Carrier Weather Master 48P2 Users Manual 48p 4si
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2015-01-24
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WEATHERMASTER® 48P2,P3,P4,P5030-100 Single Package Gas Heating and Electric Cooling Units with Direct Spark Ignition and COMFORTLINK™ Controls Installation Instructions CONTENTS Page GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . .1,2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68 Step 1 — Jobsite Survey . . . . . . . . . . . . . . . . . . . . . . . . . 2 Step 2 — Place Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Step 3 — Roof Mount Unit. . . . . . . . . . . . . . . . . . . . . . . . 2 Step 4 — Slab Mount Unit . . . . . . . . . . . . . . . . . . . . . . . . 2 Step 5 — Install Curb Gasketing. . . . . . . . . . . . . . . . . . 2 Step 6 — Install Field-Fabricated Ductwork . . . . . . 2 Step 7 — Rig Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Step 8 — Connect Condensate Drain. . . . . . . . . . . . 16 Step 9 — Install Outdoor Hoods (Units without Optional High-Capacity Power Exhaust). . . . . . 32 • UNIT SIZES 030-050 • UNIT SIZES 055-100 Step 10 — Install Economizer Hoods (Units with Optional High-Capacity Power Exhaust). . . . . . 33 • INSTALL SMALL HOODS • INSTALL LARGE HOODS Step 11 — Route Field Wiring . . . . . . . . . . . . . . . . . . . 35 • UNIT SIZES 030-060 • UNIT SIZES 070-100 Step 12 — Make Field Electrical Connections . . . 35 • POWER WIRING Step 13 — Connect Air Pressure Tubing . . . . . . . . 58 • VARIABLE FRQUENCY DRIVE • MODULATING POWER EXHAUST • RETURN FAN POWER EXHAUST Step 14 — Remove Supply-Fan Shipping Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Step 15 — Remove Optional Return-Fan Shipping Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Step 16 — Connect Gas Piping. . . . . . . . . . . . . . . . . . 61 Step 17 — Configure Optional Staged Gas Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Step 18 — Install Flue/Inlet Hoods and Baffles . . 62 Step 19 — Install Supply-Air Thermistors (Staged and Modulating Gas Units Only) . . . . . 62 Step 20 — Install Optional Motormaster® V Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Step 21 — Install Unit Accessories . . . . . . . . . . . . . . 68 CONTROLS INSTALLATION . . . . . . . . . . . . . . . . . . 68-76 Constant Volume Units . . . . . . . . . . . . . . . . . . . . . . . . . . 68 • CONTROL WIRING Variable Air Volume (VAV) Units . . . . . . . . . . . . . . . . . 68 Optional and Accessory Control Wiring . . . . . . . . . 68 Carrier Comfort Network® (CCN) Interface. . . . . . . 73 Optional UPC Open Installation . . . . . . . . . . . . . . . . . 74 Smoke Control Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . 74 GENERAL This installation instruction contains basic unit installation information, including installation of thermostats and remote temperature sensors. For additional information and service instructions, refer to the Controls and Troubleshooting literature. A factory-installed optional integral economizer and highcapacity power exhaust is available on size 075-100 units. A factory-installed optional return fan is available on size 075-100 units. The staged gas control (SGC) option adds the capability to control the rooftop unit’s gas heating system to a specified supply-air temperature set point for purposes of tempering a cool mixed-air condition. SAFETY CONSIDERATIONS Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment. Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply. Follow all safety codes, including ANSI (American National Standards Institute) Z223.1. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguisher available for all brazing operations. WARNING Before performing service or maintenance operations on unit, turn off main power switch to unit. Electrical shock could cause personal injury. FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WARNING Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult a qualified installer, service agency, or the gas supplier. Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53480079-01 Printed in U.S.A. Form 48P-4SI Pg 1 11-10 Replaces: 48P-3SI sufficient height to allow for condensate trap of 4 in. on sizes 030-070 or 7 in. on sizes 075-100. CAUTION Disconnect gas piping from units when leak testing at pressures greater than 0.5 psig. Pressures greater than 0.5 psig will cause gas valve damage resulting in a hazardous condition. If gas valve is subjected to pressure greater than 0.5 psig, it must be replaced. When pressure testing fieldsupplied gas piping at pressures of 0.5 psig or less, the unit connected to such piping must be isolated by manually closing the gas valve. Step 5 — Install Curb Gasketing SIZE 030-060 UNITS — After ductwork has been connected to the roof curb, attach adhesive-backed gasketing on all end rails, cross rails, and duct rails. Be sure all joints and corners of gasket are square and flush to prevent possible water leaks. Follow all applicable building codes. SIZE 070-100 UNITS — After ductwork has been connected to the roof curb, apply gasket material (1/2-in. thick x 11/2-in. wide neoprene) where indicated. Single-Thickness Gasketing (See Fig. 6-8 for Item Numbers) — Apply gasketing in the following places: 1. Along both side rails (1) — 2 places, full length 2. Along return air end rail (2) — 1 place 3. Around return air internal duct flange (3) — 1 or 2 places 4. Around supply air internal duct flanges (4) — 3 places Double-Thickness Gasketing (See Fig. 6 and 8 and Detail A-A) — Locate a line 93/4-in. from the supply air end of the accessory curb. Apply a double-thickness of gasket material along line per detail A-A. NOTE: Do not apply gasket material along the outside edge of the curb (area “X”). This pan area of the curb extends out beneath the end of the unit’s air handler section; applying gasket here develops a potential water trap area on top of the curb. Condenser Section Roof Curb (See Fig. 7) — Apply singlethickness gasket along both side rails (5). INSTALLATION Step 1 — Perform Jobsite Survey — Complete the following checks before installation. 1. Consult local building codes and the NEC (National Electrical Code) (ANSI/NFPA [American National Standards Institute/National Fire Protection Association] 70) for special installation requirements. 2. Determine unit location (from project plans) or select unit location. 3. Check for possible overhead obstructions which may interfere with unit lifting or rigging. CAUTION Do not lift unit with forklift truck. Move unit with overhead rigging only. Step 2 — Place Unit — Inspect unit for transportation Step 6 — Install Field-Fabricated Ductwork damage. File claim with transportation agency. Provide clearance around and above unit for airflow, safety, and service access. Do not restrict top (area above condenser fans) in any way. Allow at least 6 ft on all sides for rated performance, code compliance, and service. On units equipped with power exhaust option, high velocity air is exhausted out the hood. Unit should be positioned with at least 10 ft clearance between the exhaust hood and any obstruction. Check unit dimensional drawings for unit arrangement and minimum performance and service clearances. Do not install unit in an indoor location. Do not locate air inlets near exhaust vents or other sources of contaminated air. Although unit is weatherproof, guard against water from higher level runoff and overhangs. Level by using unit frame as a reference. Physical data is shown in Tables 1A-9. WARNING For vertical supply and return units, tools or parts could drop into ductwork and cause an injury. Install a 90-degree elbow in the supply and return ductwork between the unit and the conditioned space. If a 90-degree elbow cannot be installed, then a grille of sufficient strength and density should be installed to prevent objects from falling into the conditioned space. Failure to follow these instructions could result in personal injury or property damage due to falling objects. The 48P2,P3 units are designed for vertical supply/return only. Field-fabricated ductwork must be attached to the roof curb, or to the support steel, prior to the final rigging and installation of the unit. Supply and return duct dimensions are shown in Fig. 1-3. To attach ductwork to roof curb, insert duct approximately 10 to 11 in. up into roof curb. Connect ductwork to 14-gage roof curb material with sheet metal screws driven from inside the duct. Secure all ducts to the building structure, using flexible duct connectors between roof curbs and ducts as required. Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier. Outlet grilles must not lie directly below unit discharge. Design supply duct strong enough to handle expected static pressures. Step 3 — Roof Mount Unit — Check building codes for weight distribution requirements. Unit weight is shown in Tables 1A-1C and 5. Unit may be mounted on class A, B, or C roofing material. ROOF CURB — Assemble and install roof curb as described in instructions shipped with the accessory. Accessory roof curb and information required to field fabricate a roof curb is shown in Fig. 1-5. Install insulation, cant strips, roofing and counter flashing as required. For unit condensate drain to function properly, curb must be level or within tolerances shown in Fig. 1-5. STEEL BEAMS — If roof curb is not used, support unit with steel beams along its entire length and then support steel as required. As a minimum, unit must be supported across its width at each lifting lug location. Step 7 — Rig Unit — Do not drop unit; keep upright. Use spreader bars over unit to prevent sling or cable damage. Sheets of plywood placed along the condenser coils will provide additional protection. All lifting lugs MUST be used when lifting unit. Level by using unit frame as a reference. See Fig. 9 and 10 for information. Unit and accessory weights are shown in Tables 1A-1C and 5. Weight distribution and center of gravity can be found in Fig. 11. Step 4 — Slab Mount Unit — Provide a level concrete slab that extends beyond unit cabinet at least 6 inches. Make a slab 8 in. thick with 4 in. above grade. Use gravel apron in front of condenser coil air inlet to prevent grass and foliage from obstructing airflow. Ensure that slab is of 2 Table 1A — Physical Data 48P2,P3,P4,P5030-050 BASE UNIT NOMINAL CAPACITY (tons) OPERATING WEIGHT (lb) Base Unit Low Heat High Heat With Economizer Low Heat High Heat COMPRESSORS Quantity...Type Oil Charge (oz) per Compressor Number of Refrigerant Circuits REFRIGERANT Operating Charge (lb), Ckt 1/Ckt 2 Standard Evaporator Coil Standard Evaporator with Humidi-MiZer® Alternate High-Capacity Evaporator Coil Alternate High-Capacity Evaporator with Humidi-MiZer CONDENSER COILS Quantity Total Face Area (sq ft) EVAPORATOR COILS Quantity Total Face Area (sq ft) Refrigerant Feed Device...No. per Circuit Standard Evaporator Coils Rows...Fins/in. Fin Type Tube Type Alternate, High-Capacity Evaporator Coils Rows...Fins/in. Fin Type Tube Type HEATING SECTION Number of Heat Exchangers Input (MBtuh) Output (MBtuh) (Vertical/Horizontal) Temperature Rise Range (F) Efficiency (%) (Vertical/Horizontal) Burner Orifice Diameter Quantity (in. ...drill no.) Manifold Pressure (in. wg) Line Pressure (in. wg) (min...max) Firing Stages Number of Gas Valves CONDENSER FANS Quantity...Diameter (in.) Nominal Cfm Motor Hp...Rpm SUPPLY FAN Nominal Cfm Maximum Allowable Cfm Maximum Allowable Rpm Shaft Diameter at Pulley (in.) SUPPLY-FAN MOTOR AND DRIVE Motor Hp Motor Frame Size Efficiency at Full Load (%) High Efficiency Premium Efficiency Fan Pulley Pitch Diameter (in.) Motor Pulley Pitch Diameter (in.) Resulting Fan Speed (rpm) Belts Quantity...Type Center Distance Range (in.) OPTIONAL POWER EXHAUST† Quantity...Motor Hp Motor Frame Size High Eff Prem Eff Efficiency at Full Load (%) High/Premium Fan Pulley Pitch Diameter (in.) High Eff Prem Eff Motor Pulley Pitch Diameter Range (in.) High Eff Prem Eff Motor Pulley Pitch Diameter Factory Setup (in.) Blower Shaft Diameter at Pulley (in.) Fan Rpm Range Factory Setup Fan Rpm Maximum Allowable Rpm FILTERS Standard Efficiency Throwaway (Standard) Quantity...Size (in.) Medium Efficiency (30%) Pleated (Optional) Quantity...Size (in.) High Efficiency (90%) Bag Filters with High Velocity Prefilters (Opt) Quantity...Size (in.) Bag Filter Prefilter MERV 15 Cartridge Filters with High Velocity Prefilters (Opt) Quantity...Size (in.) Cartridge Filter Prefilter OUTSIDE AIR SCREENS Standard Hood (25%) Quantity...Size (in.) OPTIONAL ECONOMIZER FILTER Quantity...Size (in.) 48P2,P3,P4,P5030 30 Standard Chassis Extended Chassis 5310 5440 5810 5940 5610 5740 6110 6240 48P2,P3,P4,P5035 35 Standard Chassis Extended Chassis 5410 5540 5910 6040 5710 5840 6210 6340 Scroll 1...ZP154/1...ZP154 110 2 1...ZP182/1...ZP182 110 2 R-410A 15.4/14.8 18.4/17.6 15.4/24.9 18.4/27.7 18.4/17.7 N/A 18.4/27.8 N/A Aluminum Novation® Heat Exchanger with Microchannel Coils 1 1 33.3 33.3 1 32.1 TXV...1 3...15.0 Double Wavy Cross Hatched 4...15.0 Double Wavy Cross Hatched 4...15.0 Double Wavy Cross Hatched N/A N/A N/A Low Heat 7 325 263/260 10-40 81/80 High Heat 14 650 527/520 25-55 81/80 Low Heat 7 325 263/260 10-40 81/80 High Heat 14 650 527/520 25-55 81/80 7 (.1285...30) 3.5 5.0...13.0 2 1 14 (.1285...30) 3.5 5.0...13.0 2 2 7 (.1258...30) 3.5 5.0...13.0 2 1 14 (.1258...30) 3.5 5.0...13.0 2 2 Propeller Type 2...30 18,000 1.0...1140 2...30 19,500 1.0...1140 Centrifugal 25 x 25 in. 10,500 15,000 900 111/16 10,500 15,000 900 111/16 (Any motor available on any unit) 10 15 215T 254T 7.5 213T 88.5 91.7 13.7 3.4 438 2...BX60 17.74-14.30 2...3.0 56HZ 182T 81.0/88.5 11 11.0 4.1-3.1 4.1-3.1 4.1 17/16 500-656 656 1000 20 256T 89.5 91.0 91.0 91.7 93.0 93.6 13.7 13.7 13.7 4.3 4.9 5.5 549 626 703 2...5VX630 2...5VX630 2...5VX630 17.74-14.30 17.63...14.01 17.63...14.01 Centrifugal, 18 x 15 in. (Any motor available on any unit) 2...5.0 2...7.5 184T 213T 184T 213T 87.5/89.5 88.5/91.7 10.4 12 10.4 12 4.7-3.7 6.0-4.8 4.7-3.7 6.0-4.8 4.2 5.4 17/16 17/16 621-785 717-882 703 800 1000 1000 25 284T 91.7 93.6 13.7 6.5 830 2...5VX650 16.63...12.87 2...10 215T 215T 89.5/91.7 12 12 7.0-5.8 7.0-5.8 6.4 17/16 854-1000 927 1000 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2 6...20 x 24 x 22, 6...20 x 20 x 22 12...16 x 20 x 2, 3...20 x 24 x 2 6...20 x 24 x 22, 6...20 x 20 x 22 12...16 x 20 x 2, 3...20 x 24 x 2 6...20 x 24 x 12, 6...20 x 20 x 12 12...16 x 20 x 2, 3...20 x 24 x 2 6...20 x 24 x 12, 6...20 x 20 x 12 12...16 x 20 x 2, 3...20 x 24 x 2 None None Aluminum Frame, Permanent 5...20 x 20 x 2 2...20 x 25 x 1 LEGEND MBtuh — Btuh in Thousands TXV — Thermostatic Expansion Valve 5...20 x 20 x 1 2...20 x 25 x 1 * 460-3-60 only. †See Table 7 — Power Exhaust Fan Drive Data on page 9 for more information. 3 Table 1A — Physical Data 48P2,P3,P4,P5030-050 (cont) BASE UNIT NOMINAL CAPACITY (tons) OPERATING WEIGHT (lb) Base Unit Low Heat High Heat With Economizer Low Heat High Heat COMPRESSORS Quantity...Type Oil Charge (oz) per Compressor Number of Refrigerant Circuits REFRIGERANT Operating Charge (lb), Ckt 1/Ckt 2 Standard Evaporator Coil Standard Evaporator with Humidi-MiZer® Alternate High-Capacity Evaporator Coil Alternate High-Capacity Evaporator with Humidi-MiZer CONDENSER COILS Quantity Total Face Area (sq ft) EVAPORATOR COILS Quantity Total Face Area (sq ft) Refrigerant Feed Device...No. per Circuit Standard Evaporator Coils Rows...Fins/in. Fin Type Tube Type Alternate, High-Capacity Evaporator Coils Rows...Fins/in. Fin Type Tube Type HEATING SECTION Number of Heat Exchangers Input (MBtuh) Output (MBtuh) (Vertical/Horizontal) Temperature Rise Range (F) Efficiency (%) (Vertical/Horizontal) Burner Orifice Diameter Quantity (in. ...drill no.) Manifold Pressure (in. wg) Line Pressure (in. wg) (min...max) Firing Stages Number of Gas Valves CONDENSER FANS Quantity...Diameter (in.) Nominal Cfm Motor Hp...Rpm SUPPLY FAN Nominal Cfm Maximum Allowable Cfm Maximum Allowable Rpm Shaft Diameter at Pulley (in.) SUPPLY-FAN MOTOR AND DRIVE Motor Hp Motor Frame Size Efficiency at Full Load (%) High Efficiency Premium Efficiency Fan Pulley Pitch Diameter (in.) Motor Pulley Pitch Diameter (in.) Resulting Fan Speed (rpm) Belts Quantity...Type Center Distance Range (in.) OPTIONAL POWER EXHAUST† Quantity...Motor Hp Motor Frame Size High Eff Prem Eff Efficiency at Full Load (%) High/Premium Fan Pulley Pitch Diameter (in.) High Eff Prem Eff Motor Pulley Pitch Diameter Range (in.) High Eff Prem Eff Motor Pulley Pitch Diameter Factory Setup (in.) Blower Shaft Diameter at Pulley (in.) Fan Rpm Range Factory Setup Fan Rpm Maximum Allowable Rpm FILTERS Standard Efficiency Throwaway (Standard) Quantity...Size (in.) Medium Efficiency (30%) Pleated (Optional) Quantity...Size (in.) High Efficiency (90%) Bag Filters with High Velocity Prefilters (Opt) Quantity...Size (in.) Bag Filter Prefilter MERV 15 Cartridge Filters with High Velocity Prefilters (Opt) Quantity...Size (in.) Cartridge Filter Prefilter OUTSIDE AIR SCREENS Standard Hood (25%) Quantity...Size (in.) OPTIONAL ECONOMIZER FILTER Quantity...Size (in.) 48P2,P3,P4,P5040 40 Standard Chassis Extended Chassis 48P2,P3,P4,P5050 50 Standard Chassis Extended Chassis 5810 5940 6310 6440 6025 6155 6525 6655 6110 6240 6610 6740 6325 6455 6825 6955 Scroll 2...ZP103/1...ZP182 110 2 2...ZP120/2...ZP137 110 2 R-410A 21.6/26.7 29.4/29.0 21.6/39.1 29.4/41.4 35.1/37.2 38.2/36.5 31.1/49.6 38.2/48.9 Aluminum Novation® Heat Exchanger with Microchannel Coils 2 2 66.7 66.7 1 45.5 TXV...2 3...15.0 Double Wavy Cross Hatched 4...15.0 Double Wavy Cross Hatched 6...16.0 Double Wavy Cross Hatched 6...16.0 Double Wavy Cross Hatched Low Heat 7 325 263/260 10-40 81/80 High Heat 14 650 527/520 25-55 81/80 Low Heat 7 325 263/260 10-40 81/80 High Heat 14 650 527/520 25-55 81/80 7 (.1285...30) 3.5 5.0...13.0 2 1 14 (.1285...30) 3.5 5.0...13.0 2 2 7 (.1285...30) 3.5 5.0...13.0 2 1 14 (.1285...30) 3.5 5.0...13.0 2 2 Propeller Type 3...30 30,000 1.0...1140 4...30 38,000 1.0...1140 Centrifugal 25 x 25 in. 14,000 20,000 900 111/16 7.5 213T 10 215T 88.5 91.7 13.7 3.4 438 2...BX60 17.74-14.30 14,000 20,000 900 111/16 (Any motor available on any unit) 15 20 254T 256T 25 284T 89.5 91.0 91.0 91.7 91.7 93.0 93.6 93.6 13.7 13.7 13.7 13.7 4.3 4.9 5.5 6.5 549 626 703 830 2...5VX630 2...5VX630 2...5VX630 2...5VX650 17.74-14.30 17.63...14.01 17.63...14.01 16.63...12.87 Centrifugal, 18 x 15 in. (Any motor available on any unit) 2...5.0 2...7.5 184T 213T 184T 213T 87.5/89.5 88.5/91.7 10.4 12 10.4 12 4.7-3.7 6.0-4.8 4.7-3.7 6.0-4.8 4.2 5.4 17/16 17/16 621-785 717-882 703 800 1000 1000 2...3.0 56HZ 182T 81.0/88.5 11 11.0 4.1-3.1 4.1-3.1 4.1 17/16 500-656 656 1000 30* 286T 92.4 93.6 12.5 6.5 910 3...5VX630 16.63...12.87 2...10 215T 215T 89.5/91.7 12 12 7.0-5.8 7.0-5.8 6.4 17/16 854-1000 927 1000 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2 6...20 x 24 x 22, 6...20 x 20 x 22 12...16 x 20 x 2, 3...20 x 24 x 2 6...20 x 24 x 22, 6...20 x 20 x 22 12...16 x 20 x 2, 3...20 x 24 x 2 6...20 x 24 x 12, 6...20 x 20 x 12 12...16 x 20 x 2, 3...20 x 24 x 2 6...20 x 24 x 12, 6...20 x 20 x 12 12...16 x 20 x 2, 3...20 x 24 x 2 None None Aluminum Frame, Permanent 5...20 x 20 x 2 2...20 x 25 x 1 LEGEND MBtuh — Btuh in Thousands TXV — Thermostatic Expansion Valve 5...20 x 20 x 1 2...20 x 25 x 1 * 460-3-60 only. †See Table 7 — Power Exhaust Fan Drive Data on page 9 for more information. 4 Table 1B — Physical Data 48P2,P3,P4,P5055-070 BASE UNIT NOMINAL CAPACITY (tons) OPERATING WEIGHT (lb) Base Unit Low Heat High Heat With Economizer Low Heat High Heat COMPRESSORS Quantity...Type Oil Charge (oz) per Compressor Number of Refrigerant Circuits REFRIGERANT Operating Charge (lb), Ckt 1/Ckt 2 Standard Evaporator Coil Standard Evaporator with Humidi-MiZer® Alternate High-Capacity Evaporator Coil Alternate High-Capacity Evaporator with Humidi-MiZer CONDENSER COILS Quantity Total Face Area (sq ft) EVAPORATOR COILS Quantity Total Face Area (sq ft) Refrigerant Feed Device...No. per Circuit Standard Evaporator Coils Rows...Fins/in. Fin Type Tube Type Alternate, High-Capacity Evaporator Coils Rows...Fins/in. Fin Type Tube Type HEATING SECTION Number of Heat Exchangers Input (MBtuh) Output (MBtuh) (Vertical/Horizontal) Temperature Rise Range (F) Efficiency (%) (Vertical/Horizontal) Burner Orifice Diameter Quantity (in. ...drill no.) Manifold Pressure (in. wg) Line Pressure (in. wg) (min...max) Firing Stages Number of Gas Valves CONDENSER FANS Quantity...Diameter (in.) Nominal Cfm Motor Hp...Rpm SUPPLY FAN Nominal Cfm Maximum Allowable Cfm Maximum Allowable Rpm Shaft Diameter at Pulley (in.) SUPPLY-FAN MOTOR AND DRIVE Motor Hp Motor Frame Size Efficiency at Full Load (%) High Efficiency Premium Efficiency Fan Pulley Pitch Diameter (in.) Motor Pulley Pitch Diameter (in.) Resulting Fan Speed (rpm) Belts Quantity...Type Center Distance Range (in.) OPTIONAL POWER EXHAUST* Quantity...Motor Hp Motor Frame Size Efficiency at Full Load (%) High/Premium Resulting Fan Rpm Maximum Allowable Rpm FILTERS Standard Efficiency Throwaway (Standard) Quantity...Size (in.) Medium Efficiency (30%) Pleated (Optional) Quantity...Size (in.) High Efficiency (90%) Bag Filters with High Velocity Prefilters (Optional) Quantity...Size (in.) Bag Filter Prefilter MERV 15 Cartridge Filters with High Velocity Prefilters (Optional) Quantity...Size (in.) Cartridge Filter Prefilter OUTSIDE AIR SCREENS Standard Hood (25%) Quantity...Size (in.) OPTIONAL ECONOMIZER FILTER Quantity...Size (in.) 48P2,P3,P4,P5055 55 Standard Chassis Extended Chassis 48P2,P3,P4,P5060 60 Standard Chassis Extended Chassis 48P2,P3,P4,P5070 70 Standard Chassis Extended Chassis 7810 7940 8360 8490 7865 7995 8415 8545 8205 8335 8755 8885 8340 8470 8890 9020 8395 8525 8945 9075 8735 8865 9285 9415 2...ZP137/2...ZP137 110 2 Scroll 2...ZP154/2...ZP154 110 2 R-410A 1...ZP54,1...ZP182/1...ZP54,1...ZP182 110 2 37.6/37.9 37.6/50.3 46.5/45.8 46.5/58.2 42.2/41.8 42.2/54.2 47.6/46.5 47.6/58.9 43.5/44.8 43.5/57.2 55.4/55.5 55.4/67.9 2 66.7 Aluminum Novation® Heat Exchanger with Microchannel Coils 2 66.7 4 106.7 2 61.5 TXV...2 4...15 Double Wavy Cross Hatched 4...15 Double Wavy Cross Hatched 4...15 Double Wavy Cross Hatched 6...16 Double Wavy Cross Hatched Low Heat High Heat 14 21 650 975 527/520 790/780 10-40 20-50 81/80 81/80 6...16 Double Wavy Cross Hatched Low Heat High Heat 14 21 650 975 527/520 790/780 10-40 20-50 81/80 81/80 6...16 Double Wavy Cross Hatched Low Heat High Heat 14 21 650 975 527/520 790/780 10-40 20-50 81/80 81/80 14 (.1285...30) 3.5 5.0...13.0 2 2 21 (.1285...30) 3.5 5.0...13.0 2 3 4...30 36,000 1.0...1140 17,500 25,000 800 111/16 15 254T 91.0 93.0 13.7 4.5 575 2...5VX1230 48.25-44.00 14 (.1285...30) 21 (.1285...30) 3.5 3.5 5.0...13.0 5.0...13.0 2 2 2 3 Propeller Type 4...30 36,600 1.0...1140 Centrifugal 30 x 27.5 in. 21,000 30,000 800 111/16 (Any motor available on any unit) 20 25 256T 284T 14 (.1285...30) 3.5 5.0...13.0 2 2 21 (.1285...30) 3.5 5.0...13.0 2 3 4...30 39,000 1.0...1140 24,500 30,000 800 111/16 30 286T 40† S324T 91.0 91.7 92.4 93.0 93.6 93.6 93.6 94.5 13.7 13.7 15.5 16.1 5.1 5.5 5.9 6.7 651 703 711 740 2...5VX1230 2...5VX1230 2...5VX1230 3...5VX1250 48.25-44.00 48.50-44.25 48.50-44.25 48.25-44.00 Centrifugal, 18 x 15 in. (Any motor available on any unit) 2...7.5 2...10 213T 215T 88.5/91.7 89.5/91.7 820 920 1000 1000 2...5 184T 87.5/89.5 740 1000 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 6...24 x 24 x 22, 6...24 x 20 x 22 6...24 x 24 x 2, 6...20 x 24 x 2 6...24 x 24 x 22, 6...24 x 20 x 22 6...24 x 24 x 2, 6...20 x 24 x 2 6...24 x 24 x 22, 6...24 x 20 x 22 6...24 x 24 x 2, 6...20 x 24 x 2 6...24 x 24 x 12,, 6...24 x 20 x 12 6...24 x 24 x 2, 6...20 x 24 x 2 6...24 x 24 x 12,, 6...24 x 20 x 12 6...24 x 24 x 2, 6...20 x 24 x 2 6...24 x 24 x 12, 6...24 x 20 x 12 6...24 x 24 x 2, 6...20 x 24 x 2 4...25 x 16 x 1, 2...20 x 16 x 1 4...25 x 16 x 1, 2...20 x 16 x 1 Aluminum Frame, Permanent 12...16 x 25 x 1, 2...16 x 20 x 1 4...25 x 16 x 1, 2...20 x 16 x 1 12...16 x 25 x 1, 2...16 x 20 x 1 LEGEND MBtuh — Btuh in Thousands TXV — Thermostatic Expansion Valve 12...16 x 25 x 1, 2...16 x 20 x 1 *See Table 7 — Power Exhaust Fan Drive Data on page 9 for more information. 5 Table 1C — Physical Data 48P2,P3,P4,P5075-100 BASE UNIT NOMINAL CAPACITY (tons) OPERATING WEIGHT (lb) Base Unit Low Heat High Heat With Economizer Low Heat High Heat COMPRESSORS Quantity...Type Oil Charge (oz) per Compressor Number of Refrigerant Circuits REFRIGERANT Operating Charge (lb), Ckt 1/Ckt 2 Standard Evaporator Coil Standard Evaporator with Humidi-MiZer® Alternate High-Capacity Evaporator Coil Alternate High-Capacity Evaporator with Humidi-MiZer CONDENSER COILS Quantity Total Face Area (sq ft) EVAPORATOR COILS Quantity Total Face Area (sq ft) Refrigerant Feed Device...No. per Circuit Standard Evaporator Coils Rows...Fins/in. Fin Type Tube Type Alternate, High-Capacity Evaporator Coils Rows...Fins/in. Fin Type Tube Type HEATING SECTION Number of Heat Exchangers Input (MBtuh) Output (MBtuh) (Vertical/Horizontal) Temperature Rise Range (F) Efficiency (%) (Vertical/Horizontal) Burner Orifice Diameter Quantity (in. ...drill no.) Manifold Pressure (in. wg) Line Pressure (in. wg) (Min...Max) Number of Gas Valves CONDENSER FAN Quantity...Diameter (in.) Nominal Cfm Motor Hp (ea)...rpm STANDARD SUPPLY FAN Nominal Cfm Maximum Allowable Cfm Maximum Allowable Rpm Shaft Diameter at Pulley (in.) STANDARD SUPPLY-FAN MOTOR AND DRIVE Motor Hp Motor Frame Size Efficiency at Full Load (%) High Efficiency Premium Efficiency Fan Pulley Pitch Diameter (in.) Motor Pulley Pitch Diameter (in.) Resulting Fan Rpm Belts Quantity...Type Center Distance Range (in.) ALTERNATE, AIRFOIL FAN Nominal Airflow (cfm) Maximum Allowable Airflow (cfm) Maximum Allowable Wheel Speed (rpm) Shaft Diameter at Pulley (in.) ALTERNATE SUPPLY-FAN MOTOR AND DRIVE Motor Hp Motor Frame Size Efficiency at Full Load (%) High Efficiency Premium Efficiency Fan Pulley Pitch Diameter (in.) Motor Pulley Pitch Diameter (in.) Resulting Fan Rpm Belts Quantity...Type Center Distance Range (in.) 48P2,P3,P4,P5075 75 Standard Extended Chassis Chassis 48P2,P3,P4,P5090 90 Standard Extended Chassis Chassis 48P2,P3,P4,P5100 100 Standard Extended Chassis Chassis 9065 9195 9615 9745 9665 9795 10,215 10,345 9685 9815 10,235 10,365 9595 9725 10,145 10,275 10,195 10,325 10,745 10,875 10,215 10,345 10,765 10,895 2...ZP82/2...ZP182 110 2 Scroll 3...ZP154,3...ZP154 110 2 R-410A 3...ZP154,3...ZP182 110 2 43.8/45.0 43.8/57.4 55.1/54.9 55.1/67.3 50.4/51.3 50.4/69.1 61.5/62.9 61.5/80.7 50.8/52.8 50.8/70.6 59.3/62.8 59.3/80.6 4 106.7 Aluminum Novation® Heat Exchanger with Microchannel Coils 6 160.0 6 160.0 2 61.5 TXV...2 4...15 Double Wavy Cross Hatched 4...15 Double Wavy Cross Hatched 4...15 Double Wavy Cross Hatched 6...16 Double Wavy Cross Hatched Low Heat High Heat 2 3 650 975 527/520 790/780 10-40 20-50 81/80 81/80 6...16 Double Wavy Cross Hatched Low Heat High Heat 2 3 650 975 527/520 790/780 10-40 20-50 81/80 81/80 6...16 Double Wavy Cross Hatched Low Heat High Heat 2 3 650 975 527/520 790/780 10-40 20-50 81/80 81/80 7 (.1285...30) 3.5 5.0...13.0 2 7 (.1285...30) 3.5 5.0...13.0 3 4...30 39,000 1.0...1140 24,500 30,000 680 111/16 30 S268T 92.4 93.6 18.5 5.3 501 3...5VX1320 47.88-45.01 7 (.1285...30) 7 (.1285...30) 7 (.1285...30) 7 (.1285...30) 3.5 3.5 3.5 3.5 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 2 3 2 3 Propeller Type 6...30 6...30 58,000 58,000 1.0...1140 1.0...1140 Forward Curved Centrifugal 36 x 30 in. 29,750 35,000 34,000 40,000 680 680 111/16 111/16 (Any motor available on any unit) 40 50 60 S324T S36T S364T 93.0 94.5 18.5 5.7 539 4...5VX1320 47.64-44.76 93.0 94.5 18.5 6.5 615 4...5VX1320 47.42-44.52 Airfoil 29,750 34,000 1846 211/16 24,500 30,000 1846 211/16 35,000 40,000 1846 211/16 (Any motor available on any unit) 40 50 60 S324T S36T S364T 30 S268T 92.4 93.6 9.7 7.5 1353 2...5VX1150 42.96...45.82 93.0 94.5 10.2 8.7 1493 2...5VX1180 42.96...45.57 LEGEND MBtuh — Btuh in Thousands TXV — Thermostatic Expansion Valve 93.0 94.5 8.9 8.1 1593 3...5VX1150 42.96...45.57 93.6 95.4 18.5 7.1 672 4...5VX1320 47.42-44.52 93.6 95.4 8.9 8.7 1711 3...5VX1150 42.45...45.35 75 365T 94.1 95.4 10.8 11.1 1799 3...5VX1230 42.45...45.35 *See Table 3 — High-Capacity Power Exhaust Data for more information. See Table 7 — Power Exhaust Fan Drive Data on page 9 for more information. 6 Table 1C — Physical Data 48P2,P3,P4,P5075-100 (cont) BASE UNIT OPTIONAL POWER EXHAUST* Quantity...Motor Hp Motor Frame Size Efficiency at Full Load (%) High Efficiency Premium Efficiency Fan Pulley Pitch Diameter (in.) Motor Pulley Pitch Diameter (in.) Shaft Diameter at Pulley (in.) Resulting Fan Rpm Maximum Allowable Rpm FILTERS Standard Efficiency Throwaway (Standard) Quantity...Size (in.) 30% and 65% Pleated (Optional) Quantity...Size (in.) OUTSIDE AIR SCREENS Standard Hood (25%) Quantity...Size (in.) OPTIONAL ECONOMIZER FILTER Quantity...Size (in.) 48P2,P3,P4,P5075 2...5 184T 48P2,P3,P4,P5090 48P2,P3,P4,P5100 Centrifugal, 18 x 15 in. (Any motor available on any unit.) 2...7.5 2...10 213T 215T 87.5 89.5 10.6 4.5 17/16 740 1000 88.5 91.7 10.6 5.0 17/16 820 1000 89.5 91.7 10.6 5.6 17/16 920 1000 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 4...25 x 16 x 1, 2...20 x 16 x 1 4...25 x 16 x 1, 2...20 x 16 x 1 Aluminum Frame, Permanent 12...16 x 25 x 1, 2...16 x 20 x 1 4...25 x 16 x 1, 2...20 x 16 x 1 12...16 x 25 x 1, 2...16 x 20 x 1 LEGEND MBtuh — Btuh in Thousands TXV — Thermostatic Expansion Valve 12...16 x 25 x 1, 2...16 x 20 x 1 *See Table 3 — High-Capacity Power Exhaust Data for more information. See Table 7 — Power Exhaust Fan Drive Data on page 9 for more information. Table 2 — Optional Return Fan Physical Data (48P075-100 Only) BASE UNIT RETURN FAN Quantity...Motor Hp Motor Frame Size Efficiency at Full Load (%) High/Premium Fan Pulley Pitch Diameter (in.) Motor Pulley Pitch Diameter (in.) Shaft Diameter at Pulley (in.) Resulting Fan Rpm Maximum Allowable Rpm 1...20 256T 91.0/93.6 8.5 5.3 215/16 1104 1447 48P2,P3,P4,P5075-100 Plenum Fan, 47.13 in. (Any motor available on any unit.) 1...25 1...30 1...40 284T 286T 324T 91.7/93.6 92.4/93.6 93.0/93.8 9.8 8.5 8.5 6.7 6.1 6.7 215/16 215/16 215/16 1209 1271 1396 1447 1447 1447 Table 3 — Optional High-Capacity Power Exhaust Physical Data (48P075-100 Only) BASE UNIT POWER EXHAUST Total Hp Quantity...Motor Hp Motor Frame Size Efficiency at Full Load (%) High Efficiency Premium Efficiency Fan Sheave Pitch Diameter (in.) Motor Sheave Pitch Diameter (in.) Resulting Fan Rpm Maximum Allowable Rpm Belts — Quantity...Type 48P2,P3,P4,P5075-100 Centrifugal, 22 x 20 in., 111/16 in. shaft diameter (Any motor available on any unit) 20 30 40 50 60 2...10 2...15 2...20 2...25 2...30 S215T D254T S256T S284T S286T 89.5 91.7 12.4 4.8 714 1175 2...BX93 91 93 12.4 5.8 841 1175 2...BX93 91 93.6 11.1 5.9 928 1175 2...5VX950 91.7 93.6 11.1 6.5 1020 1175 2...5VX950 Table 4 — Optional Humidi-MiZer® Coil Data UNIT SIZE 48/50P Humidi-MiZer Coil Construction Quantity Face Area (sq ft) 030-075 090,100 Aluminum Novation® Coil 1 26.7 1 33.3 7 92.4 93.6 11.1 6.9 1094 1175 2...5VX950 Table 5 — Operating Weights of Options and Accessories (lb) OPTION OR ACCESSORY Condenser Section Roof Curb Economizer Power Exhaust Barometric Relief Double Wall Construction Roof Curb Standard Length Extended Length With High-Capacity Power Exhaust High-Efficiency Filters Bag Filters and Cartridge Filters Hail Guard Inlet Guide Vanes Variable Frequency Drive 7.5 hp 10 hp 15 hp 20 hp 25 hp 30 hp 40 hp 50 hp 60 hp 75 hp High-Capacity Evaporator Coil Airfoil Fan Humidi-MiZer® Adaptive Dehumidification System 030,035 — 300* 710* 200 700 040,050 — 300* 710* 200 800 455 545 — 20 35 120 95 495 545 — 20 35 150 95 20 20 35 35 53 — — — — — 150 — 72 20 20 35 35 53 — — — — — 300 — 72 48/50P UNIT SIZE 060 070 540 625 530* 530* 710* 710* 200 200 900 900 075 625 530* 710* 200 900 090 625 530* 710* 200 900 100 625 530* 710* 200 900 605 1200 — 20 40 145 115 605 1200 — 20 40 145 115 605 — — 20 40 210 115 605 — 700 20 — 210 115 605 — 700 20 — 210 115 605 — 700 20 — 210 115 — — 35 35 53 53 53 — — — 300 — 72 — — 35 35 53 53 53 — — — 300 — 72 — — 35 35 53 53 53 — — — 300 — 72 — — — — — 53 53 53 53 152 300 350 72 — — — — — 53 53 53 53 152 300 350 92 — — — — — 53 53 53 53 152 300 350 92 055 540 530* 710* 200 900 *Includes hood. Table 6 — Supply Fan Drive Data SHAFT SPEED DIA (in.) (rpm) Sizes 030-050 7.5 1 3 /8 438 10 1 3 /8 549 626 15 1 5 /8 20 1 5 /8 703 25 1 7 /8 830 910 30* 1 7 /8 Sizes 055-070 15 1 5 /8 575 651 20 1 5 /8 25 1 7 /8 703 30 1 7 /8 711 740 40 2 1 /8 Sizes 075-100 (Forward-Curved Fan) 30 1 7 /8 501 539 40 2 1 /8 50 2 1 /8 615 60 2 3 /8 672 Sizes 075-100 (Airfoil Fan) 30 1 7 /8 1353 40 2 1 /8 1493 1593 50 2 1 /8 60 2 3 /8 1711 75 2 3 /8 1799 HP MOTOR SHEAVE MOTOR PITCH DIA (in.) WHEEL SHEAVE WHEEL PITCH DIA (in.) QUANTITY ...BELT 2BK36 2B5V42 2B5V48 2B5V54 2B5V64 3B5V64 3.4 4.3 4.9 5.5 6.5 6.5 2B5V136 2B5V136 2B5V136 2B5V136 2B5V136 3B5V124 13.7 13.7 13.7 13.7 13.7 12.5 2...BX60 2...5VX630 2...5VX630 2...5VX630 2...5VX650 3...5VX630 2B5V44 2B5V50 2B5V54 2B5V62 3B5V66 4.5 5.1 5.5 6.3 6.7 2B5V136 2B5V136 2B5V136 2B5V154 3B5V160 13.7 13.7 13.7 15.5 16.1 2...5VX1230 2...5VX1230 2...5VX1230 2...5VX1230 3...5VX1250 3B5V52 4B5V56 4B5V64 4B5V70 5.33 5.74 6.54 7.14 B5V184 B5V184 B5V184 B5V184 18.5 18.5 18.5 18.5 3...5VX1320 4...5VX1320 4...5VX1320 4...5VX1320 2B5V74 2B5V86 3B5V80 3B5V86 3B5V110 7.5 8.7 8.1 8.7 11.1 2Q5V97 2Q5V103 3R5V90 3R5V90 3R5V109 9.7 10.2 8.9 8.9 10.8 2...5VX1150 2...5VX1180 3...5VX1150 3...5VX1150 3...5VX1230 *Sizes 040,050 only. NOTE: Part numbers are Browning Manufacturing Corp. reference. 8 Table 7 — Power Exhaust Fan Drive Data MOTOR TOTAL MOTOR SHAFT HP QTY...HP DIAMETER (in.) Sizes 030-050 6* 2...3 6† 2...3 10** 2...5 15** 2...7.5 20** 2...10 Sizes 055-100 10 2...5 15 2...7.5 20 2...10 7 /8 MOTOR SHEAVE Pitch Part Diameter Number (in.) FAN SPEED RPM BLOWER SHEAVE 48P2,P3 UNITS 48P4,P5 UNITS CENTER CENTER Pitch BELTS BELTS Part DISTANCE DISTANCE Diameter QTY...P/N QTY...P/N Number RANGE (in.) RANGE (in.) (in.) 1 1 /8 1 1 /8 13 /8 1 3 /8 656/500 656/500 785/621 882/717 1000/854 1VL44 1VP44L 1VP50L 1VP65 1VP75 4.1-3.1 4.1-3.1 4.7-3.7 6.0-4.8 7.0-5.8 BK115 BK115 BK110 BK130 BK130 11 11 10.4 12 12 1...BX71 1...BX71 1...BX71 1...BX77 1...BX79 23.62-26.50 23.62-26.50 23.62-26.50 23.62-26.50 23.62-26.50 1...BX46 1...BX46 1...BX46 1...BX53 1...BX53 11.40-13.26 11.40-13.26 11.16-13.05 11.40-13.26 11.04-12.95 1 1 /8 13/8 13/8 740 820 920 2P3V45 2P3V50 2P3V56 4.5 5.0 5.6 2Q3V106 2Q3V106 2Q3V106 10.6 10.6 10.6 2...3VX71 2...3VX71 2...3VX75 22.71-26.38 22.71-26.38 22.71-26.38 2...3VX50 2...3VX50 2...3VX50 10.91-13.30 10.78-13.20 10.78-13.20 *High-efficiency motor option. †Premium-efficiency motor option. **Applies to both motor options. NOTE: Part numbers are Browning Manufacturing Corp. reference. Table 8 — Optional High-Capacity Power Exhaust Fan Drive Data TOTAL HP MOTOR QTY...HP MOTOR SHAFT DIA. (in.) SPEED RPM 20 30 40 50 60 2...10 2...15 2...20 2...25 2...30 1.375 1.625 1.625 1.875 1.875 714 841 928 1020 1094 MOTOR SHEAVE Part Pitch Diameter Number (in.) 2B5V48 4.8 2B5V58 5.8 2B5V58 5.9 2B5V64 6.5 2B5V68 6.9 BLOWER SHEAVE Part Pitch Diameter Number (in.) 2B5V124 12.4 2B5V124 12.4 2B5V110 11.1 2B5V110 11.1 2B5V110 11.1 QTY...BELT CENTER DISTANCE RANGE (in.) 2...BX93 2...BX93 2...5VX950 2...5VX950 2...5VX950 32.8 to 36.7 32.6 to 36.5 32.6 to 36.5 32.5 to 36.3 32.5 to 36.3 Table 9 — Optional Return Fan Drive Data TOTAL HP MOTOR QTY...HP MOTOR SHAFT DIA. (in.) SPEED RPM 20 25 30 40 1...20 1...25 1...30 1...40 1.625 1.875 1.875 2.125 1104 1209 1271 1396 MOTOR SHEAVE Pitch Part Diameter Number (in.) 3B5V52 5.3 3B5V66 6.7 3B5V60 6.1 3B5V66 6.7 9 BLOWER SHEAVE Pitch Part Diameter Number (in.) 3R5V85 8.5 3R5V97 9.8 3R5V85 8.5 3R5V85 8.5 QTY...BELT CENTER DISTANCE RANGE (in.) 3...5VX1000 3...5VX1060 3...5VX1030 3...5VX1060 38.1 to 41.0 38.9 to 41.8 38.9 to 41.8 39.9 to 42.8 10 Fig. 1 — Roof Curb — Sizes 030-050 11 Fig. 2 — Roof Curb — Sizes 055, 060 12 Fig. 3 — Roof Curb — Sizes 070-100 13 Fig. 4 — Condenser Section Roof Curb (Sizes 070 and 075) 14 Fig. 5 — Condenser Section Roof Curb (Sizes 090 and 100) "X" A A CONDENSER END SUPPORT 4 1 4 REF. 9 3/4" 2 3 "X"NO GASKET DETAIL A-A Fig. 6 — Gasket Location on Roof Curb (Size 070-100 Units) 5 5 Fig. 7 — Gasket Location — Condenser Section Roof Curb (Size 070-100 Units) 15 4 1 3 3 2 Fig. 8 — Gasket Location on Roof Curb (48P075-100 Units with Optional High-Capacity Power Exhaust) four 0.20-in. engagement holes. Install a drain coupling assembly using screws provided at each secondary drain hole location. See Fig. 26. Do not attach any drain coupling assemblies in the condenser section base rail. Using field-supplied fittings and pipe sections, assemble Utraps at each secondary drain fitting. See Fig. 27. Provide a minimum size of ½-in. pipe for secondary drains. Use a trap at least 4-in. deep for size 030-070 units and 7-in. deep for size 075-100 units. Apply a bead of RTV or similar sealant around the drain assemblies. Consult local plumbing codes for direction on joining multiple drain lines. Total size of any combined line does not need to exceed nominal 2-in. size of primary drain connection. Fill the U-traps at the secondary drain locations prior to unit start-up. Also check the U-traps before each cooling season to ensure the traps are filled and functioning properly. SECONDARY DRAINS (Units Installed on Steel Beam or Slab) — There are two secondary drain connections required on each side of the unit. There are secondary drains on the bottom of the base rail on each side of the unit in the filter section and on each side of the unit in the supply fan section. There are labels marking each location on the unit base rail. See Fig. 1221. Drain holes will need to be drilled in these locations at the side of the base rail. The existing secondary drain holes in the bottom of the base rail must be sealed. Prior to final positioning of the unit, apply a bead of RTV or similar sealant around each secondary drain hole in the bottom of the unit base rail. See Fig. 27. Install the metal seal plates then position the unit into final location. Step 8 — Connect Condensate Drain — There are a total of five drain connections required on each unit: one primary drain (on right-hand side of the unit) and four secondary drains (two on each side of unit). PRIMARY DRAIN — The primary drain is a 2-in. FPT pipe connection located on the right-hand side of the unit looking at the unit from the return air end. See Fig. 12-21. Fig. 22 shows the additional length of units with an extended chassis. With field-supplied fittings and pipe sections, plumb the primary condensate drain to the 2-in. FPT connector on the base rail. Use a trap height of at least 4-in. for size 030-070 units and 7-in. for size 075-100 units. See Fig. 23 and 24. Install with a height dimension of at least 2-in. from the top of the exit pipe from the trap section to the bottom of the connector. Apply a bead of RTV or similar sealant around the pipe joint at the connector in the base rail. SECONDARY DRAINS (Units Installed on Curb) — There are two secondary drain connections on each side of the unit. See Fig. 25. There are secondary drains on each side of the unit in the filter section and on each side of the unit in the supply fan section. There are labels marking each location on the unit base rail. See Fig. 12-21. Locate the four 11/4-in. drain coupling assemblies and mounting screws (shipped in a bag taped to the basepan in the supply fan section, located behind the access panel marked FAN SECTION). The drain couplings are a 10-gage plate with a 11/4 in. half coupling welded to the plate. At each secondary drain hole location, there is a 13/8-in. hole pre-drilled in the bottom of the base rail, surrounded by 16 CAUTION - NOTICE TO RIGGERS: ALL PANELS MUST BE IN PLACE WHEN RIGGING. NOTE: Rig with four cables and spread with two 95 inch (2413 MM) spreader bars. 1,2,3 48P MODEL POSITION 4 5 2,3,4,5 B,D,H UNITS 48 P2, P3, P4, P5 Vertical Supply/ Return Horizontal Supply/ Return Low Gas Heat 48P 2,3,4,5 C,E,J 48 P2, P3, P4, P5 Vertical Supply/ Return Horizontal Supply/ Return High Gas Heat 48P 2,3,4,5 P,R,W 48 P2, P3, P4, P5 Vertical Supply/ Return Horizontal Supply/ Return Low Gas Heat Extended Chassis 48P 2,3,4,5 Q,S,X 48 P2, P3, P4, P5 Vertical Supply/ Return Horizontal Supply/ Return High Gas Heat Extended Chassis 50P 2,3 -,A,B,C 50 P2, P3 Vertical Supply/ Return 50P 50P 2,3,4,5 2,3 4,5 -,B,C H - 50 P2, P3, P4, P5 Vertical Supply/ Return Horizontal Supply/ Return 50 P2, P3 Vert Supply/ Return w/ Ext Plenum 50 P4, P5 Horizontal Supply/ Return 50P 2,3 R,S,T,V,W 50 P2, P3 Vertical Supply/ Return w/ Extended Chassis 50P 50P 2,3,4,5 2,3 4,5 R,T,V,W P,Y R,W 50 P2, P3, P4, P5 Vert, Horz Supply/ Return w/ Extended Chassis 50 P2, P3 Vert Supply/ Return w/ Ext Plenum w/ Extended Chassis 50 P4, P5 Horizontal Supply/ Return w/ Extended Chassis SIZE 030 035 040 050 055 060 070 075 090 100 030 035 040 050 055 060 070 075 090 100 030 035 040 050 055 060 070 075 090 100 030 035 040 050 055 060 070 075 090 100 030 035 040 050 055 060 070 075 090 100 030 035 040 050 055 060 070 030 035 040 050 055 060 070 075 090 100 030 035 040 050 055 060 070 WEIGHT LBS KGS 6019 2730 6169 2798 6710 3044 6925 3141 9220 4182 9275 4207 9615 4361 10665 4838 11265 5110 11285 5119 6149 2789 6299 2857 6840 3103 7055 3200 9350 4241 9405 4266 9745 4420 10795 4897 11395 5169 11415 5178 6519 2957 6669 3025 7210 3270 7425 3368 9770 4432 9825 4457 9825 4457 11215 5087 11815 5359 11835 5368 6649 3016 6799 3084 7340 3329 7555 3427 9900 4491 9955 4516 10295 4670 11345 5146 11945 5418 11965 5427 5519 2503 5669 2571 6210 2817 6425 2914 8230 3733 8285 3758 8625 3912 10265 4656 10865 4928 10885 4937 5819 2639 5969 2708 6510 2953 6725 3050 8780 3983 8835 4008 9175 4162 6019 2730 6169 2798 6710 3044 6925 3141 8780 3983 8835 4008 9175 4162 10815 4906 11415 5178 11435 5187 6319 2866 6469 2934 7010 3180 7225 3277 9330 4232 9385 4257 9725 4411 A IN 170.6 170.9 198.2 201.3 228.9 228.5 244.7 253.1 260.9 260.0 169.7 170.0 197.3 200.4 229.0 228.5 244.8 254.4 262.1 261.3 187.1 187.7 214.8 217.9 242.7 242.2 258.8 266.7 274.7 273.4 186.1 186.7 213.8 216.8 242.7 242.3 258.4 268.0 275.8 274.7 159.2 159.4 186.1 189.3 212.6 212.3 250.5 250.1 258.4 257.3 152.3 152.1 180.2 183.6 231.7 231.3 247.5 175.4 176.2 202.8 205.8 226.0 225.6 264.8 264.6 272.9 271.6 166.8 167.1 195.3 198.8 245.1 244.7 260.8 CENTER OF GRAVITY B MM IN 4334 45.8 4342 45.8 5035 45.8 5113 45.8 5814 45.8 5803 45.8 6215 40.2 6429 40.2 6628 41.5 6603 41.5 4310 45.8 4319 45.8 5012 45.8 5090 45.8 5816 45.8 5805 45.8 6218 40.2 6462 40.2 6657 41.5 6637 41.5 4753 45.8 4768 45.8 5456 45.8 5534 45.8 6164 45.8 6151 45.8 6575 40.2 6775 40.2 6976 41.5 6944 41.5 4726 45.8 4742 45.8 5431 45.8 5507 45.8 6166 45.8 6153 45.8 6564 40.2 6808 40.2 7005 41.5 6978 41.5 4043 45.8 4049 45.8 4727 45.8 4807 45.8 5401 45.8 5392 45.8 6362 40.2 6354 40.2 6562 41.5 6535 41.5 3867 45.8 3863 45.8 4576 45.8 4665 45.8 5885 45.8 5874 45.8 6287 40.2 4456 45.8 4475 45.8 5151 45.8 5228 45.8 5741 45.8 5731 45.8 6725 40.2 6722 40.2 6932 41.5 6899 41.5 4237 45.8 4244 45.8 4961 45.8 5050 45.8 6226 45.8 6214 45.8 6625 45.8 LIFTING LUGS C MM 1164 1164 1164 1164 1164 1164 1021 1021 1054 1054 1164 1164 1164 1164 1164 1164 1021 1021 1054 1054 1164 1164 1164 1164 1164 1164 1021 1021 1054 1054 1164 1164 1164 1164 1164 1164 1021 1021 1054 1054 1164 1164 1164 1164 1164 1164 1021 1021 1054 1054 1164 1164 1164 1164 1164 1164 1021 1164 1164 1164 1164 1164 1164 1021 1021 1054 1054 1164 1164 1164 1164 1164 1164 1164 IN 166.4 166.4 185.3 185.3 257.5 257.5 219.0 255.7 255.7 255.7 166.4 166.4 185.3 185.3 257.5 257.5 219.0 255.7 255.7 255.7 191.6 191.6 208.2 208.2 273.2 273.2 250.2 280.8 280.8 280.8 191.6 191.6 208.2 208.2 273.2 273.2 250.2 280.8 280.8 280.8 148.1 148.1 169.5 169.5 210.5 210.5 176.5 255.7 255.7 255.7 166.4 166.4 185.3 185.3 257.5 257.5 219.0 173.3 173.3 194.7 194.7 208.2 208.2 201.7 280.8 280.8 280.8 191.6 191.6 208.2 208.2 273.2 273.2 250.2 MM 4227 4227 4707 4707 6541 6541 5563 6495 6495 6495 4227 4227 4707 4707 6541 6541 5563 6495 6495 6495 4867 4867 5288 5288 6939 6939 6355 7132 7132 7132 4867 4867 5288 5288 6939 6939 6355 7132 7132 7132 3762 3762 4305 4305 5347 5347 4483 6495 6495 6495 4227 4227 4707 4707 6541 6541 5563 4402 4402 4945 4945 5288 5288 5123 7132 7132 7132 4867 4867 5288 5288 6939 6939 6355 NOTE: 1. Weights do not include economizer or power exhaust. a48-8455 48ZZ501077 2.0 Fig. 9 — Rigging Label — Units without Optional Return Fan or High-Capacity Power Exhaust 17 CAUTION - NOTICE TO RIGGERS: ALL PANELS MUST BE IN PLACE WHEN RIGGING. NOTE: Rig with four cables and spread with two 95 inch (2413 MM) spreader bars. MODEL POSITION 1,2,3 4 5 50P 2,3,4,5 -,B,C 48P 2,3,4,5 B,D,H 48P 2,3,4,5 C,E,J 50P 2,3,4,5 R,T,V,W 48P 2,3,4,5 P,R,W 48P 2,3,4,5 Q,S,X 48P 2,3,4,5 B,D,H 48P 2,3,4,5 C,E,J 50P 2,3,4,5 -,B,C 48P 2,3,4,5 R,T,V,W 48P 2,3,4,5 P,R,W 50P 2,3,4,5 Q,S,X UNITS SIZE 50 P2, P3, P4, P5 Vert Supply/Return w/ RE Fan Horz Supply Vert Return w/ RE Fan 48 P2, P3, P4, P5 Low Gas Heat Vert Supply/Return w/ RE Fan Horz Supply Vert Return w/ RE Fan 48 P2, P3, P4, P5 High Gas Heat Vert Supply/Return w/ RE Fan Horz Supply Vert Return w/ RE Fan 50 P2, P3, P4, P5 Vert Sup/Ret, Horz Sup/ Vert Ret w/ RE Fan, w/ Ext Chassis 48 P2, P3, P4, P5 Low Gas Heat Vert Sup/Ret, Horz Sup/ Vert Ret w/ RE Fan, w/ Ext Chassis 48 P2, P3, P4, P5 High Gas Heat Vert Sup/Ret, Horz Sup/ Vert Ret w/ RE Fan, w/ Ext Chassis 48 P2, P3, P4, P5 Low Gas Heat Vert Sup/Ret, Horz Sup/Ret w/ Hi Cap PE 48 P2, P3, P4, P5 High Gas Heat Vert Sup/Ret, Horz Sup/Ret w/ Hi Cap PE 50 P2, P3, P4, P5 Vert Sup/Ret, Horz Sup/Ret w/ Hi Cap PE 48 P2, P3, P4, P5 Low Gas Heat Vert Sup/Ret, Horz Sup/Ret w/ Hi Cap PE w/ Ext Chassis 48 P2, P3, P4, P5 High Gas Heat Vert Sup/Ret, Horz Sup/Ret w/ Hi Cap PE w/ Ext Chassis 50 P2, P3, P4, P5 Vert Sup/Ret, Horz Sup/Ret w/ Hi Cap PE w/ Ext Chassis 075 090 100 075 090 100 075 090 100 075 090 100 075 090 100 075 090 100 075 090 100 075 090 100 075 090 100 075 090 100 075 090 100 075 090 100 WEIGHT LBS KGS 11921 5407 12521 5679 12541 5689 12321 5589 12921 5861 12941 5870 12451 5648 13051 5920 13071 5929 12471 5657 13071 5929 13091 5938 12871 5838 13471 6110 13491 6119 13001 5897 13601 6169 13621 6178 13499 6123 14097 6394 14119 6404 13629 6182 14227 6453 14249 6463 13099 5942 13697 6213 13719 6223 14049 6373 14647 6644 14669 6654 14179 6432 14777 6703 14799 6713 13649 6191 14247 6462 14269 6472 CENTER OF GRAVITY A B IN MM IN MM 220.1 5590 40.2 1021 228.4 5800 41.5 1054 227.8 5786 41.5 1054 224.6 5706 40.2 1021 232.6 5908 41.5 1054 230.4 5853 41.5 1054 226.9 5764 40.2 1021 233.7 5936 41.5 1054 232.9 5915 41.5 1054 231.7 5885 40.2 1021 240.1 6098 41.5 1054 239.2 6075 41.5 1054 236.2 6000 40.2 1021 244.3 6205 41.5 1054 241.8 6142 41.5 1054 238.5 6058 40.2 1021 245.4 6234 41.5 1054 244.2 6203 41.5 1054 290.1 7367 40.2 1021 297.7 7561 41.5 1054 297.1 7546 41.5 1054 291.3 7400 40.2 1021 298.9 7593 41.5 1054 298.2 7575 41.5 1054 287.1 7293 40.2 1021 295.1 7496 41.5 1054 294.4 7478 41.5 1054 483.5 12280 40.2 1021 484.3 12302 41.5 1054 493.8 12542 41.5 1054 483.5 12280 40.2 1021 484.3 12301 41.5 1054 493.8 12542 41.5 1054 483.5 12281 40.2 1021 484.4 12304 41.5 1054 493.8 12543 41.5 1054 LIFTING LUGS C IN 255.7 255.7 255.7 255.7 255.7 255.7 255.7 255.7 255.7 280.8 280.8 280.8 280.8 280.8 280.8 280.8 280.8 280.8 312.1 312.1 312.1 312.1 312.1 312.1 312.1 312.1 312.1 337.3 337.3 337.3 337.3 337.3 337.3 337.3 337.3 337.3 MM 6495 6495 6495 6495 6495 6495 6495 6495 6495 7132 7132 7132 7132 7132 7132 7132 7132 7132 7927 7927 7927 7927 7927 7927 7927 7927 7927 8567 8567 8567 8567 8567 8567 8567 8567 8567 a48-8456 48ZZ501078 2.0 Fig. 10 — Rigging Label — Units with Optional Return Fan or High-Capacity Power Exhaust 18 4 3 B 2 1 A 48P2,P3,P4,P5 UNITS 030 035 040 050 055 060 070 075 090 100 030 035 040 050 055 060 070 075 090 100 030 035 040 050 055 060 070 075 090 100 030 035 040 050 055 060 070 075 090 100 Vertical Supply/Return Horizontal Supply/Return Low Heat No Extended Chassis Vertical Supply/Return Horizontal Supply/Return High Heat No Extended Chassis Vertical Supply/Return Horizontal Supply/Return Low Heat with Extended Chassis Vertical Supply/Return Horizontal Supply/Return High Heat with Extended Chassis 48P2,P3,P4,P5 UNITS WITH OPTIONAL HIGH-CAPACITY POWER EXHAUST Vertical Supply/Return Horizontal Supply/Return Low Heat Vertical Supply/Return Horizontal Supply/Return High Heat Vertical Supply/Return Horizontal Supply/Return Low Heat with Extended Chassis Vertical Supply/Return Horizontal Supply/Return High Heat with Extended Chassis SIZE SIZE 075 090 100 075 090 100 075 090 100 075 090 100 1 2002 2056 1983 2079 2408 2417 2950 3385 3255 3248 2034 2088 2013 2108 2443 2452 2991 3444 3307 3303 2166 2223 2148 2244 2558 2567 3117 3551 3419 3409 2197 2253 2177 2272 2592 2602 3158 3610 3471 3463 CORNER WEIGHTS (lb) 2 3 1009 1008 1031 1029 1374 1372 1386 1384 2205 2202 2223 2220 2450 1913 2604 2033 2911 2407 2929 2422 1042 1041 1064 1062 1410 1408 1422 1420 2236 2233 2254 2250 2481 1937 2618 2044 2931 2424 2946 2436 1096 1094 1114 1112 1460 1458 1471 1469 2331 2328 2349 2346 2541 2023 2747 2145 3048 2521 3070 2538 1130 1129 1148 1147 1496 1494 1508 1506 2361 2358 2379 2376 2623 2048 2761 2156 3068 2537 3086 2552 1 4171 4004 4002 4230 4058 4054 6905 6484 6620 6969 6541 6679 CORNER WEIGHTS (lb) 2 3 3410 2662 3712 3070 3726 3081 3424 2673 3730 3084 3745 3097 984 768 1534 1268 1409 1165 993 776 1547 1280 1422 1176 4 2000 2053 1981 2076 2404 2414 2303 2643 2691 2686 2032 2085 2010 2105 2439 2449 2335 2689 2734 2731 2163 2220 2145 2241 2554 2563 2434 2773 2827 2819 2194 2250 2174 2269 2589 2598 2466 2818 2870 2864 TOTAL (lb) 6,019 6,169 6,710 6,925 9,220 9,275 9,615 10,665 11,265 11,285 6,149 6,299 6,840 7,055 9,350 9,405 9,745 10,795 11,395 11,415 6,519 6,669 7,210 7,425 9,770 9,825 10,165 11,215 11,815 11,835 6,649 6,799 7,340 7,555 9,900 9,955 10,295 11,345 11,945 11,965 A in. 170 5/8 170 7/8 198 1/4 201 1/4 228 7/8 228 1/2 244 5/8 253 1/8 261 260 169 3/4 170 197 3/8 200 3/8 229 228 1/2 244 3/4 254 3/8 262 1/8 261 1/4 187 1/8 187 3/4 214 3/4 217 7/8 242 5/8 242 1/8 258 7/8 266 3/4 274 5/8 273 3/8 186 1/8 186 5/8 213 3/4 216 7/8 242 3/4 242 1/4 258 1/2 268 275 3/4 274 3/4 B in. 45 7/8 45 7/8 45 7/8 45 7/8 45 7/8 45 7/8 40 1/4 40 1/4 41 1/2 41 1/2 45 7/8 45 7/8 45 7/8 45 7/8 45 7/8 45 7/8 40 1/4 40 1/4 41 1/2 41 1/2 45 7/8 45 7/8 45 7/8 45 7/8 45 7/8 45 7/8 40 1/4 40 1/4 41 1/2 41 1/2 45 7/8 45 7/8 45 7/8 45 7/8 45 7/8 45 7/8 40 1/4 40 1/4 41 1/2 41 1/2 4 3256 3311 3309 3302 3356 3352 5391 5362 5474 5441 5409 5523 TOTAL (lb) 13,499 14,097 14,119 13,629 14,227 14,249 14,049 14,647 14,669 14,179 14,777 14,799 A in. 290 297 5/8 297 1/8 291 3/8 299 298 1/4 483 1/2 484 3/8 493 3/4 483 1/2 484 1/4 493 3/4 B in. 40 1/4 41 1/2 41 1/2 40 1/4 41 1/2 41 1/2 40 1/4 41 1/2 41 1/2 40 1/4 41 1/2 41 1/2 NOTE: The weight distribution and center of gravity information include the impact of an economizer, the largest indoor fan motor, and a VFD (variable frequency drive). On units with a return fan or high-capacity power exhaust, the largest motors and VFD are also included. These weights do not include the impact of other factory-installed options such as barometric relief, power exhaust, high-capacity indoor coil, hot water coil, or indoor fan. Fig. 11 — Weight Distribution and Center of Gravity 19 4 3 B 2 1 A 48P2,P3,P4,P5 UNITS WITH OPTIONAL RETURN FAN Vertical Supply/Return Horizontal Supply/Return Low Heat Vertical Supply/Return Horizontal Supply/Return High Heat Vertical Supply/Return Horizontal Supply/Return Low Heat with Extended Chassis Vertical Supply/Return Horizontal Supply/Return High Heat with Extended Chassis SIZE 075 090 100 075 090 100 075 090 100 075 090 100 1 3470 3327 3302 3543 3377 3370 3609 3467 3437 3681 3517 3505 CORNER WEIGHTS (lb) 2 3 3449 2693 3745 3097 3782 3127 3449 2693 3767 3115 3785 3130 3618 2825 3906 3230 3948 3264 3620 2826 3928 3248 3951 3267 4 2709 2751 2730 2766 2793 2787 2818 2867 2842 2874 2908 2898 TOTAL (lb) 12,321 12,921 12,941 12,451 13,051 13,071 12,871 13,471 13,491 13,001 13,601 13,621 A in. 224 5/8 232 5/8 230 3/8 226 7/8 233 3/4 232 7/8 236 1/4 244 1/4 241 3/4 238 1/2 245 3/8 244 1/4 B in. 40 1/4 41 1/2 41 1/2 40 1/4 41 1/2 41 1/2 40 1/4 41 1/2 41 1/2 40 1/4 41 1/2 41 1/2 NOTE: The weight distribution and center of gravity information include the impact of an economizer, the largest indoor fan motor, and a VFD (variable frequency drive). On units with a return fan or high-capacity power exhaust, the largest motors and VFD are also included. These weights do not include the impact of other factory-installed options such as barometric relief, power exhaust, high-capacity indoor coil, hot water coil, or indoor fan. Fig. 11 — Weight Distribution and Center of Gravity (cont) 4. Using field-supplied fittings and pipe sections, assemble U-traps at each secondary drain fitting. See Fig. 24. Provide minimum size of ½-in. pipe for secondary drains. Use a trap at least 4-in. deep for size 030-070 units and 7-in. deep for size 075-100 units. 5. Apply a bead of RTV or similar sealant around the drain assemblies. Consult local plumbing codes for direction on joining multiple drain lines. Total size of any combined line does not need to exceed nominal 2-in. size of primary drain connection. Fill the U-traps at the secondary drain locations prior to unit start-up. Also check the U-traps before each cooling season to ensure the traps are filled and functioning properly. Locate the four 11/4-in. drain coupling assemblies and mounting screws (shipped in a bag taped to the basepan in the supply fan section, located behind the access panel marked FAN SECTION). The drain couplings are a 10-gage plate with a 11/4 in. half coupling welded to the plate. After final positioning of the unit, perform the following procedure: 1. At each of the four secondary drain locations (marked with labels on the unit base rail), position the drain coupling assembly in the side of the base rail. Mark the screw holes and the drain hole locations on the base rail. 2. Drill holes for drain outlet (use 13/8-in. hole saw) and for the mounting screws (use 3/16-in. drill bit). 3. Install a drain coupling assembly using screws provided at each secondary drain hole location. 20 a48-8613 21 Fig. 12 — Base Unit Dimensional Drawing — 48P2,P3030,035 (Standard Chassis Unit Shown) a48-8614 22 Fig. 13 — Base Unit Dimensional Drawing — 48P4,P5030,035 (Standard Chassis Unit Shown) a48-8615 23 Fig. 14 — Base Unit Dimensional Drawing — 48P2,P3040-050 (Standard Chassis Unit Shown) a48-8616 24 Fig. 15 — Base Unit Dimensional Drawing — 48P4,P5040-050 (Standard Chassis Unit Shown) a48-8617 25 Fig. 16 — Base Unit Dimensional Drawing — 48P2,P3055,060 (Standard Chassis Unit Shown) a48-8618 26 Fig. 17 — Base Unit Dimensional Drawing — 48P4,P5055,060 (Standard Chassis Unit Shown) a48-8619 27 Fig. 18 — Base Unit Dimensional Drawing — 48P2,P3070 (Standard Chassis Unit Shown) a48-8620 28 Fig. 19 — Base Unit Dimensional Drawing — 48P4,P5070 (Standard Chassis Unit Shown) a48-8621 29 Fig. 20 — Base Unit Dimensional Drawing — 48P2,P3075-100 (Standard Chassis Unit with Optional High-Capacity Power Exhaust Shown) a48-8622 30 Fig. 21 — Base Unit Dimensional Drawing — 48P4,P5075-100 (Standard Chassis Unit with Optional Return Fan Shown) B A AUXILIARY COIL LOCATION (in.) UNIT SIZES 030,035 040,050 055-070 075-100 075-100 with HighCapacity Power Exhaust a48457 DISTANCE A HEIGHT B 123.0 156.8 200.4 200.4 6.6 6.6 6.6 6.6 279.2 6.6 Fig. 22 — Units with Optional Extended Chassis — Location of Coil Tracks Fig. 25 — Secondary Condensate Drain Location (Curb Mount) Fig. 23 — Primary Drain Connection a48-8460 a48-8458 A 2” MIN. (51 mm) A 2” MIN. (51 mm) A = 4-in. (102 mm) min — Sizes 030-070 7-in. (178 mm) min — Sizes 075-100 Fig. 24 — Slab-Mounted Condensate Drain Piping Details A = 4-in. (102 mm) min — sizes 030-070 7-in. (178 mm) min — sizes 075-100 Fig. 26 — Curb-Mounted Condensate Drain Pipe Details 31 6. Apply a bead of RTV or similar sealant to corner of economizer hood at pivot points to prevent water leaks. See Fig. 29. a48-8459 OUTDOOR AIR HOOD 16-GAGE METAL SEAL PLATE (FIELD SUPPLIED FIELD INSTALLED) BOTTOM OF BASE RAIL OUTDOOR AIR HOOD Fig. 28 — Outdoor Air Hood Installation (Sizes 030-050) Fig. 27 — Secondary Drain Seal Plate Location (Slab Mount) Step 9 — Install Outdoor Hoods (Units without Optional High-Capacity Power Exhaust) a48-8461 UNIT SIZES 030-050 25% Outdoor-Air Hoods (Units without Economizer Option) (Fig. 28) 1. Outdoor-air hoods are shipped bolted to the unit in a shipping position. Remove the 6 screws holding each 25% outdoor air hood shipping cover in place. 2. Remove the holddown screw from each upper corner of each hood. 3. Pivot hoods outward (2 hoods). 4. Install 17 screws around outside of each hood. (Screws are in the fastener package taped to the basepan inside the fan section.) 5. Apply a bead of RTV or similar sealant to corner of each hood at pivot points to prevent water leaks. See Fig. 29. Economizer Hoods (Units with Economizer Option) (Fig. 30 and 31) 1. Remove the 4 screws holding each of the 2 economizer side hoods in place. 2. Pivot hoods outwards (2 hoods). 3. Apply seal strip to vertical flange of hood sides. 4. Install hood sides of hood top using 19 screws (7 each side, 5 top). Screws are in fastener package located with the hood sides and seal strip which is taped inside the unit. 5. Apply a bead of RTV or similar sealant to corners of economizer hoods at pivot points to prevent water leaks. See Fig. 29. UNIT SIZES 055-100 25% Outdoor-Air Hoods (Fig. 32) — The outdoor-air hoods are factory installed on the 055-100 units. Economizer Hoods (Units with Economizer Option) (Fig. 33-35) 1. Remove the 6 screws holding each of the 4 economizer shipping covers in place. 2. Remove the holddown screw from each upper corner of each economizer hood. 3. Pivot hoods outward (4 hoods). 4. Apply seal strip to vertical flange of hood sides. 5. Install 18 screws (5 each side, 6 top, and 2 bottom) around the outside of each hood. (Screws are in the fastener package taped to the basepan inside the fan section.) OUTDOOR-AIR HOOD 4” RTV (ALL HOODS) Fig. 29 — Outdoor-Air and Economizer Hood SIDE HOOD (ROTATE OPEN) END HOOD (FIXED) SIDE HOOD (ROTATE OPEN) Fig. 30 — Economizer Outdoor-Air Hood Installation (Sizes 030-050) SIDE HOOD (ROTATE OPEN) END HOOD (FIXED) SIDE HOOD (ROTATE OPEN) POWER EXHAUST (FIXED) Fig. 31 — Economizer with Power Exhaust Outdoor-Air Hood Installation (Sizes 030-050) 32 Step 10 — Install Economizer Hoods (Units with Optional High-Capacity Power Exhaust) — The economizer uses a total of 4 outdoor intake hoods, 2 on each side of the unit. See Fig. 36. Two small hoods (one per side) are factory-installed and are pivoted inside the unit chassis for shipment. Two large hoods are shipped in packages located inside the unit. The large hoods (one on each side) require field assembly and mounting. INSTALL SMALL HOODS — To install the small economizer hoods, perform the following procedure: 1. Remove the 10 screws holding each of the small economizer hood shipping covers in place. 2. Pivot hoods outward. (There are a total of 2 hoods.) 3. Apply seal strip to vertical flange of hood sides. 4. Install 15 screws (4 each side, 7 across top) around the outside of each hood. Screws are in the fastener package taped to the basepan inside the fan section. 5. Apply a bead of RTV or similar sealant to corner of economizer hood at pivot points to prevent water leaks. (See Fig. 29.) INSTALL LARGE HOODS — Large hoods are shipped disassembled in the economizer section of the unit behind the large economizer hood shipping cover. See Fig. 37 for assembly details for large economizer hoods. To install the large economizer hoods, perform the following procedure: 1. Remove the 17 screws holding each of the large economizer hood shipping covers in place. 2. Remove the packages containing the disassembled large economizer hoods (total of 2 packages). Each package contains the following (see Fig. 37 for Item numbers): left hood side (Item 1), right hood side (Item 2), hood top (Item 3), hood front (Item 4), top filter flange (Item 5), 4 side filter flanges (Item 6), bottom support (Item 7), front support (Item 8), 6 filters (Item 9), 9 filter clips (Item 10), seal strip, and fasteners. 3. Place seal strip on backside of bottom support (Item 7) along entire length of support, covering 6 clearance holes. 4. Attach bottom support piece (Item 7) to unit. Be sure seal strip is between bottom support and panel on unit. 5. Place seal strip on 3/4-in. flange on both the left and right hood sides (Items 1 and 2). 6. Attach the side filter flanges (Item 6) to the left and right hood sides (Items 1 and 2), 2 on each hood side. 7. Attach left and right hood sides (Items 1 and 2) to unit. Be sure seal strip is between hood side and unit. 8. Place seal strip on 3/4-in. flange on hood top (Item 3). 9. Attach top filter flange (Item 5) to hood top (Item 3). 10. Attach top hood to unit and to hood sides. Be sure seal strip is between hood top and unit. 11. Attach front support (Item 8) between left and right hood sides. 12. Place seal strip on all filter flanges. 13. Attach filter clips (Item 10) to front and bottom supports (Items 7 and 8). 14. Install filters (Item 9). Filters are held in place with filter clips. 15. Attach hood front (Item 4) to hood top and sides. 16. Apply RTV or similar sealant to 6 places shown in Fig. 37. OUTDOOR AIR HOODS (FIXED) Fig. 32 — 25% Outdoor-Air Hood Location SIDE HOODS (ROTATE OPEN) END HOODS (FIXED) SIDE HOODS (ROTATE OPEN) Fig. 33 — Economizer Outdoor-Air Hood Installation (Sizes 055-100) SIDE HOODS (ROTATE OPEN) END HOODS (FIXED) POWER EXHAUST (FIXED) SIDE HOODS (ROTATE OPEN) Fig. 34 — Economizer with Power Exhaust Outdoor-Air Hood Installation (Sizes 055-100) SIDE HOODS (ROTATE OPEN) END HOODS (FIXED) RETURN/ EXHAUST (FIXED) SIDE HOODS (ROTATE OPEN) Fig. 35 — Economizer with Return Fan Outdoor-Air Hood Installation (Units with Optional Return Fan) 33 PE VFD ACCESS DOOR AUXILIARY CONTROL BOX LARGE ECONOMIZER HOOD LOCATION EXHAUST AIR POWER EXHAUST ACCESS DOOR SMALL ECONOMIZER HOOD LOCATION LEGEND PE VFD — Power Exhaust Variable Frequency Drive Fig. 36 — Economizer Hood Location — Units with High-Capacity Power Exhaust APPLY RTV IN THE INDICATED AREAS ITEM 5 ITEM 3 SEE DETAIL Z ITEM 6 DETAIL Z SCALE 3:4 ITEM 1 ITEM 8 ITEM 7 ITEM 2 AND BOTH ENDS OF BOTTOM FILTER ROW ITEM 10 ITEM 9 ITEM 4 a48-8462 Fig. 37 — Large Economizer Hood Assembly 34 terminal block and equipment ground. Maximum wire size is two (2) 500 MCM (maximum wire size) conductors per pole. Units with Factory-Installed Disconnect — The factoryinstalled disconnect is an interlocking, door-type. The disconnect handle locks the door when it is in the ON position. The disconnect handle must be in the OFF position to open the control box door. The disconnect is located in the control box behind the control box door for all units. See Fig. 42. All field wiring must comply with NEC and all local codes. Wire must be sized based on MCA (minimum circuit amps) on the unit informative plate. See Fig. 43 for power wiring connections to the unit disconnect and equipment ground. Step 11 — Route Field Wiring UNIT SIZES 030-060 — Field wiring can be brought into the unit through the basepan and roof curb or through the corner post in the side of the unit next to the control box. A 31/2-in. FPT coupling for field power and a 3/4-in. FPT coupling for 24 v control wiring are provided in the basepan. There are two 7/8-in. pilot holes in the corner post as shown on the certified drawings. Use these holes as pilot holes for making the hole for field-supplied conduit in the corner post for field power wiring. CAUTION Use care when drilling near condenser coil. Damage to unit could result. DISCONNECT SIZE 250 Amps 400 Amps 600 Amps If field power wiring is brought through the roof curb, route wiring out through one of the holes to the field-supplied disconnect and then back into the unit through the other hole. See Fig. 38 and 39 for recommended disconnect location. If power wiring is brought through the side of the unit, route wiring from field-supplied disconnect through top hole into unit. If control wiring is to be brought in through the side of the unit, a 7/8-in. diameter hole must be drilled in the corner post next to the control box. UNIT SIZES 070-100 — Field wiring is brought into the unit through the bottom of the control box. Wiring can be brought through the roof curb through field-supplied watertight connections. See Fig. 40. A 45/32-in. hole for field power wiring and a 7/8-in. hole for 24 v control wiring are provided in the bottom of the control box. Field-supplied couplings must be used when routing wiring into the control box. See Fig. 40 for recommended disconnect location. QUANTITY...MAXIMUM WIRE SIZE (MCM) 1...300 1...600 2...600 Operating Voltage — Operating voltage to the compressor must be within the voltage range indicated on the unit nameplate. Voltages between phases must be balanced within 2%, and the current must be balanced within 10%. See Tables 10-25 for unit electrical data. Use the following formula to determine the percentage of voltage imbalance. Voltage Imbalance = 100 x max voltage deviation from average voltage average voltage Example: Supply voltage is 460-3-60. AB = 452 v BC = 464 v AC = 455 v Average Voltage = Step 12 — Make Field Electrical Connections = IMPORTANT: Units with VFDs (variable frequency drives) generate, use, and can radiate radio frequency energy. If units are not installed and used in accordance with these instructions, they may cause radio interference. They have been tested and found to comply with limits of a Class A computing device as defined by FCC (Federal Communications Commission) regulations, Subpart J of Part 15, which are designed to provide reasonable protection against such interference when operated in a commercial environment. 455 + 464 + 455 3 1371 3 = 457 Determine maximum deviation from average voltage: (AB) 457 – 452 = 5 v (BC) 464 – 457 = 7 v (AC) 457 – 455 = 2 v Maximum deviation is 7 v. Determine percent voltage imbalance: % Voltage Imbalance = 100 x POWER WIRING — Units are factory wired for the voltage shown on the unit nameplate. The main terminal block is suitable for use with aluminum or copper wires. Maximum wire size varies according to disconnect size. Units without Factory-Installed Disconnect — When installing units, provide a disconnect per NEC (National Electrical Code) of adequate size (MOCP [maximum overcurrent protection] of unit is on the informative plate). All field wiring must comply with NEC and all local codes. Size wire based on MCA (minimum circuit amps) on the unit informative plate. See Fig. 41 for power wiring connections to the unit power 7 457 = 1.53% This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%. IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact local utility immediately. Unit failure as a result of operation on improper line voltage or excessive phase imbalance constitutes abuse and may cause damage to electrical components. 35 CONTROL BOX a48-8463 CAUTION RECOMMENDED FIELD-SUPPLIED DISCONNECT LOCATION Use care when drilling into corner post to avoid damage to condenser coil. Fig. 38 — Disconnect Location — Size 030 and 035 Units a48-8464 CAUTION Use care when drilling into corner post to avoid damage to condenser coil. Fig. 39 — Disconnect Location — Size 040-060 Units CONTROL BOX RECOMMENDED FIELD-SUPPLIED DISCONNECT LOCATION a48-8465 CAUTION Use care when drilling into corner post to avoid damage to condenser coil. Fig. 40 — Disconnect Location — Size 070-100 Units 36 FACTORY WIRE TB1 21 11 22 12 23 13 23 DISCONNECT PER NEC 22 21 DISCONNECT PER NEC EQUIP GND EQUIP GND LEGEND EQUIP — Equipment GND — Ground NEC — National Electrical Code TB — Terminal Block 13 a48-8466 12 11 FIELD WIRE LEGEND EQUIP — Equipment GND — Ground NEC — National Electrical Code Fig. 43 — Field Power Wiring Connections for Factory-Installed Disconnect Fig. 41 — Field Power Wiring Connections FACTORY-INSTALLED DISCONNECT HANDLE LOCATION FACTORY-INSTALLED DISCONNECT (HIDDEN) a48-8467 Fig. 42 — Factory-Installed Disconnect Location (End of Unit Shown) 37 Table 10 — Electrical Data, 48P2,P3,P4,P5030 Units COMPRESSOR No. A1 No. B1 VOLTAGE RANGE CONDENSER FAN MOTOR EVAPORATOR FAN MOTOR POWER EXHAUST POWER SUPPLY VOLTAGE 3 PH, 60 Hz Min 208/230 187 Max 253 Qty 1 RLA (ea) 51.3 LRA (ea) 300 Qty 1 RLA (ea) 51.3 LRA (ea) 300 Qty 2 FLA Hp 1 23.1 150 1 23.1 150 2 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 11.0 — 2 2 2 2 — 3 5 7.5 10 14.0 — 2 2 2 2 — 3 5 7.5 10 — 4.8 7.6 11.0 14.0 72.6 82.2 87.8 94.6 100.6 90 100 110 110 110 21.0 — 2 2 2 2 — 3 5 7.5 10 — 4.8 7.6 11.0 14.0 79.6 89.2 94.8 101.6 107.6 100 110 110 110 125 27.0 — 2 2 2 2 — 3 5 7.5 10 — 4.8 7.6 11.0 14.0 86.6 96.2 101.8 108.6 114.6 110 110 125 125 125 34.0 — 2 2 2 2 — 3 5 7.5 10 — 4.8 7.6 11.0 14.0 95.3 104.9 110.5 117.3 123.3 125 125 125 150 150 40.0 — 2 2 2 2 — 3 5 7.5 10 — 4.8 7.6 11.0 14.0 102.8 112.4 118.0 124.8 130.8 125 150 150 150 150 46.2 / 42.0 20 59.4 / 54.0 25 74.8 / 68.0 30 88.0 / 80.0 6.6 (ea) 3.3 (ea) 30 38 (ea) — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / — 9.6 15.2 22.0 28.0 — 9.6 15.2 22.0 28.0 — 9.6 15.2 22.0 28.0 — 9.6 15.2 22.0 28.0 — 9.6 15.2 22.0 28.0 — 9.6 15.2 22.0 28.0 FUSE OR HACR BRKR* — 4.8 7.6 11.0 14.0 15 25 MCA 200/200 225/200 225/225 250/225 250/250 200/200 225/225 225/225 250/250 250/250 225/200 225/225 250/250 250/250 250/250 225/225 250/250 250/250 250/250 300/250 250/250 300/250 300/250 300/300 300/300 300/250 300/300 300/300 350/300 350/350 30.8 / 28.0 20 FLA 152.8/150.6 174.0/169.8 186.2/181.0 201.2/194.6 214.4/206.6 159.4/156.6 180.6/175.8 192.8/187.0 207.8/200.6 221.0/212.6 174.8/170.6 196.0/189.8 208.2/201.0 223.2/214.6 236.4/226.6 190.1/183.3 211.3/202.5 223.5/213.7 238.5/227.3 251.7/239.3 209.3/200.8 230.5/220.0 242.7/231.2 257.7/244.8 270.9/256.8 225.8/215.8 247.0/235.0 259.2/246.2 274.2/259.8 287.4/271.8 69.6 79.2 84.8 91.6 97.6 10 15 508 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 24.2 / 22.0 10 414 Hp (ea) 7 1/2 7 1/2 460 Qty FLA 90 100 100 110 110 Table 10 — Electrical Data, 48P2,P3,P4,P5030 Units (cont) COMPRESSOR No. A1 No. B1 VOLTAGE RANGE CONDENSER FAN MOTOR EVAPORATOR FAN MOTOR POWER EXHAUST POWER SUPPLY VOLTAGE 3 PH, 60 Hz Min Max Qty RLA (ea) LRA (ea) Qty RLA (ea) LRA (ea) Qty FLA Hp 7 1/2 10 15 575 518 632 1 19.9 109 1 19.9 109 2 30 — — — — — — Hp (ea) FLA 9.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 59.0 66.8 71.2 77.0 81.0 70 80 90 90 100 11.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 61.0 68.8 73.2 79.0 83.0 80 80 90 90 100 17.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 67.0 74.8 79.2 85.0 89.0 80 90 90 100 100 22.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 72.5 80.3 84.7 90.5 94.5 90 100 100 110 110 27.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 78.8 86.6 91.0 96.8 100.8 100 110 110 110 125 32.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 85.0 92.8 97.2 103.0 107.0 110 110 125 125 125 2.6 25 FLA HACR Hp LRA MCA RLA Qty (ea) 20 LEGEND Full Load Amps Heating, Air Conditioning, and Refrigeration Nominal Horsepower Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Rated Load Amps FUSE OR HACR BRKR* FLA (ea) MCA NOTE: Units use 1 (low heat) or 2 (high heat) combustion fan motors rated at 0.3 FLA each. * Used to determine minimum disconnect per NEC (National Electrical Code). 39 Table 11 — Electrical Data, 48P2,P3,P4,P5035 Units VOLTAGE 3 PH, 60 Hz 208/230 460 COMPRESSOR No. A1 No. B1 VOLTAGE RANGE Min 187 414 Max 253 508 Qty 1 1 RLA LRA (ea) (ea) 55.8 26.9 340 179 Qty 1 1 CONDENSER EVAPORATOR FAN FAN MOTOR MOTOR RLA LRA (ea) (ea) 55.8 26.9 340 179 Qty 2 2 FLA Hp FLA 7 1/2 24.2 / 22.0 10 30.8 / 28.0 15 46.2 / 42.0 20 59.4 / 54.0 25 74.8 / 68.0 30 88.0 / 80.0 7 1/2 11.0 10 14.0 15 21.0 20 27.0 25 34.0 30 40.0 6.6 (ea) 3.3 (ea) 40 POWER EXHAUST Qty Hp (ea) — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 FLA (ea) — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 / — / 9.6 / 15.2 / 22.0 / 28.0 / — / 9.6 / 15.2 / 22.0 / 28.0 / — / 9.6 / 15.2 / 22.0 / 28.0 / — / 9.6 / 15.2 / 22.0 / 28.0 / — / 9.6 / 15.2 / 22.0 / 28.0 / — / 9.6 / 15.2 / 22.0 / 28.0 — 4.8 7.6 11.0 14.0 — 4.8 7.6 11.0 14.0 — 4.8 7.6 11.0 14.0 — 4.8 7.6 11.0 14.0 — 4.8 7.6 11.0 14.0 — 4.8 7.6 11.0 14.0 POWER SUPPLY MCA FUSE OR HACR BRKR* 163.0/160.8 184.2/180.0 196.4/191.2 211.4/204.8 224.6/216.8 169.6/166.8 190.8/186.0 203.0/197.2 218.0/210.8 231.2/222.8 185.0/180.8 206.2/200.0 218.4/211.2 233.4/224.8 246.6/236.8 199.1/192.8 220.3/212.0 232.5/223.2 247.5/236.8 260.7/248.8 218.3/209.8 239.5/229.0 251.7/240.2 266.7/253.8 279.9/265.8 234.8/224.8 256.0/244.0 268.2/255.2 283.2/268.8 296.4/280.8 78.1 87.7 93.3 100.1 106.1 81.1 90.7 96.3 103.1 109.1 88.1 97.7 103.3 110.1 116.1 94.2 103.8 109.4 116.2 122.2 102.9 112.5 118.1 124.9 130.9 110.4 120.0 125.6 132.4 138.4 200/200 225/225 250/225 250/250 250/250 225/200 225/225 250/250 250/250 250/250 225/225 250/250 250/250 250/250 300/250 250/225 250/250 250/250 300/250 300/300 250/250 300/250 300/300 300/300 350/300 300/300 300/300 350/300 350/300 350/350 100 110 110 125 125 100 110 110 125 125 110 110 125 125 125 110 125 125 125 125 125 125 150 150 150 150 150 150 150 175 Table 11 — Electrical Data, 48P2,P3,P4,P5035 Units (cont) VOLTAGE 3 PH, 60 Hz COMPRESSOR No. A1 No. B1 VOLTAGE RANGE Min Max Qty RLA LRA (ea) (ea) Qty CONDENSER EVAPORATOR FAN FAN MOTOR MOTOR RLA LRA (ea) (ea) Qty FLA Hp 7 1/2 10 15 575 518 632 1 23.7 132 1 23.7 132 2 30 FLA HACR Hp LRA MCA RLA — — — — — — Qty Hp (ea) FLA 9.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 67.5 75.3 79.7 85.5 89.5 90 90 100 100 110 11.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 69.5 77.3 81.7 87.5 91.5 90 100 100 110 110 17.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 75.5 83.3 87.7 93.5 97.5 90 100 110 110 110 22.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 80.5 88.3 92.7 98.5 102.5 100 110 110 110 125 27.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 86.4 94.2 98.6 104.4 108.4 110 110 125 125 125 32.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 92.6 100.4 104.8 110.6 114.6 110 125 125 125 125 2.6 25 LEGEND Full Load Amps Heating, Air Conditioning, and Refrigeration Nominal Horsepower Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Rated Load Amps POWER SUPPLY FLA (ea) 20 POWER EXHAUST (ea) MCA FUSE OR HACR BRKR* NOTE: Units use 1 (low heat) or 2 (high heat) combustion fan motors rated at 0.3 FLA each. * Used to determine minimum disconnect per NEC (National Electrical Code). 41 Table 12 — Electrical Data, 48P2,P3,P4,P5040 Units VOLTAGE 3 PH, 60 Hz Min 208/230 460 COMPRESSOR No. A1 No. B1 VOLTAGE RANGE 187 414 Max 253 508 Qty 1 1 RLA (ea) 55.8 26.9 LRA (ea) 340 179 Qty 2 2 RLA (ea) 30.1 16.7 CONDENSER FAN MOTOR LRA (ea) 225 114 Qty 3 3 FLA EVAPORATOR FAN MOTOR Hp FLA 7 1/2 24.2 / 22.0 10 30.8 / 28.0 15 46.2 / 42.0 20 59.4 / 54.0 25 74.8 / 68.0 30 88.0 / 80.0 7 1/2 11.0 10 14.0 15 21.0 20 27.0 25 34.0 30 40.0 6.6 (ea) 3.3 (ea) 42 POWER EXHAUST Qty Hp (ea) — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 FLA (ea) — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 / — / 9.6 / 15.2 / 22.0 / 28.0 / — / 9.6 / 15.2 / 22.0 / 28.0 / — / 9.6 / 15.2 / 22.0 / 28.0 / — / 9.6 / 15.2 / 22.0 / 28.0 / — / 9.6 / 15.2 / 22.0 / 28.0 / — / 9.6 / 15.2 / 22.0 / 28.0 — 4.8 7.6 11.0 14.0 — 4.8 7.6 11.0 14.0 — 4.8 7.6 11.0 14.0 — 4.8 7.6 11.0 14.0 — 4.8 7.6 11.0 14.0 — 4.8 7.6 11.0 14.0 POWER SUPPLY MCA FUSE OR HACR BRKR* 174.0/171.8 195.2/191.0 207.4/202.2 222.4/215.8 235.6/227.8 180.6/177.8 201.8/197.0 214.0/208.2 229.0/221.8 242.2/233.8 196.0/191.8 217.2/211.0 229.4/222.2 244.4/235.8 257.6/247.8 210.1/203.8 231.3/223.0 243.5/234.2 258.5/247.8 271.7/259.8 229.3/220.8 250.5/240.0 262.7/251.2 277.7/264.8 290.9/276.8 245.8/235.8 267.0/255.0 279.2/266.2 294.2/279.8 307.4/291.8 87.9 97.5 103.1 109.9 115.9 90.9 100.5 106.1 112.9 118.9 97.9 107.5 113.1 119.9 125.9 104.0 113.6 119.2 126.0 132.0 112.7 122.3 127.9 134.7 140.7 120.2 129.8 135.4 142.2 148.2 225/225 250/225 250/250 250/250 250/250 225/225 250/250 250/250 250/250 250/250 250/225 250/250 250/250 300/250 300/300 250/250 250/250 300/250 300/300 300/300 300/250 300/300 300/300 350/300 350/300 300/300 350/300 350/300 350/350 350/350 110 110 125 125 125 110 125 125 125 125 110 125 125 125 150 125 125 125 150 150 125 150 150 150 150 150 150 175 175 175 Table 12 — Electrical Data, 48P2,P3,P4,P5040 Units (cont) VOLTAGE COMPRESSOR No. A1 No. B1 VOLTAGE RANGE 3 PH, 60 Hz Min Max Qty RLA (ea) LRA (ea) Qty RLA (ea) CONDENSER FAN MOTOR LRA (ea) Qty FLA EVAPORATOR FAN MOTOR Hp 7 1/2 10 15 575 518 632 1 23.7 132 2 12.2 80 3 30 FLA HACR Hp LRA MCA RLA — — — — — — Qty Hp (ea) FLA 9.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 70.8 78.6 83.0 88.8 92.8 90 100 100 110 110 11.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 72.8 80.6 85.0 90.8 94.8 90 100 100 110 110 17.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 78.8 86.6 91.0 96.8 100.8 100 110 110 110 110 22.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 83.8 91.6 96.0 101.8 105.8 100 110 110 125 125 27.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 89.7 97.5 101.9 107.7 111.7 110 110 125 125 125 32.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 95.9 103.7 108.1 113.9 117.9 125 125 125 125 125 2.6 25 LEGEND Full Load Amps Heating, Air Conditioning, and Refrigeration Nominal Horsepower Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Rated Load Amps POWER SUPPLY FLA (ea) 20 POWER EXHAUST (ea) MCA FUSE OR HACR BRKR* NOTE: Units use 1 (low heat) or 2 (high heat) combustion fan motors rated at 0.3 FLA each. * Used to determine minimum disconnect per NEC (National Electrical Code). 43 Table 13 — Electrical Data, 48P2,P3,P4,P5050 Units VOLTAGE 3 PH, 60 Hz Min 208/230 460 COMPRESSOR No. A1 No. B1 VOLTAGE RANGE 187 414 Max 253 508 Qty 2 2 RLA (ea) 33.3 17.9 LRA (ea) 239 125 Qty 2 2 RLA (ea) 48.1 18.6 CONDENSER FAN MOTOR LRA (ea) 245 125 Qty 4 4 FLA EVAPORATOR FAN MOTOR Hp FLA 7 1/2 24.2 / 22.0 10 30.8 / 28.0 15 46.2 / 42.0 20 59.4 / 54.0 25 74.8 / 68.0 30 88.0 / 80.0 7 1/2 11.0 10 14.0 15 21.0 20 27.0 25 34.0 30 40.0 6.6 (ea) 3.3 (ea) 44 POWER EXHAUST Qty Hp (ea) — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 2 2 2 2 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 — 3 5 7.5 10 FLA (ea) — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 — 10.6 16.7 24.2 30.8 / — / 9.6 / 15.2 / 22.0 / 28.0 / — / 9.6 / 15.2 / 22.0 / 28.0 / — / 9.6 / 15.2 / 22.0 / 28.0 / — / 9.6 / 15.2 / 22.0 / 28.0 / — / 9.6 / 15.2 / 22.0 / 28.0 / — / 9.6 / 15.2 / 22.0 / 28.0 — 4.8 7.6 11.0 14.0 — 4.8 7.6 11.0 14.0 — 4.8 7.6 11.0 14.0 — 4.8 7.6 11.0 14.0 — 4.8 7.6 11.0 14.0 — 4.8 7.6 11.0 14.0 POWER SUPPLY MCA FUSE OR HACR BRKR* 225.4/223.2 246.6/242.4 258.8/253.6 273.8/267.2 287.0/279.2 232.0/229.2 253.2/248.4 265.4/259.6 280.4/273.2 293.6/285.2 247.4/243.2 268.6/262.4 280.8/273.6 295.8/287.2 309.0/299.2 263.5/256.7 284.7/275.9 296.9/287.1 311.9/300.7 325.1/312.7 282.7/274.2 303.9/293.4 316.1/304.6 331.1/318.2 344.3/330.2 299.2/289.2 320.4/308.4 332.6/319.6 347.6/333.2 360.8/345.2 101.9 111.5 117.1 123.9 129.9 104.9 114.5 120.1 126.9 132.9 112.5 122.1 127.7 134.5 140.5 120.0 129.6 135.2 142.0 148.0 128.7 138.3 143.9 150.7 156.7 136.2 145.8 151.4 158.2 164.2 250/250 250/250 300/300 300/300 300/300 250/250 300/250 300/300 300/300 300/300 250/250 300/300 300/300 300/300 350/300 300/300 300/300 350/300 350/350 350/350 350/300 350/350 350/350 400/350 400/350 350/350 400/350 400/350 400/400 400/400 110 125 125 125 150 110 125 125 150 150 125 125 150 150 150 125 150 150 150 150 150 150 175 175 175 175 175 175 175 200 Table 13 — Electrical Data, 48P2,P3,P4,P5050 Units (cont) VOLTAGE COMPRESSOR No. A1 No. B1 VOLTAGE RANGE 3 PH, 60 Hz Min Max Qty RLA (ea) LRA (ea) Qty RLA (ea) CONDENSER FAN MOTOR LRA (ea) Qty FLA EVAPORATOR FAN MOTOR Hp 7 1/2 10 15 575 518 632 2 12.8 80 2 14.7 100 4 30 — — — — — — Qty Hp (ea) FLA 9.0 — 2 2 2 2 — 3 5 7.5 10 11.0 — 2 2 2 2 LEGEND Full Load Amps Heating, Air Conditioning, and Refrigeration Nominal Horsepower Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Rated Load Amps POWER SUPPLY MCA FUSE OR HACR BRKR* — 3.9 6.1 9.0 11.0 78.1 85.9 90.3 96.1 100.1 90 100 100 110 110 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 80.1 87.9 92.3 98.1 102.1 90 100 100 110 110 17.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 86.7 94.5 98.9 104.7 108.7 100 110 110 110 125 22.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 92.9 100.7 105.1 110.9 114.9 110 110 125 125 125 27.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 99.2 107.0 111.4 117.2 121.2 125 125 125 125 125 32.0 — 2 2 2 2 — 3 5 7.5 10 — 3.9 6.1 9.0 11.0 105.4 113.2 117.6 123.4 127.4 125 125 125 150 150 2.6 25 FLA HACR Hp LRA MCA RLA FLA (ea) 20 POWER EXHAUST (ea) NOTE: Units use 1 (low heat) or 2 (high heat) combustion fan motors rated at 0.3 FLA each. * Used to determine minimum disconnect per NEC (National Electrical Code). 45 Table 14 — Electrical Data, 48P2,P3,P4,P5055 Units VOLTAGE COMPRESSOR No. A1 No. B1 VOLTAGE RANGE 3 PH, 60 Hz Min Max Qty RLA (ea) LRA (ea) Qty RLA (ea) LRA (ea) CONDENSER FAN MOTOR EVAPORATOR FAN MOTOR Qty Hp FLA 15 20 208/230 187 253 2 48.1 245 2 48.1 245 4 6.6 (ea) 25 30 40 15 20 460 414 508 2 18.6 125 2 18.6 125 4 3.3 (ea) 25 30 40 15 20 575 518 632 2 14.7 100 2 14.7 100 4 2.6 (ea) 25 30 40 FLA HACR Hp LRA MCA RLA — — — — — — LEGEND Full Load Amps Heating, Air Conditioning, and Refrigeration Nominal Horsepower Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Rated Load Amps * Used to determine minimum disconnect per NEC (National Electrical Code). NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at 0.3 FLA each. 46 FLA POWER EXHAUST Qty — 2 2 2 — 2 59.4/54.0 2 2 — 2 74.8/68.0 2 2 — 2 88.0/80.0 2 2 — 2 114.0/104.0 2 2 — 2 21.0 2 2 — 2 27.0 2 2 — 2 34.0 2 2 — 2 40.0 2 2 — 2 52.0 2 2 — 2 17.0 2 2 — 2 22.0 2 2 — 2 27.0 2 2 — 2 32.0 2 2 — 2 41.0 2 2 46.2/42.0 Hp (ea) — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 FLA (ea) — 16.7 24.2 30.8 — 16.7 24.2 30.8 — 16.7 24.2 30.8 — 16.7 24.2 30.8 — 16.7 24.2 30.8 / — / 15.2 / 22.0 / 28.0 / — / 15.2 / 22.0 / 28.0 / — / 15.2 / 22.0 / 28.0 / — / 15.2 / 22.0 / 28.0 / — / 15.2 / 22.0 / 28.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 POWER SUPPLY MCA FUSE OR HACR BRKR* 277.0/272.8 310.4/303.2 325.4/316.8 338.6/328.8 293.1/286.3 326.5/316.7 341.5/330.3 354.7/342.3 312.3/303.8 345.7/334.2 360.7/347.8 373.9/359.8 328.8/318.8 362.2/349.2 377.2/362.8 390.4/374.8 361.3/348.8 394.7/379.2 409.7/392.8 422.9/404.8 113.9 129.1 135.9 141.9 121.4 136.6 143.4 149.4 130.1 145.3 152.1 158.1 137.6 152.8 159.6 165.6 152.6 167.8 174.6 180.6 90.5 102.7 108.5 112.5 96.7 108.9 114.7 118.7 103.0 115.2 121.0 125.0 109.2 121.4 127.2 131.2 120.5 132.7 138.5 142.5 300/300 350/350 350/350 350/350 350/300 350/350 400/350 400/350 350/350 400/400 400/400 400/400 400/350 450/400 450/400 450/450 450/450 500/450 500/450 500/500 125 150 150 150 125 150 150 175 150 175 175 175 175 175 175 200 200 200 225 225 100 110 125 125 110 125 125 125 125 125 125 150 125 150 150 150 150 150 175 175 Table 15 — Electrical Data, 48P2,P3,P4,P5060 Units VOLTAGE COMPRESSOR No. A1 No. B1 VOLTAGE RANGE 3 PH, 60 Hz Min Max Qty RLA (ea) LRA (ea) Qty RLA (ea) LRA (ea) CONDENSER FAN MOTOR EVAPORATOR FAN MOTOR Qty Hp FLA 15 20 208/230 187 253 2 51.3 300 2 51.3 300 4 6.6 (ea) 25 30 40 15 20 460 414 508 2 23.1 150 2 23.1 150 4 3.3 (ea) 25 30 40 15 20 575 518 632 2 19.9 109 2 19.9 109 4 2.6 (ea) 25 30 40 FLA HACR Hp LRA MCA RLA — — — — — — LEGEND Full Load Amps Heating, Air Conditioning, and Refrigeration Nominal Horsepower Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Rated Load Amps * Used to determine minimum disconnect per NEC (National Electrical Code). NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at 0.3 FLA each. 47 FLA POWER EXHAUST Qty — 2 2 2 — 2 59.4/54.0 2 2 — 2 74.8/68.0 2 2 — 2 88.0/80.0 2 2 — 2 114.0/104.0 2 2 — 2 21.0 2 2 — 2 27.0 2 2 — 2 34.0 2 2 — 2 40.0 2 2 — 2 52.0 2 2 — 2 17.0 2 2 — 2 22.0 2 2 — 2 27.0 2 2 — 2 32.0 2 2 — 2 41.0 2 2 46.2/42.0 Hp (ea) — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 FLA (ea) — 16.7 24.2 30.8 — 16.7 24.2 30.8 — 16.7 24.2 30.8 — 16.7 24.2 30.8 — 16.7 24.2 30.8 / — / 15.2 / 22.0 / 28.0 / — / 15.2 / 22.0 / 28.0 / — / 15.2 / 22.0 / 28.0 / — / 15.2 / 22.0 / 28.0 / — / 15.2 / 22.0 / 28.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 POWER SUPPLY MCA FUSE OR HACR BRKR* 290.6/286.4 324.0/316.8 339.0/330.4 352.2/342.4 305.9/299.1 339.3/329.5 354.3/343.1 367.5/355.1 325.1/316.6 358.5/347.0 373.5/360.6 386.7/372.6 341.6/331.6 375.0/362.0 390.0/375.6 403.2/387.6 374.1/361.6 407.5/392.0 422.5/405.6 435.7/417.6 132.4 147.6 154.4 160.4 139.4 154.6 161.4 167.4 148.1 163.3 170.1 176.1 155.6 170.8 177.6 183.6 170.6 185.8 192.6 198.6 112.0 124.2 130.0 134.0 117.5 129.7 135.5 139.5 123.8 136.0 141.8 145.8 130.0 142.2 148.0 152.0 141.3 153.5 159.3 163.3 300/300 350/350 350/350 400/350 350/350 350/350 400/350 400/400 350/350 400/400 400/400 450/400 400/400 450/400 450/450 450/450 450/450 500/450 500/500 500/500 150 150 175 175 150 175 175 175 175 175 200 200 175 200 200 200 200 225 225 250 125 125 150 150 125 150 150 150 150 150 150 150 150 150 175 175 175 175 200 200 Table 16 — Electrical Data, 48P2,P3,P4,P5070 Units VOLTAGE COMPRESSOR No. A1 No. B1 VOLTAGE RANGE 3 PH, 60 Hz Min Max Qty RLA (ea) LRA (ea) Qty RLA (ea) LRA (ea) CONDENSER FAN MOTOR EVAPORATOR FAN MOTOR Qty Hp FLA 15 20 208/230 187 253 2 51.3 300 2 55.8 340 4 6.6 (ea) 25 30 40 15 20 460 414 508 2 23.1 150 2 26.9 179 4 3.3 (ea) 25 30 40 15 20 575 518 632 2 19.9 109 2 23.7 132 4 2.6 (ea) 25 30 40 FLA HACR Hp LRA MCA RLA — — — — — — LEGEND Full Load Amps Heating, Air Conditioning, and Refrigeration Nominal Horsepower Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Rated Load Amps * Used to determine minimum disconnect per NEC (National Electrical Code). NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at 0.3 FLA each. 48 FLA POWER EXHAUST Qty — 2 2 2 — 2 59.4/54.0 2 2 — 2 74.8/68.0 2 2 — 2 88.0/80.0 2 2 — 2 114.0/104.0 2 2 — 2 21.0 2 2 — 2 27.0 2 2 — 2 34.0 2 2 — 2 40.0 2 2 — 2 52.0 2 2 — 2 17.0 2 2 — 2 22.0 2 2 — 2 27.0 2 2 — 2 32.0 2 2 — 2 41.0 2 2 46.2/42.0 FLA Hp (ea) — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 (ea) — 16.7 24.2 30.8 — 16.7 24.2 30.8 — 16.7 24.2 30.8 — 16.7 24.2 30.8 — 16.7 24.2 30.8 / — / 15.2 / 22.0 / 28.0 / — / 15.2 / 22.0 / 28.0 / — / 15.2 / 22.0 / 28.0 / — / 15.2 / 22.0 / 28.0 / — / 15.2 / 22.0 / 28.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 POWER SUPPLY MCA FUSE OR HACR BRKR* 300.8/ 296.6 334.2/ 327.0 349.2/ 340.6 362.4/ 352.6 314.9/ 308.6 348.3/ 339.0 363.3/ 352.6 376.5/ 364.6 334.1/ 325.6 367.5/ 356.0 382.5/ 369.6 395.7/ 381.6 350.6/ 340.6 384.0/ 371.0 399.0/ 384.6 412.2/ 396.6 383.1/ 370.6 416.5/ 401.0 431.5/ 414.6 444.7/ 426.6 140.9 156.1 162.9 168.9 147.0 162.2 169.0 175.0 155.7 170.9 177.7 183.7 163.2 178.4 185.2 191.2 178.2 193.4 200.2 206.2 120.5 132.7 138.5 142.5 125.5 137.7 143.5 147.5 131.4 143.6 149.4 153.4 137.6 149.8 155.6 159.6 148.9 161.1 166.9 170.9 350/350 350/350 400/350 400/400 350/350 400/350 400/400 400/400 400/350 400/400 450/400 450/400 400/400 450/450 450/450 500/450 450/450 500/500 500/500 500/500 150 175 175 175 150 175 175 200 175 200 200 200 200 200 225 225 225 225 250 250 125 150 150 150 150 150 150 150 150 150 175 175 150 175 175 175 175 200 200 200 Table 17 — Electrical Data — 48P2,P3,P4,P5075 Standard Units COMPRESSOR VOLTAGE No. A1,A2 RANGE No. B1,B2 CONDENSER EVAPORATOR POWER FAN MOTOR FAN MOTOR EXHAUST POWER SUPPLY VOLTAGE 3 PH, 60 Hz Min 460 575 FLA HACR Hp LRA MCA RLA — — — — — — 414 518 Max 508 632 Qty 2 2 RLA LRA (ea) (ea) 26.9 23.7 179 132 Qty RLA LRA (ea) (ea) 2 2 26.9 23.7 179 132 Qty 4 4 FLA 3.3 (ea) 2.6 (ea) LEGEND Full Load Amps Heating, Air Conditioning, and Refrigeration Nominal Horsepower Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Rated Load Amps * Used to determine minimum disconnect per NEC (National Electrical Code). NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at 0.3 FLA each. 49 Hp FLA 30 40.0 40 52.0 50 65.0 60 77.0 75 96.0 30 32.0 40 41.0 50 52.0 60 62.0 75 77.0 Qty — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 Hp FLA (ea) (ea) — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 MCA FUSE OR HACR BRKR* 170.8 186.0 192.8 198.8 185.8 201.0 207.8 213.8 202.1 217.3 224.1 230.1 217.1 232.3 239.1 245.1 240.8 256.0 262.8 268.8 145.2 157.4 163.2 167.2 156.5 168.7 174.5 178.5 170.2 182.4 188.2 192.2 182.7 194.9 200.7 204.7 201.5 213.7 219.5 223.5 200 225 225 225 225 250 250 250 250 250 250 250 250 300 300 300 300 350 350 350 175 175 175 175 175 200 200 200 200 225 225 225 225 250 250 250 250 250 250 300 Table 18 — Electrical Data — 48P2,P3,P4,P5075 Units with Optional High-Capacity Power Exhaust COMPRESSOR VOLTAGE No. A1,A2 RANGE No. B1,B2 CONDENSER EVAPORATOR POWER FAN MOTOR FAN MOTOR EXHAUST POWER SUPPLY VOLTAGE 3 PH, 60 Hz Min 460 575 FLA HACR Hp LRA MCA RLA — — — — — — 414 518 Max 508 632 Qty 2 2 RLA LRA (ea) (ea) 26.9 23.7 179 132 Qty RLA LRA (ea) (ea) 2 2 26.9 23.7 179 132 Qty 4 4 FLA 3.3 (ea) 2.6 (ea) LEGEND Full Load Amps Heating, Air Conditioning, and Refrigeration Nominal Horsepower Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Rated Load Amps * Used to determine minimum disconnect per NEC (National Electrical Code). NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at 0.3 FLA each. 50 Hp FLA 30 40.0 40 52.0 50 65.0 60 77.0 75 96.0 30 32.0 40 41.0 50 52.0 60 62.0 75 77.0 Qty 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Hp FLA (ea) (ea) 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 14.0 21.0 27.0 34.0 40.0 14.0 21.0 27.0 34.0 40.0 14.0 21.0 27.0 34.0 40.0 14.0 21.0 27.0 34.0 40.0 14.0 21.0 27.0 34.0 40.0 11.0 17.0 22.0 27.0 32.0 11.0 17.0 22.0 27.0 32.0 11.0 17.0 22.0 27.0 32.0 11.0 17.0 22.0 27.0 32.0 11.0 17.0 22.0 27.0 32.0 MCA 198.8 212.8 224.8 238.8 250.8 213.8 227.8 239.8 253.8 265.8 230.1 244.1 256.1 270.1 282.1 245.1 259.1 271.1 285.1 297.1 268.8 282.8 294.8 308.8 320.8 167.2 179.2 189.2 199.2 209.2 178.5 190.5 200.5 210.5 220.5 192.2 204.2 214.2 224.2 234.2 204.7 216.7 226.7 236.7 246.7 223.5 235.5 245.5 255.5 265.5 FUSE OR HACR BRKR* 225 250 250 250 300 250 250 250 300 300 250 300 300 300 300 300 300 300 350 350 350 350 350 400 400 175 200 200 225 225 200 225 225 250 250 225 250 250 250 250 250 250 250 250 300 300 300 300 300 300 Table 19 — Electrical Data — 48P2,P3,P4,P5075 Units with Optional Return Fan VOLTAGE 3 PH, 60 Hz Min 460 575 FLA HACR Hp LRA MCA RLA — — — — — — COMPRESSOR No. A1 No. B1 VOLTAGE RANGE 414 518 Max 508 632 Qty 2 2 RLA (ea) 26.9 23.7 LRA (ea) 179 132 Qty RLA (ea) 2 2 26.9 23.7 CONDENSER FAN MOTOR LRA (ea) 179 132 Qty 4 4 FLA 3.3 (ea) 2.6 (ea) LEGEND Full Load Amps Heating, Air Conditioning, and Refrigeration Nominal Horsepower Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Rated Load Amps * Used to determine minimum disconnect per NEC (National Electrical Code). NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at 0.3 FLA each. 51 EVAPORATOR FAN MOTOR Hp FLA 30 40.0 40 52.0 50 65.0 60 77.0 75 96.0 30 32.0 40 41.0 50 52.0 60 62.0 75 77.0 POWER EXHAUST Qty Hp (ea) FLA 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 27.0 34.0 40.0 52.0 27.0 34.0 40.0 52.0 27.0 34.0 40.0 52.0 27.0 34.0 40.0 52.0 27.0 34.0 40.0 52.0 22.0 27.0 32.0 41.0 22.0 27.0 32.0 41.0 22.0 27.0 32.0 41.0 22.0 27.0 32.0 41.0 22.0 27.0 32.0 41.0 (ea) POWER SUPPLY MCA FUSE OR HACR BRKR* 197.8 204.8 210.8 225.8 212.8 219.8 225.8 237.8 229.1 236.1 242.1 254.1 244.1 251.1 257.1 269.1 267.8 274.8 280.8 292.8 167.2 172.2 177.2 188.5 178.5 183.5 188.5 197.5 192.2 197.2 202.2 211.2 204.7 209.7 214.7 223.7 223.5 228.5 233.5 242.5 225 225 250 250 250 250 250 250 250 300 300 300 300 300 300 300 350 350 350 350 175 200 200 225 200 200 225 225 225 225 250 250 250 250 250 250 300 300 300 300 Table 20 — Electrical Data — 48P2,P3,P4,P5090 Standard Units VOLTAGE 3 PH, 60 Hz Min 460 575 FLA HACR Hp LRA MCA RLA — — — — — — COMPRESSOR No. A1 No. B1 VOLTAGE RANGE 414 518 Max 508 632 Qty 3 3 RLA (ea) 23.1 19.9 LRA (ea) 150 109 Qty RLA (ea) 3 3 23.1 19.9 CONDENSER FAN MOTOR LRA (ea) 150 109 Qty 6 6 FLA 3.3 (ea) 2.6 (ea) LEGEND Full Load Amps Heating, Air Conditioning, and Refrigeration Nominal Horsepower Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Rated Load Amps * Used to determine minimum disconnect per NEC (National Electrical Code). NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at 0.3 FLA each. 52 EVAPORATOR FAN MOTOR Hp FLA 30 40.0 40 52.0 50 65.0 60 77.0 75 96.0 30 32.0 40 41.0 50 52.0 60 62.0 75 77.0 POWER EXHAUST Qty Hp (ea) FLA — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 5 7.5 10.0 — 5 7.5 10 — 5 7.5 10 — 5 7.5 10 — 5 7.5 10 — 5 7.5 10.0 — 5 7.5 10 — 5 7.5 10 — 5 7.5 10 — 5 7.5 10 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 (ea) POWER SUPPLY MCA FUSE OR HACR BRKR* 208.4 223.6 230.4 236.4 223.4 238.6 245.4 251.4 239.7 254.9 261.7 267.7 254.7 269.9 276.7 282.7 278.4 293.6 300.4 306.4 175.0 187.2 193.0 197.0 186.3 198.5 204.3 208.3 200.0 212.2 218.0 222.0 212.5 224.7 230.5 234.5 231.3 243.5 249.3 253.3 225 250 250 250 250 250 250 300 300 300 300 300 300 300 350 350 350 350 350 400 200 200 200 225 225 225 225 225 250 250 250 250 250 250 250 250 300 300 300 300 Table 21 — Electrical Data — 48P2,P3,P4,P5090 Units with Optional High-Capacity Power Exhaust VOLTAGE 3 PH, 60 Hz Min 460 575 FLA HACR Hp LRA MCA RLA — — — — — — COMPRESSOR No. A1 No. B1 VOLTAGE RANGE 414 518 Max 508 632 Qty 3 3 RLA (ea) 23.1 19.9 LRA (ea) 150 109 Qty RLA (ea) 3 3 23.1 19.9 CONDENSER FAN MOTOR LRA (ea) 150 109 Qty 6 6 FLA 3.3 (ea) 2.6 (ea) LEGEND Full Load Amps Heating, Air Conditioning, and Refrigeration Nominal Horsepower Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Rated Load Amps * Used to determine minimum disconnect per NEC (National Electrical Code). NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at 0.3 FLA each. 53 EVAPORATOR FAN MOTOR Hp FLA 30 40.0 40 52.0 50 65.0 60 77.0 75 96.0 30 32.0 40 41.0 50 52.0 60 62.0 75 77.0 POWER EXHAUST Qty Hp (ea) FLA 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 14.0 21.0 27.0 34.0 40.0 14.0 21.0 27.0 34.0 40.0 14.0 21.0 27.0 34.0 40.0 14.0 21.0 27.0 34.0 40.0 14.0 21.0 27.0 34.0 40.0 11.0 17.0 22.0 27.0 32.0 11.0 17.0 22.0 27.0 32.0 11.0 17.0 22.0 27.0 32.0 11.0 17.0 22.0 27.0 32.0 11.0 17.0 22.0 27.0 32.0 (ea) POWER SUPPLY MCA FUSE OR HACR BRKR* 236.4 250.4 262.4 276.4 288.4 251.4 265.4 277.4 291.4 303.4 267.7 281.7 293.7 307.7 319.7 282.7 296.7 308.7 322.7 334.7 306.4 320.4 332.4 346.4 358.4 197.0 209.0 219.0 229.0 239.0 208.3 220.3 230.3 240.3 250.3 222.0 234.0 244.0 254.0 264.0 234.5 246.5 256.5 266.5 276.5 253.3 265.3 275.3 285.3 295.3 250 300 300 300 300 300 300 300 300 350 300 300 350 350 350 350 350 350 350 400 400 400 400 400 450 225 225 250 250 250 225 250 250 250 300 250 250 250 300 300 250 300 300 300 300 300 300 350 350 350 Table 22 — Electrical Data — 48P2,P3,P4,P5090 Units with Optional Return Fan VOLTAGE 3 PH, 60 Hz Min 460 575 FLA HACR Hp LRA MCA RLA — — — — — — COMPRESSOR No. A1 No. B1 VOLTAGE RANGE 414 518 Max 508 632 Qty 3 3 RLA (ea) 23.1 19.9 LRA (ea) 150 109 Qty RLA (ea) 3 3 23.1 19.9 CONDENSER FAN MOTOR LRA (ea) 150 109 Qty 6 6 FLA 3.3 (ea) 2.6 (ea) LEGEND Full Load Amps Heating, Air Conditioning, and Refrigeration Nominal Horsepower Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Rated Load Amps * Used to determine minimum disconnect per NEC (National Electrical Code). NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at 0.3 FLA each. 54 EVAPORATOR FAN MOTOR Hp FLA 30 40.0 40 52.0 50 65.0 60 77.0 75 96.0 30 32.0 40 41.0 50 52.0 60 62.0 75 77.0 POWER EXHAUST Qty Hp (ea) FLA 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 27.0 34.0 40.0 52.0 27.0 34.0 40.0 52.0 27.0 34.0 40.0 52.0 27.0 34.0 40.0 52.0 27.0 34.0 40.0 52.0 22.0 27.0 32.0 41.0 22.0 27.0 32.0 41.0 22.0 27.0 32.0 41.0 22.0 27.0 32.0 41.0 22.0 27.0 32.0 41.0 (ea) POWER SUPPLY MCA FUSE OR HACR BRKR* 235.4 242.4 248.4 263.4 250.4 257.4 263.4 275.4 266.7 273.7 279.7 291.7 281.7 288.7 294.7 306.7 305.4 312.4 318.4 330.4 197.0 202.0 207.0 218.3 208.3 213.3 218.3 227.3 222.0 227.0 232.0 241.0 234.5 239.5 244.5 253.5 253.3 258.3 263.3 272.3 250 250 250 300 300 300 300 300 300 300 300 350 350 350 350 350 400 400 400 400 225 225 225 250 225 250 250 250 250 250 250 250 250 300 300 300 300 300 300 300 Table 23 — Electrical Data — 48P2,P3,P4,P5100 Standard Units VOLTAGE 3 PH, 60 Hz Min 460 575 FLA HACR Hp LRA MCA RLA — — — — — — COMPRESSOR No. A1 No. B1 VOLTAGE RANGE 414 518 Max 508 632 Qty 3 3 RLA (ea) 23.1 19.9 LRA (ea) 150 109 Qty RLA (ea) 3 3 26.9 23.7 CONDENSER FAN MOTOR LRA (ea) 179 132 Qty 6 6 FLA 3.3 (ea) 2.6 (ea) LEGEND Full Load Amps Heating, Air Conditioning, and Refrigeration Nominal Horsepower Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Rated Load Amps * Used to determine minimum disconnect per NEC (National Electrical Code). NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at 0.3 FLA each. 55 EVAPORATOR FAN MOTOR Hp FLA 30 40.0 40 52.0 50 65.0 60 77.0 75 96.0 30 32.0 40 41.0 50 52.0 60 62.0 75 77.0 POWER EXHAUST Qty Hp (ea) FLA — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 2 2 2 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 5.0 7.5 10.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 7.6 11.0 14.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 — 6.1 9.0 11.0 (ea) POWER SUPPLY MCA FUSE OR HACR BRKR* 219.8 235.0 241.8 247.8 234.8 250.0 256.8 262.8 251.1 266.3 273.1 279.1 266.1 281.3 288.1 294.1 289.8 305.0 311.8 317.8 186.4 198.6 204.4 208.4 197.7 209.9 215.7 219.7 211.4 223.6 229.4 233.4 223.9 236.1 241.9 245.9 242.7 254.9 260.7 264.7 250 250 250 250 250 300 300 300 300 300 300 300 300 350 350 350 350 400 400 400 200 225 225 225 225 250 250 250 250 250 250 250 250 250 300 300 300 300 300 300 Table 24 — Electrical Data — 48P2,P3,P4,P5100 Units with Optional High-Capacity Power Exhaust VOLTAGE 3 PH, 60 Hz Min 460 575 FLA HACR Hp LRA MCA RLA — — — — — — COMPRESSOR No. A1 No. B1 VOLTAGE RANGE 414 518 Max 508 632 Qty 3 3 RLA (ea) 23.1 19.9 LRA (ea) 150 109 Qty RLA (ea) 3 3 26.9 23.7 CONDENSER FAN MOTOR LRA (ea) 179 132 Qty 6 6 FLA 3.3 (ea) 2.6 (ea) LEGEND Full Load Amps Heating, Air Conditioning, and Refrigeration Nominal Horsepower Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Rated Load Amps * Used to determine minimum disconnect per NEC (National Electrical Code). NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at 0.3 FLA each. 56 EVAPORATOR FAN MOTOR Hp FLA 30 40.0 40 52.0 50 65.0 60 77.0 75 96.0 30 32.0 40 41.0 50 52.0 60 62.0 75 77.0 POWER EXHAUST Qty Hp (ea) FLA 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 10 15 20 25 30 14.0 21.0 27.0 34.0 40.0 14.0 21.0 27.0 34.0 40.0 14.0 21.0 27.0 34.0 40.0 14.0 21.0 27.0 34.0 40.0 14.0 21.0 27.0 34.0 40.0 11.0 17.0 22.0 27.0 32.0 11.0 17.0 22.0 27.0 32.0 11.0 17.0 22.0 27.0 32.0 11.0 17.0 22.0 27.0 32.0 11.0 17.0 22.0 27.0 32.0 (ea) POWER SUPPLY MCA FUSE OR HACR BRKR* 247.8 261.8 273.8 287.8 299.8 262.8 276.8 288.8 302.8 314.8 279.1 293.1 305.1 319.1 331.1 294.1 308.1 320.1 334.1 346.1 317.8 331.8 343.8 357.8 369.8 208.4 220.4 230.4 240.4 250.4 219.7 231.7 241.7 251.7 261.7 233.4 245.4 255.4 265.4 275.4 245.9 257.9 267.9 277.9 287.9 264.7 276.7 286.7 296.7 306.7 250 300 300 300 300 300 300 300 350 350 300 350 350 350 350 350 350 350 400 400 400 400 400 450 450 225 250 250 250 300 250 250 250 300 300 250 250 300 300 300 300 300 300 300 300 300 350 350 350 350 Table 25 — Electrical Data — 48P2,P3,P4,P5100 Units with Optional Return Fan VOLTAGE 3 PH, 60 Hz Min 460 575 FLA HACR Hp LRA MCA RLA — — — — — — COMPRESSOR No. A1 No. B1 VOLTAGE RANGE 414 518 Max 508 632 Qty 3 3 RLA (ea) 23.1 19.9 LRA (ea) 150 109 Qty RLA (ea) 3 3 26.9 23.7 CONDENSER FAN MOTOR LRA (ea) 179 132 Qty 6 6 FLA 3.3 (ea) 2.6 (ea) LEGEND Full Load Amps Heating, Air Conditioning, and Refrigeration Nominal Horsepower Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Rated Load Amps * Used to determine minimum disconnect per NEC (National Electrical Code). NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at 0.3 FLA each. 57 EVAPORATOR FAN MOTOR Hp FLA 30 40.0 40 52.0 50 65.0 60 77.0 75 96.0 30 32.0 40 41.0 50 52.0 60 62.0 75 77.0 POWER EXHAUST Qty Hp (ea) FLA 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 20 25 30 40 27.0 34.0 40.0 52.0 27.0 34.0 40.0 52.0 27.0 34.0 40.0 52.0 27.0 34.0 40.0 52.0 27.0 34.0 40.0 52.0 22.0 27.0 32.0 41.0 22.0 27.0 32.0 41.0 22.0 27.0 32.0 41.0 22.0 27.0 32.0 41.0 22.0 27.0 32.0 41.0 (ea) POWER SUPPLY MCA FUSE OR HACR BRKR* 246.8 253.8 259.8 274.8 261.8 268.8 274.8 286.8 278.1 285.1 291.1 303.1 293.1 300.1 306.1 318.1 316.8 323.8 329.8 341.8 208.4 213.4 218.4 229.7 219.7 224.7 229.7 238.7 233.4 238.4 243.4 252.4 245.9 250.9 255.9 264.9 264.7 269.7 274.7 283.7 250 300 300 300 300 300 300 300 300 350 350 350 350 350 350 350 400 400 400 400 225 225 250 250 250 250 250 250 250 250 250 300 300 300 300 300 300 300 350 350 area near the entrance lobby (or other appropriate and sensitive location) so that location is controlled as closely to design pressures as possible. These units use a pressure transducer for sensing building pressure. The BP transducer is located in the unit auxiliary control box. See Fig. 44 and 45 for auxiliary control box location. See Fig. 46 and 47 for auxiliary control box details. Use a nominal 1/4-in. plastic tubing. For instructions on adjusting BP control set points, refer to the Controls and Troubleshooting book. RETURN FAN POWER EXHAUST — The tubing for the building pressure (BP) control (achieved via the return power exhaust option) should sample building pressure in the area near the entrance lobby (or other appropriate and sensitive location) so that location is controlled as closely to design pressures as possible. The units use a pressure transducer for sensing building pressure. The BP transducer is located in the unit auxiliary control box. See Fig. 45 for auxiliary control box location. See Fig. 48 for auxiliary control box details. Use a nominal 1/4 in. plastic tubing. For instructions on adjusting BP control set points, refer to the Controls and Troubleshooting book. Step 13 — Connect Air Pressure Tubing — Before options such as the variable frequency drive (VFD) and/or modulating power exhaust can operate properly, the pneumatic tubing for pressure sensing must be installed. Use fire-retardant plenum tubing (field-supplied). All control devices use 1/4-in. tubing. Tubing must be run from the appropriate sensing location (in the duct or in the building space) to the control device location in the unit. VARIABLE FREQUENCY DRIVE — The tubing for the duct pressure (DP) control option should sample supply duct pressure approximately 2/3 of the way out from the unit in the main trunk duct, at a location where a constant duct pressure is desired. On these units, the duct pressure is sensed by a pressure transducer. The pressure transducer output is directed to the unit control module. On all sizes, the DP transducer is located in the unit auxiliary control box. See Fig. 44 and 45 for auxiliary control box location. See Fig. 46-48 for auxiliary control box details. Use a nominal 1/4-in. plastic tubing. Refer to appropriate base unit Controls and Troubleshooting book for instructions on adjusting set points for duct pressure controls. MODULATING POWER EXHAUST — The tubing for the building pressure (BP) control (achieved via the modulating power exhaust option) should sample building pressure in the AUXILIARY CONTROL BOX Fig. 44 — Auxiliary Control Box Location (Sizes 030-050) 58 AUXILIARY CONTROL BOX Fig. 45 — Auxiliary Control Box Location (Sizes 055-100) FS DP BP FS DP BP OACFM TRANSDUCER OACFM TRANSDUCER BP — DP — FS — OACFM — LEGEND Building Pressure Transducer Duct Pressure Transducer Filter Switch Outdoor Air Cfm Sensor Transducer BP — DP — FS — OACFM — LEGEND Building Pressure Transducer Duct Pressure Transducer Filter Switch Outdoor Air Cfm Sensor Transducer Fig. 47 — Auxiliary Control Box Details (Sizes 055-100 without Optional Return Fan) Fig. 46 — Auxiliary Control Box Details (Sizes 030-050) 59 FS DP BP OACFM TRANSDUCER RF CFM PP SS Fig. 49 — Shipping Brackets; Size 030-050 Units LEGEND BP — Building Pressure OACFM — Outdoor Air Cfm Transducer Sensor Transducer DP — Duct Pressure PPSS — Plenum Pressure Transducer Safety Switch FS — Filter Switch RFCFM — Return Fan Cfm Sensor Transducer Fig. 48 — Auxiliary Control Box Details (Size 075-100 Units with Optional Return Fan) Step 14 — Remove Supply-Fan Shipping Brackets — Supply-fan shipping brackets (4 per unit) must be removed from each corner of the fan sled before starting unit. UNIT SIZES 030-050 1. To remove brackets, raise fan sled by turning adjusting bolt counterclockwise until spring is compressed slightly. 2. Remove screws holding shipping bracket to unit cross rail. 3. Remove shipping bracket (top of bracket is slotted so that it will slide out). 4. After removing all shipping brackets, level fan sled using the adjusting screws. On all 4 corners, dimension from cross rail to fan sled should be as shown in Fig. 49. UNIT SIZES 055-070 — To remove shipping brackets, remove the 6 screws holding each bracket to the cross rail. There are 8 brackets per unit. See Fig. 50. After removing all shipping brackets, level fan sled using the adjusting screws. On all 4 corners dimension from cross rail to fan sled should be as shown in Fig. 50. UNIT SIZES 075-100 — To remove shipping brackets, remove the 6 screws holding each bracket to the cross rail. There are 4 brackets per unit. See Fig. 51. After removing all shipping brackets, level fan sled using the adjusting screws. On all 4 corners dimension from cross rail to fan sled should be as shown in Fig. 51. Fig. 50 — Shipping Brackets; Size 055-070 Units Step 15 — Remove Optional Return-Fan Shipping Brackets — Optional return fan shipping brackets must be removed from each corner of the fan sled before starting unit. To remove shipping brackets, remove 2 screws holding each bracket to the cross rail. There are 4 brackets per unit. 60 a48-8468 Fig. 51 — Shipping Brackets (Sizes 075-100) After removing all shipping brackets, level the fan using the adjustment screws. On all 4 corners the dimension from cross rail to fan sled should be as shown in Fig. 52. Unit is equipped for use with natural gas only. Installation must conform with local building codes, or in the absence of local codes, with the National Fuel Gas Code (NFGC), ANSI Z223.1. A 1/8-in. NPT tapping plug, accessible for test gage connection, must be field installed immediately upstream of gas supply connection to unit, but after manual gas valve. See Fig. 53. Natural gas pressure at unit gas connection must not be less than 5 in. wg or greater than 13 in. wg. Size gas supply piping for 0.5 in. wg maximum pressure drop. Do not use supply pipe smaller than unit gas connection. Step 16 — Connect Gas Piping — CAUTION Disconnect gas piping from unit when leak testing at pressures greater than 0.5 psig. Pressures greater than 0.5 psig will cause gas valve damage resulting in a hazardous condition. If gas valve is subjected to pressure greater than 0.5 psig, it must be replaced. Step 17 — Configure Optional Staged Gas or Modulating Gas Control — The 48P Series large rooftop units may be ordered with an optional factory-installed staged gas or modulating gas control system that monitors heating operation of the rooftop. Refer to the Unit Controls and Troubleshooting book for information on configuring staged gas or modulating gas control. NOTE: All dimensions are in inches. Fig. 52 — Optional Return Fan Shipping Brackets 61 together with screw provided. Refer to Table 26 for usage. 4. Install flue deflector hood assembly over each flue outlet hood. See Fig. 64. Observe the offset mounting hole locations in the deflector hood flanges when attaching hood to panel. Holes in the mounting flange must be at the bottom when attached. 5. Inlet hoods are shipped unassembled and must be assembled on the access panel (see Fig. 65-67). Flanges of the hood top and sides should be installed on the inside of the access panel openings with the screws provided. The sides should be placed on the inside of top hoods for all hood assemblies (6-in., 14-in., and 30-in.). Attach speed clips to screen. Insert screen into bottom opening of 6-in. and 14-in. hoods and secure it with 3 screws. To ease the installation, the 30-in. hood screen may be inserted from inside of access panel (gas section door) into bottom opening of hood. Secure with 5 screws. Attached view port cover over 14-in. inlet hood opening (Fig. 66). Secure with two screws. 6. Install inlet baffle on the access panel with the screw(s) provided. See Fig. 68 for 14-in baffle and Fig. 69 for 30-in baffle. Attach 14-in baffle from the outside of the access panel. The 30-in baffle should be installed from inside of the access panel. Secure with three screws. *NPT plug is field supplied. NOTE: Follow all local codes. Fig. 53 — Gas Piping Details Step 18 — Install Flue/Inlet Hoods and Baffles — The flue/inlet hoods and baffles are shipped in a package taped to the basepan in the fan section. The flue (outlet) hoods are pre-assembled. The flue deflector, inlet hoods, and baffles require assembly. The hoods are located on the heating section access panel as shown in Fig. 54 (sizes 030-050), Fig. 55 (sizes 055-100 with low heat and vertical supply), Fig. 56 (sizes 055-100 with low heat and horizontal supply), and Fig. 57 (sizes 055-100 with high heat). The inlet baffles are located inside the access panel as illustrated in Fig. 58 (sizes 030-050), Fig. 59 (sizes 055-100 with modulating low heat and horizontal supply), and Fig. 60 (sizes 055-100 with modulating high heat). See Table 26 for a list of parts used to assemble each hood and quantities of each hood type and baffle used with each unit. 1. Remove shipping block-offs and shipping tape from all openings in the access panel. 2. Attach flue outlet hoods (see Fig. 61) to access panel using screws provided. Hoods are placed over each combustion outlet. 3. Install flue deflector baffle inside flue deflector hood. See Fig 62 for V-type deflector and Fig. 63 for curve-type deflector. For V-type deflector, screw the baffle and hood Step 19 — Install Supply-Air Thermistors (Staged and Modulating Gas Units Only) — Supply-air thermistors are a field-installed, factory-provided component. Three supply-air thermistors are shipped with staged and modulating gas units inside the unit control box. Thermistor wires must be connected to the SGC in the unit control box. See Table 27. The supply-air thermistors should be located in the supply duct with the following criteria: • downstream of the heat exchanger cells • equally spaced as far as possible from the heat exchanger cells • a duct location where none of the supply air thermistors are within sight of the heat exchanger cells • a duct location with good mixed supply air portion of the unit. 14-IN. INLET HOOD FLUE HOOD AND FLUE DEFLECTOR HOOD (48 SERIES HIGH-HEAT ONLY) FLUE OUTLET HOOD 14-IN. INLET HOOD FLUE HOOD AND FLUE DEFLECTOR HOOD VIEW PORT COVER FLUE HOOD AND DEFLECTOR HOOD 14-IN. INLET HOOD 14-IN. INLET HOOD 6-IN. INLET HOOD a48-8470 Fig. 54 — Flue/Inlet Hood Locations, 030-050 Units Fig. 55 — Flue/Inlet Hood Locations, Sizes 055-100, Low Heat, Vertical Supply Units a48-8469 62 FLUE OUTLET HOOD FLUE HOOD AND FLUE DEFLECTOR HOOD 6-IN. INLET HOOD 30-IN. INLET HOOD INLET BAFFLE (14-in.) a48-8584 a48-8471 Fig. 58 — Baffle Location, 030-050 Units Fig. 56 — Flue/Inlet Hood Locations, Sizes 055-100, Low Heat, Horizontal Supply Units a48-8585 30-IN. INLET HOOD FLUE OUTLET HOOD FLUE HOOD AND FLUE DEFLECTOR HOOD 6-IN. INLET HOOD INLET BAFFLE (30-in.) 30-IN. INLET HOOD a48-8472 Fig. 57 — Flue/Inlet Hood Locations, Sizes 055-100, High Heat, Vertical and Horizontal Supply Units Fig. 59 — Baffle Location, Sizes 055-100, Modulating Low Heat, Horizontal Supply Units 63 Table 26 — Flue Hood, Inlet Hood, and Baffle Usage HOOD OR BAFFLE TYPE 6-in. Inlet Hood 14-in. Inlet Hood 30-in. Inlet Hood Flue Outlet Hood Flue Deflector (V-Type) Flue Deflector (Curve-Type) 14-in. Baffle 30-in. Baffle PARTS LIST Top (6-in.) Side (Left) Side (Right) Screen Speed Clips Screws Top (14-in.) Side (Left) Side (Right) Screen Cover Speed Clips Screws Top (30-in.) Side (Left) Side (Right) Screen Speed Clips Screws Pre-assembled Hood Deflector Baffle Screws Hood Deflector Baffle Screws Baffle Screws Baffle Screws QUANTITY USED Sizes 055-070 Sizes 055-070 (Low Heat) (High Heat) FIG. NO. Sizes 030-050 (Low Heat) Sizes 030-050 (High Heat) 65 — — 1 65,66 3 3 67 — 61 Sizes 075-100 (Low Heat) Sizes 075-100 (High Heat) 1 1 1 1 (Vertical Supply Only) — 1 (Vertical Supply Only) — — 1 (Horizontal Supply Only) 2 1 (Horizontal Supply Only) 2 1 2 2 3 2 3 62 1 2 2 (Horizontal Supply Only) 3 2 3 63 — — 2 (Vertical Supply Only) — — — 68 1 2 — — — — 69 — — 1 (Modulating Horizontal Supply Only) 2 1 (Modulating Horizontal Supply Only) 2 Fig. 61 — Flue Outlet Hood PUSH BAFFLE DOWN SO THESE 2 SCREW HOLES ALIGN INLET BAFFLE (30-in.) Fig. 60 — Baffle Locations, Sizes 055-100, Modulating High Heat, Vertical and Horizontal Supply Units a48-8586 FLUE DEFLECTOR BAFFLE FLUE DEFLECTOR HOOD a48-8587 Fig. 62 — Flue Deflector Baffle (V-Type) 64 ACCESS PANEL OPENING FLUE DEFLECTOR HOOD COVER (14-IN. HOOD ONLY) MAKE SCREW HOLES ALIGN FLUE DEFLECTOR BAFFLE (BOTH HOODS) a48-8588 Fig. 63 — Flue Deflector Baffle (Curve-Type) HOOD SIDE (TYP BOTH SIDES) SCREEN SPEED CLIP (TYP 3) Fig. 65 — Inlet Hood Assembly (6-in. and 14-in.) VIEW PORT COVER OBSERVE OFFSET MOUNTING HOLE LOCATIONS WHEN INSTALLING FLUE DEFLECTOR HOODS. Fig. 64 — Mounting Deflector Hoods Fig. 66 — 14-in. Inlet Hood View Port Cover Installation 65 INLET HOOD SIDE INLET HOOD SCREEN (WITH SPEED CLIPS) INLET HOOD SIDE a48-8473 Fig. 67 — Inlet Hood Assembly (30-in.) Fig. 68 — Air Baffle (14-in.) a48-8590 a48-8591 Fig. 69 — Air Baffle (30-in.) Table 27 — SGC Thermistor Designations THERMISTOR PIN CONNECTION POINT SAT1 J8 – 1,2 (SGC) SAT2 J8 – 3,4 (SGC) SAT3 LIMTTEMP J8 – 5,6 (SGC) J8 – 15,16 (SGC) FUNCTION AND LOCATION PART NO. Thermistors Supply-Air Thermistor (SAT) — Inserted into supply section underneath the gas heat section (factory-provided, field-installed) Supply-Air Thermistor (SAT) — Inserted into supply section underneath the gas heat section (factory-provided, field-installed) Supply-Air Thermistor (SAT) — Inserted into supply section underneath the gas heat section (factory-provided, field-installed) Limit Switch Thermistor (LIMTTEMP) — Inserted next the lower limit switch (factory-installed) HH79NZ033 SGC — Staged Gas Controller On size 040-060 units, in areas with prevailing winds of more than 5 mph and where temperatures drop below 32 F, wind baffles must be field fabricated to ensure proper cooling cycle operation at low-ambient temperatures with Motormaster V controls. Wind baffles are not needed on size 030, 035, and 070-100 units. See Fig. 70 for baffle details. Use 20-gage galvanized sheet metal, or similar corrosion-resistant material for the baffles. Use field-supplied screws to attach baffles to unit. Screws should be 1/4-in. diameter or larger. Screws should not be more than 1/2-inch in length. Drill required screw holes for mounting baffles. Step 20 — Install Optional Motormaster® V Control — The Motormaster V control is a motor speed control device which adjusts condenser fan motor speed in response to varying liquid refrigerant pressure. A properly applied Motormaster V control extends the operating range of air-conditioning systems and permits operation at lower outdoor ambient temperatures. The optional Motormaster V controls are factory-installed. Field-fabricated and installed wind baffles are also required for units in areas with prevailing winds of more than 5 mph and where temperatures drop below 32 F. The Motormaster V control permits operation of the unit to an ambient temperature of –20 F. The control regulates the speed of one or two 3-phase fan motors depending on unit size. Replacement of the fan motor on most units is not necessary. INSTALL FIELD-FABRICATED WIND BAFFLES CAUTION To avoid damage to refrigerant coils, electrical components, and wiring use extreme care when drilling screw holes and screwing in fasteners. WARNING To avoid the possibility of electrical shock, open all disconnects before installing or servicing this accessory. 66 WIND BAFFLE a48-8561 BAFFLE INSTALLATION LOCATION (SIZES 050 AND 060 SHOWN) a48-8560 UNIT SIZE QUANTITY 030,035 040-060 070-100 Not Used 2 Not Used DIMENSION “A” in. mm — — 78.125 ± 0.125 1984 ± 3 — — NOTE: 48/50P030, 035, and 070-100 units do not require baffles. Fig. 70 — Wind Baffle Details 67 VAV CONTROL WIRING — The recommended types of control wiring are shown below: Step 21 — Install Unit Accessories — For appli- cations requiring accessories, the following packages are available: All units: • barometric relief • space temperature sensor • CO2 sensor • space temperature sensor with CO2 sensor • airflow switch • filter switch • smoke detector All 48P2,P4 (constant volume) units: • modulating power exhaust All 48P3,P5 (variable air volume) units: • modulating power exhaust Refer to the individual accessory installation instructions in each accessory package for information on installing accessories. MANUFACTURER Alpha American Belden Columbia Manhattan Quabik PART NO. Regular Wiring Plenum Wiring 1895 — A21451 A48301 8205 884421 D6451 — M13402 M64430 6130 — SENSORS — Sensors should be wired using single twisted pairs of 20 AWG (American Wire Gage) conductor cable rated for the application, except for the T-56 accessory sensor which requires 3-conductor cable. HUMIDITY CONTROL AND HOT WATER AND STEAM VALVES — These devices require 20 AWG twisted pair conductor cables rated for the application for the 4 to 20 mA signal. SPACE TEMPERATURE SENSOR (T-55) — The space temperature sensor (P/N 33ZCT55SPT), if used, is wired to terminals in the unit main control box. To connect the space temperature sensor, see Fig. 72. SPACE TEMPERATURE SENSOR (T-56) — The space temperature sensor (P/N 33ZCT56SPT), if used, is wired to terminals in the unit main control box. To connect the space temperature sensor, see Fig. 72. COMMUNICATING SPACE TEMPERATURE SENSOR (T-58) — The communicating space temperature sensor (P/N 33ZCT58SPT) is wired to the Carrier Comfort Network® (CCN) connections on TB202. SPACE TEMPERATURE AVERAGING — Applications that require averaging using multiple space temperature sensors can be satisfied using either 4 or 9 sensors as shown in Fig. 73. NOTE: Only Carrier sensors may be used for standard T-55 space averaging. Sensors must be used in multiples of 1, 4, and 9 only, with total sensors wiring not to exceed 1000 ft. NOTE: Do not use T-56 sensors for space temperature averaging because the 5-degree offset function will not work in a multiple sensor application. HEAT INTERLOCK RELAY (VAV Units Only — Not Necessary for Digital Air Volume Applications) — Variable air volume (VAV) units using morning warm-up and/or occupied heating require that room terminals be controlled to a position that provides the minimum required heating cfm or greater when the unit goes into Heating mode. The HIR (heat interlock relay) function is provided for this control. When the unit goes into Heating mode, the HIR is energized to provide switch closure or opening (depending on how the field-supplied power source is set up) to open the room terminals. The field connections for the HIR are at TB201 terminals 9 and 10. See Fig. 74. CONTROLS INSTALLATION Constant Volume (CV) Units — The 48P2,P4 units may be used in applications with additional control features, options, or accessories. Refer to the appropriate accessory installation instructions for more information on installing that accessory. Control options and accessories available for CV units are: • thermostats • enthalpy sensor • enthalpy switch • relative humidity sensor • CEM (controls expansion module) • Navigator™ hand-held display CONTROL WIRING — The unit can be controlled with a Carrier-approved accessory electro-mechanical or electronic thermostat that has two stages of cooling, two stages of heating control, and an output for fan control. The thermostat may also include time of day scheduling or use scheduling routines built into the ComfortLink™ controls. Install the thermostat according to the installation instructions shipped with the accessory thermostat. Locate thermostat assembly on a solid interior wall to sense average temperature. Route thermostat cable or equivalent leads of colored wire from subbase terminals through conduit into the low voltage connections in the main control box. For thermostat TB201 connections, see Fig. 71. NOTE: For wire runs up to 50 ft, use no. 18 AWG (American Wire Gage) insulated wire (35 C minimum). For over 75 ft, use no. 14 AWG insulated wire (35 C minimum). All wire larger than no. 18 AWG cannot be directly connected at the thermostat and will require a junction box and splice at the thermostat. Variable Air Volume (VAV) Units — The 48P3,P5 units may be used in applications with additional control features, options, or accessories. Refer to the appropriate accessory installation instructions for more information on installing that accessory. Refer to the Controls and Troubleshooting manual for more information concerning installation and configuration of options and accessories. Control options and accessories available for VAV units are: • enthalpy sensor • enthalpy switch • relative humidity sensor • CEM (controls expansion module) • Navigator hand-held display Option and Accessory Control Wiring — The P Series units may be used in applications with additional control features, options, or accessories. Refer to the Controls and Troubleshooting manual for more information concerning installation and configuration of options and accessories. Figures 74-84 contain wiring information on the following features: • heat interlock relay (Fig. 74) • outdoor air enthalpy switch (Fig. 75) • CO2 space sensor (Fig. 76) • filter status switch (Fig. 77) • fan status switch (Fig. 78) • space humidity sensor (Fig. 79) • return air humidity sensor (Fig. 79) • return air CO2 sensor (Fig. 80) • return air smoke detector (Fig. 81) • smoke control — fire shutdown (Fig. 82) 68 • • • • smoke control — purge (Fig. 83) smoke control — evacuation (Fig. 83) smoke control — pressurization (Fig. 83) CCN connections (Fig. 84) T55- SPT JUMPER TERMINALS T56- SPT SEN SEN SET FIELD SUPPLIED THERMOSTAT R RC R Y1 Y2 W1 W2 G Y1 Y2 W1 W2 G a48-8474 1 3 5 7 9 11 13 15 2 4 6 8 10 12 14 16 UNIT TB201 X C TB201 a48-8475 Fig. 72 — T55 or T56 Wiring Fig. 71 — Field Control Thermostat Wiring TB201 1 2 RED BLK SENSOR 1 SENSOR 2 SENSOR 4 SENSOR 3 TB202 1 2 SENSOR 1 SENSOR 4 NOTE: Use T55 sensor only. SENSOR 7 SENSOR 2 SENSOR 3 SENSOR 5 SENSOR 6 SENSOR 8 SENSOR 9 Fig. 73 — Space Temperature Averaging Wiring 69 a48-8476 13 RCB J8 RELAY 5 14 10 15 9 a48-8477 Fig. 74 — Heat Interlock Relay Wiring a48-8481 6 RCB J4 FIELD INSTALLED (FIELD SUPPLIED) JUMPER WHEN ENTHALPY SWITCH NOT USED 5 a48-8478 Fig. 75 — Outdoor Air Enthalpy Switch Wiring TB201 8 MBB J8 7 a48-8479 Fig. 76 — CO2 Space Sensor Wiring FILTER STATUS MBB J8 a48-8480 Fig. 77 — Filter Status Wiring 70 RCB J4 Fig. 78 — Fan Status Switch Wiring 4 3 CEM J6 a48-8482 Fig. 79 — Space and Return Air Humidity Sensor Wiring RED BRN a48-8483 Fig. 80 — Return Air CO2 Sensor Wiring 71 TB201 1 2 a48-8483 Fig. 81 — Return Air Smoke Detector Wiring FIRE SHUTDOWN 2 1 BLU MBB J6 WHT TB201 a48-8485 Fig. 82 — Fire Shutdown Wiring 14 15 16 17 18 19 a48-8486 TB 202 RCB J4 Fig. 83 — Purge, Evacuation, and Pressurization Wiring 72 a48-8487 TB201 MBB J5 Fig. 84 — CCN Connections Carrier Comfort Network® (CCN) Interface — IMPORTANT: When connecting the CCN communication bus to a system element, use a color coding system for the entire network to simplify installation and checkout. The 48P Series units can be connected to the CCN system if desired. The communication bus wiring is supplied and installed in the field. It consists of shielded, 3-conductor cable with shield wire. The system elements are connected to the communication bus in a daisy chain arrangement. The positive pin of each system element communication connector must be wired to the positive pins of the system element on either side of it, the negative pins must be wired to the negative pins, and the signal pins must be wired to common pins. Wiring connections for the CCN system should be made at the terminal block using the screw terminals. The board also contains an RJ14 CCN plug that can be used to connect a field service computer. There is also another RJ14 LEN (Local Equipment Network) connection that is used to download software or connect a Navigator™ device. NOTE: Conductors and drain wire must be 20 AWG minimum stranded, tinned copper. Individual conductors must be insulated with PVC, PVC/nylon, vinyl, Teflon, or polyethylene. An aluminum/polyester 100% foil shield and an outer jacket of PVC, PVC/nylon, chrome vinyl, or Teflon with a minimum operating temperature range of –4 to 140 F (–20 C to 60 C) is required. See Table 28 for cables that meet the requirements. The following color code is recommended: SIGNAL TYPE + COMMON – COMM1 PLUG PIN NO. 1 2 3 NOTE: If a cable with a different color scheme is selected, a similar color code should be adopted for the entire network. At each system element, the shields of its communication bus cables must be tied together. If the communication bus is entirely within one building, the resulting continuous field must be connected to a ground at one point only. If the communication bus cable exits from one building and enters another, the shields must be connected to grounds at the lightning suppressor in each building where the cable enters or exits the building (one point per building only). To connect the unit to the network (Fig. 84): 1. Turn off power to the control box. 2. Cut the CCN wire and strip the ends of the red (+), white (common) and black (–) conductors. (If a different network color scheme is used, substitute appropriate colors.) 3. Wire the CCN to the screw terminals on the COMM board as follows (Fig. 84): a. Secure the red (+) wire to CCN screw terminal + on the COMM board. b. Secure the white (common) wire to CCN screw terminal C on the COMM board. Table 28 — CCN Connection Approved Shielded Cables MANUFACTURER Alpha American Belden Columbia CCN BUS CONDUCTOR INSULATION COLOR RED WHITE BLACK CABLE PART NO. 2413 or 5463 A22503 8772 02525 73 using the BACview keypad/display unit, press and hold the “FN” key then press the “.” Key. To install a BT485 terminator, push the BT485 on to the BT485 connector located near the BACnet connector. NOTE: The BT485 terminator has no polarity associated with it. To order a BT485 terminator, consult Commercial Products i-Vu® Open Control System Master Prices. MS/TP WIRING RECOMMENDATIONS — Recommendations are shown in Tables 29 and 30. The wire jacket and UL temperature rating specifications list two acceptable alternatives. The Halar specification has a higher temperature rating and a tougher outer jacket than the SmokeGard specification, and it is appropriate for use in applications where the user is concerned about abrasion. The Halar jacket is also less likely to crack in extremely low temperatures. NOTE: Use the specified type of wire and cable for maximum signal integrity. c. Secure the black (–) wire to CCN screw terminal – on the COMM board. d. Secure shield wire to CCN screw terminal SHIELD on the COMM board. IMPORTANT: A shorted CCN bus cable will prevent some routines from running and may prevent unit from starting. If abnormal conditions occur, unplug the connector. If conditions return to normal, check CCN connector, and run new cable if necessary. A short in one section of the bus can cause problems with all system elements on the bus. Optional UPC Open Installation WIRING THE UPC OPEN TO THE MS/TP NETWORK — The UPC Open controller communicates using BACnet on an MS/TP network segment communications at 9600 bps, 19.2 kbps, 38.4 kbps, or 76.8 kbps. Wire the controllers on an MS/TP network segment in a daisy-chain configuration. Wire specifications for the cable are 22 AWG (American Wire Gage) or 24 AWG, low-capacitance, twisted, stranded, shielded copper wire. The maximum length is 2000 ft. Install a BT485 terminator on the first and last controller on a network segment to add bias and prevent signal distortions due to echoing. See Fig. 85-87. To wire the UPC Open controller to the BAS network: 1. Pull the screw terminal connector from the controller's BAS Port. 2. Check the communications wiring for shorts and grounds. 3. Connect the communications wiring to the BAS port’s screw terminals labeled Net +, Net -, and Shield. NOTE: Use the same polarity throughout the network segment. 4. Insert the power screw terminal connector into the UPC Open controller's power terminals if they are not currently connected. 5. Verify communication with the network by viewing a module status report. To perform a module status report Smoke Control Modes — Rooftop units can be used for aid in building smoke control in the event of a building fire. The available functions include: Fire Shutdown, Pressurization, Evacuation, and Smoke Purge. These functions are enhanced when multiple rooftop units are used to zone a building. See Table 31 and Fig. 82 and 83. FIRE SHUTDOWN — Fire Shutdown mode terminates all unit operation (cooling, heating, supply fan, and power exhaust). This mode prevents recirculation of contaminated air back into the space. The mode will not allow admission into the space of unsuitable outside air. See Fig. 82 for wiring. PRESSURIZATION — Pressurization mode is intended to keep smoke out of a zone. The factory-installed optional economizer is required for this function. Pressurization is accomplished by the following: • opening the economizer (option) • running the supply fan (optional inlet guide vanes open or optional VFD at normal duct static pressure set point) • closing the power exhaust dampers (if installed as option or accessory) • shutting off the power exhaust fans (if installed as option or accessory) Table 29 — MS/TP Wiring Recommendations SPECIFICATION Cable Conductor Insulation Color Code Twist Lay Shielding Jacket DC Resistance Capacitance Characteristic Impedance Weight UL Temperature Rating Voltage Listing AWG CL2P DC FEP NEC O.D. TC UL — — — — — — — — RECOMMMENDATION Single twisted pair, low capacitance, CL2P, 22 AWG (7x30), TC foam FEP, plenum rated cable 22 or 24 AWG stranded copper (tin plated) Foamed FEP 0.015 in. (0.381 mm) wall 0.060 in. (1.524 mm) O.D. Black/White 2 in. (50.8 mm) lay on pair 6 twists/foot (20 twists/meter) nominal Aluminum/Mylar shield with 24 AWG TC drain wire SmokeGard Jacket (SmokeGard PVC) 0.021 in. (0.5334 mm) wall 0.175 in. (4.445 mm) O.D. Halar Jacket (E-CTFE) 0.010 in. (0.254 mm) wall 0.144 in. (3.6576 mm) O.D. 15.2 Ohms/1000 feet (50 Ohms/km) nominal 12.5 pF/ft (41 pF/meter) nominal conductor to conductor 100 Ohms nominal 12 lb/1000 feet (17.9 kg/km) SmokeGard 167°F (75°C) Halar -40 to 302°F (-40 to 150°C) 300 Vac, power limited UL: NEC CL2P, or better LEGEND American Wire Gage Class 2 Plenum Cable Direct Current Fluorinated Ethylene Polymer National Electrical Code Outside Diameter Tinned Copper Underwriters Laboratories 74 Table 30 — Open System Wiring Specifications and Recommended Vendors WIRING SPECIFICATIONS Wire Type RECOMMENDED VENDORS AND PART NUMBERS Connect Air Contractors Belden RMCORP International Wire and Cable Description 22 AWG, single twisted shielded pair, low capacitance, CL2P, TC foam FEP, plenum rated. See MS/TP Installation Guide for specifications. MS/TP Network (RS-485) 24 AWG, single twisted shielded pair, low capacitance, CL2P, TC foam FEP, plenum rated. See MS/TP Installation Guide for specifications. Rnet 4 conductor, unshielded, CMP, 18 AWG, plenum rated. AWG CL2P CMP FEP TC — — — — — W221P-22227 — 25160PV CLP0520LC W241P-2000F 82841 25120-OR — W184C-2099BLB 6302UE 21450 CLP0442 LEGEND American Wire Gage Class 2 Plenum Cable Communications Plenum Rated Fluorinated Ethylene Polymer Tinned Copper BT485 TERMINATOR BACNET CONNECTION POWER LED Tx1 LED Rx1 LED Tx2 LED Rx2 LED 23 45 01 8 67 9 01 8 67 9 23 45 BACNET BAUD RATE DIP SWITCHES ADDRESS ROTARY SWITCHES RUN LED ERROR LED Fig. 85 — UPC Open Controller accessory power exhaust is required for this function. Evacuation is accomplished by the following: • turning the supply fan off • opening the economizer (option required) • running the exhaust fans (option or accessory required) • opening the exhaust dampers. See Fig. 82 for wiring. This allows the space to be overpressurized relative to adjacent zones and prevents or slows entry of smoke into this space from adjacent zones. See Fig. 82 for wiring. EVACUATION — Evacuation mode removes smoke or undesirable air from interior spaces without reintroducing unsuitable air. The factory-installed optional economizer with option/ 75 Fig. 86 — Open System Network Wiring Fig. 86 — BT485 Installation SMOKE PURGE — Smoke Purge mode removes smoke from the interior spaces and replaces it with fresh outside air. The factory-installed optional economizer with option/ accessory power exhaust are required for this function. Smoke purge is accomplished by the following: • turning supply fan on • opening the economizer (option required) • running the exhaust fans (option or accessory required) • opening the exhaust dampers See Fig. 82 for wiring. SMOKE CONTROL INSTALLATION — Implementation of the various smoke control modes on these units requires the installer to modify the unit wiring to add contacts (via either manual switches or relays) that will selectively interrupt and override standard factory control sequences. See Table 31 and Fig. 81 and 82 for more information. Table 31 — Smoke Control Modes FUNCTION Supply Fan VFD† Economizer Return Air Damper Exhaust Fans Exhaust Damper Fire Shutdown Off — Closed MODE PressurEvacuation* ization On Off Open/On — Open Open Smoke Purge* On Open/On Open Open Closed Closed Closed Off Off On On Closed Closed Open Open LEGEND VAV — Variable Air Volume VFD — Variable Frequency Drive *Power exhaust option required for this mode. †Applicable to VAV units with appropriate options. Copyright 2010 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53480079-01 Printed in U.S.A. Form 48P-4SI Pg 76 11-10 Replaces: 48P-3SI
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