuit B High Suction Superheat at Part Load — — — — — — — Circuit A Delay for Unloading the Slide Valve Circuit B Delay for Unloading the Slide Valve — — — — Circuit A Low Oil Level Circuit B Low Oil Level — Circuit A High Motor Temperature Override Circuit B High Motor Temperature Override — — Circuit A High Discharge Gas Override Circuit B High Discharge Gas Override c. Outdoor air temperature is less than 32 F (0º C). d. Saturated suction temperature or saturated discharge temperature is less than the outdoor air temperature by more than 5.4º F (3.0º C). 3. All of these conditions must be true: a. The saturated suction temperature or saturated discharge temperature is less than leaving fluid temperature by more than 5.4º F (3.0º C). b. Saturated suction temperature or saturated discharge temperature is less than 41 F (5 C). c. Saturated suction temperature or saturated discharge temperature is less than the brine freeze point (Brine Freeze Setpoint, LOSP) by more than 6º F (3.3º C). NOTE: The freeze set point is 34 F (1.1 C) for fresh water systems (Brine Freeze Setpoint, FLUD=1). The freeze set point is brine freeze set point (Brine Freeze Setpoint, LOSP), for medium temperature brine systems (Cooler Fluid Type, FLUD=2). 4. All of these conditions must be true: a. The saturated suction temperature or saturated discharge temperature is less than leaving water temperature by more than 5.4º F (3.0º C). b. Saturated suction temperature or saturated discharge temperature is less than 41 F (5 C). c. Saturated suction temperature or saturated discharge temperature is less than the outdoor-air temperature by more than 9º F (5º C). If any of these conditions 1, 2, 3 or 4 are met, the appropriate operating mode, 21 (Circuit A) or 22 (Circuit B) will be in effect. Override #41: Circuit A High Current Override Override #42: Circuit B High Current Override — This override attempts to avoid an overcurrent failure. The algorithm is run every 4 seconds. If the compressor current is greater than 79% of must trip amps (MTA) but less than 85% MTA then the capacity will be held at current capacity. If the compressor current is greater than 85% MTA then capacity will be reduced by repositioning the slide valve until the current is less than 85% MTA (Must Trip Amps, MTA.X). Override #44: Circuit A High Suction Superheat at Part Load Override #45: Circuit B High Suction Superheat at Part Load — If the compressor of the circuit is on, the compressor current is no more than 30% of the MTA, main EXV is more than 90% open and the suction superheat is higher than the superheat control point for more than 5 minutes, then the circuit will be shut down. Override #53: Circuit A Delay for Unloading the Slide Valve Override #54: Circuit B Delay for Unloading the Slide Valve — This override prevents the compressor from re-starting with locked rotor failure after being shutdown due to an alarm or power cycle. The delay varies depending on the size of the compressor. Refer to Table 34 for compressor nominal capacities. A delay of 20 minutes will elapse for 182 and 204 ton compressors. The delay allows the slide valve of the compressor to move back to its fully unloaded position. The delay is adjusted according to the percent of the compressor running capacity before it is shut down. If the compressor is stopped normally, no delay will be applied. If the compressor is shut down by the locked rotor alarm, a full delay will be applied before the compressor is allowed to re-start. Override #14: Slow Change Override — This override prevents compressor stage changes when the leaving temperature is close to the control point and slowly moving towards it. Override #15: System Manager Capacity Control — If a Chillervisor module is controlling the unit and multiple chillers, the unit will increase capacity to attempt to load to the demand limited value. Override #16: Circuit A High Pressure Override Override #17: Circuit B High Pressure Override — This override attempts to avoid a high pressure failure. The algorithm is run every 4 seconds. If the Saturated Condensing Temperature for the circuit is above the High Pressure Threshold (High Pressure Threshold, HP.TH) then the position of slide valve will be unloaded. Override #19: Standby Mode — This override algorithm will not allow a compressor to run if the unit is in Standby mode, (Heat/Cool Status, HC.ST=2). Override #22: Minimum On Time Delay — In addition to Override #13 Minimum On/Off and Off/On Time Delay, for compressor capacity changes, an additional 90-second delay will be added to Override #13 delay. No compressor will be deenergized until 3 minutes have elapsed since the last compressor has been turned ON. When this override is active, the capacity control algorithm calculations will be performed, but no capacity reduction will be made until the timer has expired. A control with higher precedence will override the Minimum On Time Delay. Override #23: Circuit A Low Saturated Suction Temperature in Cooling Override #24: Circuit B Low Saturated Suction Temperature in Cooling — If the circuit is operating close to the operational limit of the compressor, the circuit capacity will remain at the same point or unload to raise the saturated suction temperature. This algorithm will be active if at least 1 compressor in the circuit is on and one of the following conditions is true: 1. Saturated Suction Temperature is less than the Brine Freeze Setpoint (Brine Freeze Setpoint, LOSP) –6º F (3.3º C). 2. Saturated Suction Temperature is less than the Brine Freeze Setpoint (Brine Freeze Setpoint, LOSP) and the circuit approach (Leaving Water Temperature – Saturated Suction Temperature) is greater than 15º F (8.3º C) and the Circuit Superheat (Discharge Gas Temperature – Saturated Discharge Temperature) is greater than 25º F (13.9º C). NOTE: The freeze set point is 34 F (1.1 C) for fresh water systems (Cooler Fluid Type, FLUD=1). The freeze set point is Brine Freeze Set Point (Brine Freeze Setpoint, LOSP), for Medium Temperature Brine systems (Cooler Fluid Type, FLUD=2). If any of these conditions are met, the appropriate operating mode, 21 (Circuit A) or 22 (Circuit B) will be in effect. Override #34: Circuit A Low Refrigerant Charge Override #35: Circuit B Low Refrigerant Charge — The capacity override attempts to protect the compressor from starting with no refrigerant in the circuit. This algorithm runs only when the circuit is not operational (compressors is OFF). There are several criteria that will enable this override: 1. The saturated suction temperature or saturated discharge temperature is less than –13 F (–25 C). 2. All of these conditions must be true: a. The saturated suction temperature or saturated discharge temperature is less than leaving fluid temperature by more than 5.4º F (3.0º C). b. Saturated suction temperature or saturated discharge temperature is less than 41 F (5 C). 45 and when the condenser leaving water temperature becomes greater than the head pressure set point. Maximum and minimum condenser valve position is configurable. The minimum condenser valve position is very important to avoid condenser freeze risks as condenser freeze protection is ensured by the condenser pump. To configure this option with the Touch Pilot™ display: Table 34 — 30XW Compressor Nominal Capacity 30XW UNIT SIZE 150 175 200 Compressor Nominal Capacity (tons) Circuit A 182 182 204 Circuit B — — — 325 350 400 182 182 182 182 204 204 Override #59: Circuit A Low Oil Level Override #60: Circuit B Low Oil Level — This override is only effective when the circuit is not running. The override will prevent the circuit from starting up with a low oil level. If this override occurs three times, the low oil level alarm will be tripped. Override #62: Circuit A High Motor Temperature Override Override #63: Circuit B High Motor Temperature Override — This override prevents the compressor motor temperature from rising above the high temperature limit, but still allows the chiller to run close to the high temperature limit by unloading the compressor. If the motor temperature is greater than 214 F (101.1 C), the compressor will not load. This override will remain active until the temperature drops below 214 F (101.1 C). If the motor temperature is greater than 225 F (107.2 C) for 60 seconds, the circuit capacity will decrease by one stage. If the motor temperature is greater than 228 F (108.9), the circuit capacity will decrease by one stage immediately. Override #66: Circuit A High Discharge Gas Override Override #67: Circuit B High Discharge Gas Override — When the temperature is above the limit minus 2° F (1.1° C) increase in capacity will not be allowed. This override will remain active until the discharge gas temperature drops below the limit by –3° F (–1.7° C). DISPLAY NAME Condenser Water Val Sel Service FACTORY 13 Water Val Condensing Stp Setpoint 38 Service SERVICE1 19 Service SERVICE1 20 Service SERVICE1 6 Service SERVICE1 7 Service SERVICE1 8 Recl Valve Min Position Recl Valve Max Position Prop PID Gain Varifan Int PID Gain Varifan Deri PID Gain Varifan PATH LINE NO. VALUE YES Range: 80 to120 F (26.7 to 48.9 C) Default: 86 F (30 C) Range: 0 to 50% Default: 20% Range: 20 to 100% Default: 100% Range: -20 to 20 Default: 2.0 Range: -5.0 to 5.0 Default: 0.2 Range: -20 to 20 Default: 0.4 To configure this option with the Navigator™ display: ITEM ITEM EXPANSION Condenser Valve CON.V Select Configuration UNIT YES W.SCT Water Val Cond Stp Setpoint MISC Reclaim Water Valve Min HR.MA Reclaim Water Valve Max Varifan Proportion HD.PG Gain Derivative HD.DG Varifan Gain HR.MI Head Pressure Control — The Main Base Board (MBB) uses the saturated condensing temperature input from the discharge pressure transducer to control the head pressure control signal. Head pressure control is maintained through a calculated set point which is automatically adjusted based on actual saturated condensing and saturated suction temperatures so that the compressor(s) is (are) always operating within the manufacturer’s specified envelope. The control will automatically reduce the unit capacity as the saturated condensing temperature approaches an upper limit. See capacity overrides #16-18. The control will indicate through an operating mode that high ambient unloading is in effect. If the saturated condensing temperature in a circuit exceeds the calculated maximum, the circuit will be stopped. For these reasons, there are no head pressure control methods or set points to enter. The control will modulate the 0 to 10v head pressure control output signal when condensing temperature is below the minimum head pressure requirement for the compressor. See Table 34 for compressor nominal capacity. LOW CONDENSER FLUID TEMPERATURE HEAD PRESSURE CONTROL OPTION — Units will start and operate down to 65 F (18.3 C) entering condenser water temperature as standard. Operation with entering condenser water temperatures below 65 F (18.3 C) requires a field supplied and installed condenser fluid control valve. Sequence of Operation — Valve position is controlled through a 0 to 10 vdc signal provided by the MLV/COND board, channel 9, to maintain the head pressure set point. Unit sizes 325-400 use a common condenser so the MBB uses the highest saturated condensing temperature of either circuit. As a safety feature, if the circuit is on and if the saturated condensing temperature reaches the condensing set point +10° F, the valve is opened to its maximum position to avoid a high pressure alarm. The water valve is fully closed when the circuit is OFF on unit sizes 150-200 and if both circuits are off on unit sizes 325-400. If the unit is configured as a heat machine, the valve will be maintained fully open when the unit operates in heating mode HD.IG Varifan Integral Gain PATH Configuration SERV Configuration SERV Configuration SERV Configuration SERV Configuration SERV VALUE Range: 80 to140 F (26.7 to 60 C) Default: 86 F (30 C) Range: 0 to 50% Default: 20% Range: 20 to 100% Default: 100% Range: –10 to 10 Default: 2.0 Range: –10 to 10 Default: 0.4 Range: –10 to 10 Default: 0.2 NOTE: Operation of the head pressure control valve can be verified by entering Quick Test. From the Navigator display, go to Service Test\QUIC\FAN.A. From the Touch Pilot display, go to MAIN MENU\Status\QCK_TST1\Q_VFANA. PRE-START-UP IMPORTANT: Complete the Start-Up Checklist for 30XW Liquid Chillers at the end of this publication. The checklist assures proper start-up of a unit, and provides a record of unit condition, application requirements, system information, and operation at initial start-up. Do not attempt to start the chiller until the following checks have been completed. System Check 1. Check to ensure the unit is level per the installation instructions. 2. Electrical power source must agree with unit nameplate. 3. Check that auxiliary components, such as the chilled fluid and condenser fluid circulating pumps, air-handling equipment, or any other equipment to which the chiller supplies liquid are operational. Consult manufacturer's instructions. If the unit has field-installed accessories, be sure all are properly installed and wired correctly. Refer to unit wiring diagrams. 4. Open compressor suction service valves (if equipped). 5. Open discharge, liquid line, oil line, and economizer (if equipped) service valves. 46 6. Fill the chiller fluid circuit with clean water (with recommended inhibitor added) or other non-corrosive fluid to be cooled. Bleed all air out of high points of system. If unit is exposed to temperatures below 32 F (0° C), sufficient inhibited propylene glycol or other suitable corrosion inhibited antifreeze should be added to the chiller water and condenser water circuit to prevent possible freeze-up. The chilled water loop must be cleaned before the unit is connected. To set the maintenance time for cleaning and inspecting loop strainers, go to Water Filter Ctrl (days), W.FIL. Values for this item are counted as days. Refer to the system pump package literature for specific internal inspection/cleaning requirements. 7. Check tightness of all electrical connections. 8. Verify power supply phase sequence. The phase sequence should be A-B-C for proper compressor rotation. Table 35 — Temperature Limits for Standard Units TEMPERATURE Maximum Condenser EWT Minimum Condenser EWT Maximum Condenser LWT* Maximum Cooler EWT† Maximum Cooler LWT Minimum Cooler LWT** F 110 65 118 70 60 40 C 43.3 18.3 47.8 21.1 15.6 4.4 LEGEND EWT — Entering Fluid (Water) Temperature LWT — Leaving Fluid (Water) Temperature *Temperature limit for high condensing/heat reclaim option units are 140 F (60 C). †For sustained operation, EWT should not exceed 85 F (29.4 C). **Unit requires brine modification for operation below this temperature. VOLTAGE Main Power Supply — Minimum and maximum acceptable supply voltages are listed in the Installation Instructions. Unbalanced 3-Phase Supply Voltage — Never operate a motor where a phase imbalance between phases is greater than 2%. To determine percent voltage imbalance: START-UP CAUTION Do not manually operate contactors. Serious damage to the machine may result. Actual Start-Up — Actual start-up should be done only % Voltage Imbalance = 100 x under supervision of a qualified refrigeration technician. 1. Be sure all discharge, oil, and suction valves (if equipped) and liquid line service valves are open. 2. Using the unit control, set leaving-fluid set point (Cooling Setpoint 1, CSP.1). No cooling range adjustment is necessary. 3. If optional control functions or accessories are being used, the unit must be properly configured. Refer to Configuration Options section for details. 4. Start the chilled fluid and condenser pumps, if unit is not configured for pump control. (Cooler Pumps Sequence, PUMP=0; Condenser Pump Sequence, HPUM = No) 5. Complete the Start-Up Checklist to verify all components are operating properly. 6. Check the cooler flow switch for proper operation. Ensure that the flow switch input indicates closed when the pump is on and open when the pump is off. 7. Turn Enable/Off/Remote contact switch to Enable position. 8. Allow unit to operate and confirm that everything is functioning properly. Check to see that leaving fluid temperature agrees with leaving set point Control Point (Control Point, CTPT). max voltage deviation from avg voltage average voltage The maximum voltage deviation is the largest difference between a voltage measurement across 2 legs and the average across all 3 legs. Example: Supply voltage is 240-3-60. AB = 243v BC = 236v AC = 238v 1. Determine average voltage: Average voltage = = = 243+236+238 3 717 3 239 2. Determine maximum deviation from average voltage: (AB) 243 – 239 = 4 v (BC) 239 – 236 = 3 v (AC) 239 – 238 = 1 v Maximum deviation is 4 v. 3. Determine percent voltage imbalance: Operating Limitations TEMPERATURES — Unit operating temperature limits are listed in Table 35. Low Condenser Water Temperature Operation — For condenser entering water temperatures between 33 F (0.6 C) and 65 F (18.3 F), field installed accessory head pressure control valve is required. Contact your Carrier representative for details. % Voltage Imbalance = 100 x 4 239 = 1.7% This voltage imbalance is satisfactory as it is below the maximum allowable of 2%. CAUTION IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact the local electric utility company immediately. Do not operate unit until imbalance condition is corrected. Brine duty application (below 40 F [4.4 C] LCWT) for chiller normally requires factory modification. Contact a Carrier Representative for details regarding specific applications. Operation below 40 F (4.4 C) LCWT without modification can result in compressor failure. MINIMUM FLUID LOOP VOLUME — To obtain proper temperature control, loop fluid volume must be at least 3 gallons per ton (3.25 L per kW) of chiller nominal capacity for air conditioning and at least 6 gallons per ton (6.5 L per kW) for 47 process applications. Refer to application information in Product Data literature for details. FLOW RATE REQUIREMENTS — Standard chillers should be applied with nominal flow rates within those listed in the Evaporator and Condenser Flow Rates table. Higher or lower flow rates are permissible to obtain lower or higher temperature rises. Minimum flow rates must be exceeded to assure turbulent flow and proper heat transfer in the cooler. See Table 36. See Fig. 27-37 for cooler pressure drop curves. CAUTION Operation below minimum flow rate could generate alarms, which could result in damage to the cooler. Consult application data section in the Product Data literature and job design requirements to determine flow rate requirements for a particular installation. Table 36 — Evaporator and Condenser Flow Rates 30XW UNIT 150 175 200 325 350 400 Two pass One pass Three pass Two pass One pass Three pass Two pass One pass Three pass Two pass One pass Three pass Two pass One pass Three pass Two pass One pass Three pass EVAPORATOR Leaving Fluid/Entering Fluid Minimum Maximum 40 F (4.4 C)/ 60 F (15.6 C)/ 45 F (7.2 C) 70 F (21.1 C) Minimum Maximum Flow Rate Flow Rate GPM L/s GPM L/s 200 12.6 720 45.4 384 24.2 1520 95.9 120 7.6 480 30.3 213 13.4 765 48.3 408 25.7 1615 101.9 128 8.0 510 32.2 241 15.2 869 54.8 463 29.2 1834 115.7 145 9.1 579 36.5 403 25.4 1149 91.4 773 48.8 3059 193.0 242 15.2 966 60.9 429 27.0 1544 97.4 823 51.9 3259 205.6 257 16.2 1029 64.9 481 30.4 1733 109.3 924 58.3 3658 230.8 289 18.2 1155 72.9 CONDENSER Leaving Fluid/Entering Fluid Minimum Maximum* 70 F (21.1 C)/ 118 F (47.8 C)/ 65 F (18.3 C) 110 F (43.3 C) Minimum Maximum Flow Rate Flow Rate GPM L/s GPM L/s 240 15.1 960 60.6 480 30.3 1600 100.9 — — — — 255 16.1 1020 64.4 510 32.2 1700 107.3 — — — — 290 18.3 1158 731.0 579 36.5 1930 121.8 — — — — 483 30.5 1932 121.9 966 60.9 3220 203.2 — — — — 515 32.5 2058 129.8 1029 64.9 3430 216.4 — — — — 578 36.4 2310 145.7 1155 72.9 3850 242.9 — — — — NOMINAL Evaporator Condenser Nominal Flow Rate GPM L/s 384 24.2 384 24.2 384 24.2 408 25.7 408 25.7 408 25.7 463 29.2 463 29.2 463 29.2 773 48.8 773 48.8 773 48.8 823 51.9 823 51.9 823 51.9 924 58.3 924 58.3 924 58.3 Nominal Flow Rate GPM L/s 480 30.3 480 30.3 — — 510 32.2 510 32.2 — — 579 36.5 579 36.5 — — 966 60.9 966 60.9 — — 1029 64.9 1029 64.9 — — 1155 72.9 1155 72.9 — — *Maximum condenser fluid temperature shown for standard condensing option. High condensing or heat machine option may have leaving fluid temperatures up to 140 F (60 C) and entering up to 128 F (53.3 C). (kPa) ft wg (119.4) 40.00 (104.4) 35.00 3 pass 1 pass Pressure Drop (89.5) 30.00 2 pass (74.6) 25.00 (59.7) 20.00 (44.8) 15.00 (29.8) 10.00 (14.9) 5.00 (0) 0.00 0 (0) 500 (31.5) 1000 (63.1) 1500 (94.6) 2000 gpm (126.2) (L/s) Evaporator Flow Rate NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the entire range of evaporator water flow rates represented. Fig. 27 — 30XW150-200 Evaporator Marine Waterbox 48 a30-4833 (kPa) ft wg (119.4) 40.00 3 pass (104.4) 35.00 1 pass Pressure Drop 2 pass (89.5) 30.00 (74.6) 25.00 (59.7) 20.00 (44.8) 15.00 (29.8) 10.00 (14.9) 5.00 (0) 0.00 0 (0) 500 (31.5) 1000 1500 2000 (63.1) (94.6) (126.2) Evaporator Flow Rate 2500 (157.7) 3000 gpm (189.3) (L/s) NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the entire range of evaporator water flow rates represented. A30-4691 Fig. 28 — 30XW325-400 Evaporator Marine Waterbox (kPa) ft wg (119.4) 40.00 3 pass 2 pass (104.4) 35.00 Pressure Drop 1 pass (89.5) 30.00 (74.6) 25.00 (59.7) 20.00 (44.8) 15.00 (29.8) 10.00 (14.9) 5.00 (0) 0.00 0 (0) LEGEND NIH — Nozzle-In-Head 500 (31.5) 1000 (63.1) 1500 (94.6) 2000 gpm (126.2) (L/s) Evaporator Flow Rate NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the entire range of evaporator water flow rates represented. Fig. 29 — 30XW150-200 Evaporator NIH Flange and NIH Victaulic 49 A30-4834 (kPa) ft wg (119.4) 40.00 Pressure Drop 1 pass 3 pass (104.4) 35.00 2 pass (89.5) 30.00 (74.6) 25.00 (59.7) 20.00 (44.8) 15.00 (29.8) 10.00 (14.9) 5.00 (0) 0.00 0 (0) 500 (31.5) LEGEND NIH — Nozzle-In-Head 1000 1500 (63.1) (94.6) Evaporator Flow Rate 2000 gpm (126.2) (L/s) NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the entire range of evaporator water flow rates represented. A30-4692 Fig. 30 — 30XW325-400 Evaporator NIH Flange (kPa) ft wg (119.4) 40.00 3 pass (104.4) 35.00 Pressure Drop 2 pass 1 pass (89.5) 30.00 (74.6) 25.00 (59.7) 20.00 (44.8) 15.00 (29.8) 10.00 (14.9) 5.00 (0) 0.00 0 (0) LEGEND NIH — Nozzle-In-Head 500 (31.5) 1000 1500 2000 (63.1) (94.6) (126.2) Evaporator Flow Rate 2500 (157.7) 3000 gpm (189.3) (L/s) A30-4693 NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the entire range of evaporator water flow rates represented. Fig. 31 — 30XW325-400 Evaporator NIH Victaulic 50 (kPa) ft wg (119.4) 40.00 (104.4) 35.00 2 pass Pressure Drop (89.5) 30.00 (74.6) 25.00 1 pass (59.7) 20.00 (44.8) 15.00 (29.8) 10.00 (14.9) 5.00 (0) 0.00 0 (0) 500 (31.5) 1000 1500 (63.1) (94.6) Condenser Flow Rate 2000 (126.2) gpm (L/s) NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the entire range of condenser water flow rates represented. Fig. 32 — 30XW150-200 Condenser Marine Waterbox A30-4835 (kPa) ft wg (119.4) 40.00 (104.4) 35.00 1 pass Pressure Drop 2 pass (89.5) 30.00 (74.6) 25.00 (59.7) 20.00 (44.8) 15.00 (29.8) 10.00 (14.9) 5.00 (0) 0.00 0 (0) 500 (31.5) 1000 (63.1) 1500 (94.6) 2000 (126.2) 2500 (157.7) 3000 (189.3) 3500 gpm (220.8) (L/s) Condenser Flow Rate NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the entire range of condenser water flow rates represented. A30-4694 Fig. 33 — 30XW325-400 Condenser Marine Waterbox 51 (kPa) ft wg (119.4) 40.00 (104.4) 35.00 2 pass Pressure Drop (89.5) 30.00 1 pass (74.6) 25.00 (59.7) 20.00 (44.8) 15.00 (29.8) 10.00 (14.9) 5.00 (0) 0.00 0 (0) 500 (31.5) 1000 (63.1) 1500 (94.6) 2000 (126.2) gpm (L/s) Condenser Flow Rate LEGEND NIH — Nozzle-In-Head NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the entire range of evaporator water flow rates represented. A30-4836 Fig. 34 — 30XW150-200 Condenser NIH Flange (kPa) ft wg (119.4) 40.00 Pressure Drop (104.4) 35.00 2 pass 1 pass (89.5) 30.00 (74.6) 25.00 (59.7) 20.00 (44.8) 15.00 (29.8) 10.00 (14.9) 5.00 (0) 0.00 0 (0) 500 (31.5) 1000 (63.1) 1500 (94.6) 2000 (126.2) 2500 gpm (157.7) (L/s) Condenser Flow Rate LEGEND NIH — Nozzle-In-Head A30-4695 NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the entire range of evaporator water flow rates represented. Fig. 35 — 30XW325-400 Condenser NIH Flange 52 (kPa) ft wg (119.4) 40.00 (104.4) 35.00 2 pass Pressure Drop (89.5) 30.00 (74.6) 25.00 (59.7) 20.00 (44.8) 15.00 (29.8) 10.00 (14.9) 5.00 (0) 0.00 0 (0) 500 (31.5) 1000 (63.1) 1500 (94.6) 2000 (126.2) gpm (L/s) Condenser Flow Rate LEGEND NIH — Nozzle-In-Head NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the entire range of evaporator water flow rates represented. Fig. 36 — 30XW150-200 Condenser NIH Victaulic A30-4837 (kPa) ft wg (119.4) 40.00 (104.4) 35.00 Pressure Drop 2 pass (89.5) 30.00 (74.6) 25.00 (59.7) 20.00 (44.8) 15.00 (29.8) 10.00 (14.9) 5.00 (0) 0.00 0 (0) 500 (31.5) 1000 (63.1) 1500 (94.6) 2000 (126.2) 2500 (157.7) 3000 (189.3) 3500 gpm (220.8) (L/s) Condenser Flow Rate LEGEND NIH — Nozzle-In-Head A30-4696 NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the entire range of evaporator water flow rates represented. Fig. 37 — 30XW325-400 Condenser NIH Victaulic 53 calculation, and will determine which chiller, the lead or lag, will increase or decrease capacity. When the load reduces, the lag chiller will be the first chiller to unload. To accomplish this, the lead chiller set point is decreased by 4° F (2.2° C) until the lag chiller unloads. PUMP OPERATION — For parallel chiller pump operation, the lead chiller’s water pump will be started. The lag chiller’s water pump will be maintained off if Lag Unit Pump Control, LAGP=0. The internal algorithm of lead chiller will control capacity of the lead chiller. For series chiller operation, the pump is always controlled by the master chiller. OPERATION Sequence of Operation — With a command to start the chiller, the cooler and condenser pumps will start. After verifying water flow, the control will monitor the entering and leaving water temperatures. If the need for mechanical cooling is determined, the control decides which circuit and compressor to start. The control will start the required compressor completely unloaded. The control will continue to load this circuit by moving the slide valve to satisfy cooling requirements. Once fully loaded, the control will start an additional circuit to satisfy the load as required. Shutdown of each circuit under normal conditions occurs in the opposite sequence to loading. Once the circuit is fully unloaded the compressor is shut off and the EXV will close completely. Operating Modes — Operating modes are override modes that affect normal operation of the equipment. More than one operating mode can be in effect at the same time. Some operating modes have corresponding capacity control overrides in the Capacity Control Overrides section on page 43. For the Touch Pilot display, the status of the operating modes can be found in the MODES submenu, which is under the STATUS menu. Each operating mode and its status (Yes = active, No = inactive) is listed. For the Navigator display, the status of the operating modes can be found in the MODE submenu under the OPERATING MODES menu. The 6 top priority operating modes are displayed in MD01 through MD06. To view the modes with the Navigator display: With a command to start the chiller, the master chiller determines which chiller will become the lead chiller based on the configuration of Lead Lag Select, LLBL and Lead/Lag Balance Data, LLBD. The lead chiller is always started first and the lag chiller is held at zero percent capacity by the master chiller forcing the lag demand limit value to 0%. If Lead Pulldown Time (Lead Pulldown Time, LPUL) has been configured, the lead chiller will continue to operate alone for that specified time. After the Lead Pulldown Time timer has elapsed and when the lead chiller is fully loaded, either all available compression is on or at the master demand limit value, then the lag start timer (Lag Start Timer, LLDY) is initiated. When the pulldown timer and lag start timer has elapsed and the Combined Leaving Chilled Water Temperature is more than 3° F (1.7° C) above the set point, then the lag chiller is started. If the lag chiller’s water pump was not started when the machines went into occupied mode, the lag chiller water pump will be started. The lag chiller will start with the master chiller forcing the lag chiller demand limit value (LAG_LIM) to the master’s demand limit value. If lead/lag capacity balance is selected, once the lag chiller has started, the master shall try to keep the difference in capacity between lead and lag less than 20%. The master shall then be responsible for water loop capacity Dual Chiller Sequence of Operation — ITEM MD01 MD02 MD03 MD04 MD05 MD06 ITEM EXPANSION First Active Mode Second Active Mode Third Active Mode Fourth Active Mode Fifth Active Mode Sixth Active Mode PATH Operating modes MODE Operating modes MODE Operating modes MODE Operating modes MODE Operating modes MODE Operating modes MODE VALUE 0-32 0-32 0-32 0-32 0-32 0-32 See Table 37 for a list of operating modes. Table 37 — 30XW Operating Modes NAVIGATOR OPERATING MODE NUMBER 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 27 28 30 31 NAVIGATOR EXPANSION Startup Delay in Effect Second Setpoint in Use Reset in Effect Demand Limit Active Ramp Loading Active Cooler Heater Active Cooler Pumps Rotation Pump Periodic Start Night Low Noise Active System Manager Active Mast Slave Ctrl Active Auto Changeover Active Free Cooling Active Reclaim Active Electric Heat Active Heating Low EWT Lockout Condenser Pumps Rotation Ice Mode in Effect Defrost Active on Cir A Defrost Active on Cir B Low Suction Circuit A Low Suction Circuit B High DGT Circuit A High DGT Circuit B High Pres Override Cir A High Pres Override Cir B Low Superheat Circuit A Low Superheat Circuit B TOUCH PILOT DISCRIPTION Startup Delay in Effect Second Setpoint in Use Reset in Effect Demand Limit Active Ramp Loading Active Cooler Heater Active Cooler Pumps Rotation Pump Periodic Start Night Low Noise Active System Manager Active Mast Slave Active Auto Changeover Active Free Cooling Active Reclaim Active Electric Heat Active Heating Low EWT Lockout Condenser Pumps Rotation Ice Mode in Effect Defrost Active on Cir A Defrost Active on Cir B Low Suction Circuit A Low Suction Circuit B High DGT Circuit A High DGT Circuit B High Pres Override Cir A High Pres Override Cir B Low Superheat Circuit A Low Superheat Circuit B 54 TOUCH PILOT LINE NUMBER 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 28 29 31 32 TOUCH PILOT VALUE Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No 3, 5 of the month). The mode will terminate when the pump shuts down. SYSTEM MANAGER ACTIVE — This mode is checked when the unit is ON or OFF. This mode is active if a System Manager such as Building Supervisor, Chillervisor System Manager, or another CCN device is controlling the machine. When this mode is active, the machine will respond to the specific commands received from the System Manager. The mode will be terminated if the System Manager control is released. MASTER SLAVE CONTROL ACTIVE — This mode is checked for if the machine is ON. This mode is active if Master Slave Control has been enabled. This occurs when two machines are programmed, one as the master (Master/Slave Select, MSSL=1 [Master]) and the other as a slave (Master/ Slave Select, MSSL=2 [Slave]). Both the master and slave machines will respond to the capacity control commands issued by the master controller. This may include control point changes and demand limit commands. This mode will terminate when Master Slave Control has been disabled. AUTO CHANGEOVER ACTIVE — This mode is not supported. FREE COOLING ACTIVE — This mode is not supported. RECLAIM ACTIVE — This mode is not supported. ELECTRIC HEAT ACTIVE — This mode is not supported. HEATING LOW EWT LOCKOUT — This mode is not supported. CONDENSER PUMPS ROTATION — This mode is checked for whether the unit is ON or OFF. The mode is active when the condenser pump sequence (Condenser Pump Sequence, HPUM = Yes) and the pump rotation delta timer (Pump Auto Rotation Delay, ROT.P) have expired. ICE MODE IN EFFECT — This mode is checked for when the unit is ON. This mode is active when Ice Setpoint (Cooling Ice Setpoint, CSP.3) is in use. While in this mode, the Active Setpoint (Current Setpoint, SETP) will show the Cooling Ice Setpoint, CSP.3 value and the unit will operate to the Ice Setpoint (CSP.3). This mode will terminate when the Ice Setpoint (CSP.3) is no longer in use. DEFROST ACTIVE ON CIR A — This mode is not supported. DEFROST ACTIVE ON CIR B — This mode is not supported. LOW SUCTION CIRCUIT A LOW SUCTION CIRCUIT B These modes are checked when the circuit is ON. The appropriate circuit mode will be active if one of the following conditions is true: 1. If the circuit’s saturated suction temperature (SST) is more than 6° F (3.3° C) less than the freeze point and both the cooler approach (Leaving Water Temperature – SST) and superheat (Suction Gas Temperature – SST) are greater than 15° F (8.3° C). 2. If the circuit is ON and the circuit’s SST is more than 18º F (10.0º C) below the freeze point for more than 90 seconds. 3. If the circuit’s saturated suction temperature is more than 6° F (3.3° C) below the freeze point for more than 3 minutes. For a fresh water system (Cooler Fluid Type, FLUD =1), the freeze point is 34° F (1.1° C). For medium temperature brine systems, (Cooler Fluid Type, FLUD=2), the freeze point is Brine Freeze Set Point (Brine Freeze Setpoint, LOSP). For criterion 1, no additional capacity will be added. For criteria 2 and 3 capacity will be decreased on the circuit. The mode will terminate when the circuit’s SST is greater than the freeze point minus 6° F (3.3° C) or the circuit has alarmed. STARTUP DELAY IN EFFECT — This mode is checked for when the unit is started. This mode is active when the Minutes Off Time (Unit Off to On Delay, DELY) timer is active. The unit will not start until the timer has expired. The mode will terminate when the timer expires. SECOND SETPOINT IN USE — This mode is checked for when the unit is ON. The mode is active when Cooling Setpoint 2 (Cooling Setpoint 2, CSP.2) or Ice Setpoint (Cooling Ice Setpoint, CSP.3) is in use. While in this mode, the Active Setpoint (Current Setpoint, SETP) will show the CSP.2 or CSP.3 value. While in this mode, the unit will operate to the Cooling Setpoint 2 (CSP.2) or Ice Setpoint (CSP.3). The mode will terminate when the Cooling Setpoint 2 (CSP.2) or Ice Setpoint (CSP.3) is no longer in use. RESET IN EFFECT — This mode is checked for when the unit is ON. The mode will be active when Temperature Reset (Cooling Reset Select, CRST) is enabled either by CRST=1 (Outside Air Temperature), CRST=2 (Return Water), CRST=3 (4-20 mA Input), or CRST=4 (Space Temperature) and reset is active. While in this mode, the Active Setpoint (Current Setpoint, SETP) will be modified according to the programmed information and will be displayed as the Control Point (Control Point, CTPT). The mode will terminate when the Temperature Reset is not modifying the active leaving water set point, causing SETP to be the same as CTPT. DEMAND LIMIT ACTIVE — This mode is checked for when the unit is ON. The mode is active when Demand Limit (Demand Limit Type Select, DMDC) is enabled either by DMDC=1 (Switch), DMDC=2 (4-20 mA Input), or the Night Time Low Sound Capacity Limit (Capacity Limit, LS.LT). The Active Demand Limit Value (Active Demand Limit Val, LIM) will display the current demand limit according to the programmed information and the unit’s capacity will be reduced to the amount shown or lower. The mode will terminate when the Demand Limit command has been removed. RAMP LOADING ACTIVE — This mode is checked for when the unit is ON. The mode is active when Ramp Loading (Ramp Loading Select, RL.S) is enabled and the following conditions are met: 1. The leaving water temperature is more than 4° F (2.2° C) from the Control Point (Control Point, CTPT), and 2. The rate of change of the leaving water temperature is greater than the Cool Ramp Loading (Cooling Ramp Loading, CRMP). The control will limit the percent capacity increase until one of the two conditions above are no longer met, then the mode will terminate. COOLER PUMPS ROTATION — This mode is checked for whether the unit is ON or OFF. The mode is active when the Cooler Pump Sequence (Cooler Pump Run Status, PUMP=2) (2 Pumps Automatic Changeover) and the Pump Rotation Delta Timer (Pump Auto Rotation Delay, ROT.P) have expired. The control will switch the operation of the pumps. The lead pump will operate normally. The lag pump will be started, becoming the lead, and then the original lead pump will be shut down. This mode will terminate when the pump operation has been completed. PUMP PERIODIC START — This mode is active when the cooler pump is started due to the Periodic Pump Start configuration (Pump Sticking Protection, PM.PS=YES). If the pump has not run that day, a pump will be started and will run for 2 seconds at 2:00 PM. If the machine is equipped with dual pumps, Pump no. 1 will run on even days (such as day 2, 4, 6 of the month). Pump no. 2 will run on odd days (such as day 1, 55 Compressor Suction Gas Temperature — On all sizes, this thermistor is factory-installed in a well located on the compressor of each circuit. There is one thermistor for each circuit. Compressor Discharge Gas Temperature — On all sizes, this thermistor is factory-installed in a well located in the discharge end of the compressor for the circuit. There is one thermistor for each circuit. Economizer Temperature (sizes 175,200,350,400 only) — On all sizes, this thermistor is factory-installed in a friction fit well located in the economizer line for the circuit. There is one thermistor for each circuit. Compressor Motor Temperature — On all sizes, this thermistor is embedded in the motor windings. There are two thermistors in each compressor. One spare is provided. Remote Space Temperature — This sensor (part no. 33ZCT55SPT) is a field-installed accessory mounted in the indoor space and is used for water temperature reset. The sensor should be installed as a wall-mounted thermostat would be (in the conditioned space where it will not be subjected to either a cooling or heating source or direct exposure to sunlight, and 4 to 5 ft above the floor). Space temperature sensor wires are to be connected to terminals in the unit main control box. The space temperature sensor includes a terminal block (SEN) and a RJ11 female connector. The RJ11 connector is used to access the Carrier Comfort Network® (CCN) system at the sensor. See Fig. 39 and 40. To connect the space temperature sensor (see Fig. 41): 1. Using a 20 AWG twisted pair conductor cable rated for the application, connect one wire of the twisted pair to one SEN terminal and connect the other wire to the other SEN terminal located under the cover of the space temperature sensor. 2. Connect the other ends of the wires to terminals 7 and 8 on TB6 located in the unit control box. Units on the CCN can be monitored from the space at the sensor through the RJ11 connector, if desired. To wire the RJ11 connector into the CCN: 1. Cut the CCN wire and strip ends of the red (+), white (ground), and black (–) conductors. (If another wire color scheme is used, strip ends of appropriate wires.) 2. Insert and secure the red (+) wire to terminal 5 of the space temperature sensor terminal block. 3. Insert and secure the white (ground) wire to terminal 4 of the space temperature sensor. 4. Insert and secure the black (–) wire to terminal 2 of the space temperature sensor. If this condition is encountered, see Possible Causes for Alarms 56 and 57 on page 75. HIGH DGT CIRCUIT A HIGH DGT CIRCUIT B — The capacity of the affected circuit may be increased to reduce circuit discharge gas temperature. HIGH PRES OVERRIDE CIR A HIGH PRES OVERRIDE CIR B — This mode is checked for when the circuit is ON. The appropriate circuit mode will be active if the discharge pressure for the circuit, Discharge Pressure Circuit A (Discharge Pressure, DP.A), Discharge Pressure Circuit B (Discharge Pressure, DP.B), or Discharge Pressure Circuit C (Discharge Pressure, DP.C), is greater than the High Pressure Threshold (High Pressure Threshold, HP.TH). The capacity of the affected circuit will be reduced. Two minutes following the capacity reduction, the circuit’s saturated condensing temperature (SCTt+2) is calculated and stored. The affected circuit will not be allowed to add capacity for at least 5 minutes following the capacity reduction. If after 5 minutes, the circuit’s saturated condensing temperature is less than SCTt+2 –3° F (1.7° C), and then if required, percent capacity will be added. If additional capacity is required, the control will look for other circuits to add capacity. This mode will terminate once the circuit’s saturated condensing temperature is less than SCTt+2 –3° F (1.7° C). If this condition is encountered, see Possible Causes for Alarm A1.03. on page 81. LOW SUPERHEAT CIRCUIT A LOW SUPERHEAT CIRCUIT B — This mode is checked for when the circuit is ON. The appropriate circuit mode will be active if the circuit’s superheat (discharge gas temperature — SCT) is less than 18° F (10° C). No additional capacity will be added until the circuit’s superheat is greater than 18° F (10° C). The control will look for other circuits to add capacity if additional steps of capacity are required. This mode will terminate once the affected circuit’s superheat is greater than 18° F (10° C). If this condition is encountered, see Possible Causes for Alarms P.11 and P.12 on page 77. Sensors — The electronic control uses up to 13 thermistors to sense temperatures and up to 8 transducers to sense pressure for controlling chiller operation. These sensors are outlined below. See Fig. 38 for thermistor and transducer locations. THERMISTORS (Tables 38-39B) — Thermistors that are monitoring the chiller’s operation include: Cooler Entering Water, Cooler Leaving Water, Condenser Entering Water, Condenser Leaving Water, Dual Chiller Leaving Water, Compressor Suction Gas Temperature, Compressor Discharge Gas Temperature, Economizer Temperature, and Compressor Motor Temperature. These thermistors are 5 kat 77 F (25 C) and are identical in temperature versus resistance. The Space Temperature Thermistor is 10 kat 77 F (25 C) and has a different temperature vs. resistance. See Fig. 38 for thermistor locations. Cooler Leaving Water Sensor — On all sizes, this thermistor is installed in a well in the leaving water nozzle of the cooler. See Fig. 39 and 40. Cooler Entering Water Sensor — On all sizes, this thermistor is factory-installed in a well in the entering water nozzle of the cooler. Condenser Leaving Water Sensor — On all sizes with heat machine options, this thermistor is installed in a well in the leaving water nozzle of the condenser. See Fig. 39 and 40. Condenser Entering Water Sensor — On all sizes with heat machine options, this thermistor is factory-installed in a well in the entering water nozzle of the condenser. IMPORTANT: The cable selected for the RJ11 connector wiring MUST be identical to the CCN communication bus wire used for the entire network. Refer to Table 11 for acceptable wiring. 5. Connect the other end of the communication bus cable to the remainder of the CCN communication bus. NOTE: The Energy Management Module (EMM) is required for this accessory. TRANSDUCERS — There are four pressure transducers per circuit (3 per circuit for sizes 150,325), and two different types of transducers: low pressure (green connector) and high pressure (black connector). See Fig. 38 for transducer locations. Low-pressure type: • Suction pressure transducer (SPT) • Economizer pressure transducer (EPT) High-pressure type: • Discharge pressure transducer (DPT) • Oil pressure transducer (OPT) 56 ECTA (175, 200, 350, 400 ONLY) DGTA EPTA (175, 200, 350, 400 ONLY) A30-4838 HPSA EPTB (350, 400 ONLY) ECTB (350, 400 ONLY) DGTB HPSB OPTB SGTB OPTA SGTA DGT DPT ECT EPT HPS OPT SGT SPT — — — — — — — — LEGEND Discharge Gas Thermistor Discharge Pressure Transducer Economizer Gas Thermistor Economizer Pressure Transducer High-Pressure Switch Oil Pressure Transducer Suction Gas Thermistor Suction Pressure Transducer *Not visible from angle shown. SPTB* SPTA* DPTB DPTA Fig. 38 — Thermistor and Transducer Locations 57 A30-4839 Table 38 — Thermistor Identification THERMISTOR ID EWT LWT CEWT CLWT SGTA* SGTB* DGTA DGTB ECTA ECTB DUAL CAMT CBMT SPT DESCRIPTION Evaporator Entering Water Thermistor Evaporator Leaving Water Thermistor Condenser Entering Water Thermistor Condenser Leaving Water Thermistor Circuit A Suction Gas Thermistor Circuit B Suction Gas Thermistor Circuit A Discharge Gas Thermistor Circuit B Discharge Gas Thermistor Circuit A Economizer Thermistor Circuit B Economizer Thermistor Dual Chiller LWT Thermistor Circuit A Motor Temperature Circuit B Motor Temperature Space Temperature Thermistor RESISTANCE AT 77 F (25 C) 5k 5k 5k 5k 5k 5k 5k 5k 5k 5k 5k 5k 5k 10k CONNECTION POINT MBB-J6-CH2 MBB-J6-CH1 MBB-J6-CH4 MBB-J6-CH5 EXV1-J3-THA EXV2-J3-THA CPM-A-J9-CH02 CPM-B-J9-CH02 EXV1-J3-THB EXV2-J3-THB MBB-J6-CH3 CPM-A-J9-CH01 CPM-B-J9-CH01 EMM-J6-CH2 *SGTA and SGTB for 30XW150-325 units are connected to the EXV1 board. Table 39A — 5K Thermistor Temperature (°F) vs Resistance TEMP (F) –25 –24 –23 –22 –21 –20 –19 –18 –17 –16 –15 –14 –13 –12 –11 –10 –9 –8 –7 –6 –5 –4 –3 –2 –1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 RESISTANCE (Ohms) 98,010 94,707 91,522 88,449 85,486 82,627 79,871 77,212 74,648 72,175 69,790 67,490 65,272 63,133 61,070 59,081 57,162 55,311 53,526 51,804 50,143 48,541 46,996 45,505 44,066 42,679 41,339 40,047 38,800 37,596 36,435 35,313 34,231 33,185 32,176 31,202 30,260 29,351 28,473 27,624 26,804 26,011 25,245 24,505 23,789 23,096 22,427 21,779 21,153 20,547 19,960 19,393 18,843 18,311 17,796 17,297 16,814 16,346 15,892 15,453 15,027 14,614 14,214 TEMP (F) 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 RESISTANCE (Ohms) 13,826 13,449 13,084 12,730 12,387 12,053 11,730 11,416 11,112 10,816 10,529 10,250 9,979 9,717 9,461 9,213 8,973 8,739 8,511 8,291 8,076 7,686 7,665 7,468 7,277 7,091 6,911 6,735 6,564 6,399 6,238 6,081 5,929 5,781 5,637 5,497 5,361 5,229 5,101 4,976 4,855 4,737 4,622 4,511 4,403 4,298 4,196 4,096 4,000 3,906 3,814 3,726 3,640 3,556 3,474 3,395 3,318 3,243 3,170 3,099 3,031 2,964 2,898 TEMP (F) 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 58 RESISTANCE (Ohms) 2,835 2,773 2,713 2,655 2,597 2,542 2,488 2,436 2,385 2,335 2,286 2,239 2,192 2,147 2,103 2,060 2,018 1,977 1,937 1,898 1,860 1,822 1,786 1,750 1,715 1,680 1,647 1,614 1,582 1,550 1,519 1,489 1,459 1,430 1,401 1,373 1,345 1,318 1,291 1,265 1,240 1,214 1,190 1,165 1,141 1,118 1,095 1,072 1,050 1,029 1,007 986 965 945 925 906 887 868 850 832 815 798 782 TEMP (F) 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 RESISTANCE (Ohms) 765 750 734 719 705 690 677 663 650 638 626 614 602 591 581 570 561 551 542 533 524 516 508 501 494 487 480 473 467 461 456 450 445 439 434 429 424 419 415 410 405 401 396 391 386 382 377 372 367 361 356 350 344 338 332 325 318 311 304 297 289 282 Table 39B — 5K Thermistor Temperature (°C) vs Resistance TEMP (C) –32 –31 –30 –29 –28 –27 –26 –25 –24 –23 –22 –21 –20 –19 –18 –17 –16 –15 –14 –13 –12 –11 –10 –9 –8 –7 –6 –5 –4 –3 –2 –1 0 1 2 TEMP (C) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 RESISTANCE (Ohms) 100,260 94,165 88,480 83,170 78,125 73,580 69,250 65,205 61,420 57,875 54,555 51,450 48,536 45,807 43,247 40,845 38,592 38,476 34,489 32,621 30,866 29,216 27,633 26,202 24,827 23,532 22,313 21,163 20,079 19,058 18,094 17,184 16,325 15,515 14,749 O-RING a30-4079 RESISTANCE (Ohms) 14,026 13,342 12,696 12,085 11,506 10,959 10,441 9,949 9,485 9,044 8,627 8,231 7,855 7,499 7,161 6,840 6,536 6,246 5,971 5,710 5,461 5,225 5,000 4,786 4,583 4,389 4,204 4,028 3,861 3,701 3,549 3,404 3,266 3,134 3,008 TEMP (C) 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 RESISTANCE (Ohms) 2,888 2,773 2,663 2,559 2,459 2,363 2,272 2,184 2,101 2,021 1,944 1,871 1,801 1,734 1,670 1,609 1,550 1,493 1,439 1,387 1,337 1,290 1,244 1,200 1,158 1,118 1,079 1,041 1,006 971 938 906 876 836 805 TEMP (C) 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 RESISTANCE (Ohms) 775 747 719 693 669 645 623 602 583 564 547 531 516 502 489 477 466 456 446 436 427 419 410 402 393 385 376 367 357 346 335 324 312 299 285 SERVICE BRASS NUT 3/8 - 24 FOR ASSEMBLY ON BRASS WELL Each circuit on 30XW175,200,350,400 units has an economizer assembly. The 30XW150,325 units do not have an economizer and have one main electronic expansion valve. The 30XW150,325 units are controlled the same way as units with a separate economizer assembly. See Fig. 42. Economizer Assembly — Fig. 39 — 5K Thermistor (30RB660036 Thermistor Kit) Electronic Expansion Valve (EXV) — See Fig. 43 for a cutaway view of the EXV. High-pressure liquid refrigerant enters valve through the top. As refrigerant passes through the orifice, pressure drops and refrigerant changes to a 2-phase condition (liquid and vapor). The electronic expansion valve operates through an electronically controlled activation of a stepper motor. The stepper motor stays in position unless power pulses initiate the two discrete sets of motor stator windings for rotation in either direction. The direction depends on the phase relationship of the power pulses. The motor directly operates the spindle, which has rotating movements that are transformed into linear motion by the transmission in the cage assembly. The valve cone is a V-port type which includes a positive shut-off when closed. The large number of steps and long stroke results in very accurate control of the refrigerant flow. The stepper motor has either 4260 (main) or 2785 (economizer) steps. MAIN EXV CONTROL — Each circuit has a thermistor located in a well in the discharge line of the compressor (DGT) and another one located in the compressor motor cavity (SGT). Each circuit also has discharge and suction pressure transducer. Discharge and suction pressure as measured by the transducers are converted to saturated temperatures. The main control logic for the EXV uses discharge superheat to control the position of the EXV. The difference between the temperature of the discharge gas and the saturated discharge temperature is the superheat. The EXV module controls the position of the electronic expansion valve stepper motor to maintain the discharge superheat set point. 1/4-18 NPT a30-4080 6" MINIMUM CLEARANCE FOR THERMISTOR REMOVAL 1.188 in. 2.315 in. Fig. 40 — Dual Leaving Water Thermistor Well (00PPG000008000A) a30-4081 SENSOR SEN SEN TB6 7 8 Fig. 41 — Typical Remote Space Temperature Sensor (33ZCT55SPT) Wiring 59 EXV to maintain economizer superheat set point, which is approximately 8° to 12° F (4.4° to 6.7° C). If the circuit capacity is less than 70%, the economizer EXV will be closed. The economizer EXV has one override. If the discharge gas temperature exceeds 195 F (90.6 C) the economizer EXV will start to open. The EXV will be controlled to maintain discharge gas temperature at approximately 195 F (90.6 C). If it appears that main EXV or economizer EXV is not properly controlling circuit operation to maintain correct superheat, there are a number of checks that can be made using test functions and initialization features built into the microprocessor control. See the Service Test section to test EXVs. The EXV control logic has several overrides, which are also used to control the position of the EXV. • Approach between SST and LWT • Maximum Operating Pressure (MOP) Approach — If the approach (pinch), which is the difference between leaving fluid temperature and saturated suction temperature, is equal to or less than the pinch set point then the EXV will not open any further even though discharge superheat set point is not met. Pinch set point is calculated using suction superheat, discharge superheat and pinch offset. Pinch offset is used to adjust calculated pinch set point do to accuracy of transducers and thermistors. MOP — The EXV is also used to limit cooler saturated suction temperature to 55 F (12.8 C). This makes it possible for the chiller to start at higher cooler fluid temperatures without overloading the compressor. This is commonly referred to as MOP (maximum operating pressure). If the SST is equal to or greater than the MOP set point then the MBB will try to control the EXV position to maintain the MOP set point. The discharge superheat leaving the compressor is maintained between approximately 18 and 25 F (10 and 14 C), or less. Because EXV status is communicated to the Main Base Board (MBB) and is controlled by the EXV modules, it is possible to track the valve position. The unit is then protected against loss of charge and a faulty valve. During initial start-up, the EXV is fully closed. After an initialization period, valve position is tracked by the EXV module by constantly monitoring the amount of valve movement. ECONOMIZER EXV CONTROL — The economizer EXV is controlled by the circuit EXV board. There is an economizer gas temperature thermistor and economizer pressure transducer located in the line, which runs from the economizer assembly to the compressor. The economizer pressure is converted to saturated temperature and is used to calculate economizer superheat. Economizer superheat equals economizer temperature minus saturated economizer temperature. The economizer EXV only operates during normal conditions when the capacity of the circuit is greater than 70%. Once the capacity of the circuit is greater than 70% the MBB will start controlling the economizer 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. MAIN EXV CONNECTOR 6 1 NAME PLATE 2 1 3 ECONOMIZER EXV CONNECTOR 5 4 EXV 1 2 3 4 5 6 — — — — — — — LEGEND Electronic Expansion Valve Fuse Plug Adaptor High Flow Access Fitting Filter Drier Main Expansion Valve Economizer Expansion Valve Brazed Plate Heat Exchanger Fig. 42 — Economizer Assembly Cable Glass Seal Motor Housing Stepper Motor Bearing Lead Screw Insert Valve Piston Valve Seat Valve Port a30-4241 Fig. 43 — Cutaway Views of the Electronic Expansion Valve 60 and change Service Test Enable, T.REQ from OFF to ON. A password may be required. Switch the EOR switch to the Enable position. Under the COMP submode, enable one of the compressors (CP.xn) for the circuit. Let compressor run until gage on suction pressure port reads 10 psig (68.9 kPa). Turn the compressor off. The compressor will turn off. Immediately after the compressor shuts off, manually close the actuated ball valve (ABV). If the unit is equipped with suction service valves and economizer service valves, close both valves. Closing the valves will minimize the amount of charge that will have to be removed from the system after pump down. 2. Remove any remaining refrigerant from the system low side using proper recovering techniques. The economizer assembly has a 1/4-in. access connection which can be used to remove charge from the inlet of the EXVs. Turn off the line voltage power supply to the compressors. EXV TROUBLESHOOTING PROCEDURE — There are two different economizer EXVs. Both of the economizer EXVs have a total of 2785 steps. There are three different main EXVs, which all have a total of 4260 steps. The EXV motor moves at 150 steps per second. Commanding the valve to either 0% or 100% will add an additional 160 steps to the move, to ensure the valve is open or closed completely. Follow the steps below to diagnose and correct EXV problems. Check EXV motor operation first. Switch the Enable/Off/Remote (EOR) Contact switch to the Off position. Check the appropriate circuit EXV, Circuit A EXV % Open (Circuit A EXV Position, EXV.A) or Circuit B EXV % Open (Circuit B EXV Position, EXV.B). The current value of 0 will be displayed. Increase the EXV position to select 100% valve position. The actuator should be felt moving through the EXV. To close the valve, select 0%. The actuator should knock when it reaches the bottom of its stroke. See Table 40 for a list of EXV modes and submodes. If the valve is not working properly, continue with the following test procedure: Check the 8-position DIP switch on the board for the proper address (Fig. 10). Check the EXV output signals at appropriate terminals on the EXV module. For 30XW150,325 units, connect the positive test lead to EXV-J2A terminal 5 for Circuit A and to EXV-J2B terminal 5 for Circuit B. For 30XW175,200,350,400 units connect positive test lead to EXV(X)-J2A terminal 5 for EXV(X) and EXV(X)-J2B terminal 5 for Economizer EXV(X). Using the Service Test procedure on page 83, move the valve output under test to 100%. DO NOT short meter leads together or pin 5 to any other pin, as board damage will occur. During the next several seconds, carefully connect the negative test lead to pins 1,2,3 and 4 in succession. Digital voltmeters will average this signal and display approximately 6 vdc. If the output remains at a constant voltage other than 6 vdc or shows 0 volts, remove the connector to the valve and recheck. Select 0% to close the valve. NOTE: When the valve is stationary, the output from the EXV board is 12-vdc. See Tables 6 and 7. If a problem still exists, replace the EXV board. If the reading is correct, the expansion valve and EXV wiring should be checked. Check the EXV connector and interconnecting wiring. 1. Check color-coding and wire connections. Make sure they are connected to the correct terminals at the EXV board and EXV plug and that the cables are not crossed. 2. Check for continuity and tight connection at all pin terminals. Check the resistance of the EXV motor windings. For 30XW150,325 units remove the EXV module plug EXV-J2A for Circuit A EXV and EXV-J2B for Circuit B EXV. For 30XW175,200,350,400 units remove the EXV module plug EXV(X)-J2A for main EXV and EXV(X)-J2B for economizer EXV. Check the resistance of the two windings between pins 1 and 3 for one winding and pins 2 and 4 for the other winding. The resistance should be 52 ohms (± 5.2 ohms). Also check pins 1-4 for any shorts to ground. Inspecting/Opening Electronic Expansion Valves CAUTION Ensure refrigerant is removed from both the inlet and outlet of EXV assemblies. Equipment damage could result. 3. The expansion valve motor is hermetically sealed inside the top portion of the valve. See Fig. 43. Disconnect the EXV plug. Carefully unscrew the motor portion from the body of the valve. The EXV operator will come out with the motor portion of the device. Reconnect the EXV plug. 4. Enter the appropriate EXV test step under the (QUIC) Service Test mode Locate the desired item Circuit A EXV Position, EXV.A or Circuit B EXV Position, EXV.B. Change the position to 100%. Observe the operation of the lead screw. See Fig. 43. The motor should be turning, raising the operator closer to the motor. Motor actuator movement should be smooth and uniform from fully closed to fully open position. Select 0% and check open to closed operation. If the valve is properly connected to the processor and receiving correct signals, yet does not operate as described above, the sealed motor portion of the valve should be replaced. Installing EXV Motor IMPORTANT: Obtain replacement gasket before opening EXV. Do not re-use gaskets. If re-installing the motor, be sure to use a new gasket in the assembly. See Fig. 44. It is easier to install the motor assembly with the piston in the fully closed position. Insert the motor into the body of the EXV. Tighten the motor to the body to 36 ft-lb (50 N-m) and then tighten the valve another 30 degrees. Moisture Liquid Indicator — Clear flow of liquid refrigerant indicates sufficient charge in system. Bubbles in the sight glass indicate undercharged system or presence of noncondensables. Moisture in system, measured in parts per million (ppm), changes color of indicator. See Table 41. Change filter drier at first sign of moisture in system. IMPORTANT: Unit must be in operation at least 12 hours before moisture indicator can give an accurate reading. With unit running, indicating element must be in contact with liquid refrigerant to give true reading. IMPORTANT: Obtain replacement gaskets before opening EXV. Do not re-use gaskets. To check the physical operation of an EXV, the following steps must be performed. 1. Close the liquid line service valve of the circuit to be checked. Put the Enable/Off/Remote Contact (EOR) switch in the Off position. Enter the Service Test mode Filter Drier — Whenever moisture-liquid indicator shows presence of moisture, replace filter drier(s). There is one filter drier assembly on each circuit with two cores. Refer to the Carrier Standard Service Techniques Manual, Chapter 1, Refrigerants, for details on servicing filter driers. 61 DISASSEMBLY CLOSED 27mm / 11/16'' OPEN NOTE: Open valve in Quick Test sub-mode before disassembling. OPEN VALVE IN QUICK TEST SUB-MODE BEFORE DISASSEMBLING ASSEMBLY CLOSED 50Nm (36 ft-lb)+ 30° 27mm / 11/16'' OPEN GASKET EF05BD271 NV 32.5mm EF05BD331 NV 36mm NOTES: 1. Push down on valve piston to close valve before assembling. 2. After valve is assembled close valve in Quick Test sub-mode or cycle power before opening service valve. A30-4072ef Fig. 44 — Disassembly and Assembly of EXV Motor Table 40 — EXV Modes and Submodes EXV TYPE AND CIRCUIT EXV, Circuit A EXV, Circuit B Economizer EXV, Circuit A Economizer EXV, Circuit B TOUCH PILOT™ PATH Main Menu Status QCK_TST1 Q_EXVA Main Menu Status QCK_TST1 Q_EXVB Main Menu Status QCK_TST1 Q_ECO_A Main Menu Status QCK_TST1 Q_ECO_B Liquid Line Service Valve — This valve is located immediately ahead of filter drier, and has a 1/4-in. access connection for field charging. In combination with compressor discharge service valve, each circuit can be pumped down into the high side for servicing. Table 41 — Color Indicators when Moisture is Present in Refrigerant COLOR INDICATOR Green — Dry Yellow-green — Caution Yellow — Wet R-134a, 75 F (24 C) (ppm) <30 30-100 >100 NAVIGATOR™ PATH Service Test Mode QUIC EXV.A Service Test Mode QUIC EXV.B Service Test Mode QUIC ECO.A Service Test Mode QUIC ECO.B R-134a, 125 F (52 C) (ppm) <45 45-170 >170 62 Compressor Assembly — The 30XW units utilize screw compressors with a modulating slide valve which varies capacity from 15% to 100% of compressor capacity for each circuit. See Fig. 45 for a view of a typical 06T compressor. The slide valve position is varied by opening and closing the 2 solenoid valves located on the compressor. To unload the compressor, both solenoids are deenergized. To increase in capacity both solenoid valves are energized together which will cause the slide valve to slide towards the fully loaded position. To stop the loading process solenoid 2 is energized and solenoid 1 is deenergized. This will cause the slide valve to maintain its current position. There is no feedback for the position of the slide valve. The control utilizes compressor current as an indicator of the slide valve position. Once the calculated position of the slide valve reaches 100% circuit capacity, the control will try to increase capacity again if the compressor current continues to increase. The control will continue to load the compressor until the compressor current no longer increases. At that time the control will energize both solenoids and the circuit will be considered fully loaded. COMPRESSOR OIL SYSTEM — Each compressor/circuit has its own oil system which includes an oil filter, oil solenoid, check valve, oil level switch, oil pressure transducer, and an oil shut-off valve. A typical oil system is shown in Fig. 46. See Table 42. 1 2 8 3 4 6 1 2 3 4 5 6 7 8 Table 42 — Unit Oil Quantities OIL CHANGE (gal, [liters]) Circuit A Circuit B 6.0 [22.7] — 5.0 [18.9] 5.0 [18.9] 30XW UNIT SIZE 150-200 325-400 5 7 A30-4842 — — — — — — — — LEGEND Oil Pressure Transducer Oil Solenoid Oil Filter 1/ in. FL (Female) Access Fitting 4 Shut-Off Valve Oil Level Sight Glass Oil Level Switch 1/ in. FL (Female) Access Fitting 4 Fig. 46 — Typical Oil System SUCTION TEMPERATURE DISCHARGE GAS THERMISTOR ACCESS FITTING MOTOR TEMPERATURE SENSOR 1 COMMON MOTOR TEMPERATURE SENSOR 2 HIGH PRESSURE SWITCH Unloader Piston Chamber te xt Slide Valve Disc harge P o rt D isch arg e P ort t ex t Slide Valve l t ext D is ch ar g e Po r t Bleed Line to Low Pressure Suction High Pressure Oil De- energized FLOW Valve #2 ( NO) De-energized NO FLOW Valve #1 ( NC) High Pressure Oil Energized NO FLOW Valve #2 (NO) FULLY UNLOADED OPERATION Fig. 45 — Typical 06T Compressor 63 Slide SlidValve e Valve Part Load Position B leed Line to Low Pressure Suction High Pressure Oil FULLY LOADED OPERATION Trapped Oil at High Pressure Unloaded Position Bleed Line to Low Pressure S uction Energized F L OW Val ve #1 (NC) Compression Process Compression Process Loaded Loaded Position Posi tion Energized NO FLOW Valve #2 ( NO) SOLENOID 1 Unloader Pist on Chamber Unloader Piston C ha m b e r Compression P rocess Drain to Low Pressure High with High Pressure Oil SOLENOID 2 De-energiz ed NO FLOW Valv e #1 (NC) MAINTAIN POSITION A30-4841 (344.7 kPa) then the control will shut down the circuit on Maximum Oil Filter Differential Pressure Failure. Oil Charge — When additional oil or a complete charge is required it must meet the following specifications: • Manufacturer . . . . . . . . . . . . . . . . . . . . . Emkarate RL220XL • Oil Type . . . . . . . . . . . . . . . . . . . Inhibited polyolester-based synthetic compressor lubricant for use with screw compressors. • ISO Viscosity Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 CAUTION Compressor oil is pressurized. Use proper safety precautions when relieving pressure. Do not reuse drained oil or any oil that has been exposed to the atmosphere. Oil is available in the following quantities from your local Carrier representative: QUANTITY 1 Quart 1 Gallon 5 Gallon Replacing the Oil Filter — Close the oil line ball valve located in front of the oil filter. Connect a charging hose to the 1/4-in. access fitting port located downstream of the valve and bleed off oil trapped between the service valve and the oil solenoid valve. A quart of oil is typically what is removed during this process. Remove the charging hose. Unscrew the nuts from both ends of the oil filter and remove the oil filter. Remove the protective caps from the new oil filter and install, being careful not to lose or damage the new O-ring located on the new oil filter. Draw a vacuum at the Schrader port. Remove the charging hose and open the oil line ball valve. Check both fittings for leaks. TOTALINE PART NO. P903-2325 P903-2301 P903-2305 If unsure if there is low oil charge in the system, follow the steps below: 1. If the unit shuts off repeatedly from a low oil level alert it may be an indication of inadequate oil charge; however, it could also indicate that the oil is not being recovered from the low-side of the system. 2. Begin running the unit at full load for 11/2 hours. Use the manual Test Mode feature of Service Test if the unit does not normally run at full load. NOTE: An adequate load must be available. 3. After running the unit for 11/2 hours at full load, allow the unit to restart and run normally. If low oil alarms persist, continue with the following steps. 4. Close the liquid line service valve and place a pressure gage on top of the cooler. Enable the Service Test feature and turn the Enable/Off/Remote switch to the enable position. Start the desired circuit by turning it on under the TEST function: CP.A for compressor A, CP.B for compressor B, or CP.C for compressor C. 5. When the compressor starts successfully observe the cooler pressure when the pressure reads 10 psig (68.9 kPa), turn the Emergency Switch (SW2) to the OFF position. The compressor should stop. 6. Open the liquid line service valve and allow the unit to restart normally. If low oil level alarms persist, continue with the following steps. 7. If none of the previous steps were successful, the unit is low on oil charge. Add oil to the oil separator using the 1/ in. access fitting that the discharge pressure transducer 4 is mounted to. 8. To facilitate the oil charging process, ensure that the unit is not running when adding oil. The system is under pressure even when the unit is not running, so it is necessary to use a suitable pump to add oil to the system. 9. Using a suitable pump, add 1/2 gal (1.9 l) of oil to the system. Continue adding oil in 1/2 gal (1.9 l) increments until the problem is resolved, up to a maximum of 1.5 gal (5.7 l). If it is necessary to add factory oil charge levels to the system contact your local Carrier representative. Oil Filter Maintenance — Each circuit has one oil filter located externally to the compressor. Oil line pressure drop is monitored by the control. Oil line pressure drop is calculated by subtracting oil pressure (OP) from discharge pressure (DP). If the oil line pressure drop exceeds 30 psi (206.8 kPa) for 5 minutes the control will generate a High Oil Filter Pressure Drop alert. The High Oil Filter Pressure Drop alert will not shut down the compressor, but instead indicates that the oil filter is dirty. If oil pressure line losses exceed 50 psi Cooler SUCTION SERVICE VALVE — The suction service valve is a factory-installed option for 30XW units. It is located in the suction outlet of the cooler. The suction service valve is bolted between the cooler outlet and the suction flange piping. The suction service valve shaft has a locking device located on the shaft to lock the valve in either a fully open position or a fully closed position. The locking device must be pulled out prior to moving the valve handle to a fully open or a fully closed position. See Fig. 47A and 47B. A30-4843 CLOSED AND UNLOCKED SUCTION SERVICE VALVE Fig. 47A — Suction Service Valve Locking Device, Closed and Unlocked A30-4844 OPENED AND LOCKED SUCTION SERVICE VALVE Fig. 47B — Suction Service Valve Locking Device, Open and Locked 64 LOW FLUID TEMPERATURE — Main Base Board is programmed to shut chiller down if leaving fluid temperature drops below 34 F (1.1 C) for cooler fluid type water or below Brine Freeze Setpoint (Brine Freeze Setpoint, LOSP) for cooler fluid type brine. The unit will shut down without a pumpout. When fluid temperature rises to 6° F (3.3° C) above the leaving fluid set point, safety resets and chiller restarts. Reset is automatic as long as this is the first occurrence. LOSS OF FLUID FLOW PROTECTION — All 30XW machines include an integral flow switch that protects the cooler against loss of cooler flow. In addition, all models ordered for heat reclaim duty have factory installed condenser water sensors and an integral flow switch. TUBE PLUGGING — A leaky tube can be plugged until retubing can be done. The number of tubes plugged determines how soon the cooler must be retubed. All tubes in the cooler may be removed. Loss of unit capacity and efficiency as well as increased pump power will result from plugging tubes. Failed tubes should be replaced as soon as possible. Up to 10% of the total number of tubes per pass can be plugged before retubing is necessary. Fig. 48 shows an Elliott tube plug and a cross-sectional view of a plug in place. See Tables 43-46 for plug components. If the tube failure occurs in both circuits using tube plugs will not correct the problem. Contact your local Carrier representative for assistance. Table 45 — Condenser (Sizes 325-400) Plug Component Parts COMPONENT For Tubes Brass Pin Brass Ring For Holes without tubes Brass Pin Brass Ring Loctite Locquic COMPONENT Tube Sheet Hole Diameter Tube OD Tube ID after Rolling (includes expansion due to clearance.) 23.32 to 23.75 RETUBING — When retubing is required, obtain service of qualified personnel experienced in boiler maintenance and repair. Most standard procedures can be followed when retubing the coolers. An 8% crush is recommended when rolling replacement tubes into the tubesheet. Place one drop of Loctite No. 675 or equivalent on top of tube prior to rolling. This material is intended to “wick” into the area of the tube that is not rolled into the tube sheet, and prevent fluid from accumulating between the tube and the tube sheet. New tubes must also be rolled into the center tubesheet to prevent circuit to circuit leaks. TIGHTENING COOLER HEAD BOLTS Preparation — When reassembling cooler heads, always check the condition of the O-rings first. The O-ring should be replaced if there is visible signs of deterioration, cuts or damage. Apply a thin film of grease to the O-ring before installation. This will aid in holding the O-ring in the groove while the head is installed. Torque all bolts to the following specification and in sequence: 3/ -in. Diameter Perimeter Bolts (Grade 5) . . . 200 to 225 ft-lb 4 (271 to 305 N-m) 1. Install all bolts finger tight. 2. Bolt tightening sequence is outlined in Fig. 49. Follow the numbering or lettering sequence so that pressure is evenly applied to O-ring. 3. Apply torque in one-third steps until required torque is reached. Load all bolts to each one-third step before proceeding to next one-third step. 4. No less than one hour later, retighten all bolts to required torque values. 5. After refrigerant is restored to system, check for refrigerant leaks using recommended industry practices. 6. Replace cooler insulation. Table 43 — Condenser (Sizes 150-200) and Evaporator Plug Component Parts PART NUMBER 853103-1* 853002-657 or 670* (Measure inside diameter of tube before ordering.) 853103-1A* 853002-738* No. 675† “N”† *Order directly from Elliot Tube Company, Dayton, OH or RCD. †Can be obtained locally. Table 44 — Condenser (Sizes 150-200) and Evaporator Tube Components SIZE in. mm 0.752 to 0.757 19.10 to 19.23 0.742 to 0.748 18.85 to 19.00 0.666 to 0.681 0.918 to 0.935 NOTE: Tubes replaced along heat exchanger head partitions must be flush with tube sheet (both ends). Fig. 48 — Elliott Tube Plug Tube Sheet Hole Diameter Tube OD Tube ID after Rolling (includes expansion due to clearance.) SIZE in. mm 1.000 to 1.008 25.40 to 25.60 0.992 to 0.998 25.20 to 25.35 LEGEND ID — Inside Diameter OD — Outside Diameter a30-4083 COMPONENT 853103-3* 853002-988* No. 675† “N”† Table 46 — Condenser (Sizes 325-400) Tube Components Use extreme care when installing plugs to prevent damage to the tube sheet section between the holes. For Holes without Tubes Brass Pin Brass Ring Loctite Locquic 853103-2A* 853002-918* *Order directly from Elliot Tube Company, Dayton, OH or RCD. †Can be obtained locally. CAUTION COMPONENT For Tubes Brass Pin Brass Ring PART NUMBER 16.92 to 17.30 LEGEND ID — Inside Diameter OD — Outside Diameter NOTE: Tubes replaced along heat exchanger head partitions must be flush with tube sheet (both ends). 65 14 13 3. If the contacts do not close with sufficient flow, then check the wiring connection to the MBB. If the input signal is not closed, then the switch needs to be replaced. 17 24 5 7 12 10 18 2 23 4 3 1 21 a30-4708 20 9 8 11 6 22 19 16 15 A30-4845 Fig. 49 — Cooler Head Recommended Bolt Torque Sequence INSPECTING/CLEANING HEAT EXCHANGERS — Inspect and clean cooler tubes at the end of the first operating season. Because these tubes have internal ridges, a rotary-type tube cleaning system is necessary to fully clean the tubes. Tube condition in the cooler will determine the scheduled frequency for cleaning, and will indicate whether water treatment is adequate in the chilled water/brine circuit. Inspect the entering and leaving water thermistor wells for signs of corrosion or scale. Replace the well if corroded or remove any scale if found. WIRING CAUTION Fig. 50 — Chilled Water Flow Switch Hard scale may require chemical treatment for its prevention or removal. Consult a water treatment specialist for proper treatment procedures. LWT WATER TREATMENT — Untreated or improperly treated water may result in corrosion, scaling, erosion or algae. The services of a qualified water treatment specialist should be obtained to develop and monitor a treatment program. CWFS EWT OUT CAUTION IN Water must be within design flow limits, clean and treated to ensure proper machine performance and reduce the potential of tubing damage due to corrosion, scaling, and algae. Carrier assumes no responsibility for cooler damage resulting from untreated or improperly treated water. CHILLED WATER FLOW SWITCH — A factory-installed flow switch is installed in the entering water nozzle for all machines. See Fig. 50 and 51. This is a thermal-dispersion flow switch. Figure 50 shows typical installation. If nuisance trips of the sensor are occurring, follow the steps below to correct: When power is supplied to the device, a warm-up period is initiated. The warm-up period may take up to 30 seconds. When enough flow is detected, the switch contacts will close. The switch closure does not indicate minimum flow requirements have been met for the machine. 1. Check to confirm that all strainers are clean, valves are open and pumps are running. For the case of variable frequency drive (VFD) controlled pumps, ensure the minimum speed setting has not been changed. 2. Measure the pressure drop across the cooler (evaporator). Use the cooler pressure drop curves in Fig. 27-37 to calculate the flow and compare this to system requirements. OUT IN CLWT CEWT CEWT CLWT CWFS EWT LWT — — — — — LEGEND Condenser Entering Water Thermistor Condenser Leaving Water Thermistor Chilled Water Flow Switch Entering Water Thermistor Leaving Water Thermistor A30-4846 Fig. 51 — Flow Switch (Typical) 66 COOLER PROTECTION Low Water Temperature — Microprocessor is programmed to shut the chiller down if the leaving fluid temperature drops below 34 F (1.1 C) for water or more than 8 F (4.4 C) below set point for Fluid Type = brine. When the fluid temperature rises 6 F (3.3 C) above the leaving fluid set point, the safety resets and the chiller restarts. Reset is automatic as long as this is the first occurrence of the day. Refrigerant Circuit LEAK TESTING — Units are shipped with complete operating charge of refrigerant R-134a or nitrogen (see Physical Data tables supplied in the 30XW installation instructions) and should be under sufficient pressure to conduct a leak test. If there is no pressure in the system, introduce enough nitrogen to search for the leak. Repair the leak using good refrigeration practices. After leaks are repaired, system must be evacuated and dehydrated. REFRIGERANT CHARGE — Refer to Physical Data tables supplied in the 30XW installation instructions. Immediately ahead of filter drier in each circuit is a factory-installed liquid line service valve. Each valve has a 1/4-in. access connection for charging liquid refrigerant. Charging with Unit Off and Evacuated — Close liquid line service valve before charging. Weigh in charge shown on unit nameplate. Open liquid line service valve; start unit and allow it to run several minutes fully loaded. Check for a clear sight glass. Be sure clear condition is liquid and not vapor. Charging with Unit Running — If charge is to be added while unit is operating, loop water temperatures should be near the ARI rating point (54/44 F evaporator; 85/95 F condenser). At these conditions and with the circuit at full load, charge to a clear sightglass and a liquid line temperature of 90 to 93 F (32.2 to 33.9 C). Add 5 lb (2.3 kg) of liquid charge into the fitting located on the tube entering the bottom of the cooler. This fitting is located between the electronic expansion valve (EXV) and the cooler. Allow the system to stabilize and then recheck the liquid temperature. If needed, add additional liquid charge, 5 lb (2.3 kg) at a time, allowing the system to stabilize between each charge addition. Slowly add charge as the sight glass begins to clear to avoid overcharging. IMPORTANT: If unit is installed in an area where ambient temperatures fall below 32 F (0° C), a suitable corrosion-inhibited antifreeze solution must be used in the chilled water and condenser water circuit. Relief Devices — Fusible plugs are located in each cir- cuit between the condenser and the liquid line shutoff valve. PRESSURE RELIEF VALVES — Valves are installed in each circuit and are located on all coolers and condensers. These valves are designed to relieve if an abnormal pressure condition arises. Relief valves on all coolers relieve at 220 psi (1517 kPa). These valves should not be capped. If a valve relieves, it should be replaced. If the valve is not replaced, it may relieve at a lower pressure, or leak due to trapped dirt from the system which may prevent resealing. Valves on standard condensers relieve at 220 psi (1517 kPa). Valves on high condensing and heat reclaim units relieve at 300 psi (2068 kPa). Pressure relief valves located on shells have 3/4-in. NPT connections for relief. Some local building codes require that relieved gases be exhausted to a specific location. This connection allows conformance to this requirement. Refer to Installation Instructions for details. MAINTENANCE Recommended Maintenance Schedule — The fol- lowing are only recommended guidelines. Jobsite conditions may dictate that maintenance schedule is performed more often than recommended. Every month: • Check moisture indicating sight glass for possible refrigerant loss and presence of moisture. Every 3 months: • Check refrigerant charge. • Check all refrigerant joints and valves for refrigerant leaks; repair as necessary. • Check chilled water and condenser flow switch operation. • Check oil filter pressure drop. Every 12 months: • Check all electrical connections; tighten as necessary. • Inspect all contactors and relays; replace as necessary. • Check accuracy of thermistors; replace if greater than ±2° F (1.2° C) variance from calibrated thermometer. • Check accuracy of transducers; replace if greater than ±5 psi (34.47 kPa) variance. • Check to be sure that the proper concentration of antifreeze is present in the chilled water and condenser loops, if applicable. • Verify that the chilled water loop is properly treated. • Check refrigerant filter driers for excessive pressure drop; replace as necessary. • Check chilled water and condenser strainers, clean as necessary. • Perform Service Test to confirm operation of all components. • Check for excessive cooler approach (Leaving Chilled Water Temperature – Saturated Suction Temperature) which may indicate fouling. Clean cooler vessel if necessary. • Obtain oil analysis; change as necessary. IMPORTANT: When adjusting refrigerant charge, circulate fluid through cooler and condenser continuously to prevent freezing and possible damage to both. Do not overcharge, and never charge liquid into the low-pressure side of system. Safety Devices — The 30XW chillers contain many safety devices and protection logic built into the electronic control. Following is a description of the major safeties. COMPRESSOR PROTECTION Motor Overload — The compressor protection modules (CPM) protect each compressor against overcurrent. Do not bypass the current transducers or make any changes to the factory-installed and configured headers. The configuration of these headers defines the Must Trip Amps (MTA) at which the CPM will turn the compressors off. Determine the cause for trouble and correct the problem before resetting the CPM. See Appendix D for MTA settings and configuration headers. Each CPM board also reads the status of each compressor’s high-pressure switch. All compressors have factory-installed high-pressure switches. See Table 47. Table 47 — High-Pressure Switch Settings 30XW UNIT STD HIGH COND SWITCH SETTING psig kPa 217.6 +7.25, –14.5 1500 +50, –100 304.5 +7.25, –14.5 2099 +50, –100 If the switch opens during operation, the compressor will be shut down. The CPM will reset automatically when the switch closes, however, a manual reset of the control is required to restart the compressor. TROUBLESHOOTING See Table 48 for an abbreviated list of symptoms, possible causes and possible remedies. 67 Table 48 — Troubleshooting SYMPTOM Unit Does Not Run POSSIBLE CAUSE Check for power to unit Wrong or incorrect unit configuration Active alarm Active operating mode Unit Operates too Long or Continuously Circuit Does Not Run Low refrigerant charge Compressor or control contacts welded Air in chilled water loop Non-condensables in refrigerant circuit. Inoperative EXV Load too high Active alarm Active operating mode Circuit Does Not Load Active alarm Active operating mode Low saturated suction temperature High circuit suction superheat Low suction superheat Compressor Does Not Run Active alarm Active operating mode Inoperative compressor contactor Chilled Water Pump is ON, but the Machine is OFF Cooler freeze protection POSSIBLE REMEDY • Check overcurrent protection device. • Check non-fused disconnect (if equipped). • Restore power to unit. Check unit configuration. Check Alarm status. See the Alarms and Alerts section and follow troubleshooting instructions. Check for Operating Modes. See the Operating Modes section and follow troubleshooting instructions Check for leak and add refrigerant. Replace contactor or relay. Purge water loop. Remove refrigerant and recharge. • Check EXV, clean or replace. • Check EXV cable, replace if necessary. • Check EXV board for output signal. Unit may be undersized for application Check Alarm status. See the Alarms and Alerts section and follow troubleshooting instructions. Check for Operating Modes. See the Operating Modes section and follow troubleshooting instructions. Check Alarm status. See the Alarms and Alerts section and follow troubleshooting instructions. Check for Operating Modes. See the Operating Modes section and follow troubleshooting instructions. See Operating Modes 21 and 22. The circuit capacity is not allowed increase if circuit superheat is greater than 36 F (20 C). See Alarms 74 and 75 for potential causes. The circuit capacity is not allowed to increase if the circuit superheat is less than 18° F (10° C). See Alarms 74 and 75 for potential causes. Check Alarm status. See the Alarms and Alerts section and follow troubleshooting instructions. Check for Operating Modes. See the Operating Modes section and follow troubleshooting instructions. • Check control wiring. • Check scroll protection module. • Check contactor operation, replace if necessary. Chilled water loop temperature too low. Check cooler heater. LEGEND EXV — Electronic Expansion Valve Alarms and Alerts — The integral control system constantly monitors the unit and generates warnings when abnormal or fault conditions occur. Alarms may cause either a circuit (Alert) or the whole machine (Alarm) to shut down. Alarms and Alerts are assigned codes as described in Fig. 52. The alarm/alert indicator LED on the Navigator™ module is illuminated when any alarm or alert condition is present. If an Alert is active, the Alarm Indicator LED will blink. If an Alarm is active, the Alarm Indicator LED will remain on. Currently active Alerts and Alarms can be found in (Current Alarm, ALRM). The controller generates two types of alarms. Automatic reset alarms will reset without any intervention if the condition that caused the alarm corrects itself. Manual reset alarms require the service technician to check for the alarm cause and reset the alarm. The following method must be followed to reset manual alarms: Before resetting any alarm, first determine the cause of the alarm and correct it. To reset the alarm, set R.ALM to YES. The alarms will be reset. Indicator light will be turned off when switched correctly. Do not reset the chiller at random without first investigating and correcting the cause(s) of the failure. Each alarm is described by a three or four-digit code. The first one or two digits indicate the alarm source and are listed in Fig. 52. The last two digits pinpoint the problem. See Table 49. Alarm Alarm Descriptor th .01 Alarm Prefix A1 – Compressor A1 Failure B1 – Compressor B1 Failure Co – Communication Failure FC – Factory Configuration Error MC – Master Chiller Configuration Error P – Process Failure Pr – Pressure Transducer Failure Sr – Service Notification th – Thermistor Failure Alarm Suffix Code Number to identify source A30-4847 Fig. 52 — Alarm Description 68 Table 49 — Alarm Codes PREFIX CODE th SUFFIX CODE 01 02 03 04 06 07 08 09 11 Pr CCN CPM EMM EWT EXV HPS — — — — — — ALARM ALARM DESCRIPTION NUMBER 1 Cooler Entering Fluid Thermistor 2 Cooler Leaving Fluid Thermistor 3 Circuit A Defrost Thermistor 4 Circuit B Defrost Thermistor 5 Condenser Entering Fluid Thermistor 6 Condenser Leaving Fluid Thermistor 7 Reclaim Condenser Entering Thermistor 8 Reclaim Condenser Leaving Thermistor 10 Master/Slave Common Fluid Thermistor 12 11 13 12 15 14 16 15 18 17 19 18 21 19 23 20 24 21 25 22 01 26 02 27 04 05 07 29 30 32 08 33 10 34 11 35 13 37 14 38 ACTION TAKEN BY CONTROL Unit be shut down or not allowed to start RESET TYPE Automatic None Automatic Configuration error Dual chiller deactivated. Master and slave machines operate in standalone mode Circuit shut down or not allowed to start Automatic Faulty Sensor, wiring error or failed main base board Automatic Faulty Sensor, wiring error, failed EXV or CPM board Not supported Automatic Configuration error Alarm tripped Automatic None Automatic Faulty Sensor, wiring error, failed EMM board Configuration error Circuit economizer function disabled Automatic Faulty Sensor, wiring error, failed EXV board Measured voltage is Circuit shut down or 0 vdc or SST > EWT and not allowed to start EXV < 50% for 1 minute Automatic Faulty transducer, wiring error, failed main base board or fan board None Automatic Configuration error Circuit shut down or not allowed to start Automatic Faulty transducer, wiring error, failed CPM board REASON FOR ALARM Temperature measured by the controller is outside of the range of –40 F to 245 F Circuit A Suction Gas Thermistor Circuit B Suction Gas Thermistor Circuit A Discharge Gas Thermistor Circuit B Discharge Gas Thermistor Circuit A Condenser Subcooling Liquid Thermistor Circuit B Condenser Subcooling Liquid Thermistor Space Temperature Thermistor Cooler heater feedback thermistor Circuit A Economizer Gas Thermistor Circuit B Economizer Gas Thermistor Circuit A Discharge Transducer Circuit B Discharge Transducer Circuit A Suction Transducer Circuit B Suction Transducer Circuit A Reclaim Pumpdown Pressure Transducer Circuit B Reclaim Pumpdown Pressure Transducer Circuit A Oil Pressure Transducer Circuit B Oil Pressure Transducer Circuit A Economizer Pressure Transducer Circuit B Economizer Pressure Transducer LEGEND Carrier Comfort Network® MLV Compressor Protection Module MOP Energy Management Module MTA Entering Water Temperature SST Electronic Expansion Valve UL High Pressure Switch — — — — — Measured voltage is 0 vdc Minimum Load Valve Maximum Operating Pressure Must Trip Amps Saturated Suction Temperature Underwriters Laboratories 69 PROBABLE CAUSE Faulty Sensor, wiring error or failed main base board Table 49 — Alarm Codes (cont) PREFIX CODE Co SUFFIX CODE A1 B1 P CCN CPM EMM EWT EXV HPS — — — — — — ALARM ALARM DESCRIPTION NUMBER 53 Loss of communication with Compressor Board A 54 Loss of communication with Compressor Board B E1 56 E2 57 03 REASON FOR ALARM No communication with CPM board ACTION TAKEN BY CONTROL Affected compressor shut down RESET TYPE Automatic Loss of communication with EXV Board 1 Loss of communication with EXV Board 2 No communication with EXV board Affected compressor shut down Automatic 64 Loss of communication with Energy Management Board No communication with EMM board Disable or not allow EMM functions 3 step and 4-20 mA and space temperature reset, occupancy override and ice build) Automatic 05 66 Loss of communication with AUX Board 6 No communication with MLV/COND Board 01 67 02 68 03 69 05 71 06 72 08 74 09 75 PROBABLE CAUSE Wrong CPM address, wrong unit configuration, wiring error, power loss, failed CPM board Wrong EXV board address, wrong unit configuration, wiring error, power loss, failed EXV board Wrong board address, wrong unit configuration, wiring error, power loss to module, failed module Wrong board address, wrong unit configuration, wiring error, power loss to module, failed module Cooler Freeze Protection Entering or leaving therm- Unit shut down or Automatic, first Faulty thermistor, faulty istor sensed a tempera- not allowed to start occurrence in wiring, low water flow, ture at or below freeze 24 hours; low loop volume, fouled point manual if cooler, or freeze multiple alarms conditions within 24 hours Condenser Freeze Protection — None Automatic Configuration error Circuit A Condenser Freeze Protection Circuit B Circuit A Low Suction Low saturated suction Circuit shut down Automatic, first Faulty thermistor, faulty Temperature temperatures detected for occurrence in wiring, low water flow, a period of time 24 hours; low loop volume, fouled Circuit B Low Suction manual if cooler, or freeze Temperature multiple alarms conditions within 24 hours Circuit A High Suction EXV>98%, Circuit shut down Manual Faulty transducer, Superheat suction superheat > 30 F, faulty wiring, faulty and SST1) Comp B Must Trip Amps Comp B S1 Config Switch (8->1) Comp C Must Trip Amps Comp C S1 Config Switch (8->1) Compressor A Disable Compressor A Hours Compressor A Hours Compressor A Output Compressor A Starts Compressor A Starts Compressor B Disable Compressor B Hours Compressor B Hours Compressor B Output Compressor B Starts Compressor B Starts Compressor C Disable Compressor C Hours Compressor C Hours Compressor C Output Compressor C Starts Compressor C Starts LEGEND RO — Read Only RW — Read/Write TOUCH PILOT POINT NAME TOUCH PILOT PATH LINE READ/ WRITE CCN TABLE NAME ISO_CL_A ISO_CL_B ISO_CL_C MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D 22 22 22 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D ISO_OP_A ISO_OP_B ISO_OP_C MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D 23 23 23 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D ISO_REFA ISO_REFB ISO_REFC Baud rate flow_sp lowestsp Broadcast Bus CHIL_S_S Q_CATO CAPT_010 CURR_LIM CURR_LIM ll_serie CHIL_OCC Q_READY Q_RUN CHWSTEMP T_HEAT_C lead_cir RETRY_TM cpa_mtac cpa_s1_c cpb_mtac cpb_s1_c cpc_mtac cpc_s1_c un_cp_a hr_cp_a HR_CP_A Q_CPA st_cp_a st_cp_a un_cp_b hr_cp_b HR_CP_B Q_CPB st_cp_b st_cp_b un_cp_c hr_cp_c HR_CP_C Q_CPC st_cp_c st_cp_c MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D MAIN MENU\Config\Ctlr-ID MAIN MENU\Service\SERVICE1 MAIN MENU\Service\SERVICE1 MAIN MENU\Config\Ctlr-ID MAIN MENU\Config\Ctlr-ID MAIN MENU\Status\GENUNIT MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\STATEGEN MAIN MENU\Maint\LOADFACT MAIN MENU\Status\GENUNIT MAIN MENU\Config\MST_SLV MAIN MENU\Status\GENUNIT MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\STATEGEN MAIN MENU\Status\STATEGEN MAIN MENU\Config\USER MAIN MENU\Config\ALARMDEF MAIN MENU\Service\FACTORY2 MAIN MENU\Service\FACTORY2 MAIN MENU\Service\FACTORY2 MAIN MENU\Service\FACTORY2 MAIN MENU\Service\FACTORY2 MAIN MENU\Service\FACTORY2 MAIN MENU\Service\CP_UNABL MAIN MENU\Service\UPDTHOUR MAIN MENU\Status\STRTHOUR MAIN MENU\Status\SERV_TST MAIN MENU\Service\UPDTHOUR MAIN MENU\Status\STRTHOUR MAIN MENU\Service\CP_UNABL MAIN MENU\Service\UPDTHOUR MAIN MENU\Status\STRTHOUR MAIN MENU\Status\SERV_TST MAIN MENU\Service\UPDTHOUR MAIN MENU\Status\STRTHOUR MAIN MENU\Service\CP_UNABL MAIN MENU\Service\UPDTHOUR MAIN MENU\Status\STRTHOUR MAIN MENU\Status\SERV_TST MAIN MENU\Service\UPDTHOUR MAIN MENU\Status\STRTHOUR 21 21 21 9 2 3 10 7 5 46 43 11 24 24 6 41 42 40 38 1 3 2 3 6 7 10 11 2 7 3 3 8 4 3 9 5 5 10 6 4 11 7 7 12 8 RO RO RO RO RW RW RO RO RO RW RO RO RO RW RO RW RW RO RO RW RW RW RW RW RW RW RW RW RW RO RW RW RO RW RW RO RW RW RO RW RW RO RW RW RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D Configuration Tables\!CtlrID\PD5_XAXQ Service Configuration Tables\SERVICE1 Service Configuration Tables\SERVICE1 Configuration Tables\!CtlrID\PD5_XAXQ Configuration Tables\!CtlrID\PD5_XAXQ Status Display Tables\GENUNIT Status Display Tables\QCK_TST1 Status Display Tables\STATEGEN Maintenance Display Tables\LOADFACT Status Display Tables\GENUNIT Configuration Tables\MST_SLV Status Display Tables\GENUNIT Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Status Display Tables\STATEGEN Status Display Tables\STATEGEN Configuration Tables\USER Configuration Tables\ALARMDEF\ALARMS01 Service Configuration Tables\FACTORY2 Service Configuration Tables\FACTORY2 Service Configuration Tables\FACTORY2 Service Configuration Tables\FACTORY2 Service Configuration Tables\FACTORY2 Service Configuration Tables\FACTORY2 Service Configuration\CP_UNABL Service Configuration Tables\UPDTHOUR Status Display Tables\STRTHOUR Status Display Tables\SERV_TST Service Configuration Tables\UPDTHOUR Status Display Tables\STRTHOUR Service Configuration\CP_UNABL Service Configuration Tables\UPDTHOUR Status Display Tables\STRTHOUR Status Display Tables\SERV_TST Service Configuration Tables\UPDTHOUR Status Display Tables\STRTHOUR Service Configuration\CP_UNABL Service Configuration Tables\UPDTHOUR Status Display Tables\STRTHOUR Status Display Tables\SERV_TST Service Configuration Tables\UPDTHOUR Status Display Tables\STRTHOUR APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TOUCH PILOT DESCRIPTION 88 Compressor Output Circuit A Circuit B Circuit C Compressor Suction Temp Circuit A Circuit B Circuit C Condenser Entering Fluid Condenser Flow Status Condenser Fluid Type Condenser Leaving Fluid Condenser Pump #1 Command Condenser Pump #1 Hours Condenser Pump #1 Hours Condenser Pump #2 Command Condenser Pump #2 Hours Condenser Pump #2 Hours Condenser Pump 1 Condenser Pump 2 Condenser Pumps Rotation Condenser Pumps Sequence Condenser Water Val Sel Control Point Control Point Control Type Controlled Temp Error Controlled Water Temp Cool Changeover Setpt Cooler Entering Fluid Cooler Entering Fluid Cooler Exchange DT Cir A Cooler Exchange DT Cir B Cooler Exchange DT Cir C Cooler Flow Setpoint Out Cooler Flow Switch Cooler Fluid Type Cooler Heater Active Cooler Heater Command Cooler Heater Delta Spt Cooler Heater Output Cooler Heater Select Cooler Heater Temp Cooler Leaving Fluid Cooler Leaving Fluid Cooler Pinch Ctl Point A Cooler Pinch Ctl Point B Cooler Pinch Ctl Point C Cooler Pump #1 Command Cooler Pump #1 Hours Cooler Pump #2 Command Cooler Pump #2 Hours LEGEND RO — Read Only RW — Read/Write TOUCH PILOT POINT NAME TOUCH PILOT PATH COMP_A COMP_B COMP_C MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D SUCT_T_A SUCT_T_B SUCT_T_C COND_EWT CONDFLOW cond_typ COND_LWT HPUMP_1 hr_hpum1 hr_hpum1 HPUMP_2 hr_hpum2 hr_hpum2 Q_HPMP1 Q_HPMP2 Mode_17 hpump_seq cond_val CTRL_PNT CTRL_PNT ctr_type tp_error CTRL_WT cauto_sp COOL_EWT COOL_EWT pinch_a pinch_b pinch_c SET_FLOW FLOW_SW flui_typ Mode_06 COOLHEAT heatersp Q_CL_HT heat_sel T_HEATER COOL_LWT COOL_LWT pinch_spa pinch_spb pinch_spc CPUMP_1 hr_cpum1 CPUMP_2 hr_cpum2 MAIN MENU\Status\CIRCA_AN MAIN MENU\Status\CIRCB_AN MAIN MENU\Status\CIRCC_AN MAIN MENU\Status\STATEGEN MAIN MENU\Status\STATEGEN MAIN MENU\Service\SERVICE1 MAIN MENU\Status\STATEGEN MAIN MENU\Status\STATEGEN MAIN MENU\Service\UPDTHOUR MAIN MENU\Status\STRTHOUR MAIN MENU\Status\STATEGEN MAIN MENU\Service\UPDTHOUR MAIN MENU\Status\STRTHOUR MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\MODES MAIN MENU\Config\USER MAIN MENU\Service\FACTORY MAIN MENU\Maint\LOADFACT MAIN MENU\Status\GENUNIT MAIN MENU\Status\GENUNIT MAIN MENU\Maint\LOADFACT MAIN MENU\Status\GENUNIT MAIN MENU\Setpoint\SETPOINT MAIN MENU\Status\STATEGEN MAIN MENU\Status\STATEGEN MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Status\STATEGEN MAIN MENU\Status\STATEGEN MAIN MENU\Service\SERVICE1 MAIN MENU\Status\MODES MAIN MENU\Status\STATEGEN MAIN MENU\Service\SERVICE1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Service\FACTORY MAIN MENU\Status\STATEGEN MAIN MENU\Status\STATEGEN MAIN MENU\Status\STATEGEN MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Status\STATEGEN MAIN MENU\Status\STRTHOUR MAIN MENU\Status\STATEGEN MAIN MENU\Status\STRTHOUR LINE READ/ WRITE CCN TABLE NAME 2 2 2 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D 14 14 14 35 14 4 36 23 15 11 24 16 12 39 40 18 7 13 5 28 3 7 29 29 33 33 6 13 20 18 12 1 7 26 17 36 12 37 34 34 7 14 21 20 9 21 10 RO RO RO RO RO RW RO RO RW RO RO RW RO RW RW RO RW RW RO RO RO RO RO RW RO RO RO RO RO RO RO RW RO RO RW RW RW RO RO RO RO RO RO RO RO RO RO Status Display Tables\CIRCA_AN Status Display Tables\CIRCB_AN Status Display Tables\CIRCC_AN Status Display Tables\STATEGEN Status Display Tables\STATEGEN Service Configuration Tables\SERVICE1 Status Display Tables\STATEGEN Status Display Tables\STATEGEN Service Configuration Tables\UPDTHOUR Status Display Tables\STRTHOUR Status Display Tables\STATEGEN Service Configuration Tables\UPDTHOUR Status Display Tables\STRTHOUR Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Status Display Tables\MODES Configuration Tables\USER Service Configuration Tables\FACTORY Maintenance Display Tables\LOADFACT Status Display Tables\GENUNIT Status Display Tables\GENUNIT Maintenance Display Tables\LOADFACT Status Display Tables\GENUNIT Setpoint Configuration Tables\SETPOINT Status Display Tables\STATEGEN Status Display Tables\STATEGEN Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Status Display Tables\STATEGEN Status Display Tables\STATEGEN Service Configuration Tables\SERVICE1 Status Display Tables\MODES Status Display Tables\STATEGEN Service Configuration Tables\SERVICE1 Status Display Tables\QCK_TST1 Service Configuration Tables\FACTORY Status Display Tables\STATEGEN Status Display Tables\STATEGEN Status Display Tables\STATEGEN Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Status Display Tables\STATEGEN Status Display Tables\STRTHOUR Status Display Tables\STATEGEN Status Display Tables\STRTHOUR APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TOUCH PILOT DESCRIPTION 89 Cooler Pump Run Status Cooler Pumps Rotation Cooler Pumps Sequence Cooling Ice Setpoint Cooling Ramp Loading Cooling Reset Deg. Value Cooling Reset Select Cooling Setpoint 1 Cooling Setpoint 2 Cooling/FreeCool Timeout CPump 1 Ctl Delay (days) CPump 2 Ctl Delay (days) Current Alarm 1 Current Alarm 2 Current Alarm 3 Current Alarm 4 Current Alarm 5 Current At 100% Load A Current At 100% Load B Current At 100% Load C Current At 30% Load A Current At 30% Load B Current At 30% Load C Current Control Current Cooling Power Current Full Reset Value Current Full Reset Value Current Limit at 100% Current Limit Select Current Mode (1=occup.) Current Mode (1=occup.) Current No Reset Value Current No Reset Value Current Occup Period # Current Occup Period # Current Occupied Time Current Occupied Time Current Phase 1 Comp A Current Phase 1 Comp B Current Phase 1 Comp C Current Phase 2 Comp A Current Phase 2 Comp B Current Phase 2 Comp C Current Phase 3 Comp A Current Phase 3 Comp B Current Phase 3 Comp C LEGEND RO — Read Only RW — Read/Write TOUCH PILOT POINT NAME CPUMPDEF Mode_07 cpump_seq ice_sp cramp_sp cr_deg cr_sel csp1 csp2 fc_tmout cpump1_c cpump2_c alarm_1 alarm_2 alarm_3 alarm_4 alarm_5 cur100_a cur100_b cur100_c cur_30_a cur_30_b cur_30_c on_ctrl cool_pwr v_cr_fu v_hr_fu curr_ful curr_sel MODE MODE v_cr_no v_hr_no PER-NO PER-NO STRTTIME STRTTIME cpa_cur1 cpb_cur1 cpc_cur1 cpa_cur2 cpb_cur2 cpc_cur2 cpa_cur3 cpb_cur3 cpc_cur3 TOUCH PILOT PATH MAIN MENU\Status\STATEGEN MAIN MENU\Status\MODES MAIN MENU\Config\USER MAIN MENU\Setpoint\SETPOINT MAIN MENU\Setpoint\SETPOINT MAIN MENU\Setpoint\SETPOINT MAIN MENU\Config\USER MAIN MENU\Setpoint\SETPOINT MAIN MENU\Setpoint\SETPOINT MAIN MENU\Status\FREECOOL MAIN MENU\Service\MAINTCFG MAIN MENU\Service\MAINTCFG MAIN MENU\Status\GENUNIT MAIN MENU\Status\GENUNIT MAIN MENU\Status\GENUNIT MAIN MENU\Status\GENUNIT MAIN MENU\Status\GENUNIT MAIN MENU\Maint\LOADFACT MAIN MENU\Maint\LOADFACT MAIN MENU\Maint\LOADFACT MAIN MENU\Maint\LOADFACT MAIN MENU\Maint\LOADFACT MAIN MENU\Maint\LOADFACT MAIN MENU\Status\STATEGEN MAIN MENU\Status\FREECOOL MAIN MENU\Setpoint\SETPOINT MAIN MENU\Setpoint\SETPOINT MAIN MENU\Config\USER MAIN MENU\Config\USER MAIN MENU\Maint\OCCDEFCM\OCC1PO1S MAIN MENU\Maint\OCCDEFCM\OCC2PO2S MAIN MENU\Setpoint\SETPOINT MAIN MENU\Setpoint\SETPOINT MAIN MENU\Maint\OCCDEFCM\OCC1PO1S MAIN MENU\Maint\OCCDEFCM\OCC2PO2S MAIN MENU\Maint\OCCDEFCM\OCC1PO1S MAIN MENU\Maint\OCCDEFCM\OCC2PO2S MAIN MENU\Maint\CUR_PHAS MAIN MENU\Maint\CUR_PHAS MAIN MENU\Maint\CUR_PHAS MAIN MENU\Maint\CUR_PHAS MAIN MENU\Maint\CUR_PHAS MAIN MENU\Maint\CUR_PHAS MAIN MENU\Maint\CUR_PHAS MAIN MENU\Maint\CUR_PHAS MAIN MENU\Maint\CUR_PHAS LINE 13 8 8 4 14 13 19 2 3 7 5 6 14 15 16 17 18 15 16 17 12 13 14 4 4 10 24 31 30 1 1 9 23 2 2 5 5 1 4 7 2 5 8 3 6 9 READ/ WRITE RO RO RW RW RW RW RW RW RW RO RW RW RO RO RO RO RO RO RO RO RO RO RO RO RO RW RW RW RW RO RO RW RW RO RO RO RO RO RO RO RO RO RO RO RO RO CCN TABLE NAME Status Display Tables\STATEGEN Status Display Tables\MODES Configuration Tables\USER Setpoint Configuration Tables\SETPOINT Setpoint Configuration Tables\SETPOINT Setpoint Configuration Tables\SETPOINT Configuration Tables\USER Setpoint Configuration Tables\SETPOINT Setpoint Configuration Tables\SETPOINT Status Display Tables\FREECOOL Service Configuration Tables\MAINTCFG Service Configuration Tables\MAINTCFG Status Display Tables\GENUNIT Status Display Tables\GENUNIT Status Display Tables\GENUNIT Status Display Tables\GENUNIT Status Display Tables\GENUNIT Maintenance Display Tables\LOADFACT Maintenance Display Tables\LOADFACT Maintenance Display Tables\LOADFACT Maintenance Display Tables\LOADFACT Maintenance Display Tables\LOADFACT Maintenance Display Tables\LOADFACT Status Display Tables\STATEGEN Status Display Tables\FREECOOL Setpoint Configuration Tables\SETPOINT Setpoint Configuration Tables\SETPOINT Configuration Tables\USER Configuration Tables\USER Maintenance Display Tables\OCCDEFCM\OCC1PO1S Maintenance Display Tables\OCCDEFCM\OCC2PO2S Setpoint Configuration Tables\SETPOINT Setpoint Configuration Tables\SETPOINT Maintenance Display Tables\OCCDEFCM\OCC1PO1S Maintenance Display Tables\OCCDEFCM\OCC2PO2S Maintenance Display Tables\OCCDEFCM\OCC1PO1S Maintenance Display Tables\OCCDEFCM\OCC2PO2S Maintenance Display Tables\CUR_PHASE Maintenance Display Tables\CUR_PHASE Maintenance Display Tables\CUR_PHASE Maintenance Display Tables\CUR_PHASE Maintenance Display Tables\CUR_PHASE Maintenance Display Tables\CUR_PHASE Maintenance Display Tables\CUR_PHASE Maintenance Display Tables\CUR_PHASE Maintenance Display Tables\CUR_PHASE APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TOUCH PILOT DESCRIPTION 90 Current Setpoint Current Unoccupied Time Current Unoccupied Time Current Z Multiplier Val Customer Shutdown Out Daylight Sav Ent Day of Week (1=Monday) Daylight Sav Ent Month Daylight Sav Ent Week of Month Daylight Sav Leaving Day of Week (1=Monday) Daylight Sav Leaving Month Daylight Sav Leaving Week of Month Daylight Saving Select Decription Defrost Active On Cir A Defrost Active On Cir B Defrost Active? Circuit A Circuit B Defrost Duration Circuit A Circuit B Defrost Fan Offset Cal A Defrost Fan Offset Cal B Defrost Fan Start Cal A Defrost Fan Start Cal B Defrost Number Circuit A Circuit B Defrost Number Circuit A Circuit B Defrost Temperature Circuit A Circuit B Delta - Reference Delta Circuit A Circuit B Delta: OAT - Mean SST Circuit A Circuit B Delta T Full Reset Value Delta T Full Reset Value Delta T No Reset Value Delta T No Reset Value Demand Limit Active Demand Limit Type Select Deri PID Gain Varifan DGT Cool Solenoid Circuit A Circuit B Circuit C LEGEND RO — Read Only RW — Read/Write TOUCH PILOT POINT NAME SP ENDTIME ENDTIME zm Q_SHUT startdow startmon startwom stopdow stopmon stopwom dayl_sel DevDesc Mode_19 Mode_20 TOUCH PILOT PATH MAIN MENU\Status\GENUNIT MAIN MENU\Maint\OCCDEFCM\OCC1PO1S MAIN MENU\Maint\OCCDEFCM\OCC2PO2S MAIN MENU\Maint\LOADFACT MAIN MENU\Status\QCK_TST1 MAIN MENU\Config\BRODEFS MAIN MENU\Config\BRODEFS MAIN MENU\Config\BRODEFS MAIN MENU\Config\BRODEFS MAIN MENU\Config\BRODEFS MAIN MENU\Config\BRODEFS MAIN MENU\Config\BRODEFS MAIN MENU\Config\Ctlr-ID MAIN MENU\Status\MODES MAIN MENU\Status\MODES READ/ LINE WRITE 31 RW 6 RO 6 RO 18 RO 47 RW 10 RW 9 RW 11 RW 14 RW 13 RW 15 RW 7 RW 1 RW 20 RO 21 RO CCN TABLE NAME Status Display Tables\GENUNIT Maintenance Display Tables\OCCDEFCM\OCC1PO1S Maintenance Display Tables\OCCDEFCM\OCC2PO2S Maintenance Display Tables\LOADFACT Status Display Tables\QCK_TST1 Configuration Tables\BRODEFS\BROCASTS Configuration Tables\BRODEFS\BROCASTS Configuration Tables\BRODEFS\BROCASTS Configuration Tables\BRODEFS\BROCASTS Configuration Tables\BRODEFS\BROCASTS Configuration Tables\BRODEFS\BROCASTS Configuration Tables\BRODEFS\BROCASTS Configuration Tables\!CtlrID\PD5_XAXQ Status Display Tables\MODES Status Display Tables\MODES mode[19] mode[20] MAIN MENU\Maint\DEFROSTM MAIN MENU\Maint\DEFROSTM 4 21 RO RO Maintenance Display Tables\DEFROSTM Maintenance Display Tables\DEFROSTM defr_dua defr_dub def_of_a def_of_b def_ca_a def_ca_b MAIN MENU\Maint\DEFROSTM MAIN MENU\Maint\DEFROSTM MAIN MENU\Maint\DEFROSTM MAIN MENU\Maint\DEFROSTM MAIN MENU\Maint\DEFROSTM MAIN MENU\Maint\DEFROSTM 6 23 16 33 15 32 RO RO RO RO RO RO Maintenance Display Tables\DEFROSTM Maintenance Display Tables\DEFROSTM Maintenance Display Tables\DEFROSTM Maintenance Display Tables\DEFROSTM Maintenance Display Tables\DEFROSTM Maintenance Display Tables\DEFROSTM nb_def_a nb_def_b MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN 6 7 RW RW Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN nb_def_a nb_def_b MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS 3 4 RO RO Status Display Tables\FANHOURS Status Display Tables\FANHOURS DEFRT_A DEFRT_B MAIN MENU\Maint\DEFROSTM MAIN MENU\Maint\DEFROSTM 5 22 RO RO Maintenance Display Tables\DEFROSTM Maintenance Display Tables\DEFROSTM delt_v_a delt_v_b MAIN MENU\Maint\DEFROSTM MAIN MENU\Maint\DEFROSTM 13 30 RO RO Maintenance Display Tables\DEFROSTM Maintenance Display Tables\DEFROSTM delt_a delt_b dt_cr_fu dt_hr_fu dt_cr_no dt_hr_no Mode_04 lim_sel hd_dg MAIN MENU\Maint\DEFROSTM MAIN MENU\Maint\DEFROSTM MAIN MENU\Setpoint\SETPOINT MAIN MENU\Setpoint\SETPOINT MAIN MENU\Setpoint\SETPOINT MAIN MENU\Setpoint\SETPOINT MAIN MENU\Status\MODES MAIN MENU\Config\USER MAIN MENU\Service\SERVICE1 11 28 8 22 7 21 5 24 8 RO RO RW RW RW RW RO RW RW Maintenance Display Tables\DEFROSTM Maintenance Display Tables\DEFROSTM Setpoint Configuration Tables\SETPOINT Setpoint Configuration Tables\SETPOINT Setpoint Configuration Tables\SETPOINT Setpoint Configuration Tables\SETPOINT Status Display Tables\MODES Configuration Tables\USER Service Configuration Tables\SERVICE1 Q_CDGT_A Q_CDGT_B Q_CDGT_C MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 21 28 9 RW RW RO Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TOUCH PILOT DESCRIPTION 91 DGT Cooling Solenoid Circuit A Circuit B Circuit C Discharge Gas Temp Circuit A Circuit B Circuit C Discharge Pressure Circuit A Circuit B Circuit C Differential Water Temp Discharge A Gas Limit Discharge A Temp Average Discharge A Temp Rate Discharge B Gas Limit Discharge B Temp Average Discharge B Temp Rate Discharge C Gas Limit Discharge C Temp Average Discharge C Temp Rate Discharge Superheat A Discharge Superheat B Discharge Superheat C DLY 3 - Cooler Pump 1 (days) DLY 4 - Cooler Pump 2 (days) DLY 5 - Condenser Pump 1 (days) DLY 6 - Condenser Pump 2 (days) DLY 7 - Water Filter (days) DLY 8 - Cp A Oil Filter (days) DLY 9 - Cp B Oil Filter (days) DLY 10 - Cp C Oil Filter (days) Economizer A Steps Numb Economizer B Steps Numb Economizer C Steps Numb Economizer Position A Economizer Position B Economizer Position C Economizer SH Setpoint A Economizer SH Setpoint A Economizer SH Setpoint B Economizer SH Setpoint B Economizer SH Setpoint C Economizer SH Setpoint C Economizer Superheat A Economizer Superheat B Economizer Superheat C Economizer EXV Pos Circuit A Circuit B Circuit C LEGEND RO — Read Only RW — Read/Write TOUCH PILOT POINT NAME TOUCH PILOT PATH GASCOOLA GASCOOLB GASCOOLC MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D DGT_A DGT_B DGT_C LINE READ/ WRITE CCN TABLE NAME 8 8 8 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D MAIN MENU\Status\CIRCA_AN MAIN MENU\Status\CIRCB_AN MAIN MENU\Status\CIRCC_AN 10 10 10 RO RO RO Status Display Tables\CIRCA_AN Status Display Tables\CIRCB_AN Status Display Tables\CIRCC_AN DP_A DP_B DP_C diff_wt sdtlim_a sdt_m_a sdt_mr_a sdtlim_b sdt_m_b sdt_mr_b sdtlim_c sdt_m_c sdt_mr_c DSH_A DSH_B DSH_C cpump1_m cpump2_m hpump1_m hpump2_m wfilte_m ofilta_m ofiltb_m ofiltc_m eco_cnfa eco_cnfb eco_cnfc EXV_EC_A EXV_EC_B EXV_EC_C ecsh_spa esh_sp_a ecsh_spb esh_sp_b ecsh_spc esh_sp_c eco_sha eco_shb eco_shc MAIN MENU\Status\CIRCA_AN MAIN MENU\Status\CIRCB_AN MAIN MENU\Status\CIRCC_AN MAIN MENU\Maint\LOADFACT MAIN MENU\Maint\PR_LIMIT MAIN MENU\Maint\PR_LIMIT MAIN MENU\Maint\PR_LIMIT MAIN MENU\Maint\PR_LIMIT MAIN MENU\Maint\PR_LIMIT MAIN MENU\Maint\PR_LIMIT MAIN MENU\Maint\PR_LIMIT MAIN MENU\Maint\PR_LIMIT MAIN MENU\Maint\PR_LIMIT MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\SERMAINT MAIN MENU\Maint\SERMAINT MAIN MENU\Maint\SERMAINT MAIN MENU\Maint\SERMAINT MAIN MENU\Maint\SERMAINT MAIN MENU\Maint\SERMAINT MAIN MENU\Maint\SERMAINT MAIN MENU\Maint\SERMAINT MAIN MENU\Service\FACTORY2 MAIN MENU\Service\FACTORY2 MAIN MENU\Service\FACTORY2 MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Service\SERVICE1 MAIN MENU\Maint\EXV_CTRL MAIN MENU\Service\SERVICE1 MAIN MENU\Maint\EXV_CTRL MAIN MENU\Service\SERVICE1 MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL 3 3 3 3 3 1 2 7 5 6 11 9 10 3 10 17 10 11 12 13 14 15 16 17 22 23 24 25 29 33 27 21 31 22 35 23 26 30 34 RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RW RW RW RO RO RO RO RW RO RW RO RW RO RO RO Status Display Tables\CIRCA_AN Status Display Tables\CIRCB_AN Status Display Tables\CIRCC_AN Maintenance Display Tables\LOADFACT Maintenance Display Tables\PR_LIMIT Maintenance Display Tables\PR_LIMIT Maintenance Display Tables\PR_LIMIT Maintenance Display Tables\PR_LIMIT Maintenance Display Tables\PR_LIMIT Maintenance Display Tables\PR_LIMIT Maintenance Display Tables\PR_LIMIT Maintenance Display Tables\PR_LIMIT Maintenance Display Tables\PR_LIMIT Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\SERMAINT Maintenance Display Tables\SERMAINT Maintenance Display Tables\SERMAINT Maintenance Display Tables\SERMAINT Maintenance Display Tables\SERMAINT Maintenance Display Tables\SERMAINT Maintenance Display Tables\SERMAINT Maintenance Display Tables\SERMAINT Service Configuration Tables\FACTORY2 Service Configuration Tables\FACTORY2 Service Configuration Tables\FACTORY2 Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Service Configuration Tables\SERVICE1 Maintenance Display Tables\EXV_CTRL Service Configuration Tables\SERVICE1 Maintenance Display Tables\EXV_CTRL Service Configuration Tables\SERVICE1 Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Q_ECO_A Q_ECO_B Q_ECO_C MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 6 7 8 RW RW RW Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TOUCH PILOT DESCRIPTION 92 Economizer Gas Temp Circuit A Circuit B Circuit C Economizer Pressure Circuit A Circuit B Circuit C EHS Ctrl Override Elec Stage OAT Threshold Electric Heat Active Electrical Box Interlock Electrical Heat Stage Electrical Heat Stages Electrical Pulldown Time Electrical Pulldown? Element Emergency Stop EMM NRCP2 Board Energy Management Module Entering Fluid Control Estimated FreeCool Power Exchanger Frost Factor Circuit A Circuit B External Temperature EXV A Maximum Steps Numb EXV A Superheat Setpoint EXV B Maximum Steps Numb EXV B Superheat Setpoint EXV Board Circuit A EXV Board Circuit B EXV Board Circuit C EXV C Maximum Steps Numb EXV C Superheat Setpoint EXV MOP Setpoint EXV Override Circuit A EXV Override Circuit A EXV Override Circuit B EXV Override Circuit B EXV Override Circuit C EXV Override Circuit C EXV Position Circuit A EXV Position Circuit B EXV Position Circuit C EXV Position Circuit A Circuit B Circuit C EXV Position Circuit A Circuit B Circuit C LEGEND RO — Read Only RW — Read/Write TOUCH PILOT POINT NAME TOUCH PILOT PATH LINE READ/ WRITE CCN TABLE NAME ECO_TP_A ECO_TP_B ECO_TP_C MAIN MENU\Status\CIRCA_AN MAIN MENU\Status\CIRCB_AN MAIN MENU\Status\CIRCC_AN 11 11 11 RO RO RO Status Display Tables\CIRCA_AN Status Display Tables\CIRCB_AN Status Display Tables\CIRCC_AN ECON_P_A ECON_P_B ECON_P_C over_ehs ehs_th Mode_15 ELEC_BOX EHS_STEP ehs_sel ehs_pull ehspulld Element EMSTOP EMM_NRCP emm_nrcp ewt_opt fc_pwr MAIN MENU\Status\CIRCA_AN MAIN MENU\Status\CIRCB_AN MAIN MENU\Status\CIRCC_AN MAIN MENU\Maint\LOADFACT MAIN MENU\Config\USER MAIN MENU\Status\MODES MAIN MENU\Status\STATEGEN MAIN MENU\Status\STATEGEN MAIN MENU\Service\FACTORY MAIN MENU\Config\USER MAIN MENU\Maint\LOADFACT MAIN MENU\Config\Ctlr-ID MAIN MENU\Status\GENUNIT MAIN MENU\Maint\BOARD_PN MAIN MENU\Service\FACTORY MAIN MENU\Service\SERVICE1 MAIN MENU\Status\FREECOOL 5 5 5 22 34 16 16 19 16 36 24 8 32 9 17 5 5 RO RO RO RO RW RO RO RO RW RW RO RO RO RO RW RW RO Status Display Tables\CIRCA_AN Status Display Tables\CIRCB_AN Status Display Tables\CIRCC_AN Maintenance Display Tables\LOADFACT Configuration Tables\USER Status Display Tables\MODES Status Display Tables\STATEGEN Status Display Tables\STATEGEN Service Configuration Tables\FACTORY Configuration Tables\USER Maintenance Display Tables\LOADFACT Configuration Tables\!CtlrID\PD5_XAXQ Status Display Tables\GENUNIT Maintenance Display Tables\BOARD_PN Service Configuration Tables\FACTORY Service Configuration Tables\SERVICE1 Status Display Tables\FREECOOL frost_a frost_b OAT exva_max sh_sp_a exvb_max sh_sp_b EXV_BRD1 EXV_BRD2 EXV_BRD3 exvc_max sh_sp_c mop_sp oc_eco_a ov_exv_a oc_eco_b ov_exv_b oc_eco_c ov_exv_c EXV_A EXV_B EXV_C MAIN MENU\Maint\DEFROSTM MAIN MENU\Maint\DEFROSTM MAIN MENU\Status\GENUNIT MAIN MENU\Service\FACTORY2 MAIN MENU\Service\SERVICE1 MAIN MENU\Service\FACTORY2 MAIN MENU\Service\SERVICE1 MAIN MENU\Maint\BOARD_PN MAIN MENU\Maint\BOARD_PN MAIN MENU\Maint\BOARD_PN MAIN MENU\Service\FACTORY2 MAIN MENU\Service\SERVICE1 MAIN MENU\Service\SERVICE1 MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL 2 19 30 18 9 19 10 1 2 3 20 11 15 28 8 32 15 36 22 2 9 16 RO RO RO RW RW RW RW RO RO RO RW RW RW RO RO RO RO RO RO RO RO RO Maintenance Display Tables\DEFROSTM Maintenance Display Tables\DEFROSTM Status Display Tables\GENUNIT Service Configuration Tables\FACTORY2 Service Configuration Tables\SERVICE1 Service Configuration Tables\FACTORY2 Service Configuration Tables\SERVICE1 Maintenance Display Tables\BOARD_PN Maintenance Display Tables\BOARD_PN Maintenance Display Tables\BOARD_PN Service Configuration Tables\FACTORY2 Service Configuration Tables\SERVICE1 Service Configuration Tables\SERVICE1 Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Q_EXVA Q_EXVB Q_EXVC MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 3 4 5 RW RW RW Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 EXV_A EXV_B EXV_C MAIN MENU\Status\CIRCA_AN MAIN MENU\Status\CIRCB_AN MAIN MENU\Status\CIRCC_AN 15 15 15 RO RO RO Status Display Tables\CIRCA_AN Status Display Tables\CIRCB_AN Status Display Tables\CIRCC_AN APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TOUCH PILOT DESCRIPTION 93 EXV Position Circuit A Circuit B Circuit C Factory Password Fan #1 Hours Circuit A Circuit B Circuit C Fan #1 Hours Circuit A Circuit B Circuit C Fan #2 Hours Circuit A Circuit B Circuit C Fan #2 Hours Circuit A Circuit B Circuit C Fan #3 Hours Circuit A Circuit B Circuit C Fan #3 Hours Circuit A Circuit B Circuit C Fan #4 Hours Circuit A Circuit B Circuit C Fan #4 Hours Circuit A Circuit B Circuit C Fan #5 Hours Circuit A Circuit B Circuit C Fan #5 Hours Circuit A Circuit B Circuit C Fan #6 Hours Circuit A Circuit B Circuit C Fan #6 Hours Circuit A Circuit B Circuit C LEGEND RO — Read Only RW — Read/Write TOUCH PILOT POINT NAME TOUCH PILOT PATH LINE READ/ WRITE CCN TABLE NAME EXV_A EXV_B EXV_C fac_pass MAIN MENU\Status\FREECOOL MAIN MENU\Status\FREECOOL MAIN MENU\Status\FREECOOL MAIN MENU\Service\FACTORY 20 30 40 19 RO RO RO RW Status Display Tables\FREECOOL Status Display Tables\FREECOOL Status Display Tables\FREECOOL Service Configuration Tables\FACTORY hr_fana1 hr_fanb1 hr_fanc1 MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN 8 18 28 RW RW RW Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN hr_fana1 hr_fanb1 hr_fanc1 MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS 5 15 25 RO RO RO Status Display Tables\FANHOURS Status Display Tables\FANHOURS Status Display Tables\FANHOURS hr_fana2 hr_fanb2 hr_fanc2 MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN 9 19 29 RW RW RW Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN hr_fana2 hr_fanb2 hr_fanc2 MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS 6 16 26 RO RO RO Status Display Tables\FANHOURS Status Display Tables\FANHOURS Status Display Tables\FANHOURS hr_fana3 hr_fanb3 hr_fanc3 MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN 10 20 30 RW RW RW Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN hr_fana3 hr_fanb3 hr_fanc3 MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS 7 17 27 RO RO RO Status Display Tables\FANHOURS Status Display Tables\FANHOURS Status Display Tables\FANHOURS hr_fana4 hr_fanb4 hr_fanc4 MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN 11 21 31 RW RW RW Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN hr_fana4 hr_fanb4 hr_fanc4 MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS 8 18 28 RO RO RO Status Display Tables\FANHOURS Status Display Tables\FANHOURS Status Display Tables\FANHOURS hr_fana5 hr_fanb5 hr_fanc5 MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN 12 22 32 RW RW RW Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN hr_fana5 hr_fanb5 hr_fanc5 MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS 9 19 29 RO RO RO Status Display Tables\FANHOURS Status Display Tables\FANHOURS Status Display Tables\FANHOURS hr_fana6 hr_fanb6 hr_fanc6 MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN 13 23 33 RW RW RW Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN hr_fana6 hr_fanb6 hr_fanc6 MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS 10 20 30 RO RO RO Status Display Tables\FANHOURS Status Display Tables\FANHOURS Status Display Tables\FANHOURS APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TOUCH PILOT DESCRIPTION 94 Fan #7 Hours Circuit A Circuit B Circuit C Fan #7 Hours Circuit A Circuit B Circuit C Fan #8 Hours Circuit A Circuit B Circuit C Fan #8 Hours Circuit A Circuit B Circuit C Fan #9 Hours Circuit A Circuit B Circuit C Fan #9 Hours Circuit A Circuit B Circuit C Fan #10 Hours Circuit A Circuit B Circuit C Fan #10 Hours Circuit A Circuit B Circuit C Fan Cycle Counter Circuit A Circuit B Circuit C Fan Output DO #1 Circuit A Circuit B Circuit C Fan Output DO #2 Circuit A Circuit B Circuit C Fan Output DO #3 Circuit A Circuit B Circuit C Fan Output DO #4 Circuit A Circuit B Circuit C LEGEND RO — Read Only RW — Read/Write TOUCH PILOT POINT NAME TOUCH PILOT PATH LINE READ/ WRITE CCN TABLE NAME hr_fana7 hr_fanb7 hr_fanc7 MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN 14 24 34 RW RW RW Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN hr_fana7 hr_fanb7 hr_fanc7 MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS 11 21 31 RO RO RO Status Display Tables\FANHOURS Status Display Tables\FANHOURS Status Display Tables\FANHOURS hr_fana8 hr_fanb8 hr_fanc8 MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN 15 25 35 RW RW RW Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN hr_fana8 hr_fanb8 hr_fanc8 MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS 12 22 32 RO RO RO Status Display Tables\FANHOURS Status Display Tables\FANHOURS Status Display Tables\FANHOURS hr_fana9 hr_fanb9 hr_fanc9 MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN 16 26 36 RW RW RW Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN hr_fana9 hr_fanb9 hr_fanc9 MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS 13 23 33 RO RO RO Status Display Tables\FANHOURS Status Display Tables\FANHOURS Status Display Tables\FANHOURS hrfana10 hrfanb10 hrfanc10 MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN MAIN MENU\Service\UPDHRFAN 17 27 37 RW RW RW Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN Service Configuration Tables\UPDHRFAN hrfana10 hrfanb10 hrfanc10 MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS 14 24 34 RO RO RO Status Display Tables\FANHOURS Status Display Tables\FANHOURS Status Display Tables\FANHOURS fancyc_a fancyc_b fancyc_c MAIN MENU\Maint\FANCTRL MAIN MENU\Maint\FANCTRL MAIN MENU\Maint\FANCTRL 3 7 11 RO RO RO Maintenance Display Tables\FANCTRL Maintenance Display Tables\FANCTRL Maintenance Display Tables\FANCTRL fan_a1 fan_b1 fan_c1 MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D 11 11 11 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D fan_a2 fan_b2 fan_c2 MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D 12 12 12 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D fan_a3 fan_b3 fan_c3 MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D 13 13 13 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D fan_a4 fan_b4 fan_c4 MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D 14 14 14 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TOUCH PILOT DESCRIPTION 95 Fan Output DO #5 Circuit A Circuit B Circuit C Fan Output DO #6 Circuit A Circuit B Circuit C Fan Output DO #7 Circuit A Circuit B Circuit C Fan Output DO #8 Circuit A Circuit B Circuit C Fan Sequence Started? Circuit A Circuit B Fan Stages Circuit A Circuit B Circuit C Fan Staging Number Circuit A Circuit B Circuit C Fan Staging Number Circuit A Circuit B Circuit C Flow Checked if C Pump Off Free Cool A Ball Valve Free Cool A EXV Position Free Cool B Ball Valve Free Cool B EXV Position Free Cool Conditions OK? Free Cool Pump A Hours Free Cool Pump B Hours Free Cool Request? Free Cooling A Pump Hours Free Cooling Active Free Cooling Active Circuit A Circuit B Circuit C Free Cooling B Pump Hours Free Cooling Disable Free Cooling Disable Sw Free Cooling Disable? Free Cooling Heater Free Cooling OAT Limit Free Cooling Select LEGEND RO — Read Only RW — Read/Write TOUCH PILOT POINT NAME TOUCH PILOT PATH LINE READ/ WRITE CCN TABLE NAME fan_a5 fan_b5 fan_c5 MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D 15 15 15 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D fan_a6 fan_b6 fan_c6 MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D 16 16 16 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D fan_a7 fan_b7 fan_c7 MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D 17 17 17 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D fan_a7 fan_b7 fan_c7 MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D 17 17 17 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D def_fa_a def_fa_b MAIN MENU\Maint\DEFROSTM MAIN MENU\Maint\DEFROSTM 7 24 RO RO Maintenance Display Tables\DEFROSTM Maintenance Display Tables\DEFROSTM Q_FAN_A Q_FAN_B Q_FAN_C MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 9 10 11 RW RW RW Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 FAN_ST_A FAN_ST_B FAN_ST_C MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D 19 19 19 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D FAN_ST_A FAN_ST_B FAN_ST_C pump_loc Q_FCBVL_A Q_FCEXVA Q_FCBVL_B Q_FCEXVB fc_ready hr_fcm_a hr_fcm_b fc_reqst hr_fcp_a Mode_13 MAIN MENU\Status\FREECOOL MAIN MENU\Status\FREECOOL MAIN MENU\Status\FREECOOL MAIN MENU\Config\USER MAIN MENU\Status\QCK_TST2 MAIN MENU\Status\QCK_TST2 MAIN MENU\Status\QCK_TST2 MAIN MENU\Status\QCK_TST2 MAIN MENU\Status\FREECOOL MAIN MENU\Status\FANHOURS MAIN MENU\Status\FANHOURS MAIN MENU\Status\FREECOOL MAIN MENU\Service\UPDHRFAN MAIN MENU\Status\MODES 13 23 33 17 18 16 19 17 8 1 2 9 4 14 RO RO RO RW RO RO RO RO RO RO RO RO RW RO Status Display Tables\FREECOOL Status Display Tables\FREECOOL Status Display Tables\FREECOOL Configuration Tables\USER Status Display Tables\QCK_TST2 Status Display Tables\QCK_TST2 Status Display Tables\QCK_TST2 Status Display Tables\QCK_TST2 Status Display Tables\FREECOOL Status Display Tables\FANHOURS Status Display Tables\FANHOURS Status Display Tables\FREECOOL Service Configuration Tables\UPDHRFAN Status Display Tables\MODES FC_ON_A FC_ON_B FC_ON_C hr_fcp_b FC_DSBLE FC_SW FC_DSBLE Q_FC_HTR free_oat freecool MAIN MENU\Status\FREECOOL MAIN MENU\Status\FREECOOL MAIN MENU\Status\FREECOOL MAIN MENU\Service\UPDHRFAN MAIN MENU\Status\GENUNIT MAIN MENU\Status\STATEGEN MAIN MENU\Status\FREECOOL MAIN MENU\Status\QCK_TST2 MAIN MENU\Config\USER MAIN MENU\Service\FACTORY 12 22 32 5 12 6 2 15 33 11 RO RO RO RW RW RO RO RO RW RW Status Display Tables\FREECOOL Status Display Tables\FREECOOL Status Display Tables\FREECOOL Service Configuration Tables\UPDHRFAN Status Display Tables\GENUNIT Status Display Tables\STATEGEN Status Display Tables\FREECOOL Status Display Tables\QCK_TST2 Configuration Tables\USER Service Configuration Tables\FACTORY APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TOUCH PILOT DESCRIPTION 96 Frost Integrator Gain Circuit A Circuit B Head Press Speed Circuit A Circuit B Circuit C HEAT RECLAIM CIRCUIT A HEAT RECLAIM CIRCUIT B Heat Reclaim Select Heat Reclaim Select Heat/Cool Select Heat/Cool Status Heating Changeover Setpt Heating Low EWT Lockout Heating OAT Threshold Heating Ramp Loading Heating Reset Deg. Value Heating Reset Select Heating Setpoint 1 Heating Setpoint 2 High DGT Circuit A High DGT Circuit B High DGT Circuit C High Pres Override Cir A High Pres Override Cir B High Pres Override Cir C High Pressure Threshold High Tiers Display Selec Holiday Duration (days) Holiday Start Day Holiday Start Month Hot Gas Bypass Select Head Press Actuator Pos Circuit A Circuit B Circuit C Heater Ball Valve Circuit A Circuit B Circuit C Hot Gas Bypass Output Circuit A Circuit B Circuit C Hot Gas Bypass Circuit A Circuit B Circuit C HPump 1 Ctl Delay (days) HPump 2 Ctl Delay (days) HR Condenser Heater Ice Done Storage Switch Ice Mode Enable Ice Mode in Effect LEGEND RO — Read Only RW — Read/Write TOUCH PILOT POINT NAME TOUCH PILOT PATH LINE READ/ WRITE CCN TABLE NAME fr_int_a fr_int_b MAIN MENU\Maint\DEFROSTM MAIN MENU\Maint\DEFROSTM 14 31 RO RO Maintenance Display Tables\DEFROSTM Maintenance Display Tables\DEFROSTM Q_VFANA Q_VFANB Q_VFANC — — RECL_SEL RECL_SET HC_SEL HEATCOOL hauto_sp Mode_16 heat_th hramp_sp hr_deg hr_sel hsp1 hsp2 Mode_24 Mode_25 Mode_26 Mode_27 Mode_28 Mode_29 hp_th highdisp HOL-LEN HOL-DAY HOL-MON hgbp_sel MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\RECLAIM MAIN MENU\Status\RECLAIM MAIN MENU\Status\RECLAIM MAIN MENU\Status\GENUNIT MAIN MENU\Status\GENUNIT MAIN MENU\Status\GENUNIT MAIN MENU\Setpoint\SETPOINT MAIN MENU\Status\MODES MAIN MENU\Config\USER MAIN MENU\Setpoint\SETPOINT MAIN MENU\Setpoint\SETPOINT MAIN MENU\Config\USER MAIN MENU\Setpoint\SETPOINT MAIN MENU\Setpoint\SETPOINT MAIN MENU\Status\MODES MAIN MENU\Status\MODES MAIN MENU\Status\MODES MAIN MENU\Status\MODES MAIN MENU\Status\MODES MAIN MENU\Status\MODES MAIN MENU\Service\SERVICE1 MAIN MENU\Service\FACTORY MAIN MENU\Config\HOLIDAY\HOLDY_01 MAIN MENU\Config\HOLIDAY\HOLDY_01 MAIN MENU\Config\HOLIDAY\HOLDY_01 MAIN MENU\Service\FACTORY 12 13 14 9 19 1 11 9 8 30 17 32 26 25 20 17 18 25 26 27 28 29 30 16 18 3 2 1 14 RW RW RW RO RO RO RW RW RO RW RO RW RW RW RW RW RW RO RO RO RO RO RO RW RW RW RW RW RW Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Status Display Tables\RECLAIM Status Display Tables\RECLAIM Status Display Tables\RECLAIM Status Display Tables\GENUNIT Status Display Tables\GENUNIT Status Display Tables\GENUNIT Setpoint Configuration Tables\SETPOINT Status Display Tables\MODES Configuration Tables\USER Setpoint Configuration Tables\SETPOINT Setpoint Configuration Tables\SETPOINT Configuration Tables\USER Setpoint Configuration Tables\SETPOINT Setpoint Configuration Tables\SETPOINT Status Display Tables\MODES Status Display Tables\MODES Status Display Tables\MODES Status Display Tables\MODES Status Display Tables\MODES Status Display Tables\MODES Service Configuration Tables\SERVICE1 Service Configuration Tables\FACTORY Configuration Tables\HOLIDAY\HOLDY_01 Configuration Tables\HOLIDAY\HOLDY_01 Configuration Tables\HOLIDAY\HOLDY_01 Service Configuration Tables\FACTORY hd_pos_a hd_pos_b hd_pos_c MAIN MENU\Status\CIRCA_AN MAIN MENU\Status\CIRCB_AN MAIN MENU\Status\CIRCC_AN 16 16 16 RO RO RO Status Display Tables\CIRCA_AN Status Display Tables\CIRCB_AN Status Display Tables\CIRCC_AN Q_BVL_A Q_BVL_B Q_BVL_C MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 19 26 33 RW RW RW Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 HGBP_A HGBP_B HGBP_C MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D 9 9 9 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D Q_HGBP_A Q_HGBP_B Q_HGBP_C hpump1_c hpump2_c Q_CD_HT ICE_SW ice_cnfg Mode_18 MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Service\MAINTCFG MAIN MENU\Service\MAINTCFG MAIN MENU\Status\QCK_TST2 MAIN MENU\Status\STATEGEN MAIN MENU\Config\USER MAIN MENU\Status\MODES 20 27 34 7 8 12 11 42 19 RW RW RW RW RW RW RO RW RO Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Service Configuration Tables\MAINTCFG Service Configuration Tables\MAINTCFG Status Display Tables\QCK_TST2 Status Display Tables\STATEGEN Configuration Tables\USER Status Display Tables\MODES APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TOUCH PILOT DESCRIPTION 97 Int PID Gain Varifan Lag Capacity Limit Value Lag Minimum Running Time Lag Start Delay Lag Start Timer Lag Unit Pump Control Language Selection Lead Lag Select Lead Pulldown Time Lead Pulldown? Lead Unit is the: Lead/Lad Changeover? Lead/Lag Balance Delta Lead/Lag Hours Delta Limit 4-20mA Signal Limit Switch 1 Status Limit Switch 2 Status Load/Unload Factor Location Low Suction Circuit A Low Suction Circuit B Low Suction Circuit C Low Superheat Circuit A Low Superheat Circuit B Low Superheat Circuit C LWT-OAT Delta mA For 0% Demand Limit mA For 100% Demand Limit Machine Operating Hours Machine Operating Hours Machine Starts Machine Starts Number Master Control Type Master Control Type Master Slave Active Master/Slave Ctrl Active Master/Slave Error Master/Slave Select Max Available Capacity? MCHX Exchanger Select Metric Display on STDU Minutes Left for Start Model Number Must Trip Amps Must Trip Amps Must Trip Amps Mean SST Calculation Circuit A Circuit B Motor Current Circuit A Circuit B Circuit C LEGEND RO — Read Only RW — Read/Write TOUCH PILOT POINT NAME hd_ig LAG_LIM lag_mini l_strt_d lstr_tim lag_pump LANGUAGE lead_sel lead_pul ll_pull lead_sel ll_chang ll_bal_d ll_hr_d LIM_ANAL LIM_SW1 LIM_SW2 smz Location Mode_21 Mode_22 Mode_23 Mode_30 Mode_31 Mode_32 fc_delta lim_ze lim_mx hr_mach HR_MACH st_mach st_mach ms_ctrl ms_ctrl Mode_11 ms_activ ms_error ms_sel cap_max mchx_sel DISPUNIT min_left ModelNum cpa_mtam cpb_mtam cpc_mtam MAIN MENU\Service\SERVICE1 MAIN MENU\Status\GENUNIT MAIN MENU\Config\MST_SLV MAIN MENU\Maint\M_MSTSLV MAIN MENU\Config\MST_SLV MAIN MENU\Config\MST_SLV MAIN MENU\Config\DISPCONF MAIN MENU\Config\MST_SLV MAIN MENU\Config\MST_SLV MAIN MENU\Maint\M_MSTSLV MAIN MENU\Maint\M_MSTSLV MAIN MENU\Maint\M_MSTSLV MAIN MENU\Config\MST_SLV MAIN MENU\Maint\M_MSTSLV MAIN MENU\Status\STATEGEN MAIN MENU\Status\STATEGEN MAIN MENU\Status\STATEGEN MAIN MENU\Maint\LOADFACT MAIN MENU\Config\Ctlr-ID MAIN MENU\Status\MODES MAIN MENU\Status\MODES MAIN MENU\Status\MODES MAIN MENU\Status\MODES MAIN MENU\Status\MODES MAIN MENU\Status\MODES MAIN MENU\Status\FREECOOL MAIN MENU\Config\USER MAIN MENU\Config\USER MAIN MENU\Service\UPDTHOUR MAIN MENU\Status\STRTHOUR MAIN MENU\Service\UPDTHOUR MAIN MENU\Status\STRTHOUR MAIN MENU\Config\MST_SLV MAIN MENU\Maint\M_MSTSLV MAIN MENU\Status\MODES MAIN MENU\Maint\M_MSTSLV MAIN MENU\Maint\M_MSTSLV MAIN MENU\Config\MST_SLV MAIN MENU\Maint\M_MSTSLV MAIN MENU\Service\FACTORY MAIN MENU\Config\DISPCONF MAIN MENU\Status\GENUNIT MAIN MENU\Config\Ctlr-ID MAIN MENU\Maint\BOARD_PN MAIN MENU\Maint\BOARD_PN MAIN MENU\Maint\BOARD_PN 7 22 20 8 17 21 2 12 18 11 5 10 16 9 42 8 9 19 2 22 23 24 31 32 33 3 29 28 5 1 6 2 7 3 12 4 12 3 13 15 1 7 4 12 16 20 READ/ WRITE RW RO RW RO RW RW RW RW RW RO RO RO RW RO RO RO RO RO RO RO RO RO RO RO RO RO RW RW RW RO RW RO RW RO RO RO RO RW RO RW RW RO RO RO RO RO sst_dm_a sst_dm_b MAIN MENU\Maint\DEFROSTM MAIN MENU\Maint\DEFROSTM 10 27 RO RO Maintenance Display Tables\DEFROSTM Maintenance Display Tables\DEFROSTM CURREN_A CURREN_B CURREN_C MAIN MENU\Status\CIRCA_AN MAIN MENU\Status\CIRCB_AN MAIN MENU\Status\CIRCC_AN 8 8 8 RO RO RO Status Display Tables\CIRCA_AN Status Display Tables\CIRCB_AN Status Display Tables\CIRCC_AN TOUCH PILOT PATH LINE CCN TABLE NAME Service Configuration Tables\SERVICE1 Status Display Tables\GENUNIT Configuration Tables\MST_SLV Maintenance Display Tables\MSTSLAVE Configuration Tables\MST_SLV Configuration Tables\MST_SLV Configuration Tables\DISPCONF Configuration Tables\MST_SLV Configuration Tables\MST_SLV Maintenance Display Tables\MSTSLAVE Maintenance Display Tables\MSTSLAVE Maintenance Display Tables\MSTSLAVE Configuration Tables\MST_SLV Maintenance Display Tables\MSTSLAVE Status Display Tables\STATEGEN Status Display Tables\STATEGEN Status Display Tables\STATEGEN Maintenance Display Tables\LOADFACT Configuration Tables\!CtlrID\PD5_XAXQ Status Display Tables\MODES Status Display Tables\MODES Status Display Tables\MODES Status Display Tables\MODES Status Display Tables\MODES Status Display Tables\MODES Status Display Tables\FREECOOL Configuration Tables\USER Configuration Tables\USER Service Configuration Tables\UPDTHOUR Status Display Tables\STRTHOUR Service Configuration Tables\UPDTHOUR Status Display Tables\STRTHOUR Configuration Tables\MST_SLV Maintenance Display Tables\MSTSLAVE Status Display Tables\MODES Maintenance Display Tables\MSTSLAVE Maintenance Display Tables\MSTSLAVE Configuration Tables\MST_SLV Maintenance Display Tables\MSTSLAVE Service Configuration Tables\FACTORY Configuration Tables\DISPCONF Status Display Tables\GENUNIT Configuration Tables\!CtlrID\PD5_XAXQ Maintenance Display Tables\BOARD_PN Maintenance Display Tables\BOARD_PN Maintenance Display Tables\BOARD_PN APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TOUCH PILOT DESCRIPTION 98 Motor Temperature Circuit A Circuit B Circuit C Next Sequence Allowed in Circuit A Circuit B Oil Heater Circuit A Circuit B Circuit C Oil Heater Output Circuit A Circuit B Circuit C Oil Level Input Circuit A Circuit B Circuit C Oil Pressure Circuit A Circuit B Circuit C Oil Pressure Difference Circuit A Circuit B Circuit C Oil Solenoid Circuit A Circuit B Circuit C Oil Solenoid Output Circuit A Circuit B Circuit C Optimal Fan Count Circuit A Circuit B Circuit C Override State Circuit A Circuit B Percent Total Capacity Circuit A Circuit B Circuit C Pump Differential Press. Circuit A Circuit B Circuit C Pump Inlet Pressure Circuit A Circuit B LEGEND RO — Read Only RW — Read/Write TOUCH PILOT POINT NAME TOUCH PILOT PATH LINE READ/ WRITE CCN TABLE NAME CP_TMP_A CP_TMP_B CP_TMP_C MAIN MENU\Status\CIRCA_AN MAIN MENU\Status\CIRCB_AN MAIN MENU\Status\CIRCC_AN 9 9 9 RO RO RO Status Display Tables\CIRCA_AN Status Display Tables\CIRCB_AN Status Display Tables\CIRCC_AN def_se_a def_se_b MAIN MENU\Maint\DEFROSTM MAIN MENU\Maint\DEFROSTM 20 20 RO RO Maintenance Display Tables\DEFROSTM Maintenance Display Tables\DEFROSTM Q_HT_A Q_HT_B Q_HT_C MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 15 22 29 RW RW RW Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 OIL_HT_A OIL_HT_B OIL_HT_C MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D 5 5 5 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D OIL_L_A OIL_L_B OIL_L_C MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D 7 7 7 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D OP_A OP_B OP_C MAIN MENU\Status\CIRCA_AN MAIN MENU\Status\CIRCB_AN MAIN MENU\Status\CIRCC_AN 6 6 6 RO RO RO Status Display Tables\CIRCA_AN Status Display Tables\CIRCB_AN Status Display Tables\CIRCC_AN DOP_A DOP_B DOP_C MAIN MENU\Status\CIRCA_AN MAIN MENU\Status\CIRCB_AN MAIN MENU\Status\CIRCC_AN 7 7 7 RO RO RO Status Display Tables\CIRCA_AN Status Display Tables\CIRCB_AN Status Display Tables\CIRCC_AN Q_OILS_A Q_OILS_B Q_OILS_C MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 16 23 30 RW RW RW Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 OIL_SL_A OIL_SL_B OIL_SL_C MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D 6 6 6 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D fancop_a fancop_b fancop_c MAIN MENU\Maint\FANCTRL MAIN MENU\Maint\FANCTRL MAIN MENU\Maint\FANCTRL 4 8 12 RO RO RO Maintenance Display Tables\FANCTRL Maintenance Display Tables\FANCTRL Maintenance Display Tables\FANCTRL over_d_a over_d_b MAIN MENU\Maint\DEFROSTM MAIN MENU\Maint\DEFROSTM 8 25 RO RO Maintenance Display Tables\DEFROSTM Maintenance Display Tables\DEFROSTM CAPA_T CAPB_T CAPC_T MAIN MENU\Status\CIRCA_AN MAIN MENU\Status\CIRCB_AN MAIN MENU\Status\CIRCC_AN 2 2 2 RO RO RO Status Display Tables\CIRCA_AN Status Display Tables\CIRCB_AN Status Display Tables\CIRCC_AN fc_dp_a fc_dp_b fc_dp_c MAIN MENU\Status\FREECOOL MAIN MENU\Status\FREECOOL MAIN MENU\Status\FREECOOL 19 29 39 RO RO RO Status Display Tables\FREECOOL Status Display Tables\FREECOOL Status Display Tables\FREECOOL fc_inp_a fc_inp_b MAIN MENU\Status\FREECOOL MAIN MENU\Status\FREECOOL 17 27 RO RO Status Display Tables\FREECOOL Status Display Tables\FREECOOL APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TOUCH PILOT DESCRIPTION 99 Pump Inlet Pressure Circuit A Circuit B Circuit C Pump Outlet Pressure Circuit A Circuit B Circuit C NB Fans on Varifan Cir A NB Fans on Varifan Cir B NB Fans on Varifan Cir C Next Occupied Day Next Occupied Day Next Occupied Time Next Occupied Time Next Session Allowed In Next Unoccupied Day Next Unoccupied Day Next Unoccupied Time Next Unoccupied Time Night Control Capacity Limit Night Control End Hour Night Control Start Hour Night Low Noise Active OAT Broadcast Bus # OAT Broadcast Element # OAT Full Reset Value OAT Full Reset Value OAT No Reset Value OAT No Reset Value LEGEND RO — Read Only RW — Read/Write TOUCH PILOT POINT NAME fc_inp_a fc_inp_b fc_inp_c fc_oup_a fc_oup_b fc_oup_c varfan_a varfan_b varfan_c NXTOCDAY NXTOCDAY NXTOCTIM NXTOCTIM fc_next NXTUNDAY NXTUNDAY NXTUNTIM NXTUNTIM nh_limit nh_end nh_start Mode_09 oatbusnm oatlocad oatcr_fu oathr_fu oatcr_no oathr_no LINE READ/ WRITE MAIN MENU\Status\FREECOOL MAIN MENU\Status\FREECOOL MAIN MENU\Status\FREECOOL 17 27 37 RO RO RO Status Display Tables\FREECOOL Status Display Tables\FREECOOL Status Display Tables\FREECOOL MAIN MENU\Status\FREECOOL MAIN MENU\Status\FREECOOL MAIN MENU\Status\FREECOOL MAIN MENU\Service\FACTORY MAIN MENU\Service\FACTORY MAIN MENU\Service\FACTORY MAIN MENU\Maint\OCCDEFCM\OCC1PO1S MAIN MENU\Maint\OCCDEFCM\OCC2PO2S MAIN MENU\Maint\OCCDEFCM\OCC1PO1S MAIN MENU\Maint\OCCDEFCM\OCC2PO2S MAIN MENU\Status\FREECOOL MAIN MENU\Maint\OCCDEFCM\OCC1PO1S MAIN MENU\Maint\OCCDEFCM\OCC2PO2S MAIN MENU\Maint\OCCDEFCM\OCC1PO1S MAIN MENU\Maint\OCCDEFCM\OCC2PO2S MAIN MENU\Config\USER MAIN MENU\Config\USER MAIN MENU\Config\USER MAIN MENU\Status\MODES MAIN MENU\Config\BRODEFS MAIN MENU\Config\BRODEFS MAIN MENU\Setpoint\SETPOINT MAIN MENU\Setpoint\SETPOINT MAIN MENU\Setpoint\SETPOINT MAIN MENU\Setpoint\SETPOINT 18 28 38 5 6 7 7 7 8 8 6 9 9 10 10 41 40 39 10 4 5 6 20 5 19 RO RO RO RW RW RW RO RO RO RO RO RO RO RO RO RW RW RW RO RW RW RW RW RW RW Status Display Tables\FREECOOL Status Display Tables\FREECOOL Status Display Tables\FREECOOL Service Configuration Tables\FACTORY Service Configuration Tables\FACTORY Service Configuration Tables\FACTORY Maintenance Display Tables\OCCDEFCM\OCC1PO1S Maintenance Display Tables\OCCDEFCM\OCC2PO2S Maintenance Display Tables\OCCDEFCM\OCC1PO1S Maintenance Display Tables\OCCDEFCM\OCC2PO2S Status Display Tables\FREECOOL Maintenance Display Tables\OCCDEFCM\OCC1PO1S Maintenance Display Tables\OCCDEFCM\OCC2PO2S Maintenance Display Tables\OCCDEFCM\OCC1PO1S Maintenance Display Tables\OCCDEFCM\OCC2PO2S Configuration Tables\USER Configuration Tables\USER Configuration Tables\USER Status Display Tables\MODES Configuration Tables\BRODEFS\BROCASTS Configuration Tables\BRODEFS\BROCASTS Setpoint Configuration Tables\SETPOINT Setpoint Configuration Tables\SETPOINT Setpoint Configuration Tables\SETPOINT Setpoint Configuration Tables\SETPOINT TOUCH PILOT PATH CCN TABLE NAME APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TOUCH PILOT DESCRIPTION 100 Occupied From Occupied Override Switch Occupied To Oil Filter A Ctrl (days) Oil Filter B Ctrl (days) Oil Filter C Ctrl (days) On/Off - Remote Switch OP WARN 1- Refrigerant Charge OP WARN 2 - Water Loop Size Operating Type Optional Space temp Pass for All User Config Percent Total Capacity Period # DOW (MTWTFSSH) Pinch offset circuit A Pinch offset circuit B Pinch offset circuit C Power Down 1: day-mon-year Power Down 1: hour-minute Power Down 2: day-mon-year Power Down 2: hour-minute Power Down 3: day-mon-year Power Down 3: hour-minute Power Down 4: day-mon-year Power Down 4: hour-minute Power Down 5: day-mon-year Power Down 5: hour-minute Power Frequency 60HZ Sel LEGEND RO — Read Only RW — Read/Write TOUCH PILOT POINT NAME OCCTOD# OCC_OVSW UNOCTOD# oilfil_a oilfil_b oilfil_c ONOFF_SW charge_m wloop_m OPER_TYP SPACETMP all_pass CAP_T DOW# p_ofst_a p_ofst_b p_ofst_c date_of1 time_of1 date_of2 time_of2 date_of3 time_of3 date_of4 time_of4 date_of5 time_of5 freq_60H TOUCH PILOT PATH MAIN MENU\Schedule\OCCPC01S MAIN MENU\Status\STATEGEN MAIN MENU\Schedule\OCCPC01S MAIN MENU\Service\MAINTCFG MAIN MENU\Service\MAINTCFG MAIN MENU\Service\MAINTCFG MAIN MENU\Status\STATEGEN MAIN MENU\Maint\SERMAINT MAIN MENU\Maint\SERMAINT MAIN MENU\Status\GENUNIT MAIN MENU\Status\STATEGEN MAIN MENU\Config\USER MAIN MENU\Status\GENUNIT MAIN MENU\Schedule\OCCPC01S MAIN MENU\Service\SERVICE1 MAIN MENU\Service\SERVICE1 MAIN MENU\Service\SERVICE1 MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Service\FACTORY LINE 3 10 4 10 11 12 2 6 7 2 39 44 20 2 12 13 14 3 4 7 8 11 12 15 16 19 20 3 READ/ WRITE RO RO RO RW RW RW RO RO RO RO RO RW RO RO RW RW RW RO RO RO RO RO RO RO RO RO RO RW CCN TABLE NAME Configuration Tables\OCCPC01S Status Display Tables\STATEGEN Configuration Tables\OCCPC01S Service Configuration Tables\MAINTCFG Service Configuration Tables\MAINTCFG Service Configuration Tables\MAINTCFG Status Display Tables\STATEGEN Maintenance Display Tables\SERMAINT Maintenance Display Tables\SERMAINT Status Display Tables\GENUNIT Status Display Tables\STATEGEN Configuration Tables\USER Status Display Tables\GENUNIT Configuration Tables\OCCPC01S Service Configuration Tables\SERVICE1 Service Configuration Tables\SERVICE1 Service Configuration Tables\SERVICE1 Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Service Configuration Tables\FACTORY APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TOUCH PILOT DESCRIPTION 101 Power On 1: day-mon-year Power On 1: hour-minute Power On 2: day-mon-year Power On 2: hour-minute Power On 3: day-mon-year Power On 3: hour-minute Power On 4: day-mon-year Power On 4: hour-minute Power On 5: day-mon-year Power On 5: hour-minute Power Supply Voltage Prev unoccupied Day Prev unoccupied Day Prev unoccupied Time Prev unoccupied Time Prop PID Gain Varifan Pump Auto Rotation Delay Pump Periodic Start Pump Sticking Protection Pumpdown Pressure Cir A Pumpdown Pressure Cir B Pumpdown Saturated Tmp A Pumpdown Saturated Tmp B Quick EHS for Defrost Quick Test Enable Quick Test Enable Ramp Loading Active Ramp Loading Select Ready or Running Status Realarm Time Recl Valve Max Position Recl Valve Min Position Reclaim Active Reclaim Condenser Flow Reclaim Condenser Heater Reclaim Condenser Pump LEGEND RO — Read Only RW — Read/Write TOUCH PILOT POINT NAME date_on1 time_on1 date_on2 time_on2 date_on3 time_on3 date_on4 time_on4 date_on5 time_on5 voltage PRVUNDAY PRVUNDAY PRVUNTIM PRVUNTIM hd_pg pump_del Mode_08 pump_per PD_P_A PD_P_B hr_sat_a hr_sat_b ehs_defr Q_TSTRQ Q_TSTRQ Mode_05 ramp_sel READY RE_ALARM max_3w min_3w Mode_14 CONDFLOW cond_htr HPUMP_1 TOUCH PILOT PATH MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Maint\LAST_POR MAIN MENU\Service\FACTORY MAIN MENU\Maint\OCCDEFCM\OCC1PO1S MAIN MENU\Maint\OCCDEFCM\OCC2PO2S MAIN MENU\Maint\OCCDEFCM\OCC1PO1S MAIN MENU\Maint\OCCDEFCM\OCC2PO2S MAIN MENU\Service\SERVICE1 MAIN MENU\Config\USER MAIN MENU\Status\MODES MAIN MENU\Config\USER MAIN MENU\Status\RECLAIM MAIN MENU\Status\RECLAIM MAIN MENU\Status\RECLAIM MAIN MENU\Status\RECLAIM MAIN MENU\Config\USER MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST2 MAIN MENU\Status\MODES MAIN MENU\Config\USER MAIN MENU\Status\STATEGEN MAIN MENU\Config\ALARMDEF MAIN MENU\Service\SERVICE1 MAIN MENU\Service\SERVICE1 MAIN MENU\Status\MODES MAIN MENU\Status\RECLAIM MAIN MENU\Status\RECLAIM MAIN MENU\Status\RECLAIM LINE 1 2 5 6 9 10 13 14 17 18 4 11 11 12 12 6 14 9 15 11 21 13 23 37 1 1 6 5 30 4 20 19 15 3 4 2 READ/ WRITE RO RO RO RO RO RO RO RO RO RO RW RO RO RO RO RW RW RO RW RO RO RO RO RW RW RW RO RW RO RW RW RW RO RO RO RO CCN TABLE NAME Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Maintenance Display Tables\LAST_POR Service Configuration Tables\FACTORY Maintenance Display Tables\OCCDEFCM\OCC1PO1S Maintenance Display Tables\OCCDEFCM\OCC2PO2S Maintenance Display Tables\OCCDEFCM\OCC1PO1S Maintenance Display Tables\OCCDEFCM\OCC2PO2S Service Configuration Tables\SERVICE1 Configuration Tables\USER Status Display Tables\MODES Configuration Tables\USER Status Display Tables\RECLAIM Status Display Tables\RECLAIM Status Display Tables\RECLAIM Status Display Tables\RECLAIM Configuration Tables\USER Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST2 Status Display Tables\MODES Configuration Tables\USER Status Display Tables\STATEGEN Configuration Tables\ALARMDEF\ALARMS01 Service Configuration Tables\SERVICE1 Service Configuration Tables\SERVICE1 Status Display Tables\MODES Status Display Tables\RECLAIM Status Display Tables\RECLAIM Status Display Tables\RECLAIM APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TOUCH PILOT DESCRIPTION 102 Reclaim Deadband Reclaim Entering Fluid Reclaim Fluid Setpoint Reclaim Leaving Fluid Reclaim NRCP2 Board Reclaim Setpoint Reclaim Status Circuit A Reclaim Status Circuit B Reclaim Valve Position Reference Number Refrigerant Charge Ctrl Remote Heat/Cool Switch Remote Interlock Status Remote Reclaim Switch Remote Setpoint Switch Requested Electric Stage Reset Amount Reset in Effect Reset Maintenance Alert Reset/Setpnt 4-20mA Sgnl Reverse Alarms Relay Rotate Condenser Pumps? Rotate Cooler Pumps? Run Status Running Status Reference Delta Circuit A Circuit B Refrigerant Pump Out Circuit A Circuit B Circuit C Running Output Circuit A Circuit B Circuit C Saturated Condensing Tmp Circuit A Circuit B Circuit C Saturated Suction Temp Circuit A Circuit B Circuit C Circuit C LEGEND RO — Read Only RW — Read/Write MAIN MENU\Setpoint\SETPOINT MAIN MENU\Status\RECLAIM MAIN MENU\Status\RECLAIM MAIN MENU\Status\RECLAIM MAIN MENU\Maint\BOARD_PN MAIN MENU\Setpoint\SETPOINT MAIN MENU\Status\RECLAIM MAIN MENU\Status\RECLAIM MAIN MENU\Status\RECLAIM MAIN MENU\Config\Ctlr-ID MAIN MENU\Service\MAINTCFG MAIN MENU\Status\STATEGEN MAIN MENU\Status\STATEGEN MAIN MENU\Status\STATEGEN MAIN MENU\Status\STATEGEN MAIN MENU\Maint\LOADFACT MAIN MENU\Maint\LOADFACT MAIN MENU\Status\MODES MAIN MENU\Maint\SERMAINT MAIN MENU\Status\STATEGEN MAIN MENU\Config\USER MAIN MENU\Status\STATEGEN MAIN MENU\Status\STATEGEN MAIN MENU\Status\GENUNIT MAIN MENU\Status\STATEGEN 37 5 7 6 10 36 10 20 8 6 3 3 15 5 7 23 6 4 1 41 43 25 22 4 31 READ/ WRITE RW RO RO RO RO RW RO RO RO RO RW RO RO RO RO RO RO RO RO RO RW RO RO RO RO delt_r_a delt_r_b MAIN MENU\Maint\DEFROSTM MAIN MENU\Maint\DEFROSTM 12 29 RO RO Maintenance Display Tables\DEFROSTM Maintenance Display Tables\DEFROSTM FC_PMP_A FC_PMP_B FC_PMP_C MAIN MENU\Status\FREECOOL MAIN MENU\Status\FREECOOL MAIN MENU\Status\FREECOOL 16 26 36 RO RO RO Status Display Tables\FREECOOL Status Display Tables\FREECOOL Status Display Tables\FREECOOL Q_RUN_A Q_RUN_B Q_RUN_C MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 43 44 45 RW RW RW Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 SCT_A SCT_B SCT_C MAIN MENU\Status\CIRCA_AN MAIN MENU\Status\CIRCB_AN MAIN MENU\Status\CIRCC_AN 12 12 12 RO RO RO Status Display Tables\CIRCA_AN Status Display Tables\CIRCB_AN Status Display Tables\CIRCC_AN SST_A SST_B SST_C Q_SLI_1C MAIN MENU\Status\CIRCA_AN MAIN MENU\Status\CIRCB_AN MAIN MENU\Status\CIRCC_AN MAIN MENU\Status\QCK_TST1 13 13 13 31 RO RO RO RW Status Display Tables\CIRCA_AN Status Display Tables\CIRCB_AN Status Display Tables\CIRCC_AN Status Display Tables\QCK_TST1 TOUCH PILOT POINT NAME hr_deadb HR_EWT RSP HR_LWT REC_NRCP rsp hrstat_a hrstat_b hr_v_pos RefNum charge_c HC_SW REM_LOCK RECL_SW SETP_SW eh_stage reset Mode_03 S_RESET SP_RESET al_rever ROTHPUMP ROTCPUMP STATUS RUNNING TOUCH PILOT PATH LINE CCN TABLE NAME Setpoint Configuration Tables\SETPOINT Status Display Tables\RECLAIM Status Display Tables\RECLAIM Status Display Tables\RECLAIM Maintenance Display Tables\BOARD_PN Setpoint Configuration Tables\SETPOINT Status Display Tables\RECLAIM Status Display Tables\RECLAIM Status Display Tables\RECLAIM Configuration Tables\!CtlrID\PD5_XAXQ Service Configuration Tables\MAINTCFG Status Display Tables\STATEGEN Status Display Tables\STATEGEN Status Display Tables\STATEGEN Status Display Tables\STATEGEN Maintenance Display Tables\LOADFACT Maintenance Display Tables\LOADFACT Status Display Tables\MODES Maintenance Display Tables\SERMAINT Status Display Tables\STATEGEN Configuration Tables\USER Status Display Tables\STATEGEN Status Display Tables\STATEGEN Status Display Tables\GENUNIT Status Display Tables\STATEGEN APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TOUCH PILOT DESCRIPTION 103 SCT Candidate Circuit A Circuit B Circuit C SCT Control Point Circuit A Circuit B Circuit C Slide Valve 1 Circuit A Circuit B Circuit C Slide Valve 2 Circuit A Circuit B Circuit C Slide Valve 1 Output Circuit A Circuit B Circuit C Slide Valve 2 Output Circuit A Circuit B Circuit C Suction Pressure Circuit A Circuit B Circuit C S1 Config Switch (8 ->1) S1 Config Switch (8 ->1) S1 Config Switch (8 ->1) Second Setpoint in Use Serial Number Service Test Enable Servicing Alert Setpoint Control Setpoint Occupied? Setpoint select Shutdown Indicator State Slave Address Slave Chiller State Slave Chiller Total Cap Slave lagstat Slide Valve Capacity A Slide Valve Capacity B Slide Valve Capacity C Soft Starter Select Software Part Number Space T Full Reset Value Space T No Reset Value Staged Loading Sequence Start if Error Higher Startup Delay in Effect Stop Pump During Standby LEGEND RO — Read Only RW — Read/Write TOUCH PILOT POINT NAME TOUCH PILOT PATH LINE READ/ WRITE CCN TABLE NAME sct_fu_a sct_fu_b sct_fu_c MAIN MENU\Maint\FANCTRL MAIN MENU\Maint\FANCTRL MAIN MENU\Maint\FANCTRL 2 6 10 RO RO RO Maintenance Display Tables\FANCTRL Maintenance Display Tables\FANCTRL Maintenance Display Tables\FANCTRL sct_sp_a sct_sp_b sct_sp_c MAIN MENU\Maint\FANCTRL MAIN MENU\Maint\FANCTRL MAIN MENU\Maint\FANCTRL 1 5 9 RO RO RO Maintenance Display Tables\FANCTRL Maintenance Display Tables\FANCTRL Maintenance Display Tables\FANCTRL Q_SLI_1A Q_SLI_1B Q_SLI_1C MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 17 24 31 RW RW RW Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Q_SLI_2A Q_SLI_2B Q_SLI_2C MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 18 25 32 RW RW RW Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 SLID_1_A SLID_1_B SLID_1_C MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D 3 3 3 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D SLID_2_A SLID_2_B SLID_2_C MAIN MENU\Status\CIRCA_D MAIN MENU\Status\CIRCB_D MAIN MENU\Status\CIRCC_D 4 4 4 RO RO RO Status Display Tables\CIRCA_D Status Display Tables\CIRCB_D Status Display Tables\CIRCC_D SP_A SP_B SP_C cpa_s1_m cpb_s1_m cpc_s1_m Mode_02 SerialNo Q_STREQ s_alert sp_ctrl SP_OCC sp_sel SHUTDOWN slv_addr slv_stat slv_capt lagstat Q_SLIA Q_SLIB Q_SLIC softstar PartNum spacr_fu spacr_no seq_typ start_dt Mode_01 pump_sby MAIN MENU\Status\CIRCA_AN MAIN MENU\Status\CIRCB_AN MAIN MENU\Status\CIRCC_AN MAIN MENU\Maint\BOARD_PN MAIN MENU\Maint\BOARD_PN MAIN MENU\Maint\BOARD_PN MAIN MENU\Status\MODES MAIN MENU\Config\Ctlr-ID MAIN MENU\Status\SERV_TST MAIN MENU\Service\MAINTCFG MAIN MENU\Status\GENUNIT MAIN MENU\Status\GENUNIT MAIN MENU\Status\GENUNIT MAIN MENU\Status\STATEGEN MAIN MENU\Config\MST_SLV MAIN MENU\Maint\M_MSTSLV MAIN MENU\Maint\M_MSTSLV MAIN MENU\Maint\M_MSTSLV MAIN MENU\Status\SERV_TST MAIN MENU\Status\SERV_TST MAIN MENU\Status\SERV_TST MAIN MENU\Service\FACTORY MAIN MENU\Config\Ctlr-ID MAIN MENU\Setpoint\SETPOINT MAIN MENU\Setpoint\SETPOINT MAIN MENU\Config\USER MAIN MENU\Config\MST_SLV MAIN MENU\Status\MODES MAIN MENU\Config\USER 4 4 4 13 17 21 3 5 1 2 27 26 25 27 11 6 7 14 4 6 8 8 3 12 11 4 19 2 16 RO RO RO RO RO RO RO RO RW RW RO RO RW RO RW RO RO RO RW RW RW RW RO RW RW RW RW RO RW Status Display Tables\CIRCA_AN Status Display Tables\CIRCB_AN Status Display Tables\CIRCC_AN Maintenance Display Tables\BOARD_PN Maintenance Display Tables\BOARD_PN Maintenance Display Tables\BOARD_PN Status Display Tables\MODES Configuration Tables\!CtlrID\PD5_XAXQ Status Display Tables\SERV_TST Service Configuration Tables\MAINTCFG Status Display Tables\GENUNIT Status Display Tables\GENUNIT Status Display Tables\GENUNIT Status Display Tables\STATEGEN Configuration Tables\MST_SLV Maintenance Display Tables\MSTSLAVE Maintenance Display Tables\MSTSLAVE Maintenance Display Tables\MSTSLAVE Status Display Tables\SERV_TST Status Display Tables\SERV_TST Status Display Tables\SERV_TST Service Configuration Tables\FACTORY Configuration Tables\!CtlrID\PD5_XAXQ Setpoint Configuration Tables\SETPOINT Setpoint Configuration Tables\SETPOINT Configuration Tables\USER Configuration Tables\MST_SLV Status Display Tables\MODES Configuration Tables\USER APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TOUCH PILOT DESCRIPTION 104 Sub Condenser Temp Cir A Sub Condenser Temp Cir B Subcooling Temperature A Subcooling Temperature B Suction A Temp Average Suction B Temp Average Suction C Temp Average Suction SH Control Pt A Suction SH Control Pt B Suction SH Control Pt C Suction Superheat A Suction Superheat B Suction Superheat C Switch Limit Setpoint 1 Switch Limit Setpoint 2 Switch Limit Setpoint 3 System Manager Active TCPM Board Comp A TCPM Board Comp B TCPM Board Comp C Timed Overrider Hours Timed Overrider Hours Timed-Override Duration Timed-Override Duration Timed-Override in Effect Timed-Override in Effect Total Fans NB Circuit A Circuit B Circuit C Unit Capacity Model Unit is Master or Slave Unit Off to On Delay Unit Type (Heat Pump=2) Use Password Valve Actuators Heaters Water Cond Enter Valv A Water Cond Enter Valv B Water Cond Enter Valve A Water Cond Enter Valve B Water Cond Leav Valve B Water Cond Leaving Valve A Water Cond Leaving Valve B Water Delta T Water Exchanger Pump 1 Water Exchanger Pump 2 Water Filter Ctrl (days) Water Loop Control Water Pump #1 Hours Water Pump #2 Hours Water Val Condensing Stp Watre Cond Leav Valve A Wye Delta Start Select LEGEND RO — Read Only RW — Read/Write TOUCH PILOT POINT NAME hr_subta hr_subtb hr_subca hr_subcb sst_m_a sst_m_b sst_m_c sh_sp_a sh_sp_b sh_sp_c SH_A SH_B SH_C lim_sp1 lim_sp2 lim_sp3 Mode_10 cpa_vers cpb_vers cpc_vers OVR_EXT OVR_EXT OVE_HRS OVE_HRS OVERLAST OVERLAST MAIN MENU\Status\RECLAIM MAIN MENU\Status\RECLAIM MAIN MENU\Status\RECLAIM MAIN MENU\Status\RECLAIM MAIN MENU\Maint\PR_LIMIT MAIN MENU\Maint\PR_LIMIT MAIN MENU\Maint\PR_LIMIT MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Maint\EXV_CTRL MAIN MENU\Setpoint\SETPOINT MAIN MENU\Setpoint\SETPOINT MAIN MENU\Setpoint\SETPOINT MAIN MENU\Status\MODES MAIN MENU\Maint\BOARD_PN MAIN MENU\Maint\BOARD_PN MAIN MENU\Maint\BOARD_PN Configuration Tables\OCCPC01S MAIN MENU\Schedule\OCCPC02S MAIN MENU\Maint\OCCDEFCM\OCC1PO1S MAIN MENU\Maint\OCCDEFCM\OCC2PO2S MAIN MENU\Maint\OCCDEFCM\OCC1PO1S MAIN MENU\Maint\OCCDEFCM\OCC2PO2S 12 22 14 24 4 8 12 5 12 19 4 11 18 33 34 35 11 11 15 19 1 1 4 4 3 3 READ/ WRITE RO RO RO RO RO RO RO RO RO RO RO RO RO RW RW RW RO RO RO RO RO RO RO RO RO RO nb_fan_a nb_fan_b nb_fan_c unitsize mstslv off_on_d unit_typ use_pass FC_HTR Q_HREW_A Q_HREW_B hr_ew_a hr_ew_b Q_HRLW_B hr_lw_a hr_lw_b delta_t Q_PMP1 Q_PMP2 wfilte_c wloop_c hr_cpum1 hr_cpum2 w_sct_sp Q_HRLW_A wye_delt MAIN MENU\Service\FACTORY2 MAIN MENU\Service\FACTORY2 MAIN MENU\Service\FACTORY2 MAIN MENU\Service\FACTORY MAIN MENU\Maint\M_MSTSLV MAIN MENU\Config\USER MAIN MENU\Service\FACTORY MAIN MENU\Service\SERVICE1 MAIN MENU\Status\FREECOOL MAIN MENU\Status\QCK_TST2 MAIN MENU\Status\QCK_TST2 MAIN MENU\Status\RECLAIM MAIN MENU\Status\RECLAIM MAIN MENU\Status\QCK_TST2 MAIN MENU\Status\RECLAIM MAIN MENU\Status\RECLAIM MAIN MENU\Maint\LOADFACT MAIN MENU\Status\QCK_TST1 MAIN MENU\Status\QCK_TST1 MAIN MENU\Service\MAINTCFG MAIN MENU\Service\MAINTCFG MAIN MENU\Service\UPDTHOUR MAIN MENU\Service\UPDTHOUR MAIN MENU\Setpoint\SETPOINT MAIN MENU\Status\QCK_TST2 MAIN MENU\Service\FACTORY 14 15 16 2 2 6 1 24 10 5 9 16 26 10 18 28 4 37 38 9 4 13 14 38 6 9 RW RW RW RW RO RW RW RW RO RW RW RO RO RW RO RO RO RW RW RW RW RW RW RW RW RW TOUCH PILOT PATH LINE CCN TABLE NAME Status Display Tables\RECLAIM Status Display Tables\RECLAIM Status Display Tables\RECLAIM Status Display Tables\RECLAIM Maintenance Display Tables\PR_LIMIT Maintenance Display Tables\PR_LIMIT Maintenance Display Tables\PR_LIMIT Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Maintenance Display Tables\EXV_CTRL Setpoint Configuration Tables\SETPOINT Setpoint Configuration Tables\SETPOINT Setpoint Configuration Tables\SETPOINT Status Display Tables\MODES Maintenance Display Tables\BOARD_PN Maintenance Display Tables\BOARD_PN Maintenance Display Tables\BOARD_PN Configuration Tables\OCCPC01S Configuration Tables\OCCPC02S Maintenance Display Tables\OCCDEFCM\OCC1PO1S Maintenance Display Tables\OCCDEFCM\OCC2PO2S Maintenance Display Tables\OCCDEFCM\OCC1PO1S Maintenance Display Tables\OCCDEFCM\OCC2PO2S Service Configuration Tables\FACTORY2 Service Configuration Tables\FACTORY2 Service Configuration Tables\FACTORY2 Service Configuration Tables\FACTORY Maintenance Display Tables\MSTSLAVE Configuration Tables\USER Service Configuration Tables\FACTORY Service Configuration Tables\SERVICE1 Status Display Tables\FREECOOL Status Display Tables\QCK_TST2 Status Display Tables\QCK_TST2 Status Display Tables\RECLAIM Status Display Tables\RECLAIM Status Display Tables\QCK_TST2 Status Display Tables\RECLAIM Status Display Tables\RECLAIM Maintenance Display Tables\LOADFACT Status Display Tables\QCK_TST1 Status Display Tables\QCK_TST1 Service Configuration Tables\MAINTCFG Service Configuration Tables\MAINTCFG Service Configuration Tables\UPDTHOUR Service Configuration Tables\UPDTHOUR Setpoint Configuration Tables\SETPOINT Status Display Tables\QCK_TST2 Service Configuration Tables\FACTORY APPENDIX B — NAVIGATOR™ DISPLAY TABLES MODE — RUN STATUS ITEM VIEW EXPANSION EWT AUTO DISPLAY Entering Fluid Temp LWT Leaving Fluid Temp SETP Active Setpoint CTPT Control Point STAT Unit Run Status OCC CTRL Occupied Status Unit Control Type CAP CAP. A CAP. B CAP. C CAP. S LIM CURR CUR.L ALRM Percent Total Capacity Percent Capacity Cir A Percent Capacity Cir B Percent Capacity Cir C Capacity Indicator Active Demand Limit Val Actual Chiller Current Chiller Current Limit Alarm State EMGY CH.SS HC.ST Emergency Stop CCN Chiller Start Stop Heat Cool Status RC.ST TIME MNTH Reclaim Select Status Time of Day Month of Year DATE YEAR RUN HRS.U STR.U HR.P1 HR.P2 HR.P3 HOUR HR.A HR.B HR.C STRT ST.A ST.B ST.C Day of Month Year of Century MACHINE STARTS/HOURS Machine Operating Hours Machine Starts Water Pump 1 Run Hours Water Pump 2 Run Hours Condenser Pump 1 Hours COMPRESSOR RUN HOURS Compressor A Run Hours Compressor B Run Hours Compressor C Run Hours COMPRESSOR STARTS Compressor A Starts Compressor B Starts Compressor C Starts UNITS XXXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) RANGE COMMENT WRITE STATUS CCN POINT PAGE NO. STATEGEN COOL_EWT 44 0-100 STATEGEN COOL_LWT 44 0-100 GENUNIT SP 35, 55 0-100 GENUNIT CTRL_PNT 35 GENUNIT STATUS 22-25 GENUNIT GENUNIT CHIL_OCC ctr_type 22-25 22-25 GENUNIT GENUNIT GENUNIT GENUNIT MAINT GENUNIT GENUNIT GENUNIT GENUNIT CAP_T CAPA_T CAPB_T CAPC_T OVER_CAP DEM-LIM TOT_CURR CURR_LIM ALM 43 GENUNIT GENUNIT GENUNIT EMSTOP CHILL_S_S HEATCOOL GENUNIT N/A N/A reclaim_sel TIME moy XX XX Off Running Stopping Delay NO/YES Local Off Local On CCN Remote 0-100 0-100 0-100 0-100 0-32 0-100 0-4000 0-4000 0=Normal 1=Partial 2=Shutdown DSBL/ENBL DSBL/ENBL 0=Cooling 1=Heating 2=Standby NO/YES 00:00-23:59 1=January 2=February 3=March 4=April 6=May 6=June 7=July 8=August 9=September 10=October 11=November 12=December 1-31 00-99 N/A N/A dom yoc XXXX (hours) XXXX XXXX (hours) XXXX (hours) XXXX (hours) 0-999000* 0-9999* 0-999000* 0-999000* 0-999999* forcible forcible forcible forcible forcible STRTHOUR FANHOURS FANHOURS FANHOURS hr_mach st_mach hr_cpum1 hr_cpum2 hr_hpump1 XXXX (hours) XXXX (hours) XXXX (hours) 0-999000* 0-999000* 0-999000* forcible forcible forcible STRTHOUR STRTHOUR STRTHOUR hr_cp_a hr_cp_b hr_cp_c XXXX XXXX XXXX 0-999000* 0-999000* 0-999000* forcible forcible forcible STRTHOUR STRTHOUR STRTHOUR st_cp_a st_cp_b st_cp_c XXX (%) XXX (%) XXX (%) XXX (%) XX XXX (%) XXX (amps) XXX (amps) XX.XX 0-100 CCN TABLE *As data in all of these categories can exceed 9999 the following display strategy is used: From 0-9999 display as 4 digits. From 9999-99999 display xx.xK From 99900-999999 display as xxxK. 105 Heating and Standby not supported. Not supported. Not supported. Not supported. Not supported. 68 45 APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — RUN STATUS ITEM FAN FR.A1 FR.A2 FR.A3 FR.A4 FR.A5 FR.A6 FR.A7 FR.A8 FR.A9 F.A10 FR.B1 FR.B2 FR.B3 FR.B4 FR.B5 FR.B6 FR.B7 FR.B8 FR.B9 F.B10 FR.C1 FR.C2 FR.C3 FR.C4 FR.C5 FR.C6 FR.C7 FR.C8 FR.C9 F.C10 CP.UN A.UN B.UN C.UN MAIN CHRG WATE PMP.1 PMP.2 PMP.3 PMP.4 W.FIL A.FIL B.FIL C.FIL VERS APPL MARQ NAVI EXVA EXVB EXVC AUX1 AUX2 AUX3 AUX4 AUX5 AUX6 CPMA CPMB CPMC EMM R.BRD EXPANSION FAN RUN HOURS Fan 1 Run Hours Cir A Fan 2 Run Hours Cir A Fan 3 Run Hours Cir A Fan 4 Run Hours Cir A Fan 5 Run Hours Cir A Fan 6 Run Hours Cir A Fan 7 Run Hours Cir A Fan 8 Run Hours Cir A Fan 9 Run Hours Cir A Fan 10 Run Hours Cir A Fan 1 Run Hours Cir B Fan 2 Run Hours Cir B Fan 3 Run Hours Cir B Fan 4 Run Hours Cir B Fan 5 Run Hours Cir B Fan 6 Run Hours Cir B Fan 7 Run Hours Cir B Fan 8 Run Hours Cir B Fan 9 Run Hours Cir B Fan 10 Run Hours Cir B Fan 1 Run Hours Cir C Fan 2 Run Hours Cir C Fan 3 Run Hours Cir C Fan 4 Run Hours Cir C Fan 5 Run Hours Cir C Fan 6 Run Hours Cir C Fan 7 Run Hours Cir C Fan 8 Run Hours Cir C Fan 9 Run Hours Cir C Fan 10 Run Hours Cir C COMPRESSOR DISABLE Compressor A Disable Compressor B Disable Compressor C Disable PREDICTIVE MAINTENANCE Refrigerant Charge Water Loop Size Pump 1 (Days) Pump 2 (Days) Cond Pump 1 (Days) Cond Pump 1 (Days) Water Filter Comp A OIl Filter (days) Comp B Oil Filter (days) Comp C Oil Filter (days) SOFTWARE VERSIONS CSA-XXXXXXXXX XXXXXX-XX-XX XXXXXX-XX-XX XXXXXX-XX-XX XXXXXX-XX-XX XXXXXX-XX-XX XXXXXX-XX-XX XXXXXX-XX-XX XXXXXX-XX-XX XXXXXX-XX-XX XXXXXX-XX-XX XXXXXX-XX-XX XXXXXX-XX-XX XXXXXX-XX-XX XXXXXX-XX-XX XXXXXX-XX-XX XXXXXX-XX-XX UNITS XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) XXXX (hours) RANGE COMMENT WRITE STATUS CCN TABLE CCN POINT 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* 0-999999* forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS FANHOURS hr_fana1 hr_fana2 hr_fana3 hr_fana4 hr_fana5 hr_fana6 hr_fana7 hr_fana8 hr_fana9 hrfana10 hr_fanb1 hr_fanb2 hr_fanb3 hr_fanb4 hr_fanb5 hr_fanb6 hr_fanb7 hr_fanb8 hr_fanb9 hrfanb10 hr_fanc1 hr_fanc2 hr_fanc3 hr_fanc4 hr_fanc5 hr_fanc6 hr_fanc7 hr_fanc8 NO/YES NO/YES NO/YES forcible forcible forcible CP_UNABL CP_UNABL CP_UNABL un_cp_a un_cp_b un_cp_c SERMAINT SERMAINT SERMAINT SERMAINT SERMAINT SERMAINT SERMAINT SERMAINT SERMAINT SERMAINT charge_m wloop_m cpump1_m cpump2_m hpump1_m hpump2_m wfilte_m ofilta_m ofiltb_m ofiltc_m NO/YES NO/YES (days) (days) Not supported. (days) Press ENTER and ESCAPE simultaneously to read version information *As data in all of these categories can exceed 9999 the following display strategy is used: From 0-9999 display as 4 digits. From 9999-99999 display xx.xK From 99900-999999 display as xxxK. 106 PD5_APPL STDU Navigator EXV_BRDA EXV_BRDB EXV_BRDC AUX_BRD1 AUX_BRD2 AUX_BRD3 AUX_BRD4 AUX_BRD5 AUX_BRD6 SPM_CPA SPM_CPB SPM_CPC EMM_NRCP REC_NRCP PAGE NO. 47 77 77 77 76 APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — SERVICE TEST ITEM TEST EXPANSION T.REQ CP.A MANUAL TEST MODE Manual Sequence Compressor A Output SLI.A Slide Valve Capacity A CP.B SLI.B Compressor B Output Slide Valve Capacity B CP.C SLI.C Compressor C Output Slide Valve Capacity C QUIC QUICK TEST MODE Q.REQ EXV.A EXV.B EXV.C ECO.A ECO.B ECO.C FAN.A FAN.B FAN.C SPD.A SPD.B SPD.C HT.A SL1.A SL2.A HGP.A OLS.A DGT.A HT.B SL1.B SL2.B HGP.B OLS.B DGT.B HT.C SL1.C SL2.C HGP.C OLS.C DGT.C PMP.1 PMP.2 PMP.3 CL.HT BVL.A BVL.B BVL.C Q.RDY Q.RUN SHUT CATO ALRM ALRT Circuit A EXV % Open Circuit B EXV % Open Circuit C EXV % Open Circ A ECO EXV % Circ B ECO EXV % Circ C ECO EXV % Circuit A Fan Stages Circuit B Fan Stages Circuit C Fan Stages Cir A Varifan position Cir B Varifan position Cir C Varifan position Oil Heater Circuit A Slide Valve 1 Cir A Slide Valve 2 Cir B Hot Gas Bypass A Output Oil Solenoid Cir A DGT Cool Solenoid A Oil Heater Circuit B Slide Valve 1 Cir B Slide Valve 2 Cir B Hot Gas Bypass B Output Oil Solenoid Cir A DGT Cool Solenoid B Oil Heater Circuit C Slide Valve 1 Cir C Slide Valve 2 Cir C Hot Gas Bypass C Output Oil Solenoid Cir A DGT Cool Solenoid C Water Exchanger Pump 1 Water Exchanger Pump 2 Condenser Pump 1 Cooler Heater Output Ball Valve Position A Ball Valve Position B Ball Valve Position C Chiller Ready Status Chiller Running Status Customer Shutdown Stat Chiller Capacity in 0-10v Alarm Relay Alert Relay UNITS RANGE Remote-OffEnable Switch must be set to OFF Position OFF/ON OFF/ON unchanged increase decrease OFF/ON unchanged increase decrease OFF/ON unchanged increase decrease XXX (%) XXX (%) XXX (%) XXX (%) XXX (%) XXX (%) X X X XXX (%) XXX (%) XXX (%) COMMENT OFF/ON 0-100 0-100 0-100 0-100 0-100 0-100 0-8 0-8 0-8 0-100 0-100 0-100 OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OPEN/CLSE OPEN/CLSE OPEN/CLSE OFF/ON OFF/ON OFF/ON XX.X (vdc) OFF/ON OFF/ON 107 Remote-OffEnable Switch must be set to ENABLE Position Remote-OffEnable Switch must be set to OFF Position Not supported. Not supported. Not supported. WRITE STATUS forcible forcible CCN TABLE N/A N/A N/A forcible CCN POINT service_test comp_serv_a PAGE NO. 61, 83 64 comp_ser_sid_a forcible forcible N/A comp_serv_b comp_ser_sid_b 64 forcible forcible N/A comp_serv_c comp_ser_sid_c 64 forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible N/A N/A N/A N/A N/A 61 61 61 N/A N/A N/A N/A N/A N/A N/A N/A N/A forcible forcible forcible forcible forcible forcible N/A N/A N/A N/A N/A N/A 68 APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — TEMPERATURE ITEM UNIT CEWT EXPANSION UNIT TEMPERATURES Cooler Entering Fluid CLWT Cooler Leaving Fluid CD.LT Condenser Entering Fluid CD.ET Condenser Leaving Fluid OAT Outside Air Temperature CHWS Lead/Lag Leaving Fluid SPT Optional Space Temp THHR Cooler Heater Temp THR.C Cooler Heat Temp Cir C CIR.A SCT.A CIRCUIT A TEMPERATURES Sat Cond Temp Circ A SST.A Sat Suction Temp Circ A DGT.A Discharge Gas Temp Cir A SGT.A Suction Gas Temp Circ A SUP.A ECT.A Superheat Temp Circ A Economizer Gas Temp A ESH.A Economizer Superheat A CTP.A Motor Temperature Cir A CIR.B SCT.B CIRCUIT B TEMPERATURES Sat Cond Temp Circ B SST.B Sat Suction Temp Circ B DGT.B Discharge Gas Temp Cir B SGT.B Suction Gas Temp Circ B SUP.B ECT.B Superheat Temp Circ B Economizer Gas Temp B ESH.B Economizer Superheat B CTP.B Motor Temperature Cir B SCT.C CIR.C CIRCUIT C TEMPERATURES Sat Cond Temp Circ C SST.C Sat Suction Temp Circ C DGT.C Discharge Gas Temp Cir C SGT.C Suction Gas Temp Circ C SUP.C ECT.C Superheat Temp Circ C Economizer Gas Temp C ESH.C Economizer Superheat C CTP.C Motor Temperature Cir C UNITS RANGE XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) –40-245 F (–40-118 C) –40-245 F (–40-118 C) –40-245 F (–40-118 C) –40-245 F (–40-118 C) –40-245 F (–40-118 C) –40-245 F (–40-118 C) –40-245 F (–40-118 C) –40-245 F (–40-118 C) –40-245 F (–40-118 C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (F/C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) –40-245 F (–40-118 C) –40-245 F (–40-118 C) –40-245 F (–40-118 C) –40-245 F (–40-118 C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (F/C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (F/C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) COMMENT WRITE STATUS CCN TABLE STATEGEN COOL_EWT STATEGEN COOL_LWT Not supported. Not supported. COND_LWT COND_EWT GENUNIT STATEGEN CHWS SPACETMP TH_HEATER T_HEAT_C CIRCA_AN CIRCA_AN SCT_A SST_A DGT_A CIRCA_AN SUCT_T_A CIRCA_AN SH_A ECO_TP_A ECO_SH_A CP_TMP_A CIRCB_AN CIRCB_AN SCT_B SST_B DGT_B CIRCB_AN SUCT_T_B CIRCB_AN SH_B ECO_TP_B –40-245 F (–40-118 C) –40-245 F (–40-118 C) –40-245 F (–40-118 C) –45-245 F (–43-118 C) –45-245 F (–43-118 C) –40-245 F (–40-118 C) –45-245 F (–43-118 C) OAT STATEGEN –40-245 F (–40-118 C) –40-245 F (–40-118 C) –40-245 F (–40-118 C) –40-245 F (–40-118 C) –40-245 F (–40-118 C) –40-245 F (–40-118 C) –40-245 F (–40-118 C) CCN POINT ECO_SH_B CP_TMP_B CIRCC_AN CIRCC_AN SCT_C CIRCC_AN SST_C DGT_C CIRCC_AN SUCT_T_C CIRCC_AN SH_C ECO_TP_C ECO_SH_C CP_TMP_C 108 PAGE NO. APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — SET POINTS ITEM COOL EXPANSION UNITS CSP.1 COOLING SETPOINTS Cooling Setpoint 1 CSP.2 Cooing Setpoint 2 XXXX.X (deg F/deg C) CSP.3 Ice Setpoint XXXX.X (deg F/deg C) CRV1 Current No Reset Val XX.X (mA) CRV2 Current Full Reset Val XX.X (mA) CRT1 Delta T No Reset Temp XXX.X (F/C) CRT2 Delta T Full Reset Temp XXX.X (F/C) CRO1 OAT No Reset Temp XXX.X (deg F/deg C) CRO2 OAT Full Reset Temp XXX.X (deg F/deg C) CRS1 Space T No Reset Temp XXX.X (deg F/deg C) CRS2 Space T Full Reset Temp XXX.X (deg F/deg C) DGRC Degrees Cool Reset XX.X (F/C) CAUT Cool Changeover Setpt CRMP Cool Ramp Loading XX.X (deg F/deg C) X.X HSP.1 HEAT HEATING SETPOINTS Heating Setpoint 1 HSP.2 Heating Setpoint 2 HRV1 HRV2 HRT1 HRT2 HRO1 Current to Reset Val Current Full Reset Val Delta T No Reset Temp Delta T Full Reset Temp OAT No Reset Temp HRO2 OAT Full Reset Temp DGRH HAUT Degrees Heat Reset Heat Changeover Setpt HRMP XXXX.X (deg F/deg C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XX.X (mA) XX.X (mA) XXX.X (F/C) XXX.X (F/C) XXX.X (deg F/deg C) XXX.X (deg F/deg C) XX.X (F/C) XX.X (deg F/deg C) X.X MISC DLS1 Heat Ramp Loading MISC SETPOINTS Switch Limit Setpoint 1 DLS2 Switch Limit Setpoint 2 XXX (%) DLS3 Switch Limit Setpoint 3 XXX (%) W.SCT Water Val Cond Stp XXX.X (deg F/deg C) XXX (%) RANGE –20-70 F (–29-21 C), Default = 44.0 –20-70 F (–29-21 C), Default = 44.0 –20-70 F (–29-21 C), Default = 44.0 0-20, Default = 0 0-20, Default = 0 0-125 F (0-69.4 C), Default = 0 0-125 F (0-69.4 C), Default = 0 0-125 F (–18-52 C), Default = 14.0 0-25 F (–18-52 C), Default = 14.0 0-125 F (–18-52 C), Default = 14.0 0-125 F (–18-52 C), Default = 14.0 –30-30 F (–16.7-16.7 C), Default = 0 Default = 75.0 COMMENT Not supported. 0.2-2.0 F (0.1-1.1 C), Default = 1.0 WRITE STATUS CCN TABLE CCN POINT PAGE NO. forcible SETPOINT csp1 25, 41, 55 forcible SETPOINT csp2 25, 41, 55 forcible SETPOINT ice_sp 25, 41, 55 forcible SETPOINT v_cr_no 36 forcible SETPOINT v_cr_fu 36 forcible SETPOINT dt_cr_no 35, 36 forcible SETPOINT dt_cr_fu 35, 36 forcible SETPOINT oatcr_no forcible SETPOINT oatcr_fu forcible SETPOINT spacr_no 36 forcible SETPOINT spacr_fu 36 forcible SETPOINT cr_deg 35, 36 forcible SETPOINT cauto_sp forcible SETPOINT cramp_sp 35 Default = 100 Not supported. forcible SETPOINT HSP.1 Default = 100 Not supported. forcible SETPOINT HSP.2 Default = 0 Default = 0 Default = 0 Default = 0 Default = 14.0 Not supported. Not supported. Not supported. Not supported. Not supported. forcible forcible forcible forcible forcible SETPOINT SETPOINT SETPOINT SETPOINT SETPOINT v_hr_no v_hr_fu dt_hr_no dt_hr_fu oathr_no Default = 14.0 Not supported. forcible SETPOINT oathr_fu Default = 0 Default = 64 Not supported. Not supported. forcible forcible SETPOINT SETPOINT DGRH hauto_sp Default = 1.0 Not supported. forcible SETPOINT hramp_sp forcible SETPOINT lim_sp1 39, 40 forcible SETPOINT lim_sp2 39, 40 0-100, Default = 100 0-100, Default = 100 0-100, Default = 100 80-140 F (26.7-60 C) 109 forcible Not supported. SETPOINT lim_sp3 SETPOINT w_sct_sp 46 APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — PRESSURE ITEM PRC.A DP.A EXPANSION CIRCUIT A PRESSURES Discharge Pressure Cir A SP.A Suction Pressure Circ A OP.A Oil Pressure Circ A DOP.A Oil Pressure Diff A ECP.A Economizer Pressure A PRC.B DP.B CIRCUIT B PRESSURES Discharge Pressure Cir B SP.B Suction Pressure Circ B OP.B Oil Pressure Circ B DOP.B Oil Pressure Diff B ECP.B Economizer Pressure B PRC.C DP.C CIRCUIT A PRESSURES Discharge Pressure Cir C SP.C Suction Pressure Circ C OP.C Oil Pressure Circ C DOP.C Oil Pressure Diff C ECP.C Economizer Pressure C UNITS RANGE COMMENT WRITE STATUS XXX.X (psig/kPa) XXX.X (psig/kPa) XXX.X (psig/kPa) XXX.X (psig/kPa) XXX.X (psig/kPa) CCN TABLE CIRCA_AN CIRCA_AN CCN POINT DP_A PAGE NO. 56 SP_A OP_A DOP_A ECON_P_A XXX.X (psig/kPa) XXX.X (psig/kPa) XXX.X (psig/kPa) XXX.X (psig/kPa) XXX.X (psig/kPa) CIRCB_AN CIRCB_AN DP_B 56 SP_B OP_B DOP_B ECON_P_B XXX.X (psig/kPa) XXX.X (psig/kPa) XXX.X (psig/kPa) XXX.X (psig/kPa) XXX.X (psig/kPa) CIRCC_AN CIRCC_AN DP_C 56 SP_C OP_C DOP_C ECON_P_C MODE — INPUTS ITEM GEN.I ONOF LOCK COND DLS1 DLS2 ICE.D DUAL ELEC PUMP OCCS HC.SW RLOC OIL.A OIL.B OIL.C CUR.A CUR.B CUR.C DMND RSET EXPANSION GENERAL INPUTS On Off Switch Cooler Interlock Condenser Flow Switch Demand Limit Switch 1 Demand Limit Switch 2 Ice Done Dual Setpoint Switch Electrical Box Safety Pump Run Feedback Occupancy Override Swit Heat Cool Switch Status Remote Interlock Switch Oil Level Circuit A Oil Level Circuit B Oil Level Circuit C Motor Current Circuit A Motor Current Circuit B Motor Current Circuit C 4-20 mA Demand Signal 4-20 mA Reset/Setpoint UNITS XXX.X (amps) XXX.X (amps) XXX.X (amps) XXX.X (mA) XXX.X (mA) RANGE OPEN/CLSE OPEN/CLSE OPEN/CLSE OPEN/CLSE OPEN/CLSE OFF/ON OFF/ON OPEN/CLSE OPEN/CLSE OFF/ON OFF/ON OPEN/CLSE LOW/HIGH LOW/HIGH LOW/HIGH 0-600 0-600 0-600 4 to 20 4 to 20 110 COMMENT Not supported. Not supported. Not supported. WRITE STATUS CCN TABLE STATEGEN STATEGEN STATEGEN STATEGEN STATEGEN STATEGEN STATEGEN STATEGEN STATEGEN STATEGEN STATEGEN STATEGEN STATEGEN STATEGEN STATEGEN STATEGEN STATEGEN STATEGEN STATEGEN STATEGEN CCN POINT ONOF LOCK_1 CONFLOW LIM_SW1 LIM_SW2 ICE_SW SETP_SW ELEC_BOX PUMP_DEF OCC_OVSW HC_SW REM-LOCK OIL_L_A OIL_L_B OIL_L_C CURR_A CURR_B CURR_C LIM_ANAL SP_RESET PAGE NO. 44 39, 40 39, 40 APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — OUTPUTS ITEM CIR.A CP.A HT.A SL1.A SL2.A OLS.A HGB.A FAN.A SPD.A EXV.A ECO.A DGT.A CIR.B CP.B HT.B SL1.B SL2.B OLS.B HGB.B FAN.B SPD.B EXV.B ECO.B DGT.B CIR.C CP.C HT.C SL1.C SL2.C OLS.C HGB.C FAN.C SPD.C EXV.C ECO.C DGT.C GEN.O PMP.1 PMP.2 PMP.3 CO.HT BVL.A BVL.B BVL.C CN.HT REDY RUN SHUT CATO ALRM ALRT EXPANSION CIRCUIT A OUTPUTS Compressor A Relay Oil Heater Circuit A Slide Valve 1 Cir A Slide Valve 2 Cir A Oil Solenoid Cir A Hot Gas Bypass Cir A Circuit A Fan Stages Circ A Varifan Position Circuit A EXV % Open Circ A EXV ECO % Open DGT Cool Solenoid A CIRCUIT B OUTPUTS Compressor B Relay Oil Heater Circuit B Slide Valve 1 Cir B Slide Valve 2 Cir B Oil Solenoid Cir B Hot Gas Bypass Cir B Circuit B Fan Stages Circ B Varifan Position Circuit B EXV % Open Circ B EXV ECO % Open DGT Cool Solenoid B CIRCUIT C OUTPUTS Compressor C Relay Oil Heater Circuit C Slide Valve 1 Cir C Slide Valve 2 Cir C Oil Solenoid Cir C Hot Gas Bypass Cir C Circuit C Fan Stages Circ C Varifan Position Circuit C EXV % Open Circ C EXV ECO % Open DGT Cool Solenoid C GENERAL OUTPUTS Water Exchanger Pump 1 Water Exchanger Pump 2 Condenser Pump 1 Cooler Heater Output Ball Valve Position A Ball Valve Position B Ball Valve Position C Condenser Heat Output Chiller Ready Status Chiller Running Status Customer Shutdown Stat Chiller Capacity 0-10 v Alarm Relay Alert Relay UNITS X XXX (%) XXX (%) XXX (%) X XXX (%) XXX (%) XXX (%) RANGE WRITE STATUS COMMENT CCN POINT OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON 0-6 0-100 0-100 0-100 OFF/ON CIRCA_D CP_A OIL_HT_A SLID1_A SLID2_A OIL_SL_A CIRCA_D CIRCA_AN CIRCA_AN FAN_ST_A hd_pos_a EXV_A EXV_EC_A dgt_gascool_a OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON 0-6 0-100 0-100 0-100 OFF/ON CIRCB_D CIRCB_D CP_B OIL_HT_B SLID1_B SLID2_B OIL_SL_B CIRCB_D CIRCB_AN CIRCB_AN FAN_ST_B hd_pos_b EXV_B EXV_EC_B dgt_gascool_b CIRCC_D CIRCC_D CP_C OIL_HT_C SLID1_C SLID2_C OIL_SL_C CIRCC_D CIRCC_AN CIRCC_AN FAN_ST_C hd_pos_c EXV_C EXV_EC_C dgt_gascool_c STATEGEN STATEGEN STATEGEN STATEGEN CPUMP_1 CPUMP_2 HPUMP_1 COOLHEAT ref_iso_a ref_iso_b ref_iso_c cond_htr READY RUNNING SHUTDOWN CAPT_010 ALARM ALERT OFF/ON OFF/ON X XXX (%) XXX (%) XXX (%) CCN TABLE OFF/ON OFF/ON OFF/ON OFF/ON 0-6 0-100 0-100 0-100 OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OPEN/CLOSE OPEN/CLOSE OPEN/CLOSE OFF/ON OFF/ON OFF/ON OFF/ON Not supported. forcible forcible forcible forcible XX.X OFF/ON OFF/ON RECLAIM RECLAIM STATEGEN STATEGEN STATEGEN STATEGEN STATEGEN PAGE NO. 61 61 MODE — CONFIGURATION ITEM DISP TEST METR LANG EXPANSION DISPLAY CONFIGURATION Test Display LEDs Metric Display Language Selection UNITS RANGE COMMENT OFF/ON US/METR English Espanol Francais Portugues Translated DEFAULT OFF US English 111 CCN TABLE CCN POINT N/A display_test DISPCONF DISPUNIT DISPCONF LANGUAGE 8 PAGE NO. APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — CONFIGURATION (cont) ITEM UNIT EXPANSION UNITS RANGE COMMENT TYPE UNIT CONFIGURATION Unit Type TONS Unit Size XXX VAR.A Nb Fan on Varifan Cir A X 3 = Water-Cooled 4 = Heat Machine 0 to 1800 (nominal size) 0-8 VAR.B Nb Fan on Varifan Cir B X 0-8 VAR.C Nb Fan on Varifan Cir C X 0-8 VOLT Power Supply Voltage XXX (volt) 200-690 60HZ STAR Y.D. MTA.A R.MT.A MTA.B R.MT.B MTA.C R.MT.C C.SW.A R.CSA C.SW.B R.CSB C.SW.C R.CSC RECL BOIL EMM PAS.E PASS CO.HT CON.V HGBP MCHX HI.TI H.KIT PA.NB VLT RPM H.CON SERV FLUD 60 Hz Frequency Soft Starter Select Wye Delta T Start Select Must Trip Amps Cir A Read Must Trip Amps A Must Trip Amps Cir B Read Must Trip Amps B Must Trip Amps Cir C Read Must Trip Amps C S1 Config Switch Cir A Read S1 Config Switch A S1 Config Switch Cir B Read S1 Config Switch B S1 Config Switch Cir C Read S1 Config Switch C Heat Reclaim Select Boiler Command Select EMM Module Installed Password Enable Factory Password Cooler Heater Select Condenser Valve Select Hot Gas Bypass Select MCHX Exchanger Select High Tiers Display Select Hydronic Kit Selection Cooler Pass Number VLT Fan Drive Select VLT Fan Drive RPM High Condensing Select SERVICE CONFIGURATIONS Cooler Fluid Type CFLU Condenser Fluid Type MOP EXV MOP Setpoint HP.TH High Pressure Threshold SHP.A Cir A Superheat Setp SHP.B Cir B Superheat Setp SHP.C Cir C Superheat Setp HTR Cooler Heater DT Setp EWTO AU.SM LLWT Entering Water Control Auto Start When SM Lost Brine Minimum Fluid Temp LOSP Brine Freeze Setpoint FL.SP HD.PG HD.DG HD.IG F.LOA AVFA AVFB AVFC EWT.S MAXL Brine Flow Switch Setp Varifan Proportion Gain Varifan Derivative Gain Varifan Integral Gain Fast Load Select Fan A Drive Attach Fan B Drive Attach Fan C Drive Attach EWT Probe on Cir A Side Max Condenser LWT 45DC XXX (amps) XXX (amps) XXX (amps) XXX (amps) XXX (amps) XXX (amps) XXX (amps) XXX (amps) XXX (amps) XXX (amps) XXX (amps) XXX (amps) XXX NO/YES NO/YES NO/YES 0 to 1500 0 to 1500 0 to 1500 0 to 1500 0 to 1500 0 to 1500 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 NO/YES NO/YES NO/YES ENBL/DSBL 1 to 0150 NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES 1-3 DEFAULT Air cooled Not supported. 0: No low ambient temperature head pressure control 1:low ambient temperature head pressure control Not supported. 0: No low ambient temperature head pressure control 1: low ambient temperature head pressure control Not supported. 0: No low ambient temperature head pressure control 1: low ambient temperature head pressure control Acceptable values 200, 230, 380, 460, and 575 YES CCN TABLE FACTORY unit_typ FACTORY unitsize FACTORY varfan_a FACTORY varfan_b FACTORY varfan_c FACTORY voltage FACTORY freq_60H softstar wye_delt cpa_mtac cpa_mtam cpb_mtac cpb_mtam cpc_mtac cpb_mtam cpa_s1_c cpa_s1_m cpb_s1_c cpb_s1_m cpc_s1_c cpc_s1_m recl_opt ehs_sel emm_nrcp pass_enb fac_pass heat_sel cond_val hgbp_sel mchx_sel highdisp Not supported. Not supported. Not supported. Not supported. Not supported. NO Not supported. NO NO 0111 FACTORY FACTORY FACTORY FACTORY FACTORY Not supported. NO Not supported. NO Not supported. NO CCN POINT FACTORY FACTORY PAGE NO. 46, 76 29, 76 NO 2 Not supported. NONE Not supported. 0 NO NO/YES Water Brine WATER BRINE XX.X 40-60 F (deg F/deg C) (4.4-15.6 C) XXX.X (psi/kPa) 250-280 psi (1724-1930 kPa) XX.X (F/C) 3-14 F (1.7-7.8 C) XX.X (F/C) 3-14 F (1.7-7.8 C) XX.X (F/C) 3-14 F (1.7-7.8 C) XX.X (F/C) 0.5-9 F (0.3-5.0 C) NO/YES NO/YES XX.X –20-38 F (deg F/deg C) (–28.9-3.3 C) XX.X –20-50 F (deg F/deg C) (–20-10 C) 0-60 XX.X –10-10 XX.X –10-10 XX.X –10-10 0-4 NO/YES NO/YES NO/YES NO/YES NO/YES Water SERVICE1 flui_typ 62.0 SERVICE1 mop_sp 27, 43, 45, 55 cond_typ 290 SERVICE1 hp_th 14.4 SERVICE1 sh_sp_a 14.4 SERVICE1 sh_sp_b 14.4 SERVICE1 sh_sp_c 2.0 38.0 NO NO SERVICE1 heatersp SERVICE1 SERVICE1 ewt_opt auto_sm 25 25 34 SERVICE1 lowestsp 27, 43-45, 55 SERVICE SERVICE1 SERVICE1 SERVICE1 flow_sp hd_pg hd_dg hd_ig fastload 46 46 46 Not supported. Not supported. Not supported. Not supported. Not supported. 1 2.0 0.4 0.2 0 Not supported. NO Not supported. NO Not supported. NO YES NO 112 ewt_cirA max_clwt APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — CONFIGURATION (cont) ITEM OPTN CCNA CCNB BAUD EXPANSION OPTIONS CONFIGURATION CCN Address CCN Bus Number CCN Baud Rate LOAD Loading Sequence Select LLCS Lead/Lag Circuit Select RL.S DELY ICE.M HPUM Ramp Load Select Minutes Off Time Ice Mode Enable Condenser Pumps Sequence PUMP Cooler Pumps Sequence ROT.P PM.PS P.SBY P.LOC LS.ST LS.ND LS.LT RV.AL OA.TH Pump Rotation Delay Periodic Pump Start Stop Pump In Standby Flow Checked if Pmp Off Night Low Noise Start Night Low Noise End Low Noise Capacity Lim Reverse Alarms Relay Heat Mode OAT Threshold FREE Free Cooling OAT Limit CUR.S CUR.F UNITS XXX XXX XX (Minutes) X XXXX (hours) XX.XX XX.XX XXX (%) CRST HRST Heating Reset Type DMDC Demand Limit Select DMMX DMZE MSSL mA for 100% Demand Limit mA for 0% Demand Limit Master/Slave Select XX.X (mA) XX.X (mA) SLVA LLBL Slave Address Lead/Lag Balance Select XXX LLBD LLDY Lead/Lag Balance Delta Lead/Lag Delay XXX (hours) XX (minutes) LL.ER Start if Error Higher LAG.M Lag Minimum Running Time LAGP XX.X (deg F/deg C) XXX (min) Lag Unit Pump Select LPUL Lead Pulldown Time SERI Chillers in Series COMMENT 1-239 0-239 2400 4800 9600 19200 38400 Equal Staged Automatic Cir A Leads Cir B Leads Cir C Leads ENBL/DSBL 1 to 15 ENBL/DSBL No Pump 1 Pump Only 2 Pumps Auto PMP 1 Manual PMP 2 Manual No Pump 1 Pump Only 2 Pumps Auto PMP 1 Manual PMP 2 Manual 24 to 3000 NO-YES NO-YES NO-YES 00.00-23.59 00-00-23.59 0-100 NO-YES XX.X (deg F/deg C) XX.X (deg F/deg C) Current Limit Select Current Limit at 100% XXXX RESET, DEMAND LIMIT, MASTER/SLAVE Cooling Reset Type RSET RANGE XX (minutes) DEFAULT CCN TABLE CCN POINT PAGE NO. 1 0 9600 N/A N/A N/A CCNA CCNB BAUD EQUAL USER lead_cir 29 AUTOMATIC USER seq_typ 29, 55 DSBL 1 DSBL NO PUMP USER USER USER ramp_sel off_on_d ice_cnfg hpum_seq 35 29 41 47 NO PUMP USER pump_seq 28, 47 USER USER USER USER USER USER USER USER USER pump_del pump_per pump_sby pump_loc nh_start nh_end nh_limit al_rever heat_th 28, 55 28, 55 Not supported. 48 NO NO YES 00.00 00.00 100 NO 5F Not supported. 32.0 USER free_oat Not supported. Not supported. Not supported. Not supported. Not supported. NO/YES 0 to 5000 NO 2000 No Reset Out Air Temp Delta T Temp 4-20 mA Input Space Temp No Reset Out Air Temp Delta T Temp 4-20 mA Input None Switch 4-20 mA Input NO RESET 28 55 curr_sel curr_ful 39-41 40-41 USER cr_sel 33, 36, 55 NO RESET USER hr_sel NONE USER lim_sel 39-41, 55 Disable Master Slave 1-236 Always Lead Lag if Fail Runtime Sel 40-400 2-30 0.0 0.0 DISABLE USER USER MST_SLV lim_mx lim_ze ms_sel 40, 41 40, 41 32-35, 55 2 Always Lead MST_SLV MST_SLV slv_addr ll_bal 29, 32-35 29, 32-35, 54 168 10 MST_SLV MST_SLV ll_bal_d lsrt_tim 3-18 4 MST_SLV start_dt 29, 32-35 30, 32-35, 54 30, 32-35 0-150 0 MST_SLV lag_mini 30, 32-35 OFF if U stp ON if U stp 0-60 OFF if U stp MST_SLV lag_pump 0 MST_SLV 30, 32-35, 54 30, 32-35, 54 29, 32-35 NO/YES Not supported. lead_pul ll_serie 113 APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — TIMECLOCK ITEM TIME EXPANSION UNITS DATE MNTH TIME OF DAY Hour and Minute DAY, DATE Month DOM DAY Day of Month Day of Week XX Year of Century SCHEDULE 1 Period 1 Occ/Unocc Sel Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select Period 2 Occ/Unocc Sel Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select Period 3 Occ/Unocc Sel Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select Period 4 Occ/Unocc Sel Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select Period 5 Occ/Unocc Sel Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select Period 6 Occ/Unocc Sel Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select XX HH.MM YEAR SCH1 PER.1 PER.1 OCC.1 PER.1 UNO.1 PER.1 MON.1 PER.1 TUE.1 PER.1 WED.1 PER.1 THU.1 PER.1 FRI.1 PER.1 SAT.1 PER.1 SUN.1 PER.1 HOL.1 PER.2 PER.2 OCC.2 PER.2 UNO.2 PER.2 MON.2 PER.2 TUE.2 PER.2 WED.2 PER.2 THU.2 PER.2 FRI.2 PER.2 SAT.2 PER.2 SUN.2 PER.2 HOL.2 PER.3 PER.3 OCC.3 PER.3 UNO.3 PER.3 MON.3 PER.3 TUE.3 PER.3 WED.3 PER.3 THU.3 PER.3 FRI.3 PER.3 SAT.3 PER.3 SUN.3 PER.3 HOL.3 PER.4 PER.4 OCC.4 PER.4 UNO.4 PER.4 MON.4 PER.4 TUE.4 PER.4 WED.4 PER.4 THU.4 PER.4 FRI.4 PER.4 SAT.4 PER.4 SUN.4 PER.4 HOL.4 PER.5 PER.5 OCC.5 PER.5 UNO.5 PER.5 MON.5 PER.5 TUE.5 PER.5 WED.5 PER.5 THU.5 PER.5 FRI.5 PER.5 SAT.5 PER.5 SUN.5 PER.5 HOL.5 PER.6 PER.6 OCC.6 PER.6 UNO.6 PER.6 MON.6 PER.6 TUE.6 PER.6 WED.6 PER.6 THU.6 PER.6 FRI.6 PER.6 SAT.6 PER.6 SUN.6 PER.6 HOL.6 XX.XX RANGE COMMENT WRITE STATUS CCN TABLE CCN POINT PAGE NO. 00.00-23.59 forcible* N/A HH.MM 1=January 2=February 3=March 4=April 5=May 6=June 7=July 8=August 9=September 10=October 11=November 12=December 1-31 1=Monday 2=Tuesday 3=Wednesday 4=Thursday 5=Friday 6=Saturday 7=Sunday 00-99 forcible* N/A MNTH forcible* forcible* N/A N/A DOM DAY forcible* N/A YEAR XX.XX XX.XX 00:00-23:59 00:00-23:59 NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible OCCTOD1 UNOCTOD1 DOW1 DOW1 DOW1 DOW1 DOW1 DOW1 DOW1 DOW1 24 24 24 24 24 24 24 24 24 24 XX.XX XX.XX 00:00-23:59 00:00-23:59 NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible OCCTOD2 UNOCTOD2 DOW2 DOW2 DOW2 DOW2 DOW2 DOW2 DOW2 DOW2 24 24 24 24 24 24 24 24 24 24 XX.XX XX.XX 00:00-23:59 00:00-23:59 NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCCTOD3 UNOCTOD3 DOW3 DOW3 DOW3 DOW3 DOW3 DOW3 DOW3 DOW3 24 24 24 24 24 24 24 24 24 24 XX.XX XX.XX 00:00-23:59 00:00-23:59 NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCCTOD4 UNOCTOD4 DOW4 DOW4 DOW4 DOW4 DOW4 DOW4 DOW4 DOW4 24 24 24 24 24 24 24 24 24 24 XX.XX XX.XX 00:00-23:59 00:00-23:59 NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCCTOD5 UNOCTOD5 DOW5 DOW5 DOW5 DOW5 DOW5 DOW5 DOW5 DOW5 24 24 24 24 24 24 24 24 24 24 XX.XX XX.XX 00:00-23:59 00:00-23:59 NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCC1P01S OCCTOD6 UNOCTOD6 DOW6 DOW6 DOW6 DOW6 DOW6 DOW6 DOW6 DOW6 *Password protected. 114 APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — TIMECLOCK (cont) ITEM SCH1 PER.7 PER.7 OCC.7 PER.7 UNO.7 PER.7 MON.7 PER.7 TUE.7 PER.7 WED.7 PER.7 THU.7 PER.7 FRI.7 PER.7 SAT.7 PER.7 SUN.7 PER.7 HOL.7 PER.8 PER.8 OCC.8 PER.8 UNO.8 PER.8 MON.8 PER.8 TUE.8 PER.8 WED.8 PER.8 THU.8 PER.8 FRI.8 PER.8 SAT.8 PER.8 SUN.8 PER.8 HOL.8 SCH2 PER.1 PER.1 OCC.1 PER.1 UNO.1 PER.1 MON.1 PER.1 TUE.1 PER.1 WED.1 PER.1 THU.1 PER.1 FRI.1 PER.1 SAT.1 PER.1 SUN.1 PER.1 HOL.1 PER.2 PER.2 OCC.2 PER.2 UNO.2 PER.2 MON.2 PER.2 TUE.2 PER.2 WED.2 PER.2 THU.2 PER.2 FRI.2 PER.2 SAT.2 PER.2 SUN.2 PER.2 HOL.2 PER.3 PER.3 OCC.3 PER.3 UNO.3 PER.3 MON.3 PER.3 TUE.3 PER.3 WED.3 PER.3 THU.3 PER.3 FRI.3 PER.3 SAT.3 PER.3 SUN.3 PER.3 HOL.3 PER.4 PER.4 OCC.4 PER.4 UNO.4 PER.4 MON.4 PER.4 TUE.4 PER.4 WED.4 PER.4 THU.4 PER.4 FRI.4 PER.4 SAT.4 PER.4 SUN.4 PER.4 HOL.4 PER.5 PER.5 OCC.5 PER.5 UNO.5 PER.5 MON.5 PER.5 TUE.5 PER.5 WED.5 PER.5 THU.5 PER.5 FRI.5 PER.5 SAT.5 PER.5 SUN.5 PER.5 HOL.5 PER.6 PER.6 OCC.6 PER.6 UNO.6 PER.6 MON.6 PER.6 TUE.6 PER.6 WED.6 PER.6 THU.6 PER.6 FRI.6 PER.6 SAT.6 PER.6 SUN.6 PER.6 HOL.6 EXPANSION SCHEDULE 1 Period 7 Occ/Unocc Sel Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select Period 8 Occ/Unocc Sel Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select SCHEDULE 2 Period 1 Occ/Unocc Sel Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select Period 2 Occ/Unocc Sel Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select Period 3 Occ/Unocc Sel Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select Period 4 Occ/Unocc Sel Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select Period 5 Occ/Unocc Sel Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select Period 6 Occ/Unocc Sel Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select UNITS RANGE COMMENT WRITE STATUS XX.XX XX.XX 00:00-23:59 00:00-23:59 NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible XX.XX XX.XX 00:00-23:59 00:00-23:59 NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES XX.XX XX.XX CCN TABLE CCN POINT PAGE NO. OCCTOD7 UNOCTOD7 DOW7 DOW7 DOW7 DOW7 DOW7 DOW7 DOW7 DOW7 forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible OCCP01S OCCP01S OCCP01S OCCP01S OCCP01S OCCP01S OCCP01S OCCP01S OCCP01S OCCP01S OCCP01S OCCP01S OCCP01S OCCP01S OCCP01S OCCP01S OCCP01S OCCP01S OCCP01S OCCP01S OCCP01S 00:00-23:59 00:00-23:59 NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCCTOD1 UNOCTOD1 DOW1 DOW1 DOW1 DOW1 DOW1 DOW1 DOW1 DOW1 24 24 24 24 24 24 24 24 24 24 XX.XX XX.XX 00:00-23:59 00:00-23:59 NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCCTOD UNOCTOD2 DOW2 DOW2 DOW2 DOW2 DOW2 DOW2 DOW2 DOW2 24 24 24 24 24 24 24 24 24 24 XX.XX XX.XX 00:00-23:59 00:00-23:59 NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCCTOD UNOCTOD3 DOW3 DOW3 DOW3 DOW3 DOW3 DOW3 DOW3 DOW3 24 24 24 24 24 24 24 24 24 24 XX.XX XX.XX 00:00-23:59 00:00-23:59 NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCCTOD4 UNOCTOD4 DOW4 DOW4 DOW4 DOW4 DOW4 DOW4 DOW4 DOW4 24 24 24 24 24 24 24 24 24 24 XX.XX XX.XX 00:00-23:59 00:00-23:59 NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCCTOD5 UNOCTOD5 DOW5 DOW5 DOW5 DOW5 DOW5 DOW5 DOW5 DOW5 24 24 24 24 24 24 24 24 24 24 XX.XX XX.XX 00:00-23:59 00:00-23:59 NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCC2P02S OCCTOD6 UNOCTOD6 DOW6 DOW6 DOW6 DOW6 DOW6 DOW6 DOW6 DOW6 115 OCCTOD8 UNOCTOD8 DOW8 DOW8 DOW8 DOW8 DOW8 DOW8 DOW8 DOW8 APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — TIMECLOCK (cont) ITEM PER.7 PER.7 OCC.7 PER.7 UNO.7 PER.7 MON.7 PER.7 TUE.7 PER.7 WED.7 PER.7 THU.7 PER.7 FRI.7 PER.7 SAT.7 PER.7 SUN.7 PER.7 HOL.7 PER.8 PER.8 OCC.8 PER.8 UNO.8 PER.8 MON.8 PER.8 TUE.8 PER.8 WED.8 PER.8 THU.8 PER.8 FRI.8 PER.8 SAT.8 PER.8 SUN.8 PER.8 HOL.8 EXPANSION HOL.1 HOL.1 MON.1 Period 7 Occ/Unocc Sel Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select Period 8 Occ/Unocc Sel Occupied Time Unoccupied Time Monday Select Tuesday Select Wednesday Select Thursday Select Friday Select Saturday Select Sunday Select Holiday Select HOLIDAYS* Holiday 1 Configuration Holiday Start Month HOL.1 DAY.1 HOL.1 DUR.1 HOL.1 HOL.2 HOL.1 MON.2 Holiday Start Day Holiday Duration in Days Holiday 2 Configuration Holiday Start Month HOL.2 DAY.2 Holiday Start Day HOL.2 DUR.2 Holiday Duration in Days HOL.16 HO.16 HOL.16 MO.16 Holiday 16 Configuration Holiday Start Month HOL.16 DA.16 Holiday Start Day HOL.16 DU.16 Holiday Duration in Days HOLI MCFG AL.SV CHRG WATE PMP.1 PMP.2 PMP.3 PMP.4 W.FIL A.FIL B.FIL C.FIL RS.SV UNITS RANGE COMMENT WRITE PAGE STATUS CCN TABLE CCN POINT NO. XX.XX XX.XX 00:00-23:59 00:00-23:59 NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible XX.XX XX.XX 00:00-23:59 00:00-23:59 NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES NO/YES forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible 1=January 2=February 3=March 4=April 5=May 6=June 7=July 8=August 9=September 10=October 11=November 12=December 1 to 31 1 to 99 forcible HOLDY_01 HOL_MON 24 forcible forcible HOLDY_01 HOLDY_01 HOL_DAY HOL_LEN See HOL.1 MON.1 See HOL.1 DAY.1 See HOL.1 DUR.1 forcible HOLDY_02 HOL_MON 24 24 24 24 forcible HOLDY_02 HOL_DAY 24 forcible HOLDY_02 HOL_LEN 24 See HOL.1 MON.1 See HOL.1 DAY.1 See HOL.1 DUR.1 forcible HOLDY_16 forcible HOLDY_16 forcible HOLDY_16 forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible MAINTCFG MAINTCFG MAINTCFG MAINTCFG MAINTCFG MAINTCFG MAINTCFG MAINTCFG MAINTCFG MAINTCFG MAINTCFG SERMAINT XX XX SERVICE MAINTENANCE CONFIGURATION Service Warning Select Refrigerant Charge Water Loop Size Pump 1 (days) XXXX (days) Pump 2 (days) XXXX (days) Cond Pump 1 (days) XXXX (days) Cond Pump 2 (days) XXXX (days) Water Filter (days) XXXX (days) Comp A Oil Filter (days) XXXX (days) Comp B Oil Filter (days) XXXX (days) Comp C Oil Filter (days) XXXX (days) Servicing Alert Reset NO/YES NO/YES NO/YES 0-65,500 0-65,500 0-65,500 0-65,500 0-65,500 0-65,500 0-65,500 0-65,500 0=Default 1=Refrigerant Charge 2=Water loop size 3=Not used 4=Pump 1 5=Pump 2 6=Reclaim Pump (not used) 7=Reclaim Pump (not used) 8=Water Filter 9=Compressor A Oil Filter 10=Compressor B Oil Filter 11=Compressor C Oil Filter 12=Reset All DEFAULT=NO DEFAULT=NO DEFAULT=NO DEFAULT=0 DEFAULT=0 DEFAULT=0 DEFAULT=0 DEFAULT=0 DEFAULT=0 DEFAULT=0 DEFAULT=0 DEFAULT=0 *Holidays range from 1-16. Item has same structure, with the only difference being the two-number identifier. 116 OCC2P02S OCCTOD7 UNOCTOD7 DOW7 DOW7 DOW7 DOW7 DOW7 DOW7 DOW7 DOW7 OCCTOD8 UNOCTOD8 DOW8 DOW8 DOW8 DOW8 DOW8 DOW8 DOW8 DOW8 s_alert charge_a wloop_c pump1_c pump2_c hpump1_c hpump2_c wfilte_c ofilta_c ofiltb_c ofiltc_c s_reset APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont) MODE — OPERATING MODE ITEM SLCT EXPANSION* OPER OPERATING CONTROL TYPE Operating Control Type SP.SE Setpoint Select HC.SE Heat Cool Select MODE* MD01 MD02 MD03 MD04 MD05 MD06 UNITS RANGE Switch Ctrl Time Sched CCN Control Setpoint Occ Setpoint1 Setpoint2 4-20mA Setp Dual Setp Sw Cooling Heating Auto Chgover Heat Cool Sw OPERATING MODES First Active Mode Second Active Mode Third Active Mode Fourth Active Mode Fifth Active Mode Sixth Active Mode COMMENT WRITE STATUS CCN TABLE CCN POINT PAGE NO. Default = Switch forcible Ctrl N/A N/A 24, 25 Default = Setpoint Occ N/A N/A 25-27, 32 GENUNIT HC_SEL 25 forcible Default = Cooling forcible Not supported. Not supported. Not supported. 0-32 0-32 0-32 0-32 0-32 0-32 MODES MODES MODES MODES MODES MODES *Up to six current operating modes will be displayed. NOTE: See Operating Modes starting on page 54. MODE — ALARMS ITEM R.ALM ALRM† H.ALM** EXPANSION* RESET ALL CURRENT ALARM CURRENTLY ACTIVE ALARMS Current Alarm 1 Current Alarm 2 Current Alarm 3 Current Alarm 4 Current Alarm 5 ALARM HISTORY Alarm History #1 Alarm History #2 Alarm History #49 Alarm History #50 UNITS RANGE NO/YES *Expanded display will be actual alarm description. †History of up to five past alarms will be displayed. **History of fifty past alarms will be displayed. 117 COMMENT WRITE STATUS forcible CCN TABLE CCN POINT N/A N/A GENUNIT GENUNIT GENUNIT GENUNIT GENUNIT alarm_1 alarm_2 alarm_3 alarm_4 alarm_5 ALRMHIST ALRMHIST ALRMHIST ALRMHIST alm_history_01 alm_history_02 alm_history_49 alm_history_50 PAGE NO. APPENDIX C — CCN TABLES STATUS DISPLAY TABLES TABLE CIRCA_AN CIRCA_D CIRCB_AN CIRCB_D DISPLAY NAME CIRCUIT A ANALOG VALUES Percent Total Capacity Discharge Pressure Suction Pressure Economizer Pressure Oil Pressure OIl Pressure Difference Motor Current Motor Temperature Discharge Gas Temp Economizer Gas Temp Saturated Condensing Tmp Saturated Suction Temp Compressor Suction Temp EXV Position Head Press Actuator Pos CIRCUIT A DISCRETE Compressor Output Slide Valve 1 Output Slide Valve 2 Output Oil Heater Output Oil Solenoid Output Oil Level Input DGT Cooling Solenoid Hot Gas Bypass Output FANS OUTPUT Fan Output DO # 1 Fan Output DO # 2 Fan Output DO # 3 Fan Output DO # 4 Fan Output DO # 5 Fan Output DO # 6 Fan Output DO # 7 Fan Output DO # 8 Fan Staging Number MISCELLANEOUS Ball Valve Position Ball Valve Closing Out Ball Valve Opening Out 4 Way Refrigerant Valve* CIRCUIT B ANALOG VALUES Percent Total Capacity Discharge Pressure Suction Pressure Economizer Pressure Oil Pressure Oil Pressure Difference Motor Current Motor Temperature Discharge Gas Temp Economizer Gas Temp Saturated Condensing Tmp Saturated Suction Temp Compressor Suction Temp EXV Position Head Press Actuator Pos CIRCUIT B DISCRETE Compressor Output Slide Valve 1 Output Slide Valve 2 Output Oil Heater Output Oil Solenoid Output Oil Level Input DGT Cooling Solenoid Hot Gas Bypass Output FANS OUTPUT Fan Output DO # 1 Fan Output DO # 2 Fan Output DO # 3 Fan Output DO # 4 Fan Output DO # 5 Fan Output DO # 6 Fan Output DO # 7 Fan Output DO # 8 Fan Staging Number MISCELLANEOUS Ball Valve Position Ball Valve Closing Out Ball Valve Opening Out 4 Way Refrigerant Valve* RANGE 0 - 100 nnn.n nnn.n nnn.n nnn.n nnn.n nnn.n nnnn nnnn nnnn ±nnn.n ±nnn.n ±nnn.n 0 - 100 0 - 100 UNITS % psi psi psi psi psi AMPS °F °F °F °F °F °F % % POINT NAME CAPA_T DP_A SP_A ECON_P_A OP_A DOP_A CURREN_A CP_TMP_A DGT_A ECO_TP_A SCT_A SST_A SUCT_T_A EXV_A hd_pos_a ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF Low/High ON/OFF ON/OFF COMP_A SLID_1_A SLID_2_A OIL_HT_A OIL_SL_A OIL_L_A GASCOOLA HGBP_A ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF 0-10 fan_a1 fan_a2 fan_a3 fan_a4 fan_a5 fan_a6 fan_a7 fan_a8 FAN_ST_A OPEN/CLSE ON/OFF ON/OFF ON/OFF ISO_REFA ISO_CL_A ISO_OP_A RV_A 0 - 100 nnn.n nnn.n nnn.n nnn.n nnn.n nnn.n nnnn nnnn nnnn ±nnn.n ±nnn.n ±nnn.n 0-100 0-100 % psi psi psi psi psi AMPS °F °F °F °F °F °F % % CAPB_T DP_B SP_B ECON_P_B OP_B DOP_B CURREN_B CP_TMP_B DGT_B ECO_TP_B SCT_B SST_B SUCT_T_B EXV_B hd_pos_b ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF Low/High ON/OFF ON/OFF COMP_B SLID_1_B SLID_2_B OIL_HT_B OIL_SL_B OIL_L_B GASCOOLB HGBP_B ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF 0-10 fan_b1 fan_b2 fan_b3 fan_b4 fan_b5 fan_b6 fan_b7 fan_b8 FAN_ST_B OPEN/CLSE ON/OFF ON/OFF ON/OFF ISO_REFB ISO_CL_B ISO_OP_B RV_B *Not supported. 118 WRITE STATUS APPENDIX C — CCN TABLES (cont) STATUS DISPLAY TABLES (cont) TABLE CIRCC_AN CIRCC_D DISPLAY NAME CIRCUIT C ANALOG VALUES Percent Total Capacity Discharge Pressure Suction Pressure Economizer Pressure Oil Pressure Oil Pressure Difference Motor Current Motor Temperature Discharge Gas Temp Economizer Gas Temp Saturated Condensing Tmp Saturated Suction Temp Compressor Suction Temp EXV Position Head Press Actuator Pos CIRCUIT C DISCRETE Compressor Output Slide Valve 1 Output Slide Valve 2 Output Oil Heater Output Oil Solenoid Output Oil Level Input DGT Cooling Solenoid Hot Gas Bypass Output FANS OUTPUT Fan Output DO # 1 Fan Output DO # 2 Fan Output DO # 3 Fan Output DO # 4 Fan Output DO # 5 Fan Output DO # 6 Fan Output DO # 7 Fan Output DO # 8 Fan Staging Number MISCELLANEOUS Ball Valve Position Ball Valve Closing Out Ball Valve Opening Out RANGE 0-100 nnn.n nnn.n nnn.n nnn.n nnn.n nnn.n nnnn nnnn nnnn ±nnn.n ±nnn.n ±nnn.n 0-100 0-100 UNITS % psi psi psi psi psi AMPS °F °F °F °F °F °F % % POINT NAME CAPC_T DP_C SP_C ECON_P_C OP_C DOP_C CURREN_C CP_TMP_C DGT_C ECO_TP_C SCT_C SST_C SUCT_T_C EXV_C hd_pos_c ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF Low/High ON/OFF ON/OFF COMP_C SLID_1_C SLID_2_C OIL_HT_C OIL_SL_C OIL_L_C GASCOOLC HGBP_C ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF 0-10 fan_c1 fan_c2 fan_c3 fan_c4 fan_c5 fan_c6 fan_c7 fan_c8 FAN_ST_C OPEN/CLSE ON/OFF ON/OFF ISO_REFC ISO_CL_C ISO_OP_C FAN HOURS Free Cool A Pump Hours* Free Cool B Pump Hours* Circuit A Defrost Number* Circuit B Defrost Number* Circuit A Fan #1 Hours Circuit A Fan #2 Hours Circuit A Fan #3 Hours Circuit A Fan #4 Hours Circuit A Fan #5 Hours Circuit A Fan #6 Hours Circuit A Fan #7 Hours Circuit A Fan #8 Hours Circuit A Fan #9 Hours Circuit A Fan #10 Hours Circuit B Fan #1 Hours Circuit B Fan #2 Hours Circuit B Fan #3 Hours Circuit B Fan #4 Hours Circuit B Fan #5 Hours Circuit B Fan #6 Hours Circuit B Fan #7 Hours Circuit B Fan #8 Hours Circuit B Fan #9 Hours Circuit B Fan #10 Hours Circuit C Fan #1 Hours Circuit C Fan #2 Hours Circuit C Fan #3 Hours Circuit C Fan #4 Hours Circuit C Fan #5 Hours Circuit C Fan #6 Hours Circuit C Fan #7 Hours Circuit C Fan #8 Hours nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn *Not supported. 119 hours hours — — hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hr_fem_a hr_fem_b ub_def_a ub_def_b hr_fana1 hr_fana2 hr_fana3 hr_fana4 hr_fana5 hr_fana6 hr_fana7 hr_fana8 hr_fana9 hrfana10 hr_fanb1 hr_fanb2 hr_fanb3 hr_fanb4 hr_fanb5 hr_fanb6 hr_fanb7 hr_fanb8 hr_fanb9 hrfanb10 hr_fanc1 hr_fanc2 hr_fanc3 hr_fanc4 hr_fanc5 hr_fanc6 hr_fanc7 hr_fanc8 WRITE STATUS APPENDIX C — CCN TABLES (cont) STATUS DISPLAY TABLES (cont) TABLE GENUNIT DISPLAY NAME Operating Type Control Type Run Status CCN Chiller Start/Stop Chiller Occupied? Minutes Left for Start Heat/Cool Status Heat/Cool Select Heat Reclaim Select Free Cooling Selct Alarm State Current Alarm 1 Current Alarm 2 Current Alarm 3 Current Alarm 4 Current Alarm 5 Percent Total Capacity Active Demand Limit Val Lag Capacity Limit Value Actual Chiller Current Chiller Current Limit Current Setpoint Setpoint Occupied? Setpoint Control MODES Control Point Controlled Water Temp External Temperature Emergency Stop Startup Delay in Effect Second Setpoint in Use Reset in Effect Demand Limit Active Ramp Loading Active Cooler Heater Active Cooler Pumps Rotation Pump Periodic Start Night Low Noise Active System Manager Active Master Slave Active Auto Changeover Active Free Cooling Active Reclaim Active Electric Heat Active Heating Low EWT Lockout Condenser Pumps Rotation Ice Mode in Effect Defrost Active On Cir A Defrost Active On Cir B Low Suction Circuit A Low Suction Circuit B Low Suction Circuit C High DGT Circuit A High DGT Circuit B High DGT Circuit C High Pres Override Cir A High Pres Override Cir B High Pres Override Cir C Low Superheat Circuit A Low Superheat Circuit B Low Superheat Circuit C RANGE L-Off-Local Off (ComfortLink Controls= On/Off Switch=Opened) L-On-Local On L-Sched-Local On/Off State based on Time Schedules CCN-Unit is in CCN Control Remote-On/Off Based on Remote Contact (not applied to ComfortLink Display) Master-Unit Operation in Lead/Lag and it is a Master Local CCN Remote 0 = Off 1 = Running 2 = Stopping 3 = Delay 4 = Tripout 5 = Ready 6 = Override 7 = Defrost 8 = Run Test 9 = Test Enable/Disable Yes/No 0-15 0 = Cool 1 = Heat 2 = Stand-by 3 = Both 0 = Cool 1 = Heat 2 = Auto Yes/No Yes/No 0 = Normal 1 = Partial 2 = Shutdown nnnnn nnnnn nnnnn nnnnn nnnnn nnn nnn nnn nnn nnn ±nnn.n Yes/No Setpt 1 Setpt 2 Ice_sp 4-20mA Auto ±nnn.n ±nnn.n ±nnn.n Enable/Disable Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No *Not supported. †The forced value will be used. 120 UNITS POINT NAME OPER_TYP WRITE STATUS ctr_type STATUS min % % % amps amps °F °F °F °F — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — CHIL_S_S CHIL_OCC min_left HEATCOOL forcible forcible HC_SEL forcible RECL_SEL FC_DSBLE ALM forcible* forcible alarm_1 alarm_2 alarm_3 alarm_4 alarm_5 CAP_T DEM_LIM LAG_LIM TOT_CURR CURR_LIM SP SP_OCC sp_ctrl CTRL_PNT CTRL_WT OAT EMSTOP Mode_01 Mode_02 Mode_03 Mode_04 Mode_05 Mode_06 Mode_07 Mode_08 Mode_09 Mode_10 Mode_11 Mode_12 Mode_13 Mode_14 Mode_15 Mode_16 Mode_17 Mode_18 Mode_19 Mode_20 Mode_21 Mode_22 Mode_23 Mode_24 Mode_25 Mode_26 Mode_27 Mode_28 Mode_29 Mode_30 Mode_31 Mode_32 forcible* forcible† forcible forcible forcible* forcible APPENDIX C — CCN TABLES (cont) STATUS DISPLAY TABLES (cont) TABLE QCK_TST1 DISPLAY NAME Quick Test Enable Circuit A EXV Position Circuit B EXV Position Circuit C EXV Position Cir A Economizer EXV Pos Cir B Economizer EXV Pos Cir C Economizer EXV Pos Circuit A Fan Stages Circuit B Fan Stages Circuit C Fan Stages Circuit A Head Press Speed Circuit B Head Press Speed Circuit C Head Press Speed Circuit A Oil Heater Circuit A Oil Solenoid Circuit A Slide Valve 1 Circuit A Slide Valve 2 Cir A Heater Ball Valve Cir A Hot Gas Bypass Cir A DGT Cool Solenoid Circuit B Oil Heater Circuit B Oil Solenoid Circuit B Slide Valve 1 Circuit B Slide Valve 2 Cir A Heater Ball Valve Cir B Hot Gas Bypass Cir B DGT Cool Solenoid Circuit C Oil Heater Circuit C Oil Solenoid Circuit C Slide Valve 1 Circuit C Slide Valve 2 Cir C Heater Ball Valve Cir C Hot Gas Bypass Cooler Heater Output Water Exchanger Pump 1 Water Exchanger Pump 2 Condenser Pump 1 Condenser Pump 2* Chiller Ready Output Chiller Running Output Cir A Running Output Cir B Running Output Cir C Running Output* Chiller Capacity in 0-10v Customer Shutdown Out Alarm Relay Output Alert Relay Output RANGE no/Yes 0 - 100 0 - 100 0 - 100 0 - 100 0 - 100 0 - 100 0-10 0-10 0-10 0 - 100 0 - 100 0 - 100 Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On 0 – 10.0 Off/On Off/On Off/On UNITS — % % % % % % — — — % % % — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — volt — — — POINT NAME Q_TSTRQ Q_EXVA Q_EXVB Q_EXVC Q_ECO_A Q_ECO_B Q_ECO_C Q_FAN_A Q_FAN_B Q_FAN_C Q_VFANA Q_VFANB Q_VFANC Q_HT_A Q_OILS_A Q_SLI_1A Q_SLI_2A Q_BVL_A Q_HGBP_A Q_CDGT_B Q_HT_B Q_OILS_B Q_SLI_1B Q_SLI_2B Q_BVL_B Q_HGBP_B Q_CDGT_B Q_HT_C Q_OILS_C Q_SLI_1C Q_SLI_2C Q_BVL_C Q_HGBP_C Q_CL_HT Q_PMP1 Q_PMP2 Q_HPMP1 Q_HPMP2 Q_READY Q_RUN Q_RUN_A Q_RUN_B Q_RUN_C Q_CATO Q_SHUT Q_ALARM Q_ALERT forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible WRITE STATUS UNITS POINT NAME Q_TSTRQ Q_HREA_A Q_HRLA_A Q_HREW_A Q_HRLW_A Q_HREA_B Q_HRLA_B Q_HREW_B Q_HRLW_B Q_CD_HT Q_RV_A Q_RV_B Q_FC_HTR Q_FCEXVA Q_FCEXVB Q_FCBVL_A Q_FCBVL_B forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible forcible POINT NAME Q_STREQ Q_CPA Q_SLIA Q_CPB Q_SLIB Q_CPC Q_SLIC forcible forcible forcible forcible forcible forcible forcible *Not supported. NOTE: Disable quick test: all the quick test parameters shall be reset to 0. TABLE QCK_TST2* DISPLAY NAME Quick Test Enable Air Cond Enter Valve A Air Cond Leaving Valv A Water Cond Enter Valv A Water Cond Leav Valve A Air Cond Enter Valve B Air Cond Leaving Valv B Water Cond Enter Valv B Water Cond Leav Valve B HR Condenser Heater 4 way Valve Circuit A 4 way Valve Circuit B Free Cooling Heater Free Cool A EXV Position Free Cool B EXV Position Free Cool A Ball Valve Free Cool B Ball Valve RANGE no/Yes Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On Off/On On/Off 0 - 100 0 - 100 Off/On Off/On — — — — — — — — — — — — — % % — — WRITE STATUS *Not supported. NOTE: Disable quick test: all the quick test parameters shall be reset to 0. TABLE SERV_TST DISPLAY NAME Service Test Enable* Compressor A Output Slide Valve Capacity A Compressor B Output Slide Valve Capacity B Compressor C Output Slide Valve Capacity C RANGE no/Yes Off/On 0 - 2† Off/On 0 - 2† Off/On 0 - 2† *Yes = service test function enable. †0 = capacity frozen (unchanged). 1 = capacity increase. 2 = capacity decrease. 121 UNITS — — — — — — — WRITE STATUS APPENDIX C — CCN TABLES (cont) STATUS DISPLAY TABLES (cont) TABLE FREECOOL* DISPLAY NAME GENERAL PARAMETERS Free Cooling Disable ? LWT – OAT Delta Current Cooling Power Estimated FreeCoo Power Next Session Allowed In Cooling/FreeCool Timeout Free Cool Conditions OK ? Free Cool Request ? Valve Actuators Heaters ? CIRCUIT A Free Cooling Active Fan Staging Number 3 Way Valve Position 3 Way Valve Status Refrigerant Pump Out Pump Inlet Pressure Pump Outlet Pressure Pump Differential Pressure EXV Position CIRCUIT B Free Cooling Active Fan Staging Number 3 Way Valve Position 3 Way Valve Status Refrigerant Pump Out Pump Inlet Pressure Pump Outlet Pressure Pump Differential Pressure EXV Position CIRCUIT C Free Cooling Active Fan Staging Number 3 Way Valve Position 3 Way Valve Status Refrigerant Pump Out Pump Inlet Pressure Pump Outlet Pressure Pump Differential Pressure EXV Position RANGE UNITS POINT NAME Yes/No ±nnn.n nnn nnn nn nn Yes/No Yes/No On/Off — °F °F °F minutes minutes — — - FC_DSBLE fc_delta cool_pwr fc_pwr fc_next fc_tmout fc_ready fc_reqst FC_HTR Yes/No 1 to 6 nnn Opening/Closing/... On/Off ±nnn ±nnn ±nnn nnn.n — — % — — kPa kPa kPa % fc_on_a FAN_ST_A fc_vlv_a FC_VLV_A fc_pmp_a fc_inp_a fc_oup_a fc_dp_a EXV_A Yes/No 1 to 6 nnn Opening/Closing/... On/Off ±nnn ±nnn ±nnn nnn.n — — % — — kPa kPa kPa % fc_on_b FAN_ST_B fc_vlv_b FC_VLV_B fc_pmp_b fc_inp_b fc_oup_b fc_dp_b EXV_B Yes/No 1 to 6 nnn Opening/Closing/... On/Off ±nnn ±nnn ±nnn nnn.n — — % — — kPa kPa kPa % fc_on_c FAN_ST_C fc_vlv_c FC_VLV_C fc_pmp_c fc_inp_c fc_oup_c fc_dp_c EXV_C *Not supported. 122 APPENDIX C — CCN TABLES (cont) STATUS DISPLAY TABLES (cont) TABLE RECLAIM* STATEGEN STRTHOUR DISPLAY NAME Heat Reclaim Select Reclaim Condenser Pump Reclaim Condenser Flow Reclaim Condenser Heater Reclaim Entering Fluid Reclaim Leaving Fluid Reclaim Fluid Setpoint Reclaim Valve Position HEAT RECLAIM CIRCUIT A Reclaim Status Circuit A Pumpdown Pressure Cir A Sub Condenser Temp Cir A Pumpdown Saturated Tmp A Subcooling Temperature A Air Cond Entering Valv A Water Cond Enter Valve A Air Cond Leaving Valve A Water Cond Leaving Val A HEAT RECLAIM CIRCUIT B Reclaim Status Circuit B Pumpdown Pressure Cir B Sub Condenser Temp Cir B Pumpdown Saturated Tmp B Subcooling Temperature B Air Cond Entering Valv B Water Cond Enter Valve B Air Cond Leaving Valve B Water Cond Leaving Val B UNIT DISCRETE IN On/Off – Remote Switch Remote Heat/Cool Switch Current Control Remote Reclaim Switch Free Cooling Disable Switch* Remote Setpoint Switch Limit Switch 1 Status Limit Switch 2 Status Occupied Override Switch Ice Done Storage Switch Cooler Flow Switch Cooler Pump Run Status Condenser Flow Status Remote Interlock Status Electrical Box Interlock* UNIT DISCRETE OUT Cooler Flow Setpoint Out* Electrical Heat Stage* Cooler Pump #1 Command Cooler Pump #2 Command Rotate Cooler Pumps ? Condenser Pump #1 Out Condenser Pump #2 Out* Rotate Condenser Pumps?* Cooler Heater Command* Shutdown Indicator State Alarm Relay Status Alert Relay Status Ready or Running Status* Running Status UNIT ANALOG Cooler Entering Fluid Cooler Leaving Fluid Condenser Entering Fluid Condenser Leaving Fluid Cooler Heater Temp* Circuit C Heater Temp* Optional Space Temp CHWS Temperature Reset /Setpnt 4-20mA Sgnl Limit 4-20mA Signal Chiller Capacity Signal Machine Operating Hours Machine Starts Number Compressor A Hours Compressor A Starts Compressor B Hours Compressor B Starts Compressor C Hours Compressor C Starts WATER PUMPS Cooler Pump #1 Hours Cooler Pump #2 Hours Condenser Pump #1 Hours Condenser Pump #2 Hours* RANGE Yes/no On/Off On/Off On/Off ±nnn.n ±nnn.n ±nnn.n ±nnn.n n ±nnn.n ±nnn.n ±nnn.n ±nnn.n On/Off On/Off On/Off On/Off n ±nnn.n ±nnn.n ±nnn.n ±nnn.n On/Off On/Off On/Off On/Off UNITS °F °F °F % psi °F °F ^F psi °F °F ^F POINT NAME RECL_SEL CONDPUMP CONDFLOW cond_htr HR_EWT HR_LWT RSP hr_v_pos hrstat_b PD_P_B hr_subtb hr_sat_b hr_subcb hr_ea_b hr_ew_b hr_la_b hr_lw_b RECL_SW FC_SW SETP_SW LIM_SW1 LIM_SW2 OCC_OVSW ICE_SW FLOW_SW CPUMPDEF CONDFLOW REM_ LOCK ELEC_BOX On/Off 0-4/Off On/Off On/Off Yes/No On/Off On/Off Yes/No On/Off On/Off On/Off On/Off On/Off On/Off SET_FLOW EHS_STEP CPUMP_1 CPUMP_2 ROTCPUMP HPUMP_1 HPUMP_2 ROTHPUMP COOLHEAT SHUTDOWN ALARMOUT ALERT READY RUNNING ONOFF_SW HC_SW on_ctrl ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nn.n ±nn.n ±nn.n nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn nnnnn °F °F °F °F °F °F °F °F ma ma volts hours nnnnn nnnnn nnnnn nnnnn hours hours hours hours 123 forcible hrstat_a PD_P_A hr_subta hr_sat_a hr_subca hr_ea_a hr_ew_a hr_la_a hr_lw_a Open/Clse Open/Clse Off, On Cool, On Heat, On Auto Open/Clse Open/Clse Open/Clse Open/Clse Open/Clse Open/Clse Open/Clse Open/Clse Open/Clse On/Off Open/Clse Open/Clse *Not supported. WRITE STATUS hours hours hours COOL_EWT COOL_LWT COND_EWT COND_LWT HEATER T_HEAT_C SPACETMP CHWSTEMP SP_RESET LIM_ANAL CAPT_010 HR_MACH st_mach HR_CP_A st_cp_a HR_CP_B st_cp_b HR_CP_C st_cp_c hr_cpum1 hr_cpum2 hr_hpum1 hr_hpum2 forcible forcible forcible forcible forcible forcible APPENDIX C — CCN TABLES (cont) CONFIGURATION TABLES TABLE !CtlrID/PD5_XAXQ DISPLAY NAME Device Name Description Location Software Part Number Model Number Serial Number Reference Number CCN Bus Number CCN Element Number CCN Baud Rate ALARMDEF/ ALARMS01 BRODEFS/ BROCASTS Alarm Routing Control Alarm Equipment Priority Comm Failure Retry Time Realarm Time Alarm System Name Activate OAT Broadcast Bus # Element # HOLIDAY/HOLDY_nn nn = 01 to 16 OCCDEFCS/ OCCnP0nS n = 1 or 2 DAYLIGHT SAVING SELECT ENTERING Month Day of week* (1=Monday) Week Number of Month† LEAVING Month Day of week* (1=Monday) Week Number of Month† Holiday Start Month Start Day Duration (days) Timed Override Hours Period 1 DOW (MTWTFSSH) Occupied From Occupied To Period 2 DOW (MTWTFSSH) Occupied From Occupied To Period 3 DOW (MTWTFSSH) Occupied From Occupied To Period 4 DOW (MTWTFSSH) Occupied From Occupied To Period 5 DOW (MTWTFSSH) Occupied From Occupied To Period 6 DOW (MTWTFSSH) Occupied From Occupied To Period 7 DOW (MTWTFSSH) Occupied From Occupied To Period 8 DOW (MTWTFSSH) Occupied From Occupied To RANGE 8 chars 24 chars 24 chars 16 chars 20 chars 12 chars 24 chars 0-239 1-239 9600 19200 38400 0-11111111 0-7 1-240 1-255 8 chars 0=Unused 1=Broadcast time, date, holiday flag and OAT. 2=For Standalone chiller. Daylight savings time & holiday determination will be done without broadcasting through the bus. DEFAULT 30XW PRO-DIALOG 5 30XA XQ XW UNITS POINT NAME DevDesc 0 1 9600 Location PartNum ModelNum SerialNo RefNum CCNB CCNA BAUD 00000000 4 10 30 PRO_XAXQ 2 ALRM_CNT EQP_TYP RETRY_TM RE_ALARM ALRM_NAM ccnbroad CSA-SR-20C47nnnn min min — 0 to 239 0 to 239 0 0 oatbusnm oatlocad Disable/Enable Disable dayl_sel 1 to 12 1 to 7 1 to 5 3 7 5 startmon startdow startwom 1 to 12 1 to 7 1 to 5 0-12 0-31 0-99 0-4 0/1 00:00-24:00 00:00-24:00 0/1 00:00-24:00 00:00-24:00 0/1 00:00-24:00 00:00-24:00 0/1 00:00-24:00 00:00-24:00 0/1 00:00-24:00 00:00-24:00 0/1 00:00-24:00 00:00-24:00 0/1 00:00-24:00 00:00-24:00 0/1 00:00-24:00 00:00-24:00 10 7 5 0 0 0 0 11111111 00:00 24:00 11111111 00:00 00:00 00000000 00:00 00:00 00000000 00:00 00:00 00000000 00:00 00:00 00000000 00:00 00:00 00000000 00:00 00:00 00000000 00:00 00:00 Stopmon Stoptdow stopwom HOL_MON HOL_DAY HOL_LEN OVR_EXT DOW1 OCCTOD1 UNOCTOD1 DOW2 OCCTOD2 UNOCTOD2 DOW3 OCCTOD3 UNOCTOD3 DOW4 OCCTOD4 UNOCTOD4 DOW5 OCCTOD5 UNOCTOD5 DOW6 OCCTOD6 UNOCTOD6 DOW7 OCCTOD7 UNOCTOD7 DOW8 OCCTOD8 UNOCTOD8 *Day of week where daylight savings time will occur in the morning (at 2:00 am). Daylight savings time occurs on Sunday (7) morning, 1 hour shall be added when entering and 1 hour subtracted when leaving. †Date once selected (from 1) shall occur in the week number entered. 1: If day of week selected is 7 (Sunday) time change will occur the first Sunday (week number 1) in the month. 5: If day of week selected is 7 (Sunday) time change will occur the last Sunday of the month (week number 4 or 5). NOTE: nn is software version. 124 APPENDIX C — CCN TABLES (cont) CONFIGURATION TABLES (cont) TABLE CFG_TABn (n = 1 to 8) DISPCONF MST_SLV DISPLAY NAME Display x table number 1 Display n var number 1 Display n table number 2 Display n var number 2 Display n table number 3 Display n var number 3 Display n table number 4 Display n var number 4 Display n table number 5 Display n var number 5 Display n table number 6 Display n var number 6 Display n table number 7 Display n var number 7 Display n table number 8 Display n var number 8 Display n table number 9 Display n var number 9 Metric Display on STDU Language Selection MASTER SLAVE CONTROL Master/Slave Select Master Control Type Slave Address Lead Lag Select Lead/Lag Balance Delta Lag Start Timer Lead Pulldown Time Start if Error Higher Lag Minimum Running Time Lag Unit Pump Control Chiller in Series RANGE Yes/No 0=English 1=Espanol 2=Francais 3=Portugues 4=Translated 0=Disable 1=Master 2=Slave 1=Local Control 2=Remote Control 3=CCN Control 1 to 236 0=Always Lead 1=Lag Once Failed Only 2=Lead/Lag Runtime Sel 40 to 400 2 to 30 0 to 60 0=Stop if Unit Stops 1=Run if Unit Stops Yes/No 125 85 4 85 20 85 21 85 28 85 29 85 30 92 33 92 34 0 0 No 0 DEFAULT POINT NAME tab_nb_1 var_nb_1 tab_nb_2 var_nb_2 tab_nb_3 var_nb_3 tab_nb_4 var_nb_4 tab_nb_5 var_nb_5 tab_nb_6 var_nb_6 tab_nb_7 var_nb_7 tab_nb_8 var_nb_8 tab_nb_9 var_nb_9 DISPUNIT LANGUAGE 0 ms_sel 1 ms_ctrl 2 0 slv_addr lead_sel 168 10 0 4 0 0 No UNITS hours min min ^F min ll_bal_d lstr_tim lead_pul start_dt lag_mini lag_pump II_serie APPENDIX C — CCN TABLES (cont) CONFIGURATION TABLES (cont) TABLE USER DISPLAY NAME Circuit Loading Sequence Staged Loading Sequence Ramp Loading Select Unit Off to On Delay Condenser Pumps Sequence Cooler Pumps Sequence Pump Auto Rotation Delay Pump Sticking Protection Stop Pump During Standby Flow Checked if Pump Off Auto Changeover Select* Cooling Reset Select Heating Reset Select* Demand Limit Type Select mA For 100% Demand Limit mA For 0% Demand Limit Current Limit Select Current Limit at 100% Heating OAT Threshold* Free Cooling Delta T Th* Full Load Timeout HSM Both Command Select NIGHT CONTROL Start Hour End Hour Capacity Limit Ice Mode Enable Reverse Alarms Relay Cooler pump off in heat Cond pump off in cool RANGE 0-3 0=Auto, 1=A Lead 2=B Lead, 3 =C Lead No/Yes No/Yes 1-15 0-4† 0-4 0=No Pump 1=One Pump Only 2=Two Pumps Auto 3=Pump#1 Manual 4=Pump#2 Manual 24-3000 No/Yes No/Yes No/Yes No/Yes 0-4 0-4 1 =OAT*, 0=None 2=Delta T, 3=4-20mA Control 4=Space Temp 0-2 0=None 1=Switch Control 2=4-20mA Control 0-20 0-20 No/Yes 0 to 2000 -4-32 14.4-27 20-300 No/Yes 00:00-24:00 00:00-24:00 0-100 No/Yes No/Yes No/Yes No/Yes DEFAULT UNITS 0 No No 1 0 0 48 No No No No 0 0 min hours 0 0 10 No 2000 5 18 30 No 00:00 00:00 100 No No No No POINT NAME lead_cir seq_typ ramp_sel off_on_d hpumpseq cpumpseq pump_del pump_per pump_sby pump_loc auto_sel cr_sel hr_sel lim_sel ma ma amps °F °F min % lim_mx lim_ze curr_sel curr_ful heat_th free_dt fc_tmout both_sel nh_start nh_end nh_limit ice_cnfg al_rever stopheat stopcool function shall be ignored. Configuration 3 (4-20mA Control) and 4 (Space Temperature) shall require an Energy Management Module. 3. Configuration 2 (4-20mA Control) shall require an Energy Management Module. Configuration 1 Switch Demand limit provides 3 step demand limit if an Energy Management Module is present. Otherwise, only one step is allowed. 4. Reverse Alarms Relay configuration will be deenergized when an alarm and alert relay is present and will be energized when no alarm is present. *Not supported. †Only condenser pump sequence 1 is supported. NOTES: 1. Flow checked if pump off needed when a command is sent to the primary pump to prevent cooler from freezing in winter conditions. Command will set the cooler flow switch to closed while the controls stop the cooler pump. The controls may then generate an alarm. If this decision is active, the cooler flow switch is not checked when the cooler pump is stopped. 2. If cooling reset select set point has been selected the set point based on 4-20mA input signal through ComfortLink™ control, then a 4-20 mA reset 126 APPENDIX C — CCN TABLES (cont) SETPOINT CONFIGURATION TABLES TABLE SETPOINT DISPLAY NAME COOLING Cooling Setpoint 1 Cooling Setpoint 2 Cooling Ice Setpoint OAT No Reset Value OAT Full Reset Value Delta T No Reset Value Delta T Full Reset Value Current No Reset Value Current Full Reset Value Space T No Reset Value SpaceT Full Reset Value Cooling Reset Deg. Value Cooling Ramp Loading HEATING* Heating Setpoint 1 Heating Setpoint 2 OAT No Reset Value OAT Full Reset Value Delta T No Reset Value Delta T Full Reset Value Current No Reset Value Current Full Reset Value Heating Reset Deg. Value Heating Ramp Loading AUTO CHANGEOVER* Cool Changeover Setpt Heat Changeover Setpt MISCELLANEOUS Switch Limit Setpoint 1 Switch Limit Setpoint 2 Switch Limit Setpoint 3 Reclaim Setpoint* Reclaim Deadband* Water Val Condensing Stp RANGE DEFAULT UNITS POINT NAME –20-70 –20-70 –20-70 14-125 14-125 0-25 0-25 0-20 0-20 14-125 14-125 –30-30 0.2-2.0 44.0 44.0 44.0 14.0 14.0 0.0 0.0 0.0 0.0 14.0 14.0 0.0 1.0 °F °F °F °F °F ^F ^F ma ma °F °F ^F ^F csp1 csp2 ice_sp oatcr_no oatcr_fu dt_cr_no dt_cr_fu v_cr_no v_cr_fu spacr_no spacr_fu cr_deg cramp_sp 80-140 80-140 14-125 14-125 0-25 0- 25 0-20 0-20 –30-30 0.2-2.0 100.0 100.0 14.0 14.0 0.0 0.0 0.0 0.0 0.0 1.0 °F °F °F °F ^F ^F ma ma ^F ^F hsp1 hsp2 oathr_no oathr_fu dt_hr_no dt_hr_fu v_hr_no v_hr_fu hr_deg hramp_sp 39-122 32-115 75.0 64.0 °F °F cauto_sp hauto_sp 0-100 0-100 0-100 95-140 5-27 80 to 120 100 100 100 122.0 9.0 86 % % % °F °F °F lim_sp1 lim_sp2 lim_sp3 rsp hr_deadb w_sct_sp *Not supported. MAINTENANCE DISPLAY TABLES TABLE BOARD_PN CUR_PHASE DEFROSTM* DISPLAY NAME EXV Board Circuit A EXV Board Circuit B EXV Board Circuit C AUX Board #1 Part Number AUX Board #2 Part Number AUX Board #3 Part Number AUX Board #4 Part Number AUX Board #5 Part Number EMM NRCP2 Board Reclaim NRCP2 Board TCPM Board Comp A Must Trip Amps S1 Config Switch (8 to 1) TCPM Board Comp B Must Trip Amps S1 Config Switch (8 to 1) TCPM Board Comp C Must Trip Amps S1 Config Switch (8 to 1) Current Phase 1 Comp A Current Phase 2 Comp A Current Phase 3 Comp A Current Phase 1 Comp B Current Phase 2 Comp B Current Phase 3 Comp B Current Phase 1 Comp C Current Phase 2 Comp C Current Phase 3 Comp C CIR A DEFROST CONTROL Exchanger Frost Factor Next Sequence Allowed in Defrost Active? Defrost Temperature Defrost Duration Fan Sequence Started ? Override State Mean SST Calculation Delta: OAT - Mean SST Reference Delta Delta - Reference Delta Frost Integrator Gain Defrost Fan Start Cal A Defrost Fan Offset Cal A CIR B DEFROST CONTROL Exchanger Frost Factor Next Sequence Allowed in Defrost Active? Defrost Temperature Defrost Duration Fan Sequence Started? Override State Mean SST calculation Delta: OAT - Mean SST Reference Delta Delta - Reference Delta Frost Integrator Gain Defrost Fan Start Cal B Defrost Fan Offset Cal B RANGE XXXXXXXX XXXXXXXX XXXXXXXX XXXXXXXX XXXXXXXX XXXXXXXX XXXXXXXX XXXXXXXX XXXXXXXX XXXXXXXX XXXXXXXX 0-600 00000000 nnnn 0-600 00000000 XXXXXXXX 0-600 00000000 0-600 0-600 0-600 0-600 0-600 0-600 0-600 0-600 0-600 0-100 nnn True/False ±nnn.n nnn n nn ±nnn.n ±nnn.n ±nnn.n ±nnn.n n.n 0.00 0.00 0-100 nnn True/False ±nnn.n nnn n nn ±nnn.n ±nnn.n ±nnn.n ±nnn.n n.n 0.00 0.00 *Not supported. NOTES: Tables for display only. Forcing shall not be supported on this maintenance screen. 127 UNITS amps 0 amps 0 amps 0 amps amps amps amps amps amps amps amps amps % minutes °F minutes °F ^F ^F °F psi psi % minutes °F minutes °F ^F ^F ^F psi psi POINT NAME exv_brda exv_brdb exv_brdc aux_brd1 aux_brd2 aux_brd3 aux_brd4 aux_brd5 emm_nrcp rec_nrcp cpa_vers cpa_mtam cpa_s1_m cpb_vers cpb_mtam cpb_s1_m cpc_vers cpc_mtam cpc_s1_m cpa_cur1 cpa_cur2 cpa_cur3 cpb_cur1 cpb_cur2 cpb_cur3 cpc_cur1 cpc_cur2 cpc_cur3 frost_a def_se_a mode[19] DEFRT_A defr_dua def_fa_a over_d_a sst_dm_a delt_a delt_r_a del_v_a fr_int_a def_ca_a def_of_a frost_b def_se_b mode[20] DEFRT_B defr_dub def_fa_b over_d_b sst_dm_b delt_b delt_r_b del_v_b fr_int_b def_ca_b def_of_b WRITE STATUS APPENDIX C — CCN TABLES (cont) MAINTENANCE DISPLAY TABLES (cont) TABLE FANCTRL* LAST_POR LOADFACT EXV_CTRL DISPLAY NAME Cir A SCT Control Point Cir A SCT Candidate Cir A Fan Cycle Counter Cir A Optimal Fan Count Cir B SCT Control Point Cir B SCT Candidate Cir B Fan Cycle Counter Cir B Optimal Fan Count Cir C SCT Control Point Cir C SCT Candidate Cir C Fan Cycle Counter Cir C Optimal Fan Count Power On 1: day-mon-year Power On 1: hour-minute PowerDown 1:day-mon-year PowerDown 1:hour-minute Power On 2: day-mon-year Power On 2: hour-minute PowerDown 2:day-mon-year PowerDown 2:hour-minute Power On 3: day-mon-year Power On 3: hour-minute PowerDown 3:day-mon-year PowerDown 3:hour-minute Power On 4: day-mon-year Power On 4: hour-minute PowerDown 4:day-mon-year PowerDown 4:hour-minute Power On 5: day-mon-year Power On 5: hour-minute PowerDown 5:day-mon-year PowerDown 5:hour-minute CAPACITY CONTROL Average Ctrl Water Temp Differential Water Temp Water Delta T Control Point Reset Amount Controlled Temp Error Actual Capacity Actual Capacity Limit Actual Chiller Current Chiller Current Limit Current At 30% Load A Current At 30% Load B Current At 30% Load C Current At 100% Load A Current At 100% Load B Current At 100% Load C Current Z Multiplier Val Load/Unload Factor Active Capacity Override EHS CAPACITY CONTROL EHS Ctrl Override Requested Electric Stage Electrical Pulldown? EXV CONTROL EXV Position Circuit A Discharge Superheat A Suction Superheat A Suction SH Control Pt A Cooler Exchange DT Cir A Cooler Pinch Ctl Point A EXV Override Circuit A EXV Position Circuit B Discharge Superheat B Suction Superheat B Suction SH Control Pt B Cooler Exchange DT Cir B Cooler Pinch Ctl Point B EXV Override Circuit B EXV Position Circuit C Discharge Superheat C Suction Superheat C Suction SH Control Pt C Cooler Exchange DT Cir C Cooler Pinch Ctl Point C EXV Override Circuit C ECONOMIZER CONTROL Economizer Position A Economizer Superheat A Economizer SH Setpoint A EXV Override Circuit A Economizer Position B Economizer Superheat B Economizer SH Setpoint B EXV Override Circuit B Economizer Position C Economizer Superheat C Economizer SH Setpoint C EXV Override Circuit C RANGE ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n nnnnnn nnnn nnnnnn nnnn nnnnnn nnnn nnnnnn nnnn nnnnnn nnnn nnnnnn nnnn nnnnnn nnnn nnnnnn nnnn nnnnnn nnnn nnnnnn nnnn ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n nnn nnn nnnn nnnn nnnn nnnn nnnn nnnn nnnn nnnn ±n.n ±nnn.n nn UNITS °F °F °F °F °F °F ddmmyy hhmm ddmmyy hhmm ddmmyy hhmm ddmmyy hhmm ddmmyy hhmm ddmmyy hhmm ddmmyy hhmm ddmmyy hhmm ddmmyy hhmm ddmmyy hhmm °F °F ^F °F ^F ^F % % amps amps amps amps amps amps amps amps 0/0 nn nn True/False % % ^F ^F ^F ^F nnn.n nn.n nn.n nn nnn.n nn.n nn.n nn nnn.n nn.n nn.n nn % ^F ^F % % ^F ^F ^F ^F % % ^F ^F ^F ^F % ^F ^F % ^F ^F 128 ctrl_avg diff_wt delta_t CTRL_PNT reset tp_error cap_t cap_lim TOT_CURR CURR_LIM cur_30_a cur_30_b cur_30_c cur100_a cur100_b cur100_c zm smz over_cap over_ehs eh_stage ehspulld nnn.n nnn.n nn.n nn.n nn.n nn.n nn nnn.n nnn.n nn.n nn.n nn.n nn.n nn nnn.n nnn.n nn.n nn.n nn.n nn.n nn *Not supported. POINT NAME sct_sp_a sct_fu_a fancyc_a fancop_a sct_sp_b sct_fu_b fancyc_b fancop_b sct_sp_c sct_fu_c fancyc_c fancop_c date_on1 time_on1 date_of1 time_of1 date_on2 time_on2 date_of2 time_of2 date_on3 time_on3 date_of3 time_of3 date_on4 time_on4 date_of4 time_of4 date_on5 time_on5 date_of5 time_of5 EXV_A DSH_A SH_A sh_sp_a pinch_a pinch_spa ov_exv_a EXV_B DSH_B SH_B sh_sp_b pinch_b pinch_spb ov_exv_b EXV_C DSH_C SH_C sh_sp_c pinch_c pinch_spc ov_exv_c EXV_EC_A eco_sha ecsh_spa ov_eco_a EXV_EC_B eco_shb ecsh_spb ov_eco_b EXV_EC_C eco_shc ecsh_spc ov_eco_c WRITE STATUS APPENDIX C — CCN TABLES (cont) MAINTENANCE DISPLAY TABLES (cont) TABLE MSTSLAVE DISPLAY NAME MASTER/SLAVE CONTROL Unit is Master or Slave Master Control Type* Master/Slave Ctrl Active Lead Unit is the: Slave Chiller State† Slave Chiller Total Cap Lag Start Delay** Lead/Lag Hours Delta* Lead/Lag Changeover?** Lead Pulldown? Master/Slave Error Max Available Capacity?†† Slave Lagstat RANGE Disable/Master/Slave Local/Remote/CCN True/False Master/Slave 0=Chiller is off 1=Valid Run State in CCN Mode 2=Unused for this control 3=Chiller is in local mode 4=Power fail restart in progress 5=Shudown due to fault 6=Communication failure 0-100 1-30 ±nnnnn Yes/No Yes/No nn True/False 0=Unit not configured as a slave chiller 1=Slave pump configuration error (ms_error=1) 2=Unit configured as slave chiller with lwt_opt=no (entering water control) with pump control (lag_pump=0) 3=Unit configured as slave chiller with lwt_opt=yes (leaving water control) with pump control (lag_pump=0) 4=Unit Configured as slave chiller with lwt_opt=no (entering water control) with no pump control (lag_pump=1) 5=Unit configured as slave chiller with lwt_opt=yes (leaving water control) with no pump control (lag_pump=1) UNITS POINT NAME WRITE STATUS mstslv ms_ctrl ms_activ lead_sel slv_stat % minutes hours slv_capt l_strt_d ll_hr_d ll_chang ll_pull ms_error cap_max lagstat *Always CCN for the slave chiller. †Slave chiller chillstat value **This decision is consistent for master chiller only. It shall be set by default to 0 for the slave chiller. ††This item is true when chiller has loaded its total available capacity tonnage. TABLE OCCMAINT TABLE PR_LIMIT DISPLAY NAME Current Mode (1=occup.) Current Occp Period # Timed-Override in Effect Timed-Override Duration Current Occupied Time Current Unoccupied Time Next Occupied Day Next Occupied Time Next Unoccupied Day Next Unoccupied Time Prev Unoccupied Day Prev Unoccupied Time RANGE 0/1 1 to 8 Yes/No 0-4 00:00-23:59 00:00-23:59 Mon-Sun 00:00-23:59 Mon-Sun 00:00-23:59 Mon-Sun 00:00-23:59 UNITS POINT NAME MODE PER_NO OVERLAST OVR_HRS STRTTIME ENDTIME NXTOCDAY NXTOCTIM NXTUNDAY NXTUNTIM PRVUNDAY PRVUNTIM WRITE STATUS DISPLAY NAME Discharge A Temp Average Discharge A Temp Rate Discharge A Gas Limit Suction A Temp Average Discharge B Temp Average Discharge B Temp Rate Discharge B Gas Limit Suction B Temp Average Discharge C Temp Average Discharge C Temp Rate Discharge C Gas Limit Suction C Temp Average ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n ±nnn.n UNITS POINT NAME sdt_m_a sdt_mr_a sdtlim_a sst_m_a sdt_m_b sdt_mr_b sdtlim_b sst_m_b sdt_m_c sdt_mr_c sdtlim_c sst_m_c WRITE STATUS UNITS nn POINT NAME S_RESET WRITE STATUS forcible Normal/Low/Disable Normal/Low/Disable charge_m wloop_m 0-1000/Alert/Disable 0-1000/Alert/Disable 0-1000/Alert 0-1000/Alert 0-1000/Alert/Disable 0-1000/Alert 0-1000/alert 0-1000/Alert cpump1_m cpump2_m hpump1_m hpump2_m wfilte_m oilfa_m oilfilb_m oilfic_m hours RANGE °F ^F °F °F °F ^F °F °F °F ^F °F °F NOTE: Table for display only. Used for Cooling and Heat Pump Compressor Envelope. TABLE SERMAINT DISPLAY NAME Reset Maintenance Alert 1 to 11: reset individually 12: reset all OPERATION WARNINGS 1 — Refrigerant Charge 2 — Water Loop Size GENERAL SERVICING DELAYS 3 — Cooler Pump 1 (days) 4 — Cooler Pump 2 (days) 5 — Condenser Pump 1 (days) 6 — Condenser Pump 2 (days) 7 — Water Filter (days) 8 — Cp A Oil Filter (days) 9 — Cp B Oil Filter (days) 10 — CP.C Oil Filter (days) RANGE 129 APPENDIX C — CCN TABLES (cont) SERVICE CONFIGURATION TABLES TABLE DISPLAY NAME RANGE DEFAULT TABLE USED FOR DISABLE COMPRESSORS (see notes) CP_UNABL Compressor A Disable No/Yes (See Notes) Compressor B Disable No/Yes Compressor C Disable No/Yes FACTORY Unit Type 1 (Cooling Only) (See Notes) 2 (Heat Pump)* 3 (Water Cooled) 4 (Heat Machine) Unit Capacity 0 to 1800 Power Frequence 60HZ Sel Yes/No Power Supply Voltage 200 to 660 NB Fans on Varifan Cir A 0 to 6 NB Fans on Varifan Cir B 0 to 6 NB Fans on Varifan Cir C 0 to 6 Soft Starter Select Yes/No Wye Delta Start Select Yes/No Air Cooled Reclaim Sel Yes/No Free Cooling Select Yes/No Cooler Heater Select Yes/No Condenser Water Val Sel* Yes/No Hot Gas Bypass Select Yes/No MCHX Exchanger Select Yes/No Boiler Command Select Yes/No Energy Management Module Yes/No High Tiers Display Selec No = Use Navigator™ display as user interface (factory installed) Yes = Use Touch Pilot™ Display as user interface (factory installed) Factory Password 0 to 9999 Hydraulic Transducer Kit Yes/No Cooler Pass Number 1 to 3 VLT Fan Drive Select* VLT Fan Drive rpm* High Condensing Select Yes/No Max Condenser LWT=45degC Yes/No FACTORY2 Compressor A Config Must Trip Amps 0 to 600 S1 Config Switch (8 to 1) 00000000 (8 position dip switch configuration) Compressor B Config Must Trip Amps 0 to 600 S1 Config Switch (8 to 1) 00000000 (8 position dip switch configuration) Compressor C Config Must Trip Amps 0 to 600 S1 Config Switch (8 to 1) 00000000 (8 position dip switch configuration) Circuit A Total Fans NB 2 to 8 Circuit B Total Fans NB 2 to 8 Circuit C Total Fans NB 0 to 8 EXV A Maximum Steps Numb 0/15000 EXV B Maximum Steps Numb 0/15000 EXV C Maximum Steps Numb 0/15000 Economizer A Steps Numb 0/15000 Economizer B Steps Numb 0/15000 Economizer C Steps Numb 0/15000 UNITS POINT NAME No No No 1 un_cp_a un_cp_b un_cp_c unit_typ Nominal Unit Size Yes 460 1 1 0 No No No No Yes No No Yes No No No unitsize freq_60H voltage varfan_a varfan_b varfan_c softstar wye_delt recl_opt freecool heat_sel cond_val hgbp_sel mchx_sel boil_sel emm_nrcp highdisp volts 111 No 2 0 0 No No fac_pass kithydro cpass_nb vlt_sel vlt_rpm highcond max_clwt Refer to Appendix D Refer to Appendix D cpa_mtac cpa_s1_c Refer to Appendix D Refer to Appendix D cpb_mtac cpb_s1_c 0 0 cpc_mtac cpc_s1_c 0 0 0 4260 4260 0 2785† 2785† 0 nb_fan_a nb_fan_b nb_fan_c exva_max exvb_max exvc_max eco_cnfa eco_cnfb eco_cnfc WRITE STATUS 4. Used for extra functions with the purpose of energy management such as occupancy override switch, ice storage, setpoint reset, and demand limit. 5. Compressor capacity will be automatically determined if unit size entered in FACTORY table matches the values in the unit compressor configuration table. 6. Total number of fans includes fans controlled by a variable speed fan. This value will be automatically populated if unit size entered in FACTORY table matches the values in the unit compressor configuration table. *Not supported. †0 = No economizer. NOTES: 1. Table used to disable compressors for maintenance purposes. The capacity control will consider that these compressors (once set to YES) are failed manually (no alarm will appear). 2. Enter unit size. This item allows the controls to determine capacity of each compressor and the total number of fans on each circuit based on a compressor arrangement array (can be viewed in table FACTORY2). It is not necessary to enter compressor capacity and number of fans on each circuit. See the 30XW Installation Instructions for more information. 3. Number of fans controlled directly by a variable speed fan actuator using 0 to 10 vdc signal. This will enable the controls to determine the remaining discrete fan staging outputs from the total fans on each circuit. 130 APPENDIX C — CCN TABLES (cont) SERVICE CONFIGURATION TABLES (cont) TABLE MAINTCFG DISPLAY NAME MAINTENANCE CONFIG Servicing Alert Refrigerant Charge Ctrl Water Loop Control CPump 1 Ctl Delay (days) CPump 2 Ctl Delay (days) HPump 1 Ctrl Delay (days)* HPump 2 Ctrl Delay (days)* Water Filter Ctrl (days) Oil Filter A Ctrl (days) Oil Filter B Ctrl (days) Oil Filter C Ctrl (days) RANGE DEFAULT Enable/Disable Enable/Disable Enable/Disable 0-1000 0-1000 0-1000 0-1000 0-1000 0 to 1000 0 to 1000 0 to 1000 UNITS Disable Disable Disable 0 0 0 0 0 0 0 0 POINT NAME WRITE STATUS s_alert charge_c wloop_c cpump1_c cpump2_c hpump1_c hpump2_c wfilte_c oilfia_c oilfib_c oilfic_c *Not supported. TABLE SERVICE1 DISPLAY NAME Cooler Fluid Type Flow Switch SP* Brine Freeze Setpoint Brine Minimum Fluid Temp Condenser Fluid Type Entering Fluid Control Prop PID Gain Varifan Int PID Gain Varifan Deri PID Gain Varifan Maximum Ducted Fan Speed EXV A Superheat Setpoint EXV B Superheat Setpoint EXV C Superheat Setpoint Pinch offset circuit A Pinch offset circuit B Pinch offset circuit C EXV MOP Setpoint High Pressure Threshold Cooler Heater Delta Spt Auto Start When SM Lost 3way Valve Min Position 3way Valve Max Position Economizer SH Setpoint A Economizer SH Setpoint B Economizer SH Setpoint C Fast Loading Sequence EWT Probe on Cir A Side RANGE 1/2 1=Water 2=Brine 0-60 –20.0-34.0 10.0-34.0 1/2 1=Water 2=Brine Yes/No –20.0-20.0 –5.0-5.0 –20.0-20.0 20-100 12.6-44 12.6-44 12.6-44 –3.0-3.0 –3.0-3.0 –3.0-3.0 40-55 200-290 1-6 Enable/Disable 0-50 20-100 5-15 5-15 5-15 0-4 Yes/No DEFAULT UNITS 1 1 34 38 1 WRITE STATUS flow_sp freezesp mini_lwt cond_typ °F °F No 2.0 0.2 0.4 100 14.4 14.4 14.4 0 0 –3.6 62 275.5 2 Disable 0 100 10.8 10.8 10.8 0 Yes POINT NAME flui_typ % ^F ^F ^F ^F ^F ^F °F psi ^F % % ^F ^F ^F ewt_opt hd_pg hd_ig hd_dg fan_max sh_sp_a sh_sp_b sh_sp_c p_ofst_a p_ofst_b p_ofst_c mop_sp hp_th heatersp auto_sm min_3w max_3w esh_sp_a esh_sp_b esh_sp_c fastload ewt_cirA *Not supported. Must be configured at default. NOTE: This table shall be downloadable at any time. However, modified value shall not be used by tasks until the unit is in OFF state. This shall not apply to the Varifan gains that shall be modified at any time and used immediately by the head pressure control tasks even if the unit is in operation. TABLE DISPLAY NAME RANGE TABLE TO BE USED FOR RUN TIMES UPDATE IN CASE OF CONTROL RETROFIT UPDHRFAN* Free Cooling A Pump Hours 0 Free Cooling B Pump Hours 0 Circuit A Defrost Number 0 Circuit B Defrost Number 0 Circuit A Fan #1 Hours 0 Circuit A Fan #2 Hours 0 Circuit A Fan #3 Hours 0 Circuit A Fan #4 Hours 0 Circuit A Fan #5 Hours 0 Circuit A Fan #6 Hours 0 Circuit A Fan #7 Hours 0 Circuit A Fan #8 Hours 0 Circuit A Fan #9 Hours 0 Circuit A Fan #10 Hours 0 Circuit B Fan #1 Hours 0 Circuit B Fan #2 Hours 0 Circuit B Fan #3 Hours 0 Circuit B Fan #4 Hours 0 Circuit B Fan #5 Hours 0 Circuit B Fan #6 Hours 0 Circuit B Fan #7 Hours 0 Circuit B Fan #8 Hours 0 Circuit B Fan #9 Hours 0 Circuit B Fan #10 Hours 0 Circuit C Fan #1 Hours 0 Circuit C Fan #2 Hours 0 Circuit C Fan #3 Hours 0 Circuit C Fan #4 Hours 0 Circuit C Fan #5 Hours 0 Circuit C Fan #6 Hours 0 Circuit C Fan #7 Hours 0 Circuit C Fan #8 Hours 0 UNITS hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours hours POINT NAME WRITE STATUS hr_fcp_a hr_fcp_b nb_def_a nb_def_b hr_fana1 hr_fana2 hr_fana3 hr_fana4 hr_fana5 hr_fana6 hr_fana7 hr_fana8 hr_fana9 hrfana10 hr_fanb1 hr_fanb2 hr_fanb3 hr_fanb4 hr_fanb5 hr_fanb6 hr_fanb7 hr_fanb8 hr_fanb9 hrfanb10 hr_fanc1 hr_fanc2 hr_fanc3 hr_fanc4 hr_fanc5 hr_fanc6 hr_fanc7 hr_fanc8 *Not supported. NOTE: This table shall be used for purposes of transplanting the devices on time in the event of a module hardware failure or software upgrade via downloading. It shall be usable only if all items are still null. Afterwards, its access shall be denied. 131 APPENDIX C — CCN TABLES (cont) SERVICE CONFIGURATION TABLES (cont) TABLE DISPLAY NAME RANGE TABLE TO BE USED FOR RUN TIMES UPDATE IN CASE OF CONTROL RETROFIT UPDTHOUR Machine Operating Hours 0 Machine Starts 0 Compressor A Hours 0 Compressor A Starts 0 Compressor B Hours 0 Compressor B Starts 0 Compressor C Hours 0 Compressor C Starts 0 Water Pump #1 Hours 0 Water Pump #2 Hours 0 Condenser Pump #1 Hours 0 Condenser Pump #2 Hours 0 UNITS hours hours hours hours hours hours hours hours POINT NAME WRITE STATUS hr_mach st_mach hr_cp_a st_cp_a hr_cp_b st_cp_b hr_cp_c st_cp_c hr_cpum1 hr_cpum2 hr_hpum1 hr_hpum2 NOTE: This table shall be used for purposes of transplanting the devices on time in the event of a module hardware failure or software upgrade via downloading. It shall be usable only if all items are still null. Afterwards, its access shall be denied. 132 APPENDIX D — 30XW150-400 CPM DIP SWITCH ADDRESSES ACROSS-THE-LINE START — STANDARD CONDENSING CIRCUIT A 30XW VOLTAGE CPM DIP UNIT SIZE (3 ph, 60Hz) SWITCHES 575 150,325 460 380 575 175,350 460 380 575 200,400 460 380 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 1 2 3 4 5 OFF ON OFF ON OFF OFF ON OFF ON ON OFF ON OFF OFF ON ON ON ON OFF OFF OFF ON OFF OFF ON OFF ON ON OFF ON OFF ON OFF ON OFF OFF ON OFF ON ON OFF ON OFF OFF ON ON ON ON OFF OFF OFF ON OFF OFF ON OFF ON ON OFF ON OFF ON OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF ON OFF OFF ON OFF OFF OFF OFF OFF CIRCUIT B 6 7 8 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF 1 2 3 4 5 OFF ON OFF ON OFF OFF ON OFF ON ON OFF ON OFF OFF ON ON ON ON OFF OFF OFF ON OFF OFF ON OFF ON ON OFF ON OFF ON OFF ON OFF OFF ON OFF ON ON OFF ON OFF OFF ON ON ON ON OFF OFF OFF ON OFF OFF ON OFF ON ON OFF ON OFF ON OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF ON OFF OFF ON OFF OFF OFF OFF OFF 6 7 8 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF MTA MTA SETTING SETTING CIRCUIT A CIRCUIT B 220 220 278 278 338 338 220 220 278 278 338 338 254 254 314 314 378 378 ACROSS-THE-LINE START — HIGH CONDENSING/HEAT MACHINE CIRCUIT A 30XW VOLTAGE CPM DIP UNIT SIZE (3 ph, 60Hz) SWITCHES 575 150,325 460 380 575 175,350 460 380 575 200,400 460 380 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 CIRCUIT B 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF ON ON ON OFF ON OFF ON ON ON OFF ON ON ON ON ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF OFF OFF OFF OFF ON ON OFF ON ON ON OFF ON OFF ON ON ON OFF ON ON ON OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF ON ON ON OFF ON OFF ON ON ON OFF ON ON ON ON ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF OFF OFF OFF OFF ON ON OFF ON ON ON OFF ON OFF ON ON ON OFF ON ON ON OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF LEGEND CPM — Compressor Protection Module DIP — Dual In-Line Package MTA — Must Trip Amps NOTE: Sizes 150-200 are Circuit A only. 133 MTA MTA SETTING SETTING CIRCUIT A CIRCUIT B 282 282 354 354 426 426 282 282 354 354 426 426 322 322 402 402 486 486 APPENDIX D — 30XW150-400 CPM DIP SWITCH ADDRESSES (cont) WYE-DELTA START — STANDARD CONDENSING 30XW UNIT VOLTAGE SIZE (3 ph, 60Hz) 575 460 150,325 380 230 200 575 460 175,350 380 230 200 575 460 200,400 380 230 200 CIRCUIT A CIRCUIT B CPM DIP SWITCHES 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 ON OFF ON ON ON ON ON OFF ON ON ON OFF ON ON ON ON ON OFF ON ON ON ON ON ON ON ON ON OFF ON OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF ON OFF ON OFF ON OFF OFF OFF OFF OFF ON OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON ON ON ON OFF ON OFF OFF ON OFF OFF ON ON ON OFF ON OFF OFF ON OFF OFF ON ON ON ON ON ON OFF ON OFF OFF OFF ON OFF ON OFF ON ON OFF ON OFF OFF ON OFF ON OFF ON ON OFF ON OFF OFF OFF OFF OFF OFF OFF ON ON ON ON OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF ON OFF ON OFF OFF OFF ON OFF ON OFF ON OFF ON OFF OFF OFF ON OFF ON OFF ON OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF ON OFF ON ON ON ON ON OFF ON ON ON OFF ON ON ON ON ON OFF ON ON ON ON ON ON ON ON ON OFF ON OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF ON OFF ON OFF ON OFF OFF OFF OFF OFF ON OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON ON ON ON OFF ON OFF OFF ON OFF OFF ON ON ON OFF ON OFF OFF ON OFF OFF ON ON ON ON ON ON OFF ON OFF OFF OFF ON OFF ON OFF ON ON OFF ON OFF OFF ON OFF ON OFF ON ON OFF ON OFF OFF OFF OFF OFF OFF OFF ON ON ON ON OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF ON OFF ON OFF OFF OFF ON OFF ON OFF ON OFF ON OFF OFF OFF ON OFF ON OFF ON OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF MTA SETTING CIRCUIT A MTA SETTING CIRCUIT B 220 220 278 278 338 338 554 554 638 638 220 220 278 278 338 338 554 554 638 638 254 254 314 314 378 378 626 626 722 722 WYE-DELTA START — HIGH CONDENSING/HEAT MACHINE 30XW VOLTAGE UNIT SIZE (3 ph, 60Hz) 575 460 150,325 380 230 200 575 460 175,350 380 230 200 575 460 200,400 380 230 200 CPM DIP MTA — — — CIRCUIT A CIRCUIT B CPM DIP SWITCHES 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 S1 S2 ON ON ON ON ON ON ON OFF ON OFF ON ON ON ON ON ON ON OFF ON OFF ON ON ON ON ON ON ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF ON OFF ON OFF ON OFF OFF OFF OFF ON ON ON ON ON OFF OFF OFF OFF ON ON ON ON ON ON OFF OFF OFF OFF ON ON ON ON OFF ON ON OFF ON OFF ON OFF ON OFF ON OFF OFF ON ON ON OFF OFF ON OFF ON OFF OFF ON ON ON OFF OFF OFF OFF ON OFF ON ON OFF ON OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF ON OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF ON OFF OFF OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON ON ON ON ON ON ON ON OFF ON OFF ON ON ON ON ON ON ON OFF ON OFF ON ON ON ON ON ON ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF ON OFF ON OFF ON OFF OFF OFF OFF ON ON ON ON ON OFF OFF OFF OFF ON ON ON ON ON ON OFF OFF OFF OFF ON ON ON ON OFF ON ON OFF ON OFF ON OFF ON OFF ON OFF OFF ON ON ON OFF OFF ON OFF ON OFF OFF ON ON ON OFF OFF OFF OFF ON OFF ON ON OFF ON OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF ON OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF ON OFF OFF OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON LEGEND Compressor Protection Module Dual In-Line Package Must Trip Amps NOTE: Sizes 150-200 are Circuit A only. 134 MTA SETTING CIRCUIT A MTA SETTING CIRCUIT B 282 282 354 354 426 426 706 706 810 810 282 282 354 354 426 426 706 706 810 810 322 322 402 402 486 486 802 802 922 922 30XW UNIT ECONOMIZED PIPING APPENDIX E — PIPING AND INSTRUMENTATION A30-4849 135 30XW UNIT NON-ECONOMIZED PIPING APPENDIX E — PIPING AND INSTRUMENTATION A30-4850 136 APPENDIX F — GLOBAL TIME SCHEDULE CONFIGURATION FOR i-Vu® DEVICE AND CSM CONTROLLER The following is intended to assist a Carrier technician in configuring a 30XW chiller so either the i-Vu® 4.0 or 4.2 device, CCN Global Schedule Master, or a CSM controller can Start and Stop the chiller. The 30XW chiller has unique table naming convention for its Time Schedules that are different than what is used today in CCN. The five steps outlined in the procedures below must be followed in order to have the i-Vu device and CCN products control the chiller. Step 1 — Chiller Configuration 1. Make sure the chiller is shut down and that the Emergency On/Off Switch (SW2) is in the Off Position and the Enable-Off-Remote (SW1) is in the Disable position. 2. Next, UPLOAD the chiller to assure the configuration is current. NOTE: This must be done in both NSTV and CVIEW. 3. Change the chiller’s Time Schedule Table Name from OCCyP0xx to OCCPC0xx. See descriptions below. LOCAL AND NETWORK TIME SCHEDULE DESCRIPTIONS OCCPC01S — The i-Vu 4.2 device will write to this Time Schedule Table. OCC2P02S — This is for Dual Setpoint Control and MUST be Configured for 24/7 Occupied when the i-Vu device is writing to OCCPC01S. OCCPC65E — Used with the i-Vu device or another CCN Global Schedule Master with Single Setpoint Control. OCC2P02E — This will only be used with Dual Setpoint Control. This is not applicable in this application. TIME SCHEDULE TABLE NAME CHANGE NSTV — When using NSTV to edit a Time Schedule Name, the process is the same for both Local (S) or Network (E) Time Schedules. 1. Highlight the chiller, then (at the top menu bar) click on Configure Names… 2. When the dialog box opens, scroll down to find the four time schedules (as seen in Fig. A for Local Schedule or Fig. B for Network Time Schedule). Highlight the desired Time Schedule to edit. 3. At the bottom where it says New name, double click on OCC1P01x and rename it with OCCPC01x click Save click OK. 4. Download the new configuration to the chiller. 5. Cycle power to the MBB (main base board) using SW2 emergency stop. CVIEW — If using CVIEW to edit a Time Schedule Name, the process is the same for both Local (S) or Network (E) Time Schedules. 1. Highlight the chiller and click Configure Table Names. 2. When the dialog box opens, scroll down to find the six OCC tables. NOTE: Only the "S" and "E" Schedules are editable. 3. Highlight the Time Schedule OCC1P01x then click Modify… 4. In the new dialog box, rename the schedule OCCPC01x (as seen in Fig. C for Local Schedule or Fig. D for Network Time Schedule) then click OK to close this dialog box. 5. Click Close to close the Table Names dialog box. 6. Download the new configuration to the chiller. 7. Cycle power to the MBB (main base board) using SW2 emergency stop. A30-4851 Fig. A — NTSV Table Name (Local Schedule) 30-4852 Fig. B — NTSV Table Name (Network Schedule) -4853 Fig. C — CVIEW Table Name (Local Schedule) 0-4854 Fig. D — CVIEW Table Name (Network Schedule) 137 APPENDIX F — GLOBAL TIME SCHEDULE CONFIGURATION FOR i-Vu® DEVICE AND CSM CONTROLLER (cont) 2. Set the Enable-Off-Remote (SW1) switch to the Enable position. (If Remote is used, external contacts will need to be closed or a jumper needs to be installed on TB-5 no. 9, 10.) The chiller will run off either the Switch, Time Schedule, or CCN Mode (see Mode Descriptions in Step 2). This completes the configuration decisions needed in a 30XW unit to enable i-Vu device scheduling to control the chiller start/stop. Step 2 — Chiller Mode Selection — There are 3 different mode selections for the chiller which are described below. In order to change the mode from the default configuration, a scrolling marquee or handheld Navigator™ device must be used. 1. Using a Navigator device, select Operating Modes SLCT OPER, then enter the password. 2. The screen defaults to SWITCH Mode. If using an i-Vu device or CCN Global Scheduling, use the up arrow to select Time Sched and then press Enter. or Click the up arrow and select CCN to control the chiller using a CCN Network Command of "CHIL_S_S". MODE DESCRIPTIONS Switch — The chiller will be running 24/7 (no time schedule involved). DO NOT use for the i-Vu device or CCN Global Scheduling. Time Sched — This mode will allow the user to configure a local schedule and control the chiller by either Local Time Schedule or by setpoint tables 1 or 2. This mode needs to be selected if i-Vu will be writing to either a Local (S) or Network (E) Time Schedule. NOTE: The i-Vu CCN 4.0 device can only write to Network schedules. CCN — This will be used when a CCN controller, like a CSM, Translator, or CC will be writing to the chiller's CCN point name CHIL_S_S for starting and stopping the equipment. Step 5 — i-Vu Device Scheduling Setup CONFIGURING THE i-Vu 4.2 DEVICE (LOCAL AND GLOBAL SCHEDULING) 1. After chiller has been scanned into the database, check the Schedule number. To do this, click on the Schedules Tab CCN Tab. The CCN Schedule Number needs to be the same number that the user edited in Fig. A or C for local or Fig. B or D for global (see Fig. E). 2. Next, create a Schedule by highlighting the chiller. 3. Click on Schedules Configure Add. 4. Then select the type of schedule from the drop down menu. Example: Select Normal Weekly and the schedule should look like Fig. F. 5. Configure the schedule. NOTE: Refer to the i-Vu Installation and Startup manual for more information on creating a schedule in i-Vu. CONFIGURING THE i-Vu 4.0 DEVICE (GLOBAL SCHEDULING) 1. After chiller has been scanned into the database, check the Schedule number. To do this, expand the Chiller on the left-hand navigation pane click the on the "Schedule" point Properties tab Summary Tab. Enter CCN Global Schedule Number. It needs to be the same number that the user edited in Fig. B or D (see Fig. G). 2. Follow Steps 2 through 5 in the Configuring the i-Vu 4.2 device (Local and Global Scheduling) section. This completes configuring a 30XW Chiller, i-Vu, and CCN Network Time Schedules. Step 3 — Chiller Cooling Set Point Selection — There are several options for controlling the Leaving Chilled Water temperature. For the purpose of having i-Vu able to start stop the chiller through the Time Schedule MODE the chiller's "Cooling Set Point Select" decision needs to be configured for SETPOINT 1 using a scrolling marquee or Navigator device. 1. Using a Navigator device, select Operating Modes SLCT SP.SE, then enter the password. 2. Click the arrow up and select SETPOINT 1 then push Enter. Step 4 — Chiller Switch Setup 1. Set the Emergency On/Off Switch (SW2) switch to the On Position. A30-4855 Fig. E — CCN Tab 138 APPENDIX F — GLOBAL TIME SCHEDULE CONFIGURATION FOR i-Vu® DEVICE AND CSM CONTROLLER (cont) Fig. F — Schedule Type Example (Weekly) Fig. G — CCN Global Schedule Number 139 A30-4856 A30-4857 INDEX 4-20 mA temperature reset 36 Actual start-up 47 Alarms and alerts 68 Alarm control 42 Equipment priority 42 Routing control 42 System name 43 Board addresses 17 Brine or glycol operation 27 Broadcast acknowledger 20, 42 Broadcast configuration 41 Capacity control overrides 43 Carrier Comfort Network® (CCN) 18 Interface 18 Loadshed controlled demand limit 41 Tables 118-132 Chilled water flow switch 66 Chilled water fluid type selection 27 Circuit/compressor staging and loading 29 Loading 29 Staging 29 Communication failure retry time 42 Compressor Assembly 63 Oil system 63 Protection 10,67 Compressor protection module (CPM) 10 Configuration 18-46 Control module communication 17 Controls 9-18 Conventions used in this manual 3 Cooler 64 Pump control 28 Cooling set point selection 25 CPM DIP switch addresses 133,134 Daylight saving time configuration 43 Demand limit 39 Externally powered capacity based 40 Externally powered current based 40 Switch controlled 39 Diagnostic alarm codes and possible causes 73 Display module usage 3 Dual chiller control 29 For parallel applications 30 For series applications 33 Pump control for parallel chiller applications 33 Pump control for series chiller applications 35 Dual chiller sequence of operation 54 Dual pump and manual control 28 Economizer assembly 59 Electronic expansion valve (EXV) 59 EXV board 13 EXV control 60 Main EXV control 59 Troubleshooting procedure 61 Emergency on/off switch (SW2) 16 Enable-off-remote contact switch (SW1) 16 Energy Management Module (EMM) 16 Entering fluid control option 25 Flow rate requirements 47 Freeze protection 43,76 Fresh water 27 General (Controls) 9 Green LED 17 Head pressure control 46 Heat exchangers, inspecting/cleaning 66 Ice storage operation 41 Leak testing 67 Local equipment network 17 Loss of fluid flow protection 65 Low condenser fluid temperature head pressure control 46 Operating instructions 46 Option 46 Low fluid temperature 65 Machine control methods 20 Machine on/off control 20 Machine start delay 29 Main Base Board (MBB) 9 Maintenance 67 Minimum fluid loop volume 47 Minimum load control 29 MLV/condenser board 15 Navigator™ display module 7 Machine control 23 Navigator display tables 105-117 No pump control 28 Operating limitations 47 Operating modes 54 Operation 54-59 Piping and instrumentation 135, 136 Pressure relief valves 67 Pre-start-up 46 Pump operation 54 Ramp loading 35 Re-alarm time 43 Recommended maintenance schedule 67 Red LED 17 Refrigerant charge 67 Refrigerant circuit 67 Relief devices 67 Remote alarm and alert relays 18 Retubing 65 Return water reset 35 Safety considerations 2 Safety devices 67 Sensors 56 Sequence of operation 54 Service 59-67 Service test 83 Set point occupancy 25 Single pump control 28 Space temperature reset 36 Start-up 47-53 Start-up checklist for 30XW liquid chillers CL-1 to CL-7 Suction service valve 64 System check 46 Temperature reset 35 Thermistors 56 Tightening cooler head bolts 65 Touch Pilot display 3,17 Display tables 86-104 Machine control 20 Operation configuration tables 18 Transducers 56 Troubleshooting 67-85 Tube plugging 65 Voltage 47 Water treatment 66 Yellow LED 17 Copyright 2009 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53300024-01 Printed in U.S.A. Form 30XW-1T Pg 140 11-09 Replaces: New START-UP CHECKLIST FOR 30XW LIQUID CHILLERS A. PROJECT INFORMATION Job Name ________________________________________________________________________________________ Address __________________________________________________________________________________________ City ________________________________ State ________________________ Zip ___________________________ Installing Contractor ________________________________________________________________________________ Sales Office _______________________________________________________________________________________ Start-up Performed By ______________________________________________________________________________ Design Information CAPACITY EWT LWT FLUID TYPE FLOW RATE P.D. Evaporator Condenser Unit Model _______________________________________ Serial ______________________________________ Compressors Compressor A Model _______________________________________ Compressor B Model _______________________________________ Evaporator Model _______________________________________ Condenser Model _______________________________________ Serial ______________________________________ Serial ______________________________________ Serial ______________________________________ Serial ______________________________________ B. PRELIMINARY EQUIPMENT CHECK (This section to be completed by installing contractor) 1. Is there any physical damage? Yes No Will this prevent start-up? Yes No Description ___________________________________________________________________________________________ ___________________________________________________________________________________________ 2. Unit is installed level as per the installation instructions. Yes No 3. Power supply agrees with the unit nameplate. Yes No 4. Correct control voltage ________vac. Yes No 5. Electrical power wiring is installed properly. Yes No 6. Unit is properly grounded. Yes No 7. Electrical circuit protection has been sized and installed properly. Yes No 8. All terminals are tight. Yes No 9. All plug assemblies are tight. Yes No 10. All cables, thermistors and transducers have been inspected for cross wires. Yes No 11. All thermistors are fully inserted into wells. Yes No 12. Relief valve vent piping per local codes. Yes No 13. Mechanical room temperature maintained above 50 F (10 C). Yes No Chilled Water System Check 1. 2. 3. 4. 5. 6. 7. 8. All chilled water valves are open. All piping is connected properly. All air has been purged from the system. Chilled water pump is operating with the correct rotation. Chilled water pump starter interlocked with chiller. Chilled water flow switch operational. Inlet piping to evaporator includes a 20 mesh strainer within 10 ft. Water loop volume greater than 3 gal/ton for air conditioning or 6 gal/ton for process cooling and low ambient operation. 9. Proper loop freeze protection provided to ____ F (C) for brine applications. Antifreeze type__________________ Concentration _____%. 10. Outdoor piping wrapped with electric heater tape. Yes Yes Yes Yes Yes Yes Yes No No No No No No No Yes Yes Yes Yes No No No No Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53300024-01 Printed in U.S.A. Form 30XW-1T CL-1 11-09 Replaces: New 1. 2. 3. 4. 5. 6. 7. 8. 9. All condenser water valves are open. All piping is connected properly. All air has been purged from the system. Condenser water pump is operating with the correct rotation. Condenser water pump starter interlocked with chiller. Condenser water flow switch operational. Inlet piping to condenser includes a 20 mesh strainer within 10 ft. Outdoor piping wrapped with electric heater tape. Is system equipped with head pressure control? (Required for entering condenser water below 68 F (20 C).) Yes Yes Yes Yes Yes Yes Yes Yes No No No No No No No No Yes No C. UNIT START-UP 1. 2. 3. 4. 5. 6. 7. All liquid line service valves are open. All discharge service valves are open. All suction service valves are open. Economizer service valves open. Oil service valves open. Leak check unit. Locate, repair and report any refrigerant leaks. Voltage at terminal block is within unit nameplate range. Check voltage imbalance: A-B______ A-C______B-C______ Average voltage = __________ (A-B + A-C + B-C)/3 Maximum deviation from average voltage = _______ Voltage imbalance = ______% (max. deviation / average voltage) X 100 Is voltage imbalance less than 2%. (DO NOT start chiller if voltage imbalance is greater than 2%. Contact local utility for assistance.) 8. Verify evaporator flow rate Pressure entering evaporator _____ psig Pressure leaving evaporator _____ psig Evaporator pressure drop _____ psig psig x 2.31 ft./psi = _____ ft of water kpa x 0.334 m/psi = _____ mm of water Evaporator flow rate _____ gpm (l/s) (See Evaporator Pressure Drop Curve) 9. Verify condenser flow rate Pressure entering condenser _____ psig Pressure leaving condenser _____ psig Condenser pressure drop _____ psig psig x 2.31 ft./psi = _____ ft of water kpa x 0.334 m/psi = _____ mm of water Condenser flow rate _____ gpm (l/s) (See Condenser Pressure Drop Curve) Start and Operate Machine 1. 2. 3. 4. 5. Complete component test utilizing Quick Test Mode Check refrigerant and oil charge. Record charge information. Record compressor motor current. Record operating data. Provide operating instructions to owner’s personnel. Circuit A Circuit B Refrigerant Charge Additional charge required __________ ___________ __________ ___________ Oil Charge Additional charge required CL-2 Yes Yes Yes Yes Yes Yes Yes Yes No No No No No No No No - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE Condenser Water System Check Record Software Versions TOUCH PILOT™ DESRIPTION Software Part Number NAVIGATOR ITEM APPL NAVIGATOR™ SUB-MODE Run Status VERS ITEM EXPANSION CSA-SR- __ __ __ __ __ __ (Press ENTER & ESCAPE simultaneously to obtain software versions) Record Configuration Information TOUCH PILOT NAVIGATOR NAVIGATOR RANGE DEFAULT DESCRIPTION ITEM SUBMODE Metric Display on STDU METR Configuration DISP US-METR US Language Selection LANG Configuration DISP x English Unit Type TYPE Configuration UNIT x Water-Cooled Unit Capacity Model TONS Configuration UNIT XXX Power Supply Voltage VOLT Configuration UNIT 200-690 200, 230, 380, 460, and 575 Power Frequency 60HZ Sel 60HZ Configuration UNIT NO-YES YES Soft Starter Select STAR Configuration UNIT NO-YES NO Wye Delta Start Select Y.D Configuration UNIT NO-YES NO Must Trip Amps (Circuit A) MTA.A Configuration UNIT XXX Must Trip Amps (Read Circuit A) R.MT.A Configuration UNIT XXX Must Trip Amps (Circuit B) MTA.B Configuration UNIT XXX Must Trip Amps (Read Circuit B) R.MT.B Configuration UNIT XXX S1 Config Switch (Circuit A) C.SW.A Configuration UNIT XXX S1 Config Switch R.CSA Configuration UNIT XXX (Read Circuit A) S1 Config Switch (Circuit B) C.SW.B Configuration UNIT XXX S1 Config Switch R.CSB Configuration UNIT XXX (Read Circuit B) Energy Management Module EMM Configuration UNIT NO-YES NO Password Enable PAS.E Configuration UNIT ENBL/DSBL ENBL Factory Password PASS Configuration UNIT XXX 0111 Condenser Water Val Sel CON.V Configuration UNIT NO-YES NO* Free Cooling Select FREE Configuration UNIT NO-YES NO* Hot Gas Bypass Select HGBP Configuration UNIT NO-YES NO MCHX Exchanger Select MCHX Configuration UNIT NO-YES NO High Tier Display Selec HI.TI Configuration UNIT NO-YES NO Cooler Fluid Type FLUD Configuration SERV WATER-BRINE WATER Condenser Fluid Type CFLU Configuration SERV WATER-BRINE WATER EXV MOP Setpoint MOP Configuration SERV XX.X 62 High Pressure Threshold HP.TH Configuration SERV XXX.X 290 EXV A Superheat Setpoint SHP.A Configuration SERV XX.X 14.4 EXV B Superheat Setpoint SHP.B Configuration SERV XX.X 14.4 EXV C Superheat Setpoint SHP.C Configuration SERV XX.X 14.4 *Not supported. CL-3 ENTRY TOUCH PILOT™ DESCRIPTION Cooler Heater Delta Spt Entering Fluid Control Auto Start When SM Lost Brine Freeze Setpoint Brine Flow Switch SP Element Bus Baud Rate Circuit Loading Sequence Staged Loading Sequence Ramp Loading Select Unit Off to On Delay Ice Mode Enable Condenser Pumps Sequence Cooler Pumps Sequence Pump Auto Rotation Delay Pump Sticking Protection Stop Pump During Standby Flow Checked if C Pump On Start Hour (Night Control) End Hour (Night Control) Capacity Limit (Night Control) Reverse Alarms Relay Heating OAT Threshold Current Limit Select Current Limit at 100% Auto Changeover Select Cooling Reset Select Heating Reset Select Demand Limit Type Select mA for 100% Demand Limit mA for 0% Demand Limit Master/Slave Select Slave Address Lead/Lag Select Lead/Lag Balance Delta Lag Start Timer Start if Error Higher Lag Minimum Running Time Lag Unit Pump Control Lead Pulldown Time Chiller in Series NAVIGATOR ITEM HTR EWTO AU.SM LOSP FL.SP CCNA CCNB BAUD LOAD LLCS RL.S DELY ICE.M HPUM PUMP ROT.P PM.PS P.SBY P.LOC LS.ST LS.ND LS.LT RV.AL OA.TH CUR.S CUR.F AUTO CRST HRST DMDC DMMX DMZE MSSL SLVA LLBL LLBD LLDY LL.ER LAG.M LAGP LPUL SERI NAVIGATOR™ SUBMODE Configuration SERV Configuration SERV Configuration SERV Configuration SERV Configuration SERV Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration OPTN Configuration RSET Configuration RSET Configuration RSET Configuration RSET Configuration RSET Configuration RSET Configuration RSET Configuration RSET Configuration RSET Configuration RSET Configuration RSET Configuration RSET Configuration RSET Configuration RSET Configuration RSET *Not supported. CL-4 RANGE DEFAULT XX.X NO-YES NO-YES XX.X XX.X XXX XXX X X X ENBL-DSBL XX ENBL-DSBL X X XX NO-YES NO-YES NO-YES XX.XX XX.XX XXX NO-YES XX.X NO-YES XXXX NO-YES X X X XX.X XX.X X XXX X XXX XX XX.X XXX X XX NO-YES 2.0* NO NO 34 1* 1 0 3/9600 EQUAL AUTOMATIC DSBL 1 DSBL 0/NO PUMP 0/NO PUMP 48 NO NO NO 00.00 00.00 100 NO 5F NO 2000 NO 0 0 0 0.0 0.0 0 2 DSBL 168 10 4 0 0 0 NO ENTRY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE Record Configuration Information Record Configuration Information TOUCH PILOT™ DESCRIPTION Cooling Setpoint 1 Cooling Setpoint 2 Cooling Ice Setpoint Current No Reset Value (Cooling) Current Full Reset Value (Cooling) Delta T No Reset Value (Cooling) Delta T Full Reset Value (Cooling) OAT No Reset Value (Cooling) OAT Full Reset Value (Cooling) Space T No Reset Value Space T Full Reset Value Cooling Reset Deg. Value Cool Changeover Setpoint Cooling Ramp Loading Heating Setpoint 1 Heating Setpoint 2 Current No Reset Value (Heating) Current Full Reset Value (Heating) Delta T No Reset Value (Heating) Delta T Full Reset Value (Heating) OAT No Reset Value (Heating) OAT Full Reset Value (Heating) Heating Reset Deg. Value Heating Changeover Setpoint Heat Ramp Loading Switch Limit Setpoint 1 Switch Limit Setpoint 2 Switch Limit Setpoint 3 Water Val Condensing Stp None (I/O Button) Setpoint Select Heal/Cool Select NAVIGATOR ITEM CSP.1 CSP.2 CSP.3 CRV1 CRV2 CRT1 CRT2 CRO1 CRO2 CRS1 CRS2 DGRC CAUT CRMP HSP.1 HSP.2 HRV1 HRV2 HRT1 HRT2 HRO1 HRO2 DGRH HAUT HRMP DLS1 DLS2 DLS3 W.SCT OPER SP.SE HC.SE NAVIGATOR™ SUBMODE Set Point COOL Set Point COOL Set Point COOL Set Point COOL Set Point COOL Set Point COOL Set Point COOL Set Point COOL Set Point COOL Set Point COOL Set Point COOL Set Point COOL Set Point COOL Set Point COOL Set Point HEAT Set Point HEAT Set Point HEAT Set Point HEAT Set Point HEAT Set Point HEAT Set Point HEAT Set Point HEAT Set Point HEAT Set Point HEAT Set Point HEAT Set Point MISC Set Point MISC Set Point MISC Set Point MISC Operating Modes SLCT Operating Modes SLCT Operating Modes SLCT *Not supported. CL-5 RANGE DEFAULT XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XX.X XXX.X X.X XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XX.X XX.X X.X XXX XXX XXX XXX.X X X X 44.0° F 44.0° F 44.0° F 0 0 0 0 14.0° F 14.0° F 14.0° F 14.0° F 0 75° F 1.0 100.0° F 100.0° F 0 0 0 0 14.0° F 14.0° F 0 64.0° F 1.0 100 100 100 95.0° F — — COOLING ENTRY TOUCH PILOT™ DESCRIPTION Service Test Enable Compressor A Output Slide Valve Capacity A Compressor B Output Slide Valve Capacity B Quick Test Enable Circuit A EXV Position Circuit B EXV Position Cir A Economizer EXV Position Cir B Economizer EXV Position Circuit A Oil Heater Circuit A Slide Valve 1 Circuit A Slide Valve 2 Circuit A Hot Gas Bypass Circuit A Oil Solenoid Circuit A DGT Cool Solenoid Circuit B Oil Heater Circuit B Slide Valve 1 Circuit B Slide Valve 2 Circuit B Hot Gas Bypass Circuit B Oil Solenoid Circuit B DGT Cool Solenoid Water Exchanger Pump 1 Water Exchanger Pump 2 Cooler Heater Output Cir A Heater Ball Valve Cir B Heater Ball Valve Chiller Running Output Customer Shutdown Out Chiller Capacity in 0-10V Alarm Relay Output Alert Relay Output NAVIGATOR ITEM T.REQ CP.A SLI.A CP.B SLI.B Q.REQ EXV.A EXV.B ECO.A ECO.B HT.A SL1.A SL2.A HGP.A OLS.A DGT.A HT.B SL1.B SL2.B HGP.B OLS.B DGT.B PMP.1 PMP.2 CL.HT BVL.A BVL.B Q.RUN SHUT CATO ALRM ALRT NAVIGATOR™ SUBMODE Service Test TEST Service Test TEST Service Test TEST Service Test TEST Service Test TEST Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC Service Test QUIC CL-6 RANGE OFF-ON OFF-ON 0-2 OFF-ON 0-2 OFF-ON XXX XXX XXX XXX OFF-ON OFF-ON OFF-ON OFF-ON OFF-ON OFF-ON OFF-ON OFF-ON OFF-ON OFF-ON OFF-ON OFF-ON OFF-ON OFF-ON OFF-ON OPEN-CLSE OPEN-CLSE OFF-ON OFF-ON nn.n OFF-ON OFF-ON CHECK WHEN COMPLETE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE Component Test — Complete the following tests to make sure all peripheral components are operational before the compressors are started. Operating Data: Record the following information from the Run Status, Temperatures and Outputs Modes when machine is in a stable operating condition. TEMPERATURES COOLER ENTERING FLUID COOLER LEAVING FLUID CONDENSER ENTERING FLUID CONDENSER LEAVING FLUID CONTROL POINT CAPACITY LEAD/LAG LEAVING FLUID EWT _______________ LWT _______________ EWT _______________ LWT _______________ CTPT _______________ CAP _______________ CHWS_______________ (Dual Chiller Control Only) CIRCUIT A CIRCUIT B SCT.A __________ SCT.B __________ SST.A __________ SST.B __________ DGT.A __________ DGT.B __________ SGT.A __________ SGT.B __________ SUP.A __________ SUP.B __________ ECT.A __________ ECT.B __________ ESH.A __________ ESH.B __________ CTP.A __________ CTP.B __________ EXV.A__________ EXV.B __________ ECO.A__________ ECO.B __________ NOTE: EXV A and B positions are found in the output mode. COMPRESSOR MOTOR CURRENT L1 L2 COMPRESSOR A1 ______ ______ COMPRESSOR B1 ______ ______ L3 ______ ______ COMMENTS: ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ SIGNATURES: Start-up Technician _____________________________________ Date ________________________________________________ Customer Representative __________________________________ Date ________________________________________________ CL-7 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53300024-01 Printed in U.S.A. Form 30XW-1T CL-8 2-10A 11-09 Replaces: New - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE Copyright 2009 Carrier Corporation
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