Carrier Refrigerator Ph61 Users Manual OpCvr

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Model PH61

Heat Treatment
Shake Freezer

Operating Instructions
048119-M
7/31/07

Complete this page for quick reference when service is required:
Taylor Distributor:
Address:
Phone:
Fax:
E-mail:
Service:
Parts:
Date of Installation:

Information found on the data label:
Model Number:
Serial Number:
Electrical Specs:

Voltage

Cycle

Phase
Maximum Fuse Size:

A

Minimum Wire Ampacity:

A

E August, 2007 Taylor
All rights reserved.
048119-M

The word Taylor and the Crown design
are registered trademarks in the United States
of America and certain other countries.

Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072

Table of Contents
Section 1

To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Installer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water Connections (Water Cooled Units Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Beater Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
1
1
2
2
3
3

Section 2

To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Compressor Warranty Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Section 3

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Section 4

Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

PH61 Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Beater and Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
X57028-14 Pump A. - Mix Simplified . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
X44127 Brush A.-Package-HT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Syrup Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8
10
12
13
14
15

Section 5

Important: To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Symbol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liquid Crystal Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reset Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Screen Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operator Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16
17
17
17
17
18
21

Model PH61

Table of Contents

Table of Contents - Page 2

Section 6

Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25

Equipment Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Daily Closing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Daily Opening Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Syrup System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Closing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Draining Product From the Freezing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sanitizing the Syrup Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25
36
39
41
45
45
48
49

Section 7

Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51

During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting Bacterial Count: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regular Maintenance Checks: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51
51
51
52

Section 8

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

53

Section 9

Parts Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

59

Section 10

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

60

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

73

Note: Continuing research results in steady improvements; therefore, information
in this manual is subject to change without notice.

E August, 2007 Taylor
All rights reserved.
048119-M

The word Taylor and the Crown design
are registered trademarks in the United States
of America and certain other countries.

Table of Contents

Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072

Model PH61

Section 1

To the Installer

The following are general installation instructions.
For complete installation details, please see the
check out card.

This unit has many sharp edges that can
cause severe injuries.

Site Preparation

Installer Safety

Review the area the unit is to be installed in before
uncrating the unit making sure that all possible
hazards the user or equipment may come into have
been addressed.

In all areas of the world, equipment should
be installed in accordance with existing local codes.
Please contact your local authorities if you have any
questions.

Air Cooled Units

Care should be taken to ensure that all basic safety
practices are followed during the installation and
servicing activities related to the installation and
service of Taylor equipment.

S

S

S

S

Air cooled units require a minimum of 6” (152 mm)
of clearance around all sides of the freezer. Failure
to allow adequate clearance can reduce the
refrigeration capacity of the freezer and possibly
cause permanent damage to the compressors.

Only authorized Taylor service personnel
should perform installation and repairs on
the equipment.
Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the
applicable code of the local area for the
industry standards on lockout/tagout
procedures before beginning any installation
or repairs.
Authorized service personnel must ensure
that the proper PPE is available and worn
when required during installation and
service.
Authorized service personnel must remove
all metal jewelry, rings, and watches before
working on electrical equipment.

For Indoor Use Only: This unit is designed to
operate indoors, under normal ambient
temperatures of 70_-75_F (21_-24_C). The freezer
has successfully performed in high ambient
temperatures of 104_(40_C) at reduced capacities.

This unit must NOT be installed in an area
where a water jet or hose can be used. NEVER use
a water jet or hose to rinse or clean the unit. Failure
to follow this instruction may result in electrocution.

This unit must be installed on a level surface
to avoid the hazard of tipping. Extreme care should
be taken in moving this equipment for any reason.
Two or more persons are required to safely move
this unit. Failure to comply may result in personal
injury or equipment damage.

The main power supply(s) to the freezer
must be disconnected prior to performing any
repairs. Failure to follow this instruction may result in
personal injury or death from electrical shock or
hazardous moving parts as well as poor
performance or damage to the equipment.

Uncrate the unit and inspect it for damage. Report
any damage to your Taylor Distributor.
This piece of equipment is made in the USA and has
USA sizes of hardware. All metric conversions are
approximate and vary in size.

Note: All repairs must be performed by an
authorized Taylor Service Technician.

081208

Model PH61

1

To the Installer

Water Connections
(Water Cooled Units Only)
CAUTION: THIS EQUIPMENT MUST BE
PROPERLY GROUNDED! FAILURE TO DO SO
CAN RESULT IN SEVERE PERSONAL INJURY
FROM ELECTRICAL SHOCK!

An adequate cold water supply must be provided
with a hand shut-off valve. On the rear of the unit,
two 3/8” I.P.S. water connections for inlet and outlet
have been provided for easy hook-up. 1/2” inside
diameter water lines should be connected to the
machine. (Flexible lines are recommended, if local
codes permit.) Depending on local water conditions,
it may be advisable to install a water strainer to
prevent foreign substances from clogging the
automatic water valve. There will be only one water
“in” and one water “out” connection. DO NOT install
a hand shut-off valve on the water “out” line! Water
should always flow in this order: first, through the
automatic water valve; second, through the
condenser; and third, through the outlet fitting to an
open trap drain.

This unit is provided with an equipotential
grounding lug that is to be properly attached to the
rear of the frame by the authorized installer. The
installation location is marked by the equipotential
bonding symbol (5021 of IEC 60417-1) on both the
removable panel and the equipments frame.

S

A back flow prevention device is
required on the incoming water connection side.
Please refer to the applicable National, State, and
local codes for determining the proper configuration.

S

Electrical Connections
In the United States, this equipment is intended to
be installed in accordance with the National
Electrical Code (NEC), ANSI/NFPA 70-1987. The
purpose of the NEC code is the practical
safeguarding of persons and property from hazards
arising from the use of electricity. This code contains
provisions considered necessary for safety.
Compliance therewith and proper maintenance will
result in an installation essentially free from hazard!
In all other areas of the world, equipment should be
installed in accordance with the existing local codes.
Please contact your local authorities.

S

FOLLOW YOUR LOCAL ELECTRICAL CODES!

Each freezer requires one power supply. Check the
data label on the freezer for fuse, circuit ampacity
and electrical specifications. Refer to the wiring
diagram provided inside of the electrical box, for
proper power connections.

Stationary appliances which are not
equipped with a power cord and a plug or
another device to disconnect the appliance
from the power source must have an all-pole
disconnecting device with a contact gap of
at least 3mm installed in the external
installation.
Appliances that are permanently connected
to fixed wiring and for which leakage
currents may exceed 10 mA, particularly
when disconnected or not used for long
periods, or during initial installation, shall
have protective devices such as a GFI, to
protect against the leakage of current,
installed by the authorized personnel to the
local codes.
Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not
lighter than ordinary polychloroprene or
other equivalent synthetic
elastomer-sheathed cord (Code designation
60245 IEC 57) installed with the proper cord
anchorage to relieve conductors from strain,
including twisting, at the terminals and
protect the insulation of the conductors from
abrasion.

080910

To the Installer

2

Model PH61

Beater Rotation
Refrigerant liquid sprayed onto the skin may
cause serious damage to tissue. Keep eyes and skin
protected. If refrigerant burns should occur, flush
immediately with cold water. If burns are severe,
apply ice packs and contact a physician
immediately.

Beater rotation must be clockwise as viewed
looking into the freezing cylinder.
Note: The following procedures should be
performed by a trained service technician.
To correct rotation on a three-phase unit,
interchange any two incoming power supply lines at
freezer main terminal block only.
To correct rotation on a single-phase unit, change
the leads inside the beater motor. (Follow diagram
printed on motor.)
Electrical connections are made directly to the
terminal block. The terminal block is provided in the
main control box located behind the rear panel.

Taylor reminds technicians to be cautious of
government laws regarding refrigerant recovery,
recycling, and reclaiming systems. If you have any
questions regarding these laws, please contact the
factory Service Department.

WARNING: R404A refrigerant used in
conjunction with polyolester oils is extremely
moisture absorbent. When opening a refrigeration
system, the maximum time the system is open must
not exceed 15 minutes. Cap all open tubing to
prevent humid air or water from being absorbed by
the oil.

Refrigerant
In consideration of our environment, Taylor
proudly uses only earth friendly HFC refrigerants.
The HFC refrigerant used in this unit is R404A. This
refrigerant is generally considered non-toxic and
non-flammable, with an Ozone Depleting Potential
(ODP) of zero (0).
However, any gas under pressure is potentially
hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with
liquid. Filling the cylinder to approximately 80% will
allow for normal expansion.

080910

Model PH61

3

To the Installer

Section 2

To the Operator

The freezer you have purchased has been carefully
engineered and manufactured to give you
dependable operation. When properly operated and
cared for, it will produce a consistent quality product.
Like all mechanical products, this machine will
require cleaning and maintenance. A minimum
amount of care and attention is necessary if the
operating procedures outlined in this manual are
followed closely.

Dairy products are susceptible to
bacterial contamination due to improper product
handling. Therefore, be sure to use clean
sanitary conditions when handling mix.
The machine must be disassembled, cleaned,
sanitized, and lubricated every two weeks.

This Operator's Manual should be read before
operating or performing any maintenance on your
equipment.

ALWAYS FOLLOW LOCAL HEALTH CODES.

The Model PH61 will NOT eventually compensate
and correct for any errors during the set-up or filling
operations. Thus, the initial assembly and priming
procedures are of extreme importance. It is strongly
recommended that personnel responsible for the
equipment's operation, both assembly and
disassembly, study these procedures in order to be
properly trained.

During the heat treatment process, the product is
brought to a temperature sufficient to destroy
bacteria and is returned to a standby temperature.
The special control system will insure that the
product is heated and maintained at the set
temperature for the full 30 minutes. This time is
required to insure that bacteria is destroyed. If the
freezer was unable to complete the heating cycle,
the LCD will read:
“HEAT TREAT CYCLE FAILURE - FREEZER
LOCKED - PRESS SEL KEY”. If this is the case, or
if you require technical assistance, please contact
your local authorized Taylor Distributor.

In the event you should require technical assistance,
please contact your local authorized Taylor
Distributor.
Note: Warranty is valid only if the parts are
authorized Taylor parts, purchased from an
authorized Taylor Distributor, and the required
service work is provided by an authorized Taylor
service technician. Taylor reserves the right to deny
warranty claims on equipment or parts if
non-approved parts or refrigerant were installed in
the machine, system modifications were performed
beyond factory recommendations, or it is determined
that the failure was caused by neglect or abuse.

If the crossed out wheeled bin symbol is
affixed to this product, it signifies that this product is
compliant with the EU Directive as well as other
similar legislation in effect after August 13, 2005.
Therefore, it must be collected separately after its
use is completed, and cannot be disposed as
unsorted municipal waste.

Note: Constant research results in steady
improvements; therefore, information in this
manual is subject to change without notice.

The user is responsible for returning the product to
the appropriate collection facility, as specified by
your local code.

When your machine is delivered or if it has been in
the OFF position for more than 24 hours,
disassemble the freezer following procedures found
on page 47. Follow assembly procedures on
page 25 to re-assemble your machine.

For additional information regarding applicable local
laws, please contact the municipal facility and/or
local distributor.

080910

To the Operator

4

Model PH61

Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine
are warranted for the term indicated on the
warranty card accompanying this machine.
However, due to the Montreal Protocol and the
U.S. Clean Air Act Amendments of 1990, many
new refrigerants are being tested and developed,
thus seeking their way into the service industry.
Some of these new refrigerants are being
advertised as drop-in replacements for numerous
applications. It should be noted that, in the event
of ordinary service to this machine's refrigeration
system, only the refrigerant specified on the
affixed data label should be used. The
unauthorized use of alternate refrigerants will void
your compressor warranty. It will be the owner's
responsibility to make this fact known to any
technician he employs.

Model PH61

It should also be noted that Taylor does not warrant
the refrigerant used in its equipment. For example, if
the refrigerant is lost during the course of ordinary
service to this machine, Taylor has no obligation to
either supply or provide its replacement either at
billable or unbillable terms. Taylor does have the
obligation to recommend a suitable replacement if
the original refrigerant is banned, obsoleted, or no
longer available during the five year warranty of the
compressor.
Taylor will continue to monitor the industry and test
new alternates as they are being developed. Should
a new alternate prove, through our testing, that it
would be accepted as a drop-in replacement, then
the above disclaimer would become null and void.
To find out the current status of an alternate
refrigerant as it relates to your compressor warranty,
call the local Taylor Distributor or the Taylor Factory.
Be prepared to provide the Model/Serial Number of
the unit in question.

5

To the Operator

Section 3

Safety

We at Taylor are concerned about the safety of the
operator when he or she comes in contact with the
freezer and its parts. Taylor has gone to extreme
efforts to design and manufacture built-in safety
features to protect both you and the service
technician. As an example, warning labels have
been attached to the freezer to further point out
safety precautions to the operator.

S

IMPORTANT - Failure to adhere to the
following safety precautions may result in
severe personal injury or death. Failure to
comply with these warnings may damage the
machine and its components. Component
damage will result in part replacement expense
and service repair expense.

Appliances that are permanently connected
to fixed wiring and for which leakage
currents may exceed 10 mA, particularly
when disconnected or not used for long
periods, or during initial installation, shall
have protective devices such as a GFI, to
protect against the leakage of current,
installed by the authorized personnel to the
local codes.

S

Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not
lighter than ordinary polychloroprene or
other equivalent synthetic
elastomer-sheathed cord (Code designation
60245 IEC 57) installed with the proper cord
anchorage to relieve conductors from strain,
including twisting, at the terminals and
protect the insulation of the conductors from
abrasion.

disconnecting device with a contact gap of
at least 3mm installed in the external
installation.

To Operate Safely:
DO NOT operate the freezer without
reading this operator's manual. Failure to follow this
instruction may result in equipment damage, poor
freezer performance, health hazards, or personal
injury.

Failure to follow these instructions may result in
electrocution. Contact your local authorized Taylor
Distributor for service.

This dispenser is provided with a grounding lug
that is to be properly attached to the rear of the frame
by the authorized installer. The installation location is
marked by the equipotential bonding symbol (5021 of
IEC 60417-1) on the removable panel and the frame.

S
S
S

S

Safety

DO NOT operate the freezer unless it is
properly grounded.
DO NOT operate the freezer with larger
fuses than specified on the freezer data
label.
DO NOT attempt any repairs unless the
main power supply to the freezer has been
disconnected. Contact your local authorized
Taylor Distributor for service.
Stationary appliances which are not
equipped with a power cord and a plug or
another device to disconnect the appliance
from the power source must have an all-pole

S

DO NOT allow untrained personnel to
operate this machine.

S

DO NOT operate the freezer unless all
service panels and access doors are
restrained with screws.

S

DO NOT remove any internal operating
parts (example: freezer door, beater,
scraper blades, etc.) unless all control
switches are in the OFF position.

S

DO NOT put objects or fingers in door spout
or spinner housing.
Failure to follow these instructions may result in
contaminated product or severe personal injury to
fingers or hands from hazardous moving parts.

6

Model PH61

This freezer must be placed on a level
surface. Failure to comply may result in personal
injury or equipment damage.

This unit has many sharp edges that can
cause severe injuries.

S

S
S

DO NOT put objects or fingers in the door
spout. This may contaminate the product
and cause severe personal injury from blade
contact.
USE EXTREME CAUTION when removing
the beater asssembly. The scraper blades
are very sharp.
CAUTION-SHARP EDGES: Two people are
required to handle the cup dispenser.
Protective gloves must be worn and the
mounting holes must NOT be used to lift or
hold the dispenser. Failure to follow this
instruction can result in personal injury to
fingers or equipment damage.

Cleaning and sanitizing schedules are
governed by your state or local regulatory agencies
and must be followed accordingly. Please refer to
the cleaning section of this manual for the proper
procedure to clean this unit.

DO NOT obstruct air intake and discharge openings:
6” (152 mm) minimum air space on all sides. Failure
to follow this instruction may cause poor freezer
performance and damage to the machine.

DO NOT draw product during the HEAT
cycle because of high product temperatures.
For Indoor Use Only: This unit is designed to
operate indoors, under normal ambient
temperatures of 70_ - 75_F (21_ - 24_C). The
freezer has successfully performed in high ambient
temperatures of 104_(40_C) at reduced capacities.

WARNING!
Some consumers are highly allergic to
strawberries. In some severe cases,
strawberry allergic reactions can cause
death. When serving shakes, make sure
the draw handle is closed automatically by
the portion control device and that the
white spot is visible.

NOISE LEVEL: Airborne noise emission does not
exceed 78 dB(A) when measured at a distance of
1.0 meter from the surface of the machine and at a
height of 1.6 meters from the floor.

080910

Model PH61

7

Safety

Section 4

Operator Parts Identification

PH61 Exploded View

Figure 1

Operator Parts Identification

8

Model PH61

Model PH61 Parts Identification List
ITEM

DESCRIPTION

PART NO.

ITEM

DESCRIPTION

PART NO.

1

Kit A.-Cover-Hopper

X65369

13

Fastener-Clip

045865

2

Adaptor A.-Caster

X18915

14

Tray-Drip 14-7/8 L

013690

3

Caster-Swivel 5/8 St. 4 in.
Wheel

018794

15

Shield-Splash

022763

4

16

Panel A.-Front

X55436

Agitator A.

X44797

5

17

Pan A.-Drip

X28142

Pan-Drip-Rear HT

048204

6

Guide A.-Drip Pan

X45386

Panel-Rear

048203

7

Guide A.-Drip Pan

X48228

18

Panel A.-Lower Side

X24397-SER

8

Pump A.-Mix Simplified Shake

X57028-14

19

Decal-Dec

052280

9

Panel-Side Upper R

056013

20

Display-Liquid Crystal

X38062-SER

10

Trim-Rear Corner R

045517

21

Panel-Upper Side

056012

*

Trim-Rear Corner L

045516

22

Washer-Plastic Pivot

013808

11

23

Screw-10-24 x 1/2

002077

Panel-Lower Side R

034680

12

24

Pin-Retaining- Hopper Cover

043934

Screw-1/4-20 x 3/8

011694

Tank-Syrup-4 Qt.

045533

*

*

*Not Shown

Model PH61

9

Operator Parts Identification

Beater and Door Assembly

Figure 2
091216

Operator Parts Identification

10

Model PH61

Beater & Door Assembly Parts Identification List
ITEM
1

DESCRIPTION

PART NO.

SHAFT-BEATER-7 QT.
FLUTED

050985

2

BLADE-SCRAPER

041103

3

SEAL-DRIVE SHAFT

032560

4

BEARING-FRONT

055605

5

O-RING - FREEZER DOOR

033493

6

DOOR A.-1 SPT-4 FLV-HT

X55724-SER

7

HANDSCREW (STUD NUT)

034034

8

O-RING - PIVOT PIN

016272

9

PIN A.-PIVOT

X22820

HANDLE-DRAW VALVE

034003

10

ITEM

DESCRIPTION

PART NO.

11

VALVE A.-DRAW

X42210

12

O-RING - DRAW VALVE

020571

13

SEAL-SPINNER SHAFT

036053

14

SPINNER-DRIVEN

034054

15

BLADE A.-SPINNER

X41895

16

CAP-RESTRICTOR

033107

17

BEATER A.-SHAKE

X50958

18

PLUG-SYRUP HOLE

026278

19

O-RING

024278

081110

Model PH61

11

Operator Parts Identification

X57028-14 Pump A. - Mix Simplified

Figure 3

ITEM
1-7

DESCRIPTION

PART NO.

PUMP ASSEMBLY - MIX
SIMPLIFIED SHAKE

X57028-14

1

CYLINDER-PUMP-HOPPERSHAKE

057944

2

PIN A.-COAX PUMP

X55450

3

PISTON

053526

4

O-RING 2-1/8” OD - RED

020051

5

CAP-VALVE

056873-14

6

GASKET - SIMPLIFIED PUMP
VALVE

053527

7

ADAPTOR-MIX INLET SHAKE BLUE

054944

8

O-RING - 11/16 OD - RED

016132

Operator Parts Identification

ITEM
9

12

DESCRIPTION

PART NO.

PIN - COTTER

044731

10

SHAFT A.-DRIVE-MIX PUMPHOPPER

X41947

10a

CRANK-DRIVE

039235

10b

SHAFT-DRIVE

041948

10c

O-RING - DRIVE SHAFT

048632

10d

O-RING 1-3/4

008904

11

CLIP-MIX PUMP RETAINER

044641

12

TUBE A.-FEED-HOPPER
SHAKE

X56522

13

RING-CHECK .120 OD

056524

Model PH61

Accessories
1
R

LU BE

2

HI

KAY-5

3
®

Sanitizer/Cleaner

KEEP OUT OF REACH OF CHILDREN

CAUTION

FOR INSTITUTIONAL USE ONLY
1 OZ (28.4 g)

4

6
5

7

Figure 4
ITEM

DESCRIPTION

PART NO.

1

SANITIZER KAY-5 (125 PACKS)

041082

2

LUBRICANT-TAYLOR HI-PERF.

048232

3

PAIL-MIX 10 QT.

013163

4

BOTTLE A.-SQUEEZE

X45080

5

TOOL-SHAFT-DRIVE PUMP
HPR/LVB

047919

6

TOOL-SHAFT-DRIVE PUMP HPR

057167

7

TOOL-SEAL-INSTALL/REMOVE

035460

Model PH61

ITEM

DESCRIPTION

PART NO.

*

KIT A.-PARTS TRAY SIMPL PMP
(Consists of 056525 & 044118
Trays - see parts list, page
NO TAG)

X58447

*

KIT A.-ACCESSORY PH61
(Consists of X44797 Agitator,
X54704 Cap, 033107 Cap
Restrictor, & 041923 O-Ring)

X48127

*

KIT-TUNE UP SIMPL PUMP

X49463-63

*NOT SHOWN

13

Operator Parts Identification

X44127 Brush A.-Package-HT

1

013071 Black Bristle 1” x 2”

2

013072 Double Ended

3

013073 White Bristle 1” x 2”

4

014753 White Bristle 1-1/2” x 3”

5

w
lo
el

Br

e
istl

1”

7

71
9

Y

033059 White Bristle 3” x 1/2”

039

6

050103 Set - LVB

8
023316 White Bristle 3” x 7”

054068

Pump S
pout

9
10

045079 3-3/4”

Figure 5
ITEM

DESCRIPTION

PART NO.

ITEM

DESCRIPTION

PART NO.

1

Black Bristle Brush

013071

6

Brush Set (3)

050103

2

Double End Brush

013072

7

Yellow Bristle Brush

039719

3

White Bristle Brush (1” x 2”)

013073

8

White Bristle (3” x 7”)

023316

4

White Bristle Brush (1-1/2” x 3”)

014753

9

Brush-Pump Spout

054068

5

White Bristle Brush (1/2” x 3”)

033059

10

Brush-Syrup Port

045079

Operator Parts Identification

14

Model PH61

Syrup Tank

ITEM

DESCRIPTION

PART NO.

ITEM

DESCRIPTION

PART NO.

1

TANK-SYRUP 4 QT.

045533

4

SOCKET-QD LIQ. 90 DEG.

021026

1a

COVER-TANK

035759-1

4a**

RESTRICTOR-SYRUP

030917

TIP-NYLON WHITE

042747

4b

GASKET-RUBBER

023551

TIP-NYLON GREY

024261

5

O-RING-5/8 OD

016030

1c

O-RING-3.437 ID

016037

6

PLUG-QD LIQ.

021081

1d

TUBE-DIP SYRUP TANK

015441-7

6a

VALVE A.-QD PLUG

021081-2

1d-1

O-RING .291 ID

018550

6b

INSERT-QD PLUG VALVE

021081-1

1e

WASHER-1/4 FLARE

018595

7

DECAL-SET OF 4 SYRUP FLAV

021523

2

PLUG-Q.D. C02

021077

8

DECAL-SYRUP TANK

045533-1

3

SOCKET-QD C02

021524

1b*

Model PH61

* DUAL SUPPLIER - ORDER AS NEEDED.
**NOT USED ON CHOCOLATE.

15

Operator Parts Identification

Section 5

Item

1
2
3
4
5

Important: To the Operator

Description

= WASH

Power Switch
Indicator Lights
Flavor Selector Keypad
Liquid Crystal Display
Keys

= PUMP
= AUTO
= MENU

Symbol Definitions

= MIX LOW

To better communicate in the International arena,
the words on many of our operator switches and
buttons have symbols to indicate their functions.
Your Taylor equipment is designed with these
International symbols.

= MIX OUT
= HEAT MODE
= CLEAN MANUALLY/BRUSH CLEAN

The following chart identifies the symbol definitions
used on the operator switches.

= CHOCOLATE

= OFF

= STRAWBERRY

= POWER

= VANILLA

= ON

= OPTIONAL

= CALIBRATE

Important: To the Operator

16

Model PH61

Power Switch

Reset Mechanism

The power switch is located under the control panel
on the left hand side of the unit. When placed in the
ON position, the power switch allows softech panel
operation.

The reset button is located in the right side panel.
The reset mechanism protects the beater motor
from an overload condition. Should an overload
occur, the reset mechanism will trip. To properly
reset the freezer, place the power switch in the OFF
position. Press the reset button firmly. Turn the
power switch to the ON position. Clear the fault.
Press the WASH key and observe the freezer's
performance. Open the side access panel to check if
the beater motor is turning the drive shaft in a
clockwise (from the operator end) direction without
binding.

Liquid Crystal Display
The Liquid Crystal Display (LCD) is located on the
front control panel. The LCD is used to show in what
mode the freezer is operating and whether or not
there is sufficient mix.

Indicator Lights
MIX LOW - When the MIX LOW light begins to
flash, it indicates the mix hopper has a low supply of
mix and should be refilled as soon as possible. The
word “LOW” will also display on the LCD indicator
next to the word “MIX”.
MIX OUT - When the MIX OUT light begins to flash,
it indicates the mix hopper has been almost
completely exhausted and has an insufficient supply
of mix to operate the freezer. The word “OUT” will
also display on the LCD indicator next to the word
“MIX”. At this time, the AUTO mode is locked out
and the freezer will be placed in the STANDBY
mode. To initiate the refrigeration system, add mix to
the mix hopper and press the AUTO key. The
freezer will automatically begin operation.
HEAT MODE - When the HEAT MODE light is
flashing, it indicates that the freezer is in the process
of a heat cycle.

WARNING: Do not use metal objects to
press the reset button. Failure to follow this
instruction may result in serious electrical shock.
If the beater motor is turning properly, press the
WASH key to cancel the cycle. Press the AUTO key
to resume normal operation. If the freezer shuts
down again, contact a service technician.

CLEAN MANUALLY - When the CLEAN
MANUALLY light is flashing, it indicates that the
machine must be disassembled and brush cleaned
within 24 hours.
When all four indicator lights are flashing, this
signifies a locked condition. Once a hard lock
condition has been remedied, two lights will remain
flashing until the mix low and mix out conditions
have been satisfied. During a soft lock condition, all
four lights will stop flashing once the unit has been
placed in a heat cycle.

Model PH61

17

Important: To the Operator

Operating Screen Descriptions

POWER SWITCH OFF
-=-=-=-=-=UNIT CLEANED

When the machine is powered the system will
initialize. The screen will display “INITIALIZING”.
There will be four types of data the system will
check: LANGUAGE, SYSTEM DATA, CONFIG
DATA, and LOCKOUT DATA. During the
INITIALIZING... LANGUAGE screen, the alarm will
be on. If the system data, configuration data, or
lockout history data has become corrupt, the
following screen will alert the operator that the
system settings may have been changed.

When the power switch is set in the ON position, the
system mode of operation screen is displayed. In
this example, the machine is ON, but no mode of
operation has been selected. The second line of the
display indicates whether there is a sufficient supply
of mix in the hopper or if there is a LOW or OUT mix
condition. The third line of the display shows the
temperature of the mix hopper. After pressing the
AUTO key, the last line of the display shows the
month and date (MM = month, DD = day) that the
machine needs to be disassembled and brush
cleaned.

NVRAM FAULT
RESET TO DEFAULTS
PRESS SEL KEY

Once the system has initialized the SAFETY
TIMEOUT screen is displayed and the alarm is
turned on.

MODE: OFF
HOPPER TEMP: 35.5F
UNIT CLEANED

SAFETY TIMEOUT
ANY KEY ABORTS

The next display indicates the freezer is operating in
two different modes. The following information is
given:
The machine is operating in the WASH and PUMP
modes, the temperature of the mix hopper is 40_F
(4.4_C), and the machine needs to be brush cleaned
on October 31st.

This screen will be displayed, with the alarm on, for
60 seconds or until any key is pressed.
After the safety timeout has been completed, and
the power switch is OFF, one of the following
screens is displayed.

MODE: WSH-PMP
HOPPER TEMP: 40.0 F
BRUSH CLEAN ON: 10/31

The first screen is displayed if the machine is not in
a brush clean state. If any of the requirements for a
brush clean have not been met, the time displayed
will remain at 5:00 minutes. When all the
requirements for a brush cleaning are met, and the
five minutes expire, the screen will change to the
second screen, which is the standard power switch
OFF screen.

The following displays pertain to the HEAT cycle:
While in the heating phase, you will see this display.
It shows the present temperature of the hopper.

POWER SWITCH OFF

MODE: HEAT
PHASE: HEAT
HOPPER TEMP: 140.0 F
BRUSH CLEAN ON: MM/DD

TIME: 4:40
HOPPER: 62.1
BARREL: 67.7

Important: To the Operator

18

Model PH61

The mix temperature must be raised above 151_F
(66.1_C) within 90 minutes or the freezer will be
locked in STANDBY, and the cycle failure display
will appear.

Hard Lock: There are two causes for a hard lock:
1.

Fourteen days have elapsed since the last
brush cleaning. The following screen will be
displayed.

In the example, the hopper temperature is 140_F
(60_C). The phase shows that the machine is in the
heat phase of the heat treatment cycle.

14 DAY TIMEOUT
CLEANING REQ'D
FREEZER LOCKED
PRESS SEL KEY

When the heating phase is complete, the freezer
goes into the holding phase of the cycle. The holding
phase will hold the temperature above 151_F
(66.1_C) for a minimum of 30 minutes.
2.
In this example, the hopper temperature is 151_F
(66.1_C).

There has been a thermistor failure (freezing
cylinder, hopper, or glycol) during the heat
treatment process.

SYSTEM FAULT
SERVICE REQ'D
FREEZER LOCKED
PRESS SEL KEY

MODE: HEAT
PHASE: HOLD
HOPPER TEMP: 151.0 F
BRUSH CLEAN ON: MM/DD

All four LED's on the front of the freezer will light.
Press the SEL key.

The final phase of the heat treatment cycle is the
cooling phase. Now the freezer must cool the mix
below 41_F (5_C). If the product fails to cool in two
hours, the freezer will lock out.

The next display is the screen which will appear
after the failure message. To comply with health
codes, heat treatment system freezers must
complete a heat treatment cycle daily, and must
also be brush cleaned every 14 days. Brush
cleaning is the normal disassembly and cleaning
procedures. Failure to follow these guidelines will
cause the control to lock the freezer out of the
AUTO mode. Press the WASH key.

This example illustrates that the temperature is
being lowered, but has not yet reached the set point.

MODE: HEAT
PHASE: COOL
HOPPER TEMP: 55.0 F
BRUSH CLEAN ON: MM/DD

NO AUTO OPERATION
ALLOWED UNTIL
BRUSH CLEANING
PRESS WASH KEY

The entire heat treatment cycle must be completed
in four hours.
When the entire heat cycle has been completed, the
normal display will appear, showing the machine in
the STANDBY mode. The machine may now be
placed in the AUTO mode or left in the STANDBY
mode.

The next display is the screen which will appear
after the brush cleaning message and illustrates that
the control is in the OFF mode and the machine
needs to be disassembled and brush cleaned.

MODE: STANDBY

MODE: OFF

HOPPER TEMP: 41.0 F
BRUSH CLEAN ON: MM/DD

HOPPER TEMP: 45.0 F
FREEZER LOCKED

Model PH61

19

Important: To the Operator

Soft Lock: If a heat treatment cycle has not been
initiated within the last 24 hours, all four LED's on
the front of the machine will light and a message will
appear on the LCD. Line 3 of the LCD will indicate
the reason the message appears. Following are the
variable messages which will appear on line 3:
1. POWER SWITCH OFF: Power switch was in
the OFF position.
2.
3.
4.

Press the SEL key to advance to the next display.
When one of these messages appears, automatic
freezer operation cannot take place until the freezer
is disassembled and brush cleaned or has
completed a heat treatment cycle. The next display
will instruct the operator to start a heat treatment
cycle manually (by pressing the AUTO key), or to
disassemble and brush clean the freezer. If the
AUTO key is pressed, the freezer will automatically
start the heat treatment cycle and only the heat
cycle LED will light.

MIX OUT PRESENT: There was mix out
condition present.
AUTO OR STANDBY OFF: The unit was not
in the AUTO or STANDBY mode.
NO HEAT CYCLE TRIED: A heat treatment
cycle was not attempted in the last 24 hours.
(AUTO HEAT TIME was advanced, or a power
loss was experienced at the time the cycle was
to occur, or a heat cycle failure not due to a
thermistor failure.)

NO AUTO OPERATION
ALLOWED. PRESS
AUTO FOR HEAT CYCLE
WASH TO BRUSH CLEAN

If the WASH key is pressed, the next display will
appear and the freezer will have to be disassembled
and brush cleaned.

NO HEAT TREAT START
BECAUSE
VARIABLE MESSAGE
PRESS SEL KEY

MODE: OFF

If the following screen appears, a soft lock has
occurred during the heat treatment cycle.

HOPPER TEMP: 41.0F
FREEZER LOCKED

HEAT TREAT CYCLE
FAILURE
FREEZER LOCKED
PRESS SEL KEY

Once the freezer is unlocked by starting a heat
treatment cycle, only the heat cycle LED will light. If
the freezer is unlocked by brush cleaning, the mix
low and mix out LED's will light.

If the temperature of the product has not fallen
below 41_F (5_C) by the end of the COOL cycle, the
following screen will appear.

PRODUCT OVER TEMP
FREEZER LOCKED
PRESS SEL KEY

Important: To the Operator

20

Model PH61

8.

Operator Menu
The OPERATOR MENU is used to enter the
operator function displays. To access the
OPERATOR MENU, simply press the MENU key.
The cursor will flash over the letter “A” indicating that
this is screen “A”. To select a different screen, use
the arrow keys and move the cursor to the desired
screen selection and press the SEL key.

HOPPER OVER TEMP: The hopper
temperature has risen too high as follows. Clear
the tone.
a.

The hopper temperature reaches 41_F
(5_C) or higher after a power failure.

b.

The hopper temperature has not fallen
below 41_F (5_C) by the end of the COOL
phase in the heat cycle.

OPERATOR MENU
ABCDEFGHIJ
EXIT FROM MENU
<- - - - - ->

9.
SEL

Screen “B” is FAULT DESCRIPTION. The fault
description will indicate if there is a fault with the
freezer and the side of the freezer where the fault
occurred. To clear the tone for any faults which have
been corrected, press the left arrow key. To see if
there is more than one fault per cylinder, press the
SEL key. When the last fault is displayed, the control
will return to the OPERATOR MENU. To return to
the main screen, move the cursor to “A” and press
the SEL key again. Listed below are the variable
messages which will appear, along with the
corrective action:
1.

NO FAULT FOUND: There was no fault found
in the freezer. Nothing will appear on the
screen after this variable message appears.

2.

BEATER OVERLOAD: Press the reset button
firmly. Clear the tone.

3.

HPCO COMPRESSOR: Place the power
switch in the OFF position. Wait 5 minutes for
the machine to cool. Place the power switch in
the ON position. Clear the tone.

4.

COMP ON TOO LONG: Place the power
switch in the OFF position. Call service
technician. Clear the tone.

5.

HOPPER THERM BAD: Place the power
switch in the OFF position. Call service
technician.

6.

BARREL THERM BAD: Place the power
switch in the OFF position. Call service
technician.

7.

10.

a.

The barrel temperature reaches 41_F
(5_C) or higher after a power failure.

b.

The barrel temperature has not fallen
below 41_F (5_C) by the end of the COOL
phase in the heat cycle.

POWER FAILURE: This message will appear
in the FAULT DESCRIPTION if a power failure
has occurred. Clear the tone.

FAULT DESCRIPTION
VARIABLE MESSAGE
CLR

SEL

Screen “C” is SET CLOCK. This option allows the
Manager to adjust the control clock date and time.
The date and time may only be changed after the
freezer has been manually cleaned but before it has
been placed in the AUTO or STANDBY mode. The
following message will be displayed if the SET
CLOCK option is selected when the machine is not
in a brush clean state.

SET CLOCK
12:01

7/21/2007
NO CHANGES ALLOWED
Press Any Key

GLYCOL THERM BAD: Place the power
switch in the OFF position. Call service
technician.

Model PH61

BARREL OVER TEMP: The barrel temperature
has risen too high as follows. Clear the tone.

21

Important: To the Operator

To change the date or time, select the SET CLOCK
option in the menu. Touch the UP arrow symbol to
advance the arrow from Exit to Change, then touch
the SEL key to select the Change option.
SET CLOCK
12:01
Change
> Exit

Screen “D” is SYSTEM INFORMATION. The first
screen will indicate the software version used in the
unit.

SOFTWARE VERSION
PH61 Control UVC2
Version 2.00

7/21/2007

SEL

Change the time by touching the UP arrow with the
cursor under the hour position. Move the cursor to
the minutes position by touching the SEL symbol.
Once the correct minutes are entered, touch the
SEL key to advance the cursor to the month.
SET CLOCK
12:01

Press the SEL key to view the second screen of the
SYSTEM INFORMATION display. This screen will
indicate the Bill of Material number and serial
number for the unit. Press the SEL key once to
return to the Operator Menu.

B.O.M.
S/N

7/21/2007

PH6133R907
K0000000

> Exit
SEL

Enter the correct month, day, and year. Then touch
the SEL symbol to advance to the DAYLIGHT
SAVING TIME screen.

Screen “E” is AUTO HEAT TIME. This screen is
used to set the time of day in which the heat
treatment cycle will start. Move the cursor under the
number you wish to change. Press the plus key to
increase the number; press the minus key to
decrease the number. When the desired time
appears, press the SEL key once to return to the
OPERATOR MENU.

DAYLIGHT SAVING TIME
ENABLED
>

Enable
Disable

The Daylight Saving feature, when enabled, will
automatically adjust the control clock for daylight
saving time. To disable the Daylight Saving Time
feature, touch the DOWN arrow to move the arrow
to “Disable”. Then touch the SEL key to save the
new setting.

Important: To the Operator

AUTO HEAT TIME
TIME: 12:00 AM
-<- - - - - -> +++

22

---

SEL

Model PH61

Screen “F” is CURRENT CONDITIONS. This screen
gives the viscosity of the product and the hopper
and barrel temperatures. The last line of the display
is the compressor countdown safety timer. The
safety timer prevents the compressor from running
more than 11 minutes (other than during the cooling
phase of the heat treatment cycle).

Listed below are the variable messages which could
appear:

Press the SEL key once to view the SERVINGS
COUNTER screen.
VISC
0

HOPPER
38.5

TIME C

11:00

HT

Failure in the heating phase.

CL

Failure in the cooling phase.

TT

Failure in meeting total heat treatment cycle
time requirement.

MO Mix out condition.

BARREL
28.5
11:00

The SERVINGS COUNTER screen indicates the
number of times the draw switch has closed
(number of draws) since the last brush cleaning or
since the last serving counter reset. A maximum of
32,767 draws can be recorded; an additional draw
will cause the counter to restart at zero. Pressing the
MENU key/SEL will return the display to the
Operator Menu.

OP

Operator interruption.

PF

Power failure. (If a power failure occurs, but
the heat treatment cycle does not fail, an
asterisk (*) will appear on the third line of the
display.)

BO

Beater overload.

HO

High pressure cut-out.

TH

Failed thermistor probe.

PS

Power switch placed in the OFF position.

ML

Mix Low Condition.

14

14 Day Timeout Occurred.

RC

Heat Cycle Record Cleared.

11/07
HEAT
01:09
TEMP AT END

SERVINGS COUNTER
DRAWS
12

02:00
OVER
00:45
38.5

05:09
COOL
01:14

XX
1

SEL

Pressing the left arrow key on any HEAT CYCLE
DATA screen will cause the extended data screen to
be displayed. This screen shows the hopper, barrel,
and glycol temperatures, and the amount of time the
freezer spent in the phases of the heat cycle when
the heat cycle completed, or was terminated.

Draws are counted during the AUTO mode of
operation only.
Screen “G” is HEAT CYCLE DATA. The information
from the previous heat treatment cycles can be
obtained through this screen. The most recent heat
treatment cycle data will be shown first; press the
plus key to scroll through the remaining heat cycle
displays. If a heat treatment cycle failure should
occur, a 2 character message will appear on the
second line of the screen. Press the SEL key once
to return to the OPERATOR MENU.

Model PH61

HOPPER
151.0
PHASE TIME: 1:20

23

BARREL
134.5

GLYCOL
178.0
1

Important: To the Operator

Screen “H” is the LOCKOUT HISTORY. This screen
displays a history of the last 40 hard locks, soft
locks, and brush clean dates. Page numbers are
indicated in the upper right hand corner. Page 1
always contains the most recent failure. Press the
PUMP key to cycle through the pages.
The second line of the screen displays the date and
time a failure occurs. The third line indicates the
reason for a failure, or will indicate a successful
brush cleaning has occurred. Some failures occur
for multiple reasons. When this occurs, a page will
be generated for each reason. Press the SEL key
once to return to the Operator Menu, or twice to
return to the Main Screen.

Screen “I” is the SERVICE MENU. This screen can
only be accessed by a service technician.
Screen “J” is the STANDBY MODE. To place the
freezer in the STANDBY mode, move the cursor
under the word “yes”. Press the SEL key to execute
the command. Pressing the SEL key again will
return you to the main screen. To exit the STANDBY
mode and place the unit in AUTO, press the AUTO
key once. Pressing the AUTO key again will place
the unit in the OFF mode.
STANDBY MODE
STANDBY
<- - - - - ->

LOCKOUT HISTORY
7/21/07
02:08
SOFTLOCK ABORT
+++

Important: To the Operator

YES

NO
--SEL

1
---

SEL

24

Model PH61

Section 6

Operating Procedures

Equipment Set Up

Freezing Cylinder Assembly

Evaluate the condition of lights and screen
messages (Hard Lock or Soft Lock, etc.) before
performing opening procedures. If all four LED's on
the front of the unit are lit, the unit is locked.
(See Figure 6.)

Make sure the power switch is in the
OFF position. Failure to follow this instruction may
result in severe personal injury from hazardous
moving parts.
With the parts tray available:
Step 1
Before installing the shake beater drive shaft,
lubricate the groove on the beater drive shaft. Slide
the beater drive shaft boot seal over the small end of
the beater drive shaft and engage into the groove on
the shaft. Heavily lubricate the inside portion of the
boot seal and also lubricate the flat end of the boot
seal that comes in contact with the rear shell
bearing.
Apply an even coat of lubricant to the shaft. DO
NOT lubricate the square end. (See Figure 7.)
Note: When lubricating parts, use an approved food
grade lubricant (example: Taylor Lube HP).

Figure 6
We begin our instructions at the point where we
enter the store in the morning and find the parts
disassembled and laid out to air dry from the
previous night's cleaning.
These opening procedures will show you how to
assemble these parts into the freezer, sanitize them,
and prime the freezer with fresh mix in preparation
to serve your first portion.
If you are disassembling the machine for the first
time or need information to get to the starting point
in our instructions, turn to the Closing Procedures on
page 45, and start there.

Model PH61

Figure 7

25

Operating Procedures

Note: To ensure that the mix does not leak out of
the back of the freezing cylinder, the middle section
of the boot seal should be convex or extend out from
the seal. If the middle section of the boot seal is
concave or extending into the middle of the seal,
turn the seal inside out. (See Figure 8.)

Step 4
If blades are in good condition, place each scraper
blade over the holding pins on the beater assembly.
(See Figure 10.)

Figure 10

Figure 8

Note: The holes in the scraper blade must fit over
the pins to prevent damage.

Step 2
Install the beater drive shaft through the rear shell
bearing in the freezing cylinder and engage the
square end firmly into the drive shaft coupling. Be
sure the drive shaft fits into the drive coupling
without binding. (See Figure 9.)

Step 5
Hold the blades on the beater assembly. Insert the
back of the beater assembly into the freezing
cylinder and connect the drive hole with the drive
shaft. (See Figure 11.)

Figure 9
Step 3
Check scraper blades for any nicks or signs of wear.
If any nicks are present, replace the blades.

Figure 11
Note: When properly seated, the beater will not
protrude beyond the front of the freezing cylinder.

Note: Scraper blades should be replaced every 6
months.

Operating Procedures

26

Model PH61

Step 6
Place the freezer door o-ring into the groove on the
back of the freezer door. DO NOT lubricate the
o-ring. Lubricate the outside diameter of the front
bearing. Slide the front bearing into the door hub.
(See Figure 12.)

Step 8
Assemble the draw valve spinner assembly. Inspect
draw valve o-rings for cuts or nicks. (Replace if cut
or nicked.) If draw valve o-rings are in good
condition, slide the 2 o-rings into the grooves of the
draw valve and lubricate. (See Figure 14.)

11272

Figure 14
Step 9
Lubricate the outer diameter of the spinner shaft
seal. Fill the cups on each end of the seal with
lubricant. Insert the spinner shaft seal into the
bottom of the draw valve as far as it will go. The
spinner shaft seal should fit into the seal groove
located inside the draw valve cavity.

Figure 12
Step 7
Position the freezer door on the 4 studs on the front
of the freezing cylinder. Install the handscrews.
Tighten equally in a criss-cross pattern to insure the
door is snug. Do not over-tighten. (See Figure 13.)

Important: Inspect to see that the spinner shaft
seal is correctly installed in the groove. A worn,
missing, or improperly installed spinner shaft seal
will cause product leakage out the top of the draw
valve. (See Figure 15)
11062

Figure 13

Model PH61

Figure 15

27

Operating Procedures

Step 10
Lubricate the smaller end of the driven spinner.
(See Figure 16.)

Figure 18
Step 13
Insert the draw valve spinner assembly from the
bottom until the slot in the draw valve which accepts
the draw handle comes into view. (See Figure 19.)

Figure 16
Step 11
Squeezing the split end together, insert the driven
spinner through the metal opening of the draw valve
until it snaps into place. (See Figure 17.)

Figure 19
Step 14
Install and lubricate the pivot pin o-ring.
(See Figure 20.)

Figure 17
Step 12
Lubricate the inside of the freezer door spout, top
and bottom. (See Figure 18.)

Operating Procedures

Figure 20

28

Model PH61

Step 15
With the stopping tab of the draw handle facing
down, slide the fork of the draw handle into the slot
of the draw valve. Secure the draw handle with the
pivot pin. (See Figure 21.)

Step 17
Insert the spinner blade shaft from the bottom, into
the center of the driven spinner, and up through the
draw valve cavity until the shaft appears at the top of
the draw valve. The spinner blade must be aligned
and engaged to the driven spinner at the bottom.
This allows the spinner shaft to raise high enough to
be engaged into the spinner coupling at the top.
(See Figure 23.)

Figure 21
Figure 23
Step 16
Lubricate the shaft of the spinner blade up to the
groove. (See Figure 22.)

Step 18
Raise the locking collar of the spinner coupling and
insert the spinner shaft into the cavity of the coupling
until the locking collar can drop into the locked
position. (See Figure 24.)

Figure 22

Model PH61

Figure 24

29

Operating Procedures

Step 19
Snap the restrictor cap over the end of the door
spout. (See Figure 25.)

Mix Hopper Assembly

With the parts trays available:
Step 1
Inspect the rubber pump parts. O-rings and gasket
must be in 100% good condition for the pump and
entire machine to operate properly. The o-rings and
gasket cannot properly serve their intended function
if nicks, cuts, or holes in the material are present.
Replace any defective parts immediately and
discard the old.

Figure 25
Step 20
Slide the long drip pan into the hole in the front
panel.

Step 2
Assemble the piston. Slide the red o-ring into the
groove of the piston. DO NOT lubricate the o-ring.
(See Figure 27.)

Step 21
Slide the short drip pan into the hole in the rear
panel.
Step 22
Install the front drip tray and splash shield under the
door spout. (See Figure 26.)

Figure 26

Operating Procedures

Figure 27

30

Model PH61

Step 5
Assemble the valve cap. Slide the red o-ring into the
groove of the valve cap. DO NOT lubricate the
o-ring. (See Figure 30.)

Step 3
Apply a thin layer of lubricant to the inside of the
pump cylinder at the retaining pin hole end.
(See Figure 28.)

15109

15130

R

LU BE

Figure 28

Figure 30

Step 4
Insert the piston into the retaining pin hole end of the
pump cylinder. (See Figure 29.)

Step 6
Slide the pump valve gasket into the holes on the
cap. DO NOT lubricate the gasket. (See Figure 31.)

15118

15110

Figure 29

Model PH61

Figure 31

31

Operating Procedures

Step 7
Insert the valve cap into the hole in the mix inlet
adapter. (See Figure 32.)

Step 9
Secure the pump parts in position by sliding the
retaining pin through the cross holes located at one
end of the pump cylinder. (See Figure 34.)

Figure 32

Figure 34

Step 8
Insert the mix inlet assembly into the pump cylinder.
(See Figure 33.)

Note: The head of the retaining pin should located
at the top of the pump when installed.
Step 10
Assemble the feed tube assembly. Slide the check
ring into the groove of the feed tube.
(See Figure 35.)
15120

Figure 33
Note: The adapter must be positioned into the
notch located at the end of the pump cylinder.

Operating Procedures

Figure 35

32

Model PH61

Step 11
Install one red o-ring on each end of the mix feed
tube, and thoroughly lubricate. (See Figure 36.)

Step 13
Slide the large black o-ring and the two smaller
black o-rings into the grooves on the drive shaft.
Thoroughly lubricate the o-rings and shaft. DO NOT
lubricate the hex end of the shaft. (See Figure 38.)

15121

Figure 38

Figure 36

Step 14
Install the hex end of the drive shaft into the drive
hub at the rear wall of the mix hopper.
(See Figure 39.)

Step 12
Lay the pump assembly, pump clip, feed tube, cotter
pin and agitator in the bottom of the mix hopper for
sanitizing. (See Figure 37.)

Figure 39
Note: For ease in installing the pump, position the
ball crank of the drive shaft in the 3 o'clock position.

Figure 37

Model PH61

33

Operating Procedures

Step 6
Note: Install the pump end of the mix feed tube
and secure with the cotter pin. Failure to follow
this instruction could result in sanitizer spraying on
the operator.

Sanitizing
Step 1
Prepare a pail of approved 100 PPM sanitizing
solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R
or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM
WATER AND FOLLOW THE MANUFACTURER'S
SPECIFICATIONS.

Step 7
Pour the sanitizing solution into the mix hopper. The
sanitizing solution should be within 1” (25 mm) of the
top of the hopper.

Step 2
Pour the sanitizing solution over all parts in the
bottom of the mix hopper and allow it to flow into the
freezing cylinder.

Step 8
Using the white hopper brush, scrub the exposed
sides of the hopper.

Note: You have just sanitized the mix hopper
and parts; therefore, be sure your hands are
clean and sanitized before going on in these
instructions.

Step 9
Place the power switch to the ON position.

Step 3
Using the white hopper brush, clean the mix level
sensing probes, the mix hopper, mix inlet hole, the
outside of the agitator drive shaft housing, the
agitator, the air/mix pump, pump clip, mix feed tube
and cotter pin.

Step 10
Press the WASH key. This will cause the sanitizing
solution in the freezing cylinder to come in contact
with all areas of the freezing cylinder. Allow the
sanitizing solution to agitate for five minutes.
(See Figure 41.)

Step 4
Prepare another pail of approved 100 PPM
sanitizing solution (examples: 2-1/2 gal. [9.5 liters] of
Kay-5R or 2 gal. [7.6 liters] of Stera-SheenR).
USE WARM WATER AND FOLLOW THE
MANUFACTURER'S SPECIFICATIONS.
Step 5
Install the air/mix pump assembly at the rear of the
mix hopper. To position the pump on the drive hub,
align the drive slot in the piston with the drive crank
of the drive shaft. Secure the pump in place by
slipping the pump clip over the collar of the pump,
making sure the clip fits into the grooves in the
collar. (See Figure 40.)
Figure 41
Step 11
With a pail beneath the door spout, open and close
the draw valve six times.
Step 12
Press the PUMP key to sanitize the inside of the
air/mix pump.
Step 13
Open the draw valve and draw off all the remaining
sanitizing solution.

Figure 40
080910

Operating Procedures

34

Model PH61

Step 14
Press the WASH and PUMP keys to stop the WASH
and PUMP modes. Close the draw valve.
(See Figure 42.)

Step 17
Return to the freezer with a small amount of
sanitizing solution. With a pail below the door spout,
dip the door spout brush into the sanitizing solution
and brush clean the syrup ports in the freezer door,
door spout, bottom of the driven spinner and spinner
blade, and syrup line fittings.
To assure sanitary conditions are maintained, brush
clean each item for a total of 60 seconds, repeatedly
dipping the brush in sanitizing solution.
Step 18
With the syrup port brush, brush each syrup port
hole 10 to 15 times. Dip the brush in sanitizing
solution before brushing each port.
Step 19
Fill the squeeze bottle with sanitizing solution. With a
pail beneath the door, insert the tube end of the
squeeze bottle into the syrup port, and squeeze the
bottle firmly. This action will force solution out of the
adjacent port and down around the spinner.

Figure 42
Note: Be sure your hands are clean and
sanitized before going on in these instructions.
Step 15
Place the agitator on the agitator drive shaft
housing. (See Figure 43.)

This procedure should be performed for at least 10
seconds per port.
Step 20
Install the syrup valves and the restrictor cap.

Priming

Note: Evaluate the condition of LED's (lights) and
screen messages before performing priming
procedures. If all 4 LED's are flashing, the unit is
locked.

Figure 43
Note: If the agitator paddle should stop turning
during normal operation, with sanitized hands,
remove the agitator from the agitator drive shaft
housing and brush clean with sanitizing solution.
Install the agitator back onto the agitator drive shaft
housing.

Step 1
With a mix pail beneath the door spout, open the
draw valve. Pour 2-1/2 gallons (9.5 liters) of FRESH
mix into the mix hopper and allow it to flow into the
freezing cylinder. This will force out any remaining
sanitizing solution. When only mix is flowing from the
door spout, close the draw valve.

Step 16
Remove the restrictor cap.

Model PH61

35

Operating Procedures

Step 4
Press the AUTO key. (See Figure 46.)

Step 2
When mix stops bubbling down into the freezing
cylinder, remove the cotter pin from the outlet fitting
of the mix pump. Remove the mix feed tube. Insert
the outlet end of the mix feed tube into the mix inlet
hole in the mix hopper. Place the inlet end of the mix
feed tube into the outlet fitting of the mix pump.
Secure with the cotter pin. (See Figure 44.)

Figure 46
Step 5
Fill the hopper with fresh mix and place the mix
hopper cover in position.
Use only FRESH mix when priming the freezer.
IMPORTANT: When drawing product, allow the
draw handle to close automatically. Manually
closing the draw handle will damage the syrup
valve and cause serious syrup flavor carryover.

Figure 44
Step 3
Install the shake cup holder. (See Figure 45.)

Daily Closing Procedures
This procedure must be done at the close of
business.
The function of the Heat Treatment Cycle is to destroy
bacteria by raising the temperature of the mix in the
freezing cylinder and the hopper to a specified
temperature for a specified period of time, and then
bringing the temperature back down low enough to
retard spoilage.
The Heat Treatment Cycle will start at the time
designated in the Auto Heat Time.
IMPORTANT: The level of mix in the hoppers
must be high enough to cover the agitator
paddles.
Note: If the CLEAN MANUALLY light is flashing, do
not add mix. The machine must be disassembled
and brush cleaned within 24 hours.

Figure 45

Operating Procedures

36

Model PH61

The freezer must be in the AUTO or STANDBY
mode before the HEAT cycle may be started.
(See Figure 47.)

MODE:
MIX:
HOPPER
BRUSH CLEAN ON:

Step 8
Prepare a small amount of an approved 100 PPM
sanitizing solution (example Kay-5® or SteraSheen®). USE WARM WATER AND FOLLOW THE
MANUFACTURER'S SPECIFICATIONS.

AUTO
OK
40.0F
MM/DD

Step 9
Sanitize the syrup hole plugs, spout cap, spout cap
o-ring, rear drip pan, agitator, and hopper cover.
Step 10
Install the agitator back onto the agitator drive shaft
housing. Replace the hopper cover. (See Figure 48.)

Figure 47

12156

Step 1
Remove the hopper cover, shake cup holder, front
drip tray, splash shield, and all three drip pans (two
from the rear panel and one from the front panel).
Make sure your hands are clean and sanitized
before performing these next steps.
Note: Pressing the CAL key will stop agitator
movement for 10 seconds. The agitator will
automatically restart after 10 seconds.
Step 2
Remove the agitator from the mix hopper and the
restrictor cap from the freezer door spout.

Figure 48
Important: If you do not install the agitator correctly,
the machine will fail the heat cycle and will lock out
in the morning.

Step 3
Take the agitator, hopper cover, shake cup holder,
drip pans, front drip tray, splash shield and restrictor
cap to the sink for further cleaning and sanitizing.
Take the syrup hole plugs, spout cap, and spout cap
o-ring to the sink for further cleaning and sanitizing.

Step 11
Remove the syrup lines from the freezer door.
Step 12
Return to the freezer with a small amount of
cleaning solution. With a pail below the door spout,
dip the door spout brush into the cleaning solution
and brush clean the syrup ports in the freezer door,
door spout and bottom of the driven spinner, spinner
blade, and syrup line fittings. (See Figure 49.)

Step 4
Rinse these parts in cool, clean water.
Step 5
Prepare a small amount of an approved 100 PPM
cleaning solution (example Kay-5® or
Stera-Sheen®). USE WARM WATER AND
FOLLOW THE MANUFACTURER'S
SPECIFICATIONS.
Step 6
Brush clean the parts.
Step 7
Place the restrictor cap, front drip tray, shake cup
holder and splash shield on a clean, dry surface to
air-dry overnight or until the heating cycle is
complete.

Model PH61

Figure 49

37

Operating Procedures

Step 15
Place the spout cap o-ring in the spout cap. Fill the
spout cap with sanitizing solution. While holding the
draw valve closed, install the spout cap over the end
of the door spout. This will cause sanitizing solution
to back flow through the syrup ports.
(See Figure 52.)

Note: To assure sanitary conditions are maintained,
brush each item for a total of 60 seconds, repeatedly
dipping the brush in cleaning solution.
Step 13
With the syrup port brush, brush each syrup port
hole 10 to 15 times. Dip the brush in the cleaning
solution before brushing each port. (See Figure 50.)

Figure 50

Figure 52

Step 14
Fill the squeeze bottle with cleaning solution. With a
pail beneath the door, insert the tube end of the
squeeze bottle into each syrup port and squeeze the
bottle firmly. This action will force solution out of the
adjacent port and down around the spinner. This
procedure should be performed for at least 10
seconds per port. (See Figure 51.)

Step 16
Install the syrup hole plugs in the syrup ports in the
freezer door. (See Figure 53.)

Figure 53
Step 17
Remove, clean and reinstall the long drip pan
through the front panel.

Figure 51

Operating Procedures

38

Model PH61

Step 18
Install the short drip pan in the rear panel.

Daily Opening Procedures
Evaluate the condition of LED's (lights) and screen
messages (Hard Lock or Soft Lock, etc.) before
performing opening procedures. As indicated in the
illustration below, 4 flashing LED's, indicate a
“locked” condition. (See Figure 54.)

Step 19
Use a clean, sanitized towel and wipe down the
freezer door and area around the bottom of the
freezer door.
The heat cycle will start when the clock on the
machine reaches the AUTO HEAT TIME set in the
Operator Menu (see page 21).
There are 3 phases of the heat cycle: Heating,
Holding and Cooling. Each phase has a time limit. If
any one of the three phases fail to reach the proper
temperatures within the time limit, the cycle will
automatically abort and return to the STANDBY
mode. The LCD will display the message: HEAT
TREAT CYCLE FAILURE - FREEZER LOCKED PRESS SEL KEY. The product may not be safe to
serve. The freezer will be locked out (softlock) of the
AUTO mode. The operator will be given the option
of pressing the AUTO key which will begin a new
heat cycle, or pressing the WASH key which will
place the freezer into the OFF mode to allow a
brush clean of the machine.

Figure 54

Set-Up - Complete The Following
Make sure your hands are clean and sanitized
before performing these next steps.
Step 1
When the heating cycle is complete, the normal
display will appear, showing the machine in the
STANDBY mode.

Note: Once the heating cycle has started, it cannot
be interrupted. The heating cycle will take a
maximum of 4 hours to complete with a full hopper.

Step 2
Prepare a small amount of an approved 100 PPM
sanitizing solution (example Kay-5® or
Stera-Sheen®). USE WARM WATER AND
FOLLOW THE MANUFACTURER'S
SPECIFICATIONS.

DO NOT attempt to draw product or
disassemble the unit during the HEAT cycle. The
product is hot and under extreme pressure.

Step 3
Remove the syrup hole plugs and spout cap with
o-ring from the freezer door. Sanitize the restrictor
cap, syrup hole plugs, spout cap and o-ring, shake
cup holder, front drip tray and splash shield, in this
solution.

When the heating cycle is complete, the control will
return to the STANDBY mode.

Model PH61

39

Operating Procedures

Step 6
Fill the squeeze bottle with sanitizing solution. With a
pail beneath the door, insert the tube end of the
squeeze bottle into the syrup port, and squeeze the
bottle firmly. This action will force solution out of the
adjacent port and down around the spinner. This
procedure should be performed for at least 10
seconds per port. (See Figure 57.)

Step 4
Return to the freezer with a small amount of
sanitizing solution. With a pail below the door spout,
dip the door spout brush into the sanitizing solution
and brush clean the syrup ports in the freezer door,
door spout, bottom of the driven spinner and spinner
blade, and syrup line fittings. (See Figure 55.)

Figure 55

Figure 57

Note: To assure sanitary conditions are maintained,
brush clean each item for a total of 60 seconds,
repeatedly dipping the brush in sanitizing solution.

Step 7
Install the restrictor cap on the freezer door spout.
(See Figure 58.)

Step 5
With the syrup port brush, brush each syrup port
hole 10 to 15 times. Dip the brush in sanitizing
solution before brushing each port. (See Figure 56.)

Figure 58
Step 8
Using a clean, sanitized towel, wipe down the
freezer door and area around the bottom of the
freezer door.

Figure 56

Operating Procedures

40

Model PH61

Step 9
Install the shake cup holder, the front drip tray, and
the splash shield.

The syrup tanks are located in the lower front syrup
compartment. The syrup lines are color spiral
wrapped. Be sure to match the color wrapped syrup
line to the correct syrup flavor. (See Figure 60.)

Step 10
When ready to resume normal operation, press the
AUTO key. (See Figure 59.)

Figure 60
Note: Vanilla and strawberry syrup lines use
restrictors at the syrup tank quick disconnect
connection to maintain proper calibration. If thin
viscosity syrups are used in the special tank, it will
be necessary to install a restrictor in the syrup line
connection.
Figure 59

Unscrew the quick disconnect from the elbow
portion of the syrup line. Make sure the o-ring rests
on the end of the quick disconnect fitting. Place the
restrictor on top of the o-ring and screw the quick
disconnect back onto the syrup line.

Note: This procedure should be done 3-4 hours
before the first shake is served, to build up ice crystals.

Step 1
Filling the syrup tanks: Pull back on the collar of
the quick disconnect fitting for the air line. Allow the
air pressure to escape from the syrup tank. (See
Figure 61.)

Syrup System

Two main objectives in your opening procedures
must be to: (1) fill the syrup tanks, and (2) calibrate
the syrup flow. This must be checked daily to insure
the high quality shake you desire.
Discard syrup weekly and flush syrup lines at least
once a week. This will prevent syrup clogging the
lines and will break the bacteria chain. See page 49
to sanitize the syrup system.

Model PH61

Figure 61

41

Operating Procedures

Disconnect the syrup line after you have
disconnected the air line. (See Figure 62.)

To determine the rate of syrup flow, you will need a
syrup sampler and a calibration cup indicating fluid
ounces. The proper rate of syrup flow is 1 fl. oz. (30
ml.) of syrup in 5 seconds. Once this rate is set, the
correct amount of syrup will be blended with the
shake base regardless of the size of shake served.
(See Figure 64.)

Figure 62
Remove the syrup tank from the compartment.
Remove the syrup tank lid by lifting up on the locking
lever. Fill the syrup tank with syrup to the indicating
mark on the label. DO NOT overfill the tanks. (See
Figure 63.)

Figure 64
Install the syrup sampler to the fitting on one of the
syrup lines. (See Figure 65.)

Figure 63
Replace the tank lid, match and connect the spiral
wrapped syrup line to the syrup tank. Connect the
air line to the syrup tank.
Repeat this procedure for all syrup tanks.
Step 2
Calibrating the syrup flow must be done on a daily
basis. It is vital that the correct amount of syrup be
incorporated into the mix to obtain a quality shake.
The cause of too thin shakes is often too much
syrup. The cause of too thick shakes is often too
little syrup.

Operating Procedures

Figure 65

42

Model PH61

Hold the small portion of the calibrating cup under
the syrup line with the syrup sampler. Press the CAL
key. Press the AUTO key to check the rate of syrup
flow. After 5 seconds the flow of syrup will
automatically stop. If the amount of syrup received is
1 fl. oz. (30 ml.), the syrup is properly calibrated.
(See Figure 69.)

Push the corresponding flavor button for that syrup
flavor. (See Figure 66.)

Figure 66
Hold an empty courtesy cup beneath the exit point
of the syrup line. Press the CAL key (calibrate). A
message will appear on the LCD. (See Figure 67.)
Figure 69
AUTO
WASH
CAL

SYRUP SYSTEM PRESS
--START CAL
--CONTINUOUS
--STOP

Step 3
Adjusting the syrup pressure: If the amount of
syrup is less than 1 fl. oz. (30 ml.) the syrup
pressure must be increased. If the amount of syrup
is more than 1 fl. oz. (30 ml.) the pressure must be
decreased.

Figure 67
Press the WASH key. This will bleed any air pockets
from the syrup line.

Inside the syrup compartment is a regulator manifold
assembly with individual pressure regulators to
control the amount of pressure to each tank and
syrup line. (See Figure 70.)

When a STEADY stream of syrup is flowing into the
cup, press the CAL key to stop the syrup flow.
Discard the syrup in the cup. (See Figure 68.)

Figure 68

Model PH61

Figure 70

43

Operating Procedures

If less than 1 fl. oz. (30 ml.) is received, the pressure
must be increased. Loosen the lock nut. Using a flat
blade screwdriver, turn the adjusting screw
CLOCKWISE.

Attach the syrup lines to the freezer door. Insert the
syrup line fitting into the syrup port in the freezer
door. The flat side of the syrup line fitting must be
aligned with the pin in the syrup port. Rotate the
syrup line fitting upward to lock in place. (See
Figure 72.)

Recheck the syrup calibration. Tighten the lock nut
after the correct calibration is achieved.
If more than 1 fl. oz. (30 ml.) is received, the
pressure must be decreased. Loosen the lock nut
and turn the adjusting screw
COUNTERCLOCKWISE to zero. Remove the air
line to the syrup tank to allow the pressure in the
tank to escape. Reconnect the air line. Adjust the
regulator to the new pressure setting and recheck
the syrup calibration. Tighten the lock nut.
Repeat the calibration procedures for each
additional syrup line.
Step 4
Remove the syrup sampler. Lightly lubricate the
o-ring on each syrup line fitting. (See Figure 71.)

Figure 72
Note: Whenever a particular syrup line is not used,
the syrup hole plug found in the spare parts kit must
be installed. Place the syrup hole plug o-ring into the
groove of the syrup hole plug and lubricate. Align the
flat portion of the syrup hole plug with the locking pin
in the open syrup port of the freezer door. Insert the
syrup hole plug and turn slightly to lock in place.
Step 5
Clean the calibration cup and syrup sampler.
Figure 71

Operating Procedures

This Procedure Must be Performed Weekly!

44

Model PH61

Step 4
With a pail under the door spout, press the WASH
and PUMP keys. Open the draw valve and start to
drain the product from the freezing cylinder and mix
hopper. (See Figure 74.)

Closing Procedures
THIS PROCEDURE MUST BE COMPLETED
EVERY 14 DAYS.
FOLLOW YOUR LOCAL HEALTH CODES.
To disassemble the PH61, the following items will be
needed:

S
S
S
S
S
S

Two cleaning and sanitizing pails
Necessary brushes (provided with freezer)
Cleaning solution
Sanitizing solution
Clean, sanitized towels
Parts trays

Figure 74

Draining Product From the
Freezing Cylinder

Step 5
When the flow of product stops, press the WASH
and PUMP keys, cancelling the WASH and PUMP
modes, and close the draw valve. Discard this
product. (See Figure 75.)

Step 1
Cancel automatic operation by pressing the AUTO
key. (See Figure 73.)

Figure 75
Figure 73
Step 2
Remove the shake cup holder. Set it aside for
cleaning later with all parts.

Step 6
Remove the cotter pin, mix feed tube, pump clip and
the assembled air/mix pump. Place the parts into the
parts tray.

Step 3
Remove the hopper cover and agitator. Take these
parts to the sink to wash, rinse and sanitize.

Step 7
Remove the syrup lines from the freezer door by
rotating the syrup line fittings and pulling out.

Model PH61

45

Operating Procedures

Rinsing

Cleaning and Sanitizing

Step 1
Pour two gallons (7.6 liters) of cool, clean water into
the mix hopper. With the white hopper brush, scrub
the mix hopper, mix level sensing probes and the
outside of the agitator drive shaft housing. Using the
double ended brush, brush clean the mix inlet hole.
(See Figure 76.)

Step 1
Prepare a pail of approved 100 PPM cleaning
solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R
or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM
WATER AND FOLLOW THE MANUFACTURER'S
SPECIFICATIONS.
Step 2
Pour the cleaning solution into the hopper and allow
it to flow into the freezing cylinder.
Step 3
Using the white hopper brush, clean the mix hopper,
mix level sensing probes and the outside of the
agitator drive shaft housing. Using the double ended
brush, clean the mix inlet hole.
Note: Do not brush clean the mix inlet hole while
the machine is in the WASH mode.

Figure 76
Note: Do not brush clean the mix inlet hole while
the machine is in the WASH mode.

Step 4
Press the WASH key. This will cause the cleaning
solution in the freezing cylinder to come in contact
with all areas of the freezing cylinder.

Step 2
With a mix pail beneath the door spout, press the
WASH key. (See Figure 77.)

Step 5
Place an empty pail beneath the door spout.
Step 6
Open the draw valve on the freezer door and draw
off all the solution.
Step 7
Once the cleaning solution stops flowing from the
door spout, close the draw valve and press the
WASH key, cancelling the wash mode.
Step 8
Prepare a pail of approved 100 PPM sanitizing
solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R
or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM
WATER AND FOLLOW THE MANUFACTURER'S
SPECIFICATIONS.

Figure 77
Step 3
Open the draw valve on the freezer door. Drain all
the rinse water from the door spout, close the draw
valve, and press the WASH key, cancelling the
wash cycle.
Step 4
Repeat this procedure using clean, warm water, until
the water being discharged is clear.

Step 9
Repeat steps 2 through 7 with the sanitizing
solution.

080910

Operating Procedures

46

Model PH61

The following screen is displayed if the machine is
not in a brush clean state. (See Figure 79.) If any of
the requirements for a brush clean have not been
met, the time displayed will remain at 5:00 minutes.

Disassembly

Note: Failure to remove the parts, brush clean, and
re-lubricate the parts, will result in damage to the
machine. These parts must be removed every 14
days or the machine will lock out and will not
operate.

OUT
68.5
69.5

POWER SWITCH OFF
TIME: 4:40
HOPPER
BARREL

OUT
62.1
67.7

Figure 79

Be sure the power switch is in the OFF
position. Failure to follow this instruction may result
in severe personal injury from hazardous moving
parts. (See Figure 78.)

When all the requirements for a brush cleaning are
met, and the five minutes expire, the screen will
change to the second screen, which is the standard
power switch OFF screen. (See Figure 80.)

POWER SWITCH OFF
-=-=-=-=-=UNIT CLEANED

Figure 80
When the power switch is set in the ON position, the
system mode of operation screen is displayed. In
this example, the machine is ON, but no mode of
operation has been selected. The second line of the
display indicates whether there is a sufficient supply
of mix in the hopper or if there is a LOW or OUT mix
condition. The third line of the display shows the
temperature of the mix hopper. After pressing the
AUTO key, the last line of the display shows the
month and date (MM = month, DD = day) that the
machine needs to be disassembled and brush
cleaned. (See Figure 81.)

Figure 78
In order for the control to recognize that the unit has
been brush cleaned, the following criteria must be
met.

S

All freezing cylinder and hopper
temperatures must be above 60_F (16_C).

S

The mix out and mix low probes must not be
satisfied.

S

The power switch must remain in the OFF
position for at least 5 minutes.

STANDBY
OUT
40.0F
BRUSH CLEAN ON:

WSH-PMP
LOW
40.0F

Figure 81
Note: The Manual Clean LED will begin flashing 24
hours prior to a 14 day lock-out. The four mode
LED's will return to their normal function when the
unit is unlocked.

Note: These criteria must be met
simultaneously. These criteria will be met when the
unit is properly brush cleaned.

Model PH61

:MODE:
:MIX:
HOPPER
10/31

47

Operating Procedures

With the parts tray available, remove the following
parts and place in the parts tray:

Note: If the drip pans are filled with an excessive
amount of mix, it is an indication that the drive shaft
seal(s), or o-ring(s) should be replaced or properly
lubricated.

Step 1
Remove the syrup lines from the syrup ports, and
remove the restrictor cap from the bottom of the
door spout.
Step 2
Remove the spinner blade from the bottom of the
door spout by lifting up the locking collar on the
spinner coupling and pulling down the blade.

Brush Cleaning

Step 3
Remove the handscrews, freezer door, beater
assembly with drive shaft seal and scraper blades
from the freezing cylinder.

Step 1
Prepare a sink with an approved 100 PPM cleaning
solution (examples: Kay-5® or Stera-Sheen®).
USE WARM WATER AND FOLLOW THE
MANUFACTURER'S SPECIFICATIONS.

Step 4
Remove the drive shaft seal from the drive shaft of
the beater assembly.

Make sure all brushes provided with the freezer are
available for brush cleaning.

Step 5
Remove the freezer door o-ring, front bearing, pivot
pin, draw handle and draw valve spinner assembly.
Remove o-ring from pivot pin.

Step 2
Thoroughly brush clean all disassembled parts and
parts trays in the cleaning solution, making sure all
lubricant and mix film is removed. Be sure to brush
all surfaces and holes, especially holes in the pump
valve body and the small syrup holes in the freezer
door.

Step 6
Disassemble the draw valve spinner assembly.
Remove the driven spinner by grasping the draw
valve and pulling the driven spinner out. Remove the
spinner shaft seal.

Step 3
Rinse all parts with clean, warm water, one tray at a
time, including the tray.

Step 7
Remove the two o-rings from the draw valve.

Step 4
Return to the freezer with a small amount of
cleaning solution. Using the black brush, clean the
rear shell bearing at the back of the freezing
cylinder. (See Figure 82.)

Note: To remove o-rings, use a clean, sanitized
towel to grasp the o-ring. Apply pressure in an
upward direction until the o-ring pops out of its
groove. With the other hand, push the top of the
o-ring forward and it will roll out of the groove and
can easily be removed. If there is more than one
o-ring to be removed, always remove the rear o-ring
first. This will allow the o-ring to slide over the
forward o-rings without falling into the open grooves.
Step 8
From the pump cylinder, remove the retaining pin,
valve cap, piston, and the feed tube. Remove all
o-rings and the check ring.
Step 9
Remove the pump drive shaft from the drive hub in
the rear wall of the mix hopper.
Step 10
Remove the two small o-rings and one large o-ring
from the drive shaft.

Operating Procedures

Figure 82

48

Model PH61

Step 5
Using the black brush, clean the drive hub opening
in the rear wall of the mix hopper. (See Figure 83.)

Sanitizing the Syrup Systems
Two main objectives in your closing procedures
must be to:
1.

Discard all syrup at least once a week.

2.

Flush the syrup lines at least twice a week.

This must be done on a regular basis
a.

to keep a build-up of old syrup from
clogging the lines, and

b.

to break the bacteria chain which develops
in the tanks and lines.

Remember: Calibrating the syrup flow must be
done once every morning, especially after flushing
the syrup lines.
Step 1
Sanitizing the syrup tanks. Pull back on the collar
of the quick disconnect fitting of the air line. Allow
the air pressure to dissipate from the syrup tank.
Disconnect the syrup line.

Figure 83

Remove the syrup tank from its compartment.
Remove the syrup tank lid by lifting up on the locking
lever, and discard the remaining syrup.

Step 6
Using the double end brush, brush clean the syrup
line fittings.

Rinse the syrup tank with clean, warm water.
Prepare 1/2 gallon (1.9 liters) of the recommended
sanitizing solution with warm water in the syrup
tank. Brush clean the inside and outside of the tank.
Remove the syrup line fitting. Remove the dip tube
and o-ring from the syrup tank.

Step 7
Prepare a sink with an approved 100 PPM sanitizing
solution (examples: Kay-5® or Stera-Sheen®).
USE WARM WATER AND FOLLOW THE
MANUFACTURER'S SPECIFICATIONS.

Thoroughly brush clean the dip tube, syrup line
fitting, and o-ring using the sanitizing solution.
Reassemble the dip tube, o-ring, and syrup line
fitting.

Step 8
Repeat step 3 with the sanitizing solution.

Pour off all the sanitizing solution and place the tank
in an upside-down position on a clean, dry surface to
air dry.

Step 9
Sanitize all parts in the sanitizing solution for a
minimum of 1 minute.

Repeat this procedure for all the syrup tanks.

Step 10
Place disassembled parts on clean and sanitized
parts trays.

Step 2
Sanitizing the syrup lines. Prepare one gallon (3.8
liters) of the recommended sanitizing solution with
warm water in the spare syrup tank. Replace and
lock the tank lid in position. Place this tank in the
syrup compartment.

Step 11
Wipe all exterior surfaces of the freezer with a clean,
sanitized towel.

Connect one of the air lines and the corresponding
syrup line to the syrup tank filled with sanitizing
solution.

Model PH61

49

Operating Procedures

Place the power switch in the “ON” position. This will
activate the air compressor to supply pressure to the
syrup system.

Press the WASH key. Flush the syrup line until the
solution runs clear. Press the CAL key to stop the
flow of sanitizing solution.
Note: This procedure will thoroughly clean the
syrup lines and prevent bacteria build-up.

Install the syrup sampler to the fitting of the syrup
line.

Turn the syrup tank with the sanitizing solution
upside-down. Press the CAL key. Press the WASH
key to clear the syrup line of any remaining sanitizer.
When the sanitizer has been flushed from the syrup
lines, press the CAL key to complete this step.

Press the corresponding flavor button for the syrup
line being sanitized.
Place an empty pail beneath the exit point of the
syrup line. Press the CAL key. A message will
appear on the LCD.

Operating Procedures

Repeat this procedure for all syrup lines.
Place the power switch to the OFF position.

50

Model PH61

Section 7

Important: Operator Checklist
j 8. Temperature of mix in mix hopper and walk-in
cooler should be below 40_F. (4.4_C.).

During Cleaning and Sanitizing

j 9. Discard remaining mix from freezer during
“Closing Procedures”.

ALWAYS FOLLOW LOCAL HEALTH CODES.

Regular Maintenance Checks:

Cleaning and sanitizing schedules are governed by
your State or local regulatory agencies and must be
followed accordingly. The following check points
should be stressed during the cleaning and
sanitizing operations.

j 1. Rotate scraper blades to allow both sides of
the knife edge to wear evenly. This will
contribute to self-sharpening and help
maintain fast, efficient freezing.
j 2. Replace scraper blades that are bent,
damaged, or worn down.

CLEANING AND SANITIZING MUST BE
PERFORMED EVERY 14 DAYS.

Troubleshooting Bacterial Count:

j 3. Before installing beater, be certain that
scraper blades are properly attached over the
beater pins.

j 1. Thoroughly clean and sanitize machine
regularly, including complete disassembly and
brush cleaning.

j 4. Dispose of o-rings and seals if they are worn,
torn, or fit too loosely, and replace with new
ones.

j 2. Use all brushes supplied for thorough
cleaning. The brushes are specially designed
to reach all mix passageways.

j 5. Check rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan) and
be certain it is properly cleaned.

j 3. Use the white bristle brush to clean the mix
inlet hole which extends from the mix hopper
down to the rear of the freezing cylinder.

j 6. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female drive socket
free of lubricant and mix deposits.

j 4. Use the black bristle brush to thoroughly
clean the rear shell bearing located at the rear
of the freezing cylinder and the drive hub
opening in the rear wall of the mix hopper. Be
sure to have a generous amount of cleaning
solution on the brush.

j 7. Follow all lubricating procedures as outlined in
“Assembly”.
j 8. On air cooled units, check the condenser for
accumulation of dirt and lint. Dirty condensers
will reduce the efficiency and capacity of the
machine. Condensers and filters should be
cleaned monthly. Remove the rear panel to
gain access to the condenser. Use a soft
brush to clean between the fins of the
condenser. Never use screwdrivers or other
metal probes to clean between the fins.

j 5. Properly prepare the cleaning and sanitizing
solutions. Read and follow label directions
carefully. Too strong of a solution may
damage the parts and too weak of a solution
will not do an adequate job of cleaning or
sanitizing.

j 9. On water cooled units, check the water lines
for kinks or leaks. Kinks can occur when the
machine is moved back and forth for cleaning
or maintenance purposes. Deteriorated or
cracked water lines should be replaced only
by an authorized Taylor mechanic.

j 6. Empty all syrup from the tanks and discard at
least once a week.
j 7. Thoroughly clean and sanitize the syrup lines
at least once a week.

070823

Model PH61

51

Important: Operator Checklist

Winter Storage
If the place of business is to be closed during the
winter months, it is important to protect the freezer
by following certain precautions, particularly if the
building is to be left unheated and subject to freezing
conditions.

Your local Taylor Distributor can perform this service
for you.
Wrap detachable parts of the freezer such as beater
assembly and freezer door, and place in a protected,
dry place. Rubber trim parts and gaskets can be
protected by wrapping with moisture-proof paper. All
parts should be thoroughly cleaned of dried mix or
lubrication accumulations which attract mice and
other vermin.

Disconnect the freezer from the main power source
to prevent possible electrical damage.
On water cooled freezers, disconnect the water
supply. Use air pressure to blow out any water
remaining in the condensers. This is extremely
important. Failure to follow this procedure may
cause severe and costly damage to the refrigeration
system.

080910

Important: Operator Checklist

52

Model PH61

Section 8
Problem

Troubleshooting Guide
Probable Cause

Corrective Action

All four LED's are
flashing.

The freezer is locked.

Soft lock message
appears on LCD.

More than 24 hours since The freezer must go through a HEAT cycle every 24
the last HEAT cycle.
hours. The freezer must now be disassembled and
brush cleaned or placed in a heat cycle.

Hard lock message
appears on the LCD.

No product is being
dispensed.

Model PH61

See soft lock and hard lock information.

The power switch is in
the OFF position.

The power switch must be in the ON position. The
freezer must now be disassembled and brush cleaned or
placed in a heat cycle.

The freezer is not in the
AUTO mode.

The freezer must be in the AUTO mode. Freezer must
now be disassembled and brush cleaned or placed in a
heat cycle.

Mix out condition.

The level of mix in the mix hopper must be above the
mix low probe. The freezer must now be disassembled
and brush cleaned or placed in a heat cycle.

The agitator is not
installed.

The agitator must be cleaned and installed before
starting the HEAT cycle. The freezer must now be
disassembled and brush cleaned.

The agitator is not
rotating.

The agitator must be cleaned before starting the HEAT
cycle. Disassemble the freezer and brush clean.

An equipment fault has
occurred.

See Screen “H” in the Operator's Menu to determine the
cause.

A barrel or hopper
thermistor is faulty.

Call a service technician.

More than 14 days since
the last brush cleaning.

The freezer must be disassembled and brush cleaned
every 14 days.

Low on mix. The MIX
OUT light is ON.

Add mix to the mix hopper.

The power switch is in
the OFF position.

Place the power switch to ON and press the AUTO key.

Freeze-up in mix inlet
hole.

Call service technician.

Beater motor is out on
reset.

Clear the tone. Allow the beater motor to cool. Place the
power switch to OFF. Press the reset button firmly,
place the power switch to ON and press the WASH key.
Open the side access panel and observe that the drive
shaft is turning CLOCKWISE as viewed from the front of
the machine. Press the AUTO key to return to the AUTO
mode. If the beater motor should go OFF on reset again,
call service technician.

53

Troubleshooting Guide

Problem
No product is being
dispensed. (Cont'd.)

The product is too thick.

Product is too soft.

Troubleshooting Guide

Probable Cause

Corrective Action

Air/mix pump is
incorrectly assembled or
improperly lubricated.

Follow assembly procedures carefully.

The mix pump ball crank
is broken.

Call service technician.

The pump motor is not
activated.

Push the reset button. The draw valve must be fully
opened to activate the pump motor.

Not enough syrup - 1 fl.
oz. (30 ml.) in 5 seconds.

Calibrate the syrups. Check that the syrup tanks have
an adequate syrup supply.

Insufficient mix in the
freezing cylinder.

Check the air/mix pump assembly.

Improper priming
procedures.

Drain the freezing cylinder and re-prime the machine.

Air/mix pump incorrectly
assembled.

Follow assembly procedures carefully.

The viscosity control is
set too cold.

Call service technician.

Freeze-up in mix inlet
hole.

Call service technician.

Too much syrup - 1 fl. oz. Calibrate syrups.
(30 ml.) in 5 seconds.
Outdrawing capacity of
freezing cylinder.

Continuous draw rate is approximately one 16 oz. (473
ml.) shake by volume every 15-20 seconds.

Inadequate air space.

Minimum of 6” (152 mm) air space around all sides.

Dirty condenser or air
filters on air cooled units.

Clean regularly.

Inadequate water supply
on water cooled units.

Check the water supply. Check the water lines for leaks
or kinks.

Bad scraper blades.

Replace the scraper blades.

The viscosity control is
set too warm.

Call service technician.

Air passage is blocked in
the pump.

Brush clean the pump components and reassemble.

54

Model PH61

Problem
The mix in the hopper is
too warm.

Probable Cause

Corrective Action

Hopper cover is not in
position.

Clean the hopper cover and place in position.

The agitator is not
installed.

Clean the agitator and install.

The hopper temperature
is out of adjustment.

Call service technician.

The mix in hopper is too
cold.

The hopper temperature
is out of adjustment.

Call service technician.

Product is collecting on
top of draw valve.

Inadequate lubrication of
spinner shaft or seal.

Lubricate properly.

Spinner shaft seal is
missing or worn.

Install or replace the spinner shaft seal.

Product is collecting on
top of the freezer door.

The top o-ring on draw
valve is improperly
lubricated or worn.

Lubricate properly or replace the o-ring.

Excessive mix leakage
from the bottom of door
spout.

Bottom o-ring on draw
valve is improperly
lubricated or worn.

Lubricate properly or replace the o-ring.

Excessive mix leakage
into the long drip pan.

The seal on drive shaft is
improperly lubricated or
worn.

Lubricate properly or replace the seal.

The seal is installed
inside-out on the drive
shaft.

Install correctly.

Worn or missing o-rings
on pump drive shaft.

Install or replace the o-rings.

Inadequate lubrication of
the drive shaft.

Lubricate properly.

The drive shaft and
beater assembly work
forward.

Call service technician.

Worn rear shell bearing.

Call service technician.

Gear box out of
alignment.

Call service technician.

Model PH61

55

Troubleshooting Guide

Problem
The drive shaft is stuck
in the drive coupling.

Probable Cause
Mix and lubricant
collected in drive
coupling.

Corrective Action
Brush clean the rear shell bearing area regularly.

Rounded corners of drive Call service technician.
shaft, drive coupling or
both.

Freezing cylinder walls
scored.

Spinner shaft will not
rotate to blend mix and
syrup.

Gear box is out of
alignment.

Call service technician.

Missing or worn front
bearing.

Install or replace the front bearing.

Broken beater pins.

Repair or replace the beater assembly. When installing
scraper blades, be sure they are properly attached over
the pins.

Gear box is out of
alignment.

Call service technician.

Flexible coupling is
broken.

Call service technician.

Pin is missing in quick
disconnect of spinner
coupling.

Call service technician.

Spinner motor is out on
thermal overload.

Allow the spinner motor to cool. Also check lubrication
on spinner shaft. Properly align the motor and lubricate
properly.

Large adjustments are
Syrup lines are not
necessary to receive 1 fl. matched with correct
oz. (30 ml.) in 5 seconds. syrup flavor.

Pump will not operate in
the PUMP mode.

Troubleshooting Guide

Match the color wrapped syrup lines to the correct syrup
flavors.

The plunger is sticking in
the syrup valve.

Clean the valve.

Plugged syrup line fitting
at freezer door
connection.

Clean the syrup line fitting.

Verify that the proper
syrup selection was
made.

Make the proper syrup selection.

Pump motor is not
activated.

Push the reset button.

The membrane switch is
defective.

Call service technician.

56

Model PH61

Problem

Probable Cause

Machine will not run
Machine is unplugged.
when in the AUTO mode.

Corrective Action
Plug into wall receptacle.

Beater motor is out on
reset.

Clear the tone. Allow the beater motor to cool. Place the
power switch to OFF. Press the reset button firmly.
Place the power switch to ON, and press the WASH
key. Open the side access panel and observe that the
drive shaft is turning CLOCKWISE as viewed from the
front of the machine. Press the AUTO key to return to
the AUTO mode. If the beater motor should go OFF on
reset again, call service technician.

Circuit breaker OFF or
blown fuse.

Turn the breaker ON or replace the fuse, and clear the
fault.

Low on mix. The MIX
OUT light is ON.

Add mix to the mix hopper and press the AUTO key.

Water is turned OFF on
water cooled units.

Turn water ON, and clear the fault.

Air compressor runs too
often for normal usage.

Air leak in the system.

Use a soap solution to locate the leak and repair.

Liquid Crystal Display is
blank.

Machine is unplugged.

Plug into wall receptacle.

Circuit breaker is OFF or
blown fuse.

Turn the circuit breaker ON or replace the fuse, and
clear the fault.

Component failure.

Call service technician.

LCD intensity needs
adjusting.

Call service technician.

Product is not feeding
into the freezing cylinder.

The mix inlet hole is
frozen up.

The hopper temperature needs adjustment. Call service
technician.

The draw handle does
not close.

Mix is on the sensing
eye.

Clean the sensing eye.

Product “popping” when
drawn.

Pump assembled
incorrectly.

Assemble and lubricate according to instructions in this
manual.

Freezer shuts off, but
fault tone continues.

Fault has occurred in the
freezer.

Verify condition in the Operator's Menu “fault” screen.
Clear fault accordingly.

Inadequate air clearance
around the freezer.

Minimum of 6” (152 mm) air space around all sides to
prevent recirculation of warm air.

Model PH61

57

Troubleshooting Guide

Problem
Syrup flows constantly,
or not at all. Difficult to
calibrate syrups.

Probable Cause

Corrective Action

Syrup lines are clogged.

Disassemble and clean the syrup valves. Flush syrup
lines with warm water and sanitize weekly.

The syrup valve plunger
is stuck.

Disassemble and clean the syrup valve.

Shakes have air bubbles
in them.

Syrup valves are
clogged.

Disassemble and clean the syrup valves.

Mix low and mix out
probes are not
functioning.

Milkstone build-up in the
hopper.

Clean hoppers thoroughly.

Troubleshooting Guide

58

Model PH61

Section 9
PART
DESCRIPTION

Parts Replacement Schedule
EVERY
3 MONTHS

Scraper Blade-Shake

ANNUALLY

X

Drive Shaft Seal

X

Freezer Door O-Ring-Shake

X

Front Bearing

X

Draw Valve O-Ring

X

Spinner Shaft Seal-Shake

X

Pivot Pin O-Ring

X

Restrictor Cap-Shake

X

Mix Feed Tube O-Ring

X

Pump O-Ring

X

Mix Inlet Tube O-Ring

X

Mix Feed Tube Check Ring

X

Air Inlet Fitting Seal

X

Pump Drive Shaft O-Ring

X

Pump Valve Gasket

X

Brush A.-Package-HT-SS

Model PH61

EVERY
6 MONTHS

Inspect & Replace
if Necessary

59

Minimum

Parts Replacement Schedule

Parts List

60
X50958

X41895
039423
057201
040322-005
040322-002
040322-003
040322-004
X45080

BLADE A.-SPINNER-ALUMINUM-HT

BLOCK-TERMINAL 3P

BLOCK-TERMINAL 3P .25 SPADE

BLOCK-TERMINAL-PLUG 10P .2 SIP

BLOCK-TERMINAL-PLUG 6P .2 SIP

BLOCK-TERMINAL-PLUG 7P .2 SIP

BLOCK-TERMINAL-PLUG 8P .2 SIP

BOTTLE A.-SQUEEZE *5472*
X44127
X45769

040040-023
040040-024

BRUSH A.-PACKAGE-HT

CABINET A.-SYRUP *5472*

CABLE-RIBBON-10C-34"L-DIL/DIL

CABLE-RIBBON-10C-5"L-DIL/DIL

024278

007590

BELT-V-4L400

O-RING-1/2OD X .070W

062191-4

BELT-RD 3/16 GREEN

041103

1

012864

+ WASHER-BEARING LOCK

BEATER A.-7QT-FLUTED BLADE

+ BLADE-SCRAPER-FCB-PRESSURE-16"

2

024278

+ O-RING-1/2OD X .070W

1

1

1

1

1

1

2

2

2

1

1

2

1

1

1

2

1

1

028991

+ NUT-BRASS BEARING

1

1

028992

031324

BEARING-REAR SHELL *NICK.PLATE

1

1

1

4

1

1

1

1

1

1

1

QTY.

+ GUIDE-DRIP SEAL

055605

BEARING-DOOR-FRONT 1.390 OD

044796

X44797

AGITATOR A. *HT*20 QT HOPPER

+ CAP-MAGNET *HT*

X18915

ADAPTOR A.-CASTER

044125-27S

+ VALVE-SOLENOID-SERVICE
047062

020938-6

+ TUBE-VINYL 1/8 ID X 1/16 WALL
X41912

020519

+ NIPPLE-1/8 MPT CLOSE BRASS

ACCUMULATOR-COPPER 2"DIA 10"LG

X48548

ACCUMULATOR A.-GLYCOL (OLD)

X46916

+ FITTING A.-AIR ACCUM INLET

PART
NUMBER

ACCUMULATOR A.-AIR *5472*PRTL

DESCRIPTION

103

103

103

000

000

000

103

103

103

103

103

103

103

000

000

000

103

000

000

000

000

000

000

103

103

103

103

103

103

000

000

103

103

WARR.
CLASS

LED TO LED

J3 IB TO LED

J10 IB

J7 & J6 IB

J5 IB

J14 IB

USE W/050985 BEATER SHAFT

(SEE TANK-GLYCOL) NLA

REPLACES X42315

REFRIGERANT

J4019999/PRIOR

BULK UNDER P/N R30301

J5010000/UP

REMARKS

113

79

90

PARTS
UPDATE

Section 10
Parts List

080130

Model PH61

Model PH61

61

Parts List

040040-026
040040-025
039309-28
X54704
033107
039482
033047
051785
046702
018794
047344
019481

CABLE-RIBBON-20C-35"L-DIL/DIL

CABLE-RIBBON-50C-25"L.DIL/DIL

CABLE-4 COND-#22 SHIELDED

CAP A.-VALVE-DRAW-INSULATED

CAP-RESTRICTOR

CAPACITOR-RUN- .8UF/400V

CAPACITOR-RUN 10UF/370V

CAPACITOR-RUN 4UF/440V

CARD-DAILY CLEAN-HT-SHK-PUMP

CASTER-SWV 5/8 STEM 4IN WHEEL

CLAMP-HOSE 9/16 CRIMP TYPE

COLLAR-HOLDING

019558
063930

CONDENSER-AC-12LX18HX4.3-5ROW

CONTROL-ROHS-LED-4 POSITION

020959

026496

+ NIPPLE-1/4IPT X 7/8LONG BRASS

063944-C

046933

+ GAUGE-PRESSURE 0-60 PSI 1/4MPT

+ VALVE-CHECK 1/4MP

075880

+ FITTING-1/4MPT X .170BARB STR

+ SWITCH-PRESSURE-240V, 3HP

077339

+ CROSS-1/4 FPT

032129SER2

039924

+ SLEEVE-MOUNTING-COMP.

COMPRESSOR-AIR-230V SERV

037428

+ GROMMET-COMPRESSOR MOUNTING

036880-

039924

+ SLEEVE-MOUNTING-COMP.-AH

COMPRESSOR M51B143DBLA

039923

+ GROMMET-COMPRESSOR MOUNT-AH

047520-

2

1

1

1

1

1

1

1

1

4

4

1

4

4

1

4

039924

+SLEEVE-MOUNTING-COMP.

COMPRESSOR AH7513Z-AH245RT

1
4

062274-33

2

2

14

4

1

1

1

1

1

1

1

1

1

1

1

QTY.

037428

+GROMMET-COMPRESSOR MOUNTING

COMPRESSOR M63B203DBDB

001086

040040-027

+ SCREW

040040-019

CABLE-RIBBON-20C-33"L-DIL/DILR

PART
NUMBER

CABLE-RIBBON-14C-22"L-SIP/SIP

DESCRIPTION

212

103

103

103

103

103

103

000

103

000

000

512

000

000

512

000

000

512

000

103

000

103

000

103

103

103

000

103

103

103

103

103

103

WARR.
CLASS

J4048005/PRIOR

J4048005/PRIOR

J4048005/PRIOR

J4048006/UP

J4048006/UP

J4048006-K6040000
J909000/ UP)

HP62

HP62

HP62 (-F = FRENCH BUILT

208-230V 60HZ 3PH - K6050000 & UP - BRISTOL

CUP DISPENSER

GLYCOL HOSE

FAN MOTOR & AGITATOR MOTOR

SPINNER MOTOR

AGITATOR MOTOR

POWER CABLE IB-UC (BULK P/N R6003003)

J2 IB TO J10 UC

J9 IB TO J7 UC

J12 IB TO J2 UC

J9UC TO LCD

REMARKS

80

80

80

80

80

80

PARTS
UPDATE

Parts List

62

Model PH61

021571
020997
038374
044816-33
X38062-SER

DECAL-SYRUP COMPARTMENT

DECAL-SYRUP FLAVOR INSTRUCTION

DECAL-TROUBLESHOOTING

DIAGRAM-WIRING

DISPLAY-LIQUID CRYSTAL

038220

045521

DECAL-SET-SYRUP VALVES

+ NUT-HEX

021523

DECAL-SET 4 SYRUP FLAVOR

038219

045274

DECAL-INST-CLN-HT-SHK

+ SCREW-2-56 X 1/2

045271

DECAL-INST-CLN-DAY-HT-SHK

038225

044309

DECAL-MAG-CLOSING CHECKLIST

038221

052280

+ STANDOFF-LENS

043603

+ SCREW-8-32 X 1/4 ALLEN SET

DECAL-DEC-TAYLOR-PH61 (NEW)

+ LENS-DISPLAY

045975

032999

CYLINDER-AIR 1-1/6 BORE X 1 IN

+ CAP-AIR CYLINDER *PORTION CTRL

017203

CUP-DIVIDED SYRUP

043934

+ PIN-RETAINING-HOPPER COVER

052476

SPRING-3/8ODX3/16IDX1L-GOLD

045191

039455

SCREW-SHOULDER 8-32X3/16 SLT

X65369

025376

SCREW-5/16-18X3/8 SOCKET SET

LABEL-CAUTION-AGITATOR

054725

PIN-STOP-TORQUE COUPLING .79

COVER A.-HOPPER INS.-COMPLETE

039453

PIN-COUPLING-TORQUE

020108

054724

COUPLING-TORQUE-LOAD-SQ *TTS

COUPLING-FLEXIBLE W/SCREWS

054723

COUPLING-TORQUE-DRIVE TTS

X54722-GLD

015971

COUPLING A.-TORQUE-SHAKE*GOLD*

X20329

PIN-ROLL-.094D X .562L

PART
NUMBER

COUPLING A.-DRIVE-SPINNER

DESCRIPTION

4

4

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

4

4

2

4

4

1

1

1

1

QTY.

000

000

000

103

103

000

000

000

000

000

000

000

000

000

000

000

103

103

000

103

000

103

103

103

000

000

103

103

103

103

103

000

103

WARR.
CLASS

048901

208-230V 60HZ 3PH - 3 WIRE

J8120000/UP - "ON POSITION ON RIGHT SIDE"

DRAW HANDLE SHUT OFF

REPLACES X52620

REMARKS

137

PARTS
UPDATE

081110

Model PH61

63

Parts List

034054

SPINNER

041670

FILTER-INLINE-GLYCOL-40 MICRON

047988
034830
X45386
X48228
X47331S27G
035786
X54617

GEAR A.*REDUCER-AGITATOR

GUARD-POWER SWITCH

GUIDE A.-DRIP PAN *5472*

GUIDE A.-DRIP PAN-MIX PUMP

HEATER A.-GLYCOL-2500W *H60*

THERMOSTAT-HI LIMIT OPEN 200

HOLDER A.-SENSOR-ADJ/15 DEGREE

X51465

1

021286-SER

GEAR A.*REDUCER 4.21:1 SERVICE

BRACKET A.-SENSOR

1

045326

GASKET-SYRUP DOOR

2

1

1

1

1

1

1

1

1

045293

FUSE-15 AMP-IN LINE-NON DELAY

1

X39667

1

1

1

10

1

1

2

1

1

2

2

2

FLUID A.-HEAT TRANSFER

047490-4.5

040140-001

FILTER-CORCOM 6EH1

+ ARMAFLEX-BOOT USE 047490-4.5

045865

033944

+ SCREW-10-32X3/4

FASTENER-CLIP 1/4-20 U-TYPE

045337

+ PLATE-HINGE *5472*UPPER

049663-DVD

045338

+ PLATE-HINGE *5472*LOWER

048901

005598

+ NUT-10-32-1/2

DVD-OPS TRAINING VIDEO *PH61

045340

+ BUSHING-SYRUP CAB. DOOR *5472*

DRYER-FILTER-HP62-3/8 X 1/4S

045339

X45325

+ BEARING-SYRUP CAB. DOOR *5472*

2

020571

O-RING-1-1/16 OD X.139W

DOOR A.-SYRUP CABINET *5472*

1

1

1

1

1

1

1

1

QTY.

X42210

VALVE A.-DRAW-ALUMINUM *5472

*8663*

036053

SEAL-SPINNER SHAFT

016272

X22820

PIN A.-PIVOT

O-RING-5/16 OD X .070W

034003

X55724-SER

PART
NUMBER

HANDLE-DRAW VALVE *8663*

DOOR A.-1 SPT-4 FLV-HT

DESCRIPTION

103

103

103

103

103

103

103

103

212

000

000

000

000

103

103

000

000

000

000

103

103

000

000

000

103

000

103

103

000

000

103

103

512

WARR.
CLASS

REPLACES X38976

REAR PANEL-MIX PUMP J4070000/UP

FRONT PANEL-REAR SHELL BEARING

045606 HOLDER

METAL INSERT

WHITE PLASTIC

REMARKS

84

PARTS
UPDATE

Parts List

64

Model PH61

1

039719
023316
054068
013071
050103
045079

BRUSH-END-DOOR-SPOUT-SS-HT

BRUSH-MIX PUMP BODY-3"X7"WHITE

BRUSH-PUMP SPOUT *MC13*

BRUSH-REAR BRG 1IN.DX2IN.LGX14

BRUSH-SET LVB

016272

O-RING-5/16 OD X .070W

053527
048632

O-RING 1/2 ID X .139W

X56200-10

GASKET-SIMPLIFIED PUMP VALVE

KIT A.-PUMP-SIMPLIFIED SS/SH

036053

020571

O-RING-1-1/16 OD X.139W

SEAL-SPINNER SHAFT

033107

X56200-1

CAP-RESTRICTOR

KIT A.-DRAW VALVE *SHAKE*

KIT A.-TUNE UP 5472 SIMPL PUMP

X49463-63

014753

BRUSH-DRAW VALVE 1-1/2"OD X 3"

BRUSH-SYRUP PORT

1

013073

BRUSH-DRAW VALVE 1"ODX2"X17"L

2

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

013072

BRUSH-DOUBLE ENDED-PUMP&FEED T

1

033059

1

2

1

1

7 FT

BRUSH-1/2" DIA

X44127

006812

KIT A.-BRUSH-HT

X41733

SCREW-8-32 X 3/16 ALLEN SET

X51664

HOUSING A.-AGITATOR *HT*

MAGNET A.-AGITATOR-INNER

047340-

HOSE-RUBBER 5/16"ID X 9/16"OD

1

2

045606

1

046940

051574

SCREW-ADJUSTMENT-5/16-18

2

+ CLIP-SPRING-CUP HOLDER

035647

SCREW-8X3/8 SLTD PAN B SMS

1

2

HOLDER-FUSE-IN LINE-TYPE HLR

038981

SCREW-10-32X9/16 SOCKET SET

1

038980

PIN-GUIDE-5/16OD X 1-5/16LG

1

1

QTY.

046939

043072

HOLDER-CUP-SHAKE

063747

NUT-5/16-18 SPECIAL HEX NUT

PART
NUMBER

HOLDER-SENSOR-PYROELECT 15 DEG

DESCRIPTION

000

000

000

000

000

000

000

000

000

000

000

000

000

000

000

000

000

000

000

000

000

103

103

000

103

103

103

000

000

000

103

000

103

WARR.
CLASS

Includes 045079 Syrup Port Brush

BULK UNDER R502011 (GLYCOL)

045293 FUSE

REMARKS

88

88

PARTS
UPDATE

Model PH61

65

Parts List

020051
056524

O-RING-2-1/8 OD X .139W-#225

RING-CHECK-FEED-TUBE

041923
053890
033493
032560

O-RING-1-11/16 OD X.139W

O-RING-11MM ID X 2MM W GREEN

O-RING-6 IN ODX5 3/4 IDX 1/8

SEAL-DRIVE SHAFT

X47043-12

LINE A.-AIR 45 DEG BARB

024278
045359
052079

TUBE-TWINNED 84"

CLAMP-TWIN TUBE

053397

FITTING-SYRUP VALVE

O-RING-1/2OD X .070W

053888

X53399-88

FERRULE-.462 ID NP BRASS

LINE A.-SYRUP-TWIN TUBE

020568-12

051433

LABEL-WARN-COVER

TUBE-NYLOBRADE 1/4ID X 7/16OD

032749

LABEL-DOOR-WARN-MOVE PART

021524

032164

LABEL-CAUTION-GROUND-ENG/SPN

SOCKET-Q.D. CO2 90DEG 1/4BARB

045191

LABEL-CAUTION-AGITATOR

021082

022709

LABEL-1/4 X 1-1/2 LONG-WHITE

046925

022707

LABEL-1/4 X 1-1/2 LONG-RED

FERRULE-.475 ID NP BRASS

022708

LABEL-1/4 X 1-1/2 LONG-DK BLUE

ELBOW-1/4MPT X 1/4BARB-45 DEG.

022710

048260-WHT

024278

LABEL-1/4 X 1-1/2 LONG-BROWN

TOOL-O-RING REMOVAL-FREEZER

O-RING-1/2OD X .070W

X56200-7

024278

O-RING-1/2OD X .070W

KIT A.-SYRUP VALVE-HOFFMAN

X56091

KIT A.-BEARING 055605

X56200-4

008904

KIT A.-DOOR/BARREL*SHAKE*863

016132

O-RING-1-3/4 OD X .139W

PART
NUMBER

O-RING-11/16ODX.103W-RED

DESCRIPTION

8

4

4

4

4

4

4

4

8

4

4

6

1

1

1

1

1

1

1

1

4

1

1

1

4

1

4

1

1

1

2

1

2

QTY.

000

000

000

103

000

103

000

103

000

103

103

000

000

000

000

000

000

000

000

000

000

000

000

000

000

000

000

000

000

000

000

000

000

WARR.
CLASS

FROM AIR MANIFOLD TO SYRUP TANKS

REMARKS

145

PARTS
UPDATE

Parts List

66

Model PH61

029771

+FAN-5 BLADE 12" PUSH 26DEG CCW

048837

+ SEAL-MOTOR REDUCER-OUTPUT SHAFT

034034

048836

+ SEAL-MOTOR REDUCER-INPUT SHAFT

NUT-STUD *482-5472-8663-8634*

049242-27

049243-27

+ MOTOR-ONLY

+ GEAR-ONLY

044723-27S

021624

+PIN-.084 OD/14-20 AWG-STRIP

MOTOR-REDUCER-SERVICE

500534

051744-27

MOTOR-FAN 80 WATT 1550 RPM C

+CONNECTOR-MATE LOCK 4 CIR-PI

047987-27

032999

+CYLINDER-AIR 1-1/6 BORE X 1

MOTOR-AGITATOR

045975

+CAP-CYLINDER-AIR-PORTION CTR
013102-33

021624

PIN-MALE .084"DIA-MATE-N-LOK

MOTOR-1.0 HP

022522

CONNECTOR-PLUG 3 PIN FEMALE

X35584SER2

045787-2

VALVE-AIR-3 WAY-12VDC

MOTOR A.-SPINNER W/PLUG

045787-1

VALVE-AIR-3 WAY-24VAC

037780

047252

VALVE-PRESSURE RELIEF-45#

MANIFOLD-FOUR VALVE

027744

REGULATOR-PRESSURE-CO2

045787

027747

PLUG-1/4MP BRASS

046920

026496

NIPPLE-1/4IPT X 7/8LONG BRASS

MANIFOLD-FIVE VALVE

027875

GAUGE-PRESSURE 0-60 PSI 1/8MPT

MANIFOLD-FIVE VALVE-90 DEG.

075946

X46924

MANIFOLD A.-REGULATOR *5472*
022105

048119-M

MAN-OPER PH61

FITTING 1/4 X .170 90 DEGREE

048232

DECAL-FLAVOR COLOR SET '4'

036435

LUBRICANT-TAYLOR HI PERFORMANCE

PART
NUMBER

LIP-DRIP-NOSE CONE

DESCRIPTION

4

2

2

2

2

1

1

3

1

1

1

1

1

1

3

1

1

1

4

1

1

1

1

5

2

2

4

1

1

1

1

1

1

QTY.

103

000

000

103

103

103

103

103

103

103

103

212

103

103

103

103

103

103

103

103

103

103

103

103

000

000

103

000

000

103

000

000

000

WARR.
CLASS

(HANDSCREW)

60Hz

60Hz

60Hz

PRIOR TO J6061311

PRIOR TO J6061311

PRIOR TO J2111806 N/A

J2111806 - J3069999 (X50644 UPDATE KIT)

J3070000 - J6061311 (X50644 UPDATE KIT)

J3110000/UP

J4063652/UP

REMARKS

90

90

93

93

63

63 & 73

73 & 107

76

82

PARTS
UPDATE

Model PH61

67

Parts List

041582-2
041582-3
053398-RED
053398-BLU
053398-WHT
053398-BRN
042005-34

NYLON-SPIRAL WRAP-RED-2"

NYLON-SPIRAL WRAP-WHITE-2"

O-RING SILICONE-RED (SYRUP VALVE FITTING)

O-RING SILICONE-BLU (SYRUP VALVE FITTING)

O-RING SILICONE-WHT (SYRUP VALVE FITTING)

O-RING SILICONE-BRN (SYRUP VALVE FITTING)

OVERLOAD-TI#2BM-KG-16-68

034680
048203
056012
056013
X52547-SER

PANEL-LOWER SIDE R.*5472/PH61

PANEL-REAR *5472*

PANEL-SIDE-UPPER-LEFT *5472*

PANEL-SIDE-UPPER-RIGHT *5472*

PCB A.-CONTROL *PH61* UVC2

PCB A.-UVC2

016030

+ O-RING

+ DISC-PROBE *SQ HOLE*

030965

X42077

021081-1

+ INSERT-QD PLUG

PROBE A.-MIX LOW-HT

021081

PLUG-Q.D. LIQ. 3/4-18 FP

026278

021077

PLUG-Q.D. CO2 1/8 MP

PLUG-SYRUP HOLE

X45356

X53451-SER

PLATE A.-DEC-5472*

X44748-SER

PCB A.-HEAT TREAT INTF BASE-UK

X53452-SER

PCB A.-PERSONALITY-HT-SH

PCB A.-INTERFACE-HT-SH-UK

1

1

1

1

1

1

1

1

4

4

4

4

4

1

1

1

1

1

X24397-SER

PANEL A.-LOWER SIDE

1

X51169-SER

X55436

PANEL A.-FRONT *PH61*

1

1

1

048204

PAN-DRIP HT

1

1

1

1

1

1

1

2

2

2

2

QTY.

X40881

X28142

PAN A.-DRIP *5459*

CHIP-SOFTWARE PH61 CTRL UVC2

013163

PAIL-MIX 10 QT.

045026

041582-1

+ NUT-OVERLOAD RESET

041582-4

NYLON-SPIRAL WRAP-BROWN-2"

PART
NUMBER

NYLON-SPIRAL WRAP-BLUE-2"

DESCRIPTION

103

103

000

103

103

103

103

NNN

212

212

212

212

103

212

103

103

103

103

103

103

103

103

000

000

103

000

000

000

000

000

000

000

000

WARR.
CLASS

MIX LOW

FOR QD PLUG

FOR QD PLUG

SYRUP TANK

SYRUP TANK

BASEBOARD

RIGHT

LEFT

J4070000/UP MIX PUMP

MOTOR REDUCER 50 &60 Hz

J9096706/UP (REPLACES 042503-BRN SHROUD)

J9096706/UP (REPLACES 042503-WHT SHROUD)

J9096706/UP (REPLACES 042503-BLU SHROUD)

J9096706/UP (REPLACES 042503-RED SHROUD)

BULK UNDER P/N R40320

BULK UNDER P/N R40337

BULK UNDER P/N R40338

BULK UNDER P/N R40336

REMARKS

134/135

84

145/146

145/146

145/146

145/146

PARTS
UPDATE

Parts List

68

Model PH61

053526
041785

PISTON-PUMP-SIMPLIFIED

PUMP-GLYCOL-1/8NPT-1650 RPM

045031
041082

SAMPLER-SYRUP

SANITZER- KAY-5 125 PCKTS

039096
X41947

SHIELD-PYROELECTRIC SENSOR

SHAFT A.-DRIVE-MIX PUMP-HOPPER

X42656

025816

RESTRICTOR-SYRUP

SENSOR A.-PYROELECTRIC-24"L

032607-27

RELAY-SPDT-30 A-240 V

X42658

042007-34

SENSOR A.-EVC-SHAKE-33"

012725-33

RELAY-MTR START TI#4CR-2-645

042131

RELAY-3 POLE-20A-208/240 50/60

+ BOOT-GLYCOL PUMP

041785-3

X55450

PIN A.-RETAINING

MAGNET-GLYCOL PUMP MOTOR

020051

O-RING-2-1/8 OD X .139W-#225

041785-2

053527

GASKET-SIMPLIFIED PUMP VALVE

041785-1

057944

CYLINDER-PUMP HOPPER SHAKE

PUMP-SERVICE-GLYCOL PUMP

056873-14

MOTOR-SERVICE-GLYCOL PUMP

054944

CAP-VALVE BODY SHAKE

X57028-14

PUMP A.-MIX SIMPLIFIED SHAKE

ADAPTOR-MIX INLET-SHK-BLUE

019153

043603

+ SCREW-8-32 X 1/4 ALLEN SET

PULLEY-AK25-5/8

036210

PULLEY-AGT DR-1.910PDX5/16 THD
007538

039470-BLK

PROBE-THERMISTOR-HOPPER-2% TOL

PULLEY-AW62-5/8

038061-BLK

041347

PROBE-THERMISTOR-BARREL-2% TOL

041346

+ SPACER-PROBE-ROUND HOLE-5/8DIA

X41348

+ SPACER-PROBE-SQUARE HOLE-7/8

030966

+ SPACER-PROBE *SQ HOLE*

PART
NUMBER

PROBE A.-MIX OUT-SQUARE HOLE

DESCRIPTION

1

1

1

1

1

1

4

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

QTY.

103

103

103

103

000

000

000

103

103

103

000

103

103

103

103

103

103

000

000

103

103

103

103

103

103

000

103

103

103

103

103

103

103

WARR.
CLASS

GLYCOL HEATER

MOTOR REDUCER 50 & 60Hz

MAIN COMPRESSOR

BEATER MOTOR

GEAR

AGITATOR MOTOR

HOPPER

BARREL

MIX OUT

REMARKS

PARTS
UPDATE

Model PH61

69

Parts List

008904
041948

O-RING-1-3/4 OD X .139W

SHAFT-DRIVE-MIX PUMP-HOPPER

034034

041950-33J
047150-33J

STARTER-3 PHASE-3 TO 5 AMP

OVERLOAD-THERMAL

X41882
X41879
032190
029099
039735
X41880
027214

BRACKET A.-ACTUATOR *5472 HT*

BRACKET A.-DRAW SWITCH *5472HT

E-RING 1/4

INSULATOR-SWITCH 1/64 ARMITE

NUT-PUSH ON-1/2DIA. SHAFT

ROD A.-DRAW *5472 HT*

SWITCH-LEVER-SPDT-15A-125-250V

024295

SWITCH-TOGGLE-DPDT*ON-NONE-ON

TANK-SYR-4 QT

CAP-GLYCOL TANK

045533

047314-1

047314

063944-C

TANK-GLYCOL 1.5QT-PLASTIC

048230

SWITCH-PRESSURE-240V, 3HP

044578

SWITCH-PRESSURE 440 PSI-SOLDER

+ PLATE-BACK UP-MEMBRANE SWITCH

044520

034043

BEARING-SWITCH *482-8663*

SWITCH-MEMBRANE-5 POSITION-8"L

034042

BEARING-SWITCH *482-8663*

X45076-SER

021026

SWITCH A.-DRAW *5472*

1

036933

+ NUT-PUMP SLEEVE *8751*HT*

SOCKET-Q.D. LIQ.-90DEG-1/4BARB

4

1

1

1

1

1

2

2

1

1

2

1

1

1

1

2

1

1

1

1

4

1

X44761

SLEEVE A.-MIX PUMP *HT*MCD

1

022763

SHIELD-SPLASH 15"L X 5-13/32"W

4

4

034035

STUD-FREEZER *8663*

+NUT-STUD *482-5472-8663-8634

1
1

032560

1

1

1

2

1

QTY.

X45362-SER

SHELL A.-INSULATED *5472*HOOD

+ SEAL-DRIVE SHAFT

050985

048632

SHAFT-BEATER *7QT FLUTED*

039235

O-RING 1/2 ID X .139W-206

PART
NUMBER

CRANK-DRIVE-HOPPER MIX PUMP

DESCRIPTION

103

103

103

103

103

103

103

103

103

103

103

000

000

103

103

000

000

103

103

103

103

103

103

103

103

103

512

000

103

103

000

000

103

WARR.
CLASS

J4020000/UP

J4020000/UP

KEYPAD

USE W/ X50958 BEATER

REMARKS

79

79

105

101

97

PARTS
UPDATE

Parts List

70

Model PH61

013808

WASHER-PLASTIC PIVOT

056494

VALVE-SYRUP 5 BLOCK-QEV-TRAP

046365

050493

FITTING-BARB SYRUP MANIFOLD

VALVE-EXP-AUTO-1/4S X1/4 FPT

050492

FITTING-ELBOW SYRUP MANIFOLD

047016

045521

DECAL-SET-SYRUP VALVES

VALVE-ACCESS-1/4 MFLX1/4 S-90 (HIGH SIDE)

X56790

BRACKET A.-QEV MOUNT *5472*

043232

X58145

VALVE A.-SYRUP CONTROL *5472*

VALVE-ACCESS 1/4FL X 3/8SOLDER (LOW SIDE)

020938-17

TUBE-VINYL 1/8ID X 1/16 WALL

045517

TRIM-REAR CORNER-RIGHT

020941-16

045516

TRIM-REAR CORNER-LEFT

TUBE-VINYL 1/4ID X 1/16WALL

056525

TRAY-PARTS-PUMP-SIMPLIFIED

075885-

044118

TRAY-PARTS-BARREL

X56522

013690

TRAY-DRIP 14-7/8L X 5-1/8 SGL

TUBE-.170 ID X .250 OD

045754

TRANS.-CONT.-40VA 120/200/240V

TUBE A.-FEED-HOPPER-SHAKE

030132-27

TRANS.-240V PR1/24V SEC 10 VA

X45334

057167

TOOL-SHAFT-DRIVE-PUMP-HOPPER

TRIM A.-SHELF *5472*

035460

TOOL-SEAL INSTALL-REMOVE

047597

047919

TOOL-COAX PUMP-LVB&DRIVE SHAFT

NUTSERT-10-32

047587

TEE-ACCESS-5/16 HOSE W/5344COR

018550

015441-7

TUBE-DIP

O-RING

042747

045533-1

016037

035759-1

PART
NUMBER

TIP-NYLON-WHITE

+ DECAL-SYRUP TANK INSTRUCTION

GASKET

COVER-SYRUP TANK W/INLET FITTING

DESCRIPTION

2

1

1

1

1

1

2

1

1

1

4

2

115 ft

1

1

4

1

1

1

1

1

1

1

1

1

1

1

4

4

8

4

4

4

QTY.

000

103

103

103

103

103

103

000

103

103

000

000

000

103

103

103

103

103

000

000

103

103

103

000

000

000

000

000

103

000

000

000

103

WARR.
CLASS

SWING PANEL

BULK UNDER P/N R30301 (SYRUP MANIFOLD)

BULK UNDER P/N R30312

BULK UNDER P/N R40302

BELOW SPLASH SHIELD

FOR REAR CORNER TRIM

RIGHT

LEFT

INTERFACE BOARD

SYRUP CONTROL

INCLUDED W/TANK

REMARKS

80

80

123

123

123

118

PARTS
UPDATE

Model PH61

71

Parts List

038777
038778

BRACKET-MOUNTING-WATER VALVE

+SCREW-8-32X5/16 PHIL PAN EXT.

022505
R50200
046688
048231
063944-C
046686

HOSE-RUBBER-1/2" ID X 7/8" OD

MANIFOLD-1/2S THRU-1/4S OUT-3

SWITCH-PRESSURE 350 PS1-SOLDER

SWITCH-PRESSURE-240V, 3HP

VALVE-WATER 3/8 REG/HEAD

024156
024156
039424
062274-33
062274-58
044816-35
044816-39
044816-62
049663-DVD
056889-G
056893-G
056890-G
056891-G

BLOCK-TERMINAL 7P GREEN

BLOCK-TERMINAL 7P GREEN

BLOCK-TERMINAL 4P L1,L2,L3,N

COMPRESSOR M63B203DBDB

COMPRESSOR M63B203DBEB

DIAGRAM-WIRING *PH61*

DIAGRAM-WIRING *5472*

DIAGRAM-WIRING *5472*UNIVERSAL

DVD-OPS TRAINING VIDEO *PH61*

HARNESS-WIRE 5472 COMP. W/GRND

HARNESS-WIRE 5472 COND FAN MTR

HARNESS-WIRE-BTR MTR H60-H63

HARNESS-WIRE 5472 AGITATOR MTR

50Hz

010031

GUARD-BLOWER

034095

+ELBOW-1/2OD COPPER X 1/2 HOSE

CLAMP-HOSE-ADJ 7/16 X 25/32

017303

+ELBOW-5/8S X 1/2S SHORT RADIUS

047540

012796-27

CONDENSER-W/C-COAX

011021

BLOWER-100CFM

PART
NUMBER

ADAPTOR-3/8MP X 1/2BARB-BR

WATER COOLED

DESCRIPTION

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

4 ft

1

4

2

2

1

2

1

1

2

QTY.

NNN

NNN

NNN

NNN

000

NNN

NNN

NNN

512

512

103

103

103

103

103

103

103

000

103

000

103

103

103

000

103

103

103

WARR.
CLASS

220-240V 50HZ 3PH - 200V 50/60HZ 3PH - 380-415V
50HZ 3N~ (4WIRE)

220-240V 50HZ 3PH - 200V 50/60HZ 3PH - 380-415V
50HZ 3N~ (4WIRE)

220-240V 50HZ 3PH - 380-415V 50HZ 3N~ (4WIRE)

220-240V 50HZ 3PH - 200V 50/60HZ 3PH - 380-415V
50HZ 3N~ (4WIRE)

380-415V 50HZ 3N~ (4WIRE)

200V 50/60HZ 3PH

220-240V 50HZ 3PH

380-415V 50HZ 3N~ (4WIRE)

220-240V 50HZ 3PH

380-415V 50HZ 3N~ (4WIRE)

380-415V 50HZ 3N~ (4WIRE)

220-240V 50HZ 3PH - 200V 50/60HZ 3PH -

208-230V 60HZ 3PH

REMARKS

80

105

80

PARTS
UPDATE

Parts List

72

Model PH61

047178-34

MOTOR-FAN 100W 220-240V 5

033559
041950-33G

PULLEY-AK30 X 5/8

STARTER-3 PH 1.4 TO 2.3A

046924-2
065156-5

REGULATOR-SERVICE-60 PSI C02

PLUG-1/8 NPT-PARKER:VS219P-2
044125-27C

046924-1

MANIFOLD-VECTOR: V-1823-C

VALVE-SOLENOID *ROHS*

021029

GAUGE-60PSI-1/8MPT BOTTOM MN

MANIFOLD A.-REGULATOR *5472*

X46924-C

045718

PULLEY-AGT MTR-2.110PDX3/8BORE

50Hz - ROHS

045717

PULLEY-AGT DR-1.690PDX5/16 THD

X40881

X63969-SER

PCB A.-CONTROL *PH61* UVC2 ROH
X63927-SER

X63963-SER

PCB A.-INTERFACE-HT-SH-UK ROHS

CHIP-SOFTWARE *PH61* CTRL

044723-34S

MOTOR-REDUCER-SERVICE

CONTROL-ROHS-UVC2

013102-35

MOTOR-1.0 HP

021624

056884-58

+PIN-.084 OD/14-20 AWG-STR

056892-G

HARNESS-WIRE 5472 MAIN POWER

PART
NUMBER

HARNESS-WIRE 5472 MIX PUMP GND

DESCRIPTION

1

2

5

1

4

1

1

1

1

1

1

1

1

1

1

4

1

1

1

QTY.

103

103

103

103

103

103

103

212

212

212

212

212

103

103

NNN

NNN

WARR.
CLASS

380-415V 50HZ 3N~ (4WIRE)

380-415V 50HZ 3N~ (4WIRE)

380-415V 50HZ 3N~ (4WIRE)

220-240V 50HZ 3PH - 380-415V 50HZ 3N~ (4WIRE)

220-240V 50HZ 3PH - 380-415V 50HZ 3N~ (4WIRE)

220-240V 50HZ 3PH - 380-415V 50HZ 3N~ (4WIRE)

220-240V 50HZ 3PH

220-240V 50HZ 3PH

220-240V 50HZ 3PH - 380-415V 50HZ 3N~ (4WIRE)

220-240V 50HZ 3PH - 200V 50/60HZ 3PH - 380-415V
50HZ 3N~ (4WIRE)

220-240V 50HZ 3PH - 380-415V 50HZ 3N~ (4WIRE)

220-240V 50HZ 3PH - 380-415V 50HZ 3N~ (4WIRE)

220-240V 50HZ 3PH - 380-417V 50HZ 3N~(4WIRE)

220-240V 50HZ 3PH - 380-415V 50HZ 3N~ (4WIRE)

380-415V 50HZ 3N~ (4WIRE)

220-240V 50HZ 3PH - 200V 50/60HZ 3PH

REMARKS

PARTS
UPDATE

PH61
044816-33
8/07

PH61
044816-62
8/07



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