Caterpillar Taurus 70 Users Manual Compressor Set & Mechanical Drive

2015-02-05

• 1 Introduction
  • 1.1 General Description
  • 1.2 Overview
  • 1.3 Terminology
• 2 Taurus 70 Gas Turbine Mechanical Drive
  • 2.1 General Description
  • 2.2 Package Description
    • 2.2.1 Package Electrical System
      • Three-Phase Motor Voltage
    • 2.2.2 Service Connections
• 3 Taurus 70 Gas Turbine
  • 3.1 General Description
    • 3.1.1 Principles of Operation
    • 3.1.2 SoLoNOx Combustion System (Optional)
• 4 Solar Compressor Set Packages
  • 4.1 Compressor Set Packages
  • 4.2 Solar Gas Compressors
    • 4.2.1 Impellers
    • 4.2.2 Rotor Assembly
    • 4.2.3 Casings
    • 4.2.4 Compressor Module
    • 4.2.5 Lube Oil System
    • 4.2.6 Compressor Dry Seal System
      • Seal Gas System
      • Separation Gas System
    • 4.2.7 Hydrostatic Testing
    • 4.2.8 Shaft Coupling
    • 4.2.9 Preliminary Alignment
• 5 Mechanical Drive Packages
  • 5.1 Mechanical Drives
    • 5.1.1 Unitized Packaging
      • Driven Equipment
      • Mating Baseplate
      • Shaft Coupling
      • Preliminary Alignment
      • Unitized Lubrication and Cooling
      • Unitized Controls
      • Single-Source Responsibility
      • Unitizing at Installation Site
    • 5.1.2 Non-Unitized Packaging
      • Shaft Coupling
      • Torsional Vibration Analysis
      • Lateral Vibration Analysis
• 6 Gearbox
  • 6.1 General Description
    • 6.1.1 Primary Speed-Increasing Gearbox
    • 6.1.2 Inter-body Speed-Increasing Gearbox
    • 6.1.3 Primary Speed-Reducing Gearbox
• 7 Start System
  • 7.1 General Description
  • 7.2 Direct-Drive AC Start System
    • 7.2.1 Functional Description
    • 7.2.2 Starter Motor
    • 7.2.3 Variable Frequency Drive
    • 7.2.4 Power Wiring
  • 7.3 Pneumatic Start System (Optional)
• 8 Fuel System
  • 8.1 General Description
    • 8.1.1 Conventional Combustion System
    • 8.1.2 SoLoNOx Combustion System
    • 8.1.3 Fuel System
      • Component Operation
• 9 Lubrication System
  • 9.1 General Description
    • 9.1.1 Lube Oil
    • 9.1.2 Gas Turbine-Driven Main Lube Oil Pump
    • 9.1.3 AC Motor-Driven Pre/Post Lube Oil Pump
    • 9.1.4 DC Motor-Driven Backup Lube Oil Pump
    • 9.1.5 Duplex Lube Oil Filter System
    • 9.1.6 Lube Oil Vent Coalescer
    • 9.1.7 Lube Oil Vent Flame Arrestor
    • 9.1.8 Lube Oil System Options
      • Lube Oil Cooler
      • Lube Oil Immersion Tank Heater
• 10 Turbotronic 4 Control System
  • 10.1 General Description
  • 10.2 System Architecture
  • 10.3 Component Descriptions
    • 10.3.1 Controller
    • 10.3.2 ControlNet 1.5
    • 10.3.3 Input/Output Modules
    • 10.3.4 Vibration Monitoring System
    • 10.3.5 Backup Shutdown System
    • 10.3.6 Fire and Gas System
    • 10.3.7 Control System Power Supplies
    • 10.3.8 Interconnect Cables – Offskid Control Systems
  • 10.4 System Monitoring and Control Functions
    • 10.4.1 Starting and Loading
    • 10.4.2 Steady-State Control
    • 10.4.3 Stopping
    • 10.4.4 Vibration and Temperature Monitoring
  • 10.5 TT4000 Display and Monitoring System
    • 10.5.1 TT4000 Display Screens
    • 10.5.2 TT4000S Display Screens
    • 10.5.3 TT4000 Data Collection and Display
    • 10.5.4 TT4000 Display Language
    • 10.5.5 TT4000 Operating Modes
    • 10.5.6 Supervisory Control Interfaces
    • 10.5.7 System Programmability
    • 10.5.8 Engineering Units
• 11 Control and Monitoring
  • 11.1 General Description
    • 11.1.1 Process Control
    • 11.1.2 Suction Pressure, Discharge Pressure, and Flow Shutdowns
    • 11.1.3 Gas Compressor Surge Detection System
    • 11.1.4 Anti-Surge Control
    • 11.1.5 Anti-Surge Recycle Valve
    • 11.1.6 Compressor Vibration and Temperature Monitoring
• 12 Enclosure
  • 12.1 General Description
  • 12.2 Standard Features
    • 12.2.1 Inlet and Exhaust Ventilation Silencers
    • 12.2.2 Single-Fan Ventilation
    • 12.2.3 Enclosure High Temperature Alarm
    • 12.2.4 Pressurization System
    • 12.2.5 Lighting
    • 12.2.6 Equipment Handling Kit
    • 12.2.7 Sound Attenuation
    • 12.2.8 Exterior Connections
    • 12.2.9 Fire and Gas Detection System
  • 12.3 Optional Features
    • 12.3.1 Enclosure Configuration
    • 12.3.2 Dual Fan Ventilation
    • 12.3.3 Dust Protection System
    • 12.3.4 Dust and Moisture Protection System
    • 12.3.5 Standby Lighting
    • 12.3.6 Door Open Alarm
    • 12.3.7 CO2 Fire Suppression System
    • 12.3.8 Water Mist Fire Suppression System
    • 12.3.9 Fire Cylinder Cabinets
• 13 Air Inlet System
  • 13.1 General Description
    • 13.1.1 Prefilter and Barrier Inlet Air Filter
    • 13.1.2 Self-Cleaning Barrier Type Air Filter
    • 13.1.3 Marine / Offshore-High Velocity Type Air Filter
    • 13.1.4 Offshore / Coastal Medium Velocity Type Air Filter
    • 13.1.5 Insect Screens (Optional
    • 13.1.6 Air Inlet Gas Detection
    • 13.1.7 Air Inlet Silencer
    • 13.1.8 Air Inlet Ducting and Support
• 14 Exhaust System
  • 14.1 General Description
    • 14.1.1 Exhaust Silencer
  • 14.2 Turbine Exhaust Heat Recovery System
• 15 Accessory Equipment
  • 15.1 Battery Charger System
    • 15.1.1 Valve Regulated Lead Acid
    • 15.1.2 Nickel Cadmium
  • 15.2 Turbine Cleaning System
    • 15.2.1 On-Crank Cleaning System
    • 15.2.2 On-Line Cleaning System
    • 15.2.3 Turbine Cleaning Cart (Optional)
    • 15.2.4 Package Lifting Kit (Optional)
• 16 Marinization
  • 16.1 General Description
    • 16.1.1 Gimbals
    • 16.1.2 Anti-Vibration Mounts
    • 16.1.3 Internal Package Modifications
    • 16.1.4 Inclinometers
    • 16.1.5 Certification
    • 16.1.6 Deck Deflection Limits
    • 16.1.7 Angular Displacement and Acceleration
    • 16.1.8 Main and Auxiliary Service
• 17 Quality Assurance and Testing
  • 17.1 Quality Assurance
  • 17.2 Testing
    • 17.2.1 Test Phases
    • 17.2.2 Acceptance Testing
    • 17.2.3 Compressor Testing (If Applicable)
    • 17.2.4 Acceptance Test Data
    • 17.2.5 Additional Testing
    • 17.2.6 Source Inspection
    • 17.2.7 Customer Participation
    • 17.2.8 Weld Radiography
• 18 Preservation, Installation, and Documentation
  • 18.1 General Description
  • 18.2 Preservation
    • 18.2.1 Long-Term Preservation
    • 18.2.2 Short-Term Preservation
    • 18.2.3 Long-Term Preservation
    • 18.2.4 Short-Term Preservation
  • 18.3 Site Requirements
  • 18.4 Mechanical Installation
    • 18.4.1 TPIM-1010
    • 18.4.2 Mounting
    • 18.4.3 Alignment Tooling
    • 18.4.4 Lube Oil Cooler(s)
    • 18.4.5 Gas Turbine Air Inlet System
    • 18.4.6 Gas Turbine Exhaust System
  • 18.5 Documentation
    • 18.5.1 Torsional Analysis Report (Optional)
    • 18.5.2 Lateral Analysis Report (Optional)
• 19 Certification
  • 19.1 General Description
  • 19.2 National Electrical Code
  • 19.3 Canadian Electrical Code
  • 19.4 Conformité Européenne Mark
    • 19.4.1 Methods of Establishing Conformity
    • 19.4.2 Solar Compliance
  • 19.5 International Electrotechnical Commission Safety Assessment
  • 19.6 Offshore Marine Applications
    • 19.6.1 Det Norske Veritas Certification
    • 19.6.2 American Bureau of Shipping
    • 19.6.3 Lloyd’s Register of Shipping
    • 19.6.4 Bureau Veritas
  • 19.7 Summary
• 20 Support Services
  • 20.1 Construction Services
  • 20.2 Customer Services
  • 20.3 Contract Power and Leasing Services
  • 20.4 Solar’s Worldwide Locations