Carrier Weather Master 48P2 Users Manual 48p 4si

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53480079-01 Printed in U.S.A. Form 48P-4SI Pg 1 11-10 Replaces: 48P-3SI

Installation Instructions

CONTENTS

Page

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . .1,2

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68

Step 1 — Jobsite Survey . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 2 — Place Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 3 — Roof Mount Unit. . . . . . . . . . . . . . . . . . . . . . . . 2

Step 4 — Slab Mount Unit . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 5 — Install Curb Gasketing. . . . . . . . . . . . . . . . . . 2

Step 6 — Install Field-Fabricated Ductwork . . . . . . 2

Step 7 — Rig Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 8 — Connect Condensate Drain. . . . . . . . . . . . 16

Step 9 — Install Outdoor Hoods (Units without

Optional High-Capacity Power Exhaust). . . . . . 32

• UNIT SIZES 030-050

• UNIT SIZES 055-100

Step 10 — Install Economizer Hoods (Units with

Optional High-Capacity Power Exhaust). . . . . . 33

• INSTALL SMALL HOODS

• INSTALL LARGE HOODS

Step 11 — Route Field Wiring . . . . . . . . . . . . . . . . . . . 35

• UNIT SIZES 030-060

• UNIT SIZES 070-100

Step 12 — Make Field Electrical Connections . . . 35

•POWER WIRING

Step 13 — Connect Air Pressure Tubing . . . . . . . . 58

• VARIABLE FRQUENCY DRIVE

• MODULATING POWER EXHAUST

• RETURN FAN POWER EXHAUST

Step 14 — Remove Supply-Fan Shipping

Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Step 15 — Remove Optional Return-Fan

Shipping Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Step 16 — Connect Gas Piping. . . . . . . . . . . . . . . . . . 61

Step 17 — Configure Optional Staged Gas

Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Step 18 — Install Flue/Inlet Hoods and Baffles . . 62

Step 19 — Install Supply-Air Thermistors

(Staged and Modulating Gas Units Only) . . . . . 62

Step 20 — Install Optional Motormaster® V

Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Step 21 — Install Unit Accessories . . . . . . . . . . . . . . 68

CONTROLS INSTALLATION . . . . . . . . . . . . . . . . . . 68-76

Constant Volume Units. . . . . . . . . . . . . . . . . . . . . . . . . . 68

• CONTROL WIRING

Variable Air Volume (VAV) Units . . . . . . . . . . . . . . . . . 68

Optional and Accessory Control Wiring . . . . . . . . . 68

Carrier Comfort Network® (CCN) Interface. . . . . . . 73

Optional UPC Open Installation . . . . . . . . . . . . . . . . . 74

Smoke Control Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . 74

GENERAL

This installation instruction contains basic unit installation

information, including installation of thermostats and remote

temperature sensors.

For additional information and service instructions, refer to

the Controls and Troubleshooting literature.

A factory-installed optional integral economizer and high-

capacity power exhaust is available on size 075-100 units.

A factory-installed optional return fan is available on size

075-100 units.

The staged gas control (SGC) option adds the capability to

control the rooftop unit’s gas heating system to a specified

supply-air temperature set point for purposes of tempering a

cool mixed-air condition.

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can

be hazardous due to system pressure and electrical compo-

nents. Only trained and qualified service personnel should

install, repair, or service air-conditioning equipment.

Untrained personnel can perform basic maintenance func-

tions of cleaning coils and filters and replacing filters. All

other operations should be performed by trained service per-

sonnel. When working on air-conditioning equipment, observe

precautions in the literature, tags and labels attached to the unit,

and other safety precautions that may apply.

Follow all safety codes, including ANSI (American Nation-

al Standards Institute) Z223.1. Wear safety glasses and work

gloves. Use quenching cloth for unbrazing operations. Have

fire extinguisher available for all brazing operations.

WARNING

Before performing service or maintenance operations on

unit, turn off main power switch to unit. Electrical shock

could cause personal injury.

FOR YOUR SAFETY

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance. Do not touch any electri-

cal switch; do not use any phone in your building. Immedi-

ately call your gas supplier from a neighbor’s phone.

Follow the gas supplier’s instructions. If you cannot reach

your gas supplier, call the fire department.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and

liquids in the vicinity of this or any other appliance.

WARNING

Improper installation, adjustment, alteration, service, or

maintenance can cause injury or property damage. Refer to

this manual. For assistance or additional information, con-

sult a qualified installer, service agency, or the gas supplier.

WEATHERMASTER®

48P2,P3,P4,P5030-100

Single Package Gas Heating and Electric Cooling Units

with Direct Spark Ignition and COMFORTLINK™ Controls

2

INSTALLATION

Step 1 — Perform Jobsite Survey — Complete

the following checks before installation.

1. Consult local building codes and the NEC (National

Electrical Code) (ANSI/NFPA [American National Stan-

dards Institute/National Fire Protection Association] 70)

for special installation requirements.

2. Determine unit location (from project plans) or select unit

location.

3. Check for possible overhead obstructions which may in-

terfere with unit lifting or rigging.

Step 2 — Place Unit — Inspect unit for transportation

damage. File claim with transportation agency.

Provide clearance around and above unit for airflow, safety,

and service access. Do not restrict top (area above condenser

fans) in any way. Allow at least 6 ft on all sides for rated perfor-

mance, code compliance, and service. On units equipped with

power exhaust option, high velocity air is exhausted out the

hood. Unit should be positioned with at least 10 ft clearance be-

tween the exhaust hood and any obstruction.

Check unit dimensional drawings for unit arrangement and

minimum performance and service clearances.

Do not install unit in an indoor location. Do not locate air in-

lets near exhaust vents or other sources of contaminated air.

Although unit is weatherproof, guard against water from

higher level runoff and overhangs.

Level by using unit frame as a reference. Physical data is

shown in Tables 1A-9.

Step 3 — Roof Mount Unit — Check building codes

for weight distribution requirements. Unit weight is shown in

Tables 1A-1C and 5. Unit may be mounted on class A, B, or C

roofing material.

ROOF CURB — Assemble and install roof curb as described

in instructions shipped with the accessory. Accessory roof curb

and information required to field fabricate a roof curb is shown

in Fig. 1-5. Install insulation, cant strips, roofing and counter

flashing as required. For unit condensate drain to function

properly, curb must be level or within tolerances shown in

Fig. 1-5.

STEEL BEAMS — If roof curb is not used, support unit with

steel beams along its entire length and then support steel as re-

quired. As a minimum, unit must be supported across its width

at each lifting lug location.

Step 4 — Slab Mount Unit — Provide a level con-

crete slab that extends beyond unit cabinet at least 6 inches.

Make a slab 8 in. thick with 4 in. above grade. Use gravel

apron in front of condenser coil air inlet to prevent grass and

foliage from obstructing airflow. Ensure that slab is of

sufficient height to allow for condensate trap of 4 in. on sizes

030-070 or 7 in. on sizes 075-100.

Step 5 — Install Curb Gasketing

SIZE 030-060 UNITS — After ductwork has been connected

to the roof curb, attach adhesive-backed gasketing on all end

rails, cross rails, and duct rails. Be sure all joints and corners of

gasket are square and flush to prevent possible water leaks.

Follow all applicable building codes.

SIZE 070-100 UNITS — After ductwork has been connected

to the roof curb, apply gasket material (1/2-in. thick x 11/2-in.

wide neoprene) where indicated.

Single-Thickness Gasketing (See Fig. 6-8 for Item Num-

bers) — Apply gasketing in the following places:

1. Along both side rails (1) — 2 places, full length

2. Along return air end rail (2) — 1 place

3. Around return air internal duct flange (3) — 1 or 2 places

4. Around supply air internal duct flanges (4) — 3 places

Double-Thickness Gasketing (See Fig. 6 and 8 and Detail

A-A) — Locate a line 93/4-in. from the supply air end of the

accessory curb. Apply a double-thickness of gasket material

along line per detail A-A.

NOTE: Do not apply gasket material along the outside edge of

the curb (area “X”). This pan area of the curb extends out

beneath the end of the unit’s air handler section; applying gas-

ket here develops a potential water trap area on top of the curb.

Condenser Section Roof Curb (See Fig. 7) — Apply single-

thickness gasket along both side rails (5).

Step 6 — Install Field-Fabricated Ductwork

The 48P2,P3 units are designed for vertical supply/return

only. Field-fabricated ductwork must be attached to the roof

curb, or to the support steel, prior to the final rigging and instal-

lation of the unit. Supply and return duct dimensions are shown

in Fig. 1-3.

To attach ductwork to roof curb, insert duct approximately 10

to 11 in. up into roof curb. Connect ductwork to 14-gage roof

curb material with sheet metal screws driven from inside the duct.

Secure all ducts to the building structure, using flexible duct

connectors between roof curbs and ducts as required. Ducts

passing through an unconditioned space must be insulated and

covered with a vapor barrier. Outlet grilles must not lie directly

below unit discharge.

Design supply duct strong enough to handle expected static

pressures.

Step 7 — Rig Unit — Do not drop unit; keep upright.

Use spreader bars over unit to prevent sling or cable damage.

Sheets of plywood placed along the condenser coils will pro-

vide additional protection. All lifting lugs MUST be used when

lifting unit. Level by using unit frame as a reference. See Fig. 9

and 10 for information. Unit and accessory weights are shown

in Tables 1A-1C and 5. Weight distribution and center of gravi-

ty can be found in Fig. 11.

CAUTION

Disconnect gas piping from units when leak testing at pres-

sures greater than 0.5 psig. Pressures greater than 0.5 psig

will cause gas valve damage resulting in a hazardous

condition. If gas valve is subjected to pressure greater than

0.5 psig, it must be replaced. When pressure testing field-

supplied gas piping at pressures of 0.5 psig or less, the unit

connected to such piping must be isolated by manually

closing the gas valve.

CAUTION

Do not lift unit with forklift truck. Move unit with over-

head rigging only.

WARNING

For vertical supply and return units, tools or parts could

drop into ductwork and cause an injury. Install a 90-degree

elbow in the supply and return ductwork between the unit

and the conditioned space. If a 90-degree elbow cannot be

installed, then a grille of sufficient strength and density

should be installed to prevent objects from falling into the

conditioned space. Failure to follow these instructions

could result in personal injury or property damage due to

falling objects.

3

Table 1A — Physical Data 48P2,P3,P4,P5030-050

LEGEND

* 460-3-60 only.

†See Table 7 — Power Exhaust Fan Drive Data on page 9 for more information.

BASE UNIT 48P2,P3,P4,P5030 48P2,P3,P4,P5035

NOMINAL CAPACITY (tons) 30 35

OPERATING WEIGHT (lb) Standard Chassis Extended Chassis Standard Chassis Extended Chassis

Base Unit

Low Heat 5310 5810 5410 5910

High Heat 5440 5940 5540 6040

With Economizer

Low Heat 5610 6110 5710 6210

High Heat 5740 6240 5840 6340

COMPRESSORS Scroll

Quantity...Type 1...ZP154/1...ZP154 1...ZP182/1...ZP182

Oil Charge (oz) per Compressor 110 110

Number of Refrigerant Circuits 22

REFRIGERANT R-410A

Operating Charge (lb), Ckt 1/Ckt 2

Standard Evaporator Coil 15.4/14.8 18.4/17.6

Standard Evaporator with Humidi-MiZer® 15.4/24.9 18.4/27.7

Alternate High-Capacity Evaporator Coil 18.4/17.7 N/A

Alternate High-Capacity Evaporator with Humidi-MiZer 18.4/27.8 N/A

CONDENSER COILS Aluminum Novation® Heat Exchanger with Microchannel Coils

Quantity 11

Total Face Area (sq ft) 33.3 33.3

EVAPORATOR COILS

Quantity 1

Total Face Area (sq ft) 32.1

Refrigerant Feed Device...No. per Circuit TXV...1

Standard Evaporator Coils

Rows...Fins/in. 3...15.0 4...15.0

Fin Type Double Wavy Double Wavy

Tube Type Cross Hatched Cross Hatched

Alternate, High-Capacity Evaporator Coils

Rows...Fins/in. 4...15.0 N/A

Fin Type Double Wavy N/A

Tube Type Cross Hatched N/A

HEATING SECTION Low Heat High Heat Low Heat High Heat

Number of Heat Exchangers 714714

Input (MBtuh) 325 650 325 650

Output (MBtuh) (Vertical/Horizontal) 263/260 527/520 263/260 527/520

Temperature Rise Range (F) 10-40 25-55 10-40 25-55

Efficiency (%) (Vertical/Horizontal) 81/80 81/80 81/80 81/80

Burner Orifice Diameter

Quantity (in. ...drill no.) 7 (.1285...30) 14 (.1285...30) 7 (.1258...30) 14 (.1258...30)

Manifold Pressure (in. wg) 3.5 3.5 3.5 3.5

Line Pressure (in. wg) (min...max) 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0

Firing Stages 2222

Number of Gas Valves 1212

CONDENSER FANS Propeller Type

Quantity...Diameter (in.) 2...30 2...30

Nominal Cfm 18,000 19,500

Motor Hp...Rpm 1.0...1140 1.0...1140

SUPPLY FAN Centrifugal 25 x 25 in.

Nominal Cfm 10,500 10,500

Maximum Allowable Cfm 15,000 15,000

Maximum Allowable Rpm 900 900

Shaft Diameter at Pulley (in.) 111/16 111/16

SUPPLY-FAN MOTOR AND DRIVE (Any motor available on any unit)

Motor Hp 7.510152025

Motor Frame Size 213T 215T 254T 256T 284T

Efficiency at Full Load (%)

High Efficiency 88.5 89.5 91.0 91.0 91.7

Premium Efficiency 91.7 91.7 93.0 93.6 93.6

Fan Pulley Pitch Diameter (in.) 13.7 13.7 13.7 13.7 13.7

Motor Pulley Pitch Diameter (in.) 3.4 4.3 4.9 5.5 6.5

Resulting Fan Speed (rpm) 438 549 626 703 830

Belts Quantity...Type 2...BX60 2...5VX630 2...5VX630 2...5VX630 2...5VX650

Center Distance Range (in.) 17.74-14.30 17.74-14.30 17.63...14.01 17.63...14.01 16.63...12.87

OPTIONAL POWER EXHAUST† Centrifugal, 18 x 15 in. (Any motor available on any unit)

Quantity...Motor Hp 2...3.0 2...5.0 2...7.5 2...10

Motor Frame Size High Eff 56HZ 184T 213T 215T

Prem Eff 182T 184T 213T 215T

Efficiency at Full Load (%) High/Premium 81.0/88.5 87.5/89.5 88.5/91.7 89.5/91.7

Fan Pulley Pitch Diameter (in.) High Eff 11 10.4 12 12

Prem Eff 11.0 10.4 12 12

Motor Pulley Pitch Diameter Range (in.) High Eff 4.1-3.1 4.7-3.7 6.0-4.8 7.0-5.8

Prem Eff 4.1-3.1 4.7-3.7 6.0-4.8 7.0-5.8

Motor Pulley Pitch Diameter Factory Setup (in.) 4.1 4.2 5.4 6.4

Blower Shaft Diameter at Pulley (in.) 17/16 17/16 17/16 17/16

Fan Rpm Range 500-656 621-785 717-882 854-1000

Factory Setup Fan Rpm 656 703 800 927

Maximum Allowable Rpm 1000 1000 1000 1000

FILTERS

Standard Efficiency Throwaway (Standard)

Quantity...Size (in.) 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2

Medium Efficiency (30%) Pleated (Optional)

Quantity...Size (in.) 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2

High Efficiency (90%) Bag Filters

with High Velocity Prefilters (Opt)

Quantity...Size (in.)

Bag Filter 6...20 x 24 x 22, 6...20 x 20 x 22 6...20 x 24 x 22, 6...20 x 20 x 22

Prefilter 12...16 x 20 x 2, 3...20 x 24 x 2 12...16 x 20 x 2, 3...20 x 24 x 2

MERV 15 Cartridge Filters with High Velocity Prefilters (Opt)

Quantity...Size (in.)

Cartridge Filter 6...20 x 24 x 12, 6...20 x 20 x 12 6...20 x 24 x 12, 6...20 x 20 x 12

Prefilter 12...16 x 20 x 2, 3...20 x 24 x 2 12...16 x 20 x 2, 3...20 x 24 x 2

OUTSIDE AIR SCREENS

Standard Hood (25%) Quantity...Size (in.) None None

OPTIONAL ECONOMIZER FILTER Aluminum Frame, Permanent

Quantity...Size (in.) 5...20 x 20 x 2

2...20 x 25 x 1

5...20 x 20 x 1

2...20 x 25 x 1

MBtuh — Btuh in Thousands

TXV — Thermostatic Expansion Valve

4

Table 1A — Physical Data 48P2,P3,P4,P5030-050 (cont)

LEGEND

* 460-3-60 only.

†See Table 7 — Power Exhaust Fan Drive Data on page 9 for more information.

BASE UNIT 48P2,P3,P4,P5040 48P2,P3,P4,P5050

NOMINAL CAPACITY (tons) 40 50

OPERATING WEIGHT (lb) Standard Chassis Extended Chassis Standard Chassis Extended Chassis

Base Unit

Low Heat 5810 6310 6025 6525

High Heat 5940 6440 6155 6655

With Economizer

Low Heat 6110 6610 6325 6825

High Heat 6240 6740 6455 6955

COMPRESSORS Scroll

Quantity...Type 2...ZP103/1...ZP182 2...ZP120/2...ZP137

Oil Charge (oz) per Compressor 110 110

Number of Refrigerant Circuits 22

REFRIGERANT R-410A

Operating Charge (lb), Ckt 1/Ckt 2

Standard Evaporator Coil 21.6/26.7 29.4/29.0

Standard Evaporator with Humidi-MiZer® 21.6/39.1 29.4/41.4

Alternate High-Capacity Evaporator Coil 35.1/37.2 38.2/36.5

Alternate High-Capacity Evaporator with Humidi-MiZer 31.1/49.6 38.2/48.9

CONDENSER COILS Aluminum Novation® Heat Exchanger with Microchannel Coils

Quantity 22

Total Face Area (sq ft) 66.7 66.7

EVAPORATOR COILS

Quantity 1

Total Face Area (sq ft) 45.5

Refrigerant Feed Device...No. per Circuit TXV...2

Standard Evaporator Coils

Rows...Fins/in. 3...15.0 4...15.0

Fin Type Double Wavy Double Wavy

Tube Type Cross Hatched Cross Hatched

Alternate, High-Capacity Evaporator Coils

Rows...Fins/in. 6...16.0 6...16.0

Fin Type Double Wavy Double Wavy

Tube Type Cross Hatched Cross Hatched

HEATING SECTION Low Heat High Heat Low Heat High Heat

Number of Heat Exchangers 714714

Input (MBtuh) 325 650 325 650

Output (MBtuh) (Vertical/Horizontal) 263/260 527/520 263/260 527/520

Temperature Rise Range (F) 10-40 25-55 10-40 25-55

Efficiency (%) (Vertical/Horizontal) 81/80 81/80 81/80 81/80

Burner Orifice Diameter

Quantity (in. ...drill no.) 7 (.1285...30) 14 (.1285...30) 7 (.1285...30) 14 (.1285...30)

Manifold Pressure (in. wg) 3.53.53.53.5

Line Pressure (in. wg) (min...max) 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0

Firing Stages 2222

Number of Gas Valves 1212

CONDENSER FANS Propeller Type

Quantity...Diameter (in.) 3...30 4...30

Nominal Cfm 30,000 38,000

Motor Hp...Rpm 1.0...1140 1.0...1140

SUPPLY FAN Centrifugal 25 x 25 in.

Nominal Cfm 14,000 14,000

Maximum Allowable Cfm 20,000 20,000

Maximum Allowable Rpm 900 900

Shaft Diameter at Pulley (in.) 111/16 111/16

SUPPLY-FAN MOTOR AND DRIVE (Any motor available on any unit)

Motor Hp 7.51015202530*

Motor Frame Size 213T 215T 254T 256T 284T 286T

Efficiency at Full Load (%)

High Efficiency 88.5 89.5 91.0 91.0 91.7 92.4

Premium Efficiency 91.7 91.7 93.0 93.6 93.6 93.6

Fan Pulley Pitch Diameter (in.) 13.7 13.7 13.7 13.7 13.7 12.5

Motor Pulley Pitch Diameter (in.) 3.4 4.3 4.9 5.5 6.5 6.5

Resulting Fan Speed (rpm) 438 549 626 703 830 910

Belts Quantity...Type 2...BX60 2...5VX630 2...5VX630 2...5VX630 2...5VX650 3...5VX630

Center Distance Range (in.) 17.74-14.30 17.74-14.30 17.63...14.01 17.63...14.01 16.63...12.87 16.63...12.87

OPTIONAL POWER EXHAUST† Centrifugal, 18 x 15 in. (Any motor available on any unit)

Quantity...Motor Hp 2...3.0 2...5.0 2...7.5 2...10

Motor Frame Size High Eff 56HZ 184T 213T 215T

Prem Eff 182T 184T 213T 215T

Efficiency at Full Load (%) High/Premium 81.0/88.5 87.5/89.5 88.5/91.7 89.5/91.7

Fan Pulley Pitch Diameter (in.) High Eff 11 10.4 12 12

Prem Eff 11.0 10.4 12 12

Motor Pulley Pitch Diameter Range (in.) High Eff 4.1-3.1 4.7-3.7 6.0-4.8 7.0-5.8

Prem Eff 4.1-3.1 4.7-3.7 6.0-4.8 7.0-5.8

Motor Pulley Pitch Diameter Factory Setup (in.) 4.14.25.46.4

Blower Shaft Diameter at Pulley (in.) 17/16 17/16 17/16 17/16

Fan Rpm Range 500-656 621-785 717-882 854-1000

Factory Setup Fan Rpm 656 703 800 927

Maximum Allowable Rpm 1000 1000 1000 1000

FILTERS

Standard Efficiency Throwaway (Standard)

Quantity...Size (in.) 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2

Medium Efficiency (30%) Pleated (Optional)

Quantity...Size (in.) 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2

High Efficiency (90%) Bag Filters

with High Velocity Prefilters (Opt)

Quantity...Size (in.)

Bag Filter 6...20 x 24 x 22, 6...20 x 20 x 22 6...20 x 24 x 22, 6...20 x 20 x 22

Prefilter 12...16 x 20 x 2, 3...20 x 24 x 2 12...16 x 20 x 2, 3...20 x 24 x 2

MERV 15 Cartridge Filters with High Velocity Prefilters (Opt)

Quantity...Size (in.)

Cartridge Filter 6...20 x 24 x 12, 6...20 x 20 x 12 6...20 x 24 x 12, 6...20 x 20 x 12

Prefilter 12...16 x 20 x 2, 3...20 x 24 x 2 12...16 x 20 x 2, 3...20 x 24 x 2

OUTSIDE AIR SCREENS

Standard Hood (25%) Quantity...Size (in.) None None

OPTIONAL ECONOMIZER FILTER Aluminum Frame, Permanent

Quantity...Size (in.) 5...20 x 20 x 2

2...20 x 25 x 1

5...20 x 20 x 1

2...20 x 25 x 1

MBtuh — Btuh in Thousands

TXV — Thermostatic Expansion Valve

5

Table 1B — Physical Data 48P2,P3,P4,P5055-070

LEGEND *See Table 7 — Power Exhaust Fan Drive Data on page 9 for more information.

BASE UNIT 48P2,P3,P4,P5055 48P2,P3,P4,P5060 48P2,P3,P4,P5070

NOMINAL CAPACITY (tons) 55 60 70

OPERATING WEIGHT (lb) Standard Chassis Extended Chassis Standard Chassis Extended Chassis Standard Chassis Extended Chassis

Base Unit

Low Heat 7810 8360 7865 8415 8205 8755

High Heat 7940 8490 7995 8545 8335 8885

With Economizer

Low Heat 8340 8890 8395 8945 8735 9285

High Heat 8470 9020 8525 9075 8865 9415

COMPRESSORS Scroll

Quantity...Type 2...ZP137/2...ZP137 2...ZP154/2...ZP154 1...ZP54,1...ZP182/1...ZP54,1...ZP182

Oil Charge (oz) per Compressor 110 110 110

Number of Refrigerant Circuits 22 2

REFRIGERANT R-410A

Operating Charge (lb), Ckt 1/Ckt 2

Standard Evaporator Coil 37.6/37.9 42.2/41.8 43.5/44.8

Standard Evaporator with Humidi-MiZer® 37.6/50.3 42.2/54.2 43.5/57.2

Alternate High-Capacity Evaporator Coil 46.5/45.8 47.6/46.5 55.4/55.5

Alternate High-Capacity Evaporator with

Humidi-MiZer

46.5/58.2 47.6/58.9 55.4/67.9

CONDENSER COILS Aluminum Novation® Heat Exchanger with Microchannel Coils

Quantity 22 4

Total Face Area (sq ft) 66.7 66.7 106.7

EVAPORATOR COILS

Quantity 2

Total Face Area (sq ft) 61.5

Refrigerant Feed Device...No. per Circuit TXV...2

Standard Evaporator Coils

Rows...Fins/in. 4...15 4...15 4...15

Fin Type Double Wavy Double Wavy Double Wavy

Tube Type Cross Hatched Cross Hatched Cross Hatched

Alternate, High-Capacity Evaporator Coils

Rows...Fins/in. 6...16 6...16 6...16

Fin Type Double Wavy Double Wavy Double Wavy

Tube Type Cross Hatched Cross Hatched Cross Hatched

HEATING SECTION Low Heat High Heat Low Heat High Heat Low Heat High Heat

Number of Heat Exchangers 14 21 14 21 14 21

Input (MBtuh) 650 975 650 975 650 975

Output (MBtuh) (Vertical/Horizontal) 527/520 790/780 527/520 790/780 527/520 790/780

Temperature Rise Range (F) 10-40 20-50 10-40 20-50 10-40 20-50

Efficiency (%) (Vertical/Horizontal) 81/80 81/80 81/80 81/80 81/80 81/80

Burner Orifice Diameter

Quantity (in. ...drill no.) 14 (.1285...30) 21 (.1285...30) 14 (.1285...30) 21 (.1285...30) 14 (.1285...30) 21 (.1285...30)

Manifold Pressure (in. wg) 3.5 3.5 3.5 3.5 3.5 3.5

Line Pressure (in. wg) (min...max) 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0

Firing Stages 22222 2

Number of Gas Valves 23232 3

CONDENSER FANS Propeller Type

Quantity...Diameter (in.) 4...30 4...30 4...30

Nominal Cfm 36,000 36,600 39,000

Motor Hp...Rpm 1.0...1140 1.0...1140 1.0...1140

SUPPLY FAN Centrifugal 30 x 27.5 in.

Nominal Cfm 17,500 21,000 24,500

Maximum Allowable Cfm 25,000 30,000 30,000

Maximum Allowable Rpm 800 800 800

Shaft Diameter at Pulley (in.) 111/16 111/16 111/16

SUPPLY-FAN MOTOR AND DRIVE (Any motor available on any unit)

Motor Hp 15 20 25 30 40†

Motor Frame Size 254T 256T 284T 286T S324T

Efficiency at Full Load (%)

High Efficiency 91.0 91.0 91.7 92.4 93.0

Premium Efficiency 93.0 93.6 93.6 93.6 94.5

Fan Pulley Pitch Diameter (in.) 13.7 13.7 13.7 15.5 16.1

Motor Pulley Pitch Diameter (in.) 4.5 5.1 5.5 5.9 6.7

Resulting Fan Speed (rpm) 575 651 703 711 740

Belts Quantity...Type 2...5VX1230 2...5VX1230 2...5VX1230 2...5VX1230 3...5VX1250

Center Distance Range (in.) 48.25-44.00 48.25-44.00 48.50-44.25 48.50-44.25 48.25-44.00

OPTIONAL POWER EXHAUST* Centrifugal, 18 x 15 in. (Any motor available on any unit)

Quantity...Motor Hp 2...5 2...7.5 2...10

Motor Frame Size 184T 213T 215T

Efficiency at Full Load (%) High/Premium 87.5/89.5 88.5/91.7 89.5/91.7

Resulting Fan Rpm 740 820 920

Maximum Allowable Rpm 1000 1000 1000

FILTERS

Standard Efficiency Throwaway (Standard)

Quantity...Size (in.) 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2

Medium Efficiency (30%) Pleated (Optional)

Quantity...Size (in.) 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2

High Efficiency (90%) Bag Filters

with High Velocity Prefilters (Optional)

Quantity...Size (in.)

Bag Filter 6...24 x 24 x 22, 6...24 x 20 x 22 6...24 x 24 x 22, 6...24 x 20 x 22 6...24 x 24 x 22, 6...24 x 20 x 22

Prefilter 6...24 x 24 x 2, 6...20 x 24 x 2 6...24 x 24 x 2, 6...20 x 24 x 2 6...24 x 24 x 2, 6...20 x 24 x 2

MERV 15 Cartridge Filters with

High Velocity Prefilters (Optional)

Quantity...Size (in.)

Cartridge Filter 6...24 x 24 x 12,, 6...24 x 20 x 12 6...24 x 24 x 12,, 6...24 x 20 x 12 6...24 x 24 x 12, 6...24 x 20 x 12

Prefilter 6...24 x 24 x 2, 6...20 x 24 x 2 6...24 x 24 x 2, 6...20 x 24 x 2 6...24 x 24 x 2, 6...20 x 24 x 2

OUTSIDE AIR SCREENS

Standard Hood (25%) Quantity...Size (in.) 4...25 x 16 x 1, 2...20 x 16 x 1 4...25 x 16 x 1, 2...20 x 16 x 1 4...25 x 16 x 1, 2...20 x 16 x 1

OPTIONAL ECONOMIZER FILTER Aluminum Frame, Permanent

Quantity...Size (in.) 12...16 x 25 x 1, 2...16 x 20 x 1 12...16 x 25 x 1, 2...16 x 20 x 1 12...16 x 25 x 1, 2...16 x 20 x 1

MBtuh — Btuh in Thousands

TXV — Thermostatic Expansion Valve

6

Table 1C — Physical Data 48P2,P3,P4,P5075-100

LEGEND *See Table 3 — High-Capacity Power Exhaust Data for more information. See

Table 7 — Power Exhaust Fan Drive Data on page 9 for more information.

BASE UNIT 48P2,P3,P4,P5075 48P2,P3,P4,P5090 48P2,P3,P4,P5100

NOMINAL CAPACITY (tons) 75 90 100

OPERATING WEIGHT (lb) Standard

Chassis

Extended

Chassis

Standard

Chassis

Extended

Chassis

Standard

Chassis

Extended

Chassis

Base Unit

Low Heat 9065 9615 9665 10,215 9685 10,235

High Heat 9195 9745 9795 10,345 9815 10,365

With Economizer

Low Heat 9595 10,145 10,195 10,745 10,215 10,765

High Heat 9725 10,275 10,325 10,875 10,345 10,895

COMPRESSORS Scroll

Quantity...Type 2...ZP82/2...ZP182 3...ZP154,3...ZP154 3...ZP154,3...ZP182

Oil Charge (oz) per Compressor 110 110 110

Number of Refrigerant Circuits 222

REFRIGERANT R-410A

Operating Charge (lb), Ckt 1/Ckt 2

Standard Evaporator Coil 43.8/45.0 50.4/51.3 50.8/52.8

Standard Evaporator with Humidi-MiZer® 43.8/57.4 50.4/69.1 50.8/70.6

Alternate High-Capacity Evaporator Coil 55.1/54.9 61.5/62.9 59.3/62.8

Alternate High-Capacity Evaporator with

Humidi-MiZer

55.1/67.3 61.5/80.7 59.3/80.6

CONDENSER COILS Aluminum Novation® Heat Exchanger with Microchannel Coils

Quantity 466

Total Face Area (sq ft) 106.7 160.0 160.0

EVAPORATOR COILS

Quantity 2

Total Face Area (sq ft) 61.5

Refrigerant Feed Device...No. per Circuit TXV...2

Standard Evaporator Coils

Rows...Fins/in. 4...15 4...15 4...15

Fin Type Double Wavy Double Wavy Double Wavy

Tube Type Cross Hatched Cross Hatched Cross Hatched

Alternate, High-Capacity Evaporator Coils

Rows...Fins/in. 6...16 6...16 6...16

Fin Type Double Wavy Double Wavy Double Wavy

Tube Type Cross Hatched Cross Hatched Cross Hatched

HEATING SECTION Low Heat High Heat Low Heat High Heat Low Heat High Heat

Number of Heat Exchangers 232323

Input (MBtuh) 650 975 650 975 650 975

Output (MBtuh) (Vertical/Horizontal) 527/520 790/780 527/520 790/780 527/520 790/780

Temperature Rise Range (F) 10-40 20-50 10-40 20-50 10-40 20-50

Efficiency (%) (Vertical/Horizontal) 81/80 81/80 81/80 81/80 81/80 81/80

Burner Orifice Diameter

Quantity (in. ...drill no.) 7 (.1285...30) 7 (.1285...30) 7 (.1285...30) 7 (.1285...30) 7 (.1285...30) 7 (.1285...30)

Manifold Pressure (in. wg) 3.5 3.5 3.5 3.5 3.5 3.5

Line Pressure (in. wg) (Min...Max) 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0

Number of Gas Valves 232323

CONDENSER FAN Propeller Type

Quantity...Diameter (in.) 4...30 6...30 6...30

Nominal Cfm 39,000 58,000 58,000

Motor Hp (ea)...rpm 1.0...1140 1.0...1140 1.0...1140

STANDARD SUPPLY FAN Forward Curved Centrifugal 36 x 30 in.

Nominal Cfm 24,500 29,750 35,000

Maximum Allowable Cfm 30,000 34,000 40,000

Maximum Allowable Rpm 680 680 680

Shaft Diameter at Pulley (in.) 111/16 111/16 111/16

STANDARD SUPPLY-FAN MOTOR AND DRIVE (Any motor available on any unit)

Motor Hp 30 40 50 60

Motor Frame Size S268T S324T S36T S364T

Efficiency at Full Load (%)

High Efficiency 92.4 93.0 93.0 93.6

Premium Efficiency 93.6 94.5 94.5 95.4

Fan Pulley Pitch Diameter (in.) 18.5 18.5 18.5 18.5

Motor Pulley Pitch Diameter (in.) 5.3 5.7 6.5 7.1

Resulting Fan Rpm 501 539 615 672

Belts Quantity...Type 3...5VX1320 4...5VX1320 4...5VX1320 4...5VX1320

Center Distance Range (in.) 47.88-45.01 47.64-44.76 47.42-44.52 47.42-44.52

ALTERNATE, AIRFOIL FAN Airfoil

Nominal Airflow (cfm) 24,500 29,750 35,000

Maximum Allowable Airflow (cfm) 30,000 34,000 40,000

Maximum Allowable Wheel Speed (rpm) 1846 1846 1846

Shaft Diameter at Pulley (in.) 211/16 211/16 211/16

ALTERNATE SUPPLY-FAN MOTOR AND DRIVE (Any motor available on any unit)

Motor Hp 30 40 50 60 75

Motor Frame Size S268T S324T S36T S364T 365T

Efficiency at Full Load (%)

High Efficiency 92.4 93.0 93.0 93.6 94.1

Premium Efficiency 93.6 94.5 94.5 95.4 95.4

Fan Pulley Pitch Diameter (in.) 9.7 10.2 8.9 8.9 10.8

Motor Pulley Pitch Diameter (in.) 7.5 8.7 8.1 8.7 11.1

Resulting Fan Rpm 1353 1493 1593 1711 1799

Belts Quantity...Type 2...5VX1150 2...5VX1180 3...5VX1150 3...5VX1150 3...5VX1230

Center Distance Range (in.) 42.96...45.82 42.96...45.57 42.96...45.57 42.45...45.35 42.45...45.35

MBtuh — Btuh in Thousands

TXV — Thermostatic Expansion Valve

7

Table 1C — Physical Data 48P2,P3,P4,P5075-100 (cont)

LEGEND *See Table 3 — High-Capacity Power Exhaust Data for more information. See

Table 7 — Power Exhaust Fan Drive Data on page 9 for more information.

Table 2 — Optional Return Fan Physical Data (48P075-100 Only)

Table 3 — Optional High-Capacity Power Exhaust Physical Data (48P075-100 Only)

Table 4 — Optional Humidi-MiZer® Coil Data

BASE UNIT 48P2,P3,P4,P5075 48P2,P3,P4,P5090 48P2,P3,P4,P5100

OPTIONAL POWER EXHAUST* Centrifugal, 18 x 15 in. (Any motor available on any unit.)

Quantity...Motor Hp 2...5 2...7.5 2...10

Motor Frame Size 184T 213T 215T

Efficiency at Full Load (%)

High Efficiency 87.5 88.5 89.5

Premium Efficiency 89.5 91.7 91.7

Fan Pulley Pitch Diameter (in.) 10.6 10.6 10.6

Motor Pulley Pitch Diameter (in.) 4.5 5.0 5.6

Shaft Diameter at Pulley (in.) 17/16 17/16 17/16

Resulting Fan Rpm 740 820 920

Maximum Allowable Rpm 1000 1000 1000

FILTERS

Standard Efficiency Throwaway

(Standard)

Quantity...Size (in.) 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2

30% and 65% Pleated (Optional)

Quantity...Size (in.) 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2

OUTSIDE AIR SCREENS

Standard Hood (25%) Quantity...Size (in.) 4...25 x 16 x 1, 2...20 x 16 x 1 4...25 x 16 x 1, 2...20 x 16 x 1 4...25 x 16 x 1, 2...20 x 16 x 1

OPTIONAL ECONOMIZER FILTER Aluminum Frame, Permanent

Quantity...Size (in.) 12...16 x 25 x 1, 2...16 x 20 x 1 12...16 x 25 x 1, 2...16 x 20 x 1 12...16 x 25 x 1, 2...16 x 20 x 1

MBtuh — Btuh in Thousands

TXV — Thermostatic Expansion Valve

BASE UNIT 48P2,P3,P4,P5075-100

RETURN FAN Plenum Fan, 47.13 in. (Any motor available on any unit.)

Quantity...Motor Hp 1...20 1...25 1...30 1...40

Motor Frame Size 256T 284T 286T 324T

Efficiency at Full Load (%) High/Premium 91.0/93.6 91.7/93.6 92.4/93.6 93.0/93.8

Fan Pulley Pitch Diameter (in.) 8.5 9.8 8.5 8.5

Motor Pulley Pitch Diameter (in.) 5.3 6.7 6.1 6.7

Shaft Diameter at Pulley (in.) 215/16 215/16 215/16 215/16

Resulting Fan Rpm 1104 1209 1271 1396

Maximum Allowable Rpm 1447 1447 1447 1447

BASE UNIT 48P2,P3,P4,P5075-100

POWER EXHAUST Centrifugal, 22 x 20 in., 111/16 in. shaft diameter (Any motor available on any unit)

Total Hp 20 30 40 50 60

Quantity...Motor Hp 2...10 2...15 2...20 2...25 2...30

Motor Frame Size S215T D254T S256T S284T S286T

Efficiency at Full Load (%)

High Efficiency 89.5 91 91 91.7 92.4

Premium Efficiency 91.7 93 93.6 93.6 93.6

Fan Sheave Pitch Diameter (in.) 12.4 12.4 11.1 11.1 11.1

Motor Sheave Pitch Diameter (in.) 4.8 5.8 5.9 6.5 6.9

Resulting Fan Rpm 714 841 928 1020 1094

Maximum Allowable Rpm 1175 1175 1175 1175 1175

Belts — Quantity...Type 2...BX93 2...BX93 2...5VX950 2...5VX950 2...5VX950

UNIT SIZE 48/50P 030-075 090,100

Humidi-MiZer Coil Construction Aluminum Novation® Coil

Quantity 11

Face Area (sq ft) 26.7 33.3

8

Table 5 — Operating Weights of Options and Accessories (lb)

*Includes hood.

Table 6 — Supply Fan Drive Data

*Sizes 040,050 only. NOTE: Part numbers are Browning Manufacturing Corp. reference.

OPTION OR ACCESSORY 48/50P UNIT SIZE

030,035 040,050 055 060 070 075 090 100

Condenser Section Roof Curb — — 540 540 625 625 625 625

Economizer 300* 300* 530* 530* 530* 530* 530* 530*

Power Exhaust 710* 710* 710* 710* 710* 710* 710* 710*

Barometric Relief 200 200 200 200 200 200 200 200

Double Wall Construction 700 800 900 900 900 900 900 900

Roof Curb

Standard Length 455 495 605 605 605 605 605 605

Extended Length 545 545 1200 1200 — — — —

With High-Capacity Power Exhaust —— ———700700700

High-Efficiency Filters 20 20 20 20 20 20 20 20

Bag Filters and Cartridge Filters 35 35 40 40 40 — — —

Hail Guard 120 150 145 145 210 210 210 210

Inlet Guide Vanes 95 95 115 115 115 115 115 115

Variable Frequency Drive

7.5 hp

10 hp

15 hp

20 hp

25 hp

30 hp

40 hp

50 hp

60 hp

75 hp

20

20

35

35

53

—

—

—

—

—

20

20

35

35

53

—

—

—

—

—

—

—

35

35

53

53

53

—

—

—

—

—

35

35

53

53

53

—

—

—

—

—

35

35

53

53

53

—

—

—

—

—

—

—

—

53

53

53

53

152

—

—

—

—

—

53

53

53

53

152

—

—

—

—

—

53

53

53

53

152

High-Capacity Evaporator Coil 150 300 300 300 300 300 300 300

Airfoil Fan — — — — — 350 350 350

Humidi-MiZer® Adaptive Dehumidification System 72 72 72 72 72 72 92 92

HP SHAFT

DIA (in.)

SPEED

(rpm)

MOTOR

SHEAVE

MOTOR

PITCH DIA (in.)

WHEEL

SHEAVE

WHEEL

PITCH DIA (in.)

QUANTITY

...BELT

Sizes 030-050

7.5 13/8438 2BK36 3.4 2B5V136 13.7 2...BX60

10 13/8549 2B5V42 4.3 2B5V136 13.7 2...5VX630

15 15/8626 2B5V48 4.9 2B5V136 13.7 2...5VX630

20 15/8703 2B5V54 5.5 2B5V136 13.7 2...5VX630

25 17/8830 2B5V64 6.5 2B5V136 13.7 2...5VX650

30* 17/8910 3B5V64 6.5 3B5V124 12.5 3...5VX630

Sizes 055-070

15 15/8575 2B5V44 4.5 2B5V136 13.7 2...5VX1230

20 15/8651 2B5V50 5.1 2B5V136 13.7 2...5VX1230

25 17/8703 2B5V54 5.5 2B5V136 13.7 2...5VX1230

30 17/8711 2B5V62 6.3 2B5V154 15.5 2...5VX1230

40 21/8740 3B5V66 6.7 3B5V160 16.1 3...5VX1250

Sizes 075-100 (Forward-Curved Fan)

30 17/8501 3B5V52 5.33 B5V184 18.5 3...5VX1320

40 21/8539 4B5V56 5.74 B5V184 18.5 4...5VX1320

50 21/8615 4B5V64 6.54 B5V184 18.5 4...5VX1320

60 23/8672 4B5V70 7.14 B5V184 18.5 4...5VX1320

Sizes 075-100 (Airfoil Fan)

30 17/81353 2B5V74 7.5 2Q5V97 9.7 2...5VX1150

40 21/81493 2B5V86 8.7 2Q5V103 10.2 2...5VX1180

50 21/81593 3B5V80 8.1 3R5V90 8.9 3...5VX1150

60 23/81711 3B5V86 8.7 3R5V90 8.9 3...5VX1150

75 23/81799 3B5V110 11.1 3R5V109 10.8 3...5VX1230

9

Table 7 — Power Exhaust Fan Drive Data

*High-efficiency motor option.

†Premium-efficiency motor option.

**Applies to both motor options.

NOTE: Part numbers are Browning Manufacturing Corp. reference.

Table 8 — Optional High-Capacity Power Exhaust Fan Drive Data

Table 9 — Optional Return Fan Drive Data

TOTAL

HP

MOTOR

QTY...HP

MOTOR

SHAFT

DIAMETER

(in.)

FAN

SPEED

RPM

MOTOR SHEAVE BLOWER SHEAVE 48P2,P3 UNITS 48P4,P5 UNITS

Part

Number

Pitch

Diameter

(in.)

Part

Number

Pitch

Diameter

(in.)

BELTS

QTY...P/N

CENTER

DISTANCE

RANGE (in.)

BELTS

QTY...P/N

CENTER

DISTANCE

RANGE (in.)

Sizes 030-050

6* 2...3 7/8656/500 1VL44 4.1-3.1 BK115 11 1...BX71 23.62-26.50 1...BX46 11.40-13.26

6† 2...3 11/8656/500 1VP44L 4.1-3.1 BK115 11 1...BX71 23.62-26.50 1...BX46 11.40-13.26

10** 2...5 11/8785/621 1VP50L 4.7-3.7 BK110 10.4 1...BX71 23.62-26.50 1...BX46 11.16-13.05

15** 2...7.5 13/8882/717 1VP65 6.0-4.8 BK130 12 1...BX77 23.62-26.50 1...BX53 11.40-13.26

20** 2...10 13/81000/854 1VP75 7.0-5.8 BK130 12 1...BX79 23.62-26.50 1...BX53 11.04-12.95

Sizes 055-100

10 2...5 11/8740 2P3V45 4.5 2Q3V106 10.6 2...3VX71 22.71-26.38 2...3VX50 10.91-13.30

15 2...7.5 13/8820 2P3V50 5.0 2Q3V106 10.6 2...3VX71 22.71-26.38 2...3VX50 10.78-13.20

20 2...10 13/8920 2P3V56 5.6 2Q3V106 10.6 2...3VX75 22.71-26.38 2...3VX50 10.78-13.20

TOTAL

HP

MOTOR

QTY...HP

MOTOR

SHAFT

DIA. (in.)

SPEED

RPM

MOTOR SHEAVE BLOWER SHEAVE

QTY...BELT CENTER DISTANCE

RANGE (in.)

Part

Number

Pitch Diameter

(in.)

Part

Number

Pitch Diameter

(in.)

20 2...10 1.375 714 2B5V48 4.8 2B5V124 12.4 2...BX93 32.8 to 36.7

30 2...15 1.625 841 2B5V58 5.8 2B5V124 12.4 2...BX93 32.6 to 36.5

40 2...20 1.625 928 2B5V58 5.9 2B5V110 11.1 2...5VX950 32.6 to 36.5

50 2...25 1.875 1020 2B5V64 6.5 2B5V110 11.1 2...5VX950 32.5 to 36.3

60 2...30 1.875 1094 2B5V68 6.9 2B5V110 11.1 2...5VX950 32.5 to 36.3

TOTAL

HP

MOTOR

QTY...HP

MOTOR

SHAFT

DIA. (in.)

SPEED

RPM

MOTOR SHEAVE BLOWER SHEAVE

QTY...BELT CENTER DISTANCE

RANGE (in.)

Part

Number

Pitch

Diameter

(in.)

Part

Number

Pitch

Diameter

(in.)

20 1...20 1.625 1104 3B5V52 5.3 3R5V85 8.5 3...5VX1000 38.1 to 41.0

25 1...25 1.875 1209 3B5V66 6.7 3R5V97 9.8 3...5VX1060 38.9 to 41.8

30 1...30 1.875 1271 3B5V60 6.1 3R5V85 8.5 3...5VX1030 38.9 to 41.8

40 1...40 2.125 1396 3B5V66 6.7 3R5V85 8.5 3...5VX1060 39.9 to 42.8

10

Fig. 1 — Roof Curb — Sizes 030-050

11

Fig. 2 — Roof Curb — Sizes 055, 060

12

Fig. 3 — Roof Curb — Sizes 070-100

13

Fig. 4 — Condenser Section Roof Curb (Sizes 070 and 075)

14

Fig. 5 — Condenser Section Roof Curb (Sizes 090 and 100)

15

9 3/4"

"X"-

NO GASKET

4 REF.

DETAIL A-A

A

A

"X"

4

1

3

2

CONDENSER

END SUPPORT

5

5

Fig. 6 — Gasket Location on Roof Curb (Size 070-100 Units)

Fig. 7 — Gasket Location — Condenser Section Roof Curb (Size 070-100 Units)

16

Step 8 — Connect Condensate Drain — There

are a total of five drain connections required on each unit: one

primary drain (on right-hand side of the unit) and four second-

ary drains (two on each side of unit).

PRIMARY DRAIN — The primary drain is a 2-in. FPT pipe

connection located on the right-hand side of the unit looking at

the unit from the return air end. See Fig. 12-21. Fig. 22 shows

the additional length of units with an extended chassis.

With field-supplied fittings and pipe sections, plumb the pri-

mary condensate drain to the 2-in. FPT connector on the base

rail. Use a trap height of at least 4-in. for size 030-070 units

and 7-in. for size 075-100 units. See Fig. 23 and 24. Install with

a height dimension of at least 2-in. from the top of the exit pipe

from the trap section to the bottom of the connector. Apply a

bead of RTV or similar sealant around the pipe joint at the con-

nector in the base rail.

SECONDARY DRAINS (Units Installed on

Curb) — There are two secondary drain connections on each

side of the unit. See Fig. 25. There are secondary drains on

each side of the unit in the filter section and on each side of the

unit in the supply fan section. There are labels marking each lo-

cation on the unit base rail. See Fig. 12-21.

Locate the four 11/4-in. drain coupling assemblies and

mounting screws (shipped in a bag taped to the basepan in the

supply fan section, located behind the access panel marked

FAN SECTION). The drain couplings are a 10-gage plate with

a 11/4 in. half coupling welded to the plate.

At each secondary drain hole location, there is a 13/8-in.

hole pre-drilled in the bottom of the base rail, surrounded by

four 0.20-in. engagement holes. Install a drain coupling assem-

bly using screws provided at each secondary drain hole loca-

tion. See Fig. 26. Do not attach any drain coupling assemblies

in the condenser section base rail.

Using field-supplied fittings and pipe sections, assemble U-

traps at each secondary drain fitting. See Fig. 27. Provide a

minimum size of ½-in. pipe for secondary drains. Use a trap at

least 4-in. deep for size 030-070 units and 7-in. deep for size

075-100 units. Apply a bead of RTV or similar sealant around

the drain assemblies.

Consult local plumbing codes for direction on joining multi-

ple drain lines. Total size of any combined line does not need

to exceed nominal 2-in. size of primary drain connection.

Fill the U-traps at the secondary drain locations prior to unit

start-up. Also check the U-traps before each cooling season to

ensure the traps are filled and functioning properly.

SECONDARY DRAINS (Units Installed on Steel Beam or

Slab) — There are two secondary drain connections required

on each side of the unit. There are secondary drains on the bot-

tom of the base rail on each side of the unit in the filter section

and on each side of the unit in the supply fan section. There are

labels marking each location on the unit base rail. See Fig. 12-

21. Drain holes will need to be drilled in these locations at the

side of the base rail. The existing secondary drain holes in the

bottom of the base rail must be sealed. Prior to final positioning

of the unit, apply a bead of RTV or similar sealant around each

secondary drain hole in the bottom of the unit base rail. See

Fig. 27. Install the metal seal plates then position the unit into

final location.

3

1

4

3

2

Fig. 8 — Gasket Location on Roof Curb (48P075-100 Units with Optional High-Capacity Power Exhaust)

17

48ZZ501077 2.0

NOTE: Rig with four cables and spread with two 95 inch (2413 MM) spreader bars.

ALL PANELS MUST BE IN PLACE WHEN RIGGING.

CAUTION - NOTICE TO RIGGERS:

1,2,3 4 5 LBS KGS IN MM IN MM IN MM

48P 2,3,4,5 B,D,H

48 P2, P3, P4, P5

030 6019 2730 170.6 4334 45.8 1164 166.4 4227

Vertical Supply/ Return

035 6169 2798 170.9 4342 45.8 1164 166.4 4227

Horizontal Supply/ Return

040 6710 3044 198.2 5035 45.8 1164 185.3 4707

Low Gas Heat

050 6925 3141 201.3 5113 45.8 1164 185.3 4707

055 9220 4182 228.9 5814 45.8 1164 257.5 6541

060 9275 4207 228.5 5803 45.8 1164 257.5 6541

070 9615 4361 244.7 6215 40.2 1021 219.0 5563

075 10665 4838 253.1 6429 40.2 1021 255.7 6495

090 11265 5110 260.9 6628 41.5 1054 255.7 6495

100 11285 5119 260.0 6603 41.5 1054 255.7 6495

48P 2,3,4,5 C,E,J

48 P2, P3, P4, P5

030 6149 2789 169.7 4310 45.8 1164 166.4 4227

Vertical Supply/ Return

035 6299 2857 170.0 4319 45.8 1164 166.4 4227

Horizontal Supply/ Return

040 6840 3103 197.3 5012 45.8 1164 185.3 4707

High Gas Heat

050 7055 3200 200.4 5090 45.8 1164 185.3 4707

055 9350 4241 229.0 5816 45.8 1164 257.5 6541

060 9405 4266 228.5 5805 45.8 1164 257.5 6541

070 9745 4420 244.8 6218 40.2 1021 219.0 5563

075 10795 4897 254.4 6462 40.2 1021 255.7 6495

090 11395 5169 262.1 6657 41.5 1054 255.7 6495

100 11415 5178 261.3 6637 41.5 1054 255.7 6495

48P 2,3,4,5 P,R,W

48 P2, P3, P4, P5

030 6519 2957 187.1 4753 45.8 1164 191.6 4867

Vertical Supply/ Return

035 6669 3025 187.7 4768 45.8 1164 191.6 4867

Horizontal Supply/ Return

040 7210 3270 214.8 5456 45.8 1164 208.2 5288

Low Gas Heat

050 7425 3368 217.9 5534 45.8 1164 208.2 5288

Extended Chassis

055 9770 4432 242.7 6164 45.8 1164 273.2 6939

060 9825 4457 242.2 6151 45.8 1164 273.2 6939

070 9825 4457 258.8 6575 40.2 1021 250.2 6355

075 11215 5087 266.7 6775 40.2 1021 280.8 7132

090 11815 5359 274.7 6976 41.5 1054 280.8 7132

100 11835 5368 273.4 6944 41.5 1054 280.8 7132

48P 2,3,4,5 Q,S,X

48 P2, P3, P4, P5

030 6649 3016 186.1 4726 45.8 1164 191.6 4867

Vertical Supply/ Return

035 6799 3084 186.7 4742 45.8 1164 191.6 4867

Horizontal Supply/ Return

040 7340 3329 213.8 5431 45.8 1164 208.2 5288

High Gas Heat

050 7555 3427 216.8 5507 45.8 1164 208.2 5288

Extended Chassis

055 9900 4491 242.7 6166 45.8 1164 273.2 6939

060 9955 4516 242.3 6153 45.8 1164 273.2 6939

070 10295 4670 258.4 6564 40.2 1021 250.2 6355

075 11345 5146 268.0 6808 40.2 1021 280.8 7132

090 11945 5418 275.8 7005 41.5 1054 280.8 7132

100 11965 5427 274.7 6978 41.5 1054 280.8 7132

50P 2,3 -,A,B,C

50 P2, P3

030 5519 2503 159.2 4043 45.8 1164 148.1 3762

Vertical Supply/ Return

035 5669 2571 159.4 4049 45.8 1164 148.1 3762

040 6210 2817 186.1 4727 45.8 1164 169.5 4305

050 6425 2914 189.3 4807 45.8 1164 169.5 4305

055 8230 3733 212.6 5401 45.8 1164 210.5 5347

060 8285 3758 212.3 5392 45.8 1164 210.5 5347

070 8625 3912 250.5 6362 40.2 1021 176.5 4483

50P 2,3,4,5 -,B,C

50 P2, P3, P4, P5

075 10265 4656 250.1 6354 40.2 1021 255.7 6495

Vertical Supply/ Return

090 10865 4928 258.4 6562 41.5 1054 255.7 6495

Horizontal Supply/ Return

100 10885 4937 257.3 6535 41.5 1054 255.7 6495

50P 2,3 H

50 P2, P3

030 5819 2639 152.3 3867 45.8 1164 166.4 4227

4,5 -

Vert Supply/ Return w/ Ext Plenum

035 5969 2708 152.1 3863 45.8 1164 166.4 4227

040 6510 2953 180.2 4576 45.8 1164 185.3 4707

50 P4, P5

050 6725 3050 183.6 4665 45.8 1164 185.3 4707

Horizontal Supply/ Return

055 8780 3983 231.7 5885 45.8 1164 257.5 6541

060 8835 4008 231.3 5874 45.8 1164 257.5 6541

070 9175 4162 247.5 6287 40.2 1021 219.0 5563

50P 2,3 R,S,T,V,W

50 P2, P3

030 6019 2730 175.4 4456 45.8 1164 173.3 4402

Vertical Supply/ Return

035 6169 2798 176.2 4475 45.8 1164 173.3 4402

w/ Extended Chassis

040 6710 3044 202.8 5151 45.8 1164 194.7 4945

050 6925 3141 205.8 5228 45.8 1164 194.7 4945

055 8780 3983 226.0 5741 45.8 1164 208.2 5288

060 8835 4008 225.6 5731 45.8 1164 208.2 5288

070 9175 4162 264.8 6725 40.2 1021 201.7 5123

50P 2,3,4,5 R,T,V,W

50 P2, P3, P4, P5

075 10815 4906 264.6 6722 40.2 1021 280.8 7132

Vert, Horz Supply/ Return

090 11415 5178 272.9 6932 41.5 1054 280.8 7132

w/ Extended Chassis

100 11435 5187 271.6 6899 41.5 1054 280.8 7132

50P 2,3 P,Y

50 P2, P3

030 6319 2866 166.8 4237 45.8 1164 191.6 4867

4,5 R,W

Vert Supply/ Return w/ Ext Plenum

035 6469 2934 167.1 4244 45.8 1164 191.6 4867

w/ Extended Chassis

040 7010 3180 195.3 4961 45.8 1164 208.2 5288

50 P4, P5

050 7225 3277 198.8 5050 45.8 1164 208.2 5288

Horizontal Supply/ Return

055 9330 4232 245.1 6226 45.8 1164 273.2 6939

w/ Extended Chassis

060 9385 4257 244.7 6214 45.8 1164 273.2 6939

070 9725 4411 260.8 6625 45.8 1164 250.2 6355

B

CENTER OF GRAVITY

LIFTING LUGS

CAWEIGHTMODEL POSITION

UNITS

SIZE

NOTE:

1. Weights do not include economizer or

power exhaust.

Fig. 9 — Rigging Label — Units without Optional Return Fan or High-Capacity Power Exhaust

a48-8455

18

48ZZ501078 2.0

NOTE: Rig with four cables and spread with two 95 inch (2413 MM) spreader bars.

ALL PANELS MUST BE IN PLACE WHEN RIGGING.

CAUTION - NOTICE TO RIGGERS:

MMNIMMNIMMNISGKSBL543,2,1

50P 2,3,4,5 -,B,C 50 P2, P3, P4, P5 075 11921 5407 220.1 5590 40.2 1021 255.7 6495

Vert Supply/Return w/ RE Fan 090 12521 5679 228.4 5800 41.5 1054 255.7 6495

Horz Supply Vert Return w/ RE Fan 100 12541 5689 227.8 5786 41.5 1054 255.7 6495

48P 2,3,4,5 B,D,H 48 P2, P3, P4, P5 Low Gas Heat 075 12321 5589 224.6 5706 40.2 1021 255.7 6495

Vert Supply/Return w/ RE Fan 090 12921 5861 232.6 5908 41.5 1054 255.7 6495

Horz Supply Vert Return w/ RE Fan 100 12941 5870 230.4 5853 41.5 1054 255.7 6495

48P 2,3,4,5 C,E,J 48 P2, P3, P4, P5 High Gas Heat 075 12451 5648 226.9 5764 40.2 1021 255.7 6495

Vert Supply/Return w/ RE Fan 090 13051 5920 233.7 5936 41.5 1054 255.7 6495

Horz Supply Vert Return w/ RE Fan 100 13071 5929 232.9 5915 41.5 1054 255.7 6495

50P 2,3,4,5 R,T,V,W 50 P2, P3, P4, P5 075 12471 5657 231.7 5885 40.2 1021 280.8 7132

Vert Sup/Ret, Horz Sup/ Vert Ret 090 13071 5929 240.1 6098 41.5 1054 280.8 7132

w/ RE Fan, w/ Ext Chassis 100 13091 5938 239.2 6075 41.5 1054 280.8 7132

48P 2,3,4,5 P,R,W 48 P2, P3, P4, P5 Low Gas Heat 075 12871 5838 236.2 6000 40.2 1021 280.8 7132

Vert Sup/Ret, Horz Sup/ Vert Ret 090 13471 6110 244.3 6205 41.5 1054 280.8 7132

w/ RE Fan, w/ Ext Chassis 100 13491 6119 241.8 6142 41.5 1054 280.8 7132

48P 2,3,4,5 Q,S,X 48 P2, P3, P4, P5 High Gas Heat 075 13001 5897 238.5 6058 40.2 1021 280.8 7132

Vert Sup/Ret, Horz Sup/ Vert Ret 090 13601 6169 245.4 6234 41.5 1054 280.8 7132

w/ RE Fan, w/ Ext Chassis 100 13621 6178 244.2 6203 41.5 1054 280.8 7132

48P 2,3,4,5 B,D,H 48 P2, P3, P4, P5 Low Gas Heat 075 13499 6123 290.1 7367 40.2 1021 312.1 7927

Vert Sup/Ret, Horz Sup/Ret 090 14097 6394 297.7 7561 41.5 1054 312.1 7927

w/ Hi Cap PE 100 14119 6404 297.1 7546 41.5 1054 312.1 7927

48P 2,3,4,5 C,E,J 48 P2, P3, P4, P5 High Gas Heat 075 13629 6182 291.3 7400 40.2 1021 312.1 7927

Vert Sup/Ret, Horz Sup/Ret 090 14227 6453 298.9 7593 41.5 1054 312.1 7927

w/ Hi Cap PE 100 14249 6463 298.2 7575 41.5 1054 312.1 7927

50P 2,3,4,5 -,B,C 50 P2, P3, P4, P5 075 13099 5942 287.1 7293 40.2 1021 312.1 7927

Vert Sup/Ret, Horz Sup/Ret 090 13697 6213 295.1 7496 41.5 1054 312.1 7927

w/ Hi Cap PE 100 13719 6223 294.4 7478 41.5 1054 312.1 7927

48P 2,3,4,5 R,T,V,W 48 P2, P3, P4, P5 Low Gas Heat 075 14049 6373 483.5 12280 40.2 1021 337.3 8567

Vert Sup/Ret, Horz Sup/Ret 090 14647 6644 484.3 12302 41.5 1054 337.3 8567

w/ Hi Cap PE w/ Ext Chassis 100 14669 6654 493.8 12542 41.5 1054 337.3 8567

48P 2,3,4,5 P,R,W 48 P2, P3, P4, P5 High Gas Heat 075 14179 6432 483.5 12280 40.2 1021 337.3 8567

Vert Sup/Ret, Horz Sup/Ret 090 14777 6703 484.3 12301 41.5 1054 337.3 8567

w/ Hi Cap PE w/ Ext Chassis 100 14799 6713 493.8 12542 41.5 1054 337.3 8567

50P 2,3,4,5 Q,S,X 50 P2, P3, P4, P5 075 13649 6191 483.5 12281 40.2 1021 337.3 8567

Vert Sup/Ret, Horz Sup/Ret 090 14247 6462 484.4 12304 41.5 1054 337.3 8567

w/ Hi Cap PE w/ Ext Chassis 100 14269 6472 493.8 12543 41.5 1054 337.3 8567

MODEL POSITION

UNITS SIZE

C

CENTER OF GRAVITY

LIFTING LUGS

WEIGHT A B

Fig. 10 — Rigging Label — Units with Optional Return Fan or High-Capacity Power Exhaust

a48-8456

19

3

2

A

B

4

1

NOTE: The weight distribution and center of gravity information include the impact of an economizer, the largest indoor fan motor, and a VFD (variable frequency

drive). On units with a return fan or high-capacity power exhaust, the largest motors and VFD are also included. These weights do not include the impact of other

factory-installed options such as barometric relief, power exhaust, high-capacity indoor coil, hot water coil, or indoor fan.

48P2,P3,P4,P5 UNITS SIZE CORNER WEIGHTS (lb) TOTAL

(lb)

AB

1234 in. in.

Vertical Supply/Return

Horizontal Supply/Return

Low Heat

No Extended Chassis

030 2002 1009 1008 2000 6,019 170 5/845 7/8

035 2056 1031 1029 2053 6,169 170 7/845 7/8

040 1983 1374 1372 1981 6,710 198 1/445 7/8

050 2079 1386 1384 2076 6,925 201 1/445 7/8

055 2408 2205 2202 2404 9,220 228 7/845 7/8

060 2417 2223 2220 2414 9,275 228 1/245 7/8

070 2950 2450 1913 2303 9,615 244 5/840 1/4

075 3385 2604 2033 2643 10,665 253 1/840 1/4

090 3255 2911 2407 2691 11,265 261 41 1/2

100 3248 2929 2422 2686 11,285 260 41 1/2

Vertical Supply/Return

Horizontal Supply/Return

High Heat

No Extended Chassis

030 2034 1042 1041 2032 6,149 169 3/445 7/8

035 2088 1064 1062 2085 6,299 170 45 7/8

040 2013 1410 1408 2010 6,840 197 3/845 7/8

050 2108 1422 1420 2105 7,055 200 3/845 7/8

055 2443 2236 2233 2439 9,350 229 45 7/8

060 2452 2254 2250 2449 9,405 228 1/245 7/8

070 2991 2481 1937 2335 9,745 244 3/440 1/4

075 3444 2618 2044 2689 10,795 254 3/840 1/4

090 3307 2931 2424 2734 11,395 262 1/841 1/2

100 3303 2946 2436 2731 11,415 261 1/441 1/2

Vertical Supply/Return

Horizontal Supply/Return

Low Heat

with Extended Chassis

030 2166 1096 1094 2163 6,519 187 1/845 7/8

035 2223 1114 1112 2220 6,669 187 3/445 7/8

040 2148 1460 1458 2145 7,210 214 3/445 7/8

050 2244 1471 1469 2241 7,425 217 7/845 7/8

055 2558 2331 2328 2554 9,770 242 5/845 7/8

060 2567 2349 2346 2563 9,825 242 1/845 7/8

070 3117 2541 2023 2434 10,165 258 7/840 1/4

075 3551 2747 2145 2773 11,215 266 3/440 1/4

090 3419 3048 2521 2827 11,815 274 5/841 1/2

100 3409 3070 2538 2819 11,835 273 3/841 1/2

Vertical Supply/Return

Horizontal Supply/Return

High Heat

with Extended Chassis

030 2197 1130 1129 2194 6,649 186 1/845 7/8

035 2253 1148 1147 2250 6,799 186 5/845 7/8

040 2177 1496 1494 2174 7,340 213 3/445 7/8

050 2272 1508 1506 2269 7,555 216 7/845 7/8

055 2592 2361 2358 2589 9,900 242 3/445 7/8

060 2602 2379 2376 2598 9,955 242 1/445 7/8

070 3158 2623 2048 2466 10,295 258 1/240 1/4

075 3610 2761 2156 2818 11,345 268 40 1/4

090 3471 3068 2537 2870 11,945 275 3/441 1/2

100 3463 3086 2552 2864 11,965 274 3/441 1/2

48P2,P3,P4,P5 UNITS WITH

OPTIONAL HIGH-CAPACITY POWER EXHAUST SIZE CORNER WEIGHTS (lb) TOTAL

(lb)

AB

1234 in. in.

Vertical Supply/Return

Horizontal Supply/Return

Low Heat

075 4171 3410 2662 3256 13,499 290 40 1/4

090 4004 3712 3070 3311 14,097 297 5/841 1/2

100 4002 3726 3081 3309 14,119 297 1/841 1/2

Vertical Supply/Return

Horizontal Supply/Return

High Heat

075 4230 3424 2673 3302 13,629 291 3/840 1/4

090 4058 3730 3084 3356 14,227 299 41 1/2

100 4054 3745 3097 3352 14,249 298 1/441 1/2

Vertical Supply/Return

Horizontal Supply/Return

Low Heat with Extended Chassis

075 6905 984 768 5391 14,049 483 1/240 1/4

090 6484 1534 1268 5362 14,647 484 3/841 1/2

100 6620 1409 1165 5474 14,669 493 3/441 1/2

Vertical Supply/Return

Horizontal Supply/Return

High Heat with Extended Chassis

075 6969 993 776 5441 14,179 483 1/240 1/4

090 6541 1547 1280 5409 14,777 484 1/441 1/2

100 6679 1422 1176 5523 14,799 493 3/441 1/2

Fig. 11 — Weight Distribution and Center of Gravity

20

Locate the four 11/4-in. drain coupling assemblies and

mounting screws (shipped in a bag taped to the basepan in the

supply fan section, located behind the access panel marked

FAN SECTION). The drain couplings are a 10-gage plate with

a 11/4 in. half coupling welded to the plate.

After final positioning of the unit, perform the following

procedure:

1. At each of the four secondary drain locations (marked

with labels on the unit base rail), position the drain cou-

pling assembly in the side of the base rail. Mark the

screw holes and the drain hole locations on the base rail.

2. Drill holes for drain outlet (use 13/8-in. hole saw) and for

the mounting screws (use 3/16-in. drill bit).

3. Install a drain coupling assembly using screws provided

at each secondary drain hole location.

4. Using field-supplied fittings and pipe sections, assemble

U-traps at each secondary drain fitting. See Fig. 24. Pro-

vide minimum size of ½-in. pipe for secondary drains.

Use a trap at least 4-in. deep for size 030-070 units and

7-in. deep for size 075-100 units.

5. Apply a bead of RTV or similar sealant around the drain

assemblies.

Consult local plumbing codes for direction on joining multi-

ple drain lines. Total size of any combined line does not need to

exceed nominal 2-in. size of primary drain connection.

Fill the U-traps at the secondary drain locations prior to unit

start-up. Also check the U-traps before each cooling season to

ensure the traps are filled and functioning properly.

3

2

A

B

4

1

NOTE: The weight distribution and center of gravity information include the impact of an economizer, the largest indoor fan motor, and a VFD (variable frequency

drive). On units with a return fan or high-capacity power exhaust, the largest motors and VFD are also included. These weights do not include the impact of other

factory-installed options such as barometric relief, power exhaust, high-capacity indoor coil, hot water coil, or indoor fan.

48P2,P3,P4,P5 UNITS

WITH OPTIONAL RETURN FAN SIZE CORNER WEIGHTS (lb) TOTAL

(lb)

AB

1234 in. in.

Vertical Supply/Return

Horizontal Supply/Return

Low Heat

075 3470 3449 2693 2709 12,321 224 5/840 1/4

090 3327 3745 3097 2751 12,921 232 5/841 1/2

100 3302 3782 3127 2730 12,941 230 3/841 1/2

Vertical Supply/Return

Horizontal Supply/Return

High Heat

075 3543 3449 2693 2766 12,451 226 7/840 1/4

090 3377 3767 3115 2793 13,051 233 3/441 1/2

100 3370 3785 3130 2787 13,071 232 7/841 1/2

Vertical Supply/Return

Horizontal Supply/Return

Low Heat with Extended Chassis

075 3609 3618 2825 2818 12,871 236 1/440 1/4

090 3467 3906 3230 2867 13,471 244 1/441 1/2

100 3437 3948 3264 2842 13,491 241 3/441 1/2

Vertical Supply/Return

Horizontal Supply/Return

High Heat with Extended Chassis

075 3681 3620 2826 2874 13,001 238 1/240 1/4

090 3517 3928 3248 2908 13,601 245 3/841 1/2

100 3505 3951 3267 2898 13,621 244 1/441 1/2

Fig. 11 — Weight Distribution and Center of Gravity (cont)

21

Fig. 12 — Base Unit Dimensional Drawing — 48P2,P3030,035 (Standard Chassis Unit Shown)

a48-8613

22

Fig. 13 — Base Unit Dimensional Drawing — 48P4,P5030,035 (Standard Chassis Unit Shown)

a48-8614

23

Fig. 14 — Base Unit Dimensional Drawing — 48P2,P3040-050 (Standard Chassis Unit Shown)

a48-8615

24

Fig. 15 — Base Unit Dimensional Drawing — 48P4,P5040-050 (Standard Chassis Unit Shown)

a48-8616

25

Fig. 16 — Base Unit Dimensional Drawing — 48P2,P3055,060 (Standard Chassis Unit Shown)

a48-8617

26

Fig. 17 — Base Unit Dimensional Drawing — 48P4,P5055,060 (Standard Chassis Unit Shown)

a48-8618

27

Fig. 18 — Base Unit Dimensional Drawing — 48P2,P3070 (Standard Chassis Unit Shown)

a48-8619

28

Fig. 19 — Base Unit Dimensional Drawing — 48P4,P5070 (Standard Chassis Unit Shown)

a48-8620

29

Fig. 20 — Base Unit Dimensional Drawing — 48P2,P3075-100 (Standard Chassis Unit with Optional High-Capacity Power Exhaust Shown)

a48-8621

30

Fig. 21 — Base Unit Dimensional Drawing — 48P4,P5075-100 (Standard Chassis Unit with Optional Return Fan Shown)

a48-8622

31

A

B

Fig. 22 — Units with Optional Extended Chassis — Location of Coil Tracks

AUXILIARY COIL LOCATION (in.)

UNIT

SIZES DISTANCE A HEIGHT B

030,035 123.0 6.6

040,050 156.8 6.6

055-070 200.4 6.6

075-100 200.4 6.6

075-100 with High-

Capacity Power Exhaust 279.2 6.6

a48457

A

2” MIN.

(51 mm)

Fig. 23 — Primary Drain Connection

A = 4-in. (102 mm) min — Sizes 030-070

7-in. (178 mm) min — Sizes 075-100

Fig. 24 — Slab-Mounted Condensate

Drain Piping Details

a48-8458

Fig. 25 — Secondary Condensate Drain

Location (Curb Mount)

2” MIN.

(51 mm)

A

A = 4-in. (102 mm) min — sizes 030-070

7-in. (178 mm) min — sizes 075-100

Fig. 26 — Curb-Mounted Condensate

Drain Pipe Details

a48-8460

32

Step 9 — Install Outdoor Hoods (Units without

Optional High-Capacity Power Exhaust)

UNIT SIZES 030-050

25% Outdoor-Air Hoods (Units without Economizer

Option) (Fig. 28)

1. Outdoor-air hoods are shipped bolted to the unit in a ship-

ping position. Remove the 6 screws holding each 25%

outdoor air hood shipping cover in place.

2. Remove the holddown screw from each upper corner of

each hood.

3. Pivot hoods outward (2 hoods).

4. Install 17 screws around outside of each hood. (Screws

are in the fastener package taped to the basepan inside the

fan section.)

5. Apply a bead of RTV or similar sealant to corner of each

hood at pivot points to prevent water leaks. See Fig. 29.

Economizer Hoods (Units with Economizer Option)

(Fig. 30 and 31)

1. Remove the 4 screws holding each of the 2 economizer

side hoods in place.

2. Pivot hoods outwards (2 hoods).

3. Apply seal strip to vertical flange of hood sides.

4. Install hood sides of hood top using 19 screws (7 each

side, 5 top). Screws are in fastener package located with

the hood sides and seal strip which is taped inside the

unit.

5. Apply a bead of RTV or similar sealant to corners of

economizer hoods at pivot points to prevent water leaks.

See Fig. 29.

UNIT SIZES 055-100

25% Outdoor-Air Hoods (Fig. 32) — The outdoor-air hoods

are factory installed on the 055-100 units.

Economizer Hoods (Units with Economizer Option) (Fig. 33-35)

1. Remove the 6 screws holding each of the 4 economizer

shipping covers in place.

2. Remove the holddown screw from each upper corner of

each economizer hood.

3. Pivot hoods outward (4 hoods).

4. Apply seal strip to vertical flange of hood sides.

5. Install 18 screws (5 each side, 6 top, and 2 bottom)

around the outside of each hood. (Screws are in the fas-

tener package taped to the basepan inside the fan section.)

6. Apply a bead of RTV or similar sealant to corner of econ-

omizer hood at pivot points to prevent water leaks. See

Fig. 29.

16-GAGE METAL

SEAL PLATE

(FIELD SUPPLIED

FIELD INSTALLED)

BOTTOM OF

BASE RAIL

Fig. 27 — Secondary Drain Seal Plate

Location (Slab Mount)

a48-8459

RTV

(ALL HOODS)

4”

OUTDOOR-AIR HOOD

Fig. 29 — Outdoor-Air and Economizer Hood

OUTDOOR

AIR HOOD

OUTDOOR

AIR HOOD

Fig. 28 — Outdoor Air Hood Installation

(Sizes 030-050)

SIDE HOOD

(ROTATE

OPEN)

SIDE HOOD

(ROTATE

OPEN)

END HOOD

(FIXED)

Fig. 30 — Economizer Outdoor-Air Hood

Installation (Sizes 030-050)

POWER EXHAUST (FIXED)

SIDE HOOD

(ROTATE

OPEN)

SIDE HOOD

(ROTATE

OPEN)

END HOOD

(FIXED)

Fig. 31 — Economizer with Power Exhaust

Outdoor-Air Hood Installation (Sizes 030-050)

a48-8461

33

Step 10 — Install Economizer Hoods (Units

with Optional High-Capacity Power

Exhaust) — The economizer uses a total of 4 outdoor

intake hoods, 2 on each side of the unit. See Fig. 36. Two small

hoods (one per side) are factory-installed and are pivoted

inside the unit chassis for shipment. Two large hoods are

shipped in packages located inside the unit. The large hoods

(one on each side) require field assembly and mounting.

INSTALL SMALL HOODS — To install the small econo-

mizer hoods, perform the following procedure:

1. Remove the 10 screws holding each of the small econo-

mizer hood shipping covers in place.

2. Pivot hoods outward. (There are a total of 2 hoods.)

3. Apply seal strip to vertical flange of hood sides.

4. Install 15 screws (4 each side, 7 across top) around the

outside of each hood. Screws are in the fastener package

taped to the basepan inside the fan section.

5. Apply a bead of RTV or similar sealant to corner of econ-

omizer hood at pivot points to prevent water leaks. (See

Fig. 29.)

INSTALL LARGE HOODS — Large hoods are shipped dis-

assembled in the economizer section of the unit behind the

large economizer hood shipping cover. See Fig. 37 for assem-

bly details for large economizer hoods. To install the large

economizer hoods, perform the following procedure:

1. Remove the 17 screws holding each of the large econo-

mizer hood shipping covers in place.

2. Remove the packages containing the disassembled large

economizer hoods (total of 2 packages). Each package

contains the following (see Fig. 37 for Item numbers): left

hood side (Item 1), right hood side (Item 2), hood top

(Item 3), hood front (Item 4), top filter flange (Item 5), 4

side filter flanges (Item 6), bottom support (Item 7), front

support (Item 8), 6 filters (Item 9), 9 filter clips (Item 10),

seal strip, and fasteners.

3. Place seal strip on backside of bottom support (Item 7)

along entire length of support, covering 6 clearance holes.

4. Attach bottom support piece (Item 7) to unit. Be sure seal

strip is between bottom support and panel on unit.

5. Place seal strip on 3/4-in. flange on both the left and right

hood sides (Items 1 and 2).

6. Attach the side filter flanges (Item 6) to the left and right

hood sides (Items 1 and 2), 2 on each hood side.

7. Attach left and right hood sides (Items 1 and 2) to unit. Be

sure seal strip is between hood side and unit.

8. Place seal strip on 3/4-in. flange on hood top (Item 3).

9. Attach top filter flange (Item 5) to hood top (Item 3).

10. Attach top hood to unit and to hood sides. Be sure seal

strip is between hood top and unit.

11. Attach front support (Item 8) between left and right hood

sides.

12. Place seal strip on all filter flanges.

13. Attach filter clips (Item 10) to front and bottom supports

(Items 7 and 8).

14. Install filters (Item 9). Filters are held in place with filter

clips.

15. Attach hood front (Item 4) to hood top and sides.

16. Apply RTV or similar sealant to 6 places shown in

Fig. 37.

OUTDOOR

AIR HOODS

(FIXED)

Fig. 32 — 25% Outdoor-Air Hood Location

END HOODS

(FIXED)

SIDE HOODS

(ROTATE

OPEN)

SIDE HOODS

(ROTATE OPEN)

Fig. 33 — Economizer Outdoor-Air Hood

Installation (Sizes 055-100)

END HOODS

(FIXED)

SIDE HOODS

(ROTATE

OPEN)

POWER

EXHAUST (FIXED)

SIDE HOODS

(ROTATE OPEN)

Fig. 34 — Economizer with Power Exhaust

Outdoor-Air Hood Installation (Sizes 055-100)

END HOODS

(FIXED)

SIDE HOODS

(ROTATE

OPEN)

RETURN/

EXHAUST (FIXED)

SIDE HOODS

(ROTATE OPEN)

Fig. 35 — Economizer with Return

Fan Outdoor-Air Hood Installation

(Units with Optional Return Fan)

34

ACCESS DOOR

PE VFD

EXHAUST

AIR

LARGE ECONOMIZER

HOOD LOCATION

AUXILIARY

CONTROL BOX

POWER EXHAUST

ACCESS DOOR

SMALL ECONOMIZER

HOOD LOCATION

LEGEND

PE VFD — Power Exhaust Variable Frequency Drive

Fig. 36 — Economizer Hood Location — Units with High-Capacity Power Exhaust

APPLY RTV IN THE

INDICATED AREAS

AND BOTH ENDS OF

BOTTOM FILTER ROW

SEE DETAIL Z

DETAIL Z

SCALE 3:4

ITEM 1

ITEM 2

ITEM 3

ITEM 4

ITEM 5

ITEM 6

ITEM 8

ITEM 9

ITEM 7

ITEM 10

Fig. 37 — Large Economizer Hood Assembly

a48-8462

35

Step 11 — Route Field Wiring

UNIT SIZES 030-060 — Field wiring can be brought into the

unit through the basepan and roof curb or through the corner

post in the side of the unit next to the control box.

A 31/2-in. FPT coupling for field power and a 3/4-in. FPT

coupling for 24 v control wiring are provided in the basepan.

There are two 7/8-in. pilot holes in the corner post as shown on

the certified drawings. Use these holes as pilot holes for mak-

ing the hole for field-supplied conduit in the corner post for

field power wiring.

If field power wiring is brought through the roof curb, route

wiring out through one of the holes to the field-supplied dis-

connect and then back into the unit through the other hole. See

Fig. 38 and 39 for recommended disconnect location.

If power wiring is brought through the side of the unit, route

wiring from field-supplied disconnect through top hole into

unit.

If control wiring is to be brought in through the side of the

unit, a 7/8-in. diameter hole must be drilled in the corner post

next to the control box.

UNIT SIZES 070-100 — Field wiring is brought into the unit

through the bottom of the control box. Wiring can be brought

through the roof curb through field-supplied watertight connec-

tions. See Fig. 40.

A 45/32-in. hole for field power wiring and a 7/8-in. hole for

24 v control wiring are provided in the bottom of the control

box. Field-supplied couplings must be used when routing wir-

ing into the control box.

See Fig. 40 for recommended disconnect location.

Step 12 — Make Field Electrical Connections

POWER WIRING — Units are factory wired for the voltage

shown on the unit nameplate. The main terminal block is suit-

able for use with aluminum or copper wires. Maximum wire

size varies according to disconnect size.

Units without Factory-Installed Disconnect — When install-

ing units, provide a disconnect per NEC (National Electrical

Code) of adequate size (MOCP [maximum overcurrent protec-

tion] of unit is on the informative plate). All field wiring must

comply with NEC and all local codes. Size wire based on

MCA (minimum circuit amps) on the unit informative plate.

See Fig. 41 for power wiring connections to the unit power

terminal block and equipment ground. Maximum wire size is

two (2) 500 MCM (maximum wire size) conductors per pole.

Units with Factory-Installed Disconnect — The factory-

installed disconnect is an interlocking, door-type. The discon-

nect handle locks the door when it is in the ON position. The

disconnect handle must be in the OFF position to open the con-

trol box door. The disconnect is located in the control box be-

hind the control box door for all units. See Fig. 42.

All field wiring must comply with NEC and all local codes.

Wire must be sized based on MCA (minimum circuit amps) on

the unit informative plate. See Fig. 43 for power wiring con-

nections to the unit disconnect and equipment ground.

Operating Voltage — Operating voltage to the compressor

must be within the voltage range indicated on the unit name-

plate. Voltages between phases must be balanced within 2%,

and the current must be balanced within 10%. See Tables 10-25

for unit electrical data.

Use the following formula to determine the percentage of

voltage imbalance.

Voltage Imbalance

Example: Supply voltage is 460-3-60.

AB = 452 v

BC = 464 v

AC = 455 v

Determine maximum deviation from average voltage:

(AB) 457 – 452 = 5 v

(BC) 464 – 457 = 7 v

(AC) 457 – 455 = 2 v

Maximum deviation is 7 v.

Determine percent voltage imbalance:

= 1.53%

This amount of phase imbalance is satisfactory as it is be-

low the maximum allowable 2%.

Unit failure as a result of operation on improper line voltage

or excessive phase imbalance constitutes abuse and may cause

damage to electrical components.

CAUTION

Use care when drilling near condenser coil. Damage to unit

could result.

IMPORTANT: Units with VFDs (variable frequency

drives) generate, use, and can radiate radio frequency

energy. If units are not installed and used in accordance

with these instructions, they may cause radio interfer-

ence. They have been tested and found to comply with

limits of a Class A computing device as defined by FCC

(Federal Communications Commission) regulations,

Subpart J of Part 15, which are designed to provide rea-

sonable protection against such interference when oper-

ated in a commercial environment.

DISCONNECT SIZE QUANTITY...MAXIMUM WIRE SIZE

(MCM)

250 Amps

400 Amps

600 Amps

1...300

1...600

2...600

= 100 x max voltage deviation from average voltage

average voltage

Average Voltage = 455 + 464 + 455

3

=1371

3

= 457

% Voltage Imbalance = 100 x 7

457

IMPORTANT: If the supply voltage phase imbalance is

more than 2%, contact local utility immediately.

36

RECOMMENDED

FIELD-SUPPLIED

DISCONNECT LOCATION

CONTROL BOX

CONTROL BOX

RECOMMENDED

FIELD-SUPPLIED

DISCONNECT

LOCATION

Fig. 39 — Disconnect Location — Size 040-060 Units

CAUTION

Use care when drilling into corner post to avoid damage to con-

denser coil.

Fig. 40 — Disconnect Location — Size 070-100 Units

CAUTION

Use care when drilling into corner post to avoid damage to con-

denser coil.

Fig. 38 — Disconnect Location — Size 030 and 035 Units

CAUTION

Use care when drilling into corner post to avoid damage to con-

denser coil.

a48-8463

a48-8464

a48-8465

37

23

13 12 11

22 21

DISCONNECT

PER NEC EQUIP

GND

FIELD

WIRE

FACTORY

WIRE

FACTORY-INSTALLED

DISCONNECT

HANDLE LOCATION

FACTORY-INSTALLED

DISCONNECT

(HIDDEN)

21 11

22 12

2313

DISCONNECT PER NEC

EQUIP GND

TB1

Fig. 43 — Field Power Wiring Connections

for Factory-Installed Disconnect

Fig. 42 — Factory-Installed Disconnect Location (End of Unit Shown)

LEGEND

Fig. 41 — Field Power Wiring Connections

EQUIP — Equipment

GND — Ground

NEC — National Electrical Code

TB — Terminal Block

LEGEND

EQUIP — Equipment

GND — Ground

NEC — National Electrical

Code

a48-8466

a48-8467

38

Table 10 — Electrical Data, 48P2,P3,P4,P5030 Units

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA

FUSE OR

HACR

BRKR*

208/230 187 253 1 51.3 300 1 51.3 300 2 6.6

(ea)

7 1/224.2 / 22.0

—— — / — 152.8/150.6 200/200

2 3 10.6 / 9.6 174.0/169.8 225/200

2 5 16.7 / 15.2 186.2/181.0 225/225

2 7.5 24.2 / 22.0 201.2/194.6 250/225

2 10 30.8 / 28.0 214.4/206.6 250/250

10 30.8 / 28.0

—— — / — 159.4/156.6 200/200

2 3 10.6 / 9.6 180.6/175.8 225/225

2 5 16.7 / 15.2 192.8/187.0 225/225

2 7.5 24.2 / 22.0 207.8/200.6 250/250

2 10 30.8 / 28.0 221.0/212.6 250/250

15 46.2 / 42.0

—— — / — 174.8/170.6 225/200

2 3 10.6 / 9.6 196.0/189.8 225/225

2 5 16.7 / 15.2 208.2/201.0 250/250

2 7.5 24.2 / 22.0 223.2/214.6 250/250

2 10 30.8 / 28.0 236.4/226.6 250/250

20 59.4 / 54.0

—— — / — 190.1/183.3 225/225

2 3 10.6 / 9.6 211.3/202.5 250/250

2 5 16.7 / 15.2 223.5/213.7 250/250

2 7.5 24.2 / 22.0 238.5/227.3 250/250

2 10 30.8 / 28.0 251.7/239.3 300/250

25 74.8 / 68.0

—— — / — 209.3/200.8 250/250

2 3 10.6 / 9.6 230.5/220.0 300/250

2 5 16.7 / 15.2 242.7/231.2 300/250

2 7.5 24.2 / 22.0 257.7/244.8 300/300

2 10 30.8 / 28.0 270.9/256.8 300/300

30 88.0 / 80.0

—— — / — 225.8/215.8 300/250

2 3 10.6 / 9.6 247.0/235.0 300/300

2 5 16.7 / 15.2 259.2/246.2 300/300

2 7.5 24.2 / 22.0 274.2/259.8 350/300

2 10 30.8 / 28.0 287.4/271.8 350/350

460 414 508 1 23.1 150 1 23.1 150 2 3.3

(ea)

7 1/211.0

—— — 69.6 90

23 4.8 79.2 100

25 7.6 84.8 100

27.5 11.0 91.6 110

210 14.0 97.6 110

10 14.0

—— — 72.6 90

23 4.8 82.2 100

25 7.6 87.8 110

27.5 11.0 94.6 110

210 14.0 100.6 110

15 21.0

—— — 79.6 100

23 4.8 89.2 110

25 7.6 94.8 110

27.5 11.0 101.6 110

210 14.0 107.6 125

20 27.0

—— — 86.6 110

23 4.8 96.2 110

25 7.6 101.8 125

27.5 11.0 108.6 125

210 14.0 114.6 125

25 34.0

—— — 95.3 125

23 4.8 104.9 125

25 7.6 110.5 125

27.5 11.0 117.3 150

210 14.0 123.3 150

30 40.0

—— — 102.8 125

23 4.8 112.4 150

25 7.6 118.0 150

27.5 11.0 124.8 150

210 14.0 130.8 150

39

Table 10 — Electrical Data, 48P2,P3,P4,P5030 Units (cont)

LEGEND

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 1 (low heat) or 2 (high heat) combustion fan motors rated at

0.3 FLA each.

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA

FUSE OR

HACR

BRKR*

575 518 632 1 19.9 109 1 19.9 109 2 2.6

(ea)

7 1/29.0

—— — 59.0 70

23 3.9 66.8 80

25 6.1 71.2 90

2 7.5 9.0 77.0 90

2 10 11.0 81.0 100

10 11.0

—— — 61.0 80

23 3.9 68.8 80

25 6.1 73.2 90

2 7.5 9.0 79.0 90

2 10 11.0 83.0 100

15 17.0

—— — 67.0 80

23 3.9 74.8 90

25 6.1 79.2 90

2 7.5 9.0 85.0 100

2 10 11.0 89.0 100

20 22.0

—— — 72.5 90

23 3.9 80.3 100

25 6.1 84.7 100

2 7.5 9.0 90.5 110

2 10 11.0 94.5 110

25 27.0

—— — 78.8 100

23 3.9 86.6 110

25 6.1 91.0 110

2 7.5 9.0 96.8 110

2 10 11.0 100.8 125

30 32.0

—— — 85.0 110

23 3.9 92.8 110

25 6.1 97.2 125

2 7.5 9.0 103.0 125

2 10 11.0 107.0 125

FLA — Full Load Amps

HACR — Heating, Air Conditioning, and Refrigeration

Hp — Nominal Horsepower

LRA — Locked Rotor Amps

MCA — Minimum Circuit Amps (for wire sizing)

RLA — Rated Load Amps

40

Table 11 — Electrical Data, 48P2,P3,P4,P5035 Units

VOLTAGE

3 PH,

60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR FAN

MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA

FUSE OR

HACR

BRKR*

208/230 187 253 1 55.8 340 1 55.8 340 2 6.6

(ea)

7 1/224.2 / 22.0

—— — / — 163.0/160.8 200/200

2 3 10.6 / 9.6 184.2/180.0 225/225

2 5 16.7 / 15.2 196.4/191.2 250/225

2 7.5 24.2 / 22.0 211.4/204.8 250/250

2 10 30.8 / 28.0 224.6/216.8 250/250

10 30.8 / 28.0

—— — / — 169.6/166.8 225/200

2 3 10.6 / 9.6 190.8/186.0 225/225

2 5 16.7 / 15.2 203.0/197.2 250/250

2 7.5 24.2 / 22.0 218.0/210.8 250/250

2 10 30.8 / 28.0 231.2/222.8 250/250

15 46.2 / 42.0

—— — / — 185.0/180.8 225/225

2 3 10.6 / 9.6 206.2/200.0 250/250

2 5 16.7 / 15.2 218.4/211.2 250/250

2 7.5 24.2 / 22.0 233.4/224.8 250/250

2 10 30.8 / 28.0 246.6/236.8 300/250

20 59.4 / 54.0

—— — / — 199.1/192.8 250/225

2 3 10.6 / 9.6 220.3/212.0 250/250

2 5 16.7 / 15.2 232.5/223.2 250/250

2 7.5 24.2 / 22.0 247.5/236.8 300/250

2 10 30.8 / 28.0 260.7/248.8 300/300

25 74.8 / 68.0

—— — / — 218.3/209.8 250/250

2 3 10.6 / 9.6 239.5/229.0 300/250

2 5 16.7 / 15.2 251.7/240.2 300/300

2 7.5 24.2 / 22.0 266.7/253.8 300/300

2 10 30.8 / 28.0 279.9/265.8 350/300

30 88.0 / 80.0

—— — / — 234.8/224.8 300/300

2 3 10.6 / 9.6 256.0/244.0 300/300

2 5 16.7 / 15.2 268.2/255.2 350/300

2 7.5 24.2 / 22.0 283.2/268.8 350/300

2 10 30.8 / 28.0 296.4/280.8 350/350

460 414 508 1 26.9 179 1 26.9 179 2 3.3

(ea)

7 1/211.0

— — — 78.1 100

2 3 4.8 87.7 110

2 5 7.6 93.3 110

2 7.5 11.0 100.1 125

2 10 14.0 106.1 125

10 14.0

— — — 81.1 100

2 3 4.8 90.7 110

2 5 7.6 96.3 110

2 7.5 11.0 103.1 125

2 10 14.0 109.1 125

15 21.0

— — — 88.1 110

2 3 4.8 97.7 110

2 5 7.6 103.3 125

2 7.5 11.0 110.1 125

2 10 14.0 116.1 125

20 27.0

— — — 94.2 110

2 3 4.8 103.8 125

2 5 7.6 109.4 125

2 7.5 11.0 116.2 125

2 10 14.0 122.2 125

25 34.0

— — — 102.9 125

2 3 4.8 112.5 125

2 5 7.6 118.1 150

2 7.5 11.0 124.9 150

2 10 14.0 130.9 150

30 40.0

— — — 110.4 150

2 3 4.8 120.0 150

2 5 7.6 125.6 150

2 7.5 11.0 132.4 150

2 10 14.0 138.4 175

41

Table 11 — Electrical Data, 48P2,P3,P4,P5035 Units (cont)

LEGEND

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 1 (low heat) or 2 (high heat) combustion fan motors rated at

0.3 FLA each.

VOLTAGE

3 PH,

60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR FAN

MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA FUSE OR

HACR BRKR*

575 518 632 1 23.7 132 1 23.7 132 2 2.6

(ea)

7 1/29.0

—— — 67.5 90

23 3.9 75.3 90

25 6.1 79.7 100

2 7.5 9.0 85.5 100

2 10 11.0 89.5 110

10 11.0

—— — 69.5 90

23 3.9 77.3 100

25 6.1 81.7 100

2 7.5 9.0 87.5 110

2 10 11.0 91.5 110

15 17.0

—— — 75.5 90

23 3.9 83.3 100

25 6.1 87.7 110

2 7.5 9.0 93.5 110

2 10 11.0 97.5 110

20 22.0

—— — 80.5 100

23 3.9 88.3 110

25 6.1 92.7 110

2 7.5 9.0 98.5 110

2 10 11.0 102.5 125

25 27.0

—— — 86.4 110

23 3.9 94.2 110

25 6.1 98.6 125

2 7.5 9.0 104.4 125

2 10 11.0 108.4 125

30 32.0

—— — 92.6 110

23 3.9 100.4 125

25 6.1 104.8 125

2 7.5 9.0 110.6 125

2 10 11.0 114.6 125

FLA — Full Load Amps

HACR — Heating, Air Conditioning, and Refrigeration

Hp — Nominal Horsepower

LRA — Locked Rotor Amps

MCA — Minimum Circuit Amps (for wire sizing)

RLA — Rated Load Amps

42

Table 12 — Electrical Data, 48P2,P3,P4,P5040 Units

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA FUSE OR

HACR BRKR*

208/230 187 253 1 55.8 340 2 30.1 225 3 6.6

(ea)

7 1/224.2 / 22.0

—— — / — 174.0/171.8 225/225

2 3 10.6 / 9.6 195.2/191.0 250/225

2 5 16.7 / 15.2 207.4/202.2 250/250

2 7.5 24.2 / 22.0 222.4/215.8 250/250

2 10 30.8 / 28.0 235.6/227.8 250/250

10 30.8 / 28.0

—— — / — 180.6/177.8 225/225

2 3 10.6 / 9.6 201.8/197.0 250/250

2 5 16.7 / 15.2 214.0/208.2 250/250

2 7.5 24.2 / 22.0 229.0/221.8 250/250

2 10 30.8 / 28.0 242.2/233.8 250/250

15 46.2 / 42.0

—— — / — 196.0/191.8 250/225

2 3 10.6 / 9.6 217.2/211.0 250/250

2 5 16.7 / 15.2 229.4/222.2 250/250

2 7.5 24.2 / 22.0 244.4/235.8 300/250

2 10 30.8 / 28.0 257.6/247.8 300/300

20 59.4 / 54.0

—— — / — 210.1/203.8 250/250

2 3 10.6 / 9.6 231.3/223.0 250/250

2 5 16.7 / 15.2 243.5/234.2 300/250

2 7.5 24.2 / 22.0 258.5/247.8 300/300

2 10 30.8 / 28.0 271.7/259.8 300/300

25 74.8 / 68.0

—— — / — 229.3/220.8 300/250

2 3 10.6 / 9.6 250.5/240.0 300/300

2 5 16.7 / 15.2 262.7/251.2 300/300

2 7.5 24.2 / 22.0 277.7/264.8 350/300

2 10 30.8 / 28.0 290.9/276.8 350/300

30 88.0 / 80.0

—— — / — 245.8/235.8 300/300

2 3 10.6 / 9.6 267.0/255.0 350/300

2 5 16.7 / 15.2 279.2/266.2 350/300

2 7.5 24.2 / 22.0 294.2/279.8 350/350

2 10 30.8 / 28.0 307.4/291.8 350/350

460 414 508 1 26.9 179 2 16.7 114 3 3.3

(ea)

7 1/211.0

— — — 87.9 110

2 3 4.8 97.5 110

2 5 7.6 103.1 125

2 7.5 11.0 109.9 125

2 10 14.0 115.9 125

10 14.0

— — — 90.9 110

2 3 4.8 100.5 125

2 5 7.6 106.1 125

2 7.5 11.0 112.9 125

2 10 14.0 118.9 125

15 21.0

— — — 97.9 110

2 3 4.8 107.5 125

2 5 7.6 113.1 125

2 7.5 11.0 119.9 125

2 10 14.0 125.9 150

20 27.0

— — — 104.0 125

2 3 4.8 113.6 125

2 5 7.6 119.2 125

2 7.5 11.0 126.0 150

2 10 14.0 132.0 150

25 34.0

— — — 112.7 125

2 3 4.8 122.3 150

2 5 7.6 127.9 150

2 7.5 11.0 134.7 150

2 10 14.0 140.7 150

30 40.0

— — — 120.2 150

2 3 4.8 129.8 150

2 5 7.6 135.4 175

2 7.5 11.0 142.2 175

2 10 14.0 148.2 175

43

Table 12 — Electrical Data, 48P2,P3,P4,P5040 Units (cont)

LEGEND

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 1 (low heat) or 2 (high heat) combustion fan motors rated at

0.3 FLA each.

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA FUSE OR

HACR BRKR*

575 518 632 1 23.7 132 2 12.2 80 3 2.6

(ea)

7 1/29.0

—— — 70.8 90

23 3.9 78.6 100

25 6.1 83.0 100

2 7.5 9.0 88.8 110

2 10 11.0 92.8 110

10 11.0

—— — 72.8 90

23 3.9 80.6 100

25 6.1 85.0 100

2 7.5 9.0 90.8 110

2 10 11.0 94.8 110

15 17.0

—— — 78.8 100

23 3.9 86.6 110

25 6.1 91.0 110

2 7.5 9.0 96.8 110

2 10 11.0 100.8 110

20 22.0

—— — 83.8 100

23 3.9 91.6 110

25 6.1 96.0 110

2 7.5 9.0 101.8 125

2 10 11.0 105.8 125

25 27.0

—— — 89.7 110

23 3.9 97.5 110

25 6.1 101.9 125

2 7.5 9.0 107.7 125

2 10 11.0 111.7 125

30 32.0

—— — 95.9 125

23 3.9 103.7 125

25 6.1 108.1 125

2 7.5 9.0 113.9 125

2 10 11.0 117.9 125

FLA — Full Load Amps

HACR — Heating, Air Conditioning, and Refrigeration

Hp — Nominal Horsepower

LRA — Locked Rotor Amps

MCA — Minimum Circuit Amps (for wire sizing)

RLA — Rated Load Amps

44

Table 13 — Electrical Data, 48P2,P3,P4,P5050 Units

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA FUSE OR

HACR BRKR*

208/230 187 253 2 33.3 239 2 48.1 245 4 6.6

(ea)

7 1/224.2 / 22.0

—— — / — 225.4/223.2 250/250

2 3 10.6 / 9.6 246.6/242.4 250/250

2 5 16.7 / 15.2 258.8/253.6 300/300

2 7.5 24.2 / 22.0 273.8/267.2 300/300

2 10 30.8 / 28.0 287.0/279.2 300/300

10 30.8 / 28.0

—— — / — 232.0/229.2 250/250

2 3 10.6 / 9.6 253.2/248.4 300/250

2 5 16.7 / 15.2 265.4/259.6 300/300

2 7.5 24.2 / 22.0 280.4/273.2 300/300

2 10 30.8 / 28.0 293.6/285.2 300/300

15 46.2 / 42.0

—— — / — 247.4/243.2 250/250

2 3 10.6 / 9.6 268.6/262.4 300/300

2 5 16.7 / 15.2 280.8/273.6 300/300

2 7.5 24.2 / 22.0 295.8/287.2 300/300

2 10 30.8 / 28.0 309.0/299.2 350/300

20 59.4 / 54.0

—— — / — 263.5/256.7 300/300

2 3 10.6 / 9.6 284.7/275.9 300/300

2 5 16.7 / 15.2 296.9/287.1 350/300

2 7.5 24.2 / 22.0 311.9/300.7 350/350

2 10 30.8 / 28.0 325.1/312.7 350/350

25 74.8 / 68.0

—— — / — 282.7/274.2 350/300

2 3 10.6 / 9.6 303.9/293.4 350/350

2 5 16.7 / 15.2 316.1/304.6 350/350

2 7.5 24.2 / 22.0 331.1/318.2 400/350

2 10 30.8 / 28.0 344.3/330.2 400/350

30 88.0 / 80.0

—— — / — 299.2/289.2 350/350

2 3 10.6 / 9.6 320.4/308.4 400/350

2 5 16.7 / 15.2 332.6/319.6 400/350

2 7.5 24.2 / 22.0 347.6/333.2 400/400

2 10 30.8 / 28.0 360.8/345.2 400/400

460 414 508 2 17.9 125 2 18.6 125 4 3.3

(ea)

7 1/211.0

— — — 101.9 110

2 3 4.8 111.5 125

2 5 7.6 117.1 125

2 7.5 11.0 123.9 125

2 10 14.0 129.9 150

10 14.0

— — — 104.9 110

2 3 4.8 114.5 125

2 5 7.6 120.1 125

2 7.5 11.0 126.9 150

2 10 14.0 132.9 150

15 21.0

— — — 112.5 125

2 3 4.8 122.1 125

2 5 7.6 127.7 150

2 7.5 11.0 134.5 150

2 10 14.0 140.5 150

20 27.0

— — — 120.0 125

2 3 4.8 129.6 150

2 5 7.6 135.2 150

2 7.5 11.0 142.0 150

2 10 14.0 148.0 150

25 34.0

— — — 128.7 150

2 3 4.8 138.3 150

2 5 7.6 143.9 175

2 7.5 11.0 150.7 175

2 10 14.0 156.7 175

30 40.0

— — — 136.2 175

2 3 4.8 145.8 175

2 5 7.6 151.4 175

2 7.5 11.0 158.2 175

2 10 14.0 164.2 200

45

Table 13 — Electrical Data, 48P2,P3,P4,P5050 Units (cont)

LEGEND

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 1 (low heat) or 2 (high heat) combustion fan motors rated at

0.3 FLA each.

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA FUSE OR

HACR BRKR*

575 518 632 2 12.8 80 2 14.7 100 4 2.6

(ea)

7 1/29.0

—— — 78.1 90

23 3.9 85.9 100

25 6.1 90.3 100

2 7.5 9.0 96.1 110

2 10 11.0 100.1 110

10 11.0

—— — 80.1 90

23 3.9 87.9 100

25 6.1 92.3 100

2 7.5 9.0 98.1 110

2 10 11.0 102.1 110

15 17.0

—— — 86.7 100

23 3.9 94.5 110

25 6.1 98.9 110

2 7.5 9.0 104.7 110

2 10 11.0 108.7 125

20 22.0

—— — 92.9 110

23 3.9 100.7 110

25 6.1 105.1 125

2 7.5 9.0 110.9 125

2 10 11.0 114.9 125

25 27.0

—— — 99.2 125

23 3.9 107.0 125

25 6.1 111.4 125

2 7.5 9.0 117.2 125

2 10 11.0 121.2 125

30 32.0

—— — 105.4 125

23 3.9 113.2 125

25 6.1 117.6 125

2 7.5 9.0 123.4 150

2 10 11.0 127.4 150

FLA — Full Load Amps

HACR — Heating, Air Conditioning, and Refrigeration

Hp — Nominal Horsepower

LRA — Locked Rotor Amps

MCA — Minimum Circuit Amps (for wire sizing)

RLA — Rated Load Amps

46

Table 14 — Electrical Data, 48P2,P3,P4,P5055 Units

LEGEND

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA FUSE OR

HACR BRKR*

208/230 187 253 2 48.1 245 2 48.1 245 4 6.6

(ea)

15 46.2/42.0

—— — / — 277.0/272.8 300/300

2 5.0 16.7 / 15.2 310.4/303.2 350/350

2 7.5 24.2 / 22.0 325.4/316.8 350/350

2 10.0 30.8 / 28.0 338.6/328.8 350/350

20 59.4/54.0

—— — / — 293.1/286.3 350/300

2 5.0 16.7 / 15.2 326.5/316.7 350/350

2 7.5 24.2 / 22.0 341.5/330.3 400/350

2 10.0 30.8 / 28.0 354.7/342.3 400/350

25 74.8/68.0

—— — / — 312.3/303.8 350/350

2 5.0 16.7 / 15.2 345.7/334.2 400/400

2 7.5 24.2 / 22.0 360.7/347.8 400/400

2 10.0 30.8 / 28.0 373.9/359.8 400/400

30 88.0/80.0

—— — / — 328.8/318.8 400/350

2 5.0 16.7 / 15.2 362.2/349.2 450/400

2 7.5 24.2 / 22.0 377.2/362.8 450/400

2 10.0 30.8 / 28.0 390.4/374.8 450/450

40 114.0/104.0

—— — / — 361.3/348.8 450/450

2 5.0 16.7 / 15.2 394.7/379.2 500/450

2 7.5 24.2 / 22.0 409.7/392.8 500/450

2 10.0 30.8 / 28.0 422.9/404.8 500/500

460 414 508 2 18.6 125 2 18.6 125 4 3.3

(ea)

15 21.0

—— — 113.9 125

2 5.0 7.6 129.1 150

2 7.5 11.0 135.9 150

2 10.0 14.0 141.9 150

20 27.0

—— — 121.4 125

2 5.0 7.6 136.6 150

2 7.5 11.0 143.4 150

2 10.0 14.0 149.4 175

25 34.0

—— — 130.1 150

2 5.0 7.6 145.3 175

2 7.5 11.0 152.1 175

2 10.0 14.0 158.1 175

30 40.0

—— — 137.6 175

2 5.0 7.6 152.8 175

2 7.5 11.0 159.6 175

2 10.0 14.0 165.6 200

40 52.0

—— — 152.6 200

2 5.0 7.6 167.8 200

2 7.5 11.0 174.6 225

2 10.0 14.0 180.6 225

575 518 632 2 14.7 100 2 14.7 100 4 2.6

(ea)

15 17.0

—— — 90.5 100

2 5.0 6.1 102.7 110

2 7.5 9.0 108.5 125

2 10.0 11.0 112.5 125

20 22.0

—— — 96.7 110

2 5.0 6.1 108.9 125

2 7.5 9.0 114.7 125

2 10.0 11.0 118.7 125

25 27.0

—— — 103.0 125

2 5.0 6.1 115.2 125

2 7.5 9.0 121.0 125

2 10.0 11.0 125.0 150

30 32.0

—— — 109.2 125

2 5.0 6.1 121.4 150

2 7.5 9.0 127.2 150

2 10.0 11.0 131.2 150

40 41.0

—— — 120.5 150

2 5.0 6.1 132.7 150

2 7.5 9.0 138.5 175

2 10.0 11.0 142.5 175

FLA — Full Load Amps

HACR — Heating, Air Conditioning, and Refrigeration

Hp — Nominal Horsepower

LRA — Locked Rotor Amps

MCA — Minimum Circuit Amps (for wire sizing)

RLA — Rated Load Amps

47

Table 15 — Electrical Data, 48P2,P3,P4,P5060 Units

LEGEND

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA FUSE OR

HACR BRKR*

208/230 187 253 2 51.3 300 2 51.3 300 4 6.6

(ea)

15 46.2/42.0

—— — / — 290.6/286.4 300/300

2 5.0 16.7 / 15.2 324.0/316.8 350/350

2 7.5 24.2 / 22.0 339.0/330.4 350/350

2 10.0 30.8 / 28.0 352.2/342.4 400/350

20 59.4/54.0

—— — / — 305.9/299.1 350/350

2 5.0 16.7 / 15.2 339.3/329.5 350/350

2 7.5 24.2 / 22.0 354.3/343.1 400/350

2 10.0 30.8 / 28.0 367.5/355.1 400/400

25 74.8/68.0

—— — / — 325.1/316.6 350/350

2 5.0 16.7 / 15.2 358.5/347.0 400/400

2 7.5 24.2 / 22.0 373.5/360.6 400/400

2 10.0 30.8 / 28.0 386.7/372.6 450/400

30 88.0/80.0

—— — / — 341.6/331.6 400/400

2 5.0 16.7 / 15.2 375.0/362.0 450/400

2 7.5 24.2 / 22.0 390.0/375.6 450/450

2 10.0 30.8 / 28.0 403.2/387.6 450/450

40 114.0/104.0

—— — / — 374.1/361.6 450/450

2 5.0 16.7 / 15.2 407.5/392.0 500/450

2 7.5 24.2 / 22.0 422.5/405.6 500/500

2 10.0 30.8 / 28.0 435.7/417.6 500/500

460 414 508 2 23.1 150 2 23.1 150 4 3.3

(ea)

15 21.0

—— — 132.4 150

2 5.0 7.6 147.6 150

2 7.5 11.0 154.4 175

2 10.0 14.0 160.4 175

20 27.0

—— — 139.4 150

2 5.0 7.6 154.6 175

2 7.5 11.0 161.4 175

2 10.0 14.0 167.4 175

25 34.0

—— — 148.1 175

2 5.0 7.6 163.3 175

2 7.5 11.0 170.1 200

2 10.0 14.0 176.1 200

30 40.0

—— — 155.6 175

2 5.0 7.6 170.8 200

2 7.5 11.0 177.6 200

2 10.0 14.0 183.6 200

40 52.0

—— — 170.6 200

2 5.0 7.6 185.8 225

2 7.5 11.0 192.6 225

2 10.0 14.0 198.6 250

575 518 632 2 19.9 109 2 19.9 109 4 2.6

(ea)

15 17.0

—— — 112.0 125

2 5.0 6.1 124.2 125

2 7.5 9.0 130.0 150

2 10.0 11.0 134.0 150

20 22.0

—— — 117.5 125

2 5.0 6.1 129.7 150

2 7.5 9.0 135.5 150

2 10.0 11.0 139.5 150

25 27.0

—— — 123.8 150

2 5.0 6.1 136.0 150

2 7.5 9.0 141.8 150

2 10.0 11.0 145.8 150

30 32.0

—— — 130.0 150

2 5.0 6.1 142.2 150

2 7.5 9.0 148.0 175

2 10.0 11.0 152.0 175

40 41.0

—— — 141.3 175

2 5.0 6.1 153.5 175

2 7.5 9.0 159.3 200

2 10.0 11.0 163.3 200

FLA — Full Load Amps

HACR — Heating, Air Conditioning, and Refrigeration

Hp — Nominal Horsepower

LRA — Locked Rotor Amps

MCA — Minimum Circuit Amps (for wire sizing)

RLA — Rated Load Amps

48

Table 16 — Electrical Data, 48P2,P3,P4,P5070 Units

LEGEND

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA FUSE OR

HACR BRKR*

208/230 187 253 2 51.3 300 2 55.8 340 4 6.6

(ea)

15 46.2/42.0

—— — / — 300.8/ 296.6 350/350

2 5.0 16.7 / 15.2 334.2/ 327.0 350/350

2 7.5 24.2 / 22.0 349.2/ 340.6 400/350

2 10.0 30.8 / 28.0 362.4/ 352.6 400/400

20 59.4/54.0

—— — / — 314.9/ 308.6 350/350

2 5.0 16.7 / 15.2 348.3/ 339.0 400/350

2 7.5 24.2 / 22.0 363.3/ 352.6 400/400

2 10.0 30.8 / 28.0 376.5/ 364.6 400/400

25 74.8/68.0

—— — / — 334.1/ 325.6 400/350

2 5.0 16.7 / 15.2 367.5/ 356.0 400/400

2 7.5 24.2 / 22.0 382.5/ 369.6 450/400

2 10.0 30.8 / 28.0 395.7/ 381.6 450/400

30 88.0/80.0

—— — / — 350.6/ 340.6 400/400

2 5.0 16.7 / 15.2 384.0/ 371.0 450/450

2 7.5 24.2 / 22.0 399.0/ 384.6 450/450

2 10.0 30.8 / 28.0 412.2/ 396.6 500/450

40 114.0/104.0

—— — / — 383.1/ 370.6 450/450

2 5.0 16.7 / 15.2 416.5/ 401.0 500/500

2 7.5 24.2 / 22.0 431.5/ 414.6 500/500

2 10.0 30.8 / 28.0 444.7/ 426.6 500/500

460 414 508 2 23.1 150 2 26.9 179 4 3.3

(ea)

15 21.0

—— — 140.9 150

2 5.0 7.6 156.1 175

2 7.5 11.0 162.9 175

2 10.0 14.0 168.9 175

20 27.0

—— — 147.0 150

2 5.0 7.6 162.2 175

2 7.5 11.0 169.0 175

2 10.0 14.0 175.0 200

25 34.0

—— — 155.7 175

2 5.0 7.6 170.9 200

2 7.5 11.0 177.7 200

2 10.0 14.0 183.7 200

30 40.0

—— — 163.2 200

2 5.0 7.6 178.4 200

2 7.5 11.0 185.2 225

2 10.0 14.0 191.2 225

40 52.0

—— — 178.2 225

2 5.0 7.6 193.4 225

2 7.5 11.0 200.2 250

2 10.0 14.0 206.2 250

575 518 632 2 19.9 109 2 23.7 132 4 2.6

(ea)

15 17.0

—— — 120.5 125

2 5.0 6.1 132.7 150

2 7.5 9.0 138.5 150

2 10.0 11.0 142.5 150

20 22.0

—— — 125.5 150

2 5.0 6.1 137.7 150

2 7.5 9.0 143.5 150

2 10.0 11.0 147.5 150

25 27.0

—— — 131.4 150

2 5.0 6.1 143.6 150

2 7.5 9.0 149.4 175

2 10.0 11.0 153.4 175

30 32.0

—— — 137.6 150

2 5.0 6.1 149.8 175

2 7.5 9.0 155.6 175

2 10.0 11.0 159.6 175

40 41.0

—— — 148.9 175

2 5.0 6.1 161.1 200

2 7.5 9.0 166.9 200

2 10.0 11.0 170.9 200

FLA — Full Load Amps

HACR — Heating, Air Conditioning, and Refrigeration

Hp — Nominal Horsepower

LRA — Locked Rotor Amps

MCA — Minimum Circuit Amps (for wire sizing)

RLA — Rated Load Amps

49

Table 17 — Electrical Data — 48P2,P3,P4,P5075 Standard Units

LEGEND

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR

POWER

EXHAUST POWER SUPPLY

No. A1,A2 No. B1,B2

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA FUSE OR

HACR BRKR*

460 414 508 2 26.9 179 2 26.9 179 4 3.3

(ea)

30 40.0

—— — 170.8 200

2 5.0 7.6 186.0 225

2 7.5 11.0 192.8 225

2 10.0 14.0 198.8 225

40 52.0

— — — 185.8 225

2 5.0 7.6 201.0 250

2 7.5 11.0 207.8 250

2 10.0 14.0 213.8 250

50 65.0

— — — 202.1 250

2 5.0 7.6 217.3 250

2 7.5 11.0 224.1 250

2 10.0 14.0 230.1 250

60 77.0

— — — 217.1 250

2 5.0 7.6 232.3 300

2 7.5 11.0 239.1 300

2 10.0 14.0 245.1 300

75 96.0

— — — 240.8 300

2 5.0 7.6 256.0 350

2 7.5 11.0 262.8 350

2 10.0 14.0 268.8 350

575 518 632 2 23.7 132 2 23.7 132 4 2.6

(ea)

30 32.0

— — — 145.2 175

2 5.0 6.1 157.4 175

2 7.5 9.0 163.2 175

2 10.0 11.0 167.2 175

40 41.0

— — — 156.5 175

2 5.0 6.1 168.7 200

2 7.5 9.0 174.5 200

2 10.0 11.0 178.5 200

50 52.0

— — — 170.2 200

2 5.0 6.1 182.4 225

2 7.5 9.0 188.2 225

2 10.0 11.0 192.2 225

60 62.0

— — — 182.7 225

2 5.0 6.1 194.9 250

2 7.5 9.0 200.7 250

2 10.0 11.0 204.7 250

75 77.0

— — — 201.5 250

2 5.0 6.1 213.7 250

2 7.5 9.0 219.5 250

2 10.0 11.0 223.5 300

FLA — Full Load Amps

HACR — Heating, Air Conditioning, and Refrigeration

Hp — Nominal Horsepower

LRA — Locked Rotor Amps

MCA — Minimum Circuit Amps (for wire sizing)

RLA — Rated Load Amps

50

Table 18 — Electrical Data — 48P2,P3,P4,P5075 Units with Optional High-Capacity Power Exhaust

LEGEND

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR

POWER

EXHAUST POWER SUPPLY

No. A1,A2 No. B1,B2

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA FUSE OR

HACR BRKR*

460 414 508 2 26.9 179 2 26.9 179 4 3.3

(ea)

30 40.0

2 10 14.0 198.8 225

2 15 21.0 212.8 250

2 20 27.0 224.8 250

2 25 34.0 238.8 250

2 30 40.0 250.8 300

40 52.0

2 10 14.0 213.8 250

2 15 21.0 227.8 250

2 20 27.0 239.8 250

2 25 34.0 253.8 300

2 30 40.0 265.8 300

50 65.0

2 10 14.0 230.1 250

2 15 21.0 244.1 300

2 20 27.0 256.1 300

2 25 34.0 270.1 300

2 30 40.0 282.1 300

60 77.0

2 10 14.0 245.1 300

2 15 21.0 259.1 300

2 20 27.0 271.1 300

2 25 34.0 285.1 350

2 30 40.0 297.1 350

75 96.0

2 10 14.0 268.8 350

2 15 21.0 282.8 350

2 20 27.0 294.8 350

2 25 34.0 308.8 400

2 30 40.0 320.8 400

575 518 632 2 23.7 132 2 23.7 132 4 2.6

(ea)

30 32.0

2 10 11.0 167.2 175

2 15 17.0 179.2 200

2 20 22.0 189.2 200

2 25 27.0 199.2 225

2 30 32.0 209.2 225

40 41.0

2 10 11.0 178.5 200

2 15 17.0 190.5 225

2 20 22.0 200.5 225

2 25 27.0 210.5 250

2 30 32.0 220.5 250

50 52.0

2 10 11.0 192.2 225

2 15 17.0 204.2 250

2 20 22.0 214.2 250

2 25 27.0 224.2 250

2 30 32.0 234.2 250

60 62.0

2 10 11.0 204.7 250

2 15 17.0 216.7 250

2 20 22.0 226.7 250

2 25 27.0 236.7 250

2 30 32.0 246.7 300

75 77.0

2 10 11.0 223.5 300

2 15 17.0 235.5 300

2 20 22.0 245.5 300

2 25 27.0 255.5 300

2 30 32.0 265.5 300

FLA — Full Load Amps

HACR — Heating, Air Conditioning, and Refrigeration

Hp — Nominal Horsepower

LRA — Locked Rotor Amps

MCA — Minimum Circuit Amps (for wire sizing)

RLA — Rated Load Amps

51

Table 19 — Electrical Data — 48P2,P3,P4,P5075 Units with Optional Return Fan

LEGEND

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA FUSE OR HACR

BRKR*

460 414 508 2 26.9 179 2 26.9 179 4 3.3

(ea)

30 40.0

1 20 27.0 197.8 225

1 25 34.0 204.8 225

1 30 40.0 210.8 250

1 40 52.0 225.8 250

40 52.0

1 20 27.0 212.8 250

1 25 34.0 219.8 250

1 30 40.0 225.8 250

1 40 52.0 237.8 250

50 65.0

1 20 27.0 229.1 250

1 25 34.0 236.1 300

1 30 40.0 242.1 300

1 40 52.0 254.1 300

60 77.0

1 20 27.0 244.1 300

1 25 34.0 251.1 300

1 30 40.0 257.1 300

1 40 52.0 269.1 300

75 96.0

1 20 27.0 267.8 350

1 25 34.0 274.8 350

1 30 40.0 280.8 350

1 40 52.0 292.8 350

575 518 632 2 23.7 132 2 23.7 132 4 2.6

(ea)

30 32.0

1 20 22.0 167.2 175

1 25 27.0 172.2 200

1 30 32.0 177.2 200

1 40 41.0 188.5 225

40 41.0

1 20 22.0 178.5 200

1 25 27.0 183.5 200

1 30 32.0 188.5 225

1 40 41.0 197.5 225

50 52.0

1 20 22.0 192.2 225

1 25 27.0 197.2 225

1 30 32.0 202.2 250

1 40 41.0 211.2 250

60 62.0

1 20 22.0 204.7 250

1 25 27.0 209.7 250

1 30 32.0 214.7 250

1 40 41.0 223.7 250

75 77.0

1 20 22.0 223.5 300

1 25 27.0 228.5 300

1 30 32.0 233.5 300

1 40 41.0 242.5 300

FLA — Full Load Amps

HACR — Heating, Air Conditioning, and Refrigeration

Hp — Nominal Horsepower

LRA — Locked Rotor Amps

MCA — Minimum Circuit Amps (for wire sizing)

RLA — Rated Load Amps

52

Table 20 — Electrical Data — 48P2,P3,P4,P5090 Standard Units

LEGEND

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA FUSE OR HACR

BRKR*

460 414 508 3 23.1 150 3 23.1 150 6 3.3

(ea)

30 40.0

—— — 208.4 225

2 5 7.6 223.6 250

2 7.5 11.0 230.4 250

2 10.0 14.0 236.4 250

40 52.0

— — — 223.4 250

2 5 7.6 238.6 250

2 7.5 11.0 245.4 250

2 10 14.0 251.4 300

50 65.0

— — — 239.7 300

2 5 7.6 254.9 300

2 7.5 11.0 261.7 300

2 10 14.0 267.7 300

60 77.0

— — — 254.7 300

2 5 7.6 269.9 300

2 7.5 11.0 276.7 350

2 10 14.0 282.7 350

75 96.0

— — — 278.4 350

2 5 7.6 293.6 350

2 7.5 11.0 300.4 350

2 10 14.0 306.4 400

575 518 632 3 19.9 109 3 19.9 109 6 2.6

(ea)

30 32.0

— — — 175.0 200

2 5 6.1 187.2 200

2 7.5 9.0 193.0 200

2 10.0 11.0 197.0 225

40 41.0

— — — 186.3 225

2 5 6.1 198.5 225

2 7.5 9.0 204.3 225

2 10 11.0 208.3 225

50 52.0

— — — 200.0 250

2 5 6.1 212.2 250

2 7.5 9.0 218.0 250

2 10 11.0 222.0 250

60 62.0

— — — 212.5 250

2 5 6.1 224.7 250

2 7.5 9.0 230.5 250

2 10 11.0 234.5 250

75 77.0

— — — 231.3 300

2 5 6.1 243.5 300

2 7.5 9.0 249.3 300

2 10 11.0 253.3 300

FLA — Full Load Amps

HACR — Heating, Air Conditioning, and Refrigeration

Hp — Nominal Horsepower

LRA — Locked Rotor Amps

MCA — Minimum Circuit Amps (for wire sizing)

RLA — Rated Load Amps

53

Table 21 — Electrical Data — 48P2,P3,P4,P5090 Units with Optional High-Capacity Power Exhaust

LEGEND

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA FUSE OR HACR

BRKR*

460 414 508 3 23.1 150 3 23.1 150 6 3.3

(ea)

30 40.0

2 10 14.0 236.4 250

2 15 21.0 250.4 300

2 20 27.0 262.4 300

2 25 34.0 276.4 300

2 30 40.0 288.4 300

40 52.0

2 10 14.0 251.4 300

2 15 21.0 265.4 300

2 20 27.0 277.4 300

2 25 34.0 291.4 300

2 30 40.0 303.4 350

50 65.0

2 10 14.0 267.7 300

2 15 21.0 281.7 300

2 20 27.0 293.7 350

2 25 34.0 307.7 350

2 30 40.0 319.7 350

60 77.0

2 10 14.0 282.7 350

2 15 21.0 296.7 350

2 20 27.0 308.7 350

2 25 34.0 322.7 350

2 30 40.0 334.7 400

75 96.0

2 10 14.0 306.4 400

2 15 21.0 320.4 400

2 20 27.0 332.4 400

2 25 34.0 346.4 400

2 30 40.0 358.4 450

575 518 632 3 19.9 109 3 19.9 109 6 2.6

(ea)

30 32.0

2 10 11.0 197.0 225

2 15 17.0 209.0 225

2 20 22.0 219.0 250

2 25 27.0 229.0 250

2 30 32.0 239.0 250

40 41.0

2 10 11.0 208.3 225

2 15 17.0 220.3 250

2 20 22.0 230.3 250

2 25 27.0 240.3 250

2 30 32.0 250.3 300

50 52.0

2 10 11.0 222.0 250

2 15 17.0 234.0 250

2 20 22.0 244.0 250

2 25 27.0 254.0 300

2 30 32.0 264.0 300

60 62.0

2 10 11.0 234.5 250

2 15 17.0 246.5 300

2 20 22.0 256.5 300

2 25 27.0 266.5 300

2 30 32.0 276.5 300

75 77.0

2 10 11.0 253.3 300

2 15 17.0 265.3 300

2 20 22.0 275.3 350

2 25 27.0 285.3 350

2 30 32.0 295.3 350

FLA — Full Load Amps

HACR — Heating, Air Conditioning, and Refrigeration

Hp — Nominal Horsepower

LRA — Locked Rotor Amps

MCA — Minimum Circuit Amps (for wire sizing)

RLA — Rated Load Amps

54

Table 22 — Electrical Data — 48P2,P3,P4,P5090 Units with Optional Return Fan

LEGEND

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA FUSE OR HACR

BRKR*

460 414 508 3 23.1 150 3 23.1 150 6 3.3

(ea)

30 40.0

1 20 27.0 235.4 250

1 25 34.0 242.4 250

1 30 40.0 248.4 250

1 40 52.0 263.4 300

40 52.0

1 20 27.0 250.4 300

1 25 34.0 257.4 300

1 30 40.0 263.4 300

1 40 52.0 275.4 300

50 65.0

1 20 27.0 266.7 300

1 25 34.0 273.7 300

1 30 40.0 279.7 300

1 40 52.0 291.7 350

60 77.0

1 20 27.0 281.7 350

1 25 34.0 288.7 350

1 30 40.0 294.7 350

1 40 52.0 306.7 350

75 96.0

1 20 27.0 305.4 400

1 25 34.0 312.4 400

1 30 40.0 318.4 400

1 40 52.0 330.4 400

575 518 632 3 19.9 109 3 19.9 109 6 2.6

(ea)

30 32.0

1 20 22.0 197.0 225

1 25 27.0 202.0 225

1 30 32.0 207.0 225

1 40 41.0 218.3 250

40 41.0

1 20 22.0 208.3 225

1 25 27.0 213.3 250

1 30 32.0 218.3 250

1 40 41.0 227.3 250

50 52.0

1 20 22.0 222.0 250

1 25 27.0 227.0 250

1 30 32.0 232.0 250

1 40 41.0 241.0 250

60 62.0

1 20 22.0 234.5 250

1 25 27.0 239.5 300

1 30 32.0 244.5 300

1 40 41.0 253.5 300

75 77.0

1 20 22.0 253.3 300

1 25 27.0 258.3 300

1 30 32.0 263.3 300

1 40 41.0 272.3 300

FLA — Full Load Amps

HACR — Heating, Air Conditioning, and Refrigeration

Hp — Nominal Horsepower

LRA — Locked Rotor Amps

MCA — Minimum Circuit Amps (for wire sizing)

RLA — Rated Load Amps

55

Table 23 — Electrical Data — 48P2,P3,P4,P5100 Standard Units

LEGEND

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA FUSE OR HACR

BRKR*

460 414 508 3 23.1 150 3 26.9 179 6 3.3

(ea)

30 40.0

— — — 219.8 250

2 5.0 7.6 235.0 250

2 7.5 11.0 241.8 250

2 10.0 14.0 247.8 250

40 52.0

— — — 234.8 250

2 5.0 7.6 250.0 300

2 7.5 11.0 256.8 300

2 10.0 14.0 262.8 300

50 65.0

— — — 251.1 300

2 5.0 7.6 266.3 300

2 7.5 11.0 273.1 300

2 10.0 14.0 279.1 300

60 77.0

— — — 266.1 300

2 5.0 7.6 281.3 350

2 7.5 11.0 288.1 350

2 10.0 14.0 294.1 350

75 96.0

— — — 289.8 350

2 5.0 7.6 305.0 400

2 7.5 11.0 311.8 400

2 10.0 14.0 317.8 400

575 518 632 3 19.9 109 3 23.7 132 6 2.6

(ea)

30 32.0

— — — 186.4 200

2 5.0 6.1 198.6 225

2 7.5 9.0 204.4 225

2 10.0 11.0 208.4 225

40 41.0

— — — 197.7 225

2 5.0 6.1 209.9 250

2 7.5 9.0 215.7 250

2 10.0 11.0 219.7 250

50 52.0

— — — 211.4 250

2 5.0 6.1 223.6 250

2 7.5 9.0 229.4 250

2 10.0 11.0 233.4 250

60 62.0

— — — 223.9 250

2 5.0 6.1 236.1 250

2 7.5 9.0 241.9 300

2 10.0 11.0 245.9 300

75 77.0

— — — 242.7 300

2 5.0 6.1 254.9 300

2 7.5 9.0 260.7 300

2 10.0 11.0 264.7 300

FLA — Full Load Amps

HACR — Heating, Air Conditioning, and Refrigeration

Hp — Nominal Horsepower

LRA — Locked Rotor Amps

MCA — Minimum Circuit Amps (for wire sizing)

RLA — Rated Load Amps

56

Table 24 — Electrical Data — 48P2,P3,P4,P5100 Units with Optional High-Capacity Power Exhaust

LEGEND

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA FUSE OR HACR

BRKR*

460 414 508 3 23.1 150 3 26.9 179 6 3.3

(ea)

30 40.0

2 10 14.0 247.8 250

2 15 21.0 261.8 300

2 20 27.0 273.8 300

2 25 34.0 287.8 300

2 30 40.0 299.8 300

40 52.0

2 10 14.0 262.8 300

2 15 21.0 276.8 300

2 20 27.0 288.8 300

2 25 34.0 302.8 350

2 30 40.0 314.8 350

50 65.0

2 10 14.0 279.1 300

2 15 21.0 293.1 350

2 20 27.0 305.1 350

2 25 34.0 319.1 350

2 30 40.0 331.1 350

60 77.0

2 10 14.0 294.1 350

2 15 21.0 308.1 350

2 20 27.0 320.1 350

2 25 34.0 334.1 400

2 30 40.0 346.1 400

75 96.0

2 10 14.0 317.8 400

2 15 21.0 331.8 400

2 20 27.0 343.8 400

2 25 34.0 357.8 450

2 30 40.0 369.8 450

575 518 632 3 19.9 109 3 23.7 132 6 2.6

(ea)

30 32.0

2 10 11.0 208.4 225

2 15 17.0 220.4 250

2 20 22.0 230.4 250

2 25 27.0 240.4 250

2 30 32.0 250.4 300

40 41.0

2 10 11.0 219.7 250

2 15 17.0 231.7 250

2 20 22.0 241.7 250

2 25 27.0 251.7 300

2 30 32.0 261.7 300

50 52.0

2 10 11.0 233.4 250

2 15 17.0 245.4 250

2 20 22.0 255.4 300

2 25 27.0 265.4 300

2 30 32.0 275.4 300

60 62.0

2 10 11.0 245.9 300

2 15 17.0 257.9 300

2 20 22.0 267.9 300

2 25 27.0 277.9 300

2 30 32.0 287.9 300

75 77.0

2 10 11.0 264.7 300

2 15 17.0 276.7 350

2 20 22.0 286.7 350

2 25 27.0 296.7 350

2 30 32.0 306.7 350

FLA — Full Load Amps

HACR — Heating, Air Conditioning, and Refrigeration

Hp — Nominal Horsepower

LRA — Locked Rotor Amps

MCA — Minimum Circuit Amps (for wire sizing)

RLA — Rated Load Amps

57

Table 25 — Electrical Data — 48P2,P3,P4,P5100 Units with Optional Return Fan

LEGEND

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

VOLTAGE

3 PH, 60 Hz

VOLTAGE

RANGE

COMPRESSOR CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR POWER EXHAUST POWER SUPPLY

No. A1 No. B1

Min Max Qty RLA

(ea)

LRA

(ea) Qty RLA

(ea)

LRA

(ea) Qty FLA Hp FLA Qty Hp

(ea)

FLA

(ea) MCA FUSE OR HACR

BRKR*

460 414 508 3 23.1 150 3 26.9 179 6 3.3

(ea)

30 40.0

1 20 27.0 246.8 250

1 25 34.0 253.8 300

1 30 40.0 259.8 300

1 40 52.0 274.8 300

40 52.0

1 20 27.0 261.8 300

1 25 34.0 268.8 300

1 30 40.0 274.8 300

1 40 52.0 286.8 300

50 65.0

1 20 27.0 278.1 300

1 25 34.0 285.1 350

1 30 40.0 291.1 350

1 40 52.0 303.1 350

60 77.0

1 20 27.0 293.1 350

1 25 34.0 300.1 350

1 30 40.0 306.1 350

1 40 52.0 318.1 350

75 96.0

1 20 27.0 316.8 400

1 25 34.0 323.8 400

1 30 40.0 329.8 400

1 40 52.0 341.8 400

575 518 632 3 19.9 109 3 23.7 132 6 2.6

(ea)

30 32.0

1 20 22.0 208.4 225

1 25 27.0 213.4 225

1 30 32.0 218.4 250

1 40 41.0 229.7 250

40 41.0

1 20 22.0 219.7 250

1 25 27.0 224.7 250

1 30 32.0 229.7 250

1 40 41.0 238.7 250

50 52.0

1 20 22.0 233.4 250

1 25 27.0 238.4 250

1 30 32.0 243.4 250

1 40 41.0 252.4 300

60 62.0

1 20 22.0 245.9 300

1 25 27.0 250.9 300

1 30 32.0 255.9 300

1 40 41.0 264.9 300

75 77.0

1 20 22.0 264.7 300

1 25 27.0 269.7 300

1 30 32.0 274.7 350

1 40 41.0 283.7 350

FLA — Full Load Amps

HACR — Heating, Air Conditioning, and Refrigeration

Hp — Nominal Horsepower

LRA — Locked Rotor Amps

MCA — Minimum Circuit Amps (for wire sizing)

RLA — Rated Load Amps

58

Step 13 — Connect Air Pressure Tubing — Be-

fore options such as the variable frequency drive (VFD) and/or

modulating power exhaust can operate properly, the pneumatic

tubing for pressure sensing must be installed. Use fire-retardant

plenum tubing (field-supplied). All control devices use 1/4-in.

tubing. Tubing must be run from the appropriate sensing loca-

tion (in the duct or in the building space) to the control device

location in the unit.

VARIABLE FREQUENCY DRIVE — The tubing for the

duct pressure (DP) control option should sample supply duct

pressure approximately 2/3 of the way out from the unit in the

main trunk duct, at a location where a constant duct pressure is

desired.

On these units, the duct pressure is sensed by a pressure

transducer. The pressure transducer output is directed to the unit

control module. On all sizes, the DP transducer is located in the

unit auxiliary control box. See Fig. 44 and 45 for auxiliary

control box location. See Fig. 46-48 for auxiliary control box

details. Use a nominal 1/4-in. plastic tubing.

Refer to appropriate base unit Controls and Troubleshooting

book for instructions on adjusting set points for duct pressure

controls.

MODULATING POWER EXHAUST — The tubing for the

building pressure (BP) control (achieved via the modulating

power exhaust option) should sample building pressure in the

area near the entrance lobby (or other appropriate and sensitive

location) so that location is controlled as closely to design pres-

sures as possible.

These units use a pressure transducer for sensing building

pressure. The BP transducer is located in the unit auxiliary con-

trol box. See Fig. 44 and 45 for auxiliary control box location.

See Fig. 46 and 47 for auxiliary control box details. Use a nom-

inal 1/4-in. plastic tubing.

For instructions on adjusting BP control set points, refer to

the Controls and Troubleshooting book.

RETURN FAN POWER EXHAUST — The tubing for the

building pressure (BP) control (achieved via the return power

exhaust option) should sample building pressure in the area

near the entrance lobby (or other appropriate and sensitive lo-

cation) so that location is controlled as closely to design pres-

sures as possible.

The units use a pressure transducer for sensing building

pressure. The BP transducer is located in the unit auxiliary con-

trol box. See Fig. 45 for auxiliary control box location. See

Fig. 48 for auxiliary control box details. Use a nominal 1/4 in.

plastic tubing.

For instructions on adjusting BP control set points, refer to

the Controls and Troubleshooting book.

AUXILIARY

CONTROL

BOX

Fig. 44 — Auxiliary Control Box Location (Sizes 030-050)

59

AUXILIARY

CONTROL

BOX

BP

DP

OACFM

TRANSDUCER

FS

DP

OACFM

TRANSDUCER

BP

FS

Fig. 45 — Auxiliary Control Box Location (Sizes 055-100)

LEGEND

Fig. 46 — Auxiliary Control Box Details

(Sizes 030-050)

BP — Building Pressure Transducer

DP — Duct Pressure Transducer

FS — Filter Switch

OACFM — Outdoor Air Cfm Sensor Transducer

LEGEND

Fig. 47 — Auxiliary Control Box Details

(Sizes 055-100 without Optional Return Fan)

BP — Building Pressure Transducer

DP — Duct Pressure Transducer

FS — Filter Switch

OACFM — Outdoor Air Cfm Sensor Transducer

60

Step 14 — Remove Supply-Fan Shipping

Brackets — Supply-fan shipping brackets (4 per unit) must

be removed from each corner of the fan sled before starting

unit.

UNIT SIZES 030-050

1. To remove brackets, raise fan sled by turning adjusting

bolt counterclockwise until spring is compressed slightly.

2. Remove screws holding shipping bracket to unit cross

rail.

3. Remove shipping bracket (top of bracket is slotted so that

it will slide out).

4. After removing all shipping brackets, level fan sled using

the adjusting screws. On all 4 corners, dimension from

cross rail to fan sled should be as shown in Fig. 49.

UNIT SIZES 055-070 — To remove shipping brackets, re-

move the 6 screws holding each bracket to the cross rail. There

are 8 brackets per unit. See Fig. 50.

After removing all shipping brackets, level fan sled using

the adjusting screws. On all 4 corners dimension from cross

rail to fan sled should be as shown in Fig. 50.

UNIT SIZES 075-100 — To remove shipping brackets, re-

move the 6 screws holding each bracket to the cross rail. There

are 4 brackets per unit. See Fig. 51.

After removing all shipping brackets, level fan sled using

the adjusting screws. On all 4 corners dimension from cross

rail to fan sled should be as shown in Fig. 51.

Step 15 — Remove Optional Return-Fan Ship-

ping Brackets — Optional return fan shipping brackets

must be removed from each corner of the fan sled before start-

ing unit.

To remove shipping brackets, remove 2 screws holding

each bracket to the cross rail. There are 4 brackets per unit.

FS

BP

OACFM

TRANSDUCER

DP

RF

CFM PP

SS

Fig. 48 — Auxiliary Control Box Details

(Size 075-100 Units with Optional Return Fan)

LEGEND

BP — Building Pressure

Transducer

OACFM — Outdoor Air Cfm

Sensor Transducer

DP — Duct Pressure

Transducer

PPSS — Plenum Pressure

Safety Switch

FS — Filter Switch RFCFM — Return Fan Cfm Sensor Transducer

Fig. 49 — Shipping Brackets; Size 030-050 Units

Fig. 50 — Shipping Brackets;

Size 055-070 Units

61

After removing all shipping brackets, level the fan using the

adjustment screws. On all 4 corners the dimension from cross

rail to fan sled should be as shown in Fig. 52.

Step 16 — Connect Gas Piping — Unit is

equipped for use with natural gas only. Installation must con-

form with local building codes, or in the absence of local

codes, with the National Fuel Gas Code (NFGC), ANSI

Z223.1.

A 1/8-in. NPT tapping plug, accessible for test gage connec-

tion, must be field installed immediately upstream of gas sup-

ply connection to unit, but after manual gas valve. See Fig. 53.

Natural gas pressure at unit gas connection must not be less

than 5 in. wg or greater than 13 in. wg.

Size gas supply piping for 0.5 in. wg maximum pressure

drop. Do not use supply pipe smaller than unit gas connection.

Step 17 — Configure Optional Staged Gas

or Modulating Gas Control — The 48P Series large

rooftop units may be ordered with an optional factory-installed

staged gas or modulating gas control system that monitors

heating operation of the rooftop.

Refer to the Unit Controls and Troubleshooting book for in-

formation on configuring staged gas or modulating gas control.

Fig. 51 — Shipping Brackets (Sizes 075-100)

a48-8468

Fig. 52 — Optional Return

Fan Shipping Brackets

NOTE: All dimensions are in inches.

CAUTION

Disconnect gas piping from unit when leak testing at pres-

sures greater than 0.5 psig. Pressures greater than 0.5 psig

will cause gas valve damage resulting in a hazardous con-

dition. If gas valve is subjected to pressure greater than

0.5 psig, it must be replaced.

62

Step 18 — Install Flue/Inlet Hoods and

Baffles — The flue/inlet hoods and baffles are shipped in a

package taped to the basepan in the fan section. The flue (out-

let) hoods are pre-assembled. The flue deflector, inlet hoods,

and baffles require assembly.

The hoods are located on the heating section access panel as

shown in Fig. 54 (sizes 030-050), Fig. 55 (sizes 055-100 with

low heat and vertical supply), Fig. 56 (sizes 055-100 with low

heat and horizontal supply), and Fig. 57 (sizes 055-100 with

high heat). The inlet baffles are located inside the access panel

as illustrated in Fig. 58 (sizes 030-050), Fig. 59 (sizes 055-100

with modulating low heat and horizontal supply), and Fig. 60

(sizes 055-100 with modulating high heat). See Table 26 for a

list of parts used to assemble each hood and quantities of each

hood type and baffle used with each unit.

1. Remove shipping block-offs and shipping tape from all

openings in the access panel.

2. Attach flue outlet hoods (see Fig. 61) to access panel us-

ing screws provided. Hoods are placed over each com-

bustion outlet.

3. Install flue deflector baffle inside flue deflector hood. See

Fig 62 for V-type deflector and Fig. 63 for curve-type

deflector. For V-type deflector, screw the baffle and hood

together with screw provided. Refer to Table 26 for

usage.

4. Install flue deflector hood assembly over each flue outlet

hood. See Fig. 64. Observe the offset mounting hole loca-

tions in the deflector hood flanges when attaching hood to

panel. Holes in the mounting flange must be at the bottom

when attached.

5. Inlet hoods are shipped unassembled and must be assem-

bled on the access panel (see Fig. 65-67). Flanges of the

hood top and sides should be installed on the inside of the

access panel openings with the screws provided. The

sides should be placed on the inside of top hoods for all

hood assemblies (6-in., 14-in., and 30-in.). Attach speed

clips to screen. Insert screen into bottom opening of 6-in.

and 14-in. hoods and secure it with 3 screws. To ease the

installation, the 30-in. hood screen may be inserted from

inside of access panel (gas section door) into bottom

opening of hood. Secure with 5 screws. Attached view

port cover over 14-in. inlet hood opening (Fig. 66). Se-

cure with two screws.

6. Install inlet baffle on the access panel with the screw(s)

provided. See Fig. 68 for 14-in baffle and Fig. 69 for

30-in baffle. Attach 14-in baffle from the outside of the

access panel. The 30-in baffle should be installed from in-

side of the access panel. Secure with three screws.

Step 19 — Install Supply-Air Thermistors

(Staged and Modulating Gas Units Only) —

Supply-air thermistors are a field-installed, factory-provided

component. Three supply-air thermistors are shipped with

staged and modulating gas units inside the unit control box.

Thermistor wires must be connected to the SGC in the unit

control box. See Table 27. The supply-air thermistors should

be located in the supply duct with the following criteria:

• downstream of the heat exchanger cells

• equally spaced as far as possible from the heat

exchanger cells

• a duct location where none of the supply air thermistors

are within sight of the heat exchanger cells

• a duct location with good mixed supply air portion of the

unit.

*NPT plug is field supplied.

NOTE: Follow all local codes.

Fig. 53 — Gas Piping Details

FLUE OUTLET

HOOD

FLUE HOOD

AND FLUE

DEFLECTOR

HOOD

6-IN. INLET

HOOD

14-IN. INLET

HOOD

VIEW PORT

COVER

FLUE HOOD AND

FLUE DEFLECTOR

HOOD (48 SERIES

HIGH-HEAT ONLY)

INLET HOOD

FLUE HOOD AND

DEFLECTOR

HOOD

INLET HOOD

INLET HOOD

14-IN.

14-IN.

14-IN.

Fig. 54 — Flue/Inlet Hood Locations, 030-050 Units

Fig. 55 — Flue/Inlet Hood Locations, Sizes 055-100,

Low Heat, Vertical Supply Units

a48-8469

a48-8470

63

FLUE OUTLET

HOOD

FLUE HOOD

AND FLUE

DEFLECTOR

HOOD

6-IN. INLET

HOOD

30-IN. INLET

HOOD

INLET BAFFLE

(14-in.)

INLET BAFFLE

(30-in.)

FLUE OUTLET

HOOD

FLUE HOOD

AND FLUE

DEFLECTOR

HOOD

6-IN. INLET

HOOD

30-IN. INLET

HOOD

30-IN. INLET

HOOD

Fig. 56 — Flue/Inlet Hood Locations, Sizes 055-100,

Low Heat, Horizontal Supply Units

Fig. 57 — Flue/Inlet Hood Locations, Sizes 055-100,

High Heat, Vertical and Horizontal Supply Units

a48-8471

a48-8472

Fig. 58 — Baffle Location, 030-050 Units

Fig. 59 — Baffle Location, Sizes 055-100,

Modulating Low Heat, Horizontal Supply Units

a48-8584

a48-8585

64

Table 26 — Flue Hood, Inlet Hood, and Baffle Usage

HOOD OR

BAFFLE TYPE PARTS LIST FIG. NO.

QUANTITY USED

Sizes 030-050

(Low Heat)

Sizes 030-050

(High Heat)

Sizes 055-070

(Low Heat)

Sizes 055-070

(High Heat)

Sizes 075-100

(Low Heat)

Sizes 075-100

(High Heat)

6-in. Inlet

Hood

Top (6-in.)

Side (Left)

Side (Right)

Screen

Speed Clips

Screws

65 — — 1 1 1 1

14-in. Inlet

Hood

Top (14-in.)

Side (Left)

Side (Right)

Screen

Cover

Speed Clips

Screws

65,66 3 3

1

(Vertical

Supply Only)

—

1

(Vertical

Supply Only)

—

30-in. Inlet

Hood

Top (30-in.)

Side (Left)

Side (Right)

Screen

Speed Clips

Screws

67 — —

1

(Horizontal

Supply Only)

2

1

(Horizontal

Supply Only)

2

Flue Outlet

Hood

Pre-assembled 61122323

Flue Deflector

(V-Type)

Hood

Deflector

Baffle

Screws

62 1 2

2

(Horizontal

Supply Only)

323

Flue Deflector

(Curve-Type)

Hood

Deflector

Baffle

Screws

63 — —

2

(Vertical

Supply Only)

———

14-in. Baffle Baffle

Screws 68 1 2 — — — —

30-in. Baffle

Baffle

Screws 69 — —

1

(Modulating

Horizontal

Supply Only)

2

1

(Modulating

Horizontal

Supply Only)

2

INLET BAFFLE

(30-in.)

PUSH

BAFFLE

DOWN SO

THESE 2

HOLES

ALIGN

FLUE DEFLECTOR

BAFFLE FLUE

DEFLECTOR

HOOD

SCREW

Fig. 60 — Baffle Locations, Sizes 055-100,

Modulating High Heat, Vertical and

Horizontal Supply Units

Fig. 61 — Flue Outlet Hood

Fig. 62 — Flue Deflector Baffle (V-Type)

a48-8586

a48-8587

65

OBSERVE OFFSET

MOUNTING HOLE

LOCATIONS WHEN

INSTALLING FLUE

DEFLECTOR HOODS.

FLUE DEFLECTOR

BAFFLE (BOTH HOODS)

FLUE DEFLECTOR

HOOD MAKE

SCREW

HOLES

ALIGN

ACCESS PANEL

OPENING

HOOD

SIDE (TYP

BOTH SIDES)

SPEED CLIP

(TYP 3)

COVER

(14-IN. HOOD ONLY)

SCREEN

Fig. 63 — Flue Deflector Baffle (Curve-Type)

Fig. 64 — Mounting Deflector Hoods

Fig. 65 — Inlet Hood Assembly (6-in. and 14-in.)

VIEW PORT

COVER

Fig. 66 — 14-in. Inlet Hood View Port Cover

Installation

a48-8588

66

Table 27 — SGC Thermistor Designations

SGC — Staged Gas Controller

Step 20 — Install Optional Motormaster® V

Control — The Motormaster V control is a motor speed

control device which adjusts condenser fan motor speed in re-

sponse to varying liquid refrigerant pressure. A properly applied

Motormaster V control extends the operating range of air-condi-

tioning systems and permits operation at lower outdoor ambient

temperatures.

The optional Motormaster V controls are factory-installed.

Field-fabricated and installed wind baffles are also required for

units in areas with prevailing winds of more than 5 mph and

where temperatures drop below 32 F. The Motormaster V con-

trol permits operation of the unit to an ambient temperature of

–20 F. The control regulates the speed of one or two 3-phase fan

motors depending on unit size. Replacement of the fan motor on

most units is not necessary.

INSTALL FIELD-FABRICATED WIND BAFFLES

On size 040-060 units, in areas with prevailing winds of

more than 5 mph and where temperatures drop below 32 F,

wind baffles must be field fabricated to ensure proper cooling

cycle operation at low-ambient temperatures with Motormaster

V controls. Wind baffles are not needed on size 030, 035, and

070-100 units. See Fig. 70 for baffle details. Use 20-gage galva-

nized sheet metal, or similar corrosion-resistant material for the

baffles. Use field-supplied screws to attach baffles to unit.

Screws should be 1/4-in. diameter or larger. Screws should not

be more than 1/2-inch in length. Drill required screw holes for

mounting baffles.

THERMISTOR

PIN

CONNECTION

POINT

FUNCTION AND LOCATION

PART NO.

Thermistors

SAT1 J8 – 1,2 (SGC)

Supply-Air Thermistor (SAT) — Inserted into supply section

underneath the gas heat section (factory-provided,

field-installed)

HH79NZ033

SAT2 J8 – 3,4 (SGC)

Supply-Air Thermistor (SAT) — Inserted into supply section

underneath the gas heat section (factory-provided,

field-installed)

SAT3 J8 – 5,6 (SGC)

Supply-Air Thermistor (SAT) — Inserted into supply section

underneath the gas heat section (factory-provided,

field-installed)

LIMTTEMP J8 – 15,16 (SGC) Limit Switch Thermistor (LIMTTEMP) — Inserted next the

lower limit switch (factory-installed)

INLET

HOOD

INLET HOOD

SIDE

INLET HOOD

SIDE

SCREEN

(WITH SPEED CLIPS)

a48-8473

Fig. 67 — Inlet Hood Assembly (30-in.) Fig. 68 — Air Baffle (14-in.)

Fig. 69 — Air Baffle (30-in.)

a48-8591

a48-8590

WARNING

To avoid the possibility of electrical shock, open all discon-

nects before installing or servicing this accessory.

CAUTION

To avoid damage to refrigerant coils, electrical compo-

nents, and wiring use extreme care when drilling screw

holes and screwing in fasteners.

67

WIND BAFFLE

Fig. 70 — Wind Baffle Details

NOTE: 48/50P030, 035, and 070-100 units do not require

baffles.

UNIT SIZE QUANTITY DIMENSION “A”

in. mm

030,035 Not Used — —

040-060 2 78.125 ± 0.125 1984 ± 3

070-100 Not Used — —

BAFFLE INSTALLATION LOCATION (SIZES 050 AND 060 SHOWN)

a48-8561

a48-8560

68

Step 21 — Install Unit Accessories — For appli-

cations requiring accessories, the following packages are

available:

All units:

• barometric relief

• space temperature sensor

•CO

2 sensor

• space temperature sensor with CO2 sensor

• airflow switch

• filter switch

• smoke detector

All 48P2,P4 (constant volume) units:

• modulating power exhaust

All 48P3,P5 (variable air volume) units:

• modulating power exhaust

Refer to the individual accessory installation instructions in

each accessory package for information on installing accessories.

CONTROLS INSTALLATION

Constant Volume (CV) Units — The 48P2,P4 units

may be used in applications with additional control features,

options, or accessories. Refer to the appropriate accessory

installation instructions for more information on installing that

accessory. Control options and accessories available for CV

units are:

• thermostats

• enthalpy sensor

• enthalpy switch

• relative humidity sensor

• CEM (controls expansion module)

• Navigator™ hand-held display

CONTROL WIRING — The unit can be controlled with a

Carrier-approved accessory electro-mechanical or electronic

thermostat that has two stages of cooling, two stages of heating

control, and an output for fan control. The thermostat may also

include time of day scheduling or use scheduling routines built

into the ComfortLink™ controls.

Install the thermostat according to the installation instruc-

tions shipped with the accessory thermostat. Locate thermostat

assembly on a solid interior wall to sense average temperature.

Route thermostat cable or equivalent leads of colored wire

from subbase terminals through conduit into the low voltage

connections in the main control box. For thermostat TB201

connections, see Fig. 71.

NOTE: For wire runs up to 50 ft, use no. 18 AWG (American

Wire Gage) insulated wire (35 C minimum). For over 75 ft, use

no. 14 AWG insulated wire (35 C minimum). All wire larger

than no. 18 AWG cannot be directly connected at the thermostat

and will require a junction box and splice at the thermostat.

Variable Air Volume (VAV) Units — The 48P3,P5

units may be used in applications with additional control fea-

tures, options, or accessories. Refer to the appropriate accesso-

ry installation instructions for more information on installing

that accessory. Refer to the Controls and Troubleshooting man-

ual for more information concerning installation and configura-

tion of options and accessories. Control options and accessories

available for VAV units are:

• enthalpy sensor

• enthalpy switch

• relative humidity sensor

• CEM (controls expansion module)

• Navigator hand-held display

VAV CONTROL WIRING — The recommended types of

control wiring are shown below:

SENSORS — Sensors should be wired using single twisted

pairs of 20 AWG (American Wire Gage) conductor cable rated

for the application, except for the T-56 accessory sensor which

requires 3-conductor cable.

HUMIDITY CONTROL AND HOT WATER AND

STEAM VALVES — These devices require 20 AWG twisted

pair conductor cables rated for the application for the 4 to

20 mA signal.

SPACE TEMPERATURE SENSOR (T-55) — The space tem-

perature sensor (P/N 33ZCT55SPT), if used, is wired to termi-

nals in the unit main control box. To connect the space temper-

ature sensor, see Fig. 72.

SPACE TEMPERATURE SENSOR (T-56) — The space tem-

perature sensor (P/N 33ZCT56SPT), if used, is wired to termi-

nals in the unit main control box. To connect the space temper-

ature sensor, see Fig. 72.

COMMUNICATING SPACE TEMPERATURE SENSOR

(T-58) — The communicating space temperature sensor (P/N

33ZCT58SPT) is wired to the Carrier Comfort Network®

(CCN) connections on TB202.

SPACE TEMPERATURE AVERAGING — Applications that

require averaging using multiple space temperature sensors can

be satisfied using either 4 or 9 sensors as shown in Fig. 73.

NOTE: Only Carrier sensors may be used for standard T-55

space averaging. Sensors must be used in multiples of 1, 4, and

9 only, with total sensors wiring not to exceed 1000 ft.

NOTE: Do not use T-56 sensors for space temperature averag-

ing because the 5-degree offset function will not work in a

multiple sensor application.

HEAT INTERLOCK RELAY (VAV Units Only — Not Neces-

sary for Digital Air Volume Applications) — Variable air vol-

ume (VAV) units using morning warm-up and/or occupied

heating require that room terminals be controlled to a position

that provides the minimum required heating cfm or greater

when the unit goes into Heating mode. The HIR (heat interlock

relay) function is provided for this control. When the unit goes

into Heating mode, the HIR is energized to provide switch clo-

sure or opening (depending on how the field-supplied power

source is set up) to open the room terminals. The field connec-

tions for the HIR are at TB201 terminals 9 and 10. See Fig. 74.

Option and Accessory Control Wiring — The P

Series units may be used in applications with additional control

features, options, or accessories. Refer to the Controls and

Troubleshooting manual for more information concerning

installation and configuration of options and accessories.

Figures 74-84 contain wiring information on the following

features:

• heat interlock relay (Fig. 74)

• outdoor air enthalpy switch (Fig. 75)

•CO

2 space sensor (Fig. 76)

• filter status switch (Fig. 77)

• fan status switch (Fig. 78)

• space humidity sensor (Fig. 79)

• return air humidity sensor (Fig. 79)

• return air CO2 sensor (Fig. 80)

• return air smoke detector (Fig. 81)

• smoke control — fire shutdown (Fig. 82)

MANUFACTURER PART NO.

Regular Wiring Plenum Wiring

Alpha 1895 —

American A21451 A48301

Belden 8205 884421

Columbia D6451 —

Manhattan M13402 M64430

Quabik 6130 —

69

• smoke control — purge (Fig. 83)

• smoke control — evacuation (Fig. 83)

• smoke control — pressurization (Fig. 83)

• CCN connections (Fig. 84)

RY1 Y2 W1 W2 G

RY1 Y2 W1 W2 G

FIELD SUPPLIED THERMOSTAT

RC

TB201

XC

Fig. 71 — Field Control Thermostat Wiring

a48-8474

1

24

35

6

7

8

9

10 12

13

14

15

16

T56- SPTT55- SPT

UNIT

TB201

11

SEN SEN SET

JUMPER

TERMINALS

Fig. 72 — T55 or T56 Wiring

a48-8475

RED

BLK

SENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4

SENSOR 1 SENSOR 2

SENSOR 4 SENSOR 5 SENSOR 6

SENSOR 7 SENSOR 8 SENSOR 9

TB201

TB202

1

2

1

2

SENSOR 3

Fig. 73 — Space Temperature Averaging Wiring

NOTE: Use T55 sensor only. a48-8476

70

FIELD INSTALLED (FIELD

SUPPLIED) JUMPER WHEN

ENTHALPY SWITCH NOT USED

RCB

J4

6

5

13

14

15

10

9

RCB

J8

RELAY 5

MBB

J8

7

8

TB201

FILTER STATUS

MBB

J8

Fig. 74 — Heat Interlock Relay Wiring

Fig. 75 — Outdoor Air Enthalpy Switch Wiring

Fig. 76 — CO2 Space Sensor Wiring

Fig. 77 — Filter Status Wiring

a48-8477

a48-8478

a48-8479

a48-8480

a48-8481

71

RCB

J4

CEM

J6

4

3

RED

BRN

Fig. 78 — Fan Status Switch Wiring

Fig. 79 — Space and Return Air Humidity Sensor Wiring

Fig. 80 — Return Air CO2 Sensor Wiring

a48-8482

a48-8483

72

MBB

J6

TB201

1

2BLU

WHT

FIRE SHUTDOWN

RCB J4

TB 202

14

15

16

17

18

19

TB201TB201

1

2

Fig. 81 — Return Air Smoke Detector Wiring

Fig. 82 — Fire Shutdown Wiring

Fig. 83 — Purge, Evacuation, and Pressurization Wiring

a48-8483

a48-8485

a48-8486

73

Carrier Comfort Network® (CCN) Interface —

The 48P Series units can be connected to the CCN system if

desired. The communication bus wiring is supplied and

installed in the field. It consists of shielded, 3-conductor cable

with shield wire.

The system elements are connected to the communication

bus in a daisy chain arrangement. The positive pin of each

system element communication connector must be wired to the

positive pins of the system element on either side of it, the

negative pins must be wired to the negative pins, and the signal

pins must be wired to common pins. Wiring connections for

the CCN system should be made at the terminal block using the

screw terminals. The board also contains an RJ14 CCN plug

that can be used to connect a field service computer. There is

also another RJ14 LEN (Local Equipment Network) connec-

tion that is used to download software or connect a Naviga-

tor™ device.

NOTE: Conductors and drain wire must be 20 AWG minimum

stranded, tinned copper. Individual conductors must be insu-

lated with PVC, PVC/nylon, vinyl, Teflon, or polyethylene. An

aluminum/polyester 100% foil shield and an outer jacket of

PVC, PVC/nylon, chrome vinyl, or Teflon with a minimum

operating temperature range of –4 to 140 F (–20 C to 60 C) is

required. See Table 28 for cables that meet the requirements.

Table 28 — CCN Connection Approved

Shielded Cables

The following color code is recommended:

NOTE: If a cable with a different color scheme is selected, a

similar color code should be adopted for the entire network.

At each system element, the shields of its communication

bus cables must be tied together. If the communication bus is

entirely within one building, the resulting continuous field

must be connected to a ground at one point only. If the commu-

nication bus cable exits from one building and enters another,

the shields must be connected to grounds at the lightning

suppressor in each building where the cable enters or exits the

building (one point per building only).

To connect the unit to the network (Fig. 84):

1. Turn off power to the control box.

2. Cut the CCN wire and strip the ends of the red (+), white

(common) and black (–) conductors. (If a different net-

work color scheme is used, substitute appropriate colors.)

3. Wire the CCN to the screw terminals on the COMM

board as follows (Fig. 84):

a. Secure the red (+) wire to CCN screw terminal +

on the COMM board.

b. Secure the white (common) wire to CCN screw

terminal C on the COMM board.

TB201

MBB

J5

Fig. 84 — CCN Connections

a48-8487

MANUFACTURER CABLE PART NO.

Alpha 2413 or 5463

American A22503

Belden 8772

Columbia 02525

IMPORTANT: When connecting the CCN communica-

tion bus to a system element, use a color coding system for

the entire network to simplify installation and checkout.

SIGNAL

TYPE

CCN BUS CONDUCTOR

INSULATION COLOR

COMM1 PLUG

PIN NO.

+RED 1

COMMON WHITE 2

–BLACK 3

74

c. Secure the black (–) wire to CCN screw terminal –

on the COMM board.

d. Secure shield wire to CCN screw terminal

SHIELD on the COMM board.

Optional UPC Open Installation

WIRING THE UPC OPEN TO THE MS/TP NET-

WORK — The UPC Open controller communicates using

BACnet on an MS/TP network segment communications at

9600 bps, 19.2 kbps, 38.4 kbps, or 76.8 kbps.

Wire the controllers on an MS/TP network segment in a dai-

sy-chain configuration. Wire specifications for the cable are

22 AWG (American Wire Gage) or 24 AWG, low-capacitance,

twisted, stranded, shielded copper wire. The maximum length

is 2000 ft.

Install a BT485 terminator on the first and last controller on

a network segment to add bias and prevent signal distortions

due to echoing. See Fig. 85-87.

To wire the UPC Open controller to the BAS network:

1. Pull the screw terminal connector from the controller's

BAS Port.

2. Check the communications wiring for shorts and

grounds.

3. Connect the communications wiring to the BAS port’s

screw terminals labeled Net +, Net -, and Shield.

NOTE: Use the same polarity throughout the network

segment.

4. Insert the power screw terminal connector into the UPC

Open controller's power terminals if they are not current-

ly connected.

5. Verify communication with the network by viewing a

module status report. To perform a module status report

using the BACview keypad/display unit, press and hold

the “FN” key then press the “.” Key.

To install a BT485 terminator, push the BT485 on to the

BT485 connector located near the BACnet connector.

NOTE: The BT485 terminator has no polarity associated with

it.

To order a BT485 terminator, consult Commercial Products

i-Vu® Open Control System Master Prices.

MS/TP WIRING RECOMMENDATIONS — Recommen-

dations are shown in Tables 29 and 30. The wire jacket and UL

temperature rating specifications list two acceptable alterna-

tives. The Halar specification has a higher temperature rating

and a tougher outer jacket than the SmokeGard specification,

and it is appropriate for use in applications where the user is

concerned about abrasion. The Halar jacket is also less likely to

crack in extremely low temperatures.

NOTE: Use the specified type of wire and cable for maximum

signal integrity.

Smoke Control Modes — Rooftop units can be used

for aid in building smoke control in the event of a building fire.

The available functions include: Fire Shutdown, Pressuriza-

tion, Evacuation, and Smoke Purge. These functions are

enhanced when multiple rooftop units are used to zone a build-

ing. See Table 31 and Fig. 82 and 83.

FIRE SHUTDOWN — Fire Shutdown mode terminates all

unit operation (cooling, heating, supply fan, and power

exhaust). This mode prevents recirculation of contaminated air

back into the space. The mode will not allow admission into

the space of unsuitable outside air. See Fig. 82 for wiring.

PRESSURIZATION — Pressurization mode is intended to

keep smoke out of a zone. The factory-installed optional econ-

omizer is required for this function. Pressurization is accom-

plished by the following:

• opening the economizer (option)

• running the supply fan (optional inlet guide vanes open

or optional VFD at normal duct static pressure set point)

• closing the power exhaust dampers (if installed as option

or accessory)

• shutting off the power exhaust fans (if installed as option

or accessory)

Table 29 — MS/TP Wiring Recommendations

LEGEND

IMPORTANT: A shorted CCN bus cable will prevent

some routines from running and may prevent unit from

starting. If abnormal conditions occur, unplug the connec-

tor. If conditions return to normal, check CCN connector,

and run new cable if necessary. A short in one section of

the bus can cause problems with all system elements on

the bus.

SPECIFICATION RECOMMMENDATION

Cable Single twisted pair, low capacitance, CL2P, 22 AWG (7x30), TC foam FEP, plenum rated cable

Conductor 22 or 24 AWG stranded copper (tin plated)

Insulation Foamed FEP 0.015 in. (0.381 mm) wall 0.060 in. (1.524 mm) O.D.

Color Code Black/White

Twist Lay 2 in. (50.8 mm) lay on pair 6 twists/foot (20 twists/meter) nominal

Shielding Aluminum/Mylar shield with 24 AWG TC drain wire

Jacket SmokeGard Jacket (SmokeGard PVC) 0.021 in. (0.5334 mm) wall 0.175 in. (4.445 mm) O.D.

Halar Jacket (E-CTFE) 0.010 in. (0.254 mm) wall 0.144 in. (3.6576 mm) O.D.

DC Resistance 15.2 Ohms/1000 feet (50 Ohms/km) nominal

Capacitance 12.5 pF/ft (41 pF/meter) nominal conductor to conductor

Characteristic Impedance 100 Ohms nominal

Weight 12 lb/1000 feet (17.9 kg/km)

UL Temperature Rating SmokeGard 167°F (75°C)

Halar -40 to 302°F (-40 to 150°C)

Voltage 300 Vac, power limited

Listing UL: NEC CL2P, or better

AWG — American Wire Gage

CL2P — Class 2 Plenum Cable

DC — Direct Current

FEP — Fluorinated Ethylene Polymer

NEC — National Electrical Code

O.D. — Outside Diameter

TC — Tinned Copper

UL — Underwriters Laboratories

75

Table 30 — Open System Wiring Specifications and Recommended Vendors

LEGEND

This allows the space to be overpressurized relative to adjacent

zones and prevents or slows entry of smoke into this space

from adjacent zones. See Fig. 82 for wiring.

EVACUATION — Evacuation mode removes smoke or un-

desirable air from interior spaces without reintroducing unsuit-

able air. The factory-installed optional economizer with option/

accessory power exhaust is required for this function. Evacua-

tion is accomplished by the following:

• turning the supply fan off

• opening the economizer (option required)

• running the exhaust fans (option or accessory required)

• opening the exhaust dampers.

See Fig. 82 for wiring.

WIRING SPECIFICATIONS RECOMMENDED VENDORS AND PART NUMBERS

Wire Type Description Connect Air

International Belden RMCORP Contractors

Wire and Cable

MS/TP

Network (RS-485)

22 AWG, single twisted shielded pair, low capacitance, CL2P,

TC foam FEP, plenum rated. See MS/TP Installation Guide for

specifications.

W221P-22227 — 25160PV CLP0520LC

24 AWG, single twisted shielded pair, low capacitance, CL2P,

TC foam FEP, plenum rated. See MS/TP Installation Guide

for specifications.

W241P-2000F 82841 25120-OR —

Rnet 4 conductor, unshielded, CMP, 18 AWG, plenum rated. W184C-2099BLB 6302UE 21450 CLP0442

AWG — American Wire Gage

CL2P — Class 2 Plenum Cable

CMP — Communications Plenum Rated

FEP — Fluorinated Ethylene Polymer

TC — Tinned Copper

8

7

6

5

4

3

2

1

0

9

8

7

6

5

4

3

2

1

0

9

BACNET

BAUD RATE

DIP SWITCHES

ADDRESS

ROTARY

SWITCHES

POWER LED

RUN LED

ERROR LED

BACNET

CONNECTION

BT485

TERMINATOR

Tx2 LED

Rx2 LED

Tx1 LED

Rx1 LED

Fig. 85 — UPC Open Controller

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53480079-01 Printed in U.S.A. Form 48P-4SI Pg 76 11-10 Replaces: 48P-3SI

Copyright 2010 Carrier Corporation

SMOKE PURGE — Smoke Purge mode removes smoke

from the interior spaces and replaces it with fresh outside air.

The factory-installed optional economizer with option/

accessory power exhaust are required for this function. Smoke

purge is accomplished by the following:

• turning supply fan on

• opening the economizer (option required)

• running the exhaust fans (option or accessory required)

• opening the exhaust dampers

See Fig. 82 for wiring.

SMOKE CONTROL INSTALLATION — Implementation of

the various smoke control modes on these units requires the in-

staller to modify the unit wiring to add contacts (via either

manual switches or relays) that will selectively interrupt and

override standard factory control sequences. See Table 31 and

Fig. 81 and 82 for more information.

Table 31 — Smoke Control Modes

LEGEND

*Power exhaust option required for this mode.

†Applicable to VAV units with appropriate options.

Fig. 86 — Open System Network Wiring

Fig. 86 — BT485 Installation

FUNCTION

MODE

Fire

Shutdown

Pressur-

ization Evacuation* Smoke

Purge*

Supply Fan Off On Off On

VFD† — Open/On — Open/On

Economizer Closed Open Open Open

Return Air

Damper Open Closed Closed Closed

Exhaust

Fans Off Off On On

Exhaust

Damper Closed Closed Open Open

VAV — Variable Air Volume

VFD — Variable Frequency Drive